TW202346987A - Polarizing plate laminate for liquid crystal display device, and liquid crystal display device - Google Patents
Polarizing plate laminate for liquid crystal display device, and liquid crystal display device Download PDFInfo
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- G—PHYSICS
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- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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Abstract
Description
本發明係關於用於液晶顯示裝置的偏光板積層體以及具備偏光板積層體的液晶顯示裝置。 The present invention relates to a polarizing plate laminated body used in a liquid crystal display device and a liquid crystal display device provided with the polarizing plate laminated body.
至今為止,穿透型扭轉向列(Twisted Nematic;TN)驅動方式的液晶顯示裝置被廣泛使用。惟從特定方位的斜方向觀看該顯示裝置之際,會有亮度、對比度降低、變化為與正面方向觀看時的色調相異(色階反轉)等與視角有關的問題。 Until now, liquid crystal display devices using a transmission type twisted nematic (Twisted Nematic; TN) drive system have been widely used. However, when the display device is viewed from an oblique direction at a specific orientation, there will be problems related to the viewing angle, such as reduced brightness and contrast, and a different color tone (color gradation inversion) when viewed from the front.
TN驅動方式的液晶顯示裝置中,為了改善視角而使用了光學補償膜(相位差膜)等。以光學補償膜而言,可舉例如具有以三乙酸纖維素(TAC)作為支持體並在其上施以配向處理的配向膜,且更在其上形成盤形液晶層而製作的光學補償膜(例如富士軟片公司(FUJIFILM Corporation)製的WV膜)等。 In a TN drive type liquid crystal display device, an optical compensation film (retardation film) or the like is used in order to improve the viewing angle. An example of an optical compensation film is an alignment film that uses triacetyl cellulose (TAC) as a support, performs alignment treatment on the alignment film, and further forms a disk-shaped liquid crystal layer thereon. (For example, WV film manufactured by FUJIFILM Corporation), etc.
然而,僅使用此種光學補償膜時,視角擴大功效並不充分。例如,對於液晶顯示裝置的正面方向,從上下左右傾斜的方向來觀看時,會有上下左右之中的三個方向可得到視角擴大功效而剩餘的一個方向發生色階反轉的問題。 However, when such an optical compensation film is used alone, the viewing angle enlarging effect is not sufficient. For example, when viewing the front direction of a liquid crystal display device from up, down, left, and right directions, there is a problem that viewing angle expansion can be achieved in three directions (up, down, left, and right), while color gradation is inverted in the remaining one direction.
對此,專利文獻1揭示了可擴大視角特性的廣視角補償偏光板的技術。
In this regard,
[先前技術文獻] [Prior technical literature]
[專利文獻] [Patent Document]
[專利文獻1]日本特開2005-352404號公報 [Patent Document 1] Japanese Patent Application Publication No. 2005-352404
然而,專利文獻1的廣視角補償偏光板中,會有發生圖像模糊的情形,並且產生色階反轉的情形等,而有視認性不充分的情形。
However, in the wide viewing angle compensating polarizing plate of
對此,本發明的課題在於提供一種液晶顯示裝置用偏光板積層體,組裝至液晶顯示裝置時可提升視認性。 In this regard, an object of the present invention is to provide a polarizing plate laminate for a liquid crystal display device that can improve visibility when assembled into a liquid crystal display device.
本發明一態樣的液晶顯示裝置用偏光板積層體係至少具備偏光板、直線穿透率會因光的入射角而變化的異方性光擴散膜、以及光學補償膜; A polarizing plate laminate system for a liquid crystal display device according to one aspect of the present invention at least includes a polarizing plate, an anisotropic light diffusion film whose linear transmittance changes depending on the incident angle of light, and an optical compensation film;
前述偏光板、前述異方性光擴散膜及前述光學補償膜係依序直接或隔著其他的層而積層; The aforementioned polarizing plate, the aforementioned anisotropic light diffusion film and the aforementioned optical compensation film are laminated in sequence directly or through other layers;
前述異方性光擴散膜係具有基質區域以及折射率與前述基質區域相異的複數個柱狀區域; The aforementioned anisotropic light diffusion film system has a matrix region and a plurality of columnar regions with different refractive indexes from the aforementioned matrix region;
複數個前述柱狀區域係構成為從前述異方性光擴散膜的一表面起配向且延伸至另一表面;並且, The plurality of columnar regions are aligned from one surface of the anisotropic light diffusion film and extend to the other surface; and,
該液晶顯示裝置用偏光板積層體係以令前述偏光板相較於前述光學補償膜更偏靠視認側之方式積層於液晶顯示裝置的液晶單元。 In this polarizing plate lamination system for a liquid crystal display device, the polarizing plate is laminated on the liquid crystal cell of the liquid crystal display device in such a manner that the polarizing plate is closer to the viewing side than the optical compensation film.
前述光學補償膜較佳由顯現負的單軸性的材料所形成。 The optical compensation film is preferably formed of a material exhibiting negative uniaxiality.
前述光學補償膜較佳係在透明支持體上形成有包含盤形液晶化合物之層,且前述盤形液晶化合物的圓盤面相對於前述透明支持體的面傾斜配向。 The optical compensation film preferably has a layer containing a discotic liquid crystal compound formed on a transparent support, and the disc surface of the discotic liquid crystal compound is aligned obliquely with respect to the surface of the transparent support.
前述異方性光擴散膜在光的入射角為0°時的直線穿透率較佳為3%以上。 The linear transmittance of the aforementioned anisotropic light diffusion film when the incident angle of light is 0° is preferably 3% or more.
前述異方性光擴散膜的散射中心軸角度較佳為15°至60°。 The scattering central axis angle of the anisotropic light diffusion film is preferably 15° to 60°.
前述異方性光擴散膜的柱狀區域角度較佳為10°至40°。 The angle of the columnar region of the aforementioned anisotropic light diffusion film is preferably 10° to 40°.
前述異方性光擴散膜的最大直線穿透率較佳為60%以下。 The maximum linear transmittance of the aforementioned anisotropic light diffusion film is preferably 60% or less.
於前述柱狀區域的垂直於柱軸的剖面中,前述柱狀區域的平均長徑/平均短徑亦即前述柱狀區域的長寬比較佳為2至12。 In a cross section perpendicular to the column axis of the columnar region, the average major diameter/average minor diameter of the columnar region, that is, the aspect ratio of the columnar region is preferably 2 to 12.
前述偏光板較佳係於前述異方性光擴散膜側的面上積層有厚度方向之相位差(Rth)的絕對值為15nm以下的保護膜。 It is preferable that the polarizing plate is laminated with a protective film whose absolute value of the phase difference (Rth) in the thickness direction is 15 nm or less on the surface on the side of the anisotropic light diffusion film.
前述保護膜較佳為三乙酸纖維素(TAC)、環烯烴聚合物(COP)或聚甲基丙烯酸甲酯(PMMA)。 The aforementioned protective film is preferably triacetylcellulose (TAC), cycloolefin polymer (COP) or polymethylmethacrylate (PMMA).
本發明其他態樣的液晶顯示裝置係具備前述液晶顯示裝置用偏光板積層體以及液晶單元;並且, A liquid crystal display device according to another aspect of the present invention includes the aforementioned polarizing plate laminate for a liquid crystal display device and a liquid crystal cell; and,
前述液晶顯示裝置用偏光板積層體係以令前述偏光板相較於前述光學補償膜更偏靠視認側之方式積層於前述液晶單元上。 The polarizing plate lamination system for a liquid crystal display device is laminated on the liquid crystal unit in such a manner that the polarizing plate is closer to the viewing side than the optical compensation film.
前述液晶顯示裝置較佳為TN驅動方式者。 The aforementioned liquid crystal display device is preferably a TN drive type.
依據本發明,能夠提供一種組裝至液晶顯示裝置時可防止發生圖像模糊、色階反轉等的液晶顯示裝置用偏光板積層體。 According to the present invention, it is possible to provide a polarizing plate laminate for a liquid crystal display device that can prevent image blur, color gradation inversion, and the like when incorporated into a liquid crystal display device.
1:光源 1:Light source
2:檢測器 2: Detector
100:偏光板 100:Polarizing plate
110:偏光膜 110:Polarizing film
120:保護膜 120:Protective film
150:偏光板 150:Polarizing plate
200:異方性光擴散膜 200:Anisotropic light diffusion film
210:基質區域 210:Matrix area
220:柱狀區域 220: Column area
300:光學補償膜 300: Optical compensation film
400:液晶單元 400:LCD unit
A:偏光板積層體 A:Polarizing plate laminate
B:液晶顯示裝置 B: Liquid crystal display device
I:照射光 I: irradiation light
LA:長徑 LA: long diameter
SA:短徑 SA: short diameter
V:直線 V: straight line
圖1係顯示本發明的偏光板積層體A的構造例的概念剖面圖。 FIG. 1 is a conceptual cross-sectional view showing a structural example of the polarizing plate laminate A of the present invention.
圖2(1)係本發明的異方性光擴散膜之垂直於表面(主面)的剖面的概念圖,圖2(2)係本發明的異方性光擴散膜之於柱狀區域的垂直於柱軸的剖面的概念圖。 Figure 2(1) is a conceptual diagram of a cross-section perpendicular to the surface (main surface) of the anisotropic light-diffusion film of the present invention. Figure 2(2) is a cross-section of the anisotropic light-diffusion film of the present invention perpendicular to the column axis in the columnar region. Concept illustration of cross section.
圖3係說明本發明的異方性光擴散膜的散射中心軸P的概念圖。 FIG. 3 is a conceptual diagram illustrating the scattering center axis P of the anisotropic light diffusion film of the present invention.
圖4係顯示本發明的異方性光擴散膜的光學曲線(profile)的一例的圖表。 FIG. 4 is a graph showing an example of an optical profile of the anisotropic light diffusion film of the present invention.
圖5係顯示本發明的異方性光擴散膜的光學曲線的製作方法的概念圖。 FIG. 5 is a conceptual diagram showing a method for producing an optical curve of the anisotropic light diffusion film of the present invention.
圖6係本發明的液晶顯示裝置B的概念剖面圖。 FIG. 6 is a conceptual cross-sectional view of the liquid crystal display device B of the present invention.
以下詳細地說明本發明的實施型態,惟本發明不限於下述者。 The embodiments of the present invention will be described in detail below, but the present invention is not limited to the following.
本說明書中,數值範圍的說明記載為「a至b」時,若無特別說明,則表示a以上b以下。 In this specification, when the numerical range is described as "a to b", unless otherwise specified, it means a or more and b or less.
<<<<偏光板積層體A>>>> <<<<Polarizing plate laminate A>>>>
如圖1所示,偏光板積層體A係具備偏光板100、異方性光擴散膜200以及光學補償膜300。偏光板100、異方性光擴散膜200以及光學補償膜300係依序積層。
As shown in FIG. 1 , the polarizing plate laminated body A system includes a polarizing
此外,偏光板積層體A亦可視需要而具有其他的層。換言之,偏光板100、異方性光擴散膜200以及光學補償膜300可依序直接積層或亦可隔著其他的層進行積層,偏光板積層體A亦可具有其他的層作為最外層。
In addition, the polarizing plate laminated body A may have other layers as necessary. In other words, the polarizing
以下說明各層。 Each layer is explained below.
<<<偏光板100>>>
<<<
一般而言,偏光板100係具有僅使朝特定方向偏光的光通過的機能的板狀構件。偏光板100可採用用於顯示器的習知偏光板而無特別限制。
Generally speaking, the
偏光板100係包含偏光膜110。偏光膜110係具有下述性質的膜:於入射到偏光膜110的光的中,使具有某方向的振動面的光穿透,而吸收具有與該某方向正交的振動面的光。
The
就偏光膜110的材料而言,可舉例如PVA系樹脂等。典型而言,偏光膜110係於PVA樹脂吸附配向碘化合物等二色性色素而構成者。更具體而言,可對由PVA樹脂構成的膜進行二色性色素的染色後使其單軸延伸,之後施加硼酸交聯處理,藉此製造偏光膜110。 Examples of the material of the polarizing film 110 include PVA-based resin. Typically, the polarizing film 110 is formed by adsorbing dichroic dyes such as alignment iodine compounds on PVA resin. More specifically, the polarizing film 110 can be produced by dyeing a film made of PVA resin with a dichroic dye, uniaxially stretching the film, and then subjecting the film to a boric acid cross-linking treatment.
此外,偏光板100較佳係包含積層(貼合)於偏光膜110的至少單面的保護膜120。保護膜120係以物理性保護偏光膜110為目的而積層於偏光膜110的表面。保護膜120通常具有可視光的穿透性。
In addition, the
保護膜120較佳係如圖1所示地積層(貼合)於偏光膜110的兩面,但亦可僅積層(貼合)於偏光膜110的單面。 The protective film 120 is preferably laminated (laminated) on both sides of the polarizing film 110 as shown in FIG. 1 , but may also be laminated (laminated) on only one side of the polarizing film 110 .
偏光板100較佳係至少在異方性光擴散膜200側的面上積層保護膜120而成。換言之,保護膜120隔於異方性光擴散膜200與偏光膜110之間為較佳。
The
保護膜120積層(貼合)於偏光膜110的兩面時,第一片保護膜120與第二片保護膜120可為同性質的膜,亦可設為相異性質的膜。 When the protective film 120 is laminated (laminated) on both sides of the polarizing film 110 , the first protective film 120 and the second protective film 120 may be films of the same nature, or may be films of different natures.
就保護膜120的材料而言,若為具有保護偏光膜110的功能者,則無特別限制,惟以三乙酸纖維素(TAC)、環烯烴聚合物(COP)或聚甲基丙烯酸甲酯(PMMA)為較佳。 As for the material of the protective film 120, if it has the function of protecting the polarizing film 110, there is no particular restriction. However, triacetyl cellulose (TAC), cycloolefin polymer (COP) or polymethylmethacrylate ( PMMA) is preferred.
保護膜120(特別是設於偏光膜110的異方性光擴散膜200側的面上的保護膜120)的厚度方向的相位差(Rth)的絕對值,以15nm以下為佳,較佳為10nm以下,更佳為5nm以下。藉由如此地設定相位差,可抑制色調的變化。
The absolute value of the phase difference (Rth) in the thickness direction of the protective film 120 (especially the protective film 120 provided on the surface of the polarizing film 110 on the anisotropic
就保護膜120而言,將膜面內的折射率為最大時的方向(慢軸方向)的折射率設為nx,將面內與慢軸正交的方向的折射率設為ny,將厚度方向的折射率設為nz,將厚度設為d時,保護膜120的厚度方向的相位差(Rth)可由下式來定義。 For the protective film 120 , let the refractive index in the direction (slow axis direction) when the refractive index in the film plane is maximum be nx, let the refractive index in the direction orthogonal to the slow axis in the plane be ny, and let the thickness When the refractive index in the direction is nz and the thickness is d, the phase difference (Rth) in the thickness direction of the protective film 120 can be defined by the following equation.
Rth=[(nx+ny)/2-nz]×d Rth=[(nx+ny)/2-nz]×d
相位差(Rth)係使用相位差測定裝置KOBRA-WR(王子計測機器股份公司(Oji Scientific Instruments Co.,Ltd.)製品)在23℃、測定波長590nm的條件下所測得者。 The phase difference (Rth) was measured using a phase difference measuring device KOBRA-WR (manufactured by Oji Scientific Instruments Co., Ltd.) at 23° C. and a measurement wavelength of 590 nm.
保護膜120亦可為了提升對於偏光膜110的接著性等目的而經表面處理。 The protective film 120 may also be surface-treated for the purpose of improving adhesion to the polarizing film 110 .
偏光膜110與保護膜120的貼合例如可使用能量線硬化型接著劑、水溶性接著劑等。此外,亦可將與構成偏光膜110的樹脂材料(例如PVA系樹脂)為同性質或類似的材料作為接著劑來貼合偏光膜110與保護膜120。 The polarizing film 110 and the protective film 120 can be bonded together using, for example, an energy ray curable adhesive, a water-soluble adhesive, or the like. In addition, the polarizing film 110 and the protective film 120 may be bonded together using a material of the same nature or similar to the resin material (for example, PVA-based resin) constituting the polarizing film 110 as an adhesive.
偏光膜110與保護膜120的厚度可依照液晶顯示裝置B的設計等而適當變更。 The thickness of the polarizing film 110 and the protective film 120 can be appropriately changed according to the design of the liquid crystal display device B and the like.
就偏光膜110與保護膜120而言,可使用例如日本特開2005-173495號公報、日本特開2016-021034號公報、日本特開2016-041778號公報、日本特開2016-216618號公報、日本特開2017-009886號公報、日本特開2017-066365號公報、日本特開2017-146431號公報、日本特許第6610020號、國際公開編號WO2016/043241號等所揭示者。 For the polarizing film 110 and the protective film 120, for example, Japanese Patent Application Laid-Open No. 2005-173495, Japanese Patent Application Laid-Open No. 2016-021034, Japanese Patent Application Laid-Open No. 2016-041778, Japanese Patent Application Laid-Open No. 2016-216618, Those disclosed in Japanese Patent Application Publication No. 2017-009886, Japanese Patent Application Publication No. 2017-066365, Japanese Patent Application Publication No. 2017-146431, Japanese Patent No. 6610020, International Publication No. WO2016/043241, etc.
<<<<異方性光擴散膜200>>>>
<<<<Anisotropic
異方性光擴散膜200係具有直線穿透率會根據光的入射角而變化的性質(光的異方性)的膜。更具體而言,異方性光擴散膜200係具有(入射的光的直線方向的穿透光量)/(入射的光的光量)×100之直線穿透率會根據光的入射角而變化的性質。
The anisotropic
具備此種異方性光擴散膜200且使各層以預定的順序積層的偏光板積層體A,可顯著地提升液晶顯示裝置B的視認性(特別是可防止發生圖像模糊,且可使視角擴大)。
The polarizing plate laminate A provided with such an anisotropic
以下詳述異方性光擴散膜200。
The anisotropic
<<構造>> <<Construction>>
圖2(1)係異方性光擴散膜200之垂直於表面(主面)的剖面的概念圖,圖2(2)係異方性光擴散膜200之於柱狀區域220的垂直於柱軸的剖面的概念圖。
FIG. 2(1) is a conceptual diagram of a cross-section perpendicular to the surface (main surface) of the anisotropic light-
異方性光擴散膜200係具有基質區域210以及折射率與基質區域210相異的複數個柱狀區域220,且複數個柱狀區域220係構成為從異方性光擴散膜200的一表面(主面)起配向且延伸至另一表面(參照圖2(1))。
The anisotropic
在此,圖2係顯示後述柱狀區域220的長寬比較高的情況。 Here, FIG. 2 shows a case where the aspect ratio of the columnar region 220 described later is high.
長寬比較低(例如1以上未達2)的情況下,照射與柱狀區域220的軸方向平行的光時,其穿透光係等向性擴散。另一方面,長寬比較高(例如2以上)的情況下,同樣地照射與軸方向平行的光時,其係依照對應於長寬比的異方性擴散。 When the aspect ratio is low (for example, 1 or more but less than 2), when light parallel to the axial direction of the columnar region 220 is irradiated, the transmitted light is isotropically diffused. On the other hand, when the aspect ratio is high (for example, 2 or more), when light parallel to the axial direction is irradiated similarly, it diffuses according to the anisotropy corresponding to the aspect ratio.
所謂的折射率相異係指若入射至異方性光擴散膜200的光的至少一部分在基質區域210與柱狀區域220的界面發生反射的程度有所差異即可,而無特別限制。已知此等區域係於形成異方性光擴散膜200的材料硬化之際形成。
The so-called difference in refractive index means that the degree of reflection of at least part of the light incident on the anisotropic
<柱狀區域220> <Column area 220>
柱狀區域220的長度並無特別限制,可為從異方性光擴散膜200的一表面貫穿至另一表面的長度,亦可為從一表面未到達另一表面的長度。
The length of the columnar region 220 is not particularly limited, and may be a length that extends from one surface of the anisotropic
異方性光擴散膜200的主面的法線方向(設為0°)與柱狀區域延伸方向所形成的極角(以下亦有將該極角稱為柱狀區域角度的情況),以10°至40°為佳,較佳為15°至35°,更佳為20°至30°,特佳為22°至28°。藉由如此地設定柱狀區域角度,可提升液晶顯示裝置B的光學特性(特別是可使視角擴大)。 The polar angle formed by the normal direction of the main surface of the anisotropic light diffusion film 200 (set as 0°) and the extending direction of the columnar region (hereinafter, this polar angle may also be referred to as the columnar region angle) is 10°. It is preferably to 40°, more preferably 15° to 35°, more preferably 20° to 30°, particularly preferably 22° to 28°. By setting the angle of the columnar region in this way, the optical characteristics of the liquid crystal display device B can be improved (especially, the viewing angle can be enlarged).
在此,柱狀區域角度的調整可在使未硬化樹脂組成物層進行光硬化而形成柱狀區域的步驟中,改變照射的光線的方向,藉此將柱狀區域220的軸方向的角度調整至所期望的範圍。 Here, the angle of the columnar region can be adjusted by changing the direction of the irradiated light in the step of photohardening the uncured resin composition layer to form the columnar region, thereby adjusting the angle of the axial direction of the columnar region 220 to the desired range.
柱狀區域220之垂直於柱軸的剖面中,柱狀區域220的剖面形狀可為具有短徑與長徑的形狀。 In the cross-section of the columnar region 220 perpendicular to the column axis, the cross-sectional shape of the columnar region 220 may have a short diameter and a long diameter.
柱狀區域220之垂直於柱軸的剖面的形狀並無特別限制,可為例如圓形、橢圓形、多邊形。剖面為圓形時,短徑與長徑相等,剖面為橢圓形時, 短徑為短軸的長度,長徑為長軸的長度,剖面為多邊形時,可將多邊形之中的最短長度設為短徑,並將最長的長度設為長徑。 The shape of the cross section perpendicular to the column axis of the columnar region 220 is not particularly limited, and may be, for example, a circle, an ellipse, or a polygon. When the cross-section is circular, the short diameter and long diameter are equal; when the cross-section is elliptical, The minor diameter is the length of the minor axis, and the major diameter is the length of the major axis. When the cross section is a polygon, the shortest length in the polygon can be set as the minor diameter, and the longest length can be set as the major diameter.
柱狀區域220的短徑(圖2(2)所示的SA)的平均值(平均短徑)以0.5μm以上為佳,較佳為0.8μm以上,更佳為1.0μm以上。另一方面,柱狀區域220的平均短徑以1.6μm以下為佳,較佳為1.4μm以下。藉由如此地設定平均短徑,可顯現出適當的擴散性。在此,此等柱狀區域220的短徑的下限值及上限值可適當地組合。 The average short diameter (average short diameter) of the columnar region 220 (SA shown in FIG. 2(2)) is preferably 0.5 μm or more, more preferably 0.8 μm or more, and more preferably 1.0 μm or more. On the other hand, the average short diameter of the columnar region 220 is preferably 1.6 μm or less, and more preferably 1.4 μm or less. By setting the average minor diameter in this way, appropriate diffusivity can be expressed. Here, the lower limit value and the upper limit value of the short diameter of the columnar regions 220 can be combined appropriately.
柱狀區域220的長徑(圖2(2)所示的LA)的平均值(平均長徑)以4.5μm以上為佳,較佳為5.0μm以上,更佳為5.5μm以上。另一方面,柱狀區域220的平均長徑以15.0μm以下為佳,較佳為14.0μm以下,更佳為12.0μm以下。藉由如此地設定平均長徑,可提高異方性光擴散膜200的光的直線穿透性。在此,此等柱狀區域220的長徑的下限值及上限值係可適當地組合。
The average long diameter (average long diameter) of the columnar region 220 (LA shown in FIG. 2(2)) is preferably 4.5 μm or more, more preferably 5.0 μm or more, and more preferably 5.5 μm or more. On the other hand, the average major diameter of the columnar region 220 is preferably 15.0 μm or less, more preferably 14.0 μm or less, and more preferably 12.0 μm or less. By setting the average major diameter in this way, the linear transmittance of light of the anisotropic
柱狀區域220的長寬比係以平均長徑相對於平均短徑(平均長徑/平均短徑)的比來計算。柱狀區域220的長寬比並無特別限制,以2至12為佳,較佳為5至12,更佳為5至8。如此地設定長寬比時,可容易兼顧擴散性及圖像模糊的抑制。 The aspect ratio of the columnar region 220 is calculated as the ratio of the average major diameter to the average minor diameter (average major diameter/average minor diameter). The aspect ratio of the columnar region 220 is not particularly limited, but is preferably 2 to 12, more preferably 5 to 12, and more preferably 5 to 8. When the aspect ratio is set in this way, diffusion and image blur suppression can be easily achieved.
柱狀區域220的平均短徑及平均長徑係以光學顯微鏡觀察柱狀區域220之垂直於柱軸的剖面(異方性光擴散膜200的厚度中心附近的剖面),並對於任意選擇的20個柱狀區域220量測其短徑SA及長徑LA,而能夠以短徑SA及長徑LA的平均值來算出。 The average short diameter and average long diameter of the columnar region 220 are determined by observing the cross section of the columnar region 220 perpendicular to the column axis (the cross section near the thickness center of the anisotropic light diffusion film 200) using an optical microscope, and for 20 arbitrarily selected columns The short axis SA and the long axis LA of the shape area 220 are measured, and can be calculated as the average value of the short axis SA and the long axis LA.
<<散射中心軸>> <<Scattering central axis>>
異方性光擴散膜200係具有散射中心軸。散射中心軸與柱狀區域的配向方向(延伸方向)為平行的關係。在此,所謂的散射中心軸與柱狀區域的配向方向平行,若滿足折射率定律(司乃耳(Snell)定律)即可,而無需嚴格地平行。
The anisotropic
Snell定律係指從折射率n1的介質對於折射率n2的介質的界面入射光時,其入射角θ1與折射角θ2之間滿足n1sinθ1=n2sinθ2的關係。例如,n1=1(空氣)、n2=1.51(異方性光擴散膜)時,若入射角為30°,則柱狀區域的配向方向(折射角)為約19°,惟即使如此地入射角與折射角不同,若滿足Snell定律,則亦包含在平行的概念中。 Snell's law means that when light is incident from the interface between a medium with a refractive index n 1 and a medium with a refractive index n 2 , the incident angle θ 1 and the refraction angle θ 2 satisfy the relationship n 1 sinθ 1 =n 2 sinθ 2 . For example, when n 1 =1 (air) and n 2 =1.51 (anisotropic light diffusion film), if the incident angle is 30°, the alignment direction (refraction angle) of the columnar region is approximately 19°, but even with this incident Angle is different from the angle of refraction. If it satisfies Snell's law, it is also included in the concept of parallelism.
接著,參照圖3更詳細地說明異方性光擴散膜200中的散射中心軸。圖3係顯示用以說明異方性光擴散膜200的散射中心軸P的三維極座標。
Next, the scattering central axis in the anisotropic
如上所述,散射中心軸係在改變對於異方性光擴散膜200的入射角之際的光擴散性與以其入射角為交界而具有大致對稱性的光的入射角具有一致的方向。在此,此時的入射角的散射中心軸角度成為光學曲線中的極小值所包夾的大致中央部(擴散區域的中央部)的角度,該光學曲線係測定異方性光擴散膜200的直線穿透率並將入射角個別的直線穿透率描繪而成者。
As described above, the light diffusivity of the scattering central axis when the incident angle to the anisotropic
依據如圖3所示的三維極座標,將異方性光擴散膜200的表面設為xy平面,將相對於異方性光擴散膜200的表面的法線設為z軸時,散射中心軸可藉由極角θ與方位角來表現。亦即,圖3中的Pxy可謂投影於異方性光擴散膜200的表面的散射中心軸的長度方向。
According to the three-dimensional polar coordinates shown in Figure 3, when the surface of the anisotropic
散射中心軸角度的調整可在使未硬化樹脂組成物層進行光硬化而形成柱狀區域的步驟中,改變照射的光線的方向,藉此將柱狀區域220的軸方向的角度調整至所期望的範圍。 The angle of the scattering central axis can be adjusted by changing the direction of the irradiated light during the step of photohardening the uncured resin composition layer to form the columnar region, thereby adjusting the angle of the axial direction of the columnar region 220 to the desired value. range.
異方性光擴散膜200的散射中心軸角度θ以15°至60°為佳,較佳為25°至55°,更佳為35°至45°,特佳為35°至43°。藉由如此地設定散射中心軸角度θ,可提升液晶顯示裝置B的光學特性(特別是可使視角擴大)。
The scattering central axis angle θ of the anisotropic
<<光學曲線>> <<Optical curve>>
圖4係顯示散射中心軸角度為0°的異方性光擴散膜200中的光學曲線的一例的圖表。所謂光學曲線係指顯示光擴散性的入射角相依性的曲線。如圖4所示,異方性光擴散膜200係具有直線穿透率會隨著入射角而變化的光擴散性的入射光角度相依性。
FIG. 4 is a graph showing an example of an optical curve in the anisotropic
光學曲線例如可如以下所述地製作。 The optical curve can be produced as follows, for example.
如圖5所示,將異方性光擴散膜200配置於光源1與檢測器2之間。本型態中,將來自光源1的照射光I從異方性光擴散膜200的法線方向入射時設為入射角0°。又,異方性光擴散膜200係配置成以直線V作為旋轉軸而可任意地旋轉,惟光源1及檢測器2係配置成固定狀態。亦即,依據此方法,在光源1與檢測器2之間配置樣本(異方性光擴散膜),以樣本表面的直線V作為旋轉軸而改變角度,同時測定直線行進並穿透樣本而進入檢測器2的直線穿透光量。在此,直線V係設為異方性光擴散膜製造時的平行光照射角度中與傾斜方位正交的方位(換言之,為與異方性光擴散膜的柱狀區域220的傾斜方位正交的方位)。其後,由直線穿透光量算出直線穿透率,並依角度個別地描繪此直線穿透率而製作光學曲線。
As shown in FIG. 5 , the anisotropic
藉由此評估方法,可評估入射的光主要是哪一角度範圍內擴散。 Through this evaluation method, it is possible to evaluate the angle range in which the incident light is mainly diffused.
光學曲線並非直接表現出光擴散性,但若解釋成因直線穿透率降低而相反地擴散穿透率提升,則可謂大致上表現出光擴散性。 The optical curve does not directly show the light diffusivity, but if it is explained that the linear transmittance decreases and the diffusion transmittance increases conversely, it can be said to roughly show the light diffusivity.
通常的等向性的光擴散膜係顯示以0°附近的入射角為峰值的山型的光學曲線。 A general isotropic light diffusion film system has a mountain-shaped optical curve with a peak at an incident angle near 0°.
相對於此,例如,作為一例的圖4的散射中心軸角度為0°的異方性光擴散膜200的光學曲線圖表中,顯示入射角在0°附近(-20°至+20°)時直線穿透率小,而隨著入射角的絕對值相較於0°附近的入射角增大,直線穿透率亦變大的谷型的光學曲線。
In contrast, for example, in the optical curve chart of the anisotropic
如此,異方性光擴散膜200係具有入射光會在靠近散射中心軸的入射角範圍強烈擴散,惟在超過前述入射角範圍則減弱擴散而提高直線穿透率的性質。
In this way, the anisotropic
<<直線穿透率>> <<Linear penetration rate>>
如上所述,異方性光擴散膜200係具有(入射的光的直線方向的穿透光量)/(入射的光的光量)×100的直線穿透率會隨著光的入射角而變化的性質,本發明中,直線穿透率可於製作光學曲線之際,藉由測定直線穿透光量而獲得。
As described above, the anisotropic
<入射角為0°時的直線穿透率> <Linear transmittance when the incident angle is 0°>
異方性光擴散膜200的入射角為0°時的光的直線穿透率以3%以上為佳,較佳為5%以上,更佳為8%以上,特佳為10%以上。上限並無特別限制,例如為40%。藉由如此地設定入射角為0°時的光的直線穿透率,可抑制圖像模糊。
The linear transmittance of light when the incident angle of the anisotropic
<入射角為60°時的直線穿透率> <Linear transmittance when the incident angle is 60°>
異方性光擴散膜200的入射角為60°時的光的直線穿透率以10%以下為佳,較佳為5%以下,更佳為3%以下。藉由如此地設定入射角為60°時的光的直線穿透率,可顯現充分的視角改善功效。
The linear transmittance of light when the incident angle of the anisotropic
<最大直線穿透率> <Maximum linear penetration rate>
如圖4所示,以直線穿透率達最大時的入射角將光入射至異方性光擴散膜200時的光的直線穿透率係稱為最大直線穿透率。
As shown in FIG. 4 , the linear transmittance of light when the light is incident on the anisotropic
異方性光擴散膜200的最大直線穿透率以60%以下為佳,較佳為45%以下,更佳為30%以下。藉由如此地設定最大直線穿透率,可容易兼顧視角改善功效及圖像模糊抑制。
The maximum linear transmittance of the anisotropic
<最小直線穿透率> <Minimum linear penetration rate>
此外,如圖4所示,以直線穿透率達最小時的入射角將光入射至異方性光擴散膜200時的光的直線穿透率係稱為最小直線穿透率。
In addition, as shown in FIG. 4 , the linear transmittance of light when the light is incident on the anisotropic
異方性光擴散膜200的最小直線穿透率以10%以下為佳,較佳為5%以下,更佳為3%以下。藉由如此地設定最小直線穿透率,可容易兼顧視角改善功效及圖像模糊抑制。
The minimum linear transmittance of the anisotropic
<擴散區域、非擴散區域> <Diffusion area, non-diffusion area>
進一步如圖4所示,對應於最大直線穿透率與最小直線穿透率的中間值的直線穿透率之二個入射角的角度範圍係稱為擴散區域(將此擴散區域的寬度稱為「擴散寬度」),而此角度範圍除外的入射角範圍係稱為非擴散區域(穿透區域)。 As further shown in Figure 4, the angular range of the two incident angles of the linear transmittance corresponding to the intermediate value of the maximum linear transmittance and the minimum linear transmittance is called the diffusion area (the width of this diffusion area is called "Diffusion width"), and the incident angle range except this angle range is called the non-diffusion area (penetration area).
直線穿透率可依據異方性光擴散膜200的材料的折射率(使用複數個樹脂時為其折射率差)、塗膜的膜厚、UV照度、構造形成時的溫度等硬化條件而進行調整。 The linear transmittance can be adjusted according to curing conditions such as the refractive index of the material of the anisotropic light diffusion film 200 (the difference in refractive index when using multiple resins), the film thickness of the coating film, UV illuminance, and the temperature during structure formation.
<<霧度值>> <<Haze value>>
異方性光擴散膜200的霧度值(全霧度)係顯示異方性光擴散膜200的擴散性的指標。霧度值越大,則異方性光擴散膜200的擴散性越高。
The haze value (total haze) of the anisotropic
霧度值的測定方法並無特別限制,能夠以習知的方法進行測定。例如,可依據日本產業規格JIS K7136-1:2000「塑膠-透明材料的霧度的求出方法」來測定。 The method of measuring the haze value is not particularly limited, and it can be measured by a conventional method. For example, it can be measured in accordance with Japanese Industrial Standard JIS K7136-1:2000 "Method for Determining Haze of Plastic-Transparent Materials".
異方性光擴散膜200的霧度值並無特別限制,惟以40%至95%為佳,較佳為50%至90%,更佳為60%至85%,特佳為60%至80%。藉由如此地設定霧度值,可容易兼顧視角改善功效及圖像模糊抑制。
The haze value of the anisotropic
霧度值可依據異方性光擴散膜200的材料的折射率(使用複數個樹脂時為其折射率差)、塗膜的膜厚、UV照度、構造形成時的溫度等硬化條件而進行調整。 The haze value can be adjusted according to curing conditions such as the refractive index of the material of the anisotropic light diffusion film 200 (the difference in refractive index when using multiple resins), the film thickness of the coating film, UV illumination, and the temperature during structure formation.
<<厚度>> <<Thickness>>
異方性光擴散膜200的厚度並無特別限制,惟以10μm至200μm為佳,較佳為15μm至100μm,更佳為20μm至60μm。藉由如此地設定厚度,可降低材料費、UV照射所需的費用等製造成本,並且具有充分的視覺依賴性改善功效。在此,本發明中,厚度係包含異方性光擴散膜200的平面中的四角附近以及平面的中央附近的一處之合計五處所測出的值的平均值。
The thickness of the anisotropic
<<異方性光擴散膜的製造方法>> <<Manufacturing method of anisotropic light diffusion film>>
異方性光擴散膜200可依循習知的方法製造,其製造方法並無特別限制。異方性光擴散膜200可例如參照日本特開2021-162733號公報、日本特開2006-119241號公報、國際公開編號WO2014/084361號所記載的方法及原料等來製造。
The anisotropic
就一例而言,日本特開2021-162733號公報揭示了下列步驟作為異方性光擴散膜200的形成步驟。
As an example, Japanese Patent Application Publication No. 2021-162733 discloses the following steps as the formation steps of the anisotropic
步驟1-1:將未硬化樹脂組成物層設於基體上 Step 1-1: Place the unhardened resin composition layer on the substrate
步驟1-2:從光源得到平行光線 Step 1-2: Get parallel rays from the light source
步驟1-3:使平行光線入射至指向性擴散元件而得到具指向性的光線 Step 1-3: Make parallel light incident on the directional diffusion element to obtain directional light
步驟1-4:將光線照射至未硬化樹脂組成物層而使未硬化樹脂組成物層硬化 Step 1-4: Irradiate light to the unhardened resin composition layer to harden the unhardened resin composition layer
此時,步驟1-3中,藉由調整具指向性的光E的擴展等,可調整異方性光擴散膜200中的柱狀區域220的形狀(長寬比、短徑SA、長徑LA等)。
At this time, in step 1-3, by adjusting the spread of the directional light E, etc., the shape (aspect ratio, minor axis SA, major axis LA, etc.) of the columnar region 220 in the anisotropic
此外,步驟1-4中,藉由調整使平行光線入射至指向性擴散元件的角度等,可調整異方性光擴散膜200的柱狀區域角度及散射中心軸角度。
In addition, in steps 1-4, by adjusting the angle at which parallel light rays are incident on the directional diffusion element, etc., the angle of the columnar region and the scattering central axis angle of the anisotropic
在此,偏光板積層體A可為積層有兩層以上的異方性光擴散膜200者。此時,第一異方性光擴散膜200與其他的異方性光擴散膜200可為同性質者,亦可為相異性質者。
Here, the polarizing plate laminate A may be one in which two or more anisotropic
就一例而言,異方性光擴散膜200可為具有第一異方性光擴散膜及第二異方性光擴散膜的異方性光擴散膜積層體,其中一膜的長寬比為2至10,且另一膜的長寬比為1至10,第一異方性光擴散膜的散射中心軸角度為20°至35°,第二異方性光擴散膜的散射中心軸角度為40°至55°,第一異方性光擴散膜與第二異方性光擴散膜的各散射中心軸的方位彼此形成的角度為0°至40°。
For example, the anisotropic
<<<光學補償膜300>>>
<<<
一般而言,光學補償膜300係用以調節液晶顯示裝置B的相位差並擴大視角而設置的膜。
Generally speaking, the
光學補償膜300係例如為三乙酸纖維素、環烯烴聚合物、丙烯酸聚合物、聚酯等透明膜。
The
此外,光學補償膜300亦能夠以此種透明膜作為基材,而具有在該基材上設置預定功能層(例如,由後述盤形液晶化合物構成的層)的構造。
In addition, the
光學補償膜300較佳由顯現負的光學單軸性的材料所形成。所謂負的光學單軸性係指顯現光學軸方向的折射率比垂直於該光學軸方向的平面內的平均折射率小的負的折射率異方性者。此種光學補償膜300可列舉如日本特開2007-256765號公報、日本特開平08-050206號公報所揭示者等。
The
具備此種光學補償膜300且使各層以預定的順序積層的偏光板積層體A可提升液晶顯示裝置B的視認性。
The polarizing plate laminate A provided with such an
此外,就由顯現負的光學單軸性的材料所形成的光學補償膜300而言,較佳為在透明支持體上形成有由盤形液晶化合物所構成之層,且盤形液晶化合物的圓盤面相對於透明支持體的面傾斜配向者。此種光學補償膜300可列舉如日本特開平08-050206號公報所揭示者等。
In addition, for the
以盤形液晶化合物而言,可舉例如藉由圓盤狀的化合物、複數個分子來形成圓盤面的化合物,惟可舉例如烷基、烷氧基、經烷基取代的苯甲醯氧基、經烷氧基取代的苯甲醯氧基等的直鏈狀的取代基呈放射狀地結合於聯伸三苯(triphenylene)、參茚并苯(truxene)、苯等具有平面構造的母核者。 Examples of discotic liquid crystal compounds include disc-shaped compounds and compounds in which a disc surface is formed by a plurality of molecules. Examples include alkyl, alkoxy, and alkyl-substituted benzyl chloride. Linear substituents such as alkoxy-substituted benzyloxy group and the like are radially bonded to the mother core with a planar structure such as triphenylene, truxene and benzene. By.
具備此種光學補償膜300且使各層以預定的順序積層的偏光板積層體A可提升液晶顯示裝置B的視認性。
The polarizing plate laminate A provided with such an
光學補償膜300亦可為富士軟片公司製的WV膜等市售品。
The
<<<其他的層>>> <<<Other layers>>>
偏光板積層體A亦可具有其他的層。例如,偏光板積層體A亦可在各層間(至少一部分的層間)隔著透明黏著劑等黏著層。此時,黏著層較佳為不易損及偏光板積層體A的光學特性的透光性材料。此外,偏光板積層體A亦可具有硬塗層(HC層)、防眩層(AG層)等用於液晶顯示裝置的習知的功能層。 The polarizing plate laminated body A may have other layers. For example, the polarizing plate laminated body A may have an adhesive layer such as a transparent adhesive interposed between each layer (at least a part of the layers). At this time, the adhesive layer is preferably a translucent material that does not easily damage the optical properties of the polarizing plate laminate A. In addition, the polarizing plate laminate A may have conventional functional layers used in liquid crystal display devices, such as a hard coat layer (HC layer) and an anti-glare layer (AG layer).
<<<<液晶顯示裝置B>>>> <<<<Liquid crystal display device B>>>>
偏光板積層體A為供液晶顯示裝置使用者。換言之,偏光板積層體A係作為構成液晶顯示裝置B的構件來使用。 The polarizing plate laminate A is for use in liquid crystal display devices. In other words, the polarizing plate laminated body A is used as a member constituting the liquid crystal display device B.
液晶顯示裝置B可為TN驅動方式、VA驅動方式、IPS驅動方式等任意者之液晶顯示裝置,惟以TN驅動方式者為較佳。 The liquid crystal display device B may be any liquid crystal display device using a TN drive method, a VA drive method, an IPS drive method, etc., but a TN drive method is preferred.
液晶顯示裝置B中,偏光板積層體A係以令偏光板100相較於光學補償膜300更偏靠液晶顯示裝置B的最視認側之方式積層於液晶單元400。
In the liquid crystal display device B, the polarizing plate laminate A is laminated on the
就一例而言,將本型態的偏光板積層體A組裝至液晶顯示裝置B時,具有從液晶顯示裝置B側朝向視認側依偏光板150、液晶單元400、偏光板積層體A(光學補償膜300、異方性光擴散膜200、偏光板100)的順序積層的層構造(參照圖6)。第一偏光板(偏光板100)與第二偏光板(偏光板150)係積層成為正交偏光的關係。
For example, when the polarizing plate laminated body A of this type is assembled into the liquid crystal display device B, the
另一方面,以往的液晶顯示裝置例如具有從液晶顯示裝置側朝向視認側依偏光板、液晶單元、偏光板的順序積層的層構造。 On the other hand, a conventional liquid crystal display device has, for example, a layer structure in which a polarizing plate, a liquid crystal cell, and a polarizing plate are laminated in this order from the liquid crystal display device side toward the viewing side.
如此,本型態的液晶顯示裝置B係具有與以往的液晶顯示裝置相異的層構造,具體而言,本型態的液晶顯示裝置B係具有偏光板積層體A以令將會最靠近視認側的偏光板(偏光板100)相較於光學補償膜300更偏靠視認側之方式積層於液晶單元400的構造。本型態的液晶顯示裝置B由於具有預定的積層構造,各層可最佳地發揮其所具有的光學特性,成為具有優異光學特性的液晶顯示裝置。
In this way, the liquid crystal display device B of this type has a different layer structure from the conventional liquid crystal display device. Specifically, the liquid crystal display device B of this type has the polarizing plate laminate A so that it will be closest to the viewing area. The polarizing plate (polarizing plate 100 ) is laminated on the
此外,本型態的偏光板積層體A中,可使偏光板100中的預定的功能層(保護膜120、HC層等)配置於最偏靠視認側。結果,可使光學特性更加提升,或者,可在維持光學特性的狀態下使預定的功能(耐摩擦性等)提升。
In addition, in the polarizing plate laminate A of this type, predetermined functional layers (protective film 120, HC layer, etc.) in the
偏光板150及液晶單元400可使用習知者。
The
液晶單元400係例如以第一玻璃基板、透明電極膜、液晶層、透明電極膜、彩色濾光片及第二玻璃基板構成。
The
偏光板150可使用以偏光板100來說明者,亦可使用除此之外者。
The
液晶顯示裝置B所具有的其他的層(光源、其他的功能層等)在此省略說明。 Description of other layers (light source, other functional layers, etc.) included in the liquid crystal display device B is omitted here.
[實施例] [Example]
接著,藉由實施例及比較例來更具體地說明本發明,惟本發明不限於此等例。 Next, the present invention will be explained in more detail through examples and comparative examples, but the present invention is not limited to these examples.
<<光學補償膜>> <<Optical compensation film>>
光學補償膜係使用於三乙酸纖維素(TAC)膜(下文亦有稱為TAC的情況)上形成盤形液晶層的「WV膜」(富士軟片公司製品) The optical compensation film is a "WV film" (manufactured by Fuji Film Co., Ltd.) that forms a disc-shaped liquid crystal layer on a triacetylcellulose (TAC) film (hereinafter also referred to as TAC).
<<異方性光擴散膜>> <<Anisotropic light diffusion film>>
於厚度100μm的PET膜(東洋紡公司(TOYOBO CO.,LTD.)製品,商品名稱A4300)的緣部全周,使用分注器,以硬化性樹脂形成高度20μm至50μm的分隔壁。於其中滴入下述紫外線硬化樹脂組成物,形成厚度20μm至50μm的液膜,並以另一PET膜覆蓋。 A partition wall with a height of 20 to 50 μm was formed with a curable resin using a dispenser on the entire edge of a 100 μm-thick PET film (product of TOYOBO CO., LTD., trade name: A4300). The following ultraviolet curable resin composition is dropped therein to form a liquid film with a thickness of 20 μm to 50 μm, and is covered with another PET film.
‧間苯氧基苯甲基丙烯酸酯(折射率:1.57)54質量份 ‧Meta-phenoxybenzene methacrylate (refractive index: 1.57) 54 parts by mass
‧聚甲基丙烯酸甲酯(PMMA)與聚乙酸丁酯所構成的共聚物(具有50%的(甲基)丙烯酸酯的共聚物,折射率:1.48)45質量份 ‧Copolymer composed of polymethyl methacrylate (PMMA) and polybutyl acetate (copolymer with 50% (meth)acrylate, refractive index: 1.48) 45 parts by mass
‧2,2-二甲氧基-2-苯基苯乙酮(IGM Resins B.V.公司製品,商品名:Omnirad 651)1.3質量份 ‧2,2-Dimethoxy-2-phenylacetophenone (product of IGM Resins B.V., trade name: Omnirad 651) 1.3 parts by mass
‧2,5-二-三級丁基-1,4-苯醌(東京化成工業公司(Tokyo Chemical Industry Co.,Ltd.)製品)0.02質量份 ‧2,5-di-tertiary butyl-1,4-benzoquinone (product of Tokyo Chemical Industry Co., Ltd.) 0.02 parts by mass
對於以PET膜夾住兩面的液膜,從UV點光源(濱松光子學公司(HAMAMATSU PHOTONICS CORPORATION)製品,商品名:L2859-01)的落射用照射單元,經由指向性擴散元件照射照射強度10mW/cm2至100mW/cm2的平行光線的紫外線。 A liquid film sandwiched between PET films on both sides was irradiated with an irradiation intensity of 10 mW/ through a directional diffusion element from an epi-illumination irradiation unit of a UV point light source (manufactured by Hamamatsu Photonics Corporation, trade name: L2859-01). cm 2 to 100mW/cm 2 parallel light ultraviolet rays.
在此,照射紫外線之際,藉由指向性擴散元件將平行光線沿水平方向擴展,以調整柱狀區域的長寬比。此外,藉由調整照射沿水平方向擴展的平行光線之際的液膜溫度、照射角度等,進行該異方性光擴散膜的直線穿透率、柱狀區域角度、散射中心軸角度及霧度值的調整。 Here, when ultraviolet rays are irradiated, the directional diffusion element expands the parallel light in the horizontal direction to adjust the aspect ratio of the columnar area. In addition, by adjusting the liquid film temperature, irradiation angle, etc. when irradiating parallel light extending in the horizontal direction, the linear transmittance, columnar area angle, scattering center axis angle, and haze value of the anisotropic light diffusion film were determined. adjust.
藉由進行以上的參數調整,得到具有表1的光學特性的實施例之兩面附有PET的異方性光擴散膜1至4。
By adjusting the above parameters, the anisotropic
<異方性光擴散膜的厚度> <Thickness of anisotropic light diffusion film>
對於實施例中得到的異方性光擴散膜,使用測微器(三豐公司(Mitutoyo Corporation)製品)進行測定。將包含異方性光擴散膜的平面中的四角附近以及平面中的中央附近的一處之合計五處所測出的值之測定值的平均值,作為異方性光擴散膜的厚度。 The anisotropic light diffusion film obtained in the Example was measured using a micrometer (manufactured by Mitutoyo Corporation). The thickness of the anisotropic light-diffusion film was determined as the average value of five measured values in total, including the four corners of the plane and the center of the plane.
<異方性光擴散膜的散射中心軸角度及直線穿透率> <Scattering central axis angle and linear transmittance of anisotropic light diffusion film>
使用如圖5所示之可任意改變光源1的投射角、檢測器2的受光角的變角光度計(Goniophotometer)(Genesia Corporation製品)求出實施例中得到的異方性光擴散膜的直線穿透率(包含入射角為0°及60°時的直線穿透率)。
The linear penetration of the anisotropic light diffusion film obtained in the Example was determined using a Goniophotometer (manufactured by Genesia Corporation) that can arbitrarily change the projection angle of the
將檢測器2固定於可接受來自固定的光源1的直進光I的位置,並且其之間的樣本支架設置實施例中得到的異方性光擴散膜。此時係設置成為以與異方性光擴散膜製造時的平行光照射角度中的傾斜方位正交的方位作為圖5所示的直線V的直線方向。
The
接著,使異方性光擴散膜以直線V為軸旋轉,測定直線行進並穿透異方性光擴散膜而進入檢測器2的直線穿透光量。之後,藉由直線穿透光量算出直線穿透率,並依角度個別描繪此直線穿透率而製作光學曲線。
Next, the anisotropic light diffusion film is rotated about the straight line V as an axis, and the amount of linearly transmitted light that travels straight through the anisotropic light diffusion film and enters the
在此,直線穿透光量的測定係使用視感度濾光片在可見光區域的波長中測定。 Here, the amount of linearly transmitted light is measured at wavelengths in the visible light range using a sensitivity filter.
根據由以上的測定的結果得到的光學曲線,求出入射角為0°時的直線穿透率、入射角為60°時的直線穿透率、最大直線穿透率及最小線穿透率,並且從該光學曲線中之夾於最小值的大致中央部(擴散區域的中央部)求出散射中心軸角度。 Based on the optical curve obtained from the above measurement results, calculate the linear transmittance when the incident angle is 0°, the linear transmittance when the incident angle is 60°, the maximum linear transmittance, and the minimum linear transmittance, Then, the scattering central axis angle is obtained from the substantially central portion (the central portion of the diffusion region) between the minimum value in the optical curve.
<異方性光擴散膜柱狀區域的柱狀區域角度、平均長徑、平均短徑及長寬比> <Angle of the columnar region, average major diameter, average minor diameter and aspect ratio of the columnar region of the anisotropic light diffusion film>
以光學顯微鏡觀察實施例中得到的異方性光擴散膜表面的柱狀區域之垂直於柱軸的剖面(照射紫外線時的照射光側),並測定柱狀區域角度(異方性光擴散膜的主面的法線方向(設為0°)與柱狀區域延伸方向所形成的極角)、柱狀區域的長徑LA及短徑SA。柱狀區域角度、長徑LA的平均值(平均長徑)及短徑SA的平均值(平均短徑)係任意20個柱狀區域的平均值。此外,算出平均長徑/平均短徑SA作為長寬比。 The cross section perpendicular to the column axis (the irradiation light side when irradiating ultraviolet rays) of the columnar area on the surface of the anisotropic light diffusion film obtained in the Example was observed with an optical microscope, and the angle of the columnar area (the angle of the main surface of the anisotropic light diffusion film) was measured. The polar angle formed by the normal direction (set to 0°) and the extension direction of the columnar region), the major axis LA and the minor axis SA of the columnar region. The angle of the columnar area, the average value of the long axis LA (average major axis), and the average value of the short axis SA (average short axis) are the average values of any 20 columnar areas. Furthermore, the average major axis/average minor axis SA was calculated as the aspect ratio.
<異方性光擴散膜的霧度值> <Haze value of anisotropic light diffusion film>
使用霧度計NDH-2000(日本電色工業公司(NIPPON DENSHOKU INDUSTRIES CO.,LTD.)製品)進行實施例中得到的異方性光擴散膜的霧度值的測定。 The haze value of the anisotropic light diffusion film obtained in the Example was measured using a haze meter NDH-2000 (manufactured by NIPPON DENSHOKU INDUSTRIES CO., LTD.).
[表1]
<<HC-TAC>> <<HC-TAC>>
對於新戊四醇四丙烯酸酯100質量份添加光聚合起始劑Omnirad184(IGM Resins B.V.公司製品)3質量份,再以固形份濃度成為50%之方式加入甲苯並攪拌,藉此調製硬塗覆(hard coating;HC)塗料。 To 100 parts by mass of neopentyl tetraacrylate, 3 parts by mass of the photopolymerization initiator Omnirad 184 (manufactured by IGM Resins B.V.) was added, and then toluene was added and stirred so that the solid content concentration became 50%, thereby preparing a hard coating (hard coating; HC) coating.
接著,對於厚度為60μm且厚度方向的相位差(Rth)為30nm的TAC,以硬塗方式塗佈該HC塗料並使其乾燥後,從UV點光源(濱松光子學公司製品,商品名:L2859-01)的落射用照射單元照射照射強度100mW/cm2的紫外線,而得到TAC上具有HC的HC-TAC。HC層的厚度為4μm。此外,使HC-TAC的TAC表面與玻璃相向而積層於玻璃表面上後,以根據JIS K5600的方法,在500g的荷重下測定HC的表面鉛筆硬度,結果為2H。 Next, the HC paint was applied with a hard coating method to TAC with a thickness of 60 μm and a retardation (Rth) in the thickness direction of 30 nm and dried, and then the UV point light source (Hamamatsu Photonics Co., Ltd. product, trade name: L2859 -01) The epi-irradiation irradiation unit irradiates ultraviolet rays with an irradiation intensity of 100 mW/cm 2 to obtain HC-TAC having HC on the TAC. The thickness of the HC layer is 4 μm. In addition, after the TAC surface of HC-TAC was laminated on the glass surface so that it faced the glass, the surface pencil hardness of HC was measured under a load of 500 g according to the method of JIS K5600. The result was 2H.
<<偏光板>> <<Polarizing plate>>
<<偏光膜>> <<Polarizing film>>
以日本專利第6610020號的實施例1作為參考,在製作聚乙烯醇系膜後,由所得到的聚乙烯醇系膜製造偏光膜。 Using Example 1 of Japanese Patent No. 6610020 as a reference, after producing a polyvinyl alcohol-based film, a polarizing film was produced from the obtained polyvinyl alcohol-based film.
<偏光板1>
<
在所製作的偏光膜的一面貼合所製作的HC-TAC的TAC側的面,而在另一面貼合厚度為60μm且厚度方向的相位差(Rth)為30nm的TAC,得到偏光板1。
The TAC-side surface of the produced HC-TAC was bonded to one surface of the produced polarizing film, and TAC with a thickness of 60 μm and a retardation (Rth) in the thickness direction of 30 nm was bonded to the other surface to obtain a
在此,偏光板1的單體穿透率為44%,偏光度為99.9%。
Here, the
<偏光板2>
<
在所製作的偏光膜的一面貼合所製作的HC-TAC的TAC側的面,而在另一面貼合厚度為20μm且厚度方向的相位差(Rth)為4nm的TAC,得到偏光板2(以下亦有將Rth=4nm的TAC稱為零相位差TAC的情況)。 The TAC-side surface of the produced HC-TAC was bonded to one side of the produced polarizing film, and TAC with a thickness of 20 μm and a retardation (Rth) in the thickness direction of 4 nm was bonded to the other surface to obtain a polarizing plate 2 ( In the following, TAC with Rth=4nm is sometimes called zero-phase difference TAC).
在此,偏光板2的單體穿透率為44%,偏光度為99.9%。
Here, the single transmittance of the
<偏光板3> <Polarizing plate 3>
在所製作的偏光膜的一面貼合所製作的HC-TAC的TAC側的面,而在另一面以可得到光學補償效果的配置來貼合WV膜的TAC面,得到偏光板3。 The TAC side surface of the produced HC-TAC was bonded to one side of the polarizing film, and the TAC side of the WV film was bonded to the other side in a configuration that can obtain an optical compensation effect, thereby obtaining a polarizing plate 3 .
在此,偏光板3的單體穿透率為44%,偏光度為99.9%。 Here, the single transmittance of the polarizing plate 3 is 44%, and the polarization degree is 99.9%.
<偏光板的單體穿透率及偏光度> <Single transmittance and polarization degree of polarizing plate>
對於實施例中得到的偏光板,使用自動偏光膜測定裝置VAP7070(日本分光公司(JASCO Corporation)製品)測定偏光板的光學性能(單體穿透率及偏光度)。 The optical properties (single transmittance and polarization degree) of the polarizing plate obtained in the Example were measured using an automatic polarizing film measuring device VAP7070 (manufactured by JASCO Corporation).
<<透明黏著層>> <<Transparent adhesive layer>>
使用厚度20μm的丙烯酸系透明黏著層(巴川製紙所公司(TOMOEGAWA CO.,LTD.)製品,商品名:TD06A)作為透明黏著層。 An acrylic transparent adhesive layer with a thickness of 20 μm (product of TOMOEGAWA CO., LTD., trade name: TD06A) was used as the transparent adhesive layer.
<<偏光板積層體>> <<Polarizing plate laminate>>
<偏光板積層體a> <Polarizing plate laminated body a>
以各層間隔著透明黏著層之方式,在偏光板1的TAC側的面積層異方性光擴散膜1,在該異方性光擴散膜1的偏光板1的相反側的面積層WV膜的TAC側的面,
得到「偏光板1/透明黏著層/異方性光擴散膜1/透明黏著層/WV膜」的構成的偏光板積層體a。在此,WV膜在本實施例中係為了可得到光學補償效果的配置。
The anisotropic
<偏光板積層體b至d> <Polarizing plate laminates b to d>
依表2所示的組合,除了使用異方性光擴散膜2至4來取代異方性光擴散膜1之外,與偏光板積層體a同樣地進行製作,得到「偏光板1/透明黏著層/異方性光擴散膜2至4之任一者/透明黏著層/WV膜」的構成的偏光板積層體b至d。
According to the combination shown in Table 2, except using the anisotropic
<偏光板積層體e> <Polarizing plate laminated body e>
除了以偏光板2取代偏光板1而在偏光板2的零相位差TAC側的面以層間隔著透明黏著層之方式積層異方性光擴散膜1之外,與偏光板積層體a同樣地進行製作,得到「偏光板2/透明黏著層/異方性光擴散膜1/透明黏著層/WV膜」的構成的偏光板積層體e。
The production is carried out in the same manner as the polarizing plate laminated body a except that the
<偏光板積層體f> <Polarizing plate laminated body f>
以各層間隔著透明黏著層之方式,在偏光板1的TAC側的面積層WV膜的TAC側的面,在該WV膜的盤形液晶側的面積層異方性光擴散膜1,得到「偏光板1/透明黏著層/WV膜/透明黏著層/異方性光擴散膜1」的構成的偏光板積層體f。在此,WV膜在本實施例中係為了可得到光學補償效果的配置。
A "polarizing plate" is obtained by layering the WV film on the TAC side surface of the
<偏光板積層體g> <Polarizing plate laminated bodyg>
以層間隔著透明黏著層之方式,在偏光板3的WV膜的盤形液晶側的面積層異方性光擴散膜1,得到「偏光板3/透明黏著層/異方性光擴散膜1」的構成的偏光板積層體g。在此,WV膜在本實施例中係為了可得到光學補償效果的配置。
The anisotropic
<偏光板積層體h> <Polarizing plate laminated body h>
以層間隔著透明黏著層之方式,在偏光板1的TAC側的面積層異方性光擴散膜1,得到「偏光板1/透明黏著層/異方性光擴散膜1」的構成的偏光板積層體h。在此,WV膜在本實施例中係為了可得到光學補償效果的配置。
The anisotropic
<偏光板積層體i> <Polarizing plate laminated bodyi>
以層間隔著透明黏著層之方式,在異方性光擴散膜1積層偏光板3的HC-TAC的HC側的面,得到「異方性光擴散膜1/透明黏著層/偏光板3」的構成的偏光板積層體i。在此,WV膜在本實施例中係為了可得到光學補償效果的配置。
By laminating the polarizing plate 3 on the HC side of the HC-TAC of the anisotropic
<偏光板積層體j> <Polarizing plate laminated bodyj>
以各層間隔著透明黏著層之方式,在HC-TAC的TAC側的面積層異方性光擴散膜1,在該異方性光擴散膜1的HC-TAC的相反側的面積層偏光板3的HC-TAC的HC側的面,得到「HC-TAC/透明黏著層/異方性光擴散膜1/透明黏著層/偏光板3」的構成的偏光板積層體j。在此,WV膜在本實施例中係為了可得到光學補償效果的配置。
The anisotropic
<<液晶顯示裝置>> <<Liquid crystal display device>>
<實施例1> <Example 1>
在TN驅動方式的液晶單元的背光側的面,隔著透明黏著層積層實施例中製作的偏光板3的WV膜的TAC側的面。 The backlight side surface of the TN drive type liquid crystal cell is the TAC side surface of the WV film of the polarizing plate 3 produced in the transparent adhesive laminate example.
接著,以令視認側成為偏光板1之方式,在液晶單元的背光側的面的相反側的面,隔著透明黏著層積層偏光板積層體a。此時,積層成為液晶單元上下的偏光板(偏光板1及偏光板3)的吸收軸互相正交。追加了背光及驅動電路而得到實施例1的液晶顯示裝置1。在此,WV膜在本實施例中係為了可得到光學補償效果的配置。
Next, the polarizing plate laminate a is laminated via a transparent adhesive layer on the surface opposite to the backlight side surface of the liquid crystal cell so that the viewing side becomes the
<實施例2至5> <Examples 2 to 5>
依表2所示的組合,除了使用偏光板積層體b至e來取代偏光板積層體a之外,與實施例1同樣地進行製作,得到實施例2至5的液晶顯示裝置2至5。
According to the combinations shown in Table 2, except that polarizing plate laminates b to e were used instead of polarizing plate laminate a, the same process was carried out as in Example 1 to obtain liquid
<比較例1> <Comparative example 1>
除了使用偏光板3來取代偏光板積層體a,並以令視認側成為偏光板3的HC-TAC之方式,隔著透明黏著層進行積層之外,與實施例1同樣地進行製作,得到比較例1的液晶顯示裝置6。 The production was carried out in the same manner as in Example 1 except that the polarizing plate 3 was used instead of the polarizing plate laminated body a, and the visible side became the HC-TAC of the polarizing plate 3, which was laminated via a transparent adhesive layer. Liquid crystal display device 6 of Example 1.
<比較例2至4> <Comparative Examples 2 to 4>
依表2所示的組合,除了使用偏光板積層體f至h來取代偏光板積層體a,並以令視認側成為偏光板之方式,隔著透明黏著層進行積層之外,與實施例1同樣地進行製作,得到比較例2至6的液晶顯示裝置7至9。 According to the combination shown in Table 2, except that the polarizing plate laminates f to h are used instead of the polarizing plate laminate a, and are laminated with a transparent adhesive layer in such a way that the visible side becomes a polarizing plate, it is the same as Example 1. It was produced in the same manner, and liquid crystal display devices 7 to 9 of Comparative Examples 2 to 6 were obtained.
<比較例5> <Comparative example 5>
除了使用偏光板積層體i來取代偏光板積層體a,並以令視認側成為偏光板積層體i的異方性光擴散膜1之方式,隔著透明黏著層進行積層之外,與實施例1同樣地進行製作,得到比較例5的液晶顯示裝置10。
It is the same as Example 1 except that the polarizing plate laminate i is used instead of the polarizing plate laminate a, and the anisotropic
<比較例6> <Comparative Example 6>
除了使用偏光板積層體j來取代偏光板積層體a,並以令視認側成為偏光板積層體j的HC-TAC之方式,隔著透明黏著層進行積層之外,與實施例1同樣地進行製作,得到比較例6的液晶顯示裝置11。 The procedure was carried out in the same manner as in Example 1 except that the polarizing plate laminate j was used instead of the polarizing plate laminate a and the visible side was HC-TAC of the polarizing plate laminate j through a transparent adhesive layer. The liquid crystal display device 11 of Comparative Example 6 was produced.
將實施例1至5及比較例1至6的偏光板積層體a至j及液晶顯示裝置1至11的關係及偏光板積層體a至j的層構成顯示於表2。
Table 2 shows the relationship between the polarizing plate laminates a to j of Examples 1 to 5 and Comparative Examples 1 to 6 and the liquid
[表2]
<<液晶顯示裝置的評估>> <<Evaluation of liquid crystal display devices>>
<圖像模糊> <Image blur>
於實施例中得到的液晶顯示裝置以6pt的「Times New Roman」字型顯示26個英文小寫字母,從正面方向目視確認之際,可清楚確認文字者評估為◎,輪廓有暈開但尚可充分辨識者評估為○,細節部分不清楚但尚可辨識文字者評估為△,有難以辨識的文字者評估為×,將評估結果顯示於表3。 The liquid crystal display device obtained in the example displays 26 English lowercase letters in the "Times New Roman" font of 6 pt. When visually confirmed from the front direction, the characters can be clearly recognized and evaluated as ◎, and the outline is blurred but acceptable. Those with sufficient recognition were evaluated as ○, those with unclear details but still legible characters were evaluated as △, and those with difficult-to-recognize characters were evaluated as ×. The evaluation results are shown in Table 3.
<色階反轉> <Color Inversion>
於實施例中得到的液晶顯示裝置顯示白到黑的24階段依序變化的灰階漸層圖像,從上下左右四個方向以目視進行確認。上下左右係分別設為12點鐘方向、6點鐘方向、9點鐘方向、3點鐘方向,從視認側觀察液晶顯示畫面之際,將WV膜的特性上視角會劣化(容易發生色階反轉)的方向設為6點鐘方向。將液晶顯示裝 置畫面的法線方向設為0°時,各方向中,以極角80°觀察也不會發生色階反轉時評估為○,以極角60°以上未達80°的角度觀察發生色階反轉時評估為△,以極角未達60°的角度觀察發生色階反轉時評估為×,將評估結果顯示於表3。 The liquid crystal display device obtained in the example displays a grayscale gradient image that changes sequentially in 24 stages from white to black, and can be visually confirmed from four directions, up, down, left, and right. The upper, lower, left and right directions are set to 12 o'clock, 6 o'clock, 9 o'clock, and 3 o'clock respectively. When observing the liquid crystal display screen from the viewing side, the characteristics of the WV film will deteriorate in viewing angle (color gradation is prone to occur). Reverse) direction is set to 6 o'clock. Install the LCD display When the normal direction of the screen is set to 0°, the evaluation is ○ when the color level inversion does not occur when viewed at a polar angle of 80° in each direction, and the color does occur when viewed at a polar angle of 60° or more and less than 80°. When the color level is inverted, the evaluation is △. When the color level inversion occurs when observed at a polar angle of less than 60°, the evaluation is ×. The evaluation results are shown in Table 3.
<鉛筆硬度> <Pencil Hardness>
對於實施例中得到的液晶顯示裝置畫面的表面,以依據JIS K5600的方法,在500g的荷重下測定鉛筆硬度。H以上時評估為○,未達H時評估為×,未達2B時評估為××,將評估結果顯示於表3。 The pencil hardness of the surface of the liquid crystal display device screen obtained in the Example was measured under a load of 500 g according to the method of JIS K5600. When H or above is evaluated, it is evaluated as ○, when it is less than H, it is evaluated as ×, and when it is less than 2B, it is evaluated as ××. The evaluation results are shown in Table 3.
[表3]
<評估結果> <Evaluation results>
根據表3,實施例1至5的液晶顯示裝置係具有良好的視認性及表面硬度性。相對於此,比較例1至6的液晶顯示裝置係確認到視認性不良。 According to Table 3, the liquid crystal display devices of Examples 1 to 5 have good visibility and surface hardness. On the other hand, in the liquid crystal display devices of Comparative Examples 1 to 6, poor visibility was confirmed.
依據以上說明,將本發明的偏光板積層體使用於TN驅動方式的液晶單元時,能夠形成可防止圖像模糊或色階反轉的發生的液晶顯示裝置。 Based on the above description, when the polarizing plate laminate of the present invention is used in a TN drive liquid crystal cell, it is possible to form a liquid crystal display device that can prevent the occurrence of image blur or color gradation inversion.
A:偏光板積層體 A:Polarizing plate laminate
100:偏光板 100:Polarizing plate
110:偏光膜 110:Polarizing film
120:保護膜 120:Protective film
200:異方性光擴散膜 200:Anisotropic light diffusion film
300:光學補償膜 300: Optical compensation film
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JP2005352404A (en) * | 2004-06-14 | 2005-12-22 | Nitto Denko Corp | Wide viewing angle compensation polarizing plate, liquid crystal panel and liquid crystal display |
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