CN211262164U

CN211262164U - Multi-functional quick volume production detection tool of motor stator

Info

Publication number: CN211262164U
Application number: CN202020120259.0U
Authority: CN
Inventors: 唐斌
Original assignee: Shenzhen Jingwei Investment Development Co ltd
Current assignee: Shenzhen Jingwei Investment Development Co ltd
Priority date: 2020-01-19
Filing date: 2020-01-19
Publication date: 2020-08-14
Anticipated expiration: 2030-01-19

Abstract

The utility model discloses a multi-functional quick volume production detection tool of motor stator, including organism and operation panel, the outer wall of organism is provided with the side guard board all around, and the junction of side guard board and organism is provided with fixing bolt, the upper end middle part of organism is provided with the operation panel, and is fixed with the support on one side of operation panel, the upper end of support is fixed with the mounting bracket, and the inboard middle part of mounting bracket is provided with elevating system, one side outer wall of support is fixed with the balladeur train. This multi-functional quick volume production detection tool of motor stator is provided with the operation panel, be detachable construction between operation panel and the clamp platform, the dimensional design of this clamp platform mutually supports with the dimensional specification of stator, at first the left and right hands respectively get a motor stator product simultaneously, put into the clamp platform (the clamp platform is the hole gauge, the product is put the clamp platform and is unsmooth promptly to be bad through the hole gauge, take away the defective products and not continue test on next step, when putting into the clamp platform and smoothly just be the yields and continue the test) smoothly slide to axle root portion.

Description

Multi-functional quick volume production detection tool of motor stator

Technical Field

The utility model relates to a detection production technology technical field of motor stator class product specifically is a multi-functional quick volume production detection tool of motor stator.

Background

The electronic starter is a motor commonly referred to by people at present and is also called a starter. The starter rotor is driven to rotate by the forced rotation of the electrified coil in a magnetic field, and the pinion on the rotor drives the engine flywheel to rotate, so that the crankshaft is driven to rotate and the vehicle is driven to run. The novel low-cost spark plug with the porcelain core base and the starter are innovated, the technical basis of automobile development is laid, and the motor needs to carry out multiple detection on the stator in production, so that the stator can be effectively used.

The set of tool jig is not needed in production, two motor stator products respectively need three processes, three manual tests and inspections, the whole process consumes more than 2 minutes, and production is not smooth and easy, so that the multifunctional quick mass production detection jig for the motor stators is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a multi-functional quick volume production detection tool of motor stator to do not have this set of frock tool in the production that proposes in solving above-mentioned background, two motor stator products respectively need to use three process, and three manual test inspection, the overall process is more than 2 minutes consuming time, produces the problem that is not smooth and easy moreover.

In order to achieve the above object, the utility model provides a following technical scheme: a multifunctional rapid mass production detection jig for motor stators comprises a machine body and an operating platform, wherein side guard plates are arranged on the periphery of the outer wall of the machine body, and a fixing bolt is arranged at the joint of the side guard plate and the machine body, an operating platform is arranged in the middle of the upper end of the machine body, a bracket is fixed at the upper end of one side of the operating platform, a mounting rack is fixed at the upper end of the bracket, a lifting mechanism is arranged at the middle part of the inner side of the mounting rack, a sliding frame is fixed on the outer wall of one side of the bracket, and the inner side of the sliding frame is connected with a bearing frame in a sliding way, high-voltage measuring tools are distributed on two sides in the bearing frame, and the bottom of the lower end of the high-voltage measuring tool is provided with a detecting probe, the two sides of the middle part of the operating platform are provided with clamping platforms, and a fixed transverse plate is distributed on the other side of the operating platform, electric push rods are arranged on two sides of the fixed transverse plate, and through-hole ranging probes are distributed at the tail ends of the electric push rods.

Preferably, the operation panel and the bracket are vertically distributed, and the operation panel and the bracket are of a welding integrated structure.

Preferably, the through hole ranging probe is parallel to the clamping table, and the number of the through hole ranging probes is 3 along one side of the electric push rod.

Preferably, the clamping tables are symmetrically distributed along the central axis of the operating table, and the operating table and the clamping tables are of detachable structures.

Preferably, the lifting mechanism comprises a hydraulic cylinder, a connecting pipeline and an installing head, the connecting pipeline is distributed at the top of the upper end of the hydraulic cylinder, and the installing head is arranged at the bottom of the lower end of the hydraulic cylinder.

Preferably, the hydraulic cylinders are distributed along the vertical central axis of the bearing frame, and a sliding structure is arranged between the bearing frame and the sliding frame.

Compared with the prior art, the beneficial effects of the utility model are that: this multi-functional quick volume production detection tool of motor stator is provided with the operation panel, be detachable construction between operation panel and the clamp platform, the dimensional design of this clamp platform mutually supports with the dimensional specification of stator, at first the left and right hands respectively get a motor stator product simultaneously, it is the hole gauge to put into the clamp platform (the clamp platform is just the hole gauge, the product is put the clamp platform and is unsmooth promptly bad for the hole gauge, take away the non-defective products and not continue on next step test, when putting into the clamp platform and smoothly just being the non-defective products and continue the test) smooth and easy to slide to axle root, this detection means is simple, the operation degree of difficulty is low, the person of facilitating the use uses, and adopt detachable construction, satisfy the motor stator.

The top of the upper end of the hydraulic cylinder is distributed with a connecting pipeline, the bottom of the lower end of the hydraulic cylinder is provided with an installing head, the hydraulic cylinder is distributed along the vertical central axis of the bearing frame, a sliding structure is arranged between the bearing frame and the sliding frame, the hydraulic cylinder is started, high-pressure gas is injected inwards through the connecting pipeline, the hydraulic cylinder moves downwards in the axial direction, and the high-voltage electricity measuring tool connected on the shaft is in butt joint communication with a terminal group of a motor stator (an anode). When the selenium steel lamination of the stator is in a fit contact state with the clamping table (hole gauge), the clamping table is connected with a high-voltage tester circuit (cathode), when the anode has high voltage on the terminal, if the terminal is completely insulated from the selenium steel lamination (no metal impurity link exists in the middle), the high voltage cannot break through the selenium steel lamination, and the selenium steel lamination is a good product. If the terminal is not insulated from the selenium steel lamination (the middle is linked with metal impurities), high voltage can be punctured to the selenium steel lamination to be communicated with the negative electrode to the electric measuring machine to form a loop, and the electric measuring machine immediately lights a red indicator lamp and gives an alarm, so that the selenium steel lamination is judged to be a defective product.

Drawings

FIG. 1 is a schematic side view of the present invention;

FIG. 2 is a schematic front view of the present invention;

fig. 3 is a schematic view of the top view structure of the present invention.

In the figure: 1. a body; 2. a side guard plate; 3. fixing the bolt; 4. an operation table; 5. a support; 6. a mounting frame; 7. a lifting mechanism; 701. a hydraulic cylinder; 702. connecting a pipeline; 703. a mounting head; 8. a carriage; 9. a support frame; 10. a high voltage measuring tool; 11. detecting a probe; 12. a clamping table; 13. fixing the transverse plate; 14. an electric push rod; 15. through-hole ranging probe.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a motor stator multifunctional rapid mass production detection jig comprises a machine body 1, side guard plates 2, fixing bolts 3, an operation table 4, a support 5, a mounting frame 6, a lifting mechanism 7, a hydraulic cylinder 701, a connecting pipeline 702, a mounting head 703, a carriage 8, a bearing frame 9, a high-voltage measuring tool 10, a detection probe 11, a clamping table 12, a fixing transverse plate 13, an electric push rod 14 and a through hole distance measuring probe 15, wherein the side guard plates 2 are arranged on the periphery of the outer wall of the machine body 1, the fixing bolts 3 are arranged at the connecting positions of the side guard plates 2 and the machine body 1, the operation table 4 is arranged in the middle of the upper end of the machine body 1, the support 5 is fixed at the upper end of one side of the operation table 4, the operation table 4 and the support 5 are vertically distributed, a welding integrated structure is arranged between the operation table 4 and the support 5, the whole support 5 is used as a supporting and connecting structure of an upper, the connecting means has stable structure and meets the long-term use requirement of a user;

the upper end of support 5 is fixed with mounting bracket 6, and the inboard middle part of mounting bracket 6 is provided with elevating system 7, elevating system 7 is including hydraulic cylinder 701, connecting tube 702 and installation head 703, and hydraulic cylinder 701's upper end top distribution has connecting tube 702, hydraulic cylinder 701's lower extreme bottom is provided with installation head 703, hydraulic cylinder 701 distributes along the vertical axis department of bolster 9, and be sliding construction between bolster 9 and the balladeur train 8, start hydraulic cylinder 701, hydraulic cylinder 701 inwards injects high-pressure gas through connecting tube 702, hydraulic cylinder 701 moves under the axial, the high-voltage electricity utensil 10 of epaxial connection and the terminal group butt joint intercommunication positive pole of motor stator. When the selenium steel lamination of the stator is in a fit contact state with the clamp table 12 hole gauge, the clamp table 12 is connected with a high-voltage tester circuit to be connected with a negative electrode, when a high voltage is applied to a terminal on a positive electrode, if the terminal is completely insulated from the selenium steel lamination, no metal impurity is linked in the middle, the high voltage cannot be punctured on the selenium steel lamination, and the good product is obtained. If the terminal is not insulated with the selenium steel lamination, metal impurities are linked in the middle, high voltage can be broken through the selenium steel lamination to be communicated with the negative electrode to an electric measuring machine to form a loop, and the electric measuring machine immediately turns on a red indicator lamp and gives an alarm sound to judge the selenium steel lamination to be a defective product;

the outer wall of one side of support 5 is fixed with balladeur train 8, and the inboard sliding connection of balladeur train 8 has a bearing frame 9, the inside both sides distribution of bearing frame 9 has high-voltage electricity to survey utensil 10, and the lower extreme bottom of high-voltage electricity survey utensil 10 is provided with test probe 11, the middle part both sides of operation panel 4 are provided with clamp platform 12, and the opposite side distribution of operation panel 4 has fixed diaphragm 13, clamp platform 12 is located the symmetric distribution along the axis of operation panel 4, and be detachable construction between operation panel 4 and the clamp platform 12, the dimensional design of this clamp platform 12 mutually supports with the size specification of stator, at first the left and right hands respectively get a motor stator product simultaneously, it is just the hole gauge to put into clamp platform 12, the product is put clamp platform 12 not in order and is just to pass the hole gauge badly, take away the defective products and continue test. When the good products are smoothly put into the clamping table 12, the good products are tested continuously and smoothly slide to the root part of the shaft, the detection means is simple, the operation difficulty is low, the use by a user is convenient, and the detachable structure is adopted, so that the requirement of the user for detecting the motor stators with various specifications is met;

both sides of fixed diaphragm 13 are provided with electric putter 14, and electric putter 14's end distributes has through-hole range finding probe 15, through-hole range finding probe 15 and clamp platform are parallel to each other between 12, and through-hole range finding probe 15 all is provided with 3 along one side of electric putter 14, when the user needs to carry out the survey hole operation to the stator, through opening electric putter 14, electric putter 14 drives through-hole range finding probe 15 and carries out the translation, through-hole range finding probe 15 inserts the terminal downthehole, the syringe needle hand manhole is regarded as the certified products, this structure can effectively prevent the possibility that blind hole stifled gluey from appearing.

The working principle is as follows: to the multi-functional quick volume production detection tool of motor stator of this type at first the left and right hands respectively get a motor stator product simultaneously, put into 12 clamping platforms of clamping platform 12 and just be the hole gauge, the product is put clamping platform 12 and is not smooth promptly to be through the hole gauge bad, takes away the defective products and does not continue test next step. When the clamping table 12 is placed in, the good product is smoothly tested and smoothly slides to the root of the shaft, the detection method is simple, the operation difficulty is low, the detection is convenient for a user to use, the detachable structure is adopted, the requirement of the user for detecting the motor stators with various specifications is met, at the moment, when the user needs to carry out hole detection operation on the stators, the electric push rod 14 is started, the electric push rod 14 drives the through hole distance measuring probe 15 to translate, the through hole distance measuring probe 15 is inserted into a terminal hole, a needle head inlet hole is regarded as a qualified product, the structure can effectively prevent the possibility of glue blocking of a blind hole, the hydraulic cylinder 701 is started finally, high-pressure gas is injected inwards through the connecting pipeline 702 into the hydraulic cylinder 701, the hydraulic cylinder 701 moves downwards in the axial direction, and the high-pressure electric measuring tool 10 connected on the shaft is in. When the selenium steel lamination of the stator is in a fit contact state with the clamp table 12 hole gauge, the clamp table 12 is connected with a high-voltage tester circuit to be connected with a negative electrode, when a high voltage is applied to a terminal on a positive electrode, if the terminal is completely insulated from the selenium steel lamination, no metal impurity is linked in the middle, the high voltage cannot be punctured on the selenium steel lamination, and the good product is obtained. If the terminal is linked with the selenium steel lamination through metal impurities in the uninsulated middle, high voltage can be punctured to the selenium steel lamination to be communicated with the negative electrode to the electric measuring machine to form a loop, and the electric measuring machine immediately lights the red indicator lamp and gives an alarm, so that the selenium steel lamination is judged to be a defective product.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a multi-functional quick volume production detection tool of motor stator, includes organism (1) and operation panel (4), its characterized in that: the side guard plate is arranged on the periphery of the outer wall of the machine body (1), a fixing bolt (3) is arranged at the joint of the side guard plate (2) and the machine body (1), an operating table (4) is arranged in the middle of the upper end of the machine body (1), a support (5) is fixed at the upper end of one side of the operating table (4), a mounting frame (6) is fixed at the upper end of the support (5), a lifting mechanism (7) is arranged in the middle of the inner side of the mounting frame (6), a sliding frame (8) is fixed on the outer wall of one side of the support (5), a bearing frame (9) is connected to the inner side of the sliding frame (8) in a sliding manner, high-voltage testers (10) are distributed on two sides of the inner portion of the bearing frame (9), a detection probe (11) is arranged at the bottom of the lower end of each high-voltage tester (10), clamping tables (12) are arranged on two sides, electric push rods (14) are arranged on two sides of the fixed transverse plate (13), and through-hole ranging probes (15) are distributed at the tail ends of the electric push rods (14).

2. The multi-functional quick volume production inspection tool of motor stator of claim 1, characterized in that: the operation table (4) and the support (5) are vertically distributed, and the operation table (4) and the support (5) are welded into an integrated structure.

3. The multi-functional quick volume production inspection tool of motor stator of claim 1, characterized in that: the through hole ranging probe (15) is parallel to the clamping table (12), and 3 through hole ranging probes (15) are arranged on one side of the electric push rod (14).

4. The multi-functional quick volume production inspection tool of motor stator of claim 1, characterized in that: the clamping tables (12) are symmetrically distributed along the central axis of the operating table (4), and the operating table (4) and the clamping tables (12) are of detachable structures.

5. The multi-functional quick volume production inspection tool of motor stator of claim 1, characterized in that: the lifting mechanism (7) comprises a hydraulic cylinder (701), a connecting pipeline (702) and a mounting head (703), the connecting pipeline (702) is distributed at the top of the upper end of the hydraulic cylinder (701), and the mounting head (703) is arranged at the bottom of the lower end of the hydraulic cylinder (701).

6. The multi-functional quick volume production inspection tool of motor stator of claim 5, characterized in that: the hydraulic cylinders (701) are distributed along the vertical central axis of the bearing frame (9), and a sliding structure is arranged between the bearing frame (9) and the sliding frame (8).