TW202314773A - Constraint ring, plasma processing device and exhaust control method of plasma processing device - Google Patents
Constraint ring, plasma processing device and exhaust control method of plasma processing device Download PDFInfo
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Abstract
Description
本發明涉及半導體領域的裝置,尤其涉及一種約束環、等離子處理裝置及其排氣控制方法。The invention relates to devices in the field of semiconductors, in particular to a confinement ring, a plasma processing device and an exhaust control method thereof.
用於積體電路製造的等離子體處理製程中包含等離子體沉積製程和等離子體蝕刻製程。在通過等離子體處理製程加工晶圓的過程中,首先將晶圓固定放置在等離子反應腔內,晶圓上形成有圖案化的微電子層。接著通過射頻功率發射裝置發射射頻能量到等離子體反應腔內形成射頻電場;然後各種反應氣體(蝕刻氣體或沉積氣體)被注入到等離子反應腔中,在射頻電場的作用下使注入的反應氣體在晶圓上方被激勵成等離子體狀態;最後等離子體和晶圓之間發生化學反應和/或物理作用(比如蝕刻、沉積等等)形成各種特徵結構,化學反應中形成的揮發性的反應生成物脫離被蝕刻物質表面,並被抽真空系統抽出等離子反應腔。Plasma processing processes used in the manufacture of integrated circuits include plasma deposition processes and plasma etching processes. In the process of processing a wafer through a plasma treatment process, the wafer is first fixedly placed in a plasma reaction chamber, and a patterned microelectronic layer is formed on the wafer. Then, the radio frequency energy is transmitted into the plasma reaction chamber through the radio frequency power transmitting device to form a radio frequency electric field; then various reactive gases (etching gas or deposition gas) are injected into the plasma reaction chamber, and the injected reaction gas is injected under the action of the radio frequency electric field. The top of the wafer is excited into a plasma state; finally, a chemical reaction and/or physical action (such as etching, deposition, etc.) occurs between the plasma and the wafer to form various characteristic structures, and the volatile reaction products formed in the chemical reaction It is separated from the surface of the material to be etched, and is pumped out of the plasma reaction chamber by the vacuum system.
為避免反應副産物在排出反應腔時攜帶等離子體至等離子體處理區域以外的區域對該區域造成損傷,通常在承載晶圓的基座與反應腔側壁之間設置等離子體約束環(confinement ring),也即FEIS Ring(Flow Equalizing Ion Shield Ring均流離子屏蔽環)。約束環上具有多個貫穿約束環上下表面的氣體通道,約束環可以保證基座上方形成的等離子體氣體在流經約束環時,其中的帶電粒子全部熄滅,成為中性氣體向下流動。In order to prevent the reaction by-products from carrying the plasma to areas other than the plasma processing area when they are discharged from the reaction chamber and causing damage to the area, a plasma confinement ring is usually set between the base carrying the wafer and the side wall of the reaction chamber. Also known as FEIS Ring (Flow Equalizing Ion Shield Ring). The confinement ring has a plurality of gas channels running through the upper and lower surfaces of the confinement ring, and the confinement ring can ensure that when the plasma gas formed above the base flows through the confinement ring, all the charged particles in it are extinguished and become neutral gas to flow downward.
隨著半導體行業技術節點的逐漸縮小,在特徵尺寸(CD critical dimension)日漸縮小的等離子體蝕刻中,尤其是特徵尺寸到了3nm以下,對小洞蝕刻的要求就越來越高。例如BARC(BottomAnti-ReflectiveCoatings底部抗反射塗層)的小洞蝕刻中,到了特徵尺寸為3nm的技術節點時,小洞內的BARC就會很容易殘留在洞底,導致後續製程受影響。BARC在洞底的殘留是由於特徵尺寸非常小,使得蝕刻氣體的進入與副産物的抽出變得更加困難,導致蝕刻性能降低,影響晶圓加工質量和加工速率。With the gradual reduction of technology nodes in the semiconductor industry, in the plasma etching with the feature size (CD critical dimension) shrinking day by day, especially when the feature size is below 3nm, the requirements for small hole etching are getting higher and higher. For example, in the small hole etching of BARC (Bottom Anti-Reflective Coatings), when the technology node with a feature size of 3nm is reached, the BARC in the small hole will easily remain at the bottom of the hole, which will affect the subsequent process. The BARC residue at the bottom of the hole is due to the very small feature size, which makes it more difficult to enter the etching gas and extract the by-products, resulting in reduced etching performance and affecting the wafer processing quality and processing rate.
這裡的陳述僅提供與本發明有關的背景技術,而並不必然地構成現有技術。The statements herein merely provide background art related to the present invention and do not necessarily constitute prior art.
本發明的目的在於提供一種約束環、等離子處理裝置及其排氣控制方法,操作性強,適應性高,有利於反應腔內氣體交換及反應副産物的抽出,減少反應副産物在晶圓上的沉積,提高蝕刻性能。The object of the present invention is to provide a confinement ring, a plasma processing device and its exhaust control method, which have strong operability and high adaptability, are conducive to the gas exchange in the reaction chamber and the extraction of reaction by-products, and reduce the deposition of reaction by-products on the wafer , improve etching performance.
為了達到上述目的,本發明提供一種用於等離子處理裝置的約束環,所述等離子處理裝置包含一反應腔,所述反應腔內設置一用於支撑基片的基座,所述約束環環繞設置於基座外圍與反應腔的側壁之間,所述約束環包含:至少一個環狀組件,所述環狀組件共同形成一環形結構;In order to achieve the above object, the present invention provides a confinement ring for a plasma processing device, the plasma processing device includes a reaction chamber, a base for supporting a substrate is arranged in the reaction chamber, and the confinement ring is arranged around Between the periphery of the base and the sidewall of the reaction chamber, the confinement ring includes: at least one ring component, and the ring components together form a ring structure;
所述環狀組件包含:The ring assembly includes:
主體部分,所述主體部分具有多個氣體通道,用於將氣體排放至約束環下方的排氣區域;a body portion having a plurality of gas passages for venting gas to an exhaust region below the confinement ring;
高度調節裝置,所述高度調節裝置用於調節所述氣體通道的高度。a height adjusting device, the height adjusting device is used for adjusting the height of the gas channel.
所述高度調節裝置包含:沿所述氣體通道的側壁活動設置的延長部件,所述延長部件的形狀與所述氣體通道的形狀相匹配。The height adjusting device includes: an extension part movably arranged along the side wall of the gas passage, the shape of the extension part matches the shape of the gas passage.
一方面,所述氣體通道為環狀通道時,所述主體部分包含:至少兩個同心設置的弧形擋板。On the one hand, when the gas channel is an annular channel, the main body part includes: at least two arc-shaped baffles arranged concentrically.
所述弧形擋板的長度從反應腔側壁由外至內依次遞減。The length of the arc-shaped baffle gradually decreases from the outside to the inside of the side wall of the reaction chamber.
所述主體部分包含:至少一連接筋,所述連接筋用於連接所述弧形擋板。The main body part includes: at least one connecting rib, and the connecting rib is used for connecting the curved baffle.
所述高度調節裝置包含:至少兩個同心設置的弧形擋板延長片,所述弧形擋板延長片與所述弧形擋板活動連接。The height adjusting device comprises: at least two concentrically arranged arc-shaped baffle extension pieces, and the arc-shaped baffle extension pieces are movably connected with the arc-shaped baffle.
所述弧形擋板延長片具有凹槽,所述凹槽用於容納所述弧形擋板。The arc-shaped baffle extension piece has a groove, and the groove is used for accommodating the arc-shaped baffle.
所述弧形擋板延長片的長度與其容納的所述弧形擋板的長度匹配。The length of the arc-shaped baffle extension piece matches the length of the arc-shaped baffle it accommodates.
另一方面,所述氣體通道為孔狀通道時,所述主體部分包含:多個通孔。On the other hand, when the gas channel is a hole-shaped channel, the main body part includes: a plurality of through holes.
所述高度調節裝置包含:多個延長管,所述延長管活動設置在與其匹配的所述通孔內。The height adjusting device includes: a plurality of extension tubes, and the extension tubes are movably arranged in the corresponding through holes.
所述氣體通道的高度大於等於兩倍的氣體通道的寬度。The height of the gas channel is greater than or equal to twice the width of the gas channel.
所述環狀組件的數量為至少兩個,所述環狀組件呈扇形結構,所述環狀組件的圓心角相等或不等。The number of the ring components is at least two, the ring components are fan-shaped, and the central angles of the ring components are equal or unequal.
所述環狀組件還包含:連接件,所述連接件用於將所述環狀組件固定連接至所述反應腔的側壁。The annular assembly further includes: a connecting piece, the connecting piece is used for fixedly connecting the annular assembly to the side wall of the reaction chamber.
所述高度調節裝置還包含:至少一升降桿,所述升降桿連接所述弧形擋板延長片或延長管,所述升降桿用於帶動所述弧形擋板延長片或延長管上下移動。The height adjustment device also includes: at least one lifting rod, the lifting rod is connected to the arc-shaped baffle extension piece or the extension tube, and the lifting rod is used to drive the arc-shaped baffle extension piece or the extension tube to move up and down .
所述高度調節裝置還包含:驅動裝置,所述驅動裝置用於驅動所述升降桿移動。The height adjusting device also includes: a driving device, the driving device is used to drive the lifting rod to move.
所述驅動裝置包含電機裝置、液壓裝置或氣壓裝置中的一種。The driving device includes one of a motor device, a hydraulic device or a pneumatic device.
還包含控制機構,用於控制所述驅動裝置工作。It also includes a control mechanism for controlling the driving device to work.
本發明還提供一種等離子處理裝置,包含:The present invention also provides a plasma processing device, comprising:
反應腔,所述反應腔內設置一用於支撑基片的基座;A reaction chamber, a base for supporting the substrate is arranged in the reaction chamber;
所述的約束環,所述約束環環繞設置於基座外圍與反應腔的側壁之間。As for the confinement ring, the confinement ring is arranged around the periphery of the base and the side wall of the reaction chamber.
本發明還提供一種等離子體處理裝置的排氣控制方法,包含如下步驟:The present invention also provides an exhaust control method for a plasma processing device, comprising the following steps:
提供所述的等離子處理裝置;以及providing said plasma processing apparatus; and
當需要對等離子處理裝置內的反應腔環境進行調節時,利用驅動裝置驅動環狀組件中的高度調節裝置運動,調節環狀組件中的氣體通道的高度;When the environment of the reaction chamber in the plasma processing device needs to be adjusted, the driving device is used to drive the height adjustment device in the annular assembly to move, and the height of the gas channel in the annular assembly is adjusted;
通過調節環狀組件中的氣體通道的高度,調節所述反應腔內氣體流量分布。By adjusting the height of the gas channel in the ring component, the gas flow distribution in the reaction chamber is adjusted.
所述驅動裝置驅動所述升降桿帶動所述弧形擋板延長片或延長管上下移動,從而調節環狀組件中的氣體通道的高度。The driving device drives the elevating rod to drive the arc-shaped baffle extension piece or the extension tube to move up and down, thereby adjusting the height of the gas channel in the ring assembly.
一方面,不同環狀組件中的氣體通道的高度相同。On the one hand, the heights of the gas channels in the different annular components are the same.
另一方面,不同環狀組件中的氣體通道的高度不同。On the other hand, the heights of the gas passages in different annular assemblies are different.
所述環狀組件中的氣體通道的高度根據所述環狀組件距離排氣區域由近至遠依次遞減。The heights of the gas passages in the annular assembly decrease in order according to the distance from the annular assembly to the exhaust area.
本發明通過多區域統一或分別調節約束環中氣體通道的高度,從而調節並均衡反應腔內的氣體流量分布,操作性強,適應性高。本發明可以在進氣流量不變的情况下,降低反應腔內的氣壓,有利於反應腔內氣體交換及反應副産物的抽出,減少反應副産物在晶圓上的沉積,從而提高蝕刻性能。The invention adjusts and balances the gas flow distribution in the reaction chamber by uniformly or separately adjusting the height of the gas channel in the confinement ring in multiple regions, and has strong operability and high adaptability. The present invention can reduce the air pressure in the reaction chamber under the condition of constant intake flow rate, facilitate the gas exchange in the reaction chamber and the extraction of reaction by-products, reduce the deposition of reaction by-products on the wafer, thereby improving the etching performance.
以下根據圖1~圖11,具體說明本發明的較佳實施例。A preferred embodiment of the present invention will be specifically described below with reference to FIGS. 1 to 11 .
圖1示出了一種包含約束環的等離子體處理裝置,所述等離子體處理裝置1具有一個反應腔10,反應腔10基本上為柱形,且反應腔側壁基本上垂直,反應腔10內具有相對設置的上電極11和下電極13。通常,在上電極11與下電極13之間的區域為處理區域A,該處理區域A將形成高頻能量以點燃和維持等離子體。下電極13包含一基座131,在基座131上方放置待加工的晶圓W。反應氣體從氣體源12中被輸入至反應腔10內,一個或多個射頻電源14可以被單獨地施加在下電極13上或同時被分別地施加在上電極11與下電極13上,用以將射頻功率輸送到下電極13上或上電極11與下電極13上,從而在反應腔10內部産生大的電場。大多數電場綫被包含在上電極11和下電極13之間的處理區域A內,此電場對少量存在於反應腔11內部的電子進行加速,使之與輸入的反應氣體的氣體分子碰撞。這些碰撞導致反應氣體的離子化和等離子體的激發,從而在反應腔10內産生等離子體。反應氣體的中性氣體分子在經受這些強電場時失去了電子,留下帶正電的離子。帶正電的離子向著下電極13方向加速,與被處理的晶圓W中的中性物質結合,激發晶圓W加工,即蝕刻、沉積等。在等離子體處理裝置1的合適的某個位置處設置有排氣區域,排氣區域與外置的排氣裝置(例如真空泵15)相連接,用以在處理過程中將用過的反應氣體及副産品氣體抽出處理區域A,通過氣體流動並在處理區域A中建立適當的壓力。圖1中的等離子體處理裝置1還包含一個固定設置的約束環16,該約束環16環繞設置在基座外圍與反應腔側壁之間。通過約束環16熄滅等離子體中的帶電粒子,防止污染約束環下方的反應腔內壁和排氣管道。Fig. 1 shows a kind of plasma treatment apparatus that comprises confinement ring, described plasma treatment apparatus 1 has a
如圖2所示,約束環上具有多個貫穿約束環上下表面的氣體通道17,這些氣體通道17的開口大小及深度經過設計可以保證基座上方形成的等離子體氣體在流經約束環時,其中的離子全部熄滅,成為中性氣體向下流動。約束環要能够很好的限制等離子體則需要滿足條件:約束環上的氣體通道17的高度S’大於等於兩倍的氣體通道的寬度g’。As shown in Figure 2, the confinement ring has a plurality of
在BARC(BottomAnti-ReflectiveCoatings底部抗反射塗層)小洞蝕刻中,為了提高蝕刻氣體的進入與副産物的抽出,會傾向於使用使等離子體反應腔內壓力更小,氣體流量更大的製程制度(process regime),從而得到更快的小洞內蝕刻速率,以減少洞內BARC的殘留。In BARC (Bottom Anti-Reflective Coatings) small hole etching, in order to improve the entry of etching gas and the extraction of by-products, it tends to use a process system that makes the pressure in the plasma reaction chamber smaller and the gas flow rate larger ( process regime), so as to obtain a faster etching rate in the small hole to reduce the residue of BARC in the hole.
在反應腔內氣壓不變的情况下,真空泵15的閥開度會隨著從氣體源12中輸入的氣流量的增加而增大;當氣流量到達一定的值後,真空泵15的閥開度會達到最大極限,為保證反應腔內氣壓不變,則不能够再繼續增大氣流量。另一方面,當向反應腔10內輸入的氣流量不變時,反應腔10內的氣壓值也會有一個最低極限(此時閥開度達到最大極限)。在一些蝕刻製程中,我們希望在不改變氣流量的情况下,能够降低反應腔內氣壓,這樣有助於反應副産物的抽出,減少反應副産物在晶圓的沉積。When the air pressure in the reaction chamber is constant, the valve opening of the
如圖3所示,在一個實驗中,提供如圖1所示的兩個等離子體處理裝置1,該兩個等離子體處理裝置1內各設有一個約束環16,其中一個等離子反應裝置1中的約束環高度為
,另一個等離子反應裝置1中的約束環高度為
。向該兩個等離子體處理裝置1的反應腔10內輸入反應氣體的氣流量相同。在約束環高度為
時,反應腔10內氣壓的最低極限值能够達到15mT,且隨著真空泵15閥開度的變化,反應腔10內氣壓的最低極限值的調節範圍為10~25mT。在約束環高度為
時,反應腔10內氣壓的最低極限值只能到20mT,反應腔10內氣壓的最低極限值的調節範圍為20~25mT。該實驗證明,調整約束環16的高度能够拓寬反應腔10內的氣壓調節範圍,增大製程參數的窗口。並且,當閥開度相同時,約束環高度為a的氣壓較約束環高度為1.5a的氣壓低,因此,降低約束環16的高度有利於增加反應腔10內的流導(conductance),因此流進相同的氣流時反應腔10內能够達到更低的氣壓,所述反應腔10內的氣壓降低有助於反應物進入小洞以及反應副産物的抽出,減少反應副産物在晶圓W上的沉積。限定了反應腔10內氣壓的等離子體處理裝置被證明能够在晶圓W上製造和/或形成不斷縮小的特徵。蝕刻製程中,當氣流量不變,反應腔10內氣壓值越小,越有利於反應腔內氣體交換及反應副産物的抽出,從而提高蝕刻性能。
As shown in Figure 3, in an experiment, two plasma processing devices 1 as shown in Figure 1 are provided, each of which is provided with a
通過上述實驗中用到的兩個等離子反應裝置1,進一步驗證約束環16的高度對於晶圓小洞蝕刻製程的影響。圖4顯示了在特徵尺寸小於10nm時,小洞蝕刻的兩種TEM(Transmission Electron Microscope 透射電子顯微鏡)結果對比圖。圖4中左、右圖對應的等離子體處理裝置1分別採用了高度為
和
的約束環16。圖4顯示,在相同的製程參數下,當約束環高度為
時,小洞洞底無反應副産物殘留(圖4的左圖);而當約束環高度為
時,小洞洞底有明顯的反應副産物殘留(圖4的右圖)。
The effect of the height of the
上文示例性地描述了降低約束環高度以適用BARC層蝕刻製程的需求,可以看出,約束環16的高度調節對反應腔10內氣壓有著明顯的影響,由於一個反應腔內需要進行多種不同的蝕刻製程,有的製程需要製程氣體大流量、低氣壓,有的製程則相反,因此,通過改變約束環16的高度能够使反應腔10內氣壓滿足不同的製程需求。The above exemplarily described the need to reduce the height of the confinement ring to be suitable for the BARC layer etching process. It can be seen that the adjustment of the height of the
基於此,本發明提供一種用於等離子處理裝置的約束環16,所述約束環環繞設置於基座外圍與反應腔的側壁之間,如圖5所示,在本實施例中,所述約束環16包含一完整的圓環形環狀組件23,所述環狀組件23包含固定不動的主體部分,以及與所述主體部分可拆卸連接且可移動的高度調節裝置,所述主體部分具有多個氣體通道17,用於將氣體排放至約束環下方的排氣區域,所述高度調節裝置用於調節所述氣體通道17的高度。如圖5和圖6所示,所述主體部分包含多個圓環形擋板19,相鄰的圓環形擋板19之間形成氣體通道17,所述圓環形擋板19呈同心圓設置,所述圓環形擋板19的直徑從反應腔側壁開始由外至內依次遞減,以保證相鄰的圓環形擋板19之間形成氣體通道17,氣體通道17的寬度可以一致,在另外的實施例中,也可以設置氣體通道17的寬度不一致。示例性的,可以將最外層的圓環形擋板19固定至反應腔的側壁,以完成對圓環形環狀組件23的固定,或者可以採用連接件(圖中未顯示)將所述圓環形環狀組件23固定連接至所述反應腔的側壁。進一步採用連接筋20來連接所有的圓環形擋板19,防止圓環形擋板19掉落。連接筋20可以位於所有的圓環形擋板19的下方,即遠離處理區域A的一側,在另外的實施例中,由於所述高度調節裝置一般是安裝在所述主體部分的下方,所以為了防止連接筋20阻礙所述高度調節裝置的動作,可以將所述連接筋20設置在比較接近所述主體部分頂部的位置。由於本實施例中採用的是一個完整的圓環形環狀組件23,可以沿圓環形環狀組件23的半徑方向,多設置幾個連接筋20,以保證連接的均勻性和穩定性。如圖5和圖6所示,所述高度調節裝置包含多個圓環形擋板延長片21,所述圓環形擋板延長片21的材質與所述圓環形擋板19的材質相同,且所述圓環形擋板延長片21和所述圓環形擋板19同樣都進行過表面處理,所述圓環形擋板延長片21的數量與所述圓環形擋板19的數量一致,且所述圓環形擋板延長片21也呈同心圓設置,所述圓環形擋板延長片21具有凹槽,該凹槽的形狀和尺寸與所述圓環形擋板19的形狀和尺寸匹配,每一個圓環形擋板19對應設置在與其匹配的圓環形擋板延長片21的凹槽內。所述圓環形擋板延長片21的凹槽兩側壁的厚度不宜過厚,應該保證其不影響由所述圓環形擋板19所確定的氣體通道17的寬度。為了承載所述圓環形擋板延長片21且實現所述圓環形擋板延長片21的上下移動,設置一連接桿22,其固定連接所有的圓環形擋板延長片21,所述連接桿22在驅動裝置(圖中未示出)的驅動下帶動所述圓環形擋板延長片21上下移動,當圓環形擋板延長片21向上移動時,其與所述圓環形擋板19發生部分重疊,降低了氣體通道17高度,當圓環形擋板延長片21向下移動時,所述圓環形擋板19從圓環形擋板延長片21中至少部分伸出,升高了氣體通道17的高度。同理,由於本實施例中採用的是一個完整的圓環形環狀組件23,可以沿圓環形環狀組件23的半徑方向,多設置幾個連接桿22,以保證連接的均勻性和穩定性。如圖6所示,在該實施例中,所述連接桿22設置在所述圓環形擋板延長片21的底部,便於其連接驅動裝置。如圖7所示,在另一個實施例中,所述連接桿22可以設置在所述圓環形擋板延長片21的中部,分別連接所述圓環形擋板延長片21的側壁,同樣可以達到同時帶動所有圓環形擋板延長片21上下移動的功能。所述驅動裝置包含電機裝置、液壓裝置或氣壓裝置中的一種或幾種,可以採用計算機系統根據半導體製程自動控制驅動裝置,也可以採用人工根據半導體製程控制驅動裝置。在上述實施例中,通過驅動裝置驅動連接桿22帶動圓環形擋板延長片21沿著圓環形擋板19上下移動,實現對氣體通道17的高度調節,根據製程工藝需要,通過降低約束環16內的氣體通道17的高度來降低反應腔內的氣壓,有利於反應腔內氣體交換及反應副産物的抽出,減少反應副産物在晶圓上的沉積,從而提高蝕刻性能。Based on this, the present invention provides a
在本發明的另一個實施例中,如圖8所示,所述約束環16’可以由多個扇環狀組件18構成,所有的扇環狀組件18共同形成一圓環形結構,所述扇環狀組件18的結構與圖5~圖7中示出的圓環形環狀組件23的結構一樣,也是包含固定不動的主體部分,以及與所述主體部分可拆卸連接且可移動的高度調節裝置。在本實施例中,每個扇環狀組件18的圓心角設置成相同,例如可以均勻設置6個或8個扇環狀組件18。如圖8所示,所述主體部分包含多個弧形擋板19’,相鄰的弧形擋板19’之間形成氣體通道17’,所述弧形擋板19’呈同心設置,所述弧形擋板19’的長度從反應腔側壁開始由外至內依次遞減,以保證每一個氣體通道17’的寬度一致。將最外層的弧形擋板19’固定至反應腔的側壁,以完成對扇環狀組件18的固定,或者可以採用連接件(圖中未顯示)將所述扇環狀組件18固定連接至所述反應腔的側壁。進一步採用連接筋20’來連接所有的弧形擋板19’,防止弧形擋板19’掉落。在本實施例中,如果單個的扇環狀組件18的圓心角不大(比如小於60°),那麼可以僅採用單個的連接筋20’,如果單個的扇環狀組件18的圓心角比較大(比如超過60°),那麼可以考慮採用兩個或者三個連接筋20’,以保證連接的均勻性和穩定性。如圖8和圖6所示,所述高度調節裝置包含多個弧形擋板延長片21’,所述弧形擋板延長片21’的數量與所述弧形擋板19’的數量一致,且所述弧形擋板延長片21’也呈同心設置,所述弧形擋板延長片21’具有凹槽,該凹槽的形狀和尺寸與所述弧形擋板19’的形狀和尺寸匹配,每一個弧形擋板19’對應設置在與其匹配的弧形擋板延長片21’的凹槽內,每一個弧形擋板延長片21’的長度和與其匹配的弧形擋板19’的長度相等。所述弧形擋板延長片21’的凹槽兩側壁的厚度不宜過厚,應該保證其不影響由所述弧形擋板19’所確定的氣體通道17’的寬度。為了承載所述弧形擋板延長片21’且實現所述弧形擋板延長片21’的上下移動,設置一連接桿22’,其固定連接所有的弧形擋板延長片21’,所述連接桿22’在驅動裝置(圖中未示出)的驅動下帶動所述弧形擋板延長片21’上下移動,當弧形擋板延長片21’向上移動時,其與所述弧形擋板19’發生部分重疊,降低了氣體通道17’高度,當弧形擋板延長片21’向下移動時,所述弧形擋板19’從弧形擋板延長片21中至少部分伸出,升高了氣體通道17’的高度。同理,如果單個的扇環狀組件18的圓心角不大(比如小於60°),那麼可以僅採用單個的連接桿22’,如果單個的扇環狀組件18的圓心角比較大(比如超過60°),那麼可以考慮採用兩個或者三個連接桿22’,以保證連接的均勻性和穩定性。如圖8所示,在該實施例中,所述連接桿22’設置在所述弧形擋板延長片21’的底部,便於其連接驅動裝置。如圖7所示,在另一個實施例中,所述連接桿22’可以設置在所述弧形擋板延長片21’的中部,分別連接所述弧形擋板延長片21’的側壁,同樣可以達到同時帶動所有弧形擋板延長片21’上下移動的功能。所述驅動裝置包含電機裝置、液壓裝置或氣壓裝置中的一種或幾種,可以採用計算機系統根據半導體製程自動控制驅動裝置,也可以採用人工根據半導體製程控制驅動裝置。In another embodiment of the present invention, as shown in FIG. 8, the confinement ring 16' may be composed of a plurality of sector-shaped
在上述實施例中,通過驅動連接桿22’帶動弧形擋板延長片21’沿著弧形擋板19’上下移動,實現對氣體通道17’的高度調節。在本實施例中,因為設置了多個扇環狀組件18,因此可以分別調節每個扇環狀組件18中的氣體通道17’的高度。可以將所有扇環狀組件18中的氣體通道17’的高度調節為一樣的高度,也可以根據製程工藝需要,分別調節各個扇環狀組件18中的氣體通道17’的高度,由於反應腔中的排氣裝置通常是設置在反應腔底壁的一側,因此約束環16’中的某些扇環狀組件18就離排氣裝置比較近,相應地,反應物抽出的就比較快,而約束環16’中的某些扇環狀組件18就離排氣裝置比較遠,相應地,反應物抽出的就比較慢。為了適應這種情况,可以將距離排氣裝置比較近的扇環狀組件18中的氣體通道17’的高度降低,而將距離排氣裝置比較遠的扇環狀組件18中的氣體通道17’的高度調節的更低,使得扇環狀組件18中的氣體通道17’的高度根據所述扇環狀組件18距離排氣裝置由近至遠依次遞減,這樣既可以均衡反應腔內不同區域的氣壓,又可以降低反應腔內的氣壓,有利於反應腔內氣體交換及反應副産物的抽出,減少反應副産物在晶圓上的沉積,從而提高蝕刻性能。In the above embodiment, the height adjustment of the gas channel 17' is realized by driving the connecting rod 22' to drive the arc-shaped baffle extension piece 21' to move up and down along the arc-shaped baffle 19'. In this embodiment, since a plurality of
在本發明的另一個實施例中,如圖9所示,所述約束環16’可以由多個扇環狀組件18構成,所有的扇環狀組件18共同形成一圓環形結構,所述扇環狀組件18的結構與圖5~圖7中示出的圓環形環狀組件23的結構一樣,也是包含固定不動的主體部分,以及與所述主體部分可拆卸連接且可移動的高度調節裝置。本實施例與圖8所示的實施例不同之處在於,每個扇環狀組件18的圓心角設置成不相同,例如可將距離排氣裝置比較近的扇環狀組件18的圓心角設置的比較小(比如小於60°),可將距離排氣裝置比較遠的扇環狀組件18的圓心角設置的比較大(比如大於120°),或者根據製程工藝需要,具體設置每個扇環狀組件18的大小和長度。這樣可以通過分別調節不同扇環狀組件18中的氣體通道17’的高度,實現對整個反應腔內的氣壓的更精細的調節,通過降低約束環16’內的氣體通道17’的高度來降低反應腔內的氣壓,有利於反應腔內氣體交換及反應副産物的抽出,減少反應副産物在晶圓上的沉積,從而提高蝕刻性能。In another embodiment of the present invention, as shown in FIG. 9, the confinement ring 16' may be composed of a plurality of sector-shaped
在本發明的另一個實施例中,本發明提供一種用於等離子處理裝置的約束環16-1,所述約束環環繞設置於基座外圍與反應腔的側壁之間,如圖10所示,在本實施例中,所述約束環16-1包含一完整的圓環形環狀組件23-1,所述環狀組件23-1包含固定不動的主體部分,以及與所述主體部分可拆卸連接且可移動的高度調節裝置,所述主體部分具有多個氣體通道17-1,用於將氣體排放至約束環下方的排氣區域,所述高度調節裝置用於調節所述氣體通道17-1的高度。如圖10所示,所述主體部分包含多個通孔24,每個通孔24形成一個氣體通道17-1,所述通孔24可以無序排列,也可以按照有序的隊列排列,例如可以呈同心環狀排列,形成多圈同心環,還可以沿圓環形環狀組件23-1的徑向放射狀排列。通過設置通孔24的直徑,可以將氣體通道17-1的直徑設置為一致或不一致。可以將圓環形環狀組件23-1直接固定至反應腔的側壁,或者可以採用連接件(圖中未顯示)將所述圓環形環狀組件23-1固定連接至所述反應腔的側壁。如圖11所示,所述高度調節裝置包含多個延長管25,所述延長管25的材質與所述圓環形環狀組件23-1的材質相同,且所述延長管25和所述圓環形環狀組件23-1同樣都進行過表面處理,所述延長管25的數量與所述通孔24的數量一致,所述延長管25的外徑尺寸與所述通孔24的內徑尺寸匹配,每一個延長管25對應設置在與其匹配的通孔24內,所述延長管25的側壁度不宜過厚,應該保證其不影響由所述通孔24所確定的氣體通道17-1的直徑。為了承載所述延長管25且實現所述延長管25的上下移動,設置一連接桿26,其固定連接所有的延長管25,所述連接桿26在驅動裝置(圖中未示出)的驅動下帶動所述延長管25上下移動,當延長管25向上移動時,其與所述通孔24發生部分重疊,降低了氣體通道17-1的高度,當延長管25向下移動時,所述延長管25從通孔24中至少部分伸出,升高了氣體通道17-1的高度。同理,由於本實施例中採用的是一個完整的圓環形環狀組件23-1,可以沿圓環形環狀組件23-1的半徑方向,多設置幾個連接桿26,以保證連接的均勻性和穩定性。在該實施例中,所述連接桿26設置在所述延長管25的底部,便於其連接驅動裝置。在另一個實施例中,所述連接桿26可以設置在所述延長管25的中部,分別連接所述延長管25的側壁,同樣可以達到同時帶動所有延長管25上下移動的功能。所述驅動裝置包含電機裝置、液壓裝置或氣壓裝置中的一種或幾種,可以採用計算機系統根據半導體製程自動控制驅動裝置,也可以採用人工根據半導體製程控制驅動裝置。In another embodiment of the present invention, the present invention provides a confinement ring 16-1 for a plasma processing device, the confinement ring is arranged around the periphery of the base and the side wall of the reaction chamber, as shown in FIG. 10 , In this embodiment, the confinement ring 16-1 comprises a complete annular ring component 23-1, and the ring component 23-1 comprises a fixed main body part and a detachable part from the main body part. Connected and movable height adjustment device, the main body part has a plurality of gas passages 17-1 for discharging gas to the exhaust area below the confinement ring, the height adjustment device is used to adjust the gas passages 17-1 1 height. As shown in FIG. 10 , the main body includes a plurality of through
在上述實施例中,通過驅動裝置驅動連接桿26帶動延長管25沿著通孔24上下移動,實現對氣體通道17-1的高度調節,根據製程工藝需要,通過降低約束環16-1內的氣體通道17-1的高度來降低反應腔內的氣壓,有利於反應腔內氣體交換及反應副産物的抽出,減少反應副産物在晶圓上的沉積,從而提高蝕刻性能。In the above embodiment, the connecting
同理,所述約束環16-1也可以由多個扇環狀組件(圖中未示出)構成,所有的扇環狀組件共同形成一圓環形結構,所述扇環狀組件的結構與圖10~圖11中示出的圓環形環狀組件23-1的結構一樣,也是包含固定不動的主體部分,以及與所述主體部分可拆卸連接且可移動的高度調節裝置。在本實施例中,每個扇環狀組件的圓心角設置成相同或不同。這樣可以通過分別調節不同扇環狀組件中的氣體通道的高度,實現對整個反應腔內的氣壓的更精細的調節,通過降低約束環內的氣體通道的高度來降低反應腔內的氣壓,有利於反應腔內氣體交換及反應副産物的抽出,減少反應副産物在晶圓上的沉積,從而提高蝕刻性能。本發明公開的高度可調的等離子體約束環可以適用於等離子體處理裝置的多種不同工藝製程。降低了不同製程切換時需要開腔更換不同高度的等離子體約束環帶來的效率損失,同時,當將等離子體約束環設置為若干個扇環狀組件時,可以通過調節不同位置的扇環狀組件的氣體通道高度實現對反應腔內不同位置的氣壓分布動態調節,保證處理區域A的各個區域壓力一致或刻意實現壓力的不一致從而實現對其他參數的補償。本發明控制延長片升降的驅動裝置可以採用計算機系統根據半導體製程自動控制驅動裝置,也可以採用人工根據半導體製程控制驅動裝置,實現靈活調整。Similarly, the confinement ring 16-1 can also be composed of a plurality of fan-shaped components (not shown in the figure), and all the fan-shaped components together form a circular ring structure, and the structure of the fan-shaped components Same as the structure of the annular ring assembly 23-1 shown in FIGS. 10-11 , it also includes a fixed main body part and a height adjustment device that is detachably connected with the main body part and is movable. In this embodiment, the central angles of each ring sector component are set to be the same or different. In this way, finer adjustment of the air pressure in the entire reaction chamber can be achieved by adjusting the heights of the gas passages in different fan ring components respectively, and the air pressure in the reaction chamber can be reduced by reducing the height of the gas passages in the confinement ring, which is beneficial Gas exchange and extraction of reaction by-products in the reaction chamber reduce the deposition of reaction by-products on the wafer, thereby improving etching performance. The height-adjustable plasma confinement ring disclosed by the present invention can be applied to many different processes of plasma processing devices. It reduces the efficiency loss caused by the need to open the cavity to replace the plasma confinement rings of different heights when switching between different processes. At the same time, when the plasma confinement ring is set as several fan ring components, it can The height of the gas channel realizes the dynamic adjustment of the air pressure distribution at different positions in the reaction chamber, and ensures that the pressure in each area of the processing area A is consistent or deliberately realizes the inconsistency of the pressure so as to realize the compensation of other parameters. The driving device for controlling the lifting of the extension sheet in the present invention can be automatically controlled by a computer system according to the semiconductor manufacturing process, or manually controlled according to the semiconductor manufacturing process, so as to realize flexible adjustment.
本發明通過多區域統一或分別調節約束環中氣體通道的高度,從而調節並均衡反應腔內的氣體流量分布,操作性強,適應性高。本發明可以在進氣流量不變的情况下,降低反應腔內的氣壓,有利於反應腔內氣體交換及反應副産物的抽出,減少反應副産物在晶圓上的沉積,從而提高蝕刻性能。The invention adjusts and balances the gas flow distribution in the reaction chamber by uniformly or separately adjusting the height of the gas channel in the confinement ring in multiple regions, and has strong operability and high adaptability. The present invention can reduce the air pressure in the reaction chamber under the condition of constant intake flow rate, facilitate the gas exchange in the reaction chamber and the extraction of reaction by-products, reduce the deposition of reaction by-products on the wafer, thereby improving the etching performance.
需要說明的是,在本發明的實施例中,術語“中心”、“縱向”、“橫向”、“長度”、“寬度”、“厚度”、“上”、“下”、“前”、“後”、“左”、“右”、“竪直”、“水平”、“頂”、“底”“內”、“外”、“順時針”、“逆時針”、“軸向”、“徑向”、“周向”等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述實施例,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。此外,術語“第一”、“第二”、“第三”僅用於描述目的,而不能理解為指示或暗示相對重要性。It should be noted that, in the embodiments of the present invention, the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments, rather than indicating or implying that the referred device or element must have Certain orientations, constructed and operative in certain orientations, therefore are not to be construed as limitations on the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本發明中,除非另有明確的規定和限定,術語“安裝”、“相連”、“連接”、“固定”等術語應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或成一體;可以是機械連接,也可以是電連接;可以是直接相連,也可以通過中間媒介間接相連,可以是兩個元件內部的連通或兩個元件的相互作用關係。對於本領域的普通技術人員而言,可以根據具體情况理解上述術語在本發明中的具體含義。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
儘管本發明的內容已經通過上述優選實施例作了詳細介紹,但應當認識到上述的描述不應被認為是對本發明的限制。在本案所屬技術領域中具有通常知識者閱讀了上述內容後,對於本發明的多種修改和替代都將是顯而易見的。因此,本發明的保護範圍應由所附的申請專利範圍來限定。Although the content of the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. Various modifications and alterations to the present invention will become apparent to those having ordinary skill in the art of the present invention after reading the above disclosure. Therefore, the protection scope of the present invention should be limited by the scope of the appended patent application.
1:等離子體處理裝置 10:反應腔 11:上電極 12:氣體源 13:下電極 131:基座 14:射頻電源 15:真空泵 16:約束環 16’:約束環 16-1:約束環 17:氣體通道 17’:氣體通道 17-1:氣體通道 18:扇環狀組件 19:圓環形擋板 19’:弧形擋板 20:連接筋 20’:連接筋 21:圓環形擋板延長片 22:連接桿 23:環狀組件 23-1:圓環形環狀組件 24:通孔 25:延長管 26:連接桿 A:處理區域 g':寬度 S’:高度 W:晶圓 1: Plasma treatment device 10: Reaction chamber 11: Upper electrode 12: Gas source 13: Lower electrode 131: base 14: RF power supply 15: Vacuum pump 16: Constraint ring 16': Constraint ring 16-1: Constraint ring 17: Gas channel 17': gas channel 17-1: Gas channel 18: Fan ring component 19: Circular baffle 19': curved baffle 20: Connecting ribs 20': connecting rib 21: Circular baffle extension piece 22: connecting rod 23: ring component 23-1: Ring ring component 24: Through hole 25: extension tube 26: connecting rod A: Processing area g': width S': height W: Wafer
圖1為一種包含約束環的等離子體處理裝置示意圖。 圖2為本發明約束環厚度與氣體通道寬度示意圖。 圖3為本發明在不同的約束環高度下,反應腔內氣壓的最低極限值隨真空泵閥開度變化示意圖。 圖4為本發明特徵尺寸小於10nm的小洞蝕刻中,在不同約束環的高度下,小洞洞底殘留對比示意圖。 圖5是本發明一個實施例中提供的約束環的俯視圖。 圖6是一個實施例中圖5中B-B向的剖視圖。 圖7是另一個實施例中圖5中B-B向的剖視圖。 圖8是本發明第三個實施例中提供的約束環的俯視圖。 圖9是本發明第四個實施例中提供的約束環的俯視圖。 圖10是本發明另一個實施例中提供的約束環的俯視圖。 圖11是圖10中C-C向的剖視圖。 FIG. 1 is a schematic diagram of a plasma processing device including a confinement ring. Fig. 2 is a schematic diagram of the thickness of the confinement ring and the width of the gas channel in the present invention. Fig. 3 is a schematic diagram of the change of the minimum limit value of the air pressure in the reaction chamber with the opening of the vacuum pump valve under different confinement ring heights according to the present invention. Fig. 4 is a schematic diagram showing the comparison of the remaining bottom of the small hole at different confinement ring heights in the etching of small holes with a characteristic size of less than 10nm according to the present invention. Fig. 5 is a top view of a confinement ring provided in one embodiment of the present invention. Fig. 6 is a cross-sectional view along the line B-B in Fig. 5 in one embodiment. Fig. 7 is a cross-sectional view along B-B in Fig. 5 in another embodiment. Fig. 8 is a top view of the confinement ring provided in the third embodiment of the present invention. Fig. 9 is a top view of a confinement ring provided in a fourth embodiment of the present invention. Fig. 10 is a top view of a confinement ring provided in another embodiment of the present invention. Fig. 11 is a sectional view along C-C in Fig. 10 .
19:圓環形擋板 19: Circular baffle
20:連接筋 20: Connecting ribs
21:圓環形擋板延長片 21: Circular baffle extension piece
22:連接桿 22: connecting rod
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