TW202304345A - Method and device for fastening bristles in a bristle carrier - Google Patents

Method and device for fastening bristles in a bristle carrier Download PDF

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TW202304345A
TW202304345A TW111120875A TW111120875A TW202304345A TW 202304345 A TW202304345 A TW 202304345A TW 111120875 A TW111120875 A TW 111120875A TW 111120875 A TW111120875 A TW 111120875A TW 202304345 A TW202304345 A TW 202304345A
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Taiwan
Prior art keywords
opening
bristle carrier
bristle
tool
deformation tool
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TW111120875A
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Chinese (zh)
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巴爾特傑勒德 布舍裡
克里斯 德皮克爾
亨克 范登布斯基
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比利時商Gb保捷利公眾有限公司
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Publication of TW202304345A publication Critical patent/TW202304345A/en

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    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46BBRUSHES
    • A46B3/00Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
    • A46B3/06Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier by welding together bristles made of metal wires or plastic materials
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies
    • A46D3/045Machines for inserting or fixing bristles in bodies for fixing bristles by fusing or gluing to a body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/567Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using a tamping or a swaging operation, i.e. at least partially deforming the edge or the rim of a first part to be joined to clamp a second part to be joined
    • B29C65/568Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using a tamping or a swaging operation, i.e. at least partially deforming the edge or the rim of a first part to be joined to clamp a second part to be joined using a swaging operation, i.e. totally deforming the edge or the rim of a first part to be joined to clamp a second part to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/02Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/022Mechanical pre-treatments, e.g. reshaping
    • B29C66/0224Mechanical pre-treatments, e.g. reshaping with removal of material
    • B29C66/02241Cutting, e.g. by using waterjets, or sawing
    • B29C66/02242Perforating or boring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/69General aspects of joining filaments 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81415General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81415General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled
    • B29C66/81419General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled and flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81427General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/822Transmission mechanisms
    • B29C66/8225Crank mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/42Brushes
    • B29L2031/425Toothbrush

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Brushes (AREA)

Abstract

A method for anchorless fastening of at least one bristle in an assigned opening, in the form of a blind hole, in a bristle carrier made of plastic as part of a subsequent brush, which has a front side from which the opening into the bristle carrier extends, wherein the at least one bristle has a thickened fastening end. After inserting the at least one bristle in the opening from the front side of the bristle carrier, wherein an impact pulse is exerted on part of the circumference or the whole circumference of the front rim of the opening, the rim is plastically deformed. The present invention further relates to a corresponding device.

Description

用於將刷毛固定在刷毛載體中的方法和裝置 Method and device for securing bristles in a bristle carrier

本發明涉及一種用於將至少一個刷毛無錨固件地固定在作為稍後的刷子的一部分的、由塑膠製成的刷毛載體中的相關聯的、構成為盲孔的開口中的方法以及一種相應的裝置。 The invention relates to a method for fastening at least one bristle without an anchor in an associated opening formed as a blind hole in a bristle carrier made of plastic as part of a later brush and a corresponding installation.

這種刷毛載體具有正面,開口從所述正面起延伸到刷毛載體中,其中至少一個刷毛具有加厚的固定端部。 Such a bristle carrier has a front side from which openings extend into the bristle carrier, at least one bristle having a thickened fastening end.

在此期間存在用於將刷毛無錨固件地固定在刷毛載體的盲孔中的新的方法。根據一種方法,將刷毛插入儲料倉中。使得所述儲料倉具有與刷毛載體相同的孔圖案。首先借助加厚的端部,所述儲料倉將刷毛推入盲孔中。所述儲料倉在正面被加熱,並且最終接觸刷毛載體的正面,並且由於溫度和壓力而使開口的邊緣成形。另一方法提出,將刷毛容納在超聲焊極中並且使用所述超聲焊極使開口的邊緣成形。 In the meantime, there are new methods for fastening bristles without anchors in blind holes of the bristle carrier. According to one method, the bristles are inserted into the storage bin. Such that the silo has the same hole pattern as the bristle carrier. Firstly by means of the thickened ends, the magazine pushes the bristles into the blind holes. The magazine is heated on the front side and eventually contacts the front side of the bristle carrier and the edge of the opening is shaped due to the temperature and pressure. Another method provides for accommodating the bristles in a sonotrode and shaping the edge of the opening with the sonotrode.

本發明的目的是,提供一種方法和一種裝置,借助所述方法和所述裝置能夠進一步提升週期時間。 The object of the present invention is to provide a method and a device with which the cycle time can be further increased.

根據本發明的方法的特徵在於以下步驟: The method according to the invention is characterized by the following steps:

將具有加厚的固定端部的至少一個刷毛首先從刷毛載體的正面起推入開口中,其中刷毛載體具有環境溫度, At least one bristle with a thickened fastening end is first pushed into the opening from the front side of the bristle carrier, wherein the bristle carrier has an ambient temperature,

借助於變形工具將衝擊脈衝施加到開口的正面的邊緣的部分環周或整個環周上,所述邊緣對開口的正面的口部限界,和 applying a shock pulse by means of a deformation tool to part or all of the circumference of the edge of the front face of the opening delimiting the mouth of the front face of the opening, and

在僅在口部上減小開口的橫截面,而不在開口的底部側的端部區域中減小橫截面的情況下,通過衝擊脈衝使邊緣塑性變形至小於加厚的固定端部的橫截面。 In the case of reducing the cross-section of the opening only at the mouth and not in the end region on the bottom side of the opening, the edge is plastically deformed by the impact pulse to a smaller cross-section than the thickened fixed end .

根據本發明的方法不提供刷毛載體的加熱,因為所述刷毛載體在環境溫度下變形。因此不再需要冷卻刷毛載體。此外至今為止假設:塑膠能夠通過高壓和更長的作用時間塑性變形,但是這將需要比在加熱和壓縮刷毛載體時更長的週期時間。但是,現在令人驚訝地發現,只有開口的在靠近正面的區域中的邊緣部段能夠通過短的衝擊脈衝有針對性地變形,這使得極短的週期時間成為可能。也不使整個正面成形,而是僅使開口邊緣的區域成形,即鄰接於在正面上的開口的區域。重要的是,整個盲孔的壁不發生變形。更確切地說,盲孔的底部部段相對於加厚的端部還至少部段地具有側向空隙,即至多存在一些少量接觸點,以便不會改變刷毛或刷毛束的刷毛的定向。與超聲焊極相比產生明顯簡化的工具。在超聲焊極的情況下,所述超聲焊極必須具有封閉環繞的正面,以便能夠提供良好的變形結果,但是這需要從前端插入刷毛,進而在填充時產生較小的靈活性。 The method according to the invention does not provide for heating of the bristle carrier, since said bristle carrier deforms at ambient temperature. It is therefore no longer necessary to cool the bristle carrier. Furthermore, it has been assumed so far that the plastic can be deformed plastically by high pressure and a longer exposure time, but this would require longer cycle times than when heating and compressing the bristle carrier. However, it has now been surprisingly found that only the edge section of the opening in the region close to the front side can be deformed in a targeted manner by short impact pulses, which makes extremely short cycle times possible. The entire front side is also not shaped, but only the region of the edge of the opening, ie the region adjoining the opening on the front side. It is important that the walls of the entire blind hole are not deformed. Rather, the bottom section of the blind hole also has at least a section of lateral play relative to the thickened end, ie there are at most few contact points in order not to change the orientation of the bristles of the bristles or of the bristle bundles. This results in a significantly simplified tool compared to a sonotrode. In the case of a sonotrode, the sonotrode must have a closed, surrounding front face in order to be able to provide good deformation results, but this requires insertion of the bristles from the front end, thus resulting in less flexibility when filling.

刷體由熱塑性材料製成,尤其聚丙烯或PET(Polyethylene Terephthalate,聚對苯二甲酸乙二酯)製成。已發現的是,尤其是再生PET通過新的方法和新型裝置有利地成形,因為這種再生材料不再完全具有“新材料”的特性。由於不對再生材料進行加熱,製成的刷子的產品特性非常出色,尤其是成形的區域的精度和刷毛的拔出力。 The brush body is made of thermoplastic material, especially polypropylene or PET (Polyethylene Terephthalate, polyethylene terephthalate). It has been found that especially recycled PET is advantageously shaped by new methods and new devices, since this recycled material no longer fully has the properties of a "virgin material". Due to the absence of heating of the recycled material, the resulting brushes have excellent product properties, especially the precision of the formed areas and the pull-out force of the bristles.

根據一個實施形式,整個刷子由相同的材料製成,例如由聚丙烯或PET,但是尤其由再生PET製成。通過這種與不加熱有關的措施,材料和單個部件保持其初始特性。因此不尋求在加熱溫度下的折中方案,以便例如能夠實現刷毛載體的易成形性,並且不會引起細的刷毛的負面特性。從中產生的副作用是,刷子能夠按類型回收, 因為其不由塑膠混合物製成並且也不使用金屬錨固件。 According to one embodiment, the entire brush is made of the same material, for example polypropylene or PET, but in particular recycled PET. As a result of this measure in relation to the lack of heating, the material and the individual components retain their original properties. No compromises are therefore sought with respect to the heating temperature in order, for example, to be able to achieve an easy formability of the bristle carrier without causing negative properties of the fine bristles. As a side effect from this, brushes are able to be recycled by type, Because it is not made of plastic compound and does not use metal anchors.

當然,開口的邊緣不必是圓形環,因為通過根據本發明的方法和根據本發明的裝置能夠加工所有的孔形狀(長形的、弧形的、L形的、X形的等)。 Of course, the edge of the opening does not have to be a circular ring, since all hole shapes (elongated, curved, L-shaped, X-shaped, etc.) can be processed by the method according to the invention and the device according to the invention.

通過根據本發明的方法,刷毛是從前方、側向還是後方插入變形工具中是無關緊要的。變形工具也不必是在環周方面封閉的管,多個、例如棒狀的變形工具也能夠部段地變形正面的邊緣。 With the method according to the invention, it is irrelevant whether the bristles are inserted into the shaping tool from the front, from the side or from the rear. The deformation tool also does not have to be a circumferentially closed tube, multiple, for example rod-shaped, deformation tools can also deform the edge of the front in sections.

衝擊脈衝的大小取決於要變形的品質,這又在很大程度上取決於孔的大小。 The size of the shock pulse depends on the mass to be deformed, which in turn depends to a large extent on the size of the hole.

變形工具不一定必須垂直地衝擊到正面上,而是也能夠傾斜地撞到正面上。 The deformation tool does not necessarily have to hit the front face vertically, but can also hit the front face obliquely.

此外,變形工具不一定必須遵循線性路徑,而是也能夠遵循傾斜或彎曲的路徑,例如圓形部段路徑。 Furthermore, the deformation tool does not necessarily have to follow a linear path, but can also follow a sloped or curved path, such as a circular segment path.

最後,變形工具不必平行於刷毛或刷毛束的縱軸線運動,而是能夠與此傾斜或以小的角度伸展。 Finally, the deformation tool does not have to move parallel to the longitudinal axis of the bristles or bristle tufts, but can be inclined thereto or extend at a slight angle.

衝擊脈衝能夠在小於250毫秒,尤其小於50毫秒的作用時間上施加到刷毛載體上,意即作用時間是變形工具在刷毛載體上的接觸時間。 The impact pulse can be applied to the bristle carrier with an impact time of less than 250 milliseconds, in particular less than 50 milliseconds, ie the impact time is the contact time of the deforming tool on the bristle carrier.

如在測試中得出,有利的是,作用時間至少為3毫秒。 Advantageously, as found in tests, the duration of action is at least 3 milliseconds.

如果在刷子中設有多個開口,則對所述開口例如單獨地依次裝備與其相關聯的至少一個刷毛,意即逐孔地裝備。因此非常有針對性和逐點地使用衝擊脈衝。 If a plurality of openings are provided in the brush, the openings are for example individually equipped with at least one bristle associated therewith in turn, ie hole by hole. Shock pulses are therefore used very specifically and point by point.

變形工具本身也能夠填充所有開口,並且通過塑性變形將刷毛固定在開口中。這能夠在一個工序中進行:具有沿運動方向伸出的刷毛的變形工具將該刷毛端部或刷毛束端部推入開口中,並且緊 接該端部之後的正面於是撞向刷毛載體的正面。 The deformation tool itself is also able to fill any openings and plastically deforms to hold the bristles in the openings. This can be carried out in one operation: the deformation tool with the bristles protruding in the direction of motion pushes the bristle end or the end of the bristle bundle into the opening and tightens The front side adjoining this end then hits the front side of the bristle carrier.

替選於此,存在自身的工具,所述工具首先將刷毛插入開口中,並且隨後變形工具才開始起作用。 As an alternative thereto, there is a separate tool which first inserts the bristles into the opening and only then the deformation tool comes into play.

有利的是,使用在與刷毛載體的接觸區域中管狀地構成的變形工具,以便使邊緣以封閉環繞的方式變形。或者使用具有多個彼此間隔開的挺杆的變形工具,所述挺杆使邊緣部段地變形。後一選項例如提供逐點地成形或環部段形的成形,其中成形的部段相互間隔開,類似於虛線或點線。 It is advantageous to use a tubular forming tool in the contact area with the bristle carrier in order to deform the edge in a closed circumferential manner. Alternatively, a forming tool is used which has a plurality of spaced apart tappets which deform the edge in sections. The latter option provides, for example, a point-by-point shaping or a ring-segment-shaped shaping, wherein the shaped segments are spaced apart from each other, similar to dashed or dotted lines.

替選於孔到孔填充和依次成形,變形工具能夠具有用於刷毛的多個容納部,並且將所述刷毛同時推入相關聯的開口中,並且使開口的邊緣能夠通過衝擊脈衝塑性變形。替選於此,可能甚至能夠用一個工具填充所有開口,並且然後用同一或另一工具使邊緣變形。 As an alternative to hole-to-hole filling and sequential shaping, the deformation tool can have a plurality of receptacles for the bristles and simultaneously push the bristles into the associated openings and allow the edges of the openings to be plastically deformed by impact pulses. Alternatively to this, it might even be possible to fill all openings with one tool and then deform the edges with the same or another tool.

在這種情況下,尤其使用具有多個環形或環部段形的正面的延伸部的變形工具,其中每個延伸部與一個開口相關聯,並且該延伸部使關口的正面的邊緣至少部段地塑性變形。因此排除:刷毛載體的整個正面變成並且必須成形為接觸面。 In this case, in particular a deformation tool is used which has a plurality of annular or ring-segment-shaped frontal extensions, wherein each extension is associated with an opening and the extensions make the edge of the frontal side of the gate at least sectionally Geoplastic deformation. It is therefore ruled out that the entire front side of the bristle carrier becomes and must be formed as a contact surface.

變形工具能夠垂直於口部橫截面撞向刷毛載體,或者變形工具能夠具有多個相互間隔開的挺杆,所述挺杆從側向外部朝向邊緣傾斜並且同時向內撞向刷毛載體。在此,多個挺杆將材料傾斜向下並且相互推擠,意即推入其口部區域中的開口中。 The deformation tool can strike the bristle carrier perpendicularly to the mouth cross section, or the deformation tool can have a plurality of spaced apart tappets which are inclined from the lateral exterior towards the edge and simultaneously strike inwards against the bristle carrier. Here, a plurality of tappets push the material obliquely downwards and against each other, ie into the opening in the region of its mouth.

可選地,使用具有能夠是平坦的或凸形彎曲的正面的刷毛載體。在此,開口傾斜於在開口的區域中的正面上的切線伸展,其中正面具有鄰接於開口的平坦的接觸面,所述接觸面豎直地或者以70至90°的角度相對於開口的中心軸線伸展,其中變形工具撞向接觸面。通過該選項可行的是,將刷毛或刷毛束以與正面傾斜的方式固定在刷毛載體中,而不會產生在成形時刷毛或刷毛束彎折或傾側的風險。 Optionally, a bristle carrier is used with a front face which can be flat or convexly curved. In this case, the opening runs obliquely to a tangent on the front side in the area of the opening, wherein the front side has a planar contact surface adjoining the opening, which is vertical or at an angle of 70 to 90° relative to the center of the opening. The axis is stretched, wherein the deformation tool hits the contact surface. This option makes it possible to fix the bristles or bristle bundles in the bristle carrier obliquely to the front without risking the bristles or bristle bundles being bent or tilted during shaping.

本發明的一個變型方案提出,變形工具具有平坦的正面,所述變形工具借助所述正面撞向刷毛載體和/或在正面錐形地變細,或者在端側具有錐形的凹槽,所述凹槽形成用於至少一個刷毛的容納部。 A variant of the invention provides that the shaping tool has a planar front, with which it hits the bristle carrier and/or tapers conically at the front, or has a conical recess on the end side, so that The recess forms a receptacle for at least one bristle.

變形工具例如通過置於運動中的驅動機構或驅動品質,尤其通過飛輪獲得其動能並且在變形時釋放所述動能。替選地或與驅動馬達組合,變形工具或中間接入的驅動機構通過伺服馬達或凸輪驅動。 The deformation tool acquires its kinetic energy and releases it during deformation, for example via a drive mechanism or drive mass set in motion, in particular via a flywheel. Alternatively or in combination with a drive motor, the deformation tool or the intervening drive mechanism is driven by a servomotor or a cam.

如果變形工具具有置於正面上的接觸部分以及衝擊部分,所述衝擊部分撞向接觸部分,以便將所述接觸部分撞入刷毛載體中,該移動的部分不會直接撞擊塑膠。通過該構思,能夠非常好地預先確定變形的邊緣的形狀。 If the deforming tool has a contact part placed on the front side and a striking part which strikes against the contact part in order to drive said contact part into the bristle carrier, the moving part does not directly hit the plastic. By means of this concept, the shape of the deformed edge can be predetermined very well.

變形工具應衝擊到正面中0.2-3mm深,其中塑膠也能夠稍微回彈。 The deformation tool should impact 0.2-3mm deep into the front, where the plastic can also rebound slightly.

如已經指出的,能夠首先借助於輸送工具將至少一個刷毛引入開口中,並且然後借助變形工具將其錨固在刷體中。 As already mentioned, at least one bristle can first be introduced into the opening by means of a delivery tool and then anchored in the brush body by means of a deformation tool.

上述目的也通過一種用於製造刷子和執行根據本發明的方法的裝置來實現,所述裝置具有:用於刷毛載體的保持裝置,所述刷毛載體在背面貼靠在該保持裝置上;以及變形工具,所述變形工具構成為用於撞向刷毛載體的正面並且使所述正面變形。 The above-mentioned object is also achieved by a device for producing a brush and carrying out the method according to the invention, said device having a holding device for a bristle carrier against which the bristle carrier rests on the rear; and a deformation A tool is designed to hit the front side of the bristle carrier and deform the front side.

要強調的是,上文提及的所有特徵也能夠在根據本發明的裝置中使用並且能夠在該處實現,以及相反地,所述裝置的以下特徵也能夠在該方法中使用。 It should be emphasized that all the features mentioned above can also be used in the device according to the invention and can be implemented there, and conversely, the following features of the device can also be used in the method.

因此,如所提及的,例如設有輸送工具,所述輸送工具將刷毛推入其開口中,這不是變形工具的一部分。 Thus, as mentioned, for example, a delivery tool is provided which pushes the bristles into their openings, which is not part of the deformation tool.

變形工具能夠具有放置在正面的接觸部分以及衝擊部分,該衝擊部分撞向所述接觸部分,以便能夠將所述接觸部分推入刷毛載體中。 The deformation tool can have a contact part placed on the front and a striking part which strikes against the contact part in order to be able to push the contact part into the bristle carrier.

開口能夠具有中心軸線,所述中心軸線傾斜於在開口的區域中的正面的切線伸展,所述正面能夠是平坦的或凸形地構成的,其中所述正面具有鄰接於開口的平坦的接觸面,所述接觸面以70至90°的角度相對於開口的中心軸線伸展,其中變形工具能夠撞向接觸面。 The opening can have a center axis which runs obliquely to the tangent of the front side in the region of the opening, which can be flat or convex, wherein the front side has a flat contact surface adjoining the opening. , the contact surface extends at an angle of 70 to 90° relative to the central axis of the opening, wherein the deformation tool can strike the contact surface.

為了能夠實現將刷毛側向輸送到變形工具中,變形工具能夠被分開。為此提供從側面進入到變形工具中的刷毛輸送裝置。 In order to enable a lateral transport of the bristles into the shaping tool, the shaping tool can be divided. For this purpose, a bristle feed is provided that enters the forming tool from the side.

10:刷毛載體 10: Bristle carrier

12:開口 12: opening

14:刷毛束 14:Bristle bundle

16:鑽孔工具 16:Drilling tool

18,31:正面 18,31: Front

20:開口邊緣 20: Opening edge

22:壁的內側 22: Inner side of the wall

24:加厚的固定端部 24:Thickened fixed end

26:變形工具 26: Morph Tool

28:容納部 28:Accommodating Department

29:底部 29: Bottom

32:保持裝置 32: Holding device

36:收縮部 36: contraction part

38:凹部 38: Concave

40:端部區域 40: end area

42:刷毛儲料倉 42:Bristle storage bin

44:分離裝置 44: Separation device

46:加熱裝置 46: Heating device

50:挺杆 50: Tappet

52:狹縫 52: Slit

60:輸送工具 60: Conveyor

70:延伸部 70: Extension

71:錐體 71: Cone

72:凹槽 72: Groove

74:倒圓部 74: rounded part

76:飛輪 76: flywheel

78:滑塊 78:Slider

80:接觸部分 80: contact part

82:衝擊部分 82: Impact part

90:凹入的接觸面 90: Concave contact surface

100:刷毛輸送裝置 100: Bristle delivery device

S:深度 S: Depth

從下面的說明書和下面所參考的圖式中得出本發明的其它特徵和優點。在圖式中示出: Further characteristics and advantages of the invention emerge from the following description and the drawings referred to below. Shown in the diagram:

圖1示出刷毛載體作為稍後製成的刷子的一部分與鑽孔工具的視圖; Figure 1 shows a view of the bristle carrier as part of a brush made later with a drilling tool;

圖2示出按照根據本發明的方法將刷毛束推入和固定到刷毛載體的開口中; Fig. 2 shows that according to the method according to the invention the bristle bundle is pushed and fixed in the opening of the bristle carrier;

圖3示出變形工具作為根據本發明的裝置的一部分的變型方案; Figure 3 shows a variant of a deformation tool as part of the device according to the invention;

圖4示出變形工具在撞擊到刷毛載體上作為根據本發明的方法和根據本發明的裝置的一部分的放大視圖; Figure 4 shows an enlarged view of the deformation tool as part of the method according to the invention and the device according to the invention as it impinges on the bristle carrier;

圖5示出穿過放大的刷毛載體與固定在其上的刷毛束的剖視圖; Figure 5 shows a sectional view through the enlarged bristle carrier and the bristle bundle fixed thereon;

圖6示出用於執行根據本發明的方法的根據本發明的裝置的一個變型方案; FIG. 6 shows a variant of the device according to the invention for carrying out the method according to the invention;

圖7示出變形工具作為根據本發明的裝置的一部分的另一變型方案; FIG. 7 shows another variant of a deformation tool as part of the device according to the invention;

圖8示出具有傾斜地伸展的開口的刷毛載體的立體圖; Figure 8 shows a perspective view of a bristle carrier with obliquely running openings;

圖9示出穿過根據圖8的具有推入的刷毛束的刷毛載體的剖視圖; FIG. 9 shows a sectional view through the bristle carrier according to FIG. 8 with pushed-in bristle tufts;

圖10示出穿過能夠在本發明中使用的變形工具的變型方案的剖視圖; Figure 10 shows a sectional view through a variant of a deformation tool that can be used in the present invention;

圖11示出穿過變形工具的另一變型方案的剖視圖; Figure 11 shows a sectional view through another variant of the deformation tool;

圖12示出變形工具的一個附加的變型方案; Figure 12 shows an additional variant of the deformation tool;

圖13示出具有多個彼此間隔開的挺杆的變形工具,所述挺杆一起形成變形工具; Figure 13 shows a deformation tool having a plurality of spaced apart tappets which together form a deformation tool;

圖14示出具有飛輪驅動裝置的根據本發明的裝置的另一變型方案的剖視圖;和 Figure 14 shows a sectional view of another variant of the device according to the invention with a flywheel drive; and

圖15示出具有接觸部分和衝擊部分的根據本發明的裝置的又一變型方案,所述接觸部分和所述衝擊部分一起形成變形工具。 FIG. 15 shows a further variant of the device according to the invention with a contact part and an impact part which together form a deformation tool.

在圖1中示出刷毛載體10,所述刷毛載體是製成的刷子一部分。刷毛載體10由熱塑性塑膠製成,尤其由聚丙烯或新型或再生PET製成,並且具有大量開口12,一個或多個刷毛,意即還有刷毛束14(參見圖2)插入所述開口中並且能夠無錨固件地固定在所述刷毛載體10中。 FIG. 1 shows a bristle carrier 10 which is part of the finished brush. The bristle carrier 10 is made of thermoplastic, especially polypropylene or new or recycled PET, and has a plurality of openings 12 into which one or more bristles, that is to say also bristle bundles 14 (see FIG. 2 ), are inserted. And it can be fastened in the bristle carrier 10 without anchors.

根據一個實施形式,整個刷子由相同的材料製成,例如由聚丙烯或PET,但是尤其由再生PET製成。 According to one embodiment, the entire brush is made of the same material, for example polypropylene or PET, but in particular recycled PET.

稍後的刷子能夠是任何類型的刷子,其能夠是家用刷子、牙刷等。刷毛載體10例如也能夠是整個刷毛載體或者是刷毛載體的一部分,例如稍後製備有刷毛束的小板,所述小板與刷毛體的其餘部分結合,例如通過包覆成形、焊接、粘合等結合。 The later brush can be any type of brush, it can be a household brush, a toothbrush, etc. The bristle carrier 10, for example, can also be the entire bristle carrier or a part of the bristle carrier, such as a small plate with bristle bundles prepared later, which is combined with the rest of the bristle body, for example by overmolding, welding, gluing Wait for the combination.

在刷毛載體10中的開口12通過鑽孔產生,如象徵性地經由所示出的鑽孔工具16所表示,或者在注塑刷毛載體10時產生。 The openings 12 in the bristle carrier 10 are produced by drilling, as indicated symbolically by the shown drilling tool 16 , or when the bristle carrier 10 is injection molded.

開口12尤其是盲孔。 The opening 12 is in particular a blind hole.

另一特點在於,開口12直至底部柱形地構成,即不具有側凹部等。 A further feature is that the opening 12 has a cylindrical design up to the base, ie has no undercuts or the like.

開口從刷毛載體10的正面18開始,並且開口的口部在正面18上被開口邊緣20包圍,所述開口邊緣環形地圍繞在正面18上的開口12。 The opening starts from the front side 18 of the bristle carrier 10 and the mouth of the opening is surrounded on the front side 18 by an opening edge 20 which annularly surrounds the opening 12 on the front side 18 .

開口12本身通過對開口12限界的壁的內側22限定。 The opening 12 itself is delimited by the inner side 22 of the wall delimiting the opening 12 .

在根據圖1的實施形式中,開口12與正面18成直角地伸展,是其但也能夠傾斜於此伸展(參見圖8和9)。 In the embodiment according to FIG. 1 , the opening 12 runs at right angles to the front face 18 , but can also run obliquely thereto (see FIGS. 8 and 9 ).

至少一個刷毛或刷毛束14插入相應的開口12中並且固定在其中,其中至少一個刷毛或刷毛束具有加厚的固定端部24。 At least one bristle or bristle bundle 14 is inserted into the corresponding opening 12 and fixed therein, wherein at least one bristle or bristle bundle has a thickened fastening end 24 .

這種加厚的固定端部24如下產生:刷毛束的單個或多個刷毛被一起加熱和熔化,使得形成塞子或一種類型的由塑膠材料製成的球,其橫截面比單個刷毛更厚,或者如果將刷毛束14插入刷毛載體10中,則其橫截面比刷毛束14的橫截面更厚。在刷毛束14的情況下,加厚的固定端部是刷毛束14的所有刷毛的共同的固定端部,因為刷毛端部的熔化的塑膠融合在一起,使得刷毛束14的刷毛相互連接。 This thickened fixed end 24 is produced as follows: the single or multiple bristles of the bristle bundle are heated and melted together so that a plug or a type of ball made of plastic material is formed, thicker in cross-section than the individual bristles, Or if the bristle bundle 14 is inserted into the bristle carrier 10 , its cross-section is thicker than the cross-section of the bristle bundle 14 . In the case of the bristle bundle 14 , the thickened fastening end is the common fastening end of all the bristles of the bristle bundle 14 , since the melted plastic of the bristle ends fuses together so that the bristles of the bristle bundle 14 are connected to each other.

單個刷毛或刷毛束14通過變形工具26(參見圖2)錨固在刷毛載體10中,更確切地說無錨固件地錨固。這在下面根據圖3和4在一個實施形式中描述。 The individual bristles or bristle bundles 14 are anchored in the bristle carrier 10 by means of a deformation tool 26 (see FIG. 2 ), that is to say anchored without anchors. This is described below in an embodiment with reference to FIGS. 3 and 4 .

變形工具26是管狀的並且具有呈中央通道形式的容納部28。 The deformation tool 26 is tubular and has a receptacle 28 in the form of a central channel.

例如,具有加厚的固定端部24的刷毛束14從前方被推入容納部28中(這不應理解為限制性的),使得如在圖4中所示出的,固定端部在正面從變形工具26中伸出。 For example, a bristle bundle 14 with a thickened fastening end 24 is pushed into the receptacle 28 from the front (this should not be understood as restrictive), so that, as shown in FIG. 4 , the fastening end is at the front Protrudes from the deformation tool 26 .

隨後,位於可移位和可移動的工具保持器上的變形工具26被移動至相關聯的開口12,刷毛束14應插入所述開口中。 Subsequently, the deformation tool 26 on the displaceable and movable tool holder is moved to the associated opening 12 into which the bristle tuft 14 is to be inserted.

如在圖4中所示出的,變形工具26撞向正面18,其中在變形工具26的正面31與刷毛載體10的正面18接觸之前,伸出變形工具26的固定端部24被推入開口12中。 As shown in FIG. 4, the deformation tool 26 hits the front face 18, wherein the fixed end 24 of the protruding deformation tool 26 is pushed into the opening before the front face 31 of the deformation tool 26 comes into contact with the front face 18 of the bristle carrier 10. 12 in.

在此,優選地,但是這也不應理解為限制性的,固定端部24貼靠在開口12的底部29上。 In this case, preferably, but this is not to be understood as restrictive, however, the fastening end 24 bears against the bottom 29 of the opening 12 .

開口12的橫截面在此(垂直於刷毛或刷毛束14的縱向延伸部)協調至如下橫截面,其至少與加厚的固定端部24的橫截面一樣大,優選略大於加厚的固定端部的橫截面。因此,固定端部24能夠在不夾緊或摩擦的情況下插入開口12中。 The cross section of the opening 12 here (perpendicular to the longitudinal extension of the bristles or bristle bundles 14) is adjusted to a cross section that is at least as large as the cross section of the thickened fastening end 24, preferably slightly larger than the thickened fastening end cross-section of the section. Thus, the fixed end 24 can be inserted into the opening 12 without pinching or friction.

一旦正面18、31彼此接觸,開始所謂的作用時間,即變形工具與刷毛載體的接觸時間。這種僅持續最多250毫秒、尤其小於50毫秒的持續的接觸引起邊緣20的靠近正面18的部段在稍後變形的開口12的整個深度的最大70%的深度s上的塑性變形。在該區域中,開口的橫截面,即開口12的口部區域朝向正面18在橫截面上漸縮,以形成收縮部36(參見圖4),更確切地說,使得刷毛束14不能再被拉出。 As soon as the front faces 18 , 31 are in contact with each other, the so-called exposure time, ie the contact time of the deforming tool with the bristle carrier, begins. This continuous contact, which lasts only at most 250 milliseconds, in particular less than 50 milliseconds, causes a plastic deformation of the section of edge 20 close to front face 18 at a depth s of at most 70% of the entire depth of opening 12 which is deformed later. In this region, the cross-section of the opening, ie the mouth region of the opening 12, tapers in cross-section towards the front face 18 to form a constriction 36 (see FIG. 4 ), so that the bristle bundles 14 can no longer be pull out.

接觸時間應為至少3毫秒長。 The contact time should be at least 3 milliseconds long.

可選地,加厚的端部24能夠輕微壓向開口的底部。 Optionally, the thickened end 24 can press slightly towards the bottom of the opening.

開口的較深的區域,意即底部側的端部區域40保持不變形,意即在此,通過衝擊不會對加厚的端部24施加持久的力。尤其,在此,在端部24和開口的內側之間也能夠存在側向間隙。 The deeper region of the opening, that is to say the bottom-side end region 40 remains undeformed, ie no permanent force is exerted on the thickened end 24 by impact here. In particular, there can also be a lateral gap here between the end 24 and the inner side of the opening.

刷毛束14能夠夾緊在收縮部的區域中。 The bristle bundle 14 can be clamped in the region of the constriction.

如在圖4中能夠識別出的,加厚的固定端部24沒有相 對於正面18向外突出,而是完全相反,其位於正面18下方與在邊緣側成形的正面18相距一定的間距處。 As can be recognized in FIG. 4, the thickened fixed end 24 has no corresponding For the front side 18 protruding outwards, but on the contrary, it is located below the front side 18 at a certain distance from the front side 18 formed on the edge side.

例如,正面31能夠是平坦的。 For example, the front face 31 can be flat.

容納部28的橫截面能夠最小程度地大於刷毛束14的橫截面或者也能夠最小程度地略小於其,其中在這種情況下刷毛束14經由漏斗狀的引入輔助裝置引入容納部28中或者容納部28在正面31的區域中具有漏斗狀的加寬部,以便於推入刷毛束14。 The cross-section of the receptacle 28 can be minimally larger than the cross-section of the bristle bundle 14 or can also be minimally slightly smaller, wherein in this case the bristle bundle 14 is introduced into the receptacle 28 via a funnel-shaped insertion aid or accommodated The section 28 has a funnel-shaped widening in the region of the front side 31 in order to facilitate the insertion of the bristle bundles 14 .

另一變型方案提出,變形工具26類似於鑽孔夾頭的夾爪縱向開槽(參見圖3)或者由多個(例如殼形)挺杆50(參見圖13)構成,其中在此挺杆50沒有像在其它變型方案中那樣垂直於正面撞擊,而是傾斜於正面並且輕微地相互撞擊。然後,變形的區域是環的在環周方面彼此間隔開的部段。 Another variant provides that the deformation tool 26 is slotted longitudinally like the jaws of a drill chuck (see FIG. 3 ) or is formed from a plurality of (for example shell-shaped) tappets 50 (see FIG. 13 ), wherein here the tappets 50 do not strike perpendicularly to the front as in the other variants, but obliquely to the front and hit each other slightly. The deformed regions are then sections of the ring that are spaced apart from one another in terms of the circumference.

在開槽的變形工具或者由多個挺杆50構成的變形工具中,刷毛束14或單個刷毛能夠側向地推入狹縫52中或位於挺杆50之間的間隙中。替選地,也能夠將刷毛束14從背面起輸送到容納部28中。 In the case of a slotted shaping tool or a shaping tool consisting of a plurality of tappets 50 , the bristle bundles 14 or individual bristles can be pushed laterally into the slots 52 or in the gaps between the tappets 50 . Alternatively, the bristle bundles 14 can also be transported from the rear into the receptacle 28 .

在該方法期間,刷毛載體10牢固地保持在相應的裝置的保持裝置32中,參見圖14。 During this method, the bristle carrier 10 is held firmly in the holding device 32 of the corresponding device, see FIG. 14 .

還應強調的是,也能夠為所有實施形式提供輸送工具60(參見圖2),借助所述輸送工具首先將單個刷毛或多個單個刷毛或刷毛束14或多個刷毛束14傳送至刷毛載體10並且移入相關聯的開口12中。然後才將一個或多個變形工具26移向它們,所述變形工具然後撞擊正面的開口邊緣20,以用於在一個或多個開口邊緣20的區域中將刷毛載體塑性變形。 It should also be emphasized that a delivery means 60 (see FIG. 2 ) can also be provided for all embodiments, by means of which first a single bristle or a plurality of individual bristles or a bristle bundle 14 or a plurality of bristle bundles 14 are conveyed to the bristle carrier 10 and move into the associated opening 12. Only then are one or more deformation tools 26 moved towards them, which then strike the front opening edge 20 in order to plastically deform the bristle carrier in the region of the opening edge or edges 20 .

圖5示出在完成變形的刷毛載體10中建立凹部38,所述刷毛載體在開口邊緣20的區域中,在變形工具26進入刷毛載體 10中的位置處建立凹部。如已經提到的,該凹部能夠完全環形地環繞或者也僅形成開口邊緣的部段。 FIG. 5 shows the establishment of a recess 38 in the finished deformed bristle carrier 10 in the region of the opening edge 20 after the deformation tool 26 enters the bristle carrier Create a recess at the position in 10. As already mentioned, the recess can surround completely annularly or also only form a section of the edge of the opening.

在根據圖2的裝置中,借助變形工具26依次填充每個開口12並且將其開口邊緣成形,使得開口被一個接一個地填充。由於非常短的節拍時間,這易於實現。 In the device according to FIG. 2 , each opening 12 is filled in succession and its opening edge is shaped by means of the forming tool 26 , so that the openings are filled one after the other. This is easy to achieve due to the very short cycle times.

然而也能夠設想的是,如這在圖7中所示出的,變形工具具有用於多個刷毛束14或者甚至用於刷毛載體的所有刷毛束(或單個刷毛)的容納部。 However, it is also conceivable, as this is shown in FIG. 7 , that the shaping tool has a receptacle for a plurality of bristle bundles 14 or even for all bristle bundles (or individual bristles) of a bristle carrier.

然而,因為避免必須成形過大的面積,因此變形工具不會撞擊到刷毛載體的整個正面上,而是實際上在開口周圍的邊緣的區域中撞擊。 However, because avoiding having to shape an excessively large area, the deformation tool does not impinge on the entire front side of the bristle carrier, but actually in the region of the edge around the opening.

因此,在根據圖4的變型方案中,變形工具具有多個環形或環部段形的正面的延伸部70,所述延伸部包圍在變形工具26中的相應的容納開口。然後將這些延伸部70中的每個與刷毛載體中的開口相關聯,並且該延伸部70然後至少部段地將開口的正面的邊緣塑性變形。 In the variant according to FIG. 4 , the deformation tool therefore has a plurality of annular or ring-segment-shaped frontal extensions 70 which surround corresponding receiving openings in the deformation tool 26 . Each of these extensions 70 is then associated with an opening in the bristle carrier, and this extension 70 then plastically deforms the edge of the front face of the opening at least in sections.

變形工具26在其正面31的區域中的形狀能夠有所不同。通常,正面31是平坦的,如這在圖3中所示出的。 The shape of the deformation tool 26 in the region of its front side 31 can vary. Typically, the front face 31 is flat, as this is shown in FIG. 3 .

在根據圖4的實施形式中,變形工具26的正面具有向前變細的錐體71,所述錐體應便於進入塑膠中。 In the embodiment according to FIG. 4 , the front side of the shaping tool 26 has a tapering cone 71 which is intended to facilitate penetration into the plastic.

圖10示出該變型方案並且還示出:正面31作為閉合的環環繞。 FIG. 10 shows this variant and also shows that the front side 31 surrounds as a closed ring.

在根據圖11的變型方案中,用於在變形工具26中容納刷毛束24的凹槽朝向正面的端部錐形地加寬。當刷毛或刷毛束從前方被推入時,錐形的凹槽72簡化了刷毛或刷毛束14的容納。此外, 正面的端部也呈輕微楔形的,意即塑膠材料在此從外部向內通過上述錐形凹槽72被推入。 In the variant according to FIG. 11 , the recess for receiving the bristle bundle 24 in the forming tool 26 widens conically towards the front end. The conical recess 72 simplifies the receiving of the bristles or bristle bundles 14 when the bristles or bristle bundles are pushed in from the front. also, The front end is also slightly wedge-shaped, ie the plastic material is pushed in here from the outside inwards through the aforementioned conical recess 72 .

在根據圖12的變型方案中,變形工具26在其前端部上是不平坦的,而是具有倒圓部74。 In the variant according to FIG. 12 , the deformation tool 26 is not flat at its front end but has a rounding 74 .

根據圖6的變型方案示出本發明的另一選項,在此經由轉動的分離裝置44始終從刷毛儲料倉42中取出刷毛束14。然後通過象徵性地示出的加熱裝置46熔化固定端部,以形成加厚部。 The variant according to FIG. 6 shows a further option of the invention, in which the bristle bundles 14 are always removed from the bristle magazine 42 via the rotating separating device 44 . The fastening end is then melted by means of a symbolically indicated heating device 46 to form the thickening.

隨後將刷毛束14從分離裝置44中取出並且借助於刷毛輸送裝置100傳送到變形工具26中。替選於此,變形工具26從分離裝置44中取出刷毛束14。 The bristle bundles 14 are then removed from the separating device 44 and conveyed by means of the bristle transport device 100 into the forming tool 26 . Alternatively, the deformation tool 26 removes the bristle bundle 14 from the separating device 44 .

還要強調的是,在所示出的實施形式中,依次地裝備開口12,更確切地說借助於變形工具26依次地裝備。 It should also be emphasized that in the embodiment shown, the openings 12 are equipped one after the other, more precisely with the aid of the forming tool 26 .

在這種情況下,例如帶有刷體的保持裝置32在每個刷毛束固定週期之後執行定位運動,以便將下一開口相對於變形工具26定位(所謂的孔到孔運動),以便然後能夠開始下一固定週期。替選地,變形工具26能夠相對於保持靜止的刷體保持裝置32運動。 In this case, for example, the holding device 32 with the brush body performs a positioning movement after each fixed cycle of the bristle tufts in order to position the next opening relative to the deformation tool 26 (so-called hole-to-hole movement) in order to then be able to Start the next fixed cycle. Alternatively, the deformation tool 26 can be moved relative to the stationary brush body holder 32 .

能夠用於引起這種孔到孔運動的裝置和機構與眾所周知的刷子鑽孔和填塞機中的那些裝置和機構類似或相同地構成。 The devices and mechanisms that can be used to cause this hole-to-hole movement are similar or identical to those in well known brush drilling and packing machines.

為了實現快速的節拍時間,如其所示出的,根據本發明的裝置也能夠通過根據圖14的飛輪品質(在此是飛輪76)驅動,因為飛輪將其動能傳遞給變形工具26。飛輪76能夠經由伺服馬達或轉動的凸輪驅動。替選於此,變形工具通過伺服馬達或轉動的凸輪直接驅動或通過中間接入的驅動機構驅動。 In order to achieve fast cycle times, as shown, the device according to the invention can also be driven by the quality of the flywheel (here flywheel 76 ) according to FIG. The flywheel 76 can be driven via a servo motor or a rotating cam. As an alternative thereto, the shaping tool is driven directly by a servomotor or a rotating cam or by an intervening drive mechanism.

也可行的是,如其在圖14中所示出的,在容納部28的內部中的滑塊78在將變形工具撞在刷毛載體10的正面上之前從該 容納部28中將刷毛束14進一步推出。然後,如果加厚的端部24貼靠在開口12的底部29上,那麼變形工具26沿著刷毛束14進一步向下推向刷毛載體10。 It is also possible that, as it is shown in FIG. The bristle bundle 14 is pushed further out of the receptacle 28 . Then, if the thickened end 24 bears against the bottom 29 of the opening 12 , the deformation tool 26 is pushed further down the bristle bundle 14 towards the bristle carrier 10 .

變形工具26優選僅進入刷毛載體10的正面18中0.2至3mm的深度。 The deformation tool 26 preferably only penetrates into the front side 18 of the bristle carrier 10 to a depth of 0.2 to 3 mm.

而在至今為止的實施形式中,變形工具完全移動並且撞向正面18,但是在根據圖15的實施形式中,變形工具多件式地構成。所述變形工具包括所謂的接觸部分80,所述接觸部分在衝擊脈衝之前置於正面18上,並且如果其更大面積地構成,則其能夠具有一個或多個上文提及的延伸部70。替選地,接觸部分80相對地是具有適配於開口邊緣的橫截面的管。 Whereas in the previous embodiment the deformation tool moved completely and hit the front face 18 , in the embodiment according to FIG. 15 the deformation tool is designed in multiple parts. The deformation tool comprises a so-called contact part 80 which is placed on the front face 18 before the impact pulse and which, if it is designed over a larger area, can have one or more of the above-mentioned extensions. 70. Alternatively, the contact portion 80 is instead a tube with a cross-section adapted to the edge of the opening.

然後,變形工具還附加地包括衝擊部分82,所述衝擊部分82以高的脈衝撞到已經貼靠在刷毛載體上的接觸部分80上,能夠使其進入塑膠中,使得所述接觸部分塑性變形。在該變型方案中更簡單的是,通過不同的接觸部分80適配於開口12的形狀和位置。 The deforming tool then additionally comprises an impact part 82, which strikes with high pulses the contact part 80 already resting on the bristle carrier, which can penetrate into the plastic so that the contact part is plastically deformed . In this variant it is simpler to adapt the shape and position of the opening 12 by means of different contact portions 80 .

而在所述實施形式中,刷毛束14始終垂直於正面插入,但是在根據圖8和9的變型方案中,提供刷毛束14相對於正面18傾斜裝入。正面18在此能夠是平坦的或者也能夠是凸形或凹形彎曲的。在該變型方案中重要的是,正面具有朝向開口12的階梯狀凹部。意即,鄰接於實際的開口12的是平坦的、凹入的接觸面90,所述接觸面豎直地或至少以70-90°的角度相對於開口12的中心軸線A伸展。由於通向開口12的這種特殊的凹部,刷毛束14在成形時不會重新定向或彎折。 Whereas in the described embodiment the bristle bundles 14 are always inserted perpendicularly to the front side, in the variant according to FIGS. 8 and 9 provision is made for the bristle bundles 14 to be inserted obliquely with respect to the front side 18 . The front side 18 can here be flat or also be curved convexly or concavely. What is important in this variant is that the front side has a stepped recess facing the opening 12 . This means that adjoining the actual opening 12 is a flat, concave contact surface 90 which runs vertically or at least at an angle of 70-90° relative to the central axis A of the opening 12 . Due to this special recess leading to the opening 12, the bristle bundles 14 are not reoriented or bent during shaping.

然後,變形工具撞向形成開口邊緣的接觸面。 The deformation tool then strikes the contact surface forming the edge of the opening.

在凸形或凹形的正面18的情況下,在此,開口12傾斜於在開口12的區域中的正面上的相應的切線伸展。在平坦的正面18 的情況下,切線當然位於相應的平面中。 In the case of a convex or concave front face 18 , the opening 12 runs obliquely to the corresponding tangent on the front face in the region of the opening 12 . 18 on the flat front In the case of , the tangents of course lie in the corresponding planes.

10:刷毛載體 10: Bristle carrier

12:開口 12: opening

14:刷毛束 14:Bristle bundle

20:開口邊緣 20: Opening edge

22:壁的內側 22: Inner side of the wall

24:加厚的固定端部 24:Thickened fixed end

26:變形工具 26: Morph tool

28:容納部 28:Accommodating Department

29:底部 29: Bottom

32:保持裝置 32: Holding device

76:飛輪 76: flywheel

78:滑塊 78:Slider

Claims (19)

一種用於將至少一個刷毛無錨固件地固定在刷毛載體中的相關聯的、構成為盲孔的開口(12)中的方法,所述刷毛載體作為稍後的刷子的一部分由塑膠製成,所述刷子具有正面(18),所述開口(12)從所述正面起伸展到所述刷毛載體(10)中,其中至少一個所述刷毛具有加厚的固定端部(24),其特徵在於以下步驟: A method for anchor-free fixing of at least one bristle in an associated opening (12) formed as a blind hole in a bristle carrier made of plastic as part of a later brush, The brush has a front side (18), from which the opening (12) extends into the bristle carrier (10), wherein at least one of the bristles has a thickened fixed end (24), characterized in lies in the following steps: (a)將具有加厚的固定端部(24)的至少一個刷毛首先從所述刷毛載體(10)的正面(18)起推入所述開口(12)中,其中所述刷毛載體(10)具有環境溫度, (a) At least one bristle with a thickened fixed end (24) is first pushed into the opening (12) from the front side (18) of the bristle carrier (10), wherein the bristle carrier (10 ) with ambient temperature, (b)借助於變形工具(26)將衝擊脈衝施加到所述開口(12)的正面的邊緣(22)的部分環周或整個環周上,所述邊緣對所述開口(12)的正面的口部限界,和 (b) applying a shock pulse by means of a deformation tool (26) to part or all of the circumference of the frontal edge (22) of said opening (12), said edge facing the frontal side of said opening (12) The oral confinement of , and (c)通過所述衝擊脈衝在僅在所述口部上減小所述開口(12)的橫截面,而不在所述開口(12)的底部側的端部區域中減小橫截面的情況下,使所述邊緣(22)塑性變形至小於加厚的所述固定端部(24)的橫截面的橫截面。 (c) The case where the cross-section of the opening (12) is reduced by the shock pulse only at the mouth, but not in the bottom-side end region of the opening (12) Next, the edge (22) is plastically deformed to a cross-section smaller than the cross-section of the thickened fixed end (24). 如請求項1所述的方法,其中,將所述衝擊脈衝在小於250毫秒,尤其小於50毫秒的作用時間上施加到所述刷毛載體(10)上。 The method according to claim 1, wherein the impact pulse is applied to the bristle carrier (10) with an action time of less than 250 milliseconds, in particular less than 50 milliseconds. 如請求項1或2所述的方法,其中,在具有多個開口(12)的刷子中,對所述開口(12)單獨地依次裝備與其相關聯的至少一個刷毛。 The method according to claim 1 or 2, wherein, in a brush having a plurality of openings (12), the openings (12) are individually and sequentially equipped with at least one bristle associated therewith. 如請求項3所述的方法,其中,所述變形工具填充所有開口(12),並且通過塑性變形將所述刷毛固定在所述開口(12)中。 The method of claim 3, wherein said deformation tool fills all openings (12) and fixes said bristles in said openings (12) by plastic deformation. 如請求項3所述的方法,其中,使用在與所述刷毛載體(10)的接觸區域中管狀地構成的變形工具(26),以便使所述邊緣(22)以封閉環繞的方式變形,或者使用具有多個彼此間隔開的挺杆(50)的變形工具(26),所述挺杆使所述邊緣(22)部段地變形。 The method according to claim 3, wherein a tubularly formed deformation tool (26) is used in the area of contact with the bristle carrier (10) in order to deform the edge (22) in a closed circumferential manner, Alternatively, a deformation tool ( 26 ) with a plurality of spaced apart tappets ( 50 ), which deform the edge ( 22 ) in sections, is used. 如請求項1或2所述的方法,其中,所述變形工具(26)具有用於刷毛的多個容納部,並且將所述刷毛同時推入相關聯的開口(12)中,並且使所述開口的邊緣(22)通過衝擊脈衝塑性地變形。 The method according to claim 1 or 2, wherein the deforming tool (26) has a plurality of housings for bristles and simultaneously pushes the bristles into the associated openings (12) and makes the bristles The edge (22) of the opening is plastically deformed by the shock pulse. 如請求項6所述的方法,其中,使用具有多個環形或環部段形的正面的延伸部(70)的變形工具(26),其中每個延伸部(70)與一個開口(12)相關聯,並且所述延伸部(70)使所述開口(12)的正面的邊緣(22)至少部段地塑性變形。 The method according to claim 6, wherein a deformation tool (26) with extensions (70) of a plurality of annular or ring-segment-shaped fronts is used, wherein each extension (70) is associated with an opening (12) associated, and said extension (70) plastically deforms, at least in sections, the edge (22) of the front face of said opening (12). 如請求項1或2所述的方法,其中,所述變形工具(26)垂直於口部橫截面撞向所述刷毛載體(10),或者所述變形工具(26)具有多個相互間隔開的挺杆(50),所述挺杆從側向外部朝向邊緣(22)傾斜地並且同時向內撞向所述刷毛載體(10)。 The method as claimed in claim 1 or 2, wherein the deformation tool (26) is perpendicular to the mouth cross section and bumps into the bristle carrier (10), or the deformation tool (26) has a plurality of spaced apart Tappets (50) which run obliquely from the lateral exterior towards the edge (22) and at the same time strike inwards against the bristle carrier (10). 如請求項1或2所述的方法,其中,使用具有正面(18)的刷毛載體(10),所述正面是彎曲的,並且所述開口(12)傾斜於在所述開口(12)的區域中的正面(18)上的切線伸展,其中所述正面(18)具有鄰接於所述開口(12)的平坦的接觸面,所述接觸面以70至90°的角度相對於所述開口(12)的中心軸線伸展,其中所述變形工具(26)撞向所述接觸面。 The method according to claim 1 or 2, wherein a bristle carrier (10) with a front side (18) is used, the front side is curved, and the opening (12) is inclined to the The tangent runs on the front face (18) in the region, wherein the front face (18) has a flat contact surface adjoining the opening (12) at an angle of 70 to 90° relative to the opening The central axis of (12) extends, wherein the deformation tool (26) strikes the contact surface. 如請求項1或2所述的方法,其中,所述變形工具具有平坦的正面(18),所述變形工具借助所述正面撞向所述刷毛載體(10)和/或在正面錐形地變細或者在端側具有錐形的凹槽(72), 所述凹槽形成用於至少一個所述刷毛的容納部。 The method according to claim 1 or 2, wherein the deformation tool has a flat front face (18), with which the deformation tool hits the bristle carrier (10) and/or conically tapered or have a conical groove (72) on the end side, The recess forms a receptacle for at least one of the bristles. 如請求項1或2所述的方法,其中,所述變形工具(26)通過置於運動中的驅動機構、尤其通過飛輪(76)獲得其動能,或者所述驅動機構通過伺服馬達或凸輪驅動,或者所述變形工具直接通過伺服馬達或凸輪驅動。 The method according to claim 1 or 2, wherein the deformation tool (26) obtains its kinetic energy through a drive mechanism placed in motion, especially through a flywheel (76), or the drive mechanism is driven by a servo motor or a cam , or the deforming tool is directly driven by a servo motor or a cam. 如請求項1或2所述的方法,其中,所述變形工具(26)具有置於所述正面(18)上的接觸部分(80)以及具有衝擊部分(82),所述衝擊部分撞向所述接觸部分(80),以便將所述接觸部分撞入所述刷毛載體(10)中。 The method according to claim 1 or 2, wherein said deforming tool (26) has a contact portion (80) placed on said front face (18) and has an impact portion (82) which impacts against The contact portion (80) in order to knock the contact portion into the bristle carrier (10). 如請求項1或2所述的方法,其特徵在於,所述變形工具撞入到所述正面(18)中0.2mm-3mm深。 The method according to claim 1 or 2, characterized in that the deformation tool penetrates into the front face (18) to a depth of 0.2mm-3mm. 如請求項1或2所述的方法,其中,首先借助於輸送工具(60)將至少一個所述刷毛引入所述開口(12)中,並且然後借助所述變形工具(26)將所述刷毛錨固在所述刷體(10)中。 The method according to claim 1 or 2, wherein first at least one of said bristles is introduced into said opening (12) by means of a delivery tool (60), and then said bristles are introduced by means of said deformation tool (26) anchored in said brush body (10). 一種用於製造刷子和用於執行如請求項1或2所述的方法的裝置,所述裝置具有:用於所述刷毛載體(10)的保持裝置(32),所述刷毛載體在背面貼靠在所述保持裝置(32)上;以及變形工具(26),所述變形工具構成為用於撞向所述刷毛載體(10)的正面(18)並且使所述刷毛載體變形。 A device for producing a brush and for carrying out the method as claimed in claim 1 or 2, said device having a holding device (32) for said bristle carrier (10) attached to the back resting against the holding device (32); and a deformation tool (26), which is designed to hit the front side (18) of the bristle carrier (10) and deform the bristle carrier. 如請求項15所述的裝置,其中,設有輸送工具(60),所述輸送工具將刷毛推入其開口(12)中。 The device according to claim 15, wherein a delivery means (60) is provided which pushes the bristles into the opening (12) thereof. 如請求項15所述的裝置,其中,所述變形工具(26)具有置於所述正面(18)上的接觸部分(80)以及具有衝擊部分(82),所述衝擊部分撞向所述接觸部分(80),以便將所述接觸部分推入所述刷毛載體(10)中。 Apparatus according to claim 15, wherein said deforming tool (26) has a contact portion (80) placed on said front face (18) and has an impact portion (82) which strikes against said A contact portion (80) for pushing said contact portion into said bristle carrier (10). 如請求項15所述的裝置,其中,所述開口(12)具有中心軸線(A),所述中心軸線傾斜於在所述開口(12)的區域中的正面(18)上的切線伸展,其中所述正面(18)具有鄰接於所述開口(12)的平坦的接觸面(90),所述接觸面以70°至90°的角度相對於所述開口(12)的中心軸線(A)伸展,其中所述變形工具(26)能撞向所述接觸面(90)。 The device according to claim 15, wherein the opening (12) has a central axis (A) extending obliquely to a tangent on the front face (18) in the region of the opening (12), Wherein said front side (18) has a flat contact surface (90) adjacent to said opening (12), said contact surface is relative to the central axis (A) of said opening (12) at an angle of 70° to 90° ) stretches, wherein the deformation tool (26) can hit the contact surface (90). 如請求項15所述的裝置,其中,所述變形工具被分開,並且存在從側面進入到所述變形工具(26)中的刷毛輸送裝置(100)。 The device according to claim 15, wherein the deformation tool is divided and there is a bristle delivery device (100) entering the deformation tool (26) from the side.
TW111120875A 2021-07-16 2022-06-06 Method and device for fastening bristles in a bristle carrier TW202304345A (en)

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