TW202338876A - Switch assembly - Google Patents

Switch assembly Download PDF

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TW202338876A
TW202338876A TW111111702A TW111111702A TW202338876A TW 202338876 A TW202338876 A TW 202338876A TW 111111702 A TW111111702 A TW 111111702A TW 111111702 A TW111111702 A TW 111111702A TW 202338876 A TW202338876 A TW 202338876A
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Taiwan
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switch
switch assembly
key
housing
insulating
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TW111111702A
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Chinese (zh)
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TWI795247B (en
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蔡佳諺
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和鍥精密電子股份有限公司
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Abstract

A switch assembly includes an insulating shell, an electrical module, at least one elastic body and at least one button body. The insulating housing includes at least one key opening. The electrical module is arranged in the insulating housing, and the electrical module includes a circuit board and at least one switch electrically connected with the circuit board. The at least one switch corresponds to at least one key opening. The at least one elastic body is arranged in the insulating housing and located above the at least one switch. The at least one elastic body is exposed to the insulating housing through the at least one opening, and the at least one elastic body can be elastically deformed toward the at least one switch and push the at least one switch. The at least one key body is movably disposed on at least one key opening and supported by the at least one elastic body.

Description

開關總成switch assembly

本發明係有關於一種開關裝置的技術領域,特別是有關於一種以彈性體支持按鍵體且按鍵體按壓彈性件使其彈性變形而觸發開關元件的開關總成。The present invention relates to the technical field of a switch device, and in particular to a switch assembly in which an elastic body supports a key body and the key body presses the elastic member to elastically deform to trigger a switch element.

開關裝置用於多數的電子裝置、工業設備或日常生活的設施中,其通常是用於在電氣迴路中進行迴路的導通及關斷以便控制使對應的電氣元件作動或不作動。現有的開關裝置在殼體的外部設置按鍵,按鍵連接於設置在殼體內部的開關元件,使用者按壓按鍵即可連帶地觸發開關件,例如中國實用新型專利CN209216840U所揭露的一種雙按鍵開關,兩個按鍵經由與按鍵連接的支塊推壓設置於開關上方的凸塊,藉此觸發開關。Switching devices are used in most electronic devices, industrial equipment or daily life facilities. They are usually used to turn on and off circuits in electrical circuits to control whether corresponding electrical components are activated or not. The existing switch device is provided with a button on the outside of the casing, and the button is connected to a switch element provided inside the casing. The user presses the button to trigger the switch element. For example, a double-button switch disclosed in Chinese utility model patent CN209216840U. The two buttons push the bump provided above the switch through the support block connected to the button, thereby triggering the switch.

但是此種結構必須在按鍵設置從按鍵本體延伸的支塊,而且開關上方也必須設置凸塊才能便於觸發開關,如此增加整體結構的複雜性,而且也增加組裝要求的精確度,較為費工費時。另外,此種結構並沒有防水功能,水或飲料等液體如果從按鍵與殼體間的間隙滲入,容易直接使開關或電路板產生短路甚至損壞。However, this structure must have a support block extending from the key body on the key, and a bump must be provided above the switch to facilitate triggering the switch. This increases the complexity of the overall structure, and also increases the accuracy required for assembly, which is labor-intensive and time-consuming. . In addition, this structure does not have a waterproof function. If liquids such as water or drinks penetrate through the gap between the button and the housing, it is easy to directly short-circuit or even damage the switch or circuit board.

有鑑於此,本發明的目的在於提供一種開關總成,其在電氣模組的開關件與按鍵體之間設置彈性體,彈性體支持按鍵體,如此使用者按壓按鍵體使彈性體產生彈性形變而觸發開關件,當使用者釋放按鍵體時,彈性體也可支持按鍵體復位。如此只要在開關件與按鍵體之間設置彈性體即可支持按鍵體同時也能夠兼具觸發開關件的作用。藉此可簡化開關總成的結構,也降低組裝時的精度要求。In view of this, the object of the present invention is to provide a switch assembly in which an elastic body is provided between the switch component of the electrical module and the key body. The elastic body supports the key body, so that the user presses the key body to cause the elastic body to elastically deform. As for the trigger switch part, when the user releases the key body, the elastic body can also support the key body to reset. In this way, as long as the elastic body is provided between the switch member and the key body, the key body can be supported and it can also serve as a trigger switch member. This can simplify the structure of the switch assembly and reduce the accuracy requirements during assembly.

本發明的開關總成的一實施例包括一絕緣殼體、一電氣模組以及至少一彈性體。絕緣殼體包括至少一按鍵開口。電氣模組設置於絕緣殼體內,電氣模組包括一電路板以及與電路板電性連接的一至少一開關,至少一開關對應於至少一按鍵開口。至少一彈性體設置於絕緣殼體內且位於至少一開關的上方,至少一彈性體經由至少一開口露出於絕緣殼體,至少一彈性體可往靠近至少一開關的方向彈性變形且推壓至少一開關。An embodiment of the switch assembly of the present invention includes an insulating housing, an electrical module and at least one elastomer. The insulating housing includes at least one key opening. The electrical module is disposed in an insulating housing. The electrical module includes a circuit board and at least one switch electrically connected to the circuit board. The at least one switch corresponds to at least one key opening. At least one elastic body is disposed in the insulating housing and located above at least one switch. The at least one elastic body is exposed to the insulating housing through at least one opening. The at least one elastic body can elastically deform in a direction approaching the at least one switch and push at least one switch. switch.

在另一實施例中,其更包括至少一按鍵體,其係可移動地設置於至少一按鍵開口且由至少一彈性件支持。In another embodiment, it further includes at least one key body, which is movably disposed in at least one key opening and supported by at least one elastic member.

在另一實施例中,至少一按鍵體的外周壁具有一第一突緣,突緣抵接於絕緣殼體的內側壁,且由設置於絕緣殼體的內側壁且位於至少一按鍵開口的一第二突緣所止檔。In another embodiment, the outer peripheral wall of at least one key body has a first flange, the flange abuts the inner wall of the insulating housing, and is provided on the inner wall of the insulating housing and located at the at least one key opening. Stopped by a second flange.

在另一實施例中,絕緣殼體包括一上殼體以及一下殼體,上殼體與下殼體固接,至少一按鍵開口設於上殼體,電氣模組及至少一彈性體定位於下殼體,下殼體設有一纜線開口,供一纜線延伸進入絕緣殼體。In another embodiment, the insulating housing includes an upper housing and a lower housing. The upper housing and the lower housing are fixedly connected. At least one key opening is provided in the upper housing. The electrical module and at least one elastomer are positioned in the upper housing. The lower shell is provided with a cable opening for a cable to extend into the insulating shell.

在另一實施例中,下殼體包括一定位槽及設置於定位槽中的一定位凸肋,至少一性體具有一定位凹部,定位凹部卡合於定位凸肋,使至少一彈性體定位於定位槽中。In another embodiment, the lower housing includes a positioning groove and a positioning rib provided in the positioning groove. At least one elastic body has a positioning recess, and the positioning recess engages with the positioning rib to position the at least one elastic body. in the positioning slot.

在另一實施例中,至少一彈性體的外周面與定位槽的壁面間設有一第一密封件。In another embodiment, a first sealing member is provided between the outer peripheral surface of at least one elastic body and the wall surface of the positioning groove.

在另一實施例中,上殼體的內周面係圍繞覆蓋於下殼體的外周面,下殼體的外周面具有一排水缺口, 排水缺口鄰接於定位凹部。In another embodiment, the inner peripheral surface of the upper housing surrounds and covers the outer peripheral surface of the lower housing. The outer peripheral surface of the lower housing has a drainage gap, and the drainage gap is adjacent to the positioning recess.

在另一實施例中,其更包括一絕緣支架,其設置於下殼體,電氣模組定位於絕緣支架,下殼體設有位於纜線開口兩側的一載台結構,絕緣支架設置於載台結構。In another embodiment, it further includes an insulating bracket disposed on the lower case, the electrical module is positioned on the insulating bracket, the lower case is provided with a carrier structure located on both sides of the cable opening, and the insulating bracket is disposed on platform structure.

在另一實施例中,絕緣支架包括一承載部以及一延伸部,承載部設置於載台結構且跨設於纜線開口的上方,延伸部從承載部往靠近纜線開口的方向延伸,電路板設置於承載部及延伸部,至少一開關位於承載部,電路板的多個焊墊位於延伸部,纜線的導體焊接於多個焊墊。In another embodiment, the insulating bracket includes a bearing part and an extension part. The bearing part is arranged on the platform structure and spans over the cable opening. The extension part extends from the bearing part in a direction close to the cable opening. The circuit The board is arranged on the carrying part and the extending part, at least one switch is located on the carrying part, a plurality of soldering pads of the circuit board are located on the extending part, and the conductors of the cable are welded on the plurality of soldering pads.

在另一實施例中,電路板具有可撓性,且電路板係折疊且設置於承載部的上下相對表面並延伸至延伸部。In another embodiment, the circuit board is flexible, and the circuit board is folded and disposed on the upper and lower opposite surfaces of the carrying part and extends to the extension part.

在另一實施例中,承載部及延伸部與絕緣殼體的內側壁係以卡合凸部及卡合凹部構成的卡合結構卡合定位。In another embodiment, the carrying portion and the extension portion are engaged and positioned with the inner wall of the insulating housing by an engaging structure composed of an engaging protrusion and an engaging recess.

在另一實施例中,載台結構包括一第一載台部以及一第二載台部,第一載台部高於第二載台部,承載部包括一水平體以及一傾斜體,水平體設於第一載台部,傾斜體連接於水平體且設於第二載台部,延伸部連接於傾斜體。In another embodiment, the stage structure includes a first stage part and a second stage part. The first stage part is higher than the second stage part. The carrying part includes a horizontal body and an inclined body. The horizontal body The body is arranged on the first stage part, the inclined body is connected to the horizontal body and is arranged on the second stage part, and the extension part is connected to the inclined body.

在另一實施例中,電氣模組包括兩個開關,分別對應於水平體以及傾斜體設置,上殼體設有兩個按鍵開口,且開關總成包括兩個彈性體以及兩個按鍵體。In another embodiment, the electrical module includes two switches, which are respectively arranged corresponding to the horizontal body and the inclined body. The upper housing is provided with two key openings, and the switch assembly includes two elastic bodies and two key bodies.

在另一實施例中,其更包括一第二密封件,第二密封件封閉纜線開口且包覆纜線的導體部與電路板的該等焊墊。In another embodiment, it further includes a second sealing member that closes the cable opening and covers the conductor portion of the cable and the soldering pads of the circuit board.

在另一實施例中,第二密封件係以低壓射出成型(low pressure molding)填充於纜線開口。In another embodiment, the second sealing member is filled in the cable opening using low pressure molding.

在另一實施例中,至少一彈性體為矽膠製的罩體。In another embodiment, at least one elastic body is a silicone cover.

本發明的開關總成藉由在開關件與按鍵體之間設置彈性體,彈性體位於開關件的上方且覆蓋開關件,同時彈性件支持按鍵體,使用者向下按壓按鍵體,可使彈性件往靠近開關件的方向彈性變形而觸發開關件。也可以不設置按鍵體,使用者直接按壓彈性體向下,也同樣可觸發開關件。如此在按鍵體與開關件之間只需要設置彈性體即可達到按壓觸發開關件的作用,不需要如現有技術必須在按鍵體與開關件之間設置較複雜的結構才能達成,從而簡化開關件的結構,而且降低組裝需求的精度,同時彈性件可以多次按壓也不同意損壞,能夠增加整體的使用壽命。另外,本發明的開關總成藉由第一密封件與第二密封件設置於下殼體使電氣模組所在的空間形成密封狀態,即使液體滲入開關總成,也可以避免電氣模組受潮而發生短路或損壞。In the switch assembly of the present invention, an elastic body is arranged between the switch member and the key body. The elastic body is located above the switch member and covers the switch member. At the same time, the elastic member supports the key body. When the user presses the key body downward, the elastic body can The component elastically deforms in a direction close to the switch component to trigger the switch component. It is also possible that the key body is not provided, and the user directly presses the elastic body downward to trigger the switch component. In this way, only an elastic body is needed between the key body and the switch part to achieve the function of pressing and triggering the switch part. It is not necessary to set up a more complicated structure between the key body and the switch part as in the prior art, thereby simplifying the switch part. structure, and reduces the accuracy of assembly requirements. At the same time, the elastic parts can be pressed multiple times without being damaged, which can increase the overall service life. In addition, the switch assembly of the present invention uses the first sealing member and the second sealing member disposed on the lower housing to form a sealed state in the space where the electrical module is located. Even if liquid penetrates into the switch assembly, the electrical module can be prevented from getting damp and causing damage. A short circuit or damage has occurred.

請參閱圖1、圖2、圖3、圖4及圖5,其表示本發明的開關總成的一實施例。本實施例的開關總成1包括一絕緣殼體10、一電氣模組20以及兩個彈性體30。雖然本實施例的開關總成1係示例性地表示雙按鍵開關,但是本發明不限於此,本發明所揭示的結構也適用於單按鍵開關或兩個按鍵以上的多按鍵開關。Please refer to Figures 1, 2, 3, 4 and 5, which illustrate an embodiment of the switch assembly of the present invention. The switch assembly 1 of this embodiment includes an insulating housing 10 , an electrical module 20 and two elastic bodies 30 . Although the switch assembly 1 of this embodiment exemplifies a double-button switch, the invention is not limited thereto. The structure disclosed in the invention is also applicable to a single-button switch or a multi-button switch with two or more buttons.

絕緣殼體10包括兩個按鍵開口11,電氣模組20設置於絕緣殼體10內,電氣模組20包括一電路板21以及與電路板21電性連接的兩個開關件22,兩個開關件22相鄰地排列在電路板21上,且兩個開關件22分別對應於兩個按鍵開口11。兩個彈性體30設置於絕緣殼體10內且非別位於兩個開關件22的上方,兩個彈性體30經由兩個按鍵開口11露出於絕緣殼體10,兩個彈性體30可個別往靠近兩個開關件22的方向彈性變形且個別地推壓兩個開關件22。The insulating housing 10 includes two key openings 11. The electrical module 20 is disposed in the insulating housing 10. The electrical module 20 includes a circuit board 21 and two switch components 22 electrically connected to the circuit board 21. The two switches The components 22 are arranged adjacently on the circuit board 21 , and the two switch components 22 correspond to the two key openings 11 respectively. The two elastic bodies 30 are disposed in the insulating housing 10 and are not respectively located above the two switch parts 22. The two elastic bodies 30 are exposed from the insulating housing 10 through the two key openings 11. The two elastic bodies 30 can be moved individually. The two switch members 22 are elastically deformed in a direction approaching the two switch members 22 and push the two switch members 22 individually.

本實施例的開關總成1還包括兩個按鍵體40,兩個按鍵體40分別設置於兩個按鍵開口11,且兩個按鍵體40可沿按鍵開口11的軸向移動,按鍵體40由彈性體30支持。按鍵體40可以是經由按鍵開口11凸出於絕緣殼體10或至少與絕緣殼體10的表面齊平。使用者按壓按鍵體40使按鍵體40往靠近開關件22的方向移動,同時推壓彈性體30,使彈性體30產生彈性形變而觸發開關件22。The switch assembly 1 of this embodiment also includes two key bodies 40. The two key bodies 40 are respectively disposed in the two key openings 11, and the two key bodies 40 can move along the axial direction of the key openings 11. The key bodies 40 are formed by Elastomer 30 support. The key body 40 may protrude from the insulating housing 10 through the key opening 11 or be at least flush with the surface of the insulating housing 10 . The user presses the key body 40 to move the key body 40 in a direction closer to the switch component 22 and simultaneously pushes the elastic body 30 to cause elastic deformation of the elastic body 30 to trigger the switch component 22 .

雖然本實施例的開關總成1設置按鍵體40,在另一實施例中,也可以不設置硬質的按鍵體40,使彈性體30凸出於絕緣殼體10,作為軟質的按鍵使用,使用者可用手指直接按壓彈性體30,使彈性體30產生彈性形變而觸發開關件22。在不設置按鍵體40的實施例中,彈性體30的形狀可以作適當設計以配合絕緣殼體10的形狀。Although the switch assembly 1 of this embodiment is provided with a key body 40, in another embodiment, the hard key body 40 may not be provided, so that the elastic body 30 protrudes from the insulating housing 10 and is used as a soft key. The user can directly press the elastic body 30 with fingers to cause the elastic body 30 to elastically deform and trigger the switch member 22 . In an embodiment in which the key body 40 is not provided, the shape of the elastic body 30 can be appropriately designed to match the shape of the insulating housing 10 .

本實施例的開關總成1更包括一絕緣支架50,電氣模組20的電路板21承載於絕緣支架50,絕緣支架50藉由卡合等可拆卸的方式與絕緣殼體10結合,藉此使電氣模組20定位於絕緣殼體10的內部。以下詳述各元件的結構及功能。The switch assembly 1 of this embodiment further includes an insulating bracket 50. The circuit board 21 of the electrical module 20 is carried on the insulating bracket 50. The insulating bracket 50 is detachably combined with the insulating housing 10 through snapping or other methods. The electrical module 20 is positioned inside the insulating housing 10 . The structure and function of each component are described in detail below.

本實施例的絕緣殼體10包括上殼體12及下殼體13,上殼體12具有一弧形的頂壁121以及一連接於頂壁121的外周壁122,下殼體13具有一平坦的底壁131、一連接於底壁131的外周壁132以及從外周壁132朝外部徑向延伸的一突唇部133,上殼體12的外周壁122的內表面與下殼體13的突唇部133為構型配合。The insulating housing 10 of this embodiment includes an upper housing 12 and a lower housing 13. The upper housing 12 has an arc-shaped top wall 121 and an outer peripheral wall 122 connected to the top wall 121. The lower housing 13 has a flat The bottom wall 131, an outer peripheral wall 132 connected to the bottom wall 131, and a protruding lip 133 extending radially outward from the outer peripheral wall 132, the inner surface of the outer peripheral wall 122 of the upper housing 12 and the protruding surface of the lower housing 13 Lip 133 is a conformal fit.

上述的兩個按鍵開口11設置於上殼體12的頂壁121,下殼體13設有一纜線開口14,纜線開口14形成於底壁131以及外周壁132,一纜線C可經由纜線開口14延伸進入絕緣殼體10。在下殼體13的突唇部133的相對位置處分別設有一個排水結構134。本實施例的排水結構134為一排水缺口,在另一實施例,排水結構134也可以是一排水孔。下殼體13在外周壁132的頂端且鄰接於突唇部133處設有一環繞外周壁132的定位結構135,定位結構135包括一定位槽1351以及設置在定位槽135中的一定位凸肋1352。下殼體13的內部形成一載台結構136,用於承載絕緣支架50。本實施例的載台結構135包括分別設置在纜線開口14的相對兩側的第一載台部1361及第二載台部1362,第一載台部1361高於第二載台部1362。The above two key openings 11 are provided on the top wall 121 of the upper housing 12. The lower housing 13 is provided with a cable opening 14. The cable opening 14 is formed on the bottom wall 131 and the outer peripheral wall 132. A cable C can pass through the cable. Wire opening 14 extends into insulative housing 10 . A drainage structure 134 is respectively provided at a position opposite to the protruding lip 133 of the lower housing 13 . The drainage structure 134 in this embodiment is a drainage gap. In another embodiment, the drainage structure 134 can also be a drainage hole. The lower housing 13 is provided with a positioning structure 135 surrounding the outer peripheral wall 132 at the top of the outer peripheral wall 132 and adjacent to the protruding lip 133 . The positioning structure 135 includes a positioning groove 1351 and a positioning rib 1352 disposed in the positioning groove 135 . . A carrier structure 136 is formed inside the lower housing 13 for carrying the insulating bracket 50 . The stage structure 135 of this embodiment includes a first stage part 1361 and a second stage part 1362 respectively disposed on opposite sides of the cable opening 14 . The first stage part 1361 is higher than the second stage part 1362 .

電氣模組20的電路板21為可撓性電路板(flexible printed circuit board,FPC),兩個開關件22相鄰地設置於電路板21且與電路板21的線路形成電性連接。電路板21的末端設有焊墊211,焊墊211經由電路板21的線路與開關件22形成電性連接,焊墊211係用於供纜線C的導體部C1焊接而形成電性連接。The circuit board 21 of the electrical module 20 is a flexible printed circuit board (FPC). The two switch components 22 are adjacently disposed on the circuit board 21 and are electrically connected to the circuits of the circuit board 21 . The end of the circuit board 21 is provided with a welding pad 211. The welding pad 211 forms an electrical connection with the switch component 22 through the circuit of the circuit board 21. The welding pad 211 is used for welding the conductor portion C1 of the cable C to form an electrical connection.

兩個彈性體30係彼此連接,每個彈性體30為一罩體,其籠罩且覆蓋於電氣模組20的開關件22。兩個彈性體30的周圍設有一定位基座31,定位基座31的邊緣底部設有一定位凹部311(請參閱圖5),定位基座31可以是與兩個彈性體30以相同的材質製作。本實施例的彈性體30是以矽膠射出成形,因而形成軟質且可彈性變形的元件。The two elastic bodies 30 are connected to each other, and each elastic body 30 is a cover body that covers and covers the switch component 22 of the electrical module 20 . A positioning base 31 is provided around the two elastic bodies 30, and a positioning recess 311 is provided at the edge and bottom of the positioning base 31 (see Figure 5). The positioning base 31 can be made of the same material as the two elastic bodies 30. . The elastic body 30 in this embodiment is injection molded from silicone, thus forming a soft and elastically deformable component.

按鍵體40與絕緣殼體10可採用相同的材質製作,例如都使用硬質塑膠,按鍵體40的外周壁具有至少一第一突緣41,藉由第一突緣41抵接於上殼體12的內側壁,能夠使按鍵體40由上殼體12的內側壁的導引而沿著按鍵開口11的軸向移動。上殼體12的內側壁在按鍵開口11的邊緣設有向內徑向延伸的第二突緣123,藉由第二突緣123止擋第一突緣41,按鍵體40被止擋定位於上殼體12,而且藉由彈性件30的彈性使第一突緣41常規性地抵接於第二突緣123。The key body 40 and the insulating housing 10 can be made of the same material, such as hard plastic. The outer peripheral wall of the key body 40 has at least one first flange 41, and the first flange 41 is in contact with the upper housing 12. The inner wall of the upper housing 12 allows the key body 40 to move along the axial direction of the key opening 11 under the guidance of the inner wall of the upper housing 12 . The inner wall of the upper housing 12 is provided with a second flange 123 extending radially inward at the edge of the key opening 11. The second flange 123 blocks the first flange 41, and the key body 40 is blocked and positioned at The upper casing 12 is provided with the first flange 41 regularly abutting the second flange 123 due to the elasticity of the elastic member 30 .

本實施例的絕緣支架50包括一承載部51、一延伸部52以及一圍繞部53。承載部51包括一水平體511以及一傾斜體512,傾斜體512連接於水平體511延伸部52連接於傾斜體512且與水平體511呈垂直。圍繞部53圍繞水平體511的相對兩側且圍繞傾斜體512,圍繞部53在水平體511相對於傾斜體512的側邊形成一缺口54。延伸部52的末端形成一卡合凹部521,圍繞部53在圍繞水平體511的部分的相對兩側的內表面形成兩個卡合凹部531。另外圍繞部53與下殼體13的外周壁132的內表面為構形配合。The insulating bracket 50 of this embodiment includes a bearing part 51 , an extension part 52 and a surrounding part 53 . The bearing part 51 includes a horizontal body 511 and an inclined body 512. The inclined body 512 is connected to the horizontal body 511. The extension part 52 is connected to the inclined body 512 and is perpendicular to the horizontal body 511. The surrounding portion 53 surrounds opposite sides of the horizontal body 511 and the inclined body 512 . The surrounding portion 53 forms a gap 54 on the side of the horizontal body 511 relative to the inclined body 512 . The end of the extending portion 52 forms an engaging recess 521 , and the surrounding portion 53 forms two engaging recesses 531 on the inner surfaces of opposite sides of the portion surrounding the horizontal body 511 . In addition, the surrounding portion 53 is in a form-fitting fit with the inner surface of the outer peripheral wall 132 of the lower housing 13 .

請參閱圖6,請一併參閱圖5,電路板21彎曲後夾設於絕緣支架50的承載部51的上、下表面而且電路板21沿著承載部51的下表面延伸至延伸部52的表面,焊墊211位於延伸部52的末端且靠近下殼體13的纜線開口14。電路板21承載開關件22的部分位於承載部51的上表面,且電路板21藉由定位孔結合於承載部51的定位柱而定位於承載部51。Please refer to FIG. 6 and FIG. 5 together. The circuit board 21 is bent and sandwiched between the upper and lower surfaces of the bearing portion 51 of the insulating bracket 50 . The circuit board 21 extends along the lower surface of the bearing portion 51 to the extension portion 52 . On the surface, the soldering pad 211 is located at the end of the extension part 52 and close to the cable opening 14 of the lower case 13 . The part of the circuit board 21 that carries the switch component 22 is located on the upper surface of the carrying part 51 , and the circuit board 21 is positioned on the carrying part 51 by combining the positioning holes with the positioning posts of the carrying part 51 .

請參閱圖7,將纜線C的導體部C1焊接於焊墊211。接著請參閱圖8,同時請一併參閱圖6,將纜線C穿過下殼體13的纜線開口14,並將絕緣支架50結合於下殼體13,其中絕緣支架50的延伸部52的卡合凹部521與位於下殼體13的第二載台部1362的卡合凸起137卡合,絕緣支架50的圍繞部53的卡合凹部531與第一載台部1361兩側的卡合凸起138卡合,同時絕緣支架50的圍繞部53的缺口54與下殼體13設置於第一載台部1361的定位塊139卡合。藉此,如圖5所示,絕緣支架50定位於下殼體13內,且絕緣支架50的承載部51的水平體511設置於第一載台部1361,絕緣支架50的承載部51的傾斜體512設置於第二載台部1362。Referring to FIG. 7 , the conductor portion C1 of the cable C is soldered to the soldering pad 211 . Next, please refer to Figure 8, and please also refer to Figure 6. Pass the cable C through the cable opening 14 of the lower case 13, and combine the insulating bracket 50 with the lower case 13, wherein the extension portion 52 of the insulating bracket 50 The engaging recess 521 engages with the engaging protrusion 137 located on the second stage part 1362 of the lower housing 13 , and the engaging recess 531 of the surrounding part 53 of the insulating bracket 50 engages with the engaging protrusions 137 on both sides of the first stage part 1361 The engaging protrusion 138 engages, and at the same time, the notch 54 of the surrounding portion 53 of the insulating bracket 50 engages with the positioning block 139 provided on the first stage portion 1361 of the lower housing 13 . Thereby, as shown in FIG. 5 , the insulating bracket 50 is positioned in the lower housing 13 , and the horizontal body 511 of the bearing portion 51 of the insulating bracket 50 is disposed on the first stage portion 1361 , and the inclination of the bearing portion 51 of the insulating bracket 50 is The body 512 is provided on the second stage part 1362.

接著請參閱圖9,利用低壓射出成形(low pressure molding,LPM)的製程,使塑膠材料經由纜線開口14填充於絕緣支架50下方且位於下殼體13內部的空間而形成一第二密封件60。一方面第二密封件60封閉纜線開口14達到防水的效果,另一方面第二密封件60覆蓋纜線C的導體部C1及電路板21的焊墊211,達到使纜線C固定於電路板21的效果。Next, please refer to FIG. 9 , using a low pressure injection molding (LPM) process, the plastic material is filled into the space below the insulating bracket 50 and inside the lower case 13 through the cable opening 14 to form a second seal. 60. On the one hand, the second sealing member 60 closes the cable opening 14 to achieve a waterproof effect; on the other hand, the second sealing member 60 covers the conductor portion C1 of the cable C and the soldering pad 211 of the circuit board 21 to fix the cable C to the circuit. Effect of plate 21.

接著請參閱圖10,利用點膠製程以點膠機在下殼體13的定位結構135的定位槽1351及定位凸肋1352上塗佈防水膠,例如紫外線固化型防水膠。請參閱圖11,接著將彈性件30的定位基座31的定位凹部311卡合於定位凸肋1352,使防水膠固化,藉此彈性件30固定於下殼體13而且在彈性件30的定位基座31的外周壁及定位槽1351的內側壁之間形成一第一密封件70。如此下殼體13的上方藉由第一密封件70及彈性件30密封防水,下殼體13的下方的纜線開口13藉由第二密封件60密封防水,使得電氣模組20所在的下殼體13的空間達到完全密封防水,可避免電氣模組20因水氣滲入而造成短路或腐蝕損壞。Next, referring to FIG. 10 , a dispensing machine is used to apply waterproof glue, such as ultraviolet curable waterproof glue, on the positioning groove 1351 and the positioning rib 1352 of the positioning structure 135 of the lower housing 13 using a glue dispensing process. Referring to Figure 11, the positioning recess 311 of the positioning base 31 of the elastic member 30 is then engaged with the positioning rib 1352, so that the waterproof glue is solidified, whereby the elastic member 30 is fixed to the lower case 13 and in the position of the elastic member 30. A first seal 70 is formed between the outer peripheral wall of the base 31 and the inner wall of the positioning groove 1351 . In this way, the upper part of the lower case 13 is sealed and waterproof by the first sealing member 70 and the elastic member 30 , and the cable opening 13 at the lower part of the lower case 13 is sealed and waterproof by the second sealing member 60 , so that the lower part where the electrical module 20 is located The space of the housing 13 is completely sealed and waterproof, which can prevent the electrical module 20 from short circuit or corrosion damage caused by water vapor penetration.

接著請參閱圖12,將按鍵體40設置於彈性體30,然後將上殼體12的外周壁122套合於下殼體13的突唇部133,同時使按鍵體40經由按鍵開口11露出於絕緣殼體10,上殼體12的外周壁122與下殼體13的突唇部133間進行固接,例如使用超音波熔接(ultrasonic welding)技術形成固接。如此完成本發明的開關總成1。如果液體(例如水、飲料等)從按鍵體40與按鍵開口11之間的間隙流入,液體會從按鍵體40的外周面流至彈性體30的彈性基座31的表面,然後經由位於下殼體13的突唇部133的排水結構134而排出開關總成1,為了便於液體流往排水結構134,下殼體13的頂端邊緣及定位槽1351在靠近排水結構134處形成傾斜狀,液體可藉由重力快速的流至排水結構134。藉由第一密封件70使彈性體30與下殼體13之間形成密封,液體不會流入電氣模組20所在的空間而避免損壞電氣模組20。Next, please refer to FIG. 12 , the key body 40 is arranged on the elastic body 30 , and then the outer peripheral wall 122 of the upper housing 12 is fitted into the protruding lip 133 of the lower housing 13 , while the key body 40 is exposed through the key opening 11 . In the insulating housing 10, the outer peripheral wall 122 of the upper housing 12 and the protruding lip 133 of the lower housing 13 are fixedly connected, for example, using ultrasonic welding technology. In this way, the switch assembly 1 of the present invention is completed. If liquid (such as water, drinks, etc.) flows into the gap between the key body 40 and the key opening 11, the liquid will flow from the outer peripheral surface of the key body 40 to the surface of the elastic base 31 of the elastic body 30, and then pass through the lower shell. The drainage structure 134 of the protruding lip 133 of the body 13 is used to discharge the switch assembly 1. In order to facilitate the flow of liquid to the drainage structure 134, the top edge of the lower housing 13 and the positioning groove 1351 are inclined near the drainage structure 134, so that the liquid can Rapidly flows to the drainage structure 134 by gravity. The first seal 70 forms a seal between the elastic body 30 and the lower case 13 , so that liquid will not flow into the space where the electrical module 20 is located and damage the electrical module 20 .

本發明的開關總成藉由在開關件與按鍵體之間設置彈性體,彈性體位於開關件的上方且覆蓋開關件,同時彈性件支持按鍵體,使用者向下按壓按鍵體,可使彈性件往靠近開關件的方向彈性變形而觸發開關件。也可以不設置按鍵體,使用者直接按壓彈性體向下,也同樣可觸發開關件。如此在按鍵體與開關件之間只需要設置彈性體即可達到按壓觸發開關件的作用,不需要如現有技術必須在按鍵體與開關件之間設置較複雜的結構才能達成,從而簡化開關件的結構,而且降低組裝需求的精度,同時彈性件可以多次按壓也不同意損壞,能夠增加整體的使用壽命。In the switch assembly of the present invention, an elastic body is arranged between the switch member and the key body. The elastic body is located above the switch member and covers the switch member. At the same time, the elastic member supports the key body. When the user presses the key body downward, the elastic body can The component elastically deforms in a direction close to the switch component to trigger the switch component. It is also possible that the key body is not provided, and the user directly presses the elastic body downward to trigger the switch component. In this way, only an elastic body is needed between the key body and the switch part to achieve the function of pressing and triggering the switch part. It is not necessary to set up a more complicated structure between the key body and the switch part as in the prior art, thereby simplifying the switch part. structure, and reduces the accuracy of assembly requirements. At the same time, the elastic parts can be pressed multiple times without being damaged, which can increase the overall service life.

另外,本發明的開關總成藉由第一密封件與第二密封件設置於下殼體使電氣模組所在的空間形成密封狀態,即使液體滲入開關總成,也可以避免電氣模組受潮而發生短路或損壞。而且藉由在下殼體設置排水結構,可以快速地將液體排出。In addition, the switch assembly of the present invention uses the first sealing member and the second sealing member disposed on the lower housing to form a sealed state in the space where the electrical module is located. Even if liquid penetrates into the switch assembly, the electrical module can be prevented from getting damp and causing damage. A short circuit or damage has occurred. Moreover, by providing a drainage structure on the lower housing, the liquid can be quickly drained.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。另外,本發明的任一實施例或申請專利範圍不須達成本發明所揭露之全部目的或優點或特點。此外,摘要部分和標題僅是用來輔助專利文件搜尋之用,並非用來限制本發明之權利範圍。此外,本說明書或申請專利範圍中提及的「第一」、「第二」等用語僅用以命名元件(element)的名稱或區別不同實施例或範圍,而並非用來限制元件數量上的上限或下限。However, the above are only preferred embodiments of the present invention, and should not be used to limit the scope of the present invention. That is, simple equivalent changes and modifications may be made based on the patent scope of the present invention and the description of the invention. All are still within the scope of the patent of this invention. In addition, any embodiment or patentable scope of the present invention does not necessarily achieve all the purposes, advantages or features disclosed in the present invention. In addition, the abstract section and title are only used to assist in searching patent documents and are not intended to limit the scope of the invention. In addition, terms such as "first" and "second" mentioned in this specification or the patent application are only used to name elements or distinguish different embodiments or scopes, and are not used to limit the number of elements. upper or lower limit.

1:開關總成 10:絕緣殼體 11:按鍵開口 12:上殼體 13:下殼體 14:纜線開口 20:電氣模組 21:電路板 22:開關件 30:彈性體 31:定位基座 40:按鍵體 41:第一突緣 50:絕緣支架 51:承載部 52:延伸部 53:圍繞部 54:缺口 60:第二密封件 70:第一密封件 121:頂壁 122:外周壁 123:第二突緣 131:底壁 132:外周壁 133:突唇部 134:排水結構 135:定位結構 136:載台結構 137:卡合凸起 138:卡合凸起 139:定位塊 211:焊墊 311:定位凹部 511:水平體 512:傾斜體 521:卡合凹部 531:卡合凹部 1351:定位槽 1352:定位凸肋 1361:第一載台部 1362:第二載台部 C:纜線 C1:導體部 1: Switch assembly 10: Insulating shell 11:Button opening 12: Upper shell 13: Lower shell 14:Cable opening 20:Electrical module 21:Circuit board 22: switch parts 30: Elastomer 31: Positioning base 40:Button body 41:First edge 50:Insulation bracket 51: Bearing part 52:Extension 53: Surrounding Department 54: Gap 60: Second seal 70:First seal 121:top wall 122:Peripheral wall 123:Second edge 131: Bottom wall 132:Peripheral wall 133:Protruding lips 134: Drainage structure 135: Positioning structure 136: Carrier structure 137:Latching protrusion 138:Latching protrusion 139: Positioning block 211: Solder pad 311: Positioning recess 511: Horizontal body 512:Tilted body 521: Engagement recess 531: Engagement recess 1351: Positioning slot 1352: Positioning rib 1361:First Stage Department 1362:Second Stage Department C: Cable C1: Conductor part

圖1是本發明的開關總成的一實施例的立體圖。 圖2為圖1的開關總成的立體分解圖。 圖3為圖1的開關總成的俯視圖。 圖4為圖3沿A-A線的剖視圖。 圖5為圖4的部分放大圖。 圖6為本發明的開關總成的電氣模組與絕緣支架結合後的立體示意圖。 圖7為纜線焊接於電氣模組的電路板的立體示意圖。 圖8為絕緣殼體的下殼體與絕緣支架結合的立體示意圖。 圖9為第二密封件以低壓射出成型填充於下殼體的立體示意圖。 圖10為在下殼體的定位凹槽在與彈性件結合前塗佈防水膠的立體示意圖。 圖11為彈性件結合於下殼體的定位凹槽且由防水膠固化後構成第一密封件的立體示意圖。 圖12為按鍵體及上殼體結合於下殼體前的立體示意圖。 圖13為按鍵體支持於彈性體且上殼體與下殼體以超音波熔接而固接的立體示意圖。 Figure 1 is a perspective view of an embodiment of the switch assembly of the present invention. FIG. 2 is an exploded perspective view of the switch assembly of FIG. 1 . FIG. 3 is a top view of the switch assembly of FIG. 1 . FIG. 4 is a cross-sectional view along line A-A of FIG. 3 . Figure 5 is a partial enlarged view of Figure 4. Figure 6 is a three-dimensional schematic view of the electrical module of the switch assembly of the present invention after being combined with the insulating bracket. Figure 7 is a three-dimensional schematic diagram of a cable welded to a circuit board of an electrical module. Figure 8 is a schematic three-dimensional view of the combination of the lower shell of the insulating shell and the insulating bracket. Figure 9 is a schematic three-dimensional view of the second sealing member filled in the lower housing through low-pressure injection molding. Figure 10 is a schematic three-dimensional view of the positioning groove of the lower case being coated with waterproof glue before being combined with the elastic member. FIG. 11 is a schematic three-dimensional view of the elastic member combined with the positioning groove of the lower case and the first sealing member formed by the waterproof glue after curing. Figure 12 is a schematic perspective view of the button body and the upper shell before they are combined with the lower shell. Figure 13 is a schematic three-dimensional view of the key body supported by the elastic body and the upper shell and the lower shell being fixed by ultrasonic welding.

11:按鍵開口 11:Button opening

12:上殼體 12: Upper shell

13:下殼體 13: Lower shell

14:纜線開口 14:Cable opening

21:電路板 21:Circuit board

22:開關件 22: switch parts

30:彈性體 30: Elastomer

40:按鍵體 40:Button body

41:第一突緣 41:First edge

51:承載部 51: Bearing part

52:延伸部 52:Extension

60:第二密封件 60: Second seal

70:第一密封件 70:First seal

122:外周壁 122:Peripheral wall

123:第二突緣 123:Second edge

133:突唇部 133:Protruding lips

211:焊墊 211: Solder pad

311:定位凹部 311: Positioning recess

511:水平體 511: Horizontal body

512:傾斜體 512:Tilted body

1351:定位槽 1351: Positioning slot

1352:定位凸肋 1352: Positioning rib

1361:第一載台部 1361:First Stage Department

1362:第二載台部 1362:Second Stage Department

C:纜線 C: Cable

C1:導體部 C1: Conductor part

Claims (16)

一種開關總成,其包括: 一絕緣殼體,包括至少一按鍵開口; 一電氣模組,設置於該絕緣殼體內,該電氣模組包括一電路板以及與該電路板電性連接的一至少一開關件,該至少一開關件對應於該至少一按鍵開口;以及 至少一彈性體,設置於該絕緣殼體內且位於該至少一開關件的上方,該至少一彈性體經由該至少一按鍵開口露出於該絕緣殼體,該至少一彈性體可往靠近該至少一開關件的方向彈性變形且推壓該至少一開關件。 A switch assembly including: An insulating housing including at least one key opening; An electrical module is provided in the insulating housing. The electrical module includes a circuit board and at least one switch component electrically connected to the circuit board. The at least one switch component corresponds to the at least one key opening; and At least one elastic body is disposed in the insulating shell and located above the at least one switch member. The at least one elastic body is exposed to the insulating shell through the at least one key opening. The at least one elastic body can move closer to the at least one switch. The direction of the switch component is elastically deformed and pushes the at least one switch component. 如請求項1所述之開關總成,其更包括至少一按鍵體,其係可移動地設置於該至少一按鍵開口且由該至少一彈性件支持。The switch assembly according to claim 1, further comprising at least one key body, which is movably disposed in the at least one key opening and supported by the at least one elastic member. 如請求項2所述之開關總成,其中該至少一按鍵體的外周壁具有一第一突緣,該第一突緣抵接於該絕緣殼體的內側壁,且由設置於該絕緣殼體的該內側壁且位於該至少一按鍵開口的一第二突緣所止檔。The switch assembly according to claim 2, wherein the outer peripheral wall of the at least one key body has a first flange, the first flange abuts the inner wall of the insulating shell, and is provided on the insulating shell. The inner wall of the body is stopped by a second flange located at the at least one key opening. 如請求項1或2所述之開關總成,其中該絕緣殼體包括一上殼體以及一下殼體,該上殼體與該下殼體固接,該至少一按鍵開口設於該上殼體,該電氣模組及該至少一彈性體定位於該下殼體,該下殼體設有一纜線開口,供一纜線延伸進入該絕緣殼體。The switch assembly according to claim 1 or 2, wherein the insulating housing includes an upper housing and a lower housing, the upper housing is fixedly connected to the lower housing, and the at least one key opening is provided in the upper housing. The electrical module and the at least one elastomer are positioned on the lower housing. The lower housing is provided with a cable opening for a cable to extend into the insulating housing. 如請求項4所述之開關總成,其中該下殼體包括一定位槽及設置於該定位槽中的一定位凸肋,該至少一彈性體具有一定位凹部,該定位凹部卡合於該定位凸肋,使該至少一彈性體定位於該定位槽中。The switch assembly of claim 4, wherein the lower housing includes a positioning groove and a positioning rib disposed in the positioning groove, and the at least one elastic body has a positioning recess, and the positioning recess is engaged with the positioning recess. Positioning ribs position the at least one elastic body in the positioning groove. 如請求項5所述之開關總成,其中該至少一彈性體的外周面與該定位槽的壁面間設有一第一密封件。The switch assembly according to claim 5, wherein a first sealing member is provided between the outer peripheral surface of the at least one elastic body and the wall surface of the positioning groove. 如請求項6所述之開關總成,其中該上殼體的內周面係圍繞覆蓋於該下殼體的外周面,該下殼體的外周面具有一排水結構, 該排水結構鄰接於該定位凹部。The switch assembly of claim 6, wherein the inner peripheral surface of the upper housing surrounds and covers the outer peripheral surface of the lower housing, and the outer peripheral surface of the lower housing has a drainage structure, and the drainage structure is adjacent to the Locate the recess. 如請求項5所述之開關總成,其更包括一絕緣支架,其設置於該下殼體,該電氣模組定位於該絕緣支架,該下殼體設有位於該纜線開口兩側的一載台結構,該絕緣支架設置於該載台結構。The switch assembly as claimed in claim 5, further comprising an insulating bracket disposed on the lower housing, the electrical module positioned on the insulating bracket, and the lower housing provided with on both sides of the cable opening. A carrier structure, the insulating bracket is arranged on the carrier structure. 如請求項8所述之開關總成,其中該絕緣支架包括一承載部以及一延伸部,該承載部設置於該載台結構且跨設於該纜線開口的上方,該延伸部從該承載部往靠近該纜線開口的方向延伸,該電路板設置於該承載部及該延伸部,該至少一開關件位於該承載部,該電路板的多個焊墊位於該延伸部,該纜線的導體焊接於該等焊墊。The switch assembly of claim 8, wherein the insulating bracket includes a bearing portion and an extension portion. The bearing portion is disposed on the carrier structure and spans above the cable opening. The extension portion extends from the bearing portion. The circuit board extends in a direction close to the cable opening, the circuit board is provided on the carrying part and the extending part, the at least one switch is located on the carrying part, a plurality of soldering pads of the circuit board are located on the extending part, and the cable conductors are soldered to these pads. 如請求項9所述之開關總成,其中該電路板具有可撓性,且該電路板係折疊且設置於該承載部的上下相對表面並延伸至該延伸部。The switch assembly as claimed in claim 9, wherein the circuit board is flexible, and the circuit board is folded and arranged on the upper and lower opposite surfaces of the carrying part and extends to the extension part. 如請求項9所述之開關總成,其中該承載部及該延伸部與該絕緣殼體的內側壁係以卡合凸部及卡合凹部構成的卡合結構卡合定位。The switch assembly of claim 9, wherein the carrying portion and the extension portion are engaged and positioned with the inner wall of the insulating housing by an engaging structure composed of an engaging convex portion and an engaging recessed portion. 如請求項9所述之開關總成,其中該載台結構包括一第一載台部以及一第二載台部,該第一載台部高於該第二載台部,該承載部包括一水平體以及一傾斜體,該水平體設於該第一載台部,該傾斜體連接於該水平體且設於該第二載台部,該延伸部連接於該傾斜體。The switch assembly of claim 9, wherein the carrier structure includes a first carrier part and a second carrier part, the first carrier part is higher than the second carrier part, and the carrier part includes A horizontal body and an inclined body, the horizontal body is provided on the first stage part, the inclined body is connected to the horizontal body and is provided on the second stage part, and the extension part is connected to the inclined body. 如請求項12所述之開關總成,其中該電氣模組包括兩個該開關件,分別對應於該水平體以及該傾斜體設置,該上殼體設有兩個該按鍵開口,且該開關總成包括兩個該彈性體以及兩個該按鍵體。The switch assembly according to claim 12, wherein the electrical module includes two switch parts, respectively corresponding to the horizontal body and the inclined body, the upper housing is provided with two key openings, and the switch The assembly includes two elastic bodies and two key bodies. 如請求項6所述之開關總成,其更包括一第二密封件,該第二密封件封閉該纜線開口且包覆該纜線的導體部與該電路板的該等焊墊,該第一密封件、該至少一彈性件及該第二密封件使該電器模組形成密封狀態。The switch assembly of claim 6, further comprising a second sealing member that closes the cable opening and covers the conductor portion of the cable and the soldering pads of the circuit board, the The first sealing member, the at least one elastic member and the second sealing member enable the electrical module to form a sealed state. 如請求項14所述之開關總成,其中該第二密封件係以低壓射出成型填充於該纜線開口。The switch assembly of claim 14, wherein the second sealing member is filled in the cable opening by low-pressure injection molding. 如請求項1所述之開關總成,其中該至少一彈性體為矽膠製的罩體。The switch assembly of claim 1, wherein the at least one elastic body is a silicone cover.
TW111111702A 2022-03-28 2022-03-28 Switch assembly TWI795247B (en)

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TW202338876A true TW202338876A (en) 2023-10-01

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