TW202325949A - Floor sound insulation mat structure capable of ensuring that the sound insulation layer maintains the proper sound insulation and noise reduction effect - Google Patents

Abstract

Provided is a floor sound insulation mat structure, in which a filter layer capable of blocking water slurry is arranged on one surface of a sound insulation layer made of polyester fiber material. The filter layer is further combined thereon with a strong and elastic interface layer. The interface layer has characteristics of being easy to combine with the filter layer and cement mortar (or cement adhesive). The interface layer can provide a shielding protection mechanism for the filter layer, preventing the filter layer from being worn and damaged during the construction process. Therefore, the operation of mixing and overlaying cement mortar can be performed directly on the interface layer to simplify the on-site construction procedure. In addition, the cement mortar can be firmly combined with the sound insulation layer through the interface layer and the filter layer after being dried. The filter layer can effectively block water or cement mortar from penetrating into the sound insulation layer and prevent internal fiber hardening, deterioration and clogging, so as to ensure that the sound insulation layer maintains the proper sound insulation and noise reduction effect.

Description

The structure of floor sound insulation mat

The present invention relates to the structure of the sound-insulating floor mat, especially a sound-insulating mat structure that can prevent water and mud from penetrating into the sound-insulating layer, and can directly mix cement mortar on the surface to ensure convenient construction and good sound-insulating effect.

With the sound insulation regulations of the latest building law, the sound insulation effect between the floor slabs of the newly launched construction projects must be kept below a preset value (58 decibels), and the relevant construction companies must meet the above sound insulation requirements Generally, sound insulation pads with sound-absorbing and buffering effects are installed between the floors of buildings in order to achieve the preset noise reduction effect and meet the regulations.

Furthermore, due to the continuous increase of the height of various buildings, in order to save manpower and simplify the arrangement of hanging equipment, the construction methods of floor slabs and sound-insulating layer pads of each floor in the current buildings are mostly cement, sand and cement in one time. Materials such as sound-insulating mats are transported to each floor and stacked at each predetermined location; after the sound-insulating mats of the floor slab are fixed, cement and sand are mixed with water on site, and the mixed cement mortar Being superimposed on the sound-insulating layer mat, in addition to pressing and fixing the sound-insulating layer mat, it is also convenient for subsequent application of the upper surface finish (tile or floor tile).

In the new case of the Republic of China Patent Announcement No. M588054, a rubber fiber sound insulation pad (board) is disclosed, which is composed of a plurality of glass fibers, which are arranged in a staggered longitudinal interweaving manner and are needle-punched in a sheet-like shape with appropriate thickness and width. The carpet is soaked in a rubber solvent and then dried to shape; and the surface of the sound insulation pad (board) can be coated with a waterproof film to avoid water penetration.

However, in the above-mentioned structure, since its waterproof film system is directly coated on the surface of the sound-insulating pad (board), and most of the waterproof films have waterproof properties, they are soft and unable to withstand pressure and friction. The operation of mortar damages the waterproof membrane, so that water or cement mortar penetrates into the sound insulation layer pad, and reduces the shock absorption and sound insulation effect of the sound insulation layer pad after drying and hardening; therefore, the above-mentioned operation of mixing cement mortar cannot be directly applied on the sound insulation layer pad However, it must be carried out at other reserved sites, and then the mixed cement mortar is transported to the construction site and stacked on the sound insulation layer pad, which often causes inconvenience in construction, and the last construction of the same floor in the building room or site, you may need to wait for the cement mortar in other rooms or sites to dry before mixing the cement mortar, or mix the cement mortar on other floors and then transport it to the last room or site for construction, which will seriously affect the construction efficiency.

In the new case of the Republic of China Patent Announcement No. M613139, a sound-insulating layer structure of a floor slab is disclosed, which is a sound-insulating middle material covered by two-sided substrates, and a waterproof layer is provided between the surface substrate and the sound-insulating middle material The waterproof layer is made of environmentally friendly polyolefin, the surface substrate is polyester cotton or porous fiber cloth, and the capillary fibers on the surface can be directly adhered to the mixed soil, and the sound insulation material is porous fiber material or polyolefin foam (IXPE; EVA), which has pores and produces a noise-reducing effect.

Although the above-mentioned structure can use the five-layer superimposed structure to achieve the preset sound insulation and noise reduction and be easy to combine with the mixed soil, the five-layer superimposed structure not only greatly increases the production cost, but also causes The overall thickness increases, which affects the design of the floor thickness, which is not conducive to the utilization of indoor space.

In view of the above-mentioned shortcomings in the actual application of the common floor sound-insulating layer mat structure, the inventor studies an improvement method for these shortcomings, and finally the present invention is produced.

The main purpose of the present invention is to provide a structure of floor sound-insulating layer cushion, which is to arrange a filter layer capable of blocking water slurry on one surface side of a sound-insulation layer made of polyester fiber material, and further combine on the filter layer A strong and elastic interface layer, and the interface layer has the characteristics of being easy to combine with the filter layer and cement mortar (or cement mortar), and a shielding protection mechanism can be formed for the filter layer by using the interface layer , so that the filter layer can avoid abrasion and damage during the construction process, and the filter layer can effectively prevent water or cement mortar from penetrating into the sound insulation layer, so as to avoid hardening and deterioration and blockage of the internal fibers, so that the sound insulation layer can maintain a normal state Sound insulation and noise reduction effect.

Another object of the present invention is to provide a structure of floor sound-insulating layer cushion, which is suitable for directly mixing cement mortar and cement mortar on the interface layer because the interface layer can provide a shielding protection mechanism on the filter layer. The operation of superimposing cement mortar can simplify the construction procedure on site, so as to achieve the effects of improving the overall construction efficiency and reducing production costs; and the interface layer has good bonding with the cement mortar (or cement mortar) at the same time, which can After the cement mortar dries, it is firmly combined with the sound insulation layer pad to effectively ensure the overall construction quality.

In order to obtain a more specific understanding of the above-mentioned purpose, effect and characteristics of the present invention, the following drawings are hereby described as follows:

Please refer to Figures 1 and 2. It can be seen that the main structure of the sound-insulating layer pad A of the present invention includes: a sound-insulating layer 1, a filter layer 2 and an interface layer 3; wherein the sound-insulating layer 1 can be made of polyester fiber (such as: A sheet-like structure made of polyethylene terephthalate (PET), with a thickness between 2 and 10 mm (2.5 mm is preferred), because the material of the sound insulation layer 1 is soft, strong and elastic , and has densely distributed slots or holes after molding, so it has excellent sound insulation and sound absorption effects; in practical applications, the sound insulation layer 1 can also be EVA fiber, or other materials with similar properties, all can be To achieve the same sound insulation effect.

The filter layer 2 is arranged on at least one surface side of the sound insulation layer 1, and it can be a covering layer formed of polyethylene PE (or other similar waterproof properties) material (which can be sprayed), and its thickness is between 0.5 ~2mm (preferably 0.5mm); the filter layer 2 can form an effect of blocking water slurry on the surface of the sound insulation layer 1, so as to prevent external water or cement mortar during construction from penetrating into the sound insulation layer 1 , resulting in deterioration of the internal fibers of the sound insulation layer 1 or hardening and blocking due to the drying of the cement slurry, thereby affecting the sound insulation and noise reduction effect of the sound insulation layer 1 .

The interface layer 3 is combined and arranged on the side of the filter layer 2 away from the sound insulation layer 1. It can be a coating formed of polyester fiber (such as: polyethylene terephthalate PET) material, and its thickness is Between 0.5~2mm (0.5mm is better); because the interface layer 3 has tough and elastic material properties, it can not only form a shielding protection mechanism for the filter layer 2, to avoid the filter layer 2. Abrasion and damage caused by external force or improper collision during the construction process; at the same time, the interface layer 3 also has the characteristics of being easy to combine with the filter layer 2, cement mortar, and cement mortar.

Please refer to Fig. 3, it can be known that the first application embodiment of the present invention is during building construction, the side of the sound-insulating layer pad A having the sound-insulating layer 1 can be bonded to the side of the building with an adhesive layer B On the floor C, after the adhesive layer B is dry, the sound-insulating layer pad A can be firmly combined on the floor C of the building; then, the operation of mixing cement mortar can be carried out directly on the interface layer 3, using the The interface layer 3 has tough and elastic material properties, and can form a shielding protection structure on the surface of the filter layer 2 that can prevent wear and damage. It will not be damaged when subjected to external force collision and friction during the cement mortar mixing process, and the mixing The cement mortar that has been mixed can also be directly stacked on the interface layer 3, and the interface layer 3 can be directly combined with the cement mortar, so the construction procedure on site can be effectively simplified, so as to improve the overall construction efficiency and reduce production costs; And if the cement mortar permeates through the interface layer 3, it will be blocked by the filter layer 2 and cannot penetrate into the sound insulation layer 1, so it can ensure that the sound insulation layer 1 has the original material composition and structure, and can maintain the same sound insulation effect.

After the cement mortar superimposed on the interface layer 3 dries, a cement mortar layer D is formed, and a surface decoration material (such as: tiles, floor tiles, stone, etc.; not shown) can be subsequently combined on the surface of the cement mortar layer D. ) assignments.

Please refer to Figure 4, it can be seen that the second application embodiment of the present invention is that the sound-insulating layer mat A has the side of the sound-insulating layer 1, and is bonded to the floor C of the building by using an adhesive layer B, and the sound-insulating layer A cement mortar layer E is laid on the side of the layer pad A having the interface layer 3. The cement mortar layer E is formed by mixing cement mortar and resin, so it can not only be combined with cement mortar and the interface layer 3 Good combination, also has a hard surface, so that the operation of mixing cement mortar directly on the cement mortar layer E, and the cement mortar after mixing is directly stacked on the cement mortar layer E, After drying, a cement mortar layer D is formed, and the cement mortar layer E can be used to make the cement mortar layer D more easily and firmly bonded to the sound insulation layer pad A, and then to carry out subsequent bonding on the surface of the cement mortar layer D. Finishing work.

Based on the above, the structure of the floor sound-insulating layer pad of the present invention can indeed be easily combined with mud and mortar, and can effectively prevent water and mud from penetrating into the sound-insulating layer. It is indeed a novel and progressive invention, according to the law An application for an invention patent is filed; however, the content of the above description is only a description of the preferred embodiment of the present invention, and all changes, modifications, changes or equivalent replacements extended according to the technical means and scope of the present invention shall also fall into the scope of the present invention. Within the scope of the patent application of the present invention.

1: Sound insulation layer

2: filter layer

3: Interface layer

A: Sound insulation mat

B: Adhesive layer

C: floor

D: cement mortar layer

E: cement mortar layer

Figure 1 is an exploded view of the three-dimensional structure of the present invention.

Fig. 2 is a sectional view of the whole combination of the present invention.

Fig. 3 is a diagram of the first application embodiment of the present invention.

Fig. 4 is a diagram of the second application embodiment of the present invention.

1: Sound insulation layer

2: filter layer

3: Interface layer

Claims (7)

A structure of a floor sound-insulating layer pad, at least including: a sound-insulating layer, a filter layer, and an interface layer; wherein the sound-insulating layer is a sheet-like structure made of polyester fiber and has sound-absorbing and noise-reducing properties. Installed on the floor of a building with one surface side, the filter layer is a coating with waterproof properties, which is arranged on at least one surface side of the sound insulation layer away from the floor slab, the interface layer is a strong The elastic coating is stacked on the surface side of the filter layer away from the sound insulation layer, so as to form a shielding protection for the filter layer. The side of the interface layer far away from the filter layer can be laid with cement mortar. The layer can prevent the water or cement mortar passing through the interface layer from penetrating into the sound insulation layer, and the interface layer has good adhesion to the filter layer and cement mortar. The structure of the floor sound-insulating layer pad as described in claim 1, wherein the sound-insulating layer is a sheet-like structure made of polyethylene terephthalate PET material, and its thickness is between 2 and 10 mm; The filter layer is a covering layer formed by polyethylene PE, and its thickness is between 0.5~2mm. The structure of the floor sound-insulating layer cushion as described in claim 2, wherein the thickness of the sound-insulating layer is preferably 2.5mm; the thickness of the filter layer is preferably 0.5mm. The structure of the floor sound insulation layer pad as described in Claim 1, wherein the interface layer is a cladding formed of polyethylene terephthalate PET material, and its thickness is between 0.5~2mm. As the structure of the floor sound insulation layer pad described in claim 4, the thickness of the interface layer is preferably 0.5mm. The structure of the floor sound-insulating layer pad as described in Claim 1 or 2 or 3 or 4 or 5, wherein the filter layer is a cladding formed on the surface of the sound-insulating layer by pouring. As the structure of the floor sound insulation layer pad described in claim 1 or 2 or 3 or 4 or 5, a surface side of the interface layer away from the filter layer is laid with a cement mortar layer mixed with cement mortar and resin.