215078 A6 B6 五、發明説明（） 發明背景215078 A6 B6 V. Description of the invention () Background of the invention
本發明係關於一種玻璃熔接品製造方法，其懔可産生 不冏光澤、色彩、條紋等特殊效果者U 按一般玻璃其僅能將色彩、圖形繪烘於其表面，但此 種製法所産生之效果不彰，缺乏生動，且其圖形一刮即脱 落，而大大損及其美觀及吸引力。 發明目的 有鑑於此，本案發明人以其從事有關之行業，及木身 所具備之專業素養和技術理念，詳加開發研究，終使本發 明得以誕生，其首要之目的，乃在於提供一種玻璘熔接品 製造方法，其恪可産生不同光澤、色彩、條紋等殊效果者 Ο 技術内容 為進一步掲露本發明之製做方法、特徵、目的，Η附 以圖示說明於後： 第一圖傜本發明玻璃熔接品製造方法方塊流程圖 第二圖偽本發明玻璃熔接品製造方法其加溫、冷卻溫度時 間表〇 請參閲第一圖本發明玻璃熔接品製造方法方塊流程圆 ，其像以玻璃為主體，酋先未測試前先選揮理想顔色及效 果佳之玻璃材料，而其顔色及效果佳之玻璃材料有如下列 幾種： A、彩色玻璃Η (厚度約：3 m m)，其有底下諸多不同之效 果〇 {請先聞讀背面之注意事項再填寫本页) .裝. .訂· •線· 經濟部中央標準局印製 甲 4 (210X297 公嬗） 一 2 - A6 B6 215078 五、發明説明（） 1 Λ 透 明 -' * 晶 螢 剔 透 2 、 半 透 明 … … 有 色 彩 3 、 不 透 明 … ,,- 色 彩 鑛 4 紫 菜 色 * ^ * --. 透 明 乾 葉 、 紅 花 〇 5 \ 金 趙 色 … 閃 金 光 6 ·» 〇 金 色 "·- 閃 亮 如 trf- m 7 、 毛 面 -' * 表 ifn 呈 m 8 、 螢 光 ' * 1 - * 半 透 明 * 9 Λ 彩 色 樹 枝 . … 透 明 色 紬 條 、 如 樹 枝 般 1 0 琥 珀 玻 璃 ' -- * 琥 珀 成 自 然 的 明 m 化 B 、 彩 色 玻 璃 薄 片 ( 厚 度 約 可 隨 .-aftc. 雕 琢 成 理 想 圖 樣 C ·ν 彩 色 玻 璃 棒 ， .其 偽 以 小 後 拉 成 Π 徑 約 僅 0 * 5 兩 塊 ( 或 多 塊 ) 玻 璃 同 m 棒 〇 當 選 擇 理 想 顔 色 及 效 果 驟 膨 脹 偽 數 之 測 試 ( 即 玻 璃 是 否 能 與 其 他 玻 璃 柑 熔 ， 而 m 擇 > 為 應 力 測 試 9 另 —. {請先聞讀背面之注意事項再琪寫本页) .装· •訂* •線. 經濟部中央標準局印裝 ,有色彩之美。 · ，且隱約透光。 紛，光彩耀目〇 淨的玻璃中，鑲嵌箸樹枝、綠 的黑線，光條交錯，炯炯亮麗 金〇 狀〇 表面浮箸七彩，非常神秘。 玻璃中，鑌嵌不規則排列的彩 自然有趣ο 色彩在半透明玻璃上漾開，形 〇 1 mm),其厚度小、易切割， ，與3 m m的玻璃同熔。 塊玻璃經以瓦断槍加熱，軟化 m m〜ΐ * FS m m之長條，興色的 燒，便可製作出彩色柑間的玻 佳之玻璃後，便可開始第一步 的測試如圖一所示），以確定 其測試方法又有兩種方式可供 為棒狀测試，其中應力測試法 甲 4 (210X297 公沒) -3- A6 B6 經濟部中央標準局印製 五、發明説明（） 係將透明玻璃切成長條做底，並將測試之玻璃切成1./ 2 〃 X 1 / 2 〃之方塊置於上，放入高溫爐内，以攝氐8 Ο 0至8 5 0度加溫至表面熔成扁平狀，然後將之放在應力 測器上，在測光的照射下，若方塊外緣之光圈愈明顯，則 表示其應力愈大，即其膨眼偽數也愈大，如此便愈不能與 透明玻璃或其他玻璃熔合，若勉強熔合，則待其加溫冷卻 後，立即破裂；反之若光圈極不明顯，則表示其應力小， 可與其他玻璃相熔。 另一棒狀測試法，其不僅可測出兩種不同顔色玻璃 的可熔度，且亦可看出兩種玻璃縮率的差異性。其測試方 法係將兩個異色玻璃各裁成一吋寬十二吋長的塊狀，相费 放入高溫爐中，以-般熔合的溫度及加溫時間，燒至兩塊 玻璃完全相溶，待冷卻後，若玻璃長條呈平直狀，則表示 兩個顔色之玻璃可相熔；反之若玻璃呈彎曲狀且大於3 / 3 2 〃之彎曲程度上限時，則不能柑熔〇 當玻璃經測試確定可相熔後，便可進行第二步驟，即 切割、設計、排列等加工處理，其中先使用馬克筆繪圖於 玻璃上，再以硪鎢綱切割刀、切割台切割玻璃，丨ΐ問切割 時以切割油潤滑，以防玻璃無法剝離.切剖後再以玻璃甜 將玻璃剝開，並用鐵鋏夾持切割後過小之玻璃至欲置放之 位置，覆以金筆塗於待燒之玻璃上，待其燒後，則塗過金 筆之玻璃部分呈金色之特殊效果。 此時為便利於第三驟之進行，則需下列之輔助品： 1、耐火板…用來放置欲燒之玻璃作品之石商:板，其可耐 (請先閲讀背面之注意本項再填寫本頁) •装· .打· •綠. 甲 4(210X 297 公簷） -Λ'- A6 B6 、發明説明（） 高溫。 _ 2、 鐵架…欲燒兩層耐火板時，以此鐵架隔開。 3、 隔離劑…用來隔離耐火板與玻璃，及防止加熱後玻璃 黏著於耐火板上；其使用方式係橫向、縱向塗於耐火 板上數次。 4、 売面劑…卽所謂* spread A 〃。待燒之玻璃塗上此 劑後，待燒後其表面呈光滑狀，若燒前玻璃不情沾上 灰塵，亦可以此劑予以補救。 5、 耐火手赛…蕪爐内溫度尚高（約榀氏ί 5 0度）欲取 出玻璃時，可以此手套取出，而避免？f傷。 6、 耐火眼鏡…燒的過程中，欲從窺視孔中窺看爐内情形 時，則需戴此耐火眼鏡，以免高熱傷到眼睛。 7、 手電简…燒時欲看淸楚爐内情形時可以手雷筒做為照 明設備。 8、 溫度自動控制器…自動控制溫度之升降。 9、 時間自動控制器…自動控制加溫時間之裝置。 Μ上之輔肋品輔肋，則經切割、設計、排列加工後之 玻璃即可送入高溫爐内做第三步驟之處理，即起初加溫、 快速加溫、急刻降溫、退火冷卻、冷卻至室溫，五個過程 之處理（諸參閲圖二所示）其加溫、冷卻過程如下： 一、 起初加溫 即未熔之玻璃，從室溫加熱至玻璃開始變形時之遇程 ;其以每分鐘1 ο υ之加溫速率加熱至5 ο 〇它。 二、 快速加溫 甲 4 (210X 297 公沒) (請先聞讀背面之注竞事項再填寫本頁) ^_____________ 經濟部中央橾準局印裝 -5 一 215078 A6 B6 五、發明説明（) 即從起初加溫之最高溫度，燒至玻璃呈理想形.狀之溫 度變化過程，此階段需儘速完成，以避免浮渣於玻璃表而 形成，此時玻璃開始熔合；其以每分鐘1 5 t：的加溫速率 加熱至9 5 0 C。 三、 急劇降溫 即將熔好之玻璃，從快速加溫之最高溫，冷卻至最適 於退火的溫度，且降溫速度要快，否則浮渣即會在此時形 成。為求快速降溫，每隔5〜1 0分鐘打開爐門約8秒鐘 ，以求儘速散熱，當溫度降至攝氏5 5 0它時，便可開始 下一程序。 四、 退火冷卻 此階段的玻璃漸漸變硬，但不至於像固體一般，此時 降溫速度需放慢，以避免於玻璃内形成壓力；其以每分鐘 0 . 5 t：的降溫速率降至4 5 ◦ t； 五、 冷卻至室溫 使玻璃自然降溫至室溫，一般皆以約一夜時間，便可 使其完全冷卻。 由以上之加溫冷卻五個過程後，便完成本發明玻璃熔 接品之製作方法，而可製作出瓦環、胸針、墜子、裝飾盤 等玻璃熔接品，其製品可産生不冏光澤、色彩、條紋等特 殊效果。 {請先聞讀背面之注意事項再蜞商本页) ·«-- •訂. •線· 經濟部中央橾準局印裝 出未 ， 提從利 法中專 方料准 作資獲 製關當 之相理 品外 ， 接國疑 熔及置 璃上庸 玻面無 對市是 針於更 係其性 明 ，用 發法實 本方， ，作者 述製同 所之雷 h新有 綜創過 種現 一 發 甲 4 (210X297 公沒) 215078 A6 B6 五、發明説明（） 祈請貴審查委員能詳予憤審，並舉日准予專利，不勝感 ,應 圍 ， 範改 之修 作之 創見 本易 制而 限顯 非作 而所 〇 ，神内 明精之 説之晴 便作範 方創分 在本部 皆憑利 例者專 實術求 上技請 以項作 又此創 0 嫻本 禱熟鼷 ...................................{..............裝..............................訂.........{................線 {請先聞讀背面之注意事項再填寫本頁) 經濟部中央標準局印裝 甲 4(210X297公沒） 一 7—The present invention relates to a method for manufacturing glass fusion products, which can produce special effects such as gloss, color, and stripes. According to general glass, it can only paint colors and graphics on its surface, but this method produces The effect is not obvious, lack of vividness, and its graphics fall off as soon as it is scratched, which greatly damages its beauty and attractiveness. In view of this, the inventor of this case engaged in relevant industries, and the professional qualities and technical concepts possessed by the wooden body, detailed development and research, and finally the invention was born. Its primary purpose is to provide a glass The method of manufacturing the welded product can produce special effects such as different gloss, color, and stripes. The technical content is to further reveal the manufacturing method, features, and purposes of the present invention. The block flow chart of the manufacturing method of the glass fusion product of the present invention is shown in the second figure. The heating and cooling temperature schedule of the manufacturing method of the glass fusion product of the present invention. Please refer to the first figure. With glass as the main body, the chief chooses the glass material with the ideal color and good effect before testing, and the glass material with good color and effect is as follows: A. Colored glass Η (thickness: about 3 mm), which has a bottom Many different effects 〇 (please read the precautions on the back before filling in this page). Installed. Ordered • Line • Printed by the Central Bureau of Standards of the Ministry of Economic Affairs 4 (210X297 Public transmutation) I 2-A6 B6 215078 V. Description of invention () 1 Λ transparent- '* crystal fluorescent clear 2, translucent ... with color 3, opaque ... ,,-color mine 4 seaweed * ^ *-. Transparent dried leaves, safflower 〇5 \ Gold Zhao color… Glittering gold 6 · »〇Gold " ·-Shiny as trf- m 7, matte side- '* table ifn showed m 8, fluorescent' * 1-* half Transparent * 9 Λ colored branches.… Transparent colored strips, like branches 1 0 Amber glass'-* Amber becomes natural light B, colored glass flakes (thickness can vary with .-aftc. Carved into an ideal pattern C Ν colored glass rod, its pseudo-pulled into a small diameter of only 0 * 5 two (or more) glass with m rods. When choosing the ideal color and the effect of sudden expansion pseudo-number test (ie whether the glass can Melt with other glass citrus, and m select > for stress test 9 another-. {Please read the note on the back first Matters then Qi wrote on this page). * • Custom installation · • line. Ministry of Economic Affairs Bureau of Standards printing equipment, there is the beauty of color. ·, And faintly transparent. Colorful and dazzling. In the clear glass, inlaid with twigs of branches, green black lines, staggered light strips, bright and shiny gold. 〇The surface is colorful, and it is very mysterious. In the glass, the irregularly arranged colors are embedded in natural and interesting colors. The colors spread on the translucent glass, and the shape is 〇 1 mm). Its thickness is small and easy to cut. It is melted with 3 mm glass. After the glass block is heated with a broken gun, it softens the strips of mm ~ 1 * FS mm, and the color is burned, and then the glass of glass between the colored oranges can be made. The first step of the test can be started as shown in Figure 1. In order to determine the test method, there are two other methods for the rod test, including stress test method 4 (210X297 public) -3- A6 B6 Printed by the Central Bureau of Standards of the Ministry of Economy V. Description of invention () Cut the transparent glass into long strips as a base, and cut the test glass into 1. / 2 〃 X 1/2 〃 squares and put them in a high-temperature furnace to take a photo 8 Ο 0 to 8 5 0 degrees Heat the surface until it melts into a flat shape, and then place it on the stress detector. Under the illumination of the light meter, if the aperture of the outer edge of the square is more obvious, it means that the stress is greater, that is, the pseudo-number of the bulging eye is also greater. In this way, it will not be able to fuse with transparent glass or other glass. If it is barely fused, it will be broken immediately after heating and cooling; otherwise, if the aperture is not obvious, it means that its stress is small and it can be melted with other glass. Another rod-shaped test method can not only measure the fusibility of two glasses of different colors, but also see the difference in shrinkage of the two glasses. The test method is to cut the two different-colored glasses into one-inch-wide and twelve-inch-long blocks, and put them in a high-temperature furnace at the same fusion temperature and heating time, until the two glasses are completely dissolved. After cooling, if the glass strip is straight, it means that the two colors of glass can be melted; on the contrary, if the glass is curved and greater than the upper limit of the bending degree of 3/3 2 〃, it cannot be melted. When the glass After testing to determine that it can be melted, the second step can be carried out, namely cutting, designing, arranging and other processing. Among them, use a marker to draw on the glass, and then cut the glass with a tungsten cutting knife and cutting table. Q When cutting, lubricate with cutting oil to prevent the glass from peeling off. After cutting, peel the glass with glass sweet, and hold the glass that is too small after cutting to the position you want to place with a metal clip, and coat it with a gold pen. On the burnt glass, after it is burnt, the part of the glass coated with the gold pen has a golden special effect. At this time, in order to facilitate the third step, the following auxiliary products are required: 1. Fireproof board ... stone dealer used to place the glass work to be burned: the board, which is durable (please read the note on the back before reading this item (Fill in this page) • Install · · Play ·· Green. A4 (210X 297 common eaves) -Λ'- A6 B6 、 Invention description () High temperature. _ 2. Iron frame ... When you want to burn two layers of refractory board, use this iron frame to separate. 3. Release agent ... It is used to isolate the refractory plate and glass, and to prevent the glass from adhering to the refractory plate after heating; its usage is to apply it to the refractory plate several times in the horizontal and vertical directions. 4. Dough noodles ... so-called * spread A 〃. After the glass to be burned is coated with this agent, the surface of the glass to be burned is smooth. If the glass is reluctant to get dust before burning, this agent can also be used to remedy. 5. Refractory hand game ... The temperature in the furnace is still high (about 50 degrees Celsius) When you want to take out the glass, you can take out this glove and avoid it? f hurt. 6. Refractory glasses ... When burning, if you want to peep through the peephole to see the inside of the furnace, you need to wear these refractory glasses to avoid high heat injury to the eyes. 7. Simple flashlight ... When burning, if you want to see the situation inside the furnace, you can use the torch as a lighting device. 8. Automatic temperature controller ... Automatically control the temperature rise and fall. 9. Automatic time controller ... a device that automatically controls the heating time. The auxiliary ribs on Μ, the auxiliary ribs, after cutting, designing, arranging and processing, the glass can be sent to the high temperature furnace for the third step of treatment, that is, initial heating, rapid heating, rapid cooling, annealing cooling, After cooling to room temperature, the five processes (see Figure 2) are as follows: 1. The process of heating and cooling the unmelted glass at first, from room temperature to the time when the glass begins to deform ; It is heated to 5 o at a heating rate of 1 o v per minute. 2. Quick Warming 4 (210X 297 public) (Please read the notes on the back and then fill out this page) ^ _____________ Printed by the Central Bureau of Economic Affairs of the Ministry of Economy-5 215078 A6 B6 V. Description of invention That is, from the highest temperature of the initial heating, the temperature change process of burning to the ideal shape of the glass. This stage needs to be completed as soon as possible to avoid the formation of scum on the glass surface. At this time, the glass begins to fuse; it takes 1 minute per minute. 5 t: heating rate to 9 5 0 C. 3. Rapid cooling The glass to be melted is cooled from the highest temperature of rapid heating to the temperature most suitable for annealing, and the cooling rate should be fast, otherwise scum will form at this time. In order to cool down quickly, the furnace door is opened every 5 to 10 minutes for about 8 seconds to achieve the fastest heat dissipation. When the temperature drops to 5 50 degrees Celsius, the next procedure can be started. 4. Annealing and cooling The glass at this stage gradually hardens, but it does not become like a solid. At this time, the cooling rate needs to be slowed down to avoid the formation of pressure in the glass; it decreases to 4 at a rate of 0.5 t per minute: 5 ◦ t; Fifth, cooling to room temperature allows the glass to naturally cool to room temperature. Generally, it takes about one night to completely cool the glass. After the above five processes of heating and cooling, the manufacturing method of the glass welding product of the present invention is completed, and the glass welding products such as tile rings, brooches, pendants, decorative plates, etc. can be produced, and the products can produce no gloss, color, Special effects such as stripes. {Please read the precautions on the back and then read this page) · «-• Order. • Line · The Central Bureau of Economic Affairs of the Ministry of Economic Affairs has printed it out In the same way, it ’s better to use the method to make a clearer case, and then use the method to implement the original method. After the emergence of a hair 4 (210X297 public) 215078 A6 B6 V. Description of invention () Pray that your reviewing committee members can give an indignant review in detail and grant a patent on the date. It is easy to control, and it is limited to non-compliance. The clear words of God ’s ingenuity are used to create points in the Fan Fang. .................................. {.............. Pretend ........................ Order ......... {........ ........ Line {please read the notes on the back before filling out this page) Armored 4 (210X297 public) printed by the Central Standards Bureau of the Ministry of Economic Affairs 1-7—