TW202402945A - Curable composition, cured product, prepreg, circuit board, laminate film, semiconductor sealing material, and semiconductor device - Google Patents
Curable composition, cured product, prepreg, circuit board, laminate film, semiconductor sealing material, and semiconductor device Download PDFInfo
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- TW202402945A TW202402945A TW112112196A TW112112196A TW202402945A TW 202402945 A TW202402945 A TW 202402945A TW 112112196 A TW112112196 A TW 112112196A TW 112112196 A TW112112196 A TW 112112196A TW 202402945 A TW202402945 A TW 202402945A
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- curable composition
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- 239000000203 mixture Substances 0.000 title claims abstract description 108
- 239000004065 semiconductor Substances 0.000 title claims abstract description 34
- 239000005001 laminate film Substances 0.000 title abstract 2
- 239000003566 sealing material Substances 0.000 title abstract 2
- -1 maleimide compound Chemical class 0.000 claims abstract description 450
- 150000001875 compounds Chemical class 0.000 claims abstract description 163
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 21
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 claims abstract description 20
- 125000004432 carbon atom Chemical group C* 0.000 claims description 137
- 125000003118 aryl group Chemical group 0.000 claims description 113
- 125000000217 alkyl group Chemical group 0.000 claims description 94
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 58
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 36
- 125000003545 alkoxy group Chemical group 0.000 claims description 35
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 30
- 125000005843 halogen group Chemical group 0.000 claims description 29
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 28
- 239000005022 packaging material Substances 0.000 claims description 16
- 125000004414 alkyl thio group Chemical group 0.000 claims description 15
- 229910052799 carbon Inorganic materials 0.000 claims description 15
- 125000001424 substituent group Chemical group 0.000 claims description 15
- 125000004104 aryloxy group Chemical group 0.000 claims description 14
- 125000005110 aryl thio group Chemical group 0.000 claims description 13
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- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- NXPPAOGUKPJVDI-UHFFFAOYSA-N naphthalene-1,2-diol Chemical compound C1=CC=CC2=C(O)C(O)=CC=C21 NXPPAOGUKPJVDI-UHFFFAOYSA-N 0.000 description 1
- PCILLCXFKWDRMK-UHFFFAOYSA-N naphthalene-1,4-diol Chemical compound C1=CC=C2C(O)=CC=C(O)C2=C1 PCILLCXFKWDRMK-UHFFFAOYSA-N 0.000 description 1
- 150000004780 naphthols Chemical class 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000004923 naphthylmethyl group Chemical group C1(=CC=CC2=CC=CC=C12)C* 0.000 description 1
- 125000005186 naphthyloxy group Chemical group C1(=CC=CC2=CC=CC=C12)O* 0.000 description 1
- 125000005029 naphthylthio group Chemical group C1(=CC=CC2=CC=CC=C12)S* 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000006611 nonyloxy group Chemical group 0.000 description 1
- 125000002868 norbornyl group Chemical group C12(CCC(CC1)C2)* 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 125000005740 oxycarbonyl group Chemical group [*:1]OC([*:2])=O 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- HDBWAWNLGGMZRQ-UHFFFAOYSA-N p-Vinylbiphenyl Chemical group C1=CC(C=C)=CC=C1C1=CC=CC=C1 HDBWAWNLGGMZRQ-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- LRTFPLFDLJYEKT-UHFFFAOYSA-N para-isopropylaniline Chemical compound CC(C)C1=CC=C(N)C=C1 LRTFPLFDLJYEKT-UHFFFAOYSA-N 0.000 description 1
- 125000002255 pentenyl group Chemical group C(=CCCC)* 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 125000001792 phenanthrenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C=CC12)* 0.000 description 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 1
- NAKOELLGRBLZOF-UHFFFAOYSA-N phenoxybenzene;pyrrole-2,5-dione Chemical compound O=C1NC(=O)C=C1.O=C1NC(=O)C=C1.C=1C=CC=CC=1OC1=CC=CC=C1 NAKOELLGRBLZOF-UHFFFAOYSA-N 0.000 description 1
- 125000003356 phenylsulfanyl group Chemical group [*]SC1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- DLYUQMMRRRQYAE-UHFFFAOYSA-N phosphorus pentoxide Inorganic materials O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920002589 poly(vinylethylene) polymer Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000412 polyarylene Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000003918 potentiometric titration Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- WYVAMUWZEOHJOQ-UHFFFAOYSA-N propionic anhydride Chemical compound CCC(=O)OC(=O)CC WYVAMUWZEOHJOQ-UHFFFAOYSA-N 0.000 description 1
- 125000004673 propylcarbonyl group Chemical group 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 125000004742 propyloxycarbonyl group Chemical group 0.000 description 1
- CPNGPNLZQNNVQM-UHFFFAOYSA-N pteridine Chemical compound N1=CN=CC2=NC=CN=C21 CPNGPNLZQNNVQM-UHFFFAOYSA-N 0.000 description 1
- 125000001725 pyrenyl group Chemical group 0.000 description 1
- BAZXQZYWJSBDRG-UHFFFAOYSA-N pyrrole-2,5-dione;toluene Chemical compound CC1=CC=CC=C1.O=C1NC(=O)C=C1.O=C1NC(=O)C=C1 BAZXQZYWJSBDRG-UHFFFAOYSA-N 0.000 description 1
- JWVCLYRUEFBMGU-UHFFFAOYSA-N quinazoline Chemical compound N1=CN=CC2=CC=CC=C21 JWVCLYRUEFBMGU-UHFFFAOYSA-N 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000009774 resonance method Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000005504 styryl group Chemical group 0.000 description 1
- 229960003288 sulfaethidole Drugs 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000013076 target substance Substances 0.000 description 1
- 125000006836 terphenylene group Chemical group 0.000 description 1
- 125000005329 tetralinyl group Chemical group C1(CCCC2=CC=CC=C12)* 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 125000004149 thio group Chemical group *S* 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/12—Unsaturated polyimide precursors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/12—Mountings, e.g. non-detachable insulating substrates
- H01L23/14—Mountings, e.g. non-detachable insulating substrates characterised by the material or its electrical properties
- H01L23/145—Organic substrates, e.g. plastic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/293—Organic, e.g. plastic
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
- H05K1/036—Multilayers with layers of different types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/08—PCBs, i.e. printed circuit boards
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2379/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
- C08J2379/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08J2379/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2479/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2461/00 - C08J2477/00
- C08J2479/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08J2479/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Reinforced Plastic Materials (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Pyrrole Compounds (AREA)
Abstract
Description
本揭示係關於硬化性組成物、硬化物、預浸漬物、電路基板、增層薄膜、半導體封裝材料及半導體裝置。The present disclosure relates to curable compositions, cured products, prepregs, circuit substrates, build-up films, semiconductor packaging materials and semiconductor devices.
將環氧系樹脂或BT(雙馬來醯亞胺-三)系樹脂等之熱硬化性樹脂含浸至玻璃布並予以加熱乾燥而得之預浸漬物、將該預浸漬物加熱硬化而成的積層板、及將該積層板與該預浸漬物組合並予以加熱硬化後的多層板係被廣泛使用作為電子機器用的電路基板材料。其中,達成用於安裝半導體的中介層(interposer)之作用的印刷配線板之一種的封裝基板係進行薄型化,安裝時的封裝基板之翹曲成為問題,因此為了抑制安裝時的封裝基板之翹曲,而要求展現高耐熱性的材料。 又,近年來,訊號的高速化及高頻化持續進展中,希望提供一種可以形成能在此等環境下維持充分的低介電常數,且展現充分低的介電損耗因數之硬化物的熱硬化性組成物。特別是最近於各種電子材料用途中,尤其是尖端材料用途中,要求以耐熱性、介電特性為代表的性能之進一步提升,及兼備該等的材料、組成物。對於此等要求,作為兼備耐熱性與低介電常數・低介電損耗因數之材料,馬來醯亞胺樹脂係受到注目。然而,以往的馬來醯亞胺樹脂雖然顯示高耐熱性,但吸濕性高,介電特性(介電常數・介電損耗因數值)未達到尖端材料用途所要求的水準。 例如,專利文獻1揭示一種熱硬化性樹脂組成物,其含有具有茚烷環之聚馬來醯亞胺樹脂與三聚氰酸三烯丙酯(triallyl cyanurate)或芳香族二胺,作為不損及耐熱性,且作為積層板之介電常數為4.0以下之印刷基板用材料。 [先前技術文獻] [專利文獻] Epoxy resin or BT (bismaleimide-tris ) is a prepreg obtained by impregnating glass cloth with a thermosetting resin such as resin and drying it by heating, a laminated board obtained by heating and hardening the prepreg, and a combination of the laminated board and the prepreg. Heat-hardened multilayer boards are widely used as circuit board materials for electronic devices. Among them, the package substrate, which is one type of printed wiring board that functions as an interposer for mounting semiconductors, is becoming thinner. Warpage of the package substrate during mounting has become a problem. Therefore, in order to suppress the warpage of the package substrate during mounting, curve, and materials that exhibit high heat resistance are required. In addition, in recent years, as signals have continued to increase in speed and frequency, it is desired to provide a thermal insulation device that can form a hardened material that can maintain a sufficiently low dielectric constant and exhibit a sufficiently low dielectric loss factor in such an environment. Hardening composition. In particular, recently, various electronic material applications, especially cutting-edge material applications, require further improvements in performance represented by heat resistance and dielectric properties, as well as materials and compositions that have these properties. In response to these demands, maleimide resin has attracted attention as a material that has both heat resistance, low dielectric constant and low dielectric dissipation factor. However, although conventional maleimide resins exhibit high heat resistance, they are highly hygroscopic and their dielectric properties (dielectric constant and dielectric dissipation factor values) do not reach the level required for cutting-edge material applications. For example, Patent Document 1 discloses a thermosetting resin composition containing a polymaleimide resin having an indene ring and triallyl cyanurate or an aromatic diamine as non-destructive materials. And heat resistance, and as a printed circuit board material with a dielectric constant of laminated boards of 4.0 or less. [Prior art documents] [Patent documents]
[專利文獻1] 日本特開平5-247202號公報[Patent Document 1] Japanese Patent Application Publication No. 5-247202
[發明欲解決之課題][Problem to be solved by the invention]
然而,專利文獻1之熱硬化性樹脂組成物,由於未研究介電損耗因數值,故介電損耗因數值未達到尖端材料用途所要求的水準,又,未能兼具高玻璃轉移溫度及低介電損耗因數性。又,由於傳輸損耗隨著高頻而增大,故電路基板材料要求在高頻區之傳輸損耗的降低。但,在專利文獻1的技術中,僅研究了現在已在使用的頻段(數百MHz~3GHz之範圍)的介電特性,但未有研究是否可對應所謂使用Sub6以上(例如,3.6GHz以上)之頻段的第5代移動通訊系統(5G)的技術。 因此,本揭示所欲解決的技術課題係提供一種在硬化時不易破裂且顯示低介電損耗因數及高玻璃轉移溫度之硬化性組成物、硬化物、預浸漬物、電路基板、增層薄膜、半導體封裝材料及半導體裝置。 [用以解決課題之手段] However, the thermosetting resin composition of Patent Document 1 has not studied the dielectric loss factor value, so the dielectric loss factor value has not reached the level required for cutting-edge material applications, and it cannot have both high glass transition temperature and low temperature. Dielectric loss factor. In addition, since transmission loss increases with high frequency, circuit substrate materials are required to reduce transmission loss in the high frequency region. However, in the technology of Patent Document 1, only the dielectric characteristics of the currently used frequency band (the range of several hundred MHz to 3 GHz) have been studied, but no study has been made on whether it can cope with the so-called use of Sub6 or higher (for example, 3.6 GHz or higher). ) technology of the fifth generation mobile communication system (5G) in the frequency band. Therefore, the technical problem to be solved by this disclosure is to provide a curable composition, cured product, prepreg, circuit substrate, build-up film, which is not easily broken during curing and exhibits low dielectric loss factor and high glass transition temperature. Semiconductor packaging materials and semiconductor devices. [Means used to solve problems]
本發明者等為了解決上述課題而反覆鑽研,結果發現藉由使用一種硬化性組成物,在硬化時可減低破裂,且顯示低介電損耗因數及高玻璃轉移溫度,進而完成本發明;其中該硬化性組成物含有: 第1馬來醯亞胺化合物(A1)、及具有與前述第1馬來醯亞胺化合物(A1)中所含之結構單元相異的結構單元之第2馬來醯亞胺化合物(A2);且前述第2馬來醯亞胺化合物(A2)為具有經鍵結2個以上之直鏈或分支狀的伸烷基之單環式或稠合多環式芳香族基及馬來醯亞胺基之化合物。 [發明之效果] In order to solve the above-mentioned problems, the inventors have repeatedly studied and found that by using a curable composition, cracking can be reduced during curing, and the dielectric loss factor and the glass transition temperature can be shown to be low, and the present invention has been completed; wherein the The hardening composition contains: The first maleimine compound (A1), and the second maleimine compound (A2) having a structural unit different from the structural unit contained in the first maleimine compound (A1). ; And the aforementioned second maleimide compound (A2) is a monocyclic or fused polycyclic aromatic group and a maleimide having two or more bonded linear or branched alkylene groups. Amino compounds. [Effects of the invention]
根據本揭示,可提供一種在硬化時不易破裂且顯示低介電損耗因數及高玻璃轉移溫度之硬化性組成物、硬化物、預浸漬物、電路基板、增層薄膜、半導體封裝材料及半導體裝置。 根據本揭示,可提供一種即使在Sub6以上之頻段仍在硬化時不易破裂且顯示低介電損耗因數及高玻璃轉移溫度之硬化性組成物、硬化物、預浸漬物、電路基板、增層薄膜、半導體封裝材料及半導體裝置。此種硬化性組成物於電子零件封裝材料用途等中特別有用。 According to the present disclosure, it is possible to provide a curable composition, a cured product, a prepreg, a circuit substrate, a build-up film, a semiconductor packaging material, and a semiconductor device that are not easily broken during curing and exhibit a low dielectric dissipation factor and a high glass transition temperature. . According to the present disclosure, it is possible to provide a curable composition, cured product, prepreg, circuit substrate, and build-up film that is not prone to cracking when cured even in a frequency band of Sub6 or higher and exhibits low dielectric loss factor and high glass transition temperature. , semiconductor packaging materials and semiconductor devices. This kind of curable composition is particularly useful in applications such as electronic component packaging materials.
[用以實施發明的形態][Form used to implement the invention]
以下,詳細說明本發明之實施形態(稱為「本實施形態」),惟本揭示不受以下之記載所限定,在其要旨之範圍內可進行各種變化而實施。Hereinafter, an embodiment of the present invention (referred to as "the present embodiment") will be described in detail. However, the present disclosure is not limited to the following description and can be implemented with various changes within the scope of the gist.
[用語] 本說明書中所謂的「反應原料」就是指用於藉由化合或分解等化學反應得到標的化合物,並部分地構成標的化合物的化學結構之化合物,溶媒、觸媒等之擔任化學反應助劑的角色之物質係被排除在外。本說明書中,特別是所謂的「反應原料」,係指例如將標的物設為第2馬來醯亞胺化合物(A2)的情況下,用以藉由化學反應而得到該第2馬來醯亞胺化合物(A2)或其前驅物化合物(例如,下述芳香族胺化合物(a)彼此通過下述芳香族二乙烯基化合物(b1)連接而成的中間體胺化合物(c))之前驅物。 本說明書中的「芳香族基」較佳為具有碳原子數3~30的芳香族環,更佳為具有碳原子數4~26的芳香族環。而且,本說明書中的「芳香族基」,該芳香族基中之芳香族環的氫原子可被取代基,例如:碳原子數1~10的烷基、碳原子數1~10的烷氧基或鹵素原子取代。又,「芳香族基」包含雜芳香族,並且可被-O-、-S-或-N=取代,而使「芳香族基」中之-CH 2-或-CH=成為彼此不相鄰接。 該芳香族環的種類可列舉例如:單環式芳香族環、稠合多環式芳香族環。 作為前述單環式芳香族環,可列舉例如:苯、呋喃、吡咯、噻吩、咪唑、吡唑、㗁唑、異㗁唑、噻唑、異噻唑、吡啶、嘧啶、嗒、吡、三等。作為前述稠合多環式芳香族環,可列舉例如:萘、蒽、萉、菲、喹啉、異喹啉、喹唑啉、呔、喋啶、香豆素、吲哚、苯并咪唑、苯并呋喃、吖啶等。又,該芳香族基中之芳香族環的氫原子可被例如:碳原子數1~10的烷基、碳原子數1~10的烯基、碳原子數1~10的烷氧基、碳原子數1~12的芳基、碳原子數1~12的芳烷基或鹵素原子取代。 另外,所謂的一價之芳香族基,係指經去除「芳香族基」中之1個氫原子之基,所謂的二價之芳香族基,係指經去除「芳香族基」中之任意2個氫原子之基,所謂的三價~六價之芳香族基,係指經去除「芳香族基」中之3~6個氫原子之基。 作為本說明書中的「環集合烴基」,可列舉伸聯苯基、伸三聯苯基(terphenylene group)或具有1以上的苯環與1以上的茚烷環之基。作為該具有1以上的苯環與1以上的茚烷環之基,可列舉例如:下述通式(M)所示之基。 (式(M)中,R b各自獨立,表示碳原子數1~10的烷基、烷基氧基或是烷硫基、碳原子數6~10的芳基、芳氧基或是芳硫基、碳原子數3~10的環烷基、鹵素原子、羥基或巰基,q A1及q A2各自獨立,表示0~3之整數值。q A1及q A2為2~3的情況下,R b在同一環內可相同亦可相異。n A1為平均重複單元數,其表示0.95~10.0之數值。) 作為本說明書中的「芳烷基」,可列舉例如:苄基、二苯甲基、萘基甲基等。該芳烷基中之芳香族環的氫原子亦可被例如:碳原子數1~10的烷基、碳原子數1~10的烯基、碳原子數1~10的烷氧基或鹵素原子取代。另外,「伸芳烷基」可列舉經從前述「芳烷基」去除任意1個氫原子之二價之基。 本說明書中的「烷基」可為直鏈狀、分支狀或環狀之任一者,可列舉例如:甲基、乙基、丙基、異丙基、正丁基、異丁基、二級丁基、三級丁基、正戊基、異戊基、三級戊基、新戊基、1,2-二甲基丙基、正己基、異己基、(正)庚基、(正)辛基、(正)壬基、(正)癸基、(正)十一基、(正)十二基、環丙基、環丁基、環戊基、環己基、環庚基、環辛基或環壬基。 本說明書中的「環烷基」可列舉環丙基、環丁基、環戊基、環己基、環庚基、環辛基、環壬基、環癸基、甲基環丁基、降莰基或金剛烷基等。 本說明書中的「烷硫基」可列舉甲硫基、乙硫基、丙硫基、丁硫基、辛硫基或2-乙基己硫基。 本說明書中的「烯基」可列舉乙烯基(ethenyl group)、1-丙烯基、2-丙烯基、2-丁烯基、戊烯基、己烯基、乙烯基(vinyl group)、烯丙基或異丙烯基等。 本說明書中的「烷氧基」可列舉例如:甲氧基、乙氧基、丙氧基、異丙氧基、丁氧基、戊氧基、己氧基、2-乙基己氧基、辛氧基或壬氧基等。 本說明書中的「芳基」,可列舉例如:苯基、萘基、萉基、菲基、蒽基、薁基、四氫萘基(tetralinyl)等。又,該「芳基」是指該芳基中之芳香族環的氫原子亦可被例如:碳原子數1~10的烷基、碳原子數1~10的烷氧基、碳原子數1~10的烯基或鹵素原子取代。另外,「伸芳基」可列舉經從前述「芳基」去除任意1個氫原子之二價之基。 本說明書中的「芳氧基」可列舉苯氧基、萘氧基、蒽氧基、菲氧基或芘氧基等。 本說明書中的「芳硫基」可列舉苯硫基、萘硫基、蒽硫基、菲硫基或芘硫基等之芳硫基。 本說明書中的「鹵素原子」可列舉例如:氟原子、氯原子、溴原子或碘原子等。 本說明書中所謂的「結構單元」就是指在反應或聚合時所形成的化學結構之(重複)單元,換言之,指的是於藉由反應或聚合所形成的生成化合物中,參與該反應或聚合的化學鍵之結構以外的部分結構,即所謂的殘基。 [Terminology] The so-called "reaction raw materials" in this specification refer to compounds used to obtain the target compound through chemical reactions such as combination or decomposition, and partially constitute the chemical structure of the target compound. Solvents, catalysts, etc. serve as chemical reaction aids. Substances that play the role of agents are excluded. In this specification, in particular, the so-called "reaction raw material" means, for example, when the target substance is the second maleimide compound (A2), it is used to obtain the second maleimide compound through a chemical reaction. Imine compound (A2) or its precursor compound (for example, the intermediate amine compound (c) in which the following aromatic amine compounds (a) are connected to each other through the following aromatic divinyl compound (b1)) precursor things. The "aromatic group" in this specification is preferably an aromatic ring having 3 to 30 carbon atoms, more preferably an aromatic ring having 4 to 26 carbon atoms. Furthermore, the "aromatic group" in this specification means that the hydrogen atom of the aromatic ring in the aromatic group may be substituted by a substituent, such as an alkyl group having 1 to 10 carbon atoms, or an alkoxy group having 1 to 10 carbon atoms. substituted with halogen atoms. In addition, "aromatic group" includes heteroaromatics, and may be substituted by -O-, -S- or -N=, so that -CH 2 - or -CH= in the "aromatic group" are not adjacent to each other. catch. Examples of types of the aromatic ring include monocyclic aromatic rings and condensed polycyclic aromatic rings. Examples of the monocyclic aromatic ring include benzene, furan, pyrrole, thiophene, imidazole, pyrazole, ethazole, isothiazole, thiazole, isothiazole, pyridine, pyrimidine, and thiazole. , pyridine ,three wait. Examples of the condensed polycyclic aromatic ring include naphthalene, anthracene, pyrene, phenanthrene, quinoline, isoquinoline, quinazoline, and phenanthrene. , pteridine, coumarin, indole, benzimidazole, benzofuran, acridine, etc. Furthermore, the hydrogen atom of the aromatic ring in the aromatic group may be, for example, an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or a carbon group. Substituted with an aryl group having 1 to 12 atoms, an aralkyl group having 1 to 12 carbon atoms, or a halogen atom. In addition, the so-called monovalent aromatic group refers to a group from which one hydrogen atom has been removed from the "aromatic group", and the so-called divalent aromatic group refers to a group from which any of the "aromatic groups" has been removed. The so-called trivalent to hexavalent aromatic radicals with two hydrogen atoms refer to the radicals with 3 to 6 hydrogen atoms removed from the "aromatic radical". Examples of the "ring-collected hydrocarbon group" in this specification include a biphenyl group, a terphenylene group, or a group having one or more benzene rings and one or more indene rings. Examples of the group having one or more benzene rings and one or more indene rings include a group represented by the following general formula (M). (In the formula (M), R b each independently represents an alkyl group, an alkyloxy group or an alkylthio group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, an aryloxy group or an arylthio group. group, a cycloalkyl group with 3 to 10 carbon atoms, a halogen atom, a hydroxyl group or a mercapto group, q A1 and q A2 are each independent and represent an integer value of 0 to 3. When q A1 and q A2 are 2 to 3, R b may be the same or different in the same ring. n A1 is the average number of repeating units, which represents a numerical value of 0.95 to 10.0.) Examples of the "aralkyl group" in this specification include: benzyl group, benzyl group base, naphthylmethyl, etc. The hydrogen atom of the aromatic ring in the aralkyl group can also be, for example, an alkyl group with 1 to 10 carbon atoms, an alkenyl group with 1 to 10 carbon atoms, an alkoxy group with 1 to 10 carbon atoms, or a halogen atom. replace. In addition, the "aralkylene group" includes a divalent group obtained by removing any one hydrogen atom from the aforementioned "aralkyl group". The "alkyl group" in this specification may be linear, branched or cyclic, and examples include: methyl, ethyl, propyl, isopropyl, n-butyl, isobutyl, di- tertiary butyl, tertiary butyl, n-pentyl, isopentyl, tertiary pentyl, neopentyl, 1,2-dimethylpropyl, n-hexyl, isohexyl, (n-)heptyl, (n- ) Octyl, (n) nonyl, (n) decyl, (n) undecyl, (n) dodecyl, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclohexyl Octyl or cyclononyl. Examples of "cycloalkyl" in this specification include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl, cyclodecyl, methylcyclobutyl, norbornyl base or adamantyl group, etc. Examples of the "alkylthio group" in this specification include methylthio, ethylthio, propylthio, butylthio, octylthio or 2-ethylhexylthio. Examples of "alkenyl group" in this specification include ethenyl group, 1-propenyl group, 2-propenyl group, 2-butenyl group, pentenyl group, hexenyl group, vinyl group, and allyl group. base or isopropenyl, etc. Examples of "alkoxy" in this specification include: methoxy, ethoxy, propoxy, isopropoxy, butoxy, pentyloxy, hexyloxy, 2-ethylhexyloxy, Octyloxy or nonyloxy, etc. Examples of the "aryl group" in this specification include phenyl, naphthyl, pyrenyl, phenanthrenyl, anthracenyl, azulenyl, tetralinyl, and the like. In addition, the "aryl group" refers to the hydrogen atom of the aromatic ring in the aryl group, and may be, for example, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or an alkyl group having 1 carbon atom. ~10 alkenyl or halogen atoms substituted. In addition, the "arylene group" includes a bivalent group obtained by removing any one hydrogen atom from the aforementioned "aryl group". Examples of the "aryloxy group" in this specification include phenoxy group, naphthyloxy group, anthracenyloxy group, phenanthryloxy group or pyrenyloxy group. Examples of the "arylthio group" in this specification include arylthio groups such as phenylthio group, naphthylthio group, anthracenethio group, phenanthrenethio group or pyrenethio group. Examples of the "halogen atom" in this specification include a fluorine atom, a chlorine atom, a bromine atom or an iodine atom. The so-called "structural unit" in this specification refers to the (repeating) unit of the chemical structure formed during reaction or polymerization. In other words, it refers to the unit that participates in the reaction or polymerization in the resulting compound formed by reaction or polymerization. The part of the structure other than the chemical bond structure is the so-called residue.
[硬化性組成物] 本實施形態之硬化性組成物係含有2種以上之馬來醯亞胺化合物的硬化性組成物,作為前述馬來醯亞胺化合物,其含有具有經鍵結2個以上之直鏈或分支狀的伸烷基之單環式或稠合多環式芳香族基及馬來醯亞胺基之馬來醯亞胺化合物(A1)。 換言之,本實施形態之硬化性組成物係含有第1馬來醯亞胺化合物(A1)、及具有與前述第1馬來醯亞胺化合物(A1)中所含之結構單元相異的結構單元之第2馬來醯亞胺化合物(A2)(以下,簡稱第2馬來醯亞胺化合物(A2))之硬化性組成物,且前述第2馬來醯亞胺化合物(A2)為具有經鍵結2個以上之直鏈或分支狀的伸烷基之單環式或稠合多環式芳香族基及馬來醯亞胺基之化合物。 由於具有在化學結構中極性官能基的比例少的第2馬來醯亞胺化合物(A2),故作為組成物全體可顯示低介電特性及高玻璃轉移溫度。又,由於在硬化時顯示適度的韌性,故可減低硬化物本身的破裂。再者,可提供一種組成物,其係用於一種即使在Sub6以上之頻段仍不易破裂且顯示低介電損耗因數及高玻璃轉移溫度之硬化物。 另外,由於顯示高玻璃轉移溫度,可抑制・防止熱變形,及/或可提升耐熱性。 [Hardening composition] The curable composition of this embodiment is a curable composition containing two or more kinds of maleimine compounds. As the maleimine compound, it contains two or more bonded linear or branched compounds. A maleimide compound (A1) containing an alkylene group, a monocyclic or fused polycyclic aromatic group, and a maleimide group. In other words, the curable composition of this embodiment contains the first maleimine compound (A1) and has a structural unit different from the structural unit contained in the first maleimine compound (A1). The curable composition of the second maleimine compound (A2) (hereinafter referred to as the second maleimine compound (A2)), and the aforementioned second maleimine compound (A2) has a A compound consisting of a monocyclic or fused polycyclic aromatic group and a maleimide group bonded to two or more linear or branched alkylene groups. Since the second maleimide compound (A2) has a small proportion of polar functional groups in the chemical structure, the entire composition can exhibit low dielectric properties and a high glass transition temperature. In addition, since it exhibits moderate toughness during hardening, cracking of the hardened product itself can be reduced. Furthermore, it is possible to provide a composition for a hardened product that is not easily broken even in a frequency band of Sub6 or higher and exhibits a low dielectric loss factor and a high glass transition temperature. In addition, since it displays a high glass transition temperature, thermal deformation can be suppressed and prevented, and/or heat resistance can be improved.
在本實施形態之硬化性組成物中,就第1馬來醯亞胺化合物(A1)、及第2馬來醯亞胺化合物(A2)的成分的摻合比(質量份)而言,第1馬來醯亞胺化合物(A1):第2馬來醯亞胺化合物(A2)較佳為90:10~10:90,更佳為80:20~20:80,進一步較佳為75:25~25:75。藉由將摻合比調製在前述範圍,可顯示高玻璃轉移溫度,且展現優異的低介電損耗因數,故較佳。In the curable composition of this embodiment, the blending ratio (parts by mass) of the components of the first maleimine compound (A1) and the second maleimine compound (A2) is: 1st maleimine compound (A1): 2nd maleimine compound (A2) Preferably it is 90:10-10:90, More preferably, it is 80:20-20:80, More preferably, it is 75: 25~25:75. By adjusting the blending ratio within the above range, it is preferable to exhibit a high glass transition temperature and an excellent low dielectric loss factor.
在不損及本發明之硬化的範圍,本實施形態之硬化性組成物根據必要亦可含有硬化劑(B)。又,本實施形態之硬化性組成物亦可添加第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2)以外的其他樹脂(C)、硬化促進劑或添加劑。作為該添加劑可列舉阻燃劑、無機填充材料、矽烷偶合劑、脫模劑、抗氧化劑、光安定劑、熱安定劑、顏料及乳化劑等。The curable composition of this embodiment may contain a curing agent (B) if necessary, as long as it does not impair the curing of the present invention. Moreover, the curable composition of this embodiment may also add resin (C) other than the 1st maleimide compound (A1) and the 2nd maleimide compound (A2), a hardening accelerator, or an additive. Examples of such additives include flame retardants, inorganic fillers, silane coupling agents, release agents, antioxidants, light stabilizers, thermal stabilizers, pigments, and emulsifiers.
以下,針對本實施形態之硬化性組成物之必要成分的第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2)詳細說明後,針對任意成分的硬化劑(B)、其他樹脂(C)、硬化促進劑及添加劑進行說明。Hereinafter, the first maleimine compound (A1) and the second maleimine compound (A2), which are essential components of the curable composition of this embodiment, will be described in detail, and the optional component of the curing agent (B ), other resins (C), hardening accelerators and additives are explained below.
(第1馬來醯亞胺化合物(A1)) 關於本實施形態之第1馬來醯亞胺化合物(A1)係具有2個以上馬來醯亞胺基之化合物,且可為與後述的第2馬來醯亞胺化合物(A2)之化學結構相異之化合物。 作為該第1馬來醯亞胺化合物(A1),其係2個以上馬來醯亞胺基以連結基連結之化合物,前述連結基,較佳為具有環集合烴基之直鏈狀或分支狀之碳原子14~30的伸烷基或直鏈狀或分支狀之碳原子1~12的伸烷基。更具體而言,第1馬來醯亞胺化合物(A1)較佳為具有下述結構單元之化合物,其中該結構單元係2個以上下述通式(M1)所示之馬來醯亞胺基鍵結於下述通式(M2)所示之連結基而成。 (上述通式(M1)中,Ar M1表示芳香族基,虛線表示不存在、或者單鍵,*表示與其它原子(例如,下述通式(M2)中之*)之鍵結。) (上述通式(M2)中,Ar M2表示單鍵或環集合烴基,L 1及L 2各自獨立,表示單鍵或直鏈狀或是分支狀之伸烷基,但,L 1及L 2之任一者為直鏈狀或是分支狀之伸烷基,*表示與其它原子(例如,上述通式(M1)中之*)之鍵結。) 另外,通式(M1)中,虛線表示不存在、或者單鍵。前述虛線為不存在的情況下,上述通式(M1)所示之馬來醯亞胺基可變成一價。另一方面,前述虛線為單鍵的情況下,上述通式(M1)所示之馬來醯亞胺基可變成二價。 (First maleimide compound (A1)) The first maleimine compound (A1) according to this embodiment is a compound having two or more maleimide groups, and may be the same as the first maleimide compound (A1) described below. 2. Compounds with different chemical structures from the maleimide compound (A2). The first maleimide compound (A1) is a compound in which two or more maleimide groups are connected through a linking group. The linking group is preferably a linear or branched type having a cyclic hydrocarbon group. Alkylene group with 14 to 30 carbon atoms or linear or branched alkylene group with 1 to 12 carbon atoms. More specifically, the first maleimide compound (A1) is preferably a compound having the following structural unit, wherein the structural unit is two or more maleimide represented by the following general formula (M1) The group is bonded to a linking group represented by the following general formula (M2). (In the above general formula (M1), Ar M1 represents an aromatic group, the dotted line represents absence or a single bond, and * represents a bond with another atom (for example, * in the following general formula (M2)).) (In the above general formula (M2), Ar M2 represents a single bond or a cyclic hydrocarbon group, and L 1 and L 2 each independently represent a single bond or a linear or branched alkylene group. However, L 1 and L 2 Either of them is a linear or branched alkylene group, and * represents a bond with another atom (for example, * in the above-mentioned general formula (M1)). In addition, in the general formula (M1), the dotted line Indicates absence or single key. When the aforementioned dotted line does not exist, the maleimide group represented by the aforementioned general formula (M1) may become monovalent. On the other hand, when the dotted line is a single bond, the maleimide group represented by the general formula (M1) may become divalent.
作為上述通式(M1)及通式(M2)所示之第1馬來醯亞胺化合物(A1)之較佳態樣,較佳為具有藉由1個以上通式(M2)所示之連結基所連結之2個以上上述通式(M1)所示之馬來醯亞胺基之化合物,更佳為具有藉由1個以上4個以下通式(M2)所示之連結基所連結之2個以上5個以下上述通式(M1)所示之馬來醯亞胺基之化合物。As a preferred aspect of the first maleimide compound (A1) represented by the general formula (M1) and the general formula (M2), it is preferable that it has at least one compound represented by the general formula (M2). A compound having two or more maleimide groups represented by the general formula (M1) linked by a linking group, more preferably one or more and four linking groups represented by the general formula (M2) or less. 2 to 5 maleimide compounds represented by the general formula (M1) above.
作為本實施形態之較佳的第1馬來醯亞胺化合物(A1),較佳為具有1個以上4個以下之馬來醯亞胺基之化合物,較佳為具有2個以上3個以下之馬來醯亞胺基之化合物,特佳為雙馬來醯亞胺化合物。藉由將雙馬來醯亞胺化合物摻合至硬化性組成物,以耐熱性之觀點來看較佳。As a preferred first maleimide compound (A1) in this embodiment, a compound having 1 to 4 maleimide groups is preferred, and a compound having 2 to 3 maleimide groups is preferred. The maleimide-based compound is particularly preferably a bismaleimide compound. It is preferable from the viewpoint of heat resistance by blending the bismaleimide compound into the curable composition.
作為本實施形態之第1馬來醯亞胺化合物(A1)之具體例,例如,特佳為選自由以下式(A1-1)及式(A1-2)所示之化合物組成之群組中之1種或2種以上之化合物。在重視低介電損耗因數及吸水性之觀點的情況下,第1馬來醯亞胺化合物(A1)更佳為式(A1-2)所示之化合物。 (上述通式(A-1)中,R A1及R A2各自獨立,表示碳原子數1~10的烷基或烷氧基,L 3表示碳原子數1~10的伸烷基,n A1及n A2各自獨立,表示1以上4以下之整數。) (式(A1-2)中,R a各自獨立,表示碳原子數1~10的烷基、烷基氧基或是烷硫基、碳原子數6~10的芳基、芳氧基或是芳硫基、碳原子數3~10的環烷基、鹵素原子、硝基、羥基或巰基,p A1及p A2表示0~4之整數值。p A1及p A2為2~4的情況下,R a在同一環內可相同亦可相異。R b各自獨立,表示碳原子數1~10的烷基、烷基氧基或是烷硫基、碳原子數6~10的芳基、芳氧基或是芳硫基、碳原子數3~10的環烷基、鹵素原子、羥基或巰基,q A1及q A2各自獨立,表示0~3之整數值。q A1及q A2為2~3的情況下,R b在同一環內可相同亦可相異。n A1為平均重複單元數,其表示0.95~10.0之數值。) 另外,前述q A1及q A2以及前述p A1及p A2為0的情況下,R a及R b各自指氫原子。 As a specific example of the first maleimide compound (A1) in this embodiment, for example, it is particularly preferably selected from the group consisting of compounds represented by the following formula (A1-1) and formula (A1-2) 1 or 2 or more compounds. From the viewpoint of low dielectric dissipation factor and water absorption, the first maleimide compound (A1) is more preferably a compound represented by formula (A1-2). (In the above general formula (A-1), R A1 and R A2 each independently represent an alkyl group or alkoxy group having 1 to 10 carbon atoms, L 3 represents an alkylene group having 1 to 10 carbon atoms, and n A1 and n A2 are each independent and represent an integer from 1 to 4.) (In the formula (A1-2), R a each independently represents an alkyl group, an alkyloxy group or an alkylthio group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, an aryloxy group or an alkylthio group. An arylthio group, a cycloalkyl group having 3 to 10 carbon atoms, a halogen atom, a nitro group, a hydroxyl group or a mercapto group, p A1 and p A2 represent an integer value of 0 to 4. When p A1 and p A2 are 2 to 4 , R a may be the same or different in the same ring. R b each independently represents an alkyl group with 1 to 10 carbon atoms, an alkyloxy group or an alkylthio group, an aryl group with 6 to 10 carbon atoms, The aryloxy group may be an arylthio group, a cycloalkyl group with 3 to 10 carbon atoms, a halogen atom, a hydroxyl group or a mercapto group. q A1 and q A2 are each independently an integer value of 0 to 3. q A1 and q A2 are 2 In the case of ~3, R b may be the same or different in the same ring. n A1 is the average number of repeating units, which represents a value from 0.95 to 10.0.) In addition, the above-mentioned q A1 and q A2 and the above-mentioned p A1 and p When A2 is 0, R a and R b each refer to a hydrogen atom.
本實施形態中,作為上述式(A1-1)所示之化合物,可使用或者合成市售之化合物。例如,作為市售之化合物可列舉大和化成工業股份有限公司製之BMI系列,例如,較佳為4,4’-二苯基甲烷雙馬來醯亞胺、苯基甲烷馬來醯亞胺、m-伸苯基雙馬來醯亞胺、雙酚 A 二苯基醚雙馬來醯亞胺、3,3’-二甲基-5,5’-二乙基-4,4’-二苯基甲烷雙馬來醯亞胺、4-甲基-1,3-伸苯基雙馬來醯亞胺或1,6’-雙馬來醯亞胺-(2,2,4-三甲基)己烷等。In this embodiment, as the compound represented by the above formula (A1-1), a commercially available compound can be used or synthesized. For example, commercially available compounds include the BMI series manufactured by Yamato Chemical Industry Co., Ltd., and preferred examples include 4,4'-diphenylmethane bismaleimide, phenylmethanemaleimide, m-phenylene bismaleimide, bisphenol A, diphenyl ether bismaleimide, 3,3'-dimethyl-5,5'-diethyl-4,4'-di Phenylmethane bismaleimide, 4-methyl-1,3-phenylbismaleimide or 1,6'-bismaleimide-(2,2,4-trimethyl base) hexane, etc.
由於第1馬來醯亞胺化合物(A1)具有茚烷骨架,藉此在結構中極性官能基的比例變少,故使用上述通式(A1-2)所示之馬來醯亞胺化合物所製造之硬化物因介電特性優異,而較佳。又,使用以往的馬來醯亞胺樹脂而成的硬化物有脆化傾向,有耐脆性差之虞,但由於上述通式(A1-2)所示之馬來醯亞胺化合物具有茚烷骨架,故作為含有上述通式(A1-2)與具有經鍵結2個以上之直鏈或分支狀的伸烷基之單環式或稠合多環式芳香族基及馬來醯亞胺基之第2馬來醯亞胺化合物(A2)的硬化性組成物全體,在硬化時之可撓性、及柔軟性方面優異,亦可預期耐脆性之改善,故較佳。Since the first maleimide compound (A1) has an indene skeleton and thereby has a smaller proportion of polar functional groups in the structure, the maleimide compound represented by the general formula (A1-2) is used. The hardened material produced is preferred because of its excellent dielectric properties. In addition, hardened materials using conventional maleimine resins tend to be brittle and may have poor brittleness resistance. However, since the maleimine compound represented by the general formula (A1-2) has an indane skeleton, so as a monocyclic or condensed polycyclic aromatic group containing the above general formula (A1-2) and two or more bonded linear or branched alkylene groups and maleimide The entire curable composition based on the second maleimide compound (A2) is preferable because it is excellent in flexibility and softness during curing and can also be expected to improve brittleness resistance.
又,上述通式(A1-2)之R a較佳為碳原子數1~4的烷基、碳原子數3~6的環烷基、碳原子數6~10的芳基之任一者,藉由其為前述碳原子數1~4的烷基等,而馬來醯亞胺基附近的平面性降低,結晶性降低,藉此在溶劑溶解性提升的同時,不會損及馬來醯亞胺基之反應性,而成為可得到硬化物之較佳態樣。 上述通式(A1-2)中之p A1及p A2各自獨立,較佳為2~3,更佳為2。前述p A1及p A2各自獨立為2的情況下,立體障礙影響小,芳香環上的電子密度提升,在馬來醯亞胺的製造(合成)中成為較佳的態樣。 Moreover, R a in the general formula (A1-2) is preferably any one of an alkyl group having 1 to 4 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, or an aryl group having 6 to 10 carbon atoms. , because it is the aforementioned alkyl group with 1 to 4 carbon atoms, etc., the planarity near the maleimide group is reduced and the crystallinity is reduced, thereby improving the solvent solubility without damaging the maleimide group. The reactivity of the acyl imine group makes it a better way to obtain hardened materials. p A1 and p A2 in the above general formula (A1-2) are each independent, preferably 2 to 3, more preferably 2. When p A1 and p A2 are each independently 2, the influence of steric hindrance is small and the electron density on the aromatic ring is increased, which is a preferable aspect in the production (synthesis) of maleimide.
上述通式(A1-2)中之q A1及q A2為0,且R b為氫原子者較佳,又,q A1及q A2各自獨立為1~3,且R b為選自由碳原子數1~4的烷基、碳原子數3~6的環烷基、及碳原子數6~10的芳基組成之群組中之至少1種者較佳,特別是藉由前述q A1及q A2為0,且R b為氫原子者,馬來醯亞胺中之茚烷骨架形成時,立體障礙變少,對馬來醯亞胺之製造(合成)變得有利,而成為較佳的態樣。 In the above general formula (A1-2), q A1 and q A2 are preferably 0, and R b is a hydrogen atom. Furthermore, q A1 and q A2 are each independently 1 to 3, and R b is selected from a carbon atom. At least one of the group consisting of an alkyl group with 1 to 4 carbon atoms, a cycloalkyl group with 3 to 6 carbon atoms, and an aryl group with 6 to 10 carbon atoms is preferred, especially by the aforementioned q A1 and q When A2 is 0 and R b is a hydrogen atom, when the indane skeleton in the maleimine is formed, the steric hindrance will be reduced, which will be advantageous for the production (synthesis) of the maleimine, making it preferable. Attitude.
從低介電常數及低介電損耗因數優異的觀點來看,上述通式(A1-2)所示之第1馬來醯亞胺化合物(A1),由凝膠滲透層析術(GPC)測量所算出的分子量分布(重量平均分子量(Mw)/數量平均分子量(Mn))較佳為1.0~4.0之範圍,更佳為1.1~3.8,進一步較佳為1.2~3.6,特佳為1.3~3.4。 上述凝膠滲透層析術(GPC)測量方法係採用後述的實施例之欄位中所記載之方法。 From the viewpoint of being excellent in low dielectric constant and low dielectric dissipation factor, the first maleimide compound (A1) represented by the above general formula (A1-2) was analyzed by gel permeation chromatography (GPC). The molecular weight distribution (weight average molecular weight (Mw)/number average molecular weight (Mn)) calculated by measurement is preferably in the range of 1.0 to 4.0, more preferably 1.1 to 3.8, further preferably 1.2 to 3.6, and particularly preferably 1.3 to 1.3. 3.4. The above gel permeation chromatography (GPC) measurement method adopts the method described in the column of Examples described later.
本實施形態之硬化性組成物中,相對於硬化性組成物總量100質量%,第1馬來醯亞胺化合物(A1)之含量較佳為5質量%以上95質量%以下,最佳為30質量%以上70質量%以下。第1馬來醯亞胺化合物(A1)之含量若在30質量%以上70質量%以下之範圍,以低介電損耗因數觀點來看較佳。In the curable composition of this embodiment, the content of the first maleimide compound (A1) is preferably 5 mass % or more and 95 mass % or less, based on 100 mass % of the total amount of the curable composition. 30 mass% or more and 70 mass% or less. From the viewpoint of low dielectric loss factor, it is preferable that the content of the first maleimide compound (A1) is in the range of 30 mass % or more and 70 mass % or less.
(第2馬來醯亞胺化合物(A2)) 關於本實施形態之第2馬來醯亞胺化合物(A2)係一種化合物,其具有與第1馬來醯亞胺化合物(A1)中所含之結構單元相異之結構單元,且具有經鍵結2個以上之直鏈或分支狀的伸烷基之單環式或稠合多環式芳香族基及馬來醯亞胺基。 前述所謂的經鍵結2個以上之直鏈或分支狀的伸烷基之單環式或稠合多環式芳香族基,係指直鏈或支鏈之碳原子數1~12的伸烷基存在2個以上,且經將2個以上之前述伸烷基之一邊的鍵結鍵鍵結至單環式或稠合多環式芳香族環之二價以上之基。因此,經鍵結於單環式或稠合多環式芳香族環之直鏈或支鏈的伸烷基之數,係與含有前述芳香族環之伸烷基的價數一致。作為本實施形態中的經鍵結2個以上之直鏈或分支狀的伸烷基之單環式或稠合多環式芳香族基,較佳為2價~4價之基,更佳為2價~3價之基。 (Second maleimide compound (A2)) The second maleimine compound (A2) of this embodiment is a compound that has a structural unit different from the structural unit contained in the first maleimine compound (A1) and has a bonded A monocyclic or fused polycyclic aromatic group with two or more linear or branched alkylene groups and a maleimide group. The so-called monocyclic or fused polycyclic aromatic group bonded with two or more straight-chain or branched alkylene groups refers to straight-chain or branched alkylene groups with 1 to 12 carbon atoms. There are two or more groups present, and two or more of the above-mentioned alkylene groups on one side are bonded to a bivalent or higher group of a monocyclic or condensed polycyclic aromatic ring. Therefore, the number of linear or branched alkylene groups bonded to a monocyclic or condensed polycyclic aromatic ring is consistent with the valence of the alkylene groups containing the aforementioned aromatic ring. In this embodiment, the monocyclic or fused polycyclic aromatic group to which two or more linear or branched alkylene groups are bonded is preferably a divalent to tetravalent group, more preferably 2- to 3-price basis.
又,在本實施形態之第2馬來醯亞胺化合物(A2)之分子內,作為與第1馬來醯亞胺化合物(A1)中所含之結構單元相異之結構單元,較佳為經鍵結2個以上之直鏈或分支狀的伸烷基之單環式或稠合多環式芳香族基。藉此,可展現(A2)之低介電特性與(A1)之高玻璃轉移溫度兩者之性能,並可顯示相較於單獨使用時更低介電特性及更高玻璃轉移溫度。 作為本實施形態中的經鍵結2個以上之直鏈或分支狀的伸烷基之單環式或稠合多環式芳香族基,較佳為以下之通式(I)所示之基。 (上述通式(I)中,Ar 1表示(2+h)價之芳香族基,L 1、L 2及L 3各自獨立,表示碳原子數1~12的伸烷基,h表示0以上2以下之整數,*表示與其它原子之鍵結。) 另外,上述通式(I)中,h為0的情況下,通式(I)所示之基為2價,h為2的情況下,通式(I)所示之基為4價。 前述馬來醯亞胺基較佳為以下之通式(II)所示之基。 (上述通式(II)中,Ar 2表示芳香族基,虛線表示不存在、或者單鍵,*表示與其它原子之鍵結。) 另外,通式(II)中,虛線表示不存在、或者單鍵。前述虛線為不存在的情況下,上述通式(II)之馬來醯亞胺基可變成一價。另一方面,前述虛線為單鍵的情況下,上述通式(II)之馬來醯亞胺基可變成二價。 本實施形態之合適的第2馬來醯亞胺化合物(A2)係具有以下之通式(1)所示的結構單元之化合物、或者將具有1個以上3個以下的烷基的芳香族胺化合物(a)(以下,亦稱為芳香族胺化合物(a))、具有2個乙烯基的芳香族二乙烯基化合物(b1)(以下,亦稱為芳香族二乙烯基化合物(b1))、及馬來酸酐作為反應原料(1)之化合物。 (上述通式(1)中,R 1各自獨立,表示烷基, R 2各自獨立,表示碳原子數1~10的烷基、烷氧基或是烷硫基;碳原子數6~10的芳基、芳氧基或是芳硫基;碳原子數3~10的環烷基;鹵素原子;羥基;或巰基; R 3、R 4、R 5及R 6各自獨立,表示氫原子或甲基,且R 3及R 4之一者為氫原子,另一者為甲基,R 5及R 6之一者為氫原子,另一者為甲基; X 1表示以下之通式(x)所示的取代基; (通式(x)中,R 7及R 8各自獨立,表示氫原子或甲基,且R 7及R 8之一者為氫原子,另一者為甲基,R 9各自獨立,表示碳原子數1~10的烷基、烷氧基或是烷硫基;碳原子數6~10的芳基、芳氧基或是芳硫基;碳原子數3~10的環烷基;鹵素原子;羥基;或巰基;t表示0~4之整數。) r為每1個鍵結有X 1的苯環的X 1之取代數的平均值,表示0~4之數,p表示1~3之整數,q表示0~4之整數,k表示1~100之整數。) 藉此,在硬化時,可更高度地兼具低吸濕性及低介電損耗因數性。 Furthermore, in the molecule of the second maleimine compound (A2) of this embodiment, as a structural unit different from the structural unit contained in the first maleimine compound (A1), it is preferable that A monocyclic or fused polycyclic aromatic group bonded with two or more linear or branched alkylene groups. Thereby, the performance of both the low dielectric properties of (A2) and the high glass transition temperature of (A1) can be demonstrated, and lower dielectric properties and higher glass transition temperature can be displayed compared to when used alone. In the present embodiment, the monocyclic or condensed polycyclic aromatic group to which two or more linear or branched alkylene groups are bonded is preferably a group represented by the following general formula (I) . (In the above general formula (I), Ar 1 represents an aromatic group with a valence of (2+h), L 1 , L 2 and L 3 each independently represent an alkylene group having 1 to 12 carbon atoms, and h represents 0 or more and 2 or less. is an integer, * represents a bond with other atoms.) In addition, in the above general formula (I), when h is 0, the group represented by the general formula (I) is divalent, and when h is 2, The base represented by general formula (I) is tetravalent. The maleimide group is preferably a group represented by the following general formula (II). (In the above general formula (II), Ar 2 represents an aromatic group, the dotted line represents absence or a single bond, and * represents a bond with other atoms.) In addition, in the general formula (II), the dotted line represents absence or a single bond. single key. When the aforementioned dotted line does not exist, the maleimide group of the general formula (II) may become monovalent. On the other hand, when the dotted line is a single bond, the maleimide group of the general formula (II) may become divalent. The second maleimine compound (A2) suitable for this embodiment is a compound having a structural unit represented by the following general formula (1), or an aromatic amine having one or more and three or less alkyl groups. Compound (a) (hereinafter, also referred to as aromatic amine compound (a)), aromatic divinyl compound (b1) having two vinyl groups (hereinafter, also referred to as aromatic divinyl compound (b1)) , and maleic anhydride as the compound of reaction raw material (1). (In the above general formula (1), R 1 each independently represents an alkyl group, R 2 each independently represents an alkyl group, an alkoxy group or an alkylthio group having 1 to 10 carbon atoms; Aryl group, aryloxy group or arylthio group; cycloalkyl group with 3 to 10 carbon atoms; halogen atom; hydroxyl group; or mercapto group; R 3 , R 4 , R 5 and R 6 are each independent, representing a hydrogen atom or methyl group group, and one of R 3 and R 4 is a hydrogen atom, the other is a methyl group, one of R 5 and R 6 is a hydrogen atom, the other is a methyl group; X 1 represents the following general formula (x ) the substituent shown; (In the general formula (x), R 7 and R 8 each independently represent a hydrogen atom or a methyl group, and one of R 7 and R 8 is a hydrogen atom, the other is a methyl group, and R 9 each independently represents a carbon Alkyl, alkoxy or alkylthio group with 1 to 10 atoms; aryl, aryloxy or arylthio group with 6 to 10 carbon atoms; cycloalkyl group with 3 to 10 carbon atoms; halogen atom ; Hydroxyl ; or mercapto; t represents an integer from 0 to 4.) r is the average number of substitutions of is an integer, q represents an integer from 0 to 4, and k represents an integer from 1 to 100. ) This allows for a higher degree of both low moisture absorption and low dielectric loss factor when hardened.
<第2馬來醯亞胺化合物(A2)的較佳形態> 本實施形態之第2馬來醯亞胺化合物(A2)較佳為具有上述通式(1)所示的結構單元。 又,上述通式(1)中,p為2以上之整數的情況下,複數存在的R 1可彼此相同或相異。q為2以上之整數的情況下,複數存在的R 2可彼此相同或相異。t為2以上之整數的情況下,複數存在的R 9可彼此相同或相異。 <Preferred form of the second maleimide compound (A2)> The second maleimide compound (A2) of the present embodiment preferably has a structural unit represented by the above general formula (1). Moreover, in the above general formula (1), when p is an integer of 2 or more, the plural R 1 's may be the same or different from each other. When q is an integer of 2 or more, plural R 2 may be the same or different from each other. When t is an integer of 2 or more, plural R 9 's may be the same or different from each other.
上述通式(1)中,R 1各自獨立,較佳表示碳原子數1~10的烷基,更佳表示碳原子數1~6的烷基。又,p為2以上之整數的情況下,複數存在的R 1可彼此相同或相異。作為通式(1)中的較佳R 1為甲基、乙基或正丙基。另外,通式(1)中之R 1所鍵結的苯環可為芳香族胺化合物(a)的苯環。 上述通式(1)中,p較佳表示1或2。另外,較佳為在通式(1)中之R 1所鍵結的苯環之2位、3位、4位、5位或6位之至少1個上鍵結有R 1。 In the above general formula (1), R 1 is each independent, and preferably represents an alkyl group having 1 to 10 carbon atoms, and more preferably represents an alkyl group having 1 to 6 carbon atoms. In addition, when p is an integer of 2 or more, plural R 1 's may be the same or different from each other. Preferred R 1 in general formula (1) is methyl, ethyl or n-propyl. In addition, the benzene ring to which R 1 in the general formula (1) is bonded may be the benzene ring of the aromatic amine compound (a). In the above general formula (1), p preferably represents 1 or 2. In addition, it is preferable that R 1 is bonded to at least one of the 2-position, 3-position, 4-position, 5-position or 6-position of the benzene ring to which R 1 is bonded in the general formula (1).
上述通式(1)中,R 2各自獨立,較佳表示碳原子數1~10的烷基、碳原子數1~10的烷氧基;碳原子數6~10的芳基;碳原子數3~10的環烷基;鹵素原子;或羥基,更佳表示碳原子數1~10的烷基,進一步較佳表示碳原子數1~6的烷基。又,q為2以上之整數的情況下,複數存在的R 2可彼此相同或相異。作為通式(1)中的較佳R 2為甲基、乙基或正丙基。另外,通式(1)中之R 2所鍵結的苯環可為芳香族二乙烯基化合物(b1)的苯環。又,上述通式(1)中,q較佳表示0、1或2。 In the above general formula (1), R 2 is each independent, and preferably represents an alkyl group with 1 to 10 carbon atoms, an alkoxy group with 1 to 10 carbon atoms; an aryl group with 6 to 10 carbon atoms; A cycloalkyl group having 3 to 10 carbon atoms; a halogen atom; or a hydroxyl group, more preferably an alkyl group having 1 to 10 carbon atoms, and still more preferably an alkyl group having 1 to 6 carbon atoms. In addition, when q is an integer of 2 or more, plural R 2 may be the same or different from each other. Preferred R 2 in general formula (1) is methyl, ethyl or n-propyl. In addition, the benzene ring to which R 2 in the general formula (1) is bonded may be the benzene ring of the aromatic divinyl compound (b1). In addition, in the above general formula (1), q preferably represents 0, 1 or 2.
上述通式(1)中,R 3及R 4之一者為氫原子,另一者為甲基,R 5及R 6之一者為氫原子,另一者為甲基。藉此,可將第2馬來醯亞胺化合物(A2)本身所具有的不飽和鍵之反應性維持在高水準。於上述通式(1)中的R 3、R 4、R 5及R 6中,若烷基之佔有比例變多,則因其立體障礙而被認為有第2馬來醯亞胺化合物(A2)本身所具有的不飽和鍵之反應性可能降低之傾向。因此,若R 3、R 4、R 5及R 6皆為烷基,則第2馬來醯亞胺化合物(A2)本身所具有的不飽和鍵之反應性降低,無法高效率地形成硬化物。 In the above general formula (1), one of R 3 and R 4 is a hydrogen atom and the other is a methyl group, and one of R 5 and R 6 is a hydrogen atom and the other is a methyl group. Thereby, the reactivity of the unsaturated bond contained in the second maleimide compound (A2) itself can be maintained at a high level. Among R 3 , R 4 , R 5 and R 6 in the above general formula (1), if the proportion of the alkyl group increases, it is considered that the second maleimide compound (A2 ) itself has a tendency to reduce the reactivity of unsaturated bonds. Therefore, if R 3 , R 4 , R 5 and R 6 are all alkyl groups, the reactivity of the unsaturated bond of the second maleimine compound (A2) itself is reduced, and the hardened product cannot be formed efficiently. .
上述通式(1)中,較佳的是X 1係以上述通式(x)表示,且於該通式(x)中,R 7表示氫原子,R 8表示甲基。又,上述通式(x)中,R 9各自獨立,較佳表示碳原子數1~10的烷基、碳原子數1~10的烷氧基;碳原子數6~10的芳基;碳原子數3~10的環烷基;鹵素原子;或羥基;更佳表示碳原子數1~10的烷基或碳原子數6~10的芳基;進一步較佳表示碳原子數1~6的烷基或碳原子數6~10的芳基。又,上述通式(x)中,t較佳表示0~4之整數,更佳表示0~3之整數。另外,t為2以上之整數的情況下,複數存在的R 9可彼此相同或相異。 In the above-mentioned general formula (1), it is preferable that X 1 is represented by the above-mentioned general formula (x), and in the general formula (x), R 7 represents a hydrogen atom, and R 8 represents a methyl group. Moreover, in the above general formula (x), R 9 each independently represents preferably an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms; an aryl group having 6 to 10 carbon atoms; carbon A cycloalkyl group with 3 to 10 atoms; a halogen atom; or a hydroxyl group; more preferably, it represents an alkyl group with 1 to 10 carbon atoms or an aryl group with 6 to 10 carbon atoms; further preferably, it represents an alkyl group with 1 to 6 carbon atoms. Alkyl group or aryl group with 6 to 10 carbon atoms. Moreover, in the general formula (x), t preferably represents an integer of 0 to 4, and more preferably represents an integer of 0 to 3. In addition, when t is an integer of 2 or more, plural R 9 's may be the same or different from each other.
上述通式(1)中,r意指每1個鍵結有X 1的苯環的X 1之取代數的平均值,較佳為0~4之範圍,進一步較佳為0~3之範圍。 上述通式(1)中,k表示重複單元數,較佳為1~100之整數,更佳為1~90之整數,進一步較佳為1~80之整數。 In the above general formula (1), r means the average number of substitutions of . In the above general formula (1), k represents the number of repeating units, and is preferably an integer from 1 to 100, more preferably an integer from 1 to 90, and further preferably an integer from 1 to 80.
本實施形態之較佳的第2馬來醯亞胺化合物(A2)較佳為聚馬來醯亞胺化合物。又,該第2馬來醯亞胺化合物(A2)中之馬來醯亞胺基,較佳為每一個分子平均為2個以上20個以下,更佳為2個以上15個以下,進一步較佳為2個以上10個以下。以硬化性及耐熱性觀點來看,較佳為藉由:將第1馬來醯亞胺化合物(A1)設為雙馬來醯亞胺化合物、且將第2馬來醯亞胺化合物(A2)設為每一個分子具有平均為2個以上10個以下之馬來醯亞胺基之聚馬來醯亞胺化合物之組合。The preferred second maleimide compound (A2) in this embodiment is preferably a polymaleimide compound. Furthermore, the number of maleimide groups in the second maleimide compound (A2) is preferably 2 to 20 and less per molecule, more preferably 2 to 15 and less, and still more preferably 2 to 20 per molecule. The best number is more than 2 and less than 10. From the viewpoint of curability and heat resistance, it is preferable to use a bismaleimine compound as the first maleimide compound (A1) and a bismaleimine compound as the second maleimide compound (A2). ) is a combination of polymaleimide compounds having an average of 2 to 10 maleimide groups per molecule.
本實施形態之硬化性組成物中,相對於硬化性組成物總量100質量%,第2馬來醯亞胺化合物(A2)之含量較佳為5質量%以上95質量%以下,最佳為20質量%以上80質量%以下。第2馬來醯亞胺化合物(A2)之含量若在20質量%以上80質量%以下之範圍,以硬化性、低介電損耗因數觀點來看較佳。In the curable composition of this embodiment, the content of the second maleimine compound (A2) is preferably 5 mass % or more and 95 mass % or less, based on 100 mass % of the total amount of the curable composition. 20 mass% or more and 80 mass% or less. If the content of the second maleimide compound (A2) is in the range of 20 mass % or more and 80 mass % or less, it is preferable from the viewpoint of hardenability and low dielectric loss factor.
<第2馬來醯亞胺化合物(A2)的其他較佳形態> 作為本實施形態之第2馬來醯亞胺化合物(A2)的其他較佳形態,可為將具有1個以上3個以下的烷基的芳香族胺化合物(a)、具有2個乙烯基的芳香族二乙烯基化合物(b1)、及馬來酸酐作為反應原料(1)之化合物。此時,本實施形態中,亦可於前述反應原料(1)中進一步含有具有1個乙烯基的芳香族單乙烯基化合物(b2)(以下,亦稱為芳香族單乙烯基化合物(b2))。又,本實施形態之第2馬來醯亞胺化合物(A2)較佳為將中間體胺化合物(c)、與馬來酸酐作為反應原料(3)之第2馬來醯亞胺化合物(A2),其中該中間體胺化合物(c)係具有1個以上3個以下的烷基的芳香族胺化合物(a)彼此透過具有2個乙烯基的芳香族二乙烯基化合物(b1)交聯而成。再者,前述中間體胺化合物(c)較佳係以具有1個以上3個以下的烷基的芳香族胺化合物(a)、具有2個乙烯基的芳香族二乙烯基化合物(b1)、與視需要添加的具有1個乙烯基的芳香族單乙烯基化合物(b2)作為反應原料(2)之化合物。 換言之,本實施形態中的中間體胺化合物(c)較佳為將芳香族胺化合物(a)之結構單元與具有2個乙烯基的芳香族二乙烯基化合物(b1)之結構單元藉由化學鍵連接,且視需要地具有芳香族單乙烯基化合物(b2)之結構單元化學鍵結於前述芳香族胺基化合物(a)之結構單元中的前述芳香環上之結構,該芳香族胺化合物(a)具有鍵結有胺基(亦包含胺基的氫原子進一步被碳原子數1~6的烷基所取代的取代胺基)的芳香環、及於前述芳香環上具有1個以上3個以下的烷基。而且,本實施形態中的第2馬來醯亞胺化合物(A2)具有在前述中間體胺化合物(c)的芳香環所鍵結的胺基(包含-NH 2及取代胺基)被取代成N-取代馬來醯亞胺環之結構。 因此,本實施形態中的「第2馬來醯亞胺化合物(A2)」與該「第2馬來醯亞胺化合物(A2)」的前驅物之「中間體胺化合物(c)」係在鍵結於芳香環的胺基(包含-NH 2及取代胺基)被取代成N-取代馬來醯亞胺環這一點上不同的聚合物化合物。 另外,上述所謂的芳香族胺化合物(a)的結構單元係指從芳香族胺化合物(a)的芳香環中去掉2個氫原子後的基。例如,芳香族胺化合物(a)以後述之通式(a)所示的情況下,將從通式(a)的苯環中去掉2個氫原子後的基稱為芳香族胺化合物(a)的結構單元。又,上述所謂的芳香族二乙烯基化合物(b1)的結構單元係指芳香族二乙烯基化合物(b1)的2個乙烯基之不飽和鍵裂開後的基。 本實施形態中,由於將具有特定芳香環結構之芳香族胺化合物(a)作為反應原料,而變得容易控制與後述的芳香族二乙烯基化合物(b1)之反應部位,故變得容易獲得均一化學結構或鏈長的第2馬來醯亞胺化合物(A2),其結果,可提供硬化時顯示低吸濕性及低介電損耗因數性之第2馬來醯亞胺化合物(A2)。 <Other preferred embodiments of the second maleimide compound (A2)> As another preferred embodiment of the second maleimide compound (A2) of the present embodiment, there may be one or more and three or more A compound containing an alkyl aromatic amine compound (a), an aromatic divinyl compound (b1) having two vinyl groups, and maleic anhydride as the reaction raw material (1). In this case, in this embodiment, the reaction raw material (1) may further contain an aromatic monovinyl compound (b2) having one vinyl group (hereinafter also referred to as the aromatic monovinyl compound (b2)). ). Moreover, the second maleimine compound (A2) of this embodiment is preferably a second maleimine compound (A2) using the intermediate amine compound (c) and maleic anhydride as the reaction raw materials (3). ), wherein the intermediate amine compound (c) is an aromatic amine compound (a) having one or more and three or less alkyl groups, which are cross-linked through an aromatic divinyl compound (b1) having two vinyl groups. become. Furthermore, the aforementioned intermediate amine compound (c) is preferably an aromatic amine compound (a) having 1 to 3 alkyl groups, an aromatic divinyl compound (b1) having 2 vinyl groups, A compound with an aromatic monovinyl compound (b2) having one vinyl group added as the reaction raw material (2) if necessary. In other words, the intermediate amine compound (c) in this embodiment is preferably a structural unit of the aromatic amine compound (a) and the structural unit of the aromatic divinyl compound (b1) having two vinyl groups through a chemical bond. connected, and optionally having a structure in which the structural unit of the aromatic monovinyl compound (b2) is chemically bonded to the aforementioned aromatic ring in the structural unit of the aforementioned aromatic amine compound (a), and the aromatic amine compound (a) ) has an aromatic ring to which an amine group (including a substituted amine group in which the hydrogen atom of the amine group is further substituted by an alkyl group having 1 to 6 carbon atoms) is bonded, and the aromatic ring has 1 to 3 of alkyl. Furthermore, the second maleimine compound (A2) in this embodiment has an amine group (including -NH 2 and a substituted amine group) bonded to the aromatic ring of the intermediate amine compound (c) substituted with The structure of N-substituted maleimine ring. Therefore, the "second maleimine compound (A2)" in this embodiment and the "intermediate amine compound (c)" which is the precursor of the "second maleimine compound (A2)" are Polymer compounds differ in that the amine group (including -NH 2 and substituted amine groups) bonded to the aromatic ring is substituted with an N-substituted maleimine ring. In addition, the above-mentioned structural unit of the aromatic amine compound (a) refers to a group obtained by removing two hydrogen atoms from the aromatic ring of the aromatic amine compound (a). For example, when the aromatic amine compound (a) is represented by the general formula (a) described below, the group obtained by removing two hydrogen atoms from the benzene ring of the general formula (a) is called the aromatic amine compound (a). ) structural unit. In addition, the above-mentioned structural unit of the aromatic divinyl compound (b1) refers to a group obtained by cleaving the unsaturated bond between two vinyl groups of the aromatic divinyl compound (b1). In this embodiment, since the aromatic amine compound (a) having a specific aromatic ring structure is used as a reaction raw material, it becomes easy to control the reaction site with the aromatic divinyl compound (b1) described later, so it becomes easy to obtain. The second maleimide compound (A2) having a uniform chemical structure or chain length can provide a second maleimide compound (A2) that exhibits low hygroscopicity and low dielectric loss factor when hardened. .
以下,針對於第2馬來醯亞胺化合物(A2)的反應原料(1)之構成成分的具有1個以上3個以下的烷基的芳香族胺化合物(a)、具有2個乙烯基的芳香族二乙烯基化合物(b1)、可為任意成分之具有1個乙烯基的芳香族單乙烯基化合物(b2)及馬來酸酐,進行說明後,針對第2馬來醯亞胺化合物(A2)之其它較佳形態及第2馬來醯亞胺化合物(A2)之製造方法進行說明。Hereinafter, the aromatic amine compound (a) having 1 to 3 alkyl groups, which is a component of the reaction raw material (1) of the second maleimine compound (A2), and the aromatic amine compound (a) having 2 vinyl groups After describing the aromatic divinyl compound (b1), the aromatic monovinyl compound (b2) having one vinyl group and maleic anhydride which may be any component, the second maleimide compound (A2 ) and a method for producing the second maleimide compound (A2) will be described.
<<芳香族胺化合物(a)>> 本實施形態中的芳香族胺化合物(a)具有鍵結有胺基(-NH 2或取代胺基)的芳香環,且於前述芳香環上鍵結有1個以上3個以下的烷基。因此,芳香族胺化合物(a)可為胺系化合物。又,形成芳香族胺化合物(a)之中心結構的芳香環較佳為單環式,包含芳香族烴環及芳香族雜環。作為芳香族烴環,較佳為苯環。作為芳香族雜環,可列舉例如:哌喃環或吡啶環等之雜六員環。又,本實施形態中的芳香族胺化合物(a)具有不含取代胺基之鍵結有-NH 2的芳香環,且於前述芳香環上鍵結有1個以上3個以下的烷基者為更佳。 <<Aromatic amine compound (a)>> The aromatic amine compound (a) in this embodiment has an aromatic ring to which an amine group (-NH 2 or a substituted amino group) is bonded, and is bonded to the aromatic ring. There are more than 1 and less than 3 alkyl groups. Therefore, the aromatic amine compound (a) may be an amine-based compound. Furthermore, the aromatic ring forming the central structure of the aromatic amine compound (a) is preferably a monocyclic ring and includes an aromatic hydrocarbon ring and an aromatic heterocyclic ring. As the aromatic hydrocarbon ring, a benzene ring is preferred. Examples of the aromatic heterocyclic ring include heterocyclic six-membered rings such as a piran ring and a pyridine ring. Furthermore, the aromatic amine compound (a) in this embodiment has an aromatic ring to which -NH 2 is bonded without a substituted amine group, and one to three alkyl groups are bonded to the aromatic ring. For the better.
於本實施形態的芳香族胺化合物(a)中,作為取代該芳香族胺化合物(a)的芳香環之1個以上3個以下之氫原子之烷基,可列舉碳原子數1~10的烷基,較佳為碳原子數1~6的烷基,更佳為碳原子數1~3的烷基。前述烷基可為直鏈型、分支型或環狀型之任一者。可列舉例如:甲基、乙基、丙基、異丙基、丁基、異丁基、二級丁基、三級丁基等。前述烷基的分子量愈小,本發明所達成的效果(低尺寸變化率)愈更顯著。又,前述烷基的分子量愈高,本發明所達成的效果(低吸水)愈是更為顯著。In the aromatic amine compound (a) of this embodiment, examples of the alkyl group substituting one to three hydrogen atoms in the aromatic ring of the aromatic amine compound (a) include an alkyl group having 1 to 10 carbon atoms. The alkyl group is preferably an alkyl group having 1 to 6 carbon atoms, more preferably an alkyl group having 1 to 3 carbon atoms. The alkyl group may be any one of linear type, branched type, or cyclic type. Examples include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, secondary butyl, tertiary butyl, and the like. The smaller the molecular weight of the alkyl group, the more significant the effect (low dimensional change rate) achieved by the present invention is. In addition, the higher the molecular weight of the alkyl group, the more significant the effect (low water absorption) achieved by the present invention is.
在芳香族胺化合物(a)中的具有胺基(包含-NH 2及取代胺基)的芳香環所鍵結的烷基之數的上限,從前述芳香環具有胺基(包含-NH 2及取代胺基),且2根的鍵結鍵用於聚合的觀點來看,只要是從無取代狀態的前述芳香環中的能取代的環構成原子之數目扣除3後之數即可。例如,前述芳香環為苯環的情況下,前述烷基之數為3以下。 又,藉由將在芳香族胺化合物(a)的芳香環上所取代的烷基之數設為2以上,而容易控制與後述的芳香族二乙烯基化合物(b1)之反應部位,因此容易得到均勻的化學結構或鏈長之第2馬來醯亞胺化合物(A2)。其結果,於第2馬來醯亞胺化合物(A2)之硬化物中,容易發揮低吸濕性及優異的高頻電特性。 The upper limit of the number of alkyl groups bonded to the aromatic ring having an amine group (including -NH 2 and a substituted amine group) in the aromatic amine compound (a) is determined by (substituted amino group), and from the viewpoint that two bonds are used for polymerization, the number may be the number minus 3 from the number of substitutable ring constituent atoms in the unsubstituted aromatic ring. For example, when the aromatic ring is a benzene ring, the number of alkyl groups is 3 or less. Furthermore, by setting the number of alkyl groups substituted on the aromatic ring of the aromatic amine compound (a) to 2 or more, it is easy to control the reaction site with the aromatic divinyl compound (b1) described below, so it is easy to The second maleimide compound (A2) with a uniform chemical structure or chain length is obtained. As a result, the cured material of the second maleimide compound (A2) can easily exhibit low hygroscopicity and excellent high-frequency electrical characteristics.
以本實施形態中的芳香族胺化合物(a)的芳香環為苯環之情況作為一例,針對芳香族胺化合物(a)的較佳形態進行說明。 本實施形態中,於構成芳香族胺化合物(a)的苯環中之碳原子之中,具有最大HOMO的電子密度(休克爾係數,Hückel coefficient)之碳原子較佳為1個以上無取代(或被取代成氫原子)。 藉此,變得容易控制由後述的芳香族二乙烯基化合物(b1)所形成之類陽離子試劑(cationoid reagent)所致的ArS E反應及分子設計。若更詳細地說明,於構成芳香族胺化合物(a)的苯環中之碳原子之中,若具有最大HOMO的電子密度(休克爾係數)之碳原子為無取代,則對於該具有最大HOMO的電子密度之碳原子而言,為類陽離子試劑的芳香族二乙烯基化合物(b1)之碳陽離子容易反應。因此,藉由控制在苯環之碳原子所鍵結的烷基之數及位置等,可調整與芳香族二乙烯基化合物(b1)的鍵結部位或鍵結數等。因此,推測所得之第2馬來醯亞胺化合物(A2)的化學結構或分子鏈長變得容易設計。 例如,芳香族胺化合物(a)擁有具有1個苯環與1個胺基的苯胺骨架的情況下,該苯胺核的2位、4位及6位中的至少1個碳原子較佳為被取代成氫原子。藉此,對於苯胺核的電子密度高的鄰位及對位的2位、4位及6位中的至少1個碳原子而言,由後述的芳香族二乙烯基化合物(b1)所形成的類陽離子試劑變容易攻擊。特別是若使用具有在特定位置取代有烷基的苯胺核之芳香族胺化合物(a),則可大致地控制與芳香族二乙烯基化合物(b1)的鍵結部位,因此變得容易得到均勻的化學結構或鏈長之第2馬來醯亞胺化合物(A2)。例如,若使用2,6-二烷基胺作為芳香族胺化合物(a),則認為可大量得到在4位與芳香族二乙烯基化合物(b1)鍵結的第2馬來醯亞胺化合物(A2)。 Preferable embodiments of the aromatic amine compound (a) will be described below, taking the case where the aromatic ring of the aromatic amine compound (a) in this embodiment is a benzene ring as an example. In this embodiment, among the carbon atoms in the benzene ring constituting the aromatic amine compound (a), the carbon atom having the largest HOMO electron density (Hückel coefficient) is preferably one or more unsubstituted ( or replaced by hydrogen atoms). This makes it easy to control the ArSE reaction and molecular design caused by a cationoid reagent such as the aromatic divinyl compound (b1) described below. To explain in more detail, among the carbon atoms in the benzene ring constituting the aromatic amine compound (a), if the carbon atom having the electron density (Huckel coefficient) of the maximum HOMO is unsubstituted, then for the carbon atom having the maximum HOMO In terms of the electron density of the carbon atom, the carbocation of the aromatic divinyl compound (b1), which is a cation-like reagent, reacts easily. Therefore, by controlling the number and position of the alkyl groups bonded to the carbon atom of the benzene ring, the bonding site or the number of bonds to the aromatic divinyl compound (b1) can be adjusted. Therefore, it is estimated that the chemical structure or molecular chain length of the obtained second maleimide compound (A2) becomes easy to design. For example, when the aromatic amine compound (a) has an aniline skeleton having one benzene ring and one amino group, at least one of the carbon atoms at the 2-position, 4-position and 6-position of the aniline nucleus is preferably replaced by hydrogen atoms. Thereby, for at least one carbon atom in the 2-position, 4-position, and 6-position of the ortho- and para-positions of the aniline nucleus, which has a high electron density, it is formed from the aromatic divinyl compound (b1) described below. Cationoid reagents become more susceptible to attack. In particular, if an aromatic amine compound (a) having an aniline core substituted with an alkyl group at a specific position is used, the bonding site with the aromatic divinyl compound (b1) can be roughly controlled, making it easier to obtain uniform The chemical structure or chain length of the second maleimide compound (A2). For example, if 2,6-dialkylamine is used as the aromatic amine compound (a), it is considered that a large amount of the second maleimine compound bonded to the aromatic divinyl compound (b1) at the 4-position can be obtained (A2).
作為本實施形態的芳香族胺化合物(a)之具體例,可使用例如:二甲基苯胺(2,3-二甲苯胺、2,4-二甲苯胺、2,6-二甲苯胺、3,4-二甲苯胺或3,5-二甲苯胺)、二乙基苯胺(2,3-二乙基苯胺、2,4-二乙基苯胺、2,6-二乙基苯胺、3,4-二乙基苯胺或是3,5-二乙基苯胺)、二異丙基苯胺(2,3-二異丙基苯胺、2,4-二異丙基苯胺、2,6-二異丙基苯胺、3,4-二異丙基苯胺或是3,5-二異丙基苯胺)、乙基甲基苯胺(例如,2,3位、2,4位、2,6位、3,4位或是3,5位之任一者為甲基,另一者為乙基之乙基甲基苯胺)、環丁基苯胺、環戊基苯胺、環己基苯胺、o,m或是p-甲苯胺、o,m或是p-乙基苯胺、o,m或是p-異丙基苯胺、o,m或是p-丙基苯胺、o,m或是p-丁基苯胺、甲基異丙基苯胺(例如,2,3位、2,4位、2,6位、3,4位或是3,5位之任一者為甲基,另一者為異丙基之甲基異丙基苯胺)、或者乙基丁基苯胺(例如,2,3位、2,4位、2,6位、3,4位或是3,5位之任一者為乙基,另一者為丁基之乙基丁基苯胺)等。又,前述丁基包含正丁基、三級丁基及二級丁基。另外,本實施形態中的芳香族胺化合物(a)可單獨使用,或者也可組合2種以上使用。As specific examples of the aromatic amine compound (a) in this embodiment, dimethylaniline (2,3-dimethylaniline, 2,4-dimethylaniline, 2,6-dimethylaniline, 3 ,4-dimethylaniline or 3,5-dimethylaniline), diethylaniline (2,3-diethylaniline, 2,4-diethylaniline, 2,6-diethylaniline, 3, 4-diethylaniline or 3,5-diethylaniline), diisopropylaniline (2,3-diisopropylaniline, 2,4-diisopropylaniline, 2,6-diisopropylaniline propylaniline, 3,4-diisopropylaniline or 3,5-diisopropylaniline), ethylmethylaniline (for example, 2,3-position, 2,4-position, 2,6-position, 3 , either 4-position or 3-5 position is methyl and the other is ethyl (ethylmethylaniline), cyclobutylaniline, cyclopentylaniline, cyclohexylaniline, o,m or p-toluidine, o,m or p-ethylaniline, o,m or p-isopropylaniline, o,m or p-propylaniline, o,m or p-butylaniline, Methylisopropylaniline (for example, one of the 2,3-position, 2,4-position, 2,6-position, 3,4-position or 3,5-position is methyl and the other is isopropyl) Methylisopropylaniline), or ethylbutylaniline (for example, any one of the 2,3-position, 2,4-position, 2,6-position, 3,4-position or 3,5-position is ethyl, The other is butyl ethyl butyl aniline) and so on. In addition, the aforementioned butyl group includes n-butyl, tertiary butyl and secondary butyl. In addition, the aromatic amine compound (a) in this embodiment can be used individually or in combination of 2 or more types.
例如,如N-苯基馬來醯亞胺,在無取代的苯環上直接鍵結馬來醯亞胺基之化學結構的情況下,苯環與馬來醯亞胺的5員環係在同一平面上排列的狀態而安定,因此變得容易堆積(stacking),會展現高的結晶性。因此,成為溶劑溶解性差的原因。相對於此,於本揭示之情況下,例如:如2,6-二甲基苯胺般,在具有烷基(例如,甲基)作為對苯環的取代基的情況下,由於甲基的立體障礙而苯環與馬來醯亞胺的5員環採取相錯構形(staggered conformation),變得不易堆積,因此結晶性降低,溶劑溶解性提升,而成為較佳的態樣。惟,若立體障礙過大,則亦恐有阻礙馬來醯亞胺之合成時的反應性之情況,因此較佳為例如使用具有碳原子數1~6的烷基之芳香族胺化合物(a)。For example, if N-phenylmaleimine has a chemical structure in which a maleimide group is directly bonded to an unsubstituted benzene ring, the benzene ring and the 5-membered ring of maleimine are in They are stable in a state of being arranged on the same plane, so they become easy to stack and exhibit high crystallinity. Therefore, it causes poor solvent solubility. On the other hand, in the case of the present disclosure, when, for example, 2,6-dimethylaniline has an alkyl group (for example, methyl) as a substituent of a phenyl ring, due to the stereoscopic structure of the methyl group The benzene ring and the 5-membered ring of maleimide adopt a staggered conformation, which makes it difficult to stack. Therefore, the crystallinity is reduced and the solvent solubility is improved, making it a better form. However, if the steric hindrance is too large, the reactivity during the synthesis of maleimide may be inhibited. Therefore, it is preferable to use an aromatic amine compound (a) having an alkyl group having 1 to 6 carbon atoms. .
本實施形態中的反應原料(1)必要的芳香族胺化合物(a)例如可以下述通式(a)表示。 (上述通式(a)中,R 1a表示烷基,p a表示1~3之整數。複數存在的R 1a可相同或者相異。) The aromatic amine compound (a) necessary for the reaction raw material (1) in this embodiment can be represented by the following general formula (a), for example. (In the above general formula (a), R 1a represents an alkyl group, and pa represents an integer of 1 to 3. R 1a existing in plural numbers may be the same or different.)
上述通式(a)中,烷基較佳為碳原子數1~6的烷基,更佳為碳原子數1~3的烷基。該碳原子數1~6的烷基及碳原子數1~3的烷基之例示係與上述同樣。 上述通式(a)中,p a較佳為1或2。另外,R 1a複數存在的情況下,可為彼此相同的烷基、或者相異的烷基。 另外,本實施形態中,上述通式(a)所示的芳香族胺化合物(a)可單獨使用,或者也可組合2種以上使用。 In the general formula (a), the alkyl group is preferably an alkyl group having 1 to 6 carbon atoms, more preferably an alkyl group having 1 to 3 carbon atoms. Examples of the alkyl group having 1 to 6 carbon atoms and the alkyl group having 1 to 3 carbon atoms are the same as above. In the above general formula (a), p a is preferably 1 or 2. In addition, when R 1a exists in plural, they may be the same alkyl group or different alkyl groups. Moreover, in this embodiment, the aromatic amine compound (a) represented by the said general formula (a) may be used individually, or may be used in combination of 2 or more types.
<<芳香族二乙烯基化合物(b1)>> 本實施形態中的芳香族二乙烯基化合物(b1),只要具有2個乙烯基(CH 2=CH-)(亦稱為乙烯基)作為芳香環上的取代基而可與前述芳香族胺化合物(a)反應,則可無特別限制地使用。 又,本實施形態中,較佳為在反應原料(1)中包含芳香族二乙烯基化合物(b1)與芳香族單乙烯基化合物(b2)之混合物。 作為芳香族二乙烯基化合物(b1),可列舉例如:二乙烯基苯、二乙烯基聯苯、二乙烯基萘、及於此等的芳香環上經1個以上的碳原子數1~10的烷基、烷氧基或是烷硫基;碳原子數6~10的芳基、芳氧基或是芳硫基;碳原子數3~10的環烷基;鹵素原子;羥基;或巰基等之取代基取代的各種化合物等。作為該取代基的較佳形態,與上述通式(1)中之R 2同樣。又,前述烷基可為直鏈型及分支型之任一者。其中,從顯示高耐熱性的效果的觀點來看,前述烷基或烷氧基之碳原子數較佳為1~4。作為前述烷基,具體而言,可列舉甲基、乙基、丙基、異丙基、丁基、三級丁基、異丁基等。前述烷氧基可列舉例如:甲氧基、乙氧基、丙氧基、丁氧基等。前述鹵素原子可列舉氟原子、氯原子、溴原子等。 <<Aromatic divinyl compound (b1)>> The aromatic divinyl compound (b1) in this embodiment has two vinyl groups (CH 2 =CH-) (also called vinyl groups) as aromatic compounds. The substituent on the ring can be used without particular limitation if it can react with the aromatic amine compound (a). Moreover, in this embodiment, it is preferable that the reaction raw material (1) contains a mixture of the aromatic divinyl compound (b1) and the aromatic monovinyl compound (b2). Examples of the aromatic divinyl compound (b1) include divinylbenzene, divinylbiphenyl, divinylnaphthalene, and aromatic rings thereof containing 1 to 10 carbon atoms with one or more carbon atoms. Alkyl, alkoxy or alkylthio group; aryl, aryloxy or arylthio group with 6 to 10 carbon atoms; cycloalkyl group with 3 to 10 carbon atoms; halogen atom; hydroxyl; or mercapto group Various compounds substituted by substituents, etc. A preferred form of this substituent is the same as R 2 in the above general formula (1). In addition, the aforementioned alkyl group may be either a linear type or a branched type. Among them, from the viewpoint of exhibiting the effect of high heat resistance, the number of carbon atoms in the alkyl group or alkoxy group is preferably 1 to 4. Specific examples of the alkyl group include methyl, ethyl, propyl, isopropyl, butyl, tertiary butyl, isobutyl, and the like. Examples of the alkoxy group include methoxy group, ethoxy group, propoxy group, butoxy group, and the like. Examples of the halogen atom include fluorine atom, chlorine atom, bromine atom, etc.
本揭示之第2馬來醯亞胺化合物(A2)的反應原料(1)之芳香族二乙烯基化合物(b1)較佳係以下述式(b1)表示。 (上述通式(b1)中,R 2b各自獨立,表示碳原子數1~10的烷基、烷氧基或是烷硫基;碳原子數6~10的芳基、芳氧基或是芳硫基;碳原子數3~10的環烷基;鹵素原子;羥基;或巰基,q 1b表示0~4之整數。另外,q 1b為2以上之整數的情況下,複數存在的R 2b可彼此相同或者相異。) The aromatic divinyl compound (b1) of the reaction raw material (1) of the second maleimide compound (A2) of the present disclosure is preferably represented by the following formula (b1). (In the above general formula (b1), R 2b each independently represents an alkyl group, alkoxy group or alkylthio group having 1 to 10 carbon atoms; an aryl group, aryloxy group or aryl group having 6 to 10 carbon atoms. A thio group; a cycloalkyl group having 3 to 10 carbon atoms; a halogen atom; a hydroxyl group; or a mercapto group, q 1b represents an integer from 0 to 4. In addition, when q 1b is an integer of 2 or more, the plural R 2b may Same or different from each other.)
上述式(b1)中之R 2b可對應於通式(1)中之R 2。因此,上述通式(b1)中之R 2b係與通式(1)同樣,各自獨立,較佳表示碳原子數1~10的烷基、碳原子數1~10的烷氧基;碳原子數6~10的芳基;碳原子數3~10的環烷基;鹵素原子;或羥基,更佳表示碳原子數1~10的烷基,進一步較佳表示碳原子數1~6的烷基。 上述通式(b1)中,q 1b較佳為0~2。另外,q 1b為2以上的情況下,複數存在的R b1可為彼此相同的基、或者相異的基。 R 2b in the above formula (b1) may correspond to R 2 in the general formula (1). Therefore, R 2b in the above-mentioned general formula (b1) is the same as the general formula (1), each is independent, and preferably represents an alkyl group with 1 to 10 carbon atoms or an alkoxy group with 1 to 10 carbon atoms; a carbon atom An aryl group with 6 to 10 carbon atoms; a cycloalkyl group with 3 to 10 carbon atoms; a halogen atom; or a hydroxyl group, more preferably an alkyl group with 1 to 10 carbon atoms, further preferably an alkyl group with 1 to 6 carbon atoms base. In the above general formula (b1), q 1b is preferably 0 to 2. In addition, when q 1b is 2 or more, plural R b1 may be the same group or different groups.
作為本實施形態的芳香族二乙烯基化合物(b1)之具體例,可列舉例如:包含1,2-二乙烯基苯、1,3-二乙烯基苯、1,4-二乙烯基苯、2,5-二甲基-1,4-二乙烯基苯、2,5-二乙基-1,4-二乙烯基苯、cis,cis,β,β’-二乙氧基-m-m-二乙烯基苯、1,4-二乙烯基-2,5-二丁基苯、1,4-二乙烯基-2,5-二己基苯、1,4-二乙烯基-2,5-二甲氧基苯及此等之衍生物的化合物等之二乙烯基苯類,以及包含1,3-二乙烯基萘、1,4-二乙烯基萘、1,5-二乙烯基萘、1,6-二乙烯基萘、1,7-二乙烯基萘、2,3-二乙烯基萘、2,6-二乙烯基萘、2,7-二乙烯基萘、3,4-二乙烯基萘、1,8-二乙烯基萘、1,5-二甲氧基-4,8-二乙烯基萘及此等之衍生物的化合物等之二乙烯基萘類,但不受限於此等。 另外,本實施形態中的芳香族二乙烯基化合物(b1)可單獨使用,或者也可組合2種以上使用。 特別是從流動性的觀點來看,作為芳香族二乙烯基化合物(b1),較佳為二乙烯基苯及在其芳香環上具有取代基的化合物,更佳為二乙烯基苯。又,於本實施形態中,二乙烯基苯的乙烯基之取代位置沒有特別的限定,但較佳係以間位體作為主成分。相對於二乙烯基苯之總量,二乙烯基苯中的間位體之含量較佳為40質量%以上,更佳為50質量%以上。 本實施形態中,相對於第2馬來醯亞胺化合物(A2)之總量(100質量%),芳香族二乙烯基化合物(b1)之結構單元較佳為含有10~90質量%,更佳為含有20~90質量%。上述所謂的芳香族二乙烯基化合物(b1)之結構單元係指從芳香族二乙烯基化合物(b1)的2個乙烯基中分別去掉2個氫原子(合計4個氫原子)後的基。 Specific examples of the aromatic divinyl compound (b1) in this embodiment include: 1,2-divinylbenzene, 1,3-divinylbenzene, 1,4-divinylbenzene, 2,5-dimethyl-1,4-divinylbenzene, 2,5-diethyl-1,4-divinylbenzene, cis,cis,β,β'-diethoxy-m-m- Divinylbenzene, 1,4-divinyl-2,5-dibutylbenzene, 1,4-divinyl-2,5-dihexylbenzene, 1,4-divinyl-2,5- Dimethoxybenzene and its derivatives, compounds such as divinylbenzenes, and compounds including 1,3-divinylnaphthalene, 1,4-divinylnaphthalene, 1,5-divinylnaphthalene, 1,6-divinylnaphthalene, 1,7-divinylnaphthalene, 2,3-divinylnaphthalene, 2,6-divinylnaphthalene, 2,7-divinylnaphthalene, 3,4-divinylnaphthalene Vinylnaphthalene, 1,8-divinylnaphthalene, 1,5-dimethoxy-4,8-divinylnaphthalene and compounds of these derivatives, but not limited to divinylnaphthalenes This and so on. In addition, the aromatic divinyl compound (b1) in this embodiment can be used individually or in combination of 2 or more types. In particular, from the viewpoint of fluidity, the aromatic divinyl compound (b1) is preferably divinylbenzene and a compound having a substituent on its aromatic ring, and more preferably divinylbenzene. In addition, in this embodiment, the substitution position of the vinyl group of divinylbenzene is not particularly limited, but it is preferable that the main component is the meta-form. The meta-body content in divinylbenzene is preferably 40 mass% or more, more preferably 50 mass% or more, relative to the total amount of divinylbenzene. In this embodiment, the structural unit of the aromatic divinyl compound (b1) preferably contains 10 to 90 mass % relative to the total amount (100 mass %) of the second maleimide compound (A2), and more preferably Preferably, the content is 20 to 90% by mass. The above-mentioned structural unit of the aromatic divinyl compound (b1) refers to a group obtained by removing two hydrogen atoms (a total of four hydrogen atoms) from the two vinyl groups of the aromatic divinyl compound (b1).
<<芳香族單乙烯基化合物(b2)>> 本實施形態中的第2馬來醯亞胺化合物(A2)係除了芳香族胺化合物(a)、芳香族二乙烯基化合物(b1)及馬來酸酐之外,亦可進一步使用其它化合物作為反應原料。作為該其它化合物,可列舉例如:具有一個乙烯基的芳香族單乙烯基化合物(b2)等。亦即,於實施形態中,較佳的是將芳香族胺化合物(a)、芳香族二乙烯基化合物(b1)、芳香族單乙烯基化合物(b2)與馬來酸酐作為反應原料(1)。本實施形態之第2馬來醯亞胺化合物(A2)係在除了將芳香族胺化合物(a)、芳香族二乙烯基化合物(b1)及馬來酸酐作為其反應原料之外,由於還使用芳香族單乙烯基化合物(b2),藉此最終所得之第2馬來醯亞胺化合物(A2)的硬化物為低介電損耗因數方面上優異,故而較佳。 又,由於芳香族單乙烯基化合物(b2)亦與芳香族二乙烯基化合物(b1)同樣地生成碳陽離子,因此對於構成芳香族胺化合物(a)的芳香族烴環中之碳原子之中具有最大HOMO的電子密度(休克爾係數)之碳原子容易反應。 <<Aromatic monovinyl compound (b2)>> In addition to the aromatic amine compound (a), the aromatic divinyl compound (b1), and maleic anhydride, the second maleimide compound (A2) in this embodiment can be further used as a reaction compound. raw material. Examples of the other compound include an aromatic monovinyl compound (b2) having one vinyl group. That is, in the embodiment, it is preferable to use the aromatic amine compound (a), the aromatic divinyl compound (b1), the aromatic monovinyl compound (b2) and maleic anhydride as the reaction raw materials (1) . The second maleimine compound (A2) of this embodiment uses in addition to the aromatic amine compound (a), the aromatic divinyl compound (b1) and maleic anhydride as its reaction raw materials, it also uses The aromatic monovinyl compound (b2) is preferred because the cured product of the second maleimide compound (A2) finally obtained is excellent in low dielectric loss factor. In addition, since the aromatic monovinyl compound (b2) also generates a carbocation similarly to the aromatic divinyl compound (b1), among the carbon atoms in the aromatic hydrocarbon ring constituting the aromatic amine compound (a) Carbon atoms with the largest HOMO electron density (Huckel coefficient) react easily.
本實施形態中的芳香族單乙烯基化合物(b2),可列舉例如:乙烯基苯(苯乙烯)、乙烯基聯苯、乙烯基萘、及於此等的芳香環上經1個以上的碳原子數1~10的烷基、烷氧基或是烷硫基;碳原子數6~10的芳基、芳氧基或是芳硫基;碳原子數3~10的環烷基;鹵素原子;羥基;或巰基等之取代基取代的各種化合物等。前述烷基可為直鏈型及分支型之任一者,也可在結構中具有不飽和鍵。其中,重視低吸濕性的情況下,前述烷基或前述烷氧基較佳為碳原子數1~4。作為前述烷基,具體而言,可列舉甲基、乙基、丙基、異丙基、丁基、三級丁基、異丁基等。前述烷氧基可列舉例如:甲氧基、乙氧基、丙氧基、丁氧基等。前述鹵素原子可列舉氟原子、氯原子、溴原子等。Examples of the aromatic monovinyl compound (b2) in the present embodiment include vinylbenzene (styrene), vinyl biphenyl, vinyl naphthalene, and the like through one or more carbon atoms in the aromatic ring. Alkyl, alkoxy or alkylthio group with 1 to 10 atoms; aryl, aryloxy or arylthio group with 6 to 10 carbon atoms; cycloalkyl group with 3 to 10 carbon atoms; halogen atom ; Hydroxyl; or various compounds substituted by substituents such as mercapto groups, etc. The alkyl group may be either linear or branched, and may have an unsaturated bond in the structure. Especially, when low hygroscopicity is important, it is preferable that the said alkyl group or the said alkoxy group has 1-4 carbon atoms. Specific examples of the alkyl group include methyl, ethyl, propyl, isopropyl, butyl, tertiary butyl, isobutyl, and the like. Examples of the alkoxy group include methoxy group, ethoxy group, propoxy group, butoxy group, and the like. Examples of the halogen atom include fluorine atom, chlorine atom, bromine atom, etc.
可成為本揭示之第2馬來醯亞胺化合物(A2)的反應原料(1)之芳香族單乙烯基化合物(b2)係可以下述通式(b2)表示。 (上述通式(b2)中,R 9b各自獨立,表示碳原子數1~10的烷基、烷氧基或是烷硫基;碳原子數6~10的芳基、芳氧基或是芳硫基;碳原子數3~10的環烷基;鹵素原子;羥基;或巰基,t 1b表示0~5之整數。另外,t 1b為2以上之整數的情況下,複數存在的R 9b可彼此相同或者相異。) The aromatic monovinyl compound (b2) that can be used as the reaction raw material (1) of the second maleimine compound (A2) of the present disclosure can be represented by the following general formula (b2). (In the above general formula (b2), R 9b each independently represents an alkyl group, alkoxy group or alkylthio group having 1 to 10 carbon atoms; an aryl group, aryloxy group or aryl group having 6 to 10 carbon atoms. A sulfide group; a cycloalkyl group having 3 to 10 carbon atoms; a halogen atom; a hydroxyl group; or a mercapto group, and t 1b represents an integer of 0 to 5. In addition, when t 1b is an integer of 2 or more, the plural R 9b may Same or different from each other.)
上述式(b2)中之R 9b可對應於通式(x)中之R 9。因此,上述通式(b1)中之R 9b係與通式(x)同樣,各自獨立,較佳表示碳原子數1~10的烷基、碳原子數1~10的烷氧基;碳原子數6~10的芳基;碳原子數3~10的環烷基;鹵素原子;或羥基,更佳表示碳原子數1~10的烷基,進一步較佳表示碳原子數1~6的烷基。 上述通式(b1)中,t 1b較佳為1~4。另外,t 1b為2以上的情況下,複數存在的R 9b可為彼此相同的基、或者相異的基。 R 9b in the above formula (b2) may correspond to R 9 in the general formula (x). Therefore, R 9b in the above-mentioned general formula (b1) is the same as the general formula (x), each is independent, and preferably represents an alkyl group with 1 to 10 carbon atoms or an alkoxy group with 1 to 10 carbon atoms; carbon atom An aryl group with 6 to 10 carbon atoms; a cycloalkyl group with 3 to 10 carbon atoms; a halogen atom; or a hydroxyl group, more preferably an alkyl group with 1 to 10 carbon atoms, further preferably an alkyl group with 1 to 6 carbon atoms base. In the above general formula (b1), t 1b is preferably 1 to 4. In addition, when t 1b is 2 or more, plural R 9b may be the same group or different groups.
作為本實施形態的芳香族單乙烯基化合物(b2)之具體例,可列舉例如:包含苯乙烯、氟苯乙烯、乙烯基氯甲苯、烷基乙烯基苯(o-,m-,p-甲基苯乙烯、o-,m-,p-乙基乙烯基苯)、o-,m-,p-(氯甲基)苯乙烯及此等之衍生物的化合物等之乙烯基苯類;包含4-乙烯基聯苯、4-乙烯基-p-聯三苯及此等之衍生物的化合物等之聯苯化合物;以及包含1-乙烯基萘、2-乙烯基萘及此等之衍生物的化合物等之乙烯基萘類,但不受此等限定。 特別是從原料取得的觀點來看,較佳為烷基乙烯基苯及在其芳香環上具有取代基的化合物,更佳為乙基乙烯基苯。 又,乙基乙烯基苯的乙烯基及乙基的取代位置係沒有特別的限定,但較佳係以間位體作為主成分,相對於乙基乙烯基苯之總量,乙基乙烯基苯中的間位體之含量更佳為40質量%以上,進一步較佳為50質量%以上。 Specific examples of the aromatic monovinyl compound (b2) in this embodiment include styrene, fluorostyrene, vinyl chlorotoluene, alkylvinylbenzene (o-, m-, p-methyl Vinylbenzenes such as compounds such as styrene, o-,m-,p-ethylvinylbenzene), o-,m-,p-(chloromethyl)styrene and their derivatives; including Biphenyl compounds including 4-vinylbiphenyl, 4-vinyl-p-terphenyl and derivatives thereof; and compounds containing 1-vinylnaphthalene, 2-vinylnaphthalene and derivatives thereof compounds such as vinyl naphthalenes, but are not limited to these. In particular, from the viewpoint of raw material acquisition, alkylvinylbenzene and a compound having a substituent on its aromatic ring are preferred, and ethylvinylbenzene is more preferred. In addition, the substitution positions of the vinyl group and the ethyl group of ethylvinylbenzene are not particularly limited, but it is preferable that the meta form is used as the main component, and relative to the total amount of ethylvinylbenzene, ethylvinylbenzene The content of the metabody in is more preferably 40% by mass or more, further preferably 50% by mass or more.
使用芳香族單乙烯基化合物(b2)作為本實施形態中的第2馬來醯亞胺化合物(A2)之反應原料(1)的情況下,前述反應原料(1)中之芳香族二乙烯基化合物(b1)相對於芳香族單乙烯基化合物(b2)之莫耳比((b1)/(b2))較佳為99/1~50/50,更佳為98/2~70/30。 本實施形態中,相對於第2馬來醯亞胺化合物(A2)之總量(100質量%),芳香族單乙烯基化合物(b2)之結構單元較佳為含有0~40質量%,更佳為含有0~30質量%。上述所謂的芳香族單乙烯基化合物(b2)之結構單元係指從芳香族單乙烯基化合物(b2)的1個乙烯基中去掉2個氫原子後的基。 When the aromatic monovinyl compound (b2) is used as the reaction raw material (1) of the second maleimine compound (A2) in this embodiment, the aromatic divinyl compound in the reaction raw material (1) The molar ratio ((b1)/(b2)) of the compound (b1) to the aromatic monovinyl compound (b2) is preferably 99/1 to 50/50, more preferably 98/2 to 70/30. In this embodiment, the structural unit of the aromatic monovinyl compound (b2) preferably contains 0 to 40 mass% relative to the total amount (100 mass%) of the second maleimide compound (A2), and more preferably Preferably, the content is 0 to 30% by mass. The above-mentioned structural unit of the aromatic monovinyl compound (b2) refers to a group obtained by removing two hydrogen atoms from one vinyl group of the aromatic monovinyl compound (b2).
<<馬來酸酐>> 本實施形態中,馬來酸酐為第2馬來醯亞胺化合物(A2)之反應原料(1)的必要成分,如後述的第2馬來醯亞胺化合物(A2)之製造方法之欄中說明,使用於將源自芳香族胺化合物(a)的胺基(包含-NH 2及取代胺基)進行馬來醯亞胺化之反應。 <<Maleic anhydride>> In this embodiment, maleic anhydride is an essential component of the reaction raw material (1) of the second maleimine compound (A2), such as the second maleimine compound (A2) described below. ) is described in the column of the production method, and is used for the reaction of maleyl imidization of the amine group (including -NH 2 and substituted amine group) derived from the aromatic amine compound (a).
<第2馬來醯亞胺化合物(A2)的較佳形態> 以下,針對於本揭示之合適的第2馬來醯亞胺化合物(A2)之態樣,以各芳香環為苯環之情況作為例子進行說明。以下的化學結構式係用以例示性地說明本揭示者,本揭示之範圍不受以下的化學結構式所限定。 <Preferred form of the second maleimide compound (A2)> Hereinafter, the aspect of the second maleimide compound (A2) suitable for the present disclosure will be described, taking the case where each aromatic ring is a benzene ring as an example. The following chemical structural formulas are used to illustrate the present disclosure, and the scope of the present disclosure is not limited by the following chemical structural formulas.
本實施形態中,第2馬來醯亞胺化合物(A2)較佳係以下之通式(2)所示者。 (上述通式(2)中,R 1各自獨立,表示烷基,R 2各自獨立,表示碳原子數1~10的烷基、碳原子數1~10的烷氧基;碳原子數6~10的芳基;碳原子數3~10的環烷基;鹵素原子;或羥基,R 3、R 4、R 5及R 6各自獨立,表示氫原子或甲基,且R 3及R 4之一者為氫原子,另一者為甲基,R 5及R 6之一者為氫原子,另一者為甲基; X 1表示以下之通式(x)所示的取代基; (通式(x)中,R 7及R 8各自獨立,表示氫原子或甲基,且R 7及R 8之一者為氫原子,另一者為甲基,R 9表示碳原子數1~10的烷基、碳原子數1~10的烷氧基;碳原子數6~10的芳基;碳原子數3~10的環烷基;鹵素原子;或羥基,t表示0~4之整數); M 21表示氫原子或下述通式(i)所示的基,M 22表示氫原子、下述通式(ii)所示的基或下述通式(iii)所示的基; [上述通式(i)中,R 9表示碳原子數1~10的烷基、碳原子數1~10的烷氧基;碳原子數6~10的芳基;碳原子數3~10的環烷基;鹵素原子;或羥基,R 7及R 8各自獨立,表示氫原子或甲基,且R 7及R 8之一者為氫原子,另一者為甲基,t表示0~4之整數,*表示與其它原子之鍵結。另外,t為2以上之整數的情況下,複數存在的R 9可彼此相同或相異。] [上述通式(ii)中,R 1ii表示烷基,p ii表示0~4之整數。另外,p ii為2以上之整數的情況下,複數存在的R 1ii可彼此相同或相異。上述通式(iii)中,R 1iii表示烷基,R 9表示碳原子數1~10的烷基、碳原子數1~10的烷氧基;碳原子數6~10的芳基;碳原子數3~10的環烷基;鹵素原子;或羥基,R 7及R 8各自獨立,表示氫原子或甲基,且R 7及R 8之一者為氫原子,另一者為甲基,p iii表示0~3之整數,t表示0~4之整數,r 1iii為每1個鍵結有X 1的苯環之取代數的平均值,表示1~4之數,*表示與其它原子之鍵結。另外,p iii為2以上之整數的情況下,複數存在的R 1iii可彼此相同或相異,t為2以上之整數的情況下,複數存在的R 9可彼此相同或相異。] r為每1個鍵結有X 1的苯環的X 1之取代數的平均值,表示0~4之數,p表示1~3之整數,q表示0~4之整數,k表示1~100之整數。) 上述通式(2)中,p為2以上之整數的情況下,複數存在的R 1可彼此相同或相異,q為2以上之整數的情況下,複數存在的R 2可彼此相同或相異,t為2以上之整數的情況下,複數存在的R 9可彼此相同或相異。 另外,上述通式(2)中的R 1~R 9、X 1、p、q、r、t及k之較佳形態係與上述通式(1)同樣。再者,上述通式(i)對應於上述通式(x),上述通式(ii)中的R 1ii對應於上述通式(1)中之R 1,上述通式(iii)中之R 1iii對應於上述通式(1)中之R 1。 In this embodiment, the second maleimide compound (A2) is preferably represented by the following general formula (2). (In the above general formula (2), R 1 each independently represents an alkyl group, R 2 each independently represents an alkyl group with 1 to 10 carbon atoms or an alkoxy group with 1 to 10 carbon atoms; each of R 1 independently represents an alkyl group with 6 to 10 carbon atoms. 10 aryl group; cycloalkyl group with 3 to 10 carbon atoms; halogen atom; or hydroxyl group, R 3 , R 4 , R 5 and R 6 are each independently a hydrogen atom or a methyl group, and the one between R 3 and R 4 One is a hydrogen atom and the other is a methyl group; one of R 5 and R 6 is a hydrogen atom and the other is a methyl group; X 1 represents a substituent represented by the following general formula (x); (In the general formula (x), R 7 and R 8 each independently represent a hydrogen atom or a methyl group, and one of R 7 and R 8 is a hydrogen atom, the other is a methyl group, and R 9 represents a carbon atom of 1 ~10 alkyl group, alkoxy group with 1 to 10 carbon atoms; aryl group with 6 to 10 carbon atoms; cycloalkyl group with 3 to 10 carbon atoms; halogen atom; or hydroxyl group, t represents 0 to 4 integer); M 21 represents a hydrogen atom or a group represented by the following general formula (i), M 22 represents a hydrogen atom, a group represented by the following general formula (ii) or a group represented by the following general formula (iii) ; [In the above general formula (i), R 9 represents an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms; an aryl group having 6 to 10 carbon atoms; Cycloalkyl group; halogen atom; or hydroxyl group, R 7 and R 8 each independently represent a hydrogen atom or a methyl group, and one of R 7 and R 8 is a hydrogen atom, the other is a methyl group, t represents 0 to 4 is an integer, * represents the bond with other atoms. In addition, when t is an integer of 2 or more, plural R 9 's may be the same or different from each other. ] [In the above general formula (ii), R 1ii represents an alkyl group, and p ii represents an integer of 0 to 4. In addition, when p ii is an integer of 2 or more, plural R 1ii may be the same or different from each other. In the above general formula (iii), R 1iii represents an alkyl group, R 9 represents an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms; an aryl group having 6 to 10 carbon atoms; carbon atom A cycloalkyl group with a number of 3 to 10; a halogen atom; or a hydroxyl group, R 7 and R 8 each independently represent a hydrogen atom or a methyl group, and one of R 7 and R 8 is a hydrogen atom, and the other is a methyl group, p iii represents an integer from 0 to 3, t represents an integer from 0 to 4, r 1iii is the average number of substitutions per benzene ring bonded with The bond. In addition, when p iii is an integer of 2 or more, the plural R 1iii may be the same or different from each other. When t is an integer of 2 or more, the plural R 9 may be the same or different from each other. ] r is the average number of substitutions of X 1 per benzene ring bound to ~100 integer. ) In the above general formula (2), when p is an integer of 2 or more, the plural R 1's may be the same or different from each other. When q is an integer of 2 or more, the plural R 2 may be the same or different from each other. Different, when t is an integer of 2 or more, the plural R 9 's may be the same or different from each other. In addition, preferred aspects of R 1 to R 9 , X 1 , p, q, r, t and k in the above general formula (2) are the same as those in the above general formula (1). Furthermore, the above-mentioned general formula (i) corresponds to the above-mentioned general formula (x), R 1ii in the above-mentioned general formula (ii) corresponds to R 1 in the above-mentioned general formula (1), and R in the above-mentioned general formula (iii) 1iii corresponds to R 1 in the above general formula (1).
本揭示之第2馬來醯亞胺化合物(A2)之數量平均分子量(Mn)較佳為350~2,000之範圍,更佳為400~1,500之範圍。又,第2馬來醯亞胺化合物(A2)之重量平均分子量(Mw)較佳為400~500,000之範圍,更佳為450~400,000之範圍。 從低介電常數及低介電損耗因數優異的觀點來看,本揭示之第2馬來醯亞胺化合物(A2),由凝膠滲透層析術(GPC)測量所算出的分子量分布(重量平均分子量(Mw)/數量平均分子量(Mn))較佳為1.001~500之範圍,更佳為1.001~400。另外,在根據由GPC測量所得之GPC圖,分子量分布橫跨廣範圍,高分子量成分多的情況下,有助於可撓性的高分子量成分之比例變多,因此與使用以往的馬來醯亞胺之硬化物比較下,可得到抑制脆性,且可撓性、柔軟性優異之硬化物,成為較佳的態樣。 另外,本實施形態的第2馬來醯亞胺化合物(A2)之數量平均分子量(Mn)、重量平均分子量(Mw)及分子量分布(重量平均分子量(Mw)/數量平均分子量(Mn)),係使用凝膠滲透層析術(以下,簡稱「GPC」),以於後述實施例中記載的測量條件下測量者。 The number average molecular weight (Mn) of the second maleimide compound (A2) of the present disclosure is preferably in the range of 350 to 2,000, more preferably in the range of 400 to 1,500. Furthermore, the weight average molecular weight (Mw) of the second maleimide compound (A2) is preferably in the range of 400 to 500,000, more preferably in the range of 450 to 400,000. From the viewpoint of being excellent in low dielectric constant and low dielectric dissipation factor, the second maleimide compound (A2) of the present disclosure has a molecular weight distribution (weight) calculated by gel permeation chromatography (GPC) measurement. The average molecular weight (Mw)/number average molecular weight (Mn)) is preferably in the range of 1.001 to 500, more preferably 1.001 to 400. In addition, according to the GPC chart obtained by GPC measurement, the molecular weight distribution spans a wide range and there are many high molecular weight components. The proportion of high molecular weight components that contribute to flexibility increases. Therefore, it is different from using conventional maleic acid. Compared with the cured product of imine, a cured product with suppressed brittleness and excellent flexibility and softness can be obtained, which is a preferable aspect. In addition, the number average molecular weight (Mn), weight average molecular weight (Mw), and molecular weight distribution (weight average molecular weight (Mw)/number average molecular weight (Mn)) of the second maleimide compound (A2) of this embodiment are, It was measured using gel permeation chromatography (hereinafter referred to as "GPC") under the measurement conditions described in the examples described below.
本實施形態中的第2馬來醯亞胺化合物(A2),含有下述通式(3)所示之茚烷骨架(或具有茚烷骨架之結構單元)的情況下,相對於該第2馬來醯亞胺化合物(A2)之總量(100質量%),前述茚烷骨架的比率較佳為10質量%以下,較佳為5質量%以下,進一步較佳為3質量%以下,進一步更佳為2質量%以下,特佳為0.9質量%以下。 (上述通式(3)中,R 31、R 32及R 33各自獨立,表示氫原子或碳原子數1~3的烷基,R 34各自獨立,表示碳原子數1~10的烷基、烷氧基或是烷硫基;碳原子數6~10的芳基、芳氧基或是芳硫基;碳原子數3~10的環烷基;鹵素原子;羥基;或巰基,q 3表示0~3之整數,q 3為2以上之整數的情況下,複數存在的R 34可彼此相同或者相異。又,*表示與其它原子之鍵結。) 上述通式(3)中,R 34各自獨立,較佳表示碳原子數1~6的烷基,更佳表示碳原子數1~3的烷基。又,上述通式(3)中,R 31、R 32及R 33較佳為氫原子或甲基。 When the second maleimide compound (A2) in this embodiment contains an indene skeleton (or a structural unit having an indene skeleton) represented by the following general formula (3), relative to the second maleimide compound (A2), The total amount (100% by mass) of the maleimide compound (A2) and the ratio of the indene skeleton are preferably 10% by mass or less, more preferably 5% by mass or less, further preferably 3% by mass or less, and further More preferably, it is 2 mass % or less, and particularly preferably, it is 0.9 mass % or less. (In the above general formula (3), R 31 , R 32 and R 33 each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and R 34 each independently represents an alkyl group having 1 to 10 carbon atoms. Alkoxy group or alkylthio group; aryl group, aryloxy group or arylthio group with 6 to 10 carbon atoms; cycloalkyl group with 3 to 10 carbon atoms; halogen atom; hydroxyl group; or mercapto group, q 3 represents is an integer from 0 to 3, and when q 3 is an integer of 2 or more, the plural R 34s may be the same or different from each other. Also, * represents a bond with other atoms.) In the above general formula (3), R 34 is each independent, preferably represents an alkyl group having 1 to 6 carbon atoms, more preferably represents an alkyl group having 1 to 3 carbon atoms. Moreover, in the above general formula (3), R 31 , R 32 and R 33 are preferably a hydrogen atom or a methyl group.
<第2馬來醯亞胺化合物(A2)之製造方法> 以下,針對本揭示之第2馬來醯亞胺化合物(A2)之製造方法進行說明。 本實施形態之第2馬來醯亞胺化合物(A2),其製法沒有特別的限定,只要使用芳香族胺化合物(a)、芳香族二乙烯基化合物(b1)與馬來酸酐作為反應原料(1),或者只要具有上述通式(1)所示的結構單元,如何製造都可以。作為本揭示之第2馬來醯亞胺化合物(A2)之製造方法的一例,可列舉例如:包含以下之步驟(1)及(2)的製造方法。 步驟(1):使作為反應原料(2)之芳香族胺化合物(a)與芳香族二乙烯基化合物(b1)反應,得到本實施形態中的中間體胺化合物(c)之步驟; 步驟(2):使作為反應原料(3)之於上述步驟(1)所得之中間體胺化合物(c)與馬來酸酐反應,得到本揭示之第2馬來醯亞胺化合物(A2)之步驟。 具體而言,本實施形態之第2馬來醯亞胺化合物(A2)之製造方法較佳為具有:使芳香族胺化合物(a)與芳香族二乙烯基化合物(b1)在固體酸觸媒下反應之步驟(1)(亦稱為交聯步驟),與使經由前述步驟(1)所生成的中間體胺化合物(c)與馬來酸酐進行縮合之步驟(2)(亦稱為縮合步驟)。 以下,針對於製造本揭示之第2馬來醯亞胺化合物(A2)之方法的各步驟,依順序進行說明。 <Production method of the second maleimide compound (A2)> Hereinafter, a method for producing the second maleimide compound (A2) of the present disclosure will be described. The production method of the second maleimide compound (A2) in this embodiment is not particularly limited as long as the aromatic amine compound (a), the aromatic divinyl compound (b1) and maleic anhydride are used as reaction raw materials ( 1), or it can be produced in any way as long as it has the structural unit represented by the above general formula (1). As an example of the manufacturing method of the 2nd maleimide compound (A2) of this disclosure, a manufacturing method including the following steps (1) and (2) is mentioned, for example. Step (1): reacting the aromatic amine compound (a) as the reaction raw material (2) with the aromatic divinyl compound (b1) to obtain the intermediate amine compound (c) in this embodiment; Step (2): react the intermediate amine compound (c) obtained in the above step (1) as the reaction raw material (3) with maleic anhydride to obtain the second maleimine compound (A2) of the present disclosure. steps. Specifically, the method for producing the second maleimide compound (A2) of this embodiment preferably includes: making the aromatic amine compound (a) and the aromatic divinyl compound (b1) in a solid acid catalyst The step (1) of the next reaction (also called the cross-linking step), and the step (2) of condensing the intermediate amine compound (c) generated by the aforementioned step (1) with maleic anhydride (also called the condensation step) steps). Hereinafter, each step of the method for producing the second maleimide compound (A2) of the present disclosure will be described in order.
<<步驟(1):中間體胺化合物(c)之製造步驟>> 以下,針對本實施形態中的中間體胺化合物(c)之製造步驟進行說明。 本實施形態中的步驟(1)係沒有特別的限制,但例如為使上述芳香族胺化合物(a)、上述芳香族二乙烯基化合物(b1)(例如,二乙烯基苯)、與進而因應需求的芳香族單乙烯基化合物(b2)(例如,乙基乙烯基苯)等之其它化合物,在酸觸媒之存在下反應之步驟。藉此,可生成中間體胺化合物(c)。 <<Step (1): Production step of intermediate amine compound (c)>> Hereinafter, the steps for producing the intermediate amine compound (c) in this embodiment will be described. Step (1) in this embodiment is not particularly limited, but for example, the above aromatic amine compound (a), the above aromatic divinyl compound (b1) (for example, divinylbenzene), and further A step in which other compounds such as the desired aromatic monovinyl compound (b2) (for example, ethylvinylbenzene) are reacted in the presence of an acid catalyst. Thereby, the intermediate amine compound (c) can be produced.
作為前述芳香族胺化合物(a)與前述芳香族二乙烯基化合物(b1)之摻合比例,若考慮所得之硬化物的製造時之成形性、硬化性之物性平衡,相對於前述芳香族胺化合物(a)1莫耳而言,作為前述芳香族二乙烯基化合物(b1)之莫耳比例,較佳為0.1~10莫耳,更佳為0.2~3莫耳。又,併用前述芳香族單乙烯基化合物(b2)的情況下,相對於前述芳香族胺化合物(a)1莫耳而言,作為前述芳香族二乙烯基化合物(b1)與前述芳香族單乙烯基化合物(b2)之合計的莫耳比例,較佳為0.1~10莫耳,更佳為0.2~3莫耳。 又,作為實施上述反應之具體方法,一般為將全部原料一次裝入,直接在指定的溫度下使其反應,或裝入芳香族胺化合物(a)與酸觸媒,一邊保持指定的溫度,一邊滴下芳香族二乙烯基化合物(b1)、其它化合物(例如,芳香族單乙烯基化合物(b2))等,同時使其反應之方法。此時,滴下時間通常為0.1~12小時,較佳為6小時以下。反應後,使用溶媒的情況下,視需要餾去溶媒與未反應物,可得到前述中間體胺化合物(c),不使用溶媒的情況下,藉由餾去未反應物,可得到標的物之前述中間體胺化合物(c)。 As a blending ratio of the aromatic amine compound (a) and the aromatic divinyl compound (b1), considering the physical property balance of formability and curability during the production of the obtained cured product, relative to the aromatic amine The molar ratio of the aromatic divinyl compound (b1) per 1 mole of compound (a) is preferably 0.1 to 10 moles, more preferably 0.2 to 3 moles. Moreover, when the aforementioned aromatic monovinyl compound (b2) is used together, as the aforementioned aromatic divinyl compound (b1) and the aforementioned aromatic monovinyl compound are The total molar ratio of the base compound (b2) is preferably 0.1 to 10 moles, more preferably 0.2 to 3 moles. In addition, as a specific method for carrying out the above reaction, generally, all the raw materials are charged at once and reacted directly at a specified temperature, or the aromatic amine compound (a) and an acid catalyst are charged while maintaining the specified temperature. A method in which the aromatic divinyl compound (b1), other compounds (for example, the aromatic monovinyl compound (b2)), etc. are dropped and reacted simultaneously. At this time, the dropping time is usually 0.1 to 12 hours, preferably 6 hours or less. After the reaction, when a solvent is used, the solvent and unreacted substances are distilled off as necessary to obtain the aforementioned intermediate amine compound (c). When a solvent is not used, the target compound is obtained by distilling off unreacted substances. The aforementioned intermediate amine compound (c).
於用於本實施形態之步驟(1)的酸觸媒中,可列舉例如:如磷酸、鹽酸、硫酸的無機酸、草酸、苯磺酸、甲苯磺酸、甲磺酸、氟甲烷磺酸等之有機酸、如活性白土、酸性白土、二氧化矽氧化鋁、沸石、強酸性離子交換樹脂之固體酸、雜多酸鹽等,但從處理性之觀點來看,較佳為反應後能藉由過濾簡便地去除觸媒之固體酸,使用其它酸時,在反應後,較佳為進行利用鹼的中和與利用水的洗淨。 相對於投入的原料(芳香族二乙烯基化合物(b1)或芳香族二乙烯基化合物(b1)及芳香族單乙烯基化合物(b2)之混合物、及芳香族胺化合物(a))之總量100質量份,前述酸觸媒之摻合量係以1~100質量份之範圍摻合酸觸媒,但從處理性與經濟性之觀點來看,較佳為1~60質量份。反應溫度通常只要為100~270℃之範圍即可,但為了抑制異構物結構之生成,避免熱分解等之副反應,較佳為100~220℃。 Examples of the acid catalyst used in step (1) of this embodiment include inorganic acids such as phosphoric acid, hydrochloric acid, sulfuric acid, oxalic acid, benzenesulfonic acid, toluenesulfonic acid, methanesulfonic acid, fluoromethanesulfonic acid, etc. Organic acids, such as activated clay, acidic clay, silica alumina, zeolite, solid acid of strongly acidic ion exchange resin, heteropoly acid salt, etc. However, from the perspective of handleability, it is better to use The solid acid of the catalyst can be easily removed by filtration. When using other acids, it is preferable to neutralize with an alkali and wash with water after the reaction. Relative to the total amount of the input raw materials (aromatic divinyl compound (b1) or a mixture of aromatic divinyl compound (b1) and aromatic monovinyl compound (b2), and aromatic amine compound (a)) 100 parts by mass, the blending amount of the aforementioned acid catalyst is in the range of 1 to 100 parts by mass, but from the viewpoint of handleability and economy, it is preferably 1 to 60 parts by mass. The reaction temperature usually suffices within the range of 100 to 270°C. However, in order to suppress the formation of isomer structures and avoid side reactions such as thermal decomposition, the reaction temperature is preferably 100 to 220°C.
於本實施形態之步驟(1)中,作為芳香族二乙烯基化合物(b1)或芳香族二乙烯基化合物(b1)及芳香族單乙烯基化合物(b2)之混合物與芳香族胺化合物(a)之混合物反應時間,即交聯反應之時間,由於若短時間則反應不完全地進行,又若長時間則發生生成物的熱分解反應等之副反應,故在前述反應溫度條件下,通常在總計1~48小時之範圍,較佳為總計1~30小時之範圍。 於本實施形態中的中間體胺化合物(c)之製造方法中,由於苯胺或其衍生物兼任溶劑,故可不必使用其它溶劑,但也可以使用溶劑。例如,以二乙烯基苯作為原料進行反應的情況下,可採用:使用甲苯、二甲苯或氯苯等之能共沸脫水的溶劑,視需要使觸媒等所含的水分共沸脫水後,先餾去溶媒,再於上述反應溫度之範圍進行反應之方法。 In the step (1) of this embodiment, as the aromatic divinyl compound (b1) or the mixture of the aromatic divinyl compound (b1) and the aromatic monovinyl compound (b2) and the aromatic amine compound (a ) mixture reaction time, that is, the cross-linking reaction time, because if the time is short, the reaction will not proceed completely, and if the time is long, side reactions such as thermal decomposition of the product will occur, so under the aforementioned reaction temperature conditions, usually It is in the range of 1 to 48 hours in total, and preferably in the range of 1 to 30 hours in total. In the method for producing the intermediate amine compound (c) in this embodiment, since aniline or a derivative thereof also serves as a solvent, it is not necessary to use another solvent, but a solvent may be used. For example, when reacting using divinylbenzene as a raw material, a solvent capable of azeotropic dehydration, such as toluene, xylene, or chlorobenzene, may be used, and the moisture contained in the catalyst, etc. may be azeotropically dehydrated if necessary. The solvent is first distilled off, and then the reaction is carried out within the above reaction temperature range.
經由上述步驟(1)所得之中間體胺化合物(c),例如較佳為以下之通式(4)所示者。 (上述通式(4)中,R 1各自獨立,表示烷基,R 2各自獨立,表示碳原子數1~10的烷基、烷氧基或是烷硫基;碳原子數6~10的芳基、芳氧基或是芳硫基;碳原子數3~10的環烷基;鹵素原子;羥基或巰基; R 3、R 4、R 5及R 6各自獨立,表示氫原子或甲基,且R 3及R 4之一者為氫原子,另一者為甲基,R 5及R 6之一者為氫原子,另一者為甲基; X 1表示以下之通式(x)所示的取代基; (通式(x)中,R 7及R 8各自獨立,表示氫原子或甲基,且R 7及R 8之一者為氫原子,另一者為甲基,R 9表示烷基,t表示0~4之整數。) r為每1個鍵結有X 1的苯環的X 1之取代數的平均值,表示0~4之數,p表示1~3之整數,q表示0~4之整數,k表示1~100之整數。) The intermediate amine compound (c) obtained through the above step (1) is preferably represented by the following general formula (4), for example. (In the above general formula (4), R 1 each independently represents an alkyl group, R 2 each independently represents an alkyl group, an alkoxy group or an alkylthio group having 1 to 10 carbon atoms; Aryl group, aryloxy group or arylthio group; cycloalkyl group with 3 to 10 carbon atoms; halogen atom; hydroxyl group or mercapto group; R 3 , R 4 , R 5 and R 6 are each independent, representing a hydrogen atom or a methyl group , and one of R 3 and R 4 is a hydrogen atom and the other is a methyl group, one of R 5 and R 6 is a hydrogen atom and the other is a methyl group; X 1 represents the following general formula (x) The substituents shown; (In the general formula (x), R 7 and R 8 each independently represent a hydrogen atom or a methyl group, and one of R 7 and R 8 is a hydrogen atom, the other is a methyl group, R 9 represents an alkyl group, t Indicates an integer from 0 to 4.) r is the average number of substitutions of X 1 per benzene ring to which An integer of 4, k represents an integer of 1 to 100. )
又,上述通式(4)中,p為2以上之整數的情況下,複數存在的R 1可彼此相同或相異。q為2以上之整數的情況下,複數存在的R 2可彼此相同或相異。t為2以上之整數的情況下,複數存在的R 9可彼此相同或相異。 Moreover, in the above general formula (4), when p is an integer of 2 or more, the plural R 1 's may be the same or different from each other. When q is an integer of 2 or more, plural R 2 may be the same or different from each other. When t is an integer of 2 or more, plural R 9 's may be the same or different from each other.
另外,上述通式(4)中的R 1~R 9、X 1、p、q、r、t及k之較佳形態係與上述通式(1)同樣。又,作為經由上述步驟(1)所得之中間體胺化合物(c)之其它較佳形態,可列舉將亦為第2馬來醯亞胺化合物(A2)的較佳形態之上述通式(2)中的N-取代馬來醯亞胺基取代成胺基(包含-NH 2及取代胺基)之結構。 In addition, preferred aspects of R 1 to R 9 , X 1 , p, q, r, t and k in the above general formula (4) are the same as those in the above general formula (1). Moreover, as another preferred form of the intermediate amine compound (c) obtained through the above-mentioned step (1), the above-mentioned general formula (2) which is also a preferred form of the second maleimide compound (A2) can be cited ) in which the N-substituted maleimide group is substituted into an amine group (including -NH 2 and substituted amine groups).
本實施形態中,作為中間體胺化合物(c)之胺當量較佳為172~400g/當量,更佳為172~350g/當量。 另外,本說明書中的中間體胺化合物(c)之胺當量之測量係以依據JIS K 0070(1992)中規定的中和滴定法之方法所測量之值。 In this embodiment, the amine equivalent of the intermediate amine compound (c) is preferably 172 to 400 g/equivalent, more preferably 172 to 350 g/equivalent. In addition, the measurement of the amine equivalent of the intermediate amine compound (c) in this specification is a value measured based on the neutralization titration method specified in JIS K 0070 (1992).
<<步驟(2):馬來醯亞胺化>> 本實施形態中的步驟(2)係使於步驟(1)所得之中間體胺化合物(c)與馬來酸酐反應之步驟。由於中間體胺化合物(c)的胺基(包含-NH 2及取代胺基)係藉由馬來醯亞胺化反應,可形成前述胺基被取代成N-取代馬來醯亞胺環之化學結構,因此可得到本揭示之第2馬來醯亞胺化合物(A2)。 本實施形態中,將經由步驟(1)所得之以上述通式(4)所示的中間體胺化合物(c)投入反應器,溶解於適當的溶媒後,在觸媒之存在下與馬來酸酐反應。而且在反應後,藉由水洗等去除未反應的馬來酸酐或其它雜質,藉由減壓去除溶媒,可得到標的物之第2馬來醯亞胺化合物(A2)。又,依需要在反應時亦可使用脫水劑。 <<Step (2): Maleic imidization>> Step (2) in this embodiment is a step of reacting the intermediate amine compound (c) obtained in step (1) with maleic anhydride. Since the amine group (including -NH 2 and substituted amine group) of the intermediate amine compound (c) undergoes a maleyl imidization reaction, the aforementioned amine group can be substituted into an N-substituted maleimine ring. chemical structure, therefore the second maleimide compound (A2) of the present disclosure can be obtained. In this embodiment, the intermediate amine compound (c) represented by the above general formula (4) obtained through step (1) is put into the reactor, dissolved in an appropriate solvent, and then mixed with Malay in the presence of a catalyst. Anhydride reaction. After the reaction, unreacted maleic anhydride or other impurities are removed by washing with water, and the solvent is removed under reduced pressure to obtain the target second maleimide compound (A2). In addition, a dehydrating agent may be used during the reaction if necessary.
作為本實施形態之步驟(2)中使用的有機溶媒,可列舉:丙酮、甲基乙基酮(MEK)、甲基異丁基酮、環己酮、苯乙酮等之酮類、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、二甲基亞碸、N-甲基-2-吡咯啶酮、乙腈、環丁碸等之非質子性溶媒、二㗁烷、四氫呋喃等之環狀醚類、醋酸乙酯、醋酸丁酯等之酯類、苯、甲苯、二甲苯等之芳香族系溶媒等,又,此等可單獨使用,也可混合使用。Examples of the organic solvent used in step (2) of this embodiment include ketones such as acetone, methyl ethyl ketone (MEK), methyl isobutyl ketone, cyclohexanone, and acetophenone, N, Aprotic solvents such as N-dimethylformamide, N,N-dimethylacetamide, dimethyl styrene, N-methyl-2-pyrrolidinone, acetonitrile, cyclotenine, etc. Cyclic ethers such as hexane and tetrahydrofuran, esters such as ethyl acetate and butyl acetate, aromatic solvents such as benzene, toluene, xylene, etc. These can be used alone or in mixture.
於本實施形態之步驟(2)中,作為中間體胺化合物(c)與馬來酸酐之混合比率,較佳為以相對於中間體胺化合物(c)的胺基當量而言,馬來酸酐的當量比在1~5之範圍進行摻合,更佳係以1~3投入,相對於中間體胺化合物(c)與馬來酸酐之合計量,於0.1~10之質量比、較佳0.2~5之質量比的有機溶媒中使其反應者為較佳的態樣。In the step (2) of this embodiment, the mixing ratio of the intermediate amine compound (c) and maleic anhydride is preferably, in terms of the amine equivalent of the intermediate amine compound (c), maleic anhydride The equivalent ratio is blended in the range of 1 to 5, more preferably 1 to 3, and the mass ratio is 0.1 to 10, preferably 0.2, relative to the total amount of the intermediate amine compound (c) and maleic anhydride. Among the organic solvents with a mass ratio of ~5, the one that reacts is the best.
作為本實施形態之步驟(2)中能使用的觸媒,可列舉:鎳、鈷、鈉、鈣、鐵、鋰、錳等之醋酸鹽、氯化物、溴化物、硫酸鹽、硝酸鹽等之無機鹽、如磷酸、鹽酸、硫酸的無機酸、草酸、苯磺酸、甲苯磺酸、甲磺酸、氟甲烷磺酸等之有機酸、如活性白土、酸性白土、二氧化矽氧化鋁、沸石、強酸性離子交換樹脂的固體酸、雜多酸鹽等,特佳為使用甲苯磺酸。Catalysts that can be used in step (2) of this embodiment include acetates, chlorides, bromides, sulfates, nitrates, etc. of nickel, cobalt, sodium, calcium, iron, lithium, manganese, etc. Inorganic salts, inorganic acids such as phosphoric acid, hydrochloric acid, sulfuric acid, oxalic acid, benzenesulfonic acid, toluenesulfonic acid, methanesulfonic acid, fluoromethanesulfonic acid and other organic acids, such as activated clay, acidic clay, silica alumina, zeolite , solid acids, heteropolyacid salts, etc. of strongly acidic ion exchange resins. Toluenesulfonic acid is particularly preferred.
作為用於本實施形態之步驟(2)的脫水劑,可列舉如醋酸酐、丙酸酐、丁酸酐之低級脂肪族羧酸酐、五氧化二磷、氧化鈣、氧化鋇等之氧化物、硫酸等之無機酸、分子篩等之多孔性陶瓷等,較佳可使用醋酸酐。 本實施形態之步驟(2)中使用的觸媒、脫水劑之使用量係沒有特別的限制,但通常相對於中間體胺化合物(c)的胺基(-NH 2)1當量,觸媒可以0.0001~1.0莫耳使用,較佳以0.01~0.3莫耳使用,脫水劑可以1~3莫耳使用,較佳以1~1.5莫耳使用。 於本實施形態之步驟(2)中,作為馬來醯亞胺化之反應條件,可投入上述中間體胺化合物(c)與馬來酸酐,並在10~100℃,較佳30~60℃之溫度範圍,反應0.5~12小時,較佳1~4小時後,添加前述觸媒,在90~130℃,較佳105~120℃之溫度範圍,反應1~24小時,較佳1~10小時。 Examples of the dehydrating agent used in step (2) of this embodiment include lower aliphatic carboxylic acid anhydrides such as acetic anhydride, propionic anhydride, and butyric anhydride, oxides of phosphorus pentoxide, calcium oxide, barium oxide, and the like, and sulfuric acid. For inorganic acids, molecular sieves and other porous ceramics, acetic anhydride can be preferably used. The usage amounts of the catalyst and dehydrating agent used in step (2) of this embodiment are not particularly limited, but generally the catalyst can be The dehydrating agent can be used at 0.0001 to 1.0 mol, preferably 0.01 to 0.3 mol, and the dehydrating agent can be used at 1 to 3 mol, preferably 1 to 1.5 mol. In step (2) of this embodiment, as the reaction conditions for maleyl imidization, the above-mentioned intermediate amine compound (c) and maleic anhydride can be added, and the reaction temperature is 10 to 100°C, preferably 30 to 60°C. The temperature range is: react for 0.5 to 12 hours, preferably 1 to 4 hours, then add the aforementioned catalyst, and react at a temperature range of 90 to 130°C, preferably 105 to 120°C, for 1 to 24 hours, preferably 1 to 10 hours.
(硬化劑(B)) 在不損及本發明之硬化的範圍,本實施形態之硬化性組成物亦可添加硬化劑(B)。另外,相對於硬化性組成物總量100質量%,前述硬化劑(B)較佳為2質量%以上20質量%以下,最佳為5質量%以上10質量%以下。硬化劑(B)之含量若在5質量%以上10質量%以下之範圍,以硬化性、低介電損耗因數觀點來看較佳。 (Hardening agent (B)) A curing agent (B) may be added to the curable composition of this embodiment within the scope that does not impair the curing of the present invention. In addition, the curing agent (B) is preferably 2 mass % or more and 20 mass % or less, and most preferably 5 mass % or more and 10 mass % or less based on 100 mass % of the total amount of the curable composition. If the content of the hardener (B) is in the range of 5% by mass or more and 10% by mass or less, it is preferable from the viewpoint of hardening properties and low dielectric loss factor.
作為本實施形態之硬化劑(B)可列舉例如:胺化合物、氰酸酯化合物、醯胺系化合物、酸酐系化合物、酚系化合物、聚苯醚系化合物、具有含有不飽和雙鍵之取代基的化合物、二烯系聚合物等。此等之硬化劑可單獨亦可併用2種以上。Examples of the hardener (B) in this embodiment include amine compounds, cyanate ester compounds, amide compounds, acid anhydride compounds, phenol compounds, polyphenylene ether compounds, and substituents containing unsaturated double bonds. compounds, diene polymers, etc. These hardeners may be used alone or in combination of two or more types.
作為上述胺化合物,可列舉二胺基二苯基甲烷、二伸乙三胺、三伸乙四胺、二胺基二苯基碸、異佛酮二胺、咪唑、BF 3-胺錯合物、胍衍生物等。 Examples of the above-mentioned amine compound include diaminodiphenylmethane, diethylenetriamine, triethylenetetramine, diaminodiphenylsulfone, isophoronediamine, imidazole, and BF 3 -amine complex. , guanidine derivatives, etc.
作為上述氰酸酯化合物可列舉例如:雙酚A型氰酸酯樹脂、雙酚F型氰酸酯樹脂、雙酚E型氰酸酯樹脂、雙酚S型氰酸酯樹脂、雙酚硫醚型氰酸酯樹脂、伸苯基醚型氰酸酯樹脂、伸萘基醚型氰酸酯樹脂、聯苯型氰酸酯樹脂、四甲基聯苯型氰酸酯樹脂、多羥基萘型氰酸酯樹脂、苯酚酚醛清漆型氰酸酯樹脂、甲酚酚醛清漆型氰酸酯樹脂、三苯基甲烷型氰酸酯樹脂、四苯基乙烷型氰酸酯樹脂、雙環戊二烯-苯酚加成反應型氰酸酯樹脂、苯酚芳烷基型氰酸酯樹脂、萘酚酚醛清漆型氰酸酯樹脂、萘酚芳烷基型氰酸酯樹脂、萘酚-苯酚共縮酚醛清漆型氰酸酯樹脂、萘酚-甲酚共縮酚醛清漆型氰酸酯樹脂、芳香族烴甲醛樹脂改性酚樹脂型氰酸酯樹脂、聯苯改性酚醛清漆型氰酸酯樹脂、蒽型氰酸酯樹脂等。此等可各自單獨使用,亦可併用2種以上。Examples of the cyanate ester compound include bisphenol A-type cyanate ester resin, bisphenol F-type cyanate ester resin, bisphenol E-type cyanate ester resin, bisphenol S-type cyanate ester resin, and bisphenol sulfide. Type cyanate ester resin, phenyl ether type cyanate ester resin, naphthyl ether type cyanate ester resin, biphenyl type cyanate ester resin, tetramethyldiphenyl type cyanate ester resin, polyhydroxy naphthalene type cyanate ester resin Acid ester resin, phenol novolak type cyanate ester resin, cresol novolak type cyanate ester resin, triphenylmethane type cyanate ester resin, tetraphenylethane type cyanate ester resin, dicyclopentadiene-phenol Addition reaction type cyanate ester resin, phenol aralkyl type cyanate ester resin, naphthol novolac type cyanate ester resin, naphthol aralkyl type cyanate ester resin, naphthol-phenol co-novolac type cyanate ester resin Acid ester resin, naphthol-cresol novolak type cyanate ester resin, aromatic hydrocarbon formaldehyde resin modified phenol resin type cyanate ester resin, biphenyl modified novolac type cyanate ester resin, anthracene type cyanate ester resin Ester resin, etc. These may be used individually, or 2 or more types may be used together.
作為上述醯胺系化合物,可列舉例如:二氰二胺、藉由蘇子油酸之二聚體與伸乙二胺合成之聚醯胺樹脂等。Examples of the above-mentioned amide-based compound include dicyandiamide, a polyamide resin synthesized from a dimer of perilla oleic acid and ethylenediamine, and the like.
作為上述酸酐系化合物,可列舉例如:酞酸酐、偏苯三甲酸酐、焦蜜石酸酐、馬來酸酐、四氫酞酸酐、甲基四氫酞酸酐、甲基納迪克酸酐(methylnadic anhydride)、六氫酞酸酐、甲基六氫酞酸酐等。Examples of the acid anhydride-based compound include phthalic anhydride, trimellitic anhydride, pyromelite anhydride, maleic anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylnadic anhydride, and hexanhydride. Hydrophthalic anhydride, methyl hexahydrophthalic anhydride, etc.
作為上述酚系化合物可列舉例如:苯酚酚醛清漆樹脂、甲酚酚醛清漆樹脂、芳香族烴甲醛樹脂改性酚樹脂、雙環戊二烯苯酚加成型樹脂、苯酚芳烷基樹脂(XYLOK樹脂(ザイロック樹脂))、以雷瑣辛(resorcin)酚醛清漆樹脂為代表的由多價羥基化合物與甲醛合成的多價苯酚酚醛清漆樹脂、萘酚芳烷基樹脂、三羥甲基甲烷樹脂、四酚基乙烷樹脂、萘酚酚醛清漆樹脂、萘酚-苯酚共縮酚醛清漆樹脂、萘酚-甲酚共縮酚醛清漆樹脂、聯苯改性酚樹脂(以雙亞甲基連結苯酚核而成之多元苯酚化合物)、聯苯改性萘酚樹脂(以雙亞甲基連結苯酚核而成之多元萘酚化合物)、胺基三改性酚樹脂(以三聚氰胺、苯并胍胺(benzoguanamine)等連結苯酚核而成之多元苯酚化合物)、含烷氧基之芳香環改性酚醛清漆樹脂(以甲醛連結苯酚核及含烷氧基之芳香環而成之多元苯酚化合物)等之多元苯酚化合物。Examples of the phenolic compound include: phenol novolak resin, cresol novolak resin, aromatic hydrocarbon formaldehyde resin modified phenol resin, dicyclopentadiene phenol addition type resin, phenol aralkyl resin (XYLOK resin) )), polyvalent phenol novolak resins, represented by resorcin novolac resins, which are synthesized from polyvalent hydroxy compounds and formaldehyde, naphthol aralkyl resins, trimethylolmethane resins, tetraphenol ethane resins Alkane resin, naphthol novolak resin, naphthol-phenol novolac resin, naphthol-cresol novolac resin, biphenyl-modified phenol resin (polyphenol formed by linking phenol core with bismethylene) compound), biphenyl-modified naphthol resin (polymeric naphthol compound formed by linking phenol core with bismethylene), amine tris Modified phenol resin (polymeric phenol compound formed by linking phenol core with melamine, benzoguanamine, etc.), alkoxy-containing aromatic ring modified novolak resin (formaldehyde linked with phenol core and containing alkoxy group) Polyvalent phenol compounds composed of aromatic rings) and other polyvalent phenol compounds.
作為上述聚苯醚系化合物,較佳為例如:具有下述通式(5)或(6)所示之結構者。 Preferable examples of the polyphenylene ether-based compound include those having a structure represented by the following general formula (5) or (6).
上述通式(5)及(6)中,R d1~R d8各自獨立,可列舉氫原子、碳原子數1~5的烷基、碳原子數1~5的烯基、碳原子數3~5的環烷基、碳原子數1~5的烷氧基、碳原子數1~5的硫醚基、碳原子數2~5的烷基羰基、碳原子數2~5的烷基氧基羰基、碳原子數2~5的烷基羰基氧基、碳原子數1~5的烷基磺醯基等。作為上述通式(5)及(6)之結構的末端結構,可列舉具有羥基或是含有反應性雙鍵之基者等。又,v為1~30之整數值,w及u亦為1~30之整數值。 In the above general formulas (5) and (6), R d1 to R d8 are each independently a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, an alkenyl group having 1 to 5 carbon atoms, and an alkenyl group having 3 to 5 carbon atoms. 5 cycloalkyl group, alkoxy group with 1 to 5 carbon atoms, thioether group with 1 to 5 carbon atoms, alkylcarbonyl group with 2 to 5 carbon atoms, alkyloxy group with 2 to 5 carbon atoms Carbonyl group, alkylcarbonyloxy group having 2 to 5 carbon atoms, alkylsulfonyl group having 1 to 5 carbon atoms, etc. Examples of terminal structures of the structures of the general formulas (5) and (6) include those having a hydroxyl group or a group containing a reactive double bond. In addition, v is an integer value of 1 to 30, and w and u are also integer values of 1 to 30.
作為上述碳原子數1~5的硫醚基係沒有特別的限制,但可列舉甲硫基、乙硫基、丙硫基、異丙硫基、丁硫基、戊硫基等。The thioether group having 1 to 5 carbon atoms is not particularly limited, and examples thereof include methylthio, ethylthio, propylthio, isopropylthio, butylthio, and pentylthio.
作為上述碳原子數2~5的烷基羰基係沒有特別的限制,但可列舉甲基羰基、乙基羰基、丙基羰基、異丙基羰基、丁基羰基等。The alkylcarbonyl group having 2 to 5 carbon atoms is not particularly limited, and examples thereof include methylcarbonyl, ethylcarbonyl, propylcarbonyl, isopropylcarbonyl, butylcarbonyl, and the like.
作為上述碳原子數2~5的烷基氧基羰基係沒有特別的限制,但可列舉甲基氧基羰基、乙基氧基羰基、丙基氧基羰基、異丙基氧基羰基、丁基氧基羰基等。The alkyloxycarbonyl group having 2 to 5 carbon atoms is not particularly limited, but examples thereof include methyloxycarbonyl, ethyloxycarbonyl, propyloxycarbonyl, isopropyloxycarbonyl, and butyl. Oxycarbonyl, etc.
作為上述碳原子數2~5的烷基羰基氧基係沒有特別的限制,但可列舉甲基羰基氧基、乙基羰基氧基、丙基羰基氧基、異丙基羰基氧基、丁基羰基氧基等。The alkylcarbonyloxy group having 2 to 5 carbon atoms is not particularly limited, but examples thereof include methylcarbonyloxy, ethylcarbonyloxy, propylcarbonyloxy, isopropylcarbonyloxy, and butyl. Carbonyloxy etc.
作為上述碳原子數1~5的烷基磺醯基係沒有特別的限制,但可列舉甲基磺醯基、乙基磺醯基、丙基磺醯基、異丙基磺醯基、丁基磺醯基、戊基磺醯基等。The alkylsulfonyl group having 1 to 5 carbon atoms is not particularly limited, but examples thereof include methylsulfonyl, ethylsulfonyl, propylsulfonyl, isopropylsulfonyl, and butyl. Sulfonyl group, amyl sulfonyl group, etc.
本實施形態中,上述通式(5)及(6)中的R d1~R d8可彼此相同或相異,較佳為氫原子、碳原子數1~5的烷基、碳原子數3~5的環烷基,更佳為氫原子、碳原子數1~5的烷基,進一步較佳為氫原子、甲基、乙基,特佳為氫原子、甲基。 In this embodiment, R d1 to R d8 in the above general formulas (5) and (6) may be the same or different from each other, and are preferably a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or an alkyl group having 3 to 5 carbon atoms. The cycloalkyl group of 5 is more preferably a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, further preferably a hydrogen atom, a methyl group, or an ethyl group, and particularly preferably a hydrogen atom or a methyl group.
上述通式(6)中之Y可列舉源自具有2個酚性羥基之芳香族化合物的2價芳香族基。 而且,作為前述具有2個酚性羥基之芳香族化合物係沒有特別的限制,但可列舉兒茶酚(catechol)、間苯二酚、氫醌、1,4-二羥基萘、1,5-二羥基萘、2,6-二羥基萘、2,7-二羥基萘、4,4’-聯苯酚、雙酚A、雙酚B、雙酚BP、雙酚C、雙酚F、四甲基雙酚A等。此等之中,較佳為氫醌、2,6-二羥基萘、2,7-二羥基萘、4,4’-聯苯酚、雙酚A、雙酚E、雙酚F,更佳為4,4’-聯苯酚、雙酚A、四甲基雙酚A。 又,前述具有2個酚性羥基之芳香族化合物的2個酚性羥基,由於將成為形成伸苯基醚鍵(與Y鍵結的2個氧原子)者,Y成為源自具有2個酚性羥基之芳香族化合物的2價芳香族基。換言之,將由上述具有2個酚性羥基之芳香族化合物去掉任意2個氫原子後的基作為「源自具有2個酚性羥基之芳香族化合物的2價芳香族基」。 Examples of Y in the general formula (6) include a divalent aromatic group derived from an aromatic compound having two phenolic hydroxyl groups. Furthermore, the aromatic compound having two phenolic hydroxyl groups is not particularly limited, but examples thereof include catechol, resorcinol, hydroquinone, 1,4-dihydroxynaphthalene, and 1,5-dihydroxynaphthalene. Dihydroxynaphthalene, 2,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 4,4'-biphenol, bisphenol A, bisphenol B, bisphenol BP, bisphenol C, bisphenol F, tetramethyl Bisphenol A, etc. Among these, hydroquinone, 2,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 4,4'-biphenol, bisphenol A, bisphenol E, and bisphenol F are preferred, and more preferred are 4,4'-bisphenol, bisphenol A, tetramethylbisphenol A. In addition, since the two phenolic hydroxyl groups of the aromatic compound having two phenolic hydroxyl groups form a phenylene ether bond (two oxygen atoms bonded to Y), Y is derived from the aromatic compound having two phenolic hydroxyl groups. A divalent aromatic group of aromatic compounds with a hydroxyl group. In other words, the group obtained by removing any two hydrogen atoms from the above-mentioned aromatic compound having two phenolic hydroxyl groups is regarded as "a divalent aromatic group derived from the aromatic compound having two phenolic hydroxyl groups".
作為上述具有含有不飽和雙鍵之取代基的化合物,例如:只要是於分子中具有含有2個以上的不飽和鍵之取代基的化合物則無特別限定,但可列舉具有烯丙基、異丙烯基、1-丙烯基、丙烯醯基、甲基丙烯醯基、苯乙烯基、苯乙烯基甲基等來作為前述含有不飽和鍵之取代基之化合物。The above-mentioned compound having a substituent containing an unsaturated double bond is not particularly limited as long as it has a substituent containing two or more unsaturated bonds in the molecule, for example, but examples thereof include allyl and isopropylene. group, 1-propenyl group, acrylyl group, methacrylyl group, styryl group, styrylmethyl group, etc. as the aforementioned substituent compound containing an unsaturated bond.
作為上述二烯系聚合物,可列舉例如:未藉由極性基改性之非改性二烯系聚合物。此處,極性基係對介電特性產生影響之官能基,其可列舉例如:酚基、胺基、環氧基等。作為前述二烯系聚合物,沒有特別限定,例如可使用1,2-聚丁二烯、1,4-聚丁二烯等。Examples of the diene polymer include non-modified diene polymers that are not modified with polar groups. Here, the polar group is a functional group that affects the dielectric properties, and examples thereof include: phenol group, amine group, epoxy group, etc. The diene polymer is not particularly limited, and examples thereof include 1,2-polybutadiene, 1,4-polybutadiene, and the like.
作為上述二烯系聚合物,亦可使用聚合物鏈中之丁二烯單元的50%以上為1,2-鍵的丁二烯之均聚物及其衍生物。As the diene polymer, homopolymers and derivatives of butadiene in which more than 50% of the butadiene units in the polymer chain are 1,2-bonds can also be used.
(其他樹脂(C)) 又,只要在不損及本揭示之目的之範圍,除了第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2)以外,亦可含有其他樹脂(C)。作為該其他樹脂(C),亦可適宜地摻合前述第2馬來醯亞胺化合物(A2)以外之雙馬來醯亞胺類、烯丙基醚系化合物、烯丙基胺系化合物、三聚氰酸三烯丙酯、烯基酚系化合物、含乙烯基之聚烯烴化合物等、環氧樹脂、酚樹脂、活性酯樹脂、聚苯醚樹脂、苯并 樹脂、苯乙烯馬來酸酐共聚物、聚丁二烯及其改性物、聚縮醛樹脂、聚乙烯醇樹脂、液晶聚合物、氟樹脂、聚苯乙烯、聚乙烯、聚醯亞胺樹脂、熱硬化性聚醯亞胺樹脂、矽膠、矽油等。 相對於硬化性組成物總量100質量%,其他樹脂(C)之含量較佳為2質量%以上20質量%以下,最佳為5質量%以上10質量%以下。若其他樹脂(C)之含量為5質量%以上10質量%以下之範圍,以耐熱性及相溶性觀點來看較佳。 (Other resins (C)) In addition, in addition to the first maleimine compound (A1) and the second maleimine compound (A2), as long as the purpose of the present disclosure is not impaired, it may also contain Other resins (C). As the other resin (C), bismaleimines, allyl ether compounds, allylamine compounds other than the second maleimine compound (A2) described above can also be suitably blended. Triallyl cyanurate, alkenyl phenol compounds, vinyl-containing polyolefin compounds, etc., epoxy resin, phenol resin, active ester resin, polyphenylene ether resin, benzo Resin, styrene maleic anhydride copolymer, polybutadiene and its modifications, polyacetal resin, polyvinyl alcohol resin, liquid crystal polymer, fluororesin, polystyrene, polyethylene, polyimide resin, Thermosetting polyimide resin, silicone rubber, silicone oil, etc. The content of other resin (C) is preferably 2 mass% or more and 20 mass% or less, and most preferably 5 mass% or more and 10 mass% or less based on 100 mass% of the total amount of the curable composition. If the content of the other resin (C) is in the range of 5% by mass to 10% by mass, it is preferable from the viewpoint of heat resistance and compatibility.
(硬化促進劑) 本實施形態之硬化性組成物,因應需要亦可適當併用硬化促進劑。作為前述硬化促進劑可使用各種硬化促進劑,例如:如有機過氧化物、偶氮化合物之聚合起始劑或者如膦系化合物、3級胺之鹼性觸媒的添加是有效果的。作為前述硬化促進劑之具體例,可列舉例如:過氧化苯甲醯、過氧化二異丙苯、偶氮雙異丁腈、三苯基膦、TPP-MK、TPP-K、三乙胺、咪唑類等。硬化促進劑可單獨使用,亦可併用2種以上。就本實施形態中的硬化促進劑之摻合量而言,較佳為硬化性樹脂組成物全體之0.05~5質量%。 (hardening accelerator) In the curable composition of this embodiment, a curing accelerator may be appropriately used in combination as needed. As the aforementioned hardening accelerator, various hardening accelerators can be used. For example, the addition of polymerization initiators such as organic peroxides and azo compounds, or alkaline catalysts such as phosphine compounds and tertiary amines is effective. Specific examples of the hardening accelerator include benzyl peroxide, dicumyl peroxide, azobisisobutyronitrile, triphenylphosphine, TPP-MK, TPP-K, triethylamine, Imidazoles etc. The hardening accelerator can be used alone, or two or more types can be used in combination. The blending amount of the curing accelerator in this embodiment is preferably 0.05 to 5% by mass of the entire curable resin composition.
(添加劑) 本實施形態之硬化性組成物,因應需要亦可適當併用添加劑。作為前述添加劑,可列舉矽烷偶合劑、脫模劑、顏料、乳化劑、非鹵素系阻燃劑、無機填充材料、阻燃劑、溶媒等。相對於硬化性組成物總量100質量%,添加劑之含量較佳為1質量%以上20質量%以下,最佳為3質量%以上10質量%以下。 (additive) The curable composition of this embodiment may be appropriately combined with additives as necessary. Examples of the additives include silane coupling agents, release agents, pigments, emulsifiers, non-halogen flame retardants, inorganic fillers, flame retardants, solvents, and the like. The content of the additive is preferably not less than 1% by mass and not more than 20% by mass, and most preferably not less than 3% by mass and not more than 10% by mass, based on 100% by mass of the total amount of the curable composition.
作為上述阻燃劑,可列舉無機磷系阻燃劑、有機磷系阻燃劑、鹵素系阻燃劑或非鹵素系阻燃劑。本實施形態之硬化性組成物,在不損及目的的範圍,為了發揮阻燃性,更佳為摻合實質上不含鹵素原子之非鹵素系阻燃劑。作為前述非鹵素系阻燃劑,可列舉例如:磷系阻燃劑、氮系阻燃劑、聚矽氧系阻燃劑、無機系阻燃劑、有機金屬鹽系阻燃劑等,可單獨使用此等,或者組合此等而使用。Examples of the flame retardant include inorganic phosphorus flame retardants, organic phosphorus flame retardants, halogen flame retardants, and non-halogen flame retardants. The curable composition of this embodiment is preferably blended with a non-halogen flame retardant that does not substantially contain halogen atoms in order to exhibit flame retardancy within a range that does not impair the purpose. Examples of the aforementioned non-halogen flame retardants include: phosphorus flame retardants, nitrogen flame retardants, polysiloxane flame retardants, inorganic flame retardants, organic metal salt flame retardants, etc., which can be used individually Use these, or use them in combination.
本實施形態之硬化性組成物,因應需要亦可摻合無機填充材料。作為前述無機填充材料,可列舉例如:熔融矽石(fused silica)、晶性矽石、氧化鋁、氮化矽、氫氧化鋁等。在使前述無機填充材料之摻合量特別多的情況下,較佳為使用熔融矽石。前述熔融矽石可使用破碎狀、球狀之任一者,但為了提高熔融矽石之摻合量且抑制成形材料之熔融黏度的上升,較佳為主要使用球狀者。為了進一步提高球狀矽石之摻合量,較佳為適當調整球狀矽石之粒度分布。考慮到阻燃性,其填充率高者較佳,相對於硬化性組成物之全體量,其填充率特佳為30質量%以上50質量%以下。又,將前述硬化性組成物使用於以下詳述之導電糊等之用途的情況下,可使用銀粉、銅粉等之導電性填充劑。The curable composition of this embodiment may also be blended with an inorganic filler material if necessary. Examples of the inorganic filler include fused silica, crystalline silica, aluminum oxide, silicon nitride, aluminum hydroxide, and the like. When the blending amount of the inorganic filler is particularly large, it is preferable to use fused silica. The fused silica may be in a crushed or spherical shape. However, in order to increase the blending amount of the fused silica and suppress an increase in the melt viscosity of the molding material, it is preferable to mainly use a spherical shape. In order to further increase the blending amount of spherical silica, it is preferable to appropriately adjust the particle size distribution of spherical silica. In consideration of flame retardancy, a high filling rate is preferable, and a particularly preferable filling rate is 30 mass % or more and 50 mass % or less based on the total amount of the curable composition. In addition, when the aforementioned curable composition is used for a conductive paste, etc. described in detail below, conductive fillers such as silver powder and copper powder can be used.
本實施形態之硬化性組成物,相對於硬化性組成物全體(100質量%),第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2)之合計含量之下限較佳為40質量%、42質量%、45質量%、47質量%、48%質量或50質量%。又,前述合計含量的上限較佳為100質量%、99質量%、98質量%或97質量%。上述上限值與上述下限值可任意地組合。因此,例如,本實施形態之硬化性組成物,相對於硬化性組成物全體(100質量%),第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2)之合計含量較佳為40質量%以上100質量%以下,第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2)之合計含量更佳為45質量%以上100質量%以下,第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2)之合計含量進一步較佳為50質量%以上100質量%以下。 本實施形態之硬化性組成物,相對於硬化性組成物全體(100質量%),第1馬來醯亞胺化合物(A1)、第2馬來醯亞胺化合物(A2)及無機填充材料之合計含量之下限較佳為80質量%、82質量%、84質量%、86%質量或88質量%。又,前述合計含量的上限較佳為100質量%、99質量%、98質量%或97質量%。前述上限值及前述下限值,與第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2)之合計含量之範圍同樣可任意地組合。 本實施形態之硬化性組成物,相對於硬化性組成物全體(100質量%),第1馬來醯亞胺化合物(A1)、第2馬來醯亞胺化合物(A2)及添加劑之合計含量之下限較佳為43質量%、45質量%、48質量%、50%質量或53質量%。又,前述合計含量的上限較佳為100質量%、99質量%、98質量%或97質量%。前述上限值及前述下限值,與第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2)之合計含量之範圍同樣可任意地組合。 The curable composition of this embodiment has a lower limit of the total content of the first maleimine compound (A1) and the second maleimine compound (A2) based on the entire curable composition (100% by mass). Preferably, it is 40% by mass, 42% by mass, 45% by mass, 47% by mass, 48% by mass or 50% by mass. Moreover, the upper limit of the total content is preferably 100% by mass, 99% by mass, 98% by mass, or 97% by mass. The above-mentioned upper limit value and the above-mentioned lower limit value can be combined arbitrarily. Therefore, for example, in the curable composition of this embodiment, the ratio of the first maleimine compound (A1) and the second maleimine compound (A2) relative to the entire curable composition (100% by mass) The total content is preferably 40 mass% or more and 100 mass% or less. The total content of the first maleimine compound (A1) and the second maleimine compound (A2) is more preferably 45 mass% or more and 100 mass%. Hereinafter, the total content of the first maleimine compound (A1) and the second maleimine compound (A2) is more preferably 50 mass% or more and 100 mass% or less. The curable composition of this embodiment contains the first maleimide compound (A1), the second maleimine compound (A2) and the inorganic filler relative to the entire curable composition (100% by mass). The lower limit of the total content is preferably 80% by mass, 82% by mass, 84% by mass, 86% by mass or 88% by mass. Moreover, the upper limit of the total content is preferably 100% by mass, 99% by mass, 98% by mass, or 97% by mass. The aforementioned upper limit and the aforementioned lower limit can be combined arbitrarily as well as the range of the total content of the first maleimine compound (A1) and the second maleimine compound (A2). The curable composition of this embodiment is the total content of the first maleimine compound (A1), the second maleimine compound (A2) and the additives relative to the entire curable composition (100% by mass). The lower limit is preferably 43% by mass, 45% by mass, 48% by mass, 50% by mass or 53% by mass. Moreover, the upper limit of the total content is preferably 100% by mass, 99% by mass, 98% by mass, or 97% by mass. The aforementioned upper limit and the aforementioned lower limit can be combined arbitrarily as well as the range of the total content of the first maleimine compound (A1) and the second maleimine compound (A2).
[硬化物] 本揭示之硬化物較佳為藉由前述硬化性組成物而得。前述硬化物係可使前述硬化性組成物進行硬化反應而得。前述硬化性組成物係藉由將上述各成分(例如,硬化劑、摻合劑)均勻地混合而得,可以與習知方法同樣之方法容易地作成為硬化物。作為前述硬化物,可列舉積層物、澆鑄成型物、接著層、塗膜、薄膜等之成形硬化物。 就前述硬化(熱硬化)反應而言,即使在無觸媒下也容易進行,但在欲使其進一步加速反應的情況下,添加如有機過氧化物、偶氮化合物之聚合起始劑,如膦系化合物、三級胺之鹼性觸媒是有效果的。例如,有過氧化苯甲醯、過氧化二異丙苯、偶氮雙異丁腈、三苯基膦、三乙胺、咪唑類等,就摻合量而言,較佳為硬化性樹脂組成物全體的0.05~5質量%。 [hardened material] The cured product of the present disclosure is preferably obtained from the aforementioned curable composition. The cured material can be obtained by subjecting the curable composition to a curing reaction. The curable composition is obtained by uniformly mixing the above-mentioned components (for example, a curing agent, a blending agent), and can be easily produced as a cured product in the same manner as a conventional method. Examples of the cured product include molded cured products such as laminates, cast products, adhesive layers, coatings, and films. As for the aforementioned hardening (thermal hardening) reaction, it is easy to proceed even without a catalyst. However, if you want to further accelerate the reaction, add a polymerization initiator such as an organic peroxide or an azo compound, such as Alkaline catalysts such as phosphine compounds and tertiary amines are effective. For example, there are benzyl peroxide, dicumyl peroxide, azobisisobutyronitrile, triphenylphosphine, triethylamine, imidazoles, etc. In terms of the blending amount, curable resin compositions are preferred. 0.05 to 5% by mass of the entire substance.
[耐熱材料及電子材料] 藉由含有本揭示之第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2)之硬化性組成物所得之硬化物,由於兼具優異的低吸濕性及低介電特性,因此可適用於耐熱構件或電子構件。特別可適用於預浸漬物、電路基板、半導體封裝材料、半導體裝置、增層薄膜(build-up film)、增層基板(build-up substrate)、使用導電性糊的接著劑或阻劑材料等。又,亦可適用於纖維強化樹脂的基質樹脂,特別適合作為高耐熱性或尺寸變化率小的預浸漬物。又,前述硬化性組成物所含有的前述第2馬來醯亞胺化合物(A2),由於顯示對各種溶劑的優異溶解性,故可塗料化。如此所得之耐熱構件、電子構件可適用於各種用途,可列舉例如:產業用機械零件、一般機械零件、汽車・鐵路・車輛等零件、宇宙・航空關聯零件、電子・電氣零件、建築材料、容器・包裝構件、生活用品、運動・休閒用品、風力發電用殼體構件等,但不是限定於該等之物。 [Heat-resistant materials and electronic materials] The cured product obtained from the curable composition containing the first maleimine compound (A1) and the second maleimine compound (A2) of the present disclosure has both excellent low hygroscopicity and low Due to its dielectric properties, it is suitable for heat-resistant components or electronic components. It is particularly suitable for use in prepregs, circuit substrates, semiconductor packaging materials, semiconductor devices, build-up films, build-up substrates, adhesives or resist materials using conductive pastes, etc. . Furthermore, it can also be used as a matrix resin of fiber-reinforced resin, and is particularly suitable as a prepreg with high heat resistance or a small dimensional change rate. Furthermore, since the second maleimide compound (A2) contained in the curable composition shows excellent solubility in various solvents, it can be formed into a paint. The heat-resistant members and electronic members thus obtained can be used in various applications, including: industrial machine parts, general machine parts, automobile, railway, vehicle and other parts, aerospace and aviation-related parts, electronic and electrical parts, building materials, and containers.・Packaging components, daily necessities, sports and leisure products, casing components for wind power generation, etc., but are not limited to these.
以下,針對使用本發明的硬化性樹脂組成物所製造之代表性的製品(電路基板、半導體封裝材料、半導體裝置、預浸漬物、增層基板、增層薄膜、導電糊),進行舉例說明。Hereinafter, typical products (circuit substrates, semiconductor packaging materials, semiconductor devices, prepregs, build-up substrates, build-up films, and conductive pastes) manufactured using the curable resin composition of the present invention will be described.
[電路基板] 本揭示為下述預浸漬物、及銅箔的積層體之電路基板。作為由本實施形態之硬化性組成物得到印刷電路基板之方法,可列舉藉由常見方法積層上述預浸漬物,適宜地重疊銅箔,在1~10MPa之加壓下、170~300℃下加熱壓接10分鐘~3小時之方法。 [Circuit board] This disclosure is a circuit board of a laminate of the following prepreg and copper foil. As a method of obtaining a printed circuit board from the curable composition of the present embodiment, the above-mentioned prepreg is laminated by a common method, copper foil is overlapped appropriately, and the press is heated and pressed at 170 to 300°C under a pressure of 1 to 10 MPa. Take 10 minutes to 3 hours.
[半導體封裝材料] 本揭示為含有本實施形態之硬化性組成物之半導體封裝材料。使用本實施形態之硬化性組成物所得之半導體封裝材料,藉由使用本揭示之第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2),由於改善了吸濕性、低介電損耗因數性,因此製造步驟中之加工性、成形性、耐回流性優異而成為較佳的態樣。 前述半導體封裝材料中所使用之本實施形態之硬化性組成物,可含有無機填充材料。另外,作為前述無機填充材料之填充率,相對於本實施形態之硬化性組成物100質量份,例如,可在0.5~1200質量份之範圍使用無機填充材料。又,作為該無機填充材料,如上述般,可列舉例如:硫酸鋇、鈦酸鋇、無定形矽石、結晶性矽石、新堡矽藻土(Neuburg Siliceous Earth)、熔融矽石、球狀矽石、滑石、黏土、碳酸鎂、碳酸鈣、氧化鋁、氫氧化鋁、氮化矽、氮化鋁等。 [Semiconductor packaging materials] The present disclosure is a semiconductor packaging material containing the curable composition of this embodiment. The semiconductor packaging material obtained by using the curable composition of this embodiment has improved moisture absorption by using the first maleimide compound (A1) and the second maleimide compound (A2) of the present disclosure. It has excellent properties and low dielectric dissipation factor, so it has excellent processability, formability and reflow resistance in the manufacturing process, making it a better aspect. The curable composition of this embodiment used in the aforementioned semiconductor packaging material may contain an inorganic filler. In addition, the filling rate of the inorganic filler may be, for example, in the range of 0.5 to 1,200 parts by mass relative to 100 parts by mass of the curable composition of the present embodiment. Examples of the inorganic filler include barium sulfate, barium titanate, amorphous silica, crystalline silica, Neuburg Siliceous Earth, fused silica, and spherical silica. Silica, talc, clay, magnesium carbonate, calcium carbonate, aluminum oxide, aluminum hydroxide, silicon nitride, aluminum nitride, etc.
作為得到前述半導體封裝材料的方法,可列舉:在本實施形態之硬化性組成物中,使用擠出機、捏合機、輥機等進一步因應需要將任意成分的硬化促進劑及/或添加劑充分地熔融混合直至成為均勻之方法。作為功率電晶體、功率IC用高熱傳導半導體封裝材料使用的情況下,可使用比熔融矽石更高熱傳導率之晶性矽石、氧化鋁、氮化矽等之高填充化、或熔融矽石、結晶性矽石、氧化鋁、氮化矽等。其填充率較佳為硬化性組成物每100質量份以30~95質量份之範圍使用無機填充材料,其中,為了謀求阻燃性、耐濕性、耐焊錫裂紋性的提升,線膨張係數的降低,更佳為70質量份以上,進一步較佳為80質量份以上。An example of a method for obtaining the aforementioned semiconductor encapsulating material is to use an extruder, a kneader, a roller machine, etc., and further add any component of the curing accelerator and/or additive to the curable composition according to the present embodiment as necessary. Melt and mix until uniform. When used as a high thermal conductivity semiconductor packaging material for power transistors and power ICs, highly filled crystalline silica, aluminum oxide, silicon nitride, etc. with higher thermal conductivity than fused silica, or fused silica can be used , crystalline silica, alumina, silicon nitride, etc. The filling rate is preferably in the range of 30 to 95 parts by mass per 100 parts by mass of the curable composition. Among them, in order to improve flame retardancy, moisture resistance, and solder crack resistance, the linear expansion coefficient The reduction is preferably 70 parts by mass or more, further preferably 80 parts by mass or more.
[半導體裝置] 本揭示係包含前述半導體封裝材料之硬化物的半導體裝置。使用本實施形態之硬化性組成物得到半導體封裝材料後使用該半導體封裝材料所得之半導體裝置,其由於使用本揭示之第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2),故為低黏度且流動性優異,此外,由於改善吸濕性、熱彈性模數或與金屬材料之接著性,故製造步驟中之加工性、成形性、耐回流性優異,而成為較佳的態樣。 [Semiconductor device] The present disclosure relates to a semiconductor device including a cured product of the aforementioned semiconductor packaging material. A semiconductor device obtained by using the curable composition of the present embodiment to obtain a semiconductor encapsulating material and then using the semiconductor encapsulating material uses the first maleimide compound (A1) and the second maleimide compound of the present disclosure. (A2), it has low viscosity and excellent fluidity. In addition, since it improves hygroscopicity, thermoelastic modulus, or adhesion to metal materials, it has excellent processability, formability, and reflow resistance in the manufacturing process, and Become a better form.
作為得到前述半導體裝置之方法,可列舉使用澆鑄成型、或轉注成型機、射出成形機等將前述半導體封裝材料成形,進一步在室溫(20℃)~250℃之溫度範圍進行加熱硬化之方法。As a method of obtaining the semiconductor device, there is a method of molding the semiconductor packaging material using casting molding, transfer molding machine, injection molding machine, etc., and further heating and hardening at a temperature range of room temperature (20°C) to 250°C.
[預浸漬物] 本揭示係具有補強基材、及含浸於前述補強基材的本實施形態之硬化性組成物的半硬化物之預浸漬物。作為由上述硬化性組成物得到預浸漬物之方法,可列舉:摻合後述的有機溶媒,將經清漆化的硬化性組成物含浸於補強基材(紙、玻璃布、玻璃不織布、聚芳醯胺(aramid)紙、聚芳醯胺布、玻璃氈、玻纖紗束布等)後,以對應於所用的溶媒種類之加熱溫度,較佳以50~170℃加熱,使前述硬化性組成物進行半硬化(或者未硬化)而得到預浸漬物之方法。此時所用的硬化性組成物與補強基材之質量比例係沒特別的限定,但通常將預浸漬物中所含之樹脂分量調製成為20~60質量%為佳。 本實施形態中,硬化性組成物的半硬化物係藉由調整加熱溫度及加熱時間,不完成硬化反應,在途中使其停止而獲得。又,例如,半硬化物可為例如85%以下5%以上的硬化度。另一方面,本實施形態中的硬化物可具有比半硬化物高的硬化度。 另外,該半硬化物之硬化度係可藉由DSC測量加熱硬化性組成物時的硬化發熱量與其半硬化物的硬化發熱量,並由下式算出。 硬化度(%)=[1-(半硬化物的硬化發熱量/硬化性組成物的硬化發熱量)]×100 [prepreg] The present invention discloses a prepreg having a reinforcing base material and a semi-cured material impregnated with the curable composition of the present embodiment in the reinforcing base material. An example of a method for obtaining a prepreg from the above-mentioned curable composition is to blend an organic solvent described below and impregnate the varnished curable composition into a reinforcing base material (paper, glass cloth, glass nonwoven fabric, polyarylene). (aramid paper, polyarylamide cloth, glass mat, fiberglass gauze cloth, etc.), and then heat it at a heating temperature corresponding to the type of solvent used, preferably 50 to 170°C, to make the aforementioned curable composition A method of semi-hardening (or unhardening) to obtain prepreg. The mass ratio of the curable composition and the reinforcing base material used in this case is not particularly limited, but it is generally preferable to adjust the resin component contained in the prepreg to 20 to 60 mass %. In this embodiment, the semi-cured product of the curable composition is obtained by adjusting the heating temperature and heating time so that the curing reaction is not completed but is stopped midway. Furthermore, for example, the semi-hardened material may have a degree of hardening of 85% or less and 5% or more. On the other hand, the cured product in this embodiment may have a higher degree of hardening than the semi-cured product. In addition, the degree of hardening of the semi-cured material can be calculated by measuring the curing calorific value when the curable composition is heated and the curing calorific value of the semi-cured material using DSC. Degree of hardening (%) = [1-(hardening heat of semi-hardened material/hardening heat of curable composition)]×100
作為本實施形態之預浸漬物之製造中所使用之有機溶媒,可列舉例如:甲基乙基酮、丙酮、二甲基甲醯胺、甲基異丁基酮、甲氧基丙醇、環己酮、甲基賽路蘇、乙醚二乙二醇乙酸酯(ethyl diglycol acetate)、丙二醇單甲基醚乙酸酯(prolylene glycol monomethyl ether acetate)等,其選擇、適當的使用量係可根據用途而適宜地選擇,但例如如下述,在從預浸漬物進一步製造印刷電路基板的情況下,較佳為使用甲基乙基酮、丙酮、二甲基甲醯胺等之沸點為160℃以下之極性溶媒,又,較佳為不揮發成分係以成為40~80質量%之比例使用。又,作為本實施形態之預浸漬物之製造所使用之補強基材,係包含玻璃纖維、聚酯纖維、聚醯胺纖維等之無機纖維、包含有機纖維之織布或不織布、或墊子、紙等,並可單獨或者組合而使用此等。Examples of the organic solvent used in the production of the prepreg of this embodiment include methyl ethyl ketone, acetone, dimethyl formamide, methyl isobutyl ketone, methoxypropanol, and cyclohexanone. Hexanone, methylcerosu, ethyl diglycol acetate, prolylene glycol monomethyl ether acetate, etc., the selection and appropriate usage amount can be based on However, for example, when manufacturing a printed circuit board from a prepreg, it is preferable to use methyl ethyl ketone, acetone, dimethylformamide, etc., with a boiling point of 160°C or lower, as described below. As for the polar solvent, the non-volatile component is preferably used in a ratio of 40 to 80% by mass. In addition, as the reinforcing base material used in the production of the prepreg of this embodiment, inorganic fibers containing glass fiber, polyester fiber, polyamide fiber, etc., woven or non-woven fabrics containing organic fibers, or mats, paper etc., and may be used alone or in combination.
作為本實施形態之預浸漬物之熱處理條件,係因應所使用的有機溶劑、觸媒、各種添加劑之種類、使用量等而適宜地選擇,但通常較佳為在80~220℃之溫度,3分鐘~30分鐘之條件進行。The heat treatment conditions for the prepreg in this embodiment are appropriately selected depending on the types and amounts of organic solvents, catalysts, and various additives used, but generally a temperature of 80 to 220°C is preferred. 3 minutes to 30 minutes.
[增層基板] 作為從本實施形態之硬化性組成物得到增層基板之方法,可列舉經由以下之步驟1~3之方法。在步驟1,首先,使用噴霧塗布法、簾幕式塗布法等將經適宜摻合橡膠、填料等之前述硬化性組成物塗布於經形成電路之電路基板上後,使之硬化。在步驟2,因應需要,在經塗布硬化性組成物的電路基板上進行指定之貫穿孔部等的開孔後,藉由粗化劑處理,藉由對其表面進行熱水清洗,於前述基板上形成凹凸,並將銅等之金屬進行鍍敷處理。在步驟3,根據所需依序重複步驟1~2之操作,將樹脂絕緣層及指定的電路圖案之導體層交互疊加(build up)形成增層基板。另外,在前述步驟中,貫穿孔部的開孔可在最外層的樹脂絕緣層形成後進行。又,本實施形態中的增層基板,亦可在170~300℃將於銅箔上使該組成物半硬化而成之附有樹脂之銅箔加熱壓接於經形成電路之配線基板上,藉此省略形成粗化面、鍍敷處理之步驟,而製作增層基板。 [Build-up substrate] An example of a method for obtaining a build-up substrate from the curable composition of this embodiment is through the following steps 1 to 3. In step 1, first, the above-mentioned curable composition suitably mixed with rubber, filler, etc. is applied on the circuit substrate on which the circuit is formed using a spray coating method, a curtain coating method, etc., and then hardens it. In step 2, if necessary, after opening designated through-holes, etc., on the circuit substrate coated with the curable composition, the substrate is treated with a roughening agent, and the surface is washed with hot water. Concave and convex are formed on the surface, and metals such as copper are plated. In step 3, the operations of steps 1 to 2 are repeated in sequence as required, and the resin insulating layer and the conductor layer of the designated circuit pattern are alternately stacked (build up) to form a build-up substrate. In addition, in the aforementioned steps, the opening of the through-hole portion may be performed after the outermost resin insulating layer is formed. In addition, the build-up substrate in this embodiment can also be made by heating and pressing the copper foil with resin, which is obtained by semi-hardening the composition on the copper foil, at 170 to 300° C. to the wiring substrate on which the circuit is formed. In this way, the steps of forming a roughened surface and plating treatment are omitted, and a build-up substrate is produced.
[增層薄膜] 本揭示為含有本實施形態之硬化性組成物的增層薄膜。作為製造本實施形態的增層薄膜之方法,可列舉:將上述硬化性組成物塗布於支撐薄膜(Y)上之後,使其乾燥,而使硬化性組成物層形成於支撐薄膜(Y)上,作為多層印刷配線板用的接著薄膜,藉此而製造之方法。 由硬化性組成物來製造增層薄膜的情況下,該薄膜重要的是在真空積層法的積層之溫度條件(通常70~140℃)下軟化,在電路基板之積層的同時,顯示電路基板中存在的通孔或者貫穿孔內的樹脂填充為可能之流動性(樹脂流動),較佳為以展現如此特性之方式摻合上述各成分。另外,在所得之增層薄膜、電路基板(覆銅積層板等)中,為了不產生起因於相分離等而顯示局部不同之特性值的現象,而使之在任意部位展現一定性能,故要求外觀均一性。 [Build-up film] The present disclosure is a build-up film containing the curable composition of this embodiment. An example of a method for producing the build-up film of this embodiment is to apply the above-mentioned curable composition on the support film (Y) and then dry it to form a curable composition layer on the support film (Y). , a method of manufacturing an adhesive film for multilayer printed wiring boards. When a build-up film is produced from a curable composition, it is important that the film softens under the temperature conditions of lamination by the vacuum lamination method (usually 70 to 140°C), and that the circuit substrate is laminated while the circuit substrate is being laminated. The resin filling in the existing through holes or through holes allows fluidity (resin flow), and it is preferable to blend the above-mentioned components in a manner to exhibit such characteristics. In addition, in the resulting build-up film and circuit board (copper-clad laminate, etc.), it is required to exhibit certain performance at any location in order to prevent the phenomenon of locally different characteristic values due to phase separation, etc. Uniformity of appearance.
此處,多層印刷配線板的貫穿孔之直徑通常為0.1~0.5mm,深度通常為0.1~1.2mm,通常在此範圍可填充樹脂者為佳。再者,當積層電路基板的兩面時,宜填充貫穿孔的1/2左右。Here, the diameter of the through hole of the multilayer printed wiring board is usually 0.1 to 0.5 mm, and the depth is usually 0.1 to 1.2 mm. Usually, it is better to fill the resin within this range. Furthermore, when laminating both sides of the circuit board, it is appropriate to fill approximately 1/2 of the through hole.
製造上述接著薄膜的方法,具體而言,可在調製清漆狀的上述硬化性樹脂組成物後,於支撐薄膜(Y)的表面上,塗布該清漆狀的組成物,並進一步藉由加熱或者噴吹熱風等,使有機溶媒乾燥,形成由硬化性組成物所構成的組成物層(X),藉此而製造。作為前述有機溶劑,例如:較佳使用丙酮、甲基乙基酮、環己酮等之酮類、醋酸乙酯、醋酸丁酯、乙酸賽路蘇、丙二醇單甲基醚乙酸酯、卡必醇乙酸酯等之醋酸酯類、賽路蘇、丁基卡必醇等之卡必醇類、甲苯、二甲苯等之芳香族烴類、二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯啶酮等,又,較佳係以不揮發成分成為30~60質量%之比例使用。The method of producing the above-mentioned adhesive film can be specifically prepared by preparing the above-mentioned curable resin composition in the form of varnish, coating the varnish-like composition on the surface of the support film (Y), and further heating or spraying. The organic solvent is dried by blowing hot air or the like to form a composition layer (X) composed of a curable composition, whereby the composition layer (X) is produced. As the aforementioned organic solvent, for example, it is preferable to use ketones such as acetone, methyl ethyl ketone, cyclohexanone, ethyl acetate, butyl acetate, celus acetate, propylene glycol monomethyl ether acetate, carbitol, etc. Acetate esters such as alcohol acetate, carbitols such as carbitol and butylcarbitol, aromatic hydrocarbons such as toluene and xylene, dimethylformamide, dimethylacetamide , N-methylpyrrolidone, etc., and it is preferably used in a ratio of 30 to 60 mass % of non-volatile components.
所形成的組成物層(X)之厚度通常較佳為設為導體層之厚度以上。由於電路基板所具有的導體層之厚度通常為5~70μm之範圍,故樹脂組成物層之厚度較佳為具有10~100μm之厚度。再者,本實施形態中的組成物層(X)亦可被後述的保護薄膜所保護。藉由以保護薄膜來保護,可防止灰塵等對樹脂組成物層表面之附著、損傷。The thickness of the formed composition layer (X) is generally preferably equal to or greater than the thickness of the conductor layer. Since the thickness of the conductor layer of the circuit substrate is usually in the range of 5 to 70 μm, the thickness of the resin composition layer is preferably in the range of 10 to 100 μm. Furthermore, the composition layer (X) in this embodiment may be protected by a protective film described below. By protecting it with a protective film, dust and the like can be prevented from adhering to and damaging the surface of the resin composition layer.
上述支撐薄膜(Y)及保護薄膜可列舉:聚乙烯、聚丙烯、聚氯乙烯等之聚烯烴、聚對苯二甲酸乙二酯(以下亦簡稱「PET」)、聚萘二甲酸乙二酯等之聚酯、聚碳酸酯、聚醯亞胺,甚至是脫模紙、銅箔、鋁箔等之金屬箔等。另外,支撐薄膜及保護薄膜係除了消光處理、電暈處理之外,還可施予脫模處理。支撐薄膜之厚度係沒有特別限定,但通常為以10~150μm,較佳為以25~50μm之範圍使用。又,保護薄膜之厚度較佳設為1~40μm。Examples of the above support film (Y) and protective film include polyolefins such as polyethylene, polypropylene, and polyvinyl chloride, polyethylene terephthalate (hereinafter also referred to as "PET"), and polyethylene naphthalate. Such as polyester, polycarbonate, polyimide, and even metal foil such as release paper, copper foil, aluminum foil, etc. In addition, in addition to matting treatment and corona treatment, the support film and protective film can also be subjected to mold release treatment. The thickness of the supporting film is not particularly limited, but is usually in the range of 10 to 150 μm, preferably 25 to 50 μm. In addition, the thickness of the protective film is preferably 1 to 40 μm.
上述支撐薄膜(Y)係在積層於電路基板後,或者藉由加熱硬化而形成絕緣層後,被剝離。若在將接著薄膜加熱硬化後剝離支撐薄膜(Y),則可防止硬化步驟的灰塵等之附著。在硬化後剝離的情況下,通常對支撐薄膜預先施予脫模處理。 另外,可從如前述進行而得之增層薄膜製造多層印刷電路基板。例如,在前述樹脂組成物層(X)被以保護薄膜保護的情況下,將此等剝離後,藉由例如真空積層法將前述樹脂組成物之層(X)積層於電路基板的單面或兩面上,以與電路基板直接接觸。積層的方法可為批次式,亦可以卷筒式連續進行。又,根據需要,可在進行積層前,根據需要將增層薄膜及電路基板先進行加熱(預熱)。積層的條件較佳為將壓接溫度(積層溫度)設為70~140℃,較佳為將壓接壓力設為1~11kgf/cm 2(9.8×10 4~107.9×10 4N/m 2),較佳在氣壓為20mmHg(26.7hPa)以下之減壓下進行積層。 The support film (Y) is peeled off after being laminated on the circuit board or forming an insulating layer by heating and curing. If the support film (Y) is peeled off after heating and hardening the adhesive film, dust and the like in the hardening step can be prevented from adhering. In the case of peeling after hardening, the support film is usually subjected to a release treatment in advance. In addition, a multilayer printed circuit board can be produced from the build-up film obtained as described above. For example, when the resin composition layer (X) is protected by a protective film, after peeling off the resin composition layer (X), the resin composition layer (X) is laminated on one side of the circuit board by, for example, a vacuum lamination method or Both sides are in direct contact with the circuit board. The lamination method can be batch type or continuous in roll type. Moreover, if necessary, the build-up film and the circuit board may be heated (preheated) before lamination. The conditions for lamination are preferably to set the crimping temperature (lamination temperature) to 70 to 140°C, and to set the crimping pressure to 1 to 11kgf/cm 2 (9.8×10 4 to 107.9×10 4 N/m 2 ), preferably lamination under reduced pressure of 20mmHg (26.7hPa) or less.
<導電糊> 作為從本發明之硬化性組成物得到導電糊之方法,可列舉例如:使導電性粒子分散至該組成物中之方法。上述導電糊係可根據所使用之導電性粒子的種類,而作為電路連接用糊樹脂組成物、異向性導電接著劑。 [實施例] <Conductive Paste> An example of a method for obtaining a conductive paste from the curable composition of the present invention is a method of dispersing conductive particles into the composition. The above-mentioned conductive paste can be used as a paste resin composition for circuit connection or an anisotropic conductive adhesive according to the type of conductive particles used. [Example]
藉由實施例、比較例更具體地說明本發明,惟以下的「份」及「%」只要沒有特別預先指明,則為質量基準。另外,所合成的第2馬來醯亞胺化合物(A2)之物性測量係如以下地實施,並顯示於表1中。The present invention will be explained more specifically through Examples and Comparative Examples. However, the following "parts" and "%" are based on mass unless otherwise specified in advance. In addition, the physical properties of the synthesized second maleimide compound (A2) were measured as follows, and are shown in Table 1.
(1)胺當量 藉由以下之測量法,測量中間體胺化合物(c)之胺當量。 於500mL附塞子的三角燒瓶中,精秤作為試料的中間體胺化合物(c)約2.5g、吡啶7.5g、醋酸酐2.5g、三苯基膦7.5g後,安裝冷卻管,於設定在120℃的油浴中加熱回流150分鐘。 冷卻後,添加蒸餾水5.0mL、丙二醇單甲基醚100mL、四氫呋喃75mL,以0.5mol/L氫氧化鉀-乙醇溶液,藉由電位差滴定法進行滴定。以同樣之方法進行空白試驗,進行修正。 胺當量(g/當量)=(S×2,000)/(Blank-A) S:試料之量(g) A:0.5mol/L氫氧化鉀-乙醇溶液之消耗量(mL) Blank:空白試驗中的0.5mol/L氫氧化鉀-乙醇溶液之消耗量(mL) (1)Amine equivalent The amine equivalent of the intermediate amine compound (c) is measured by the following measurement method. In a 500 mL Erlenmeyer flask with a stopper, approximately 2.5 g of the intermediate amine compound (c) as the sample, 7.5 g of pyridine, 2.5 g of acetic anhydride, and 7.5 g of triphenylphosphine were accurately weighed, and then a cooling tube was installed and set at 120 Heat to reflux in an oil bath at °C for 150 minutes. After cooling, add 5.0 mL of distilled water, 100 mL of propylene glycol monomethyl ether, and 75 mL of tetrahydrofuran, and titrate with a 0.5 mol/L potassium hydroxide-ethanol solution by potentiometric titration. Carry out a blank test in the same way and make corrections. Amine equivalent (g/equivalent)=(S×2,000)/(Blank-A) S: Amount of sample (g) A: Consumption of 0.5mol/L potassium hydroxide-ethanol solution (mL) Blank: Consumption of 0.5mol/L potassium hydroxide-ethanol solution in the blank test (mL)
(2)GPC測量 使用以下之測量裝置、測量條件,針對於實施例及比較例所得之第2馬來醯亞胺化合物(A2),算出數量平均分子量(Mn)、重量平均分子量(Mw)及分子量分布(Mw/Mn)。 「測量裝置」 Tosoh股份有限公司製「HLC-8320 GPC」 「測量條件」 管柱:Tosoh股份有限公司製保護管柱「HXL-L」+Tosoh股份有限公司製「TSK-GEL G2000HXL」+Tosoh股份有限公司製「TSK-GEL G2000HXL」+Tosoh股份有限公司製「TSK-GEL G3000HXL」+Tosoh股份有限公司製「TSK-GEL G4000HXL」 檢測器:RI(示差折射計) 資料處理:Tosoh股份有限公司製「GPC Workstation EcoSEC-WorkStation」 測量條件:管柱溫度 40℃ 展開溶媒 四氫呋喃 流速 1.0ml/分鐘 標準:依據前述「GPC Workstation EcoSEC-WorkStation」之測量手冊,使用分子量已知的下述單分散聚苯乙烯。 (使用聚苯乙烯) Tosoh股份有限公司製「A-500」 Tosoh股份有限公司製「A-1000」 Tosoh股份有限公司製「A-2500」 Tosoh股份有限公司製「A-5000」 Tosoh股份有限公司製「F-1」 Tosoh股份有限公司製「F-2」 Tosoh股份有限公司製「F-4」 Tosoh股份有限公司製「F-10」 Tosoh股份有限公司製「F-20」 Tosoh股份有限公司製「F-40」 Tosoh股份有限公司製「F-80」 Tosoh股份有限公司製「F-128」 試料:將以合成例所得之第2馬來醯亞胺化合物(A2)的樹脂固體含量換算為1.0質量%的四氫呋喃溶液用微過濾器過濾者(50μl)。 (2)GPC measurement The number average molecular weight (Mn), weight average molecular weight (Mw), and molecular weight distribution (Mw/ Mn). "Measuring device" "HLC-8320 GPC" manufactured by Tosoh Co., Ltd. "Measurement conditions" Column: Protection column "HXL-L" made by Tosoh Co., Ltd. + "TSK-GEL G2000HXL" made by Tosoh Co., Ltd. + "TSK-GEL G2000HXL" made by Tosoh Co., Ltd. + "TSK-GEL G3000HXL" made by Tosoh Co., Ltd. + Tosoh Co., Ltd. "TSK-GEL G4000HXL" Detector: RI (differential refractometer) Data processing: "GPC Workstation EcoSEC-WorkStation" manufactured by Tosoh Co., Ltd. Measuring conditions: Tube string temperature 40℃ Expansion solvent Tetrahydrofuran Flow rate 1.0ml/minute Standard: According to the measurement manual of the aforementioned "GPC Workstation EcoSEC-WorkStation", use the following monodisperse polystyrene with a known molecular weight. (use polystyrene) Made by Tosoh Co., Ltd. "A-500" Made by Tosoh Co., Ltd. "A-1000" Made by Tosoh Co., Ltd. "A-2500" Made by Tosoh Co., Ltd. "A-5000" Tosoh Co., Ltd. "F-1" Tosoh Co., Ltd. "F-2" Tosoh Co., Ltd. "F-4" Tosoh Co., Ltd. "F-10" Made by Tosoh Co., Ltd. "F-20" Made by Tosoh Co., Ltd. "F-40" Made by Tosoh Co., Ltd. "F-80" Made by Tosoh Co., Ltd. "F-128" Sample: A tetrahydrofuran solution whose resin solid content of the second maleimide compound (A2) obtained in the synthesis example was converted into 1.0 mass % was filtered with a microfilter (50 μl).
(3)FD-MS測量 實施例所得之第2馬來醯亞胺化合物(A2)的FD-MS光譜係使用以下的測量裝置、測量條件進行測量。 測量裝置:JMS-T100GC AccuTOF 測量條件 測量範圍:m/z=4.00~2000.00 變化率:51.2mA/min 最終電流值:45mA 陰極電壓:-10kV 記錄間隔:0.07sec (3)FD-MS measurement The FD-MS spectrum of the second maleimide compound (A2) obtained in the Example was measured using the following measuring device and measuring conditions. Measuring device: JMS-T100GC AccuTOF Measurement conditions Measuring range: m/z=4.00~2000.00 Change rate: 51.2mA/min Final current value: 45mA Cathode voltage: -10kV Recording interval: 0.07sec
(4) 13C-NMR測量 實施例所得之第2馬來醯亞胺化合物(A2)的 13C-NMR光譜係使用以下的測量裝置、測量條件進行測量。 13C-NMR:JEOL RESONANCE製「JNM-ECZ400S」 共振頻率:100MHz 累計次數:4000次 溶媒:氯仿-d 試料濃度:12質量% 鬆弛試劑(relaxation reagent):乙醯丙酮鉻(III) (4) 13 C-NMR Measurement The 13 C-NMR spectrum of the second maleimide compound (A2) obtained in the Example was measured using the following measurement device and measurement conditions. 13 C-NMR: "JNM-ECZ400S" manufactured by JEOL RESONANCE Resonance frequency: 100MHz Accumulated times: 4000 times Solvent: Chloroform-d Sample concentration: 12 mass% Relaxation reagent: Chromium acetyl acetonate (III)
(5)第2馬來醯亞胺化合物(A2)之合成 <合成例1>聚馬來醯亞胺化合物(X)之合成 (I)中間體胺化合物(c-1)之合成 於安裝有溫度計、冷卻管、Dean-Stark阱及攪拌機之燒瓶中,投入2-乙基苯胺242.4g(2.0mol)、二甲苯242g及活性白土80g,邊攪拌邊升溫到130℃,保持30分鐘。然後,耗時2小時滴下DVB-810(二乙烯基苯/乙基苯乙烯之混合物(二乙烯基苯/乙基苯乙烯=81/19(mol)%),NIPPON STEEL Chemical & Material製)272.0g,直接使其反應1小時。然後,耗時6小時升溫至190℃,保持10小時。反應後,空氣冷卻到100℃,以甲苯300g稀釋,藉由過濾而去除活性白土,於減壓下餾去溶劑及未反應物等之低分子量物,而得到中間體胺化合物(c-1)。中間體胺化合物(c-1)之胺當量為214g/當量。 (II)馬來醯亞胺化 於安裝有溫度計、冷卻管、Dean-Stark阱及攪拌機的2L燒瓶中,投入馬來酸酐117.7g(1.2mol)、甲苯700g,在室溫下攪拌。接著,耗時1小時將中間體胺化合物(c-1)214g(1當量)與DMF175g之混合溶液滴下,然後使其反應2小時。於其反應液中添加p-甲苯磺酸一水合物37.1g,加熱到115℃,將回流下共沸的水與甲苯冷卻・分離後,僅使甲苯回到系統內,進行脫水反應5小時。空氣冷卻到室溫後,以49%NaOH中和。然後,在60℃下減壓餾去甲苯與水,於燒瓶內殘留的DMF溶液中添加MEK(甲基乙基酮)600g。將其溶液升溫到60℃後,以離子交換水200g進行3次分液處理而去除溶液中的鹽。再者,添加硫酸鈉進行乾燥後,進行減壓濃縮,將所得之反應物在80℃下進行真空乾燥,得到聚馬來醯亞胺化合物(X)作為第2馬來醯亞胺化合物(A2)。該聚馬來醯亞胺化合物(X)之化學結構及特性解析係使用GPC、FD-MS及 13C-NMR確認。將其測量結果顯示於圖1A~圖1C中。又,根據GPC測量結果,聚馬來醯亞胺化合物(X)的Mn為998,Mw為367,834,Mw/Mn為368.697。 (5) Synthesis of the second maleimide compound (A2) <Synthesis Example 1> Synthesis of the polymaleimide compound (X) (I) Synthesis of the intermediate amine compound (c-1) Put 242.4g (2.0mol) of 2-ethylaniline, 242g of xylene and 80g of activated clay into the thermometer, cooling tube, Dean-Stark trap and stirrer flask, raise the temperature to 130°C while stirring, and keep it for 30 minutes. Then, DVB-810 (mixture of divinylbenzene/ethylstyrene (divinylbenzene/ethylstyrene=81/19(mol)%), manufactured by NIPPON STEEL Chemical & Material) 272.0 was dropped dropwise over 2 hours. g, let it react directly for 1 hour. Then, it took 6 hours to raise the temperature to 190°C and maintain it for 10 hours. After the reaction, the reaction mixture was air-cooled to 100°C, diluted with 300 g of toluene, filtered to remove activated clay, and low molecular weight substances such as the solvent and unreacted matter were distilled off under reduced pressure to obtain the intermediate amine compound (c-1). . The amine equivalent of the intermediate amine compound (c-1) was 214 g/equivalent. (II) Maleyl imidization In a 2L flask equipped with a thermometer, a cooling tube, a Dean-Stark trap and a stirrer, 117.7g (1.2mol) of maleic anhydride and 700g of toluene were added and stirred at room temperature. Next, a mixed solution of 214 g (1 equivalent) of the intermediate amine compound (c-1) and 175 g of DMF was dropped over 1 hour and allowed to react for 2 hours. 37.1 g of p-toluenesulfonic acid monohydrate was added to the reaction solution and heated to 115°C. After cooling and separating the azeotropic water and toluene under reflux, only toluene was returned to the system and dehydration reaction was performed for 5 hours. After the air was cooled to room temperature, it was neutralized with 49% NaOH. Then, toluene and water were distilled off under reduced pressure at 60° C., and 600 g of MEK (methyl ethyl ketone) was added to the DMF solution remaining in the flask. After the solution was heated to 60° C., 200 g of ion-exchange water was used to perform liquid separation three times to remove salt in the solution. Furthermore, after drying by adding sodium sulfate, the reaction product was concentrated under reduced pressure, and the obtained reaction product was vacuum dried at 80° C. to obtain a polymaleimide compound (X) as the second maleimide compound (A2). ). The chemical structure and characteristic analysis of the polymaleimide compound (X) were confirmed using GPC, FD-MS and 13 C-NMR. The measurement results are shown in Figures 1A to 1C. Moreover, according to the GPC measurement results, Mn of the polymaleimide compound (X) was 998, Mw was 367,834, and Mw/Mn was 368.697.
<實施例1~4及比較例1~4> <<硬化性組成物之調製與硬化物之製作>> 作為第1馬來醯亞胺化合物(A1),使用第1馬來醯亞胺化合物(1)(日本專利第6797356號之合成例1中記載之馬來醯亞胺化合物A-1中記載之具有茚烷骨架之雙馬來醯亞胺化合物(下述化學式(7)(n A1=1.47、分子量分布(Mw/Mn)=1.81))、第1馬來醯亞胺化合物(2)(「BMI-1000」大和化成工業股份有限公司製(下述化學式(8))、及第1馬來醯亞胺化合物(3)(「BMI-5100」大和化成工業股份有限公司製(下述化學式(9))。 又,作為第2馬來醯亞胺化合物(A2),使用於上述合成例1所得之聚馬來醯亞胺化合物(X)。 用以下表1所示之比例將前述第1馬來醯亞胺化合物(A1)、前述第2馬來醯亞胺化合物(A2)、及作為硬化觸媒之DCPO(「PERCUMYL D(パークミルD)」、日油股份有限公司製、Dicumyl Peroxide)進行摻合,調製實施例1~4及比較例1~4之硬化性組成物。 <Examples 1 to 4 and Comparative Examples 1 to 4><<Preparation of Curable Composition and Preparation of Cured Materials>> As the first maleimide compound (A1), the first maleimide compound was used (1) (Bismaleimine compound having an indene skeleton described in the maleimide compound A-1 described in Synthesis Example 1 of Japanese Patent No. 6797356 (the following chemical formula (7) (n A1 =1.47, molecular weight distribution (Mw/Mn)=1.81)), the first maleimide compound (2) ("BMI-1000" manufactured by Yamato Chemical Industry Co., Ltd. (the following chemical formula (8)), and the 1 Maleimide compound (3) ("BMI-5100" manufactured by Yamato Chemical Industry Co., Ltd. (the following chemical formula (9)). Moreover, as the 2nd maleimide compound (A2), the polymaleimide compound (X) obtained in the said synthesis example 1 was used. The aforementioned first maleimide compound (A1), the aforementioned second maleimide compound (A2), and DCPO ("PERCUMYL D (パークミルD)" as a curing catalyst) were mixed in the ratio shown in Table 1 below. ", Dicumyl Peroxide manufactured by NOF Co., Ltd.) were blended to prepare curable compositions of Examples 1 to 4 and Comparative Examples 1 to 4.
接著,藉由使用以下之硬化條件,將實施例1~4及比較例1~4之硬化性組成物進行硬化,分別製作對應於實施例1~4及比較例1~4之硬化性組成物的硬化物。然後,以下述方法進行介電損耗因數及玻璃轉移溫度之物性評價。於表1中顯示其結果。 <<硬化條件>> 使用真空加壓機,在200℃下2小時後,在250℃下加熱硬化2小時。 成型後板厚:1.3mm <<介電常數及介電損耗因數之評價>> 依據JIS-C-6481,使用Agilent Technologies股份有限公司製網路分析器「E8362C」,以空腔共振法,絕對乾燥後,測量在23℃、濕度50%之室內保管24小時後的試驗片之10GHz的介電常數(Dk)及介電損耗因數(Df)。 <<玻璃轉移溫度>> 將於本實施例・比較例所得之硬化性組成物硬化而得之各硬化物切出寬5mm、長54mm之大小,將其當作試驗片。使用黏彈性測量裝置(DMA:Hitachi High-Tech Science Corporation製固體黏彈性測量裝置「DMS6100」,變形方式:雙端彎曲,測量方式:正弦波振動、頻率1Hz、升溫速度3℃/分鐘),將此試驗片之彈性模數變化成為最大(tanδ變化率最大)之溫度評價為玻璃轉移溫度(Tg(℃))。 Next, the curable compositions of Examples 1 to 4 and Comparative Examples 1 to 4 were cured by using the following curing conditions to produce curable compositions corresponding to Examples 1 to 4 and Comparative Examples 1 to 4 respectively. of hardened matter. Then, the physical properties of the dielectric loss factor and glass transition temperature were evaluated by the following methods. The results are shown in Table 1. <<Hardening conditions>> Using a vacuum press, heat and harden at 250°C for 2 hours after 2 hours at 200°C. Plate thickness after forming: 1.3mm <<Evaluation of dielectric constant and dielectric loss factor>> According to JIS-C-6481, using the network analyzer "E8362C" manufactured by Agilent Technologies Co., Ltd., using the cavity resonance method, after absolute drying, the test piece was measured after being stored in a room at 23°C and a humidity of 50% for 24 hours. Dielectric constant (Dk) and dielectric loss factor (Df) at 10GHz. <<Glass transition temperature>> Each hardened product obtained by hardening the curable composition obtained in this Example and Comparative Example was cut into a size of 5 mm in width and 54 mm in length, and this was used as a test piece. Using a viscoelasticity measurement device (DMA: Solid viscoelasticity measurement device "DMS6100" manufactured by Hitachi High-Tech Science Corporation, deformation method: double-end bending, measurement method: sine wave vibration, frequency 1Hz, temperature rise rate 3°C/min), The temperature at which the elastic modulus change of this test piece reaches the maximum (the tan δ change rate is the maximum) is evaluated as the glass transition temperature (Tg (°C)).
[表1]
從上述表1所示之結果,比較實施例1~4與比較例1~4時,可確認藉由使用實施例1~4之含有第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2)之硬化性組成物,可形成具有低介電損耗因數性、及高玻璃轉移溫度,且不易產生破裂之硬化物。又,可確認藉由使用實施例1~4之含有第1馬來醯亞胺化合物(A1)及第2馬來醯亞胺化合物(A2)之硬化性組成物,即使在Sub6以上之頻段,也可形成具有低介電損耗因數性、及高玻璃轉移溫度,且不易產生破裂之硬化物。 [產業上利用之可能性] From the results shown in Table 1 above, when Examples 1 to 4 are compared with Comparative Examples 1 to 4, it can be confirmed that by using the first maleimide compound (A1) and the second maleimide compound of Examples 1 to 4, The curable composition of the lymide compound (A2) can form a cured product that has low dielectric loss factor, high glass transition temperature, and is not prone to cracking. Furthermore, it was confirmed that by using the curable composition containing the first maleimide compound (A1) and the second maleimide compound (A2) of Examples 1 to 4, even in the frequency band of Sub6 or above, It can also form a hardened product with low dielectric loss factor, high glass transition temperature, and resistance to cracking. [Possibility of industrial application]
根據本揭示,可提供一種在硬化時不易產生破裂且顯示低介電特性及高玻According to the present disclosure, it is possible to provide a product that is less prone to cracking during hardening and exhibits low dielectric properties and high glass
無without
圖1A係顯示合成例1之聚馬來醯亞胺化合物(X)的GPC測量結果。 圖1B係顯示合成例1之聚馬來醯亞胺化合物(X)的FD-MS測量結果。 圖1C係顯示合成例1之聚馬來醯亞胺化合物(X)的NMR測量結果。 Figure 1A shows the GPC measurement results of the polymaleimide compound (X) of Synthesis Example 1. FIG. 1B shows the FD-MS measurement results of the polymaleimide compound (X) of Synthesis Example 1. FIG. 1C shows the NMR measurement results of the polymaleimide compound (X) of Synthesis Example 1.
無。without.
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