TW202415697A - Semiconductor substrate manufacturing method, composition and polymer - Google Patents

Semiconductor substrate manufacturing method, composition and polymer Download PDF

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TW202415697A
TW202415697A TW112136679A TW112136679A TW202415697A TW 202415697 A TW202415697 A TW 202415697A TW 112136679 A TW112136679 A TW 112136679A TW 112136679 A TW112136679 A TW 112136679A TW 202415697 A TW202415697 A TW 202415697A
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片切崇
阿部真也
辻孝史
中津大貴
宮内裕之
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日商Jsr股份有限公司
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Abstract

本發明的目的在於提供一種使用能夠形成耐彎曲性優異的膜的組成物的半導體基板的製造方法、組成物及聚合體。一種半導體基板的製造方法,包括:於基板上直接或間接地塗敷抗蝕劑底層膜形成用組成物的步驟;於藉由所述塗敷步驟而形成的抗蝕劑底層膜上直接或間接地形成抗蝕劑圖案的步驟;以及進行以所述抗蝕劑圖案為遮罩的蝕刻的步驟,且所述抗蝕劑底層膜形成用組成物含有具有下述式(1)所表示的結構單元的聚合體、以及溶媒。 (式(1)中,Ar 1為具有環員數5~40的芳香環的二價基。X 1為下述式(i)所表示的二價基) (式(i)中,R 1及R 2分別獨立地為氫原子或碳數1~20的一價有機基,或者表示該些基相互結合並與該些所鍵結的碳原子一起形成的碳數3~20的二價脂環式烴基。*及**為所述式(1)中的結合鍵) The object of the present invention is to provide a method for manufacturing a semiconductor substrate using a composition capable of forming a film having excellent bending resistance, a composition and a polymer. A method for manufacturing a semiconductor substrate comprises: a step of directly or indirectly coating a composition for forming an anti-etching agent base film on a substrate; a step of directly or indirectly forming an anti-etching agent pattern on the anti-etching agent base film formed by the coating step; and a step of performing etching using the anti-etching agent pattern as a mask, wherein the composition for forming an anti-etching agent base film contains a polymer having a structural unit represented by the following formula (1) and a solvent. (In formula (1), Ar1 is a divalent group having an aromatic ring having 5 to 40 ring members. X1 is a divalent group represented by the following formula (i)) (In formula (i), R1 and R2 are independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or these groups are bonded to each other and together with the carbon atoms to which they are bonded, form a divalent alicyclic hydrocarbon group having 3 to 20 carbon atoms. * and ** are bonding bonds in formula (1))

Description

半導體基板的製造方法、組成物及聚合體Semiconductor substrate manufacturing method, composition and polymer

本發明是有關於一種半導體基板的製造方法、組成物及聚合體。The present invention relates to a method for manufacturing a semiconductor substrate, a composition and a polymer.

於半導體元件的製造中,例如使用多層抗蝕劑製程,所述多層抗蝕劑製程是對介隔有機底層膜、含矽膜等抗蝕劑底層膜而積層於基板上的抗蝕劑膜進行曝光及顯影,從而形成抗蝕劑圖案。該製程中,以該抗蝕劑圖案為遮罩而對抗蝕劑底層膜進行蝕刻,並以所獲得的抗蝕劑底層膜圖案為遮罩,進而對基板進行蝕刻,藉此可於半導體基板上形成所期望的圖案(參照日本專利特開2004-177668號公報)。In the manufacture of semiconductor devices, for example, a multi-layer resist process is used, wherein a resist film deposited on a substrate through an organic bottom layer film, a silicon-containing film, etc. is exposed and developed to form a resist pattern. In this process, the resist bottom layer film is etched using the resist pattern as a mask, and the substrate is further etched using the obtained resist bottom layer film pattern as a mask, thereby forming a desired pattern on a semiconductor substrate (see Japanese Patent Publication No. 2004-177668).

針對此種抗蝕劑底層膜形成用組成物中所使用的材料,進行了各種研究(參照國際公開第2011/108365號)。 [現有技術文獻] [專利文獻] Various studies have been conducted on the materials used in the composition for forming the anti-corrosion agent base film (see International Publication No. 2011/108365). [Prior Art Literature] [Patent Literature]

[專利文獻1]日本專利特開2004-177668號公報 [專利文獻2]國際公開第2011/108365號 [Patent document 1] Japanese Patent Publication No. 2004-177668 [Patent document 2] International Publication No. 2011/108365

[發明所欲解決之課題] 於多層抗蝕劑製程中,對作為抗蝕劑底層膜的有機底層膜要求耐彎曲性。[Problem to be solved by the invention] In the multi-layer anti-corrosion process, the organic base film serving as the anti-corrosion base film is required to have bending resistance.

本發明是基於以上所述的情況而成,其目的在於提供一種使用能夠形成耐彎曲性優異的膜的組成物的半導體基板的製造方法、組成物及聚合體。 [解決課題之手段] The present invention is based on the above-mentioned situation, and its purpose is to provide a method for manufacturing a semiconductor substrate using a composition capable of forming a film with excellent bending resistance, a composition, and a polymer. [Means for Solving the Problem]

本發明於一實施形態中是有關於一種半導體基板的製造方法,包括: 於基板上直接或間接地塗敷抗蝕劑底層膜形成用組成物的步驟; 於藉由所述塗敷步驟而形成的抗蝕劑底層膜上直接或間接地形成抗蝕劑圖案的步驟;以及 進行以所述抗蝕劑圖案為遮罩的蝕刻的步驟,且 所述抗蝕劑底層膜形成用組成物含有: 具有下述式(1)所表示的結構單元的聚合體(以下,亦稱為「[A]聚合體」);以及 溶媒(以下,亦稱為「[B]溶媒」)。 (式(1)中,Ar 1為具有環員數5~40的芳香環的二價基。X 1為下述式(i)所表示的二價基) (式(i)中,R 1及R 2分別獨立地為氫原子或碳數1~20的一價有機基,或者表示該些基相互結合並與該些所鍵結的碳原子一起形成的碳數3~20的二價脂環式烴基。*及**為所述式(1)中的結合鍵) The present invention, in one embodiment, relates to a method for manufacturing a semiconductor substrate, comprising: a step of directly or indirectly coating an anti-etching agent base film forming composition on a substrate; a step of directly or indirectly forming an anti-etching agent pattern on the anti-etching agent base film formed by the coating step; and a step of etching using the anti-etching agent pattern as a mask, wherein the anti-etching agent base film forming composition contains: a polymer having a structural unit represented by the following formula (1) (hereinafter also referred to as "[A] polymer"); and a solvent (hereinafter also referred to as "[B] solvent"). (In formula (1), Ar1 is a divalent group having an aromatic ring having 5 to 40 ring members. X1 is a divalent group represented by the following formula (i)) (In formula (i), R1 and R2 are independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or represent a divalent alicyclic hydrocarbon group having 3 to 20 carbon atoms formed by combining these groups with the carbon atoms to which they are bonded. * and ** represent bonding bonds in formula (1))

於本說明書中,所謂「環員數」是指構成環的原子的數量。例如,聯苯環的環員數為12,萘環的環員數為10,芴環的環員數為13。In this specification, the term "ring member number" refers to the number of atoms constituting a ring. For example, a biphenyl ring has 12 ring members, a naphthyl ring has 10 ring members, and a fluorene ring has 13 ring members.

本發明於另一實施形態中是有關於一種組成物,含有: 具有下述式(1)所表示的結構單元的聚合體;以及 溶媒。 (式(1)中,Ar 1為具有環員數5~40的芳香環的二價基。X 1為下述式(i)所表示的二價基) (式(i)中,R 1及R 2分別獨立地為氫原子或碳數1~20的一價有機基,或者表示該些基相互結合並與該些所鍵結的碳原子一起形成的碳數3~20的二價脂環式烴基。*及**為所述式(1)中的結合鍵) In another embodiment, the present invention relates to a composition comprising: a polymer having a structural unit represented by the following formula (1); and a solvent. (In formula (1), Ar1 is a divalent group having an aromatic ring having 5 to 40 ring members. X1 is a divalent group represented by the following formula (i)) (In formula (i), R1 and R2 are independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or these groups are bonded to each other and together with the carbon atoms to which they are bonded, form a divalent alicyclic hydrocarbon group having 3 to 20 carbon atoms. * and ** are bonding bonds in formula (1))

本發明於又一實施形態中是有關於一種聚合體,其 具有下述式(1)所表示的結構單元。 (式(1)中,Ar 1為具有環員數5~40的芳香環的二價基。X 1為下述式(i)所表示的二價基) (式(i)中,R 1及R 2分別獨立地為氫原子或碳數1~20的一價有機基,或者表示該些基相互結合並與該些所鍵結的碳原子一起形成的碳數3~20的二價脂環式烴基。*及**為所述式(1)中的結合鍵) [發明的效果] In another embodiment, the present invention relates to a polymer having a structural unit represented by the following formula (1). (In formula (1), Ar1 is a divalent group having an aromatic ring having 5 to 40 ring members. X1 is a divalent group represented by the following formula (i)) (In formula (i), R1 and R2 are independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or these groups are bonded to each other and together with the carbon atoms to which they are bonded, form a divalent alicyclic hydrocarbon group having 3 to 20 carbon atoms. * and ** are bonding bonds in formula (1)) [Effects of the Invention]

藉由該半導體基板的製造方法,形成耐彎曲性優異的抗蝕劑底層膜,因此可獲得良好的半導體基板。藉由該組成物,可形成耐彎曲性優異的膜。該聚合體對於能夠形成耐彎曲性優異的膜的組成物而言較佳。因此,該些可較佳地用於今後預計進一步進行微細化的半導體元件的製造等。By the method for manufacturing a semiconductor substrate, an anti-etching agent bottom layer film having excellent bending resistance is formed, so that a good semiconductor substrate can be obtained. By the composition, a film having excellent bending resistance can be formed. The polymer is preferably a composition capable of forming a film having excellent bending resistance. Therefore, these can be preferably used in the manufacture of semiconductor elements that are expected to be further miniaturized in the future.

以下,對本發明的各實施形態的半導體基板的製造方法、組成物及聚合體進行詳細說明。另外,亦較佳為實施形態中的較佳的態樣的組合。Hereinafter, the manufacturing method, composition and polymer of the semiconductor substrate of each embodiment of the present invention are described in detail. In addition, the combination of the preferred aspects in the embodiment is also preferred.

《半導體基板的製造方法》 該半導體基板的製造方法包括:於基板上直接或間接地塗敷抗蝕劑底層膜形成用組成物的步驟(以下,亦稱為「塗敷步驟」);於藉由所述塗敷步驟而形成的抗蝕劑底層膜上直接或間接地形成抗蝕劑圖案的步驟(以下,亦稱為「抗蝕劑圖案形成步驟」);以及進行以所述抗蝕劑圖案為遮罩的蝕刻的步驟(以下,亦稱為「蝕刻步驟」)。 《Method for manufacturing semiconductor substrate》 The method for manufacturing semiconductor substrate includes: a step of directly or indirectly coating a composition for forming an anti-etching agent bottom layer film on a substrate (hereinafter, also referred to as "coating step"); a step of directly or indirectly forming an anti-etching agent pattern on the anti-etching agent bottom layer film formed by the coating step (hereinafter, also referred to as "anti-etching agent pattern forming step"); and a step of performing etching using the anti-etching agent pattern as a mask (hereinafter, also referred to as "etching step").

藉由該半導體基板的製造方法,於所述塗敷步驟中作為抗蝕劑底層膜形成用組成物而使用後述的該組成物,藉此可形成耐彎曲性優異的抗蝕劑底層膜,因此可製造具有良好的圖案形狀的半導體基板。According to the method for manufacturing a semiconductor substrate, the composition described below is used as a composition for forming an anti-corrosion agent base film in the coating step, thereby forming an anti-corrosion agent base film with excellent bending resistance, thereby manufacturing a semiconductor substrate with a good pattern shape.

該半導體基板的製造方法視需要亦可更包括相對於所述抗蝕劑底層膜直接或間接地形成含矽膜的步驟(以下,亦稱為「含矽膜形成步驟」)。The method for manufacturing the semiconductor substrate may further include, if necessary, a step of directly or indirectly forming a silicon-containing film relative to the anti-etching agent bottom layer film (hereinafter also referred to as "silicon-containing film forming step").

以下,對該半導體基板的製造方法中使用的組成物及各步驟進行說明。Hereinafter, the composition and each step used in the method for manufacturing the semiconductor substrate will be described.

<組成物> 作為抗蝕劑底層膜形成用組成物的該組成物含有[A]聚合體與[B]溶媒。該組成物亦可於不損及本發明的效果的範圍內含有任意成分。 <Composition> The composition for forming an anti-corrosion agent base film contains [A] a polymer and [B] a solvent. The composition may contain any component within the range that does not impair the effect of the present invention.

該組成物藉由含有[A]聚合體與[B]溶媒,可形成耐彎曲性優異的膜。因此,該組成物可用作用於形成膜的組成物。更詳細而言,該組成物可較佳地用作用於形成多層抗蝕劑製程中的抗蝕劑底層膜的組成物。The composition can form a film having excellent bending resistance by containing [A] a polymer and [B] a solvent. Therefore, the composition can be used as a composition for forming a film. More specifically, the composition can be preferably used as a composition for forming an anti-corrosion agent bottom layer film in a multi-layer anti-corrosion agent process.

以下,對該組成物所含有的各成分進行說明。Hereinafter, each component contained in this composition will be described.

<[A]聚合體> [A]聚合體具有下述式(1)所表示的結構單元。[A]聚合體亦可具有兩種以上的下述式(1)所表示的結構單元。該組成物可含有一種或兩種以上的[A]聚合體。 (式(1)中,Ar 1為具有環員數5~40的芳香環的二價基。X 1為下述式(i)所表示的二價基) (式(i)中,R 1及R 2分別獨立地為氫原子或碳數1~20的一價有機基,或者表示該些基相互結合並與該些所鍵結的碳原子一起形成的碳數3~20的二價脂環式烴基。*及**為所述式(1)中的結合鍵) <[A] Polymer> The [A] polymer has a structural unit represented by the following formula (1). The [A] polymer may have two or more structural units represented by the following formula (1). The composition may contain one or more [A] polymers. (In formula (1), Ar1 is a divalent group having an aromatic ring having 5 to 40 ring members. X1 is a divalent group represented by the following formula (i)) (In formula (i), R1 and R2 are independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or represent a divalent alicyclic hydrocarbon group having 3 to 20 carbon atoms formed by combining these groups with the carbon atoms to which they are bonded. * and ** represent bonding bonds in formula (1))

所述式(1)中,作為Ar 1中的環員數5~40的芳香環,例如可列舉:苯環、萘環、蒽環、萉環、菲環、芘環、芴環、苝環、蔻環等芳香族烴環、呋喃環、吡咯環、噻吩環、磷雜環戊二烯(phosphole)環、吡唑環、噁唑環、異噁唑環、噻唑環、吡啶環、吡嗪環、嘧啶環、噠嗪環、三嗪環、咔唑環、二苯並呋喃環等雜芳香環、或者該些的組合等。所述Ar 1中的芳香環較佳為選自由苯環、萘環、蒽環、萉環、菲環、芘環、芴環及苝環所組成的群組中的至少一個芳香族烴環。作為Ar 1中的芳香環,更佳為苯環、萘環、芘環或芴環。 In the above formula (1), examples of the aromatic ring having 5 to 40 ring members in Ar1 include aromatic hydrocarbon rings such as benzene ring, naphthalene ring, anthracene ring, phenanthrene ring, phenanthrene ring, pyrene ring, fluorene ring, perylene ring, coronene ring, furan ring, pyrrole ring, thiophene ring, phosphole ring, pyrazole ring, oxazole ring, isooxazole ring, thiazole ring, pyridine ring, pyrazine ring, pyrimidine ring, oxazine ring, triazine ring, carbazole ring, dibenzofuran ring, and heteroaromatic rings, or combinations thereof. The aromatic ring in Ar 1 is preferably at least one aromatic hydrocarbon ring selected from the group consisting of a benzene ring, a naphthalene ring, an anthracene ring, a phenanthrene ring, a phenanthrene ring, a pyrene ring, a fluorene ring and a perylene ring. More preferably, the aromatic ring in Ar 1 is a benzene ring, a naphthalene ring, a pyrene ring or a fluorene ring.

所述式(1)中,作為Ar 1所表示的具有環員數5~40的芳香環的二價基,可較佳地列舉自所述Ar 1中的環員數5~40的芳香環中除去兩個氫原子而得的基(q)、或將該基(q)與後述的R 7所表示的碳數1~20的二價有機基組合而得的基等。 In the above formula (1), the divalent group having an aromatic ring having 5 to 40 ring members represented by Ar1 preferably includes a group (q) obtained by removing two hydrogen atoms from the aromatic ring having 5 to 40 ring members in Ar1 , or a group obtained by combining the group (q) with a divalent organic group having 1 to 20 carbon atoms represented by R7 described later.

所述式(i)中,作為R 1及R 2所表示的碳數1~20的一價有機基,例如可列舉:碳數1~20的一價烴基、於該烴基的碳-碳間或所述烴基的末端具有二價含雜原子的基的基、所述烴基具有的氫原子的一部分或全部經一價含雜原子的基取代而得的基或該些的組合等。 In the above formula (i), examples of the monovalent organic group having 1 to 20 carbon atoms represented by R1 and R2 include: a monovalent hydrocarbon group having 1 to 20 carbon atoms, a group having a divalent impurity-containing group between carbon atoms of the hydrocarbon group or at the end of the hydrocarbon group, a group in which a part or all of the hydrogen atoms of the hydrocarbon group are substituted with a monovalent impurity-containing group, or a combination thereof.

作為碳數1~20的一價烴基,例如可列舉:碳數1~20的一價鏈狀烴基、碳數3~20的一價脂環式烴基、碳數6~20的一價芳香族烴基或該些的組合等。Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms include a monovalent chain hydrocarbon group having 1 to 20 carbon atoms, a monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms, a monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms, and combinations thereof.

於本說明書中,於「烴基」中包含鏈狀烴基、脂環式烴基及芳香族烴基。於該「烴基」中包含飽和烴基及不飽和烴基。所謂「鏈狀烴基」是指不包含環結構而僅包含鏈狀結構的烴基,包含直鏈狀烴基及分支鏈狀烴基兩者。所謂「脂環式烴基」是指作為環結構僅包含脂環結構而不包含芳香環結構的烴基,包含單環的脂環式烴基及多環的脂環式烴基兩者(其中,不必僅包含脂環結構,亦可於其一部分中包含鏈狀結構)。所謂「芳香族烴基」是指包含芳香環結構作為環結構的烴基(其中,不必僅包含芳香環結構,亦可於其一部分中包含脂環結構或鏈狀結構)。In this specification, the term "alkyl group" includes chain alkyl groups, alicyclic alkyl groups, and aromatic alkyl groups. The term "alkyl group" includes saturated alkyl groups and unsaturated alkyl groups. The term "chain alkyl group" refers to a alkyl group that does not include a ring structure but only includes a chain structure, and includes both straight chain alkyl groups and branched chain alkyl groups. The term "alicyclic alkyl group" refers to a alkyl group that includes only an alicyclic structure as a ring structure and does not include an aromatic ring structure, and includes both monocyclic alicyclic alkyl groups and polycyclic alicyclic alkyl groups (wherein, it is not necessary to include only an alicyclic structure, and a chain structure may be included in part thereof). The "aromatic alkyl group" refers to a alkyl group containing an aromatic ring structure as a ring structure (however, it does not necessarily contain only an aromatic ring structure, and may contain an alicyclic structure or a chain structure in part).

作為碳數1~20的一價鏈狀烴基,例如可列舉:甲基、乙基、正丙基、異丙基、正丁基、第二丁基、第三丁基等烷基;乙烯基、丙烯基、丁烯基等烯基;乙炔基、丙炔基、丁炔基等炔基等。Examples of the monovalent chain hydrocarbon group having 1 to 20 carbon atoms include alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, and tert-butyl; alkenyl groups such as vinyl, propenyl, and butenyl; and alkynyl groups such as ethynyl, propynyl, and butynyl.

作為碳數3~20的一價脂環式烴基,例如可列舉:環戊基、環己基等環烷基;環丙烯基、環戊烯基、環己烯基等環烯基;降冰片基、金剛烷基、三環癸基等橋聯環飽和烴基;降冰片烯基、三環癸烯基等橋聯環不飽和烴基等。Examples of the monovalent alicyclic alkyl group having 3 to 20 carbon atoms include cycloalkyl groups such as cyclopentyl and cyclohexyl; cycloalkenyl groups such as cyclopropenyl, cyclopentenyl and cyclohexenyl; bridged cyclic saturated alkyl groups such as norbornyl, adamantyl and tricyclodecanyl; and bridged cyclic unsaturated alkyl groups such as norbornyl and tricyclodecanyl.

作為碳數6~20的一價芳香族烴基,可列舉:苯基、甲苯基、萘基、蒽基、芘基等。Examples of the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms include phenyl, tolyl, naphthyl, anthracenyl, and pyrene.

作為構成二價或一價含雜原子的基的雜原子,例如可列舉:氧原子、氮原子、硫原子、磷原子、矽原子、鹵素原子、硼原子等。作為鹵素原子,例如可列舉:氟原子、氯原子、溴原子、碘原子。Examples of the impurity atom constituting the divalent or monovalent impurity-atom-containing group include oxygen, nitrogen, sulfur, phosphorus, silicon, halogen, and boron atoms. Examples of the halogen atom include fluorine, chlorine, bromine, and iodine atoms.

作為二價含雜原子的基,例如可列舉:-CO-、-CS-、-NR'-、-O-、-S-、將該些組合而得的基等。R'為氫原子或碳數1~10的一價烴基。Examples of the divalent impurity-containing group include -CO-, -CS-, -NR'-, -O-, -S-, and groups obtained by combining these groups. R' is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.

作為一價含雜原子的基,例如可列舉:羥基、磺醯基、氰基、硝基或鹵素原子。Examples of the monovalent impurity-containing group include a hydroxyl group, a sulfonyl group, a cyano group, a nitro group, and a halogen atom.

作為R 1及R 2相互結合並與該些所鍵結的碳原子一起形成的碳數3~20的二價脂環式烴基,可較佳地採用自所述式(i)的R 1及R 2中的碳數3~20的一價脂環式烴基中除去一個氫原子而得的結構。 As the divalent alicyclic hydrocarbon group having 3 to 20 carbon atoms formed by R1 and R2 bonding to each other and the carbon atoms to which they are bonded, a structure obtained by removing one hydrogen atom from the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms in R1 and R2 of the above formula (i) can be preferably used.

所述R 1及R 2較佳為均為氫原子。 Preferably, both R 1 and R 2 are hydrogen atoms.

所述*較佳為與所述式(1)的Ar 1的芳香環中的碳原子的結合鍵。 The * is preferably a bond to a carbon atom in the aromatic ring of Ar 1 in the formula (1).

所述Ar 1較佳為具有選自由羥基、下述式(2-1)所表示的基及下述式(2-2)所表示的基所組成的群組中的至少一個基(以下,亦稱為「特定取代基」)。 (式(2-1)及式(2-2)中,R 7分別獨立地為碳數1~20的二價有機基或單鍵。*為與芳香環中的碳原子的結合鍵) Ar 1 preferably has at least one group (hereinafter also referred to as a "specific substituent") selected from the group consisting of a hydroxyl group, a group represented by the following formula (2-1) and a group represented by the following formula (2-2). (In formula (2-1) and formula (2-2), R7 is independently a divalent organic group having 1 to 20 carbon atoms or a single bond. * is a bond to a carbon atom in an aromatic ring)

作為所述R 7所表示的碳數1~20的二價有機基,可較佳地採用自所述R 1及R 2所表示的碳數1~20的一價有機基中除去一個氫原子而得的基。 As the divalent organic group having 1 to 20 carbon atoms represented by R7 , a group obtained by removing one hydrogen atom from the monovalent organic group having 1 to 20 carbon atoms represented by R1 and R2 can be preferably used.

作為所述R 7,較佳為甲烷二基、乙烷二基、伸苯基等碳數1~10的二價烴基、-O-或該些的組合,更佳為甲烷二基、或甲烷二基與-O-的組合。 The above R 7 is preferably a divalent hydrocarbon group having 1 to 10 carbon atoms such as methanediyl, ethanediyl, phenylene, -O-, or a combination thereof, and more preferably methanediyl, or a combination of methanediyl and -O-.

較佳為所述Ar 1具有所述式(2-1)所表示的基,該基由下述式(2-1-1)表示。式中,*的含義與所述式(2-1)相同。 It is preferred that Ar 1 has a group represented by the formula (2-1), and the group is represented by the following formula (2-1-1): wherein * has the same meaning as in the formula (2-1).

Ar 1可具有所述特定取代基,並且代替其而具有其他取代基。作為其他取代基,例如可列舉:碳數1~10的一價鏈狀烴基、氟原子、氯原子、溴原子、碘原子等鹵素原子、甲氧基、乙氧基、丙氧基等烷氧基、苯氧基、萘氧基等芳氧基、甲氧基羰基、乙氧基羰基等烷氧基羰基、甲氧基羰氧基、乙氧基羰氧基等烷氧基羰氧基、甲醯基、乙醯基、丙醯基、丁醯基等醯基、氰基、硝基、羧基等。 Ar1 may have the above-mentioned specific substituent and may have other substituents instead of the above-mentioned specific substituents. Examples of other substituents include monovalent chain hydrocarbon groups having 1 to 10 carbon atoms, halogen atoms such as fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms, alkoxy groups such as methoxy groups, ethoxy groups, and propoxy groups, aryloxy groups such as phenoxy groups and naphthoxy groups, alkoxycarbonyl groups such as methoxycarbonyl groups and ethoxycarbonyl groups, alkoxycarbonyloxy groups such as methoxycarbonyloxy groups and ethoxycarbonyloxy groups, acyl groups such as formyl groups, acetyl groups, propionyl groups, and butyryl groups, cyano groups, nitro groups, and carboxyl groups.

作為所述式(1)所表示的結構單元,例如可列舉下述式(1-1)~式(1-21)所表示的結構單元等。Examples of the structural unit represented by the formula (1) include the structural units represented by the following formulas (1-1) to (1-21).

其中,較佳為所述式(1-1)~式(1-18)所表示的結構單元,較佳為所述式(1-2)、式(1-3)、式(1-7)所表示的結構單元。Among them, preferred are the structural units represented by the above formulae (1-1) to (1-18), and preferred are the structural units represented by the above formulae (1-2), (1-3), and (1-7).

[A]聚合體亦可更具有下述式(2)所表示的結構單元。 (式(3)中,Ar 2為具有環員數5~40的芳香環的二價基。R 3為氫原子或碳數1~60的一價有機基) The [A] polymer may further have a structural unit represented by the following formula (2). (In formula (3), Ar2 is a divalent group having an aromatic ring with 5 to 40 ring members. R3 is a hydrogen atom or a monovalent organic group with 1 to 60 carbon atoms)

作為Ar 2中的環員數5~40的芳香環,可較佳地採用所述式(1)的Ar 1中的環員數5~40的芳香環等。 As the aromatic ring having 5 to 40 ring members in Ar 2 , the aromatic ring having 5 to 40 ring members in Ar 1 of the above formula (1) can be preferably used.

作為Ar 2所表示的具有環員數5~40的芳香環的二價基,可較佳地列舉自所述Ar 2中的環員數5~40的芳香環中除去兩個氫原子而得的基等。 Preferred examples of the divalent group having an aromatic ring having 5 to 40 ring members represented by Ar 2 include a group obtained by removing two hydrogen atoms from the aromatic ring having 5 to 40 ring members in Ar 2 and the like.

作為R 3所表示的碳數1~60的一價有機基,例如可列舉:碳數1~60的一價烴基、於該烴基的碳-碳間具有二價含雜原子的基的基、所述烴基具有的氫原子的一部分或全部經一價含雜原子的基取代而得的基或該些的組合等。作為該些基,可較佳地採用將所述式(i)中作為R 1及R 2所表示的碳數1~20的一價有機基所構成的基而例示的基擴張至碳數60而成的基。 Examples of the monovalent organic group having 1 to 60 carbon atoms represented by R3 include a monovalent alkyl group having 1 to 60 carbon atoms, a group having a divalent impurity-containing group between carbon atoms of the alkyl group, a group in which a part or all of the hydrogen atoms of the alkyl group are substituted with a monovalent impurity-containing group, or a combination thereof. As these groups, a group obtained by expanding the groups exemplified as the group consisting of the monovalent organic group having 1 to 20 carbon atoms represented by R1 and R2 in the above formula (i) to 60 carbon atoms can be preferably used.

作為所述式(2)所表示的結構單元,例如可列舉下述式(2-1)~式(2-6)所表示的結構單元等。Examples of the structural unit represented by the formula (2) include structural units represented by the following formulas (2-1) to (2-6).

作為[A]聚合體的重量平均分子量的下限,較佳為800,更佳為1200,進而佳為1600,特佳為2000。作為所述分子量的上限,較佳為10000,更佳為8000,進而佳為6000,特佳為4000。再者,重量平均分子量的測定方法基於實施例的記載。The lower limit of the weight average molecular weight of the polymer [A] is preferably 800, more preferably 1200, further preferably 1600, and particularly preferably 2000. The upper limit of the molecular weight is preferably 10000, more preferably 8000, further preferably 6000, and particularly preferably 4000. The method for measuring the weight average molecular weight is based on the description of the Examples.

作為該組成物中的[A]聚合體的含有比例的下限,於[A]聚合體及[B]溶媒的合計質量中較佳為2質量%,更佳為4質量%,進而佳為6質量%,特佳為8質量%。作為所述含有比例的上限,於[A]聚合體及[B]溶媒的合計質量中較佳為30質量%,更佳為25質量%,進而佳為20質量%,特佳為15質量%。The lower limit of the content ratio of the [A] polymer in the composition is preferably 2 mass %, more preferably 4 mass %, further preferably 6 mass %, and particularly preferably 8 mass % based on the total mass of the [A] polymer and the [B] solvent. The upper limit of the content ratio is preferably 30 mass %, more preferably 25 mass %, further preferably 20 mass %, and particularly preferably 15 mass % based on the total mass of the [A] polymer and the [B] solvent.

<[A]聚合體的製造方法> [A]聚合體代表性而言可藉由如下反應,即,於酸觸媒下作為提供所述式(1)的Ar 1的具有酚性羥基的前驅物的芳香環化合物向作為提供所述式(1)的X 1的前驅物的丙酮酸衍生物的親核加成反應、以及於此之後的水及一氧化碳的脫離來製造。作為酸觸媒,並無特別限定,可使用公知的無機酸及有機酸。反應後,經過分離、精製、乾燥等而可獲得[A]聚合體。作為反應溶媒,可較佳地採用後述的[B]溶媒。 <Method for producing [A] polymer> The [A] polymer can be produced representatively by the following reaction, namely, a nucleophilic addition reaction of an aromatic ring compound having a phenolic hydroxyl group as a precursor providing Ar 1 of the formula (1) to a pyruvic acid derivative as a precursor providing X 1 of the formula (1) under an acid catalyst, and the subsequent removal of water and carbon monoxide. The acid catalyst is not particularly limited, and known inorganic acids and organic acids can be used. After the reaction, the [A] polymer can be obtained through separation, purification, drying, etc. As the reaction solvent, the [B] solvent described later can be preferably used.

<[B]溶媒> [B]溶媒若可將[A]聚合體及視需要含有的任意成分溶解或分散,則並無特別限定。 <[B] Solvent> The [B] solvent is not particularly limited as long as it can dissolve or disperse the [A] polymer and any components contained therein as necessary.

作為[B]溶媒,例如可列舉:烴系溶媒、酯系溶媒、醇系溶媒、酮系溶媒、醚系溶媒、含氮系溶媒等。[B]溶媒可單獨使用一種或將兩種以上組合使用。Examples of the [B] solvent include hydrocarbon solvents, ester solvents, alcohol solvents, ketone solvents, ether solvents, nitrogen-containing solvents, etc. The [B] solvent may be used alone or in combination of two or more.

作為烴系溶媒,例如可列舉:正戊烷、正己烷、環己烷等脂肪族烴系溶媒、苯、甲苯、二甲苯等芳香族烴系溶媒等。Examples of the hydrocarbon solvent include aliphatic hydrocarbon solvents such as n-pentane, n-hexane, and cyclohexane, and aromatic hydrocarbon solvents such as benzene, toluene, and xylene.

作為酯系溶媒,例如可列舉:碳酸二乙酯等碳酸酯系溶媒、乙酸甲酯、乙酸乙酯等乙酸單酯系溶媒、γ-丁內酯等內酯系溶媒、二乙二醇單甲醚乙酸酯、丙二醇單甲醚乙酸酯等多元醇部分醚羧酸酯系溶媒、乳酸甲酯、乳酸乙酯等乳酸酯系溶媒等。Examples of the ester solvent include carbonate solvents such as diethyl carbonate, monoacetic acid ester solvents such as methyl acetate and ethyl acetate, lactone solvents such as γ-butyrolactone, polyol partial ether carboxylic acid ester solvents such as diethylene glycol monomethyl ether acetate and propylene glycol monomethyl ether acetate, and lactic acid ester solvents such as methyl lactate and ethyl lactate.

作為醇系溶媒,例如可列舉:甲醇、乙醇、正丙醇等單醇系溶媒、乙二醇、1,2-丙二醇等多元醇系溶媒等。Examples of the alcohol solvent include monoalcohol solvents such as methanol, ethanol, and n-propanol, and polyol solvents such as ethylene glycol and 1,2-propylene glycol.

作為酮系溶媒,例如可列舉:甲基乙基酮、甲基異丁基酮等鏈狀酮系溶媒、環己酮等環狀酮系溶媒等。Examples of the ketone solvent include chain ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone, and cyclic ketone solvents such as cyclohexanone.

作為醚系溶媒,例如可列舉:正丁基醚等鏈狀醚系溶媒、四氫呋喃等環狀醚系溶媒等多元醇醚系溶媒、二乙二醇單甲醚等多元醇部分醚系溶媒等。Examples of the ether solvent include chain ether solvents such as n-butyl ether, polyol ether solvents such as cyclic ether solvents such as tetrahydrofuran, and polyol partial ether solvents such as diethylene glycol monomethyl ether.

作為含氮系溶媒,例如可列舉:N,N-二甲基乙醯胺等鏈狀含氮系溶媒、N-甲基吡咯啶酮等環狀含氮系溶媒等。Examples of the nitrogen-containing solvent include chain nitrogen-containing solvents such as N,N-dimethylacetamide and the like, and cyclic nitrogen-containing solvents such as N-methylpyrrolidone and the like.

作為[B]溶媒,較佳為酯系溶媒或酮系溶媒,更佳為多元醇部分醚羧酸酯系溶媒或環狀酮系溶媒,進而佳為丙二醇單甲醚乙酸酯或環己酮。The solvent [B] is preferably an ester solvent or a ketone solvent, more preferably a polyol partial ether carboxylate solvent or a cyclic ketone solvent, and further preferably propylene glycol monomethyl ether acetate or cyclohexanone.

作為該組成物中的[B]溶媒的含有比例的下限,較佳為60質量%,更佳為70質量%,進而佳為80質量%。作為所述含有比例的上限,較佳為99.9質量%,更佳為99質量%,進而佳為95質量%。The lower limit of the content ratio of the [B] solvent in the composition is preferably 60% by mass, more preferably 70% by mass, and further preferably 80% by mass. The upper limit of the content ratio is preferably 99.9% by mass, more preferably 99% by mass, and further preferably 95% by mass.

[任意成分] 該組成物亦可於不損及本發明的效果的範圍內含有任意成分。作為任意成分,例如可列舉:酸產生劑、交聯劑、界面活性劑等。任意成分可單獨使用一種或將兩種以上組合使用。該組成物中的任意成分的含有比例可根據任意成分的種類等而適宜決定。 [Optional components] The composition may contain optional components within the range that does not impair the effects of the present invention. Examples of optional components include acid generators, crosslinking agents, surfactants, etc. The optional components may be used alone or in combination of two or more. The content ratio of the optional components in the composition may be appropriately determined according to the type of the optional components, etc.

[組成物的製備方法] 該組成物可藉由將[A]聚合體、[B]溶媒、及視需要的任意成分以規定的比例進行混合,較佳為利用孔徑0.5 μm以下的薄膜過濾器等對所獲得的混合物進行過濾來製備。 [Method for preparing the composition] The composition can be prepared by mixing [A] a polymer, [B] a solvent, and any other components as required in a predetermined ratio, and preferably filtering the obtained mixture using a membrane filter having a pore size of 0.5 μm or less.

[塗敷步驟] 本步驟中,於基板上直接或間接地塗敷抗蝕劑底層膜形成用組成物。本步驟中,使用所述的該組成物作為抗蝕劑底層膜形成用組成物。 [Coating step] In this step, the anti-corrosion agent bottom layer film forming composition is directly or indirectly coated on the substrate. In this step, the composition is used as the anti-corrosion agent bottom layer film forming composition.

作為抗蝕劑底層膜形成用組成物的塗敷方法,並無特別限定,例如可利用旋轉塗敷、流延塗敷、輥塗敷等適宜的方法來實施。藉此形成塗敷膜,藉由產生[B]溶媒的揮發等而形成抗蝕劑底層膜。The method for applying the anti-corrosion agent underlayer film-forming composition is not particularly limited, and it can be implemented by appropriate methods such as spin coating, cast coating, roll coating, etc. A coating film is formed in this way, and the anti-corrosion agent underlayer film is formed by the volatilization of the solvent [B].

作為基板,例如可列舉矽基板、鋁基板、鎳基板、鉻基板、鉬基板、鎢基板、銅基板、鉭基板、鈦基板等金屬或半金屬基板等,該些中,較佳為矽基板。所述基板亦可為形成有氮化矽膜、氧化鋁膜、二氧化矽膜、氮化鉭膜、氮化鈦膜等的基板。As the substrate, for example, metal or semi-metal substrates such as silicon substrates, aluminum substrates, nickel substrates, chromium substrates, molybdenum substrates, tungsten substrates, copper substrates, tantalum substrates, and titanium substrates can be listed, among which silicon substrates are preferred. The substrate may also be a substrate formed with a silicon nitride film, an aluminum oxide film, a silicon dioxide film, a tantalum nitride film, a titanium nitride film, and the like.

作為於基板上間接地塗敷抗蝕劑底層膜形成用組成物的情況,例如可列舉於在所述基板上所形成的後述的含矽膜上塗敷抗蝕劑底層膜形成用組成物的情況等。As an example of indirectly applying the composition for forming an anti-etching agent underlayer film on a substrate, there can be cited a case where the composition for forming an anti-etching agent underlayer film is applied on a silicon-containing film to be described later formed on the substrate.

於本實施形態中,亦可實施對藉由所述塗敷步驟而形成的塗敷膜進行加熱的加熱步驟。藉由塗敷膜的加熱而可促進抗蝕劑底層膜的形成。更詳細而言,藉由塗敷膜的加熱而可促進[B]溶媒的揮發等。In this embodiment, a heating step of heating the coating film formed by the coating step may be performed. The heating of the coating film can promote the formation of the anti-corrosion agent base film. More specifically, the heating of the coating film can promote the volatilization of the [B] solvent, etc.

所述塗敷膜的加熱可於大氣環境下進行,亦可於氮氣環境下進行。作為加熱溫度的下限,較佳為300℃,更佳為320℃,進而佳為350℃。作為所述加熱溫度的上限,較佳為600℃,更佳為500℃。作為加熱時的時間的下限,較佳為15秒,更佳為30秒。作為所述時間的上限,較佳為1,200秒,更佳為600秒。The coating film may be heated in an atmospheric environment or in a nitrogen environment. The lower limit of the heating temperature is preferably 300°C, more preferably 320°C, and further preferably 350°C. The upper limit of the heating temperature is preferably 600°C, and more preferably 500°C. The lower limit of the heating time is preferably 15 seconds, and more preferably 30 seconds. The upper limit of the time is preferably 1,200 seconds, and more preferably 600 seconds.

再者,於所述塗敷步驟後,亦可對抗蝕劑底層膜進行曝光。於所述塗敷步驟後,亦可向抗蝕劑底層膜暴露電漿。於所述塗敷步驟後,亦可對抗蝕劑底層膜進行離子注入。若對抗蝕劑底層膜進行曝光,則抗蝕劑底層膜的耐蝕刻性提高。若向抗蝕劑底層膜暴露電漿,則抗蝕劑底層膜的耐蝕刻性提高。若對抗蝕劑底層膜進行離子注入,則抗蝕劑底層膜的耐蝕刻性提高。Furthermore, after the coating step, the anti-etching agent bottom layer film may be exposed. After the coating step, the anti-etching agent bottom layer film may be exposed to plasma. After the coating step, the anti-etching agent bottom layer film may be ion-implanted. If the anti-etching agent bottom layer film is exposed to light, the etching resistance of the anti-etching agent bottom layer film is improved. If the anti-etching agent bottom layer film is exposed to plasma, the etching resistance of the anti-etching agent bottom layer film is improved. If the anti-etching agent bottom layer film is ion-implanted, the etching resistance of the anti-etching agent bottom layer film is improved.

作為抗蝕劑底層膜的曝光中所使用的放射線,可自可見光線、紫外線、遠紫外線、X射線、γ射線等電磁波;電子束、分子束、離子束等粒子束中適宜選擇。The radiation used for exposure of the resist base film can be appropriately selected from electromagnetic waves such as visible light, ultraviolet light, far ultraviolet light, X-rays, and gamma rays; and particle beams such as electron beams, molecular beams, and ion beams.

作為進行電漿向抗蝕劑底層膜的暴露的方法,例如可列舉基於將基板設置於各氣體環境中並進行電漿放電的直接法等。作為電漿的暴露的條件,通常氣體流量為50 cc/min以上且100 cc/min以下,供給電力為100 W以上且1,500 W以下。As a method for exposing the resist base film to plasma, for example, there is a direct method based on placing the substrate in various gas environments and performing plasma discharge. As conditions for plasma exposure, the gas flow rate is usually 50 cc/min or more and 100 cc/min or less, and the supplied power is 100 W or more and 1,500 W or less.

作為電漿的暴露的時間的下限,較佳為10秒,更佳為30秒,進而佳為1分鐘。作為所述時間的上限,較佳為10分鐘,更佳為5分鐘,進而佳為2分鐘。The lower limit of the plasma exposure time is preferably 10 seconds, more preferably 30 seconds, and further preferably 1 minute. The upper limit of the time is preferably 10 minutes, more preferably 5 minutes, and further preferably 2 minutes.

關於電漿,例如於H 2氣體與Ar氣體的混合氣體的環境下生成電漿。另外,除導入H 2氣體與Ar氣體以外,亦可導入CF 4氣體或CH 4氣體等含碳氣體。再者,亦可導入CF 4氣體、NF 3氣體、CHF 3氣體、CO 2氣體、CH 2F 2氣體、CH 4氣體及C 4F 8氣體中的至少一個來代替H 2氣體及Ar氣體的任一者或兩者。 Regarding plasma, for example, plasma is generated in an environment of a mixed gas of H2 gas and Ar gas. In addition, in addition to introducing H2 gas and Ar gas, carbon-containing gases such as CF4 gas or CH4 gas may be introduced. Furthermore, at least one of CF4 gas, NF3 gas, CHF3 gas, CO2 gas, CH2F2 gas, CH4 gas and C4F8 gas may be introduced to replace either or both of H2 gas and Ar gas.

向抗蝕劑底層膜的離子注入是將摻雜物注入至抗蝕劑底層膜。摻雜物可自包含硼、碳、氮、磷、砷、鋁、及鎢的組中選擇。關於用於對摻雜物施加電壓的注入能量,根據所利用的摻雜物的類型、及理想的注入深度而可列舉約0.5 keV至60 keV。Ion implantation into the resist bottom layer is implanting dopants into the resist bottom layer. The dopants may be selected from the group consisting of boron, carbon, nitrogen, phosphorus, arsenic, aluminum, and tungsten. The implantation energy for applying a voltage to the dopants may be about 0.5 keV to 60 keV, depending on the type of dopants used and the desired implantation depth.

作為所形成的抗蝕劑底層膜的平均厚度的下限,較佳為30 nm,更佳為50 nm,進而佳為100 nm。作為所述平均厚度的上限,較佳為3,000 nm,更佳為2,000 nm,進而佳為500 nm。再者,平均厚度的測定方法基於實施例的記載。The lower limit of the average thickness of the formed anti-etching agent bottom layer film is preferably 30 nm, more preferably 50 nm, and further preferably 100 nm. The upper limit of the average thickness is preferably 3,000 nm, more preferably 2,000 nm, and further preferably 500 nm. The method for measuring the average thickness is based on the description of the embodiments.

[含矽膜形成步驟] 本步驟中,於藉由所述塗敷步驟或所述加熱步驟而形成的抗蝕劑底層膜上直接或間接地形成含矽膜。作為於所述抗蝕劑底層膜上間接地形成含矽膜的情況,例如可列舉於所述抗蝕劑底層膜上形成抗蝕劑底層膜的表面改質膜的情況等。所謂所述抗蝕劑底層膜的表面改質膜例如是與水的接觸角和所述抗蝕劑底層膜不同的膜。 [Silicon-containing film formation step] In this step, a silicon-containing film is directly or indirectly formed on the anti-etching agent bottom layer film formed by the coating step or the heating step. As a case where a silicon-containing film is indirectly formed on the anti-etching agent bottom layer film, for example, a case where a surface modification film of the anti-etching agent bottom layer film is formed on the anti-etching agent bottom layer film can be cited. The so-called surface modification film of the anti-etching agent bottom layer film is, for example, a film having a different contact angle with water than the anti-etching agent bottom layer film.

含矽膜可藉由含矽膜形成用組成物的塗敷、化學蒸鍍(化學氣相沈積(chemical vapor deposition,CVD))法、原子層堆積(原子層沈積(atomic layer deposition,ALD))等而形成。作為藉由含矽膜形成用組成物的塗敷而形成含矽膜的方法,例如可列舉藉由將含矽膜形成用組成物直接或間接地塗敷於該抗蝕劑底層膜,對所形成的塗敷膜進行曝光及/或加熱而使其硬化等的方法等。作為所述含矽膜形成用組成物的市售品,例如可使用「NFC SOG01」、「NFC SOG04」、「NFC SOG080」(以上為JSR(股))等。可藉由化學蒸鍍(CVD)法或原子層堆積(ALD)來形成氧化矽膜、氮化矽膜、氧氮化矽膜、非晶矽膜。The silicon-containing film can be formed by applying a silicon-containing film-forming composition, chemical vapor deposition (CVD), atomic layer deposition (ALD), etc. As a method of forming a silicon-containing film by applying a silicon-containing film-forming composition, for example, there can be cited a method of directly or indirectly applying the silicon-containing film-forming composition to the anti-etching agent base film, exposing and/or heating the formed coated film to harden it, etc. As commercial products of the silicon-containing film-forming composition, for example, "NFC SOG01", "NFC SOG04", "NFC SOG080" (all JSR (Co., Ltd.)) and the like can be used. Silicon oxide film, silicon nitride film, silicon oxynitride film, and amorphous silicon film can be formed by chemical vapor deposition (CVD) or atomic layer deposition (ALD).

作為所述曝光中所使用的放射線,例如可列舉:可見光線、紫外線、遠紫外線、X射線、γ射線等電磁波、電子束、分子束、離子束等粒子束等。Examples of the radiation used for the exposure include visible light, ultraviolet light, far ultraviolet light, electromagnetic waves such as X-rays and gamma rays, and particle beams such as electron beams, molecular beams, and ion beams.

作為對塗敷膜進行加熱時的溫度的下限,較佳為90℃,更佳為150℃,進而佳為200℃。作為所述溫度的上限,較佳為550℃,更佳為450℃,進而佳為300℃。加熱可以一階段進行,亦可以多階段進行。The lower limit of the temperature when the coating film is heated is preferably 90° C., more preferably 150° C., and further preferably 200° C. The upper limit of the temperature is preferably 550° C., more preferably 450° C., and further preferably 300° C. The heating may be performed in one stage or in multiple stages.

作為含矽膜的平均厚度的下限,較佳為1 nm,更佳為10 nm,進而佳為20 nm。作為所述上限,較佳為20,000 nm,更佳為1,000 nm,進而佳為100 nm。含矽膜的平均厚度是與抗蝕劑底層膜的平均厚度同樣地使用所述分光橢圓偏振計進行測定而得的值。The lower limit of the average thickness of the silicon-containing film is preferably 1 nm, more preferably 10 nm, and further preferably 20 nm. The upper limit is preferably 20,000 nm, more preferably 1,000 nm, and further preferably 100 nm. The average thickness of the silicon-containing film is a value measured using the spectroscopic ellipse circular polarimeter in the same manner as the average thickness of the anti-etching agent underlayer film.

[抗蝕劑圖案形成步驟] 本步驟中,於所述抗蝕劑底層膜上直接或間接地形成抗蝕劑圖案。作為進行該步驟的方法,例如可列舉:使用抗蝕劑組成物的方法、使用奈米壓印法的方法、使用自組織化組成物的方法等。作為於所述抗蝕劑底層膜上間接地形成抗蝕劑圖案的情況,例如可列舉於所述含矽膜上形成抗蝕劑圖案的情況等。 [Anti-etching agent pattern forming step] In this step, an anti-etching agent pattern is directly or indirectly formed on the anti-etching agent bottom layer film. As a method for performing this step, for example, there can be listed: a method using an anti-etching agent composition, a method using a nano-imprinting method, a method using a self-organized composition, etc. As a case of indirectly forming an anti-etching agent pattern on the anti-etching agent bottom layer film, for example, there can be listed a case of forming an anti-etching agent pattern on the silicon-containing film, etc.

作為所述抗蝕劑組成物,例如可列舉:含有感放射線性酸產生劑的正型或負型的化學增幅型抗蝕劑組成物、含有鹼可溶性樹脂與醌二疊氮系感光劑的正型抗蝕劑組成物、含有鹼可溶性樹脂與交聯劑的負型抗蝕劑組成物、含有錫、鋯、鉿等金屬的含金屬的抗蝕劑組成物等。Examples of the anti-etching agent composition include a positive or negative chemically amplified anti-etching agent composition containing a radiation-sensitive acid generator, a positive anti-etching agent composition containing an alkali-soluble resin and a quinone diazide-based photosensitive agent, a negative anti-etching agent composition containing an alkali-soluble resin and a crosslinking agent, and a metal-containing anti-etching agent composition containing a metal such as tin, zirconium, and einsteinium.

作為抗蝕劑組成物的塗敷方法,例如可列舉旋轉塗敷法等。預烘烤的溫度及時間可根據所使用的抗蝕劑組成物的種類等而適宜調整。As a method for applying the anti-corrosion agent composition, for example, a spin coating method can be cited. The temperature and time of the pre-baking can be appropriately adjusted according to the type of the anti-corrosion agent composition used.

接下來,藉由選擇性的放射線照射對所述形成的抗蝕劑膜進行曝光。作為曝光中所使用的放射線,可根據抗蝕劑組成物中所使用的感放射線性酸產生劑的種類等而適宜選擇,例如可列舉:可見光線、紫外線、遠紫外線、X射線、γ射線等電磁波、電子束、分子束、離子束等粒子束等。該些中,較佳為遠紫外線,更佳為KrF準分子雷射光(波長248 nm)、ArF準分子雷射光(波長193 nm)、F 2準分子雷射光(波長157 nm)、Kr 2準分子雷射光(波長147 nm)、ArKr準分子雷射光(波長134 nm)或極紫外線(波長13.5 nm等,以下,亦稱為「EUV(extreme ultraviolet)」),進而佳為KrF準分子雷射光、ArF準分子雷射光或EUV。 Next, the formed resist film is exposed by selective radiation irradiation. The radiation used in the exposure can be appropriately selected according to the type of the radiation-sensitive acid generator used in the resist composition, and examples thereof include visible light, ultraviolet light, far ultraviolet light, X-rays, electromagnetic waves such as gamma rays, and particle beams such as electron beams, molecular beams, and ion beams. Among these, far ultraviolet light is preferred, and KrF excimer laser light (wavelength 248 nm), ArF excimer laser light (wavelength 193 nm), F2 excimer laser light (wavelength 157 nm), Kr2 excimer laser light (wavelength 147 nm), ArKr excimer laser light (wavelength 134 nm) or extreme ultraviolet light (wavelength 13.5 nm, etc., hereinafter also referred to as "EUV (extreme ultraviolet)") is more preferred, and KrF excimer laser light, ArF excimer laser light or EUV is further preferred.

於所述曝光後,為了提高解析度、圖案輪廓、顯影性等,可進行後烘烤。該後烘烤的溫度及時間可根據所使用的抗蝕劑組成物的種類等而適宜決定。After the exposure, post-baking may be performed to improve resolution, pattern outline, developability, etc. The temperature and time of the post-baking may be appropriately determined according to the type of the anti-etching agent composition used.

接下來,利用顯影液對所述經曝光的抗蝕劑膜進行顯影而形成抗蝕劑圖案。該顯影可為鹼顯影,亦可為有機溶媒顯影。作為顯影液,於鹼顯影的情況下,可列舉:氨、三乙醇胺、四甲基氫氧化銨(tetramethyl ammonium hydroxide,TMAH)、四乙基氫氧化銨等鹼性水溶液。於該些鹼性水溶液中亦可添加適量的例如甲醇、乙醇等醇類等水溶性有機溶媒、界面活性劑等。另外,於有機溶媒顯影的情況下,作為顯影液,例如可列舉作為所述的該組成物的[B]溶媒而例示的各種有機溶媒等。Next, the exposed anti-etchant film is developed with a developer to form an anti-etchant pattern. The development may be alkaline development or organic solvent development. In the case of alkaline development, examples of the developer include alkaline aqueous solutions such as ammonia, triethanolamine, tetramethyl ammonium hydroxide (TMAH), and tetraethyl ammonium hydroxide. Appropriate amounts of water-soluble organic solvents such as alcohols such as methanol and ethanol, surfactants, etc., may also be added to these alkaline aqueous solutions. In addition, in the case of organic solvent development, examples of the developer include various organic solvents exemplified as the [B] solvent of the composition.

於利用所述顯影液進行顯影後,藉由進行清洗、乾燥而可形成規定的抗蝕劑圖案。After developing with the developer, a predetermined resist pattern can be formed by washing and drying.

[蝕刻步驟] 本步驟中,進行以所述抗蝕劑圖案為遮罩的蝕刻。作為蝕刻的次數,可為一次,亦可為多次,即,可以藉由蝕刻而獲得的圖案為遮罩來依序進行蝕刻。就獲得更良好的形狀的圖案的觀點而言,較佳為多次。於進行多次蝕刻的情況下,例如按照含矽膜、抗蝕劑底層膜及基板的順序依序進行蝕刻。作為蝕刻的方法,可列舉乾式蝕刻、濕式蝕刻等。就使基板的圖案的形狀更良好的觀點而言,較佳為乾式蝕刻。於該乾式蝕刻中可使用例如氧電漿等氣體電漿等。藉由所述蝕刻而可獲得具有規定的圖案的半導體基板。 [Etching step] In this step, etching is performed using the anti-etching agent pattern as a mask. The number of etchings may be one or multiple times, that is, etching may be performed sequentially using the pattern obtained by etching as a mask. Multiple times are preferred from the viewpoint of obtaining a pattern with a better shape. When etching is performed multiple times, etching is performed sequentially in the order of, for example, a silicon-containing film, an anti-etching agent bottom layer film, and a substrate. Etching methods include dry etching, wet etching, and the like. From the viewpoint of making the shape of the pattern of the substrate better, dry etching is preferred. In the dry etching, gas plasma such as oxygen plasma can be used. A semiconductor substrate having a predetermined pattern can be obtained by the etching.

作為乾式蝕刻,例如可使用公知的乾式蝕刻裝置來進行。作為乾式蝕刻中使用的蝕刻氣體,可根據遮罩圖案、被蝕刻的膜的元素組成等而適宜選擇,例如可列舉:CHF 3、CF 4、C 2F 6、C 3F 8、SF 6等氟系氣體、Cl 2、BCl 3等氯系氣體、O 2、O 3、H 2O等氧系氣體、H 2、CO、CO 2、CH 4、C 2H 2、C 2H 4、C 2H 6、C 3H 4、C 3H 6、C 3H 8、HF、HI、HBr、HCl、NO、NH 3、BCl 3等還原性氣體、He、N 2、Ar等惰性氣體等。該些氣體亦可混合使用。於以抗蝕劑底層膜的圖案為遮罩而對基板進行蝕刻的情況下,通常可使用氟系氣體。 As dry etching, for example, a known dry etching apparatus can be used. Etching gases used in dry etching can be appropriately selected according to the mask pattern, the element composition of the film to be etched, etc., and examples thereof include: fluorine-based gases such as CHF3, CF4, C2F6 , C3F8 , and SF6 , chlorine-based gases such as Cl2 and BCl3 , oxygen-based gases such as O2 , O3 , and H2O , reducing gases such as H2 , CO, CO2 , CH4 , C2H2 , C2H4 , C2H6 , C3H4 , C3H6 , C3H8 , HF, HI, HBr, HCl, NO, NH3 , and BCl3 , and inert gases such as He, N2 , and Ar. These gases may also be used in combination . When etching a substrate using a resist bottom film pattern as a mask, a fluorine-based gas is generally used.

《組成物》 該組成物含有[A]聚合體與[B]溶媒。作為該組成物,可較佳地採用於所述半導體基板的製造方法中所使用的組成物。 <<Composition>> The composition contains [A] a polymer and [B] a solvent. As the composition, it is preferably used as a composition used in the method for manufacturing the semiconductor substrate.

《聚合體》 該聚合體具有所述式(1)所表示的結構單元。作為該聚合體,可較佳地採用於所述半導體基板的製造方法中所使用的[A]聚合體。 [實施例] "Polymer" The polymer has a structural unit represented by the formula (1). As the polymer, the polymer [A] used in the method for manufacturing the semiconductor substrate can be preferably used. [Example]

以下,基於實施例對本發明進行具體說明,但本發明並不限定於該些實施例。Hereinafter, the present invention will be specifically described based on embodiments, but the present invention is not limited to these embodiments.

[重量平均分子量(Mw)] 聚合體的Mw是使用東曹(Tosoh)(股)的凝膠滲透層析(gel permeation chromatography,GPC)管柱(「G2000HXL」兩根、「G3000HXL」一根、及「G4000HXL」一根),於流量:1.0 mL/分鐘、溶出溶媒:四氫呋喃、管柱溫度:40℃的分析條件下,藉由以單分散聚苯乙烯為標準的凝膠滲透層析(檢測器:示差折射計)來測定。 [Weight average molecular weight (Mw)] The Mw of the polymer was measured by gel permeation chromatography (GPC) columns (two "G2000HXL", one "G3000HXL", and one "G4000HXL") manufactured by Tosoh Corporation under the analytical conditions of flow rate: 1.0 mL/min, elution solvent: tetrahydrofuran, column temperature: 40°C, using monodisperse polystyrene as the standard (detector: differential refractometer).

[抗蝕劑底層膜的平均厚度] 抗蝕劑底層膜的平均厚度是使用分光橢圓偏振計(J. A.沃蘭(J. A. WOOLLAM)公司的「M2000D」),於形成於矽晶圓上的抗蝕劑底層膜的包含中心在內的5 cm間隔的任意9點位置處測定膜厚,作為算出該些膜厚的平均值所得的值來求出。 [Average thickness of anti-corrosion primer film] The average thickness of the anti-corrosion primer film is obtained by measuring the film thickness at any 9 points at intervals of 5 cm including the center of the anti-corrosion primer film formed on the silicon wafer using a spectroscopic elliptical polarimeter ("M2000D" produced by J. A. WOOLLAM), and calculating the average value of these film thicknesses.

[實施例1-1](聚合體(A-1)的合成) 於氮氣環境下向反應容器中加入苯酚10.0 g、丙酮酸14.1 g、硝基苯100 g,加熱至70℃並使化合物溶解。將三氟甲磺酸7.97 g添加於反應容器中後,於70℃下使其反應6小時。將反應液冷卻至30℃後,投入至大量的己烷中,從而獲得沈澱物。利用甲醇將所獲得的沈澱物清洗數次後,藉由抽吸過濾來回收固體並加以乾燥,從而獲得具有下述式(A-1)所表示的結構單元的聚合體(A-1)。所獲得的聚合體(A-1)的Mw為3,300。 [Example 1-1] (Synthesis of polymer (A-1)) In a nitrogen environment, 10.0 g of phenol, 14.1 g of pyruvic acid, and 100 g of nitrobenzene were added to a reaction vessel, heated to 70°C, and the compounds were dissolved. After adding 7.97 g of trifluoromethanesulfonic acid to the reaction vessel, the reaction was allowed to proceed at 70°C for 6 hours. After cooling the reaction solution to 30°C, it was added to a large amount of hexane to obtain a precipitate. After washing the obtained precipitate several times with methanol, the solid was recovered by suction filtration and dried to obtain a polymer (A-1) having a structural unit represented by the following formula (A-1). The Mw of the obtained polymer (A-1) was 3,300.

[實施例1-2](聚合體(A-2)的合成) 添加2,7-二羥基萘17.0 g代替使苯酚10.0 g反應,除此以外於與[實施例1-1]相同的條件下反應,藉此獲得具有下述式(A-2)所表示的結構單元的聚合體(A-2)。所獲得的聚合體(A-2)的Mw為2,600。 [Example 1-2] (Synthesis of polymer (A-2)) Except for adding 17.0 g of 2,7-dihydroxynaphthalene instead of reacting 10.0 g of phenol, the reaction was carried out under the same conditions as [Example 1-1] to obtain a polymer (A-2) having a structural unit represented by the following formula (A-2). The Mw of the obtained polymer (A-2) was 2,600.

[實施例1-3](聚合體(A-3)的合成) 添加1-羥基芘23.2 g代替使苯酚10.0 g反應,除此以外於與[實施例1-1]相同的條件下反應,藉此獲得具有下述式(A-3)所表示的結構單元的聚合體(A-3)。所獲得的聚合體(A-3)的Mw為2,000。 [Example 1-3] (Synthesis of polymer (A-3)) Except for adding 23.2 g of 1-hydroxypyrene instead of reacting 10.0 g of phenol, the reaction was carried out under the same conditions as [Example 1-1] to obtain a polymer (A-3) having a structural unit represented by the following formula (A-3). The Mw of the obtained polymer (A-3) was 2,000.

[實施例1-4](聚合體(A-4)的合成) 添加2,2-雙(4-羥基苯基)丙烷24.3 g代替使苯酚10.0 g反應,除此以外於與[實施例1-1]相同的條件下反應,藉此獲得具有下述式(A-4)所表示的結構單元的聚合體(A-4)。所獲得的聚合體(A-4)的Mw為2,700。 [Example 1-4] (Synthesis of polymer (A-4)) Except for adding 24.3 g of 2,2-bis(4-hydroxyphenyl)propane instead of reacting 10.0 g of phenol, the reaction was carried out under the same conditions as [Example 1-1] to obtain a polymer (A-4) having a structural unit represented by the following formula (A-4). The Mw of the obtained polymer (A-4) was 2,700.

[實施例1-5](聚合體(A-5)的合成) 添加芴17.7 g代替使苯酚10.0 g反應,除此以外於與[實施例1-1]相同的條件下反應,藉此獲得具有下述式(A-5)所表示的結構單元的聚合體(A-5)。所獲得的聚合體(A-5)的Mw為2,500。 [Example 1-5] (Synthesis of polymer (A-5)) Except for adding 17.7 g of fluorene instead of reacting 10.0 g of phenol, the reaction was carried out under the same conditions as [Example 1-1] to obtain a polymer (A-5) having a structural unit represented by the following formula (A-5). The Mw of the obtained polymer (A-5) was 2,500.

[實施例1-6](聚合體(A-6)的合成) 添加咔唑17.8 g代替使苯酚10.0 g反應,除此以外於與[實施例1-1]相同的條件下反應,藉此獲得具有下述式(A-6)所表示的結構單元的聚合體(A-6)。所獲得的聚合體(A-6)的Mw為2,300。 [Example 1-6] (Synthesis of polymer (A-6)) Except for adding 17.8 g of carbazole instead of reacting 10.0 g of phenol, the reaction was carried out under the same conditions as [Example 1-1] to obtain a polymer (A-6) having a structural unit represented by the following formula (A-6). The Mw of the obtained polymer (A-6) was 2,300.

[實施例1-7](聚合體(A-7)的合成) 於氮氣環境下向反應容器中加入所述聚合體(A-2)10.0 g、溴化炔丙基17.2 g及甲基異丁基酮20 g、甲醇10.0 g,並攪拌後,加入25質量%四甲基氫氧化銨水溶液52.7 g,於50℃下反應6小時。將反應液冷卻至30℃後,加入5質量%草酸水溶液100.0 g。將水相去除後,利用蒸發器來濃縮所獲得的有機相,將殘渣滴加至大量的己烷中而獲得沈澱物。利用甲醇將所獲得的沈澱物清洗數次後,藉由抽吸過濾來回收固體並加以乾燥,從而獲得具有下述式(A-7)所表示的結構單元的聚合體(A-7)。聚合體(A-7)的Mw為3,200。 [Example 1-7] (Synthesis of polymer (A-7)) 10.0 g of the polymer (A-2), 17.2 g of propargyl bromide, 20 g of methyl isobutyl ketone, and 10.0 g of methanol were added to a reaction vessel under a nitrogen atmosphere, and after stirring, 52.7 g of a 25% by mass aqueous solution of tetramethylammonium hydroxide was added, and the mixture was reacted at 50°C for 6 hours. After the reaction solution was cooled to 30°C, 100.0 g of a 5% by mass aqueous solution of oxalic acid was added. After removing the aqueous phase, the obtained organic phase was concentrated using an evaporator, and the residue was added dropwise to a large amount of hexane to obtain a precipitate. The obtained precipitate was washed several times with methanol, and then the solid was recovered by suction filtration and dried to obtain a polymer (A-7) having a structural unit represented by the following formula (A-7). The Mw of the polymer (A-7) was 3,200.

[實施例1-8](聚合體(A-8)的合成) 於氮氣環境下向反應容器中加入所述聚合體(A-5)10.0 g、四氫呋喃100 g及第三丁醇鉀13.0 g並於室溫下攪拌30分鐘。繼而,冷卻至0℃後,滴加溴化炔丙基13.8 g,於室溫下反應2小時。於反應結束後,加入5質量%草酸水溶液200 g及甲基異丁基酮100 g。將水相去除後,利用水進行分液萃取,將有機層滴加至大量的己烷中而獲得沈澱物。藉由抽吸過濾來回收沈澱物並加以乾燥,從而獲得具有下述式(A-8)所表示的結構單元的聚合體(A-8)。聚合體(A-8)的Mw為3,000。 [Example 1-8] (Synthesis of polymer (A-8)) 10.0 g of the polymer (A-5), 100 g of tetrahydrofuran and 13.0 g of potassium tert-butoxide were added to a reaction vessel under a nitrogen atmosphere and stirred at room temperature for 30 minutes. Then, after cooling to 0°C, 13.8 g of propargyl bromide was added dropwise and reacted at room temperature for 2 hours. After the reaction was completed, 200 g of a 5% by mass aqueous oxalic acid solution and 100 g of methyl isobutyl ketone were added. After removing the aqueous phase, separation extraction was performed with water, and the organic layer was added dropwise to a large amount of hexane to obtain a precipitate. The precipitate was recovered by suction filtration and dried to obtain a polymer (A-8) having a structural unit represented by the following formula (A-8). The Mw of the polymer (A-8) is 3,000.

[實施例1-9](聚合體(A-9)的合成) 添加9,9-雙(4-羥基苯基)芴37.3 g代替使苯酚10.0 g反應,除此以外於與[實施例1-1]相同的條件下反應,藉此獲得具有下述式(A-9)所表示的結構單元的聚合體(A-9)。所獲得的聚合體(A-9)的Mw為3,500。 [Example 1-9] (Synthesis of polymer (A-9)) Except for adding 37.3 g of 9,9-bis(4-hydroxyphenyl)fluorene instead of reacting 10.0 g of phenol, the reaction was carried out under the same conditions as [Example 1-1] to obtain a polymer (A-9) having a structural unit represented by the following formula (A-9). The Mw of the obtained polymer (A-9) was 3,500.

[實施例1-10](聚合體(A-10)的合成) 於氮氣環境下向反應容器中加入所述聚合體(A-5)10.0 g、四氫呋喃100 g、萘甲醛9.0 g、四丁基溴化銨1.7 g並於室溫下攪拌30分鐘。繼而,冷卻至0℃後,滴加25質量%四甲基氫氧化銨水溶液42.2 g,於室溫下反應2小時。於反應結束後,加入5質量%草酸水溶液200 g及甲基異丁基酮100 g。將水相去除後,利用水進行分液萃取,將有機層滴加至大量的己烷中而獲得沈澱物。藉由抽吸過濾來回收沈澱物並加以乾燥,從而獲得具有下述式(A-10)所表示的結構單元的聚合體(A-10)。聚合體(A-10)的Mw為3,400。 [Example 1-10] (Synthesis of polymer (A-10)) In a nitrogen environment, 10.0 g of the polymer (A-5), 100 g of tetrahydrofuran, 9.0 g of naphthaldehyde, and 1.7 g of tetrabutylammonium bromide were added to a reaction vessel and stirred at room temperature for 30 minutes. Then, after cooling to 0°C, 42.2 g of a 25% by mass aqueous solution of tetramethylammonium hydroxide was added dropwise, and the mixture was reacted at room temperature for 2 hours. After the reaction was completed, 200 g of a 5% by mass aqueous solution of oxalic acid and 100 g of methyl isobutyl ketone were added. After removing the aqueous phase, separation extraction was performed using water, and the organic layer was added dropwise to a large amount of hexane to obtain a precipitate. The precipitate was recovered by suction filtration and dried to obtain a polymer (A-10) having a structural unit represented by the following formula (A-10). The Mw of the polymer (A-10) was 3,400.

[實施例1-11](聚合體(A-11)的合成) 分別添加吲哚-2-甲醛8.4 g、1,8-二氮雜雙環[5.4.0]-7-十一碳烯17.6 g,代替使萘甲醛9.0 g及25質量%四甲基氫氧化銨水溶液42.2 g反應,除此以外於與[實施例1-10]相同的條件下反應,藉此獲得具有下述式(A-11)所表示的結構單元的聚合體(A-11)。所獲得的聚合體(A-11)的Mw為3,100。 [Example 1-11] (Synthesis of polymer (A-11)) Indole-2-carboxaldehyde 8.4 g, 1,8-diazabicyclo[5.4.0]-7-undecene 17.6 g were added respectively, and 9.0 g of naphthaldehyde and 42.2 g of 25 mass % tetramethylammonium hydroxide aqueous solution were reacted, and the reaction was carried out under the same conditions as [Example 1-10] to obtain a polymer (A-11) having a structural unit represented by the following formula (A-11). The Mw of the obtained polymer (A-11) was 3,100.

[比較例1-1](聚合體(x-1)的合成) 於氮氣環境下向反應容器中加入間甲酚250.0 g、37質量%福馬林125.0 g及草酸酐2 g,於100℃下反應3小時、於180℃下反應1小時後,於減壓下去除未反應單體,從而獲得具有下述式(x-1)所表示的結構單元的聚合體(x-1)。所獲得的聚合體(x-1)的Mw為11,000。 [Comparative Example 1-1] (Synthesis of polymer (x-1)) In a nitrogen atmosphere, 250.0 g of m-cresol, 125.0 g of 37% by mass formalin, and 2 g of oxalic anhydride were added to a reaction vessel, reacted at 100°C for 3 hours and at 180°C for 1 hour, and then unreacted monomers were removed under reduced pressure to obtain a polymer (x-1) having a structural unit represented by the following formula (x-1). The Mw of the obtained polymer (x-1) was 11,000.

<組成物的製備> 以下示出組成物的製備中使用的[A]聚合體、[B]溶媒、[C]酸產生劑及[D]交聯劑。 <Preparation of composition> The following shows [A] polymer, [B] solvent, [C] acid generator, and [D] crosslinking agent used in the preparation of the composition.

[[A]聚合體] 實施例:所述合成的聚合體(A-1)~聚合體(A-11) 比較例:所述合成的聚合體(x-1) [[A] Polymer] Example: The synthesized polymer (A-1) to polymer (A-11) Comparative example: The synthesized polymer (x-1)

[[B]溶媒] B-1:丙二醇單甲醚乙酸酯 B-2:環己酮 [[B] Solvent] B-1: Propylene glycol monomethyl ether acetate B-2: Cyclohexanone

[[C]酸產生劑] C-1:雙(4-第三丁基苯基)錪九氟-正丁磺酸鹽(下述式(C-1)所表示的化合物) [[C] Acid Generator] C-1: Bis(4-tert-butylphenyl)iodonium nonafluoro-n-butanesulfonate (a compound represented by the following formula (C-1))

[[D]交聯劑] D-1:下述式(D-1)所表示的化合物 [[D] Crosslinking agent] D-1: A compound represented by the following formula (D-1)

D-2:下述式(D-2)所表示的化合物D-2: Compound represented by the following formula (D-2)

[實施例2-1] 將作為[A]聚合體的(A-1)10質量份溶解於作為[B]溶媒的(B-1)90質量份中。利用孔徑0.45 μm的聚四氟乙烯(polytetrafluoroethylene,PTFE)薄膜過濾器對所獲得的溶液進行過濾,製備組成物(J-1)。 [Example 2-1] 10 parts by mass of (A-1) as the polymer [A] was dissolved in 90 parts by mass of (B-1) as the solvent [B]. The obtained solution was filtered using a polytetrafluoroethylene (PTFE) membrane filter with a pore size of 0.45 μm to prepare a composition (J-1).

[實施例2-2~實施例2-13及比較例2-1] 除使用下述表1所示的種類及含量的各成分以外,與實施例2-1同樣地製備組成物(J-1)~組成物(J-13)及組成物(CJ-1)。表1中的「[C]酸產生劑」及「[D]交聯劑」一行中的「-」表示未使用相符的成分。 [Example 2-2 to Example 2-13 and Comparative Example 2-1] Except for using the types and contents of each component shown in Table 1 below, the composition (J-1) to composition (J-13) and composition (CJ-1) were prepared in the same manner as in Example 2-1. The "-" in the "[C] Acid Generator" and "[D] Crosslinking Agent" rows in Table 1 indicates that the corresponding component was not used.

<評價> 使用所述獲得的組成物,並藉由下述方法對耐彎曲性進行評價。將評價結果一併示於下述表1中。 <Evaluation> The obtained composition was used to evaluate the bending resistance by the following method. The evaluation results are shown in Table 1 below.

[耐彎曲性] 使用旋塗機(東京電子(Tokyo Electron)(股)的「柯里塔克(CLEAN TRACK)ACT12」),並藉由旋轉塗敷法而將所述製備的組成物塗敷於形成有平均厚度500 nm的二氧化矽膜的矽基板上。接下來,於大氣環境下且於400℃下加熱60秒鐘後,於23℃下冷卻60秒鐘,藉此獲得形成有平均厚度200 nm的抗蝕劑底層膜的帶有膜的基板。藉由旋轉塗敷法而將含矽膜形成用組成物(JSR(股)的「NFC SOG080」)塗敷於所述獲得的帶有膜的基板上後,於大氣環境下且於200℃下加熱60秒鐘,進而於300℃下加熱60秒鐘,形成平均厚度50 nm的含矽膜。藉由旋轉塗敷法而將ArF用抗蝕劑組成物(JSR(股)的「AR1682J」)塗敷於所述含矽膜上,於大氣環境下且於130℃下加熱(煆燒)60秒鐘,形成平均厚度200 nm的抗蝕劑膜。使用ArF準分子雷射曝光裝置(透鏡數值孔徑0.78、曝光波長193 nm),介隔目標尺寸(target size)為100 nm的1對1的線與空間(line and space)的遮罩圖案,使曝光量變化而對抗蝕劑膜進行曝光,然後於大氣環境下且於130℃下加熱(後烘烤)60秒鐘,使用2.38質量%四甲基氫氧化銨(TMAH)水溶液,於25℃下顯影1分鐘,並進行水洗、乾燥,從而獲得形成有線圖案的線寬為30 nm至100 nm且200 nm間距的線與空間的抗蝕劑圖案的基板。 [Bending resistance] The prepared composition was applied to a silicon substrate having a silicon dioxide film with an average thickness of 500 nm by a spin coating method using a spin coater ("CLEAN TRACK ACT12" manufactured by Tokyo Electron). Next, the substrate was heated at 400°C for 60 seconds in an atmospheric environment and then cooled at 23°C for 60 seconds to obtain a substrate with an anti-corrosion agent base film with an average thickness of 200 nm. A silicon-containing film-forming composition ("NFC SOG080" of JSR Co., Ltd.) was applied to the obtained substrate with the film by spin coating, and then heated at 200°C for 60 seconds in an atmospheric environment, and then heated at 300°C for 60 seconds to form a silicon-containing film with an average thickness of 50 nm. An ArF anti-etching agent composition ("AR1682J" of JSR Co., Ltd.) was applied to the silicon-containing film by spin coating, and then heated (calcined) at 130°C for 60 seconds in an atmospheric environment to form an anti-etching agent film with an average thickness of 200 nm. Using an ArF excimer laser exposure device (lens numerical aperture 0.78, exposure wavelength 193 nm), a 1:1 line and space mask pattern with a target size of 100 nm was used to expose the resist film by varying the exposure amount. The film was then heated (post-baked) at 130°C for 60 seconds in an atmospheric environment, developed at 25°C for 1 minute using a 2.38 mass% tetramethylammonium hydroxide (TMAH) aqueous solution, and then rinsed and dried to obtain a substrate with a line pattern having a line width of 30 nm to 100 nm and a line and space spacing of 200 nm.

以所述抗蝕劑圖案為遮罩,使用蝕刻裝置(東京電子(Tokyo Electron)(股)的「柯里塔克(TACTRAS)」),於CF 4=200 sccm、PRESS.=85 mT、HF RF(電漿生成用高頻電力)=500 W、LF RF(偏壓用高頻電力)=0 W、DCS=-150 V、RDC(氣體感測器流量比)=50%的條件下對含矽膜進行蝕刻,獲得於含矽膜上形成有圖案的基板。接下來,以所述含矽膜圖案為遮罩,使用所述蝕刻裝置,於O 2=400 sccm、PRESS.=25 mT、HF RF(電漿生成用高頻電力)=400 W、LF RF(偏壓用高頻電力)=0 W、DCS=0 V、RDC(氣體感測器流量比)=50%的條件下對抗蝕劑底層膜進行蝕刻,獲得於抗蝕劑底層膜上形成有圖案的基板。以所述抗蝕劑底層膜圖案為遮罩,使用所述蝕刻裝置,於CF 4=180 sccm、Ar=360 sccm、PRESS.=150 mT、HF RF(電漿生成用高頻電力)=1,000 W、LF RF(偏壓用高頻電力)=1,000 W、DCS=-150 V、RDC(氣體感測器流量比)=50%、60秒的條件下對二氧化矽膜進行蝕刻,獲得於二氧化矽膜上形成有圖案的基板。 The silicon-containing film was etched using the resist pattern as a mask using an etching apparatus ("TACTRAS" manufactured by Tokyo Electron) under the conditions of CF4 = 200 sccm, PRESS. = 85 mT, HF RF (high frequency power for plasma generation) = 500 W, LF RF (high frequency power for bias) = 0 W, DCS = -150 V, and RDC (gas sensor flow ratio) = 50%, thereby obtaining a substrate having a pattern formed on the silicon-containing film. Next, the silicon-containing film pattern was used as a mask and the etching device was used to etch the resist bottom film under the conditions of O 2 = 400 sccm, PRESS. = 25 mT, HF RF (high frequency power for plasma generation) = 400 W, LF RF (high frequency power for bias) = 0 W, DCS = 0 V, and RDC (gas sensor flow ratio) = 50%, thereby obtaining a substrate with a pattern formed on the resist bottom film. The silicon dioxide film was etched using the etching device with the anti-etching agent bottom layer film pattern as a mask under the conditions of CF 4 =180 sccm, Ar=360 sccm, PRESS.=150 mT, HF RF (high frequency power for plasma generation)=1,000 W, LF RF (high frequency power for bias)=1,000 W, DCS=-150 V, RDC (gas sensor flow ratio)=50%, and 60 seconds to obtain a substrate with a pattern formed on the silicon dioxide film.

之後,針對所述於二氧化矽膜上形成有圖案的基板,獲得利用掃描式電子顯微鏡(日立高新技術(Hitachi High-tech)(股)的「CG-4000」)將各線寬的抗蝕劑底層膜圖案的形狀擴大250,000倍而成的圖像,並進行其圖像處理,藉此如圖1所示,關於長度1,000 nm的抗蝕劑底層膜圖案3(線圖案)的橫側面3a,將根據以100 nm間隔進行10處測定而得的線寬方向上的位置Xn(n=1~10)、與該些線寬方向上的位置的平均值的位置Xa而算出的標準偏差放大3倍而獲得3西格瑪的值,並將該值設為線邊緣粗糙度(line edge roughness,LER)。表示抗蝕劑底層膜圖案的彎曲程度的LER隨著抗蝕劑底層膜圖案的線寬變細而增大。關於耐彎曲性,將LER為5.5 nm的膜圖案的線寬未滿35.0 nm的情況評價為「A」(良好),將35.0 nm以上且未滿40.0 nm的情況評價為「B」(稍良好),將40.0 nm以上的情況評價為「C」(不良)。再者,圖1中所示的膜圖案的彎曲情況較實際而言誇張地記載。Then, with respect to the substrate having the pattern formed on the silicon dioxide film, an image of the shape of the anti-etching agent bottom layer film pattern of each line width was obtained by using a scanning electron microscope ("CG-4000" manufactured by Hitachi High-tech Co., Ltd.), and the image was processed. As shown in FIG. 1, the cross-sectional view 3a of the anti-etching agent bottom layer film pattern 3 (line pattern) having a length of 1,000 nm was obtained based on the 100-fold magnification. The standard deviation calculated from the position Xn (n=1 to 10) in the line width direction obtained by measuring 10 positions at intervals of 10 nm and the position Xa of the average value of these positions in the line width direction was amplified 3 times to obtain a value of 3 sigma, and this value was set as the line edge roughness (LER). LER, which represents the degree of bending of the anti-etching agent bottom layer film pattern, increases as the line width of the anti-etching agent bottom layer film pattern becomes thinner. Regarding bending resistance, the film pattern with an LER of 5.5 nm is evaluated as "A" (good) when the line width is less than 35.0 nm, and the case of 35.0 nm or more and less than 40.0 nm is evaluated as "B" (slightly good), and the case of 40.0 nm or more is evaluated as "C" (poor). Furthermore, the curvature of the film pattern shown in FIG. 1 is exaggerated compared to reality.

[表1] 組成物 [A]聚合體 [B]溶媒 [C]酸產生劑 [D]交聯劑 耐彎曲性 種類 含量(質量份) 種類 含量(質量份) 種類 含量(質量份) 種類 含量(質量份) 實施例2-1 J-1 A-1 10 B-1 90 - - - - A 實施例2-2 J-2 A-2 10 B-2 90 - - - - A 實施例2-3 J-3 A-3 10 B-2 90 - - - - A 實施例2-4 J-4 A-4 10 B-1 90 - - - - A 實施例2-5 J-5 A-5 10 B-2 90 - - - - A 實施例2-6 J-6 A-6 10 B-2 90 - - - - A 實施例2-7 J-7 A-7 10 B-2 90 - - - - A 實施例2-8 J-8 A-8 10 B-2 90 - - - - A 實施例2-9 J-9 A-9 10 B-2 90 - - - - A 實施例2-10 J-10 A-10 10 B-2 90 - - - - A 實施例2-11 J-11 A-11 10 B-2 90 - - - - A 實施例2-12 J-12 A-2 10 B-2 88.5 C-1 0.50 D-1 1 B 實施例2-13 J-13 A-2 10 B-2 88.5 C-1 0.50 D-2 1 B 比較例2-1 CJ-1 x-1 10 B-1 88.5 C-1 0.50 D-1 1 C [Table 1] Composition [A] Polymer [B] Solvent [C] Acid generator [D] Crosslinking agent Bending resistance Type Content (weight) Type Content (weight) Type Content (weight) Type Content (weight) Example 2-1 J-1 A-1 10 B-1 90 - - - - A Example 2-2 J-2 A-2 10 B-2 90 - - - - A Embodiment 2-3 J-3 A-3 10 B-2 90 - - - - A Embodiment 2-4 J-4 A-4 10 B-1 90 - - - - A Embodiment 2-5 J-5 A-5 10 B-2 90 - - - - A Embodiment 2-6 J-6 A-6 10 B-2 90 - - - - A Embodiment 2-7 J-7 A-7 10 B-2 90 - - - - A Embodiment 2-8 J-8 A-8 10 B-2 90 - - - - A Embodiment 2-9 J-9 A-9 10 B-2 90 - - - - A Embodiment 2-10 J-10 A-10 10 B-2 90 - - - - A Embodiment 2-11 J-11 A-11 10 B-2 90 - - - - A Embodiment 2-12 J-12 A-2 10 B-2 88.5 C-1 0.50 D-1 1 B Embodiment 2-13 J-13 A-2 10 B-2 88.5 C-1 0.50 D-2 1 B Comparison Example 2-1 CJ-1 x-1 10 B-1 88.5 C-1 0.50 D-1 1 C

根據表1的結果可知,與由比較例的組成物形成的抗蝕劑底層膜相比,由實施例的組成物形成的抗蝕劑底層膜的耐彎曲性優異。 [產業上之可利用性] According to the results in Table 1, the anti-corrosion base film formed by the composition of the embodiment has superior bending resistance compared to the anti-corrosion base film formed by the composition of the comparative example. [Industrial Applicability]

藉由本發明的半導體基板的製造方法,可良好地獲得經圖案化的基板。本發明的組成物可形成耐彎曲性優異的抗蝕劑底層膜。本發明的聚合體對於能夠形成耐彎曲性優異的抗蝕劑底層膜的組成物而言較佳。因此,該些可較佳地用於今後預計進一步進行微細化的半導體元件的製造等。By the method for manufacturing a semiconductor substrate of the present invention, a patterned substrate can be obtained well. The composition of the present invention can form an anti-corrosion agent bottom layer film with excellent bending resistance. The polymer of the present invention is preferably used for the composition capable of forming an anti-corrosion agent bottom layer film with excellent bending resistance. Therefore, these can be preferably used for the manufacture of semiconductor elements that are expected to be further miniaturized in the future.

3:抗蝕劑底層膜圖案 3a:抗蝕劑底層膜圖案的橫側面 X1~X10、Xa:位置 3: Anti-corrosion agent bottom film pattern 3a: Horizontal view of anti-corrosion agent bottom film pattern X1~X10, Xa: Position

圖1是用於說明耐彎曲性的評價方法的示意性平面圖。FIG. 1 is a schematic plan view for explaining a method for evaluating bending resistance.

3:抗蝕劑底層膜圖案 3: Anti-corrosion agent bottom layer film pattern

3a:抗蝕劑底層膜圖案的橫側面 3a: Horizontal view of the anti-corrosion agent bottom film pattern

X1~X10、Xa:位置 X1~X10, Xa: Position

Claims (15)

一種半導體基板的製造方法,包括: 於基板上直接或間接地塗敷抗蝕劑底層膜形成用組成物的步驟; 於藉由所述塗敷步驟而形成的抗蝕劑底層膜上直接或間接地形成抗蝕劑圖案的步驟;以及 進行以所述抗蝕劑圖案為遮罩的蝕刻的步驟,且 所述抗蝕劑底層膜形成用組成物含有: 具有下述式(1)所表示的結構單元的聚合體;以及 溶媒, 式(1)中,Ar 1為具有環員數5~40的芳香環的二價基;X 1為下述式(i)所表示的二價基, 式(i)中,R 1及R 2分別獨立地為氫原子或碳數1~20的一價有機基,或者表示該些基相互結合並與該些所鍵結的碳原子一起形成的碳數3~20的二價脂環式烴基;*及**為所述式(1)中的結合鍵。 A method for manufacturing a semiconductor substrate comprises: a step of directly or indirectly coating a composition for forming an anti-etching agent bottom layer film on a substrate; a step of directly or indirectly forming an anti-etching agent pattern on the anti-etching agent bottom layer film formed by the coating step; and a step of performing etching using the anti-etching agent pattern as a mask, wherein the composition for forming an anti-etching agent bottom layer film comprises: a polymer having a structural unit represented by the following formula (1); and a solvent, In formula (1), Ar1 is a divalent group having an aromatic ring with 5 to 40 ring members; X1 is a divalent group represented by the following formula (i), In formula (i), R1 and R2 are independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or represent a divalent alicyclic hydrocarbon group having 3 to 20 carbon atoms formed by combining these groups with the carbon atoms to which they are bonded; * and ** are bonding bonds in formula (1). 如請求項1所述的半導體基板的製造方法,其中所述R 1及R 2為氫原子。 A method for manufacturing a semiconductor substrate as described in claim 1, wherein R 1 and R 2 are hydrogen atoms. 如請求項1所述的半導體基板的製造方法,其中所述*為與所述式(1)的Ar 1中的芳香環中的碳原子的結合鍵。 The method for manufacturing a semiconductor substrate according to claim 1, wherein the * is a bond to a carbon atom in the aromatic ring in Ar 1 of the formula (1). 如請求項1至3中任一項所述的半導體基板的製造方法,更包括於所述抗蝕劑圖案形成前, 相對於所述抗蝕劑底層膜直接或間接地形成含矽膜的步驟。 The method for manufacturing a semiconductor substrate as described in any one of claims 1 to 3 further includes a step of directly or indirectly forming a silicon-containing film relative to the anti-etching agent bottom layer film before the anti-etching agent pattern is formed. 一種組成物,含有: 具有下述式(1)所表示的結構單元的聚合體;以及 溶媒, 式(1)中,Ar 1為具有環員數5~40的芳香環的二價基;X 1為下述式(i)所表示的二價基, 式(i)中,R 1及R 2分別獨立地為氫原子或碳數1~20的一價有機基,或者表示該些基相互結合並與該些所鍵結的碳原子一起形成的碳數3~20的二價脂環式烴基;*及**為所述式(1)中的結合鍵。 A composition comprising: a polymer having a structural unit represented by the following formula (1); and a solvent, In formula (1), Ar1 is a divalent group having an aromatic ring with 5 to 40 ring members; X1 is a divalent group represented by the following formula (i), In formula (i), R1 and R2 are independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or represent a divalent alicyclic hydrocarbon group having 3 to 20 carbon atoms formed by combining these groups with the carbon atoms to which they are bonded; * and ** are bonding bonds in formula (1). 如請求項5所述的組成物,其中所述芳香環為選自由苯環、萘環、蒽環、萉環、菲環、芘環、芴環及苝環所組成的群組中的至少一個芳香族烴環。The composition as described in claim 5, wherein the aromatic ring is at least one aromatic hydrocarbon ring selected from the group consisting of a benzene ring, a naphthalene ring, an anthracene ring, a phenanthrene ring, a phenanthrene ring, a pyrene ring, a fluorene ring and a perylene ring. 如請求項5或6所述的組成物,其中所述Ar 1具有選自由羥基、下述式(2-1)所表示的基及下述式(2-2)所表示的基所組成的群組中的至少一個基, 式(2-1)及式(2-2)中,R 7分別獨立地為碳數1~20的二價有機基或單鍵;*為與芳香環中的碳原子的結合鍵。 The composition according to claim 5 or 6, wherein Ar1 has at least one group selected from the group consisting of a hydroxyl group, a group represented by the following formula (2-1) and a group represented by the following formula (2-2), In formula (2-1) and formula (2-2), R7 is independently a divalent organic group having 1 to 20 carbon atoms or a single bond; * is a bond to a carbon atom in an aromatic ring. 如請求項5或6所述的組成物,其中所述R 1及R 2為氫原子。 The composition as described in claim 5 or 6, wherein R 1 and R 2 are hydrogen atoms. 如請求項5或6所述的組成物,其中所述*為與所述式(1)的Ar 1中的芳香環中的碳原子的結合鍵。 The composition according to claim 5 or 6, wherein the * is a bond to a carbon atom in the aromatic ring in Ar 1 of the formula (1). 如請求項5或6所述的組成物,用於形成抗蝕劑底層膜。The composition as described in claim 5 or 6 is used to form an anti-corrosion agent bottom layer film. 一種聚合體,具有下述式(1)所表示的結構單元, 式(1)中,Ar 1為具有環員數5~40的芳香環的二價基;X 1為下述式(i)所表示的二價基, 式(i)中,R 1及R 2分別獨立地為氫原子或碳數1~20的一價有機基,或者表示該些基相互結合並與該些所鍵結的碳原子一起形成的碳數3~20的二價脂環式烴基;*及**為所述式(1)中的結合鍵。 A polymer having a structural unit represented by the following formula (1): In formula (1), Ar1 is a divalent group having an aromatic ring with 5 to 40 ring members; X1 is a divalent group represented by the following formula (i), In formula (i), R1 and R2 are independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or represent a divalent alicyclic hydrocarbon group having 3 to 20 carbon atoms formed by combining these groups with the carbon atoms to which they are bonded; * and ** are bonding bonds in formula (1). 如請求項11所述的聚合體,其中所述芳香環為選自由苯環、萘環、蒽環、萉環、菲環、芘環、芴環及苝環所組成的群組中的至少一個芳香族烴環。A polymer as described in claim 11, wherein the aromatic ring is at least one aromatic hydrocarbon ring selected from the group consisting of a benzene ring, a naphthalene ring, an anthracene ring, a phenanthrene ring, a phenanthrene ring, a pyrene ring, a fluorene ring and a perylene ring. 如請求項11或12所述的聚合體,其中所述Ar 1具有選自由羥基、下述式(2-1)所表示的基及下述式(2-2)所表示的基所組成的群組中的至少一個基, 式(2-1)及式(2-2)中,R 7分別獨立地為碳數1~20的二價有機基或單鍵;*為與芳香環中的碳原子的結合鍵。 The polymer according to claim 11 or 12, wherein Ar1 has at least one group selected from the group consisting of a hydroxyl group, a group represented by the following formula (2-1) and a group represented by the following formula (2-2), In formula (2-1) and formula (2-2), R7 is independently a divalent organic group having 1 to 20 carbon atoms or a single bond; * is a bond to a carbon atom in an aromatic ring. 如請求項11或12所述的聚合體,其中所述R 1及R 2為氫原子。 A polymer as described in claim 11 or 12, wherein R 1 and R 2 are hydrogen atoms. 如請求項11或12所述的聚合體,其中所述*為與所述式(1)的Ar 1中的芳香環中的碳原子的結合鍵。 A polymer as described in claim 11 or 12, wherein the * is a bond to a carbon atom in the aromatic ring in Ar 1 of the formula (1).
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