TW202238018A - Selector valve - Google Patents
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- TW202238018A TW202238018A TW110143330A TW110143330A TW202238018A TW 202238018 A TW202238018 A TW 202238018A TW 110143330 A TW110143330 A TW 110143330A TW 110143330 A TW110143330 A TW 110143330A TW 202238018 A TW202238018 A TW 202238018A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/06—Servomotor systems without provision for follow-up action; Circuits therefor involving features specific to the use of a compressible medium, e.g. air, steam
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
- F15B13/0405—Valve members; Fluid interconnections therefor for seat valves, i.e. poppet valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
- F15B15/1428—Cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K25/00—Details relating to contact between valve members and seats
- F16K25/005—Particular materials for seats or closure elements
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Multiple-Way Valves (AREA)
- Fluid-Driven Valves (AREA)
Abstract
Description
本發明係關於用於空氣壓縮的切換閥。This invention relates to switching valves for air compression.
在進行機械裝置、電子機器等的組裝的自動設備生產線等中,大多使用利用氣缸的裝置。然而,若使氣缸中的活塞的移動速度高速化,則能減小週期時間(cycle time),相反地,會產生停止時的衝擊變大而使氣缸壽命變短的問題。Devices using air cylinders are often used in automatic equipment production lines for assembling mechanical devices, electronic devices, and the like. However, if the moving speed of the piston in the cylinder is increased, the cycle time can be shortened, but on the contrary, the shock at the time of stopping becomes large, which shortens the life of the cylinder.
以往,一般存在如下方法:在供氣缸的活塞連接的機構部分設置減震器(例如油式),以緩和氣缸(活塞)停止時的衝擊,使得即便令氣缸的活塞的移動速度高速化,停止時的衝擊也不會增大。In the past, there is generally the following method: a shock absorber (such as an oil type) is installed in the mechanism part connected to the piston of the air cylinder to alleviate the impact when the air cylinder (piston) stops, so that even if the moving speed of the piston of the air cylinder is increased, the air will not stop. The impact of time will not increase.
或者,亦揭示一種關於藉由在氣缸自身設置緩和衝擊的緩衝機構,以實現停止時的衝擊緩和之帶有緩衝機構的氣缸的技術(參照專利文獻1:日本特開2003-254303號公報)。 [先前技術文獻] [專利文獻] Alternatively, a technology related to a cylinder with a cushioning mechanism that alleviates the shock at the time of stopping is also disclosed by providing a shock-relieving cushioning mechanism in the cylinder itself (refer to Patent Document 1: Japanese Patent Application Laid-Open No. 2003-254303). [Prior Art Literature] [Patent Document]
專利文獻1:日本特開2003-254303號公報 專利文獻2:日本特開2014-055631號公報 Patent Document 1: Japanese Patent Laid-Open No. 2003-254303 Patent Document 2: Japanese Patent Laid-Open No. 2014-055631
然而,例如在設置減震器以緩和氣缸的活塞停止時的衝擊的結構的情況下,由於需要將減震器組裝到裝置,因此,會產生機構複雜化、部件成本、組裝成本上升等的課題。However, for example, in the case of a structure in which a shock absorber is provided to relieve the shock when the piston of the cylinder stops, since the shock absorber needs to be assembled into the device, there are problems such as complicated mechanism, component cost, and assembly cost increase. .
為了解決該課題,本申請案的發明人者開發了一種帶有緩衝功能的速度控制器,其能夠在不使用減震器的情況下,利用簡單的結構分階段地控制組裝到外部空氣壓縮機器的氣缸(活塞)的單次行程中的移動速度(參照專利文獻2:日本專利特開2014-055631號公報)。In order to solve this problem, the inventors of the present application have developed a speed controller with a buffer function, which can control the machine assembled to the external air compressor in stages with a simple structure without using a shock absorber. The moving speed in a single stroke of the cylinder (piston) (refer to Patent Document 2: Japanese Patent Laid-Open No. 2014-055631).
在此,在使用帶有緩衝功能的速度控制器分階段地控制外部空氣壓縮機器的氣缸(活塞)的單次行程中的移動速度的情況下,重要的是使由通過的氣體流量的切換點所規定的速度的切換點穩定。原因在於例如:若速度的切換點產生延遲,則緩衝件無法實現其功能而產生巨大的衝擊,直到氣缸(活塞)的衝程結束(stoke end)。Here, in the case of using a speed controller with a buffer function to control the moving speed in a single stroke of the cylinder (piston) of the external air compressor in stages, it is important to make the switching point of the gas flow rate by passing The switching point of the specified speed is stable. The reason is that, for example, if the switching point of the speed is delayed, the buffer cannot perform its function and a huge impact will be generated until the stroke end of the cylinder (piston).
本申請案的發明人等經過仔細研究後發現,在以往的帶有緩衝功能的速度控制器中如下的課題變得顯著,亦即在停止一定時間的使用之後重新開始時,主閥或相當於主閥的構件會固著,重新開始後的初次衝程時流量的切換點、即速度切換點可能會產生延遲。After careful study, the inventors of the present application found that in the conventional speed controller with a buffer function, the problem that the main valve or the equivalent The components of the main valve are stuck, and the switching point of the flow rate, that is, the speed switching point may be delayed at the first stroke after restart.
[發明欲解決之課題][Problem to be solved by the invention]
本發明是鑒於上述情況而完成的,其目的在於提供一種切換閥,構成為與外部空氣壓縮機器連接而使用,能分階段地控制通過的氣體的流量,並能防止在停止一定時間的使用之後重新開始時,於流量的切換點產生延遲。The present invention is made in view of the above circumstances, and its object is to provide a switching valve configured to be used in connection with an external air compressor, which can control the flow rate of the passing gas in stages, and can prevent the flow rate of the gas passing through after stopping for a certain period of time. When restarting, a delay is introduced at the switching point of the flow.
作為一個實施形態,藉由以下揭示的解決手段來解決前述課題。As one embodiment, the above-mentioned problems are solved by means of solutions disclosed below.
揭示一種切換閥,其特徵為, 具備:套筒,其呈筒狀,並具有以將內外連通的方式形成開口的供給埠、第一排氣埠、第二排氣埠、引導供給埠和開放埠;以及 主閥,配設成在前述套筒內可沿著軸線方向移動, 以通過前述套筒內的方式設置有使前述引導供給埠與前述開放埠連通之第一流路、使前述供給埠與前述開放埠連通之第二流路、使前述供給埠與前述第一排氣埠連通之第三流路、以及使前述供給埠與前述第二排氣埠連通之第四流路,且設置有將前述第一流路開閉之第一開閉閥、將前述第二流路開閉之第二開閉閥、將前述第三流路開閉之第三開閉閥;前述第一開閉閥、前述第二開閉閥和前述第三開閉閥均是,閥體和閥座中的一者與前述套筒呈一體或分開設置,另一者與前述主閥呈一體或分開設置;在前述第一開閉閥和前述第二開閉閥中,前述閥體和前述閥座係配設成在與前述主閥的移動方向並行的方向上接觸、分離,在供給至前述引導供給埠的引導供給空氣的壓力比既定壓力大時,前述主閥成為在前述套筒內朝第一端部側移動的狀態,將前述第一開閉閥和前述第二開閉閥設為關閉,並且將前述第三開閉閥設為打開;且在供給至前述引導供給埠的引導供給空氣的壓力比既定壓力小時,前述主閥成為在前述套筒內朝第二端部側移動的狀態,將前述第一開閉閥和前述第二開閉閥設為打開,並且將前述第三開閉閥設為關閉。 [發明之效果] A switching valve is disclosed, characterized by, It includes: a sleeve having a cylindrical shape and having a supply port opening to connect the inside and the outside, a first exhaust port, a second exhaust port, a guide supply port, and an open port; and a main valve arranged to be movable along the axial direction within the aforementioned sleeve, A first flow path for connecting the guiding supply port with the open port, a second flow path for connecting the supply port with the open port, and a flow path for connecting the supply port to the first exhaust port are provided to pass through the sleeve. port, and a fourth flow path that connects the supply port with the second exhaust port, and is provided with a first on-off valve for opening and closing the first flow path, and a valve for opening and closing the second flow path. The second on-off valve, the third on-off valve that opens and closes the aforementioned third flow path; The cylinder is integrated or separately installed, and the other is integrated or separately installed with the aforementioned main valve; in the aforementioned first on-off valve and the aforementioned second on-off valve, the aforementioned valve body and the aforementioned valve seat are configured to be in contact with the aforementioned main valve. When the pressure of the pilot supply air supplied to the pilot supply port is higher than a predetermined pressure, the main valve is in a state of moving toward the first end side in the sleeve, and the The first on-off valve and the second on-off valve are closed, and the third on-off valve is opened; and when the pressure of the pilot supply air supplied to the pilot supply port is lower than a predetermined pressure, the main valve is turned on. In a state in which the sleeve moves toward the second end portion, the first on-off valve and the second on-off valve are opened, and the third on-off valve is closed. [Effect of Invention]
根據所揭示的切換閥,在與外部空氣壓縮機器連接而使用時,能分階段地控制通過的氣體的流量。而且,能防止在停止一定時間的使用之後重新開始時於流量的切換點產生延遲。According to the switching valve disclosed, when used in connection with an external air compressor, the flow rate of passing gas can be controlled in stages. Furthermore, it is possible to prevent a delay at the switching point of the flow rate when the use is restarted after being stopped for a certain period of time.
[用以實施發明的形態][Mode for Carrying Out the Invention]
以下,參照圖式,對本發明的實施形態進行詳細說明。圖1~圖3是表示本實施形態的切換閥1的結構例的前視剖視圖(概要圖),其還兼作動作說明圖。另外,在用於說明實施形態的所有圖式中,有對於具有相同功能的構件標注相同的符號,並省略其重複說明之情況。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 to 3 are front cross-sectional views (schematic views) showing a structural example of the switching valve 1 according to the present embodiment, and are also used as operation explanatory views. In addition, in all the drawings for explaining the embodiments, members having the same functions are given the same reference numerals, and repeated description thereof may be omitted.
本實施形態的切換閥1作為一例假設如下等的使用態樣,即配置(連接)於使往復移動式氣缸(以下,簡稱為「氣缸」)C的排氣(藉由活塞的移動而排出的既定壓力的壓縮空氣)流通的流路,分階段地(例如,分高速和低速這兩個階段地)對該氣缸C的動作速度進行控制,上述往復移動式氣缸組裝到構成自動設備生產線等的外部空氣壓縮機器。As an example, the switching valve 1 of this embodiment is assumed to be used in such a way that it is disposed (connected) to the exhaust gas (discharged by the movement of the piston) of a reciprocating cylinder (hereinafter, simply referred to as "cylinder") C. Compressed air with a predetermined pressure) flows through the flow path, and the operating speed of the cylinder C is controlled in stages (for example, in two stages of high speed and low speed). External air compressor.
如圖1~圖3所示,切換閥1係具備主閥50而構成,該主閥50配設成在筒狀(作為一例,大致圓筒狀)的套筒10內能沿著軸線方向(沿著中心軸S的方向)移動,上述套筒10在徑向中心具有空間部。另外,作為切換閥1的構成材料,除了後述的密封構件等的能使用橡膠、彈性體等的部分以外,能根據使用條件適當地使用樹脂材料(例如,POM、PBT等)、金屬材料(例如,不銹鋼合金、鋁合金、黃銅等)。As shown in FIGS. 1 to 3 , the switching valve 1 is configured by including a
本實施形態的套筒10構成為:筒狀(作為一例,為大致圓筒狀)的第一引導套筒14和筒狀(作為一例,為大致圓筒狀)的第二引導套筒16分別透過密封構件18A、18B、18C(作為一例,由橡膠、彈性體等構成的O形環)嵌合設置於筒狀(作為一例,為大致圓筒狀)的主套筒12的內筒部,上述第一引導套筒14在徑向中心具有空間部,上述第二引導套筒16在徑向中心具有空間部,上述主套筒12在徑向中心具有空間部。因此,沿著軸線方向移動於套筒10內的主閥50更具體地構成為:在第一引導套筒14和第二引導套筒16內(即,各自的空間部內)沿著軸線方向移動。然而,套筒10的結構並不侷限於上述,作為變形例,也可以構成為將套筒10整體形成為一體,將第一引導套筒14和第二引導套筒16形成為一體等(均未圖示)。The
在該套筒10,設置有以將筒狀部的內外連通之方式(亦即,在嵌合的主套筒12、第一引導套筒14和第二引導套筒16的整體中使內外連通)形成開口之以下的埠。具體而言,設置有供給埠20、第一排氣埠22、第二排氣埠24、引導供給埠26和開放埠28。In this
此外,針對此等各埠,設置有以通過套筒10的內筒部與主閥50的外周部之間的方式構成之以下的流路(為了避免圖變得複雜,在圖2中進行顯示)。具體而言,設置有使引導供給埠26與開放埠28連通的第一流路31、使供給埠20與開放埠28連通的第二流路32、使供給埠20與第一排氣埠22連通的第三流路33、以及使供給埠20與第二排氣埠24連通的第四流路34。In addition, each of these ports is provided with the following flow passages configured to pass between the inner cylinder portion of the
而且,設置有使第一流路31開閉的第一開閉閥41、使第二流路32開閉的第二開閉閥42、以及使第三流路33開閉的第三開閉閥43(為了避免圖變得複雜而在圖2、圖3中進行表示)。Moreover, a first on-off
就上述第一開閉閥41而言,使用橡膠、彈性體等分開形成的閥體41a係設置於主閥50,閥座41b係與套筒10(在本實施形態中,為第一引導套筒14)呈一體(也可以分開形成)設置。另外,作為變形例,也考慮到將閥體41a配設於套筒10,並將閥座41b配設於主閥50的構成等(未圖示)。As for the above-mentioned first on-off
與此相同,就第二開閉閥42而言,使用橡膠、彈性體等分開形成的閥體42a係設置於主閥50,閥座42b係與套筒10(在本實施形態中,為第一引導套筒14)呈一體(也可以分開形成)設置。另外,作為變形例,也考慮到將閥體42a配設於套筒10,並將閥座42b配設於主閥50的構成等(未圖示)。此外,在第三開閉閥43中,使用橡膠、彈性體等分開形成的閥體43a係設置於主閥50,閥座43b係與套筒10(在本實施形態中,為第一引導套筒14)呈一體(也可以分開形成)設置。另外,作為變形例,也考慮到將閥體43a配設於套筒10,並將閥座43b配設於主閥50的結構等(未圖示)。Similarly, for the second on-off
另外,在本實施形態中,採用如下結構:將第一開閉閥41的閥體41a和第二開閉閥42的閥體42a設置於一體結構的墊圈構件40,並將該墊圈構件40嵌設於主閥50的外周部。據此,能削減部件個數,實現成本下降。然而,並不侷限於此結構,也可以將閥體41a與閥體42a分開構成(未圖示)。In addition, in this embodiment, a structure is adopted in which the
在此,在引導供給埠26供給(輸入)既定壓力的氣體(作為一例,0.5MPa左右的壓縮空氣)以作為「引導供給空氣」。另一方面,在供給埠20供給(輸入)既定壓力的氣體(作為一例,0.5MPa左右的壓縮空氣)以作為「供給空氣」。各個氣體(壓縮空氣)例如能採用從共同的供給源(作為一例,壓縮泵等)供給的構成(未圖示)。然而,並不侷限於此,也能採用從各自的供給源(作為一例,壓縮泵等)供給的結構(未圖示)。Here, gas at a predetermined pressure (compressed air of about 0.5 MPa as an example) is supplied (input) to the
具備此等構成的切換閥1以如下方式作動。具體而言,在供給至引導供給埠26的引導供給空氣的壓力比既定壓力(以下,稱為「第一設定壓力」)大的情況下,主閥50變成在套筒10內向第一端部(圖中的右端部)10a側移動的狀態(圖1所示的狀態),將第一開閉閥41和第二開閉閥42設成「關閉」,並且將第三開閉閥43設成「打開」。另一方面,在供給至引導供給埠26的引導供給空氣的壓力比既定壓力(第一設定壓力)小的情況下,主閥50變成在套筒10內向第二端部(圖中的左端部)10b側移動的狀態(圖3所示的狀態),將第一開閉閥41和第二開閉閥42「打開」,並且將第三開閉閥43「關閉」。另外,圖2所示的狀態是從圖1所示的狀態移行至圖3所示的狀態的中途、或從圖3所示的狀態移行至圖1所示的狀態的中途的狀態。The switching valve 1 having such a structure operates as follows. Specifically, when the pressure of the pilot supply air supplied to the
藉此,作為一例,能在將供給至供給埠20的供給空氣從第一排氣埠22和第二排氣埠24兩者排出的回路和僅從第二排氣埠24排出的回路之間進行切換。即,能進行排氣流路的切換,具體地,能在第三流路33及第四流路34與第四流路34之間進行切換,因此,能藉由流路的截面積(最窄部)的切換,對通過的壓縮空氣的流量進行切換。另外,在第三流路33、第四流路34分別設置有節流閥62、節流閥64(參照圖4),成為能調節通過各流路的壓縮空氣的流量的構成。Thereby, as an example, it is possible to switch between a circuit in which the supply air supplied to the
在此,作為本實施形態的切換閥1的使用例(連接例),如圖4的回路圖所示,切換閥1的供給埠20係與組裝到外部空氣壓縮機器的氣缸C的排氣埠連接而使用。此時,在既定壓力(在此為前述的0.5MPa等)的壓縮空氣供給至氣缸C的吸氣埠而使活塞移動時,相同壓力的壓縮空氣從排氣埠被送出。成為此壓縮空氣被供給(輸入)至切換閥1的供給埠20的構成。Here, as an example of use (connection example) of the switching valve 1 of this embodiment, as shown in the circuit diagram of FIG. connected to use. At this time, when compressed air of a predetermined pressure (here, the aforementioned 0.5 MPa, etc.) is supplied to the suction port of the cylinder C to move the piston, compressed air of the same pressure is sent out from the discharge port. The compressed air is supplied (input) to the
因此,藉由此切換閥1能獲得如下作用:可在將供給至供給埠20的供給空氣從第一排氣埠22和第二排氣埠24兩者排出的回路和僅從第二排氣埠24排出的回路進行切換。即,能對進行外部空氣壓縮機器(氣缸C)的排氣的流路的截面積分階段(在此為兩個階段)地進行切換。藉此,能使氣缸C的活塞的動作速度(軸向移動速度)從高速移動切換至低速移動,能產生緩衝功能。因此,能使活塞停止前的速度低速化,因此,能緩和停止時的衝擊。Therefore, by switching the valve 1, it is possible to achieve the effect that the supply air supplied to the
而且,作為另一例,例如,藉由採用設置使第四流路34開閉的開閉閥(未圖示)的結構等,能在將供給至供給埠20的供給空氣僅從第一排氣埠22排出的回路和僅從第二排氣埠24排出的回路之間進行切換。根據此種結構,也能獲得與上述相同的作用效果,即藉由對通過的壓縮空氣的流量進行切換,能產生緩衝功能。Furthermore, as another example, for example, by adopting a structure such as providing an on-off valve (not shown) for opening and closing the
然而,若僅在氣缸C的活塞動作時產生緩衝功能,則如前所述,藉由以往的帶有緩衝功能的速度控制器、滑閥式(spool-type)切換閥等也能實現。然而,在以往的產品中如下的課題變得顯著,即在停止一定時間的使用之後重新開始時,內部的主閥(或相當於主閥的構件)會固著,重新開始後的初次衝程時於流量的切換點、即速度切換點可能會產生延遲。在此,將使用以往的機構的實驗結果顯示在圖5中。設定兩種停止使用之後至重新開始的時間。曲線(plot)A1是正常運行時的標準資料,曲線A2是停止使用10分鐘之後重新開始時的資料,曲線A3是停止使用3個小時之後重新開始時的資料。在上述曲線A1~曲線A3中,縱軸是引導供給空氣的壓力值,橫軸是主閥50因應引導供給空氣的壓力變化而回應(開始移動)時的回應延遲時間的值。從此曲線圖可知,停止使用的時間越長,則主閥50至回應(開始移動點:圖5中的E點)為止的延遲時間越大,即主閥50的固著度變越大。However, if the damping function is generated only when the piston of the air cylinder C moves, it can also be realized by a conventional speed controller with a damping function, a spool-type switching valve, etc. as described above. However, in the conventional products, the problem that the internal main valve (or a member equivalent to the main valve) will be fixed when restarting after stopping for a certain period of time, and the first stroke after restarting There may be a delay at the switching point of the flow, that is, the speed switching point. Here, the experimental results using the conventional mechanism are shown in FIG. 5 . Set the time to restart after both stop using. Curve (plot) A1 is the standard data during normal operation, curve A2 is the data when restarting after 10 minutes of stopping use, and curve A3 is the data when restarting after stopping using for 3 hours. In the above-mentioned curves A1-A3, the vertical axis is the pressure value of the pilot supply air, and the horizontal axis is the value of the response delay time when the
為了解決上述這樣的課題,本實施形態的切換閥1具備有以下的結構。首先,在第一開閉閥41和第二開閉閥42中,閥體與閥座(具體而言,閥體41a與閥座41b以及閥體42a與閥座42b)配設成在與主閥50的移動方向並行的方向(即與套筒10的內筒部的中心軸S並行的方向相同的方向)上接觸、分離。經過本案申請發明人等的研究清楚得知,成為課題的主閥的固著是由於設置於各開閉閥的閥體與對應的閥座的壓接所產生的密接狀態所導致的。對此,根據上述結構,即使閥體(在此為41a、42a)與對應的閥座(在此為41b、42b)壓接而產生密接狀態,密接狀態也容易消除,能消除(或抑制)固著的產生。In order to solve the above-mentioned problems, the switching valve 1 of the present embodiment has the following configuration. First, in the first on-off
在此,將使用具備該結構的本實施形態的切換閥1的實驗結果顯示於圖6中。曲線B1是正常運行時的標準資料,曲線B2是停止使用3個小時之後重新開始時的資料。另外,縱軸和橫軸的指標與圖5相同。從此曲線圖可知,根據本實施形態的切換閥1,即使停止使用的時間變長,主閥50的固著度也幾乎沒有(或極小)。Here, the experimental results using the switching valve 1 of this embodiment having this structure are shown in FIG. 6 . Curve B1 is the standard data during normal operation, and curve B2 is the data when restarting after stopping for 3 hours. In addition, the indexes of the vertical axis and the horizontal axis are the same as those in FIG. 5 . As can be seen from the graph, according to the switching valve 1 of the present embodiment, the degree of fixation of the
而且,作為變形例,也可以採用如下結構:使用金屬材料或樹脂材料形成閥座41b、42b、43b,並且在它們的全部或一部分,於與對應的閥體41a、42a、43a的接觸面中,實施使表面的摩擦係數下降的鍍敷處理或潤滑脂塗布。藉此,即使閥體(在此為41a、42a)與對應的閥座(在此為41b、42b)壓接而產生密接狀態,密接狀態也容易消除,能進一步提高消除(或抑制)固著的產生的效果。Furthermore, as a modified example, a structure may also be adopted in which the valve seats 41b, 42b, 43b are formed using metal materials or resin materials, and all or a part of them are placed on the contact surfaces with the corresponding
此外,在本實施形態的切換閥1中具備有如下結構,其特徵是,第二流路32(在此為第一引導套筒14的內筒部與主閥50的外周部之間的作為最窄部分的位置)的最小截面積比第一流路31(在此為比第一開閉閥41靠下游且到開放埠28的出口為止的位置)的最小截面積小。假設第二流路32的最小截面積比第一流路31的最小截面積大或相同,則在主閥50移動時供給至供給埠20的壓縮空氣會流入引導供給埠26側,使由引導供給空氣的壓力產生的推力上升至設定以上。其結果,產生主閥50無法在所期望的時間點穩定地進行切換的問題。In addition, in the switching valve 1 of the present embodiment, there is a structure characterized in that the second flow path 32 (here, the gap between the inner cylinder portion of the
針對此問題,在本實施形態中,藉由設置將引導供給空氣的排氣開放到大氣的開放埠28(詳細內容將在後文中敘述),並且如上所述使第二流路32的最小截面積比第一流路31的最小截面積小的結構,能解決上述問題。即,根據此等結構,能在朝打開第一開閉閥41的方向進行主閥50的切換(移動)時,使引導供給空氣一口氣開放到大氣中,能幾乎不產生(或極小)經過第二流路32向供給埠20側流通的作用。而且,能使從供給埠20經過第二流路32流通的供給空氣向開放埠28側流通而非向引導供給埠26側流通,因此,能幾乎不產生(或極小)使藉由引導供給空氣的壓力所產生的推力上升至設定以上的作用。因此,能使主閥50的移動、即切換在所期望的時間點穩定地進行。另外,能藉由速度控制器66(參照圖4)對切換的時間點進行設定。To solve this problem, in this embodiment, by providing an open port 28 (details will be described later) that guides the exhaust of the supplied air to the atmosphere, and making the minimum cut-off of the
如上所述,在本實施形態中,開放埠28採用在大氣壓下開放流通氣體的結構。然而,並不侷限於上述結構,即使採用在微小壓力下(例如0.2Mpa以下左右)開放流通氣體的結構,也能獲得相同的作用效果。As described above, in the present embodiment, the
此外,在本實施形態的切換閥1中,還具備有偏置構件(例如,螺旋彈簧或其他彈簧構件)60,前述偏置構件係在使主閥50在套筒10內朝第二端部10b移動的方向偏置。藉此,能輔助主閥50的移動動作,並且在沒有施加供給空氣時(或施加少的供給空氣)時,能使主閥50的姿態穩定。另外,偏置構件60(例如,螺旋彈簧)的偏置力是根據套筒10、主閥50的尺寸適當設定的,作為一例,設定為在組裝時產生1N左右的偏置力。In addition, in the switching valve 1 of this embodiment, a biasing member (for example, a coil spring or other spring member) 60 is provided, and the aforementioned biasing member is used to make the
在採用具備這樣的彈簧60的結構時,前述的「第一設定壓力」設定為使供給至供給埠20的供給空氣的壓力、與將偏置構件60(例如螺旋彈簧)的偏置力換算後的壓力相加所得的壓力。When adopting such a structure including the
在此,如前所述,構成為:供給至供給埠20的供給空氣(壓縮空氣)與供給至引導供給埠26的引導供給空氣(壓縮空氣)係從共同的供給源供給(另外,「供給空氣」是透過氣缸C供給的)。因此,需要將引導供給空氣的壓力調節成比第一設定壓力大的結構。Here, as described above, the configuration is such that the supply air (compressed air) supplied to the
關於這一點,在本實施形態的主閥50中構成為:從引導供給埠26供給的引導供給空氣的受壓面積(具體而言是以閥體41a(與閥座41b的接觸位置)的直徑規定的受壓面積)比從供給埠20供給的供給空氣的受壓面積(具體而言是以閥體42a(與閥座42b的接觸位置)的直徑規定的受壓面積)大。根據此結構,能將藉由引導供給空氣的壓力使主閥50向第一端部10a方向移動的推力設定得比藉由供給空氣的壓力和偏置構件60的偏置力使主閥50向第二端部10b方向移動的推力大。另外,作為一例,由於在供給埠20與氣缸C的排氣埠連接的使用態樣中,成為排出氣體的流速快的狀態且成為供給空氣的壓力低的狀態,因此,此效果重疊作用,發生、維持由引導供給空氣的壓力產生的推力較高的狀態之作用得以提高。Regarding this point, in the
如以上說明所示,根據所揭示的切換閥,對於供給(輸入)至供給埠的既定壓力的氣體,能將排出該氣體時的流量分階段地(在此為兩個階段地)控制。作為一例,若構成為與組裝到外部空氣壓縮機器的氣缸的排氣埠連接,則能使該氣缸的活塞在開始移動之後的暫時一段時間高速移動以達成動作時間的縮短化,並且能在活塞快要停止之前的設定的時間點使移動速度從高速切換至低速。因此,能在不使用減震器的情況下實現氣缸的活塞停止時的衝擊緩衝。As described above, according to the switching valve disclosed above, the flow rate when the gas is discharged at a predetermined pressure supplied (input) to the supply port can be controlled in stages (two stages in this case). As an example, if it is configured to be connected to the exhaust port of a cylinder assembled to an external air compressor, the piston of the cylinder can be moved at high speed for a short period of time after starting to move to shorten the operation time, and the piston can The movement speed is switched from high speed to low speed at the set point of time immediately before the stop. Therefore, shock absorption when the piston of the air cylinder stops can be realized without using a shock absorber.
而且,此切換閥能防止如下情況:在停止一定時間的使用之後重新開始時,因主閥固著於套筒導致在流量的切換點產生延遲。Furthermore, this switching valve can prevent a delay in the switching point of the flow rate due to the main valve being fixed to the sleeve when the use is restarted after stopping for a certain period of time.
另外,本發明並不侷限於以上說明的實施形態,在不脫離本發明的範圍內可進行各種改變,這一點無庸贅述。In addition, the present invention is not limited to the embodiments described above, and various changes can be made without departing from the scope of the present invention, which needless to say.
1:切換閥
10:套筒
10a:第一端部
10b:第二端部
12:主套筒
14:第一引導套筒
16:第二引導套筒
18A,18B,18C:密封構件
20:供給埠
22:第一排氣埠
24:第二排氣埠
26:引導供給埠
28:開放埠
31:第一流路
32:第二流路
33:第三流路
34:第四流路
40:墊圈構件
41:第一開閉閥
41a:閥體
41b:閥座
42:第二開閉閥
42a:閥體
42b:閥座
43:第三開閉閥
43a:閥體
43b:閥座
50:主閥
60:偏置構件
62,64:節流閥
66:速度控制器
C:氣缸
S:中心軸
1: switch valve
10:
圖1是表示本發明實施形態的切換閥的結構例的概要圖、兼動作說明圖。 圖2是表示本發明實施形態的切換閥的結構例的概要圖、兼動作說明圖。 圖3是表示本發明實施形態的切換閥的結構例的概要圖、兼動作說明圖。 圖4是表示將本發明實施形態的切換閥連接於外部空氣壓縮機器時的例子的電路圖。 圖5是用於說明本發明實施形態的切換閥所要解決的技術問題的說明圖(利用習知機構的實驗資料)。 圖6是用於說明本發明實施形態的切換閥已達成的效果的說明圖(利用本發明實施形態的切換閥的實驗資料)。 Fig. 1 is a schematic diagram showing a structural example of a switching valve according to an embodiment of the present invention and also an operation explanatory diagram. Fig. 2 is a schematic diagram showing a structural example of a switching valve according to an embodiment of the present invention, and also an operation explanatory diagram. Fig. 3 is a schematic diagram showing a structural example of a switching valve according to an embodiment of the present invention and also an operation explanatory diagram. Fig. 4 is a circuit diagram showing an example in which a switching valve according to an embodiment of the present invention is connected to an external air compressor. Fig. 5 is an explanatory diagram (experimental data using a known mechanism) for explaining technical problems to be solved by the switching valve according to the embodiment of the present invention. Fig. 6 is an explanatory diagram for explaining the effect achieved by the switching valve according to the embodiment of the present invention (experimental data using the switching valve according to the embodiment of the present invention).
1:切換閥 1: switch valve
10:套筒 10: Sleeve
10a:第一端部 10a: first end
10b:第二端部 10b: second end
12:主套筒 12: Main sleeve
14:第一引導套筒 14: First guide sleeve
16:第二引導套筒 16: Second guide sleeve
20:供給埠 20: supply port
22:第一排氣埠 22: The first exhaust port
24:第二排氣埠 24: Second exhaust port
26:引導供給埠 26: boot supply port
28:開放埠 28: open port
31:第一流路 31: The first channel
32:第二流路 32: Second flow path
33:第三流路 33: The third channel
34:第四流路 34: The fourth channel
40:墊圈構件 40: Gasket member
41:第一開閉閥 41: The first opening and closing valve
42:第二開閉閥 42: Second opening and closing valve
43:第三開閉閥 43: The third opening and closing valve
50:主閥 50: Main valve
60:偏置構件 60: Offset member
S:中心軸 S: central axis
Claims (6)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2020-202728 | 2020-12-07 | ||
JP2020202728A JP7133609B2 (en) | 2020-12-07 | 2020-12-07 | switching valve |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202238018A true TW202238018A (en) | 2022-10-01 |
Family
ID=81804062
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW110143330A TW202238018A (en) | 2020-12-07 | 2021-11-22 | Selector valve |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP7133609B2 (en) |
KR (1) | KR20220080704A (en) |
CN (1) | CN114593103A (en) |
TW (1) | TW202238018A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115628245B (en) * | 2022-12-06 | 2023-03-10 | 燕山大学 | Modularized switch reluctance type electromagnetic reversing valve |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB8526442D0 (en) * | 1985-10-26 | 1985-11-27 | Vickers Systems Ltd | Pilot valves |
JP2001165108A (en) * | 1999-12-03 | 2001-06-19 | Shin Caterpillar Mitsubishi Ltd | Valve device |
JP2003254303A (en) | 2002-03-01 | 2003-09-10 | Smc Corp | Pneumatic cylinder with cushion function |
US6772791B2 (en) * | 2002-05-17 | 2004-08-10 | Mac Valves, Inc. | Directly operated pneumatic valve having an air assist return |
JP5578502B2 (en) | 2012-09-12 | 2014-08-27 | 株式会社日本ピスコ | speed controller |
JP5976593B2 (en) * | 2013-04-25 | 2016-08-23 | イーグル工業株式会社 | Solenoid valve |
JP7220520B2 (en) * | 2018-05-07 | 2023-02-10 | ナブテスコ株式会社 | spool valve |
-
2020
- 2020-12-07 JP JP2020202728A patent/JP7133609B2/en active Active
-
2021
- 2021-11-22 TW TW110143330A patent/TW202238018A/en unknown
- 2021-11-25 KR KR1020210164097A patent/KR20220080704A/en unknown
- 2021-11-25 CN CN202111411792.8A patent/CN114593103A/en active Pending
Also Published As
Publication number | Publication date |
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KR20220080704A (en) | 2022-06-14 |
JP7133609B2 (en) | 2022-09-08 |
JP2022090365A (en) | 2022-06-17 |
CN114593103A (en) | 2022-06-07 |
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