TW202238010A - Cross roller bearing - Google Patents
Cross roller bearing Download PDFInfo
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- TW202238010A TW202238010A TW110149106A TW110149106A TW202238010A TW 202238010 A TW202238010 A TW 202238010A TW 110149106 A TW110149106 A TW 110149106A TW 110149106 A TW110149106 A TW 110149106A TW 202238010 A TW202238010 A TW 202238010A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/34—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
- F16C19/36—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C23/00—Bearings for exclusively rotary movement adjustable for aligning or positioning
- F16C23/06—Ball or roller bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/58—Raceways; Race rings
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rolling Contact Bearings (AREA)
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Abstract
Description
本發明係關於一種於外輪與內輪之間以於周向上交替傾斜之方向不同之方式配置滾子之交叉滾子軸承。The present invention relates to a crossed roller bearing in which rollers are arranged between an outer ring and an inner ring in different directions of alternating inclination in the circumferential direction.
用於產業用機器人之減速機等之交叉滾子軸承謀求高定位精度、反復精度、高力矩剛性等穩定之特性。Crossed roller bearings used in reducers of industrial robots, etc. seek stable characteristics such as high positioning accuracy, repeatability accuracy, and high moment rigidity.
例如,下述專利文獻1所示之交叉滾子軸承(Cross roller bearing)具有形成為環狀之一體構造之外輪及內輪。於外輪之內周面,沿圓周方向形成朝內側開口之V字狀之軌道面,於內輪之外周面,沿圓周方向形成以與外輪之軌道面對向之方式朝外側開口之V字狀之軌道面。例如圖9(a)、(b)所示,於外輪20形成有自其外周面至外輪軌道面21之滾子25(參照圖10)之插入用之滾子插入孔22。且,多個滾子25自該滾子插入孔22以相鄰者彼此之旋轉軸交替正交之方式介置於內外輪20、23之軌道面21、24間(參照圖10)。其後,於滾子插入孔22設置形成為塞住該滾子插入孔22之大致圓柱狀之蓋(栓塞)。For example, a cross roller bearing disclosed in
一般而言,交叉滾子軸承之軌道面未被實施隆起,僅以相對於軸承之軸心方向傾斜45°之直線部構成。且,滾子之滾動面與該軌道面接觸且滾動(參照下述專利文獻1之段落0012、圖1等)。
[先前技術文獻]
[專利文獻]
Generally speaking, the raceway surface of the crossed roller bearing is not raised, and is only composed of a straight line inclined at 45° relative to the axial direction of the bearing. And, the rolling surface of the roller is in contact with the raceway surface and rolls (see paragraph 0012 of
[專利文獻1]日本專利第3739056號公報[Patent Document 1] Japanese Patent No. 3739056
[發明所欲解決之問題][Problem to be solved by the invention]
如專利文獻1之交叉滾子軸承般未被實施隆起之情形,如圖10所示,分別形成於外輪20與內輪23之V字狀之外輪軌道面21及內輪軌道面24與滾子25之滾動面,理想上係遍及滾子25之軸向之全體而接觸。As in the case of the crossed roller bearing of
然而,於負荷力矩荷重時,如圖10中顯示接觸面壓之分佈所示,有於V槽之槽肩側(外輪20之內周面側之邊緣部及內輪23之外周面側之邊緣部)與槽底側(形成於內外輪軌道面21、24之槽底之凹口26之邊緣部)之附近(圖10中附註符號E之部分)產生邊緣應力,且產生以該部分為起點之磨耗、剝離等之虞。However, when the load moment is loaded, as shown in the distribution of the contact surface pressure in FIG. part) and the bottom side of the groove (the edge part of the
又,於形成於外輪20之滾子插入孔22設置栓塞之形式中,滾子25接觸於以跨及滾子插入孔22之方式延設於周向之凹口26之邊緣部(圖9(b)中附有虛線圓之部分),易以該邊緣部為起點,於外輪軌道面21產生剝離或於滾子25產生缺口。雖亦考慮於滾子25實施隆起而謀求接觸面壓之分佈之均一化,但因需要進行滾子25之組裝方向之管理,故成為製造成本上升之原因。又,考慮因形成於各滾子之隆起尺寸之加工精度之偏差,而使軸承之穩定動作降低。Also, in the form in which the plug is provided in the
因此,本發明之問題在於,於力矩荷重之負荷時將作用於軌道面之接觸面壓之分佈均一化且謀求軸承之長壽命化。 [解決問題之技術手段] Therefore, the problem of the present invention is to make the distribution of the contact surface pressure acting on the raceway surface uniform and to prolong the life of the bearing under the load of moment load. [Technical means to solve the problem]
為解決上述問題,本發明構成一種交叉滾子軸承,其具有: 外輪,其於內徑側形成有V槽狀之外輪軌道面; 內輪,其於外徑側形成有與上述外輪軌道面對向之V槽狀之內輪軌道面; 複數個滾子,其於上述外輪軌道面與上述內輪軌道面之間,以傾斜角度交替變化之方式,遍及周向之全周而配置; 於上述外輪軌道面或上述內輪軌道面之至少一者,形成有周向剖面為直線狀之直線部、具有特定降低量之第一隆起部、及將上述直線部與上述第一隆起部圓滑連接之具有特定曲率半徑之第二隆起部。 In order to solve the above problems, the present invention constitutes a crossed roller bearing, which has: The outer wheel has a V-groove outer wheel track surface formed on the inner diameter side; The inner wheel has a V-groove inner wheel track surface facing the outer wheel track surface on the outer diameter side; A plurality of rollers are arranged between the above-mentioned outer wheel track surface and the above-mentioned inner wheel track surface in such a way that the inclination angles alternately change, and are arranged throughout the entire circumference; At least one of the outer raceway surface or the inner raceway surface is formed with a linear portion with a linear cross-section in the circumferential direction, a first raised portion with a specific lowering amount, and the straight portion and the first raised portion being smooth The connected second raised portion has a specific radius of curvature.
如此,因軌道面與滾子局部過強接觸引起之邊緣應力減少。因此,可於力矩荷重之負荷時將作用於軌道面之接觸面壓之分佈均一化且謀求軸承之長壽命化。In this way, the edge stress caused by the local excessive contact between the raceway surface and the roller is reduced. Therefore, the distribution of the contact surface pressure acting on the raceway surface can be made uniform when the moment load is applied, and the life of the bearing can be extended.
上述構成中,可構成為於上述外輪軌道面與上述內輪軌道面之各者,形成有彼此形狀不同之上述第一隆起部。In the above configuration, the first raised portion having a shape different from each other may be formed on each of the outer raceway surface and the inner raceway surface.
如此,可將外輪與內輪中產生之接觸面壓之分佈分別均一化,且適當減少邊緣應力。In this way, the distribution of the contact surface pressure generated in the outer ring and the inner ring can be uniformed, and the edge stress can be appropriately reduced.
上述各構成中,可構成為於上述各軌道面之槽底側與槽肩側之至少一者形成有上述第一隆起部。In each of the above configurations, the above-mentioned first raised portion may be formed on at least one of the groove bottom side and the groove shoulder side of each of the above-mentioned raceway surfaces.
如此,即便對應荷重條件,於槽底側或槽肩側之任一者產生邊緣應力,亦可適當減少該邊緣應力。In this way, even if edge stress occurs on either the bottom side of the groove or the shoulder side of the groove according to the load condition, the edge stress can be appropriately reduced.
上述構成中,可構成為於上述槽底側與上述槽肩側之各者,形成有彼此形狀不同之上述第一隆起部。In the above configuration, the first raised portion having different shapes from each other may be formed on each of the groove bottom side and the groove shoulder side.
如此,可對應力矩負荷時之接觸面壓之分佈,於槽底側與槽肩側設定適當降低量,將作用於軌道面之接觸面壓之分佈均一化。In this way, in response to the distribution of the contact surface pressure when the moment load is applied, an appropriate amount of reduction can be set on the groove bottom side and the groove shoulder side, and the distribution of the contact surface pressure acting on the track surface can be made uniform.
上述各構成中,較佳構成為上述曲率半徑在0.1 mm以上3.0 mm以下之範圍內。In each of the above-mentioned configurations, it is preferable to configure the above-mentioned radius of curvature within the range of 0.1 mm to 3.0 mm.
如此,可將軌道面與滾子之間之接觸面壓均一化,延長軸承壽命,且確保較高之力矩剛性。In this way, the contact surface pressure between the raceway surface and the roller can be uniformed, the life of the bearing can be prolonged, and high moment rigidity can be ensured.
上述各構成中,較佳構成為於上述周向剖面中,自將上述直線部延長至上述第一隆起部側之延長線、與將連結上述第一隆起部之兩端之直線延長至上述直線部側之延長線的交點至上述第二隆起部之距離,在0.1 μm以上3.0 μm以下之範圍內。In each of the above configurations, it is preferable that in the circumferential cross-section, an extension line extending from the straight line portion to the side of the first raised portion and a straight line connecting both ends of the first raised portion extend to the straight line. The distance from the intersection point of the extension lines on the side of the portion to the second raised portion is within the range of 0.1 μm to 3.0 μm.
如此,可將軌道面與滾子之間之接觸面壓均一化,延長軸承壽命,且確保較高之力矩剛性。In this way, the contact surface pressure between the raceway surface and the roller can be uniformed, the life of the bearing can be prolonged, and high moment rigidity can be ensured.
上述各構成中,可構成為上述外輪及上述內輪成為未於其軸向被分割之一體構造,於上述外輪,形成自其外周面至上述外輪軌道面之上述滾子之插入用之滾子插入孔,於上述滾子插入孔,設置塞住該滾子插入孔且構成上述外輪軌道面之一部分之栓塞。In each of the above configurations, the outer ring and the inner ring may have an integral structure that is not divided in the axial direction, and rollers for inserting the rollers from the outer peripheral surface of the outer ring to the raceway surface of the outer ring may be formed on the outer ring. The insertion hole is provided in the above-mentioned roller insertion hole with a plug that closes the roller insertion hole and constitutes a part of the raceway surface of the outer wheel.
如此,可防止以跨及滾子插入孔之方式延設於周向之凹口之邊緣部接觸滾子且以該邊緣部為起點,於外輪軌道面產生剝離、或於滾子產生缺口。In this way, it is possible to prevent the edge portion of the notch extending in the circumferential direction across the roller insertion hole from contacting the roller and starting from the edge portion, from peeling off the raceway surface of the outer wheel or from creating a chip in the roller.
上述各構成中,可構成為設為於沿周向相鄰之上述滾子間未設置用以保持特定間隔之保持器或間隔件之裝滿滾子形式。In each of the above-mentioned configurations, it may be configured as a full-roller type in which no cage or spacer for maintaining a specific interval is provided between the above-mentioned rollers adjacent in the circumferential direction.
如此,與設置保持器等之情形比較,可於內外輪間設置更多滾子,可提高交叉滾子軸承之剛性且可進一步謀求長壽命化。Thus, more rollers can be provided between the inner and outer rings compared to the case where a cage or the like is provided, and the rigidity of the crossed roller bearing can be improved and the life of the crossed roller bearing can be further increased.
上述各構成中,可構成為僅於上述各軌道面形成上述第一隆起部,且未對上述滾子實施隆起加工。In each of the above configurations, the first raised portion may be formed only on each of the raceway surfaces, and the rollers may not be raised.
如此,藉由形成於各滾子之隆起尺寸之加工精度之偏差,可防止軸承之穩定動作降低,且因無需管理滾子之組裝方向,故可謀求抑制製造成本。In this way, due to the variation in processing accuracy of the protrusion size formed on each roller, it is possible to prevent the stable operation of the bearing from deteriorating, and since it is not necessary to manage the assembly direction of the rollers, it is possible to suppress the manufacturing cost.
上述各構成中,可構成為上述第一隆起部僅由周向剖面為直線狀之部位構成。In each of the above configurations, the first raised portion may be constituted only by a portion having a linear section in the circumferential direction.
如此,與將第一隆起部之周向剖面設為曲線狀之情形比較,可使加工容易且抑制製造成本。 [發明之效果] In this way, compared with the case where the circumferential cross section of the first raised portion is curved, processing can be facilitated and manufacturing cost can be suppressed. [Effect of Invention]
於本發明中,因於交叉滾子軸承中形成將直線部與第一隆起部圓滑連接之具有特定曲率半徑之第二隆起部,故可將力矩荷重之負荷時作用於軌道面之接觸面壓之分佈均一化且謀求軸承之長壽命化。In the present invention, since the second raised portion with a specific radius of curvature that smoothly connects the straight line portion and the first raised portion is formed in the crossed roller bearing, it is possible to compress the contact surface of the raceway surface when the moment load is applied. Uniform distribution and long service life of bearings.
使用圖式說明本發明之交叉滾子軸承1之實施形態(第一例)。於以下說明中,將與交叉滾子軸承1之旋轉軸平行之方向稱為軸向,將相對於上述旋轉軸正交之方向稱為徑向,將沿以上述旋轉軸為中心之圓弧之方向稱為周向。該交叉滾子軸承1如圖1及圖2所示,將外輪2、與該外輪2同軸配置於外輪2之內徑側之內輪3、及介存於外輪2與內輪3之間之複數個滾子4作為主要構成要件。該等之構成要件皆為鋼製。An embodiment (first example) of the crossed roller bearing 1 of the present invention will be described using the drawings. In the following description, the direction parallel to the rotation axis of the
於外輪2之內徑側,形成大致正交之V槽狀之外輪軌道面5,於內輪3之外徑側,形成與外輪軌道面5對向且大致正交之V槽狀之內輪軌道面6。以下,將較各軌道面5、6之槽肩朝向槽底之徑向之中間位置更深側稱為槽底側,將更淺側稱為槽肩側。於各軌道面5、6之槽底,形成遍及周向之全周連續之凹口7。又,於外輪2,如圖9(a)(b)所示,形成有自其外周面至外輪軌道面5之滾子4之插入用之滾子插入孔8(參照圖5)。On the inner diameter side of the
如圖2及圖3所示,於內外輪軌道面5、6之徑向中間位置,形成有相對於軸向傾斜45度之直線部9、10。於該直線部9、10之槽底側與槽肩側,分別形成具有特定降低量(滾子4之滾動面與內外輪軌道面5、6之間之間隙之大小)之第一隆起部11。第一隆起部11之周向剖面僅由直線狀之部位構成,越朝向槽底側或外輪2之內周面側或內輪3之外周面側,降低量變得越大。As shown in Fig. 2 and Fig. 3, at the radial middle positions of the inner and
於直線部9、10與形成於其槽底側及槽肩側之第一隆起部11之間,形成有將該直線部9、10與第一隆起部11圓滑連接之具有特定曲率半徑R之第二隆起部12。此處所言之「圓滑」意指第二隆起部12之面法線之斜率自與直線部9、10之連接部至與第一隆起部11之連接部為止連續變化,其中途無銷角般之有稜角部分或不連續部。該第二隆起部12之加工以研磨、轉筒、滾筒、噴擊、超精加工等機械性控制之所有方法或手工研磨等手工作業進行。Between the
另,於圖2(顯示交叉滾子軸承1之主要部分之剖面圖之圖3、圖4、圖5、圖6、圖7及圖8亦同樣)中,為容易視覺上觀察形成於內外輪軌道面5、6之第一隆起部11及第二隆起部12,而誇張描畫第一隆起部11之傾斜角,實際傾斜角(例如2度左右)十分小,此外,曲率半徑R(例如0.6 mm左右)十分大,自直線部9、10往第一隆起部11之角度變化非常和緩,因而於力矩荷重之作用時,內外輪軌道面5、6與滾子4之滾動面可遍及滾子4之軸向之全體而接觸。In addition, in Fig. 2 (the same is true for Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8 showing the cross-sectional view of the main part of the crossed roller bearing 1), the inner and outer rings are formed for easy visual observation. The first raised
基於由直線部9、10、第一隆起部11及第二隆起部12構成之內外輪軌道面5、6之形狀的軸承壽命及力矩剛性,如後所述,與圖4所示之(1)第二隆起部12之曲率半徑R、及(2)於周向剖面中將直線部9、10於第一隆起部11側延長之延長線與將連結第一隆起部11之兩端之直線於直線部9、10側延長之延長線之交點至第二隆起部12之距離L之大小相當有關聯。於該第一例中,分別形成於外輪軌道面5之槽底側與槽肩側、及內輪軌道面6之槽底側與槽肩側之第一隆起部11及第二隆起部12之形狀相同。另,內外輪軌道面5、6之V槽之沿深度方向之第一隆起部11及第二隆起部12之寬度可適當決定,但根據加壓管理之點,較佳使兩隆起部11、12之寬度合計設為直線部9、10之寬度之50%以下。Based on the bearing life and moment rigidity of the shape of the inner and outer wheel raceway surfaces 5, 6 formed by the
滾子4以於外輪軌道面5與內輪軌道面6之間,使於周向相鄰之滾子4之傾斜角度交替作90度變化之方式,遍及周向之全周而配置。滾子4之直徑較其旋轉軸方向之長度略長。因此,滾子4之旋轉軸方向之端部未與該滾子4之滾動面滾動之內外輪軌道面5、6之構成V槽之一側之面與大致正交之另一側之面同時接觸,可使該滾子順利地滾動。The
滾子4之滾動面為遍及其軸向全體而外徑大小一定之圓柱面,未被實施隆起。因此,將滾子4組裝於內外輪軌道面5、6之間時,不必進行該組裝方向之管理,可順利地進行該組裝作業。於該實施形態中,設為於沿周向相鄰之滾子4間未設置用以保持特定間隔之保持器或間隔件之裝滿滾子形式,亦可構成為以保持器保持滾子4或將間隔件配置於相鄰之滾子4之間,於滾子4間確保特定大小之間隙。The rolling surface of the
若滾子4之組裝完成,則如圖5所示,於形成於外輪2之滾子插入孔8設置塞住該滾子插入孔8且構成外輪軌道面5之一部分之栓塞13,且插入用以防止該栓塞13脫落之銷14,完成交叉滾子軸承1之裝配。於該栓塞13,以與形成於外輪軌道面5之凹口7、直線部9、第一隆起部11、及第2隆起部12沿周向連續之方式,分別形成周向剖面為同形狀之凹口7、直線部9、第一隆起部11、及第二隆起部12。If the assembly of the
另,於第一例,於內外輪軌道面5、6之槽底側及槽肩側之兩者形成隆起,但應力大小因荷重條件而變化,因而有時亦可構成為僅於內外輪軌道面5、6之一側或僅於槽底側或槽肩側之一側形成隆起。又,有時亦可設為於外輪軌道面5與內輪軌道面6之間或槽底側與槽肩側之間,形成不同形狀之隆起之構成。In addition, in the first example, bulges are formed on both the groove bottom side and the groove shoulder side of the inner and
圖6顯示對裝配完成之交叉滾子軸承1,負荷特定大小之力矩荷重時之作用於內外輪軌道面5、6之接觸面壓之分佈之一例。可確認藉由於內外輪軌道面5、6形成直線部9、10、第一隆起部11、及第二隆起部12,於V槽之槽肩側(外輪2之內周面側之邊緣部及內輪3之外周面側之邊緣部)與槽底側(形成於內外輪軌道面5、6之底之凹口7之邊緣部)之附近之邊緣應力,與先前(參照圖10)比較大幅減少。Fig. 6 shows an example of the distribution of the contact surface pressure acting on the raceway surfaces 5, 6 of the inner and outer rings when a moment load of a specific magnitude is applied to the assembled crossed
又,如上所述,藉由利用第一隆起部11與第二隆起部12構成隆起,而如圖5所示,於形成於外輪2之滾子插入孔8設置栓塞13之構成之交叉滾子軸承1中,亦可防止凹口7之邊緣部接觸滾子4且以該邊緣部為起點,於外輪軌道面5產生剝離、或於滾子4產生缺口。Also, as mentioned above, by using the first protruding
該邊緣應力之減少有亦可藉由於第一隆起部11採用對數隆起,將內外輪軌道面5、6之直線部9、10與第一隆起部11以切線圓滑相連而實現之可能性。然而,對數隆起因其加工較難,故成本容易變高,利用可較低價加工之第二隆起部12將直線部9、10與第一隆起部11連接之上述構成更具有優勢。The reduction of the edge stress can also be realized by using a logarithmic bulge for the
如上所述,驗證直線部9、10與第一隆起部11之間形成第二隆起部12時、與未形成時之軸承壽命之不同。表1顯示其驗證結果。表1顯示之樣本No.1係未形成第二隆起部12時(比較例)之結果,樣本No.2係形成第二隆起部12時(實施例)之結果。As described above, the difference in the bearing life between the
於No.2之樣本(實施例)中,第二隆起部12之曲率半徑R(R2)為0.6 mm,且直線部9、10與第一隆起部11之延長線彼此之焦點至第二隆起部12之距離L為0.5 μm。於No.1之樣本(比較例)中,未形成第二隆起部12,但於直線部9、10與第一隆起部11交叉之部分略帶圓(曲率半徑R(R1)=0.05 mm),於直線部9、10與第一隆起部11之延長線彼此之交點與上述圓之間,存在未達1 μm之少許距離L。In the No.2 sample (example), the radius of curvature R (R2) of the second raised
對兩樣本進行軸承之耐久性試驗後,可確認相對於未形成第二隆起部12之比較例,形成第二隆起部12之實施例之軸承壽命比為2.8,壽命大幅提高。其原因被認為在於,藉由形成第二隆起部12,而如圖6所示,減少內外輪軌道面5、6與滾子4之間之接觸所伴隨之邊緣應力。After carrying out the bearing durability test on the two samples, it can be confirmed that compared with the comparative example without the second raised
[表1]
接著,評估使第二隆起部12之曲率半徑R變化時之軸承壽命及力矩剛性之優劣。表2顯示該評估結果。表2(表3亦同樣)中之記號「◎」意指特優,「〇」意指優,及「×」意指差(有實用性問題之可能性)。又,記號「-」意指隨著曲率半徑R變大,直線部9、10變短,與之相伴,優劣以「◎→〇→×」逐漸變化。又,若曲率半徑R進而變大,則有第一隆起部11消失,成為僅由凹口7、第二隆起部12、及直線部9、10構成之形狀之情形。關於該點,於後述之表3中,距離L超過3.0 μm而變大時亦同樣。Next, the quality of bearing life and moment rigidity when changing the radius of curvature R of the second raised
根據該評估結果,得知曲率半徑R為0.1 mm以上3.0 mm以下之範圍內,可使良好之軸承壽命及力矩剛性並存。尤其,曲率半徑R為0.6 mm以上3.0 mm以下之範圍內,軸承壽命尤佳。另一方面,得知曲率半徑R為0.05 mm以下時,有無法確保實用上之軸承壽命之可能性、及曲率半徑R超過3.0 mm時軸承壽命、力矩剛性皆降低。According to the evaluation results, it is found that the radius of curvature R is in the range of 0.1 mm to 3.0 mm, and good bearing life and moment rigidity can coexist. In particular, when the radius of curvature R is in the range of 0.6 mm to 3.0 mm, the bearing life is particularly good. On the other hand, it was found that when the radius of curvature R is less than 0.05 mm, the practical bearing life may not be ensured, and that when the radius of curvature R exceeds 3.0 mm, both the bearing life and the moment rigidity decrease.
[表2]
再者,評估使直線部9、10與第一隆起部11之延長線彼此之交點至第二隆起部12之距離L變化時之軸承壽命及力矩剛性之優劣。表3顯示該評估結果。Furthermore, when the distance L from the intersection point of the extension lines of the
根據該評估結果,得知距離L在0.1 μm以上3.0 μm以下之範圍內,可使良好之軸承壽命及力矩剛性並存。尤其,距離L在0.2 μm以上3.0 μm以下之範圍內軸承壽命尤佳。另一方面,得知距離L為0.1 μm以下時,有無法確保實用上之軸承壽命之可能性、及距離L超過3.0 μm時,軸承壽命、力矩剛性皆降低。According to the evaluation result, it is known that a good bearing life and moment rigidity can coexist when the distance L is in the range of 0.1 μm to 3.0 μm. In particular, when the distance L is in the range of 0.2 μm to 3.0 μm, the bearing life is particularly good. On the other hand, it was found that when the distance L is less than 0.1 μm, there is a possibility that the practical bearing life cannot be ensured, and that when the distance L exceeds 3.0 μm, both the bearing life and the moment rigidity decrease.
[表3]
另,表2及表3顯示之評估結果係設想用於產業用機器人之減速機等之交叉滾子軸承1(例如,外徑為50~240 mm左右)者,若軸承尺寸偏離該範圍,則有致使發揮良好軸承壽命及力矩剛性之曲率半徑R及距離L之各值亦變化之可能性。In addition, the evaluation results shown in Table 2 and Table 3 are based on crossed roller bearings 1 (for example, with an outer diameter of about 50 to 240 mm) used in reduction gears for industrial robots. If the bearing size deviates from this range, the There is a possibility that the values of the radius of curvature R and the distance L that exert good bearing life and moment rigidity may also vary.
圖7顯示該發明之交叉滾子軸承1之其他實施形態(第二例)。第二例之交叉滾子軸承1與第一例基本構成共通,但隆起形狀於內外輪軌道面5、6之槽底側與槽肩側不同。即,第二例中,內外輪軌道面5、6之槽肩側之第一隆起部11之周向剖面由曲線狀之部位而構成,越朝向外輪2之內周面側或內輪3之外周面側,降低量變得越大。Fig. 7 shows another embodiment (second example) of the crossed
於該第二例中,於直線部9、10與由曲線狀之部位構成之第一隆起部11之間,形成第二隆起部12,可與第一例同樣,較先前大幅減少邊緣應力。另,於第二例中,將第一隆起部11之周向剖面形狀於槽底側設為直線狀,於槽肩側設為曲線狀,但亦有與此相反,於槽底側設為曲線狀,於槽肩側設為直線狀或於槽底側及槽肩側之兩者設為曲線狀等可使第一隆起部11之形狀適當變化之情形。又,亦有可設為中途使曲率變化之曲線狀之情形。又,亦有僅將隆起形成於內外輪軌道面5、6之一側之情形。In this second example, the second raised
另,第一隆起部11為曲線狀時,將使直線部9、10於第一隆起部11側延長之延長線與將第一隆起部11之兩端連結之直線於直線部9、10側延長之延長線之交點、與兩延長線形成之角之二等分線與第二隆起部12相交之點之距離,設為上述距離L。In addition, when the first raised
圖8顯示該發明之交叉滾子軸承1之進而其他實施形態(第三例)。第三例之交叉滾子軸承1亦與第一例基本構成共通,但隆起形狀於內外輪軌道面5、6之槽底側與槽肩側不同。即,於第三例中,沿V槽之深度方向之第一隆起部11之寬度,於槽肩側較槽底側變得更寬,且越朝向槽底側或外輪2之內周面側或內輪3之外周面側,降低量變得越大。Fig. 8 shows still another embodiment (third example) of the crossed
於該第三例中,於直線部9、10與第一隆起部11之間,形成第二隆起部12,可與第一例同樣,較先前大幅減少邊緣應力。另,於第三例中,使第一隆起部11之寬度於槽肩側較槽底側更寬,但亦可有與此相反,於槽底側較槽肩側更寬之情形。又,亦有僅將隆起形成於內外輪軌道面5、6之一側之情形。In the third example, the second raised
應理解本次揭示之實施形態所有點為例示,而非限制性者。本發明之範圍並非上述說明,而是意圖包含申請專利範圍所示,與申請專利範圍均等之意味及範圍內之所有變更。It should be understood that the embodiments disclosed this time are illustrative and not restrictive at all points. The scope of the present invention is not the above-mentioned description, but intends to include all changes within the meaning and range equal to the claims and the claims.
1:交叉滾子軸承 2:外輪 3:內輪 4:滾子 5:外輪軌道面 6:內輪軌道面 7:凹口 8:滾子插入孔 9:直線部 10:直線部 11:第一隆起部 12:第二隆起部 13:栓塞 14:銷 20:外輪 21:外輪軌道面 22:滾子插入孔 23:內外輪 24:軌道面 25:滾子 26:凹口 E:符號 L:距離 R:曲率半徑 R1:曲率半徑 R2:曲率半徑 1: Cross roller bearing 2: outer wheel 3: inner wheel 4: Roller 5: Outer wheel track surface 6: Inner wheel track surface 7: notch 8: Roller insertion hole 9: Straight line 10: Straight line 11: The first uplift 12: Second uplift 13: Embolization 14: pin 20: outer wheel 21: Outer wheel track surface 22: Roller insertion hole 23: inner and outer wheels 24: Orbital surface 25: Roller 26: notch E: symbol L: distance R: radius of curvature R1: radius of curvature R2: radius of curvature
圖1係切去本發明之交叉滾子軸承之一部分之前視圖。 圖2係圖1中之沿II-II線之剖視圖(第一例)。 圖3係圖2之主要部分之剖視圖。 圖4係圖3之進而主要部分之剖視圖。 圖5係顯示於外輪設置栓塞之步驟之剖視圖。 圖6係顯示作用於軌道面之接觸面壓之分佈之一例之剖視圖。 圖7係交叉滾子軸承之主要部分之剖視圖(第二例)。 圖8係交叉滾子軸承之主要部分之剖視圖(第三例)。 圖9(a)係先前之外輪之剖視圖,(b)係(a)之主要部分。 圖10係顯示作用於先前之交叉滾子軸承之軌道面之接觸面壓之分佈之一例之剖視圖。 Fig. 1 is a front view with a part of the crossed roller bearing of the present invention cut away. Fig. 2 is a sectional view along line II-II in Fig. 1 (first example). Fig. 3 is a cross-sectional view of the main part of Fig. 2 . Fig. 4 is a cross-sectional view of further main parts of Fig. 3 . Fig. 5 is a sectional view showing the steps of setting the plug on the outer ring. Fig. 6 is a cross-sectional view showing an example of the distribution of the contact surface pressure acting on the raceway surface. Fig. 7 is a sectional view of the main part of the crossed roller bearing (second example). Fig. 8 is a sectional view of the main part of the crossed roller bearing (third example). Figure 9 (a) is a sectional view of the previous outer wheel, and (b) is the main part of (a). Fig. 10 is a sectional view showing an example of the distribution of contact surface pressure acting on the raceway surface of a conventional crossed roller bearing.
1:交叉滾子軸承 1: Cross roller bearing
2:外輪 2: outer wheel
3:內輪 3: inner wheel
4:滾子 4: Roller
7:凹口 7: notch
9:直線部 9: Straight line
10:直線部 10: Straight line
11:第一隆起部 11: The first uplift
12:第二隆起部 12: Second uplift
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