TW202317062A - Oral tablet manufacturing apparatus and manufacturing method for manufacturing oral tablets with reduced tablet thickness by effectively controlling medicine powders and the number of colloid layers - Google Patents
Oral tablet manufacturing apparatus and manufacturing method for manufacturing oral tablets with reduced tablet thickness by effectively controlling medicine powders and the number of colloid layers Download PDFInfo
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Abstract
Description
本發明係有關於一種口服藥錠製造設備,尤指一種可有效控制藥粉及膠體層數以減少藥錠厚度之口服藥錠製造設備及其製造方法。The present invention relates to an oral tablet manufacturing equipment, especially to an oral tablet manufacturing equipment and its manufacturing method which can effectively control the number of layers of drug powder and colloid to reduce the thickness of the tablet.
按,市面所見的藥錠是藥袋中最常見到的類型之一,現有藥錠的作法,是將混合好的藥粉進入壓錠機器自上方的漏鬥滑落,進入粉槽及落入一組組的打錠模具中,模具中的空間大小即決定這一顆錠劑的體積與厚度,進入模具後的粉體會先依模具的形狀有了初步的外觀,結構鬆散,且厚度約為最後成品的2~3倍,接著由上方及下方的模具互相擠壓,將原本鬆散的藥粉壓成可耐碰撞的堅固錠劑,最後下方的模具會往上將藥錠推出模具。藉由設計模具的形狀可決定藥錠外觀、大小,再透過機器的充填、擠壓、出模迴轉的製造歷程,便可於短時間內製造出數以萬計的相同錠片,此傳統藥錠製作方式,不僅必須將藥的成分及比例先混和完成,再以模具方式製作,因此一種藥錠就需要一種壓模製具,由於壓模製具會有損耗的問題所以必須備有多組同一種壓模製具,也因此導致整體費用高昂,當特殊藥錠製造量不高時則導致藥錠單價無法降低之問題產生,更且習知藥錠製作方式的厚度及面積所形成之體積係由模具所限定,並無法依照需求隨時調整其藥錠體積。By the way, the pills seen on the market are one of the most common types in medicine bags. The existing medicine pills are to put the mixed powder into the tablet press machine, slide down from the upper hopper, enter the powder chute and fall into a group In the ingot mould, the size of the space in the mold determines the volume and thickness of the tablet. After entering the mold, the powder will have a preliminary appearance according to the shape of the mold. The structure is loose, and the thickness is about the thickness of the final product. 2~3 times, and then the upper and lower molds squeeze each other, pressing the originally loose powder into a strong tablet that can withstand collisions, and finally the lower mold will push the tablet out of the mold. The appearance and size of the tablet can be determined by designing the shape of the mold, and through the manufacturing process of filling, extrusion, mold release and rotation of the machine, tens of thousands of the same tablet can be produced in a short period of time. This traditional medicine In the way of making ingots, it is not only necessary to mix the ingredients and proportions of the medicine first, and then make them in molds. Therefore, one kind of medicine ingot needs one kind of compression molding tool. Due to the loss of the compression molding tool, multiple sets must be prepared. The same compression molding tool also leads to high overall cost. When the production volume of special tablets is not high, the unit price of tablets cannot be reduced. Moreover, the volume formed by the thickness and area of conventional tablet production methods It is limited by the mold, and the volume of the tablet cannot be adjusted at any time according to the demand.
是以,要如何解決上述習用之問題與缺失,即為從事此行業之相關廠商所亟欲研究改善之方向所在者。Therefore, how to solve the above-mentioned conventional problems and deficiencies is the direction that relevant manufacturers engaged in this industry want to study and improve.
爰此,為有效解決上述之問題,本發明之主要目的在於提供一種可有效控制藥粉及膠體層數以減少藥錠厚度之口服藥錠製造設備。Therefore, in order to effectively solve the above-mentioned problems, the main purpose of the present invention is to provide an oral tablet manufacturing equipment that can effectively control the number of layers of drug powder and colloid to reduce the thickness of the tablet.
本創作之次要目的,在於製造快速且減少模具開發製作成本之口服藥錠製造設備。The secondary purpose of this creation is to manufacture oral tablet manufacturing equipment that is fast and reduces mold development and manufacturing costs.
本創作之次要目的,在於提供一種可有效控制藥粉及膠體層數以減少藥錠厚度之口服藥錠製造方法。The secondary purpose of this creation is to provide a method for making oral tablets that can effectively control the number of powder and colloid layers to reduce the thickness of the tablet.
本創作之次要目的,在於製造快速且減少模具開發製作成本之口服藥錠製造方法。The secondary purpose of this creation is to manufacture an oral tablet manufacturing method that is fast and reduces mold development and manufacturing costs.
為達上述目的,本發明係提供一種口服藥錠製造設備,係包括一藥錠製造區、一微控制單元及一撿料區,該藥錠製造區包括一藥錠噴塗裝置,該藥錠噴塗裝置具有一滾輪及一壓電式噴頭,一藥粉填充容器連通該壓電式噴頭,該藥粉填充容器容裝複數藥粉,並該等藥粉透過該壓電式噴頭進行噴印作業,再透過該滾輪對藥粉進行壓粉及推平作業,令藥粉形成一藥錠,該微控制單元設於該壓電式噴頭內,該微控制單元具有一儲存模組及一執行操控模組,該儲存模組儲存一藥錠噴塗訊息,該執行操控模組透過該藥錠噴塗訊息操控藥錠噴塗裝置,該撿料區用以收集所述藥錠。In order to achieve the above purpose, the present invention provides a kind of oral tablet manufacturing equipment, which includes a tablet manufacturing area, a micro-control unit and a material picking area, the tablet manufacturing area includes a tablet spraying device, the tablet spraying The device has a roller and a piezoelectric nozzle, a powder filling container is connected to the piezoelectric nozzle, the powder filling container contains a plurality of powders, and the powders are sprayed through the piezoelectric nozzle, and then passed through the roller Carry out powder pressing and flattening operations on the medicinal powder, so that the medicinal powder forms a tablet. The micro-control unit is arranged in the piezoelectric nozzle. The micro-control unit has a storage module and an execution control module. The storage module A tablet spraying message is stored, the execution control module controls the tablet spraying device through the tablet spraying message, and the picking area is used to collect the tablet.
在一實施例中,所述藥錠製造區及撿料區係處於一密封腔體內。In one embodiment, the tablet manufacturing area and material picking area are located in a sealed cavity.
在一實施例中,更具有一膠體填充容器連通所述壓電式噴頭,該膠體填充容器容裝一膠體並透過該壓電式噴頭進行噴印作業。In one embodiment, there is further a glue filling container connected to the piezoelectric nozzle, the glue filling container contains a glue and the printing operation is performed through the piezoelectric nozzle.
在一實施例中,更具有一過渡區相鄰所述撿料區,所述藥錠係由所述撿料區經由一單向閥體開啟後傳送至該過渡區。In one embodiment, there is further a transition area adjacent to the picking area, and the tablet is delivered to the transition area after being opened by a one-way valve body from the picking area.
在一實施例中,所述藥錠噴塗訊息係包括有藥粉成分、藥粉層數、膠體成分、膠體層數及藥錠面積。In one embodiment, the tablet spraying information includes drug powder composition, drug powder layer number, colloid composition, colloid layer number and tablet area.
為達上述目的,本發明係提供一種口服藥錠製造方法,採用如前述實施例之口服藥錠製造設備,其特徵在於包括如下步驟: S1:提供一具有滾輪及壓電式噴頭之藥錠噴塗裝置; S2:將複數藥粉及一膠體分別填充於一藥粉填充容器及一膠體填充容器,並令該藥粉填充容器及該膠體填充容器連通所述壓電式噴頭; S3:提供一具有儲存模組及執行操控模組之微控制單元,該執行操控模組透過該儲存模組內的一藥錠噴塗訊息操控所述藥錠噴塗裝置,以令該等藥粉及膠體透過該壓電式噴頭進行噴印作業,再透過該滾輪對該等藥粉及膠體進行壓粉及推平作業; S4:反覆不斷噴印、壓粉及推平所述藥粉及膠體,以形成一藥錠。 In order to achieve the above-mentioned purpose, the present invention provides a kind of oral tablet manufacturing method, adopts the oral tablet manufacturing equipment as aforementioned embodiment, it is characterized in that comprising the following steps: S1: Provide a tablet spraying device with a roller and a piezoelectric nozzle; S2: filling a plurality of powders and a colloid into a powder filling container and a colloid filling container respectively, and connecting the powder filling container and the colloid filling container to the piezoelectric nozzle; S3: Provide a micro-control unit with a storage module and an execution control module, the execution control module controls the tablet spraying device through a tablet spraying message in the storage module, so that the powder and colloid Use the piezoelectric nozzle to perform printing operations, and then use the roller to perform powder pressing and flattening operations on the powders and colloids; S4: Repeatedly spraying, pressing and flattening the medicinal powder and colloid to form a tablet.
在一實施例中,所述藥粉至少包含有水合氯醛、苯二氮䓬類藥物 、佐匹克隆 、唑吡呾及賦形劑。In one embodiment, the medicinal powder contains at least chloral hydrate, benzodiazepines, zopiclone, zolpidem and excipients.
在一實施例中,所述藥粉至少包含有苯妥英、卡馬西平、拉莫三嗪、丙戊酸、氯硝西泮、奧卡西平、樂命達、妥泰、鎮頑顛、赦癲易及賦形劑。In one embodiment, the medicated powder at least contains phenytoin, carbamazepine, lamotrigine, valproic acid, clonazepam, oxcarbazepine, Lumina, Topamate, Zhenmanian, Xiepiyi and excipients.
在一實施例中,所述藥粉至少包含有西地那非、他達拉非、微晶纖維素、交聯羧甲纖維素鈉、硝酸甘油及賦形劑。In one embodiment, the medicinal powder contains at least sildenafil, tadalafil, microcrystalline cellulose, croscarmellose sodium, nitroglycerin and excipients.
在一實施例中,所述所述賦形劑可為微晶纖維素、磷酸鈣聚乙烯吡咯烷酮、關華豆膠、延胡索硬脂酸鈉、木糖醇、葡萄糖酸鈉、偏鋁酸鎂、麥芽糖、甘露醇、微晶纖維素、聚醋酸乙烯酯、山梨糖醇其中之一或其組合。In one embodiment, the excipients can be microcrystalline cellulose, calcium phosphate polyvinylpyrrolidone, Guanhua bean gum, sodium fumarate stearate, xylitol, sodium gluconate, magnesium metaaluminate, One or a combination of maltose, mannitol, microcrystalline cellulose, polyvinyl acetate, and sorbitol.
藉由本發明此系統的設計,透過該藥錠噴塗裝置的壓電噴頭結構設計,可有效減少控制藥粉及膠體層數以減少藥錠厚度,更同時可達到製造更快速且減少模具開發之製作成本。With the design of this system of the present invention, through the structural design of the piezoelectric nozzle of the tablet spraying device, the number of control powder and colloid layers can be effectively reduced to reduce the thickness of the tablet, and at the same time, it can achieve faster manufacturing and reduce the production cost of mold development .
本發明之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。The above-mentioned purpose of the present invention and its structural and functional characteristics will be described based on the preferred embodiments of the accompanying drawings.
在以下,針對本發明有關口服藥錠製造設備及其製造方法之構成及技術內容等,列舉各種適用的實例並配合參照隨文所附圖式而加以詳細地説明;然而,本發明當然不是限定於所列舉之該等的實施例、圖式或詳細說明內容而已。In the following, for the composition and technical content of the oral tablet manufacturing equipment and its manufacturing method of the present invention, etc., enumerate various applicable examples and describe in detail with reference to the accompanying drawings; however, the present invention is certainly not limited The examples, drawings, or detailed descriptions listed here are just for reference.
再者,熟悉此項技術之業者亦當明瞭:所列舉之實施例與所附之圖式僅提供參考與說明之用,並非用來對本發明加以限制者;能夠基於該等記載而容易實施之修飾或變更而完成之發明,亦皆視為不脫離本發明之精神與意旨的範圍內,當然該等發明亦均包括在本發明之申請專利範圍。Furthermore, those who are familiar with this technology should also understand that the listed embodiments and accompanying drawings are only for reference and description, and are not used to limit the present invention; they can be easily implemented based on these records. Inventions completed through modification or alteration are also considered within the scope of not departing from the spirit and intent of the present invention, and of course such inventions are also included in the scope of the patent application of the present invention.
又,以下實施例所提到的方向用語,例如:「上」、「下」、「左」、「右」、「前」、「後」等,僅是參考附加圖示的方向。因此,使用的方向用語是用來說明,而並非用來限制本發明;再者,在下列各實施例中,相同或相似的元件將採用相同或相似的元件標號。In addition, the directional terms mentioned in the following embodiments, such as "upper", "lower", "left", "right", "front", "rear", etc., are only referring to the directions attached to the drawings. Therefore, the used directional terms are used to illustrate rather than limit the present invention; moreover, in the following embodiments, the same or similar components will use the same or similar component numbers.
請參閱第1、2、3A、3B、3C圖,係為本發明口服藥錠製造設備第一實施例之立體示意圖及方塊圖以及壓電式噴頭之方塊圖及示意圖,如圖所示,一種口服藥錠製造設備1,係包括一藥錠製造區10、一微控制單元11及一撿料區12,該藥錠製造區10包括一藥錠噴塗裝置100,該藥錠噴塗裝置100具有一滾輪101及一壓電式噴頭102,一藥粉填充容器103連通該壓電式噴頭102,該藥粉填充容器103容裝複數藥粉,並該等藥粉透過該壓電式噴頭102進行噴印作業,再透過該滾輪101對該等藥粉進行壓粉及推平作業,以令所述藥粉形成一藥錠,另外,該藥錠噴塗裝置100更具有一膠體填充容器104,該膠體填充容器104同樣也是連通所述壓電式噴頭102,該膠體填充容器104容裝一膠體並透過該壓電式噴頭102進行噴印作業,換句話說,該壓電式噴頭102於作業時,係反覆交替地噴灑藥粉及膠體,以令層疊後的藥粉及膠體形成所述藥錠。Please refer to Figures 1, 2, 3A, 3B, and 3C, which are the three-dimensional schematic diagram and block diagram of the first embodiment of the oral tablet manufacturing equipment of the present invention and the block diagram and schematic diagram of the piezoelectric nozzle. As shown in the figure, a Oral
所述微控制單元11設於該壓電式噴頭102內,該微控制單元11具有一儲存模組110及一執行操控模組111,該儲存模組110用以儲存一藥錠噴塗訊息,該執行操控模組111透過該藥錠噴塗訊息操控所述藥錠噴塗裝置100,需說明的是,其中所述藥錠噴塗訊息係包括有藥粉成分、藥粉層數、膠體成分、膠體層數及藥錠面積等。The
前述撿料區12相鄰所述藥錠製造區10,該撿料區12係用以收集所述藥錠,所述藥錠製造區10及撿料區12係處於一密封腔體內,進以防止藥錠製造區10及撿料區12遭受外部汙染。The aforementioned
需特別說明的是,所述口服藥錠製造設備1於藥錠製造時,係先將藥粉填充於藥粉填充容器103內,其中該藥錠若是安眠用藥,而其藥粉成份至少包含有水合氯醛、苯二氮䓬類藥物、佐匹克隆、唑吡呾及賦形劑,若該藥錠係為抗癲癇用藥,其藥粉成份至少包含有苯妥英、卡馬西平、拉莫三嗪、丙戊酸、氯硝西泮、奧卡西平、樂命達、妥泰、鎮頑顛、赦癲易及賦形劑,若該藥錠係為心血管用藥,其藥粉成份至少包含有西地那非、他達拉非、微晶纖維素、交聯羧甲纖維素鈉、硝酸甘油及賦形劑,又其中該賦形劑可為微晶纖維素、磷酸鈣聚乙烯吡咯烷酮、關華豆膠、延胡索硬脂酸鈉、木糖醇、葡萄糖酸鈉、偏鋁酸鎂、麥芽糖、甘露醇、微晶纖維素、聚醋酸乙烯酯、山梨糖醇其中之一或其組合,另外,將膠體填充於膠體填充容器104內。It should be noted that the oral medicine
另外,需說明的是,本發明口服藥定製造設備更具有一風機過濾模組15,其係用以將所述藥錠製造區10、減料區及過渡區13內部形成負壓,並可吹除及清潔其內部粉塵。此外,本發明還具有一中控單元16,該中控單元係用以控制該口服藥定製造設備1之整體運作。In addition, it should be noted that the oral medicine manufacturing equipment of the present invention further has a
因此,當該藥粉填充容器103內填充有藥粉,及該膠體填充容器104內填充有膠體後,便可透過該微控制單元11之控制該藥錠噴塗裝置100噴塗藥粉,且由該執行操控模組111透過該藥錠噴塗訊息操控所述藥錠噴塗裝置100,因此,該執行操控模組111不僅操控該藥粉的噴灑量外,也同時操控該膠體的噴灑量,並令所述藥粉及膠體反覆交替地噴灑,以令層疊後的藥粉及膠體形成所述藥錠,進以於所述藥錠製造區10上完成指定層數及厚度之藥錠,藉此,達到有效控制藥粉及膠體層數以減少藥錠厚度,更同時可達到製造更快速且減少模具開發之製作成本。Therefore, when the medicine
請參閱第4圖,係為本發明口服藥錠製造設備第二實施例之方塊圖,所述口服藥錠製造設備部份元件及元件間之相對應之關係與前述口服藥錠製造設備相同,故在此不再贅述,惟本口服藥錠製造設備與前述最主要之差異為,該口服藥錠製造設備1更具有一過渡區13,該過渡區13相鄰所述撿料區12,並該過渡區13與該減料區之間設置有一單向閥體14,所述藥錠係由所述撿料區12經由該單向閥體14開啟後傳送至該過渡區13以完成藥錠的收取作業。Please refer to Fig. 4, which is a block diagram of the second embodiment of the oral tablet manufacturing equipment of the present invention, and the corresponding relationship between the components of the oral tablet manufacturing equipment and the aforementioned oral tablet manufacturing equipment is the same as that of the aforementioned oral tablet manufacturing equipment, Therefore, it will not be repeated here, but the main difference between this oral tablet manufacturing equipment and the aforementioned is that the oral
請參閱第5圖,係為本發明口服藥錠製造方法之步驟流程圖,如圖所示,一種口服藥錠製造方法係包括有:Please refer to Fig. 5, which is a flow chart of the steps of the oral tablet manufacturing method of the present invention. As shown in the figure, a kind of oral tablet manufacturing method includes:
S1:提供一具有滾輪及壓電式噴頭之藥錠噴塗裝置100;
首先提供一藥錠噴塗裝置100,該藥錠噴塗裝置100內設有一滾輪101及一壓電式噴頭102。
S1: Provide a
S2:將複數藥粉及一膠體分別填充於一藥粉填充容器及一膠體填充容器,並令該藥粉填充容器及該膠體填充容器連通所述壓電式噴頭;
提供一藥粉填充容器103及一膠體填充容器104,並該藥粉填充容器103及該膠體填充容器104連通所述藥錠噴塗裝置100的壓電式噴頭102,該藥粉填充容器103容裝複數藥粉,該膠體填充容器104容裝一膠體。
S2: filling a plurality of powders and a colloid into a powder filling container and a colloid filling container respectively, and connecting the powder filling container and the colloid filling container to the piezoelectric nozzle;
A
S3:提供一具有儲存模組及執行操控模組之微控制單元,該執行操控模組透過該儲存模組內的一藥錠噴塗訊息操控所述藥錠噴塗裝置,以令該等藥粉及膠體透過該壓電式噴頭進行噴印作業,再透過該滾輪對該等藥粉及膠體進行壓粉及推平作業;
所述該壓電式噴頭102內設有一微控制單元11,該微控制單元11具有一儲存模組110及一執行操控模組111,透過該微控制單元11控制該藥粉噴塗裝置噴灑藥粉,由該執行操控模組111透過一藥錠噴塗訊息操控所述藥錠噴塗裝置100,因此,該執行操控模組111不僅操控該藥粉的噴灑量外,也同時操控該膠體的噴灑量,令該等藥粉及膠體透過該壓電式噴頭102進行噴印作業,再透過前述滾輪101對該等藥粉及膠體進行壓粉及推平作業。
S3: Provide a micro-control unit with a storage module and an execution control module, the execution control module controls the tablet spraying device through a tablet spraying message in the storage module, so that the powder and colloid Use the piezoelectric nozzle to perform printing operations, and then use the roller to perform powder pressing and flattening operations on the powders and colloids;
The
S4:反覆不斷噴印、壓粉及推平所述藥粉及膠體,以形成一藥錠。
所述藥粉及膠體反覆交替地噴灑,以令層疊後的藥粉及膠體形成所述藥錠,進以於所述藥錠製造區10上完成指定層數及厚度之藥錠。
藉此,透過本發明之口服藥錠製造方法可達到有效控制藥粉及膠體層數以減少藥錠厚度,更同時可達到製造更快速且減少模具開發之製作成本。
S4: Repeatedly spraying, pressing and flattening the medicinal powder and colloid to form a tablet.
The drug powder and colloid are sprayed repeatedly and alternately, so that the layered drug powder and colloid form the tablet, and then the drug tablet with the specified number of layers and thickness is completed on the
綜上所述,本發明相較於習知具有下列優點: 1.可有效控制藥粉及膠體層數以減少藥錠厚度; 2. 製造快速且減少模具開發製作成本。 In summary, the present invention has the following advantages compared to the prior art: 1. It can effectively control the number of powder and colloid layers to reduce the thickness of the tablet; 2. Fast manufacturing and reduced mold development and manufacturing costs.
1:口服藥錠製造設備 10:藥錠製造區 100:藥錠噴塗裝置 101:滾輪 102:壓電式噴頭 103:藥粉填充容器 104:膠體填充容器 11:微控制單元 110:儲存模組 111:執行操控模組 12:撿料區 13:過渡區 14:單向閥體 15:風機過濾模組 16:中控單元 S1~S4:步驟 1: Oral tablet manufacturing equipment 10: Tablet manufacturing area 100: Tablet spraying device 101:Roller 102: Piezoelectric nozzle 103: Powder filling container 104: Colloid filled container 11: Micro control unit 110: storage module 111:Executing the control module 12: Picking area 13: Transition zone 14: One-way valve body 15: Fan filter module 16: Central control unit S1~S4: steps
第1圖係為本發明口服藥錠製造設備第一實施例之立體示意圖; 第2圖係為本發明口服藥錠製造設備第一實施例之另一角度立體示意圖; 第3A圖係為本發明口服藥錠製造設備第一實施例之方塊圖; 第3B圖係為本發明壓電式噴頭之方塊圖; 第3C圖係為本發明壓電式噴頭之示意圖; 第4圖係為本發明口服藥錠製造設備第二實施例之方塊圖; 第5圖係為本發明口服藥錠製造方法之步驟流程圖。 Figure 1 is a three-dimensional schematic view of the first embodiment of the oral tablet manufacturing equipment of the present invention; Fig. 2 is another perspective schematic diagram of the first embodiment of the oral tablet manufacturing equipment of the present invention; Fig. 3A is a block diagram of the first embodiment of the oral tablet manufacturing equipment of the present invention; Figure 3B is a block diagram of the piezoelectric nozzle of the present invention; Figure 3C is a schematic diagram of the piezoelectric nozzle of the present invention; Fig. 4 is a block diagram of the second embodiment of the oral tablet manufacturing equipment of the present invention; Fig. 5 is a flow chart of the steps of the oral tablet manufacturing method of the present invention.
1:口服藥錠製造設備 1: Oral tablet manufacturing equipment
10:藥錠製造區 10: Tablet manufacturing area
100:藥錠噴塗裝置 100: Tablet spraying device
101:滾輪 101:Roller
102:壓電式噴頭 102: Piezoelectric nozzle
103:藥粉填充容器 103: Powder filling container
104:膠體填充容器 104: Colloid filled container
11:微控制單元 11: Micro control unit
12:撿料區 12: Picking area
Claims (10)
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TW110140270A TWI803034B (en) | 2021-10-29 | 2021-10-29 | Oral tablet manufacturing equipment and manufacturing method thereof |
AU2022252762A AU2022252762A1 (en) | 2021-10-29 | 2022-10-12 | Oral drug tablet manufacturing device and manufacturing method thereof |
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