TW202233277A - Method for producing ear hook member for mask, apparatus for producing ear hook member for mask, method for producing mask, and mask - Google Patents
Method for producing ear hook member for mask, apparatus for producing ear hook member for mask, method for producing mask, and mask Download PDFInfo
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- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B18/00—Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effort
- A62B18/02—Masks
- A62B18/025—Halfmasks
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
- A41D13/1161—Means for fastening to the user's head
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/24—Hems; Seams
- A41D27/245—Hems; Seams made by welding or gluing
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B18/00—Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effort
- A62B18/08—Component parts for gas-masks or gas-helmets, e.g. windows, straps, speech transmitters, signal-devices
- A62B18/084—Means for fastening gas-masks to heads or helmets
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B23/00—Filters for breathing-protection purposes
- A62B23/02—Filters for breathing-protection purposes for respirators
- A62B23/025—Filters for breathing-protection purposes for respirators the filter having substantially the shape of a mask
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Pulmonology (AREA)
- Physical Education & Sports Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
- Zoology (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
- Adornments (AREA)
Abstract
Description
本發明有關一種口罩用耳掛構件的製造方法、口罩用耳掛構件的製造裝置、口罩的製造方法、及口罩。The present invention relates to a manufacturing method of an ear-hook member for a mask, a manufacturing device of the ear-hook member for a mask, a manufacturing method of a mask, and a mask.
作為佩戴在臉上的口罩的結構,已知具備有:口罩本體,其至少部分地覆蓋佩戴者的臉;及,一對耳掛部,亦即為了將口罩本體保持在佩戴位置上而能夠掛在佩戴者的各耳上的構件,其分別結合在口罩本體上。As a structure of a mask to be worn on the face, it is known to include: a mask body that at least partially covers the wearer's face; and a pair of ear hooks that can be hung in order to hold the mask body in the wearing position A member on each ear of the wearer, which is respectively attached to the mask body.
以往,用於口罩上的耳掛構件(耳掛部),大多為帶狀的情況,但是為了減輕施加在耳上的負載,也開始研究片狀的耳掛構件。例如揭示在專利文獻1中的口罩,其具備單一片狀的耳掛片,其兩耳掛部利用連接部以相互地連接的狀態在同一平面上延伸。Conventionally, the earhook member (earhook portion) used for the mask is mostly in the form of a belt. However, in order to reduce the load applied to the ear, a sheet-shaped earhook member has also been studied. For example, the mask disclosed in
進一步,近年來,口罩的需求量增加,男女老幼的各種使用者都需要使用口罩。伴隨這種情況,要求製造一種對應於使用者的臉的大小、形狀、喜好的使用感等之各種各樣的結構的耳掛構件。Further, in recent years, the demand for masks has increased, and various users of men, women and children need to use masks. In response to this situation, it is required to manufacture ear-hook members of various structures in accordance with the size, shape, and preferred usability of the user's face.
[先前技術文獻] (專利文獻) 專利文獻1:日本專利第5762803號公報 [Prior Art Literature] (patent literature) Patent Document 1: Japanese Patent No. 5762803
[發明所欲解決的問題]
揭示在專利文獻1中的口罩,作為耳掛片,採用一種不織布片,其相較於往長邊延伸方向,容易往與長邊延伸方向交叉的方向伸長。而且,在製造生產線中,將耳掛片帶往長邊方向搬送並進行沖裁處理,且接合在口罩本體上。然而,在該方法中,當要變更耳掛構件的設計(尺寸、形狀等),需要變更沖裁模本身,花費成本和時間。製造各種結構的耳掛部並不容易。因此,期望一種口罩的製造方法,能夠容易地實行設計變更。
[Problems to be Solved by Invention]
The mask disclosed in
鑒於上述情況而開發出來的本發明的一態樣,其所欲解決的問題在於提供一種設計變更容易的口罩用耳掛構件的製造方法。One aspect of the present invention developed in view of the above-mentioned circumstances has a problem to be solved to provide a method of manufacturing an ear loop member for a mask whose design is easy to change.
[用以解決問題的技術手段] 本發明的一態樣,是一種口罩用耳掛構件的製造方法,其包含下述步驟:使伸縮性構件往規定方向以可產生張力的方式伸長,一邊維持前述張力一邊將非伸縮性的表面材重疊在前述伸縮性構件的至少一方的面上,並將前述伸縮性構件與前述表面材接合而獲得接合體,然後使前述接合體往前述規定方向弛緩,而作成降低前述張力後的規定的弛緩狀態,並將處於前述規定的弛緩狀態的前述接合體沖裁成規定形狀。 [Technical means to solve the problem] One aspect of the present invention is a method of manufacturing an ear loop member for a mask, comprising the steps of: extending the stretchable member in a predetermined direction so as to generate tension, and maintaining the tension while maintaining the tension on the non-stretchable surface A material is overlapped on at least one surface of the stretchable member, and the stretchable member and the surface material are joined to obtain a joined body, and the joined body is relaxed in the predetermined direction to obtain a predetermined shape after reducing the tension. relaxation state, and punching the bonded body in the predetermined relaxation state into a predetermined shape.
[功效] 根據本發明的一態樣,能夠提供一種設計變更容易的口罩用耳掛構件的製造方法。 [effect] According to an aspect of this invention, the manufacturing method of the earhook member for masks with easy design change can be provided.
以下,一邊參照圖面一邊詳細說明本發明的實施形態。再者,在各圖面中,只要沒有特別說明,關於相同或對應的結構,會有標上相同的符號並省略說明的情況。又,圖面是為了有助於發明的理解而示意地表示的圖。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In addition, in each figure, unless otherwise stated, the same code|symbol may be attached|subjected about the same or corresponding structure, and description may be abbreviate|omitted. In addition, the drawings are schematically shown in order to facilitate the understanding of the invention.
本發明的一態樣是有關口罩用耳掛部。又,本發明的另一態樣是有關具備此種口罩用耳掛部之口罩。以下,首先說明關於本形態中的口罩的基本結構。One aspect of the present invention relates to an ear loop for a mask. Moreover, another aspect of this invention relates to the mask provided with the ear loop part for masks of this type. Hereinafter, the basic structure of the mask in this form is demonstrated first.
(口罩的基本結構) 本形態中的口罩,可以是能夠覆蓋佩戴者的臉之口罩,更具體而言,可以是能夠覆蓋佩戴者的至少鼻和嘴之口罩。根據本形態的口罩,可獲得防止異物到達臉部的功能、或防止從佩戴者產生的飛沫飛散的功能,也被稱為衛生口罩或醫用口罩。本形態適合作為拋棄式口罩來使用,但是也可以作為能夠藉由清洗等而反覆使用的口罩來使用。 (Basic structure of mask) The mask in this form may be a mask capable of covering the wearer's face, more specifically, a mask capable of covering at least the nose and mouth of the wearer. According to the mask of this aspect, the function of preventing foreign matter from reaching the face or the function of preventing the scattering of droplets generated from the wearer can be obtained, and it is also called a hygienic mask or a medical mask. This form is suitable for use as a disposable mask, but can also be used as a mask that can be used repeatedly by washing or the like.
圖1表示口罩1的平面圖。圖1是從外表面側亦即在佩戴時沒有與臉相對向而露出於外部的一側觀看口罩1而得的圖。又,圖2表示從內表面側(臉側)觀看口罩而得的平面圖。圖3表示沿著第1圖的I-I線的剖面圖。FIG. 1 shows a plan view of the
如圖1所示,根據本形態的口罩1,具備:口罩本體10,其在佩戴時被配置在佩戴者的臉的正面,主要是能夠覆蓋佩戴者的鼻和嘴;及,一對耳掛部20a,20a,其結合在口罩本體10上。口罩本體10,具有:縱向D1,其在佩戴時對應於佩戴者的臉的上下方向;及,橫向D2(在佩戴時對應於佩戴者的臉的左右方向之方向),其與縱向D1正交。在圖1的形態中,口罩本體10具有長方形的俯視形狀,該長方形在橫向D2上具有長邊,但是口罩本體10的俯視形狀並未被限定於圖示的形狀。As shown in FIG. 1 , according to the
如圖1和圖2所示,口罩本體10具有皺褶構造15,該皺褶構造15是藉由在縱向D1上排列地配置的複數個襞(皺褶)而形成。皺褶構造15的襞是藉由將構成口罩本體10的片材在沿著橫向D2的折線上折疊複數次而形成。而且,在形成有複數個襞的狀態下,口罩本體10的側部(橫向D2端部)被固定。因此,在使用口罩1時,將皺褶構造15的襞往縱向D1擴展,藉此,橫向D2的中央以向口罩1的外表面側突出的方式彎曲,而可以變形成適合於臉的立體形狀之形狀。皺褶構造15的具體的結構沒有特別限定,可以是形成於口罩本體的眾所周知的結構。As shown in FIGS. 1 and 2 , the
如圖1和圖2所示,一對耳掛部20a,20a,被配置在口罩本體10的外表面。如圖1所示,耳掛部20a分別在俯視時是環狀(或閉合帶狀)、或是也可以具有包含環之形狀。在佩戴時,以佩戴者的耳可進入耳掛部20a的環的內側亦即耳掛部20a的中央的開口29的方式,能夠將耳掛部20a掛在耳上。As shown in FIGS. 1 and 2 , a pair of ear-
一對耳掛部20a,20a,可構成為作成在橫向D2的中央處可相互分離地結合在一起的一張片狀的耳掛構件(耳掛部片)20。本說明書中,所謂的「片狀」或「片」是指長度和寬度比厚度大且在一平面上延伸或可延伸的形狀。因此,本形態中的一對耳掛部20a,20a,與帶狀或線狀的耳掛部相異。一對耳掛部20a,20a作成耳掛部片20而構成,藉此,在佩戴口罩時,當將耳掛部20a掛在耳上的時候,耳掛部20a能夠面接觸耳垂的背面,所以能夠減輕施加在耳及其周邊部分上的負載,並降低不適感和疼痛。The pair of
一對耳掛部20a,20a的可分離的結合部28的結合形式沒有特別限定,較佳是可藉由使用者的通常的力量進行拉扯而分離的結合。例如圖1所示,可製作不連續的切槽(切口部)作成打孔眼線而形成。又,結合部28,也可以不是打孔眼線,而是藉由使片材的厚度變小或是其他手段,使一對耳掛部20a,20a的邊界脆弱化或容易施加應力而形成。The coupling form of the
口罩本體10也可以具有由複數個層積層而成的多層構造。例如,也可以是至少包含以外側層和內側層來夾住中間層而成的三層之構造,該中間層提高了捕集異物(灰塵、花粉、細菌、病毒等)的功能。構成口罩本體10的各層,較佳是包含不織布、織物、編織品等的含纖維層,更佳是包含不織布。作為不織布,可舉出紡黏不織布、水刺不織布、熔噴不織布、熱風不織布、點黏不織布等。又,中間層較佳是使用包含細纖維而獲得的熔噴不織布。又,構成含纖維層的纖維較佳為樹脂纖維,作為樹脂纖維的樹脂的種類,可舉出聚乙烯、聚丙烯、聚對苯二甲酸乙二酯、尼龍等。外側層和內側層的基重可為10〜50g/m
2,較佳為15〜50g/m
2。異物捕集性高的中間層的基重較佳為10〜100g/m
2,更佳為15〜50g/m
2。
The
一對耳掛部20a,20a,分別結合在口罩本體10的外表面的側部(橫向D2端部)。亦即,一對耳掛部20a,20a分別在口罩本體10的橫向D2的外端部被接合,一對耳掛部20a,20a的其他以外的部分則沒有被接合在口罩本體10上。再者,圖1的形態中,一對耳掛部20a,20a,分別經由輔助材30,30而被結合在口罩本體10的兩側部。輔助材30,30,可以是沿著口罩1的縱向D1延伸的片狀構件。而且,輔助材30,30,分別在外側接合部50,50與口罩本體10的橫向D2的兩端部接合。又,輔助材30,30,分別在內側接合部60,60與耳掛部片20的橫向D2的兩端部接合。因此,為了輔助材30與口罩本體10的外側接合部50、及為了輔助材30與耳掛部片20的內側接合部60,能夠分別選擇最適當的結合形式,相較於使耳掛部片20與口罩本體10直接接合的情況,可獲得更堅牢的口罩1。輔助材30也可具有伸縮性,較佳是比耳掛部片20的伸縮性小。The pair of ear-
當開始使用根據本形態的口罩1時,使用者,在佩戴口罩1前,解除一對耳掛部20a,20a彼此之間的可分離的結合部28的結合,並使耳掛部20a,20a相互地分離,而將耳掛部20a,20a的未與口罩本體10接合的部分往橫向D2側方打開。這種分離、展開及與這些動作相關聯的結構,說明如下。When starting to use the
(耳掛部的分離/展開)
在使用圖1所示的口罩1的情況,使用者能夠以手分別捏住或把持一對耳掛部20a,20a並相互地往相反方向拉扯。藉此,首先,能夠解除可分離的結合部28的結合。然後,使用者,能夠在分別把持一對耳掛部20a,20a的狀態下,分別往橫向D2外方(往側方)打開。
(Separation/deployment of the ear hook)
When using the
圖4是表示將圖1的口罩1的一對耳掛部20a,20a往側方展開後的圖。又,圖5表示沿著圖4的II-II線的剖面圖。如圖4和圖5所示,一旦打開一對耳掛部20a,20a,則耳掛部20a,20a被翻面,之前一直與口罩本體10相對向的面露出。而且,口罩本體10的幾乎整個外表面也露出。Fig. 4 is a view showing a pair of ear-
一對耳掛部20a,20a可配置在口罩本體10的外表面側,也可配置在內表面側,如圖1〜圖5所示,較佳是配置在口罩1的外表面側。若一對耳掛部20a,20a被配置在口罩本體10的外表面側,則當解除一對耳掛部20a,20a彼此之間的結合而分離並往橫向D2外方打開時,能夠降低觸摸到口罩本體10的內表面的可能性、或是避免該可能性,從衛生方面的觀點來看是較佳的。A pair of
根據本形態的口罩1,能夠以如下方式使用。例如,在將口罩本體10的外表面朝上來放置口罩1的狀態下,使用者分別以手來把持一對耳掛部20a,20a並往橫向D2外方打開後,能夠在仍舊把持一對耳掛部20a,20a的情況下,使口罩1往他人(佩戴者)的臉移動。在將口罩本體10配置在他人的臉的所希望的位置後,能夠在不改變把持方法的情況下,將一對耳掛部20a,20a分別掛在他人的耳上。藉此,根據本形態的口罩1,即便是在使口罩佩戴在例如小孩、病人等的難以自己佩戴口罩的人的臉上的情況,也能夠適合地使用。According to the
進一步,如圖1所示,也可在一對耳掛部20a,20a上形成有捏持部25,25,使用者在將一對耳掛部20a,20a相互地分離而往橫向D2外方打開時,能夠捏住該捏持部25,25。捏持部25,25,俯視時,從口罩本體10的端緣突出,較佳是從口罩1的下端(或口罩本體10的下端)突出。捏持部25,25從口罩本體10的端緣突出,藉此,在沒有觸摸到或幾乎沒有觸摸到口罩本體10自身亦即口罩本體10的外表面和內表面的任一面的情況下,使用者能夠以兩手來捏住捏持部25,25。而且,使用者,能夠在沒有觸摸到或幾乎沒有觸摸到口罩本體10的情況下,使一對耳掛部20a,20a分離並展開。藉此,使用者即便在無法充分地照顧到手指的衛生的情況,也能夠將良好衛生狀態的口罩1佩戴在自己或他人上。再者,捏持部25從口罩本體10的端緣突出的情況,突出部分的縱向D1的最大長度較佳是5〜20mm,更佳是8〜15mm。Further, as shown in FIG. 1 , the pair of ear-
又,耳掛部20a具有捏持部25,25,藉此,使用者在將耳掛部20a掛在佩戴者的耳上時或掛上後,能夠捏住捏持部25,25而容易地實行耳掛部的調整。亦即,可捏住捏持部25,25,將耳掛部20a相對於耳朵相對地在耳掛部20a的外周方向挪動而實行位置調整、或將耳掛部20a朝向後側拉扯或鬆弛來調整耳掛部20a的張力程度。In addition, the
本形態中,一對耳掛部20a,20a不是結合在口罩本體10的內表面(臉側的面)而是分別結合在外表面的兩側部(圖1、圖3~圖5等),所以在佩戴口罩1時,亦即在將耳掛部20a,20a往側方打開並掛在耳上的狀態下,口罩本體10的兩側部藉由耳掛部20a而從外表面側壓向臉部。藉此,能夠縮小在口罩本體10的兩側部的口罩本體10與臉之間的間隙,因而能夠提高口罩的功能,例如遮斷異物的功能、使佩戴者咳出的飛沫不會飛散的功能等。又,耳掛部20a沒有配置在本體的兩側部的內表面側(臉側),因此在佩戴中,在口罩本體10的兩側部,耳掛部20a沒有直接接觸到佩戴者的臉,也可降低不適感。In this embodiment, the pair of ear hooks 20a and 20a are not connected to the inner surface (face side) of the
再者,也可以藉由壓紋加工、印刷、縫繡等,將可區別口罩本體10的外表面和內表面的標記18形成在口罩本體10上。標記18,只要使用者能夠以目視或觸摸的方式辨識內外表面,其形態沒有特別限定。標記18,如圖1等所示,可以是文字,也可以是數字、記號、圖形、標誌等。Furthermore, the
(耳掛構件)
本形態中的耳掛構件(耳掛部片)20、或耳掛部20a,20a,至少在橫向D2上具有伸縮性或彈性。圖6表示耳掛部片20的部分放大剖面圖。圖6(a)表示沒有對耳掛部片20施加外力的狀態(自然狀態),圖6(b)表示耳掛部片20被朝向橫向D2的外方拉伸的狀態。
(Ear Hook Components)
The earhook member (earhook portion piece) 20 or the
如圖6所示,耳掛部片20也可以是複數個層積層而成之層疊片。在圖6的例子中,耳掛部片20具備伸縮性構件5,且在伸縮性構件5的一方的面也就是第1面上配置有第1表面材2,在第1面的相反側的面也就是第2面上配置有第2表面材3。兩表面材可為非伸縮性。伸縮性構件5、第1表面材2及第2表面材3,利用隔開地配置的接合部4,4,…接合在一起。耳掛部片20,也可以由伸縮性構件5、及僅被配置在伸縮性構件5的一方的面上的非伸縮性的表面材的組合來構成,但是表面材配置在雙面上的情況,從肌膚觸感的觀點來看是較佳的。有關耳掛部片20的製造,將於之後詳細地敘述,其中,以使伸縮性構件5伸長的狀態,配置非伸縮性的表面材,且利用接合部4,4,…接合後,解除伸縮性構件5的伸長狀態(使伸縮性構件5弛緩)。因此,在沒有對耳掛部片20施加外力的狀態下,在表面材(第1表面材2和第2表面材3)產生襞(圖6(a))。再者,使伸縮性構件5伸長的方向,在已分解的情況,可以是包含寬度方向(橫向)D2的成分之方向,較佳是寬度方向(橫向)D2。As shown in FIG. 6 , the ear
耳掛部20a的伸縮性,主要是緣自於耳掛部20a具有伸縮性構件5。再者,伸縮性構件5的「伸縮性」是可藉由對其施加拉伸力而至少往一個方向伸長且藉由解除所施加的拉伸力(沒有受到外力的狀態)而恢復到原本的長度(自然長度)的性質。The stretchability of the
圖6的例子中,作為伸縮性構件5可採用伸縮性薄膜,亦即伸縮性構件5可採用厚度大致均勻的連續薄膜狀的成形體。但是,也可取代伸縮性薄膜,使用一種將複數條橡膠線等線狀伸縮體(或是線狀彈性體)並列配置而成的線狀伸縮集合體,也可以使用伸縮性熱熔黏著劑。伸縮性熱熔黏著劑可配置成線狀,也可以配置成面狀。然而,伸縮性薄膜,相較於線狀伸縮體等的其他的伸縮性構件,由於可對耳掛構件(耳掛部片)20賦予高伸縮性或伸長性,所以是較佳的。又,伸縮性薄膜在製造時的處理也是容易的。In the example of FIG. 6 , a stretchable film can be used as the
作為伸縮性薄膜的材料,可舉出:聚乙烯、聚丙烯等聚烯烴;聚胺酯等。伸縮性薄膜的伸縮性,較佳為:在根據拉伸試驗機所實行的測定中,最大伸長率為自然長度的3.5〜4.0倍。又,伸縮性薄膜也可以具有使濕氣通過的功能。As a material of a stretchable film, polyolefins, such as polyethylene and polypropylene; polyurethane, etc. are mentioned. The stretchability of the stretchable film is preferably such that the maximum elongation is 3.5 to 4.0 times the natural length in the measurement by a tensile tester. In addition, the stretchable film may have a function of allowing moisture to pass through.
表面材(在表面材設置在伸縮性構件5的雙面上的情況,是第1表面材2及/或第2表面材3),較佳是纖維構造體。作為纖維構造體,可舉出不織布、織物、編織品等,其中,不織布由於肌膚觸感、通氣性良好且有助於佩戴感的提升,所以較佳。作為不織布,可舉出熱風不織布、紡黏不織布、水刺不織布、針刺不織布、化學黏結不織布等。其中,能夠適當地選擇不會起毛且強度高的紡黏不織布、具有柔軟性的熱風不織布等。又,不織布所含的纖維較佳為樹脂纖維,作為樹脂纖維的樹脂的種類,可舉出聚乙烯、聚丙烯、聚對苯二甲酸乙二酯、尼龍等。表面材是不織布的情況,不織布的基重可為5〜50g/m
2,尤其較佳為8〜25g/m
2。在表面材配置在伸縮性構件5的雙面上的情況,第1表面材2和第2表面材3可以相同也可以相異。
The surface material (when the surface material is provided on both sides of the
(耳掛構件的製造方法、及製造裝置) 本發明的一態樣關於一種口罩用耳掛構件的製造方法。根據本形態的口罩用耳掛構件的製造方法,其包含下述步驟: (a)伸長步驟,使伸縮性構件往規定方向以可產生張力的方式伸長;(b)配置步驟,一邊維持所產生的張力一邊將非伸縮性的表面材重疊在伸縮性構件的至少一方的面上;(c)接合步驟,將伸縮性構件與表面材接合而獲得接合體;(d)弛緩步驟,使接合體往伸長的規定方向弛緩,而作成降低張力後的規定的弛緩狀態;及,(e)沖裁步驟,將弛緩狀態(規定的弛緩狀態)的接合體沖裁成規定形狀。 (Manufacturing method of earhook member, and manufacturing apparatus) One aspect of the present invention relates to a method of manufacturing an ear loop member for a mask. According to the manufacture method of the ear loop member for mask of this form, it comprises the following steps: (a) an extending step of extending the stretchable member in a predetermined direction so that tension can be generated; (b) an arrangement step of stacking a non-stretchable surface material on at least one of the stretchable members while maintaining the generated tension (c) a joining step of joining the stretchable member and the surface material to obtain a joined body; (d) a relaxation step of relaxing the joined body in a predetermined direction of elongation to obtain a predetermined relaxed state after reducing the tension; and , (e) punching step, punching the joint body in a relaxed state (predetermined relaxed state) into a predetermined shape.
又,本發明的一態樣關於一種口罩用耳掛構件的製造裝置。根據本形態的口罩用耳掛構件的製造裝置,其包含下述手段: (A)伸長手段,使伸縮性構件往規定方向以可產生張力的方式伸長;(B)積層手段,一邊維持所產生的張力一邊將非伸縮性的表面材重疊在伸縮性構件的至少一方的面上;(C)接合手段,將伸縮性構件與表面材接合而獲得接合體;(D)弛緩手段,使接合體往伸長的規定方向弛緩,而作成降低張力後的規定的弛緩狀態;及,(E)沖裁手段,將弛緩狀態(規定的弛緩狀態)的接合體沖裁成規定形狀。口罩用耳掛構件的製造裝置,可作為口罩的製造裝置的一部分而構成,也可以獨立地構成。 Moreover, one aspect of this invention relates to the manufacturing apparatus of the earhook member for masks. According to the manufacturing device of the ear loop member for masks of this form, it comprises the following means: (A) extension means for extending the elastic member in a predetermined direction so that tension can be generated; (B) lamination means for stacking a non-stretchable surface material on at least one of the elastic members while maintaining the tension generated (C) a joining means for joining the stretchable member and a surface material to obtain a joined body; (D) a relaxation means for relaxing the joined body in a predetermined direction of elongation to make a predetermined relaxed state after reducing the tension; and , (E) punching means for punching the joint body in a relaxed state (predetermined relaxed state) into a predetermined shape. The manufacturing apparatus of the ear loop member for masks may be comprised as a part of the manufacturing apparatus of a mask, and may be comprised independently.
圖7表示包括口罩用耳掛構件的製造裝置100與口罩構件組合裝置200之口罩製造裝置300的概略圖。如圖7所示,口罩用耳掛構件的製造裝置100被配置在口罩製造裝置300的上游。藉由口罩用耳掛構件的製造裝置100製造出來的口罩用耳掛構件,在口罩構件組合裝置200中,與口罩的其他構件組合,而獲得最終製品也就是口罩。7 : has shown the schematic diagram of the
耳掛構件的製造裝置100,也可具備:伸縮性構件帶供給手段123,其供給之後成為伸縮性構件5之伸縮性構件帶5A;第1表面材帶供給手段121,其用於供給之後成為第1表面材2之第1表面材帶2A;及,第2表面材帶供給手段122,其用於供給之後成為第2表面材3之第2表面材帶3A。從各供給手段供給的長條狀的原材料亦即伸縮性構件帶5A、第1表面材帶2A及第2表面材帶3A,往積層手段130供給。繼而,在積層手段130中,第1表面材帶2A被重疊在伸縮性構件帶5A的其中一方的面(第1面)上且第2表面材帶3A被重疊在伸縮性構件帶5A的另一方的面(第2面)上而形成積層體(多層構造體)6A。積層體6A往搬送方向Dt被搬送。The
此處,伸縮性構件帶5A,在伸長手段120中,被往搬送方向Dt伸長,在該伸長的狀態下,也就是在搬送方向Dt上施加有外力(拉伸力)的狀態下被搬送。換句話說,在伸縮性構件帶5A上產生對抗外力的應力(拉伸應力)。在本說明書中,也有將上述拉伸力和上述拉伸應力皆稱為張力的情況。如此,伸縮性構件帶5A,一邊維持產生第1張力t1的狀態(伸長狀態)一邊被第1表面材帶2A和第2表面材帶3A(有合併稱為表面材帶的情況)積層。再者,搬送方向Dt,成為對應於所獲得的耳掛構件(耳掛部片)20的橫向D2之方向。Here, the
上述伸縮性構件帶5A的第1張力t1、或伸縮性構件帶5A的伸長程度,是根據伸縮性構件帶供給手段123的放出速度、及搬送手段(未圖示)來控制。伸縮性構件帶5A,例如較佳是使其以成為自然長度的1.5〜4.0倍的方式伸長,更佳是使其以成為自然長度的2.0〜3.0倍的方式伸長。另一方面,第1表面材帶2A和第2表面材帶3A,能夠在具有自然長度的狀態(未被拉伸的狀態)下被搬送。利用調整伸縮性構件帶5A的第1張力t1或伸長程度,能夠容易地變更耳掛構件20的伸縮特性(例如最大伸長長度等)。藉此,即便沒有變更伸縮性構件5或伸縮性構件帶5A的材料、及表面材或表面材帶的材料,也能夠獲得伸縮特性相異的耳掛構件20,並能夠製造出對應於使用者的各種要求的耳掛構件20。The first tension t1 of the
上述積層體6A被饋送至接合手段140,伸縮性構件帶5A與第1表面材帶2A被接合,且伸縮性構件帶5A與第2表面材帶3A被接合。該接合是藉由遍及積層體6A整體地形成不連續的接合部4,4,…來實行。在接合手段140中的接合,較佳是超音波熔接、熱熔接等。不連續的複數個接合部4,4,…,例如形成為在俯視時呈點狀。在接合手段140中,積層體6A的層間被接合,藉此能夠獲得接合體8A(圖6(b)、圖7的部分III的放大圖)。The above-mentioned
在接合體8A中,在伸縮性構件帶5A上,以在搬送方向Dt上產生第1張力t1的狀態(在搬送方向Dt上伸長的狀態),接合部4,4,…,在伸縮性構件帶5A與第1表面材帶2A之間、及在伸縮性構件帶5A與第2表面材帶3A之間,斷續地形成。再者,1個接合部4在俯視時的基準直徑可為0.2〜1.0mm。又,接合部4,4,…在俯視時的面積,可為片材面積的1.8〜19.1%。In the
接合體8A被饋送至後續的弛緩手段160。在弛緩手段160中,原本在伸縮性構件帶5A上所產生的往搬送方向Dt的張力降低,能夠作成具有比初期的第1張力t1小的第2張力t2之規定的弛緩狀態。此處,第2張力t2只要小於第1張力t1即可,也可為零(0≦t2<t1)。亦即,在接合體8A通過弛緩手段160後,也可成為沒有產生張力的狀態(自然狀態)。The
一旦在伸縮性構件帶5A上所產生的張力降低,則伸縮性構件帶5A的長度會往搬送方向Dt縮短。但是,第1表面材帶2A和第2表面材帶3A是非伸縮性,且僅藉由斷續地配置的接合部4,4,…而被結合,所以第1表面材帶2A和第2表面材帶3A的接合部4,4,…以外的部分,沒有追隨伸縮性構件帶5A而弛緩並從伸縮性構件帶5A的表面隆起。因此,在第1表面材帶2A和第2表面材帶3A上,形成了耳掛部片帶20A,該耳掛部片帶20A形成有多數個沿著與搬送方向Dt正交之方向延伸並在搬送方向Dt上排列的小襞。換句話說,在被配置於耳掛部片帶20A處的第1表面片材帶2A和第2表面片材帶3A上,分別沿著搬送方向Dt而形成有連續的凹凸(圖6(a)、圖7的部分IV的放大圖)。When the tension|tensile_strength which generate|occur|produces in the
調整弛緩手段160中的張力的降低程度(接合體8A的弛緩程度)的方法、或調整藉由弛緩手段160而獲得的第2張力t2的方法,沒有特別限定。例如將在弛緩手段160中所包含的上游輥161及/或下游輥162作成一對輥而構成,可變更在該一對輥所包含的輥間的推壓,也可變更上游輥161及/或下游輥162與接合體8A之間的摩擦阻力。或者,在進入弛緩手段160前的上游的位置,也可調整施加在接合體8A上的張力。然而,在弛緩手段160中,較佳是:除了主要負責搬送的任務的上游輥161及/或下游輥162以外,設置張力調整構件。張力調整構件,例如圖7所示,可作成張力調整輥165而構成。The method of adjusting the degree of reduction of the tension in the relaxation means 160 (the degree of relaxation of the joined
張力調整輥165,是利用改變其位置便能夠調整接合體8A的搬送距離之構件。張力調整輥165,相對於搬送方向Dt,可往任意的(相對於接合體8A的面方向往任意的)方向移動。又張力調整輥165的移動後的位置,也可藉由螺栓等而將位置固定。張力調整輥165,相對於在弛緩手段160中的其他構件,可往上下(相對於接合體8A的面方向垂直地)且/或往左右(相對於接合體8A的面方向平行地且相對於搬送方向Dt垂直地)移動,較佳為至少可上下移動。使張力調整輥165往上方或下方移動,藉此能夠將接合體8A往下壓或推上,因而能夠容易地增長或縮短弛緩手段160中的接合體8A的搬送距離。The
圖8表示包含張力調整輥165之弛緩手段160的示意的放大圖。張力調整輥165被配置在上游輥161與下游輥162之間。在圖8(a)所示的狀態下,在上游輥161與下游輥162之間,接合體8A以平面狀的方式(從側方觀察大致呈直線狀)被搬送。相對於此,在圖8(b)所示的狀態下,張力調整輥165位於圖面中的較下方的位置。因此,在上游輥161與下游輥162之間,接合體8A的搬送軌跡往下方偏移,於是接合體8A的搬送距離變長。FIG. 8 shows a schematic enlarged view of the relaxation means 160 including the
以往,若弛緩手段中的搬送距離短,則由於來自表面材的阻力等,在弛緩手段內,有時伸縮性構件的弛緩沒有充分地進展。相對於此,例如圖8(b)所示,在上游輥161與下游輥162之間,若接合體8A的搬送距離變長,則相應於所延長的距離,接合體8A的弛緩能夠確保充分的時間,因而能夠使弛緩進展。又,在弛緩手段中的弛緩步驟,尤其是在以高速運轉的情況,大多沒有良好地進展,但是如本形態般,藉由張力調整構件來調整搬送距離,由於能夠調整弛緩的進展程度,所以即便使裝置高速運轉,也能夠將弛緩手段160後的第2張力t2作成所希望的張力(也包含t2=0的情況)。能夠藉由張力調整輥165而增大的搬送距離的長度,能夠相應於所希望的弛緩狀態,考慮弛緩手段160全體的結構(上游輥161及/或下游輥162的結構)、比弛緩手段160更靠上游的將積層體6A和接合體8A搬送之搬送手段的結構、運轉速度(接合體8A的搬送速度)等而決定。Conventionally, when the conveyance distance in the relaxation means is short, the relaxation of the elastic member may not progress sufficiently in the relaxation means due to resistance from the surface material or the like. On the other hand, as shown in FIG. 8( b ), when the conveyance distance of the joined
如此一來,設置在弛緩手段160中的張力調整輥,利用變更其位置便能夠變更接合體8A的搬送軌跡,更具體來說,能夠相對於接合體8A的面方向變更成包含垂直的成分之方向,因而能夠調整搬送距離。藉此,即便沒有增大弛緩手段160的設置面積(例如沒有使上游輥161與下游輥162之間的間隔變寬),能夠利用緊湊的結構容易地變更接合體8A的搬送距離,進而能夠容易地調整接合體8A的弛緩程度。而且,能夠容易地調整對從弛緩手段160搬出時的接合體8A施加的張力(或是接合體8A所產生的張力),亦即能夠容易地調整上述的第2張力t2。In this way, by changing the position of the tension roller provided in the relaxation means 160, the conveyance trajectory of the joined
再者,上述般的張力調整輥也可以設置複數根。又,張力調整構件,可作成帶搬送手段而構成,該帶搬送手段的帶面也能以接觸到接合體8A上的狀態而被操作。該情況,藉由變更帶搬送手段的帶的速度,能夠變更接合體8A的弛緩狀態。如此的帶搬送手段,在想將第2張力t2作成0的情況,亦即在想要將被包含在接合體8A中的伸縮性構件5作成自然長度的情況,尤其較佳。生產線的搬送速度過快的情況,在弛緩手段160中,會有無法使伸縮性構件5充分地弛緩的情況,該情況,利用調整帶搬送手段的帶的速度、帶面的粗糙度等,能夠降低弛緩手段160中的接合體8A的速度,並能夠將伸縮性構件5充分地弛緩。這樣一來,如本形態般,利用弛緩手段160具備張力調整構件,不需要作成複雜的結構便能夠容易地控制接合體8A的弛緩狀態。In addition, a plurality of the above-mentioned dancer rollers may be provided. In addition, the tension adjustment member can be configured as a belt conveying means, and the belt surface of the belt conveying means can also be operated in a state of being in contact with the joined
接著,所獲得的耳掛部片帶20A(接合體8A),藉由沖裁手段180而沖裁成規定形狀,亦即沖裁成各個耳掛部片20的形狀。藉此,能夠獲得複數個耳掛部片20,20,…。此時,耳掛部片帶20A也可一直維持在弛緩手段160中被弛緩成的規定的弛緩狀態。藉此,例如耳掛部片帶20A也可一直維持在弛緩手段160中被弛緩成的規定的弛緩狀態,在該狀態下被搬送至沖裁手段180,並被沖裁成規定形狀。亦即,也可在維持從第1張力t1降低至第2張力t2的狀態下,被進行沖裁。Next, the obtained earloop
藉此,例如在通過弛緩手段160後所獲得的第2張力t比較高的情況,亦即在耳掛部片帶20A的張力沒有降低多少的情況,若在維持該弛緩狀態下實行沖裁,則在沖裁步驟後,一旦從耳掛部片20去掉張力,則耳掛部片20會往搬送方向Dt(在口罩中,成為橫向D2)收縮,其形狀和尺寸變化。藉此,能夠獲得一種至少橫向D2的尺寸更小的耳掛部片20。另一方面,例如在將第2張力t2設為0,亦即在使耳掛部片帶20A弛緩成施加於其上的張力消失的狀態(自然狀態)的情況,若在維持該弛緩狀態下實行沖裁,則所獲得的耳掛部片20的形狀會與剛進行沖裁步驟之後的形狀相同或幾乎相同。因此,利用變更在弛緩手段160中所獲得的弛緩狀態,即便是相同的沖裁模,也能夠製造出一種具有不同的形狀、尺寸的耳掛構件20,進而能夠製造出一種具有不同的使用感的耳掛構件20。亦即,能夠容易地實行耳掛構件20的變更設計。Thereby, for example, when the second tension t obtained after passing through the relaxation means 160 is relatively high, that is, when the tension of the
藉由沖裁手段180而獲得的耳掛部片20,20,…被饋送至口罩構件組合裝置200。在口罩構件組合裝置200中,耳掛部片20與口罩本體10被組合起來。此處,說明有關包含輔助材30,30之口罩1(圖1〜圖5)的製造。The
首先,輔助材帶30A被配置在藉由口罩用耳掛構件的製造裝置100而獲得的耳掛部片20的其中一方的面上。然後,耳掛部片20與輔助材帶30A藉由熱封等而被接合,能夠形成內側接合部60,60(圖1等)。進一步,之後會成為口罩本體10之口罩本體帶10A,從口罩本體帶供給手段221被供給至耳掛部片20的配置有輔助材帶30A的一側的相反側。而且,輔助材帶30A與口罩本體帶10A藉由熱封等而被接合,能夠形成外側接合部50,50(圖1等)。First, 30 A of auxiliary material tapes are arrange|positioned on one surface of the earhook part sheet|
組合耳掛部片20、輔助材帶30A及口罩本體帶10A後,例如藉由在切斷手段190中的切斷步驟,能夠獲得各個口罩1。切斷,能夠與耳掛部片20和口罩本體帶10A的接合同時地實行。Each
本形態中,當將耳掛部片20組合在口罩本體帶10A上時,能夠在使該耳掛部片20產生往橫向D2的張力的狀態下,將耳掛部片20接合在口罩本體帶10A上。在使耳掛部片20產生張力的狀態中,將藉由上述口罩用耳掛構件的製造裝置100的沖裁手段180而被沖裁所獲得的耳掛部片20,分別在橫向D2的兩端部(在搬送方向Dt的上游和下游)固定,並從橫向D2的兩端部,以橫向D2的長度變長的方式一邊拉伸一邊搬送,能夠將耳掛部片20重疊並接合在口罩本體帶10A上(圖7)。In this form, when the
藉此,例如一邊維持藉由口罩用耳掛構件的製造裝置100的弛緩手段160而張力降低所獲得的第2張力t2,一邊搬送耳掛部片帶20A,能夠將耳掛部片帶20A配置在口罩本體帶10A上並進行接合。或者,也可將產生與第2張力t2相異的例如比第2張力t2大或小的第3張力t3之耳掛部片20,在維持第3張力t3的狀態下,接合在口罩本體帶10A上。Thereby, for example, while maintaining the second tension force t2 obtained by reducing the tension by the relaxation means 160 of the
圖9表示如上述般地在使該耳掛部片20產生往橫向D2的張力的狀態下,耳掛部片20被接合在口罩本體帶10A上而獲得的口罩1’的平面圖。圖9(a)表示口罩1’的使用開始前的狀態。如圖9(a)所示,在使用開始前的口罩1’的耳掛部片20產生往橫向D2的張力。此處,在開始使用口罩1’時,若將可分離的結合部28分離而將一對耳掛部20a,20a在將口罩載置於平面上的狀態下分離,則如圖9(b)所示,一對耳掛部20a,20a的橫向D2的尺寸變小,於是一對耳掛部20a,20a的橫向D2的中央側的端部彼此分開。而且,相對於口罩本體10顯現出尺寸比較小的耳掛部20a,20a。9 shows a plan view of the mask 1 ' obtained by joining the
藉此,在使用開始前的口罩的耳掛構件20,是否有產生往橫向D2的張力,例如在將口罩載置於平面上的狀態下,比較使用開始前的一對耳掛部20a,20a的橫向D2的合計長度(耳掛部片20的橫向D2的長度)與在結合部28處將一對耳掛部20a,20a彼此分離後的耳掛部20a,20a的橫向D2的合計長度,當後者變小的情況,便能夠確認。Thereby, whether there is tension in the lateral direction D2 of the
圖9所示的口罩1’,雖然想要預先將口罩本體10的尺寸增大,但是使耳掛部20a,20a的尺寸更小,對於想要適配於耳上這樣的使用者而言是合適的。在欲製造出此種相對於口罩本體10的橫向D2的尺寸,耳掛部20a,20a的橫向D2的尺寸變小的口罩的情況,如果沒有利用本形態的口罩的製造方法,通常耳掛部片20對於口罩本體10的接合位置會靠橫向D2的中心,在配戴時,會有無法活用口罩本體10整體的可能性。或者,放棄耳掛部片20的結構,在將一對耳掛部20a,20a分離的狀態下,需要分別接合在口罩本體10的橫向D2的兩端部,在該情況下,製作過程會變繁雜。相對於此,利用本形態的口罩的製造方法,即便變更耳掛部片20的尺寸,不用變更耳掛部片20與口罩本體10的接合位置、或幾乎沒有變更,便能夠獲得所希望的結構。In the mask 1' shown in FIG. 9, although the size of the
再者,本形態,也能夠作成與圖1的口罩1不同的未包含輔助材30,30之口罩1”。該情況,如圖10所示,能夠使耳掛部片20與口罩本體帶10A直接重疊,並在耳掛部片20的橫向D2的兩端部,使耳掛部片20與口罩本體10接合。Furthermore, in this form, it is also possible to make a
以下,記載本發明的具體的態樣。Hereinafter, specific aspects of the present invention will be described.
(附記1)
關於附記1的態樣,是一種口罩用耳掛構件的製造方法,其包含下述步驟:使伸縮性構件往規定方向以可產生張力的方式伸長,一邊維持前述張力一邊將非伸縮性的表面材重疊在前述伸縮性構件的至少一方的面上,並將前述伸縮性構件與前述表面材接合而獲得接合體,然後使前述接合體往前述規定方向弛緩,而作成降低前述張力後的規定的弛緩狀態,並將處於前述規定的弛緩狀態的前述接合體沖裁成規定形狀。
(Supplement 1)
The aspect of
在上述附記1的態樣中,耳掛構件的材料包含伸縮性構件、及配置在該伸縮性構件的至少一方的面上的非伸縮性的表面材。而且,在製造時,使伸縮性構件往規定方向以可產生張力的方式伸長,一邊維持該張力一邊將表面材重疊在伸縮性構件上,並將兩者接合。藉此,利用調整在伸縮性構件所產生的張力(調整伸縮性構件的伸長程度),不用變更耳掛構件的材料,也能夠以相同的材料容易地製造出伸縮特性(最大伸長長度)不同的耳掛構件。In the aspect of the above-mentioned
進一步,在本態樣中,使伸縮性構件與表面材的接合體弛緩而作成規定的弛緩狀態,並將處於該規定的弛緩狀態的接合體沖裁成規定形狀。因此,利用調整沖裁時的接合體的弛緩狀態(調整伸縮性構件的張力的降低程度),不用變更沖裁模,也能夠以相同的沖裁模來製造出具有不同的結構(尺寸、形狀、使用感等)之耳掛構件。Furthermore, in this aspect, the joint body of the elastic member and the surface material is relaxed to make a predetermined relaxed state, and the joint body in the predetermined relaxed state is punched out into a predetermined shape. Therefore, by adjusting the relaxed state of the joined body during punching (adjusting the degree of reduction of the tension of the elastic member), it is possible to manufacture different structures (sizes, shapes, etc.) with the same punching die without changing the punching die. , sense of use, etc.) ear hook components.
(附記2)
在附記2的態樣中,針對前述弛緩,藉由張力調整構件來調整前述規定的弛緩狀態,並且,前述張力調整構件,將前述接合體的搬送軌跡,相對於前述接合體的面方向,變更成包含垂直的成分之方向。
(Supplement 2)
In the aspect of
根據上述附記2的態樣,不需要繁雜的程序,能夠無段地調整張力的弛緩狀態。According to the aspect of the above-mentioned
(附記3)
在附記3的態樣中,前述張力調整構件包含可將前述接合體往下壓或推上的輥。
(Supplement 3)
In the aspect of
根據上述附記3的態樣,藉由將張力調整構件作成包含比較簡單的輥這樣的構件,能夠容易地調整接合體的弛緩狀態。According to the aspect of the above-mentioned
(附記4)
在附記4的態樣中,伸縮性構件具有第1面和與該第1面相反的一側的第2面,並且該製造方法包含下述步驟:
一邊維持前述張力一邊將第1表面材重疊在前述第1面上且將第2表面材重疊在前述第2面上,並將前述伸縮性構件與前述第1表面材接合,且將前述伸縮性構件與前述第2表面材接合。
(Supplement 4)
In the aspect of
根據上述附記4的態樣,因為在伸縮性構件的雙面上配置有表面材,所以能夠製造出一種耳掛構件,不論觸摸任一面都可獲得舒適的觸感。According to the aspect of the above-mentioned
(附記5)
附記5的態樣中,是一種口罩用耳掛構件的製造裝置,其具備下述手段:伸長手段,使伸縮性構件往規定方向以可產生張力的方式伸長;積層手段,一邊維持前述張力一邊將非伸縮性的表面材重疊在前述伸縮性構件的至少一方的面上;接合手段,將前述伸縮性構件與前述表面材接合而形成接合體;弛緩手段,使前述接合體往前述規定方向弛緩,而作成降低前述張力後的規定的弛緩狀態;及,沖裁手段,將處於前述規定的弛緩狀態的前述接合體沖裁成規定形狀。
(Supplement 5)
In the aspect of
根據上述附記5的態樣,可獲得一種耳掛構件的製造裝置,其取得與附記1的態樣同樣的效果。According to the aspect of the above-mentioned
(附記6)
在附記6的態樣中,其藉由請求項1至4中任一項所述之口罩用耳掛構件的製造方法來製造口罩用耳掛構件,前述口罩用耳掛構件是耳掛部片,該耳掛部片包含在橫向的中央處可相互分離地結合在一起的一對耳掛部;並且,將前述耳掛部片重疊在口罩本體上,並在前述耳掛部片的前述橫向的兩端處,接合於前述口罩本體上。
(Supplement 6)
In the aspect of
根據上述附記6的態樣,能夠製造一種口罩,其取得與附記1至附記4的任一個態樣同樣的效果。According to the aspect of the above-mentioned
(附記7) 在附記7的態樣中,在使前述耳掛部片產生往前述橫向的張力的狀態下,將前述耳掛部片接合在前述口罩本體上。 (Supplement 7) In the aspect of Supplementary Note 7, the earloop portion sheet is joined to the mask body in a state where the earloop portion sheet is tensioned in the lateral direction.
根據上述附記7的態樣,在使用相同尺寸的耳掛部片來製造口罩本體的橫向的尺寸比較大的口罩的情況,不用改變耳掛構件(耳掛部片)與口罩本體的接合位置,便能夠製造口罩。例如,若對應於口罩本體的橫向的尺寸,將耳掛部片以往橫向拉伸的狀態接合於口罩本體上,則能夠使耳掛部片的橫向的兩端部分別接合於口罩本體的橫向的兩端部。又,也不需要將耳掛構件(耳掛部片)變更成使一對耳掛部彼此分離的狀態。According to the aspect of the above-mentioned appendix 7, in the case of using the earhook piece of the same size to manufacture a mask whose lateral dimension of the mask body is relatively large, it is not necessary to change the joint position of the earhook member (earhook piece) and the mask body, masks can be made. For example, if corresponding to the lateral dimension of the mask body, the earhook piece is joined on the mask body in the state of horizontal stretching in the past, then the lateral ends of the earhook piece can be joined to the lateral ends of the mask body respectively. both ends. Also, it is not necessary to change the earhook member (earhook portion piece) to a state in which the pair of earhook portions are separated from each other.
又,使用所獲得的口罩的情況,在開始使用時,使耳掛部片所包含的一對耳掛部彼此在橫向的中央處分離,此時,原本在耳掛構件內所產生的張力消失。因而,一對耳掛構件,相應於所消失的張力而往橫向收縮,於是相互地往橫向分開,一對耳掛部的橫向的尺寸變成比開始使用前的外觀小。藉此,能夠獲得一種口罩,其相較於口罩本體的橫向的尺寸,耳掛部的橫向的尺寸比較小。Also, in the case of using the mask obtained, when starting to use, a pair of earhook parts included in the earhook part sheet are separated from each other at the center of the lateral direction, and at this time, the tension that originally occurred in the earhook member disappeared. . Therefore, the pair of earhook members contract in the lateral direction in accordance with the lost tension, and are separated laterally from each other, and the lateral dimension of the pair of earhook portions becomes smaller than the appearance before the start of use. Thereby, it is possible to obtain a mask in which the lateral dimension of the ear hook portion is relatively small compared to the lateral dimension of the mask body.
(附記8) 在附記8的態樣中,具備口罩本體與耳掛部片,該耳掛部片包含一對耳掛部,該一對耳掛部分別接合在前述口罩本體的橫向的兩端部且在前述橫向的中央處可相互分離地接合在一起;並且,前述耳掛部片產生往前述橫向的張力。 (Supplement 8) In the aspect of Supplementary Note 8, a mask body and an ear-hook piece are provided, the ear-hook piece includes a pair of ear-hook parts, and the pair of ear-hook parts are respectively joined to both ends in the lateral direction of the mask body and are located in the above-mentioned The center of the transverse direction is joined together detachably from each other; and the ear loop portion piece generates tension in the transverse direction.
根據上述附記8的態樣,能夠提供一種口罩,其取得與附記7的態樣同樣的效果。According to the aspect of the above-mentioned appendix 8, it is possible to provide a mask which achieves the same effect as the aspect of the appendix 7.
(附記9) 在附記9的態樣中,具備口罩本體與耳掛部片,該耳掛部片包含一對耳掛部,該一對耳掛部分別接合在前述口罩本體的橫向的兩端部且在前述橫向的中央處可相互分離地接合在一起;並且,若在將前述口罩本體載置於平面上的狀態下,將前述接合在一起的一對耳掛部分離,則前述一對耳掛部的分離後的端部彼此分開。 (Supplement 9) In the aspect of Supplementary Note 9, a mask body and an ear-hook portion piece are provided, and the ear-hook portion piece includes a pair of ear-hook portions, and the pair of ear-hook portions are respectively joined to both ends in the lateral direction of the mask body and are located in the above-mentioned The center of the transverse direction can be joined together detachably; and if the pair of earhook parts that are joined together are separated in the state where the mask body is placed on a plane, the pair of earhook parts of the pair of earhook parts are The separated ends are separated from each other.
根據上述附記9的態樣,能夠提供一種口罩,其取得與附記7或附記8的態樣同樣的效果。According to the aspect of the above-mentioned appendix 9, it is possible to provide a mask which achieves the same effect as the aspect of the appendix 7 or the appendix 8.
本申請案主張在2021年2月22日向日本特許廳申請的日本專利申請2021-26368號的優先權,並藉由參照將其全部內容援用於此處。This application claims the priority of Japanese Patent Application No. 2021-26368 for which it applied to the Japan Patent Office on February 22, 2021, the entire contents of which are incorporated herein by reference.
1,1’,1”:口罩
2:第1表面材
2A:第1表面材帶
3:第2表面材
3A:第2表面材帶
4:接合部
5:伸縮性構件(伸縮性薄膜)
5A:伸縮性構件帶(伸縮性薄膜帶)
6A:積層體
8A:接合體
10:口罩本體
10A:口罩本體帶
15:皺褶(襞)
18:標記
20:耳掛部片(耳掛構件)
20a:耳掛部
20A:耳掛部片帶
25:捏持部
28:可分離的結合部
29:開口
30:輔助材
30A:輔助材帶
50:外側接合部
60:內側接合部
100:口罩用耳掛構件的製造裝置
121:第1表面材帶供給手段
122:第2表面材帶供給手段
123:伸縮性構件帶供給手段
130:積層手段
140:接合手段
160:弛緩手段
161:上游輥
162:下游輥
165:張力調整構件(張力調整輥)
180:沖裁手段
200:口罩構件組合裝置
221:口罩本體帶供給手段
300:口罩製造裝置
D1:口罩的縱向
D2:口罩的橫向
Dt:搬送方向
1,1',1": mask
2: The
圖1是根據本發明的一形態的口罩的平面圖。 圖2是從內側(臉側)觀看圖1所示的口罩而得的平面圖。 圖3是沿著圖1的I-I線的剖面圖。 圖4是一對耳掛部分別往側方打開後的口罩的平面圖。 圖5是沿著圖4的II-II線的剖面圖。 圖6表示耳掛部片的剖面圖。 圖7是用以說明關於口罩的製造的示意圖。 圖8是用以說明弛緩手段的圖。 圖9表示藉由圖7所示的口罩的製造裝置而製造出來的口罩的一例。 圖10表示未包含輔助材之口罩的平面圖。 Fig. 1 is a plan view of a mask according to one aspect of the present invention. Fig. 2 is a plan view of the mask shown in Fig. 1 viewed from the inside (face side). FIG. 3 is a cross-sectional view taken along line I-I of FIG. 1 . Fig. 4 is a plan view of the mask in which a pair of ear hook portions are opened to the side, respectively. FIG. 5 is a cross-sectional view taken along line II-II of FIG. 4 . Fig. 6 shows a cross-sectional view of the ear hook piece. FIG. 7 is a schematic diagram for explaining the manufacture of the mask. FIG. 8 is a diagram for explaining relaxation means. FIG. 9 shows an example of a mask manufactured by the mask manufacturing apparatus shown in FIG. 7 . Fig. 10 shows a plan view of a mask without an auxiliary material.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in the order of storage institution, date and number) none Foreign deposit information (please note in the order of deposit country, institution, date and number) none
1’:口罩 1': mask
10:口罩本體 10: Mask body
15:皺褶(襞) 15: folds (folds)
18:標記 18: Mark
20:耳掛部片(耳掛構件) 20: ear hook piece (ear hook component)
20a:耳掛部 20a: ear hook
25:捏持部 25: Pinch part
28:可分離的結合部 28: Separable joints
29:開口 29: Opening
30:輔助材 30: Auxiliary materials
50:外側接合部 50: Outside joint
60:內側接合部 60: Inside joint
D1:口罩的縱向 D1: Portrait of the mask
D2:口罩的橫向 D2: The horizontal direction of the mask
Claims (9)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021-026368 | 2021-02-22 | ||
JP2021026368A JP2022128056A (en) | 2021-02-22 | 2021-02-22 | Method of producing mask ear hook member, mask ear hook member producing apparatus, method of producing mask, and mask |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202233277A true TW202233277A (en) | 2022-09-01 |
Family
ID=82930687
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW111101061A TW202233277A (en) | 2021-02-22 | 2022-01-11 | Method for producing ear hook member for mask, apparatus for producing ear hook member for mask, method for producing mask, and mask |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP4295922A4 (en) |
JP (1) | JP2022128056A (en) |
KR (1) | KR20230147030A (en) |
CN (1) | CN116568372A (en) |
TW (1) | TW202233277A (en) |
WO (1) | WO2022176415A1 (en) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS621601Y2 (en) | 1980-09-30 | 1987-01-14 | ||
JP3883530B2 (en) * | 2003-09-08 | 2007-02-21 | 花王株式会社 | Composite elastic member and manufacturing method thereof |
JP5762803B2 (en) | 2011-04-08 | 2015-08-12 | ユニ・チャーム株式会社 | mask |
TWI645883B (en) * | 2017-07-24 | 2019-01-01 | 台灣康匠製造股份有限公司 | Mask with spread wings and its manufacturing process |
JP7312049B2 (en) | 2019-08-01 | 2023-07-20 | ニッタン株式会社 | Heat sensor and its assembly method |
CN111165984A (en) * | 2020-02-24 | 2020-05-19 | 美佳爽(中国)有限公司 | Preparation method of disposable mask |
KR200492367Y1 (en) * | 2020-06-29 | 2020-09-24 | 지한준 | Mask having flexible ear loop |
-
2021
- 2021-02-22 JP JP2021026368A patent/JP2022128056A/en active Pending
-
2022
- 2022-01-05 WO PCT/JP2022/000119 patent/WO2022176415A1/en active Application Filing
- 2022-01-05 CN CN202280007915.8A patent/CN116568372A/en active Pending
- 2022-01-05 EP EP22755741.0A patent/EP4295922A4/en active Pending
- 2022-01-05 KR KR1020237012952A patent/KR20230147030A/en active Search and Examination
- 2022-01-11 TW TW111101061A patent/TW202233277A/en unknown
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Publication number | Publication date |
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JP2022128056A (en) | 2022-09-01 |
CN116568372A (en) | 2023-08-08 |
EP4295922A1 (en) | 2023-12-27 |
EP4295922A4 (en) | 2024-07-31 |
WO2022176415A1 (en) | 2022-08-25 |
KR20230147030A (en) | 2023-10-20 |
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