TW202230271A - Management system for steel products and management method thereof - Google Patents
Management system for steel products and management method thereof Download PDFInfo
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本發明係關於倉儲管理的技術領域,特別是關於一種利用電子元件來達到倉儲自動化的鋼品管理系統及其管理方法。The invention relates to the technical field of warehouse management, in particular to a steel product management system and a management method thereof that utilizes electronic components to achieve warehouse automation.
從驗收鋼品、鋼品入庫到鋼品出庫的過程中,一旦有鋼品存放位置或狀態改變時都需要管理人員對鋼品進行清點,並手動地修改資料庫中該些鋼品的庫存狀態。然而,在倉庫的規模龐大時,這些由人力來進行的動作便會大幅度地提高人力與時間成本。During the process from the acceptance of steel products, the warehousing of steel products to the delivery of steel products, once the storage location or status of steel products changes, managers need to check the steel products and manually modify the inventory status of these steel products in the database. . However, when the scale of the warehouse is large, these actions performed by manpower will greatly increase the cost of manpower and time.
因此,就發展出使用人工掃描廠商標籤或掃瞄電子標籤來管理鋼品。有了電子標籤,例如RFID,可以更快速識別鋼品及記錄鋼品的庫存狀態。此外,伺服器主機也可以根據辨識結果決定鋼品運送的當前進度。然而習知的RFID的問題在於當多個標籤同時進入多個天線的無線讀取範圍時,可能會同時被讀取。若鋼品存放於有金屬的環境時,更會對RFID產生嚴重干擾,造成誤判狀況,導致無法確實作業。Therefore, the use of manual scanning of manufacturer labels or scanning of electronic labels has been developed to manage steel products. With electronic tags, such as RFID, steel products can be identified more quickly and the inventory status of steel products can be recorded. In addition, the server host can also determine the current progress of the steel product delivery according to the identification result. However, a problem with the conventional RFID is that when multiple tags enter the wireless reading range of multiple antennas at the same time, they may be read simultaneously. If the steel product is stored in a metal environment, it will cause serious interference to the RFID, resulting in a misjudgment situation, resulting in the inability to operate reliably.
故,有必要提供一種鋼品管理系統及鋼品管理方法,以解決習用技術所存在的問題。Therefore, it is necessary to provide a steel product management system and a steel product management method to solve the problems existing in the conventional technology.
為達上述之目的,本發明提供一種鋼品管理系統及其管理方法。To achieve the above purpose, the present invention provides a steel product management system and a management method thereof.
在本發明之一實施例中,本發明提供一種鋼品管理系統,包括:複數個鋼品電子標籤,分別設置在鋼品上;複數個位置電子標籤,對應地設置在鋼品儲存區域;複數個天線,設置在堆高機,用於接收該鋼品電子標籤及該位置電子標籤的信號;一光電感測器,設置在堆高機,用於感測堆高機正在運送的鋼品;一電子標籤讀取器,設置在堆高機,用於讀取該天線的信號以及該光電感測器的資訊;一行動裝置,安裝有一鋼品管理軟體,用於根據該電子標籤讀取器所接收的信號及資訊來顯示鋼品的身分、數量及位置。In one embodiment of the present invention, the present invention provides a steel product management system, comprising: a plurality of steel product electronic labels, respectively arranged on the steel products; a plurality of position electronic labels, correspondingly arranged in the steel product storage area; an antenna, set on the stacker, for receiving the electronic tag of the steel product and the signal of the electronic tag at the position; a photoelectric sensor, set on the stacker, for sensing the steel product being transported by the stacker; An electronic tag reader is installed on the stacker for reading the signal of the antenna and the information of the photoelectric sensor; a mobile device is installed with a steel product management software for reading the electronic tag reader according to the information The received signals and information indicate the identity, quantity and location of the steel.
在本發明之一實施例中,該鋼品管理軟體更包括用於規劃鋼品的儲存區域及指示鋼品的運送任務。In an embodiment of the present invention, the steel product management software further includes a storage area for planning the steel product and instructing the delivery task of the steel product.
在本發明之一實施例中,該光電感測器包括感測正在運送的鋼品是被裝載或被卸載。In one embodiment of the invention, the photo sensor includes sensing whether the steel product being transported is loaded or unloaded.
在本發明之一實施例中,該複數個天線包括一第一天線及一第二天線,該第一天線設置在堆高機的龍門架前方以接收該鋼品電子標籤的信號,該第二天線設置在堆高機的龍門架下方以接收該位置電子標籤的信號。In an embodiment of the present invention, the plurality of antennas include a first antenna and a second antenna, the first antenna is disposed in front of the gantry of the stacker to receive the signal of the steel electronic tag, The second antenna is arranged below the gantry of the stacker to receive the signal of the electronic tag at the position.
在本發明之一實施例中,該位置電子標籤是一種地埋式電子標籤,埋置在該鋼品儲存區域的地面。In one embodiment of the present invention, the location electronic tag is a buried electronic tag, which is embedded on the ground of the steel product storage area.
在本發明之另一實施例中,本發明還提供一種鋼品管理方法,包括下列步驟:S1:將複數個鋼品電子標籤分別設置在鋼品上;S2:將複數個位置電子標籤對應地設置在鋼品儲存區域;S3:將複數個天線設置在堆高機以接收該鋼品電子標籤及該位置電子標籤的信號;S4:將一光電感測器設置在堆高機以感測堆高機正在運送的鋼品;S5:將一電子標籤讀取器設置在堆高機以讀取該複數個天線的信號及讀取來自光電感測器的資訊;S6:將一行動裝置安裝一鋼品管理軟體以根據該電子標籤讀取器所接收的信號及資訊來顯示鋼品的身分、數量及位置。In another embodiment of the present invention, the present invention further provides a steel product management method, comprising the following steps: S1: respectively setting a plurality of steel product electronic labels on the steel product; S2: correspondingly placing a plurality of position electronic labels on the steel product Set in the steel product storage area; S3: set a plurality of antennas on the stacker to receive the signal of the electronic tag of the steel product and the position electronic tag; S4: set a photoelectric sensor on the stacker to sense the stack Steel products being transported by the crane; S5: Install an electronic tag reader on the stacker to read the signals of the plurality of antennas and read the information from the photoelectric sensor; S6: Install a mobile device with a The steel product management software displays the identity, quantity and location of the steel product according to the signals and information received by the electronic tag reader.
在本發明之另一實施例中,該管理軟體更包括用於規劃鋼品的儲存區域及指示鋼品的運送任務。In another embodiment of the present invention, the management software further includes planning the storage area of the steel products and instructing the transportation tasks of the steel products.
在本發明之另一實施例中,該光電感測器包括感測正在運送的鋼品的鋼品是被裝載或被卸載。In another embodiment of the present invention, the photo sensor includes sensing whether the steel product being transported is loaded or unloaded.
在本發明之另一實施例中,該光電感測器依據鋼品在堆高機的時間決定正在運送的鋼品是被裝載。In another embodiment of the present invention, the photoelectric sensor determines whether the steel product being transported is loaded according to the time of the steel product in the stacker.
在本發明之另一實施例中,該行動裝置還顯示堆高機正在裝載的鋼品的身分及數量及正在卸載的鋼品的身分、數量及位置。In another embodiment of the present invention, the mobile device further displays the identity and quantity of the steel products being loaded by the stacker and the identity, quantity and location of the steel products being unloaded.
通過上述的系統及方法,改善倉儲過程中的鋼品的身分、數量及位置的識別的可靠度,進而確保鋼品管理的自動化程序進行順暢。Through the above-mentioned system and method, the reliability of the identification of the identity, quantity and location of the steel products in the storage process is improved, thereby ensuring the smooth progress of the automated procedures for the management of the steel products.
為了讓本發明之上述及其他目的、特徵、優點能更明顯易懂,下文將特舉本發明較佳實施例,並配合所附圖式,作詳細說明如下。In order to make the above-mentioned and other objects, features and advantages of the present invention more clearly understood, the preferred embodiments of the present invention will be exemplified below and described in detail in conjunction with the accompanying drawings.
請參考第1圖。第1圖是鋼品管理系統的示意圖。鋼品管理系統100包括鋼品電子標籤(未顯示)、位置電子標籤110、天線120、光電感測器130、電子標籤讀取器140以及行動裝置150。Please refer to Figure 1. Figure 1 is a schematic diagram of a steel product management system. The steel
鋼品電子標籤分別設置在鋼品105上,也就是每個鋼品上會設有一個鋼品電子標籤。在一實施例中,鋼品電子標籤可以是RFID。The steel product electronic tags are respectively arranged on the
位置電子標籤110對應地設置在鋼品儲存區域160、170、180。於一實施例中,每個儲存區域設有至少一個位置電子標籤,如第1圖所示,鋼品儲存區域160、170、180都設有至少一個位置電子標籤110。在一實施例中,位置電子標籤110可以是地埋式RFID,埋置在鋼品儲存區域的地面。The position
天線120設置在堆高機,用於接收鋼品電子標籤及位置電子標籤110的信號。於本實施例中,天線120是RFID天線並且包括第一天線122及第二天線124。第一天線122設置在堆高機的龍門架前方以接收鋼品電子標籤的信號。第二天線124設置在堆高機的龍門架下方以接收位置電子標籤110的信號。The
光電感測器130設置在堆高機,用於感測堆高機正在運送的鋼品。光電感測器包括感測正在運送的鋼品是被裝載或被卸載。於本實施例中,光電感測器130設置在堆高機的龍門架前方。當堆高機運送鋼品時,堆高機裝載著鋼品105(抬起/叉舉鋼品),光電感測器130會偵測到被抬起的鋼品並且根據鋼品停留在堆高機的時間來判定鋼品已經穩定裝載。當堆高機上的鋼品被運往鋼品儲存區域160、170、180進行儲放時,若光電感測器130偵測到鋼品移離光電感測器130的偵測範圍外,則可以確定鋼品已經被卸載(堆高機放下鋼品)。The
電子標籤讀取器140設置在堆高機,用於讀取第一天線122及第二天線124的信號以及光電感測器130的資訊。在一實施例中,電子標籤讀取器140可以是一種RFID讀取器,同時兼具讀取光電感測器的資訊的功能。The electronic tag reader 140 is installed on the stacker, and is used to read the signals of the first antenna 122 and the second antenna 124 and the information of the
行動裝置150安裝有鋼品管理軟體,用於根據電子標籤讀取器所接收的信號及資訊來顯示鋼品的身分、數量及位置。在本實施例中,鋼品管理軟體是自行開發的倉儲管理系統(Warehouse Management System, WMS)軟體。行動裝置可以是手機或平板電腦等。鋼品管理軟體可以用於規劃鋼品的儲存區域及指示鋼品的運送任務。此外,鋼品管理軟體可以顯示倉儲地圖及顯示鋼品作業任務的資訊,讓堆高機駕駛員可以掌握即時鋼品作業動態。鋼品管理軟體的顯示介面的範例如圖2所示。在一實施例中,例如從貨車取出鋼品,當堆高機裝載著鋼品105時,光電感測器130偵測到鋼品並且根據鋼品停留在堆高機的時間來判定已經鋼品被穩定裝載(也就是鋼品穩定地停留在堆高機抬起的位置且光電感測器可以持續感測鋼品的範圍)。當鋼品管理軟體從光電感測器130收集的資訊能確定鋼品穩定被裝載時,才會再收集電子標籤讀取器140從第一天線122讀取的信號來確定被裝載的鋼品的身分及數量。於另一實施例中,鋼品從堆高機卸載到儲存區域,當堆高機來到鋼品儲存區域,例如儲存區域160時,電子標籤讀取器140就能讀取到對應儲存區域160的位置電子標籤110的信號。此時,若光電感測器130偵測到鋼品被卸載,電子標籤讀取器140也將讀取到來自光電感測器130的資訊且傳送給鋼品管理軟體。最後,鋼品管理軟體根據電子標籤讀取器所接收到關於位置的信號及卸載的資訊來確定已放到鋼品儲存區域160的鋼品的身分、數量及位置,並且顯示其相關資訊。須注意到,在鋼品被裝載時,鋼品管理軟體已經取得鋼品的身分及數量。因此,卸載鋼品到儲存區域時,只要根據光電感測器130的卸載資訊及第二天線的位置信號就能決定被儲放的鋼品的身分、數量及位置。The
請參考第3圖,同時配合第1圖。第3圖是本發明的鋼品管理方法的流程圖。首先進行步驟S1:將複數個鋼品電子標籤分別設置在鋼品105上。在一實施例中,鋼品105上都會設置有電子標籤,例如RFID。接著進行步驟S2: 將複數個位置電子標籤對應地設置在鋼品儲存區域160、170、180。每個鋼品儲存區域的地面都設置有至少一個位置電子標籤110,例如地埋式RFID。Please refer to Figure 3 and match Figure 1 at the same time. Fig. 3 is a flowchart of the steel product management method of the present invention. First, step S1 is performed: a plurality of electronic tags of steel products are respectively arranged on the
接著進行步驟S3:將複數個天線120設置在堆高機以接收鋼品電子標籤及位置電子標籤110的信號。例如在本實施例中,天線120是RFID天線並且包括兩個天線。一個天線設置在堆高機的龍門架前方,用來接收鋼品電子標籤的信號。另一個天線設置在堆高機的龍門架下方,用來接收位置電子標籤110的信號。Next, step S3 is performed: a plurality of
接著進行步驟S4:將光電感測器130設置在堆高機以感測堆高機正在運送的鋼品。光電感測器130包括感測正在運送的鋼品是被裝載或被卸載。特別是,光電感測器130依據鋼品在堆高機的時間決定正在運送的鋼品是被裝載。於本實施例中,光電感測器130設置在堆高機的龍門架前方。當堆高機要進行運送鋼品105時,堆高機裝載著鋼品(堆高機抬起鋼品),光電感測器130會偵測到鋼品105並且根據鋼品105停留在堆高機的時間來判定已經穩定裝載。當堆高機上的鋼品105被運往鋼品儲存區域160、170、180卸載時(堆高機放下鋼品),此時光電感測器130也會偵測到鋼品105移離光電感測器130的偵測範圍外來確定鋼品105被卸載。Then proceed to step S4: the
接著進行步驟S5:將電子標籤讀取器140設置在堆高機以讀取複數個天線120的信號及讀取來自光電感測器130的資訊。在一實施例中,電子標籤讀取器120可以是一種RFID讀取器,用於讀取電子標籤,例如RFID的信號,同時兼具讀取光電感測器130的資訊的功能。Then proceed to step S5 : set the electronic tag reader 140 on the stacker to read the signals of the plurality of
最後進行步驟S6: 將行動裝置150安裝鋼品管理軟體以根據電子標籤讀取器140所接收的信號及資訊來顯示鋼品105的身分、數量及位置。在本實施例中,鋼品管理軟體是自行開發的倉儲管理系統(Warehouse Management System, WMS)軟體。鋼品管理軟體可以用於規劃鋼品的儲存區域及指示鋼品的運送任務。例如,當載送鋼品的貨車報到時,會有上位系統透過無線傳輸將任務賦予一台堆高機。鋼品管理系統可以依據任務類別(例如接收、外搬及/或出貨等)來規劃鋼品的作業流程及儲放位置,並且顯示在行動裝置150上以提供作業資訊給堆高機駕駛員。以接收鋼品的任務來說,參考圖2的顯示介面,駕駛員可以從行動裝置150上看到鋼品管理系統指示預計有多少數量鋼品待搬運,並且提供這些鋼品將要被存放的區域位置。例如,從貨車取出鋼品,當堆高機裝載鋼品時,光電感測器130會偵測到鋼品105及根據鋼品105停留在堆高機的時間來判定已經被穩定裝載。當鋼品管理軟體從光電感測器130收集的資訊能確定鋼品穩定被裝載時,才會再收集電子標籤讀取器140從天線120讀取的信號來確定被裝載的鋼品105的身分及數量。此外,鋼品管理軟體會提供鋼品的儲存區域,讓堆高機駕駛員可以知道往哪個鋼品儲存區域160、170、180。堆高機來到指定區域時堆高機上的天線120會接收到位置電子標籤110的信號。此時若光電感測器130偵測到鋼品被卸載,鋼品管理軟體會收到來自電子標籤讀取器140的卸載的資訊。最後,鋼品管理軟體能根據電子標籤讀取器140所接收的信號及資訊確定被卸載到鋼品儲存區域的鋼品的身分、數量及位置,並且顯示其相關資訊。在本實施例中,鋼品管理軟體還會進一步將資訊傳送到前述的上位系統,表示完成物流及資訊流的程序。Finally, step S6 is performed: installing the steel product management software on the
通過上述的系統及方法,改善倉儲過程中的鋼品的身分、數量及位置的識別的可靠度,進而確保鋼品管理的自動化程序進行順暢。Through the above-mentioned system and method, the reliability of the identification of the identity, quantity and location of the steel products in the storage process is improved, thereby ensuring the smooth progress of the automated procedures for the management of the steel products.
上述範例僅是上述原理的範例。應當理解,本文所述的設置與細節的修改及變化將是顯而易見的。因此,本發明的意圖是受即將到來的請求項的範圍限制,而不是受通過本文的範例的描述與解釋而給出的具體細節的限制。The above examples are merely examples of the above principles. It should be understood that modifications and variations of the arrangements and details described herein will be apparent. Therefore, it is the intent of the present invention to be limited in scope by the present claims and not by the specific details presented by way of description and explanation of the examples herein.
100:鋼品管理系統
105:鋼品
110:位置電子標籤
120:天線
130:光電感測器
140:電子標籤讀取器
150:行動裝置
160、170、180:儲存區域
S1-S6:流程步驟
100: Steel Product Management System
105: Steel
110: Location electronic label
120: Antenna
130: Photoelectric sensor
140: Electronic Tag Reader
150:
第1圖是鋼品管理系統的示意圖。 第2圖是鋼品管理系統中的鋼品管理軟體的顯示介面的示意圖。 第3圖是鋼品管理方法的流程圖。 Figure 1 is a schematic diagram of a steel product management system. Fig. 2 is a schematic diagram of the display interface of the steel product management software in the steel product management system. Fig. 3 is a flowchart of a steel product management method.
100:鋼品管理系統 100: Steel Product Management System
105:鋼品 105: Steel
110:位置電子標籤 110: Location electronic label
120:天線 120: Antenna
130:光電感測器 130: Photoelectric sensor
140:電子標籤讀取器 140: Electronic Tag Reader
150:行動裝置 150: Mobile Devices
160、170、180:儲存區域 160, 170, 180: Storage area
Claims (10)
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TW110102589A TW202230271A (en) | 2021-01-22 | 2021-01-22 | Management system for steel products and management method thereof |
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TW110102589A TW202230271A (en) | 2021-01-22 | 2021-01-22 | Management system for steel products and management method thereof |
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Publication Number | Publication Date |
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TW202230271A true TW202230271A (en) | 2022-08-01 |
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2021
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