TW297826B - Polystyrene resin composition modified by rubber - Google Patents
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A7 B7 經濟部中央標準局員工消費合作杜印策 五、發明説明( 本發明是有關一種經橡膠改質的苯乙烯糸樹脂組成物 ,待別是指一種製得的組成物具有優異的落球衝擊強度、 高抗張強度、良好光澤度、成型品無臭味的樹脂組成物。 熟悉此技術領域的人仕皆知,苯乙烯条樹脂組成物是 以橡膠狀接枝共聚物分散在苯乙烯条共聚物的基質中,所 製成的一種耐衝擊樹脂組成物。在應用上,家電製品的外 殼和汽車成型品所用的此類樹脂材料須同時具備耐衝擊和 高光澤等持性,而A B S樹脂就是可以符合上述要求的典 型具代表性的苯乙烯条樹脂組成物材料,故已廣泛被採用 多年。 不過,通常耐衝擊性愈高的樹脂,抗張強度和光澤度 愈低J相反的,抗張強度和光澤度愈高的樹脂,耐衝擊性 就較差;這是由於樹脂的耐衝擊性、抗張強度和光澤度同 時和樹脂中的橡膠含量或橡膠粒徑有關。從以往的研究可 知,當樹脂中的橡膠含量愈多或橡膠粒徑愈大,耐衝擊性 就愈佳;當樹脂中的橡膠含量愈低或橡膠粒徑愈小,抗張 強度和光澤度便愈高。因此,如何製出不同橡膠粒徑分佈 的樹脂組成物,並同時具備耐衝擊強度、高抗張強度和良 好光澤度的樹脂材料,乃為長久以來研究的課題,又最近 射出成型業界在生產上,基於降低成本和重視成形物外觀 的立場,成形溫度有顯箸提高的傾向。 一般以往苯乙烯糸樹脂在高溫射出成型或押出成型的 加工過程中,成型品會產生臭味,上述臭味來源一般懷疑 是因為苯乙烯樹脂在聚合過程中添加硫酵Uercaptan)作 第03頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) ----一------.裝------訂------^旅 *(請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製A7 B7 Employee consumption cooperation of the Central Bureau of Standards of the Ministry of Economic Affairs Du Yince V. Description of the invention (The present invention relates to a rubber-modified styrene resin composition, except that the prepared composition has excellent falling ball impact Resin composition with high strength, high tensile strength, good gloss, and no odor in molded products. As everyone familiar with this technical field knows, styrene strip resin composition is a rubber-like graft copolymer dispersed in styrene strip In the matrix of the copolymer, an impact-resistant resin composition is made. In terms of application, such resin materials used in the housing of home appliances and automobile molded products must have both impact resistance and high gloss, and ABS resin It is a typical representative styrene strip resin composition material that can meet the above requirements, so it has been widely used for many years. However, generally, the higher the impact resistance, the lower the tensile strength and gloss are. The higher the tensile strength and gloss of the resin, the lower the impact resistance; this is due to the impact resistance, tensile strength and gloss of the resin and the rubber in the resin The content is related to the rubber particle size. From previous studies, it can be seen that the more the rubber content in the resin or the larger the rubber particle size, the better the impact resistance; when the rubber content in the resin is lower or the rubber particle size is smaller, The higher the tensile strength and the glossiness, the resin materials with different rubber particle size distributions and the impact resistance, high tensile strength and good gloss resin materials have been studied for a long time. In terms of production, the injection molding industry has recently tended to increase the molding temperature from the standpoint of reducing costs and attaching importance to the appearance of molded products. Generally, styrene resins are molded in the process of high-temperature injection molding or extrusion molding. The product may produce odor. The source of the above odor is generally suspected because the styrene resin is added with sulfur enzyme Uercaptan during the polymerization process). Page 03 This paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm)- -一 ------. 装 ------ 定 ------ ^ 旅 * (Please read the notes on the back before filling out this page) Printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs
本紙張尺度適用中國國家橾準(CNS〉A4規格(210X297公釐) A7 B7 五、發明説明(2) 為分子量調節劑所產生,因硫醇具低揮發特性、容易殘留 在樹脂中;為了改善前述缺失,美國發明專利第3951932 號專利案中曽提到,以第三丁基硫醇(tertiary butyl mercaptan )作為分子量調節劑,並以真空汽提來脱除殘 留的硫醇,可降低苯乙烯樹脂加工中和成型物上的臭味, 但其改良效果並不理想,顯然在苯乙烯条樹脂的製造中, 臭味的來源並不全然來自在分子量調節劑的殘留。 有鑒於已知技藝中,在製造熱可塑性苯乙烯糸樹脂時 ,不易同時獲得良好的落球衝擊強度、高抗張強度、高光 澤度,和在成型時無法改善成型品會產生臭味的缺點,乃 潛心研究發展出一種新穎的樹脂組成物,以改善前述缺失 〇 為此,本發明的目的是在提供一種具有良好落球衝擊 強度、高抗張強度、高光澤度、無臭味成型品(是指無臭 味或臭味非常少,以下亦同)的經橡膠改質苯乙烯糸樹脂 組成物。 本發明的待獻是:經橡膠改質的苯乙烯糸樹脂組成物 係包含由丙烯腈糸單體及/或甲基丙烯酸酯糸單體、苯乙 烯糸單體,和視需要可添加其他可共聚合不飽和乙烯糸單 體所構成的苯乙烯一丙烯基糸共聚物的基質相,和分散在 該基質中的丁二烯系橡膠粒子;在樹脂組成物中,苯乙烯 糸單體殘留量在1500ppm以下,丁二烯二聚物殘留量在150 ppm以下,此丁二烯条二聚物為4-乙烯基環己烯;而且樹 脂組成物中的橡膠數量平均粒子直徑在0.08〜0.35卿,其 ^^^^1 it— n ^ ^^1 (請先閲讀背面之注意事項再填寫本頁) --¾ 經濟部中央標隼局員工消費合作社印製 A7 B7 五、發明説明($ ) 中,粒子徑在0.1卿以下的橡膠粒子佔橡膠粒子總數19.5 〜99數量百分比,粒子徑在0.1〜0.25卿的橡膠粒子佔橡 膠粒子總數0.5〜60數量百分比,粒子徑〇.25wn以上的橡 膠粒子佔橡膠粒子總數〇. 5〜80數量百分比。 本發明的苯乙烯糸樹脂組成物的基質是苯乙烯一丙烯 基条共聚物,其是由苯乙烯糸單體50〜90wtS!、丙烯請糸 單體和/或甲基丙烯酸酯糸單體的丙烯基糸單體10〜50wt % ,和其他可共聚合單體0〜40wtS!所構成,其平均分子量 在40,000到300,000之間,較佳為60,000到250,000之間 ;其中: 苯乙烯糸單體可為:苯乙烯、α -甲基苯乙烯、α-氯苯乙烯、Ρ-第三丁基苯乙烯、Ρ -甲基苯乙烯、〇 -氰苯乙烯、Ρ -氛苯乙烯、2,5 -二氣苯乙烯、3,4 -二氣 苯乙烯、2,4,6 -三溴苯乙烯、和2,5 -二溴苯乙烯、二 乙烯基苯等,其中以苯乙烯或α-甲基苯乙烯較佳。 丙烯腈条單體可為:丙烯請、甲基丙烯請,其中以丙 烯腈較佳;(甲基)丙烯酸酯系單體則可為:(甲基)丙烯酸 甲酯、(甲基)丙,嫌酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙 烯酸丁酯、(甲基)丙烯酸苯甲酯、(甲基)丙烯酸己酯、( 甲基)丙烯酸環己醋、(甲.基)丙烯酸十二酷、(甲基)丙烯 酸2 -羥乙酯、(甲基)丙烯酸縮水甘油酯、7 _(甲基)丙 嫌酸—翔丙基—第三甲氣基砂烧(7 -methacryl hydroxy-propyl tri-ntethoxy silane), 和 (甲基 ) 丙稀酸二甲氨基 乙酯等,其中以甲基丙烯酸甲酯較佳。 第05頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閲讀背面之注意事項再填寫本頁} .裝. -=° 經濟部中央梯隼局員工消費合作杜印製 A7 B7 五、.發明説明(4 ) 上述丙烯精糸單體與(甲基)丙烯酸酯糸單體的使用比 例並無特別的限制,若重視樹脂的衝擊強度和耐油性,丙 烯睛使用量要較大,若重視樹脂的表面硬度和透光性,( 甲基)丙烯酸酯糸單體特別是甲基丙烯酸甲酯的用量要較 大,應視物性的要求分別來使用。 適當的可共聚合單體包括馬來醯亞胺条單體,例如: 馬來醯亞胺、N-甲基馬來醯亞胺、H -異丙基馬來醯亞胺 、N - 丁基馬來醯亞胺、N -己基馬來醯亞胺、N-辛基馬 來醯亞胺、N -十二基馬來醯亞胺、N -環己基馬來醯亞胺 、N —苯基馬來醯亞胺、N-2,3 -甲苯基馬來醯亞胺、N-2,4 -甲苯基馬來醯亞胺、H - 2,3 -乙苯基馬來醯亞胺、N -2: 4 -乙苯基馬來醯亞胺、N-2,3 - 丁苯基馬來醯亞胺 、N- 2,4 - 丁苯基馬來醯亞胺、N-2,6-甲苯基馬來醯亞 胺、N-2,3 -氮苯基馬來醯亞胺、H— 2,4 —氣苯基馬來醯 亞胺、1<-2,3_溴苯基馬來醯亞胺、1<—2,4—溴苯基馬來 醯亞胺。 其他可共聚合單體尚有:(甲基)丙烯酸条單體、無水 馬來酸、無水次甲基丁二酸、無水甲基順丁燔二酸、無水 二十五酸的不鉋和羧酸条化合物及其酯条單體、乙烯、丙 烯、1一 丁烯、1-戊烯、4 -甲基-1 一戊烯、氮化乙烯 、偏氣乙烯、叉四氟化乙烯、一氯三氟化乙烯、六氟化丙 烯、丁二烯、丙稀基胺、異丁烯基胺、醋酸乙烯、乙基一 乙烯基醚、甲基一乙烯基甲酮等。 分散在苯乙烯_丙_基条共聚物基質中的丁二烯 第06頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填艿本頁) .裝. 、-· 五、發明说明(s) A7 B7 經濟部中央標準局員工消費合作社印製 膠粒子是橡膠狀接枝共聚物,上述丁二烯条橡膠是由:1 ,3-丁二烯100〜50 v»U和擁有CHa=C〈基的可共聚合單體 0〜5〇Wt:C所構成;例如聚丁二烯、丁二烯一苯乙烯、丁 二烯一乙烯基甲苯共聚物之類的丁二烯一芳香族乙烯基化 合物共聚物,丁二烯一丙烯精共聚物、丁二烯一甲基丙烯 B青共聚物之類的丁二烯-不飽和精条化合物共聚物;丁二 烯-丙烯酸甲si共聚物、丁二烯一丙烯酸乙酯共聚物、丁 二烯一丙烯酸丁醋共聚物、丁二烯一 2 —丙烯酸乙酯共聚 物之類的丁二烯一丙烯酸烷基酯共聚物;丁二烯一甲基丙 烯酸甲酯共聚物、丁二烯一甲基丙烯酸乙酯共聚物的類的 丁二烯一甲基丙烯酸烷基酯共聚物等,和丁二烯含量在50 重量%以上的三元共聚物。 前述丁二烯糸橡膠可以乳化聚合法製備,製備時可將 單體直接以乳化聚合法聚合成0.05〜0.35郷的橡膠乳液, 當橡嘐乳液的粒徑大於0.35/®時,會有臭味不容易除去的 問題產生,也可將單體以乳化聚合法製得0.05〜0.20仰1的 小粒徑橡膠乳液後,再以冷凍肥大法或機械肥大法或添加 劑吧大法將上述小粒徑橡膠肥大成0.22〜0.35卿的橡膠乳 液,以備進一步進行接枝共聚合反應。其中,添加劑肥大 法中所使用的添加劑可以是:醋酸酐、氣化氫、硫酸等酸 性物質,或是:氮化鈉、氣化鉀、氮化鈣、氣化镁、硫酸 ί負等鹽基性物質,以及甲基丙烯酸糸一丙烯酸酯条共聚物 (如:甲基丙烯酸-丙烯酸丁酯共聚物)等含酸基高分子 凝集劑。 第07頁 · *> *請先閲讀背面之注項再填1ST本頁) 本紙張尺度適用中國國家橾準(CNS〉A4規格(210X297公釐) A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(b) 本發明的丁二烯糸橡膠乳液的製備,可由乳化劑添加 方式、反應溫度、反應速率和單體轉化率的變更,來製得 所要粒徑分佈的橡膠乳液,並不待別霈要使用肥大法,但 為了減少丁二烯糸橡膠乳液中所含丁二烯二聚物的含量, 本發明所稱的丁二烯二聚物偽專指4-乙烯基環己烯(4-vinyl cyclohexene ),以肥大化製造的橡.腰乳液經汽提( stripping )處理後,比未經肥大化法的橡膠乳液在移除 丁二烯二聚物的效果有更佳的表現。 聚合丁二烯条橡瘳所使用的丁二烯和可共聚合的單體 ,可採用一次添加、分批或連續添加等方式,其中又以連 绩添加可較有效的移除丁二烯二聚物。 _上述橡膠狀聚合體可部份交聯,其交聯劑的添加量相 對於橡膠聚合體的0〜,適合的交聯劑有:二乙烯苯 (Divinyl benzene)、二稀丙醋馬來酸(Diallyl maleate )、二稀丙基富馬酸鹽(Diallylfumarate)、二稀丙基醋 酸(Diallyl acetate)、丙稀酸嫌丙酷(all ylacrylate)、 四甘醇二甲基丙稀酸醋(tetra ethylene glycol dimeth-acryUte )等,前述丁二烯糸橡膠乳液的膠含有率無特別 的限制,通常在30〜90%最適宜,而在以苯為溶劑的膠膨 潤度以20〜60為最佳。 又該橡膠狀接枝共聚物是由丁二烯糸橡膠與苯乙烯糸 單體50〜90wta;、丙烯請糸單體和/或甲基丙烯酸酯糸單 體10〜50 wt!K,和其他可共聚合單體〇〜40 wtx進行接枝 聚合而成,接枝共聚物的製備通常是在橡膠狀聚合體存在This paper scale is applicable to the Chinese National Standard (CNS> A4 specification (210X297mm) A7 B7. V. Description of the invention (2) It is produced by molecular weight regulator, because mercaptan has low volatility and is easy to remain in the resin; in order to improve As mentioned above, US Patent No. 3951932 mentions that tertiary butyl mercaptan is used as molecular weight regulator, and vacuum stripping is used to remove residual mercaptan, which can reduce styrene. Resin processing and odors on molded products, but the improvement effect is not ideal. Obviously in the production of styrene strip resins, the source of odors does not come entirely from the residue of molecular weight regulators. , When manufacturing thermoplastic styrene resin, it is not easy to obtain good falling ball impact strength, high tensile strength, high glossiness, and the shortcomings that can not improve the molded product when it is molded, which will produce odor. A novel resin composition to improve the aforementioned deficiencies. To this end, the object of the present invention is to provide a ball falling impact strength, high tensile strength , High gloss, odorless molded product (refers to no odor or very little odor, the same applies below) rubber modified styrene resin composition. The present invention is to offer: rubber modified The styrene pad resin composition consists of acrylonitrile pad monomer and / or methacrylate pad monomer, styrene pad monomer, and benzene composed of other copolymerizable unsaturated vinyl pad monomer if necessary The matrix phase of the ethylene-propylene-based copolymer and the butadiene-based rubber particles dispersed in the matrix; in the resin composition, the residual amount of styrene-based monomers is less than 1500 ppm, and the residual amount of butadiene dimer Below 150 ppm, the butadiene strip dimer is 4-vinylcyclohexene; and the number average particle diameter of the rubber in the resin composition is 0.08 ~ 0.35%, its ^^^^ 1 it— n ^ ^ ^ 1 (Please read the precautions on the back before filling in this page) --¾ A7 B7 printed by the Employee Consumer Cooperative of the Central Standard Falcon Bureau of the Ministry of Economic Affairs V. In the description of invention ($), rubber particles with a particle diameter below 0.1% account for The total number of rubber particles is 19.5 ~ 99%, and the particle diameter is 0.1 ~ The rubber particles of 0.25% account for 0.5 to 60% of the total number of rubber particles, and the rubber particles with a particle diameter of 0.25 wn or more account for 0.5% to 80% of the total number of rubber particles. The matrix of the styrene resin composition of the present invention is benzene Ethylene-propylene-based copolymer, which is composed of styrene-based monomer 50 ~ 90wtS !, propylene-based monomer and / or methacrylic ester-based monomer, propylene-based monomer 10 ~ 50wt%, and other available The copolymerized monomer is composed of 0 ~ 40wtS !, and its average molecular weight is between 40,000 and 300,000, preferably between 60,000 and 250,000; where: The styrene monomer can be: styrene, α-methylstyrene, α-chlorostyrene, P-third butyl styrene, P-methylstyrene, 〇-cyanostyrene, P-ambient styrene, 2,5-difluorostyrene, 3,4-difluorobenzene Ethylene, 2,4,6-tribromostyrene, and 2,5-dibromostyrene, divinylbenzene, etc., among which styrene or α-methylstyrene is preferred. Acrylonitrile strip monomers can be: acrylic, methacrylic, which is preferably acrylonitrile; (meth) acrylate monomers can be: (meth) methyl acrylate, (meth) acrylic, Ethyl acetate, propyl (meth) acrylate, butyl (meth) acrylate, benzyl (meth) acrylate, hexyl (meth) acrylate, cyclohexane (meth) acrylate, (A. Base) Acrylic acid, 2-hydroxyethyl (meth) acrylate, glycidyl (meth) acrylate, 7_ (meth) propionic acid-Xiangpropyl-Third methyl gas-based sand burned (7 -methacryl hydroxy-propyl tri-ntethoxy silane), and (meth) methacrylic acid dimethylaminoethyl, etc., among which methyl methacrylate is preferred. Page 05 This paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X 297mm) (please read the precautions on the back before filling in this page). Installed.-= ° Employee Consumption Cooperation of Central Falcon Bureau of the Ministry of Economic Affairs Printed A7 B7 V. Description of the invention (4) There is no particular restriction on the use ratio of the above-mentioned acrylic fine monomer and (meth) acrylic acid ester monomer. If emphasis is placed on the impact strength and oil resistance of the resin, acrylic eyes are used. The amount should be large. If the surface hardness and light transmittance of the resin are important, the amount of (meth) acrylate ester monomers, especially methyl methacrylate, should be large, and they should be used separately according to the requirements of physical properties. Co-monomers include maleimide strip monomers, such as: maleimide, N-methylmaleimide, H-isopropylmaleimide, N-butylmaleimide Imine, N-hexylmaleimide, N-octylmaleimide, N-dodecylmaleimide, N-cyclohexylmaleimide, N-phenylmaleimide Imine, N-2,3-tolylmaleimide, N-2,4-tolylmaleimide, H-2,3-ethylphenylmaleimide, N -2: 4 -ethylphenylmaleimide, N-2,3-butylphenylmaleimide, N- 2,4 -butylphenylmaleimide, N-2,6 -Tolylmaleimide, N-2,3-nitrophenylmaleimide, H-2,4-gas phenylmaleimide, 1 < -2,3-bromophenylimide Laimide, 1 < -2,4-bromophenylmaleimide. Other copolymerizable monomers are: (meth) acrylic strip monomers, anhydrous maleic acid, anhydrous methine succinate Acid, anhydrous methyl maleic acid, anhydrous tricarinic acid and non-shaving and carboxylic acid strip compounds and their ester strip monomers, ethylene, propylene, 1-butene, 1-pentene, 4-methyl- 1 Monopentene, ethylene nitride, vinylidene fluoride, ethylene tetrafluoride, ethylene chlorotrifluoride, propylene hexafluoride, butadiene, propylene amine, isobutylene amine, vinyl acetate, ethyl mono Vinyl ether, methyl-vinyl ketone, etc. Butadiene dispersed in a styrene-propylene-based copolymer matrix. Page 06 This paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling in this page). DESCRIPTION OF THE INVENTION (s) A7 B7 The printed particles of the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs are rubber-like graft copolymers. The above-mentioned butadiene rubber is composed of: 1,3-butadiene 100 ~ 50 v »U and Copolymerizable monomers with CHa = C <group 0 ~ 5〇Wt: C; for example, butadiene such as polybutadiene, butadiene-styrene, butadiene-vinyl toluene copolymer An aromatic vinyl compound copolymer, butadiene-acrylic acid copolymer, butadiene-methacrylic acid B cyanine copolymer and the like butadiene-unsaturated slender compound copolymer; butadiene-acrylic acid si copolymer, butadiene-ethyl acrylate copolymer, butadiene-butyl acrylate copolymer, butadiene-2-ethyl acrylate copolymer, butadiene-alkyl acrylate copolymer; butylene Butadiene monomethacrylate copolymers such as diene monomethyl methacrylate copolymers, butadiene monoethyl methacrylate copolymers, etc., and those with a butadiene content of more than 50% by weight Terpolymer. The aforesaid butadiene rubber can be prepared by emulsification polymerization. During the preparation, the monomer can be directly polymerized by emulsification polymerization into a rubber emulsion of 0.05 ~ 0.35. When the particle size of the rubber emulsion is greater than 0.35 / ®, there will be odor The problem that it is not easy to remove arises, and the monomer can be prepared by emulsion polymerization with a small particle size rubber emulsion of 0.05 ~ 0.20 Yang 1, and then the small particle size rubber can be enlarged by the frozen enlargement method or the mechanical enlargement method or the additive method. Into 0.22 ~ 0.35 Qing rubber emulsion for further graft copolymerization. Among them, the additives used in the additive hypertrophy method may be: acidic substances such as acetic anhydride, vaporized hydrogen, sulfuric acid, or: sodium nitride, potassium vapor, calcium nitride, vaporized magnesium, sulfuric acid and other bases Sexual substances, and acid-containing polymer coagulants such as methacrylic acid-acrylate copolymers (eg methacrylic acid-butyl acrylate copolymer). Page 07 · * > * Please read the notes on the back and then fill in the 1ST page) This paper size is applicable to the Chinese National Standard (CNS> A4 specification (210X297 mm) A7 B7 Printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Preparation 5. Description of the invention (b) The preparation of the butadiene rubber emulsion of the present invention can produce the rubber emulsion with the desired particle size distribution by changing the addition method of emulsifier, reaction temperature, reaction rate and monomer conversion rate. It is not necessary to use the hypertrophy method, but in order to reduce the content of the butadiene dimer contained in the butadiene rubber emulsion, the pseudo-butadiene dimer referred to in the present invention refers to 4-vinylcyclohexane 4-vinyl cyclohexene, a rubber made by hypertrophy. Waist emulsion after stripping treatment is better than rubber emulsion without hypertrophy in removing butadiene dimer. Performance: Butadiene and copolymerizable monomers used to polymerize butadiene strips can be used in one-time addition, batchwise or continuous addition methods, in which continuous addition can effectively remove butadiene Ene dimer. _The above rubber-like polymer may For partial crosslinking, the addition amount of the crosslinking agent is 0 ~ relative to the rubber polymer. Suitable crosslinking agents are: divinyl benzene, diallyl maleate, dilute Propyl fumarate (Diallylfumarate), diallyl acetic acid (Diallyl acetate), allyl acrylate (all ylacrylate), tetraethylene glycol dimethyl propionate (tetra ethylene glycol dimeth-acryUte), etc. The rubber content of the above-mentioned butadiene Shito rubber emulsion is not particularly limited, and usually 30 to 90% is the most suitable, and the swelling degree of the rubber with benzene as the solvent is 20 to 60. The rubbery graft The copolymer is composed of butadiene rubber and styrene monomer 50 ~ 90wta; acrylic propylene monomer and / or methacrylate ester monomer 10 ~ 50 wt! K, and other copolymerizable monomers. ~ 40 wtx by graft polymerization, the preparation of graft copolymer is usually in the presence of rubbery polymer
本紙張尺度適用中國國家梂準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) -裝. -=5 戒 經濟部中央標準局員工消费合作社印製 A7 B7 五、發明説明(7 ) 下,和單體混合物進行橡膠接枝聚合反應,利用化學性的 結合或接枝至少一種苯乙烯一丙烯基条共聚物在橡膠狀聚 合體上;上述單體和橡膠狀聚合體的比例、聚合條件、橡 膠狀聚合體的化學性質、粒子大小、單體加入的速率、鐽 移轉劑等因素都會影辔其接枝的程度;本發明的橡膠接枝 共聚物的製造方法可採用乳化聚合法、乳化塊狀聚合法、 乳化懸浮聚合法等,其中以乳化聚合法為佳。 前述接枝聚合反應所添加的起始劑,通常在可聚合單 體的0.01〜5.0重量χ的範圍内,最好在0.1〜3.0重量!《間 ;其添加量依單體和所須的聚合反應而定,為了使接枝聚 合反應更易在進行,前述起始劑可增量加入;又接枝共聚 物的分子量大小,可藉由接枝反應時的溫度加以控制,或 者配合少量習用的分子量調節劑,亦可以合併溫度控制和 分子量調節劑來控制,上述分子量調節劑可為硫醇、鹵化 物和帖烯等,其較為具體的例子有:正一十二烷基硫醇、 第三(十二烷基)硫醇、四溴化破、趙品油烯、α —甲基 苯乙烯二聚物,以及2, 4-二苯基-4-甲基-1-戊烯等。 本發明接枝聚合反應可利用單體混合物以連續或增量 地加入聚合反應中,最好同時連绩或增量的加入起始劑; 前述起始劑可使用各種習知的乳化自由基聚合反應起始劑 ,例如:過氣化物(peroxy)和偶氮化合物,其添加方式可 採用一次加入或連續地或增量地加入等;適當的過氧化物 起始劑例如:鹼金屬過氧化物、過硫酸鹽、過硼酸鹽、過 醋酸鹽、過硪酸鹽、過氧化氫等;另外,亦可使用油溶性The paper size is applicable to China National Standard (CNS) A4 (210X297mm) (please read the precautions on the back and then fill out this page)-Packing.-= 5 or printed by the Ministry of Economic Affairs Central Standards Bureau Staff Consumer Cooperative A7 B7 5. Description of the invention (7) Carry out rubber graft polymerization with the monomer mixture, using chemical bonding or grafting of at least one styrene-propylene-based copolymer on the rubber-like polymer; the above monomers and rubber Factors such as the ratio of the polymer, the polymerization conditions, the chemical properties of the rubber-like polymer, the particle size, the rate of monomer addition, the transfer agent and other factors will affect the degree of grafting; the rubber graft copolymer of the present invention The production method may be emulsification polymerization method, emulsification block polymerization method, emulsification suspension polymerization method, etc., among which emulsification polymerization method is preferred. The initiator added in the aforementioned graft polymerization reaction is usually in the range of 0.01 to 5.0 weight χ of the polymerizable monomer, preferably 0.1 to 3.0 weight! "In between; the amount of addition depends on the monomer and the required polymerization reaction, in order to make the graft polymerization reaction easier, the aforementioned initiator can be added incrementally; and the molecular weight of the graft copolymer can be The temperature during the branching reaction can be controlled, or a small amount of conventional molecular weight regulators can be combined, and temperature control and molecular weight regulators can also be combined to control. The above molecular weight regulators can be mercaptans, halides and postenes, which are more specific examples. There are: n-dodecyl mercaptan, tertiary (dodecyl) mercaptan, tetrabromobrominated, Zhao Pinoleene, α-methylstyrene dimer, and 2, 4-diphenyl -4-methyl-1-pentene, etc. In the graft polymerization of the present invention, the monomer mixture can be continuously or incrementally added to the polymerization reaction. Preferably, the initiator is added simultaneously or incrementally; the aforementioned initiator can use various conventional emulsified radical polymerization Reaction initiators, such as peroxy compounds and azo compounds, can be added at one time or continuously or incrementally; suitable peroxide initiators are, for example, alkali metal peroxides , Persulfate, perborate, peracetate, peroxylate, hydrogen peroxide, etc .; in addition, oil-soluble
‘(請先閱讀背面之注意事項再填寫本頁) 裝.‘(Please read the notes on the back before filling out this page).
•1T 1 五、 發明説明( Α7 Β7 起始劑,例如:雙第三丁基過氣化物(di-tert-butyl-pe-roxide )、二苯甲酿基過氣化物(benzoyl peroxide)、十 二院醯基過氧化物(lauroyl peroxide)、十八烷醯基過氣 化物(oleyl peroxide)、過氧化氩異丙苯(cumene hydro-eroxide)、第三丁基過氧化氫(tert-butyl hydroperoxide ):另外,有其他方式的自由基觸媒亦可被使用,例如: 光化照射。 前述橡膠乳液和單體混合物的接枝聚合反應,是在20 〜100 y、惰性氣體下攬拌,也可以加壓到〇〜1 OOP. S. I. G 聚合時間通常需要2〜10小時,而以4〜9小時為佳 經濟部中央標準局員工消費合作社印製 >本案發明人詳細研究結果,通常經橡膠改質的苯乙烯 糸樹脂在較高的成型溫度和成型速度時,苯乙烯糸單體與 丁二烯二聚物容易游離,且經橡膠改質的苯乙烯条樹脂所 含殘留苯乙烯糸單體的氣化速度增加,對丁二烯二聚物的 同時揮發有相乘的效果,射出成型或成型品上的臭味根據 推測應該來自於此。 為獲得本發明的樹脂組成物好的製造方法,是在適當 溫度和真空中進行接枝聚合物乳液的汽提,或以高溫水蒸 汽進行凝結,也可採用高溫水蒸汽在減壓情況下進行汽提 ,以降低部份殘留苯乙烯条單體和丁二烯二聚物,將以上 凝結後的接枝聚合物經高溫水的洗滌,並在真空下乾燥, 通常乾燥物的水份含量控制在3¾以下 另一較佳的方式是不經真空乾燥處理 並以U以下為佳; 將凝結後的接枝聚 ^ 裝 訂 線 (請先閲讀背面之注意事項再填寫本頁) 苐10頁 本紙張尺度適用中國國家橾隼(CNS ) A4说格(210X297公釐) 經濟部中央標準局員工消費合作社印製 A7 _B7_ 五、發明説明(^ ) 合物經水洗滌後,以離心式脱水機脱水至水含量40¾以下 ,再以押出機將水份脱障,同時加入苯乙烯一丙烯基糸共 聚物熔融混練押出。 依據本發明,欲得到無臭味的經橡膠改質的苯乙烯糸 樹脂組成物,其殘留的苯乙烯糸單體在1500 ppm以下,殘 留的丁二烯二聚物在150ρρπι以下,較佳為苯乙烯条單體在 .850 ppm以下,丁二稀二聚物在100ppro以下。 聚合物中的橡膠粒子為小粒子時,較容易降低丁二烯 二聚物的量,所以本發明中,分散在基質中的橡膠粒子以 小粒子辐多,橡膠粒子的粒徑分佈為粒子徑在0.1 //ra以下 的橡膠粒子佔橡膠粒子總數19.5〜99數量百分比,尤以50 〜數量百分比為較佳;而粒子徑0.1〜0.25_的橡膠粒 子佔橡膠粒子總數的0. 5〜60數量百分比,尤以1〜40數量 百分比為較佳;粒子徑0.25卿以上的橡膠粒子佔橡膠粒子 總數的0.5〜80數量百分比,尤以1〜70數量百分比為較 佳;當這些粒徑分佈的數量百分比在前述範圍以外時,樹 脂的落球衝擊強度和光澤度的平衡性不佳;依據本發明的 橡膠數景平均粒子直徑在0.08〜0.35_之間,而以0.09〜 0 .1為佳,當橡膠平均粒徑未滿0.08卿時,落球衝擊強 度不佳;反之,橡膠平均粒徑超過0.35時,成型品的光澤 度不佳,抗張強度亦變差。 具體而言,本發明所提橡膠數量平均粒徑是將樹脂組 成物,以四氣化餓(〇s〇4 )染色後經切K後,以穿透 式(TEM)電子顯撤鏡照相得到放大倍率為50000倍的電子• 1T 1 V. Description of the invention (Α7 Β7 initiator, for example: di-tert-butyl-pe-roxide), benzoyl peroxide, benzoyl peroxide, 10 Laoyl peroxide, oleyl peroxide, cumene hydro-eroxide, tert-butyl hydroperoxide ): In addition, other methods of free radical catalysts can also be used, such as: actinic irradiation. The graft polymerization of the aforementioned rubber emulsion and monomer mixture is mixed under inert gas at 20 ~ 100 y, also It can be pressurized to 〇 ~ 1 OOP. SI G polymerization time usually takes 2 ~ 10 hours, and 4 ~ 9 hours is better. Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs > detailed research results of the inventor of this case, usually through rubber At higher molding temperature and molding speed of the modified styrene-shito resin, the monomers of styrene-shito and butadiene dimer are easily released, and the residual styrene-shid contained in the rubber-modified styrene strip resin The gasification rate of the body increases, Simultaneous volatilization of the ethylene dimer has a synergistic effect, and the odor on the injection-molded or molded product should presumably come from this. To obtain the resin composition of the present invention, a good manufacturing method is carried out in an appropriate temperature and vacuum Stripping of the grafted polymer emulsion, or condensing with high-temperature steam, or using high-temperature steam under reduced pressure to reduce part of the residual styrene strip monomer and butadiene dimer, Wash the above-mentioned coagulated graft polymer with high-temperature water and dry it under vacuum. Usually, the moisture content of the dried product is controlled below 3¾. Another preferred method is not vacuum-dried and preferably U or less. ; Gather the condensed graft ^ binding line (please read the precautions on the back before filling in this page). The 10-page paper size is applicable to the China National Falcon (CNS) A4 grid (210X297 mm) Central Standard of the Ministry of Economic Affairs A7 _B7_ printed by the Bureau ’s Consumer Cooperative. V. Invention description (^) After washing with water, the compound is dewatered by a centrifugal dehydrator to a water content of less than 40¾. The extruder is then used to remove the water barrier and benzene is added. The ethylene-propylene-based copolymer is melt-kneaded and extruded. According to the present invention, to obtain a odorless, rubber-modified styrene-based resin composition, the residual styrene-based monomer composition is less than 1500 ppm, and the residual succinyl The olefin dimer is below 150 ρρπι, preferably the styrene strip monomer is below .850 ppm, and the butadiene dimer is below 100 ppro. When the rubber particles in the polymer are small particles, it is easier to reduce the butadiene dimer The amount of the polymer, so in the present invention, the rubber particles dispersed in the matrix are mostly small particles, the particle size distribution of the rubber particles is a particle diameter of 0.1 // ra rubber particles below 19.5 ~ 99% of the total number of rubber particles , Especially 50 ~ number percentage is better; and the rubber particles with a particle diameter of 0.1 ~ 0.25_ account for 0.5 ~ 60 number percentage of the total number of rubber particles, especially 1 ~ 40 number percentage is preferred; particle diameter is more than 0.25% The rubber particles account for 0.5 ~ 80% of the total number of rubber particles, especially 1 ~ 70% is preferred; when the number percentage of these particle size distributions is outside the aforementioned range, the falling ball impact of the resin is strong The degree of balance between gloss and glossiness is not good; the average particle diameter of the rubber digital scene according to the present invention is between 0.08 ~ 0.35_, and preferably 0.09 ~ 0.1. When the average rubber particle size is less than 0.08%, the ball falls The impact strength is not good; on the contrary, when the average rubber particle size exceeds 0.35, the gloss of the molded product is not good, and the tensile strength also becomes poor. Specifically, the number average particle diameter of the rubber mentioned in the present invention is obtained by dyeing the resin composition with four-gasification (〇s〇4), cutting it, and then using a transmission electron microscope (TEM) electron microscope. Electron with a magnification of 50000 times
本紙張尺度適用中國國家標準(CNS > A4規格(210X297公釐) — I! ( 一 ·裝 I I 訂—— ί·^ (請先閱讀背面之注意事項再填巧本頁) 經濟部中央標準局員工消費合作杜印製 A7 B7 五、發明説明(θ ) 顔撤鏡相Η ,在12公分X 12公分的面積上畺取橡膠粒計算 得到,粒徑di粒子的分率f,算法:(£^)/11'1,每個 橡膠粒徑的測定是以粒子的(最大直徑長度+最小直徑長 度)/ 2為基準。 本發明的粒徑分佈是將樹脂切K ,並以上述方法照相 ,在透過型電子顯撤境放大倍數在25000倍(橡膠粒子2000 艏以上)的相Η上,分別求出不同粒徑的粒子數,粒子徑 在0.1卿以下的粒子數是ηι,粒子徑0.1〜〇.25_間的粒 子數是ns,粒子徑0.25/an以上的粒子數是na, N = ru+na+ti3 時,則〇.1卿以下的粒子數粒徑分佈為(ru/fOxiOOa^U 表示,以下亦同),0.1〜〇.25/m的粒子徑分佈是(n2/N)x 100: 0.25郷以上的粒子徑分佈是(n3/N)x 100〇 本發明所使用橡膠狀接枝共聚物中橡膠成份佔15〜80 重置X,以45〜75重董為佳,且接枝在橡膠上的苯乙烯 -丙烯基条共聚物的比例就是接枝率,以橡膠重量為基準 在20〜150重量,尤以25〜80重量!K為佳;為了調整本發 明的樹脂組成物中的橡膠含量應視需要適當的混合苯乙烯 一丙烯基条共聚物。 在橡膠狀接枝共聚物和苯乙烯-丙烯基条共聚物混合 的混合物中,橡膠成份的比例在2〜50重量%,以7〜35重 量》;為佳,尤以10〜25重量為更佳,當橡膠狀接枝共聚 物中的橡膠成份比例在此範圍内時,苯乙烯一丙烯基条共 聚物的混合比可為〇 :«,就是不使用也可以。 形成基質的苯乙烯-丙烯基糸共聚物為橡膠接枝共聚The size of this paper is applicable to the Chinese National Standard (CNS> A4 specification (210X297mm) — I! (一 · 装 II 定 —— ί · ^ (please read the precautions on the back and then fill out this page) Central Standard of the Ministry of Economic Affairs The bureau employee consumption cooperation Du printed A7 B7 V. Description of the invention (θ) Yan Qijing mirror phase H, calculated by taking rubber particles on the area of 12 cm X 12 cm, the particle size di particle fraction f, algorithm: ( £ ^) / 11'1, the measurement of the particle size of each rubber is based on the particle (maximum diameter length + minimum diameter length) / 2. The particle size distribution of the present invention is to cut the resin K, and take photos by the above method , The phase number of the transmission electron display and withdrawal magnification is 25000 times (rubber particles 2000 bow or more), respectively, to find the number of particles of different particle sizes, the number of particles with a particle diameter below 0.1% is ηι, the particle diameter is 0.1 ~ 〇.25_ the number of particles is ns, the number of particles with a particle diameter of 0.25 / an or more is na, and N = ru + na + ti3, the particle size distribution of 0.1 or less particles is (ru / fOxiOOa ^ U indicates that the same applies hereinafter. The particle diameter distribution of 0.1 ~ 〇.25 / m is (n2 / N) x 100: particle diameter of 0.25 mm or more The distribution is (n3 / N) x 100. The rubber-like graft copolymer used in the present invention has a rubber content of 15 to 80. Reset X, preferably 45 to 75 heavy Dong, and the styrene-propylene group grafted on the rubber The ratio of the bar copolymer is the graft ratio, based on the weight of the rubber in the range of 20 ~ 150 weight, especially 25 ~ 80 weight! K is better; in order to adjust the rubber content of the resin composition of the present invention, it should be properly mixed as needed Styrene-propylene-based strip copolymer. In the mixture of rubber-like graft copolymer and styrene-propylene-based strip copolymer, the proportion of rubber component is 2 ~ 50% by weight, preferably 7 ~ 35%. , Especially 10 ~ 25 weight is better, when the rubber component ratio in the rubber-like graft copolymer is within this range, the mixing ratio of styrene-propylene based copolymer can be 0: «, even if not used Yes. The styrene-propylene-based copolymer that forms the matrix is rubber graft copolymerized
本紙張尺度逋用中國國家橾準(CNS ) Α4规格(210X297公釐) II I I I I (xi衣 訂 I Ϊ V、 (請先閱讀背面之注意事項再填寫本頁) A7 B7 經濟部中央標準局貞工消費合作社印製 五、發明説明(丨丨) 物上形成游離狀態的未接枝苯乙烯一丙烯基条共聚物,和 前述為調整橡膠含量而混合的苯乙烯-丙烯基糸共聚物。 在聚合物摻合時,為了同時降低苯乙烯糸單體和丁二 烯二聚物的殘留量,較具體的方式乃使用具有多個脱氣口 的押出機,再由脱氣口部份以減壓真空的方法移出殘留的 乙烯基芳香族單體和丁二烯二聚物,較佳的方式是採用具 有2個以上脱氣口的押出機,並提高真空度以增大除去揮 發物的效果;又在押出混合時加入水或正一己烷、正一辛 烷等揮發性有機溶劑,可加強除去苯乙烯糸單體和丁二烯 二聚物;在水或揮發性有機溶劑加入時,藉由水或溶劑的 揮發特性,可以加強前述揮發物的逸出;一般而言,相對 在重量份的樹脂組成物,該水或有機溶劑的添加量為 0.1〜15重置份間,尤以0.5〜10重量份間為佳。 添加前述水或有機溶劑等脱揮發助劑的方法可在樹脂 摻合時,在押出機熔融混練過程,由押出機的圓筒餵料端 (進料漏斗)與脱氣口之間的注入口,或者兩脱氣口之間 的注入口壓入添加,並選定押出條件以易在將揮發物去除 〇 本發明的樹脂組成物中為了減少苯乙烯条單體和丁二 烯糸二聚物的殘留量,可以下列記載手段為之,如丁二烯 条象膠粒的聚合階段、後處理階段、接枝聚合時的丁二烯 条橡膠粒子的肥大化工程中有關粒徑分佈的選擇,接枝共 聚物的乾燥度、押出機所添加脱揮發助劑的多少,真空脱This paper uses the Chinese National Standard (CNS) Α4 specification (210X297mm) II IIII (xi clothing order I Ϊ V, (please read the precautions on the back before filling this page) A7 B7 Central Standards Bureau of the Ministry of Economic Affairs Printed by the Industrial and Consumer Cooperative Society V. Description of the Invention (丨 丨) The ungrafted styrene-propylene-based strip copolymer formed in a free state on the object, and the aforementioned styrene-propylene-based Shito copolymer mixed for adjusting the rubber content. When polymer blending, in order to reduce the residual amount of styrene monomer and butadiene dimer at the same time, a more specific method is to use an extruder with multiple degassing ports, and then decompress the vacuum from the degassing port part. Method to remove residual vinyl aromatic monomer and butadiene dimer, the preferred method is to use an extruder with more than two degassing ports, and increase the vacuum degree to increase the effect of removing volatiles; When extruding and mixing, adding water or n-hexane, n-octane and other volatile organic solvents can strengthen the removal of styrene monomer and butadiene dimer; when water or volatile organic solvents are added, by water or Solvent Hair characteristics, can enhance the escape of the aforementioned volatiles; generally speaking, relative to the resin composition by weight, the amount of water or organic solvent added is 0.1 ~ 15 reset parts, especially 0.5 ~ 10 parts by weight It is better to add the above-mentioned water or organic solvent and other devolatilization aids during resin blending, in the extruder melting and kneading process, from the cylinder feeding end (feeding hopper) of the extruder and the degassing port The injection port, or the injection port between the two degassing ports, is pressed and added, and the extrusion conditions are selected to facilitate the removal of volatiles. In the resin composition of the present invention, in order to reduce the styrene strip monomer and the butadiene dimer The residual amount can be described by the following methods, such as the selection of particle size distribution in the butadiene rubber particle polymerization stage, post-treatment stage, butadiene rubber particle enlargement process during graft polymerization, The dryness of the graft copolymer, the amount of devolatization aid added in the extruder, vacuum desorption
本紙張尺度逋用中國國家橾準(CNS ) A4说格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) •裝. -d -旅 五、發明説明(丨上) 成本發明 本發 添加使用 劑、滑劑 填充劑、 、偶合劑 聚合反應 抗氣 劑、磷条 量以0 . 八院基( 乙二醇雙 A7 B7 預期效果。 明的經橡膠改質的苯乙烯糸樹脂組成物可依需要 其他的物質,例如:抗氣化劑、可塑劑、加工助 、紫外線吸收劑、紫外線安定劑、帶電防止劑、 強化劑、箸色劑、難燃劑、難燃肋劑、熱安定劑 或其他添加劑等,上述添加劑可在聚合反應中、 後、凝結前或押出混練的過程中添加。 化劑通常宜使用如酚糸抗氣化劑、硫醚糸抗氣化 抗氧化劑、螯劑等物質;而酚条抗氧化劑的添加 005〜2·0重量%為佳,具代表性者有:十 請 先 閲 讀 背 面 意 事 項 再 經濟部中央標準局員工消費合作社印製 3, 5—雙第三丁基一4—羥苯基)丙酸酯、三 〔3 — (3 —第三丁基—5 —甲基_4 —羥苯基 )丙酸酯〕、五蘚醇四〔3 — (3, 5 —雙第三丁基_4 —羥苯基)丙酸酯〕、2 —第三丁基—6_ (3 —第三丁 基一2 —羥基一 6 —甲基苯甲基)一 4 一甲基苯基丙烯酸 酯、2, 2’ 一亞甲基雙(4 —甲基一 6 —第三丁基酚) 和2, 2’ 一硫雙(4 一甲基—6 —第三丁基酚)、2, 2’ —硫代一二乙撑基—雙〔3 (3, 5 —雙第三丁基一 4 一羥基一苯基)丙酸酯〕、2, 2,一乙二醯胺一雙〔 乙基一 3 —(3, 5 —雙_第三丁基一4 一羥基一苯基) 丙酸酯〕等。 硫醚糸抗氣化劑的添加量以〇.005〜2.0重量 %為佳,具代表性者有:二硬脂醯硫二丙酸酯、二棕櫚醯 硫二丙酸酯、五赤蘚醇一四一(/3 —十二甲基一硫丙酸酯This paper uses the Chinese National Standard (CNS) A4 format (210X297mm) (please read the precautions on the back before filling out this page) • Install. -D-Travel V. Description of Invention (丨 Top) Cost Invention This invention added additives, slip fillers, coupling agents, polymerization reaction gas inhibitors, phosphorus bars in an amount of 0. 8 Yuan (Ethylene Glycol Bis A7 B7 Expected effect. Ming-rubber-modified styrene resin The composition can be other substances as needed, such as: anti-gasification agent, plasticizer, processing aid, ultraviolet absorber, ultraviolet stabilizer, antistatic agent, strengthening agent, colorant, flame retardant, flame retardant rib agent, Thermal stabilizers or other additives, etc. The above additives can be added during, after, before coagulation or during extruding and mixing. Chemical agents are usually suitable for use such as phenolic anti-gasification agent, thioether anti-gasification antioxidant, Chelating agents and other substances; the addition of phenolic strip antioxidants is preferably 005 ~ 2.0% by weight, and the representative ones are as follows: 10. Please read the matters on the back first and then print it by the employee consumer cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs. 3, 5— Double third 4-hydroxyphenyl) propionate, tris [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate], pentaerythritol tetrakis [3- (3, 5-—bis-tert-butyl_4-hydroxyphenyl) propionate], 2-tert-butyl-6_ (3-tert-butyl-2-hydroxyl-6-methylbenzyl) -4 Methyl phenyl acrylate, 2, 2 'monomethylene bis (4-methyl-6-third butylphenol) and 2, 2' monothiobis (4-methyl-6-third butyl Phenol), 2, 2'-thio-diethylene group-bis [3 (3, 5-bis-tert-butyl-4 4-hydroxy-phenyl) propionate], 2, 2, ethylenediamide Amine-bis [ethyl-3- (3,5-bis-third-butyl-4-hydroxy-phenyl) propionate] etc. Thiosulfonate anti-gasification agent is preferably added in an amount of 0.005 to 2.0% by weight. Representative examples include: distearic thiodipropionate, dipalmitothiodipropionate, pentaerythritol One four one (/ 3-dodecyl methyl thiopropionate
訂 第14頁 本紙張尺度適用中國國家橾準(CNS ) A4規格(2丨0X297公釐) A7 _^_B7 _ 五、發明説明(β) )、雙十八烷基硫醚等。 磷糸抗氣化劑為亞磷酸酯条抗氣化劑或磷酸酯抗氣化 劑,其添加量以〇.015〜2.0重量%為佳,具代表 性者有:三(壬基苯基)亞磷酸酯、十二烷基亞磷酸酯、 環狀新戊烷四氫禁基雙(十八烷基亞磷酸酯)、4, 4’ 一亞丁基雙(3 —甲基一 6 —第三丁基苯基一雙十三烷基 亞磷酸酯)、三(2, 4 —第三丁基苯基)亞磷酸酯、或 四(2, 4 —第三丁基苯基)一4, 4’ 一伸聯苯基磷酸 酯、9,10 —二氫一9—氣一 10—磷酸菲一10 —氧 撑等。 螯劑的添加量以0.001〜2.0重量%為佳,具 代表性者有:二苯甲醯基甲烷、二乙胺四醋酸的納鹽等。 ‘前述抗氧化劑的添加量相對在經橡膠改質的苯乙烯糸 樹脂組成物通常為合計0 . 0 3〜2 . 0重量%。 經濟部中央標準局員工消費合作社印製 滑劑具代表性者有:硬脂酸鈣、硬脂酸鎂、硬脂酸鋰 等的金靥肥皂、乙撑二硬脂醯胺、甲撑二硬脂醯胺、棕櫊 酸醯胺、硬脂酸丁酯、硬脂酸棕櫊酯、聚丙酸醇三硬脂酸 酯、正二十二烷酸、硬脂酸等的化合物、聚乙烯蠟、二十 八烷酸蠟、巴西棕櫊蠘(Carnuba wax)、石油蟠等;滑 劑的添加量相對於橡膠改質的苯乙烯糸樹脂組成物通常合 計的◦·03〜5·◦重量%。又為了改善押出成型性、 熱成型性,也可以加入如甲基丙烯酸甲酯系的加工助劑; 紫外線吸收劑具代表性的有:苯並三唑糸化合物、二苯甲 酮条化合物,紫外線安定劑具代表性者有:阻滯胺条化合Order Page 14 This paper standard applies to China National Standards (CNS) A4 (2 丨 0X297mm) A7 _ ^ _ B7 _ V. Description of invention (β)), dioctadecyl sulfide, etc. Phosphate anti-gasification agent is phosphite strip anti-gasification agent or phosphate ester anti-gasification agent, and its addition amount is preferably from 0.015 to 2.0% by weight. Typical examples are: tris (nonylphenyl) Phosphite, dodecyl phosphite, cyclic neopentane tetrahydro forbidden bis (octadecyl phosphite), 4, 4 'monobutylene bis (3-methyl-6-third Butylphenyl-ditridecyl phosphite), tri (2, 4-third butylphenyl) phosphite, or tetra (2, 4-third butylphenyl) -4, 4 'Bisbiphenyl phosphate, 9,10-dihydro-9-gas-10-phenanthrene-10-oxygen, etc. The chelating agent is preferably added in an amount of 0.001 to 2.0% by weight. Representative examples include dibenzoylmethane, sodium salt of diethylamine tetraacetic acid, and the like. ‘The amount of the aforementioned antioxidant added is usually 0.03 to 2.0% by weight relative to the rubber-modified styrene resin composition. Representatives of the lubricants printed by the Employees Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs include: gold stearate soaps such as calcium stearate, magnesium stearate, and lithium stearate; ethylene distearate; Compounds such as fatty acid amide, palmitic acid amide, butyl stearate, palmitic stearate, polypropionate tristearate, n-docosanoic acid, stearic acid, polyethylene wax, Octacosanoic acid wax, Carnuba wax, petroleum flat, etc .; the amount of the slip agent added is usually ◦ · 03 ~ 5 · ◦% by weight relative to the rubber-modified styrene resin composition. In order to improve extrusion moldability and thermoformability, processing aids such as methyl methacrylate can also be added; UV absorbers are typically: benzotriazoline compounds, benzophenone strip compounds, ultraviolet light Representatives of stabilizers include: blocking amine strips
^ϋ ml *n· m ^^^1 —^ϋ mm—Λ 'R· n Ί々 >(請先閲讀背面之注意事項再填寫本頁) -5 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(丨斗) 物;前述物質的添加量以相對於本發明橡膠改質的苯乙烯 糸樹脂組成物通常合計量的0.02〜2.0重量%。 帶電防止劑具代表性者有:三级胺糸化合物、四级銨 鹽糸化合物等的低分子条化合物,或聚醯胺聚醚、如3 — 氮一1, 2-璟氣丙烷聚合體的永久帶電防止性的髙分子 条物質。 填充劑具代表性者有:硪酸鈣、矽土、雲母。 強化劑具代表性者有:玻璃繼維、硪織維、各種晶絲 (w h i s k e r)類。 著色劑具代表性者有:氧化鈦、氧化鐵、石墨、酞菁 染料。 .難燃劑或難燃助劑具代表性者有:十溴二苯基醚、四 溴雙酚A、溴化聚苯乙烯寡聚合體、溴化環氧樹脂、六溴 環十二烷、氛化聚乙烯、三苯基磷酸、紅磷、氣化銻、氫 氧化鋁、氫氧化鎂、硼酸鋅、三聚氰胺、異氰胺鹽、矽氣 粉末、聚四氟乙烯粉末、膨賬性石墨等。 熱安定劑具代表性者有:二丁基錫馬來酸鹽、鹽基性 鎂鋁羥基碌酸鹽等;又,熱變色防止劑可為低分子量的苯 乙烯-無水馬來酸共聚物,其添加量為相對於本發明的橡 膠改質的苯乙烯糸樹脂組成物,通常合計量的0.1〜1.0重 量%。 偶合劑具代表性者有:矽烷糸、肽酸酯、緒酸酯糸化 合物。 在本發明的苯乙烯糸樹脂組成物中為了改質,可以適^ ϋ ml * n · m ^^^ 1 — ^ ϋ mm—Λ 'R · n Ί々 > (please read the precautions on the back before filling this page) -5 Printed by Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs A7 B7 V. Description of the invention: The addition amount of the aforementioned substances is usually 0.02 to 2.0% by weight relative to the rubber-modified styrene resin composition of the present invention. Representative examples of charge preventive agents are: low molecular weight compounds such as tertiary amine and quaternary ammonium salt compounds, or polyamide polyethers, such as 3-nitro-1,2-chloropropane polymer Permanently charged preventive high molecular strip material. Representative fillers include calcium silicate, silica, and mica. Representatives of strengthening agents include: glass following dimension, heave dimension, various crystal filaments (w h i s k e r). Representative colorants include titanium oxide, iron oxide, graphite, and phthalocyanine dyes. . Representatives of flame retardants or flame retardant additives are: decabromodiphenyl ether, tetrabromobisphenol A, brominated polystyrene oligomer, brominated epoxy resin, hexabromocyclododecane, Atmospheric polyethylene, triphenylphosphoric acid, red phosphorus, vaporized antimony, aluminum hydroxide, magnesium hydroxide, zinc borate, melamine, isocyanamide salt, silicon gas powder, polytetrafluoroethylene powder, expanded graphite, etc. . Representatives of thermal stabilizers are: dibutyltin maleate, basic magnesium aluminum hydroxy acid salt, etc .; and the thermal discoloration preventing agent may be a low molecular weight styrene-anhydrous maleic acid copolymer, which is added The amount is 0.1 to 1.0% by weight relative to the rubber-modified styrene pad resin composition of the present invention, usually a total amount. Representative examples of coupling agents include: silane, peptidate and oxalate compounds. In order to improve the styrene resin composition of the present invention, suitable
本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) --------H裝------訂------ (讀先閲讀背面之注意事項再填寫本頁) 經濟部中央樣準局員工消費合作杜印製 A7 B7 五、發明説明(丨5 ) 當使用聚合體条的添加劑,例如塊狀聚合法、溶液聚合法 、塊狀懸濁聚合法等,也就是可採用乳化聚合法以外的方 式製造,經橡膠改質苯乙烯条樹脂,例如丙烯睛- 丁二烯 —苯乙烯樹脂、使用丁二烯糸橡膠以外的橡膠如E P D Μ 、丙烯酸丁酯橡膠來改質的A E S樹脂、A A S樹脂等苯 乙烯糸樹脂、無水馬來酸_苯乙烯共聚物、苯乙烯-馬來 醯亞胺共聚物、馬來醯亞胺含量超過40重量!(;的苯乙烯一 丙烯精-無水馬來酸共聚物、以苯胺來醯亞胺化的苯乙烯 _丙烯精一無水馬來酸共聚物,沒有接枝的架橋橡膠如丙 烯腈-丁二烯橡膠、氣化乙烯樹脂、聚甲基丙烯酸甲酯、 聚磺酸酯樹脂、聚醯胺樹脂、聚對酞酸丁烯酯、苯乙烯糸 熱可塑性彈性體、各種相溶化劑等,其使用量相對於1 0 〇重量份本發明橡膠改質的苯乙烯糸樹脂組成物的3〜2 0〇重量份。 以下舉出實施例詳細説明本發明,但本發明的範圍並 不以此等實施例為限。 <製造例> (I -1 ) 丁二烯糸橡膠乳液(A1)的製造: 將下列原料置入附有攪拌裝置、加熱裝置和原料進料 管的反應槽中。 fig_iiL 雷詈扮 丁 二 烯 100.0 第三一十二烷基硫醇 0 焦 磷酸鹽 3 第17頁 本紙張尺度逋用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填ft?本頁) 裝· 、-* 1. 0.3 140.0 93.0 7.0 0.2 3.0 1.5 0.15 140.0 kl B7 五、發明説明(…) 油酸鉀 過硫酸 鉀 去 離子水 入料後在45Ό開始,随著轉化率的增加,反應溫度 也漸舁高直到反應達5 0小時;反應後所製得的橡膠乳液 轉化率在90%以上,聚合終了後未反應丁二烯以水蒸汽 蒸蹓法除去,乳膠中的固形份為41% ,乳液中的橡膠數量 平均粒徑為0.14_,以下簡稱為A1。 (1-2) 丁二烯条橡膠乳液(A2)的製造: 將下列原料置入附有攪拌裝置、加熱裝置和原料進料 管的反應槽中。 .成_重 斑 松 丁二烯 苯乙烯 第三一十二烷基硫醇 焦磷酸 鹽 油酸鉀 過 硫酸鉀 去 離子水 入料後在7 0 ΐ:進行反應持續1 2小時後,使其冷卻 就可達反應終結;反應後所製得的橡膠乳液轉化率在9 2 %以上,聚合終了後未反應丁二烯以水蒸汽蒸餾法除去, 乳膠中的固形份含有量是4 0 % ,乳液中的橡膠數量平均 粒徑為0.06 _ ,以下簡稱為Α2。 第1δ頁 本紙張尺度逋用中國國家標準(CNS ) Α4規格(210X297公釐) . Ϊ. ( J 裝 訂 ^'^ (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作杜印製·The size of this paper is applicable to the Chinese National Standard (CNS) A4 specification (210X297mm) -------- H installed ------ ordered ------ (Read the precautions on the back and then fill in This page) Employee consumption cooperation of the Central Sample Bureau of the Ministry of Economic Affairs made A7 B7. 5. Description of the invention (丨 5) When using additives of polymer bars, such as block polymerization method, solution polymerization method, block suspension polymerization method, etc. , That is, it can be produced by methods other than emulsification polymerization, modified styrene strip resin by rubber, such as acrylonitrile-butadiene-styrene resin, rubber other than butadiene rubber such as EPD Μ, butyl acrylate Rubber modified AES resin, AAS resin and other styrene resins, anhydrous maleic acid-styrene copolymer, styrene-maleimide copolymer, maleimide content exceeds 40% by weight! (; Styrene-acrylic acid-anhydrous maleic acid copolymer, styrene-acrylic acid-anhydrous maleic acid copolymer imidized with aniline, bridging rubber without grafting such as acrylonitrile-butadiene rubber, gas Vinyl resin, polymethyl methacrylate, polysulfonate resin, Polyamide resin, polybutylene terephthalate, styrene-based thermoplastic elastomer, various compatibilizers, etc., the amount of use is relative to 100 parts by weight of the rubber-modified styrene-based resin composition of the present invention. 3 to 200 parts by weight. The following examples illustrate the present invention in detail, but the scope of the present invention is not limited to these examples. ≪ Production Examples > (I -1) Butadiene Shito Rubber Emulsion Production of (A1): Put the following raw materials into a reaction tank equipped with a stirring device, a heating device, and a raw material feed pipe. Fig_iiL 雷 詈 装 butadiene 100.0 Thirteen-dodecyl mercaptan 0 pyrophosphate 3 Page 17 This paper standard uses the Chinese National Standard (CNS) A4 specification (210X297mm) (please read the precautions on the back and then fill in ft? This page). ·,-* 1. 0.3 140.0 93.0 7.0 0.2 3.0 1.5 0.15 140.0 kl B7 V. Description of the invention (...) Potassium oleate potassium persulfate deionized water starts at 45Ό, and as the conversion rate increases, the reaction temperature gradually increases until the reaction reaches 50 hours; The conversion rate of the prepared rubber emulsion is above 90%, and the polymerization is completed After the unreacted butadiene is removed by steam distillation, the solid content in the latex is 41%, the average particle size of the rubber in the emulsion is 0.14_, hereinafter referred to as A1. (1-2) Butadiene rubber Manufacture of emulsion (A2): Put the following raw materials into a reaction tank equipped with a stirring device, a heating device, and a raw material feed pipe. Phosphate potassium oleate potassium persulfate deionized water is fed at 70 l: After the reaction is continued for 12 hours, it can be cooled to reach the end of the reaction; the conversion rate of the rubber emulsion obtained after the reaction is 92% As mentioned above, unreacted butadiene is removed by steam distillation after the end of the polymerization. The solid content in the latex is 40%. The average particle size of the rubber in the emulsion is 0.06 _, hereinafter referred to as A2. Page 1δ The size of this paper uses the Chinese National Standard (CNS) Α4 specification (210X297mm). Ϊ. (J binding ^ '^ (please read the precautions on the back before filling this page) Employee consumption of the Central Standards Bureau of the Ministry of Economic Affairs Cooperative Du Printed ·
A7 五、 B7 發明説明(丨7) (1-3) 丁二烯系橡膠乳液(A3)的製造: 如(1-2)的配方量,將20%的總單體量和20% 的油酸鉀、過硫酸鉀水溶液,以同時添加方式進行反應, 其餘8 0%的總單體量和80%的油酸鉀、過硫酸鉀水溶液 ,以連續5小時添加方式並在6 5 Ό進行9小時後,使其 冷卻就可逹反應終結,反應後所製得的橡膠乳液轉化率在 8 5 %以上,聚合終了後未反應丁二烯以水蒸汽蒸餾法除 去,乳膠中的固形份含有量是39%,乳液中的橡膠數量 平均粒徑為0.07/an,以下簡稱為A3。 (II )具肥大化作用的含酸基共聚物乳液的合成:其成份如 下列所列舉者。 _iiL 重畺松 --1-----( 裝-- (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 η - 丙烯酸乙酯 丙烯酸 第三一十二烷基硫醇 油 酸 鉀 二辛基磺基琥珀酸納 氫過氣化異丙苯 甲醛合次硫酸氫納 水 85.0 15 0 200 0 將前述成份置放在聚合裝置中,以7〇·Ό聚合四小時 ,就可製得:轉化率9 8 %以上、ρ Η值6 . 1 ,數量平 均粒徑0.07_膠乳。 U -1 )肥大化橡膠乳液(C1)的製造: 第19頁 本紙張尺度適用中國國家揉準(CNS ) Α4规格(2丨0X297公釐) 、y9 li 既 A7 _B7_ 五、發明説明(π) 在丁二烯糸橡膠乳液(Α2)乾重為100重量份中,以五 秒鐘一邊攪拌、一邊添加,具肥大化作用的含酸基共聚物 乳液(II )乾重為1.5重量份,和無機電解質Na, S〇4 ,連續 搜拌3 0分鐘,就可製得··數量平均粒徑0.38 _的肥大 化橡膠乳液,以下簡稱C1。 (I - 2 )肥大化橡膠乳液(C2)的製造: 在丁二烯糸橡膠乳液(A2)乾重為100重量份中,以五 秒鐘一邊攪拌、一邊添加,具肥大化作用的含酸基共聚物 乳液(I )乾重為1.8重量份,和無機電解質Na- S0« ,連績 ft拌3 0分鐘,就可製得:數量平均粒徑0.45卿的肥大 化橡膠乳液,以下簡稱C2。 U :3 )肥大化橡膠乳液(C3)的製造: 在丁二烯条橡膠乳液(A3)乾重為100重量份中,採取 和(m - 2 )相同的肥大化處理,可得數量平均粒徑0.43鄉 的肥大化橡膠乳液,以下簡稱C3。 《實施例 1》 (一)接枝共聚物的製造: 經濟部中央樣準局貝工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 在以氪置換後的反應器中,加入如附表一所示的丁二 烯糸橡膠乳液(/u)100重量份(乾重)、如附表一所示的鏈 轉移劑第三-十二烷基硫醇(TDM) 0.2重量份,和過氧化氫 異丙苯0.32重量份、甲醛合次硫酸納0.2重量份、油酸鉀 2重量份、水200重量份,添加後將苯乙烯70重量份和丙 烯腈30重量份混合後連續加入,在60Ϊ:反應溫度下進行 第2。頁 dm 本紙張尺度適用中國國家標準(CNS ) M規格(210x297公釐) A7 B7 五、發明说明(丨P) 8.5小時的接枝聚合反應,可得轉化率94%的接枝共聚 物,橡膠的粒徑分佈和數量平均粒徑如附表二所示。 (二)樹脂組成物的製造: 經濟部中央標準局員工消費合作社印裝 ---r------- (請先閱讀背面之注意事項再填寫本頁) 將5 %的硫酸水溶液加入上述接枝共聚物乳液中,並 在90t下攢拌10分鐘後,凝結析出漿液以112C、 4 kg/cni2的水蒸汽汽提6 0分鐘後,再經脱水和8 0 1C的 熱水水洗後,並在80七、120 Torr乾燥1小時後,得 到接枝共聚物粉末;之後再將前述接枝共聚物的苯乙烯一 丙烯猜樹脂(其組成重量比為:丙烯腈/苯乙烯=30/70 ,分子量為12,000 )和相對於100 wt!U的樹脂組成物的2,6 -二-第三丁基-4-甲基酚(O.lwtS;)、三(壬基苯基)亞磷酸 酯(p.lwt%)、乙烯雙硬脂醯胺(2.0wt%)等,和上述接枝共 聚物粉末混合搭配成總橡膠含量19«t 的混合物,以德製 Werner&Pf leiderer ZSK-35 型雙軸押出機在 2 4 0 1C 下 押出,而押出機第一脱氣口(VI)和第二脱氣口(V2)的真空 度分別為150Torr和60Torr,並且在入料口與第一脱氣口 (VI)間和第一與第二脱氣口(V1.V2)之間的注入口,分 別如附表三所載,加入脱揮發助劑正己烷,加入量分別是 相對於100重量份樹脂組成物的2.5重量份和1.8重量份。 《實施例 2〜7》 與實施例1使用相同處理方式,不同者在於使用如附 表二所示的各種不同接枝共聚物或其混合物,上逑各接枝 共聚物的名稱、用量載於附表一第一拥中;其接枝共聚物 凝結漿液的後績處理如附表三,調整不同的汽提、乾燥和 第21頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局員工消费合作社印製 A7 B7_ _ 五、發明説明(^ ) 押出條件得到最終的樹脂組成物。 《實施例 8》 (―)接枝共聚物的製造: 在以氪置換後的反應器中,加入丁二烯糸橡膠乳液(A1 )200重量份(乾重)、雜轉移劑《 _甲基苯乙烯二聚物0.2 重量份、第三丁基過氣化氫0.32重量份、甲醛合次硫酸鈉 0.2重量份、油酸鉀2重量份、水200重量份注入反應器中 ,添加後將苯乙烯70重量份和丙烯腈30重量份混合後連 續加入,在6 0 C下進行8 . 5小時的接枝聚合反應,可 得轉化率9 3 . 6 %的接枝共聚物,而橡膠的數量平均粒 徑為0.14郷,其粒徑分佈為0.1 _以下佔62.4 !(;、0.1〜 0.25/ίΐπ 佔 32.4S;、0,25_以上佔 5.2SC。 (二5樹脂組成物的製造: 將5 %的硫酸水溶液加入以上的接枝共聚物乳液中, 並在9 0 1C下攛拌1 0分鐘後凝結析出漿液,再經脱水和 4 0 t:的水水洗後,得到含水率31.2¾的接枝共聚物粉末 ;之後將苯乙烯-丙烯睛- N -苯基馬來醯亞胺共聚物( 其組成重量比為:丙烯腈/苯乙烯/N —苯基馬來醯亞胺 = 22/ 70/ 8,分子量是108,000)和相對在100 wt%的樹脂 組成物的2,6-二-第三丁基-4-甲基酚(0.1 wtX)、三(壬基 苯基)亞磷酸酯(O.lwU)、乙烯雙硬脂醯胺(2.0 Wt!«)等, 和上述接枝共聚物粉末混合搭配成總橡膠含量19 wU的混 合物,以日製Toshiba TEM-35型的雙軸押出機在24 Ot 下押出,第一與第二脱氣口(V1,V2)的真空度分別是90Torr 笫22頁 本紙張尺度適用中國國家橾车(CNS > Α4規格(210Χ297公釐〉 ίίΐίίΙ';Ι {請先閱讀背面之注意事項再填寫本頁)A7 V. B7 Description of the invention (丨 7) (1-3) Manufacture of butadiene rubber emulsion (A3): For example, the formulation amount of (1-2) will be 20% of the total monomer amount and 20% of oil The aqueous solution of potassium acid and potassium persulfate was reacted in the manner of simultaneous addition. The remaining 80% of the total monomer amount and 80% of the aqueous solution of potassium oleate and potassium persulfate were added in a continuous manner for 5 hours and proceeded at 6 5 Ό 9 After hours, let it cool to end the reaction. The conversion rate of the rubber emulsion prepared after the reaction is more than 85%. After the polymerization is completed, the unreacted butadiene is removed by steam distillation. The solid content in the latex It is 39%, and the average particle size of the rubber in the emulsion is 0.07 / an, hereinafter referred to as A3. (II) Synthesis of acid group-containing copolymer emulsion with hypertrophy effect: its components are as listed below. _iiL Chongpansong--1 ----- (installed-(please read the notes on the back before filling in this page) Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs η-Acrylic Ethyl Acrylic Acid 312 Alkyl mercaptan potassium oleate dioctyl sulfosuccinate sodium hydroperoxide cumene formaldehyde sodium hyposulfite sodium water 85.0 15 0 200 0 Place the aforementioned components in the polymerization device and polymerize at 70 · Ό It can be prepared in four hours: the conversion rate is more than 98%, the pH value is 6.1, the number average particle size is 0.07_latex. U -1) The manufacture of hypertrophic rubber emulsion (C1): Page 19 Applicable to China National Kneading (CNS) Α4 specifications (2 丨 0X297mm), y9 li, both A7 _B7_ V. Description of invention (π) In the dry weight of butadiene rubber emulsion (Α2) is 100 parts by weight, five It can be prepared by stirring and adding in seconds, and the acid-containing copolymer emulsion (II) with a hypertrophy effect has a dry weight of 1.5 parts by weight, and the inorganic electrolytes Na, S〇4 are continuously searched and mixed for 30 minutes. · A hypertrophic rubber emulsion with a number average particle size of 0.38 mm, hereinafter referred to as C1. (I-2) Manufacture of hypertrophic rubber emulsion (C2): In a dry weight of butadiene rubber emulsion (A2) of 100 parts by weight, it is added with stirring for five seconds and contains an acid containing a hypertrophy effect The dry weight of the base copolymer emulsion (I) is 1.8 parts by weight, and it is mixed with the inorganic electrolyte Na-S0 «, continuous performance ft for 30 minutes, and it can be prepared: an enlarged rubber emulsion with a number average particle size of 0.45%, hereinafter referred to as C2 . U: 3) Manufacture of hypertrophic rubber emulsion (C3): When the dry weight of butadiene rubber emulsion (A3) is 100 parts by weight, the same hypertrophy treatment as (m-2) is adopted to obtain an average number of granules The hypertrophic rubber emulsion of diameter 0.43 township, hereinafter referred to as C3. "Example 1" (1) Manufacture of graft copolymer: Printed by the Beigong Consumer Cooperative of the Central Bureau of Samples of the Ministry of Economic Affairs (please read the precautions on the back before filling in this page) In the reactor after replacement with krypton, Add 100 parts by weight (/ u) of butadiene rubber rubber emulsion (/ u) as shown in Schedule 1 and dry weight of chain transfer agent third-dodecyl mercaptan (TDM) 0.2 as shown in Schedule 1 Parts, and 0.32 parts by weight of cumene hydroperoxide, 0.2 parts by weight of sodium formaldehyde sulfoxylate, 2 parts by weight of potassium oleate, 200 parts by weight of water, after adding 70 parts by weight of styrene and 30 parts by weight of acrylonitrile The continuous addition was performed at 60 Ϊ: reaction temperature for the second. Page dm This paper scale is applicable to the Chinese National Standard (CNS) M specifications (210x297 mm) A7 B7 5. Description of the invention (丨 P) After 8.5 hours of graft polymerization, a graft copolymer of 94% conversion rate can be obtained, rubber The particle size distribution and number average particle size are shown in Table 2. (2) Manufacture of resin composition: Printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs --- r ------- (Please read the precautions on the back before filling this page) Add 5% sulfuric acid aqueous solution After the above graft copolymer emulsion was stored and stirred at 90t for 10 minutes, the coagulated precipitate slurry was stripped with 112C and 4 kg / cni2 steam for 60 minutes, then dehydrated and washed with 80 1C hot water After drying at 80 ℃ and 120 Torr for 1 hour, the graft copolymer powder was obtained; then the styrene-propylene resin of the aforementioned graft copolymer (the composition weight ratio is: acrylonitrile / styrene = 30 / 70, with a molecular weight of 12,000) and 2,6-di-tert-butyl-4-methylphenol (0.1 lwtS;), tris (nonylphenyl) phosphite with respect to the resin composition of 100 wt! U Ester (p.lwt%), ethylene bis-stearamide (2.0wt%), etc., mixed with the above-mentioned graft copolymer powder to form a mixture with a total rubber content of 19 «t, with German Werner & Pf leiderer ZSK-35 Type dual-axis extruder extruded at 2 4 0 1C, and the vacuum degree of the first degassing port (VI) and the second degassing port (V2) of the extruder were 150 Torr 60Torr, and the injection ports between the inlet and the first degassing port (VI) and between the first and second degassing ports (V1.V2), as shown in Table 3, add the devolatile aid n-hexane The amount added is 2.5 parts by weight and 1.8 parts by weight with respect to 100 parts by weight of the resin composition, respectively. "Examples 2 to 7" The same treatment method is used as in Example 1, except that various graft copolymers or mixtures thereof as shown in Table 2 are used. The name and amount of each graft copolymer are listed in Attached Table 1 is the first support; the subsequent performance of the graft copolymer coagulation slurry is as shown in Attached Table 3, adjusting different stripping, drying and page 21. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 Cli) A7 B7_ _ printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention (^) The final resin composition was obtained under the conditions of extruding. "Example 8" (―) Production of graft copolymer: In the reactor after replacement with krypton, 200 parts by weight (dry weight) of the butadiene rubber emulsion (A1) and the hetero transfer agent "_methyl 0.2 parts by weight of styrene dimer, 0.32 parts by weight of tertiary butyl hydrogen peroxide, 0.2 parts by weight of sodium formaldehyde sulfoxylate, 2 parts by weight of potassium oleate, and 200 parts by weight of water were injected into the reactor. 70 parts by weight of ethylene and 30 parts by weight of acrylonitrile are mixed and continuously added, and the graft polymerization reaction is carried out at 60 C for 8.5 hours to obtain a graft copolymer with a conversion rate of 93.6%, and the amount of rubber The average particle size is 0.14 mm, and its particle size distribution is 0.1 _ or less, accounting for 62.4! (;, 0.1 ~ 0.25 / ίπ, accounting for 32.4S ;, 0,25_ or more, accounting for 5.2SC. (Two 5 resin composition manufacturing: will 5% sulfuric acid aqueous solution was added to the above graft copolymer emulsion, and stirred at 90 ° C for 10 minutes to coagulate to precipitate a slurry, which was then dehydrated and washed with water at 40 ° C to obtain a water content of 31.2¾ Graft copolymer powder; then the styrene-acrylonitrile-N-phenylmaleimide copolymer (the composition weight ratio is : Acrylonitrile / styrene / N-phenylmaleimide = 22/70/8, the molecular weight is 108,000) and 2,6-di-tributyl-4 relative to the resin composition at 100 wt% -Methylphenol (0.1 wtX), tris (nonylphenyl) phosphite (O.lwU), ethylene bis-stearamide (2.0 Wt! «), Etc., mixed with the above graft copolymer powder to form a total The mixture with a rubber content of 19 wU was extruded at 24 Ot using a Japanese-made Toshiba TEM-35 type twin-screw extruder. The vacuum degrees of the first and second degassing ports (V1, V2) were 90 Torr. Applicable to China National Pickup Vehicle (CNS > Α4 specification (210Χ297mm> ίίΙίίΙ '; Ι {Please read the notes on the back before filling this page)
J ilcml :^^二.··- 經濟部中央標準局員工消費合作杜印製 A7 —__B7_ i、發明説明(Ν) 和 20Torr。 《實施例 9》 (―)接枝共聚物的製造: 在氮存在下,加入丁二烯条橡膠乳液(A1) 200重量份( 乾重)、鍵轉移劑TDM 0.2重量份、第三丁基過氣化氫 0.32重量份、甲醛合次硫酸納0.2重量份、油酸鉀2重量份 、水200重量份,添加後將苯乙烯70重量份和丙烯睛30重 量份混合後連績加入,在4 Ο Ό反應溫度下進行8 . 5小 時的接枝聚合反應,可得轉化率9 4 . 2 %的接枝共聚物 ,橡願粒子的數量平均粒徑為0.14 /m,其粒徑分佈為0.1 wn以下佔62.3 、0.1〜0.25卿佔32.4%、0.25_以上佔 5.3¾ 〇 (二)樹脂組成物的製造: 將5 %的硫酸水溶液加入以上的接枝共聚物乳液中, 並在9 Ο υ下攪拌1 0分鐘後凝結析出漿液以1 1 2 "C、 4 kg/cm8的水蒸汽汽提9 0分鐘後,再經脱水和8 0 t的 水水洗後,得到含水率29.8¾的接枝共聚物粉末;之後將 苯乙烯一丙烯腈樹脂(其組成重量比為:丙烯請/苯乙烯 = 30/ 70,分子量是120,000)和相對在lOOwtS:的樹脂組 成物的2,6-二-第三丁基-4-甲基酚(0.1 wt5H)、三(壬基 苯基)亞磷酸酯(0.1 wU)、乙烯雙硬脂醛胺(2.0wt!U)等, 和上述接枝共聚物粉末混合搭配成總橡膠含量19 v»U的混 合物,以日製Toshiba TEM-35型的雙軸押出機在2 4 0 ¾ 下押出,第一與第二脱氣口(V1,V2)的真空度分別為150 第23頁 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐〉 _----:------^ ^-- (請先閲讀背面之注意事項再填寫本頁) 訂J ilcml: ^^ 二. ·-The Ministry of Economic Affairs Central Standards Bureau employee consumption cooperation du printing A7 —__ B7_ i, invention description (Ν) and 20Torr. "Example 9" (―) Production of graft copolymer: In the presence of nitrogen, 200 parts by weight (dry weight) of butadiene strip rubber emulsion (A1), 0.2 parts by weight of bond transfer agent TDM, and third butyl are added 0.32 parts by weight of hydrogen peroxide, 0.2 parts by weight of sodium formaldehyde sulfoxylate, 2 parts by weight of potassium oleate, and 200 parts by weight of water. After addition, 70 parts by weight of styrene and 30 parts by weight of acrylonitrile are mixed and added successively 4 Ο Ό reaction temperature for 8.5 hours of graft polymerization, the conversion rate of 94.2% of the graft copolymer can be obtained, the number average particle size of the rubber particles is 0.14 / m, and the particle size distribution is 62.3 below 0.1 wn, 32.4% from 0.1 to 0.25%, and 5.3¾ from 0.25 to above. (2) Manufacture of resin composition: Add 5% sulfuric acid aqueous solution to the above graft copolymer emulsion, and at 9 Ο After stirring for 10 minutes, the coagulated precipitated slurry was stripped with 1 1 2 " C, 4 kg / cm8 of steam for 90 minutes, then dehydrated and washed with 80 t of water to obtain a water content of 29.8¾ Graft copolymer powder; then styrene-acrylonitrile resin (its composition weight ratio: propylene please / styrene = 30 / 70, molecular weight is 120,000) and 2,6-di-tert-butyl-4-methylphenol (0.1 wt5H), tris (nonylphenyl) phosphite (0.1 wU) relative to the resin composition at 100 wtS: ), Ethylene bis-stearaldamine (2.0wt! U), etc., mixed with the above graft copolymer powder to form a mixture with a total rubber content of 19 v »U, using a Japanese-made Toshiba TEM-35 type biaxial extruder. 2 4 0 ¾ Press down, the vacuum degree of the first and second degassing ports (V1, V2) are 150 respectively. Page 23 This paper standard is applicable to the Chinese National Standard (CNS) A4 specification (210X297mm> _---- : ------ ^ ^-(Please read the notes on the back before filling out this page)
經濟部中央橾準局員工.消費合作社印製 A7 、______B7 _ 五、發明説明(心)Employee of the Central Bureau of the Ministry of Economic Affairs. Printed by the consumer cooperative A7, ______B7 _ V. Description of invention (heart)
Torr和60 Torr,並且在入料口、VI和V2 ‘(兩個脱氣口)之 間的注入口,分別壓入添加量相對於樹脂組成物100重量 份的正-己烷2.5重量份和1.8重量份。 《實施例 10》 (―)接枝共聚物的裂造: 在氮存在下,加入丁二烯条橡膠乳液(A 1)300重量份( 乾重)、鍵轉移劑α —甲基苯乙烯二聚物0.2重量份、過氣 化氫異丙苯0.32重量份、甲醛合次硫酸鈉0.2重量份、 油酸鉀2重童份、水200重量份,添加後將苯乙烯60重量 份、α -甲基苯乙烯10重量份、甲基丙烯酸甲酯2重量份和 丙烯精28重量份混合後連绩加入,在6 Ot:下進行8 . 5 小時_的接枝聚合反應,可得轉化率9 3 . 6 %的接枝共 聚物,橡膠粒子的數量平均粒徑為0.14wm ,其粒徑分佈為 0.1卿以下佔(32.0¾、0.1〜0.25卿佔33.61 0.25/απ以上佔 4. « 〇 (二)樹脂組成物的製造: 將5 %的硫酸水溶液加入以上的接枝共聚物乳液中, 並在90°C下攪拌10分鐘後凝結析出漿液以112Ό、4kg/cma 的水蒸汽汽提60分鐘後,再經脱水和8 0 υ的熱水水洗後 ,得到含水率29.2¾的接枝共聚物粉末;將苯乙烯一 α — 甲基苯乙烯一丙烯睛一甲基丙烯酸甲酯樹脂(其組成重量 比為:丙烯腈/苯乙烯/α —甲基苯乙烯/甲基丙烯酸甲 酯= 28/ 50/ 18/ 4,分子量是132,000)和相對於1〇〇 wtS; 樹脂組成物的2,6-二-第三丁基-4-甲基酚(0.1 、 第24頁 本紙張尺度逋用中國國家標準(CNS ) A4说格(210X297公釐) — : (請先閱讀背面之注意事項再填寫本頁) 裝· -*Torr and 60 Torr, and at the injection port between the feed port, VI and V2 '(two degassing ports), press in the addition amount of 2.5 parts by weight and 1.8 parts of n-hexane relative to 100 parts by weight of the resin composition Parts by weight. "Example 10" (―) Cracking of the graft copolymer: In the presence of nitrogen, 300 parts by weight (dry weight) of butadiene rubber emulsion (A 1) was added, and the bond transfer agent α-methylstyrene di 0.2 parts by weight of polymer, 0.32 parts by weight of cumene hydroperoxide, 0.2 parts by weight of sodium formaldehyde sulfoxylate, 2 parts by weight of potassium oleate, and 200 parts by weight of water. After addition, 60 parts by weight of styrene, α- 10 parts by weight of methyl styrene, 2 parts by weight of methyl methacrylate and 28 parts by weight of acrylic acid were mixed and added successively, and the graft polymerization reaction was carried out for 8 hours at 6 Ot: to obtain a conversion rate of 9 3.6% graft copolymer, the number average particle size of rubber particles is 0.14wm, and its particle size distribution is less than 0.1% (32.0¾, 0.1 ~ 0.25% accounted for 33.61 0.25 / απ or more accounted for 4. «〇 ( 2. Production of resin composition: Add 5% sulfuric acid aqueous solution to the above graft copolymer emulsion, and stir at 90 ° C for 10 minutes. After coagulation, the slurry is precipitated and stripped with steam of 112Ό, 4kg / cma for 60 minutes After dehydration and washing with hot water at 80 °, the graft copolymer powder with a water content of 29.2¾ is obtained; Ene-α — methylstyrene-acrylonitrile-methyl methacrylate resin (the composition weight ratio is: acrylonitrile / styrene / α —methylstyrene / methyl methacrylate = 28/50/18 / 4. The molecular weight is 132,000) and relative to 100wtS; the resin composition of 2,6-di-tert-butyl-4-methylphenol (0.1, p. 24) The paper standard uses the Chinese National Standard (CNS ) A4 said grid (210X297mm) —: (Please read the precautions on the back before filling in this page)
J A7 _____B7_ 五、發明説明(Μ ) 三(壬基苯基)亞磷酸酯(〇. 1 wtx)、乙烯雙硬脂醯胺(2. 〇 wU)等,和上述接枝共聚物粉末混合搭配成橡膠含置19 »^%的混合物,以日製T〇s-hibaTEM-35型的雙軸押出機在 24 01C下押出,第一與第二脱氣口(vi, V2)的真空度分 別是 120 Torr和 40 Torr 。 《比較例 1〜4》 和賁施例1使用相同的處理方法,不同在於使用如附 表二所示的各種不同接枝共聚物或其混合物,其接枝共聚 物凝結漿液的後續處理如附表三而調整不同的汽提、乾燥 和押出條件得到最終的樹脂組成物。 前述各實施例和比較例所得的樹脂組成物作成試驗Η ,且用以測試落球衝擊強度、表面光澤度和抗張強度與殘 留單體、臭味等物理性質,結果如附表四,測試方法如下 —.落球衝擊強度: 以射出成型機射出半徑5 0 mm、厚度3 μ的圓形試驗 板,在的溫度下,以5公斤的鋼珠撞擊試驗板中央 ,求出破壞試驗板的最大力量,單位是k g / c m。 二. 表面的光澤: 以射出成型機分別在2 8 0 υ成型溫度下,射出50mm (寛)X 90mm (長)X 3 mm (厚)的板狀成型物;成型平板用光 澤計以6 0 °入射角測定五組成型板的平均數值,單位是 三. 抗張強度: 第25頁 本紙張尺度適用中國國家標準(CNS > Α4规格(2丨0><297公釐) ---------¾.- :i (請先閱讀背面之注意事項再填寫本頁) --•-φJ A7 _____B7_ V. Description of the invention (Μ) Tris (nonylphenyl) phosphite (0.1 wtx), ethylene bis-stearamide (2.0 wU), etc., mixed with the above graft copolymer powder The formed rubber contains a mixture of 19 »^%, which is extruded at 24 01C with a Japanese-made Tos-hibaTEM-35 type dual-axis extruder. The vacuum degree of the first and second degassing ports (vi, V2) are respectively 120 Torr and 40 Torr. "Comparative Examples 1 to 4" and Ben Shi Example 1 use the same treatment method, the difference is that various graft copolymers or their mixtures as shown in Table 2 are used, and the subsequent treatment of the graft copolymer coagulation slurry is as follows Table 3 adjusts different stripping, drying and extruding conditions to obtain the final resin composition. The resin compositions obtained in the foregoing examples and comparative examples were used as test Η and used to test the physical properties of falling ball impact strength, surface gloss and tensile strength and residual monomers, odor, etc. The results are shown in Table IV. Test methods The impact strength of the falling ball is as follows: A round test plate with a radius of 50 mm and a thickness of 3 μ is injected with an injection molding machine. At a temperature, a 5 kg steel ball hits the center of the test plate to determine the maximum force to break the test plate. The unit is kg / cm. 2. Surface gloss: Injection molding machine is used to inject 50mm (寛) X 90mm (length) X 3 mm (thickness) plate-shaped moldings at 2 8 0 υ molding temperature; ° Measure the average value of the five-component profile with the incident angle, the unit is 3. Tensile strength: Page 25 This paper scale is applicable to the Chinese National Standard (CNS > Α4 specification (2 丨 0 > < 297mm) --- ------ ¾.-: i (Please read the precautions on the back before filling this page)-• -φ
線A • 經濟部中央標準局員工消費合作社印裝Line A • Printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs
經濟部中央標準局員工消費合作社印褽 A7 B7 五、發明説明(叫) 依ASTM D-638法測試,其單位為:kg/cm2。 四:苯乙烯糸單體和4-乙烯基環己烯的殘留量: 本發明所提的苯乙烯条單體和4-乙烯基環己烯成份, 是將樹脂組成物溶在二甲基甲酵胺(Dimethyl formamide ,簡稱DMF)中,而樹脂組成物溶液再使用Hewl-ettpa-cka「d公司编號5890A的氣相層析儀附有離子火燄測試裝 置作分析。 五.成形品臭味測試: 依實驗製得的樹脂組成物是經押出切粒後製得球狀膠 粒,取150g膠粒置在密封玻璃罐中待冷卻後,由十名嗅覺 靈敏者打開玻璃罐測試其臭味程度,並依認定有臭味的人 數多_寡來決定其等级,並以下列符號標示的。 認定有臭味的人數 標 示 2人以下 ◎ 2 - 4 人 Ο 4 — 8 人 △Printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs A7 B7 V. Description of Invention (called) Tested according to ASTM D-638 method, its unit is kg / cm2. Four: Residues of styrene monomer and 4-vinylcyclohexene: The styrene strip monomer and 4-vinylcyclohexene components mentioned in the present invention are the resin composition dissolved in dimethyl methyl Dimethyl formamide (DMF), and the resin composition solution is then analyzed by Hewl-ettpa-cka "d company No. 5890A gas chromatograph with an ion flame test device. V. Molded product odor Test: The resin composition obtained according to the experiment is obtained by extruding and cutting the pellets to obtain spherical rubber pellets. 150g of the rubber pellets are placed in a sealed glass jar to be cooled. Ten sensuous people open the glass jar to test its odor The degree is determined according to the number of people who are identified as having odors and marked with the following symbols. The number of persons who are identified as having odors is indicated below 2 people ◎ 2-4 people Ο 4-8 people △
8人以上 X 《結 論》 由附表四的結果顯示可知,本發明的經橡膠改質苯乙 烯糸樹脂組成物,經由調控殘留的苯乙烯糸單體在1500 ppm以下,殘留的4-乙烯基環己烯在150 ppm以下,並調 整適當的橡膠粒子的平均粒徑和粒徑分佈可得具有優異的 高落球衝擊強度、高抗張強度,同時具有良好光澤度,更 可在成形時大幅的降低成形臭味,藉此獲得無臭味性質的 第26頁 本紙張尺度適用中國國家橾準(CNS ) Α4規格(210Χ297公釐) I---Μ-----{裝-- (請先閲讀背面之注意事項再填寫本頁) ,ιτ ,ΛMore than 8 people X "Conclusion" From the results in Table 4, it can be seen that the rubber-modified styrene resin composition of the present invention has a residual styrene resin monomer content of 1500 ppm or less, and residual 4-vinyl groups. Cyclohexene is below 150 ppm, and adjusting the average particle size and particle size distribution of appropriate rubber particles can have excellent high falling ball impact strength and high tensile strength, and at the same time have good gloss, which can be greatly increased during molding To reduce the forming odor, and obtain the odor-free property. The standard of the paper on page 26 is applicable to China National Standard (CNS) Α4 specification (210Χ297mm) I --- Μ ----- {装-(please Read the precautions on the back before filling this page), ιτ, Λ
A7 B7 五、發明説明(a) 成型品;其組成物不僅新穎,更具有產業上的利用價值, 爰依法提出發明專利的申請。 惟以上所述僅為本發明的較佳可行實施例,舉凡熟悉 此項技藝人仕,其依本發明精神範畴所做的修飾或變更, 均理應包含在本案申請專利範圍内。 ---r-----(裝 II (請先閱讀背面之注意事項再填寫本頁)A7 B7 V. Description of the invention (a) The molded product; its composition is not only novel, but also has industrial use value, and an application for an invention patent is filed according to law. However, the above is only a preferred and feasible embodiment of the present invention. Anyone who is familiar with this art and who makes modifications or changes in accordance with the spirit of the present invention should be included in the scope of the patent application in this case. --- r ----- (install II (please read the notes on the back before filling in this page)
、1T 經濟部中央標準局員工消費合作社印製 __ 第27頁 本紙張尺度適用巾國國家榡芈(CNS )从输(公董), 1T Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economics __ p. 27 This paper standard applies to the national government (CNS) from the country (public director)
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TW84103702A TW297826B (en) | 1995-04-15 | 1995-04-15 | Polystyrene resin composition modified by rubber |
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TW84103702A TW297826B (en) | 1995-04-15 | 1995-04-15 | Polystyrene resin composition modified by rubber |
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1995
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