TW202331042A - Knitting machine with positioning mechanism capable of smoothly transporting and moving the fabric into the knitting mechanism for performing crochet operation - Google Patents
Knitting machine with positioning mechanism capable of smoothly transporting and moving the fabric into the knitting mechanism for performing crochet operation Download PDFInfo
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- TW202331042A TW202331042A TW111103438A TW111103438A TW202331042A TW 202331042 A TW202331042 A TW 202331042A TW 111103438 A TW111103438 A TW 111103438A TW 111103438 A TW111103438 A TW 111103438A TW 202331042 A TW202331042 A TW 202331042A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 123
- 238000009940 knitting Methods 0.000 title claims abstract description 83
- 239000004744 fabric Substances 0.000 title claims abstract description 68
- 210000005069 ears Anatomy 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
本發明係應用於針織機之技術領域,尤指一種能定位平穩輸送織物的具定位機構之針織機。 The invention is applied to the technical field of knitting machines, especially a knitting machine with a positioning mechanism capable of positioning and stably conveying fabrics.
一般織物由於為軟性材質,因此在經編機進行第一次加工作業後,就不易有效進行定位,因此在完成第一次鈎編後,就不易針對半成品之織物再進行第二次以上的加工作業,但由於針對織物之需求日新月異,可能需要進將織物二次以上的加工,以符合需求,例如:因應百葉窗為增加拉繩安全性,目前部份國家已修法需將拉繩隱藏至梯帶內,避免拉繩外露,容易導致幼童誤纏頸部,而造成危險。 Generally, because the fabric is made of soft material, it is not easy to effectively locate after the first processing operation of the warp knitting machine. Therefore, after the first crochet is completed, it is not easy to carry out the second or more processing on the semi-finished fabric. However, due to the ever-changing demand for fabrics, it may be necessary to process the fabric more than two times to meet the needs. For example, in order to increase the safety of the drawstrings in the blinds, some countries have amended the law to hide the drawstrings on the ladder belt. To avoid the drawstring being exposed, it is easy to cause young children to wrap around the neck by mistake and cause danger.
但,由於目前現有的經編機無法配合因應新的梯帶設計,提供二次加工,以將現有的梯帶於兩側進行二次加工形成隱藏拉繩的設計,因此造成現有的經編機機台無法使用,可能需要重新設計額外的經編機機台,形成現有機台的閒置及浪費。 However, because the current existing warp knitting machine cannot cooperate with the new ladder belt design, it provides secondary processing, so that the existing ladder belt is subjected to secondary processing on both sides to form the design of the hidden drawstring, thus causing the existing warp knitting machine If the machine cannot be used, it may be necessary to redesign the additional warp knitting machine, resulting in the idleness and waste of the existing machine.
此部份僅為舉例鈎編百葉窗之梯帶設計需要二次加工,而於其他實施例亦可能需要針對其他織物進行二次以上的加工作業,以增加編織物的變化性。 This part is only an example of the ladder belt design of the crocheted blinds requiring secondary processing, and other embodiments may also require more than secondary processing operations for other fabrics to increase the variability of the knitted fabric.
本發明者有鑑於前述習用針織機於實際使用上,仍有無法有 效定位半成品,進行二次加工之缺點存在,而發明本發明加以改善。 In view of the fact that the aforementioned conventional knitting machine is used in practice, the inventor still cannot have Efficient positioning of semi-finished products, the shortcomings of secondary processing exist, and the invention improves it.
本發明之主要目的係為提供一種具定位機構之針織機,其係能藉由定位機構的設置,將織物導引l至針織機構內進行二次施工,達到針織機能大幅提昇二次鈎編加工的定位,進而增加織物鈎編完成的良率。 The main purpose of the present invention is to provide a knitting machine with a positioning mechanism, which can guide the fabric to the knitting mechanism for secondary construction by setting the positioning mechanism, so that the knitting machine can greatly improve the secondary crochet processing positioning, thereby increasing the yield of fabric crochet.
為了可達到前述之發明目的,本發明所運用的技術手段係在於提供一種具定位機構之針織機,用以定位需加工之一織物,該織物於兩側分別形成有一主繩體,該針織機包括一針織機本體、一導引機構及一定位機構。該針織機本體具有一機台,該機台兩側形成有一側框架,且該機台設有一針織機構,該導引機構設於兩該側框架之間,且位於該針織機構之下方,用以被動導引該織物移動,該定位機構設於兩該側框架之間,且相鄰於該針織機構,該定位機構包含一軸桿、至少兩導輪及至少兩上導引板。該軸桿之兩端固設於該側框架,該些導輪分別固設於該軸桿,該些導輪係為兩兩為一組,且些導輪於外表面沿徑向凹設有一導溝,該些導溝的寬度實質等於該織物之主繩體寬度,以供該織物經該導引機構導引出後,該織物兩側之兩該主繩體分別容置於一組之兩該導溝內,該些上導引板一端分別固設於該機台,該些上導引板為兩兩為一組,且對應於該些導輪設置,該些上導引板之另端分別貼抵於相對之該些導輪表面,每組之兩該上導引板分別至少位於相對兩該導輪之導溝相異位置表面,以供兩該上導引板與相對之兩該導輪能分別夾抵該織物兩側。 In order to achieve the above-mentioned purpose of the invention, the technical means used in the present invention is to provide a knitting machine with a positioning mechanism for positioning a fabric to be processed. The fabric is formed with a main rope body on both sides. The knitting machine It includes a knitting machine body, a guiding mechanism and a positioning mechanism. The body of the knitting machine has a machine platform, and a side frame is formed on both sides of the machine platform, and a knitting mechanism is provided on the machine platform, and the guiding mechanism is arranged between the two side frames, and is located below the knitting mechanism. To passively guide the fabric to move, the positioning mechanism is arranged between the two side frames and adjacent to the knitting mechanism. The positioning mechanism includes a shaft, at least two guide wheels and at least two upper guide plates. The two ends of the shaft are fixed on the side frame, and the guide wheels are fixed on the shaft respectively. Guide grooves, the width of these guide grooves is substantially equal to the width of the main rope body of the fabric, so that after the fabric is guided out by the guide mechanism, the two main rope bodies on both sides of the fabric are respectively accommodated in a group In the two guide grooves, one end of these upper guide plates is respectively fixed on the machine table, and these upper guide plates are formed into a group of two, and are set corresponding to the guide wheels. The other ends are respectively attached to the surfaces of the opposite guide wheels, and the two upper guide plates of each group are respectively located at least on the surfaces of the guide grooves of the two opposite guide wheels at different positions, so that the two upper guide plates and the opposite The two guide wheels can respectively clamp against the two sides of the fabric.
在本發明一實施例中,上述之具定位機構之針織機,其中該定位機構更包括至少兩下導引板,該些下導引板一端分別固設於該針織機構,該些下導引板為兩兩為一組,且該些上導引板、該些下導引板及 該些導輪係相互對應,該些下導引板另端貼抵於相對之該些導輪,該些下導引板形成有一導引部,該導引部於相鄰該針織機構之一端靠近於相對應之該上導引板,以供該織物由兩相對應之該下導引板之導引部承靠,平穩輸出該織物及該上導引板之間形成彈性夾合狀態導引出。 In one embodiment of the present invention, the above-mentioned knitting machine with a positioning mechanism, wherein the positioning mechanism further includes at least two lower guide plates, one end of the lower guide plates is respectively fixed on the knitting mechanism, and the lower guide plates The plates are in pairs, and the upper guide plates, the lower guide plates and The guide wheels correspond to each other, and the other ends of the lower guide plates are attached to the opposite guide wheels. The lower guide plates form a guide portion, which is adjacent to one end of the knitting mechanism. It is close to the corresponding upper guide plate, so that the fabric can be supported by the guide parts of the two corresponding lower guide plates, and the fabric can be output smoothly and the elastic clamping state is formed between the upper guide plate. lead out.
在本發明一實施例中,上述之具定位機構之針織機,其中該定位機構之各導輪異於相對之該導溝之另側分別形成有一凹部,該些下導引板於該導引部延伸形成有一承接部,且該些下導引板之承接部形成一弧形狀,以部份容置相對之該些導輪之凹部內。 In one embodiment of the present invention, the above-mentioned knitting machine with a positioning mechanism, wherein each guide wheel of the positioning mechanism is different from the opposite side of the guide groove and a recess is formed respectively, and the lower guide plates are positioned on the guide groove. The part is extended to form a receiving part, and the receiving parts of the lower guide plates form an arc shape, so as to be partially accommodated in the concave parts of the relative guide wheels.
在本發明一實施例中,上述之具定位機構之針織機,其中該定位機構更包含一限位桿,且該限位桿平行該軸桿,該限位桿兩端固設於該側框架,而該些上導引板遠離該些導輪之一端呈可調整方式固設於該限位桿。 In one embodiment of the present invention, the above-mentioned knitting machine with a positioning mechanism, wherein the positioning mechanism further includes a limit rod, and the limit rod is parallel to the shaft, and the two ends of the limit rod are fixed on the side frame , and the ends of the upper guide plates away from the guide wheels are fixed on the limit rod in an adjustable manner.
在本發明一實施例中,上述之具定位機構之針織機,,更包括一驅動機構,該驅動機構包括一驅動軸、一固定軸及至少兩導引組,該驅動機構位於該針織機構遠離該定位機構之一側下方,該驅動軸兩端分別樞設於兩該側框之間,且該固定軸之兩端分別固設於兩該側框架之間,該驅動軸連結至一動力源,相鄰該驅動軸平行設有該固定軸,該固定軸套設該些導引組,該些導引組係兩兩為一組,且該些導引組分別具有一連動輪,該連動輪一側貼抵於該驅動軸,用以將該織物由該些連動輪與該驅動輪之間導引出。 In one embodiment of the present invention, the above-mentioned knitting machine with a positioning mechanism further includes a driving mechanism, the driving mechanism includes a driving shaft, a fixed shaft and at least two guide groups, and the driving mechanism is located far away from the knitting mechanism. Under one side of the positioning mechanism, the two ends of the drive shaft are respectively pivotally arranged between the two side frames, and the two ends of the fixed shaft are respectively fixed between the two side frames, and the drive shaft is connected to a power source , the fixed shaft is arranged parallel to the drive shaft, and the fixed shaft is sleeved with the guide groups. One side of the wheel is attached to the driving shaft for guiding the fabric out between the interlocking wheels and the driving wheel.
在本發明一實施例中,上述之具定位機構之針織機,其中該驅動機構更包括一從動軸,該從動軸兩端分別固設於兩該側框架之間,且 位於該驅動軸與該針織機構之間,用以調整該織物繞設於該驅動軸之角度。 In one embodiment of the present invention, the above-mentioned knitting machine with a positioning mechanism, wherein the driving mechanism further includes a driven shaft, the two ends of the driven shaft are respectively fixed between the two side frames, and Located between the drive shaft and the knitting mechanism, it is used to adjust the angle at which the fabric is wound around the drive shaft.
在本發明一實施例中,上述之具定位機構之針織機,其中該驅動機構之各導引組更具有一定位件,該些導引組之定位件分別樞設該連動輪,且該些定位件設於該連動輪遠離該驅動輪之一側,且呈可調整方式定位於該固定軸。 In one embodiment of the present invention, in the above-mentioned knitting machine with a positioning mechanism, each guide group of the driving mechanism further has a positioning piece, and the positioning pieces of these guide sets are respectively pivoted to the linkage wheel, and these The locating member is arranged on the side of the interlocking wheel away from the driving wheel, and is positioned on the fixed shaft in an adjustable manner.
10:織物 10: Fabric
11:主繩體 11: Main rope body
12:副繩體 12: Auxiliary rope body
13:耳部 13: Ears
20:針織機本體 20: Knitting machine body
21:機台 21: machine
210:側框架 210: side frame
22:針織機構 22: Knitting mechanism
30:導引機構 30: Guidance mechanism
40:定位機構 40: Positioning mechanism
41:軸桿 41: Shaft
42:限位桿 42: limit rod
43:導輪 43: guide wheel
430:導溝 430: guide ditch
44:上導引板 44: Upper guide plate
45:下導引板 45: Lower guide plate
450:導引部 450: Guide Department
451:承接部 451: Undertake Department
50:驅動機構 50: drive mechanism
51:驅動軸 51: drive shaft
52:從動軸 52: driven shaft
53:固定軸 53: fixed axis
54:導引組 54: Guide group
540:連動輪 540: Linkage wheel
541:定位件 541: Positioning piece
圖1係本發明之立體外觀示意圖。 Fig. 1 is a three-dimensional appearance schematic diagram of the present invention.
圖2係本發明定位機構之部份立體放大示意圖。 Fig. 2 is a partial three-dimensional enlarged schematic view of the positioning mechanism of the present invention.
圖3係本發明定位機構之俯視示意圖。 Fig. 3 is a schematic top view of the positioning mechanism of the present invention.
圖4係本發明定位機構與針織機構之部份放大側視示意圖。 Fig. 4 is a partially enlarged schematic side view of the positioning mechanism and the knitting mechanism of the present invention.
圖5係本發明驅動機構之部份立體放大示意圖。 Fig. 5 is a partially enlarged perspective view of the driving mechanism of the present invention.
圖6係本發明驅動機構之部份側視示意圖。 Fig. 6 is a partial side view schematic diagram of the driving mechanism of the present invention.
如圖1至圖4所示,本發明具定位機構之針織機,用以定位需加工之一織物10,該織物10例如為百葉窗之梯帶,該織物於兩側分別形成有一主繩體11,且於兩該主繩體11之間等間隔分別具有複數副繩體12及複數耳部13,該針織機係包含一針織機本體20、一導引機構30、一定位機構40、一驅動機構50。
As shown in Figures 1 to 4, the knitting machine with a positioning mechanism of the present invention is used to position a
該針織機本體20具有一機台21,該機台21兩側形成有一側框架210,且該機台21設有一針織機構22;
The
該導引機構30設於兩該側框架210之間,且位於該針織機構
22之下方,用以被動導引該織物10移動。
The guiding
該定位機構40設於兩該側框架210之間,且相鄰於該針織機構22,該定位機構包括一軸桿41、一限位桿42、複數導輪43、複數上導引板44及複數下導引板45。
The
該軸桿41及該限位桿42分別平行固設於兩該側框架210。
The
該些導輪43分別固設於該軸桿41,該些導輪43係為兩兩為一組,且該些導輪43於外表面沿徑向凹設有一導溝430,該些導溝430的寬度實質等於該織物10之主繩體11寬度,以供該織物10經該導引機構30導引出後,該織物10兩側之兩該主繩體11分別容置於一組之兩該導溝430內,而該導輪43異於該導溝430之另側形成有一凹部(圖中未示)。
These guide
該些上導引板44一端分別固設於該限位桿42,該些上導引板44為兩兩為一組,且對應於該些導輪43設置,該些上導引板44之另端分別貼抵於相對之該些導輪43表面,每組之兩該上導引板44分別位於相對兩該導輪43之導溝430相異位置表面,以供兩該上導引板44與相對之兩該導輪43能分別夾抵該織物10兩側之耳部13,以平整輸出該些耳部13,以避免翹起不平整等影響後續針織加工之良率。另外於其他實施例中,圖中未示,該些上導引板44亦能直接設置在該機台21,而將該限位桿42省略。
One end of these
該些下導引板45一端分別固設於該針織機構22,該些下導引板45為兩兩為一組,且該些上導引板44、該些下導引板45及該些導輪43係相互對應,該些下導引板45另端貼抵於相對之該些導輪43,該些下導引板45依序形成有一導引部450及一承接部451,該導引部450於相鄰該針織機構22之一端靠近於相對應之該上導引板44,以供該織物10能承靠於該導引部
450導引出,使該織物10能平穩的移動至該針織機構22做鈎編加工,而該些下導引板45之承接部451形成一弧形狀,以部份容置相對之該些導輪43之凹部內,藉此適度調整該些下導引板45之位置,避免該些下導引板45過高,而與該織物10相互形成干涉。
One end of these
請參閱圖5及圖6該驅動機構50包括一驅動軸51、一從動軸52、一固定軸53及複數導引組54,該驅動機構50位於該針織機構22遠離該定位機構40之一側下方,該驅動軸51之兩端分別樞設於兩該側框架210之間,且該從動軸52及該固定軸53兩端分別固設於兩該側框架210之間,該從動軸52位於該驅動軸51與該針織機構22之間,而用以調整該織物10繞設於該驅動軸51之角度,該驅動軸51連結至一動力源(圖中未示),相鄰該驅動軸51平行設有該固定軸53,該固定軸53套設該些導引組54,該些導引組54係兩兩為一組,且該些導引組54分別具有一連動輪540及一定位件541,該連動輪540一側貼抵於該驅動軸51,該定位件541設於該連動輪540遠離該驅動輪組10之一側,且呈可調整方式定位於該固定軸53,當該織物10完成鈎編加工作業時,能經由該驅動軸51之捲動,使該織物10受連動經該從動軸52部分撓設於該驅動軸51後,該織物10由該連動輪540及該驅動軸51之間導引出。
Please refer to FIG. 5 and FIG. 6. The
當該針織機進行該織物的鈎編加工時,請參閱圖1、圖2及圖4,且於實際使用時,能依製造業者之需求,同時進行多條該織物10的加工,而於部份該織物10在加工時產生問題時,則能針對各別該織物10或設備進行調整,為方便說明,僅以一條該織物10做為舉例詳細說明如下:
When the knitting machine performs crochet processing of the fabric, please refer to Figure 1, Figure 2 and Figure 4, and in actual use, it can simultaneously process a plurality of
該織物10受該驅動機構50之驅動軸51所連動,會將該織物10
由該導引機構30,依序帶動至該定位機構40及該針織機構22,而由該驅動機構50傳動出,其中,該織物10由該導引機構30導引至該定位機構40時,該織物10兩側之主繩體11分別限位於相對兩該導輪43之導溝430內,且相對位於該導溝430表面之該主繩體11兩側之耳部13分別受兩該上導引板44所導引平整,並朝該針織機構22穩定移動,而該織物10兩側之兩主繩體11及該些耳部13受相對之該下導引板45所承靠導引,具有平穩及定位效果的移動至該針織機構22,且於該針織機構22內進行鈎編作業,並由於該織物10能平穩的移動,而能避免該針織機構22在編織時漏針或鈎編失敗的問題。
The
請參閱圖1、圖5及圖6,當經該針織機構22鈎編完成之該織物10時,該織物10會受該驅動軸51之驅動移動,該織物10會依序沿該從動軸52,部分繞設在該驅動軸51,且受該驅動軸51及兩該連動輪540所夾設,而經兩該連動輪540導引出,以完成該織物鈎編之作業。
Please refer to Fig. 1, Fig. 5 and Fig. 6, when the
本發明已藉由上述之實施例及變化例而描述,本發明之所有實施例及變化例僅為例示性,基於本發明實質精神及範圍,而包含上述特徵之具定位機構之針織機之各種變化均為本發明所涵蓋。 The present invention has been described by the above-mentioned embodiments and variations. All the embodiments and variations of the present invention are only illustrative. Based on the spirit and scope of the present invention, various types of knitting machines with positioning mechanisms including the above-mentioned features are included. Variations are encompassed by the invention.
10:織物 10: Fabric
20:針織機本體 20: Knitting machine body
21:機台 21: machine
210:側框架 210: side frame
22:針織機構 22: Knitting mechanism
30:導引機構 30: Guidance mechanism
40:定位機構 40: Positioning mechanism
41:軸桿 41: Shaft
43:導輪 43: guide wheel
50:驅動機構 50: drive mechanism
51:驅動軸 51: drive shaft
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