TW202242931A - Protective film of keyboard device, keyboard device and manufacturing method thereof - Google Patents

Protective film of keyboard device, keyboard device and manufacturing method thereof Download PDF

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TW202242931A
TW202242931A TW110114817A TW110114817A TW202242931A TW 202242931 A TW202242931 A TW 202242931A TW 110114817 A TW110114817 A TW 110114817A TW 110114817 A TW110114817 A TW 110114817A TW 202242931 A TW202242931 A TW 202242931A
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Taiwan
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protective film
keyboard device
fitting recess
assembly
substrate
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TW110114817A
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Chinese (zh)
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TWI763458B (en
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林俊廷
曾律銓
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群光電子股份有限公司
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Abstract

A keyboard device includes a substrate, a protective film, an assembly element and a linkage element. The substrate includes a top surface. The protective film is disposed above the top surface of the substrate. The protective film includes an upper surface, a lower surface and a button area. The lower surface faces the top surface. The button area protrudes from the upper surface to forms a pressing portion on the upper surface and a recessed portion on the bottom surface. The recessed portion has an inner surface, and the inner surface has an insertion groove portion. The assembly element is fixed in the insertion groove portion. The linkage element is located between the substrate and the recessed portion of the protective film, and the linkage element includes a top portion and a bottom portion. The top portion is movably connected to the assembly element, and the bottom portion is movably connected to the substrate.

Description

鍵盤裝置及其保護膜與製造方法Keyboard device, protective film and manufacturing method thereof

本發明係關於一種輸入裝置,特別是指一種鍵盤裝置及其保護膜與製造方法。The invention relates to an input device, in particular to a keyboard device, a protective film and a manufacturing method thereof.

鍵盤為目前電子裝置十分常見的輸入裝置之一,舉凡日常生活中常接觸之電腦產品(例如筆記型電腦、桌上型電腦或平板電腦)或者工業上的大型控制設備或加工設備,多會使用鍵盤進行操作或文字輸入。The keyboard is one of the most common input devices for electronic devices at present. For example, computer products (such as notebook computers, desktop computers, or tablet computers) that are often used in daily life, or large-scale industrial control equipment or processing equipment, keyboards are often used. to perform operations or text input.

常見之鍵盤結構主要包括有多個鍵帽、多個剪刀式連接件(Scissor)及底板,多個剪刀式連接件分別用於組裝於多個鍵帽與底板之間,以達到導引鍵帽升降之作用。The common keyboard structure mainly includes multiple keycaps, multiple scissor connectors (Scissor) and the bottom plate. The multiple scissor connectors are used to assemble between the multiple keycaps and the bottom plate respectively, so as to guide the keycaps. The effect of lifting.

然而,多個鍵帽分別經由多個剪刀式連接件組裝於底板後,多個鍵帽之間仍會存在間隙,導致外部的灰塵、碎屑或液體容易從間隙進入鍵盤內部,不僅難以清理也容易造成線路故障損壞。However, after multiple keycaps are assembled on the bottom plate through multiple scissor-type connectors, there will still be gaps between the multiple keycaps, causing external dust, debris or liquid to easily enter the interior of the keyboard from the gaps, which is not only difficult to clean but also It is easy to cause line fault damage.

鑒於上述,於一實施例中,提供一種鍵盤裝置包括基板、保護膜、組接件及連動件。基板包括頂面。保護膜設置於基板之頂面上方,保護膜包括上表面、下表面及按鍵區,下表面朝向頂面,按鍵區突出上表面,使上表面對應形成按壓部並於下表面對應形成凹陷部,凹陷部具有內表面,內表面具有嵌合凹部。組接件嵌合固定於嵌合凹部內。連動件位於基板與保護膜的凹陷部之間,且連動件包括頂部與底部,頂部可活動地連接於組接件,底部可活動地連接於基板。In view of the above, in one embodiment, a keyboard device including a substrate, a protective film, an assembly and a linkage is provided. The substrate includes a top surface. The protective film is arranged above the top surface of the substrate. The protective film includes an upper surface, a lower surface and a key area, the lower surface faces the top surface, and the key area protrudes from the upper surface, so that the upper surface corresponds to a pressing portion and the lower surface forms a corresponding depression. The recess has an inner surface, and the inner surface has a fitting recess. The assembly piece is fitted and fixed in the fitting recess. The linkage is located between the substrate and the recessed part of the protection film, and the linkage includes a top and a bottom, the top is movably connected to the assembly, and the bottom is movably connected to the substrate.

於另一實施例中,提供一種鍵盤裝置之保護膜包括保護膜本體與組接件。保護膜本體包括上表面、下表面及按鍵區,按鍵區突出上表面,使上表面對應形成按壓部並於下表面對應形成凹陷部,凹陷部具有內表面,內表面具有嵌合凹部。組接件嵌合固定於嵌合凹部内。In another embodiment, a protective film of a keyboard device includes a protective film body and an assembly. The protective film body includes an upper surface, a lower surface and a keypad area. The keypad area protrudes from the upper surface so that the upper surface corresponds to a pressing portion and the lower surface corresponds to a concave portion. The concave portion has an inner surface, and the inner surface has a fitting concave portion. The assembly piece is fitted and fixed in the fitting recess.

於另一實施例中,提供一種鍵盤裝置之製造方法包括於保護膜上形成按鍵區,其中保護膜包括上表面與下表面,按鍵區突出上表面,使上表面對應形成按壓部並於下表面對應形成凹陷部,凹陷部具有內表面,內表面具有嵌合凹部;以及以嵌入成型的方式將組接件嵌合固定於嵌合凹部內。In another embodiment, a manufacturing method of a keyboard device is provided, which includes forming a key area on a protective film, wherein the protective film includes an upper surface and a lower surface, and the key area protrudes from the upper surface so that the upper surface corresponds to form a pressing portion and is placed on the lower surface. Correspondingly forming a recessed portion, the recessed portion has an inner surface, and the inner surface has a fitting recess;

綜上,根據本發明實施例之鍵盤裝置及其保護膜與製造方法,透過鍵盤裝置之保護膜嵌合固定組接件,使保護膜可經由組接件直接組裝於基板上之連動件,達到避免外部的灰塵、碎屑或液體進入鍵盤裝置內部,更可省略多個鍵帽的設置而大幅降低成本。To sum up, according to the keyboard device and its protective film and manufacturing method according to the embodiments of the present invention, the protective film of the keyboard device is embedded and fixed with the assembly so that the protective film can be directly assembled on the linkage on the substrate through the assembly to achieve Prevent external dust, debris or liquid from entering the interior of the keyboard device, and can omit the setting of multiple keycaps to greatly reduce the cost.

以下提出各種實施例進行詳細說明,然而,實施例僅用以作為範例說明,並不會限縮本發明欲保護之範圍。此外,實施例中的圖式省略部份元件,以清楚顯示本發明的技術特點。在所有圖式中相同的標號將用於表示相同或相似的元件。Various embodiments are proposed below for detailed description. However, the embodiments are only used as examples for illustration and will not limit the scope of protection of the present invention. In addition, some components are omitted from the drawings in the embodiments to clearly show the technical characteristics of the present invention. The same reference numbers will be used throughout the drawings to refer to the same or similar elements.

圖1為本發明鍵盤裝置一實施例之局部立體圖,圖2為本發明鍵盤裝置第一實施例之局部分解立體圖,圖3為本發明鍵盤裝置第一實施例之局部剖視圖。如圖1所示,鍵盤裝置1可應用於各式電子產品(例如桌上型電腦、筆記型電腦或其他電子裝置的輸入裝置),以供使用者按壓操作而輸入相應之訊號,例如使用者可操作鍵盤裝置1進行文字輸入或控制相應設備。Fig. 1 is a partial perspective view of an embodiment of the keyboard device of the present invention, Fig. 2 is a partially exploded perspective view of the first embodiment of the keyboard device of the present invention, and Fig. 3 is a partial sectional view of the first embodiment of the keyboard device of the present invention. As shown in FIG. 1 , the keyboard device 1 can be applied to various electronic products (such as input devices of desktop computers, notebook computers or other electronic devices) for users to press and operate to input corresponding signals, such as user The keyboard device 1 can be operated to input characters or control corresponding equipment.

如圖1至圖3所示,鍵盤裝置1包括基板10、保護膜20、組接件30及連動件40。基板10可為金屬(例如鐵、鋁或合金等)或塑料材質所製成之硬質板體,基板10具有頂面11,保護膜20、組接件30及連動件40設置於基板10之頂面11的上方,且連動件40連接於保護膜20與基板10之間。As shown in FIGS. 1 to 3 , the keyboard device 1 includes a substrate 10 , a protective film 20 , an assembly 30 and a link 40 . The substrate 10 can be a hard board made of metal (such as iron, aluminum or alloy, etc.) or plastic material, the substrate 10 has a top surface 11, and the protective film 20, the assembly 30 and the linkage 40 are arranged on the top of the substrate 10 above the surface 11 , and the linkage 40 is connected between the protective film 20 and the substrate 10 .

如圖1至圖3所示,保護膜20為無縫隙的薄膜,舉例來說,保護膜20可為皮料保護膜,例如保護膜20可由真皮或人造皮革所製成之可撓性皮膜。或者,保護膜20亦可為塑料保護膜,例如保護膜20可由聚氨酯(Polyurethane)或聚氯乙烯(Polyvinylchloride)所製成之彈性塑料薄膜。As shown in FIGS. 1 to 3 , the protective film 20 is a seamless film. For example, the protective film 20 can be a leather protective film. For example, the protective film 20 can be a flexible film made of genuine leather or artificial leather. Alternatively, the protective film 20 can also be a plastic protective film, for example, the protective film 20 can be an elastic plastic film made of polyurethane (Polyurethane) or polyvinylchloride (Polyvinylchloride).

如圖1至圖3所示,基板10之頂面11上設有電路板50,例如電路板50可為一般電路板(Printed Circuit Board, PCB)、軟性電路板(Flexible Print Circuit Board, FPCB)或軟硬複合電路板(Rigid-Flex PCB)等各式電路板。保護膜20覆蓋於基板10與電路板50上方,以避免外部的灰塵、碎屑或液體進入鍵盤裝置1內部,達到使鍵盤裝置1容易清理且避免電路板50上的線路故障損壞。As shown in Figures 1 to 3, a circuit board 50 is provided on the top surface 11 of the substrate 10. For example, the circuit board 50 can be a general circuit board (Printed Circuit Board, PCB), a flexible circuit board (Flexible Print Circuit Board, FPCB) Or all kinds of circuit boards such as Rigid-Flex PCB. The protective film 20 covers the substrate 10 and the circuit board 50 to prevent external dust, debris or liquid from entering the interior of the keyboard device 1 , so as to make the keyboard device 1 easy to clean and avoid damage to the circuit board 50 due to faults.

如圖1至圖3所示,保護膜20的本體包括上表面21、下表面23及多個按鍵區25,下表面23朝向基板10的頂面11,多個按鍵區25為一體成型之結構,例如按鍵區25可透過射出成型(injection molding)或沖壓等方式一體製造成型。如圖2與圖3所示,以其中一個按鍵區25來說,按鍵區25向上突出上表面21,使上表面21對應形成按壓部22並於下表面23對應形成凹陷部24,具體而言,按壓部22為保護膜20供使用者按壓操作之局部凸出區域。As shown in Figures 1 to 3, the body of the protective film 20 includes an upper surface 21, a lower surface 23 and a plurality of keypads 25, the lower surface 23 faces the top surface 11 of the substrate 10, and the plurality of keypads 25 are integrally formed. For example, the button area 25 can be integrally manufactured by means of injection molding or stamping. As shown in Figures 2 and 3, for one of the keypads 25, the keypad 25 protrudes upwards from the upper surface 21, so that the upper surface 21 corresponds to the pressing portion 22 and the lower surface 23 corresponds to the depression 24, specifically , the pressing portion 22 is a partially protruding area of the protective film 20 for the user to press and operate.

如圖1至圖3所示,保護膜20之按鍵區25所形成之凹陷部24具有內表面241,內表面241具有嵌合凹部242,組接件30嵌合固定於嵌合凹部242內用以組接連動件40,舉例來說,組接件30可透過嵌入成型(insert molding)的方式嵌合固定於嵌合凹部242內。As shown in Figures 1 to 3, the recessed part 24 formed by the keypad 25 of the protective film 20 has an inner surface 241, and the inner surface 241 has a fitting recess 242, and the assembly part 30 is fitted and fixed in the fitting recess 242. For assembling the connecting element 40 , for example, the assembling element 30 can be fitted and fixed in the fitting recess 242 through insert molding.

如圖2與圖3所示,在本實施例中,連動件40為剪刀式連接件且位於基板10與保護膜20的凹陷部24之間,連動件40包括頂部41與底部42,連動件40之頂部41容設於凹陷部24內且可活動地連接於組接件30,連動件40之底部42可活動地連接於基板10。藉此,由於保護膜20為可撓性或彈性薄膜,故保護膜20之按鍵區25的按壓部22受壓時,按壓部22可朝基板10的方向下降接近,連動件40可導引按壓部22下降以觸發電路板50產生相應的訊號。當按壓部22受到釋放時,可藉由復位件回復至其自然非受壓的位置。在一些實施例中,上述復位件可為金屬圓頂(metal dome)、橡膠圓頂(rubber dome)、金屬彈片、彈簧或機械開關等,在此省略繪示。As shown in FIGS. 2 and 3 , in this embodiment, the linkage 40 is a scissors-type connection and is located between the substrate 10 and the recess 24 of the protective film 20 . The linkage 40 includes a top 41 and a bottom 42 . The top 41 of the link 40 is accommodated in the recessed portion 24 and is movably connected to the assembly part 30 , and the bottom 42 of the linkage part 40 is movably connected to the substrate 10 . In this way, since the protective film 20 is a flexible or elastic film, when the pressing portion 22 of the keypad 25 of the protective film 20 is pressed, the pressing portion 22 can descend toward the substrate 10, and the linkage 40 can guide the pressing The part 22 descends to trigger the circuit board 50 to generate a corresponding signal. When the pressing part 22 is released, it can be returned to its natural non-pressed position by the reset member. In some embodiments, the reset member may be a metal dome, a rubber dome, a metal shrapnel, a spring or a mechanical switch, etc., which are not shown here.

綜上,本發明實施例之鍵盤裝置1透過保護膜20一體形成按鍵區25以供使用者按壓操作,且按鍵區25所形成之凹陷部24的內表面241嵌合固定組接件30,使保護膜20可經由組接件30直接組裝於基板10上之連動件40,達到省略多個鍵帽的設置而大幅降低成本。To sum up, the keyboard device 1 of the embodiment of the present invention integrally forms the keypad 25 through the protective film 20 for the user to press and operate, and the inner surface 241 of the recessed part 24 formed by the keypad 25 fits and fixes the assembly 30, so that The protective film 20 can be directly assembled on the linkage 40 on the substrate 10 through the assembly 30 , so as to omit the arrangement of multiple keycaps and greatly reduce the cost.

如圖2與圖3所示,在本實施例中,嵌合凹部242包括複數個內凹槽243,多個內凹槽243彼此間隔配置,在此內凹槽243的數量為四個並且分別鄰近於凹陷部24的四個角落。組接件30包括複數個樞接部301,多個樞接部301分別嵌合固定於多個內凹槽243中,在此各樞接部301的頂端具有對應於各內凹槽243形狀之固定板305,且固定板305嵌合固定於內凹槽243中,連動件40之頂部41包括複數個軸桿411,多個軸桿411分別樞接於多個樞接部301內。藉此,當按鍵區25的按壓部22受壓而朝基板10下降時,連動件40之多個軸桿411能相對於組接件30旋轉活動,以達到導引升降的作用。As shown in FIG. 2 and FIG. 3 , in this embodiment, the fitting recess 242 includes a plurality of inner grooves 243 , and the plurality of inner grooves 243 are spaced apart from each other. The number of inner grooves 243 is four and respectively Adjacent to the four corners of the recessed portion 24 . The assembly 30 includes a plurality of pivotal joints 301, and the multiple pivotal joints 301 are respectively fitted and fixed in a plurality of inner grooves 243, and the top of each pivotal joint 301 has a shape corresponding to the shape of each inner groove 243. The fixing plate 305 is fitted and fixed in the inner groove 243 . The top 41 of the linkage 40 includes a plurality of shafts 411 , and the plurality of shafts 411 are respectively pivotally connected to the plurality of pivotal joints 301 . Thereby, when the pressing portion 22 of the keypad 25 is pressed and descends toward the base plate 10 , the plurality of shafts 411 of the linkage 40 can rotate relative to the assembly 30 to achieve the function of guiding and descending.

再如圖2與圖3所示,在本實施例中,連動件40之底部42具有多個卡固端421,基板10的頂面11設有多個卡勾111(在此為L型卡勾,但亦可為U型或T型等其他形狀之卡勾),多個卡固端421分別勾合於多個卡勾111,藉此,當按鍵區25的按壓部22受壓而朝基板10下降時,連動件40之各卡固端421可相對於卡勾111滑移與旋轉活動,進一步達到導引升降的作用。As shown in Figures 2 and 3, in this embodiment, the bottom 42 of the linkage 40 has a plurality of fastening ends 421, and the top surface 11 of the base plate 10 is provided with a plurality of hooks 111 (here L-shaped hooks). hook, but it can also be a U-shaped or T-shaped hook), and a plurality of clamping ends 421 are respectively hooked to a plurality of hooks 111, thereby, when the pressing part 22 of the button area 25 is pressed and moves toward When the base plate 10 is lowered, each fastening end 421 of the linking member 40 can slide and rotate relative to the hook 111 to further achieve the function of guiding the lifting.

圖4為本發明鍵盤裝置第二實施例之局部分解立體圖,圖5為本發明鍵盤裝置第二實施例之局部剖視圖。本實施例與上述圖2與圖3之實施例的差異至少在於,本實施例之嵌合凹部242僅包括單一個內凹槽244,其中內凹槽244的寬度至少大於按鍵區25之一半寬度,例如內凹槽244的寬度為按鍵區25之寬度的2/3、3/4、4/5或9/10。組接件30包括板體303與複數個樞接部302,板體303嵌合固定於內凹槽244中而對應於內凹槽244的形狀,板體303包括面向基板之組裝面304,多個樞接部302分別一體延伸自組裝面304。連動件40之頂部41的多個軸桿411同樣樞接於多個樞接部302內。藉此,組接件30之板體303因面積接近按鍵區25之大小,可進一步提高按鍵區25之按壓部22的剛性,更有利於使用者之按壓操作。FIG. 4 is a partial exploded perspective view of the second embodiment of the keyboard device of the present invention, and FIG. 5 is a partial sectional view of the second embodiment of the keyboard device of the present invention. The difference between this embodiment and the embodiment of FIG. 2 and FIG. 3 is at least that the fitting recess 242 of this embodiment only includes a single inner groove 244, wherein the width of the inner groove 244 is at least larger than half the width of the key area 25 For example, the width of the inner groove 244 is 2/3, 3/4, 4/5 or 9/10 of the width of the keypad 25 . The assembly 30 includes a board body 303 and a plurality of pivot joints 302. The board body 303 is fitted and fixed in the inner groove 244 and corresponds to the shape of the inner groove 244. The board body 303 includes an assembly surface 304 facing the substrate. Each pivot portion 302 integrally extends from the assembly surface 304 respectively. The plurality of shafts 411 on the top 41 of the linkage member 40 are also pivotally connected to the plurality of pivotal joints 302 . In this way, since the area of the plate body 303 of the assembly part 30 is close to the size of the keypad 25, the rigidity of the pressing part 22 of the keypad 25 can be further improved, which is more conducive to the user's pressing operation.

圖6為本發明鍵盤裝置第一實施例之製造流程圖,圖7為本發明鍵盤裝置第二實施例之製造流程圖,圖10為本發明鍵盤裝置之製造方法一實施例之步驟流程圖。以下所提之硬體結構可參照圖2至圖7之實施例所揭示,但並不用以限制本發明。6 is a manufacturing flow chart of the first embodiment of the keyboard device of the present invention, FIG. 7 is a manufacturing flow chart of the second embodiment of the keyboard device of the present invention, and FIG. 10 is a flow chart of the steps of an embodiment of the manufacturing method of the keyboard device of the present invention. The hardware structures mentioned below can be disclosed with reference to the embodiments of FIGS. 2 to 7 , but are not intended to limit the present invention.

如圖10所示,在步驟S01中:於保護膜20上形成按鍵區25。具體而言,請對照圖3、圖4、圖6及圖7所示,保護膜20包括上表面21與下表面23,按鍵區25突出上表面21,使上表面21對應形成按壓部22並於下表面23對應形成凹陷部24,凹陷部24具有內表面241,且內表面241具有嵌合凹部242。此外,如圖3與圖6所示,在第一實施例中,嵌合凹部242包括多個內凹槽243,但此並不侷限。如圖5與圖7所示,在第二實施例中,嵌合凹部242亦可僅包括單一個內凹槽244。As shown in FIG. 10 , in step S01 : a keypad 25 is formed on the protective film 20 . Specifically, as shown in Fig. 3, Fig. 4, Fig. 6 and Fig. 7, the protective film 20 includes an upper surface 21 and a lower surface 23. A concave portion 24 is correspondingly formed on the lower surface 23 , the concave portion 24 has an inner surface 241 , and the inner surface 241 has a fitting concave portion 242 . In addition, as shown in FIGS. 3 and 6 , in the first embodiment, the fitting recess 242 includes a plurality of inner grooves 243 , but this is not limited thereto. As shown in FIGS. 5 and 7 , in the second embodiment, the fitting recess 242 may only include a single inner groove 244 .

在一些實施例中,上述按鍵區25與嵌合凹部242可一體形成於保護膜20上,例如保護膜20可為聚氨酯(Polyurethane)或聚氯乙烯(Polyvinylchloride)等彈性塑料所製成,保護膜20整體透過射出成型(injection molding)的方式形成後,上述按鍵區25與嵌合凹部242即一體形成於保護膜20上,達到不需要其他加工製程之優點。或者,在其他實施例中,保護膜20亦可為平整的薄膜,上述按鍵區25可透過對保護膜20之下表面23進行沖壓而形成,嵌合凹部242則是對凹陷部24之內表面241進行沖壓而形成。In some embodiments, the above-mentioned button area 25 and the fitting recess 242 can be integrally formed on the protective film 20, for example, the protective film 20 can be made of elastic plastic such as polyurethane (Polyurethane) or polyvinylchloride (Polyvinylchloride). After the entirety of the 20 is formed by injection molding, the above-mentioned keypad 25 and the fitting recess 242 are integrally formed on the protective film 20 , which has the advantage of not requiring other processing procedures. Alternatively, in other embodiments, the protective film 20 can also be a flat film, the above-mentioned keypad 25 can be formed by stamping the lower surface 23 of the protective film 20, and the fitting concave portion 242 is formed on the inner surface of the concave portion 24. 241 is formed by stamping.

在一些實施例中,上述保護膜20亦可為真皮或人造皮革等皮料所製成之平整皮膜,上述按鍵區25可透過對保護膜20之下表面23進行沖壓而形成,嵌合凹部242則是對凹陷部24之內表面241進行沖壓而形成。In some embodiments, the above-mentioned protective film 20 can also be a flat film made of genuine leather or artificial leather, and the above-mentioned button area 25 can be formed by punching the lower surface 23 of the protective film 20 to fit into the concave portion 242 Then, the inner surface 241 of the recessed portion 24 is stamped.

如圖10所示,在步驟S01後進行步驟S02:於嵌合凹部242內設置接著層245。具體而言,請對照圖6與圖7所示,於保護膜20上形成按鍵區25後,可透過機具在凹陷部24之內表面241上的嵌合凹部242內進一步設置接著層245。如圖3與圖6所示,在第一實施例中,於保護膜20上凸起形成按鍵區25後,在嵌合凹部242的每個內凹槽243中皆設置接著層245。或者,如圖5與圖7所示,在第二實施例中,於保護膜20上形成按鍵區25後,在嵌合凹部242之單一個內凹槽244中設置接著層245。在一些實施例中,上述接著層245可為液態膠層或者固態膠膜。As shown in FIG. 10 , step S02 is performed after step S01 : disposing an adhesive layer 245 in the fitting recess 242 . Specifically, as shown in FIG. 6 and FIG. 7 , after the keypad 25 is formed on the protective film 20 , an adhesive layer 245 can be further provided in the fitting recess 242 on the inner surface 241 of the recess 24 through a machine tool. As shown in FIGS. 3 and 6 , in the first embodiment, after the keypad 25 is protruded on the protective film 20 , an adhesive layer 245 is provided in each inner groove 243 of the fitting recess 242 . Alternatively, as shown in FIGS. 5 and 7 , in the second embodiment, after the keypad 25 is formed on the protective film 20 , an adhesive layer 245 is provided in a single inner groove 244 of the fitting recess 242 . In some embodiments, the above-mentioned adhesive layer 245 can be a liquid adhesive layer or a solid adhesive film.

如圖10所示,在步驟S02後進行步驟S03:以嵌入成型(insert molding)的方式將組接件30嵌合固定於嵌合凹部242內。具體而言,請對照圖6與圖7所示,在步驟S03中,可先將保護膜20安裝至一模具中,再將液態塑料注入模具內以流入嵌合凹部242內,待液態塑料固化後即可形成嵌合固定於嵌合凹部242內之組接件30。例如圖3與圖6所示,在第一實施例中,嵌合凹部242的每個內凹槽243中皆分別嵌合固定有組接件30,各組接件30包括樞接部301,樞接部301的頂端具有嵌合固定於內凹槽243中的固定板305。或者,如圖5與圖7所示,在第二實施例中,嵌合凹部242之單一內凹槽244中嵌合固定有組接件30,組接件30包括板體303與複數個樞接部302,板體303嵌合固定於內凹槽244中,多個樞接部302分別一體延伸自板體303。As shown in FIG. 10 , step S03 is performed after step S02 : fitting and fixing the assembly component 30 in the fitting recess 242 by means of insert molding. Specifically, as shown in FIG. 6 and FIG. 7, in step S03, the protective film 20 can be installed into a mold first, and then the liquid plastic is injected into the mold to flow into the fitting recess 242, and the liquid plastic is solidified. Afterwards, the assembly part 30 fitted and fixed in the fitting recess 242 can be formed. For example, as shown in FIG. 3 and FIG. 6 , in the first embodiment, each of the inner grooves 243 of the fitting recess 242 is respectively fitted and fixed with assembly pieces 30 , and each assembly piece 30 includes a pivot portion 301 , A top end of the pivot portion 301 has a fixing plate 305 fitted and fixed in the inner groove 243 . Alternatively, as shown in Figures 5 and 7, in the second embodiment, a single inner groove 244 of the fitting recess 242 is fitted and fixed with an assembly 30, and the assembly 30 includes a plate body 303 and a plurality of pivots. The connection portion 302 and the board body 303 are fitted and fixed in the inner groove 244 , and the plurality of pivotal joints 302 extend integrally from the board body 303 respectively.

此外,本發明實施例透過在步驟S02中先於嵌合凹部242內設置接著層245,使接著層245接著於組接件30與保護膜20,可達到加強組接件30的定位效果與抗拉拔力。再如圖5與圖7所示,在第二實施例中,嵌合凹部242之內凹槽244的斷面包括底部開口2441與槽頂2442,且底部開口2441的寬度小於槽頂2442的寬度而呈上寬下窄的型態,在此,內凹槽244的斷面呈鳩尾形,但此並不侷限,內凹槽244的斷面亦可呈T字形或其他上寬下窄的形狀。藉此,當組接件30之板體303嵌合固定於內凹槽244中後,上述上寬下窄的型態能更有效防止組接件30受力脫離內凹槽244,使組接件30獲得更佳的定位效果。In addition, in the embodiment of the present invention, the bonding layer 245 is provided in the fitting recess 242 in step S02, so that the bonding layer 245 is bonded to the assembly 30 and the protective film 20, so as to enhance the positioning effect and resistance of the assembly 30. Pulling force. As shown in Figures 5 and 7, in the second embodiment, the section of the groove 244 inside the fitting recess 242 includes a bottom opening 2441 and a groove top 2442, and the width of the bottom opening 2441 is smaller than the width of the groove top 2442 And be the type that is wide at the top and narrow at the bottom, here, the section of inner groove 244 is dovetail shape, but this is not limited to, the section of inner groove 244 also can be T-shaped or other shape of wide at the top and narrow at the bottom . In this way, when the plate body 303 of the assembly 30 is fitted and fixed in the inner groove 244, the above-mentioned shape with a wide top and a narrow bottom can more effectively prevent the assembly 30 from being forced out of the inner groove 244, making the assembly 30 to obtain a better positioning effect.

如圖10所示,在步驟S03後進行步驟S04:將組接件30組裝於基板10上的連動件40。具體而言,請對照圖2與圖3所示,在第一實施例中,當組接件30嵌合固定於嵌合凹部242中後,保護膜20即以組接件30直接組裝於基板10上的連動件40,例如在本實施例中,連動件40的頂部41包括複數個軸桿411,組接件30包括複數個樞接部301,保護膜20可透過將多個樞接部301分別套設固定於多個軸桿411外部,使保護膜20覆蓋於基板10與電路板50上方,以避免外部的灰塵、碎屑或液體進入鍵盤裝置1內部而達到保護作用,並且使保護膜20之按鍵區25的按壓部22受壓時,可經由連動件40導引按壓部22升降以觸發電路板50產生訊號。因此,本發明實施例之鍵盤裝置1不需另外製造多個鍵帽,再將多個鍵帽逐一安裝至各連動件40上,達到大幅減少製造成本與製造程序。As shown in FIG. 10 , step S04 is performed after step S03 : assembling the assembly component 30 on the linkage component 40 on the substrate 10 . Specifically, as shown in FIG. 2 and FIG. 3 , in the first embodiment, after the assembly part 30 is fitted and fixed in the fitting recess 242, the protective film 20 is directly assembled on the substrate with the assembly part 30 10, for example, in this embodiment, the top 41 of the linkage 40 includes a plurality of shafts 411, the assembly 30 includes a plurality of pivotal parts 301, and the protective film 20 can pass through the plurality of pivotal parts. 301 are sleeved and fixed on the outside of a plurality of shaft rods 411, so that the protective film 20 covers the substrate 10 and the circuit board 50, so as to prevent external dust, debris or liquid from entering the interior of the keyboard device 1 to achieve a protective effect, and to make the protection When the pressing part 22 of the keypad 25 of the membrane 20 is pressed, the pressing part 22 can be guided up and down through the linkage 40 to trigger the circuit board 50 to generate a signal. Therefore, the keyboard device 1 of the embodiment of the present invention does not need to manufacture a plurality of keycaps, and then install the plurality of keycaps on each link 40 one by one, so as to greatly reduce the manufacturing cost and manufacturing process.

同理,如圖4與圖5所示,在第二實施例中,當組接件30嵌合固定於嵌合凹部242中後,保護膜20也是以組接件30直接組裝於基板10上的連動件40,使保護膜20覆蓋於基板10與電路板50上方,在此則不重覆贅述。Similarly, as shown in FIG. 4 and FIG. 5 , in the second embodiment, after the assembly 30 is fitted and fixed in the fitting recess 242 , the protective film 20 is also directly assembled on the substrate 10 with the assembly 30 The connecting member 40 makes the protection film 20 cover the substrate 10 and the circuit board 50 , which will not be repeated here.

圖8為本發明鍵盤裝置第一實施例之另一製造流程圖,圖9為本發明鍵盤裝置第二實施例之另一製造流程圖,圖11為本發明鍵盤裝置之製造方法另一實施例之步驟流程圖。如圖11所示,本實施例與上述圖10之實施例的差異在於,本實施例在步驟S01後是直接進行步驟S03而省略步驟S02,具體而言,請對照圖8與圖9所示,本實施例於保護膜20上形成按鍵區25與嵌合凹部242後,即以嵌入成型的方式將組接件30嵌合固定於嵌合凹部242內,後續保護膜20即能以組接件30直接組裝於基板10上的連動件40(如圖11之步驟S04、圖2及圖4所示)。Fig. 8 is another manufacturing flowchart of the first embodiment of the keyboard device of the present invention, Fig. 9 is another manufacturing flowchart of the second embodiment of the keyboard device of the present invention, and Fig. 11 is another embodiment of the manufacturing method of the keyboard device of the present invention The flow chart of the steps. As shown in Figure 11, the difference between this embodiment and the above-mentioned embodiment of Figure 10 is that this embodiment directly proceeds to Step S03 after Step S01 and omits Step S02, specifically, please refer to Figure 8 and Figure 9 In this embodiment, after forming the button area 25 and the fitting recess 242 on the protective film 20, the assembly part 30 is fitted and fixed in the fitting recess 242 by insert molding, and the subsequent protective film 20 can be assembled The component 30 is directly assembled on the linking component 40 on the substrate 10 (as shown in step S04 of FIG. 11 , FIG. 2 and FIG. 4 ).

另外,上述圖2、圖3及圖8之第一實施例中的嵌合凹部242之各內凹槽243的斷面可呈上寬下窄的型態,上述圖4、圖5及圖9之第二實施例中的嵌合凹部242之內凹槽244的斷面也可呈上寬下窄的型態。如圖9所示,以第二實施例為例,組接件30包括板體303與多個樞接部302,多個樞接部302一體延伸自板體303的組裝面304,嵌合凹部242包括單一個內凹槽244,且內凹槽244的斷面包括底部開口2441與槽頂2442,且底部開口2441的寬度小於槽頂2442的寬度而使內凹槽244的斷面呈上寬下窄的型態。例如在本實施例中,內凹槽244的斷面呈鳩尾形,但此並不侷限,內凹槽244的斷面亦可呈T字形或其他上寬下窄的形狀。藉此,當組接件30之板體303嵌合固定於內凹槽244中後,上述上寬下窄的型態即能有效防止組接件30受力脫離內凹槽244,使組接件30獲得更佳的定位效果。In addition, the sections of the inner grooves 243 of the fitting recesses 242 in the first embodiment of the above-mentioned Fig. 2, Fig. 3 and Fig. 8 can be wide at the top and narrow at the bottom. The section of the groove 244 in the fitting recess 242 in the second embodiment can also be wide at the top and narrow at the bottom. As shown in FIG. 9 , taking the second embodiment as an example, the assembly 30 includes a plate body 303 and a plurality of pivot joints 302 , and the plurality of pivot joints 302 integrally extend from the assembly surface 304 of the plate body 303 , and fit into the recessed portion. 242 includes a single inner groove 244, and the section of the inner groove 244 includes a bottom opening 2441 and a groove top 2442, and the width of the bottom opening 2441 is smaller than the width of the groove top 2442 so that the section of the inner groove 244 is wide. Narrow type. For example, in this embodiment, the cross-section of the inner groove 244 is dovetail-shaped, but this is not limited. The cross-section of the inner groove 244 can also be T-shaped or other shapes that are wide at the top and narrow at the bottom. In this way, when the plate body 303 of the assembly 30 is fitted and fixed in the inner groove 244, the above-mentioned shape with a wide top and a narrow bottom can effectively prevent the assembly 30 from being separated from the inner groove 244 under force, making the assembly 30 to obtain a better positioning effect.

綜上,根據本發明實施例之鍵盤裝置及其保護膜與製造方法,透過鍵盤裝置之保護膜嵌合固定組接件,使保護膜可經由組接件直接組裝於基板上之連動件,達到避免外部的灰塵、碎屑或液體進入鍵盤裝置內部,更可省略多個鍵帽的設置而大幅降低成本。To sum up, according to the keyboard device and its protective film and manufacturing method according to the embodiments of the present invention, the protective film of the keyboard device is embedded and fixed with the assembly so that the protective film can be directly assembled on the linkage on the substrate through the assembly to achieve Prevent external dust, debris or liquid from entering the interior of the keyboard device, and can omit the setting of multiple keycaps to greatly reduce the cost.

雖然本發明的技術內容已經以較佳實施例揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神所作些許之更動與潤飾,皆應涵蓋於本發明的範疇內,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the technical content of the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any modification and modification made by those skilled in the art without departing from the spirit of the present invention should be covered by the present invention. Therefore, the scope of protection of the present invention should be defined by the scope of the appended patent application.

1:鍵盤裝置 10:基板 11:頂面 111:卡勾 20:保護膜 21:上表面 22:按壓部 23:下表面 24:凹陷部 241:內表面 242:嵌合凹部 243,244:內凹槽 2441:底部開口 2442:槽頂 245:接著層 25:按鍵區 30:組接件 301,302:樞接部 303:板體 304:組裝面 305:固定板 40:連動件 41:頂部 411:軸桿 42:底部 421:卡固端 50:電路板 S01~S04:步驟 1: Keyboard device 10: Substrate 11: top surface 111: hook 20: Protective film 21: upper surface 22: Pressing part 23: lower surface 24: Depressed part 241: inner surface 242:Fitting concave part 243,244: inner groove 2441: Bottom opening 2442: groove top 245: Next layer 25: Button area 30: Assembly parts 301,302: Pivot joint 303: plate body 304: Assembly surface 305: fixed plate 40: Linkage 41: top 411: shaft 42: bottom 421:Clamping end 50: circuit board S01~S04: Steps

[圖1] 係本發明鍵盤裝置一實施例之局部立體圖。 [圖2] 係本發明鍵盤裝置第一實施例之局部分解立體圖。 [圖3] 係本發明鍵盤裝置第一實施例之局部剖視圖。 [圖4] 係本發明鍵盤裝置第二實施例之局部分解立體圖。 [圖5] 係本發明鍵盤裝置第二實施例之局部剖視圖。 [圖6] 係本發明鍵盤裝置第一實施例之製造流程圖。 [圖7] 係本發明鍵盤裝置第二實施例之製造流程圖。 [圖8] 係本發明鍵盤裝置第一實施例之另一製造流程圖。 [圖9] 係本發明鍵盤裝置第二實施例之另一製造流程圖。 [圖10] 係本發明鍵盤裝置之製造方法一實施例之步驟流程圖。 [圖11] 係本發明鍵盤裝置之製造方法另一實施例之步驟流程圖。 [Fig. 1] is a partial perspective view of an embodiment of the keyboard device of the present invention. [Fig. 2] is a partial exploded perspective view of the first embodiment of the keyboard device of the present invention. [Fig. 3] is a partial sectional view of the first embodiment of the keyboard device of the present invention. [Fig. 4] is a partially exploded perspective view of the second embodiment of the keyboard device of the present invention. [Fig. 5] is a partial sectional view of the second embodiment of the keyboard device of the present invention. [Fig. 6] is the manufacturing flow chart of the first embodiment of the keyboard device of the present invention. [Fig. 7] is the manufacturing flow chart of the second embodiment of the keyboard device of the present invention. [Fig. 8] is another manufacturing flow chart of the first embodiment of the keyboard device of the present invention. [Fig. 9] is another manufacturing flow chart of the second embodiment of the keyboard device of the present invention. [Fig. 10] is a flow chart of the steps of an embodiment of the manufacturing method of the keyboard device of the present invention. [Fig. 11] is a flow chart of the steps of another embodiment of the manufacturing method of the keyboard device of the present invention.

10:基板 10: Substrate

11:頂面 11: top surface

111:卡勾 111: hook

20:保護膜 20: Protective film

24:凹陷部 24: Depressed part

241:內表面 241: inner surface

243:內凹槽 243: inner groove

30:組接件 30: Assembly parts

301:樞接部 301: pivot joint

305:固定板 305: fixed plate

40:連動件 40: Linkage

41:頂部 41: top

411:軸桿 411: shaft

50:電路板 50: circuit board

Claims (18)

一種鍵盤裝置,包括: 一基板,包括一頂面; 一保護膜,設置於該基板之該頂面上方,該保護膜包括一上表面、一下表面及一按鍵區,該下表面朝向該頂面,該按鍵區突出該上表面,使該上表面對應形成一按壓部並於該下表面對應形成一凹陷部,該凹陷部具有一內表面,該內表面具有一嵌合凹部; 一組接件,嵌合固定於該嵌合凹部內;以及 一連動件,位於該基板與該保護膜的該凹陷部之間,且該連動件包括一頂部與一底部,該頂部可活動地連接於該組接件,該底部可活動地連接於該基板。 A keyboard device, comprising: a substrate including a top surface; A protective film, arranged above the top surface of the substrate, the protective film includes an upper surface, a lower surface and a keypad, the lower surface faces the top surface, and the keypad protrudes from the upper surface so that the upper surface corresponds to forming a pressing portion and correspondingly forming a recessed portion on the lower surface, the recessed portion has an inner surface, and the inner surface has a fitting recess; a set of fittings fitted and fixed in the fitting recess; and A linkage, located between the substrate and the recessed portion of the protective film, and the linkage includes a top and a bottom, the top is movably connected to the assembly, and the bottom is movably connected to the substrate . 如請求項1所述之鍵盤裝置,其中該嵌合凹部包括複數個內凹槽,該些內凹槽彼此間隔配置,該組接件包括複數個樞接部,該些樞接部分別嵌合固定於該些內凹槽中,該連動件之該頂部包括複數個軸桿,該些軸桿樞接於該些樞接部內。The keyboard device according to claim 1, wherein the fitting recess includes a plurality of inner grooves, and the inner grooves are spaced apart from each other, and the assembly includes a plurality of pivot joints, and the pivot joints are fitted respectively Fixed in the inner grooves, the top of the linkage includes a plurality of shafts, and the shafts are pivotally connected in the pivotal parts. 如請求項1所述之鍵盤裝置,其中該嵌合凹部包括一內凹槽,該組接件包括一板體與複數個樞接部,該板體嵌合固定於該內凹槽中,該板體包括面向該基板之一組裝面,該些樞接部一體延伸自該組裝面,該連動件之該頂部包括複數個軸桿,該些軸桿樞接於該些樞接部內。The keyboard device according to claim 1, wherein the fitting recess includes an inner groove, the assembly includes a plate and a plurality of pivotal parts, the plate is fitted and fixed in the inner groove, the The plate body includes an assembling surface facing the base plate, and the pivot joints integrally extend from the assembling surface. The top of the linkage member includes a plurality of shafts, and the shafts are pivotally connected in the pivot joints. 如請求項1所述之鍵盤裝置,其中該嵌合凹部與該組接件之間更具有一接著層。The keyboard device according to claim 1, wherein an adhesive layer is further provided between the fitting recess and the assembly. 如請求項1所述之鍵盤裝置,其中該嵌合凹部包括一內凹槽,該內凹槽的斷面包括一底部開口與一槽頂,且該底部開口的寬度小於該槽頂的寬度。The keyboard device as claimed in claim 1, wherein the fitting recess includes an inner groove, a section of the inner groove includes a bottom opening and a groove top, and the width of the bottom opening is smaller than the width of the groove top. 如請求項1所述之鍵盤裝置,其中該保護膜為一皮料保護膜或一塑料保護膜。The keyboard device as claimed in claim 1, wherein the protective film is a leather protective film or a plastic protective film. 一種鍵盤裝置之保護膜,包括: 一保護膜本體,包括一上表面、一下表面及一按鍵區,該按鍵區突出該上表面,使該上表面對應形成一按壓部並於該下表面對應形成一凹陷部,該凹陷部具有一內表面,該內表面具有一嵌合凹部;以及 一組接件,嵌合固定於該嵌合凹部内。 A protective film for a keyboard device, comprising: A protective film body, including an upper surface, a lower surface and a keypad area, the keypad area protrudes from the upper surface, so that a pressing part is formed on the upper surface and a recessed part is formed on the lower surface, and the recessed part has a an inner surface having a fitting recess; and A set of connectors is fitted and fixed in the fitting recess. 如請求項7所述之鍵盤裝置之保護膜,其中該嵌合凹部包括複數個內凹槽,該些內凹槽彼此間隔配置,該組接件包括複數個樞接部,該些樞接部分別嵌合固定於該些內凹槽中。The protective film of the keyboard device according to claim 7, wherein the fitting recess includes a plurality of inner grooves, and the inner grooves are spaced apart from each other, and the assembly includes a plurality of pivot joints, and the pivot joints Do not fit and fix in these inner grooves. 如請求項7所述之鍵盤裝置之保護膜,其中該嵌合凹部包括一內凹槽,該組接件包括一板體與複數個樞接部,該板體嵌合固定於該內凹槽中,該些樞接部一體延伸自該板體表面。The protective film of the keyboard device according to claim 7, wherein the fitting recess includes an inner groove, the assembly includes a board and a plurality of pivotal parts, and the board is fitted and fixed in the inner groove Among them, the pivot joints integrally extend from the surface of the board. 如請求項7所述之鍵盤裝置之保護膜,其中該嵌合凹部與該組接件之間具有一接著層。The protective film of the keyboard device according to claim 7, wherein an adhesive layer is provided between the fitting recess and the assembly. 如請求項7所述之鍵盤裝置之保護膜,其中該嵌合凹部包括一內凹槽,該內凹槽的斷面包括一底部開口與一槽頂,且該底部開口的寬度小於該槽頂的寬度。The protective film of the keyboard device according to claim 7, wherein the fitting recess includes an inner groove, the cross section of the inner groove includes a bottom opening and a groove top, and the width of the bottom opening is smaller than the groove top width. 如請求項7所述之鍵盤裝置之保護膜,其中該保護膜本體為一皮料保護膜或一塑料保護膜。The protective film of the keyboard device according to claim 7, wherein the main body of the protective film is a leather protective film or a plastic protective film. 一種鍵盤裝置之製造方法,包括: (a)於一保護膜上形成一按鍵區,其中該保護膜包括一上表面與一下表面,該按鍵區突出該上表面,使該上表面對應形成一按壓部並於該下表面對應形成一凹陷部,該凹陷部具有一內表面,該內表面具有一嵌合凹部;以及 (b)以嵌入成型的方式將一組接件嵌合固定於該嵌合凹部內。 A method of manufacturing a keyboard device, comprising: (a) Forming a key area on a protective film, wherein the protective film includes an upper surface and a lower surface, the key area protrudes from the upper surface, so that the upper surface corresponds to form a pressing portion and the lower surface corresponds to a a recessed portion having an inner surface having a fitting recess; and (b) Fitting and fixing a set of connectors in the fitting recess by means of insert molding. 如請求項13所述之鍵盤裝置之製造方法,其中於該步驟(a)中之該按鍵區與該嵌合凹部係以射出成型的方式一體形成於該保護膜上。The manufacturing method of the keyboard device according to claim 13, wherein the keypad and the fitting recess in the step (a) are integrally formed on the protective film by injection molding. 如請求項13所述之鍵盤裝置之製造方法,其中於該步驟(a)中更包括:對該凹陷部之該內表面進行沖壓以形成該嵌合凹部。The manufacturing method of the keyboard device as described in Claim 13, wherein the step (a) further includes: punching the inner surface of the recessed portion to form the fitting recessed portion. 如請求項13所述之鍵盤裝置之製造方法,其中於該步驟(b)前更包括:於該嵌合凹部內設置一接著層。The manufacturing method of the keyboard device according to claim 13, further comprising: setting an adhesive layer in the fitting recess before the step (b). 如請求項13所述之鍵盤裝置之製造方法,其中於該步驟(b)後更包括:將該組接件組裝於一基板上的一連動件。The manufacturing method of the keyboard device as described in Claim 13, further comprising: assembling the component into a link on a substrate after the step (b). 如請求項17所述之鍵盤裝置之製造方法,其中該組接件包括至少一樞接部,該連動件包括至少一軸桿,該至少一軸桿樞接於該至少一樞接部內。The manufacturing method of the keyboard device according to claim 17, wherein the assembly includes at least one pivotal portion, the linkage includes at least one shaft, and the at least one shaft is pivotally connected in the at least one pivotal portion.
TW110114817A 2021-04-23 2021-04-23 Protective film of keyboard device, keyboard device and manufacturing method thereof TWI763458B (en)

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