TW202300806A - Mechanical joint, steel pipe with joint, method of manufacturing steel pipe with joint, structure, method of constructing structure, and method of designing mechanical joint - Google Patents
Mechanical joint, steel pipe with joint, method of manufacturing steel pipe with joint, structure, method of constructing structure, and method of designing mechanical joint Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/24—Prefabricated piles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L37/00—Couplings of the quick-acting type
- F16L37/08—Couplings of the quick-acting type in which the connection between abutting or axially overlapping ends is maintained by locking members
- F16L37/12—Couplings of the quick-acting type in which the connection between abutting or axially overlapping ends is maintained by locking members using hooks, pawls or other movable or insertable locking members
- F16L37/133—Couplings of the quick-acting type in which the connection between abutting or axially overlapping ends is maintained by locking members using hooks, pawls or other movable or insertable locking members using flexible hooks
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Abstract
Description
本發明是有關於一種用於鋼管彼此的接合的機械式接頭、包括機械式接頭的具接頭的鋼管、具接頭的鋼管的製造方法、機械式接頭、以及包括經機械式接頭所接合的多個鋼管的結構體、結構體的施工方法以及機械式接頭的設計方法。The present invention relates to a mechanical joint for joining steel pipes, a steel pipe with a joint including a mechanical joint, a method for manufacturing a steel pipe with a joint, a mechanical joint, and a plurality of joints including a mechanical joint. The structure of the steel pipe, the construction method of the structure, and the design method of the mechanical joint.
先前,對於鋼管彼此的接合,主要使用焊接,但近年來有工期的縮短或品質管理上的問題,亦逐漸使用機械接合。關於該機械式接合,於專利文獻1揭示有一種僅插入便可接合的施工性優異的接頭。In the past, welding was mainly used to join steel pipes, but in recent years, due to the shortening of construction period and problems in quality control, mechanical joining has gradually been used. Regarding this mechanical joining,
專利文獻1所記載的「鋼管的接頭結構」於成為接合對象的鋼管的端部分別設置外側接頭管及內側接頭管,藉由使該些外側接頭管與內側接頭管於管軸方向互相插入並嵌合,從而將鋼管接合。外側接頭管及內側接頭管中的任一者的頂端於圓周方向經分割,且可於徑向撓曲。於軸向施加壓入負荷,使外側接頭管及內側接頭管中的任一者的頂端撓曲而插入。此時,撓曲於插入的結束位置還原,並且形成於內側接頭管的外周面的凸部與形成於外側接頭管的內周面的卡合部卡合而嵌合,或者形成於外側接頭管的內周面的凸部與形成於內側接頭管的外周面的卡合部卡合而嵌合。
[現有技術文獻]
[專利文獻]
In the "joint structure of steel pipes" described in
專利文獻1:日本專利特開2004-36329號公報Patent Document 1: Japanese Patent Laid-Open No. 2004-36329
[發明所欲解決之課題]
專利文獻1所記載的接頭中,頂端於圓周方向經分割的部分因其剖面為圓弧狀,故而與剖面矩形狀相比彎曲剛性更高,於使接頭彼此嵌合時需要大的壓入負荷。而且,通常接頭需要與鋼管同等的壓縮、拉伸強度,故而若根據鋼管的規格來增加接頭的板厚,則需要更大的壓入負荷。基於插入的嵌合所需要的壓入負荷增大會使施工性劣化,故而正研究降低壓入負荷的方法。
[Problem to be Solved by the Invention]
In the joint described in
因此,為了降低必要的壓入負荷,考慮使撓曲部分的分割數增加,但於切削該部分進行製作的情形時,切削部位數增加而耗費加工成本。進而,有時伴隨分割數的增加而使該部分的強度降低,因搬運時或作業時的預料之外的負荷而產生扭轉等不可逆的變形,有於施工時無法嵌合之虞。因此,謀求可不增加分割數而降低壓入負荷的機械式接頭。Therefore, in order to reduce the necessary press-fitting load, it is conceivable to increase the number of divisions of the flexure portion, but when this portion is cut for fabrication, the number of cutting parts increases and processing costs are consumed. Furthermore, as the number of divisions increases, the strength of the portion may decrease, and irreversible deformation such as torsion may occur due to an unexpected load during transportation or work, and there is a possibility that the fitting may not be possible during construction. Therefore, there is a demand for a mechanical joint that can reduce the press-fitting load without increasing the number of divisions.
本發明是鑒於所述課題而成,其目的在於提供一種機械式接頭、具接頭的鋼管、具接頭的鋼管的製造方法、結構體、結構體的施工方法以及機械式接頭的設計方法,可不導致加工成本的增大及強度的降低,降低嵌合所需要的壓入負荷而提高施工性。 [解決課題之手段] The present invention is made in view of the above problems, and its purpose is to provide a mechanical joint, a steel pipe with a joint, a method for manufacturing a steel pipe with a joint, a structure, a construction method for a structure, and a design method for a mechanical joint without causing The increase in processing cost and the decrease in strength reduce the press-fit load required for fitting and improve workability. [Means to solve the problem]
本發明的一態樣的機械式接頭包括:內側接頭管及外側接頭管,分別設於成為接合對象的鋼管的端部,所述內側接頭管及所述外側接頭管中的任一者包含於圓周方向等間隔地分割且可於徑向撓曲的分割片,且所述機械式接頭包括:凸部,形成於所述內側接頭管的外周面;卡合部,形成於所述外側接頭管的內周面,於所述內側接頭管與所述外側接頭管嵌合完成的狀態下卡合於所述凸部,與所述凸部一併對抗拉伸負荷;以及導引部,設於所述外側接頭管的較所述卡合部更靠頂端側,於使所述內側接頭管與所述外側接頭管嵌合的中途抵接於所述凸部,與所述凸部協作而使所述分割片撓曲,並且將經撓曲的狀態維持至所述卡合部為止,並且所述分割片分組為滿足下述條件(1)、條件(2)的多個組,以於嵌合過程中以同一組的分割片為單位使達到最大撓曲的時序錯開的方式構成。 (1)屬於同一組的分割片的於所述導引部中產生最大撓曲的軸向位置相同,且各組中所述軸向位置不同 (2)對於屬於同一組的分割片,若對相鄰的分割片彼此以直線連結圓周方向的中心,則形成通過管的中心的直線、或者重心與管的中心一致的多邊形 A mechanical joint according to one aspect of the present invention includes: an inner joint pipe and an outer joint pipe respectively provided at ends of steel pipes to be joined, and either one of the inner joint pipe and the outer joint pipe is contained in The divided pieces are divided at equal intervals in the circumferential direction and can be flexed in the radial direction, and the mechanical joint includes: a convex part formed on the outer peripheral surface of the inner joint pipe; an engaging part formed on the outer joint pipe The inner peripheral surface of the inner joint pipe engages with the convex part in the state where the inner joint pipe and the outer joint pipe are fitted, and resists the tensile load together with the convex part; and the guide part is provided on The front end side of the outer joint pipe is closer to the engagement portion than the engaging portion, and abuts against the convex part during fitting of the inner joint pipe and the outer joint pipe, and cooperates with the convex part to The split pieces are flexed and the bent state is maintained until the engaging portion, and the split pieces are grouped into a plurality of groups satisfying the following conditions (1) and (2) so as to be embedded in In the combination process, the timing of reaching the maximum deflection is staggered in units of the same group of split slices. (1) The split pieces belonging to the same group have the same axial position at which the maximum deflection occurs in the guide portion, and the axial positions are different in each group (2) For the divided pieces belonging to the same group, if the adjacent divided pieces are connected to the centers in the circumferential direction by a straight line, a straight line passing through the center of the tube or a polygon whose center of gravity coincides with the center of the tube is formed
本發明的一態樣的機械式接頭包括:內側接頭管及外側接頭管,分別設於成為接合對象的鋼管的端部,所述內側接頭管及所述外側接頭管中的任一者包含於圓周方向等間隔地分割且可於徑向撓曲的分割片,且所述機械式接頭包括:凸部,形成於所述外側接頭管的內周面;卡合部,形成於所述內側接頭管的外周面,於所述外側接頭管與所述內側接頭管嵌合完成的狀態下卡合於所述凸部,與所述凸部一併對抗拉伸負荷;以及導引部,設於所述內側接頭管的較所述卡合部更靠頂端側,於使所述外側接頭管與所述內側接頭管嵌合的中途抵接於所述凸部,與所述凸部協作而使所述分割片撓曲,並且將經撓曲的狀態維持至所述卡合部為止,並且所述分割片分組為滿足下述條件(1)、條件(2)的多個組,以於嵌合過程中以同一組的分割片為單位使達到最大撓曲的時序錯開的方式構成。 (1)屬於同一組的分割片的於所述導引部中產生最大撓曲的軸向位置相同,且各組中所述軸向位置不同 (2)對於屬於同一組的分割片,若對相鄰的分割片彼此以直線連結圓周方向的中心,則形成通過管的中心的直線、或者重心與管的中心一致的多邊形 A mechanical joint according to one aspect of the present invention includes: an inner joint pipe and an outer joint pipe respectively provided at ends of steel pipes to be joined, and either one of the inner joint pipe and the outer joint pipe is contained in The divided piece is divided at equal intervals in the circumferential direction and can be flexed in the radial direction, and the mechanical joint includes: a convex part formed on the inner peripheral surface of the outer joint pipe; an engaging part formed on the inner joint The outer peripheral surface of the pipe engages with the convex portion in a state where the outer joint pipe and the inner joint pipe are fitted together, and resists a tensile load together with the convex portion; and the guide portion is provided on The end side of the inner joint pipe is closer to the engaging portion than the engaging portion, and abuts against the convex portion during the fitting of the outer joint pipe and the inner joint pipe, and cooperates with the convex portion to The split pieces are flexed and the bent state is maintained until the engaging portion, and the split pieces are grouped into a plurality of groups satisfying the following conditions (1) and (2) so as to be embedded in In the combination process, the timing of reaching the maximum deflection is staggered in units of the same group of split slices. (1) The split pieces belonging to the same group have the same axial position at which the maximum deflection occurs in the guide portion, and the axial positions are different in each group (2) For the divided pieces belonging to the same group, if the adjacent divided pieces are connected to the centers in the circumferential direction by a straight line, a straight line passing through the center of the tube or a polygon whose center of gravity coincides with the center of the tube is formed
本發明的一態樣的機械式接頭於所述發明中,於一個所述組的分割片達到最大撓曲之前,其他組的分割片不開始徑向的撓曲。In the mechanical joint according to one aspect of the present invention, in the above-mentioned invention, the split pieces of the other set do not start radial deflection until the split pieces of one set reach the maximum deflection.
本發明的一態樣的具接頭的鋼管於兩端或一端包括所述發明的機械式接頭中的內側接頭管及/或外側接頭管。A steel pipe with a joint according to one aspect of the present invention includes the inner joint pipe and/or the outer joint pipe in the mechanical joint of the above-mentioned invention at both ends or at one end.
本發明的一態樣的具接頭的鋼管的製造方法為製造所述發明的具接頭的鋼管的方法,且於成為接合對象的鋼管的端部,分別安裝所述發明的機械式接頭中的外側接頭管及/或內側接頭管。A method of manufacturing a steel pipe with a joint according to an aspect of the present invention is a method of manufacturing the steel pipe with a joint of the above-mentioned invention, and the outer sides of the mechanical joints of the above-mentioned invention are respectively attached to the ends of the steel pipes to be joined. Connector tube and/or inner connector tube.
本發明的一態樣的結構體包括所述發明的機械式接頭、及經所述機械式接頭所接合的多個鋼管。A structure according to one aspect of the present invention includes the mechanical joint of the invention described above, and a plurality of steel pipes joined via the mechanical joint.
本發明的一態樣的結構體的施工方法為對所述發明的結構體進行施工的方法,且將於端部安裝有所述外側接頭管的鋼管、與於端部安裝有所述內側接頭管的鋼管中的任一者豎立設置於地中,於所述狀態下將另一個鋼管配置於其中一個所述鋼管之上,使所述內側接頭管與所述外側接頭管嵌合而進行接合。A method of constructing a structure according to an aspect of the present invention is a method of constructing the structure of the above invention, in which a steel pipe with the outer joint pipe attached to its end and a steel pipe with the inner joint attached to its end are constructed. Any one of the steel pipes of the pipe is erected in the ground, and the other steel pipe is placed on one of the steel pipes in this state, and the inner joint pipe and the outer joint pipe are fitted and joined. .
本發明的一態樣的機械式接頭的設計方法設計機械式接頭,所述機械式接頭包括:內側接頭管及外側接頭管,分別設於成為接合對象的鋼管的端部,所述內側接頭管及所述外側接頭管中的任一者包含於圓周方向等間隔地分割且可於徑向撓曲的分割片,且所述機械式接頭包括:凸部,形成於所述內側接頭管的外周面;卡合部,形成於所述外側接頭管的內周面,於所述內側接頭管與所述外側接頭管嵌合完成的狀態下卡合於所述凸部,與所述凸部一併對抗拉伸負荷;以及導引部,設於所述外側接頭管的較所述卡合部更靠頂端側,於使所述內側接頭管與所述外側接頭管嵌合的中途抵接於所述凸部,與所述凸部協作而使所述分割片撓曲,並且將經撓曲的狀態維持至所述卡合部為止,並且所述機械式接頭的設計方法中,將所述分割片分組為滿足下述條件(1)、條件(2)的多個組,於嵌合過程中以同一組的分割片為單位使達到最大撓曲的時序錯開,並且將因分割片的撓曲而產生的水平方向的應力抵消。 (1)屬於同一組的分割片的於所述導引部中產生最大撓曲的軸向位置相同,且各組中所述軸向位置不同 (2)對於屬於同一組的分割片,若對相鄰的分割片彼此以直線連結圓周方向的中心,則形成通過管的中心的直線、或者重心與管的中心一致的多邊形 A method for designing a mechanical joint according to an aspect of the present invention designs a mechanical joint including: an inner joint pipe and an outer joint pipe respectively provided at ends of steel pipes to be joined, and the inner joint pipe and any one of the outer joint pipes includes split pieces that are divided at equal intervals in the circumferential direction and are radially deflectable, and the mechanical joint includes: a convex portion formed on the outer periphery of the inner joint pipe surface; an engaging portion formed on the inner peripheral surface of the outer joint pipe, and engages with the convex portion in the state where the inner joint pipe and the outer joint pipe are fitted together, and is aligned with the convex portion and resists a tensile load; and a guide part provided on the distal end side of the outer joint pipe than the engaging part, and abuts against the inner joint pipe in the middle of fitting the inner joint pipe with the outer joint pipe. The convex part cooperates with the convex part to deflect the divided piece and maintain the deflected state until the engaging part, and in the design method of the mechanical joint, the The split pieces are grouped into multiple groups that satisfy the following conditions (1) and (2). The stress in the horizontal direction produced by the curvature is offset. (1) The split pieces belonging to the same group have the same axial position at which the maximum deflection occurs in the guide portion, and the axial positions are different in each group (2) For the divided pieces belonging to the same group, if the adjacent divided pieces are connected to the center of the circumferential direction by a straight line, a straight line passing through the center of the tube or a polygon whose center of gravity coincides with the center of the tube is formed
本發明的一態樣的機械式接頭的設計方法設計機械式接頭,所述機械式接頭包括:內側接頭管及外側接頭管,分別設於成為接合對象的鋼管的端部,所述內側接頭管及所述外側接頭管中的任一者包含於圓周方向等間隔地分割且可於徑向撓曲的分割片,且所述機械式接頭包括:凸部,形成於所述外側接頭管的內周面;卡合部,形成於所述內側接頭管的外周面,於所述外側接頭管與所述內側接頭管嵌合完成的狀態下卡合於所述凸部,與所述凸部一併對抗拉伸負荷;以及導引部,設於所述內側接頭管的較所述卡合部更靠頂端側,於使所述外側接頭管與所述內側接頭管嵌合的中途抵接於所述凸部,與所述凸部協作而使所述分割片撓曲,並且將經撓曲的狀態維持至所述卡合部為止,並且所述機械式接頭的設計方法中,將所述分割片分組為滿足下述條件(1)、條件(2)的多個組,於嵌合過程中以同一組的分割片為單位使達到最大撓曲的時序錯開,並且將因分割片的撓曲而產生的水平方向的應力抵消。 (1)屬於同一組的分割片的於所述導引部中產生最大撓曲的軸向位置相同,且各組中所述軸向位置不同 (2)對於屬於同一組的分割片,若對相鄰的分割片彼此以直線連結圓周方向的中心,則形成通過管的中心的直線、或者重心與管的中心一致的多邊形 [發明的效果] A method for designing a mechanical joint according to an aspect of the present invention designs a mechanical joint including: an inner joint pipe and an outer joint pipe respectively provided at ends of steel pipes to be joined, and the inner joint pipe and any one of the outer joint pipes includes split pieces that are equally spaced in the circumferential direction and can be flexibly radially divided, and the mechanical joint includes: a convex portion formed in the inner portion of the outer joint pipe Peripheral surface; an engaging portion formed on the outer peripheral surface of the inner joint pipe, and engages with the convex portion in the state where the outer joint pipe and the inner joint pipe are fitted together, and is aligned with the convex portion and resist a tensile load; and a guide part provided on the front end side of the inner joint pipe than the engaging part, and abuts against the inner joint pipe in the middle of fitting the outer joint pipe with the inner joint pipe. The convex part cooperates with the convex part to deflect the divided piece and maintain the deflected state until the engaging part, and in the design method of the mechanical joint, the The split pieces are grouped into multiple groups that satisfy the following conditions (1) and (2). The stress in the horizontal direction produced by the curvature is offset. (1) The split pieces belonging to the same group have the same axial position at which the maximum deflection occurs in the guide portion, and the axial positions are different in each group (2) For the divided pieces belonging to the same group, if the adjacent divided pieces are connected to the centers in the circumferential direction by a straight line, a straight line passing through the center of the tube or a polygon whose center of gravity coincides with the center of the tube is formed [Effect of the invention]
根據本發明,分割片以滿足既定條件的方式分組為多個組,於嵌合過程中以同一組的分割片為單位使達到最大撓曲的時序錯開,藉此可降低嵌合所需要的壓入負荷,施工性提高。而且,根據本發明,可不增加分割片的個數而降低壓入負荷,故而加工成本亦不會增大或強度亦不會降低。According to the present invention, the split pieces are grouped into a plurality of groups in such a way that the predetermined conditions are met, and the timing of reaching the maximum deflection is staggered in units of the same group of split pieces during the fitting process, thereby reducing the pressure required for fitting. The input load improves the constructability. Furthermore, according to the present invention, the press-fitting load can be reduced without increasing the number of divided pieces, so that the processing cost does not increase or the strength does not decrease.
於說明本發明的一實施形態的機械式接頭之前,基於圖11、圖12、圖13、圖14A、圖14B、圖14C及圖14D對先前的機械式接頭的結構加以說明。Before describing the mechanical joint according to one embodiment of the present invention, the structure of a conventional mechanical joint will be described based on FIGS. 11 , 12 , 13 , 14A, 14B, 14C, and 14D.
如圖11所示,先前的機械式接頭23的一例包含:內側接頭管5及外側接頭管25,分別設於成為接合對象的鋼管3的端部。內側接頭管5與外側接頭管25上下相向地配置。於圖11的狀態下,對配置於上方的內側接頭管5施加軸向的負荷而將內側接頭管5插入至外側接頭管25,使內側接頭管5與外側接頭管25嵌合,如圖12所示般使上下的鋼管3接合。As shown in FIG. 11 , an example of a conventional
內側接頭管5具有焊接接合於鋼管3的基端部9,於基端部9的頂端側,設有於外徑較基端部9更小的圓筒狀的構件形成沿軸向延伸的狹縫進行分割而成的分割片11。圖13為圖11的A-A箭視圖,僅圖示分割片11的頂端部。如圖11及圖13所示,機械式接頭23中,將內側接頭管5的頂端例如一分為八,於圓周方向等間隔地排列有剖面圓弧狀的八個分割片11。分割片11可於徑向撓曲,於頂端部的外周面形成有向外方突出的凸部13。The
外側接頭管25的內徑小於內側接頭管5的形成有凸部13的部位的外徑,於外側接頭管25的內周面的基端側形成有凹部15。於將內側接頭管5插入至外側接頭管25進行嵌合的中途,外側接頭管25的內周面與內側接頭管5的凸部13擠壓接觸,藉此內側接頭管5的分割片11向徑向內側撓曲。於插入完成狀態下,分割片11的撓曲還原,並且內側接頭管5的凸部13進入外側接頭管25的凹部15而嵌合完成。The inner diameter of the
基於圖14A、圖14B、圖14C及圖14D對內側接頭管5與外側接頭管25的接合過程加以更具體說明。圖14A~圖14D示意性地表示圖11的B部的軸向的剖面。如圖14A所示,於外側接頭管25的內周面,設有卡合部17及導引部19。卡合部17構成凹部15的側壁,並且與內側接頭管5的凸部13卡合。導引部19於將內側接頭管5插入至外側接頭管25進行嵌合的中途,與凸部13協作而使分割片11撓曲,並且將經撓曲的狀態維持至卡合部17為止。導引部19具有使分割片11開始撓曲且引導至最大撓曲為止的傾斜面部19a、及將最大撓曲維持至卡合部17為止的平坦面部19b。而且,於內側接頭管5的凸部13的頂端外周側,形成有與導引部19的傾斜面部19a對應的形狀的傾斜面部13a。The process of joining the
圖14A表示使內側接頭管5與外側接頭管25擠壓接觸之前、即分割片11開始撓曲之前的狀態。再者,將此時的凸部13的軸向位置設為X
0。若藉由對內側接頭管5施加軸向的負荷而使分割片11向下方移動,則如圖14B所示,內側接頭管5的凸部13的傾斜面部13a與外側接頭管25的導引部19的傾斜面部19a接觸,藉此擠壓凸部13而使分割片11向半徑內側方向撓曲。藉由如此般於導引部19及凸部13分別設有對應形狀的傾斜面部19a、傾斜面部13a,從而可將管軸向的力變換為徑向的力,順利地進行基於插入的嵌合。再者,圖14B表示凸部13的外周面到達傾斜面部19a的頂點時、即分割片11撓曲得最多的狀態。而且,將此時的凸部13的軸向位置設為X
1。
FIG. 14A shows a state before the inner
然後,如圖14C所示,將分割片11維持於最大撓曲的狀態而進行插入。將此處的圖14C所示的凸部13的軸向位置設為X
2。於外側接頭管25的頂端部抵接於內側接頭管5的基端部9時,如圖14D所示,分割片11的撓曲還原,並且凸部13與卡合部17卡合併嵌合而接合完成。將此時的凸部13的軸向位置設為X
3。
Then, as shown in FIG. 14C , the
如所述般接合完成的機械式接頭23中,針對作用於內側接頭管5與外側接頭管25的軸向的壓縮負荷,由內側接頭管5的基端部9與外側接頭管25的頂端部進行對抗。而且,機械式接頭23中,針對作用於內側接頭管5與外側接頭管25的軸向的拉伸負荷,由內側接頭管5的凸部13與外側接頭管25的卡合部17進行對抗。In the mechanical joint 23 joined as described above, the
所述接合過程中,插入內側接頭管5所需要的負荷視分割片11的撓曲狀態而不同。使用圖15對該方面進行說明。圖15為表示軸向的位移與使一個分割片11撓曲進行插入所需要的負荷的大小的關係的圖表。During the joining process, the load required to insert the inner
如圖15所示,於導引部19的傾斜面部19a與凸部13的傾斜面部13a抵接,一方面使分割片11撓曲一方面插入進行嵌合的過程(X
0~X
1)中,插入需要大的負荷。尤其於分割片11達到最大撓曲時(X
1),需要最大的負荷。另一方面,於導引部19的平坦面部19b或卡合部17的內周面與凸部13的外周面抵接,一方面維持最大撓曲一方面插入進行嵌合的過程(X
1~X
3)中,只要有超過內側接頭管5與外側接頭管25之間的摩擦阻力的負荷即可,因而能以小的負荷進行嵌合。
As shown in FIG. 15 , when the
圖15為表示一方面使一個分割片11撓曲一方面插入進行嵌合所需要的負荷的圖表,圖15所示般的負荷於其他七個分割片11中亦分別同樣地需要。即,圖11~圖13所示的機械式接頭23的情形時,八個分割片11一致地撓曲,故而插入內側接頭管5進行嵌合所需要的負荷成為圖15所示的負荷的約8倍。FIG. 15 is a graph showing the load required for insertion and fitting while bending one
如上文所述,於先前的機械式接頭23中,使所有分割片11一致地撓曲進行插入。因此,於八個分割片11同時達到最大撓曲(X1)時,需要特別大的負荷。根據所述觀點,本發明者想出了使各分割片11達到最大撓曲的時序錯開的方法。藉此,可降低將機械式接頭23總體插入所需要的負荷的最大值。As described above, in the conventional mechanical joint 23 , all the
此外,於使用所述機械式接頭23將鋼管3接合的情形時,將安裝有外側接頭管25的鋼管3與安裝有內側接頭管5的鋼管3中的任一者豎立設置於地中,利用起重機將另一者吊起等並配置於豎立設置於地中的鋼管3的上方進行插入。此時,難以限制由起重機吊起的上側的鋼管3的水平方向的活動,因而較佳為使接合過程中分割片11撓曲時產生的水平方向的應力總體抵消。於該方面而言,先前的機械式接頭23中,將各分割片11的圓弧的中心(圖13中為×記號)連結的多邊形(圖13中為二點鏈線)的重心與管的中心21一致。藉此,將因分割片11的撓曲而產生的水平方向的應力抵消。插入時的水平方向的應力的抵消於如所述般使分割片11達到最大撓曲的時序錯開的情形時亦應考慮。本發明基於該見解而成。以下說明的一實施形態中,以將內側接頭管例如一分為八的情況為例進行說明。再者,以下的說明中,對與表示先前例的圖11~圖14A至圖14D相同的部分標註相同符號。In addition, when the
本發明的一實施形態的機械式接頭1包括:內側接頭管5及外側接頭管7,分別設於成為接合對象的鋼管3的端部。內側接頭管5包含於圓周方向等間隔地一分為八且於徑向可撓曲的分割片11。於分割片11的外周面形成有凸部13。於外側接頭管7的內周面,設有卡合部17,該卡合部17於內側接頭管5與外側接頭管7嵌合完成的狀態下卡合於凸部13,與凸部13一併對抗拉伸負荷。於外側接頭管7的較卡合部17更靠頂端側,設有導引部19,該導引部19於使內側接頭管5與外側接頭管7嵌合的中途抵接於凸部13,與凸部13協作而使分割片11撓曲,並且將經撓曲的狀態維持至卡合部17為止。導引部19具有使分割片11開始撓曲且引導至最大撓曲的傾斜面部19a、及將最大撓曲維持至卡合部17為止的平坦面部19b。而且,於內側接頭管5的凸部13的頂端外周側,形成有與導引部19的傾斜面部19a對應的形狀的傾斜面部13a。這些結構與圖11~圖14D中說明的先前的機械式接頭23相同,故而省略說明。以下,對本實施形態的特徵部分加以具體說明。A mechanical joint 1 according to an embodiment of the present invention includes an inner
本實施形態的內側接頭管5除了分割片11以外,具有與先前例相同的形狀。本實施形態的八個分割片11分為滿足以下的條件(1)及條件(2)的多個組。八個分割片11以於嵌合過程中以同一組的分割片為單位使達到最大撓曲的時期錯開的方式構成。The inner
<條件>
(1)屬於同一組的分割片的於導引部中產生最大撓曲的軸向位置相同,且各組中軸向位置不同
(1)的條件是用於在嵌合過程以同一組的分割片為單位使達到最大撓曲的時序(時期)錯開。
(2)對於屬於同一組的分割片,若對相鄰的分割片彼此以直線連結圓周方向的中心,則形成通過管的中心的直線、或者重心與管的中心一致的多邊形
(2)的條件為用以將機械式接頭的嵌合過程中因分割片11的撓曲而產生的水平方向的應力總體抵消的條件。
<Conditions>
(1) The split pieces belonging to the same group have the same axial position where the maximum deflection occurs in the guide part, and the axial positions are different in each group
The condition of (1) is to stagger the timing (period) at which the maximum deflection is achieved in units of divided slices of the same group during the fitting process.
(2) For the divided pieces belonging to the same group, if the adjacent divided pieces are connected to the centers in the circumferential direction by a straight line, a straight line passing through the center of the tube or a polygon whose center of gravity coincides with the center of the tube is formed
The condition of (2) is a condition for completely canceling the stress in the horizontal direction generated by the deflection of the
作為滿足該些條件(1)、(2)的前提,分割數為4以上。於分割數為3以下的情形時,有時一個分割片屬於一個組,於該情形時,無法形成條件(2)的直線或多邊形。As a prerequisite for satisfying these conditions (1) and (2), the number of divisions is four or more. When the number of divisions is 3 or less, one division piece may belong to one group, and in this case, the straight line or polygon of the condition (2) cannot be formed.
本實施形態中,內側接頭管5的八個分割片11如圖2所示,分為A
1~A
4與B
1~B
4此兩個組。根據條件(1),使各組的分割片11撓曲的傾斜面部19a的軸向位置於各組中不同。圖1A為A
1~A
4的分割片11及與A
1~A
4的分割片11抵接的部分的導引部19的剖面圖。圖1B為B
1~B
4的分割片11及與B
1~B
4的分割片11抵接的部分的導引部19的剖面圖。圖1A及圖1B表示將內側接頭管5插入至外側接頭管7的初期的狀態。
In this embodiment, the eight divided
如圖1A所示,A
1~A
4的分割片11抵接的傾斜面部19a形成於X
0~X
1之間,作為撓曲達到最大的位置的、傾斜面部19a的頂上的位置為X
1。而且,如圖1B所示,B
1~B
4的分割片11抵接的傾斜面部19a形成於X
1~X
2之間,作為撓曲達到最大的位置的、傾斜面部19a的頂上的位置為X
2。
As shown in FIG. 1A, the
藉此,於圖1A及圖1B所示的插入的初期階段中,A
1~A
4的分割片11為抵接於傾斜面部19a而撓曲的中途的狀態,相對於此,B
1~B
4的分割片11不抵接於傾斜面部19a,亦不產生撓曲。
Thereby, in the initial stage of insertion shown in FIG. 1A and FIG. 1B , the
繼而,將自圖1A及圖1B的位置進一步插入內側接頭管5的狀態分別示於圖1C及圖1D。如圖1C及圖1D所示,於A
1~A
4的分割片11為與平坦面部19b抵接而維持最大撓曲的狀態時,B
1~B
4的分割片11成為抵接於傾斜面部19a而撓曲的中途的狀態。
Next, the states where the inner
如此,於本實施形態中,各分割片11達到最大撓曲的軸向位置於同一組中為相同位置,並且於各組中成為不同位置。換言之,嵌合過程中,以同一組的分割片11為單位而達到最大撓曲的時序錯開。Thus, in the present embodiment, the axial positions at which the
而且,於本實施形態中,如圖2所示,同一組的分割片11中,若對相鄰的分割片彼此以直線連結圓周方向的中心,則分別形成重心與管的中心21一致的四邊形(圖2中,二點鏈線)(條件(2))。再者,於圖2中,以×記號表示A
1~A
4的分割片11的組,以□記號表示B
1~B
4的分割片11的組。而且,設所述「圓周方向的中心」於各分割片11中於軸向為相同位置。於A
1~A
4的分割片11撓曲時,由配置於彼此相向的位置的、A
1與A
3的分割片11彼此及A
2與A
4的分割片11彼此將水平方向的應力抵消,故而總體不產生水平方向的應力。同樣地,於B
1~B
4的分割片11撓曲時,由配置於彼此相向的位置的、B
1與B
3的分割片11彼此及B
2與B
4的分割片11彼此將水平方向的應力抵消,故而總體不產生水平方向的應力。
Moreover, in the present embodiment, as shown in FIG. 2 , among the divided
繼而,對如以上般構成的本實施形態的機械式接頭1的負荷的降低效果進行以下說明。首先,作為比較例,對將如圖2般一分為八的內側接頭管5插入至先前的外側接頭管25(參照圖14A~圖14D)進行嵌合的情形加以說明。如上文所述,先前的外側接頭管25中,八個分割片11抵接的傾斜面部19a全部於軸向形成於相同位置(圖14A~圖14D所示的X
0~X
1的位置)。將如上所述的、於先前的外側接頭管25插入內側接頭管5進行嵌合的情形時的軸向的位移與插入所需要的負荷的關係分別示於圖3A、圖3B及圖3C。
Next, the effect of reducing the load of the
圖3A表示於先前的外側接頭管25中,使相當於圖2所示的A
1~A
4的位置的四個分割片11撓曲所需要的負荷及產生撓曲的時序。如圖3A所示,於A
1~A
4的分割片11達到最大撓曲(X
1)時,需要最大的負荷。圖3B表示於先前的外側接頭管25中,使相當於圖2所示的B
1~B
4的位置的四個分割片11撓曲所需要的負荷及產生撓曲的時序。如圖3B所示,B
1~B
4的分割片11亦於與A
1~A
4的分割片11相同的時序(X
1)達到最大撓曲,此時需要最大的負荷。
FIG. 3A shows the load required to deflect the four split
圖3C是將圖3A與圖3B合成而成。圖3C表示於將內側接頭管5插入至外側接頭管25進行嵌合時,使八個分割片11撓曲所需要的負荷及其時序。如圖3C所示,於A
1~A
4、B
1~B
4此八個分割片11全部達到最大撓曲(X
1)時,必要負荷達到最大值。必要負荷的最大值成為圖3A的負荷的最大值與圖3B的負荷的最大值的合計。
FIG. 3C is a combination of FIG. 3A and FIG. 3B . FIG. 3C shows loads and timings required for bending the eight split
繼而,對將圖2所示的內側接頭管5插入至本實施形態的外側接頭管7進行嵌合的情形加以說明。本實施形態的外側接頭管7中,A
1~A
4此四個分割片11抵接的傾斜面部19a分別形成於圖1A至圖1D所示的X
0~X
1的位置。而且,於外側接頭管7中,B
1~B
4此四個分割片11抵接的傾斜面部19a分別形成於圖1A至圖1D所示的X
1~X
2的位置。圖4A、圖4B及圖4C分別表示於本實施形態的外側接頭管7插入內側接頭管5進行嵌合的情形時的、軸向的位移與插入所需要的負荷的關係。
Next, a case where the inner
圖4A表示使A
1~A
4此四個分割片11撓曲所需要的負荷與產生撓曲的時序。如圖4A所示,使四個分割片11撓曲所需要的負荷於A
1~A
4的分割片11達到最大撓曲(X
1)時,達到最大。圖4B表示使B
1~B
4此四個分割片11撓曲所需要的負荷及產生撓曲的時序。如圖4B所示,使四個分割片11撓曲所需要的負荷於B
1~B
4的分割片11達到最大撓曲(X
2)時,達到最大。
FIG. 4A shows the load required to deflect the four divided
圖4C是將圖4A與圖4B合成而成。圖4C表示於將內側接頭管5插入至外側接頭管7時,使八個分割片11撓曲所需要的負荷及其時序。如圖4C所示,藉由以A
1~A
4、B
1~B
4的同一組的分割片11為單位使達到最大撓曲的時序錯開,從而將需要大的負荷的時序分散至兩處。可知,藉此,機械式接頭1的插入所需要的負荷的最大值與圖3C相比成為大致一半左右。
FIG. 4C is a combination of FIG. 4A and FIG. 4B. FIG. 4C shows the loads and timings required to deflect the eight split
再者,所述示例為下述示例,即:將八個分割片11分為兩個組,於兩個組間使達到最大撓曲的時序錯開,但例如若以相向的兩個分割片11為單位使達到最大撓曲的時序錯開,則可進一步降低最大負荷。即,設定圖2所示的A
1及A
3、A
2及A
4、B
1及B
3、B
2及B
4此四個組。而且,以於該些四個組間達到最大撓曲的時序錯開的方式,使外側接頭管7的傾斜面部19a的位置於軸向不同。藉此,與圖3C相比能以約1/4的負荷插入。
Furthermore, the above-described example is an example in which the eight split
如此,即便分割片11的個數相同,負荷的降低效果亦視組的個數而變化。於施工上,較理想為僅利用配置於上方的鋼管3的自重便可進行插入且可嵌合,故而較佳為考慮分割數、分割片11的板厚及鋼管3的重量等,設定負荷的降低目標而決定組數。In this way, even if the number of divided
而且,所述示例將內側接頭管5的頂端一分為八,但分割數不限於此。例如,通常較理想為對於鋼管直徑為400 mm以下的小鋼管將分割數設為4以上,對於超過400 mm的鋼管設為8以上。因此,作為最低限度的分割數而將內側接頭管5的頂端一分為四的示例示於圖5。於分割片11為四個的情形時,如圖5所示,可將相向的A
1與A
2、B
1與B
2分別設為同一組。於圖5的示例中,將同一組的分割片11的圓周方向的中心連結的直線(圖5中為二點鏈線)亦通過管的中心21,故而滿足本發明的條件(2)。
Also, in the example described above, the top end of the inner
再者,只要滿足本發明的條件(2),則分割片11的個數不限於2的倍數,亦可為3的倍數。例如,亦可將內側接頭管5的頂端一分為九,設定三個以直線將分割片11的圓周方向的中心連結而成的圖形成為正三角形般的組。於該情形時,三個正三角形的重心亦分別與管的中心21一致,故而為本發明的適用內(未圖示)。Furthermore, as long as the condition (2) of the present invention is satisfied, the number of divided
再者,如上文所述,本發明的條件(2)為用以於將內側接頭管5插入至外側接頭管7進行嵌合時,伴隨分割片11的撓曲而產生的水平方向的應力由在同一時序撓曲的其他分割片11的水平方向的應力抵消的條件。藉由各組滿足本發明的條件(2),從而於組內將水平方向的應力抵消,不會使施工時的作業性劣化。Furthermore, as described above, the condition (2) of the present invention is that when the inner
相對於此,將不滿足條件(2)的示例示於圖6。圖6將八個分割片11分為A
1~A
2、B
1~B
3、C
1~C
3此三個組。圖6所示的示例中,將A
1~A
2的分割片11的圓周方向的中心(圖6中參照×記號)連結的直線不通過管的中心21,故而僅使A
1~A
2的分割片11撓曲時未將水平方向的應力互相抵消。同樣地,將B
1~B
3的分割片11的中心(圖6中參照□記號)、C
1~C
3的分割片11的圓周方向的中心(圖6中參照△記號)分別連結的三角形的重心亦不與管的中心21一致,故而於同一組內未將水平方向的應力抵消。所述示例於施工時,雖然插入及嵌合所需要的負荷降低,但由起重機等吊起的上方的鋼管3產生水平方向的活動而使作業性劣化,故而欠佳。
On the other hand, an example that does not satisfy the condition (2) is shown in FIG. 6 . In FIG. 6 , eight divided
如以上般,根據本實施形態的機械式接頭1,將所有分割片11分組為多個組,分割片11抵接而產生最大撓曲的位置於各組中不同,藉此於嵌合過程中以同一組的分割片11為單位而達到最大撓曲的時序錯開,故而可降低嵌合所需要的壓入負荷,可提高施工性。而且,可不增加分割片11的個數而降低壓入負荷,故而加工成本亦不會增大或強度亦不會降低。As described above, according to the
再者,所述實施形態以下述方式構成,即:於一個組的分割片11達到最大撓曲之前,其他組的分割片11不開始徑向的撓曲,但本發明不限於此。如上文所述,分割片11達到最大撓曲時需要最大負荷,故而只要至少達到最大撓曲的時序有時間差,便可獲得本發明的效果。因此,只要以下述方式形成即可,即:至少傾斜面部19a的頂上的位置於各組中於軸向不同。Furthermore, the above-mentioned embodiment is configured such that the
(第一變形例) 而且,所述實施形態表示了將於內側插入之側(內側接頭管)加以分割的示例,但本發明不限於此,作為機械式接頭的第一變形例,亦可採用將配置於外側之側(外側接頭管)加以分割的結構。於該情形時,於外側接頭管於圓周方向等間隔地形成有可於徑向撓曲的分割片,於分割片的內周面形成有導引部。而且,內側接頭管中,於設於基端部的頂端側的、較基端部更為小徑的筒狀構件的外周面形成有凸部。所述情形時,亦只要將分割片分組為滿足下述條件(1)、條件(2)的多個組,且使形成於分割片的內周面的導引部的、產生最大撓曲的軸向位置於各組中不同,便可於嵌合過程中以同一組的分割片為單位使達到最大撓曲的時序錯開,可獲得與所述實施形態相同的效果。 (1)屬於同一組的分割片的於所述導引部中產生最大撓曲的軸向位置相同,且各組中所述軸向位置不同 (2)對於屬於同一組的分割片,若對相鄰的分割片彼此以直線連結圓周方向的中心,則形成通過管的中心的直線、或者重心與管的中心一致的多邊形 (first modified example) In addition, the above-mentioned embodiment has shown an example in which the side to be inserted inside (the inner joint pipe) is divided, but the present invention is not limited thereto, and as a first modification example of the mechanical joint, the side to be placed on the outer side may also be adopted. (outer joint pipe) to divide the structure. In this case, split pieces capable of bending in the radial direction are formed at equal intervals in the circumferential direction on the outer joint pipe, and guide portions are formed on the inner peripheral surface of the split pieces. Furthermore, in the inner joint tube, a convex portion is formed on the outer peripheral surface of a cylindrical member having a smaller diameter than the proximal portion, which is provided on the distal side of the proximal portion. In the above case, it is only necessary to group the split pieces into a plurality of groups satisfying the following conditions (1) and (2), and make the guide portion formed on the inner peripheral surface of the split pieces that produces the largest deflection The axial positions are different in each group, so that the timing of reaching the maximum deflection can be staggered in the unit of the same group of divided pieces during the mating process, and the same effect as the above-mentioned embodiment can be obtained. (1) The split pieces belonging to the same group have the same axial position at which the maximum deflection occurs in the guide portion, and the axial positions are different in each group (2) For the divided pieces belonging to the same group, if the adjacent divided pieces are connected to the centers in the circumferential direction by a straight line, a straight line passing through the center of the tube or a polygon whose center of gravity coincides with the center of the tube is formed
(第二變形例)
以下,基於圖7、圖8、圖9A、圖9B、圖9C及圖9D對該機械式接頭的第二變形例加以說明。如圖7所示,第二變形例的機械式接頭2包含:內側接頭管5A及外側接頭管7A,分別設於成為接合對象的鋼管3的端部。內側接頭管5A與外側接頭管7A上下相向地配置。於圖7所示的狀態下對配置於上方的外側接頭管7A施加軸向的負荷,使外側接頭管7A外嵌於內側接頭管5A。藉此,如圖8所示,將外側接頭管7A與內側接頭管5A嵌合而將上下的鋼管3接合。
(Second modified example)
Hereinafter, a second modified example of the mechanical joint will be described based on FIGS. 7 , 8 , 9A, 9B, 9C, and 9D. As shown in FIG. 7 , the mechanical joint 2 according to the second modification includes an inner
外側接頭管7A具有焊接接合於鋼管3的基端部9A,於基端部9A的頂端側,設有於圓筒狀的構件形成沿軸向延伸的狹縫進行分割而成的分割片11A。圖7所示的機械式接頭2中,將外側接頭管7A的頂端例如一分為八,於圓周方向等間隔地排列有剖面圓弧狀的八個分割片11A。分割片11A可於徑向撓曲,於頂端部的內周面形成有向內方突出的凸部13A。The outer
內側接頭管5A的外徑大於外側接頭管7A的形成有凸部13A的部位的內徑,於內側接頭管5A的外周面的基端側形成有凹部15A。於使外側接頭管7A與內側接頭管5A嵌合的中途,內側接頭管5A的外周面與外側接頭管7A的凸部13擠壓接觸,藉此外側接頭管7A的分割片11A向徑向外側撓曲。於插入完成狀態下,分割片11A的撓曲還原,並且外側接頭管7A的凸部13A進入內側接頭管5A的凹部15A而嵌合完成。The outer diameter of the inner
第二變形例中的各分割片11A與所述一實施形態同樣地,分為滿足條件(1)及條件(2)的多個組。八個分割片11A以於嵌合過程中以同一組的分割片為單位而達到最大撓曲的時期錯開的方式構成。第二變形例中,亦作為滿足條件(1)、條件(2)的前提,分割數為4以上。而且,關於將各分割片11A分為多個組的方法,亦與一實施形態相同。Each divided
即,第二變形例中,內側接頭管5A的八個分割片11A與圖2同樣地,分為A
1~A
4與B
1~B
4此兩個組。根據條件(1),使各組的分割片11A撓曲的傾斜面部19a的軸向位置於各組中不同。圖9A為A
1~A
4的分割片11A及與A
1~A
4的分割片11A抵接的部分的導引部19A的剖面圖。於內側接頭管5A的外周面,設有卡合部17A,該卡合部17A於外側接頭管7A與內側接頭管5A嵌合完成的狀態下卡合於凸部13A,與凸部13A一併對抗拉伸負荷。圖9B為B
1~B
4的分割片11A及與B
1~B
4的分割片11A抵接的部分的導引部19A的剖面圖。圖9A及圖9B表示使外側接頭管7A嵌合於內側接頭管5A的初期的狀態。圖9A及圖9B分別為對應於所述圖1A及圖1B的圖。
That is, in the second modified example, the eight divided
如圖9A所示,A
1~A
4的分割片11A抵接的傾斜面部19a形成於X
0~X
1之間,作為撓曲達到最大的位置的、傾斜面部19a的頂上的位置為X
1。而且,如圖9B所示,B
1~B
4的分割片11A抵接的傾斜面部19a形成於X
1~X
2之間,作為撓曲達到最大的位置的、傾斜面部19a的頂上的位置為X
2。
As shown in FIG. 9A , the
藉此,於圖9A及圖9B所示的嵌合的初期階段中,A
1~A
4的分割片11A為抵接於傾斜面部19a而撓曲的中途的狀態,相對於此,B
1~B
4的分割片11A不抵接於傾斜面部19a,亦不產生撓曲。
Thereby, in the initial stage of the fitting shown in FIG. 9A and FIG. 9B , the divided
繼而,將自圖9A及圖9B的位置進一步壓入外側接頭管7A的狀態分別示於圖9C及圖9D。圖9C表示將外側接頭管7A自圖9A所示的位置壓入的狀態。圖9D表示將外側接頭管7A自圖9B所示的位置壓入的狀態。即,圖9C及圖9D分別為對應於所述圖1C及圖1D的圖。而且,圖9A~圖9D所示的結構與對所述圖1A~圖1D所說明的本發明的機械式接頭的情形相同。Next, the states where the outer
如圖9C及圖9D所示,於A
1~A
4的分割片11A為與平坦面部19b抵接而維持最大撓曲的狀態時,B
1~B
4的分割片11A成為抵接於傾斜面部19a而撓曲的中途的狀態。如此,於第二變形例中,亦是各分割片11A的達到最大撓曲的軸向位置於同一組中為相同位置,並且於各組中成為不同位置。換言之,於嵌合過程中,以同一組的分割片11A為單位而達到最大撓曲的時序錯開。若進一步壓入外側接頭管7A,則凸部13A卡合於凹部15A而接合完成(將此時的凸部13A的軸向位置設為X
3)。其他結構與一實施形態相同。
As shown in FIG. 9C and FIG. 9D , when the
(第三變形例)
繼而,對第三變形例加以說明。即,圖1A~圖1D所示的示例中,於內側接頭管5的凸部13與外側接頭管7的導引部19兩者具有傾斜面部13a、傾斜面部19a,但亦可僅於凸部13與導引部19中的一者形成有傾斜面部。若於凸部13與導引部19的任一者形成有傾斜面部,則可使用插入內側接頭管5的壓入負荷使分割片11撓曲。因此,作為圖1A~圖1D的機械式接頭1的另一態樣,將於凸部13形成有傾斜面部13a且於導引部19未形成有傾斜面部19a的示例示於圖10A~圖10D。
(third modified example)
Next, a third modified example will be described. That is, in the example shown in FIGS. 1A to 1D , both the
圖10A為A
1~A
4的分割片11及與A
1~A
4的分割片11抵接的部分的導引部19的剖面圖,圖10B為B
1~B
4的分割片11及與B
1~B
4的分割片11抵接的部分的導引部19的剖面圖。圖10A及圖10B表示將內側接頭管5插入至外側接頭管7的初期的狀態。圖10C及圖10D分別表示自圖10A及圖10B的位置進一步插入內側接頭管5的狀態。
Fig. 10A is a cross-sectional view of the
如圖10A~圖10D所示,於在導引部19未形成有傾斜面部19a的情形時,凸部13的傾斜面部13a與導引部19的頂端側角部(平坦面部19b的頂端側端部)擠壓接觸,藉此分割片11向半徑內側方向撓曲。As shown in FIGS. 10A to 10D , when the
本例的情形時,亦藉由使A
1~A
4的分割片11與導引部19接觸的位置、和B
1~B
4的分割片11與導引部19接觸的位置於軸向不同,從而能以同一組的分割片為單位使達到最大撓曲的時期錯開。所述示例為於凸部13形成有傾斜面部13a且於導引部19未形成有傾斜面部19a的示例,但於導引部19形成有傾斜面部19a且於凸部13未形成有傾斜面部13a的情形亦同樣。
In the case of this example, the position where the
原本,嵌合負荷視傾斜面部的軸向長度而不同(具體而言,傾斜面部的軸向長度長的情況下,嵌合負荷變小),故而於僅於凸部13與導引部19中的一者形成傾斜面部的情形時,於導引部19側設置傾斜面部的情況下,可確保傾斜面部的軸向長度而合理。Originally, the fitting load differs depending on the axial length of the inclined surface (specifically, when the axial length of the inclined surface is long, the fitting load becomes smaller), so only the
而且,外側接頭管7的導引部19(圖1A~圖1D的灰色部分)可與外側接頭管7成一體,亦可以其他構件的形式製造並安裝於外側接頭管7的內周面。例如,外側接頭管7的卡合部17為於嵌合時與內側接頭管5的凸部13一併對抗拉伸負荷的部分,故而需要強的耐久性,但導引部19僅於插入時擠壓負荷作用,於嵌合時負荷不作用,故而無需強的耐久性。因此,亦可以普通鋼材程度的強度以其他構件的形式製造導引部19,並藉由螺桿或焊接等而安裝於外側接頭管7的內周面,此時的螺桿或焊接亦可為最低限度。Moreover, the
而且,於以其他構件的形式安裝導引部19時,亦可如圖14A~圖14D般使導引部19與卡合部17抵接,只要可將分割片11的最大撓曲維持至卡合部17為止,則亦可如圖1A~圖1D般有間隙。Moreover, when installing the
所述實施形態中,對安裝於鋼管的端部的機械式接頭進行了說明,亦可藉由預先於工廠等中將該機械式接頭中的外側接頭管及/或內側接頭管藉由焊接等安裝於鋼管的端部,從而製造具接頭的鋼管。即,所述具接頭的鋼管於兩端或一端包括實施形態中說明的機械式接頭中的內側接頭管及/或外側接頭管。In the above-mentioned embodiment, the mechanical joint attached to the end of the steel pipe has been described, but the outer joint pipe and/or the inner joint pipe in the mechanical joint can also be welded in advance in a factory or the like. Installed on the end of steel pipes to manufacture steel pipes with joints. That is, the jointed steel pipe includes the inner joint pipe and/or the outer joint pipe in the mechanical joint described in the embodiment at both ends or one end.
另外,藉由在施工現場等將多個具接頭的鋼管連結,從而可形成鋼管樁、鋼管板樁、將鋼管板樁連結而成的鋼管板樁牆、鋼管柱、鋼管梁等結構體。即,該些結構體包括所述實施形態所說明的機械式接頭、及經該機械式接頭所接合的多個鋼管。In addition, by connecting a plurality of jointed steel pipes at a construction site or the like, structures such as steel pipe piles, steel pipe sheet piles, steel pipe sheet pile walls, steel pipe columns, and steel pipe beams formed by connecting steel pipe sheet piles can be formed. That is, these structures include the mechanical joint described in the above embodiment, and a plurality of steel pipes joined via the mechanical joint.
於對該些結構體進行施工的情形時,只要於限制成為接合對象的其中一個具接頭的鋼管的狀態下,將另一個具接頭的鋼管的機械式接頭與所述其中一個具接頭的鋼管的機械式接頭進行對位,插入並嵌合即可。例如,於結構體為鋼管樁等的情形時,只要將於端部安裝有外側接頭管的鋼管、與於端部安裝有內側接頭管的鋼管中的任一者豎立設置於地中,於該狀態下利用起重機吊起等而將另一個鋼管配置於其中一個鋼管之上,將內側接頭管插入至外側接頭管,使內側接頭管與外側接頭管嵌合而進行接合即可。When constructing these structures, it is only necessary to connect the mechanical joint of the other jointed steel pipe to the one of the jointed steel pipes while restricting one of the jointed steel pipes to be joined. The mechanical connector is aligned, inserted and mated. For example, when the structural body is a steel pipe pile or the like, any one of the steel pipe with the outer joint pipe attached to the end and the steel pipe with the inner joint pipe attached to the end is erected in the ground. In this state, the other steel pipe is placed on one of the steel pipes by hoisting by a crane or the like, the inner joint pipe is inserted into the outer joint pipe, and the inner joint pipe and the outer joint pipe are fitted and joined.
另外,本發明的機械式接頭以降低插入所需要的負荷且將插入時的水平方向的應力抵消的方式構成,故而無需對施工時由起重機懸吊的上方的鋼管限制水平方向的活動。In addition, the mechanical joint of the present invention reduces the load required for insertion and offsets the horizontal stress during insertion, so there is no need to restrict the horizontal movement of the upper steel pipe suspended by the crane during construction.
而且,所述說明中,對作為物品的機械式接頭進行了說明,但該機械式接頭是藉由如下設計方法進行設計。即,機械式接頭的設計方法設計機械式接頭,該機械式接頭包括:內側接頭管及外側接頭管,分別設於成為接合對象的鋼管的端部,所述內側接頭管及所述外側接頭管中的任一者包含於圓周方向等間隔地分割且可於徑向撓曲的分割片,且所述機械式接頭包括:凸部,形成於所述內側接頭管的外周面;卡合部,形成於所述外側接頭管的內周面,於所述內側接頭管與所述外側接頭管嵌合完成的狀態下卡合於所述凸部,與所述凸部一併對抗拉伸負荷;以及導引部,設於所述外側接頭管的較所述卡合部更靠頂端側,於使所述內側接頭管與所述外側接頭管嵌合的中途抵接於所述凸部,與所述凸部協作而使所述分割片撓曲,並且將經撓曲的狀態維持至所述卡合部為止,並且所述機械式接頭的設計方法中,將所述分割片分組為滿足下述條件(1)、條件(2)的多個組,於嵌合過程中以同一組的分割片為單位使達到最大撓曲的時序錯開,並且將因分割片的撓曲而產生的水平方向的應力抵消。 (1)屬於同一組的分割片的於所述導引部中產生最大撓曲的軸向位置相同,且各組中所述軸向位置不同 (2)對於屬於同一組的分割片,若對相鄰的分割片彼此以直線連結圓周方向的中心,則形成通過管的中心的直線、或者重心與管的中心一致的多邊形 Furthermore, in the description above, a mechanical joint as an article has been described, but this mechanical joint is designed by the following design method. That is, the mechanical joint design method designs a mechanical joint including an inner joint pipe and an outer joint pipe respectively provided at ends of steel pipes to be joined, the inner joint pipe and the outer joint pipe Any one of them includes divided pieces that are equally spaced in the circumferential direction and can be flexibly radially divided, and the mechanical joint includes: a convex portion formed on the outer peripheral surface of the inner joint pipe; an engaging portion, formed on the inner peripheral surface of the outer joint pipe, engages with the convex portion in a state where the inner joint pipe and the outer joint pipe are fitted together, and resists a tensile load together with the convex portion; and a guide part provided on the distal end side of the outer joint tube than the engaging part, abutting against the convex part in the middle of fitting the inner joint tube and the outer joint tube, and The protrusions cooperate to deflect the split pieces and maintain the deflected state until the engaging portion, and in the design method of the mechanical joint, the split pieces are grouped to satisfy the following Multiple groups of conditions (1) and (2) mentioned above, during the fitting process, the timing of reaching the maximum deflection is staggered in units of the same group of split pieces, and the horizontal direction caused by the deflection of the split pieces is staggered. stress offset. (1) The split pieces belonging to the same group have the same axial position at which the maximum deflection occurs in the guide portion, and the axial positions are different in each group (2) For the divided pieces belonging to the same group, if the adjacent divided pieces are connected to the centers in the circumferential direction by a straight line, a straight line passing through the center of the tube or a polygon whose center of gravity coincides with the center of the tube is formed
而且,另一例的機械式接頭是由如下設計方法進行設計。即,機械式接頭的設計方法設計機械式接頭,該機械式接頭包括:內側接頭管及外側接頭管,分別設於成為接合對象的鋼管的端部,所述內側接頭管及所述外側接頭管中的任一者包含於圓周方向等間隔地分割且可於徑向撓曲的分割片,且所述機械式接頭包括:凸部,形成於所述外側接頭管的內周面;卡合部,形成於所述內側接頭管的外周面,於所述外側接頭管與所述內側接頭管嵌合完成的狀態下卡合於所述凸部,與所述凸部一併對抗拉伸負荷;以及導引部,設於所述內側接頭管的較所述卡合部更靠頂端側,於使所述外側接頭管與所述內側接頭管嵌合的中途抵接於所述凸部,與所述凸部協作而使所述分割片撓曲,並且將經撓曲的狀態維持至所述卡合部為止,並且所述機械式接頭的設計方法中,將所述分割片分組為滿足下述條件(1)、條件(2)的多個組,於嵌合過程中以同一組的分割片為單位使達到最大撓曲的時序錯開,並且將因分割片的撓曲而產生的水平方向的應力抵消。 (1)屬於同一組的分割片的於所述導引部中產生最大撓曲的軸向位置相同,且各組中所述軸向位置不同 (2)對於屬於同一組的分割片,若對相鄰的分割片彼此以直線連結圓周方向的中心,則形成通過管的中心的直線、或者重心與管的中心一致的多邊形 Furthermore, another mechanical joint is designed by the following design method. That is, the mechanical joint design method designs a mechanical joint including an inner joint pipe and an outer joint pipe respectively provided at ends of steel pipes to be joined, the inner joint pipe and the outer joint pipe Any one of them includes divided pieces that are equally spaced in the circumferential direction and can be flexibly radially divided, and the mechanical joint includes: a convex portion formed on the inner peripheral surface of the outer joint pipe; an engaging portion , formed on the outer peripheral surface of the inner joint pipe, engaged with the convex portion in the state where the outer joint pipe and the inner joint pipe are fitted together, resisting a tensile load together with the convex portion; and a guide part provided on the distal end side of the inner joint tube than the engaging part, abutting against the convex part in the middle of fitting the outer joint tube and the inner joint tube, and The protrusions cooperate to deflect the split pieces and maintain the deflected state until the engaging portion, and in the design method of the mechanical joint, the split pieces are grouped to satisfy the following Multiple groups of conditions (1) and (2) mentioned above, during the fitting process, the timing of reaching the maximum deflection is staggered in units of the same group of split pieces, and the horizontal direction caused by the deflection of the split pieces is staggered. stress offset. (1) The split pieces belonging to the same group have the same axial position at which the maximum deflection occurs in the guide portion, and the axial positions are different in each group (2) For the divided pieces belonging to the same group, if the adjacent divided pieces are connected to the centers in the circumferential direction by a straight line, a straight line passing through the center of the tube or a polygon whose center of gravity coincides with the center of the tube is formed
以上,對本發明的實施形態進行了具體說明,但本發明不限定於所述實施形態,可採用基於本發明的技術思想的各種變形、或者將相互的實施形態或變形例組合而成的形態。例如於所述第二變形例中,亦可於外側接頭管7A的內周面設置導引部19A或凹部15A,於內側接頭管5A的外周面設置凸部13A。
[產業上的可利用性]
The embodiments of the present invention have been specifically described above, but the present invention is not limited to the above-described embodiments, and various modifications based on the technical idea of the present invention, or combinations of mutual embodiments or modified examples can be employed. For example, in the second modified example, the
本發明適用於鋼管彼此的接合而較佳。The present invention is suitable for joining steel pipes, and is preferable.
1、2、23:機械式接頭
3:鋼管
5、5A:內側接頭管
7、7A、25:外側接頭管
9、9A:基端部
11、11A、A
1~A
4、B
1~B
4、C
1~C
3:分割片
13、13A:凸部
13a、19a:傾斜面部
15、15A:凹部
17、17A:卡合部
19、19A:導引部
19b:平坦面部
21:管的中心
X
0~X
3:軸向位置
1, 2, 23: Mechanical joint 3:
圖1A為表示本發明的一實施形態的機械式接頭的圖,且為示意性地表示接合過程中的分割片撓曲的狀況的圖。 圖1B為表示本發明的一實施形態的機械式接頭的圖,且為示意性地表示接合過程中的分割片撓曲的狀況的圖。 圖1C為表示本發明的一實施形態的機械式接頭的圖,且為示意性地表示接合過程中的分割片撓曲的狀況的圖。 圖1D為表示本發明的一實施形態的機械式接頭的圖,且為示意性地表示接合過程中的分割片撓曲的狀況的圖。 圖2為表示將八個分割片以滿足本發明的條件的方式分組的示例的圖。 圖3A為用以對作為比較例而使用先前的機械式接頭的情形的壓入負荷進行說明的圖。 圖3B為用以對作為比較例而使用先前的機械式接頭的情形的壓入負荷進行說明的圖。 圖3C為用以對作為比較例而使用先前的機械式接頭的情形的壓入負荷進行說明的圖。 圖4A為用以對本發明的一實施形態的機械式接頭的壓入負荷進行說明的圖。 圖4B為用以對本發明的一實施形態的機械式接頭的壓入負荷進行說明的圖。 圖4C為用以對本發明的一實施形態的機械式接頭的壓入負荷進行說明的圖。 圖5為表示將四個分割片以滿足本發明的條件的方式分組的示例的圖。 圖6為表示將八個分割片以不滿足本發明的條件的方式分組的示例的圖。 圖7為表示本發明的一實施形態的變形例的機械式接頭的嵌合前的狀態的示意圖。 圖8為表示本發明的一實施形態的變形例的機械式接頭的嵌合後的狀態的示意圖。 圖9A為用以說明另一態樣的機械式接頭的接合過程的圖。 圖9B為用以說明另一態樣的機械式接頭的接合過程的圖。 圖9C為用以說明另一態樣的機械式接頭的接合過程的圖。 圖9D為用以說明另一態樣的機械式接頭的接合過程的圖。 圖10A為表示圖1A的機械式接頭的另一態樣的圖,且為示意性地表示接合過程中的分割片撓曲的狀況的圖。 圖10B為表示圖1B的機械式接頭的另一態樣的圖,且為示意性地表示接合過程中的分割片撓曲的狀況的圖。 圖10C為表示圖1C的機械式接頭的另一態樣的圖,且為示意性地表示接合過程中的分割片撓曲的狀況的圖。 圖10D為表示圖1D的機械式接頭的另一態樣的圖,且為示意性地表示接合過程中的分割片撓曲的狀況的圖。 圖11為表示先前的機械式接頭的示意圖,且為表示嵌合前的狀態的圖。 圖12為表示圖11的機械式接頭的嵌合後的狀態的圖。 圖13為圖11的A-A箭視圖。 圖14A為用以說明先前的機械式接頭的接合過程的圖。 圖14B為用以說明先前的機械式接頭的接合過程的圖。 圖14C為用以說明先前的機械式接頭的接合過程的圖。 圖14D為用以說明先前的機械式接頭的接合過程的圖。 圖15為表示圖14A~圖14D所示的接合過程中一個分割片的軸向的位移與負荷的關係的圖表。 FIG. 1A is a diagram showing a mechanical joint according to an embodiment of the present invention, and is a diagram schematically showing how the split pieces are bent during joining. FIG. 1B is a diagram showing a mechanical joint according to an embodiment of the present invention, and is a diagram schematically showing how the split pieces are bent during joining. FIG. 1C is a diagram showing a mechanical joint according to an embodiment of the present invention, and is a diagram schematically showing how the split pieces are bent during joining. FIG. 1D is a diagram showing a mechanical joint according to an embodiment of the present invention, and is a diagram schematically showing how the split pieces are bent during joining. FIG. 2 is a diagram showing an example of grouping eight divided slices so as to satisfy the conditions of the present invention. FIG. 3A is a diagram for explaining a press-fitting load when a conventional mechanical joint is used as a comparative example. FIG. 3B is a diagram for explaining a press-fitting load when a conventional mechanical joint is used as a comparative example. FIG. 3C is a diagram for explaining a press-fitting load when a conventional mechanical joint is used as a comparative example. Fig. 4A is a diagram for explaining the press-fitting load of the mechanical joint according to the embodiment of the present invention. Fig. 4B is a diagram for explaining the press-fitting load of the mechanical joint according to the embodiment of the present invention. FIG. 4C is a diagram for explaining the press-fitting load of the mechanical joint according to the embodiment of the present invention. FIG. 5 is a diagram showing an example of grouping four divided slices so as to satisfy the conditions of the present invention. FIG. 6 is a diagram showing an example of grouping eight divided slices so as not to satisfy the conditions of the present invention. Fig. 7 is a schematic view showing a state before fitting of a mechanical joint according to a modified example of the embodiment of the present invention. Fig. 8 is a schematic view showing a state after fitting of a mechanical joint according to a modified example of the embodiment of the present invention. FIG. 9A is a diagram for explaining a joining process of a mechanical joint according to another aspect. FIG. 9B is a diagram for explaining a joining process of a mechanical joint according to another aspect. FIG. 9C is a diagram for explaining a joining process of a mechanical joint according to another aspect. FIG. 9D is a diagram for explaining a joining process of a mechanical joint according to another aspect. FIG. 10A is a view showing another aspect of the mechanical joint of FIG. 1A , and is a view schematically showing how the split pieces are bent during joining. FIG. 10B is a view showing another aspect of the mechanical joint of FIG. 1B , and is a view schematically showing how the split pieces are bent during joining. FIG. 10C is a view showing another aspect of the mechanical joint of FIG. 1C , and is a view schematically showing how the split pieces are bent during joining. FIG. 10D is a view showing another aspect of the mechanical joint of FIG. 1D , and is a view schematically showing how the split pieces bend during joining. Fig. 11 is a schematic view showing a conventional mechanical joint, and is a view showing a state before fitting. Fig. 12 is a view showing a state of the mechanical joint of Fig. 11 after fitting. Fig. 13 is a view of arrow A-A of Fig. 11 . Fig. 14A is a diagram for explaining a joining process of a conventional mechanical joint. FIG. 14B is a diagram for explaining a joining process of a conventional mechanical joint. FIG. 14C is a diagram for explaining a joining process of a conventional mechanical joint. FIG. 14D is a diagram for explaining a joining process of a conventional mechanical joint. Fig. 15 is a graph showing the relationship between axial displacement and load of one split piece during the joining process shown in Figs. 14A to 14D.
1:機械式接頭 1: Mechanical connector
5:內側接頭管 5: Inner joint pipe
7:外側接頭管 7: Outer joint pipe
9:基端部 9: base end
11、A1~A4、B1~B4:分割片 11. A 1 ~A 4 , B 1 ~B 4 : split slice
13:凸部 13: convex part
13a、19b:傾斜面部 13a, 19b: inclined face
15:凹部 15: Concave
17:卡合部 17:Catching part
19:導引部 19: Guide Department
19a:傾斜面部 19a: Tilt the face
X0~X3:軸向位置 X 0 ~X 3 : Axial position
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JPS544411A (en) * | 1977-06-13 | 1979-01-13 | Shinto Kk | Device of connecting pile |
JPS5817789Y2 (en) * | 1980-09-24 | 1983-04-11 | 住友金属工業株式会社 | Pile joining equipment |
US5988705A (en) * | 1993-05-24 | 1999-11-23 | Pilot Industries, Inc. | Quick connect coupling |
US7097211B2 (en) * | 2001-11-09 | 2006-08-29 | Adams Robert M | Pipe coupling system having an anti-reversing locking ring |
JP4000930B2 (en) * | 2002-07-08 | 2007-10-31 | Jfeスチール株式会社 | Steel pipe joint structure |
US10865922B2 (en) * | 2017-10-05 | 2020-12-15 | Novares Us Engine Components, Inc. | Anti-tamper permanent quick connect coupling device |
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