TW202246149A - Robot and workbin transfer system - Google Patents
Robot and workbin transfer system Download PDFInfo
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- TW202246149A TW202246149A TW111116027A TW111116027A TW202246149A TW 202246149 A TW202246149 A TW 202246149A TW 111116027 A TW111116027 A TW 111116027A TW 111116027 A TW111116027 A TW 111116027A TW 202246149 A TW202246149 A TW 202246149A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
- B65G41/001—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames with the conveyor adjustably mounted on the supporting frame or base
- B65G41/003—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames with the conveyor adjustably mounted on the supporting frame or base mounted for linear movement only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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Abstract
Description
相關申請的交叉引用本申請要求申請號為202110541968.5、申請日為2021年05月18日的中國專利申請和申請號為202111006079.5、申請日為2021年08月30日的中國專利申請的優先權和權益,上述中國專利申請的全部內容在此通過引用併入本申請。 CROSS-REFERENCE TO RELATED APPLICATIONS This application claims the priority and rights of the Chinese patent application with application number 202110541968.5 and the filing date on May 18, 2021 and the Chinese patent application with application number 202111006079.5 and the filing date on August 30, 2021 , the entire content of the above-mentioned Chinese patent application is hereby incorporated by reference into this application.
本申請涉及倉儲物流技術領域,具體而言,涉及一種機器人,尤其適用於倉儲物流領域的機器人;本申請還涉及料箱轉移裝置和料箱轉移系統。The present application relates to the technical field of warehousing and logistics, and specifically relates to a robot, especially a robot suitable for the field of warehousing and logistics; the present application also relates to a material box transfer device and a material box transfer system.
一種機器人能夠實現一次搬運複數料箱,分別將複數料箱放置在機器人的多層暫存位上。在機器人到達目的地並實現料箱轉移時,需要利用機器人將料箱逐個從不同暫存機構上取出,放至目的點(比如輸送線(輸送軌道)或交互貨位等),導致機器人無法高效投入到料箱存取流程中,進而造成機器人行動能力的浪費,為了實現高效搬運貨物,需要投入更多的機器人,但是會增大機器人個體投入成本。A robot can carry multiple material boxes at one time, and respectively place the multiple material boxes on the multi-layer temporary storage positions of the robot. When the robot arrives at the destination and realizes the transfer of the material boxes, it is necessary to use the robot to take out the material boxes from different temporary storage mechanisms one by one and put them to the destination point (such as the conveyor line (conveyor track) or interactive cargo space, etc.), which makes the robot unable to efficiently Putting it into the material box access process will cause a waste of the robot's mobility. In order to achieve efficient cargo handling, more robots need to be invested, but it will increase the individual investment cost of the robot.
因此,如何提高料箱轉移效率,成為本領域極待解決的問題。Therefore, how to improve the transfer efficiency of the magazine has become an extremely problem to be solved in this field.
為此,本申請的實施例提供一種機器人、料箱轉移裝置和料箱轉移系統。To this end, embodiments of the present application provide a robot, a material box transfer device, and a material box transfer system.
根據本申請的第一方面,提供了一種機器人,包括: 底盤元件; 門架元件,該門架元件設置在底盤元件上; 取還箱元件,該取還箱元件受控於升降元件,以沿該門架組件上下移動; 至少二暫存機構,該暫存機構連接在該門架元件上;該暫存機構設有供料箱轉移裝置中對應轉移機構穿過以將對應暫存機構上的料箱頂起,或者供料箱轉移裝置中對應轉移機構穿過以將對應轉移機構上的料箱落在對應暫存機構上的缺口。 According to the first aspect of the present application, a robot is provided, including: chassis components; a mast element arranged on the chassis element; a take-and-return box element, the take-and-return box element is controlled by a lifting element to move up and down along the door frame assembly; At least two temporary storage mechanisms, the temporary storage mechanism is connected on the door frame element; the temporary storage mechanism is provided with the corresponding transfer mechanism in the feeding box transfer device to pass through to lift up the material box on the corresponding temporary storage mechanism, or for The corresponding transfer mechanism in the material box transfer device passes through to drop the material box on the corresponding transfer mechanism onto the gap on the corresponding temporary storage mechanism.
根據本申請的第二方面,提供了一種料箱轉移系統,該料箱轉移系統包括上述的機器人,和上述的料箱轉移裝置; 該料箱轉移裝置的第一料箱轉移機構被構造為,將位於料箱對接位的機器人的不同暫存機構上的料箱轉移到對應的內部輸送軌道上;或者,將不同內部輸送軌道上的料箱轉移到該機器人對應的暫存機構上。 According to the second aspect of the present application, a material box transfer system is provided, the material box transfer system includes the above-mentioned robot, and the above-mentioned material box transfer device; The first material box transfer mechanism of the material box transfer device is configured to transfer the material boxes on the different temporary storage mechanisms of the robot at the docking position of the material box to the corresponding internal conveying track; The bins are transferred to the temporary storage mechanism corresponding to the robot.
本申請實施例提供的一種機器人、料箱轉移裝置和料箱轉移系統,在機器人的暫存機構設置有缺口,可通過相應的料箱轉移裝置將機器人不同暫存機構上的料箱同時轉移下來。這與先前技術中利用機器人對不同層暫存機構上的料箱逐個轉移相比,能夠提高料箱轉移效率,進而提高機器人在料箱存取流程中的搬運效率。A robot, a material box transfer device and a material box transfer system provided in the embodiment of the present application have a gap in the temporary storage mechanism of the robot, and the material boxes on different temporary storage mechanisms of the robot can be transferred simultaneously through the corresponding material box transfer device . Compared with the prior art where the robot is used to transfer the material boxes on the temporary storage mechanism of different layers one by one, it can improve the material box transfer efficiency, and then improve the handling efficiency of the robot in the material box access process.
為使本申請的上述目的、特徵和優點能更明顯易懂,下文特舉較佳實施例,並配合所附附圖,作詳細說明如下。In order to make the above-mentioned purpose, features and advantages of the present application more comprehensible, preferred embodiments will be described in detail below together with the accompanying drawings.
為使本申請實施例的目的、技術方案和優點更加清楚,下面將結合本申請實施例中附圖,對本申請實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例僅僅是本申請一部分實施例,而不是全部的實施例。通常在此處附圖中描述和示出的本申請實施例的元件可以以各種不同的配置來佈置和設計。因此,以下對在附圖中提供的本申請的實施例的詳細描述並非旨在限制要求保護的本申請的範圍,而是僅僅表示本申請的選定實施例。基於本申請的實施例,本領域技術人員在沒有做出創造性勞動的前提下所獲得的所有其他實施例,都屬於本申請保護的範圍。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only It is a part of the embodiments of this application, not all of them. The elements of the embodiments of the application generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present application.
另外,本申請實施例中的說明書和申請專利範圍及上述附圖中的術語“第一”、“第二”等是用於區別類似的物件,而不必用於描述特定的順序或先後次序。應該理解這樣使用的資料在適當情況下可以互換,以便這裡描述的實施例能夠以除了在這裡圖示或描述的內容以外的順序實施。In addition, the terms "first" and "second" in the description and scope of claims of the embodiments of the present application and the above drawings are used to distinguish similar items, but not necessarily used to describe a specific order or sequence. It is to be understood that the materials so used are interchangeable under appropriate circumstances such that the embodiments described herein can be practiced in sequences other than those illustrated or described herein.
在本文中提及的“複數或者若干個”是指二或二以上。“及/或”,描述關聯物件的關聯關係,表示可以存在三種關係,例如,A及/或B,可以表示:單獨存在A,同時存在A和B,單獨存在B這三種情況。字元“/”一般表示前後關聯物件是一種“或”的關係。The "plural number or several" mentioned herein means two or more. "And/or" describes the association relationship of related objects, and means that there may be three kinds of relationships. For example, A and/or B can mean: A exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the contextual objects are an "or" relationship.
經研究發現,一種機器人能夠實現一次搬運複數料箱,分別將複數料箱放置在機器人的多層暫存位上。在機器人到達目的地並實現料箱轉移時,需要利用機器人將料箱逐個從不同暫存機構上取出,放至目的點(比如輸送線(輸送軌道)或交互貨位等),導致機器人無法高效投入到料箱存取流程中,進而造成機器人行動能力的浪費,為了實現高效搬運貨物,需要投入更多的機器人,但是會增大機器人個體投入成本。After research, it is found that a robot can carry multiple material boxes at one time, and place the multiple material boxes on the multi-layer temporary storage positions of the robot. When the robot arrives at the destination and realizes the transfer of the material boxes, it is necessary to use the robot to take out the material boxes from different temporary storage mechanisms one by one and put them to the destination point (such as the conveyor line (conveyor track) or interactive cargo space, etc.), which makes the robot unable to efficiently Putting it into the material box access process will cause a waste of the robot's mobility. In order to achieve efficient cargo handling, more robots need to be invested, but it will increase the individual investment cost of the robot.
基於上述研究,本申請提供了一種機器人、料箱轉移裝置、料箱轉移系統及料箱轉移方法,其利用料箱轉移裝置能夠從機器人的不同層暫存機構上一次轉移複數料箱,或者,一次為機器人放置複數料箱,針對機器人存取複數料箱的場景中,能夠提高料箱轉移效率,進而提高機器人在料箱存取流程中的搬運效率。Based on the above research, the application provides a robot, a material box transfer device, a material box transfer system and a material box transfer method, which can transfer multiple material boxes from different layers of temporary storage mechanisms of the robot at one time by using the material box transfer device, or, Placing multiple material boxes for the robot at one time can improve the efficiency of material box transfer in the scene where the robot accesses multiple material boxes, thereby improving the handling efficiency of the robot in the material box access process.
應注意到:相似的標號和字母在下面的附圖中表示類似項,因此,一旦某一項在一附圖中被定義,則在隨後的附圖中不需要對其進行進一步定義和解釋。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
為便於對本實施例進行理解,首先對本申請實施例所揭露的一種料箱轉移系統的應用場景進行介紹,本申請實施例提供的料箱轉移系統可以應用於機器人11和料箱轉移裝置12的對接過程。如圖1所示,示例性的,機器人11可以為能夠實現一次搬運複數料箱的機器人。In order to facilitate the understanding of this embodiment, an application scenario of a material box transfer system disclosed in the embodiment of the present application is firstly introduced. The material box transfer system provided in the embodiment of the present application can be applied to the docking of the
在倉儲物流場景中,一種可能的實施方式為,雲端伺服器13可以為機器人11下發移動控制指令,這裡移動控制指令可以是控制機器人11放貨的指令;或者,還可以是控制機器人11取貨的指令。比如,在貨物揀選場景中,雲端伺服器13可以控制機器人移動到料箱轉移裝置12的料箱對接位處,此時機器人上的複數暫存位中存有待揀選的貨物,可以利用料箱轉移裝置將複數貨物轉移出去等待揀選,此時,機器人可以離開料箱對接位,等待雲端伺服器的發送的下一指令。又比如,在貨物入庫場景中,在料箱已經被料箱轉移裝置轉移到等待機器人接收的位置處時,雲端伺服器可以控制機器人移動到貨物對接位處取貨。In a warehousing and logistics scenario, a possible implementation is that the cloud server 13 can issue a movement control instruction for the
這裡,雲端伺服器13中存有倉庫貨物的訂單集區,可以通過訂單集區內貨物的待揀選資訊,調用機器人實現貨物揀選;或者,通過訂單集區內貨物的待入庫資訊,調用機器人實現貨物入庫。Here, the cloud server 13 stores the order collection area for warehouse goods, and the robot can be called to realize the goods picking through the information of the goods to be picked in the order collection area; or, the robot can be called to realize The goods are put into storage.
另一種可能的實施方式為,還可以利用機器人本體內部控制器,完成機器人11與料箱轉移裝置12的對接過程,以實現貨物存取流程中的高效搬運。Another possible implementation is that the internal controller of the robot body can also be used to complete the docking process between the
下面對本申請實施例提供的一種料箱轉移系統進行介紹,該系統包括至少一機器人和至少一料箱轉移裝置。可以參見圖2所示,其為機器人與料箱轉移裝置對接時,機器人、料箱轉移裝置的結構示意圖,包括機器人11、料箱轉移裝置12和料箱23;其中,料箱轉移裝置12可以包括至少一第一料箱轉移機構221、多層料箱輸送機構222、與每層料箱輸送機構對應的第二料箱轉移機構223、與每個第二料箱轉移機構對應的升降機構224、中轉輸送軌道225、第三料箱轉移機構(第三料箱轉移機構包括頂升機構2261和拉桿轉移機構2262和控制器)。A material box transfer system provided by an embodiment of the present application is introduced below, and the system includes at least one robot and at least one material box transfer device. Can refer to shown in Fig. 2, it is when robot and material box transfer device are docked, the structural representation of robot, material box transfer device, comprises
這裡,料箱轉移裝置12可以同時與複數機器人11實現對接。示例性的,料箱轉移裝置12可以同時與二機器人11實現對接,此時,分別控制不同第一料箱轉移機構221將料箱從不同機器人11上轉移出來。比如,機器人A上的複數料箱利用第一料箱轉移機構A轉移,機器人B上的複數料箱利用第一料箱轉移機構B轉移,此時,第一料箱轉移機構A和第一料箱轉移機構B可以分別設置在料箱轉移裝置12中位於多層料箱輸送機構222輸送料箱方向的兩端,以使機器人A和機器人B可以到料箱轉移裝置12的不同料箱對接位實現對接。Here, the
在一些實施例中,還可以在料箱輸送機構222輸送料箱方向的兩端分別對應設置複數第一料箱轉移機構221。具體設置方式可以根據應用場景進行佈置,在此不進行具體限定。另外,對於料箱轉移裝置12中料箱輸送機構222的層數,也可以根據具體應用場景進行佈置,在此不進行具體限定,其可以是兩層,也可以是如圖2示意出的四層。In some embodiments, a plurality of first
基於上述系統的構思,本申請實施例還提供了一種可以執行上述任務的機器人,可以參見圖3所示,其為機器人的結構示意圖。該機器人11包括底盤元件111、門架元件112和至少兩層暫存機構114;門架元件112安裝在底盤元件111上;至少兩層暫存機構114安裝在門架元件112的一側,暫存機構114可以用於暫存料箱。Based on the concept of the above system, the embodiment of the present application also provides a robot that can perform the above tasks, as shown in FIG. 3 , which is a schematic structural diagram of the robot. This
圖10示意出了機器人11另一實施方式的結構示意圖,機器人11包括用於行走的底盤元件111、設置在底盤元件上的門架元件112、設置在門架元件112上的升降元件113和暫存機構114,以及安裝在升降元件113上的取還箱組件115。Fig. 10 has shown the schematic structural diagram of another embodiment of
升降元件113滑動配合在門架元件112上,取還箱元件115可連接在升降元件113上,使得取還箱元件115可在升降元件113的驅動下沿門架組件112上下移動至合適的位置。The
暫存機構114設置有至少兩層,圖10示意出了六層暫存機構的結構。相鄰兩層暫存機構114之間的距離大於料箱的高度。取還箱元件115和暫存機構114可以位於門架元件112的不同側,例如設置在門架元件112相對的兩側。The
取還箱元件115可相對於升降元件113轉動,且具有伸縮叉機構。在工作時,取還箱元件115可以將位於料架上的料箱取下,並驅動至不同層的暫存機構114中進行暫存。也可以是,取還箱元件115將不同層暫存機構114中的料箱逐一取出,並放置在相應的料架進行儲存。The
圖11示意出了升降元件113的具體結構。升降元件113具有升降驅動單元,並通過升降驅動單元使取還箱元件115沿著門架元件在垂直方向移動。取還箱元件115與升降元件113之間可以通過回轉支承連接1131連接,使得取還箱元件115可在升降元件113上進行轉動,以調整取還箱元件115的角度姿態。FIG. 11 schematically shows the specific structure of the
圖12示意出了取還箱元件115的具體結構。取還箱元件115具有基座1151,以及驅動基座1151在升降組件113上的旋轉驅動單元1152。還包括伸縮驅動單元1153和左右伸縮叉1154。左右伸縮叉1154設置在基座1151相對的兩側,通過伸縮驅動單元1153可以驅動左右伸縮叉1154相對於基座1151伸出至預定的距離。左右伸縮叉1154可以是一級伸縮單元,也可以是兩級或者更多級伸縮單元結合在一起。FIG. 12 schematically shows the specific structure of the
左右伸縮叉1154的前端分別設置有前撥指1155、後端設置有後撥指1156。前撥指1155能夠向左右伸縮叉1154的開口端伸出或縮回,在左右伸縮叉1154伸出至料箱兩側時,前撥指1155受控於驅動單元可以擺動至左右伸縮叉1154的開口位置,以用於與料箱的後側配合。在左右伸縮叉1154收縮時,前撥指1155能夠勾住料箱的後端並隨著左右伸縮叉1154移動至基座1151上。此時,後撥指1156與料箱的前側配合在一起。The front ends of the left and right
在升降元件113的作用下,驅動取還箱元件115至與相應暫存機構114對應的高度。旋轉驅動單元1152驅動取還箱組件115旋轉至使左右伸縮叉1154的開口朝向暫存機構114。前撥指1155重定後,伸縮驅動單元1153驅動左右伸縮叉1154伸出,帶動後撥指1156將基座1151上的料箱推送至暫存機構114中進行暫存。Under the action of the
基於相同的原理,驅動取還箱元件115也可以通過旋轉、伸縮等移動方式間的相互配合,將位於暫存機構114中的料箱取出,並放置至料架的相應位置,在此不再具體說明。Based on the same principle, the
暫存機構114上設有用於容納料箱的定位槽結構,這利於料箱存放的穩定性,避免在機器人行走時造成料箱的晃動。其中,暫存機構114上還設有供料箱轉移裝置中對應轉移機構穿過的缺口。在工作時,料箱轉移裝置中對應的轉移機構可以穿過該缺口並將位於暫存機構114上的料箱頂起。或者是,當轉移機構從該缺口落下時,可以將位於轉移機構上的料箱落到暫存機構114上。The
在本申請一實施方式中,缺口可以由暫存機構114的自由端位置向暫存機構的相對端方向延伸。參考圖13的視圖方向,暫存機構114的左端用於連接在門架元件112上,缺口從暫存機構114的右端向其左端方向延伸。In an embodiment of the present application, the gap may extend from the free end of the
在本申請一實施方式中,缺口為一個,使得暫存機構呈U型結構,參考圖13。在本申請另一實施方式中,缺口可以設置至少兩個,使得暫存機構呈梳齒狀結構,參照圖3。料箱轉移裝置中的轉移機構與暫存機構的結構相對應,使得轉移機構的相應部分可以穿過暫存機構的缺口。In one embodiment of the present application, there is only one notch, so that the temporary storage mechanism has a U-shaped structure, as shown in FIG. 13 . In another embodiment of the present application, at least two notches may be provided, so that the temporary storage mechanism has a comb-like structure, as shown in FIG. 3 . The transfer mechanism in the material box transfer device corresponds to the structure of the temporary storage mechanism, so that the corresponding part of the transfer mechanism can pass through the gap of the temporary storage mechanism.
參考圖13,暫存機構11包括底板以及連接在底板相對兩側邊且向上延伸的立邊1141,該立邊1141也可以由底板的兩側延伸至底板的自由端頭位置,使得立邊1141可以與底板圍成用於暫存料箱的託盤結構。立邊1141能夠對放置在暫存機構114上的料箱進行限位,使得料箱穩固地暫存在暫存機構114中。Referring to FIG. 13 , the
立邊1141垂直地連接在底板上,其中立邊1141的上部可以分別向外傾斜形成翻折部1142,該翻折部1142形成了暫存機構114的擴口結構。當料箱從上向下放置到暫存機構114中時,立邊1141的翻折部1142可以對料箱進行導向,即使料箱與暫存機構114具有一定的誤差,在擴口結構的引導下,也可以使料箱完全落入暫存機構114的邊緣內。The standing sides 1141 are vertically connected to the bottom plate, and the upper parts of the standing sides 1141 can be respectively inclined outward to form folded
在本申請的一實施方式中,在門架元件112上對應於每層暫存機構的上方位置還設置有導向元件116,導向元件具有開口區,且被構造為對待運送至相應暫存機構上的料箱進行定位。In one embodiment of the present application, a
參見圖10和圖14所示,導向元件116可以設置有多組,並且分別設置在每個層暫存機構114的上方。As shown in FIG. 10 and FIG. 14 , there can be multiple sets of
具體地,導向元件116可包括二間隔設置的導向桿1161,二導向桿1161之間的距離略大於料箱的寬度。導向桿1161的一端分別連接在門架元件112,另一端的延伸方向與暫存機構114的延伸方向一致。當機器人向料箱方向移動時,可以通過二導向桿1161的引導將料箱擺正,以對料箱進行定位。Specifically, the
在本申請一實施方式中,參考圖10、圖14,二導向桿1161遠離門架組件112一端分別向相互遠離方向延伸形成傾斜部1162(參考圖10的視圖方向,分別向各自的外側延伸),二傾斜部1162形成導向元件116的擴口結構。該擴口結構有利於料箱順利進入二導向桿1161之間。In one embodiment of the present application, referring to Fig. 10 and Fig. 14 , the ends of the two
二導向桿1161靠近門架元件112一端折彎形成連接端,連接端可及閘架元件112固定連接。在導向桿1161拐角處還設置有加強肋板1163,加強導向桿1161的結構強度,加強肋板1163可以設置為適應拐角形狀的三角形結構或者其它結構,在此不再具體介紹。One end of the two
在本申請一實施方式中,導向元件116以可拆卸的方式連接在門架元件112,由此可以調整導向元件116與對應暫存機構114之間的高度,以適配於不同的料箱。可拆卸的連接方式包括但不限制於螺栓或螺釘固定連接、插接等本領域技術人員能夠想到的常規方式。每組導向元件116的二導向桿1161的連接位置還可以上下調整。在一種實施方式中,門架元件112上分別開設豎向排列的複數安裝孔或豎向延伸的長孔,導向桿1161通過螺栓安裝在長孔或任意一安裝孔中,從而實現高度調整,以適應不同尺寸的料箱。In one embodiment of the present application, the
參考圖15,料箱23的上端開口邊緣具有圍口231,圍口231位於料箱的四週外壁上,圍口231是料箱23側壁上的加強結構,加強料箱開口處的結構強度,該加強結構可以是垂直於料箱側壁的複數凸起結構等。Referring to Fig. 15, the upper opening edge of the
導向元件116以高度可調的方式連接在門架元件112上,使得可以調整導向元件116與暫存機構114之間的距離。調整導向元件116在門架元件112上的高度,使得導向元件116可以與料箱的圍口位置配合在一起,以對料箱進行擺動、定位。The
例如在本申請一應用場景中,料箱位於料箱轉移裝置的轉移機構上,由於移動或其它因素,轉移機構上的料箱可能存在一定的偏移,例如角度偏移或者水平偏移等。機器人11需要移動至使其暫存機構位於轉移機構的下方。在機器人11的移動過程中,門架元件上的導向元件116與轉移機構上的料箱配合在一起,從而將偏移的料箱擺正至正確的位置及角度。當機器人11移動到位後,料箱轉移裝置的轉移機構下降並穿過暫存機構的缺口,料箱隨著轉移機構下降,直至落入暫存機構中。即使料箱依然存在一定的偏移誤差,在暫存機構擴口結構的作用下,也可以順利地將料箱引導到暫存機構中進行暫存,保證了料箱的順利轉移,避免由於料箱位置不正而導致的掉落等問題,保證了系統工作的流暢性。另外,由於每層的暫存機構均設置有缺口,由此可通過料箱轉移裝置的轉移機構將每層暫存機構上的料箱同時轉移下來,提供了料箱流轉的效率。For example, in an application scenario of the present application, the material box is located on the transfer mechanism of the material box transfer device. Due to movement or other factors, the material box on the transfer mechanism may have a certain offset, such as angular offset or horizontal offset. The
機器人11配置為,移動至料箱對接位。這裡,料箱對接位包括機器人11與料箱轉移裝置12進行對接完成時,暫存機構在地面的投影位置;或者,每層暫存機構在空間中的位置。The
料箱轉移裝置12配置為,將移動至料箱對接位的在機器人不同層暫存機構上的複數料箱轉移到對應層的內部輸送軌道上;或者,將不同內部輸送軌道上的料箱轉移到對應的暫存機構上。The material
為此,本申請提供了一種料箱轉移裝置,包括至少兩層內部輸送軌道,這些內部輸送軌道在高度方向上層疊設置,每層內部輸送軌道分別可與機器人的暫存機構對應。內部輸送軌道被構造為將位於料箱對接位的料箱分別輸送至各自的預設區域;或者將位於預設區域的料箱輸送至料箱對接位。To this end, the present application provides a bin transfer device, which includes at least two layers of internal conveying rails, which are stacked in the height direction, and each layer of internal conveying rails can correspond to the temporary storage mechanism of the robot. The internal conveying track is configured to transport the material boxes located at the material box docking position to respective preset areas; or transport the material boxes located in the preset area to the material box docking position.
料箱轉移裝置還包括對應於內部輸送軌道料箱對接位的第一料箱轉移機構,第一料箱轉移機構受控於第一驅動單元在料箱對接位元的第一位置和第二位置之間往復移動。The bin transfer device also includes a first bin transfer mechanism corresponding to the docking position of the inner conveyor track, and the first bin transfer mechanism is controlled by the first drive unit at the first position and the second position of the bin docking position Move back and forth between.
第一料箱轉移機構位於第一位置時,其高度低於內部輸送軌道的高度;位於第二位置時,第一料箱轉移機構被構造為將料箱頂起。When the first material box transfer mechanism is at the first position, its height is lower than the height of the inner conveying track; when it is at the second position, the first material box transfer mechanism is configured to jack up the material box.
在本申請另一實施方式中,料箱轉移裝置12還可以被構造為,將不同內部輸送軌道上的複數料箱轉移到中轉輸送軌道上;或者,將中轉輸送軌道上的複數料箱轉移到不同內部輸送軌道上。In another embodiment of the present application, the material
下面對貨物揀選場景中機器人與料箱轉移裝置對接,實現料箱轉移做詳細介紹:
料箱轉移裝置12配置為,將在機器人不同層暫存機構上的複數料箱轉移到對應層內部輸送軌道對應的預設區域處;料箱轉移裝置12配置為,將在不同層內部輸送軌道對應的預設區域處的料箱轉移到中轉輸送軌道。這裡,料箱轉移裝置包括多層內部輸送軌道。這裡,預設區域的尺寸可以為料箱底面尺寸,或者略大於料箱底面的尺寸。
The following is a detailed introduction to the docking between the robot and the material box transfer device in the cargo picking scene to realize the material box transfer:
The material
控制器可以配置為,回應於第一料箱轉移指令,控制第一料箱轉移機構將複數料箱從機器人上抬起,並轉移到不同層料箱輸送機構(包括了內部輸送軌道)上;控制每層料箱輸送機構帶動料箱到該層料箱輸送機構對應的預設區域;分別控制每層料箱輸送機構對應的第二料箱轉移機構,將料箱從料箱輸送機構上勾取到該第二料箱轉移機構對應的升降機構上;分別控制升降機構將料箱轉移到中轉輸送軌道上。The controller can be configured to, in response to the first material box transfer instruction, control the first material box transfer mechanism to lift the plurality of material boxes from the robot and transfer them to different layers of the material box conveying mechanism (including the internal conveying track); Control the material box conveying mechanism of each layer to drive the material box to the preset area corresponding to the layer of material box conveying mechanism; respectively control the second material box transfer mechanism corresponding to each layer of material box conveying mechanism, and hook the material box from the material box conveying mechanism Take it to the lifting mechanism corresponding to the second material box transfer mechanism; respectively control the lifting mechanism to transfer the material box to the transfer conveying track.
這裡,第一料箱轉移指令可以是機器人到達料箱對接位時,向控制器發送的料箱轉移指令;或者,還可以是第一感測器元件檢測到機器人在料箱對接位時,向控制器發送的料箱轉移指令;或者,還可以是雲端伺服器下發的料箱轉移指令。第一料箱轉移指令可以根據具體應用場景,選擇合適的發送主體,本申請實施例對此不進行限定。不脫離本申請的範圍,本領域技術人員可以做出多種代替和修改,這些代替和修改都應落在本申請的範圍內。Here, the first bin transfer instruction may be a bin transfer instruction sent to the controller when the robot reaches the docking position of the bin; The material box transfer instruction sent by the controller; or, it can also be the material box transfer instruction issued by the cloud server. The first bin transfer instruction may select an appropriate sending subject according to a specific application scenario, which is not limited in this embodiment of the present application. Those skilled in the art can make various substitutions and modifications without departing from the scope of the present application, and these substitutions and modifications should all fall within the scope of the present application.
基於上述控制器的控制流程,下面對各個機構的具體實施過程做詳細介紹。Based on the control flow of the above-mentioned controller, the specific implementation process of each mechanism will be introduced in detail below.
在一實施例中,參考圖2,第一料箱轉移機構221可以配置為,將複數料箱從機器人11上抬起,並轉移到包括了內部輸送軌道的料箱輸送機構222上。可以參見圖4所示,其為第一料箱轉移機構的結構示意圖。該第一料箱轉移機構221包括複數第一頂升叉2211、第一驅動單元2212和第一導軌元件2213;第一驅動單元2212與第一導軌元件2213連接;複數第一頂升叉2211通過支撐架滑動裝配在第一導軌元件2213上。也可以是第一導軌元件2213滑動配合在料架上,複數第一頂升叉2211固定在第一導軌組件2213上。上述各結構間的連接可以是多種方式,只要能夠實現第一驅動單元2212驅動第一頂升叉2211在垂直方向上移動即可。In one embodiment, referring to FIG. 2 , the first
當機器人移動至使其各暫存機構分別位於對應內部輸送軌道的料箱對接位元時,第一驅動單元2212驅動第一頂升叉2211在升降的過程中,穿過對應暫存機構上設置的缺口,以便將原位於暫存機構上的料箱頂起至第一頂升叉2211上,或者將原位於第一頂升叉2211上的料箱落至暫存機構上。When the robot moves to make its temporary storage mechanisms respectively located at the docking position of the material box corresponding to the internal conveying track, the
在本申請一具體的實施方式中,圖3示意出的暫存機構114可以為梳狀機構;第一頂升叉2211也可以為梳狀機構;料箱輸送機構222可以為梳狀機構,即下述的料箱輸送機構222上的內部輸送軌道2221(參見圖6所示)為梳狀機構;梳狀機構包括梳齒;暫存機構114的梳齒與第一頂升叉2211的梳齒在水平面上的投影不重疊;第一頂升叉2211的梳齒與內部輸送軌道2221的梳齒在水平面上的投影不重疊。示例性的,內部輸送軌道的梳齒可以為若干個滾筒(輥子),在第一頂升叉用於轉移料箱時,第一頂升叉的梳齒可以穿過內部輸送軌道若干個滾筒之間的縫隙,同時還能穿過該第一頂升叉對應層暫存機構的梳齒之間的縫隙。具體地,暫存機構、第一頂升叉和內部輸送軌道彼此之間的位置關係可以參見圖5所示,其為料箱從內部輸送軌道轉移到第一頂升叉上的流程結構圖,其中a表示第一頂升叉處於第一位置(第一初始位置);b表示第一頂升叉穿過內部輸送軌道梳齒之間的縫隙,並從內部輸送軌道縫隙離開;c表示第一頂升叉處於第二位置,即抬起料箱。In a specific embodiment of the present application, the
第一頂升叉處於第一位置時,第一頂升叉高度低於內部輸送軌道的高度。準確地說,第一頂升叉用於接觸料箱的表面低於內部輸送軌道用於接觸料箱的表面。第一頂升叉處於第二位置時,第一頂升叉升高至預定的位置。When the first jacking fork is at the first position, the height of the first jacking fork is lower than the height of the inner conveying track. Precisely, the surface of the first jacking fork for contacting the tank is lower than the surface of the inner conveyor track for contacting the tank. When the first jacking fork is at the second position, the first jacking fork is raised to a predetermined position.
具體實施時,可以利用第一驅動單元2212驅動第一導軌元件2213按照預設方向(比如順時針方向或逆時針方向)轉動,第一導軌元件2213按照預設方向轉動可以帶動第一頂升叉2211沿垂直方向移動到料箱對接位置處,此時,由於第一頂升叉的梳齒可以穿過內部輸送軌道若干個滾筒之間的縫隙,也可以穿過該第一頂升叉對應層暫存機構梳齒之間的縫隙,因此,可以將料箱從暫存機構上抬起至第二位置,當機器人11退出料箱對接位之後,再利用第一驅動單元2212反向驅動第一導軌組件2213按照預設反方向轉動,第一導軌元件2213按照預設反方向轉動可以帶動第一頂升叉2211沿垂直方向移動至第一位置,能夠實現將料箱轉移到不同層料箱輸送機構222上。During specific implementation, the
在一實施例中,料箱輸送機構222可以配置為,將料箱轉移到對應的預設區域處。這裡,為了使移動料箱到中轉輸送軌道上的過程不會相互衝突,因此設置錯落分佈的預設區域,即不同層料箱輸送機構對應的預設區域在水平面上的投影不重疊。可以參見圖6所示,其為料箱輸送機構的結構示意圖,其中,料箱輸送機構222包括內部輸送軌道2221,料箱轉移裝置12還包括至少一限位塊227和與每個第二料箱轉移機構對應的感測器228(其中一限位塊227對應感測器228-1,另一限位塊227對應感測器228-2);每一層內部輸送軌道2221都可以對應設置至少一限位塊。具體地,內部輸送軌道為梳狀機構;梳狀機構包括梳齒。示例性的,內部輸送軌道的梳齒可以為若干個滾筒,限位塊可以設置在內部輸送軌道的梳齒縫隙之間,如圖6所示的若干個滾筒的縫隙之間。In one embodiment, the material
這裡,內部輸送軌道的長度可調節。具體地,可以根據具體應用場景,為了設置多層內部輸送軌道,且使不同層內部輸送軌道上的預設區域在水平面上的投影不重疊,則可以調節內部輸送軌道的長度。Here, the length of the inner conveyor track is adjustable. Specifically, according to specific application scenarios, in order to set up multiple layers of internal conveying tracks and prevent the projections of preset areas on different layers of internal transporting tracks on the horizontal plane from overlapping, the length of the internal transporting tracks can be adjusted.
限位元塊227可以配置為,將料箱限定在內部輸送軌道上與限位元塊對應的預設區域處;其中,不同層料箱輸送機構上的限位元塊對應的預設區域在水平面上的投影不重疊。這裡,限位塊的初始位置的高度低於對應層的內部輸送軌道用於放置料箱的面的高度,如此設置限位塊的初始位置,可以在限位塊處於初始位置時,不影響料箱在該限位塊對應層內部輸送軌道上移動,在限位塊向上移動,離開初始位置時,能夠限定料箱處於預設區域,等待後續轉移。The
預設區域可以為限位元塊限定料箱的位置,由於不同層料箱輸送機構上的限位元塊對應的預設區域在水平面上的投影不重疊,因此預設區域在不同層內部輸送軌道上可以呈錯落分佈,具體可以參見圖6所示。The preset area can limit the position of the box for the limiter block. Since the projections of the preset areas corresponding to the limiter blocks on the different layer box conveying mechanisms on the horizontal plane do not overlap, the preset area is conveyed inside different layers. The track can be distributed randomly, as shown in Figure 6 for details.
感測器228配置為,檢測料箱是否到達預設區域。這裡,感測器228可以固定安裝在對應限位塊227所對應的料箱輸送機構222上。之後,限位元塊227配置為,在感測器檢測到料箱到達預設區域後,升高到預設高度,以將料箱限定在內部輸送軌道上與限位元塊對應的預設區域處。The sensor 228 is configured to detect whether the container reaches a preset area. Here, the sensor 228 may be fixedly installed on the
具體實施時,可以利用內部輸送軌道的驅動單元驅動滾筒多楔帶帶動內部輸送軌道上的複數滾筒轉動,將放置在內部輸送軌道表面上的料箱沿輸送方向轉移,此時,感測器檢測到料箱到達預設區域後,可以利用限位塊升高到預設高度,將該層內部輸送軌道上的料箱限定在該限位元塊對應的預設區域處。During specific implementation, the drive unit of the internal conveying track can be used to drive the roller V-belt to drive the multiple rollers on the internal conveying track to rotate, and the material box placed on the surface of the internal conveying track will be transferred along the conveying direction. At this time, the sensor detects After the material box reaches the preset area, the limit block can be used to raise it to a preset height, and the material box on the conveying track inside the layer is limited to the preset area corresponding to the limit block.
在本申請一實施例中,限位塊227設置有兩個,當料箱移動至預設區域處時,二限位塊227升高到預設的高度,從而對料箱的兩側進行阻擋。參考圖6的視圖方向,例如當料箱在內部輸送軌道上由左側向右輸送至預設區域時,料箱右側的限位塊227可以防止料箱的繼續向右移動,以此將料箱限制在預設區域處。料箱左側的限位塊227可以阻止其它料箱到達預設區域。In one embodiment of the present application, two
在本申請另一實施例中,參考圖1,料箱轉移裝置的料箱對接位元設置有兩個,分別位於其相對的兩端位置,料箱從二方向輸送至預設區域處。由此可通過二限位塊227分別對來自二方向的料箱進行限制,實現與上述基本相同的功能。In another embodiment of the present application, referring to FIG. 1 , there are two bin docking positions of the bin transfer device, which are respectively located at opposite ends thereof, and the bins are transported to a predetermined area from two directions. Thus, the two
在一實施例中,第二料箱轉移機構223可以配置為,將料箱從對應層料箱輸送機構上勾取到對應的升降機構上。可以參見圖7所示,其為第二料箱轉移機構的結構示意圖。該第二料箱轉移機構223包括第一拉桿機構、第一撥塊2232和第一拉桿驅動單元2233;第二料箱轉移機構223的一端可固定裝配在對應的升降機構224的支撐架上或者料箱轉移裝置的機架上;第一撥塊2232安裝在第一拉桿機構2231的一端;第一拉桿驅動單元2233安裝在第一拉桿機構2231的另一端。In an embodiment, the second material
第一拉桿驅動單元2233配置為,驅動第一拉桿機構伸縮。The first pull
第一拉桿機構配置為,在第一拉桿驅動單元的驅動下,帶動第一撥塊將料箱勾取到對應的升降機構上。The first pull rod mechanism is configured to, driven by the first pull rod driving unit, drive the first shift block to hook the material box onto the corresponding lifting mechanism.
這裡,第一拉桿機構包括第一拉桿2231-1和皮帶2231-2,具體實施時,可以利用第一拉桿驅動單元驅動皮帶帶動第一拉桿回縮,第一拉桿回縮會帶動第一撥塊將料箱勾取到對應的升降機構上,在料箱已經在升降機構上時,可以利用第一拉桿驅動單元驅動皮帶帶動第一拉桿伸出,回到初始位置,等待下一料箱的轉移。Here, the first pull rod mechanism includes a first pull rod 2231-1 and a belt 2231-2. In practice, the first pull rod drive unit can be used to drive the belt to drive the first pull rod to retract, and the retraction of the first pull rod will drive the first shift block Hook the material box to the corresponding lifting mechanism. When the material box is already on the lifting mechanism, you can use the first pull rod drive unit to drive the belt to drive the first pull rod to extend, return to the initial position, and wait for the transfer of the next material box .
上述只是示意性的描述了第一拉桿機構的一種實施結構,還可以是第一拉桿驅動單元驅動第一撥塊2232在第一拉桿2231-1上移動,以此將位於內部輸送軌道上的料箱勾取到對應的升降機構上。在此對第一拉桿機構的結構不再一一列舉。The above is only a schematic description of an implementation structure of the first pull rod mechanism, and the first pull rod drive unit can also drive the
在本申請一實施例中,第一拉桿機構還可設置有第一推塊,在第一拉桿驅動單元的驅動下,可以帶動第一推塊將升降機構上的料箱推送到對應的內部輸送軌道上。第一推塊、第一撥塊2232可以分別位於第一拉桿2231-1相對的兩端,並通過第一拉桿驅動單元2233進行驅動。In an embodiment of the present application, the first pull rod mechanism can also be provided with a first push block, driven by the first pull rod drive unit, it can drive the first push block to push the material box on the lifting mechanism to the corresponding internal delivery on track. The first pushing block and the
在一實施例中,升降機構224配置為,將複數料箱轉移到同一中轉輸送軌道上。可以參見圖8所示,其為升降機構的結構示意圖。升降機構224包括第二驅動單元2241、第二導軌元件2242和第二頂升叉2243;第二驅動單元2241與第二導軌組2242件連接;第二頂升叉2243滑動裝配在第二導軌元件2242上。第二頂升叉2243可以為梳狀機構,梳狀機構包括梳齒。第二頂升叉的梳齒與中轉輸送軌道的梳齒在水平面上的投影不重疊。示例性的,中轉輸送軌道的梳齒可以為若干個滾筒,在第二頂升叉用於轉移料箱時,第二頂升叉的梳齒可以穿過中轉輸送軌道若干個滾筒之間的縫隙。In one embodiment, the
第二驅動單元2241配置為,驅動第二導軌元件轉動。The
第二導軌元件2242配置為,在第二驅動單元的驅動下,帶動第二頂升叉沿垂直方向移動,以將升降機構上的料箱轉移到中轉輸送軌道上。The second
具體實施時,在升降機構的第二頂升叉接收到料箱,則可以利用第二驅動單元驅動第二導軌元件,第二導軌元件帶動第二頂升叉沿垂直方向移動到中轉輸送軌道處,此時,由於第二頂升叉的梳齒可以穿過中轉輸送軌道若干個滾筒之間的縫隙,因此可以將暫存在第二頂升叉上的料箱放置在中轉輸送軌道上,當料箱被中轉輸送軌道轉移之後,再利用第二驅動單元驅動第二導軌元件,帶動第二頂升叉沿垂直方向移回到該第二頂升叉的初始位置,等待下一料箱的轉移。During specific implementation, when the second jacking fork of the lifting mechanism receives the material box, the second drive unit can be used to drive the second guide rail element, and the second guide rail element drives the second jacking fork to move vertically to the transfer conveyor track At this time, since the comb teeth of the second jacking fork can pass through the gap between several rollers of the transfer conveyor track, the material box temporarily stored on the second jacking fork can be placed on the transfer conveyor track , when the material box is transferred by the transfer conveyor track, the second drive unit is used to drive the second guide rail element, and the second jacking fork is moved back to the initial position of the second jacking fork along the vertical direction, waiting for the next material Box transfer.
在本申請一實施方式中,第二驅動單元配置為,驅動第二頂升叉沿垂直方向移動至高於中轉輸送軌道時,將中轉輸送軌道上的料箱轉移到升降機構上。具體地,第二頂升叉的梳齒可以穿過中轉輸送軌道若干個滾筒之間的縫隙,因此可以將位於中轉輸送軌道上的料箱頂起,由此將料箱轉移至升降機構224上,之後第二驅動單元2241可驅動第二頂升叉升高至與相應的內部輸送軌道對應。第二料箱轉移機構223的第一拉桿驅動單元驅動第一推塊將升降機構上的料箱推送到對應的內部輸送軌道上。In one embodiment of the present application, the second driving unit is configured to transfer the material box on the transfer conveying track to the lifting mechanism when driving the second jacking fork to move vertically higher than the transfer conveying track. Specifically, the comb teeth of the second jacking fork can pass through the gap between several rollers of the transfer conveying track, so the material box located on the transfer conveying track can be lifted up, thereby transferring the material box to the
第二料箱轉移機構223及升降機構224可以設置有複數個,並可獨立控制。每組第二料箱轉移機構223、升降機構224分別對應一層內部輸送軌道,多組第二料箱轉移機構223、升降機構224可同時將不同內部輸送軌道上的料箱轉移到中轉輸送軌道上。The second material
本申請的中轉輸送軌道可以與內部輸送軌道具有相同的結構及佈置方式,中轉輸送軌道例如可以與內部輸送軌道在高度方向上重疊。例如在本申請一實施方式中,其中某一層或者某幾層的內部輸送軌道可以作為中轉輸送軌道使用。例如參考圖6,最底層的內部輸送軌道作為中轉輸送軌道使用,通過第二料箱轉移機構223及升降機構224將其它內部輸送軌道上的料箱均轉移至最底層的內部輸送軌道上。在該實施例中,作為中轉輸送軌道使用的該內部輸送軌道,依然具有預設區域和料箱對接位元,並可通過對應的第一料箱轉移機構實現料箱在該內部輸送軌道與機器人暫存機構之間的轉移。在一種可能的實施方式中,料箱轉移裝置還可以包括第三料箱轉移機構。通過該第三料箱轉移機構將機器人暫存機構上的料箱轉移到中轉輸送軌道上,或者將位於中轉輸送軌道上的料箱轉移到機器人的暫存機構上。在該實施例中,中轉輸送軌道可以位於內部輸送軌道中的任一層或者任幾層,根據實際的應用場景進行選擇。The transfer conveyor track of the present application may have the same structure and arrangement as the internal conveyor track, and the transfer conveyor track may overlap with the internal conveyor track in the height direction, for example. For example, in one embodiment of the present application, the internal conveying track of a certain layer or several layers can be used as a transfer conveying track. For example, with reference to FIG. 6 , the bottommost internal conveying track is used as a transfer conveying track, and the feed boxes on other internal conveying tracks are transferred to the bottommost internal conveying track by the second material
圖6示意出了中轉輸送軌道位於料箱轉移裝置最底部的結構示意圖,該中轉輸送軌道與其它內部輸送軌道在水平面上的投影不重疊,即具有預定距離的偏移,這是為了適用於某些應用場景。Figure 6 shows a schematic diagram of the structure of the transfer conveyor track at the bottom of the bin transfer device. The projection of the transfer conveyor track on the horizontal plane does not overlap with other internal conveyor tracks, that is, there is a predetermined distance offset. This is for the purpose of applying in certain application scenarios.
在該實施例中,針對機器人除最底層暫存機構上的料箱之外的其餘料箱,可以利用料箱轉移裝置中的至少一第一料箱轉移機構、多層料箱輸送機構、與每層料箱輸送機構對應的第二料箱轉移機構、與每個第二料箱轉移機構對應的升降機構進行轉移。針對機器人最底層暫存機構上的料箱,可以利用第三料箱轉移機構進行轉移。這裡,利用第三料箱轉移機構,將機器人最底層暫存機構上的料箱直接轉移到中轉輸送軌道上,可以不用設置機器人最底層對應的第一料箱轉移機構、料箱輸送機構、第二料箱轉移機構和升降機構,能夠節省一定的結構材料成本。In this embodiment, for the rest of the bins of the robot except the bins on the bottommost temporary storage mechanism, at least one of the first bin transfer mechanism, the multi-layer bin transfer mechanism, and each The second material box transfer mechanism corresponding to the layer material box conveying mechanism and the lifting mechanism corresponding to each second material box transfer mechanism perform the transfer. For the material boxes on the temporary storage mechanism at the bottom of the robot, the third material box transfer mechanism can be used for transfer. Here, the third material box transfer mechanism is used to directly transfer the material boxes on the bottommost temporary storage mechanism of the robot to the transfer conveying track, and it is not necessary to set the first material box transfer mechanism, material box conveying mechanism, The second material box transfer mechanism and the lifting mechanism can save certain structural material costs.
第一料箱轉移機構配置為,將機器人除最底層暫存機構上的料箱之外的其餘料箱轉移到對應層料箱輸送機構;料箱輸送機構配置為,將料箱運送到該層料箱輸送機構對應的預設區域處;其中,不同層料箱輸送機構對應的預設區域在水平面上的投影不重疊;第二料箱轉移機構配置為,將對應層該料箱輸送機構上對應的預設區域處的料箱勾取到對應的升降機構上;其中,不同第二料箱轉移機構在水平面上的投影不重疊;升降機構配置為,將料箱轉移到同一中轉輸送軌道上;第三料箱轉移機構配置為,將機器人最底層暫存機構上的料箱轉移到中轉輸送軌道上。The first material box transfer mechanism is configured to transfer the remaining material boxes of the robot except the material boxes on the temporary storage mechanism at the bottom layer to the material box conveying mechanism of the corresponding layer; the material box conveying mechanism is configured to transport the material boxes to this layer At the preset area corresponding to the material box conveying mechanism; wherein, the projections on the horizontal plane of the preset regions corresponding to the material box conveying mechanism of different layers do not overlap; the second material box transfer mechanism is configured to place the corresponding layer on the material box conveying mechanism The material boxes at the corresponding preset area are hooked to the corresponding lifting mechanism; wherein, the projections of different second material box transfer mechanisms on the horizontal plane do not overlap; the lifting mechanism is configured to transfer the material boxes to the same transfer conveyor track Above; the third material box transfer mechanism is configured to transfer the material box on the temporary storage mechanism at the bottom of the robot to the transfer conveying track.
控制器配置為,回應於第一料箱轉移指令,控制第一料箱轉移機構將機器人除最底層暫存機構上的料箱之外的其餘料箱轉移到對應層料箱輸送機構;控制每層料箱輸送機構帶動料箱到該層料箱輸送機構對應的預設區域;分別控制每層料箱輸送機構對應的第二料箱轉移機構,將料箱從料箱輸送機構上勾取到該第二料箱轉移機構對應的升降機構上;分別控制升降機構將料箱轉移到同一中轉輸送軌道上;控制第三料箱轉移機構將機器人最底層暫存機構上的料箱轉移到中轉輸送軌道上。The controller is configured to, in response to the first material box transfer instruction, control the first material box transfer mechanism to transfer the rest of the material boxes of the robot except the material boxes on the bottom temporary storage mechanism to the corresponding layer material box conveying mechanism; The layer of material box conveying mechanism drives the material box to the preset area corresponding to the layer of material box conveying mechanism; respectively controls the second material box transfer mechanism corresponding to each layer of material box conveying mechanism, and hooks the material box from the material box conveying mechanism to the On the lifting mechanism corresponding to the second material box transfer mechanism; respectively control the lifting mechanism to transfer the material box to the same transfer conveying track; control the third material box transfer mechanism to transfer the material box on the bottom temporary storage mechanism of the robot to the middle on the conveyor track.
在一些實施例中,第三料箱轉移機構可以配置為,將機器人最底層暫存機構上的料箱轉移到中轉輸送軌道上。可以參見圖9所示,其為第三料箱轉移機構的結構示意圖,第三料箱轉移機構包括頂升機構2261和拉桿轉移機構2262。頂升機構2261具有第一位置及第二位置;位於第一位置時,頂升機構2261的高度低於中轉輸送軌道的高度;位於第二位置時,頂升機構2261被構造為穿過機器人暫存機構的缺口,將暫存機構上的料箱頂起。In some embodiments, the third material box transfer mechanism may be configured to transfer the material boxes on the bottommost temporary storage mechanism of the robot to the transfer conveyor track. Please refer to FIG. 9 , which is a schematic structural diagram of the third material box transfer mechanism. The third material box transfer mechanism includes a jacking
需要說明的是,頂升機構2261可以為梳狀機構。暫存機構114的梳齒與頂升機構2261的梳齒在水平面上的投影不重疊;頂升機構2261的梳齒與中轉輸送軌道225的梳齒在水平面上的投影不重疊。因此,當頂升機構2261抬升時,能夠利用中轉輸送軌道225和暫存機構114的梳齒之間的縫隙穿過中轉輸送軌道225和暫存機構114,以將機器人11暫存在最底層暫存機構114上的料箱抬起。在拉桿轉移機構2262將在頂升機構2261上的料箱轉移到預設區域(對應中轉輸送軌道的上方區域)後,頂升機構2261退回到第一位置,以將處於預設區域的料箱轉移到中轉輸送軌道225上。這裡,預設區域可以是中轉輸送軌道正上方、頂升機構所在的位置。示例性的,可以通過感測器檢測預設區域是否存在料箱,在存在料箱的情況下,向控制器發送預設區域存在料箱的訊號,控制器可以根據該訊號控制頂升機構執行退回第一始位置的動作。這裡,預設區域的尺寸可以為料箱底面尺寸。It should be noted that the jacking
在本申請一實施例中,拉桿轉移機構被構造為將頂升機構上位於中轉輸送軌道上方的料箱,沿著頂升機構推送到與機器人暫存機構上方對應的位置。即,當料箱沿著中轉輸送軌道輸送至其料箱對接位元或者預設區域後,頂升機構2261從第一位置移動到第二位置,以將位於中轉輸送軌道上的料箱頂起。之後,拉桿轉移機構將位於預設區域的料箱沿著頂升機構2261推送到與機器人暫存機構上方對應的位置。這樣,頂升機構2261在由第二位置移動到第一位置時,頂升機構2261的梳齒穿過暫存機構的梳齒,從而將料箱放置到機器人對應層的暫存機構上。In an embodiment of the present application, the pull rod transfer mechanism is configured to push the material box above the transfer conveying track on the jacking mechanism to a corresponding position above the temporary storage mechanism of the robot along the jacking mechanism. That is, after the material box is transported to its material box docking position or preset area along the transfer conveying track, the jacking
在一些實施例中,拉桿轉移機構2262可以配置為,將在頂升機構上的料箱轉移到頂升機構的預設區域。In some embodiments, the
如圖9所示,拉桿轉移機構2262包括第二拉桿機構2262-1、第二撥塊2262-2、第二拉桿驅動單元2262-3。第二撥塊2262-2安裝在第二拉桿機構2262-1的一端;第二拉桿驅動單元2262-3安裝在第二拉桿機構2262-1的另一端。As shown in FIG. 9 , the pull
第二拉桿機構2262-1可以配置為,在第二拉桿驅動單元的驅動下,帶動第二撥塊將料箱勾取至頂升機構的預設區域。即帶動第二撥塊將該頂升機構上的料箱由對應暫存機構上方的位置沿著頂升機構轉移到與中轉輸送軌道對應的位置。The second pull rod mechanism 2262-1 can be configured to, driven by the second pull rod driving unit, drive the second shift block to hook the material box to the preset area of the jacking mechanism. That is to drive the second shifting block to transfer the material box on the jacking mechanism from the position above the corresponding temporary storage mechanism to the position corresponding to the transfer conveying track along the jacking mechanism.
基於同樣的道理,在第二拉桿機構上還設置有第二推塊,通過第二拉桿驅動單元,可以帶動第二推塊將位於預設區域位置的料箱推送到機器人暫存機構的上方。即帶動第二推塊將該頂升機構上料箱由對應中轉輸送軌道上方的位置沿著頂升機構推送到與機器人暫存機構對應的位置。Based on the same principle, a second push block is also provided on the second pull rod mechanism, through the second pull rod drive unit, the second push block can be driven to push the material box located in the preset area to the top of the temporary storage mechanism of the robot. That is, the second push block is driven to push the loading box of the jacking mechanism from the position above the corresponding transfer conveying track to the position corresponding to the temporary storage mechanism of the robot along the jacking mechanism.
這裡,拉桿轉移機構具體結構和工作原理可以參照上述的第二料箱轉移機構,在此不再贅述。Here, the specific structure and working principle of the pull rod transfer mechanism can refer to the above-mentioned second material box transfer mechanism, which will not be repeated here.
在一些實施例中,料箱轉移裝置12還可以包括第四料箱轉移機構,第四料箱轉移機構可以配置為,將機器人1最底層暫存機構114上的料箱轉移到中轉輸送軌道上。In some embodiments, the
第四料箱轉移機構可以包括第三拉桿機構、第三撥塊、第三拉桿驅動單元和第三撥塊驅動單元。第三撥塊安裝在第三拉桿機構的一端;第三拉桿驅動單元安裝在第三拉桿機構的另一端。The fourth material box transfer mechanism may include a third pull rod mechanism, a third shift block, a third pull rod drive unit and a third shift block drive unit. The third shift block is installed at one end of the third pull rod mechanism; the third pull rod driving unit is installed at the other end of the third pull rod mechanism.
第三撥塊驅動單元可以配置為,驅動第三撥塊由初始水平位置轉動到垂直位置,以勾取料箱。The driving unit of the third shifting block can be configured to drive the third shifting block to rotate from the initial horizontal position to the vertical position, so as to pick up the material box.
第三拉桿機構可以配置為,在第三拉桿驅動單元的驅動下,帶動第三撥塊將最底層暫存機構上的料箱勾取到中轉輸送軌道上。The third pull rod mechanism can be configured to, driven by the third pull rod drive unit, drive the third shifting block to hook the material box on the bottommost temporary storage mechanism to the transfer conveying track.
在一種可能的實施方式中,料箱轉移裝置12中還可以設置至少一升降機構,該升降機構可以不與第二料箱轉移機構一一對應,即利用升降機構轉移多層內部輸送軌道上的料箱到中轉輸送軌道上。具體實施時,料箱轉移裝置可以包括一升降機構,此時,不同層內部輸送軌道上輸送的料箱被限定的位置可以任意選擇,其中每層內部輸送軌道上料箱被限定的位置處要對應設置第二料箱轉移機構。升降機構可以在二維場景座標中移動,以實現獲取不同層內部輸送軌道上的料箱,將料箱轉移到中轉輸送軌道上。具體地,第一料箱轉移機構配置為,將複數料箱從該機器人上抬起,並轉移到不同層該料箱輸送機構上;料箱輸送機構配置為,將料箱運送到該層料箱輸送機構對應的預設區域處;第二料箱轉移機構配置為,將對應層料箱輸送機構上對應的預設區域處的該料箱勾取到升降機構上;升降機構配置為,將料箱轉移到同一中轉輸送軌道上。In a possible implementation manner, at least one lifting mechanism can also be set in the material
綜上所述,利用料箱轉移裝置12能夠從機器人11的不同層暫存機構114上一次轉移複數料箱,針對貨物揀選場景中機器人存取複數料箱的場景中,能夠提高料箱轉移效率,進而提高機器人在料箱存取流程中的搬運效率。To sum up, using the material
下面對貨物入庫場景中機器人與料箱轉移裝置對接,實現料箱轉移做詳細介紹:
在一種可能的實施方式中,料箱轉移裝置12可以配置為,將在不同層料箱輸送機構上的料箱抬起,並轉移到機器人的暫存機構上。
The following is a detailed introduction to the docking between the robot and the material box transfer device in the cargo storage scene to realize the material box transfer:
In a possible implementation manner, the material
機器人11可以配置為,在第一料箱轉移機構將不同層料箱輸送機構上的料箱抬起之後,移動至料箱對接位,以接收料箱。The
具體地,控制器可以配置為,回應於第二料箱轉移指令,分別控制每個升降機構將料箱提升至與該升降機構對應的第二料箱轉移機構對應的預設區域的高度相同的高度處,分別控制每個升降機構對應的第二料箱轉移機構,將料箱轉移至該第二料箱轉移機構對應的預設區域;控制對應層料箱輸送機構將料箱轉移到該層料箱對接位;控制第一料箱轉移機構將在料箱輸送機構上的料箱轉移到機器人的不同層暫存機構上。Specifically, the controller may be configured to, in response to the second material box transfer instruction, respectively control each lifting mechanism to lift the material box to the same height as the preset area corresponding to the second material box transferring mechanism corresponding to the lifting mechanism. At the height, respectively control the second material box transfer mechanism corresponding to each lifting mechanism to transfer the material box to the preset area corresponding to the second material box transfer mechanism; control the corresponding layer material box conveying mechanism to transfer the material box to this layer Material box docking position; control the first material box transfer mechanism to transfer the material box on the material box conveying mechanism to the temporary storage mechanism of different layers of the robot.
具體實施時,控制器可以配置為,回應於第二料箱轉移指令,分別控制每個第二驅動單元驅動其對應的第二導軌元件,帶動每個第二頂升叉將料箱提升至與每個升降機構對應的第二料箱轉移機構對應的預設區域的高度相同的高度處;之後,再分別控制每個升降機構對應的第二料箱轉移機構中的第一拉桿驅動單元驅動第一拉桿機構伸縮,帶動第一撥塊將不同第二頂升叉上的料箱勾取到每個第二料箱轉移機構對應層料箱輸送機構中的內部輸送軌道上;之後,再分別控制料箱輸送機構中的內部輸送軌道的驅動單元驅動滾筒多楔帶帶動複數滾筒轉動,將不同層內部輸送軌道上的複數料箱轉移到該層內部輸送軌道對應的料箱對接位;之後,再控制第一料箱轉移機構中的第一驅動單元驅動第一導軌元件,帶動複數第一頂升叉將位於料箱對接位的料箱抬起,等待機器人移動到料箱對接位,再控制第一料箱轉移機構中的第一驅動單元驅動第一導軌元件,帶動複數第一頂升叉退回到第一初始位置,以將複數料箱分別放置在機器人不同層暫存機構上。During specific implementation, the controller may be configured to, in response to the second material box transfer instruction, separately control each second drive unit to drive its corresponding second guide rail element, and drive each second jacking fork to lift the material box to the same level as The height of the preset area corresponding to the second material box transfer mechanism corresponding to each lifting mechanism is at the same height; after that, control the first pull rod drive unit in the second material box transfer mechanism corresponding to each lifting mechanism to drive the first A pull rod mechanism expands and contracts, driving the first shifting block to hook the material boxes on different second jacking forks to the internal conveying track in the material box conveying mechanism of the corresponding layer of each second material box transfer mechanism; after that, control them separately The drive unit of the internal conveying track in the material box conveying mechanism drives the roller V-belt to drive the multiple rollers to rotate, and transfers the multiple material boxes on the internal conveying track of different layers to the corresponding material box docking position of the internal conveying track of the layer; after that, Control the first drive unit in the first material box transfer mechanism to drive the first guide rail element, drive the plurality of first lifting forks to lift the material box at the material box docking position, wait for the robot to move to the material box docking position, and then control the first The first driving unit in a material box transfer mechanism drives the first guide rail element to drive the plurality of first jacking forks back to the first initial position, so as to respectively place the plurality of material boxes on the temporary storage mechanism on different layers of the robot.
在控制器配置為,回應於第二料箱轉移指令,控制第三料箱轉移機構將中轉輸送軌道上的料箱轉移到機器人最底層暫存機構上。The controller is configured to, in response to the second material box transfer instruction, control the third material box transfer mechanism to transfer the material boxes on the transfer conveying track to the bottommost temporary storage mechanism of the robot.
具體實施時,控制器配置為,回應於第二料箱轉移指令,當頂升機構2261抬升時,能夠利用中轉輸送軌道225和暫存機構114的梳齒之間的縫隙穿過中轉輸送軌道225和暫存機構114,以將中轉輸送軌道上目的地區域的料箱抬起至預設區域;當機器人到達料箱對接位後,控制拉桿轉移機構2262將在頂升機構2261的預設區域的料箱勾取到機器人11最底層的暫存機構上。During specific implementation, the controller is configured to, in response to the second bin transfer command, when the jacking
一種可能的實施方式,還可以設置多層外部輸送線,同時設置與該多層外部輸送線對應的第三料箱轉移機構。In a possible implementation manner, a multi-layer external conveying line may also be provided, and a third bin transfer mechanism corresponding to the multi-layer external conveying line may also be provided.
這裡,第二料箱轉移指令可以是料箱到達中轉輸送軌道對應的第三預設區域時,產生的料箱轉移指令;或者,還可以是第二感測器元件(第二感測器元件可以是第一感測器元件)檢測到第三預設區域存在料箱時,向控制器發送的料箱轉移指令;或者,還可以是雲端伺服器下發的料箱轉移指令。這裡,第三預設區域可以為設置在中轉輸送軌道上的預設區域。第二料箱轉移指令可以根據具體應用場景,選擇合適的發送主體,本申請實施例對此不進行限定。不脫離本申請的範圍,本領域技術人員可以做出多種代替和修改,這些代替和修改都應落在本申請的範圍內。Here, the second bin transfer instruction may be a bin transfer instruction generated when the bin arrives at the third preset area corresponding to the transfer conveyor track; or, it may also be a second sensor element (second sensor The component may be a material box transfer instruction sent to the controller when the first sensor element) detects that there is a material box in the third preset area; or, it may also be a material box transfer instruction issued by the cloud server. Here, the third preset area may be a preset area set on the transfer conveyor track. The second bin transfer instruction may select an appropriate sending subject according to a specific application scenario, which is not limited in this embodiment of the present application. Those skilled in the art can make various substitutions and modifications without departing from the scope of the present application, and these substitutions and modifications should all fall within the scope of the present application.
這裡,第一感測器元件和第二感測器元件可以為能夠測距離的感測器元件,比如視覺感測器或深度感測器等,具體感測器類型在此不進行具體限定。Here, the first sensor element and the second sensor element may be sensor elements capable of measuring distance, such as a vision sensor or a depth sensor, and the specific sensor types are not specifically limited here.
在另一種可能的實施方式中,料箱轉移裝置可以包括第三料箱轉移機構,可以利用該料箱轉移裝置將中轉輸送軌道上的料箱轉移到機器人對應層暫存機構上。其實施流程可以參照上述貨物入庫場景中控制器控制第三料箱轉移機構的實施流程,在此不再贅述。In another possible implementation manner, the material box transfer device may include a third material box transfer mechanism, and the material box transfer device may be used to transfer the material boxes on the transfer conveying track to the temporary storage mechanism on the corresponding layer of the robot. Its implementation process can refer to the implementation process of the controller controlling the third bin transfer mechanism in the above-mentioned cargo storage scenario, and will not be repeated here.
在另一種可能的實施方式中,料箱轉移裝置12可以包括第一料箱轉移機構、料箱輸送機構、第二料箱轉移機構和升降機構,可以利用該料箱轉移裝置將中轉輸送軌道上的料箱轉移到機器人11對應層暫存機構114上。其實施流程可以參照上述貨物入庫場景中控制器控制第一料箱轉移機構、料箱輸送機構、第二料箱轉移機構和升降機構的實施流程,在此不再贅述。In another possible implementation manner, the
綜上所述,利用料箱轉移裝置12能夠從外部一次轉移複數料箱並放置在機器人11不同層暫存機構114上,針對貨物揀選場景中機器人11存取複數料箱的場景中,能夠提高料箱轉移效率,進而提高機器人在料箱存取流程中的搬運效率。To sum up, the use of the material
基於上述系統的構思,本申請實施例還提供了一種料箱轉移裝置,可以認為該料箱轉移裝置包括上述實施方式中的料箱轉移裝置12。該料箱轉移裝置的結構可以參見圖2~9所示,重複部分在此不再贅述。Based on the idea of the above system, the embodiment of the present application also provides a material box transfer device, which can be considered to include the material
當機器人11從料箱轉移裝置12的料箱對接位上取走料箱時,首先料箱轉移裝置的第一頂升叉將多層料箱輸送機構上的料箱抬起,然後機器人11移動至料箱對接位,並且其暫存機構114位於第一頂升叉的下方,此時,料箱位於暫存機構114的上方,並且料箱能夠在機器人11的導向元件116的引導下擺正;然後第一頂升叉向下移動,穿過暫存機構114的梳齒縫隙,料箱從而在立邊1141翻折部1142的導向下落在暫存機構114上。When the
基於上述系統的構思,本申請實施例提供了一種料箱轉移系統,包括上述的機器人11和料箱轉移裝置12。通過機器人11與料箱轉移裝置12中轉移機構的配合,在轉移機構穿過機器人暫存機構缺口的過程中,可以將原位於不同暫存機構114上的料箱同時轉移到對應的內部輸送軌道上,或者將不同內部輸送軌道上的料箱轉移到機器人11對應的暫存機構114上。Based on the idea of the above system, an embodiment of the present application provides a material box transfer system, including the above-mentioned
在本申請一實施例中,機器人11不同暫存機構114上的料箱是從儲存料架上挑選出來的。對應地,本申請的料箱轉移系統包括至少一儲存料架,該至少一儲存料架上儲存有複數料箱。機器人可以根據預置的操作指令從儲存料架上不同的位置挑選出所需的料箱,並逐一放置到不同的暫存機構上。In an embodiment of the present application, the bins on the different
與之對應的是,機器人11還可以通過其取還箱元件將不同暫存機構上的料箱,分別放置到對應暫存料架的對應位置上。Correspondingly, the
在本申請一實施例中,料箱轉移系統,包括外部運輸線、第一料箱轉移裝置、第二料箱轉移裝置,以及至少一機器人11。第一料箱轉移裝置中的中轉輸送軌道與外部輸送線的輸入端對接;第二料箱轉移裝置中的中轉輸送軌道與外部輸送線的輸出端對接。第一料箱轉移裝置的第一料箱轉移機構被構造為,將位於料箱對接位的機器人的不同暫存機構上的料箱轉移到對應的內部輸送軌道上;第二料箱轉移裝置的第一料箱轉移機構被構造為,將不同內部輸送軌道上的料箱轉移到該機器人對應的暫存機構上。In an embodiment of the present application, the container transfer system includes an external transportation line, a first container transfer device, a second container transfer device, and at least one
具體地,機器人11被配置為,移動至第一料箱對接位或第二料箱對接位。其中,第一料箱對接位是機器人11與第一料箱轉移裝置轉運料箱的位置,第二料箱對接位是機器人11與第二料箱轉移裝置轉運料箱的位置。料箱轉移系統也可以包括至少二機器人11,其中,至少有一機器人11被配置為移動至第一料箱對接位,至少有一機器人被配置為移動至第二料箱對接位。機器人11可以是上述系統中的機器人。Specifically, the
第一料箱轉移裝置被配置為,將移動至第一料箱對接位的在機器人11不同暫存機構114上的複數料箱轉移到其中轉輸送軌道上,中轉輸送軌道將料箱輸送到外部運輸線。料箱在外部輸送線上進行相應的操作。該外部輸送線可以是物流中料箱的挑選線,也可以是包裝線等,在此對其應用的場景不再具體說明。The first material box transfer device is configured to transfer the multiple material boxes on the different
料箱在外部輸送線上進行相應的處理後,需要轉運到儲存料架上進行儲存。由此可將外部輸送線上的料箱輸送至第二料箱轉移裝置的中轉輸送軌道上。之後通過第二料箱轉移裝置中的相應機構將其中轉輸送軌道上的料箱轉移到位於第二料箱對接位的機器人11的不同暫存機構114上。機器人11再根據預置的指令將不同暫存機構114上的料箱分別放置到相應儲存料架的相應位置進行儲存。After the material box is processed on the external conveyor line, it needs to be transferred to the storage rack for storage. Thus, the material boxes on the external conveying line can be transported to the transfer conveying track of the second material box transferring device. Afterwards, the corresponding mechanism in the second material box transfer device transfers the material boxes on its transfer conveying track to different
在一些實施例中,利用料箱轉移裝置12能夠從機器人11的不同層暫存機構114上一次轉移複數料箱,或者,一次為機器人放置複數料箱,針對機器人11存取複數料箱的場景中,能夠減少機器人11與料箱轉移裝置12對接的時間,提高機器人在料箱存取流程中的搬運效率;同時,可以減少同一場景內機器人總數量,節約機器人總成本。In some embodiments, the
在一些實施例中,料箱轉移系統包括至少一機器人11和至少一料箱轉移裝置12。可以參見圖16所示,其為機器人11與料箱轉移裝置12對接時,機器人11和料箱轉移裝置12的結構示意圖,包括至少一機器人11、外部輸送線125、料箱轉移裝置12、複數料箱23至少一第一提升機構123、至少一第二提升機構124和控制器。In some embodiments, the container transfer system includes at least one
在一種可能的實施方式中,在料箱轉移裝置12中可以設置複數第一提升機構123和複數第二提升機構124,比如,在料箱轉移裝置12的兩端分別設置一套雙提升機構(包括第一提升機構123和第二提升機構124),第二提升機構124對接外部輸送線125。In a possible implementation manner, a plurality of
料箱轉移裝置12配置為,獲取移動至第一料箱對接位的、在機器人的不同層暫存機構上的全部料箱,並將全部料箱分批轉移到同一外部輸送線上;其中,分批轉移的次數小於全部料箱的數量;或者,將同一外部輸送線上的複數料箱轉移到機器人的不同層該暫存機構上。The material
下面對機器人放箱場景中機器人與料箱轉移裝置12對接,實現料箱轉移做詳細介紹:
首先,可以利用料箱轉移裝置12將機器人11的暫存機構113上暫存的料箱轉移到料箱轉移裝置12上的預設區域處;之後,在料箱轉移裝置12確定預設區域處有料箱的情況下,料箱轉移裝置12可以將該料箱轉移到第一提升機構123上;之後,在第一提升機構123確定有料箱的情況下,第一提升機構123可以將該料箱轉移到第二提升機構124上;之後,在第二提升機構124確定有料箱的情況下,第二提升機構124可以將該料箱轉移到外部輸送線125上;之後,外部輸送線125將料箱輸送到下一環節。
The following is a detailed introduction to the docking between the robot and the material
示例性的,每層料箱輸送機構的預設區域可以對應設置感測器,可以利複數感測器檢測每一層料箱輸送機構的預設區域處是否有料箱的情況。料箱輸送機構確定有料箱,可以是利用感測器的回饋結果,確定的某一層或某幾層料箱輸送機構的預設區域處有料箱。Exemplarily, the preset area of each layer of the material box conveying mechanism can be provided with corresponding sensors, and a plurality of sensors can be used to detect whether there is a material box at the preset area of each layer of the material box conveying mechanism. When the material box conveying mechanism determines that there are material boxes, it may be determined that there are material boxes in the preset area of a certain layer or layers of the material box conveying mechanism by using the feedback result of the sensor.
在一些實施例中,料箱轉移裝置12可以配置為,將全部料箱分批轉移到第一提升機構的不同層第一輸送機構上,其中,分批轉移的次數小於全部料箱的數量;將不同層第一輸送機構上的複數料箱轉移到同一外部輸送線上。In some embodiments, the material
具體地,料箱轉移裝置12配置為,將料箱從預設區域轉移到第一提升機構的第一輸送機構上。第一提升機構123配置為,移動多層第一輸送機構到第二料箱對接位,以獲取不同層料箱輸送機構提供的料箱。這裡,一次獲取料箱的個數與第一輸送機構的層數相同。第二料箱對接位為第一提升機構與料箱輸送機構進行料箱對接時,每層第一輸送機構所在的位置。在第一提升機構與料箱輸送機構進行料箱對接時,料箱輸送機構會對應一第二料箱對接位,第一輸送機構在該第二料箱對接位可以獲取到該料箱輸送機構輸送的料箱。Specifically, the
在一些實施例中,多層料箱轉移裝置12可以將預設區域的全部料箱分批轉移到第一提升機構的第一輸送機構上。這裡,第一提升機構123包括多層第一輸送機構1231,可以參見圖17所示。第一輸送機構1231用於暫存和轉移料箱,比如,第一輸送機構1231包括若干個滾筒,在實現轉移料箱功能時,可以利用電動機驅動滾筒轉動,以轉移料箱。這裡,分批轉移的次數小於全部料箱的數量。In some embodiments, the multi-layer
示例性的,針對圖16所示的多層料箱輸送機構和第一提升機構,其中,包括六層料箱輸送機構,第一提升機構包括兩層第一輸送機構。由於第一提升機構包括兩層第一輸送機構,所以全部料箱在進行分批轉移的過程中,一次可以轉移兩層料箱輸送機構上的料箱,這裡可以將每層料箱輸送機構分組,比如從下到上的順序分別為第一層料箱輸送機構,第二層料箱輸送機構,第三層料箱輸送機構,第四層料箱輸送機構,第五層料箱輸送機構和第六層料箱輸送機構,將第一層料箱輸送機構和第二層料箱輸送機構設置為第一組,將第三層料箱輸送機構和第四層料箱輸送機構設置為第二組,將第五層料箱輸送機構和第六層料箱輸送機構設置為第三組。這裡,可以設置兩層第一輸送機構同步移動。在第一提升機構的初始狀態下,即垂直方向並列的兩層第一輸送機構位於第一提升機構的最下方,這兩層第一輸送機構分別與第一層料箱輸送機構和第二層料箱輸送機構一一對應。因此,在第一提升機構的初始狀態下,可以先控制第一組料箱輸送機構,將二料箱分別轉移到不同層第一輸送機構上,此時,第一輸送機構暫存料箱;在第一輸送機構將料箱轉移出去之後,兩層第一輸送機構再移動到第三層料箱輸送機構和第四層料箱輸送機構對應的第二料箱對接位,控制第二組料箱輸送機構,將二料箱分別轉移到不同層第一輸送機構上;再控制第三組料箱輸送機構,直到將多層料箱輸送機構上的全部料箱轉移出去。此過程,第一提升機構中兩層第一輸送機構同步移動,上下往返兩次,將六層料箱輸送機構上的全部料箱轉移出去。Exemplarily, for the multi-layer material box conveying mechanism and the first lifting mechanism shown in FIG. 16 , it includes a six-layer material box conveying mechanism, and the first lifting mechanism includes a two-layer first conveying mechanism. Since the first lifting mechanism includes two layers of the first conveying mechanism, during the batch transfer process of all the material boxes, the material boxes on the two layers of material box conveying mechanisms can be transferred at one time, and each layer of material box conveying mechanisms can be grouped here , for example, the sequence from bottom to top is the first layer of material box conveying mechanism, the second layer of material box conveying mechanism, the third layer of material box conveying mechanism, the fourth layer of material box conveying mechanism, the fifth layer of material box conveying mechanism and For the sixth layer of material box conveying mechanism, set the first layer of material box conveying mechanism and the second layer of material box conveying mechanism as the first group, and set the third layer of material box conveying mechanism and the fourth layer of material box conveying mechanism as the second group group, and set the fifth-layer material box conveying mechanism and the sixth-layer material box conveying mechanism as the third group. Here, two layers of first conveying mechanisms may be set to move synchronously. In the initial state of the first lifting mechanism, that is, the two-layer first conveying mechanism juxtaposed in the vertical direction is located at the bottom of the first lifting mechanism. One-to-one correspondence of material box conveying mechanism. Therefore, in the initial state of the first lifting mechanism, the first group of material box conveying mechanisms can be controlled first, and the two material boxes are respectively transferred to the first conveying mechanism of different layers. At this time, the first conveying mechanism temporarily stores the material boxes; After the first conveying mechanism transfers the material box out, the first conveying mechanism of the two layers moves to the docking position of the second material box corresponding to the material box conveying mechanism of the third layer and the material box conveying mechanism of the fourth layer, and controls the second group of materials The box conveying mechanism transfers the two material boxes to the first conveying mechanism of different layers respectively; then controls the third group of material box conveying mechanism until all the material boxes on the multi-layer material box conveying mechanism are transferred out. In this process, the two-layer first conveying mechanism in the first lifting mechanism moves synchronously, goes back and forth twice up and down, and transfers all the feed boxes on the six-layer feed case conveying mechanism.
在一些實施例中,第一提升機構123還配置為,將不同層第一輸送機構上的複數料箱轉移到第二提升機構的不同層第二輸送機構上。這裡,複數料箱可以是全部層第一輸送機構上的料箱,或者,可以是部分層第一輸送機構上的料箱。具體地,第一提升機構123還配置為,在接收到多層料箱輸送機構輸送的料箱之後,移動多層第一輸送機構到第三料箱對接位,將複數料箱轉移到第二提升機構的第二輸送機構上。這裡,第三料箱對接位為第一提升機構與第二提升機構進行料箱對接時,每層第一輸送機構所在的位置。這裡,第二提升機構124包括多層第二輸送機構。第二輸送機構用於暫存和轉移料箱,比如,第二輸送機構包括若干個滾筒,在實現轉移料箱功能時,可以利用電動機驅動滾筒轉動,以轉移料箱。In some embodiments, the
示例性的,在第一提升機構中的第一輸送機構的層數與第二提升機構中的第二輸送機構的層數相同的情況下,第一輸送機構可以與第二輸送機構一一對應,在進行料箱對接時,可以直接將第一輸送機構中的全部料箱一起輸送到對應層的第二輸送機構上,此時,第二輸送機構暫存料箱。Exemplarily, in the case that the number of layers of the first conveying mechanism in the first lifting mechanism is the same as that of the second conveying mechanism in the second lifting mechanism, the first conveying mechanism may correspond to the second conveying mechanism one-to-one , when docking the material boxes, all the material boxes in the first conveying mechanism can be directly transported to the second conveying mechanism on the corresponding layer, at this time, the second conveying mechanism temporarily stores the material boxes.
示例性的,在第一提升機構中的第一輸送機構的層數大於第二提升機構中的第二輸送機構的層數的情況下,可以分批將多層第一輸送機構上的暫存的料箱輸送到第二輸送機構上。比如,有三層第一輸送機構和兩層第二輸送機構,先將第一層和第二層第一輸送機構上暫存的料箱一起輸送到第一層和第二層第二輸送機構上,等到這兩層第二輸送機構上的料箱被輸送走之後,移動這兩層第二輸送機構,使其中任意一層第二輸送機構與第三層第一輸送機構對接,以接收第三層第一輸送機構輸送的料箱。第一輸送機構的層數可以按照從下到上的順序排列,最底層為第一層,依次向上分別為第二層、第三層,……,第N層,N為正整數。Exemplarily, when the number of layers of the first conveying mechanism in the first lifting mechanism is greater than the number of layers of the second conveying mechanism in the second lifting mechanism, the temporarily stored The feed box is transported to the second conveying mechanism. For example, if there are three layers of the first conveying mechanism and two layers of the second conveying mechanism, the material boxes temporarily stored on the first layer and the second layer of the first conveying mechanism are first conveyed to the first layer and the second layer of the second conveying mechanism , after the bins on the two layers of the second conveying mechanism are transported away, move the two layers of the second conveying mechanism so that any one of the second conveying mechanisms on the third layer docks with the first conveying mechanism on the third layer to receive the third layer The material box conveyed by the first conveying mechanism. The number of layers of the first conveying mechanism can be arranged in order from bottom to top, the bottom layer is the first layer, and the upper layers are respectively the second layer, the third layer, ..., the Nth layer, and N is a positive integer.
在一些實施例中,第二提升機構124配置為,將不同層第二輸送機構上的複數料箱轉移到同一外部輸送線125上。具體地,第二提升機構配置為,在接收到不同層第一輸送機構輸送的料箱之後,移動第二輸送機構到第四料箱對接位,分別將各層第二輸送機構上的料箱轉移到外部輸送線125上。第四料箱對接位為第二提升機構與外部輸送線125進行料箱對接時,第二輸送機構所在的位置。需要說明的是,一外部輸送線125只對應一第四料箱對接位。In some embodiments, the
這裡,第一輸送機構、第二輸送機構和料箱輸送機構轉移料箱的所用的機構可以相同,比如滾筒或皮帶等,具體轉移的機構本揭露實施例在此不進行限定。Here, the mechanism used by the first conveying mechanism, the second conveying mechanism and the box conveying mechanism to transfer the bins may be the same, such as a roller or a belt, and the specific transferring mechanism is not limited in this embodiment of the disclosure.
在另一些實施例中,第一提升機構123還配置為,在接收到多層料箱輸送機構輸送的料箱之後,多次移動多層第一輸送機構到第五料箱對接位,分別將各層第一輸送機構上的料箱轉移到外部輸送線125上。這裡,第五料箱對接位為第一提升機構與外部輸送線125進行料箱對接時,第一輸送機構所在的位置。In some other embodiments, the
上述利用雙提升機構相互配合轉移料箱的方式,相對於現今只有一提升機構的料箱轉移裝置12,能夠更為快速的實現料箱的轉移,提高料箱轉移效率。The above-mentioned way of using the double lifting mechanism to cooperate with each other to transfer the material box, compared with the current material
下面對機器人取箱場景中機器人與料箱轉移裝置12對接,實現料箱轉移做詳細介紹:
首先,可以利用外部輸送線125為第二提升機構124輸送料箱;之後,在第二提升機構124確定有料箱的情況下,第二提升機構124可以將料箱轉移到第一提升機構123上;之後,在第一提升機構123確定有料箱的情況下,第一提升機構123將料箱轉移到料箱轉移裝置12上;在料箱轉移裝置12在確定有料箱的情況下,將料箱輸送到預設區域;在料箱轉移裝置12確定預設區域有料箱的情況下,機器人11先移動到第一料箱對接位;之後,料箱轉移裝置12將位於預設區域的料箱轉移到機器人11的暫存機構113上。
The following is a detailed introduction to the docking between the robot and the
示例性的,每層第二輸送機構可以對應設置感測器,可以利複數感測器檢測每一層第二輸送機構上是否有暫存的料箱,進而確定第二提升機構上是否有料箱。每層第一輸送機構可以對應設置感測器,可以利複數感測器檢測每一層第一輸送機構上是否有暫存的料箱,進而確定第一提升機構上是否有料箱。Exemplarily, each layer of the second conveying mechanism can be provided with a corresponding sensor, and a plurality of sensors can be used to detect whether there is a temporary storage box on the second conveying mechanism on each layer, and then determine whether there is a material box on the second lifting mechanism. Each layer of the first conveying mechanism can be provided with a corresponding sensor, and a plurality of sensors can be used to detect whether there is a temporarily stored material box on the first conveying mechanism of each layer, and then determine whether there is a material box on the first lifting mechanism.
上述在第二提升機構確定有料箱的情況下,在每一層第二輸送機構都有料箱的情況下,才執行輸送環節。同理,在第一提升機構確定有料箱的情況下,在每一層第一輸送機構都有料箱的情況下,才執行輸送環節,能夠更為快速的實現料箱的轉移,提高料箱轉移效率。The above-mentioned conveying link is executed only when the second lifting mechanism determines that there are material boxes, and when the second conveying mechanism on each floor has material boxes. In the same way, when the first lifting mechanism determines that there are material boxes, and when the first conveying mechanism on each floor has material boxes, the conveying link is executed, which can realize the transfer of material boxes more quickly and improve the efficiency of material box transfer .
下面針對機器人與料箱轉移裝置12進行取箱對接的場景,料箱轉移裝置12中每一機構的配置過程做詳細說明:
外部輸送線125配置為,將外部料箱轉移到第二提升機構上。這裡,外部料箱包括其他裝置提供的料箱,料箱內可以有貨,或者,為空料箱。針對料箱內有無貨物的情況,可以根據具體應用場景進行設計,本揭露實施例不具體限定。
The configuration process of each mechanism in the material
第二提升機構124配置為,移動第二輸送機構到第四料箱對接位,以獲取外部輸送線125提供的料箱。這裡,可以設置多層第二輸送機構同步移動。由於多層第二輸送機構同步移動,因此可以多次移動第二輸送機構到第四料箱對接位,以獲取複數料箱。The
第一提升機構123配置為,移動多層第一輸送機構到第三料箱對接位,以獲取第二提升機構提供的複數料箱。移動多層第一輸送機構到第二料箱對接位,將複數料箱轉移到不同層料箱輸送機構上。一般情況下,多層第一輸送機構的層數大於或等於第二輸送機構的層數,因此,多層第一輸送機構可以在第三料箱對接位獲取到第二提升機構中的全部料箱。這裡,料箱輸送機構的層數大於第一輸送機構的層數,因此,第一提升機構可以將暫存的全部料箱轉移到不同層料箱輸送機構上。The
料箱轉移裝置12配置為,將第一提升機構提供的料箱轉移到預設區域。The
料箱轉移裝置12配置為,將多層料箱輸送機構的預設區域處的全部料箱抬起,並轉移到機器人的不同層暫存機構上。The material
機器人11配置為,在料箱轉移裝置12將多層料箱輸送機構的預設區域處的全部料箱抬起之後,移動至第一料箱對接位,以接收料箱。The
由於上述機器人11與料箱轉移裝置12進行取箱對接場景中料箱轉移裝置12所用到的各個機構,與機器人與料箱轉移裝置12進行放箱對接場景中料箱轉移裝置12所用到的各個機構相同,僅各個機構移動相反,因此針對上述機器人與料箱轉移裝置12進行取箱對接場景具體細節內容還可以參照上述機器人與料箱轉移裝置12進行放箱對接場景,重複部分不在贅述。Due to the various mechanisms used by the above-mentioned
下面針對料箱轉移裝置12中每一機構的具體結構以及移動過程做詳細說明:
針對第一提升機構123,可以參見圖8所示,其為第一提升機構的結構示意圖,其中,第一提升機構123還包括第二驅動單元1232和驅動元件1233;第二驅動單元1232與驅動元件1233連接;多層第一輸送機構1231固定裝配在驅動元件1233上。以機器人放箱場景為例,其中各個元件的配置過程如下:
The specific structure and the moving process of each mechanism in the
第一輸送機構1231配置為,將暫存的料箱轉移到第二提升機構上。The first conveying
第二驅動單元1232配置為,驅動該驅動組件轉動。The
驅動元件1233配置為,在第二驅動單元的驅動下,帶動多層第一輸送機構沿垂直方向移動,以將第一輸送機構上暫存的料箱轉移到第二提升機構上。The
基於上述機器人放箱場景,第一提升機構各個元件的配置以及移動情況,可以確定機器人取箱場景,第一提升機構各個元件的配置以及移動情況。具體地,第一輸送機構配置為,將暫存的料箱轉移到料箱輸送機構上;第二驅動單元配置為,驅動該驅動元件轉動;驅動元件配置為,在第二驅動單元的驅動下,帶動多層第一輸送機構沿垂直方向移動,以將第一輸送機構上暫存的複數料箱轉移到不同層料箱輸送機構上。Based on the above scene where the robot puts boxes, the configuration and movement of each component of the first lifting mechanism, the scene of the robot picking up boxes, the configuration and movement of each component of the first lifting mechanism can be determined. Specifically, the first conveying mechanism is configured to transfer the temporarily stored bins to the bin conveying mechanism; the second drive unit is configured to drive the drive element to rotate; the drive element is configured to, driven by the second drive unit, , driving the multi-layer first conveying mechanism to move in the vertical direction, so as to transfer the plurality of material boxes temporarily stored on the first conveying mechanism to different layers of the material box conveying mechanism.
示例性的,驅動組件比如包括電動機、多條同步帶(或者齒輪齒條、鏈輪鏈條、滾珠絲杠等)。Exemplarily, the drive assembly includes, for example, a motor, multiple timing belts (or rack and pinion, sprocket chain, ball screw, etc.).
針對第二提升機構124的具體結構,可以參見圖8所示的第一提升機構的具體結構示意圖,重複之處不再進行贅述。第一提升機構中的內部元件與第二提升機構中的內部元件相同,驅動方式相同。只是第一提升機構中第一輸送機構的層數與第二提升機構中第二輸送機構的層數可能不同,第一輸送機構移動的高度與第二輸送機構移動的高度可以不同。For the specific structure of the
在一實施例中,針對從機器人上轉移料箱到外部輸送線上的場景,控制器可以配置為,回應於第一料箱轉移指令,控制料箱轉移裝置12將機器人的不同層暫存機構上的全部料箱抬起,並轉移到不同層料箱輸送機構上的預設區域;在確定該預設區域有料箱的情況下,控制多層料箱輸送機構,將複數料箱從預設區域轉移到停靠區域;控制多層第一輸送機構移動到第二料箱對接位;在確定多層第一輸送機構移動到第二料箱對接位之後,控制該第二料箱對接位對應的多層料箱輸送機構,將停靠區域暫存的複數料箱轉移到已經位於第二料箱對接位的不同層第一輸送機構上;在確定每層第一輸送機構上存在料箱的情況下,控制多層第一輸送機構移動到第三料箱對接位,並將第一輸送機構上暫存的複數料箱轉移到第二提升機構的不同層第二輸送機構上;控制第二輸送機構移動到第四料箱對接位,並將第二輸送機構上暫存的料箱分別轉移到外部輸送線125上。In one embodiment, for the scene of transferring the material box from the robot to the external conveying line, the controller can be configured to, in response to the first material box transfer instruction, control the material box transfer device 12 to temporarily store different layers of the robot on the Lift up all the material boxes and transfer them to the preset area on the different layers of material box conveying mechanism; when it is determined that there are material boxes in the preset area, control the multi-layer material box conveying mechanism to transfer multiple material boxes from the preset area to the docking area; control the multi-layer first conveying mechanism to move to the second material box docking position; after determining that the multi-layer first conveying mechanism moves to the second material box docking position, control the multi-layer material box corresponding to the second material box docking position to convey The mechanism transfers the multiple material boxes temporarily stored in the docking area to the first conveying mechanism on different layers already located at the docking position of the second material box; when it is determined that there are material boxes on the first conveying mechanism on each layer, control the multi-layer first conveying mechanism The conveying mechanism moves to the docking position of the third material box, and transfers the multiple material boxes temporarily stored on the first conveying mechanism to the second conveying mechanism on a different layer of the second lifting mechanism; controls the second conveying mechanism to move to the fourth material box docking position, and transfer the material boxes temporarily stored on the second conveying mechanism to the external conveying line 125 respectively.
針對將第一輸送機構上暫存的複數料箱轉移到第二提升機構的不同層第二輸送機構上,可以有如下不同情況:在第一輸送機構的層數等於第二輸送機構的層數的情況下,可以直接將多層第一輸送機構上暫存的全部料箱轉移到不同層第二輸送機構上。在第一輸送機構的層數大於第二輸送機構的層數的情況下,控制器可以先控制與第二輸送機構層數相同的第一輸送機構的部分層數,將該部分層第一輸送機構上暫存的料箱轉移到不同層第二輸送機構上,等到第二輸送機構將其上暫存的料箱轉移到外部輸送線125之後,可以確定多層第二輸送機構的位置,並控制第一輸送機構移動到能夠對接目前第二輸送機構的第三料箱對接位,再次轉移料箱到第二輸送機構,迴圈上述過程,直到將全部層第一輸送機構上的料箱轉移出去。For transferring the multiple material boxes temporarily stored on the first conveying mechanism to the second conveying mechanism on different layers of the second lifting mechanism, the following different situations can be arranged: the number of layers of the first conveying mechanism is equal to the number of layers of the second conveying mechanism In this case, all the bins temporarily stored on the multi-layer first conveying mechanism can be directly transferred to the second conveying mechanism on a different layer. When the number of layers of the first conveying mechanism is greater than the number of layers of the second conveying mechanism, the controller can first control the number of partial layers of the first conveying mechanism that is the same as the number of layers of the second conveying mechanism, and first convey The material boxes temporarily stored on the mechanism are transferred to the second conveying mechanism on different layers. After the second conveying mechanism transfers the material boxes temporarily stored on it to the external conveying
這裡,第一料箱轉移指令可以是機器人到達第一料箱對接位時,向控制器發送的料箱轉移指令;或者,還可以是感測器元件檢測到機器人在第一料箱對接位時,向控制器發送的料箱轉移指令;或者,還可以是雲端伺服器向控制器下發的料箱轉移指令。第一料箱轉移指令還可以根據具體應用場景,選擇合適的發送主體,本揭露實施例對此不進行限定。不脫離本揭露的範圍,本領域技術人員可以針對第一料箱轉移指令的發送主體做出多種代替和修改,這些代替和修改都應落在本揭露的範圍內。Here, the first bin transfer instruction may be a bin transfer instruction sent to the controller when the robot arrives at the first bin docking position; or, it may also be when the sensor element detects that the robot is at the first bin docking position , the material box transfer instruction sent to the controller; or, it can also be the material box transfer instruction sent by the cloud server to the controller. The first bin transfer instruction may also select an appropriate sender according to a specific application scenario, which is not limited in the embodiments of the present disclosure. Without departing from the scope of the present disclosure, those skilled in the art can make various substitutions and modifications for the sending subject of the first bin transfer instruction, and these substitutions and modifications should fall within the scope of the present disclosure.
這裡,感測器元件可以是安裝在第一料箱對接位的感測器,該感測器元件用於檢測第一料箱對接位是否存在機器人,感測器元件比如可以為相機或光電感測器等不同類型的訊號傳輸元件。Here, the sensor element can be a sensor installed at the docking position of the first material box, and the sensor element is used to detect whether there is a robot at the docking position of the first material box, and the sensor element can be a camera or a photoelectric sensor, for example. Different types of signal transmission components such as testers.
在另一實施例中,針對從外部輸送線125上轉移料箱到機器人上的場景,控制器可以配置為,回應於第二料箱轉移指令,控制第二輸送機構移動到第四料箱對接位,並控制外部輸送線125將料箱轉移到已經位於第四料箱對接位的第二輸送機構上;在確定第二輸送機構上有料箱的情況下,控制多層第一輸送機構移動到第三料箱對接位,並控制多層第二輸送機構,將多層第二輸送機構上暫存的複數料箱轉移到已經位於第三料箱對接位的不同層第一輸送機構上;在確定多層第一輸送機構上有料箱的情況下,控制多層第一輸送機構移動到第二料箱對接位,並控制多層第一輸送機構將複數料箱轉移到不同層料箱輸送機構上;在確定多層料箱輸送機構上有料箱的情況下,控制上述多層料箱輸送機構將複數料箱分別轉移到不同層料箱輸送機構的預設區域;在確定預設區域處有料箱的情況下,控制料箱轉移裝置12,將已經位於預設區域的全部料箱抬起,並轉移到機器人的不同層暫存機構上。In another embodiment, for the scene of transferring the material box from the external conveying line 125 to the robot, the controller may be configured to, in response to the second material box transfer instruction, control the second conveying mechanism to move to the fourth material box docking position, and control the external conveying line 125 to transfer the material box to the second conveying mechanism that has been positioned at the docking position of the fourth material box; when it is determined that there is a material box on the second conveying mechanism, control the multi-layer first conveying mechanism to move to the first The docking position of the three material boxes, and control the multi-layer second conveying mechanism, transfer the multiple material boxes temporarily stored on the multi-layer second conveying mechanism to the first conveying mechanism of different layers already located at the third material box docking position; after determining the multi-layer second conveying mechanism When there are material boxes on the first conveying mechanism, control the multi-layer first conveying mechanism to move to the second material box docking position, and control the multi-layer first conveying mechanism to transfer multiple material boxes to different layer material box conveying mechanisms; When there are material boxes on the box conveying mechanism, control the above-mentioned multi-layer material box conveying mechanism to transfer the multiple material boxes to the preset areas of different layer material box conveying mechanisms respectively; The transfer device 12 lifts all the bins that have been located in the preset area and transfers them to the temporary storage mechanisms of different layers of the robot.
示例性的,在只有一外部輸送線的情況下,由於有多層第二輸送機構,因此外部輸送線在向第二輸送機構轉移料箱時,一次只轉移一料箱,所以控制器會響應多次指令,移動第二輸送機構,直到每層第二輸送機構上都暫存有外部輸送線輸送的料箱。Exemplarily, in the case of only one external conveying line, since there are multiple layers of the second conveying mechanism, when the external conveying line transfers the material box to the second conveying mechanism, it only transfers one material box at a time, so the controller will respond to multiple The second instruction moves the second conveying mechanism until the material boxes transported by the external conveying line are temporarily stored on the second conveying mechanism on each floor.
示例性的,在第二輸送機構的層數小於或等於第一輸送機構的層數的情況下,可以一次將全部層第二輸送機構上暫存的複數料箱轉移到不同層第一輸送機構上。Exemplarily, when the number of layers of the second conveying mechanism is less than or equal to the number of layers of the first conveying mechanism, multiple bins temporarily stored on the second conveying mechanism of all layers can be transferred to the first conveying mechanism of different layers at one time superior.
示例性的,由於第一提升機構的複數第一輸送機構的層數小於多層料箱輸送機構的層數,因此,第一提升機構需要分批轉移料箱給料箱輸送機構,為了滿足機器人一次搬運足夠的料箱,最大化利用機器人的搬運能力,因此料箱輸送機構將料箱轉移到預設區域後,即時檢測全部層料箱輸送機構的預設區域處是否都存在料箱,存在的情況下,可以利用控制器控制料箱轉移裝置12將預設區域處的全部料箱轉移到機器人上,使得機器人一次可以搬運全部的料箱。具體地,料箱轉移裝置12上的頂升叉同步移動,即一次抬起,可以抬起全部層料箱輸送機構上的料箱,可以在每層料箱輸送機構的預設區域處存在料箱的情況下,再控制料箱轉移裝置12,將每層上暫存的料箱抬起,在機器人移動到第一料箱對接位元後,在將全部料箱放到機器人的不同層暫存機構上。或者,在應用場景有需求的情況下,還可以直接將轉移到預設區域的料箱轉移到機器人暫存機構上,本揭露實施例不進行限定。Exemplarily, since the number of layers of the plurality of first conveying mechanisms of the first lifting mechanism is less than the number of layers of the multi-layer material box conveying mechanism, the first lifting mechanism needs to transfer the material boxes to the material box conveying mechanism in batches, in order to meet the robot's one-time handling Sufficient material boxes can maximize the use of the robot's handling capacity. Therefore, after the material box conveying mechanism transfers the material boxes to the preset area, it will immediately detect whether there are material boxes in the preset areas of the material box conveying mechanism of all layers. Next, the controller can be used to control the material
基於上述料箱轉移系統中的料箱轉移裝置,本申請實施例還提供了一種料箱轉移方法,其執行主體為還包括料箱轉移裝置的控制器。Based on the above-mentioned container transfer device in the container transfer system, an embodiment of the present application further provides a container transfer method, the executive body of which is a controller that also includes the container transfer device.
該料箱轉移裝置包括中轉輸送軌道;該機器人設置有多層暫存機構,該暫存機構用於暫存料箱; 回應於第一料箱轉移指令,將在機器人的不同層暫存機構上的該複數料箱轉移到同一中轉輸送軌道上;或者, 響應於第二料箱轉移指令,將同一中轉輸送軌道上的複數料箱轉移到該機器人的不同層暫存機構上。 The material box transfer device includes a transfer conveying track; the robot is provided with a multi-layer temporary storage mechanism, and the temporary storage mechanism is used for temporarily storing material boxes; In response to the first material box transfer instruction, the plurality of material boxes on the temporary storage mechanism on different layers of the robot are transferred to the same transfer conveyor track; or, In response to the second material box transfer instruction, the multiple material boxes on the same transfer conveying track are transferred to different layers of temporary storage mechanisms of the robot.
一種可選的實施方式中,該料箱轉移裝置包括多層內部輸送軌道; 該將在機器人不同層暫存機構上的該複數料箱轉移到同一中轉輸送軌道上,包括: In an optional embodiment, the bin transfer device includes a multi-layer internal conveying track; The multiple material boxes on the temporary storage mechanism on different layers of the robot are transferred to the same transfer conveyor track, including:
基於該第一料箱轉移指令,將在該機器人不同層暫存機構上的該複數料箱轉移到對應層該內部輸送軌道對應的預設區域處; 將在不同層該內部輸送軌道對應的預設區域處的該料箱轉移到同一中轉輸送軌道。 Based on the first material box transfer instruction, the plurality of material boxes on the temporary storage mechanism on different layers of the robot are transferred to the preset area corresponding to the internal conveying track of the corresponding layer; The material boxes at the preset areas corresponding to the internal conveying tracks on different layers are transferred to the same transfer conveying track.
一種可選的實施方式中,該料箱轉移裝置包括至少一第一料箱轉移機構、多層料箱輸送機構、與每層該料箱輸送機構對應的第二料箱轉移機構和與每個該第二料箱轉移機構對應的升降機構; 該將在機器人不同層暫存機構上的該複數料箱轉移到同一中轉輸送軌道上,包括: In an optional embodiment, the bin transfer device includes at least a first bin transfer mechanism, a multi-layer bin transfer mechanism, a second bin transfer mechanism corresponding to each layer of the bin transfer mechanism, and a second bin transfer mechanism corresponding to each layer of the bin transfer mechanism. The lifting mechanism corresponding to the second material box transfer mechanism; The multiple material boxes on the temporary storage mechanism on different layers of the robot are transferred to the same transfer conveyor track, including:
基於該第一料箱轉移指令,控制該第一料箱轉移機構將該複數料箱從該機器人上抬起,並轉移到不同層該料箱輸送機構上; 控制每層該料箱輸送機構帶動該料箱到該層料箱輸送機構對應的預設區域;其中,不同層料箱輸送機構對應的該預設區域在水平面上的投影不重疊; 分別控制每層該料箱輸送機構對應的該第二料箱轉移機構,將該料箱從該料箱輸送機構上勾取到該第二料箱轉移機構對應的該升降機構上;其中,不同第二料箱轉移機構在水平面上的投影不重疊; 分別控制該升降機構將該料箱轉移到同一中轉輸送軌道上。 Based on the first material box transfer instruction, control the first material box transfer mechanism to lift the plurality of material boxes from the robot and transfer them to the material box conveying mechanism on different layers; Controlling the material box conveying mechanism of each layer to drive the material box to the preset area corresponding to the layer of material box conveying mechanism; wherein, the projections of the preset areas corresponding to the material box conveying mechanisms of different layers on the horizontal plane do not overlap; Respectively control the second material box transfer mechanism corresponding to the material box conveying mechanism on each layer, hook the material box from the material box conveying mechanism to the lifting mechanism corresponding to the second material box transfer mechanism; wherein, different The projections of the second bin transfer mechanism on the horizontal plane do not overlap; Separately control the lifting mechanism to transfer the material box to the same transfer conveying track.
一種可選的實施方式中,該第一料箱轉移機構包括複數第一頂升叉;該第一頂升叉為梳狀機構;該料箱輸送機構為梳狀機構;該梳狀機構包括梳齒;該暫存機構的梳齒與該第一頂升叉的梳齒在水平面上的投影不重疊;該第一頂升叉的梳齒與該料箱輸送機構的梳齒在水平面上的投影不重疊。In an optional embodiment, the first material box transfer mechanism includes a plurality of first jacking forks; the first jacking forks are a comb-shaped mechanism; the material box conveying mechanism is a comb-shaped mechanism; the comb-shaped mechanism includes a comb teeth; the projection of the comb teeth of the temporary storage mechanism and the comb teeth of the first jacking fork on the horizontal plane does not overlap; the projection of the comb teeth of the first jacking fork and the comb teeth of the bin conveying mechanism on the horizontal plane Do not overlap.
一種可選的實施方式中,該第一料箱轉移機構包括第一驅動單元、第一導軌元件;該第一驅動單元與該第一導軌元件連接;該複數第一頂升叉滑動裝配在該第一導軌組件上;每一層該料箱輸送機構對應匹配一該第一頂升叉; 該控制該第一料箱轉移機構將該複數料箱從該機器人上抬起,並轉移到不同層該料箱輸送機構上,包括: In an optional embodiment, the first bin transfer mechanism includes a first drive unit and a first rail element; the first drive unit is connected to the first rail element; the plurality of first jacking forks are slidably mounted on the On the first guide rail assembly; each layer of the material box conveying mechanism is matched with one of the first jacking forks; The control of the first material box transfer mechanism lifts the plurality of material boxes from the robot and transfers them to the material box conveying mechanism on different layers, including:
控制該第一驅動單元驅動該第一導軌組件轉動,並帶動該第一頂升叉沿垂直方向移動,以將在該機器人不同層暫存機構上的該複數料箱抬起; 控制該第一驅動單元驅動該第一導軌組件轉動,並帶動該第一頂升叉沿垂直方向移動到第一初始位置,以將該複數料箱轉移到不同層該料箱輸送機構上;其中,該第一頂升叉的第一初始位置的高度低於對應層的料箱輸送機構用於放置料箱的面的高度。 Controlling the first driving unit to drive the first guide rail assembly to rotate, and driving the first jacking fork to move in the vertical direction, so as to lift the plurality of material boxes on the temporary storage mechanism on different layers of the robot; Controlling the first drive unit to drive the first guide rail assembly to rotate, and driving the first jacking fork to move vertically to the first initial position, so as to transfer the plurality of material boxes to the material box conveying mechanism on different layers; wherein The height of the first initial position of the first jacking fork is lower than the height of the surface of the material box conveying mechanism of the corresponding layer for placing the material box.
一種可選的實施方式中,該料箱輸送機構包括內部輸送軌道和輸送軌道驅動單元;該料箱轉移裝置包括至少一限位元塊; 該控制每層該料箱輸送機構帶動該料箱到該層料箱輸送機構對應的預設區域,包括: In an optional embodiment, the material box conveying mechanism includes an internal conveying track and a driving unit for the conveying track; the material box transfer device includes at least one limit block; The control of the material box conveying mechanism on each layer drives the material box to the preset area corresponding to the layer of material box conveying mechanism, including:
控制每層該輸送軌道驅動單元驅動該內部輸送軌道,並帶動該料箱到達對應層該限位塊限定該料箱的預設區域處。The driving unit of the conveying track on each layer is controlled to drive the inner conveying track, and drive the material box to reach the preset area defined by the limit block of the corresponding layer.
一種可選的實施方式中,該第二料箱轉移機構包括第一拉桿驅動單元,第一拉桿機構和第一撥塊;該第二料箱轉移機構固定裝配在對應的該升降機構上;該第一撥塊安裝在該第一拉桿機構的一端;該第一拉桿驅動單元安裝在該第一拉桿機構的另一端; 該分別控制每層該料箱輸送機構對應的該第二料箱轉移機構將該料箱從該料箱輸送機構上勾取到該第二料箱轉移機構對應的該升降機構上,包括: In an optional embodiment, the second material box transfer mechanism includes a first pull rod drive unit, a first pull rod mechanism and a first shift block; the second material box transfer mechanism is fixedly assembled on the corresponding lifting mechanism; the The first shift block is installed on one end of the first pull rod mechanism; the first pull rod drive unit is installed on the other end of the first pull rod mechanism; The second material box transfer mechanism corresponding to the material box conveying mechanism on each layer is respectively controlled to hook the material box from the material box conveying mechanism to the lifting mechanism corresponding to the second material box transferring mechanism, including:
分別控制每層該料箱輸送機構對應的該第一拉桿驅動單元驅動該第一拉桿機構,並利用第一撥塊將該料箱勾取到該第二料箱轉移機構對應的該升降機構上。Respectively control the first pull rod drive unit corresponding to the material box conveying mechanism on each layer to drive the first pull rod mechanism, and use the first shift block to hook the material box to the lifting mechanism corresponding to the second material box transfer mechanism .
一種可選的實施方式中,該升降機構包括第二驅動單元、第二導軌元件和第二頂升叉;該第二驅動單元與該第二導軌元件連接;該第二頂升叉滑動裝配在該第二導軌元件上; 該第二頂升叉為梳狀機構;該第二頂升叉的梳齒與該料箱輸送機構的梳齒水平面上的投影不重疊; 該分別控制該升降機構將該料箱轉移到同一中轉輸送軌道上,包括: In an optional embodiment, the lifting mechanism includes a second drive unit, a second guide rail element, and a second jacking fork; the second drive unit is connected to the second guide rail element; the second jacking fork is slidably mounted on on the second track element; The second jacking fork is a comb-shaped mechanism; the comb teeth of the second jacking fork do not overlap with the projection on the horizontal plane of the comb teeth of the bin conveying mechanism; The separate control of the lifting mechanism to transfer the material box to the same transfer conveyor track, including:
分別控制該第二驅動單元驅動該第二導軌元件轉動,並帶動該第二頂升叉沿垂直方向移動,將該料箱轉移到同一中轉輸送軌道上。The second drive unit is respectively controlled to drive the second guide rail element to rotate, and drive the second jacking fork to move in the vertical direction, so as to transfer the material box to the same transfer conveying track.
一種可選的實施方式中,該料箱轉移裝置包至少一第一料箱轉移機構、多層料箱輸送機構、與每層該料箱輸送機構對應的第二料箱轉移機構、與每個該第二料箱轉移機構對應的升降機構和第三料箱轉移機構; 該將在機器人不同層暫存機構上的該複數料箱轉移到同一中轉輸送軌道上,包括: In an optional embodiment, the bin transfer device includes at least a first bin transfer mechanism, a multi-layer bin transfer mechanism, a second bin transfer mechanism corresponding to each layer of the bin transfer mechanism, and each of the bin transfer mechanisms. The lifting mechanism corresponding to the second material box transfer mechanism and the third material box transfer mechanism; The multiple material boxes on the temporary storage mechanism on different layers of the robot are transferred to the same transfer conveyor track, including:
基於該第一料箱轉移指令,控制該第一料箱轉移機構將該機器人除最底層該暫存機構上的料箱之外的其餘料箱轉移到對應層該料箱輸送機構; 控制每層該料箱輸送機構帶動該料箱到該層料箱輸送機構對應的預設區域; 分別控制每層該料箱輸送機構對應的該第二料箱轉移機構,將該料箱從該料箱輸送機構上勾取到該第二料箱轉移機構對應的該升降機構上; 分別控制該升降機構將該料箱轉移到同一中轉輸送軌道上; 控制該第三料箱轉移機構將該機器人最底層暫存機構上的料箱轉移到中轉輸送軌道上。 Based on the first material box transfer instruction, control the first material box transfer mechanism to transfer the remaining material boxes of the robot except the material boxes on the bottommost temporary storage mechanism to the material box conveying mechanism on the corresponding layer; Control the material box conveying mechanism of each layer to drive the material box to the preset area corresponding to the layer of material box conveying mechanism; Respectively control the second material box transfer mechanism corresponding to the material box conveying mechanism on each layer, hook the material box from the material box conveying mechanism to the lifting mechanism corresponding to the second material box transfer mechanism; Separately control the lifting mechanism to transfer the material box to the same transfer conveyor track; Control the third material box transfer mechanism to transfer the material box on the bottom temporary storage mechanism of the robot to the transfer conveying track.
一種可選的實施方式中,該第三料箱轉移機構包括頂升機構;該頂升機構為梳狀機構;該中轉輸送軌道為梳狀機構;該梳狀機構包括梳齒; 該暫存機構的梳齒與該頂升機構的梳齒在水平面上的投影不重疊; 該頂升機構的梳齒與該中轉輸送軌道的梳齒在水平面上的投影不重疊。 In an optional embodiment, the third bin transfer mechanism includes a jacking mechanism; the jacking mechanism is a comb-shaped mechanism; the transfer transport track is a comb-shaped mechanism; the comb-shaped mechanism includes comb teeth; The projection of the comb teeth of the temporary storage mechanism and the comb teeth of the jacking mechanism on the horizontal plane does not overlap; The projections of the comb teeth of the jacking mechanism and the comb teeth of the transfer conveying track on the horizontal plane do not overlap.
一種可選的實施方式中,該將同一中轉輸送軌道上的複數料箱轉移到該機器人的不同層暫存機構上,包括:In an optional implementation manner, the transfer of multiple material boxes on the same transfer conveyor track to different layers of temporary storage mechanisms of the robot includes:
基於該第二料箱轉移指令,分別控制每個該升降機構將該料箱提升至該升降機構對應的第二料箱轉移機構對應的該預設區域的高度相同的高度處; 分別控制每個該升降機構對應的該第二料箱轉移機構,將該料箱轉移至該第二料箱轉移機構對應的預設區域; 控制對應層該料箱輸送機構將該料箱轉移至該層料箱對接位; 控制該第一料箱轉移機構將在該料箱輸送機構上的料箱轉移到該機器人的不同層暫存機構上。 Based on the second material box transfer instruction, respectively control each of the lifting mechanisms to lift the material box to the same height as the height of the preset area corresponding to the second material box transfer mechanism corresponding to the lifting mechanism; respectively controlling the second material box transfer mechanism corresponding to each of the lifting mechanisms, and transferring the material box to the preset area corresponding to the second material box transfer mechanism; Control the material box conveying mechanism of the corresponding layer to transfer the material box to the docking position of the layer; Control the first material box transfer mechanism to transfer the material boxes on the material box conveying mechanism to different layers of temporary storage mechanisms of the robot.
一種可選的實施方式中,該將同一中轉輸送軌道上的複數料箱轉移到該機器人的不同層暫存機構上,包括:In an optional implementation manner, the transfer of multiple material boxes on the same transfer conveyor track to different layers of temporary storage mechanisms of the robot includes:
基於該第二料箱轉移指令,分別控制每個該升降機構將該料箱提升至該升降機構對應的第二料箱轉移機構對應的該預設區域的高度相同的高度處; 分別控制每個該升降機構對應的該第二料箱轉移機構,將該料箱轉移至該第二料箱轉移機構對應的預設區域; 控制對應層該料箱輸送機構將該料箱轉移至該層料箱對接位; 控制該第一料箱轉移機構將在該料箱輸送機構上的料箱轉移到該機器人除最底層該暫存機構之外的其餘不同層該暫存機構上; 控制該第三料箱轉移機構將該中轉輸送軌道目的地區域上的料箱轉移到該機器人最底層暫存機構上。 Based on the second material box transfer instruction, respectively control each of the lifting mechanisms to lift the material box to the same height as the height of the preset area corresponding to the second material box transfer mechanism corresponding to the lifting mechanism; respectively controlling the second material box transfer mechanism corresponding to each of the lifting mechanisms, and transferring the material box to the preset area corresponding to the second material box transfer mechanism; Control the material box conveying mechanism of the corresponding layer to transfer the material box to the docking position of the layer; Controlling the first material box transfer mechanism to transfer the material boxes on the material box conveying mechanism to the other temporary storage mechanisms of the robot except the lowest layer of the temporary storage mechanism; Controlling the third material box transfer mechanism to transfer the material box on the destination area of the transfer conveying track to the bottommost temporary storage mechanism of the robot.
一種可選的實施方式中,該料箱轉移裝置包括至少一第一料箱轉移機構、多層料箱輸送機構、與每層該料箱輸送機構對應的第二料箱轉移機構和至少一升降機構; 該將在機器人不同層暫存機構上的該複數料箱轉移到同一中轉輸送軌道上,包括: In an optional embodiment, the bin transfer device includes at least one first bin transfer mechanism, a multi-layer bin transfer mechanism, a second bin transfer mechanism corresponding to each layer of the bin transfer mechanism, and at least one lifting mechanism ; The multiple material boxes on the temporary storage mechanism on different layers of the robot are transferred to the same transfer conveyor track, including:
基於該第一料箱轉移指令,控制該第一料箱轉移機構將該複數料箱從該機器人上抬起,並轉移到不同層該料箱輸送機構上; 控制每層該料箱輸送機構帶動該料箱轉移到該層該料箱輸送機構對應的預設區域處; 分別控制每層該料箱輸送機構對應的該第二料箱轉移機構,將該料箱從該料箱輸送機構上勾取到該第二料箱轉移機構對應的該升降機構上; 控制該升降機構將該料箱轉移到同一中轉輸送軌道上。 Based on the first material box transfer instruction, control the first material box transfer mechanism to lift the plurality of material boxes from the robot and transfer them to the material box conveying mechanism on different layers; Control the material box conveying mechanism on each layer to drive the material box to transfer to the preset area corresponding to the material box conveying mechanism on this layer; Respectively control the second material box transfer mechanism corresponding to the material box conveying mechanism on each layer, hook the material box from the material box conveying mechanism to the lifting mechanism corresponding to the second material box transfer mechanism; Control the lifting mechanism to transfer the material box to the same transfer conveyor track.
下面描述應用於上述的機器人以及第一料箱轉移裝置的料箱轉移方法,料箱轉移方法包括以下步驟: 步驟S1000,機器人移動至使其暫存機構進入第一料箱轉移裝置的料箱對接位元; 在該步驟S1000之前,還包括機器人從儲存料架上挑選料箱的步驟。即,機器人根據相應的控制指令,可以從不同的儲存料架上將相應位置的料箱逐一挑出,並放置在其不同的暫存機構上。 The following describes the bin transfer method applied to the above-mentioned robot and the first bin transfer device. The bin transfer method includes the following steps: Step S1000, the robot moves to make its temporary storage mechanism enter the bin docking position of the first bin transfer device; Before this step S1000, a step of the robot picking a material box from a storage rack is also included. That is, according to the corresponding control instructions, the robot can pick out the material boxes at corresponding positions one by one from different storage racks, and place them on different temporary storage mechanisms.
機器人移動至與第一料箱轉移裝置對接,並使其不同的暫存機構位於第一料箱轉移裝置的不同內部輸送軌道的料箱對接位。The robot moves to dock with the first material box transfer device, and makes its different temporary storage mechanisms be located at the material box docking positions of different internal conveying tracks of the first material box transfer device.
步驟S2000,回應於機器人暫存機構到達料箱對接位元的指令,第一料箱轉移裝置的第一驅動單元驅動第一料箱轉移機構由第一位置移動至第二位置的過程中,第一料箱轉移機構穿過機器人暫存機構的缺口,將位於暫存機構上的料箱頂起; 在該步驟中,不同暫存機構上的料箱同時被第一料箱轉移機構頂起。 Step S2000, in response to the instruction of the robot temporary storage mechanism reaching the docking position of the material box, the first drive unit of the first material box transfer device drives the first material box transfer mechanism to move from the first position to the second position, the second A material box transfer mechanism passes through the gap of the temporary storage mechanism of the robot, and jacks up the material box located on the temporary storage mechanism; In this step, the material boxes on different temporary storage mechanisms are simultaneously jacked up by the first material box transfer mechanism.
步驟S3000,機器人移動至使其暫存機構離開第一料箱轉移裝置的料箱對接位元; 機器人接到控制指令後,離開第一料箱轉移裝置的料箱位元,使得第一料箱轉移機構及位於第一料箱轉移機構上的料箱可直接向下落。 Step S3000, the robot moves to make its temporary storage mechanism leave the bin docking position of the first bin transfer device; After the robot receives the control instruction, it leaves the bin location of the first bin transfer device, so that the first bin transfer mechanism and the bins on the first bin transfer mechanism can directly drop down.
步驟S4000,回應於機器人暫存機構離開的指令,第一料箱轉移裝置的第一驅動單元驅動第一料箱轉移機構由第二位置移動至第一位置,並將位於第一料箱轉移機構上的料箱落在內部輸送軌道上。Step S4000, in response to the instruction of leaving the temporary storage mechanism of the robot, the first drive unit of the first bin transfer device drives the first bin transfer mechanism to move from the second position to the first position, and places the first bin transfer mechanism The upper bins fall on the inner conveyor track.
當機器人離開第一料箱轉移裝置的料箱位元後,第一驅動單元驅動第一料箱轉移機構向第一位置移動,當第一料箱轉移機構落至低於內部輸送軌道的端面時,料箱落在了內部輸送軌道上。由此完成了機器人上複數料箱至第一料箱轉移裝置不同內部輸送軌道的同時轉移。After the robot leaves the bin location of the first bin transfer device, the first drive unit drives the first bin transfer mechanism to move to the first position, when the first bin transfer mechanism falls below the end surface of the inner conveying track , the bin falls on the inner conveyor track. Thus, the simultaneous transfer of multiple material boxes on the robot to different internal conveying tracks of the first material box transfer device is completed.
在本申請一實施例中,第一料箱轉移裝置包括中轉輸送軌道,還包括與內部輸送軌道預設區域對應的第二料箱轉移機構,以及與第二料箱轉移機構對應的升降機構;在步驟S4000之後,還包括: 步驟S5000,內部輸送軌道將位於料箱對接位上的料箱驅動至預設區域; 可通過相應的驅動機構驅動內部輸送軌道對位於其上的料箱進行輸送,直至輸送至預設區域。 In an embodiment of the present application, the first material box transfer device includes a transfer conveying track, and also includes a second material box transfer mechanism corresponding to the preset area of the internal conveying track, and a lifting mechanism corresponding to the second material box transfer mechanism ; After step S4000, also include: Step S5000, the internal conveying track drives the material box located on the docking position of the material box to the preset area; The internal conveying track can be driven by the corresponding driving mechanism to convey the material box on it until it is conveyed to the preset area.
步驟S6000,回應於料箱到達預設區域的訊號,第二料箱轉移機構將位於內部輸送軌道預設區域的料箱勾取到該升降機構上;升降機構將該料箱轉移到中轉輸送軌道上; 當料箱在內部輸送軌道上輸送至預設區域時,第二料箱轉移機構將內部輸送軌道上的料箱勾取到升降機構上,升降機構下降由此可將位於升降機構上的料箱落在中轉輸送軌道上。 Step S6000, in response to the signal that the material box arrives at the preset area, the second material box transfer mechanism hooks the material box located in the preset area of the internal conveying track onto the lifting mechanism; the lifting mechanism transfers the material box to the transfer conveying on track When the material box is transported to the preset area on the internal conveying track, the second material box transfer mechanism hooks the material box on the internal conveying track to the lifting mechanism, and the lifting mechanism descends so that the material box on the lifting mechanism can be moved Fall on the transfer conveyor track.
每層內部輸送軌道對應一組第二料箱轉移機構和升降機構,而且每層內部輸送軌道的預設區域在水平面上的投影不重疊,這就使得每層內部輸送軌道上的料箱可以同時被轉移到中轉輸送軌道上,或者各自控制,相互之間不受影響。Each layer of internal conveying track corresponds to a set of second material box transfer mechanism and lifting mechanism, and the projections of the preset areas of each layer of internal conveying track on the horizontal plane do not overlap, which makes the material boxes on each layer of internal conveying track can be simultaneously They are transferred to the transfer conveyor track, or controlled separately, and are not affected by each other.
步驟S7000,該中轉輸送軌道將料箱輸送至外部輸送線上。Step S7000, the transit conveying track conveys the material box to the external conveying line.
中轉輸送軌道與外部輸送線對接在一起,通過相應驅動機構的驅動,可以使料箱直接輸送到外部輸送線上,以在外部輸送線上對料箱進行相應的操作。The transfer conveying track is connected with the external conveying line, and through the drive of the corresponding driving mechanism, the material box can be directly transported to the external conveying line, so that the material box can be operated on the external conveying line.
在本申請料箱轉移方法一實施方式中,還包括第二料箱轉移裝置,包括以下步驟: 步驟S4000’,第二料箱轉移裝置的第一驅動單元驅動第一料箱轉移機構由第一位置移動至第二位置的過程中,第一料箱轉移機構將位於內部輸送軌道料箱對接位上的料箱頂起; 該步驟與上述步驟S4000的動作相反,即料箱位於內部輸送軌道上,此時第一料箱轉移機構在由第一位置向第二位置移動時,第一料箱轉移機構將料箱抬起並移動到第二位置。 In one embodiment of the material box transfer method of the present application, a second material box transfer device is also included, including the following steps: Step S4000', the first drive unit of the second bin transfer device drives the first bin transfer mechanism to move from the first position to the second position, the first bin transfer mechanism will be located at the docking position of the inner conveyor track The upper material box is jacked up; This step is opposite to the action of the above step S4000, that is, the material box is located on the internal conveying track. At this time, when the first material box transfer mechanism moves from the first position to the second position, the first material box transfer mechanism lifts the material box and move to the second position.
步驟S5000’,機器人移動至使其暫存機構進入第二料箱轉移裝置的料箱對接位元; 機器人的暫存機構進入第二料箱轉移裝置的料箱對接位元,即位於相應層的內部輸送軌道和第一料箱轉移機構之間。 Step S5000', the robot moves to make its temporary storage mechanism enter the material box docking position of the second material box transfer device; The temporary storage mechanism of the robot enters the material box docking position of the second material box transfer device, that is, it is located between the internal conveying track of the corresponding layer and the first material box transfer mechanism.
步驟S6000’,回應於機器人暫存機構到達料箱對接位元的指令,該第二料箱轉移裝置的第一驅動單元驅動第一料箱轉移機構由第二位置移動至第一位置的過程中,第一料箱轉移機構穿過機器人暫存機構的缺口,將位於第一料箱轉移機構上的料箱落在機器人的暫存機構上; 步驟S7000’,機器人移動至使其暫存機構離開第二料箱轉移裝置的料箱對接位元。 Step S6000', in response to the instruction of the robot temporary storage mechanism reaching the bin docking position, the first drive unit of the second bin transfer device drives the first bin transfer mechanism to move from the second position to the first position , the first material box transfer mechanism passes through the gap of the temporary storage mechanism of the robot, and drops the material box on the first material box transfer mechanism onto the temporary storage mechanism of the robot; Step S7000', the robot moves to make its temporary storage mechanism leave the bin docking position of the second bin transfer device.
此時機器人的暫存機構上暫存有料箱,從而可以將料箱輸送至預定的位置進行儲存。At this moment, the material box is temporarily stored on the temporary storage mechanism of the robot, so that the material box can be transported to a predetermined location for storage.
在本申請料箱轉移方法一實施方式中,第二料箱轉移裝置包括中轉輸送軌道,還包括與內部輸送軌道預設區域對應的第二料箱轉移機構,以及與該第二料箱轉移機構對應的升降機構;在該步驟S4000’之前,還包括: 步驟S1000’,該第二料箱轉移裝置的中轉輸送軌道將來自於外部輸送線上的料箱輸送至預設區域; 外部輸送線與第二料箱轉移裝置的中轉輸送軌道對接,使得料箱在外部輸送線上經過處理後,可以沿著外部輸送線直接輸送到第二料箱轉移裝置的中轉輸送軌道上。 In an embodiment of the material box transfer method of the present application, the second material box transfer device includes a transfer conveying track, and also includes a second material box transfer mechanism corresponding to the preset area of the internal conveying track, and a second material box transfer mechanism corresponding to the second material box transfer device. The lifting mechanism corresponding to the mechanism; before the step S4000', it also includes: Step S1000', the transit conveying track of the second bin transfer device transports the bins from the external conveying line to the preset area; The external conveying line is docked with the transfer conveying track of the second material box transfer device, so that the material box can be directly transported along the external conveying line to the transfer conveying track of the second material box transfer device after being processed on the external conveying line.
步驟S2000’,響應於料箱到達預設區域的訊號,該第二料箱轉移裝置的升降機構將位於中轉輸送軌道上的料箱頂起至與內部輸送軌道對應的位置;第二料箱轉移裝置的第二料箱轉移機構將位於升降機構上的料箱推送到內部輸送軌道的預設區域; 當料箱輸送至中轉輸送軌道的預設區域後,升降機構由第一位置移動到第二位置,在升降機構的提升過程中,將中轉輸送軌道上的料箱抬起至相應層的內部輸送軌道位置。此時,通過第二料箱轉移機構便可將升降機構上的料箱推送至內部輸送軌道的預設區域。 Step S2000', in response to the signal that the material box arrives at the preset area, the lifting mechanism of the second material box transfer device lifts the material box on the transfer conveying track to a position corresponding to the internal conveying track; the second material box The second material box transfer mechanism of the transfer device pushes the material box on the lifting mechanism to the preset area of the internal conveying track; When the material box is transported to the preset area of the transfer conveyor track, the lifting mechanism moves from the first position to the second position. During the lifting process of the lifting mechanism, the material box on the transfer conveyor track is lifted to the corresponding floor. Internal conveyor track location. At this time, the second material box transfer mechanism can push the material box on the lifting mechanism to the preset area of the inner conveying track.
步驟S3000’,第二料箱轉移裝置的內部輸送軌道將位於預設區域的料箱輸送至對料箱對接位上。In step S3000', the internal conveying track of the second bin transfer device transports the bins located in the preset area to the docking position for the bins.
在本申請料箱轉移方法一實施方式中,在步驟S7000’之後,還包括: 機器人通過取還箱元件將不同暫存機構上的料箱儲存在至少一儲存料架的相應位置上。 In one embodiment of the method for transferring the magazine of the present application, after step S7000', it also includes: The robot stores the material boxes on different temporary storage mechanisms on the corresponding position of at least one storage material rack by retrieving and returning the box components.
機器人的暫存機構從第二料箱轉移裝置接受料箱後,可以根據預置的指令,將不同暫存機構上的料箱轉移到儲存料架的回應位置上。同一機器人的不同暫存機構上的料箱可能需要儲存在一儲存料架上,也可能需要儲存在不同的儲存料架上,在此不再具體說明。After the temporary storage mechanism of the robot receives the material boxes from the second material box transfer device, it can transfer the material boxes on different temporary storage mechanisms to the response position of the storage material rack according to the preset instructions. The bins on different temporary storage mechanisms of the same robot may need to be stored on one storage rack, or may need to be stored on different storage racks, which will not be described in detail here.
以上所述,僅為本申請實施例較佳的具體實施方式,這些具體實施方式都是基於本申請實施例整體構思下的不同實現方式,而且本申請實施例的保護範圍並不侷限於此,任何熟悉本技術領域的技術人員在本申請實施例揭露的技術範圍內,可輕易想到的變化或替換,都應涵蓋在本申請實施例的保護範圍之內。The above are only preferred specific implementations of the embodiments of the present application. These specific implementations are all based on different implementations under the overall concept of the embodiments of the present application, and the protection scope of the embodiments of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by any person familiar with the technical field within the technical scope disclosed in the embodiments of the present application shall fall within the protection scope of the embodiments of the present application.
11:機器人 12:料箱轉移裝置 13:雲端伺服器 23:料箱 111:底盤元件 112:門架元件 113:升降元件 114:暫存機構 115:取還箱組件 116:導向元件 123:第一提升機構 124:第二提升機構 125:外部輸送線 221:第一料箱轉移機構 222:多層料箱輸送機構 223:第二料箱轉移機構 224:升降機構 225:中轉輸送軌道 227:限位塊 228-1、228-2:感測器 231:圍口 1131:回轉支承連接 1141:立邊 1142:翻折部 1151:驅動基座 1152:旋轉驅動單元 1153:伸縮驅動單元 1154:左右伸縮叉 1155:前撥指 1156:後撥指 1161:導向桿 1162:傾斜部 1163:加強肋板 1231:第一輸送機構 1232:第二驅動單元 1233:驅動元件 2211:第一頂升叉 2212:第一驅動單元 2213:第一導軌元件 2221:內部輸送軌道 2231-1:第一拉桿 2231-2:皮帶 2232:第一撥塊 2233:第一拉桿驅動單元 2241:第二驅動單元 2242:第二導軌元件 2243:第二頂升叉 2261:頂升機構 2262:拉桿轉移機構 2262-1:第二拉桿機構 2262-2:第二撥塊 2262-3:第二拉桿驅動單元 a:第一位置/第一初始位置 b:內部輸送軌道縫隙 c:第二位置/抬起料箱 11: Robot 12: Material box transfer device 13:Cloud server 23: Material box 111: Chassis components 112: gantry element 113: lifting element 114: Temporary storage institution 115: Retrieve and return box components 116: guide element 123: The first lifting mechanism 124: The second lifting mechanism 125: External conveyor line 221: The first material box transfer mechanism 222: Multi-layer material box conveying mechanism 223: The second material box transfer mechanism 224: Lifting mechanism 225: Transit conveyor track 227: limit block 228-1, 228-2: sensor 231: Waikou 1131: Slewing ring connection 1141: standing edge 1142: Folding Department 1151:Drive base 1152:Rotary drive unit 1153: telescopic drive unit 1154: left and right telescopic forks 1155: front finger 1156: rear finger 1161: guide rod 1162: inclined part 1163: reinforced ribs 1231: The first conveying mechanism 1232: Second drive unit 1233: drive element 2211: The first jacking fork 2212: The first drive unit 2213: The first rail element 2221: Internal conveyor track 2231-1: The first tie rod 2231-2: belt 2232: The first block 2233: The first rod drive unit 2241: Second drive unit 2242: Second rail element 2243: Second jacking fork 2261: jacking mechanism 2262: Tie rod transfer mechanism 2262-1: The second rod mechanism 2262-2: The second dial 2262-3: Second tie rod drive unit a: first position/first initial position b: Internal conveying track gap c:Second position/lift bin
圖1示出了本申請實施例所提供的一種料箱轉移系統的示意圖; 圖2示出了本申請實施例所提供的機器人與料箱轉移裝置對接時,機器人、料箱轉移裝置的結構示意圖; 圖3示出了本申請實施例所提供的機器人的結構示意圖; 圖4示出了本申請實施例所提供的第一料箱轉移機構的結構示意圖; 圖5示出了本申請實施例所提供的料箱從機器人的暫存機構轉移到第一頂升叉上的流程結構圖; 圖6示出了本申請實施例所提供的料箱輸送機構的結構示意圖; 圖7示出了本申請實施例所提供的第二料箱轉移機構的結構示意圖; 圖8示出了本申請實施例所提供的升降機構的結構示意圖; 圖9示出了本申請實施例所提供的第三料箱轉移機構的結構示意圖; 圖10示出了本申請實施例所提供的機器人的整體結構示意圖; 圖11示出了本申請實施例所提供的機器人的升降元件的結構示意圖; 圖12示出了本申請實施例所提供的機器人的取還箱元件的結構示意圖; 圖13示出了本申請實施例所提供的機器人的暫存機構的結構示意圖; 圖14示出了本申請實施例所提供的機器人的導向桿的結構示意圖; 圖15示出了本申請實施例所提供的料箱的結構示意圖; 圖16示出了本申請實施例所提供的機器人與外部輸送線對接時,機器人和外部輸送線的結構示意圖; 圖17示出了本申請實施例所提供的第一提升機構的結構示意圖。 FIG. 1 shows a schematic diagram of a bin transfer system provided by an embodiment of the present application; Fig. 2 shows a schematic structural diagram of the robot and the bin transfer device when the robot provided in the embodiment of the present application docks with the bin transfer device; FIG. 3 shows a schematic structural diagram of a robot provided by an embodiment of the present application; Figure 4 shows a schematic structural view of the first bin transfer mechanism provided by the embodiment of the present application; Fig. 5 shows the flow chart of the transfer of the container from the temporary storage mechanism of the robot to the first jacking fork provided by the embodiment of the present application; FIG. 6 shows a schematic structural view of the bin conveying mechanism provided by the embodiment of the present application; Fig. 7 shows a schematic structural view of the second bin transfer mechanism provided by the embodiment of the present application; Figure 8 shows a schematic structural view of the lifting mechanism provided by the embodiment of the present application; Fig. 9 shows a schematic structural view of a third bin transfer mechanism provided by the embodiment of the present application; Figure 10 shows a schematic diagram of the overall structure of the robot provided by the embodiment of the present application; Fig. 11 shows a schematic structural view of the lifting element of the robot provided by the embodiment of the present application; Fig. 12 shows a schematic structural diagram of the retrieving box element of the robot provided by the embodiment of the present application; Fig. 13 shows a schematic structural diagram of the temporary storage mechanism of the robot provided by the embodiment of the present application; Fig. 14 shows a schematic structural view of the guide rod of the robot provided by the embodiment of the present application; Figure 15 shows a schematic structural view of the feed box provided by the embodiment of the present application; Fig. 16 shows a schematic structural diagram of the robot and the external conveyor line when the robot provided in the embodiment of the present application docks with the external conveyor line; Fig. 17 shows a schematic structural diagram of the first lifting mechanism provided by the embodiment of the present application.
11:機器人 11: Robot
12:料箱轉移裝置 12: Material box transfer device
23:料箱 23: Material box
221:第一料箱轉移機構 221: The first material box transfer mechanism
222:多層料箱輸送機構 222: Multi-layer material box conveying mechanism
223:第二料箱轉移機構 223: The second material box transfer mechanism
224:升降機構 224: Lifting mechanism
225:中轉輸送軌道 225: Transit conveyor track
2261:頂升機構 2261: jacking mechanism
2262:拉桿轉移機構 2262: Tie rod transfer mechanism
Claims (15)
Applications Claiming Priority (4)
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CN202110541968.5 | 2021-05-18 | ||
CN202110541968.5A CN113135408A (en) | 2021-05-18 | 2021-05-18 | Container transferring system and method, container transferring device and robot |
CN202111006079.5 | 2021-08-30 | ||
CN202111006079.5A CN113697348A (en) | 2021-03-17 | 2021-08-30 | Robot, bin transfer device, bin transfer system and bin transfer method |
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TW202246149A true TW202246149A (en) | 2022-12-01 |
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TW111116027A TW202246149A (en) | 2021-05-18 | 2022-04-27 | Robot and workbin transfer system |
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CN113135408A (en) * | 2021-05-18 | 2021-07-20 | 北京极智嘉科技股份有限公司 | Container transferring system and method, container transferring device and robot |
WO2022262735A1 (en) * | 2021-06-17 | 2022-12-22 | 深圳市海柔创新科技有限公司 | Cargo transportation method and apparatus, transit apparatus, warehousing system, and storage medium |
CN115158958B (en) * | 2022-08-19 | 2023-11-14 | 深圳市海柔创新科技有限公司 | Article transfer method, apparatus, device and storage medium |
CN116494373B (en) * | 2023-05-12 | 2024-04-02 | 武汉建工集团股份有限公司 | Device and method for preparing brick blocks and drainage board layers from recycled concrete |
CN117067106B (en) * | 2023-10-18 | 2024-01-05 | 烟台正海磁性材料股份有限公司 | Automatic pushing and feeding device |
CN117484921A (en) * | 2023-11-16 | 2024-02-02 | 苏州奈膜凯新材料有限公司 | Equipment for preparing flame-retardant resin by HP-RTM technology |
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CN111731746B (en) * | 2019-05-08 | 2022-06-07 | 北京京东乾石科技有限公司 | Transfer robot and warehouse logistics system |
CN110239870A (en) * | 2019-07-09 | 2019-09-17 | 苏州牧星智能科技有限公司 | Load and unload goods auxiliary device, goods sorting system and method for sorting |
CN210794517U (en) * | 2019-09-30 | 2020-06-19 | 深圳市海柔创新科技有限公司 | Transfer robot |
CN113697350A (en) * | 2020-03-09 | 2021-11-26 | 深圳市海柔创新科技有限公司 | Loading and unloading device and loading and unloading method |
CN112896900A (en) * | 2021-03-17 | 2021-06-04 | 北京极智嘉科技股份有限公司 | Container transferring system and method, container transferring device and robot |
CN113135408A (en) * | 2021-05-18 | 2021-07-20 | 北京极智嘉科技股份有限公司 | Container transferring system and method, container transferring device and robot |
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WO2022242442A1 (en) | 2022-11-24 |
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