TW202325382A - Vacuum pressure swing adsorption method and system thereof for separation of carbon dioxide - Google Patents
Vacuum pressure swing adsorption method and system thereof for separation of carbon dioxide Download PDFInfo
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- 238000001179 sorption measurement Methods 0.000 title claims abstract description 596
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 title claims abstract description 146
- 229910002092 carbon dioxide Inorganic materials 0.000 title claims abstract description 73
- 239000001569 carbon dioxide Substances 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 61
- 238000000926 separation method Methods 0.000 title abstract description 18
- 230000006837 decompression Effects 0.000 claims abstract description 30
- 230000009471 action Effects 0.000 claims abstract description 25
- 239000003463 adsorbent Substances 0.000 claims abstract description 24
- 238000007599 discharging Methods 0.000 claims abstract description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 19
- 239000003546 flue gas Substances 0.000 claims description 19
- 239000007789 gas Substances 0.000 claims description 17
- 230000009467 reduction Effects 0.000 claims description 9
- 125000004122 cyclic group Chemical group 0.000 claims description 5
- 230000008929 regeneration Effects 0.000 abstract description 7
- 238000011069 regeneration method Methods 0.000 abstract description 7
- 239000002250 absorbent Substances 0.000 abstract description 5
- 230000002745 absorbent Effects 0.000 abstract description 5
- 238000003795 desorption Methods 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 230000003068 static effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000053 physical method Methods 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000014171 carbonated beverage Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000009920 food preservation Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 229910052815 sulfur oxide Inorganic materials 0.000 description 1
- 238000000194 supercritical-fluid extraction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02C—CAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
- Y02C20/00—Capture or disposal of greenhouse gases
- Y02C20/40—Capture or disposal of greenhouse gases of CO2
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
本發明係關於一種真空變壓吸附系統及真空變壓吸附方法,特別指一種可用於分離二氧化碳之真空變壓吸附系統及真空變壓吸附方法。The invention relates to a vacuum pressure swing adsorption system and a vacuum pressure swing adsorption method, in particular to a vacuum pressure swing adsorption system and a vacuum pressure swing adsorption method that can be used to separate carbon dioxide.
二氧化碳(Carbon Dioxide)之分子式為CO 2,應用二氧化碳之領域或技術包括滅火劑、製作碳酸飲料、超臨界流體萃取及食品的防腐及冷凍保存;在各種工業或民生設施中,如製鐵設備、火力發電廠及焚化爐等均會排放含二氧化碳的煙氣,而二氧化碳是一種溫室氣體,其因人類活動而在大氣中的濃度在近百年來不斷攀升,並造成溫室效應,導致地球的溫度逐年上升,如何分離因工業或民生需求而產出的二氧化碳,逐漸成為世界各國重視的議題。 The molecular formula of carbon dioxide (Carbon Dioxide) is CO 2 . The fields or technologies in which carbon dioxide is applied include fire extinguishing agent, production of carbonated beverages, supercritical fluid extraction, and food preservation and freezing preservation; in various industrial or civil facilities, such as iron making equipment, Thermal power plants and incinerators will emit flue gas containing carbon dioxide, and carbon dioxide is a greenhouse gas. Its concentration in the atmosphere has been rising due to human activities in the past century, and it has caused the greenhouse effect, causing the earth's temperature to increase year by year. How to separate the carbon dioxide produced by industry or people's livelihood needs has gradually become an issue that countries around the world pay attention to.
目前已知分離二氧化碳的方法可分為化學方法及物理方法,用於分離二氧化碳的化學方法有化學吸收法,此方法係主要利用對二氧化碳有高選擇性之吸收劑,使吸收劑吸收二氧化碳,由於二氧化碳溶於水時呈弱酸性,因此吸收劑通常為鹼性溶劑;化學吸收法的優點為適合分離二氧化碳濃度低的煙氣,但其缺點為吸收劑容易受煙氣中的硫氧化物及氮氧化物毒化而失效。Currently known methods for separating carbon dioxide can be divided into chemical methods and physical methods. Chemical methods for separating carbon dioxide include chemical absorption. This method mainly uses absorbents with high selectivity for carbon dioxide to make the absorbents absorb carbon dioxide. Carbon dioxide is weakly acidic when dissolved in water, so the absorbent is usually an alkaline solvent; the advantage of the chemical absorption method is that it is suitable for separating flue gas with low carbon dioxide concentration, but its disadvantage is that the absorbent is easily affected by sulfur oxides and nitrogen in the flue gas. Oxide poisoning and failure.
上述分離二氧化碳的物理方法的其中一種為物理吸附,物理吸附係以多孔性材料,如活性碳、沸石或氧化鋁等固體吸附劑來選擇性地吸附二氧化碳,物理吸附的其中一種操作方式為變化操作壓力的變壓吸附(Pressure Swing Adsorption, PSA),其藉由在不同壓力下二氧化碳於吸附劑中有不同平衡吸附量來分離二氧化碳,因此改變一變壓吸附系統的內部壓力即可達吸附或脫附的效果;該變壓吸附系統所使用之變壓吸附循環程序係包含如後步驟:進料加壓、產品出料、逆向減壓、低壓沖洗,藉由循環執行此四步驟可獲得分離的二氧化碳,但整體的二氧化碳分離效率不佳,而有必要進一步改良之。One of the above-mentioned physical methods for separating carbon dioxide is physical adsorption, which uses porous materials such as activated carbon, zeolite or alumina to selectively adsorb carbon dioxide, and one of the operating methods of physical adsorption is change operation. Pressure swing adsorption (Pressure Swing Adsorption, PSA), which separates carbon dioxide by having different equilibrium adsorption amounts of carbon dioxide in the adsorbent under different pressures, so changing the internal pressure of a pressure swing adsorption system can achieve adsorption or desorption The attached effect; the pressure swing adsorption cycle program used in the pressure swing adsorption system includes the following steps: feed pressurization, product discharge, reverse decompression, low pressure flushing, and the separation can be obtained by performing these four steps in a cycle. carbon dioxide, but the overall carbon dioxide separation efficiency is not good, and it is necessary to further improve it.
有鑑於上述既有變壓吸附系統的二氧化碳分離效率差,本發明主要發明係提供一種提高二氧化碳分離效率之用於分離二氧化碳之真空變壓吸附方法及其系統。In view of the poor carbon dioxide separation efficiency of the existing pressure swing adsorption system mentioned above, the main invention of the present invention is to provide a vacuum pressure swing adsorption method and system for separating carbon dioxide which can improve the carbon dioxide separation efficiency.
為達上述目的,本發明所使用的主要技術手段係令上述真空變壓吸附方法用於一真空變壓吸附系統,該真空變壓吸附系統係包含三個吸附塔;其中該真空變壓吸附方法係包含多個循環程序,於各該循環程序中,各該吸附塔係包含以下連續動作: 高壓吸附,係將一煙氣施以高壓並通過該吸附塔,並使該吸附塔的內部壓力升至一第一壓力,其中該煙氣係包含有二氧化碳; 降壓平衡,係將具該第一壓力的該吸附塔與另一具一第三壓力的該吸附塔連通;其中該第一壓力大於該第三壓力; 同向減壓,係抽出該吸附塔內的一弱吸附氣體,並使該吸附塔的內部壓力降至一第二壓力; 真空出料,係將該吸附塔抽真空,並使該吸附塔的該第二壓力降至該第三壓力; 升壓平衡,係將具該第三壓力的該吸附塔與另一具該第一壓力的該吸附塔連通;以及 靜置,係使該吸附塔維持一定壓; 上述由該三個吸附塔甲、乙及丙進行之各該循環程序係包含以下步驟: (i)於一第一期間內,由該吸附塔甲進行高壓吸附、該吸附塔乙進行靜置,且該吸附塔丙進行同向減壓; (ii)於一第二期間內,該吸附塔甲繼續進行高壓吸附,該吸附塔乙繼續進行靜置,該吸附塔丙結束同向減壓,並進行真空出料;以及 (iii)於一第三期間內,該吸附塔甲結束高壓吸附,且該吸附塔丙結束真空出料,由該吸附塔甲與該吸附塔丙連通,該吸附塔甲進行降壓平衡,該吸附塔丙進行升壓平衡,同時,該吸附塔乙結束靜置,並進行高壓吸附。 In order to achieve the above-mentioned purpose, the main technical means used in the present invention is to make the above-mentioned vacuum pressure swing adsorption method be used in a vacuum pressure swing adsorption system, and the vacuum pressure swing adsorption system comprises three adsorption towers; wherein the vacuum pressure swing adsorption method The system includes a plurality of cyclic programs, and in each of the cyclic programs, each of the adsorption towers includes the following continuous actions: High-pressure adsorption means that a flue gas is subjected to high pressure and passed through the adsorption tower, and the internal pressure of the adsorption tower is raised to a first pressure, wherein the flue gas contains carbon dioxide; depressurization balance, connecting the adsorption tower with the first pressure to another adsorption tower with a third pressure; wherein the first pressure is greater than the third pressure; Decompression in the same direction is to extract a weakly adsorbed gas in the adsorption tower, and reduce the internal pressure of the adsorption tower to a second pressure; Vacuum discharging means evacuating the adsorption tower, and reducing the second pressure of the adsorption tower to the third pressure; boosting equalization by communicating the adsorption tower having the third pressure with another adsorption tower having the first pressure; and Stand still to make the adsorption tower maintain a certain pressure; Above-mentioned each this cycle program that is carried out by these three adsorption towers A, B and C comprises the following steps: (i) During a first period, the adsorption tower A is subjected to high-pressure adsorption, the adsorption tower B is left to stand, and the adsorption tower C is decompressed in the same direction; (ii) During a second period, the adsorption tower A continues to perform high-pressure adsorption, the adsorption tower B continues to stand still, and the adsorption tower C completes depressurization in the same direction and performs vacuum discharge; and (iii) During a third period, the adsorption tower A ends the high-pressure adsorption, and the adsorption tower C ends the vacuum discharge, and the adsorption tower A and the adsorption tower C are connected, and the adsorption tower A performs pressure reduction balance, and the adsorption tower C The adsorption tower C is boosted and balanced, and at the same time, the adsorption tower B has finished standing still and undergoes high-pressure adsorption.
由上述說明可知,本發明用於二氧化碳分離之真空變壓吸附方法係主要在各該吸附塔依序進行高壓吸附、降壓平衡、同向減壓、真空出料及升壓平衡的連續動作中,於該升壓平衡後、高壓吸附前加入一靜置的連續動作,藉由靜置各該吸附塔,使各該吸附塔維持一定壓,以令各該吸附塔內用於吸附二氧化碳的一吸附劑高效地再生,有效地提高二氧化碳分離效率;如此,當該真空變壓吸附方法的多個循環程序配合所述吸附塔被執行時,即可同時達成二氧化碳的吸附、脫附、收集以及該吸附劑的高效再生,進而提高二氧化碳分離效率。From the above description, it can be known that the vacuum pressure swing adsorption method used for carbon dioxide separation in the present invention is mainly in the continuous operations of high-pressure adsorption, pressure reduction balance, co-directional decompression, vacuum discharge and pressure increase balance in each of the adsorption towers. After the pressure boost is balanced and before the high-pressure adsorption, a continuous action of standing is added. By standing each of the adsorption towers, each of the adsorption towers is maintained at a certain pressure, so that the adsorption of carbon dioxide in each of the adsorption towers The agent can be efficiently regenerated, effectively improving the separation efficiency of carbon dioxide; in this way, when multiple cycle procedures of the vacuum pressure swing adsorption method are carried out in conjunction with the adsorption tower, the adsorption, desorption, collection and adsorption of carbon dioxide can be achieved simultaneously. The high-efficiency regeneration of the reagent improves the separation efficiency of carbon dioxide.
為達上述目的,本發明所使用的主要技術手段係令上述真空變壓吸附系統包含有: 一吸附塔組,係包含一吸附塔甲、一吸附塔乙以及一吸附塔丙;其中各該吸附塔甲、乙及丙係包含有一進口閥、一出口閥、一排氣閥、一出料閥; 三壓力平衡開關,係串接於一壓力平衡管路上,該壓力平衡管路係與各該吸附塔甲、乙及丙的一塔頂出口連接,且該三壓力平衡開關係分別設置在該吸附塔甲及該吸附塔乙的塔頂出口之間、該吸附塔乙及該吸附塔丙的塔頂出口之間、該吸附塔丙及該吸附塔甲的塔頂出口之間; 一加壓泵,係連接一煙氣進料管路及所述進口閥; 一第一真空泵,係連接所述排氣閥; 一第二真空泵,係連接所述出料閥;以及 一控制單元,係控制所述進口閥、所述出口閥、所述壓力平衡開關、所述排氣閥、所述出料閥、該加壓泵、該第一真空泵以及該第二真空泵的啟閉,且該控制單元係內建多個循環程序,各該循環程序係包含步驟(i)、(ii)、(iii),其中: 於該步驟(i)中,該控制單元於一第一期間內控制該吸附塔甲的該進口閥及該出口閥開啟,並控制該加壓泵對該煙氣進料管路的煙氣進行加壓,以令該吸附塔甲進行高壓吸附;且控制該吸附塔乙的該進口閥、該出口閥、該排氣閥及該出料閥關閉,以令該吸附塔乙進行靜置;並控制該吸附塔丙的該排氣閥及該第一真空泵開啟,以令該吸附塔丙進行同向減壓; 於該步驟(ii)中,該控制單元於一第二期間內持續令該吸附塔甲進行高壓吸附,且該吸附塔乙進行靜置;並控制該吸附塔丙該排氣閥及該第一真空泵關閉,且控制該吸附塔丙的該出料閥及該第二真空泵開啟,以令該吸附塔丙結束同向減壓並進行真空出料; 於該步驟(iii)中,該控制單元於一第三期間內控制該吸附塔甲的該進口閥及該出口閥關閉,並控制該吸附塔丙的該出料閥及該第二真空泵關閉,以令該吸附塔甲結束高壓吸附,且該吸附塔丙結束真空出料;又控制設置於該吸附塔甲及該吸附塔丙之間的該壓力平衡開關開啟,以令該吸附塔甲與該吸附塔丙分別進行降壓平衡及升壓平衡;且控制該吸附塔乙的該進口閥及該出口閥開啟,以令該吸附塔乙結束靜置,並進行高壓吸附。 For reaching above-mentioned purpose, the main technical means that the present invention uses is to make above-mentioned vacuum pressure swing adsorption system comprise: An adsorption tower group includes an adsorption tower A, an adsorption tower B, and an adsorption tower C; wherein each of the adsorption towers A, B, and C includes an inlet valve, an outlet valve, an exhaust valve, and a discharge valve. valve; The three pressure balance switches are connected in series on a pressure balance pipeline, and the pressure balance pipeline is connected with a tower top outlet of each of the adsorption towers A, B and C, and the three pressure balance switches are respectively arranged on the adsorption towers A, B and C. Between the tower top outlet of tower A and the adsorption tower B, between the tower top outlet of the adsorption tower B and the adsorption tower C, between the tower top outlet of the adsorption tower C and the adsorption tower A; A booster pump connected to a flue gas feed pipeline and the inlet valve; a first vacuum pump connected to said exhaust valve; a second vacuum pump connected to said discharge valve; and A control unit for controlling the start-up of the inlet valve, the outlet valve, the pressure balance switch, the exhaust valve, the discharge valve, the booster pump, the first vacuum pump, and the second vacuum pump closed, and the control unit is built with multiple cycle programs, each cycle program includes steps (i), (ii), (iii), wherein: In the step (i), the control unit controls the inlet valve and the outlet valve of the adsorption tower A to open during a first period, and controls the booster pump to carry out the flue gas of the flue gas feeding pipeline. Pressurizing, so that the adsorption tower A performs high-pressure adsorption; and controlling the inlet valve, the outlet valve, the exhaust valve and the discharge valve of the adsorption tower B to be closed, so that the adsorption tower B is allowed to stand still; and Control the exhaust valve of the adsorption tower C and the first vacuum pump to open, so that the adsorption tower C is decompressed in the same direction; In the step (ii), the control unit continuously causes the adsorption tower A to perform high-pressure adsorption during a second period, and the adsorption tower B is left to stand; and controls the exhaust valve of the adsorption tower C and the first The vacuum pump is closed, and the discharge valve of the adsorption tower C and the second vacuum pump are controlled to be opened, so that the adsorption tower C ends the decompression in the same direction and carries out vacuum discharge; In the step (iii), the control unit controls the inlet valve and the outlet valve of the adsorption tower A to close, and controls the discharge valve and the second vacuum pump of the adsorption tower C to close during a third period, To make the adsorption tower A end the high-pressure adsorption, and the adsorption tower C ends the vacuum discharge; and control the pressure balance switch arranged between the adsorption tower A and the adsorption tower C to open, so that the adsorption tower A and the adsorption tower C The adsorption tower C performs depressurization balance and pressure boost balance respectively; and controls the opening of the inlet valve and the outlet valve of the adsorption tower B, so that the adsorption tower B finishes standing still and performs high-pressure adsorption.
由上述說明可知,本發明用於二氧化碳分離之真空變壓吸附系統係主要利用該控制單元依序控制各該進口閥、各該出口閥、各該壓力平衡開關、各該排氣閥、各該出料閥、該加壓泵、該第一真空泵以及該第二真空泵的開啟,使得各該吸附塔依序進行上述真空變壓吸附方法的高壓吸附、降壓平衡、同向減壓、真空出料、升壓平衡及靜置的連續動作,如此可於各該吸附塔於高壓吸附前,經一定時間的靜置後,令其內部用於吸附二氧化碳的一吸附劑高效地再生,有效地提高二氧化碳分離效率,並且藉由該控制單元依序控制各該進口閥、各該出口閥、各該壓力平衡開關、各該排氣閥、各該出料閥關閉,使得各該吸附塔的內部壓力及氣體不互相干擾,同時控制執行各該步驟(i)至(iii)之執行時間,以使該真空變壓吸附系統可有效率地分離二氧化碳。As can be seen from the above description, the vacuum pressure swing adsorption system for carbon dioxide separation of the present invention mainly uses the control unit to sequentially control each of the inlet valves, each of the outlet valves, each of the pressure balance switches, each of the exhaust valves, each of the The discharge valve, the booster pump, the first vacuum pump and the second vacuum pump are opened, so that each of the adsorption towers sequentially performs the high-pressure adsorption, pressure reduction balance, decompression in the same direction, and vacuum discharge of the above-mentioned vacuum pressure swing adsorption method. The continuous actions of feeding, boosting balance and standing still, so that the adsorbent used to absorb carbon dioxide inside each adsorption tower can be efficiently regenerated after standing for a certain period of time before high-pressure adsorption, effectively improving Carbon dioxide separation efficiency, and through the control unit to sequentially control each of the inlet valves, each of the outlet valves, each of the pressure balance switches, each of the exhaust valves, and each of the discharge valves to close, so that the internal pressure of each of the adsorption towers and gases do not interfere with each other, and at the same time control the execution time of the steps (i) to (iii), so that the vacuum pressure swing adsorption system can efficiently separate carbon dioxide.
以下進一步說明本發明用於分離二氧化碳之真空變壓吸附方法,該真空變壓吸附方法係供一具有三吸附塔的真空變壓吸附系統使用之;如圖1所示,於該真空變壓吸附方法的執行過程中,該三個吸附塔均具有如後所述的連續動作:高壓吸附S1、降壓平衡S2、同向減壓S3、真空出料S4、升壓平衡S5及靜置S6。Further illustrate the vacuum pressure swing adsorption method that the present invention is used for separating carbon dioxide below, and this vacuum pressure swing adsorption method is for a vacuum pressure swing adsorption system that has three adsorption towers to use; As shown in Figure 1, in this vacuum pressure swing adsorption During the execution of the method, the three adsorption towers all have continuous actions as described below: high-pressure adsorption S1, decompression balance S2, co-directional decompression S3, vacuum discharge S4, boosting balance S5 and standing S6.
以下表1及表2係分別說明各吸附塔在執行不同步驟時的時間及操作壓力,表1及表2內容僅為例示,但本發明不以此為限。The following Table 1 and Table 2 are respectively illustrating the time and operating pressure of each adsorption tower when performing different steps. The contents of Table 1 and Table 2 are only examples, but the present invention is not limited thereto.
[表1]
[表2]
上述高壓吸附S1係將包含有二氧化碳的煙氣加壓並通過該吸附塔,令填充在該吸附塔內的一吸附劑可選擇性地吸附該加壓後的煙氣中之二氧化碳,並將未被該吸附劑吸附的一弱吸附氣體的一部分排出該吸附塔;此時,該吸附塔的內部壓力升至一第一壓力;於本實施例,如表2所示,可為3±0.3atm,但均不以此為限。The above-mentioned high-pressure adsorption S1 is to pressurize the flue gas containing carbon dioxide and pass it through the adsorption tower, so that an adsorbent filled in the adsorption tower can selectively absorb the carbon dioxide in the pressurized flue gas, and will not A part of a weakly adsorbed gas adsorbed by the adsorbent is discharged from the adsorption tower; at this moment, the internal pressure of the adsorption tower rises to a first pressure; in the present embodiment, as shown in Table 2, it can be 3 ± 0.3 atm , but not limited to this.
上述降壓平衡S2係將內部壓力升至該第一壓力的該吸附塔與另一內部壓力為一第三壓力的該吸附塔連通;其中該第一壓力大於該第三壓力。The pressure reduction balance S2 is to communicate the adsorption tower whose internal pressure is raised to the first pressure with another adsorption tower whose internal pressure is a third pressure; wherein the first pressure is greater than the third pressure.
上述同向減壓S3係自該吸附塔內抽出該弱吸附氣體的其餘部分,同時該吸附塔的內部壓力降至一第二壓力;於本實施例,該第二壓力則如表2所示,可為0.2±0.02atm,但均不以此為限。The above-mentioned decompression S3 in the same direction is to extract the rest of the weakly adsorbed gas from the adsorption tower, and the internal pressure of the adsorption tower is reduced to a second pressure; in this embodiment, the second pressure is as shown in Table 2 , can be 0.2±0.02atm, but not limited thereto.
上述真空出料S4係對該吸附塔內抽真空,以利用一低壓環境,收集從該吸附塔內的該吸附劑中脫附的二氧化碳;此時,該吸附塔的內部壓力降至該第三壓力;於本實施例,該第三壓力則如表2所示,為0.1±0.01atm,但不以此為限。The above-mentioned vacuum discharge S4 is to evacuate the adsorption tower to utilize a low-pressure environment to collect the carbon dioxide desorbed from the adsorbent in the adsorption tower; at this time, the internal pressure of the adsorption tower drops to the third Pressure; in this embodiment, the third pressure is shown in Table 2, which is 0.1 ± 0.01 atm, but not limited thereto.
上述升壓平衡S5係將內部壓力降至該第三壓力的該吸附塔與另一內部壓力升至該第一壓力的該吸附塔連通;其中該第一壓力大於該第三壓力。The pressure boosting balance S5 is to communicate with the adsorption tower whose internal pressure is lowered to the third pressure and another adsorption tower whose internal pressure is raised to the first pressure; wherein the first pressure is greater than the third pressure.
上述靜置S6係使該吸附塔維持一定壓,以利上述該吸附劑再生;其中該定壓係介於該第一壓力與該第三壓力之間;如圖1及表1所示,待靜置S6結束後,該吸附塔返回執行上述高壓吸附S1,如此循環作動。Above-mentioned static S6 system makes this adsorption tower maintain constant pressure, in order to above-mentioned this adsorbent regeneration; Wherein this constant pressure is between this first pressure and this third pressure; As shown in Figure 1 and table 1, wait After the standing S6 is over, the adsorption tower returns to perform the above-mentioned high-pressure adsorption S1, and operates in such a cycle.
請參閱圖2,係為本發明用於分離二氧化碳之真空變壓吸附方法的一步驟示意圖,以下進一步說明該用於分離二氧化碳之真空變壓吸附方法配合上述該三個吸附塔(為方便說明,下稱第一至第三吸附塔)及其連續動作如何完成二氧化碳分離;其中該用於分離二氧化碳之真空變壓吸附方法係至少包含三道循環程序(下稱第一至第三循環程序);該第一循環程序包含步驟(a)至(c)、該第二循環程序包含步驟(d)至(f)及該第三循環程序包含步驟(g)至(i)。所述第一、第二及第三循環程序為依序重複循環執行。Please refer to Fig. 2, it is a schematic diagram of a step of the vacuum pressure swing adsorption method for separating carbon dioxide of the present invention, and the vacuum pressure swing adsorption method for separating carbon dioxide is further described below to cooperate with the above-mentioned three adsorption towers (for convenience of description, hereinafter referred to as the first to third adsorption towers) and how to complete the separation of carbon dioxide through its continuous operation; wherein the vacuum pressure swing adsorption method for separating carbon dioxide includes at least three cycle procedures (hereinafter referred to as the first to third cycle procedures); The first cyclic program comprises steps (a) to (c), the second cyclic program comprises steps (d) to (f) and the third cyclic program comprises steps (g) to (i). The first, second and third cycle programs are executed repeatedly in sequence.
於執行該第一循環程序,即以下步驟(a)至(c):In performing the first cycle procedure, the following steps (a) to (c):
於步驟(a)中,上述該三個吸附塔於一第一期間內進行如後所述之動作:該第一吸附塔1持續進行高壓吸附S1,令填充在該第一吸附塔1內的該吸附劑選擇性地吸附二氧化碳,並將未被該吸附劑吸附的該弱吸附氣體排出該第一吸附塔1,此時該第一吸附塔1的內部壓力維持於該第一壓力;同時,該第二吸附塔2則先進行靜置S6,並將其內部壓力維持於一定壓,其中該定壓介於該第一壓力及該第三壓力之間,以利該第二吸附塔2中的該吸附劑再生;該第三吸附塔3則先進行同向減壓S3,以排出該塔內之已脫除二氧化碳的該弱吸附氣體,此時該第三吸附塔3的內部壓力降至該第二壓力。In step (a), the above-mentioned three adsorption towers perform actions as described below within a first period: the
於步驟(b)中,上述該三個吸附塔於一第二期間內進行如後所述之動作:該第一吸附塔1及該第二吸附塔2繼續進行相同動作,即該第一吸附塔1繼續進行高壓吸附S1,而該第二吸附塔2繼續進行靜置S6;該第三吸附塔3則結束同向減壓S3,並依序進行真空出料S4,以將該第三吸附塔3抽真空,並利用一低壓環境,收集從該吸附塔內的該吸附劑中脫附的二氧化碳。In step (b), the above-mentioned three adsorption towers perform actions as described later in a second period: the
於步驟(c)中,上述該三個吸附塔於一第三期間內進行如後所述之動作:該第一吸附塔1結束高壓吸附S1,且該第三吸附塔3結束真空出料S4,此時該第三吸附塔3的內部壓力降至該第三壓力;接著內部壓力為該第一壓力的該第一吸附塔1連通內部壓力為該第三壓力的該第三吸附塔3,同時該第一吸附塔1進行降壓平衡S2,該第三吸附塔3進行升壓平衡S5,使得處於該第一壓力的該第一吸附塔1預先降壓,處於該第三壓力的該第三吸附塔3預先升壓,由此可節省用於升壓及降壓的設備的能耗;同時該第二吸附塔2結束靜置S6,接著該第二吸附塔2進行高壓吸附S1,此時該第二吸附塔2的內部壓力升至該第一壓力。In step (c), the above-mentioned three adsorption towers perform actions as described below within a third period: the
完成該上述該第一循環程序後,接續進行該第二循環程序,即以下步驟(d)至(f):After completing the above-mentioned first cycle procedure, continue to carry out the second cycle procedure, namely the following steps (d) to (f):
於步驟(d)中,上述該三個吸附塔於該第一期間內進行如後所述之動作:該第二吸附塔2進行高壓吸附S1,此時該第二吸附塔2的內部壓力維持於該第一壓力;同時,該第三吸附塔3則進行靜置S6;該第一吸附塔1則進行同向減壓S3,此時該第一吸附塔1的內部壓力降至該第二壓力。In step (d), the above-mentioned three adsorption towers perform actions as described later in the first period: the
於步驟(e)中,上述該三個吸附塔於該第二期間內進行如後所述之動作:該第二吸附塔2及該第三吸附塔3繼續進行相同動作,即該第二吸附塔2繼續進行高壓吸附S1,而該第三吸附塔3繼續進行靜置S6;該第一吸附塔1則結束同向減壓S3,並依序進行真空出料S4。In step (e), the above-mentioned three adsorption towers perform actions as described later in the second period: the
於步驟(f)中,上述該三個吸附塔於該第三期間內進行如後所述之動作:該第二吸附塔2結束高壓吸附S1,且該第一吸附塔1結束真空出料S4,此時該第一吸附塔1的內部壓力降至該第三壓力;接著內部壓力為該第一壓力的該第二吸附塔2連通內部壓力為該第三壓力的該第一吸附塔1,同時該第二吸附塔進行降壓平衡S2,該第一吸附塔1進行升壓平衡S5;同時該第三吸附塔3結束靜置S6,接著該第三吸附塔3進行高壓吸附S1,此時該第三吸附塔3的內部壓力升至該第一壓力。In step (f), the above-mentioned three adsorption towers perform actions as described later in the third period: the
完成上述該第二循環程序後,接續進行該第三循環程序,即以下步驟(g)至(i):After completing the above-mentioned second cycle procedure, continue to carry out the third cycle procedure, namely the following steps (g) to (i):
於步驟(g)中,上述該三個吸附塔於該第一期間內進行如後所述之動作:該第三吸附塔3進行高壓吸附S1,此時該第三吸附塔3的內部壓力維持於該第一壓力;同時,該第一吸附塔1則先進行靜置S6;該第二吸附塔2則先進行同向減壓S3,此時該第二吸附塔2的內部壓力降至該第二壓力。In step (g), the above-mentioned three adsorption towers perform actions as described later in the first period: the
於步驟(h)中,上述該三個吸附塔於該第二期間內進行如後所述之動作:該第三吸附塔3及該第一吸附塔1繼續進行相同動作,即該第三吸附塔1繼續進行高壓吸附S1,而該第一吸附塔1繼續進行靜置S6;該第二吸附塔2則結束同向減壓S3,並依序進行真空出料S4。In step (h), the above-mentioned three adsorption towers perform actions as described later in the second period: the
於步驟(i)中,上述該三個吸附塔於該第三期間內進行如後所述之動作:該第三吸附塔3結束高壓吸附S1,且該第二吸附塔2結束真空出料S4,此時該第二吸附塔2的內部壓力降至該第三壓力;接著內部壓力為該第一壓力的該第三吸附塔3連通內部壓力該第三壓力的該第二吸附塔2,同時該第三吸附塔3進行降壓平衡S2,該第二吸附塔2進行升壓平衡S5;同時該第一吸附塔1結束靜置S6,接著該第一吸附塔1進行高壓吸附S1,此時該第一吸附塔1的內部壓力升至該第一壓力。In step (i), the above-mentioned three adsorption towers perform actions as described later in the third period: the
由上述說明可知,該第一至第三循環程序中的第一步驟,即步驟(a)、(d)、(g)同樣於該第一期間內被執行,該第一至第三循環程序中的第二步驟,即步驟(b)、(e)、(h)同樣於該第二期間內被執行,該第一至第三循環程序中的第三步驟,即步驟(c)、(f)、(i)同樣於該第三期間內被執行;於本實施例中,該第一至第三期間的時間設定原則可為:該第一期間係介於該第二期間與該第三期間之間,且該第二期間大於該第三期間;於本實施例,如表1所示,該第一期間為80±8秒,第二期間為300±30秒,且該第三期間則為50±5秒,但均不以此為限。It can be seen from the above description that the first steps in the first to third cyclic procedures, that is, steps (a), (d), and (g) are also executed within the first period, and the first to third cyclic procedures The second step in the process, that is, steps (b), (e), (h) are also executed within the second period, and the third step in the first to third cycle procedures, that is, steps (c), ( f), (i) are also executed within the third period; in this embodiment, the time setting principle for the first to third periods can be: the first period is between the second period and the second period Between the three periods, and the second period is greater than the third period; in this embodiment, as shown in Table 1, the first period is 80 ± 8 seconds, the second period is 300 ± 30 seconds, and the third period The period is 50±5 seconds, but not limited thereto.
所述綜上所述,該三個循環程序間有如後所述關係:於該第一循環程序的該步驟(c)中進行高壓吸附S1的該第二吸附塔2,其在該第二循環程序中繼續進行高壓吸附S1,進行升壓平衡S5的該第三吸附塔3則進行靜置S6,進行降壓平衡S2的該第一吸附塔1則進行同向減壓S3;同理,於該第二循環程序的該步驟(f)中進行高壓吸附S1的該第三吸附塔3,其在該第三循環程序中繼續進行高壓吸附S1,進行升壓平衡S5的該第一吸附塔1則進行靜置S6,進行降壓平衡S2的該第二吸附塔2則進行同向減壓S3。To sum up, the relationship between the three cycle programs is as follows: the
藉由上述循環程序間的關係,於該第三循環程序的該步驟(i)時進行高壓吸附S1的該第一吸附塔1,在下一循環程序步驟中繼續進行高壓吸附S1,進行升壓平衡S5的該第二吸附塔2則進行靜置S6,進行降壓平衡S2的該第三吸附塔則進行同向減壓S3;於該第三循環程序的下一循環程序中,該三個吸附塔的連續動作配置與該第一循環程序的該步驟(a)相同,意即該第三循環程序完成後,接續進行的下一循環程序為該第一循環程序,並以此循環進行該真空變壓吸附方法。Based on the relationship between the above cycle programs, the
綜合上述說明可知,本發明用於二氧化碳分離之真空變壓吸附方法係主要在各該吸附塔依序進行高壓吸附、降壓平衡、同向減壓、真空出料及升壓平衡的連續動作,並在各該吸附塔與另一吸附塔完成壓力平衡後並準備進行高壓吸附的期間,靜置各該吸附塔並使其內部壓力維持一定壓,令填充於各該吸附塔內部的該吸附劑高效地再生,再令單個循環程序中包含由上述高壓吸附、降壓平衡、同向減壓、真空出料、升壓平衡及靜置的連續動作組成的三步驟,藉由連續執行該循環程序,使各該吸附塔連續地吸附及脫附二氧化碳,以完成二氧化碳分離,並同時使該填充於各該吸附塔內部的該吸附劑再生,進而同時於該循環程序中完成二氧化碳吸脫附及該吸附劑的再生,提高二氧化碳分離效率。Based on the above description, it can be seen that the vacuum pressure swing adsorption method for carbon dioxide separation in the present invention is mainly in the continuous actions of high pressure adsorption, pressure reduction balance, co-directional decompression, vacuum discharge and pressure increase balance in each of the adsorption towers, and After each of the adsorption towers and another adsorption tower completes pressure balance and is ready for high-pressure adsorption, each of the adsorption towers is left to stand and its internal pressure is maintained at a certain pressure, so that the adsorbent filled in each of the adsorption towers is highly efficient. In order to regenerate, the single cycle program includes three steps consisting of the continuous actions of the above-mentioned high-pressure adsorption, pressure reduction balance, co-directional decompression, vacuum discharge, pressure increase balance and standing. By continuously executing the cycle program, Make each of the adsorption towers continuously absorb and desorb carbon dioxide to complete the separation of carbon dioxide, and at the same time regenerate the adsorbent filled in each of the adsorption towers, and then simultaneously complete the carbon dioxide adsorption and desorption and the adsorption in the cycle procedure The regeneration of the agent improves the separation efficiency of carbon dioxide.
以下進一步說明本發明用於分離二氧化碳之真空變壓吸附系統1a,請參閱圖3,係為本發明用於分離二氧化碳之真空變壓吸附系統1a的第一實施例的系統架構圖,該真空變壓吸附系統1a係包含一第一吸附塔1、一第二吸附塔2及一第三吸附塔3,其中該第二吸附塔2係設置於該第一吸附塔1與該第三吸附塔3之間,各該吸附塔1、2、3內部係填充有一吸附劑,在此實施例中,該吸附劑可為一分子篩13X,但並不以此為限。The vacuum pressure swing adsorption system 1a for separating carbon dioxide of the present invention is further described below, please refer to FIG. The pressure adsorption system 1a comprises a
如圖3所示,該第一吸附塔1的一塔底具有一入口11及一塔底出口13,該入口11連接一進口閥V1,該塔底出口13連接一出料閥V13,該第一吸附塔1的一塔頂具有一塔頂出口12,該塔頂出口12分別連接一出口閥V4以及一排氣閥V10;該第二吸附塔2的一塔底具有一入口21及一塔底出口23,該入口21連接一進口閥V2,該塔底出口23連接一出料閥V14,該第二吸附塔2的一塔頂具有一塔頂出口22,該塔頂出口22分別連接一出口閥V5以及一排氣閥V11;該第二吸附塔3的一塔底具有一入口31及一塔底出口33,該入口31連接一進口閥V3,該塔底出口33連接一出料閥V15,該第三吸附塔3的一塔頂具有一塔頂出口32,該塔頂出口32分別連接一出口閥V6以及一排氣閥V12。As shown in Figure 3, a tower bottom of the
如圖3所示,上述該真空變壓吸附系統1係進一步包含一進口管路4、一出口管路5、一壓力平衡管路6、一排氣管路7以及一出料管路8,其中該進口管路4係分別連接至該第一吸附塔1的該進口閥V1、該第二吸附塔2的該進口閥V2以及該第三吸附塔3的該進口閥V3;該出口管路5係分別連接至該第一吸附塔1的該出口閥V4、該第二吸附塔2的該出口閥V5以及該第三吸附塔3的該出口閥V6,而該出口管路5的另一端係連通至大氣。As shown in Figure 3, the vacuum pressure
上述該壓力平衡管路6係為一環狀管路,並與該第一至第三吸附塔1、2、3的所述塔頂出口12、22、32連通,且該三個壓力平衡開關V7、V8及V9係串接於該壓力平衡管路6,其中該壓力平衡開關V7係設置於該第一吸附塔1的該塔頂出口12及該第三吸附塔3的塔頂出口32之間,該壓力平衡開關V8係設置於該第一吸附塔1的該塔頂出口12及該第二吸附塔2的該塔頂出口22之間,該壓力平衡開關V9係設置於該第二吸附塔2的該塔頂出口22及該第三吸附塔3的該塔頂出口32之間。The above-mentioned
上述該排氣管路7係分別連接至該第一吸附塔1的該排氣閥V10、該第二吸附塔2的該排氣閥V11以及該第三吸附塔3的該排氣閥V12;上述該出料管路8係分別連接至該第一吸附塔1的該出料閥V13、該第二吸附塔2的該出料閥V14以及該第三吸附塔3的該出料閥V15。The above-mentioned
如圖3所示,上述該真空變壓吸附系統1係進一步包含一加壓泵P1、一第一真空泵P2、一第二真空泵P3以及一控制單元9,其中該加壓泵P1係與該進口管路4連通,並連接一煙氣進料管路G1,以將一含二氧化碳的煙氣加壓送入該真空變壓吸附系統1,在此實施例中,該加壓泵P1可為一壓縮機或一鼓風機,但並不以此為限;該第一真空泵P2係與該排氣管路7連通,以抽出各該吸附塔1、2、3內的該弱吸附氣體;該第二真空泵P3係與該出料管路8連通,以將該第一吸附塔1、該第二吸附塔2及該第三吸附塔3抽真空,促使二氧化碳自該第一吸附塔1、該第二吸附塔2及該第三吸附塔3內填充的該吸附劑中脫附並收集;該控制單元9係用於控制各該進口閥V1至V3、各該出口閥V4至V6各該壓力平衡開關V7至V9、各該排氣閥V10至V12、各該出料閥V13至V15的開關並控制該加壓泵P1、該第一真空泵P2以及該第二真空泵P3之作動,在此實施例中,該控制單元9可為一電腦或一自動控制器,但並不以此為限。As shown in Figure 3, the vacuum pressure
請參閱圖4,係為本發明用於分離二氧化碳之真空變壓吸附系統的第一實施例的控制單元9的對應圖2的一控制狀態圖,以下進一步說明該真空變壓吸附系統1的二氧化碳分離過程。Please refer to FIG. 4, which is a control state diagram corresponding to FIG. 2 of the
於執行上述該真空變壓吸附方法的該步驟(a)時,該第一吸附塔1進行高壓吸附,該第二吸附塔2進行靜置,該第三吸附塔3進行同向減壓,故在該步驟(a)中,該控制單元9控制該加壓泵P1加壓、控制該第一真空泵P2抽真空,以及開啟各該進口閥V1、該出口閥V4、該排氣閥V12,且控制該第二真空泵P3抽真空及關閉各進口閥V2及V3、該出口閥V5及V6、該壓力平衡開關V7至V9、該排氣閥V10及V11、該出料閥V13至V15;如此,含二氧化碳的煙氣經該煙氣進料管路G1進入該加壓泵P1後,由該加壓泵P1加壓後依序通過該進口管路4、該進口閥V1及該第一吸附塔1的該入口11,並進入該第一吸附塔1進行二氧化碳吸附,同時被移除二氧化碳的該弱吸附氣體依序通過該吸附塔1的該塔頂出口12、該出口閥V4及該出口管路5並排放至大氣,此時該第一吸附塔1的內部壓力達到上述該真空變壓吸附方法中的該第一壓力;該第二吸附塔2的該進口閥V2、該出口閥V5、該排氣閥V11、該出料閥V14及該壓力平衡開關V8、V9全部關閉,使得該第二吸附塔2維持一定壓,以利上述該吸附劑再生;該第三吸附塔3內的弱吸附氣體則依序通過該第三吸附塔的該塔頂出口管線32、該排氣閥V12及該排氣管路7,並被該第一真空泵P2抽出。When performing the step (a) of the above-mentioned vacuum pressure swing adsorption method, the
如圖4所示,執行上述該真空變壓吸附方法的該步驟(b)時,該第一吸附塔1繼續進行高壓吸附,該第二吸附塔2繼續進行靜置,該第三吸附塔3結束同向減壓,並依序進行真空出料,故在該步驟(b)中,該控制單元9控制該加壓泵P1加壓、控制該第二真空泵P3抽真空,以及開啟該進口閥V1、該出口閥V4及該出料閥V15,且控制該第一真空泵P2抽真空及關閉各該進口閥V2及V3、各該出口閥V5及V6、各該壓力平衡開關V7至V9、各該排氣閥V10至V12及各該出料閥V13、V14;如此,該第二真空泵P3使得該第三吸附塔3內部形成一低壓環境,二氧化碳從填充於該第三吸附塔3內的該吸附劑脫附,並依序通過該第三吸附塔3的塔底出口33、該出料閥V15及該出料管路8,最後由該第二真空泵P3抽出並收集。As shown in Figure 4, when performing the step (b) of the above-mentioned vacuum pressure swing adsorption method, the first adsorption tower 1 continues to perform high-pressure adsorption, the second adsorption tower 2 continues to stand still, and the third adsorption tower 3 End the decompression in the same direction, and carry out vacuum discharge in sequence, so in this step (b), the control unit 9 controls the pressurization pump P1 to pressurize, controls the second vacuum pump P3 to evacuate, and opens the inlet valve V1, the outlet valve V4 and the discharge valve V15, and control the first vacuum pump P2 to evacuate and close each of the inlet valves V2 and V3, each of the outlet valves V5 and V6, each of the pressure balance switches V7 to V9, each The exhaust valves V10 to V12 and each of the discharge valves V13, V14; like this, the second vacuum pump P3 makes the third adsorption tower 3 inside to form a low-pressure environment, and carbon dioxide is filled from the third adsorption tower 3 from the The adsorbent is desorbed, and passes through the bottom outlet 33 of the third adsorption tower 3, the discharge valve V15 and the discharge pipeline 8 in sequence, and is finally extracted and collected by the second vacuum pump P3.
如圖4所示,執行上述該真空變壓吸附方法的步驟(c)時,該第一吸附塔1結束高壓吸附,該第三吸附塔3結束真空出料,此時該第三吸附塔3的內部壓力達到上述該真空變壓吸附方法中的該第三壓力,並且內部壓力為該第一壓力的該第一吸附塔1連通內部壓力為該第三壓力的該第三吸附塔3,其中該第一壓力大於該第三壓力,同時該第一吸附塔1進行降壓平衡,該第三吸附塔3進行升壓平衡;該第二吸附塔2結束靜置,接著該第二吸附塔2進行高壓吸附,故在該步驟(c)中,該控制單元9控制該加壓泵P1加壓、控制該進口閥V2、該出口閥V5及該壓力平衡開關V7開啟,且控制關閉該第一真空泵P2、該第二真空泵P3及各該進口閥V1及V3、各該出口閥V4及V6、各該壓力平衡開關V8及V9、該排氣閥V10至V12及各該出料閥V13至V15;於降壓平衡時該第一吸附塔1的內部氣體依序通過該第一吸附塔1的該塔頂出口管線12、該閥V7、該壓力平衡管路6及該第三吸附塔的該塔頂出口32並進入該第三吸附塔3,使得該第三吸附塔3進行升壓平衡,直至該第一吸附塔1與該第三吸附塔3的壓力相同。As shown in Figure 4, when step (c) of the above-mentioned vacuum pressure swing adsorption method is performed, the
由於上述該真空變壓吸附方法的各該步驟(d)至(f)及各該步驟(g)至(i)中,各該吸附塔輪流進行各該步驟(a)至(c)的連續動作,即於該步驟(d)時,該第二吸附塔,故以下省略相同部分之說明。Due to each of the steps (d) to (f) and each of the steps (g) to (i) of the above-mentioned vacuum pressure swing adsorption method, each of the adsorption towers takes turns to carry out the continuous process of each of the steps (a) to (c) Action, that is, the second adsorption tower during the step (d), so the description of the same part will be omitted below.
綜合以上所述,本發明的第一實施例的控制單元9對應圖2中各該步驟(a)至(i)的控制狀態,可總結出如後所述結論:在該真空變壓吸附方法的各該步驟(a)至(i)中,該第一吸附塔1、該第二吸附塔2及該第三吸附塔3接續進行高壓吸附,故用於進行高壓吸附的該加壓泵P1於各該步驟(a)至(i)均開啟;在該步驟(a)、(d)及(g)中,該第三吸附塔3、該第一吸附塔1及該第二吸附塔2依序進行同向減壓,則用於進行同向減壓的該第一真空泵P2於該步驟(a)、(d)及(g)中開啟;在該步驟(b)、(e)及(h)中,該第三吸附塔3、該第一吸附塔1及該第二吸附塔2依序進行真空出料,則用於進行真空出料的該第二真空泵P3於該步驟(b)、(e)及(h)中開啟。Based on the above, the control unit 9 of the first embodiment of the present invention corresponds to the control state of each of the steps (a) to (i) in Figure 2, and can be concluded as follows: in the vacuum pressure swing adsorption method In each of the steps (a) to (i), the first adsorption tower 1, the second adsorption tower 2 and the third adsorption tower 3 successively perform high-pressure adsorption, so the booster pump P1 used for high-pressure adsorption All open in each of the steps (a) to (i); in the steps (a), (d) and (g), the third adsorption tower 3, the first adsorption tower 1 and the second adsorption tower 2 If decompression is performed in the same direction in sequence, the first vacuum pump P2 used for decompression in the same direction is turned on in the steps (a), (d) and (g); in the steps (b), (e) and In (h), the third adsorption tower 3, the first adsorption tower 1 and the second adsorption tower 2 carry out vacuum discharge in sequence, then the second vacuum pump P3 used for vacuum discharge in the step (b ), (e) and (h) are turned on.
再者,於進行高壓吸附時,使用各該進口閥V1至V3及各該出口閥V4至V6;該第一吸附塔1進行高壓吸附時,該第一吸附塔1的進口閥V1及該出口閥V4開啟,該第二吸附塔2的該進口閥V2及該出口閥V5、該第三吸附塔3的該進口閥V3及該出口閥V6關閉;該第二吸附塔2進行高壓吸附時,該進口閥V2及該出口閥V5開啟,該第一吸附塔1的進口閥V1及該出口閥V4、該第三吸附塔3的該進口閥V3及該出口閥V6關閉;該第三吸附塔3進行高壓吸附時,該第三吸附塔3的該進口閥V3及該出口閥V6開啟,該第一吸附塔1的該進口閥V1及該出口閥V4、該第二吸附塔2的該進口閥V2及該出口閥V5關閉,因此,對於各吸附塔而言,其進口閥V1與其出口閥V4同步開關,其進口閥V2與其出口閥V5同步開關,其進口閥V3與其出口閥V6同步開關。Furthermore, when carrying out high-pressure adsorption, use each of the inlet valves V1 to V3 and each of the outlet valves V4 to V6; Valve V4 is opened, the inlet valve V2 and the outlet valve V5 of the
上述本發明的第一實施例的控制單元9對應圖2中各該步驟(a)至(i)的控制狀態的結論中,於進行降壓平衡及升壓平衡時,使用各該壓力平衡開關V7至V9;該第一吸附塔1連通該第三吸附塔3並分別進行降壓平衡及升壓平衡時,位於該第一吸附塔1的該塔頂管路12與該第三吸附塔3的該塔頂管路32之間的該壓力平衡開關V7開啟,而該壓力平衡開關V8及該壓力平衡開關V9則關閉;該第二吸附塔2連通該第一吸附塔1進行壓力平衡並分別進行降壓平衡及升壓平衡時,位於該第二吸附塔2的該塔頂管路22與該第一吸附塔1的該塔頂管路12之間的壓力平衡開關V8開啟,而該壓力平衡開關V7及該壓力平衡開關V9則關閉;該第三吸附塔3連通該第二吸附塔2並分別進行降壓平衡及升壓平衡時,位於該第三吸附塔3的該塔頂管路32與該第二吸附塔2的該塔頂管路22之間的該壓力平衡開關V9開啟,而該壓力平衡開關V7及該壓力平衡開關V8則關閉。The
上述本發明的第一實施例的控制單元9對應圖2中各該步驟(a)至(i)的控制狀態的結論中,於進行同向減壓時,使用各該排氣閥V10至V12;該第一吸附塔1進行同向減壓時,該第一吸附塔1的該排氣閥V10開啟,該第二吸附塔2的該排氣閥V11及該第三吸附塔3的該排氣閥V12則關閉;該第二吸附塔2進行同向減壓時,該第二吸附塔2的該排氣閥V11開啟,該第一吸附塔1的該排氣閥V10及該第三吸附塔3的該排氣閥V12則關閉;該第一吸附塔3進行同向減壓時,該閥V12開啟,該第一吸附塔1的該排氣閥V10及該第二吸附塔2的該排氣閥V11則關閉。In the conclusion of the
上述本發明的第一實施例的控制單元9對應圖2中各該步驟(a)至(i)的控制狀態的結論中,於進行真空出料時,使用該出料閥V13至V15;該第一吸附塔1進行真空出料時,該第一吸附塔1的該出料閥V13開啟,該第二吸附塔2的該出料閥V14及該第三吸附塔3的該出料閥V15則關閉;該第二吸附塔2進行真空出料時,該第二吸附塔2的該出料閥V14開啟,該第一吸附塔1的該出料閥V13及該第三吸附塔3的該出料閥V15則關閉;該第三吸附塔3進行真空出料時,該第三吸附塔3的該出料閥V15開啟,該第一吸附塔1的該出料閥V13及該第二吸附塔2的該出料閥V14則關閉。In the conclusion that the
再請參閱圖5,係為本發明真空變壓吸附系統的第二實施例的一系統架構圖,第二實施例之該真空變壓吸附系統1b與圖3之真空變壓吸附系統1a大致相同,惟不同之處為:在第二實施例中,串接於該壓力平衡管路6的該壓力平衡開關V7係包含二個壓力平衡閥V7a及V7b以及一流量計F1,其中該流量計F1係介於該閥V7a及V7b之間;該壓力平衡開關V8係包含二個壓力平衡閥V8a及V8b以及一流量計F2,其中該流量計F2係介於該閥V8a及V8b之間;該壓力平衡開關V9係包含二個壓力平衡閥V9a及V9b以及一流量計F3,其中該流量計F3係介於該閥V9a及V9b之間,在此實施例中,該流量計F1係藉由測量氣體流量,以確保在該第三吸附塔3對該第二吸附塔2進行壓力平衡時,或該第二吸附塔2對該第一吸附塔1進行壓力平衡時,該壓力平衡開關V7有確實關閉,該流量計F2係藉由測量氣體流量,以確保在該第一吸附塔1對該第三吸附塔3進行壓力平衡時,或該第三吸附塔3對該第二吸附塔2進行壓力平衡時,該壓力平衡開關V8有確實關閉,該流量計F3係藉由測量氣體流量,以確保在該第一吸附塔1對該第三吸附塔3進行壓力平衡時,或該第二吸附塔2對該第一吸附塔1進行壓力平衡時,該壓力平衡開關V9有確實關閉;在此實施例中,各該壓力平衡閥V7a、V7b、V8a、V8b、V9a、V9b之開關關係為:該壓力平衡閥V7a與該壓力平衡閥V7b同步開關,該壓力平衡閥V8a與該壓力平衡閥V8b同步開關,該壓力平衡閥V9a與該壓力平衡閥V9b同步開關;該真空變壓吸附系統1b的其他構成係與上述該真空變壓吸附系統1a相同,並省略相同部分之說明。Please refer to Fig. 5 again, which is a system architecture diagram of the second embodiment of the vacuum pressure swing adsorption system of the present invention, the vacuum pressure
此外,於上述圖5所示之真空變壓吸附系統的第二實施例中,可進一步該進口管路4、該出口管路5、該排氣管路7、該出料管路8增加壓力控制器P與流量控制器M,所述壓力控制器P與流量控制器M可由該控制單元9控制,以對所述管路的氣體壓力及流量進行控制。In addition, in the second embodiment of the vacuum pressure swing adsorption system shown in Figure 5 above, the
綜合上述說明可知,本發明用於二氧化碳分離之真空變壓吸附系統係主要使用一控制單元,利用該控制單元內建的多個循環程序,控制各該吸附塔、該加壓泵、該第一真空泵及該第二真空泵依序執行上述該真空變壓吸附方法各該高壓吸附、降壓平衡、同向減壓、真空出料及升壓平衡,並且該控制單元在各該吸附塔完成升壓平衡後並準備進行高壓吸附前,分別關閉各該吸附塔的該進口閥、該出口閥、與另一吸附塔之間的該壓力平衡開關、該排氣閥及該出料閥,令填充於各該吸附塔內的該吸附劑於一定壓下再生,進而提高填充於各該吸附塔內的該吸附劑於進行高壓吸附時吸附二氧化碳的能力;本發明更可進一步將二個壓力平衡閥及一流量計組合為該壓力平衡開關,並串接於該壓力平衡管路上,該流量計藉由測量有無氣體流量,確保在各該吸附塔進行升壓平衡或降壓平衡時,被該控制單元控制關閉的各該壓力平衡閥有確實關閉,進一步使各該吸附塔進行靜置時的內部壓力穩定,減少影響該吸附劑再生的各該吸附塔的內部壓力波動。Based on the above description, it can be seen that the vacuum pressure swing adsorption system for carbon dioxide separation of the present invention mainly uses a control unit, and utilizes a plurality of cycle programs built in the control unit to control each of the adsorption tower, the booster pump, the first The vacuum pump and the second vacuum pump sequentially execute the above-mentioned vacuum pressure swing adsorption method for the high-pressure adsorption, pressure reduction balance, co-directional decompression, vacuum discharge and pressure increase balance, and the control unit completes the pressure increase balance in each of the adsorption towers. and before preparing for high-pressure adsorption, respectively close the inlet valve, the outlet valve, the pressure balance switch between the adsorption tower and another adsorption tower, the exhaust valve and the discharge valve, so that the filling in each The adsorbent in the adsorption tower is regenerated at a certain pressure, thereby improving the ability of the adsorbent filled in each of the adsorption towers to absorb carbon dioxide during high-pressure adsorption; the present invention can further combine two pressure balance valves and a The flow meter is combined as the pressure balance switch and is connected in series to the pressure balance pipeline. The flow meter measures the gas flow to ensure that it is controlled by the control unit when each adsorption tower performs pressure balance or pressure balance. Each of the closed pressure balance valves is surely closed, further stabilizing the internal pressure of each of the adsorption towers when they stand still, and reducing the internal pressure fluctuations of each of the adsorption towers that affect the regeneration of the adsorbent.
以上所述僅是本發明的實施例而已,並非對本發明做任何形式上的限制,雖然本發明已以實施例揭露如上,然而並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明技術方案的範圍內,當可利用上述揭示的技術內容作出些許更動或修飾為等同變化的等效實施例,但凡是未脫離本發明技術方案的內容,依據本發明的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本發明技術方案的範圍內。The above description is only an embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with the embodiment, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field, Within the scope of not departing from the technical solution of the present invention, when the technical content disclosed above can be used to make some changes or be modified into equivalent embodiments with equivalent changes, but all the content that does not depart from the technical solution of the present invention, according to the technical essence of the present invention Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
1a:真空變壓吸附系統
1b:真空變壓吸附系統
1:第一吸附塔
11:入口
12:塔頂出口
13:塔底出口
2:第二吸附塔
21:入口
22:塔頂出口
23:塔底出口下午 05:47 2023/3/10
3:第三吸附塔
31:入口
32:塔頂出口
33:塔底出口
4:進口管路
5:出口管路
6:壓力平衡管路
7:排氣管路
8:出料管路
9:控制單元
F1、F2、F3:流量計
G1:煙氣進料管路
P:壓力控制器
M:流量控制器
P1:加壓泵
P2:第一真空泵
P3:第二真空泵
V1、V2、V3:進口閥
V4、V5、V6:出口閥
V7、V8、V9:壓力平衡開關
V7a、V8a、V9a、V7b、V8b、V9b:壓力平衡閥
V10、V11、V12:排氣閥
V13、V14、V15:出料閥
1a: Vacuum pressure
圖1:本發明真空變壓吸附系統的各吸附塔的一連續動作流程圖。 圖2:本發明真空變壓吸附方法的第一至第三循環程序的一流程圖。 圖3:本發明真空變壓吸附系統的第一實施例的一系統架構圖。 圖4:圖3中一控制單元對應圖2的一控制狀態圖。 圖5:本發明真空變壓吸附系統的第二實施例的一系統架構圖。 Fig. 1: A flow chart of continuous action of each adsorption tower of the vacuum pressure swing adsorption system of the present invention. Fig. 2: A flowchart of the first to third cycle procedures of the vacuum pressure swing adsorption method of the present invention. Fig. 3: A system architecture diagram of the first embodiment of the vacuum pressure swing adsorption system of the present invention. Fig. 4: A control unit in Fig. 3 corresponds to a control state diagram in Fig. 2 . Fig. 5: A system architecture diagram of the second embodiment of the vacuum pressure swing adsorption system of the present invention.
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