TW202241787A - Transport box overturning detection apparatus and transport box overturning detection method including a controller, a warning module, a supporting frame and three detectors - Google Patents
Transport box overturning detection apparatus and transport box overturning detection method including a controller, a warning module, a supporting frame and three detectors Download PDFInfo
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Abstract
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本創作係一種運輸箱翻轉檢測裝置及運輸箱翻轉檢測方法,尤指用以檢測運輸箱翻轉狀態之運輸箱翻轉檢測裝置及運輸箱翻轉檢測方法。The invention relates to a transport box overturn detection device and a transport box overturn detection method, especially a transport box overturn detection device and a transport box overturn detection method for detecting the overturn state of a transport box.
產品在從廠區配送到商家時,為了便於批量運輸,產品會排列擺置於一運輸箱內,使作業人員能直接透過抬起所述運輸箱以運送整箱的產品,而當商家將產品自所述運輸箱完全取出後,所述運輸箱會回收至廠內重新進行清洗及載入產品之作業。When the products are delivered from the factory to the merchant, in order to facilitate batch transportation, the products will be arranged in a transport box, so that the operator can directly lift the transport box to transport the whole box of products, and when the merchant puts the product itself After the transport box is completely taken out, the transport box will be returned to the factory for cleaning and product loading operations again.
而其中,當運輸箱回收至廠內,作業人員會將運輸箱之開口朝下放置於一輸送帶上,所述輸送帶會將運輸箱輸送至清洗設備,使所述清洗設備進行運輸箱內部的清洗動作,接著,會透過一翻箱裝置將所述運輸箱翻轉呈現開口朝上的狀態,最後,所述輸送帶會輸送所述運輸箱進入所述裝箱設備以進行產品之載入作業。Among them, when the transport box is recycled to the factory, the operator will place the opening of the transport box downward on a conveyor belt, and the conveyor belt will transport the transport box to the cleaning equipment, so that the cleaning equipment will clean the inside of the transport box. The cleaning action, then, the transport box will be turned over by a box turning device to show the state that the opening is facing upwards, and finally, the conveyor belt will transport the transport box into the boxing equipment for product loading .
而所述翻箱裝置在翻轉運輸箱時,所述運輸箱的輸入角度以及輸入的方向容易影響到所述翻箱裝置翻轉運輸箱的成功率,導致有部分運輸箱在通過所述翻箱裝置後仍會保持在開口朝下的狀態,然而現今運輸箱於通過翻轉裝置後會直接進入所述裝箱設備中,僅能透過以人力觀測方式進行運輸箱的開口方向檢測,若有開口朝下之運輸箱進入所述裝箱設備時,會導致產品無法裝入所述運輸箱而使得產品破損,並嚴重影響裝箱設備之運作。And when the described box-turning device turns over the transport box, the input angle and the direction of the input of the transport box will easily affect the success rate of the described box-turning device turning over the transport box, resulting in some transport boxes passing through the box-turning device. Afterwards, it will still remain in the state with the opening facing down. However, the current transport box will directly enter the boxing equipment after passing through the turning device. The opening direction of the transport box can only be detected by manpower observation. If there is an opening facing down When the transport box enters the packing equipment, the product cannot be packed into the transport box and the product is damaged, which seriously affects the operation of the packing equipment.
本創作之主要目的在於提供一運輸箱翻轉檢測裝置及運輸箱翻轉檢測方法,希藉此改善現今運輸箱於通過翻轉裝置後會直接進入所述裝箱設備中,導致難以檢測出進入裝箱設備之運輸箱的開口方向,導致嚴重影響裝箱設備之運作之問題。The main purpose of this creation is to provide a transport box overturning detection device and a transport box overturning detection method, hoping to improve the current transport boxes that will directly enter the boxing equipment after passing through the overturning device, making it difficult to detect the entry into the boxing equipment The opening direction of the transport box caused serious problems affecting the operation of the boxing equipment.
為達成前揭目的,本創作提供之運輸箱翻轉檢測裝置係用以設置於一輸送帶的一側,所述輸送帶能輸送複數運輸箱沿著一輸送方向移動,該運輸箱翻轉檢測裝置包含: 一控制器; 一警示模組,其係電性連接該控制器; 一支撐架,其係設置於該輸送帶的一側;以及 三檢測器,其係沿著該輸送帶之輸送方向間隔地設置在所述支撐架上,並位於該輸送帶的上方,各該檢測器於接觸到所述運輸箱時,會發出一訊號至該控制器,當該控制器同時接收到該三檢測器發出的訊號時,該控制器會發出一警示訊號至所述警示模組。 In order to achieve the purpose of the previous disclosure, the transport box overturn detection device provided by this invention is used to be arranged on one side of a conveyor belt, and the conveyor belt can transport a plurality of transport boxes to move along a conveying direction. The transport box overturn detection device includes : a controller; a warning module, which is electrically connected to the controller; a support frame, which is arranged on one side of the conveyor belt; and Three detectors, which are arranged on the supporting frame at intervals along the conveying direction of the conveying belt, and are located above the conveying belt, each of which will send a signal to the transport box when it touches the conveying box The controller, when the controller receives the signals from the three detectors at the same time, the controller will send a warning signal to the warning module.
為達成前揭目的,本創作提供之運輸箱翻轉檢測方法包含: 一輸送帶輸送複數運輸箱沿著依輸送方向依序通過三檢測器下方; 各該檢測器能於檢測到運輸箱時發出一訊號至一控制器;以及 當該控制器同時接收到該三檢測器發出的訊號時,該控制器會發出一警示訊號至一警示模組。 In order to achieve the purpose of the previous disclosure, the detection method for the overturning of the transport box provided by this creation includes: A conveyor belt conveys a plurality of transport boxes and passes under the three detectors in sequence along the conveying direction; each of the detectors is capable of sending a signal to a controller upon detection of the shipping box; and When the controller receives the signals from the three detectors at the same time, the controller will send a warning signal to a warning module.
本創作運輸箱翻轉檢測裝置能用以設置於用以翻轉運輸箱之一運輸箱翻轉裝置以及一裝箱設備之間,所述輸送帶能將複數運輸箱沿著輸送方向輸送並通過所述運輸箱翻轉檢測裝置。The transport box overturning detection device of the present invention can be used to be arranged between a transport box overturning device for overturning a transport box and a boxing device, and the conveyor belt can transport a plurality of transport boxes along the conveying direction and pass through the transport box. Box overturn detection device.
其中,所述運輸箱翻轉檢測裝置能透過該三檢測器進行運輸箱之接觸檢測,且各該檢測器於接觸所述運輸箱時會發出訊號至所述控制器,使控制器能透過收到的訊號數量進行運輸箱之開口方向的判斷;當控制器同時接收到該三檢測器所發出的訊號時,所述控制器會判斷為異常,並發出警示訊號至警示模組,使作業人員能前往處理,藉此能確實檢測出開口朝下之異常運輸箱,以避免裝箱設備之運作受到影響。Wherein, the transport box overturn detection device can detect the contact of the transport box through the three detectors, and each of the detectors will send a signal to the controller when it touches the transport box, so that the controller can receive The number of signals to judge the opening direction of the transport box; when the controller receives the signals from the three detectors at the same time, the controller will judge it as abnormal and send a warning signal to the warning module so that the operator can Go to the processing, so that the abnormal transport box with the opening facing down can be detected reliably, so as to avoid the operation of the packing equipment from being affected.
請參閱圖1至圖3,為本創作運輸箱翻轉檢測裝置之一種較佳實施例,其係用以設置於一輸送帶50的一側,所述輸送帶50能輸送複數運輸箱60沿著一輸送方向移動,該運輸箱翻轉檢測裝置包含一控制器10、一警示模組20、一支撐架30以及三檢測器40。Please refer to Fig. 1 to Fig. 3, it is a kind of preferred embodiment of the overturn detection device of the transport box of the present invention, it is used to be arranged on one side of a
如圖1至圖3所示,該警示模組20係電性連接該控制器10;其中,所述警示模組20包含一蜂鳴器(圖未示)。As shown in FIGS. 1 to 3 , the
如圖1至圖3所示,該支撐架30係設置於該輸送帶50的一側;其中,所述支撐架30包含一架桿31及一定位板32,所述架桿31係設置於該輸送帶50的一側,所述定位板32係設置於該架桿31上。As shown in Figures 1 to 3, the
如圖1至圖3所示,該三檢測器40係沿著該輸送帶50之輸送方向間隔地設置在所述支撐架30上,並位於該輸送帶50的上方,各該檢測器40於接觸到所述運輸箱60時,會發出一訊號至該控制器10,當該控制器10同時接收到該三檢測器40發出的訊號時,該控制器10會發出一警示訊號至所述警示模組20;其中,該三檢測器40係能沿著該輸送帶50之輸送方向間隔地設置在所述定位板32上。As shown in Figures 1 to 3, the three
如圖1至圖3所示,此外,每一檢測器40包含一本體41及一檢測單元42,該本體41係設置於該支撐架30上,該檢測單元42係自該本體41向下延伸。As shown in Figures 1 to 3, in addition, each
請參閱圖4,本創作提供一種運輸箱翻轉檢測方法,其能藉由前述之運輸箱翻轉檢測裝置實施並進行運輸箱翻轉檢測動作,其中,如圖4至圖6所示,輸送帶50會輸送複數運輸箱60沿著依輸送方向依序通過該三檢測器40下方(S1);當各該檢測器40能於接觸到運輸箱60時發出訊號至所述控制器10(S2)。Please refer to Fig. 4, the invention provides a method for detecting the overturning of the transport box, which can be implemented by the aforementioned overturning detection device for the transport box and perform the overturning detection action of the transport box, wherein, as shown in Figures 4 to 6, the
所述控制器10會判斷是否同時接收三檢測器40發出的訊號(S3),並依據該三個檢測器40發出的訊號判斷所述運輸箱60是否為開口61朝下的狀態,其中,如圖4、圖7所示,當所述運輸箱60於通過時,該三檢測器40之其中一檢測器40之檢測單元42接觸到所述運輸箱60時,所述檢測器40會傳輸訊號至所述控制器10,此時,由於所述控制器10僅接收到一個檢測器40所發出的訊號,故所述控制器10會判斷為正常狀態,不進行警示動作(S31)。The
如圖4、圖8所示,當所述運輸箱60於通過時,該三檢測器40之其中二檢測器40之檢測單元42接觸到運輸箱60時,所述檢測器40會傳輸訊號至所述控制器10,此時,由於所述控制器10僅接收到二個檢測器40所發出的訊號,故所述控制器10仍會判斷為正常狀態,不進行警示動作(S31)。As shown in Figures 4 and 8, when the
如圖4、圖9所示,當所述運輸箱60於通過時,該三檢測器40之檢測單元42皆接觸所述運輸箱60時,所述檢測器40會傳輸訊號至所述控制器10,此時,由於所述控制器10同時接收到該三檢測器40所發出的訊號,故所述控制器10會判斷為異常狀態,所述控制器10會發出警示訊號至所述警示模組20(S32),使所述警示模組20之蜂鳴器發出警示聲響,藉此通知作業人員前往處理。As shown in Figure 4 and Figure 9, when the
綜上所述,本創作運輸箱翻轉檢測裝置能透過該三檢測器40進行運輸箱60之接觸檢測,並藉由所述控制器10透過接收到的訊號以判斷運輸箱60之翻轉狀態,藉此使所述運輸箱60在進入裝箱設備之前能透過運輸箱翻轉檢測裝置先行檢測開口61方向,以避免裝箱設備之運作受到影響。To sum up, the inventive transportation box overturning detection device can detect the contact of the
10:控制器 20:警示模組 30:支撐架 31:架桿 32:定位板 40:檢測器 41:本體 42:檢測單元 50:輸送帶 60:運輸箱 61:開口 10: Controller 20:Warning module 30: support frame 31: pole 32: Positioning plate 40: detector 41: Ontology 42: Detection unit 50: conveyor belt 60: Transport case 61: opening
圖1:為本創作運輸箱翻轉檢測裝置之系統方塊圖。 圖2:為本創作運輸箱翻轉檢測裝置之前視平面示意圖。 圖3:為本創作運輸箱翻轉檢測裝置之端視平面示意圖。 圖4:為本創作運輸箱翻轉檢測方法之流程示意圖。 圖5:為本創作運輸箱翻轉檢測裝置之使用狀態之側視平面示意圖。 圖6:為圖5之端視平面示意圖。 圖7:為本創作運輸箱翻轉檢測裝置之檢測正常之示意圖(一)。 圖8:為本創作運輸箱翻轉檢測裝置之檢測正常之示意圖(二)。 圖9:為本創作運輸箱翻轉檢測裝置之檢測異常之示意圖。 Figure 1: The system block diagram of the transport box overturn detection device created by this company. Figure 2: Schematic diagram of the front view of the transport box overturn detection device created for this creation. Figure 3: A schematic diagram of the end view of the overturn detection device for the transport box created for this invention. Figure 4: Schematic flow chart of the detection method for the overturning of the transport box created in this paper. Figure 5: It is a schematic side view plan view of the use state of the transportation box overturn detection device of this invention. Fig. 6: It is a schematic diagram of the end view of Fig. 5 . Figure 7: Schematic diagram (1) of the normal detection of the overturn detection device for the transport box created by this invention. Figure 8: Schematic diagram (2) of the normal detection of the overturn detection device for the transport box created by this invention. Figure 9: It is a schematic diagram of the detection abnormality of the transport box overturn detection device created by this invention.
30:支撐架 30: support frame
31:架桿 31: pole
32:定位板 32: Positioning plate
40:檢測器 40: detector
41:本體 41: Ontology
42:檢測單元 42: Detection unit
50:輸送帶 50: conveyor belt
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