TW202418994A - A continuous production method and system of non-fried functional tofu skin - Google Patents
A continuous production method and system of non-fried functional tofu skin Download PDFInfo
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- 238000010924 continuous production Methods 0.000 title description 2
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- 235000013305 food Nutrition 0.000 claims abstract description 58
- 235000010469 Glycine max Nutrition 0.000 claims abstract description 35
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- 108010073771 Soybean Proteins Proteins 0.000 claims abstract description 21
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- 238000004806 packaging method and process Methods 0.000 claims description 22
- 238000001816 cooling Methods 0.000 claims description 19
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- 239000002184 metal Substances 0.000 claims description 16
- 229910052751 metal Inorganic materials 0.000 claims description 16
- 235000019710 soybean protein Nutrition 0.000 claims description 16
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- 239000000203 mixture Substances 0.000 claims description 10
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- 235000018102 proteins Nutrition 0.000 claims description 8
- 230000037303 wrinkles Effects 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
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Abstract
Description
本發明係一種食品擠壓加工方式,特別是一種以黃豆蛋白、小麥蛋白和脫脂黃豆等原料製作可常溫長時間保存的食用薄片產品。 The present invention is a food extrusion processing method, in particular, a method for producing edible thin slice products that can be stored at room temperature for a long time using raw materials such as soybean protein, wheat protein and defatted soybeans.
傳統豆皮生產過程是以黃豆為原料,前一晚先經過浸泡後磨成豆漿,在蒸煮降溫後,最上層凝結薄薄的一層即為豆皮雛型,再由工人將豆皮撈起後經曝曬乾燥和油炸過程,製程中需要大量水和燃料,衛生條件不佳且耗費人工,製作效率低,形成的豆皮質量不均勻,並有廢棄豆渣和空氣汙染問題。 The traditional production process of tofu skin uses soybeans as raw materials. Soybeans are soaked the night before and then ground into soy milk. After steaming and cooling, a thin layer of condensation on the top is the tofu skin prototype. Workers then pick up the tofu skin and dry it in the sun and fry it. The process requires a lot of water and fuel, poor sanitary conditions and labor-intensive, low production efficiency, uneven quality of the tofu skin, and waste dregs and air pollution.
所以,為解決傳統豆皮製造過程中廢棄豆渣的問題,擠壓技術有連續生產、效能高、高產出、低耗能、低廢棄耗損等優點,能夠讓豆皮的製作更為有效衛生外,無豆渣產出,且經物理化締結的方式,讓產品的營養與訴求更高,符合現代人對節能減碳、高蛋白、高纖等的市場需求。 Therefore, in order to solve the problem of discarding bean curd dregs in the traditional bean curd skin manufacturing process, extrusion technology has the advantages of continuous production, high efficiency, high output, low energy consumption, and low waste loss. It can make the production of bean curd skin more effective and hygienic, without the output of bean curd dregs, and through the physical and chemical bonding method, the nutrition and appeal of the product are higher, which meets the market demand of modern people for energy saving and carbon reduction, high protein, high fiber, etc.
鑒於上述之創作背景中,為符合環保和節能減碳的產業趨勢,及消費者對低脂、高纖、高蛋白質之健康食品的市場需求,本發明係關於一種以黃豆分離蛋白、小麥分離蛋白和脫脂黃豆粉等,或使用米粉、玉米澱粉或麵粉為原料,經由食品擠壓機製程的加工方法,用以解決上述傳統工藝未能達成之標的。 In view of the above creative background, in order to meet the industry trend of environmental protection and energy conservation and carbon reduction, and the market demand of consumers for low-fat, high-fiber, high-protein healthy food, the present invention is about a processing method using soybean protein isolate, wheat protein isolate and defatted soybean powder, or rice flour, corn starch or flour as raw materials, through a food extruder process, to solve the above-mentioned traditional process that cannot be achieved.
本發明提供一種連續式無豆渣非油炸機能豆皮製作方法,其包含:進行一原料混合程序,係為提供原料;進行一擠壓程序,係為藉由一螺桿的旋轉、推動和擠壓,將食品流體通過擠壓機從入口到出口區段經過不同溫度區段,再通過一擠壓模具成型;進行一豆皮成型程序,係為擠壓之豆皮產品,避免擠壓出來的豆皮薄片彼此交纏沾黏;進行一豆皮定型程序,擠壓之豆皮產品藉由一橫桿,將產品壓成平面薄片狀,避免皺褶捲曲;進行一冷風降溫程序;進行一裁切程序,係為將豆皮裁成預設大小;與進行一檢測包裝程序,係為用以檢測有無金屬及包裝。 The present invention provides a continuous method for making non-fried functional bean curd without soybean dregs, which comprises: performing a raw material mixing process to provide raw materials; performing an extrusion process to pass a food fluid through an extruder from an inlet to an outlet section through different temperature sections by rotating, pushing and extruding a screw, and then forming it through an extrusion die; performing a bean curd forming process to extrude The bean curd products are pressed to prevent the squeezed bean curd flakes from entangled with each other; a bean curd shaping process is carried out to press the squeezed bean curd products into flat flakes by a horizontal rod to avoid wrinkles and curling; a cold air cooling process is carried out; a cutting process is carried out to cut the bean curd into a preset size; and a detection and packaging process is carried out to detect the presence of metal and packaging.
根據上述本創作之另一樣態,其中原料混合程序,係為當欲製作的食用薄片為豆皮時,使黃豆蛋白與小麥分離蛋白均勻混合成食品原料後,再與水混合成食品流體,該黃豆蛋白可選全脂黃豆粉、脫脂黃豆粉、黃豆濃縮蛋白及黃豆分離蛋白;較佳是使用黃豆分離蛋白,黃豆蛋白與澱粉 的混合物與水混合後的水分含量為35%~85%。 According to another aspect of the above invention, when the edible thin slice to be produced is bean curd, the raw material mixing process is to uniformly mix soybean protein and wheat protein isolate into food raw materials, and then mix with water to form a food fluid. The soybean protein can be selected from full-fat soybean powder, defatted soybean powder, soybean protein concentrate and soybean protein isolate; preferably, soybean protein isolate is used. The moisture content of the mixture of soybean protein and starch after mixing with water is 35%~85%.
根據上述本創作之另一樣態,其中擠壓程序,係為當欲製作的食用薄片為豆皮時,擠壓的預設條件為:食品流體擠壓時水份含量較佳為37至53%,食品流體流量可保持每小時為30-130公斤,較佳為每小時41.6公斤,使單軸擠壓機入口到出口區段的溫度分別設定為100至140℃,160至180℃,170至210℃,190至220℃的範圍,其中一擠壓模具設有唇閥,以利豆皮成型,該唇閥間隙為0.1至3公釐,模口溫度為150至210℃,模口壓力為每平方公分0.2至50公斤。 According to another aspect of the above invention, when the edible thin slice to be produced is bean curd, the preset conditions for extrusion are: the water content of the food fluid during extrusion is preferably 37 to 53%, the food fluid flow rate can be maintained at 30-130 kg per hour, preferably 41.6 kg per hour, and the temperature of the inlet to outlet section of the single-axis extruder is set to the range of 100 to 140°C, 160 to 180°C, 170 to 210°C, and 190 to 220°C, respectively. One of the extrusion molds is provided with a lip valve to facilitate the molding of bean curd, the lip valve gap is 0.1 to 3 mm, the die temperature is 150 to 210°C, and the die pressure is 0.2 to 50 kg per square centimeter.
根據上述本創作之另一樣態,其中原料混合程序,係為製作的食用薄片為米皮時,則使用米粉與澱粉均勻混合成食品原料後,再與水混合成食品流體,較佳的米粉與澱粉的混合物與水混合後的水分含量為30%~80%,該米粉可選自白米粉、糯米粉或梗米粉等;而澱粉的添加量為0~50%,可選自樹薯澱粉、玉米澱粉或小麥澱粉等。 According to another aspect of the above-mentioned invention, the raw material mixing process is that when the edible thin slices to be produced are rice skins, rice flour and starch are evenly mixed into food raw materials, and then mixed with water to form a food fluid. The moisture content of the mixture of rice flour and starch after mixing with water is preferably 30%~80%. The rice flour can be selected from white rice flour, glutinous rice flour or stalk rice flour, etc.; and the amount of starch added is 0~50%, which can be selected from tapioca starch, corn starch or wheat starch, etc.
根據上述本創作之另一樣態,其中擠壓程序,係為製作的食用薄片為米皮時,擠壓預設條件為:食品流體擠壓時水份含量為30至40%,食品流體流時較佳保持為每小時為30-130公斤,較佳為每小時53.1公斤,使單軸擠壓機入口到出口區段的溫度分別設定為100至140℃,160至180℃,170至180℃,190至220℃範圍,其中一擠壓模具設有唇閥,以利使米皮成型,該唇閥間隙為0.5至2公釐,模口溫度為160至210 ℃,模口壓力為每平方公分0至45公斤。 According to another aspect of the above invention, when the edible thin slices to be produced are rice skins, the preset extrusion conditions are: the moisture content of the food fluid during extrusion is 30 to 40%, the food fluid flow is preferably maintained at 30-130 kg per hour, preferably 53.1 kg per hour, and the temperature of the inlet to the outlet section of the single-axis extruder is set to 100 to 140°C, 160 to 180°C, 170 to 180°C, and 190 to 220°C, respectively. One of the extrusion molds is provided with a lip valve to facilitate the formation of the rice skins. The gap of the lip valve is 0.5 to 2 mm, the die temperature is 160 to 210 ℃, and the die pressure is 0 to 45 kg per square centimeter.
根據上述本創作之另一樣態,其中原料混合程序,係為當欲製作的食用薄片為為麥皮時,食品原料使用麵粉,再與水混合成食品流體,各類麵粉均可使用,如高筋麵粉、低筋麵粉與全麵粉均可,但未添加任何其他澱粉,食品流體的水分含量為53%~60%。 According to another aspect of the above-mentioned invention, the raw material mixing process is that when the edible flakes to be produced are wheat bran, the food raw material uses flour, which is then mixed with water to form a food fluid. Various types of flour can be used, such as high-gluten flour, low-gluten flour and whole flour, but no other starch is added. The moisture content of the food fluid is 53%~60%.
根據上述本創作之另一樣態,其中該擠壓程序係為當欲製作的食用薄片為為麥皮時,擠壓時的預設條件為:食品流體擠壓時水份含量較佳為53至60%,食品流體流量每小時可為30-130公斤,較佳保持為每小時30.8公斤,使單軸擠壓機入口到出口區段的溫度分別設定為100至140℃,150至180℃,170至200℃,180至210℃範圍,其中一擠壓模具設有唇閥,以利使麥皮成型,該唇閥間隙為0.5至2公釐,模口溫度160至200℃,模口壓力為每平方公分1至12公斤。 According to another aspect of the above invention, when the edible thin slices to be produced are bran, the preset conditions during extrusion are: the water content of the food fluid during extrusion is preferably 53 to 60%, the food fluid flow rate can be 30-130 kg per hour, preferably maintained at 30.8 kg per hour, and the temperature of the inlet to outlet section of the single-axis extruder is set to 100 to 140°C, 150 to 180°C, 170 to 200°C, and 180 to 210°C respectively, and one of the extrusion molds is provided with a lip valve to facilitate the molding of bran, the lip valve gap is 0.5 to 2 mm, the die temperature is 160 to 200°C, and the die pressure is 1 to 12 kg per square centimeter.
根據上述本創作之另一樣態,其中豆皮成型程序,其中橫桿長度更可大於10公分,較佳為20-50公分。 According to another aspect of the above creation, in the bean curd skin forming process, the length of the horizontal bar can be greater than 10 cm, preferably 20-50 cm.
根據上述本創作之另一樣態,其中豆皮成型程序,其中橫桿直徑大於1公分,較佳為5-15公分。 According to another aspect of the above-mentioned creation, in the bean curd skin forming process, the diameter of the horizontal bar is greater than 1 cm, preferably 5-15 cm.
本發明提供一種連續式無豆渣非油炸機能豆皮製作系統,其包含:一原料添加機,係為用以攪拌進料;一擠壓機,係為用以擠壓豆皮產品,其中食品流體流量保持為每小時41.6公斤,入口到出口區段的溫度分別設定為140℃, 180℃,210℃和220℃,並且該擠壓機,係為具有一擠壓模具,其中該擠壓模具更具有至少一唇閥利於豆皮成型,該唇閥間隙為1.5公釐,該擠壓模具之該唇閥的溫度為18至210℃,該擠壓模具之該唇閥的壓力為每平方公分30-40公斤;一豆皮成型機,係為用以擠壓之豆皮產品,藉該豆皮成型機,避免擠壓出來的豆皮薄片彼此交纏沾黏,該豆皮成型機係為一具圓柱狀之橫桿,長度大於10公分,較佳為20-50公分,直徑大於0.5公分,較佳為1-10公分;一豆皮定型機,係為用以將產品壓成平面薄片狀,避免皺褶捲曲,該豆皮定型機係為具有一圓柱狀之滾輪;一冷風降溫機,係為用以使產品溫度降溫至25-30℃,降低產品水分含量至10%以下,該冷風降溫機,係具有一輸送帶;一裁切機,係為用以將裁切產品成3平方公分的豆皮薄片產品;一金檢機,係為用以檢測有無金屬;及一包裝機,係為用以進行包裝。 The present invention provides a continuous non-soybean dregs non-fried functional bean curd skin production system, which comprises: a raw material adding machine for stirring and feeding; an extruder for extruding bean curd skin products, wherein the food fluid flow rate is maintained at 41.6 kg per hour, and the temperature from the inlet to the outlet section is set to 140°C, 180°C, 210°C and 220°C respectively, and The extruder has an extrusion die, wherein the extrusion die further has at least one lip valve for forming bean curd, the lip valve gap is 1.5 mm, the temperature of the lip valve of the extrusion die is 18 to 210°C, and the pressure of the lip valve of the extrusion die is 30-40 kg per square centimeter; a bean curd forming machine is used for extruding bean curd products, and the ... A bean curd forming machine is used to prevent the extruded bean curd sheets from entangled with each other. The bean curd forming machine is a cylindrical crossbar with a length greater than 10 cm, preferably 20-50 cm, and a diameter greater than 0.5 cm, preferably 1-10 cm; a bean curd shaping machine is used to press the product into a flat sheet to avoid wrinkles and curling. The bean curd shaping machine has a cylindrical crossbar. a roller; a cold air cooling machine, which is used to cool the product temperature to 25-30℃ and reduce the moisture content of the product to below 10%. The cold air cooling machine has a conveyor belt; a cutting machine, which is used to cut the product into 3 square centimeters of bean curd flakes; a metal detector, which is used to detect the presence of metal; and a packaging machine, which is used for packaging.
第8圖係根據本發明之一實施例擠壓成型機示意圖,第9圖係根據本發明之一實施例擠壓模具示意圖,第10圖係根據本發明之一實施例豆皮成型機示意圖,第11圖係根據本發明之一實施例豆皮定型機示意圖。 Figure 8 is a schematic diagram of an extrusion molding machine according to one embodiment of the present invention, Figure 9 is a schematic diagram of an extrusion mold according to one embodiment of the present invention, Figure 10 is a schematic diagram of a bean curd molding machine according to one embodiment of the present invention, and Figure 11 is a schematic diagram of a bean curd shaping machine according to one embodiment of the present invention.
100:連續式無豆渣非油炸機能豆皮製作系統 100: Continuous non-soy dregs non-fried functional bean curd skin production system
110:豆皮製作裝置 110: Bean curd making device
120:檢測包裝裝置 120: Detection and packaging equipment
111:原料添加機 111: Raw material adding machine
112:擠壓成型機 112: Extrusion molding machine
113:豆皮定型機 113: Bean curd shaping machine
114:冷風降溫機 114: Cold air cooling machine
115:裁切機 115: Cutting machine
121:金檢機 121: Gold detector
122:包裝機 122:Packaging machine
200:連續式無豆渣非油炸機能豆皮製作方法 200: Continuous method for making non-fried functional bean curd skin without soybean residue
210:豆皮製作程序 210: Bean curd production process
220:檢測包裝程序 220: Testing packaging procedures
211:原料混合程序 211: Raw material mixing procedure
212:擠壓程序 212: Squeeze procedure
213:豆皮成型程序 213: Bean curd forming process
214:豆皮定型程序 214: Bean curd shaping procedure
215:冷風降溫程序 215: Cold air cooling program
216:裁切程序 216: Cutting procedure
221:金檢程序 221: Financial inspection procedures
222:包裝程序 222: Packaging process
300:連續式無豆渣非油炸機能豆皮製作方法 300: Continuous method for making non-fried functional bean curd skin without soybean residue
311:原料混合程序 311: Raw material mixing procedure
312:擠壓程序 312: Squeeze procedure
313:豆皮成型程序 313: Bean curd forming process
314:豆皮定型程序 314: Bean curd shaping procedure
315:冷風降溫程序 315: Cold air cooling program
316:裁切程序 316: Cutting procedure
320:檢測包裝程序 320: Testing packaging procedures
321:金檢程序 321: Financial inspection procedures
322:包裝程序 322: Packaging process
400:連續式無豆渣非油炸機能豆皮製作系統 400: Continuous non-soy dregs non-fried functional bean curd skin production system
401:原料添加機 401: Raw material adding machine
402:擠壓機 402: Extruder
403:豆皮成型機 403: Bean curd forming machine
404:豆皮定型機 404: Bean curd shaping machine
405:冷風降溫機 405: Cold air cooling machine
406:裁切機 406: Cutting machine
407:金檢機 407: Gold detector
408:包裝機 408:Packaging machine
〔圖1〕係根據本發明之一實施例連續式無豆渣非油炸機能豆皮製作系統示意圖。 [Figure 1] is a schematic diagram of a continuous non-okara-free non-fried functional bean curd skin production system according to one embodiment of the present invention.
〔圖2〕係根據本發明之一實施例連續式無豆渣非油炸機能豆皮製作方法流程圖。 [Figure 2] is a flow chart of a continuous method for making non-fried functional bean curd skin without soybean residue according to one embodiment of the present invention.
〔圖3〕係根據本發明之一實施例豆皮製作程序流程圖。 [Figure 3] is a flowchart of the bean curd production process according to one embodiment of the present invention.
〔圖4〕係根據本發明之一實施例檢測包裝程序流程圖。 [Figure 4] is a flow chart of the packaging process inspection according to one embodiment of the present invention.
〔圖5〕係根據本發明之一實施例連續式無豆渣非油炸機能豆皮製作方法流程圖。 [Figure 5] is a flow chart of a continuous method for making non-fried functional bean curd skin without soybean residue according to one embodiment of the present invention.
〔圖6〕係根據本發明之一實施例檢測包裝程序流程圖。 [Figure 6] is a flow chart of the packaging process inspection according to one embodiment of the present invention.
〔圖7〕係根據本發明之一實施例連續式無豆渣非油炸機能豆皮製作系統示意圖。 [Figure 7] is a schematic diagram of a continuous non-okara-free non-fried functional bean curd skin production system according to one embodiment of the present invention.
〔圖8〕係根據本發明之一實施例擠壓機示意圖。 [Figure 8] is a schematic diagram of an extruder according to one embodiment of the present invention.
〔圖9〕係根據本發明之一實施例擠壓模具示意圖。 [Figure 9] is a schematic diagram of an extrusion die according to one embodiment of the present invention.
〔圖10〕係根據本發明之一實施例豆皮成型機示意圖。 [Figure 10] is a schematic diagram of a bean curd forming machine according to one embodiment of the present invention.
〔圖11〕係根據本發明之一實施例豆皮定型機示意圖。 [Figure 11] is a schematic diagram of a bean curd shaping machine according to one embodiment of the present invention.
本發明在此所探討的方向為一種連續式無豆渣非油炸機能豆皮製作方法,為了能徹底地瞭解本發明,將在下列的描述中提出詳盡的結構及其元件與方法步驟。顯然地,本發明的施行並未限定於應用於一種連豆皮製作方法之技藝者所熟習的特殊細節。另一方面,眾所周知的結構及其元件並未描述於細節中,以避免造成本發明不必要之限制。此外,為提供更清楚之描述及使熟悉該項技藝者能理解本發明之創作內容,圖示內各部分並沒有依照其相對之尺寸而繪圖,某些尺寸與其他相關尺度之比例會被突顯而顯得誇張,且不相關之細節部分亦未完全繪出,以求圖示之簡潔。本發明的較佳實施例會詳細描述如下,然而除了這些詳細描述之外,本發明還可以廣泛地施行在其他的實施例中,且本發明範圍不受限定,其以之後的專利範圍為準。 The direction discussed in the present invention is a continuous method for making non-fried functional bean curd skin without soybean residue. In order to fully understand the present invention, a detailed structure, its components and method steps will be presented in the following description. Obviously, the implementation of the present invention is not limited to the special details familiar to the skilled person in the application of a continuous bean curd skin making method. On the other hand, the well-known structure and its components are not described in the details to avoid unnecessary limitations of the present invention. In addition, in order to provide a clearer description and enable those familiar with the art to understand the creative content of the present invention, the various parts in the diagram are not drawn according to their relative sizes, and the ratio of certain sizes to other related scales will be highlighted and exaggerated, and irrelevant details are not fully drawn in order to simplify the diagram. The preferred embodiments of the present invention are described in detail below. However, in addition to these detailed descriptions, the present invention can also be widely implemented in other embodiments, and the scope of the present invention is not limited, and it is subject to the subsequent patent scope.
請參閱第1圖所示,本發明係為一種連續式無豆渣非油炸機能豆皮製作系統100,其包含:一豆皮製作裝置110與一檢測包裝裝置120。
Please refer to FIG. 1. The present invention is a continuous non-okara non-fried functional bean curd
如上述之豆皮製作裝置110,其包含:一原料添加機111、一擠壓機112、一豆皮成型機113、一豆皮定型機114、一冷風降溫機115及裁切機116。
The bean
如上述之一檢測包裝裝置120,其包含:一金檢機121與一包裝機122。
As mentioned above, the inspection and
如上述之原料添加機111,係為一種具可攪拌功能之原料添加機111。其中原料配方,包含黃豆分離蛋白、小麥分離蛋白、黃豆粉和脫脂黃豆等,其比例可為20-30:25-35:33-43:5-10,或加入其他穀類如米粉、蕎麥粉或澱粉等,另外加水量為使食品流體的水份含量為37至53%。
The raw
如上述之擠壓機112,係為一種可為單軸或雙軸擠壓機,藉由螺桿的旋轉、推動和擠壓,食品流體通過擠壓機的不同溫度區段,再通過擠壓模具成型,此模具可為4孔、6孔或12孔,孔徑厚度0.5-2公釐,寬度為3-20公分。
The
如上述之豆皮成型機113,係為一橫桿具圓柱長條型,長度大於10公分,一般為20-50公分,直徑大於0.5公分,一般為1-10公分,擠壓之豆皮產品等可藉出口橫桿程序,避免擠壓出來的豆皮薄片彼此交纏沾黏。其中,長度更可大於10公分,一般為20-50公分,直徑大於1公分,一般為5-15公分,
As mentioned above, the bean
如上述之豆皮定型機114,係為藉由滾輪擠壓之豆皮產品,將產品壓成平面薄片狀,避免皺褶捲曲。
As mentioned above, the bean
如上述之冷風降溫機115,係為藉由輸送帶自然降溫,或風扇降溫,或攪拌降溫,使產品溫度降至25-30℃,並且由產品水氣蒸散,降低產品水分含量至10%以下,避免包裝時產生水氣及孳生微生物。
As mentioned above, the cold
如上述之冷風降溫機114,再來藉由一裁切機進行裁切,然後再藉由一金檢機121以檢測有無金屬,接著藉由一包
裝機122進行包裝。
As mentioned above, the cold
請參閱第2圖所示,本發明係為一種連續式無豆渣非油炸機能豆皮製作方法200,其包含:進行一豆皮製作程序210與進行一檢測包裝程序220。
Please refer to FIG. 2, the present invention is a
請參閱第3圖所示,如上述之進行一豆皮製作程序210,其包含:進行一原料混合程序211,然後進行一擠壓程序212,接著進行一豆皮成型程序213,接著進行一豆皮定型程序214,再來進行一冷風降溫程序215,接續進行一裁切程序216。
Please refer to FIG. 3, as shown in the above, a bean
請參閱第4圖所示,如上述之進行一檢測包裝程序220,其包含:進行一金檢程序221,接著進行一包裝程序222。
Please refer to FIG. 4, as shown in the above, the detection and
請參閱第5圖所示,如上述之進行一連續式無豆渣非油炸機能豆皮製作方法300,其包含:進行一原料混合程序311,然後進行一擠壓程序312,接著進行一豆皮成型程序313,接著進行一豆皮定型程序314,再來進行一冷風降溫程序315,接續進行一裁切程序316。
Please refer to FIG. 5 , as shown in the above-mentioned
請參閱第6圖所示,如上述之進行一檢測包裝程序320,其包含:進行一金檢程序321,接著進行一包裝程序322。
Please refer to FIG. 6, as shown in the above, the detection and
如上述,進行一原料混合程序311係為以原料添加機111提供原料,然後進行一擠壓程序312,藉由擠壓機112之螺桿的旋轉、推動和擠壓,食品流體通過擠壓機的不同溫度區段,再通過擠壓模具成型,接著進行一豆皮成型程序313,藉由豆皮成型機113,擠壓之豆皮產品等可藉出口橫桿程序,避免擠
壓出來的豆皮薄片彼此交纏沾黏,接著進行一豆皮定型程序313,藉由豆皮定型機114,滾輪擠壓之豆皮產品,將產品壓成平面薄片狀,避免皺褶捲曲,然後進行一冷風降溫程序314,再來進行一裁切程序315。
As described above, a raw
如上述,進行一擠壓程序312,係為藉由食品流體流量可保持為每小時30-130公斤,使單軸擠壓機入口到出口區段的溫度分別設定為100至140℃,160至180℃,170至210℃,190至220℃的範圍。其中擠壓模具設有唇閥,以利豆皮成型,唇閥間隙為0.1至3公釐,模口溫度為150至210℃,模口壓力為每平方公分0.2至50公斤,其中擠壓機模具可為可為4孔、6孔或12孔,孔徑厚度0.5-2公釐,寬度為3-20公分。
As mentioned above, an
擠壓機112食品流體流量保持每小時30-130公斤,使單軸擠壓機入口到出口區段的溫度分別設定為100至140℃,160至180℃,170至210℃,190至220℃的範圍。且擠壓模具設有唇閥,以利豆皮成型,唇閥間隙為0.1至3公釐,模口溫度為150至210℃,模口壓力為每平方公分0.2至50公斤。擠壓機112模具可為4孔、6孔或12孔,孔徑厚度0.5-2公釐,寬度3-20公分。
The food fluid flow rate of the
食品原料的選擇及其擠壓時預設條件1:當欲製作的食用薄片為豆皮時,使黃豆蛋白與小麥分離蛋白均勻混合成食品原料後,再與水混合成食品流體,該黃豆蛋白可選全脂黃豆粉、脫脂黃豆粉、黃豆濃縮蛋白及黃豆分離蛋白;較佳是使用黃豆分離蛋白。黃豆蛋白與澱粉的混合物與水混合後的水分 含量為35%~85%。擠壓的預設條件為:食品流體擠壓時水份含量較佳為37至53%,食品流體流量可保持每小時為30-130公斤,較佳為每小時41.6公斤,使單軸擠壓機入口到出口區段的溫度分別設定為100至140℃,160至180℃,170至210℃,190至220℃的範圍。其中擠壓模具設有唇閥,以利豆皮成型,唇閥間隙為0.1至3公釐,模口溫度為150至210℃,模口壓力為每平方公分0.2至50公斤。 Selection of food raw materials and pre-set conditions for extrusion 1: When the edible thin slices to be produced are bean curd skins, the soy protein and wheat protein isolate are uniformly mixed into the food raw materials, and then mixed with water to form a food fluid. The soy protein can be selected from full-fat soy flour, defatted soy flour, soy protein concentrate and soy protein isolate; soy protein isolate is preferably used. The moisture content of the mixture of soy protein and starch after mixing with water is 35%~85%. The preset conditions for extrusion are: the water content of the food fluid during extrusion is preferably 37 to 53%, the food fluid flow rate can be maintained at 30-130 kg per hour, preferably 41.6 kg per hour, so that the temperature of the inlet to outlet section of the single-axis extruder is set to the range of 100 to 140°C, 160 to 180°C, 170 to 210°C, and 190 to 220°C respectively. The extrusion die is equipped with a lip valve to facilitate the forming of bean curd skin. The lip valve gap is 0.1 to 3 mm, the die temperature is 150 to 210°C, and the die pressure is 0.2 to 50 kg per square centimeter.
食品原料的選擇及其擠壓時預設條件2:製作的食用薄片為米皮時,則以米粉與澱粉均勻混合成食品原料後,再與水混合成食品流體,較佳的米粉與澱粉的混合物與水混合後的水分含量為30%~80%,米粉可選自白米粉、糯米粉或梗米粉等;澱粉的添加量為0~50%,可選自樹薯澱粉、玉米澱粉或小麥澱粉等。擠壓預設條件為:食品流體擠壓時水份含量為30至40%,食品流體流時較佳保持為每小時為30-130公斤,較佳為每小時53.1公斤,使單軸擠壓機入口到出口區段的溫度分別設定為100至140℃,160至180℃,170至180℃,190至220℃範圍。擠壓模具設有唇閥,以利使米皮成型,其間隙為0.5至2公釐,模口溫度為160至210℃,模口壓力為每平方公分0至45公斤。 Selection of food raw materials and default conditions for extrusion 2: When the edible flakes to be produced are rice bran, rice flour and starch are uniformly mixed into food raw materials, and then mixed with water to form a food fluid. The moisture content of the optimal mixture of rice flour and starch after mixing with water is 30%~80%. The rice flour can be selected from white rice flour, glutinous rice flour or stalk rice flour, etc.; the amount of starch added is 0~50%, which can be selected from tapioca starch, corn starch or wheat starch, etc. The preset conditions for extrusion are: the moisture content of the food fluid during extrusion is 30 to 40%, the food fluid flow is preferably maintained at 30-130 kg per hour, preferably 53.1 kg per hour, and the temperature of the inlet to outlet section of the single-axis extruder is set to 100 to 140°C, 160 to 180°C, 170 to 180°C, and 190 to 220°C respectively. The extrusion die is equipped with a lip valve to facilitate the formation of the rice skin, with a gap of 0.5 to 2 mm, a die temperature of 160 to 210°C, and a die pressure of 0 to 45 kg per square centimeter.
食品原料的選擇及其擠壓時預設條件3:當欲製作的食用薄片為為麥皮時,食品原料使用麵粉,再與水混合成食品流體,各類麵粉均可使用,如高筋麵粉、低筋麵粉與全麵粉均可,但未添加任何其他澱粉。食品流體的水分含量為53%~ 60%。擠壓時的預設條件為:食品流體擠壓時水份含量較佳為53至60%,食品流體流量每小時可為30-130公斤,較佳保持為每小時30.8公斤,使單軸擠壓機入口到出口區段的溫度分別設定為100至140℃,150至180℃,170至200℃,180至210℃範圍,擠壓模具設有唇閥,以利使麥皮成型,其間隙為0.5至2公釐,模口溫度160至200℃,模口壓力為每平方公分1至12公斤。 Selection of food raw materials and default conditions for extrusion 3: When the edible flakes to be produced are wheat bran, the food raw materials are flour, which is then mixed with water to form a food fluid. All kinds of flour can be used, such as high-gluten flour, low-gluten flour and whole flour, but no other starch is added. The moisture content of the food fluid is 53%~60%. The preset conditions for extrusion are: the moisture content of the food fluid during extrusion is preferably 53 to 60%, the food fluid flow rate can be 30-130 kg per hour, preferably maintained at 30.8 kg per hour, the temperature of the inlet to the outlet section of the single-axis extruder is set to 100 to 140°C, 150 to 180°C, 170 to 200°C, 180 to 210°C, the extrusion die is equipped with a lip valve to facilitate the formation of the bran, the gap is 0.5 to 2 mm, the die temperature is 160 to 200°C, and the die pressure is 1 to 12 kg per square centimeter.
食品流體經單軸擠壓機處理後,送入位於出口端的擠壓模具,食品流體先後在擠壓模具中經由導流、滯流、降壓並降低剪應力,最後再送出模具而擠製成所需的食用薄片。 After being processed by the single-axis extruder, the food fluid is sent into the extrusion die at the outlet. The food fluid is first guided, stagnant, depressurized and shear stress reduced in the extrusion die, and finally sent out of the die to be extruded into the desired edible slices.
如上述,進行一豆皮成型程序313,係為藉由豆皮定型機113進行,進行一橫桿成型程序,擠壓之豆皮產品等可藉出口橫桿程序,避免擠壓出來的豆皮薄片彼此交纏沾黏。其中,長度更可大於10公分,一般為20-50公分,直徑大於1公分,一般為5-15公分。
As mentioned above, a bean
如上述,進行一豆皮定型程序314,擠壓之豆皮產品可藉滾輪定型程序,將產品壓成平面薄片狀,避免皺褶捲曲。
As described above, a bean
如上述,進行一冷風降溫程序315,係為藉由冷風降溫機115進行降溫。再來進行一裁切程序316,係為藉由裁切機116將豆皮成型程序313後的豆皮裁成預設大小。
As mentioned above, a cold
請參閱第6圖所示,如上述,進行一金檢程序321,藉由金檢機121進行檢測有無金屬。然後,進行一包裝程序322係為包裝薏仁粒,係為藉由包裝機122進行。
Please refer to Figure 6. As mentioned above, a
請參閱第7圖所示,本發明另提供一種連續式無豆渣非油炸機能豆皮製作系統400,其包含:一原料添加機401、一擠壓機402、一豆皮成型機403、一豆皮定型機404、一冷風降溫機405及一裁切機406;其中,原料添加機401,係為一種具可攪拌功能之原料添加機101。其中原料配方,包含小麥分離蛋白250公斤,黃豆分離蛋白300公斤,黃豆粉380公斤,脫油黃豆粉(水分含量<8%)70公斤,經過攪拌混合後倒入進料口;如上述之擠壓機402,係為一種單軸擠壓機的食品流體流量保持為每小時41.6公斤,入口到出口區段的溫度分別設定為140℃,180℃,210℃和220℃,擠壓模具為6孔模具,其中孔係為唇閥,其中唇閥利於豆皮成型,唇閥間隙為1.5公釐,模口溫度為18至210℃,模口壓力為每平方公分30-40公斤;如上述之豆皮成型機403,;如上述之豆皮定型機404,係為一橫桿具圓柱長條型,長度大於10公分,一般為20-50公分,直徑大於0.5公分,一般為1-10公分,擠壓之豆皮產品等可藉出口橫桿,避免擠壓出來的豆皮薄片彼此交纏沾黏;如上述之豆皮定型機404,係為藉滾輪定型,將產品壓成平面薄片狀,避免皺褶捲曲;如上述之冷風降溫機405,係為輸送帶自然降溫,使產品溫度至25-30℃,使產品水氣蒸散,降低產品水分含量至10%以下;如上述之裁切機406裁切產品成3平方公分的豆皮薄片產品,之後再藉由一金檢機407以檢測有無金屬,接著藉由一包裝機408進行包裝。
Please refer to FIG. 7 , the present invention further provides a continuous non-okara-free non-fried functional bean curd
300:連續式無豆渣非油炸機能豆皮製作方法 300: Continuous method for making non-fried functional bean curd skin without soybean residue
311:原料混合程序 311: Raw material mixing procedure
312:擠壓程序 312: Squeeze procedure
313:豆皮成型程序 313: Bean curd forming process
314:豆皮定型程序 314: Bean curd shaping procedure
315:冷風降溫程序 315: Cold air cooling program
316:裁切程序 316: Cutting procedure
320:檢測包裝程序 320: Testing packaging procedures
Claims (10)
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