TW202305528A - Pedal automatic production system - Google Patents

Abstract

A pedal automatic production system is provided, including: a spindle supply device; a spindle automatic distribution device, including a base portion, a first receiving portion and a driving source, the base portion having a first position and a second position, the driving source driving the first receiving portion to move between the first position and the second position; a sensor module, including a first sensor unit and a second sensor unit; a transport unit; a processing unit; wherein when the first sensor unit senses the first receiving portion, the processing unit drives the spindle supply device discharges the spindle from an outlet to the first receiving portion; when the second sensor unit senses the first receiving portion, the processing unit drives the transport unit picks up the spindle from the first receiving portion.

Description

Pedal automatic production system

The invention relates to an automatic production system for pedals.

It is known that the mandrel is installed on the pedal body manually. In the installation process, someone needs to be responsible for feeding and picking the mandrel. That is to say, many people are required to perform this process in terms of manpower. The assembler needs to pick up the pedal body, then pick up the mandrel, and then assemble the mandrel into the pedal body, and it is difficult to accurately and quickly align the mandrel with the shaft hole of the pedal body and insert it into the assembly during manual assembly, resulting in the required The number of manpower is large, but there are problems of high manpower cost and low assembly efficiency.

Therefore, it is necessary to provide a novel and progressive pedal automatic production system to solve the above-mentioned problems.

The main purpose of the present invention is to provide an automatic production system for pedals, which can automatically batch and take materials.

In order to achieve the above object, the present invention provides an automatic production system for pedals, which includes: a mandrel supply device, which includes an outlet, and the outlet can discharge a mandrel; an automatic mandrel distribution device, which includes a base, a movable part and a driving source, the base is provided with a first position and a second position, the movable part includes a first receiving part, the movable part is movably arranged on the base, the driving source is connected to the movable part, the driving source The first receiving part can be driven to the first position and the second position relative to the base, and the outlet corresponds to the first position; an induction module, which includes a first induction unit and a second induction unit, the first A sensing unit corresponds to the first position, the second sensing unit corresponds to the second position; a transport unit; and a processing unit, which is electrically connected to the first sensing unit, the second sensing unit, the transport unit and the a mandrel supply device; wherein, when the first sensing unit senses the first receiving part, the processing unit drives the mandrel supply device to discharge the mandrel from the outlet to the first receiving part; when the second sensing unit The unit senses the first receiving part, and the processing unit drives the conveying unit to pick up the mandrel placed on the first receiving part.

The following examples illustrate possible implementations of the present invention, but are not intended to limit the scope of protection of the present invention.

Please refer to Figures 1 to 7, which show a preferred embodiment of the present invention, the pedal automatic production system 1 of the present invention includes a mandrel supply device 10, an automatic mandrel distribution device 20, a delivery unit 30, an induction module 40 and a processing unit 50 .

The mandrel supply device 10 includes an outlet 11, which can discharge a mandrel 2; the automatic mandrel distribution device 20 includes a base 21, a movable part 22 and a drive source 23, in this embodiment, the drive The source 23 is a pressure cylinder (such as a hydraulic cylinder or a pneumatic cylinder), the base 21 is provided with a first position and a second position, the movable part 22 includes a first receiving part 24, and the movable part 22 is movably arranged on The base 21, the driving source 23 is connected to the movable part 22, the driving source 23 can drive the first receiving part 24 to the first position and the second position relative to the base 21, and the outlet 11 corresponds to the first position; The sensing module 40 includes a first sensing unit 41 and a second sensing unit 42, the first sensing unit 41 corresponds to the first position, and the second sensing unit 42 corresponds to the second position; the processing unit 50 is electrically Connect the first induction unit 41, the second induction unit 42, the delivery unit 30 and the mandrel supply device 10; wherein, when the first induction unit 41 senses the first receiving portion 24, the processing unit 50 Drive the mandrel supply device 10 to discharge the mandrel 2 from the outlet 11 to the first receiving part 24; when the second sensing unit 42 senses the first receiving part 24, the processing unit 50 drives the conveying unit 30 to pick up The mandrel 2 placed on the first receiving part 24 can automatically batch (mandrel 2) and take out (mandrel 2), thereby achieving automation and reducing a lot of labor costs, with high assembly efficiency.

The movable part 22 further includes a second receiving part 25, and the base part 21 is further provided with a third position, and the driving source 23 drives the second receiving part 25 to move between the first position and the third position. The module 40 further includes a third sensing unit 43, the third sensing unit 43 corresponds to the third position, the processing unit 50 is electrically connected to the third sensing unit 43; wherein when the first sensing unit 41 senses the third position When there are two receiving parts 25 , the processing unit 50 drives the mandrel supply device 10 to discharge the mandrel 2 from the outlet 11 to the second receiving part 25 . Preferably, the first receiving portion 24 and the second receiving portion 25 are connected to each other, and the driving source 23 drives the first receiving portion 24 and the second receiving portion 25 to move together; specifically, the driving source 23 drives the The first receiving portion 24 and the second receiving portion 25 reciprocate. The second position and the third position are located on opposite sides of the first position, the first position defines a first corresponding point B1, the second position defines a second corresponding point B2, and the third position defines a first corresponding point B1 Three corresponding points B3, a first central axis A1 of the first receiving portion 24 to a second central axis A2 of the second receiving portion 25 define a first distance D1, the first central axis A1 can pass through the first Corresponding point B1 or the second corresponding point B2, the second central axis A2 can pass through the first corresponding point B1 or the third corresponding point B3, a gap is defined between the first corresponding point B1 and the second corresponding point B2 The second distance D2 defines a third distance D3 between the first corresponding point B1 and the third corresponding point B3, and the first distance D1, the second distance D2 and the third distance D3 are the same. Therefore, the driving source 23 can simultaneously drive the first receiving portion 24 and the second receiving portion 25 to reciprocate within a fixed distance, so that the first receiving portion 24 and the second receiving portion 25 alternately move to the second receiving portion. One position and can move to the second position or the third position respectively, so as to improve the efficiency of receiving the mandrel 2 and picking up the mandrel 2 automatically.

The automatic mandrel distribution device 20 further includes at least one stabilizing mechanism 70, the at least one stabilizing mechanism 70 is movably arranged on the base 21 and corresponds to the second position, and the processing unit 50 is electrically connected to each of the stabilizing mechanisms 70; Wherein, when the second sensing unit 42 senses the first receiving portion 24 at the second position, the processing unit 50 drives the stabilizing mechanism 70 to move for contact (such as clamping or touching) on the first receiving portion 24 of the mandrel 2. In this embodiment, the automatic mandrel dispensing device 20 further includes two stabilizing mechanisms 70, each of the stabilizing mechanisms 70 is movably arranged on the base 21, one of the stabilizing mechanisms 70 corresponds to the second position, and the other stabilizing mechanism 70 corresponds to the second position. The mechanism 70 corresponds to the third position; wherein, when the second sensing unit 42 senses the first receiving portion 24 at the second position, the processing unit 50 drives the stabilizing mechanism 70 corresponding to the second position to move for Contacting the mandrel 2 located at the first receiving portion 24, when the third sensing unit 43 senses that there is the first receiving portion 24 at the third position, the processing unit 50 drives the stabilizing mechanism corresponding to the third position 70 is movable for contacting the mandrel 2 located at the second receiving portion 25; each of the stabilizing mechanisms 70 includes two relatively movable clamp arms 71, when the second sensing unit 42 or the third sensing unit 43 senses the core 2, the processing unit 50 can drive the two clamping arms 71 of one of the stabilizing mechanisms 70 to clamp against the mandrel 2; it can be used to position the mandrel 2 and stop the mandrel 2 shaking during the movement Shake to facilitate the delivery unit 30 to pick up the mandrel 2 .

The first position and the second position are located in a first direction L1, the base 21 is provided with a sliding groove 211 extending toward the first direction L1, and the movable part 22 is further provided with a sliding groove 211. Card convex 221 . The base 21 is provided with a containing groove 212 and a wall portion 213 forming the containing groove 212, the chute 211 is arranged on the wall portion 213, the movable part 22 is arranged in the containing groove 212, and the driving source 23 is arranged on the Outside the receptacle 212, a telescopic drive rod 231 of the drive source 23 is connected to the protrusion 221 to guide and make the movable part 22 move stably; preferably, the movable part 22 can be provided with two Opposite to the locking protrusions 221 on both sides, the base 21 can be provided with two slide grooves 211 respectively corresponding to the locking protrusions 221 .

The automatic mandrel distributing device 20 further includes a lifting assembly 80. The first receiving portion 24 includes a bearing portion 242 for receiving the mandrel 2. The lifting assembly 80 drives the bearing portion 242 to an upper position and a lower position. Move between positions, the upper position is closer to the outlet 11 than the lower position; wherein, when the first receiving portion 24 is located at the first position, the carrying portion 242 is located at the lower position; when the first receiving portion 24 is located In the second position, the carrying portion 242 is located at the upper position. Specifically, a rising direction L2 is defined from the lower position to the upper position, the first receiving portion 24 includes a base 241, and the base 241 is provided with at least one guide hole 243 extending along the rising direction L2. Part 242 is provided with the lifting assembly 80, the lifting assembly 80 includes at least one guide 244 that movably passes through the guide hole 243, the base 21 is provided with at least one guide slope 215, each of the guide slopes 215 starts from the first position Extending toward the direction of the second position and gradually extending toward the rising direction L2, the guide 244 can move along the guide slope 215; drive the bearing part 242 to move between the upper position and the lower position in a simple manner; Preferably, the base portion 21 can be provided with two inclined guide surfaces 215 located on two opposite sides, and the carrying portion 242 can be provided with two guide pieces 244 , and the two guide pieces 244 can move along the two guide inclined surfaces 215 respectively. The base 241 is tubular, and the base 241 is provided with an accommodating space 245 open toward the rising direction L2, the bearing part 242 is located in the accommodating space 245, when the bearing part 242 is at the upper position, the mandrel 2 protrudes from the accommodating space 245; when the bearing part 242 is at the lower position, the mandrel 2 does not protrude and is located in the accommodating space 245, the outlet 11 is located in the rising direction L2, and the mandrel 2 can be The outlet 11 discharges into the accommodating space 245 and prevents the mandrel 2 from being separated when the movable part 22 moves. Specifically, the mandrel supply device 10 stores a plurality of the mandrels 2, and the mandrel supply device 10 further includes a conduit 12, the conduit 12 is provided with an outlet 11, and the outlet 11 is located at the first receiving portion 24 and the second receiving portion 24. Above the two receiving parts 25 , the conduit 12 allows a plurality of mandrels 2 to slide out of the outlet 11 , so that the mandrels 2 can stand on the first receiving part 24 or the second receiving part 25 . Wherein the second receiving portion 25 further includes a liftable bearing portion 252 , and the bearing portion 252 has the same structure and lifting function as the bearing portion 242 .

The pedal automatic production system 1 further includes an assembly platform 90 and a detection module 92. In this embodiment, the assembly platform 90 is a turntable or a mobile platform. The assembly platform 90 includes a mounting part 91. The assembly platform 90 may include a plurality of mounting parts 91 arranged in a circular direction, the assembly platform 90 may move relative to the detection module 92, and each of the mounting parts 91 may be at a first assembly position and a position relative to the detection module 92. Move between the second assembly position, the detection module 92 corresponds to the first assembly position; the processing unit 50 is electrically connected to the detection module 92; when the detection module 92 detects the mandrel 2 , the processing unit 50 drives the installation part 91 from the first assembly position to the second assembly position. The pedal automatic production system 1 further includes a pedal supply area 100 and a feeding mechanism 200, the pedal supply area 100 supplies a pedal 3, the pedal supply area 100 can be used to provide a plurality of the pedals 3, and the feeding mechanism 200 can be used in Moving between the pedal supply area 100 and the second assembly position, the delivery mechanism 200 can pick up the pedal 3 in a releasable manner, and the processing unit 50 is electrically connected to the delivery mechanism 200; when the detection module 92 detects When the mandrel 2 is detected, the processing unit 50 drives the feeding mechanism 200 from the pedal supply area 100 to pick up the pedal 3 to the second assembly position of the assembly platform 90, so that the pedal 3 is assembled to the mandrel 2 ; In order to quickly assemble the pedal 3 and the spindle 2 with each other.

Each of the conveying unit 30 and the conveying mechanism 200 is a mechanical arm. In this embodiment, the conveying unit 30 and the conveying mechanism 200 can releasably clamp the mandrel 2 or the pedal 3 . The structure of the second receiving portion 25 is the same as that of the first receiving portion 24 and also has a lifting assembly 80 .

1: Pedal automatic production system 2: mandrel 3: Pedal 10: Mandrel supply device 11: Export 12: Conduit 20: Automatic mandrel distribution device 21: base 211: Chute 212: storage tank 213: wall 215: guide bevel 22: Activities Department 221: card convex 23: Drive source 231: drive rod 24: The first undertaking department 241: base 242: bearing part 243: guide hole 244: guide 245:Accommodating space 25: The second undertaking department 252: Carrying part 30: Conveyor unit 40: Induction module 41: The first induction unit 42: Second induction unit 43: The third induction unit 50: processing unit 70:Stable Mechanism 71: clamp arm 80:Lifting components 90:Assembly platform 91: Installation Department 92:Detection module 100: Pedal supply area 200: Conveying mechanism A1: First central axis A2: Second central axis D1: first distance D2: second distance D3: third distance B1: The first corresponding point B2: Second corresponding point B3: The third corresponding point L1: the first direction L2: ascending direction

Fig. 1 is a perspective view of a preferred embodiment of the present invention. Fig. 2 is a partially enlarged view of a preferred embodiment of the present invention. Fig. 3 is another partial enlarged view of a preferred embodiment of the present invention. Fig. 4 is another partial enlarged view of a preferred embodiment of the present invention. Fig. 5 is a diagram of a usage state of a preferred embodiment of the present invention. Fig. 6 is another usage status diagram of a preferred embodiment of the present invention. Fig. 7 is a block diagram of a preferred embodiment of the present invention.

1: Pedal automatic production system

2: mandrel

3: Pedal

10: Mandrel supply device

12: Conduit

20: Automatic mandrel distribution device

30: Conveyor unit

90:Assembly platform

91: Installation department

92:Detection module

100: Pedal supply area

200: Conveying mechanism

Claims (10)

An automatic production system for pedals, comprising: a mandrel supply including an outlet for discharging a mandrel; An automatic mandrel distribution device, including a base, a movable part and a driving source, the base is provided with a first position and a second position, the movable part includes a first receiving part, the movable part is movably arranged on The base, the driving source is connected to the movable part, the driving source can drive the first receiving part relative to the base to the first position and the second position, and the outlet corresponds to the first position; A sensing module, including a first sensing unit and a second sensing unit, the first sensing unit corresponds to the first position, and the second sensing unit corresponds to the second position; a delivery unit; and a processing unit electrically connected to the first induction unit, the second induction unit, the delivery unit and the spindle supply device; Wherein, when the first sensing unit senses the first receiving portion, the processing unit drives the mandrel supply device to discharge the mandrel from the outlet to the first receiving portion; when the second sensing unit senses the first receiving portion A receiving part, the processing unit drives the conveying unit to pick up the mandrel placed on the first receiving part. The pedal automatic production system as described in claim 1, wherein the movable part further includes a second receiving part, and the base part is further provided with a third position, and the driving source drives the second receiving part between the first position and the second receiving part To move between the three positions, the sensing module further includes a third sensing unit, the third sensing unit corresponds to the third position, and the processing unit is electrically connected to the third sensing unit; wherein when the first sensing unit senses When the second receiving part is used, the processing unit drives the mandrel supply device to discharge the mandrel from the outlet to the second receiving part. The pedal automatic production system as described in claim 2, wherein the second position and the third position are located on opposite sides of the first position, the first position defines a first corresponding point, and the second position defines a first Two corresponding points, the third position defines a third corresponding point, a first central axis of the first receiving portion defines a first distance from a second central axis of the second receiving portion, and the first central axis can be Through the first corresponding point or the second corresponding point, the second central axis may pass through the first corresponding point or the third corresponding point, and a second distance is defined between the first corresponding point and the second corresponding point , a third distance is defined between the first corresponding point and the third corresponding point, and the first distance, the second distance and the third distance are the same. The pedal automatic production system according to claim 1, wherein the automatic mandrel distributing device further includes at least one stabilizing mechanism, the at least one stabilizing mechanism is movably arranged on the base and corresponds to the second position, and the processing unit is electrically The stabilizing mechanism is connected to each stabilizing mechanism; wherein, when the second sensing unit senses the first accepting portion at the second position, the processing unit drives the stabilizing mechanism to contact the mandrel located at the first accepting portion. The pedal automatic production system as described in claim 1, wherein the first position and the second position are located in a first direction, the base is provided with a chute extending toward the first direction, and the movable part is further provided with a chute The card protrusion located in the chute. The pedal automatic production system as described in claim 1, wherein the automatic mandrel distributing device further includes a lifting assembly, the first receiving part includes a bearing part that can receive the mandrel, and the lifting assembly drives the bearing part on the Move between an upper position and a lower position, the upper position is closer to the exit than the lower position; wherein, when the bearing part is in the first position, the bearing part is in the lower position; when the bearing part is in the second position In the second position, the bearing part is located at the upper position. The pedal automatic production system as described in claim 6, wherein a rising direction is defined from the lower position to the upper position, the first receiving part includes a base, and the base is provided with at least one guide hole extending along the rising direction , the loading part is provided with the lifting assembly, the lifting assembly includes at least one guide member movably passing through the guide hole, the base is provided with at least one guide slope, each of the guide slopes is from the first position to the second position The direction extending gradually extends toward the rising direction, and the guide member can move along the guide slope. The pedal automated production system as described in any one of claims 1 to 7, further includes an assembly platform and a detection module, the assembly platform includes a mounting part, and the mounting part can be placed on a relative to the detection module moving between a first assembly position and a second assembly position, the detection module corresponds to the first assembly position; the processing unit is electrically connected to the detection module; when the detection module detects the mandrel , the processing unit drives the installation part from the first assembly position to the second assembly position. The pedal automatic production system as described in Claim 8 further includes a pedal supply area and a feeding mechanism, the pedal supply area supplies a pedal, and the feeding mechanism can be placed between the pedal supply area and the second assembly position move, the feeding mechanism can pick up the pedal releasably, the processing unit is electrically connected to the feeding mechanism; when the detection module detects the spindle, the processing unit drives the feeding mechanism from the pedal The supply area is for picking up the pedal to the second assembly position of the assembly platform to assemble the pedal to the spindle. The pedal automatic production system as described in claim 3, wherein the first receiving part and the second receiving part are connected to each other, and the driving source drives the first receiving part and the second receiving part to move together; the automatic mandrel distribution The device further includes two stabilizing mechanisms, each of which is movably arranged on the base, one of the stabilizing mechanisms corresponds to the second position, and the other of the stabilizing mechanisms corresponds to the third position; wherein, when the second sensing unit When sensing the first receiving portion at the second position, the processing unit drives the stabilizing mechanism corresponding to the second position to contact the mandrel located at the first receiving portion, and when the third sensing unit senses the When there is the first receiving portion at the third position, the processing unit drives the stabilizing mechanism corresponding to the third position to contact the mandrel located at the second receiving portion; each stabilizing mechanism includes two relatively movable clamping arms , when the second sensing unit or the third sensing unit senses the mandrel, the processing unit can drive the two clamping arms of one of the stabilizing mechanisms to clamp against the mandrel; the first position and the second The position is located in a first direction, the base is provided with a chute extending toward the first direction, and the movable part is further provided with a protrusion sliding in the chute; the base is provided with a slot and a The wall of the groove, the chute is arranged on the wall, the movable part is arranged in the container, the driving source is arranged outside the container, and a telescopic driving rod of the driving source is connected to the card protrusion; The automatic mandrel dispensing device further includes a lifting assembly, the first receiving part includes a bearing part for receiving the mandrel, and the lifting assembly drives the bearing part to move between an upper position and a lower position, the upper position Closer to the outlet than the lower position; wherein, when the bearing part is at the first position, the bearing part is at the lower position; when the bearing part is at the second position, the bearing part is at the upper position; the lower position to the upper position to define a rising direction, the first receiving part includes a base, the base is provided with at least one guide hole extending along the rising direction, the bearing part is provided with the lifting assembly, and the lifting assembly includes at least A guide member movably pierced through the guide hole, the base is provided with a guide inclined surface, the guide inclined surface extends from the first position to the second position and gradually extends towards the rising direction; the base is tubular, the base The seat is provided with an accommodating space open towards the rising direction, the bearing part is located in the accommodating space, when the bearing part is at the upper position, the mandrel protrudes from the accommodating space; when the bearing part is at the lower position , the mandrel does not protrude and is located in the accommodating space, and the outlet is located in the rising direction; the pedal automatic production system further includes an assembly platform and a detection module, the assembly platform includes a mounting part, the installation The part can move between a first assembly position and a second assembly position, the detection module corresponds to the first assembly position, the assembly platform can move relative to the detection module; the processing unit is electrically connected to the detection module detection module; when the detection module detects the mandrel, the processing unit drives the mounting part from the first assembly position to the second assembly position; the pedal automatic production system further includes a pedal supply area and a Conveying mechanism, the pedal supply area for According to a pedal, the feeding mechanism can move between the pedal supply area and the second assembly position, the feeding mechanism can pick up the pedal releasably, and the processing unit is electrically connected to the feeding mechanism; when the detecting When the measuring module detects the mandrel, the processing unit drives the conveying mechanism to pick up the pedal from the pedal supply area to the second assembly position of the assembly platform to assemble the pedal to the mandrel; The unit and the feeding mechanism are each a mechanical arm.

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