TW202242214A - Chemical fibre material made of mixed polyester - Google Patents

Chemical fibre material made of mixed polyester Download PDF

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TW202242214A
TW202242214A TW111100619A TW111100619A TW202242214A TW 202242214 A TW202242214 A TW 202242214A TW 111100619 A TW111100619 A TW 111100619A TW 111100619 A TW111100619 A TW 111100619A TW 202242214 A TW202242214 A TW 202242214A
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Taiwan
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polyester
mixed
chemical fiber
yarn
dyeing
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TW111100619A
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Chinese (zh)
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胡騰蛟
邵曉叢
包建鑫
張麗芝
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中國大陸商杜邦中國集團有限公司
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Publication of TW202242214A publication Critical patent/TW202242214A/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34Material containing ester groups
    • D06P3/52Polyesters
    • D06P3/54Polyesters using dispersed dyestuffs
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20Cellulose-derived artificial fibres
    • D10B2201/22Cellulose-derived artificial fibres made from cellulose solutions
    • D10B2201/24Viscose
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00Protein-based fibres, e.g. animal fibres
    • D10B2211/01Natural animal fibres, e.g. keratin fibres
    • D10B2211/02Wool
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/10Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Abstract

A chemical fibre material made of at least one polyester and at least one other polyester, a preparation method, and an application thereof. The chemical fibre material has desirable physical characteristics such as good dyeing properties and a good hand feel, and is industrially feasible and low cost. The present application also relates to a fabric and/or other product made of the chemical fibre material.

Description

一種由混合聚酯製成的化學纖維材料A chemical fiber material made of blended polyester

本申請涉及一種由混合聚酯製成的化學纖維材料、製備方法及其應用。所述化學纖維材料使用至少一種聚酯與至少另外一種聚酯作為原料,在紡絲前對不同聚酯進行物理混合,製成混合聚酯化學纖維材料。本申請還涉及使用上述化學纖維材料製成的紗線、織物及/或其他製品。The application relates to a chemical fiber material made of mixed polyester, its preparation method and its application. The chemical fiber material uses at least one polyester and at least another polyester as raw materials, and different polyesters are physically mixed before spinning to form a mixed polyester chemical fiber material. The present application also relates to yarns, fabrics and/or other articles made of the above-mentioned chemical fiber materials.

在聚酯作為紡織材料時,為保證紡絲的品質均一性,通常追求成分單一的聚酯,而儘量避免混合不同聚酯。因為大家普遍認為,對不同聚酯進行物理混合,會對纖維的均一性產生不良影響,進而會影響化學纖維材料的特性,諸如染色性能。When polyester is used as a textile material, in order to ensure the uniformity of spinning quality, the polyester with a single composition is usually pursued, and the mixing of different polyesters is avoided as much as possible. Because it is generally believed that the physical mixing of different polyesters will have a negative impact on the uniformity of the fiber, which in turn will affect the characteristics of the chemical fiber material, such as dyeing properties.

常見的聚酯紡織材料,例如,聚對苯二甲酸丙二醇酯(PTT)、聚對苯二甲酸乙二醇酯(PET)、聚對苯二甲酸丁二醇酯(PBT)等,其可以單獨或與其它化學纖維材料共同製成紗線,被廣泛應用於紡織品和其他最終用途。Common polyester textile materials, such as polytrimethylene terephthalate (PTT), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), etc., which can be used alone Or made into yarn with other chemical fiber materials, it is widely used in textiles and other end uses.

有些聚酯紡織材料,例如,聚對苯二甲酸丙二醇酯(PTT)的染色較為困難。聚對苯二甲酸丙二醇酯通常採用分散染料進行染色。常見地,聚對苯二甲酸丙二醇酯纖維的染色需要在高溫高壓的條件下進行,例如130℃。Some polyester textile materials, such as polytrimethylene terephthalate (PTT), are more difficult to dye. Polytrimethylene terephthalate is usually dyed with disperse dyes. Commonly, the dyeing of polypropylene terephthalate fibers needs to be carried out under high temperature and high pressure conditions, such as 130°C.

技術問題technical problem

不同紡織材料進行染色所需的製程條件不同。有些聚酯,例如,聚對苯二甲酸丙二醇酯的染色需要在較高的溫度和壓力條件下進行。而其它一些常見材料,如羊毛等,則在常壓條件下染色。因此,如希望在織物中同時使用聚對苯二甲酸丙二醇酯纖維和其它在常壓條件下染色的纖維,對其進行染色則存在困難。特別地,當聚對苯二甲酸丙二醇酯纖維和羊毛混合使用時,毛衫工廠通常並無加壓的高溫染缸,而添加加壓設備將導致成本的大幅攀升。Different textile materials require different process conditions for dyeing. Some polyesters, such as polypropylene terephthalate, need to be dyed under high temperature and pressure conditions. Other common materials, such as wool, are dyed under normal pressure. Therefore, if it is desired to use polytrimethylene terephthalate fibers and other fibers dyed under normal pressure conditions in fabrics, it is difficult to dye them. In particular, when polypropylene terephthalate fibers are mixed with wool, sweater factories usually do not have pressurized high-temperature dyeing vats, and adding pressurized equipment will lead to a substantial increase in costs.

此外,為了滿足聚對苯二甲酸丙二醇酯纖維染色所需的較高的溫度和壓力條件,纖維在高溫高壓加工過程中可能受到損傷,由此會影響包括柔軟度、身骨在內的其它性能。特別是,當聚對苯二甲酸丙二醇酯纖維和其它纖維材料,如羊毛、尼龍等混合使用時,聚對苯二甲酸丙二醇酯纖維染色所需的較高的溫度和壓力,將嚴重損傷其它纖維材料(如羊毛、尼龍等)的質地,引發織物柔軟度變劣,影響手感等問題。In addition, in order to meet the high temperature and pressure conditions required for the dyeing of polypropylene terephthalate fibers, the fibers may be damaged during high temperature and high pressure processing, which will affect other properties including softness and body bone. . In particular, when polytrimethylene terephthalate fiber is mixed with other fiber materials such as wool and nylon, the higher temperature and pressure required for dyeing polytrimethylene terephthalate fiber will seriously damage other fibers The texture of the material (such as wool, nylon, etc.) causes problems such as the deterioration of the softness of the fabric and affects the feel.

因此,希望一種化學纖維材料,特別是芳香族聚酯材料,其可以在溫和的染色條件下進行染色,具有良好的染色性能。還希望所述化學纖維的其他特性,如強度、身骨、尺寸穩定性等不變劣或表現更優。 技術方案 Therefore, there is a need for a chemical fiber material, especially an aromatic polyester material, which can be dyed under mild dyeing conditions and has good dyeing properties. It is also desired that the other properties of the chemical fiber, such as strength, body, dimensional stability, etc. are not deteriorated or performed better. Technical solutions

本申請提供了一種化學纖維材料,其使用至少一種聚酯與至少所述另外一種聚酯作為原料,在紡絲前對所述至少一種聚酯與至少另外一種聚酯進行物理混合。The present application provides a chemical fiber material, which uses at least one polyester and at least the other polyester as raw materials, and physically mixes the at least one polyester and the at least another polyester before spinning.

較佳地,所述至少一種聚酯為芳香族聚酯;更佳地,所述芳香族聚酯為聚亞烷基對苯二酸酯;進一步較佳地,所述聚亞烷基對苯二酸酯為聚對苯二甲酸丙二醇酯。Preferably, the at least one polyester is an aromatic polyester; more preferably, the aromatic polyester is polyalkylene terephthalate; further preferably, the polyalkylene terephthalate The diacid ester is polytrimethylene terephthalate.

較佳地,所述至少另外一種聚酯也為芳香族聚酯;更佳地,所述芳香族聚酯為聚亞烷基對苯二酸酯;進一步較佳地,所述聚亞烷基對苯二酸酯為聚對苯二甲酸丁二醇酯。Preferably, said at least one other polyester is also an aromatic polyester; more preferably, said aromatic polyester is polyalkylene terephthalate; further preferably, said polyalkylene The terephthalate is polybutylene terephthalate.

在本申請中所述的芳族聚酯是指那些在其主鏈或側鏈中含有芳香環的聚酯,例如可以舉出:聚對苯二甲酸乙二醇酯(PET)、聚對苯二甲酸丙二醇酯(PPT)、對苯二甲酸丁二醇酯(PBT)、聚對苯二甲酸己二醇酯(PHT)等。The aromatic polyesters described in this application refer to those polyesters containing aromatic rings in their main chain or side chains, for example: polyethylene terephthalate (PET), polyethylene terephthalate Propylene glycol diformate (PPT), butylene terephthalate (PBT), polyhexamethylene terephthalate (PHT), etc.

較佳所述一種聚酯與所述至少另外一種聚酯以1/99~99/1的比例物理混合;更佳地,一種聚酯與所述至少另外一種聚酯以10/90~90/10的比例物理混合;更佳地,一種聚酯與所述至少另外一種聚酯以20/80~80/20的比例物理混合;更佳地,一種聚酯與所述至少另外一種聚酯以30/70~70/30的比例物理混合;更佳地,一種聚酯與所述至少另外一種聚酯以40/60~60/40的比例物理混合。Preferably, the one polyester and the at least one other polyester are physically mixed in a ratio of 1/99 to 99/1; more preferably, the one polyester and the at least one other polyester are mixed in a ratio of 10/90 to 90/1 A ratio of 10 is physically mixed; more preferably, a polyester is physically mixed with the at least another polyester in a ratio of 20/80 to 80/20; more preferably, a polyester is mixed with the at least another polyester in a ratio of 20/80 to 80/20; The ratio of 30/70~70/30 is physically mixed; more preferably, one polyester is physically mixed with the at least one other polyester in a ratio of 40/60~60/40.

較佳聚對苯二甲酸丙二醇酯與所述至少另外一種聚酯以1/99~99/1的比例物理混合;更佳地,聚對苯二甲酸丙二醇酯與所述至少另外一種聚酯以10/90~90/10的比例物理混合;更佳地,聚對苯二甲酸丙二醇酯與所述至少另外一種聚酯以20/80~80/20的比例物理混合;更佳地,聚對苯二甲酸丙二醇酯與所述至少另外一種聚酯以30/70~70/30的比例物理混合;更佳地,聚對苯二甲酸丙二醇酯與所述至少另外一種聚酯以40/60~60/40的比例物理混合。Preferably, polytrimethylene terephthalate is physically mixed with said at least one other polyester in a ratio of 1/99 to 99/1; more preferably, polytrimethylene terephthalate and said at least one other polyester are mixed in a ratio of 1/99 to 99/1; The ratio of 10/90~90/10 is physically mixed; more preferably, poly(trimethylene terephthalate) is physically mixed with the at least one other polyester in a ratio of 20/80~80/20; more preferably, poly(trimethylene terephthalate) Propylene glycol phthalate and the at least one other polyester are physically mixed in a ratio of 30/70 to 70/30; more preferably, polytrimethylene terephthalate and the at least one other polyester are mixed in a ratio of 40/60 to 70/30. 60/40 ratio physical mix.

較佳聚對苯二甲酸丙二醇酯與所述至少另外一種聚亞烷基對苯二酸酯以1/99~99/1的比例物理混合;更佳地,聚對苯二甲酸丙二醇酯與所述至少另外一種聚亞烷基對苯二酸酯以10/90~90/10的比例物理混合;更佳地,聚對苯二甲酸丙二醇酯與所述至少另外一種聚亞烷基對苯二酸酯以20/80~80/20的比例物理混合;更佳地,聚對苯二甲酸丙二醇酯與所述至少另外一種聚亞烷基對苯二酸酯以30/70~70/30的比例物理混合;更佳地,聚對苯二甲酸丙二醇酯與所述至少另外一種聚亞烷基對苯二酸酯以40/60~60/40的比例物理混合。Preferably, polytrimethylene terephthalate is physically mixed with said at least one other polyalkylene terephthalate in a ratio of 1/99 to 99/1; more preferably, polytrimethylene terephthalate is mixed with said at least one other polyalkylene terephthalate The at least one other polyalkylene terephthalate is physically mixed in a ratio of 10/90 to 90/10; more preferably, polytrimethylene terephthalate and the at least one other polyalkylene terephthalate The acid ester is physically mixed in a ratio of 20/80 to 80/20; more preferably, polytrimethylene terephthalate and the at least one other polyalkylene terephthalate are mixed in a ratio of 30/70 to 70/30 The ratio is physically mixed; more preferably, the polytrimethylene terephthalate and the at least one other polyalkylene terephthalate are physically mixed in a ratio of 40/60 to 60/40.

較佳聚對苯二甲酸丙二醇酯與聚對苯二甲酸丁二醇酯以1/99~99/1的比例物理混合;更佳地,聚對苯二甲酸丙二醇酯與聚對苯二甲酸丁二醇酯以10/90~90/10的比例物理混合;更佳地,聚對苯二甲酸丙二醇酯與聚對苯二甲酸丁二醇酯以20/80~80/20的比例物理混合;更佳地,聚對苯二甲酸丙二醇酯與聚對苯二甲酸丁二醇酯以30/70~70/30的比例物理混合;更佳地,聚對苯二甲酸丙二醇酯與聚對苯二甲酸丁二醇酯以40/60~60/40的比例物理混合。Preferably, polytrimethylene terephthalate and polybutylene terephthalate are physically mixed in a ratio of 1/99 to 99/1; more preferably, polytrimethylene terephthalate and polybutylene terephthalate Glycol esters are physically mixed in a ratio of 10/90 to 90/10; more preferably, polytrimethylene terephthalate and polybutylene terephthalate are physically mixed in a ratio of 20/80 to 80/20; More preferably, polytrimethylene terephthalate and polybutylene terephthalate are physically mixed in a ratio of 30/70 to 70/30; more preferably, polytrimethylene terephthalate and polybutylene terephthalate Butylene glycol formate is physically mixed in a ratio of 40/60~60/40.

較佳地,聚對苯二甲酸丙二醇酯與所述至少另外一種聚亞烷基對苯二酸酯以10/90、30/70、20/80、40/60、50/50、60/40、70/30、80/20或90/10的比例物理混合;特別佳地,聚對苯二甲酸丙二醇酯與聚對苯二甲酸丁二醇酯以10/90、30/70、20/80、40/60、50/50、60/40、70/30、80/20或90/10的比例物理混合。Preferably, poly(trimethylene terephthalate) and said at least one other polyalkylene terephthalate are mixed in ratios of 10/90, 30/70, 20/80, 40/60, 50/50, 60/40 , 70/30, 80/20 or 90/10 ratio physical mixing; particularly preferably, polytrimethylene terephthalate and polybutylene terephthalate with 10/90, 30/70, 20/80 , 40/60, 50/50, 60/40, 70/30, 80/20 or 90/10 ratio physical mixing.

本申請所述的含有一種聚酯與至少另外一種聚酯的化學纖維材料還可以含有其他成分,包括但不限於第三種或更多種聚酯、其他聚酯添加劑,除非它們會有損於本申請的優點。所述添加劑,諸如消光劑(例如二氧化鈦)、熱穩定劑、抗氧化劑、抗靜電劑、紫外光吸收劑、抗菌劑、或各種顏料、或其它的功能性添加劑。The manmade fiber materials described herein that contain one polyester and at least one other polyester may also contain other ingredients, including but not limited to a third or more polyesters, other polyester additives, unless they would detract from Advantages of this application. The additives, such as matting agent (such as titanium dioxide), heat stabilizer, antioxidant, antistatic agent, ultraviolet light absorber, antibacterial agent, or various pigments, or other functional additives.

在另一方面,本申請所述的含有一種聚酯與至少另外一種聚酯的化學纖維材料可以含有一種脂肪族聚酯,例如聚乳酸,與至少另外一種聚酯,例如芳香族聚酯,進而提高化學纖維材料的性能,如染色性能。On the other hand, the chemical fiber material containing a polyester and at least one other polyester described in the present application may contain an aliphatic polyester, such as polylactic acid, and at least one other polyester, such as an aromatic polyester, and then Improve the performance of chemical fiber materials, such as dyeing performance.

本申請也提供了一種混合不同聚酯的紡織材料的製備方法,其使用至少一種聚酯,例如聚對苯二甲酸丙二醇酯,與至少另外一種聚酯,例如聚對苯二甲酸丁二醇酯作為原料,對不同的聚酯進行物理混合,並將所得混合物料製成化學纖維材料。具體地,將所得混合物料經加熱、擠出得到混合物料的熔體。混合物料的熔體進一步可經紡絲組件製成混合聚酯化學纖維材料。The present application also provides a method for the preparation of a textile material mixed with different polyesters, using at least one polyester, such as polytrimethylene terephthalate, and at least one other polyester, such as polybutylene terephthalate As raw materials, different polyesters are physically mixed, and the resulting mixed material is made into a chemical fiber material. Specifically, the obtained mixed material is heated and extruded to obtain a melt of the mixed material. The melt of the mixed material can be further processed into a mixed polyester chemical fiber material through a spinning assembly.

獲得本申請的混合聚酯化學纖維材料的方法並無特殊限定。例如,可以將不同聚酯(1)在單獨的裝置中預混,然後進行加熱和擠出處理,(2)在加熱和擠出處理的同時進行混合。The method for obtaining the mixed polyester chemical fiber material of the present application is not particularly limited. For example, different polyesters can be (1) pre-blended in a separate unit, followed by heat and extrusion treatment, (2) mixed simultaneously with heat and extrusion treatment.

在一個較佳實施方案中,所述一種聚酯,例如聚對苯二甲酸丙二醇酯與至少另外一種聚酯,例如聚對苯二甲酸丁二醇酯在聚酯粒(「聚酯粒」中的「粒」並不意圖限定形狀,「粒」包括稱為「切片」、「薄片」等的產品),採用如下方式進行物理混合,在不同的聚酯粒向料倉中輸送的過程中進行物理混合。此後,混合物料經加熱、擠出,熔體經紡絲元件,例如噴絲板,從而製成混合聚酯化學纖維材料。In a preferred embodiment, the one polyester, such as polytrimethylene terephthalate, and at least one other polyester, such as polybutylene terephthalate, are in polyester pellets ("polyester pellets") "Pellets" are not intended to limit the shape, "Pellets" include products called "chips", "flakes", etc.), physical mixing is carried out in the following manner, during the process of conveying the different polyester pellets to the silo physical mixing. Thereafter, the mixed material is heated, extruded, and the melt is passed through a spinning element, such as a spinneret, to produce a mixed polyester chemical fiber material.

在一個較佳實施方案中,所述一種聚酯,例如聚對苯二甲酸丙二醇酯,與至少另外一種聚酯,例如聚對苯二甲酸丁二醇酯,採用如下方式進行物理混合,在不同的聚酯粒從料倉向擠出機的進料口輸送的過程中進行物理混合,物理混合可以發生在聚酯乾燥前或乾燥後。此後,混合物料經加熱、擠出,熔體經紡絲組件,從而製成混合聚酯化學纖維材料。In a preferred embodiment, the one polyester, such as polytrimethylene terephthalate, is physically mixed with at least one other polyester, such as polybutylene terephthalate, at different The polyester pellets are physically mixed during the process of transporting the polyester pellets from the silo to the feed port of the extruder, and the physical mixing can occur before or after the polyester is dried. Thereafter, the mixed material is heated and extruded, and the melt is passed through a spinning assembly to make a mixed polyester chemical fiber material.

在一個較佳實施方案中,所述一種聚酯,例如聚對苯二甲酸丙二醇酯與至少另外一種聚酯,例如聚對苯二甲酸丁二醇酯採用如下方式進行物理混合,其中一種聚酯粒正常進料,至少另外一種聚酯粒以側餵料方式加入擠出系統,進行物理混合。經加熱、擠出,混合物料的熔體經紡絲組件,從而製成混合聚酯化學纖維材料。In a preferred embodiment, the one polyester, such as polytrimethylene terephthalate, is physically mixed with at least one other polyester, such as polybutylene terephthalate, in such a manner that one polyester Pellets are normally fed, and at least one other polyester pellet is side-fed into the extrusion system for physical mixing. After heating and extruding, the melt of the mixed material passes through the spinning unit to make a mixed polyester chemical fiber material.

所述加熱、擠出溫度通常為低於約300℃,較佳為約245-260℃溫度。The heating and extrusion temperature is generally lower than about 300°C, preferably about 245-260°C.

所述混合聚酯化學纖維材料可以為長纖維、短纖維及/或其他形式的材料。The mixed polyester chemical fiber material can be long fiber, short fiber and/or other materials.

所述混合聚酯長纖維可以為均勻組份的單組份長絲,及/或與其他纖維材料紗線共同製成多組分複合型纖維,例如雙組分複合長絲。所述複合型纖維可以為,例如,並列型複合纖維、海島型複合纖維及/或菊瓣型複合纖維等。所述混合聚酯可以作為纖維整體的一部分與PET共同製成複合型纖維,例如並列型複合纖維。The mixed polyester filaments can be single-component filaments with uniform components, and/or form multi-component composite fibers together with other fiber material yarns, such as bicomponent composite filaments. The composite fiber may be, for example, a side-by-side composite fiber, an island-in-the-sea composite fiber, and/or a chrysanthemum composite fiber. The mixed polyester can be used as an integral part of the fiber to form a composite fiber together with PET, such as a side-by-side composite fiber.

所述混合聚酯短纖維材料可單獨地製成紗線及/或與其他纖維材料混紡製成紗線。The mixed polyester staple fiber material can be made into yarn alone and/or blended with other fiber materials to make yarn.

所述混合聚酯化學纖維材料可進一步製成織物及/或其他製品。The mixed polyester chemical fiber material can be further made into fabric and/or other products.

在一個較佳實施方案中,所述含有聚對苯二甲酸丙二醇酯和至少另外一種聚亞烷基對苯二酸酯的混合聚酯化學纖維材料為短纖維,其進一步與羊毛或者其它纖維如棉、黏膠纖維、尼龍、聚丙烯腈纖維(腈綸)等進行混紡,共同製成織物。In a preferred embodiment, the mixed polyester chemical fiber material comprising poly(trimethylene terephthalate) and at least one other polyalkylene terephthalate is staple fiber, which is further combined with wool or other fibers such as Cotton, viscose fiber, nylon, polyacrylonitrile fiber (acrylic fiber), etc. are blended to make a fabric together.

在一個較佳實施方案中,所述含有聚對苯二甲酸丙二醇酯和至少另外一種聚亞烷基對苯二酸酯的混合聚酯化學纖維材料製成全延伸絲紗線(FDY)、或半延伸絲紗線(POY)、或者拉伸變形紗線(DTY)、或者其它形式的紗線,更進一步化學纖維材料與其他材料共同紡製成複合型纖維。在一個較佳實施方案中,所述含有混合聚酯化學纖維的全延伸絲紗線與聚對苯二甲酸乙二醇酯的拉伸變形紗線以50/50的比例製成雙組分複合長絲。In a preferred embodiment, said blended polyester chemical fiber material comprising polytrimethylene terephthalate and at least one other polyalkylene terephthalate is made into a fully drawn filament yarn (FDY), or Semi-drawn yarn (POY), or stretched textured yarn (DTY), or other forms of yarn, further chemical fiber materials are spun together with other materials to form composite fibers. In a preferred embodiment, the fully extended filament yarn containing mixed polyester chemical fiber and the stretch-textured yarn of polyethylene terephthalate are made into a two-component composite in a ratio of 50/50 filament.

本申請還涉及含有上述紡織材料的織物及/或其他製品。織物可以是針織、機織和非織造織物(不織布)。The present application also relates to fabrics and/or other articles comprising the textile materials described above. Fabrics can be knitted, woven and nonwoven (nonwoven).

本申請還涉及一種紡織材料染色方法,所述方法包括在至少一種聚酯中,通過物理混合加入至少另外一種聚酯作為原料,所述至少一種聚酯和所述至少另外一種聚酯經物理混合得到混合物料,將所述混合物料的熔體製成紡織材料,而後在常壓下,在低於130℃的溫度下對所述紡織材料進行染色處理。較佳地,採用本申請的方法可以在90℃-100℃進行染色處理,例如95℃。The present application also relates to a method for dyeing textile materials, the method comprising adding at least one polyester to at least one polyester by physical mixing as a raw material, the at least one polyester and the at least another polyester being physically mixed A mixed material is obtained, the melt of the mixed material is made into a textile material, and then the textile material is dyed at a temperature lower than 130° C. under normal pressure. Preferably, the dyeing process can be performed at 90°C-100°C by using the method of the present application, such as 95°C.

在一個較佳實施方案中,所述紡織材料染色方法包括在聚對苯二甲酸丙二醇酯中,通過物理混合加入至少另外一種聚酯作為原料。較佳所述至少另外一種聚酯為聚亞烷基對苯二酸酯,更佳其為聚對苯二甲酸丁二醇酯。 有益效果 In a preferred embodiment, the method for dyeing textile materials comprises adding at least one further polyester as raw material to polytrimethylene terephthalate by physical mixing. Preferably said at least one further polyester is polyalkylene terephthalate, more preferably it is polybutylene terephthalate. Beneficial effect

本申請的一個優點在於,本申請所述的化學纖維材料,雖然物理混合了不同聚酯,但令人意外的,其仍可以得到均勻程度良好的熔體,並可以製得均勻的纖維,具有良好的加工性。One advantage of the present application is that, although the chemical fiber material described in the present application physically mixes different polyesters, surprisingly, it can still obtain a melt with good uniformity, and can produce uniform fibers, with Good processability.

本申請所述的化學纖維材料,其原料成本和加工成本較低,在較低溫度和常壓下,即可染色,其染色後色澤更好,著色力更強,色牢度更優。The chemical fiber material described in this application has low raw material cost and processing cost, can be dyed at relatively low temperature and normal pressure, has better color after dyeing, stronger coloring power and better color fastness.

本申請的另一個優點在於,本申請所述的化學纖維材料及包含所述化學纖維材料的紡織材料還具有優良的物理性能,其柔軟度、光滑度較優,具有良好的身骨,尺寸穩定性較好,且不易起毛起球。Another advantage of the present application is that the chemical fiber material described in the present application and the textile material comprising the chemical fiber material also have excellent physical properties, such as softness and smoothness, good body and bone, and stable dimensions. Good resistance, and not easy to pilling.

本申請所述化學纖維材料的染色在較低溫度和常壓下即可完成,無需使用加壓設備,對設備要求更低,大大節約了成本,且具有更優的安全性。The dyeing of the chemical fiber materials described in this application can be completed at relatively low temperature and normal pressure, without the use of pressurized equipment, lower requirements for equipment, greatly saving costs, and having better safety.

儘管不希望受任何理論的約束,據信,不同聚酯材料的物理混合可以影響聚酯材料的結晶性,進而實現在較溫和的條件下取得優異的染色效果。While not wishing to be bound by any theory, it is believed that the physical mixing of different polyester materials can affect the crystallinity of the polyester materials, thereby enabling superior dyeing results under milder conditions.

同時,本申請的所述化學纖維材料具有較低的低聚物含量,可以改善單獨使用聚對苯二甲酸丙二醇酯存在的環狀二聚物過多,污染加工設備的問題,具有良好的加工可行性。At the same time, the chemical fiber material of the present application has a lower oligomer content, which can improve the problem of too many cyclic dimers and pollute processing equipment when using polytrimethylene terephthalate alone, and has good processing feasibility sex.

此外,本申請僅需在紡絲生產中進行不同聚酯粒子的簡單物理混合,在紡絲之外,對不同聚酯可不進行額外的熔融共混加工步驟,進一步有利於製程工藝的簡化,成本的減低,也避免了高溫高壓的染色過程對於紡織材料的損傷。In addition, this application only needs to carry out simple physical mixing of different polyester particles in the spinning production. In addition to spinning, no additional melt blending processing steps are required for different polyesters, which further facilitates the simplification of the manufacturing process and reduces the cost. It also avoids the damage to textile materials caused by the high temperature and high pressure dyeing process.

在沒有相反表示的情況下,「聚對苯二甲酸丙二醇酯」(PTT)是指包括含有至少70%莫耳對苯二甲酸丙二醇酯重複單元的均聚物和共聚物以及含有至少70%莫耳均聚物或共聚聚酯的聚合物組合物。較佳的聚對苯二甲酸丙二醇酯類含有至少85%莫耳,更佳至少90%莫耳,進而更佳至少95%莫耳或至少98%莫耳,最佳約100%莫耳的對苯二甲酸丙二醇酯重複單元。用於製造PTT的1,3-丙二醇較佳用生物化學方法從可再生資源得到。市售的聚對苯二甲酸丙二酯樹脂包括但不限於DuPont的SORONA ®In the absence of indications to the contrary, "polytrimethylene terephthalate" (PTT) is meant to include homopolymers and copolymers containing at least 70% molar repeating units of trimethylene terephthalate and Polymer compositions of homopolymers or copolyesters. Preferred polytrimethylene terephthalates contain at least 85% molar, more preferably at least 90% molar, even more preferably at least 95% molar or at least 98% molar, most preferably about 100% molar Propylene glycol phthalate repeat unit. The 1,3-propanediol used in the manufacture of PTT is preferably biochemically obtained from renewable resources. Commercially available polytrimethylene terephthalate resins include, but are not limited to, DuPont's SORONA ® .

本申請所用的聚對苯二甲酸丙二醇酯的特性黏度範圍較佳為0.7-1.3 dL/g。The intrinsic viscosity range of the polypropylene terephthalate used in the present application is preferably 0.7-1.3 dL/g.

特性黏度(IV)是對聚合物分子量的度量,可以根據ASTMD 5225進行測量。特性黏度通常隨著聚合物分子量的增加而增加,但是也依據高分子的類型、其形狀或構象、及測量所用的溶劑而定。Intrinsic viscosity (IV) is a measure of the molecular weight of a polymer and can be measured according to ASTM D 5225. Intrinsic viscosity generally increases with polymer molecular weight, but also depends on the type of polymer, its shape or conformation, and the solvent used for the measurement.

在沒有相反表示的情況下,「聚對苯二甲酸乙二醇酯」(PET)是指包括含有至少70%莫耳對苯二甲酸乙二醇酯重複單元的均聚物和共聚物以及含有至少70%莫耳均聚物或共聚聚酯的聚合物組合物。較佳的聚對苯二甲酸乙二醇酯類含有至少85%莫耳,更佳至少90%莫耳,進而更佳至少95%莫耳或至少98%莫耳,最佳約100%莫耳的對苯二甲酸乙二醇酯重複單元。In the absence of indications to the contrary, "polyethylene terephthalate" (PET) is meant to include homopolymers and copolymers containing at least 70% molar repeating units of polyethylene terephthalate and A polymer composition of at least 70% molar homopolymer or copolyester. Preferred polyethylene terephthalates contain at least 85% molar, more preferably at least 90% molar, even more preferably at least 95% molar or at least 98% molar, most preferably about 100% molar of ethylene terephthalate repeating units.

在沒有相反表示的情況下,「聚對苯二甲酸丁二醇酯」(PBT)是指包括含有至少70%莫耳對苯二甲酸丁二醇酯重複單元的均聚物和共聚物以及含有至少70%莫耳均聚物或共聚聚酯的聚合物組合物。較佳的聚對苯二甲酸丁二醇酯類含有至少85%莫耳,更佳至少90%莫耳,進而更佳至少95%莫耳或至少98%莫耳,最佳約100%莫耳的對苯二甲酸丁二醇酯重複單元。In the absence of indications to the contrary, "polybutylene terephthalate" (PBT) is meant to include homopolymers and copolymers containing at least 70% molar repeating units of butylene terephthalate and A polymer composition of at least 70% molar homopolymer or copolyester. Preferred polybutylene terephthalates contain at least 85% molar, more preferably at least 90% molar, even more preferably at least 95% molar or at least 98% molar, most preferably about 100% molar Butylene terephthalate repeating unit.

為了方便起見,在文中提到「PTT」、「PBT」或「PET」存在時,分別指代聚對苯二甲酸丙二醇酯、聚對苯二甲酸丁二醇酯或聚對苯二甲酸乙二醇酯。For convenience, when "PTT", "PBT" or "PET" is mentioned in the text, it refers to polytrimethylene terephthalate, polybutylene terephthalate or polyethylene terephthalate, respectively. Glycol esters.

聚酯,例如聚對苯二甲酸丙二醇酯、聚對苯二甲酸丁二醇酯或聚對苯二甲酸乙二醇酯的製造方法已為本領域技術人員熟知,為簡潔起見,在本說明書中略去進一步描述。Polyester, for example the manufacture method of polytrimethylene terephthalate, polybutylene terephthalate or polyethylene terephthalate is well known to those skilled in the art, for the sake of brevity, in this description further description is omitted.

術語「紗線」是指用於紡織或編織的天然或合成材料(例如羊毛、尼龍、或聚酯)的撚線的連續束。紗線,例如,全延伸絲紗線(FDY)、半延伸絲紗線(POY)、定型紗線(SAY)、拉伸變形紗線(DTY)、空氣締捲加工絲紗線(ATY)、複合型纖維和混紡紗線等。The term "yarn" refers to a continuous bundle of twisted threads of natural or synthetic material, such as wool, nylon, or polyester, used for weaving or weaving. Yarns, such as fully drawn yarns (FDY), semi-drawn yarns (POY), set yarns (SAY), stretch textured yarns (DTY), air-twisted processed yarns (ATY), Composite fibers and blended yarns, etc.

除非另有說明,所有的百分比、份數、比例等均以重量計。 化學纖維材料的製備 All percentages, parts, ratios, etc., are by weight unless otherwise indicated. Preparation of chemical fiber materials

除非另外指出,否則按照如下方法製備實施例中樣品和對照品。Unless otherwise indicated, the samples and controls in the examples were prepared as follows.

紡絲的製備包括將至少一種聚酯粒,例如PTT聚酯切片,和至少另外一種聚酯粒,例如PBT聚酯切片,以不同配比,例如10/90、20/80、30/70,40/60,50/50、60/40、70/40、80/20和90/10,經物理混合後投入螺杆擠出機的進料口。物料在擠出機內經剪切熔融後,得到混合的聚酯熔體,例如PTT/PBT混合聚酯熔體,用泵將混合的聚酯熔體輸送至紡絲組件。The preparation of spinning includes at least one kind of polyester pellets, such as PTT polyester chips, and at least one other polyester pellets, such as PBT polyester chips, in different proportions, such as 10/90, 20/80, 30/70, 40/60, 50/50, 60/40, 70/40, 80/20 and 90/10, put into the feeding port of the screw extruder after physical mixing. After the material is sheared and melted in the extruder, a mixed polyester melt, such as PTT/PBT mixed polyester melt, is obtained, and the mixed polyester melt is transported to the spinning assembly by a pump.

混合的聚酯熔體可單獨經過紡絲組件,集束成條後製成長纖維,或經切斷製成短纖維。The mixed polyester melt can be passed through the spinning unit separately, bundled into sliver and made into long fiber, or cut into short fiber.

混合的聚酯熔體也可與其他聚酯纖維材料的熔體共同製成複合型纖維。此時,採用至少兩台擠出機。例如,在其中一台擠出機中,採用上述方法,將至少一種聚酯粒,例如PTT聚酯切片,和至少另外一種聚酯粒,例如PBT聚酯切片,以不同配比,經物理混合後投入螺杆擠出機的進料口。物料經擠出機內的剪切熔融後,得到均勻混合的聚酯熔體,例如PTT/PBT混合聚酯熔體。另一台擠出機中,使用另一種或多種聚酯粒,例如PET聚酯切片,投入螺杆擠出機的進料口,物料經擠出機內的剪切熔融後,得到均勻的聚酯熔體,例如PET聚酯熔體。得到的混合的聚酯熔體和單一的聚酯熔體進一步共同經過紡絲元件,製成複合型纖維,例如雙組分複合長絲。The mixed polyester melt can also be made into composite fibers together with melts of other polyester fiber materials. At this time, at least two extruders are used. For example, in one of the extruders, using the method described above, at least one polyester pellet, such as PTT polyester chips, and at least one other polyester pellet, such as PBT polyester chips, are physically mixed in different proportions. Then put it into the feeding port of the screw extruder. After the material is sheared and melted in the extruder, a uniformly mixed polyester melt, such as PTT/PBT mixed polyester melt, is obtained. In another extruder, use another or more polyester pellets, such as PET polyester chips, and put them into the feed port of the screw extruder. After the material is sheared and melted in the extruder, a uniform polyester pellet is obtained. Melts, such as PET polyester melts. The obtained mixed polyester melt and the single polyester melt are further co-passed through a spinning element to form a composite fiber, such as a bicomponent composite filament.

對照品的製備與上述方法基本相同,區別在於製備混合的聚酯熔體時,進料採用經物理混合的不同種聚酯,而製備對照品時,進料僅單獨採用一種聚酯。例如單獨採用PTT聚酯切片,投入螺杆擠出機的進料口。該單一聚酯物料在擠出機內經剪切熔融後,得到對照品聚酯熔體,用泵將對照品聚酯熔體輸送至紡絲組件。The preparation of the reference substance is basically the same as the above method, the difference is that when preparing the mixed polyester melt, different kinds of polyesters through physical mixing are used as feed materials, while when preparing the reference substance, only one kind of polyester is used as the feed material alone. For example, PTT polyester chips are used alone and put into the feed port of the screw extruder. After the single polyester material is sheared and melted in the extruder, a polyester melt of the reference substance is obtained, and a pump is used to transport the polyester melt of the reference substance to the spinning assembly.

對照品聚酯熔體可單獨經過紡絲組件,集束成條後製成長纖維,或經切斷製成短纖維。對照品聚酯熔體也可採用上述方法,與其他聚酯纖維材料的熔體共同製成複合型纖維。 基本物特性的表徵 The polyester melt of the reference substance can pass through the spinning assembly alone, and then be bundled into long fibers, or cut into short fibers. The reference polyester melt can also use the above method to make composite fibers together with melts of other polyester fiber materials. Characterization of basic physical properties

除非另外指出,否則按照如下方法測定實施例中樣品和對照品的相應參數。Unless otherwise indicated, the corresponding parameters of the samples and reference substances in the examples were determined according to the following methods.

採用GB/T14344-2008方法測試樣品的斷裂強度(「Tenacity @ break / cN/dtex」)、斷裂伸長率(「Elongation @ break / %」)和楊氏模量(Young's Modulus / cN)。The breaking strength ("Tenacity @ break / cN/dtex"), elongation at break ("Elongation @ break / %") and Young's modulus (Young's Modulus / cN) of the samples were tested using GB/T14344-2008 method.

採用如下方法進行纖維沸縮%的測試,繞取一定長度的纖維,首尾打結,掛重張力測長度,然後放入95-100℃沸水煮30分鐘,取出來晾乾後再測一次長度,計算縮率,即為纖維沸縮%。Use the following method to test the fiber boiling shrinkage %. Take a certain length of fiber, tie a knot at the end, hang the weight to measure the length, then put it in boiling water at 95-100 ° C for 30 minutes, take it out and dry it, then measure the length again. Calculate the shrinkage rate, that is, the fiber boiling shrinkage %.

採用AATCC 135方法測量縮水率(%)。Shrinkage (%) was measured using AATCC 135 method.

採用ASTMD3107方法測量試樣受力時伸長(「Fabric stretch /%」);織物經染色後,採用ASTMD3107方法測量其染色後彈性(Stretch after dyeing /% )。The ASTMD3107 method was used to measure the elongation of the sample under force ("Fabric stretch /%"); after the fabric was dyed, the ASTMD3107 method was used to measure the elasticity after dyeing (Stretch after dyeing /%).

採用如下方法測量捲曲度。將樣品和對照品進行繞取,取下已繞取的絲條,頭尾打結。然後加7.5g (例如對於5550dtex絲條)初負荷在絲條底部,量取初始長度Cb,精確到1mm。在初負荷上再輕輕地加上500g重負荷,平衡45秒後,測長度Lb,精確到1mm。去掉重負荷,將絲條懸掛在架子上,將架子放入121℃烘箱中乾燥30分鐘。從烘箱中取出絲條冷卻至室溫,然後在恆溫恆濕環境(溫度21℃,濕度65%)放置2小時。然後測其長度Ca,精確到1mm。再輕輕地加上重負荷,平衡45秒後測長度La,精確到1mm。去掉重負荷,平衡10分鐘後測長度Cc,精確到1mm。The degree of curl was measured by the following method. Take the sample and the reference substance, take off the thread that has been taken, and tie a knot at the head and tail. Then add 7.5g (for example, for 5550dtex thread) initial load on the bottom of the thread, measure the initial length Cb, accurate to 1mm. Add a heavy load of 500g lightly to the initial load, and after balancing for 45 seconds, measure the length Lb, accurate to 1mm. Remove the heavy load, hang the filaments on a rack, and place the rack in an oven at 121°C to dry for 30 minutes. The filaments were taken out from the oven and cooled to room temperature, and then placed in a constant temperature and humidity environment (temperature 21° C., humidity 65%) for 2 hours. Then measure its length Ca, accurate to 1mm. Then lightly add the heavy load, measure the length La after balancing for 45 seconds, accurate to 1mm. Remove the heavy load, measure the length Cc after balancing for 10 minutes, accurate to 1mm.

將上述測量值帶入如下公式計算收縮率% CS、加熱前捲曲率%CCb、加熱後捲曲率%CCa。 收縮率% CS=(Lb-La)/La * 100%; 捲曲率% 包括CCb=(Lb-Cb)/Lb * 100 % (加熱前)和CCa=(La-Ca)/La * 100%(加熱後)。 抗起毛起球特性的表徵 Bring the above measured values into the following formula to calculate shrinkage % CS, crimp rate %CCb before heating, and crimp rate %CCa after heating. Shrinkage % CS=(Lb-La)/La * 100%; Curl % includes CCb=(Lb-Cb)/Lb * 100 % (before heating) and CCa=(La-Ca)/La * 100% ( after heating). Characterization of anti-pilling properties

除非另外指出,否則採用GB/T 4802.3 ICI 7200/14400的方法評價實施例中樣品和對照品的抗起毛起球特性。 染色性能的表徵 Unless otherwise indicated, the method of GB/T 4802.3 ICI 7200/14400 was used to evaluate the anti-pilling properties of the samples and reference products in the examples. Characterization of dyeing properties

色深(「Color Shade」)採用人眼觀察評價方法。Color depth ("Color Shade") is evaluated by human eye observation.

對色牢度(「Color fastness」)的評價採用AATCC 8/ ATTCC 61方法,分別測量色變、沾色程度、乾摩擦牢度和濕摩擦牢度。The evaluation of color fastness ("Color fastness") adopts the AATCC 8/ ATTCC 61 method to measure color change, staining degree, dry rubbing fastness and wet rubbing fastness respectively.

採用分光光度計測量實施例中樣品和對照片的染色強度% (「Dyeing Str」)。根據庫貝爾卡—蒙克方程(Kubelka-Munk equation),K/S = (1− R𝜆 ) 2/2R𝜆,其中K為染色織布吸收光線的常數;S為染色織布散射光線的常數;R是染色織布的反射比,以相對比例表達。其中K/S值越大,表示顏色越深;K/S值越小,表示顏色越淺。 The % dyeing strength ("Dyeing Str") of the samples and comparison photos in the examples was measured using a spectrophotometer. According to the Kubelka-Munk equation (Kubelka-Munk equation), K/S = (1− R𝜆 ) 2 /2R𝜆, where K is the constant of light absorbed by dyed fabric; S is the constant of light scattered by dyed fabric; R is the reflectance of the dyed fabric, expressed in relative proportions. The larger the K/S value, the darker the color; the smaller the K/S value, the lighter the color.

採用儀器LabScan XE Spectrophotometer儀器對經染色後的樣品的L、a、b值進行測量。The L, a, and b values of the stained samples were measured using an instrument LabScan XE Spectrophotometer.

以下所給出的實施例僅僅是為了舉例說明本申請,並不旨在對其構成限制。雖然在此描述了合適的方法和材料,但可以在本申請的實踐或試驗中使用類似或等同於在此說明的方法和材料。所有的份數、百分數等都基於重量,除非另外指出。 實施例: 實施例 1 PBT/PTT 混合聚酯化學纖維的製備和物性測試 1.1 均勻組分的單組份長絲的製備和性能表徵 The examples given below are for the purpose of illustrating the application only and are not intended to limit it. Although suitable methods and materials are described herein, methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present application. All parts, percentages, etc. are by weight unless otherwise indicated. Embodiment: Example 1 : Preparation and physical property test of PBT/PTT mixed polyester chemical fiber 1.1 Preparation and performance characterization of the single-component filament of uniform component

將聚對苯二甲酸丙二醇酯(市售商品名SORONA ®,特性黏度為1.02)切片與聚對苯二甲酸丁二醇酯切片(特性黏度為1.10),以不同比例物理混合,將混合的聚酯切片從進料口投入擠出機。擠出機為單螺杆擠出機,分為三個溫區,混合的聚酯原料在擠出機中經加熱、剪切,熔融後通過紡絲元件,由噴絲板擠出,集束後經第一拉伸輥和第二拉伸輥拉伸,最終經捲繞成型製成全延伸絲紗線(FDY)樣品。 Polytrimethylene terephthalate (commercially available under the trade name SORONA ® , with an intrinsic viscosity of 1.02) and polybutylene terephthalate (with an intrinsic viscosity of 1.10) were physically mixed in different proportions, and the mixed poly The ester chips are fed into the extruder from the feed port. The extruder is a single-screw extruder, which is divided into three temperature zones. The mixed polyester raw materials are heated and sheared in the extruder, and after melting, they pass through the spinning element and are extruded from the spinneret. The first stretching roll and the second stretching roll are stretched, and finally wound into a fully extended filament yarn (FDY) sample.

單獨採用聚對苯二甲酸丙二醇酯切片作為原料投入擠出機,作為對照的聚對苯二甲酸丙二醇酯全延伸絲紗線。單獨採用聚對苯二甲酸丁二醇酯切片作為原料投入擠出機,作為對照的聚對苯二甲酸丁二醇酯全延伸絲紗線。所述全延伸絲紗線規格均為75D/72f(紗線粗細為75旦尼爾,噴絲孔數為72孔)。樣品和對照品製程參數如表1所示。 1 含有不同 PBT/PTT 配比的單組份長絲樣品和對照品製程參數 製程參數    樣品名稱 PBT/PTT混合配比 擠出機三溫區溫(℃) 第一拉伸輥速度 第一拉伸輥溫度 第二拉伸輥速度 第二拉伸輥溫度(℃) 捲繞機速度 實驗樣1-1-1(B90) 90/10 250/255/260 2300 50 3020 120 2860 實驗樣1-1-2(B80) 80/20 250/255/260 2300 50 3020 120 2860 實驗樣1-1-3(B60) 60/40 250/255/260 2300 50 3020 120 2910 實驗樣1-1-4(B40) 40/60 250/255/260 2200 50 2945 124 2940 實驗樣1-1-5(B20) 20/80 250/255/260 2250 50 2990 126 3000 對照樣1-1-6(PBT) 100/0 250/255/260 2300 50 3060 116 2860 對照樣1-1-7(PTT) 0/100 250/255/258 2350 55 3020 120 2950 Separately adopt poly(trimethylene terephthalate) chip as raw material to put into extruder, as contrasting poly(trimethylene terephthalate) fully extended filament yarn. Separately adopt polybutylene terephthalate chip as raw material to put into extruder, as the polybutylene terephthalate fully extended filament yarn of contrast. The specifications of the fully extended silk yarns are all 75D/72f (the thickness of the yarn is 75 deniers, and the number of spinneret holes is 72 holes). The process parameters of samples and reference substances are shown in Table 1. Table 1 contains the single-component filament samples and reference substance process parameters of different PBT/PTT ratios Process parameters Sample name PBT/PTT mixing ratio Extruder three temperature zone temperature (℃) The speed of the first stretching roller The temperature of the first stretching roll Second stretching roller speed Second stretching roll temperature (°C) Winder speed Experimental sample 1-1-1 (B90) 90/10 250/255/260 2300 50 3020 120 2860 Experimental sample 1-1-2 (B80) 80/20 250/255/260 2300 50 3020 120 2860 Experimental sample 1-1-3 (B60) 60/40 250/255/260 2300 50 3020 120 2910 Experimental sample 1-1-4 (B40) 40/60 250/255/260 2200 50 2945 124 2940 Experimental sample 1-1-5 (B20) 20/80 250/255/260 2250 50 2990 126 3000 Control 1-1-6 (PBT) 100/0 250/255/260 2300 50 3060 116 2860 Control 1-1-7 (PTT) 0/100 250/255/258 2350 55 3020 120 2950

經觀察,可以獲得條幹均勻的全延伸絲紗線(FDY)樣品。It was observed that fully drawn yarn (FDY) samples with evenness and uniformity could be obtained.

進一步地,對上述全延伸絲紗線的性能進行分析,所得結果如表2所示。 2 含有不同 PBT/PTT 配比的單組份長絲樣品和對照品的性能 參數    樣品名稱 斷裂強度(CN/dtex) 斷裂伸長 (%) 楊氏模量(cN) 纖維沸縮% 實驗樣1-1-1(B90) 3.04 56.88 28.22 7.24 實驗樣1-1-2(B80) 2.93 56.19 29.58 7.95 實驗樣1-1-3(B60) 3.07 52.01 29.40 12.38 實驗樣1-1-4(B40) 2.98 55.79 27.94 11.26 實驗樣1-1-5(B20) 2.56 60.60 25.16 7.85 對照樣1-1-6(PBT) 3.10 54.83 24.51 6.24 對照樣1-1-7(PTT) 2.85 56.75 22.62 7.24 Further, the performance of the above-mentioned fully extended silk yarn was analyzed, and the obtained results are shown in Table 2. Table 2 contains the performance of the single-component filament sample and reference substance of different PBT/PTT ratios Parameter Sample name Breaking strength (CN/dtex) Elongation at break (%) Young's modulus (cN) Fiber shrinkage % Experimental sample 1-1-1 (B90) 3.04 56.88 28.22 7.24 Experimental sample 1-1-2 (B80) 2.93 56.19 29.58 7.95 Experimental sample 1-1-3 (B60) 3.07 52.01 29.40 12.38 Experimental sample 1-1-4 (B40) 2.98 55.79 27.94 11.26 Experimental sample 1-1-5 (B20) 2.56 60.60 25.16 7.85 Control 1-1-6 (PBT) 3.10 54.83 24.51 6.24 Control 1-1-7 (PTT) 2.85 56.75 22.62 7.24

將上述所得的部分全延伸絲紗線(FDY)樣品和對照品進一步編織成襪,並進行襪筒染色。染色採用100℃保持45min的條件,具體升溫、降溫及後處理程序經過如下步驟:在室溫下,以1℃/min速率,升溫至40℃並保持10min,後繼續以1℃/min速率,升溫至70℃並保持10min,最後以1℃/min速率,升溫至100℃保持45min,後採用2-3℃/min降溫至80℃,在80℃溫度下,經1g/L純鹼處理10min,再經1g/L中性洗滌液處理10min,最後室溫水洗5min完成染色。染料採用浙江德歐化工製造有限公司,分散豔藍E-4R,1.2%濃度經相同染色工藝,對部分實驗樣和對照樣所取得的色深進行測量,結果如表3所示。 3 含有不同 PBT/PTT 配比的單組份長絲樣品和對照品的染色性能 樣品名稱 實驗樣1-1-1(B90) 實驗樣1-1-2(B80) 實驗樣1-1-3(B60) 實驗樣1-1-4(B40) 對照樣1-1-6(PBT) 對照樣1-1-7(PTT) 色深 4.0 4.0 4.5 4.5 3.5 2.5 The partial fully extended silk yarn (FDY) samples obtained above and the reference product were further knitted into socks, and the socks tubes were dyed. The dyeing adopts the condition of 100°C for 45min. The specific heating, cooling and post-treatment procedures go through the following steps: at room temperature, at a rate of 1°C/min, the temperature is raised to 40°C and maintained for 10 minutes, and then continue at a rate of 1°C/min. Raise the temperature to 70°C and keep it for 10 minutes, and finally raise the temperature to 100°C at a rate of 1°C/min and keep it for 45 minutes, then cool it down to 80°C at 2-3°C/min, and treat it with 1g/L soda ash for 10 minutes at 80°C. Then treated with 1g/L neutral washing solution for 10 minutes, and finally washed with water at room temperature for 5 minutes to complete the dyeing. The dye is Disperse Brilliant Blue E-4R from Zhejiang Deou Chemical Manufacturing Co., Ltd., with a concentration of 1.2%. After the same dyeing process, the color depth of some experimental samples and control samples was measured. The results are shown in Table 3. Table 3 contains the dyeing properties of single-component filament samples and reference substances of different PBT/PTT ratios sample name Experimental sample 1-1-1 (B90) Experimental sample 1-1-2 (B80) Experimental sample 1-1-3 (B60) Experimental sample 1-1-4 (B40) Control 1-1-6 (PBT) Control 1-1-7 (PTT) color depth 4.0 4.0 4.5 4.5 3.5 2.5

上述色深結果顯示,混合聚酯化學纖維材料具有更好的染色效果,色深值更高,且不同聚酯較大比例混合時,即混合比例接近50/50時,染色加深的效果更明顯,此時染色效果優於不同聚酯較小比例混合時,即混合比例遠離50/50時的染色效果。 1.2 雙組份複合長絲的製備和性能表徵 The above color depth results show that the mixed polyester chemical fiber material has a better dyeing effect, and the color depth value is higher, and when different polyesters are mixed in a larger proportion, that is, when the mixing ratio is close to 50/50, the dyeing deepening effect is more obvious , the dyeing effect at this time is better than that when different polyesters are mixed in a smaller proportion, that is, the dyeing effect when the mixing ratio is far from 50/50. 1.2 Preparation and performance characterization of bicomponent composite filament

與實施例1中1.1部分所述的製備方法類似,將聚對苯二甲酸丙二醇酯(市售商品名SORONA ®,特性黏度為1.02)切片與聚對苯二甲酸丁二醇酯切片(特性黏度為1.10),以不同比例物理混合,將混合的聚酯切片從進料口投入擠出機。擠出機為單螺杆擠出機,分為三個溫區,混合的聚酯原料在擠出機中經加熱、剪切、熔融。 Similar to the preparation method described in part 1.1 of Example 1, polytrimethylene terephthalate (commercially available under the trade name SORONA ® , intrinsic viscosity is 1.02) chips and polybutylene terephthalate chips (intrinsic viscosity is 1.10), physically mixed in different proportions, and put the mixed polyester chips into the extruder from the feed port. The extruder is a single-screw extruder, which is divided into three temperature zones. The mixed polyester raw materials are heated, sheared and melted in the extruder.

區別在於,所得混合聚酯的熔體,與在另一擠出機中經加熱、剪切和熔融的PET熔體共擠,再經紡絲組件,由噴絲板擠出。依此方法,將混合聚酯與PET以50/50比例,一併製成雙組分複合長絲。所述雙組分複合長絲為全延伸絲紗線(FDY)樣品。The difference is that the resulting mixed polyester melt is co-extruded with PET melt that has been heated, sheared and melted in another extruder, and then passed through the spinning assembly and extruded from the spinneret. According to this method, the mixed polyester and PET are made into a two-component composite filament at a ratio of 50/50. The bicomponent composite filaments were fully drawn yarn (FDY) samples.

單獨採用聚對苯二甲酸丙二醇酯切片作為原料投入擠出機,依上述方法製成比例為50/50的PTT與PET雙組分複合長絲的全延伸絲紗線樣品作為對照。單獨採用聚對苯二甲酸丁二醇酯切片作為原料投入擠出機,依上述方法製成比例為50/50的PBT與PET雙組分複合長絲的全延伸絲紗線樣品作為對照。所述雙組分複合長絲為全延伸絲紗線(FDY)對照品。Polytrimethylene terephthalate slices were used alone as raw materials and fed into the extruder, and a fully extended yarn sample of PTT and PET bicomponent composite filaments with a ratio of 50/50 was prepared as a control according to the above method. Polybutylene terephthalate chips were used alone as raw materials and fed into the extruder, and a fully extended yarn sample of PBT and PET bicomponent composite filaments with a ratio of 50/50 was made according to the above method as a control. The bicomponent composite filament is a fully extended filament yarn (FDY) reference product.

上述雙組分複合長絲的全延伸絲紗線樣品和對照品採用如表4所示的參數,規格均為75D/36f。 4 雙組分複合長絲樣品和對照品的製程參數 參數       樣品名稱 樣品中混合聚酯中PBT/PTT實際占比 樣品聚酯組成 PET/(PBT/PTT) 第一拉伸輥速度 第一拉伸輥溫度 第二拉伸輥速度 第二拉伸輥溫度 捲繞機速度 實驗樣1-2-1 (bico B70) 72.1/27.9 50/(36/14) 1600 78 4120 170 4055 實驗樣1-2-2 (bico B50) 50.8/49.2 50/(25/25) 1500 78 4380 175 4295 實驗樣1-2-3 (bico B40) 38/62 50/(19/31) 1450 78 4340 175 4295 實驗樣1-2-4 (bico B30) 27.6/72.4 50/(14/36) 1350 78 4340 175 4295 對照樣1-2-5 (bico PBT) 100/0 50/(50/0) 2000 78 4050 168 4000 對照樣1-2-6 (bico PTT) 0/100 50/(0/50) 1300 78 4150 170 4055 The parameters shown in Table 4 were used for the full-stretch yarn samples and reference products of the above-mentioned bicomponent composite filaments, and the specifications were both 75D/36f. Table 4 The process parameters of the two-component composite filament sample and reference substance Parameter Sample name The actual proportion of PBT/PTT in the mixed polyester in the sample Sample polyester composition PET/(PBT/PTT) The speed of the first stretching roller The temperature of the first stretching roll Second stretching roller speed Second stretching roll temperature Winder speed Experimental sample 1-2-1 (bico B70) 72.1/27.9 50/(36/14) 1600 78 4120 170 4055 Experimental sample 1-2-2 (bico B50) 50.8/49.2 50/(25/25) 1500 78 4380 175 4295 Experimental sample 1-2-3 (bico B40) 38/62 50/(19/31) 1450 78 4340 175 4295 Experimental sample 1-2-4 (bico B30) 27.6/72.4 50/(14/36) 1350 78 4340 175 4295 Control 1-2-5 (bico PBT) 100/0 50/(50/0) 2000 78 4050 168 4000 Control 1-2-6 (bico PTT) 0/100 50/(0/50) 1300 78 4150 170 4055

進一步地,對上述雙組分複合長絲樣品的性能進行分析,所得結果如表5所示。 5 雙組分複合長絲樣品和對照品的性能 參數       樣品名稱 斷裂強度(CN/dtex) 斷裂伸長 (%) 楊氏模量(cN) Cca @ 90C / % CS @ 90C / % Cca @ 120C / % CS @ 120C / % CCb / % 實驗樣1-2-1 (bico B70) 3.47 27.28 51 38.0 6.4 26.05 11.5 7.5 實驗樣1-2-2 (bico B50) 3.60 23.66 53 38.0 7.0 26.8 12.3 5.7 實驗樣1-2-3 (bico B40) 3.37 26.87 52 31.0 4.7 24.5 10.7 3.7 實驗樣1-2-4 (bico B30) 3.22 22.69 52 35.2 5.2 26.2 10.5 11.5 對照樣1-2-5 (bico PBT) 3.38 (3.2-3.5) 20.38 (18-25) 50 38.9 4.1 25.6 8.6 24 對照樣1-2-6 (bico PTT) 3.34 (3.2-3.5) 28.7 (25-30) 45 57.1 7.7 38.4 13.8 22.7 1.3 機織布的製備和性能表徵 Further, the properties of the above two-component composite filament samples were analyzed, and the results are shown in Table 5. The performance of table 5 two-component composite filament sample and reference substance Parameter Sample name Breaking strength (CN/dtex) Elongation at break (%) Young's modulus (cN) Cca @ 90C / % CS @ 90C / % Cca @ 120C / % CS @ 120C / % CCb / % Experimental sample 1-2-1 (bico B70) 3.47 27.28 51 38.0 6.4 26.05 11.5 7.5 Experimental sample 1-2-2 (bico B50) 3.60 23.66 53 38.0 7.0 26.8 12.3 5.7 Experimental sample 1-2-3 (bico B40) 3.37 26.87 52 31.0 4.7 24.5 10.7 3.7 Experimental sample 1-2-4 (bico B30) 3.22 22.69 52 35.2 5.2 26.2 10.5 11.5 Control 1-2-5 (bico PBT) 3.38 (3.2-3.5) 20.38 (18-25) 50 38.9 4.1 25.6 8.6 twenty four Control 1-2-6 (bico PTT) 3.34 (3.2-3.5) 28.7 (25-30) 45 57.1 7.7 38.4 13.8 22.7 1.3 Preparation and performance characterization of woven fabrics

將上述獲得的雙組分複合長絲(實驗樣1-2-1、實驗樣1-2-2、實驗樣1-2-3和實驗樣1-2-4)與PET紗線,共同編織成織布。The two-component composite filament obtained above (experimental sample 1-2-1, experimental sample 1-2-2, experimental sample 1-2-3 and experimental sample 1-2-4) and PET yarn are braided together into fabric.

織布的編織方法:經向採用規格為75D/72f的PET拉伸變形紗線,緯向採用上述獲得的規格為75D/36f的雙組分複合長絲與規格為150D/288f的PET拉伸變形紗線,兩者比例為3:1。The weaving method of the weaving fabric: the warp direction adopts the stretched PET yarn with the specification of 75D/72f, and the weft direction adopts the above-mentioned bicomponent composite filament with the specification of 75D/36f and the PET stretched yarn with the specification of 150D/288f Textured yarn, the ratio of the two is 3:1.

對照則單獨採用聚對苯二甲酸丙二醇酯切片作為原料投入擠出機,依上述方法製成PTT與PET雙組分複合長絲,其中PET與PTT的比例為60/40。再採用與上述相同的織物編織方法,將所得的雙組分複合長絲的全延伸絲紗線混合編織,製成織布,作為對照織布。As a control, polytrimethylene terephthalate slices were used as raw materials and put into the extruder, and PTT and PET bicomponent composite filaments were made according to the above method, wherein the ratio of PET to PTT was 60/40. Using the same fabric weaving method as above, the fully extended silk yarns of the obtained bicomponent composite filaments were mixed and woven to make a woven fabric as a contrast woven fabric.

對所得製成織物進行物性分析,結果如表6所示。 6 雙組分複合長絲樣品和對照片製成織物的物性 織布名稱 實驗樣1-3-1 實驗樣1-3-2 實驗樣1-3-3 實驗樣1-3-4 對照樣1-3-5 雙組分複合長絲組成 (PET/PBT-PTT) 50/(36/14) 50/(25/25) 50/(19/31) 50/(14/36) 60/(0/40) 混合聚酯化學纖維 實驗樣1-2-1 (bico B70) 實驗樣1-2-2 (bico B50) 實驗樣1-2-3 (bico B40) 實驗樣1-2-4 (bico B30) 單獨使用PTT 135℃/40min處理後寬度收縮, % 28.9 30.6 30.7 26.9 28.3 受力時伸長, % 13.2 12.8 13.2 10.8 13.2 1.4 雙組分複合長絲紗線織物的染色後彈性 The physical properties of the resulting fabric were analyzed, and the results are shown in Table 6. Table 6 two-component composite filament sample and the physical properties of the fabric made from the photo weaving name Experimental sample 1-3-1 Experimental sample 1-3-2 Experimental sample 1-3-3 Experimental sample 1-3-4 Control 1-3-5 Two-component composite filament composition (PET/PBT-PTT) 50/(36/14) 50/(25/25) 50/(19/31) 50/(14/36) 60/(0/40) Mixed polyester chemical fiber Experimental sample 1-2-1 (bico B70) Experimental sample 1-2-2 (bico B50) Experimental sample 1-2-3 (bico B40) Experimental sample 1-2-4 (bico B30) PTT alone Width shrinkage after 135℃/40min treatment, % 28.9 30.6 30.7 26.9 28.3 Elongation under force, % 13.2 12.8 13.2 10.8 13.2 1.4 Dyeing elasticity of bicomponent composite filament yarn fabric

採用上述獲得的部分75D雙組分複合長絲樣品(實驗樣1-2-2和實驗樣1-2-4)和對照品(對照樣1-2-5和對照樣1-2-6)作為緯向紗線。另選規格為150D的PET拉伸變形紗線作為經向紗線,分別以不同機織密度對上述經向和緯向紗線進行紡織,以獲得鬆緊度不同的織物樣品,所述樣品規格均為3/2 RH Twill。Using the above obtained part of the 75D two-component composite filament sample (experimental sample 1-2-2 and experimental sample 1-2-4) and reference substance (control sample 1-2-5 and control sample 1-2-6) as weft yarns. Another specification is 150D PET stretch-textured yarn as the warp yarn, and the above-mentioned warp and weft yarns are woven with different weaving densities respectively to obtain fabric samples with different tightness, and the sample specifications are 3/2 RH Twill.

對所獲得的織物樣品進行染色,測量其在染色後的彈性,如下表7所示。 7 染色後的彈性 織布鬆緊度 織物密度 織布名稱 實驗樣1-4-1 實驗樣1-4-2 對照樣1-4-3 對照樣1-4-4 雙組分複合長絲樣品 實驗樣1-2-2 實驗樣1-2-4 對照樣1-2-5 對照樣1-2-6 混合聚酯化學纖維組成 (PBT-PTT) 50.8/49.2 27.6/72.4 100/0 0/100 雙組分複合長絲組成 (PET/PBT-PTT) 50/(25/25) 50/(14/36) 50/(50/0) 50/(0/50) 鬆散 126×115 染色後彈性% 41.6 39.2 37.6 45.6 中等 135×115 染色後彈性% 31.2 29.6 34.8 35.2 較緊 150×115 染色後彈性% 24 22.4 26.0 26.8 極緊 165×115 染色後彈性% 17.6 16.8 19.6 19.2 The obtained fabric samples were dyed, and their elasticity after dyeing was measured, as shown in Table 7 below. Table 7 Elasticity after dyeing Weaving tightness fabric density weaving name Experimental sample 1-4-1 Experimental sample 1-4-2 Control 1-4-3 Control 1-4-4 Two-component composite filament sample Experimental sample 1-2-2 Experimental sample 1-2-4 Control 1-2-5 Control 1-2-6 Mixed polyester chemical fiber composition (PBT-PTT) 50.8/49.2 27.6/72.4 100/0 0/100 Two-component composite filament composition (PET/PBT-PTT) 50/(25/25) 50/(14/36) 50/(50/0) 50/(0/50) loose 126×115 Elasticity% after dyeing 41.6 39.2 37.6 45.6 medium 135×115 Elasticity% after dyeing 31.2 29.6 34.8 35.2 tighter 150×115 Elasticity% after dyeing twenty four 22.4 26.0 26.8 extremely tight 165×115 Elasticity% after dyeing 17.6 16.8 19.6 19.2

綜合上述實驗結果可以發現,本申請的混合聚酯化學纖維材料,雖然經物理混合不同種的聚酯進行投料,但可以獲得均勻的物料,並製得條幹均勻的纖維。其紡織速度等製程參數是工業上可接受的,與現有常見紡織材料的參數相當。本申請的混合聚酯化學纖維材料,可以取得良好的染色效果,同時其強度、彈性、收縮特性等物理性質也是可接受的。 實施例 2 PTT 混合不同聚酯的樣品及性能 Based on the above experimental results, it can be found that although the mixed polyester chemical fiber material of the present application is fed by physically mixing different kinds of polyesters, a uniform material can be obtained and even fibers with evenness can be obtained. The process parameters such as the weaving speed are acceptable in the industry, and are equivalent to the parameters of the existing common textile materials. The mixed polyester chemical fiber material of the present application can achieve good dyeing effect, and its physical properties such as strength, elasticity and shrinkage characteristics are also acceptable. Embodiment 2 : PTT mixes the sample and performance of different polyesters

參照採用實施例1中的方法,製得PTT/PBT混合聚酯化學纖維和PTT/PET混合聚酯化學纖維。以單獨使用PTT的化學纖維作為對照。採用相同加工工藝製備上述三種化學纖維材料的紗線,並將其進一步製成織物。織物規格均為40s(40支)。Referring to the method in Example 1, PTT/PBT mixed polyester chemical fiber and PTT/PET mixed polyester chemical fiber were prepared. The chemical fiber using PTT alone was used as a control. The same processing technology is used to prepare the yarns of the above three chemical fiber materials, and further make them into fabrics. The fabric specifications are all 40s (40 counts).

對所得織物進行染色,染色均在90℃溫度下進行,升溫、降溫和後處理程序參照實施例1中步驟。染料採用3%的深藍色(Navy Blue)。染色後經整理獲得經染色的織物。染色效果如圖1所示。The obtained fabric was dyed, and the dyeing was all carried out at a temperature of 90° C., and the temperature rising, cooling and post-treatment procedures were referred to the steps in Example 1. The dye is 3% dark blue (Navy Blue). Finishing after dyeing to obtain a dyed fabric. The dyeing effect is shown in Figure 1.

針對上述PTT/PBT混合聚酯化學纖維、PTT/PBT混合聚酯化學纖維以及單獨使用PTT的對照進行斷裂強度、斷裂伸長率、煮沸寬度收縮、起毛起球評級、染色強度的測量,結果如表8所示。 8 不同聚酯混合樣品的特性 樣品 實驗樣2-1 實驗樣2-2 對照樣2-3 纖維組成 PTT/PBT配比50/50 PTT/PET配比50/50 單獨使用PTT 斷裂強度(cN/Tex) 13.3 21.6 16 斷裂伸長率% 33 28.7 49.2 纖維沸縮% 11.7 15.1 8.7 起球起毛評級 2 3 2-3 染色強度% 100% 70% 18% For above-mentioned PTT/PBT mixed polyester chemical fiber, PTT/PBT mixed polyester chemical fiber and the contrast that uses PTT alone to carry out the measurement of breaking strength, elongation at break, boiling width shrinkage, pilling rating, dyeing strength, the results are shown in the table 8. Table 8 Characteristics of different polyester blend samples sample Experimental sample 2-1 Experimental sample 2-2 Control sample 2-3 fiber composition PTT/PBT ratio 50/50 PTT/PET ratio 50/50 PTT alone Breaking strength (cN/Tex) 13.3 21.6 16 Elongation at break% 33 28.7 49.2 Fiber shrinkage % 11.7 15.1 8.7 Pilling Rating 2 3 2-3 Staining strength% 100% 70% 18%

綜上可以看出,在純PTT中以物理混合的方式,添加一定比例的其他聚酯,可以明顯改善染色強度,同時在其他物性,如強度、收縮性、抗起毛起球方面,也取得了較優的性能,工業上是可接受的,具有極高的可行性。In summary, it can be seen that adding a certain proportion of other polyesters to pure PTT by physical mixing can significantly improve the dyeing strength. At the same time, other physical properties, such as strength, shrinkage, and pilling resistance, have also achieved good results Excellent performance, industrially acceptable, and extremely high feasibility.

特別地,與PTT中混入PET相比較而言,在PTT中混入PBT取得了相對更優的染色深度。 實施例 3 :混合聚酯化學纖維的染色性能 3.1 本申請混合聚酯化學纖維材料的染色色澤 In particular, the incorporation of PBT in PTT achieved relatively better depth of staining compared to incorporation of PET in PTT. Embodiment 3 : the dyeing performance of mixed polyester chemical fiber 3.1 the dyeing color and luster of this application mixed polyester chemical fiber material

參照實施例1中的製程製備PBT/PTT混合配比為40/60的混合聚酯化學纖維材料,所得混合聚酯化學纖維材料經紡紗製成單組份紗線、再經織襪和襪筒染色,獲得混合聚酯化學纖維材料的染色樣品。With reference to the process preparation in Example 1, the PBT/PTT mixing ratio is a mixed polyester chemical fiber material of 40/60, and the gained mixed polyester chemical fiber material is made into a single-component yarn through spinning, and then hosiery and socks are knitted Cylinder dyeing to obtain dyed samples of mixed polyester chemical fiber materials.

襪筒染色採用95℃,保持45min。升溫、降溫及後處理程序參照實施例1中的步驟。染料濃度為2%。Socks are dyed at 95°C for 45 minutes. Heating, cooling and post-processing procedures refer to the steps in Example 1. The dye concentration is 2%.

採用相同製程,但不使用PBT/PTT混合聚酯,而是分別單獨使用PBT和PTT作為對照。經相同的紡紗、織襪和襪筒染色工藝,得到純PBT染色對照品和純PTT染色對照品。Using the same process, but not using PBT/PTT mixed polyester, but using PBT and PTT alone as a control. Through the same spinning, hosiery and sock tube dyeing process, the pure PBT dyeing reference substance and the pure PTT dyeing reference substance were obtained.

對染色樣品和對照品,進行L、a和b值進行測量,所得結果如表9所示。 9 染色色澤 所用染料 混合聚酯化學纖維材料的染色樣品 純PBT染色對照品    純PTT染色對照品    纖維組成: PBT/PTT(配比40/60) 纖維組成: 單獨使用PBT 纖維組成: 單獨使用PTT    L* a* b* L* a* b* L* a* b* 安諾其(牌號Pink PUD) 57.74 57.4 18.44 64.6 40.53 5.85 58.48 52.84 18.38 安諾其(牌號Brill Red PUD) 40.77 61.58 34.93 41.06 58.07 30.12 49.89 56.84 25.75 安諾其(牌號Navy PUD-SD) 15.28 2.32 -9.87 18.66 2.21 -12.9 29.41 -4.41 -7.72 安諾其(牌號Orange PUD-SD) 42.45 44.54 43.03 42 40.73 42.8 50.07 29.38 35.49 安諾其(牌號T/Q Blue) 46.81 -14.17 -36.72 53.39 -17.2 -32.15 62.23 -15.63 -26.11 安諾其(牌號Blue) 21.41 8.2 -34.07 24.23 8.4 -36.74 27.15 1.8 -32.33 安諾其(牌號Dark black) 13.78 0.42 -1.46 16.08 -0.74 -1.85 20.33 -3.19 -1.47 安諾其(牌號Deep Red) 37 47.07 6.86 45.42 45.06 4.54 42.58 37.25 -0.31 安諾其(牌號Rose PUD) 21.5 36.86 -2.56 26.97 40.11 -3.58 51.12 36.95 1.79 For the dyed sample and reference substance, L, a and b values were measured, and the results are shown in Table 9. Table 9 Dyeing color dye used Dyeing sample of mixed polyester chemical fiber material Pure PBT staining control substance Pure PTT staining control Fiber composition: PBT/PTT (ratio 40/60) Fiber Composition: PBT alone Fiber composition: PTT alone L* a* b* L* a* b* L* a* b* Anoky (brand Pink PUD) 57.74 57.4 18.44 64.6 40.53 5.85 58.48 52.84 18.38 Anoky (Brill Red PUD) 40.77 61.58 34.93 41.06 58.07 30.12 49.89 56.84 25.75 Anoky (brand Navy PUD-SD) 15.28 2.32 -9.87 18.66 2.21 -12.9 29.41 -4.41 -7.72 Anoky (brand Orange PUD-SD) 42.45 44.54 43.03 42 40.73 42.8 50.07 29.38 35.49 Anoky (brand T/Q Blue) 46.81 -14.17 -36.72 53.39 -17.2 -32.15 62.23 -15.63 -26.11 Anoky (brand Blue) 21.41 8.2 -34.07 24.23 8.4 -36.74 27.15 1.8 -32.33 Anoky (brand Dark black) 13.78 0.42 -1.46 16.08 -0.74 -1.85 20.33 -3.19 -1.47 Anoky (brand Deep Red) 37 47.07 6.86 45.42 45.06 4.54 42.58 37.25 -0.31 Anoky (brand Rose PUD) 21.5 36.86 -2.56 26.97 40.11 -3.58 51.12 36.95 1.79

綜上,可以發現,相較於純PBT對照品和純PTT對照品,混合聚酯化學纖維的染色樣品取得了較優的染色色澤。在上述任何顏色中,混合聚酯染色樣品的L值均較低;在部分顏色中,混合聚酯染色樣品具有較高的a值,在部分顏色中,混合聚酯染色樣品具有較高的b值。 3.2 本申請混合聚酯化學纖維材料在不同染色工藝下的染色結果 In summary, it can be found that compared with the pure PBT reference substance and the pure PTT reference substance, the dyed sample of the mixed polyester chemical fiber has achieved better dyeing color. In any of the above colors, mixed polyester dyed samples have lower L values; in some colors, mixed polyester dyed samples have higher a values, and in some colors, mixed polyester dyed samples have higher b value. 3.2 The dyeing results of the mixed polyester chemical fiber materials in this application under different dyeing processes

參照實施例1中的方法,製備實驗樣1-3-1、實驗樣1-3-2、實驗樣1-3-3和實驗樣1-3-4的機織布;進行高壓染色,獲得高壓染色樣品3-2-1、高壓染色樣品3-2-2、高壓染色樣品3-2-3和高壓染色樣品3-2-4。With reference to the method in Example 1, prepare the woven fabrics of Experimental Sample 1-3-1, Experimental Sample 1-3-2, Experimental Sample 1-3-3 and Experimental Sample 1-3-4; carry out high-pressure dyeing to obtain High pressure dyed sample 3-2-1, high pressure dyed sample 3-2-2, high pressure dyed sample 3-2-3 and high pressure dyed sample 3-2-4.

高壓染色採用如下方法:染料在60℃時加入,隨後以1.5℃/min的速率提高溫度至98℃,保持15min,後進一步以0.7℃/min的速率提高溫度至135℃並保持45min,最後以2℃/min速率冷卻至80℃,完成染色。High-pressure dyeing adopts the following method: the dye is added at 60°C, then the temperature is raised to 98°C at a rate of 1.5°C/min, and kept for 15 minutes, and then the temperature is further raised to 135°C at a rate of 0.7°C/min and kept for 45 minutes, and finally Cool at a rate of 2°C/min to 80°C to complete dyeing.

採用對照樣1-2-5雙組分複合長絲和對照樣1-2-6雙組分複合長絲,以相同的方式製成機織布,並採用相同條件進行高壓染色,分別得到PBT高壓染色對照品和PTT高壓染色對照品。Use the control sample 1-2-5 two-component composite filament and the control sample 1-2-6 two-component composite filament to make woven fabrics in the same way, and use the same conditions for high-pressure dyeing to obtain PBT respectively. High pressure staining control substance and PTT high pressure staining control substance.

所得的混合聚酯化學纖維的高壓染色樣品、PBT高壓染色對照品和PTT高壓染色對照品,色深結果如表10所示。染色效果如圖2所示。 10 高壓染色的色深 樣品名稱 高壓染色樣品3-2-1 高壓染色樣品3-2-2 高壓染色樣品3-2-3 高壓染色樣品3-2-4 PBT高壓染色對照品 PBT高壓染色對照品 混合聚酯化學纖維組成(PBT-PTT) 70/30 50/50 40/60 30/70 100/0 0/100 雙組分複合長絲 實驗樣1-2-1 實驗樣1-2-2 實驗樣1-2-3 實驗樣1-2-4 對照樣1-2-5 對照樣1-2-6 雙組分複合長絲組成 (PET/PBT-PTT) 50/(36/14) 50/(25/25) 50/(19/31) 50/(14/36) 50/(50/0) 50/(0/50) 色深 3.5 4.5 4.0 3.5 3.0 3.0 The resulting high-pressure dyed samples of the mixed polyester chemical fibers, the PBT high-pressure dyed reference substance and the PTT high-pressure dyed reference substance, the color depth results are shown in Table 10. The dyeing effect is shown in Figure 2. Table 10 Color depth of high pressure dyeing sample name High pressure dyeing sample 3-2-1 High pressure dyeing sample 3-2-2 High pressure dyeing sample 3-2-3 High Pressure Dyeing Sample 3-2-4 PBT high pressure staining control substance PBT high pressure staining control substance Mixed polyester chemical fiber composition (PBT-PTT) 70/30 50/50 40/60 30/70 100/0 0/100 bicomponent composite filament Experimental sample 1-2-1 Experimental sample 1-2-2 Experimental sample 1-2-3 Experimental sample 1-2-4 Control 1-2-5 Control 1-2-6 Two-component composite filament composition (PET/PBT-PTT) 50/(36/14) 50/(25/25) 50/(19/31) 50/(14/36) 50/(50/0) 50/(0/50) color depth 3.5 4.5 4.0 3.5 3.0 3.0

參照實施例1中的方法,分別製備PBT與PTT配比為80/20和60/40混合聚酯化學纖維材料。將所得的混合聚酯化學纖維材料再以50/50的配比與PET紗線,一起紡製成雙組分複合長絲。Referring to the method in Example 1, the blended polyester chemical fiber materials with PBT and PTT ratios of 80/20 and 60/40 were prepared respectively. The obtained mixed polyester chemical fiber material is spun together with PET yarn at a ratio of 50/50 to form a bicomponent composite filament.

分別單獨使用PBT和PTT,與PET以50/50配比一起紡製成雙組分複合長絲作為對照。PBT and PTT were used alone, and PET was spun into bicomponent composite filaments at a ratio of 50/50 as a control.

將上述雙組分複合長絲紗線樣品和對照品,經針織織成織襪,再經襪筒染色,對所得樣品和對照品進行常壓進行染色。染色方法與實施例1中襪筒染色方法相同。所得結果如圖3所示,色深如表11所示。 11 常壓染色的色深 混合聚酯化學纖維組成(PBT-PTT) 0/100 60/40 80/20 100/0 雙組分複合長絲組成 (PET/PBT-PTT) 50(0/50) 50/(30/20) 50/(40/10) 50/5(0/0) 色深 2.5 4.5 4.0 3.5 The above-mentioned two-component composite filament yarn sample and reference product were knitted into hosiery, and then dyed through the sock tube, and the obtained sample and reference product were dyed under normal pressure. The dyeing method is the same as the sock tube dyeing method in Example 1. The obtained results are shown in Figure 3, and the color depth is shown in Table 11. Table 11 Color depth of normal pressure dyeing Mixed polyester chemical fiber composition (PBT-PTT) 0/100 60/40 80/20 100/0 Two-component composite filament composition (PET/PBT-PTT) 50(0/50) 50/(30/20) 50/(40/10) 50/5(0/0) color depth 2.5 4.5 4.0 3.5

綜上,在常壓(100℃)條件下,混合聚酯化學纖維材料即可獲得良好的染色,無需在高壓(135℃)下進行染色;而對照品在常溫常壓下無法獲得良好染色。In summary, under normal pressure (100°C), good dyeing can be obtained by mixing polyester chemical fiber materials, without dyeing under high pressure (135°C); while the control product cannot obtain good dyeing under normal temperature and pressure.

此外,上述結果顯示無論在常壓條件下染色還是高壓條件下染色,混合聚酯化學纖維材料均展示更優的染色效果,更高的色深值。同時,當兩者以接近平均的較大比例混合時,染色效果的加強作用要優於兩者以不平均的較小比例的混合。例如比例為50/50的混合效果,顯著優於40/60;比例為40/60的效果顯著優於30/70或70/30。In addition, the above results show that whether dyed under normal pressure or high pressure, the mixed polyester chemical fiber material shows better dyeing effect and higher color depth. At the same time, when the two are mixed in a large proportion close to the average, the dyeing effect is enhanced better than when the two are mixed in a small uneven proportion. For example, the mixing effect of 50/50 is significantly better than 40/60; the effect of 40/60 is significantly better than 30/70 or 70/30.

據信,將PTT與PBT進行物理混合後投料,可以影響整個熔體體系的結晶,當穩定結晶程度降低時,更易染色,在相對較溫和條件下,例如,常壓或較低溫度下,即可形成良好的染色效果。當兩者較大比例混合時,相對於小比例混合,將更大程度降低穩定結晶,因此,當兩者較大比例混合時,染色效果更佳。It is believed that the physical mixing of PTT and PBT can affect the crystallization of the entire melt system. When the degree of stable crystallization is reduced, it is easier to dye. Under relatively mild conditions, such as normal pressure or lower temperature, that is Can form a good dyeing effect. When the two are mixed in a large proportion, the stable crystallization will be reduced to a greater extent than when the two are mixed in a small proportion. Therefore, when the two are mixed in a large proportion, the dyeing effect is better.

在紡織染色領域,使用分散染料進行染色的時候,採用低於100℃的染色溫度,則無需加壓。而如果化學纖維材料要求更高的染色溫度,則需要加壓設備。高溫和高壓,不僅增加了製程上的複雜性,也增加了成本,同時對纖維的性能也會帶來不良影響。因此混合聚酯化學纖維在較低溫度和常壓下所取得的顯著優於對照組的染色效果,可以解決紡織材料的染色困難。同時,由於獲得良好染色效果,不必經歷高溫高壓的染色條件,因而也可以避免紡織材料的其他性能由於經歷高溫高壓而受到損害。 3.3 本申請混合聚酯化學纖維材料的染色色牢度 In the field of textile dyeing, when using disperse dyes for dyeing, the dyeing temperature is lower than 100 ℃, and no pressure is needed. And if the chemical fiber material requires a higher dyeing temperature, pressurized equipment is required. High temperature and high pressure not only increase the complexity of the process, but also increase the cost, and also have a negative impact on the performance of the fiber. Therefore, the dyeing effect of the mixed polyester chemical fiber at lower temperature and normal pressure is significantly better than that of the control group, which can solve the dyeing difficulties of textile materials. At the same time, due to the good dyeing effect, it is not necessary to experience high temperature and high pressure dyeing conditions, so that other properties of the textile material can also be avoided from being damaged due to high temperature and high pressure. 3.3 Dyeing color fastness of mixed polyester chemical fiber materials in this application

採用與實施例1中方法的製備PBT/PTT配比為50/50的混合聚酯化學纖維材料。將混合聚酯化學纖維材料的熔體製成短纖維。以70/30的比例,將竹纖維短纖維與上述PBT/PTT混合聚酯的短纖維混紡製成混紡紗線樣品(以下簡稱「70/30竹纖/混聚酯混紡紗線」)。A mixed polyester chemical fiber material with a PBT/PTT ratio of 50/50 as prepared by the method in Example 1 was adopted. The melt of mixed polyester chemical fiber material is made into staple fiber. In the ratio of 70/30, bamboo fiber short fibers were blended with the above-mentioned PBT/PTT mixed polyester short fibers to make a blended yarn sample (hereinafter referred to as "70/30 bamboo fiber/blended polyester blended yarn").

採用純PTT紗線作為對照,將相同的竹纖維短纖維與純PTT紗線以70/30比例混紡製成混紡紗線樣品(以下簡稱「70/30竹纖/PTT紗線混紡紗線」)。Using pure PTT yarn as a control, the same bamboo fiber staple fiber was blended with pure PTT yarn at a ratio of 70/30 to make a blended yarn sample (hereinafter referred to as "70/30 bamboo fiber/PTT yarn blended yarn") .

將上述70/30竹纖/混聚酯混紡紗線與70/30竹纖/PTT紗線混紡紗線,以相同方法,織成針織織物(以下分別簡稱「70/30竹纖/混聚酯混紡紗線針織織物」和「70/30竹纖/PTT混紡紗線針織織物」),規格均為30s(30支)。The above-mentioned 70/30 bamboo fiber/polyester blended yarn and 70/30 bamboo fiber/PTT yarn blended yarn are woven into knitted fabrics in the same way (hereinafter referred to as "70/30 bamboo fiber/polyester blended yarn respectively") Blended yarn knitted fabric" and "70/30 bamboo fiber/PTT blended yarn knitted fabric"), the specifications are both 30s (30 counts).

對所得針織織物,分別採用110℃和100℃進行染色,升溫、降溫及後處理常式參照實施例1中的步驟。採用AATCC 8/ ATTCC 61方法評價經染色的針織織物的色牢度,結果如下表12所示。 12 色牢度 樣品 聚酯纖維組成 染色溫度 色變(洗) 沾色程度(洗) 乾摩擦色牢度 濕摩擦色牢度 70/30竹纖/混聚酯混紡紗線針織織物 PBT/PTT 配比為50/50 100℃ 4-5 3-4 3-4 3 110℃ 4-5 3-4 4 3 70/30竹纖/PTT混紡紗線針織織物 純PTT 100℃ 4-5 3-4 3-4 3 110℃ 4-5 3-4 3-4 3 The obtained knitted fabric was dyed at 110° C. and 100° C. respectively, and the heating, cooling and post-treatment routines refer to the steps in Example 1. The color fastness of the dyed knitted fabric was evaluated by AATCC 8/ATTCC 61 method, and the results are shown in Table 12 below. Table 12 Color Fastness sample Composition of polyester fibers dyeing temperature Discoloration (washing) Staining degree (wash) Color fastness to dry rubbing Color fastness to wet rubbing 70/30 bamboo/polyester blended yarn knitted fabric PBT/PTT ratio is 50/50 100°C 4-5 3-4 3-4 3 110°C 4-5 3-4 4 3 70/30 bamboo fiber/PTT blended yarn knitted fabric Pure PTT 100°C 4-5 3-4 3-4 3 110°C 4-5 3-4 3-4 3

上述結果顯示,本申請的混合聚酯化學纖維材料製成的紡織材料具有良好的色牢度,與現有的PTT紡織材料的色牢度基本相當。The above results show that the textile material made of the mixed polyester chemical fiber material of the present application has good color fastness, which is basically equivalent to the color fastness of the existing PTT textile material.

本領域通常要求紡織材料的色變>= 4,沾色程度>=3,由此可知,本申請的紡織材料的色牢度可以滿足要求。 實施例 4: 混合聚酯化學纖維混紡織物的性能 The field usually requires that the color change of textile materials>=4, and the degree of staining>=3, so it can be seen that the color fastness of the textile materials of the present application can meet the requirements. Embodiment 4: the performance of mixed polyester chemical fiber blended fabric

本領域常見混紡織物材料,不同紡織材料具有不同手感。採用不同紡織材料,例如,手感極佳的羊毛、具有蓬鬆感但手感粗糙腈綸、具有糯感的尼龍以及本申請的混合聚酯化學纖維材料製成混紡紗線,評價其性能。相較於前述現有的織物材料,如羊毛、腈綸和尼龍等,混合聚酯化學纖維材料手感適中。 4.1 混紡織物的製備 Blended fabric materials are commonly used in this field, and different textile materials have different handles. Different textile materials, such as wool with excellent hand feeling, acrylic fiber with fluffy but rough hand feeling, nylon with waxy feel and the mixed polyester chemical fiber material of this application are used to make blended yarns, and their properties are evaluated. Compared with the aforementioned existing fabric materials, such as wool, acrylic fiber and nylon, etc., the mixed polyester chemical fiber material has a moderate feel. 4.1 Preparation of blended fabrics

採用與實施例1中方法的製備PBT/PTT配比為50/50的混合聚酯化學纖維材料。將混合聚酯化學纖維材料的熔體制成短纖維(以下簡稱「混合聚酯纖維」)。A mixed polyester chemical fiber material with a PBT/PTT ratio of 50/50 as prepared by the method in Example 1 was adopted. The melt of the mixed polyester chemical fiber material is made into short fibers (hereinafter referred to as "mixed polyester fiber").

根據表13的紗線組成製備混紡紗線,並將混紡紗線進一步製成混紡織物,規格均為公支數42Nm。 13 混紡織物的紗線組成 混紡織物 混紡紗線組成 樣品4-1-1 50%羊毛,50%PBT/PTT混合聚酯纖維(PBT與PTT混合配比為50/50) 對照品4-1-2 50%羊毛,25%腈綸,25%尼龍 對照品4-1-3 50%羊毛,50% PET 4.2 混紡織物的手感 Blended yarns were prepared according to the yarn composition in Table 13, and the blended yarns were further made into blended fabrics, all of which had a common count of 42 Nm. Yarn composition of table 13 blended fabric blended fabric Composition of blended yarn Sample 4-1-1 50% wool, 50% PBT/PTT blended polyester fiber (the blending ratio of PBT and PTT is 50/50) Reference substance 4-1-2 50% wool, 25% acrylic, 25% nylon Reference substance 4-1-3 50% wool, 50% PET 4.2 Hand feeling of blended fabrics

上述混紡織物的手感進行分析。採用AATCC 202標準測試方法分析混紡織物樣品和對照品的韌性,光滑度和柔軟度,結果如下表14至表16所示。 14 混紡織物的韌性 等級 混紡織物 韌性 標準差 在0-100%範圍 1 樣品4-1-1 19.09 0.582 19.09% 2 對照品4-1-2 16.93 0.582 16.93% 3 對照品4-1-3 16.74 0.726 16.74% The handle of the above blended fabrics was analyzed. AATCC 202 standard test method was used to analyze the toughness, smoothness and softness of the blended fabric samples and reference products, and the results are shown in Table 14 to Table 16 below. Table 14 Tenacity of blended fabrics grade blended fabric toughness value standard deviation in the range of 0-100% 1 Sample 4-1-1 19.09 0.582 19.09% 2 Reference substance 4-1-2 16.93 0.582 16.93% 3 Reference substance 4-1-3 16.74 0.726 16.74%

上述韌性結果顯示,混紡織物樣品4-1-1更具韌性。本申請的混合聚酯化學纖維材料可以給混紡織物帶來更優的韌性值。The above toughness results show that the blended fabric sample 4-1-1 is more tough. The blended polyester chemical fiber material of the present application can bring better toughness value to the blended fabric.

根據ASTM最低要求,採用5份樣本,基於D.F值和0.050顯著性水準,關鍵值Tc=2.306,認為: 混紡織物樣品4-1-1與混紡織物對照品4-1-2在韌性上具有統計學上的顯著差異,因其T=5.886>Tc。 混紡織物樣品4-1-1的混紡織物對照品4-1-3在韌性上具有統計學上的顯著差異,因其T=5.652>Tc。 混紡織物對照品4-1-2與混紡織物對照品4-1-3在韌性上不具有統計學上的顯著差異,因其T=0.445<Tc。 15 混紡織物的柔軟性 等級 混紡織物 柔軟性 標準差 在0-100%範圍 1 樣品4-1-1 76.66 0.187 76.66% 2 對照品4-1-2 75.93 0.281 75.93% 3 對照品4-1-3 75.90 0.303 75.90% According to the ASTM minimum requirements, using 5 samples, based on the DF value and the 0.050 significance level, the key value Tc=2.306, it is considered that: the blended fabric sample 4-1-1 and the blended fabric reference product 4-1-2 have statistically significant toughness There is a significant difference in science because T=5.886>Tc. The blended fabric sample 4-1-1 and the blended fabric control 4-1-3 have a statistically significant difference in tenacity because T=5.652>Tc. There is no statistically significant difference in tenacity between the blended fabric control product 4-1-2 and the blended fabric control product 4-1-3, because T=0.445<Tc. Table 15 Softness of blended fabrics grade blended fabric softness value standard deviation in the range of 0-100% 1 Sample 4-1-1 76.66 0.187 76.66% 2 Reference substance 4-1-2 75.93 0.281 75.93% 3 Reference substance 4-1-3 75.90 0.303 75.90%

上述柔軟性結果顯示,混紡織物樣品4-1-1具有更高的柔軟度,更為柔軟。本申請的混合聚酯化學纖維材料可以給混紡織物帶來更優的柔軟性。The above softness results show that the blended fabric sample 4-1-1 has higher softness and is softer. The blended polyester chemical fiber material of the present application can bring better softness to blended fabrics.

根據ASTM最低要求,採用5份樣本,基於D.F值和0.050顯著性水準,關鍵值Tc=2.306,認為: 混紡織物樣品4-1-1與混紡織物對照品4-1-2在柔軟度上具有統計學上的顯著差異,因其T=4.887>Tc。 混紡織物樣品4-1-1的混紡織物對照品4-1-3在柔軟度上具有統計上的顯著差異,因其T=4.788>Tc。 混紡織物對照品4-1-2與混紡織物對照品4-1-3在柔軟度上不具有統計學上的顯著差異,因其T=0.138<Tc。 16 混紡織物的光滑性 等級 混紡織物 光滑性 標準差 在0-100%範圍 1 樣品4-1-1 68.66 0.077 68.66% 2 對照品4-1-2 68.31 0.174 68.31% 3 對照品4-1-3 68.29 0.215 68.29% According to the ASTM minimum requirements, using 5 samples, based on the DF value and the 0.050 significance level, the key value Tc=2.306, it is considered that: the blended fabric sample 4-1-1 and the blended fabric reference product 4-1-2 have the same softness Statistically significant difference because T=4.887>Tc. The blended fabric control 4-1-3 of the blended fabric sample 4-1-1 has a statistically significant difference in softness because T=4.788>Tc. There is no statistically significant difference in softness between the blended fabric control product 4-1-2 and the blended fabric control product 4-1-3, because T=0.138<Tc. Table 16 Smoothness of blended fabrics grade blended fabric smoothness value standard deviation in the range of 0-100% 1 Sample 4-1-1 68.66 0.077 68.66% 2 Reference substance 4-1-2 68.31 0.174 68.31% 3 Reference substance 4-1-3 68.29 0.215 68.29%

上述柔軟性結果顯示,混紡織物樣品4-1-1具有更高的光滑性,更為光滑。申請的混合聚酯化學纖維材料可以給混紡織物帶來更優的光滑性。The above softness results show that the blended fabric sample 4-1-1 has higher smoothness and is smoother. The applied blended polyester chemical fiber material can bring better smoothness to blended fabrics.

根據ASTM最低要求,採用5份樣本,基於D.F值和0.050顯著性水準,關鍵值Tc=2.306,認為: 混紡織物樣品4-1-1與混紡織物對照品4-1-2在光滑性上具有統計學上的顯著差異,因其T=4.086>Tc。 混紡織物樣品4-1-1的混紡織物對照品4-1-3在光滑性上具有統計上的顯著差異,因其T=3.604>Tc。 混紡織物對照品4-1-2與混紡織物對照品4-1-3在光滑性上不具有統計學上的顯著差異,因其T=0.160<Tc。 According to the minimum requirements of ASTM, using 5 samples, based on D.F value and 0.050 significance level, the key value Tc=2.306, it is considered that: The smoothness of the blended fabric sample 4-1-1 and the blended fabric reference product 4-1-2 has a statistically significant difference because T=4.086>Tc. The blended fabric control 4-1-3 of the blended fabric sample 4-1-1 has a statistically significant difference in smoothness because T=3.604>Tc. There is no statistically significant difference in smoothness between the blended fabric control product 4-1-2 and the blended fabric control product 4-1-3, because T=0.160<Tc.

綜合上述結果,可以發現,相較于現有紡織材料,本申請的混合聚酯化學纖維材料實現了更優的韌性、光滑性、柔軟性,其手感更好。 4.3 混紡織物的抗起毛起球特性 Based on the above results, it can be found that compared with the existing textile materials, the mixed polyester chemical fiber material of the present application has achieved better toughness, smoothness, softness and better hand feeling. 4.3 Anti-pilling properties of blended fabrics

對本實施例中混紡織物樣品4-1-1、混紡織物對照品4-1-2和混紡織物對照品4-1-3的抗起毛起 特性進行評價。採用相同的條件,分別將混紡織物樣品4-1-1、混紡織物對照品4-1-2和混紡織物對照品4-1-3製成織物片和成衣織物,並對所得織物片和成衣的抗起球抗起毛特性進行評價,測量其在不同翻轉數下的起球起毛評級值,結果見表17。 17 混紡織物的起球起毛評級    織物片 成衣織物 混紡織物 轉動7200轉 轉動14400轉 轉動7200轉 轉動14400轉 樣品4-1-1 3 2 3.5 2.5 對照品4-1-2 3 2 3.5 2.5 對照品4-1-3 3 2.5 3.0 2.5 The anti- pilling properties of blended fabric sample 4-1-1, blended fabric reference product 4-1-2 and blended fabric reference product 4-1-3 in this embodiment are evaluated. Using the same conditions, the blended fabric sample 4-1-1, the blended fabric reference sample 4-1-2 and the blended fabric reference sample 4-1-3 were made into fabric sheets and garment fabrics, and the obtained fabric sheets and garment The anti-pilling and anti-pilling properties of the anti-pilling and anti-fluffing properties were evaluated, and the pilling and fluffing rating values were measured under different turning numbers. The results are shown in Table 17. Table 17 Pilling and fluff rating of blended fabrics fabric piece Clothing fabric blended fabric Turn 7200 rpm Turn 14400 rpm Turn 7200 rpm Turn 14400 rpm Sample 4-1-1 3 2 3.5 2.5 Reference substance 4-1-2 3 2 3.5 2.5 Reference substance 4-1-3 3 2.5 3.0 2.5

混紡織物樣品4-1-1的起球起毛特性與兩個對照品相當。綜上可知,本申請的混合聚酯化學纖維材料,具有良好的抗起球起毛特性,與現有常見紡織材料的抗起球起毛特性相當,是可接受的。 4.4 混紡織物的尺寸穩定性 The pilling and fuzzing properties of the blended fabric sample 4-1-1 were comparable to those of the two controls. In summary, the blended polyester chemical fiber material of the present application has good anti-pilling and fuzzing properties, which are comparable to those of existing common textile materials and are acceptable. 4.4 Dimensional stability of blended fabrics

採用AATCC 135的方法評價本實施例中混紡織物樣品4-1-1、混紡織物對照品4-1-2和混紡織物對照品4-1-3的織物片的尺寸穩定性,在下述條件下測量縮水率,結果如表18所示。 18 尺寸穩定性 混紡織物 手洗/平乾(Hand wash/Flat dry) 機洗/滾乾(Machine wash/Tumble dry) 縱向 橫向 縱向 橫向 樣品4-1-1 -1.3% -1.1% -3.2% -2.4% 對照品4-1-2 -1.7% -1.7% -4.8% -2.3% 對照品4-1-3 -1.6% -1.7% -4.7% -1.2% Adopt the method of AATCC 135 to evaluate the dimensional stability of the fabric sheet of blended fabric sample 4-1-1, blended fabric reference product 4-1-2 and blended fabric reference product 4-1-3 in the present embodiment, under the following conditions The shrinkage was measured, and the results are shown in Table 18. Table 18 Dimensional Stability blended fabric Hand wash/Flat dry Machine wash/Tumble dry portrait horizontal portrait horizontal Sample 4-1-1 -1.3% -1.1% -3.2% -2.4% Reference substance 4-1-2 -1.7% -1.7% -4.8% -2.3% Reference substance 4-1-3 -1.6% -1.7% -4.7% -1.2%

採用實施例3中的方法製備70/30竹纖/混聚酯混紡紗線針織織物,並評價其尺寸穩定性。採用AATCC 135的方法測量70/30竹纖/混聚酯混紡紗線針織織物縮水率(fabric shrinkage%),採用ISO 3005:1978評價70/30竹纖/混聚酯混紡紗線針織織物經氣蒸(free-steaming)後的尺寸收縮(fabric shrinkage%),結果如表19所示。 19 尺寸穩定性    水洗(平鋪曬乾) 氣蒸 經向 緯向 經向 緯向 縮水率% -3.7% -3.9% -0.2% -0.8% The method in Example 3 was used to prepare 70/30 bamboo fiber/mixed polyester blended yarn knitted fabric, and its dimensional stability was evaluated. Using the method of AATCC 135 to measure the shrinkage rate (fabric shrinkage%) of 70/30 bamboo fiber/blended polyester blended yarn knitted fabric, using ISO 3005:1978 to evaluate the air warp of 70/30 bamboo fiber/blended polyester blended yarn knitted fabric The size shrinkage (fabric shrinkage%) after steaming (free-steaming), the results are shown in Table 19. Table 19 Dimensional Stability Wash (lay flat to dry) Steam vertical Latitude vertical Latitude Shrinkage % -3.7% -3.9% -0.2% -0.8%

採用實施例3中的方法製備70/30竹纖/混聚酯混紡紗線與70/30竹纖/PTT紗線混紡紗線,並評價其收縮性能。將70/30竹纖/混聚酯混紡紗線與70/30竹纖/PTT紗線混紡紗線製成織片,織片規格為44s/2(44支/2股),分別在100℃保持30min和100℃保持45min兩種染色條件下處理,後測量經水洗(平鋪曬乾)的收縮。 20 收縮性能 樣品紗線組成 染色處理條件 水洗平鋪曬乾收縮性能% 70/30竹纖/混聚酯混紡紗線 100℃,30min 93% 100℃,45min 93.50% 70/30竹纖/PTT紗線混紡紗線 100℃,30min 97% 100℃,45min 97.30% The method in Example 3 was used to prepare 70/30 bamboo fiber/mixed polyester blended yarn and 70/30 bamboo fiber/PTT yarn blended yarn, and evaluate its shrinkage performance. The 70/30 bamboo fiber/polyester blended yarn and the 70/30 bamboo fiber/PTT yarn blended yarn are made into woven pieces, and the specification of the woven piece is 44s/2 (44 counts/2 strands). Keep for 30min and 100°C for 45min under the two dyeing conditions, and then measure the shrinkage after washing (laying and drying). Table 20 Shrinkage properties Sample Yarn Composition Dyeing Conditions Shrinkage performance of washing tiles and drying in the sun% 70/30 bamboo/polyester blended yarn 100℃, 30min 93% 100℃, 45min 93.50% 70/30 bamboo fiber/PTT yarn blended yarn 100℃, 30min 97% 100℃, 45min 97.30%

上述收縮結果均可以滿足工業上的要求,且與現有紡織材料相比,本申請的混合聚酯化學纖維材料可以實現較少的收縮。因此,本申請的混合聚酯化學纖維具有良好的尺寸穩定性,具有極高的工業可行性。 實施例 5 :混合聚酯化學纖維材料的低聚體含量 The above shrinkage results can all meet industrial requirements, and compared with existing textile materials, the mixed polyester chemical fiber material of the present application can achieve less shrinkage. Therefore, the mixed polyester chemical fiber of the present application has good dimensional stability and high industrial feasibility. Embodiment 5 : the oligomer content of mixed polyester chemical fiber material

參照實施例1中方法制得PTT與PBT以60/40的比例混合聚酯化學纖維材料,並採用NMR核磁共振的方法測量混合聚酯化學纖維中低聚體含量,與單獨使用PTT樹脂的對照品和單獨使用PBT樹脂的對照品中所含的低聚體含量進行比較,結果顯示在表21。 21 低聚體含量 纖維材料 低聚體含量(wt%) 100%PTT樹脂對照品 2.5 100%PBT樹脂對照品 0.7 PTT/PBT比例為60/40的混合聚酯樣品 1.8 With reference to the method in Example 1, PTT and PBT are mixed with polyester chemical fiber material in a ratio of 60/40, and the method of NMR nuclear magnetic resonance is used to measure the oligomer content in the mixed polyester chemical fiber, and the contrast of using PTT resin alone The oligomer content contained in the product and the control product using PBT resin alone is compared, and the results are shown in Table 21. Table 21 oligomer content fiber material Oligomer content (wt%) 100% PTT resin reference substance 2.5 100% PBT resin reference substance 0.7 Blended polyester sample with a PTT/PBT ratio of 60/40 1.8

由表21結果可知,本申請的混合聚酯化學纖維材料,具有較低的低聚體含量。低聚體在加工過程中會傾向於遷移到表面,進而可能造成設備污染。因此,本申請的混合聚酯化學纖維的較低低聚體含量,將有助於改善加工過程中設備污染問題,提高了加工可行性。From the results in Table 21, it can be seen that the mixed polyester chemical fiber material of the present application has a relatively low oligomer content. Oligomers tend to migrate to surfaces during processing, which can potentially contaminate equipment. Therefore, the lower oligomer content of the mixed polyester chemical fiber of the present application will help to improve the equipment pollution problem in the processing process and improve the processing feasibility.

基於上述結果可知,本申請的混合聚酯化學纖維材料具有更優的著色性能,其在較低的溫度和常壓下即可實現染色,所得色澤優良,且色牢度較好。同時,其他特性指標在工業上也是可接受的。Based on the above results, it can be seen that the mixed polyester chemical fiber material of the present application has better coloring performance, and it can be dyed at a lower temperature and normal pressure, and the obtained color is excellent, and the color fastness is better. Meanwhile, other characteristic indexes are also acceptable in the industry.

本申請的混合聚酯化學纖維材料具有較優的工藝性能,良好的工業可行性,可節約材料成本。其可以直接用於現有紡織材料的加工工藝,可以與其他紡織材料的現有加工設備相容,可以節約加工成本。本申請的混合聚酯化學纖維材料在身骨、手感、柔軟度、光滑度、尺寸穩定性等方面也取得了良好的技術效果。The mixed polyester chemical fiber material of the present application has better process performance, good industrial feasibility, and can save material cost. It can be directly used in the processing technology of existing textile materials, can be compatible with existing processing equipment of other textile materials, and can save processing costs. The blended polyester chemical fiber material of the present application has also achieved good technical effects in terms of body, feel, softness, smoothness, dimensional stability and the like.

本申請的混合聚酯化學纖維材料不需要在高溫高壓條件下即可實現良好的染色效果,因此當與其他紡織材料混紡,特別是與其他染色條件溫和的紡織材料混紡時,可以避免高溫高壓染色過程對於紡織纖維的損傷,進而有利於混紡材料取得良好的物性。The mixed polyester chemical fiber material of this application can achieve good dyeing effect without high temperature and high pressure conditions, so when it is blended with other textile materials, especially when blended with other textile materials with mild dyeing conditions, high temperature and high pressure dyeing can be avoided The process damages the textile fibers, which is beneficial to the blended materials to obtain good physical properties.

本申請的混合化學纖維材料具有良好的應用前景,其與現有的其他種類的紡織材料,例如羊毛,具有良好的相容性,可以與現有的其他種類的紡織材料共同加工成織物,以獲得良好的複合性能。The mixed chemical fiber material of the present application has a good application prospect, and it has good compatibility with other existing types of textile materials, such as wool, and can be processed into fabrics together with other existing types of textile materials to obtain good composite performance.

本申請的上述實施方案是為了進行舉例說明。但並不是窮舉,也並不意味著將本申請限定於所公開的這些嚴格形式。本領域技術人員可根據本文公開的內容對所述實施方案進行許多變化和改進,這是顯而易見的。The above-described embodiments of the present application are presented by way of illustration. It is not intended to be exhaustive, nor is it intended to limit the application to the exact forms disclosed. Many variations and modifications to the described embodiments will be apparent to those skilled in the art in view of the disclosure herein.

圖1為實施例2中的本申請混合聚酯化學纖維材料的織布染色結果。 圖2為實施例3中的PBT/PTT混合聚酯化學纖維材料的織布染色結果。 圖3為實施例3中的PBT/PTT混合聚酯化學纖維材料的紗線襪筒染色結果。 Fig. 1 is the fabric dyeing result of the mixed polyester chemical fiber material of the present application in Example 2. Fig. 2 is the fabric dyeing result of the PBT/PTT mixed polyester chemical fiber material in embodiment 3. Fig. 3 is the yarn sock tube dyeing result of the PBT/PTT mixed polyester chemical fiber material in embodiment 3.

Claims (23)

一種化學纖維材料,其使用至少一種聚酯與至少另外一種聚酯作為原料,在紡絲前對該至少一種聚酯與該至少另外一種聚酯進行物理混合。A chemical fiber material, which uses at least one polyester and at least another polyester as raw materials, and physically mixes the at least one polyester and the at least another polyester before spinning. 如請求項1之化學纖維材料,該一種聚酯與該另外一種聚酯以1/99~99/1的比例物理混合。For the chemical fiber material of claim 1, the polyester is physically mixed with the other polyester at a ratio of 1/99 to 99/1. 如請求項2之化學纖維材料,該至少一種聚酯為芳香族聚酯。As the chemical fiber material of claim 2, the at least one polyester is an aromatic polyester. 如請求項3之化學纖維材料,該至少另外一種聚酯為芳香族聚酯。As in the chemical fiber material of claim 3, the at least one other polyester is an aromatic polyester. 如請求項4之化學纖維材料,該芳香族聚酯為聚亞烷基對苯二酸酯。As the chemical fiber material of claim 4, the aromatic polyester is polyalkylene terephthalate. 如請求項5之化學纖維材料,該聚亞烷基對苯二酸酯為聚對苯二甲酸乙二醇酯、聚對苯二甲酸丙二醇酯、聚對苯二甲酸丁二醇酯及/或聚對苯二甲酸己二醇酯。Such as the chemical fiber material of claim 5, the polyalkylene terephthalate is polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate and/or Polyethylene terephthalate. 如請求項2之化學纖維材料,該至少一種聚酯為聚對苯二甲酸丙二醇酯,該至少另外一種聚酯為聚對苯二甲酸丁二醇酯,該聚對苯二甲酸丙二醇酯與該聚對苯二甲酸丁二醇酯以40/60~60/40的比例物理混合。Such as the chemical fiber material of claim 2, the at least one polyester is polytrimethylene terephthalate, the at least another polyester is polybutylene terephthalate, and the polytrimethylene terephthalate and the polytrimethylene terephthalate Polybutylene terephthalate is physically mixed in a ratio of 40/60~60/40. 一種包含如請求項1之化學纖維材料的紗線。A yarn comprising the chemical fiber material as claimed in claim 1. 如請求項8之紗線,該紗線為均勻組份的單組份長絲。As the yarn of claim 8, the yarn is a monocomponent filament with uniform composition. 如請求項8之紗線,該紗線為雙組分複合長絲。As the yarn of claim 8, the yarn is a bicomponent composite filament. 如請求項8之紗線,該化學纖維材料為短纖維。As the yarn of claim 8, the chemical fiber material is short fiber. 如請求項11之紗線,該紗線為混紡紗線,其還包括其他纖維材料。As the yarn of claim 11, the yarn is a blended yarn, which also includes other fiber materials. 如請求項12之紗線,該其他纖維材料為羊毛纖維、尼龍纖維、棉纖維、腈綸纖維及/或黏膠纖維。As in the yarn of claim 12, the other fiber materials are wool fibers, nylon fibers, cotton fibers, acrylic fibers and/or viscose fibers. 一種包含如請求項1之化學纖維材料的織物及/或其他製品。A fabric and/or other products comprising the chemical fiber material according to claim 1. 一種紡織材料的製備方法,其使用至少一種聚酯與至少另外一種聚酯作為原料,對不同的聚酯進行物理混合,並將所得混合物料製成紡織材料。A method for preparing a textile material, which uses at least one polyester and at least another polyester as raw materials, physically mixes different polyesters, and prepares the resulting mixture into a textile material. 如請求項15之製備方法,其中還包括將該物理混合得到的該混合物料經加熱、擠出得到該混合物料的熔體,將該熔體製成該化學纖維材料。The preparation method according to claim 15, further comprising heating and extruding the mixed material obtained by physical mixing to obtain a melt of the mixed material, and making the melt into the chemical fiber material. 如請求項16之製備方法,其中還包括使該熔體經過紡絲組件製成該化學纖維材料。The preparation method according to claim 16, further comprising making the melt pass through a spinning assembly to produce the chemical fiber material. 如請求項17之製備方法,該熔體經過紡絲元件之前,對該不同的聚酯不進行額外的熔融共混。As in the preparation method of claim 17, the different polyesters are not subjected to additional melt blending before the melt passes through the spinning element. 一種由如請求項18之方法製備的紡織材料。A textile material prepared by the method of claim 18. 一種包含如請求項19之紡織材料的織物及/或其他製品。A fabric and/or other articles comprising the textile material of claim 19. 一種紡織材料的染色方法,該方法包括在至少一種聚酯中,通過物理混合加入至少另外一種聚酯作為原料,該至少一種聚酯和該至少另外一種聚酯經物理混合得到混合物料,將該混合物料的熔體製成紡織材料,而後在常壓下及/或在低於130℃的溫度下對該紡織材料進行染色處理。A method for dyeing textile materials, the method comprising adding at least one polyester to at least one polyester through physical mixing as a raw material, the at least one polyester and the at least another polyester are physically mixed to obtain a mixed material, the The melt of the mixed material is made into a textile material, and then the textile material is dyed under normal pressure and/or at a temperature lower than 130°C. 如請求項21之紡織材料染色方法,其在100℃下進行染色處理。Such as the textile material dyeing method of claim 21, which is dyed at 100°C. 如請求項22之紡織材料染色方法,其在90℃下進行染色處理。Such as the textile material dyeing method of claim 22, which is dyed at 90°C.
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