TW202248346A - Polyester resin composition, aqueous dispersion, coating composition, and coating film - Google Patents

Polyester resin composition, aqueous dispersion, coating composition, and coating film Download PDF

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TW202248346A
TW202248346A TW111110236A TW111110236A TW202248346A TW 202248346 A TW202248346 A TW 202248346A TW 111110236 A TW111110236 A TW 111110236A TW 111110236 A TW111110236 A TW 111110236A TW 202248346 A TW202248346 A TW 202248346A
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polyester resin
mass
resin composition
parts
acid
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三枝弘幸
三上忠彦
示野勝也
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日商東洋紡股份有限公司
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/181Acids containing aromatic rings
    • C08G63/183Terephthalic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/181Acids containing aromatic rings
    • C08G63/185Acids containing aromatic rings containing two or more aromatic rings
    • C08G63/187Acids containing aromatic rings containing two or more aromatic rings containing condensed aromatic rings
    • C08G63/189Acids containing aromatic rings containing two or more aromatic rings containing condensed aromatic rings containing a naphthalene ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/199Acids or hydroxy compounds containing cycloaliphatic rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/20Polyesters having been prepared in the presence of compounds having one reactive group or more than two reactive groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/52Polycarboxylic acids or polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/06Unsaturated polyesters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/06Unsaturated polyesters having carbon-to-carbon unsaturation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02Emulsion paints including aerosols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Dispersion Chemistry (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Paints Or Removers (AREA)

Abstract

To provide a polyester resin and a polyester resin composition which are capable of suppressing toxic outgassing, while being capable of forming a coating film that exhibits excellent characteristics such as excellent curability, retort resistance and processability. A polyester resin composition which contains a polyester resin (A) that has an acid value of not less than 100 eq/ton but less than 500 eq/ton and a polyester resin (B) that has an acid value of not less than 500 eq/ton, wherein: if the total mass of the solid contents of the polyester resin (A) and the polyester resin (B) is taken as 100 parts by mass, the polyester resin (A) is within the range of from 55 parts by mass to 95 parts by mass, and the polyester resin (B) is within the range of from 5 parts by mass to 45 parts by mass.

Description

聚酯樹脂組成物、水分散體、塗料組成物及塗膜Polyester resin composition, aqueous dispersion, coating composition and coating film

本發明關於聚酯樹脂組成物。詳細而言,係關於適合罐用塗料的聚酯樹脂組成物,更詳細而言,係關於適合用於將盛裝飲料、食品(以下,合稱為飲食品)之罐之內面予以被覆的聚酯樹脂組成物、及含有該組成物之水分散體、塗料組成物、以及塗膜與具有該塗膜的金屬罐。This invention relates to polyester resin compositions. More specifically, it relates to a polyester resin composition suitable for can coatings, and more specifically, it relates to a polyester resin composition suitable for coating the inside of cans containing beverages and food (hereinafter collectively referred to as food and beverages). An ester resin composition, an aqueous dispersion containing the composition, a coating composition, a coating film, and a metal can having the coating film.

飲料罐、食品罐等金屬罐,為了防止因食品所致之金屬的腐蝕(耐腐蝕性)、不損及內容物的味道、風味(味道性),會以有機樹脂進行塗覆。該等塗覆要求加工性、耐腐蝕性、對於金屬素材之密接性、硬化性等。又,取決於用途,也會有在蒸煮殺菌等之高溫高濕度條件下施行塗覆的情況,如此之情況下,不僅要求塗膜要維持與金屬素材之密接性,亦要求尤其使用於金屬蓋等外面側時塗膜不發生白化。Metal cans such as beverage cans and food cans are coated with organic resins in order to prevent corrosion of the metal caused by food (corrosion resistance) and not to damage the taste and flavor of the contents (taste). Such coating requires workability, corrosion resistance, adhesion to metal materials, hardening properties, and the like. Also, depending on the application, coating may be performed under high temperature and high humidity conditions such as cooking and sterilization. In this case, not only the coating film must maintain the adhesion to the metal material, but it is also required to be used especially for metal covers. Whitening of the coating film does not occur when waiting for the outer side.

作為上述耐腐蝕性、味道性、能耐受罐的成形加工之塗料,以往係廣泛使用環氧-酚系塗料、環氧-胺系塗料、環氧-丙烯酸系塗料等環氧系塗料、聚酯-酚系塗料、聚酯-胺系塗料等聚酯系塗料、及氯乙烯系塗料。但是,最近的研究中有人報告稱係環氧樹脂之原料的雙酚A可能會影響雌激素作用、胎兒、嬰幼兒的大腦。又,氯乙烯系塗料中,存在穩定劑的問題、焚燒時產生戴奧辛的問題。已知用來作為酚醛樹脂、胺基樹脂等之原料而殘存在塗料中的甲醛,具有致癌性等對人體的有害性,又,會對內容物的味道性產生不良影響。另外,也會有因使用有機溶劑所致之環境污染、對於作業環境之影響的疑慮。Conventionally, epoxy-phenolic paints, epoxy-amine paints, epoxy-acrylic paints, and other epoxy-based paints, polymer paints, etc. Polyester-based coatings such as ester-phenol-based coatings, polyester-amine-based coatings, and vinyl chloride-based coatings. However, recent studies have reported that bisphenol A, which is a raw material for epoxy resins, may affect estrogen, the brains of fetuses, and infants. In addition, vinyl chloride-based paints have the problem of stabilizers and the generation of dioxins during incineration. It is known that formaldehyde, which is used as a raw material for phenolic resins, amino resins, etc. and remains in paints, is harmful to the human body, such as carcinogenicity, and also adversely affects the taste of the contents. In addition, there will be concerns about the environmental pollution caused by the use of organic solvents and the impact on the working environment.

考量到如此之對人體的各種不良影響的疑慮,市場上希望有不使用該等原料的水性塗料,但就罐用途而言未能獲得令人滿意的性能乃實情。Considering such concerns about various adverse effects on the human body, water-based paints that do not use these raw materials are desired on the market, but it is true that satisfactory performance cannot be obtained for can use.

考量如此之觀點,作為金屬容器或金屬蓋用之樹脂組成物,例如有人提出一種水性塗料組成物,係將使聚合性不飽和單體成分接枝聚合於樹脂端部具有乙烯性雙鍵之聚酯樹脂而成的丙烯酸改性聚酯樹脂、及β-羥烷基醯胺交聯劑分散在水性介質中而得(專利文獻1)。Considering such a point of view, as a resin composition for metal containers or metal lids, for example, a water-based coating composition has been proposed, which is to graft-polymerize a polymerizable unsaturated monomer component to a polymer having an ethylenic double bond at the end of the resin. An acrylic-modified polyester resin made of an ester resin and a β-hydroxyalkylamide crosslinking agent are dispersed in an aqueous medium (Patent Document 1).

又,專利文獻2中有人提出由聚酯多元醇、及嵌段聚異氰酸酯硬化劑構成之塗料組成物。 [先前技術文獻] [專利文獻] Also, Patent Document 2 proposes a coating composition composed of polyester polyol and a blocked polyisocyanate hardener. [Prior Art Literature] [Patent Document]

[專利文獻1]日本特開2001-81160號公報 [專利文獻2]日本特開2006-169535號公報 [Patent Document 1] Japanese Unexamined Patent Publication No. 2001-81160 [Patent Document 2] Japanese Unexamined Patent Publication No. 2006-169535

[發明所欲解決之課題][Problem to be Solved by the Invention]

但是,使用專利文獻1記載之高酸價丙烯酸改性聚酯樹脂時,無法獲得充分的加工性。又,β-羥烷基醯胺交聯劑之未反應物會殘存在塗膜中,且存在硬化性、蒸煮白化性降低的問題。專利文獻2記載之使聚酯與嵌段聚異氰酸酯反應而得之塗膜,存在耐水性差,對內容物進行殺菌時會發生白化的問題。However, when the high-acid-value acrylic-modified polyester resin described in Patent Document 1 is used, sufficient processability cannot be obtained. In addition, unreacted substances of the β-hydroxyalkylamide crosslinking agent remain in the coating film, and there is a problem that curability and retort whitening properties are lowered. The coating film obtained by reacting polyester and blocked polyisocyanate described in Patent Document 2 has the problem of poor water resistance and whitening of the content when the content is sterilized.

本發明之目的係提供一種聚酯樹脂組成物,藉由在實質上不含硬化劑的情況下使聚酯樹脂硬化,可抑制有害的散逸氣體,並可形成硬化性、耐蒸煮性、加工性等特性優異的塗膜。 [解決課題之手段] The object of the present invention is to provide a polyester resin composition. By curing the polyester resin without substantially containing a curing agent, harmful outgassing can be suppressed, and hardening, retort resistance, and processability can be formed. Coating films with excellent properties. [Means to solve the problem]

本案發明人等針對上述情事進行了各種探討,發現將具有特定量之酸價之聚酯樹脂組合而得的聚酯樹脂組成物,即使實質上不使用硬化劑,亦能僅以加熱處理而使其硬化。另外,本案發明人等發現藉由特定聚酯樹脂之樹脂組成,並控制觸媒量,可獲得硬化性與加工性之平衡優異、不會產生有害的散逸氣體、耐蒸煮性顯著改善的聚酯樹脂塗膜,而完成了本發明。亦即,本發明具有以下之構成。The inventors of the present invention conducted various studies on the above-mentioned matters, and found that a polyester resin composition obtained by combining polyester resins having a specific amount of acid value can be used only by heat treatment without substantially using a curing agent. It hardens. In addition, the inventors of the present invention found that by specifying the resin composition of the polyester resin and controlling the amount of the catalyst, a polyester with an excellent balance between hardenability and processability, no harmful outgassing, and significantly improved retort resistance can be obtained. Resin coating film, and completed the present invention. That is, the present invention has the following configurations.

[1]一種聚酯樹脂組成物,含有酸價為100eq/ton以上且未達500eq/ton的聚酯樹脂(A)、及酸價為500eq/ton以上的聚酯樹脂(B),令聚酯樹脂(A)與聚酯樹脂(B)之合計固體成分質量為100質量份時,聚酯樹脂(A)為55質量份以上且95質量份以下之範圍,聚酯樹脂(B)為5質量份以上且45質量份以下之範圍。 [2]如前述[1]之聚酯樹脂組成物,實質上不含硬化劑。 [3]如前述[1]或[2]之聚酯樹脂組成物,其中,聚酯樹脂(A)含有具有2個1級羥基且不具有脂環結構的二醇(a),另含有具有脂環結構的二醇(b)及具有1個1級羥基與1個2級羥基且不具有脂環結構的二醇(c)中之任一者或兩者,作為構成前述聚酯樹脂(A)之多元醇成分。 [4]如前述[1]~[3]之聚酯樹脂組成物,其中,聚酯樹脂(A)及聚酯樹脂(B)均具有分支結構。 [5]如前述[1]~[4]之聚酯樹脂組成物,其中,聚酯樹脂(A)含有不飽和二羧酸(d)作為構成前述聚酯樹脂(A)之多元羧酸成分。 [6]如前述[1]~[5]之聚酯樹脂組成物,其於150℃加熱處理30分鐘後之四氫呋喃不溶物未達10質量%,並更含有1種以上之觸媒(C)。 [7]如前述[6]之聚酯樹脂組成物,其中,相對於聚酯樹脂(A)及聚酯樹脂(B)之合計量100質量份,觸媒(C)之含量為0.01~0.5質量份。 [8]一種聚酯樹脂水分散體,含有如前述[1]~[7]之聚酯樹脂組成物、及水性介質。 [9]一種塗料組成物,含有如前述[1]~[7]之聚酯樹脂組成物或如前述[8]之聚酯樹脂水分散體。 [10]一種塗膜,含有如前述[1]~[7]之聚酯樹脂組成物。 [11]一種金屬罐,具有如前述[10]之塗膜。 [發明之效果] [1] A polyester resin composition comprising a polyester resin (A) having an acid value of 100 eq/ton or more and less than 500 eq/ton, and a polyester resin (B) having an acid value of 500 eq/ton or more, wherein the poly When the total solid content mass of the ester resin (A) and the polyester resin (B) is 100 parts by mass, the polyester resin (A) is in the range of 55 parts by mass to 95 parts by mass, and the polyester resin (B) is 5 parts by mass. The range of not less than 45 parts by mass and not more than 45 parts by mass. [2] The polyester resin composition according to the aforementioned [1], which substantially does not contain a curing agent. [3] The polyester resin composition according to [1] or [2] above, wherein the polyester resin (A) contains a diol (a) having two primary hydroxyl groups and no alicyclic structure, and further contains Either or both of the diol (b) of the alicyclic structure and the diol (c) having one primary hydroxyl group and one secondary hydroxyl group and not having an alicyclic structure, as the constituents of the aforementioned polyester resin ( A) The polyol component. [4] The polyester resin composition according to the aforementioned [1] to [3], wherein both the polyester resin (A) and the polyester resin (B) have a branched structure. [5] The polyester resin composition according to [1] to [4] above, wherein the polyester resin (A) contains an unsaturated dicarboxylic acid (d) as a polyvalent carboxylic acid component constituting the polyester resin (A) . [6] The polyester resin composition as described in [1] to [5] above, wherein the tetrahydrofuran insoluble matter after heat treatment at 150°C for 30 minutes is less than 10% by mass, and further contains one or more catalysts (C) . [7] The polyester resin composition according to the aforementioned [6], wherein the content of the catalyst (C) is 0.01 to 0.5 parts by mass based on 100 parts by mass of the total amount of the polyester resin (A) and the polyester resin (B). parts by mass. [8] An aqueous polyester resin dispersion comprising the polyester resin composition as described in [1] to [7] above, and an aqueous medium. [9] A paint composition comprising the polyester resin composition of the aforementioned [1] to [7] or the polyester resin aqueous dispersion of the aforementioned [8]. [10] A coating film comprising the polyester resin composition of the above-mentioned [1] to [7]. [11] A metal can having the coating film according to the aforementioned [10]. [Effect of Invention]

本發明可提供不會產生起因於硬化劑之有害的散逸氣體、硬化性與加工性之平衡優異、耐蒸煮性顯著改善的聚酯樹脂組成物及其塗膜。The present invention can provide a polyester resin composition and a coating film thereof that do not generate harmful outgassing from a curing agent, have an excellent balance between curability and workability, and have remarkably improved retort resistance.

以下,針對本發明之實施形態進行詳細地說明。Hereinafter, embodiments of the present invention will be described in detail.

<聚酯樹脂(A)> 本發明中使用之聚酯樹脂(A)之酸價需為100eq/ton以上。宜為200eq/ton以上,更佳為250eq/ton以上,尤佳為300eq/ton以上。未達上述值的話,由於成為交聯點之羧基較少,故會有硬化性降低的情況。另外,酸價未達上述值的話,則會有加熱至240℃時熱分解反應會優先於硬化反應進行而加工性降低的情況。又,藉由酸價為前述下限值以上,水性分散化會變得容易。為了減少酸加成反應時之酸成分之未反應物、寡聚物量,酸價的上限值係未達500eq/ton。宜為400eq/ton以下。 <Polyester resin (A)> The acid value of the polyester resin (A) used in the present invention must be above 100eq/ton. It is preferably at least 200 eq/ton, more preferably at least 250 eq/ton, and most preferably at least 300 eq/ton. If it is less than the above-mentioned value, since there are few carboxyl groups serving as crosslinking points, the curability may decrease. In addition, when the acid value is less than the above value, when heated to 240° C., the thermal decomposition reaction proceeds prior to the hardening reaction, and the workability may decrease. Moreover, aqueous dispersion becomes easy when an acid value is more than the said lower limit. In order to reduce the amount of unreacted substances and oligomers of the acid component during the acid addition reaction, the upper limit of the acid value is less than 500eq/ton. It should be below 400eq/ton.

聚酯樹脂(A)之酸價能以任意方法賦予。就賦予酸價的方法而言,有在縮聚合後期使多元羧酸酐進行加成反應的方法、在預聚物(寡聚物)之階段將其製成高酸價,然後將其進行縮聚合而得到具有酸價之聚酯樹脂的方法等,考量操作的容易性、容易獲得目標酸價的方面,宜為前者之使其進行加成反應的方法。The acid value of a polyester resin (A) can be provided by arbitrary methods. As for the method of imparting acid value, there is a method of adding polycarboxylic acid anhydride in the late stage of polycondensation, making it high in acid value at the stage of prepolymer (oligomer), and then polycondensing it As for the method for obtaining a polyester resin having an acid value, the former method of performing an addition reaction is preferable in consideration of the ease of operation and the ease of obtaining the target acid value.

用以對聚酯樹脂(A)賦予酸價的在分子內具有多元羧酸酐基之化合物之中,作為羧酸單酐,例如可列舉:鄰苯二甲酸酐、琥珀酸酐、馬來酸酐、偏苯三甲酸酐、伊康酸酐、檸康酸酐、5-(2,5-二側氧基四氫糠基)-3-環己烯-1,2-二羧酸酐等單酐、六氫鄰苯二甲酸酐、四氫鄰苯二甲酸酐等,可從該等中選擇1種或1種以上使用。其中,考量泛用性、經濟性的方面,宜為偏苯三甲酸酐。Among the compounds having polycarboxylic acid anhydride groups in the molecule for imparting acid value to the polyester resin (A), examples of carboxylic acid monoanhydrides include phthalic anhydride, succinic anhydride, maleic anhydride, meta Monoanhydrides such as benzenetricarboxylic anhydride, itaconic anhydride, citraconic anhydride, 5-(2,5-dipentoxytetrahydrofurfuryl)-3-cyclohexene-1,2-dicarboxylic anhydride, hexahydrophthalic anhydride Diformic anhydride, tetrahydrophthalic anhydride, and the like can be used by selecting one or more of these. Among them, trimellitic anhydride is preferable in consideration of versatility and economy.

用以對聚酯樹脂(A)賦予酸價的在分子內具有多元羧酸酐基之化合物之中,作為羧酸多酸酐,例如有:焦蜜石酸酐、1,2,3,4-丁烷四羧酸二酐、1,2,3,4-戊烷四羧酸二酐、3,3’,4,4’-二苯基酮四羧酸二酐、環戊烷四羧酸二酐、2,3,6,7-萘四羧酸二酐、1,2,5,6-萘四羧酸二酐、乙二醇雙偏苯三甲酸酯二酐、2,2’,3,3’-二苯基四羧酸二酐、噻吩-2,3,4,5-四羧酸二酐、乙烯四羧酸二酐、4,4’-氧二鄰苯二甲酸二酐、5-(2,5-二側氧基四氫-3-呋喃)-3-甲基-3-環己烯-1,2-二羧酸酐等,可從該等中選擇1種或2種以上使用。其中,宜為乙二醇雙偏苯三甲酸酯二酐。Among the compounds having polycarboxylic acid anhydride groups in the molecule for imparting an acid value to the polyester resin (A), examples of carboxylic acid polyanhydrides include: pyromelite anhydride, 1,2,3,4-butane Tetracarboxylic dianhydride, 1,2,3,4-pentane tetracarboxylic dianhydride, 3,3',4,4'-diphenyl ketone tetracarboxylic dianhydride, cyclopentane tetracarboxylic dianhydride , 2,3,6,7-naphthalene tetracarboxylic dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, ethylene glycol bis-trimellitic acid dianhydride, 2,2',3, 3'-diphenyltetracarboxylic dianhydride, thiophene-2,3,4,5-tetracarboxylic dianhydride, ethylene tetracarboxylic dianhydride, 4,4'-oxydiphthalic dianhydride, 5 -(2,5-Dioxotetrahydro-3-furan)-3-methyl-3-cyclohexene-1,2-dicarboxylic acid anhydride, etc., one or more kinds can be selected from these use. Among them, ethylene glycol bis-trimellitic acid dianhydride is preferable.

用以賦予前述酸價的在分子內具有多元羧酸酐基之化合物,可分別單獨使用羧酸單酸酐與羧酸多酸酐,亦可倂用。As the compound having polycarboxylic acid anhydride groups in the molecule for imparting the aforementioned acid value, carboxylic acid monoanhydrides and carboxylic acid polyanhydrides may be used alone or alternatively.

聚酯樹脂(A)係由多元羧酸成分與多元醇成分構成。作為構成聚酯樹脂(A)之多元醇成分,宜含有具有2個1級羥基且不具有脂環結構的二醇(a)(以下,有時稱為(a)成分)。聚酯樹脂(A)中之具有2個1級羥基且不具有脂環結構的二醇(a),例如可列舉:乙二醇、1,3-丙二醇、2-丁基-2-乙基-1,3-丙二醇、2-甲基-1,3-丙二醇、新戊二醇、3-甲基-1,5-戊二醇、1,4-丁二醇、2,4-二乙基-1,5-戊二醇、1,6-己二醇、2-甲基-1,8-辛二醇、3-甲基-1,6-己二醇、4-甲基-1,7-庚二醇、4-甲基-1,8-辛二醇、1,9-壬二醇等脂肪族二醇;二乙二醇、三乙二醇、聚乙二醇、聚丙二醇、聚四亞甲基二醇等聚醚二醇類等,可從該等中選擇1種或1種以上使用。其中,宜使用乙二醇、2-甲基-1,3-丙二醇、1,6-己二醇。The polyester resin (A) is composed of a polyvalent carboxylic acid component and a polyhydric alcohol component. As the polyol component constituting the polyester resin (A), it is preferable to contain a diol (a) having two primary hydroxyl groups and not having an alicyclic structure (hereinafter, may be referred to as (a) component). The diol (a) which has two primary hydroxyl groups and does not have an alicyclic structure in a polyester resin (A), For example, ethylene glycol, 1, 3-propanediol, 2-butyl-2-ethyl -1,3-propanediol, 2-methyl-1,3-propanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, 1,4-butanediol, 2,4-diethylene 1,5-pentanediol, 1,6-hexanediol, 2-methyl-1,8-octanediol, 3-methyl-1,6-hexanediol, 4-methyl-1 , 7-heptanediol, 4-methyl-1,8-octanediol, 1,9-nonanediol and other aliphatic diols; diethylene glycol, triethylene glycol, polyethylene glycol, polypropylene glycol , polyether glycols such as polytetramethylene glycol, and the like, and one or more of them may be selected and used. Among them, ethylene glycol, 2-methyl-1,3-propanediol, and 1,6-hexanediol are preferably used.

聚酯樹脂(A)中之具有2個1級羥基且不具有脂環結構的二醇(a)之共聚比率,宜為在全部多元醇成分中的20~80莫耳%,更佳為20~60莫耳%,尤佳為20~40莫耳%。為上述範圍內的話,硬化性、耐蒸煮性會變得良好。The copolymerization ratio of the diol (a) having two primary hydroxyl groups and no alicyclic structure in the polyester resin (A) is preferably 20-80 mole % of all polyol components, more preferably 20 ~60 mol%, preferably 20~40 mol%. When it exists in the said range, curability and retort resistance will become favorable.

聚酯樹脂(A)宜含有具有脂環結構的二醇(b)作為多元醇成分。藉由含有具有脂環結構的二醇(b)(以下,有時稱為(b)成分),容易兼顧加工性與耐蒸煮性。構成聚酯樹脂(A)之具有脂環結構的二醇(b),例如可列舉:1,2-環己烷二甲醇、1,3-環己烷二甲醇、1,4-環己烷二甲醇、三環癸烷二醇類、氫化雙酚類等,可從該等中選擇1種或1種以上使用。其中,考量硬化性、加工性、耐蒸煮性的觀點,宜使用1,4-環己烷二甲醇。The polyester resin (A) preferably contains a diol (b) having an alicyclic structure as a polyol component. By containing the diol (b) (it may be called (b) component hereinafter) which has an alicyclic structure, it becomes easy to make processability and retort resistance compatible. Diols (b) having an alicyclic structure constituting the polyester resin (A) include, for example, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexane Dimethanol, tricyclodecanediols, hydrogenated bisphenols, and the like can be used by selecting one or more of them. Among them, 1,4-cyclohexanedimethanol is preferably used from the viewpoint of hardenability, workability, and retort resistance.

構成聚酯樹脂(A)之具有脂環結構的二醇(b)之共聚比率,宜為在全部多元醇成分中的5~50莫耳%,更佳為10~40莫耳%,尤佳為20~30莫耳%。為上述範圍內的話,加工性會變得良好。The copolymerization ratio of the diol (b) having an alicyclic structure constituting the polyester resin (A) is preferably 5-50 mol%, more preferably 10-40 mol%, of the total polyol components, especially It is 20-30 mole%. When it exists in the said range, processability will become favorable.

聚酯樹脂(A)宜含有具有1個1級羥基與1個2級羥基且不具有脂環結構的二醇(c)(以下,有時稱為(c)成分)作為多元醇成分。聚酯樹脂(A)中之具有1個1級羥基與1個2級羥基且不具有脂環結構的二醇(c),例如可列舉1,2-丙二醇、1,2-丁二醇等,可從該等中選擇1種或1種以上使用。其中,宜使用1,2-丙二醇。The polyester resin (A) preferably contains, as a polyol component, a diol (c) having one primary hydroxyl group and one secondary hydroxyl group and not having an alicyclic structure (hereinafter, may be referred to as component (c)). The diol (c) which has one primary hydroxyl group and one secondary hydroxyl group and does not have an alicyclic structure in the polyester resin (A) includes, for example, 1,2-propanediol, 1,2-butanediol, etc. , and one or more of these can be selected for use. Among them, 1,2-propanediol is preferably used.

聚酯樹脂(A)中之具有1個1級羥基與1個2級羥基且不具有脂環結構的二醇(c)之共聚比率,宜為在全部多元醇成分中的5~75莫耳%,更佳為10~65莫耳%,尤佳為15~50莫耳%。為上述範圍內的話,硬化性、耐蒸煮性會變得良好。The copolymerization ratio of the diol (c) having one primary hydroxyl group and one secondary hydroxyl group and not having an alicyclic structure in the polyester resin (A) is preferably 5 to 75 moles in all polyol components %, more preferably 10-65 mol%, especially 15-50 mol%. When it exists in the said range, curability and retort resistance will become favorable.

聚酯樹脂(A)宜含有前述(a)成分、與(b)成分及(c)成分中之任一者或兩者。據推測由於(a)成分容易形成酯鍵,另一方面,(b)成分及(c)成分,酯鍵相較於(a)成分容易開裂,因此藉由具有(a)成分、與(b)成分或(c)成分,加熱處理時酯鍵之再排列及再鍵結會被促進,THF不溶物會增加,可形成兼具硬化性、柔軟性亦即加工性的塗膜。The polyester resin (A) preferably contains either or both of the above-mentioned (a) component, (b) component, and (c) component. Presumably, since the (a) component is easy to form an ester bond, on the other hand, the (b) component and (c) component, the ester bond is easier to crack than the (a) component, so by having (a) component, and (b) ) component or (c) component, the rearrangement and rebonding of ester bonds will be promoted during heat treatment, the THF insoluble matter will increase, and a coating film with both hardenability and flexibility, that is, processability, can be formed.

作為構成聚酯樹脂(A)之多元羧酸成分,可列舉:對苯二甲酸、間苯二甲酸、鄰苯二甲酸、2,6-萘二羧酸、1,4-萘二羧酸、1,8-萘二羧酸等芳香族二羧酸成分等。該等可單獨使用或將2種以上倂用。其中,宜為對苯二甲酸、2,6-萘二羧酸。Examples of the polyvalent carboxylic acid component constituting the polyester resin (A) include terephthalic acid, isophthalic acid, phthalic acid, 2,6-naphthalene dicarboxylic acid, 1,4-naphthalene dicarboxylic acid, Aromatic dicarboxylic acid components such as 1,8-naphthalene dicarboxylic acid, etc. These can be used alone or in combination of two or more. Among them, terephthalic acid and 2,6-naphthalene dicarboxylic acid are preferable.

作為構成聚酯樹脂(A)之其他多元羧酸成分,可列舉脂肪族二羧酸成分、脂環族二羧酸成分。脂肪族二羧酸成分可列舉:琥珀酸、戊二酸、己二酸、壬二酸、癸二酸、十二烷二酸、二聚酸等。脂環族二羧酸成分可列舉:1,4-環己烷二羧酸、四氫鄰苯二甲酸、六氫間苯二甲酸、1,2-環己烯二羧酸等。可從該等中選擇1種或2種以上使用。其中,己二酸、1,4-環己烷二羧酸就反應性、經濟性方面係較佳。Examples of other polyvalent carboxylic acid components constituting the polyester resin (A) include aliphatic dicarboxylic acid components and alicyclic dicarboxylic acid components. Examples of the aliphatic dicarboxylic acid component include succinic acid, glutaric acid, adipic acid, azelaic acid, sebacic acid, dodecanedioic acid, and dimer acid. Examples of the alicyclic dicarboxylic acid component include 1,4-cyclohexanedicarboxylic acid, tetrahydrophthalic acid, hexahydroisophthalic acid, and 1,2-cyclohexenedicarboxylic acid. One or more of these can be selected and used. Among them, adipic acid and 1,4-cyclohexanedicarboxylic acid are preferable in terms of reactivity and economy.

聚酯樹脂(A)中具有脂肪族二羧酸成分、脂環族二羧酸成分作為構成單元時,它們的共聚比率宜為在多元羧酸成分中的5~40莫耳%。更佳為10~30莫耳%。落在上述範圍外的話,會有聚酯樹脂(A)之玻璃轉移溫度大幅降低且耐蒸煮性降低的情況。When the polyester resin (A) has an aliphatic dicarboxylic acid component and an alicyclic dicarboxylic acid component as constituent units, their copolymerization ratio is preferably 5 to 40 mol% in the polyvalent carboxylic acid component. More preferably, it is 10 to 30 mol%. If it falls outside the said range, the glass transition temperature of a polyester resin (A) will fall significantly, and retort resistance may fall.

作為構成聚酯樹脂(A)之多元羧酸成分,含有不飽和二羧酸(d)作為構成單元亦佳。藉由含有不飽和二羧酸(d),可利用加熱處理時因不飽和鍵之開裂而致之生成分子間碳-碳鍵的反應來改善硬化性。就前述不飽和二羧酸(d)而言,例如可列舉:富馬酸、馬來酸、伊康酸、檸康酸、2,5-降莰烷二羧酸及四氫鄰苯二甲酸、以及它們的酸酐,該等可使用一種或二種以上。It is also preferable to contain unsaturated dicarboxylic acid (d) as a structural unit as a polyhydric carboxylic acid component which comprises a polyester resin (A). By containing the unsaturated dicarboxylic acid (d), curability can be improved by utilizing the reaction of forming intermolecular carbon-carbon bonds due to the cleavage of unsaturated bonds during heat treatment. Examples of the aforementioned unsaturated dicarboxylic acid (d) include fumaric acid, maleic acid, itaconic acid, citraconic acid, 2,5-norbornanedicarboxylic acid, and tetrahydrophthalic acid. , and their anhydrides, one or two or more of these can be used.

聚酯樹脂(A)中含有不飽和二羧酸(d)作為構成單元時,不飽和二羧酸(d)之共聚比率,宜為在多元羧酸成分中的5~20莫耳%。更佳為10~15莫耳%。藉由為前述範圍內,可兼顧加工性與硬化性。When the polyester resin (A) contains unsaturated dicarboxylic acid (d) as a constituent unit, the copolymerization ratio of unsaturated dicarboxylic acid (d) is preferably 5 to 20 mol% in the polycarboxylic acid component. More preferably, it is 10-15 mol%. By being within the above range, both workability and hardenability can be achieved.

聚酯樹脂(A)宜具有分支結構。具有分支結構係指聚酯之主鏈中具有分支結構,針對在聚酯樹脂(A)中導入分支結構,就示例而言,可列舉在聚酯之縮聚合反應中,將3官能以上之成分作為多元羧酸成分及/或多元醇成分之一部分進行共聚合的方法。作為3官能以上之多元羧酸成分,例如可列舉:偏苯三甲酸、焦蜜石酸、二苯基酮四羧酸等,作為3官能以上之多元醇,可列舉:甘油、三羥甲基乙烷、三羥甲基丙烷、甘露醇、山梨醇、新戊四醇、α-甲基葡萄糖苷等。藉由聚酯樹脂(A)具有分支結構,由於加熱處理時酯鍵之再排列及再鍵結發生時之交聯密度會提升,故THF不溶物會增加而可改善硬化性及加工性。The polyester resin (A) preferably has a branched structure. Having a branched structure means that the main chain of the polyester has a branched structure. For the introduction of a branched structure into the polyester resin (A), as an example, in the polycondensation reaction of polyester, a component with more than three functions A method of copolymerizing as part of the polycarboxylic acid component and/or the polyol component. Examples of trifunctional or higher polycarboxylic acid components include: trimellitic acid, pyromeltaric acid, benzophenone tetracarboxylic acid, etc. Examples of trifunctional or higher polyhydric alcohols include glycerin, trimethylol Ethane, trimethylolpropane, mannitol, sorbitol, neoerythritol, α-methyl glucoside, etc. Since the polyester resin (A) has a branched structure, the rearrangement of ester bonds during heat treatment and the increase in crosslink density when rebonding occurs will increase THF insoluble matter and improve hardenability and processability.

3官能以上之多元羧酸成分的共聚比率,令全部多元羧酸成分為100莫耳%時,宜為0.1莫耳%以上,更佳為0.5莫耳%以上,尤佳為1莫耳%以上。又,宜為7莫耳%以下,更佳為6莫耳%以下,尤佳為5莫耳%以下,特佳為4莫耳%以下。3官能以上之多元醇成分的共聚比率,令全部多元醇成分為100莫耳%時,宜為0.1莫耳%以上,更佳為0.5莫耳%以上,尤佳為1莫耳%以上。又,宜為5莫耳%以下,更佳為3莫耳%以下,尤佳為2莫耳%以下,特佳為1莫耳%以下。多元羧酸成分及多元醇成分分別超過上述值的話,會有聚酯樹脂之可撓性喪失,加工性降低,或聚酯在聚合時發生凝膠化的情況。The copolymerization ratio of polycarboxylic acid components with more than 3 functionalities is preferably 0.1 mol% or more, more preferably 0.5 mol% or more, and most preferably 1 mol% or more when the total polycarboxylic acid components are 100 mol%. . Moreover, it is preferably not more than 7 mol%, more preferably not more than 6 mol%, especially preferably not more than 5 mol%, and most preferably not more than 4 mol%. The copolymerization ratio of the polyol component having 3 or more functions is preferably at least 0.1 mol%, more preferably at least 0.5 mol%, and most preferably at least 1 mol% when the total polyol component is 100 mol%. Moreover, it is preferably not more than 5 mol%, more preferably not more than 3 mol%, especially preferably not more than 2 mol%, and most preferably not more than 1 mol%. When the polycarboxylic acid component and the polyol component exceed the above-mentioned values, the flexibility of the polyester resin may be lost, the processability may be lowered, or the polyester may be gelled during polymerization.

針對聚酯樹脂(A)之製造方法進行說明。酯化/交換反應中,係將全部單體成分及/或其低聚合物加熱熔融而使其反應。酯化/交換反應溫度宜為180~250℃,為200~250℃更佳。反應時間宜為1.5~10小時,為3小時~6小時更佳。此外,反應時間係定義為從達到所期望之反應溫度直至隨後的縮聚合反應的時間。縮聚合反應中,係於減壓下、以220~280℃之溫度,從酯化反應中獲得之酯化物餾去多元醇成分,並持續進行縮聚合反應直至達到所期望之分子量。縮聚合之反應溫度宜為220~280℃,為240~275℃更佳。減壓度宜為130Pa以下。減壓度不足的話,會有縮聚合時間變長的傾向而不佳。從大氣壓減壓至130Pa以下的減壓時間,宜歷時30~180分鐘緩慢減壓。The manufacturing method of polyester resin (A) is demonstrated. In the esterification/exchange reaction, all monomer components and/or low polymers thereof are heated and melted to react. The esterification/exchange reaction temperature is preferably 180-250°C, more preferably 200-250°C. The reaction time is preferably 1.5-10 hours, more preferably 3-6 hours. Furthermore, the reaction time is defined as the time from reaching the desired reaction temperature until the subsequent polycondensation reaction. In the polycondensation reaction, under reduced pressure and at a temperature of 220-280°C, the polyol component is distilled off from the esterified product obtained in the esterification reaction, and the polycondensation reaction is continued until the desired molecular weight is reached. The reaction temperature of polycondensation is preferably 220-280°C, more preferably 240-275°C. The degree of reduced pressure should be below 130Pa. If the decompression degree is insufficient, the condensation polymerization time tends to be long, which is not preferable. The decompression time from atmospheric pressure to below 130Pa should be decompressed slowly for 30 to 180 minutes.

酯化/交換反應及縮聚合反應時,視需要可使用鈦酸四丁酯等有機鈦酸化合物、二氧化鍺、氧化銻、辛酸錫等有機錫化合物來實施聚合。考量反應活性的方面,宜為有機鈦酸化合物,考量樹脂著色的方面,宜為二氧化鍺。In the case of esterification/exchange reaction and polycondensation reaction, if necessary, organic titanate compounds such as tetrabutyl titanate, germanium dioxide, antimony oxide, tin octoate and other organic tin compounds can be used for polymerization. In consideration of reactivity, organic titanate compound is preferred, and in consideration of resin coloring, germanium dioxide is preferred.

聚酯樹脂(A)之玻璃轉移溫度,考量耐水性,尤其塗膜之耐蒸煮性的觀點,宜為40℃以上,為60℃以上更佳。玻璃轉移溫度的上限並無特別限定,通常為130℃以下。The glass transition temperature of the polyester resin (A) is preferably 40°C or higher, more preferably 60°C or higher, in consideration of water resistance, especially retort resistance of the coating film. The upper limit of the glass transition temperature is not particularly limited, but is usually 130°C or lower.

聚酯樹脂(A)之還原黏度宜為0.2~0.6dl/g,為0.3~0.5dl/g更佳。還原黏度未達0.2dl/g的話,硬化性變得不充分,又,塗膜之強韌性不足,而塗覆於金屬板後會有無法耐受製成罐之成型加工之虞。另一方面,還原黏度超過0.6dl/g的話,熔融黏度、溶液黏度會變高,不僅操作性會降低,還會有由於羥基末端數減少而導致無法充分賦予酸價之虞。The reduced viscosity of the polyester resin (A) is preferably 0.2-0.6 dl/g, more preferably 0.3-0.5 dl/g. If the reduced viscosity is less than 0.2 dl/g, the hardenability becomes insufficient, and the toughness of the coating film is insufficient, and after coating on a metal plate, it may not be able to withstand the molding process of making a can. On the other hand, if the reduced viscosity exceeds 0.6 dl/g, the melt viscosity and solution viscosity will increase, and not only the workability will be reduced, but also the acid value may not be sufficiently imparted due to the decrease in the number of terminal hydroxyl groups.

<聚酯樹脂(B)> 本發明中使用之聚酯樹脂(B)的酸價為500eq/ton以上。更佳為600eq/ton以上,尤佳為800eq/ton以上。藉由使用具有前述值之酸價的聚酯樹脂(B),可獲得使聚酯樹脂組成物於短時間硬化的效果。酸價低於前述值的話,難以於短時間進行交聯反應,不易獲得因於聚酯樹脂組成物中摻合聚酯樹脂(B)所獲致之效果。 <Polyester resin (B)> The acid value of the polyester resin (B) used in the present invention is 500 eq/ton or more. More preferably, it is more than 600 eq/ton, and most preferably, it is more than 800 eq/ton. By using the polyester resin (B) having an acid value of the aforementioned value, the effect of curing the polyester resin composition in a short time can be obtained. If the acid value is lower than the above-mentioned value, it is difficult to carry out the crosslinking reaction in a short time, and it is difficult to obtain the effect obtained by blending the polyester resin (B) into the polyester resin composition.

對聚酯樹脂(B)賦予酸價的方法,能以與前述聚酯樹脂(A)同樣之方法實施。較佳方法、為了賦予酸價而可較佳地使用之具有多元羧酸酐基之化合物也與聚酯樹脂(A)相同。The method of imparting an acid value to the polyester resin (B) can be carried out by the same method as the above-mentioned polyester resin (A). A preferred method and a compound having a polyvalent carboxylic acid anhydride group that can be preferably used for imparting an acid value are also the same as the polyester resin (A).

構成聚酯樹脂(B)之多元醇成分、多元羧酸成分,可使用與前述聚酯樹脂(A)相同之構成成分。較佳構成成分及含量也與聚酯樹脂(A)相同。製造方法也可與製造聚酯樹脂(A)之方法相同地進行來製造。As the polyhydric alcohol component and the polyvalent carboxylic acid component constituting the polyester resin (B), the same constituent components as those of the above-mentioned polyester resin (A) can be used. Desirable constituents and content are also the same as those of the polyester resin (A). The production method can also be produced in the same manner as the method for producing the polyester resin (A).

聚酯樹脂(B)宜具有分支結構。導入分支結構的方法可利用與前述聚酯樹脂(A)相同之方法實施。The polyester resin (B) preferably has a branched structure. The method of introducing the branched structure can be carried out by the same method as the aforementioned polyester resin (A).

聚酯樹脂(B)之玻璃轉移溫度,考量耐水性,尤其塗膜之耐蒸煮性的觀點,宜為40℃以上,為60℃以上更佳。玻璃轉移溫度的上限並無特別限定,通常為130℃以下。The glass transition temperature of the polyester resin (B) is preferably 40°C or higher, more preferably 60°C or higher, in consideration of water resistance, especially retort resistance of the coating film. The upper limit of the glass transition temperature is not particularly limited, but is usually 130°C or lower.

聚酯樹脂(B)之還原黏度宜為0.1~0.3dl/g,為0.15~0.2dl/g更佳。還原黏度未達0.1dl/g的話,加工性會變得不充分,塗膜之強韌性不足,而塗覆於金屬板後會有無法耐受製成罐之成型加工之虞。另一方面,還原黏度超過0.3dl/g的話,熔融黏度、溶液黏度會變高,不僅操作性會降低,還會有由於羥基末端數減少而導致無法充分賦予酸價之虞。The reduced viscosity of the polyester resin (B) is preferably 0.1-0.3 dl/g, more preferably 0.15-0.2 dl/g. If the reduced viscosity is less than 0.1dl/g, the workability will be insufficient, the strength and toughness of the coating film will be insufficient, and after coating on a metal plate, it may not be able to withstand the forming process of making a can. On the other hand, if the reduced viscosity exceeds 0.3 dl/g, the melt viscosity and solution viscosity will increase, and not only the workability will be reduced, but also the acid value may not be sufficiently imparted due to the decrease in the number of terminal hydroxyl groups.

本發明中之構成聚酯樹脂(A)及聚酯樹脂(B)之多元羧酸成分及多元醇成分,可使用衍生自生物質資源的原料。生物質資源,係指包含利用植物的光合作用將太陽的光能轉化為澱粉、纖維素等形式所儲存者、食用植物而生長的動物身體、加工植物體、動物體而得的產品等。其中,更佳的生物質資源為植物資源,例如可列舉:木材、稻草、稻殼、米糠、陳米、玉米、甘蔗、木薯、西米、豆渣、玉米芯、樹薯渣、甘蔗渣、植物油渣、塊莖塊根、蕎麥、黃豆、油脂、廢紙、造紙殘渣、水產品殘渣、家畜排泄物、污水污泥、食品廢棄物等。尤佳為玉米、甘蔗、木薯、西米。In the present invention, the polycarboxylic acid component and the polyhydric alcohol component constituting the polyester resin (A) and the polyester resin (B) can use raw materials derived from biomass resources. Biomass resources refer to those that use the photosynthesis of plants to convert the sun's light energy into starch, cellulose and other forms of storage, animal bodies that grow by eating plants, and products obtained by processing plants and animal bodies. Among them, more preferable biomass resources are plant resources, such as wood, straw, rice husk, rice bran, aged rice, corn, sugarcane, cassava, sago, bean dregs, corncobs, cassava bagasse, bagasse, vegetable oil Slag, tuber root, buckwheat, soybean, oil, waste paper, papermaking residue, aquatic product residue, livestock excrement, sewage sludge, food waste, etc. Especially preferred are corn, sugarcane, cassava, and sago.

<聚酯樹脂組成物> 本發明之聚酯樹脂組成物中,令前述聚酯樹脂(A)與聚酯樹脂(B)之合計固體成分質量為100質量份時,聚酯樹脂(A)為55質量份以上且95質量份以下之範圍。宜為60~90質量份,更佳為70~85質量份。聚酯樹脂(B)為5質量份以上且45質量份以下。宜為7~40質量份,更佳為10~30質量份之範圍係重要。聚酯樹脂(A)比該範圍多,聚酯樹脂(B)比該範圍少時,會有塗膜內部未交聯的聚酯樹脂變多,塗膜整體的硬化性不足之虞。另一方面,聚酯樹脂(A)比該範圍少,聚酯樹脂(B)比該範圍多時,會有容易促進熱分解反應,無法獲得充分的硬化性之虞。 <Polyester resin composition> In the polyester resin composition of the present invention, when the total solid content mass of the polyester resin (A) and the polyester resin (B) is 100 parts by mass, the polyester resin (A) is 55 parts by mass or more and 95 parts by mass The range below the number of copies. It is preferably 60 to 90 parts by mass, more preferably 70 to 85 parts by mass. The polyester resin (B) is not less than 5 parts by mass and not more than 45 parts by mass. It is preferably 7 to 40 parts by mass, more preferably within a range of 10 to 30 parts by mass. When the polyester resin (A) is more than this range and the polyester resin (B) is less than this range, there may be a large amount of uncrosslinked polyester resin inside the coating film, and the curability of the entire coating film may be insufficient. On the other hand, when the polyester resin (A) is less than this range and the polyester resin (B) is more than this range, the thermal decomposition reaction is likely to be promoted, and sufficient curability may not be obtained.

本發明之聚酯樹脂組成物,如前述利用聚酯樹脂(B),即使不摻合硬化劑,亦可藉由加熱處理於短時間使聚酯樹脂組成物硬化。因此,本發明之聚酯樹脂組成物宜實質上不含硬化劑。該「實質上不含硬化劑」,意指「相對於聚酯樹脂之合計100質量份(換算固體成分),硬化劑含量未達1質量(換算固體成分)」。 此處,硬化劑係指會與本發明之聚酯樹脂(A)及聚酯樹脂(B)反應並形成交聯結構的已知的硬化劑,交聯結構的形態,例如可列舉:藉由自由基加成反應、陽離子加成反應、或陰離子加成反應等使聚酯樹脂中之不飽和雙鍵進行反應,生成分子間碳-碳鍵的反應、與聚酯樹脂中之多元羧酸基、多元醇基之縮合反應、加成聚合反應、或酯交換反應等所致之分子間鍵結的形成等。作為硬化劑,例如可列舉:酚醛樹脂、胺樹脂、異氰酸酯化合物、環氧化合物、或β-羥醯胺化合物、含不飽和鍵之樹脂等。 In the polyester resin composition of the present invention, the polyester resin composition can be cured in a short period of time by heat treatment even if no curing agent is blended using the polyester resin (B) as described above. Therefore, the polyester resin composition of the present invention preferably does not contain a hardener substantially. The "substantially not containing a curing agent" means "the content of the curing agent is less than 1 mass (solid conversion) with respect to a total of 100 mass parts (solid conversion) of the polyester resin". Here, the curing agent refers to a known curing agent that reacts with the polyester resin (A) and polyester resin (B) of the present invention to form a crosslinked structure, and the form of the crosslinked structure includes, for example: Free radical addition reaction, cationic addition reaction, or anion addition reaction, etc., react unsaturated double bonds in polyester resin to generate intermolecular carbon-carbon bonds, and react with polycarboxylic acid groups in polyester resins , The formation of intermolecular bonds caused by condensation reactions of polyol groups, addition polymerization reactions, or transesterification reactions, etc. Examples of the curing agent include phenolic resins, amine resins, isocyanate compounds, epoxy compounds, β-hydroxylamide compounds, unsaturated bond-containing resins, and the like.

本發明之聚酯樹脂組成物中,硬化劑之含量,相對於聚酯樹脂(A)與聚酯樹脂(B)之合計固體成分質量100質量份,宜未達1質量份。未達0.5質量份更佳,未達0.1質量份又更佳,不含硬化劑最佳。硬化劑之含量比上述範圍多時,不僅經濟性差,還會有因硬化劑彼此的自縮合反應所致之加工性降低、封端劑揮發、產生甲醛等有害的散逸氣體、以及長期保存穩定性差之虞。In the polyester resin composition of the present invention, the content of the curing agent is preferably less than 1 part by mass based on 100 parts by mass of the total solid content of the polyester resin (A) and polyester resin (B). It is more preferably less than 0.5 parts by mass, more preferably less than 0.1 parts by mass, and it is most preferably not to contain a hardener. When the content of the curing agent is more than the above range, not only the economic efficiency is poor, but also the workability is reduced due to the self-condensation reaction between the curing agents, the volatilization of the end-capping agent, the generation of harmful fugitive gases such as formaldehyde, and poor long-term storage stability risk.

本發明之聚酯樹脂組成物,如前述即使實質上不含硬化劑,亦可於240℃以5分鐘之短時間之加熱處理使其硬化。另一方面,加熱處理前,考量溶劑溶解性、樹脂之凝聚等操作性的觀點,宜盡量不含硬化物。如此之硬化物含量,能以四氫呋喃(THF)不溶物作為指標而得知。The polyester resin composition of the present invention can be cured by heat treatment at 240° C. for a short time of 5 minutes even if it does not substantially contain a curing agent as described above. On the other hand, before heat treatment, it is preferable to contain no cured product as much as possible from the viewpoint of handling properties such as solvent solubility and resin aggregation. The content of such hardened matter can be known by using tetrahydrofuran (THF) insoluble matter as an index.

本發明之聚酯樹脂組成物,於240℃加熱處理5分鐘後之四氫呋喃不溶物宜為10質量%以上。藉由四氫呋喃(THF)不溶物為10質量%以上,可獲得耐蒸煮性與加工性之平衡優異的聚酯樹脂組成物及其塗膜。THF不溶物宜為30質量%以上,更佳為50質量%以上,尤佳為70質量%以上。未達10質量%時,硬化性變得不充分,塗膜之強韌性不足,會有耐蒸煮性降低、塗覆於金屬板後無法耐受製成罐之成型加工之虞。In the polyester resin composition of the present invention, the tetrahydrofuran insoluble matter after heat treatment at 240° C. for 5 minutes is preferably 10% by mass or more. When the tetrahydrofuran (THF) insoluble matter is 10 mass % or more, the polyester resin composition and its coating film which are excellent in the balance of retort resistance and processability can be obtained. The THF insoluble matter is preferably at least 30% by mass, more preferably at least 50% by mass, and most preferably at least 70% by mass. When it is less than 10% by mass, the curability becomes insufficient, the strength and toughness of the coating film are insufficient, the retort resistance may be reduced, and the molding process of making cans after coating on a metal plate may not be able to withstand.

另一方面,本發明之聚酯樹脂組成物,於150℃加熱處理30分鐘後之THF不溶物宜未達10質量%。更佳為未達5質量%,尤佳為未達1質量%,為0質量%亦無妨。藉由於約150℃之較低溫之加熱條件下THF不溶物未達前述值,可抑制溶解於溶劑時、製成水分散體時凝聚物的產生。聚酯樹脂(A)及聚酯樹脂(B)各自亦同樣,於150℃加熱處理30分鐘後之THF不溶物未達前述值較佳。On the other hand, in the polyester resin composition of the present invention, THF insoluble matter after heat treatment at 150° C. for 30 minutes is preferably less than 10% by mass. More preferably, it is less than 5% by mass, particularly preferably, it is less than 1% by mass, and it is not a problem if it is 0% by mass. Since the THF insoluble matter does not reach the above-mentioned value under heating conditions at a relatively low temperature of about 150° C., generation of aggregates when dissolved in a solvent or when made into an aqueous dispersion can be suppressed. The same goes for each of the polyester resin (A) and the polyester resin (B), and it is preferable that the THF insoluble matter after heat treatment at 150° C. for 30 minutes does not reach the above-mentioned value.

<觸媒(C)> 本發明之聚酯樹脂組成物中宜更含有觸媒(C)。藉由含有觸媒(C),可促進加熱處理時聚酯樹脂(A)及聚酯樹脂(B)之自交聯性,並改善硬化性。作為觸媒,例如可列舉:硫酸、對甲苯磺酸、十二烷基苯磺酸、萘磺酸、二壬基萘磺酸、二壬基萘二磺酸、樟腦磺酸、磷酸等酸觸媒、及將該等進行胺封端(添加胺進行部分中和)而得者、二月桂酸二丁基錫等有機錫化合物、四丁氧基鈦等鈦化合物、乙酸鋅等鋅化合物、氯化鉿-THF錯合物等鉿化合物、三氟甲磺酸鈧等稀土類化合物,可使用該等中之1種,或倂用2種以上。其中,考量與聚酯樹脂(A)及聚酯樹脂(B)之相容性、衛生性的方面,宜為十二烷基苯磺酸及其中和物。 <Catalyst (C)> The polyester resin composition of the present invention preferably further contains a catalyst (C). By containing the catalyst (C), the self-crosslinking properties of the polyester resin (A) and the polyester resin (B) during heat treatment can be promoted, and the curability can be improved. Examples of the catalyst include acid catalysts such as sulfuric acid, p-toluenesulfonic acid, dodecylbenzenesulfonic acid, naphthalenesulfonic acid, dinonylnaphthalenesulfonic acid, dinonylnaphthalene disulfonic acid, camphorsulfonic acid, and phosphoric acid. Organotin compounds such as dibutyltin dilaurate, titanium compounds such as tetrabutoxytitanium, zinc compounds such as zinc acetate, hafnium chloride, etc. For hafnium compounds such as -THF complexes and rare earth compounds such as scandium trifluoromethanesulfonate, one or more of these compounds may be used. Among them, dodecylbenzenesulfonic acid and its neutralized product are preferable in consideration of compatibility with the polyester resin (A) and the polyester resin (B) and sanitation.

本發明中使用之聚酯樹脂(A)及聚酯樹脂(B)以及觸媒(C)之摻合比,宜為{(A)+(B)}/(C)=100/0.01~0.5(質量份),尤佳為100/0.05~0.4(質量份),最佳為100/0.1~0.3(質量份)。藉由為前述範圍內,可改善聚酯樹脂組成物之硬化性。The blending ratio of polyester resin (A), polyester resin (B) and catalyst (C) used in the present invention should be {(A)+(B)}/(C)=100/0.01~0.5 (parts by mass), particularly preferably 100/0.05 to 0.4 (parts by mass), most preferably 100/0.1 to 0.3 (parts by mass). By being within the above range, the curability of the polyester resin composition can be improved.

本發明之聚酯樹脂組成物中,觸媒(C)可包含在聚酯樹脂(A)及聚酯樹脂(B)中,亦可之後添加。考量避免聚酯樹脂聚合時之凝膠化的觀點,觸媒(C)宜在聚酯樹脂(A)及聚酯樹脂(B)之製造後添加。In the polyester resin composition of the present invention, the catalyst (C) may be contained in the polyester resin (A) and the polyester resin (B), or may be added thereafter. In view of avoiding gelation of the polyester resin during polymerization, the catalyst (C) is preferably added after the production of the polyester resin (A) and polyester resin (B).

本發明之聚酯樹脂組成物中,亦可添加自由基聚合抑制劑(D)。主要是為了用來防止在將聚酯樹脂(A)及聚酯樹脂(B)進行聚合時因不飽和鍵開裂所致之凝膠化,但為了提高聚酯樹脂之儲藏穩定性,亦可在聚合後添加。作為自由基聚合抑制劑(D),可例示酚系抗氧化劑、磷系抗氧化劑、胺系抗氧化劑、硫系抗氧化劑、無機化合物系抗氧化劑等習知者。In the polyester resin composition of the present invention, a radical polymerization inhibitor (D) may also be added. It is mainly used to prevent gelation caused by unsaturated bond cracking when polyester resin (A) and polyester resin (B) are polymerized, but in order to improve the storage stability of polyester resin, it can also be used in Added after aggregation. Examples of the radical polymerization inhibitor (D) include known ones such as phenolic antioxidants, phosphorus antioxidants, amine antioxidants, sulfur antioxidants, and inorganic compound antioxidants.

作為酚系抗氧化劑,可列舉:2,5-二-第三丁基氫醌、4,4’-亞丁基雙(3-甲基-6-第三丁基苯酚)、1,1,3-參(2-甲基-4-羥基-5-第三丁基苯基)丁烷、1,3,5-三甲基-2,4,6-參(3,5-二-第三丁基-4-羥基苄基)苯、參(3,5-二-第三丁基-4-羥苯)異氰尿酸酯等、或它們的衍生物等。Examples of phenolic antioxidants include: 2,5-di-tert-butylhydroquinone, 4,4'-butylene bis(3-methyl-6-tert-butylphenol), 1,1,3 - ginseng (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, 1,3,5-trimethyl-2,4,6-ginseng (3,5-di-tertiary Butyl-4-hydroxybenzyl)benzene, ginseng(3,5-di-tert-butyl-4-hydroxyphenyl)isocyanurate, etc., or derivatives thereof, etc.

作為磷系抗氧化劑,可列舉:亞磷酸三(壬基苯)酯、亞磷酸三苯酯、亞磷酸二苯基異癸酯、亞磷酸三(十八基)酯、亞磷酸十三酯、亞磷酸二苯基癸酯、4,4’-亞丁基-雙(3-甲基-6-第三丁基苯基二(十三烷基)亞磷酸酯)、二硬脂基-新戊四醇二亞磷酸酯、三硫代亞磷酸三月桂酯等、或它們的衍生物等。Examples of phosphorus-based antioxidants include tris(nonylphenyl) phosphite, triphenyl phosphite, diphenylisodecyl phosphite, tris(octadecyl) phosphite, tridecyl phosphite, Diphenyldecyl phosphite, 4,4'-butylene-bis(3-methyl-6-tert-butylphenylbis(tridecyl)phosphite), distearyl-neopentyl Tetrol diphosphite, trilauryl trithiophosphite, etc., or derivatives thereof, etc.

作為胺系抗氧化劑,可列舉:苯基-β-萘胺、啡噻𠯤、N,N’-二苯基-對苯二胺、N,N’-二-β-萘基-對苯二胺、N-環己基-N’-苯基-對苯二胺、醛醇-α-萘胺、2,2,4-三甲基-1,2-二氫喹啉聚合物等、或它們的衍生物等。Examples of amine-based antioxidants include: phenyl-β-naphthylamine, phenanthylamine, N,N'-diphenyl-p-phenylenediamine, N,N'-di-β-naphthyl-p-phenylenediamine Amine, N-cyclohexyl-N'-phenyl-p-phenylenediamine, aldol-α-naphthylamine, 2,2,4-trimethyl-1,2-dihydroquinoline polymer, etc., or their derivatives, etc.

作為硫系抗氧化劑,可列舉:硫代雙(N-苯基-β-萘胺)、2-巰基苯并噻唑、2-巰基苯并咪唑、二硫化四甲基秋蘭姆、異丙基黃原酸鎳等、或它們的衍生物。Examples of sulfur-based antioxidants include: thiobis(N-phenyl-β-naphthylamine), 2-mercaptobenzothiazole, 2-mercaptobenzimidazole, tetramethylthiuram disulfide, isopropyl Nickel xanthate, etc., or their derivatives.

作為硝基化合物系抗氧化劑,可列舉:1,3,5-三硝基苯、對亞硝基二苯胺、對亞硝基二甲苯胺、1-氯-3-硝基苯、鄰二硝基苯、間二硝基苯、對二硝基苯、對硝基苯甲酸、硝基苯、2-硝基-5-氰基噻吩等、或它們的衍生物。Examples of nitro compound-based antioxidants include: 1,3,5-trinitrobenzene, p-nitrosodiphenylamine, p-nitrosoxylidine, 1-chloro-3-nitrobenzene, o-dinitrobenzene phenylbenzene, m-dinitrobenzene, p-dinitrobenzene, p-nitrobenzoic acid, nitrobenzene, 2-nitro-5-cyanothiophene, etc., or their derivatives.

作為無機化合物系抗氧化劑,可列舉:FeCl 3、Fe(CN) 3、CuCl 2、CoCl 3、Co(ClO 4) 3、Co(NO 3) 3、Co 2(SO 4) 3等。 Examples of inorganic compound antioxidants include FeCl 3 , Fe(CN) 3 , CuCl 2 , CoCl 3 , Co(ClO 4 ) 3 , Co(NO 3 ) 3 , Co 2 (SO 4 ) 3 and the like.

本發明中使用之自由基聚合抑制劑(D),在上述抗氧化劑中,就熱穩定性的觀點酚系抗氧化劑、胺系抗氧化劑係較佳,熔點為120℃以上且分子量為200以上者更佳,熔點為170℃以上者尤佳。具體而言,為啡噻𠯤、4,4’-亞丁基雙(3-甲基-6-第三丁基苯酚)等。As the radical polymerization inhibitor (D) used in the present invention, among the above-mentioned antioxidants, phenolic antioxidants and amine antioxidants are preferable from the viewpoint of thermal stability, and those having a melting point of 120°C or higher and a molecular weight of 200 or higher More preferably, those having a melting point of 170° C. or higher are especially preferable. Specifically, it is phenanthrene, 4,4'-butylenebis(3-methyl-6-tert-butylphenol) and the like.

本發明中使用之聚酯樹脂(A)、自由基聚合抑制劑(D)之摻合比,宜為(A)/(D)=100/0.001~0.5(重量份),尤佳為100/0.01~0.1(重量份),最佳為100/0.02~0.08(重量份)。聚酯樹脂(B)及自由基聚合抑制劑(D)之摻合比也與上述相同,藉由為前述範圍內,可抑制聚酯樹脂(A)及聚酯樹脂(B)製造中之凝膠化。The blending ratio of the polyester resin (A) used in the present invention and the radical polymerization inhibitor (D) is preferably (A)/(D)=100/0.001~0.5 (weight parts), especially preferably 100/ 0.01 to 0.1 (parts by weight), most preferably 100/0.02 to 0.08 (parts by weight). The blending ratio of the polyester resin (B) and the radical polymerization inhibitor (D) is also the same as above, and by being within the aforementioned range, condensation during the production of the polyester resin (A) and the polyester resin (B) can be suppressed. gelled.

本發明之聚酯樹脂組成物中,可配合要求特性摻合氧化鈦、二氧化矽等習知的無機顏料、磷酸及其酯化物、表面平滑劑、消泡劑、分散劑、潤滑劑等習知的添加劑。尤其潤滑劑對於為了賦予DI罐、DR(或DRD)罐等成形時所需之塗膜潤滑性係重要,例如可列舉係多元醇化合物與脂肪酸之酯化物的脂肪酸酯蠟、矽系蠟、氟系蠟、聚乙烯等聚烯烴蠟、羊毛脂系蠟、褐煤蠟、微晶蠟等作為理想的潤滑劑之示例。潤滑劑可使用1種或將2種以上混合使用。In the polyester resin composition of the present invention, conventional inorganic pigments such as titanium oxide and silicon dioxide, phosphoric acid and its esterified products, surface smoothing agents, defoamers, dispersants, lubricants, etc. known additives. In particular, lubricants are important for imparting lubricity to the coating film required for forming DI tanks, DR (or DRD) tanks, etc. Examples include fatty acid ester waxes, silicone waxes, Fluorine-based waxes, polyolefin waxes such as polyethylene, lanolin-based waxes, montan waxes, microcrystalline waxes, and the like are exemplified as ideal lubricants. Lubricants can be used alone or in combination of two or more.

本發明之聚酯樹脂組成物,能以溶解於習知的有機溶劑之狀態進行塗料化。塗料化所使用的有機溶劑,例如可列舉:甲苯、二甲苯、乙酸乙酯、乙酸丁酯、甲乙酮、甲基異丁基酮、環己酮、異佛爾酮、甲基賽珞蘇、丁基賽珞蘇、乙二醇單乙醚乙酸酯、二乙二醇單乙醚乙酸酯、乙二醇單乙酸酯、甲醇、乙醇、丁醇、乙二醇單乙醚、乙二醇單丁醚、二乙二醇單丁醚、Solvesso等。可考慮溶解性、蒸發速度等從該等中選擇1種或2種以上使用。The polyester resin composition of the present invention can be made into a paint in the state of being dissolved in a known organic solvent. The organic solvents used for coating, for example, include: toluene, xylene, ethyl acetate, butyl acetate, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, isophorone, methyl cellosulfone, butyl Kiselosu, ethylene glycol monoethyl ether acetate, diethylene glycol monoethyl ether acetate, ethylene glycol monoacetate, methanol, ethanol, butanol, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monobutyl ether, Solvesso, etc. One or more of these may be selected and used in consideration of solubility, evaporation rate, and the like.

本發明之聚酯樹脂組成物,能以習知的粉碎方法進行粉體塗料化。作為習知的粉碎方法,例如可列舉粉碎法。粉碎法中,係將本發明之聚酯樹脂組成物、視需要之防鏽顏料及添加劑等之混合物,利用轉鼓混合機、亨舍爾混合機等混合機進行乾式混合,並藉由混練機進行熔融混練。作為混練機,例如可使用單軸或雙軸擠出機、三輥研磨機、Labo Plastomill等一般的混練機。將混練物冷卻固化,並將固化物進行粗粉碎及微粉碎,而獲得粉碎物。作為粉碎機,例如可列舉利用超音速噴射氣流進行粉碎的噴射式粉碎機、及於在高速旋轉之轉子(rotor)與定子(襯管(liner))之間所形成的空間中導入固化物並予以粉碎的衝擊式粉碎機。又,視需要也可進一步在粉碎物中加入添加劑。可將粉碎物分級來將粉體調整成期望之粒徑及期望之粒徑分布而獲得粉體塗料組成物。分級可使用能藉由利用離心力及風力所為之分級來去除過粉碎的調色劑母粒的習知分級機,例如可使用迴旋式風力分級機(旋轉式風力分級機)等。The polyester resin composition of the present invention can be made into a powder coating by a known pulverization method. As a known pulverization method, a pulverization method is mentioned, for example. In the pulverization method, the mixture of the polyester resin composition of the present invention, anti-rust pigments and additives, etc. if necessary, is dry-mixed with a mixer such as a drum mixer or a Henschel mixer, and mixed by a kneader. Perform melt kneading. As the kneading machine, general kneading machines such as a single-screw or twin-screw extruder, a three-roll mill, and a Labo Plastomill can be used, for example. The kneaded product is cooled and solidified, and the solidified product is roughly pulverized and finely pulverized to obtain a pulverized product. As a pulverizer, for example, a jet pulverizer that utilizes a supersonic jet stream for pulverization, and a space formed between a rotor (rotor) and a stator (liner) rotating at a high speed are introduced and Impact mill for crushing. In addition, additives may be further added to the pulverized product if necessary. The pulverized product can be classified to adjust the powder to a desired particle size and a desired particle size distribution to obtain a powder coating composition. Classification can use a conventional classifier capable of removing over-crushed toner mother particles by classification using centrifugal force and wind force, for example, a rotary wind classifier (rotary wind classifier) or the like can be used.

本發明之聚酯樹脂組成物中,可摻合為了賦予塗膜之可撓性、密接性等改質的其他樹脂。作為其他樹脂之示例,可列舉結晶性聚酯、乙烯-聚合性不飽和羧酸共聚物、及乙烯-聚合性羧酸共聚物離子聚合物,藉由摻合選自該等中之至少1種以上之樹脂,會有可賦予塗膜之可撓性及/或密接性的情況。In the polyester resin composition of the present invention, other modified resins may be blended in order to impart flexibility, adhesiveness, etc. to the coating film. Examples of other resins include crystalline polyesters, ethylene-polymerizable unsaturated carboxylic acid copolymers, and ethylene-polymerizable carboxylic acid copolymer ionomers, and by blending at least one selected from these The above resins may impart flexibility and/or adhesiveness to the coating film.

本發明之聚酯樹脂組成物,只要是由可使用於飲料罐、罐頭用罐、其蓋、蓋材等之金屬素材構成的金屬板,則可塗敷在其單面或兩面,視需要也可塗敷在端面。作為前述金屬素材,例如可列舉馬口鐵、無錫鋼、鋁等。也可使用於該等金屬素材所構成之金屬板預先施以了磷酸處理、鉻酸鉻酸鹽處理、磷酸鉻酸鹽處理、利用其他防鏽處理劑所為之防腐蝕處理、為了改善塗膜之密接性之表面處理而得者。The polyester resin composition of the present invention can be coated on one or both sides of the metal plate as long as it is made of a metal material that can be used for beverage cans, cans for cans, their lids, lid materials, etc. Can be applied to end faces. As said metal material, tinplate, tin-free steel, aluminum etc. are mentioned, for example. It can also be used in metal plates composed of these metal materials that have been pre-treated with phosphoric acid treatment, chromate chromate treatment, phosphoric acid chromate treatment, anti-corrosion treatment with other anti-rust treatment agents, in order to improve the coating film Adhesive surface treatment obtained.

可將本發明之聚酯樹脂組成物利用輥塗機塗敷、噴塗塗敷等習知的塗敷方法塗敷於金屬板並進行硬化。塗敷膜厚並無特別限定,以乾燥膜厚計宜為3~18μm,更佳為5~15μm之範圍。塗膜之烘烤條件通常宜為於約180~260℃之範圍進行約10分鐘~2小時,更佳為於約200~240℃之範圍進行約5分鐘~1小時。The polyester resin composition of the present invention can be applied to a metal plate by a known coating method such as roll coater coating and spray coating, and then cured. The coating film thickness is not particularly limited, but the dry film thickness is preferably in the range of 3-18 μm, more preferably in the range of 5-15 μm. The baking conditions of the coating film are usually preferably in the range of about 180-260°C for about 10 minutes to 2 hours, more preferably in the range of about 200-240°C for about 5 minutes-1 hour.

<聚酯樹脂水分散體> 本發明之聚酯樹脂組成物也可分散於水性介質中而以聚酯樹脂水分散體的形式使用。 作為將本發明之聚酯樹脂(A)及聚酯樹脂(B)進行水分散體化的方法,有下列方法:溶解於會溶解聚酯樹脂(A)及聚酯樹脂(B)之水溶性有機溶劑中,視需要逐次加入鹼性化合物、水並進行分散的方法(a);加入聚酯樹脂(A)及聚酯樹脂(B)、水、會溶解聚酯樹脂(A)及聚酯樹脂(B)之水溶性有機溶劑、視需要之鹼性化合物,進行加熱並分散的方法(b)等。又,欲減少有機溶劑量時,或欲完全去除有機溶劑而進行水分散體化時,也可在使用具有100℃以下之沸點的有機溶劑進行分散後,於加熱、或減壓下去除溶劑。聚酯樹脂(A)及聚酯樹脂(B)的情況下,考量製膜性的觀點,宜進行前者之方法(a)。 <Water dispersion of polyester resin> The polyester resin composition of the present invention can also be used in the form of an aqueous polyester resin dispersion dispersed in an aqueous medium. As a method of water-dispersing the polyester resin (A) and polyester resin (B) of the present invention, there is the following method: dissolving in a water-soluble In an organic solvent, the method (a) of gradually adding a basic compound and water to disperse as needed; adding polyester resin (A) and polyester resin (B), water, will dissolve polyester resin (A) and polyester The method (b) of heating and dispersing the water-soluble organic solvent of the resin (B), a basic compound if necessary, and the like. Also, when the amount of organic solvent is to be reduced, or when water dispersion is to be completely removed from the organic solvent, the solvent may be removed under heating or reduced pressure after dispersing using an organic solvent having a boiling point of 100°C or lower. In the case of the polyester resin (A) and the polyester resin (B), it is preferable to perform the former method (a) from the viewpoint of film forming properties.

此時,聚酯樹脂(A)及聚酯樹脂(B)溶解時的溫度宜為40~160℃,為50~140℃更佳,為60~120℃尤佳,為70~100℃最佳。係因為未達40℃的話,會有聚酯樹脂(A)及聚酯樹脂(B)之溶解不充分的情況,故無法充分解開分子鏈彼此間的纏結,又,超過160℃的話,招致聚酯樹脂(A)及聚酯樹脂(B)劣化的風險會增加。藉由於40~160℃之溫度範圍加熱而可溶解聚酯樹脂(A)及聚酯樹脂(B)的有機溶劑,可列舉:甲乙酮、二甲基乙醯胺、二甲基甲醯胺、N-甲基吡咯烷酮、四氫呋喃、1,4-二㗁烷、1,3-二㗁烷、1,3-二氧五環、1,2-己二醇、甲基賽珞蘇、丁基賽珞蘇、乙基卡必醇、丁基卡必醇、丙二醇單丙醚、丙二醇單丁醚、三乙二醇單丁醚等。其中,宜為甲乙酮、丁基賽珞蘇、丙二醇單丙醚、丙二醇單丁醚等。At this time, the temperature when the polyester resin (A) and the polyester resin (B) are dissolved is preferably 40-160°C, more preferably 50-140°C, more preferably 60-120°C, and most preferably 70-100°C . If the temperature is lower than 40°C, the dissolution of the polyester resin (A) and the polyester resin (B) will be insufficient, so the entanglement between the molecular chains cannot be fully untied, and if the temperature exceeds 160°C, The risk of causing deterioration of the polyester resin (A) and the polyester resin (B) increases. Organic solvents capable of dissolving polyester resin (A) and polyester resin (B) by heating in a temperature range of 40 to 160°C include methyl ethyl ketone, dimethylacetamide, dimethylformamide, N -Methylpyrrolidone, Tetrahydrofuran, 1,4-Dioxane, 1,3-Dioxane, 1,3-Dioxane, 1,2-Hexanediol, Methylcelloxane, Butylcelloxane Su, ethyl carbitol, butyl carbitol, propylene glycol monopropyl ether, propylene glycol monobutyl ether, triethylene glycol monobutyl ether, etc. Among them, methyl ethyl ketone, butylcytosol, propylene glycol monopropyl ether, propylene glycol monobutyl ether, and the like are preferable.

於100℃以上溶解聚酯樹脂(A)及聚酯樹脂(B)時,需將聚酯樹脂溶液之溫度冷卻至100℃以下後,再邊攪拌該樹脂溶液邊逐次添加水及視需要之鹼性化合物,來進行相轉化藉此獲得水分散體。When dissolving polyester resin (A) and polyester resin (B) above 100°C, it is necessary to cool the temperature of the polyester resin solution to below 100°C, then add water and alkali as needed while stirring the resin solution active compound, to undergo phase inversion whereby an aqueous dispersion is obtained.

將本發明之聚酯樹脂(A)及聚酯樹脂(B)進行水分散體化時所使用的鹼性化合物,宜為會在塗膜形成時之乾燥、烘烤步驟中揮發的化合物,係使用氨及/或沸點為250℃以下之有機胺化合物等。理想可列舉例如:三乙胺、N,N-二乙基乙醇胺、N,N-二甲基乙醇胺、胺基乙醇胺、N-甲基-N,N-二乙醇胺、異丙胺、亞胺基雙丙胺、乙胺、二乙胺、3-乙氧基丙胺、3-二乙基胺丙胺、第二丁胺、丙胺、甲基胺丙胺、二甲基胺丙胺、甲基亞胺基雙丙胺、3-甲氧基丙胺、單乙醇胺、二乙醇胺、三乙醇胺、𠰌啉、N-甲基𠰌啉、N-乙基𠰌啉等。該等鹼性化合物需為至少可部分中和聚酯樹脂(A)及聚酯樹脂(B)之羧基的量,具體而言,相對於羧基當量,添加0.5~1.5當量較理想。The basic compound used when water-dispersing the polyester resin (A) and polyester resin (B) of the present invention is preferably a compound that volatilizes during the drying and baking steps when the coating film is formed. Ammonia and/or organic amine compounds with a boiling point of 250°C or less are used. Ideal examples include: triethylamine, N,N-diethylethanolamine, N,N-dimethylethanolamine, aminoethanolamine, N-methyl-N,N-diethanolamine, isopropylamine, iminobis Propylamine, ethylamine, diethylamine, 3-ethoxypropylamine, 3-diethylaminopropylamine, second butylamine, propylamine, methylaminopropylamine, dimethylaminopropylamine, methyliminodipropylamine, 3-Methoxypropylamine, monoethanolamine, diethanolamine, triethanolamine, thioline, N-methyl thioline, N-ethyl thioline, etc. These basic compounds need to be at least partially neutralized with the carboxyl groups of the polyester resin (A) and polyester resin (B). Specifically, it is ideal to add 0.5-1.5 equivalents relative to the carboxyl equivalents.

本發明之聚酯樹脂水分散體之平均粒徑會顯著影響塗膜外觀、保存穩定性,故係非常重要,宜為30~250nm。尤佳為50~200nm,特佳為70~150nm。平均粒徑超過250nm的話,不僅分散穩定性大幅降低,製膜性也會降低,故獲得之皮膜之外觀惡化。又,反之未達30nm的話,雖有製膜性顯著改善的傾向,但因此容易在分散粒子間產生融合、凝聚,結果發生增黏、分散不良的可能性變高,故不佳。The average particle size of the polyester resin aqueous dispersion of the present invention will significantly affect the appearance and storage stability of the coating film, so it is very important and should be 30-250nm. Most preferably, it is 50 to 200 nm, and most preferably, it is 70 to 150 nm. When the average particle diameter exceeds 250 nm, not only the dispersion stability is greatly reduced, but also the film-forming property is also reduced, so that the appearance of the obtained film is deteriorated. On the other hand, if the thickness is less than 30 nm, the film forming property tends to be significantly improved, but fusion and aggregation between the dispersed particles tend to occur, resulting in increased viscosity and poor dispersion, which is unfavorable.

本發明之聚酯樹脂水分散體宜以10~45質量%之樹脂固體成分濃度予以製作。更佳為15~40質量%,尤佳為20~35質量%之範圍。樹脂固體成分濃度超過45質量%的話,水分散體的黏度變高,又,容易發生樹脂粒子間的凝聚,故分散穩定性大幅降低。又,未達10質量%的話,在製造方面、用途方面之雙方面難以稱為實用。The aqueous polyester resin dispersion of the present invention is preferably produced with a resin solid content concentration of 10 to 45% by mass. More preferably, it is 15-40 mass %, and it is especially preferable that it is the range of 20-35 mass %. When the resin solid content concentration exceeds 45% by mass, the viscosity of the aqueous dispersion becomes high, and aggregation among the resin particles tends to occur, so that the dispersion stability is greatly reduced. Also, if it is less than 10% by mass, it is difficult to say that it is practical in terms of both production and use.

本發明之聚酯樹脂水分散體最適合於食品、飲料用罐的內面塗料。為了製成食品、飲料用罐的內面塗料,有時會因應目的而摻合各種添加劑。在不損及食品衛生性、味道性等本發明之目的的範圍內,可摻合用以改善塗布性、塗膜之平滑性、外觀的調平劑、界面活性劑、用以防止塗膜損傷之潤滑劑,進而可摻合著色顏料、視情形之聚酯樹脂(A)及(B)以外之聚酯樹脂、聚酯樹脂(A)及(B)以外之樹脂,例如丙烯酸樹脂乳液、聚胺酯樹脂乳劑等。The polyester resin aqueous dispersion of the present invention is most suitable for the inner surface coating of food and beverage cans. In order to make the inner coating of food and beverage cans, various additives are sometimes blended according to the purpose. To the extent that the object of the present invention such as food sanitation and taste is not impaired, a leveling agent for improving coatability, smoothness of the coating film, and appearance, a surfactant, and a substance for preventing damage to the coating film may be blended. Lubricants, which can be blended with colored pigments, polyester resins other than polyester resins (A) and (B) as the case may be, resins other than polyester resins (A) and (B), such as acrylic resin emulsions, polyurethane resins Emulsion etc.

使用了本發明之聚酯樹脂水分散體的塗料,可利用輪轉凹輥塗機、逗點式塗佈機(comma coater)、噴塗法等塗敷在鋁、不銹鋼、馬口鐵等罐用金屬基材。膜厚並無特別限制,通常以乾燥膜厚計宜為3~18μm,更佳為5~15μm之範圍。塗膜之烘烤條件通常宜為於約180~260℃之範圍進行約10分鐘~2小時,更佳為於約200~240℃之範圍進行約5分鐘~1小時。 [實施例] The coating using the polyester resin aqueous dispersion of the present invention can be coated on metal substrates such as aluminum, stainless steel, tinplate, etc. . The film thickness is not particularly limited, and usually the dry film thickness is preferably in the range of 3-18 μm, more preferably in the range of 5-15 μm. The baking conditions of the coating film are usually preferably in the range of about 180-260°C for about 10 minutes to 2 hours, more preferably in the range of about 200-240°C for about 5 minutes-1 hour. [Example]

以下利用實施例針對本發明進行更詳細地說明,但本發明不限定於該等實施例。各種特性的評價係依下列方法進行。簡稱為「份」者係表示質量份,簡稱為「%」者係表示質量%。Hereinafter, although an Example demonstrates this invention in more detail, this invention is not limited to these Examples. The evaluation of various characteristics was carried out according to the following methods. The abbreviation "part" means parts by mass, and the abbreviation "%" means mass %.

<聚酯樹脂> (1)樹脂組成的測定 將聚酯樹脂之試樣溶解於氘代氯仿中,使用VARIAN公司製核磁共振(NMR)裝置400-MR進行1H-NMR分析。由其積分值比求出莫耳比。 <Polyester resin> (1) Determination of resin composition A sample of the polyester resin was dissolved in deuterated chloroform, and 1H-NMR analysis was performed using a nuclear magnetic resonance (NMR) apparatus 400-MR manufactured by VARIAN Corporation. Calculate the molar ratio from the integral value ratio.

(2)還原黏度(單位:dl/g)的測定 將聚酯樹脂之試樣0.1g溶解在酚/四氯乙烷(質量比6/4)之混合溶劑25cc中,於30℃進行測定。 (2) Determination of reduced viscosity (unit: dl/g) 0.1 g of a polyester resin sample was dissolved in 25 cc of a mixed solvent of phenol/tetrachloroethane (mass ratio 6/4), and measured at 30°C.

(3)玻璃轉移溫度(Tg)的測定 利用差示掃描型熱量計(SII公司、DSC-200)進行測定。將聚酯樹脂之試樣5mg放入鋁製塞蓋型容器中並密封,使用液態氮冷卻至-50℃,然後以20℃/分鐘升溫至150℃。以於該過程獲得之吸熱曲線中,係取吸熱峰部出現前之基線與朝向吸熱峰部之切線的交點的溫度,作為玻璃轉移溫度(Tg、單位:℃)。 (3) Determination of glass transition temperature (Tg) Measurement was performed with a differential scanning calorimeter (SII company, DSC-200). 5 mg of a sample of the polyester resin was placed in an aluminum stopper-type container, sealed, cooled to -50°C using liquid nitrogen, and then heated up to 150°C at a rate of 20°C/min. In the endothermic curve obtained in this process, the temperature at the intersection of the baseline before the endothermic peak and the tangent to the endothermic peak was taken as the glass transition temperature (Tg, unit: °C).

(4)酸價的測定 將聚酯樹脂之試樣0.2g溶解於40ml之氯仿中,利用0.01N之氫氧化鉀乙醇溶液進行滴定,求出每10 6g之聚酯樹脂的當量(eq/ton)。指示劑係使用酚酞。 ( 4 ) Determination of acid value Dissolve 0.2 g of the sample of polyester resin in 40 ml of chloroform, titrate with 0.01 N potassium hydroxide ethanol solution, and obtain the equivalent (eq/ ton). The indicator is phenolphthalein.

<聚酯樹脂組成物的製作> 將聚酯樹脂(A)及聚酯樹脂(B)之合計100重量份(固體成分)以及觸媒(C)溶解於環己酮/Solvesso-150=1/1(重量比)中,以使其成為適合塗敷的黏度。依照表2及表3之摻配,獲得聚酯樹脂組成物(固體成分約35質量%)。 <Production of polyester resin composition> A total of 100 parts by weight (solid content) of polyester resin (A) and polyester resin (B) and catalyst (C) were dissolved in cyclohexanone/Solvesso-150=1/1 (weight ratio), so that This becomes a viscosity suitable for coating. According to the blending in Table 2 and Table 3, a polyester resin composition (solid content about 35% by mass) was obtained.

(5)THF不溶物的測定 於240℃加熱處理5分鐘後之THF不溶物,係在銅箔上塗布聚酯樹脂組成物,以使乾燥後之厚度成為10μm,於240℃加熱5分鐘,製成縱向10cm、橫向2.5cm之大小的樣品,將該樣品之THF浸漬前質量定義為(X),將於60ml之THF中在25℃浸漬1小時後並於100℃乾燥10分鐘後的樣品質量定義為THF浸漬後質量(Y),並依下式求出。 THF不溶物(質量%)={[(Y)-銅箔質量]/[(X)-銅箔質量]}×100 又,於150℃加熱處理30分鐘後之THF不溶物,係將溫度設定為150℃,並進行30分鐘加熱,除此以外,與上述同樣地求出。 (5) Determination of THF insoluble matter After heat treatment at 240°C for 5 minutes, the THF insoluble matter is coated with a polyester resin composition on a copper foil so that the thickness after drying becomes 10 μm, and heated at 240°C for 5 minutes to make a length of 10 cm and a width of 2.5 cm. The size of the sample, the mass of the sample before THF immersion is defined as (X), and the mass of the sample after immersing in 60ml of THF at 25°C for 1 hour and drying at 100°C for 10 minutes is defined as the mass after THF immersion (Y ), and obtain it according to the following formula. THF insoluble matter (mass%)={[(Y)-copper foil mass]/[(X)-copper foil mass]}×100 Moreover, the THF insoluble matter after heat-processing at 150 degreeC for 30 minutes was calculated|required similarly to the above except having set the temperature to 150 degreeC and heating for 30 minutes.

<試驗片的製作> 利用棒塗機於馬口鐵板(JIS G 3303(2008) SPTE、70mm×150mm×0.3mm)之單面塗敷聚酯樹脂組成物,以使乾燥後之膜厚成為10±2μm,以240℃(PMT:基材到達最高溫度)×5分鐘之烘烤條件進行硬化烘烤,將其作為試驗片(以下,稱為試驗片)。 <Preparation of test piece> Coat the polyester resin composition on one side of a tin plate (JIS G 3303 (2008) SPTE, 70mm x 150mm x 0.3mm) with a bar coater so that the film thickness after drying becomes 10±2μm, and heat it at 240°C ( PMT: Base material reaches the maximum temperature) × 5 minutes of baking conditions, and hardening baking is performed, and this is used as a test piece (hereinafter referred to as a test piece).

(6)加工性的評價 將獲得之試驗片沿硬化膜成為外側之方向進行180°彎折加工,針對於彎折部產生的硬化膜裂痕測定通電值藉此來進行評價。此外,彎折加工係於其間未夾入任何物(所謂的0T)的情況下進行彎折。準備於鋁板製電極(寬度20mm、深度50mm、厚度0.5mm)上放置浸漬有1%NaCl水溶液的海綿(寬度20mm、深度50mm、厚度10mm)而成者,以與海綿之20mm邊呈平行的方式使試驗片之彎折部的中央部附近與海綿接觸。在鋁板電極與試驗板背面之非塗敷部之間施加5.0V之直流電壓,測定通電值。通電值越小,意味著彎折特性越良好。 (判定) ◎:未達0.5mA ○:0.5mA以上且未達1.0mA △:1.0mA以上且未達2.0mA ×:2.0mA以上 (6) Evaluation of processability The obtained test piece was bent at 180° in the direction in which the cured film was outside, and the cured film cracks generated at the bent portion were measured to evaluate the current flow. In addition, the bending process is performed with nothing interposed therebetween (so-called OT). It is prepared by placing a sponge (width 20mm, depth 50mm, thickness 10mm) impregnated with 1% NaCl aqueous solution on an electrode made of aluminum plate (width 20mm, depth 50mm, thickness 0.5mm), in a way parallel to the 20mm side of the sponge The vicinity of the center of the bent portion of the test piece was brought into contact with the sponge. Apply a DC voltage of 5.0V between the aluminum plate electrode and the non-coated part on the back of the test plate, and measure the conduction value. A smaller energization value means better bending properties. (determination) ◎: Less than 0.5mA ○: More than 0.5mA and less than 1.0mA △: More than 1.0mA and less than 2.0mA ×: 2.0mA or more

(7)硬化性的評價 將浸漬有甲乙酮之紗布氈推壓至試驗片之硬化膜面,以使其接觸1cm 2,施加500g之荷重,進行摩擦試驗。依下列基準評價直至硬化膜剝落為止的次數(一次往返定義為一次)。 (判定) ◎:即使50次以上,塗膜仍未剝落,於硬化膜未觀察到變化。 ○:25~49次時硬化膜剝落,馬口鐵板暴露。 △:16~24次時硬化膜剝落,馬口鐵板暴露。 ×:15次以下時硬化膜剝落,馬口鐵板暴露。 (7) Evaluation of curability A gauze felt impregnated with methyl ethyl ketone was pressed against the cured film surface of the test piece so as to be in contact with 1 cm 2 , a load of 500 g was applied, and a friction test was performed. The number of times until the cured film peeled off was evaluated according to the following criteria (one reciprocation was defined as one time). (Judgment) ⊚: The coating film did not peel off even after 50 times or more, and no change was observed in the cured film. ○: The cured film peeled off at 25 to 49 times, and the tin plate was exposed. △: The hardened film peeled off at 16 to 24 times, and the tin plate was exposed. ×: The cured film peeled off at 15 times or less, and the tinplate plate was exposed.

(8)耐蒸煮性的評價 將試驗片豎著放入不銹鋼杯中,於其中注入離子交換水直至成為試驗片的一半高度,將其設置在蒸煮試驗機(TOMY INDUSTRIES(股)製 ES-315)之壓力釜中,進行125℃×30分鐘之蒸煮處理。處理後之評價係在據認為會暴露於比一般針對硬化膜而言更嚴苛之條件下的蒸氣接觸部分實施,以目視如下述般判定硬化膜之白化、起泡的狀態。 (判定) ◎:良好(無白化以及起泡) ○:有些微白化,但無起泡。 △:有一些白化及/或一些起泡。 ×:有顯著白化及/或顯著起泡。 (8) Evaluation of retort resistance Put the test piece vertically into a stainless steel cup, inject ion-exchanged water into it until it reaches half the height of the test piece, set it in a pressure cooker of a cooking tester (ES-315 manufactured by Tomy Industries Co., Ltd.), and conduct 125 ℃ × 30 minutes of cooking treatment. The evaluation after treatment was carried out at the steam-contacting part which is expected to be exposed to conditions more severe than those generally used for cured films, and the state of whitening and blistering of the cured film was judged visually as follows. (determination) ◎: Good (no whitening or blistering) ◯: Slight whitening, but no blistering. Δ: There is some whitening and/or some blistering. ×: There is remarkable whitening and/or remarkable blistering.

聚酯樹脂(A)之合成例(a) 將對苯二甲酸二甲酯740質量份、2,6-萘二羧酸二甲酯100重量份、偏苯三甲酸酐8質量份、乙二醇190質量份、1,2-丙二醇330質量份、1,4-環己烷二甲醇190質量份、作為觸媒之鈦酸四正丁酯(以下,有時簡稱為TBT)0.4質量份(相對於全部酸成分為0.03莫耳%)加入3L四口燒瓶中,邊歷時3小時緩慢升溫至230℃邊進行酯化反應。然後,將系內緩慢減壓,歷時1小時減壓至10mmHg並進行聚合,同時將溫度升溫至250℃,進一步,於1mmHg以下之真空下進行50分鐘後期聚合。當達到目標分子量後將其在氮氣環境下冷卻至210℃。然後,投入偏苯三甲酸酐26質量份,於氮氣環境下、200~230℃繼續攪拌30分鐘。將其取出而獲得本發明之聚酯樹脂(合成例(a))。獲得之聚酯樹脂的還原黏度為0.36dl/g,玻璃轉移溫度(Tg)為65℃,酸價為300eq/t。 Synthesis example (a) of polyester resin (A) 740 parts by mass of dimethyl terephthalate, 100 parts by mass of dimethyl 2,6-naphthalene dicarboxylate, 8 parts by mass of trimellitic anhydride, 190 parts by mass of ethylene glycol, and 330 parts by mass of 1,2-propanediol , 190 parts by mass of 1,4-cyclohexanedimethanol, and 0.4 parts by mass of tetra-n-butyl titanate (hereinafter, sometimes abbreviated as TBT) as a catalyst (0.03 mol% relative to the total acid components) were added to 3L In the four-necked flask, the esterification reaction was carried out while gradually raising the temperature to 230° C. over 3 hours. Then, the system was decompressed slowly to 10mmHg over 1 hour to carry out polymerization, and at the same time, the temperature was raised to 250°C, and further, post-polymerization was carried out for 50 minutes under a vacuum of 1mmHg or less. When the target molecular weight was reached, it was cooled to 210°C under nitrogen atmosphere. Then, 26 parts by mass of trimellitic anhydride was added, and stirring was continued for 30 minutes at 200 to 230° C. under a nitrogen atmosphere. This was taken out to obtain the polyester resin of the present invention (synthesis example (a)). The reduced viscosity of the obtained polyester resin was 0.36dl/g, the glass transition temperature (Tg) was 65°C, and the acid value was 300eq/t.

合成例(b)~(k) 與合成例(a)同樣地利用直接聚合法,但變更進料組成,製造樹脂組成如表1所示之本發明之聚酯樹脂(合成例(b)~(k))。 Synthesis example (b)~(k) Using the same direct polymerization method as in Synthesis Example (a), but changing the feed composition, polyester resins of the present invention having resin compositions shown in Table 1 were produced (Synthesis Examples (b) to (k)).

[表1] 聚酯樹脂(A) 聚酯樹脂(B) 合成例 a b c d e f g h i j k 樹脂組成 羧酸成分 (mol%) 對苯二甲酸 79 79 78 80 89 79 79 79 78 50 50 2,6-萘二羧酸 10 10 10 10 10 10 10 10 10 50 50 富馬酸 10 10 10 10 10 10 10 10 偏苯三甲酸酐 1 1 2 1 1 1 1 2 偏苯三甲酸酐 (後加成) 3 1 5 3 3 3 3 0.6 6 6 8 多元醇成分 (mol%) 乙二醇 35 35 35 35 35 50 35 35 56 56 新戊二醇    50 42 42 1,2-丙二醇 35 35 35 35 35 70 35 35 1,4-環己烷二甲醇 30 30 30 30 30 30 30 30 三羥甲基丙烷    2 2 樹脂特性 還原黏度(dl/g) 0.36 0.36 0.24 0.36 0.36 0.36 0.36 0.36 0.18 0.18 0.18 酸價(eq/ton) 300 120 480 300 300 300 300 70 520 600 800 Tg(℃) 65 65 65 65 65 60 90 65 65 55 55 [Table 1] Polyester resin (A) Polyester resin (B) Synthesis example a b c d e f g h i j k Resin composition Carboxylic acid composition (mol%) Terephthalic acid 79 79 78 80 89 79 79 79 78 50 50 2,6-naphthalene dicarboxylic acid 10 10 10 10 10 10 10 10 10 50 50 fumaric acid 10 10 10 10 10 10 10 10 Trimellitic anhydride 1 1 2 1 1 1 1 2 Trimellitic anhydride (post-addition) 3 1 5 3 3 3 3 0.6 6 6 8 Polyol composition (mol%) Ethylene glycol 35 35 35 35 35 50 35 35 56 56 Neopentyl glycol 50 42 42 1,2-propanediol 35 35 35 35 35 70 35 35 1,4-Cyclohexanedimethanol 30 30 30 30 30 30 30 30 Trimethylolpropane 2 2 Resin properties Reduced viscosity (dl/g) 0.36 0.36 0.24 0.36 0.36 0.36 0.36 0.36 0.18 0.18 0.18 Acid value (eq/ton) 300 120 480 300 300 300 300 70 520 600 800 Tg(°C) 65 65 65 65 65 60 90 65 65 55 55

使用獲得之聚酯樹脂製作聚酯樹脂組成物,並實施加工性、硬化性及耐蒸煮性的評價。聚酯樹脂組成物的摻合、及評價結果示於表2及表3。The obtained polyester resin was used to produce a polyester resin composition, and evaluations of processability, curability, and retort resistance were performed. The blending and evaluation results of the polyester resin composition are shown in Table 2 and Table 3.

[表2] 項目 還原黏度(dl/g) 酸價 (eq/ton) Tg (℃) 實施例 1 2 3 4 5 6 7 8 9 10 11 12 聚酯樹脂組成物(固體重量比) 聚酯 樹脂 (A) a 0.36 300 65 85 85 70 92 85 85 b 0.36 120 65 85 c 0.24 480 65 85 d 0.36 300 65 85 e 0.36 300 65 85 f 0.36 300 60 85 g 0.36 300 90 85 h 0.36 70 65 聚酯 樹脂 (B) i 0.18 520 65 15 15 30 8 j 0.18 600 55 15 k 0.18 800 55 15 15 15 15 15 15 15 觸媒(C) 十二烷基苯磺酸 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 評價 THF不溶物(質量%) <240℃5分鐘> 60 75 80 50 80 85 50 90 65 65 60 60 THF不溶物(質量%) <150℃30分鐘> 0 0 0 0 0 0 0 0 0 0 0 0 加工性 硬化性 耐蒸煮性 [Table 2] project Reduced viscosity (dl/g) Acid value (eq/ton) Tg (℃) Example 1 2 3 4 5 6 7 8 9 10 11 12 Polyester resin composition (solid weight ratio) Polyester resin (A) a 0.36 300 65 85 85 70 92 85 85 b 0.36 120 65 85 c 0.24 480 65 85 d 0.36 300 65 85 e 0.36 300 65 85 f 0.36 300 60 85 g 0.36 300 90 85 h 0.36 70 65 Polyester resin (B) i 0.18 520 65 15 15 30 8 j 0.18 600 55 15 k 0.18 800 55 15 15 15 15 15 15 15 Catalyst (C) dodecylbenzenesulfonic acid 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 Evaluation THF insoluble matter (mass%) <240°C for 5 minutes> 60 75 80 50 80 85 50 90 65 65 60 60 THF insoluble matter (mass%) <150°C for 30 minutes> 0 0 0 0 0 0 0 0 0 0 0 0 Processability sclerosis Retort resistance

[表3] 項目 還原黏度(dl/g) 酸價 (eq/ton) Tg (℃) 比較例 1 2 3 4 5 6 7 8 聚酯樹脂組成物(固體重量比) 聚酯 樹脂 (A) a 0.36 300 65 100 100                30 b 0.36 120 65       100                c 0.24 480 65          100             d 0.36 300 65                         e 0.36 300 65                         f 0.36 300 60                         g 0.36 300 90                100       h 0.36 70 65             85          聚酯 樹脂 (B) i 0.18 520 65                   100 70 j 0.18 600 55                         k 0.18 800 55             15          觸媒(C) 十二烷基苯磺酸    0.3 0.3 0.3 0.3 0.3 0.3 0.3 評價 THF不溶物(質量%) <240℃5分鐘> 25 40 5 50 30 10 60 70 THF不溶物(質量%) <150℃30分鐘> 0 0 0 0 0 0 0 0 加工性 × × × × × 硬化性 × × 耐蒸煮性 × × × × × × [table 3] project Reduced viscosity (dl/g) Acid value (eq/ton) Tg (℃) comparative example 1 2 3 4 5 6 7 8 Polyester resin composition (solid weight ratio) Polyester resin (A) a 0.36 300 65 100 100 30 b 0.36 120 65 100 c 0.24 480 65 100 d 0.36 300 65 e 0.36 300 65 f 0.36 300 60 g 0.36 300 90 100 h 0.36 70 65 85 Polyester resin (B) i 0.18 520 65 100 70 j 0.18 600 55 k 0.18 800 55 15 Catalyst (C) dodecylbenzenesulfonic acid 0.3 0.3 0.3 0.3 0.3 0.3 0.3 Evaluation THF insoluble matter (mass%) <240°C for 5 minutes> 25 40 5 50 30 10 60 70 THF insoluble matter (mass%) <150°C for 30 minutes> 0 0 0 0 0 0 0 0 Processability x x x x x sclerosis x x Retort resistance x x x x x x

由表2可知,由本發明之使用了聚酯樹脂(A)及聚酯樹脂(B)之聚酯樹脂組成物獲得的硬化膜(塗膜),其加工性、硬化性、耐蒸煮性均優異。 [產業上利用性] As can be seen from Table 2, the cured film (coating film) obtained from the polyester resin composition using the polyester resin (A) and the polyester resin (B) of the present invention is excellent in processability, curability, and retort resistance. . [industrial availability]

本發明品為加工性、硬化性、耐蒸煮性優異的聚酯樹脂組成物、及聚酯樹脂水分散體、以及含有該組成物之塗料、塗膜,適合作為塗敷於食品、及飲料用金屬罐等之塗料的主劑。The product of the present invention is a polyester resin composition, an aqueous polyester resin dispersion, and a coating or coating film containing the composition, which are excellent in processability, curability, and retort resistance, and are suitable for coating food and beverages. The main agent of coatings for metal cans, etc.

Claims (11)

一種聚酯樹脂組成物,含有酸價為100eq/ton以上且未達500eq/ton的聚酯樹脂(A)、及酸價為500eq/ton以上的聚酯樹脂(B),令聚酯樹脂(A)與聚酯樹脂(B)之合計固體成分質量為100質量份時,聚酯樹脂(A)為55質量份以上且95質量份以下之範圍,聚酯樹脂(B)為5質量份以上且45質量份以下之範圍。A polyester resin composition comprising a polyester resin (A) with an acid value of 100 eq/ton or more and less than 500 eq/ton, and a polyester resin (B) with an acid value of 500 eq/ton or more, wherein the polyester resin ( When the total solid content mass of A) and the polyester resin (B) is 100 parts by mass, the polyester resin (A) is in the range of 55 parts by mass to 95 parts by mass, and the polyester resin (B) is 5 parts by mass or more And the range of 45 parts by mass or less. 如請求項1之聚酯樹脂組成物,實質上不含硬化劑。Such as the polyester resin composition of claim 1, which does not substantially contain a hardener. 如請求項1或2之聚酯樹脂組成物,其中,聚酯樹脂(A)含有具有2個1級羥基且不具有脂環結構的二醇(a),另含有具有脂環結構的二醇(b)及具有1個1級羥基與1個2級羥基且不具有脂環結構的二醇(c)中之任一者或兩者,作為構成該聚酯樹脂(A)之多元醇成分。The polyester resin composition according to claim 1 or 2, wherein the polyester resin (A) contains a diol (a) having two primary hydroxyl groups and does not have an alicyclic structure, and further contains a diol having an alicyclic structure Either or both of (b) and a diol (c) having one primary hydroxyl group and one secondary hydroxyl group and not having an alicyclic structure, as a polyol component constituting the polyester resin (A) . 如請求項1或2之聚酯樹脂組成物,其中,聚酯樹脂(A)及聚酯樹脂(B)均具有分支結構。The polyester resin composition according to claim 1 or 2, wherein both the polyester resin (A) and the polyester resin (B) have a branched structure. 如請求項1或2之聚酯樹脂組成物,其中,聚酯樹脂(A)含有不飽和二羧酸(d)作為構成該聚酯樹脂(A)之多元羧酸成分。The polyester resin composition according to claim 1 or 2, wherein the polyester resin (A) contains unsaturated dicarboxylic acid (d) as a polyvalent carboxylic acid component constituting the polyester resin (A). 如請求項1或2之聚酯樹脂組成物,其於150℃加熱處理30分鐘後之四氫呋喃不溶物未達10質量%,並更含有1種以上之觸媒(C)。In the polyester resin composition of claim 1 or 2, the tetrahydrofuran insoluble matter after heat treatment at 150°C for 30 minutes is less than 10% by mass, and further contains at least one catalyst (C). 如請求項6之聚酯樹脂組成物,其中,相對於聚酯樹脂(A)及聚酯樹脂(B)之合計量100質量份,觸媒(C)之含量為0.01~0.5質量份。The polyester resin composition according to claim 6, wherein the content of the catalyst (C) is 0.01 to 0.5 parts by mass relative to 100 parts by mass of the total amount of the polyester resin (A) and the polyester resin (B). 一種聚酯樹脂水分散體,含有如請求項1至7中任一項之聚酯樹脂組成物、及水性介質。An aqueous polyester resin dispersion, comprising the polyester resin composition according to any one of claims 1 to 7, and an aqueous medium. 一種塗料組成物,含有如請求項1至7中任一項之聚酯樹脂組成物或如請求項8之聚酯樹脂水分散體中之任一者。A coating composition, containing any one of the polyester resin composition according to any one of claims 1 to 7 or the polyester resin aqueous dispersion according to claim 8. 一種塗膜,含有如請求項1至7中任一項之聚酯樹脂組成物。A coating film containing the polyester resin composition according to any one of claims 1 to 7. 一種金屬罐,具有如請求項10之塗膜。A metal can having the coating film according to claim 10.
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