TW202348913A - Transmission device of electric tool comprising a housing unit, a spindle rotatably mounted on the housing unit, a transmission unit and a limit unit mounted on the housing unit to reduce wear and improve service life - Google Patents
Transmission device of electric tool comprising a housing unit, a spindle rotatably mounted on the housing unit, a transmission unit and a limit unit mounted on the housing unit to reduce wear and improve service life Download PDFInfo
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Abstract
Description
本發明是有關於一種電動工具,特別是指一種電動工具的傳動裝置。The present invention relates to an electric tool, and in particular to a transmission device of the electric tool.
參閱圖1,說明美國專利號第8485935B2號專利案所揭露之一種習知的手持式工具機的齒輪裝置1,夠被電動力驅動且傳遞動力至一主軸(圖未示),主要包含至少二個齒輪組11、12、一切換件13、一內齒環14,及一保持環15。該切換件13為一內齒環,能夠沿一移動方向X移動,且與其中一該齒輪組11嚙合。該內齒環14與另一該齒輪組12嚙合。該保持環15具有一抵靠該內齒環14的側面151,及一能夠卡合於該切換件13且限制該切換件13轉動的內齒部152。藉此,當該切換件13脫離該保持環15時,能夠與該其中一齒輪組11一起轉動,當該切換件13嚙合於該保持環14時,能夠產生減速作用,而達到變速的目的。Referring to Figure 1, a conventional gear device 1 of a handheld machine tool disclosed in U.S. Patent No. 8485935B2 can be driven by electric power and transmit power to a main shaft (not shown), and mainly includes at least two A gear set 11, 12, a switching member 13, an internal gear ring 14, and a retaining ring 15. The switching member 13 is an internal gear ring, capable of moving along a moving direction X and meshing with one of the gear sets 11 . The internal ring gear 14 meshes with the other gear set 12 . The retaining ring 15 has a side surface 151 that abuts the internal toothed ring 14 , and an internal toothed portion 152 that can engage with the switching member 13 and limit the rotation of the switching member 13 . Thereby, when the switching member 13 is separated from the retaining ring 15, it can rotate together with one of the gear sets 11. When the switching member 13 meshes with the retaining ring 14, it can produce a deceleration effect to achieve the purpose of speed change.
惟,由於該保持環15要同時承受來自該內齒環14沿該移動方向X的推力,還要承受限制該切換件13轉動時的扭力,因此,容易因為作用力過大而磨耗損傷,導致使用壽命較短。且在材料的選用上,會因為需求較高的結構強度及耐磨耗等特性,有成本較高的缺點。However, since the retaining ring 15 must simultaneously bear the thrust from the internal gear ring 14 along the moving direction Shorter lifespan. In addition, the selection of materials has the disadvantage of higher cost due to the requirement of higher structural strength and wear resistance.
因此,本發明之目的,即在提供一種能夠分散作用力,而提升使用壽命的電動工具的傳動裝置。Therefore, an object of the present invention is to provide a transmission device for an electric tool that can disperse the force and increase the service life.
於是,本發明電動工具的傳動裝置,包含一殼體單元、一主軸、一傳動單元,及一限位單元。Therefore, the transmission device of the electric tool of the present invention includes a housing unit, a spindle, a transmission unit, and a limiting unit.
該主軸可轉動地安裝在該殼體單元。The spindle is rotatably mounted on the housing unit.
該傳動單元安裝在該殼體單元內,能夠被一電動力驅動而帶動該主軸轉動,該傳動單元包括至少二齒輪組,其中一該齒輪組具有一可被操作地沿一軸線方向相對另一該齒輪組在一固定位置與一轉動位置間移動的活動齒輪,在該固定位置時,該活動齒輪被固定,使該傳動單元帶動該主軸以一第一轉速轉動,在該轉動位置時,該活動齒輪能夠轉動,使該傳動單元帶動該主軸以一大於該第一轉速的第二轉速轉動。The transmission unit is installed in the housing unit and can be driven by an electric power to drive the main shaft to rotate. The transmission unit includes at least two gear sets, wherein one of the gear sets has a gear that is operable relative to the other along an axis direction. The gear set has a movable gear that moves between a fixed position and a rotating position. When in the fixed position, the movable gear is fixed so that the transmission unit drives the main shaft to rotate at a first speed. When in the rotating position, the movable gear The movable gear can rotate, so that the transmission unit drives the main shaft to rotate at a second rotational speed greater than the first rotational speed.
該限位單元安裝在該殼體單元,並包括一第一環件,及一沿該軸線方向與該第一環件相間隔且不接觸的第二環件,該第一環件具有一抵靠於該另一齒輪組的第一環體部,該第二環件具有一第二環體部,及數個形成在該第二環體部一內表面的擋止部,該等擋止部卡合於該固定位置的活動齒輪,而限制該活動齒輪轉動。The limiting unit is installed on the housing unit and includes a first ring member and a second ring member that is spaced apart from the first ring member along the axial direction and does not contact the first ring member. Close to the first ring body part of the other gear set, the second ring member has a second ring body part and a plurality of stop parts formed on an inner surface of the second ring body part. These stops The part is engaged with the movable gear at the fixed position to restrict the rotation of the movable gear.
本發明之功效在於:以相間隔的第一環件與第二環件分別承受來自該其中一齒輪組的推力,及來自該活動齒輪的扭力,不但能夠分散作用力,且能夠針對不同的作用力選用適合的材料,而滅少磨耗,及提升使用壽命。The effect of the present invention is that the spaced first ring and the second ring respectively bear the thrust from one of the gear sets and the torsion from the movable gear, which can not only disperse the force, but also be able to target different effects. Make great efforts to select suitable materials to reduce wear and extend service life.
參閱圖2與圖3,本發明電動工具的傳動裝置的一實施例,包含一殼體單元2、一主軸3、一傳動單元4,及一限位單元5。Referring to FIGS. 2 and 3 , an embodiment of the transmission device of the electric power tool of the present invention includes a housing unit 2 , a spindle 3 , a transmission unit 4 , and a limiting unit 5 .
該殼體單元2包括二沿一軸線X方向相互對合且界定出該動力室20的殼體21、22。該殼體21具有二個環繞該軸線X的第一安裝面211(如圖4),及二個環繞該軸線X且沿該軸線X方向與該第一安裝面211(如圖4)相間隔的第二安裝面212(如圖4)。The housing unit 2 includes two housings 21 and 22 that are aligned with each other along an axis X direction and define the power chamber 20 . The housing 21 has two first mounting surfaces 211 surrounding the axis The second mounting surface 212 (as shown in Figure 4).
該主軸3沿該軸線X方向延伸可轉動地安裝在該殼體21,並具有一穿出該殼體21的穿出段31。The spindle 3 extends along the axis X direction and is rotatably mounted on the housing 21 , and has a penetration section 31 that penetrates the housing 21 .
參閱圖3、圖4與圖5,該傳動單元4安裝在該殼體單元2且位於該動力室20內,能夠被一電動力驅動而帶動該主軸3轉動。該傳動單元4包括三沿該軸線X方向排列的齒輪組41、42、43。Referring to Figures 3, 4 and 5, the transmission unit 4 is installed in the housing unit 2 and located in the power chamber 20, and can be driven by an electric power to drive the spindle 3 to rotate. The transmission unit 4 includes three gear sets 41, 42, and 43 arranged along the X direction of the axis.
該齒輪組41具有一可轉動的拖架411、三可轉動地連接於該拖架411的行星齒輪412、一固定在該殼體21的固定齒輪413,及一彈性元件組414。該拖架411具有一環繞該軸線X且嚙合於該主軸3的太陽齒部415。在本實施例中,該固定齒輪413是一種環形齒輪,環繞且嚙合於該等行星齒輪412。該彈性元件組414設置在該殼體21與該固定齒輪413間,恆產生使該固定齒輪413沿該軸線X方向朝相反於該主軸3的方向移動的彈力。The gear set 41 has a rotatable carriage 411 , three planetary gears 412 rotatably connected to the carriage 411 , a fixed gear 413 fixed on the housing 21 , and an elastic element group 414 . The carriage 411 has a sun gear portion 415 surrounding the axis X and engaged with the main shaft 3 . In this embodiment, the fixed gear 413 is a ring gear that surrounds and meshes with the planetary gears 412 . The elastic element group 414 is disposed between the housing 21 and the fixed gear 413 to constantly generate an elastic force to move the fixed gear 413 along the axis X direction in a direction opposite to the main shaft 3 .
該齒輪組42具有一可轉動的拖架421、三可轉動地連接於該拖架421的行星齒輪422,及一固定在該殼體22且沿該軸線X方向與該固定齒輪413相間隔的固定齒輪423。該拖架421具有一沿該軸線X方向延伸的太陽齒部424。該等行星齒輪422適用於環繞且嚙合於一馬達(圖未示)的一轉軸(圖未示)。在本實施例中,該固定齒輪423是一種環形齒輪,環繞且嚙合於該等行星齒輪422。The gear set 42 has a rotatable carriage 421, three planetary gears 422 rotatably connected to the carriage 421, and a planetary gear 422 fixed on the housing 22 and spaced apart from the fixed gear 413 along the axis X direction. Fixed gear 423. The carriage 421 has a sun gear portion 424 extending along the axis X direction. The planetary gears 422 are adapted to surround and mesh with a rotating shaft (not shown) of a motor (not shown). In this embodiment, the fixed gear 423 is a ring gear that surrounds and meshes with the planetary gears 422 .
該齒輪組43具有一可轉動的拖架431、三可轉動地連接於該拖架431的行星齒輪432,及一位於該等固定齒輪413、423間的活動齒輪433。該拖架431具有一沿該軸線X方向延伸且嚙合於該等行星齒輪412的太陽齒部434。該等行星齒輪432環繞且嚙合於該拖架421的太陽齒部424。The gear set 43 has a rotatable carriage 431 , three planetary gears 432 rotatably connected to the carriage 431 , and a movable gear 433 located between the fixed gears 413 and 423 . The carriage 431 has a sun gear portion 434 extending along the axis X direction and meshing with the planetary gears 412 . The planetary gears 432 surround and mesh with the sun gear portion 424 of the carriage 421 .
在本實施例中,該活動齒輪433是一種環形齒輪,可被操作地沿該軸線X方向相對該等齒輪組41在一固定位置(如圖3)與一轉動位置(如圖6)間移動。在該固定位置時,該活動齒輪433被固定,使該傳動單元4帶動該主軸3以一第一轉速轉動。在該轉動位置時,該活動齒輪433能夠與該等齒輪組41一起轉動,使該傳動單元4帶動該主軸3以一大於該第一轉速的第二轉速轉動。In this embodiment, the movable gear 433 is a ring gear that is operable to move along the axis X direction relative to the gear sets 41 between a fixed position (as shown in Figure 3) and a rotational position (as shown in Figure 6) . In the fixed position, the movable gear 433 is fixed, so that the transmission unit 4 drives the main shaft 3 to rotate at a first speed. In this rotational position, the movable gear 433 can rotate together with the gear sets 41 so that the transmission unit 4 drives the main shaft 3 to rotate at a second rotational speed greater than the first rotational speed.
該限位單元5安裝在該等殼體21、22間,並包括一第一環件51,及一沿該軸線X方向與該第一環件51相間隔且不接觸的第二環件52。The limiting unit 5 is installed between the housings 21 and 22 and includes a first ring 51 and a second ring 52 spaced apart from and not in contact with the first ring 51 along the axis X direction. .
該第一環件51具有一抵靠於該固定齒輪413的第一環體部511,及二由該第一環體部511延伸且連接於該第一安裝面211的第一安裝部512。The first ring member 51 has a first ring body portion 511 that abuts the fixed gear 413 , and two first mounting portions 512 extending from the first ring body portion 511 and connected to the first mounting surface 211 .
該第二環件52具有一第二環體部521、數個由該第二環體部521延伸且連接於該第二安裝面212的第二安裝部522,及數個形成在該第二環體部521一內表面的擋止部523。該等擋止部523卡合於該固定位置的活動齒輪433,而限制該活動齒輪433轉動。The second ring member 52 has a second ring body part 521, a plurality of second mounting parts 522 extending from the second ring body part 521 and connected to the second mounting surface 212, and a plurality of second mounting parts 522 formed on the second ring body part 521. The ring body part 521 has a stopper part 523 on the inner surface. The blocking portions 523 engage with the fixed position of the movable gear 433 to limit the rotation of the movable gear 433 .
參閱圖3、圖5與圖6,當該活動齒輪433被操作而沿該軸線X方向朝該主軸3方向移動至該固定位置時,該活動齒輪433會被該第二環件52的第二環體部521阻擋,而穩定於固定位置及嚙合於該第二環件52的擋止部523,使該活動齒輪433受阻於該等擋止部523而無法轉動。且被該轉軸(圖未示)帶動的該等行星齒輪422會在依循該固定齒輪423自轉的過程中,同時環繞該軸線X公轉,並帶動該拖架421轉動。此時,該拖架421的太陽齒部424會在轉動過程中,帶動該等行星齒輪432,使該等行星齒輪432在依循該活動齒輪433自轉的過程中,同時環繞該軸線X公轉,並帶動該拖架431轉動。藉此,在該拖架431的太陽齒部434轉動的過程中,帶動該等行星齒輪412,使該等行星齒輪412在依循該固定齒輪413自轉的過程中,同時環繞該軸線X公轉,並通過該太陽齒部415帶動該主軸3以該第一轉速轉動。Referring to Figures 3, 5 and 6, when the movable gear 433 is operated to move toward the fixed position along the axis The ring body part 521 blocks and is stabilized in a fixed position and meshes with the stopper parts 523 of the second ring member 52, so that the movable gear 433 is blocked by the stopper parts 523 and cannot rotate. And the planetary gears 422 driven by the rotating shaft (not shown) will simultaneously revolve around the axis X while following the rotation of the fixed gear 423, and drive the trailer 421 to rotate. At this time, the sun gear portion 424 of the trailer 421 will drive the planetary gears 432 during the rotation process, so that the planetary gears 432 will simultaneously revolve around the axis X while following the rotation of the movable gear 433, and The drag frame 431 is driven to rotate. Thereby, during the rotation of the sun gear portion 434 of the trailer 431, the planetary gears 412 are driven, so that the planetary gears 412 simultaneously revolve around the axis X while following the rotation of the fixed gear 413, and The main shaft 3 is driven to rotate at the first rotation speed by the sun gear portion 415 .
當該活動齒輪433被操作而位於該轉動位置時,由於該活動齒輪433脫離該第二環件52的擋止部523,因此,被該轉軸(圖未示)帶動的該等行星齒輪422會在依循該固定齒輪423自轉的過程中,同時環繞該軸線X公轉,並帶動該拖架421轉動。此時,該拖架421的太陽齒部424會在轉動過程中,帶動該等行星齒輪432,且在該等行星齒輪432自轉及公轉的過程中,同步帶動該活動齒輪433環繞該軸線X轉動及帶動該拖架431轉動,而能夠在該拖架431的太陽齒部434轉動的過程中,帶動該等行星齒輪412,使該等行星齒輪412在依循該固定齒輪413自轉的過程中,同時環繞該軸線X公轉,並通過該太陽齒部415帶動該主軸3以該第二轉速轉動。藉此,通過操作該活動齒輪433的位置,達到變速的目的。When the movable gear 433 is operated to be in the rotation position, since the movable gear 433 is separated from the stopper 523 of the second ring 52 , the planetary gears 422 driven by the rotating shaft (not shown) will While following the rotation of the fixed gear 423, it simultaneously revolves around the axis X and drives the trailer 421 to rotate. At this time, the sun gear portion 424 of the trailer 421 will drive the planetary gears 432 during the rotation process, and during the rotation and revolution of the planetary gears 432, the movable gear 433 will be synchronously driven to rotate around the axis X. And drive the trailer 431 to rotate, and can drive the planetary gears 412 during the rotation of the sun gear portion 434 of the trailer 431, so that the planetary gears 412 follow the rotation of the fixed gear 413, and at the same time It revolves around the axis X and drives the main shaft 3 to rotate at the second rotation speed through the sun gear portion 415 . Thereby, by operating the position of the movable gear 433, the purpose of speed change is achieved.
值得說明的是,前述操作該活動齒輪433移動的構造及動作,並不是本案技術特徵,且由於本領域中具有通常知識者根據以上說明可以推知擴充細節,因此不多加說明。It is worth noting that the aforementioned structure and action for operating the movement of the movable gear 433 are not technical features of this case, and since those with ordinary knowledge in the art can infer the extended details based on the above description, no further description will be given.
應當注意的是,該齒輪組43的數目不限於3組,在本實施例的其它變化例中,也可以如圖7所示,為2組,或4組以上。藉此,如圖7所示,可以省略該齒輪組42,使該等行星齒輪432適用於環繞且嚙合於該馬達(圖未示)的該轉軸(圖未示) ,而同樣能夠通過操作該活動齒輪433的位置,達到變速的目的。It should be noted that the number of the gear sets 43 is not limited to 3 sets. In other variations of this embodiment, it can also be 2 sets, or 4 or more sets as shown in FIG. 7 . Thereby, as shown in Figure 7, the gear set 42 can be omitted, so that the planetary gears 432 are suitable for surrounding and meshing with the rotating shaft (not shown) of the motor (not shown), and can also be operated by operating the The position of the movable gear 433 achieves the purpose of speed change.
經由以上的說明,可將前述實施例的優點歸納如下:Through the above description, the advantages of the foregoing embodiments can be summarized as follows:
本發明能夠以該第一環件51阻擋該固定齒輪413沿該軸線X方向移動,及承受該固定齒輪413沿該軸線X方向的推力。及以相間隔且不接觸於該第一環件51的第二環件52承受限制該活動齒輪433轉動時的扭力。藉此,以該第一環件51、該第二環件52分散作用力於不同的元件,且能夠針對不同的作用力選用耐磨耗及高硬度的材料,而滅少磨耗,及提升使用壽命。The present invention can use the first ring member 51 to block the fixed gear 413 from moving along the axis X direction and withstand the thrust of the fixed gear 413 along the axis X direction. And the second ring member 52 which is spaced apart and not in contact with the first ring member 51 bears the torsion force when the movable gear 433 rotates. Thereby, the first ring member 51 and the second ring member 52 are used to disperse the forces on different components, and materials with wear resistance and high hardness can be selected for different forces, thereby reducing wear and improving use. lifespan.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention, and should not be used to limit the scope of the present invention. All simple equivalent changes and modifications made based on the patent scope of the present invention and the content of the patent specification are still within the scope of the present invention. Within the scope covered by the patent of this invention.
2:殼體單元 20:動力室 21:殼體 211:第一安裝面 212:第二安裝面 22:殼體 3:主軸 31:穿出段 4:傳動單元 41:齒輪組 411:拖架 412:行星齒輪 413:固定齒輪 414:彈性元件組 415:太陽齒部 42:齒輪組 421:拖架 422:行星齒輪 423:固定齒輪 424:太陽齒部 43:齒輪組 431:拖架 432:行星齒輪 433:活動齒輪 434:太陽齒部 5:限位單元 51:第一環件 511:第一環體部 512:第一安裝部 52:第二環件 521:第二環體部 522:第二安裝部 523:擋止部 X:軸線 2: Shell unit 20:Power room 21: Shell 211:First mounting surface 212: Second mounting surface 22: Shell 3: Spindle 31: wear out section 4: Transmission unit 41:Gear set 411:Trailer 412:Planetary gear 413:Fixed gear 414: Elastic component group 415:Sun gear part 42:Gear set 421:Trailer 422:Planetary gear 423:Fixed gear 424:Sun gear part 43:Gear set 431:Trailer 432:Planetary gear 433: Movable gear 434:Sun gear part 5:Limiting unit 51:First ring piece 511:First ring body part 512:First installation department 52:Second ring piece 521:Second Ring Body 522: Second installation department 523: Stopper X: axis
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一局部剖視圖,說明美國專利號第8485935B2號專利案所揭露之一種習知的手持式工具機的齒輪裝置; 圖2是一前視圖,說明本發明電動工具的傳動裝置的一實施例; 圖3是一沿著圖2中之線Ⅲ-Ⅲ所截取的剖視圖; 圖4是該實施例的一不完整的立體分解圖; 圖5是該實施例的一不完整的立體組合圖; 圖6是該實施例的一局部的剖視圖;及 圖7是一類似於圖3的剖視圖,但一傳動單元包含二齒輪組。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a partial cross-sectional view illustrating a conventional gear device of a handheld machine tool disclosed in U.S. Patent No. 8485935B2; Figure 2 is a front view illustrating an embodiment of the transmission device of the electric tool of the present invention; Figure 3 is a cross-sectional view taken along line III-III in Figure 2; Figure 4 is an incomplete three-dimensional exploded view of this embodiment; Figure 5 is an incomplete three-dimensional assembly view of this embodiment; Figure 6 is a partial cross-sectional view of the embodiment; and Figure 7 is a cross-sectional view similar to Figure 3, but with a transmission unit containing two gear sets.
2:殼體單元 2: Shell unit
21:殼體 21: Shell
22:殼體 22: Shell
3:主軸 3: Spindle
31:穿出段 31: wear out section
4:傳動單元 4: Transmission unit
41:齒輪組 41:Gear set
411:拖架 411:Trailer
412:行星齒輪 412:Planetary gear
413:固定齒輪 413:Fixed gear
414:彈性元件組 414: Elastic component group
415:太陽齒部 415:Sun gear part
42:齒輪組 42:Gear set
421:拖架 421:Trailer
422:行星齒輪 422:Planetary gear
423:固定齒輪 423:Fixed gear
424:太陽齒部 424:Sun gear part
43:齒輪組 43:Gear set
431:拖架 431:Trailer
432:行星齒輪 432:Planetary gear
433:活動齒輪 433: Movable gear
434:太陽齒部 434:Sun gear part
51:第一環件 51:First ring piece
511:第一環體部 511:First ring body part
52:第二環件 52:Second ring piece
521:第二環體部 521:Second Ring Body
523:擋止部 523: Stopper
X:軸線 X: axis
Claims (7)
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TW111122021A TWI810970B (en) | 2022-06-14 | 2022-06-14 | Drives for power tools |
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TW111122021A TWI810970B (en) | 2022-06-14 | 2022-06-14 | Drives for power tools |
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TW202348913A true TW202348913A (en) | 2023-12-16 |
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Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102008041718A1 (en) * | 2008-08-29 | 2010-03-04 | Robert Bosch Gmbh | Tool gear device |
CN102335904B (en) * | 2010-07-20 | 2014-04-16 | 苏州宝时得电动工具有限公司 | Power tool |
CN202192605U (en) * | 2010-12-03 | 2012-04-18 | 南京德朔实业有限公司 | Electric tool |
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