CN206223945U - A kind of battery short circuit testing equipment - Google Patents
A kind of battery short circuit testing equipment Download PDFInfo
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- CN206223945U CN206223945U CN201621276900.XU CN201621276900U CN206223945U CN 206223945 U CN206223945 U CN 206223945U CN 201621276900 U CN201621276900 U CN 201621276900U CN 206223945 U CN206223945 U CN 206223945U
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/52—Testing for short-circuits, leakage current or ground faults
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
- Tests Of Electric Status Of Batteries (AREA)
Abstract
本实用新型公开了一种电池短路检测设备,包括电池存放装置、电池放行夹具、电池定位装置和短路测试装置,电池定位装置设置于短路测试装置下方;电池定位装置包括由上到下依次设置的定位块、第一气缸和第二气缸,定位块通过第一导杆分别与第一气缸和第二气缸连接;短路测试装置包括检测治具和短路测试仪,检测治具与短路测试仪电连接。本实用新型的电池短路检测设备通过电池定位装置将电池顶起直接与短路测试装置接触,实现了电池的自动化定位;通过短路测试仪获取电池的绝缘内阻判断是否短路,从而实现对电池短路的自动检测,提高了生产效率,保证了产品质量。
The utility model discloses a battery short-circuit detection device, which comprises a battery storage device, a battery release fixture, a battery positioning device and a short-circuit testing device. The battery positioning device is arranged below the short-circuit testing device; The positioning block, the first cylinder and the second cylinder, the positioning block is respectively connected to the first cylinder and the second cylinder through the first guide rod; the short-circuit test device includes a detection fixture and a short-circuit tester, and the detection fixture is electrically connected to the short-circuit tester . The battery short-circuit detection equipment of the utility model lifts the battery up and directly contacts the short-circuit test device through the battery positioning device, thereby realizing the automatic positioning of the battery; obtaining the insulation internal resistance of the battery through the short-circuit tester to judge whether it is short-circuited, thereby realizing short-circuit detection of the battery Automatic detection improves production efficiency and ensures product quality.
Description
技术领域technical field
本实用新型涉及一种检测设备,尤其涉及一种电池短路检测设备。The utility model relates to a detection device, in particular to a battery short circuit detection device.
背景技术Background technique
近年来随着绿色、环保、节能的呼声日渐提高,混合动力车型已经逐渐成为汽车市场上的主流产品,蓄电池的这一性能指标显得愈来愈重要。铅酸蓄电池以其价格低廉、单体电压稳定、安全性能高,成为混合电动车的主要候选电源。在铅酸蓄电池的生产工艺中,铸焊工序与电池封盖工序之间还有几道工序:压装入槽,清渣,短路测试等,目前国内主要是依靠手工操作,效率低下,导致整个生产周期加长,成本增加。在短路测试工序中,经常发生没有检测出负高压值故障的问题从而导致不合格的短路电池进入到下一道工序,以致生产出不合格的电池产品。In recent years, with the increasing calls for green, environmental protection and energy saving, hybrid electric vehicles have gradually become the mainstream products in the automobile market, and this performance index of batteries is becoming more and more important. Lead-acid batteries have become the main candidate power sources for hybrid electric vehicles due to their low price, stable voltage and high safety performance. In the production process of lead-acid batteries, there are several processes between the casting and welding process and the battery capping process: press into the tank, slag removal, short-circuit test, etc. At present, the domestic mainly relies on manual operation, which is inefficient, resulting in the entire The production cycle is lengthened and the cost increases. In the short-circuit test process, it often happens that the negative high-voltage fault is not detected, which leads to the failure of the unqualified short-circuit battery to enter the next process, resulting in the production of unqualified battery products.
在铅酸蓄电池的生产中,蓄电池的内部铅板连接常因铅渣的存在而导致短路,市场上现有检测设备常见的均为工人手拿探针进行一个点一个点的测试,速度较慢,误判性高,存在产品质量隐患。In the production of lead-acid batteries, the internal lead plate connection of the battery is often short-circuited due to the existence of lead slag. The existing testing equipment on the market is commonly used by workers to test point by point with probes in their hands, and the speed is relatively slow. , High misjudgment, there are hidden dangers in product quality.
由此,有必要提供一种误差小、工作效率高的电池短路检测机。Therefore, it is necessary to provide a battery short-circuit detector with small error and high working efficiency.
实用新型内容Utility model content
为克服现有技术的不足,本实用新型的目的是提供一种误差小、工作效率高的电池短路检测设备。In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a battery short-circuit detection device with small error and high working efficiency.
为了解决背景技术中的技术问题,本实用新型提供了一种电池短路检测设备,包括电池存放装置、电池放行夹具、电池定位装置和短路测试装置,所述电池定位装置设置于所述短路测试装置下方;所述电池定位装置包括由上到下依次设置的定位块、第一气缸和第二气缸,所述定位块通过第一导杆分别与所述第一气缸和第二气缸连接;所述短路测试装置包括检测治具和短路测试仪,所述检测治具与所述短路测试仪电连接,所述检测治具设置于所述电池定位装置正上方。In order to solve the technical problems in the background technology, the utility model provides a battery short-circuit detection device, including a battery storage device, a battery release fixture, a battery positioning device and a short-circuit testing device, and the battery positioning device is arranged on the short-circuit testing device Below; the battery positioning device includes a positioning block, a first cylinder and a second cylinder arranged in sequence from top to bottom, and the positioning block is respectively connected to the first cylinder and the second cylinder through a first guide rod; the The short-circuit test device includes a detection jig and a short-circuit tester, the detection jig is electrically connected to the short-circuit tester, and the detection jig is arranged directly above the battery positioning device.
进一步地,所述第一气缸固定于第一固定板上,所述第一导杆通过第一轴承与所述第一固定板连接。Further, the first cylinder is fixed on the first fixing plate, and the first guide rod is connected to the first fixing plate through a first bearing.
进一步地,所述第一气缸与所述第二气缸同轴设置。Further, the first cylinder is arranged coaxially with the second cylinder.
进一步地,所述检测治具包括由上到下依次设置的第三气缸、第二固定板和探针,所述第三气缸穿过所述第二固定板与固定装置连接。Further, the testing fixture includes a third cylinder, a second fixing plate and a probe arranged in sequence from top to bottom, and the third cylinder passes through the second fixing plate and is connected to the fixing device.
具体地,所述第三气缸两侧设置有第二导杆,所述第二导杆通过第二轴承与固定装置连接,所述探针通过探针弹簧与所述固定装置连接。Specifically, a second guide rod is provided on both sides of the third cylinder, the second guide rod is connected to the fixing device through a second bearing, and the probe is connected to the fixing device through a probe spring.
进一步地,还包括不良品排除站、成品缓冲平台和传送装置,所述不良品排除站设置于所述传送装置侧边,所述不良品排除站靠近所述检测治具设置,所述不良品排除站包括不良品排除缓冲台。Further, it also includes a defective product elimination station, a finished product buffer platform and a conveying device, the defective product eliminating station is arranged on the side of the conveying device, the defective product removing station is arranged close to the detection jig, and the defective product The exclusion station includes a buffer table for rejecting defective products.
进一步地,所述成品缓冲平台设置于所述传送装置末端,所述电池存放装置设置于所述传送装置起始端,所述传送装置末端底部设置有驱动电机。Further, the finished product buffer platform is arranged at the end of the conveying device, the battery storage device is arranged at the starting end of the conveying device, and a driving motor is arranged at the bottom of the end of the conveying device.
进一步地,所述传送装置为滚子链条。Further, the conveying device is a roller chain.
进一步地,所述短路测试装置下方设置有电池定位夹具。Further, a battery positioning jig is provided below the short-circuit testing device.
进一步地,所述电池定位夹具设置于所述检测治具与所述电池定位装置之间。Further, the battery positioning jig is arranged between the testing jig and the battery positioning device.
本实用新型的有益效果是:The beneficial effects of the utility model are:
(1)本实用新型的电池短路检测设备通过电池定位装置将电池顶起直接与短路测试装置接触,实现了电池的自动化定位;(1) The battery short-circuit detection device of the present invention lifts the battery up and directly contacts the short-circuit test device through the battery positioning device, thereby realizing automatic positioning of the battery;
(2)本实用新型的电池短路检测设备通过短路测试仪获取电池的绝缘内阻判断是否短路,从而实现对电池短路的自动检测,提高了生产效率;(2) The battery short-circuit detection device of the present invention obtains the insulation internal resistance of the battery through the short-circuit tester to judge whether it is short-circuited, thereby realizing automatic detection of the battery short-circuit and improving production efficiency;
(3)本实用新型的电池短路检测设备设置了不良品排除站,自动将短路电池排出,保证了产品质量;(3) The battery short-circuit detection equipment of the present utility model is provided with a defective product elimination station, which automatically discharges the short-circuit battery to ensure product quality;
(4)本实用新型的电池短路检测设备结构简单,易于实施。(4) The battery short-circuit detection device of the present invention has a simple structure and is easy to implement.
附图说明Description of drawings
为了更清楚地说明本实用新型的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to illustrate the technical solution of the utility model more clearly, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some of the utility models. Embodiments, for those skilled in the art, other drawings can also be obtained according to these drawings without creative work.
图1是本实用新型的一种电池短路检测设备结构示意图;Fig. 1 is a schematic structural diagram of a battery short-circuit detection device of the present invention;
图2是本实用新型的一种电池短路检测设备的主视图;Fig. 2 is a front view of a battery short circuit detection device of the present invention;
图3是本实用新型的一种电池短路检测设备的电池定位装置结构示意图;Fig. 3 is a structural schematic diagram of a battery positioning device of a battery short-circuit detection device of the present invention;
图4是本实用新型的一种电池短路检测设备的电池定位装置主视图;Fig. 4 is a front view of a battery positioning device of a battery short-circuit detection device of the present invention;
图5是本实用新型的一种电池短路检测设备的检测治具结构示意图;Fig. 5 is a structural schematic diagram of a detection fixture of a battery short circuit detection device of the present invention;
图6是本实用新型的一种电池短路检测设备的检测治具主视图。Fig. 6 is a front view of a detection fixture of a battery short-circuit detection device of the present invention.
其中,图中附图标记对应为:1-电池存放装置,2-电池放行夹具,3-电池定位装置,31-定位块,32-第一导杆,33-第一轴承,34-第一气缸,35-第二气缸,36-第一固定板,4-短路测试装置,41-检测治具,42-短路测试仪,411-第三气缸,412-第二固定板,413-探针,414-探针弹簧,415-第二导杆,416-第二轴承,417-固定装置,5-不良品排除站,6-不良品排除缓冲台,7-成品缓冲平台,8-传送装置,9-驱动电机,10-电池定位夹具。Among them, the reference signs in the figure correspond to: 1-battery storage device, 2-battery release fixture, 3-battery positioning device, 31-positioning block, 32-first guide rod, 33-first bearing, 34-first Cylinder, 35-second cylinder, 36-first fixed plate, 4-short-circuit test device, 41-detection fixture, 42-short-circuit tester, 411-third cylinder, 412-second fixed plate, 413-probe , 414-probe spring, 415-second guide rod, 416-second bearing, 417-fixing device, 5-defective product removal station, 6-defective product removal buffer table, 7-finished product buffer platform, 8-transmission device , 9-drive motor, 10-battery positioning fixture.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1Example 1
请参阅图1-6。如图所示,本实用新型公开了一种电池短路检测设备,包括电池存放装置1、电池放行夹具2、电池定位装置3和短路测试装置4,还包括不良品排除站5、成品缓冲平台7和传送装置8,所述不良品排除站5设置于所述传送装置8侧边,所述不良品排除站5靠近检测治具41设置,所述不良品排除站5包括不良品排除缓冲台6。所述成品缓冲平台7设置于所述传送装置8末端,所述电池存放装置1设置于所述传送装置8起始端。所述传送装置8末端底部设置有驱动电机9,所述传送装置8为滚子链条。See Figure 1-6. As shown in the figure, the utility model discloses a battery short-circuit detection device, which includes a battery storage device 1, a battery release fixture 2, a battery positioning device 3 and a short-circuit test device 4, and also includes a defective product elimination station 5 and a finished product buffer platform 7 And the conveying device 8, the defective product eliminating station 5 is arranged on the side of the conveying device 8, the defective product eliminating station 5 is arranged close to the detection jig 41, and the defective product eliminating station 5 includes a defective product eliminating buffer table 6 . The finished product buffer platform 7 is arranged at the end of the conveying device 8 , and the battery storage device 1 is arranged at the beginning of the conveying device 8 . A driving motor 9 is provided at the bottom end of the conveying device 8, and the conveying device 8 is a roller chain.
所述电池定位装置3设置于所述短路测试装置4下方,所述电池定位装置3包括由上到下依次设置的定位块31、第一气缸34和第二气缸35,所述定位块31通过第一导杆32分别与所述第一气缸34和第二气缸35连接,所述第一气缸34固定于第一固定板36上,所述第一导杆32有两个,所述第一导杆32通过第一轴承33与所述第一固定板36连接,所述第一气缸34与所述第二气缸35同轴设置。The battery positioning device 3 is arranged below the short-circuit testing device 4, and the battery positioning device 3 includes a positioning block 31, a first cylinder 34 and a second cylinder 35 arranged in sequence from top to bottom, and the positioning block 31 passes The first guide rod 32 is respectively connected with the first cylinder 34 and the second cylinder 35, the first cylinder 34 is fixed on the first fixed plate 36, there are two first guide rods 32, the first The guide rod 32 is connected to the first fixing plate 36 through a first bearing 33 , and the first cylinder 34 and the second cylinder 35 are arranged coaxially.
所述短路测试装置4包括检测治具41和短路测试仪42,所述检测治具41与所述短路测试仪42电连接,所述检测治具41设置于所述电池定位装置3正上方。所述检测治具41包括由上到下依次设置的第三气缸411、第二固定板412和探针413,所述第三气缸411穿过所述第二固定板412与固定装置417连接;所述第三气缸411两侧分别设置有一个第二导杆415,所述第二导杆415通过第二轴承416与固定装置417连接,所述探针413通过探针弹簧414与所述固定装置417连接。所述短路测试装置4下方设置有电池定位夹具10,所述电池定位夹具10设置于所述检测治具41与所述电池定位装置3之间。所述第一轴承33和第二轴承416均为直线轴承。The short-circuit test device 4 includes a detection jig 41 and a short-circuit tester 42 , the detection jig 41 is electrically connected to the short-circuit tester 42 , and the detection jig 41 is arranged directly above the battery positioning device 3 . The detection fixture 41 includes a third cylinder 411, a second fixing plate 412, and a probe 413 arranged in sequence from top to bottom, and the third cylinder 411 passes through the second fixing plate 412 and is connected to a fixing device 417; The two sides of the third cylinder 411 are respectively provided with a second guide rod 415, the second guide rod 415 is connected to the fixing device 417 through the second bearing 416, and the probe 413 is connected to the fixing device 417 through the probe spring 414. Device 417 is connected. A battery positioning jig 10 is disposed below the short-circuit testing device 4 , and the battery positioning jig 10 is disposed between the testing jig 41 and the battery positioning device 3 . Both the first bearing 33 and the second bearing 416 are linear bearings.
本实用新型实施例提供的一种电池短路检测设备使用方法如下:将待测电池放在电池存放装置1中,通过电池放行夹具2将单个电池取出,再传送至电池定位夹具10,通过电池定位装置3顶起电池,使其与检测治具41接触,第一气缸34向上运动,推动第一导杆32向上运动,从而使定位块31上升至与电池接触,第二气缸35继续向上运动,定位块31再次上升将电池顶起,与检测治具41接触;电池定位完成后,第三气缸411向下运动,将探针413压至电池的正负极板上进行检测,短路测试仪42获取电池的绝缘内阻判断是否短路,电池检测完毕后,第三气缸411复位;判断结束后,第一气缸34与第二气缸35同时向下运动将电池放回滚子链条上;如果检测出电池短路,则将其转至不良品排除缓冲台6;如果电池合格,则将其传送至成品缓冲平台7。The method of using a battery short-circuit detection device provided by the embodiment of the present invention is as follows: put the battery to be tested in the battery storage device 1, take out a single battery through the battery release jig 2, and then transfer it to the battery positioning jig 10. The device 3 lifts the battery to make it contact with the detection jig 41, the first cylinder 34 moves upward, and pushes the first guide rod 32 to move upward, so that the positioning block 31 rises to contact the battery, and the second cylinder 35 continues to move upward. The positioning block 31 rises again to lift the battery up, and contacts with the detection jig 41; after the battery positioning is completed, the third cylinder 411 moves downward, and the probe 413 is pressed to the positive and negative plates of the battery for detection, and the short circuit tester 42 Obtain the insulation internal resistance of the battery to judge whether there is a short circuit. After the battery is detected, the third cylinder 411 is reset; If the battery is short-circuited, it will be transferred to the defective product exclusion buffer platform 6; if the battery is qualified, it will be sent to the finished product buffer platform 7.
本实用新型的有益效果是:The beneficial effects of the utility model are:
(1)本实用新型的电池短路检测设备通过电池定位装置将电池顶起直接与短路测试装置接触,实现了电池的自动化定位;(1) The battery short-circuit detection device of the present invention lifts the battery up and directly contacts the short-circuit test device through the battery positioning device, thereby realizing automatic positioning of the battery;
(2)本实用新型的电池短路检测设备通过短路测试仪获取电池的绝缘内阻判断是否短路,从而实现对电池短路的自动检测,提高了生产效率;(2) The battery short-circuit detection device of the present invention obtains the insulation internal resistance of the battery through the short-circuit tester to judge whether it is short-circuited, thereby realizing automatic detection of the battery short-circuit and improving production efficiency;
(3)本实用新型的电池短路检测设备设置了不良品排除站,自动将短路电池排出,保证了产品质量;(3) The battery short-circuit detection equipment of the present utility model is provided with a defective product elimination station, which automatically discharges the short-circuit battery to ensure product quality;
(4)本实用新型的电池短路检测设备结构简单,易于实施。(4) The battery short-circuit detection device of the present invention has a simple structure and is easy to implement.
以上所述是本实用新型的优选实施方式,应该指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本实用新型的保护范围。The above is a preferred embodiment of the present utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, some improvements and modifications can also be made, these improvements and modifications It is also regarded as the protection scope of the present utility model.
Claims (10)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621276900.XU CN206223945U (en) | 2016-11-23 | 2016-11-23 | A kind of battery short circuit testing equipment |
| PCT/CN2017/076733 WO2018094916A1 (en) | 2016-11-23 | 2017-03-15 | Battery short circuit detecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621276900.XU CN206223945U (en) | 2016-11-23 | 2016-11-23 | A kind of battery short circuit testing equipment |
Publications (1)
| Publication Number | Publication Date |
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| CN206223945U true CN206223945U (en) | 2017-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621276900.XU Expired - Fee Related CN206223945U (en) | 2016-11-23 | 2016-11-23 | A kind of battery short circuit testing equipment |
Country Status (2)
| Country | Link |
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| CN (1) | CN206223945U (en) |
| WO (1) | WO2018094916A1 (en) |
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| CN109015725A (en) * | 2018-08-09 | 2018-12-18 | 镇江成泰自动化技术有限公司 | A kind of battery core is synchronous to grab detection feeding manipulator |
| CN110095681A (en) * | 2019-05-21 | 2019-08-06 | 无锡先导智能装备股份有限公司 | Battery core short-circuit test mechanism and its clamping device |
| CN112082589A (en) * | 2020-09-24 | 2020-12-15 | 江苏金帆新程装备有限公司 | A battery detection isometric adjustment device |
| CN112924724A (en) * | 2021-01-07 | 2021-06-08 | 深圳市欧米加智能科技有限公司 | Battery insulation testing device |
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