經濟部中央揉準局員工消费合作社印裝 298678 A7 ----B7 _ 五、^— 本發明係關於一種連接器殼體之製造方法,特別是—種 一片式連接器殼體之製作方法。 按,習知連接器之殼體多為二片式的金屬殼體(如第一 囫所示)所組成,因此製造者在成型金屬殼體時,必須製 作兩套不同的模具’易使製造成本偏高,工時粍費較長。 而為改善前述連接器殼體製造成本過高之問題,雖一些一 片式的金屬殼體愆生而出,然因其殼體結構大多仍屬複 雜,使其在經沖壓過程時,其上不同的沖壓位置需分成多 道手續方能完成,因此其製造工時事實上未較前述二片式 金屬设體之製造工時有改善。關於此等習知連接器殼體可 參考如中華民國專利申請第8 1 3 0 0 2 1 1、8 1 2 1 7 8 9 6、 8 3 3 1 0 7 2 6 聯合一、8 4 1 1 3 37 1、8 4 2 1 8 0 0 7 及 8 5 2 0 9 8 6 3 號,又如美國專利第5,〇13262 、 5,〇17156 、 5,0 7 3’1 30、5’221’21 2及 5, 2 6 7,8 8 2 號亦有相同之揭 露0 為解決前述習知技術之問冑,本發明之主要目的係提供 -種連接器殼趙之製造方法,因該連接器殼體係為一片式 之結構’因此僅需-套連續模即可完成該連接器殼體之製 作,故可降低成本。 且本發明之/入目的係提供一種連接器殼體之製造方 法’其中因該連接器殼體結構簡單,不同的彎折部位可同 時加工,因此能縮減製造工時。 茲配合圖式將本發明之較佳實施例詳細説明如下. 第-圖係顯示習知二片式連接器殼體之立體圖。 3 ---------^ 束--------iT-----《 線 (請先《讀背面之注項再填寫本育) 本紙張尺度適用中國國家揉準(CNS ) 釐) 經濟部中央橾準局貝工消費合作社印製 298678 五、發明説明() 第二圖係為本發明連接器殼體完全展開時的上視圖。 第三圖係為本發明連接器殼體的立體 ° 一實把例中該嵌片已擎折並貼近主體部表面,且 持彈臂末端業經彎折成弧狀。 ' < h 第四圖係為本發明連接器殼體之立體圖,其中顯示在★ 一實施例中該接觸彈臂已被彎折並貼近主體部表面T而第 内之接地彈臂則以向下及向外之角度弩折。 、 第五圖係為本發明連接器殼體之立體圖,其中顯示在第 實施例中連接歆片之第一區及第五區被彎折成與第二區 及第四區垂直,且使該第一區及第五區彼此相對。 第六圖係為本發明連接器殼體之立體圖,其中顯示在第 一實施例中將連接有接觸彈臂之第二區及第四區被彎折成 與第二區垂直,且使該第二區及第四區彼此相對。 按本發明係為一種製造一片式連接器殼體之方法,其中 第一實施例之加工步驟乃如下所述: (1 )將料片(未顯示〉經一連續模沖剪,待剪除多餘 部位即可形成如第二圖所示之平板狀主體部150,且該主 體部1 5 0之一特定端緣係一體水平連接數個以間隙1 6 〇分隔 之接觸彈臂110及嵌片130,且藉由該主體部150上連接接 觸彈臂110或嵌片130之不同位置,可將該主體部ι5〇劃分 為第一區152、第二區153、第三區154、第四區155及第 五區156,其中該第一區152及第五區156各自連接一嵌片 130 ’而第三區154連接一對相連的嵌片13〇 ;至於前述第 二區153及第四區155,除其上一端緣連接有一接觸彈臂298678 A7 ---- B7 _5, ^ — This invention relates to a method of manufacturing a connector housing, in particular—a method of manufacturing a one-piece connector housing. According to the conventional connector, the shell of the connector is mostly composed of a two-piece metal shell (as shown in the first 囫). Therefore, when forming the metal shell, the manufacturer must make two sets of different molds. The cost is relatively high, and the labor cost is longer. In order to improve the aforementioned problem of excessively high manufacturing cost of the connector housing, although some one-piece metal housings have emerged, most of the housing structures are still complicated, which makes them different during the stamping process. The stamping position needs to be divided into multiple procedures to complete, so its manufacturing time is actually not improved compared to the manufacturing time of the aforementioned two-piece metal design. Regarding these conventional connector housings, please refer to, for example, Republic of China Patent Application No. 8 1 3 0 0 2 1 1, 8 1 2 1 7 8 9 6, 8 3 3 1 0 7 2 6 Lianyi 1, 8 4 1 1 3 37 1, 8 4 2 1 8 0 0 7 and 8 5 2 0 9 8 6 No. 3, as in U.S. Patent Nos. 5, 〇13262, 5, 〇17156, 5,0 7 3'1 30, 5'221 '21 2 and 5, 2 6 7, 8 8 2 also have the same disclosure. 0 To solve the problems of the aforementioned conventional technology, the main purpose of the present invention is to provide a method of manufacturing a connector shell Zhao, because of this connection The connector housing is a one-piece structure. Therefore, only one set of continuous molds can complete the manufacture of the connector housing, so the cost can be reduced. Moreover, the present invention aims to provide a method for manufacturing a connector housing. In this connector housing, because of its simple structure, different bending parts can be processed at the same time, so the manufacturing man-hour can be reduced. The preferred embodiments of the present invention are described in detail in conjunction with the drawings as follows. The first figure is a perspective view showing a conventional two-piece connector housing. 3 --------- ^ Bundle -------- iT ----- "line (please read" Notes on the back and then fill in this book ") The paper size is suitable for Chinese national standards. (CNS) Li) Printed 298678 by the Beigong Consumer Cooperative of the Central Department of Economic Affairs of the Ministry of Economic Affairs 5. Description of the invention () The second figure is the top view of the connector housing of the invention when fully expanded. The third figure is the three-dimensional view of the connector housing of the present invention. In an actual example, the insert has been folded and attached to the surface of the main body, and the end of the holding arm has been bent into an arc. '< h The fourth figure is a perspective view of the connector housing of the present invention, which shows that in one embodiment, the contact spring arm has been bent and is close to the surface T of the main body while the inner ground spring arm is oriented toward Cross down and out. The fifth figure is a perspective view of the connector housing of the present invention, which shows that the first and fifth areas of the connecting tab in the first embodiment are bent to be perpendicular to the second and fourth areas, and the The first zone and the fifth zone are opposite to each other. The sixth figure is a perspective view of the connector housing of the present invention, which shows that in the first embodiment, the second area and the fourth area to which the contact spring arm is connected are bent to be perpendicular to the second area, and the The second and fourth areas are opposite to each other. According to the present invention, it is a method of manufacturing a one-piece connector housing, wherein the processing steps of the first embodiment are as follows: (1) The blank (not shown) is punched and cut by a continuous die, and the excess parts are to be cut off A flat body portion 150 as shown in the second figure can be formed, and a specific end edge of the body portion 150 is integrally connected horizontally with a plurality of contact spring arms 110 and inserts 130 separated by a gap 160. And by connecting the elastic portion 110 or the insert 130 at different positions on the body portion 150, the body portion ι50 can be divided into a first area 152, a second area 153, a third area 154, a fourth area 155 and Fifth area 156, wherein the first area 152 and the fifth area 156 are each connected to an insert 130 'and the third area 154 is connected to a pair of connected inserts 130; as for the aforementioned second area 153 and fourth area 155, Except that the upper end edge is connected with a contact spring arm
f裝! f請先聞讀背面之注#^項再填寫本頁〕 ·、1Τ· 經濟部中央橾準局貝工消費合作社印製 五、發明説明( 1 1 0外,其另一相對端緣則連接一扣爪1 4 〇。此外,前述每 一接觸彈臂110内一體連接接地彈臂115,與每一嵌片130 内一體連接扣持彈臂135,且其皆與前述主體部15〇之表面 140同平面延伸。 (2) 次將前述每一嵌片13〇中之扣持彈臂135 一末端打 f成具特定弧度之弧形,另一相對末端則與嵌片13〇 一體 連接,藉使該扣持彈臂135相對嵌片13〇乃呈一偏離狀態。 (3) 其後,將前述嵌片130連同該扣持彈臂135朝主體 部150内部之方向反折,使其趨近於該主體部之第一區 152、第三區154及第五區156之表面140,而其結果就如 同第三圖所示。 (4) 又將前述每一接觸彈臂11〇中之接地彈臂ι15向下 彎折一斜度,使該接地彈臂1 1 5之一端遠離該主體部1 5 0。 (5) 其後,如同對步驟(3 )之嵌片1 3 〇之彎折,但僅 將前述接觸彈臂1 1 0朝主體部1 5 〇内部之方向反折,使其貼 近該主體部150之弟一區153及第四區155之表面140,其 結果就如同第四圖所示。 (6) 再如第五圖所示,將主體部15〇之第一區152及第 五區156朝主體部150内部作近90度之彎折,使該第一區 152及第五區15分別垂直該第二區153及第四區155之表面 140,同時該第一區152及第五區156上之嵌片130彼此相 對,使該主體部1 5 0之整體結構形成一 υ字形體。 (7) 最後如第六圖所示,將該主體部150之第二區153 及第四區155朝主體部150内部彎折,使該第二區153及第 本紙浪尺度逍用中國國家揉準(CNS ) A4規格(210X297公釐) (請先W讀背面之注意事項再填寫本頁) 裝 訂. 44 經濟部_夬棟準局貝工消资合作衽印製 A7 **** ***««»»»-—— B7 五、發明説明() ' 四區1。5 5 L可刀別垂直該第三區i 5 4之左右二側邊,同時該 第一區15 3及第四區I”上之接觸彈臂"〇可彼此相對,藉 使以Φ成由四個壁面圍繞—收容空間^ 2 〇之口字形連接器 殼體100。 需注意的是,與前述第一實施例相較,本發明之第二實 施例更能縮短加工時間,其製作過程如下: (1 )料片之沖剪過程因為與前述第一實施例相同,故 此不再贅述。 (2 )對接地彈臂】丨5及扣持彈臂1 3 5依各自所需之角度 或弧度同時彎折成如第一實施例之步騾(2 ) 、( 4 )中所 述接地彈臂1 1 5及扣持彈臂丨3 5的彎折結果。 (3 )復將每一嵌片13〇及接觸彈臂n〇作朝主體部ι5〇 内部之方向反折,使其趨近主體部15〇之平面14〇,其中扣 持彈臂135係連同前述嵌片13〇一同弩折,而結果如同第四 圖所示。 (4)至於後續對主體部15〇第一區152、第五區157之 U字形彎折成形,以及第二區153、第四區155之口字形彎 折成形,則皆與本發明第一實施例相同。 惟需注意的是,前述第二實施例之一些彎折加工如扣持 彈臂1 3 5及接地彈臂11 5因係同時被沖壓成形,故其使用之 連續模自然會較第一實施例複雜。 综上所述,本發朋「連接器殼體之製造方法」合乎發 明專利之產業上可利用性、進步性與新穎性要件。唯以上 所揭露者,僅為本發明之較佳實施例而已,自不能以此限 6 本紙張尺度適用中國國家揉準(CNS ) A4说格(210X297公董) ~~~ ----------{裝----:--·訂------- (請先聞讀背面之注意事項再填寫本頁) A7 B7五、發明説明()定本發明之權利範圍,因此依本發明申請專利範圍所作之 均等變化或修飾者,皆仍屬本發明專利所含蓋之範圍。 ---------f 裝-- (請先Μ讀背面之注意事項再填寫本頁) 1 經濟部中央揉準局員工消費合作杜印製 本紙張尺度適用中國國家樣準(CNS ) Α4規格(210X 297公釐)f outfit! fPlease read the back of the note # ^ item before filling out this page] ·, 1Τ · Printed by the Central Ministry of Economic Affairs of the Ministry of Economic Affairs Beigong Consumer Cooperatives V. Description of invention (1 1 0, the other opposite edge is connected A clasp 14 0. In addition, each of the contact elastic arms 110 is integrally connected to the ground elastic arm 115, and each insert 130 is integrally connected to the clamping elastic arm 135, and they are all connected to the surface of the main body portion 15〇 140 extends in the same plane. (2) The fender arm 135 of each of the aforementioned inserts 13 is fracted into an arc with a specific curvature, and the opposite end is integrally connected to the insert 13〇. If the retaining elastic arm 135 is in a deviated state relative to the insert 130. (3) Thereafter, the aforementioned insert 130 and the retaining elastic arm 135 are folded back toward the inside of the main body 150 to make it tend to Near the surface 140 of the first area 152, the third area 154, and the fifth area 156 of the main body portion, and the result is as shown in the third figure. (4) Each of the aforementioned contact arms 11 The grounding elastic arm ι15 is bent downward by an inclination, so that one end of the grounding elastic arm 1 15 is away from the main body portion 1 50. (5) Thereafter, as in step (3) The insert 1 3 〇 is bent, but only the aforementioned contact elastic arm 1 10 is folded back toward the inside of the main body portion 15 0 so that it is close to the surface of the first area 153 and the fourth area 155 of the main body portion 150 140, the result is as shown in the fourth figure. (6) As shown in the fifth figure, the first area 152 and the fifth area 156 of the main body portion 150 are bent toward the inside of the main body portion 150 by nearly 90 degrees So that the first area 152 and the fifth area 15 are perpendicular to the surface 140 of the second area 153 and the fourth area 155, and the inserts 130 on the first area 152 and the fifth area 156 are opposed to each other, so that the main body The overall structure of the part 150 is formed into a v-shaped body. (7) Finally, as shown in the sixth figure, the second area 153 and the fourth area 155 of the main body 150 are bent toward the inside of the main body 150 to make the first The second area 153 and the first paper wave scale are used in China National Standard (CNS) A4 specification (210X297mm) (please read the precautions on the back side and then fill out this page) for binding. 44 Ministry of Economic Affairs_ 夬 栋 准 局 贝 工A7 **** *** «« »» »----- B7 for the cooperation of consumption and capital investment. V. Description of the invention () 'Four zones 1. 5 5 L can be cut vertically around the third zone i 5 4 Two sides, At the same time, the contact springs on the first area 153 and the fourth area I "can be opposed to each other, so that the Φ is formed by the four walls to receive the mouth-shaped connector housing 100 surrounded by the receiving space ^ 2 〇. It should be noted that compared with the foregoing first embodiment, the second embodiment of the present invention can shorten the processing time, and the manufacturing process is as follows: (1) The blanking process of the blank is the same as the foregoing first embodiment, So I won't repeat them here. (2) Grounding spring arm] 5 and the holding spring arm 1 3 5 are bent at the same time according to their respective required angles or arcs to form the grounding spring as described in the step mules (2) and (4) of the first embodiment Bending results of the arms 1 1 5 and the clamping arms 1 3 5. (3) Reversely fold each insert 13〇 and the contact spring arm n〇 toward the inside of the main body portion ι50 to make it approach the plane 14〇 of the main body portion 15〇, in which the holding spring arm 135 is combined with The aforementioned inserts 13〇 are crossed together, and the result is as shown in the fourth figure. (4) As for the subsequent U-shaped bending and forming of the first area 152 and the fifth area 157 of the main body portion 15 and the mouth-shaped bending and forming of the second area 153 and the fourth area 155, they are all the same as the first invention. The embodiment is the same. It should be noted that some of the bending processes of the foregoing second embodiment, such as holding the elastic arm 1 3 5 and the grounding elastic arm 11 5 are stamped and formed at the same time, so the continuous mold used will naturally be better than the first embodiment complex. In summary, the "fabrication method of connector housing" of the present invention meets the industrial availability, progress and novelty requirements of the invention patent. However, the above disclosure is only the preferred embodiment of the present invention, and it cannot be limited to 6. The paper size is applicable to the Chinese National Standard (CNS) A4 said grid (210X297 Gongdong) ~~~ ----- ----- {装 ---- :-· Subscribe ------- (please read the precautions on the back and then fill in this page) A7 B7 5. Description of the invention () Determine the scope of the rights of the invention Therefore, any changes or modifications made according to the scope of the patent application of the present invention are still covered by the scope of the patent of the present invention. --------- f outfit-- (please read the precautions on the back first and then fill out this page) 1 The Central Committee of the Ministry of Economic Affairs of the People's Republic of China Consumer Cooperative Printing Co., Ltd. Printed paper size is applicable to China National Standards (CNS ) Α4 specification (210X 297 mm)