TW202411675A - Stator test fixture and stator testing system - Google Patents

Stator test fixture and stator testing system Download PDF

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Publication number
TW202411675A
TW202411675A TW111134450A TW111134450A TW202411675A TW 202411675 A TW202411675 A TW 202411675A TW 111134450 A TW111134450 A TW 111134450A TW 111134450 A TW111134450 A TW 111134450A TW 202411675 A TW202411675 A TW 202411675A
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Taiwan
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stator
tested
outer diameter
shaft
bearing
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TW111134450A
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Chinese (zh)
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TWI823557B (en
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蕭家祥
李國榮
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威剛科技股份有限公司
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Publication of TWI823557B publication Critical patent/TWI823557B/en
Publication of TW202411675A publication Critical patent/TW202411675A/en

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Abstract

The invention discloses a stator testing fixture and a stator testing system. The stator testing system includes a stator testing fixture. The stator testing fixture includes a fixed member, a mandrel assembly and a holding member. The fixed member includes a bottom portion and a middle portion. The middle portion is arranged on one side of the bottom. The middle portion and the bottom portion together form an annular accommodating space. The annular accommodating space is used for accommodating the to-be-tested stator. The mandrel assembly includes a shaft body and a plurality of magnets. The plurality of magnets is arranged on the periphery of the shaft body. A mandrel assembly is rotatably arranged in the middle portion. The holding member is used for holding the outer periphery of the to-be-tested stator. When the to-be-tested stator is arranged on the fixed member, the mandrel assembly is connected to the power source, the to-be-tested stator can be connected to a phase sequence detection device to detect the phase sequence.

Description

定子測試治具及定子檢測系統Stator test fixture and stator inspection system

本發明涉及一種測試治具及檢測系統,特別是一種定子測試治具及定子檢測系統。The present invention relates to a testing fixture and a detection system, in particular to a stator testing fixture and a stator detection system.

一般來說,馬達的定子在完成線圈的纏繞後,必需利用相序檢測裝置對該定子進行相序的檢測。若該定子通過相序檢測後,該定子才會被接續與轉子等構件一同組裝為馬達。在現有技術中,並沒有任何可以用來輔助相關人員,對定子進行相序檢測的裝置,為此,對大量的定子進行檢測時,必需耗費大量的人力。Generally speaking, after the stator of the motor has completed the winding of the coil, the phase sequence of the stator must be detected by a phase sequence detection device. If the stator passes the phase sequence detection, it will be assembled into a motor together with the rotor and other components. In the prior art, there is no device that can be used to assist relevant personnel in performing phase sequence detection on the stator. Therefore, when testing a large number of stators, a lot of manpower must be consumed.

本發明公開一種定子測試治具及定子檢測系統,主要用以改善在現有技術中,因為沒有任何可以用來輔助相關人員對定子進行相序檢測的裝置,所帶來的諸多不便。The present invention discloses a stator test fixture and a stator detection system, which are mainly used to improve the inconvenience caused by the lack of any device to assist relevant personnel in performing phase sequence detection on the stator in the prior art.

本發明的其中一實施例公開一種定子測試治具,其用以提供一待測定子置放,定子測試治具包含:一固定座、一心軸組件及一固持構件。固定座由不導磁材料製成,固定座包含一底部及一中間部,中間部設置於底部的一側,底部與中間部形成有一環狀容置空間,中間部相反於底部的一端內凹形成有一容槽;待測定子能套設於中間部,且待測定子能設置於環狀容置空間;心軸組件包含:一軸體及多個磁鐵。軸體可拆卸地設置於固定座,且軸體的一部分位於容槽中,軸體的一端能與一動力源連接。多個磁鐵固定設置於軸體的外圍。固持構件用以固持待測定子的外圍;其中,當待測定子套設於中間部,且心軸組件連接動力源,而心軸組件於容槽中旋轉時,待測定子能連接一相序檢測裝置,以進行相序的檢測。One embodiment of the present invention discloses a stator test fixture, which is used to provide a stator to be tested for placement. The stator test fixture includes: a fixed seat, a central shaft assembly and a retaining member. The fixed seat is made of non-magnetic material, and includes a bottom and a middle portion. The middle portion is arranged on one side of the bottom, and the bottom and the middle portion form an annular accommodating space. The end of the middle portion opposite to the bottom is concave to form a receiving groove; the stator to be tested can be sleeved in the middle portion, and the stator to be tested can be arranged in the annular receiving space; the central shaft assembly includes: a shaft and a plurality of magnets. The shaft is detachably arranged on the fixed seat, and a portion of the shaft is located in the receiving groove, and one end of the shaft can be connected to a power source. A plurality of magnets are fixedly arranged on the outer periphery of the shaft. The holding member is used to hold the outer periphery of the stator to be tested; when the stator to be tested is sleeved in the middle part, and the spindle assembly is connected to the power source, and the spindle assembly rotates in the receiving groove, the stator to be tested can be connected to a phase sequence detection device to perform phase sequence detection.

本發明的其中一實施例公開一種定子檢測系統,其用以對一待測定子進行一相序檢測,定子檢測系統包含:一動力源、一相序檢測裝置及一定子測試治具。定子測試治具包含:一固定座、一心軸組件及一固持構件。固定座由不導磁材料製成,固定座包含一底部及一中間部,中間部設置於底部的一側,底部與中間部形成有一環狀容置空間,中間部相反於底部的一端內凹形成有一容槽;待測定子能套設於中間部,且待測定子能設置於環狀容置空間;心軸組件包含:一軸體及多個磁鐵。軸體可拆卸地設置於固定座,且軸體的一部分位於容槽中,軸體的一端能與一動力源連接;多個磁鐵固定設置於軸體的外圍;固持構件用以固持待測定子的外圍;其中,當待測定子套設於中間部,且心軸組件連接動力源,而心軸組件於容槽中旋轉時,待測定子能連接一相序檢測裝置,以進行相序的檢測。One embodiment of the present invention discloses a stator detection system, which is used to perform a phase sequence detection on a stator to be tested. The stator detection system includes: a power source, a phase sequence detection device and a stator test fixture. The stator test fixture includes: a fixed seat, a central shaft assembly and a retaining member. The fixed seat is made of non-magnetic material, and the fixed seat includes a bottom and a middle portion. The middle portion is arranged on one side of the bottom, and the bottom and the middle portion form an annular accommodating space. The end of the middle portion opposite to the bottom is concave to form a accommodating groove; the stator to be tested can be sleeved in the middle portion, and the stator to be tested can be arranged in the annular accommodating space; the central shaft assembly includes: a shaft and a plurality of magnets. The shaft is detachably arranged on the fixing seat, and a part of the shaft is located in the receiving groove, and one end of the shaft can be connected to a power source; a plurality of magnets are fixedly arranged on the outer periphery of the shaft; and the holding member is used to hold the outer periphery of the stator to be tested; wherein, when the stator to be tested is sleeved in the middle part, and the mandrel assembly is connected to the power source, and the mandrel assembly rotates in the receiving groove, the stator to be tested can be connected to a phase sequence detection device to perform phase sequence detection.

綜上所述,本發明的定子測試治具及定子檢測系統,能讓相關人員方便地對待測定子進行相序檢測。In summary, the stator test fixture and stator detection system of the present invention can allow relevant personnel to conveniently perform phase sequence detection on the stator to be tested.

為能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與附圖,但是此等說明與附圖僅用來說明本發明,而非對本發明的保護範圍作任何的限制。To further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, such description and drawings are only used to illustrate the present invention and do not limit the protection scope of the present invention.

於以下說明中,如有指出請參閱特定圖式或是如特定圖式所示,其僅是用以強調於後續說明中,所述及的相關內容大部份出現於該特定圖式中,但不限制該後續說明中僅可參考所述特定圖式。In the following description, if it is indicated to refer to a specific figure or as shown in a specific figure, it is only used to emphasize that most of the relevant content described in the subsequent description appears in the specific figure, but it does not limit the subsequent description to only refer to the specific figure.

請一併參閱圖1至圖4,圖1為本發明的定子檢測系統的方塊示意圖,圖2為本發明的定子測試治具設置有待測定子的另一視角的示意圖,圖3為本發明的定子測試治具的固定座的局部剖面與心軸組件的分解示意圖,圖4為本發明的定子測試治具的心軸組件的局部分解示意圖。Please refer to Figures 1 to 4 together. Figure 1 is a block diagram of the stator detection system of the present invention. Figure 2 is a schematic diagram of the stator test fixture of the present invention set up with the stator to be tested from another angle. Figure 3 is a partial cross-section of the fixing seat of the stator test fixture of the present invention and an exploded schematic diagram of the spindle assembly. Figure 4 is a partial exploded schematic diagram of the spindle assembly of the stator test fixture of the present invention.

本發明的定子檢測系統100包含:一動力源1、一相序檢測裝置2及一定子測試治具3。動力源1例如包含馬達等電動旋轉構件,舉例來說,動力源可以是電鑽或相似工具,但不以此為限。相序檢測裝置2主要是用來檢測纏繞有線圈後的定子(即本實施例所指的待測定子A)的相序,是否與原始設計相同。所述相序檢測裝置2與現有常見的馬達相序檢測器/儀相同,於此不再贅述。The stator detection system 100 of the present invention comprises: a power source 1, a phase sequence detection device 2 and a stator test fixture 3. The power source 1 comprises, for example, an electric rotating component such as a motor. For example, the power source can be an electric drill or a similar tool, but is not limited thereto. The phase sequence detection device 2 is mainly used to detect whether the phase sequence of the stator (i.e., the stator A to be tested referred to in this embodiment) wound with a coil is the same as the original design. The phase sequence detection device 2 is the same as the existing common motor phase sequence detector/instrument, and will not be described in detail here.

本發明的定子測試治具3主要包含一固定座31、一心軸組件32及一固持構件33。固定座31用以承載待測定子A。心軸組件32可旋轉地與固定座31相連接。固持構件33用以固持設置於固定座31上的待測定子A。心軸組件32用以與動力源1相連接,而動力源1能驅動心軸組件32作動,以使心軸組件32相對於固定座31旋轉。The stator test fixture 3 of the present invention mainly comprises a fixed seat 31, a spindle assembly 32 and a holding member 33. The fixed seat 31 is used to carry the stator A to be tested. The spindle assembly 32 is rotatably connected to the fixed seat 31. The holding member 33 is used to hold the stator A to be tested disposed on the fixed seat 31. The spindle assembly 32 is used to be connected to the power source 1, and the power source 1 can drive the spindle assembly 32 to operate so that the spindle assembly 32 rotates relative to the fixed seat 31.

當待測定子A設置於固定座31,且固持構件33固持待測定子A,而心軸組件32與動力源1相連接,且相序檢測裝置2的多條檢測線與待測定子A的測試端子相連接時,使用者即可利用動力源1,使心軸組件32正轉或反轉,據以通過觀看相序檢測裝置2,來判斷待測定子A的相序是否與原設計相符。When the stator A to be tested is set on the fixing seat 31, and the holding member 33 holds the stator A to be tested, and the spindle assembly 32 is connected to the power source 1, and the multiple detection lines of the phase sequence detection device 2 are connected to the test terminals of the stator A to be tested, the user can use the power source 1 to make the spindle assembly 32 rotate forward or reverse, and judge whether the phase sequence of the stator A to be tested is consistent with the original design by observing the phase sequence detection device 2.

請一併參閱圖4至圖5,圖5為本發明的定子測試治具的局部與待測定子的分解示意圖,圖6為本發明的定子測試治具的局部與待測定子的另一分解示意圖,圖7為本發明的定子測試治具設置有待測定子的剖面示意圖,圖8為本發明的定子測試治具的另一實施例設置有待測定子的示意圖。Please refer to Figures 4 to 5 together, Figure 5 is a schematic diagram of an exploded view of a part of the stator test fixture of the present invention and a stator to be tested, Figure 6 is another schematic diagram of an exploded view of a part of the stator test fixture of the present invention and a stator to be tested, Figure 7 is a schematic diagram of a cross-section of the stator test fixture of the present invention with a stator to be tested, and Figure 8 is a schematic diagram of another embodiment of the stator test fixture of the present invention with a stator to be tested.

固定座31是由不導磁材料製成,固定座31包含一底部311及一中間部312。中間部312設置於底部311的一側。中間部312例如可以是大致呈現為圓柱狀結構,底部311可以是大致呈現為圓餅狀結構,而中間部312的外徑是小於底部311的外徑,且底部311與中間部312共同形成有一環狀容置空間313。中間部312用以提供待測定子A套設。當待測定子A套設於中間部312時,待測定子A將對應位於環狀容置空間313,且待測定子A將被底部311承載。關於底部311及中間部312的尺寸及外型,可以是依據待測定子A的外型及尺寸進行設計,圖中所示僅為其中一示範態樣。The fixing base 31 is made of a non-magnetic material, and includes a bottom 311 and a middle portion 312. The middle portion 312 is disposed on one side of the bottom 311. The middle portion 312 may be, for example, a substantially cylindrical structure, and the bottom 311 may be a substantially pie-shaped structure, and the outer diameter of the middle portion 312 is smaller than the outer diameter of the bottom 311, and the bottom 311 and the middle portion 312 together form an annular accommodation space 313. The middle portion 312 is used to provide a sleeve for the stator A to be measured. When the stator A to be measured is sleeved in the middle portion 312, the stator A to be measured will be located in the annular accommodation space 313, and the stator A to be measured will be carried by the bottom 311. The size and shape of the bottom portion 311 and the middle portion 312 can be designed according to the shape and size of the stator A to be measured. The figure shows only one exemplary embodiment.

中間部312相反於底部311的一端內凹形成有一容槽3121,且中間部312形成有容槽3121的一端對應具有一開口3122。心軸組件32的一部分則能通過開口3122設置於中間部312的容槽3121中。關於中間部312的尺寸、外型及容槽3121的外型及尺寸,都不以圖中所示為限。The middle portion 312 has an end opposite to the bottom portion 311 and is concavely formed with a groove 3121, and the end of the middle portion 312 with the groove 3121 has an opening 3122. A portion of the spindle assembly 32 can be disposed in the groove 3121 of the middle portion 312 through the opening 3122. The size and shape of the middle portion 312 and the shape and size of the groove 3121 are not limited to those shown in the figure.

心軸組件32包含:一軸體321、一固持構件33、多個磁鐵322、兩個軸承。軸體321可拆卸地設置於固定座31,且軸體321的一部分位於容槽3121中,軸體321的一端用以與動力源1連接。軸體321例如可以是圓柱狀結構,但不以此為限。在實際應用中,動力源1例如可以是電鑽,而軸體321可以是通過多個螺絲等相關鎖固構件與電鑽相連接,如此,軸體321即可隨電鑽,相對於固定座31旋轉。The spindle assembly 32 includes: a shaft 321, a fixing member 33, a plurality of magnets 322, and two bearings. The shaft 321 is detachably disposed on the fixing seat 31, and a portion of the shaft 321 is located in the receiving groove 3121, and one end of the shaft 321 is used to connect with the power source 1. The shaft 321 can be, for example, a cylindrical structure, but is not limited thereto. In practical applications, the power source 1 can be, for example, an electric drill, and the shaft 321 can be connected to the electric drill through a plurality of screws and other related locking members, so that the shaft 321 can rotate relative to the fixing seat 31 along with the electric drill.

多個磁鐵322固定設置於軸體321的外圍。關於心軸組件32所包含的磁鐵322的數量,及多個磁鐵322彼此間的間隔距離等,皆可依據待測定子A進行設計,圖中所示僅為其中一示範態樣。在實際應用中,各個磁鐵322可以是永久磁鐵。A plurality of magnets 322 are fixedly disposed on the outer periphery of the shaft 321. The number of magnets 322 included in the spindle assembly 32 and the spacing between the plurality of magnets 322 can be designed according to the stator A to be tested. The figure shows only one exemplary embodiment. In practical applications, each magnet 322 can be a permanent magnet.

軸體321彼此相反的兩端分別定義為一外端321A及一內端321B。兩個軸承分別定義為一外軸承323及一內軸承324。外軸承323的內環結構3231是固定於軸體321,且外軸承323是鄰近於軸體321的外端321A設置,內軸承324的內環結構3241是固定於軸體321,且內軸承324是鄰近於軸體321的內端321B設置。外軸承323的外環結構3232及內軸承324的外環結構3242則都是用以與形成容槽3121的側壁相卡合,而軸體321可以通過兩個軸承,以相對於固定座31旋轉。The two opposite ends of the shaft 321 are defined as an outer end 321A and an inner end 321B. The two bearings are defined as an outer bearing 323 and an inner bearing 324. The inner ring structure 3231 of the outer bearing 323 is fixed to the shaft 321, and the outer bearing 323 is disposed adjacent to the outer end 321A of the shaft 321. The inner ring structure 3241 of the inner bearing 324 is fixed to the shaft 321, and the inner bearing 324 is disposed adjacent to the inner end 321B of the shaft 321. The outer ring structure 3232 of the outer bearing 323 and the outer ring structure 3242 of the inner bearing 324 are used to engage with the side wall forming the receiving groove 3121, and the shaft 321 can rotate relative to the fixing base 31 through the two bearings.

依上所述,軸體321的外圍設置有多個磁鐵322,且軸體321的兩端分別設置有外軸承323及內軸承324,而設置有多個磁鐵322、外軸承323及內軸承324,則能通過中間部312的開口3122置入中間部312的容槽3121內,以組裝於中間部312。其中,當外軸承323是鄰近於開口3122設置,內軸承324則是遠離開口3122設置。As described above, a plurality of magnets 322 are disposed on the outer periphery of the shaft 321, and an outer bearing 323 and an inner bearing 324 are disposed at both ends of the shaft 321. The plurality of magnets 322, the outer bearing 323 and the inner bearing 324 can be inserted into the receiving groove 3121 of the middle part 312 through the opening 3122 of the middle part 312 to be assembled in the middle part 312. The outer bearing 323 is disposed adjacent to the opening 3122, and the inner bearing 324 is disposed away from the opening 3122.

如圖1、圖2及圖3所示,固持構件33用以固持待測定子A的外圍。具體來說,固持構件33可以是包含有兩個弧狀構件331及兩個鎖固件332,兩個弧狀構件331及兩個鎖固件332能相互配合,以環繞設置於待測定子A的外圍,據以固持待測定子A。固持構件33所包含的弧狀構件331及鎖固件332的數量,不以圖中所示為限。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the holding member 33 is used to hold the periphery of the stator A to be tested. Specifically, the holding member 33 may include two arc-shaped members 331 and two locking members 332. The two arc-shaped members 331 and the two locking members 332 can cooperate with each other to surround the periphery of the stator A to be tested, thereby holding the stator A to be tested. The number of arc-shaped members 331 and locking members 332 included in the holding member 33 is not limited to that shown in the figure.

當相關人員將心軸組件32安裝於固定座31,且使待測定子A套設於中間部312,而讓待測定子A承靠於底部311時,相關人員將可以操作兩個弧狀構件331及兩個鎖固件332,以使兩個弧狀構件331與兩個鎖固件332共同固持待測定子A的外圍,從而使待測定子A穩固地設置於固定座31上。When the relevant personnel install the spindle assembly 32 on the fixing seat 31, and make the stator A to be tested be sleeved in the middle part 312, and make the stator A to be tested lean on the bottom 311, the relevant personnel will be able to operate the two arc-shaped components 331 and the two locking pieces 332, so that the two arc-shaped components 331 and the two locking pieces 332 jointly hold the outer periphery of the stator A to be tested, so that the stator A to be tested is stably set on the fixing seat 31.

需說明的是,在不同的的實施例中,固持構件33可以是僅包含有單一個鎖固件332,而兩個弧狀構件331的一端可以是相互樞接,兩個弧狀構件331的另一端則是通過鎖固件332相互固定。當然,固持構件33具體的形式不以上述說明為限,只要可以用來固持設置於固定座31上的待測定子A的外圍的固持構件33的形式,都應屬於本發明的固持構件33可變化的範圍。It should be noted that in different embodiments, the holding member 33 may include only a single locking member 332, and one end of the two arc-shaped members 331 may be mutually hinged, and the other end of the two arc-shaped members 331 may be mutually fixed by the locking member 332. Of course, the specific form of the holding member 33 is not limited to the above description, and any form of the holding member 33 that can be used to hold the outer periphery of the stator A to be measured disposed on the fixing seat 31 should fall within the variable scope of the holding member 33 of the present invention.

依上所述,請一併參閱圖1、圖2及圖5至圖7,相關人員將待測定子A套設於中間部312,並使待測定子A的相關端子與相序檢測裝置2相連接,並使心軸組件32連接動力源1後,相關人員即可啟動動力源1,以使心軸組件32於容槽3121中旋轉時,從而由相序檢測裝置2所呈現的相關資訊(例如是不同顏色的燈號),來判斷當前的待測定子A的相序,與原先設計的相序是否相同。According to the above, please refer to Figures 1, 2 and 5 to 7. The relevant personnel will put the stator A to be tested on the middle part 312, and connect the relevant terminals of the stator A to be tested to the phase sequence detection device 2, and connect the spindle assembly 32 to the power source 1. Then, the relevant personnel can start the power source 1 to make the spindle assembly 32 rotate in the groove 3121, and then use the relevant information (such as light signals of different colors) presented by the phase sequence detection device 2 to determine whether the current phase sequence of the stator A to be tested is the same as the originally designed phase sequence.

如圖3及圖7所示,在其中一個較佳的實施例中,容槽3121區隔有一第一軸承槽3121A、一中間槽3121B及一第二軸承槽3121C,中間槽3121B位於第一軸承槽3121A及第二軸承槽3121C之間,第二軸承槽3121C鄰近底部311設置,而第一軸承槽3121A則是遠離底部311設置。形成第一軸承槽3121A的側壁用以與外軸承323的外環結構3232相互卡合。中間槽3121B用以容置軸體321設置有多個磁鐵322的區段,且各個磁鐵322與形成中間槽3121B的側壁之間具有一間隙。形成第二軸承槽3121C的側壁,則是用以與內軸承324的外環結構3242相互卡合。As shown in FIG. 3 and FIG. 7 , in one preferred embodiment, the receiving groove 3121 is divided into a first bearing groove 3121A, a middle groove 3121B and a second bearing groove 3121C, the middle groove 3121B is located between the first bearing groove 3121A and the second bearing groove 3121C, the second bearing groove 3121C is disposed adjacent to the bottom 311, and the first bearing groove 3121A is disposed away from the bottom 311. The side wall of the first bearing groove 3121A is formed to engage with the outer ring structure 3232 of the outer bearing 323. The middle groove 3121B is used to accommodate the section of the shaft 321 provided with multiple magnets 322, and there is a gap between each magnet 322 and the side wall forming the middle groove 3121B. The side wall forming the second bearing groove 3121C is used to engage with the outer ring structure 3242 of the inner bearing 324.

外軸承323的外徑定義為一第一外徑D1,軸體321設置有多個磁鐵322的外徑定義為一第二外徑D2,內軸承324的外徑定義為一第三外徑D3。其中,第一外徑D1大於第二外徑D2,第二外徑D2大於第三外徑D3。另外,底部311還可以包含有一操作孔3111,操作孔3111的內徑D4小於第三外徑D3,而內軸承324的一部分是通過操作孔3111外露。The outer diameter of the outer bearing 323 is defined as a first outer diameter D1, the outer diameter of the shaft 321 provided with a plurality of magnets 322 is defined as a second outer diameter D2, and the outer diameter of the inner bearing 324 is defined as a third outer diameter D3. The first outer diameter D1 is greater than the second outer diameter D2, and the second outer diameter D2 is greater than the third outer diameter D3. In addition, the bottom 311 may further include an operating hole 3111, the inner diameter D4 of the operating hole 3111 is smaller than the third outer diameter D3, and a portion of the inner bearing 324 is exposed through the operating hole 3111.

通過上述設計,相關人員可以是依據需求,將相關工具伸入操作孔3111中,以推抵內軸承324,並同步拉拔心軸組件32,如此,將可以使心軸組件32通過容槽3121的開口3122,離開固定座31。相反地,相關人員可以輕易地將心軸組件32通過開口3122,安裝於中間部312中。Through the above design, the relevant personnel can insert the relevant tools into the operation hole 3111 according to the needs to push the inner bearing 324 and simultaneously pull the spindle assembly 32, so that the spindle assembly 32 can pass through the opening 3122 of the groove 3121 and leave the fixing seat 31. On the contrary, the relevant personnel can easily pass the spindle assembly 32 through the opening 3122 and install it in the middle part 312.

在實務中,相關人員可能需要對大量的待測定子A進行測試,在此種情況中,相關人員可以是準備多個固定座31,並先將多個待測定子A分別置放於多個固定座31上,且使各個待測定子A與相序檢測裝置2連接,而後,相關人員僅需要使一個心軸組件32與電鑽(即動力源1)相連接,即可以利用該心軸組件32,依序與多個固定座31相連接,從而快速地對多個待測定子A進行相序檢測。In practice, relevant personnel may need to test a large number of stators A to be tested. In this case, relevant personnel can prepare multiple fixing seats 31, and first place multiple stators A to be tested on multiple fixing seats 31 respectively, and connect each stator A to be tested to the phase sequence detection device 2. Then, relevant personnel only need to connect a spindle assembly 32 to the electric drill (i.e., power source 1), that is, the spindle assembly 32 can be used to connect to multiple fixing seats 31 in sequence, so as to quickly perform phase sequence detection on multiple stators A to be tested.

也就是說,相關人員欲對多個待測定子A進行檢測時,無需準備多個動力源1,而相關人員可以是僅利用單一個動力源1及單一個心軸組件32,與多個固定座31相互拆裝,據以快速且方便地對設置於多個固定座31上的待測定子A進行相序測試。That is to say, when the relevant personnel want to test multiple stators A to be tested, there is no need to prepare multiple power sources 1. Instead, the relevant personnel can only use a single power source 1 and a single spindle assembly 32 to assemble and disassemble multiple fixing seats 31, so as to quickly and conveniently perform phase sequence testing on the stators A to be tested set on the multiple fixing seats 31.

如圖7所示,值得一提的是,在其中一個較佳的實施例中,各個磁鐵322與中間部312的外側壁之間的間隙H是不大於3公釐(mm),而多個磁鐵322的磁力能吸引套設於中間部312的待測定子A,以使待測定子A所包含的彼此相互卡合的多個線圈組A1能直立地設置於固定座31的底部311上。較佳地,間隙H是不大於2.4公釐(mm)。As shown in FIG. 7 , it is worth mentioning that in one preferred embodiment, the gap H between each magnet 322 and the outer wall of the middle portion 312 is not greater than 3 mm, and the magnetic force of the plurality of magnets 322 can attract the stator A to be tested that is sleeved on the middle portion 312, so that the plurality of coil assemblies A1 that are engaged with each other included in the stator A to be tested can be uprightly arranged on the bottom 311 of the fixing seat 31. Preferably, the gap H is not greater than 2.4 mm.

依上所述,通過使心軸組件32所包含的多個磁鐵322,能吸引套設於中間部312的待測定子A的設計,可以使待測定子A在未被固持構件33固持時,仍然可以直立地置放於底部311,而使用者即可方便地使固持構件33固持待測定子A的周圍。As described above, by making the plurality of magnets 322 included in the spindle assembly 32 attract the stator A to be tested which is sleeved in the middle portion 312, the stator A to be tested can still be placed upright on the bottom 311 when not being held by the holding member 33, and the user can conveniently hold the holding member 33 around the stator A to be tested.

也就是說,當待測定子A被套設於中間部312時,待測定子A的多個線圈組A1將會被心軸組件32的多個磁鐵322所吸引,而大致抵靠於中間部312的外圍,此時,相關人員即可非常輕鬆地使固持構件33,固持待測定子A的外圍。相對地,若是待測定子A套設於中間部312時,多個磁鐵322不會吸引待測定子A的多個線圈組A1,則相互卡合的多個線圈組A1可能發生歪斜、向一側傾斜等問題,因此,相關人員將相對不容易使固持構件33固定於待測定子A的外圍。That is, when the stator A to be measured is sleeved in the middle part 312, the multiple coil groups A1 of the stator A to be measured will be attracted by the multiple magnets 322 of the spindle assembly 32 and roughly against the outer periphery of the middle part 312. At this time, the relevant personnel can easily fix the outer periphery of the stator A to be measured with the holding member 33. In contrast, if the multiple magnets 322 do not attract the multiple coil groups A1 of the stator A to be measured when the stator A to be measured is sleeved in the middle part 312, the multiple coil groups A1 that are engaged with each other may be skewed or tilted to one side. Therefore, it is relatively difficult for the relevant personnel to fix the holding member 33 to the outer periphery of the stator A to be measured.

依上所述,本發明的定子檢測系統100及定子測試治具3,可以讓相關人員方便地且快速地對待測定子A進行相序的檢測。As described above, the stator detection system 100 and the stator test fixture 3 of the present invention can allow relevant personnel to conveniently and quickly perform phase sequence detection on the stator A to be tested.

請參閱圖8,其顯示為本發明的定子測試治具設置有待測定子的另一實施例的示意圖。本實施例的定子測試治具與前述實施例不同之處在於:心軸組件32的軸體321用以與動力源1連接的一端,還具有一操作結構325。操作結構325用以提供使用者握持,以手動帶動心軸組件32旋轉。舉例來說,軸體321用以與動力源1連接的一端,可以是具有一穿孔3211,而操作結構325可以是一棒狀構件,棒狀構件則能穿設於穿孔3211中。Please refer to FIG8, which is a schematic diagram showing another embodiment of the stator test fixture of the present invention being provided with a stator to be tested. The stator test fixture of this embodiment is different from the aforementioned embodiment in that the end of the shaft 321 of the spindle assembly 32 for connecting to the power source 1 also has an operating structure 325. The operating structure 325 is provided for the user to hold and manually drive the spindle assembly 32 to rotate. For example, the end of the shaft 321 for connecting to the power source 1 may have a through hole 3211, and the operating structure 325 may be a rod-shaped member, and the rod-shaped member can be inserted into the through hole 3211.

在操作結構325是棒狀構件的例子中,相關人員在將待測定子A置放於固定座31上之前,可以是先將棒狀構件(即操作結構325)取下,以使待測定子A得以順利地置放於固定座31上,而後,再將棒狀構件(即操作結構325)穿入軸體321的穿孔3211。當然,在不同的實施例中,操作結構325及軸體321也可以是一體成型地設置,而操作結構325的寬度,則是不會影響待測定子A套設於中間部312。In the example where the operating structure 325 is a rod-shaped member, before placing the stator A to be measured on the fixing seat 31, the relevant personnel may first remove the rod-shaped member (i.e., the operating structure 325) so that the stator A to be measured can be smoothly placed on the fixing seat 31, and then the rod-shaped member (i.e., the operating structure 325) is inserted into the through hole 3211 of the shaft 321. Of course, in different embodiments, the operating structure 325 and the shaft 321 may also be integrally formed, and the width of the operating structure 325 will not affect the stator A to be measured being sleeved in the middle portion 312.

請一併參閱圖9及圖10,其顯示為本發明的定子測試治具的另一實施例與待測定子的分解及組裝示意圖。本實施例的定子測試治具與前述實施例不同之處在於:固持構件33A是由固定座31的底部311向設置有中間部312的一側,延伸形成的一環狀結構。所述環狀結構則同樣是用以固持位於環狀容置空間313的待測定子A的外圍的一部分。也就是說,當相關人員將待測定子A套設於中間部312,並使待測定子A承靠於底部311時,為環狀結構的固持構件33A,將會直接位於待測定子A的外圍,以固持待測定子A。其中,為環狀結構的固持構件33A與底部311仍然會共同形成環狀容置空間313,而待測定子A則是對應設置於環狀容置空間313中。Please refer to Figures 9 and 10 together, which show another embodiment of the stator test fixture of the present invention and a schematic diagram of the disassembly and assembly of the stator to be tested. The stator test fixture of this embodiment is different from the aforementioned embodiment in that the retaining member 33A is an annular structure extending from the bottom 311 of the fixing seat 31 to the side where the middle portion 312 is provided. The annular structure is also used to retain a portion of the periphery of the stator A to be tested located in the annular accommodating space 313. In other words, when the relevant personnel put the stator A to be tested on the middle portion 312 and make the stator A to be tested bear on the bottom 311, the retaining member 33A, which is a ring-shaped structure, will be directly located on the periphery of the stator A to be tested to retain the stator A to be tested. The annular retaining member 33A and the bottom 311 still together form an annular accommodating space 313 , and the stator A to be measured is correspondingly disposed in the annular accommodating space 313 .

綜上所述,本發明的定子測試治具及定子檢測系統能讓相關人員,方便、快速且簡單地,對大量的待測定子進行相序檢測,且定子測試治具的整體製造成本便宜。In summary, the stator test fixture and stator detection system of the present invention enable relevant personnel to conveniently, quickly and simply perform phase sequence detection on a large number of stators to be tested, and the overall manufacturing cost of the stator test fixture is low.

以上所述僅為本發明的較佳可行實施例,非因此侷限本發明的專利範圍,故舉凡運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的保護範圍內。The above description is only the preferred feasible embodiment of the present invention, and does not limit the patent scope of the present invention. Therefore, all equivalent technical changes made by using the contents of the specification and drawings of the present invention are included in the protection scope of the present invention.

100:定子檢測系統 1:動力源 2:相序檢測裝置 3:定子測試治具 31:固定座 311:底部 3111:操作孔 312:中間部 3121:容槽 3121A:第一軸承槽 3121B:中間槽 3121C:第二軸承槽 3122:開口 313:環狀容置空間 32:心軸組件 321:軸體 321A:外端 321B:內端 3211:穿孔 322:磁鐵 323:外軸承 3231:內環結構 3232:外環結構 324:內軸承 3241:內環結構 3242:外環結構 325:操作結構 33:固持構件 331:弧狀構件 332:鎖固件 33A:固持構件 A:待測定子 A1:線圈組 H:間隙 D1:第一外徑 D2:第二外徑 D3:第三外徑 D4:內徑 100: stator detection system 1: power source 2: phase sequence detection device 3: stator test fixture 31: fixed seat 311: bottom 3111: operation hole 312: middle part 3121: receiving groove 3121A: first bearing groove 3121B: middle groove 3121C: second bearing groove 3122: opening 313: annular receiving space 32: spindle assembly 321: shaft 321A: outer end 321B: inner end 3211: through hole 322: magnet 323: outer bearing 3231: inner ring structure 3232: outer ring structure 324: inner bearing 3241: Inner ring structure 3242: Outer ring structure 325: Operating structure 33: Holding member 331: Arc member 332: Locking member 33A: Holding member A: Stator to be measured A1: Coil assembly H: Gap D1: First outer diameter D2: Second outer diameter D3: Third outer diameter D4: Inner diameter

圖1為本發明的定子檢測系統的方塊示意圖。FIG1 is a block diagram of a stator detection system of the present invention.

圖2為本發明的定子測試治具設置有待測定子的另一視角的示意圖。FIG. 2 is a schematic diagram showing another perspective of the stator test fixture of the present invention being set up with the stator to be tested.

圖3為本發明的定子測試治具的固定座的局部剖面與心軸組件的分解示意圖。FIG3 is a partial cross-section of the fixing base of the stator test fixture of the present invention and an exploded schematic diagram of the spindle assembly.

圖4為本發明的定子測試治具的心軸組件的局部分解示意圖。FIG. 4 is a partially exploded schematic diagram of the spindle assembly of the stator test fixture of the present invention.

圖5為本發明的定子測試治具的局部與待測定子的分解示意圖。FIG. 5 is an exploded schematic diagram of a portion of the stator test fixture of the present invention and the stator to be tested.

圖6為本發明的定子測試治具的局部與待測定子的另一分解示意圖。FIG. 6 is another exploded schematic diagram of a part of the stator test fixture of the present invention and the stator to be tested.

圖7為本發明的定子測試治具設置有待測定子的剖面示意圖。FIG. 7 is a cross-sectional schematic diagram of a stator test fixture of the present invention being set up with a stator to be tested.

圖8為本發明的定子測試治具的另一實施例設置有待測定子的示意圖。FIG8 is a schematic diagram of another embodiment of the stator test fixture of the present invention, in which a stator to be tested is arranged.

圖9及圖10分別為本發明的定子測試治具的另一實施例與待測定子的分解及組裝示意圖。FIG. 9 and FIG. 10 are respectively another embodiment of the stator test fixture of the present invention and a schematic diagram of the disassembly and assembly of the stator to be tested.

100:定子檢測系統 100: Stator detection system

1:動力源 1: Power source

2:相序檢測裝置 2: Phase sequence detection device

3:定子測試治具 3: Stator test fixture

31:固定座 31: Fixed seat

311:底部 311: Bottom

312:中間部 312: Middle part

32:心軸組件 32: Spindle assembly

321:軸體 321: Axis

323:外軸承 323: Outer bearing

33:固持構件 33: Holding component

331:弧狀構件 331: Arc-shaped component

332:鎖固件 332: Lock firmware

A:待測定子 A: Stator to be tested

Claims (14)

一種定子測試治具,其用以提供一待測定子置放,所述定子測試治具包含: 一固定座,其由不導磁材料製成,所述固定座包含一底部及一中間部,所述中間部設置於所述底部的一側,所述底部與所述中間部形成有一環狀容置空間,所述中間部相反於所述底部的一端內凹形成有一容槽;所述待測定子能套設於所述中間部,且所述待測定子能設置於所述環狀容置空間; 一心軸組件,其包含: 一軸體,其可拆卸地設置於所述固定座,且所述軸體的一部分位於所述容槽中,所述軸體的一端能與一動力源連接; 多個磁鐵,其固定設置於所述軸體的外圍; 一固持構件,其用以固持所述待測定子的外圍; 其中,當所述待測定子套設於所述中間部,且所述心軸組件連接所述動力源,而所述心軸組件於所述容槽中旋轉時,所述待測定子能連接一相序檢測裝置,以進行相序的檢測。 A stator test fixture is used to place a stator to be tested, and the stator test fixture includes: A fixed seat, which is made of non-magnetic material, the fixed seat includes a bottom and a middle part, the middle part is arranged on one side of the bottom, the bottom and the middle part form an annular accommodating space, and the middle part is concave at one end opposite to the bottom to form a accommodating groove; the stator to be tested can be sleeved in the middle part, and the stator to be tested can be arranged in the annular accommodating space; A spindle assembly, which includes: A shaft, which is detachably arranged on the fixed seat, and a part of the shaft is located in the accommodating groove, and one end of the shaft can be connected to a power source; A plurality of magnets, which are fixedly arranged on the outer periphery of the shaft; A holding member, which is used to hold the outer periphery of the stator to be tested; Wherein, when the stator to be tested is sleeved in the middle part, and the spindle assembly is connected to the power source, and the spindle assembly rotates in the groove, the stator to be tested can be connected to a phase sequence detection device to detect the phase sequence. 如請求項1所述的定子測試治具,其中,所述心軸組件包含兩個軸承,各個所述軸承的內環結構與固定於所述軸體,各個所述軸承的外環結構用以與形成所述容槽的側壁相互卡合,而設置有兩個所述軸承及多個所述磁鐵的所述心軸組件,能通過所述中間部的一開口,置入所述中間部的所述容槽內。A stator test fixture as described in claim 1, wherein the spindle assembly includes two bearings, the inner ring structure of each bearing is fixed to the shaft, and the outer ring structure of each bearing is used to engage with the side wall forming the groove, and the spindle assembly provided with two bearings and a plurality of magnets can be placed in the groove of the middle portion through an opening of the middle portion. 如請求項2所述的定子測試治具,其中,兩個所述軸承分別為一外軸承及一內軸承,所述外軸承鄰近於所述開口設置,所述內軸承遠離所述開口設置;所述外軸承的外徑定義為一第一外徑,所述軸體設置有多個所述磁鐵的外徑定義為一第二外徑,所述內軸承的外徑定義為一第三外徑,所述第一外徑大於所述第二外徑,所述第二外徑大於所述第三外徑,且所述底部還包含一操作孔,所述操作孔的內徑小於所述第三外徑,而所述內軸承的一部分是通過所述操作孔外露。A stator test fixture as described in claim 2, wherein the two bearings are respectively an outer bearing and an inner bearing, the outer bearing is arranged adjacent to the opening, and the inner bearing is arranged away from the opening; the outer diameter of the outer bearing is defined as a first outer diameter, the outer diameter of the shaft provided with a plurality of the magnets is defined as a second outer diameter, the outer diameter of the inner bearing is defined as a third outer diameter, the first outer diameter is larger than the second outer diameter, the second outer diameter is larger than the third outer diameter, and the bottom further includes an operating hole, the inner diameter of the operating hole is smaller than the third outer diameter, and a portion of the inner bearing is exposed through the operating hole. 如請求項1所述的定子測試治具,其中,所述固持構件包含至少兩個弧狀構件及至少兩個鎖固件,兩個所述弧狀構件及兩個所述鎖固件能相互配合,以環繞設置於所述待測定子的外圍,據以固持所述待測定子。A stator test fixture as described in claim 1, wherein the retaining member includes at least two arc-shaped members and at least two locking members, and the two arc-shaped members and the two locking members can cooperate with each other to be disposed around the periphery of the stator to be tested to retain the stator to be tested. 如請求項1所述的定子測試治具,其中,所述固持構件是由所述底部向設置有所述中間部的一側延伸形成的一環狀結構。A stator test fixture as described in claim 1, wherein the retaining member is an annular structure extending from the bottom to a side where the middle portion is provided. 如請求項1所述的定子測試治具,其中,所述軸體用以與所述動力源連接的一端還具有至少一操作結構,所述操作結構用以提供使用者握持,以手動帶動所述心軸組件旋轉。A stator test fixture as described in claim 1, wherein one end of the shaft for connecting to the power source also has at least one operating structure, and the operating structure is used to provide a user with a grip to manually drive the spindle assembly to rotate. 如請求項1所述的定子測試治具,其中,各個所述磁鐵與所述中間部的外側壁之間的間隙不大於3公釐,而多個所述磁鐵的磁力能吸引套設於所述中間部的所述待測定子,以使所述待測定子所包含的彼此相互卡合的多個線圈組能直立地設置於所述底部上。A stator test fixture as described in claim 1, wherein the gap between each of the magnets and the outer wall of the middle portion is no more than 3 mm, and the magnetic force of the plurality of magnets can attract the stator to be tested that is sleeved on the middle portion, so that the plurality of coil groups that are engaged with each other included in the stator to be tested can be upright on the bottom. 一種定子檢測系統,其用以對一待測定子進行一相序檢測,所述定子檢測系統包含: 一動力源; 一相序檢測裝置; 一定子測試治具,其包含: 一固定座,其由不導磁材料製成,所述固定座包含一底部及一中間部,所述中間部設置於所述底部的一側,所述底部與所述中間部形成有一環狀容置空間,所述中間部相反於所述底部的一端內凹形成有一容槽;所述待測定子能套設於所述中間部,且所述待測定子能設置於所述環狀容置空間; 一心軸組件,其包含: 一軸體,其可拆卸地設置於所述固定座,且所述軸體的一部分位於所述容槽中,所述軸體的一端能與一動力源連接; 多個磁鐵,其固定設置於所述軸體的外圍; 一固持構件,其用以固持所述待測定子的外圍; 其中,當所述待測定子套設於所述中間部,且所述心軸組件連接所述動力源,而所述心軸組件於所述容槽中旋轉時,所述待測定子能連接一相序檢測裝置,以進行相序的檢測。 A stator detection system is used to perform a phase sequence detection on a stator to be tested, and the stator detection system includes: A power source; A phase sequence detection device; A stator test fixture, which includes: A fixed seat, which is made of non-magnetic material, the fixed seat includes a bottom and a middle part, the middle part is arranged on one side of the bottom, the bottom and the middle part form an annular accommodating space, and the middle part is concave at one end opposite to the bottom to form a accommodating groove; the stator to be tested can be sleeved in the middle part, and the stator to be tested can be arranged in the annular accommodating space; A spindle assembly, which includes: A shaft, which is detachably arranged on the fixed seat, and a part of the shaft is located in the accommodating groove, and one end of the shaft can be connected to a power source; A plurality of magnets fixedly disposed on the outer periphery of the shaft; A holding member used to hold the outer periphery of the stator to be tested; Wherein, when the stator to be tested is sleeved in the middle portion, and the spindle assembly is connected to the power source, and the spindle assembly rotates in the receiving slot, the stator to be tested can be connected to a phase sequence detection device to perform phase sequence detection. 如請求項8所述的定子檢測系統,其中,所述心軸組件包含兩個軸承,各個所述軸承的內環結構與固定於所述軸體,各個所述軸承的外環結構用以與形成所述容槽的側壁相互卡合,而設置有兩個所述軸承及多個所述磁鐵的所述心軸組件,能通過所述中間部的一開口,置入所述中間部內。A stator detection system as described in claim 8, wherein the central shaft assembly includes two bearings, the inner ring structure of each bearing is fixed to the shaft body, and the outer ring structure of each bearing is used to engage with the side wall forming the groove, and the central shaft assembly provided with two bearings and multiple magnets can be inserted into the middle part through an opening in the middle part. 如請求項9所述的定子檢測系統,其中,兩個所述軸承分別為一外軸承及一內軸承,所述外軸承鄰近於所述開口設置,所述內軸承遠離所述開口設置;所述外軸承的外徑定義為一第一外徑,所述軸體設置有多個所述磁鐵的外徑定義為一第二外徑,所述內軸承的外徑定義為一第三外徑,所述第一外徑大於所述第二外徑,所述第二外徑大於所述第三外徑。A stator detection system as described in claim 9, wherein the two bearings are respectively an outer bearing and an inner bearing, the outer bearing is arranged close to the opening, and the inner bearing is arranged away from the opening; the outer diameter of the outer bearing is defined as a first outer diameter, the outer diameter of the plurality of magnets arranged on the shaft is defined as a second outer diameter, and the outer diameter of the inner bearing is defined as a third outer diameter, the first outer diameter is larger than the second outer diameter, and the second outer diameter is larger than the third outer diameter. 如請求項8所述的定子檢測系統,其中,所述固持構件包含至少兩個弧狀構件及至少兩個鎖固件,兩個所述弧狀構件及兩個所述鎖固件能相互配合,以環繞設置於所述待測定子的外圍,據以固持所述待測定子。A stator detection system as described in claim 8, wherein the retaining member includes at least two arc-shaped members and at least two locking members, and the two arc-shaped members and the two locking members can cooperate with each other to be disposed around the periphery of the stator to be tested to retain the stator to be tested. 如請求項8所述的定子檢測系統,其中,所述固持構件是由所述底部向設置有所述中間部的一側延伸形成的一環狀結構。A stator detection system as described in claim 8, wherein the retaining member is an annular structure extending from the bottom to a side where the middle portion is provided. 如請求項8所述的定子檢測系統,其中,所述軸體用以與所述動力源連接的一端還具有至少一操作結構,所述操作結構用以提供使用者握持,以手動帶動所述心軸組件旋轉。A stator detection system as described in claim 8, wherein one end of the shaft for connecting to the power source also has at least one operating structure, and the operating structure is used to provide a user with a grip to manually drive the spindle assembly to rotate. 如請求項8所述的定子檢測系統,其中,各個所述磁鐵與所述中間部的外側壁之間的間隙不大於3公釐,而多個所述磁鐵的磁力能吸引套設於所述中間部的所述待測定子,以使所述待測定子所包含的彼此相互卡合的多個線圈組能直立地設置於所述底部上。A stator detection system as described in claim 8, wherein the gap between each of the magnets and the outer wall of the middle portion is no more than 3 mm, and the magnetic force of the multiple magnets can attract the stator to be tested that is sleeved on the middle portion, so that the multiple coil groups that are engaged with each other included in the stator to be tested can be upright on the bottom.
TW111134450A 2022-09-13 2022-09-13 Stator test fixture and stator testing system TWI823557B (en)

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