TW202330710A - Resin composition, molded body and film - Google Patents
Resin composition, molded body and film Download PDFInfo
- Publication number
- TW202330710A TW202330710A TW111142985A TW111142985A TW202330710A TW 202330710 A TW202330710 A TW 202330710A TW 111142985 A TW111142985 A TW 111142985A TW 111142985 A TW111142985 A TW 111142985A TW 202330710 A TW202330710 A TW 202330710A
- Authority
- TW
- Taiwan
- Prior art keywords
- polyimide
- bis
- film
- tetracarboxylic dianhydride
- resin composition
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 43
- 229920001721 polyimide Polymers 0.000 claims abstract description 160
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 claims abstract description 108
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 106
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 106
- 239000004642 Polyimide Substances 0.000 claims abstract description 87
- 150000004985 diamines Chemical class 0.000 claims abstract description 38
- 125000003118 aryl group Chemical group 0.000 claims abstract description 37
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 25
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims abstract description 22
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical class C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000011737 fluorine Substances 0.000 claims abstract description 22
- 239000009719 polyimide resin Substances 0.000 claims description 66
- 125000006158 tetracarboxylic acid group Chemical group 0.000 claims description 55
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 claims description 32
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 claims description 18
- 238000002834 transmittance Methods 0.000 claims description 17
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 claims description 14
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 13
- QQGYZOYWNCKGEK-UHFFFAOYSA-N 5-[(1,3-dioxo-2-benzofuran-5-yl)oxy]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(OC=2C=C3C(=O)OC(C3=CC=2)=O)=C1 QQGYZOYWNCKGEK-UHFFFAOYSA-N 0.000 claims description 12
- NVKGJHAQGWCWDI-UHFFFAOYSA-N 4-[4-amino-2-(trifluoromethyl)phenyl]-3-(trifluoromethyl)aniline Chemical group FC(F)(F)C1=CC(N)=CC=C1C1=CC=C(N)C=C1C(F)(F)F NVKGJHAQGWCWDI-UHFFFAOYSA-N 0.000 claims description 10
- 230000009477 glass transition Effects 0.000 claims description 10
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 claims description 5
- QHHKLPCQTTWFSS-UHFFFAOYSA-N 5-[2-(1,3-dioxo-2-benzofuran-5-yl)-1,1,1,3,3,3-hexafluoropropan-2-yl]-2-benzofuran-1,3-dione Chemical group C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)(C(F)(F)F)C(F)(F)F)=C1 QHHKLPCQTTWFSS-UHFFFAOYSA-N 0.000 claims description 5
- MQAHXEQUBNDFGI-UHFFFAOYSA-N 5-[4-[2-[4-[(1,3-dioxo-2-benzofuran-5-yl)oxy]phenyl]propan-2-yl]phenoxy]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(OC2=CC=C(C=C2)C(C)(C=2C=CC(OC=3C=C4C(=O)OC(=O)C4=CC=3)=CC=2)C)=C1 MQAHXEQUBNDFGI-UHFFFAOYSA-N 0.000 claims description 4
- 239000000178 monomer Substances 0.000 claims description 4
- DNXHEGUUPJUMQT-CBZIJGRNSA-N Estrone Chemical compound OC1=CC=C2[C@H]3CC[C@](C)(C(CC4)=O)[C@@H]4[C@@H]3CCC2=C1 DNXHEGUUPJUMQT-CBZIJGRNSA-N 0.000 claims 1
- -1 tetracarboxylic acid dianhydride Chemical class 0.000 abstract description 23
- 150000000000 tetracarboxylic acids Chemical class 0.000 abstract 4
- 239000010408 film Substances 0.000 description 103
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 79
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 72
- 239000002253 acid Substances 0.000 description 51
- 239000002904 solvent Substances 0.000 description 40
- 239000000243 solution Substances 0.000 description 34
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical group C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 33
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 24
- 230000000052 comparative effect Effects 0.000 description 24
- 229920005575 poly(amic acid) Polymers 0.000 description 19
- 238000000034 method Methods 0.000 description 18
- KNCYXPMJDCCGSJ-UHFFFAOYSA-N piperidine-2,6-dione Chemical compound O=C1CCCC(=O)N1 KNCYXPMJDCCGSJ-UHFFFAOYSA-N 0.000 description 18
- 239000003960 organic solvent Substances 0.000 description 17
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 15
- 239000000203 mixture Substances 0.000 description 13
- 238000004040 coloring Methods 0.000 description 11
- 150000002148 esters Chemical class 0.000 description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 9
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 8
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 8
- 125000000217 alkyl group Chemical group 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 8
- 238000009835 boiling Methods 0.000 description 8
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- 125000001424 substituent group Chemical group 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 150000002596 lactones Chemical group 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- GHLZUHZBBNDWHW-UHFFFAOYSA-N nonanamide Chemical compound CCCCCCCCC(N)=O GHLZUHZBBNDWHW-UHFFFAOYSA-N 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 5
- LJGHYPLBDBRCRZ-UHFFFAOYSA-N 3-(3-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=C(N)C=CC=2)=C1 LJGHYPLBDBRCRZ-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- CXISKMDTEFIGTG-UHFFFAOYSA-N [4-(1,3-dioxo-2-benzofuran-5-carbonyl)oxyphenyl] 1,3-dioxo-2-benzofuran-5-carboxylate Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(OC=2C=CC(OC(=O)C=3C=C4C(=O)OC(=O)C4=CC=3)=CC=2)=O)=C1 CXISKMDTEFIGTG-UHFFFAOYSA-N 0.000 description 4
- 125000004018 acid anhydride group Chemical group 0.000 description 4
- 150000001408 amides Chemical class 0.000 description 4
- 150000008064 anhydrides Chemical class 0.000 description 4
- 238000005452 bending Methods 0.000 description 4
- 235000010290 biphenyl Nutrition 0.000 description 4
- 239000004305 biphenyl Substances 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 125000003709 fluoroalkyl group Chemical group 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000005453 ketone based solvent Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 3
- YGYCECQIOXZODZ-UHFFFAOYSA-N 4415-87-6 Chemical compound O=C1OC(=O)C2C1C1C(=O)OC(=O)C12 YGYCECQIOXZODZ-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 125000001153 fluoro group Chemical group F* 0.000 description 3
- 150000003949 imides Chemical class 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000011859 microparticle Substances 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 3
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 3
- 239000002985 plastic film Substances 0.000 description 3
- 229920006255 plastic film Polymers 0.000 description 3
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 3
- 229920000058 polyacrylate Polymers 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 239000004926 polymethyl methacrylate Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- HFBHOAHFRNLZGN-LURJTMIESA-N (2s)-2-formamido-4-methylpentanoic acid Chemical compound CC(C)C[C@@H](C(O)=O)NC=O HFBHOAHFRNLZGN-LURJTMIESA-N 0.000 description 2
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 2
- CHLICZRVGGXEOD-UHFFFAOYSA-N 1-Methoxy-4-methylbenzene Chemical compound COC1=CC=C(C)C=C1 CHLICZRVGGXEOD-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- ZBMISJGHVWNWTE-UHFFFAOYSA-N 3-(4-aminophenoxy)aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(N)=C1 ZBMISJGHVWNWTE-UHFFFAOYSA-N 0.000 description 2
- SYBYTAAJFKOIEJ-UHFFFAOYSA-N 3-Methylbutan-2-one Chemical compound CC(C)C(C)=O SYBYTAAJFKOIEJ-UHFFFAOYSA-N 0.000 description 2
- JCEZOHLWDIONSP-UHFFFAOYSA-N 3-[2-[2-(3-aminopropoxy)ethoxy]ethoxy]propan-1-amine Chemical compound NCCCOCCOCCOCCCN JCEZOHLWDIONSP-UHFFFAOYSA-N 0.000 description 2
- LJMPOXUWPWEILS-UHFFFAOYSA-N 3a,4,4a,7a,8,8a-hexahydrofuro[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1C2C(=O)OC(=O)C2CC2C(=O)OC(=O)C21 LJMPOXUWPWEILS-UHFFFAOYSA-N 0.000 description 2
- JPZRPCNEISCANI-UHFFFAOYSA-N 4-(4-aminophenyl)-3-(trifluoromethyl)aniline Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1C(F)(F)F JPZRPCNEISCANI-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 2
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- PJANXHGTPQOBST-VAWYXSNFSA-N Stilbene Natural products C=1C=CC=CC=1/C=C/C1=CC=CC=C1 PJANXHGTPQOBST-VAWYXSNFSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- 125000003236 benzoyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C(*)=O 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 2
- VHRGRCVQAFMJIZ-UHFFFAOYSA-N cadaverine Chemical compound NCCCCCN VHRGRCVQAFMJIZ-UHFFFAOYSA-N 0.000 description 2
- 150000001721 carbon Chemical group 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000013039 cover film Substances 0.000 description 2
- VKIRRGRTJUUZHS-UHFFFAOYSA-N cyclohexane-1,4-diamine Chemical compound NC1CCC(N)CC1 VKIRRGRTJUUZHS-UHFFFAOYSA-N 0.000 description 2
- WOSVXXBNNCUXMT-UHFFFAOYSA-N cyclopentane-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C1CC(C(O)=O)C(C(O)=O)C1C(O)=O WOSVXXBNNCUXMT-UHFFFAOYSA-N 0.000 description 2
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 125000006159 dianhydride group Chemical group 0.000 description 2
- MQYQOVYIJOLTNX-UHFFFAOYSA-N dichloromethane;n,n-dimethylformamide Chemical compound ClCCl.CN(C)C=O MQYQOVYIJOLTNX-UHFFFAOYSA-N 0.000 description 2
- 239000004205 dimethyl polysiloxane Substances 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005401 electroluminescence Methods 0.000 description 2
- 239000004210 ether based solvent Substances 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 229910052740 iodine Inorganic materials 0.000 description 2
- 239000011630 iodine Substances 0.000 description 2
- 229940018564 m-phenylenediamine Drugs 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 125000000962 organic group Chemical group 0.000 description 2
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical compound CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 description 2
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 2
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 2
- 239000013557 residual solvent Substances 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 238000007363 ring formation reaction Methods 0.000 description 2
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 2
- 235000021286 stilbenes Nutrition 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 238000001721 transfer moulding Methods 0.000 description 2
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 2
- STIUJDCDGZSXGO-UHFFFAOYSA-N (3-amino-4-phenoxyphenyl)-(3-aminophenyl)methanone Chemical compound NC1=CC=CC(C(=O)C=2C=C(N)C(OC=3C=CC=CC=3)=CC=2)=C1 STIUJDCDGZSXGO-UHFFFAOYSA-N 0.000 description 1
- YKNMIGJJXKBHJE-UHFFFAOYSA-N (3-aminophenyl)-(4-aminophenyl)methanone Chemical compound C1=CC(N)=CC=C1C(=O)C1=CC=CC(N)=C1 YKNMIGJJXKBHJE-UHFFFAOYSA-N 0.000 description 1
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/10—Homopolymers or copolymers of methacrylic acid esters
- C08L33/12—Homopolymers or copolymers of methyl methacrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
Abstract
Description
本發明係關於一種樹脂組合物、及膜等成形體。The present invention relates to a molded article such as a resin composition and a film.
於液晶、有機EL(Electroluminescence,電致發光)、電子紙等顯示裝置、或太陽電池、觸控面板等電子裝置中,要求薄型化或輕量化,進而要求軟性化。藉由將該等裝置中使用之玻璃材料替換為膜材料,可謀求軟性化、薄型化、輕量化。作為玻璃代替材料,開發出一種透明聚醯亞胺膜,可用於顯示器用基板或覆蓋膜等中。In display devices such as liquid crystals, organic EL (Electroluminescence, electroluminescence), electronic paper, or electronic devices such as solar cells and touch panels, it is required to be thinner or lighter, and furthermore, to be flexible. By replacing the glass material used in these devices with a film material, flexibility, thinning, and weight reduction can be achieved. A transparent polyimide film has been developed as a glass substitute material, which can be used in substrates for displays, cover films, etc.
通常之聚醯亞胺膜係藉由如下方式獲得:將作為聚醯亞胺前驅物之聚醯胺酸溶液呈膜狀塗佈於支持體上,進行高溫處理,從而去除溶劑,同時進行熱醯亞胺化。然而,用於熱醯亞胺化之加熱溫度較高(例如300℃以上),容易產生由加熱引起之著色(黃度上升),難以應用於顯示器用覆蓋膜等要求高透明性之用途中。The usual polyimide film is obtained by the following method: the polyamic acid solution as the polyimide precursor is coated on the support in the form of a film, and subjected to high temperature treatment to remove the solvent. imidization. However, the heating temperature for thermal imidization is high (for example, above 300°C), and coloring (increased yellowness) due to heating is likely to occur, making it difficult to apply to applications requiring high transparency such as cover films for displays.
作為具有高透明性之聚醯亞胺膜之製造方法,提出了一種使用可溶於有機溶劑中,且無需於膜化後在高溫下進行醯亞胺化之聚醯亞胺樹脂的方法。例如,專利文獻1中記載有含有雙(偏苯三甲酸酐)酯類作為四羧酸二酐成分之聚醯亞胺可溶於二氯甲烷等低沸點溶劑中,且透明性及機械強度優異。 [先前技術文獻] [專利文獻] As a method for producing a highly transparent polyimide film, a method using a polyimide resin that is soluble in an organic solvent and does not require imidization at a high temperature after film formation has been proposed. For example, Patent Document 1 describes that a polyimide containing bis(trimellitic anhydride) ester as a tetracarboxylic dianhydride component is soluble in a low-boiling solvent such as methylene chloride and has excellent transparency and mechanical strength. [Prior Art Literature] [Patent Document]
[專利文獻1]國際公開第2020/004236號[Patent Document 1] International Publication No. 2020/004236
[發明所欲解決之問題][Problem to be solved by the invention]
聚醯亞胺若導入剛性結構,則機械強度提昇,但會導致在有機溶劑中之溶解性或透明性下降,先前之透明聚醯亞胺樹脂中,難以於保持透明性之狀態下兼具透明性及高機械強度。鑒於該問題,本發明之目的在於提供一種透明性較高且具有充分之機械強度之膜等成形體、及用於製作其之樹脂組合物。 [解決問題之技術手段] If polyimide is introduced into a rigid structure, the mechanical strength will increase, but the solubility or transparency in organic solvents will decrease. In the previous transparent polyimide resin, it was difficult to maintain transparency while maintaining transparency. resistance and high mechanical strength. In view of this problem, an object of the present invention is to provide a molded article such as a film having high transparency and sufficient mechanical strength, and a resin composition for producing the same. [Technical means to solve the problem]
本發明人等發現,具有特定化學結構之聚醯亞胺與丙烯酸系樹脂表現出相溶性,利用混合有該等之樹脂組合物,可不損害聚醯亞胺之優異之機械強度而製作透明性較高之膜,從而解決上述問題。The inventors of the present invention have found that polyimide having a specific chemical structure exhibits compatibility with acrylic resins, and by using a resin composition mixed with these, it is possible to produce a highly transparent polyimide without impairing the excellent mechanical strength of polyimide. High film, thus solving the above problems.
本發明之一形態係關於一種包含聚醯亞胺樹脂及丙烯酸系樹脂之膜以及樹脂組合物。樹脂組合物可以98:2~2:98之範圍之重量比包含聚醯亞胺樹脂及丙烯酸系樹脂。One aspect of the present invention relates to a film and a resin composition including a polyimide resin and an acrylic resin. The resin composition may contain a polyimide resin and an acrylic resin in a weight ratio of 98:2 to 2:98.
聚醯亞胺含有含氟之芳香族四羧酸二酐及不含氟之芳香族四羧酸二酐作為四羧酸二酐成分,並且含有氟烷基取代聯苯胺作為二胺成分。Polyimide contains fluorine-containing aromatic tetracarboxylic dianhydride and fluorine-free aromatic tetracarboxylic dianhydride as a tetracarboxylic dianhydride component, and contains fluoroalkyl-substituted benzidine as a diamine component.
作為含氟之芳香族四羧酸二酐之較佳例,可例舉4,4'-(六氟亞異丙基)二鄰苯二甲酸酐(6FDA)。作為氟烷基取代聯苯胺之較佳例,可例舉2,2'-雙(三氟甲基)聯苯胺。As a preferable example of the fluorine-containing aromatic tetracarboxylic dianhydride, 4,4'-(hexafluoroisopropylidene) diphthalic anhydride (6FDA) can be mentioned. As a preferred example of fluoroalkyl-substituted benzidine, 2,2'-bis(trifluoromethyl)benzidine may, for example, be mentioned.
作為不含氟之四羧酸二酐之較佳例,可例舉:均苯四甲酸二酐(PMDA)、1,2,3,5-苯四甲酸二酐(MPDA)、3,3',4,4'-聯苯四羧酸二酐(BPDA)、4,4'-氧二鄰苯二甲酸酐(ODPA)、3,3',4,4'-二苯甲酮四羧酸二酐(BTDA)、4,4'-(4,4'-亞異丙基二苯氧基)二鄰苯二甲酸酐(BPADA)、9,9-雙(3,4-二羧基苯基)茀二酐(BPAF)、及雙(偏苯三甲酸酐)酯。Preferable examples of fluorine-free tetracarboxylic dianhydride include: pyromellitic dianhydride (PMDA), 1,2,3,5-pyromellitic dianhydride (MPDA), 3,3' ,4,4'-biphenyltetracarboxylic dianhydride (BPDA), 4,4'-oxydiphthalic anhydride (ODPA), 3,3',4,4'-benzophenone tetracarboxylic acid Dianhydride (BTDA), 4,4'-(4,4'-isopropylidene diphenoxy) diphthalic anhydride (BPADA), 9,9-bis(3,4-dicarboxyphenyl ) stilbene dianhydride (BPAF), and bis(trimellitic anhydride) ester.
相對於聚醯亞胺之四羧酸二酐成分總量,含氟之芳香族四羧酸二酐之量較佳為30~90莫耳%,不含氟之芳香族四羧酸二酐之量較佳為10~70莫耳%。相對於聚醯亞胺之二胺成分總量,氟烷基取代聯苯胺之量較佳為25莫耳%以上。Relative to the total amount of tetracarboxylic dianhydride in polyimide, the amount of fluorine-containing aromatic tetracarboxylic dianhydride is preferably 30-90 mole%, and the amount of fluorine-free aromatic tetracarboxylic dianhydride The amount is preferably 10 to 70 mol%. The amount of the fluoroalkyl-substituted benzidine is preferably at least 25 mol% relative to the total amount of diamine components in the polyimide.
本發明之一實施方式之膜之厚度為5 μm以上300 μm以下,全光線透過率為85%以上,霧度為10%以下,黃度為3.0以下,拉伸彈性模數為3.0 GPa以上,鉛筆硬度為F以上。 [發明之效果] In one embodiment of the present invention, the thickness of the film is not less than 5 μm and not more than 300 μm, the total light transmittance is not less than 85%, the haze is not more than 10%, the yellowness is not more than 3.0, and the tensile elastic modulus is not less than 3.0 GPa. Pencil hardness is F or more. [Effect of Invention]
由於樹脂組合物中包含之聚醯亞胺樹脂與丙烯酸系樹脂表現出相溶性,故而可獲得霧度較小之透明膜。又,由於聚醯亞胺樹脂與丙烯酸系樹脂表現出相溶性,故而可不使聚醯亞胺之優異之機械強度大幅下降而減少著色,可製作適於顯示器之覆蓋膜等之透明膜。Since the polyimide resin contained in the resin composition exhibits compatibility with the acrylic resin, a transparent film with less haze can be obtained. In addition, since the polyimide resin exhibits compatibility with the acrylic resin, coloring can be reduced without greatly reducing the excellent mechanical strength of the polyimide, and a transparent film suitable for a cover film of a display can be produced.
[樹脂組合物] 本發明之一實施方式為包含聚醯亞胺樹脂及丙烯酸系樹脂之相溶系樹脂組合物。 [resin composition] One embodiment of the present invention is a compatible resin composition comprising a polyimide resin and an acrylic resin.
<聚醯亞胺> 聚醯亞胺係藉由如下方式獲得:對藉由四羧酸二酐(以下有時記載為「酸二酐」)與二胺之加成聚合所得之聚醯胺酸進行脫水環化。即,聚醯亞胺為四羧酸二酐與二胺之縮聚物,具有來自酸二酐之結構(酸二酐成分)及來自二胺之結構(二胺成分)。 <Polyimide> Polyimide is obtained by dehydrating and cyclizing polyamic acid obtained by addition polymerization of tetracarboxylic dianhydride (hereinafter sometimes referred to as "acid dianhydride") and diamine. That is, polyimide is a polycondensate of tetracarboxylic dianhydride and diamine, and has the structure (acid dianhydride component) derived from an acid dianhydride, and the structure (diamine component) derived from a diamine.
再者,聚醯亞胺除了由酸二酐及二胺經過聚醯胺酸來合成之方法以外,亦可藉由二異氰酸酯與酸二酐之脫羧所引起之縮合等來合成,於任一合成方法中,所得之聚醯亞胺均具有來自自四羧酸二酐去除4個羧基而成之酸二酐之結構(四羧酸二酐殘基)、及來自自二胺去除2個胺基而成之二胺之結構(二胺殘基)。因此,於用於合成聚醯亞胺之起始原料不為酸二酐或二胺之情形時,亦將聚醯亞胺中含有之相當於四羧酸二酐殘基之結構表述為「酸二酐成分」,將相當於二胺殘基之結構表述為「二胺成分」。Furthermore, in addition to the method of synthesizing polyimide from acid dianhydride and diamine through polyamic acid, polyimide can also be synthesized by condensation caused by decarboxylation of diisocyanate and acid dianhydride. In the method, the obtained polyimides all have the acid dianhydride structure (tetracarboxylic dianhydride residue) derived from the removal of four carboxyl groups from tetracarboxylic dianhydride, and the structure derived from the removal of two amine groups from diamine. The structure of the resulting diamine (diamine residue). Therefore, when the starting material used for the synthesis of polyimide is not acid dianhydride or diamine, the structure corresponding to the residue of tetracarboxylic dianhydride contained in polyimide is also expressed as "acid dianhydride". "Dianhydride component" refers to a structure corresponding to a diamine residue as a "diamine component".
本實施方式中使用之聚醯亞胺較佳為可溶於有機溶劑中者,較佳為以1重量%以上之濃度溶解於N,N-二甲基甲醯胺(DMF)中者。聚醯亞胺尤佳為除DMF等醯胺系溶劑以外,亦可溶於非醯胺系溶劑中者。The polyimide used in this embodiment is preferably soluble in an organic solvent, preferably soluble in N,N-dimethylformamide (DMF) at a concentration of 1% by weight or more. Polyimide is particularly preferably one that is soluble in non-amide solvents other than amide solvents such as DMF.
(酸二酐) 本實施方式中使用之聚醯亞胺含有含氟之芳香族四羧酸二酐,進而含有至少1種不含氟之芳香族四羧酸二酐作為來自四羧酸二酐之結構。含氟之四羧酸二酐及不含氟之芳香族四羧酸二酐可分別含有2種以上。 (acid dianhydride) The polyimide used in this embodiment contains a fluorine-containing aromatic tetracarboxylic dianhydride, and further contains at least one kind of fluorine-free aromatic tetracarboxylic dianhydride as a structure derived from tetracarboxylic dianhydride. The fluorine-containing tetracarboxylic dianhydride and the fluorine-free aromatic tetracarboxylic dianhydride may contain 2 or more types, respectively.
藉由含有含氟之芳香族四羧酸二酐作為酸二酐成分,存在聚醯亞胺之透明性及在有機溶劑中之溶解性提昇之傾向。藉由含有不含氟之芳香族四羧酸二酐作為酸二酐成分,可提高聚醯亞胺之機械強度。又,根據不含氟之芳香族四羧酸二酐之種類,聚醯亞胺與丙烯酸系樹脂之相溶性提昇。By containing fluorine-containing aromatic tetracarboxylic dianhydride as an acid dianhydride component, there exists a tendency for the transparency of a polyimide and the solubility to an organic solvent to improve. By containing fluorine-free aromatic tetracarboxylic dianhydride as an acid dianhydride component, the mechanical strength of polyimide can be improved. Moreover, the compatibility of a polyimide and an acrylic resin improves depending on the kind of aromatic tetracarboxylic dianhydride which does not contain fluorine.
作為含氟之芳香族四羧酸二酐,可例舉:4,4'-(六氟亞異丙基)二鄰苯二甲酸酐、2,2-雙[4-(3,4-二羧基苯氧基)苯基]六氟丙烷二酐、1,4-二氟均苯四甲酸二酐、1,4-雙(三氟甲基)均苯四甲酸二酐、4-三氟甲基均苯四甲酸二酐、3,6-二[3',5'-雙(三氟甲基)苯基]均苯四甲酸二酐、1-(3',5'-雙(三氟甲基)苯基)均苯四甲酸二酐等。其中,就兼具聚醯亞胺之透明性及機械強度之觀點而言,尤佳為4,4'-(六氟亞異丙基)二鄰苯二甲酸酐(6FDA)。Examples of fluorine-containing aromatic tetracarboxylic dianhydrides include 4,4'-(hexafluoroisopropylidene)diphthalic anhydride, 2,2-bis[4-(3,4-bis Carboxyphenoxy)phenyl]hexafluoropropane dianhydride, 1,4-difluoropyromellitic dianhydride, 1,4-bis(trifluoromethyl)pyromellitic dianhydride, 4-trifluoromethane Pyromellitic dianhydride, 3,6-bis[3',5'-bis(trifluoromethyl)phenyl]pyromellitic dianhydride, 1-(3',5'-bis(trifluoromethyl) Methyl) phenyl) pyromellitic dianhydride, etc. Among them, 4,4'-(hexafluoroisopropylidene)diphthalic anhydride (6FDA) is particularly preferable from the viewpoint of having both transparency and mechanical strength of polyimide.
作為不含氟之芳香族四羧酸二酐,可例舉:均苯四甲酸二酐及1,2,3,5-苯四甲酸二酐等於1個苯環鍵結有2個酸酐基之酸二酐;2,3,6,7-萘四羧酸2,3:6,7-二酐、萘-1,4,5,8-四羧酸二酐、聯三苯四羧酸二酐等於1個縮合多環鍵結有2個酸酐基之酸二酐;雙(偏苯三甲酸酐)酯、3,3',4,4'-聯苯四羧酸二酐、3,3',4,4'-二苯甲酮四羧酸二酐、4,4'-氧二鄰苯二甲酸酐、3,4'-氧二鄰苯二甲酸酐、3,3',4,4'-二苯碸四羧酸二酐、4,4'-(4,4'-亞異丙基二苯氧基)二鄰苯二甲酸酐、5,5'-二甲基亞甲基雙(鄰苯二甲酸酐)、9,9-雙(3,4-二羧基苯基)茀二酐、11,11-二甲基-1H-二氟[3,4-b:3',4'-i]𠮿-1,3,7,9(11H)-特多龍、1,4-雙(3,4-二羧基苯氧基)苯二酐、4-(2,5-二側氧四氫呋喃-3-基)-1,2,3,4-四氫萘-1,2-二羧酸二酐、乙二醇雙(偏苯三甲酸酐)、N,N'-(9H-茀-9-亞基二-4,1-伸苯基)雙[1,3-二氫-1,3-二側氧-5-異苯并呋喃甲醯胺]、N,N'-[[2,2,2-三氟-1-(三氟甲基)亞乙基]雙(6-羥基-3,1-伸苯基)]雙[1,3-二氫-1,3-二側氧-5-異苯并呋喃甲醯胺]、2,2-雙(4-羥苯基)丙烷二苯甲酸酯-3,3',4,4'-四羧酸二酐等於不同之芳香環鍵結有酸酐基之酸二酐。Examples of fluorine-free aromatic tetracarboxylic dianhydrides include pyromellitic dianhydride and 1,2,3,5-pyromellitic dianhydride, which are equivalent to one benzene ring bonded with two acid anhydride groups. Acid dianhydride; 2,3,6,7-naphthalene tetracarboxylic acid 2,3:6,7-dianhydride, naphthalene-1,4,5,8-tetracarboxylic dianhydride, triphenyltetracarboxylic Anhydride is equal to an acid dianhydride with 2 anhydride groups bonded by a condensed polycyclic ring; bis(trimellitic anhydride) ester, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 4,4'-oxydiphthalic anhydride, 3,4'-oxydiphthalic anhydride, 3,3',4,4 '-Diphenylene tetracarboxylic dianhydride, 4,4'-(4,4'-isopropylidene diphenoxy) diphthalic anhydride, 5,5'-dimethylmethylenebis (phthalic anhydride), 9,9-bis(3,4-dicarboxyphenyl) fluorine dianhydride, 11,11-dimethyl-1H-difluoro[3,4-b:3',4 '-i]𠮿 -1,3,7,9(11H)-Tetorone, 1,4-bis(3,4-dicarboxyphenoxy)phthalic anhydride, 4-(2,5-dioxytetrahydrofuran-3- base)-1,2,3,4-tetrahydronaphthalene-1,2-dicarboxylic dianhydride, ethylene glycol bis(trimellitic anhydride), N,N'-(9H-terpinene-9-ylidene Di-4,1-phenylene)bis[1,3-dihydro-1,3-dioxo-5-isobenzofuramide], N,N'-[[2,2,2 -Trifluoro-1-(trifluoromethyl)ethylene]bis(6-hydroxy-3,1-phenylene)]bis[1,3-dihydro-1,3-dihydro-5- Isobenzofuryl carboxamide], 2,2-bis(4-hydroxyphenyl)propane dibenzoate-3,3',4,4'-tetracarboxylic dianhydride are equal to different aromatic ring bonds An acid dianhydride with an anhydride group.
該等中,就聚醯亞胺之透明性及溶解性、以及與丙烯酸系樹脂之相溶性之觀點而言,作為不含氟之四羧酸二酐,較佳為均苯四甲酸二酐(PMDA)、1,2,3,5-苯四甲酸二酐(MPDA)、3,3',4,4'-聯苯四羧酸二酐(BPDA)、4,4'-氧二鄰苯二甲酸酐(ODPA)、3,3',4,4'-二苯甲酮四羧酸二酐(BTDA)、4'-(4,4'-亞異丙基二苯氧基)二鄰苯二甲酸酐(BPADA)、9,9-雙(3,4-二羧基苯基)茀二酐(BPAF)、雙(偏苯三甲酸酐)酯。Among them, from the viewpoint of the transparency and solubility of polyimide, and the compatibility with acrylic resins, pyromellitic dianhydride ( PMDA), 1,2,3,5-mellitic acid dianhydride (MPDA), 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA), 4,4'-oxydiphthalic acid dianhydride Diformic anhydride (ODPA), 3,3',4,4'-benzophenone tetracarboxylic dianhydride (BTDA), 4'-(4,4'-isopropylidene diphenoxy) di-o Phthalic anhydride (BPADA), 9,9-bis(3,4-dicarboxyphenyl) fluorine dianhydride (BPAF), bis(trimellitic anhydride) ester.
雙(偏苯三甲酸酐)酯係由下述通式(1)表示。Bis(trimellitic anhydride) ester is represented by following general formula (1).
[化1] [chemical 1]
通式(1)中之X為任意二價有機基,於X之兩端鍵結有羧基及X之碳原子。與羧基鍵結之碳原子可形成環結構。作為二價有機基X之具體例,可例舉下述(A)~(K)。X in the general formula (1) is any divalent organic group, and a carboxyl group and a carbon atom of X are bonded to both ends of X. A carbon atom bonded to a carboxyl group may form a ring structure. Specific examples of the divalent organic group X include the following (A) to (K).
[化2] [Chem 2]
式(A)中之R 1為氟原子、碳原子數為1~20之烷基、或碳原子數為1~20之氟烷基,m為0~4之整數。式(A)所表示之基為自可於苯環上具有取代基之對苯二酚衍生物去除2個羥基而成之基。作為於苯環上具有取代基之對苯二酚,可例舉:第三丁基對苯二酚、2,5-二-第三丁基對苯二酚、2,5-二-第三戊基對苯二酚等。於通式(1)中,於X為(A)且m=0(即,於苯環上不具有取代基)之情形時,雙(偏苯三甲酸酐)酯為對苯雙(偏苯三酸酐)(簡稱:TAHQ)。 R 1 in formula (A) is a fluorine atom, an alkyl group having 1-20 carbon atoms, or a fluoroalkyl group having 1-20 carbon atoms, and m is an integer of 0-4. The group represented by formula (A) is a group obtained by removing two hydroxyl groups from a hydroquinone derivative which may have a substituent on a benzene ring. Examples of hydroquinone having a substituent on the benzene ring include tert-butylhydroquinone, 2,5-di-tert-butylhydroquinone, 2,5-di-tertiary Amyl Hydroquinone etc. In the general formula (1), when X is (A) and m=0 (that is, there is no substituent on the benzene ring), the bis(trimellitic anhydride) ester is terephthalic bis(trimellitic anhydride) ( Abbreviation: TAHQ).
式(B)中之R 2為氟原子、碳原子數為1~20之烷基、或碳原子數為1~20之氟烷基,n為0~4之整數。式(B)所表示之基為自可於苯環上具有取代基之聯苯酚去除2個羥基而成之基。作為於苯環上具有取代基之聯苯酚衍生物,可例舉:2,2'-二甲基聯苯-4,4'-二醇、3,3'-二甲基聯苯-4,4'-二醇、3,3',5,5'-四甲基聯苯-4,4'-二醇、2,2',3,3',5,5'-六甲基聯苯-4,4'-二醇等。 R 2 in formula (B) is a fluorine atom, an alkyl group having 1-20 carbon atoms, or a fluoroalkyl group having 1-20 carbon atoms, and n is an integer of 0-4. The group represented by formula (B) is a group obtained by removing two hydroxyl groups from biphenol which may have a substituent on the benzene ring. Examples of biphenol derivatives having substituents on the benzene ring include: 2,2'-dimethylbiphenyl-4,4'-diol, 3,3'-dimethylbiphenyl-4, 4'-diol, 3,3',5,5'-tetramethylbiphenyl-4,4'-diol, 2,2',3,3',5,5'-hexamethylbiphenyl -4,4'-diol, etc.
式(C)所表示之基為自4,4'-亞異丙基二酚(雙酚A)去除2個羥基而成之基。式(D)所表示之基為自間苯二酚去除2個羥基而成之基。The group represented by formula (C) is a group obtained by removing two hydroxyl groups from 4,4'-isopropylidene diphenol (bisphenol A). The group represented by formula (D) is a group obtained by removing two hydroxyl groups from resorcinol.
式(E)中之p為1~10之整數。式(E)所表示之基為自碳數為1~10之直鏈二醇去除2個羥基而成之基。作為碳數為1~10之直鏈二醇,可例舉:乙二醇、1,4-丁二醇等。p in formula (E) is an integer of 1-10. The group represented by the formula (E) is a group obtained by removing two hydroxyl groups from a linear diol having 1 to 10 carbon atoms. Ethylene glycol, 1, 4- butanediol etc. are mentioned as C1-C10 linear diol.
式(F)所表示之基為自1,4-環己烷二甲醇去除2個羥基而成之基。The group represented by formula (F) is a group obtained by removing two hydroxyl groups from 1,4-cyclohexanedimethanol.
式(G)中之R 3為氟原子、碳原子數為1~20之烷基、或碳原子數為1~20之氟烷基,q為0~4之整數。式(G)所表示之基為自可於具有酚性羥基之苯環上具有取代基之雙酚茀去除2個羥基而成之基。作為於具有酚性羥基之苯環上具有取代基之雙酚茀衍生物,可例舉雙甲酚茀等。 R 3 in formula (G) is a fluorine atom, an alkyl group having 1-20 carbon atoms, or a fluoroalkyl group having 1-20 carbon atoms, and q is an integer of 0-4. The group represented by the formula (G) is a group obtained by removing two hydroxyl groups from bisphenol fluorine which may have a substituent on a benzene ring having a phenolic hydroxyl group. As the bisphenol oxale derivative having a substituent on the benzene ring having a phenolic hydroxyl group, biscresyl stilbene and the like may, for example, be mentioned.
雙(偏苯三甲酸酐)酯較佳為芳香族酯。作為X,上述(A)~(K)中較佳為(A)(B)(C)(D)(G)(H)(I)。其中,較佳為(A)~(D),尤佳為(B)具有聯苯骨架之基。於X為通式(B)所表示之基之情形時,就聚醯亞胺在有機溶劑中之溶解性之觀點而言,X較佳為下述式(B1)所表示之2,2',3,3',5,5'-六甲基聯苯-4,4'-二基。The bis(trimellitic anhydride) ester is preferably an aromatic ester. As X, (A)(B)(C)(D)(G)(H)(I) is preferable among said (A)-(K). Among them, (A) to (D) are preferable, and (B) is particularly preferably a group having a biphenyl skeleton. When X is a group represented by general formula (B), from the viewpoint of the solubility of polyimide in an organic solvent, X is preferably 2,2' represented by the following formula (B1): ,3,3',5,5'-hexamethylbiphenyl-4,4'-diyl.
[化3] [Chem 3]
通式(1)中X為式(B1)所表示之基之酸二酐為下述式(3)所表示之雙(1,3-二側氧-1,3-二氫異苯并呋喃-5-羧酸)-2,2',3,3',5,5'-六甲基聯苯-4,4'-二基(簡稱:TAHMBP)。In the general formula (1), X is the acid dianhydride of the group represented by the formula (B1) is the bis(1,3-two side oxygen-1,3-dihydroisobenzofuran represented by the following formula (3) -5-carboxylic acid)-2,2',3,3',5,5'-hexamethylbiphenyl-4,4'-diyl (abbreviation: TAHMBP).
[化4] [chemical 4]
就提高聚醯亞胺樹脂與丙烯酸系樹脂之相溶性,並且兼具由樹脂組合物形成之膜等成形體之透明性及機械強度之觀點而言,相對於酸二酐成分總量100莫耳%,含氟之芳香族四羧酸二酐之含量較佳為30~90莫耳%,更佳為35~80莫耳%,進而較佳為40~75莫耳%。就同樣之觀點而言,相對於酸二酐成分總量100莫耳%,不含氟之芳香族四羧酸二酐之含量較佳為10~70莫耳%,更佳為20~65莫耳%,進而較佳為25~60莫耳%。From the perspective of improving the compatibility between polyimide resin and acrylic resin, and having both the transparency and mechanical strength of molded products such as films formed from the resin composition, relative to 100 moles of the total amount of acid dianhydride components %, the content of fluorine-containing aromatic tetracarboxylic dianhydride is preferably 30-90 mol%, more preferably 35-80 mol%, and still more preferably 40-75 mol%. From the same point of view, the content of fluorine-free aromatic tetracarboxylic dianhydride is preferably 10-70 mol%, more preferably 20-65 mol%, relative to 100 mol% of the total amount of acid dianhydride. ear %, and more preferably 25 to 60 mole %.
如上所述,作為不含氟之芳香族四羧酸二酐,較佳為PMDA、MPDA、BPDA、ODPA、BTDA、BPADA、BPAF、雙(偏苯三甲酸酐)酯,該等之合計較佳為10~70莫耳%,更佳為20~65莫耳%,進而較佳為25~60莫耳%。As mentioned above, PMDA, MPDA, BPDA, ODPA, BTDA, BPADA, BPAF, and bis(trimellitic anhydride) ester are preferable as the fluorine-free aromatic tetracarboxylic dianhydride, and the total of these is preferably 10-70 mol%, more preferably 20-65 mol%, still more preferably 25-60 mol%.
謀求兼具與丙烯酸系樹脂之相溶性及機械強度所需之不含氟之芳香族四羧酸二酐之量有根據酸二酐之種類等而不同的情形。例如,PMDA由於具有剛性結構,故而即便少量亦大幅有助於提昇機械強度,但若PMDA之量超過70莫耳%,則存在聚醯亞胺在有機溶劑中之溶解性或與丙烯酸系樹脂之相溶性下降之傾向。另一方面,BPADA具有鍵結有酸酐基之2個苯環經由4,4'-亞異丙基二苯氧基鍵結而成之結構,分子鏈之柔軟性較高,故而即便於BPADA之量較多之情形時,亦不易使在有機溶劑中之溶解性或相溶性下降。藉由併用PMDA及BPADA作為不含氟之芳香族四羧酸二酐,聚醯亞胺樹脂與丙烯酸系樹脂之混合物於二氯甲烷等低沸點溶劑中亦可表現出相溶性。又,由含有PMDA及BPADA作為不含氟之芳香族四羧酸二酐之聚醯亞胺樹脂與丙烯酸系樹脂之混合物所形成的膜等成形體之機械強度亦優異。The amount of the fluorine-free aromatic tetracarboxylic dianhydride required to achieve both compatibility with the acrylic resin and mechanical strength may vary depending on the type of the acid dianhydride. For example, since PMDA has a rigid structure, even a small amount greatly contributes to the improvement of mechanical strength, but if the amount of PMDA exceeds 70 mol%, there will be a problem with the solubility of polyimide in organic solvents or the solubility of acrylic resins. Tendency to decrease compatibility. On the other hand, BPADA has a structure in which two benzene rings bonded with acid anhydride groups are bonded through 4,4'-isopropylidene diphenoxy group, and the molecular chain has high flexibility, so even BPADA When the amount is large, it is not easy to reduce the solubility or compatibility in organic solvents. By using PMDA and BPADA together as fluorine-free aromatic tetracarboxylic dianhydride, the mixture of polyimide resin and acrylic resin can also show compatibility in low-boiling solvents such as methylene chloride. In addition, molded articles such as films formed of a mixture of polyimide resin and acrylic resin containing PMDA and BPADA as fluorine-free aromatic tetracarboxylic dianhydrides are also excellent in mechanical strength.
就獲得兼具在有機溶劑中之溶解性、及與丙烯酸系樹脂之相溶性之聚醯亞胺之觀點而言,相對於酸二酐成分總量100莫耳%,含氟之芳香族四羧酸二酐與不含氟之芳香族四羧酸二酐合計含量即芳香族四羧酸二酐之含量較佳為80莫耳%以上,更佳為85莫耳%以上,亦可為90莫耳%以上、95莫耳%以上或100%。相對於酸二酐成分總量100莫耳%,6FDA、PMDA、MPDA、BPDA、ODPA、BTDA、BPADA、BPAF、雙(偏苯三甲酸酐)酯之合計含量較佳為80莫耳%以上,更佳為85莫耳%以上,亦可為90莫耳%以上、95莫耳%以上或100%。作為雙(偏苯三甲酸酐)酯,較佳為TAHQ及TAHMBP,尤佳為TAHMBP。From the viewpoint of obtaining polyimide having both solubility in organic solvents and compatibility with acrylic resins, fluorine-containing aromatic tetracarboxylic The total content of acid dianhydride and fluorine-free aromatic tetracarboxylic dianhydride, that is, the content of aromatic tetracarboxylic dianhydride is preferably at least 80 mol%, more preferably at least 85 mol%, and can also be 90 mol More than ear %, more than 95 mole % or 100%. Relative to 100 mol% of the total amount of acid dianhydride components, the total content of 6FDA, PMDA, MPDA, BPDA, ODPA, BTDA, BPADA, BPAF, and bis(trimellitic anhydride) ester is preferably more than 80 mol%. It is preferably at least 85 mol%, and may be at least 90 mol%, at least 95 mol%, or 100%. As bis(trimellitic anhydride) ester, TAHQ and TAHMBP are preferable, and TAHMBP is especially preferable.
聚醯亞胺可含有非芳香族四羧酸二酐作為來自四羧酸二酐之結構。作為非芳香族四羧酸二酐之例,可例舉脂環式四羧酸二酐。The polyimide may contain non-aromatic tetracarboxylic dianhydride as a structure derived from tetracarboxylic dianhydride. As an example of a non-aromatic tetracarboxylic dianhydride, an alicyclic tetracarboxylic dianhydride is mentioned.
作為脂環式四羧酸二酐,可例舉:1,2,3,4-環丁烷四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐、1,2,4,5-環己烷四羧酸二酐、1,1'-聯環己烷-3,3',4,4'四羧酸-3,4,3',4'-二酐、降𦯉烷-2-螺-α-環戊酮-α'-螺-2''-降𦯉烷-5,5'',6,6''-四羧酸二酐、2,2'-聯降𦯉烷-5,5',6,6'四羧酸二酐等。就聚醯亞胺之透明性及機械強度之觀點而言,作為脂環式四羧酸二酐,較佳為1,2,3,4-環丁烷四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐、或1,2,4,5-環己烷四羧酸二酐,尤佳為1,2,3,4-環丁烷四羧酸二酐。As the alicyclic tetracarboxylic dianhydride, 1,2,3,4-cyclobutane tetracarboxylic dianhydride, 1,2,3,4-cyclopentane tetracarboxylic dianhydride, 1, 2,4,5-Cyclohexanetetracarboxylic dianhydride, 1,1'-bicyclohexane-3,3',4,4'tetracarboxylic acid-3,4,3',4'-dianhydride , Nor-2-spiro-α-cyclopentanone-α'-spiro-2''-nor-2-5,5'',6,6''-tetracarboxylic dianhydride, 2,2' -Norrane-5,5',6,6'tetracarboxylic dianhydride, etc. From the viewpoint of the transparency and mechanical strength of polyimide, the alicyclic tetracarboxylic dianhydride is preferably 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2, 3,4-cyclopentane tetracarboxylic dianhydride, or 1,2,4,5-cyclohexane tetracarboxylic dianhydride, especially 1,2,3,4-cyclobutane tetracarboxylic dianhydride .
作為上述以外之四羧酸二酐之例,可例舉:乙烯四羧酸二酐、丁烷四羧酸二酐等。As an example of tetracarboxylic dianhydride other than the above, ethylene tetracarboxylic dianhydride, butane tetracarboxylic dianhydride, etc. are mentioned.
(二胺) 本實施方式中使用之聚醯亞胺含有氟烷基取代聯苯胺作為二胺成分。 (diamine) The polyimide used in this embodiment contains a fluoroalkyl-substituted benzidine as a diamine component.
作為氟烷基取代聯苯胺之例,可例舉:2-氟聯苯胺、3-氟聯苯胺、2,3-二氟聯苯胺、2,5-二氟聯苯胺、2,6-二氟聯苯胺、2,3,5-三氟聯苯胺、2,3,6-三氟聯苯胺、2,3,5,6-四氟聯苯胺、2,2'-二氟聯苯胺、3,3'-二氟聯苯胺、2,3'-二氟聯苯胺、2,2',3-三氟聯苯胺、2,3,3'-三氟聯苯胺、2,2',5-三氟聯苯胺、2,2',6-三氟聯苯胺、2,3',5-三氟聯苯胺、2,3',6-三氟聯苯胺、2,2',3,3'-四氟聯苯胺、2,2',5,5'-四氟聯苯胺、2,2',6,6'-四氟聯苯胺、2,2',3,3',6,6'-六氟聯苯胺、2,2',3,3',5,5',6,6'-八氟聯苯胺、2-(三氟甲基)聯苯胺、3-(三氟甲基)聯苯胺、2,3-雙(三氟甲基)聯苯胺、2,5-雙(三氟甲基)聯苯胺、2,6-雙(三氟甲基)聯苯胺、2,3,5-三(三氟甲基)聯苯胺、2,3,6-三(三氟甲基)聯苯胺、2,3,5,6-四(三氟甲基)聯苯胺、2,2'-雙(三氟甲基)聯苯胺、3,3'-雙(三氟甲基)聯苯胺、2,3'-雙(三氟甲基)聯苯胺、2,2',3-三(三氟甲基)聯苯胺、2,3,3'-三(三氟甲基)聯苯胺、2,2',5-三(三氟甲基)聯苯胺、2,2',6-三(三氟甲基)聯苯胺、2,3',5-三(三氟甲基)聯苯胺、2,3',6,-三(三氟甲基)聯苯胺、2,2',3,3'-四(三氟甲基)聯苯胺、2,2',5,5'-四(三氟甲基)聯苯胺、2,2',6,6'-四(三氟甲基)聯苯胺等。Examples of fluoroalkyl-substituted benzidine include: 2-fluorobenzidine, 3-fluorobenzidine, 2,3-difluorobenzidine, 2,5-difluorobenzidine, 2,6-difluorobenzidine Benzidine, 2,3,5-trifluorobenzidine, 2,3,6-trifluorobenzidine, 2,3,5,6-tetrafluorobenzidine, 2,2'-difluorobenzidine, 3, 3'-difluorobenzidine, 2,3'-difluorobenzidine, 2,2',3-trifluorobenzidine, 2,3,3'-trifluorobenzidine, 2,2',5-trifluorobenzidine Fluorobenzidine, 2,2',6-trifluorobenzidine, 2,3',5-trifluorobenzidine, 2,3',6-trifluorobenzidine, 2,2',3,3'- Tetrafluorobenzidine, 2,2',5,5'-tetrafluorobenzidine, 2,2',6,6'-tetrafluorobenzidine, 2,2',3,3',6,6'- Hexafluorobenzidine, 2,2',3,3',5,5',6,6'-octafluorobenzidine, 2-(trifluoromethyl)benzidine, 3-(trifluoromethyl)biphenyl Aniline, 2,3-bis(trifluoromethyl)benzidine, 2,5-bis(trifluoromethyl)benzidine, 2,6-bis(trifluoromethyl)benzidine, 2,3,5- Tris(trifluoromethyl)benzidine, 2,3,6-tris(trifluoromethyl)benzidine, 2,3,5,6-tetrakis(trifluoromethyl)benzidine, 2,2'-bis (Trifluoromethyl)benzidine, 3,3'-bis(trifluoromethyl)benzidine, 2,3'-bis(trifluoromethyl)benzidine, 2,2',3-tris(trifluoromethyl)benzidine Methyl)benzidine, 2,3,3'-tris(trifluoromethyl)benzidine, 2,2',5-tris(trifluoromethyl)benzidine, 2,2',6-tris(trifluoromethyl)benzidine Fluoromethyl)benzidine, 2,3',5-tris(trifluoromethyl)benzidine, 2,3',6,-tris(trifluoromethyl)benzidine, 2,2',3,3 '-tetra(trifluoromethyl)benzidine, 2,2',5,5'-tetrakis(trifluoromethyl)benzidine, 2,2',6,6'-tetrakis(trifluoromethyl)benzidine Aniline etc.
氟烷基取代聯苯胺中,就兼具聚醯亞胺之溶解性及透明性之觀點而言,氟烷基取代聯苯胺之氟烷基較佳為全氟烷基。作為全氟烷基,較佳為三氟甲基。其中,就聚醯亞胺在有機溶劑中之溶解性及與丙烯酸系樹脂之相溶性之觀點而言,較佳為於聯苯之2位具有全氟烷基之全氟烷基取代聯苯胺,尤佳為2,2'-雙(三氟甲基)聯苯胺(以下記載為「TFMB」)。藉由於聯苯之2位及2'位具有三氟甲基,除了因三氟甲基之拉電子性而π電子密度下降以外,還因三氟甲基之位阻而聯苯之2個苯環間之鍵結扭轉,π共軛之平面性下降,故而吸收端波長發生短波長位移,可減少聚醯亞胺之著色。Among the fluoroalkyl-substituted benzidines, the fluoroalkyl group of the fluoroalkyl-substituted benzidine is preferably a perfluoroalkyl group from the viewpoint of achieving both solubility and transparency of the polyimide. The perfluoroalkyl group is preferably a trifluoromethyl group. Among them, perfluoroalkyl-substituted benzidine having a perfluoroalkyl group at the 2-position of biphenyl is preferable from the viewpoint of solubility in organic solvents of polyimide and compatibility with acrylic resins, Especially preferred is 2,2'-bis(trifluoromethyl)benzidine (hereinafter referred to as "TFMB"). Since the 2-position and 2'-position of biphenyl have a trifluoromethyl group, in addition to the electron-withdrawing properties of the trifluoromethyl group, the π-electron density decreases, and the steric hindrance of the trifluoromethyl group also makes the two phenyl groups of biphenyl The bond between the rings is twisted, and the planarity of π-conjugation is reduced, so the wavelength of the absorption end is shifted to a short wavelength, which can reduce the coloring of polyimide.
相對於二胺成分總量100莫耳%,氟烷基取代聯苯胺之含量較佳為25莫耳%以上,更佳為30莫耳%以上,進而較佳為40莫耳%以上,尤佳為50莫耳%以上,亦可為60莫耳%以上、70莫耳%以上、80莫耳%以上、85莫耳%以上或90莫耳%以上。藉由氟烷基取代聯苯胺之含量較高,存在抑制膜之著色,並且鉛筆硬度或彈性模數等機械強度變高之傾向。Relative to 100 mol% of the total amount of diamine components, the content of fluoroalkyl-substituted benzidine is preferably at least 25 mol%, more preferably at least 30 mol%, further preferably at least 40 mol%, especially preferably It is 50 mol% or more, and may be 60 mol% or more, 70 mol% or more, 80 mol% or more, 85 mol% or more, or 90 mol% or more. When the content of fluoroalkyl-substituted benzidine is high, coloring of the film is suppressed, and mechanical strength such as pencil hardness and elastic modulus tends to increase.
聚醯亞胺可含有除了氟烷基取代聯苯胺以外之二胺作為來自二胺之結構。作為除了氟烷基取代聯苯胺以外之二胺之例,可例舉:2,4-二胺基甲苯、2,5-二胺基甲苯、對苯二胺、間苯二胺、鄰苯二胺、3,3'-二胺基二苯醚、3,4'-二胺基二苯醚、4,4'-二胺基二苯醚、3,3'-二胺基二苯硫醚、3,4'-二胺基二苯硫醚、4,4'-二胺基二苯硫醚、3,3'-二胺基二苯碸、3,4'-二胺基二苯碸、4,4'-二胺基二苯碸、9,9-雙(4-胺基苯基)茀、3,3'-二胺基二苯甲酮、4,4'-二胺基二苯甲酮、3,4'-二胺基二苯甲酮、3,3'-二胺基二苯甲烷、4,4'-二胺基二苯甲烷、3,4'-二胺基二苯甲烷、2,2-二(3-胺基苯基)丙烷、2,2-二(4-胺基苯基)丙烷、2-(3-胺基苯基)-2-(4-胺基苯基)丙烷、1,1-二(3-胺基苯基)-1-苯乙烷、1,1-二(4-胺基苯基)-1-苯乙烷、1-(3-胺基苯基)-1-(4-胺基苯基)-1-苯乙烷、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(3-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯甲醯基)苯、1,3-雙(4-胺基苯甲醯基)苯、1,4-雙(3-胺基苯甲醯基)苯、1,4-雙(4-胺基苯甲醯基)苯、1,3-雙(3-胺基-α,α-二甲基苄基)苯、1,3-雙(4-胺基-α,α-二甲基苄基)苯、1,4-雙(3-胺基-α,α-二甲基苄基)苯、1,4-雙(4-胺基-α,α-二甲基苄基)苯、2,6-雙(3-胺基苯氧基)苯甲腈、2,6-雙(3-胺基苯氧基)吡啶、4,4'-雙(3-胺基苯氧基)聯苯、4,4'-雙(4-胺基苯氧基)聯苯、雙[4-(3-胺基苯氧基)苯基]酮、雙[4-(4-胺基苯氧基)苯基]酮、雙[4-(3-胺基苯氧基)苯基]硫醚、雙[4-(4-胺基苯氧基)苯基]硫醚、雙[4-(3-胺基苯氧基)苯基]碸、雙[4-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]醚、雙[4-(4-胺基苯氧基)苯基]醚、2,2-雙[4-(3-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、1,3-雙[4-(3-胺基苯氧基)苯甲醯基]苯、1,3-雙[4-(4-胺基苯氧基)苯甲醯基]苯、1,4-雙[4-(3-胺基苯氧基)苯甲醯基]苯、1,4-雙[4-(4-胺基苯氧基)苯甲醯基]苯、1,3-雙[4-(3-胺基苯氧基)-α,α-二甲基苄基]苯、1,3-雙[4-(4-胺基苯氧基)-α,α-二甲基苄基]苯、1,4-雙[4-(3-胺基苯氧基)-α,α-二甲基苄基]苯、1,4-雙[4-(4-胺基苯氧基)-α,α-二甲基苄基]苯、4,4'-雙[4-(4-胺基苯氧基)苯甲醯基]二苯醚、4,4'-雙[4-(4-胺基-α,α-二甲基苄基)苯氧基]二苯甲酮、4,4'-雙[4-(4-胺基-α,α-二甲基苄基)苯氧基]二苯碸、4,4'-雙[4-(4-胺基苯氧基)苯氧基]二苯碸、3,3'-二胺基-4,4'-二苯氧基二苯甲酮、3,3'-二胺基-4,4'-二聯苯氧基二苯甲酮、3,3'-二胺基-4-苯氧基二苯甲酮、3,3'-二胺基-4-聯苯氧基二苯甲酮、6,6'-雙(3-胺基苯氧基)-3,3,3',3'-四甲基-1,1'-螺二茚滿、6,6'-雙(4-胺基苯氧基)-3,3,3',3'-四甲基-1,1'-螺二茚滿、1,3-雙(3-胺基丙基)四甲基二矽氧烷、1,3-雙(4-胺基丁基)四甲基二矽氧烷、α,ω-雙(3-胺基丙基)聚二甲基矽氧烷、α,ω-雙(3-胺基丁基)聚二甲基矽氧烷、雙(胺基甲基)醚、雙(2-胺基乙基)醚、雙(3-胺基丙基)醚、雙(2-胺基甲氧基)乙基]醚、雙[2-(2-胺基乙氧基)乙基]醚、雙[2-(3-胺基丙氧基)乙基]醚、1,2-雙(胺基甲氧基)乙烷、1,2-雙(2-胺基乙氧基)乙烷、1,2-雙[2-(胺基甲氧基)乙氧基]乙烷、1,2-雙[2-(2-胺基乙氧基)乙氧基]乙烷、乙二醇雙(3-胺基丙基)醚、二乙二醇雙(3-胺基丙基)醚、三乙二醇雙(3-胺基丙基)醚、乙二胺、1,3-二胺基丙烷、1,4-二胺基丁烷、1,5-二胺基戊烷、1,6-二胺基己烷、1,7-二胺基庚烷、1,8-二胺基辛烷、1,9-二胺基壬烷、1,10-二胺基癸烷、1,11-二胺基十一烷、1,12-二胺基十二烷、1,2-二胺基環己烷、1,3-二胺基環己烷、1,4-二胺基環己烷、反式-1,4-二胺基環己烷、1,2-二(2-胺基乙基)環己烷、1,3-二(2-胺基乙基)環己烷、1,4-二(2-胺基乙基)環己烷、雙(4-胺基環己基)甲烷、2,6-雙(胺基甲基)雙環[2.2.1]庚烷、2,5-雙(胺基甲基)雙環[2.2.1]庚烷、1,4-二胺基-2-氟苯、1,4-二胺基-2,3-二氟苯、1,4-二胺基-2,5-二氟苯、1,4-二胺基-2,6-二氟苯、1,4-二胺基-2,3,5-三氟苯、1,4-二胺基、2,3,5,6-四氟苯、1,4-二胺基-2-(三氟甲基)苯、1,4-二胺基-2,3-雙(三氟甲基)苯、1,4-二胺基-2,5-雙(三氟甲基)苯、1,4-二胺基-2,6-雙(三氟甲基)苯、1,4-二胺基-2,3,5-三(三氟甲基)苯、1,4-二胺基、2,3,5,6-四(三氟甲基)苯。The polyimide may contain diamines other than fluoroalkyl-substituted benzidine as structures derived from diamines. Examples of diamines other than fluoroalkyl-substituted benzidine include: 2,4-diaminotoluene, 2,5-diaminotoluene, p-phenylenediamine, m-phenylenediamine, ortho-phenylenediamine Amine, 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl sulfide , 3,4'-diaminodiphenylsulfide, 4,4'-diaminodiphenylsulfide, 3,3'-diaminodiphenylsulfide, 3,4'-diaminodiphenylsulfide , 4,4'-diaminodiphenylphenone, 9,9-bis(4-aminophenyl) terpene, 3,3'-diaminobenzophenone, 4,4'-diaminodiphenone Benzophenone, 3,4'-diaminobenzophenone, 3,3'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane Benzene, 2,2-bis(3-aminophenyl)propane, 2,2-bis(4-aminophenyl)propane, 2-(3-aminophenyl)-2-(4-amine phenyl)propane, 1,1-bis(3-aminophenyl)-1-phenylethane, 1,1-bis(4-aminophenyl)-1-phenylethane, 1-(3 -aminophenyl)-1-(4-aminophenyl)-1-phenylethane, 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-amino Phenoxy)benzene, 1,4-bis(3-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene Acyl)benzene, 1,3-bis(4-aminobenzoyl)benzene, 1,4-bis(3-aminobenzoyl)benzene, 1,4-bis(4-aminobenzoyl)benzene Formyl)benzene, 1,3-bis(3-amino-α,α-dimethylbenzyl)benzene, 1,3-bis(4-amino-α,α-dimethylbenzyl) Benzene, 1,4-bis(3-amino-α,α-dimethylbenzyl)benzene, 1,4-bis(4-amino-α,α-dimethylbenzyl)benzene, 2, 6-bis(3-aminophenoxy)benzonitrile, 2,6-bis(3-aminophenoxy)pyridine, 4,4'-bis(3-aminophenoxy)biphenyl, 4,4'-bis(4-aminophenoxy)biphenyl, bis[4-(3-aminophenoxy)phenyl]ketone, bis[4-(4-aminophenoxy)benzene base] ketone, bis[4-(3-aminophenoxy)phenyl]sulfide, bis[4-(4-aminophenoxy)phenyl]sulfide, bis[4-(3-amine ylphenoxy)phenyl]pyridine, bis[4-(4-aminophenoxy)phenyl]pyridine, bis[4-(3-aminophenoxy)phenyl]ether, bis[4- (4-aminophenoxy)phenyl]ether, 2,2-bis[4-(3-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenyl oxy)phenyl]propane, 1,3-bis[4-(3-aminophenoxy)benzoyl]benzene, 1,3-bis[4-(4-aminophenoxy)benzene Formyl]benzene, 1,4-bis[4-(3-aminophenoxy)benzoyl]benzene, 1,4-bis[4-(4-aminophenoxy)benzoyl Base] benzene, 1,3-bis[4-(3-aminophenoxy)-α,α-dimethylbenzyl]benzene, 1,3-bis[4-(4-aminophenoxy )-α,α-Dimethylbenzyl]benzene, 1,4-bis[4-(3-aminophenoxy)-α,α-dimethylbenzyl]benzene, 1,4-bis[ 4-(4-aminophenoxy)-α,α-dimethylbenzyl]benzene, 4,4'-bis[4-(4-aminophenoxy)benzoyl]diphenyl ether , 4,4'-bis[4-(4-amino-α,α-dimethylbenzyl)phenoxy]benzophenone, 4,4'-bis[4-(4-amino- α,α-Dimethylbenzyl)phenoxy]diphenylphenoxide, 4,4'-bis[4-(4-aminophenoxy)phenoxy]diphenylphenoxide, 3,3'-diphenoxy Amino-4,4'-diphenoxybenzophenone, 3,3'-diamino-4,4'-diphenoxybenzophenone, 3,3'-diamino- 4-phenoxybenzophenone, 3,3'-diamino-4-biphenoxybenzophenone, 6,6'-bis(3-aminophenoxy)-3,3, 3',3'-tetramethyl-1,1'-spirobiindane, 6,6'-bis(4-aminophenoxy)-3,3,3',3'-tetramethyl- 1,1'-spirobiindan, 1,3-bis(3-aminopropyl)tetramethyldisiloxane, 1,3-bis(4-aminobutyl)tetramethyldisiloxane alkane, α,ω-bis(3-aminopropyl)polydimethylsiloxane, α,ω-bis(3-aminobutyl)polydimethylsiloxane, bis(aminomethyl) ) ether, bis(2-aminoethyl) ether, bis(3-aminopropyl) ether, bis(2-aminomethoxy)ethyl]ether, bis[2-(2-aminoethyl) oxy)ethyl]ether, bis[2-(3-aminopropoxy)ethyl]ether, 1,2-bis(aminomethoxy)ethane, 1,2-bis(2-amine ethoxy)ethane, 1,2-bis[2-(aminomethoxy)ethoxy]ethane, 1,2-bis[2-(2-aminoethoxy)ethoxy ]ethane, ethylene glycol bis(3-aminopropyl) ether, diethylene glycol bis(3-aminopropyl) ether, triethylene glycol bis(3-aminopropyl) ether, ethylene glycol bis(3-aminopropyl) ether, Amine, 1,3-diaminopropane, 1,4-diaminobutane, 1,5-diaminopentane, 1,6-diaminohexane, 1,7-diaminoheptane , 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, 1,11-diaminoundecane, 1,12-diaminodecane Dioxane, 1,2-diaminocyclohexane, 1,3-diaminocyclohexane, 1,4-diaminocyclohexane, trans-1,4-diaminocyclohexane, 1,2-bis(2-aminoethyl)cyclohexane, 1,3-bis(2-aminoethyl)cyclohexane, 1,4-bis(2-aminoethyl)cyclohexane , Bis(4-aminocyclohexyl)methane, 2,6-bis(aminomethyl)bicyclo[2.2.1]heptane, 2,5-bis(aminomethyl)bicyclo[2.2.1]heptane alkanes, 1,4-diamino-2-fluorobenzene, 1,4-diamino-2,3-difluorobenzene, 1,4-diamino-2,5-difluorobenzene, 1,4 -Diamino-2,6-difluorobenzene, 1,4-diamino-2,3,5-trifluorobenzene, 1,4-diamino, 2,3,5,6-tetrafluorobenzene , 1,4-diamino-2-(trifluoromethyl)benzene, 1,4-diamino-2,3-bis(trifluoromethyl)benzene, 1,4-diamino-2, 5-bis(trifluoromethyl)benzene, 1,4-diamino-2,6-bis(trifluoromethyl)benzene, 1,4-diamino-2,3,5-tris(trifluoro Methyl)benzene, 1,4-diamino, 2,3,5,6-tetrakis(trifluoromethyl)benzene.
例如,藉由除使用氟烷基取代聯苯胺以外,還使用二胺基二苯碸作為二胺,有聚醯亞胺在有機溶劑中之溶解性或透明性提昇之情形。二胺基二苯碸中,較佳為3,3'-二胺基二苯碸(3,3'-DDS)及4,4'-二胺基二苯碸(4,4'-DDS)。可併用3,3'-DDS與4,4'-DDS。For example, by using diaminodiphenylamine as a diamine in addition to fluoroalkyl-substituted benzidine, the solubility or transparency of polyimide in an organic solvent may be improved. Among diaminodiphenylsulfones, 3,3'-diaminodiphenylsulfone (3,3'-DDS) and 4,4'-diaminodiphenylsulfone (4,4'-DDS) are preferred . 3,3'-DDS and 4,4'-DDS can be used together.
相對於二胺總量100莫耳%,二胺基二苯碸之含量可為1~40莫耳%、3~30莫耳%或5~25莫耳%。Relative to 100 mol% of the total amount of diamines, the content of diaminodiphenylphenone can be 1-40 mol%, 3-30 mol%, or 5-25 mol%.
(聚醯亞胺之製備) 藉由酸二酐與二胺之反應可獲得作為聚醯亞胺前驅物之聚醯胺酸,藉由聚醯胺酸之脫水環化(醯亞胺化)可獲得聚醯亞胺。藉由如上述調整聚醯亞胺之組成即酸二酐及二胺之種類及比率,聚醯亞胺具有透明性及在有機溶劑中之溶解性,並且表現出與丙烯酸系樹脂之相溶性。 (Preparation of polyimide) Polyamic acid as a precursor of polyimide can be obtained through the reaction of acid dianhydride and diamine, and polyimide can be obtained through dehydration and cyclization (imidization) of polyamic acid. By adjusting the composition of polyimide, that is, the types and ratios of acid dianhydride and diamine, polyimide has transparency and solubility in organic solvents, and exhibits compatibility with acrylic resins.
聚醯胺酸之製備方法並無特別限定,可應用所有公知方法。例如,藉由使酸二酐與二胺以大致相等之莫耳量(95:100~105:100之莫耳比)溶解於有機溶劑中並進行攪拌,可獲得聚醯胺酸溶液。聚醯胺酸溶液之濃度通常為5~35重量%,較佳為10~30重量%。於該範圍之濃度之情形時,藉由聚合所得之聚醯胺酸具有適當之分子量,並且聚醯胺酸溶液具有適當之黏度。The method for producing polyamide acid is not particularly limited, and all known methods can be applied. For example, a polyamic acid solution can be obtained by dissolving acid dianhydride and diamine in an organic solvent in approximately equal molar amounts (95:100 to 105:100 molar ratio) and stirring. The concentration of the polyamide acid solution is usually 5 to 35% by weight, preferably 10 to 30% by weight. In the case of the concentration in this range, the polyamic acid obtained by polymerization has an appropriate molecular weight, and the polyamic acid solution has an appropriate viscosity.
於使聚醯胺酸聚合時,為了抑制酸二酐之開環,較佳為於二胺中加入酸二酐之方法。於添加複數種二胺或複數種酸二酐之情形時,可一次添加,亦可分複數次添加。藉由調整單體之添加順序,亦可控制聚醯亞胺之各物性。When polymerizing polyamic acid, in order to suppress the ring-opening of acid dianhydride, the method of adding acid dianhydride to diamine is preferable. When adding plural kinds of diamines or plural kinds of acid dianhydrides, they may be added at one time, or may be divided and added several times. The physical properties of polyimide can also be controlled by adjusting the order of adding monomers.
用於使聚醯胺酸聚合之有機溶劑並無特別限定,只要為不會與二胺及酸二酐產生反應,可使聚醯胺酸溶解之溶劑即可。作為有機溶劑,可例舉:甲基脲、N,N-二甲基乙基脲等脲系溶劑;二甲基亞碸、二苯碸、四甲基碸等亞碸或碸系溶劑;N,N-二甲基乙醯胺(DMAc)、N,N-二甲基甲醯胺(DMF)、N,N'-二乙基乙醯胺、N-甲基-2-吡咯啶酮(NMP)、γ-丁內酯、六甲基磷酸三醯胺等醯胺系溶劑;氯仿、二氯甲烷等鹵代烷基系溶劑;苯、甲苯等芳香族烴系溶劑、四氫呋喃、1,3-二氧戊環、1,4-二㗁烷、二甲醚、二乙醚、對甲酚甲醚等醚系溶劑。通常,該等溶劑單獨使用或視需要適當組合2種以上使用。就聚醯胺酸之溶解性及聚合反應性之觀點而言,較佳為使用DMAc、DMF、NMP等。The organic solvent used for polymerizing polyamic acid is not particularly limited, as long as it does not react with diamine and acid dianhydride and can dissolve polyamic acid. As the organic solvent, for example: urea solvents such as methyl urea and N,N-dimethylethyl urea; , N-dimethylacetamide (DMAc), N,N-dimethylformamide (DMF), N,N'-diethylacetamide, N-methyl-2-pyrrolidone ( Amide-based solvents such as NMP), γ-butyrolactone, and hexamethyltriamide phosphate; halogenated alkyl-based solvents such as chloroform and methylene chloride; aromatic hydrocarbon-based solvents such as benzene and toluene, tetrahydrofuran, 1,3-bis Oxolane, 1,4-dioxane, dimethyl ether, diethyl ether, p-cresol methyl ether and other ether solvents. Usually, these solvents are used individually or in appropriate combination of 2 or more types as needed. From the viewpoint of solubility and polymerization reactivity of polyamic acid, it is preferable to use DMAc, DMF, NMP, and the like.
藉由聚醯胺酸之脫水環化可獲得聚醯亞胺。作為由聚醯胺酸溶液製備聚醯亞胺之方法,可例舉於聚醯胺酸溶液中添加脫水劑、醯亞胺化觸媒等,於溶液中進行醯亞胺化之方法。可對聚醯胺酸溶液進行加熱以促進醯亞胺化之進行。藉由將含有由聚醯胺酸之醯亞胺化所生成之聚醯亞胺之溶液與不良溶劑混合,聚醯亞胺樹脂以固體物之形式析出。藉由將聚醯亞胺樹脂以固體物之形式單離,可利用不良溶劑洗淨、去除合成聚醯胺酸時產生之雜質、或殘存脫水劑及醯亞胺化觸媒等,可防止聚醯亞胺著色或黃度上升等。又,藉由將聚醯亞胺樹脂以固體物之形式單離,於製備用於製作膜之溶液時,可應用低沸點溶劑等適於膜化之溶劑。Polyimides can be obtained by dehydration cyclization of polyamic acid. As a method of preparing polyimide from a polyamic acid solution, a method of adding a dehydrating agent, an imidization catalyst, etc. to the polyamic acid solution, and performing imidization in the solution may be mentioned. The polyamic acid solution can be heated to facilitate imidization. By mixing a solution containing polyimide produced by imidation of polyamic acid and a poor solvent, polyimide resin is precipitated as a solid. By isolating the polyimide resin in the form of solid matter, it can be washed with a poor solvent to remove impurities generated during the synthesis of polyamic acid, or residual dehydrating agents and imidization catalysts, etc., which can prevent polyimide Imide coloring or yellowness increase, etc. In addition, by isolating the polyimide resin as a solid, a solvent suitable for film formation, such as a low-boiling point solvent, can be used when preparing a solution for film formation.
聚醯亞胺之分子量(用凝膠過濾層析法(GPC)測得之聚環氧乙烷換算之重量平均分子量)較佳為10,000~300,000,更佳為20,000~250,000,進而較佳為40,000~200,000。於分子量過小之情形時,有膜之強度不足之情形。於分子量過大之情形時,有與丙烯酸系樹脂之相溶性較差之情形。The molecular weight of the polyimide (weight average molecular weight in terms of polyethylene oxide measured by gel filtration chromatography (GPC)) is preferably 10,000 to 300,000, more preferably 20,000 to 250,000, still more preferably 40,000 ~200,000. When the molecular weight is too small, the strength of the film may be insufficient. When the molecular weight is too large, the compatibility with the acrylic resin may be poor.
聚醯亞胺樹脂較佳為可溶於酮系溶劑或鹵代烷基系溶劑等非醯胺系溶劑中者。聚醯亞胺樹脂對溶劑表現出溶解性意指以5重量%以上之濃度溶解。於一實施方式中,聚醯亞胺樹脂對二氯甲烷表現出溶解性。二氯甲烷由於沸點較低,容易去除製作膜時之殘存溶劑,故而藉由使用可溶於二氯甲烷之聚醯亞胺樹脂,可期待提昇膜之生產性。The polyimide resin is preferably soluble in non-amide-based solvents such as ketone-based solvents and halogenated alkyl-based solvents. The fact that the polyimide resin exhibits solubility in a solvent means that it dissolves at a concentration of 5% by weight or more. In one embodiment, the polyimide resin exhibits solubility in methylene chloride. Since dichloromethane has a low boiling point, it is easy to remove the residual solvent during film formation. Therefore, by using a polyimide resin soluble in dichloromethane, it is expected that the productivity of the film will be improved.
就樹脂組合物及膜之熱穩定性及光穩定性之觀點而言,聚醯亞胺較佳為反應性較低。聚醯亞胺之酸值較佳為0.4 mmol/g以下,更佳為0.3 mmol/g以下,進而較佳為0.2 mmol/g以下。聚醯亞胺之酸值亦可為0.1 mmol/g以下、0.05 mmol/g以下或0.03 mmol/g以下。就使酸值較小之觀點而言,聚醯亞胺較佳為醯亞胺化率較高。藉由酸值較小,存在提高聚醯亞胺之穩定性,並且提昇與丙烯酸系樹脂之相溶性之傾向。From the viewpoint of thermal stability and light stability of the resin composition and film, polyimide is preferably less reactive. The acid value of polyimide is preferably at most 0.4 mmol/g, more preferably at most 0.3 mmol/g, still more preferably at most 0.2 mmol/g. The acid value of polyimide may be 0.1 mmol/g or less, 0.05 mmol/g or less, or 0.03 mmol/g or less. From the viewpoint of making the acid value smaller, polyimide preferably has a high imidization rate. There exists a tendency for the stability of polyimide to improve and the compatibility with an acrylic resin to improve because an acid value is small.
<丙烯酸系樹脂> 作為丙烯酸系樹脂,可例舉:聚甲基丙烯酸甲酯等聚(甲基)丙烯酸酯、甲基丙烯酸甲酯-(甲基)丙烯酸共聚、甲基丙烯酸甲酯-(甲基)丙烯酸酯共聚物、甲基丙烯酸甲酯-丙烯酸酯-(甲基)丙烯酸共聚物、(甲基)丙烯酸甲酯-苯乙烯共聚物等。丙烯酸系樹脂可為藉由改性而導入有戊二醯亞胺結構單元或內酯環結構單元者。聚合物之立體規則性並無特別限定,可為同排型、對排型、雜排型之任一者。 <Acrylic resin> Examples of acrylic resins include poly(meth)acrylates such as polymethyl methacrylate, methyl methacrylate-(meth)acrylic acid copolymer, methyl methacrylate-(meth)acrylate copolymer substances, methyl methacrylate-acrylate-(meth)acrylic acid copolymer, methyl (meth)acrylate-styrene copolymer, etc. The acrylic resin may be modified to introduce a glutarimide structural unit or a lactone ring structural unit. The stereoregularity of the polymer is not particularly limited, and may be any of the homogeneous type, the opposite type, and the heterogeneous type.
就透明性及與聚醯亞胺之相溶性、以及膜等成形體之機械強度之觀點而言,丙烯酸系樹脂較佳為以甲基丙烯酸甲酯為主要結構單元者。丙烯酸系樹脂中甲基丙烯酸甲酯相對於單體成分總量之量較佳為60重量%以上,亦可為70重量%以上、80重量%以上、85重量%以上、90重量%以上或95重量%以上。丙烯酸系樹脂可為甲基丙烯酸甲酯之均聚物。From the viewpoint of transparency, compatibility with polyimide, and mechanical strength of molded products such as films, the acrylic resin is preferably one containing methyl methacrylate as a main structural unit. The amount of methyl methacrylate in the acrylic resin relative to the total amount of monomer components is preferably 60% by weight or more, and may be 70% by weight or more, 80% by weight or more, 85% by weight or more, 90% by weight or more or 95% by weight. % by weight or more. The acrylic resin may be a homopolymer of methyl methacrylate.
如上所述,丙烯酸系樹脂可為導入有戊二醯亞胺結構或內酯環結構者。此種改性聚合物較佳為於甲基丙烯酸甲酯之含量處於上述範圍內之丙烯酸系聚合物中導入有戊二醯亞胺結構或內酯環結構者。即,藉由導入戊二醯亞胺結構或內酯環結構而改性之丙烯酸系樹脂中,甲基丙烯酸甲酯及甲基丙烯酸甲酯之改性結構之合計量較佳為60重量%以上,亦可為70重量%以上、80重量%以上、85重量%以上、90重量%以上或95重量%以上。改性聚合物亦可為於甲基丙烯酸甲酯之均聚物中導入有戊二醯亞胺結構或內酯環結構者。As described above, the acrylic resin may have a glutarimide structure or a lactone ring structure introduced therein. Such a modified polymer is preferably one in which a glutarimide structure or a lactone ring structure is introduced into an acrylic polymer having a methyl methacrylate content within the above-mentioned range. That is, in the acrylic resin modified by introducing a glutarimide structure or a lactone ring structure, the total amount of methyl methacrylate and the modified structure of methyl methacrylate is preferably 60% by weight or more , can also be 70% by weight or more, 80% by weight or more, 85% by weight or more, 90% by weight or more, or 95% by weight or more. The modified polymer may have a glutarimide structure or a lactone ring structure introduced into a homopolymer of methyl methacrylate.
藉由於甲基丙烯酸甲酯等丙烯酸系聚合物中導入戊二醯亞胺結構或內酯環結構,存在丙烯酸系樹脂之玻璃轉移溫度提昇之傾向。又,經戊二醯亞胺改性之丙烯酸系樹脂由於包含醯亞胺結構,故而有與聚醯亞胺之相溶性提昇之情形。The glass transition temperature of the acrylic resin tends to increase by introducing a glutarimide structure or a lactone ring structure into an acrylic polymer such as methyl methacrylate. Also, since the acrylic resin modified with glutarimide contains an imide structure, compatibility with polyimide may be improved.
具有戊二醯亞胺結構之丙烯酸系樹脂例如如日本專利特開2010-261025號公報記載,藉由將聚甲基丙烯酸甲酯樹脂進行加熱熔融,用醯亞胺化劑進行處理而獲得。於丙烯酸系聚合物具有戊二醯亞胺結構之情形時,戊二醯亞胺含量可為3重量%以上、5重量%以上、10重量%以上、20重量%以上、30重量%以上或50重量%以上。The acrylic resin having a glutarimide structure can be obtained by heating and melting polymethyl methacrylate resin and treating it with an imidization agent, as described in Japanese Patent Application Laid-Open No. 2010-261025, for example. When the acrylic polymer has a glutarimide structure, the glutarimide content may be 3% by weight or more, 5% by weight or more, 10% by weight or more, 20% by weight or more, 30% by weight or more, or 50% by weight. % by weight or more.
戊二醯亞胺含量係藉由如下方式算出:根據丙烯酸系樹脂之 1H-NMR(Hydrogen-Nuclear Magnetic Resonance,氫-核磁共振)光譜求出戊二醯亞胺結構之導入率(醯亞胺化率),對醯亞胺化率進行重量換算。例如,導入有戊二醯亞胺結構之甲基丙烯酸甲酯中,根據來自甲基丙烯酸甲酯之O-CH 3質子之波峰(3.5~3.8 ppm附近)之面積A、及來自戊二醯亞胺之N-CH 3質子之波峰(3.0~3.3 ppm附近)之面積B,求出醯亞胺化率Im=B/(A+B)。 The content of glutarimide is calculated as follows: the import rate of glutarimide structure (imide conversion rate), the imidization rate was converted by weight. For example, in methyl methacrylate introduced with a glutarimide structure, the area A of the peak (around 3.5 to 3.8 ppm) derived from the O-CH 3 proton of methyl methacrylate, and the area A derived from the glutarimide The area B of the peak (around 3.0 to 3.3 ppm) of the N-CH 3 proton of the amine is used to obtain the imidization ratio Im=B/(A+B).
就膜之耐熱性之觀點而言,丙烯酸系樹脂之玻璃轉移溫度較佳為90℃以上,更佳為100℃以上,進而較佳為110℃以上,亦可為115℃以上或120℃以上。From the viewpoint of heat resistance of the film, the glass transition temperature of the acrylic resin is preferably 90°C or higher, more preferably 100°C or higher, further preferably 110°C or higher, and may be 115°C or higher or 120°C or higher.
就在有機溶劑中之溶解性、與上述聚醯亞胺之相溶性及膜強度之觀點而言,丙烯酸系樹脂之重量平均分子量(聚苯乙烯換算)較佳為5,000~500,000,更佳為10,000~300,000,進而較佳為15,000~200,000。The weight average molecular weight (in terms of polystyrene) of the acrylic resin is preferably from 5,000 to 500,000, more preferably from 10,000, from the viewpoint of solubility in organic solvents, compatibility with the aforementioned polyimide, and film strength. -300,000, more preferably 15,000-200,000.
就樹脂組合物及膜之熱穩定性及光穩定性之觀點而言,丙烯酸系樹脂較佳為乙烯性不飽和基或羧基等反應性官能基之含量較少。丙烯酸系樹脂之碘值較佳為10.16 g/100 g(0.4 mmol/g)以下,更佳為7.62 g/100 g(0.3 mmol/g)以下,進而較佳為5.08 g/100 g(0.2 mmol/g)以下。丙烯酸系樹脂之碘值亦可為2.54 g/100 g(0.1 mmol/g)以下或1.27 g/100 g(0.05 mmol/g)以下。丙烯酸系樹脂之酸值較佳為0.4 mmol/g以下,更佳為0.3 mmol/g以下,進而較佳為0.2 mmol/g以下。丙烯酸系樹脂之酸值亦可為0.1 mmol/g以下、0.05 mmol/g以下或0.03 mmol/g以下。藉由酸值較小,存在提高丙烯酸系樹脂之穩定性,並且提昇與聚醯亞胺之相溶性之傾向。From the viewpoint of thermal stability and light stability of the resin composition and film, the acrylic resin preferably has less reactive functional groups such as ethylenically unsaturated groups and carboxyl groups. The iodine value of the acrylic resin is preferably below 10.16 g/100 g (0.4 mmol/g), more preferably below 7.62 g/100 g (0.3 mmol/g), and even more preferably below 5.08 g/100 g (0.2 mmol/g). /g) or less. The iodine value of the acrylic resin may be 2.54 g/100 g (0.1 mmol/g) or less or 1.27 g/100 g (0.05 mmol/g) or less. The acid value of the acrylic resin is preferably at most 0.4 mmol/g, more preferably at most 0.3 mmol/g, still more preferably at most 0.2 mmol/g. The acid value of the acrylic resin may be 0.1 mmol/g or less, 0.05 mmol/g or less, or 0.03 mmol/g or less. When the acid value is small, the stability of the acrylic resin is improved, and the compatibility with polyimide tends to be improved.
<樹脂組合物之製備> 將上述聚醯亞胺樹脂與丙烯酸系樹脂混合來製備樹脂組合物。上述聚醯亞胺樹脂與丙烯酸系樹脂可以任意比率表現出相溶性,故而樹脂組合物中之聚醯亞胺樹脂與丙烯酸系樹脂之比率並無特別限定。聚醯亞胺樹脂與丙烯酸系樹脂之混合比(重量比)可為98:2~2:98、95:5~10:90、或90:10~15:85。存在聚醯亞胺樹脂之比率越高,膜之彈性模數及鉛筆硬度越高,機械強度越優異之傾向。存在丙烯酸系樹脂之比率越高,膜之著色越少,透明性越高之傾向。為了充分發揮聚醯亞胺樹脂與丙烯酸系樹脂混合所帶來之透明性提昇效果,丙烯酸系樹脂相對於聚醯亞胺樹脂與丙烯酸系樹脂之合計之比率較佳為10重量%以上,亦可為15重量%以上、20重量%以上、25重量%以上、30重量%以上、35重量%以上、40重量%以上、45重量%以上、50重量%以上、60重量%以上或70重量%以上。 <Preparation of resin composition> The above polyimide resin and acrylic resin were mixed to prepare a resin composition. The polyimide resin and the acrylic resin can exhibit compatibility at any ratio, so the ratio of the polyimide resin to the acrylic resin in the resin composition is not particularly limited. The mixing ratio (weight ratio) of the polyimide resin and the acrylic resin may be 98:2-2:98, 95:5-10:90, or 90:10-15:85. The higher the ratio of the polyimide resin, the higher the elastic modulus and pencil hardness of the film, and the more excellent the mechanical strength tends to be. The higher the ratio of the acrylic resin, the less the coloring of the film and the higher the transparency tends to be. In order to give full play to the transparency improvement effect brought by mixing polyimide resin and acrylic resin, the ratio of acrylic resin to the total of polyimide resin and acrylic resin is preferably 10% by weight or more. 15% by weight or more, 20% by weight or more, 25% by weight or more, 30% by weight or more, 35% by weight or more, 40% by weight or more, 45% by weight or more, 50% by weight or more, 60% by weight or more, or 70% by weight or more .
聚醯亞胺係具有特殊分子結構之聚合物,一般在有機溶劑中之溶解性較低,且不與其他聚合物表現出相溶性。本實施方式中,聚醯亞胺含有氟烷基取代聯苯胺作為二胺成分,並且除了含有含氟之芳香族酸二酐以外,還含有不含氟之芳香族酸二酐作為酸二酐成分,藉此聚醯亞胺樹脂對有機溶劑表現出高溶解性,並且表現出與丙烯酸系樹脂之相溶性,進而表現出優異之機械強度。Polyimide is a polymer with a special molecular structure, generally has low solubility in organic solvents, and does not show compatibility with other polymers. In this embodiment, the polyimide contains a fluoroalkyl-substituted benzidine as a diamine component, and in addition to a fluorine-containing aromatic acid dianhydride, also contains a fluorine-free aromatic acid dianhydride as an acid dianhydride component. , whereby the polyimide resin exhibits high solubility to organic solvents, and exhibits compatibility with acrylic resins, thereby exhibiting excellent mechanical strength.
包含聚醯亞胺樹脂及丙烯酸系樹脂之樹脂組合物較佳為於示差掃描熱量測定(DSC)及/或動態黏彈性測定(DMA)中具有單一之玻璃轉移溫度。樹脂組合物具有單一之玻璃轉移溫度時,可視為聚醯亞胺樹脂與丙烯酸系樹脂完全相溶。包含聚醯亞胺樹脂及丙烯酸系樹脂之膜亦較佳為具有單一之玻璃轉移溫度。The resin composition including the polyimide resin and the acrylic resin preferably has a single glass transition temperature in differential scanning calorimetry (DSC) and/or dynamic viscoelasticity measurement (DMA). When the resin composition has a single glass transition temperature, it can be considered that the polyimide resin and the acrylic resin are completely compatible. Films comprising polyimide resins and acrylic resins also preferably have a single glass transition temperature.
樹脂組合物亦可為包含聚醯亞胺樹脂及丙烯酸系樹脂之混合溶液。樹脂之混合方法並無特別限定,可以固體狀態進行混合,亦可於液體中進行混合而製成混合溶液。可分開製備聚醯亞胺樹脂溶液及丙烯酸系樹脂溶液,將兩者混合來製備聚醯亞胺樹脂與丙烯酸系樹脂之混合溶液。The resin composition may also be a mixed solution including polyimide resin and acrylic resin. The method of mixing the resins is not particularly limited, and they may be mixed in a solid state or mixed in a liquid to prepare a mixed solution. The polyimide resin solution and the acrylic resin solution can be prepared separately, and the two are mixed to prepare a mixed solution of the polyimide resin and the acrylic resin.
作為包含聚醯亞胺樹脂及丙烯酸系樹脂之溶液之溶劑,並無特別限定,只要為對聚醯亞胺樹脂及丙烯酸系樹脂雙方表現出溶解性者即可。作為溶劑之例,可例舉:N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯啶酮等醯胺系溶劑;四氫呋喃、1,4-二㗁烷等醚系溶劑;丙酮、甲基乙基酮、甲基丙基酮、甲基異丙基酮、甲基異丁基酮、二乙基酮、環戊酮、環己酮、甲基環己酮等酮系溶劑;氯仿、1,2-二氯乙烷、1,1,2,2-四氯乙烷、氯苯、二氯苯、二氯甲烷等鹵代烷基系溶劑。The solvent of the solution containing the polyimide resin and the acrylic resin is not particularly limited as long as it exhibits solubility in both the polyimide resin and the acrylic resin. Examples of solvents include amide-based solvents such as N,N-dimethylformamide, N,N-dimethylacetamide, and N-methyl-2-pyrrolidone; tetrahydrofuran, 1 , 4-dioxane and other ether solvents; acetone, methyl ethyl ketone, methyl propyl ketone, methyl isopropyl ketone, methyl isobutyl ketone, diethyl ketone, cyclopentanone, cyclohexane Ketone-based solvents such as ketone and methylcyclohexanone; halogenated alkyl-based solvents such as chloroform, 1,2-dichloroethane, 1,1,2,2-tetrachloroethane, chlorobenzene, dichlorobenzene, and methylene chloride solvent.
就聚醯亞胺樹脂之溶解性、及溶液中聚醯亞胺樹脂與丙烯酸系樹脂之相溶性之觀點而言,較佳為醯胺系溶劑。另一方面,就製作膜等成形體時之溶劑去除性之觀點而言,較佳為低沸點之非醯胺系溶劑,就對聚醯亞胺樹脂及丙烯酸系樹脂雙方之溶解性優異且沸點較低,容易去除製作膜時之殘存溶劑之方面而言,較佳為酮系溶劑及鹵代烷基系溶劑。上述樹脂組合物由於聚醯亞胺樹脂與丙烯酸系樹脂之相溶性較高,故而於酮系溶劑及鹵代烷基系溶劑等低沸點之非醯胺系溶劑中亦可表現出相溶性。From the viewpoint of the solubility of the polyimide resin and the compatibility between the polyimide resin and the acrylic resin in the solution, an amide-based solvent is preferred. On the other hand, from the viewpoint of solvent removability when forming a molded product such as a film, a non-amide solvent with a low boiling point is preferred because it has excellent solubility in both polyimide resin and acrylic resin and has a boiling point It is relatively low, and it is preferable to use a ketone-based solvent and a halogenated alkyl-based solvent in terms of easy removal of the residual solvent during film formation. Due to the high compatibility between the polyimide resin and the acrylic resin, the above resin composition can also show compatibility in non-amide solvents with low boiling points such as ketone solvents and halogenated alkyl solvents.
尤其於聚醯亞胺含有PMDA或MPDA等於1個芳香環鍵結有2個酸酐基之不含氟之芳香族四羧酸二酐作為酸二酐成分之情形時,存在於低沸點之非醯胺系溶劑中,與丙烯酸系樹脂之相溶性優異之傾向。樹脂組合物中之聚醯亞胺可為具有PMDA及/或MPDA作為酸二酐成分者。相對於聚醯亞胺之酸二酐成分之總量,PMDA與MPDA之合計量可為5~65重量%、10~60重量%、15~55重量%或20~50重量%。Especially when polyimide contains PMDA or MPDA equal to 1 aromatic ring bonded with 2 acid anhydride groups, fluorine-free aromatic tetracarboxylic dianhydride as the acid dianhydride component, non-acyl dianhydride with low boiling point Among amine solvents, the compatibility with acrylic resin tends to be excellent. The polyimide in the resin composition may have PMDA and/or MPDA as an acid dianhydride component. The total amount of PMDA and MPDA may be 5-65 weight%, 10-60 weight%, 15-55 weight% or 20-50 weight% with respect to the total amount of the acid dianhydride component of polyimide.
如上所述,樹脂組合物中之聚醯亞胺可含有PMDA及BPADA作為不含氟之芳香族四羧酸二酐成分。相對於聚醯亞胺之酸二酐成分之總量,PMDA及BPADA之合計量可為30~70重量%、40~65重量%或45~60重量%。相對於聚醯亞胺之酸二酐成分之總量,BPADA之量可為5~50莫耳%、10~40莫耳%、15~35莫耳%或20~30莫耳%。As mentioned above, the polyimide in a resin composition can contain PMDA and BPADA as a fluorine-free aromatic tetracarboxylic dianhydride component. The total amount of PMDA and BPADA may be 30-70 weight%, 40-65 weight%, or 45-60 weight% with respect to the total amount of the acid dianhydride component of polyimide. The amount of BPADA may be 5-50 mol %, 10-40 mol %, 15-35 mol % or 20-30 mol % relative to the total amount of the acid dianhydride component of polyimide.
基於膜之加工性提昇或各種功能賦予等目的,可於樹脂組合物(溶液)中調配有機或無機低分子化合物、高分子化合物(例如環氧樹脂)等。樹脂組合物可包含阻燃劑、紫外線吸收劑、交聯劑、染料、顏料、界面活性劑、調平劑、塑化劑、微粒子、增感劑等。微粒子包括聚苯乙烯、聚四氟乙烯等有機微粒子、膠體二氧化矽、碳、層狀矽酸鹽等無機微粒子等,可為多孔質或中空結構。纖維補強材料包括碳纖維、玻璃纖維、芳香族聚醯胺纖維等。For the purpose of improving the processability of the film or imparting various functions, organic or inorganic low-molecular compounds, high-molecular compounds (such as epoxy resins), etc. can be formulated in the resin composition (solution). The resin composition may contain flame retardants, ultraviolet absorbers, crosslinking agents, dyes, pigments, surfactants, leveling agents, plasticizers, fine particles, sensitizers, and the like. Microparticles include organic microparticles such as polystyrene and polytetrafluoroethylene, inorganic microparticles such as colloidal silicon dioxide, carbon, and layered silicate, and may have a porous or hollow structure. Fiber reinforcement materials include carbon fiber, glass fiber, aramid fiber, etc.
[成形體及膜] 上述組合物可用於形成各種成形體。作為成形法,可例舉:射出成形、轉移成形、加壓成形、吹塑成形、吹脹成形、壓延成形、熔融擠出成形等熔融法。包含聚醯亞胺樹脂及丙烯酸系樹脂之樹脂組合物與聚醯亞胺單獨之情形相比,存在熔融黏度較小之傾向,射出成形、轉移成形、加壓成形、熔融擠出成形等之成形性優異。 [Molded body and film] The above composition can be used to form various shaped bodies. The molding method may, for example, be a melting method such as injection molding, transfer molding, press molding, blow molding, inflation molding, calender molding, or melt extrusion molding. Resin compositions containing polyimide resins and acrylic resins tend to have lower melt viscosity than polyimide alone, and are suitable for injection molding, transfer molding, pressure molding, melt extrusion molding, etc. excellent.
又,包含聚醯亞胺樹脂及丙烯酸系樹脂之樹脂組合物之溶液與同一固形物成分濃度之聚醯亞胺樹脂單獨之溶液相比,存在溶液黏度較低之傾向。因此,溶液之輸送等操作性優異,並且塗佈性較高,有利於膜之厚度不均減少等。Also, the solution of the resin composition containing the polyimide resin and the acrylic resin tends to have a lower solution viscosity than a solution of the polyimide resin alone at the same solid content concentration. Therefore, the operability such as transporting the solution is excellent, and the applicability is high, which contributes to the reduction of the unevenness of the film thickness and the like.
於一實施方式中,成形體為膜。膜之成形方法可為熔融法及溶液法之任一種,就製作透明性及均勻性優異之膜之觀點而言,較佳為溶液法。溶液法中,藉由將上述包含聚醯亞胺樹脂及丙烯酸系樹脂之溶液塗佈於支持體上,將溶劑乾燥去除,從而獲得膜。In one embodiment, the formed body is a film. The forming method of the film may be either a melt method or a solution method, and the solution method is preferable from the viewpoint of producing a film excellent in transparency and uniformity. In the solution method, a film is obtained by coating the above-mentioned solution containing polyimide resin and acrylic resin on a support, and drying and removing the solvent.
作為將樹脂溶液塗佈於支持體上之方法,可應用使用棒式塗佈機或缺角輪塗佈機等之公知方法。可使用玻璃基板、SUS(Steel Use Stainless,日本不鏽鋼標準)等金屬基板、金屬滾筒、金屬帶、塑膠膜等作為支持體。就提昇生產性之觀點而言,較佳為使用金屬滾筒、金屬帶等環形支持體、或長條塑膠膜等作為支持體,藉由卷對卷式來製造膜。於使用塑膠膜作為支持體之情形時,可適當選擇不溶於製膜摻雜之溶劑中之材料。As a method of coating the resin solution on the support, a known method using a bar coater, a chip coater, or the like can be applied. A glass substrate, a metal substrate such as SUS (Steel Use Stainless, Japan Stainless Steel Standard), a metal roll, a metal belt, a plastic film, or the like can be used as the support. From the viewpoint of improving productivity, it is preferable to manufacture the film by a roll-to-roll method using an endless support such as a metal roll or a metal belt, or a long plastic film as a support. In the case of using a plastic film as a support, materials that are insoluble in the solvent used for film formation and doping can be appropriately selected.
乾燥溶劑時較佳為進行加熱。加熱溫度並無特別限制,只要為可去除溶劑,且可抑制所得之膜著色之溫度即可,以室溫~250℃左右適當設定,較佳為50℃~220℃。加熱溫度可階段性地上升。為了提高溶劑之去除效率,可於進行某種程度之乾燥後,將樹脂膜自支持體剝離並進行乾燥。為了促進溶劑之去除,可於減壓下進行加熱。It is preferable to heat when drying a solvent. The heating temperature is not particularly limited, as long as the solvent can be removed and the coloring of the obtained film can be suppressed. It is appropriately set from room temperature to about 250°C, preferably 50°C to 220°C. The heating temperature can be raised step by step. In order to improve the removal efficiency of the solvent, after drying to a certain extent, the resin film may be peeled from the support and dried. To facilitate solvent removal, heating can be performed under reduced pressure.
丙烯酸系膜有韌性較低之情形,但藉由採用聚醯亞胺樹脂與丙烯酸系樹脂之相溶系,有膜之強度提昇之情形。Acrylic films may have low toughness, but the strength of the film may be improved by using a compatible system of polyimide resin and acrylic resin.
膜之厚度並無特別限定,可根據用途適當設定。膜之厚度例如為5~300 μm。就製成兼具自持性及可撓性且透明性較高之膜之觀點而言,膜之厚度較佳為20 μm~100 μm,亦可為30 μm~90 μm、40 μm~85 μm、或50 μm~80 μm。作為顯示器之覆蓋膜用途之膜之厚度較佳為50 μm以上。The thickness of the film is not particularly limited, and can be appropriately set according to the application. The thickness of the film is, for example, 5 to 300 μm. From the viewpoint of making a self-sustaining, flexible and highly transparent film, the thickness of the film is preferably 20 μm to 100 μm, and can also be 30 μm to 90 μm, 40 μm to 85 μm, Or 50 μm ~ 80 μm. The thickness of the film used as a cover film for a display is preferably 50 μm or more.
膜之霧度較佳為10%以下,更佳為5%以下,進而較佳為4%以下,亦可為3.5%以下、3%以下、2%以下或1%以下。膜之霧度越低越佳。如上所述,聚醯亞胺樹脂與丙烯酸系樹脂表現出相溶性,故而可獲得霧度較低且透明性較高之膜。混合有聚醯亞胺樹脂及丙烯酸系樹脂之樹脂組合物較佳為製作厚度為50 μm之膜時之霧度為10%以下。The haze of the film is preferably 10% or less, more preferably 5% or less, still more preferably 4% or less, and may be 3.5% or less, 3% or less, 2% or less, or 1% or less. The lower the haze of the film, the better. As mentioned above, polyimide resin and acrylic resin exhibit compatibility, so a film with low haze and high transparency can be obtained. The resin composition in which the polyimide resin and the acrylic resin are mixed preferably has a haze of 10% or less when forming a film with a thickness of 50 μm.
膜於波長400 nm下之透光率較佳為45%以上,更佳為50%以上,進而較佳為55%以上,亦可為60%以上、65%以上或70%以上。膜之黃度(YI)較佳為3.0以下,更佳為2.5以下,亦可為2.0以下、1.5以下或1.0以下。如上所述,藉由混合聚醯亞胺樹脂與丙烯酸系樹脂,與單獨使用聚醯亞胺樹脂之情形相比,可獲得著色較少,400 nm下之透光率較高,且YI較小之膜。The light transmittance of the film at a wavelength of 400 nm is preferably 45% or more, more preferably 50% or more, further preferably 55% or more, and may be 60% or more, 65% or more or 70% or more. The yellowness (YI) of the film is preferably 3.0 or less, more preferably 2.5 or less, and may be 2.0 or less, 1.5 or less, or 1.0 or less. As mentioned above, by mixing polyimide resin and acrylic resin, less coloring, higher light transmittance at 400 nm, and smaller YI can be obtained compared to the case of using polyimide resin alone film.
就強度之觀點而言,膜之拉伸彈性模數較佳為3.0 GPa以上,更佳為3.3 GPa以上,進而較佳為3.4 GPa以上,亦可為3.5 GPa以上、3.6 GPa以上、3.7 GPa以上、3.8 GPa以上、3.9 GPa以上或4.0 GPa以上。膜之鉛筆硬度較佳為F以上,亦可為H以上或2H以上。於聚醯亞胺樹脂與丙烯酸系樹脂之相溶系中,即便提高丙烯酸系樹脂之比率,鉛筆硬度亦不易下降。因此,可提供一種聚醯亞胺所特有之優異機械強度不會大幅下降,著色較少且透明性優異之膜。From the viewpoint of strength, the tensile elastic modulus of the film is preferably at least 3.0 GPa, more preferably at least 3.3 GPa, still more preferably at least 3.4 GPa, and may be at least 3.5 GPa, at least 3.6 GPa, or at least 3.7 GPa , above 3.8 GPa, above 3.9 GPa or above 4.0 GPa. The pencil hardness of the film is preferably F or higher, and may be H or higher or 2H or higher. In the compatible system of polyimide resin and acrylic resin, even if the ratio of acrylic resin is increased, the pencil hardness is not easy to decrease. Therefore, it is possible to provide a film with less coloring and excellent transparency without greatly reducing the mechanical strength peculiar to polyimide.
由包含聚醯亞胺樹脂及丙烯酸系樹脂之樹脂組合物所形成之膜由於著色較少且透明性較高,故而適宜用作顯示器材料。尤其是機械強度較高之膜可應用於顯示器之覆蓋窗等表面構件。本發明之膜於實際應用時,可於表面設置防靜電層、易接著層、硬塗層、抗反射層等。 [實施例] A film formed from a resin composition including a polyimide resin and an acrylic resin is suitable as a display material because of less coloring and higher transparency. In particular, films with high mechanical strength can be applied to surface components such as cover windows of displays. When the film of the present invention is actually applied, an antistatic layer, an easy-to-adhesive layer, a hard coat layer, an anti-reflection layer, etc. can be provided on the surface. [Example]
以下,示出實施例對本發明之實施方式更具體地進行說明。再者,本發明並不限定於以下實施例。Hereinafter, an Example is shown and the embodiment of this invention is demonstrated more concretely. In addition, this invention is not limited to a following example.
[聚醯亞胺樹脂之製造例] 於可分離式燒瓶中投入二甲基甲醯胺,於氮氣氛圍下進行攪拌。以表1及表2所示之比率(莫耳%)向其中投入二胺及酸二酐,於氮氣氛圍下攪拌5~10小時進行反應,獲得固形物成分濃度為18重量%之聚醯胺酸溶液。 [Manufacturing example of polyimide resin] Dimethylformamide was put into a separable flask, and stirred under a nitrogen atmosphere. Put diamine and acid dianhydride in the ratio (mole %) shown in Table 1 and Table 2, and stir for 5 to 10 hours under nitrogen atmosphere to react to obtain a polyamide with a solid content concentration of 18% by weight acid solution.
於100 g聚醯胺酸溶液中添加6.0 g吡啶作為醯亞胺化觸媒,完全分散後添加8 g乙酸酐,於90℃下攪拌3小時。冷卻至室溫後,一面攪拌溶液,一面以2~3滴/秒之速度投入100 g之2-丙醇(以下記載為IPA),使聚醯亞胺樹脂析出。進而添加150 g之IPA,攪拌約30分鐘後,使用桐山漏斗進行抽氣過濾。用IPA將所得之固體洗淨後,於設定為120℃之真空烘箱中乾燥12小時,獲得聚醯亞胺樹脂。Add 6.0 g of pyridine as imidization catalyst to 100 g of polyamic acid solution, add 8 g of acetic anhydride after complete dispersion, and stir at 90° C. for 3 hours. After cooling to room temperature, while stirring the solution, 100 g of 2-propanol (hereinafter referred to as IPA) was added at a rate of 2 to 3 drops/second to precipitate polyimide resin. Furthermore, after adding 150 g of IPA and stirring for about 30 minutes, suction filtration was performed using a Kiriyama funnel. After the obtained solid was washed with IPA, it was dried in a vacuum oven set at 120° C. for 12 hours to obtain a polyimide resin.
[膜製作例] <實施例1> 將上述製造例中所得之具有6FDA/PMDA/TFMB=70/30/100之組成之聚醯亞胺(PI)、及市售之聚甲基丙烯酸甲酯樹脂(可樂麗製造之「parapet HM1000」,玻璃轉移溫度:120℃,酸值:0.0 mmol/g,以下稱為「丙烯酸樹脂1」)以50:50之重量比溶解於甲基乙基酮(MEK)中,製備樹脂成分為11重量%之溶液。將該溶液塗佈於無鹼玻璃板上,於大氣氛圍下以60℃加熱乾燥15分鐘,以90℃加熱乾燥15分鐘,以120℃加熱乾燥15分鐘,以150℃加熱乾燥15分鐘,以180℃加熱乾燥15分鐘,以200℃加熱乾燥15分鐘,製作厚度約為50 μm之膜。 [Example of film production] <Example 1> Polyimide (PI) having a composition of 6FDA/PMDA/TFMB=70/30/100 obtained in the above production example, and commercially available polymethyl methacrylate resin ("parapet HM1000" manufactured by Kuraray) , glass transition temperature: 120°C, acid value: 0.0 mmol/g, hereinafter referred to as "acrylic resin 1") was dissolved in methyl ethyl ketone (MEK) at a weight ratio of 50:50 to prepare a resin component of 11 wt. % solution. Apply the solution on an alkali-free glass plate, heat and dry at 60°C for 15 minutes in the atmosphere, heat and dry at 90°C for 15 minutes, heat and dry at 120°C for 15 minutes, heat and dry at 150°C for 15 minutes, and heat and dry at 180°C for 15 minutes. ℃ heating and drying for 15 minutes, and heating and drying at 200 ℃ for 15 minutes to produce a film with a thickness of about 50 μm.
<實施例2~14、比較例1~11> 如表1及表2所示變更聚醯亞胺之組成,如表1及表2所示使用二氯甲烷(DCM)或N,N-二甲基甲醯胺(DMF)代替甲基乙基酮(MEK)作為溶劑,除此以外,於與上述同樣之條件下製作膜。 <Examples 2-14, Comparative Examples 1-11> Change the composition of polyimide as shown in Table 1 and Table 2, use dichloromethane (DCM) or N,N-dimethylformamide (DMF) instead of methyl ethyl as shown in Table 1 and Table 2 A film was produced under the same conditions as above except that ketone (MEK) was used as a solvent.
<實施例15~20> 使用下述丙烯酸樹脂2~4代替丙烯酸樹脂1,除此以外,於與上述同樣之條件下製作膜。 丙烯酸樹脂2:甲基丙烯酸甲酯/丙烯酸甲酯(單體比87/13)之共聚物(可樂麗製造之「parapet G-1000」,玻璃轉移溫度109℃,酸值0.0 mmol/g) 丙烯酸樹脂3:按照日本專利特開2018-70710號公報之「丙烯酸系樹脂製造例」製作之具有戊二醯亞胺環之丙烯酸系樹脂(戊二醯亞胺含量4重量%,玻璃轉移溫度125℃,酸值0.4 mmol/g) 丙烯酸樹脂4:按照日本專利特開2018-70710號公報之「丙烯酸系樹脂製造例」製作之具有戊二醯亞胺環之丙烯酸系樹脂(戊二醯亞胺含量70重量%,玻璃轉移溫度146℃,酸值0.1 mmol/g) <Examples 15-20> A film was produced on the same conditions as above except that the following acrylic resins 2 to 4 were used instead of the acrylic resin 1. Acrylic resin 2: Copolymer of methyl methacrylate/methyl acrylate (monomer ratio 87/13) ("parapet G-1000" manufactured by Kuraray, glass transition temperature 109°C, acid value 0.0 mmol/g) Acrylic resin 3: an acrylic resin having a glutarimide ring produced according to the "Manufacturing Example of Acrylic Resin" in Japanese Patent Application Laid-Open No. 2018-70710 (glutarimide content 4% by weight, glass transition temperature 125 ℃, acid value 0.4 mmol/g) Acrylic resin 4: an acrylic resin having a glutarimide ring (glutarimide content 70% by weight, glass transition temperature 146 ℃, acid value 0.1 mmol/g)
<參考例1~4> 於參考例1中製備聚醯亞胺樹脂之MEK溶液,於參考例3中製備聚醯亞胺樹脂之DMF溶液,於與上述同樣之條件下製作厚度約為50 μm之膜。於參考例2、4中,製備丙烯酸樹脂1、3之二氯甲烷溶液,將乾燥時之加熱條件變更為60℃30分鐘、80℃30分鐘、100℃30分鐘、110℃30分鐘,除此以外,於與上述同樣之條件下製作厚度約為50 μm之膜。 <Reference examples 1 to 4> The MEK solution of polyimide resin was prepared in Reference Example 1, the DMF solution of polyimide resin was prepared in Reference Example 3, and a film with a thickness of about 50 μm was produced under the same conditions as above. In reference examples 2 and 4, dichloromethane solutions of acrylic resins 1 and 3 were prepared, and the heating conditions during drying were changed to 60°C for 30 minutes, 80°C for 30 minutes, 100°C for 30 minutes, and 110°C for 30 minutes. Otherwise, a film having a thickness of about 50 μm was produced under the same conditions as above.
[相溶性之評估] 將表1、2所示之聚醯亞胺樹脂與丙烯酸系樹脂之混合物以樹脂成分為11重量%之方式溶解於DMF及DCM中,以與上述實施例同樣之方式製作厚度約為50 μm之膜,測定膜之霧度。將霧度為20%以下者判斷為有相溶性(○),將霧度超過20%者判斷為無相溶性(×)。再者,對於以目視確認到溶液明顯白濁者、及溶液分離成2相者,不製作膜而判斷為無相溶性(×)。 [Evaluation of Compatibility] The mixture of polyimide resin and acrylic resin shown in Tables 1 and 2 was dissolved in DMF and DCM so that the resin content was 11% by weight, and a film with a thickness of about 50 μm was produced in the same manner as in the above examples. Film, to measure the haze of the film. Those with a haze of 20% or less were judged to have compatibility (◯), and those with a haze of more than 20% were judged to have no compatibility (×). In addition, the thing which visually confirmed that the solution was clearly cloudy and the solution separated into two phases was judged as incompatibility (x) without forming a film.
[膜之評估] <霧度及全光線透過率> 將膜切成3 cm見方,利用SUGA試驗機製造之測霧計「HZ-V3」,按照JIS K7136及JIS K7361-1測定霧度及全光線透過率(TT)。對於霧度超過20%者,不實施以下黃度、拉伸彈性模數及鉛筆硬度之測定。 [Evaluation of film] <Haze and total light transmittance> The film was cut into 3 cm squares, and the haze and total light transmittance (TT) were measured in accordance with JIS K7136 and JIS K7361-1 using a haze meter "HZ-V3" manufactured by SUGA Testing Machine. For those whose haze exceeds 20%, the following determinations of yellowness, tensile elastic modulus and pencil hardness are not carried out.
<400 nm下之透過率> 使用日本分光公司製造之紫外可見分光光度計「V-770」來測定膜於300~800 nm下之透光率,讀取波長400 nm下之透光率。 <Transmittance at 400 nm> The light transmittance of the film at 300 to 800 nm was measured using an ultraviolet-visible spectrophotometer "V-770" manufactured by JASCO Corporation, and the light transmittance at a wavelength of 400 nm was read.
<黃度> 將膜切成3 cm見方,利用SUGA試驗機製造之分光測色計「SC-P」,按照JIS K7373測定黃度(YI)。 <Yellowness> The film was cut into 3 cm squares, and the yellowness (YI) was measured in accordance with JIS K7373 using a spectrophotometer "SC-P" manufactured by SUGA Testing Instruments.
<拉伸彈性模數> 將膜切成寬度為10 mm之短條狀,於23℃/55%RH(Relative Humidity,相對濕度)下靜置1天控制濕度後,使用島津製作所製造之「AUTOGRAPH AGS-X」,於如下條件下測定拉伸彈性模數。 夾具間距離:100 mm 拉伸速度:20.0 mm/min 測定溫度:23℃ <Modulus of elasticity in tension> Cut the film into short strips with a width of 10 mm, let it stand at 23°C/55%RH (Relative Humidity, relative humidity) for 1 day to control the humidity, and use "AUTOGRAPH AGS-X" manufactured by Shimadzu Corporation, in the following The tensile modulus of elasticity was measured under the conditions. Distance between fixtures: 100 mm Tensile speed: 20.0 mm/min Measuring temperature: 23°C
<鉛筆硬度> 根據JIS K5600-5-4「鉛筆劃痕試驗」測定膜之鉛筆硬度。 <Pencil hardness> The pencil hardness of the film was measured according to JIS K5600-5-4 "pencil scratch test".
<耐彎折性> 將膜切成20 mm×100 mm之短條狀,於長度方向之中央彎折180°,將膜未破裂者記為「○」,將膜破裂者記為「×」。 <Bending Resistance> Cut the film into short strips of 20 mm×100 mm, bend it 180° at the center of the length direction, and mark "○" if the film is not broken, and mark "×" if the film is broken.
[評估結果] 將樹脂之組成(聚醯亞胺之組成、丙烯酸系樹脂之種類、及混合比)、以及膜之評估結果示於表1及表2中。 [evaluation result] Table 1 and Table 2 show the resin composition (composition of polyimide, type of acrylic resin, and mixing ratio) and evaluation results of the film.
於表1及表2中,化合物係由以下簡稱來記載。 <酸二酐> 6FDA:4,4'-(六氟亞異丙基)二鄰苯二甲酸酐 PMDA:均苯四甲酸二酐 MPDA:1,2,3,5-苯四甲酸二酐 BPDA:3,3',4,4'-聯苯四羧酸二酐 BPADA:4,4'-(4,4'-亞異丙基二苯氧基)二鄰苯二甲酸酐 BTDA:3,3',4,4'-二苯甲酮四羧酸二酐 ODPA:4,4'-氧二鄰苯二甲酸酐 BPAF:9,9-雙(3,4-二羧基苯基)茀二酐 TAHQ:對苯雙(偏苯三酸酐) TAHMBP:雙(1,3-二側氧-1,3-二氫異苯并呋喃-5-羧酸)-2,2',3,3',5,5'-六甲基聯苯-4,4'-二基 <二胺> TFMB:2,2'-雙(三氟甲基)聯苯胺 DDS:3,3'-二胺基二苯碸 ODA:3,4'-二胺基二苯醚 m-PDA:間苯二胺 BAPP:2,2'-雙[4-(4-胺基苯氧基)苯基]丙烷 HFBAPP:2,2'-雙[4-(4-胺基苯氧基)苯基]六氟丙烷 In Table 1 and Table 2, the compounds are described by the following abbreviations. <Acid dianhydride> 6FDA: 4,4'-(hexafluoroisopropylidene)diphthalic anhydride PMDA: pyromellitic dianhydride MPDA: 1,2,3,5-Benzenetetracarboxylic dianhydride BPDA: 3,3',4,4'-Biphenyltetracarboxylic dianhydride BPADA: 4,4'-(4,4'-isopropylidenediphenoxy)diphthalic anhydride BTDA: 3,3',4,4'-Benzophenone tetracarboxylic dianhydride ODPA: 4,4'-oxydiphthalic anhydride BPAF: 9,9-bis(3,4-dicarboxyphenyl) fenneldianhydride TAHQ: Terephthalic bis(trimellitic anhydride) TAHMBP: bis(1,3-dihydroisobenzofuran-5-carboxylic acid)-2,2',3,3',5,5'-hexamethylbiphenyl- 4,4'-diyl <Diamine> TFMB: 2,2'-bis(trifluoromethyl)benzidine DDS: 3,3'-Diaminodiphenylsulfone ODA: 3,4'-diaminodiphenyl ether m-PDA: m-phenylenediamine BAPP: 2,2'-bis[4-(4-aminophenoxy)phenyl]propane HFBAPP: 2,2'-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane
[表1]
[表2]
僅使用聚醯亞胺樹脂製作之參考例1之聚醯亞胺膜雖拉伸彈性模數較高,具有優異之機械特性,但YI超過2,透明性不充分。僅使用丙烯酸樹脂1製作之參考例2之丙烯酸膜之拉伸彈性模數較低,鉛筆硬度為HB,機械強度不充分。又,參考例2之丙烯酸膜之耐彎折性亦不充分。The polyimide film of Reference Example 1 produced using only polyimide resin had a high tensile elastic modulus and excellent mechanical properties, but its YI exceeded 2 and its transparency was insufficient. The acrylic film of Reference Example 2 prepared using only acrylic resin 1 had a low tensile elastic modulus, a pencil hardness of HB, and insufficient mechanical strength. In addition, the bending resistance of the acrylic film of Reference Example 2 was not sufficient.
使用混合有與參考例1相同之聚醯亞胺樹脂及丙烯酸樹脂1之樹脂組合物的實施例1之膜與參考例1之聚醯亞胺膜相比,全光線透過率及波長400 nm下之透過率較高,YI變小,著色較少,透明性提昇。又,實施例1之膜與參考例2之丙烯酸膜相比,機械強度較高,具有與參考例1之聚醯亞胺膜相同之拉伸彈性模數及鉛筆硬度。Compared with the polyimide film of Reference Example 1, the total light transmittance and wavelength of 400 nm of the film of Example 1 using a resin composition mixed with the same polyimide resin and acrylic resin 1 as in Reference Example 1 The transmittance is higher, the YI becomes smaller, the coloring is less, and the transparency is improved. Also, the film of Example 1 has higher mechanical strength than the acrylic film of Reference Example 2, and has the same tensile modulus and pencil hardness as the polyimide film of Reference Example 1.
於使用與實施例1不同之聚醯亞胺樹脂之實施例2~14中,亦與實施例1同樣地,膜之霧度較小,YI較小,且與參考例2之丙烯酸膜相比,機械強度提昇。相當於變更實施例14之丙烯酸系樹脂而成者之實施例15及實施例16之膜亦具備優異之機械強度及透明性,相當於變更實施例16中之聚醯亞胺樹脂與丙烯酸系樹脂之比率而成者之實施例17亦同樣。使用戊二醯亞胺化率高於丙烯酸樹脂3之丙烯酸樹脂4的實施例18~20之膜亦具備優異之機械強度及透明性。In Examples 2 to 14 using a polyimide resin different from that of Example 1, the haze of the film was smaller and the YI was smaller than that of the acrylic film of Reference Example 2 as in Example 1. , the mechanical strength is improved. The films of Example 15 and Example 16, which are equivalent to changing the acrylic resin of Example 14, also have excellent mechanical strength and transparency, and are equivalent to changing the polyimide resin and acrylic resin in Example 16. The same is true for Example 17 obtained from the ratio. The films of Examples 18 to 20 using the acrylic resin 4 having a higher glutaryl imidization ratio than the acrylic resin 3 also had excellent mechanical strength and transparency.
由參考例3之聚醯亞胺膜及參考例4之丙烯酸膜與實施例17之膜之對比可知,和參考例1、2與實施例1之對比同樣地,混合有聚醯亞胺樹脂及丙烯酸系樹脂之樹脂膜與丙烯酸系樹脂單獨之情形相比,機械強度優異,且與聚醯亞胺單獨之情形相比,透明性提昇。From the comparison of the polyimide film of reference example 3 and the acrylic film of reference example 4 and the film of embodiment 17, it can be known that, like the comparison between reference examples 1 and 2 and embodiment 1, polyimide resin and polyimide resin are mixed. The resin film of the acrylic resin has excellent mechanical strength compared with the case of the acrylic resin alone, and has improved transparency compared with the case of the polyimide alone.
由參考例3、實施例17、實施例16、參考例4之對比,可見隨著丙烯酸系樹脂之比率增大,YI線性減少,透過率線性增加之傾向。即,可知藉由增大丙烯酸系樹脂之比率,膜之透明性提昇。另一方面,關於機械強度,可見隨著丙烯酸系樹脂之比率增大,拉伸彈性模數下降之傾向,不含丙烯酸系樹脂之參考例3及丙烯酸系樹脂之比率為30%之實施例17的拉伸彈性模數相同。由該等結果可知,於丙烯酸系樹脂之比率較低之情形時,可幾乎不使膜之機械強度下降而提昇透明性。From the comparison of Reference Example 3, Example 17, Example 16, and Reference Example 4, it can be seen that as the ratio of acrylic resin increases, YI decreases linearly and transmittance increases linearly. That is, it turns out that the transparency of a film improves by increasing the ratio of an acrylic resin. On the other hand, regarding the mechanical strength, as the ratio of acrylic resin increases, the tensile elastic modulus tends to decrease. Reference Example 3 without acrylic resin and Example 17 with a ratio of acrylic resin of 30% The tensile modulus of elasticity is the same. From these results, it was found that when the ratio of the acrylic resin is low, the transparency can be improved without lowering the mechanical strength of the film almost.
使用作為四羧酸二酐,僅含有含氟之芳香族四羧酸二酐即6FDA且不含有不含氟之芳香族四羧酸二酐之聚醯亞胺樹脂的比較例1之膜雖透明性優異,但拉伸彈性模數為3.3 GPa,與實施例1等之膜相比,機械強度較低。將與比較例1相同之樹脂組合物溶解於二氯甲烷中而製作膜之比較例2中,聚醯亞胺樹脂與丙烯酸系樹脂未表現出相溶性,可見霧度明顯上升。The film of Comparative Example 1 using a polyimide resin containing only 6FDA, which is a fluorine-containing aromatic tetracarboxylic dianhydride as tetracarboxylic dianhydride, and not containing fluorine-free aromatic tetracarboxylic dianhydride was transparent. Excellent mechanical properties, but the tensile elastic modulus was 3.3 GPa, and compared with the films of Example 1 and others, the mechanical strength was lower. In Comparative Example 2 in which the same resin composition as Comparative Example 1 was dissolved in methylene chloride to form a film, the polyimide resin and the acrylic resin did not show compatibility, and the haze increased significantly.
關於變更比較例1之聚醯亞胺之二胺種類而成之比較例4、5之組合物,於DMF中聚醯亞胺樹脂與丙烯酸系樹脂亦未表現出相溶性。比較例10、11亦同樣。Regarding the compositions of Comparative Examples 4 and 5 obtained by changing the type of diamine of the polyimide of Comparative Example 1, the polyimide resin and the acrylic resin did not show compatibility in DMF. The same applies to Comparative Examples 10 and 11.
變更比較例1之聚醯亞胺之二胺種類而成之比較例3、6~8相較於比較例1,機械強度更低。又,比較例6、8之膜之YI較大,透明性亦不充分。含氟之芳香族四羧酸二酐(6FDA)之比率較小之比較例9之膜與實施例10、11相比,機械強度下降。Compared with Comparative Example 1, Comparative Examples 3, 6-8 obtained by changing the type of diamine of polyimide in Comparative Example 1 had lower mechanical strength. In addition, the YI of the films of Comparative Examples 6 and 8 was large, and the transparency was not sufficient. The film of Comparative Example 9 in which the ratio of the fluorine-containing aromatic tetracarboxylic dianhydride (6FDA) was small was lower in mechanical strength than in Examples 10 and 11.
再者,實施例4~6之膜雖拉伸彈性模數與比較例1相同,但具有如下優點:聚醯亞胺樹脂與丙烯酸系樹脂之相溶性較高,於二氯甲烷等非醯胺系溶劑中亦表現出優異之相溶性,可獲得透明性較高之膜。實施例2、3、18、19之組合物於二氯甲烷中表現出相溶性,且具有優異之機械強度。實施例1之組合物於二氯甲烷中未表現出相溶性,但於作為非醯胺系溶劑之甲基乙基酮中表現出相溶性。Furthermore, although the tensile elastic modulus of the films of Examples 4-6 is the same as that of Comparative Example 1, they have the following advantages: the compatibility between polyimide resin and acrylic resin is relatively high, and it is better than non-amide such as dichloromethane. It also exhibits excellent compatibility in solvents, and can obtain films with high transparency. The compositions of Examples 2, 3, 18, and 19 showed compatibility in dichloromethane and had excellent mechanical strength. The composition of Example 1 did not show compatibility in methylene chloride, but showed compatibility in methyl ethyl ketone which is a non-amide solvent.
實施例1~6及實施例18、19中,認為於1個苯環鍵結有2個酸酐基之不含氟之四羧酸二酐即PMDA、MPDA有助於提昇聚醯亞胺樹脂與丙烯酸系樹脂之相溶性。又,實施例2~4、18、19中,認為BPADA亦有助於提昇相溶性。In embodiments 1 to 6 and embodiments 18 and 19, it is believed that PMDA and MPDA are non-fluorine-containing tetracarboxylic dianhydrides that are bonded with two acid anhydride groups in one benzene ring to help improve the polyimide resin and Compatibility of acrylic resins. Moreover, in Examples 2-4, 18, and 19, it is thought that BPADA also contributes to improvement of compatibility.
由以上結果可知,含有特定量之含氟之芳香族四羧酸二酐及不含氟之芳香族四羧酸二酐作為四羧酸二酐成分,且含有氟烷基取代聯苯胺作為二胺成分的聚醯亞胺表現出與丙烯酸系樹脂之相溶性,藉由使用混合有該等之樹脂組合物,可獲得透明性較高且機械強度優異之膜。From the above results, it can be seen that a specific amount of fluorine-containing aromatic tetracarboxylic dianhydride and fluorine-free aromatic tetracarboxylic dianhydride are contained as tetracarboxylic dianhydride components, and fluoroalkyl-substituted benzidine is contained as diamine Polyimide, which is a component, exhibits compatibility with acrylic resins, and by using a resin composition mixed with these, a film with high transparency and excellent mechanical strength can be obtained.
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EP2590025B1 (en) * | 2010-07-02 | 2014-09-17 | Toray Industries, Inc. | Photosensitive resin composition, photosensitive resin composition film, and semiconductor device using the photosensitive resin composition or the photosensitive resin composition film |
CN103052680B (en) * | 2010-08-05 | 2016-05-25 | 日产化学工业株式会社 | Resin combination, liquid crystal aligning material and phase difference material |
KR101896268B1 (en) * | 2013-03-18 | 2018-09-07 | 아사히 가세이 이-매터리얼즈 가부시키가이샤 | Resin precursor, resin composition containing said resin precursor, resin film, method for producing said resin film, laminate, and method for producing said laminate |
JP2016204569A (en) * | 2015-04-27 | 2016-12-08 | 宇部興産株式会社 | Polyamic acid solution composition and polyimide film |
WO2016208785A1 (en) * | 2015-06-24 | 2016-12-29 | 삼성전자 주식회사 | Hard coating film for display device and display device comprising same |
CN109666251B (en) * | 2017-10-13 | 2023-01-10 | 安徽精卓光显技术有限责任公司 | Flexible polymer blend membrane, preparation method thereof and touch screen |
JP2021101002A (en) * | 2019-12-24 | 2021-07-08 | 株式会社カネカ | Polyimide film and production method thereof |
-
2022
- 2022-11-09 WO PCT/JP2022/041732 patent/WO2023085325A1/en active Application Filing
- 2022-11-10 TW TW111142985A patent/TW202330710A/en unknown
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