TW202326060A - Through hole inspection equipment for printed circuit board - Google Patents

Through hole inspection equipment for printed circuit board Download PDF

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Publication number
TW202326060A
TW202326060A TW111111303A TW111111303A TW202326060A TW 202326060 A TW202326060 A TW 202326060A TW 111111303 A TW111111303 A TW 111111303A TW 111111303 A TW111111303 A TW 111111303A TW 202326060 A TW202326060 A TW 202326060A
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Taiwan
Prior art keywords
upper cover
lifting arm
bottom platform
hole
platform
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TW111111303A
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Chinese (zh)
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TWI791395B (en
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郭勇祥
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大陸商蘇州康代智能科技股份有限公司
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H1/00Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/08Measuring arrangements characterised by the use of optical techniques for measuring diameters
    • G01B11/12Measuring arrangements characterised by the use of optical techniques for measuring diameters internal diameters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/0099Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor comprising robots or similar manipulators

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Signal Processing (AREA)
  • Tests Of Electronic Circuits (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)
  • Detection And Correction Of Errors (AREA)

Abstract

The present disclosure provides a through hole inspection equipment for printed circuit board, wherein the equipment is configured for through-hole inspection of a circuit board, wherein the equipment comprises: a base; an optical inspection device, configured to be erected above the an inspection position of the base; a work platform, comprising a bottom platform and an upper cover pivotally connected to each other, and configured to be slidably arranged on a slide rail of the base; a lift mechanism, comprising a support plate, a power mechanism and a lift arm, wherein the support plate is fixed on the base, the power mechanism is configured to drive the lift arm to rotate relative to the support plate; and the work platform is configured to be able to move along the slide rail between a loading position and the inspection position; when the work platform is located at the loading position and the power mechanism is driving the lift arm to rotate upward, the upper cover is open driven by the lift arm. The present disclosure provides an open-close work platform to ensure the flatness of the circuit board therein, and sets the work platform and the lift mechanism as a separate structure to improve the motion accuracy, mechanical stability and speed of the work platform, thereby improving accuracy and efficiency of inspection.

Description

PCB通孔檢測設備PCB through hole inspection equipment

本發明涉及電路板檢測領域,尤其涉及一種PCB通孔檢測設備。The invention relates to the field of circuit board detection, in particular to a PCB through-hole detection device.

印刷線路板(Printed Circuit Board,以下簡稱PCB)是重要的電子部件,是電子元器件的支撐體,是電子元器件電氣相互連接的載體,生產PCB電路板的廠家,對其進行外觀檢測來識別良品或者次品。Printed Circuit Board (hereinafter referred to as PCB) is an important electronic component, a support for electronic components, and a carrier for electrical interconnection of electronic components. Manufacturers of PCB circuit boards conduct appearance inspections to identify them good or defective.

根據電路板的性質不同至少分為通孔電路板和線路電路板(非通孔電路板),現有技術關於電路板的外觀檢測通常是針對線路電路板的外觀檢測,檢測內容比如線路是否漏焊、多焊。檢測時需要將電路板放置在一個基準平面內,通過AOI(Automated Optical Inspection)設備的線掃相機對電路板掃描,最終拼接得到電路板的成像,可以說,電路板在基準平面的平面度決定了成像的精確性,這進一步影響外觀檢測的精度。因此,現有技術中在基準平台上設置供氣接口來連接真空發生器,採用抽真空的方式使線路電路板緊密貼緊基準平台,來確保其在基準平面的平面度。According to the nature of the circuit board, it is at least divided into through-hole circuit boards and circuit boards (non-through-hole circuit boards). The appearance inspection of circuit boards in the prior art is usually aimed at the appearance inspection of circuit boards. The inspection content such as whether the circuit is missing solder , Multi-welding. During detection, the circuit board needs to be placed in a reference plane, and the circuit board is scanned by the line scan camera of the AOI (Automated Optical Inspection) equipment, and finally the imaging of the circuit board is obtained by splicing. It can be said that the flatness of the circuit board on the reference plane determines This further affects the accuracy of appearance detection. Therefore, in the prior art, an air supply interface is provided on the reference platform to connect the vacuum generator, and the circuit board is closely attached to the reference platform by vacuuming to ensure its flatness on the reference plane.

但是由於通孔電路板的檢測目的是識別電路板的通孔是否傾斜、孔徑是否過大或過小,因此背光源設計為PCB通孔檢測平台的基礎要求,正因為採用背光平台設計,將無法採用傳統的真空吸附方式去固定平台上待檢測的電路板,因此上述吸真空式的基準平台不適用於通孔電路板作通孔檢測。However, since the detection purpose of the through-hole circuit board is to identify whether the through-hole of the circuit board is inclined or whether the aperture is too large or too small, the backlight design is the basic requirement of the PCB through-hole detection platform. Because of the design of the backlight platform, it will not be possible to adopt the traditional The vacuum suction method is used to fix the circuit board to be tested on the platform, so the above-mentioned vacuum-suction reference platform is not suitable for through-hole circuit boards for through-hole detection.

本發明的目的是提供一種運動精度高、確保待檢電路板處於基準平面的PCB通孔檢測設備,提高檢測精度。The purpose of the present invention is to provide a PCB through-hole detection device with high motion precision and ensure that the circuit board to be detected is in the reference plane, so as to improve the detection accuracy.

為達到上述目的,本發明採用的技術方案如下:In order to achieve the above object, the technical scheme adopted in the present invention is as follows:

一種PCB通孔檢測設備,用於對電路板作通孔檢測,待檢測的電路板上設有通孔,所述通孔檢測的內容為檢測所述通孔是否符合預設的條件,所述PCB通孔檢測設備包括:A PCB through-hole detection device is used for through-hole detection on a circuit board. The circuit board to be detected is provided with a through-hole. The content of the through-hole detection is to detect whether the through-hole meets a preset condition. PCB through hole inspection equipment includes:

基台,其上設置有上料位置和檢測位置;The abutment is provided with a feeding position and a detection position;

光學檢測裝置,其架設在所述基台的檢測位置上方;an optical detection device, which is erected above the detection position of the abutment;

工作平台,其包括底部平台和上蓋,所述工作平台可滑動地設置在所述基台的滑軌上,所述上蓋由透明材質製成,所述上蓋與所述底部平台樞轉連接;The working platform includes a bottom platform and an upper cover, the working platform is slidably arranged on the slide rail of the base platform, the upper cover is made of transparent material, and the upper cover is pivotally connected to the bottom platform;

升降機構,其包括支承板、第一動力機構和升降臂,其中,所述支承板固定在所述基台上,在第一動力機構的驅動下,所述升降臂相對於所述支承板發生轉動;A lifting mechanism, which includes a support plate, a first power mechanism, and a lifting arm, wherein the support plate is fixed on the base, and driven by the first power mechanism, the lifting arm moves relative to the support plate turn;

所述工作平台被配置為能夠沿著所述滑軌在所述上料位置與檢測位置之間移動,所述上蓋的邊框上設有與所述升降臂配合的對接組件,當所述工作平台位於上料位置,且所述第一動力機構驅動升降臂向上轉動時,所述升降臂帶動所述對接組件,以使所述上蓋相對於底部平台向上翻轉。The working platform is configured to be able to move between the loading position and the detecting position along the slide rail, and the frame of the upper cover is provided with a docking assembly that cooperates with the lifting arm. When the working platform When it is at the loading position and the first power mechanism drives the lifting arm to rotate upward, the lifting arm drives the docking assembly so that the upper cover turns upward relative to the bottom platform.

進一步地,所述檢測位置設置在所述基台檯面的後部,所述上料位置設置在所述基台檯面的前部;Further, the detection position is set at the rear of the abutment table, and the loading position is set at the front of the abutment table;

所述上蓋與底部平台之間的樞轉軸設置在所述上蓋的後部或左部或右部。The pivot shaft between the upper cover and the bottom platform is arranged at the rear or left or right part of the upper cover.

進一步地,所述對接組件在底部平台所在平面上的投影與所述底部平台不發生重合;Further, the projection of the docking assembly on the plane where the bottom platform is located does not coincide with the bottom platform;

在所述第一動力機構驅動升降臂向上轉動時,所述升降臂推動或拉動所述對接組件。When the first power mechanism drives the lifting arm to rotate upward, the lifting arm pushes or pulls the docking assembly.

進一步地,所述對接組件設置在所述上蓋的一側,或者,所述上蓋相對設置的兩側均設有所述對接組件;Further, the docking assembly is provided on one side of the upper cover, or the docking assembly is provided on opposite sides of the upper cover;

每個對接組件包括兩個相對設置的限位片及設置在兩個限位片之間的滑動軸,且兩個限位片之間具有收容部分升降臂的空間,在所述第一動力機構驅動升降臂向上轉動時,所述升降臂與所述滑動軸接觸。Each docking assembly includes two oppositely arranged limiting pieces and a sliding shaft arranged between the two limiting pieces, and there is a space for accommodating part of the lifting arm between the two limiting pieces, and the first power mechanism When the lifting arm is driven to rotate upward, the lifting arm is in contact with the sliding shaft.

進一步地,所述升降臂的一端與所述支承板轉動連接,其另一端部上設有勾子結構。Further, one end of the lift arm is rotatably connected to the support plate, and the other end is provided with a hook structure.

進一步地,所述底部平台包括玻璃層及設置在所述玻璃層下方的勻光層和背光源板,其中,所述背光源板設置在所述勻光層的下方;Further, the bottom platform includes a glass layer, a dodging layer and a backlight plate arranged under the glass layer, wherein the backlight board is arranged under the dodging layer;

所述玻璃層的至少一側設有向內凹進的避讓結構,所述底部平台上對應所述避讓結構的區域設有一個或多個吸嘴,所述吸嘴的上表面與所述玻璃層的上表面齊平。At least one side of the glass layer is provided with an inwardly recessed avoidance structure, and one or more suction nozzles are provided on the bottom platform corresponding to the avoidance structure, and the upper surface of the suction nozzle is in contact with the glass layer. The upper surface of the layer is flush.

進一步地,PCB通孔檢測設備還包括兩個以上鎖定機構,每個鎖定機構包括第二動力機構、鎖舌部和鎖孔部,其中所述第二動力機構和鎖舌部設置在所述底部平台上,所述鎖孔部設置在上蓋上;Further, the PCB through-hole detection equipment also includes more than two locking mechanisms, each locking mechanism includes a second power mechanism, a lock tongue part and a lock hole part, wherein the second power mechanism and the lock tongue part are arranged on the bottom On the platform, the keyhole part is arranged on the upper cover;

當所述上蓋扣合在底部平台上時,所述鎖舌部與所述鎖孔部的孔口相對,且所述第二動力機構被配置為驅動所述鎖舌部伸入所述鎖孔部。When the upper cover is fastened on the bottom platform, the lock tongue part is opposite to the opening of the lock hole part, and the second power mechanism is configured to drive the lock tongue part to extend into the lock hole department.

進一步地,所述鎖孔部包括至少一個在遠離鎖舌部的方向上具有向內收緊趨勢的表面,所述鎖定機構被配置為在所述鎖舌部伸入鎖孔部內之後,所述鎖舌部與所述具有向內收緊趨勢的表面相抵。Further, the lock hole portion includes at least one surface that has an inward tightening tendency in a direction away from the lock tongue portion, and the locking mechanism is configured such that after the lock tongue portion is inserted into the lock hole portion, the The lock tongue part is against the surface with a tendency to tighten inward.

進一步地,所述底部平台為矩形結構,所述底部平台上相鄰兩側設有浮動PIN座,所述浮動PIN座包括Pin柱及設置在所述Pin柱下方的彈性件,當所述彈性件處於自然狀態時,所述Pin柱的上表面高度高於所述底部平台的上表面高度;Further, the bottom platform has a rectangular structure, and floating PIN seats are provided on adjacent two sides of the bottom platform, and the floating PIN seats include a Pin post and an elastic member arranged under the Pin post, when the elastic When the component is in a natural state, the height of the upper surface of the Pin column is higher than the height of the upper surface of the bottom platform;

當所述上蓋扣合在底部平台上時,所述上蓋抵壓Pin柱以使所述彈性件處於被壓縮狀態。When the upper cover is buckled on the bottom platform, the upper cover presses against the Pin post so that the elastic member is in a compressed state.

進一步地,所述上蓋與底部平台之間的樞轉連接部件為浮動式翻轉軸。Further, the pivotal connection part between the upper cover and the bottom platform is a floating turning shaft.

進一步地,所述第一動力機構為導桿式氣缸,其一端固定在所述支承板的前部下表面,其另一端向後延伸;所述升降臂的前端樞轉設置在支承板上方,其後端向後延伸;所述支承板上設有穿孔,所述導桿式氣缸的另一端通過穿過所述穿孔的弧形臂與所述升降臂的中部連接;Further, the first power mechanism is a guide rod cylinder, one end of which is fixed on the lower surface of the front part of the support plate, and the other end extends backward; the front end of the lifting arm is pivotally arranged above the support plate, and then The end extends backward; the support plate is provided with a perforation, and the other end of the guide rod cylinder is connected to the middle part of the lifting arm through the arc arm passing through the perforation;

所述支承板設置在所述底部平台的側邊下方區域,所述對接組件設置在所述上蓋的邊框下側,所述升降臂設置在所述對接組件的下方,在所述第一動力機構驅動升降臂向上轉動時,所述升降臂推動所述對接組件。The support plate is arranged in the area below the side of the bottom platform, the docking assembly is arranged on the lower side of the frame of the upper cover, the lifting arm is arranged below the docking assembly, and the first power mechanism When the lifting arm is driven to rotate upwards, the lifting arm pushes the docking assembly.

本發明提供的技術方案帶來的有益效果如下:The beneficial effects brought by the technical solution provided by the invention are as follows:

a.採用開合式的工作平台,使待檢測的通孔電路板在其中的平面度得到保障,提高檢測精度;a. The open and close working platform is adopted to ensure the flatness of the through-hole circuit board to be tested and improve the detection accuracy;

b.工作平台與升降機構採用分離式結構,工作平台在運動中不掛載笨重機構,使得工作平台的運動精度、機械穩定性和運動速度提升,從而提高檢測準確率和檢測效率。b. The working platform and the lifting mechanism adopt a separate structure. The working platform does not mount a heavy mechanism during the movement, which improves the movement accuracy, mechanical stability and movement speed of the working platform, thereby improving the detection accuracy and detection efficiency.

為了使本技術領域的人員更好地理解本發明方案,下面將結合本發明實施例中的附圖,對本發明實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例僅僅是本發明一部分的實施例,而不是全部的實施例。基於本發明中的實施例,本領域普通技術人員在沒有做出創造性勞動前提下所獲得的所有其他實施例,都應當屬於本發明保護的範圍。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only It is an embodiment of a part of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

需要說明的是,本發明的說明書和申請專利範圍及上述附圖中的術語“第一”、“第二”等是用於區別類似的對象,而不必用於描述特定的順序或先後次序。應該理解這樣使用的數據在適當情況下可以互換,以便這裡描述的本發明的實施例能夠以除了在這裡圖示或描述的那些以外的順序實施。此外,術語“包括”和“具有”以及他們的任何變形,意圖在於覆蓋不排他的包含,例如,包含了一系列步驟或單元的過程、方法、裝置、產品或設備不必限於清楚地列出的那些步驟或單元,而是可包括沒有清楚地列出的或對於這些過程、方法、產品或設備固有的其他步驟或單元。It should be noted that the terms "first" and "second" in the specification and scope of claims of the present invention and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific order or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, means, product or equipment comprising a series of steps or elements need not be limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.

在本發明的一個實施例中,提供了一種PCB通孔檢測設備,用於對電路板作通孔檢測,待檢測的電路板上設有通孔,通孔檢測不同於非通孔的電路板檢測,不同之處在於載電路板的平台的背光要求不同:若是非通孔的電路板檢測,只需要在電路板的上方設置補光裝置,而載料平台上無需設置背光源,而是需要設置真空吸附機構,去吸附固定待檢測的PCB電路板,以確保電路板處於一個合規範(不傾斜)的水平面上;若是通孔的電路板檢測,則必須要在載料平台上設置背光源,使得電路板的下方有亮光來照亮通孔內的區域,實現電路板通孔檢測,具體通孔檢測的內容為檢測通孔是否符合預設的條件,比如通孔位置是否錯位、通孔大小是否超標、通孔是否傾斜偏移等等,如圖1-2所示,所述PCB通孔檢測設備包括基台1、光學檢測裝置8、工作平台、升降機構,並對其一一作出說明:In one embodiment of the present invention, a PCB through-hole detection device is provided, which is used for through-hole detection of circuit boards. The circuit board to be tested is provided with through-holes, and the detection of through-holes is different from that of non-through-hole circuit boards. The difference is that the backlight requirements of the platform carrying the circuit board are different: if the circuit board with non-through holes is tested, only a supplementary light device needs to be installed above the circuit board, and there is no need to install a backlight on the loading platform, but a Set up a vacuum adsorption mechanism to adsorb and fix the PCB circuit board to be tested to ensure that the circuit board is on a standard (not inclined) horizontal plane; if the circuit board with through holes is tested, a backlight must be installed on the loading platform , so that there is a bright light under the circuit board to illuminate the area in the through hole, and realize the detection of the through hole of the circuit board. Whether the size exceeds the standard, whether the through hole is tilted and offset, etc., as shown in Figure 1-2, the PCB through hole detection equipment includes a base 1, an optical detection device 8, a working platform, and a lifting mechanism, and checks for each of them. illustrate:

基台1,其上設置有上料位置和檢測位置,所述上料位置為便於將待檢測的PCB電路板上料的位置,所述檢測位置為PCB電路板能夠被檢測的位置,本實施例中,如圖4所示,上料位置位於基台1的檯面前部,檢測位置位於基台1的檯面後部,上料位置和檢測位置之間設有滑軌11,以基台左右方向定義為X軸,則滑軌11的延伸方向為Y軸。The base 1 is provided with a feeding position and a detection position on it. The feeding position is a position convenient for feeding the PCB circuit board to be detected, and the detection position is a position where the PCB circuit board can be detected. In this implementation In the example, as shown in Figure 4, the feeding position is located at the front of the table of the base 1, and the detection position is located at the rear of the table of the base 1, and a slide rail 11 is provided between the feeding position and the detection position, and the left and right direction of the base Defined as the X axis, the extension direction of the slide rail 11 is the Y axis.

光學檢測裝置8,其架設在所述基台1的檢測位置上方,如圖1所示,在基台1的檯面後部架設有橫梁,以用於掛載光學檢測裝置8,光學檢測裝置8可採用現有技術中的AOI(Automated Optical Inspection)設備,AOI設備能夠沿著橫梁作X軸橫向運動。Optical detection device 8, which is erected above the detection position of the base 1, as shown in Figure 1, a crossbeam is erected at the rear of the table top of the base 1, for mounting the optical detection device 8, the optical detection device 8 can be Using the AOI (Automated Optical Inspection) equipment in the prior art, the AOI equipment can move laterally along the X-axis along the beam.

工作平台,其包括底部平台和上蓋21,所述工作平台可滑動地設置在所述基台1的滑軌11上,所述上蓋21由透明材質製成,所述上蓋21與所述底部平台樞轉連接,即上蓋21可相對於底部平台翻轉;具體地,參見圖5和圖9,底部平台包括玻璃層22及設置在所述玻璃層22下方的勻光層23和背光源板24,其中,所述背光源板24可以設置在所述勻光層23的下方,在工作平檯面積較大的情況下,背光源板24的數量可以為多塊並拼接在一起;玻璃層22可選擇具有很好的透光性和平面度的光學玻璃,該玻璃層22為放置PCB電路板提供了基準平面,當PCB電路板放置在玻璃層22上時,背光源板24發出的光線入射到勻光層23,再從勻光層23穿出進而從電路板的下方為其提供照明,光線在穿過勻光層23的過程可以使光線均勻分佈,以確保電路板上無論是靠近邊緣的還是中心區域的通孔內的光亮均勻度,提高檢測精度,體現在至少以下兩個方面:一是避免一部分電路板通孔透光強度過分地高於另一部分電路板通孔的透光強度而造成誤檢測,二是避免局部個別電路板通孔太暗而無法實行檢測。Working platform, it comprises bottom platform and upper cover 21, and described working platform is slidably arranged on the slide rail 11 of described abutment 1, and described upper cover 21 is made of transparent material, and described upper cover 21 and described bottom platform Pivotally connected, that is, the upper cover 21 can be turned over with respect to the bottom platform; specifically, referring to FIGS. Wherein, the backlight panel 24 can be arranged under the uniform light layer 23, and in the case of a larger working platform area, the number of backlight panels 24 can be multiple and spliced together; the glass layer 22 can be Select the optical glass with good light transmittance and flatness, the glass layer 22 provides a reference plane for placing the PCB circuit board, when the PCB circuit board is placed on the glass layer 22, the light emitted by the backlight board 24 is incident on the The uniform light layer 23 passes through the light uniform layer 23 and then provides illumination for it from the bottom of the circuit board. The light can be evenly distributed in the process of passing through the light uniform layer 23, so as to ensure that no matter whether it is near the edge or not on the circuit board. It is also the brightness uniformity in the through hole in the central area, and the detection accuracy is improved, which is reflected in at least the following two aspects: one is to avoid the light transmission intensity of a part of the circuit board through hole being excessively higher than the light transmission intensity of the other part of the circuit board through hole. Cause false detection, and the second is to avoid local through-holes of individual circuit boards being too dark to perform detection.

升降機構,其不會隨著工作平台前後運動,其包括支承板31、第一動力機構34和升降臂32,其中,所述支承板31作為一片大的連接支承板,其固定在所述基台1上,為升降機構提供了一個可靠穩定的支撐,在第一動力機構34的驅動下,所述升降臂32相對於所述支承板31發生轉動,具體參見圖5和圖6,所述第一動力機構34為長行程導桿式氣缸,其一端固定在所述支承板31的前部下表面,其另一端向後延伸;所述升降臂32的前端樞轉設置在支承板31上表面,其後端向後延伸;所述支承板31上設有穿孔,所述導桿式氣缸的另一端通過穿過所述穿孔的弧形臂33與所述升降臂32的中部連接,弧形臂33將導桿式氣缸的直線運動轉化為升降臂32的轉動,綜上,導桿式氣缸作為升降主要執行者,其尾部的擺動底座懸掛式安裝在支承板31的底部形成固定旋轉點,導桿式氣缸的導桿頭部的雙肘節接頭活動式連接弧形臂33而與其形成了一個可變旋轉點,再由弧形臂12配合一固定旋轉點在支承板31上的升降臂32從而實現了翻轉角度的變化。本實施例中,支承板31上還設置有行程開關35,用來觸發導桿式氣缸開始動作,或者觸發導桿式氣缸停止工作。顯然,也可以採用智能傳感技術,比如當檢測到工作平台運動至上料位置時,主控制器自動控制第一動力機構34動作;當檢測到待測電路板放置到預設的起始位置時,主控制器控制第一動力機構34停止動作。Lifting mechanism, it can not move forward and backward along with the working platform, it comprises support plate 31, first power mechanism 34 and lift arm 32, wherein, described support plate 31 is as a large connecting support plate, and it is fixed on the described base On the table 1, a reliable and stable support is provided for the lifting mechanism. Driven by the first power mechanism 34, the lifting arm 32 rotates relative to the support plate 31. See Figures 5 and 6 for details. The first power mechanism 34 is a long-stroke guide rod cylinder, one end of which is fixed on the lower surface of the front part of the support plate 31, and the other end extends backward; the front end of the lifting arm 32 is pivotally arranged on the upper surface of the support plate 31, Its rear end extends backward; the support plate 31 is provided with a perforation, and the other end of the guide rod type cylinder is connected with the middle part of the lifting arm 32 through the arc arm 33 passing through the perforation, and the arc arm 33 The linear motion of the guide rod cylinder is converted into the rotation of the lifting arm 32. In summary, the guide rod cylinder is used as the main lifter, and the swing base at the tail is suspended and installed on the bottom of the support plate 31 to form a fixed rotation point. The guide rod The double knuckle joint of the guide rod head of the type air cylinder movably connects the arc arm 33 to form a variable rotation point with it, and then the arc arm 12 cooperates with a lifting arm 32 with a fixed rotation point on the support plate 31 so that A change in flip angle is realized. In this embodiment, a travel switch 35 is also arranged on the supporting plate 31, which is used to trigger the guide rod cylinder to start to move, or to trigger the guide rod cylinder to stop working. Obviously, intelligent sensing technology can also be used. For example, when it is detected that the working platform moves to the feeding position, the main controller automatically controls the first power mechanism 34 to act; , the main controller controls the first power mechanism 34 to stop acting.

所述工作平台被配置為能夠沿著設置在所述滑軌11在所述上料位置與檢測位置之間移動,即上蓋21與底部平台同步在上料位置與檢測位置之間移動,當所述工作平台位於上料位置,且所述第一動力機構34驅動升降臂32向上轉動時,所述升降臂32帶動所述上蓋21向上轉動。參見圖1、圖4、圖5,升降機構的數量為兩個,其分別設置在工作平台的兩側,這樣上蓋21在相對於底部平台翻轉打開的時候,左右兩側的升降機構同步施力,減小對上蓋21與底部平台之間的樞轉部件的扭力,也使得上蓋21的打開以及閉合過程更平穩,尤其是避免閉合過程對放置在底部平台上的電路板的衝擊而使待檢測的電路板偏離本來的初始位置。但是需要說明的是,本發明要求的保護範圍涵蓋在工作平台兩側安裝升降機構的技術方案,以及單側安裝升降機構的技術方案,上述提及的兩側安裝帶來的技術效果的目的不在於否定或排除單側安裝升降機構這一技術方案的可行性。The working platform is configured to be able to move between the feeding position and the detection position along the slide rail 11, that is, the upper cover 21 and the bottom platform move between the feeding position and the detection position synchronously. The working platform is at the loading position, and when the first power mechanism 34 drives the lifting arm 32 to rotate upward, the lifting arm 32 drives the upper cover 21 to rotate upward. Referring to Fig. 1, Fig. 4, and Fig. 5, there are two lifting mechanisms, which are respectively arranged on both sides of the working platform, so that when the upper cover 21 is flipped open relative to the bottom platform, the lifting mechanisms on the left and right sides apply force synchronously , reduce the torsional force on the pivoting parts between the upper cover 21 and the bottom platform, and also make the opening and closing process of the upper cover 21 more stable, especially avoid the impact of the closing process on the circuit board placed on the bottom platform and make it to be detected The circuit board deviates from its original position. However, it should be noted that the scope of protection required by the present invention covers the technical solution of installing the lifting mechanism on both sides of the working platform, as well as the technical solution of installing the lifting mechanism on one side. The purpose of the technical effect brought by the installation on both sides mentioned above is not It is to negate or exclude the feasibility of the technical solution of unilaterally installing the lifting mechanism.

本實施例中的升降機構整體是固定在基台1上的,換句話講,升降機構不隨著工作平台前後移動,使得工作平台整體重量減輕。本實施例的電路板通孔檢測設備的工作過程如下:The lifting mechanism in this embodiment is fixed on the base 1 as a whole. In other words, the lifting mechanism does not move back and forth with the working platform, so that the overall weight of the working platform is reduced. The working process of the circuit board through-hole detection equipment of the present embodiment is as follows:

工作平台移動至上料位置後/時,操作行程開關35以啟動升降機構,即第一動力機構34驅動升降臂32向上轉動,若升降臂32在上蓋21的下方,則升降臂32在向上轉動的過程中推動上蓋21,進而使其相對於底部平台向上翻轉,參見圖3和圖4,其中圖3為啟動升降機構之前的狀態,圖4為升降臂32推動上蓋21的狀態;若升降臂32在上蓋21的上方,則升降臂在向上轉動的過程中拉動上蓋21向上翻轉(未圖示),但是本領域技術人員可以通過簡單的結構佈置,比如在蓋板上表面設置拉環,在升降臂32自由端設置拉鉤,以與拉環配合實現拉動,以上推動/拉動兩種方式均可以使上蓋21相對於底部平台翻轉打開,上蓋21相對於底部平台打開的開口可以如圖1和圖4所示面向前方,即上蓋21與底部平台之間的樞轉軸設置在所述上蓋21的後部,顯然,開口也可以面向左側(上蓋21與底部平台之間的樞轉軸設置在上蓋21的右部)或右側(上蓋21與底部平台之間的樞轉軸設置在上蓋21的左部)(未圖示)。在啟動升降機構的情況下,軟體控制工作平台無法被驅動沿著滑軌11移動,安全可靠;當上蓋21與底部平台閉合時,工作平台能夠被驅動沿著滑軌11移動。After/when the working platform moves to the feeding position, operate the limit switch 35 to start the lifting mechanism, that is, the first power mechanism 34 drives the lifting arm 32 to rotate upwards. If the lifting arm 32 is below the upper cover 21, the lifting arm 32 is rotating upward. Push the upper cover 21 during the process, and then make it turn upwards relative to the bottom platform, see Figure 3 and Figure 4, wherein Figure 3 is the state before starting the lifting mechanism, and Figure 4 is the state where the lifting arm 32 pushes the upper cover 21; if the lifting arm 32 Above the upper cover 21, the lifting arm pulls the upper cover 21 to turn up (not shown) during the upward rotation process, but those skilled in the art can make a simple structural arrangement, such as setting a pull ring on the upper surface of the cover plate. The free end of the arm 32 is provided with a drag hook to cooperate with the pull ring to realize pulling. The above two ways of pushing/pull can make the upper cover 21 turn over and open relative to the bottom platform, and the opening of the upper cover 21 relative to the bottom platform can be as shown in Figure 1 and Figure 4 The shown faces forward, that is, the pivot axis between the upper cover 21 and the bottom platform is set at the rear of the upper cover 21, obviously, the opening can also face to the left (the pivot axis between the upper cover 21 and the bottom platform is set on the right side of the upper cover 21 ) or the right side (the pivot shaft between the upper cover 21 and the bottom platform is set on the left part of the upper cover 21) (not shown). When the lifting mechanism is activated, the software control work platform cannot be driven to move along the slide rail 11, which is safe and reliable; when the upper cover 21 and the bottom platform are closed, the work platform can be driven to move along the slide rail 11.

在上蓋21相對於底部平台打開的情況下,通過人工或者機械手可以將待檢測的通孔電路板放置在底部平台的玻璃層22上,然後再通過操作行程開關35以關閉升降機構,則升降臂32回到初始位置,即與上蓋21自然分離,上蓋21也採用高透光和高平面度的光學玻璃,此時上蓋21蓋設在電路板的上方。為了適應不同厚度的電路板,本實施例中的上蓋21與底部平台之間的樞轉連接部件為浮動式翻轉軸7,浮動式翻轉軸7帶有U形卡槽,從而實現了隨著放置的待測PCB板的厚度變化自動調整上蓋21與底部平台結合的高度間隙,其目的在於可以隨PCB板厚而自動變化調整以確保蓋設在電路板上方的上蓋21與電路板/玻璃層22所在的基準平面保持平行,避免蓋在薄電路板上時上蓋21前低後高,避免蓋在厚電路板上時上蓋21前高後低。When the upper cover 21 is opened relative to the bottom platform, the through-hole circuit board to be detected can be placed on the glass layer 22 of the bottom platform manually or by a manipulator, and then the lifting mechanism is closed by operating the travel switch 35, then the lifting The arm 32 returns to the initial position, that is, it is naturally separated from the upper cover 21. The upper cover 21 also adopts optical glass with high light transmission and high flatness. At this time, the upper cover 21 is set on the top of the circuit board. In order to adapt to circuit boards of different thicknesses, the pivotal connection part between the upper cover 21 and the bottom platform in this embodiment is a floating flip shaft 7, and the floating flip shaft 7 has a U-shaped slot, thereby realizing The thickness of the PCB board to be tested can automatically adjust the height gap between the upper cover 21 and the bottom platform. The purpose is to automatically change and adjust with the thickness of the PCB board to ensure that the upper cover 21 and the circuit board/glass layer 22 on the top of the circuit board are covered. The reference planes are kept parallel to prevent the upper cover 21 from being lower in the front and higher in the rear when it is placed on a thin circuit board, and when it is placed on a thick circuit board, the upper cover 21 is higher in the front and lower in the rear.

在升降機構推動上蓋21翻轉的一個具體的實施例中,上蓋21具有一周邊框,邊框上設有與升降機構的升降臂32配合的對接組件6,所述對接組件6在底部平台所在平面上的投影與所述底部平台不發生重合,如圖10所示,使得上蓋21扣合在底部平台上時,底部平台不會對對接組件6造成乾涉;對接組件6整體上形成一個開口向下的大致呈U形通槽,該U形通槽的槽寬大於或等於升降臂32的厚度。參見圖5,所述支承板31設置在所述底部平台的側邊下方區域,所述對接組件6設置在所述上蓋21的邊框下側,所述升降臂32設置在所述對接組件6的下方,在所述第一動力機構34驅動升降臂32向上轉動時,所述升降臂32推動所述對接組件6。如上所述,若單側設置升降機構,則對接組件6設置在上蓋21上對應的一側,若雙側設置升降機構,則所述上蓋21相對設置的兩側均設有對接組件6。在進一步具體的實施例中,每個對接組件6的結構參見圖10:In a specific embodiment in which the lifting mechanism pushes the upper cover 21 to turn over, the upper cover 21 has a peripheral frame, and the frame is provided with a docking assembly 6 that cooperates with the lifting arm 32 of the lifting mechanism. The projection does not coincide with the bottom platform, as shown in Figure 10, so that when the upper cover 21 is fastened on the bottom platform, the bottom platform will not interfere with the docking assembly 6; It is roughly a U-shaped slot, and the slot width of the U-shaped slot is greater than or equal to the thickness of the lifting arm 32 . Referring to FIG. 5 , the support plate 31 is arranged in the area below the side of the bottom platform, the docking assembly 6 is arranged on the lower side of the frame of the upper cover 21 , and the lifting arm 32 is arranged on the side of the docking assembly 6 Below, when the first power mechanism 34 drives the lifting arm 32 to rotate upward, the lifting arm 32 pushes the docking assembly 6 . As mentioned above, if the lifting mechanism is provided on one side, the docking assembly 6 is provided on the corresponding side of the upper cover 21 , and if the lifting mechanism is provided on both sides, the docking assembly 6 is provided on the opposite sides of the upper cover 21 . In a further specific embodiment, the structure of each docking assembly 6 is shown in Figure 10:

每個對接組件6包括兩個相對設置的限位片61及設置在兩個限位片61之間的滑動軸62,且兩個限位片61之間具有收容部分升降臂32的空間,在所述第一動力機構34驅動升降臂32向上轉動時,所述升降臂32與所述滑動軸62接觸,滑動軸62優選為光滑桿,或者滑動軸62可以自由滾動,自由滾動是指滑動軸非定死在限位片61之間,而是可以發生相對轉動,使得升降臂32與滑動軸62接觸後,升降臂32的繼續轉動可以帶動滑動軸62繞著固定中心軸轉動,以滾動摩擦的形式減小摩擦力(相對於非自由滾動的滑動軸62與升降臂32之間產生滑動摩擦力而言)。Each docking assembly 6 includes two oppositely arranged limiting pieces 61 and a sliding shaft 62 arranged between the two limiting pieces 61, and there is a space for accommodating part of the lifting arm 32 between the two limiting pieces 61. When the first power mechanism 34 drives the elevating arm 32 to rotate upward, the elevating arm 32 is in contact with the sliding shaft 62. The sliding shaft 62 is preferably a smooth rod, or the sliding shaft 62 can roll freely. Free rolling means that the sliding shaft It is not fixed between the stoppers 61, but relative rotation can occur, so that after the lifting arm 32 contacts the sliding shaft 62, the continuous rotation of the lifting arm 32 can drive the sliding shaft 62 to rotate around the fixed central axis, and the rolling friction The form reduces the frictional force (relative to the sliding frictional force generated between the non-free rolling sliding shaft 62 and the lifting arm 32 ).

在一個實施例中,如圖5和圖6所示,所述升降臂32的一端與所述支承板31轉動連接,其另一端部上設有勾子結構321,勾子結構321用於對滑動軸62起限位作用,這樣,即使升降臂32的長度有限,也不會發生在上蓋21抬起一定角度後與升降臂32脫離;另一方面,可以限制上蓋21抬起角度小於90°,因為如果不設置勾子結構來限制且升降臂32足夠長,則上蓋21在抬起角度超過90°後會在重力作用下向後倒下。In one embodiment, as shown in Fig. 5 and Fig. 6, one end of the lifting arm 32 is rotatably connected to the supporting plate 31, and a hook structure 321 is provided on the other end thereof, and the hook structure 321 is used for The sliding shaft 62 plays a position-limiting role, so that even if the length of the lifting arm 32 is limited, it will not happen that the upper cover 21 is lifted at a certain angle and separated from the lifting arm 32; on the other hand, the lifting angle of the upper cover 21 can be limited to less than 90° , because if the hook structure is not provided to limit and the lifting arm 32 is long enough, the upper cover 21 will fall backward under the action of gravity after the lifting angle exceeds 90°.

在本發明的一個實施例中,底部平台上設有吸附電路板的結構,如圖5、圖8所示,玻璃層22的至少一側設有向內凹進的避讓結構,所述底部平台上對應所述避讓結構的區域設有一個或多個吸嘴41,所述吸嘴41的上表面與所述玻璃層22的上表面大致齊平,需要說明的是,大致齊平表示兩個上平面基本齊平,而非限定為絕對齊平,若普通觀察者無法觀察到其中一個平面明顯相對於另一個平面傾斜則認為這兩個平面大致齊平,這樣使得待檢測的電路板放置在玻璃層22上之後,吸嘴41位於電路板靠近邊緣的下方,在一個實施例中吸嘴41通過供氣接口44與外部真空發生器連接,不難理解,真空發生器吸附吸嘴41與電路板下表面之間的空氣,使兩者之間形成真空而貼合在一起,其作用為防止上蓋21抬起時產生的吸力或者上蓋21放下時產生的氣流作用力使PCB電路板位置發生漂移。至於吸嘴41的設置位置和設置數量,以及吸嘴是否共用一個供氣接口44,本發明並不作限定。In one embodiment of the present invention, a structure for absorbing circuit boards is provided on the bottom platform, as shown in Figures 5 and 8, at least one side of the glass layer 22 is provided with an inwardly recessed avoidance structure, and the bottom platform One or more suction nozzles 41 are arranged on the area corresponding to the avoidance structure, and the upper surface of the suction nozzle 41 is substantially flush with the upper surface of the glass layer 22. The upper plane is basically flush, but not limited to being absolutely flush. If ordinary observers cannot observe that one of the planes is obviously inclined relative to the other, the two planes are considered to be roughly flush, so that the circuit board to be tested is placed on the After the glass layer 22 is placed on the glass layer 22, the suction nozzle 41 is located below the edge of the circuit board. In one embodiment, the suction nozzle 41 is connected to an external vacuum generator through an air supply interface 44. It is not difficult to understand that the vacuum generator sucks the suction nozzle 41 and the circuit board. The air between the lower surfaces of the boards forms a vacuum between the two and fits them together. Its function is to prevent the suction force generated when the upper cover 21 is lifted or the airflow force generated when the upper cover 21 is lowered to cause the position of the PCB to drift. . As for the location and quantity of the suction nozzles 41 , and whether the suction nozzles share one air supply interface 44 , the present invention makes no limitation.

在本發明的一個實施例中,底部平台上和上蓋21上還設有鎖定機構,用於在放置電路板之後,將上蓋21壓合鎖定在底部平台上,至少有三個有益效果,一是可以防止工作平台移動至檢測位置的過程中電路板發生偏移,二是確保上蓋21與底部平台完成結合(未完成結合則鎖定機構無法完成鎖定動作),作為下一步動作的前提條件,三是保證被夾在上蓋21與底部平台之間的電路板的平面度,因為本實施例可以應用於大電路板(比如長50cm-70cm、寬65cm-95cm的電路板),通常這麼大規格的電路板的板體本身的平面度都大概率無法做到絕對平面,並且光靠上蓋21的重力作用,無法確保其平面度而可能會影響檢測精度。鎖定機構的具體結構參見圖5、圖10和圖11,每個鎖定機構包括第二動力機構、鎖舌部51和鎖孔部52,從圖5可以看出,鎖舌部51設置在底部平台上,鎖孔部52設置在上蓋21上;從圖10尤其是圖11可以看出,當所述上蓋21扣合在底部平台上時,所述鎖舌部51與所述鎖孔部52的孔口相對,且在第二動力機構的驅動下,鎖舌部51伸入鎖孔部52。很重要的一點是,鎖舌部51伸入鎖孔部52,上蓋21與底部平台之間會形成合力來確保大電路板的平面度,因此,所述鎖舌部51需要與鎖孔部52相抵,在本實施例中,很巧妙的設計在於,如圖11所示,首先,鎖孔部52與上蓋非一體成型,使得鎖孔部52的高度可以調整至能夠與鎖舌部51相抵的高度,其次是鎖孔部52上與鎖舌部51相抵的表面為傾斜面,該傾斜面在遠離鎖舌部51的方向上向內傾斜,即在遠離鎖舌部的方向上具有向內收緊趨勢,如圖11所示鎖孔部52內部形成上翹的彈片,所述鎖定機構被配置為在所述鎖舌部伸入鎖孔部內之後,所述鎖舌部與該具有向內收緊趨勢的表面相抵;換言之,鎖舌部51往鎖孔部52內部伸進的過程中,兩者的狀態由靠近(但不接觸)至接觸直至達到相抵的狀態,本實施例中鎖舌部51的端部設置為倒角結構或者設有圓形導頭結構,圓形導頭結構還可以選用橡膠等彈性材料,既增強抵緊力,又防止機械損傷。In one embodiment of the present invention, the bottom platform and the upper cover 21 are also provided with a locking mechanism, which is used to press and lock the upper cover 21 on the bottom platform after the circuit board is placed. There are at least three beneficial effects, one can To prevent the circuit board from shifting when the working platform moves to the detection position, the second is to ensure that the upper cover 21 is combined with the bottom platform (if the combination is not completed, the locking mechanism cannot complete the locking action), as a prerequisite for the next step, and the third is to ensure The flatness of the circuit board sandwiched between the upper cover 21 and the bottom platform, because this embodiment can be applied to a large circuit board (such as a circuit board with a length of 50cm-70cm and a width of 65cm-95cm), usually such a large-scale circuit board The flatness of the plate body itself is likely to be unable to be absolutely flat, and the gravity of the upper cover 21 alone cannot ensure its flatness, which may affect the detection accuracy. The specific structure of the locking mechanism is shown in Figure 5, Figure 10 and Figure 11. Each locking mechanism includes a second power mechanism, a lock tongue part 51 and a lock hole part 52. As can be seen from Figure 5, the lock tongue part 51 is arranged on the bottom platform 10, especially FIG. 11, it can be seen that when the upper cover 21 is fastened on the bottom platform, the lock tongue part 51 and the lock hole part 52 The holes are opposite, and under the drive of the second power mechanism, the lock tongue part 51 extends into the lock hole part 52 . It is very important that the locking tongue portion 51 stretches into the locking hole portion 52, and a resultant force will be formed between the upper cover 21 and the bottom platform to ensure the flatness of the large circuit board. Therefore, the locking tongue portion 51 needs to be aligned with the locking hole portion 52. On the other hand, in this embodiment, the very ingenious design is that, as shown in FIG. 11 , firstly, the lock hole portion 52 is not integrally formed with the upper cover, so that the height of the lock hole portion 52 can be adjusted to a level that can be offset against the lock tongue portion 51 The second is that the surface on the lock hole portion 52 that is against the bolt portion 51 is an inclined surface, and the inclined surface is inclined inwardly in the direction away from the bolt portion 51, that is, it has an inward retraction in the direction away from the bolt portion. Tightening trend, as shown in Figure 11, an upturned elastic piece is formed inside the lock hole part 52, and the locking mechanism is configured such that after the lock tongue part is inserted into the lock hole part, the lock tongue part and the lock tongue part are retracted inwardly. In other words, during the process of the lock tongue part 51 extending into the lock hole part 52, the state of the two is from approaching (but not in contact) to touching until reaching the state of being in contact with each other. In this embodiment, the lock tongue part The end of 51 is provided with a chamfered structure or a circular guide head structure, and the circular guide head structure can also be made of elastic materials such as rubber, which not only enhances the pressing force, but also prevents mechanical damage.

以上鎖定機構的數量可以設置多個,比如三個,本實施例中,底部平台為矩形結構,在底部平台的四個角分別設置一個第二動力機構和鎖舌部51,在上蓋21對應位置設置鎖孔部52。在觸發安裝在支承板31上的行程開關14的同時,鎖定機構將會解除鎖定,軟件會控制著導桿式氣缸的導桿伸出去推動弧形臂33旋轉而升起升降臂32,隨著滑動軸62在升起的升降臂32上的滑動,上蓋21便會打開,其翻轉角度可控在25°至89゜,翻轉角度越大,上下料的操作越便利,但是單個電路板完成檢測的周期時間越長,反之則單個電路板完成檢測的周期時間越短,但是上下料的操作越不便捷,可以控制翻轉角度在50±5°。The number of the above locking mechanisms can be set in multiples, such as three. In this embodiment, the bottom platform is a rectangular structure, and a second power mechanism and a deadbolt 51 are respectively arranged at the four corners of the bottom platform. A lock hole portion 52 is provided. While triggering the travel switch 14 installed on the support plate 31, the locking mechanism will be unlocked, and the software will control the guide rod of the guide rod cylinder to stretch out to push the arc arm 33 to rotate and lift the lifting arm 32. When the sliding shaft 62 slides on the raised lifting arm 32, the upper cover 21 will open, and its flip angle can be controlled from 25° to 89°. The larger the flip angle, the more convenient the loading and unloading operation. The longer the cycle time, on the contrary, the shorter the cycle time for a single circuit board to complete the detection, but the more inconvenient the operation of loading and unloading, the flip angle can be controlled at 50±5°.

本發明的PCB通孔檢測設備不僅適用於大規格的電路板,也適用於小規格的電路板,無論大小規格的電路板,均有在底部平台的基準擺放位置,比如在本發明的一個實施例中,基準擺放位置為底部平台的右下角,對應地,底部平台的右側邊緣上設置一個或多個浮動PIN座,在底部平台的下側邊緣上設置一個或多個浮動PIN座,如圖7所示,每個浮動PIN座包括Pin柱42及設置在所述Pin柱42下方的彈性件43,當所述彈性件43處於自然狀態時,所述Pin柱42的上表面高度高於所述底部平台的上表面高度,即在上蓋21未壓合在底座平台上時,彈性件43未受到壓力,此時Pin柱42是凸出於玻璃層22所在的平面,這樣將矩形電路板的下側和右側分別抵靠在下側的Pin柱42和右側的Pin柱42處,為放置PCB板提供定位,即完成基準擺放位置的定位放料(電路板);當上蓋21扣合在底部平台上時,所述上蓋21抵壓Pin柱42以使所述彈性件43處於被壓縮狀態,此時下沉的Pin柱不會影響上蓋21與底部平台的結合。The PCB through-hole detection device of the present invention is not only suitable for large-scale circuit boards, but also for small-scale circuit boards. Regardless of the size of the circuit boards, there is a reference placement position on the bottom platform, such as in a circuit board of the present invention. In the embodiment, the reference placement position is the lower right corner of the bottom platform, correspondingly, one or more floating PIN seats are set on the right edge of the bottom platform, and one or more floating PIN seats are set on the lower edge of the bottom platform, As shown in Figure 7, each floating PIN seat includes a Pin column 42 and an elastic member 43 arranged below the Pin column 42. When the elastic member 43 is in a natural state, the height of the upper surface of the Pin column 42 is high. At the height of the upper surface of the bottom platform, that is, when the upper cover 21 is not pressed on the base platform, the elastic member 43 is not under pressure. At this time, the Pin column 42 protrudes from the plane where the glass layer 22 is located, so that the rectangular circuit The lower side and the right side of the board are respectively against the Pin column 42 on the lower side and the Pin column 42 on the right side to provide positioning for placing the PCB board, that is, to complete the positioning and discharging (circuit board) of the reference placement position; when the upper cover 21 is fastened When on the bottom platform, the upper cover 21 presses against the Pin column 42 so that the elastic member 43 is in a compressed state, and the sinking Pin column will not affect the combination of the upper cover 21 and the bottom platform.

本發明涉及一種新型分離式的可升降夾合式工作平台裝置,主要運用在AOI通孔檢測設備上,用於檢測PCB通孔板,夾合式工作平台確保電路板在其中的平面度,升降機構固定設置在設備的上料位置,當工作平台運動至上料位置時,可自動或人工通過操控按鈕觸發升降機構工作,來帶動上蓋轉動而使其與底部平台形成一定的夾角,以便於人工或機器人自動上下料,此升降機構脫離於工作平台主體,大大增加了工作平台的精度和穩定性,並降低運動平台的自重,一定程度上也增加了平台運動的速度,提升了設備的檢測效率。The invention relates to a new type of separated lifting and clamping working platform device, which is mainly used in AOI through-hole detection equipment for detecting PCB through-hole plates. The clamping working platform ensures the flatness of the circuit board in it, and the lifting mechanism is fixed. It is set at the loading position of the equipment. When the working platform moves to the loading position, the lifting mechanism can be triggered automatically or manually through the control button to drive the upper cover to rotate so that it forms a certain angle with the bottom platform, so that it is convenient for manual or robot automatic operation. For loading and unloading, the lifting mechanism is separated from the main body of the working platform, which greatly increases the accuracy and stability of the working platform, reduces the weight of the moving platform, increases the speed of the platform to a certain extent, and improves the detection efficiency of the equipment.

本發明相比於工作平台攜帶著升降機構一起運動的平台設計,本發明的效果是很明顯的,攜帶升降機構一起運動的平台機械結構設計較為複雜,且笨重機構增加了驅動機構的負擔,平台運動精度不好,從而影響設備整體精度和檢測能力;並且攜帶升降機構的平台的開合角度一定會有機構限制,導致開合角度受限而影響操作便捷性。Compared with the platform design in which the working platform moves with the lifting mechanism, the effect of the present invention is obvious. The mechanical structure design of the platform moving with the lifting mechanism is relatively complicated, and the heavy mechanism increases the burden on the driving mechanism. The motion accuracy is not good, which affects the overall accuracy and detection ability of the equipment; and the opening and closing angle of the platform carrying the lifting mechanism must be limited by the mechanism, resulting in the limited opening and closing angle and affecting the convenience of operation.

需要說明的是,在本文中,諸如第一和第二等之類的關係術語僅僅用來將一個實體或者操作與另一個實體或操作區分開來,而不一定要求或者暗示這些實體或操作之間存在任何這種實際的關係或者順序。而且,術語“包括”、“包含”或者其任何其他變體意在涵蓋非排他性的包含,從而使得包括一系列要素的過程、方法、物品或者設備不僅包括那些要素,而且還包括沒有明確列出的其他要素,或者是還包括為這種過程、方法、物品或者設備所固有的要素。在沒有更多限制的情況下,由語句“包括一個……”限定的要素,並不排除在包括所述要素的過程、方法、物品或者設備中還存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.

以上所述僅是本申請的具體實施方式,應當指出,對於本技術領域的普通技術人員來說,在不脫離本申請原理的前提下,還可以做出若干改進和潤飾,這些改進和潤飾也應視為本申請的保護範圍。The above description is only the specific implementation of the present application. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present application, some improvements and modifications can also be made. It should be regarded as the protection scope of this application.

1:基台 11:滑軌 21:上蓋 22:玻璃層 23:勻光層 24:背光源板 31:支承板 32:升降臂 321:勾子結構 33:弧形臂 34:第一動力機構 35:行程開關 41:吸嘴 42:Pin柱 43:彈性件 44:供氣接口 51:鎖舌部 52:鎖孔部 6:對接組件 61:限位片 62:滑動軸 7:浮動式翻轉軸 8:光學檢測裝置 1: Abutment 11: slide rail 21: Upper cover 22: Glass layer 23: Dodging layer 24: Backlight board 31: support plate 32: Lifting arm 321: hook structure 33: arc arm 34: The first power mechanism 35: travel switch 41: Nozzle 42:Pin column 43: Elastic parts 44: Air supply interface 51:Lock tongue 52: Keyhole 6: Docking components 61: limit piece 62: sliding shaft 7: Floating flip axis 8: Optical detection device

為了更清楚地說明本申請實施例或現有技術中的技術方案,下面將對實施例或現有技術描述中所需要使用的附圖作簡單地介紹,顯而易見地,下面描述中的附圖僅僅是本申請中記載的一些實施例,對於本領域普通技術人員來講,在不付出創造性勞動的前提下,還可以根據這些附圖獲得其他的附圖。 圖1為本公開的一個示例性實施例提供的PCB通孔檢測設備的整機結構示意圖; 圖2為圖1所示的PCB通孔檢測設備的側視示意圖; 圖3為圖2所示的PCB通孔檢測設備的局部放大示意圖; 圖4為圖1所示的PCB通孔檢測設備的局部結構示意圖; 圖5為圖4所示的PCB通孔檢測設備的工作平台與升降機構的結構示意圖; 圖6為圖5所示的升降機構的另一視角下的結構示意圖; 圖7為圖5所示的工作平台上零部件的放大局部剖視圖; 圖8為圖7所示的零部件在另一視角下的立體示意圖; 圖9為圖5所示的工作平台的內部結構示意圖; 圖10為圖5所示的工作平台在上蓋合上狀態下的整體結構示意圖; 圖11為圖10所示的工作平台在開合轉軸處的局部放大示意圖。 In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the present invention For some embodiments described in the application, those skilled in the art can also obtain other drawings based on these drawings without creative work. FIG. 1 is a schematic structural diagram of a PCB through-hole detection device provided by an exemplary embodiment of the present disclosure; Fig. 2 is a schematic side view of the PCB through-hole detection device shown in Fig. 1; FIG. 3 is a partially enlarged schematic diagram of the PCB through-hole detection equipment shown in FIG. 2; FIG. 4 is a schematic diagram of a partial structure of the PCB through-hole detection device shown in FIG. 1; Fig. 5 is a structural schematic diagram of the working platform and the lifting mechanism of the PCB through-hole detection equipment shown in Fig. 4; Fig. 6 is a structural schematic view of another viewing angle of the lifting mechanism shown in Fig. 5; Figure 7 is an enlarged partial cross-sectional view of parts on the working platform shown in Figure 5; Fig. 8 is a three-dimensional schematic view of the components shown in Fig. 7 from another perspective; Fig. 9 is a schematic diagram of the internal structure of the working platform shown in Fig. 5; Fig. 10 is a schematic diagram of the overall structure of the working platform shown in Fig. 5 when the upper cover is closed; Fig. 11 is a partially enlarged schematic diagram of the working platform shown in Fig. 10 at the opening and closing shaft.

1:基台 1: Abutment

11:滑軌 11: slide rail

21:上蓋 21: Upper cover

22:玻璃層 22: Glass layer

31:支承板 31: support plate

32:升降臂 32: Lifting arm

33:弧形臂 33: arc arm

41:吸嘴 41: Nozzle

42:Pin柱 42:Pin column

51:鎖舌部 51:Lock tongue

52:鎖孔部 52: Keyhole

6:對接組件 6: Docking components

Claims (11)

一種PCB通孔檢測設備,用於對電路板作通孔檢測,待檢測的電路板上設有通孔,所述通孔檢測的內容為檢測所述通孔是否符合預設的條件,其中,所述PCB通孔檢測設備包括: 基台,其上設置有上料位置和檢測位置; 光學檢測裝置,其架設在所述基台的檢測位置上方; 工作平台,其包括底部平台和上蓋,所述工作平台可滑動地設置在所述基台的滑軌上,所述上蓋由透明材質製成,所述上蓋與所述底部平台樞轉連接; 升降機構,其包括支承板、第一動力機構和升降臂,其中,所述支承板固定在所述基台上,在第一動力機構的驅動下,所述升降臂相對於所述支承板發生轉動; 所述工作平台被配置為能夠沿著所述滑軌在所述上料位置與檢測位置之間移動,所述上蓋的邊框上設有與所述升降臂配合的對接組件,當所述工作平台位於上料位置,且所述第一動力機構驅動升降臂向上轉動時,所述升降臂帶動所述對接組件,以使所述上蓋相對於底部平台向上翻轉。 A PCB through-hole detection device, used for through-hole detection on a circuit board, the circuit board to be detected is provided with a through-hole, and the content of the through-hole detection is to detect whether the through-hole meets a preset condition, wherein, The PCB through-hole detection equipment includes: The abutment is provided with a feeding position and a detection position; an optical detection device, which is erected above the detection position of the abutment; The working platform includes a bottom platform and an upper cover, the working platform is slidably arranged on the slide rail of the base platform, the upper cover is made of transparent material, and the upper cover is pivotally connected to the bottom platform; A lifting mechanism, which includes a support plate, a first power mechanism, and a lifting arm, wherein the support plate is fixed on the base, and driven by the first power mechanism, the lifting arm moves relative to the support plate turn; The working platform is configured to be able to move between the loading position and the detecting position along the slide rail, and the frame of the upper cover is provided with a docking assembly that cooperates with the lifting arm. When the working platform When it is at the loading position and the first power mechanism drives the lifting arm to rotate upward, the lifting arm drives the docking assembly so that the upper cover turns upward relative to the bottom platform. 根據請求項1所述的PCB通孔檢測設備,其中,所述檢測位置設置在所述基台檯面的後部,所述上料位置設置在所述基台檯面的前部; 所述上蓋與底部平台之間的樞轉軸設置在所述上蓋的後部或左部或右部。 The PCB through-hole detection device according to claim 1, wherein the detection position is set at the rear of the abutment table, and the loading position is set at the front of the abutment table; The pivot shaft between the upper cover and the bottom platform is arranged at the rear or left or right part of the upper cover. 根據請求項1所述的PCB通孔檢測設備,其中,所述對接組件在底部平台所在平面上的投影與所述底部平台不發生重合; 在所述第一動力機構驅動升降臂向上轉動時,所述升降臂推動或拉動所述對接組件。 According to the PCB through-hole detection device described in claim 1, wherein the projection of the docking component on the plane where the bottom platform is located does not overlap with the bottom platform; When the first power mechanism drives the lifting arm to rotate upward, the lifting arm pushes or pulls the docking assembly. 根據請求項3所述的PCB通孔檢測設備,其中,所述對接組件設置在所述上蓋的一側,或者,所述上蓋相對設置的兩側均設有所述對接組件; 每個對接組件包括兩個相對設置的限位片及設置在兩個限位片之間的滑動軸,且兩個限位片之間具有收容部分升降臂的空間,在所述第一動力機構驅動升降臂向上轉動時,所述升降臂與所述滑動軸接觸。 According to the PCB through-hole detection device described in claim 3, wherein the docking assembly is arranged on one side of the upper cover, or the two opposite sides of the upper cover are provided with the docking assembly; Each docking assembly includes two oppositely arranged limiting pieces and a sliding shaft arranged between the two limiting pieces, and there is a space for accommodating part of the lifting arm between the two limiting pieces, and the first power mechanism When the lifting arm is driven to rotate upward, the lifting arm is in contact with the sliding shaft. 根據請求項3或4所述的PCB通孔檢測設備,其中,所述升降臂的一端與所述支承板轉動連接,其另一端部上設有勾子結構。According to the PCB through-hole inspection device described in claim 3 or 4, one end of the lifting arm is rotatably connected to the support plate, and a hook structure is provided on the other end. 根據請求項1所述的PCB通孔檢測設備,其中,所述底部平台包括玻璃層及設置在所述玻璃層下方的勻光層和背光源板,其中,所述背光源板設置在所述勻光層的下方; 所述玻璃層的至少一側設有向內凹進的避讓結構,所述底部平台上對應所述避讓結構的區域設有一個或多個吸嘴,所述吸嘴的上表面與所述玻璃層的上表面齊平。 According to the PCB through-hole detection device described in claim 1, wherein the bottom platform includes a glass layer and a dodging layer and a backlight board arranged under the glass layer, wherein the backlight board is arranged on the Below the dodging layer; At least one side of the glass layer is provided with an inwardly recessed avoidance structure, and one or more suction nozzles are provided on the bottom platform corresponding to the avoidance structure, and the upper surface of the suction nozzle is in contact with the glass layer. The upper surface of the layer is flush. 根據請求項1所述的PCB通孔檢測設備,其中,還包括兩個以上鎖定機構,每個鎖定機構包括第二動力機構、鎖舌部和鎖孔部,其中所述第二動力機構和鎖舌部設置在所述底部平台上,所述鎖孔部設置在上蓋上; 當所述上蓋扣合在底部平台上時,所述鎖舌部與所述鎖孔部的孔口相對,且所述第二動力機構被配置為驅動所述鎖舌部伸入所述鎖孔部。 According to the PCB through-hole detection device described in claim 1, it also includes more than two locking mechanisms, and each locking mechanism includes a second power mechanism, a lock tongue part and a lock hole part, wherein the second power mechanism and the lock The tongue is arranged on the bottom platform, and the keyhole is arranged on the upper cover; When the upper cover is fastened on the bottom platform, the lock tongue part is opposite to the opening of the lock hole part, and the second power mechanism is configured to drive the lock tongue part to extend into the lock hole department. 根據請求項7所述的PCB通孔檢測設備,其中,所述鎖孔部包括至少一個在遠離鎖舌部的方向上具有向內收緊趨勢的表面,所述鎖定機構被配置為在所述鎖舌部伸入鎖孔部內之後,所述鎖舌部與所述具有向內收緊趨勢的表面相抵。According to the PCB through-hole detection device according to claim 7, wherein the lock hole part includes at least one surface that has a tendency to tighten inward in the direction away from the lock tongue part, and the locking mechanism is configured to After the locking tongue part extends into the locking hole, the locking tongue part abuts against the surface with a tendency to tighten inward. 根據請求項1所述的PCB通孔檢測設備,其中,所述底部平台為矩形結構,所述底部平台上相鄰兩側設有浮動PIN座,所述浮動PIN座包括Pin柱及設置在所述Pin柱下方的彈性件,當所述彈性件處於自然狀態時,所述Pin柱的上表面高度高於所述底部平台的上表面高度; 當所述上蓋扣合在底部平台上時,所述上蓋抵壓Pin柱以使所述彈性件處於被壓縮狀態。 According to the PCB through-hole detection device described in claim 1, wherein the bottom platform is a rectangular structure, floating PIN seats are provided on adjacent sides of the bottom platform, and the floating PIN seats include Pin columns and are arranged on the bottom platform. The elastic member below the Pin column, when the elastic member is in a natural state, the height of the upper surface of the Pin column is higher than the height of the upper surface of the bottom platform; When the upper cover is buckled on the bottom platform, the upper cover presses against the Pin post so that the elastic member is in a compressed state. 根據請求項1所述的PCB通孔檢測設備,其中,所述上蓋與底部平台之間的樞轉連接部件為浮動式翻轉軸。According to the PCB through-hole inspection device described in Claim 1, wherein the pivotal connection part between the upper cover and the bottom platform is a floating flip shaft. 根據請求項3所述的PCB通孔檢測設備,其中,所述第一動力機構為導桿式氣缸,其一端固定在所述支承板的前部下表面,其另一端向後延伸;所述升降臂的前端樞轉設置在支承板上方,其後端向後延伸;所述支承板上設有穿孔,所述導桿式氣缸的另一端通過穿過所述穿孔的弧形臂與所述升降臂的中部連接; 所述支承板設置在所述底部平台的側邊下方區域,所述對接組件設置在所述上蓋的邊框下側,所述升降臂設置在所述對接組件的下方,在所述第一動力機構驅動升降臂向上轉動時,所述升降臂推動所述對接組件。 According to the PCB through hole detection equipment described in claim 3, wherein the first power mechanism is a guide rod cylinder, one end of which is fixed on the front lower surface of the support plate, and the other end extends backward; the lifting arm The front end of the front end is pivotally arranged above the support plate, and its rear end extends backward; the support plate is provided with a perforation, and the other end of the guide rod type cylinder passes through the arc arm passing through the perforation and the lifting arm. middle connection; The support plate is arranged in the area below the side of the bottom platform, the docking assembly is arranged on the lower side of the frame of the upper cover, the lifting arm is arranged below the docking assembly, and the first power mechanism When the lifting arm is driven to rotate upwards, the lifting arm pushes the docking assembly.
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