TW202228841A - Preparation method of dinitronaphthalene capable of evenly mixing naphthalene and nitric acid with increased contact probability to obtain dinitronaphthalene - Google Patents
Preparation method of dinitronaphthalene capable of evenly mixing naphthalene and nitric acid with increased contact probability to obtain dinitronaphthalene Download PDFInfo
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本發明是有關於一種芳族化合物的硝化方法,特別是指一種二硝基萘的製備方法。The present invention relates to a kind of nitration method of aromatic compound, especially refers to a kind of preparation method of dinitronaphthalene.
二硝基萘的合成方法主要透過使用硝酸與萘來合成,或使用含有硝酸及其他酸(例如硫酸或醋酸等)的酸組分與萘來合成,而目前工業上廣泛地使用的方法是利用硝酸作為單一硝化劑與萘反應來製備二硝基萘。The synthesis method of dinitronaphthalene is mainly synthesized by using nitric acid and naphthalene, or using an acid component containing nitric acid and other acids (such as sulfuric acid or acetic acid) and naphthalene to synthesize, and the method widely used in industry is to use Nitric acid is used as a single nitrating agent to react with naphthalene to prepare dinitronaphthalene.
中國專利公開第104478728 A號揭示一種微通道反應合成二硝基萘的方法。該方法是以萘及硝酸為原料,並通入一微通道反應器中進行反應。該微通道反應器具有一微通道結構。該微通道結構例如直流型管狀通道結構或心型通道結構等。Chinese Patent Publication No. 104478728 A discloses a method for synthesizing dinitronaphthalene by microchannel reaction. The method takes naphthalene and nitric acid as raw materials, and feeds them into a microchannel reactor for reaction. The microchannel reactor has a microchannel structure. The microchannel structure is, for example, a straight-through tubular channel structure or a heart-shaped channel structure.
因此,本發明的一目的,即在提供一種二硝基萘的製備方法。Therefore, an object of the present invention is to provide a preparation method of dinitronaphthalene.
於是,本發明二硝基萘的製備方法,包含以下步驟: 將置於一反應器中的萘及硝酸進行硝化反應,以得到含有二硝基萘的溶液,其中,該反應器包括一供該硝化反應進行的矩形反應通道,及一設置於該矩形反應通道內的混合組件,且該混合組件具有數個疊置的梳狀導流板,每一梳狀導流板具有數個梳齒,透過該等梳狀導流板的該等梳齒相配合,以使該萘與硝酸產生不規則流動而相互混合。 Thus, the preparation method of dinitronaphthalene of the present invention comprises the following steps: Naphthalene and nitric acid placed in a reactor are subjected to nitration reaction to obtain a solution containing dinitronaphthalene, wherein the reactor includes a rectangular reaction channel for the nitration reaction to be carried out, and a rectangular reaction channel arranged in the rectangular reaction channel a mixing assembly inside, and the mixing assembly has a plurality of stacked comb-shaped baffles, each comb-shaped baffle has a plurality of comb teeth, and the comb teeth of the comb-shaped baffles cooperate with each other, The naphthalene and nitric acid are mixed with each other so that irregular flow occurs.
本發明的另一目的,即在提供一種二硝基萘的製備方法。Another object of the present invention is to provide a preparation method of dinitronaphthalene.
於是,本發明二硝基萘的製備方法,包含以下步驟:將置於一反應器中的萘及硝酸進行硝化反應,以得到含有二硝基萘的溶液,其中,該反應器包括數個供該硝化反應進行的矩形反應通道,及數個分別設置於該等矩形反應通道內的混合組件,且每一混合組件具有數個疊置的梳狀導流板,而每一梳狀導流板具有數個梳齒,透過該等梳狀導流板的該等梳齒相配合,以使該萘與硝酸產生不規則流動而相互混合。Therefore, the preparation method of dinitronaphthalene of the present invention comprises the following steps: carrying out nitration reaction of naphthalene and nitric acid placed in a reactor to obtain a solution containing dinitronaphthalene, wherein the reactor comprises several The rectangular reaction channel in which the nitration reaction is carried out, and a plurality of mixing components respectively disposed in the rectangular reaction channels, and each mixing component has a plurality of stacked comb-shaped baffles, and each comb-shaped baffle There are several comb teeth, which are matched through the comb teeth of the comb-shaped guide plates, so that the naphthalene and the nitric acid flow irregularly and are mixed with each other.
本發明的功效在於:透過該等梳狀導流板疊置所形成的流道,以使萘與硝酸在該等矩形反應通道內產生不規則流動,而讓萘及硝酸在接觸機率增加的情況下得以均勻地混合,以得到二硝基萘。The effect of the present invention is: through the flow channels formed by the stacking of the comb-shaped baffles, the irregular flow of naphthalene and nitric acid is generated in the rectangular reaction channels, and the contact probability of naphthalene and nitric acid is increased. was mixed homogeneously to obtain dinitronaphthalene.
本發明二硝基萘的製備方法的第一實施例包含以下步驟:將置於一反應器中的萘及硝酸進行硝化反應,以得到含有二硝基萘的溶液,其中,該反應器包括一供該硝化反應進行的矩形反應通道,及一設置於該矩形反應通道內的混合組件,且該混合組件具有數個疊置的梳狀導流板,每一梳狀導流板具有數個梳齒,透過該等梳狀導流板的該等梳齒相配合,以使該萘與硝酸產生不規則流動而相互混合;將該含有二硝基萘的溶液進行冷卻處理,而使該二硝基萘自該溶液中析出,接著,進行分離處理,獲得二硝基萘固體及剩餘液。The first embodiment of the method for preparing dinitronaphthalene of the present invention comprises the following steps: nitration reaction of naphthalene and nitric acid placed in a reactor to obtain a solution containing dinitronaphthalene, wherein the reactor includes a A rectangular reaction channel for the nitrification reaction, and a mixing assembly arranged in the rectangular reaction channel, and the mixing assembly has several stacked comb-shaped baffles, and each comb-shaped baffle has several combs The teeth are matched through the comb teeth of the comb-shaped baffles, so that the naphthalene and the nitric acid flow irregularly and are mixed with each other; the solution containing dinitronaphthalene is cooled to make the dinitronaphthalene The dinitronaphthalene was precipitated from this solution, and then, a separation treatment was performed to obtain a dinitronaphthalene solid and a residual liquid.
參閱圖1、圖2及圖3,該反應器包括一個殼單元1、一個殼蓋單元2、八個反應管3,及八個混合組件4。Referring to FIG. 1 , FIG. 2 and FIG. 3 , the reactor includes a shell unit 1 , a
該殼單元1包括一個第一殼壁11、一個與該第一殼壁11間隔設置的第二殼壁12,及一個位於該第一殼壁11與該第二殼壁12間並連接該第一殼壁11與該第二殼壁12的圍繞壁13。該第一殼壁11形成有八個間隔設置的第一穿孔110。該第二殼壁12形成有八個位置分別對應該等第一穿孔110的第二穿孔120。該圍繞壁13界定出一供熱媒(圖未示)流動的導熱空間130、一與該導熱空間130連通並供該熱媒進入的入口131,及一與該導熱空間130連通並供該熱媒流出的出口132。The casing unit 1 includes a
該殼蓋單元2包括一個蓋設該第一殼壁11的第一殼蓋21及一個蓋設該第二殼壁12的第二殼蓋22。該第一殼蓋21具有一與該第一殼壁11的該等第一穿孔110連通且用以供來自一管路(圖未示)的該萘與來自另一管路(圖未示)的該硝酸進入的注入口210。該第二殼蓋22具有一與該第二殼壁12的該等第二穿孔120連通且用以供該含有二硝基萘的溶液流出的出液口220。The
參閱圖2及圖3,該等反應管3連接該殼單元1的第一殼壁11及該第二殼壁12,且間隔地設置在該殼單元1的圍繞壁13的導熱空間130內。每一個反應管3具有一與該第一殼壁11的各自的第一穿孔110及該第二殼壁12的各自的第二穿孔120連通的矩形反應通道31。該矩形反應通道31用來供自該第一殼蓋21的注入口210進入的該萘與該硝酸流動並進行該硝化反應。Referring to FIGS. 2 and 3 , the
參閱圖3至圖5,該等混合組件4分別設置於該等反應管3的該等矩形反應通道31。每一個混合組件4具有三個堆疊設置的梳狀導流板41。每一梳狀導流板41具有數個朝向一延伸方向延伸且間隔排列的梳齒411,及一將該等梳齒411連接在一起的連接件412。每一梳齒411與該連接件412間形成一角度範圍為30度至45度的夾角。在本第一實施例中,每一梳齒411與該連接件412的夾角角度為45度。每一梳狀導流板41的相鄰兩梳齒411間的距離為1 mm至4 mm。在本第一實施例中,每一梳狀導流板41的相鄰兩梳齒411間的距離為2 mm。在每一個混合組件4中,該等梳狀導流板41的該等梳齒411是堆疊設置且該等連接件412位於同側堆疊地設置,而相鄰兩梳狀導流板41的該等梳齒411自該等連接件412的延伸方向相反。Referring to FIGS. 3 to 5 , the
要特別說明的是,該等反應管3的數目不以八個為限,可以是一個、兩個、三個、四個、九個、十個等,且依據需求進行調整。該等混合組件4的數目不以八個為限,是依據該等反應管3的數目進行調整。每一個混合組件4的梳狀導流板41的數目不以三個為限,可以是兩個、四個、五個等,且依據需求進行調整。每一個混合組件4的該等梳狀導流板41的排列方式不以上述為限,舉例來說,該等梳狀導流板41的該等連接件412設置在不同側。該反應器例如Ehrfeld公司製且型號為Miprowa
®系列的市售品。在本第一實施例中,該反應器為Ehrfeld公司製且型號為miprowa lab的反應器。
It should be noted that the number of the
在本發明中,該硝化反應是在80°C至85°C進行。在本第一實施例中,該硝化反應是在85°C進行,且反應時間為54秒。在本發明中,以該萘與該硝酸的總量為100 wt%計,該萘的含量範圍為15 wt%至20 wt%,該硝酸的含量範圍為80 wt%至85 wt%。在本第一實施例中,該萘的含量為6克、該硝酸的含量為24.65克,且以該萘與該硝酸的總量為100 wt%計,該萘的含量為19.6 wt%。在本發明中,是使用硝酸水溶液。在本第一實施例中,該硝酸水溶液的用量為29克,在該硝酸水溶液中,該硝酸的濃度為85 wt%。In the present invention, the nitration reaction is carried out at 80°C to 85°C. In this first embodiment, the nitration reaction is carried out at 85°C, and the reaction time is 54 seconds. In the present invention, based on the total amount of the naphthalene and the nitric acid being 100 wt%, the content of the naphthalene ranges from 15 wt% to 20 wt%, and the content of the nitric acid ranges from 80 wt% to 85 wt%. In the first embodiment, the content of the naphthalene is 6 grams, the content of the nitric acid is 24.65 grams, and the total amount of the naphthalene and the nitric acid is 100 wt%, the content of the naphthalene is 19.6 wt%. In the present invention, an aqueous nitric acid solution is used. In this first embodiment, the amount of the nitric acid aqueous solution used is 29 grams, and the concentration of the nitric acid in the nitric acid aqueous solution is 85 wt%.
該冷卻處理例如在該含有二硝基萘的溶液中加水降溫或對該含有二硝基萘的溶液進行隔水降溫。在本發明中,該冷卻處理的溫度範圍為10°C至20°C。在本發明中,該冷卻處理的時間範圍為300秒至600秒。在本第一實施例中,是於該含有二硝基萘的溶液中加入水,且該水的用量為二硝基萘理論產量的10倍,並於300秒內冷卻至10°C。該分離處理例如過濾處理或離心處理。在本第一實施例中,該分離處理為過濾處理。在本第一實施例中,該二硝基萘固體的產率為50%至60%。在本第一實施例中,由於未使用有機溶劑,因此,該剩餘液中未含有有機溶劑,從而不需進行有機溶劑回收工序,致使能降低生產成本。For example, in the cooling treatment, water is added to the solution containing dinitronaphthalene to cool down or the solution containing dinitronaphthalene is cooled by water. In the present invention, the temperature range of the cooling treatment is 10°C to 20°C. In the present invention, the time range of the cooling treatment is 300 seconds to 600 seconds. In this first embodiment, water is added to the solution containing dinitronaphthalene, and the consumption of this water is 10 times the theoretical yield of dinitronaphthalene, and cooled to 10° C. in 300 seconds. This separation treatment is, for example, filtration treatment or centrifugation treatment. In this first embodiment, the separation process is a filtering process. In this first example, the yield of the dinitronaphthalene solids is 50% to 60%. In the first embodiment, since no organic solvent is used, the residual liquid does not contain an organic solvent, so that the organic solvent recovery process is not required, so that the production cost can be reduced.
本發明二硝基萘的製備方法的一第二實施例,是以與該第一實施例類似的製備方法得到二硝基萘,差別在於:將有機溶劑置於該反應器中,且該硝化反應的反應時間為44秒,該冷卻處理是於該含有二硝基萘的溶液中加入水,且該水的用量為二硝基萘理論產量的10倍,並於600秒內冷卻至20°C。該有機溶劑是選自於二氯甲烷、二氯乙烷、三氯甲烷、四氯化碳或乙酸。在本第二實施例中,該有機溶劑為二氯乙烷。以該萘、該有機溶劑及該硝酸的總量為100 wt%計,該萘的含量範圍為5 wt%至10 wt%,且該硝酸的含量範圍為63.4 wt%至68.9 wt%。在本第二實施例中,該萘的含量為4.425克、該有機溶劑的含量為13.275克、該硝酸的含量為30.719克,且以該萘、該有機溶劑及該硝酸的總量為100 wt%計,該萘的含量為9.14 wt%,而該硝酸的含量為63.44 wt%。在本第二實施例中,該二硝基萘固體的產率為86%。由本第二實施例的硝化反應的反應時間及二硝基萘固體的產率可知,相較於中國專利公開第104478728 A號的方法的反應停留時間為50秒至100秒且二硝基萘固體的產率為85%至90%,在相當的二硝基萘固體的產率下,本第二實施例能在較短的反應時間內得到二硝基萘固體。A second embodiment of the preparation method of dinitronaphthalene of the present invention is to obtain dinitronaphthalene by a preparation method similar to the first embodiment, the difference is that an organic solvent is placed in the reactor, and the nitration The reaction time of the reaction is 44 seconds, this cooling treatment is to add water in this solution containing dinitronaphthalene, and the consumption of this water is 10 times of the theoretical yield of dinitronaphthalene, and is cooled to 20 ° in 600 seconds C. The organic solvent is selected from dichloromethane, dichloroethane, chloroform, carbon tetrachloride or acetic acid. In this second embodiment, the organic solvent is dichloroethane. Based on the total amount of the naphthalene, the organic solvent and the nitric acid being 100 wt %, the content of the naphthalene ranges from 5 wt % to 10 wt %, and the content of the nitric acid ranges from 63.4 wt % to 68.9 wt %. In this second embodiment, the content of the naphthalene is 4.425 grams, the content of the organic solvent is 13.275 grams, the content of the nitric acid is 30.719 grams, and the total amount of the naphthalene, the organic solvent and the nitric acid is 100 wt %, the naphthalene content was 9.14 wt%, and the nitric acid content was 63.44 wt%. In this second example, the yield of the dinitronaphthalene solid was 86%. From the reaction time of the nitration reaction of the second embodiment and the yield of the dinitronaphthalene solid, it can be seen that the reaction residence time compared to the method of Chinese Patent Publication No. 104478728 A is 50 seconds to 100 seconds and the dinitronaphthalene solid The yield of 85% to 90%, under the equivalent yield of dinitronaphthalene solid, the second embodiment can obtain dinitronaphthalene solid in a shorter reaction time.
本發明二硝基萘的製備方法的一第三實施例中,是以與該第二實施例類似的製備方法得到二硝基萘,差別在於:本第三實施例的該冷卻處理是透過隔水冷卻的方式將含有二硝基萘的溶液於300秒內冷卻至20°C,此時,該含有二硝基萘的溶液中的硝酸濃度為79.8 wt%,之後,再於該含有二硝基萘的溶液中加入水,以將硝酸的濃度稀釋至71%。在本第三實施例中,該二硝基萘固體的產率為86%。In a third embodiment of the preparation method of dinitronaphthalene of the present invention, dinitronaphthalene is obtained by a preparation method similar to that of the second embodiment, except that the cooling treatment in the third embodiment is through The solution containing dinitronaphthalene is cooled to 20 DEG C in 300 seconds by the mode of water cooling, at this moment, the nitric acid concentration in this solution containing dinitronaphthalene is 79.8 wt%, then, in the solution containing dinitronaphthalene Water was added to the solution of naphthalene to dilute the concentration of nitric acid to 71%. In this third example, the yield of the dinitronaphthalene solids was 86%.
本發明二硝基萘的製備方法的一第四實施例中,是以與該第三實施例類似的製備方法得到二硝基萘,差別在於:在本第四實施例中,還包含將60 vol%至70 vol%的剩餘液,依據該剩餘液中的硝酸及二氯乙烷的濃度,適量地與新鮮的萘、新鮮的硝酸或新鮮的二氯乙烷混合,以補足各成分所需的反應用量,再導入該反應器內進行該硝化反應。In the fourth embodiment of the preparation method of dinitronaphthalene of the present invention, dinitronaphthalene is obtained by a preparation method similar to the third embodiment, the difference is that: in the fourth embodiment, 60 vol% to 70 vol% residual liquid, according to the concentration of nitric acid and dichloroethane in the residual liquid, mix with fresh naphthalene, fresh nitric acid or fresh dichloroethane in an appropriate amount to make up for the needs of each component. The reaction dosage is then introduced into the reactor to carry out the nitration reaction.
綜上所述,本發明二硝基萘的製備方法透過該等梳齒411的堆疊使該等矩形反應通道31內形成數個相互交錯的流道,以使該萘與該硝酸在通過該等梳狀導流板41時產生不規則流動,以至於該萘與該硝酸在接觸機率增加的情況下得以均勻地混合,以得到二硝基萘,故確實能達成本發明的目的。To sum up, the preparation method of dinitronaphthalene of the present invention forms several interlaced flow channels in the
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above are only examples of the present invention, and should not limit the scope of implementation of the present invention. Any simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the contents of the patent specification are still included in the scope of the present invention. within the scope of the invention patent.
1:殼單元 11:第一殼壁 110:第一穿孔 12:第二殼壁 120:第二穿孔 13:圍繞壁 130:導熱空間 131:入口 132:出口 2:殼蓋單元 21:第一殼蓋 210:注入口 22:第二殼蓋 220:出液口 3:反應管 31:矩形反應通道 4:混合組件 41:梳狀導流板 411:梳齒 412:連接件 1: Shell element 11: The first shell wall 110: First perforation 12: Second shell wall 120: Second perforation 13: Surrounding the Wall 130: Thermal space 131: Entrance 132:Export 2: Shell cover unit 21: The first shell cover 210: Injection port 22: Second shell cover 220: Liquid outlet 3: reaction tube 31: Rectangular reaction channel 4: Hybrid Components 41: Comb deflector 411: Comb 412: Connector
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一立體示意圖,說明本發明二硝基萘的製備方法的一反應器; 圖2是一立體示意圖,說明該反應器的一殼單元、數個反應管及數個混合組件; 圖3是一局部剖視圖,說明該反應器的數個矩形反應通道及數個分別設置在該等矩形反應通道內的混合組件; 圖4是沿圖3的IV-IV所取得的一剖視示意圖;及 圖5是一示意圖,說明其中一矩形反應通道內的一混合組件。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: Fig. 1 is a perspective view illustrating a reactor of the preparation method of dinitronaphthalene of the present invention; Figure 2 is a schematic perspective view illustrating a shell unit, several reaction tubes and several mixing components of the reactor; 3 is a partial cross-sectional view illustrating a plurality of rectangular reaction channels of the reactor and a plurality of mixing assemblies respectively disposed in the rectangular reaction channels; 4 is a schematic cross-sectional view taken along IV-IV of FIG. 3; and Figure 5 is a schematic diagram illustrating a mixing element within one of the rectangular reaction channels.
3:反應管 3: reaction tube
31:矩形反應通道 31: Rectangular reaction channel
4:混合組件 4: Hybrid Components
41:梳狀導流板 41: Comb deflector
411:梳齒 411: Comb
412:連接件 412: Connector
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