TW202303160A - The electro-conductive contact pin and manufacturing method thereof - Google Patents
The electro-conductive contact pin and manufacturing method thereof Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
- G01R1/06755—Material aspects
- G01R1/06761—Material aspects related to layers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
- G01R1/06733—Geometry aspects
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- G—PHYSICS
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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Abstract
Description
本發明是有關於一種導電接觸針以及其製造方法。The invention relates to a conductive contact pin and its manufacturing method.
導電接觸針是可在與接觸對象接觸來對檢測對象進行檢測的探針卡或測試插座中使用的接觸針。以下,作為一例,對探針卡的接觸針進行例示說明。The conductive contact pins are contact pins that can be used in probe cards or test sockets that come into contact with a contact object to detect a test object. Hereinafter, as an example, a contact needle of a probe card will be illustrated and described.
半導體元件的電特性試驗是藉由使半導體晶圓接近具有多個導電接觸針的探針卡並使導電接觸針接觸半導體晶圓上的對應的電極墊來執行。在使導電接觸針與半導體晶圓上的電極墊接觸時,在達到兩者開始接觸的狀態以後,進行使半導體晶圓進一步接近探針卡的處理。將此種處理稱為過驅動(over drive)。過驅動是使導電接觸針彈性變形的處理,藉由進行過驅動,即使電極墊的高度或導電接觸針的高度存在偏差亦可使所有的導電接觸針切實地與電極墊接觸。另外,導電接觸針在過驅動時彈性變形且其尖端在電極墊上移動,藉此進行刮擦(scrub)。藉由此刮擦,可移除電極墊表面的氧化膜且降低接觸電阻。The electrical characteristic test of the semiconductor device is performed by bringing the semiconductor wafer close to a probe card having a plurality of conductive contact pins and making the conductive contact pins contact corresponding electrode pads on the semiconductor wafer. When the conductive contact needles are brought into contact with the electrode pads on the semiconductor wafer, the semiconductor wafer is further brought closer to the probe card after the two have come into contact with each other. This processing is called over drive (over drive). Overdriving is a process of elastically deforming the conductive contact pins. By performing overdriving, even if the height of the electrode pads or the height of the conductive contact pins varies, all the conductive contact pins can be reliably brought into contact with the electrode pads. In addition, the conductive contact pins are elastically deformed when overdriven and their tips move on the electrode pads, thereby scrubbing. By this scraping, the oxide film on the surface of the electrode pad can be removed and the contact resistance can be reduced.
此種導電接觸針可利用微機電系統(Micro Electro Mechanical System,MEMS)製程製作。對使用MEMS製程製作導電接觸針的過程進行闡述,首先在導電性基材表面塗佈光阻,之後對光阻進行圖案化。此後,將光阻用作模具,藉由電鍍法在開口內使金屬材料析出,移除光阻與導電性基材,得到導電接觸針。此處,多個金屬材料沿上、下積層形成導電接觸針。於耐磨性相對高的金屬材料的情況下,由於電導率相對低,因此在積層多個金屬材料來製作導電接觸針的情況下耐磨度與電導率呈權衡(trade off)關係。為了提高在導電接觸針的端部處的耐磨性,由於具有高耐磨性的金屬材料應配置為厚的厚度,因此相對高的導電金屬材質的含量會減少。因此,會產生導電接觸針的整體電導率變低且電流運載容量(Current Carrying Capacity)變小的問題。This kind of conductive contact pin can be manufactured by using Micro Electro Mechanical System (MEMS) process. The process of fabricating conductive contact pins using the MEMS process is described. First, photoresist is coated on the surface of the conductive substrate, and then the photoresist is patterned. Thereafter, the photoresist is used as a mold, the metal material is deposited in the opening by electroplating, the photoresist and the conductive substrate are removed, and the conductive contact pin is obtained. Here, a plurality of metal materials are stacked up and down to form conductive contact pins. In the case of a metal material with relatively high wear resistance, since the electrical conductivity is relatively low, there is a trade-off relationship between the wear resistance and the electrical conductivity when a plurality of metal materials are laminated to make a conductive contact pin. In order to improve the wear resistance at the end of the conductive contact pin, since the metal material with high wear resistance should be configured in a thick thickness, the content of the relatively high conductive metal material will be reduced. Therefore, there are problems that the overall conductivity of the conductive contact pin becomes low and the current carrying capacity (Current Carrying Capacity) becomes small.
另一方面,導電接觸針的端部是與對象接觸的部位,在多個金屬材料沿上、下積層構成的情況下,會產生以下問題:難以僅使端部處的金屬材料的含量不同,而難以提高端部處的物理特性或電特性。 [現有技術文獻] [專利文獻] On the other hand, the end portion of the conductive contact pin is a portion that is in contact with the object. In the case where a plurality of metal materials are layered along the upper and lower layers, the following problems will arise: it is difficult to make the content of the metal material at the end portion different, Instead, it is difficult to improve physical properties or electrical properties at the ends. [Prior art literature] [Patent Document]
[專利文獻1]韓國註冊編號第10-0449308號註冊專利公報[Patent Document 1] Registered Patent Publication of Korean Registration No. 10-0449308
[發明所欲解決之課題][Problem to be Solved by the Invention]
本發明是為了解決上述先前技術的問題點而提出,本發明的目的在於提供在積層多個金屬層形成的導電接觸針中使其物理特性或電特性得到提高的導電接觸針以及其製造方法。 [解決課題之手段] The present invention is made to solve the above-mentioned problems of the prior art, and an object of the present invention is to provide a conductive contact pin having improved physical and electrical properties in a conductive contact pin formed by laminating a plurality of metal layers, and a method of manufacturing the same. [Means to solve the problem]
為了達成此種本發明的目的,根據本發明的導電接觸針包括:主體部,包括多個金屬層積層配置的第一積層部;以及第一端部,包括多個金屬層積層配置的第二積層部,且構成所述第一積層部的至少一個金屬層與構成所述第二積層部的至少一個金屬層不在同一水平線上配置。In order to achieve this object of the present invention, the conductive contact pin according to the present invention includes: a main body portion including a first laminated portion of a plurality of metal laminated layer configurations; and a first end portion including a second laminated layer configuration of a plurality of metal laminated layers. A build-up part, and at least one metal layer constituting the first build-up part and at least one metal layer constituting the second build-up part are not arranged on the same horizontal line.
另外,構成所述第二積層部的金屬層的積層層數與構成所述第一積層部的金屬層的積層層數彼此不同。In addition, the number of laminated layers of the metal layers constituting the second laminated portion and the number of laminated layers of the metal layers constituting the first laminated portion are different from each other.
另外,構成所述第二積層部的金屬層的積層層數較構成所述第一積層部的金屬層的積層層數少。Also, the number of metal layers constituting the second build-up portion is smaller than the number of metal layers constituting the first build-up portion.
另外,所述第一積層部與所述第二積層部藉由第一金屬與第二金屬交替積層形成,且所述第一積層部與所述第二積層部中,所述第一金屬、所述第二金屬的交替積層的層數彼此不同。In addition, the first layered part and the second layered part are formed by alternately layering a first metal and a second metal, and in the first layered part and the second layered part, the first metal, The number of alternately laminated layers of the second metal is different from each other.
另外,所述第一金屬由選自以下中的金屬形成:銠(rhodium,Rh)、鉑(platinum,Pt)、銥(iridium,Ir)、鈀(palladium)或其等的合金、或鈀鈷(palladium-cobalt,PdCo)合金、鈀鎳(palladium-nickel,PdNi)合金或鎳磷(nickel-phosphor,NiP)合金、鎳錳(nickel-manganese,NiMn)、鎳鈷(nickel-cobalt,NiCo)或鎳鎢(nickel-tungsten,NiW)合金,所述第二金屬由選自銅(Cu)、銀(Ag)、金(Au)或其等的合金中的金屬形成。In addition, the first metal is formed of a metal selected from rhodium (Rhodium, Rh), platinum (Platinum, Pt), iridium (Iridium, Ir), palladium (Palladium) or an alloy thereof, or palladium cobalt (palladium-cobalt, PdCo) alloy, palladium-nickel (palladium-nickel, PdNi) alloy or nickel-phosphorus (nickel-phosphor, NiP) alloy, nickel-manganese (nickel-manganese, NiMn), nickel-cobalt (nickel-cobalt, NiCo) Or a nickel-tungsten (NiW) alloy, the second metal is formed of a metal selected from copper (Cu), silver (Ag), gold (Au) or an alloy thereof.
另外,所述第一積層部的最下位層包括第一端部側垂直部,所述第一端部側垂直部亦連續地形成於所述第二積層部的內部側壁且沿所述第二積層部的內部側壁在垂直方向上延伸配置。In addition, the lowermost layer of the first build-up part includes a first end-side vertical part, and the first end-side vertical part is also continuously formed on the inner side wall of the second build-up part along the second The inner side walls of the build-up part are arranged to extend in the vertical direction.
另外,所述第二積層部的最下層由與所述第一積層部的最下層相同的金屬材質形成,所述第一積層部的最下層亦連續地形成於所述第二積層部的內部側壁。In addition, the bottom layer of the second build-up part is formed of the same metal material as the bottom layer of the first build-up part, and the bottom layer of the first build-up part is also continuously formed inside the second build-up part. side wall.
另外,於所述第一積層部的第二金屬與所述第二積層部的第二金屬之間配置有構成所述導電接觸針的最下層的第一金屬,且所述第一金屬自所述導電接觸針的下表面至上表面在垂直方向上延伸配置。In addition, the first metal constituting the lowermost layer of the conductive contact pin is disposed between the second metal of the first build-up part and the second metal of the second build-up part, and the first metal is formed from the second metal of the second build-up part. The lower surface to the upper surface of the conductive contact pins are arranged to extend in a vertical direction.
另外,包括配置於所述導電接觸針的第二端部的第三積層部。In addition, a third build-up part arranged at the second end of the conductive contact pin is included.
另外,構成所述第一積層部的至少一個金屬層與構成所述第三積層部的至少一個金屬層不在同一水平線上配置。In addition, at least one metal layer constituting the first build-up part and at least one metal layer constituting the third build-up part are not arranged on the same horizontal line.
另外,所述第三積層部的積層層數與所述第一積層部的積層層數及所述第二積層部的積層層數中的至少任一者彼此不同。In addition, the number of laminated layers of the third laminated part is different from at least one of the number of laminated layers of the first laminated part and the number of laminated layers of the second laminated part.
另外,所述第三積層部的積層層數與所述第二積層部的積層層數相同。In addition, the number of laminated layers of the third laminated part is the same as the number of laminated layers of the second laminated part.
另外,所述第一積層部的最下層包括第二端部側垂直部,所述第二端部側垂直部亦連續地形成於所述第三積層部的內部側壁且沿所述內部側壁延伸配置。In addition, the lowermost layer of the first build-up part includes a second end-side vertical part, and the second end-side vertical part is also continuously formed on the inner side wall of the third build-up part and extends along the inner side wall. configuration.
另外,所述第三積層部的最下層由與所述第一積層部的最下層相同的金屬材質形成,且所述第一積層部的最下層亦連續地形成於所述第三積層部的內部側壁。In addition, the bottom layer of the third build-up part is formed of the same metal material as the bottom layer of the first build-up part, and the bottom layer of the first build-up part is also continuously formed on the bottom of the third build-up part. Internal side walls.
另外,構成所述第一積層部的金屬層與構成所述第三積層部的金屬層彼此不同。In addition, the metal layer constituting the first build-up part and the metal layer constituting the third build-up part are different from each other.
另外,第一端部更包括外側延伸部。In addition, the first end portion further includes an outer extension portion.
另外,所述第一積層部藉由電導率相對高的金屬層與耐磨性相對高的金屬層積層形成,且電導率高的金屬層的厚度較耐磨性高的金屬層的厚度厚,所述第二積層部藉由電導率相對高的金屬層與耐磨性相對高的金屬層積層形成,且耐磨性高的金屬層的厚度較電導率高的金屬層的厚度厚。In addition, the first laminated portion is formed by a metal layer with relatively high electrical conductivity and a metal laminate layer with relatively high wear resistance, and the thickness of the metal layer with high electrical conductivity is thicker than that of the metal layer with high wear resistance, The second laminated portion is formed by a metal layer with relatively high electrical conductivity and a metal layer with relatively high wear resistance, and the metal layer with high wear resistance is thicker than the metal layer with higher electrical conductivity.
另外,所述第一積層部藉由電導率相對高的金屬層與耐磨性相對高的金屬層積層形成,且電導率高的金屬層的含量較耐磨性高的金屬層的含量大,所述第二積層部藉由電導率相對高的金屬層與耐磨性相對高的金屬層積層形成,且耐磨性高的金屬層的含量較電導率高的金屬層的含量大。In addition, the first laminated part is formed by a metal layer with relatively high electrical conductivity and a metal laminate layer with relatively high wear resistance, and the content of the metal layer with high electrical conductivity is larger than the content of the metal layer with high wear resistance, The second laminated portion is formed by a metal layer with relatively high electrical conductivity and a metal laminate layer with relatively high wear resistance, and the content of the metal layer with high wear resistance is greater than that of the metal layer with high electrical conductivity.
另一方面,為了達成本發明的目的,根據本發明的導電接觸針的製造方法是如下導電接觸針的製造方法,所述導電接觸針包括:主體部,包括多個金屬層積層配置的第一積層部;以及第一端部,包括多個金屬層積層配置的第二積層部,其中所述第一積層部與所述第二積層部利用模具分別鍍覆形成。On the other hand, to achieve the object of the present invention, a method of manufacturing a conductive contact pin according to the present invention is a method of manufacturing a conductive contact pin comprising: a main body including a first a laminated part; and a first end part, comprising a second laminated part configured with a plurality of metal laminated layers, wherein the first laminated part and the second laminated part are respectively formed by plating with a mold.
另外,所述模具由陽極氧化膜材質形成。 [發明的效果] In addition, the mold is formed of anodized film material. [Effect of the invention]
本發明提供一種在積層多個金屬層形成的導電接觸針中使其物理特性或電特性得到提高的導電接觸針以及其製造方法。The present invention provides a conductive contact pin having improved physical or electrical properties in a conductive contact pin formed by laminating a plurality of metal layers, and a method of manufacturing the same.
以下的內容僅例示發明的原理。因此即便未在本說明書中明確地進行說明或圖示,相應領域的技術人員亦可實現發明的原理並發明包含於發明的概念與範圍內的各種裝置。另外,本說明書所列舉的所有條件部用語及實施例在原則上應理解為僅是作為明確地用於理解發明的概念的目的,並不限制於如上所述特別列舉的實施例及狀態。The following is merely illustrative of the principles of the invention. Therefore, even if it is not explicitly described or illustrated in this specification, those skilled in the art can realize the principle of the invention and invent various devices included in the concept and scope of the invention. In addition, all conditional terms and examples listed in this specification should be understood in principle only for the purpose of clearly understanding the concept of the invention, and should not be limited to the examples and states specifically listed above.
所述的目的、特徵及優點藉由與附圖相關的下文的詳細說明而進一步變明瞭,因此在發明所屬的技術領域內具有通常知識者可容易地實施發明的技術思想。The above objects, features and advantages will be further clarified by the following detailed description related to the accompanying drawings, so those who have ordinary knowledge in the technical field of the invention can easily implement the technical idea of the invention.
將參考作為本發明的理想例示圖的剖面圖及/或立體圖來說明本說明書中記述的實施例。為了有效地說明技術內容,對該些附圖所示的膜及區域的厚度等進行誇張表現。例示圖的形態可因製造技術及/或公差等變形。另外,圖中所示的導電接觸針的個數在圖中僅例示性地示出一部分。因此,本發明的實施例並不限於所示的特定形態,亦包括根據製造製程生成的形態的變化。在本說明書中使用的技術用語僅用於說明特定的實施例,不旨在限定本發明。除非上下文另有明確規定,否則單數的表達包括複數的表達。在本說明書中,應理解的是,「包括」或「具有」等用語欲指定存在本說明書所記載的特徵、數字、步驟、動作、構成要素、零部件或對其等進行組合,不預先排除一個或一個以上的其他特徵或數字、步驟、動作、構成要素、零部件或對其等進行組合的存在或附加可能性。Embodiments described in this specification will be described with reference to cross-sectional views and/or perspective views that are ideal illustrations of the present invention. In order to effectively explain the technical content, the thicknesses of the films and regions shown in these drawings are exaggerated. The shape of the illustrations may be deformed due to manufacturing techniques and/or tolerances. In addition, the number of conductive contact pins shown in the figure is only an example of a part in the figure. Thus, embodiments of the invention are not limited to the specific forms shown, but also include variations in forms resulting from manufacturing processes. The technical terms used in this specification are for describing specific examples only, and are not intended to limit the present invention. Expressions in the singular include expressions in the plural unless the context clearly dictates otherwise. In this specification, it should be understood that terms such as "comprising" or "have" are intended to designate the existence of features, numbers, steps, actions, constituent elements, parts or combinations thereof described in this specification, and do not exclude in advance Existence or additional possibility of one or more other features or numbers, steps, actions, constituent elements, components, or combinations thereof.
以下,參照附圖對本發明的較佳實施例具體地進行說明。以下在對各種實施例進行說明時,即使實施例不同,為了方便起見亦對執行相同功能的構成要素賦予相同的名稱及相同的參考編號。另外,為了方便起見,將省略已經在其他實施例中說明的構成及操作。Hereinafter, preferred embodiments of the present invention will be specifically described with reference to the accompanying drawings. When various embodiments are described below, even if the embodiments are different, components performing the same functions are given the same names and the same reference numerals for convenience. In addition, for the sake of convenience, configurations and operations already described in other embodiments will be omitted.
第一實施例以下,參照圖1A、圖1B至圖8的(a)、圖8的(b)對根據本發明的較佳第一實施例的導電接觸針(100)進行說明。圖1A是根據本發明的較佳第一實施例的導電接觸針(100)的正面立體圖,圖1B是根據本發明的較佳第一實施例的導電接觸針(100)的背面立體圖,圖2的(a)-圖2的(d)至圖7的(a)-圖7的(d)是示出根據本發明的較佳第一實施例的導電接觸針(100)的製造方法的圖,且圖8的(a)、圖8的(b)是根據本發明的較佳第一實施例的導電接觸針(100)的第一端部的立體圖(圖8的(a))與第二端部的立體圖(圖8的(b))。 First Embodiment Hereinafter, a conductive contact pin ( 100 ) according to a preferred first embodiment of the present invention will be described with reference to FIG. 1A , FIG. 1B to FIG. 8( a ) and FIG. 8 ( b ). Figure 1A is a front perspective view of a conductive contact pin (100) according to a preferred first embodiment of the present invention, Figure 1B is a rear perspective view of a conductive contact pin (100) according to a preferred first embodiment of the present invention, Figure 2 (a)-(d) of FIG. 2 to (a) of FIG. 7-(d) of FIG. 7 are diagrams showing a method of manufacturing a conductive contact pin (100) according to a preferred first embodiment of the present invention , and Figure 8(a), Figure 8(b) is a perspective view of the first end of the conductive contact pin (100) according to the preferred first embodiment of the present invention (Figure 8(a)) and the first A perspective view of both ends ( FIG. 8( b )).
首先參照圖1A及圖1B,根據本發明的較佳第一實施例的導電接觸針(100)包括第一端部(102)、第二端部(103)以及配置於第一端部(102)與第二端部(103)之間的主體部(101)。此處第一端部(102)及第二端部(103)是與對象接觸的部位,較佳為第一端部(102)是與檢測對象接觸的部位,而第二端部(103)是與檢測裝置的對象接觸或連接的部位。Referring first to Figure 1A and Figure 1B, the conductive contact pin (100) according to the preferred first embodiment of the present invention includes a first end (102), a second end (103) and a ) and the main body portion (101) between the second end portion (103). Here, the first end (102) and the second end (103) are parts in contact with the object, preferably the first end (102) is the part in contact with the detection object, and the second end (103) It is the part that contacts or connects with the object of the detection device.
導電接觸針(100)包括:主體部(101),包括多個金屬層積層配置的第一積層部(110);以及第一端部(102),包括多個金屬層積層配置的第二積層部(120)。構成第一積層部(110)的至少一個金屬層與構成第二積層部(120)的至少一個金屬層不在同一水平線上配置。The conductive contact pin (100) includes: a main body portion (101) including a first build-up portion (110) of a plurality of metal build-up layers; and a first end portion (102) including a second build-up of a plurality of metal build-up layers Ministry (120). At least one metal layer constituting the first build-up part (110) and at least one metal layer constituting the second build-up part (120) are not arranged on the same horizontal line.
配置於導電接觸針(100)的第一端部(102)的第二積層部(120)的積層層數配置於主體部(101)的第一積層部(110)的積層層數彼此不同。較佳為配置於導電接觸針(100)的第一端部(102)的第二積層部(120)的積層層數由較配置於主體部(101)的第一積層部(110)的積層層數少的層數形成。The number of laminated layers of the second laminated part (120) arranged on the first end part (102) of the conductive contact pin (100) is different from the number of laminated layers of the first laminated part (110) arranged on the main body part (101). Preferably, the number of laminated layers of the second laminated part (120) arranged at the first end part (102) of the conductive contact pin (100) is lower than that of the first laminated part (110) arranged at the main body part (101) The number of layers with a small number of layers is formed.
導電接觸針(100)的第二端部(103)利用與主體部(101)相同的金屬層以相同的積層層數積層來構成。導電接觸針(100)的第二端部(103)可在執行鍍覆製程形成主體部(101)時與主體部(101)一同形成。The second end portion (103) of the conductive contact pin (100) is formed by laminating the same metal layer as that of the main body portion (101) with the same number of lamination layers. The second end portion (103) of the conductive contact pin (100) can be formed together with the main body portion (101) when performing a plating process to form the main body portion (101).
金屬層的積層層數自導電接觸針(100)的主體部(101)向一側方向變不同的部位為導電接觸針(100)的第一端部(102),且藉由金屬層的積層層數的差異可對第一端部(102)與主體部(101)進行區分。The number of laminated layers of the metal layer changes from the main body (101) of the conductive contact pin (100) to one side, which is the first end (102) of the conductive contact pin (100). The difference in the number of layers can distinguish the first end portion (102) from the main body portion (101).
藉由第一積層部(110)與第二積層部(120)的積層構成,可使在導電接觸針(100)的主體部(101)與第一端部(102)處的物理特性或電特性彼此不同。藉由使第一積層部(110)與第二積層部(120)的積層構成彼此不同,可增加導電接觸針(100)的主體部(101)所含有的電導率高的金屬的含有量,且可增加導電接觸針(100)的第一端部(102)所含有的耐磨性高的金屬的含有量。藉此,可提高導電接觸針(100)的電流運載容量(Current Carrying Capacity)。By the laminated structure of the first laminated part (110) and the second laminated part (120), the physical characteristics or electrical properties are different from each other. By making the laminated structures of the first laminated part (110) and the second laminated part (120) different from each other, the content of the metal with high conductivity contained in the main body part (101) of the conductive contact pin (100) can be increased, And the content of the metal with high wear resistance contained in the first end portion (102) of the conductive contact pin (100) can be increased. Thereby, the current carrying capacity (Current Carrying Capacity) of the conductive contact pin (100) can be improved.
多個金屬層可包括第一金屬(210)與第二金屬(230)來構成。第一金屬(210)為與第二金屬(230)相比耐磨性或硬度相對高的金屬,且第二金屬(230)可由與第一金屬(210)相比電導率相對高的金屬形成。第一金屬(210)較佳可為選自以下中的金屬:銠(rhodium,Rh)、鉑(platinum,Pt)、銥(iridium,Ir)、鈀(palladium)或其等的合金、或鈀鈷(palladium-cobalt,PdCo)合金、鈀鎳(palladium-nickel,PdNi)合金或鎳磷(nickel-phosphor,NiP)合金、鎳錳(nickel-manganese,NiMn)、鎳鈷(nickel-cobalt,NiCo)或鎳鎢(nickel-tungsten,NiW)合金,且第二金屬(230)可為選自銅(Cu)、銀(Ag)、金(Au)中的金屬。此處,除上述金屬或合金以外,第一金屬(210)、第二金屬(230)可包括其他金屬或合金來構成,並非僅限定於上述例示性的材質。The plurality of metal layers may be composed of a first metal (210) and a second metal (230). The first metal (210) is a metal having relatively high wear resistance or hardness compared to the second metal (230), and the second metal (230) may be formed of a metal having relatively high electrical conductivity compared to the first metal (210) . The first metal (210) is preferably a metal selected from the following: rhodium (rhodium, Rh), platinum (platinum, Pt), iridium (iridium, Ir), palladium (palladium) or an alloy thereof, or palladium Cobalt (palladium-cobalt, PdCo) alloy, palladium-nickel (palladium-nickel, PdNi) alloy or nickel-phosphorus (nickel-phosphor, NiP) alloy, nickel-manganese (nickel-manganese, NiMn), nickel-cobalt (nickel-cobalt, NiCo ) or a nickel-tungsten (nickel-tungsten, NiW) alloy, and the second metal ( 230 ) may be a metal selected from copper (Cu), silver (Ag), and gold (Au). Here, in addition to the above-mentioned metals or alloys, the first metal ( 210 ) and the second metal ( 230 ) may be composed of other metals or alloys, and are not limited to the above-mentioned exemplary materials.
為了提高導電接觸針(100)的耐磨性,第一積層部(110)與第二積層部(120)的最下位層與最上位層由第一金屬(210)形成。多個金屬層可自最下層開始按照第一金屬(210)、第二金屬(230)、第一金屬(210)順序交替積層。多個金屬層可由最少三個層形成,且可由三個層以上的奇數層形成。但金屬層的層數並非限定於此。第一積層部(110)與第二積層部(120)可藉由第一金屬(210)與第二金屬(230)交替積層來形成,於此情況第一積層部(110)與第二積層部(120)中,第一金屬(210)與第二金屬(230)的交替積層的層數彼此不同。In order to improve the wear resistance of the conductive contact pin (100), the lowermost layer and the uppermost layer of the first laminated part (110) and the second laminated part (120) are formed of the first metal (210). A plurality of metal layers can be laminated alternately in the order of the first metal (210), the second metal (230), and the first metal (210) starting from the bottom layer. The plurality of metal layers may be formed of a minimum of three layers, and may be formed of odd-numbered layers of more than three layers. However, the number of metal layers is not limited to this. The first layered part (110) and the second layered part (120) can be formed by alternately layering the first metal (210) and the second metal (230). In this case, the first layered part (110) and the second layered part In the part (120), the number of layers of alternate lamination of the first metal (210) and the second metal (230) is different from each other.
第二積層部(120)的長度具有100 μm以上400 μm以下的範圍。導電接觸針(100)可插入至探針卡的導引板來使用,於此情況導電接觸針(100)的第一端部(102)向導引板(下部導引板)的下部突出。於此種狀態下,若長期多次使用導電接觸針(100),則異物會黏附在第一端部(102)側,為了將其移除,執行對第一端部(102)進行打磨的製程。由於執行對第一端部(102)進行打磨的製程,因此使導電接觸針(100)的長度變短。導電接觸針(100)向導引板(下部導引板)的下部的突出長度為100 μm以上400 μm以下的範圍較佳,若由於打磨的製程其突出長度小於100 μm,則導電接觸針(100)會替換成新的。藉由第二積層部(120)的長度具有100 μm以上400 μm以下的範圍的構成,即便在100 μm以上400 μm以下的範圍內對第一端部(102)進行打磨,由於可使第二積層部(120)存在於第一端部(102),因此亦可將導電接觸針(100)的剖面形狀保持為初始狀態。The length of the second buildup part (120) has a range of not less than 100 μm and not more than 400 μm. The conductive contact pin (100) can be inserted into the guide plate of the probe card for use, and in this case, the first end (102) of the conductive contact pin (100) protrudes to the lower part of the guide plate (lower guide plate). In this state, if the conductive contact pin (100) is used many times over a long period of time, foreign matter will adhere to the side of the first end (102), and in order to remove it, the process of grinding the first end (102) is performed. Process. Due to the grinding process of the first end portion (102), the length of the conductive contact pin (100) is shortened. The protruding length of the conductive contact pin (100) to the lower part of the guide plate (lower guide plate) is preferably in the range of 100 μm to 400 μm. If the protruding length is less than 100 μm due to the grinding process, the conductive contact pin ( 100) will be replaced with new ones. Since the length of the second laminated part (120) is in the range of 100 μm to 400 μm, even if the first end part (102) is polished within the range of 100 μm to 400 μm, the second The laminated part (120) is present at the first end part (102), so the cross-sectional shape of the conductive contact pin (100) can also be kept in an initial state.
在執行打磨的製程中,在第二積層部(120)不再存在的情況下,較佳為替換成新的導電接觸針(100)。第二積層部(120)的殘留程度可藉由在導電接觸針(100)的側面暴露出的第二積層部(120)的外觀確認。During the polishing process, in the case that the second build-up part ( 120 ) no longer exists, it is preferably replaced with a new conductive contact pin ( 100 ). The remaining degree of the second build-up part (120) can be confirmed by the appearance of the second build-up part (120) exposed on the side of the conductive contact pin (100).
此種根據第一實施例的導電接觸針(100)利用模具分別對第一積層部(110)與第二積層部(120)進行鍍覆來製造。以下,參照圖2的(a)-圖2的(d)至圖7的(a)-圖7的(d),對根據本發明的較佳第一實施例的導電接觸針(100)的製造方法進行說明。The conductive contact pin ( 100 ) according to the first embodiment is manufactured by plating the first laminated part ( 110 ) and the second laminated part ( 120 ) respectively by using a mold. Below, with reference to Figure 2(a)-Figure 2(d) to Figure 7(a)-Figure 7(d), the conductive contact pin (100) according to the preferred first embodiment of the present invention The manufacturing method will be described.
參照圖2的(a)-圖2的(d),圖2的(a)是具有第一內部空間(11)的模具(10)的平面圖,圖2的(b)是圖2的(a)的A-A'剖面圖,圖2的(c)是圖2的(a)的B-B'剖面圖,且圖2的(d)是圖2的(a)的C-C'剖面圖。Referring to (a) of Fig. 2-(d) of Fig. 2, (a) of Fig. 2 is a plan view of a mold (10) having a first internal space (11), and (b) of Fig. 2 is (a) of Fig. 2 ) A-A' section view, Figure 2(c) is the BB' section view of Figure 2(a), and Figure 2(d) is the CC' section view of Figure 2(a) picture.
參照圖2的(a)-圖2的(d),在模具(10)中形成第一內部空間(11),且在模具(10)的下部配置晶種層(20)。Referring to Fig. 2(a) - Fig. 2(d), a first internal space (11) is formed in the mold (10), and a seed layer (20) is arranged in the lower part of the mold (10).
模具(10)可由陽極氧化膜、光阻、矽晶圓或與其相似的材質形成。但,較佳為模具(10)可由陽極氧化膜材質形成。陽極氧化膜意指對作為母材的金屬進行陽極氧化形成的膜,氣孔意指於對金屬進行陽極氧化形成陽極氧化膜的過程中形成的孔洞。例如,於作為母材的金屬為鋁(Al)或鋁合金的情況,若對母材進行陽極氧化,則於母材的表面形成鋁氧化物(Al 2O 3)材質的陽極氧化膜。如上所述形成的陽極氧化膜垂直地區分為在內部未形成氣孔的阻擋層、與在內部形成有氣孔的多孔層。在具有阻擋層與多孔層的陽極氧化膜形成於表面的母材中,若移除母材,則僅保留鋁氧化物(Al 2O 3)材質的陽極氧化膜。陽極氧化膜可由移除在進行陽極氧化時形成的阻擋層且氣孔沿上、下貫通的結構形成,或者由在進行陽極氧化時形成的阻擋層照原樣保留並將氣孔的上、下中的一端部密閉的結構形成。 The mold (10) can be formed by anodized film, photoresist, silicon wafer or similar materials. However, it is preferable that the mold (10) can be formed of anodized film material. The anodized film means a film formed by anodizing a metal as a base material, and the pores mean pores formed during the process of anodizing a metal to form an anodized film. For example, when the metal as the base material is aluminum (Al) or an aluminum alloy, anodic oxidation of the base material forms an anodized film made of aluminum oxide (Al 2 O 3 ) on the surface of the base material. The anodized film formed as described above is vertically divided into a barrier layer in which pores are not formed, and a porous layer in which pores are formed. In the base material on which the anodized film having the barrier layer and the porous layer is formed on the surface, if the base material is removed, only the anodized film made of aluminum oxide (Al 2 O 3 ) remains. The anodized film can be formed by removing the barrier layer formed when anodizing is performed and the pores penetrate along the upper and lower sides, or by leaving the barrier layer formed when anodizing as it is and leaving the upper and lower ends of the pores A closed structure is formed.
陽極氧化膜具有2 ppm/℃至3 ppm/℃的熱膨脹係數。因此,於在高溫的環境下暴露出的情況,由溫度引起的熱變形小。因此,於導電接觸針(100)的製作環境即使為高溫環境,亦可製作精密的導電接觸針(100)而無熱變形。The anodized film has a thermal expansion coefficient of 2 ppm/°C to 3 ppm/°C. Therefore, in the case of being exposed in a high-temperature environment, thermal deformation due to temperature is small. Therefore, even if the manufacturing environment of the conductive contact pin (100) is a high temperature environment, the precise conductive contact pin (100) can be manufactured without thermal deformation.
在根據本發明的較佳實施例的導電接觸針(100)利用陽極氧化膜材質的模具(10)代替光阻模具來製造的方面,可發揮出實現作為光阻模具實現時曾存在限制的形狀的精密度、微細形狀的效果。In the aspect that the conductive contact pin (100) according to the preferred embodiment of the present invention is manufactured by using the mold (10) made of anodized film material instead of the photoresist mold, it can realize the shape that was once limited when realized as a photoresist mold The precision and the effect of fine shape.
於模具(10)的下表面配置晶種層(20)。晶種層(20)可於在模具(10)形成第一內部空間(11)之前配置於模具(10)的下表面。另一方面,在模具(10)的下部形成支撐基板(未圖示)從而可提高模具(10)的可操作性。另外,於此情況,亦可在支撐基板(未圖示)的上表面形成晶種層(20)並將形成有第一內部空間(11)的模具(10)結合至支撐基板(未圖示)來使用。晶種層(20)可由銅(Cu)材質形成,且可利用沈積方法形成。在利用電鍍法形成第二積層部(120)時,晶種層(20)用於提高第二積層部(120)的鍍覆品質。A seed crystal layer (20) is arranged on the lower surface of the mold (10). The seed crystal layer (20) can be arranged on the lower surface of the mold (10) before the mold (10) forms the first internal space (11). On the other hand, a support substrate (not shown) is formed at the lower portion of the mold (10) to improve the operability of the mold (10). In addition, in this case, the seed layer (20) may also be formed on the upper surface of the supporting substrate (not shown) and the mold (10) formed with the first internal space (11) may be bonded to the supporting substrate (not shown). ) to use. The seed layer ( 20 ) can be formed of copper (Cu) material, and can be formed by a deposition method. When the second build-up part (120) is formed by electroplating, the seed layer (20) is used to improve the plating quality of the second build-up part (120).
第一內部空間(11)可藉由對陽極氧化膜材質的模具(10)進行濕式蝕刻來形成。為此,可在模具(10)的上表面配置光阻並對其進行圖案化,然後經圖案化而被開口的區域的陽極氧化膜與蝕刻溶液進行反應從而形成第一內部空間(11)。具體地進行說明,可在形成第一內部空間(11)之前在模具(10)的上表面配置感光性材料之後執行曝光製程及顯影製程。感光性材料可藉由曝光製程及顯影製程形成開口區域,且至少一部分被圖案化並移除。陽極氧化膜材質的模具(10)藉由利用圖案化過程移除感光性材料的開口區域執行蝕刻製程,且利用蝕刻溶液移除與內部空間(11)對應的位置的陽極氧化膜,從而形成第一內部空間(11)。The first internal space (11) can be formed by wet etching the mold (10) made of anodized film. To this end, a photoresist can be arranged on the upper surface of the mold (10) and patterned, and then the anodic oxide film in the area where the opening is patterned reacts with the etching solution to form the first internal space (11). To illustrate specifically, the exposure process and the development process may be performed after disposing a photosensitive material on the upper surface of the mold (10) before forming the first internal space (11). The photosensitive material can form an opening area through an exposure process and a development process, and at least a part is patterned and removed. The mold (10) made of anodic oxide film performs an etching process by using a patterning process to remove the opening area of the photosensitive material, and uses an etching solution to remove the anodic oxide film at a position corresponding to the internal space (11), thereby forming a second an inner space (11).
接著,參照圖3的(a)-圖3的(d),圖3的(a)是在第一內部空間(11)形成第二積層部(120)的模具(10)的平面圖,圖3的(b)是圖3的(a)的A-A'剖面圖,圖3的(c)是圖3的(a)的B-B'剖面圖,且圖3的(d)是圖3的(a)的C-C'剖面圖。Next, referring to Fig. 3(a)-Fig. 3(d), Fig. 3(a) is a plan view of the mold (10) forming the second build-up part (120) in the first internal space (11), Fig. 3 (b) is a sectional view of AA' of (a) of FIG. 3 , (c) of FIG. 3 is a sectional view of BB' of (a) of FIG. 3 , and (d) of FIG. 3 is a sectional view of FIG. (a) C-C' profile.
執行在模具(10)的第一內部空間(11)執行電鍍製程來形成第二積層部(120)的步驟。執行多次電鍍製程,以在導電接觸針(100)的厚度方向上積層多個金屬層來形成第二積層部(120)。第二積層部(120)藉由銠(rhodium,Rh)、鉑(platinum,Pt)、銥(iridium,Ir)、鈀(palladium)或其等的合金、或鈀鈷(palladium-cobalt,PdCo)合金、鈀鎳(palladium-nickel,PdNi)合金或鎳磷(nickel-phosphor,NiP)合金、鎳錳(nickel-manganese,NiMn)、鎳鈷(nickel-cobalt,NiCo)或鎳鎢(nickel-tungsten,NiW)合金、銅(Cu)、銀(Ag)、金(Au)中的至少兩種以上金屬積層來配置。例如,鈀鈷(palladium-cobalt,PdCo)合金材質的第一金屬(210)與銅(Cu)材質的第二金屬(230)可交替積層形成。此處,第一金屬(210)可提高導電接觸針(100)的第一端部(102)的耐磨性,且第二金屬(230)可提高導電接觸針(100)的第一端部(102)的導電性。A step of performing an electroplating process in the first internal space (11) of the mold (10) to form the second laminated part (120). Multiple electroplating processes are performed to stack multiple metal layers in the thickness direction of the conductive contact pin (100) to form the second stacked part (120). The second laminated part (120) is made of rhodium (rhodium, Rh), platinum (platinum, Pt), iridium (iridium, Ir), palladium (palladium) or alloys thereof, or palladium-cobalt (palladium-cobalt, PdCo) alloy, palladium-nickel (palladium-nickel, PdNi) alloy or nickel-phosphorus (nickel-phosphor, NiP) alloy, nickel-manganese (nickel-manganese, NiMn), nickel-cobalt (nickel-cobalt, NiCo) or nickel-tungsten (nickel-tungsten , NiW) alloy, copper (Cu), silver (Ag), gold (Au) at least two or more metal laminates to configure. For example, the first metal ( 210 ) made of palladium-cobalt (palladium-cobalt, PdCo) alloy and the second metal ( 230 ) made of copper (Cu) can be alternately laminated. Here, the first metal (210) can improve the wear resistance of the first end (102) of the conductive contact pin (100), and the second metal (230) can improve the wear resistance of the first end of the conductive contact pin (100). (102) conductivity.
在鍍覆製程完成時,可執行平坦化製程。藉由化學機械研磨(chemical mechanical polishing,CMP)製程移除向模具(10)的上表面突出的金屬並使其平坦化。Upon completion of the plating process, a planarization process may be performed. The metal protruding toward the upper surface of the mold ( 10 ) is removed and planarized by a chemical mechanical polishing (CMP) process.
接著參照圖4的(a)-圖4的(d),圖4的(a)是移除模具(10)的一部分形成第二內部空間(12)的模具(10)的平面圖,圖4的(b)是圖4的(a)的A-A'剖面圖,圖4的(c)是圖4的(a)的B-B'剖面圖,且圖4的(d)是圖4的(a)的C-C'剖面圖。Then referring to (a) of Fig. 4-(d) of Fig. 4, (a) of Fig. 4 is a plan view of a mold (10) that removes a part of the mold (10) to form a second internal space (12), and Fig. 4 (b) is the AA' sectional view of (a) in FIG. 4, (c) of FIG. 4 is the BB' sectional view of (a) in FIG. 4, and (d) of FIG. 4 is the (a) C-C' section view.
執行移除模具(10)的一部分的製程。移除模具(10)的一部分以在模具(10)形成第二內部空間(12)。具體地進行說明,可在模具(10)的上表面配置感光性材料之後執行曝光製程及顯影製程。感光性材料可藉由曝光製程及顯影製程形成開口區域,且至少一部分被圖案化並移除。藉由利用圖案化過程移除感光性材料的開口區域執行蝕刻製程,且利用蝕刻溶液移除模具(10)的一部分從而形成第二內部空間(12)。A process of removing a portion of the mold (10) is performed. A portion of the mold (10) is removed to form a second interior space (12) in the mold (10). To illustrate specifically, an exposure process and a development process may be performed after the photosensitive material is disposed on the upper surface of the mold (10). The photosensitive material can form an opening area through an exposure process and a development process, and at least a part is patterned and removed. An etching process is performed by removing the opening area of the photosensitive material through a patterning process, and a part of the mold (10) is removed using an etching solution to form a second internal space (12).
模具(10)在第二內部空間(12)的三個側面暴露出,且第二積層部(120)在一個側面暴露出。The mold (10) is exposed on three sides of the second internal space (12), and the second buildup part (120) is exposed on one side.
接著參照圖5的(a)-圖5的(d),圖5的(a)是在第二內部空間(12)形成第一積層部(110)的模具(10)的平面圖,圖5的(b)是圖5的(a)的A-A'剖面圖,圖5的(c)是圖5的(a)的B-B'剖面圖,且圖5的(d)是圖5的(a)的C-C'剖面圖。Next, referring to Fig. 5(a)-Fig. 5(d), Fig. 5(a) is a plan view of the mold (10) forming the first laminate part (110) in the second internal space (12), Fig. 5 (b) is the AA' sectional view of (a) in FIG. 5 , (c) of FIG. 5 is the BB' sectional view of (a) in FIG. 5 , and (d) of FIG. 5 is the sectional view of FIG. (a) C-C' section view.
執行形成第一積層部(110)的步驟。在之前步驟中形成的第二內部空間(12)中利用電鍍製程形成第一積層部(110)。A step of forming a first buildup part (110) is performed. The first build-up part (110) is formed in the second internal space (12) formed in the previous step by using an electroplating process.
第一積層部(110)與在之前步驟中製作的第二積層部(120)一體化。如上所說明,在第二內部空間(12)的一個側面中暴露出第二積層部(120),且在該側面中第一積層部(110)與第二積層部(120)一體化。The first build-up part (110) is integrated with the second build-up part (120) produced in the previous step. As explained above, the second build-up part (120) is exposed on one side of the second internal space (12), and the first build-up part (110) and the second build-up part (120) are integrated on the side.
第一積層部(110)藉由銠(rhodium,Rh)、鉑(platinum,Pt)、銥(iridium,Ir)、鈀(palladium)或其等的合金、或鈀鈷(palladium-cobalt,PdCo)合金、鈀鎳(palladium-nickel,PdNi)合金或鎳磷(nickel-phosphor,NiP)合金、鎳錳(nickel-manganese,NiMn)、鎳鈷(nickel-cobalt,NiCo)或鎳鎢(nickel-tungsten,NiW)合金、銅(Cu)、銀(Ag)、金(Au)中的至少兩種以上金屬積層來配置。例如,鈀鈷(palladium-cobalt,PdCo)合金材質的第一金屬(210)與銅(Cu)材質的第二金屬(230)可交替積層形成。此處,第一金屬(210)可提高導電接觸針(100)的主體部(101)的彈性變形,且第二金屬(230)可提高導電接觸針(100)的主體部(101)的導電性。The first laminated part (110) is made of rhodium (rhodium, Rh), platinum (platinum, Pt), iridium (iridium, Ir), palladium (palladium) or alloys thereof, or palladium-cobalt (palladium-cobalt, PdCo) alloy, palladium-nickel (palladium-nickel, PdNi) alloy or nickel-phosphorus (nickel-phosphor, NiP) alloy, nickel-manganese (nickel-manganese, NiMn), nickel-cobalt (nickel-cobalt, NiCo) or nickel-tungsten (nickel-tungsten , NiW) alloy, copper (Cu), silver (Ag), gold (Au) at least two or more metal laminates to configure. For example, the first metal ( 210 ) made of palladium-cobalt (palladium-cobalt, PdCo) alloy and the second metal ( 230 ) made of copper (Cu) can be alternately laminated. Here, the first metal (210) can improve the elastic deformation of the main body (101) of the conductive contact pin (100), and the second metal (230) can improve the conduction of the main body (101) of the conductive contact pin (100). sex.
圖6是將圖5的(a)-圖5的(d)的虛線部分(Z)放大的圖。圖6是更具體地展示根據圖5的(a)-圖5的(d)的鍍覆過程的金屬層的形成結構的圖。為了便於說明,將圖6及圖8的(a)、圖8的(b)所示的金屬層的「└」形成結構在第一實施例的其他圖中省略。FIG. 6 is an enlarged view of a dotted line portion (Z) in FIG. 5( a ) to FIG. 5( d ). FIG. 6 is a diagram more specifically showing a formation structure of a metal layer according to the plating process of FIG. 5( a )- FIG. 5( d ). For convenience of description, the "└" formation structure of the metal layer shown in FIG. 6 , FIG. 8( a ), and FIG. 8( b ) is omitted in other figures of the first embodiment.
由於第一積層部(110)在配置第二積層部(120)之後形成,因此在利用鍍覆形成第一積層部(110)時,下部的晶種層(20)與第二積層部(120)的內部側壁(122)為鍍覆生長的晶種功能層。因此,第一積層部(110)的最下位層(111)形成有第一端部側垂直部(111a),所述第一端部側垂直部(111a)亦連續地形成於第二積層部(120)的內部側壁(122)且沿第二積層部(120)的內部側壁(122)在垂直方向上延伸配置。第一積層部(110)的最下層(111)與第二積層部(120)的最下層(121)不形成為彼此相同的厚度,但第一積層部(110)的最下層(111)與第二積層部(120)的最下層(121)由彼此相同的材質形成。Since the first build-up part (110) is formed after the second build-up part (120) is arranged, when the first build-up part (110) is formed by plating, the lower seed layer (20) and the second build-up part (120) ) inner sidewall (122) is a seed crystal functional layer grown by plating. Therefore, the first end side vertical part (111a) is formed in the lowest layer (111) of the first buildup part (110), and the first end side vertical part (111a) is also continuously formed in the second buildup part The inner side wall (122) of (120) is arranged to extend in the vertical direction along the inner side wall (122) of the second buildup part (120). The lowermost layer ( 111 ) of the first laminated part ( 110 ) and the lowermost layer ( 121 ) of the second laminated part ( 120 ) are not formed to have the same thickness as each other, but the lowermost layer ( 111 ) of the first laminated part ( 110 ) and The lowermost layer (121) of the second laminated part (120) is formed of the same material as each other.
在形成包括第一端部側垂直部(111a)的第一積層部(110)的最下層(111)之後,若執行後續的鍍覆製程,則包括第一端部側垂直部(111a)的第一積層部(110)的最下層(111)為鍍覆生長的晶種功能層,配置於包括第一端部側垂直部(111a)的第一積層部(110)的最下層(111)的上表面的金屬層在第一端部(102)側具有「└」字側面模樣。若執行之後的鍍覆製程,則在第一積層部(110)的第一端部(102)側形成多個具有「└」字側面模樣的金屬層且構成第一積層部(110)。After forming the lowermost layer (111) of the first build-up part (110) including the first end-side vertical portion (111a), if the subsequent plating process is performed, the first end-side vertical portion (111a) includes The lowest layer (111) of the first build-up part (110) is a seed crystal functional layer grown by plating, which is arranged on the lowermost layer (111) of the first build-up part (110) including the vertical part (111a) on the first end side The metal layer on the upper surface of the first end part (102) has a "└" character side profile. If the subsequent plating process is performed, a plurality of metal layers with the side profile of the word "└" are formed on the first end (102) side of the first build-up part (110) to constitute the first build-up part (110).
第二積層部(120)的最下層(121)由與第一積層部(110)的最下層(111)相同的金屬材質形成,第一積層部(110)的最下層(111)亦連續地形成於第二積層部(120)的內部側壁(122)。於第一金屬(210)與第二金屬(230)交替積層構成導電接觸針的情況下,在第一積層部(110)的第二金屬(230)與第二積層部(120)的第二金屬(230)之間配置有構成導電接觸針(100)的最下層(111)的第一金屬(210)。第一金屬(210)自導電接觸針(100)的下表面至上表面在垂直方向上延伸配置。The lowermost layer (121) of the second laminated part (120) is formed of the same metal material as the lowermost layer (111) of the first laminated part (110), and the lowermost layer (111) of the first laminated part (110) is also continuously It is formed on the inner side wall (122) of the second build-up part (120). In the case where the first metal (210) and the second metal (230) are alternately laminated to form a conductive contact pin, the second metal (230) of the first layered part (110) and the second layer of the second layered part (120) The first metal (210) constituting the lowermost layer (111) of the conductive contact pin (100) is disposed between the metals (230). The first metal (210) is configured to extend in a vertical direction from the lower surface to the upper surface of the conductive contact pin (100).
由於第一積層部(110)的最下層(111)、第二積層部(120)的最下層(121)、第二積層部(120)的最上層(123)、第二積層部(120)的中間層(125)及第一端部側垂直部(111a)由相同材質的第一金屬(210)形成,因此可防止第二積層部(120)自第一積層部(110)剝離而被損壞。Since the lowest layer (111) of the first laminated part (110), the lowest layer (121) of the second laminated part (120), the uppermost layer (123) of the second laminated part (120), the second laminated part (120) The middle layer (125) and the vertical part (111a) on the first end side are formed of the first metal (210) of the same material, so that the second laminated part (120) can be prevented from being peeled off from the first laminated part (110) damage.
另外,藉由在第一積層部(110)的第一端部(102)側形成有具有「└」字側面模樣的多個金屬層的構成,可防止在第一端部(102)側因剪切破壞被損壞。In addition, by forming a plurality of metal layers with the side profile of the word "└" on the first end (102) side of the first build-up part (110), it is possible to prevent damage to the first end (102) side. Shear failure is damaged.
另一方面,亦可首先配置第一積層部(110)之後形成第二積層部(120),且包含於本發明的技術思想。於此情況下,第一積層部(110)的內部側壁在形成第二積層部(120)時成為鍍覆生長的晶種功能層。但如本發明的實施例般,根據首先形成構成第一端部(102)的第二積層部(120)、之後形成構成主體部(101)的第一積層部(110)的構成,由於構成第二積層部(120)的金屬層形成為平面形態,因此在可使第一端部(102)的電特性或物理特性變得均勻的方面有利。On the other hand, the second build-up part ( 120 ) may also be formed after first disposing the first build-up part ( 110 ), which is included in the technical idea of the present invention. In this case, the inner sidewall of the first build-up part (110) becomes a seed crystal functional layer for plating growth when the second build-up part (120) is formed. However, as in the embodiment of the present invention, according to the configuration in which the second build-up part (120) constituting the first end part (102) is formed first, and then the first build-up part (110) constituting the main body part (101) is formed, due to the configuration Since the metal layer of the second buildup part (120) is formed in a planar form, it is advantageous in that the electrical or physical properties of the first end part (102) can be made uniform.
接著參照圖7的(a)-圖7的(d),圖7的(a)是導電接觸針(100)的平面圖,圖7的(b)是圖7的(a)的A-A'剖面圖,圖7的(c)是圖7的(a)的B-B'剖面圖,且圖7的(d)是圖7的(a)的C-C'剖面圖。Referring next to Figure 7 (a)-Figure 7 (d), Figure 7 (a) is a plan view of the conductive contact pin (100), Figure 7 (b) is Figure 7 (a) AA' 7(c) is a BB' sectional view of FIG. 7(a), and FIG. 7(d) is a CC' sectional view of FIG. 7(a).
於之前步驟之後執行移除模具(10)與晶種層(20)的製程。於模具(10)為陽極氧化膜材質的情況下利用與陽極氧化膜材質選擇性地反應的溶液移除模具(10)。另外,於晶種層(20)為銅(Cu)材質的情況下,利用與銅(Cu)選擇性地反應的溶液移除晶種層(20)。A process of removing the mold (10) and the seed layer (20) is performed after the previous steps. When the mold ( 10 ) is made of anodized film material, the mold ( 10 ) is removed by using a solution that selectively reacts with the material of the anodized film. In addition, when the seed crystal layer ( 20 ) is made of copper (Cu), the seed crystal layer ( 20 ) is removed using a solution that selectively reacts with copper (Cu).
圖8的(a)為根據本發明的較佳第一實施例的導電接觸針(100)的正面、即第一端部(102)的立體圖,圖8的(b)為根據本發明的較佳第一實施例的導電接觸針(100)的背面、即第二端部(103)的立體圖。Fig. 8(a) is a perspective view of the front side of the conductive contact pin (100), that is, the first end part (102) according to a preferred first embodiment of the present invention, and Fig. 8(b) is a comparison according to the present invention A perspective view of the back side of the conductive contact pin (100), that is, the second end portion (103) of the preferred first embodiment.
在以下方面存在差異:第二端部(103)的積層的金屬層為與構成主體部(101)的第一積層部(110)的金屬層在同一水平線上連續地配置的構成,反之,第一端部(102)的第二積層部(120)為與構成第一積層部(110)的金屬層不在同一水平線上配置的構成。There is a difference in the following aspects: the metal layer of the second end part (103) is a configuration that is continuously arranged on the same horizontal line as the metal layer of the first layered part (110) constituting the main body part (101), and vice versa. The second build-up part (120) at the one end part (102) has a structure not arranged on the same horizontal line as the metal layer constituting the first build-up part (110).
參照圖8的(a)及圖8的(b),第二積層部(120)為自下表面向上表面方向按照第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)及第一金屬(210)順序積層五個金屬層來構成的結構,第一積層部(110)為按照第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)及第一金屬(210)順序積層十三個金屬層來構成的結構。Referring to Fig. 8(a) and Fig. 8(b), the second layered part (120) is in accordance with the first metal (210), the second metal (230), the first metal (210) from the lower surface to the upper surface direction. , the second metal (230) and the first metal (210) are sequentially stacked five metal layers to form a structure, the first layered part (110) is in accordance with the first metal (210), the second metal (230), the first Metal (210), Second Metal (230), First Metal (210), Second Metal (230), First Metal (210), Second Metal (230), First Metal (210), Second Metal ( 230 ), first metal ( 210 ), second metal ( 230 ) and first metal ( 210 ) are sequentially laminated to form a structure consisting of thirteen metal layers.
雖然在圖中將構成第一積層部(110)的金屬層間的厚度示出為相同厚度,但構成第一積層部(110)的金屬層間的厚度可彼此不同。在構成第一積層部(110)的金屬層中,任一金屬層可以較其他金屬層的厚度更厚的厚度形成或者以更薄的厚度形成。另外,在圖中將構成第二積層部(110)的金屬層間的厚度示出為相同厚度,但構成第二積層部(120)的金屬層間的厚度可彼此不同。在構成第一積層部(110)的金屬層中,任一金屬層可以較其他金屬層的厚度更厚的厚度形成或者以更薄的厚度形成。Although the thicknesses between the metal layers constituting the first buildup part (110) are shown as the same thickness in the figure, the thicknesses between the metal layers constituting the first buildup part (110) may be different from each other. Among the metal layers constituting the first buildup part (110), any one metal layer may be formed thicker or thinner than the other metal layers. In addition, although the thicknesses between the metal layers constituting the second buildup part (110) are shown as the same thickness in the figure, the thicknesses between the metal layers constituting the second buildup part (120) may be different from each other. Among the metal layers constituting the first buildup part (110), any one metal layer may be formed thicker or thinner than the other metal layers.
導電接觸針(100)的第一端部(102)可由越向其端部剖面面積越減小的形狀形成。但即便於此種情況下,亦照原樣保持第二積層部(120)的積層結構。The first end (102) of the conductive contact pin (100) may be formed in a shape with a cross-sectional area decreasing toward the end thereof. However, even in this case, the laminated structure of the second laminated part ( 120 ) is maintained as it is.
第二實施例接著,對根據本發明的第二實施例進行闡述。但,以下說明的實施例與所述第一實施例相比以特徵性的構成要素為中心進行說明,且盡可能省略對與第一實施例相同或相似的構成要素的說明。 Second Embodiment Next, a second embodiment according to the present invention will be described. However, in the embodiments described below, compared with the above-mentioned first embodiment, the description will focus on the characteristic components, and the description of the same or similar components as the first embodiment will be omitted as much as possible.
以下,參照圖9的(a)、圖9的(b)至圖17的(a)、圖17的(b)對根據本發明的較佳第二實施例的導電接觸針(100)進行說明。圖9的(a)是根據本發明的較佳第二實施例的導電接觸針(100)的正面立體圖,圖9的(b)是根據本發明的較佳第二實施例的導電接觸針(100)的背面立體圖,圖10的(a)-圖10的(e)至圖16的(a)-圖16的(e)是示出根據本發明的較佳第二實施例的導電接觸針(100)的製造方法的圖,圖17的(a)是根據本發明的較佳第二實施例的導電接觸針(100)的第一端部的立體圖,圖17的(b)是根據本發明的較佳第二實施例的導電接觸針(100)的第二端部的立體圖。Hereinafter, the conductive contact pin (100) according to the preferred second embodiment of the present invention will be described with reference to Fig. 9(a), Fig. 9(b) to Fig. 17(a), Fig. 17(b) . Figure 9(a) is a front perspective view of a conductive contact pin (100) according to a preferred second embodiment of the present invention, and Figure 9(b) is a conductive contact pin (100) according to a preferred second embodiment of the present invention ( 100) rear perspective view, Figure 10 (a) - Figure 10 (e) to Figure 16 (a) - Figure 16 (e) is a conductive contact pin according to a preferred second embodiment of the present invention (100) of the manufacturing method, Figure 17 (a) is a perspective view of the first end of the conductive contact pin (100) according to the preferred second embodiment of the present invention, Figure 17 (b) is according to the present invention A perspective view of the second end of the conductive contact pin (100) of the preferred second embodiment of the invention.
根據本發明的較佳第二實施例的導電接觸針(100)在導電接觸針(100)的第二端部(103)額外配置第三積層部(130)的方面與根據第一實施例的導電接觸針(100)的構成存在差異。由於對根據第二實施例的配置於第一端部(102)的第二積層部(120)的構成與第一實施例的構成相同,因此以下將省略對其的具體說明。The conductive contact pin (100) according to the preferred second embodiment of the present invention is the same as that according to the first embodiment in that the second end (103) of the conductive contact pin (100) is additionally equipped with a third laminated part (130). There are differences in the composition of the conductive contact pins (100). Since the configuration of the second layered part ( 120 ) disposed at the first end part ( 102 ) according to the second embodiment is the same as that of the first embodiment, a detailed description thereof will be omitted below.
導電接觸針(100)包括:主體部(101),包括多個金屬層積層配置的第一積層部(110);第一端部(102),包括多個金屬層積層配置的第二積層部(120);以及第二端部(103),包括多個金屬層積層配置的第三積層部(130)。第一積層部(110)、第二積層部(120)、第三積層部(130)利用彼此不同的鍍覆製程形成。The conductive contact pin (100) includes: a main body (101), a first build-up part (110) including a plurality of metal build-up layers; a first end part (102), a second build-up part including a plurality of metal build-up layers (120); and a second end portion (103) including a third buildup portion (130) of a plurality of metal buildup layer configurations. The first build-up part (110), the second build-up part (120), and the third build-up part (130) are formed by different plating processes.
構成第一積層部(110)的至少一個金屬層與構成第三積層部(130)的至少一個金屬層不在同一水平線上配置。At least one metal layer constituting the first build-up part (110) and at least one metal layer constituting the third build-up part (130) are not arranged on the same horizontal line.
配置於導電接觸針(100)的第二端部(103)的第三積層部(130)的積層層數配置於主體部(101)的第一積層部(110)的積層層數彼此不同。較佳為配置於導電接觸針(100)的第二端部(103)的第三積層部(130)的積層層數以較配置於主體部(101)的第一積層部(110)的積層層數少的層數形成。The number of laminated layers of the third laminated part (130) arranged on the second end part (103) of the conductive contact pin (100) is different from the number of laminated layers of the first laminated part (110) arranged on the main body part (101). Preferably, the number of laminated layers of the third laminated part (130) arranged at the second end part (103) of the conductive contact pin (100) is lower than the number of laminated layers of the first laminated part (110) arranged at the main body part (101) The number of layers with a small number of layers is formed.
藉由第一積層部(110)、第二積層部(120)、第三積層部(130)的積層構成,可使在導電接觸針(100)的主體部(101)、第一端部(102)及第二端部(103)處的物理特性或電特性彼此不同。可增加導電接觸針(100)的主體部(101)所含有的電導率高的金屬的含有量,且可增加導電接觸針(100)的第一端部(102)所含有的耐磨性高的金屬的含有量,且可增加導電接觸針(100)的第二端部(103)所含有的電導率高的金屬的含有量。藉此,可提高主體部(101)的電流運載容量(Current Carrying Capacity),可提高第一端部(102)的耐磨性,且可防止第二端部(103)產生電弧。By the laminated structure of the first laminated part (110), the second laminated part (120) and the third laminated part (130), the main part (101) and the first end part ( 102) and the second end portion (103) are different from each other in physical or electrical characteristics. The content of the metal with high electrical conductivity contained in the main body (101) of the conductive contact pin (100) can be increased, and the metal with high wear resistance contained in the first end (102) of the conductive contact pin (100) can be increased. The content of the metal can be increased, and the content of the metal with high electrical conductivity contained in the second end portion (103) of the conductive contact pin (100) can be increased. Thereby, the current carrying capacity (Current Carrying Capacity) of the main body part (101) can be improved, the wear resistance of the first end part (102) can be improved, and the second end part (103) can be prevented from generating arc.
多個金屬層可包括第一金屬(210)與第二金屬(230)來構成。第一金屬(210)為與第二金屬(230)相比耐磨性或硬度相對高的金屬,且第二金屬(230)可由與第一金屬(210)相比電導率相對高的金屬形成。第一金屬(210)較佳可為選自以下中的金屬:銠(rhodium,Rh)、鉑(platinum,Pt)、銥(iridium,Ir)、鈀(palladium)或其等的合金、或鈀鈷(palladium-cobalt,PdCo)合金、鈀鎳(palladium-nickel,PdNi)合金或鎳磷(nickel-phosphor,NiP)合金、鎳錳(nickel-manganese,NiMn)、鎳鈷(nickel-cobalt,NiCo)或鎳鎢(nickel-tungsten,NiW)合金,且第二金屬(230)可為選自銅(Cu)、銀(Ag)、金(Au)中的金屬。此處,除上述金屬或合金以外,第一金屬(210)、第二金屬(230)可包括其他金屬或合金來構成,並非僅限定於上述例示性的材質。The plurality of metal layers may be composed of a first metal (210) and a second metal (230). The first metal (210) is a metal having relatively high wear resistance or hardness compared to the second metal (230), and the second metal (230) may be formed of a metal having relatively high electrical conductivity compared to the first metal (210) . The first metal (210) is preferably a metal selected from the following: rhodium (rhodium, Rh), platinum (platinum, Pt), iridium (iridium, Ir), palladium (palladium) or an alloy thereof, or palladium Cobalt (palladium-cobalt, PdCo) alloy, palladium-nickel (palladium-nickel, PdNi) alloy or nickel-phosphorus (nickel-phosphor, NiP) alloy, nickel-manganese (nickel-manganese, NiMn), nickel-cobalt (nickel-cobalt, NiCo ) or a nickel-tungsten (nickel-tungsten, NiW) alloy, and the second metal ( 230 ) may be a metal selected from copper (Cu), silver (Ag), and gold (Au). Here, in addition to the above-mentioned metals or alloys, the first metal ( 210 ) and the second metal ( 230 ) may be composed of other metals or alloys, and are not limited to the above-mentioned exemplary materials.
為了提高導電接觸針(100)的耐磨性,第一積層部(110)與第三積層部(130)的最下位層與最上位層由第一金屬(210)形成。多個金屬層可自最下層開始按照第一金屬(210)、第二金屬(230)、第一金屬(210)順序交替積層。多個金屬層可由最少三個層形成,且可由三個層以上的奇數層形成。但金屬層的層數並非限定於此。第一積層部(110)與第三積層部(120)可藉由第一金屬(210)與第二金屬(230)交替積層來形成,於此情況第一積層部(110)與第三積層部(130)中,第一金屬(210)與第二金屬(230)的交替積層的層數彼此不同。In order to improve the wear resistance of the conductive contact pin (100), the lowest layer and the uppermost layer of the first build-up part (110) and the third build-up part (130) are formed of the first metal (210). A plurality of metal layers can be laminated alternately in the order of the first metal (210), the second metal (230), and the first metal (210) starting from the bottom layer. The plurality of metal layers may be formed of a minimum of three layers, and may be formed of odd-numbered layers of more than three layers. However, the number of metal layers is not limited to this. The first build-up part (110) and the third build-up part (120) can be formed by alternately laminating the first metal (210) and the second metal (230). In this case, the first build-up part (110) and the third build-up part In the part (130), the numbers of layers of alternate lamination of the first metal (210) and the second metal (230) are different from each other.
第三積層部(130)的長度具有100 μm以上400 μm以下的範圍。藉由第三積層部(130)的長度具有100 μm以上400 μm以下的範圍的構成,即便在100 μm以上400 μm以下的範圍內對第二端部(103)進行打磨,由於可使第三積層部(130)存在於第二端部(103),因此亦可將導電接觸針(100)的剖面形狀保持為初始狀態。在執行打磨的製程時,在第三積層部(130)不再存在的情況下,較佳為替換成新的導電接觸針(100)。第三積層部(130)的殘留程度可藉由在導電接觸針(100)的側面暴露出的第三積層部(130)的外觀確認。The length of the third buildup part (130) has a range of not less than 100 μm and not more than 400 μm. Since the length of the third layered portion (130) is in the range of 100 μm to 400 μm, even if the second end portion (103) is polished within the range of 100 μm to 400 μm, the third Since the laminated part (130) is present at the second end part (103), the cross-sectional shape of the conductive contact pin (100) can also be kept in an initial state. When performing the polishing process, if the third build-up part ( 130 ) no longer exists, it is preferably replaced with a new conductive contact pin ( 100 ). The remaining degree of the third build-up part (130) can be confirmed by the appearance of the third build-up part (130) exposed on the side of the conductive contact pin (100).
此種根據第二實施例的導電接觸針(100)利用模具分別對第一積層部(110)、第二積層部(120)、第三積層部(130)進行鍍覆來製造。以下,參照圖10的(a)-圖10的(e)至圖16的(a)-圖16的(e),對根據本發明的較佳第二實施例的導電接觸針(100)的製造方法進行說明。The conductive contact pin (100) according to the second embodiment is manufactured by plating the first layered part (110), the second layered part (120) and the third layered part (130) respectively by using a mold. Below, with reference to Figure 10 (a) - Figure 10 (e) to Figure 16 (a) - Figure 16 (e), the conductive contact pin (100) according to the preferred second embodiment of the present invention The manufacturing method will be described.
參照圖10的(a)-圖10的(e),圖10的(a)是具有第一內部空間(11)的模具(10)的平面圖,圖10的(b)是圖10的(a)的A-A'剖面圖,圖10的(c)是圖10的(a)的B-B'剖面圖,圖10的(d)是圖10的(a)的C-C'剖面圖,且圖10的(e)是圖10的(a)的D-D'剖面圖。Referring to (a) of Figure 10-(e) of Figure 10, (a) of Figure 10 is a plan view of a mold (10) having a first internal space (11), and (b) of Figure 10 is (a) of Figure 10 ), Figure 10 (c) is the BB' section view of Figure 10 (a), Figure 10 (d) is the CC' section view of Figure 10 (a) , and (e) of FIG. 10 is a DD' cross-sectional view of (a) of FIG. 10 .
參照圖10的(a)-圖10的(e),在模具(10)中形成第一內部空間(11),且在模具(10)的下部配置晶種層(20)。Referring to Fig. 10(a) - Fig. 10(e), the first internal space (11) is formed in the mold (10), and the seed layer (20) is arranged in the lower part of the mold (10).
在根據本發明的較佳實施例的導電接觸針(100)利用陽極氧化膜材質的模具(10)代替光阻模具來製造的方面,可發揮出實現作為光阻模具實現時曾存在限制的形狀的精密度、微細形狀的效果。In the aspect that the conductive contact pin (100) according to the preferred embodiment of the present invention is manufactured by using the mold (10) made of anodized film material instead of the photoresist mold, it can realize the shape that was once limited when realized as a photoresist mold The precision and the effect of fine shape.
於模具(10)的下表面配置晶種層(20)。晶種層(20)可於在模具(10)形成第一內部空間(11)之前配置於模具(10)的下表面。另一方面,在模具(10)的下部形成支撐基板(未圖示)從而可提高模具(10)的可操作性。另外,於此情況,亦可在支撐基板(未圖示)的上表面形成晶種層(20)並將形成有第一內部空間(11)的模具(10)結合至支撐基板(未圖示)來使用。晶種層(20)可由銅(Cu)材質形成,且可利用沈積方法形成。在利用電鍍法形成第二積層部(120)時,晶種層(20)用於提高第二積層部(120)的鍍覆品質。A seed crystal layer (20) is arranged on the lower surface of the mold (10). The seed crystal layer (20) can be arranged on the lower surface of the mold (10) before the mold (10) forms the first internal space (11). On the other hand, a support substrate (not shown) is formed at the lower portion of the mold (10) to improve the operability of the mold (10). In addition, in this case, the seed layer (20) may also be formed on the upper surface of the supporting substrate (not shown) and the mold (10) formed with the first internal space (11) may be bonded to the supporting substrate (not shown). ) to use. The seed layer ( 20 ) can be formed of copper (Cu) material, and can be formed by a deposition method. When the second build-up part (120) is formed by electroplating, the seed layer (20) is used to improve the plating quality of the second build-up part (120).
第一內部空間(11)可藉由對陽極氧化膜材質的模具(10)進行濕式蝕刻來形成。為此,可在模具(10)的上表面配置光阻並對其進行圖案化,然後經圖案化而被開口的區域的陽極氧化膜與蝕刻溶液進行反應從而形成第一內部空間(11)。具體地進行說明,可在形成第一內部空間(11)之前在模具(10)的上表面配置感光性材料之後執行曝光製程及顯影製程。感光性材料可藉由曝光製程及顯影製程形成開口區域,且至少一部分被圖案化並移除。陽極氧化膜材質的模具(10)藉由利用圖案化過程移除感光性材料的開口區域執行蝕刻製程,且利用蝕刻溶液移除與內部空間(11)對應的位置的陽極氧化膜,從而形成第一內部空間(11)。The first internal space (11) can be formed by wet etching the mold (10) made of anodized film. To this end, a photoresist can be arranged on the upper surface of the mold (10) and patterned, and then the anodic oxide film in the area where the opening is patterned reacts with the etching solution to form the first internal space (11). To illustrate specifically, the exposure process and the development process may be performed after disposing a photosensitive material on the upper surface of the mold (10) before forming the first internal space (11). The photosensitive material can form an opening area through an exposure process and a development process, and at least a part is patterned and removed. The mold (10) made of anodic oxide film performs an etching process by using a patterning process to remove the opening area of the photosensitive material, and uses an etching solution to remove the anodic oxide film at a position corresponding to the internal space (11), thereby forming a second an inner space (11).
接著,參照圖11的(a)-圖11的(e),圖11的(a)是在第一內部空間(11)形成第二積層部(120)的模具(10)的平面圖,圖11的(b)是圖11的(a)的A-A'剖面圖,圖11的(c)是圖11的(a)的B-B'剖面圖,圖11的(d)是圖11的(a)的C-C'剖面圖,且圖11的(e)是圖11的(a)的D-D'剖面圖。Next, referring to Fig. 11(a)-Fig. 11(e), Fig. 11(a) is a plan view of the mold (10) forming the second laminate part (120) in the first internal space (11), Fig. 11 (b) is the AA' sectional view of (a) in FIG. 11, (c) of FIG. 11 is the BB' sectional view of (a) in FIG. 11, and (d) of FIG. 11 is the (a) is a sectional view of CC', and (e) of FIG. 11 is a sectional view of DD' of (a) of FIG. 11 .
執行在模具(10)的第一內部空間(11)執行電鍍製程來形成第二積層部(120)的步驟。執行多次電鍍製程,以在導電接觸針(100)的厚度方向上積層多個金屬層來形成第二積層部(120)。第二積層部(120)藉由銠(rhodium,Rh)、鉑(platinum,Pt)、銥(iridium,Ir)、鈀(palladium)或其等的合金、或鈀鈷(palladium-cobalt,PdCo)合金、鈀鎳(palladium-nickel,PdNi)合金或鎳磷(nickel-phosphor,NiP)合金、鎳錳(nickel-manganese,NiMn)、鎳鈷(nickel-cobalt,NiCo)或鎳鎢(nickel-tungsten,NiW)合金、銅(Cu)、銀(Ag)、金(Au)中的至少兩種以上金屬積層來配置。例如,鈀鈷(palladium-cobalt,PdCo)合金材質的第一金屬(210)與銅(Cu)材質的第二金屬(230)可交替積層來形成。此處,第一金屬(210)可提高導電接觸針(100)的第一端部(102)的耐磨性,且第二金屬(230)可提高導電接觸針(100)的第一端部(102)的導電性。藉此,與僅由第一金屬(210)形成的情形相比,可增大導電接觸針(100)的電流容許容量。A step of performing an electroplating process in the first internal space (11) of the mold (10) to form the second laminated part (120). Multiple electroplating processes are performed to stack multiple metal layers in the thickness direction of the conductive contact pin (100) to form the second stacked part (120). The second laminated part (120) is made of rhodium (rhodium, Rh), platinum (platinum, Pt), iridium (iridium, Ir), palladium (palladium) or alloys thereof, or palladium-cobalt (palladium-cobalt, PdCo) alloy, palladium-nickel (palladium-nickel, PdNi) alloy or nickel-phosphorus (nickel-phosphor, NiP) alloy, nickel-manganese (nickel-manganese, NiMn), nickel-cobalt (nickel-cobalt, NiCo) or nickel-tungsten (nickel-tungsten , NiW) alloy, copper (Cu), silver (Ag), gold (Au) at least two or more metal laminates to configure. For example, the first metal ( 210 ) made of palladium-cobalt (palladium-cobalt, PdCo) alloy and the second metal ( 230 ) made of copper (Cu) can be alternately laminated to form. Here, the first metal (210) can improve the wear resistance of the first end (102) of the conductive contact pin (100), and the second metal (230) can improve the wear resistance of the first end of the conductive contact pin (100). (102) conductivity. Thereby, compared with the case where only the first metal (210) is formed, the current allowable capacity of the conductive contact pin (100) can be increased.
在鍍覆製程完成時,可執行平坦化製程。藉由化學機械研磨(CMP)製程移除向模具(10)的上表面突出的金屬並使其平坦化。Upon completion of the plating process, a planarization process may be performed. Metal protruding towards the upper surface of the mold (10) is removed and planarized by a chemical mechanical polishing (CMP) process.
接著參照圖12的(a)-圖12的(e),圖12的(a)是在第三內部空間形成第三積層部(130)的模具(10)的平面圖,圖12的(b)是圖12的(a)的A-A'剖面圖,圖12的(c)是圖12的(a)的B-B'剖面圖,圖12的(d)是圖12的(a)的C-C'剖面圖,且圖12的(e)是圖12的(a)的D-D'剖面圖。Next, referring to (a)-(e) of FIG. 12, (a) of FIG. 12 is a plan view of a mold (10) forming a third build-up part (130) in a third internal space, and (b) of FIG. 12 It is the AA' sectional view of Fig. 12(a), Fig. 12(c) is the BB' sectional view of Fig. 12(a), and Fig. 12(d) is the sectional view of Fig. 12(a) CC' sectional view, and (e) of FIG. 12 is a DD' sectional view of (a) in FIG. 12 .
執行移除模具(10)的一部分的製程以在模具(10)形成第三內部空間。第三內部空間形成於與第二端部(103)對應的位置,且可藉由與前文形成第一內部空間(11)的製程相同的製程形成。A process of removing a part of the mold (10) is performed to form a third inner space in the mold (10). The third internal space is formed at a position corresponding to the second end portion (103), and can be formed by the same process as that for forming the first internal space (11) above.
執行在模具(10)的第三內部空間執行電鍍製程來形成第三積層部(130)的步驟。執行多次電鍍製程,以在導電接觸針(100)的厚度方向上積層多個金屬層來形成第三積層部(130)。第三積層部(130)藉由銠(rhodium,Rh)、鉑(platinum,Pt)、銥(iridium,Ir)、鈀(palladium)或其等的合金、或鈀鈷(palladium-cobalt,PdCo)合金、鈀鎳(palladium-nickel,PdNi)合金或鎳磷(nickel-phosphor,NiP)合金、鎳錳(nickel-manganese,NiMn)、鎳鈷(nickel-cobalt,NiCo)或鎳鎢(nickel-tungsten,NiW)合金、銅(Cu)、銀(Ag)、金(Au)中的至少兩種以上金屬積層來配置。例如,鈀鈷(palladium-cobalt,PdCo)合金材質的第一金屬(210)與銅(Cu)及金(Au)材質的第二金屬(230)可積層來形成。如圖12的(a)-圖12的(e)所示的積層結構為按照鈀鈷(palladium-cobalt,PdCo)合金、銅(Cu)、金(Au)、銅(Cu)及鈀鈷(palladium-cobalt,PdCo)合金的順序積層的結構。此處,第一金屬(210)可提高導電接觸針(100)的第二端部(102)的耐磨性,且第二金屬(230)可提高導電接觸針(100)的第二端部(102)的導電性。特別是藉由在中央位置含有金(Au),從而可更有效地防止第二端部(103)產生電弧。A step of performing an electroplating process in the third inner space of the mold (10) to form a third buildup part (130). Multiple electroplating processes are performed to stack multiple metal layers in the thickness direction of the conductive contact pin (100) to form a third stacked part (130). The third laminated part (130) is made of rhodium (rhodium, Rh), platinum (platinum, Pt), iridium (iridium, Ir), palladium (palladium) or alloys thereof, or palladium-cobalt (palladium-cobalt, PdCo) alloy, palladium-nickel (palladium-nickel, PdNi) alloy or nickel-phosphorus (nickel-phosphor, NiP) alloy, nickel-manganese (nickel-manganese, NiMn), nickel-cobalt (nickel-cobalt, NiCo) or nickel-tungsten (nickel-tungsten , NiW) alloy, copper (Cu), silver (Ag), gold (Au) at least two or more metal laminates to configure. For example, the first metal ( 210 ) made of palladium-cobalt (PdCo) alloy and the second metal ( 230 ) made of copper (Cu) and gold (Au) can be formed by lamination. The layered structure shown in (a)-(e) of Figure 12 is based on palladium-cobalt (palladium-cobalt, PdCo) alloy, copper (Cu), gold (Au), copper (Cu) and palladium-cobalt ( palladium-cobalt, PdCo) alloy sequential layered structure. Here, the first metal (210) can improve the wear resistance of the second end (102) of the conductive contact pin (100), and the second metal (230) can improve the wear resistance of the second end of the conductive contact pin (100). (102) conductivity. In particular, by containing gold (Au) at the center, it is possible to more effectively prevent arcing at the second end (103).
在鍍覆製程完成時,可執行平坦化製程。藉由化學機械研磨(CMP)製程移除向模具(10)的上表面突出的金屬並使其平坦化。Upon completion of the plating process, a planarization process may be performed. Metal protruding towards the upper surface of the mold (10) is removed and planarized by a chemical mechanical polishing (CMP) process.
接著參照圖13的(a)-圖13的(e),圖13的(a)是移除模具(10)的一部分形成第二內部空間(12)的模具(10)的平面圖,圖13的(b)是圖13的(a)的A-A'剖面圖,圖13的(c)是圖13的(a)的B-B'剖面圖,圖13的(d)是圖13的(a)的C-C'剖面圖,且圖13的(e)是圖13的(a)的D-D'剖面圖。Referring next to (a) of Figure 13-(e) of Figure 13, (a) of Figure 13 is a plan view of a mold (10) that removes a part of the mold (10) to form a second internal space (12), and of Figure 13 (b) is the AA' sectional view of (a) in FIG. 13, (c) of FIG. 13 is the BB' sectional view of (a) in FIG. 13, and (d) of FIG. 13 is ( a) The CC' sectional view, and FIG. 13( e ) is the DD' sectional view of FIG. 13( a ).
執行移除模具(10)的一部分的製程。移除模具(10)的一部分以在模具(10)形成第二內部空間(12)。具體地進行說明,可在模具(10)的上表面配置感光性材料之後執行曝光製程及顯影製程。感光性材料可藉由曝光製程及顯影製程形成開口區域,且至少一部分被圖案化並移除。藉由利用圖案化過程移除感光性材料的開口區域執行蝕刻製程,且利用蝕刻溶液移除模具(10)的一部分,從而形成第二內部空間(12)。A process of removing a portion of the mold (10) is performed. A portion of the mold (10) is removed to form a second interior space (12) in the mold (10). To illustrate specifically, an exposure process and a development process may be performed after the photosensitive material is disposed on the upper surface of the mold (10). The photosensitive material can form an opening area through an exposure process and a development process, and at least a part is patterned and removed. An etching process is performed by removing the opening area of the photosensitive material through a patterning process, and a part of the mold (10) is removed using an etching solution, thereby forming a second internal space (12).
模具(10)在第二內部空間(12)的兩個側面暴露出,且第二積層部(120)及第三積層部(130)在兩個側面暴露出。The mold (10) is exposed on two sides of the second internal space (12), and the second build-up part (120) and the third build-up part (130) are exposed on two sides.
接著參照圖14的(a)-圖14的(e),圖14的(a)是在第二內部空間(12)形成第一積層部(110)的模具(10)的平面圖,圖14的(b)是圖14的(a)的A-A'剖面圖,圖14的(c)是圖14的(a)的B-B'剖面圖,圖14的(d)是圖14的(a)的C-C'剖面圖,且圖14的(e)是圖14的(a)的D-D'剖面圖。Next, referring to Fig. 14(a)-Fig. 14(e), Fig. 14(a) is a plan view of the mold (10) forming the first laminate part (110) in the second internal space (12), and Fig. 14 (b) is the AA' sectional view of (a) of FIG. 14, (c) of FIG. 14 is the BB' sectional view of (a) of FIG. 14, and (d) of FIG. 14 is ( a) is a cross-sectional view of CC', and (e) of FIG. 14 is a cross-sectional view of DD' of (a) of FIG. 14 .
執行形成第一積層部(110)的步驟。在之前步驟中形成的第二內部空間(12)中利用電鍍製程形成第一積層部(110)。A step of forming a first buildup part (110) is performed. The first build-up part (110) is formed in the second internal space (12) formed in the previous step by using an electroplating process.
第一積層部(110)與在之前步驟中製作的第二積層部(120)及第三積層部(130)一體化。如上所說明,在第二內部空間(12)的一個側面中暴露出第二積層部(120),且在該一側面中第一積層部(110)與第二積層部(120)一體化。另外,在第二內部空間(12)的另一側面中暴露出第三積層部(130),且在該另一側面中第一積層部(110)與第三積層部(130)一體化。The first build-up part (110) is integrated with the second build-up part (120) and the third build-up part (130) produced in the previous step. As explained above, the second build-up part (120) is exposed on one side of the second internal space (12), and the first build-up part (110) and the second build-up part (120) are integrated on the one side. In addition, the third build-up part (130) is exposed on the other side of the second internal space (12), and the first build-up part (110) and the third build-up part (130) are integrated on the other side.
第一積層部(110)藉由銠(rhodium,Rh)、鉑(platinum,Pt)、銥(iridium,Ir)、鈀(palladium)或其等的合金、或鈀鈷(palladium-cobalt,PdCo)合金、鈀鎳(palladium-nickel,PdNi)合金或鎳磷(nickel-phosphor,NiP)合金、鎳錳(nickel-manganese,NiMn)、鎳鈷(nickel-cobalt,NiCo)或鎳鎢(nickel-tungsten,NiW)合金、銅(Cu)、銀(Ag)、金(Au)中的至少兩種以上金屬積層來配置。例如,可藉由鈀鈷(palladium-cobalt,PdCo)合金材質的第一金屬(210)與銅(Cu)材質的第二金屬(230)交替積層來形成。此處,第一金屬(210)可提高導電接觸針(100)的主體部(101)的彈性變形,且第二金屬(230)可提高導電接觸針(100)的主體部(101)的導電性。The first laminated part (110) is made of rhodium (rhodium, Rh), platinum (platinum, Pt), iridium (iridium, Ir), palladium (palladium) or alloys thereof, or palladium-cobalt (palladium-cobalt, PdCo) alloy, palladium-nickel (palladium-nickel, PdNi) alloy or nickel-phosphorus (nickel-phosphor, NiP) alloy, nickel-manganese (nickel-manganese, NiMn), nickel-cobalt (nickel-cobalt, NiCo) or nickel-tungsten (nickel-tungsten , NiW) alloy, copper (Cu), silver (Ag), gold (Au) at least two or more metal laminates to configure. For example, it can be formed by alternate lamination of the first metal ( 210 ) made of palladium-cobalt (PdCo) alloy and the second metal ( 230 ) made of copper (Cu). Here, the first metal (210) can improve the elastic deformation of the main body (101) of the conductive contact pin (100), and the second metal (230) can improve the conduction of the main body (101) of the conductive contact pin (100). sex.
圖15的(a)、圖15的(b)是將圖14的(a)-圖14的(e)的虛線部分(Z1、Z2)放大的圖。圖15的(a)、圖15的(b)是更具體地展示根據圖14的(a)-圖14的(e)的鍍覆過程的金屬層的形成結構的圖。為了便於說明,圖15的(a)、圖15的(b)及圖17的(a)、圖17的(b)所示的金屬層的「└」及「┘」形成結構將在第二實施例的其他圖中省略。FIG. 15( a ) and FIG. 15( b ) are enlarged views of dotted line portions ( Z1 , Z2 ) in FIG. 14( a ) to FIG. 14( e ). FIG. 15( a ) and FIG. 15( b ) are diagrams showing more specifically the formation structure of the metal layer according to the plating process of FIG. 14( a ) to FIG. 14( e ). For the convenience of description, the "└" and "┘" formation structures of the metal layer shown in Fig. 15(a), Fig. 15(b), Fig. 17(a), Fig. 17(b) will be described in the second Other figures of the examples are omitted.
由於第一積層部(110)在配置第二積層部(120)與第三積層部(130)之後形成,因此在利用鍍覆形成第一積層部(110)時下部的晶種層(20)、第二積層部(120)的內部側壁(122)及第三積層部(130)的內部側壁(132)為鍍覆生長的晶種功能層。由此,第一積層部(110)的最下位層(111)亦連續地形成於第二積層部(120)的內部側壁(122)及第三積層部(130)的內部側壁(132)。第一積層部(110)的最下位層(111)具有沿第二積層部(120)的內部側壁(122)在垂直方向上延伸配置的第一端部側垂直部(111a),且具有沿第三積層部(130)的內部側壁(132)在垂直方向上延伸配置的第二端部側垂直部(111b)。Since the first build-up part (110) is formed after the second build-up part (120) and the third build-up part (130) are arranged, when the first build-up part (110) is formed by plating, the lower seed layer (20) , the inner side wall (122) of the second build-up part (120) and the inner side wall (132) of the third build-up part (130) are seed crystal functional layers grown by plating. Thus, the lowest layer (111) of the first build-up part (110) is also continuously formed on the inner side wall (122) of the second build-up part (120) and the inner side wall (132) of the third build-up part (130). The lowest layer (111) of the first build-up part (110) has a first end-side vertical part (111a) extending in the vertical direction along the inner side wall (122) of the second build-up part (120), and has a The inner side wall (132) of the third build-up part (130) is a second end side vertical part (111b) extending in the vertical direction.
第一積層部(110)的最下層(111)與第二積層部(120)的最下層(121)及第三積層部(130)的最下層(131)不形成為彼此相同的厚度,但第一積層部(110)的最下層(111)與第二積層部(120)的最下層(121)及第三積層部(130)由彼此相同的材質形成。The lowest layer ( 111 ) of the first laminated part ( 110 ), the lowest layer ( 121 ) of the second laminated part ( 120 ) and the lowest layer ( 131 ) of the third laminated part ( 130 ) are not formed to have the same thickness as each other, but The lowermost layer (111) of the first laminated part (110), the lowermost layer (121) of the second laminated part (120) and the third laminated part (130) are formed of the same material as each other.
在形成包括第一端部側垂直部(111a)及第二端部側垂直部(111b)的第一積層部(110)的最下層(111)之後,若執行後續的鍍覆製程,則包括第一端部側垂直部(111a)及第二端部側垂直部(111b)的第一積層部(110)的最下層(111)為鍍覆生長的晶種功能層,因此配置於包括第一端部側垂直部(111a)及第二端部側垂直部(111b)的第一積層部(110)的最下層(111)的上表面的金屬層在第一端部(102)側具有「└」字側面模樣,且在第二端部(103)側具有「┘」字側面模樣。若執行之後的鍍覆製程,則在第一積層部(110)的第一端部(102)側形成具有「└」字側面模樣的多個金屬層且構成第一積層部(110)。After forming the lowermost layer (111) of the first buildup part (110) including the first end-side vertical part (111a) and the second end-side vertical part (111b), if the subsequent plating process is performed, it includes The lowermost layer (111) of the first stacked part (110) of the vertical part (111a) on the first end side (111a) and the vertical part (111b) on the second end side is the seed crystal functional layer grown by plating, so it is arranged on the The metal layer on the upper surface of the lowermost layer (111) of the first stacked part (110) of the one end side vertical part (111a) and the second end side vertical part (111b) has a The profile of the character "└", and the profile of the character "┘" on the side of the second end (103). If the subsequent plating process is performed, a plurality of metal layers having a side surface of the word "└" are formed on the first end (102) side of the first build-up part (110) to constitute the first build-up part (110).
第二積層部(120)的最下層(121)及第三積層部(130)的最下層(131)由與第一積層部(110)的最下層(111)相同的金屬材質形成,第一積層部(110)的最下層(111)亦連續地形成於第二積層部(120)的內部側壁(122)及第三積層部(120)的內部側壁(132)。於第一金屬(210)與第二金屬(230)積層構成導電接觸針的情況下,在第一積層部(110)的第二金屬(230)與第二積層部(120)的第二金屬(230)之間配置有構成導電接觸針(100)的最下層(111)的第一金屬(210)。第一金屬(210)自導電接觸針(100)的下表面至上表面在垂直方向上延伸配置。另外,在第一積層部(110)的第二金屬(230)與第三積層部(130)的第二金屬(230)之間配置有構成導電接觸針(100)的最下層(111)的第一金屬(210)。第一金屬(210)自導電接觸針(100)的下表面至上表面在垂直方向上延伸配置。The lowermost layer (121) of the second laminated part (120) and the lowermost layer (131) of the third laminated part (130) are formed of the same metal material as the lowermost layer (111) of the first laminated part (110). The lowest layer (111) of the buildup part (110) is also continuously formed on the inner sidewall (122) of the second buildup part (120) and the inner sidewall (132) of the third buildup part (120). In the case where the first metal (210) and the second metal (230) are laminated to form a conductive contact pin, the second metal (230) of the first layered part (110) and the second metal of the second layered part (120) The first metal (210) constituting the lowermost layer (111) of the conductive contact pin (100) is arranged between (230). The first metal (210) is configured to extend in a vertical direction from the lower surface to the upper surface of the conductive contact pin (100). In addition, between the second metal (230) of the first build-up part (110) and the second metal (230) of the third build-up part (130), the bottom layer (111) of the conductive contact pin (100) is arranged. First Metals (210). The first metal (210) is configured to extend in a vertical direction from the lower surface to the upper surface of the conductive contact pin (100).
由於第一積層部(110)的最下層(111)、第二積層部(120)的最下層(121)、第二積層部(120)的最上層(123)、第三積層部(130)的最下層(131)及第三積層部(120)的最上層(133)由彼此相同材質的第一金屬(210)形成,因此可防止第二積層部(120)及第三積層部(130)自第一積層部(110)剝離而被損壞。Since the lowest layer (111) of the first laminated part (110), the lowest layer (121) of the second laminated part (120), the uppermost layer (123) of the second laminated part (120), the third laminated part (130) The lowermost layer (131) of the third buildup part (120) and the uppermost layer (133) of the third buildup part (120) are formed of the first metal (210) of the same material, so that the second buildup part (120) and the third buildup part (130) can be prevented from ) is peeled off from the first lamination part (110) and is damaged.
另外,藉由在第一積層部(110)的第一端部(102)側形成有具有「└」字側面模樣的多個金屬層的構成,可防止在第一端部(102)側因剪切破壞被損壞,藉由在第一積層部(110)的第二端部(103)側形成有具有「┘」字側面模樣的多個金屬層的構成,可防止在第二端部(103)側因剪切破壞被損壞。In addition, by forming a plurality of metal layers with the side profile of the word "└" on the first end (102) side of the first build-up part (110), it is possible to prevent damage to the first end (102) side. Shear failure is damaged, and by forming a plurality of metal layers with the side surface of the character "┘" on the second end (103) side of the first laminated part (110), it can prevent the second end ( 103) The side is damaged due to shear failure.
另一方面,亦可首先配置第一積層部(110),之後形成第二積層部(120)與第三積層部(130)。於此情況下,第一積層部(110)的內部側壁在形成第二積層部(120)或第三積層部時成為鍍覆生長的晶種功能層。On the other hand, the first build-up part (110) may also be arranged first, and then the second build-up part (120) and the third build-up part (130) are formed thereafter. In this case, the inner sidewall of the first build-up part (110) becomes a seed crystal functional layer for plating growth when forming the second build-up part (120) or the third build-up part.
接著參照圖16的(a)-圖16的(e),圖16的(a)是導電接觸針(100)的平面圖,圖16的(b)是圖16的(a)的A-A'剖面圖,圖16的(c)是圖16的(a)的B-B'剖面圖,圖16的(d)是圖16的(a)的C-C'剖面圖,且圖16的(e)是圖16的(a)的D-D'剖面圖。Referring next to Figure 16 (a)-Figure 16 (e), Figure 16 (a) is a plan view of the conductive contact pin (100), Figure 16 (b) is Figure 16 (a) AA' Section view, Figure 16 (c) is the BB' section view of Figure 16 (a), Figure 16 (d) is the CC' section view of Figure 16 (a), and Figure 16 ( e) is a DD' sectional view of (a) of FIG. 16 .
於之前步驟之後執行移除模具(10)與晶種層(20)的製程。於模具(10)為陽極氧化膜材質的情況下,利用與陽極氧化膜材質選擇性地反應的溶液移除模具(10)。另外,於晶種層(20)為銅(Cu)材質的情況下,利用與銅(Cu)選擇性地反應的溶液移除晶種層(20)。A process of removing the mold (10) and the seed layer (20) is performed after the previous steps. In the case that the mold ( 10 ) is made of anodized film material, the mold ( 10 ) is removed by using a solution that selectively reacts with the material of the anodized film. In addition, when the seed crystal layer ( 20 ) is made of copper (Cu), the seed crystal layer ( 20 ) is removed using a solution that selectively reacts with copper (Cu).
圖17的(a)為根據本發明的較佳第二實施例的導電接觸針(100)的正面、即第一端部(102)的立體圖,圖17的(b)為根據本發明的較佳第二實施例的導電接觸針(100)的背面、即第二端部(103)的立體圖。(a) of Fig. 17 is a perspective view of the front side of the conductive contact pin (100), that is, the first end (102) according to a preferred second embodiment of the present invention, and (b) of Fig. 17 is a comparative A perspective view of the back side of the conductive contact pin (100), that is, the second end portion (103) of the preferred second embodiment.
第一端部(102)的第二積層部(120)與構成第一積層部(110)的金屬層不在同一水平線上配置,第二端部(103)的第三積層部(130)與構成的金屬層不在同一水平線上配置。The second build-up part (120) of the first end part (102) and the metal layer constituting the first build-up part (110) are not arranged on the same horizontal line, and the third build-up part (130) of the second end part (103) and the composition The metal layers are not configured on the same horizontal line.
參照圖17的(a)及圖17的(b),第一積層部(110)為按照第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)及第一金屬(210)順序積層十三個金屬層來構成的結構。第二積層部(120)與第三積層部(130)為自下表面向上表面方向按照第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)及第一金屬(210)順序積層五個金屬層來構成的結構。構成第二積層部(120)的第二金屬(230)與構成第三積層部(130)的第二金屬(230)可彼此不同。例如,構成第二積層部(120)的第二金屬(230)可為銅(Cu),構成第三積層部(130)的第二金屬(230)可為銅(Cu)與金(Au)。Referring to Fig. 17 (a) and Fig. 17 (b), the first layered part (110) is according to the first metal (210), the second metal (230), the first metal (210), the second metal (230 ), first metal (210), second metal (230), first metal (210), second metal (230), first metal (210), second metal (230), first metal (210) 1. The second metal (230) and the first metal (210) are sequentially laminated to form a structure consisting of thirteen metal layers. The second laminated part (120) and the third laminated part (130) are in accordance with the direction of the first metal (210), the second metal (230), the first metal (210), and the second metal (230) from the lower surface to the upper surface. And the first metal (210) is a structure formed by sequentially laminating five metal layers. The second metal ( 230 ) constituting the second build-up part ( 120 ) and the second metal ( 230 ) constituting the third build-up part ( 130 ) may be different from each other. For example, the second metal (230) constituting the second buildup part (120) can be copper (Cu), and the second metal (230) constituting the third buildup part (130) can be copper (Cu) and gold (Au). .
雖然在圖中將構成第一積層部(110)的金屬層間的厚度示出為相同厚度,但構成第一積層部(110)的金屬層間的厚度可彼此不同。在構成第一積層部(110)的金屬層中,任一金屬層可以較其他金屬層的厚度更厚的厚度形成,或者以更薄的厚度形成。另外,在圖中將構成第二積層部(110)與第三積層部(130)的金屬層間的厚度示出為相同厚度,但構成第二積層部(120)與第三積層部(130)的金屬層間的厚度可彼此不同。在構成第一積層部(110)的金屬層中,任一金屬層可以較其他金屬層的厚度更厚的厚度形成,或者以更薄的厚度形成。Although the thicknesses between the metal layers constituting the first buildup part (110) are shown as the same thickness in the figure, the thicknesses between the metal layers constituting the first buildup part (110) may be different from each other. Among the metal layers constituting the first buildup part (110), any metal layer may be formed thicker or thinner than the other metal layers. In addition, in the figure, the thickness between the metal layers constituting the second build-up part (110) and the third build-up part (130) is shown as the same thickness, but the second build-up part (120) and the third build-up part (130) The thickness of the metal layers can be different from each other. Among the metal layers constituting the first buildup part (110), any metal layer may be formed thicker or thinner than the other metal layers.
導電接觸針(100)的第一端部(102)與第二端部(103)可由越向其端部剖面面積越減小的形狀形成。但即便於此種情況下,亦照原樣保持第二積層部(120)與第三積層部(130)的積層結構。The first end (102) and the second end (103) of the conductive contact pin (100) can be formed by a shape whose cross-sectional area decreases toward the end. However, even in this case, the laminated structure of the second laminated part (120) and the third laminated part (130) is maintained as it is.
第三實施例接著,對根據本發明的第三實施例進行闡述。但,以下說明的實施例與所述第一實施例相比以特徵性的構成要素為中心進行說明,且盡可能省略對與第一實施例相同或相似的構成要素的說明。 Third Embodiment Next, a third embodiment according to the present invention will be described. However, in the embodiments described below, compared with the above-mentioned first embodiment, the description will focus on the characteristic components, and the description of the same or similar components as the first embodiment will be omitted as much as possible.
以下,參照圖18的(a)、圖18的(b)至圖26的(a)、圖26的(b)對根據本發明的較佳第三實施例的導電接觸針(100)進行說明。圖18的(a)是根據本發明的較佳第三實施例的導電接觸針(100)的正面立體圖,圖18的(b)是根據本發明的較佳第三實施例的導電接觸針(100)的背面立體圖,圖19的(a)-圖19的(e)至圖25的(a)-圖25的(e)是示出根據本發明的較佳第三實施例的導電接觸針(100)的製造方法的圖,圖26的(a)是根據本發明的較佳第三實施例的導電接觸針(100)的第一端部的立體圖,圖26的(b)是根據本發明的較佳第三實施例的導電接觸針(100)的第二端部的立體圖。Hereinafter, the conductive contact pin (100) according to the preferred third embodiment of the present invention will be described with reference to Fig. 18(a), Fig. 18(b) to Fig. 26(a), Fig. 26(b) . (a) of Fig. 18 is a front perspective view of a conductive contact pin (100) according to a preferred third embodiment of the present invention, and (b) of Fig. 18 is a conductive contact pin (100) according to a preferred third embodiment of the present invention ( 100) back perspective view, Figure 19 (a) - Figure 19 (e) to Figure 25 (a) - Figure 25 (e) is a conductive contact pin according to a preferred third embodiment of the present invention (100) of the manufacturing method, Figure 26 (a) is a perspective view of the first end of the conductive contact pin (100) according to the preferred third embodiment of the present invention, Figure 26 (b) is according to the present invention A perspective view of the second end of the conductive contact pin (100) of the preferred third embodiment of the invention.
根據第三實施例的第二積層部(120)與第三積層部(130)包括:內側延伸部(310),沿導電接觸針(100)的長度方向向導電接觸針(100)的內側延伸形成;以及外側延伸部(320),沿導電接觸針(100)的長度方向向導電接觸針(100)的外側延伸並向導電接觸針(100)的端部側突出形成。The second build-up part (120) and the third build-up part (130) according to the third embodiment include: an inner extension part (310), extending toward the inner side of the conductive contact pin (100) along the length direction of the conductive contact pin (100) forming; and an outer extension part (320), extending to the outside of the conductive contact pin (100) along the length direction of the conductive contact pin (100) and protruding toward the end side of the conductive contact pin (100).
更具體而言,第二積層部(120)包括:第一內側延伸部(310a),沿導電接觸針(100)的長度方向向導電接觸針(100)的內側延伸形成;以及第一外側延伸部(320a),與第一內側延伸部(310a)連接,沿導電接觸針(100)的長度方向向導電接觸針(100)的外側延伸並向導電接觸針(100)的端部側突出形成。另外,第三積層部(130)包括:第二內側延伸部(310b),沿導電接觸針(100)的長度方向向導電接觸針(100)的內側延伸形成;以及第二外側延伸部(320b),與第二內側延伸部(310b)連接,沿導電接觸針(100)的長度方向向導電接觸針(100)的外側延伸並向導電接觸針(100)的端部側突出形成。More specifically, the second build-up part (120) includes: a first inner extension part (310a), formed by extending toward the inner side of the conductive contact pin (100) along the length direction of the conductive contact pin (100); and a first outer extension part (320a), connected with the first inner extension part (310a), extending to the outside of the conductive contact pin (100) along the length direction of the conductive contact pin (100) and protruding toward the end side of the conductive contact pin (100) . In addition, the third laminated part (130) includes: a second inner extension part (310b), formed by extending toward the inner side of the conductive contact pin (100) along the length direction of the conductive contact pin (100); and a second outer extension part (320b ), connected to the second inner extension part (310b), extending to the outside of the conductive contact pin (100) along the length direction of the conductive contact pin (100) and protruding toward the end side of the conductive contact pin (100).
導電接觸針(100)的外側延伸部(320)具有100 μm以上400 μm以下的長度。即便第一端部(111)因打磨的製程變短為100 μm以上400 μm以下的長度,亦實現相同的剖面結構。藉由此種構成,可在100 μm以上400 μm以下的長度範圍內對第一端部(111)進行打磨以再使用。The outer extension part (320) of the conductive contact pin (100) has a length of not less than 100 μm and not more than 400 μm. Even if the first end portion (111) is shortened to a length between 100 μm and 400 μm due to the grinding process, the same cross-sectional structure is also achieved. With this configuration, the first end ( 111 ) can be polished within the length range of 100 μm to 400 μm for reuse.
以下,參照圖19的(a)-圖19的(e)至圖25的(a)-圖25的(e),對根據本發明的較佳第三實施例的導電接觸針(100)的製造方法進行說明。Hereinafter, referring to Fig. 19 (a) - Fig. 19 (e) to Fig. 25 (a) - Fig. 25 (e), the conductive contact pin (100) according to the preferred third embodiment of the present invention The manufacturing method will be described.
參照圖19的(a)-圖19的(e),圖19的(a)是具有第一內部空間(11)及第三內部空間(13)的模具(10)的平面圖,圖19的(b)是圖19的(a)的A-A'剖面圖,圖19的(c)是圖19的(a)的B-B'剖面圖,圖19的(d)是圖19的(a)的C-C'剖面圖,且圖19的(e)是圖19的(a)的D-D'剖面圖。Referring to Fig. 19 (a) - Fig. 19 (e), Fig. 19 (a) is a plan view of a mold (10) having a first internal space (11) and a third internal space (13), and Fig. 19 ( b) is the AA' sectional view of (a) in Fig. 19, (c) of Fig. 19 is the BB' sectional view of (a) in Fig. 19, and (d) of Fig. 19 is (a) of Fig. 19 ), and (e) of FIG. 19 is a DD' cross-sectional view of (a) of FIG. 19 .
參照圖19的(a)-圖19的(e),在模具(10)中形成第一內部空間(11)及第三內部空間(13),且在模具(10)的下部配置晶種層(20)。Referring to Fig. 19 (a) - Fig. 19 (e), the first internal space (11) and the third internal space (13) are formed in the mold (10), and the seed layer is arranged in the lower part of the mold (10) (20).
在根據本發明的較佳實施例的導電接觸針(100)利用陽極氧化膜材質的模具(10)代替光阻模具來製造的方面,可發揮出實現作為光阻模具實現時曾存在限制的形狀的精密度、微細形狀的效果。In the aspect that the conductive contact pin (100) according to the preferred embodiment of the present invention is manufactured by using the mold (10) made of anodized film material instead of the photoresist mold, it can realize the shape that was once limited when realized as a photoresist mold The precision and fine shape effect.
於模具(10)的下表面配置晶種層(20)。晶種層(20)可於在模具(10)形成第一內部空間(11)及第三內部空間(13)之前配置於模具(10)的下表面。另一方面,在模具(10)的下部形成支撐基板(未圖示)從而可提高模具(10)的可操作性。另外,於此情況,亦可在支撐基板(未圖示)的上表面形成晶種層(20)並將形成有第一內部空間(11)及第三內部空間(13)的模具(10)結合至支撐基板(未圖示)來使用。晶種層(20)可由銅(Cu)材質形成,且可利用沈積方法形成。在利用電鍍法形成第二積層部(120)與第三積層部(130)時,晶種層(20)用於提高第二積層部(120)與第三積層部(130)的鍍覆品質。A seed crystal layer (20) is arranged on the lower surface of the mold (10). The seed crystal layer (20) can be arranged on the lower surface of the mold (10) before forming the first inner space (11) and the third inner space (13) in the mold (10). On the other hand, a support substrate (not shown) is formed at the lower portion of the mold (10) to improve the operability of the mold (10). In addition, in this case, the seed layer (20) may also be formed on the upper surface of the supporting substrate (not shown) and the mold (10) with the first internal space (11) and the third internal space (13) formed therein Used in conjunction with a supporting substrate (not shown). The seed layer ( 20 ) can be formed of copper (Cu) material, and can be formed by a deposition method. When the second build-up part (120) and the third build-up part (130) are formed by electroplating, the seed layer (20) is used to improve the plating quality of the second build-up part (120) and the third build-up part (130) .
第一內部空間(11)及第三內部空間(13)可藉由對陽極氧化膜材質的模具(10)進行濕式蝕刻的同時形成。為此,可在模具(10)的上表面配置光阻並對其進行圖案化,然後經圖案化而被開口的區域的陽極氧化膜與蝕刻溶液進行反應,從而形成第一內部空間(11)及第三內部空間(13)。具體地進行說明,可在形成第一內部空間(11)及第三內部空間(13)之前在模具(10)的上表面配置感光性材料之後執行曝光製程及顯影製程。感光性材料可藉由曝光製程及顯影製程形成開口區域,且至少一部分被圖案化並移除。陽極氧化膜材質的模具(10)藉由利用圖案化過程移除感光性材料的開口區域執行蝕刻製程,且利用蝕刻溶液移除與內部空間(11)對應的位置的陽極氧化膜,從而同時形成第一內部空間(11)及第三內部空間(13)。The first internal space (11) and the third internal space (13) can be formed simultaneously by performing wet etching on the mold (10) made of anodized film material. To this end, a photoresist can be placed on the upper surface of the mold (10) and patterned, and then the anodic oxide film in the area where the opening is patterned reacts with the etching solution, thereby forming the first internal space (11) And the third interior space (13). Specifically, before forming the first internal space (11) and the third internal space (13), the exposure process and the development process may be performed after disposing a photosensitive material on the upper surface of the mold (10). The photosensitive material can form an opening area through an exposure process and a development process, and at least a part is patterned and removed. The mold (10) made of anodized film material performs an etching process by using a patterning process to remove the opening area of the photosensitive material, and uses an etching solution to remove the anodized film at a position corresponding to the internal space (11), thereby simultaneously forming The first internal space (11) and the third internal space (13).
接著,參照圖20的(a)-圖20的(e),圖20的(a)是在第一內部空間(11)及第三內部空間(13)形成第二積層部(120)及第三積層部(130)的模具(10)的平面圖,圖20的(b)是圖20的(a)的A-A'剖面圖,圖20的(c)是圖20的(a)的B-B'剖面圖,圖20的(d)是圖20的(a)的C-C'剖面圖,且圖20的(e)是圖20的(a)的D-D'剖面圖。Next, referring to Fig. 20 (a) - Fig. 20 (e), Fig. 20 (a) is to form the second lamination part ( 120 ) and the second The plan view of the mold (10) of the three-layer part (130), Fig. 20 (b) is the AA' sectional view of Fig. 20 (a), Fig. 20 (c) is the B of Fig. 20 (a) -B' sectional view, (d) of FIG. 20 is a CC' sectional view of (a) of FIG. 20 , and (e) of FIG. 20 is a DD' sectional view of (a) of FIG. 20 .
執行在模具(10)的第一內部空間(11)及第三內部空間(13)執行電鍍製程來形成第二積層部(120)與第三積層部(130)的步驟。執行多次電鍍製程,以在導電接觸針(100)的厚度方向上積層多個金屬層來形成第二積層部(120)與第三積層部(130)。第二積層部(120)藉由銠(rhodium,Rh)、鉑(platinum,Pt)、銥(iridium,Ir)、鈀(palladium)或其等的合金、或鈀鈷(palladium-cobalt,PdCo)合金、鈀鎳(palladium-nickel,PdNi)合金或鎳磷(nickel-phosphor,NiP)合金、鎳錳(nickel-manganese,NiMn)、鎳鈷(nickel-cobalt,NiCo)或鎳鎢(nickel-tungsten,NiW)合金、銅(Cu)、銀(Ag)、金(Au)中的至少兩種以上金屬積層來配置。例如,鈀鈷(palladium-cobalt,PdCo)合金材質的第一金屬(210)與銅(Cu)材質的第二金屬(230)可交替積層來形成。此處,第一金屬(210)可提高導電接觸針(100)的第一端部(102)與第二端部(103)的耐磨性,且第二金屬(230)可提高導電接觸針(100)的第一端部(102)與第二端部(103)的導電性。藉此,與僅由第一金屬(210)構成端部的情形相比,可增大導電接觸針(100)的電流容許容量。A step of performing an electroplating process in the first internal space (11) and the third internal space (13) of the mold (10) to form the second build-up part (120) and the third build-up part (130). A plurality of electroplating processes are performed to laminate a plurality of metal layers in the thickness direction of the conductive contact pin (100) to form a second laminate part (120) and a third laminate part (130). The second laminated part (120) is made of rhodium (rhodium, Rh), platinum (platinum, Pt), iridium (iridium, Ir), palladium (palladium) or alloys thereof, or palladium-cobalt (palladium-cobalt, PdCo) alloy, palladium-nickel (palladium-nickel, PdNi) alloy or nickel-phosphorus (nickel-phosphor, NiP) alloy, nickel-manganese (nickel-manganese, NiMn), nickel-cobalt (nickel-cobalt, NiCo) or nickel-tungsten (nickel-tungsten , NiW) alloy, copper (Cu), silver (Ag), gold (Au) at least two or more metal laminates to configure. For example, the first metal ( 210 ) made of palladium-cobalt (palladium-cobalt, PdCo) alloy and the second metal ( 230 ) made of copper (Cu) can be alternately laminated to form. Here, the first metal (210) can improve the wear resistance of the first end (102) and the second end (103) of the conductive contact pin (100), and the second metal (230) can improve the wear resistance of the conductive contact pin (100). The electrical conductivity of the first end (102) and the second end (103) of (100). Thereby, compared with the case where only the first metal (210) constitutes the end portion, the current allowable capacity of the conductive contact pin (100) can be increased.
在鍍覆製程完成時,可執行平坦化製程。藉由化學機械研磨(CMP)製程移除向模具(10)的上表面突出的金屬並使其平坦化。Upon completion of the plating process, a planarization process may be performed. Metal protruding towards the upper surface of the mold (10) is removed and planarized by a chemical mechanical polishing (CMP) process.
接著參照圖21的(a)-圖21的(e),圖21的(a)是移除模具(10)的一部分形成第二內部空間(12)的模具(10)的平面圖,圖21的(b)是圖21的(a)的A-A'剖面圖,圖21的(c)是圖21的(a)的B-B'剖面圖,圖21的(d)是圖21的(a)的C-C'剖面圖,且圖21的(e)是圖21的(a)的D-D'剖面圖。Referring next to (a) of Figure 21-(e) of Figure 21, (a) of Figure 21 is a plan view of a mold (10) that removes a part of the mold (10) to form a second internal space (12), and of Figure 21 (b) is the AA' sectional view of (a) of FIG. 21 , (c) of FIG. 21 is the BB' sectional view of (a) of FIG. 21 , and (d) of FIG. 21 is ( a) is a cross-sectional view of CC', and (e) of FIG. 21 is a cross-sectional view of DD' of (a) of FIG. 21 .
執行移除模具(10)的一部分的製程。移除模具(10)的一部分以在模具(10)形成第二內部空間(12)。具體地進行說明,可在模具(10)的上表面配置感光性材料之後執行曝光製程及顯影製程。感光性材料可藉由曝光製程及顯影製程形成開口區域,且至少一部分被圖案化並移除。藉由利用圖案化過程移除感光性材料的開口區域執行蝕刻製程,且利用蝕刻溶液移除模具(10)的一部分從而形成第二內部空間(12)。A process of removing a portion of the mold (10) is performed. A portion of the mold (10) is removed to form a second interior space (12) in the mold (10). To illustrate specifically, an exposure process and a development process may be performed after the photosensitive material is disposed on the upper surface of the mold (10). The photosensitive material can form an opening area through an exposure process and a development process, and at least a part is patterned and removed. An etching process is performed by removing the opening area of the photosensitive material through a patterning process, and a part of the mold (10) is removed using an etching solution to form a second internal space (12).
第二內部空間(12)形成為包圍第二積層部(120)與第三積層部(130)的至少一部分的形態。The second internal space (12) is formed to surround at least a part of the second build-up part (120) and the third build-up part (130).
接著參照圖22的(a)-圖22的(e),圖22的(a)是在第二內部空間(12)形成第一積層部(110)的模具(10)的平面圖,圖22的(b)是圖22的(a)的A-A'剖面圖,圖22的(c)是圖22的(a)的B-B'剖面圖,圖22的(d)是圖22的(a)的C-C'剖面圖,且圖22的(e)是圖22的(a)的D-D'剖面圖。Next, referring to Fig. 22(a)-Fig. 22(e), Fig. 22(a) is a plan view of the mold (10) forming the first laminate part (110) in the second internal space (12), and Fig. 22 (b) is the AA' sectional view of (a) of FIG. 22 , (c) of FIG. 22 is the BB' sectional view of (a) of FIG. 22 , and (d) of FIG. 22 is ( a) is a CC' sectional view, and FIG. 22(e) is a DD' sectional view of FIG. 22(a).
執行形成第一積層部(110)的步驟。在之前步驟中形成的第二內部空間(12)中利用電鍍製程形成第一積層部(110)。A step of forming a first buildup part (110) is performed. The first build-up part (110) is formed in the second internal space (12) formed in the previous step by using an electroplating process.
第一積層部(110)與在之前步驟中製作的第二積層部(120)及第三積層部(130)一體化。如上所說明,在第二內部空間(12)的至少一部分側面中暴露出第二積層部(120),且在該一部分側面中第一積層部(110)與第二積層部(120)一體化。另外,在第二內部空間(12)的至少一部分側面中暴露出第三積層部(130),且在該一部分側面中第一積層部(110)與第三積層部(130)一體化。The first build-up part (110) is integrated with the second build-up part (120) and the third build-up part (130) produced in the previous step. As described above, the second build-up part (120) is exposed in at least a part of the side of the second internal space (12), and the first build-up part (110) and the second build-up part (120) are integrated in this part of the side . In addition, the third build-up part (130) is exposed in at least a part of the side of the second internal space (12), and the first build-up part (110) and the third build-up part (130) are integrated in the part of the side.
第一積層部(110)藉由銠(rhodium,Rh)、鉑(platinum,Pt)、銥(iridium,Ir)、鈀(palladium)或其等的合金、或鈀鈷(palladium-cobalt,PdCo)合金、鈀鎳(palladium-nickel,PdNi)合金或鎳磷(nickel-phosphor,NiP)合金、鎳錳(nickel-manganese,NiMn)、鎳鈷(nickel-cobalt,NiCo)或鎳鎢(nickel-tungsten,NiW)合金、銅(Cu)、銀(Ag)、金(Au)中的至少兩種以上金屬積層來配置。例如,鈀鈷(palladium-cobalt,PdCo)合金材質的第一金屬(210)與銅(Cu)材質的第二金屬(230)可交替積層形成。此處,第一金屬(210)可提高導電接觸針(100)的主體部(101)的彈性變形,且第二金屬(230)可提高導電接觸針(100)的主體部(101)的導電性。The first laminated part (110) is made of rhodium (rhodium, Rh), platinum (platinum, Pt), iridium (iridium, Ir), palladium (palladium) or alloys thereof, or palladium-cobalt (palladium-cobalt, PdCo) alloy, palladium-nickel (palladium-nickel, PdNi) alloy or nickel-phosphorus (nickel-phosphor, NiP) alloy, nickel-manganese (nickel-manganese, NiMn), nickel-cobalt (nickel-cobalt, NiCo) or nickel-tungsten (nickel-tungsten , NiW) alloy, copper (Cu), silver (Ag), gold (Au) at least two or more metal laminates to configure. For example, the first metal ( 210 ) made of palladium-cobalt (palladium-cobalt, PdCo) alloy and the second metal ( 230 ) made of copper (Cu) can be alternately laminated. Here, the first metal (210) can improve the elastic deformation of the main body (101) of the conductive contact pin (100), and the second metal (230) can improve the conduction of the main body (101) of the conductive contact pin (100). sex.
圖23的(a)、圖23的(b)是將圖22的(a)-圖22的(e)的虛線部分(Z1、Z2)放大的圖。圖23的(a)、圖23的(b)是更具體地展示根據圖22的(a)-圖22的(e)的鍍覆過程的金屬層的形成結構的圖。為了便於說明,圖23的(a)、圖23的(b)、圖24及圖26的(a)、圖26的(b)所示的金屬層的「└」及「┘」形成結構將在第三實施例的其他圖中省略。FIG. 23( a ) and FIG. 23( b ) are enlarged views of dotted line portions ( Z1 , Z2 ) in FIG. 22( a )- FIG. 22( e ). FIG. 23( a ) and FIG. 23( b ) are diagrams showing more specifically the formation structure of the metal layer according to the plating process of FIG. 22( a )- FIG. 22( e ). For the convenience of description, the "└" and "┘" formation structures of the metal layers shown in Fig. 23(a), Fig. 23(b), Fig. 24 and Fig. 26(a), and Fig. 26(b) will be It is omitted in other figures of the third embodiment.
由於第一積層部(110)在配置第二積層部(120)與第三積層部(130)之後形成,因此在利用鍍覆形成第一積層部(110)時下部的晶種層(20)、第二積層部(120)的內部側壁(122)及第三積層部(130)的內部側壁(132)為鍍覆生長的晶種功能層。因此,第一積層部(110)的最下位層(111)亦連續地形成於第二積層部(120)的內部側壁(122)及第三積層部(130)的內部側壁(132)。第一積層部(110)的最下位層(111)具有沿第二積層部(120)的內部側壁(122)在垂直方向上延伸配置的第一端部側垂直部(111a),且具有沿第三積層部(130)的內部側壁(132)在垂直方向上延伸配置的第二端部側垂直部(111b)。Since the first build-up part (110) is formed after the second build-up part (120) and the third build-up part (130) are arranged, when the first build-up part (110) is formed by plating, the lower seed layer (20) , the inner side wall (122) of the second build-up part (120) and the inner side wall (132) of the third build-up part (130) are seed crystal functional layers grown by plating. Therefore, the lowest layer (111) of the first build-up part (110) is also continuously formed on the inner side wall (122) of the second build-up part (120) and the inner side wall (132) of the third build-up part (130). The lowest layer (111) of the first build-up part (110) has a first end-side vertical part (111a) extending in the vertical direction along the inner side wall (122) of the second build-up part (120), and has a The inner side wall (132) of the third build-up part (130) is a second end side vertical part (111b) extending in the vertical direction.
第一積層部(110)的最下層(111)與第二積層部(120)的最下層(121)及第三積層部(130)的最下層(131)不形成為彼此相同的厚度,但第一積層部(110)的最下層(111)與第二積層部(120)的最下層(121)及第三積層部(130)由彼此相同的材質形成。The lowest layer ( 111 ) of the first laminated part ( 110 ), the lowest layer ( 121 ) of the second laminated part ( 120 ) and the lowest layer ( 131 ) of the third laminated part ( 130 ) are not formed to have the same thickness as each other, but The lowermost layer (111) of the first laminated part (110), the lowermost layer (121) of the second laminated part (120) and the third laminated part (130) are formed of the same material as each other.
在形成包括第一端部側垂直部(111a)及第二端部側垂直部(111b)的第一積層部(110)的最下層(111)之後,若執行後續的鍍覆製程,則包括第一端部側垂直部(111a)及第二端部側垂直部(111b)的第一積層部(110)的最下層(111)為鍍覆生長的晶種功能層,因此配置於包括第一端部側垂直部(111a)及第二端部側垂直部(111b)的第一積層部(110)的最下層(111)的上表面的金屬層在第一端部(102)側具有「└」字側面模樣,且在第二端部(103)側具有「┘」字側面模樣。若執行之後的鍍覆製程,則在第一積層部(110)的第一端部(102)側形成具有「└」字側面模樣的多個金屬層且構成第一積層部(110)。After forming the lowermost layer (111) of the first buildup part (110) including the first end-side vertical part (111a) and the second end-side vertical part (111b), if the subsequent plating process is performed, it includes The lowermost layer (111) of the first stacked part (110) of the vertical part (111a) on the first end side (111a) and the vertical part (111b) on the second end side is the seed crystal functional layer grown by plating, so it is arranged on the The metal layer on the upper surface of the lowermost layer (111) of the first stacked part (110) of the one end side vertical part (111a) and the second end side vertical part (111b) has a The profile of the character "└", and the profile of the character "┘" on the side of the second end (103). If the subsequent plating process is performed, a plurality of metal layers having a side surface of the word "└" are formed on the first end (102) side of the first build-up part (110) to constitute the first build-up part (110).
第二積層部(120)的最下層(121)及第三積層部(130)的最下層(131)由與第一積層部(110)的最下層(111)相同的金屬材質形成,第一積層部(110)的最下層(111)亦連續地形成於第二積層部(120)的內部側壁(122)及第三積層部(120)的內部側壁(132)。於第一金屬(210)與第二金屬(230)積層構成導電接觸針的情況下,在第一積層部(110)的第二金屬(230)與第二積層部(120)的第二金屬(230)之間配置有構成導電接觸針(100)的最下層(111)的第一金屬(210)。第一金屬(210)自導電接觸針(100)的下表面至上表面在垂直方向上延伸配置。另外,在第一積層部(110)的第二金屬(230)與第三積層部(130)的第二金屬(230)之間配置有構成導電接觸針(100)的最下層(111)的第一金屬(210)。第一金屬(210)自導電接觸針(100)的下表面至上表面在垂直方向上延伸配置。The lowermost layer (121) of the second laminated part (120) and the lowermost layer (131) of the third laminated part (130) are formed of the same metal material as the lowermost layer (111) of the first laminated part (110). The lowest layer (111) of the buildup part (110) is also continuously formed on the inner sidewall (122) of the second buildup part (120) and the inner sidewall (132) of the third buildup part (120). In the case where the first metal (210) and the second metal (230) are laminated to form a conductive contact pin, the second metal (230) of the first layered part (110) and the second metal of the second layered part (120) The first metal (210) constituting the lowermost layer (111) of the conductive contact pin (100) is arranged between (230). The first metal (210) is configured to extend in a vertical direction from the lower surface to the upper surface of the conductive contact pin (100). In addition, between the second metal (230) of the first build-up part (110) and the second metal (230) of the third build-up part (130), the bottom layer (111) of the conductive contact pin (100) is arranged. First Metals (210). The first metal (210) is configured to extend in a vertical direction from the lower surface to the upper surface of the conductive contact pin (100).
由於第一積層部(110)的最下層(111)、第二積層部(120)的最下層(121)、第二積層部(120)的最上層(123)、第三積層部(130)的最下層(131)及第三積層部(120)的最上層(133)由彼此相同材質的第一金屬(210)形成,因此可防止第二積層部(120)及第三積層部(130)自第一積層部(110)剝離而被損壞。Since the lowest layer (111) of the first laminated part (110), the lowest layer (121) of the second laminated part (120), the uppermost layer (123) of the second laminated part (120), the third laminated part (130) The lowermost layer (131) of the third buildup part (120) and the uppermost layer (133) of the third buildup part (120) are formed of the first metal (210) of the same material, so that the second buildup part (120) and the third buildup part (130) can be prevented from ) is peeled off from the first lamination part (110) and is damaged.
另外,藉由在第一積層部(110)的第一端部(102)側形成有具有「└」字側面模樣的多個金屬層的構成,可防止在第一端部(102)側因剪切破壞被損壞,藉由在第一積層部(110)的第二端部(103)側形成有具有「┘」字側面模樣的多個金屬層的構成,可防止在第二端部(103)側因剪切破壞被損壞。In addition, by forming a plurality of metal layers with the side profile of the word "└" on the first end (102) side of the first build-up part (110), it is possible to prevent damage to the first end (102) side. Shear failure is damaged, and by forming a plurality of metal layers with the side surface of the character "┘" on the second end (103) side of the first laminated part (110), it can prevent the second end ( 103) The side is damaged due to shear failure.
圖24是將圖22的(a)-圖22的(e)的虛線部分(Z3)放大的圖。圖24是更具體地展示根據圖22的(a)-圖22的(e)的鍍覆過程的金屬層的形成結構的圖。FIG. 24 is an enlarged view of a dotted line portion ( Z3 ) in FIG. 22( a ) to FIG. 22( e ). FIG. 24 is a diagram more specifically showing a formation structure of a metal layer according to the plating process of FIG. 22( a )- FIG. 22( e ).
如圖24所示,構成第一積層部(110)的金屬層以包圍第二積層部(120)的形態形成。同樣地,構成第一積層部(110)的金屬層以包圍第三積層部(130)的形態形成。As shown in FIG. 24 , the metal layer constituting the first build-up part ( 110 ) is formed to surround the second build-up part ( 120 ). Likewise, the metal layer constituting the first build-up part (110) is formed to surround the third build-up part (130).
接著參照圖25的(a)-圖25的(e),圖25的(a)是導電接觸針(100)的平面圖,圖25的(b)是圖25的(a)的A-A'剖面圖,圖25的(c)是圖25的(a)的B-B'剖面圖,圖25的(d)是圖25的(a)的C-C'剖面圖,且圖25的(e)是圖16a的D-D'剖面圖。Referring next to Figure 25 (a)-Figure 25 (e), Figure 25 (a) is a plan view of the conductive contact pin (100), Figure 25 (b) is Figure 25 (a) AA' Sectional view, Figure 25 (c) is the BB' section view of Figure 25 (a), Figure 25 (d) is the CC' section view of Figure 25 (a), and Figure 25 ( e) is a DD' cross-sectional view of Fig. 16a.
於之前步驟之後執行移除模具(10)與晶種層(20)的製程。於模具(10)為陽極氧化膜材質的情況下,利用與陽極氧化膜材質選擇性地反應的溶液移除模具(10)。另外,於晶種層(20)為銅(Cu)材質的情況下,利用與銅(Cu)選擇性地反應的溶液移除晶種層(20)。A process of removing the mold (10) and the seed layer (20) is performed after the previous steps. In the case that the mold ( 10 ) is made of anodized film material, the mold ( 10 ) is removed by using a solution that selectively reacts with the material of the anodized film. In addition, when the seed crystal layer ( 20 ) is made of copper (Cu), the seed crystal layer ( 20 ) is removed using a solution that selectively reacts with copper (Cu).
圖26的(a)為根據本發明的較佳第三實施例的導電接觸針(100)的正面、即第一端部(102)的立體圖,圖26的(b)為根據本發明的較佳第三實施例的導電接觸針(100)的背面、即第二端部(103)的立體圖。(a) of Fig. 26 is a perspective view of the front side of the conductive contact pin (100), that is, the first end (102) according to a preferred third embodiment of the present invention, and (b) of Fig. 26 is a comparative A perspective view of the back side of the conductive contact pin (100), that is, the second end portion (103) of the preferred third embodiment.
第一端部(102)的第二積層部(120)與構成第一積層部(110)的金屬層不在同一水平線上配置,第二端部(103)的第三積層部(130)與構成的金屬層不在同一水平線上配置。The second build-up part (120) of the first end part (102) and the metal layer constituting the first build-up part (110) are not arranged on the same horizontal line, and the third build-up part (130) of the second end part (103) and the composition The metal layers are not configured on the same horizontal line.
參照圖26的(a)及圖26的(b),第一積層部(110)為按照第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)及第一金屬(210)順序積層十三個金屬層來構成的結構。第二積層部(120)與第三積層部(130)為自下表面向上表面方向按照第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)及第一金屬(210)順序積層五個金屬層來構成的結構。Referring to Fig. 26 (a) and Fig. 26 (b), the first layered part (110) is according to the first metal (210), the second metal (230), the first metal (210), the second metal (230 ), first metal (210), second metal (230), first metal (210), second metal (230), first metal (210), second metal (230), first metal (210) 1. The second metal (230) and the first metal (210) are sequentially laminated to form a structure consisting of thirteen metal layers. The second laminated part (120) and the third laminated part (130) are in accordance with the direction of the first metal (210), the second metal (230), the first metal (210), and the second metal (230) from the lower surface to the upper surface. And the first metal (210) is a structure formed by sequentially laminating five metal layers.
第二積層部(120)包括:第一內側延伸部(310a),沿導電接觸針(100)的長度方向向導電接觸針(100)的內側延伸形成;以及第一外側延伸部(320a),與第一內側延伸部(310a)連接,沿導電接觸針(100)的長度方向向導電接觸針(100)的外側延伸並向導電接觸針(100)的端部側突出形成。另外,第三積層部(130)包括:第二內側延伸部(310b),沿導電接觸針(100)的長度方向向導電接觸針(100)的內側延伸形成;以及第二外側延伸部(320b),與第二內側延伸部(310b)連接,沿導電接觸針(100)的長度方向向導電接觸針(100)的外側延伸並向導電接觸針(100)的端部側突出形成。The second laminated part (120) includes: a first inner extension part (310a), formed by extending toward the inner side of the conductive contact pin (100) along the length direction of the conductive contact pin (100); and a first outer extension part (320a), It is connected with the first inner extension part (310a), extends to the outside of the conductive contact pin (100) along the length direction of the conductive contact pin (100) and protrudes toward the end side of the conductive contact pin (100). In addition, the third laminated part (130) includes: a second inner extension part (310b), formed by extending toward the inner side of the conductive contact pin (100) along the length direction of the conductive contact pin (100); and a second outer extension part (320b ), connected to the second inner extension part (310b), extending to the outside of the conductive contact pin (100) along the length direction of the conductive contact pin (100) and protruding toward the end side of the conductive contact pin (100).
由第一內側延伸部(310a)與第一外側延伸部(320a)形成的第二積層部(120)形成為被構成第一積層部(110)的金屬層按次序層層包圍的形態,由第二內側延伸部(310b)與第二外側延伸部(320b)形成的第三積層部(130)亦形成為被構成第一積層部(100)的金屬層按次序層層包圍的形態。The second build-up part (120) formed by the first inner extension part (310a) and the first outer extension part (320a) is formed to be surrounded layer by layer by metal layers constituting the first build-up part (110), The third build-up part (130) formed by the second inner extension part (310b) and the second outer extension part (320b) is also formed to be surrounded layer by layer by the metal layers constituting the first build-up part (100).
藉此,可提高第二積層部(120)、第三積層部(130)與第一積層部(110)間的結合強度,且提高在第一端部(102)、第二端部(103)處的電特性或物理特性。Thereby, the bonding strength between the second build-up part (120), the third build-up part (130) and the first build-up part (110) can be improved, and the bonding strength between the first end part (102) and the second end part (103) can be improved. ) at the electrical or physical properties.
第四實施例接著,對根據本發明的第四實施例進行闡述。但,以下說明的實施例與所述第一實施例相比以特徵性的構成要素為中心進行說明,且盡可能省略對與第一實施例相同或相似的構成要素的說明。 Fourth Embodiment Next, a fourth embodiment according to the present invention will be explained. However, in the embodiments described below, compared with the above-mentioned first embodiment, the description will focus on the characteristic components, and the description of the same or similar components as the first embodiment will be omitted as much as possible.
以下,參照圖27的(a)、圖27的(b)至圖34的(a)、圖34的(b)對根據本發明的較佳第四實施例的導電接觸針(100)進行說明。圖27的(a)是根據本發明的較佳第四實施例的導電接觸針(100)的正面立體圖,圖27的(b)是根據本發明的較佳第四實施例的導電接觸針(100)的背面立體圖,圖28的(a)-圖28的(d)至圖33的(a)-圖33的(d)是示出根據本發明的較佳第四實施例的導電接觸針(100)的製造方法的圖,圖34的(a)是根據本發明的較佳第四實施例的導電接觸針(100)的第一端部的立體圖,且圖34的(b)是根據本發明的較佳第四實施例的導電接觸針(100)的第二端部的立體圖。Hereinafter, the conductive contact pin (100) according to the preferred fourth embodiment of the present invention will be described with reference to Fig. 27(a), Fig. 27(b) to Fig. 34(a), Fig. 34(b) . (a) of Fig. 27 is a front perspective view of a conductive contact pin (100) according to a preferred fourth embodiment of the present invention, and (b) of Fig. 27 is a conductive contact pin (100) according to a preferred fourth embodiment of the present invention ( 100) rear perspective view, Figure 28 (a) - Figure 28 (d) to Figure 33 (a) - Figure 33 (d) is a conductive contact pin according to a preferred fourth embodiment of the present invention (100) of the manufacturing method, Figure 34 (a) is a perspective view of the first end of the conductive contact pin (100) according to the preferred fourth embodiment of the present invention, and Figure 34 (b) is based on A perspective view of the second end of the conductive contact pin (100) of the preferred fourth embodiment of the present invention.
根據第四實施例的導電接觸針(100)包括:主體部(101),包括多個金屬層積層配置的第一積層部(110);第一端部(102),包括多個金屬層積層配置的第二積層部(120),且構成第一積層部(110)的至少一個金屬層與構成第二積層部(120)的至少一個金屬層不在同一水平線上配置。The conductive contact pin (100) according to the fourth embodiment comprises: a main body part (101) including a first build-up part (110) configured with a plurality of metal build-up layers; a first end part (102) including a plurality of metal build-up layers The second build-up part (120) is arranged, and at least one metal layer constituting the first build-up part (110) and at least one metal layer constituting the second build-up part (120) are not disposed on the same horizontal line.
另外,第一積層部(110)藉由電導率相對高的金屬層與耐磨性相對高的金屬層積層形成,且電導率高的金屬層的厚度較耐磨性高的金屬層的厚度厚,第二積層部(120)具有電導率相對高的金屬層與耐磨性相對高的金屬層積層形成、且耐磨性高的金屬層的厚度較電導率高的金屬層的厚度厚的構成。In addition, the first laminated part (110) is formed by a metal layer with relatively high electrical conductivity and a metal laminate layer with relatively high wear resistance, and the thickness of the metal layer with high electrical conductivity is thicker than that of the metal layer with high wear resistance. , the second laminated part (120) has a configuration in which a metal layer with relatively high electrical conductivity and a metal layer with relatively high wear resistance are laminated, and the thickness of the metal layer with high wear resistance is thicker than the thickness of the metal layer with high electrical conductivity .
又,第一積層部(110)藉由電導率相對高的金屬層與耐磨性相對高的金屬層積層形成,且電導率高的金屬層的含量較耐磨性高的金屬層的含量大,第二積層部(120)具有電導率相對高的金屬層與耐磨性相對高的金屬層積層形成、且耐磨性高的金屬層的含量較電導率高的金屬層的含量大的構成。In addition, the first laminated part (110) is formed by a metal layer with relatively high electrical conductivity and a metal laminate layer with relatively high wear resistance, and the content of the metal layer with high electrical conductivity is greater than the content of the metal layer with high wear resistance. , the second laminated part (120) has a configuration in which a metal layer with relatively high electrical conductivity and a metal layer with relatively high wear resistance are laminated, and the content of the metal layer with high wear resistance is larger than the content of the metal layer with high electrical conductivity .
藉由此種第一積層部(110)及第二積層部(120)的構成,可使在導電接觸針(100)的主體部(101)與第一端部(102)處的物理特性或電特性彼此不同。藉此可提高主體部(101)的電流運載容量(Current Carrying Capacity),且可提高第一端部(102)的耐磨性。With such a configuration of the first layered part (110) and the second layered part (120), the physical properties or The electrical characteristics are different from each other. Thereby, the current carrying capacity (Current Carrying Capacity) of the main body part (101) can be improved, and the wear resistance of the first end part (102) can be improved.
此種根據第四實施例的導電接觸針(100)利用模具分別對第一積層部(110)與第二積層部(120)進行鍍覆來製造。以下,參照圖28的(a)-圖28的(d)至圖33的(a)-圖33的(d),對根據本發明的較佳第四實施例的導電接觸針(100)的製造方法進行說明。The conductive contact pin ( 100 ) according to the fourth embodiment is manufactured by plating the first laminated part ( 110 ) and the second laminated part ( 120 ) respectively by using a mold. Hereinafter, referring to Fig. 28 (a) - Fig. 28 (d) to Fig. 33 (a) - Fig. 33 (d), the conductive contact pin (100) according to the preferred fourth embodiment of the present invention The manufacturing method will be described.
參照圖28的(a)-圖28的(d),圖28的(a)是具有第一內部空間(11)的模具(10)的平面圖,圖28的(b)是圖28的(a)的A-A'剖面圖,圖28的(c)是圖28的(a)的B-B'剖面圖,且圖28的(d)是圖28的(a)的C-C'剖面圖。Referring to (a) of Figure 28-(d) of Figure 28, (a) of Figure 28 is a plan view of a mold (10) having a first internal space (11), and (b) of Figure 28 is (a) of Figure 28 ), (c) of Figure 28 is a BB' section view of Figure 28 (a), and Figure 28 (d) is a CC' section of Figure 28 (a) picture.
參照圖28的(a)-圖28的(d),在模具(10)中形成第一內部空間(11),且在模具(10)的下部配置晶種層(20)。Referring to (a)-(d) of FIG. 28 , a first internal space ( 11 ) is formed in the mold ( 10 ), and a seed layer ( 20 ) is disposed in the lower part of the mold ( 10 ).
在根據本發明的較佳實施例的導電接觸針(100)利用陽極氧化膜材質的模具(10)代替光阻模具來製造的方面,可發揮出實現作為光阻模具實現時曾存在限制的形狀的精密度、微細形狀的效果。In the aspect that the conductive contact pin (100) according to the preferred embodiment of the present invention is manufactured by using the mold (10) made of anodized film material instead of the photoresist mold, it can realize the shape that was once limited when realized as a photoresist mold The precision and the effect of fine shape.
於模具(10)的下表面配置晶種層(20)。晶種層(20)可於在模具(10)形成第一內部空間(11)之前配置於模具(10)的下表面。另一方面,在模具(10)的下部形成支撐基板(未圖示)從而可提高模具(10)的可操作性。另外,於此情況,亦可在支撐基板(未圖示)的上表面形成晶種層(20),並將形成有第一內部空間(11)的模具(10)結合至支撐基板(未圖示)來使用。晶種層(20)可由銅(Cu)材質形成,且可利用沈積方法形成。在利用電鍍法形成第二積層部(120)時,晶種層(20)用於提高第二積層部(120)的鍍覆品質。A seed crystal layer (20) is arranged on the lower surface of the mold (10). The seed crystal layer (20) can be arranged on the lower surface of the mold (10) before the mold (10) forms the first internal space (11). On the other hand, a support substrate (not shown) is formed at the lower portion of the mold (10) to improve the operability of the mold (10). In addition, in this case, the seed layer (20) may also be formed on the upper surface of the supporting substrate (not shown), and the mold (10) formed with the first internal space (11) is bonded to the supporting substrate (not shown). shown) to use. The seed layer ( 20 ) can be formed of copper (Cu) material, and can be formed by a deposition method. When the second build-up part (120) is formed by electroplating, the seed layer (20) is used to improve the plating quality of the second build-up part (120).
第一內部空間(11)可藉由對陽極氧化膜材質的模具(10)進行濕式蝕刻來形成。為此,可在模具(10)的上表面配置光阻並對其進行圖案化,然後經圖案化而被開口的區域的陽極氧化膜與蝕刻溶液進行反應從而形成第一內部空間(11)。具體地進行說明,可在形成第一內部空間(11)之前在模具(10)的上表面配置感光性材料之後執行曝光製程及顯影製程。感光性材料可藉由曝光製程及顯影製程形成開口區域,且至少一部分被圖案化並移除。陽極氧化膜材質的模具(10)藉由利用圖案化過程移除感光性材料的開口區域執行蝕刻製程,且利用蝕刻溶液移除與內部空間(11)對應的位置的陽極氧化膜,從而形成第一內部空間(11)。The first internal space (11) can be formed by wet etching the mold (10) made of anodized film. To this end, a photoresist can be arranged on the upper surface of the mold (10) and patterned, and then the anodic oxide film in the area where the opening is patterned reacts with the etching solution to form the first internal space (11). To illustrate specifically, the exposure process and the development process may be performed after disposing a photosensitive material on the upper surface of the mold (10) before forming the first internal space (11). The photosensitive material can form an opening area through an exposure process and a development process, and at least a part is patterned and removed. The mold (10) made of anodic oxide film performs an etching process by using a patterning process to remove the opening area of the photosensitive material, and uses an etching solution to remove the anodic oxide film at a position corresponding to the internal space (11), thereby forming a second an inner space (11).
接著,參照圖29的(a)-圖29的(d),圖29的(a)是在第一內部空間(11)形成第二積層部(120)的模具(10)的平面圖,圖29的(b)是圖29的(a)的A-A'剖面圖,圖3c是圖3a的B-B'剖面圖,且圖3d是圖3a的C-C'剖面圖。Next, referring to Fig. 29(a) - Fig. 29(d), Fig. 29(a) is a plan view of the mold (10) forming the second laminated part (120) in the first internal space (11), Fig. 29 (b) is an AA' sectional view of (a) of FIG. 29 , FIG. 3c is a BB' sectional view of FIG. 3a , and FIG. 3d is a CC' sectional view of FIG. 3a .
執行在模具(10)的第一內部空間(11)執行電鍍製程來形成第二積層部(120)的步驟。執行多次電鍍製程,以在導電接觸針(100)的厚度方向上積層多個金屬層來形成第二積層部(120)。第二積層部(120)藉由銠(rhodium,Rh)、鉑(platinum,Pt)、銥(iridium,Ir)、鈀(palladium)或其等的合金、或鈀鈷(palladium-cobalt,PdCo)合金、鈀鎳(palladium-nickel,PdNi)合金或鎳磷(nickel-phosphor,NiP)合金、鎳錳(nickel-manganese,NiMn)、鎳鈷(nickel-cobalt,NiCo)或鎳鎢(nickel-tungsten,NiW)合金、銅(Cu)、銀(Ag)、金(Au)中的至少兩種以上金屬積層來配置。例如,鈀鈷(palladium-cobalt,PdCo)合金材質的第一金屬(210)與銅(Cu)材質的第二金屬(230)可交替積層形成。此處,第一金屬(210)可提高導電接觸針(100)的第一端部(102)的耐磨性,且第二金屬(230)可提高導電接觸針(100)的第一端部(102)的導電性。A step of performing an electroplating process in the first internal space (11) of the mold (10) to form the second laminated part (120). Multiple electroplating processes are performed to stack multiple metal layers in the thickness direction of the conductive contact pin (100) to form the second stacked part (120). The second laminated part (120) is made of rhodium (rhodium, Rh), platinum (platinum, Pt), iridium (iridium, Ir), palladium (palladium) or alloys thereof, or palladium-cobalt (palladium-cobalt, PdCo) alloy, palladium-nickel (palladium-nickel, PdNi) alloy or nickel-phosphorus (nickel-phosphor, NiP) alloy, nickel-manganese (nickel-manganese, NiMn), nickel-cobalt (nickel-cobalt, NiCo) or nickel-tungsten (nickel-tungsten , NiW) alloy, copper (Cu), silver (Ag), gold (Au) at least two or more metal laminates to configure. For example, the first metal ( 210 ) made of palladium-cobalt (palladium-cobalt, PdCo) alloy and the second metal ( 230 ) made of copper (Cu) can be alternately laminated. Here, the first metal (210) can improve the wear resistance of the first end (102) of the conductive contact pin (100), and the second metal (230) can improve the wear resistance of the first end of the conductive contact pin (100). (102) conductivity.
第一積層部(110)可以電導率相對高的金屬層與耐磨性相對高的金屬層積層形成且電導率高的金屬層的厚度較耐磨性高的金屬層的厚度大的方式形成,或者第一積層部(110)以電導率相對高的金屬層與耐磨性相對高的金屬層積層形成且電導率高的金屬層的含量較耐磨性高的金屬層的含量大的方式形成。The first laminated part (110) can be formed such that a metal layer with relatively high electrical conductivity and a metal layer with relatively high wear resistance are laminated, and the thickness of the metal layer with high electrical conductivity is greater than the thickness of the metal layer with high wear resistance. Alternatively, the first laminated part (110) is formed in such a way that a metal layer with relatively high electrical conductivity and a metal layer with relatively high wear resistance are laminated, and the content of the metal layer with high electrical conductivity is greater than the content of the metal layer with high wear resistance. .
在鍍覆製程完成時,可執行平坦化製程。藉由化學機械研磨(CMP)製程移除向模具(10)的上表面突出的金屬並使其平坦化。Upon completion of the plating process, a planarization process may be performed. Metal protruding towards the upper surface of the mold (10) is removed and planarized by a chemical mechanical polishing (CMP) process.
接著參照圖30的(a)-圖30的(d),圖30的(a)是移除模具(10)的一部分形成第二內部空間(12)的模具(10)的平面圖,圖30的(b)是圖30的(a)的A-A'剖面圖,圖30的(c)是圖30的(a)的B-B'剖面圖,且圖30的(d)是圖30的(a)的C-C'剖面圖。Referring next to (a) of Figure 30-(d) of Figure 30, (a) of Figure 30 is a plan view of a mold (10) that removes a part of the mold (10) to form a second internal space (12), and of Figure 30 (b) is the AA' sectional view of (a) of FIG. 30 , (c) of FIG. 30 is the BB' sectional view of (a) of FIG. 30 , and (d) of FIG. 30 is the (a) C-C' section view.
執行移除模具(10)的一部分的製程。移除模具(10)的一部分以在模具(10)形成第二內部空間(12)。具體地進行說明,可在模具(10)的上表面配置感光性材料之後執行曝光製程及顯影製程。感光性材料可藉由曝光製程及顯影製程形成開口區域,且至少一部分被圖案化並移除。藉由利用圖案化過程移除感光性材料的開口區域執行蝕刻製程,且利用蝕刻溶液移除模具(10)的一部分,從而形成第二內部空間(12)。A process of removing a portion of the mold (10) is performed. A portion of the mold (10) is removed to form a second interior space (12) in the mold (10). To illustrate specifically, an exposure process and a development process may be performed after the photosensitive material is disposed on the upper surface of the mold (10). The photosensitive material can form an opening area through an exposure process and a development process, and at least a part is patterned and removed. An etching process is performed by removing the opening area of the photosensitive material through a patterning process, and a part of the mold (10) is removed using an etching solution, thereby forming a second internal space (12).
模具(10)在第二內部空間(12)的三個側面暴露出,且第二積層部(120)在一個側面暴露出。The mold (10) is exposed on three sides of the second internal space (12), and the second buildup part (120) is exposed on one side.
接著參照圖31的(a)-圖31的(d),圖31的(a)是在第二內部空間(12)形成第一積層部(110)的模具(10)的平面圖,圖31的(b)是圖31的(a)的A-A'剖面圖,圖31的(c)是圖31的(a)的B-B'剖面圖,且圖31的(d)是圖31的(a)的C-C'剖面圖。Referring next to Figure 31 (a)-Figure 31 (d), Figure 31 (a) is a plan view of the mold (10) that forms the first laminated part (110) in the second internal space (12), and Figure 31 (b) is the AA' sectional view of (a) of FIG. 31 , (c) of FIG. 31 is the BB' sectional view of (a) of FIG. 31 , and (d) of FIG. 31 is the (a) C-C' section view.
執行形成第一積層部(110)的步驟。在之前步驟中形成的第二內部空間(12)中利用電鍍製程形成第一積層部(110)。A step of forming a first buildup part (110) is performed. The first build-up part (110) is formed in the second internal space (12) formed in the previous step by using an electroplating process.
第一積層部(110)與在之前步驟中製作的第二積層部(120)一體化。如上所說明,在第二內部空間(12)的一個側面中暴露出第二積層部(120),且在該側面中第一積層部(110)與第二積層部(120)一體化。The first build-up part (110) is integrated with the second build-up part (120) produced in the previous step. As explained above, the second build-up part (120) is exposed on one side of the second internal space (12), and the first build-up part (110) and the second build-up part (120) are integrated on the side.
第一積層部(110)藉由銠(rhodium,Rh)、鉑(platinum,Pt)、銥(iridium,Ir)、鈀(palladium)或其等的合金、或鈀鈷(palladium-cobalt,PdCo)合金、鈀鎳(palladium-nickel,PdNi)合金或鎳磷(nickel-phosphor,NiP)合金、鎳錳(nickel-manganese,NiMn)、鎳鈷(nickel-cobalt,NiCo)或鎳鎢(nickel-tungsten,NiW)合金、銅(Cu)、銀(Ag)、金(Au)中的至少兩種以上金屬積層來配置。例如,鈀鈷(palladium-cobalt,PdCo)合金材質的第一金屬(210)與銅(Cu)材質的第二金屬(230)可交替積層形成。此處,第一金屬(210)可提高導電接觸針(100)的主體部(101)的彈性變形,且第二金屬(230)可提高導電接觸針(100)的主體部(101)的導電性。The first laminated part (110) is made of rhodium (rhodium, Rh), platinum (platinum, Pt), iridium (iridium, Ir), palladium (palladium) or alloys thereof, or palladium-cobalt (palladium-cobalt, PdCo) alloy, palladium-nickel (palladium-nickel, PdNi) alloy or nickel-phosphorus (nickel-phosphor, NiP) alloy, nickel-manganese (nickel-manganese, NiMn), nickel-cobalt (nickel-cobalt, NiCo) or nickel-tungsten (nickel-tungsten , NiW) alloy, copper (Cu), silver (Ag), gold (Au) at least two or more metal laminates to configure. For example, the first metal ( 210 ) made of palladium-cobalt (palladium-cobalt, PdCo) alloy and the second metal ( 230 ) made of copper (Cu) can be alternately laminated. Here, the first metal (210) can improve the elastic deformation of the main body (101) of the conductive contact pin (100), and the second metal (230) can improve the conduction of the main body (101) of the conductive contact pin (100). sex.
第二積層部(120)以電導率相對高的金屬層與耐磨性相對高的金屬層積層形成且耐磨性高的金屬層的厚度較電導率高的金屬層的厚度大的方式形成,或者第二積層部(120)以電導率相對高的金屬層與耐磨性相對高的金屬層積層形成且耐磨性高的金屬層的含量較電導率高的金屬層的含量大的方式形成。The second laminated part (120) is formed by laminating a metal layer with relatively high electrical conductivity and a metal layer with relatively high wear resistance, and the thickness of the metal layer with high wear resistance is larger than the thickness of the metal layer with high electrical conductivity, Alternatively, the second laminated part (120) is formed by laminating a metal layer with relatively high electrical conductivity and a metal layer with relatively high wear resistance, and the content of the metal layer with high wear resistance is greater than the content of the metal layer with high electrical conductivity. .
圖32是將圖31的(a)-圖31的(d)的虛線部分(Z)放大的圖。圖32是更具體地展示根據圖31的(a)-圖31的(d)的鍍覆過程的金屬層的形成結構的圖。為了便於說明,將在第四實施例的其他圖中省略圖32及圖34的(a)、圖34的(b)所示的金屬層的「└」形成結構。FIG. 32 is an enlarged view of a dotted line portion (Z) in FIG. 31( a ) to FIG. 31( d ). FIG. 32 is a view more specifically showing a formation structure of a metal layer according to the plating process of FIGS. 31( a ) to 31 ( d ). For convenience of description, the "└" forming structure of the metal layer shown in FIG. 32 , (a) of FIG. 34 , and (b) of FIG. 34 is omitted in other figures of the fourth embodiment.
由於第一積層部(110)在配置第二積層部(120)之後形成,因此在利用鍍覆形成第一積層部(110)時下部的晶種層(20)與第二積層部(120)的內部側壁(122)為鍍覆生長的晶種功能層。因此,第一積層部(110)的最下位層(111)形成有第一端部側垂直部(111a),所述第一端部側垂直部(111a)亦連續地形成於第二積層部(120)的內部側壁(122)且沿第二積層部(120)的內部側壁(122)在垂直方向上延伸配置。第一積層部(110)的最下層(111)不與第二積層部(120)的最下層(121)形成為彼此相同的厚度,但第一積層部(110)的最下層(111)與第二積層部(120)的最下層(121)由彼此相同的材質形成。Since the first build-up part (110) is formed after the second build-up part (120) is arranged, when the first build-up part (110) is formed by plating, the lower seed layer (20) and the second build-up part (120) The inner side wall (122) is the seed crystal functional layer grown by plating. Therefore, the first end side vertical part (111a) is formed in the lowest layer (111) of the first buildup part (110), and the first end side vertical part (111a) is also continuously formed in the second buildup part The inner side wall (122) of (120) is arranged to extend in the vertical direction along the inner side wall (122) of the second buildup part (120). The lowermost layer ( 111 ) of the first laminated part ( 110 ) and the lowermost layer ( 121 ) of the second laminated part ( 120 ) are not formed to have the same thickness as each other, but the lowermost layer ( 111 ) of the first laminated part ( 110 ) and The lowermost layer (121) of the second laminated part (120) is formed of the same material as each other.
在形成包括第一端部側垂直部(111a)的第一積層部(110)的最下層(111)之後,若執行後續的鍍覆製程,則包括第一端部側垂直部(111a)的第一積層部(110)的最下層(111)為鍍覆生長的晶種功能層,配置於包括第一端部側垂直部(111a)的第一積層部(110)的最下層(111)的上表面的金屬層在第一端部(102)側具有「└」字側面模樣。若執行之後的鍍覆製程,則在第一積層部(110)的第一端部(102)側形成具有「└」字側面模樣的多個金屬層且構成第一積層部(110)。After forming the lowermost layer (111) of the first build-up part (110) including the first end-side vertical portion (111a), if the subsequent plating process is performed, the first end-side vertical portion (111a) includes The lowest layer (111) of the first build-up part (110) is a seed crystal functional layer grown by plating, which is arranged on the lowermost layer (111) of the first build-up part (110) including the vertical part (111a) on the first end side The metal layer on the upper surface of the first end part (102) has a "└" character side profile. If the subsequent plating process is performed, a plurality of metal layers having a side surface of the word "└" are formed on the first end (102) side of the first build-up part (110) to constitute the first build-up part (110).
第二積層部(120)的最下層(121)由與第一積層部(110)的最下層(111)相同的金屬材質形成,第一積層部(110)的最下層(111)亦連續地形成於第二積層部(120)的內部側壁(122)。於第一金屬(210)與第二金屬(230)交替積層構成導電接觸針的情況下,在第一積層部(110)的第二金屬(230)與第二積層部(120)的第二金屬(230)之間配置有構成導電接觸針(100)的最下層(111)的第一金屬(210)。第一金屬(210)自導電接觸針(100)的下表面至上表面在垂直方向上延伸配置。The lowermost layer (121) of the second laminated part (120) is formed of the same metal material as the lowermost layer (111) of the first laminated part (110), and the lowermost layer (111) of the first laminated part (110) is also continuously It is formed on the inner side wall (122) of the second build-up part (120). In the case where the first metal (210) and the second metal (230) are alternately laminated to form a conductive contact pin, the second metal (230) of the first layered part (110) and the second layer of the second layered part (120) The first metal (210) constituting the lowermost layer (111) of the conductive contact pin (100) is disposed between the metals (230). The first metal (210) is configured to extend in a vertical direction from the lower surface to the upper surface of the conductive contact pin (100).
由於第一積層部(110)的最下層(111)、第二積層部(120)的最下層(121)、第二積層部(120)的最上層(123)、第二積層部(120)的中間層(125)及第一端部側垂直部(111a)由相同材質的第一金屬(210)形成,因此可防止第二積層部(120)自第一積層部(110)剝離而被損壞。Since the lowest layer (111) of the first laminated part (110), the lowest layer (121) of the second laminated part (120), the uppermost layer (123) of the second laminated part (120), the second laminated part (120) The middle layer (125) and the vertical part (111a) on the first end side are formed of the first metal (210) of the same material, so that the second laminated part (120) can be prevented from being peeled off from the first laminated part (110) damage.
另外,藉由在第一積層部(110)的第一端部(102)側形成有具有「└」字側面模樣的多個金屬層的構成,可防止在第一端部(102)側因剪切破壞被損壞。In addition, by forming a plurality of metal layers with the side profile of the word "└" on the first end (102) side of the first build-up part (110), it is possible to prevent damage to the first end (102) side. Shear failure is damaged.
另一方面,亦可首先配置第一積層部(110),之後形成第二積層部(120)。於此情況下,第一積層部(110)的內部側壁在形成第二積層部(120)時成為鍍覆生長的晶種功能層。On the other hand, the first build-up part (110) may also be arranged first, and then the second build-up part (120) may be formed. In this case, the inner sidewall of the first build-up part (110) becomes a seed crystal functional layer for plating growth when the second build-up part (120) is formed.
接著參照33的(a)-圖33的(d),圖33的(a)是導電接觸針(100)的平面圖,圖33的(b)是圖33的(a)的A-A'剖面圖,圖33的(c)是圖33的(a)的B-B'剖面圖,且圖33的(d)是圖33的(a)的C-C'剖面圖。Next, referring to (a) of 33-(d) of FIG. 33, (a) of FIG. 33 is a plan view of the conductive contact pin (100), and (b) of FIG. 33 is an AA' section of (a) of FIG. 33 (c) of FIG. 33 is a BB' sectional view of (a) of FIG. 33 , and (d) of FIG. 33 is a CC' sectional view of (a) of FIG. 33 .
於之前步驟之後執行移除模具(10)與晶種層(20)的製程。於模具(10)為陽極氧化膜材質的情況下,利用與陽極氧化膜材質選擇性地反應的溶液移除模具(10)。另外,於晶種層(20)為銅(Cu)材質的情況下,利用與銅(Cu)選擇性地反應的溶液移除晶種層(20)。A process of removing the mold (10) and the seed layer (20) is performed after the previous steps. In the case that the mold ( 10 ) is made of anodized film material, the mold ( 10 ) is removed by using a solution that selectively reacts with the material of the anodized film. In addition, when the seed crystal layer ( 20 ) is made of copper (Cu), the seed crystal layer ( 20 ) is removed using a solution that selectively reacts with copper (Cu).
圖34的(a)為根據本發明的較佳第四實施例的導電接觸針(100)的正面、即第一端部(102)的立體圖,圖34的(b)為根據本發明的較佳第四實施例的導電接觸針(100)的背面、即第二端部(103)的立體圖。(a) of Fig. 34 is a perspective view of the front side of the conductive contact pin (100), that is, the first end (102) according to a preferred fourth embodiment of the present invention, and (b) of Fig. 34 is a comparative A perspective view of the back side of the conductive contact pin (100), that is, the second end portion (103) of the preferred fourth embodiment.
在以下方面存在差異:第二端部(103)的積層的金屬層為與構成主體部(101)的第一積層部(110)的金屬層在同一水平線上連續地配置的構成,反之,第一端部(102)的第二積層部(120)為與構成第一積層部(110)的金屬層不在同一水平線上配置的構成。There is a difference in the following aspects: the metal layer of the second end part (103) is a configuration that is continuously arranged on the same horizontal line as the metal layer of the first layered part (110) constituting the main body part (101), and vice versa. The second build-up part (120) at the one end part (102) has a structure not arranged on the same horizontal line as the metal layer constituting the first build-up part (110).
參照圖34的(a)及圖34的(b),在以下方面第一積層部(110)與第二積層部(120)的金屬層的積層層數相同:第二積層部(120)為藉由自下表面向上表面方向按照第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)及第一金屬(210)順序積層五個金屬層來構成的結構,第一積層部(110)亦為自下表面向上表面方向按照第一金屬(210)、第二金屬(230)、第一金屬(210)、第二金屬(230)及第一金屬(210)順序積層五個金屬層來構成的結構。但,第一積層部(110)的電導率高的金屬層的厚度較耐磨性高的金屬層的厚度厚,第二積層部(120)具有耐磨性高的金屬層的厚度較電導率高的金屬層的厚度厚的構成。藉此,可使在第一端部(102)處的耐磨性高的金屬的含量高於主體部(101),且可使主體部(101)中電導率高的金屬的含量高於第一端部(102)。因此,可提供一種進一步增大電流容許容量且使耐磨性得到提高的導電接觸針(100)。Referring to Fig. 34 (a) and Fig. 34 (b), in the following aspects, the number of metal layers of the first build-up part (110) and the second build-up part (120) are the same: the second build-up part (120) is By stacking five metal layers sequentially from the lower surface to the upper surface according to the first metal (210), the second metal (230), the first metal (210), the second metal (230) and the first metal (210) The structure formed, the first layered part (110) is also from the lower surface to the upper surface direction according to the first metal (210), the second metal (230), the first metal (210), the second metal (230) and the first Metal (210) is a structure formed by sequentially laminating five metal layers. However, the thickness of the metal layer with high electrical conductivity in the first buildup part (110) is thicker than the thickness of the metal layer with high wear resistance, and the thickness of the metal layer with high wear resistance in the second buildup part (120) is thicker than that of the metal layer with high conductivity. The configuration that the thickness of the high metal layer is thick. Thereby, the content of the metal with high wear resistance at the first end portion (102) can be made higher than that at the main body portion (101), and the content of the metal with high electrical conductivity in the main body portion (101) can be made higher than at the second end portion (101). One end (102). Therefore, it is possible to provide a conductive contact pin (100) that further increases the allowable current capacity and improves wear resistance.
另一方面,作為第四實施例的變形例,可使第二端部(103)的第三積層部(130)的構成與第一積層部(110)的構成不同地構成。例如,為了防止電弧,第二端部(103)的第三積層部(130)可以電導率高的金屬層的厚度較耐磨性高的金屬層的厚度厚的方式形成。On the other hand, as a modified example of the fourth embodiment, the configuration of the third buildup part ( 130 ) of the second end part ( 103 ) may be configured differently from the configuration of the first buildup part ( 110 ). For example, in order to prevent arcing, the third laminated part (130) of the second end part (103) may be formed such that the thickness of the metal layer with high electrical conductivity is thicker than the thickness of the metal layer with high wear resistance.
為了在根據以上所說明的各種實施例的導電接觸針(100)的表面進一步提高電流運載容量(Current Carrying Capacity),可額外形成金(Au)材質的鍍覆膜。於此情況,在第一端部(102)處可不形成金(Au)鍍覆膜。In order to further improve the current carrying capacity (Current Carrying Capacity) on the surface of the conductive contact pin ( 100 ) according to various embodiments described above, a gold (Au) plating film may be additionally formed. In this case, no gold (Au) plating film may be formed at the first end portion ( 102 ).
如上所述,雖然參照本發明的較佳實施例進行說明,但相應技術領域的普通技術人員可在不脫離下述申請專利範圍所記載的本發明的思想及領域的範圍內對本發明實施各種修改或變形。As mentioned above, although the description is made with reference to the preferred embodiments of the present invention, those of ordinary skill in the corresponding technical field can implement various modifications to the present invention within the scope of the ideas and fields of the present invention described in the scope of the following claims or out of shape.
10:模具
11:第一內部空間
12:第二內部空間
13:第三內部空間
20:晶種層
100:導電接觸針
101:主體部
102:第一端部
103:第二端部
110:第一積層部
111、121、131:最下層
111a:第一端部側垂直部
111b:第二端部側垂直部
120:第二積層部
122、132:內部側壁
123、133:最上層
125:中間層
130:第三積層部
210:第一金屬
230:第二金屬
Z、Z1、Z2、Z3:虛線部分
10: Mold
11: The first interior space
12: Second inner space
13: The third inner space
20: Seed layer
100: Conductive contact pin
101: Main body
102: first end
103: second end
110: The
圖1A是根據本發明的較佳第一實施例的導電接觸針的正面立體圖。 圖1B是根據本發明的較佳第一實施例的導電接觸針的背面立體圖。 圖2的(a)-圖2的(d)至圖7的(a)-圖7的(d)是示出根據本發明的較佳第一實施例的導電接觸針的製造方法的圖。 圖8的(a)是根據本發明的較佳第一實施例的導電接觸針的第一端部的立體圖。 圖8的(a)是根據本發明的較佳第一實施例的導電接觸針的第二端部的立體圖。 圖9的(a)是根據本發明的較佳第二實施例的導電接觸針的正面立體圖。 圖9的(b)是根據本發明的較佳第二實施例的導電接觸針的背面立體圖。 圖10的(a)-圖10的(e)至圖16的(a)-圖16的(e)是示出根據本發明的較佳第二實施例的導電接觸針的製造方法的圖。 圖17的(a)是根據本發明的較佳第二實施例的導電接觸針的第一端部的立體圖。 圖17的(b)是根據本發明的較佳第二實施例的導電接觸針的第二端部的立體圖。 圖18的(a)是根據本發明的較佳第三實施例的導電接觸針的正面立體圖。 圖18的(b)是根據本發明的較佳第三實施例的導電接觸針的背面立體圖。 圖19的(a)-圖19的(e)至圖25的(a)-圖25的(e)是示出根據本發明的較佳第三實施例的導電接觸針的製造方法的圖。 圖26的(a)是根據本發明的較佳第三實施例的導電接觸針的第一端部的立體圖。 圖26的(b)是根據本發明的較佳第三實施例的導電接觸針的第二端部的立體圖。 圖27的(a)是根據本發明的較佳第四實施例的導電接觸針的正面立體圖。 圖27的(b)是根據本發明的較佳第四實施例的導電接觸針的背面立體圖。 圖28的(a)-圖28的(d)至圖33的(a)-圖33的(d)是示出根據本發明的較佳第四實施例的導電接觸針(100)的製造方法的圖。 圖34的(a)是根據本發明的較佳第四實施例的導電接觸針的第一端部的立體圖。 圖34的(b)_是根據本發明的較佳第四實施例的導電接觸針的第二端部的立體圖。 FIG. 1A is a front perspective view of a conductive contact pin according to a preferred first embodiment of the present invention. FIG. 1B is a rear perspective view of a conductive contact pin according to a preferred first embodiment of the present invention. 2(a)-2(d) to 7(a)-7(d) are diagrams illustrating a method of manufacturing a conductive contact pin according to a preferred first embodiment of the present invention. (a) of FIG. 8 is a perspective view of the first end of the conductive contact pin according to the preferred first embodiment of the present invention. (a) of FIG. 8 is a perspective view of the second end portion of the conductive contact pin according to the preferred first embodiment of the present invention. (a) of FIG. 9 is a front perspective view of a conductive contact pin according to a preferred second embodiment of the present invention. (b) of FIG. 9 is a rear perspective view of a conductive contact pin according to a preferred second embodiment of the present invention. 10( a )- FIG. 10( e ) to FIG. 16( a )- FIG. 16( e ) are diagrams illustrating a method of manufacturing a conductive contact pin according to a preferred second embodiment of the present invention. (a) of FIG. 17 is a perspective view of the first end of the conductive contact pin according to the preferred second embodiment of the present invention. (b) of FIG. 17 is a perspective view of the second end portion of the conductive contact pin according to the preferred second embodiment of the present invention. (a) of FIG. 18 is a front perspective view of a conductive contact pin according to a preferred third embodiment of the present invention. (b) of FIG. 18 is a rear perspective view of a conductive contact pin according to a preferred third embodiment of the present invention. 19( a )- FIG. 19( e ) to FIG. 25( a )- FIG. 25( e ) are diagrams illustrating a method of manufacturing a conductive contact pin according to a preferred third embodiment of the present invention. (a) of FIG. 26 is a perspective view of the first end of the conductive contact pin according to the preferred third embodiment of the present invention. (b) of FIG. 26 is a perspective view of the second end of the conductive contact pin according to the preferred third embodiment of the present invention. (a) of FIG. 27 is a front perspective view of a conductive contact pin according to a preferred fourth embodiment of the present invention. (b) of FIG. 27 is a rear perspective view of a conductive contact pin according to a preferred fourth embodiment of the present invention. Fig. 28(a)-Fig. 28(d) to Fig. 33(a)-Fig. 33(d) show the manufacturing method of the conductive contact pin (100) according to the preferred fourth embodiment of the present invention diagram. (a) of FIG. 34 is a perspective view of a first end portion of a conductive contact pin according to a preferred fourth embodiment of the present invention. (b)- of FIG. 34 is a perspective view of the second end of the conductive contact pin according to the preferred fourth embodiment of the present invention.
100:導電接觸針 100: Conductive contact pin
101:主體部 101: Main body
102:第一端部 102: first end
103:第二端部 103: second end
110:第一積層部 110: The first lamination department
120:第二積層部 120:Second lamination department
Claims (20)
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KR1020210041143A KR20220135453A (en) | 2021-03-30 | 2021-03-30 | The Electro-conductive Contact Pin and Manufacturing Method thereof |
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TW202303160A true TW202303160A (en) | 2023-01-16 |
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KR101544845B1 (en) * | 2013-06-07 | 2015-08-18 | 주식회사 에이엠에스티 | Method for making of probe and one body type probe |
KR102015798B1 (en) * | 2016-11-21 | 2019-08-29 | 리노공업주식회사 | Probe for the test device |
KR101962644B1 (en) * | 2017-08-23 | 2019-03-28 | 리노공업주식회사 | A test probe and test device using the same |
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