TW202426367A - Sorting apparatus and article transport system - Google Patents
Sorting apparatus and article transport system Download PDFInfo
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- 230000007246 mechanism Effects 0.000 claims abstract description 89
- 238000001514 detection method Methods 0.000 claims abstract description 65
- 230000007723 transport mechanism Effects 0.000 claims abstract description 18
- 230000032258 transport Effects 0.000 claims description 44
- 230000010365 information processing Effects 0.000 description 7
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 5
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 4
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/53—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0216—Codes or marks on the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0233—Position of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
- B65G2203/0283—Position of the load carrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2811/00—Indexing codes relating to common features for more than one conveyor kind or type
- B65G2811/06—Devices controlling the relative position of articles
- B65G2811/0647—Changing the direction of movement of articles or bulk material
- B65G2811/0657—Deflectors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Discharge Of Articles From Conveyors (AREA)
- Control Of Conveyors (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
Description
本發明係關於一種分類裝置及物品搬送系統。 The present invention relates to a classification device and an article conveying system.
以往,已知有一種分類裝置,其係將在搬送路上所搬送的物品分類至複數個搬送路(例如,參照專利文獻1)。 In the past, there is a known classification device that classifies items conveyed on a conveying path into a plurality of conveying paths (for example, refer to Patent Document 1).
包含此種分類裝置的物品搬送系統係例如具備:物品感測器,係在搬送路上的複數個位置檢測物品;以及識別資訊感測器,係在搬送路上的既定位置檢測物品之識別資訊。物品搬送系統係將物品之檢測資訊與識別資訊賦予關聯,藉此掌握在搬送路上的物品之大概的位置、及該物品之識別資訊。而且,分類裝置係根據被與物品之檢測資訊賦予關聯之識別資訊,將到來的物品分類至複數個搬送路當中之與該物品對應之搬送路。 The article transport system including such a classification device is provided, for example, with: an article sensor that detects articles at a plurality of positions on the transport path; and an identification information sensor that detects identification information of an article at a predetermined position on the transport path. The article transport system associates the detection information of the article with the identification information, thereby grasping the approximate position of the article on the transport path and the identification information of the article. Furthermore, the classification device classifies the incoming article into the transport path corresponding to the article among the plurality of transport paths according to the identification information associated with the detection information of the article.
[先前技術文獻] [Prior Art Literature]
[專利文獻] [Patent Literature]
(專利文獻1)日本專利公報第4715663號 (Patent document 1) Japanese Patent Gazette No. 4715663
上述之構成的物品搬送系統,若於非預期地發生停電時,會有發生物品之實際的位置與物品之檢測資訊的偏差,或使得檢測資訊消失之虞。尤其是,若物品位於分類裝置內、該入口附近之情形,在停電後再啟動時,會有分類裝置無法正確地將物品分類之虞,因此,例如,會產生要由作業員確認實際的物品之識別資訊,並攜帶該物品而送至與識別資訊對應的正確的搬送路的勞力,會有耗費時間來復原至通常運轉之虞。 In the above-mentioned article transport system, if a power outage occurs unexpectedly, there is a risk that the actual location of the article and the article detection information may deviate, or the detection information may disappear. In particular, if the article is located in the sorting device near the entrance, when it is restarted after the power outage, there is a risk that the sorting device will not be able to correctly sort the article. Therefore, for example, it will be laborious for the operator to confirm the actual identification information of the article and carry the article to the correct transport path corresponding to the identification information, and there is a risk that it will take time to restore to normal operation.
因此,本發明的其中一個課題為獲得一種即使於例如非預期地發生停電時,亦可減少直到復原為止的勞力、時間的嶄新之改良過的分類裝置及物品搬送系統。 Therefore, one of the subjects of the present invention is to obtain a novel and improved sorting device and article conveying system that can reduce the labor and time required until the power outage occurs unexpectedly, for example.
本發明之分類裝置係例如具備:可動部,係可在第一位置與第二位置之間移動;驅動機構,係使前述可動部移動而可切換為位於前述第一位置的狀態與位於前述第二位置的狀態;驅動控制部,係控制前述驅動機構,以與各個物品對應而使前述可動部位於前述第一位置或前述第二位置;位置檢測部,係檢測前述可動部是否位於前述第二位置;搬送機構,係將前述物品搬送至第一搬送路或第二搬送路;以及搬送控制部,係控制前述搬送機構的動作;前述分類裝置係組構成:在前述可動部位於前述第一位置之第一狀態,將前述物品分類至第一搬送路,在前述可動部位於第二位置之第二狀態,將前述物品分類至第二搬送路;其中,在對於前述分類裝置的電力供給被切斷後的再啟動時,於前述位置檢測部檢測到前述可動部位於前述第二位置之情形,前述驅動控制部係以前述可 動部位於前述第二位置之方式控制前述驅動機構,並且,前述搬送控制部係控制前述搬送機構,以進行將前述物品往前述第二搬送路搬送之搬送動作;在對於前述分類裝置的電力供給被切斷後的再啟動時,於前述位置檢測部檢測到前述可動部沒有位於前述第二位置之情形,前述驅動控制部係以前述可動部位於前述第一位置之方式控制前述驅動機構。 The classification device of the present invention comprises, for example: a movable part, which is movable between a first position and a second position; a driving mechanism, which makes the movable part move and switch between a state of being located at the first position and a state of being located at the second position; a driving control part, which controls the driving mechanism to make the movable part located at the first position or the second position corresponding to each article; a position detecting part, which detects whether the movable part is located at the second position; a conveying mechanism, which conveys the article to the first conveying path or the second conveying path; and a conveying control part, which controls the operation of the conveying mechanism; the classification device is composed of: in the first state of the movable part at the first position, the article is classified to the first conveying path, and in the first state of the movable part In the second state at the second position, the aforementioned articles are classified to the second conveying path; wherein, when the power supply to the aforementioned classification device is cut off and then restarted, the aforementioned position detection unit detects that the aforementioned movable part is at the aforementioned second position, and the aforementioned drive control unit controls the aforementioned drive mechanism in such a manner that the aforementioned movable part is at the aforementioned second position, and the aforementioned conveying control unit controls the aforementioned conveying mechanism to perform a conveying action of conveying the aforementioned articles to the aforementioned second conveying path; when the power supply to the aforementioned classification device is cut off and then restarted, the aforementioned position detection unit detects that the aforementioned movable part is not at the aforementioned second position, and the aforementioned drive control unit controls the aforementioned drive mechanism in such a manner that the aforementioned movable part is at the aforementioned first position.
此外,本發明的物品搬送系統係例如具備:前述分類裝置;前述第一搬送路;以及前述第二搬送路。 In addition, the article conveying system of the present invention is, for example, equipped with: the aforementioned classification device; the aforementioned first conveying path; and the aforementioned second conveying path.
1,1A至1D:物品搬送系統 1,1A to 1D: Goods handling system
10:搬送路 10: Transportation Road
10J:合流裝置 10J: confluence device
21:搬送路(第一搬送路) 21: Conveyance Road (First Conveyance Road)
21D:分類裝置 21D: Classification device
21P:取出位置 21P: Take-out position
22:搬送路(第二搬送路) 22: Conveyance Road (Second Conveyance Road)
23:搬送路(第三搬送路) 23: Conveyance Road (Third Conveyance Road)
40,40A:物品感測器(物品檢測部) 40,40A: Object sensor (object detection unit)
50,50-1,50-2:識別資訊感測器(識別資訊檢測部) 50,50-1,50-2: Identification information sensor (identification information detection unit)
100:分類裝置 100: Classification device
101:搬送機構 101:Transportation mechanism
101a:上表面 101a: Upper surface
102:搬送機構(可動部) 102: Transport mechanism (movable part)
102a:上表面 102a: Upper surface
103:搬送機構 103:Transportation mechanism
104:搬送機構 104: Transport mechanism
105:搬送機構(搬出機構) 105: Transport mechanism (move-out mechanism)
110:演算處理部 110: Calculation and processing unit
111:搬送控制部 111: Transport control department
112:分類判定部 112: Classification judgment department
113:驅動控制部 113: Drive control unit
114:結束判定部 114: End judgment unit
115:物品檢測處理部(物品檢測部) 115: Article Inspection and Processing Department (Article Inspection Department)
116:識別資訊處理部(識別資訊檢測部) 116: Identification Information Processing Department (Identification Information Detection Department)
117:位置檢測處理部(位置檢測部) 117: Position detection processing unit (position detection unit)
118:電壓檢測處理部 118: Voltage detection and processing unit
121:主記憶部 121: Main memory
122:輔助記憶部 122: Auxiliary memory unit
140:驅動機構 140: Driving mechanism
150:預備電源 150: Reserve power supply
161:位置感測器(位置檢測部) 161: Position sensor (position detection unit)
162:電壓感測器 162: Voltage sensor
A:物品 A: Items
P1:第一位置 P1: First position
P2:第二位置 P2: Second position
S1:第一狀態 S1: First state
S2:第二狀態 S2: Second state
S11,S12,S13,S14,S15,S16,S17:步驟 S11,S12,S13,S14,S15,S16,S17: Steps
圖1為包含第一實施型態之分類裝置的物品搬送系統之例示及示意的俯視圖。 FIG1 is an illustrative and schematic top view of an article transport system including a sorting device of the first embodiment.
圖2為實施型態之分類裝置的一部分之例示及示意的後視圖。 FIG2 is an example and schematic rear view of a portion of the classification device of the embodiment.
圖3為實施型態之分類裝置之例示的方塊圖。 FIG3 is a block diagram of an example of a classification device of an implementation type.
圖4為流程圖,顯示實施型態之分類裝置所進行的停電後再啟動時之控制的順序之一例。 Figure 4 is a flow chart showing an example of the control sequence of the classification device of the implementation type when restarting after a power outage.
圖5為包含第二實施型態之分類裝置的物品搬送系統之例示及示意的俯視圖。 FIG. 5 is an illustrative and schematic top view of an article transport system including a sorting device of the second embodiment.
圖6為包含第三實施型態之分類裝置的物品搬送系統之例示及示意的俯視圖。 FIG6 is an illustrative and schematic top view of an article transport system including a sorting device of the third embodiment.
圖7為包含第四實施型態之分類裝置的物品搬送系統之例示及示意的俯視圖。 FIG. 7 is an illustrative and schematic top view of an article transport system including a sorting device of the fourth embodiment.
以下,揭示本發明之例示的實施型態。以下所示之實施型態的構成、以及從該構成所獲得之作用及結果(功效)為一例。本發明藉由以下實施型態所揭示之構成以外的構成也可實現。此外,依據本發明,可獲得藉由下述的構成所獲得之各種功效(亦包含衍生的功效)當中之至少一種功效。 The following discloses an exemplary embodiment of the present invention. The structure of the embodiment shown below, and the effects and results (effects) obtained from the structure are examples. The present invention can also be realized by structures other than the structures disclosed in the following embodiments. In addition, according to the present invention, at least one of the various effects (including derived effects) obtained by the following structure can be obtained.
以下所例示的複數個實施型態係包含同樣的構成,依據各實施型態,可獲得根據該等同樣的構成之同樣的功效。另外,以下,會有將同樣的構成元件標以共同的符號並省略重複說明之情形。 The multiple implementations illustrated below include the same structure, and the same effects based on the same structure can be obtained according to each implementation. In addition, in the following, the same components will be marked with common symbols and repeated descriptions will be omitted.
此外,本說明書中,序數係為了方便區別位置、構造等所賦予,並非表示優先順位或順序,亦非限定個數。 In addition, in this manual, ordinal numbers are given for the convenience of distinguishing locations, structures, etc., and do not indicate priority or sequence, nor do they limit the number.
此外,各圖中描繪有表示方向的箭頭。X方向及Y方向係大致沿著水平方向,Z方向係大致沿著鉛直上方。X方向、Y方向、及Z方向係相互正交。 In addition, arrows indicating directions are drawn in each figure. The X direction and the Y direction are roughly along the horizontal direction, and the Z direction is roughly along the vertical direction. The X direction, the Y direction, and the Z direction are orthogonal to each other.
〔第一實施型態〕 [First implementation form]
〔物品搬送系統的構成〕 [Configuration of article transport system]
圖1為第一實施型態的物品搬送系統1A(1)的俯視圖。如圖1所示,物品搬送系統1A係具備:搬送路10、分類裝置100、搬送路21以及搬送路22。
FIG1 is a top view of the
搬送路10,21,22係分別具有至少一個搬送物品A之搬送機構。搬送機構例如為滾輪式輸送機(conveyer)、鏈式輸送機之類的輸送機,但不限定於此。另外,將搬送路10中在緊鄰分類裝置100前面用以搬送物品A之搬送機構作為搬送機構104。
The conveying
物品A係在搬送路10搬送至分類裝置100。分類裝置100係接收該物品A並將之選擇性地移交亦即分類至搬送路21及搬送路22當中之任一者。在搬送路21,22係分別搬送在分類裝置100分類後的物品A。搬送路21為第一搬送路之一例,搬送路22為第二搬送路之一例。
Article A is transported to the
在搬送路10,21,22及分類裝置100分別設置有物品感測器40。物品感測器40分別輸出在既定之搬送位置的物品A之檢測信號。根據該檢測信號而檢測物品A是否存在於該搬送位置。複數個物品感測器40係在物品A之搬送方向以既定之間隔設置於各搬送路10,21,22。此外,在分類裝置100亦設置有分別與不同的物品A之搬送位置相對應的複數個物品感測器40。物品感測器40例如為光電感測器,但不限定於此。另外,所謂搬送位置,係表示在搬送路10,21,22、分類裝置100上的物品A的位置。物品感測器40為物品檢測部之一例。
此外,在搬送路10,21分別設置有識別資訊感測器50(50-1,50-2)。識別資訊感測器50係在既定之搬送位置讀取對物品A所賦予之識別子,且檢測該物品A之識別資訊。識別資訊感測器50例如為具有受光部與解碼器的代碼讀出器(code reader),但不限定於此。此外,例如,識別子亦可為無線射頻識別(radio frequency identifier,RFID)標籤,此時,識別資訊感測器50亦可為RFID讀取器。識別資訊感測器50為識別資訊檢測部之一例。
In addition, identification information sensors 50 (50-1, 50-2) are respectively provided in the conveying
識別資訊感測器50-1係設於搬送路10中搬送方向相對於分類裝置100的後方處,而可檢測進入該分類裝置100之前的物品A之識別資訊。此外,識別資訊感測器50-2係設於搬送路21中搬送方向相對於該分類裝置100的前方處,而可檢測從分類裝置100被分類至搬送路21的物品A之識別資訊。
The identification information sensor 50-1 is disposed in the conveying
〔分類裝置〕 [Classification device]
分類裝置100係具有:搬送機構101,係將物品A朝X方向搬送至搬送路21;搬送機構102,係將物品A朝Y方向搬送至搬送路22;以及搬送機構103,係將物品A朝X方向搬送至搬送路22。搬送機構101至103係以互相不干渉的方式構成。搬送機構101,103係例如為滾輪式輸送機,搬送機構102係例如為鏈式輸送機,但不限定於此。
The
分類裝置100係藉由將搬送機構102的位置向上下變更而切換為由搬送機構101,103搬送物品A的狀態與由搬送機構102搬送物品A的狀態。
The
圖2為在X方向觀看分類裝置100的一部分的後視圖。如圖2所示,搬送機構102構成為可在第一位置P1與比該第一位置P1更上方之第二位置P2之間移動。
FIG. 2 is a rear view of a portion of the
在搬送機構102位於第一位置P1之第一狀態S1,搬送機構102之上表面102a係位於比搬送機構101之上表面101a更下方處。此第一狀態S1中,物品A係被支撐在搬送機構101之上表面101a上,藉由該搬送機構101朝X方向搬送,亦即,被分類至搬送路21。
In the first state S1 where the conveying
另一方面,在搬送機構102位於第二位置P2之第二狀態S2,搬送機構102之上表面102a係位於比搬送機構101之上表面101a更上方處。此第二狀態S2中,物品A係被支撐在搬送機構102之上表面102a上,藉由該搬送機構102朝Y方向搬送,亦即,被分類至搬送路22。
On the other hand, in the second state S2 where the conveying
如此,本實施型態之分類裝置100係構成為:藉由搬送機構102之第一位置P1與第二位置P2的切換,切換為物品A被分類至搬送路21的第一狀態S1與物品A被分類至搬送路22的第二狀態S2。搬送機構102為可動部之一例。
Thus, the
另外,就分類裝置100而言,可採用各種形式的轉換機(transfer)、選別機(sorter)、轉向機(diverter)等,分類裝置100、可動部的構成不限定於此例。此外,分類裝置的可動部亦可為將物品A選擇性地導引至搬送路21,22當中之一者的構成,第一位置P1及第二位置P2亦可為在水平方向不同的位置。
In addition, various forms of transfer machines, sorters, diverters, etc. can be used for the
〔分類裝置之控制〕 [Control of classification device]
圖3為分類裝置100的方塊圖。如圖3所示,分類裝置100包含電腦,具有演算處理部110、主記憶部121以及輔助記憶部122。
FIG3 is a block diagram of the
演算處理部110例如為處理器(電路)。主記憶部121例如為RAM(random access memory,隨機存取記憶體)、ROM(read only memory,唯讀記憶體),輔助記憶部122例如為HDD(hard disk drive,硬碟)、SSD(solid state drive,固態硬碟)。演算處理部110係讀取並執行記憶於主記憶部121之ROM、輔助記憶部122的程式(application,應用程式)。處理器係依從程式而動作,藉此作為搬送控制部111、分類判定部112、驅動控制部113、結束判定部114、物品檢測處理部115、識別資訊處理部116、位置檢測處理部117、及電壓檢測處理部118而動作。此情形,程式係包含與該等各個搬送控制部111、分類判定部112、驅動控制部113、結束判定部114、物品檢測處理部115、識別資訊處理部116、位置檢測處理部117以及電壓檢測處理部118相對應的程式模組。
The calculation processing unit 110 is, for example, a processor (circuit). The main memory unit 121 is, for example, a RAM (random access memory) or a ROM (read only memory), and the auxiliary memory unit 122 is, for example, a HDD (hard disk drive) or an SSD (solid state drive). The calculation processing unit 110 reads and executes the program (application) stored in the ROM of the main memory unit 121 and the auxiliary memory unit 122. The processor operates according to the program, thereby operating as the transport control unit 111, the
程式能夠以可安裝的形式或可執行的形式之檔案記錄於能夠以電腦讀取的記錄媒體而提供。記錄媒體亦可稱為程式產品。此外,程式係記憶於與通信網路的電腦之記憶部,可藉由經由網路下載而導入於電腦。此外,程式亦可預先組入於ROM等。 The program can be provided in the form of an installable or executable file recorded in a recording medium that can be read by a computer. The recording medium can also be called a program product. In addition, the program is stored in the memory of a computer connected to a communication network and can be imported into the computer by downloading it through the network. In addition, the program can also be pre-installed in a ROM, etc.
此外,電腦的至少一部分藉由硬體構成時,亦可在該電腦包含例如FPGA(field programmable gate array,現場可程式閘陣列)、ASIC(application specific integrated circuit,特殊應用積體電路)等。 In addition, when at least a part of the computer is constructed by hardware, the computer may also include, for example, FPGA (field programmable gate array), ASIC (application specific integrated circuit), etc.
在主記憶部121之ROM或輔助記憶部122係記憶有搬送控制部111、分類判定部112、驅動控制部113、結束判定部114、物品檢測處理部115、識別資訊處理部116、位置檢測處理部117、及電壓檢測處理部118所做的演算處理中所使用之資訊。此外,該演算處理中所使用的資訊亦可撰寫於程式內。
The ROM of the main memory unit 121 or the auxiliary memory unit 122 stores information used in the calculation processing performed by the transport control unit 111, the
此外,演算處理部110中,搬送機構101至104、驅動機構140、物品感測器40、識別資訊感測器50、位置感測器161以及電壓感測器162係電性連接。
In addition, in the calculation processing unit 110, the conveying
搬送控制部111亦可控制搬送機構101至104而搬送物品A。
The conveying control unit 111 can also control the conveying
分類判定部112係從識別資訊處理部116取得物品A之識別資訊,參照顯示記憶於輔助記憶部122的物品A之識別資訊與作為分類目的地之搬送路21,22的對應關係的資料,決定與該物品A之識別資訊相對應的作為分類目的地之搬送路21,22。
The
驅動控制部113控制驅動機構140,以使作為可動部之搬送機構102位於第一位置P1或第二位置P2。驅動機構140係例如具有馬達、減速機構以及旋轉直動變換機構等。此情形,係依據驅動機構140之馬達的旋轉而使搬送機構102的位置變化,且依據該馬達的停止而使搬送機構102靜止。亦即,驅動機構140可將搬送機構102切換為位於第一位置P1的狀態、位於第二位置P2的狀態、以及在第一位置P1與第二位置P2之間移動的狀態。通常運轉時,驅動控制部113係控制驅動機構140,以使物品A被搬送至分類判定部112所決定的搬
送路21,22,亦即,與各個物品A相對應而使搬送機構102位於第一位置P1或第二位置P2。
The drive control unit 113 controls the drive mechanism 140 so that the
結束判定部114係判定是否結束停電後再啟動時之控制。關於結束判定部114的動作係於後述之。 The end determination unit 114 determines whether the control is completed when restarting after a power outage. The operation of the end determination unit 114 will be described later.
物品檢測處理部115係根據各物品感測器40之檢測信號而檢測在與該物品感測器40對應之搬送位置有無物品A。物品感測器40及物品檢測處理部115為物品檢測部之一例。
The article detection processing unit 115 detects whether there is an article A at the conveying position corresponding to the
識別資訊處理部116係取得來自各識別資訊感測器50之識別資訊,且將該識別資訊傳送至分類判定部112。另外,識別資訊處理部116亦可與識別資訊感測器50一起構成識別資訊檢測部。
The identification information processing unit 116 obtains identification information from each
位置檢測處理部117係根據位置感測器161之檢測信號而檢測作為可動部之搬送機構102的位置。位置檢測處理部117至少可檢測搬送機構102是否位於第二位置P2。位置感測器161係輸出搬送機構102的位置之檢測信號。位置感測器161係例如在搬送機構102位於第二位置P2時輸出檢測信號的感測器,例如為光電感測器等,但不限定於此。另外,除了在搬送機構102位於第二位置P2時輸出檢測信號的感測器之外,亦可設置於位於第一位置P1時輸出檢測信號的感測器。位置感測器161及位置檢測處理部117為位置檢測部之一例。
The position detection processing unit 117 detects the position of the conveying
電壓檢測處理部118係根據電壓感測器162之檢測信號而檢測對於分類裝置100的供給電源之電壓。電壓檢測處理部118及電壓感測器162為電壓檢測部之一例。
The voltage detection processing unit 118 detects the voltage of the power supply to the
此外,如圖3所示,分類裝置100亦可具備預備電源150。預備電源150係在停電時亦至少維持對於物品感測器40的動作電力之供給,例如為
不斷電電源裝置。再者,預備電源150亦可在停電時維持對於物品感測器40以外的識別資訊感測器50、位置感測器161等感測器的動作電力之供給。預備電源亦可稱為備用電源。另外,電壓感測器162以及作為電腦之演算處理部110、主記憶部121、及輔助記憶部122係構成為:無論有無停電,都藉由獨立於預備電源150的電源、或該預備電源150而供給動作電力。
In addition, as shown in FIG3 , the
此外,本實施型態中,在停電時,係不維持亦即切斷對於搬送機構101至104、驅動機構140的動作電力之供給。這是因為,搬送機構101至104、驅動機構140的動作須要更大的電力,因此會例如使得預備電源的裝置構成大型化、徒增設置費用。另外,此情形,亦可切斷對於所有的搬送機構101至104及驅動機構140的電力之供給。
In addition, in this embodiment, when there is a power outage, the supply of operating power to the
〔停電後再啟動時之控制順序〕 [Control sequence when restarting after power outage]
圖4為顯示停電後再啟動時的分類裝置100之控制順序的流程圖。於非預期的停電後再啟動時,分類裝置100係依圖4的順序而以與通常運轉不同的模式動作。另外,停電係設為切斷對於分類裝置100之搬送機構101至103、搬送機構104以及驅動機構140等的電力供給的狀態。
FIG4 is a flow chart showing the control sequence of the
在停電後再啟動時,首先,位置檢測處理部117係檢測搬送機構102是否位於第二位置P2(步驟S11)。
When restarting after a power outage, first, the position detection processing unit 117 detects whether the conveying
步驟S11中,於位置檢測處理部117檢測到搬送機構102位於第二位置P2之情形(步驟S11中為是(YES)),驅動控制部113係控制驅動機構140,以使該搬送機構102維持在第二位置P2(步驟S12)。
In step S11, the position detection processing unit 117 detects that the
而且,搬送控制部111係控制搬送機構101至104,以使將物品A往搬送路22搬送之搬送動作開始(步驟S13)。另外,步驟S13中的搬送動
作係指可進行將物品A往搬送路22搬送之搬送的動作。亦即,步驟S13中,在實際上有物品A時,係進行該物品A之搬送,在實際上沒有物品A時,係不進行物品A之搬送。
Furthermore, the conveying control unit 111 controls the conveying
此處,於物品檢測處理部115在與分類裝置100對應而設定的物品A的既定之搬送位置(既定位置)檢測到物品A之情形(步驟S14中為是),結束判定部114係於其後進行物品A之搬送位置的追蹤,亦即物品A之搬送位置之推移的監視,且在判定為已完成物品A往搬送路22的移動的時間點(步驟S15中為是),結束停電後再啟動時的一連串之控制。換言之,直到在步驟S15由結束判定部114判定控制結束為止,搬送控制部111係繼續進行在步驟S13開始的搬送動作,驅動控制部113係控制驅動機構140,藉由該搬送動作使物品A被搬送至搬送路22。藉由結束一連串之控制,分類裝置100回到通常運轉。此外,結束判定部114係於未判定為物品A往搬送路22的移動已完成之情形(步驟S15中為否(NO)),隔開既定之時間間隔而重複進行步驟S15。另外,步驟S15的判定亦可設置時間制限而結束。
Here, when the item detection processing unit 115 detects item A at the predetermined conveying position (predetermined position) of item A set corresponding to the classification device 100 (yes in step S14), the end determination unit 114 tracks the conveying position of item A thereafter, that is, monitors the movement of the conveying position of item A, and at the time point when it is determined that the movement of item A to the conveying
步驟S14中的既定位置(亦即與分類裝置100對應而設定的物品A的既定之搬送位置)例如為:如圖1中所示的物品感測器40A的檢測信號所輸出的位置般,分類裝置100內的搬送位置、或相對於由識別資訊感測器50-1所進行的識別資訊之檢測之搬送位置為搬送方向的前方處並且相對於分類裝置100為搬送方向的後方處(前側)之搬送位置等。
The predetermined position in step S14 (i.e., the predetermined conveying position of the article A set corresponding to the sorting device 100) is, for example: the conveying position in the
另一方面,步驟S14中,於既定位置沒有檢測到物品A之情形(步驟S14中為否),結束判定部114係例如在從步驟S13剛結束後起經過了既定時間的時間點(步驟S16中為是),結束停電後再啟動時的一連串之控制。
亦即,結束停電後再啟動時的搬送控制部111所做的搬送機構101至104之控制、及驅動控制部113所做的驅動機構140之控制。藉此,分類裝置100回到通常運轉。另一方面,在既定時間經過之前(步驟S16中為否)回到步驟S14。此處,步驟S16的既定時間例如為:對於所需的最長時間乘以大於1的安全係數所得的時間,該所需的最長時間為物品A從藉由識別資訊感測器50-1檢測到識別資訊的搬送位置移動至搬送路22所需的最長時間。另外,既定時間之計時開始時刻係適當地設定為在步驟S12或步驟S13的前後即可。
On the other hand, in step S14, if item A is not detected at the predetermined position (No in step S14), the end determination unit 114 terminates a series of controls when restarting after power failure, for example, at a predetermined time point after the end of step S13 (Yes in step S16).
That is, the control of the conveying
此外,步驟S11中,於位置檢測處理部117檢測到搬送機構102沒有位於第二位置P2之情形(步驟S11中為否),驅動控制部113係控制驅動機構140,以使搬送機構102維持在第一位置P1或移動至第一位置P1(步驟S17),並結束停電後再啟動時的一連串之控制。藉此,分類裝置100回到通常運轉。
In addition, in step S11, when the position detection processing unit 117 detects that the conveying
依據以上說明之本實施型態的順序,在停電後再啟動時,於搬送機構102位於第二位置P2之情形,分類裝置100係根據原本應為將物品A分類至搬送路22的預定之推定,將位於分類裝置100內及緊鄰分類裝置100前面的物品A分類至搬送路22。另一方面,於搬送機構102沒有位於第二位置P2之情形,分類裝置100係將位於分類裝置100內及緊鄰分類裝置100前面的物品A分類至搬送路21。依據本實施型態,即使於假設因停電而損及物品A之檢測資訊、識別資訊的可靠性之情形,在停電後再啟動時,分類裝置100亦可自動地將物品A分類。因此,相比於以往由作業員利用人工作業來確認位於分類裝置100內、該入口附近之所有的物品A之識別資訊而進行分類之情形,可減少直到復原為止的勞力及時間。
According to the sequence of the present embodiment described above, when restarting after a power outage, when the conveying
再者,如圖1所示,在搬送路21設置有識別資訊感測器50-2。因此,即使於假設因上述之控制而使本來應分類至搬送路22的物品A被分類至搬送路21之情形,亦可根據藉由該識別資訊感測器50-2檢測到的識別資訊而將該物品A送回至搬送路22。另外,此情形,將物品A從取出位置21P移到搬送路22的作業係亦可由作業員利用人工作業進行。此外,在搬送路22亦可設置有識別資訊感測器50。
Furthermore, as shown in FIG1 , an identification information sensor 50-2 is provided on the conveying
此外,藉由預備電源150,即使在停電時亦至少維持對於物品感測器40的動作電力之供給,此情形,演算處理部110係在停電時也容易掌握從停電前取得並追蹤的物品A之搬送位置。此情形,可獲得可更順暢且迅速或更確實地進行再啟動時之控制的優點。
In addition, by using the backup power source 150, at least the operating power supply to the
〔第二實施型態〕 [Second implementation form]
圖5為第二實施型態的物品搬送系統1B(1)的俯視圖。如圖5所示,本實施型態中,係於搬送路21設置有分類裝置21D及搬送路23(排出路)。分類裝置21D係具備可將物品A排出至搬送路21外之搬送路23的搬送機構105。搬送機構105為搬出機構之一例。
FIG5 is a top view of the
分類裝置21D係取得在識別資訊感測器50-2獲得的物品A之識別資訊,且參照顯示與該識別資訊對應的搬送路的資訊。而且,分類裝置21D係於與該物品A相對應的搬送路並不是搬送路21之情形,控制搬送機構105、用以切換該搬送機構105的動作之有效與無效的切換機構,以將物品A排出至搬送路21外的搬送路23。
The
藉由此種構成,在上述之停電後再啟動時之控制中,即使於萬一因分類裝置100而使本來應分類至搬送路22的物品A被分類至搬送路21之情
形,可抑制該物品A在搬送路21仍被分類裝置21D往搬送方向的前方搬送。另外,物品A亦可由作業員從搬送路23運送至搬送路22,亦可經由搬送路23與搬送路22的合流裝置而從從搬送路23搬入至搬送路22。
With this structure, during the control of restarting after the power outage, even if the item A that should be sorted to the conveying
〔第三實施型態〕 [Third implementation form]
圖6為第三實施型態的物品搬送系統1C(1)的俯視圖。如圖6所示,本實施型態的物品搬送系統1C係具備與第二實施型態同樣的分類裝置21D及搬送路23。但是,本實施型態中,搬送路23係構成為將物品A送回至分類裝置100中的物品A的入口。具體而言,物品搬送系統1C係具備將在搬送路23搬送的物品A送回至搬送路10的合流裝置10J,該合流裝置10J係設於分類裝置100的前側(搬送方向的後方),且設置於比藉由識別資訊感測器50-1檢測識別資訊之搬送位置更前側處。藉此,在上述之停電後再啟動時之控制中,即使於因分類裝置100而使本來應分類至搬送路22的物品A被分類至搬送路21之情形,分類裝置100亦可例如在停電後再啟動時之控制之後的通常運轉中,將該物品A分類至搬送路22。第三實施型態之搬送路23為第三搬送路之一例。
FIG6 is a top view of the
〔第四實施型態〕 [Fourth implementation form]
圖7為第四實施型態的物品搬送系統1D(1)的俯視圖。如圖7所示,本實施型態的物品搬送系統1D中,搬送路21係經由合流裝置10J而將物品搬入至搬送路10。此情形,合流裝置10J的位置係與第三實施型態同樣。此種構成中,搬送路21係與合流裝置10J、該合流裝置10J與分類裝置100之間之搬送路10以及分類裝置100一起構成搬送物品A之循環路徑。此情形亦與第三實施型態同樣,在上述之停電後再啟動時之控制中,即使於因分類裝置100而使本來應分
類至搬送路22的物品A被分類至搬送路21之情形,分類裝置100亦可在例如停電後再啟動時之控制之後的通常運轉中,將該物品A分類至搬送路22。
FIG7 is a top view of the
以上,已例示本發明實施型態,但上述實施型態係為一例,並非意欲限定發明的範圍。上述實施型態可在其它各種型態中實施,且可在不脫離發明要旨的範圍內進行各種省略、置換、組合、變更。此外,各構成、形狀等之規範(構造、種類、方向、型式、大小、長度、寬度、厚度、高度、數量、配置、位置、材質等)可適當地變更而實施。 The above examples illustrate the implementation of the present invention, but the above examples are only examples and are not intended to limit the scope of the invention. The above examples can be implemented in various other forms, and can be omitted, replaced, combined, and changed in various ways without departing from the gist of the invention. In addition, the specifications of various structures, shapes, etc. (structure, type, direction, type, size, length, width, thickness, height, quantity, configuration, position, material, etc.) can be appropriately changed and implemented.
S11,S12,S13,S14,S15,S16,S17:步驟 S11,S12,S13,S14,S15,S16,S17: Steps
Claims (10)
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JP2022153501A JP2024047806A (en) | 2022-09-27 | 2022-09-27 | Sorting device and article conveyance system |
JP2022-153501 | 2022-09-27 |
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TW202426367A true TW202426367A (en) | 2024-07-01 |
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TW112129426A TW202426367A (en) | 2022-09-27 | 2023-08-04 | Sorting apparatus and article transport system |
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JP (1) | JP2024047806A (en) |
KR (1) | KR20240043676A (en) |
CN (1) | CN117775689A (en) |
TW (1) | TW202426367A (en) |
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CN117775689A (en) | 2024-03-29 |
JP2024047806A (en) | 2024-04-08 |
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