TW202302515A - Diester compound - Google Patents

Diester compound Download PDF

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TW202302515A
TW202302515A TW111110360A TW111110360A TW202302515A TW 202302515 A TW202302515 A TW 202302515A TW 111110360 A TW111110360 A TW 111110360A TW 111110360 A TW111110360 A TW 111110360A TW 202302515 A TW202302515 A TW 202302515A
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小椋一郎
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日商味之素股份有限公司
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Abstract

Provided is a low-viscosity diester compound that is capable of, when combined with a crosslinkable resin, providing a resin composition exhibiting high flowability. This diester compound is represented by formula (X). (In the formula: Xcore represents a divalent aliphatic group; and X1 end and X2 end independently represent an optionally substituted aromatic ring, provided that X1 end and/or X2 end represent an aromatic ring having, as a substituent, at least one selected from among an unsaturated aliphatic hydrocarbon group, a halogen atom, an alkyl group and an aryl group.).

Description

二酯化合物Diester compound

本發明有關二酯化合物。進而有關使用該二酯化合物所得之樹脂交聯劑、樹脂組成物、樹脂薄片、預浸體、硬化物、半導體晶片封裝、印刷配線板及半導體裝置。This invention relates to diester compounds. Furthermore, it relates to a resin crosslinking agent, a resin composition, a resin sheet, a prepreg, a cured product, a semiconductor chip package, a printed wiring board, and a semiconductor device obtained by using the diester compound.

含有環氧樹脂等之交聯性樹脂及其交聯劑(硬化劑)的樹脂組成物,由於可獲得絕緣性、耐熱性、密著性等優異之硬化物,故被廣泛使用作為半導體封裝或印刷配線板等之電子零件材料。Resin compositions containing cross-linkable resins such as epoxy resins and their cross-linking agents (curing agents) are widely used as semiconductor packaging or Electronic component materials such as printed wiring boards.

另一方面,於第5代移動通信系統(5G)之高速通信中,於高頻環境中作動時之傳輸損失成為問題。因此,需要具介電特性(低介電係數、低介電損耗因數)之絕緣材料。且,伴隨電子設備的進一步小型化、高積體度化及多功能化,已進展利用多引腳化之凸塊的小徑化、窄間距化及窄間隙化。藉此,密封成形時之密封材的流動路徑變得更複雜化,對半導體密封材料需要更良好的流動性,針對所用的交聯劑亦要求低黏度化。On the other hand, in the high-speed communication of the 5th generation mobile communication system (5G), the transmission loss when operating in a high-frequency environment becomes a problem. Therefore, insulating materials with dielectric properties (low dielectric coefficient, low dielectric dissipation factor) are required. Moreover, along with the further miniaturization, high integration and multi-functionalization of electronic equipment, the reduction in diameter, narrower pitch and narrower gap of bumps utilizing multi-pins has progressed. As a result, the flow path of the sealing material during sealing and molding becomes more complicated, better fluidity is required for semiconductor sealing materials, and lower viscosity is also required for the crosslinking agent used.

作為介電特性優異的樹脂材料,例如於專利文獻1中作為環氧樹脂之交聯劑,揭示有芳香族性二醯氯類與芳香族性羥基化合物之反應物的活性酯樹脂。 [先前技術文獻] [專利文獻] As a resin material excellent in dielectric properties, for example, Patent Document 1 discloses an active ester resin that is a reaction product of an aromatic diacid chloride and an aromatic hydroxy compound as a crosslinking agent for an epoxy resin. [Prior Art Literature] [Patent Document]

[專利文獻1]國際公開第2018/235424號公報[Patent Document 1] International Publication No. 2018/235424

[發明欲解決之課題][Problem to be solved by the invention]

專利文獻1記載之活性酯樹脂,與以往的酚系交聯劑相比,雖介電特性優異,但就低黏度化方面尚有改善餘地,含有該活性酯樹脂與交聯性樹脂之樹脂組成物的流動性尚未達到令人滿意的水準。The active ester resin described in Patent Document 1 has excellent dielectric properties compared with conventional phenolic cross-linking agents, but there is still room for improvement in terms of lowering the viscosity. The resin composition containing this active ester resin and a cross-linking resin The fluidity of the material has not yet reached a satisfactory level.

又,基於獲得低介電損耗因數之硬化物的觀點、提高密封成形後的耐熱性及耐濕性的觀點、實現如晶片級封裝(WLP)般密封成形大面積時之低翹曲性的觀點、於功率半導體等之高發熱裝置中實現良好散熱性的觀點等觀點,亦有使用無機填充材的含量高的樹脂組成物之情況,但該情況下,容易產生成形溫度下的流動性惡化、發生流動痕、發生未填充部之問題。Also, based on the viewpoint of obtaining a cured product with low dielectric dissipation factor, the viewpoint of improving heat resistance and moisture resistance after sealing and molding, and the viewpoint of realizing low warpage when sealing and molding a large area such as wafer level packaging (WLP) , From the point of view of achieving good heat dissipation in high-heat-generating devices such as power semiconductors, there are cases where a resin composition with a high content of inorganic filler is used, but in this case, fluidity at the molding temperature tends to deteriorate, There are problems of flow marks and unfilled parts.

本發明之課題在於提供與交聯性樹脂的組合中,能獲得呈現優異流動性之樹脂組成物的低黏度二酯化合物。 [用以解決課題之手段] The object of the present invention is to provide a low-viscosity diester compound capable of obtaining a resin composition exhibiting excellent fluidity in combination with a crosslinkable resin. [Means to solve the problem]

以往,使用酯化合物作為交聯性樹脂之交聯劑時,為了表現交聯特性,考慮將該酯化合物限定於具有如專利文獻1所記載之芳香族碳-酯鍵-芳香族碳之構造作為酯鍵部者。然而,本發明人等進行廣泛研究之結果,發現即使為脂肪族碳-酯鍵-芳香族碳之構造中,關於具有脂肪族碳-C(=O)-O-芳香族碳構造的酯鍵部,展現出交聯特性。而且針對該具有脂肪族碳-C(=O)-O-芳香族碳構造的二酯化合物進行檢討的過程中,發現根據具有下述構成之二酯化合物可解決上述課題,因而完成本發明。In the past, when using an ester compound as a crosslinking agent for a crosslinkable resin, in order to express crosslinking characteristics, it is considered that the ester compound is limited to a structure having an aromatic carbon-ester bond-aromatic carbon as described in Patent Document 1. Those with ester bonds. However, as a result of extensive research conducted by the present inventors, it was found that even in the structure of aliphatic carbon-ester bond-aromatic carbon, the ester bond having the structure of aliphatic carbon-C(=O)-O-aromatic carbon part, exhibiting cross-linking properties. In the process of examining the diester compound having the aliphatic carbon-C(=O)-O-aromatic carbon structure, it was found that the above-mentioned problems can be solved by the diester compound having the following structure, and thus the present invention was completed.

亦即,本發明包含以下內容。 [1] 一種二酯化合物,其係以下述式(X)表示,

Figure 02_image001
(式中, X core表示2價脂肪族基, X 1 end及X 2 end分別獨立表示可具有取代基之芳香環,且X 1 end及X 2 end之至少一者為具有選自不飽和脂肪族烴基、鹵原子、烷基及芳基之1種以上作為取代基之芳香環)。 [2] 如[1]之二酯化合物,其中X core中,2價脂肪族基之碳原子數為6以上。 [3] 如[1]或[2]之二酯化合物,其中X core中,2價脂肪族基為伸烷基。 [4] 如[1]至[3]中任一項之二酯化合物,其中X 1 end及X 2 end之兩者為具有不飽和脂肪族烴基作為取代基之芳香環。 [5] 如[1]至[4]中任一項之二酯化合物,其中X 1 end及X 2 end中,不飽和脂肪族烴基為烯丙基。 [6] 如[1]至[5]中任一項之二酯化合物,其中X 1 end及X 2 end中,芳香環為碳原子數6~14之芳香族碳環。 [7] 如[1]至[6]中任一項之二酯化合物,其於25℃下為液狀。 [8] 如[1]至[7]中任一項之二酯化合物,其於25℃下之黏度為300mPa·s以下。 [9] 一種樹脂交聯劑,其包含以下述式(X)表示之二酯化合物,
Figure 02_image003
(式中, X core表示2價脂肪族基, X 1 end及X 2 end分別獨立表示可具有取代基之芳香環)。 [10] 如[9]之樹脂交聯劑,其中二酯化合物係如[1]至[8]中任一項之二酯化合物。 [11] 一種樹脂組成物,其係包含二酯化合物(X)與交聯性樹脂(Y)之樹脂組成物,二酯化合物(X)係以下述式(X)表示,
Figure 02_image005
(式中, X core表示2價脂肪族基, X 1 end及X 2 end分別獨立表示可具有取代基之芳香環)。 [12] 如[11]之樹脂組成物,其中二酯化合物(X)係如[1]至[8]中任一項之二酯化合物。 [13] 如[11]或[12]之樹脂組成物,其中交聯性樹脂(Y)係選自由熱硬化性樹脂及自由基聚合性樹脂所成之群之1種以上。 [14] 如[11]至[13]中任一項之樹脂組成物,其中進而包含無機填充材。 [15] 如[11]至[14]中任一項之樹脂組成物,其中進而包含有機溶劑。 [16] 如[11]至[15]中任一項之樹脂組成物,其係半導體密封用。 [17] 如[11]至[15]中任一項之樹脂組成物,其係印刷配線板之絕緣層用。 [18] 一種樹脂薄片,其係包含支撐體與設於該支撐體上之如[11]至[17]中任一項之樹脂組成物之層。 [19] 一種預浸片,其係於薄片狀纖維基材中含浸如[11]至[17]中任一項之樹脂組成物。 [20] 一種如[11]至[17]中任一項之樹脂組成物之硬化物。 [21] 一種半導體晶片封裝,其係包含由如[11]至[16]中任一項之樹脂組成物之硬化物而成之密封層。 [22] 如[21]之半導體晶片封裝,其係扇出(Fan-Out)型封裝。 [23] 一種印刷配線板,其係包含由如[11]~[15]、[17]中任一項之樹脂組成物之硬化物而成之絕緣層。 [24] 一種半導體裝置,其係包含如[21]或[22]之半導體晶片封裝或如[23]之印刷配線板。 [發明效果] That is, the present invention includes the following. [1] A diester compound represented by the following formula (X),
Figure 02_image001
(wherein, X core represents a divalent aliphatic group, X 1 end and X 2 end each independently represent an aromatic ring that may have substituents, and at least one of X 1 end and X 2 end is a group selected from unsaturated aliphatic Aromatic rings with one or more of aromatic hydrocarbon groups, halogen atoms, alkyl groups, and aryl groups as substituents). [2] The diester compound according to [1], wherein the number of carbon atoms in the divalent aliphatic group in X core is 6 or more. [3] The diester compound according to [1] or [2], wherein in X core , the divalent aliphatic group is an alkylene group. [4] The diester compound according to any one of [1] to [3], wherein both of X 1 end and X 2 end are aromatic rings having unsaturated aliphatic hydrocarbon groups as substituents. [5] The diester compound according to any one of [1] to [4], wherein in X 1 end and X 2 end , the unsaturated aliphatic hydrocarbon group is an allyl group. [6] The diester compound according to any one of [1] to [5], wherein in X 1 end and X 2 end , the aromatic ring is an aromatic carbocyclic ring having 6 to 14 carbon atoms. [7] The diester compound according to any one of [1] to [6], which is liquid at 25°C. [8] The diester compound according to any one of [1] to [7], which has a viscosity at 25°C of 300 mPa·s or less. [9] A resin crosslinking agent comprising a diester compound represented by the following formula (X),
Figure 02_image003
(In the formula, X core represents a divalent aliphatic group, and X 1 end and X 2 end each independently represent an aromatic ring which may have a substituent). [10] The resin crosslinking agent according to [9], wherein the diester compound is the diester compound according to any one of [1] to [8]. [11] A resin composition comprising a diester compound (X) and a crosslinkable resin (Y), wherein the diester compound (X) is represented by the following formula (X):
Figure 02_image005
(In the formula, X core represents a divalent aliphatic group, and X 1 end and X 2 end each independently represent an aromatic ring which may have a substituent). [12] The resin composition according to [11], wherein the diester compound (X) is the diester compound according to any one of [1] to [8]. [13] The resin composition according to [11] or [12], wherein the crosslinkable resin (Y) is at least one selected from the group consisting of thermosetting resins and radically polymerizable resins. [14] The resin composition according to any one of [11] to [13], further comprising an inorganic filler. [15] The resin composition according to any one of [11] to [14], further comprising an organic solvent. [16] The resin composition according to any one of [11] to [15], which is used for semiconductor sealing. [17] The resin composition according to any one of [11] to [15], which is used for an insulating layer of a printed wiring board. [18] A resin sheet comprising a support and a layer of the resin composition according to any one of [11] to [17] provided on the support. [19] A prepreg impregnated with the resin composition according to any one of [11] to [17] in a sheet-shaped fibrous base material. [20] A cured product of the resin composition according to any one of [11] to [17]. [21] A semiconductor chip package comprising a sealing layer made of a hardened resin composition according to any one of [11] to [16]. [22] The semiconductor chip package as in [21], which is a fan-out (Fan-Out) package. [23] A printed wiring board comprising an insulating layer made of a hardened resin composition according to any one of [11] to [15] and [17]. [24] A semiconductor device comprising the semiconductor chip package of [21] or [22] or the printed wiring board of [23]. [Invention effect]

根據本發明,可提供於與交聯性樹脂之組合中,獲得呈現優異流動性之樹脂組成物的低黏度二酯化合物。According to the present invention, it is possible to provide a low-viscosity diester compound for obtaining a resin composition exhibiting excellent fluidity in combination with a crosslinkable resin.

根據本發明之二酯化合物,即使無機填充材之含量高時,亦可獲得於成形溫度呈現優異流動性之樹脂組成物。According to the diester compound of the present invention, even when the content of the inorganic filler is high, a resin composition exhibiting excellent fluidity at a molding temperature can be obtained.

<用語說明><Explanation of terms>

本說明書中,關於化合物或基之「可具有取代基」之用語意指該化合物或基之氫原子未經取代基取代之情況及該化合物或基之氫原子一部分或全部經取代基取代之情況之兩者。In this specification, the term "may have a substituent" in relation to a compound or group means the case where the hydrogen atoms of the compound or group are not substituted by a substituent and the case where a part or all of the hydrogen atoms of the compound or group are substituted by a substituent of both.

本說明書中,「取代基」之用語,只要未特別說明,則意指鹵原子、烷基、烯基、炔基、烷多烯基、環烷基、環烯基、烷氧基、環烷氧基、芳基、芳氧基、芳基烷基、芳基烷氧基、1價雜環基、亞烷基、胺基、矽烷基、醯基、醯氧基、羧基、磺基、氰基、硝基、羥基、巰基及氧代基。又將如烯基、炔基、烷多烯基、環烯基般之具有不飽和鍵之脂肪族烴基予以總稱,亦稱為「不飽和脂肪族烴基」。In this specification, the term "substituent" means a halogen atom, an alkyl group, an alkenyl group, an alkynyl group, an alkanolyl group, a cycloalkyl group, a cycloalkenyl group, an alkoxy group, a cycloalkane group, unless otherwise specified. Oxygen, aryl, aryloxy, arylalkyl, arylalkoxy, monovalent heterocyclic group, alkylene, amino, silyl, acyl, acyloxy, carboxyl, sulfo, cyano group, nitro group, hydroxyl group, mercapto group and oxo group. Aliphatic hydrocarbon groups with unsaturated bonds such as alkenyl, alkynyl, alkanopolyenyl, and cycloalkenyl are collectively referred to as "unsaturated aliphatic hydrocarbon groups".

作為取代基使用之鹵原子,舉例為例如氟原子、氯原子、溴原子及碘原子。The halogen atom used as a substituent includes, for example, a fluorine atom, a chlorine atom, a bromine atom and an iodine atom.

作為取代基使用之烷基可為直鏈狀或分支狀之任一者。該烷基之碳原子數較佳為1~20,更佳為1~14,又更佳為1~12,再更佳為1~6,特佳為1~3。作為該烷基,舉例為例如甲基、乙基、丙基、異丙基、丁基、第二丁基、異丁基、第三丁基、戊基、己基、庚基、辛基、壬基及癸基。The alkyl group used as a substituent may be linear or branched. The number of carbon atoms in the alkyl group is preferably 1-20, more preferably 1-14, more preferably 1-12, still more preferably 1-6, particularly preferably 1-3. As the alkyl group, for example, methyl, ethyl, propyl, isopropyl, butyl, second butyl, isobutyl, third butyl, pentyl, hexyl, heptyl, octyl, nonyl base and decyl.

作為取代基使用之烯基可為直鏈狀或分支狀之任一者。該烯基之碳原子數較佳為2~20,更佳為2~14,又更佳為2~12,再更佳為2~6,特佳為2或3。作為該烯基,舉例為例如乙烯基、烯丙基、1-丙烯基、丁烯基、第二丁烯基、異丁烯基、第三丁烯基、戊烯基、己烯基、庚烯基、辛烯基、壬烯基及癸烯基。The alkenyl group used as a substituent may be linear or branched. The number of carbon atoms in the alkenyl group is preferably 2-20, more preferably 2-14, more preferably 2-12, still more preferably 2-6, particularly preferably 2 or 3. As the alkenyl group, for example, vinyl, allyl, 1-propenyl, butenyl, second butenyl, isobutenyl, third butenyl, pentenyl, hexenyl, heptenyl , octenyl, nonenyl and decenyl.

作為取代基使用之炔基可為直鏈狀或分支狀之任一者。該炔基之碳原子數較佳為2~20,更佳為2~14,又更佳為2~12,再更佳為2~6,特佳為2或3。作為該炔基,舉例為例如乙炔基、丙炔基、丁炔基、第二丁炔基、異丁炔基、第三丁炔基、戊炔基、己炔基、庚炔基、辛炔基、壬炔基及癸炔基。The alkynyl group used as a substituent may be linear or branched. The number of carbon atoms in the alkynyl group is preferably 2-20, more preferably 2-14, more preferably 2-12, still more preferably 2-6, particularly preferably 2 or 3. Examples of the alkynyl group include ethynyl, propynyl, butynyl, second butynyl, isobutynyl, third butynyl, pentynyl, hexynyl, heptynyl, octynyl, etc. base, nonynyl and decynyl.

作為取代基使用之烷多烯基可為直鏈狀或分支狀之任一者,雙鍵數較佳為2~10,更佳為2~6,又更佳為2~4,再更佳為2。該烷多烯基之碳原子數較佳為3~20,更佳為3~14,又更佳為3~12,再更佳為3~6。The alkyl polyenyl group used as a substituent may be either linear or branched, and the number of double bonds is preferably 2-10, more preferably 2-6, more preferably 2-4, and even more preferably for 2. The number of carbon atoms in the alkyl polyenyl group is preferably 3-20, more preferably 3-14, more preferably 3-12, and still more preferably 3-6.

作為取代基使用之環烷基之碳原子數較佳為3~20,更佳為3~12,又更佳為3~6。作為該環烷基,舉例為例如環丙基、環丁基、環戊基及環己基等。The number of carbon atoms of the cycloalkyl group used as a substituent is preferably 3-20, more preferably 3-12, and still more preferably 3-6. As this cycloalkyl group, a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group etc. are mentioned, for example.

作為取代基使用之環烯基之碳原子數較佳為3~20,更佳為3~12,又更佳為3~6。作為該環烯基,舉例為例如環丙烯基、環丁烯基、環戊烯基及環己烯基等。The number of carbon atoms of the cycloalkenyl group used as a substituent is preferably 3-20, more preferably 3-12, and still more preferably 3-6. As this cycloalkenyl group, a cyclopropenyl group, a cyclobutenyl group, a cyclopentenyl group, a cyclohexenyl group etc. are mentioned, for example.

作為取代基使用之烷氧基可為直鏈狀或分支狀之任一者。該烷氧基之碳原子數較佳為1~20,更佳為1~12,又更佳為1~6。作為該烷氧基,舉例為例如甲氧基、乙氧基、丙氧基、異丙氧基、丁氧基、第二丁氧基、異丁氧基、第三丁氧基、戊氧基、己氧基、庚氧基、辛氧基、壬氧基及癸氧基。The alkoxy group used as a substituent may be linear or branched. The number of carbon atoms in the alkoxy group is preferably 1-20, more preferably 1-12, and still more preferably 1-6. As the alkoxy group, for example, methoxy, ethoxy, propoxy, isopropoxy, butoxy, second butoxy, isobutoxy, tertiary butoxy, pentyloxy , Hexyloxy, Heptyloxy, Octyloxy, Nonyloxy and Decyloxy.

作為取代基使用之環烷氧基之碳原子數較佳為3~20,更佳為3~12,又更佳為3~6。作為該環烷氧基,舉例為例如環丙氧基、環丁氧基、環戊氧基及環己氧基。The number of carbon atoms of the cycloalkoxy group used as a substituent is preferably 3-20, more preferably 3-12, still more preferably 3-6. Examples of the cycloalkoxy group include cyclopropoxy, cyclobutoxy, cyclopentyloxy and cyclohexyloxy.

作為取代基使用之芳基係自芳香族烴去除1個芳香環上之氫原子之基。作為取代基使用之芳基的碳原子數較佳為6~24,更較為6~18,又更佳為6~14,再更佳為6~10。作為該芳基舉例為例如苯基、萘基及蒽基。The aryl group used as a substituent is a group obtained by removing one hydrogen atom on an aromatic ring from an aromatic hydrocarbon. The number of carbon atoms of the aryl group used as a substituent is preferably 6-24, more preferably 6-18, still more preferably 6-14, still more preferably 6-10. Examples of the aryl group include phenyl, naphthyl and anthracenyl.

作為取代基使用之芳氧基之碳原子數較佳為6~24,更佳為6~18,又更佳為6~14,再更佳為6~10。作為取代基使用之芳氧基,舉例為例如苯氧基、1-萘氧基及2-萘氧基。The number of carbon atoms of the aryloxy group used as a substituent is preferably 6-24, more preferably 6-18, still more preferably 6-14, still more preferably 6-10. The aryloxy group used as a substituent includes, for example, phenoxy, 1-naphthyloxy and 2-naphthyloxy.

作為取代基使用之芳基烷基之碳原子數較佳為7~25,更佳為7~19,又更佳為7~15,再更佳為7~11。作為該芳基烷基,舉例為例如苯基-C 1~C 12烷基、萘基-C 1~C 12烷基及蒽基-C 1~C 12烷基。 The number of carbon atoms of the arylalkyl group used as a substituent is preferably 7-25, more preferably 7-19, still more preferably 7-15, still more preferably 7-11. Examples of the arylalkyl group include, for example, phenyl-C 1 -C 12 alkyl, naphthyl-C 1 -C 12 alkyl and anthracenyl-C 1 -C 12 alkyl.

作為取代基使用之芳基烷氧基之碳原子數較佳為7~25,更佳為7~19,又更佳為7~15,再更佳為7~11。作為該芳基烷氧基舉例為例如苯基-C 1~C 12烷氧基及萘基-C 1~C 12烷氧基。 The number of carbon atoms of the arylalkoxy group used as a substituent is preferably 7-25, more preferably 7-19, still more preferably 7-15, still more preferably 7-11. Examples of the arylalkoxy group include phenyl-C 1 -C 12 alkoxy and naphthyl-C 1 -C 12 alkoxy.

作為取代基使用之1價雜環基係指自雜環式化合物之雜環去除1個氫原子之基。該1價雜環基之碳原子數較佳為3~21,更佳為3~15,又更佳為3~9。該1價雜環基亦包含1價芳香族雜環基(雜芳基)。作為該1價雜環,舉例為例如噻吩基、吡咯基、呋喃基(furanyl)、呋喃基(fyryl)、吡啶基、嗒嗪基、嘧啶基、吡嗪基、三嗪基、吡咯啶基、哌啶基、喹啉基及異喹啉基。The monovalent heterocyclic group used as a substituent means a group obtained by removing one hydrogen atom from a heterocyclic ring of a heterocyclic compound. The number of carbon atoms in the monovalent heterocyclic group is preferably 3-21, more preferably 3-15, and still more preferably 3-9. The monovalent heterocyclic group also includes a monovalent aromatic heterocyclic group (heteroaryl). Examples of the monovalent heterocycle include thienyl, pyrrolyl, furanyl, fyryl, pyridyl, pyrazinyl, pyrimidinyl, pyrazinyl, triazinyl, pyrrolidinyl, Piperidinyl, quinolinyl and isoquinolinyl.

作為取代基使用之亞烷基係指自烷的同一碳原子去除2個氫原子之基。該亞烷基之碳原子數較佳為1~20,更佳為1~14,又更佳為1~12,再更佳為1~6,特佳為1~3。作為該亞烷基,舉例為例如亞甲基、亞乙基、亞丙基、亞異丙基、亞丁基、亞第二丁基、亞異丁基、亞第三丁基、亞戊基、亞己基、亞庚基、亞辛基、亞壬基及亞癸基。The alkylene group used as a substituent means a group obtained by removing two hydrogen atoms from the same carbon atom of an alkane. The number of carbon atoms in the alkylene group is preferably 1-20, more preferably 1-14, more preferably 1-12, still more preferably 1-6, particularly preferably 1-3. Examples of the alkylene group include methylene, ethylene, propylene, isopropylene, butylene, second-butylene, isobutylene, tert-butylene, pentylene, Hexylene, heptylene, octylene, nonylene and decylene.

作為取代基使用之醯基係指以式:-C(=O)-R表示之基(式中,R為烷基或芳基)。以R表示之烷基可為直鏈狀或分支狀之任一者。作為以R表示之芳基,舉例為例如苯基、萘基及蒽基。該醯基之碳原子數較佳為2~20,更佳為2~13,又更佳為2~7。作為該醯基,舉例為例如乙醯基、丙醯基、丁醯基、異丁醯基、特戊醯基及苯甲醯基。The acyl group used as a substituent refers to a group represented by the formula: -C(=O)-R (in the formula, R is an alkyl group or an aryl group). The alkyl group represented by R may be linear or branched. Examples of the aryl group represented by R include phenyl, naphthyl and anthracenyl. The number of carbon atoms in the acyl group is preferably 2-20, more preferably 2-13, and more preferably 2-7. Examples of the acyl group include acetyl, propionyl, butyryl, isobutyryl, pivalyl and benzoyl.

作為取代基使用之醯氧基係指以式:-O-C(=O)-R表示之基(式中,R為烷基或芳基)。以R表示之烷基可為直鏈狀或分支狀之任一者。作為以R表示之芳基,舉例為例如苯基、萘基及蒽基。該醯氧基之碳原子數較佳為2~20,更佳為2~13,又更佳為2~7。作為該醯氧基,舉例為例如乙醯氧基、丙醯氧基、丁醯氧基、異丁醯氧基、特戊醯氧基及苯甲醯氧基。The acyloxy group used as a substituent refers to a group represented by the formula: -O-C(=O)-R (in the formula, R is an alkyl or aryl group). The alkyl group represented by R may be linear or branched. Examples of the aryl group represented by R include phenyl, naphthyl and anthracenyl. The number of carbon atoms in the acyloxy group is preferably 2-20, more preferably 2-13, and more preferably 2-7. As the acyloxy group, for example, acetyloxy group, propionyloxy group, butyryloxy group, isobutyryloxy group, pivalyloxy group and benzoyloxy group are exemplified.

上述取代基亦可進而具有取代基(以下有時稱為「二次取代基」)。作為二次取代基,只要未特別記載,則可使用與上述取代基相同者。The above-mentioned substituent may further have a substituent (hereinafter may be referred to as a "secondary substituent"). As the secondary substituent, unless otherwise stated, the same ones as those described above can be used.

本說明書中,所謂「脂肪族基」之用語係指去除1個以上之與脂肪族化合物的脂肪族碳鍵結之氫原子之基。詳細而言所謂1價脂肪族基係指去除1個與脂肪族化合物的脂肪族碳鍵結之氫原子之基,所謂2價脂肪族基係指去除2個與脂肪族化合物的脂肪族碳鍵結之氫原子之基。作為2價脂肪族基,舉例為例如可具有取代基之伸烷基、可具有取代基之伸環烷基、可具有取代基之伸烯基、可具有取代基之伸環烯基。本說明書中,脂肪族基之碳原子數,只要未特別記載,則較佳為1以上,更佳為2以上,更佳為3以上、4以上、5以上或6以上,較佳為50以下,更佳為40以下,又更佳為30以下、20以下、18以下、16以下、14以下或12以下。取代基之碳原子數不包含於該碳原子數中。In the present specification, the term "aliphatic group" refers to a group except one or more hydrogen atoms bonded to the aliphatic carbon of the aliphatic compound. Specifically, the so-called monovalent aliphatic group refers to the group that removes one hydrogen atom bonded to the aliphatic carbon of the aliphatic compound, and the so-called bivalent aliphatic group refers to the group that removes two aliphatic carbon bonds with the aliphatic compound. The basis of the hydrogen atom of the knot. Examples of the divalent aliphatic group include an optionally substituted alkylene group, an optionally substituted cycloalkylene group, an optionally substituted alkenylene group, and an optionally substituted cycloalkene group. In the present specification, unless otherwise specified, the number of carbon atoms in the aliphatic group is preferably 1 or more, more preferably 2 or more, more preferably 3 or more, 4 or more, 5 or more, or 6 or more, preferably 50 or less , more preferably 40 or less, more preferably 30 or less, 20 or less, 18 or less, 16 or less, 14 or less or 12 or less. The number of carbon atoms of a substituent is not included in the number of carbon atoms.

本說明書中,所謂「芳香環」之用語係指環上之π電子系所含之電子數為4p+2個(p為自然數)之符合休克爾定律之環,包含單環式芳香環、及2個以上之單環式芳香環經縮合之縮合芳香環。芳香環可為僅具有碳原子作為環構成原子之芳香族碳環,或環構成原子方面,除了碳原子以外亦可為具有氧原子、氮原子、硫原子等雜原子之芳香族雜環。本說明書中,芳香環之碳原子數,只要未特別記載,則較佳為3以上,更佳為4以上,或5以上,又更佳為6以上,其上限較佳為24以下,更佳為18以下或14以下,又更佳為10以下。取代基之碳原子數不包含於該碳原子數中。作為芳香環,舉例為例如苯環、呋喃環、噻吩環、吡咯環、吡唑環、噁唑環、異噁唑環、噻唑環、咪唑環、吡啶環、吡嗪環、嘧啶環、嗒嗪環等之單環式芳香環;萘環、蒽環、菲環、苯并呋喃環、異苯并呋喃環、吲哚環、異吲哚環、苯并噻吩環、苯并咪唑環、吲唑環、苯并噁唑環、苯并異噁唑環、苯并噻唑環、喹啉環、異喹啉環、喹噁啉環、吖啶環、喹唑啉環、噌啉環、酞嗪環等之2個以上單環式芳香環縮合而成的縮合芳香環。In this specification, the term "aromatic ring" refers to a ring in which the number of electrons contained in the π electron system on the ring is 4p+2 (p is a natural number) and conforms to Huckel's law, including monocyclic aromatic rings, and A condensed aromatic ring in which two or more monocyclic aromatic rings are condensed. The aromatic ring may be an aromatic carbocyclic ring having only carbon atoms as ring constituting atoms, or an aromatic heterocyclic ring having heteroatoms such as oxygen atoms, nitrogen atoms, and sulfur atoms in addition to carbon atoms as ring constituting atoms. In this specification, unless otherwise specified, the number of carbon atoms in the aromatic ring is preferably 3 or more, more preferably 4 or more, or 5 or more, and more preferably 6 or more, and the upper limit is preferably 24 or less, more preferably It is 18 or less or 14 or less, and more preferably 10 or less. The number of carbon atoms of a substituent is not included in the number of carbon atoms. Examples of the aromatic ring include, for example, a benzene ring, a furan ring, a thiophene ring, a pyrrole ring, a pyrazole ring, an oxazole ring, an isoxazole ring, a thiazole ring, an imidazole ring, a pyridine ring, a pyrazine ring, a pyrimidine ring, and a pyrazine ring. Monocyclic aromatic rings such as rings; naphthalene ring, anthracene ring, phenanthrene ring, benzofuran ring, isobenzofuran ring, indole ring, isoindole ring, benzothiophene ring, benzimidazole ring, indazole ring ring, benzoxazole ring, benzisoxazole ring, benzothiazole ring, quinoline ring, isoquinoline ring, quinoxaline ring, acridine ring, quinazoline ring, cinnoline ring, phthalazine ring A condensed aromatic ring formed by condensing two or more monocyclic aromatic rings.

以下,針對本發明之較佳實施形態詳細說明。但,本發明不限於下述實施形態及例示物,在不偏離本發明之申請專利範圍及其均等範圍之範圍內可任意變更實施。Hereinafter, preferred embodiments of the present invention will be described in detail. However, the present invention is not limited to the following embodiments and illustrations, and can be implemented with arbitrary changes within the scope not departing from the scope of the present invention and its equivalent scope.

[二酯化合物] 本發明之二酯化合物之特徵係包含: 由2價脂肪族基所成之芯單元,與 經由酯鍵與該芯單元鍵結之第1及第2封端單元, 第1及第2封端單元分別獨立為可具有取代基之芳香環。 [Diester compound] The characteristics of the diester compound of the present invention include: A core unit composed of divalent aliphatic groups, and the first and second capping units bonded to the core unit via an ester bond, The first and second capping units are each independently an aromatic ring which may have a substituent.

本發明之二酯化合物中,芯單元與封端單元係經由酯鍵(-C(=O)-O-)鍵結。詳細而言,以羰基(-C(=O)-)與芯單元,氧基(-O-)與封端單元鍵結之方式,將芯單元與封端單元經由酯鍵鍵結。藉此,本發明之二酯化合物,作為酯鍵部具有脂肪族碳-C(=O)-O-芳香族碳之構造。本發明如後述,係基於發現具有該脂肪族碳-C(=O)-O-芳香族碳構造的酯鍵部展現交聯特性者,係首次發現過去現有技術所無法預測之見解。In the diester compound of the present invention, the core unit and the capping unit are bonded via an ester bond (-C(=O)-O-). Specifically, the core unit and the end cap unit are bonded via an ester bond such that the carbonyl group (-C(=O)-) is bonded to the core unit and the oxygen group (-O-) is bonded to the end cap unit. Accordingly, the diester compound of the present invention has a structure of aliphatic carbon-C(=O)-O-aromatic carbon as an ester bond. The present invention, as described later, is based on the discovery that the ester bond portion having the aliphatic carbon-C(=O)-O-aromatic carbon structure exhibits crosslinking properties, and it is the first discovery of a finding that could not be predicted by the prior art.

因此,將芯單元設為X core,將第1及第2封端單元分別設為X 1 end及X 2 end時,本發明之二酯化合物可藉下述式(X)表示。 Therefore, when the core unit is X core and the first and second end capping units are X 1 end and X 2 end respectively, the diester compound of the present invention can be represented by the following formula (X).

Figure 02_image007
(式中, X core表示2價脂肪族基, X 1 end及X 2 end分別獨立表示可具有取代基之芳香環)。
Figure 02_image007
(In the formula, X core represents a divalent aliphatic group, and X 1 end and X 2 end each independently represent an aromatic ring which may have a substituent).

-芯單元(X core)- 芯單元X core係由2價脂肪族基所成。 -Core unit (X core )- The core unit X core is composed of divalent aliphatic groups.

藉由具有由2價脂肪族基所成之芯單元,本發明之二酯化合物可展現低黏度特性。且,於與交聯性樹脂組合時,可獲得富含韌性及柔軟性之硬化物。By having a core unit composed of divalent aliphatic groups, the diester compound of the present invention can exhibit low-viscosity properties. Furthermore, when combined with a cross-linkable resin, a cured product rich in toughness and flexibility can be obtained.

使用酯化合物作為交聯性樹脂的交聯劑時,為了展現交聯特性,應形成活性酯鍵,該酯鍵部需要具有芳香族碳-C(=O)-O-芳香族碳之構造。相對於此,包含由2價脂肪族基所成之芯單元的本發明之二酯化合物,具有脂肪族碳-C(=O)-O-芳香族碳之構造。本發明人等發現具有該特定酯鍵部構造之二酯化合物可展現良好之低黏度特性並且發揮作為交聯性樹脂的交聯劑之功能。When using an ester compound as a crosslinking agent for a crosslinkable resin, in order to exhibit crosslinking properties, an active ester bond should be formed, and the ester bond must have an aromatic carbon-C(=O)-O-aromatic carbon structure. On the other hand, the diester compound of the present invention including a core unit composed of a divalent aliphatic group has a structure of aliphatic carbon-C(=O)-O-aromatic carbon. The inventors of the present invention found that the diester compound having the specific ester bond structure exhibits good low-viscosity properties and functions as a crosslinking agent for crosslinkable resins.

芯單元X core中,2價脂肪族基之碳原子數,基於實現更低黏度之二酯化合物的觀點,較佳為4以上,更佳為6以上或8以上。因此於較佳一實施形態中,芯單元X core中,2價脂肪族基之碳原子數為6以上。該2價脂肪族基之碳原子數的上限未特別限制,可自前述範圍內適當決定。又,取代基之碳原子數不包含於該碳原子數中。 In the core unit X core , the number of carbon atoms of the divalent aliphatic group is preferably 4 or more, more preferably 6 or more or 8 or more, from the viewpoint of realizing a lower viscosity diester compound. Therefore, in a preferred embodiment, in the core unit X core , the number of carbon atoms in the divalent aliphatic group is 6 or more. The upper limit of the number of carbon atoms of the divalent aliphatic group is not particularly limited, and can be appropriately determined within the aforementioned range. In addition, the number of carbon atoms of a substituent is not included in the number of carbon atoms.

在芯單元X core中,2價脂肪族基,基於實現更低黏度之二酯化合物的觀點,較佳為可具有取代基之伸烷基、或可具有取代基之伸烯基,特佳為可具有取代基之伸烷基。芯單元中之伸烷基可為直鏈狀或分支狀之任一者。因此較佳一實施形態中,芯單元X core中,2價脂肪族基為伸烷基。 In the core unit X core , the divalent aliphatic group is preferably an alkylene group which may have a substituent or an alkenylene group which may have a substituent, particularly preferably An alkylene group which may have a substituent. The alkylene group in the core unit may be linear or branched. Therefore, in a preferred embodiment, in the core unit X core , the divalent aliphatic group is an alkylene group.

芯單元中之伸烷基或伸烯基可具有之取代基如上述。其中,作為該取代基,較佳為選自鹵原子、烷基及烯基之1種以上,更佳選自氟原子及碳原子數1~6之烷基之1種以上。The substituents which the alkylene or alkenylene in the core unit may have are as described above. Among them, the substituent is preferably at least one selected from a halogen atom, an alkyl group, and an alkenyl group, more preferably at least one selected from a fluorine atom and an alkyl group having 1 to 6 carbon atoms.

-第1及第2封端單元(X 1 end及X 2 end)- 第1及第2封端單元X 1 end及X 2 end分別獨立為可具有取代基之芳香環。 -First and second end capping units (X 1 end and X 2 end )—The first and second end capping units X 1 end and X 2 end are each independently an aromatic ring which may have a substituent.

作為第1及第2封端單元,藉由具有可具有取代基之芳香環,本發明之二酯化合物作為交聯性樹脂之交聯劑調配於樹脂組成物。By having an aromatic ring which may have a substituent as the first and second end-capping units, the diester compound of the present invention is formulated in a resin composition as a crosslinking agent for a crosslinkable resin.

封端單元X 1 end及X 2 end中,基於可更佳地享受本發明效果之觀點,芳香環較佳為芳香族碳環。該芳香族碳環之碳原子數較佳為6~14,更佳為6~10。因此,較佳一實施形態中,封端單元中,芳香環為碳原子數6~14之芳香族碳環。 Among the end-capping units X 1 end and X 2 end , the aromatic ring is preferably an aromatic carbocyclic ring from the viewpoint of better enjoying the effect of the present invention. The number of carbon atoms of the aromatic carbocyclic ring is preferably 6-14, more preferably 6-10. Therefore, in a preferred embodiment, in the capping unit, the aromatic ring is an aromatic carbocyclic ring having 6 to 14 carbon atoms.

封端單元中芳香環可具有之取代基如上述。其中,基於實現更低黏度之二酯化合物的觀點,較佳為選自不飽和脂肪族烴基、鹵原子、烷基及芳基之1種以上,更佳選自碳原子數2~20之不飽和脂肪族烴基、氟原子、碳原子數1~6之烷基及碳原子數6~10之芳基之1種以上。封端單元中之芳香環具有取代基時,可第1及第2封端單元X 1 end及X 2 end之僅一者具有取代基,亦可該等兩者均具有取代基。一實施形態中,第1及第2封端單元X 1 end及X 2 end之至少一者係具有取代基之芳香環,較佳一實施形態中,第1及第2封端單元X 1 end及X 2 end之至少一者為具有選自不飽和脂肪族烴基、鹵原子、烷基及芳基之1種以上作為取代基之芳香環。X 1 end及X 2 end為不具有取代基之芳香環時,有結晶性強、於常溫難以液化之傾向。此外,X 1 end及X 2 end為具有取代基之芳香環時,結晶性弱,於常溫下容易液化,流動性及操作性優異。 The substituents that the aromatic ring in the capping unit may have are as described above. Among them, from the viewpoint of realizing a lower-viscosity diester compound, it is preferably one or more selected from unsaturated aliphatic hydrocarbon groups, halogen atoms, alkyl groups, and aryl groups, and more preferably selected from unsaturated aliphatic hydrocarbon groups with 2 to 20 carbon atoms. One or more of saturated aliphatic hydrocarbon groups, fluorine atoms, alkyl groups with 1 to 6 carbon atoms, and aryl groups with 6 to 10 carbon atoms. When the aromatic ring in the end capping unit has a substituent, only one of the first and second end capping units X 1 end and X 2 end may have a substituent, or both may have a substituent. In one embodiment, at least one of the first and second end-capping units X 1 end and X 2 end is an aromatic ring having a substituent. In a preferred embodiment, the first and second end-capping units X 1 end and at least one of X 2 end is an aromatic ring having one or more substituents selected from unsaturated aliphatic hydrocarbon groups, halogen atoms, alkyl groups, and aryl groups. When X 1 end and X 2 end are aromatic rings without substituents, they tend to be highly crystalline and difficult to liquefy at room temperature. In addition, when X 1 end and X 2 end are aromatic rings having substituents, they have weak crystallinity, are easily liquefied at room temperature, and have excellent fluidity and handleability.

其中,第1及第2封端單元X 1 end及X 2 end之至少一者為具有不飽和脂肪族烴基作為取代基之芳香環時,可實現特別低黏度之二酯化合物而較佳。因此較佳一實施形態中,第1及第2封端單元X 1 end及X 2 end之至少一者為具有不飽和脂肪族烴基作為取代基之芳香環。第1及第2封端單元兩者為具有不飽和脂肪族烴基作為取代基之芳香環時,可實現特別低黏度,例如於常溫(25℃)為液狀之二酯化合物。此處,本說明書中,針對二酯化合物所謂「常溫(25℃)為液狀」係指二酯化合物於25℃之黏度為3,000mPa·s以下。因此較佳一實施形態中,第1及第2封端單元X 1 end及X 2 end之兩者為具有不飽和脂肪族烴基作為取代基的芳香環。 Among them, when at least one of the first and second end-capping units X 1 end and X 2 end is an aromatic ring having an unsaturated aliphatic hydrocarbon group as a substituent, it is preferable to realize a particularly low-viscosity diester compound. Therefore, in a preferred embodiment, at least one of the first and second end capping units X 1 end and X 2 end is an aromatic ring having an unsaturated aliphatic hydrocarbon group as a substituent. When both the first and second capping units are aromatic rings having unsaturated aliphatic hydrocarbon groups as substituents, particularly low viscosity can be achieved, such as diester compounds that are liquid at normal temperature (25°C). Here, in this specification, the term "liquid at room temperature (25° C.)" for the diester compound means that the viscosity of the diester compound at 25° C. is 3,000 mPa·s or less. Therefore, in a preferred embodiment, both of the first and second end capping units X 1 end and X 2 end are aromatic rings having unsaturated aliphatic hydrocarbon groups as substituents.

基於實現更為低黏度之二酯化合物的觀點,封端單元中之芳香環中作為取代基可具有之不飽和脂肪族烴基之碳原子數,較佳為2~20,更佳為2~14、2~12、2~10或2~6。基於實現更低黏度之二酯化合物的觀點,該不飽和脂肪族烴基較佳為烯基或炔基,更佳為烯基。其中,封端單元中之芳香環中作為取代基可具有之不飽和脂肪族烴基,較佳為碳原子數2~10之烯基,更佳為碳原子數2~6之烯基,又更佳為烯丙基。因此較佳一實施形態中,封端單元X 1 end及X 2 end中,芳香環中作為取代基可具有之不飽和脂肪族烴基為烯丙基。 Based on the viewpoint of realizing a lower viscosity diester compound, the number of carbon atoms of the unsaturated aliphatic hydrocarbon group that can be used as a substituent in the aromatic ring in the capping unit is preferably 2-20, more preferably 2-14 , 2~12, 2~10 or 2~6. From the viewpoint of realizing a lower viscosity diester compound, the unsaturated aliphatic hydrocarbon group is preferably an alkenyl or alkynyl group, more preferably an alkenyl group. Among them, the unsaturated aliphatic hydrocarbon group that may be contained as a substituent in the aromatic ring in the capping unit is preferably an alkenyl group with 2 to 10 carbon atoms, more preferably an alkenyl group with 2 to 6 carbon atoms, and more preferably Allyl is preferred. Therefore, in a preferred embodiment, in the end-capping units X 1 end and X 2 end , the unsaturated aliphatic hydrocarbon group that may have as a substituent in the aromatic ring is an allyl group.

一實施形態中,本發明之二酯化合物係以下述式(X1)表示。In one embodiment, the diester compound of the present invention is represented by the following formula (X1).

Figure 02_image009
(式中, X core表示由2價脂肪族基所成之芯單元, 環Ar分別獨立表示芳香環, R 1分別獨立表示不飽和脂肪族烴基, R 2分別獨立表示取代基, n11及n12分別獨立表示0~2之整數, m11及m12,於將環Ar之可取代氫原子數設為p個時,表示滿足0≦m11≦(p-n11)及0≦m12≦(p-n12)之整數)。
Figure 02_image009
(In the formula, X core represents a core unit composed of a divalent aliphatic group, the ring Ar independently represents an aromatic ring, R 1 represents an unsaturated aliphatic hydrocarbon group independently, R 2 represents a substituent independently, n11 and n12 respectively Integers independently representing 0~2, m11 and m12, when the number of substitutable hydrogen atoms in the ring Ar is set as p, it means that 0≦m11≦(p-n11) and 0≦m12≦(p-n12) are satisfied integer).

式(X1)中,X core表示由2價脂肪族基所成之芯單元。關於該芯單元,包含其較佳例在內,係如上述。較佳一實施形態中,X core為碳原子數6以上之2價脂肪族基,更佳為可具有取代基之碳原子數6以上之伸烷基。取代基之較佳例亦如上述。 In formula (X1), X core represents a core unit composed of a divalent aliphatic group. About this core unit, including the preferable example, it is as above-mentioned. In a preferred embodiment, X core is a divalent aliphatic group having 6 or more carbon atoms, more preferably an alkylene group having 6 or more carbon atoms which may have a substituent. Preferable examples of substituents are also as described above.

式(X1)中,環Ar分別獨立表示芳香環。該芳香環對應於第1及第2封端單元中之芳香環,包含其較佳例在內,係如上述。較佳一實施形態中,環Ar分別獨立為碳原子數6~14之芳香族碳環,更佳為苯環或萘環。In the formula (X1), the rings Ar each independently represent an aromatic ring. The aromatic rings correspond to the aromatic rings in the first and second capping units, including their preferred examples, as described above. In a preferred embodiment, the rings Ar are each independently an aromatic carbocyclic ring having 6 to 14 carbon atoms, more preferably a benzene ring or a naphthalene ring.

式(X1)中,R 1分別獨立表示不飽和脂肪族烴基。R 1對應於第1及第2封端單元中之芳香環中可作為取代基而具有之不飽和脂肪族烴基,包含其較佳例在內,係如上述。較佳一實施形態中,R 1分別獨立為碳原子數2~20之不飽和脂肪族烴基,更佳為碳原子數2~20(較佳2~10或2~6)之烯基,或碳原子數2~20(較佳2~10或2~6)之炔基,又更佳為烯丙基。 In formula (X1), R 1 each independently represent an unsaturated aliphatic hydrocarbon group. R 1 corresponds to an unsaturated aliphatic hydrocarbon group that may be present as a substituent in the aromatic ring in the first and second end-capping units, and is as described above including its preferred examples. In a preferred embodiment, R are independently unsaturated aliphatic hydrocarbon groups with 2 to 20 carbon atoms, more preferably alkenyl groups with 2 to 20 carbon atoms (preferably 2 to 10 or 2 to 6), or An alkynyl group having 2 to 20 carbon atoms (preferably 2 to 10 or 2 to 6), more preferably an allyl group.

式(X1)中,R 2分別獨立表示取代基。R 2對應於第1及第2封端單元中之芳香環中可具有之取代基,包含其較佳例在內,係如上述。較佳一實施形態中,R 2分別獨立選自鹵原子、烷基及芳基,更佳選自氟原子、碳原子數1~6之烷基及碳原子數6~10之芳基。 In formula (X1), R 2 each independently represent a substituent. R 2 corresponds to a substituent that may be present in the aromatic ring in the first and second capping units, including preferred examples thereof, as described above. In a preferred embodiment, R are independently selected from halogen atoms, alkyl groups and aryl groups, more preferably selected from fluorine atoms, alkyl groups with 1-6 carbon atoms, and aryl groups with 6-10 carbon atoms.

式(X1)中,n11及n12分別獨立表示0~2之整數。如針對第1及第2封端單元所說明,基於實現特別低黏度之二酯化合物的觀點,較佳n11及n12之至少一者為1以上。較佳一實施形態中,n11及n12分別獨立為1或2,更佳n11及n12兩者均為1。In the formula (X1), n11 and n12 each independently represent an integer of 0 to 2. As described for the first and second capping units, at least one of n11 and n12 is preferably 1 or more from the viewpoint of realizing a particularly low-viscosity diester compound. In a preferred embodiment, n11 and n12 are independently 1 or 2, more preferably both n11 and n12 are 1.

n11或n12為1以上時,則R 1對於環Ar之鍵結位置未特別限制,但基於實現更低黏度之二酯化合物的觀點,與酯鍵的氧基的鍵結位置之關係較佳為鄰位或間位,更佳鄰位。 When n11 or n12 is 1 or more, the bonding position of R1 to the ring Ar is not particularly limited, but based on the viewpoint of realizing a lower viscosity diester compound, the relationship with the bonding position of the oxygen group of the ester bond is preferably Ortho or meta, more preferably ortho.

式(X1)中,m11及m12,於將環Ar之可取代氫原子數設為p個時,表示滿足0≦m11≦(p-n11)及0≦m12≦(p-n12)之整數。環Ar之可取代氫原子數p中,不包含與酯鍵的氧基之鍵結部位。例如,環Ar為苯環時,可取代氫原子之數p為5,環Ar為萘環時,可取代氫原子之數p為7。In formula (X1), m11 and m12 represent integers satisfying 0≦m11≦(p-n11) and 0≦m12≦(p-n12), when the number of substitutable hydrogen atoms in ring Ar is p. The number p of substitutable hydrogen atoms in the ring Ar does not include the bonding site of the oxy group bonded to the ester. For example, when the ring Ar is a benzene ring, the number p of hydrogen atoms that can be substituted is 5, and when the ring Ar is a naphthalene ring, the number p of hydrogen atoms that can be substituted is 7.

較佳一實施形態中,本發明之二酯化合物係以下述式(X2)或下述式(X3)表示。In a preferred embodiment, the diester compound of the present invention is represented by the following formula (X2) or the following formula (X3).

Figure 02_image011
(式中, X core、R 1及R 2如上述, n21及n22分別獨立表示0~2之整數, m21及m22表示滿足0≦m21≦(5-n21)及0≦m22≦(5-n22)之整數)。
Figure 02_image011
(In the formula, X core , R 1 and R 2 are as above, n21 and n22 independently represent integers from 0 to 2, m21 and m22 indicate that 0≦m21≦(5-n21) and 0≦m22≦(5-n22 ) is an integer).

Figure 02_image013
(式中, X core、R 1及R 2如上述, n31及n32分別獨立表示0~2之整數, m31及m32表示滿足0≦m31≦(7-n31)及0≦m32≦(7-n32)之整數)。
Figure 02_image013
(In the formula, X core , R 1 and R 2 are as above, n31 and n32 independently represent integers from 0 to 2, m31 and m32 indicate that 0≦m31≦(7-n31) and 0≦m32≦(7-n32 ) is an integer).

不管式(X2)、式(X3)之哪一者,X core、R 1及R 2均如上述,該等之較佳例亦如上所說明。 No matter which one of formula (X2) and formula (X3), X core , R 1 and R 2 are as above, and their preferred examples are also as described above.

式(X2)中,n21及n22分別獨立表示0~2之整數。基於實現更低黏度之二酯化合物的觀點,n21及n22之至少一者較佳為1以上。較佳一實施形態中,n21及n22分別獨立為1或2,更佳n21及n22兩者均為1。In the formula (X2), n21 and n22 each independently represent an integer of 0 to 2. At least one of n21 and n22 is preferably 1 or more from the viewpoint of realizing a lower-viscosity diester compound. In a preferred embodiment, n21 and n22 are independently 1 or 2, more preferably both n21 and n22 are 1.

n21或n22為1以上時,R 1相對於苯環之鍵結位置未特別限制,基於實現更低黏度之二酯化合物的觀點,與酯鍵的氧基的鍵結位置之關係較佳為鄰位或間位,更佳鄰位。 When n21 or n22 is 1 or more, the bonding position of R1 relative to the benzene ring is not particularly limited. From the viewpoint of realizing a diester compound with lower viscosity, the relationship with the bonding position of the oxygen group of the ester bond is preferably ortho Position or meta position, more preferably ortho position.

式(X2)中,m21及m22表示滿足0≦m21≦(5-n21)及0≦m22≦(5-n22)之整數。In formula (X2), m21 and m22 represent integers satisfying 0≦m21≦(5-n21) and 0≦m22≦(5-n22).

式(X3)中,n31及n32分別獨立顯示0~2之整數。基於實現特別低黏度之二酯化合物的觀點,n31及n32之至少一者較佳為1以上。較佳一實施形態中,n31及n32分別獨立為1或2,更佳n31及n32兩者均為1。In the formula (X3), n31 and n32 each independently represent an integer of 0 to 2. From the viewpoint of realizing a particularly low-viscosity diester compound, at least one of n31 and n32 is preferably 1 or more. In a preferred embodiment, n31 and n32 are independently 1 or 2, more preferably both n31 and n32 are 1.

n31或n32為1以上時,R 1對於萘環之鍵結位置未特別限制,但基於實現更低黏度之二酯化合物的觀點,與酯鍵的氧基之鍵結位置之關係較佳為鄰位或間位,更佳為鄰位。 When n31 or n32 is 1 or more, R1 is not particularly limited to the bonding position of the naphthalene ring, but from the viewpoint of realizing a diester compound with lower viscosity, the relationship with the bonding position of the oxygen group of the ester bond is preferably adjacent Position or meta position, more preferably ortho position.

式(X3)中,m31及m32表示滿足0≦m31≦(7-n31)及0≦m32≦(7-n32)之整數。In formula (X3), m31 and m32 represent integers satisfying 0≦m31≦(7-n31) and 0≦m32≦(7-n32).

較佳一實施形態中,式(X2)中, i) X core為可具有取代基之碳原子數6以上之伸烷基, ii)(a)n21及n22之至少一者為1或2,R 1分別獨立為碳原子數2~20之烯基或碳原子數2~20之炔基,m21及m22分別獨立為0~2之整數,且R 2分別獨立選自鹵原子、烷基及芳基,或(b)n21及n22為0,m21及m22分別獨立為0~5之整數,R 2分別獨立選自鹵原子、烷基及芳基。 In a preferred embodiment, in formula (X2), i) X core is an alkylene group having 6 or more carbon atoms that may have a substituent, ii) at least one of (a) n21 and n22 is 1 or 2, R1 is independently an alkenyl group with 2 to 20 carbon atoms or an alkynyl group with 2 to 20 carbon atoms, m21 and m22 are each independently an integer of 0 to 2, and R2 are independently selected from halogen atoms, alkyl groups and Aryl, or (b) n21 and n22 are 0, m21 and m22 are independently integers of 0 to 5, and R2 are independently selected from halogen atoms, alkyl groups and aryl groups.

更佳一實施形態中,式(X2)中, i)X core為可具有選自鹵原子、烷基及烯基之1個以上取代基之碳原子數6以上之烷基, ii)(a)n21及n22之至少一者為1或2,R 1分別獨立為碳原子數2~10之烯基,m21及m22分別獨立為0~2之整數,且R 2分別獨立選自鹵原子、烷基及芳基,或(b)n21及n22為0,m21及m22分別獨立為0~5之整數,R 2分別獨立選自鹵原子、烷基及芳基。 In a more preferable embodiment, in formula (X2), i) X core is an alkyl group having 6 or more carbon atoms which may have one or more substituents selected from halogen atoms, alkyl groups and alkenyl groups, ii) (a ) at least one of n21 and n22 is 1 or 2, R1 is independently an alkenyl group with 2 to 10 carbon atoms, m21 and m22 are each independently an integer of 0 to 2, and R2 is independently selected from a halogen atom, Alkyl and aryl, or (b) n21 and n22 are 0, m21 and m22 are respectively independently an integer of 0 to 5, and R2 is independently selected from a halogen atom, an alkyl group and an aryl group.

較佳一實施形態中,式(X3)中, i) X core為可具有取代基之碳原子數6以上之伸烷基, ii)(a)n31及n32之至少一者為1或2,R 1分別獨立為碳原子數2~20之烯基或碳原子數2~20之烯基,m31及m32分別獨立為0~2之整數,且R 2分別獨立選自鹵原子、烷基及芳基,或(b)n31及n32為0,m31及m32分別為獨立為0~7之整數,R 2分別獨立選自鹵原子、烷基及芳基。 In a preferred embodiment, in formula (X3), i) X core is an alkylene group having 6 or more carbon atoms which may have a substituent, ii) at least one of (a) n31 and n32 is 1 or 2, R1 is independently an alkenyl group with 2~20 carbon atoms or an alkenyl group with 2~20 carbon atoms, m31 and m32 are each independently an integer of 0~2, and R2 are independently selected from halogen atoms, alkyl groups and Aryl, or (b) n31 and n32 are 0, m31 and m32 are independently integers of 0 to 7, and R2 are independently selected from halogen atoms, alkyl groups and aryl groups.

更佳一實施形態中,式(X3)中, i)X core為可具有選自鹵原子、烷基及烯基之1個以上取代基之碳原子數6以上之伸烷基, ii)(a)n31及n32之至少一者為1或2,R 1分別獨立為碳原子數2~10之烯基,m31及m32分別獨立為0~2之整數,且R 2分別獨立選自鹵原子、烷基及芳基,或(b)n31及n32為0,m31及m32分別獨立為0~7之整數,且R 2分別獨立為鹵原子、烷基及芳基。 In a more preferred embodiment, in formula (X3), i) X core is an alkylene group having 6 or more carbon atoms which may have one or more substituents selected from halogen atoms, alkyl groups and alkenyl groups, ii) ( a) At least one of n31 and n32 is 1 or 2, R1 is independently an alkenyl group with 2 to 10 carbon atoms, m31 and m32 are each independently an integer of 0 to 2, and R2 is independently selected from a halogen atom , an alkyl group and an aryl group, or (b) n31 and n32 are 0, m31 and m32 are independently an integer of 0 to 7, and R2 is independently a halogen atom, an alkyl group and an aryl group.

本發明之二酯化合物中,氧羰基之當量(活性酯當量)較佳為150g/eq.以上,更佳為160g/eq.以上,又更佳為180g/eq.以上、200g/eq.以上。該氧羰基之當量上限,例如為1000g/eq.以下、750g/eq.以下、700g/eq.以下、600g/eq.以下或500g/eq.以下。In the diester compound of the present invention, the equivalent weight of the oxycarbonyl group (active ester equivalent) is preferably at least 150 g/eq., more preferably at least 160 g/eq., more preferably at least 180 g/eq., and at least 200 g/eq. . The upper limit of the equivalent of the oxycarbonyl group is, for example, 1000 g/eq. or less, 750 g/eq. or less, 700 g/eq. or less, 600 g/eq. or less, or 500 g/eq.

本發明之二酯化合物的分子量(具有分佈時,為數平均分子量Mn),基於作為交聯性樹脂之交聯劑調配於樹脂組成物之觀點,較佳為2000以下,更佳為1500以下,又更佳為1400以下、1200以下或1000以下。該分子量之下限未特別限制,例如可為300以上、320以上。該分子量可藉由凝膠滲透層析(GPC)法,以聚苯乙烯換算之值測定。The molecular weight of the diester compound of the present invention (number average molecular weight Mn when having a distribution) is preferably 2,000 or less, more preferably 1,500 or less, from the viewpoint of blending in the resin composition as a cross-linking agent for a cross-linkable resin. More preferably, it is 1400 or less, 1200 or less, or 1000 or less. The lower limit of this molecular weight is not specifically limited, For example, it may be 300 or more, 320 or more. The molecular weight can be measured as a value in terms of polystyrene by gel permeation chromatography (GPC).

以下針對本發明之二酯化合物的合成順序顯示一例。One example is shown below with respect to the synthesis|combination procedure of the diester compound of this invention.

一實施形態中,本發明之二酯化合物係藉由使 (A)2價脂肪族羧酸化合物或2價脂肪族羧酸鹵化物化合物與 (B)可具有取代基之1價芳香族羥基化合物 進行縮合反應而得。 In one embodiment, the diester compound of the present invention is obtained by using (A) A divalent aliphatic carboxylic acid compound or a divalent aliphatic carboxylic acid halide compound and (B) Monovalent aromatic hydroxy compound which may have a substituent For condensation reaction derived.

-(A)2價脂肪族羧酸(鹵化物)化合物- (A)成分係2價脂肪族羧酸化合物或2價脂肪族羧酸鹵化物化合物,係以下述式(X4)表示。 -(A) Divalent aliphatic carboxylic acid (halide) compound- The component (A) is a divalent aliphatic carboxylic acid compound or a divalent aliphatic carboxylic acid halide compound, and is represented by the following formula (X4).

Figure 02_image015
(式中,X core如上述,Z表示羥基或鹵原子)。
Figure 02_image015
(In the formula, X core is as above, and Z represents a hydroxyl group or a halogen atom).

作為(A)成分,只要根據目的之芯單元X core,使用任意2價脂肪族羧酸(鹵化物)化合物即可。X core之較佳例如上述。例如,目的之芯單元X core為碳原子數6之直鏈伸烷基時,只要使用辛二酸(氯化物)即可,為碳原子數8之直鏈伸烷基時,只要使用癸二酸(氯化物)即可。 As the (A) component, any divalent aliphatic carboxylic acid (halide) compound may be used depending on the intended core unit X core . Preferred examples of X core are as above. For example, when the target core unit X core is a straight-chain alkylene group with 6 carbon atoms, suberic acid (chloride) can be used, and when it is a straight-chain alkylene group with 8 carbon atoms, only decane can be used. Acids (chlorides) are sufficient.

-(B)可具有取代基之1價芳香族羥基化合物- (B)成分係可具有取代基之1價芳香族羥基化合物,係以下述式(X5)表示。 -(B) Monovalent aromatic hydroxy compound which may have a substituent- The component (B) is a monovalent aromatic hydroxy compound which may have a substituent, and is represented by the following formula (X5).

Figure 02_image017
(式中, 環Ar、R 1及R 2如上述, n表示0~2之整數, m於將環Ar之可取代氫原子數設為p個時,表示滿足0≦m≦(p-n)的整數)。
Figure 02_image017
(In the formula, ring Ar, R 1 and R 2 are as above, n represents an integer of 0 to 2, and m, when the number of substitutable hydrogen atoms in ring Ar is set as p, represents a condition that satisfies 0≦m≦(pn) integer).

作為(B)成分,只要根據目的之封端單元,使用任意芳香族單醇即可。環Ar、R 1及R 2如上述。例如,作為該芳香族單醇,於目的封端單元為具有1個以碳原子數2~6之烯基作為取代基之苯環時,係n為1且R 1為碳原子數2~6之烯基的酚化合物,例如只要使用乙烯基酚、烯丙基酚、1-丙烯基酚、丁烯基酚、戊烯基酚、己烯基酚等即可。且,目的之封端單元為具有氟原子作為取代基之苯環時,m為1~5且R 2為氟原子的酚化合物,例如只要使用五氟酚、四氟酚、三氟酚等即可。 As the (B) component, any aromatic monoalcohol may be used depending on the intended terminal unit. Ring Ar, R 1 and R 2 are as described above. For example, as the aromatic monoalcohol, when the intended end-capping unit is a benzene ring having an alkenyl group having 2 to 6 carbon atoms as a substituent, n is 1 and R is 2 to 6 carbon atoms. As the alkenyl phenol compound, for example, vinylphenol, allylphenol, 1-propenylphenol, butenylphenol, pentenylphenol, hexenylphenol and the like may be used. And, when the intended terminal unit is a benzene ring having a fluorine atom as a substituent, m is 1 to 5 and R2 is a phenolic compound of a fluorine atom, for example, as long as pentafluorophenol, tetrafluorophenol, trifluorophenol, etc. are used. Can.

縮合反應可不使用溶劑以無溶劑系進行,亦可使用有機溶劑以有機溶劑系進行。作為縮合反應所用之有機溶劑,可舉例例如丙酮、甲基乙基酮、甲基異丁基酮、環己酮等酮系溶劑;乙酸乙酯、乙酸丁酯、溶纖劑乙酸酯、丙二醇單甲醚乙酸酯、卡必醇乙酸酯等之乙酸酯系溶劑;溶纖劑、丁基卡必醇等之卡必醇系溶劑;甲苯、二甲苯等之芳香族烴溶劑;N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯啶酮等之醯胺系溶劑。有機溶劑可單獨使用1種,亦可組合2種以上使用。The condensation reaction may be performed in an anhydrous system without using a solvent, or may be performed in an organic solvent system using an organic solvent. As the organic solvent used in the condensation reaction, for example, acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone and other ketone solvents; ethyl acetate, butyl acetate, cellosolve acetate, propylene glycol Acetate-based solvents such as monomethyl ether acetate and carbitol acetate; carbitol-based solvents such as cellosolve and butyl carbitol; aromatic hydrocarbon solvents such as toluene and xylene; N , Amide-based solvents such as N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, etc. An organic solvent may be used individually by 1 type, and may use it in combination of 2 or more types.

縮合反應中,可使用鹼。作為鹼,舉例為例如氫氧化鈉(苛性鈉)或氫氧化鉀等鹼金屬氫氧化物;三乙胺、吡啶、N,N-二甲基-4-胺基吡啶(DMAP)等之3級胺類等。鹼可單獨使用1種,亦可組合2種以上使用。In the condensation reaction, a base can be used. As the base, for example, alkali metal hydroxides such as sodium hydroxide (caustic soda) or potassium hydroxide; tertiary grades of triethylamine, pyridine, N,N-dimethyl-4-aminopyridine (DMAP), etc. Amines etc. The base may be used alone or in combination of two or more.

縮合反應中,亦可使用縮合劑或層間轉移觸媒。該等可使用於酯化反應中可使用之習知任意者。In the condensation reaction, a condensing agent or an interlayer transfer catalyst can also be used. These can be used any known ones that can be used in the esterification reaction.

縮合反應之反應溫度,只要縮合反應可進行則未特別限制,例如可為0~80℃之範圍。且縮合反應之反應時間,只要可達到目的之二酯化合物的構造則未特別限制,例如可為30分鐘~8小時之範圍內。The reaction temperature of the condensation reaction is not particularly limited as long as the condensation reaction can proceed, for example, it may be in the range of 0 to 80°C. In addition, the reaction time of the condensation reaction is not particularly limited as long as the structure of the target diester compound can be achieved, for example, it can be within the range of 30 minutes to 8 hours.

縮合反應後可純化二酯化合物。例如,縮合反應後,為了自系內去除副產鹽及過量的起始原料,亦可實施水洗或精密過濾等之純化步驟。詳言之,縮合反應後,添加溶解副產鹽所需的水量,進行靜置分液,丟棄水層。進而根據需要,重複添加酸予以中和及水洗。然後,藉由藥劑或共沸的脫水步驟之精密過濾,去除純化雜質後,根據需要,藉由蒸餾去除有機溶劑,可獲得二酯化合物。亦可不完全去除有機溶劑而直接使用於樹脂組成物的溶劑。The diester compound can be purified after the condensation reaction. For example, after the condensation reaction, in order to remove by-product salts and excess starting materials from the system, purification steps such as washing with water or microfiltration may also be performed. Specifically, after the condensation reaction, the amount of water required to dissolve the by-produced salt was added, the liquid separation was carried out at rest, and the aqueous layer was discarded. Furthermore, acid addition, neutralization, and water washing were repeated as needed. Then, after purifying impurities are removed by fine filtration of a chemical agent or an azeotropic dehydration step, the diester compound can be obtained by distilling off an organic solvent as necessary. It can also be used as a solvent of the resin composition without completely removing the organic solvent.

本發明之二酯化合物呈現低黏度之特徵。例如藉由後述(加溫時之黏度測定條件)欄記載般以振動式黏度計測定時,本發明之二酯化合物於75℃下的黏度較佳為1000mPa·s以下,更佳為500mPa·s以下,又更佳為300mPa·s以下、200mPa·s以下、150mPa·s以下、100mPa·s以下、80mPa·s以下、60mPa·s以下或50mPa·s以下。The diester compound of the present invention is characterized by low viscosity. For example, when measured with a vibrating viscometer as described in the section (Conditions for measuring viscosity during heating), the viscosity of the diester compound of the present invention at 75° C. is preferably 1000 mPa·s or less, more preferably 500 mPa·s or less , and more preferably 300 mPa·s or less, 200 mPa·s or less, 150 mPa·s or less, 100 mPa·s or less, 80 mPa·s or less, 60 mPa·s or less, or 50 mPa·s or less.

第1及第2封端單元之至少一者(較佳兩者)為具有不飽和脂肪族烴基作為取代基之芳香環的較佳一實施形態,可呈現特別低的黏度。該較佳一實施形態中,本發明之二酯化合物於常溫(25℃)下為液狀。例如,如後述(黏度測定條件)欄所記載般以E型黏度計(100rpm)測定時,本發明之二酯化合物於25℃下之黏度較佳為2000mPa·s以下,更佳為1500mPa·s以下,又更佳為1000mPa·s以下、800mPa·s以下、600mPa·s以下、500mPa·s以下或400mPa·s以下。第1及第2封端單元兩者為具有不飽和脂肪族烴基作為取代基之芳香環的特佳一實施形態中,本發明之二酯化合物可呈現更低黏度,於25℃下之黏度例如為300mPa·s以下、250mPa·s以下、200mPa·s以下、150mPa·s以下或可降低至100mPa·s以下。因此較佳一實施形態中,本發明之二酯化合物於25℃下之黏度為300mPa·s以下。A preferred embodiment in which at least one (preferably both) of the first and second capping units is an aromatic ring having an unsaturated aliphatic hydrocarbon group as a substituent can exhibit particularly low viscosity. In this preferred embodiment, the diester compound of the present invention is liquid at normal temperature (25° C.). For example, when measured with an E-type viscometer (100 rpm) as described in the (Viscosity Measurement Conditions) column described later, the viscosity of the diester compound of the present invention at 25° C. is preferably 2000 mPa·s or less, more preferably 1500 mPa·s or less, more preferably less than 1000 mPa·s, less than 800 mPa·s, less than 600 mPa·s, less than 500 mPa·s, or less than 400 mPa·s. In a particularly preferred embodiment in which both the first and second capping units are aromatic rings having unsaturated aliphatic hydrocarbon groups as substituents, the diester compound of the present invention can exhibit lower viscosity. The viscosity at 25°C is, for example, 300mPa·s or less, 250mPa·s or less, 200mPa·s or less, 150mPa·s or less or can be reduced to 100mPa·s or less. Therefore, in a preferred embodiment, the diester compound of the present invention has a viscosity at 25° C. of 300 mPa·s or less.

本發明之二酯化合物,於與交聯性樹脂的組合中,可獲得呈現優異介電特性之硬化物的酯化合物的優點,本身為低黏度,於與交聯性樹脂的組合中可實現流動性良好的樹脂組成物,因此可抑制在密封成形等之成形時產生流痕及未填充部。又,本發明之二酯化合物,於與交聯性樹脂的組合中,可獲得富含韌性‧柔軟性之硬化物。此外,即使無機填充材的含量高,亦可獲得在成形溫度下呈現良好流動性之樹脂組成物,可實現耐熱性及耐濕性優異、介電損耗因數更低、低翹曲性、散熱性亦良好的硬化物。因此在較佳一實施形態中,本發明之二酯化合物可適當使用作為樹脂交聯劑。The diester compound of the present invention, when combined with a cross-linking resin, can obtain the advantages of an ester compound of a hardened product exhibiting excellent dielectric properties, and is low in viscosity, and can realize flow when combined with a cross-linking resin Since it is a resin composition with good properties, it can suppress the occurrence of flow marks and unfilled parts during molding such as sealing molding. In addition, the diester compound of the present invention can be combined with a cross-linkable resin to obtain a cured product rich in toughness and flexibility. In addition, even if the content of the inorganic filler is high, a resin composition with good fluidity at the molding temperature can be obtained, which can achieve excellent heat resistance and moisture resistance, lower dielectric loss factor, low warpage, and heat dissipation Also a good hardener. Therefore, in a preferred embodiment, the diester compound of the present invention can be suitably used as a resin crosslinking agent.

[樹脂組成物] 可使用本發明之二酯化合物製造樹脂組成物。本發明亦提供該樹脂組成物。 [Resin composition] A resin composition can be produced using the diester compound of the present invention. The present invention also provides the resin composition.

本發明之樹脂組成物之特徵係包含二酯化合物(X)與交聯性樹脂(Y),該二酯化合物(X)為本發明之二酯化合物,即以上述式(X)表示之二酯化合物。The feature of the resin composition of the present invention is to include a diester compound (X) and a crosslinkable resin (Y). ester compounds.

芯單元及第1及第2封端單元之較佳例、通式之較佳態樣為代表之二酯化合物(X)之細節如上述[二酯化合物]欄所說明。Preferred examples of the core unit and the first and second capping units, and details of the diester compound (X) represented by a preferred embodiment of the general formula are as described in the above-mentioned [diester compound] column.

本發明之樹脂組成物中,作為交聯性樹脂(Y),只要與二酯化合物(X)之組合中可交聯,其種類即未特別限制。與二酯化合物(X)之組合中,基於可獲得呈現優異介電特性之硬化物同時於成形時可呈現良好流動性之觀點,交聯性樹脂(Y)較佳係選自由熱硬化性樹脂及自由基聚合性樹脂所成之群中之1種以上。In the resin composition of the present invention, the type of the crosslinkable resin (Y) is not particularly limited as long as it can be crosslinked in combination with the diester compound (X). In combination with the diester compound (X), the crosslinkable resin (Y) is preferably selected from thermosetting resins from the viewpoint of obtaining a cured product exhibiting excellent dielectric properties and exhibiting good fluidity during molding. and one or more of the group consisting of radically polymerizable resins.

作為熱硬化性樹脂及自由基聚合性樹脂,可使用形成印刷配線板及半導體晶片封裝之絕緣層時所使用之已知樹脂。以下,針對可作為交聯性樹脂(Y)使用之熱硬化性樹脂及自由基聚合性樹脂加以說明。As the thermosetting resin and the radically polymerizable resin, known resins used when forming insulating layers of printed wiring boards and semiconductor chip packages can be used. Hereinafter, thermosetting resins and radical polymerizable resins usable as the crosslinkable resin (Y) will be described.

作為熱硬化性樹脂,舉例為例如環氧樹脂、苯并環丁烯樹脂、環氧丙烯酸酯樹脂、胺基甲酸酯丙烯酸酯樹脂、胺基甲酸酯樹脂、氰酸酯樹脂、聚醯亞胺樹脂、苯并噁嗪樹脂、不飽和聚酯樹脂、酚樹脂、三聚氰胺樹脂、矽氧樹脂、苯氧樹脂等。熱硬化性樹脂可單獨使用1種,亦可組合2種以上使用。其中,與二酯化合物(X)組合使用中,基於成形時呈現良好流動性,硬化後可獲得優異介電特性之觀點,交聯性樹脂(Y)較佳包含環氧樹脂。Examples of thermosetting resins include epoxy resins, benzocyclobutene resins, epoxy acrylate resins, urethane acrylate resins, urethane resins, cyanate resins, polyamide resins, etc. Amine resin, benzoxazine resin, unsaturated polyester resin, phenol resin, melamine resin, silicone resin, phenoxy resin, etc. The thermosetting resin may be used alone or in combination of two or more. Among them, when used in combination with the diester compound (X), the crosslinkable resin (Y) preferably includes an epoxy resin from the viewpoint of exhibiting good fluidity during molding and obtaining excellent dielectric properties after curing.

環氧樹脂只要1分子中具有1個以上(較佳2個以上)環氧基,則其種類未特別限制。作為環氧樹脂舉例為例如雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、雙酚AF型環氧樹脂、酚酚醛清漆型環氧樹脂、第三丁基兒茶酚型環氧樹脂、萘酚型環氧樹脂、萘型環氧樹脂、萘醚型環氧樹脂、縮水甘油胺型環氧樹脂、縮水甘油酯型環氧樹脂、甲酚酚醛清漆型環氧樹脂、聯苯型環氧樹脂、酚芳烷基型環氧樹脂、聯苯芳烷基型環氧樹脂、茀骨架型環氧樹脂、二環戊二烯型環氧樹脂、蒽型環氧樹脂、鏈狀脂肪族環氧樹脂、具有丁二烯構造之環氧樹脂、脂環式環氧樹脂、雜環式環氧樹脂、含螺環之環氧樹脂、環己烷二甲醇型環氧樹脂、三羥甲基型環氧樹脂、鹵化環氧樹脂等。依據含之二酯化合物(X)之本發明的樹脂組成物,不管環氧樹脂種類,成形時均呈現良好流動性,硬化後可獲得優異介電特性。The type of the epoxy resin is not particularly limited as long as it has one or more (preferably two or more) epoxy groups in one molecule. Examples of epoxy resins include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol AF type epoxy resin, phenol novolak type epoxy resin, tertiary Catechol-based epoxy resin, naphthol-based epoxy resin, naphthalene-based epoxy resin, naphthyl ether-based epoxy resin, glycidylamine-based epoxy resin, glycidyl ester-based epoxy resin, cresol novolak-based Epoxy resin, biphenyl type epoxy resin, phenol aralkyl type epoxy resin, biphenyl aralkyl type epoxy resin, fennel skeleton type epoxy resin, dicyclopentadiene type epoxy resin, anthracene type epoxy resin Oxygen resin, chain aliphatic epoxy resin, epoxy resin with butadiene structure, alicyclic epoxy resin, heterocyclic epoxy resin, spiro ring-containing epoxy resin, cyclohexanedimethanol ring Oxygen resin, trimethylol type epoxy resin, halogenated epoxy resin, etc. According to the resin composition of the present invention containing the diester compound (X), regardless of the type of epoxy resin, it exhibits good fluidity during molding, and can obtain excellent dielectric properties after curing.

環氧樹脂有於溫度20℃為液狀的環氧樹脂(以下稱為「液狀環氧樹脂」)及於溫度20℃為固體狀之環氧樹脂(以下稱為「固體狀環氧樹脂」),本發明之樹脂組成物中,作為交聯性樹脂(Y),可僅包含液狀環氧樹脂,可僅包含固體狀環氧樹脂,亦可組合包含液狀環氧樹脂與固體狀環氧樹脂。組合包含液狀環氧樹脂與固體狀環氧樹脂時,調配比例(液狀:固體狀)以質量比計為20:1~1:20之範圍(較佳10:1~1:10,更佳為3:1~1:3)。Epoxy resins include epoxy resins that are liquid at a temperature of 20°C (hereinafter referred to as "liquid epoxy resins") and epoxy resins that are solid at a temperature of 20°C (hereinafter referred to as "solid epoxy resins"). ), in the resin composition of the present invention, as the crosslinkable resin (Y), it may only contain liquid epoxy resin, may only contain solid epoxy resin, or may include liquid epoxy resin and solid epoxy resin in combination. oxygen resin. When the combination includes liquid epoxy resin and solid epoxy resin, the deployment ratio (liquid:solid) is in the range of 20:1~1:20 by mass ratio (preferably 10:1~1:10, more preferably Preferably 3:1~1:3).

環氧樹脂之環氧基當量較佳為50g/eq.~2000g/eq.,更佳為60g/eq.~1000g/eq.,又更佳為80g/eq.~500g/eq.。環氧基當量係含1當量環氧基之環氧樹脂的質量,可根據JIS K7236測定。The epoxy group equivalent weight of the epoxy resin is preferably 50g/eq.~2000g/eq., more preferably 60g/eq.~1000g/eq., and more preferably 80g/eq.~500g/eq. The epoxy group equivalent is the mass of epoxy resin containing 1 equivalent of epoxy group, and can be measured according to JIS K7236.

環氧樹脂之重量平均分子量(Mw),較佳為100~5,000,更佳為250~3,000,又更佳為400~1,500。環氧樹脂之Mw可藉GPC法以聚苯乙烯換算之值而測定。The weight average molecular weight (Mw) of the epoxy resin is preferably 100-5,000, more preferably 250-3,000, and more preferably 400-1,500. The Mw of the epoxy resin can be measured as a polystyrene-equivalent value by the GPC method.

作為自由基聚合性樹脂,只要1分子中具有1個以上(較佳2個以上)之自由基聚合性不飽和基,其種類即未特別限制。作為自由基聚合性樹脂,舉例為例如具有作為自由基聚合性不飽和基之選自馬來醯亞胺基、乙烯基、烯丙基、苯乙烯基、乙烯基苯基、丙烯醯基、甲基丙烯醯基、富馬醯基及馬來醯基之1種以上的樹脂。其中,與二酯化合物(X)組合使用中,基於成形時呈現良好流動性、硬化後獲得優異介電特性之觀點,交聯性樹脂(Y)較佳包含選自馬尼醯亞胺樹脂、(甲基)丙烯酸樹脂及苯乙烯樹脂中之1種以上。The type of radically polymerizable resin is not particularly limited as long as it has one or more (preferably two or more) radically polymerizable unsaturated groups in one molecule. As the radically polymerizable resin, there are, for example, those having a radically polymerizable unsaturated group selected from the group consisting of maleimide group, vinyl group, allyl group, styryl group, vinylphenyl group, acryl group, formyl group, etc. One or more resins of acryl, fumaryl and maleyl. Among them, when used in combination with the diester compound (X), the crosslinkable resin (Y) preferably contains a compound selected from the group consisting of manilimide resins, One or more of (meth)acrylic resin and styrene resin.

馬來醯亞胺樹脂只要1分子中具有1個以上(較佳2個以上)馬來醯亞胺基(2,5-二氫-2,5-二氧代-1H-吡咯-1-基),則其種類未特別限制。作為馬來醯亞胺樹脂,舉例為例如「BMI-3000J」、「BMI-5000」、「BMI-1400」、「BMI-1500」、「BMI-1700」、「BMI-689」(均為Designer Molecules公司製)等之含有源自二聚二胺脂碳原子數36的脂肪族骨架之馬來醯亞胺樹脂;發明協會公開技報公技編號2020-500211號中記載之含有茚滿骨架之馬來醯亞胺樹脂;「MIR-3000-70MT」(日本化藥公司製)、「BMI-4000」(大和化成公司製)、「BMI-80」(KI化成公司製)等之與馬來醯亞胺基之氮原子直接鍵結之芳香環骨架的馬來醯亞胺樹脂。As long as the maleimide resin has more than one (preferably more than two) maleimide groups (2,5-dihydro-2,5-dioxo-1H-pyrrol-1-yl) in one molecule ), the type is not particularly limited. Examples of maleimide resins include "BMI-3000J", "BMI-5000", "BMI-1400", "BMI-1500", "BMI-1700", and "BMI-689" (all are Designer Manufactured by Molecules Co., Ltd.) and the like containing maleimide resins containing an aliphatic skeleton with 36 carbon atoms derived from dimer diamine lipids; those containing an indane skeleton as described in Public Technical Publication No. 2020-500211 of the Invention Association Maleimide resin; "MIR-3000-70MT" (manufactured by Nippon Kayaku Co., Ltd.), "BMI-4000" (manufactured by Daiwa Chemical Co., Ltd.), "BMI-80" (manufactured by KI Chemical Co., Ltd.) and Malay A maleimide resin with an aromatic ring skeleton directly bonded to the nitrogen atom of the imide group.

作為(甲基)丙烯酸樹脂,只要1分子中具有1個以上(較佳2個以上)之(甲基)丙烯醯基,則其種類未特別限制。此處,所謂「(甲基)丙烯醯基」之用語係丙烯醯基與甲基丙烯醯基的總稱。作為甲基丙烯酸樹脂,舉例為例如「A-DOG」(新中村化學工業公司製)、「DCP-A」(共榮社化學公司製)、「NPDGA」、「FM-400」、「R-687」、「THE-330」、「PET-30」、「DPHA」(均由日本化藥公司製)等之(甲基)丙烯酸樹脂。The type of the (meth)acrylic resin is not particularly limited as long as it has one or more (preferably two or more) (meth)acryloyl groups in one molecule. Here, the term "(meth)acryl" is a generic term for acryl and methacryl. Examples of methacrylic resins include "A-DOG" (manufactured by Shin-Nakamura Chemical Industry Co., Ltd.), "DCP-A" (manufactured by Kyoeisha Chemical Co., Ltd.), "NPDGA", "FM-400", "R- 687", "THE-330", "PET-30", "DPHA" (all manufactured by Nippon Kayaku Co., Ltd.) and other (meth)acrylic resins.

作為苯乙烯樹脂,只要1分子中具有1個以上(較佳2個以上)苯乙烯基或乙烯基苯基,其種類未特別限制。作為苯乙烯樹脂,舉例為例如「OPE-2St」、「OPE-2St 1200」、「OPE-2St 2200」(均由三菱氣體化學公司製)等之苯乙烯樹脂。The type of the styrene resin is not particularly limited as long as it has one or more (preferably two or more) styryl groups or vinylphenyl groups in one molecule. Examples of the styrene resin include styrene resins such as "OPE-2St", "OPE-2St 1200", and "OPE-2St 2200" (all manufactured by Mitsubishi Gas Chemical Co., Ltd.).

本發明之樹脂組成物中,作為交聯性樹脂(Y),可僅包含熱硬化性樹脂,可僅包含自由基聚合性樹脂,亦可組合包含熱硬化性樹脂與自由基聚合性樹脂。In the resin composition of the present invention, the crosslinkable resin (Y) may contain only a thermosetting resin, may contain only a radical polymerizable resin, or may contain a combination of a thermosetting resin and a radical polymerizable resin.

本發明之樹脂組成物中,二酯化合物(X)相對於交聯性樹脂(Y)的質量比((X)/(Y))較佳為0.8以上,更佳為0.9以上、1以上、1.1以上或1.2以上。該質量比((X)/(Y))的上限,可為例如2以下、1.9以下、1.8以下等。因此一實施形態中,二酯化合物(X)相對於交聯性樹脂(Y)之質量比((X)/(Y))為0.8~2.0。In the resin composition of the present invention, the mass ratio ((X)/(Y)) of the diester compound (X) to the crosslinkable resin (Y) is preferably 0.8 or more, more preferably 0.9 or more, 1 or more, 1.1 or above or 1.2 or above. The upper limit of the mass ratio ((X)/(Y)) may be, for example, 2 or less, 1.9 or less, 1.8 or less, and the like. Therefore, in one embodiment, the mass ratio ((X)/(Y)) of the diester compound (X) to the crosslinkable resin (Y) is 0.8 to 2.0.

本發明之樹脂組成物可進而包含無機填充材。藉由含有無機填充材,可進一步降低線熱膨脹係數及介電損耗因數。且,藉由含有高導熱率之無機填充材,可實現散熱性優異之硬化物。The resin composition of the present invention may further contain an inorganic filler. By containing the inorganic filler, the linear thermal expansion coefficient and the dielectric loss factor can be further reduced. Furthermore, by including an inorganic filler with high thermal conductivity, a cured product with excellent heat dissipation can be realized.

作為無機填充材,舉例為例如氧化矽、氧化鋁、硫酸鋇、滑石、黏土、雲母粉、氫氧化鋁、氫氧化鎂、碳酸鈣、碳酸鎂、氧化鎂、氮化硼、硼酸鋁、鈦酸鋇、鈦酸鍶、鈦酸鈣、鈦酸鎂、鈦酸鉍、氧化鈦、鋯酸鋇、鋯酸鈣等,只要根據具體用途選擇即可。無機填充材可單獨使用1種,亦可組合2種以上使用。作為無機填充材之市售品,舉例為例如「UFP-30」(電化化學工業公司製);「YC100C」、「YA050C」、「YA050C-MJE」、「YA010C」、「SC2500SQ」、「SC4050-SX」、「SO-C4」、「SO-C2」、「SO-C1」、「SC-C2」(均由ADMATECHS公司製);「SILFILL NSS-3N」、「SILFILL NSS-4N」、「SILFILL NSS-5N」(TOKUYAMA公司製)、「DAW-0525」(DENKA公司製)等。Examples of inorganic fillers include silicon oxide, aluminum oxide, barium sulfate, talc, clay, mica powder, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron nitride, aluminum borate, titanic acid Barium, strontium titanate, calcium titanate, magnesium titanate, bismuth titanate, titanium oxide, barium zirconate, calcium zirconate, etc. can be selected according to the specific application. The inorganic filler may be used alone or in combination of two or more. Examples of commercially available inorganic fillers include "UFP-30" (manufactured by Denka Kagaku Kogyo Co., Ltd.); SX", "SO-C4", "SO-C2", "SO-C1", "SC-C2" (all manufactured by ADMATECHS); "SILFILL NSS-3N", "SILFILL NSS-4N", "SILFILL "NSS-5N" (manufactured by TOKUYAMA), "DAW-0525" (manufactured by DENKA), etc.

無機填充材之平均粒徑只要根據具體用途決定適當範圍即可。例如,於形成印刷配線板之層間絕緣層或半導體晶片封裝之再配線形成層時,基於硬化物(絕緣層)表面變低粗糙度、容易進行微細配線形成之觀點,無機填充材之平均粒徑較佳為5μm以下,更佳為2μm以下,又更佳為1μm以下。且,形成半導體晶片封裝之密封層時,基於提高密封成形時之流動性之觀點,無機填充材之平均粒徑較佳為15μm以下,更佳為14μm以下,又更佳為12μm以下、10μm以下或8μm以下。該平均粒徑之下限未特別限制,只要根據具體用途決定即可,例如可為0.01μm以上、0.02μm以上、0.03μm以上、0.05μm以上或0.1μm以上等。無機填充材之平均粒徑可藉由基於Mie散射理論之雷射繞射‧散射法測定。具體而言,可利用雷射繞射散射式粒度分佈測定裝置,以體積基準作成無機填充材之粒度分佈,以其中值徑作為平均粒徑而測定。測定樣品可使用將無機填充材以超音波分散於水中而成者。作為雷射繞射散射式粒度分佈測定裝置可使用堀場製作所公司製之LA-950等。The average particle size of the inorganic filler may be determined in an appropriate range according to specific applications. For example, when forming the interlayer insulating layer of a printed wiring board or the rewiring formation layer of a semiconductor chip package, the average particle size of the inorganic filler is Preferably it is 5 μm or less, more preferably 2 μm or less, and still more preferably 1 μm or less. In addition, when forming the sealing layer of the semiconductor chip package, the average particle diameter of the inorganic filler is preferably 15 μm or less, more preferably 14 μm or less, and more preferably 12 μm or less, 10 μm or less from the viewpoint of improving fluidity during sealing molding. Or less than 8 μm. The lower limit of the average particle size is not particularly limited, as long as it is determined according to specific applications, for example, it can be 0.01 μm or more, 0.02 μm or more, 0.03 μm or more, 0.05 μm or more, or 0.1 μm or more. The average particle size of the inorganic filler can be measured by the laser diffraction-scattering method based on the Mie scattering theory. Specifically, the particle size distribution of the inorganic filler can be prepared on a volume basis using a laser diffraction scattering particle size distribution measuring device, and the median diameter can be used as the average particle diameter for measurement. As a measurement sample, one obtained by dispersing an inorganic filler in water with ultrasonic waves can be used. As a laser diffraction-scattering type particle size distribution measuring device, LA-950 manufactured by Horiba Seisakusho Co., Ltd., etc. can be used.

無機填充材較佳係以胺基矽烷系偶合劑、脲矽烷系偶合劑、環氧矽烷系偶合劑、巰基矽烷系偶合劑、乙烯基矽烷系偶合劑、苯乙烯基矽烷系偶合劑、丙烯酸酯矽烷系偶合劑、異氰酸酯矽烷系偶合劑、硫醚矽烷系偶合劑、有機矽氮烷化合物、鈦酸酯系偶合劑等之表面處理劑進行表面處理,使其耐濕性、分散性提高者。Inorganic fillers are preferably amino silane coupling agents, urea silane coupling agents, epoxy silane coupling agents, mercapto silane coupling agents, vinyl silane coupling agents, styryl silane coupling agents, acrylates Silane coupling agent, isocyanate silane coupling agent, thioether silane coupling agent, organic silazane compound, titanate coupling agent and other surface treatment agents are used for surface treatment to improve moisture resistance and dispersibility.

本發明之樹脂組成物包含無機填充材時,樹脂組成物中無機填充材之含量可根據樹脂組成物所需的特性決定,但將樹脂組成物中之不揮發成分設為100質量%時,例如為5質量%以上、10質量%以上,較佳為30質量%以上,更佳為40質量%以上,又更佳為50質量%以上。根據具有由2價脂肪族基所成之芯單元之二酯化合物(X)的本發明之樹脂組成物,確保成形時之良好流動性,同時可進而提高無機填充材之含量。樹脂組成物中無機填充材之含量,例如為60質量%以上、65質量%以上、70質量%以上、75質量%以上或高至80質量%以上。藉此,本發明之樹脂組成物滿足窄間隙填充性,並且介電損耗因數特別低,耐熱性及耐濕性、低翹曲性優異,且根據無機填充材種類而定可實現具有高散熱性的硬化物。樹脂組成物中無機填充材之含量上限未特別限制,例如可為95質量%以下、90質量%以下。When the resin composition of the present invention contains an inorganic filler, the content of the inorganic filler in the resin composition can be determined according to the properties required for the resin composition, but when the non-volatile components in the resin composition are set to 100% by mass, for example It is 5 mass % or more, 10 mass % or more, Preferably it is 30 mass % or more, More preferably, it is 40 mass % or more, More preferably, it is 50 mass % or more. According to the resin composition of the present invention having the diester compound (X) as a core unit composed of a divalent aliphatic group, good fluidity during molding can be ensured, and the content of the inorganic filler can be further increased. The content of the inorganic filler in the resin composition is, for example, 60 mass % or more, 65 mass % or more, 70 mass % or more, 75 mass % or more, or as high as 80 mass % or more. Thereby, the resin composition of the present invention satisfies narrow gap filling properties, and has a particularly low dielectric dissipation factor, excellent heat resistance, moisture resistance, and low warpage, and can achieve high heat dissipation depending on the type of inorganic filler of hardened. The upper limit of the content of the inorganic filler in the resin composition is not particularly limited, for example, it may be 95% by mass or less, 90% by mass or less.

本發明之樹脂組成物可進而包含二酯化合物(X)以外的樹脂交聯劑。The resin composition of the present invention may further contain resin crosslinking agents other than the diester compound (X).

作為二酯化合物(X)以外的樹脂交聯劑,舉例為「TD2090」、「TD2131」(DIC公司製)、「MEH-7600」、「MEH-7851」、「MEH-8000H」(明和化成公司製)、「NHN」、「CBN」、「GPH-65」、「GPH-103」(日本化藥公司製)、「SN170」、「SN180」、「SN190」、「SN475」、「SN485」、「SN495」、「SN375」、「SN395」(日鐵化學暨材料公司製)、「LA7052」、「LA7054」、「LA3018」、「LA1356」(DIC公司製)等酚系硬化劑;「F-a」、「P-d」(四國化成公司製)、「HFB2006M」(昭和高分子公司製)等苯并噁嗪系交聯劑;甲基六氫鄰苯二甲酸酐、甲基納地酸酐、氫化甲基納地酸酐等酸酐系交聯劑;PT30、PT60、BA230S75(日本LONZA公司製)等氰酸酯系交聯劑;苯并噁嗪系交聯劑等。Examples of resin crosslinking agents other than the diester compound (X) include "TD2090", "TD2131" (manufactured by DIC Corporation), "MEH-7600", "MEH-7851", "MEH-8000H" (manufactured by Meiwa Chemical Co., Ltd. ), "NHN", "CBN", "GPH-65", "GPH-103" (Nippon Kayaku), "SN170", "SN180", "SN190", "SN475", "SN485", Phenolic hardeners such as "SN495", "SN375", "SN395" (manufactured by Nippon Steel Chemical & Materials Co., Ltd.), "LA7052", "LA7054", "LA3018", "LA1356" (manufactured by DIC Corporation); "F-a" , "P-d" (manufactured by Shikoku Chemicals Co., Ltd.), "HFB2006M" (manufactured by Showa Polymer Co., Ltd.) and other benzoxazine-based crosslinking agents; Anhydride-based cross-linking agents such as Ginaldine anhydride; cyanate-based cross-linking agents such as PT30, PT60, and BA230S75 (manufactured by Japan Lonza Co.); benzoxazine-based cross-linking agents, etc.

本發明之樹脂組成物包含二酯化合物(X)以外的樹脂交聯劑時,樹脂組成物中之該樹脂交聯劑含量,可根據樹脂組成物所要求的特性決定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為40質量%以下,更佳為20質量%以下,又更佳為10質量%以下,下限可為0.01質量%以上、0.05質量%以上、0.1質量%以上。When the resin composition of the present invention contains a resin crosslinking agent other than the diester compound (X), the content of the resin crosslinking agent in the resin composition can be determined according to the required properties of the resin composition, but the resin composition When the non-volatile content is 100% by mass, it is preferably 40% by mass or less, more preferably 20% by mass or less, more preferably 10% by mass or less, and the lower limit may be 0.01% by mass or more, 0.05% by mass or more, 0.1% by mass or less. Mass% or more.

本發明之樹脂組成物可進而包含交聯促進劑。藉由包含交聯促進劑,可有效調整交聯時間及交聯溫度。The resin composition of the present invention may further include a crosslinking accelerator. By including a crosslinking accelerator, the crosslinking time and crosslinking temperature can be effectively adjusted.

作為交聯促進劑,可舉例為例如「TPP」、「TPP-K」、「TPP-S」、「TPTP-S」(北興化學工業公司製)等有機膦化合物;「Curazole 2MZ」、「2E4MZ」、「Cl1Z」、「Cl1Z-CN」、「Cl1Z-CNS」、「Cl1Z-A」、「2MZ-OK」、「2MA-OK」、「2PHZ」(四國化成工業公司製)等咪唑化合物;Nobacure(旭化成工業公司製)、Fujicure(富士化成工業公司製)等之胺加成物化合物;1,8-二氮雜雙環[5,4,0]十一碳烯-7,4-二甲胺基吡啶、苄基二甲基胺、2,4,6-三(二甲胺基甲基)酚、4-二甲胺基吡啶等胺化合物;鈷、銅、鋅、鐵、鎳、錳、錫等有機金屬錯合物或有機金屬鹽等。As a crosslinking accelerator, for example, organic phosphine compounds such as "TPP", "TPP-K", "TPP-S", "TPTP-S" (manufactured by Hokko Chemical Industry Co., Ltd.); "Curazole 2MZ", "2E4MZ ", "Cl1Z", "Cl1Z-CN", "Cl1Z-CNS", "Cl1Z-A", "2MZ-OK", "2MA-OK", "2PHZ" (manufactured by Shikoku Chemical Industry Co., Ltd.) and other imidazole compounds ; Amine adduct compounds such as Nobacure (manufactured by Asahi Chemical Industry Co., Ltd.), Fujicure (manufactured by Fuji Chemical Industry Co., Ltd.); 1,8-diazabicyclo[5,4,0]undecene-7,4-di Amine compounds such as methylaminopyridine, benzyldimethylamine, 2,4,6-tris(dimethylaminomethyl)phenol, 4-dimethylaminopyridine; cobalt, copper, zinc, iron, nickel, Manganese, tin and other organometallic complexes or organometallic salts, etc.

本發明之樹脂組成物包含交聯促進劑時,樹脂組成物中之交聯促進劑含量,可以根據樹脂組成物所要求的特性決定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為10質量%以下,更佳為5質量%以下,又更佳為1質量%以下,下限可為0.001質量%以上、0.01質量%以上、0.05質量%以上。When the resin composition of the present invention contains a crosslinking accelerator, the content of the crosslinking accelerator in the resin composition can be determined according to the properties required for the resin composition, but the non-volatile components in the resin composition are set to 100% by mass , preferably at most 10 mass %, more preferably at most 5 mass %, and more preferably at most 1 mass %, the lower limit may be at least 0.001 mass %, at least 0.01 mass %, or at least 0.05 mass %.

本發明之樹脂組成物可進而包含任意添加劑。作為此等添加劑,舉例為例如橡膠粒子等有機填充材;過氧化物系自由基聚合起始劑、偶氮系自由基聚合起始劑等自由基聚合起始劑;苯氧樹脂、聚乙烯縮醛樹脂、聚碸樹脂、聚醚碸樹脂、聚苯醚樹脂、聚醚醚酮樹脂、聚酯樹脂等熱塑性樹脂;有機銅化合物、有機鋅化合物、有機鈷化合物等有機金屬化合物;酞青藍、酞青綠、碘綠、重氮黃、水晶紫、氧化鈦、碳黑等著色劑;氫醌、兒茶酚、連苯三酚、吩噻嗪等聚合抑制劑;矽氧系調平劑、丙烯酸聚合物系調平劑等調平劑;BENTONE、蒙脫石等增黏劑;矽氧系消泡劑、丙烯酸系消泡劑、氟系消泡劑、乙烯基樹脂系消泡劑等消泡劑;苯并三唑系紫外線吸收劑等紫外線吸收劑;尿素矽烷等接著性提升劑;三唑系密著性賦予劑、四唑系密著性賦予劑、三嗪系密著性賦予劑等密著性賦予劑;受阻酚系抗氧化劑等抗氧化劑;二苯基乙烯衍生物等螢光增白劑;氟系界面活性劑、矽氧系界面活性劑等界面活性劑;磷系難燃劑(例如磷酸酯化合物、磷腈化合物、膦酸化合物、紅磷)、氮系難燃劑(例如硫酸三聚氰胺)、鹵素系難燃劑、無機系難燃劑(例如三氧化二銻)等難燃劑;磷酸酯系分散劑、聚氧烯系分散劑、乙炔系分散劑、矽氧系分散劑、陰離子性分散劑、陽離子性分散劑等分散劑;硼酸酯系穩定劑、鈦酸酯系穩定劑、鋁酸酯系穩定劑、鋯酸酯系穩定劑、異氰酸酯系穩定劑、羧酸系穩定劑、羧酸酐系穩定劑等穩定劑等。該添加劑之含量可根據樹脂組成物所需的特性決定。The resin composition of the present invention may further contain arbitrary additives. Examples of such additives include organic fillers such as rubber particles; radical polymerization initiators such as peroxide-based radical polymerization initiators and azo-based radical polymerization initiators; Aldehyde resin, polyether resin, polyether resin, polyphenylene ether resin, polyether ether ketone resin, polyester resin and other thermoplastic resins; organic copper compounds, organic zinc compounds, organic cobalt compounds and other organic metal compounds; phthalocyanine blue, Phthalocyanine green, iodine green, diazo yellow, crystal violet, titanium oxide, carbon black and other colorants; hydroquinone, catechol, pyrogallol, phenothiazine and other polymerization inhibitors; silicone-based leveling agent, acrylic acid Leveling agents such as polymer-based leveling agents; thickeners such as BENTONE and montmorillonite; silicone-based defoamers, acrylic-based defoamers, fluorine-based defoamers, vinyl resin-based defoamers, etc. UV absorbers such as benzotriazole-based UV absorbers; adhesiveness enhancers such as urea silane; triazole-based adhesion imparting agents, tetrazole-based adhesion-imparting agents, triazine-based adhesion-imparting agents, etc. Adhesion imparting agent; hindered phenol-based antioxidant and other antioxidants; diphenylethylene derivatives and other optical brighteners; fluorine-based surfactants, silicone-based surfactants and other surfactants; phosphorus-based flame retardants (such as phosphate ester compounds, phosphazene compounds, phosphonic acid compounds, red phosphorus), nitrogen-based flame retardants (such as melamine sulfate), halogen-based flame retardants, inorganic flame retardants (such as antimony trioxide), etc. Dispersants; Phosphate-based dispersants, polyoxyalkylene-based dispersants, acetylene-based dispersants, silicone-based dispersants, anionic dispersants, cationic dispersants and other dispersants; borate-based stabilizers, titanate-based Stabilizers, aluminate-based stabilizers, zirconate-based stabilizers, isocyanate-based stabilizers, carboxylic acid-based stabilizers, carboxylic anhydride-based stabilizers, etc. The content of the additive can be determined according to the required properties of the resin composition.

本發明之樹脂組成物可進而包含有機溶劑作為揮發性成分。作為有機溶劑,可舉例為例如丙酮、甲基乙基酮、甲基異丁基酮、環己酮等酮系溶劑;乙酸甲酯、乙酸乙酯、乙酸丁酯、乙酸異丁酯、乙酸異戊酯、丙酸甲酯、丙酸乙酯、γ-丁內酯等酯系溶劑;四氫吡喃、四氫呋喃、1,4-二噁烷、二乙醚、二異丙醚、二丁醚、二苯醚等醚系溶劑;甲醇、乙醇、丙醇、丁醇、乙二醇等醇系溶劑;乙酸2-乙氧基乙酯、丙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、乙基二甘醇乙酸酯、γ-丁內酯、甲氧基丙酸甲酯等醚酯系溶劑;乳酸甲酯、乳酸乙酯、2-羥基異丁酸甲酯等酯醇系溶劑;2-甲氧基丙醇、2-甲氧基乙醇、2-乙氧基乙醇、丙二醇單甲醚、二乙二醇單丁醚(丁基卡必醇)等醚醇系溶劑;N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯啶酮等醯胺系溶劑;二甲基亞碸等亞碸系溶劑;乙腈、丙腈等腈系溶劑;己烷、環戊烷、環己烷、甲基環己烷等脂肪族烴系溶劑;苯、甲苯、二甲苯、乙基苯、三甲基苯等芳香族烴系溶劑等。有機溶劑可單獨使用1種,亦可組合2種以上使用。The resin composition of the present invention may further contain an organic solvent as a volatile component. Examples of organic solvents include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, and isobutyl acetate; Pentyl ester, methyl propionate, ethyl propionate, γ-butyrolactone and other ester solvents; tetrahydropyran, tetrahydrofuran, 1,4-dioxane, diethyl ether, diisopropyl ether, dibutyl ether, Diphenyl ether and other ether solvents; methanol, ethanol, propanol, butanol, ethylene glycol and other alcohol solvents; 2-ethoxyethyl acetate, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether Ether ester solvents such as esters, ethyl diglycol acetate, γ-butyrolactone, and methyl methoxypropionate; ester alcohols such as methyl lactate, ethyl lactate, and methyl 2-hydroxyisobutyrate solvents; ether alcohol solvents such as 2-methoxypropanol, 2-methoxyethanol, 2-ethoxyethanol, propylene glycol monomethyl ether, diethylene glycol monobutyl ether (butyl carbitol); Amide-based solvents such as N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, etc.; amide-based solvents such as dimethylsulfide; acetonitrile nitrile solvents such as propionitrile; aliphatic hydrocarbon solvents such as hexane, cyclopentane, cyclohexane and methylcyclohexane; aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene and trimethylbenzene Department of solvents, etc. An organic solvent may be used individually by 1 type, and may use it in combination of 2 or more types.

本發明之樹脂組成物包含有機溶劑時,樹脂組成物中有機溶劑之含量,可根據樹脂組成物所需特性決定,但將樹脂組成物中的總成分設為100質量%時,例如可為60質量%以下、40質量%以下、30質量%以下、20質量%以下、15質量%以下、10質量%以下等。When the resin composition of the present invention includes an organic solvent, the content of the organic solvent in the resin composition can be determined according to the required properties of the resin composition, but when the total components in the resin composition are set to 100% by mass, for example, it can be 60% by mass. Mass % or less, 40 mass % or less, 30 mass % or less, 20 mass % or less, 15 mass % or less, 10 mass % or less, etc.

此處,為了減低樹脂組成物之黏度,可添加有機溶劑作為稀釋劑調製樹脂組成物。使用該樹脂組成物形成半導體晶片封裝或印刷配線板之絕緣層時,會產生如下缺點:於成膜步驟或密封成形步驟中產生空隙、因有機溶劑於需要大體積的廢棄設備、於所得絕緣層殘存有機溶劑等。相對於此,依據包含具有由2價脂肪族基所成之芯單元的二酯化合物(X)之本發明之樹脂組成物,即使減低有機溶劑含量時或不含有機溶劑時,於成形時均可呈現良好流動性故而較佳。本發明之樹脂組成物中有機溶劑含量,可為例如未達10質量%、8質量%以下、6質量%以下、5質量%以下、4質量%以下、2質量%以下、1質量%以下或可低至0.5質量%以下,亦可為0質量%(無溶劑系)。Here, in order to reduce the viscosity of the resin composition, an organic solvent can be added as a diluent to prepare the resin composition. When the resin composition is used to form an insulating layer of a semiconductor chip package or a printed wiring board, the following disadvantages occur: voids are generated in the film forming step or the sealing molding step, a large volume of waste equipment is required due to organic solvents, and the resulting insulating layer Residual organic solvents, etc. On the other hand, according to the resin composition of the present invention containing the diester compound (X) having a core unit composed of a divalent aliphatic group, even when the organic solvent content is reduced or the organic solvent is not contained, the resin composition is uniform during molding. It is preferable because it can exhibit good fluidity. The organic solvent content in the resin composition of the present invention may be, for example, less than 10% by mass, 8% by mass or less, 6% by mass or less, 5% by mass or less, 4% by mass or less, 2% by mass or less, 1% by mass or less, or It may be as low as 0.5 mass % or less, and may be 0 mass % (solvent-free system).

本發明之樹脂組成物可藉由適當混合上述成分中之必要成分,且根據需要藉由三輥、球磨機、珠磨機、砂磨機等之混鍊手段或超級混合機、行星混合機等之攪拌手段予以混鍊或混合而調製。The resin composition of the present invention can be obtained by mixing the necessary components of the above-mentioned components appropriately, and if necessary, by mixing chain means such as three-rollers, ball mills, bead mills, sand mills, etc., or super mixers, planetary mixers, etc. Stirring means to be blended or mixed to prepare.

組合包含二酯化合物(X)與交聯性樹脂(Y)之本發明之樹脂組成物,於成形時呈現良好流動性,硬化後可獲得優異的介電特性。The resin composition of the present invention comprising a diester compound (X) and a crosslinkable resin (Y) exhibits good fluidity during molding, and can obtain excellent dielectric properties after curing.

一實施形態中,本發明之樹脂組成物的硬化物呈現介電係數(Dk)低的特徵。例如如後述[介電特性]欄中記載般於5.8GHz、23℃測定時,本發明之樹脂組成物的硬化物之介電係數(Dk)可為3.3以下、3.2以下、3.1以下、3.0以下、2.9以下或2.8以下。In one embodiment, the cured product of the resin composition of the present invention exhibits a low dielectric constant (Dk). For example, when measured at 5.8 GHz and 23°C as described in the "Dielectric Properties" column described later, the dielectric coefficient (Dk) of the cured product of the resin composition of the present invention may be 3.3 or less, 3.2 or less, 3.1 or less, or 3.0 or less. , below 2.9 or below 2.8.

一實施形態中,本發明之樹脂組成物的硬化物呈現介電損耗因數(Df)低的特徵。例如如後述[介電特性]欄中記載之於5.8GHz、23℃測定時,本發明之樹脂組成物的硬化物之介電損耗因數(Df)較佳可為0.01以下、0.008以下、0.007以下、0.006以下、0.005以下或0.004以下。In one embodiment, the cured product of the resin composition of the present invention exhibits a low dielectric loss factor (Df). For example, when measured at 5.8 GHz and 23°C as described in the "Dielectric Properties" column described later, the dielectric dissipation factor (Df) of the cured product of the resin composition of the present invention is preferably 0.01 or less, 0.008 or less, and 0.007 or less. , 0.006 or less, 0.005 or less, or 0.004 or less.

一實施形態中,本發明之樹脂組成物的硬化物呈現導熱率高的特徵。例如如後述[導熱率]欄中記載般藉由熱盤法測定時,本發明之樹脂組成物的硬化物之導熱率較佳可為2.5W/mK以上、2.6W/mK以上、2.8W/mK以上、3W/mK以上、3.1W/mK以上或3.2W/mK以上。In one embodiment, the cured product of the resin composition of the present invention exhibits high thermal conductivity. For example, when measured by the hot plate method as described in the "thermal conductivity" column described later, the thermal conductivity of the cured product of the resin composition of the present invention is preferably 2.5 W/mK or more, 2.6 W/mK or more, 2.8 W/mK or more, or 2.8 W/mK or more. More than mK, 3W/mK or more, 3.1W/mK or more, or 3.2W/mK or more.

本發明之樹脂組成物可適當使用作用於密封半導體晶片之樹脂組成物(半導體密封用之樹脂組成物)。本發明之樹脂組成物又可適當使用作為於半導體晶片封裝中作為用以形成再配線層之絕緣層的再配線形成層用的樹脂組成物(再配線形成層用之樹脂組成物)。本發明之樹脂組成物進而可適當使用作為用以形成印刷配線板之絕緣層的樹脂組成物(印刷配線板之絕緣層用樹脂組成物),更適當使用作為用以形成印刷配線板之層間絕緣層的樹脂組成物(印刷配線板之層間絕緣層用樹脂組成物)。本發明之樹脂組成物亦可適當使用於印刷配線板為零件內建電路板之情況。本發明之樹脂組成物進而可使用於樹脂薄片、預浸片等之薄片狀積層材料、阻焊劑、底填充材、晶粒黏接材、填孔樹脂、零件嵌埋樹脂等之需要樹脂組成物的用途中於廣範圍應用。The resin composition of the present invention can be suitably used as a resin composition for sealing a semiconductor chip (resin composition for semiconductor sealing). The resin composition of the present invention can also be suitably used as a resin composition for a rewiring formation layer (resin composition for a rewiring formation layer) used as an insulating layer for forming a rewiring layer in a semiconductor chip package. Furthermore, the resin composition of the present invention can be suitably used as a resin composition for forming an insulating layer of a printed wiring board (resin composition for an insulating layer of a printed wiring board), and is more suitably used as an interlayer insulation for forming a printed wiring board. Layer resin composition (resin composition for interlayer insulating layer of printed wiring board). The resin composition of the present invention can also be suitably used when the printed wiring board is a circuit board with built-in parts. The resin composition of the present invention can further be used as necessary resin compositions such as sheet-shaped laminate materials such as resin sheets and prepregs, solder resists, underfill materials, die attach materials, hole filling resins, and parts embedding resins. It is used in a wide range of applications.

[薄片狀積層材料(樹脂薄片、預浸片)] 本發明之樹脂組成物可直接使用,亦可以含有該樹脂組成物之薄片狀積層材料的形態使用。 [Sheet Laminates (Resin Sheets, Prepregs)] The resin composition of the present invention may be used as it is, or may be used in the form of a sheet-like laminate containing the resin composition.

作為薄片狀積層材料,較佳為如下所示之樹脂薄片,預浸片。As a sheet-like laminate material, resin sheets and prepregs as shown below are preferable.

一實施形態中,樹脂薄片包含支撐體與設於該支撐體上之樹脂組成物之層(以下簡稱「樹脂組成物層」),其特徵係樹脂組成物層係由本發明之樹脂組成物形成。In one embodiment, the resin sheet includes a support and a layer of resin composition provided on the support (hereinafter referred to as "resin composition layer"), which is characterized in that the resin composition layer is formed of the resin composition of the present invention.

樹脂組成物層之厚度之較佳值因用途而異,亦可根據用途適當決定。例如樹脂組成物層之厚度,基於印刷配線板及半導體晶片封裝之薄型化之觀點,較佳為200μm以下,更佳為150μm以下、120μm以下、100μm以下、80μm以下、60μm以下或50μm以下。樹脂組成物層厚度之下限未特別限制,但通常可為1μm以上、5μm以上等。The preferred value of the thickness of the resin composition layer varies depending on the application, and can be appropriately determined according to the application. For example, the thickness of the resin composition layer is preferably 200 μm or less, more preferably 150 μm or less, 120 μm or less, 100 μm or less, 80 μm or less, 60 μm or less, or 50 μm or less from the viewpoint of thinning printed wiring boards and semiconductor chip packages. The lower limit of the thickness of the resin composition layer is not particularly limited, but may be generally 1 μm or more, 5 μm or more, or the like.

作為支撐體,舉例為例如由塑膠材料所成之薄膜、金屬箔、脫模紙、較佳為由塑膠材料所成之薄膜、金屬箔。Examples of the support include, for example, films made of plastic materials, metal foils, release paper, preferably films made of plastic materials, and metal foils.

使用由塑膠材料所成之薄膜作為支撐體時,作為塑膠材料舉例為例如聚對苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)等聚酯、聚碳酸酯(PC)、聚甲基丙烯酸甲酯(PMMA)等之丙烯酸、環狀聚烯烴、三乙醯纖維素(TAC)、聚醚硫化物(PES)、聚醚酮、聚醯亞胺等。其中,較佳為聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯,特佳為便宜之聚對苯二甲酸乙二酯。When using a film made of plastic material as a support, the plastic material is, for example, polyester such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polycarbonate (PC ), acrylic acid such as polymethyl methacrylate (PMMA), cyclic polyolefin, triacetyl cellulose (TAC), polyether sulfide (PES), polyether ketone, polyimide, etc. Among them, polyethylene terephthalate and polyethylene naphthalate are preferred, and inexpensive polyethylene terephthalate is particularly preferred.

使用金屬箔作為支撐體時,作為金屬箔舉例為例如銅箔、鋁箔等,較佳為銅箔。作為銅箔可使用由銅之單金屬所成之箔,亦可使用銅與其他金屬(例如錫、鉻、銀、鎂、鎳、鋯、矽、鈦等)之合金所成之箔。When a metal foil is used as a support body, examples of the metal foil include copper foil, aluminum foil, etc., preferably copper foil. As the copper foil, a foil made of a single metal of copper, or an alloy of copper and other metals (such as tin, chromium, silver, magnesium, nickel, zirconium, silicon, titanium, etc.) can be used.

支撐體亦可於與樹脂組成物層接合之面施以霧面處理、電暈處理、抗靜電處理。且作為支撐體,亦可使用於與樹脂組成物層接合之面具有脫模層之附脫模層之支撐體。作為附脫模層之支撐體之脫模層中使用之脫模劑舉例為例如由醇酸樹脂、聚烯烴樹脂、胺基甲酸酯樹脂及矽氧樹脂所成之群選擇之1種以上之脫模劑。附脫模層之支撐體亦可使用市售品,例如具有以醇酸樹脂系脫模劑作為主成分之脫模層之PET薄膜之LINTEC公司製之「SK-1」、「AL-5」、「AL-7」、東麗公司製之「LUMIRROR T60」、帝人公司製之「PUREX」、UNITIKA公司製「UNIPEEL」等。The support body can also be subjected to matte treatment, corona treatment, and antistatic treatment on the surface that is bonded to the resin composition layer. Furthermore, as the support body, a support body with a release layer having a release layer on the surface bonded to the resin composition layer can also be used. The release agent used for the release layer of the support with release layer is, for example, one or more selected from the group consisting of alkyd resin, polyolefin resin, urethane resin, and silicone resin. Release agent. The support body with the release layer can also use commercially available products, such as "SK-1" and "AL-5" manufactured by Lintec Co., Ltd., which have a release layer mainly composed of an alkyd resin release agent. , "AL-7", "LUMIRROR T60" manufactured by Toray Corporation, "PUREX" manufactured by Teijin Corporation, "UNIPEEL" manufactured by UNITIKA Corporation, etc.

作為支撐體之厚度並未特別限制,但較佳為5μm~75μm之範圍,更佳為10μm~60μm之範圍。又,使用附脫模層之支撐體時,較佳附脫模層之支撐體全體厚度為上述範圍。The thickness of the support is not particularly limited, but is preferably in the range of 5 μm to 75 μm, more preferably in the range of 10 μm to 60 μm. Moreover, when using the support body with a release layer, it is preferable that the whole thickness of the support body with a release layer is the said range.

作為支撐體,亦可以使用於薄的金屬箔貼合有可剝離之支撐基材的附支撐基材之金屬箔。一實施形態中,附支撐基材之金屬箔包含支撐基材、設於該支撐基材上之脫模層及設於該脫模層上之金屬箔。使用附支撐基材之金屬箔作為支撐體時,樹脂組成物層係設於金屬箔上。As the support, a metal foil with a support base in which a peelable support base is bonded to a thin metal foil can also be used. In one embodiment, the metal foil with a support base includes a support base, a release layer provided on the support base, and a metal foil provided on the release layer. When using a metal foil with a supporting substrate as a support, the resin composition layer is arranged on the metal foil.

附支撐基材之金屬箔中,支撐基材之材質未特別限制,舉例為例如銅箔、鋁箔、不鏽鋼箔、鈦箔、銅合金箔等。作為支撐基材,於使用銅箔時,可為電解銅箔亦可為壓延銅箔。且,剝離層只要可自支撐基材剝離金屬箔即可,未特別限定,可舉例為例如選自由Cr、Ni、Co、Fe、Mo、Ti、W、P所成之群中之元素的合金層;有機被膜等。In the metal foil with supporting base material, the material of the supporting base material is not particularly limited, for example, copper foil, aluminum foil, stainless steel foil, titanium foil, copper alloy foil, etc. When copper foil is used as a support base material, it may be electrolytic copper foil or rolled copper foil. In addition, the peeling layer is not particularly limited as long as it can peel the metal foil from the supporting base material, and examples thereof include alloys of elements selected from the group consisting of Cr, Ni, Co, Fe, Mo, Ti, W, and P. layer; organic film, etc.

附支撐基材之金屬箔中,作為金屬箔之材質,較佳為例如銅箔、銅合金箔。Among the metal foils with a support base, the material of the metal foil is preferably copper foil or copper alloy foil, for example.

附支撐基材之金屬箔中,支撐基材之厚度未特別限制,較佳在10μm~150μm的範圍內,更佳在10μm~100μm的範圍內。又金屬箔的厚度可為例如0.1μm~10μm的範圍。In the metal foil with supporting base material, the thickness of the supporting base material is not particularly limited, but is preferably in the range of 10 μm to 150 μm, more preferably in the range of 10 μm to 100 μm. In addition, the thickness of the metal foil may be in the range of, for example, 0.1 μm to 10 μm.

一實施形態中,樹脂薄片根據需要可進而包含任意層。作為該任意層,舉例為例如設於樹脂組成物層之與支撐體接合之面(即與支撐體相反側之面)之保護薄膜等。保護薄膜厚度未特別限制,但例如為1μm~40μm。藉由積層保護薄膜,可抑制於樹脂組成物層表面附著灰塵等及抑制傷痕。In one embodiment, the resin sheet may further include arbitrary layers as necessary. As this arbitrary layer, the protective film etc. which are provided in the surface (ie, the surface opposite to a support body) of the resin composition layer, for example which are bonded to a support body are mentioned, for example. The thickness of the protective film is not particularly limited, but is, for example, 1 μm to 40 μm. By laminating a protective film, it is possible to suppress adhesion of dust and the like to the surface of the resin composition layer and to suppress scratches.

樹脂薄片可藉由例如將液狀樹脂組成物直接,或調製於有機溶劑中溶解有樹脂組成物之樹脂清漆,使用模嘴塗佈機等將其塗佈於支撐體上,進而乾燥形成樹脂組成物層而製造。Resin flakes can be formed by, for example, directly applying a liquid resin composition, or preparing a resin varnish in which a resin composition is dissolved in an organic solvent, using a die coater, etc., to coat a support, and then drying to form a resin composition. made of layers.

作為有機溶劑舉例為與作為樹脂組成物之成分而說明之有機溶劑同樣者。有機溶劑可單獨使用1種,亦可組合2種以上使用。Examples of the organic solvent are the same as those described as the components of the resin composition. An organic solvent may be used individually by 1 type, and may use it in combination of 2 or more types.

乾燥可藉由加熱、熱風吹拂等習知方法實施。乾燥條件未特別限制,但係乾燥至樹脂組成物層中之有機溶劑含量為10質量%以下,較佳為5質量%以下。雖隨樹脂組成物或樹脂清漆中有機溶劑之沸點而異,但例如使用含30質量%~60質量%有機溶劑之樹脂組成物或樹脂清漆時,藉由在50℃~150℃乾燥3分鐘~10分鐘,可形成樹脂組成物層。Drying can be carried out by known methods such as heating and blowing hot air. The drying conditions are not particularly limited, but they are dried until the organic solvent content in the resin composition layer is 10% by mass or less, preferably 5% by mass or less. Although it varies with the boiling point of the organic solvent in the resin composition or resin varnish, for example, when using a resin composition or resin varnish containing 30% by mass to 60% by mass of organic solvent, dry it at 50°C to 150°C for 3 minutes. In 10 minutes, a resin composition layer can be formed.

樹脂薄片可捲成捲筒狀保存。樹脂薄片具有保護薄膜時,可藉由剝離保護薄膜而使用。Resin flakes can be stored in roll form. When the resin sheet has a protective film, it can be used by peeling off the protective film.

一實施形態中,預浸片係將本發明之樹脂組成物含浸於薄片狀纖維基材而形成。In one embodiment, the prepreg is formed by impregnating the resin composition of the present invention into a sheet-shaped fibrous base material.

預浸片所用之薄片狀纖維基材未特別限制,可使用玻璃布、芳醯胺不織布、液晶聚合物不織布等之作為預浸片用基材常用者。基於印刷配線板及半導體晶片封裝之薄型化之觀點,薄片狀纖維基材的厚度較佳為50μm以下,更佳為40μm以下,又更佳為30μm以下,特佳為20μm以下。薄片狀纖維基材之厚度下限未特別限制。通常為10μm以上。The sheet-like fiber substrate used for the prepreg is not particularly limited, and glass cloth, aramid nonwoven fabric, liquid crystal polymer nonwoven fabric, etc., which are commonly used as the substrate for prepreg sheets, can be used. From the viewpoint of thinning printed wiring boards and semiconductor chip packages, the thickness of the flaky fibrous substrate is preferably at most 50 μm, more preferably at most 40 μm, more preferably at most 30 μm, and most preferably at most 20 μm. The lower limit of the thickness of the flake-shaped fibrous substrate is not particularly limited. Usually 10 μm or more.

預浸片可藉熱熔法、溶劑法等之習知方法製造。Prepregs can be produced by known methods such as hot melt method and solvent method.

預浸片之厚度可為與上述樹脂薄片中樹脂組成物層相同之範圍。The thickness of the prepreg may be in the same range as that of the resin composition layer in the above-mentioned resin sheet.

本發明之薄片狀積層材料可適當用於密封半導體晶片(半導體密封用),可適當用於作為用以形成再配線層之絕緣層的再配線形成層用。本發明之薄片狀積層材料又可適當用於形成印刷配線板之絕緣層(印刷配線板之絕緣層用),更可適當用於形成印刷配線板之層間絕緣層(印刷配線板之層間絕緣層用)。The sheet-like build-up material of the present invention can be suitably used for sealing a semiconductor wafer (for semiconductor sealing), and can be suitably used for a rewiring formation layer as an insulating layer for forming a rewiring layer. The sheet-like laminated material of the present invention can be suitably used to form an insulating layer of a printed wiring board (for the insulating layer of a printed wiring board), and can also be suitably used to form an interlayer insulating layer of a printed wiring board (interlayer insulating layer of a printed wiring board). use).

[半導體晶片封裝] 本發明之半導體晶片封裝包含由本發明之樹脂組成物的硬化物所成之密封層。本發明之半導體晶片封裝,如上述,亦可包含由本發明之樹脂組成物的硬化物所成之用以形成再配線層之絕緣層(再配線形成層)。 [Semiconductor Chip Package] The semiconductor chip package of the present invention includes a sealing layer formed of a cured product of the resin composition of the present invention. The semiconductor chip package of the present invention may also include an insulating layer (rewiring formation layer) for forming a rewiring layer made of a cured product of the resin composition of the present invention as described above.

半導體晶片封裝可藉由例如使用本發明之樹脂組成物、樹脂薄片,藉由包含下述步驟(1)至(6)的方法製造。為了形成步驟(3)之密封層或步驟(5)之再配線形成層,只要使用本發明之樹脂組成物、樹脂薄片即可。以下顯示使用樹脂組成物或樹脂薄片形成密封層或再配線形成層之一例,但形成半導體晶片封裝之密封層或再配線形成層之技術為已知,若為熟知本領域技術者,可使用本發明之樹脂組成物或樹脂薄片,根據已知技術製造半導體封裝。 (1)於基材上積層暫時固定薄膜之步驟, (2)將半導體晶片暫時固定於暫時固定薄膜上之步驟, (3)於半導體晶片上形成密封層之步驟, (4)將基材及暫時固定薄膜自半導體晶片剝離之步驟, (5)於半導體晶片之基材及暫時固定薄膜經剝離之面上形成作為絕緣層之再配線形成層之步驟,及 (6)於再配線形成層上形成作為導體層之再配線層之步驟。 A semiconductor chip package can be manufactured by, for example, using the resin composition and resin sheet of the present invention, by a method including the following steps (1) to (6). In order to form the sealing layer in step (3) or the rewiring formation layer in step (5), the resin composition and resin sheet of the present invention may be used. The following shows an example of forming a sealing layer or a rewiring forming layer using a resin composition or a resin sheet, but the technique of forming a sealing layer or a rewiring forming layer of a semiconductor chip package is known, and those skilled in the art can use this The inventive resin composition or resin sheet is used to manufacture semiconductor packages according to known techniques. (1) The step of laminating a temporary fixed film on the substrate, (2) The step of temporarily fixing the semiconductor wafer on the temporary fixing film, (3) The step of forming a sealing layer on the semiconductor wafer, (4) The step of peeling the substrate and the temporarily fixed film from the semiconductor wafer, (5) A step of forming a rewiring formation layer as an insulating layer on the substrate of the semiconductor wafer and the surface from which the temporary fixing film is peeled off, and (6) A step of forming a rewiring layer as a conductor layer on the rewiring forming layer.

-步驟(1)- 基材所用之材料未特別限制。作為基材,舉例為矽晶圓;玻璃晶圓;玻璃基板;銅、鈦、不鏽鋼、冷軋鋼板(SPCC)等金屬基板;於玻璃纖維中滲入環氧樹脂等進行熱硬化處理之基板(例如FR-4基板);由雙馬來醯亞胺三嗪樹脂(BT樹脂)所成之基板。 -step 1)- The material used for the substrate is not particularly limited. Examples of substrates include silicon wafers; glass wafers; glass substrates; metal substrates such as copper, titanium, stainless steel, and cold-rolled steel plates (SPCC); FR-4 substrate); a substrate made of bismaleimide triazine resin (BT resin).

暫時固定薄膜若為於步驟(4)中可自半導體晶片剝離,且可暫時固定半導體晶片,則材料未特別限制。暫時固定薄膜可使用市售品。作為市售品舉例為日東電工公司製之RIVA ALPHA等。The material of the temporarily fixing film is not particularly limited as long as it can be peeled from the semiconductor wafer in step (4) and can temporarily fix the semiconductor wafer. As the temporary fixing film, a commercially available one can be used. Examples of commercially available products include RIVA ALPHA manufactured by Nitto Denko Co., Ltd., and the like.

-步驟(2)- 將半導體晶片以使其電極焊墊面與暫時固定薄膜接合之方式,暫時固定於暫時固定薄膜上。半導體晶片之暫時固定可使用覆晶黏接機、晶粒黏接機等之已知裝置進行。半導體晶片之配置佈局及配置數,可根據暫時固定薄膜之形狀、大小、目的之半導體封裝的生產數等適當設定,例如可以複數列且複數行之矩陣狀排列暫時固定。 -Step (2)- The semiconductor chip is temporarily fixed on the temporary fixing film in such a way that the electrode pad surface thereof is bonded to the temporary fixing film. The temporary fixation of the semiconductor wafer can be performed using known devices such as flip-chip bonders, die bonders, and the like. The layout and number of semiconductor chips can be appropriately set according to the shape and size of the temporarily fixed film, the number of semiconductor packages produced for the purpose, etc., for example, it can be temporarily fixed in a matrix arrangement of multiple columns and multiple rows.

-步驟(3)- 將本發明之樹脂組成物塗佈於半導體晶片上,或將本發明之樹脂薄片的樹脂組成物層積層於半導體晶片上,使硬化(例如熱硬化)而形成密封層。 -Step (3)- The resin composition of the present invention is coated on a semiconductor wafer, or the resin composition of the resin sheet of the present invention is laminated on a semiconductor wafer, and cured (for example, thermally cured) to form a sealing layer.

藉由使用包含具有由2價脂肪族基所成之芯單元的二酯化合物(X)之本發明的樹脂組成物,即使樹脂組成物直接塗佈之情況、以樹脂薄片之形態積層樹脂組成物層之情況,於密封成形時均可呈現良好流動性。By using the resin composition of the present invention containing the diester compound (X) having a core unit composed of a divalent aliphatic group, the resin composition can be laminated in the form of a resin sheet even when the resin composition is directly coated In the case of layers, good fluidity can be exhibited during sealing and forming.

例如,以樹脂薄片之形態使用時,半導體晶片與樹脂薄片之積層,可藉由去除樹脂薄片的保護薄膜後,自支撐體側將樹脂薄片加熱壓著於半導體晶片而進行。作為將樹脂薄片加熱壓著至半導體晶片之構件(以下簡稱「加熱壓著構件」),舉例為例如經加熱之金屬板(SUS鏡板等)或金屬輥(SUS輥)等。又,並非直接將加熱壓著構件壓製於樹脂薄片上,而是較佳以樹脂薄片充分跟隨半導體晶片之表面凹凸之方式,介隔耐熱橡膠等之彈性材進行壓製。半導體晶片與樹脂薄片之積層可藉由真空層壓法實施,其積層條件與印刷配線板之製造方法相關聯之後述之積層條件相同,較佳範圍亦相同。For example, when used in the form of a resin sheet, the lamination of the semiconductor wafer and the resin sheet can be carried out by removing the protective film of the resin sheet, and then heating and pressing the resin sheet to the semiconductor wafer from the support side. As a member for heat-pressing a resin sheet to a semiconductor wafer (hereinafter referred to as "heat-pressing member"), for example, a heated metal plate (SUS mirror plate, etc.) or a metal roll (SUS roll) is exemplified. Also, instead of directly pressing the heat-pressing member on the resin sheet, it is preferable to press the resin sheet through an elastic material such as heat-resistant rubber in such a way that the resin sheet fully follows the surface irregularities of the semiconductor wafer. The lamination of the semiconductor chip and the resin sheet can be carried out by vacuum lamination, and the lamination conditions are the same as the lamination conditions described later in relation to the manufacturing method of the printed wiring board, and the preferred range is also the same.

積層後,藉由使樹脂組成物熱硬化而形成密封層。熱硬化條件與印刷配線板之製造方法相關聯之後述之熱硬化條件相同。After lamination, the sealing layer is formed by thermosetting the resin composition. The thermosetting conditions are the same as the thermosetting conditions mentioned later in connection with the manufacturing method of a printed wiring board.

樹脂薄片之支撐體可於將樹脂薄片積層於半導體晶片上熱硬化後剝離,亦可於將樹脂薄片積層於半導體晶片上之前剝離支撐體。The support body of the resin sheet can be peeled off after the resin sheet is laminated on the semiconductor wafer by thermosetting, and the support body can also be peeled off before the resin sheet is laminated on the semiconductor chip.

塗佈本發明之樹脂組成物形成密封層時,作為其塗佈條件,可與本發明之樹脂薄片相關聯而說明之形成樹脂組成物層時之塗佈條件相同。藉由使用本發明之樹脂組成物,可實現於塗佈‧成形溫度下之良好流動性。When coating the resin composition of the present invention to form a sealing layer, the coating conditions may be the same as the coating conditions for forming a resin composition layer described in connection with the resin sheet of the present invention. By using the resin composition of the present invention, good fluidity at coating and molding temperatures can be achieved.

-步驟(4)- 剝離基材及暫時固定薄膜之方法,可根據暫時固定薄膜之材質等適當變更,例如,將暫時固定薄膜加熱、使發泡(或膨脹)而剝離之方法,及自基材側照射紫外線,使暫時固定薄膜之黏著力降低而剝離之方法等。 -Step (4)- The method of peeling off the substrate and temporarily fixing the film can be appropriately changed according to the material of the temporarily fixing film, for example, the method of heating the temporarily fixing film to cause foaming (or expansion) and peeling off, and irradiating ultraviolet rays from the side of the substrate to make The method of peeling off the temporarily fixed film due to the reduction of its adhesive force, etc.

將暫時固定薄膜加熱、使發泡(或膨脹)而剝離之方法中,加熱條件通常為於100~250℃下1~90秒或5~15分鐘。且,自基材側照射紫外線,使暫時固定薄膜之黏著力降低而剝離之方法中,紫外線的照射量通常為10mJ/cm 2~1000mJ/cm 2In the method of heating, foaming (or expanding) the temporarily fixed film and peeling off, the heating condition is usually 100-250° C. for 1-90 seconds or 5-15 minutes. In addition, in the method of irradiating ultraviolet rays from the substrate side to reduce the adhesive force of the temporarily fixed film and peel it off, the irradiation amount of ultraviolet rays is usually 10 mJ/cm 2 to 1000 mJ/cm 2 .

-步驟(5)- 形成再配線形成層(絕緣層)之材料,只要於再配線形成層(絕緣層)形成時具有絕緣性,則未特別限制,基於半導體晶片封裝的製造容易之觀點,較佳為感光性樹脂、熱硬化性樹脂。亦可本發明之樹脂組成物、樹脂薄片形成再配線形成層。 -Step (5)- The material for forming the rewiring forming layer (insulating layer) is not particularly limited as long as it has insulating properties when the rewiring forming layer (insulating layer) is formed. From the viewpoint of ease of manufacturing semiconductor chip packages, photosensitive resins, Thermosetting resin. The resin composition and resin sheet of the present invention can also be used to form a rewiring forming layer.

形成再配線形成層後,為了將半導體晶片與後述之導體層進行層間連接,亦可於再配線形成層上形成通孔。通孔係根據再配線形成層之材料,藉由已知方法形成。After the rewiring formation layer is formed, a via hole may be formed in the rewiring formation layer for interlayer connection between the semiconductor chip and the conductor layer described later. The via hole is formed by a known method according to the material of the rewiring formation layer.

-步驟(6)- 於再配線形成層上形成之導體層的材料未特別限制。較佳實施形態中,導體層包含選自由金、鉑、鈀、銀、銅、鋁、鈷、鉻、鋅、鎳、鈦、鎢、鐵、錫及銦所成之群之1種以上之金屬。導體層可為單金屬層亦可為合金層,作為合金層,舉例為例如由自上述之群選擇之2種以上金屬的合金(例如鎳‧鉻合金、銅‧鎳合金及銅‧鈦合金)形成之層。其中,基於導體層形成之通用性、成本、圖形化容易性等之觀點,較佳為鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅的單金屬層、或鎳‧鉻合金、銅‧鎳合金、銅‧鈦合金之合金層,更佳為鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅的單金屬層,或鎳‧鉻合金之合金層,又更佳為銅的單金屬層。 -Step (6)- The material of the conductor layer formed on the rewiring formation layer is not particularly limited. In a preferred embodiment, the conductive layer contains at least one metal selected from the group consisting of gold, platinum, palladium, silver, copper, aluminum, cobalt, chromium, zinc, nickel, titanium, tungsten, iron, tin, and indium . The conductor layer may be a single metal layer or an alloy layer. As an alloy layer, for example, an alloy of two or more metals selected from the above group (such as nickel‧chromium alloy, copper‧nickel alloy and copper‧titanium alloy) layer of formation. Among them, a single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver, or copper, or a nickel‧chrome alloy is preferred from the viewpoint of the versatility, cost, and ease of patterning of the conductor layer formation. , copper‧nickel alloy, copper‧titanium alloy layer, more preferably a single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper, or an alloy layer of nickel‧chromium alloy, and more preferably A single metal layer of copper is preferred.

導體層可為單層構造,亦可為由不同種類之金屬或合金所成之單金屬層或合金層以2層以上積層之複層構造。導體層為複層構造時,與絕緣層相接之層較佳為鉻、鋅或鈦的單金屬層或鎳‧鉻合金的合金層。The conductor layer can be a single-layer structure, or a multi-layer structure in which two or more single metal layers or alloy layers made of different types of metals or alloys are laminated. When the conductor layer has a multi-layer structure, the layer in contact with the insulating layer is preferably a single metal layer of chromium, zinc or titanium or an alloy layer of nickel-chromium alloy.

導體層之厚度取決於所需之半導體晶片封裝的設計,但一般為1μm~35μm,較佳為1μm~20μm。The thickness of the conductor layer depends on the design of the desired semiconductor chip package, but is generally 1 μm to 35 μm, preferably 1 μm to 20 μm.

一實施形態中,導體層可藉由鍍敷形成。例如,藉由半加成法、全加成法等之過去已知之技術於再配線形成層之表面鍍敷,可形成具有所需配線圖型之導體層,基於製造簡便性之觀點,較佳藉由半加成法形成。以下,顯示藉由半加成法形成導體層之例。In one embodiment, the conductor layer can be formed by plating. For example, by plating on the surface of the rewiring formation layer by semi-additive method, full-additive method and other known techniques in the past, a conductor layer with the required wiring pattern can be formed. Based on the viewpoint of ease of manufacture, it is preferred Formed by semiadditive method. Hereinafter, an example of forming a conductor layer by a semi-additive method will be shown.

首先,於再配線形成層之表面,藉由無電解鍍敷形成鍍敷種晶層。然後,於形成之鍍敷種晶層上,形成與所需配線圖型對應而使鍍敷種晶層之一部分露出之遮罩圖型。於露出之鍍敷種晶層上,藉由電解鍍敷形成金屬層後,去除遮罩圖型。隨後,藉由蝕刻等去除不需要的鍍敷種晶層,可形成具有所需配線圖型之導體層(再配線層)。First, a plating seed layer is formed on the surface of the rewiring formation layer by electroless plating. Then, on the formed plating seed layer, form a mask pattern corresponding to the desired wiring pattern to expose a part of the plating seed layer. On the exposed plating seed layer, after forming a metal layer by electrolytic plating, the mask pattern is removed. Subsequently, the unnecessary plating seed layer is removed by etching or the like, and a conductor layer (rewiring layer) having a desired wiring pattern can be formed.

又重複進行步驟(5)及步驟(6),交替積層導體層(再配線層)及再配線形成層(絕緣層)(增層)。Step (5) and step (6) are repeated again, and the conductor layer (rewiring layer) and the rewiring forming layer (insulating layer) (build-up layer) are alternately laminated.

製造半導體晶片封裝時,亦可進而實施(7)於導體層(再配線層)上形成阻焊層之步驟,(8)形成凸塊之步驟,(9)將複數半導體晶片封裝切割成單個半導體晶片封裝而單片化之步驟。該等步驟可依據製造半導體晶片封裝所用之熟知本技術領域者已知之各種方法實施。When manufacturing semiconductor chip packages, it is also possible to further implement (7) the step of forming a solder resist layer on the conductor layer (rewiring layer), (8) the step of forming bumps, and (9) cutting multiple semiconductor chip packages into individual semiconductor chips. The step of chip packaging and singulation. These steps can be performed according to various methods known to those skilled in the art for manufacturing semiconductor chip packages.

以上係首先設置半導體晶片,於其電極焊墊面形成再配線層之工法,即以晶片1st(Chip-1 st)工法製造之情況之一例。本發明之半導體晶片封裝,除了該晶片1st工法外,亦可為首先設置再配線層,於該再配線層上,以其電極焊墊面與再配線層可電性連接之狀態,設置半導體晶片並密封工法,即再配線層1st(RDL-1 st)工法製造。窄間隙填充性優異之本發明之樹脂組成物、樹脂薄片,無論是Chip-1 st工法及RDL-1 st工法,均可實現5G用途所要求之傳輸損失極少之半導體晶片封裝。 The above is an example of the method of firstly disposing the semiconductor chip and forming the rewiring layer on the surface of the electrode pad, that is, the case of manufacturing by the chip 1st (Chip-1 st ) method. In the semiconductor chip package of the present invention, in addition to the chip 1st method, a rewiring layer can also be provided first, and a semiconductor chip can be placed on the rewiring layer in a state where the electrode pad surface and the rewiring layer can be electrically connected. And sealing method, that is, redistribution layer 1st (RDL-1 st ) manufacturing method. The resin composition and resin sheet of the present invention with excellent narrow gap filling properties can realize semiconductor chip packaging with very little transmission loss required for 5G applications, regardless of the Chip-1 st method or the RDL-1 st method.

使用成形時呈現良好流動性,硬化後獲得優異介電特性之本發明之樹脂組成物、樹脂薄片形成密封層、再配線形成層,藉此無論半導體封裝為扇入(Fan-In)型封裝還是扇出(Fan-Out)型封裝,均可抑制流痕或未填充部、翹曲發生,同時可實現傳輸損耗極少的半導體晶片封裝。一實施形態中,本發明之半導體晶片封裝為扇出(Fan-Out)型封裝。本發明之樹脂組成物、樹脂薄片,不管是扇出型面板級封裝(FOPLP)、扇出型晶圓級封裝(FOWLP)均可適用。一實施形態中,本發明之半導體封裝為扇出型面板級封裝(FOPLP)。另一實施形態中,本發明之半導體封裝為扇出型晶圓級封裝(FOWLP)。Using the resin composition of the present invention that exhibits good fluidity during molding and obtains excellent dielectric properties after hardening, the resin sheet forms the sealing layer, and the rewiring formation layer, so that the semiconductor package is fan-in (Fan-In) type package or Fan-out (Fan-Out) packaging can suppress the occurrence of flow marks, unfilled parts, and warpage, and realize semiconductor chip packaging with extremely low transmission loss. In one embodiment, the semiconductor chip package of the present invention is a fan-out (Fan-Out) package. The resin composition and the resin sheet of the present invention are applicable to fan-out panel-level packaging (FOPLP) or fan-out wafer-level packaging (FOWLP). In one embodiment, the semiconductor package of the present invention is a fan-out panel-level package (FOPLP). In another embodiment, the semiconductor package of the present invention is a fan-out wafer-level package (FOWLP).

[印刷配線板] 本發明之印刷配線板包含由本發明之樹脂組成物的硬化物所成的絕緣層。 [Printed Wiring Board] The printed wiring board of this invention contains the insulating layer which consists of the hardened|cured material of the resin composition of this invention.

印刷配線板例如可使用上述樹脂薄片,藉由包含下述(I)及(II)之步驟的方法製造。 (I)於內層基板上使用樹脂薄片,以使樹脂薄片之樹脂組成物層與內層基板接合之方式積層之步驟。 (II)使樹脂組成物層硬化(例如熱硬化),形成絕緣層之步驟。 A printed wiring board can be manufactured by the method including the process of following (I) and (II) using the said resin sheet, for example. (I) A step of laminating a resin sheet on the inner substrate so that the resin composition layer of the resin sheet is bonded to the inner substrate. (II) A step of hardening (for example, thermosetting) the resin composition layer to form an insulating layer.

步驟(I)所用之「內層基板」係成為印刷配線板之基板的構件,舉例為例如玻璃環氧基板、金屬基板、聚酯基板、聚醯亞胺基板、BT樹脂基板、熱硬化型聚苯醚基板等。且,該基板可於其單面或兩面具有導體層,導體層亦可進行圖型加工。於基板之單面或兩面形成有導體層(電路)之內層基板有時稱為「內層電路基板」。且於製造印刷配線板時,進而應形成絕緣層及/或導體層之中間製造物亦包含於本發明所稱之「內層基板」中。印刷配線板為內建零件之電路板時,亦可使用內建零件之內層基板。The "inner layer substrate" used in step (I) is a component that becomes a substrate of a printed wiring board, for example, a glass epoxy substrate, a metal substrate, a polyester substrate, a polyimide substrate, a BT resin substrate, a thermosetting poly Phenyl ether substrate, etc. Moreover, the substrate can have a conductor layer on one or both sides thereof, and the conductor layer can also be patterned. Inner substrates with conductive layers (circuits) formed on one or both sides of the substrate are sometimes referred to as "inner circuit substrates". In addition, when manufacturing a printed wiring board, an intermediate product that should further form an insulating layer and/or a conductive layer is also included in the "inner layer substrate" in the present invention. When the printed wiring board is a circuit board with built-in parts, the inner substrate of the built-in parts can also be used.

內層基板與樹脂薄片之積層例如可藉由自支撐體側將樹脂薄片加熱壓著於內層基板而進行。作為將樹脂薄片加熱壓著於內層基板之構件(以下亦稱為「加熱壓著構件」),舉例為例如經加熱之金屬板(SUS鏡板等)或金屬輥(SUS輥)等。又,加熱壓著構件可直接加壓於樹脂薄片上,亦可以使樹脂薄片充分追隨內層基板的表面凹凸之方式,介隔耐熱橡膠等之彈性材加壓。The lamination of the inner layer substrate and the resin sheet can be performed, for example, by heating and pressing the resin sheet onto the inner layer substrate from the side of the support. As a member for heat-pressing the resin sheet to the inner substrate (hereinafter also referred to as “heat-press member”), for example, a heated metal plate (SUS mirror plate, etc.) or a metal roll (SUS roll) is exemplified. In addition, the heat-pressing member may directly press the resin sheet, or may apply pressure through an elastic material such as heat-resistant rubber so that the resin sheet sufficiently follows the surface irregularities of the inner substrate.

內層基板與樹脂薄片之積層可藉由真空層壓法實施。真空層壓法中,加熱壓著溫度較佳為60℃~160℃,更佳為80℃~140℃之範圍,加熱壓著壓力較佳為0.098MPa~1.77MPa,更佳為0.29MPa~1.47MPa之範圍,加熱壓著時間較佳為20秒~400秒,更佳為30秒~300秒之範圍。積層較佳可於壓力26.7hPa以下之減壓條件下實施。The lamination of the inner substrate and the resin sheet can be carried out by vacuum lamination. In the vacuum lamination method, the heating and pressing temperature is preferably in the range of 60°C to 160°C, more preferably in the range of 80°C to 140°C, and the heating and pressing pressure is preferably in the range of 0.098MPa to 1.77MPa, more preferably in the range of 0.29MPa to 1.47 In the range of MPa, the heating and pressing time is preferably in the range of 20 seconds to 400 seconds, more preferably in the range of 30 seconds to 300 seconds. Lamination can preferably be carried out under reduced pressure conditions with a pressure below 26.7hPa.

積層可藉由市售真空層壓機進行。作為市售真空層壓機,舉例為例如由名機製作所公司製之真空加壓式層壓機、NIKKO材料公司製之真空敷料機、批式真空加壓層壓機等。Lamination can be performed with a commercially available vacuum laminator. As a commercially available vacuum laminator, for example, a vacuum pressure laminator manufactured by Meiki Seisakusho Co., Ltd., a vacuum applicator manufactured by NIKKO Material Co., Ltd., a batch type vacuum pressure laminator, etc. are exemplified.

積層後,藉由於常壓下(大氣壓下),例如將加熱壓著構件自支撐體側加壓,可進行所積層之樹脂薄片的平滑化處理。平滑化處理之加壓條件可與上述積層之加熱壓著條件相同的條件。平滑化處理可藉由市售層壓機進行。又,積層與平滑化處理可使用上述市售真空層壓機連續進行。After the lamination, the laminated resin sheet can be smoothed by applying pressure under normal pressure (atmospheric pressure), for example, from the support body side with a heating press member. The pressure conditions for the smoothing treatment may be the same as the heat pressing conditions for the above-mentioned laminate. Smoothing can be performed with a commercially available laminator. Moreover, lamination and smoothing can be performed continuously using the above-mentioned commercially available vacuum laminator.

支撐體可於步驟(I)及步驟(II)之間去除,亦可於步驟(II)之後去除。作為支撐體使用金屬箔時,亦可不剝離支撐體,而使用該金屬箔形成導體層。且作為支撐體使用附支撐基材之金屬箔時,只要剝離支撐基材(與剝離層)即可。而且,可使用金屬箔形成導體層。The support can be removed between step (I) and step (II), and can also be removed after step (II). When using a metal foil as a support body, you may form a conductor layer using this metal foil, without peeling a support body. And when using a metal foil with a supporting substrate as a support, it is only necessary to peel off the supporting substrate (and the peeling layer). Also, a metal foil may be used to form the conductor layer.

步驟(II)中,使樹脂組成物層硬化(例如熱硬化),形成由樹脂組成物的硬化物所成之絕緣層。樹脂組成物層之硬化條件未特別限制,可使用在形成印刷配線板之絕緣層時通常採用之條件。In step (II), the resin composition layer is cured (for example, thermally cured) to form an insulating layer made of a cured product of the resin composition. The curing conditions of the resin composition layer are not particularly limited, and conditions generally employed when forming an insulating layer of a printed wiring board can be used.

例如樹脂組成物層之熱硬化條件根據樹脂組成物種類等而異,但一實施形態中,硬化溫度較佳為120℃~250℃,更佳為150℃~240℃,又更佳為180℃~230℃。硬化時間較佳為5分鐘~240分鐘,更佳為10分鐘~150分鐘,又更佳為15分鐘~120分鐘。For example, the thermosetting conditions of the resin composition layer vary according to the type of the resin composition, but in one embodiment, the curing temperature is preferably 120°C~250°C, more preferably 150°C~240°C, and more preferably 180°C ~230°C. The hardening time is preferably from 5 minutes to 240 minutes, more preferably from 10 minutes to 150 minutes, and more preferably from 15 minutes to 120 minutes.

使樹脂組成物層熱硬化之前,可在低於硬化溫度之溫度預加熱樹脂組成物層。例如,在使樹脂組成物層熱硬化之前,於50℃~120℃,較佳於60℃~115℃,更佳於70℃~110℃之溫度下,將樹脂組成物層預加熱5分鐘以上,較佳5分鐘~150分鐘,更佳15分鐘~120分鐘,又更佳15分鐘~100分鐘。Before thermosetting the resin composition layer, the resin composition layer may be preheated at a temperature lower than the curing temperature. For example, before thermally hardening the resin composition layer, preheat the resin composition layer for more than 5 minutes at a temperature of 50°C~120°C, preferably 60°C~115°C, more preferably 70°C~110°C , preferably 5 minutes to 150 minutes, more preferably 15 minutes to 120 minutes, and more preferably 15 minutes to 100 minutes.

製造印刷配線板時,亦可進而實施(III)於絕緣層開孔之步驟,(IV)對絕緣層進行粗化處理之步驟,(V)形成導體層之步驟。該等步驟(III)至步驟(V)可依據於製造印刷配線板所用之本技術領域者已知之各種方法實施。又,於步驟(II)之後去除支撐體時,該支撐體之去除可在步驟(II)與步驟(III)之間、步驟(III)與步驟(IV)之間、或步驟(IV)與步驟(V)之間實施。且根據需要,藉由重複實施步驟(I)~步驟(V)之絕緣層及導體層形成,可形成多層配線板。When manufacturing a printed wiring board, (III) the step of opening holes in the insulating layer, (IV) the step of roughening the insulating layer, and (V) the step of forming a conductor layer can be further implemented. These steps (III) to (V) can be implemented according to various methods known to those skilled in the art for producing printed wiring boards. Also, when the support is removed after step (II), the support can be removed between step (II) and step (III), between step (III) and step (IV), or between step (IV) and Implemented between steps (V). And according to need, by repeatedly implementing steps (I) to step (V) to form an insulating layer and a conductor layer, a multilayer wiring board can be formed.

其他實施形態中,本發明之印刷配線板可使用上述預浸片製造。製造方法基本上與使用樹脂薄片之情況相同。In other embodiment, the printed wiring board of this invention can be manufactured using the said prepreg. The manufacturing method is basically the same as the case of using a resin sheet.

步驟(III)係對絕緣層開孔之步驟,藉此於絕緣層形成通孔、穿孔等之孔。步驟(III)係對應於形成絕緣層使用之樹脂組成物的組成等,例如使用鑽子、雷射、電漿等實施。孔的尺寸及形狀可根據印刷配線板之設計適當決定。The step (III) is a step of opening holes in the insulating layer, thereby forming holes such as through holes, through holes, etc. in the insulating layer. Step (III) corresponds to the composition of the resin composition used to form the insulating layer, for example, using a drill, laser, plasma, etc. to implement. The size and shape of the hole can be appropriately determined according to the design of the printed wiring board.

步驟(IV)係將絕緣層粗化處理之步驟。通常,該步驟(IV)中,亦進行膠渣之去除(去膠渣)。粗化處理之順序、條件未特別限制,可採用於形成印刷配線板之絕緣層時通常使用的已知順序、條件。例如,可依序實施膨潤液之膨潤處理、氧化劑之粗化處理、中和液之中和處理而粗化處理絕緣層。Step (IV) is a step of roughening the insulating layer. Usually, in this step (IV), the removal of smears (de-smearing) is also performed. The order and conditions of the roughening treatment are not particularly limited, and the known order and conditions generally used when forming an insulating layer of a printed wiring board can be employed. For example, the insulating layer may be roughened by sequentially performing swelling treatment with swelling liquid, roughening treatment with oxidizing agent, and neutralization treatment with neutralizing solution.

作為粗化處理所用之膨潤液未特別限制,但舉例為鹼溶液、界面活性劑溶液等,較佳為鹼溶液,作為該鹼溶液,更佳為氫氧化鈉溶液、氫氧化鉀溶液。作為市售之膨潤液,舉例為例如日本Atotech公司製之「Swelling Dip Securiganth P」、「Swelling Dip Securiganth SBU」等。膨潤液之膨潤處理未特別限制,可藉由例如在30℃~90℃之膨潤液中浸漬絕緣層1分鐘~20分鐘而進行。基於將絕緣層樹脂之膨潤抑制為適當程度之觀點,較佳將絕緣層浸漬於40℃~80℃之膨潤液中5分鐘~15分鐘。The swelling solution used for the roughening treatment is not particularly limited, but examples include alkali solution, surfactant solution, etc., preferably alkali solution, and more preferably sodium hydroxide solution, potassium hydroxide solution as the alkali solution. As a commercially available swelling liquid, for example, "Swelling Dip Securiganth P" and "Swelling Dip Securiganth SBU" manufactured by Japan Atotech Co., Ltd. are exemplified. The swelling treatment of the swelling solution is not particularly limited, and can be performed, for example, by immersing the insulating layer in a swelling solution at 30° C. to 90° C. for 1 minute to 20 minutes. From the viewpoint of suppressing the swelling of the insulating layer resin to an appropriate degree, it is preferable to immerse the insulating layer in a swelling solution at 40°C to 80°C for 5 minutes to 15 minutes.

作為粗化處理所用之氧化劑未特別限制,但舉例為例如將過錳酸鉀或過錳酸鈉溶解於氫氧化鈉之水溶液之鹼性過錳酸溶液。以鹼性過錳酸溶液等之氧化劑進行之粗化處理,較佳將絕緣層浸漬於加熱至60℃~100℃之氧化劑溶液中10分鐘~30分鐘而進行。且鹼性過錳酸溶液中之過錳酸鹽的濃度較佳為5質量%~10質量%。作為市售之氧化劑,舉例為例如,日本Atotech公司製之「Concentrate Compact CP」、「Dosing Solution Securiganth P」等之鹼性過錳酸溶液。The oxidizing agent used for the roughening treatment is not particularly limited, but for example, an alkaline permanganate solution in which potassium permanganate or sodium permanganate is dissolved in an aqueous solution of sodium hydroxide is exemplified. Roughening treatment with an oxidizing agent such as alkaline permanganic acid solution is preferably carried out by immersing the insulating layer in an oxidizing solution heated to 60°C to 100°C for 10 minutes to 30 minutes. Moreover, the concentration of permanganate in the alkaline permanganic acid solution is preferably 5% by mass to 10% by mass. Examples of commercially available oxidizing agents include alkaline permanganic acid solutions such as "Concentrate Compact CP" and "Dosing Solution Securiganth P" manufactured by Atotech Corporation of Japan.

又,作為粗化處理所用之中和液較佳為酸性水溶液,作為市售品,舉例為例如日本Atotech公司製之「Reduction Solution Securiganth P」。In addition, the neutralizing solution used for the roughening treatment is preferably an acidic aqueous solution, and as a commercial product, for example, "Reduction Solution Securiganth P" manufactured by Atotech Corporation of Japan is exemplified.

中和液之處理,可藉由將經氧化劑粗化處理之處理面浸漬於30℃~80℃之中和液中5分鐘~30分鐘而進行。基於作業性等之方面,較佳將經氧化劑粗化處理之對象物,於40℃~70℃之中和液中浸漬5分鐘~20分鐘之方法。The treatment of the neutralizing solution can be carried out by immersing the surface roughened by the oxidizing agent in the neutralizing solution at 30°C to 80°C for 5 minutes to 30 minutes. In terms of workability, etc., it is preferable to immerse the object roughened by the oxidizing agent in a neutralizing solution at 40°C to 70°C for 5 minutes to 20 minutes.

步驟(V)係形成導體層之步驟,於絕緣層上形成導體層。步驟(V)可以與半導體晶片封裝之製造方法相關聯而說明之步驟(6)同樣實施。Step (V) is a step of forming a conductive layer, and the conductive layer is formed on the insulating layer. The step (V) can be implemented in the same way as the step (6) described in connection with the manufacturing method of the semiconductor chip package.

導體層之厚度取決於所需之印刷配線板設計,但一般為3μm~35μm,較佳為5μm~30μm。The thickness of the conductor layer depends on the required printed wiring board design, but is generally 3 μm to 35 μm, preferably 5 μm to 30 μm.

導體層亦可使用金屬箔形成。使用金屬箔形成導體層時,步驟(V)較佳於步驟(I)與步驟(II)之間實施。例如,於步驟(I)後,去除支撐體,將金屬箔積層於露出之樹脂組成物層表面。樹脂組成物層與金屬箔之積層可藉由真空層壓法實施。積層條件可與步驟(I)中說明之條件相同。其次,實施步驟(II)形成絕緣層。隨後,利用絕緣層上之金屬箔,藉由減去法、修正半加成法等之以往習知之技術,可形成具有所需配線圖型之導體層。The conductive layer can also be formed using metal foil. When metal foil is used to form the conductor layer, step (V) is preferably implemented between step (I) and step (II). For example, after the step (I), the support body is removed, and the metal foil is laminated on the surface of the exposed resin composition layer. The lamination of the resin composition layer and the metal foil can be performed by a vacuum lamination method. Lamination conditions can be identical with the conditions described in step (1). Next, implement step (II) to form an insulating layer. Subsequently, using the metal foil on the insulating layer, the conductive layer with the required wiring pattern can be formed by subtractive method, modified semi-additive method and other conventional techniques.

金屬箔例如可藉由電解法、壓延法等之習知方法製造。作為金屬箔之市售品,舉例為例如JX日礦日石金屬公司製之HLP箔、JXUT-III箔、三井金屬礦山公司製之3EC-III箔、TP-III箔等。Metal foil can be produced by known methods such as electrolysis and calendering, for example. Examples of commercially available metal foils include HLP foil and JXUT-III foil manufactured by JX Nippon Oil & Metal Co., Ltd., 3EC-III foil and TP-III foil manufactured by Mitsui Metal Mining Co., Ltd., and the like.

或者,作為樹脂薄片之支撐體,使用金屬箔或附支撐基材之金屬箔時,使用該金屬箔形成導體層係如上述。Alternatively, when a metal foil or a metal foil with a support base is used as the support of the resin sheet, the conductor layer is formed using the metal foil as described above.

[半導體裝置] 本發明之半導體裝置包含由本發明之樹脂組成物的硬化物所成之層。本發明之半導體裝置可使用本發明之半導體晶片封裝或印刷配線板而製造。 [semiconductor device] The semiconductor device of the present invention includes a layer formed of a cured product of the resin composition of the present invention. The semiconductor device of the present invention can be manufactured using the semiconductor chip package or the printed wiring board of the present invention.

作為半導體裝置舉例為供於電氣製品(例如電腦、行動電話、數位相機及電視等)及車輛(例如機車、汽車、電車、船舶及飛機等)等之各種半導體裝置。 [實施例] Examples of semiconductor devices include various semiconductor devices used in electrical products (such as computers, mobile phones, digital cameras, and televisions, etc.) and vehicles (such as locomotives, automobiles, trains, ships, and airplanes, etc.). [Example]

<實施例1>二酯化合物(A)之合成 於安裝有攪拌裝置、溫度計、滴加漏斗、氮氣吹入口之2升四頸圓燒瓶中,計量烯丙基酚268g(2.00莫耳)、癸二酸二氯化物239g(1.00莫耳)及甲基異丁基酮500g,邊攪拌邊升溫至30℃使內容物均勻溶解。於其中滴加三乙胺231g(2.20莫耳)。滴加三乙胺係於內容物溫度為30℃時開始滴入,邊注意發熱,邊於滴加結束後以液溫成為60~70℃之方式的加熱曲線歷時1小時滴加。進而於60~70℃下持續攪拌1小時後,添加蒸餾水200g,將副生有機鹽完全溶解。然後,將該液體移至分液漏斗中,靜置分液出下層(水層)。其次添加蒸餾水200g與磷酸二鈉10g,激烈浸透後進行靜置分液並丟棄下層(水層)。進而使用蒸餾水200g重複水洗3次。於經水洗之反應液中添加適量硫酸鎂(脫水劑),劇烈振動予以脫水,將經脫水之反應液進行精密過濾。最後,使用旋轉蒸發器等,於高真空下自濾液減壓蒸餾回收反應溶劑(最高溫度120℃),以液狀化合物獲得二酯化合物(A) 405g。 <Example 1> Synthesis of diester compound (A) In a 2-liter four-neck round flask equipped with a stirring device, a thermometer, a dropping funnel, and a nitrogen blowing inlet, measure 268 g (2.00 moles) of allylphenol, 239 g (1.00 moles) of sebacic acid dichloride, and formaldehyde 500 g of 1-isobutyl ketone was added, and the temperature was raised to 30° C. while stirring to dissolve the contents uniformly. 231 g (2.20 moles) of triethylamine was added dropwise thereto. The dropwise addition of triethylamine started when the temperature of the contents was 30°C. While paying attention to heat generation, it was added dropwise over 1 hour with a heating curve so that the liquid temperature became 60-70°C after the dropwise addition. Furthermore, after continuing stirring at 60-70 degreeC for 1 hour, 200 g of distilled water was added, and byproduct organic salt was completely dissolved. Then, the liquid was transferred to a separatory funnel, and left to separate to remove the lower layer (water layer). Next, 200 g of distilled water and 10 g of disodium phosphate were added, and after vigorous soaking, the liquid was separated by standing and the lower layer (aqueous layer) was discarded. Furthermore, water washing was repeated 3 times using 200 g of distilled water. Add an appropriate amount of magnesium sulfate (dehydrating agent) to the washed reaction solution, vibrate vigorously for dehydration, and perform precision filtration on the dehydrated reaction solution. Finally, using a rotary evaporator, etc., the reaction solvent was recovered from the filtrate by vacuum distillation (maximum temperature: 120° C.), and 405 g of the diester compound (A) was obtained as a liquid compound.

針對所得之二酯化合物(A),基於下述測定條件使用E型黏度計(針對25℃黏度)及振動式黏度計(針對75℃黏度)進行黏度測定。該二酯化合物(A)於25℃下之黏度為72mPa·s,75℃下之黏度為12mPa·s。About the obtained diester compound (A), the viscosity was measured using the E-type viscometer (for 25 degreeC viscosity) and the vibration type viscometer (for 75 degreeC viscosity) based on the following measurement conditions. The diester compound (A) had a viscosity of 72 mPa·s at 25°C and a viscosity of 12 mPa·s at 75°C.

(黏度測定條件) 測定裝置:E型黏度計(東機產業股份有限公司製「RE-80U」) 錐板:半徑24mm,角度1.34° 轉速:100rpm 溫度:25℃ (Viscosity measurement conditions) Measuring device: E-type viscometer ("RE-80U" manufactured by Toki Sangyo Co., Ltd.) Cone plate: radius 24mm, angle 1.34° Speed: 100rpm Temperature: 25°C

(加熱時之黏度測定條件) 測定裝置:振動式黏度計(SEKONIC股份有限公司製「VM-10A-L」) 溫度:75℃ (Viscosity measurement conditions during heating) Measuring device: vibrating viscometer ("VM-10A-L" manufactured by SEKONIC Co., Ltd.) Temperature: 75°C

又,針對所得之二酯化合物(A),進行藉由凝膠滲透層析(GPC)法及紅外光譜(IR)法之測定。該化合物之GPC圖示於圖1a,IR圖示於圖1b。且圖譜中,觀察到相當於目的物質之分子量的m/z=434的光譜。結果,所得二酯化合物(A)確認具有以下所示之目的分子構造。Moreover, the measurement by the gel permeation chromatography (GPC) method and infrared spectroscopy (IR) method was performed about the obtained diester compound (A). The GPC chart of the compound is shown in Figure 1a, and the IR chart is shown in Figure 1b. And in the spectrum, a spectrum of m/z=434 corresponding to the molecular weight of the target substance was observed. As a result, it was confirmed that the obtained diester compound (A) had the target molecular structure shown below.

Figure 02_image019
Figure 02_image019

<實施例2>二酯化合物(B)之合成 除了使用酚188g(2.00莫耳)代替烯丙基酚以外,與實施例1同樣,以固形化合物獲得二酯化合物(B)325g。 <Example 2> Synthesis of diester compound (B) Except having used 188 g (2.00 mol) of phenols instead of allylphenol, it carried out similarly to Example 1, and obtained 325 g of diester compounds (B) as a solid compound.

所得二酯化合物(B)之熔點為60℃。且與實施例1同樣使用振動式黏度計進行黏度測定,該化合物於75℃下之黏度為17mPa·s。該化合物之GPC圖示於圖2a,IR圖示於圖2b。圖譜中,觀察到相當於目的物質之分子量的m/z=354之光譜。結果,所得二酯化合物(B)確認具有以下所示之目的分子構造。The melting point of the obtained diester compound (B) was 60°C. And the vibrating viscometer was used to measure the viscosity as in Example 1, and the viscosity of the compound at 75° C. was 17 mPa·s. The GPC chart of the compound is shown in Figure 2a, and the IR chart is shown in Figure 2b. In the spectrum, a spectrum of m/z=354 corresponding to the molecular weight of the target substance was observed. As a result, it was confirmed that the obtained diester compound (B) had the target molecular structure shown below.

Figure 02_image021
Figure 02_image021

<實施例3>二酯化合物(C)之合成 除了使用辛二酸二氯化物211g(1.00莫耳)代替癸二酸二氯化物以外,與實施例1同樣,以液狀化合物獲得二酯化合物(C)370g。 <Example 3> Synthesis of diester compound (C) Except having used 211 g (1.00 moles) of suberic acid dichloride instead of sebacic acid dichloride, it carried out similarly to Example 1, and obtained 370 g of diester compounds (C) as a liquid compound.

針對所得二酯化合物(C),與實施例1同樣使用E型黏度計及振動式黏度計進行黏度測定後,於25℃下之黏度為68mPa·s,於75℃下之黏度為12mPa·s。該化合物之GPC圖示於圖3a,IR圖示於圖3b。且圖譜中,觀察到相當於目的物質之分子量的m/z=406之光譜。結果,所得二酯化合物(C)確認具有以下所示之目的分子構造。For the obtained diester compound (C), after the viscosity was measured using the E-type viscometer and the vibrating viscometer in the same manner as in Example 1, the viscosity at 25°C was 68mPa·s, and the viscosity at 75°C was 12mPa·s . The GPC chart of the compound is shown in Figure 3a, and the IR chart is shown in Figure 3b. And in the spectrum, a spectrum of m/z=406 corresponding to the molecular weight of the target substance was observed. As a result, it was confirmed that the obtained diester compound (C) had the target molecular structure shown below.

Figure 02_image023
Figure 02_image023

<實施例4>二酯化合物(D)之合成 除了使用1-萘酚288g(2.00莫耳)代替烯丙基酚以外,與實施例1同樣,以固形化合物獲得二酯化合物(D)418g。 <Example 4> Synthesis of diester compound (D) Except having used 288 g (2.00 mol) of 1-naphthols instead of allylphenol, it carried out similarly to Example 1, and obtained 418 g of diester compounds (D) as a solid compound.

所得二酯化合物(D)之熔點為68℃。且與實施例1同樣使用振動式黏度計進行黏度測定後,該化合物於75℃下之黏度為76mPa·s。該化合物之GPC圖示於圖4a,IR圖示於圖4b。且圖譜中,觀察到相當於目的物質之分子量的m/z=454之光譜。結果,所得二酯化合物(D)確認具有以下所示之目的分子構造。The melting point of the obtained diester compound (D) was 68°C. And after measuring the viscosity with a vibrating viscometer as in Example 1, the viscosity of the compound at 75° C. was 76 mPa·s. The GPC chart of the compound is shown in Figure 4a, and the IR chart is shown in Figure 4b. And in the spectrum, a spectrum of m/z=454 corresponding to the molecular weight of the target substance was observed. As a result, it was confirmed that the obtained diester compound (D) had the target molecular structure shown below.

Figure 02_image025
Figure 02_image025

<實施例5>二酯化合物(E)之合成 除了使用五氟酚368g(2.00莫耳)代替烯丙基酚以外,與實施例1同樣,以固形化合物獲得二酯化合物(E)505g。 <Example 5> Synthesis of diester compound (E) Except having used 368 g (2.00 mol) of pentafluorophenols instead of allylphenol, it carried out similarly to Example 1, and obtained 505 g of diester compounds (E) as a solid compound.

所得二酯化合物(E)之熔點為61℃。且與實施例1同樣使用振動式黏度計進行黏度測定後,於75℃下之黏度為19mPa·s。該化合物之GPC圖示於圖5a,IR圖示於圖5b。且圖譜中,觀察到相當於目的物質之分子量的m/z=534之光譜。結果,所得二酯化合物(E)確認具有以下所示之目的分子構造。The melting point of the obtained diester compound (E) was 61°C. And after measuring the viscosity with a vibrating viscometer similarly to Example 1, the viscosity at 75° C. was 19 mPa·s. The GPC chart of the compound is shown in Figure 5a, and the IR chart is shown in Figure 5b. And in the spectrum, a spectrum of m/z=534 corresponding to the molecular weight of the target substance was observed. As a result, it was confirmed that the obtained diester compound (E) had the target molecular structure shown below.

Figure 02_image027
Figure 02_image027

<比較例1>二酯化合物(F)之合成 除了使用間苯二甲酸二氯化物203g(1.00莫耳)代替癸二酸二氯化物以外,與實施例1同樣,以液狀化合物獲得二酯化合物(F)240g。 <Comparative Example 1> Synthesis of diester compound (F) Except having used 203 g (1.00 moles) of isophthalic acid dichloride instead of sebacic acid dichloride, it carried out similarly to Example 1, and obtained 240 g of diester compounds (F) as a liquid compound.

針對所得二酯化合物(F),與實施例1同樣使用E型黏度計及振動式黏度計進行黏度測定後,於25℃下之黏度為6000mPa·s,於75℃下之黏度為85mPa·s。該化合物之GPC圖示於圖6a,IR圖示於圖6b。且圖譜中,觀察到相當於目的物質之分子量的m/z=398之光譜。結果,所得二酯化合物(F)確認具有以下所示之分子構造。For the obtained diester compound (F), after the viscosity was measured using the E-type viscometer and the vibrating viscometer in the same manner as in Example 1, the viscosity at 25°C was 6000mPa·s, and the viscosity at 75°C was 85mPa·s . The GPC chart of the compound is shown in Figure 6a, and the IR chart is shown in Figure 6b. And in the spectrum, a spectrum of m/z=398 corresponding to the molecular weight of the target substance was observed. As a result, it was confirmed that the obtained diester compound (F) had the molecular structure shown below.

Figure 02_image029
Figure 02_image029

<實施例6~20及比較例2~4> (1)樹脂組成物之調製 使用合成之二酯化合物(A)~(F),以下述表1~3所示之組成邊加溫至80℃邊攪拌‧混合,調製樹脂組成物。 <Examples 6~20 and Comparative Examples 2~4> (1) Preparation of resin composition Using the synthesized diester compounds (A)~(F), the compositions shown in the following Tables 1~3 were stirred and mixed while heating to 80°C to prepare a resin composition.

(2)硬化物之製造 將調製之樹脂組成物注模注入兩片玻璃板之間隙中,使用熱循環烘箱在180℃加熱90分鐘使硬化,獲得厚約1mm的硬化物。 (2) Manufacture of hardened products The prepared resin composition was injection-molded into the gap between two glass plates, and cured by heating at 180° C. for 90 minutes in a heat-circulating oven to obtain a cured product with a thickness of about 1 mm.

使用所得硬化物、樹脂組成物按下述要領進行評價試驗。結果示於表1~3。Using the obtained cured product and resin composition, an evaluation test was carried out in the following procedure. The results are shown in Tables 1-3.

[介電特性] 將硬化物切成寬2mm、長度80mm之試驗片,使用空腔共振器擾動法介電係數測定裝置(關東應用電子開發公司製「CP521」)及網絡分析儀(安捷倫技術公司製「E8362B」),以空腔共振法以測定頻率5.8GHz、23℃進行比介電係數與介電損耗因數之測定。針對各硬化物,對兩片試驗片進行測定(n=2),算出平均值。 [Dielectric properties] Cut the cured product into test pieces with a width of 2 mm and a length of 80 mm, and use a dielectric coefficient measuring device (manufactured by Kanto Applied Electronics Development Co., Ltd. "CP521") and a network analyzer (manufactured by Agilent Technologies "E8362B") , The specific permittivity and dielectric loss factor were measured by the cavity resonance method at a frequency of 5.8GHz and 23°C. For each cured product, two test pieces were measured (n=2), and the average value was calculated.

[韌性評價] 將硬化物切成寬30mm、長80mm之試驗片,以目視確認於長邊方向對半彎折180°時之狀態。 ○:於硬化物未見到龜裂、破壞 ×:於硬化物見到龜裂、破壞 [Toughness evaluation] Cut the cured product into test pieces with a width of 30mm and a length of 80mm, and visually confirm the state when it is bent in half in the longitudinal direction by 180°. ○: No cracks or cracks were observed in the hardened product ×: Cracks and damage are seen in the hardened product

[導熱率] 將各樹脂組成物放入特定容器中,使用熱循環烘箱在180℃加熱90分鐘使硬化,製作厚10mm×直徑φ36mm之圓筒狀硬化物。所得圓筒狀硬化物,於測定溫度25℃、40%RH之恆溫環境下,使用熱物性測定裝置(京都電子工業公司製「TPS-2500」),藉由熱盤法測定導熱率。 [Thermal conductivity] Put each resin composition into a specific container, heat it in a heat circulation oven at 180°C for 90 minutes to harden, and make a cylindrical hardened product with a thickness of 10mm and a diameter of φ36mm. The thermal conductivity of the obtained cylindrical hardened product was measured by the hot plate method using a thermophysical property measuring device ("TPS-2500" manufactured by Kyoto Denshi Kogyo Co., Ltd.) in a constant temperature environment at a measurement temperature of 25°C and 40% RH.

Figure 02_image031
Figure 02_image031

Figure 02_image033
Figure 02_image033

Figure 02_image035
Figure 02_image035

[圖1a]顯示實施例1之二酯化合物(A)的GPC圖譜。 [圖1b]顯示實施例1之二酯化合物(A)的IR圖譜。 [圖2a]顯示實施例2之二酯化合物(B)的GPC圖譜。 [圖2b]顯示實施例2之二酯化合物(B)的IR圖譜。 [圖3a]顯示實施例3之二酯化合物(C)的GPC圖譜。 [圖3b]顯示實施例3之二酯化合物(C)的IR圖譜。 [圖4a]顯示實施例4之二酯化合物(D)的GPC圖譜。 [圖4b]顯示實施例4之二酯化合物(D)的IR圖譜。 [圖5a]顯示實施例5之二酯化合物(E)的GPC圖譜。 [圖5b]顯示實施例5之二酯化合物(E)的IR圖譜。 [圖6a]顯示比較例1之二酯化合物(F)的GPC圖譜。 [圖6b]顯示比較例1之二酯化合物(F)的IR圖譜。 [ Fig. 1 a ] shows the GPC chart of the diester compound (A) of Example 1. [ Fig. 1b ] shows the IR spectrum of the diester compound (A) of Example 1. [Fig. 2a] shows the GPC spectrum of the diester compound (B) of Example 2. [ Fig. 2 b ] shows the IR spectrum of the diester compound (B) of Example 2. [Fig. 3a] shows the GPC spectrum of the diester compound (C) of Example 3. [ Fig. 3b ] shows the IR spectrum of the diester compound (C) of Example 3. [Fig. 4a] shows the GPC spectrum of the diester compound (D) of Example 4. [ Fig. 4b ] shows the IR spectrum of the diester compound (D) of Example 4. [Fig. 5a] shows the GPC spectrum of the diester compound (E) of Example 5. [Fig. 5b] shows the IR spectrum of the diester compound (E) of Example 5. [ Fig. 6 a ] shows the GPC spectrum of the diester compound (F) of Comparative Example 1. [ Fig. 6 b ] shows the IR spectrum of the diester compound (F) of Comparative Example 1.

Claims (24)

一種二酯化合物,其係以下述式(X)表示,
Figure 03_image001
(式中, X core表示2價脂肪族基, X 1 end及X 2 end分別獨立表示可具有取代基之芳香環,且X 1 end及X 2 end之至少一者為具有選自不飽和脂肪族烴基、鹵原子、烷基及芳基之1種以上作為取代基之芳香環)。
A diester compound represented by the following formula (X),
Figure 03_image001
(wherein, X core represents a divalent aliphatic group, X 1 end and X 2 end each independently represent an aromatic ring that may have substituents, and at least one of X 1 end and X 2 end is a group selected from unsaturated aliphatic Aromatic rings with one or more of aromatic hydrocarbon groups, halogen atoms, alkyl groups, and aryl groups as substituents).
如請求項1之二酯化合物,其中X core中,2價脂肪族基之碳原子數為6以上。 The diester compound according to claim 1, wherein in the X core , the number of carbon atoms in the divalent aliphatic group is 6 or more. 如請求項1之二酯化合物,其中X core中,2價脂肪族基為伸烷基。 The diester compound according to claim 1, wherein in X core , the divalent aliphatic group is an alkylene group. 如請求項1之二酯化合物,其中X 1 end及X 2 end之兩者為具有不飽和脂肪族烴基作為取代基之芳香環。 The diester compound according to claim 1, wherein both of X 1 end and X 2 end are aromatic rings having unsaturated aliphatic hydrocarbon groups as substituents. 如請求項1之二酯化合物,其中X 1 end及X 2 end中,不飽和脂肪族烴基為烯丙基。 The diester compound according to claim 1, wherein in X 1 end and X 2 end , the unsaturated aliphatic hydrocarbon group is an allyl group. 如請求項1之二酯化合物,其中X 1 end及X 2 end中,芳香環為碳原子數6~14之芳香族碳環。 The diester compound as claimed in item 1, wherein in X 1 end and X 2 end , the aromatic ring is an aromatic carbocyclic ring with 6 to 14 carbon atoms. 如請求項1之二酯化合物,其於25℃下為液狀。The diester compound of claim 1, which is liquid at 25°C. 如請求項1之二酯化合物,其於25℃下之黏度為300mPa·s以下。The diester compound according to Claim 1 has a viscosity of 300 mPa·s or less at 25°C. 一種樹脂交聯劑,其包含以下述式(X)表示之二酯化合物,
Figure 03_image003
(式中, X core表示2價脂肪族基, X 1 end及X 2 end分別獨立表示可具有取代基之芳香環)。
A resin crosslinking agent comprising a diester compound represented by the following formula (X),
Figure 03_image003
(In the formula, X core represents a divalent aliphatic group, and X 1 end and X 2 end each independently represent an aromatic ring which may have a substituent).
如請求項9之樹脂交聯劑,其中二酯化合物係如請求項1至8中任一項之二酯化合物。The resin cross-linking agent as claimed in item 9, wherein the diester compound is the diester compound as claimed in any one of items 1 to 8. 一種樹脂組成物,其係包含二酯化合物(X)與交聯性樹脂(Y)之樹脂組成物,二酯化合物(X)係以下述式(X)表示,
Figure 03_image005
(式中, X core表示2價脂肪族基, X 1 end及X 2 end分別獨立表示可具有取代基之芳香環)。
A resin composition, which is a resin composition comprising a diester compound (X) and a crosslinkable resin (Y), wherein the diester compound (X) is represented by the following formula (X),
Figure 03_image005
(In the formula, X core represents a divalent aliphatic group, and X 1 end and X 2 end each independently represent an aromatic ring which may have a substituent).
如請求項11之樹脂組成物,其中二酯化合物(X)係如請求項1至8中任一項之二酯化合物。The resin composition according to claim 11, wherein the diester compound (X) is the diester compound according to any one of claims 1-8. 如請求項11之樹脂組成物,其中交聯性樹脂(Y)係選自由熱硬化性樹脂及自由基聚合性樹脂所成之群之1種以上。The resin composition according to claim 11, wherein the crosslinkable resin (Y) is at least one selected from the group consisting of thermosetting resins and radically polymerizable resins. 如請求項11之樹脂組成物,其中進而包含無機填充材。The resin composition according to claim 11, further comprising an inorganic filler. 如請求項11之樹脂組成物,其中進而包含有機溶劑。The resin composition according to claim 11, further comprising an organic solvent. 如請求項11之樹脂組成物,其係半導體密封用。Such as the resin composition of claim 11, which is used for sealing semiconductors. 如請求項11之樹脂組成物,其係印刷配線板之絕緣層用。The resin composition as claimed in item 11 is used for the insulating layer of a printed wiring board. 一種樹脂薄片,其係包含支撐體與設於該支撐體上之如請求項11至17中任一項之樹脂組成物之層。A resin sheet comprising a support and a layer of the resin composition according to any one of claims 11 to 17 disposed on the support. 一種預浸片,其係於薄片狀纖維基材中含浸如請求項11至17中任一項之樹脂組成物。A prepreg, which is impregnated with the resin composition according to any one of claims 11 to 17 in a sheet-shaped fiber substrate. 一種如請求項11至17中任一項之樹脂組成物之硬化物。A cured product of the resin composition according to any one of claims 11 to 17. 一種半導體晶片封裝,其係包含由如請求項11至16中任一項之樹脂組成物之硬化物而成之密封層。A semiconductor chip package comprising a sealing layer made of a hardened resin composition according to any one of claims 11 to 16. 如請求項21之半導體晶片封裝,其係扇出(Fan-Out)型封裝。Such as the semiconductor chip package of claim 21, which is a fan-out (Fan-Out) package. 一種印刷配線板,其係包含由如請求項11~15、17中任一項之樹脂組成物之硬化物而成之絕緣層。A printed wiring board comprising an insulating layer made of a hardened resin composition according to any one of Claims 11-15, 17. 一種半導體裝置,其係包含如請求項21或22之半導體晶片封裝或如請求項23之印刷配線板。A semiconductor device comprising the semiconductor chip package according to Claim 21 or 22 or the printed wiring board according to Claim 23.
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