TW202325929A - Shaped cross-section polyethylene yarn, functional fabric and sweat absorption and quick drying product - Google Patents

Shaped cross-section polyethylene yarn, functional fabric and sweat absorption and quick drying product Download PDF

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TW202325929A
TW202325929A TW111103677A TW111103677A TW202325929A TW 202325929 A TW202325929 A TW 202325929A TW 111103677 A TW111103677 A TW 111103677A TW 111103677 A TW111103677 A TW 111103677A TW 202325929 A TW202325929 A TW 202325929A
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polyethylene yarn
yarn
polyethylene
section
central body
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TW111103677A
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Chinese (zh)
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TWI836333B (en
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朴貞恩
李英洙
金成龍
李信鎬
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南韓商可隆股份有限公司
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/253Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/02Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F6/04Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/44Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific cross-section or surface shape
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Artificial Filaments (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

The present invention relates to a shaped cross-sectional polyethylene yarn, a functional fabric including the same and a sweat absorption and quick drying product, and more particularly, to a shaped cross-sectional polyethylene yarn by which a fabric having a cooling sensation and sweat absorption and quick drying properties may be manufactured, a functional fabric including the same and a sweat absorption and quick drying product. A polyethylene yarn according to the present invention includes a filament having a central body and two or more protrusions protruding from the central body based on a cross section perpendicular to a longitudinal direction, wherein a degree of crystallinity of the polyethylene yarn is 60 to 85%.

Description

具定型截面的聚乙烯紗以及包括其之功能性布料Polyethylene yarn with shaped cross-section and functional fabric including it

以下揭示內容是關於一種具定型截面的聚乙烯紗及一種包含所述聚乙烯紗的功能性布料,且更特定言之,是關於一種可藉由其來製造具有清涼感及吸汗速乾特性的布料的具定型截面的聚乙烯紗及一種包含所述聚乙烯紗的功能性布料。The following disclosure is about a polyethylene yarn with a shaped cross-section and a functional fabric comprising the polyethylene yarn, and more specifically, about a fabric with cool feeling and sweat-absorbing and quick-drying properties. Polyethylene yarn with shaped section of cloth and a functional cloth containing said polyethylene yarn.

最近,在紡織工業中,已不僅對形成紡織物的聚合物的改良進行了研究而且對紡紗的截面的差異進行了研究,以開發具有高附加值的差異化材料。特定言之,與投入的時間及成本相比,紡紗的截面的差異在改良紡織品的物理特性方面具有較大作用。因此,已對紡紗的截面的差異進行深入研究。Recently, in the textile industry, research has been conducted not only on improvement of polymers forming textiles but also on differences in cross-sections of spun yarns in order to develop differentiated materials with high added value. In particular, the difference in the cross-section of the spun yarn has a greater effect in improving the physical properties of the textile than the time and cost invested. Therefore, the differences in cross-sections of spinning yarns have been intensively studied.

同時,近來,生活水平不斷提高,且各年齡階段的人均參加各種體育活動來進行自我健康管理。因此,根據對運動衣的需求增加,已積極開發各種運動衣產品。特定言之,迫切需要開發用於運動衣的紡織材料,其可具有重量輕及透氣性的組合功能,且因此可廣泛地用於從徒步旅行至體育活動。At the same time, recently, living standards have been continuously improved, and people of all ages participate in various sports activities for self-health management. Therefore, various sportswear products have been actively developed in accordance with the increased demand for sportswear. In particular, there is an urgent need to develop textile materials for sportswear that can have the combined functions of light weight and breathability, and thus be widely used in activities ranging from hiking to sports.

在此方面,「具有極佳吸汗速乾特性及耐磨性的具定型截面的聚酯紗以及其製造方法(Shaped cross-sectional polyester yarn having excellent sweat absorption and quick drying properties and abrasion resistance and method of manufacturing the same)」揭示於韓國專利公開案第10-1808459號中,且「具有極佳吸汗速乾特性及延展性特性的具定型截面的聚對苯二甲酸丁二醇酯纖維(Shaped cross-sectional polybutylene terephthalate fiber having excellent sweat absorption and quick drying properties and stretch properties)」揭示於韓國專利早期公開公開案第10-2011-0076122號中。在此具定型截面的纖維(紡紗)中,藉由使長絲的截面定型而在由長絲束構成的紡紗中形成孔,使得藉由形成於長絲之間的微孔經由毛細作用(增加通過微孔的吸收速率且擴大水擴散表面)來吸收及排出水分。亦即,使用紡紗中的毛細作用來賦予快速吸收及排出汗液的功能,亦即,吸汗速乾特性。In this regard, "Shaped cross-sectional polyester yarn having excellent sweat absorption and quick drying properties and abrasion resistance and method of manufacturing" the same)" disclosed in Korean Patent Publication No. 10-1808459, and "Polybutylene terephthalate fiber with a shaped cross-section having excellent sweat-absorbing and quick-drying characteristics and extensibility characteristics (Shaped cross-sectional polybutylene terephthalate fiber having excellent sweat absorption and quick drying properties and stretch properties)” is disclosed in Korean Patent Laid-Open Publication No. 10-2011-0076122. In this cross-section-shaped fiber (spun yarn), holes are formed in the spun yarn composed of filament bundles by setting the cross-section of the filaments, so that by capillary action through the micropores formed between the filaments (Increase the rate of absorption through micropores and expand the water diffusion surface) to absorb and expel water. That is, the capillary action in spinning is used to impart the function of quickly absorbing and discharging sweat, that is, sweat-absorbing and quick-drying properties.

然而,在根據先前技術的具定型截面的紡紗的情況下,水分吸收速率不如棉紗,且因穿戴使用具定型截面的紡紗製造的產品(布料)的使用者出汗或呼吸而產生的水分並未得到充分吸收。另外,使用根據先前技術的具定型截面的紡紗製造的產品具有較低水分吸收速率,且排出至外部的水分量亦較少,此使穿戴者難以實際上感到舒適。However, in the case of the spun yarn with a fixed cross-section according to the prior art, the rate of moisture absorption is not as good as that of cotton yarn, and the moisture generated by sweating or breathing of a user who wears a product (cloth) manufactured using the spun yarn with a fixed cross-section not fully absorbed. In addition, products manufactured using spun yarns with a fixed cross-section according to the prior art have a lower rate of moisture absorption, and a smaller amount of moisture is released to the outside, which makes it difficult for the wearer to actually feel comfortable.

另外,在使用根據先前技術的具定型截面的紡紗製造的產品的情況下,布料與皮膚之間的摩擦係數因在人體活動期間未排出至外部的水分而增加,從而使得在皮膚中產生熱量。此外,大多數根據先前技術的具定型截面的紡紗為聚酯紗,且與如上文所描述的現有聚乙烯纖維相比,不具有清涼感。因此,穿戴者感到相當溫曖且會出大量汗,此可能引起不適。In addition, in the case of a product manufactured using spinning yarn having a shaped cross-section according to the prior art, the coefficient of friction between the cloth and the skin increases due to moisture that is not discharged to the outside during human body activity, causing heat to be generated in the skin . In addition, most of the spun yarns with cross-section according to the prior art are polyester yarns and do not have a cool feeling compared to existing polyethylene fibers as described above. As a result, the wearer feels quite warm and sweats profusely, which may cause discomfort.

因此,進一步需要開發一種快速吸收且排出大量水分並具有清涼感的新穎紡織材料。 [先前技術文獻] [專利文獻] (專利文獻1)韓國專利公開案第10-1808459號 (專利文獻2)韓國專利早期公開公開案第10-2011-0076122號 Therefore, there is a further need to develop a novel textile material that quickly absorbs and discharges a large amount of water and has a cool feeling. [Prior Art Literature] [Patent Document] (Patent Document 1) Korean Patent Publication No. 10-1808459 (Patent Document 2) Korean Patent Early Publication Publication No. 10-2011-0076122

本發明的實施例將提供一種可藉由其製造具有清涼感及吸汗速乾特性的布料的具定型截面的聚乙烯紗,及一種包含所述聚乙烯紗的功能性布料。Embodiments of the present invention will provide a polyethylene yarn with a shaped cross-section that can be used to manufacture fabrics with cool feeling and sweat-absorbing and quick-drying properties, and a functional fabric comprising the polyethylene yarn.

在一個通用態樣中,聚乙烯紗包含長絲,所述長絲具有中心體及基於垂直於縱向方向的截面自中心體突起的兩個或大於兩個突起部,其中聚乙烯紗的結晶度為60%至85%。In one general aspect, the polyethylene yarn comprises a filament having a central body and two or more protrusions protruding from the central body based on a cross-section perpendicular to the longitudinal direction, wherein the polyethylene yarn has a crystallinity of 60% to 85%.

基於聚乙烯紗的垂直於縱向方向的截面,由中心體形成的內切圓的第一半徑(R1)以及由中心體及中心體中的突起部形成的外接圓的第二半徑(R2)滿足以下表達式: [表達式] 1.2 ≤ R2/R1≤ 3.5。 Based on the section of the polyethylene yarn perpendicular to the longitudinal direction, the first radius (R1) of the inscribed circle formed by the central body and the second radius (R2) of the circumscribed circle formed by the central body and the protrusions in the central body satisfy The following expressions: [expression] 1.2 ≤ R2/R1 ≤ 3.5.

當根據ASTM D1238量測時,聚乙烯紗可具有1公克/10分鐘至25公克/10分鐘的熔融指數(melt index;MI,@190℃)。The polyethylene yarn may have a melt index (MI, @190° C.) of 1 g/10 min to 25 g/10 min when measured according to ASTM D1238.

聚乙烯紗可具有5至30的多分散性指數(polydispersity index;PDI)。Polyethylene yarns may have a polydispersity index (PDI) of 5 to 30.

當根據ASTM D2256量測時,聚乙烯紗可具有5公克/丹尼至15公克/丹尼的強度。The polyethylene yarn may have a tenacity of 5 grams/denier to 15 grams/denier when measured according to ASTM D2256.

在另一通用態樣中,功能性布料包含聚乙烯紗。In another general aspect, the functional fabric comprises polyethylene yarn.

當藉由使處於30 ±2 ℃的加熱板(T盒)在20 ± 2℃及65 ± 2% R.H下與處於20 ± 2℃的功能性布料接觸來量測時,功能性布料可具有0.1瓦特/平方公分至0.5瓦特/平方公分的接觸清涼感(Q最大值)。The functional fabric may have 0.1 Cooling on contact (Qmax) from watts/cm2 to 0.5 watts/cm2.

當在20 ± 2℃及65 ± 2% R.H下量測時,功能性布料可具有95瓦特/平方公尺至150瓦特/平方公尺的熱通量。The functional fabric may have a heat flux of 95 watts/square meter to 150 watts/square meter when measured at 20±2°C and 65±2% R.H.

當根據作為KS K 0642 8.26的B方法的Byreck方法來量測時,功能性布料可具有80毫米/10分鐘至160毫米/10分鐘的水分吸收速率。The functional cloth may have a moisture absorption rate of 80mm/10min to 160mm/10min when measured according to the Byreck method which is the B method of KS K 0642 8.26.

當根據KS K 0642 8.25的A方法來量測時,功能性布料可具有20毫米/10分鐘至50毫米/10分鐘的水分乾燥速率。The functional fabric may have a moisture drying rate of 20 mm/10 minutes to 50 mm/10 minutes when measured according to method A of KS K 0642 8.25.

在又另一通用態樣中,使用功能性布料來製造吸汗速乾產品。In yet another general aspect, functional fabrics are used to manufacture sweat-wicking and quick-drying products.

如上文所闡述,根據本發明的具定型截面的聚乙烯紗可快速地移動且排出水分並具有極佳熱導率,使得可製造具有吸汗速乾特性及清涼感兩者的布料。As explained above, the polyethylene yarn with fixed cross-section according to the present invention can move quickly and discharge moisture and has excellent thermal conductivity, so that fabrics with both sweat-absorbing and quick-drying properties and cool feeling can be manufactured.

此外,根據本發明的功能性布料包含具有極佳熱導率及吸汗速乾特性的聚乙烯紗,使得功能性布料具有清涼感及吸汗速乾特性,且可快速地排出因出汗或呼吸產生的水分且可將熱量消散至外部,從而減緩濕熱感。因此,使用者可感到舒適。In addition, the functional fabric according to the present invention contains polyethylene yarns with excellent thermal conductivity and sweat-absorbing and quick-drying properties, so that the functional fabric has a cool feeling and sweat-absorbing and quick-drying properties, and can quickly discharge sweat or breath. It absorbs moisture and dissipates heat to the outside, reducing the feeling of humidity. Therefore, the user can feel comfortable.

除非另外定義,否則本說明書中所使用的所有技術術語及科學術語均具有與本發明所涉及的所屬領域中具通常知識者共同理解的相同含義。將在以下描述及隨附圖式中省略對不必要地混淆本發明的要旨的已知功能及組態的描述。Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by those of ordinary skill in the art to which this invention pertains. Descriptions of known functions and configurations that unnecessarily obscure the gist of the present invention will be omitted in the following description and the accompanying drawings.

此外,除非上下文另外明確指示,否則本說明書中所使用的單數形式可意欲包含複數形式。Furthermore, singular forms used in this specification may be intended to include plural forms unless the context clearly dictates otherwise.

另外,在本說明書中使用而未特別提及的單位係基於重量,且作為一實例,單位%或比率是指重量%或重量比。除非另外定義,否則重量%是指組成物中的任一種組分相對於組成物的總重量的重量%。In addition, units used in this specification without particular mention are based on weight, and as an example, the unit % or ratio refers to weight % or weight ratio. Unless otherwise defined, % by weight refers to % by weight of any component in the composition relative to the total weight of the composition.

另外,本說明書中所使用的數值範圍包含上限及下限以及此等限制內的所有值、自所界定範圍的形式及跨度邏輯地推導出的增量、所有雙重限制值,以及以不同形式界定的數值範圍中的上限及下限的所有可能組合。除非在本說明書中另外特定地定義,否則可歸因於捨入實驗誤差或值而出現的數值範圍中的所有值亦屬於所界定的數值範圍。In addition, numerical ranges used in this specification include upper and lower limits and all values within such limits, increments logically derived from the form and span of the defined range, all double limit values, and all values defined differently. All possible combinations of upper and lower limits in the numerical range. Unless specifically defined otherwise in this specification, all values within a numerical range that may occur as a result of rounding-off experimental errors or values also fall within the defined numerical range.

在本說明書中,表述「包括」意欲為具有與「包含」、「含有」、「具有(have/has)」以及「特徵為」等效含義的開端式過渡片語,且不排除皆不在本文中進一步列舉的元件、材料或步驟。In this specification, the expression "comprises" is intended to be an opening transitional phrase with equivalent meanings to "comprises", "comprising", "have/has" and "characterized by", and does not exclude elements, materials or steps further enumerated in.

吸汗速乾特性意謂快速地吸收及乾燥因出汗或呼吸產生的水分,且在各種領域(諸如運動衣、工作服以及遮罩)中需要此等特性以向人體提供舒適度。Sweat-absorbing and quick-drying properties mean quickly absorbing and drying moisture generated by sweating or breathing, and are required in various fields such as sportswear, work clothes, and coverings to provide comfort to the human body.

在先前技術中,使構成紡紗的長絲的截面定型以在由長絲束構成的紡紗中形成孔,從而藉由形成於長絲之間的微孔經由毛細作用向紡紗賦予吸汗速乾特性。然而,在根據先前技術的具定型截面的紡紗的情況下,水分吸收速率不如棉紗,且因穿戴使用具定型截面的紡紗製造的產品(布料)的使用者出汗或呼吸而產生的水分並未得到充分吸收。另外,使用根據先前技術的具定型截面的紡紗製造的產品具有較低水分吸收速率,且排出至外部的水分量亦較少,此使穿戴者難以實際上感到舒適。In the prior art, the cross-section of the filaments constituting the spun yarn is shaped to form holes in the spun yarn composed of filament bundles, thereby imparting sweat absorption speed to the spun yarn through capillary action through micropores formed between the filaments. dry properties. However, in the case of the spun yarn with a fixed cross-section according to the prior art, the rate of moisture absorption is not as good as that of cotton yarn, and the moisture generated by sweating or breathing of a user who wears a product (cloth) manufactured using the spun yarn with a fixed cross-section not fully absorbed. In addition, products manufactured using spun yarns with a fixed cross-section according to the prior art have a lower rate of moisture absorption, and a smaller amount of moisture is released to the outside, which makes it difficult for the wearer to actually feel comfortable.

另外,在使用根據先前技術的具定型截面的紡紗製造的產品的情況下,布料與皮膚之間的摩擦係數因在人體活動期間未排出至外部的水分而增加,從而使得在皮膚中產生熱量。此外,大多數根據先前技術的具定型截面的紡紗為聚酯紗,且與如上文所描述的現有聚乙烯纖維相比,不具有清涼感。因此,穿戴使用根據先前技術的具定型截面的紡紗製造的產品的使用者感到相當溫曖且會出大量汗,此可能引起不適In addition, in the case of a product manufactured using spinning yarn having a shaped cross-section according to the prior art, the coefficient of friction between the cloth and the skin increases due to moisture that is not discharged to the outside during human body activity, causing heat to be generated in the skin . In addition, most of the spun yarns with cross-section according to the prior art are polyester yarns and do not have a cool feeling compared to existing polyethylene fibers as described above. Consequently, a user wearing a product made using a spun yarn with a shaped cross-section according to the prior art feels rather warm and sweats profusely, which may cause discomfort

因此,作為進行深入研究以開發可在長時間段內具有顯著極佳的吸汗速乾特性及清涼感的具有高附加值的紡紗的結果,本申請人已發現有可能製造一種在由使用者穿戴時可提供顯著極佳的舒適度的產品,此係因為所述產品藉由使用具有特定形狀的具定型截面的聚乙烯紗而具有聚乙烯的極佳吸汗速乾特性及獨特清涼感,藉此完成本發明。Therefore, as a result of intensive research to develop a spinning yarn with high added value that can have remarkably excellent sweat-absorbing and quick-drying properties and a cool feeling over a long period of time, the present applicant has found that it is possible to manufacture a A product that can provide significantly excellent comfort when worn, because the product has excellent sweat-absorbing and quick-drying characteristics of polyethylene and a unique cool feeling by using polyethylene yarn with a specific shape and a fixed cross-section. This completes the invention.

本發明的聚乙烯紗包含長絲,所述長絲具有中心體及基於垂直於縱向方向的橫截面自中心體突起的兩個或大於兩個突起部。聚乙烯紗的結晶度可為60%至85%,且特定言之65%至75%。The polyethylene yarn of the present invention includes a filament having a central body and two or more protrusions protruding from the central body based on a cross-section perpendicular to the longitudinal direction. The degree of crystallinity of polyethylene yarns may range from 60% to 85%, and specifically from 65% to 75%.

聚乙烯紗具有以束提供的具有特定定型截面的多個長絲的結構,且藉由長絲的截面結構在紡紗中的長絲之間形成微孔,使得水分可藉由微孔經由毛細作用來平穩地吸收及排出。另外,聚乙烯紗具有獨特的聚乙烯熱導率,使得可製造具有吸汗速乾特性及清涼感的布料。The polyethylene yarn has a structure of multiple filaments with a specific cross-section provided in bundles, and micropores are formed between the filaments in spinning through the cross-sectional structure of the filaments, so that moisture can pass through the micropores through the capillary function to absorb and discharge smoothly. In addition, polyethylene yarn has a unique thermal conductivity of polyethylene, making it possible to manufacture fabrics with sweat-absorbing and quick-drying properties and a cool feeling.

圖1示出根據本發明的例示性實施例的聚乙烯紗的長絲。FIG. 1 shows filaments of polyethylene yarn according to an exemplary embodiment of the present invention.

參考圖1,聚乙烯紗線包含長絲,所述長絲具有中心體及基於垂直於縱向方向的截面自中心體突起的兩個或大於兩個突起部。如上文所描述,聚乙烯紗包含具定型截面的長絲,使得微孔可形成於紡紗中的長絲之間。Referring to FIG. 1 , a polyethylene yarn includes a filament having a central body and two or more protrusions protruding from the central body based on a cross section perpendicular to a longitudinal direction. As described above, polyethylene yarns comprise filaments with a shaped cross-section such that microvoids can be formed between the filaments in the spun yarn.

在本發明的例示性實施例中,構成聚乙烯紗的長絲為無孔的,且孔可僅藉由長絲之間的間隙而形成於聚乙烯紗中。亦即,聚乙烯紗的孔隙率可藉由形成於長絲之間的微孔獲得。特定言之,基於紡紗的截面,長絲所佔據的面積可為50%至99%,且特定言之60至90%,在聚乙烯紗的垂直於縱向方向的方向上沿著紗的外部形狀來量測所述面積。不包含此區域的區域是孔形成於紡紗中的區域,且可為紡紗的區域孔隙率。藉由形成於長絲之間的微孔而具有高孔隙率的聚乙烯紗可快速地吸收及乾燥水分,同時維持聚乙烯的高水準的獨特清涼感。In an exemplary embodiment of the present invention, the filaments constituting the polyethylene yarn are non-porous, and holes may be formed in the polyethylene yarn only by the gaps between the filaments. That is, the porosity of polyethylene yarn can be obtained by microvoids formed between filaments. In particular, based on the cross-section of the spun yarn, the area occupied by the filaments may range from 50% to 99%, and in particular from 60 to 90%, along the outside of the yarn in a direction perpendicular to the longitudinal direction of the polyethylene yarn. shape to measure the area. The regions that do not include this region are regions where pores are formed in the spun yarn, and may be the areal porosity of the spun yarn. Polyethylene yarn with high porosity due to the micropores formed between the filaments absorbs and dries moisture quickly while maintaining a high level of unique cool feeling of polyethylene.

特定言之,基於長絲的垂直於縱向方向的截面,中心體可具有各種截面形狀,例如多邊形,諸如三角形、正方形或五邊形、橢圓形形狀及圓形形狀。較佳地,中心體可具有圓形或實質上圓形的截面形狀,且可具有平均半徑長度,如圖1中所示出。在此情況下,在長絲的垂直於縱向方向的截面中,由中心體形成的半徑是指長絲的內切圓。In particular, based on the cross-section of the filaments perpendicular to the longitudinal direction, the central body can have various cross-sectional shapes, for example polygonal, such as triangular, square or pentagonal, elliptical and circular. Preferably, the central body may have a circular or substantially circular cross-sectional shape, and may have an average radial length, as shown in FIG. 1 . In this case, in a section of the filament perpendicular to the longitudinal direction, the radius formed by the central body refers to the inscribed circle of the filament.

替代地,如圖2中所示出,基於長絲的垂直於縱向方向的截面,中心體的截面形狀可為橢圓形。在此情況下,在長絲的垂直於縱向方向的截面中,由中心體形成的半徑是指長絲的內切圓,且可為由橢圓形形狀的短半徑及長半徑中選出的一個半徑,此係因為內切圓為橢圓形。較佳地,半徑可指長半徑。Alternatively, as shown in Figure 2, the cross-sectional shape of the central body may be elliptical based on the cross-section of the filament perpendicular to the longitudinal direction. In this case, in a section perpendicular to the longitudinal direction of the filament, the radius formed by the central body refers to the inscribed circle of the filament, and may be one selected from the short and long radii of the elliptical shape , because the inscribed circle is an ellipse. Preferably, the radius may refer to the major radius.

突起部基於長絲的垂直於縱向方向的截面自中心體突起,且具有突起部的長絲具有截面垂直於縱向方向的定型形狀。在包含此等長絲的紡紗中,微孔形成於長絲之間,使得形成水分可藉由其經由毛細作用而被吸收的流道,亦即微通道(微孔)。因此,紡紗可經由微通道吸收及排出水分,使得紡紗可具有極佳的吸汗速乾特性。The protrusion protrudes from the central body based on a cross section of the filament perpendicular to the longitudinal direction, and the filament having the protrusion has a shaped shape with a cross section perpendicular to the longitudinal direction. In spinning comprising such filaments, micropores are formed between the filaments so that flow channels, ie microchannels (micropores), are formed through which moisture can be absorbed via capillary action. Therefore, the spun yarn can absorb and discharge moisture through micro-channels, so that the spun yarn can have excellent sweat-absorbing and quick-drying characteristics.

突起部的形狀不受限制,只要其為突起部自中心體突起的形狀,且突起部的末端部分可呈圓形狀平緩地突起即可。突起部不受限制,只要其具有長絲可在紡紗中彼此間隔開以達到可經由毛細作用吸收水分的程度的大小,亦即,自中心體突起的長度即可。The shape of the protrusion is not limited as long as it is a shape in which the protrusion protrudes from the central body, and the tip portion of the protrusion can protrude gently in a circular shape. The protrusions are not limited as long as they have such a size that the filaments can be spaced apart from each other during spinning to the extent that moisture can be absorbed through capillary action, that is, the length protruding from the central body.

然而,基於紡紗的垂直於縱向方向的截面,當由中心體形成的內切圓的第一半徑(R1)以及由中心體及中心體中的突起部形成的外接圓的第二半徑(R2)滿足以下表達式時,對毛細作用的水分吸收力是有利的: [表達式] 1.2 ≤ R2/R1≤ 3.5. However, based on the cross-section perpendicular to the longitudinal direction of the spun yarn, when the first radius (R1) of the inscribed circle formed by the central body and the second radius (R2) of the circumscribed circle formed by the central body and the protrusions in the central body ) is favorable for the moisture uptake by capillary action when the following expression is satisfied: [expression] 1.2 ≤ R2/R1 ≤ 3.5.

更特定言之,表達式可為1.3 ≤ R2/R1≤ 3。在以上範圍內,儘管聚乙烯為疏水性的,但紡紗的水分吸收歸因於強毛細管力可為順利的。More specifically, the expression may be 1.3≦R2/R1≦3. Within the above range, although polyethylene is hydrophobic, moisture absorption by spinning due to strong capillary force may be smooth.

另外,在長絲的垂直於縱向方向的截面中,一個突起部的長度與長絲的由中心體形成的內切圓的圓周的比率可為10%或大於10%,且特定言之,20%至50%。在此情況下,突起部的長度是指連接突起部的兩個末端及內切圓在內切圓的圓周上的接觸點的弧線的長度。具體言之,突起部的長度在圖1中可指 In addition, in a section perpendicular to the longitudinal direction of the filament, the ratio of the length of one protrusion to the circumference of the inscribed circle formed by the central body of the filament may be 10% or more, and specifically, 20 % to 50%. In this case, the length of the protrusion refers to the length of an arc connecting both ends of the protrusion and the contact points on the circumference of the inscribed circle. Specifically, the length of the protrusion in Figure 1 can be referred to as .

所提供的突起部的數目可為2個或大於2個,且特定言之,2個至5個。較佳地,在中心體具有圓形形狀的情況下,當提供三個或大於三個突起部,且長絲的垂直於縱向方向的截面以三葉草形狀形成時,微通道的大小可藉由調整內切圓及外接圓的長度而容易地調整。The number of protrusions provided may be 2 or more, and in particular, 2 to 5. Preferably, in the case where the central body has a circular shape, when three or more protrusions are provided, and the cross section of the filament perpendicular to the longitudinal direction is formed in a clover shape, the size of the microchannel can be adjusted by The length of inscribed circle and circumscribed circle can be easily adjusted.

替代地,在中心體為橢圓形形狀的情況下,當提供四個或大於四個突起部,且長絲的垂直於縱向方向的截面以四葉草形狀形成時,微通道的大小可容易地調整。Alternatively, in the case where the central body is in the shape of an ellipse, when four or more projections are provided and the cross section of the filament perpendicular to the longitudinal direction is formed in a four-leaf clover shape, the size of the microchannel can be easily adjusted .

突起部可沿著中心體的圓周方向彼此以相同距離配置,但不限於此。作為一實例,如圖1中所示出,當提供三個突起部時,突起部可沿著中心體的圓周方向彼此以相同距離配置,且當提供兩個突起部時,突起部可定位成朝向中心體的任一側偏置。The protrusions may be arranged at the same distance from each other along the circumferential direction of the central body, but are not limited thereto. As an example, as shown in FIG. 1 , when three protrusions are provided, the protrusions may be arranged at the same distance from each other along the circumferential direction of the central body, and when two protrusions are provided, the protrusions may be positioned such that Offset towards either side of the center body.

替代地,如圖2中所示出,當提供四個突起部時,一對突起部可相對於橢圓形中心體彼此對稱地配置。Alternatively, as shown in FIG. 2 , when four protrusions are provided, a pair of protrusions may be arranged symmetrically to each other with respect to the elliptical central body.

如上文所描述,由於形成自中心體突起的多個突起部,因此突起部所佔據的面積與中心體的其上形成突起部的一個表面的整個面積的比率較佳為60%或大於60%,且特定言之,80%至100%。在此情況下,100%意謂突起部連續地形成於中心體的一個表面的整個區域中。特定言之,如圖1中所示出,相鄰突起部的末端部分定位成彼此接觸,使得基於長絲的垂直於縱向方向的截面,長絲的截面形狀沿著長絲的圓周方向可為波浪狀的。As described above, since a plurality of protrusions are formed protruding from the central body, the ratio of the area occupied by the protrusions to the entire area of one surface of the central body on which the protrusions are formed is preferably 60% or more. , and specifically, 80% to 100%. In this case, 100% means that the protrusions are continuously formed in the entire area of one surface of the central body. Specifically, as shown in FIG. 1 , the end portions of adjacent protrusions are positioned to be in contact with each other so that the cross-sectional shape of the filament along the circumferential direction of the filament may be wavy.

聚乙烯紗由具有如上文所描述的定型截面的多個長絲束構成,且基於垂直於縱向方向的截面,長絲所佔據的面積可為70%至99%,且更特定言之,80%至95%。除長絲所佔據的面積以外的區域可指微孔所佔據的面積,且可指形成微通道的區域。在以上範圍內,聚乙烯紗可經由微通道而具有足夠的水分吸收及釋放能力。The polyethylene yarn is composed of a plurality of filament bundles having a shaped cross-section as described above, and based on the cross-section perpendicular to the longitudinal direction, the area occupied by the filaments may be 70% to 99%, and more specifically, 80% % to 95%. The area other than the area occupied by the filaments may refer to the area occupied by the micropores, and may refer to the area where the microchannels are formed. Within the above range, the polyethylene yarn can have sufficient moisture absorption and release capabilities through the microchannels.

聚乙烯紗可包含多根長絲。紡紗不受限制,只要其具有能夠形成微孔的長絲數目即可。作為一實例,聚乙烯紗可包含各自具有1丹尼至3丹尼的精細度的40根至500根長絲,且可具有100丹尼至1,000丹尼的總精細度。Polyethylene yarns may contain multiple filaments. Spinning is not limited as long as it has the number of filaments capable of forming microvoids. As an example, the polyethylene yarn may comprise 40 to 500 filaments each having a fineness of 1 denier to 3 denier, and may have a total fineness of 100 denier to 1,000 denier.

另外,聚乙烯紗的密度可為0.93公克/立方公分至0.97公克/立方公分,且經由紡絲的結晶度可為60%至85%,且特定言之,65%至75%。可在使用X射線繞射儀進行結晶度分析時與微晶大小一起推導出聚乙烯紗的結晶度。當結晶度在以上範圍內時,熱量藉由稱作聲子的晶格振動在經由高密度聚乙烯(high-density polyethylene;HDPE)的共價鍵連接的分子鏈方向上迅速擴散且消散,且改良了排出因出汗或呼吸產生的水分的功能,使得可提供具有極佳清涼感的布料。In addition, the density of the polyethylene yarn may be 0.93 g/cm3 to 0.97 g/cm3, and the crystallinity through spinning may be 60% to 85%, and specifically, 65% to 75%. The crystallinity of polyethylene yarns can be deduced together with the crystallite size when analyzing the crystallinity using an X-ray diffractometer. When the degree of crystallinity is within the above range, heat is rapidly diffused and dissipated in the direction of molecular chains connected by covalent bonds of high-density polyethylene (HDPE) by lattice vibrations called phonons, and The function of draining moisture from perspiration or respiration has been improved, making it possible to provide fabrics with an excellent cooling feeling.

另外,當根據ASTM D1238在190℃及2.16公斤下量測時,聚乙烯紗的熔融指數(MI,@190℃)可為但不限於1公克/10分鐘至25公克/10分鐘,特定言之1公克/10分鐘至20公克/10分鐘,且更特定言之1公克/10分鐘至10公克/10分鐘。然而,在以上範圍內,聚乙烯紗可具有相對極佳的強度。In addition, when measured at 190°C and 2.16 kg according to ASTM D1238, the melt index (MI,@190°C) of the polyethylene yarn may be, but not limited to, 1 g/10 min to 25 g/10 min, specifically 1 gram/10 minutes to 20 grams/10 minutes, and more specifically 1 gram/10 minutes to 10 grams/10 minutes. However, within the above range, the polyethylene yarn may have relatively excellent strength.

另外,聚乙烯紗的多分散性指數可為5至30,且特定言之10至20。在此情況下,根據ASTM D2256量測的強度可為5公克/丹尼至15公克/丹尼,特定言之6公克/丹尼至13公克/丹尼,且更特定言之9公克/丹尼至12公克/丹尼。在以上範圍內,聚乙烯紗可具有高熱導率及適用於可織性的硬度。In addition, the polydispersity index of polyethylene yarns may range from 5 to 30, and specifically from 10 to 20. In this case, the strength measured according to ASTM D2256 may be 5 grams/denier to 15 grams/denier, specifically 6 grams/denier to 13 grams/denier, and more specifically 9 grams/denier Denis to 12 g/denier. Within the above range, the polyethylene yarn may have high thermal conductivity and hardness suitable for weavability.

在下文中,將參考圖1詳細描述根據本發明的例示性實施例的製造聚乙烯紗的方法。只要聚乙烯紗的諸如PDI、強度以及伸長率的物理特性在以上範圍內,製造本發明的聚乙烯紗的方法就不受限制,且將在下文描述例示性實施例。Hereinafter, a method of manufacturing polyethylene yarn according to an exemplary embodiment of the present invention will be described in detail with reference to FIG. 1 . A method of manufacturing the polyethylene yarn of the present invention is not limited as long as physical properties such as PDI, strength, and elongation of the polyethylene yarn are within the above ranges, and exemplary embodiments will be described below.

首先,藉由將呈晶片形式的聚乙烯注射至擠出機100中且熔融聚乙烯來獲得聚乙烯熔融物。First, a polyethylene melt is obtained by injecting polyethylene in the form of wafers into the extruder 100 and melting the polyethylene.

熔融的聚乙烯藉由擠出機100中的螺釘(未示出)而經由模具200運輸,且所運輸的聚乙烯經由形成於模具200中的多個孔擠出。可根據單絲丹尼數(denier per filament;DPF)及待製造的紡紗的精細度來確定模具200的孔數。舉例而言,當製造具有75丹尼的總精細度的紡紗時,模具200可具有20至75個孔;且當製造具有450丹尼的總精細度的紡紗時,模具200可具有90至450個孔且較佳100至400個孔。Molten polyethylene is transported through the die 200 by screws (not shown) in the extruder 100 , and the transported polyethylene is extruded through a plurality of holes formed in the die 200 . The number of holes in the mold 200 can be determined according to the denier per filament (DPF) and the fineness of the spun yarn to be manufactured. For example, when producing a spun yarn with a total fineness of 75 deniers, the die 200 may have 20 to 75 holes; and when producing a spun yarn with a total fineness of 450 deniers, the die 200 may have 90 Up to 450 holes and preferably 100 to 400 holes.

視聚乙烯晶片的熔融指數而定,可改變且應用在擠出機100中執行的熔融製程及在模具200中執行的擠出製程。特定言之,例如在150℃至315℃,較佳250℃至315℃且又較佳265℃至310℃下執行熔融製程及擠出製程。亦即,使擠出機100及模具200維持在150℃至315℃,較佳250℃至315℃且更佳265℃至310℃下。Depending on the melt index of the polyethylene wafer, the melting process performed in the extruder 100 and the extrusion process performed in the die 200 can be changed and applied. Specifically, for example, the melting process and the extrusion process are performed at 150°C to 315°C, preferably 250°C to 315°C, and further preferably 265°C to 310°C. That is, the extruder 100 and the die 200 are maintained at 150°C to 315°C, preferably 250°C to 315°C, and more preferably 265°C to 310°C.

當紡絲溫度低於150℃時,聚乙烯由於較低紡絲溫度而無法均一地熔融,從而使得紡絲困難。另一方面,當紡絲溫度高於315℃時,歸因於聚乙烯的熱分解,可能無法展現出所需強度。When the spinning temperature is lower than 150°C, polyethylene cannot be melted uniformly due to the low spinning temperature, making spinning difficult. On the other hand, when the spinning temperature is higher than 315° C., desired strength may not be exhibited due to thermal decomposition of polyethylene.

藉由紡絲溫度與室溫之間的差異來固化聚乙烯,同時經由具定型截面的模具200的孔排出熔融的聚乙烯以形成半固化長絲11。在本發明書中,半固化長絲及全固化長絲均統稱為「長絲」。The polyethylene is solidified by the difference between the spinning temperature and the room temperature, while the molten polyethylene is discharged through the holes of the mold 200 having a shaped cross section to form the prepreg filaments 11 . In this specification, semi-cured filaments and fully cured filaments are collectively referred to as "filaments".

多根長絲11在冷卻區(或淬滅區)300中冷卻以完全固化。可藉由空氣冷卻法來執行長絲11的冷卻。The plurality of filaments 11 is cooled in a cooling zone (or quench zone) 300 to fully solidify. Cooling of the filaments 11 can be performed by air cooling.

較佳地執行長絲11在冷卻區300中的冷卻,使得使用具有0.2公尺/秒至1公尺/秒的風速的冷卻風將長絲11冷卻至15℃至40℃。當冷卻溫度低於15℃時,伸長率由於過冷而不足,此可能在拉伸製程期間引起斷紗。當冷卻溫度高於40℃時,長絲11之間的精細度偏差由於固化的非均一性而增加,此可能在拉伸製程期間引起斷紗。The cooling of the filaments 11 in the cooling zone 300 is preferably performed such that the filaments 11 are cooled to 15° C. to 40° C. using cooling wind having a wind speed of 0.2 m/s to 1 m/s. When the cooling temperature is lower than 15° C., the elongation is insufficient due to overcooling, which may cause yarn breakage during the stretching process. When the cooling temperature is higher than 40° C., fineness deviation among filaments 11 increases due to non-uniformity of solidification, which may cause yarn breakage during the drawing process.

另外,在冷卻區中進行冷卻時執行多級冷卻,使得可獲得更均一的結晶。因此,可製造進一步順利排出水分及汗液且具有極佳清涼感的紡紗。更特定言之,可將冷卻區劃分為兩個或大於兩個區段。舉例而言,當冷卻區包含三個冷卻區段時,較佳的是將冷卻區段設計成使得溫度自第一冷卻區至第三冷卻區逐漸降低。特定言之,例如,可將第一冷卻區的溫度設定為40℃至80℃,可將第二冷卻區的溫度設定為30℃至50℃,且可將第三冷卻區的溫度設定為15℃至30℃。In addition, multi-stage cooling is performed while cooling in the cooling zone, so that more uniform crystallization can be obtained. Therefore, it is possible to manufacture a spun yarn with an excellent cool feeling that further smoothly discharges moisture and sweat. More specifically, the cooling zone can be divided into two or more sections. For example, when the cooling zone includes three cooling sections, it is preferable to design the cooling sections such that the temperature gradually decreases from the first cooling zone to the third cooling zone. Specifically, for example, the temperature of the first cooling zone may be set at 40°C to 80°C, the temperature of the second cooling zone may be set at 30°C to 50°C, and the temperature of the third cooling zone may be set at 15°C. °C to 30 °C.

另外,可藉由設定第一冷卻區中的最高風速來製造具有更光滑表面的纖維。特定言之,具有0.8公尺/秒至1公尺/秒的風速的冷卻風可用於第一冷卻區中,具有0.4公尺/秒至0.6公尺/秒的風速的冷卻風可用於第二冷卻區中,且具有0.2公尺/秒至0.5公尺/秒的風速的冷卻風可用於第三冷卻區中。藉由調整如上文所描述的條件,可製造具有更高結晶度及更光滑表面的紡紗。Additionally, fibers with smoother surfaces can be produced by setting the highest wind speed in the first cooling zone. Specifically, cooling air with a wind speed of 0.8 m/s to 1 m/s can be used in the first cooling zone, and cooling air with a wind speed of 0.4 m/s to 0.6 m/s can be used in the second cooling zone. In the cooling zone, cooling air with a wind speed of 0.2 m/s to 0.5 m/s can be used in the third cooling zone. By adjusting the conditions as described above, spun yarns with higher crystallinity and smoother surfaces can be produced.

隨後,經冷卻且完全固化的長絲11可藉由交織器400交織以形成複絲10。Subsequently, the cooled and fully solidified filaments 11 can be interwoven by an interlacer 400 to form multifilaments 10 .

如圖1中所示出,可藉由直接紡絲拉伸(direct spinning drawing;DSD)製程來製造本發明的聚乙烯紗。亦即,可將複絲10直接傳送至包含多個導絲輥GR1至導絲輥GRn的多級拉伸單元500,所傳送的複絲10可以2至20且較佳3至15的總拉伸比經受多級拉伸,且接著,所拉伸的複絲10可纏繞於捲繞機600周圍。另外,在多級拉伸時將1%至5%的收縮拉伸(鬆弛)應用於最終拉伸區段中,使得可提供具有更佳耐用性的紡紗。As shown in FIG. 1 , the polyethylene yarn of the present invention can be produced by a direct spinning drawing (DSD) process. That is, the multifilament 10 can be directly sent to the multistage drawing unit 500 comprising a plurality of godet rolls GR1 to godet GRn, and the multifilament 10 sent can be drawn at a total drawing rate of 2 to 20 and preferably 3 to 15. The draw ratio is subjected to multi-stage drawing, and then, the drawn multifilament 10 may be wound around a winder 600 . In addition, 1% to 5% shrinkage stretching (relaxation) is applied in the final stretching section at the time of multi-stage stretching, so that a spun yarn with better durability can be provided.

替代地,本發明的聚乙烯紗可藉由纏繞複絲10而製造為未拉伸的紡紗且接著拉伸未拉伸的紡紗。亦即,可經由熔紡聚乙烯以製造未拉伸的紡紗,且接著拉伸未拉伸的紡紗的兩級製程來製造本發明的聚乙烯紗。Alternatively, the polyethylene yarn of the present invention can be produced as an undrawn spun yarn by winding the multifilament 10 and then drawing the undrawn spun yarn. That is, the polyethylene yarn of the present invention can be produced through a two-stage process of melt-spinning polyethylene to produce undrawn spun yarn, and then drawing the undrawn spun yarn.

當應用於拉伸製程中的總拉伸比小於2時,最終獲得的聚乙烯紗可能不具有60%或大於60%的結晶度,且可在使用紡紗製造的布料上產生起球。When the total draw ratio applied in the drawing process is less than 2, the finally obtained polyethylene yarn may not have a crystallinity of 60% or more, and pilling may occur on cloth manufactured using the spun yarn.

另一方面,當總拉伸比超過15時,可能發生斷紗,且最終獲得的聚乙烯紗的強度不足,使得聚乙烯紗的可織性不佳,且使用聚乙烯紗製造的布料過硬。因此,使用者可能感到不適。On the other hand, when the total draw ratio exceeds 15, yarn breakage may occur, and the strength of the finally obtained polyethylene yarn is insufficient, so that the weavability of the polyethylene yarn is not good, and the cloth made using the polyethylene yarn is too hard. Therefore, the user may feel uncomfortable.

當以測定本發明的熔紡的紡絲速度來測定第一導絲輥GR1的線速度時,在多級拉伸單元500中恰當地測定剩餘導絲輥中的每一者的線速度,使得可將2至20且較佳3至15的總拉伸比應用於複絲10。When measuring the linear velocity of the first godet roll GR1 at the spinning speed of the melt spinning of the present invention, the linear velocity of each of the remaining godet rolls is appropriately measured in the multi-stage drawing unit 500 such that A total draw ratio of 2 to 20 and preferably 3 to 15 may be applied to the multifilament 10 .

根據本發明的例示性實施例,可藉由在40℃至140℃的範圍內恰當地設定多級拉伸單元500中的導絲輥GR1至導絲輥GRn的溫度來執行藉由多級拉伸單元500進行的聚乙烯紗的熱定形。具體而言,例如,多級拉伸單元可包含三個或大於三個(且特定言之,三至五個)拉伸區段。此外,拉伸區段中的每一者可包含多個導絲輥。According to an exemplary embodiment of the present invention, it is possible to perform the multi-stage drawing process by appropriately setting the temperatures of the godet rolls GR1 to GRn in the multi-stage drawing unit 500 within the range of 40°C to 140°C. Heat setting of polyethylene yarn by stretching unit 500. Specifically, for example, a multistage stretching unit may contain three or more (and specifically, three to five) stretching zones. Additionally, each of the draw sections may contain multiple godet rolls.

特定言之,例如,多級拉伸單元可包含四個拉伸區段。可在第一拉伸區段至第三拉伸區段中以7至15的總拉伸比拉伸聚乙烯紗,且接著,可使所拉伸的聚乙烯紗在第四拉伸區段中經受1%至3%的收縮拉伸(鬆弛)。總拉伸比是指穿過第一拉伸區段至第三拉伸區段的纖維相對於未拉伸纖維的最終拉伸比。In particular, for example, a multi-stage stretching unit may contain four stretching zones. The polyethylene yarn may be drawn at a total draw ratio of 7 to 15 in the first drawing section to the third drawing section, and then, the drawn polyethylene yarn may be drawn in the fourth drawing section It is subjected to 1% to 3% shrinkage and stretching (relaxation). The total draw ratio refers to the final draw ratio of the fiber passing through the first draw zone to the third draw zone relative to the undrawn fiber.

更特定言之,在第一拉伸區段中,可在40℃至130℃下執行拉伸,且總拉伸比可為2至5。在第二拉伸區段中,可在高於第一拉伸區段的溫度下執行拉伸,且特定言之,可在100℃至150℃下執行拉伸,且可執行拉伸以使得總拉伸比為5至8。在第三拉伸區段中,可在100℃至150℃下執行拉伸,且可執行拉伸以使得總拉伸比為7至15。在第四拉伸區段中,可在等於或低於第二拉伸區段的溫度下執行拉伸,且特定言之,可在80℃至140℃下執行拉伸,且可執行1%至3%的收縮拉伸(鬆弛)。More specifically, in the first stretching section, stretching may be performed at 40°C to 130°C, and a total stretching ratio may be 2 to 5. In the second stretching section, stretching may be performed at a temperature higher than that in the first stretching section, and specifically, stretching may be performed at 100°C to 150°C, and stretching may be performed such that The total draw ratio is 5 to 8. In the third stretching section, the stretching may be performed at 100° C. to 150° C., and the stretching may be performed so that the total stretching ratio is 7 to 15. In the fourth stretching section, stretching may be performed at a temperature equal to or lower than that of the second stretching section, and specifically, stretching may be performed at 80°C to 140°C, and 1% To 3% shrink stretch (relax).

藉由多級拉伸單元500同時執行多級拉伸及複絲10的熱定形,且將經受多級拉伸的複絲10纏繞於捲繞機600周圍,藉此完成本發明的聚乙烯紗。The multi-stage drawing and heat setting of the multi-filament 10 are simultaneously performed by the multi-stage drawing unit 500, and the multi-stage drawn multi-filament 10 is wound around the winder 600, thereby completing the polyethylene yarn of the present invention .

根據本發明的功能性布料包含上文所描述的聚乙烯紗。功能性布料包含具有極佳熱導率及吸汗速乾特性的聚乙烯紗,使得功能性布料可具有清涼感及吸汗速乾特性,且可快速地排出因出汗或呼吸產生的水分。當使用者穿戴使用此布料製造的產品時,水分及熱量可快速地排出至外部以減緩濕熱感,使得使用者可感到舒適。The functional cloth according to the present invention comprises the polyethylene yarns described above. Functional fabrics contain polyethylene yarns with excellent thermal conductivity and sweat-absorbing and quick-drying properties, so that functional fabrics can have a cool feeling, sweat-absorbing and quick-drying properties, and can quickly discharge moisture produced by sweating or breathing. When the user wears the product made of this fabric, moisture and heat can be quickly discharged to the outside to relieve the feeling of humidity and heat, so that the user can feel comfortable.

可單獨使用上文所描述的聚乙烯紗來製造根據本發明的功能性布料,且可更包含與聚乙烯紗不同的紡紗以便進一步賦予另一功能性。就具有更佳清涼感及吸汗速乾特性兩者而言,單獨使用聚乙烯紗較佳。The polyethylene yarn described above may be used alone to manufacture the functional cloth according to the present invention, and may further include spinning yarns different from the polyethylene yarn in order to further impart another functionality. In terms of both better cooling feeling and sweat-absorbing and quick-drying properties, it is better to use polyethylene yarn alone.

特定言之,當在20 ± 2℃及65 ±2% R.H下量測時,功能性布料的接觸清涼感可為0.1瓦特/平方公分至0.5瓦特/平方公分,且更特定言之0.15瓦特/平方公分至0.3瓦特/平方公分。另外,當在20 ± 2℃及65 ± 2% R.H下量測時,功能性布料的熱通量可為95瓦特/平方公尺至150瓦特/平方公尺,且特定言之100瓦特/平方公尺至120瓦特/平方公尺。當具有清涼感的功能性布料在隨後被製造或加工成產品之後由使用者穿戴時,所述功能性布料可為使用者提供極佳的清涼感,以在高溫環境下感到舒適。Specifically, the functional fabric may have a cool-to-touch feel of 0.1 W/cm2 to 0.5 W/cm2, and more specifically 0.15 W/cm2 when measured at 20±2°C and 65±2% R.H. cm2 to 0.3 W/cm2. In addition, when measured at 20 ± 2°C and 65 ± 2% R.H, the heat flux of functional fabrics may range from 95 watts/square meter to 150 watts/square meter, and specifically 100 watts/square meter m to 120 watts/sq. When the functional fabric having a cooling feeling is worn by the user after being manufactured or processed into a product, the functional fabric can provide the user with an excellent cooling feeling to feel comfortable in a high-temperature environment.

另外,在藉由KS K 0642 8.26的B方法量測時,功能性布料的水分吸收速率可為80毫米/10分鐘至160毫米/10分鐘,且特定言之100毫米/10分鐘至130毫米/10分鐘。功能性布料具有比棉紗高的水分吸收速率,在相同條件下具有約50毫米/10分鐘的水分吸收速率,且具有顯著極佳的水分吸收能力。In addition, when measured by method B of KS K 0642 8.26, the moisture absorption rate of the functional fabric may be 80 mm/10 minutes to 160 mm/10 minutes, and specifically 100 mm/10 minutes to 130 mm/10 minutes 10 minutes. Functional cloth has a higher moisture absorption rate than cotton yarn, about 50 mm/10 minutes under the same conditions, and has remarkably excellent moisture absorption capacity.

另外,當根據KS K 0642 8.25的A方法量測時,功能性布料的水分乾燥速率為20毫米/10分鐘至50毫米/10分鐘,且特定言之30毫米/10分鐘至40毫米/10分鐘,其為相對較快的水分乾燥速率。因此,水分可順利地排出。如上文所描述,具有較快水分吸收速率及水分乾燥速率的功能性布料具有顯著極佳的吸汗速乾特性,能夠快速地吸收及排出因出汗或呼吸產生的水分。In addition, when measured according to A method of KS K 0642 8.25, the moisture drying rate of the functional fabric is 20 mm/10 minutes to 50 mm/10 minutes, and specifically 30 mm/10 minutes to 40 mm/10 minutes , which is a relatively fast moisture drying rate. Therefore, moisture can be smoothly discharged. As described above, functional fabrics with faster moisture absorption rate and moisture drying rate have significantly excellent sweat-absorbing and quick-drying characteristics, and can quickly absorb and discharge moisture generated by sweating or breathing.

功能性布料可為每單位面積重量(亦即,面積密度)為150公克/平方公尺至800公克/平方公尺的編織或針織布料。當布料的面積密度小於150公克/平方公尺時,布料的密度不足且布料中存在許多孔,且因此此等孔使得布料的清涼感下降。另一方面,當布料的面積密度大於800公克/平方公尺時,布料由於布料的過緻密結構而變硬,且因此使用者感到不舒適,且由於重量重而出現使用問題。The functional fabric may be a woven or knitted fabric with a weight per unit area (ie, areal density) of 150 grams/square meter to 800 grams/square meter. When the area density of the cloth is less than 150 g/m 2 , the density of the cloth is insufficient and there are many holes in the cloth, and thus the coolness of the cloth is reduced by the holes. On the other hand, when the areal density of the cloth is more than 800 g/m2, the cloth becomes stiff due to the over-dense structure of the cloth, and thus the user feels uncomfortable, and problems in use arise due to heavy weight.

可將此布料加工成需要吸汗速乾特性及清涼感兩者的吸汗速乾產品。產品可為根據先前技術的任何紡織產品,且較佳可為夏裝、運動衣、遮罩以及工作服,以向人體賦予清涼感及吸汗速乾特性。This fabric can be processed into sweat-absorbing and quick-drying products that require both sweat-absorbing and quick-drying properties and cool feeling. The product can be any textile product according to the prior art, and preferably it can be summer wear, sportswear, mask and work wear to impart a cooling sensation to the human body and sweat-wicking and quick-drying properties.

上文中,儘管已藉由特定物質、例示性實施例以及圖式描述了本發明,但其僅用於幫助完全理解本發明。因此,本發明不限於例示性實施例。所屬領域中具通常知識者可對本發明進行本說明書所涉及的各種修改及改變。In the above, although the present invention has been described by way of specific matters, exemplary embodiments, and drawings, they are only for helping to fully understand the present invention. Therefore, the invention is not limited to the exemplary embodiments. Those skilled in the art can make various modifications and changes related to the present specification to the present invention.

因此,本發明的精神不應限制於所描述的例示性實施例,但申請專利範圍及所有等同或等效於申請專利範圍的修改意欲處於本發明的範疇及精神內。 [量測紡紗的物理特性] <1. 重量平均分子量(Mw)(公克/莫耳)及多分散性指數(PDI)> Accordingly, the spirit of the invention should not be limited to the described exemplary embodiments, but the claims and all modifications equivalent or equivalent to the claims are intended to be within the scope and spirit of the invention. [Measurement of physical properties of spinning yarn] <1. Weight average molecular weight (Mw) (gram/mole) and polydispersity index (PDI)>

將聚乙烯紗完全溶解於以下溶劑中,且接著使用凝膠滲透層析法(gel permeation chromatography;GPC)來計算聚乙烯紗的重量平均分子量(Mw)及多分散性指數(Mw/Mn:PDI)。 -分析器:HLC-8321 GPC/HT,東曹株式會社(Tosoh Corporation) -管柱:PLgel護罩(7.5 × 50毫米)+ 2 × PLgel混合-B(7.5 × 300毫米) -管柱溫度:160℃ -溶劑:三氯苯(TCB)+ 0.04重量%的二丁基羥基甲苯(BHT)(在用0.1% CaCl 2乾燥之後) -注射器及偵測器溫度:160℃ -偵測器:RI偵測器 -流速:1.0毫升/分鐘 -注射量:300毫升 -樣本濃度:1.5毫克/毫升 -標準樣本:聚苯乙烯 <2.強度(公克/丹尼)> Polyethylene yarns were completely dissolved in the following solvents, and then gel permeation chromatography (GPC) was used to calculate the weight average molecular weight (Mw) and polydispersity index (Mw/Mn:PDI ). - Analyzer: HLC-8321 GPC/HT, Tosoh Corporation - Column: PLgel Shield (7.5 × 50 mm) + 2 × PLgel Mix-B (7.5 × 300 mm) - Column temperature: 160°C - Solvent: Trichlorobenzene (TCB) + 0.04 wt% Butylated Hydroxytoluene (BHT) (after drying with 0.1% CaCl 2 ) - Syringe and detector temperature: 160°C - Detector: RI Detector-Flow rate: 1.0ml/min-Injection volume: 300ml-Sample concentration: 1.5mg/ml-Standard sample: Polystyrene <2. Strength (g/Dani)>

根據ASTM D2256方法而使用通用抗張測試器(馬薩諸塞州坎頓英斯特朗工程公司(Instron Engineering Corp, Canton, Mass))來獲得聚乙烯紗的應力-應變曲線。樣品長度為250毫米,張力速度為300毫米/分鐘,且將初始負載設定為0.05公克/丹尼。根據斷裂點的應力及伸長率來計算強度(公克/丹尼)。對每一紡紗執行5次量測且計算平均值。 <3.結晶度> Stress-strain curves for polyethylene yarns were obtained using a Universal Tensile Tester (Instron Engineering Corp, Canton, Mass.) according to ASTM D2256 method. The sample length was 250 mm, the tension speed was 300 mm/min, and the initial load was set at 0.05 g/denier. The strength (grams/denier) is calculated from the stress and elongation at the breaking point. 5 measurements were performed for each spin and the average value was calculated. <3. Crystallinity>

使用X射線繞射儀(XRD)[製造商:馬爾文帕納科(Malvern Panalytical),模型名稱:EMPYREAN]來量測聚乙烯紗的結晶度。特定言之,切割聚乙烯紗以製備長度為2.5公分的樣本,將樣本固定至樣本固持器,且在以下條件下執行量測。 -光源(X射線源):Cu-Kα輻射 -功率:45千伏× 25毫安 -模式:連續掃描模式 -掃描角度範圍:10°至40° -掃描速度:0.1°/秒 <4.熔融指數> The crystallinity of polyethylene yarns was measured using an X-ray diffractometer (XRD) [manufacturer: Malvern Panalytical, model name: EMPYREAN]. Specifically, a polyethylene yarn was cut to prepare a sample having a length of 2.5 cm, the sample was fixed to a sample holder, and measurement was performed under the following conditions. - Light source (X-ray source): Cu-Kα radiation - Power: 45kV x 25mA -Mode: continuous scan mode - Scanning angle range: 10° to 40° - Scanning speed: 0.1°/sec <4. Melt index>

根據ASTM D1238在190℃及2.16公斤下量測熔融指數。 [量測布料的物理特性] <1.接觸清涼感> Melt index was measured according to ASTM D1238 at 190°C and 2.16 kg. [Measurement of physical properties of fabric] <1. Cooling sensation on contact>

根據要求,韓國服裝測試與研究機構(Korea Apparel Testing&Research Institute;KATRI)使用KES-F7(Thermo Labo II)設備在20 ± 2℃及65% ±2% R.H的測試環境中量測接觸清涼感。According to the requirements, the Korea Apparel Testing & Research Institute (KATRI) used KES-F7 (Thermo Labo II) equipment to measure the coolness of contact in a test environment of 20 ± 2°C and 65% ± 2% R.H.

特定言之,製備大小為20公分× 20公分的布料樣本,且在溫度為20 ± 2℃且RH為65 ± 2%的條件下將布料樣本靜置24小時。隨後,使用KES-F7 THERMO LABO II(加藤科技有限公司(Kato Tech Co., Ltd.))設備在溫度為20 ± 2℃且RH為65 ± 2%的測試環境中量測布料的接觸清涼感(Q最大值)。特定言之,如圖3中所示出,將布料樣本23置放於維持在20℃的底板(亦稱為「水盒(Water-Box)」)21上,且將加熱至30℃的T盒22a(接觸面積:3公分× 3公分)置放於布料樣本23上持續僅1秒。亦即,使具有與底板21接觸的另一表面的布料樣本23的一個表面立即與T盒22a接觸。藉由T盒22a施加至布料樣本23的接觸壓力為6公克力/平方公分。隨後,記錄顯示於連接至設備的監測器(未示出)上的Q最大值。將此測試重複10次且計算Q最大值的算術平均值。 <2.熱通量> Specifically, a cloth sample with a size of 20 cm x 20 cm was prepared, and the cloth sample was left to stand for 24 hours at a temperature of 20 ± 2° C. and a RH of 65 ± 2%. Then, use the KES-F7 THERMO LABO II (Kato Tech Co., Ltd.) equipment to measure the contact cooling feeling of the cloth in a test environment with a temperature of 20 ± 2°C and a RH of 65 ± 2%. (Q max). Specifically, as shown in FIG. 3 , a fabric sample 23 was placed on a base plate (also referred to as a "Water-Box") 21 maintained at 20°C, and heated to a T of 30°C. The box 22a (contact area: 3 cm x 3 cm) was placed on the cloth sample 23 for only 1 second. That is, one surface of the cloth sample 23 having the other surface in contact with the bottom plate 21 is immediately brought into contact with the T-box 22a. The contact pressure applied to the fabric sample 23 by the T-box 22a was 6 gf/cm2. Subsequently, the Q maximum value displayed on a monitor (not shown) connected to the device was recorded. This test was repeated 10 times and the arithmetic mean of the Qmax was calculated. <2. Heat flux>

將熱人體模型置放於人工氣候室中,且在20 ± 2℃及65 ± 2% R.H的測試環境中量測熱通量。The thermal mannequin was placed in a climate chamber, and the heat flux was measured in a test environment of 20 ± 2°C and 65 ± 2% R.H.

特定言之,如圖4中所示出,在20 ± 2℃及65 ± 2% R.H下將男性熱人體模型置放於人工氣候室的中心處。隨後,將熱人體模型之的溫度設定為33.7℃,且藉由施加功率對熱人體模型進行加熱。Specifically, as shown in Figure 4, a male thermal manikin was placed at the center of the climatic chamber at 20±2°C and 65±2% R.H. Then, the temperature of the thermal mannequin was set to 33.7° C., and the thermal mannequin was heated by applying power.

此後,製備大小為95的男士上衣樣本,接著將其置放於經加熱的熱人體模型上,且使用熱人體模型的表面溫度及用於將熱人體模型的溫度維持30分鐘的功率值而以一分鐘間隔來量測熱通量(瓦特/平方公尺),該熱通量為每單位面積(1平方公尺)在單位時間(1分鐘)內所消耗的熱能的量。 <3.水分吸收速率> Thereafter, a size 95 sample of men's tops was prepared, which was then placed on the heated mannequin, and the surface temperature of the heated mannequin and the power value used to maintain the temperature of the heated mannequin for 30 minutes were used to determine the The heat flux (watts/square meter) is measured at one-minute intervals. The heat flux is the amount of heat energy consumed per unit area (1 square meter) in unit time (1 minute). <3. Moisture absorption rate>

根據KS K 0642 8.26的B方法來量測布料的水分吸收速率。The moisture absorption rate of the fabric is measured according to B method of KS K 0642 8.26.

特定言之,製備具有20公分× 2.5公分大小的五個相同布料樣本,且藉由水平條將樣本固定在恆定高度,使得樣本的一端觸碰其中含有20 ± 2℃的蒸餾水的容器的水表面。在過去10分鐘之後,量測水歸因於毛細作用而上升的高度,且取其平均值。 <4.水分乾燥速率> Specifically, five identical fabric samples having a size of 20 cm x 2.5 cm were prepared, and the samples were fixed at a constant height by means of horizontal strips so that one end of the sample touched the water surface of a container containing distilled water at 20 ± 2°C therein . After the elapse of 10 minutes, the height the water has risen due to capillary action is measured and averaged. <4. Moisture drying rate>

根據KS K 0642 8.25的A方法來量測布料的水分乾燥速率。According to the A method of KS K 0642 8.25, the moisture drying rate of the fabric is measured.

特定言之,製備具有4公分× 4公分大小的三個試片,且接著將其在展開狀態下浸沒於20 ± 2℃的蒸餾水中以將水分充分吸收至試片內。此後,在不再有水滴落下時,將試片自蒸餾水取出,將試片安裝於乾燥時間量測設備上,且接著在20 ± 2℃及65 ± 2% R.H條件下將試片靜置於測試室中。量測直至試片自然乾燥至恆定重量的時間。 [實例1] <製造聚乙烯紗> Specifically, three test pieces with a size of 4 cm×4 cm were prepared, and then immersed in distilled water at 20±2° C. in an unfolded state to fully absorb moisture into the test pieces. Thereafter, when there is no more water drop falling, the test piece is taken out from the distilled water, the test piece is installed on the drying time measuring equipment, and then the test piece is left to stand under the conditions of 20 ± 2°C and 65 ± 2% R.H in the test room. Measure the time until the test piece is naturally dried to a constant weight. [instance 1] <Manufacture of polyethylene yarn>

製造包含200跟長絲且具有150丹尼的總精細度的聚乙烯紗。A polyethylene yarn comprising 200 filaments and having a total fineness of 150 denier was produced.

首先,將聚乙烯晶片注射至擠出機100中且熔融。經由具有200個孔的模具200擠出熔融的聚乙烯。模具溫度為270℃。在此情況下,模具的噴嘴為Y型。First, polyethylene wafers are injected into the extruder 100 and melted. Molten polyethylene was extruded through a die 200 having 200 holes. The mold temperature was 270°C. In this case, the nozzle of the mold is Y-shaped.

在第一冷卻區中,藉由風速為0.9公尺/秒的冷卻風將在經由模具200的噴嘴的孔排出時形成的長絲11冷卻至50℃;在第二冷卻區中,藉由風速為0.5公尺/秒的冷卻風將所述長絲11冷卻至35℃;且在第三冷卻區中,藉由風速為0.4公尺/秒的冷卻風將所述長絲11最終冷卻至25℃。在冷卻之後,藉由交織器將長絲交織為複絲。In the first cooling zone, the long filament 11 formed when being discharged through the nozzle hole of the mold 200 is cooled to 50° C. by the cooling wind with a wind speed of 0.9 m/s; The filament 11 is cooled to 35° C. with a cooling wind of 0.5 m/s; and in the third cooling zone, the filament 11 is finally cooled to 25° C. ℃. After cooling, the filaments are interwoven into multifilaments by means of an interlacer.

隨後,將複絲傳送至拉伸單元500。拉伸單元500為包含四個區段的多級拉伸單元。特定言之,在第一拉伸區段中,在80℃的最大拉伸溫度下拉伸複絲且總拉伸比為3;在第二拉伸區段中,在120℃的最大拉伸溫度下拉伸複絲且總拉伸比為7;在第三拉伸區段中,在130℃的最大拉伸溫度下拉伸複絲且總拉伸比為10;且在第四拉伸區段中,在120℃的最大拉伸溫度下使複絲經受拉伸及熱定形,使得複絲相對於第三拉伸區段中的複絲收縮且拉伸(鬆弛)2%。Subsequently, the multifilament is transferred to the drawing unit 500 . The stretching unit 500 is a multi-stage stretching unit comprising four sections. Specifically, in the first stretching zone, the multifilament was drawn at a maximum stretching temperature of 80°C with a total draw ratio of 3; in the second stretching zone, at a maximum stretching temperature of 120°C The multifilament is stretched at a temperature with a total draw ratio of 7; in the third stretching section, the multifilament is drawn at a maximum draw temperature of 130° C. with a total draw ratio of 10; and in the fourth draw In the section, the multifilament was subjected to drawing and heat setting at a maximum drawing temperature of 120° C. so that the multifilament shrank and stretched (relaxed) 2% relative to the multifilament in the third drawing section.

隨後,拉伸的複絲纏繞於捲繞機600周圍。纏繞張力為0.8公克/丹尼。Subsequently, the drawn multifilament is wound around a winder 600 . The winding tension is 0.8 g/denier.

圖5中示出所製造紡紗的截面的光學顯微圖。量測所製造紡紗的物理特性。結果繪示於表1中。 <製造功能性布料> An optical micrograph of a cross-section of the fabricated spun yarn is shown in FIG. 5 . Measuring the physical properties of the manufactured spun yarn. The results are shown in Table 1. <Manufacturing functional fabrics>

編織所製造的聚乙烯紗以製造面積密度為500公克/平方公尺功能性布料。量測所製造的功能性布料的物理特性。結果繪示於表3中。 [實例2至實例5] The produced polyethylene yarn is woven to produce a functional fabric with an area density of 500 grams per square meter. Measuring the physical properties of manufactured functional fabrics. The results are shown in Table 3. [Example 2 to Example 5]

除如表1中所繪示改變紡紗的條件以外,以與實例1的方式相同的方式製造布料。另外,以與實例1的方式相同的方式量測所製造布料的物理特性。結果繪示於表3中。 [實例6] Cloths were manufactured in the same manner as in Example 1 except that the spinning conditions were changed as shown in Table 1. In addition, physical properties of the manufactured cloth were measured in the same manner as in Example 1. The results are shown in Table 3. [Example 6]

除使用>-<型噴嘴作為實例1中的模具噴嘴以外,以與實例1的方式相同的方式製造紡紗及布料。另外,量測所製造紡紗及布料的物理特性。結果繪示於表1及表3中。 [比較例1] A spun yarn and a cloth were produced in the same manner as in Example 1 except that a >-< type nozzle was used as the die nozzle in Example 1. In addition, the physical properties of the manufactured yarn and fabric are measured. The results are shown in Table 1 and Table 3. [Comparative example 1]

除使用圓形噴嘴作為實例1中的模具噴嘴以外,以與實例1的方式相同的方式製造紡紗及布料。紡紗的物理特性繪示於表2中。另外,以與實例1的方式相同的方式量測所製造布料的物理特性。結果繪示於表4中。 [比較例2] A spun yarn and a cloth were manufactured in the same manner as in Example 1 except that a circular nozzle was used as the die nozzle in Example 1. The physical properties of the spun yarns are shown in Table 2. In addition, physical properties of the manufactured cloth were measured in the same manner as in Example 1. The results are shown in Table 4. [Comparative example 2]

製備具有與實例1中的截面形狀及大小相同的截面形狀及大小的聚對苯二甲酸乙二酯(PET)纖維,且接著以與實例1的方式相同的方式製造布料。紡紗的物理特性繪示於表2中。以與實例1的方式相同的方式量測所製造的布料的物理特性。結果繪示於表4中。 [比較例3] Polyethylene terephthalate (PET) fibers having the same cross-sectional shape and size as those in Example 1 were prepared, and then cloth was produced in the same manner as in Example 1. The physical properties of the spun yarns are shown in Table 2. The physical properties of the manufactured cloth were measured in the same manner as in Example 1. The results are shown in Table 4. [Comparative example 3]

製備具有與實例1中的截面形狀及大小相同的截面形狀及大小且含有作為吸收性添加劑添加的二氧化鈦(TiO 2)的聚對苯二甲酸乙二酯(PET)纖維,且接著以與實例1的方式相同的方式製造布料。紡紗的物理特性繪示於表2中。以與實例1的方式相同的方式量測所製造的布料的物理特性。結果繪示於表4中。 [比較例4] Polyethylene terephthalate (PET) fibers having the same cross-sectional shape and size as those in Example 1 and containing titanium dioxide (TiO 2 ) added as an absorbent additive were prepared, and then prepared as in Example 1 Cloth is made in the same way. The physical properties of the spun yarns are shown in Table 2. The physical properties of the manufactured cloth were measured in the same manner as in Example 1. The results are shown in Table 4. [Comparative example 4]

除聚乙烯紗的拉伸製程自多級拉伸變為單一拉伸以使得結晶度滿足如實例1中的表2中所繪示以外,以與實例1的方式相同的方式製造紡紗。量測所製造布料的物理特性。結果繪示於表4中。 [表1] 分類 實例1 實例2 實例3 實例4 實例5 實例6 紡紗的物理特性 PDI 9.82 10.11 10.23 9.74 9.88 9.71 Mw(公克/莫耳) 311654 308542 313451 316321 309991 315642 結晶度(%) 75.2 75.7 74.1 74.9 75.3 75.1 熔融指數(公克/10分鐘) 1.1 1.8 1.2 1.5 1.4 1.5 強度(公克/丹尼) 11.5 11.2 10.8 11.4 11.3 10.6 長絲的截面 形狀 三葉草形狀 三葉草形狀 三葉草形狀 三葉草形狀 三葉草形狀 四葉草形狀 R2/R1比 2.81 3.10 2.12 2.24 2.79 2.36 [表2]    比較例1 比較例2 比較例3 比較例4 紡紗的物理特性 材料 PE PET PET + TiO 2 PE 結晶度(%) 75.2 48.7 48.7 55.1 強度(公克/丹尼) 11.5 3.4 3.5 3.4 紡紗的截面 截面的形狀 圓形形狀 三葉草形狀 三葉草形狀 三葉草形狀 截面的R2/R1比 - 1.65 1.78 1.98 [表3]    實例1 實例2 實例3 實例4 實例5 實例6 紡紗的物理特性 接觸清涼感(瓦特/平方公分) 0.2 0.19 0.18 0.17 0.18 0.21 熱通量(瓦特/平方公尺) 112 102 107 114 109 114 水分吸收速率(毫米/分鐘) 125 108 107 115 112 127 水分乾燥速率(毫米/分鐘) 32 28 26 30 34 31 [表4]    比較例1 比較例2 比較例3 比較例4 紡紗的物理特性 接觸清涼感(瓦特/平方公分) 0.2 0.12 0.13 0.10 熱通量(瓦特/平方公尺) 114 80 90 87 水分吸收速率(毫米/分鐘) 45 99 101 111 水分乾燥速率(毫米/分鐘) 11 24 27 30 The spun yarn was produced in the same manner as in Example 1, except that the drawing process of the polyethylene yarn was changed from multi-stage drawing to single drawing so that the crystallinity was satisfied as shown in Table 2 in Example 1. Measuring the physical properties of manufactured fabrics. The results are shown in Table 4. [Table 1] Classification Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Physical Properties of Spinning Yarn PDI 9.82 10.11 10.23 9.74 9.88 9.71 Mw (gram/mole) 311654 308542 313451 316321 309991 315642 Crystallinity (%) 75.2 75.7 74.1 74.9 75.3 75.1 Melt index (g/10min) 1.1 1.8 1.2 1.5 1.4 1.5 Strength (grams/denier) 11.5 11.2 10.8 11.4 11.3 10.6 cross section of filament shape clover shape clover shape clover shape clover shape clover shape Clover shape R2/R1 ratio 2.81 3.10 2.12 2.24 2.79 2.36 [Table 2] Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Physical Properties of Spinning Yarn Material PE PET PET + TiO 2 PE Crystallinity (%) 75.2 48.7 48.7 55.1 Strength (grams/denier) 11.5 3.4 3.5 3.4 spinning cross section Section shape round shape clover shape clover shape clover shape R2/R1 ratio of section - 1.65 1.78 1.98 [table 3] Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Physical Properties of Spinning Yarn Cooling sensation on contact (W/cm²) 0.2 0.19 0.18 0.17 0.18 0.21 Heat Flux (W/m²) 112 102 107 114 109 114 Moisture Absorption Rate (mm/min) 125 108 107 115 112 127 Moisture drying rate (mm/min) 32 28 26 30 34 31 [Table 4] Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Physical Properties of Spinning Yarn Cooling sensation on contact (W/cm²) 0.2 0.12 0.13 0.10 Heat Flux (W/m²) 114 80 90 87 Moisture Absorption Rate (mm/min) 45 99 101 111 Moisture drying rate (mm/min) 11 twenty four 27 30

參考表1至表4,在使用根據本發明的實例中的每一者的紡紗製造的布料中,已證實接觸清涼感較高且吸汗速乾特性極佳。因此,使用根據實例中的每一者的紡紗製造的布料可向使用者提供顯著極佳的清涼感。Referring to Table 1 to Table 4, in the cloth manufactured using the spun yarn according to each of the Examples of the present invention, it was confirmed that the cool feeling to the touch was high and the sweat-absorbing and quick-drying property was excellent. Therefore, the cloth manufactured using the spun yarn according to each of the Examples can provide a user with a remarkably excellent cooling sensation.

另一方面,在根據比較例1的布料中,已證實接觸清涼感的數值與實例的數值類似,但水分歸因於低水分吸收速率及低水分乾燥速率而未快速地移除,且因此由使用者感到的清涼感下降。On the other hand, in the cloth according to Comparative Example 1, it was confirmed that the value of the cooling feeling on contact was similar to that of the example, but the moisture was not removed quickly due to the low moisture absorption rate and the low moisture drying rate, and thus by The cooling sensation felt by the user decreases.

在比較例2及比較例3中,已證實布料明顯不大可能用作具有清涼感及吸汗速乾特性的產品,此是因為接觸清涼感下降,且熱通量以及水分吸收及乾燥速率較低。In Comparative Example 2 and Comparative Example 3, it has been proved that the fabric is significantly less likely to be used as a product with cooling feel and sweat-absorbing and quick-drying properties due to the reduced cooling to contact and lower heat flux and moisture absorption and drying rate .

上文中,儘管已藉由特定物質、例示性實施例以及圖式描述了本發明,但其僅用於幫助完全理解本發明。因此,本發明不限於例示性實施例。所屬領域中具通常知識者可對本發明進行本說明書所涉及的各種修改及改變。In the above, although the present invention has been described by way of specific matters, exemplary embodiments, and drawings, they are only for helping to fully understand the present invention. Therefore, the invention is not limited to the exemplary embodiments. Those skilled in the art can make various modifications and changes related to the present specification to the present invention.

因此,本發明的精神不應限制於所描述的例示性實施例,但申請專利範圍及所有等同或等效於申請專利範圍的修改意欲處於本發明的範疇及精神內。Accordingly, the spirit of the invention should not be limited to the described exemplary embodiments, but the claims and all modifications equivalent or equivalent to the claims are intended to be within the scope and spirit of the invention.

1:長絲 10:中心體 10a:內切圓 30:突起部 30a:外接圓 21:底板 22a:T盒 23:布料樣本 R 1:第一半徑 R 2:第二半徑 1: filament 10: central body 10a: inscribed circle 30: protrusion 30a: circumscribed circle 21: bottom plate 22a: T box 23: fabric sample R 1 : first radius R 2 : second radius

圖1為根據本發明的實例1的具定型截面的聚乙烯紗的長絲的截面圖。 圖2為根據本發明的實例2的具定型截面的聚乙烯紗的長絲的截面圖。 圖3為示出用於量測布料的接觸清涼感的設備的示意圖。 圖4為示出量測布料的熱回流的熱人體模型測試的像片。 圖5為藉由放大圖1中所示出的具定型截面的聚乙烯紗的長絲的截面而獲得的光學顯微圖。 Fig. 1 is a sectional view of a filament of a polyethylene yarn having a set cross section according to Example 1 of the present invention. Fig. 2 is a cross-sectional view of a filament of a cross-section polyethylene yarn according to Example 2 of the present invention. Fig. 3 is a schematic diagram showing an apparatus for measuring the cool-to-touch feeling of cloth. Figure 4 is a photograph showing a thermal mannequin test for measuring the thermal reflow of a fabric. FIG. 5 is an optical micrograph obtained by enlarging a section of a filament of polyethylene yarn having a shaped cross-section shown in FIG. 1 .

1:長絲 1: Filament

10:中心體 10: centrosome

10a:內切圓 10a: Inscribed circle

30:突起部 30: protrusion

30a:外接圓 30a: circumscribed circle

R1:第一半徑 R 1 : first radius

R2:第二半徑 R 2 : second radius

Claims (11)

一種聚乙烯紗,包括長絲,所述長絲具有中心體及基於垂直於縱向方向的截面自所述中心體突起的兩個或大於兩個突起部, 其中所述聚乙烯紗的結晶度為60%至85%。 A polyethylene yarn comprising a filament having a central body and two or more protrusions protruding from the central body based on a section perpendicular to the longitudinal direction, Wherein the crystallinity of the polyethylene yarn is 60% to 85%. 如請求項1所述的聚乙烯紗,其中基於所述聚乙烯紗的垂直於所述縱向方向的所述截面,由所述中心體形成的內切圓的第一半徑(R1)以及由所述中心體及所述中心體中的所述突起部形成的外接圓的第二半徑(R2)滿足以下表達式: [表達式] 1.2 ≤ R2/R1≤ 3.5。 The polyethylene yarn according to claim 1, wherein based on the section of the polyethylene yarn perpendicular to the longitudinal direction, the first radius (R1) of the inscribed circle formed by the central body and the The second radius (R2) of the circumscribed circle formed by the central body and the protrusion in the central body satisfies the following expression: [expression] 1.2 ≤ R2/R1 ≤ 3.5. 如請求項1所述的聚乙烯紗,其中當根據ASTM D1238在190℃及2.16公斤下量測時,所述聚乙烯紗具有1公克/10分鐘至25公克/10分鐘的熔融指數(MI,@190℃)。The polyethylene yarn of claim 1, wherein the polyethylene yarn has a melt index (MI, @190°C). 如請求項1所述的聚乙烯紗,其中所述聚乙烯紗具有5至30的多分散性指數(PDI)。The polyethylene yarn of claim 1, wherein the polyethylene yarn has a polydispersity index (PDI) of 5 to 30. 如請求項1所述的聚乙烯紗,其中當根據ASTM D2256量測時,所述聚乙烯紗具有5公克/丹尼至15公克/丹尼的強度。The polyethylene yarn of claim 1, wherein the polyethylene yarn has a tenacity of 5 grams/denier to 15 grams/denier when measured according to ASTM D2256. 一種功能性布料,包括如請求項1至5中任一項所述的聚乙烯紗。A functional cloth, comprising the polyethylene yarn according to any one of claims 1 to 5. 如請求項6所述的功能性布料,其中當在20 ± 2℃及65 ± 2% R.H下量測時,所述功能性布料具有0.1瓦特/平方公分至0.5瓦特/平方公分的接觸清涼感(Q最大值)。The functional fabric as claimed in item 6, wherein when measured at 20 ± 2°C and 65 ± 2% R.H, the functional fabric has a cooling sensation on contact of 0.1 watts/cm2 to 0.5 watts/cm2 (Q max). 如請求項6所述的功能性布料,其中當在20 ± 2℃及65 ± 2% R.H下量測時,所述功能性布料具有95瓦特/平方公尺至150瓦特/平方公尺的熱通量。The functional fabric according to claim 6, wherein the functional fabric has a heat dissipation rate of 95 watts/square meter to 150 watts/square meter when measured at 20±2°C and 65±2% R.H flux. 如請求項6所述的功能性布料,其中當根據作為KS K 0642 8.26的B方法的Byreck方法來量測時,所述功能性布料具有80毫米/10分鐘至160毫米/10分鐘的水分吸收速率。The functional cloth according to claim 6, wherein the functional cloth has a moisture absorption of 80 mm/10 minutes to 160 mm/10 minutes when measured according to the Byreck method which is method B of KS K 0642 8.26 rate. 如請求項6所述的功能性布料,其中當根據KS K 0642 8.25的A方法來量測時,所述功能性布料具有20毫米/10分鐘至50毫米/10分鐘的水分乾燥速率。The functional fabric according to claim 6, wherein the functional fabric has a moisture drying rate of 20 mm/10 minutes to 50 mm/10 minutes when measured according to the A method of KS K 0642 8.25. 一種吸汗速乾產品,使用如請求項6所述的功能性布料製造。A sweat-absorbing and quick-drying product made of the functional cloth as described in Claim 6.
TW111103677A 2021-12-20 2022-01-27 Shaped cross-section polyethylene yarn, functional fabric and sweat absorption and quick drying product TWI836333B (en)

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