TW202308782A - Tool change mechanism with function for controlling tool releasing and broaching for reducing volume of tool change mechanism - Google Patents
Tool change mechanism with function for controlling tool releasing and broaching for reducing volume of tool change mechanism Download PDFInfo
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本發明係與車銑複合工具機換刀系統有關,特別是指一種具有控制鬆刀及拉刀功能之換刀機構。The invention is related to the tool changing system of the turning and milling compound tool machine, in particular to a tool changing mechanism with the functions of controlling the loosening and broaching of the tool.
關於習用的工具機主軸的鬆刀及拉刀技術,請參閱如中華民國第574955 號專利所提供之一種主軸拉刀機構改良,該專利於鬆刀時,請參閱上述專利第2-6圖所示,藉由氣壓缸15啟動會推動氣缸推塊152向下移動(如第3圖所示),此時導銷23會推動倍力滑套25移動使其解除拉力,當氣壓缸15之打刀碰塊151接觸主軸拉桿22並推動主軸拉桿22時,主軸拉桿22會連動夾刀爪27退出主軸21下段軸孔213,即達到鬆刀動作。Regarding the loosening and broaching technology of the conventional machine tool spindle, please refer to the improvement of a spindle broaching mechanism provided by Patent No. 574955 of the Republic of China. When this patent releases the knife, please refer to the above-mentioned patent No. 2-6. As shown, when the pneumatic cylinder 15 is started, the cylinder push block 152 will be pushed down (as shown in Figure 3), and at this time, the guide pin 23 will push the double-force sliding sleeve 25 to move to release the tension. When the pneumatic cylinder 15 is opened When the tool bumper 151 contacts the main shaft pull rod 22 and pushes the main shaft pull rod 22, the main shaft pull rod 22 will move the clamping claw 27 out of the shaft hole 213 in the lower section of the
拉刀時,氣壓缸15係往回拉掣,倍力滑套25會受蝶型彈簧26回復力作用而往上推移接觸彈性束套28(如第5圖所示),又倍力滑套25繼續往上推移時,其頂端側緣與彈性束套28頂端內側壁緣間之斜面251、282作用,而將彈性束套28推回定位於主軸21頂端之斜面214部位,同時藉彈性束套28推移壓力環24連動主軸拉桿22上升,再藉主軸拉桿22連動夾刀爪27內縮於下段軸孔213內部以行拉刀動作(如第6圖所示)。When drawing a knife, the pneumatic cylinder 15 is pulled back, and the double-force sliding sleeve 25 will move upwards to contact the elastic bundle sleeve 28 (as shown in Figure 5) under the action of the restoring force of the butterfly spring 26, and the double-force sliding sleeve When 25 continues to move upwards, the inclined surfaces 251, 282 between the top side edge and the inner wall edge of the top end of the elastic bundle sleeve 28 act, and the elastic bundle sleeve 28 is pushed back to the inclined surface 214 positioned at the top of the
由於上述習用鬆刀及拉刀技術,必須藉由碟型彈簧26的回復力來推移彈性束套28,因此需要足夠的空間來設置碟形彈簧26,導致鬆刀及拉刀機構的體積增加,使用上並不便利。Due to the above-mentioned conventional loosening and broaching techniques, the elastic bundle sleeve 28 must be moved by the restoring force of the disc spring 26, so enough space is needed to arrange the disc spring 26, resulting in an increase in the volume of the loosening and broaching mechanism. It is not convenient to use.
本發明之目的乃在於提供一種具有控制鬆刀及拉刀功能之換刀機構,其能減少空間的需求,進而縮小換刀機構的體積。The purpose of the present invention is to provide a tool changing mechanism with the function of controlling the loosening and pulling of the tool, which can reduce the space requirement and further reduce the volume of the tool changing mechanism.
為了達成上述之目的,本發明提供之一種具有控制鬆刀及拉刀功能之換刀機構,包含有:一刀座殼體,內部具有一容置空間;一心軸,設於該刀座殼體,並位於該容置空間,該心軸內部形成有一連通二端之腔室,該心軸的腔室中間段沿其軸向開設有一鍵槽,該腔室位於該鍵槽的一端形成有一第一肩部,另一端則樞設有預定數目之拉爪;一第一連動組件,位於該腔室,該第一連動組件具有一第一拉桿,該第一拉桿一端具有一外螺紋,另一端具有一連接部,該連接部係可被一氣缸驅動;以及一第二連動組件,位於該腔室,該第二連動組件具有一第二拉桿及一迫壓頭,該第二拉桿沿該心軸軸向設置,該第二拉桿一端具有一內螺紋,另一端設有該迫壓頭,該第二拉桿桿身埋設有一滑動鍵,該滑動鍵係對應該心軸之鍵槽,該第二拉桿藉由該內螺紋螺合於該第一拉桿之外螺紋,藉由相對螺合轉動,可促使該第二拉桿可相對於該第一拉桿產生靠近或是遠離的作動,當該第二拉桿靠近該第一拉桿,該迫壓頭係靠近該等拉爪呈現迫緊狀態,當該第二拉桿遠離該第一拉桿,該迫壓頭係遠離該等拉爪呈解除迫緊狀態。In order to achieve the above purpose, the present invention provides a tool changing mechanism with the function of controlling the loosening and broaching of the tool, which includes: a tool holder housing with an accommodating space inside; a mandrel arranged in the tool holder housing, And located in the accommodating space, a chamber connecting the two ends is formed inside the mandrel, a keyway is opened in the middle section of the chamber of the mandrel along its axial direction, and a first shoulder is formed at one end of the chamber located at the keyway The other end is pivoted with a predetermined number of pull claws; a first linkage assembly is located in the chamber, the first linkage assembly has a first pull rod, one end of the first pull rod has an external thread, and the other end has a a connecting part, the connecting part can be driven by a cylinder; and a second linkage assembly, located in the chamber, the second linkage assembly has a second pull rod and a pressing head, the second pull rod is axially along the mandrel Set, one end of the second pull rod has an internal thread, the other end is provided with the pressing head, a slide key is embedded in the body of the second pull rod, and the slide key is corresponding to the keyway of the mandrel, and the second pull rod is connected by the The internal thread is screwed to the external thread of the first pull rod, and by relative screwing and rotation, the second pull rod can be moved closer or farther away from the first pull rod. When the second pull rod is close to the first pull rod As for the pull rod, the pressing head is close to the pulling claws and presents a tightened state, and when the second pulling rod is far away from the first pulling rod, the pressing head is far away from the pulling claws and is in an untightened state.
藉此,本發明提供之一種具有控制鬆刀及拉刀功能之換刀機構,藉由第一、二拉桿螺合轉動,產生相對的移動,相較於先前技術中以碟型彈簧提供移動的效果,更節省空間,進而能縮小換刀機構的體積。In this way, the present invention provides a tool changing mechanism with the function of controlling the loosening and broaching of the tool. The first and second pull rods are screwed and rotated to generate relative movement. The effect is more space-saving, and the volume of the tool changing mechanism can be reduced.
為了詳細說明本發明之技術特點所在,茲舉以下一較佳實施例並配合圖式說明如後,其中:In order to describe the technical characteristics of the present invention in detail, the following preferred embodiment is given below and described in conjunction with the drawings, wherein:
如圖1-3所示,本發明第一較佳實施例提供之一種具有控制鬆刀及拉刀功能之換刀機構10,主要由一刀座殼體20、一心軸30、一第一連動組件40以及一第二連動組件50所組成,其中:As shown in Figures 1-3, the first preferred embodiment of the present invention provides a
該刀座殼體20內部具有一容置空間21。The
該心軸30設於該刀座殼體20,並位於該容置空間21,該心軸30內部形成有一連通二端之腔室31,該心軸30的腔室31中間段沿軸其軸向開設有一鍵槽33,該腔室31位於該鍵槽33的一端形成有一第一肩部35,另一端則樞設有預定數目之拉爪53,該等拉爪53係用以拉持固定切削刀具110之刀座112。The
該第一連動組件40位於該腔室31,該第一連動組件40具有一第一拉桿41,該第一拉桿41一端具有一外螺紋43,另一端具有一連接部45,並於該連接部45與該外螺紋43間設有一第二肩部,其中該連接部45係可被一氣缸100驅動(如圖6所示),且其最外側具有一外六角端451,該外六角端451可供該氣缸100設置的一內六角套筒101套接。The
該第一連動組件40具有更具有一隔環42、一止推隔環44、一軸承46及一盤型彈簧47,該隔環42位於該第一肩部35及該盤型彈簧47之間,該止推隔環44位於該盤型彈簧47與該軸承46之間,該盤型彈簧47係套設於該第一拉桿41,並間接頂抵該第一肩部35及該第二肩部49,當該盤型彈簧47呈現被壓縮狀態時,該第二肩部49與該心軸30端緣係形成一裕度空間S(如圖3所示)。The
該第二連動組件50位於該腔室31,該第二連動組件50具有一第二拉桿51及一迫壓頭58,該第二拉桿51沿該心軸30軸向設置,該第二拉桿51一端具有一內螺紋55,另一端則連結該迫壓頭58,該第二拉桿51桿身埋設有一滑動鍵56,該滑動鍵56係對應該心軸30之鍵槽33,該第二拉桿51藉由該內螺紋55螺合於該第一拉桿41之外螺紋43,藉由相對螺合轉動,可促使該第二拉桿51相對於該第一拉桿41產生靠近或是遠離的作動,亦即當該第一拉桿41原地轉動時,該第二拉桿51將產生靠近該第一拉桿41的動作,同時迫使該迫壓頭58靠近位於該心軸30之腔室31內的拉爪53,進而呈現迫緊狀態(如圖3所示),可供固定車銷或銑削的刀具110,反之,當該第二拉桿51遠離該第一拉桿41時,該迫壓頭58係遠離該等拉爪53而呈現解除迫緊的狀態(如圖5所示),可供替換切該削刀具110,由於此處迫壓頭58帶動該等拉爪53迫緊或鬆脫切削刀具110之刀座112的結構為習知,在此不再詳述。The
上述為本發明一較佳實施例之元件組成結構,以下為本發明一較佳實施例於複合加工機台上的兩種較佳使用方式說明。The above is the component structure of a preferred embodiment of the present invention, and the following are descriptions of two preferred ways of using a preferred embodiment of the present invention on a composite processing machine.
請參閱圖6及圖7所示,本發明的第一種使用方式是配合一伺服馬達103使用,當本發明換刀機構10執行拉刀固定該刀具110時,該氣缸100作動頂推該內六角套筒101連接該第一拉桿41之該外六角端451,再藉由該伺服馬達103正向轉動而同步帶動該第一拉桿41轉動,由於該換刀機構10在鬆刀狀態時(如圖5所示),該盤型彈簧47係呈釋狀態,此時放並沒有呈現出該裕度空間S,而該第二拉桿51之滑動鍵56因為被該心軸30之鍵槽33限制,而僅能沿該心軸30之長軸向移動,亦即當該伺服馬達103正向轉動而促使該第二拉桿51往靠近該第一拉桿41的方向移動時,將促使該迫壓頭58與該等拉爪53形成迫緊狀態(由圖5改變至圖4的狀態),藉此達成拉刀的效果;接著,該伺服馬達103會繼續驅動該第一拉桿41轉動,由於此時該迫壓頭58與該等拉爪53已呈迫緊狀態,故該第二拉桿51不會再移動,而導致該第一拉桿41會開始沿該心軸30往靠近該第二拉桿的51的方向移動(由圖4改變至圖3的狀態),且該盤型彈簧47會被壓縮,直到該盤型彈簧47完全被壓縮,該伺服馬達103即停止旋轉,該氣缸100將該內六角套筒101脫離該連接部45之外六角端451,即完成本發明換刀機構10拉刀固定切削刀具110之動作。Please refer to Fig. 6 and Fig. 7, the first use mode of the present invention is to use with a
而當本發明換刀機構10要鬆刀取下原先固定的該切削刀具110時,係同樣讓該氣缸100再次作動頂推該內六角套筒101連接該第一拉桿41之外六角端451,再藉由該伺服馬達103反向旋轉帶動該第一拉桿41轉動,由於該換刀機構10在拉刀狀態時的後段(如圖3所示),該盤型彈簧47係被壓縮形成具有該裕度空間S,因此該第一拉桿41會開始沿該心軸30往遠離該第二拉桿的51的方向移動(由圖3改變至圖4的狀態),且該盤型彈簧47會被釋放,直到該盤型彈簧47完全釋放並填滿該裕度空間S,該第一拉桿41不會再移動,此時,由於該伺服馬達103繼續驅動該第一拉桿41轉動,將促使該第二拉桿51開始往遠離該第一拉桿41的方向移動(如圖4改變至圖5的狀態),促使該迫壓頭58與該等拉爪53解除迫緊狀態,即完成本發明換刀機構10鬆刀取下切削刀具110之動作車銷或銑削的鬆刀程序。And when the
據此,本發明提供之一種具有控制鬆刀及拉刀功能之換刀機構10,藉由該第一拉桿41具有外螺紋43,該第二拉桿51具有該內螺紋55,以及具有該盤型彈簧47及該裕度空間S之技術特徵,使得本發明呈拉刀狀態時,不會在稍有外力,就導致第二拉桿51發生位移而出現鬆刀的情況,能提升本發明拉持刀座112的穩定性。Accordingly, the present invention provides a
以及,本發明提供之一種具有控制鬆刀及拉刀功能之換刀機構10,藉由該第一拉桿41具有外螺紋43,以及該第二拉桿51具有該內螺紋55的螺合轉動,促使該第一、二拉桿31、41產生相對的移動,相較於先前技術中僅以碟型彈簧來提供移動的效果,更節省空間,進而能縮小換刀機構10的體積。And, the
請再參閱圖8及圖9所示,本發明的第二種方式是在沒有該伺服馬達103的情況下,直接配合一主軸馬達105使用,該主軸馬達105連接有一右旋傘齒輪106及一左旋傘齒輪107,該左旋傘齒輪107係套接該心軸30,當本發明換刀機構10執行拉刀固定切削刀具110時,該氣缸100作動頂推該內六角套筒101連接該第一拉桿41之外六角端451,再由該主軸馬達105正向轉動驅動該右旋傘齒輪106及該左旋傘齒輪107轉動,進而驅動該心軸30轉動,由於該換刀機構10在鬆刀狀態時(如圖5所示),該盤型彈簧47係呈釋放狀態,此時並沒有呈現出該裕度空間S,而該第二拉桿51之滑動鍵56因為被該心軸30之鍵槽33限制,而僅能沿該心軸30之長軸向移動,亦即當該主軸馬達105正向轉動而促使該第二拉桿51往靠近該第一拉桿41的方向移動時,將促使該迫壓頭58與該等拉爪53形成迫緊狀態(由圖5改變至圖4的狀態),藉此成拉刀的效果;接著,該主軸馬達105會繼續驅動該第二拉桿51轉動,由於此時該迫壓頭58與該等拉爪53已呈迫緊狀態,故該第二拉桿51不會再移動,而令該第一拉桿41會開始沿該心軸30往遠離該第二拉桿51的方向移動並壓縮該盤型彈簧47 (由圖4改變至圖3的狀態),當該盤型彈簧47完全被壓縮,該主軸馬達105即停止旋轉,而該氣缸100將該內六角套筒101脫離該連接部45之外六角端451,即完成本發明換刀機構10拉刀固定切銷刀具110之動作。Please refer to Fig. 8 and Fig. 9 again, the second mode of the present invention is to directly cooperate with a
而當本發明換刀機構10要鬆刀取下原先固定的切削刀具110時,係同樣讓本發明的第二種使用方式執行鬆刀時,該氣缸100再次作動頂推該內六角套筒101連接該第一拉桿41之外六角端451,藉由該主軸馬達105反向旋轉驅動該右旋傘齒輪106及該左旋傘齒輪107,進而驅動該心軸30轉動,由於該換刀機構10在拉刀狀態時的後段(如圖3所示),該盤型彈簧47係被壓縮形成具有該裕度空間S,因此該第一拉桿41會開始沿該心軸30往遠離該第二拉桿的51的方向移動(由圖3改變至圖4的狀態),且該盤型彈簧47會開被釋放,直到該盤型彈簧47完全釋放並填滿該裕度空間S,該第一拉桿41不會再移動,此時,由於該主軸馬達105繼續驅動該第二拉桿51轉動,將促使該第二拉桿51開始往遠離該第一拉桿41的方向移動(如圖4改變至圖5的狀態),促使該迫壓頭58與該等拉爪53解除迫緊狀態,即完成本發明換刀機構10鬆刀取下切削刀具110之動作。And when the
據此,本發明提供之一種具有控制鬆刀及拉刀功能之換刀機構,能在沒有該伺服馬達103的狀況下,而直接以該主軸馬達105驅動該第二拉桿51轉動而即能完成本發明換刀機構10拉刀固定或鬆刀取下切削刀具110之動作,能有效節省成本,並提升便利性。Accordingly, the present invention provides a tool change mechanism with the function of controlling tool release and broaching, which can be completed without the
本發明其餘能達成之功效概同第一種使用方式,故不再贅述。The rest of the effects that can be achieved by the present invention are generally the same as those of the first use mode, so they will not be repeated here.
10:換刀機構 20:刀座殼體 21:容置空間 30:心軸 31:腔室 33:鍵槽 35:第一肩部 40:第一連動組件 41:第一拉桿 42:隔環 43:外螺紋 44:止推隔環 45:連接部 451:外六角端 46:軸承 47:盤型彈簧 49:第二肩部 50:第二連動組件 51:第二拉桿 53:拉爪 55:內螺紋 56:滑動鍵 58:迫壓頭 100:氣缸 101:內六角套筒 103:伺服馬達 105:主軸馬達 106:右旋傘齒輪 107:左旋傘齒輪 110:刀具 112:刀座 S:裕度空間 10: Tool changing mechanism 20: Knife holder shell 21:Accommodating space 30: Mandrel 31: chamber 33: keyway 35: First shoulder 40: The first linkage component 41: The first tie rod 42: spacer ring 43: external thread 44: Thrust spacer 45: Connecting part 451: Outer hexagon end 46: Bearing 47: disc spring 49: Second shoulder 50: The second linkage component 51: Second tie rod 53: claw 55: internal thread 56: Slide key 58: Press head 100: Cylinder 101: Inner hexagon socket 103:Servo motor 105: Spindle motor 106: right-handed bevel gear 107: left-handed bevel gear 110: Knife 112: Knife seat S: margin space
圖1係本發明一較佳實施例之立體圖。 圖2係本發明一較佳實施例之分解圖。 圖3 係沿圖1之3-3剖線之剖視圖。 圖4係本發明一較佳實施例之動作圖(一)。 圖5係本發明一較佳實施例之動作圖(二)。 圖6係本發明一較佳實施例之第一使用狀態圖,顯示換刀機構連接伺服馬達的狀態。 圖7係沿圖6之7-7剖線之剖視圖。 圖8係本發明一較佳實施例之第二使用狀態圖,顯示換刀機構連接主軸馬達的狀態。 圖9係沿圖8之9-9剖線之剖視圖。 Fig. 1 is a perspective view of a preferred embodiment of the present invention. Fig. 2 is an exploded view of a preferred embodiment of the present invention. Fig. 3 is a cross-sectional view along line 3-3 in Fig. 1 . Fig. 4 is an action diagram (1) of a preferred embodiment of the present invention. Fig. 5 is an action diagram (2) of a preferred embodiment of the present invention. Fig. 6 is a diagram of the first use state of a preferred embodiment of the present invention, showing the state of the tool changing mechanism connected to the servo motor. Fig. 7 is a sectional view along line 7-7 of Fig. 6 . Fig. 8 is a diagram of the second use state of a preferred embodiment of the present invention, showing the state of the tool changing mechanism connected to the spindle motor. Fig. 9 is a sectional view along line 9-9 of Fig. 8 .
10:換刀機構 10: Tool changing mechanism
20:刀座殼體 20: Knife holder shell
21:容置空間 21:Accommodating space
30:心軸 30: mandrel
31:腔室 31: chamber
33:鍵槽 33: keyway
35:第一肩部 35: First shoulder
40:第一連動組件 40: The first linkage component
41:第一拉桿 41: The first tie rod
42:隔環 42: spacer ring
43:外螺紋 43: external thread
44:止推隔環 44: Thrust spacer
45:連接部 45: Connecting part
451:外六角端 451: Outer hexagon end
46:軸承 46: Bearing
47:盤型彈簧 47: disc spring
49:第二肩部 49: Second shoulder
50:第二連動組件 50: The second linkage component
51:第二拉桿 51: Second tie rod
53:拉爪 53: claw
55:內螺紋 55: internal thread
56:滑動鍵 56: Slide key
58:迫壓頭 58: Press head
106:右旋傘齒輪 106: right-handed bevel gear
107:左旋傘齒輪 107: left-handed bevel gear
110:刀座 110: Knife seat
Claims (3)
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Applications Claiming Priority (1)
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TW110131726A TWI769068B (en) | 2021-08-26 | 2021-08-26 | Tool changing mechanism with functions of controlling loosening and broaching |
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TWI769068B TWI769068B (en) | 2022-06-21 |
TW202308782A true TW202308782A (en) | 2023-03-01 |
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Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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WO1988006944A1 (en) * | 1987-03-10 | 1988-09-22 | Kanzaki Kokyukoki Mfg. Co., Ltd. | Shaving machine of automatic cutter replacing type |
TW493483U (en) * | 2000-11-23 | 2002-07-01 | Pei-Jiuan Tsai | Automatic tool exchange mechanism of machine center |
TW533942U (en) * | 2001-03-20 | 2003-05-21 | Parfaite Tool Co Ltd | Tool shank for machine center |
TW532247U (en) * | 2002-10-11 | 2003-05-11 | Microlab Prec Technology Co Lt | Front-removal type spindle removing mechanism |
TW547219U (en) * | 2002-12-27 | 2003-08-11 | Pei-Jiuan Tsai | Automatic tool exchange mechanism for horizontal machining center |
KR101295945B1 (en) * | 2005-07-29 | 2013-08-13 | 코마츠 엔티씨 가부시끼가이샤 | Tool holder clamping unit used in a main shaft apparatus |
TW201000232A (en) * | 2008-06-27 | 2010-01-01 | Femto Technology Co Ltd | Main shaft device capable of improving transient equilibrium |
US8591389B2 (en) * | 2009-10-23 | 2013-11-26 | Fuji Seiko Limited | Tool transfer system |
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