TW202230432A - Plasma processing device and working method thereof - Google Patents
Plasma processing device and working method thereof Download PDFInfo
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- 238000012545 processing Methods 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims description 35
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- 238000009434 installation Methods 0.000 claims abstract description 23
- 239000007789 gas Substances 0.000 claims description 127
- 239000011248 coating agent Substances 0.000 claims description 35
- 238000000576 coating method Methods 0.000 claims description 35
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 24
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 17
- 238000001179 sorption measurement Methods 0.000 claims description 15
- 229910052786 argon Inorganic materials 0.000 claims description 12
- 239000011148 porous material Substances 0.000 claims description 12
- 229910000838 Al alloy Inorganic materials 0.000 claims description 7
- 125000006850 spacer group Chemical group 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 239000012495 reaction gas Substances 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 229910002804 graphite Inorganic materials 0.000 claims description 4
- 239000010439 graphite Substances 0.000 claims description 4
- 230000003139 buffering effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract description 4
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
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- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004065 semiconductor Substances 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
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- H—ELECTRICITY
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- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
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- H—ELECTRICITY
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- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/3244—Gas supply means
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- H—ELECTRICITY
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- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32458—Vessel
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32532—Electrodes
- H01J37/32568—Relative arrangement or disposition of electrodes; moving means
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/3065—Plasma etching; Reactive-ion etching
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/32—Processing objects by plasma generation
- H01J2237/33—Processing objects by plasma generation characterised by the type of processing
- H01J2237/334—Etching
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Abstract
Description
本發明涉及半導體處理設備技術領域,特別是涉及一種電漿處理裝置及其工作方法。The present invention relates to the technical field of semiconductor processing equipment, in particular to a plasma processing device and a working method thereof.
隨著半導體製造技術越來越精密,積體電路也發生重大的變革,使得電腦的運算性能和儲存容量突飛猛進,並帶動周邊產業迅速發展。而半導體產業也如同摩爾定律所預測的,以每18個月在積體電路上的電晶體數目增加一倍的速度發展著。例如:電晶體的關鍵尺寸也在持續縮減且密度在持續增加。相應的積體電路晶片製造的工序也變得步驟更多且更加複雜,製造過程的每一道工序在穩定性和均勻性上面都受到更為嚴苛的標準。As the semiconductor manufacturing technology becomes more and more sophisticated, the integrated circuits have undergone major changes, which has made the computing performance and storage capacity of computers advance by leaps and bounds, and has driven the rapid development of peripheral industries. The semiconductor industry is also developing at a rate of doubling the number of transistors on an integrated circuit every 18 months, as predicted by Moore's Law. For example, the critical dimensions of transistors continue to shrink and densities continue to increase. The corresponding integrated circuit wafer manufacturing process has also become more steps and more complex, and each step of the manufacturing process is subject to stricter standards in terms of stability and uniformity.
為了保證製造積體電路晶片的製程過程的持續穩定性,其所採用的半導體處理裝置的本身結構的穩定性就需要有保證,尤其是一些關鍵製程部件的穩定性。In order to ensure the continuous stability of the manufacturing process of the integrated circuit chip, the stability of the structure of the semiconductor processing device used therein needs to be guaranteed, especially the stability of some key process components.
例如:現存常見電容耦合式電漿蝕刻機的電極結構為平行板結構,下電極為靜電吸盤(Electrostatic Chuck,ESC),待處理基片通常放置在其上面。靜電吸盤一方面與冷卻裝置相連實現蝕刻過程中對待處理基片溫度的控制,一方面與射頻訊號相連。上電極為矽基氣體噴淋頭(Si showerhead),其透過鋁螺絲等物理連接的方式貼在鋁製的安裝基板(mountain base)上,矽基氣體噴淋頭的外側為矽基材料的上接地環(upper ground ring),其透過鋁螺絲固定在一個鋁合金的底盤(baseplate)上,再透過一組鋁螺絲將鋁合金的底盤固定在安裝基板上面,安裝基板坐落在腔體的上表面。For example, the electrode structure of the existing common capacitively coupled plasma etching machine is a parallel plate structure, and the lower electrode is an electrostatic chuck (Electrostatic Chuck, ESC), on which the substrate to be processed is usually placed. On the one hand, the electrostatic chuck is connected with the cooling device to control the temperature of the substrate to be processed during the etching process, and on the other hand, it is connected with the radio frequency signal. The upper electrode is a silicon-based gas showerhead (Si showerhead), which is attached to the aluminum mount base by means of physical connection such as aluminum screws, and the outer side of the silicon-based gas showerhead is a silicon-based material. The upper ground ring is fixed on an aluminum alloy baseplate through aluminum screws, and then the aluminum alloy baseplate is fixed on the mounting base plate through a set of aluminum screws, and the mounting base plate is located on the upper surface of the cavity .
由此可知,單晶矽電極能夠為蝕刻提供一個矽的環境,且保證不帶來其他元素的污染,鋁基底透過一些螺絲為單晶矽電極提供物理製程,並且透過物理接觸以實現溫度的控制。然而,由於鋁基底和單晶矽電極之間存在膨脹係數的差異,維持二者接觸的螺絲隨著時間的增加不可避免地會鬆動,由此導致熱量傳導和直流射頻迴路會受到影響,進而導致基片良率性差的問題。It can be seen from this that the single crystal silicon electrode can provide a silicon environment for etching without causing pollution from other elements. The aluminum substrate provides a physical process for the single crystal silicon electrode through some screws, and realizes temperature control through physical contact. . However, due to the difference in the expansion coefficient between the aluminum substrate and the monocrystalline silicon electrode, the screws that maintain the contact between the two will inevitably loosen over time, which will affect the heat conduction and the DC RF circuit, which will lead to The problem of poor substrate yield.
本發明的目的是提供一種電漿處理裝置及其工作方法,以實現改善氣體噴淋頭與電極的物理接觸,從而實現更好的溫度控制,以達到提高基片良率的目的。The purpose of the present invention is to provide a plasma processing device and a working method thereof, so as to improve the physical contact between the gas shower head and the electrode, so as to achieve better temperature control, so as to achieve the purpose of improving the substrate yield.
為了實現以上目的,本發明透過以下技術方案實現:In order to achieve the above object, the present invention realizes through the following technical solutions:
一種電漿處理裝置,包含:反應腔,其頂部具有開口,其內底部設置基座,基座用於承載待處理基片;安裝基板,坐落於開口內;氣體噴淋頭,位於安裝基板的下方,且與基座相對設置;電極,位於安裝基板與氣體噴淋頭之間;絕緣層,分別位於安裝基板與電極以及氣體噴淋頭與電極之間;直流電源,與電極電連接,以使氣體噴淋頭吸附在安裝基板上。A plasma processing device, comprising: a reaction chamber with an opening at the top, a base at the inner bottom, and the base is used to carry a substrate to be processed; a mounting substrate, located in the opening; a gas shower head, located at the bottom of the mounting substrate The electrode is located between the mounting substrate and the gas shower head; the insulating layer is located between the mounting substrate and the electrode and between the gas shower head and the electrode; the DC power supply is electrically connected to the electrode to The gas shower head is adsorbed on the mounting substrate.
較佳地,安裝基板上設有複數個安裝通孔;電極上設有複數個安裝盲孔,安裝通孔與安裝盲孔分別對應;採用第一固定件貫穿安裝通孔並停止於安裝盲孔內,以將安裝基板和電極固定連接。Preferably, the mounting substrate is provided with a plurality of installation through holes; the electrodes are provided with a plurality of blind installation holes, and the installation through holes and the installation blind holes are respectively corresponding; the first fixing member is used to penetrate the installation through holes and stop at the installation blind holes. inside, to connect the mounting substrate and the electrode fixedly.
較佳地,電極為U形結構,安裝基板位於電極內部,採用第二固定件將電極的側壁與安裝基板的側壁進行連接。Preferably, the electrode has a U-shaped structure, the mounting substrate is located inside the electrode, and a second fixing member is used to connect the side wall of the electrode and the side wall of the mounting substrate.
較佳地,第二固定件為複數個第一螺釘,各第一螺釘貫穿電極的側壁並停止於安裝基板內。Preferably, the second fixing member is a plurality of first screws, and each first screw penetrates the side wall of the electrode and stops in the mounting substrate.
較佳地,安裝基板具有相對的第一表面和第二表面,安裝基板上間隔設置有貫穿第一表面和第二表面的複數個第一氣孔,各第一氣孔的第一端接入反應氣體的氣源,其第二端與氣體噴淋頭連通。Preferably, the mounting substrate has an opposite first surface and a second surface, a plurality of first air holes penetrating the first surface and the second surface are arranged on the mounting substrate at intervals, and the first end of each first air hole is connected to the reactive gas. the gas source, the second end of which is communicated with the gas shower head.
較佳地,進一步包含:氣體緩衝件,其設置在安裝基板的上方,與第一表面構成密閉的空間,用於緩衝從氣源的氣體管路傳入的反應氣體;加熱器,其環繞氣體緩衝件的外圍設置;加熱器與安裝基板之間設有石墨導熱片,加熱器產生的熱量透過石墨導熱片、安裝基板和電極傳導到氣體噴淋頭上,以對氣體噴淋頭的溫度進行控制。Preferably, it further includes: a gas buffer, which is arranged above the mounting substrate, and forms a closed space with the first surface, for buffering the reaction gas introduced from the gas pipeline of the gas source; a heater, which surrounds the gas The periphery of the buffer part is arranged; a graphite heat-conducting sheet is arranged between the heater and the mounting substrate, and the heat generated by the heater is conducted to the gas shower head through the graphite heat-conducting sheet, the mounting substrate and the electrode, so as to control the temperature of the gas shower head .
較佳地,電極具有相對的第三表面和第四表面,安裝基板的第二表面與第三表面相接觸,電極上間隔設置有貫穿第三表面和第四表面的複數個第二氣孔,第一氣孔與第二氣孔分別對應設置,各第二氣孔的一端與第一氣孔的第二端連通,其另一端與氣體噴淋頭連通。Preferably, the electrode has an opposite third surface and a fourth surface, the second surface of the mounting substrate is in contact with the third surface, the electrode is provided with a plurality of second air holes penetrating the third surface and the fourth surface at intervals, and the first One air hole and the second air hole are respectively arranged correspondingly, one end of each second air hole is communicated with the second end of the first air hole, and the other end is communicated with the gas shower head.
較佳地,進一步包含:上接地環,上接地環的內邊緣設有環形臺階,氣體噴淋頭位於上接地環的內部,其邊緣搭載在環形臺階上,透過將上接地環固定於電極上,以固定氣體噴淋頭。Preferably, it further comprises: an upper ground ring, the inner edge of the upper ground ring is provided with an annular step, the gas shower head is located inside the upper ground ring, and its edge is mounted on the annular step, and the upper ground ring is fixed on the electrode by fixing the upper ground ring on the electrode. , to fix the gas shower head.
較佳地,電極的邊緣上間隔設有複數個第一通孔,上接地環的外邊緣上間隔設置有複數個盲孔,第一通孔與盲孔分別對應設置。Preferably, a plurality of first through holes are arranged at intervals on the edge of the electrode, and a plurality of blind holes are arranged at intervals on the outer edge of the upper ground ring, and the first through holes and the blind holes are respectively arranged correspondingly.
較佳地,進一步包含:複數個第二螺釘,各第二螺釘貫穿第一通孔並停止於盲孔內。Preferably, it further includes: a plurality of second screws, each of which penetrates through the first through hole and stops in the blind hole.
較佳地,上接地環進一步包含凸出部,凸出部位於環形臺階上,氣體噴淋頭上設有凹陷部,凸出部與凹陷部相匹配以實現兩者之間的對準。Preferably, the upper grounding ring further includes a protruding portion, the protruding portion is located on the annular step, the gas shower head is provided with a recessed portion, and the protruding portion and the recessed portion are matched to achieve alignment therebetween.
較佳地,進一步包含:複數個墊片,各墊片位於第二螺釘與安裝基板之間,且分別與第二螺釘和安裝基板的第二表面接觸。Preferably, it further comprises: a plurality of spacers, each spacer is located between the second screw and the mounting substrate, and is in contact with the second screw and the second surface of the mounting substrate respectively.
較佳地,安裝基板的表面中除了與墊片接觸而成的接觸面的表面上不塗佈陽極氧化塗層及/或氧化釔塗層外,其餘的表面上均塗佈有陽極氧化塗層及/或氧化釔塗層;所有第一氣孔的孔壁內塗佈有陽極氧化塗層及/或氧化釔塗層。Preferably, the surface of the mounting substrate is not coated with an anodized coating and/or a yttrium oxide coating, except that the surface of the contact surface formed by contact with the gasket is coated with an anodized coating. and/or yttrium oxide coating; the pore walls of all the first pores are coated with anodized coating and/or yttrium oxide coating.
較佳地,電極表面上以及所有第二氣孔的孔壁上均塗佈有陽極氧化塗層及/或氧化釔塗層;陽極氧化塗層及/或氧化釔塗層為上述絕緣層。Preferably, an anodized coating and/or a yttrium oxide coating are coated on the surface of the electrode and the pore walls of all the second pores; the anodized coating and/or the yttrium oxide coating are the above insulating layers.
較佳地,上接地環的環形臺階的表面上塗佈有陽極氧化塗層及/或氧化釔塗層。Preferably, the surface of the annular step of the upper ground ring is coated with an anodized coating and/or a yttrium oxide coating.
較佳地,進一步包含:電極接頭和法蘭,電極接頭設置在電極的一側,法蘭設置在反應腔的側壁上;電極接頭透過法蘭與設置在反應腔外部的直流電源連接。Preferably, it further comprises: an electrode joint and a flange, the electrode joint is arranged on one side of the electrode, and the flange is arranged on the side wall of the reaction chamber; the electrode joint is connected to the DC power supply arranged outside the reaction chamber through the flange.
較佳地,氣體噴淋頭的厚度範圍為1mm~2mm。Preferably, the thickness of the gas shower head ranges from 1 mm to 2 mm.
較佳地,安裝基板和電極的材料包含:鋁合金。Preferably, the materials of the mounting substrate and the electrodes include: aluminum alloy.
較佳地,絕緣層位於氣體噴淋頭與安裝基板之間,電極埋設於絕緣層內。Preferably, the insulating layer is located between the gas shower head and the mounting substrate, and the electrodes are embedded in the insulating layer.
另一方面,本發明進一步提供一種電漿處理裝置的工作方法,包含:透過直流電源提供預設範圍的電壓至電極,在電極和安裝基板之間以及電極與氣體噴淋頭之間聚集電荷以產生吸附力,使得安裝基板、電極和氣體噴淋頭之間進行貼附固定。In another aspect, the present invention further provides a working method of a plasma processing device, comprising: supplying a predetermined range of voltage to electrodes through a DC power supply, and accumulating electric charges between the electrodes and the mounting substrate and between the electrodes and the gas shower head to The adsorption force is generated, so that the mounting substrate, the electrode and the gas shower head are attached and fixed.
較佳地,在採用直流電源向電極通電之前,進一步包含:將待處理基片移入反應腔;在反應腔內通入氬氣,並將氬氣解離為氬氣電漿,形成一個包含安裝基板、上接地環、氬氣電漿、氣體噴淋頭及電極的直流迴路。Preferably, before using the DC power supply to energize the electrode, it further comprises: moving the substrate to be processed into the reaction chamber; passing argon gas into the reaction chamber, and dissociating the argon gas into argon plasma to form a substrate containing the mounting substrate. , Upper grounding ring, argon plasma, gas shower head and DC circuit of electrode.
較佳地,在透過直流電源提供預設範圍的電壓至電極之後,進一步包含:向反應腔內輸送製程氣體,並將製程氣體解離為電漿;採用電漿對待處理基片進行處理。Preferably, after supplying a predetermined range of voltage to the electrodes through the DC power supply, the method further includes: delivering a process gas into the reaction chamber, and dissociating the process gas into plasma; using the plasma to process the substrate to be processed.
本發明與現有技術相比,至少具有以下優點之一:Compared with the prior art, the present invention has at least one of the following advantages:
在本發明提供的一種電漿處理裝置中,透過直流電源向電極輸送直流電流,能夠在安裝基板與電極之間以及電極與氣體噴淋頭之間的表面上都聚集有電荷以產生強烈的靜電吸附力,使得安裝基板與電極之間以及電極與氣體噴淋頭之間進行貼合,這種吸附力較均勻,其使得安裝基板與電極之間以及電極與氣體噴淋頭之間貼附地很牢靠。透過控制外接的直流電源的電壓值,可以保證這三者之間有足夠的靜電吸附力,從而使安裝基板、電極與氣體噴淋頭之間均能夠緊密貼合,使其三者之間的熱傳導較好,從而能夠實現對氣體噴淋頭較好的溫度控制。In the plasma processing device provided by the present invention, the direct current is supplied to the electrodes through the direct current power supply, so that charges can be accumulated on the surfaces between the mounting substrate and the electrodes and between the electrodes and the gas shower head to generate strong static electricity The adsorption force makes the bonding between the mounting substrate and the electrode and between the electrode and the gas shower head. This adsorption force is relatively uniform, which makes the mounting substrate and the electrode and between the electrode and the gas shower head. Very solid. By controlling the voltage value of the external DC power supply, it is possible to ensure that there is sufficient electrostatic adsorption between the three, so that the mounting substrate, the electrode and the gas shower head can be closely attached, so that the three The heat conduction is better, thereby enabling better temperature control of the gas showerhead.
進一步地,由於安裝基板與電極同為鋁合金,二者之間不會產生形變差。Further, since the mounting substrate and the electrode are both aluminum alloys, there will be no difference in deformation between the two.
由於本發明提供的氣體噴淋頭與電極之間採用靜電吸附的方式進行連接,不需要在安裝基板和氣體噴淋頭之間採用螺釘進行固定,即氣體噴淋頭不需要額外的加工構成的機械固定結構,由此,氣體噴淋頭可以採用較薄的矽基材料片製成,具體來說,其厚度範圍為1mm~2mm,由此可知本發明所提供的氣體噴淋頭具有更好的柔韌性。即使安裝基板與電極在變溫過程中發生形變的情況下,也可以在靜電吸附力的作用下緊貼電極以保證熱傳導的穩定性。由於氣體噴淋頭採用較薄的矽基材料片,可以進一步提高矽基材料的利用率,降低上電極的製備成本。Since the gas shower head and the electrode provided by the present invention are connected by electrostatic adsorption, it is not necessary to use screws to fix the installation substrate and the gas shower head, that is, the gas shower head does not require additional processing. Mechanical fixing structure, thus, the gas shower head can be made of a thinner silicon-based material sheet, and specifically, its thickness ranges from 1 mm to 2 mm. It can be seen that the gas shower head provided by the present invention has better flexibility. Even if the mounting substrate and the electrode are deformed during the temperature change process, they can stick to the electrode under the action of electrostatic adsorption to ensure the stability of heat conduction. Since the gas shower head adopts a thin silicon-based material sheet, the utilization rate of the silicon-based material can be further improved, and the preparation cost of the upper electrode can be reduced.
本發明提供的電極的側壁與安裝基板的側壁採用第二固定件進行固定連接,即電極呈U型,透過側壁的螺絲孔位置的安排,保證安裝基板與電極設有的氣孔對準的唯一性。The side wall of the electrode provided by the present invention and the side wall of the mounting substrate are fixedly connected by a second fixing member, that is, the electrode is U-shaped, and the unique alignment of the air holes provided on the mounting substrate and the electrode is ensured through the arrangement of the screw holes of the side wall. .
本發明提供的上接地環進一步包含凸出部,凸出部位於環形臺階上,氣體噴淋頭上設有凹陷部,凸出部與凹陷部相匹配。藉此配置,實現了對氣體噴淋頭的定位,確保氣體噴淋頭的氣孔與電極上的第二氣孔進行對準。The upper grounding ring provided by the present invention further includes a protruding portion, the protruding portion is located on the annular step, the gas shower head is provided with a recessed portion, and the protruding portion is matched with the recessed portion. With this configuration, the positioning of the gas shower head is realized, and the air hole of the gas shower head is ensured to be aligned with the second air hole on the electrode.
以下結合圖1至圖7和具體實施方式對本發明提出的一種電漿處理裝置及其工作方法作進一步詳細說明。根據下面說明,本發明的優點和特徵將更清楚。需要說明的是,附圖採用非常簡化的形式且均使用非精準的比例,僅用以方便、明晰地輔助說明本發明實施方式的目的。為了使本發明的目的、特徵和優點能夠更加明顯易懂,請參閱附圖。須知,本說明書所附圖式所繪示的結構、比例、大小等,均僅用以配合說明書所揭示的內容,以供本領域具有通常知識者瞭解與閱讀,並非用以限定本發明實施的限定條件,故不具技術上的實質意義,任何結構的修飾、比例關係的改變或大小的調整,在不影響本發明所能產生的功效及所能達成的目的下,均應仍落在本發明所揭示的技術內容能涵蓋的範圍內。A plasma processing apparatus and a working method thereof proposed by the present invention will be further described in detail below with reference to FIGS. 1 to 7 and specific embodiments. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the accompanying drawings are in a very simplified form and all use inaccurate scales, and are only used to facilitate and clearly assist the purpose of explaining the embodiments of the present invention. For the purpose, features and advantages of the present invention to be more clearly understood, please refer to the accompanying drawings. It should be noted that the structures, proportions, sizes, etc. shown in the drawings in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those with ordinary knowledge in the art, and are not used to limit the implementation of the present invention. Restricted conditions, it does not have technical substantive significance, any structural modification, proportional relationship change or size adjustment, without affecting the effect that the present invention can produce and the purpose that can be achieved, should still fall within the present invention. The disclosed technical content can cover the scope.
圖1為本發明一實施例提供的一種電漿處理裝置的結構示意圖。FIG. 1 is a schematic structural diagram of a plasma processing apparatus according to an embodiment of the present invention.
請參考圖1,電漿處理裝置包含:反應腔200,其頂部具有開口,其內底部設置基座100,基座100用於承載待處理基片101;安裝基板501,坐落於開口內;安裝基板501與開口之間設有第一密封結構601,用於密封反應腔200。電極502,位於安裝基板501的下方;氣體噴淋頭300,位於電極502的下方,且與基座100相對設置;第一絕緣層511,位於安裝基板501與電極502之間;第二絕緣層512,位於電極502與氣體噴淋頭300之間;直流電源940,與電極502電連接,以在安裝基板501與電極502之間以及電極502與氣體噴淋頭300之間聚集電荷,進而產生吸附力。Please refer to FIG. 1 , the plasma processing apparatus includes: a
氣體緩衝件800,其設置在安裝基板501的上方,氣體緩衝件800與安裝基板501之間設有第二密封結構602,使得氣體緩衝件800與安裝基板501的第一表面構成密閉的空間,用於緩衝從氣源的氣體管路傳入的反應氣體;加熱器910,其環繞氣體緩衝件800的外圍設置;加熱器910與安裝基板501之間設有導熱片920,加熱器910產生的熱量透過導熱片920、安裝基板501和電極502傳導到氣體噴淋頭300上,以對氣體噴淋頭300的溫度進行控制。The
在本實施例中,電極502為U形結構,具體來說,電極502包含第二底部平板和由第二底部平板邊緣向上延伸的側壁平板,安裝基板501包含:第一底部平板和由第一底部平板邊緣向外延伸的承載平板,承載平板承載於開口周圍的反應腔200的頂部上,安裝基板501位於電極502內部,電極502的側壁與安裝基板501的側壁採用第二固定件進行固定連接。較佳地,第二固定件為複數個第一螺釘701,各第一螺釘701貫穿電極502的側壁並停止於安裝基板501內,即透過第一螺釘701實現側壁平板與第一底部平板之間的固定與安裝。安裝基板501進一步設有與第一表面相對設置的第二表面,安裝基板501上間隔設置有貫穿第一表面和第二表面的複數個第一氣孔503,各第一氣孔503的第一端接入反應氣體的氣源(即接入氣體緩衝件800與第一表面構成密閉的空間內),其第二端與氣體噴淋頭300連通。In this embodiment, the
電極502設有相對的第三表面和第四表面,安裝基板501的第二表面與第三表面相接觸,電極502上間隔設置有貫穿第三表面和第四表面的複數個第二氣孔504,第一氣孔503與第二氣孔504分別對應設置,各第二氣孔504的一端與第一氣孔503的第二端連通,其另一端與氣體噴淋頭300連通。由此可知,本實施例提供的電極502呈U型,透過側壁(側壁平板)的螺絲孔位置的安排,以保證安裝基板501與電極502設有的氣孔對準的唯一性。The
請接續參考圖2至圖4,本實施例進一步包含:上接地環400,上接地環400的內邊緣設有環形臺階4003,氣體噴淋頭300位於上接地環400內部,其邊緣搭載在環形臺階4003上,透過將上接地環400固定於電極502上,以固定氣體噴淋頭300。Please continue to refer to FIGS. 2 to 4 , this embodiment further includes: an
上接地環400進一步包含凸出部4002,凸出部4002位於環形臺階4003上,氣體噴淋頭300上設有凹陷部,凸出部4002與凹陷部相匹配,以實現兩者之間的對準。The
電極502的邊緣上間隔設有複數個第一通孔,上接地環400的外邊緣上間隔設置有複數個盲孔4001,第一通孔與盲孔4001分別對應設置。本實施例進一步包含:複數個第二螺釘702,各第二螺釘702貫穿第一通孔並停止於盲孔4001內。A plurality of first through holes are arranged at intervals on the edge of the
復請參考圖1,其進一步包含:複數個墊片703,各墊片703位於第二螺釘702與安裝基板501之間,且分別與第二螺釘702和安裝基板501的第二表面接觸,以在後續電漿處理裝置工作時形成直流迴路。Please refer to FIG. 1 , which further includes: a plurality of
請接續參考圖1,其進一步包含:電極接頭930和法蘭900,電極接頭930設置在電極502的一側,法蘭900設置在反應腔200的側壁上;電極接頭930透過法蘭900與設置在反應腔200外部的直流電源940連接。Please continue to refer to FIG. 1 , which further includes: an
安裝基板501和電極502的材料包含但不限定於鋁合金。The materials of the mounting
安裝基板501的表面中除了與墊片703接觸而成的接觸面的表面上不塗佈陽極氧化塗層及/或氧化釔塗層外,其餘的表面上均塗佈有陽極氧化塗層及/或氧化釔塗層;以及所有第一氣孔503的孔壁內塗佈有陽極氧化塗層及/或氧化釔塗層。電極502表面上以及所有第二氣孔504的孔壁上均塗佈有陽極氧化塗層及/或氧化釔塗層。上接地環400的環形臺階4003的表面上塗佈有陽極氧化塗層及/或氧化釔塗層,由此形成了第一絕緣層511和第二絕緣層512。氣體噴淋頭300的厚度範圍為1mm~2mm。製備氣體噴淋頭300的矽基材料進行雙面拋光。Except that the surface of the mounting
由此可知,本實施例透過控制外接的直流電源的電壓值,可以保證這三者之間有足夠的靜電吸附力,從而可以保證上電極的熱傳導一直處於一個穩定的狀態。從而使安裝基板、電極與氣體噴淋頭之間均能夠緊密貼合,使其三者之間的熱傳導較好,從而能夠實現對氣體噴淋頭較好的溫度控制。It can be seen from this that by controlling the voltage value of the external DC power supply in this embodiment, sufficient electrostatic adsorption force can be ensured between the three, thereby ensuring that the heat conduction of the upper electrode is always in a stable state. Therefore, the mounting substrate, the electrode and the gas shower head can be closely attached, so that the heat conduction between the three is good, so that better temperature control of the gas shower head can be achieved.
其次,在本實施例中,由於安裝基板與電極同為鋁合金,其二者之間不會產生形變差。對於氣體噴淋頭而言,其不需要額外的加工構成的機械固定結構,而氣體噴淋頭的厚度範圍為1mm~2mm,即氣體噴淋頭採用較薄的矽基材料片,其具有更好的柔韌性。即使安裝基板與電極在變溫過程中發生形變的情況下,也可以在靜電吸附力的作用下緊貼電極保證熱傳導的穩定性。由於氣體噴淋頭採用較薄的矽基材料片可以進一步提高矽基材料的利用率,降低上電極的製備成本。Secondly, in this embodiment, since the mounting substrate and the electrodes are both made of aluminum alloys, there will be no difference in deformation between them. For the gas shower head, it does not require additional processing to form a mechanical fixing structure, and the thickness of the gas shower head ranges from 1 mm to 2 mm, that is, the gas shower head uses a thinner silicon-based material sheet, which has more good flexibility. Even if the mounting substrate and the electrode are deformed during the temperature change process, they can stick to the electrode under the action of electrostatic adsorption to ensure the stability of heat conduction. Since the gas shower head adopts a thinner silicon-based material sheet, the utilization rate of the silicon-based material can be further improved, and the preparation cost of the upper electrode can be reduced.
本實施例提供的電極的側壁與安裝基板的側壁採用第二固定件進行固定連接,即電極呈U型,透過側壁的螺絲孔位置的安排,以保證安裝基板與電極設有的氣孔對準的唯一性。The side wall of the electrode provided in this embodiment and the side wall of the mounting substrate are fixedly connected by a second fixing member, that is, the electrode is U-shaped, and the arrangement of the screw holes on the side wall ensures that the mounting substrate and the air holes provided on the electrode are aligned. uniqueness.
本實施例提供的上接地環進一步包含凸出部,凸出部位於環形臺階上,氣體噴淋頭上設有凹陷部,凸出部與凹陷部相匹配。藉由由此配置,實現了對氣體噴淋頭的定位,確保氣體噴淋頭的氣孔與電極上的第二氣孔進行對準。The upper grounding ring provided in this embodiment further includes a protruding portion, the protruding portion is located on the annular step, the gas shower head is provided with a recessed portion, and the protruding portion matches the recessed portion. With this configuration, the positioning of the gas shower head is achieved, and the air hole of the gas shower head is ensured to be aligned with the second air hole on the electrode.
綜上所述,在圖1所述的實施例中,整個上電極的安裝過程包含:首先將薄的氣體噴淋頭與上接地環上的凸出部進行對準,並將氣體噴淋頭放置在上接地環之中,然後將上接地環透過第二螺絲固定在電極上面,最後將上接地環的第二螺絲上面放上墊片並將安裝基板透過側壁的第一螺絲吊裝在電極上面,並將安裝基板的直流電源的接頭與法蘭上的電極接頭相連。整個過程每一步都有對準,這提升了安裝的精度並保證了最終氣孔的對準。另一方面,所有的安裝面都在安裝基板的一側,且採用薄的氣體噴淋頭,與傳統氣體噴淋頭相比不需要機械吊裝相應的機械加工,其安裝難度降低了很多。To sum up, in the embodiment shown in FIG. 1 , the entire upper electrode installation process includes: first, align the thin gas shower head with the protrusion on the upper ground ring, and install the gas shower head Place it in the upper grounding ring, then fix the upper grounding ring on the electrode through the second screw, and finally put a gasket on the second screw of the upper grounding ring and hoist the mounting substrate on the electrode through the first screw of the side wall , and connect the connector of the DC power supply of the mounting base to the electrode connector on the flange. Alignment at every step of the process improves installation accuracy and ensures final air hole alignment. On the other hand, all the mounting surfaces are on one side of the mounting base plate, and a thin gas shower head is used. Compared with the traditional gas shower head, it does not require mechanical hoisting and corresponding machining, and the installation difficulty is much reduced.
圖5為本發明另一實施例提供的一種電漿處理裝置的結構示意圖。FIG. 5 is a schematic structural diagram of a plasma processing apparatus according to another embodiment of the present invention.
請參考圖5,在本實施例中,電極502為平板狀結構,安裝基板501上設有複數個安裝通孔;電極502上設有複數個安裝盲孔,安裝通孔與安裝盲孔分別對應;採用第一固定件711貫穿安裝通孔並停止於安裝盲孔內,以將安裝基板501和電極502固定連接。第一固定件711可以為螺釘,但不限定於此。Please refer to FIG. 5 , in this embodiment, the
圖6為本發明又另一實施例提供的一種電漿處理裝置的電極的結構示意圖。FIG. 6 is a schematic structural diagram of an electrode of a plasma processing apparatus according to yet another embodiment of the present invention.
請參考圖6,在本實施例中,絕緣層521位於安裝基板501與氣體噴淋頭300之間,電極522埋設於絕緣層521內。Referring to FIG. 6 , in this embodiment, the insulating
電極522埋設在絕緣層521內,在這種實施例中,絕緣層521的厚度較薄,使得安裝基板501能夠更好的將熱量傳遞給氣體噴淋頭300。絕緣層521進一步包含螺絲桿721,螺絲桿721旋入安裝基板501內,以將電極522固定於安裝基板501上。而上接地環與絕緣層521的安裝方式與圖1的實施例中的上接地環400與電極502的安裝方式相同,在此不再贅述。The
相應地,如圖7所示,本發明進一步提供一種電漿處理裝置的工作方法,此方法在如上所述的電漿處理裝置內進行,此方法包含如下步驟:步驟S1,將待處理基片移入反應腔;在反應腔內通入氬氣,並將氬氣解離為氬氣電漿,形成一個包含安裝基板、上接地環、氬氣電漿、氣體噴淋頭及電極的直流迴路;步驟S2,透過直流電源提供預設範圍的電壓至電極,在電極和安裝基板之間以及電極與氣體噴淋頭之間聚集電荷以產生吸附力,使得安裝基板、電極和氣體噴淋頭之間進行貼附固定;步驟S3,向反應腔內輸送製程氣體,並將製程氣體解離為電漿;並且,採用電漿對待處理基片進行處理。Correspondingly, as shown in FIG. 7 , the present invention further provides a working method of a plasma processing device. The method is carried out in the plasma processing device as described above. The method includes the following steps: Step S1 , treating the substrate to be processed Move into the reaction chamber; pass argon gas into the reaction chamber, and dissociate the argon gas into argon gas plasma to form a direct current circuit including the mounting substrate, the upper ground ring, the argon gas plasma, the gas shower head and the electrode; step S2, provide a preset range of voltage to the electrodes through the DC power supply, and collect charges between the electrodes and the mounting substrate and between the electrodes and the gas shower head to generate an adsorption force, so that the mounting substrate, the electrode and the gas shower head Attaching and fixing; Step S3 , delivering process gas into the reaction chamber, and dissociating the process gas into plasma; and using plasma to process the substrate to be processed.
綜上所述,本實施例提供的一種電漿處理裝置透過安裝基板與電極之間以及電極與氣體噴淋頭之間的表面上都聚集有電荷以產生強烈的靜電吸附力,使得安裝基板與電極之間以及電極與氣體噴淋頭之間進行固定,這種吸附力更均勻,其使得安裝基板、電極和氣體噴淋頭之間貼附地很牢靠。透過控制外接的直流電源的電壓值,可以保證這三者之間有足夠的靜電吸附力,從而可以保證上電極的熱傳導一直處於一個穩定的狀態。藉由此配置,可以實現改善氣體噴淋頭與後續電極之間的物理接觸,進而實現更好的溫度控制。採用靜電吸附方式以實現安裝基板與電極之間以及電極與氣體噴淋頭之間的固定可以降低安裝的複雜性。To sum up, the plasma processing device provided by this embodiment has charges accumulated on the surface between the mounting substrate and the electrode and between the electrode and the gas shower head to generate a strong electrostatic adsorption force, so that the mounting substrate and the Fixing between the electrodes and between the electrodes and the gas shower head makes the adsorption force more uniform, which makes the attachment between the mounting substrate, the electrode and the gas shower head very firm. By controlling the voltage value of the external DC power supply, it can be ensured that there is enough electrostatic adsorption force between the three, so that the heat conduction of the upper electrode can be kept in a stable state all the time. With this configuration, it is possible to achieve improved physical contact between the gas showerhead and subsequent electrodes, thereby achieving better temperature control. The use of electrostatic adsorption to realize the fixation between the mounting substrate and the electrode and between the electrode and the gas shower head can reduce the complexity of the installation.
需要說明的是,在本文中,諸如第一和第二等之類的關係術語僅僅用來將一個實體或者操作與另一個實體或操作區分開來,而不一定要求或者暗示這些實體或操作之間存在任何這種實際的關係或者順序。而且,術語「包括」、「包含」或者其任何其他變體意在涵蓋非排他性的包含,從而使得包含一系列要素的過程、方法、物品或者設備不僅包含那些要素,而且進一步包含沒有明確列出的其他要素,或者是進一步包含為這種過程、方法、物品或者設備所固有的要素。在沒有更多限制的情況下,由語句「包含一個……」所限定的要素,並不排除在包含要素的過程、方法、物品或者設備中進一步存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements not only includes those elements, but further includes not explicitly listed other elements, or further elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the statement "comprising a..." does not preclude the further presence of additional identical elements in the process, method, article or apparatus containing the element.
在本發明的說明中,可以理解的是,術語「中心」、「高度」、「厚度」、「上」、「下」、「豎直」、「水平」、「頂」、「底」、「內」、「外」、「軸向」、「徑向」、「周向」等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於說明本發明和簡化說明,而不是指示或暗示所指的裝置或元件必須具有特定的方位或者以特定的方位構造和操作,因此不能理解為對本發明的限制。在本發明的說明中,除非另有說明,「多個」的含義是兩個或兩個以上。In the description of the present invention, it is understood that the terms "center", "height", "thickness", "upper", "lower", "vertical", "horizontal", "top", "bottom", The orientations or positional relationships indicated by "inner", "outer", "axial", "radial", "circumferential", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of explaining the present invention and simplifying It is stated, rather than indicated or implied, that the device or element referred to must have a particular orientation or be constructed and operated in a particular orientation and therefore should not be construed as limiting the invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本發明的說明中,除非另有明確的規定和限定,術語「安裝」、「相連」、「連接」、「固定」應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或成一體;可以是機械連接,也可以是電連接;可以是直接相連,也可以透過中間媒介間接相連,可以是兩個元件內部的連通或兩個元件的相互作用關係。對於本領域具有通常知識者而言,可以根據具體情況理解上述術語在本發明中的具體含義。In the description of the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be an internal connection between two elements or an interaction relationship between the two elements. Those with ordinary knowledge in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本發明中,除非另有明確的規定和限定,第一特徵在第二特徵之「上」或之「下」可以包含第一特徵和第二特徵直接接觸,也可以包含第一特徵和第二特徵不是直接接觸而是透過其之間的另外的特徵接觸。而且,第一特徵在第二特徵「之上」、「上方」和「上面」包含第一特徵在第二特徵正上方和斜上方,或僅僅表示第一特徵的水平高度高於第二特徵。第一特徵在第二特徵「之下」、「下方」和「下面」包含第一特徵在第二特徵正下方和斜下方,或僅僅表示第一特徵的水平高度小於第二特徵。In the present invention, unless otherwise expressly specified and limited, the first feature "on" or "under" the second feature may include the first feature and the second feature in direct contact, or may include the first feature and the second feature The two features are not in direct contact but are in contact through another feature between them. Also, the first feature being "above", "over" and "above" the second feature includes that the first feature is directly above and diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly and diagonally below the second feature, or simply means that the level of the first feature is less than that of the second feature.
儘管本發明的內容已經透過上述較佳實施例作了詳細介紹,但應當認識到上述的說明不應被認為是對本發明的限制。在本領域具有通常知識者閱讀了上述內容後,對於本發明的多種修改和替代都將是顯而易見的。因此,本發明的保護範圍應由所附的申請專利範圍來限定。Although the content of the present invention has been described in detail by way of the above preferred embodiments, it should be recognized that the above description should not be construed as limiting the present invention. Various modifications and alternatives to the present invention will be apparent to those of ordinary skill in the art upon reading the foregoing disclosure. Therefore, the protection scope of the present invention should be defined by the appended claims.
100:基座 101:待處理基片 200:反應腔 300:氣體噴淋頭 400:上接地環 4001:盲孔 4002:凸出部 4003:環形臺階 501:安裝基板 502:電極 503:第一氣孔 504:第二氣孔 511:第一絕緣層 512:第二絕緣層 521:絕緣層 522:電極 601:第一密封結構 602:第二密封結構 701:第一螺釘 702:第二螺釘 703:墊片 711:第一固定件 721:螺絲桿 800:氣體緩衝件 900:法蘭 910:加熱器 920:導熱片 930:電極接頭 940:直流電源 S1,S2,S3:步驟 100: Pedestal 101: Substrate to be processed 200: reaction chamber 300: Gas sprinkler head 400: Upper ground ring 4001: Blind hole 4002: Projection 4003: Circular steps 501: Mounting the substrate 502: Electrodes 503: First air hole 504: Second air hole 511: first insulating layer 512: Second insulating layer 521: Insulation layer 522: Electrodes 601: The first sealing structure 602: Second sealing structure 701: First screw 702: Second screw 703: Gasket 711: First Fixture 721: Screw rod 800: Gas buffer 900: Flange 910: Heater 920: thermal conductive sheet 930: Electrode Connector 940: DC Power S1, S2, S3: Steps
圖1為本發明一實施例提供的一種電漿處理裝置的結構示意圖; 圖2為本發明一實施例提供的一種電漿處理裝置的上接地環俯視結構示意圖; 圖3為本發明一實施例提供的一種電漿處理裝置的上接地環在凸出部位置的剖面結構示意圖; 圖4為本發明一實施例提供的一種電漿處理裝置的上接地環的在沒有設凸出部位置的剖面結構示意圖; 圖5為本發明另一實施例提供的一種電漿處理裝置的結構示意圖; 圖6為本發明又另一實施例提供的一種電漿處理裝置的電極的結構示意圖; 圖7為本發明一實施例提供的一種電漿處理裝置工作方法的流程圖。 FIG. 1 is a schematic structural diagram of a plasma processing apparatus according to an embodiment of the present invention; FIG. 2 is a top-view structural schematic diagram of an upper ground ring of a plasma processing apparatus according to an embodiment of the present invention; 3 is a schematic cross-sectional structural diagram of an upper ground ring of a plasma processing apparatus at a position of a protruding portion according to an embodiment of the present invention; FIG. 4 is a schematic cross-sectional structural diagram of an upper ground ring of a plasma processing apparatus provided in an embodiment of the present invention without a protruding portion; 5 is a schematic structural diagram of a plasma processing apparatus according to another embodiment of the present invention; FIG. 6 is a schematic structural diagram of an electrode of a plasma processing device according to yet another embodiment of the present invention; FIG. 7 is a flowchart of a working method of a plasma processing apparatus according to an embodiment of the present invention.
100:基座 100: Pedestal
101:待處理基片 101: Substrate to be processed
200:反應腔 200: reaction chamber
300:氣體噴淋頭 300: Gas sprinkler head
400:上接地環 400: Upper ground ring
501:安裝基板 501: Mounting the substrate
502:電極 502: Electrodes
503:第一氣孔 503: First air hole
504:第二氣孔 504: Second air hole
511:第一絕緣層 511: first insulating layer
512:第二絕緣層 512: Second insulating layer
601:第一密封結構 601: The first sealing structure
602:第二密封結構 602: Second sealing structure
701:第一螺釘 701: First screw
702:第二螺釘 702: Second screw
703:墊片 703: Gasket
800:氣體緩衝件 800: Gas buffer
900:法蘭 900: Flange
910:加熱器 910: Heater
920:導熱片 920: thermal conductive sheet
930:電極接頭 930: Electrode Connector
940:直流電源 940: DC Power
Claims (22)
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