TW202337872A - Vehicle composition for inorganic particle dispersion, method for producing vehicle composition for inorganic particle dispersion, inorganic particle dispersion slurry composition, and method for producing electronic component - Google Patents
Vehicle composition for inorganic particle dispersion, method for producing vehicle composition for inorganic particle dispersion, inorganic particle dispersion slurry composition, and method for producing electronic component Download PDFInfo
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- TW202337872A TW202337872A TW112101201A TW112101201A TW202337872A TW 202337872 A TW202337872 A TW 202337872A TW 112101201 A TW112101201 A TW 112101201A TW 112101201 A TW112101201 A TW 112101201A TW 202337872 A TW202337872 A TW 202337872A
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- particle dispersion
- inorganic particle
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- 239000000203 mixture Substances 0.000 title claims abstract description 178
- 239000010954 inorganic particle Substances 0.000 title claims abstract description 145
- 239000006185 dispersion Substances 0.000 title claims abstract description 75
- 239000002002 slurry Substances 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- -1 terpene compound Chemical class 0.000 claims abstract description 108
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- 238000009835 boiling Methods 0.000 claims abstract description 39
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 63
- 239000000178 monomer Substances 0.000 claims description 44
- 239000003505 polymerization initiator Substances 0.000 claims description 29
- 238000005238 degreasing Methods 0.000 claims description 28
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 27
- 229910052760 oxygen Inorganic materials 0.000 claims description 27
- 239000001301 oxygen Substances 0.000 claims description 27
- MOYAFQVGZZPNRA-UHFFFAOYSA-N Terpinolene Chemical compound CC(C)=C1CCC(C)=CC1 MOYAFQVGZZPNRA-UHFFFAOYSA-N 0.000 claims description 20
- 239000002994 raw material Substances 0.000 claims description 19
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- 229920001778 nylon Polymers 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
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- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 239000000075 oxide glass Substances 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000005368 silicate glass Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 229910002076 stabilized zirconia Inorganic materials 0.000 description 1
- 229940071182 stannate Drugs 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002203 sulfidic glass Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- UWNNZXDNLPNGQJ-UHFFFAOYSA-N tert-butyl 2-ethylhexanoate Chemical compound CCCCC(CC)C(=O)OC(C)(C)C UWNNZXDNLPNGQJ-UHFFFAOYSA-N 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- 235000009657 tetraterpenes Nutrition 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- WEAPVABOECTMGR-UHFFFAOYSA-N triethyl 2-acetyloxypropane-1,2,3-tricarboxylate Chemical compound CCOC(=O)CC(C(=O)OCC)(OC(C)=O)CC(=O)OCC WEAPVABOECTMGR-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/01—Hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
Description
本發明係關於一種無機粒子分散用媒液組成物、無機粒子分散用媒液組成物之製造方法、無機粒子分散漿料組成物、及電子零件之製造方法。The present invention relates to a vehicle liquid composition for dispersing inorganic particles, a method for manufacturing a vehicle liquid composition for dispersing inorganic particles, an inorganic particle dispersion slurry composition, and a method for manufacturing electronic components.
近年來,使陶瓷粉末、玻璃粒子等無機粒子分散於黏合劑樹脂而成之組成物被用於生產積層陶瓷電容器等積層電子零件。 此種積層陶瓷電容器通常使用如下所述之方法來製造。首先,向使黏合劑樹脂溶解於有機溶劑而成之溶液添加塑化劑、分散劑等添加劑後,添加陶瓷原料粉末,使用球磨機等混合均勻,而得到無機粒子分散組成物。 使用刮刀、反向輥式塗佈機(reverse roll coater)等將所得到之無機粒子分散組成物於經離型處理之聚對苯二甲酸乙二酯膜、SUS板等支撐體表面進行流延成形,將有機溶劑等揮發分蒸餾去除後,自支撐體剝離而得到陶瓷生片。 繼而,藉由網版印刷等將會成為內部電極之導電膏塗佈於所得到之陶瓷生片上,將其堆積多片,進行加熱及壓接而得到積層體。進行所謂脫脂處理,即,對所得到之積層體進行加熱,使黏合劑樹脂等成分進行熱分解而將其去除之處理,其後進行煅燒,藉此得到具備內部電極之陶瓷煅燒體。進而,於所得到之陶瓷煅燒體之端面塗佈外部電極,進行煅燒,藉此完成積層陶瓷電容器。 於煅燒步驟中導致煅燒體之膨脹或裂紋之問題之情形較多,而期望藉由低溫而於短時間內進行黏合劑樹脂之脫脂。因此,對使用能夠實現低溫煅燒且煅燒後之殘留碳成分較少之黏合劑樹脂進行了研究。 In recent years, compositions in which inorganic particles such as ceramic powder and glass particles are dispersed in a binder resin have been used to produce multilayer electronic components such as multilayer ceramic capacitors. Such multilayer ceramic capacitors are generally manufactured using the method described below. First, additives such as a plasticizer and a dispersant are added to a solution in which a binder resin is dissolved in an organic solvent, and then ceramic raw material powder is added and mixed uniformly using a ball mill or the like to obtain an inorganic particle dispersion composition. The obtained inorganic particle dispersion composition is cast on the surface of a support such as a release-treated polyethylene terephthalate film or SUS board using a doctor blade, reverse roll coater, etc. After molding, volatile components such as organic solvents are distilled off, and then the ceramic green sheets are peeled off from the support. Next, a conductive paste that will serve as an internal electrode is applied to the obtained ceramic green sheets by screen printing or the like, and a plurality of sheets are stacked, heated and pressure-bonded to obtain a laminated body. A so-called degreasing treatment is performed, that is, the obtained laminate is heated to thermally decompose and remove components such as a binder resin, and is then calcined to obtain a ceramic calcined body equipped with internal electrodes. Furthermore, an external electrode is applied to the end surface of the obtained ceramic calcined body, and the resulting ceramic calcined body is calcined, thereby completing a multilayer ceramic capacitor. In the calcining step, problems such as expansion or cracking of the calcined body are often caused, and it is desired to degrease the binder resin in a short time by using low temperature. Therefore, studies have been conducted on the use of a binder resin that can be calcined at low temperature and has a small residual carbon component after calcining.
例如,於專利文獻1,研究了使用石蠟或聚乙二醇,以將脫脂溫度控制於230℃至350℃之較低溫度。又,於專利文獻2,研究了藉由使用平均分子量為2.0×10 5以上、酸值為2.4~7.2且玻璃轉移溫度50~90℃之丙烯酸樹脂作為黏合劑樹脂來提高黏合劑樹脂之去除性。 [先前技術文獻] [專利文獻] For example, in Patent Document 1, it is studied to use paraffin wax or polyethylene glycol to control the degreasing temperature to a lower temperature of 230°C to 350°C. Furthermore, in Patent Document 2, it was studied to improve the removability of the binder resin by using an acrylic resin with an average molecular weight of 2.0×10 5 or more, an acid value of 2.4 to 7.2, and a glass transition temperature of 50 to 90°C as the binder resin. . [Prior art documents] [Patent documents]
專利文獻1:日本專利第6187810號公報 專利文獻2:日本特開2007-073977號公報 Patent Document 1: Japanese Patent No. 6187810 Patent Document 2: Japanese Patent Application Publication No. 2007-073977
[發明所欲解決之課題][Problem to be solved by the invention]
然而,專利文獻1所記載之石蠟或聚乙二醇雖然可適用於使用壓模等模具之方式,但存在黏合劑樹脂本身之強度不充分,不能適用於如形成薄膜之陶瓷生片之製程的問題。 又,於專利文獻2所記載之方法中,雖然能夠實現低溫下之脫脂,但脫脂時間變成極長,又,在用於大型之陶瓷成形品之情形時,存在內部之脫脂不充分之問題。 However, although the paraffin wax or polyethylene glycol described in Patent Document 1 can be used using a mold such as a stamper, the binder resin itself does not have sufficient strength and cannot be used in processes such as forming thin-film ceramic green sheets. problem. Furthermore, although the method described in Patent Document 2 can achieve degreasing at low temperatures, the degreasing time becomes extremely long, and when used for large-scale ceramic molded products, there is a problem of insufficient internal degreasing.
有鑒於上述課題,本發明之目的在於提供一種能以更低溫、短時間內實現脫脂,且黏度穩定性亦優異之無機粒子分散用媒液組成物。又,本發明之目的在於提供一種無機粒子分散用媒液組成物之製造方法、無機粒子分散漿料、及電子零件之製造方法。 [解決課題之技術手段] In view of the above problems, an object of the present invention is to provide a vehicle composition for dispersing inorganic particles that can achieve degreasing at a lower temperature and in a short time and has excellent viscosity stability. Furthermore, an object of the present invention is to provide a method for manufacturing a vehicle composition for dispersing inorganic particles, an inorganic particle dispersion slurry, and a method for manufacturing electronic components. [Technical means to solve the problem]
本發明(1)係一種無機粒子分散用媒液組成物,其係含有(甲基)丙烯酸樹脂、萜烯化合物、及溶劑之組成物,上述萜烯化合物之沸點為150℃以上320℃以下,於分子中具有2個以上雙鍵,相對於上述(甲基)丙烯酸樹脂100重量份,含有0.02重量份以上1.8重量份以下之上述萜烯化合物。 本發明(2)係如本發明(1)之無機粒子分散用媒液組成物,其中萜烯化合物為選自由單萜烯化合物及倍半萜化合物所組成之群中之至少1種。 本發明(3)係如本發明(1)或(2)之無機粒子分散用媒液組成物,其中,萜烯化合物為選自由香葉草醇、沈香醇、月桂油烯、檸檬烯、橙花醇、α-蘿勒萜、β-蘿勒萜、γ-萜品烯、萜品油烯、水芹烯、紫穗槐二烯(amorphadiene)、α-金合歡烯、β-金合歡烯、金合歡醇、橙花叔醇、香旱芹酮、香葉酸、檸檬醛及香茅醛所組成之群中之至少1種。 本發明(4)係與本發明(1)至(3)中之任一項之任意組合的無機粒子分散用媒液組成物,其中,溶劑為選自由萜品醇、二氫萜品醇及二氫萜品醇乙酸酯所組成之群中之至少1種。 本發明(5)係與本發明(1)至(4)中之任一項之任意組合的無機粒子分散用媒液組成物,其中,(甲基)丙烯酸樹脂含有40重量%以上之源自甲基丙烯酸異丁酯之鏈段。 本發明(6)係一種無機粒子分散用媒液組成物之製造方法,其具有:向包含含有(甲基)丙烯酸酯之原料單體混合物及溶劑之原料單體混合液添加聚合起始劑,使原料單體混合物共聚而製造(甲基)丙烯酸樹脂之步驟,上述聚合起始劑為有機過氧化物,以於上述萜烯化合物之存在下,相對於上述原料單體混合物100重量份,上述聚合起始劑之活性氧量成為0.04重量份以上0.3重量份以下之方式添加上述聚合起始劑。 本發明(7)係含有本發明(1)至(5)中之任一項之無機粒子分散用媒液組成物、及無機粒子之無機粒子分散漿料組成物。 本發明(8)係一種電子零件之製造方法,其包含:使用本發明(7)之無機粒子分散漿料組成物,於300℃以上400℃以下之溫度進行脫脂的步驟。 以下對本發明進行詳述。 The present invention (1) is a vehicle composition for dispersing inorganic particles, which is a composition containing (meth)acrylic resin, a terpene compound, and a solvent. The boiling point of the above-mentioned terpene compound is 150°C or more and 320°C or less. It has two or more double bonds in the molecule and contains 0.02 to 1.8 parts by weight of the above-mentioned terpene compound relative to 100 parts by weight of the above-mentioned (meth)acrylic resin. The present invention (2) is the vehicle composition for dispersing inorganic particles according to the present invention (1), wherein the terpene compound is at least one selected from the group consisting of monoterpene compounds and sesquiterpene compounds. (3) of the present invention is a vehicle composition for dispersing inorganic particles as in (1) or (2) of the present invention, wherein the terpene compound is selected from the group consisting of geraniol, linalol, myrcene, limonene, and neroli. Alcohol, α-laurelene, β-laurelene, γ-terpinene, terpinolene, phellandrene, amorphadiene, α-farnesene, β-farnesene, At least one kind from the group consisting of farnesol, nerolidol, cylindone, geranic acid, citral and citronellal. (4) of the present invention is a vehicle composition for dispersing inorganic particles in any combination with any one of (1) to (3) of the present invention, wherein the solvent is selected from the group consisting of terpineol, dihydroterpineol and At least one of the group consisting of dihydroterpineol acetate. The present invention (5) is a vehicle composition for dispersing inorganic particles in any combination with any one of the present inventions (1) to (4), wherein the (meth)acrylic resin contains more than 40% by weight of Chain segment of isobutyl methacrylate. The present invention (6) is a method for producing a vehicle composition for dispersing inorganic particles, which includes: adding a polymerization initiator to a raw material monomer mixture containing a (meth)acrylic acid ester and a solvent; The step of copolymerizing a raw material monomer mixture to produce a (meth)acrylic resin, the above-mentioned polymerization initiator is an organic peroxide, so that in the presence of the above-mentioned terpene compound, relative to 100 parts by weight of the above-mentioned raw material monomer mixture, the above-mentioned The polymerization initiator is added so that the active oxygen content of the polymerization initiator becomes 0.04 parts by weight or more and 0.3 parts by weight or less. The present invention (7) is an inorganic particle dispersion slurry composition containing the inorganic particle dispersion vehicle composition of any one of the present invention (1) to (5) and the inorganic particles. The present invention (8) is a method for manufacturing electronic components, which includes the step of using the inorganic particle dispersion slurry composition of the present invention (7) and performing degreasing at a temperature of 300°C or more and 400°C or less. The present invention will be described in detail below.
本發明人等發現,(甲基)丙烯酸樹脂之脫脂時間變長之原因在於(甲基)丙烯酸樹脂之熱分解以如下機制進行。即,相對於使用空氣中之氧對纖維素或聚乙烯丁醛樹脂進行氧化分解,於(甲基)丙烯酸樹脂之熱分解中,藉由使煅燒環境溫度為(甲基)丙烯酸樹脂之最高溫度以上而引起解聚反應,但於此種反應中,分解後所得之單體之一部分進而會因熱而氧化燃燒,而被分解成分子量更小之成分。此時,分解後所得之大部分單體因煅燒熱再聚合成聚合物。於此種機制下,熱分解後之聚合物成分大多被再次聚合物化,因此用以分解(甲基)丙烯酸樹脂之表觀之分解速度較慢,而導致脫脂需要長時間。The present inventors discovered that the reason why the degreasing time of the (meth)acrylic resin becomes long is that the thermal decomposition of the (meth)acrylic resin proceeds by the following mechanism. That is, instead of using oxygen in the air to oxidatively decompose cellulose or polyvinyl butyraldehyde resin, in the thermal decomposition of (meth)acrylic resin, the calcining environment temperature is the maximum temperature of (meth)acrylic resin. The above causes a depolymerization reaction, but in this reaction, part of the monomer obtained after decomposition will be oxidized and burned due to heat, and will be decomposed into components with smaller molecular weights. At this time, most of the monomers obtained after decomposition are repolymerized into polymers due to the heat of calcination. Under this mechanism, most of the polymer components after thermal decomposition are polymerized again, so the apparent decomposition speed used to decompose (meth)acrylic resin is slow, resulting in degreasing taking a long time.
因此,本發明人等努力進行研究之結果發現,藉由於(甲基)丙烯酸樹脂中添加規定量之特定之萜烯化合物,可抑制脫脂步驟中之分解單體之再聚合,提高分解起始溫度,而提昇表觀之分解速度,能夠於低溫下實現短時間之脫脂。又,發現包含此種特定之萜烯化合物之無機粒子分散用媒液組成物之黏度穩定性亦優異。進而,發現藉由將包含此種無機粒子分散用媒液組成物之無機粒子分散漿料組成物用於製造陶瓷生片,可有效地防止脫脂時因樹脂分解氣體產生之空隙或裂紋,從而完成了本發明。Therefore, as a result of diligent research, the present inventors found that by adding a predetermined amount of a specific terpene compound to (meth)acrylic resin, the repolymerization of the decomposed monomers in the degreasing step can be suppressed and the decomposition initiation temperature can be increased. , and increase the apparent decomposition speed, enabling short-term degreasing at low temperatures. Furthermore, it was found that the vehicle composition for dispersing inorganic particles containing such a specific terpene compound also has excellent viscosity stability. Furthermore, they found that by using an inorganic particle dispersion slurry composition containing such an inorganic particle dispersion vehicle composition for the production of ceramic green sheets, voids or cracks caused by resin decomposition gas during degreasing can be effectively prevented, thereby completing the process. of the present invention.
上述無機粒子分散用媒液組成物含有(甲基)丙烯酸樹脂。 作為上述(甲基)丙烯酸樹脂,並無特別限定,較佳為含有源自酯取代基之碳數為8以下之(甲基)丙烯酸酯的鏈段。 再者,上述酯取代基之碳數為8以下,表示(甲基)丙烯酸酯中除了構成(甲基)丙烯醯基之碳以外之碳數之合計為8以下。又,於本說明書中,上述酯取代基之碳數為8以下之(甲基)丙烯酸酯係指除了下述具有環氧丙基之(甲基)丙烯酸酯以外者。 作為上述酯取代基之碳數為8以下之(甲基)丙烯酸酯,可例舉具有直鏈狀、支鏈狀或環狀之烷基之(甲基)丙烯酸酯等。 作為上述具有直鏈狀之烷基之(甲基)丙烯酸酯,例如可例舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸正丁酯等。 作為上述具有支鏈狀之烷基之(甲基)丙烯酸酯,例如可例舉:(甲基)丙烯酸第三丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸苄酯等(甲基)丙烯酸烷基酯。 作為上述具有環狀烷基之(甲基)丙烯酸酯,例如可例舉(甲基)丙烯酸環己酯等。 又,作為上述酯取代基之碳數為8以下之(甲基)丙烯酸酯,亦可使用(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸羥基丙酯、(甲基)丙烯酸羥基丁酯、(甲基)丙烯酸等具有羥基或羧基之(甲基)丙烯酸酯等。 其中,就可於低溫下迅速脫脂而言,較佳為具有源自具有直鏈狀烷基之(甲基)丙烯酸酯、或具有支鏈狀烷基之(甲基)丙烯酸酯之鏈段,更佳為具有源自甲基丙烯酸甲酯、甲基丙烯酸正丁酯、甲基丙烯酸異丁酯、或甲基丙烯酸2-乙基己酯之鏈段。又,作為上述酯取代基之碳數為8以下之(甲基)丙烯酸酯,較佳為具有直鏈狀烷基之(甲基)丙烯酸酯及具有支鏈狀烷基之(甲基)丙烯酸酯的組合。 The above-mentioned vehicle composition for dispersing inorganic particles contains (meth)acrylic resin. The (meth)acrylic resin is not particularly limited, but it is preferably a segment containing a (meth)acrylate having a carbon number of 8 or less derived from an ester substituent. Furthermore, the carbon number of the above-mentioned ester substituent is 8 or less, which means that the total number of carbon atoms in the (meth)acrylate excluding the carbon atoms constituting the (meth)acrylyl group is 8 or less. Moreover, in this specification, the (meth)acrylate whose carbon number of the said ester substituent is 8 or less means the (meth)acrylate which has an epoxypropyl group mentioned below. Examples of the (meth)acrylate having a carbon number of 8 or less in the ester substituent include (meth)acrylate having a linear, branched, or cyclic alkyl group. Examples of the (meth)acrylate having a linear alkyl group include: (meth)acrylate methyl ester, (meth)ethyl acrylate, (meth)propyl acrylate, (meth)acrylate n-Butyl acrylate, etc. Examples of the (meth)acrylate having a branched alkyl group include: (tert-butylmeth)acrylate, isobutyl(meth)acrylate, and 2-ethyl(meth)acrylate. Alkyl (meth)acrylate such as hexyl ester and benzyl (meth)acrylate. Examples of the (meth)acrylate having a cyclic alkyl group include cyclohexyl (meth)acrylate. Moreover, as the (meth)acrylate whose carbon number of the above-mentioned ester substituent is 8 or less, 2-hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, and hydroxyl (meth)acrylate can also be used. Butyl ester, (meth)acrylic acid and other (meth)acrylate esters having hydroxyl or carboxyl groups. Among them, those having a segment derived from a (meth)acrylate having a linear alkyl group or a (meth)acrylate having a branched alkyl group are preferred in terms of rapid degreasing at low temperature. More preferably, it has a segment derived from methyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, or 2-ethylhexyl methacrylate. Moreover, as the (meth)acrylate whose carbon number of the above-mentioned ester substituent is 8 or less, (meth)acrylate having a linear alkyl group and (meth)acrylic acid having a branched alkyl group are preferred. A combination of esters.
作為上述酯取代基之碳數為8以下之(甲基)丙烯酸酯,可使用酯取代基之碳數為1~4之(甲基)丙烯酸酯,亦可使用酯取代基之碳數為5~8之(甲基)丙烯酸酯。其中,就低溫分解性之觀點而言,較佳為將酯取代基之碳數為1~4之(甲基)丙烯酸酯與酯取代基之碳數為5~8之(甲基)丙烯酸酯組合使用。其中,較佳為包含甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸正丁酯、甲基丙烯酸異丁酯。As the above-mentioned (meth)acrylate having a carbon number of 8 or less in the ester substituent, a (meth)acrylate having an ester substituent having a carbon number of 1 to 4 can be used, or a (meth)acrylate having an ester substituent having a carbon number of 5 can be used. ~8 (meth)acrylate. Among them, from the viewpoint of low-temperature decomposability, a (meth)acrylate having an ester substituent having a carbon number of 1 to 4 and a (meth)acrylate having an ester substituent having a carbon number of 5 to 8 are preferred. Use in combination. Among them, preferred ones include methyl methacrylate, ethyl methacrylate, n-butyl methacrylate, and isobutyl methacrylate.
上述(甲基)丙烯酸樹脂中之源自上述酯取代基之碳數為8以下的(甲基)丙烯酸酯之鏈段之含量,就可改善低溫分解性與拉絲性而言,較佳為40重量%以上,更佳為50重量%以上,進而較佳為55重量%以上,進而更佳為60重量%以上,較佳為100重量%以下,更佳為95重量%以下,進而較佳為80重量%以下。 若為上述範圍,則可提高黏合劑樹脂之低溫分解性,並且可對所得到之陶瓷生片賦予優異之強韌性。 The content of the (meth)acrylate segment derived from the ester substituent having a carbon number of 8 or less in the (meth)acrylic resin is preferably 40 in order to improve the low-temperature decomposability and drawability. Weight % or more, more preferably 50 weight % or more, further preferably 55 weight % or more, still more preferably 60 weight % or more, preferably 100 weight % or less, more preferably 95 weight % or less, still more preferably 80% by weight or less. If it is the above range, the low-temperature decomposability of the binder resin can be improved, and excellent strength and toughness can be imparted to the obtained ceramic green sheet.
上述(甲基)丙烯酸樹脂中之源自上述酯取代基之碳數為1~4的(甲基)丙烯酸酯之鏈段之含量,就低溫分解性之觀點而言,較佳為30重量%以上,更佳為35重量%以上,較佳為100重量%以下,更佳為95重量%以下,進而較佳為90重量%以下,進而更佳為84重量%以下,特佳為82重量%以下。The content of the (meth)acrylate segment derived from the ester substituent having a carbon number of 1 to 4 in the (meth)acrylic resin is preferably 30% by weight from the viewpoint of low-temperature decomposability. Above, more preferably 35% by weight or more, preferably 100% by weight or less, more preferably 95% by weight or less, still more preferably 90% by weight or less, still more preferably 84% by weight or less, particularly preferably 82% by weight the following.
上述(甲基)丙烯酸樹脂中之源自上述酯取代基之碳數為1~2的(甲基)丙烯酸酯之鏈段之含量,就低溫分解性之觀點而言,較佳為10重量%以上,更佳為20重量%以上,較佳為40重量%以下,更佳為30重量%以下。The content of the (meth)acrylate segment derived from the ester substituent having a carbon number of 1 to 2 in the (meth)acrylic resin is preferably 10% by weight from the viewpoint of low-temperature decomposability. More preferably, it is 20% by weight or more, preferably 40% by weight or less, and more preferably 30% by weight or less.
上述(甲基)丙烯酸樹脂中之源自上述酯取代基之碳數為3~4的(甲基)丙烯酸酯之鏈段之含量,就低溫分解性之觀點而言,較佳為40重量%以上,更佳為50重量%以上,較佳為90重量%以下,更佳為80重量%以下。The content of the (meth)acrylate segment having a carbon number of 3 to 4 derived from the ester substituent in the (meth)acrylic resin is preferably 40% by weight from the viewpoint of low-temperature decomposability. More preferably, it is 50% by weight or more, more preferably 90% by weight or less, more preferably 80% by weight or less.
上述(甲基)丙烯酸樹脂中之源自上述酯取代基之碳數為5~8的(甲基)丙烯酸酯之鏈段之含量,就低溫分解性之觀點而言,較佳為0重量%以上,更佳為5重量%以上,進而較佳為15重量%以上,進而更佳為18重量%以上,較佳為50重量%以下,更佳為40重量%以下,進而較佳為30重量%以下。The content of the (meth)acrylate segment derived from the ester substituent having a carbon number of 5 to 8 in the (meth)acrylic resin is preferably 0% by weight from the viewpoint of low-temperature decomposability. Above, more preferably 5% by weight or more, further preferably 15% by weight or more, still more preferably 18% by weight or more, preferably 50% by weight or less, more preferably 40% by weight or less, still more preferably 30% by weight %the following.
上述(甲基)丙烯酸樹脂中之源自上述甲基丙烯酸異丁酯之鏈段的含量,就低溫分解性之觀點而言,較佳為40重量%以上,更佳為50重量%以上,較佳為70重量%以下,更佳為60重量%以下。The content of the segment derived from the isobutyl methacrylate in the (meth)acrylic resin is preferably 40% by weight or more, more preferably 50% by weight or more, and more preferably 50% by weight or more from the viewpoint of low-temperature decomposability. Preferably, it is 70 weight% or less, More preferably, it is 60 weight% or less.
上述(甲基)丙烯酸樹脂亦可具有源自酯取代基之碳數為9以上之(甲基)丙烯酸酯的鏈段。 藉由具有源自上述酯取代基之碳數為9以上之(甲基)丙烯酸酯的鏈段,可充分地降低(甲基)丙烯酸樹脂之分解結束溫度,並且可使所得到之無機粒子分散片材變得強韌。 關於上述酯取代基之碳數為9以上之(甲基)丙烯酸酯,就低溫分解性之觀點而言,較佳為上述酯取代基具有支鏈結構。 上述酯取代基之碳數較佳為30以下,更佳為20以下,進而較佳為10以下。 The (meth)acrylic resin may have a segment derived from a (meth)acrylate having 9 or more carbon atoms as an ester substituent. By having a segment derived from a (meth)acrylate having 9 or more carbon atoms in the ester substituent, the decomposition end temperature of the (meth)acrylic resin can be sufficiently reduced, and the resulting inorganic particles can be dispersed The sheet becomes stronger. Regarding the (meth)acrylate in which the carbon number of the ester substituent is 9 or more, from the viewpoint of low-temperature decomposability, it is preferable that the ester substituent has a branched chain structure. The carbon number of the above-mentioned ester substituent is preferably 30 or less, more preferably 20 or less, still more preferably 10 or less.
作為上述酯取代基之碳數為9以上之(甲基)丙烯酸酯,可例舉:具有直鏈狀或支鏈狀之碳數為9以上之烷基的(甲基)丙烯酸酯、聚伸烷基二醇(甲基)丙烯酸酯等。Examples of (meth)acrylates in which the ester substituent has a carbon number of 9 or more include (meth)acrylates having a linear or branched alkyl group having a carbon number of 9 or more, polyethylene esters, Alkyl glycol (meth)acrylate, etc.
作為上述具有直鏈狀或支鏈狀之烷基之(甲基)丙烯酸酯,例如可例舉:(甲基)丙烯酸正壬酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸正癸酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸正月桂酯、(甲基)丙烯酸異月桂酯、(甲基)丙烯酸正硬脂酯、(甲基)丙烯酸異硬脂酯等。 其中,較佳為具有支鏈狀之碳數9以上之烷基之(甲基)丙烯酸酯,更佳為(甲基)丙烯酸異壬酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸異硬脂酯。 上述甲基丙烯酸異癸酯與其他甲基丙烯酸長鏈烷基酯相比,分解性尤其優異。 Examples of the (meth)acrylate having a linear or branched alkyl group include (meth)acrylic acid n-nonyl ester, (meth)acrylic acid isononyl ester, (meth)acrylic acid n-nonyl ester, and (meth)acrylic acid n-nonyl ester. Decyl ester, isodecyl (meth)acrylate, n-lauryl (meth)acrylate, isolauryl (meth)acrylate, n-stearyl (meth)acrylate, isostearyl (meth)acrylate, etc. . Among them, (meth)acrylate having a branched alkyl group having 9 or more carbon atoms is preferred, and isononyl (meth)acrylate, isodecyl (meth)acrylate, and (meth)acrylate are more preferred. Isostearyl acrylate. The isodecyl methacrylate is particularly excellent in decomposability compared with other long-chain alkyl methacrylates.
作為上述聚伸烷基二醇(甲基)丙烯酸酯,可例舉具有乙二醇單元(氧伸乙基單元)、丙二醇單元(氧伸丙基單元)、丁二醇單元(氧伸丁基單元)等者。 又,上述聚伸烷基二醇(甲基)丙烯酸酯可於末端具有烷氧基,亦可於末端具有乙基己基。 作為上述烷氧基,例如可例舉:甲氧基、乙氧基、丁氧基等。上述烷氧基可為直鏈狀,亦可為支鏈狀,較佳為支鏈狀。 又,上述聚伸烷基二醇(甲基)丙烯酸酯較佳為具有支鏈型之伸烷基二醇結構。 其中,較佳為具有乙二醇單元、丙二醇單元、及丁二醇單元中之至少1個之聚伸烷基二醇(甲基)丙烯酸酯。又,進而較佳為聚乙二醇甲基丙烯酸酯、聚丙二醇甲基丙烯酸酯、乙氧基聚丙二醇甲基丙烯酸酯、甲氧基聚丙二醇甲基丙烯酸酯、聚丁二醇甲基丙烯酸酯、聚丙二醇-聚丁二醇甲基丙烯酸酯。 甲氧基聚丙二醇甲基丙烯酸酯、聚丙二醇甲基丙烯酸酯、聚丁二醇甲基丙烯酸酯、丙二醇-聚丁二醇甲基丙烯酸酯與其他伸烷基二醇(甲基)丙烯酸酯相比,煅燒殘渣較少,低溫分解性特別優異。 Examples of the polyalkylene glycol (meth)acrylate include an ethylene glycol unit (oxyethylene unit), a propylene glycol unit (oxypropyl unit), and a butylene glycol unit (oxybutyl unit). unit) etc. Moreover, the said polyalkylene glycol (meth)acrylate may have an alkoxy group at a terminal, or may have an ethylhexyl group at a terminal. Examples of the alkoxy group include methoxy group, ethoxy group, butoxy group, and the like. The above-mentioned alkoxy group may be linear or branched, preferably branched. Furthermore, the polyalkylene glycol (meth)acrylate preferably has a branched alkylene glycol structure. Among them, polyalkylene glycol (meth)acrylate having at least one of an ethylene glycol unit, a propylene glycol unit, and a butylene glycol unit is preferred. Furthermore, polyethylene glycol methacrylate, polypropylene glycol methacrylate, ethoxy polypropylene glycol methacrylate, methoxy polypropylene glycol methacrylate, and polybutylene glycol methacrylate are more preferred. , polypropylene glycol-polybutylene glycol methacrylate. Methoxypolypropylene glycol methacrylate, polypropylene glycol methacrylate, polybutylene glycol methacrylate, propylene glycol-polybutylene glycol methacrylate and other alkylene glycol (meth)acrylates It has less calcining residue and has particularly excellent low-temperature decomposition properties.
上述(甲基)丙烯酸樹脂中之源自上述酯取代基之碳數為9以上的(甲基)丙烯酸酯之鏈段之含量,就低溫分解性之觀點而言,較佳為5重量%以上,更佳為10重量%以上,較佳為40重量%以下,更佳為30重量%以下。The content of the (meth)acrylate segment derived from the ester substituent having 9 or more carbon atoms in the (meth)acrylic resin is preferably 5% by weight or more from the viewpoint of low-temperature decomposability. , more preferably 10% by weight or more, preferably less than 40% by weight, more preferably less than 30% by weight.
上述(甲基)丙烯酸樹脂亦可具有源自具有環氧丙基之(甲基)丙烯酸酯之鏈段。 藉由具有源自上述具有環氧丙基之(甲基)丙烯酸酯之鏈段,可充分提昇所得到之積層體之強度。 The (meth)acrylic resin may have a segment derived from a (meth)acrylate having a glycidyl group. By having a segment derived from the above-mentioned (meth)acrylate having an epoxypropyl group, the strength of the obtained laminate can be sufficiently improved.
作為上述具有環氧丙基之(甲基)丙烯酸酯,可例舉:(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸4-羥基丁酯環氧丙醚、(甲基)丙烯酸3,4-環氧環己基甲酯等。Examples of the (meth)acrylate having a glycidyl group include: (meth)acrylic acid glycidyl ester, (meth)acrylic acid 4-hydroxybutyl glycidyl ether, (meth)acrylic acid 3 , 4-epoxycyclohexyl methyl ester, etc.
上述(甲基)丙烯酸樹脂中之源自上述具有環氧丙基之(甲基)丙烯酸酯的鏈段之含量,就耐溶劑性、低溫分解性之觀點而言,較佳為0重量%以上,更佳為1重量%以上,進而較佳為2重量%以上,較佳為10重量%以下,更佳為7重量%以下。The content of the segment derived from the (meth)acrylate having an epoxypropyl group in the (meth)acrylic resin is preferably 0% by weight or more from the viewpoint of solvent resistance and low-temperature decomposition property. , more preferably 1 wt% or more, still more preferably 2 wt% or more, preferably 10 wt% or less, more preferably 7 wt% or less.
上述無機粒子分散用媒液組成物中之上述(甲基)丙烯酸樹脂之含量並無特別限定,較佳為5重量%以上,較佳為80重量%以下。 藉由將上述(甲基)丙烯酸樹脂之含量設為上述範圍內,可得到即使於低溫進行煅燒亦可脫脂之無機粒子分散漿料組成物。 上述(甲基)丙烯酸樹脂之含量更佳為6重量%以上,進而較佳為15重量%以上,進而更佳為30重量%以上,更佳為78重量%以下。 The content of the (meth)acrylic resin in the above-mentioned vehicle composition for dispersing inorganic particles is not particularly limited, but is preferably 5% by weight or more, and more preferably 80% by weight or less. By setting the content of the (meth)acrylic resin within the above range, it is possible to obtain an inorganic particle dispersion slurry composition that can be degreased even if it is calcined at a low temperature. The content of the (meth)acrylic resin is more preferably 6% by weight or more, further preferably 15% by weight or more, still more preferably 30% by weight or more, and more preferably 78% by weight or less.
上述(甲基)丙烯酸樹脂之基於聚苯乙烯換算之重量平均分子量較佳為1萬以上,較佳為20萬以下。 藉由將上述重量平均分子量設為1萬以上,使得無機粒子分散用媒液組成物具有充分之黏度,藉由將上述重量平均分子量設為20萬以下,可提昇印刷性。又,若為上述範圍,則即使黏合劑樹脂為較少量,亦可確保充分之黏度,且可得到改善了拉絲性之無機粒子分散漿料組成物。 上述重量平均分子量更佳為3萬以上,更佳為19萬以下。 The weight average molecular weight in terms of polystyrene of the (meth)acrylic resin is preferably 10,000 or more, and more preferably 200,000 or less. By setting the weight average molecular weight to 10,000 or more, the vehicle composition for dispersing inorganic particles has sufficient viscosity, and by setting the weight average molecular weight to 200,000 or less, printability can be improved. Furthermore, if it is the above range, even if the binder resin is in a small amount, sufficient viscosity can be ensured, and an inorganic particle dispersion slurry composition with improved stringability can be obtained. The weight average molecular weight is more preferably 30,000 or more, and more preferably 190,000 or less.
又,重量平均分子量(Mw)與數量平均分子量(Mn)之比(Mw/Mn)較佳為2以上,較佳為8以下。 藉由設為此種範圍內,而適度地含有低聚合度之成分,因此無機粒子分散用媒液組成物之黏度成為適合範圍,可提高生產性。又,可使所得到之無機粒子分散片材之片材強度變得適當。 又,若上述Mw/Mn未達2,則有時生片之塗佈時之調平性較差,生片之平滑性變差。如Mw/Mn大於8,則高分子量成分變多,故有時生片之乾燥性較差,表面平滑性變差。 上述Mw/Mn更佳為3以上,更佳為7以下。 再者,基於聚苯乙烯換算之重量平均分子量、數量平均分子量可藉由使用例如管柱LF-804(昭和電工公司製造)作為管柱進行GPC測定而得到。 Moreover, the ratio (Mw/Mn) of the weight average molecular weight (Mw) and the number average molecular weight (Mn) is preferably 2 or more, and more preferably 8 or less. By setting it within this range and moderately containing components with a low degree of polymerization, the viscosity of the vehicle composition for dispersing inorganic particles becomes a suitable range, and productivity can be improved. Furthermore, the sheet strength of the obtained inorganic particle-dispersed sheet can be made appropriate. Moreover, if the above-mentioned Mw/Mn is less than 2, the leveling property of the green sheet during coating may be poor, and the smoothness of the green sheet may be deteriorated. If Mw/Mn is greater than 8, there will be more high molecular weight components, so the green sheet may have poor drying properties and poor surface smoothness. The above-mentioned Mw/Mn is more preferably 3 or more, and more preferably 7 or less. In addition, the weight average molecular weight and number average molecular weight based on polystyrene conversion can be obtained by GPC measurement using, for example, column LF-804 (manufactured by Showa Denko Co., Ltd.) as a column.
上述(甲基)丙烯酸樹脂之玻璃轉移溫度(Tg)並無特別限定,較佳為30℃以上,較佳為未達60℃。 藉由使上述玻璃轉移溫度為上述範圍內,可減少塑化劑之添加量,可提昇上述(甲基)丙烯酸樹脂之低溫分解性。 再者,關於上述Tg,例如可使用示差掃描熱量計(DSC)等進行測定。 上述玻璃轉移溫度更佳為35℃以上,進而較佳為40℃以上,更佳為55℃以下。 The glass transition temperature (Tg) of the (meth)acrylic resin is not particularly limited, but is preferably 30°C or higher, and preferably less than 60°C. By setting the glass transition temperature within the above range, the amount of plasticizer added can be reduced and the low-temperature decomposability of the (meth)acrylic resin can be improved. In addition, the above-mentioned Tg can be measured using, for example, a differential scanning calorimeter (DSC) or the like. The glass transition temperature is more preferably 35°C or higher, further preferably 40°C or higher, and more preferably 55°C or lower.
上述(甲基)丙烯酸樹脂於以5℃/分鐘自30℃進行加熱之情形時進行90重量%分解所需之時間(以下亦稱為「90重量%分解時間」)較佳為50分鐘以下。 藉此,可實現極高之低溫分解性而縮短脫脂所需之時間。 再者,關於上述90重量%分解時間,例如可使用TGDTA等進行測定。 The time required for 90% by weight decomposition of the (meth)acrylic resin when heated from 30°C at 5°C/min (hereinafter also referred to as "90% by weight decomposition time") is preferably 50 minutes or less. This achieves extremely high low-temperature decomposability and shortens the time required for degreasing. In addition, the said 90 weight % decomposition time can be measured using TGDTA etc., for example.
製造上述(甲基)丙烯酸樹脂之方法並無特別限定。例如可例舉具有如下步驟之方法:具有於包含含有(甲基)丙烯酸酯之原料單體混合物及溶劑之原料單體混合液添加聚合起始劑而使原料單體混合物共聚合,從而製造(甲基)丙烯酸樹脂。 具體而言,例如可例舉,向包含(甲基)丙烯酸酯等之原料單體混合物加入溶劑等而製備單體混合液。進而,向所得到之單體混合液添加聚合起始劑,使上述原料單體混合物共聚合之方法。又,亦可向單體混合液添加於下述之分子中具有2個以上雙鍵之萜烯化合物。 聚合之方法並無特別限定,可例舉:乳化聚合、懸浮聚合、塊狀聚合、界面聚合、溶液聚合等。其中,就簡便且產率較高之方面而言,較佳為溶液聚合。 The method of producing the above-mentioned (meth)acrylic resin is not particularly limited. For example, there is a method including a step of adding a polymerization initiator to a raw material monomer mixture containing a (meth)acrylate-containing raw material monomer mixture and a solvent to copolymerize the raw material monomer mixture, thereby producing ( Meth)acrylic resin. Specifically, for example, a solvent or the like is added to a raw material monomer mixture containing (meth)acrylate or the like to prepare a monomer mixed liquid. Furthermore, a polymerization initiator is added to the obtained monomer mixture to copolymerize the above raw material monomer mixture. Furthermore, a terpene compound having two or more double bonds in the molecule described below may also be added to the monomer mixture. The polymerization method is not particularly limited, and examples thereof include emulsion polymerization, suspension polymerization, block polymerization, interfacial polymerization, and solution polymerization. Among them, solution polymerization is preferred in terms of simplicity and high yield.
上述聚合起始劑並無特別限定,較佳為有機過氧化物。 又,上述有機過氧化物之10小時半衰期溫度較佳為45℃以上,更佳為50℃以上,較佳為未達74℃,更佳為70℃以下。 藉由使用此種有機過氧化物,可提高分解性。 上述10小時半衰期溫度係指於10小時內有機過氧化物之50%分解之溫度,可藉由碘滴定法或使用試亞鐵靈指示劑之滴定、使用亞鐵鹽之比色法、紅外光譜等進行測定。 The above-mentioned polymerization initiator is not particularly limited, but is preferably an organic peroxide. In addition, the 10-hour half-life temperature of the organic peroxide is preferably 45°C or higher, more preferably 50°C or higher, preferably less than 74°C, and more preferably 70°C or less. By using this organic peroxide, decomposability can be improved. The above 10-hour half-life temperature refers to the temperature at which 50% of the organic peroxide decomposes within 10 hours. It can be measured by iodine titration or titration using ferrous indicator, colorimetry using ferrous salts, and infrared spectroscopy. Wait for measurement.
作為上述聚合起始劑,例如可例舉:過氧化二(3,5,5-三甲基己醯)(10小時半衰期溫度59.4℃,活性氧量5.09%)、二月桂基過氧化物(10小時半衰期溫度61.6℃,活性氧量4.01%)、過氧化二琥珀醯(10小時半衰期溫度65.9℃,活性氧量6.83%)、過氧化二苯甲醯(10小時半衰期溫度73.6℃,活性氧量6.61%)、氫過氧化第三丁基(10小時半衰期溫度166.5℃,活性氧量17.75%)、二第三丁基過氧化物(10小時半衰期溫度123.7℃,活性氧量10.94%)、過氧化特戊酸第三己酯(10小時半衰期溫度53.2℃,活性氧量7.91%)、過氧化新癸酸第三丁酯(10小時半衰期溫度48℃,活性氧量6.55%)、過氧化2-乙基己酸第三丁酯(10小時半衰期溫度77℃,活性氧量7.40%)、過氧化2-乙基己酸第三己酯(10小時半衰期溫度69.9℃,活性氧量6.55%)、過氧化新庚酸第三丁酯(10小時半衰期溫度50.6℃,活性氧量7.91%)等。 作為該等市售品,例如可例舉:Luperox 219、Luperox 10、Luperox 26(皆為Arkema Yoshitomi公司製造)、PEROYL L、PEROYL SA、PERBUTYL D、PERBUTYL H、Nyper FF、PERBUTYL NHP(皆為日油公司製造)等。 再者,聚合起始劑之活性氧量(%)可藉由[(分子中之過氧化鍵數×16)/分子量]而求出。 Examples of the polymerization initiator include: bis(3,5,5-trimethylhexanoic acid) peroxide (10-hour half-life temperature: 59.4°C, active oxygen content: 5.09%), dilauryl peroxide ( The 10-hour half-life temperature is 61.6°C, the active oxygen content is 4.01%), the disulfinyl peroxide (the 10-hour half-life temperature is 65.9°C, the active oxygen content is 6.83%), the benzyl peroxide (the 10-hour half-life temperature is 73.6°C, the active oxygen content is 6.83%) Amount of 6.61%), tert-butyl hydroperoxide (10-hour half-life temperature: 166.5°C, active oxygen content: 17.75%), di-tert-butyl peroxide (10-hour half-life temperature: 123.7°C, active oxygen content: 10.94%), tert-hexyl pivalate peroxide (10-hour half-life temperature 53.2°C, active oxygen content 7.91%), tert-butyl peroxyneodecanoate (10-hour half-life temperature 48°C, active oxygen content 6.55%), peroxygen 2-Ethylhexanoic acid tert-butyl ester (10-hour half-life temperature 77°C, active oxygen content 7.40%), 2-ethylhexanoic acid tert-hexyl peroxide (10-hour half-life temperature 69.9°C, active oxygen content 6.55%) ), tert-butyl neoheptanoate peroxide (10-hour half-life temperature 50.6°C, active oxygen content 7.91%), etc. Examples of such commercially available products include: Luperox 219, Luperox 10, Luperox 26 (all manufactured by Arkema Yoshitomi Corporation), PEROYL L, PEROYL SA, PERBUTYL D, PERBUTYL H, Nyper FF, and PERBUTYL NHP (all manufactured by Japan (manufactured by oil companies), etc. Furthermore, the active oxygen content (%) of the polymerization initiator can be determined by [(number of peroxide bonds in the molecule × 16)/molecular weight].
上述聚合起始劑之添加量並無特別限定,在於分子中具有2個以上雙鍵之萜烯化合物之存在下進行聚合之情形時,較佳為以相對於原料單體混合物100重量份,活性氧量成為0.04重量份以上0.3重量份以下之方式調整聚合起始劑之添加量。 相對於原料單體混合物100重量份之活性氧量更佳為0.06重量份以上,進而較佳為0.08重量份以上,且更佳為0.29重量份以下,進而較佳為0.26重量份以下。 藉由使聚合起始劑之添加量為如上所述,可提昇反應率,減少殘留單體。 又,聚合起始劑之添加方法並無特別限定,若一次添加大量,則有反應失控之虞,因此較佳為分多次進行添加。 The amount of the above-mentioned polymerization initiator added is not particularly limited. When polymerization is carried out in the presence of a terpene compound having two or more double bonds in the molecule, it is preferably an amount of 100 parts by weight of the active monomer mixture. The addition amount of the polymerization initiator is adjusted so that the oxygen amount becomes 0.04 parts by weight or more and 0.3 parts by weight or less. The amount of active oxygen relative to 100 parts by weight of the raw material monomer mixture is more preferably 0.06 parts by weight or more, further preferably 0.08 parts by weight or more, and more preferably 0.29 parts by weight or less, still more preferably 0.26 parts by weight or less. By adjusting the addition amount of the polymerization initiator to the above-mentioned amount, the reaction rate can be increased and residual monomers can be reduced. In addition, the method of adding the polymerization initiator is not particularly limited. If a large amount is added at once, there is a risk that the reaction will go out of control, so it is preferably added in multiple times.
上述無機粒子分散用媒液組成物含有萜烯化合物。上述萜烯化合物之沸點為150℃以上320℃以下,於分子中具有2個以上雙鍵。 藉由含有上述萜烯化合物,可捕捉於脫脂、煅燒時因樹脂之熱分解而產生之單體自由基,而防止單體之再聚合。藉此,可降低分解起始溫度,能以更低溫、短時間實現脫脂。 The above-mentioned vehicle composition for dispersing inorganic particles contains a terpene compound. The above-mentioned terpene compound has a boiling point of 150°C or more and 320°C or less, and has two or more double bonds in the molecule. By containing the above-mentioned terpene compound, it is possible to capture monomer radicals generated due to thermal decomposition of the resin during degreasing and calcination, thereby preventing repolymerization of the monomer. This reduces the decomposition start temperature and enables degreasing at a lower temperature and in a shorter time.
上述萜烯化合物為萜烯及其衍生物。具體而言,其為由2個以上之異戊二烯單位構成之(C 5H 8) n所表示之烴或其衍生物,可例舉:單萜烯化合物、倍半萜化合物、二萜烯化合物、二倍半萜烯化合物、三萜烯化合物、四萜烯化合物等。n較佳為1以上4以下,更佳為2以上3以下。作為上述萜烯化合物,特佳為單萜烯化合物、倍半萜化合物。 又,上述萜烯化合物可為非環式結構,亦可為如單環式結構、多環式結構等般具有環狀結構者。其中,較佳為單環式結構。 The above-mentioned terpene compounds are terpenes and their derivatives. Specifically, it is a hydrocarbon represented by (C 5 H 8 ) n consisting of two or more isoprene units or a derivative thereof. Examples thereof include monoterpene compounds, sesquiterpene compounds, and diterpenes. olefin compounds, bisquiterpene compounds, triterpene compounds, tetraterpene compounds, etc. n is preferably from 1 to 4 and more preferably from 2 to 3. Particularly preferred terpene compounds are monoterpene compounds and sesquiterpene compounds. In addition, the above-mentioned terpene compound may have a non-cyclic structure or may have a cyclic structure such as a monocyclic structure or a polycyclic structure. Among them, a single ring structure is preferred.
上述萜烯化合物於分子中具有2個以上雙鍵,較佳為具有2個以上4個以下雙鍵,更佳為具有2個以上3個以下雙鍵。 藉由具有如上述之結構,能以更低溫、短時間實現脫脂。 The terpene compound has two or more double bonds in the molecule, preferably two or more and four or less double bonds, and more preferably two or more and three or less double bonds. By having the above structure, degreasing can be achieved at a lower temperature and in a shorter time.
上述萜烯化合物之沸點為150℃以上,較佳為160℃以上,更佳為170℃以上,為320℃以下,較佳為300℃以下,更佳為290℃以下。 藉由設為上述範圍,能以更低溫、短時間實現脫脂。 再者,上述沸點係指常壓下之沸點。上述沸點例如可藉由沸點上升計法或動態法、Siwoloboff法等進行測定。又,於較理想為沸點為高溫且於減壓下進行測定之情形時,亦可以如Science of Petroleum, Vol.II.p1281(1938)所記載之方式使用換算值。 The boiling point of the above-mentioned terpene compound is 150°C or higher, preferably 160°C or higher, more preferably 170°C or higher and 320°C or lower, preferably 300°C or lower, more preferably 290°C or lower. By setting it within the above range, degreasing can be achieved at a lower temperature and in a shorter time. Furthermore, the above boiling point refers to the boiling point under normal pressure. The boiling point can be measured, for example, by a boiling point elevator method, a dynamic method, a Siwoloboff method, or the like. Furthermore, when the boiling point is preferably at a high temperature and the measurement is performed under reduced pressure, the converted value may be used as described in Science of Petroleum, Vol. II. p1281 (1938).
作為上述萜烯化合物,具體而言,可例舉:香葉草醇(沸點229℃)、沈香醇(沸點198℃)、月桂油烯(沸點167℃)、檸檬烯(沸點176℃)、橙花醇(225℃)、α-蘿勒萜(沸點180℃)、β-蘿勒萜(沸點180℃)、γ-萜品烯(沸點187℃)、萜品油烯(沸點185℃)、紫穗槐二烯(沸點240℃)、α-金合歡烯(沸點240℃)、β-金合歡烯(沸點240℃)、金合歡醇(沸點320℃)、橙花叔醇(沸點290℃)、香旱芹酮(231℃)、香葉酸(250℃)、檸檬醛(沸點225℃)、香茅醛(沸點208℃)、β-水芹烯(沸點172℃)等。 其中,就物質穩定且效果較高之觀點而言,較佳為香葉草醇、沈香醇、月桂油烯、檸檬烯、橙花醇、α-蘿勒萜、β-蘿勒萜、γ-萜品烯、萜品油烯、水芹烯、紫穗槐二烯、α-金合歡烯、β-金合歡烯、金合歡醇、橙花叔醇、香旱芹酮、香葉酸、檸檬醛、香茅醛,更佳為蘿勒萜、檸檬烯、萜品油烯、水芹烯。 Specific examples of the terpene compounds include geraniol (boiling point 229°C), linalol (boiling point 198°C), myrcene (boiling point 167°C), limonene (boiling point 176°C), neroli Alcohol (225°C), α-laurel (boiling point 180°C), β-laurel (boiling point 180°C), γ-terpinene (boiling point 187°C), terpinolene (boiling point 185°C), purple Sophoradiene (boiling point 240℃), α-farnesene (boiling point 240℃), β-farnesene (boiling point 240℃), farnesol (boiling point 320℃), nerol (boiling point 290℃) , Cyperone (231℃), geranic acid (250℃), citral (boiling point 225℃), citronellal (boiling point 208℃), β-phellandrene (boiling point 172℃), etc. Among them, from the viewpoint of stable substances and high effects, geraniol, linalol, myrcene, limonene, nerolidol, α-laurel, β-laurel, and γ-terpene are preferred. Pinene, terpinolene, phellandrene, amorphadiene, α-farnesene, β-farnesene, farnesol, nerolidol, cylindrone, geranic acid, citral, Citronellal, more preferably basil terpene, limonene, terpinolene, and phellandrene.
關於上述無機粒子分散用媒液組成物中之上述萜烯化合物之含量,相對於上述(甲基)丙烯酸樹脂100重量份為0.02重量份以上1.8重量份以下。 藉由設為上述範圍,可充分表現熱分解促進效果,又,用於製作陶瓷生片時有機物質不易殘留,防止煅燒體之裂紋或膨脹,可得到可靠性較高之積層陶瓷電容器。又,可抑制經時之黏度上升。另一方面,若含量過多,則尤其是於萜烯化合物之存在下進行聚合之情形時,有難以進行聚合反應,聚合物轉化率變差之虞。 上述萜烯化合物相對於丙烯酸樹脂100重量份之含量較佳為0.02重量份以上,更佳為0.05重量份以上,較佳為1.8重量份以下,更佳為1.2重量份以下。 再者,關於上述萜烯化合物之含量,例如可藉由GC-MS等進行測定。 The content of the terpene compound in the vehicle composition for dispersing inorganic particles is 0.02 to 1.8 parts by weight relative to 100 parts by weight of the (meth)acrylic resin. By setting it within the above range, the thermal decomposition acceleration effect can be fully expressed, and organic substances are less likely to remain when used in the production of ceramic green sheets, thereby preventing cracks and expansion of the calcined body, and a multilayer ceramic capacitor with high reliability can be obtained. In addition, it can inhibit the increase in viscosity over time. On the other hand, if the content is too high, especially when polymerization is performed in the presence of a terpene compound, it may become difficult to proceed with the polymerization reaction and the polymer conversion rate may deteriorate. The content of the above-mentioned terpene compound relative to 100 parts by weight of the acrylic resin is preferably 0.02 parts by weight or more, more preferably 0.05 parts by weight or more, preferably 1.8 parts by weight or less, and more preferably 1.2 parts by weight or less. In addition, the content of the above-mentioned terpene compound can be measured by, for example, GC-MS.
上述無機粒子分散用媒液組成物含有溶劑。 上述溶劑並無特別限定,於製作無機粒子分散片材時,較佳為塗佈性、乾燥性、無機粉末之分散性等優異者。 作為上述溶劑,例如可例舉:醇類、酮類、乙酸酯類、羧酸酯類、芳香族烴類、萜烯類等。於本發明之適宜實施方式中,作為溶劑,更佳為醇類、酮類、乙酸酯類、芳香族烴類、及萜烯類。再者,上述萜烯類為與上述萜烯化合物不同者。 具體而言,可例舉:乙醇、甲苯、二甲苯、乙酸乙酯、乙酸丁酯、乙酸己酯、異丙醇、甲基異丁基酮、甲基乙基酮、甲基異丁基酮、乙二醇乙醚、乙二醇單丁醚、乙二醇單乙醚乙酸酯、二乙二醇單乙醚、二乙二醇單甲醚、二乙二醇單異丁醚、三甲基戊二醇單異丁酸酯、丁基卡必醇、丁基卡必醇乙酸酯、萜品醇、萜品醇乙酸酯、二氫萜品醇、二氫萜品醇乙酸酯、TEXANOL、異佛酮、乳酸丁酯、鄰苯二甲酸二辛酯、己二酸二辛酯、苄醇、苯基丙二醇、甲酚等。其中,較佳為乙醇、甲苯、二甲苯、乙酸丁酯、乙酸己酯、甲基乙基酮、萜品醇、二氫萜品醇、二氫萜品醇乙酸酯,更佳為萜品醇、二氫萜品醇、二氫萜品醇乙酸酯。再者,該等溶劑可單獨使用,亦可併用2種以上。 The above-mentioned vehicle composition for dispersing inorganic particles contains a solvent. The above-mentioned solvent is not particularly limited, but when producing an inorganic particle-dispersed sheet, one having excellent coating properties, drying properties, and dispersibility of inorganic powder is preferred. Examples of the solvent include alcohols, ketones, acetates, carboxylates, aromatic hydrocarbons, terpenes, and the like. In a suitable embodiment of the present invention, as the solvent, alcohols, ketones, acetates, aromatic hydrocarbons, and terpenes are more preferred. In addition, the above-mentioned terpenes are different from the above-mentioned terpene compounds. Specific examples include ethanol, toluene, xylene, ethyl acetate, butyl acetate, hexyl acetate, isopropyl alcohol, methyl isobutyl ketone, methyl ethyl ketone, and methyl isobutyl ketone. , Ethylene glycol ethyl ether, ethylene glycol monobutyl ether, ethylene glycol monoethyl ether acetate, diethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoisobutyl ether, trimethylpentane Diol monoisobutyrate, butyl carbitol, butyl carbitol acetate, terpineol, terpineol acetate, dihydroterpineol, dihydroterpineol acetate, TEXANOL , isophorone, butyl lactate, dioctyl phthalate, dioctyl adipate, benzyl alcohol, phenylpropanediol, cresol, etc. Among them, ethanol, toluene, xylene, butyl acetate, hexyl acetate, methyl ethyl ketone, terpineol, dihydroterpineol, dihydroterpineol acetate are preferred, and terpine is more preferred. Alcohol, dihydroterpineol, dihydroterpineol acetate. In addition, these solvents may be used individually or in combination of 2 or more types.
上述溶劑之沸點較佳為90℃以上,較佳為240℃以下。藉由設為上述範圍,於製作無機粒子分散片材時,蒸發不會過快,又,可防止急遽之乾燥,可製成表面平滑性優異之片材。 上述沸點更佳為100℃以上,更佳為230℃以下。 上述沸點係指常壓下之沸點。 The boiling point of the above solvent is preferably 90°C or higher, and preferably 240°C or lower. By setting it within the above range, when producing an inorganic particle-dispersed sheet, evaporation will not be too rapid, rapid drying can be prevented, and a sheet with excellent surface smoothness can be produced. The above-mentioned boiling point is more preferably 100°C or higher, and more preferably 230°C or lower. The above boiling point refers to the boiling point under normal pressure.
上述無機粒子分散用媒液組成物中之上述溶劑之含量並無特別限定,就塗佈性、無機粒子之分散性之觀點而言,較佳為40重量%以上,更佳為50重量%以上,進而較佳為60重量%以上,較佳為90重量%以下,更佳為80重量%以下,進而較佳為70重量%以下。The content of the solvent in the above-mentioned vehicle composition for dispersing inorganic particles is not particularly limited. From the viewpoint of coating properties and dispersibility of inorganic particles, it is preferably 40% by weight or more, and more preferably 50% by weight or more. , more preferably 60% by weight or more, preferably 90% by weight or less, more preferably 80% by weight or less, still more preferably 70% by weight or less.
上述無機粒子分散用媒液組成物除了上述(甲基)丙烯酸樹脂、上述萜烯化合物、上述溶劑以外,亦可含有分散劑或觸變材料等。The above-mentioned vehicle liquid composition for dispersing inorganic particles may also contain a dispersant, a thixotropic material, etc., in addition to the above-mentioned (meth)acrylic resin, the above-mentioned terpene compound, and the above-mentioned solvent.
製作上述無機粒子分散用媒液組成物之方法並無特別限定,例如,在於上述萜烯化合物之存在下進行上述(甲基)丙烯酸樹脂之製作之情形時,可將如下(甲基)丙烯酸樹脂組成物作為無機粒子分散用媒液組成物,該(甲基)丙烯酸樹脂組成物係向包含上述(甲基)丙烯酸酯及溶劑之原料單體混合液添加聚合起始劑,使原料單體混合物聚合,製造(甲基)丙烯酸樹脂而得到。又,可例舉使用三輥研磨機等將上述溶劑及視需要添加之其他成分於上述(甲基)丙烯酸樹脂組成物中進行攪拌並混合之方法等。進而,可例舉使用三輥研磨機將上述溶劑、上述萜烯化合物及視需要添加之其他成分等在於(甲基)丙烯酸樹脂之製作中所得到之(甲基)丙烯酸樹脂組成物中進行攪拌並混合之方法等。又,亦可使用自藉由製作上述(甲基)丙烯酸樹脂所得到之(甲基)丙烯酸樹脂組成物將未反應單體等除去,添加溶劑等並進行混合之方法。 具有向包含(甲基)丙烯酸酯及溶劑之原料單體混合液添加聚合起始劑而使原料單體混合物聚合,從而製造(甲基)丙烯酸樹脂之步驟,上述聚合起始劑為有機過氧化物,以於上述萜烯化合物之存在下,相對於上述原料單體混合物100重量份,上述聚合起始劑之活性氧量成為0.04重量份以上0.3重量份以下之方式添加上述聚合起始劑之無機粒子分散用媒液組成物之製造方法亦為本發明之一種。 The method for producing the above-mentioned vehicle liquid composition for dispersing inorganic particles is not particularly limited. For example, when the above-mentioned (meth)acrylic resin is produced in the presence of the above-mentioned terpene compound, the following (meth)acrylic resin can be The composition is a vehicle composition for dispersing inorganic particles. The (meth)acrylic resin composition is made by adding a polymerization initiator to a raw material monomer mixture containing the above (meth)acrylate and a solvent, so that the raw material monomer mixture It is polymerized to produce (meth)acrylic resin. Moreover, the method of stirring and mixing the said solvent and other components added as needed in the said (meth)acrylic resin composition using a three-roller mill etc. are mentioned. Furthermore, for example, the above-mentioned solvent, the above-mentioned terpene compound, and other components added if necessary are stirred in the (meth)acrylic resin composition obtained in the production of the (meth)acrylic resin using a three-roller mill. and mixing methods, etc. Alternatively, a method may be used in which unreacted monomers and the like are removed from the (meth)acrylic resin composition obtained by producing the (meth)acrylic resin, and a solvent and the like are added and mixed. It has the step of adding a polymerization initiator to a raw material monomer mixture containing (meth)acrylate and a solvent to polymerize the raw material monomer mixture, thereby producing a (meth)acrylic resin, and the polymerization initiator is an organic peroxide. In the presence of the above-mentioned terpene compound, the above-mentioned polymerization initiator is added in such a manner that the active oxygen content of the above-mentioned polymerization initiator becomes 0.04 to 0.3 parts by weight relative to 100 parts by weight of the above-mentioned raw material monomer mixture. The method of producing a vehicle composition for dispersing inorganic particles is also one of the present invention.
藉由向上述無機粒子分散用媒液組成物添加無機粒子、塑化劑、及視需要添加之其他成分,而可製作無機粒子分散漿料組成物。 上述無機粒子分散用媒液組成物、及含有無機粒子之無機粒子分散漿料組成物亦為本發明之一種。 An inorganic particle dispersion slurry composition can be produced by adding inorganic particles, a plasticizer, and optionally other components to the above-mentioned inorganic particle dispersion vehicle composition. The above-mentioned vehicle liquid composition for dispersing inorganic particles and the inorganic particle dispersion slurry composition containing inorganic particles are also one type of the present invention.
上述無機粒子分散漿料組成物含有無機粒子。 上述無機粒子並無特別限定,例如可例舉:陶瓷粉末、玻璃粉末、螢光體粒子、矽氧化物等、金屬粒子等。 The above-mentioned inorganic particle dispersion slurry composition contains inorganic particles. The inorganic particles are not particularly limited, and examples thereof include ceramic powder, glass powder, phosphor particles, silicon oxide, etc., and metal particles.
上述陶瓷粉末並無特別限定,例如可例舉:氧化鋁、鐵氧體、氧化鋯、鋯英石、鋯酸鋇、鋯酸鈣、氧化鈦、鈦酸鋇、鈦酸鍶、鈦酸鈣、鈦酸鎂、鈦酸鋅、鈦酸鑭、鈦酸釹、鈦酸鋯鉛、氮氧化鋁、氮化矽、氮化硼、碳化硼、錫酸鋇、錫酸鈣、矽酸鎂、富鋁紅柱石、塊滑石、堇青石、鎂橄欖石等。 又,亦可使用ITO、FTO、氧化鈮、氧化釩、氧化鎢、亞錳酸鑭鍶、鐵酸鑭鍶鈷、釔穩定氧化鋯、摻釓氧化鈰、氧化鎳、鉻酸鑭、Sm 2Fe 17N 3、Nd 2Fe 14B、MnAlC、L 10FeNi、La 2/3-xLi 3xTiO 3、La (1-x)/3Li xNbO 3、LaGaO 3、LaScO 3、CaZrO 3、(La 0.875Sr 0.125)MnO 3、PbZrTiO 3、SrBi 2Ta 2O 9、BiFeO 3、KNbO 3、PbVO 3、BiCo 3、Bi(Zn 1/2Ti 1/2) 3等。 The above-mentioned ceramic powder is not particularly limited, and examples thereof include: alumina, ferrite, zirconia, zircon, barium zirconate, calcium zirconate, titanium oxide, barium titanate, strontium titanate, calcium titanate, Magnesium titanate, zinc titanate, lanthanum titanate, neodymium titanate, lead zirconium titanate, aluminum oxynitride, silicon nitride, boron nitride, boron carbide, barium stannate, calcium stannate, magnesium silicate, rich aluminum Andalusite, talc, cordierite, forsterite, etc. In addition, ITO, FTO, niobium oxide, vanadium oxide, tungsten oxide, lanthanum strontium manganite, lanthanum strontium cobalt ferrite, yttrium-stabilized zirconia, cerium-doped cerium oxide, nickel oxide, lanthanum chromate, and Sm 2 Fe can also be used 17 N 3 , Nd 2 Fe 14 B, MnAlC, L 10 FeNi, La 2/3-x Li 3x TiO 3 , La (1-x)/3 Li x NbO 3 , LaGaO 3 , LaScO 3 , CaZrO 3 , ( La 0.875 Sr 0.125 )MnO 3 , PbZrTiO 3 , SrBi 2 Ta 2 O 9 , BiFeO 3 , KNbO 3 , PbVO 3 , BiCo 3 , Bi(Zn 1/2 Ti 1/2 ) 3, etc.
上述玻璃粉末並無特別限定,例如可例舉:氧化二鉍玻璃、矽酸鹽玻璃、鉛玻璃、鋅玻璃、硼玻璃等玻璃粉末、或CaO-Al 2O 3-SiO 2系、MgO-Al 2O 3-SiO 2系、LiO 2-Al 2O 3-SiO 2系等各種矽氧化物之玻璃粉末等。 又,作為上述玻璃粉末,亦可使用SnO-B 2O 3-P 2O 5-Al 2O 3混合物、PbO-B 2O 3-SiO 2混合物、BaO-ZnO-B 2O 3-SiO 2混合物、ZnO-Bi 2O 3-B 2O 3-SiO 2混合物、Bi 2O 3-B 2O 3-BaO-CuO混合物、Bi 2O 3-ZnO-B 2O 3-Al 2O 3-SrO混合物、ZnO-Bi 2O 3-B 2O 3混合物、Bi 2O 3-SiO 2混合物、P 2O 5-Na 2O-CaO-BaO-Al 2O 3-B 2O 3混合物、P 2O 5-SnO混合物、P 2O 5-SnO-B 2O 3混合物、P 2O 5-SnO-SiO 2混合物、CuO-P 2O 5-RO混合物、SiO 2-B 2O 3-ZnO-Na 2O-Li 2O-NaF-V 2O 5混合物、P 2O 5-ZnO-SnO-R 2O-RO混合物、B 2O 3-SiO 2-ZnO混合物、B 2O 3-SiO 2-Al 2O 3-ZrO 2混合物、SiO 2-B 2O 3-ZnO-R 2O-RO混合物、SiO 2-B 2O 3-Al 2O 3-RO-R 2O混合物、SrO-ZnO-P 2O 5混合物、SrO-ZnO-P 2O 5混合物、BaO-ZnO-B 2O 3-SiO 2混合物等之玻璃粉末。再者,R為選自由Zn、Ba、Ca、Mg、Sr、Sn、Ni、Fe及Mn所組成之群中之元素。 尤佳為PbO-B 2O 3-SiO 2混合物之玻璃粉末、或不含有鉛之BaO-ZnO-B 2O 3-SiO 2混合物或ZnO-Bi 2O 3-B 2O 3-SiO 2混合物等無鉛玻璃粉末。 The above-mentioned glass powder is not particularly limited, and examples thereof include glass powders such as bismuth oxide glass, silicate glass, lead glass, zinc glass, and boron glass, or CaO-Al 2 O 3 -SiO 2 series, MgO-Al Glass powders of various silicon oxides such as 2 O 3 -SiO 2 series, LiO 2 -Al 2 O 3 -SiO 2 series, etc. In addition, as the above-mentioned glass powder, SnO-B 2 O 3 -P 2 O 5 -Al 2 O 3 mixture, PbO-B 2 O 3 -SiO 2 mixture, and BaO-ZnO-B 2 O 3 -SiO 2 can also be used. Mixture, ZnO-Bi 2 O 3 -B 2 O 3 -SiO 2 mixture, Bi 2 O 3 -B 2 O 3 -BaO-CuO mixture, Bi 2 O 3 -ZnO-B 2 O 3 -Al 2 O 3 - SrO mixture, ZnO-Bi 2 O 3 -B 2 O 3 mixture, Bi 2 O 3 -SiO 2 mixture, P 2 O 5 -Na 2 O-CaO-BaO-Al 2 O 3 -B 2 O 3 mixture, P 2 O 5 -SnO mixture, P 2 O 5 -SnO-B 2 O 3 mixture, P 2 O 5 -SnO-SiO 2 mixture, CuO-P 2 O 5 -RO mixture, SiO 2 -B 2 O 3 -ZnO -Na 2 O-Li 2 O-NaF-V 2 O 5 mixture, P 2 O 5 -ZnO-SnO-R 2 O-RO mixture, B 2 O 3 -SiO 2 -ZnO mixture, B 2 O 3 -SiO 2 -Al 2 O 3 -ZrO 2 mixture, SiO 2 -B 2 O 3 -ZnO-R 2 O-RO mixture, SiO 2 -B 2 O 3 -Al 2 O 3 -RO-R 2 O mixture, SrO- Glass powder of ZnO-P 2 O 5 mixture, SrO-ZnO-P 2 O 5 mixture, BaO-ZnO-B 2 O 3 -SiO 2 mixture, etc. Furthermore, R is an element selected from the group consisting of Zn, Ba, Ca, Mg, Sr, Sn, Ni, Fe and Mn. Particularly preferred is glass powder of a PbO-B 2 O 3 -SiO 2 mixture, or a lead-free BaO-ZnO-B 2 O 3 -SiO 2 mixture or a ZnO-Bi 2 O 3 -B 2 O 3 -SiO 2 mixture. and other lead-free glass powder.
上述螢光體粒子並無特別限定,例如使用先前顯示器用螢光體物質為人所知之藍色螢光體物質、紅色螢光體物質、綠色螢光體物質等作為螢光體物質。作為藍色螢光體物質,例如使用MgAl 10O 17:Eu、Y 2SiO 5:Ce系、CaWO 4:Pb系、BaMgAl 14O 23:Eu系、BaMgAl 16O 27:Eu系、BaMg 2Al 14O 23:Eu系、BaMg 2Al 14O 27:Eu系、ZnS:(Ag,Cd)系者。作為紅色螢光體物質,例如使用Y 2O 3:Eu系、Y 2SiO 5:Eu系、Y 3Al 5O 12:Eu系、Zn 3(PO 4) 2:Mn系、YBO 3:Eu系、(Y,Gd)BO 3:Eu系、GdBO 3:Eu系、ScBO 3:Eu系、LuBO 3:Eu系者。作為綠色螢光體物質,例如使用Zn 2SiO 4:Mn系、BaAl 12O 19:Mn系、SrAl 13O 19:Mn系、CaAl 12O 19:Mn系、YBO 3:Tb系、BaMgAl 14O 23:Mn系、LuBO 3:Tb系、GdBO 3:Tb系、ScBO 3:Tb系、Sr 6Si 3O 3Cl 4:Eu系者。此外,還可使用ZnO:Zn系、ZnS:(Cu,Al)系、ZnS:Ag系、Y 2O 2S:Eu系、ZnS:Zn系、(Y,Cd)BO 3:Eu系、BaMgAl 12O 23:Eu系者。 The phosphor particles are not particularly limited. For example, blue phosphor substances, red phosphor substances, green phosphor substances, etc., which are conventionally known phosphor substances for displays, can be used as the phosphor substances. As blue phosphor substances, for example, MgAl 10 O 17 :Eu, Y 2 SiO 5 :Ce series, CaWO 4 :Pb series, BaMgAl 14 O 23 :Eu series, BaMgAl 16 O 27 :Eu series, and BaMg 2 Al are used. 14 O 23 : Eu series, BaMg 2 Al 14 O 27 : Eu series, ZnS: (Ag, Cd) series. As red phosphor substances, for example, Y 2 O 3 :Eu series, Y 2 SiO 5 :Eu series, Y 3 Al 5 O 12 :Eu series, Zn 3 (PO 4 ) 2 :Mn series, YBO 3 :Eu are used. System, (Y,Gd)BO 3 : Eu series, GdBO 3 : Eu series, ScBO 3 : Eu series, LuBO 3 : Eu series. As green phosphor materials, for example, Zn 2 SiO 4 :Mn series, BaAl 12 O 19 :Mn series, SrAl 13 O 19 :Mn series, CaAl 12 O 19 :Mn series, YBO 3 :Tb series, and BaMgAl 14 O are used. 23 : Mn series, LuBO 3 : Tb series, GdBO 3 : Tb series, ScBO 3 : Tb series, Sr 6 Si 3 O 3 Cl 4 : Eu series. In addition, ZnO:Zn series, ZnS:(Cu,Al) series, ZnS:Ag series, Y2O2S :Eu series , ZnS:Zn series, (Y,Cd) BO3 :Eu series, BaMgAl 12 O 23 :Europeans.
上述金屬粒子並無特別限定,例如可例舉由銅、鎳、鈀、白金、金、銀、鋁、鎢或其等之合金等所構成之粉末等。 又,亦適宜使用與羧基、胺基、醯胺基等之吸附特性良好且易於氧化之銅或鐵等金屬。該等金屬粉末可單獨使用,亦可併用2種以上。 又,除了金屬錯合物以外,亦可使用各種碳黑、奈米碳管等。 The metal particles are not particularly limited, and examples thereof include powders composed of copper, nickel, palladium, platinum, gold, silver, aluminum, tungsten, or alloys thereof. In addition, it is also suitable to use metals such as copper or iron that have good adsorption characteristics with carboxyl groups, amine groups, amide groups, etc. and are easily oxidized. These metal powders may be used alone, or two or more types may be used in combination. In addition to metal complexes, various carbon blacks, carbon nanotubes, etc. can also be used.
此外,作為無機粒子,還可使用Li 2S-M xS y(M=B、Si、Ge、P)等鋰硫系玻璃、LiCeO 2等鋰鈷複合氧化物、LiMnO 4等鋰錳複合氧化物、鋰鎳複合氧化物、鋰釩複合氧化物、鋰鋯複合氧化物、鋰鉿複合氧化物、矽磷酸鋰(Li 3.5Si 0.5P 0.5O 4)、磷酸鈦鋰(LiTi 2(PO 4) 3)、鈦酸鋰(Li 4Ti 5O 12)、Li 4/3Ti 5/3O 4、LiCoO 2、磷酸鍺鋰(LiGe 2(PO 4) 3)、Li 2-SiS系玻璃、Li 4GeS 4-Li 3PS 4系玻璃、LiSiO 3、LiMn 2O 4、Li 2S-P 2S 5系玻璃・陶瓷、Li 2O-SiO 2、Li 2O-V 2O 5-SiO 2、LiS-SiS 2-Li 4SiO 4系玻璃、LiPON等離子導電性氧化物、Li 2O-P 2O 5-B 2O 3、Li 2O-GeO 2Ba等氧化鋰化合物、Li xAl yTi z(PO 4) 3系玻璃、La xLi yTiO z系玻璃、Li xGe yP zO 4系玻璃、Li 7La 3Zr 2O 12系玻璃、Li vSi wP xS yCl z系玻璃等。 In addition, as inorganic particles, lithium sulfide glasses such as Li 2 SM x S y (M=B, Si, Ge, P), lithium cobalt composite oxides such as LiCeO 2 , lithium manganese composite oxides such as LiMnO 4 , etc. can also be used. Lithium nickel composite oxide, lithium vanadium composite oxide, lithium zirconium composite oxide, lithium hafnium composite oxide, lithium silicon phosphate (Li 3.5 Si 0.5 P 0.5 O 4 ), lithium titanium phosphate (LiTi 2 (PO 4 ) 3 ) , lithium titanate (Li 4 Ti 5 O 12 ), Li 4/3 Ti 5/3 O 4 , LiCoO 2 , lithium germanium phosphate (LiGe 2 (PO 4 ) 3 ), Li 2 -SiS based glass, Li 4 GeS 4 -Li 3 PS 4 -series glass, LiSiO 3 , LiMn 2 O 4 , Li 2 SP 2 S 5 -series glass・ceramics, Li 2 O-SiO 2 , Li 2 OV 2 O 5 -SiO 2 , LiS-SiS 2 - Li 4 SiO 4 series glass, LiPON plasma conductive oxide, Li 2 OP 2 O 5 -B 2 O 3 , Li 2 O-GeO 2 Ba and other lithium oxide compounds, Li x Al y Ti z (PO 4 ) 3 series Glass, La x Li y TiO z series glass, Li x Ge y P z O 4 series glass, Li 7 La 3 Zr 2 O 12 series glass, Li v Si w P x S y Cl z series glass, etc.
上述無機粒子分散漿料組成物中之上述無機粒子之含量並無特別限定,較佳為10重量%以上,更佳為20重量%以上,較佳為90重量%以下,更佳為60重量%以下,進而較佳為50重量%以下,進而更佳為45重量%以下。若為上述範圍,則可製成具有充分之黏度並具有優異之塗佈性者,又,可製成無機粒子之分散性優異者。The content of the above-mentioned inorganic particles in the above-mentioned inorganic particle dispersion slurry composition is not particularly limited, but is preferably 10% by weight or more, more preferably 20% by weight or more, preferably 90% by weight or less, and more preferably 60% by weight. or less, more preferably 50% by weight or less, still more preferably 45% by weight or less. If it is within the above range, it can be made to have sufficient viscosity and excellent coating properties, and it can also be made to have excellent dispersibility of the inorganic particles.
上述無機粒子分散漿料組成物較佳為含有塑化劑。 作為上述塑化劑,例如可例舉:己二酸二(丁氧乙基)酯、己二酸二丁氧基乙氧基乙酯、三乙二醇雙(2-乙基己酸酯)、三乙二醇二己酸酯、乙醯檸檬酸三丁酯、乙醯檸檬酸三乙酯、癸二酸二丁酯等。 藉由使用該等塑化劑,與使用通常之塑化劑之情形相比,可減少塑化劑添加量。 其中,較佳為使用非芳香族之塑化劑,更佳為含有源自己二酸、三乙二醇或檸檬酸之成分。再者,由於具有芳香環之塑化劑易於燃燒而成為煤,故而欠佳。 The above-mentioned inorganic particle dispersion slurry composition preferably contains a plasticizer. Examples of the plasticizer include di(butoxyethyl) adipate, dibutoxyethoxyethyl adipate, and triethylene glycol bis(2-ethylhexanoate). , triethylene glycol dicaproate, tributyl acetyl citrate, triethyl acetyl citrate, dibutyl sebacate, etc. By using these plasticizers, the amount of plasticizer added can be reduced compared to the case of using ordinary plasticizers. Among them, it is preferable to use a non-aromatic plasticizer, and it is more preferable to use a component derived from adipic acid, triethylene glycol or citric acid. Furthermore, plasticizers having aromatic rings are undesirable because they tend to burn and become coal.
又,作為上述塑化劑,較佳為具有碳數4以上之烷基者。 上述塑化劑藉由含有碳數為4以上之烷基,可抑制塑化劑吸收水分,防止於所得到之無機粒子分散片材產生空隙或膨脹等不良情況。尤佳為塑化劑之烷基位於分子末端。 Furthermore, the plasticizer is preferably one having an alkyl group having a carbon number of 4 or more. By containing an alkyl group with a carbon number of 4 or more, the plasticizer can inhibit the plasticizer from absorbing water and prevent the occurrence of voids, swelling and other defects in the obtained inorganic particle-dispersed sheet. It is especially preferred that the alkyl group of the plasticizer is located at the end of the molecule.
上述塑化劑之碳:氧比較佳為5:1~3:1。 藉由將碳:氧比設為上述範圍,可提昇塑化劑之燃燒性,防止產生殘留碳。又,可提昇與(甲基)丙烯酸樹脂之相容性,即使是少量之塑化劑亦可發揮塑化效果。 又,1,2-丙二醇骨架或1,3-丙二醇骨架之高沸點有機溶劑亦含有碳數為4以上之烷基,若碳:氧比為5:1~3:1,則可較佳使用。 The carbon:oxygen ratio of the above-mentioned plasticizer is preferably 5:1 to 3:1. By setting the carbon:oxygen ratio to the above range, the flammability of the plasticizer can be improved and residual carbon can be prevented from being generated. In addition, the compatibility with (meth)acrylic resin can be improved, and even a small amount of plasticizer can exert a plasticizing effect. In addition, high-boiling organic solvents with a 1,2-propanediol skeleton or a 1,3-propanediol skeleton also contain an alkyl group with a carbon number of 4 or more. If the carbon:oxygen ratio is 5:1 to 3:1, it can be preferably used. .
上述塑化劑之沸點較佳為240℃以上且未達390℃。藉由將上述沸點設為240℃,於乾燥步驟中容易蒸發,可防止殘留在成形體上。又,藉由設為未達390℃,可防止產生殘留碳。 上述沸點係指常壓下之沸點。 The boiling point of the above-mentioned plasticizer is preferably above 240°C and less than 390°C. By setting the above-mentioned boiling point to 240° C., it is easy to evaporate in the drying step and can be prevented from remaining on the molded article. In addition, by setting the temperature to less than 390°C, the generation of residual carbon can be prevented. The above boiling point refers to the boiling point under normal pressure.
上述無機粒子分散漿料組成物中之上述塑化劑之含量並無特別限定,較佳為0.1重量%以上,更佳為0.5重量%以上,進而較佳為1重量%以上,較佳為3.0重量%以下,更佳為2.5重量%以下,進而較佳為2重量%以下。藉由設為上述範圍內,可減少塑化劑之煅燒殘渣。The content of the plasticizer in the inorganic particle dispersion slurry composition is not particularly limited, but is preferably 0.1% by weight or more, more preferably 0.5% by weight or more, further preferably 1% by weight or more, and more preferably 3.0% by weight. % by weight or less, more preferably 2.5% by weight or less, still more preferably 2% by weight or less. By setting it within the above range, the burning residue of the plasticizer can be reduced.
上述無機粒子分散漿料組成物亦可含有界面活性劑等添加劑。 上述界面活性劑並無特別限定,例如可例舉:陽離子系界面活性劑、陰離子系界面活性劑、非離子系界面活性劑。 作為上述非離子系界面活性劑並無特別限定,較佳為HLB值為10以上20以下之非離子系界面活性劑。此處,HLB值係指用作表示界面活性劑之親水性、親油性之指標者,並提出有幾種計算方法,例如,對於酯系之界面活性劑,有將皂化值設為S,將構成界面活性劑之脂肪酸之酸值設為A,將HLB值設為20(1-S/A)等之定義。具體而言,具有對脂肪鏈加成伸烷基醚而成之聚環氧乙烷之非離子系界面活性劑較為適宜,具體而言,例如適宜使用聚氧乙烯月桂醚、聚氧乙烯十六醚等。再者,上述非離子系界面活性劑之熱分解性較佳,但若添加大量,則無機粒子分散漿料組成物之熱分解性有時降低,因此含量較佳為5重量%以下。 The above-mentioned inorganic particle dispersion slurry composition may also contain additives such as surfactants. The surfactant is not particularly limited, and examples thereof include cationic surfactants, anionic surfactants, and nonionic surfactants. The nonionic surfactant is not particularly limited, but a nonionic surfactant having an HLB value of 10 to 20 is preferred. Here, the HLB value refers to an index used to express the hydrophilicity and lipophilicity of surfactants, and several calculation methods have been proposed. For example, for ester-based surfactants, the saponification value is set to S, and The acid value of the fatty acid constituting the surfactant is set to A, and the HLB value is set to 20 (1-S/A). Specifically, a nonionic surfactant containing polyethylene oxide obtained by adding an alkylene ether to an aliphatic chain is suitable. Specifically, for example, polyoxyethylene lauryl ether and polyoxyethylene hexadecyl ether are suitable. Ether etc. Furthermore, the above-mentioned nonionic surfactant has good thermal decomposability. However, if a large amount is added, the thermal decomposability of the inorganic particle dispersion slurry composition may decrease, so the content is preferably 5% by weight or less.
上述無機粒子分散漿料組成物中之上述(甲基)丙烯酸樹脂之含量並無特別限定,較佳為1重量%以上,更佳為3重量%以上,進而較佳為5重量%以上,較佳為30重量%以下,更佳為20重量%以下,進而較佳為10重量%以下。藉由設為上述範圍內,可得到即使於低溫下煅燒亦能實現脫脂之無機粒子分散漿料組成物。The content of the (meth)acrylic resin in the above-mentioned inorganic particle dispersion slurry composition is not particularly limited, but is preferably 1% by weight or more, more preferably 3% by weight or more, further preferably 5% by weight or more, and more preferably 5% by weight or more. It is preferably 30% by weight or less, more preferably 20% by weight or less, still more preferably 10% by weight or less. By setting it within the above range, it is possible to obtain an inorganic particle dispersion slurry composition that can achieve degreasing even when calcined at low temperature.
關於上述無機粒子分散漿料組成物中之上述萜烯化合物之含量,相對於上述(甲基)丙烯酸樹脂100重量份,較佳為0.02重量份以上,較佳為1.8重量份以下。藉由設為上述範圍,可充分表現熱分解促進效果,又,在用於製作陶瓷生片時有機物質難以殘留,可防止煅燒體之裂紋或膨脹,得到可靠性較高之積層陶瓷電容器。又,可抑制經時之黏度上升。 再者,關於上述萜烯化合物之含量,例如可藉由GC-MS等進行測定。 The content of the terpene compound in the inorganic particle dispersion slurry composition is preferably 0.02 parts by weight or more, and preferably 1.8 parts by weight or less based on 100 parts by weight of the (meth)acrylic resin. By setting it within the above range, the thermal decomposition acceleration effect can be fully expressed, and organic substances are less likely to remain when used in the production of ceramic green sheets. This can prevent cracks and expansion of the calcined body, and obtain a highly reliable multilayer ceramic capacitor. In addition, it can inhibit the increase in viscosity over time. In addition, the content of the above-mentioned terpene compound can be measured by, for example, GC-MS.
上述無機粒子分散漿料組成物中之上述溶劑之含量並無特別限定,較佳為40重量%以上,更佳為45重量%以上,進而較佳為50重量%以上,較佳為80重量%以下,更佳為70重量%以下,進而較佳為65重量%以下。藉由設為上述範圍內,可提昇塗佈性、無機粒子之分散性。The content of the above-mentioned solvent in the above-mentioned inorganic particle dispersion slurry composition is not particularly limited, but is preferably 40% by weight or more, more preferably 45% by weight or more, further preferably 50% by weight or more, and more preferably 80% by weight. or less, more preferably 70% by weight or less, still more preferably 65% by weight or less. By setting it within the above range, coatability and dispersibility of inorganic particles can be improved.
關於上述無機粒子分散漿料組成物中之上述溶劑之含量,就印刷性之觀點而言,相對於(甲基)丙烯酸樹脂100重量份,較佳為100重量份以上,更佳為120重量份以上,進而較佳為150重量份以上,較佳為300重量份以下,更佳為270重量份以下,進而較佳為250重量份以下。From the viewpoint of printability, the content of the solvent in the inorganic particle dispersion slurry composition is preferably 100 parts by weight or more, and more preferably 120 parts by weight based on 100 parts by weight of the (meth)acrylic resin. More preferably, it is 150 parts by weight or more, preferably 300 parts by weight or less, more preferably 270 parts by weight or less, still more preferably 250 parts by weight or less.
上述無機粒子分散漿料組成物除了上述(甲基)丙烯酸樹脂、上述萜烯化合物、上述溶劑、上述無機粒子、上述塑化劑、上述界面活性劑以外,還可含有分散劑或觸變材料等。The above-mentioned inorganic particle dispersion slurry composition may contain, in addition to the above-mentioned (meth)acrylic resin, the above-mentioned terpene compound, the above-mentioned solvent, the above-mentioned inorganic particles, the above-mentioned plasticizer, and the above-mentioned surfactant, a dispersant or a thixotropic material, etc. .
上述無機粒子分散漿料組成物之黏度並無特別限定,於20℃使用B型黏度計,將探針轉速設定為5 rpm來進行測定之情形時之黏度較佳為0.1 Pa・s以上,較佳為100 Pa・s以下。 藉由將上述黏度設為0.1 Pa・s以上,而能夠在藉由模嘴塗佈印刷法等進行塗佈後,使所得到之無機粒子分散片材維持規定之形狀。又,藉由將上述黏度設為100 Pa・s以下,可防止模具之塗出痕跡不消失等不良情況,使印刷性變得優異。 The viscosity of the above-mentioned inorganic particle dispersion slurry composition is not particularly limited. When measured using a B-type viscometer at 20°C and setting the probe rotation speed to 5 rpm, the viscosity is preferably 0.1 Pa・s or more, and is preferably 0.1 Pa・s or more. Preferably it is less than 100 Pa・s. By setting the viscosity to 0.1 Pa・s or more, the obtained inorganic particle-dispersed sheet can maintain a predetermined shape after coating by a die coating printing method or the like. In addition, by setting the viscosity to 100 Pa・s or less, defects such as paint marks on the mold not disappearing can be prevented and printability can be improved.
製作上述無機粒子分散漿料組成物之方法並無特別限定,可例舉先前公知之方法,具體而言,例如可例舉於上述無機粒子分散用媒液組成物利用三輥研磨機等將上述塑化劑、上述無機粒子、視需要添加之上述溶劑及其他成分進行攪拌並混合之方法等。The method for preparing the above-mentioned inorganic particle dispersion slurry composition is not particularly limited, and may be exemplified by conventionally known methods. Specifically, for example, the above-mentioned inorganic particle dispersion vehicle composition may be prepared by using a three-roller mill or the like. Methods of stirring and mixing the plasticizer, the above-mentioned inorganic particles, the above-mentioned solvent and other ingredients added if necessary, etc.
藉由將包含上述無機粒子分散用媒液組成物之無機粒子分散漿料組成物於實施了單面離型處理之支撐膜上進行塗佈,使溶劑乾燥,成形為片材狀,而可製造無機粒子分散片材。又,亦可進行於氧氣環境下以300℃以上350℃以下之溫度進行脫脂之步驟。 包括使用上述無機粒子分散用媒液組成物,於氧氣環境下以300℃以上350℃以下之溫度進行脫脂之步驟的無機粒子分散片材之製造方法亦為本發明之1種。 作為本發明之其他實施方式之無機粒子分散片材之厚度較佳為1~20 μm。 It can be produced by applying an inorganic particle dispersion slurry composition containing the above-mentioned inorganic particle dispersion vehicle composition on a support film that has been subjected to a release treatment on one side, drying the solvent, and shaping it into a sheet. Inorganic particle dispersed sheet. Alternatively, the step of degreasing may be performed in an oxygen environment at a temperature of 300°C to 350°C. A method of manufacturing an inorganic particle-dispersed sheet including a step of degreasing in an oxygen atmosphere at a temperature of 300°C to 350°C using the above-mentioned inorganic particle dispersion vehicle composition is also one type of the present invention. The thickness of the inorganic particle-dispersed sheet as another embodiment of the present invention is preferably 1 to 20 μm.
作為上述無機粒子分散片材之製造方法,例如可例舉將上述無機粒子分散漿料組成物藉由輥式塗佈機、模嘴塗佈機、擠壓式塗佈機、簾幕式塗佈機等塗佈方式而於支撐膜上均勻地形成塗膜之方法等。 再者,於製造無機粒子分散片材之情形時,較佳為不乾燥所得到之(甲基)丙烯酸樹脂組成物而製成無機粒子分散用媒液組成物,進而添加塑化劑、無機粒子、溶劑等而製成無機粒子分散漿料組成物,加工成無機粒子分散片材。 不乾燥(甲基)丙烯酸樹脂組成物之原因在於:若使(甲基)丙烯酸樹脂進行乾燥,則於再次溶液化時產生被稱為顆粒之未乾燥粒子,此種顆粒即便使用濾筒等進行過濾亦難以去除,而對無機粒子分散片材之強度造成不良影響。 As a method of manufacturing the above-mentioned inorganic particle dispersion sheet, for example, the above-mentioned inorganic particle dispersion slurry composition may be coated by a roll coater, a die coater, an extrusion coater, or a curtain coater. A method of uniformly forming a coating film on a support film using a coating method such as a machine. Furthermore, when producing an inorganic particle-dispersed sheet, it is preferable to prepare a vehicle composition for inorganic particle dispersion without drying the obtained (meth)acrylic resin composition, and then add a plasticizer and inorganic particles. , solvent, etc. to prepare an inorganic particle dispersion slurry composition, and process it into an inorganic particle dispersion sheet. The reason why the (meth)acrylic resin composition is not dried is that if the (meth)acrylic resin is dried, undried particles called particles are produced when the (meth)acrylic resin is dissolved again, and such particles are produced even if a filter cartridge is used. It is also difficult to remove through filtration, which adversely affects the strength of the inorganic particle dispersion sheet.
上述製造無機粒子分散片材時所使用之支撐膜較佳為具有耐熱性及耐溶劑性並且具有可撓性之樹脂膜。藉由使支撐膜具有可撓性,而可藉由輥式塗佈機、刮刀塗佈機等於支撐膜之表面塗佈無機粒子分散漿料組成物,可將所得到之無機粒子分散片材形成膜以捲繞成輥狀之狀態進行保存並供給。The support film used in the above-mentioned production of the inorganic particle-dispersed sheet is preferably a resin film that has heat resistance and solvent resistance and is flexible. By making the support film flexible, the inorganic particle dispersion slurry composition can be coated on the surface of the support film using a roll coater, a knife coater, etc., and the obtained inorganic particle dispersion sheet can be formed. The film is stored and supplied in a rolled state.
作為形成上述支撐膜之樹脂,例如可例舉:聚對苯二甲酸乙二酯、聚酯、聚乙烯、聚丙烯、聚苯乙烯、聚醯亞胺、聚乙烯醇、聚氯乙烯、聚氟乙烯等含氟樹脂、尼龍、纖維素等。 關於上述支撐膜之厚度,例如較佳為20~100 μm。 又,支撐膜之表面較佳為實施過離型處理,藉此,於轉印步驟中,可容易地進行支撐膜之剝離操作。 Examples of the resin used to form the support film include polyethylene terephthalate, polyester, polyethylene, polypropylene, polystyrene, polyimide, polyvinyl alcohol, polyvinyl chloride, and polyfluoride. Ethylene and other fluorine-containing resins, nylon, cellulose, etc. The thickness of the support film is preferably 20 to 100 μm, for example. In addition, the surface of the support film is preferably subjected to a release treatment, whereby the support film can be easily peeled off during the transfer step.
於上述無機粒子分散片材之製造方法中,較佳為使用乾燥機而使溶媒蒸發,乾燥溫度較佳為80℃以上120℃以下。即使於使用沸點較高之溶劑之情形時,藉由送風,即使於低溫下亦可進行乾燥。In the above method of manufacturing the inorganic particle-dispersed sheet, it is preferable to use a dryer to evaporate the solvent, and the drying temperature is preferably 80°C or more and 120°C or less. Even when a solvent with a high boiling point is used, drying can be performed even at low temperatures by blowing air.
可藉由使用上述無機粒子分散漿料組成物、無機粒子分散片材來製造電子零件。尤其是可藉由將上述無機粒子分散漿料組成物、無機粒子分散片材用於電極漿料、介電生片而製造積層陶瓷電容器。 包括使用上述無機粒子分散漿料組成物,於300℃以上400℃以下之溫度下進行脫脂之步驟的電子零件之製造方法亦為本發明之1種。 Electronic components can be manufactured by using the above-mentioned inorganic particle dispersion slurry composition and inorganic particle dispersion sheet. In particular, a multilayer ceramic capacitor can be manufactured by using the above-mentioned inorganic particle dispersion slurry composition and inorganic particle dispersion sheet for an electrode slurry and a dielectric green sheet. A method of manufacturing electronic parts including a step of degreasing using the above-mentioned inorganic particle dispersion slurry composition at a temperature of 300°C or more and 400°C or less is also one type of the present invention.
於上述製造積層陶瓷電容器之方法中,例如作為上述介電生片,可使用包含鈦酸鋇等陶瓷粉末作為無機粒子之無機粒子分散片材。又,作為上述電極漿料,可使用包含鎳等金屬粒子作為無機粒子之無機粒子分散漿料組成物。In the above-described method of manufacturing a multilayer ceramic capacitor, for example, an inorganic particle-dispersed sheet containing ceramic powder such as barium titanate as inorganic particles can be used as the dielectric green sheet. Furthermore, as the electrode slurry, an inorganic particle dispersion slurry composition containing metal particles such as nickel as inorganic particles can be used.
於上述積層陶瓷電容器之製造方法中,於上述介電生片上印刷上述電極漿料,進行乾燥而製作介電片材。 印刷上述電極漿料之方法並無特別限定,例如可例舉:網版印刷法、模嘴塗佈印刷法、膠版印刷法、凹版印刷法、噴墨印刷法等。 In the above-mentioned manufacturing method of a laminated ceramic capacitor, the above-mentioned electrode paste is printed on the above-mentioned dielectric green sheet and dried to produce a dielectric sheet. The method of printing the electrode paste is not particularly limited, and examples thereof include screen printing, die coating printing, offset printing, gravure printing, and inkjet printing.
於上述積層陶瓷電容器之製造方法中,繼而,重疊所得到之介電片材後,進行熱壓,沖裁成規定大小而製作積層體。將沖裁後所得之積層體於煅燒爐中進行脫脂、煅燒,而將(甲基)丙烯酸樹脂等有機成分分解去除。於上述方法中,藉由包含規定量之萜烯化合物,而能以低溫、短時間實現脫脂。 上述脫脂溫度較佳為300℃以上,較佳為400℃以下。 又,煅燒溫度可根據無機粒子之熔點來選擇。又,煅燒較佳為於還原性氣氛中進行,以使內部電極不會氧化,例如於使用鈦酸鋇作為無機粒子之情形時,藉由以1100℃煅燒3小時而可得到積層陶瓷電容器。 [發明之效果] In the above-mentioned manufacturing method of a laminated ceramic capacitor, the obtained dielectric sheets are then stacked, hot-pressed, and punched into a predetermined size to produce a laminated body. The laminate obtained after punching is degreased and calcined in a calcining furnace to decompose and remove organic components such as (meth)acrylic resin. In the above method, by including a predetermined amount of terpene compounds, degreasing can be achieved at low temperature and in a short time. The degreasing temperature is preferably 300°C or higher, and preferably 400°C or lower. In addition, the calcination temperature can be selected according to the melting point of the inorganic particles. In addition, the calcination is preferably performed in a reducing atmosphere so that the internal electrodes are not oxidized. For example, when barium titanate is used as the inorganic particles, a laminated ceramic capacitor can be obtained by calcining at 1100° C. for 3 hours. [Effects of the invention]
根據本發明,可提供一種能以更低溫、短時間實現脫脂,且黏度穩定性亦優異之無機粒子分散用媒液組成物。又,可提供一種無機粒子分散用媒液組成物之製造方法、無機粒子分散漿料、及電子零件之製造方法。According to the present invention, it is possible to provide a vehicle composition for dispersing inorganic particles that can achieve degreasing at a lower temperature and in a shorter time and has excellent viscosity stability. Furthermore, a method of manufacturing a vehicle composition for dispersing inorganic particles, a method of manufacturing an inorganic particle dispersion slurry, and an electronic component can be provided.
以下舉出實施例對本發明更詳細地進行說明,但本發明並非僅限於該等實施例。The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these examples.
(實施例1) (1)無機粒子分散用媒液組成物之製備 準備具備攪拌機、冷凝器、溫度計、熱水浴、及氮氣導入口之2 L可分離式燒瓶。向2 L可分離式燒瓶投入甲基丙烯酸甲酯(MMA)30重量份、甲基丙烯酸異丁酯(iBMA)60重量份、聚丙二醇單甲基丙烯酸酯(PPOMA,丙二醇單位(-CH 2-CH(CH 3)-0-)之數n=17)10重量份。進而,混合作為溶劑之二氫萜品醇乙酸酯100重量份及作為具有2個以上雙鍵之萜烯化合物之萜品油烯0.4重量份,而得到單體混合液。 (Example 1) (1) Preparation of a vehicle composition for dispersing inorganic particles. A 2 L separable flask equipped with a stirrer, a condenser, a thermometer, a hot water bath, and a nitrogen gas inlet was prepared. Into a 2 L separable flask, 30 parts by weight of methyl methacrylate (MMA), 60 parts by weight of isobutyl methacrylate (iBMA), and polypropylene glycol monomethacrylate (PPOMA, propylene glycol unit (-CH 2 - The number of CH(CH 3 )-0-) n=17) 10 parts by weight. Furthermore, 100 parts by weight of dihydroterpineol acetate as a solvent and 0.4 parts by weight of terpinolene as a terpene compound having two or more double bonds were mixed to obtain a monomer mixture.
藉由對所得到之單體混合液通入氮氣20分鐘而去除溶氧後,對可分離式燒瓶系內進行氮氣置換,一面攪拌一面升溫至熱水浴沸騰。然後,以添加量之合計達到如表1所述之方式分多次添加聚合起始劑及溶劑。作為聚合起始劑,使用表1所記載者。 自聚合開始7小時後,冷卻至室溫以結束聚合。藉此,得到含有(甲基)丙烯酸樹脂之無機粒子分散用媒液組成物。 藉由使用180℃之送風式烘箱之乾燥法來確認樹脂固形物成分,結果為38.40重量%。又,藉由GC-MS確認萜烯化合物量,結果相對於(甲基)丙烯酸樹脂100重量份為0.417重量份。 After removing dissolved oxygen by blowing nitrogen gas into the obtained monomer mixture for 20 minutes, nitrogen was substituted in the separable flask system, and the temperature was raised to boiling in a hot water bath while stirring. Then, the polymerization initiator and the solvent were added in multiple portions such that the total added amount reaches the amount described in Table 1. As the polymerization initiator, those listed in Table 1 were used. Seven hours after the start of polymerization, the polymerization was completed by cooling to room temperature. Thereby, a vehicle composition for dispersing inorganic particles containing (meth)acrylic resin is obtained. The resin solid content was confirmed by the drying method using a 180° C. forced air oven, and the result was 38.40% by weight. Furthermore, the amount of the terpene compound was confirmed by GC-MS and found to be 0.417 parts by weight relative to 100 parts by weight of the (meth)acrylic resin.
(2)無機粒子分散漿料組成物(導電膏)之製備 向上述無機粒子分散用媒液組成物10重量份添加作為無機粒子之平均粒徑1 μm之鎳粒子90重量份後,以高速攪拌機進行攪拌,得到無機粒子分散漿料組成物。漿料組成物中之組成比如表2所述。此處,於漿料組成物中含有極微量之未聚合成聚合物之殘留單體或起始劑之分解殘渣,將其等視作溶劑重量。 (2) Preparation of inorganic particle dispersion slurry composition (conductive paste) After adding 90 parts by weight of nickel particles with an average particle diameter of 1 μm as inorganic particles to 10 parts by weight of the above-mentioned vehicle composition for dispersing inorganic particles, the mixture was stirred with a high-speed mixer to obtain an inorganic particle dispersion slurry composition. The composition ratio of the slurry composition is as shown in Table 2. Here, if the slurry composition contains a very small amount of residual monomers that have not been polymerized into a polymer or decomposition residues of the initiator, this amount is regarded as the weight of the solvent.
(實施例7~10、比較例1、5) 以成為表1所示之組成之方式混合單體,將丙烯酸單體100重量份、表1所示之溶劑100重量份、表1所示之種類及添加量之添加劑進行混合,而得到單體混合液。進而,以添加量之合計達到如表1所示之方式分多次添加聚合起始劑及溶劑,除此以外,與實施例1同樣地進行,製作無機粒子分散用媒液組成物。 又,除了以成為表2之組成之方式添加溶劑、無機粒子以外,與實施例1同樣地進行,製作無機粒子分散用媒液組成物、無機粒子分散漿料組成物。 (Examples 7 to 10, Comparative Examples 1 and 5) The monomers were mixed so as to have the composition shown in Table 1. 100 parts by weight of the acrylic monomer, 100 parts by weight of the solvent shown in Table 1, and the types and amounts of additives shown in Table 1 were mixed to obtain the monomer. Mixture. Furthermore, the same procedure as in Example 1 was performed except that the polymerization initiator and the solvent were added in multiple portions so that the total addition amount was as shown in Table 1, to prepare a vehicle composition for dispersing inorganic particles. In addition, the same procedure as in Example 1 was carried out except that the solvent and inorganic particles were added so as to have the compositions shown in Table 2, to prepare an inorganic particle dispersion vehicle composition and an inorganic particle dispersion slurry composition.
(實施例2) (3)無機粒子分散用媒液組成物之製備 準備具備攪拌機、冷凝器、溫度計、熱水浴及氮氣導入口之2 L可分離式燒瓶。向燒瓶內投入甲基丙烯酸正丁酯(nBMA)30重量份、甲基丙烯酸異丁酯(iBMA)60重量份、甲基丙烯酸異癸酯(iDMA)10重量份。進而,混合作為溶劑之甲基乙基酮20重量份、作為具有2個以上雙鍵之萜烯化合物之月桂油烯1.6重量份,而得到單體混合液。 (Example 2) (3) Preparation of vehicle composition for dispersing inorganic particles Prepare a 2 L detachable flask equipped with a stirrer, condenser, thermometer, hot water bath and nitrogen inlet. 30 parts by weight of n-butyl methacrylate (nBMA), 60 parts by weight of isobutyl methacrylate (iBMA), and 10 parts by weight of isodecyl methacrylate (iDMA) were put into the flask. Furthermore, 20 parts by weight of methyl ethyl ketone as a solvent and 1.6 parts by weight of myrcene as a terpene compound having two or more double bonds were mixed to obtain a monomer mixed liquid.
藉由對所得到之單體混合液通入氮氣20分鐘而去除溶氧後,對可分離式燒瓶系內進行氮氣置換,一面攪拌一面升溫至熱水浴沸騰為止。然後,以添加量之合計達到如表1所述之方式分多次添加聚合起始劑及溶劑。作為聚合起始劑,使用表1所記載者。 自聚合開始7小時後,冷卻至室溫以結束聚合。藉此,得到含有(甲基)丙烯酸樹脂之無機粒子分散用媒液組成物。 藉由使用180℃之送風式烘箱之乾燥法來確認樹脂固形物成分,結果為31.38重量%。又,藉由GC-MS來確認萜烯化合物量,結果相對於(甲基)丙烯酸樹脂100重量份為1.758重量份。 After removing dissolved oxygen by blowing nitrogen gas into the obtained monomer mixture for 20 minutes, the separable flask system was replaced with nitrogen, and the temperature was raised while stirring until the hot water bath boiled. Then, the polymerization initiator and the solvent were added in multiple portions such that the total added amount reaches the amount described in Table 1. As the polymerization initiator, those listed in Table 1 were used. Seven hours after the start of polymerization, the polymerization was completed by cooling to room temperature. Thereby, a vehicle composition for dispersing inorganic particles containing (meth)acrylic resin is obtained. The resin solid content was confirmed by the drying method using a 180° C. forced air oven, and the result was 31.38% by weight. Moreover, the amount of the terpene compound was confirmed by GC-MS, and it was found to be 1.758 parts by weight relative to 100 parts by weight of the (meth)acrylic resin.
(4)無機粒子分散漿料組成物(生片用樹脂組成物)之製備 向上述無機粒子分散用媒液組成物58重量份,以達到表2之組成之方式添加作為無機粒子之鈦酸鋇(「BT-02」,堺化學工業公司製造,平均粒徑0.2 μm)、作為塑化劑之乙醯檸檬酸三丁酯,使用球磨機進行混合,而得到無機粒子分散漿料組成物。此處,於漿料組成物含有極微量未聚合成聚合物之殘留單體或起始劑之分解殘渣,將其等視為溶劑重量。 (4) Preparation of inorganic particle dispersion slurry composition (resin composition for green sheets) To 58 parts by weight of the above-mentioned vehicle composition for dispersing inorganic particles, barium titanate ("BT-02", manufactured by Sakai Chemical Industry Co., Ltd., average particle diameter: 0.2 μm) as inorganic particles was added to achieve the composition shown in Table 2, Acetyl tributyl citrate as a plasticizer was mixed using a ball mill to obtain an inorganic particle dispersion slurry composition. Here, the slurry composition contains a very small amount of residual monomers that have not been polymerized into polymers or decomposition residues of the initiator, and this amount is regarded as the weight of the solvent.
(5)無機粒子分散片材(生片)之製作 將所得到之無機粒子分散漿料組成物以乾燥後之厚度達到50 μm之方式塗佈於經離型處理之聚酯膜上,於常溫下乾燥1小時後,使用熱風乾燥機以80℃乾燥3小時而製作無機粒子分散片材。 (5) Production of inorganic particle dispersed sheets (green sheets) The obtained inorganic particle dispersion slurry composition is coated on the release-treated polyester film so that the thickness after drying reaches 50 μm. After drying at room temperature for 1 hour, use a hot air dryer to dry at 80°C. 3 hours to prepare an inorganic particle dispersed sheet.
(實施例3~6、比較例2~4) 以達到表1所示之組成之方式混合單體,將丙烯酸單體100重量份、表1所示之溶劑20重量份、表1所示之種類及添加量之添加劑進行混合,而得到單體混合液。進而,以添加量之合計達到如表1所示之方式分多次添加聚合起始劑及溶劑,除此以外,與實施例1同樣地進行,製作樹脂組成物。 又,除了以成為表2之組成之方式添加溶劑、無機粒子、塑化劑以外,與實施例2同樣地進行,製作無機粒子分散用媒液組成物、無機粒子分散漿料組成物、無機粒子分散片材。 (Examples 3 to 6, Comparative Examples 2 to 4) The monomers are mixed to achieve the composition shown in Table 1. 100 parts by weight of the acrylic monomer, 20 parts by weight of the solvent shown in Table 1, and the types and amounts of additives shown in Table 1 are mixed to obtain the monomer. Mixture. Furthermore, except that the polymerization initiator and the solvent were added in multiple portions so that the total addition amount was as shown in Table 1, the same procedure as in Example 1 was performed to prepare a resin composition. In addition, the same procedure as in Example 2 was carried out except that the solvent, inorganic particles, and plasticizer were added so as to have the compositions shown in Table 2, to prepare an inorganic particle dispersion vehicle composition, an inorganic particle dispersion slurry composition, and an inorganic particle dispersion slurry composition. Disperse sheets.
再者,作為單體可使用以下者。 EMA:甲基丙烯酸正乙酯 nBMA:甲基丙烯酸正丁酯 2EHMA:甲基丙烯酸2-乙基己酯 iDMA:甲基丙烯酸異癸酯 HEMA:甲基丙烯酸羥基乙酯 In addition, the following can be used as a monomer. EMA: n-ethyl methacrylate nBMA: n-butyl methacrylate 2EHMA: 2-ethylhexyl methacrylate iDMA: isodecyl methacrylate HEMA: Hydroxyethyl methacrylate
[表1]
[表2]
<評價> 對實施例及比較例所得到之(甲基)丙烯酸樹脂、無機粒子分散漿料組成物進行以下之評價。將結果示於表2~4。 <Evaluation> The (meth)acrylic resin and inorganic particle dispersion slurry compositions obtained in Examples and Comparative Examples were evaluated as follows. The results are shown in Tables 2 to 4.
(1)玻璃轉移溫度 對於所得到之(甲基)丙烯酸樹脂,使用示差掃描熱量計(TA Instruments公司製造,DSC-Q10),於升溫速度10℃/分鐘、二輪之條件下測定玻璃轉移溫度(Tg)。 (1) Glass transition temperature The glass transition temperature (Tg) of the obtained (meth)acrylic resin was measured using a differential scanning calorimeter (DSC-Q10, manufactured by TA Instruments) under the conditions of two cycles at a temperature increase rate of 10° C./min.
(2)重量平均分子量(Mw) 對於所得到之(甲基)丙烯酸樹脂,使用LF-804(SHOKO公司製造)作為管柱,藉由凝膠滲透層析法,測定基於聚苯乙烯換算之重量平均分子量(Mw)。 (2) Weight average molecular weight (Mw) The weight average molecular weight (Mw) of the obtained (meth)acrylic resin in terms of polystyrene was measured by gel permeation chromatography using LF-804 (manufactured by SHOKO Co., Ltd.) as a column.
(3)聚合物轉化率 對於所得到之無機粒子分散用媒液組成物,藉由乾燥法測定樹脂固形物成分,藉由下述式而算出聚合物轉化率,按照以下之基準進行評價。 聚合物轉化率(%)=[樹脂固形物成分(%)/單體為100%聚合物之情形時之固形物成分(%)]×100 ◎:聚合物轉化率為96%以上100%以下 ○:聚合物轉化率為90%以上且未達96% ×:聚合物轉化率未達90% (3) Polymer conversion rate For the obtained inorganic particle dispersion vehicle composition, the resin solid content was measured by a drying method, the polymer conversion rate was calculated by the following formula, and the evaluation was performed based on the following criteria. Polymer conversion rate (%) = [resin solid content (%)/solid content when the monomer is 100% polymer (%)] × 100 ◎: Polymer conversion rate is above 96% and below 100% ○: Polymer conversion rate is more than 90% and less than 96% ×: Polymer conversion rate does not reach 90%
(4)漿料黏度穩定性 對於所得到之無機粒子分散漿料組成物,於剛製作後,使用B型黏度計來測定於25℃之黏度。又,製作後靜置2週,經過2週後,測定於25℃之黏度。進而,藉由下述式而算出經過2週後黏度之相對於剛製作後黏度之黏度變化率,按照以下之基準進行評價。 黏度變化率(%)=[(經過2週後之黏度-剛製作後之黏度)/(剛製作後之黏度)]×100 ◎:黏度變化率未達10% ○:黏度變化率為10%以上且未達20% ×:黏度變化率為20%以上 (4) Slurry viscosity stability The viscosity of the obtained inorganic particle dispersion slurry composition at 25° C. was measured using a B-type viscometer immediately after production. Moreover, after preparation, it was left to stand for 2 weeks. After 2 weeks, the viscosity at 25°C was measured. Furthermore, the viscosity change rate of the viscosity after 2 weeks with respect to the viscosity immediately after production was calculated using the following formula, and the evaluation was performed based on the following criteria. Viscosity change rate (%) = [(viscosity after 2 weeks - viscosity just after production)/(viscosity just after production)] × 100 ◎: The viscosity change rate is less than 10% ○: Viscosity change rate is more than 10% and less than 20% ×: Viscosity change rate is more than 20%
(5)燒結性 將所得到之無機粒子分散漿料組成物於120℃之送風式烘箱乾燥30分鐘。對於所得到之乾燥物,使用TG-DTA裝置(TA Instruments公司製造,SDT-Q600),於氮氣環境中以升溫速度5℃/分鐘升溫直至330℃為止,於恆溫下維持30分鐘而進行脫脂。確認(甲基)丙烯酸樹脂之分解起始溫度及脫脂後之樣品的狀態,按照以下之基準進行評價。再者,樣品著色為棕色或黑色者可以說燒結殘渣較多,未著色者可以說燒結殘渣較少。 (分解起始溫度) ◎:分解起始溫度未達220℃ ○:分解起始溫度為220℃以上且未達240℃ ×:分解起始溫度為240℃以上 (燒結殘渣) ◎:樣品為白色,幾乎沒有著色。 ○:樣品著色為米黃色或黃色。 ×:樣品著色為棕色或黑色。 (5) Sinterability The obtained inorganic particle dispersion slurry composition was dried in a blower oven at 120° C. for 30 minutes. The obtained dried material was degreased by using a TG-DTA device (SDT-Q600, manufactured by TA Instruments) in a nitrogen atmosphere at a temperature increase rate of 5°C/min to 330°C and maintaining it at constant temperature for 30 minutes. The decomposition start temperature of the (meth)acrylic resin and the state of the sample after degreasing were confirmed, and the evaluation was performed based on the following criteria. In addition, if the sample is colored brown or black, it can be said that the sintering residue is large, and if the sample is not colored, it can be said that the sintering residue is small. (decomposition starting temperature) ◎: The decomposition start temperature does not reach 220℃ ○: The decomposition start temperature is above 220°C and less than 240°C ×: The decomposition starting temperature is above 240°C (sinter residue) ◎: The sample is white and has almost no coloring. ○: The sample is colored beige or yellow. ×: The sample is colored brown or black.
(6)積層陶瓷電容器之製成 (積層體1之製作) 使用實施例2中所得到之陶瓷生片,形成未處理之積層體。具體而言,於陶瓷生片上,將實施例1所得到之無機粒子分散漿料組成物進行網版印刷,形成會成為內部電極之導電膏膜。然後,將形成有導電膏膜之陶瓷生片以導電膏膜與陶瓷生片交替之方式積層多片後進行壓接,得到未處理之積層體。繼而,煅燒未處理之積層體。具體而言,首先,於氧氣環境下加熱至350℃,使黏合劑燃燒。然後,於還原性氣氛中,以1100℃之溫度煅燒3小時。然後,製作由銀、萜品醇、乙基纖維素構成之導電膏。使用浸漬法,將導電膏塗佈於所得到之煅燒體,以1250℃煅燒3小時,製作積層陶瓷電容器(積層體1)。 (6) Manufacturing of laminated ceramic capacitors (Preparation of laminated body 1) The ceramic green sheet obtained in Example 2 was used to form an untreated laminated body. Specifically, the inorganic particle dispersion slurry composition obtained in Example 1 was screen-printed on a ceramic green sheet to form a conductive paste film that would serve as an internal electrode. Then, a plurality of ceramic green sheets on which conductive paste films are formed are laminated in such a manner that the conductive paste films and ceramic green sheets alternately are laminated and then pressed and bonded to obtain an unprocessed laminated body. Next, the untreated laminated body is fired. Specifically, first, the adhesive is heated to 350°C in an oxygen environment to burn it. Then, it was calcined at a temperature of 1100°C for 3 hours in a reducing atmosphere. Then, make a conductive paste composed of silver, terpineol, and ethyl cellulose. The conductive paste was applied to the obtained calcined body using the dipping method and calcined at 1250°C for 3 hours to produce a multilayer ceramic capacitor (laminated body 1).
(積層體2~9之製作) 除了使用表4所示之無機粒子分散漿料組成物而製作陶瓷生片及導電膏膜以外,與「(積層體1之製作)」同樣地進行,製作積層陶瓷電容器(積層體2~9)。 (Preparation of laminates 2 to 9) Except using the inorganic particle dispersion slurry composition shown in Table 4 to produce ceramic green sheets and conductive paste films, proceed in the same manner as "(Preparation of laminated body 1)" to produce laminated ceramic capacitors (laminated bodies 2 to 9). .
(6-1)等效串聯電阻(ESR) 利用上述之方法製作10個積層陶瓷電容器,將積層陶瓷電容器於空氣環境下,以150℃進行1小時熱處理,然後,安裝於測定用基板,於熱處理完成後之24±2小時後,使用網路分析儀測定等效串聯電阻(ESR)。測定頻率為10 MHz。最後,對10個(每個條件)之值進行平均值化,按照以下之基準進行評價。 ○:ESR未達48 mΩ ×:ESR為48 mΩ以上 (6-1) Equivalent series resistance (ESR) Use the above method to make 10 laminated ceramic capacitors. Heat the laminated ceramic capacitors at 150°C for 1 hour in an air environment. Then, mount them on the measurement substrate. 24 ± 2 hours after the heat treatment is completed, use the network. The analyzer measures the equivalent series resistance (ESR). The measurement frequency is 10 MHz. Finally, the 10 values (for each condition) were averaged and evaluated based on the following criteria. ○: ESR less than 48 mΩ ×: ESR is 48 mΩ or more
(6-2)截面觀察 使用SEM觀察所得到之積層陶瓷電容器之截面,按照以下之基準進行評價。再者,空隙或龜裂較少之積層陶瓷電容器可以說可靠性較高。 ○:未確認到空隙或龜裂,狀態良好。 ×:確認到空隙或龜裂。 (6-2) Cross-sectional observation The cross section of the multilayer ceramic capacitor was observed using SEM and evaluated based on the following criteria. Furthermore, multilayer ceramic capacitors with fewer voids or cracks can be said to have higher reliability. ○: No voids or cracks were found, and the condition is good. ×: Gaps or cracks were confirmed.
[表3]
[表4]
根據本發明,可提供一種能以更低溫、短時間實現脫脂,且黏度穩定性亦優異之無機粒子分散用媒液組成物。又,可提供一種無機粒子分散用媒液組成物之製造方法、無機粒子分散漿料、及電子零件之製造方法。According to the present invention, it is possible to provide a vehicle composition for dispersing inorganic particles that can achieve degreasing at a lower temperature and in a shorter time and has excellent viscosity stability. Furthermore, a method of manufacturing a vehicle composition for dispersing inorganic particles, a method of manufacturing an inorganic particle dispersion slurry, and an electronic component can be provided.
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