TW202339881A - A screw thread rubbing plate set, tooth module and screw - Google Patents
A screw thread rubbing plate set, tooth module and screw Download PDFInfo
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- TW202339881A TW202339881A TW111114259A TW111114259A TW202339881A TW 202339881 A TW202339881 A TW 202339881A TW 111114259 A TW111114259 A TW 111114259A TW 111114259 A TW111114259 A TW 111114259A TW 202339881 A TW202339881 A TW 202339881A
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- 238000005520 cutting process Methods 0.000 claims abstract description 57
- 238000000465 moulding Methods 0.000 claims abstract description 50
- 238000007493 shaping process Methods 0.000 claims description 73
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000005553 drilling Methods 0.000 abstract description 14
- 238000010079 rubber tapping Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 10
- 239000002023 wood Substances 0.000 description 9
- 229920002522 Wood fibre Polymers 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002025 wood fiber Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H3/00—Making helical bodies or bodies having parts of helical shape
- B21H3/02—Making helical bodies or bodies having parts of helical shape external screw-threads ; Making dies for thread rolling
- B21H3/06—Making by means of profiled members other than rolls, e.g. reciprocating flat dies or jaws, moved longitudinally or curvilinearly with respect to each other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B23/00—Specially shaped nuts or heads of bolts or screws for rotations by a tool
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Transmission Devices (AREA)
- Food-Manufacturing Devices (AREA)
Abstract
Description
本發明係關於一種螺絲搓牙板組,尤其是一種可以成型鋸齒狀螺牙的螺絲搓牙板組,及具有鋸齒狀齒模的齒模塊,以及以該螺絲搓牙板組所成型的螺絲。The present invention relates to a screw threading plate set, in particular to a screw threading plate set capable of forming serrated threads, a tooth module with a sawtooth tooth mold, and screws formed by the screw threading plate set.
鑽木用螺絲係由螺絲的尖錐端朝木製工件的表面鑽入,並配合螺絲的螺牙,不斷地藉由切斷及排出木製工件的木纖維,藉此使螺絲與木製工件形成緊密固接。而為了降低螺絲鑽入木製工件的阻力,習知螺絲表面具有一小段V型槽,該V型槽由螺絲的尖錐端朝冒頭方向軸向延伸以橫跨數個螺牙。如此,該V型槽可以降低螺絲鑽入木製工件的阻力。Wood drilling screws are drilled with the tapered end of the screw toward the surface of the wooden workpiece, and in conjunction with the threads of the screw, they continuously cut and discharge the wood fibers of the wooden workpiece, thereby forming a tight fit between the screw and the wooden workpiece. catch. In order to reduce the resistance of the screw when drilling into the wooden workpiece, it is known that the surface of the screw has a short V-shaped groove. The V-shaped groove extends axially from the tapered end of the screw toward the emerging direction to span several threads. In this way, the V-shaped groove can reduce the resistance of the screw drilling into the wooden workpiece.
而一般來說,螺絲成型時係將螺絲桿體夾持於二搓牙板之間,該二搓牙板對該螺絲桿體的夾持面上具有的預定的螺牙成型紋,藉由該二搓牙板的反向平行移動,以對該螺絲桿體進行搓製螺牙。待螺牙成型後,再銑製上述V型槽,即,製作該習知螺絲時,必須耗時進行多次的加工,造成成本的增加。此外,習知螺絲之V型槽對降低螺絲鑽入木製工件的阻力之效果依然不足。Generally speaking, when screws are formed, the screw shaft body is clamped between two die-threading plates. The two die-threading plates have predetermined thread molding patterns on the clamping surfaces of the screw shaft body. The anti-parallel movement of the two tooth-washing plates is used to roll the threads of the screw rod body. After the screw threads are formed, the above-mentioned V-shaped grooves are milled. That is, when making the conventional screws, multiple processes must be performed, which increases the cost. In addition, the V-shaped grooves of conventional screws are still insufficient in reducing the resistance of screws drilling into wooden workpieces.
為解決上述問題,本發明的目的是提供一種螺絲搓牙板組,係可以一次成型出具有較佳切削力之螺絲,以提升生產效率者。In order to solve the above problems, the object of the present invention is to provide a screw die plate set that can mold screws with better cutting force at one time to improve production efficiency.
本發明的次一目的是提供一種齒模塊,係可以裝設於搓牙板,於成型螺絲時,係可以將該螺絲的螺牙同時成型出鋸齒狀,使該螺絲具有較佳切削力者。A secondary object of the present invention is to provide a tooth module that can be installed on a die rubbing plate. When forming a screw, the threads of the screw can be simultaneously formed into a serrated shape, so that the screw has better cutting force.
本發明的又一目的是提供一種螺絲,係具有鋸齒狀螺牙,係可以降低螺絲鑽入工件的阻力者。Another object of the present invention is to provide a screw with serrated threads that can reduce the resistance of the screw when drilling into a workpiece.
本發明全文所述方向性或其近似用語,例如「前」、「後」、「左」、「右」、「上(頂)」、「下(底)」、「內」、「外」、「側面」等,主要係參考附加圖式的方向,各方向性或其近似用語僅用以輔助說明及理解本發明的各實施例,非用以限制本發明。Directionality or similar terms are used throughout the present invention, such as "front", "back", "left", "right", "upper (top)", "lower (bottom)", "inner", "outer" , "side", etc. mainly refer to the directions of the attached drawings. Each directionality or its approximate terms are only used to assist in explaining and understanding the various embodiments of the present invention, and are not intended to limit the present invention.
本發明全文所記載的元件及構件使用「一」或「一個」之量詞,僅是為了方便使用且提供本發明範圍的通常意義;於本發明中應被解讀為包括一個或至少一個,且單一的概念也包括複數的情況,除非其明顯意指其他意思。The use of the quantifier "a" or "an" in the elements and components described throughout the present invention is only for convenience of use and to provide a common sense of the scope of the present invention; in the present invention, it should be interpreted as including one or at least one, and single The concept of also includes the plural unless it is obvious that something else is meant.
本發明全文所述「結合」、「組合」或「組裝」等近似用語,主要包含連接後仍可不破壞構件地分離,或是連接後使構件不可分離等型態,係本領域中具有通常知識者可以依據欲相連之構件材質或組裝需求予以選擇者。Approximate terms such as "combination", "combination" or "assembly" used throughout the present invention mainly include forms that can be separated without damaging the components after being connected, or components that are inseparable after being connected, and are based on common knowledge in this field. You can choose according to the material of the components to be connected or the assembly requirements.
本發明的螺絲搓牙板組,包含:一第一牙板,該第一牙板的一表面上具有一螺牙成型部,該螺牙成型部具有數個成型槽,該第一牙板具有位於該螺牙成型部下方的一尖端成型部,該第一牙板具有一塑型部,該塑型部位於至少一成型槽的延伸路徑上,該塑型部包含數個凸弧齒部及數個V型切刃部,各該凸弧齒部具有數個齒峰,各該V型切刃部具有數個刃峰,各該齒峰及各該刃峰與該至少一成型槽的延伸方向相交;及一第二牙板,該第二牙板的一表面上具有與該第一牙板相對應的螺牙成型部及尖端成型部,該第一牙板及該第二牙板可相對平行移動,用以於共同夾持的一桿體上形成數個螺牙。The screw die plate set of the present invention includes: a first die plate, a thread forming part on a surface of the first die plate, the thread forming part has a plurality of forming grooves, the first die plate has A tip molding part is located below the thread molding part. The first die plate has a molding part located on the extension path of at least one molding groove. The molding part includes a plurality of convex arc tooth parts and Several V-shaped cutting edge portions, each of the convex arc tooth portions has a plurality of tooth peaks, each of the V-shaped cutting edge portions has a plurality of tooth peaks, each tooth peak and each tooth peak are an extension of the at least one forming groove The directions intersect; and a second die plate, a surface of the second die plate has a thread forming part and a tip forming part corresponding to the first die plate, the first die plate and the second die plate can The relative parallel movement is used to form several threads on a jointly clamped rod body.
本發明的齒模塊,該齒模塊的一表面具有一塑型部,該塑型部包含數個凸弧齒部及數個V型切刃部,各該凸弧齒部具有數個齒峰,各該V型切刃部具有數個刃峰。In the tooth module of the present invention, a surface of the tooth module has a molded portion, the molded portion includes a plurality of convex arc tooth portions and a plurality of V-shaped cutting edge portions, and each of the convex arc tooth portions has a plurality of tooth peaks, Each V-shaped cutting edge portion has several edge peaks.
本發明的螺絲,包含:一桿體;及數個螺牙,該數個螺牙相連接地旋繞於該桿體以形成螺紋,至少一螺牙的周緣具有數個凹弧鋸齒部及數個切口部。The screw of the present invention includes: a rod body; and a plurality of screw threads, which are connected and wound around the rod body to form a thread. The periphery of at least one screw thread has several concave arc serrations and several notches. department.
據此,本發明的螺絲搓牙板組,藉由該第一牙板具有該塑型部,該塑型部於至少一成型槽的延伸路徑上具有間隔設置的數個凸弧齒部及數個V型切刃部,如此,當該桿體藉由該第一牙板與該第二牙板搓製成型螺牙時,可以於螺牙上一併塑型出數個凹弧鋸齒及數個V型切口,藉此,可以一次成型出具有凹弧鋸齒及數個V型切口的螺絲,可以不用進行二次加工再銑製V型槽,係可以達到較佳生產效率的功效。Accordingly, in the screw die plate set of the present invention, the first die plate has the shaping portion, and the shaping portion has a plurality of convex arc tooth portions and a plurality of spaced-apart convex arc tooth portions on the extension path of at least one shaping groove. A V-shaped cutting edge portion, so that when the rod body is formed into threads by the first die plate and the second die plate, several concave arc serrations can be molded on the threads. Several V-shaped notches can be used to form screws with concave arc serrations and several V-shaped notches in one go. There is no need for secondary processing to mill V-shaped grooves, which can achieve better production efficiency.
此外,該塑型部可以位於該齒模塊,以藉由該齒模塊可拆裝地結合於該第一牙板的結合槽。如此,可以依據欲成型螺牙分布態樣,以使成型的螺絲於相鄰二螺牙之凹弧鋸齒部成相對位或相錯位,且該齒模塊可以依不同需求而更換,係可以達到便利加工的功效。In addition, the molded portion may be located on the tooth module so as to be detachably coupled to the coupling groove of the first tooth plate through the tooth module. In this way, according to the distribution pattern of the screw threads to be formed, the molded screws can be in relative position or offset at the concave arc serrations of the two adjacent screw teeth, and the tooth module can be replaced according to different needs, which can be convenient. Processing effect.
另外,該螺絲係可以藉由該數個凹弧鋸齒及該數個V型切口切削木製等工件,係可以降低螺絲的攻鑽阻力。且藉由該數個凹弧鋸齒可以切斷纏繞於螺絲上的木纖維,係可以降低該數個V型切口切削的阻力,以達到順暢攻鑽入工件的功效。In addition, the screw can cut workpieces such as wood through the plurality of concave arc serrations and the plurality of V-shaped incisions, thereby reducing the tapping resistance of the screw. Moreover, the plurality of concave arc saw teeth can cut off the wood fibers wrapped around the screws, thereby reducing the cutting resistance of the plurality of V-shaped incisions to achieve the effect of smoothly drilling into the workpiece.
其中,各該凸弧齒部的數個齒峰互相平行延伸。如此,可以對螺牙成型出一致的凹弧鋸齒的功效。Wherein, several tooth peaks of each convex arc tooth portion extend parallel to each other. In this way, the threads can be formed with consistent concave arc serrations.
其中,各該V型切刃部的數個刃峰互相平行延伸。如此,可以對螺牙成型出一致的V型切口的功效。Wherein, several edge peaks of each V-shaped cutting edge portion extend parallel to each other. In this way, a consistent V-shaped notch can be formed on the screw thread.
其中,該數個凸弧齒部與該數個V型切刃部互相間隔設置。如此,可以將一螺牙的周緣成型為相鄰的凹弧鋸齒部與切口部,該數個凹弧鋸齒部與該數個切口部可以相配合,以降低螺絲的攻鑽阻力,係具有順暢攻鑽入工件的功效。Wherein, the plurality of convex arc tooth portions and the plurality of V-shaped cutting edge portions are arranged at intervals from each other. In this way, the periphery of a screw thread can be formed into adjacent concave arc serrated portions and cutout portions. The concave arc serrated portions and the plurality of cutout portions can cooperate to reduce the tapping resistance of the screw and ensure smooth drilling. The function of tapping into the workpiece.
其中,於該凸弧齒部的截面上,該數個齒峰位於虛擬的一弧線。如此,該凸弧齒部可以將至少一螺牙的周緣塑型出一凹弧鋸齒的功效。Wherein, on the cross section of the convex arc tooth portion, the tooth peaks are located on a virtual arc. In this way, the convex arc tooth portion can shape the periphery of at least one thread into a concave arc saw tooth.
其中,該V型切刃部的截面上,該數個刃峰位於虛擬的一水平線。如此,可以使該V型切刃部於該螺牙周緣形成深度一致的V型切口的功效。Wherein, in the cross section of the V-shaped cutting edge portion, the plurality of edge peaks are located on a virtual horizontal line. In this way, the V-shaped cutting edge portion can form a V-shaped cut with a uniform depth on the periphery of the thread.
其中,在該塑型部的截面上,該數個刃峰低於該數個齒峰。如此,該凸弧齒部的各齒峰可以相對於該數個刃峰成突出,使該凸弧齒部可以確實地於該螺牙的周緣上成型出凹弧的功效。Wherein, in the cross section of the shaping part, the blade peaks are lower than the tooth peaks. In this way, each tooth peak of the convex arc tooth portion can protrude relative to the plurality of blade peaks, so that the convex arc tooth portion can reliably form a concave arc effect on the periphery of the screw thread.
其中,該塑型部具有至少一第一塑形列及一第二塑形列,該第一塑形列及該第二塑形列各至少對位其中一成型槽,該第一塑形列及該第二塑形列分別具有互相間隔設置的該數個凸弧齒部與該數個V型切刃部。如此,藉由該塑型部可用以對至少二螺牙成型出數個凹弧鋸齒部及數個切口部,係可以進一步地降低攻鑽阻力,係具有該螺絲順暢攻入工件的功效。Wherein, the shaping part has at least a first shaping row and a second shaping row. The first shaping row and the second shaping row are each aligned with at least one of the shaping grooves. The first shaping row The second shaping row has a plurality of convex arc tooth portions and a plurality of V-shaped cutting edge portions spaced apart from each other. In this way, the shaping part can be used to form several concave arc serrated parts and several notch parts on at least two screw threads, which can further reduce the drilling resistance and have the effect of the screw smoothly tapping into the workpiece.
其中,該第一塑形列的凸弧齒部及V型切刃部分別與該第二塑形列的凸弧齒部及V型切刃部成錯位。如此,可以在至少二螺牙成型出彼此相錯位的凹弧鋸齒部及切口部的功效。Wherein, the convex arc tooth portion and the V-shaped cutting edge portion of the first shaping row are respectively offset from the convex arc tooth portion and the V-shaped cutting edge portion of the second shaping row. In this way, the concave arc serrated portion and the cutout portion that are offset from each other can be formed on at least two threads.
其中,該第一塑形列與該第二塑形列分別對位於相鄰的成型槽。如此,可以在至少二相鄰螺牙各成型出數個凹弧鋸齒部及數個切口部的功效。Wherein, the first shaping row and the second shaping row are respectively located in adjacent shaping grooves. In this way, several concave arc serrations and several notches can be formed on each of at least two adjacent threads.
其中該第一牙板與該第二牙板的螺牙成型部分別具有朝上下方向延伸的數個圓弧凹槽,該數個圓弧凹槽的延伸方向,與該第一牙板與該第二牙板的數個成型槽成相交錯,該數個圓弧凹槽凹設於該成型槽以外的該第一牙板與該第二牙板的表面。如此,可以於螺絲的數個螺牙的牙底形成數個圓弧凸肋,藉由該數個圓弧凸肋可以降低螺絲攻入木製工件時的阻力,係具有使該螺絲順暢攻入工件的功效。The screw thread forming parts of the first die plate and the second die plate respectively have a plurality of arc grooves extending in the up and down direction, and the extending directions of the plurality of arc grooves are consistent with the first die plate and the second die plate. The plurality of forming grooves of the second die plate are staggered, and the plurality of arc grooves are recessed on the surfaces of the first die plate and the second die plate outside the forming grooves. In this way, several arc-shaped protruding ribs can be formed on the bottoms of several threads of the screw. The several arc-shaped protruding ribs can reduce the resistance when the screw penetrates into the wooden workpiece, thereby allowing the screw to penetrate into the workpiece smoothly. effect.
其中,該塑型部位於一齒模塊的表面,該第一牙板具有一結合槽,該結合槽連通該螺牙成型部,該齒模塊可拆裝地位於該結合槽。如此,該齒模塊可以依不同需求而更換,係可以達到便利加工的功效。Wherein, the shaping part is located on the surface of a tooth module, the first tooth plate has a coupling groove, the coupling groove is connected to the screw molding part, and the tooth module is detachably located in the coupling groove. In this way, the tooth module can be replaced according to different needs, which can achieve the effect of convenient processing.
其中,該螺絲於一螺牙上之該數個凹弧鋸齒部及該數個切口部成互相間隔設置。如此,該凹弧鋸齒部與該切口部可以相配合,以降低螺絲的攻鑽阻力,係具有使該螺絲順暢攻入工件的功效。Wherein, the plurality of concave arc serrated portions and the plurality of cutout portions on a thread of the screw are arranged at intervals from each other. In this way, the concave arc serrated portion and the notch portion can cooperate to reduce the drilling resistance of the screw, which has the effect of allowing the screw to smoothly penetrate the workpiece.
其中,該螺絲的至少二螺牙的周緣各具有數個凹弧鋸齒部及數個切口部,該二螺牙彼此的數個凹弧鋸齒部及數個切口部相錯位。如此,相錯位的數個凹弧鋸齒部及數個切口部係可以進一步地降低攻鑽阻力,係具有使該螺絲順暢攻入工件的功效。Wherein, at least two screw threads of the screw each have a plurality of concave arc serrated portions and a plurality of cutout portions on the periphery thereof, and the plurality of concave arc serrated portions and a plurality of cutout portions of the two screw threads are offset from each other. In this way, the plurality of offset concave arc serrated portions and the plurality of notch portions can further reduce the drilling resistance, and have the effect of allowing the screw to smoothly penetrate the workpiece.
為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式作詳細說明;此外,在不同圖式中標示相同符號者視為相同,會省略其說明。In order to make the above and other objects, features and advantages of the present invention more obvious and understandable, preferred embodiments of the present invention are illustrated below and described in detail with reference to the accompanying drawings; in addition, the same symbols are used in different drawings. are considered to be the same and their description will be omitted.
請參照第1、2及3圖所示,其係本發明螺絲搓牙板組的第一實施例,係包含一第一牙板1及一第二牙板2,該第一牙板1及該第二牙板2於一搓牙機上(圖未繪示)用以共同夾持一桿體3,該第一牙板1與該第二牙板2相對平行移動,藉此一邊帶動該桿體3滾動一邊對該桿體3的圓周面搓製形成具有數個螺牙31的一螺絲。在本實施例中,係以該第一牙板1為固定,該第二牙板2相對於該第一牙板1平行移動作說明。惟,亦可以為該第二牙板2相對於該第一牙板1平行移動,本發明不予限制。Please refer to Figures 1, 2 and 3, which is the first embodiment of the screw die plate assembly of the present invention. It includes a
請續參照第1、2圖所示,該第一牙板1具有相對的一入料端1a及一出料端1b,該第一牙板1於該入料端1a與該出料端1b之間的一表面上具有一螺牙成型部11,該螺牙成型部11具有數個成型槽12,該數個成型槽12由該入料端1a延伸至該出料端1b,且該數個成型槽12由該入料端1a朝該出料端1b傾斜,該數個成型槽12為等間距並排。如此,該螺牙成型部11可用以成型螺旋環繞於該桿體3圓周面的數個螺牙31。Please continue to refer to Figures 1 and 2. The
該螺牙成型部11可以具有數個止滑紋13,該數個止滑紋13可以等間距的設置於具有該數個成型槽12的該第一牙板1的該表面,且該數個止滑紋13的延伸方向與該數個成型槽12的延伸方向相交錯,該交錯可以成垂直或非垂直地相交錯。在本實施例中,該數個止滑紋13的延伸方向係與該數個成型槽12的延伸方向成非垂直地相交錯,該數個止滑紋13可以由該入料端1a朝該出料端1b方向並排設置,如此,藉由該數個止滑紋13可以形成對該桿體3的一摩擦力,在搓製該桿體3時,可以確保該桿體3由該第一牙板1之該入料端1a朝該出料端1b的方向滾動。The
請續參照第2、3、4圖所示,該第一牙板1之該入料端1a與該出料端1b之間的表面還具有一尖端成型部14,該尖端成型部14係用以使該桿體3的下端逐漸縮徑以形成尖錐狀的一螺絲攻入端,該尖端成型部14鄰接於該螺牙成型部11的下方,該尖端成型部14較該螺牙成型部11凸出於該第一牙板1的表面,該尖端成型部14由該入料端1a朝該出料端1b方向成逐漸隆起,使該尖端成型部14相對於該螺牙成型部11形成一第一夾角θ1(如第3圖所示),以及,該尖端成型部14與該螺牙成型部11傾斜一第二夾角θ2(如第4圖所示)。如此,該尖端成型部14可以使該桿體3之一端逐漸縮徑以形成尖錐狀,即可以使該桿體3成型有螺絲之攻入端。此外,該尖端成型部14亦可以具有該數個止滑紋13,以形成對該桿體3鄰近於端部位置的摩擦力,以使該桿體3容易地進行滾動。Please continue to refer to Figures 2, 3, and 4. The surface between the inlet end 1a and the
請參照第2圖所示,該第一牙板1具有一排屑槽15,該排屑槽15位於該尖端成型部14的下方,且該排屑槽15鄰接於該尖端成型部14。具體而言,該排屑槽15於該第一牙板1的表面相對於該尖端成型部14成凹陷,如此,被該尖端成型部14搓製的該桿體3逃料可以進入至該排屑槽15中。Please refer to FIG. 2 , the
請參照第1、2圖所示,該第一牙板1具有一塑型部16,該塑型部16用將一螺絲攻入端之螺牙成型鋸齒狀。該塑型部16位於該至少一成型槽12的延伸路徑上,較佳地,該塑型部16可以位於鄰近於該第一牙板1的出料端1b,以藉由該塑型部16對成型後的螺牙31再成型鋸齒。Please refer to Figures 1 and 2, the
請參照第5、6圖所示,具體而言,該塑型部16包含間隔設置的數個凸弧齒部161及數個V型切刃部162,各該凸弧齒部161具有數個齒峰161a,各該齒峰161a可以互相平行延伸,於該凸弧齒部161的截面上,該數個齒峰161a可以位於虛擬的一弧線T1。如此,該凸弧齒部161可用以將至少一螺牙31的周緣成型出一凹弧鋸齒。各該V型切刃部162具有數個刃峰162a,各該刃峰162a可以互相平行延伸。如此,該V型切刃部162可用以將至少一螺牙31的周緣的對應處成型出數個V型切口,於該V型切刃部162的截面上,該數個刃峰162a可以位於虛擬的一水平線T2,如此,該V型切刃部162可以使該螺牙31的周緣形成深度一致的V型切口。較佳地,在該塑型部16的截面上,該數個刃峰162a可以低於該數個齒峰161a(如第6圖所示),以使該凸弧齒部161的各齒峰161a可以相對於該數個刃峰162a成突出,使該凸弧齒部161可以確實地於該螺牙31的周緣上成型出數個凹弧。Please refer to Figures 5 and 6. Specifically, the shaping portion 16 includes a plurality of convex arc tooth portions 161 and a plurality of V-shaped cutting edge portions 162 arranged at intervals. Each of the convex arc tooth portions 161 has a plurality of V-shaped cutting edge portions 162. The tooth peaks 161a can extend parallel to each other. On the cross section of the convex arc tooth portion 161, the tooth peaks 161a can be located on a virtual arc T1. In this way, the convex arc tooth portion 161 can be used to form a concave arc serration on the periphery of at least one screw thread 31 . Each V-shaped cutting edge portion 162 has a plurality of edge peaks 162a, and each of the edge peaks 162a can extend parallel to each other. In this way, the V-shaped cutting edge portion 162 can be used to form a plurality of V-shaped notches corresponding to the periphery of at least one screw thread 31. On the cross-section of the V-shaped cutting edge portion 162, the plurality of blade peaks 162a can be located at A virtual horizontal line T2, in this way, the V-shaped cutting edge portion 162 can form a V-shaped cut with a uniform depth on the periphery of the screw thread 31. Preferably, in the cross section of the shaping portion 16, the blade peaks 162a can be lower than the tooth peaks 161a (as shown in Figure 6), so that each tooth peak of the convex arc tooth portion 161 161a can protrude relative to the plurality of blade peaks 162a, so that the convex arc tooth portion 161 can reliably form several concave arcs on the periphery of the screw thread 31.
各該齒峰161a及各該刃峰162a的延伸方向與該數個成型槽12的延伸方向相交。如此,使該數個成型槽12成型的至少一螺牙31可以連續通過該塑型部16,以使該數個凸弧齒部161與該數個V型切刃部162可以對已成型的螺牙31周緣進行塑型。另,該凸弧齒部161之齒峰161a的數量,與該V型切刃部162之刃峰162a的數量比可以為2:1~3:1。即,該凸弧齒部161可以具有相對密集的齒峰161a,以對該螺牙31的周緣形成連續鋸齒狀。而,該V型切刃部162可以具有相對稀疏的刃峰162a,以對該螺牙31的周緣形成數個不相連的V型切口。如此,藉由該塑型部16可用以對至少一螺牙31成型出數個凹弧鋸齒及數個V型切口(如第8圖所示),使該數個凹弧鋸齒及數個V型切口可用以快速切削工件,以降低螺絲的攻鑽阻力。以及,將本發明使用在木製工件時,該數個凹弧鋸齒可用以切斷纏繞於螺絲上的木纖維,以降低該數個V型切口切削纖維的阻力。The extending direction of each tooth peak 161 a and each blade peak 162 a intersects with the extending direction of the plurality of
請續參照第5、6、7圖所示,本發明不限制該數個凸弧齒部161與該數個V型切刃部162的排列順序,例如,在一實施例中,該數個凸弧齒部161與該數個V型切刃部162可以互相間隔設置。在本實施例中,該塑型部16可以由該入料端1a朝該出料端1b方向依序形成V型切刃部162、凸弧齒部161、V型切刃部162、凸弧齒部161的交錯排列。又,該數個凸弧齒部161的數量與該數個V型切刃部162的數量可以為相同,如此,該數個凸弧齒部161於螺牙上所形成的數組凹弧鋸齒可以於徑向上成幾何對稱分布(如第7圖所示)。Please continue to refer to Figures 5, 6 and 7. The present invention does not limit the arrangement order of the plurality of convex arc tooth portions 161 and the plurality of V-shaped cutting edge portions 162. For example, in one embodiment, the plurality of convex arc tooth portions 161 and the plurality of V-shaped cutting edge portions 162 are The convex arc tooth portion 161 and the plurality of V-shaped cutting edge portions 162 can be arranged at intervals from each other. In this embodiment, the shaping portion 16 can sequentially form a V-shaped cutting edge portion 162, a convex arc tooth portion 161, a V-shaped cutting edge portion 162, and a convex arc from the inlet end 1a toward the
此外,該數個凸弧齒部161與該數個V型切刃部162互相間隔設置排列後的總長度,係對應於螺牙旋繞於該桿體3一周的長度。即,該桿體3可以於該塑型部16滾動一周時,剛好可以使該塑型部16對該桿體3上的一周螺牙進行塑型。另,各該齒峰161a及各該刃峰162a的延伸長度係可以對應於欲塑型之螺牙31在該桿體3上的數個螺牙,以對數個該螺牙31進行塑型,本發明不予限制。In addition, the total length after the plurality of convex arc tooth portions 161 and the plurality of V-shaped cutting edge portions 162 are spaced apart from each other corresponds to the length of one revolution of the screw thread around the rod body 3 . That is, when the rod body 3 rolls for one revolution, the molding portion 16 can just shape one round of threads on the rod body 3 . In addition, the extension length of each tooth peak 161a and each blade peak 162a can correspond to the number of threads 31 to be shaped on the rod body 3, so as to shape a plurality of threads 31. The invention is not limited.
該塑型部16可以一體成型於該第一牙板1的表面,或者,在本實施例中,該塑型部16位於一齒模塊H的表面,該第一牙板1具有一結合槽17,該結合槽17可以為貫通槽,該結合槽17連通該螺牙成型部11。該齒模塊H可拆裝地位於該結合槽17。如此,該塑型部16磨損時,係可以直接拆下該齒模塊H以進行該塑型部16的更換,而不需更換整個第一牙板1,係可以具有節省成本的作用。The molding part 16 can be integrally formed on the surface of the
請續參照第1圖所示,該第二牙板2的一表面上具有一螺牙成型部21,該第二牙板2的螺牙成型部21與該第一牙板1的螺牙成型部11共同夾持該桿體3,以對該桿體3的圓周面搓製成型。該螺牙成型部21具有數個成型槽22,該數個成型槽22傾斜等間距並排延伸,該數個成型槽22的斜度與該第一牙板1的數個成型槽12的斜度相同,且傾斜方向相反,以於該桿體3圓周面成型螺旋環繞的螺牙,為本領域人員可以瞭解,本發明在此不作贅述。另,該螺牙成型部21亦可以具有數個止滑紋23,該數個止滑紋23的延伸方向與數該個成型槽22的延伸方向相交錯,以及該螺牙成型部21也可以具有尖端成型部24及排屑槽25,該尖端成型部24及該排屑槽25與該第一牙板1之尖端成型部14及排屑槽15相對位。Please continue to refer to Figure 1. A surface of the second die plate 2 has a thread forming part 21. The thread forming part 21 of the second die plate 2 is different from the thread forming part 21 of the
請續參照第7圖所示,以該螺絲搓牙板組成型螺絲時,該桿體3由該入料端1a進入,而被夾持於該第一牙板1與該第二牙板2之間,該桿體3可以具有預先成型的帽頭。該第二牙板2相對於該第一牙板1平行移動,以帶動該桿體3由該入料端1a往出料端1b滾動,藉由該螺牙成型部11、21將該桿體3的圓周面搓製出該數個螺牙31。而搓製過程中的殘屑及逃料可以由排屑槽15、25排出。當該桿體3滾動至該塑型部16時,該塑型部16之依序排列的數個凸弧齒部161與該數個V型切刃部162,依序對至少一螺牙31的周緣成型出數個凹弧鋸齒及數個V型切口,該桿體3始由該出料端1b離開以成型為一螺絲。Please continue to refer to Figure 7. When forming a screw using the screw die plate, the rod body 3 enters from the feed end 1a and is clamped between the
請續參照第8圖所示,其係本發明螺絲搓牙板組所成型的一螺絲4,係包含一桿體41及數個螺牙42,該數個螺牙42相連接地旋繞於該桿體41以形成螺紋。至少一螺牙42具有數個凹弧鋸齒部43及數個切口部44,該數個凹弧鋸齒部43及該數個切口部44位於該至少一螺牙42的周緣。於一螺牙42上,該數個凹弧鋸齒部43及該數個切口部44可以成互相間隔設置,以使該數個凹弧鋸齒部43在徑向上成幾何對稱分布(如第7圖所示)。如此,可以使該螺絲4旋入木製等工件時,可以維持預定的旋入角度,而具有良好的穩定性。在本實施例中,由該螺絲4的攻入端41a開始的第二及第三螺牙42,各具有該數個凹弧鋸齒部43及該數個切口部44。又,該相鄰二螺牙42之凹弧鋸齒部43係可以相對位,如此,在該螺絲4初攻入木製等工件時可以降低阻力,以順暢地帶動後續螺牙42的旋入。Please continue to refer to Figure 8, which is a
請參照第9圖所示,其係本發明螺絲搓牙板組的第二實施例,本實施例與上述的第一實施例大致相同,在本實施例中,該第一牙板1具有一塑型部18,該塑型部18的寬度較第一實施例該塑型部16的寬度大,使該塑型部18可以至少對位於二個成型槽12的延伸路徑上。詳言之,該塑型部18具有至少一第一塑形列18a及一第二塑形列18b,該第一塑形列18a及該第二塑形列18b各至少對位一成型槽12,該第一塑形列18a與該第二塑形列18b對位的成型槽12可以成相鄰,使該塑型部18可以至少對相鄰的二螺牙31進行塑形。Please refer to Figure 9, which is the second embodiment of the screw die plate assembly of the present invention. This embodiment is roughly the same as the first embodiment mentioned above. In this embodiment, the
請參照第11、12圖所示,該第一塑形列18a及該第二塑形列18b分別具有互相間隔設置排列的數個凸弧齒部181與數個V型切刃部182,即,該第一塑形列18a的凸弧齒部181及V型切刃部182分別與該第二塑形列18b的凸弧齒部181及V型切刃部182成錯位。如此,藉由該第一塑形列18a及該第二塑形列18b可用以對至少二螺牙31成型出相錯位的數個凹弧鋸齒及數個V型切口,係可以進一步地降低攻鑽阻力,以順暢攻鑽入工件。另外,該塑型部18亦可以位於該齒模塊H的表面,藉由該齒模塊H可拆裝地位於該結合槽17,以進行該塑型部18磨損後的更換。此外,在另一實施例中,該塑型部18可以具有三個以上的塑型列,以藉由各塑型列分別對不同螺牙塑型,本發明不予限制。Please refer to Figures 11 and 12, the first shaping row 18a and the second shaping row 18b respectively have a plurality of convex arc tooth portions 181 and a plurality of V-shaped cutting edge portions 182 arranged at intervals, that is, , the convex arc tooth portion 181 and the V-shaped cutting edge portion 182 of the first shaping row 18a are respectively offset from the convex arc tooth portion 181 and the V-shaped cutting edge portion 182 of the second shaping row 18b. In this way, the first shaping row 18a and the second shaping row 18b can be used to shape at least two screw threads 31 to form a plurality of concave arc serrations and a plurality of V-shaped incisions that are offset, so that the attack force can be further reduced. Drilling resistance to drill into the workpiece smoothly. In addition, the molded portion 18 can also be located on the surface of the tooth module H, and the tooth module H is detachably located in the coupling groove 17 so that the molded portion 18 can be replaced after wear. In addition, in another embodiment, the shaping part 18 may have more than three shaping rows, so that different screw threads can be shaped by each shaping row, which is not limited by the present invention.
續參照第9、10圖所示,此外,該第一牙板1與該第二牙板2的螺牙成型部11、21可以分別具有朝上下方向(垂直於入料端1a至該出料端1b之方向)延伸的數個圓弧凹槽19、26。即,該數個圓弧凹槽19、26延伸方向與該數個成型槽12的延伸方向交錯,該交錯可以成相垂直或非垂直地相交錯。以第一牙板1為例,該數個圓弧凹槽19可以凹設於該第一牙板1的二成型槽12之間的表面,即,對應於成型螺絲之牙底的位置(如第10圖所示),如此,係不會影響該成型槽12對該螺牙31的成型,且二相鄰圓弧凹槽19之間隔有該第一牙板1的表面。如此,該數個圓弧凹槽19可以在該桿體3的二螺牙31之間的牙底形成數個圓弧凸肋55(如第13圖所示)。該數個圓弧凹槽19係可以由該入料端1a至該出料端1b均設置。Continuing to refer to Figures 9 and 10, in addition, the
請續參照第13圖所示,其係本發明第二實施例螺絲搓牙板組所成型的一螺絲5,係包含一桿體51及數個螺牙52,該數個螺牙52相連接地旋繞於該桿體51以形成螺紋。至少二螺牙52各具有數個凹弧鋸齒部53及數個切口部54,該二螺牙52彼此的數個凹弧鋸齒部53及數個切口部54相錯位。如此,在該螺絲5攻入木製等工件時係可以降低阻力,以使該螺絲5順暢地的旋入攻入木製等工件。此外,於該數個螺牙52的牙底可以具有軸向延伸的數個圓弧凸肋55,相鄰的圓弧凸肋55之間可以具有一容屑凹槽56。如此,藉由該數個圓弧凸肋55可以降低螺絲5鎖入木製等工件時的阻力,且該容屑凹槽56可以容置木製等工件的碎屑,係具有順暢攻鑽入工件的作用。Please continue to refer to Figure 13, which is a screw 5 formed by a screw die set according to the second embodiment of the present invention. It includes a rod body 51 and a plurality of screw threads 52, and the plurality of screw threads 52 are connected to each other. Wrap around the rod body 51 to form threads. At least two screw threads 52 each have a plurality of concave arc serrated portions 53 and a plurality of cutout portions 54 , and the plurality of concave arc serrated portions 53 and a plurality of cutout portions 54 of the two screw threads 52 are offset from each other. In this way, when the screw 5 is driven into a workpiece such as wood, the resistance can be reduced, so that the screw 5 can be smoothly screwed into the workpiece such as wood. In addition, there may be a plurality of axially extending arcuate ribs 55 at the bottoms of the threads 52 , and a chip-containing groove 56 may be arranged between adjacent arcuate ribs 55 . In this way, the plurality of arcuate ribs 55 can reduce the resistance when the screw 5 is locked into a workpiece such as wood, and the chip-containing groove 56 can accommodate debris from the workpiece such as wood, thereby enabling smooth drilling into the workpiece. effect.
值得一提的是,前述第二實施例所揭示的數個圓弧凹槽19,亦可以設於第一實施例的第一牙板1與該第二牙板2。換言之,第一實施例所揭示的該第一牙板1與該第二牙板2所成型的螺絲4,亦可以於該數個螺牙42的牙底具有軸向延伸的數個圓弧凸肋,故不以各實施例圖式所揭露的型態為限。It is worth mentioning that the plurality of
綜上所述,本發明的螺絲搓牙板組,藉由該第一牙板具有該塑型部,該塑型部於至少一成型槽的延伸路徑上具有間隔設置的數個凸弧齒部及數個V型切刃部,如此,當該桿體藉由該第一牙板與該第二牙板搓製成型螺牙時,可以於螺牙上一併塑型出數個凹弧鋸齒及數個V型切口,藉此,可以一次成型出具有凹弧鋸齒及數個V型切口的螺絲,可以不用進行二次加工再銑製V型槽,係可以達到較佳生產效率的功效。To sum up, in the screw die plate set of the present invention, the first die plate has the shaping part, and the shaping part has several convex arc tooth parts arranged at intervals on the extension path of at least one shaping groove. and several V-shaped cutting edge portions. In this way, when the rod body is formed into threads by the first die plate and the second die plate, several concave arcs can be molded on the threads at the same time. serrations and several V-shaped notches. This allows screws with concave arc serrations and several V-shaped notches to be formed in one go. There is no need for secondary processing to mill the V-shaped grooves, which can achieve better production efficiency. .
此外,該塑型部可以位於該齒模塊,以藉由該齒模塊可拆裝地結合於該第一牙板的結合槽。如此,可以依據欲成型螺牙分布態樣,以使成型的螺絲於相鄰二螺牙之凹弧鋸齒部成相對位或相錯位,且該齒模塊可以依不同需求而更換,係可以達到便利加工的功效。In addition, the molded portion may be located on the tooth module so as to be detachably coupled to the coupling groove of the first tooth plate through the tooth module. In this way, according to the distribution pattern of the screw threads to be formed, the molded screws can be in relative position or offset at the concave arc serrations of the two adjacent screw teeth, and the tooth module can be replaced according to different needs, which can be convenient. Processing effectiveness.
另外,該螺絲係可以藉由該數個凹弧鋸齒及該數個V型切口切削木製等工件,係可以降低螺絲的攻鑽阻力。且藉由該數個凹弧鋸齒可以切斷纏繞於螺絲上的木纖維,係可以降低該數個V型切口切削的阻力,以達到順暢攻鑽入工件的功效。In addition, the screw can cut workpieces such as wood through the plurality of concave arc serrations and the plurality of V-shaped incisions, thereby reducing the tapping resistance of the screw. Moreover, the plurality of concave arc saw teeth can cut off the wood fibers wrapped around the screws, thereby reducing the cutting resistance of the plurality of V-shaped incisions to achieve the effect of smoothly drilling into the workpiece.
雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當包含後附之申請專利範圍所記載的文義及均等範圍內之所有變更。又,上述之數個實施例能夠組合時,則本發明包含任意組合的實施態樣。Although the present invention has been disclosed using the above-mentioned preferred embodiments, they are not intended to limit the invention. Anyone skilled in the art can make various changes and modifications to the above-described embodiments without departing from the spirit and scope of the invention. The technical scope protected by the invention, therefore, the protection scope of the invention shall include all changes within the literal and equivalent scope described in the appended patent application scope. Furthermore, when several of the above-mentioned embodiments can be combined, the present invention includes any combination of implementations.
1:第一牙板
1a:入料端
1b:出料端
11,21:螺牙成型部
12,22:成型槽
13,23:止滑紋
14,24:尖端成型部
15,25:排屑槽
16,18:塑型部
161,181:凸弧齒部
161a:齒峰
162,182:V型切刃部
162a:刃峰
17:結合槽
18a:第一塑形列
18b:第二塑形列
19,26:圓弧凹槽
2:第二牙板
3:桿體
31:螺牙
4,5:螺絲
41,51:桿體
41a:攻入端
42,52:螺牙
43,53:凹弧鋸齒部
44,54:切口部
55:圓弧凸肋
56:容屑凹槽
T1:弧線
T2:水平線
H:齒模塊
θ1:第一夾角
θ2:第二夾角
1: First die plate
1a:
[第1圖] 本發明第一實施例的螺絲搓牙板組分解立體圖。 [第2圖] 本發明第一實施例的第一牙板上視圖。 [第3圖] 本發明第一實施例的第一牙板側視圖。 [第4圖] 沿第2圖的A-A線剖面圖。 [第5圖] 本發明第一實施例塑型部的立體圖。 [第6圖] 沿第5圖的B-B線剖面圖。 [第7圖] 本發明第一實施例的螺絲搓牙板組對螺牙塑型示意圖。 [第8圖] 本發明以第一實施例螺絲搓牙板組製成之螺絲局部放大圖。 [第9圖] 本發明第二實施例的螺絲搓牙板組分解立體圖。 [第10圖] 第9圖C的局部放大圖。 [第11圖] 本發明第二實施例塑型部的立體圖。 [第12圖] 沿第11圖的D-D線剖面圖。 [第13圖] 本發明以第二實施例螺絲搓牙板組製成之螺絲局部放大圖。 [Picture 1] An exploded perspective view of the screw die plate assembly according to the first embodiment of the present invention. [Figure 2] A view of the first dental plate according to the first embodiment of the present invention. [Figure 3] Side view of the first die plate according to the first embodiment of the present invention. [Picture 4] Sectional view along line A-A in Picture 2. [Figure 5] A perspective view of the molding part of the first embodiment of the present invention. [Picture 6] Sectional view along line B-B in Figure 5. [Figure 7] A schematic diagram of screw thread shaping by the screw thread rubbing plate set according to the first embodiment of the present invention. [Figure 8] A partial enlarged view of a screw assembled with a screw die plate according to the first embodiment of the present invention. [Figure 9] An exploded perspective view of the screw die plate assembly according to the second embodiment of the present invention. [Picture 10] Partial enlargement of Figure 9C. [Figure 11] A perspective view of the molding part of the second embodiment of the present invention. [Figure 12] Cross-sectional view along line D-D in Figure 11. [Figure 13] A partial enlarged view of a screw assembled with a screw die plate according to the second embodiment of the present invention.
1:第一牙板 1: First die plate
1a:入料端 1a: Feed end
1b:出料端 1b: Discharge end
11,21:螺牙成型部 11,21: Thread forming department
12,22:成型槽 12,22: Forming groove
13,23:止滑紋 13,23: Anti-slip pattern
14,24:尖端成型部 14,24: Tip molding part
15,25:排屑槽 15,25: Chip flute
16:塑型部 16:Plastic Department
17:結合槽 17:Combining slot
2:第二牙板 2:Second die plate
H:齒模塊 H:Tooth module
Claims (24)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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TW111114259A TWI795270B (en) | 2022-04-14 | 2022-04-14 | A screw thread rubbing plate set, tooth module and screw |
CN202221136541.3U CN217831696U (en) | 2022-04-14 | 2022-05-12 | Screw thread rolling plate group, tooth module and screw |
CN202210515773.8A CN116944391A (en) | 2022-04-14 | 2022-05-12 | Screw thread rolling plate set, tooth module and screw |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW111114259A TWI795270B (en) | 2022-04-14 | 2022-04-14 | A screw thread rubbing plate set, tooth module and screw |
Publications (2)
Publication Number | Publication Date |
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TWI795270B TWI795270B (en) | 2023-03-01 |
TW202339881A true TW202339881A (en) | 2023-10-16 |
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Family Applications (1)
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TW111114259A TWI795270B (en) | 2022-04-14 | 2022-04-14 | A screw thread rubbing plate set, tooth module and screw |
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CN (2) | CN116944391A (en) |
TW (1) | TWI795270B (en) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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TW492527U (en) * | 2001-08-30 | 2002-06-21 | Jin-Suen Chen | Improved structure for wood screw |
JP2005127487A (en) * | 2003-10-27 | 2005-05-19 | Ren-Dung He | Screw spike |
TWM275907U (en) * | 2005-03-22 | 2005-09-21 | Li Tai Rolling Dies Co Ltd | Tapping tool set for screw |
TWM290941U (en) * | 2005-12-07 | 2006-05-21 | Chaen Wei Corp | Cutting screw |
TWM468584U (en) * | 2013-06-20 | 2013-12-21 | Yi Shang Industry Co Ltd | Helical screw |
CN213052564U (en) * | 2020-07-23 | 2021-04-27 | 浙江明泰控股发展股份有限公司 | Processing device for self-tapping screw rapidly installed on plastic part |
TWM631081U (en) * | 2022-04-14 | 2022-08-21 | 緯紘精密工業股份有限公司 | Thread rolling plate set for screws, mould block for threads, and screw |
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2022
- 2022-04-14 TW TW111114259A patent/TWI795270B/en active
- 2022-05-12 CN CN202210515773.8A patent/CN116944391A/en active Pending
- 2022-05-12 CN CN202221136541.3U patent/CN217831696U/en active Active
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CN217831696U (en) | 2022-11-18 |
CN116944391A (en) | 2023-10-27 |
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