TW202222958A - Thermoplastic resin composition - Google Patents
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Abstract
Description
本發明係關於熱塑性樹脂組成物,其包括具有聚苯乙烯鏈接合至聚丙烯和聚烯烴鏈的兩端之結構的聚烯烴-聚苯乙烯系多嵌段共聚物。 相關申請案之交互參照 The present invention relates to a thermoplastic resin composition comprising a polyolefin-polystyrene-based multi-block copolymer having a structure in which polystyrene chains are bonded to both ends of polypropylene and polyolefin chains. Cross-referencing of related applications
此申請案主張於韓國智慧財產辦公室於2020年7月31日提出申請之韓國專利申請案第10-2020-0096157號、於2020年7月30日提出申請之第10-2020-0095282號、和於2021年7月29日提出申請之第10-2021-0100047號之權益,茲將該等案件全文以引用方式納入本文中。This application claims Korean Patent Application No. 10-2020-0096157 filed on July 31, 2020, Korean Patent Application No. 10-2020-0095282 filed on July 30, 2020, and For the benefit of No. 10-2021-0100047, filed on July 29, 2021, the full text of these cases is hereby incorporated by reference.
為了要賦予汽車內部材料奢華感,曾使用射出由聚碳酸酯和丙烯晴-丁二烯-苯乙烯(ABS)所組成的樹脂組成物及然後接合至表面材料的方法。但是,問題在於該程序複雜及產品的單價提高。In order to impart a luxurious feel to an automobile interior material, a method of injecting a resin composition composed of polycarbonate and acrylonitrile-butadiene-styrene (ABS) and then bonding to a surface material has been used. However, the problem is that the procedure is complicated and the unit price of the product increases.
據此,曾利用包括聚丙烯(PP)作為主要組份和耐衝擊性強化材料及無機填料之聚丙烯系樹脂組成物。聚丙烯具有優異的剛性和模塑加工性,並因此,被廣泛作為汽車內部和外部零件的材料,但具有衝擊強度弱的缺點。Accordingly, a polypropylene-based resin composition comprising polypropylene (PP) as a main component and an impact resistance reinforcing material and an inorganic filler has been utilized. Polypropylene has excellent rigidity and moldability, and thus, is widely used as a material for automobile interior and exterior parts, but has a disadvantage of weak impact strength.
使用乙烯-α-烯烴共聚物之聚丙烯系樹脂組成物具有耐衝擊強度、彈性模數、彎曲剛性等之平衡的物理性質,具有良好的模塑性,且亦便宜,此為其優點。但是,取決於各種使用環境,該使用乙烯-α-烯烴共聚物之聚丙烯系樹脂組成物在確保耐衝擊性方面具有限制。The polypropylene-based resin composition using the ethylene-α-olefin copolymer has balanced physical properties such as impact strength, elastic modulus, and flexural rigidity, has good moldability, and is inexpensive, which are advantages. However, depending on various usage environments, the polypropylene-based resin composition using the ethylene-α-olefin copolymer has limitations in securing impact resistance.
此外,苯乙烯-乙烯-丁烯-苯乙烯(SEBS),其為苯乙烯系熱塑性彈性體,亦曾被用於聚丙烯系樹脂組成物,但SEBS昂貴,且具有顯著降低聚丙烯之流動性並因此引發流痕或不完全射出的問題。In addition, styrene-ethylene-butylene-styrene (SEBS), which is a styrene-based thermoplastic elastomer, has also been used in polypropylene-based resin compositions, but SEBS is expensive and has the ability to significantly reduce the fluidity of polypropylene. And thus cause the problem of flow marks or incomplete injection.
因此,仍須開發維持聚丙烯的高流動性且未劣化其機械物理性質之熱塑性性樹脂組成物。Therefore, there is still a need to develop a thermoplastic resin composition that maintains the high fluidity of polypropylene without deteriorating its mechanical and physical properties.
[先前技術文獻][Prior Art Literature]
[專利文獻][Patent Literature]
(專利文獻1)韓國專利案公告第10-1657925號。(Patent Document 1) Korean Patent Application Publication No. 10-1657925.
技術問題technical problem
本發明的一方面提出一種熱塑性樹脂組成物,其具有優異的拉長率和抗拉強度且同時具有高的流動性。 技術解決方法 An aspect of the present invention proposes a thermoplastic resin composition having excellent elongation and tensile strength while having high fluidity. technical solution
根據本發明的一方面,提出一種熱塑性樹脂組成物,其包括(1)聚丙烯、和(2)符合以下條件(a)和(b)的聚烯烴-聚苯乙烯系多嵌段共聚物。According to an aspect of the present invention, a thermoplastic resin composition is proposed, which includes (1) polypropylene, and (2) a polyolefin-polystyrene-based multiblock copolymer satisfying the following conditions (a) and (b).
(a)於160℃的溫度和0.5 rad/s的頻率(ω)之複合黏度(η*):40,000至350,000 Pa·s,(a) Complex viscosity (η*) at a temperature of 160°C and a frequency (ω) of 0.5 rad/s: 40,000 to 350,000 Pa·s,
(b)於160℃的溫度和125 rad/s的頻率之複合黏度:900至 3,500 Pa·s。 有利功效 (b) Compound viscosity at a temperature of 160°C and a frequency of 125 rad/s: 900 to 3,500 Pa·s. Beneficial effect
根據本發明熱塑性樹脂組成物具有優異的拉長率和抗拉強度及高的流動性,並因此,可展現優異的模塑加工性。The thermoplastic resin composition according to the present invention has excellent elongation and tensile strength and high fluidity, and thus, can exhibit excellent moldability.
下文中,將更詳細地描述本發明以有助於瞭解本發明。Hereinafter, the present invention will be described in more detail to facilitate understanding of the present invention.
將瞭解本發明的描述和申請專利範圍中所用的字詞和術語不應受限於一般使用的辭典中所定義的意義。將進一步瞭解,基於發明者可適當地界定該字詞和術語的意義以最佳地解釋本發明之原則,該字詞和術語應以與本發明相關技藝和技術範圍中之意義一致的意義闡述。It will be understood that the words and terms used in the description of the present invention and the scope of the claims should not be limited to the meanings defined in commonly used dictionaries. It will be further understood that based on the principles that the inventors can properly define the meanings of such words and terms to best explain the present invention, such words and terms should be interpreted in a meaning consistent with the meaning within the scope of the art and technology relevant to the present invention .
文中使用的術語“組成物”不僅包括自相關組成物的材料形成之反應產物和分解產物,亦包括該相關組成物的材料之混合物。As used herein, the term "composition" includes not only reaction products and decomposition products formed from the materials of the related composition, but also mixtures of the materials of the related composition.
文中使用的術語“聚合物”是指藉由將無論是相同或不同類型的單體加以聚合而製得的聚合物。因此,通用術語“聚合物”涵蓋術語“均聚物”(其通常是指由僅一種單體製得的聚合物)和以下定義的術語“互聚物”。As used herein, the term "polymer" refers to a polymer made by polymerizing monomers, whether of the same or different types. Thus, the generic term "polymer" encompasses the term "homopolymer" (which generally refers to a polymer made from only one monomer) and the term "interpolymer" as defined below.
文中使用的術語“互聚物”是指藉由聚合至少兩種不同的單體而製得的聚合物。因此,通用術語“互聚物”涵蓋術語“共聚物”(其通常是指由兩種不同的單體製得的聚合物)和術語“聚合物”(由二或更多種不同的單體製得)。As used herein, the term "interpolymer" refers to a polymer prepared by polymerizing at least two different monomers. Thus, the generic term "interpolymer" encompasses the term "copolymer" (which generally refers to a polymer made from two different monomers) and the term "polymer" (which is made from two or more different monomers) be made of).
下文中,將詳細描述本發明。Hereinafter, the present invention will be described in detail.
根據本發明之熱塑性樹脂組成物包括(1)聚丙烯、和(2)符合以下條件(a)和(b)的聚烯烴-聚苯乙烯系多嵌段共聚物。The thermoplastic resin composition according to the present invention includes (1) polypropylene, and (2) a polyolefin-polystyrene-based multiblock copolymer satisfying the following conditions (a) and (b).
(a)於160℃的溫度和0.5 rad/s的頻率(ω)之複合黏度(η*):40,000至350,000 Pa·s,(a) Complex viscosity (η*) at a temperature of 160°C and a frequency (ω) of 0.5 rad/s: 40,000 to 350,000 Pa·s,
(b)於160℃的溫度和125 rad/s的頻率之複合黏度:900至3,500 Pa·s。(b) Composite viscosity at a temperature of 160°C and a frequency of 125 rad/s: 900 to 3,500 Pa·s.
下文中,將詳細描述各個構成組份。Hereinafter, the respective constituent components will be described in detail.
(1)聚丙烯(1) Polypropylene
根據本發明之實施例之熱塑性樹脂組成物中,該聚丙烯可具體地為聚丙烯均聚物、或丙烯和α-烯烴單體的共聚物,其中該共聚物可為交替或隨機或嵌段共聚物。In the thermoplastic resin composition according to the embodiment of the present invention, the polypropylene can be specifically a polypropylene homopolymer, or a copolymer of propylene and α-olefin monomer, wherein the copolymer can be alternating or random or block copolymer.
該α-烯烴系單體可以具體地為具2至12個碳原子、或2至8個碳原子的脂族烯烴。更具體言之,其例子可為乙烯、丙烯、1-丁烯、1-戊烯、3-甲基-1-丁烯、1-己烯、4-甲基-1-戊烯、3-甲基-1-戊烯、1-庚烯、1-辛烯、1-癸烯、1-十一烯、1-十二烯、1-十四烯、1-十六烯、1-二十烯、4,4-二甲基-1-戊烯、4,4-二乙基-1-己烯、3,4-二甲基-1-己烯之類,且可以使用其中的任一者或其中的二或更多者之混合物。The α-olefin-based monomer may specifically be an aliphatic olefin having 2 to 12 carbon atoms, or 2 to 8 carbon atoms. More specifically, examples thereof may be ethylene, propylene, 1-butene, 1-pentene, 3-methyl-1-butene, 1-hexene, 4-methyl-1-pentene, 3- Methyl-1-pentene, 1-heptene, 1-octene, 1-decene, 1-undecene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-diene Decene, 4,4-dimethyl-1-pentene, 4,4-diethyl-1-hexene, 3,4-dimethyl-1-hexene and the like, and any of these may be used one or a mixture of two or more of them.
更具體言之,該聚丙烯可為選自由聚丙烯共聚物、丙烯-α-烯烴共聚物、和丙烯-乙烯-α-烯烴共聚物所組成之群組中之任一者或其中的二或更多者之混合物,其中該共聚物可為隨機或嵌段共聚物。More specifically, the polypropylene may be any one or two or two selected from the group consisting of polypropylene copolymers, propylene-α-olefin copolymers, and propylene-ethylene-α-olefin copolymers. Mixtures of more, wherein the copolymer can be a random or block copolymer.
此外,該聚丙烯於230℃和2.16 kg載重測得的熔流指數(MI)為0.5 g/10 min至100 g/10 min。具體言之,該熔流指數(MI)可為1 g/10 min至90 g/10 min。聚丙烯的熔流指數不在以上範圍內時,在該熱塑性樹脂組成物的射出模塑期間內可能會發生問題。In addition, the polypropylene has a melt flow index (MI) of 0.5 g/10 min to 100 g/10 min measured at 230°C and a load of 2.16 kg. Specifically, the melt flow index (MI) may be 1 g/10 min to 90 g/10 min. When the melt flow index of polypropylene is not within the above range, problems may occur during injection molding of the thermoplastic resin composition.
具體言之,根據本發明之實施例之熱塑性樹脂組成物中,該聚丙烯可為於230℃和2.16 kg載重測得的熔流指數(MI)為0.5 g/10 min至100 g/10 min,具體為1 g/10 min至90 g/10 min的耐衝擊共聚物,或更具體言之,可為聚丙烯-乙烯耐衝擊共聚物。以聚丙烯系複合材料總重計,該耐衝擊共聚物的含量可為10重量%至90重量%,具體為20重量%至80重量%,更具體為40重量%至60重量%。含括以上含量範圍之具有以上物理性質的耐衝擊共聚物作為聚丙烯時,可改良強度性質,特別是室溫強度性質。Specifically, in the thermoplastic resin composition according to the embodiment of the present invention, the polypropylene may have a melt flow index (MI) of 0.5 g/10 min to 100 g/10 min measured at 230° C. and a load of 2.16 kg , specifically an impact copolymer of 1 g/10 min to 90 g/10 min, or more specifically, a polypropylene-ethylene impact copolymer. Based on the total weight of the polypropylene-based composite material, the content of the impact-resistant copolymer may be 10% to 90% by weight, specifically 20% to 80% by weight, and more specifically 40% to 60% by weight. When the impact copolymer having the above physical properties in the above content range is included as polypropylene, the strength properties, especially the room temperature strength properties, can be improved.
符合以上物理性質要求的該耐衝擊共聚物可以使用典型的聚合物製備反應製得,或者可購得及使用。其具體例子可包括SEETEC™ M1600 (LG Chem的產品)等。The impact copolymer meeting the above physical property requirements may be prepared using typical polymer preparation reactions, or may be commercially available and used. Specific examples thereof may include SEETEC™ M1600 (a product of LG Chem) and the like.
此外,根據本發明之實施例之熱塑性樹脂組成物中,該聚丙烯可以具體地為DSC熔點在120至160℃範圍內和根據ASTM-D 1238於230℃和2.16 kg載重的條件下測得的熔流率(MFR)在5 g/10 min至120 g/10 min範圍內的一或多種隨機聚丙烯共聚物。以聚丙烯系複合材料總重計,該隨機丙烯共聚物的含量可為10重量%至90重量%,具體為20重量%至80重量%,更具體為40重量%至60重量%。具有以上物理性質的聚丙烯以上述含量範圍含括時,可改良該熱塑性樹脂組成物的機械強度,如,硬度。符合以上物理性質要求的該隨機丙烯共聚物可以使用典型的聚合物製備反應製得,或可購得及使用。其具體例子可包括Braskem America Inc.的Braskem™ PP R7021-50RNA、Formosa Plastics Corporation of USA的Formolene™ 7320A等。In addition, in the thermoplastic resin composition according to the embodiment of the present invention, the polypropylene may specifically have a DSC melting point in the range of 120 to 160° C. and under the conditions of 230° C. and a load of 2.16 kg measured according to ASTM-D 1238 One or more random polypropylene copolymers having a melt flow rate (MFR) in the range of 5 g/10 min to 120 g/10 min. Based on the total weight of the polypropylene-based composite material, the content of the random propylene copolymer may be 10% to 90% by weight, specifically 20% to 80% by weight, and more specifically 40% to 60% by weight. When the polypropylene having the above physical properties is included in the above content range, the mechanical strength, such as hardness, of the thermoplastic resin composition can be improved. The random propylene copolymers meeting the above physical property requirements can be prepared using typical polymer preparation reactions, or can be purchased and used. Specific examples thereof may include Braskem™ PP R7021-50RNA of Braskem America Inc., Formolene™ 7320A of Formosa Plastics Corporation of USA, and the like.
(2) 聚烯烴-聚苯乙烯系多嵌段共聚物(2) Polyolefin-polystyrene-based multi-block copolymer
根據本發明之實施例之熱塑性樹脂組成物中,該聚烯烴-聚苯乙烯系多嵌段共聚物之特徵在於符合以下條件(a)和(b)。In the thermoplastic resin composition according to the embodiment of the present invention, the polyolefin-polystyrene-based multi-block copolymer is characterized by satisfying the following conditions (a) and (b).
(a)於160℃的溫度和0.5 rad/s的頻率(ω)之複合黏度(η*):40,000至350,000 Pa·s,(a) Complex viscosity (η*) at a temperature of 160°C and a frequency (ω) of 0.5 rad/s: 40,000 to 350,000 Pa·s,
(b)於160℃的溫度和125 rad/s的頻率之複合黏度:900至3,500 Pa·s。(b) Composite viscosity at a temperature of 160°C and a frequency of 125 rad/s: 900 to 3,500 Pa·s.
本發明者進行研究以製造加工性優異的聚烯烴-聚苯乙烯系多嵌段共聚物,且已確認藉由使用新穎的過渡金屬化合物作為觸媒,可製得具有具體的複合黏度範圍並藉此實現所欲加工性之聚烯烴-聚苯乙烯系多嵌段共聚物。The inventors of the present invention have conducted studies to produce polyolefin-polystyrene-based multi-block copolymers excellent in processability, and have confirmed that by using a novel transition metal compound as a catalyst, it is possible to obtain a specific complex viscosity range and utilize This is a polyolefin-polystyrene-based multi-block copolymer that realizes desired processability.
即,本發明之熱塑性樹脂組成物中所含括的該聚烯烴-聚苯乙烯系多嵌段共聚物係使用具體之具有新穎的結構之過渡金屬化合物作為以下描述的觸媒而製得,且該共聚物在加工範圍(如,高頻範圍)內的複合黏度低,並因此,展現優異的加工性。That is, the polyolefin-polystyrene-based multiblock copolymer contained in the thermoplastic resin composition of the present invention is produced using a specific transition metal compound having a novel structure as a catalyst described below, and The copolymer has a low compound viscosity in a processing range (eg, a high frequency range), and thus, exhibits excellent processability.
可以使用,例如,進階流變擴展系統(ARES),根據頻率測得複合黏度圖。該頻率是指施用於複合溶液的角速度,而其單位為rad/s。隨著該頻率的提高,該複合溶液的速度降低,此被稱為剪切稀化(shear thinning)。即,圖顯示根據x軸的頻率(rad/s)之y軸的複合黏度(poise)與流動性相關,且複合黏度相對於頻率的斜率越低,則流動性越低,而斜率越高,則流動性越高。A composite viscosity map can be measured as a function of frequency using, for example, the Advanced Rheological Expansion System (ARES). The frequency refers to the angular velocity applied to the composite solution and its units are rad/s. As the frequency increases, the velocity of the composite solution decreases, which is known as shear thinning. That is, the graph shows that the composite viscosity (poise) of the y-axis according to the frequency of the x-axis (rad/s) is related to the fluidity, and the lower the slope of the composite viscosity with respect to frequency, the lower the fluidity, and the higher the slope, the higher the liquidity.
相較於典型的聚烯烴-聚苯乙烯系多嵌段共聚物,本發明之熱塑性樹脂組成物中所含括的該聚烯烴-聚苯乙烯系多嵌段共聚物在高頻率範圍(特別是在120至500 rad/s)具有低的複合黏度,且因此,剪切稀化的幅度大,藉此展現優良的流動性加工性。Compared with typical polyolefin-polystyrene-based multi-block copolymers, the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention has a high frequency range (especially It has a low compound viscosity at 120 to 500 rad/s), and therefore, the magnitude of shear thinning is large, thereby exhibiting excellent flow processability.
具體言之,本發明之熱塑性樹脂組成物中所含括的該聚烯烴-聚苯乙烯系多嵌段共聚物於160℃的溫度測量複合黏度,具體言之,於0.5 rad/s的頻率之複合黏度為40,000至350,000 Pa·s,於125 rad/s的頻率之複合黏度為900至3,500 Pa·s。具體言之,於0.5 rad/s的頻率之複合黏度為45,000至300,000 Pa·s,於125 rad/s的頻率之複合黏度為1,000至3,300 Pa·s,且更具體言之,於0.5 rad/s的頻率之複合黏度為46,000至290,000 Pa·s,於125 rad/s的頻率之複合黏度為1,000至3,200 Pa·s。Specifically, the composite viscosity of the polyolefin-polystyrene-based multi-block copolymer included in the thermoplastic resin composition of the present invention is measured at a temperature of 160° C., specifically, at a frequency of 0.5 rad/s. The compound viscosity is 40,000 to 350,000 Pa·s, and the compound viscosity at a frequency of 125 rad/s is 900 to 3,500 Pa·s. Specifically, the compound viscosity at a frequency of 0.5 rad/s is 45,000 to 300,000 Pa·s, the compound viscosity at a frequency of 125 rad/s is 1,000 to 3,300 Pa·s, and more specifically, at 0.5 rad/s The compound viscosity at a frequency of s is 46,000 to 290,000 Pa·s, and the compound viscosity at a frequency of 125 rad/s is 1,000 to 3,200 Pa·s.
與頻率(頻率,rad/s)相關的複合黏度(poise)與共聚物的流動性具有極大的關聯性。與各頻率相關之複合黏度的斜率越高,流動性越高,此意謂共聚物的加工性良好。介於與頻率有關的複合黏度與共聚物的流動性之間的關聯性可經由參數,如,MI 5(@230℃),之類描述。The complex viscosity (poise), which is related to frequency (frequency, rad/s), has a great correlation with the fluidity of the copolymer. The higher the slope of the complex viscosity with respect to each frequency, the higher the flowability, which means that the processability of the copolymer is good. The correlation between the frequency-dependent complex viscosity and the fluidity of the copolymer can be described via parameters such as MI 5 (@230°C), and the like.
該聚烯烴-聚苯乙烯系多嵌段共聚物的重量平均分子量可為50,000至400,000 g/mol,具體為60,000至350,000 g/mol、或70,000至300,000 g/mol、或70,000至280,000 g/mol。The polyolefin-polystyrene-based multi-block copolymer may have a weight average molecular weight of 50,000 to 400,000 g/mol, specifically 60,000 to 350,000 g/mol, or 70,000 to 300,000 g/mol, or 70,000 to 280,000 g/mol .
此外,該聚烯烴-聚苯乙烯系多嵌段共聚物的分子量分佈可為1.5至3.0,具體為1.6至2.5、1.6至2.0、1.5至2.5、1.5至2.0、或1.6至1.9。In addition, the molecular weight distribution of the polyolefin-polystyrene-based multi-block copolymer may be 1.5 to 3.0, specifically 1.6 to 2.5, 1.6 to 2.0, 1.5 to 2.5, 1.5 to 2.0, or 1.6 to 1.9.
該重量平均分子量和數量平均分子量係藉凝膠滲透層析法(GPC)分析之聚苯乙烯轉化分子量,而該分子量分佈係由(重量平均分子量)/(數量平均分子量)的比計算。The weight-average molecular weight and number-average molecular weight are the polystyrene-converted molecular weights analyzed by gel permeation chromatography (GPC), and the molecular weight distribution is calculated from the ratio (weight-average molecular weight)/(number-average molecular weight).
該聚烯烴-聚苯乙烯系多嵌段共聚物可為選自由下列所組成之群組中之一或多者:聚苯乙烯-聚(乙烯-共-丙烯)-聚苯乙烯嵌段共聚物、聚苯乙烯-聚(乙烯-共-1-丁烯)-聚苯乙烯嵌段共聚物、聚苯乙烯-聚(乙烯-共-1-戊烯)-聚苯乙烯嵌段共聚物、聚苯乙烯-聚(乙烯-共-1-己烯)-聚苯乙烯嵌段共聚物、聚苯乙烯-聚(乙烯-共-1-庚烯)-聚苯乙烯嵌段共聚物、和聚苯乙烯-聚(乙烯-共-1-辛烯)-聚苯乙烯嵌段共聚物。The polyolefin-polystyrene-based multiblock copolymer may be one or more selected from the group consisting of: polystyrene-poly(ethylene-co-propylene)-polystyrene block copolymer , polystyrene-poly(ethylene-co-1-butene)-polystyrene block copolymer, polystyrene-poly(ethylene-co-1-pentene)-polystyrene block copolymer, polystyrene Styrene-poly(ethylene-co-1-hexene)-polystyrene block copolymer, polystyrene-poly(ethylene-co-1-heptene)-polystyrene block copolymer, and polyphenylene Ethylene-poly(ethylene-co-1-octene)-polystyrene block copolymer.
此外,本發明之熱塑性樹脂組成物中所含括的該聚烯烴-聚苯乙烯系多嵌段共聚物之聚烯烴嵌段可包括藉以下式表示的重複單元中之一或多者。In addition, the polyolefin block of the polyolefin-polystyrene-based multi-block copolymer included in the thermoplastic resin composition of the present invention may include one or more of repeating units represented by the following formula.
[式a] [Formula a]
以上的式a中,In the above formula a,
R 1可為氫、具1至20個碳原子的烷基、經矽基取代之具1至20個碳原子的烷基、具7至20個碳原子的芳烷基、或經矽基取代之具7至20個碳原子的芳烷基,和 R 1 can be hydrogen, an alkyl group having 1 to 20 carbon atoms, an alkyl group having 1 to 20 carbon atoms substituted with a silyl group, an aralkyl group having 7 to 20 carbon atoms, or a silyl group substituted an aralkyl group having 7 to 20 carbon atoms, and
n可為1至10,000的整數。n may be an integer from 1 to 10,000.
或者,根據本發明之實施例,R 1可為氫、或具3至20個碳原子的烷基。 Alternatively, according to embodiments of the present invention, R 1 may be hydrogen, or an alkyl group having 3 to 20 carbon atoms.
或者,根據本發明之實施例,R 1可為氫、或具3至12個碳原子的烷基。具體言之,R 1可為氫、或具4至12個碳原子的烷基。 Alternatively, according to embodiments of the present invention, R 1 may be hydrogen, or an alkyl group having 3 to 12 carbon atoms. Specifically, R 1 can be hydrogen, or an alkyl group having 4 to 12 carbon atoms.
或者,n可為10至10,000的整數。具體言之,n可為500至7,000的整數。Alternatively, n may be an integer from 10 to 10,000. Specifically, n may be an integer of 500 to 7,000.
同時,在本發明之說明書中所示的式中,“*”是重複單元的端點且代表連接點。Meanwhile, in the formula shown in the specification of the present invention, "*" is the end point of the repeating unit and represents a connection point.
該聚烯烴嵌段包括二或更多種以上式a所示的重複單元時,該聚烯烴嵌段可包括藉以下式b表示的重複單元。When the polyolefin block includes two or more repeating units represented by the above formula a, the polyolefin block may include repeating units represented by the following formula b.
[式b] [Formula b]
以上的式b中,In the above formula b,
R 1’和R 1”各者獨立地為氫、具1至20個碳原子的烷基、經矽基取代之具1至20個碳原子的烷基、具7至20個碳原子的芳烷基、或經矽基取代之具7至20個碳原子的芳烷基,其中R 1’和R 1”彼此不同, Each of R1 ' and R1" is independently hydrogen, alkyl having 1 to 20 carbon atoms, alkyl substituted with silyl having 1 to 20 carbon atoms, aryl having 7 to 20 carbon atoms an alkyl group, or a silyl-substituted aralkyl group having 7 to 20 carbon atoms, wherein R 1 ' and R 1 ″ are different from each other,
0<p<1,和0 < p < 1, and
n’可為1至10,000的整數。n' may be an integer from 1 to 10,000.
或者,根據本發明之實施例,R 1’和R 1”可以各自獨立地為氫、或具3至20個碳原子的烷基,且具體言之,可以各自獨立地為氫、或具3至12個碳原子的烷基,且更具體言之,可以各自獨立地為氫、或具4至12個碳原子的烷基。 Alternatively, according to an embodiment of the present invention, R 1 ′ and R 1 ″ may each independently be hydrogen, or an alkyl group having 3 to 20 carbon atoms, and specifically, may each independently be hydrogen, or an alkyl group having 3 The alkyl group having to 12 carbon atoms, and more specifically, may each independently be hydrogen, or an alkyl group having 4 to 12 carbon atoms.
或者,n’可以具體為10至10,000的整數,且更具體言之,n’可為500至7,000的整數。Alternatively, n' may specifically be an integer of 10 to 10,000, and more specifically, n' may be an integer of 500 to 7,000.
根據本發明之實施例,以上的式b中,R 1’或R 1”中之任一者可為氫,而另一者可為上述取代基中之氫以外的取代基。 According to an embodiment of the present invention, in the above formula b, either one of R 1 ′ or R 1 ″ can be hydrogen, and the other can be a substituent other than hydrogen in the above substituents.
即,該聚烯烴嵌段包括二或更多種藉以上的式a表示的重複單元時,R 1是氫的結構和R 1是氫以外之具1至20個碳原子的烷基、經矽基取代之具1至20個碳原子的烷基、具7至20個碳原子的芳烷基、或經矽基取代之具7至20個碳原子的芳烷基的結構可隨機連接。具體言之,R 1是氫的結構和R 1是氫以外之具3至20個碳原子的烷基的結構可隨機連接。 That is, when the polyolefin block includes two or more repeating units represented by the above formula a, the structure in which R 1 is hydrogen and R 1 is an alkyl group having 1 to 20 carbon atoms other than hydrogen, a silicon The structure of a radical-substituted alkyl group having 1 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or a silicon group-substituted aralkyl group having 7 to 20 carbon atoms may be randomly linked. Specifically, a structure in which R 1 is hydrogen and a structure in which R 1 is an alkyl group having 3 to 20 carbon atoms other than hydrogen may be linked randomly.
或者,更具體言之,該聚烯烴嵌段具有R 1是氫的結構和R 1是具3至12個碳原子的烷基的結構彼此連接的結構。更具體言之,該聚烯烴嵌段具有R 1是氫的結構和R 1是具4至12個碳原子的烷基的結構。 Or, more specifically, the polyolefin block has a structure in which R 1 is a hydrogen structure and R 1 is a structure in which an alkyl group having 3 to 12 carbon atoms is connected to each other. More specifically, the polyolefin block has a structure in which R 1 is hydrogen and R 1 is an alkyl group having 4 to 12 carbon atoms.
該聚烯烴嵌段包括二或更多種自以上的式a表示的重複單元時,該聚烯烴嵌段可包括以上的式a中的R 1是氫的結構和R 1具有氫以外的取代基的結構,其重量比為30:90至70:10,具體的重量比為40:60至60:40,更具體的重量比為45:75至55:25。 When the polyolefin block includes two or more repeating units represented by the above formula a, the polyolefin block may include a structure in which R 1 in the above formula a is hydrogen and R 1 has a substituent other than hydrogen structure, the weight ratio is 30:90 to 70:10, the specific weight ratio is 40:60 to 60:40, and the more specific weight ratio is 45:75 to 55:25.
當該聚烯烴嵌段包括以上的式a中的R 1是氫的結構和R 1具有在以上範圍中之氫以外的取代基的結構時,所製得的嵌段共聚物之結構中包括適當的支化度,並因此,於破裂值具有300%的高模量值和高拉長率,藉此展現優異的彈性,且亦展現高分子量和寬的分子量分佈,並因此,可具有優異的加工性。 When the polyolefin block includes a structure in which R 1 in the above formula a is hydrogen and a structure in which R 1 has a substituent other than hydrogen in the above range, the structure of the obtained block copolymer includes appropriate The degree of branching, and therefore, has a high modulus value of 300% and a high elongation at the rupture value, thereby exhibiting excellent elasticity, and also exhibiting high molecular weight and broad molecular weight distribution, and therefore, can have excellent Processability.
此外,本發明之熱塑性樹脂組成物中所含括的該聚烯烴-聚苯乙烯系多嵌段共聚物的第一聚苯乙烯嵌段可包括一或多種藉以下式c表示的重複單元。In addition, the first polystyrene block of the polyolefin-polystyrene-based multi-block copolymer included in the thermoplastic resin composition of the present invention may include one or more repeating units represented by the following formula c.
[式c] [Formula c]
以上的式c中,In the above formula c,
R 2是具6至20個碳原子的烷基、或經鹵素取代之具6至20個碳原子的芳基、具1至12個碳原子的烷基、具3至12個碳原子的環烷基、具1至8個碳原子的烷氧基或具6至12個碳原子的芳基,和 R 2 is an alkyl group having 6 to 20 carbon atoms, or a halogen-substituted aryl group having 6 to 20 carbon atoms, an alkyl group having 1 to 12 carbon atoms, a ring having 3 to 12 carbon atoms an alkyl group, an alkoxy group having 1 to 8 carbon atoms, or an aryl group having 6 to 12 carbon atoms, and
l是10至1,000的整數。l is an integer from 10 to 1,000.
R 2可為苯基、或未經取代或經鹵素取代的苯基、具1至8個碳原子的烷基、具3至12個碳原子的環烷基、具1至8個碳原子的烷氧基、或具6至12個碳原子的芳基。或者,R 2可為苯基。 R 2 can be phenyl, or unsubstituted or halogen-substituted phenyl, alkyl with 1 to 8 carbon atoms, cycloalkyl with 3 to 12 carbon atoms, cycloalkyl with 1 to 8 carbon atoms Alkoxy, or aryl having 6 to 12 carbon atoms. Alternatively, R2 can be phenyl.
l是10至1,000的整數,且可具體為50至700的整數。l在以上範圍內時,藉本發明之製法製得的聚烯烴-聚苯乙烯嵌段共聚物的黏度可於適當程度。l is an integer of 10 to 1,000, and may specifically be an integer of 50 to 700. l When it is within the above range, the viscosity of the polyolefin-polystyrene block copolymer prepared by the method of the present invention can be at an appropriate level.
特別地,本發明之熱塑性樹脂組成物中所含括的該聚烯烴-聚苯乙烯系多嵌段共聚物中,該聚烯烴嵌段包括藉以上式a表示的重複單元而包括藉以上式c表示的重複單元之該第一聚苯乙烯嵌段可以彼此連接形成藉以下式d表示的複合嵌段。In particular, in the polyolefin-polystyrene-based multi-block copolymer included in the thermoplastic resin composition of the present invention, the polyolefin block includes the repeating unit represented by the above formula a and includes the above formula c The first polystyrene blocks of the represented repeating units can be joined to each other to form a complex block represented by the following formula d.
[式d] [Formula d]
以上的式d中,In the above formula d,
R 1可為氫、具1至20個碳原子的烷基、經矽基取代之具1至20個碳原子的烷基、具7至20個碳原子的芳烷基、或經矽基取代之具7至20個碳原子的芳烷基,和 R 1 can be hydrogen, an alkyl group having 1 to 20 carbon atoms, an alkyl group having 1 to 20 carbon atoms substituted with a silyl group, an aralkyl group having 7 to 20 carbon atoms, or a silyl group substituted an aralkyl group having 7 to 20 carbon atoms, and
R 2是具6至20個碳原子的烷基、或經鹵素取代之具6至20個碳原子的芳基、具1至12個碳原子的烷基、具3至12個碳原子的環烷基、具1至8個碳原子的烷氧基或具6至12個碳原子的芳基, R 2 is an alkyl group having 6 to 20 carbon atoms, or a halogen-substituted aryl group having 6 to 20 carbon atoms, an alkyl group having 1 to 12 carbon atoms, a ring having 3 to 12 carbon atoms alkyl, alkoxy having 1 to 8 carbon atoms or aryl having 6 to 12 carbon atoms,
l是10至1,000的整數,和l is an integer from 10 to 1,000, and
n是1至10,000的整數。n is an integer from 1 to 10,000.
或者,在以上式d中,R 1、R 2、l和n分別與式a和式c中定義者相同。 Alternatively, in the above formula d, R 1 , R 2 , l and n are the same as defined in formula a and formula c, respectively.
或者,該聚烯烴嵌段包括藉以上式a表示的重複單元時,藉偶合包括以上的式c表示的重複單元之第一聚苯乙烯嵌段而形成的複合嵌段可藉以下的式e表示。Alternatively, where the polyolefin block includes repeating units represented by formula a above, a complex block formed by coupling a first polystyrene block including repeating units represented by formula c above may be represented by formula e below .
[式e] [Formula e]
以上的式e中,R 1’、R 1”、R 2、p、l和n’分別與式a或c中定義者相同。 In the above formula e, R 1 ′, R 1 ″, R 2 , p, l and n′ are the same as those defined in formula a or c, respectively.
此外,在本發明的一個例子中,製備聚烯烴-聚苯乙烯系多嵌段共聚物時,苯乙烯系單體可形成聚烯烴嵌段,且該苯乙烯系單體可以同時偶合至有機鋅化合物並聚合而形成分離的苯乙烯系聚合物嵌段。本揭示中,該分離的苯乙烯系聚合物嵌段以第二聚苯乙烯嵌段表示。該第二聚苯乙烯嵌段可包括藉以下的式f表示的重複單元。In addition, in one example of the present invention, when the polyolefin-polystyrene-based multi-block copolymer is prepared, the styrene-based monomer can form a polyolefin block, and the styrene-based monomer can be coupled to the organozinc at the same time compounds and polymerize to form separate styrenic polymer blocks. In this disclosure, the isolated styrenic polymer block is referred to as the second polystyrene block. The second polystyrene block may include repeating units represented by the following formula f.
[式f] [Formula f]
以上的式f中,In the above formula f,
R 3是具6至20個碳原子的芳基、或經鹵素取代之具6至20個碳原子的芳基、具1至12個碳原子的烷基、具3至12個碳原子的環烷基、具1至8個碳原子的烷氧基或具6至12個碳原子的芳基,和 R 3 is an aryl group having 6 to 20 carbon atoms, or a halogen-substituted aryl group having 6 to 20 carbon atoms, an alkyl group having 1 to 12 carbon atoms, a ring having 3 to 12 carbon atoms an alkyl group, an alkoxy group having 1 to 8 carbon atoms, or an aryl group having 6 to 12 carbon atoms, and
m是10至1,000的整數。m is an integer from 10 to 1,000.
或者,根據本發明之實施例,R 3可為苯基、或未經取代或經鹵素取代的苯基、具1至8個碳原子的烷基、具3至12個碳原子的環烷基、具1至8個碳原子的烷氧基、或具6至12個碳原子的芳基。或者,R 3可為苯基。 Alternatively, according to an embodiment of the present invention, R 3 can be phenyl, or unsubstituted or halogen-substituted phenyl, alkyl having 1 to 8 carbon atoms, cycloalkyl having 3 to 12 carbon atoms , an alkoxy group having 1 to 8 carbon atoms, or an aryl group having 6 to 12 carbon atoms. Alternatively, R3 can be phenyl.
m是10至1,000的整數,且可具體為50至700的整數。m is an integer of 10 to 1,000, and may specifically be an integer of 50 to 700.
即,本發明之熱塑性樹脂組成物中所含括的該聚烯烴-聚苯乙烯系多嵌段共聚物可包括含括以上的式c表示的重複單元之第一聚苯乙烯嵌段和藉以上的式f表示的第二聚苯乙烯嵌段。That is, the polyolefin-polystyrene-based multi-block copolymer included in the thermoplastic resin composition of the present invention may include the first polystyrene block including the repeating unit represented by the above formula c and the above The second polystyrene block represented by formula f.
據此,該嵌段共聚物組成物可包括三嵌段共聚物,該三嵌段共聚物包括含括一或多種藉以下的式a表示的重複單元之聚烯烴嵌段、包括藉以下的式c表示的重複單元之第一聚苯乙烯嵌段、和包括藉以下的式f表示的重複單元之第二聚苯乙烯嵌段。Accordingly, the block copolymer composition may comprise a triblock copolymer comprising a polyolefin block comprising one or more repeating units represented by the following formula a, including by the following formula The first polystyrene block of the repeating unit represented by c, and the second polystyrene block including the repeating unit represented by the following formula f.
[式a] [Formula a]
[式c] [Formula c]
[式f] [Formula f]
以上式中,In the above formula,
R 1是氫、具1至20個碳原子的烷基、經矽基取代之具1至20個碳原子的烷基、具7至20個碳原子的芳烷基、或經矽基取代之具7至20個碳原子的芳烷基, R 1 is hydrogen, alkyl having 1 to 20 carbon atoms, alkyl substituted with silyl having 1 to 20 carbon atoms, aralkyl having 7 to 20 carbon atoms, or silyl substituted aralkyl having 7 to 20 carbon atoms,
R 2和R 3是具6至20個碳原子的芳基、或經鹵素取代之具6至20個碳原子的芳基、具1至12個碳原子的烷基、具3至12個碳原子的環烷基、具1至8個碳原子的烷氧基或具6至12個碳原子的芳基, R 2 and R 3 are aryl groups having 6 to 20 carbon atoms, or halogen-substituted aryl groups having 6 to 20 carbon atoms, alkyl groups having 1 to 12 carbon atoms, 3 to 12 carbon atoms atomic cycloalkyl, alkoxy having 1 to 8 carbon atoms or aryl having 6 to 12 carbon atoms,
n是10至10,000的整數,和n is an integer from 10 to 10,000, and
l和m各者獨立地為10至1,000的整數。Each of l and m is independently an integer from 10 to 1,000.
或者,以上式中,R 1、R 2、R 3、n、l和m分別與式a、c和f中定義者相同。 Alternatively, in the above formula, R 1 , R 2 , R 3 , n, l and m are the same as defined in formula a, c and f, respectively.
聚烯烴-聚苯乙烯系多嵌段共聚物之製法Preparation method of polyolefin-polystyrene multi-block copolymer
製備該聚烯烴-聚苯乙烯系多嵌段共聚物之方法之特徵在於包括(S1)藉由使用有機鋅化合物作為鏈轉移劑,在包括藉以下式1表示的過渡金屬化合物之觸媒組成物存在下,聚合烯烴系單體而形成聚烯烴嵌段,和(S2)在包括矽原子的烷基鋰化合物和三胺化合物存在下,藉該聚烯烴嵌段和苯乙烯系單體的陰離子聚合反應形成聚苯乙烯嵌段。The method for preparing the polyolefin-polystyrene-based multi-block copolymer is characterized by comprising (S1) by using an organozinc compound as a chain transfer agent, in a catalyst composition including a transition metal compound represented by the following formula 1 In the presence of, polymerizing an olefin-based monomer to form a polyolefin block, and (S2) in the presence of an alkyllithium compound including a silicon atom and a triamine compound, by anionic polymerization of the polyolefin block and the styrene-based monomer The reaction forms polystyrene blocks.
藉由使用藉式1表示的過渡金屬化合物(其有效地用於烯烴系單體之聚合反應)作為觸媒,然後連續進行苯乙烯陰離子聚合反應,藉此形成之後將描述的聚烯烴-聚苯乙烯嵌段,用於製備該聚烯烴-聚苯乙烯系多嵌段共聚物之方法所形成的聚烯烴-聚苯乙烯系多嵌段共聚物可展現具體的tanδ峰的高度和tanδ峰的半高寬。By using the transition metal compound represented by Formula 1, which is effectively used in the polymerization reaction of olefin-based monomers, as a catalyst, and then continuously performing an anionic polymerization reaction of styrene, a polyolefin-polyphenylene to be described later is formed. Ethylene block, the polyolefin-polystyrene-based multi-block copolymer formed by the method for preparing the polyolefin-polystyrene-based multi-block copolymer can exhibit specific height of tanδ peak and half of tanδ peak height width.
步驟(S1)Step (S1)
步驟(S1)係藉由使用有機鋅化合物作為鏈轉移劑,在包括藉以下式1表示的過渡金屬化合物之觸媒組成物存在下,聚合烯烴系單體而形成聚烯烴嵌段的步驟。Step (S1) is a step of polymerizing an olefin-based monomer to form a polyolefin block by using an organozinc compound as a chain transfer agent in the presence of a catalyst composition including a transition metal compound represented by the following formula 1.
[式1] [Formula 1]
以上的式1中,In Equation 1 above,
R 1至R 11各者獨立地為氫、具1至20個碳原子的烷基、具2至20個碳原子的烯基、具2至20個碳原子的炔基、具3至20個碳原子的環烷基、具6至20個碳原子的芳基、具7至20個碳原子的芳基烷氧基、具1至20個碳原子的烷氧基、具7至20個碳原子的烷芳基、具1至20個碳原子的烷矽基、或具7至20個碳原子的芳烷基。 Each of R 1 to R 11 is independently hydrogen, alkyl having 1 to 20 carbon atoms, alkenyl having 2 to 20 carbon atoms, alkynyl having 2 to 20 carbon atoms, alkynyl having 3 to 20 carbon atoms Cycloalkyl of carbon atoms, aryl group of 6 to 20 carbon atoms, arylalkoxy of 7 to 20 carbon atoms, alkoxy of 1 to 20 carbon atoms, 7 to 20 carbon atoms atomic alkaryl, alkylsilyl having 1 to 20 carbon atoms, or aralkyl having 7 to 20 carbon atoms.
彼此相鄰的R 1至R 11中之二或多者可以彼此連接以形成具3至20個碳原子的脂族環或具6至20個碳原子的芳族環,和 Two or more of R 1 to R 11 adjacent to each other may be connected to each other to form an aliphatic ring having 3 to 20 carbon atoms or an aromatic ring having 6 to 20 carbon atoms, and
X 1和X 2各者獨立地為氫、鹵素、羥基、胺基、硫基、矽基、氰基、硝基、具1至20個碳原子的烷基、具2至20個碳原子的烯基、具2至20個碳原子的炔基、具3至20個碳原子的環烷基、具6至20個碳原子的芳基、具7至20個碳原子的烷芳基、具7至20個碳原子的芳烷基、具5至20個碳原子的雜芳基、具1至20個碳原子的烷氧基、具6至20個碳原子的芳氧基、具1至20個碳原子的烷胺基、具6至20個碳原子的芳胺基、具1至20個碳原子的烷硫基、具6至20個碳原子的芳硫基、具1至20個碳原子的烷矽基、或具6至20個碳原子的芳矽基。 Each of X 1 and X 2 is independently hydrogen, halogen, hydroxy, amine, thio, silyl, cyano, nitro, alkyl having 1 to 20 carbon atoms, 2 to 20 carbon atoms Alkenyl, alkynyl having 2 to 20 carbon atoms, cycloalkyl having 3 to 20 carbon atoms, aryl having 6 to 20 carbon atoms, alkaryl having 7 to 20 carbon atoms, Aralkyl groups of 7 to 20 carbon atoms, heteroaryl groups of 5 to 20 carbon atoms, alkoxy groups of 1 to 20 carbon atoms, aryloxy groups of 6 to 20 carbon atoms, 1 to 20 carbon atoms Alkylamino groups of 20 carbon atoms, arylamine groups of 6 to 20 carbon atoms, alkylthio groups of 1 to 20 carbon atoms, arylthio groups of 6 to 20 carbon atoms, arylthio groups of 1 to 20 carbon atoms Alkylsilyl with carbon atoms, or arylsilyl with 6 to 20 carbon atoms.
在相對於觸媒為過量的鏈轉移劑(如,(Et) 2Zn)存在下進行聚合反應時,烯烴聚合物鏈引發鋅(Zn)和鉿(Hf)之間的迅速轉烷化反應而自二烷基鋅均勻地生長,藉此實現活性聚合反應,此被稱為配位鏈轉移聚合反應(CCTP)。典型使用的二茂金屬觸媒無法經由 β-消除 (β-elimination)程序進行活性聚合反應,且已經知道可用於CCTP的少數觸媒僅得以進行乙烯和α-烯烴的單一聚合反應,所以很難經由CCTP進行乙烯和α-烯烴的聚合反應。因此,極難使用一般的過渡金屬化合物作為觸媒經由CCTP進行活性聚合反應及製得嵌段共聚物。 When the polymerization is carried out in the presence of excess chain transfer agent (eg, (Et) 2 Zn) relative to the catalyst, the olefin polymer chain initiates a rapid transalkylation reaction between zinc (Zn) and hafnium (Hf) and It grows uniformly from dialkylzinc, thereby achieving living polymerization, which is called coordination chain transfer polymerization (CCTP). Typically used metallocene catalysts cannot perform living polymerization via β-elimination procedures, and the few catalysts known to be useful in CCTP can only perform single polymerization of ethylene and α-olefins, so it is difficult to The polymerization of ethylene and alpha-olefins is carried out via CCTP. Therefore, it is extremely difficult to use general transition metal compounds as catalysts to conduct living polymerization via CCTP and obtain block copolymers.
另一方面,藉以上式1表示的鉿化合物係包括1,2,3,4-四氫-1,10-啡啉主鏈和Hf-C(芳基)鍵的[N 胺基,N,C 芳基]HfMe 2-型複合物,其在乙烯和α-烯烴的聚合反應中展現優異的α-烯烴摻入容量。特別地,烯烴聚合物的分子量或α-烯烴的含量取決於鏈轉移劑的含量而改變,此指出該化合物成功地用於CCTP且所發生的β-移除反應微乎其微至足以被忽略。即,使用以上式1表示的該鉿化合物,能夠經由CCTP,以活性聚合反應方式進行乙烯和α-烯烴系單體的聚合反應,且可成功地製得具有各種嵌段組成的嵌段共聚物。 On the other hand, the hafnium compound represented by the above formula 1 is a [N amine group , N, C -aryl ]HfMe 2 -type complexes exhibiting excellent α-olefin incorporation capacity in the polymerization of ethylene and α-olefins. In particular, the molecular weight or alpha-olefin content of the olefin polymer varies depending on the content of the chain transfer agent, indicating that this compound was successfully used in CCTP and that the beta-removal reaction that occurred was negligible enough to be ignored. That is, using the hafnium compound represented by the above formula 1, the polymerization reaction of ethylene and an α-olefin-based monomer can be carried out by a living polymerization reaction via CCTP, and block copolymers having various block compositions can be successfully produced .
此外,能夠使用該鉿化合物轉化和進行 CCTP 成陰離子苯乙烯聚合反應以合成聚烯烴-聚苯乙烯嵌段共聚物。如上述者,該鉿化合物可以成功地作為用於製造烯烴聚合物的觸媒,此為經由以上的式1表示之該鉿化合物的新穎結構可實現之獨特的特徵。In addition, the hafnium compound can be used to convert and perform CCTP to anionic styrene polymerization to synthesize polyolefin-polystyrene block copolymers. As mentioned above, the hafnium compound can be successfully used as a catalyst for the production of olefin polymers, which is a unique feature achievable through the novel structure of the hafnium compound represented by Formula 1 above.
具體言之,以上的式1中,R 1至R 11可以各者獨立地為氫、具1至20個碳原子的烷基、具3至20個碳原子的環烷基、或具6至20個碳原子的芳基。較佳地,R 1至R 10可為氫,且同時,R 11可為氫、或具1至20個碳原子的烷基、或具6至20個碳原子的芳基。更佳地,R 1至R 10可為氫,且同時,R 11可為氫、或具1至20個碳原子的烷基。 Specifically, in Formula 1 above, R 1 to R 11 may each independently be hydrogen, an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, or a cycloalkyl group having 6 to 20 carbon atoms. Aryl of 20 carbon atoms. Preferably, R 1 to R 10 may be hydrogen, and at the same time, R 11 may be hydrogen, or an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms. More preferably, R 1 to R 10 may be hydrogen, and at the same time, R 11 may be hydrogen, or an alkyl group having 1 to 20 carbon atoms.
或者,以上的式1中,R 1至R 11可以各者獨立地為氫、具1至20個碳原子的烷基、或具6至20個碳原子的芳基。此時,R 3和R 4可以彼此連接形成具5至20個碳原子的芳環,如,苯環。較佳地,R 3和R 4可以彼此連接形成苯環,且此時,R 11可為具1至20個碳原子的烷基、或具6至20個碳原子的芳基。 Alternatively, in Formula 1 above, R 1 to R 11 may each independently be hydrogen, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms. At this time, R 3 and R 4 may be connected to each other to form an aromatic ring having 5 to 20 carbon atoms, eg, a benzene ring. Preferably, R 3 and R 4 may be connected to each other to form a benzene ring, and at this time, R 11 may be an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms.
或者,以上的式1中,R 1、R 2、和R 5至R 10可為氫,R 3、R 4、和R 11可以各者獨立的為氫、或具1至20個碳原子的烷基,其中R 3和R 4可以彼此連接形成具5至20個碳原子的芳環,例如,苯環。 Alternatively, in Formula 1 above, R 1 , R 2 , and R 5 to R 10 may be hydrogen, and R 3 , R 4 , and R 11 may each independently be hydrogen, or have 1 to 20 carbon atoms. Alkyl, wherein R3 and R4 may be attached to each other to form an aromatic ring having 5 to 20 carbon atoms, eg, a benzene ring.
同時,X 1和X 2可以各者獨立地為氫、具1至20個碳原子的烷基、具3至20個碳原子的環烷基、或具6至20個碳原子的芳基,且較佳地,可以各者獨立地為具1至20個碳原子的烷基,其中X 1和X 2可彼此相同。 Meanwhile, X 1 and X 2 may each independently be hydrogen, an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms, And preferably, each may be independently an alkyl group having 1 to 20 carbon atoms, wherein X 1 and X 2 may be the same as each other.
本發明中,術語“烷基”是指直鏈或支鏈的烴原子團。In the present invention, the term "alkyl" refers to a straight or branched chain hydrocarbon radical.
本發明中,術語“烯基”是指直鏈或支鏈的烯基。In the present invention, the term "alkenyl" refers to a straight-chain or branched-chain alkenyl group.
本發明中,術語“芳基”較佳地具有6至20個碳原子,且可具體為苯基、萘基、蒽基、吡啶基、二甲基苯胺基、苯甲醚基等,但不在此限。In the present invention, the term "aryl" preferably has 6 to 20 carbon atoms, and may specifically be phenyl, naphthyl, anthracenyl, pyridyl, dimethylanilinyl, anisole, etc., but not this limit.
本發明中,術語“烷芳基”是指經以上烷基取代的芳基。In the present invention, the term "alkaryl" refers to an aryl group substituted with the above alkyl group.
本發明中,術語“芳烷基”是指經以上芳基取代的烷基。In the present invention, the term "aralkyl" refers to an alkyl group substituted with the above aryl group.
本發明中,術語“烷矽基”可為經具1至20個碳原子的烷基取代的矽基,例如,三甲矽基或三乙矽基。In the present invention, the term "alksilyl" may be a silyl group substituted with an alkyl group having 1 to 20 carbon atoms, eg, trimethylsilyl or triethylsilyl.
本發明中,術語“烷胺基”是指經以上烷基取代的胺基,例如,二甲胺基、二乙胺基等,但不在此限。In the present invention, the term "alkylamino group" refers to an amino group substituted with the above alkyl group, for example, dimethylamino group, diethylamino group, etc., but not limited thereto.
本發明中,除非另外陳述,否則“烴基”是指具1至20個碳原子且僅由碳和氫所組成的單價烴基,如,烷基、芳基、烯基、炔基、環烷基、烷芳基或芳烷基,無論其結構如何。In the present invention, unless otherwise stated, "hydrocarbyl" refers to a monovalent hydrocarbon group having 1 to 20 carbon atoms and consisting only of carbon and hydrogen, such as alkyl, aryl, alkenyl, alkynyl, cycloalkyl , alkaryl, or aralkyl, regardless of structure.
更具體言之,藉以上式1表示的該鉿化合物可為以下的式1a或1b表示的鉿化合物。More specifically, the hafnium compound represented by the above formula 1 may be a hafnium compound represented by the following formula 1a or 1b.
[式1a] [Formula 1a]
[式1b] [Formula 1b]
以上的式1a和式1b中,In the above formulas 1a and 1b,
R 11是氫、具1至20個碳原子的烷基、具2至20個碳原子的烯基、具2至20個碳原子的炔基、具3至20個碳原子的環烷基、具6至20個碳原子的芳基、具7至20個碳原子的芳基烷氧基、具1至20個碳原子的烷氧基、具7至20個碳原子的烷芳基、具1至20個碳原子的烷矽基、或具7至20個碳原子的芳烷基,和 R 11 is hydrogen, alkyl having 1 to 20 carbon atoms, alkenyl having 2 to 20 carbon atoms, alkynyl having 2 to 20 carbon atoms, cycloalkyl having 3 to 20 carbon atoms, Aryl having 6 to 20 carbon atoms, arylalkoxy having 7 to 20 carbon atoms, alkoxy having 1 to 20 carbon atoms, alkaryl having 7 to 20 carbon atoms, an alkylsilyl group of 1 to 20 carbon atoms, or an aralkyl group of 7 to 20 carbon atoms, and
X 1和X 2各者獨立地為氫、鹵素、羥基、胺基、硫基、矽基、氰基、硝基、具1至20個碳原子的烷基、具2至20個碳原子的烯基、具2至20個碳原子的炔基、具3至20個碳原子的環烷基、具6至20個碳原子的芳基、具7至20個碳原子的烷芳基、具7至20個碳原子的芳烷基、具5至20個碳原子的雜芳基、具1至20個碳原子的烷氧基、具6至20個碳原子的芳氧基、具1至20個碳原子的烷胺基、具6至20個碳原子的芳胺基、具1至20個碳原子的烷硫基、具6至20個碳原子的芳硫基、具1至20個碳原子的烷矽基、或具6至20個碳原子的芳矽基。 Each of X 1 and X 2 is independently hydrogen, halogen, hydroxy, amine, thio, silyl, cyano, nitro, alkyl having 1 to 20 carbon atoms, 2 to 20 carbon atoms Alkenyl, alkynyl having 2 to 20 carbon atoms, cycloalkyl having 3 to 20 carbon atoms, aryl having 6 to 20 carbon atoms, alkaryl having 7 to 20 carbon atoms, Aralkyl groups of 7 to 20 carbon atoms, heteroaryl groups of 5 to 20 carbon atoms, alkoxy groups of 1 to 20 carbon atoms, aryloxy groups of 6 to 20 carbon atoms, 1 to 20 carbon atoms Alkylamino groups of 20 carbon atoms, arylamine groups of 6 to 20 carbon atoms, alkylthio groups of 1 to 20 carbon atoms, arylthio groups of 6 to 20 carbon atoms, arylthio groups of 1 to 20 carbon atoms Alkylsilyl with carbon atoms, or arylsilyl with 6 to 20 carbon atoms.
該鉿化合物可藉式1-1至式1-5中之任一者表示,但不在此限。對應於式1的任何鉿化合物含括於本發明中。The hafnium compound may be represented by any one of Formula 1-1 to Formula 1-5, but is not limited thereto. Any hafnium compound corresponding to Formula 1 is included in the present invention.
[式1-1] [Formula 1-1]
[式1-2] [Formula 1-2]
[式1-3] [Formula 1-3]
[式1-4] [Formula 1-4]
[式1-5] [Formula 1-5]
本發明之該鉿化合物可藉包括藉以下式2表示的化合物和藉以下式3表示的化合物反應之步驟製得。The hafnium compound of the present invention can be prepared by a step including the reaction of a compound represented by the following
[式2] [Formula 2]
[式3] Hf(X 1X 2) 2 [Formula 3] Hf(X 1 X 2 ) 2
以上的式中,In the above formula,
R 1至R 11、及X 1和X 2之定義與上述者相同。 The definitions of R 1 to R 11 , and X 1 and X 2 are the same as those described above.
同時,製備藉以上式1表示的鉿化合物時,取決於最終製得的鉿化合物的結構,製備配位基化合物的步驟可以如下地以不同的方式進行。Meanwhile, when preparing the hafnium compound represented by the above formula 1, depending on the structure of the finally prepared hafnium compound, the step of preparing the ligand compound may be performed in various ways as follows.
例如,配位基化合物中的R 3和R 4彼此未形成環且R 11是氫原子時,如以下所示者,可以在釕觸媒下藉氫化反應製備該配位基化合物及接著與式3所示化合物(其為鉿先質)反應,以製得鉿化合物。 For example, when R 3 and R 4 in the ligand compound do not form a ring with each other and R 11 is a hydrogen atom, as shown below, the ligand compound can be prepared by a hydrogenation reaction under a ruthenium catalyst and then combined with the formula The compound shown in 3, which is a hafnium precursor, is reacted to obtain a hafnium compound.
[反應式1] [Reaction 1]
或者,在配位基化合物結構中的R
3和R
4彼此未形成環且R
11是取代基而非氫原子時,如以下反應式2所示者,先使用有機鋰化合物引入R
11及接著在釕觸媒下氫化而製得配位基化合物。
Alternatively, when R 3 and R 4 in the ligand compound structure do not form a ring with each other and R 11 is a substituent rather than a hydrogen atom, as shown in the following
[反應式2] [Reaction 2]
或者,在配位基化合物結構中,R 3和R 4彼此連接並形成具5至20個碳原子的芳族環且R 11是取代基而非氫原子時,如以下所示者,先使用有機鋰化合物引入R 11及接著,為了要防止芳族環(如,萘基)的氫化反應,在Pd/C觸媒下氫化而製得配位基化合物。 Alternatively, in the ligand compound structure, when R3 and R4 are connected to each other and form an aromatic ring with 5 to 20 carbon atoms and R11 is a substituent rather than a hydrogen atom, as shown below, use first The organolithium compound is introduced into R 11 and then, in order to prevent the hydrogenation reaction of an aromatic ring (eg, naphthyl), hydrogenation is carried out under a Pd/C catalyst to prepare a ligand compound.
[反應式3] [Reaction 3]
即,該鉿化合物可藉由經由化合物(其為配位基化合物的先質)在適當的試劑和反應條件下之烷化反應和氫化反應製備配位基化合物,及接者引將鉿引至其中而製得。烷化反應試劑的具體類型、反應溫度和壓力等可由嫻於此技藝者考慮最終化合物的結構和實驗條件而適當地改變。That is, the hafnium compound can be prepared by alkylation and hydrogenation of the compound, which is a precursor of the ligand compound, under appropriate reagents and reaction conditions, and the hafnium is introduced into the produced therein. The specific type of alkylation reagent, reaction temperature and pressure, etc. can be appropriately changed by those skilled in the art in consideration of the structure of the final compound and experimental conditions.
本發明中,該有機鋅化合物係作為鏈轉移劑的材料,其在聚合反應的製備期間內誘發鏈轉移以製得共聚物,且可具體為藉以下式4表示的化合物。In the present invention, the organozinc compound is a material as a chain transfer agent, which induces chain transfer during the preparation of the polymerization reaction to obtain a copolymer, and may be specifically a compound represented by the following
[式4] [Formula 4]
以上式4中,In the
A是具1至20個碳原子的伸烷基、具6至20個碳原子的伸芳基,或經鹵素取代之具6至20個碳原子的伸芳基、具1至12個碳原子的烷基、具3至12個碳原子的環烷基、具1至8個碳原子的烷氧基、或具6至12個碳原子的芳基,和A is an alkylene group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen-substituted aryl group having 6 to 20 carbon atoms, having 1 to 12 carbon atoms an alkyl group of 3 to 12 carbon atoms, a cycloalkyl group of 3 to 12 carbon atoms, an alkoxy group of 1 to 8 carbon atoms, or an aryl group of 6 to 12 carbon atoms, and
B是經具2至12個碳原子的烯基取代之具6至12個碳原子的伸芳基。B is an arylidene group of 6 to 12 carbon atoms substituted with an alkenyl group of 2 to 12 carbon atoms.
或者,A可為具1至20個碳原子的伸烷基、具6至12個碳原子的伸芳基、或經鹵素取代之具6至20個碳原子的伸芳基、具1至12個碳原子的烷基、具3至12個碳原子的環烷基、具1至8個碳原子的烷氧基或具6至12個碳原子的芳基,和Alternatively, A may be an alkylene group having 1 to 20 carbon atoms, an aryl group having 6 to 12 carbon atoms, or a halogen-substituted aryl group having 6 to 20 carbon atoms, an aryl group having 1 to 12 carbon atoms an alkyl group of 1 to 12 carbon atoms, a cycloalkyl group of 3 to 12 carbon atoms, an alkoxy group of 1 to 8 carbon atoms, or an aryl group of 6 to 12 carbon atoms, and
B可為經具2至8個碳原子的烯基取代之具6至12個碳原子的伸芳基。B may be an arylidene group having 6 to 12 carbon atoms substituted with an alkenyl group having 2 to 8 carbon atoms.
式4可具有該式的兩端係雙鍵的結構。例如,B是經烯基取代的伸芳基時,該伸芳基連接至A且取代該伸芳基之該烯基的雙鍵可位於式4的最外部分。
在觸媒組成物存下在,該有機鋅化合物與一或多種烯烴系單體反應時,該烯烴系單體可插於該有機鋅化合物的鋅(Zn)和有機基(A)之間以完成聚合反應。In the presence of the catalyst composition, when the organozinc compound reacts with one or more olefin-based monomers, the olefin-based monomer can be inserted between the zinc (Zn) of the organozinc compound and the organic group (A) to The polymerization reaction is completed.
以1當量以上式1的過渡金屬化合物計,該有機鋅化合物的混合量可為1至200當量,具體言之,以1當量以上式1的過渡金屬化合物計,其量可為10至100當量。The organic zinc compound may be mixed in an amount of 1 to 200 equivalents based on 1 equivalent of the above transition metal compound of Formula 1, specifically, the amount may be 10 to 100 equivalents based on 1 equivalent of the above transition metal compound of Formula 1 .
該有機鋅化合物不含雜質,如,THF和大量的鎂鹽,並因此,可以高純度提供,且據此,可用作為鏈轉移劑,且有利於烯烴聚合反應。The organozinc compound does not contain impurities such as THF and a large amount of magnesium salts, and therefore, can be supplied in high purity, and accordingly, can be used as a chain transfer agent, and is advantageous for olefin polymerization.
該觸媒組成物可以另包括輔助觸媒化合物。此時,該輔助觸媒化合物用以活性藉式1表示的過渡金屬化合物,且可以使用此技藝習知者作為該輔助觸媒。例如,可以使用選自以下式5至7中之一或多者作為該輔助觸媒。The catalyst composition may additionally include a co-catalyst compound. At this time, the co-catalyst compound is used to activate the transition metal compound represented by formula 1, and those skilled in the art can be used as the co-catalyst. For example, one or more selected from the following formulae 5 to 7 may be used as the auxiliary catalyst.
[式5] -[Al(R a)-O] m- [Formula 5] -[Al(R a )-O] m -
[式6] D(R a) 3 [Formula 6] D(R a ) 3
[式7] [L-H] +[Z(A) 4] -或[L] +[Z(A) 4] - [Formula 7] [LH] + [Z(A) 4 ] - or [L] + [Z(A) 4 ] -
以上式中,In the above formula,
R a各者獨立地為鹵基、具1至20個碳原子的烴基、或經鹵素取代之具1至20個碳原子的烴基, Each of R is independently halogen , hydrocarbyl having 1 to 20 carbon atoms, or halogen-substituted hydrocarbyl having 1 to 20 carbon atoms,
m是大於或等於2的整數,m is an integer greater than or equal to 2,
D是鋁或硼,D is aluminum or boron,
L是天然或陽離子路易士酸,L is a natural or cationic Lewis acid,
Z是第13族元素,Z is a group 13 element,
A各者獨立地為一或多個氫原子可經取代基取代之具6至20個碳原子的的芳基、或具1至20個碳原子的烷基,和Each of A is independently an aryl group having 6 to 20 carbon atoms, or an alkyl group having 1 to 20 carbon atoms in which one or more hydrogen atoms may be substituted with a substituent, and
A的取代基是鹵素、具1至20個碳原子的烴基、具1至20個碳原子的烷氧基、或具6至20個碳原子的芳氧基。The substituent of A is halogen, hydrocarbon group having 1 to 20 carbon atoms, alkoxy group having 1 to 20 carbon atoms, or aryloxy group having 6 to 20 carbon atoms.
未特別限制以上式5表示的化合物,只要其為烷基鋁氧烷即可。其較佳例子包括甲基鋁氧烷、乙基鋁氧烷、異丁基鋁氧烷、丁基鋁氧烷等,且特別佳的化合物是甲基鋁氧烷。The compound represented by the above formula 5 is not particularly limited as long as it is an alkylaluminoxane. Preferred examples thereof include methylaluminoxane, ethylaluminoxane, isobutylaluminoxane, butylaluminoxane, and the like, and a particularly preferred compound is methylaluminoxane.
未特別限制以上式6表示的化合物,但其較佳例子包括三甲基鋁、三乙基鋁、三異丁基鋁、三丙基鋁、三丁基鋁、二甲基氯鋁、三異丙基鋁、三-二級丁基鋁、三環戊基鋁、三戊基鋁、三異戊基鋁、三己基鋁、三辛基鋁、乙基二甲基鋁、甲基二乙基鋁、三苯基鋁、三對甲苯基鋁、二甲基鋁甲氧化物、二甲基鋁乙氧化物、三甲基硼、三乙基硼、三異丁基硼、三丙基硼、三丁基硼等。特別佳的化合物係選自三甲基鋁、三乙基鋁、和三異丁基鋁。The compound represented by the
以上式7表示的化合物的例子包括,當Z是硼時,例如,肆(五氟苯基)硼酸二(十八基)甲銨[(C 18H 37) 2N(H)Me] +[B(C 6F 5) 4] -、肆(苯基)硼酸二(十八基)甲銨、肆[3,5-雙(三氟甲基)苯基]硼酸肆(苯基)硼酸雙(十八基)甲基銨、四苯基硼酸三乙銨、四苯基硼酸三丁銨、四苯基硼酸三甲銨、四苯基硼酸三丙銨、四(對-甲苯基)硼酸三甲銨、四(鄰,對-二甲基苯基)硼酸三甲銨、四(對-三氟甲基苯基)硼酸三丁銨、四(對-三氟甲基苯基)硼酸三甲銨、四(五氟苯基)硼酸三丁銨、四戊基硼酸、N,N-二乙基苯銨、四苯基硼酸N,N-二乙基苯銨、四(五氟苯基)硼酸N,N-二乙基苯銨、四(五氟苯基)硼酸二乙銨、四苯基硼酸三苯基鏻、四苯基硼酸三甲基鏻、四苯基硼酸三甲銨、四苯基硼酸三丙銨、四(對-甲苯基)硼酸三甲銨、四(對-甲苯基)硼酸三丙銨、四(鄰,對-二甲基苯基)硼酸三乙銨、四(鄰,對-二甲基苯基)硼酸三甲銨、四(對-三氟甲基苯基)硼酸三丁銨、四(對-三氟甲基苯基)硼酸三甲銨、四氟苯基硼酸三丁銨、四苯基硼酸N,N-二乙基苯銨、四氟苯基硼酸N,N-二乙基苯銨、四氟苯基硼酸二乙銨、四苯基硼酸三苯基鏻、四(對-三氟甲基苯基)硼酸三苯基碳陽離子、四(五氟苯基)硼酸三苯基碳陽離子、或其組合,而當Z是鋁時,例如,四苯基鋁酸三乙銨、四苯基鋁酸三丁銨、四苯基鋁酸三甲銨、四苯基鋁酸三丙銨、四(對-甲苯基)鋁酸三甲銨、四(對-甲苯基)鋁酸三丙銨、四(鄰,對-二甲基苯基)鋁酸三乙銨、四(對-三氟甲基苯基)鋁酸三丁銨、四(對-三氟甲基苯基)鋁酸三甲銨、四(五氟苯基)鋁酸三丁銨、四苯基鋁酸N,N-二乙基苯銨、四苯基鋁酸N,N-二乙基苯銨、四(五氟苯基)鋁酸N,N-二乙基苯銨、四(五氟苯基)鋁酸二乙銨(diethylammonium tetrapentatentraphenylalumium)、四苯基鋁酸三苯基鏻、四苯基鋁酸三甲基鏻、四苯基鋁酸三乙銨、四苯基鋁酸三丁銨,或其組合,但不限於此。 Examples of the compound represented by the above formula 7 include, when Z is boron, for example, di(octadecyl)methylammonium tetrakis(pentafluorophenyl)borate [(C 18 H 37 ) 2 N(H)Me] + [ B(C 6 F 5 ) 4 ] - , bis(octadecyl) methylammonium tetra(phenyl)borate, tetra[3,5-bis(trifluoromethyl)phenyl]boronic acid bis(phenyl)boronic acid bis (Octadecyl)methylammonium, triethylammonium tetraphenylborate, tributylammonium tetraphenylborate, trimethylammonium tetraphenylborate, tripropylammonium tetraphenylborate, trimethylammonium tetrakis(p-tolyl)borate , Trimethylammonium tetrakis (o-, p-dimethylphenyl) borate, tributylammonium tetrakis (p-trifluoromethylphenyl) borate, trimethylammonium tetrakis (p-trifluoromethylphenyl) borate, tetrakis (p-trifluoromethylphenyl) borate Tributylammonium pentafluorophenyl)borate, tetrapentylboronic acid, N,N-diethylanilinium, N,N-diethylanilinium tetraphenylborate, N,N tetrakis(pentafluorophenyl)boronic acid -Diethylanilinium, diethylammonium tetrakis(pentafluorophenyl)borate, triphenylphosphonium tetraphenylborate, trimethylphosphonium tetraphenylborate, trimethylammonium tetraphenylborate, tripropyltetraphenylborate Ammonium, trimethylammonium tetrakis(p-tolyl)borate, tripropylammonium tetrakis(p-tolyl)borate, triethylammonium tetrakis(o, p-dimethylphenyl)borate, tetrakis(o, p-dimethyl ammonium borate) trimethylammonium borate, tributylammonium tetrakis(p-trifluoromethylphenyl)borate, trimethylammonium tetrakis(p-trifluoromethylphenyl)borate, tributylammonium tetrafluorophenylborate, tetraphenyl N,N-diethylanilinium tetrafluorophenylborate, N,N-diethylanilinium tetrafluorophenylborate, diethylammonium tetrafluorophenylborate, triphenylphosphonium tetraphenylborate, tetrakis(p-triphenylphosphonium) fluoromethylphenyl)borate triphenylcarbocation, tetrakis(pentafluorophenyl)borate triphenylcarbocation, or a combination thereof, and when Z is aluminum, for example, triethylammonium tetraphenylaluminate, tetraphenylaluminate Tributylammonium phenylaluminate, trimethylammonium tetraphenylaluminate, tripropylammonium tetraphenylaluminate, trimethylammonium tetrakis(p-tolyl)aluminate, tripropylammonium tetrakis(p-tolyl)aluminate, Triethylammonium tetrakis(o, p-dimethylphenyl)aluminate, tributylammonium tetrakis(p-trifluoromethylphenyl)aluminate, trimethylammonium tetrakis(p-trifluoromethylphenyl)aluminate , tributylammonium tetrakis(pentafluorophenyl)aluminate, N,N-diethylanilinium tetraphenylaluminate, N,N-diethylanilinium tetraphenylaluminate, tetrakis(pentafluorophenyl) ) N,N-diethylanilinium aluminate, diethylammonium tetrapentatentraphenylalumium, triphenylphosphonium tetraphenylaluminate, trimethylphosphonium tetraphenylaluminate, Triethylammonium tetraphenylaluminate, tributylammonium tetraphenylaluminate, or a combination thereof, but not limited thereto.
特別地,本發明使用的輔助觸媒可為藉以上式7表示的化合物,且可具體為肆(五氟苯基)硼酸二(十八基)甲銨。In particular, the cocatalyst used in the present invention may be a compound represented by the above formula 7, and may specifically be di(octadecyl)methylammonium tetrakis(pentafluorophenyl)borate.
此外,本發明使用的輔助觸媒可在無水烴溶劑中製得。例如,該烴溶劑可為選自由以下所組成之群組中之一或多者:丁烷、戊烷、新戊烷、己烷、環己烷、甲基環己烷、庚烷、辛烷、苯、甲苯、二甲苯、和乙苯,但不在此限。此技藝中可取得的任何溶劑可以無水形式使用。In addition, the cocatalysts used in the present invention can be prepared in anhydrous hydrocarbon solvents. For example, the hydrocarbon solvent may be one or more selected from the group consisting of butane, pentane, neopentane, hexane, cyclohexane, methylcyclohexane, heptane, octane , benzene, toluene, xylene, and ethylbenzene, but not limited thereto. Any solvent available in the art can be used in anhydrous form.
本發明中,在無水烴溶劑中製得該輔助觸媒時,在 1H NMR中,於1.75ppm至1.90ppm的範圍或1.90ppm至2.00ppm的範圍的各者中出現至少一個峰。此指出質子接至與L中所含括的氮、硫、或磷相鄰的α-碳展現不同的峰。例如,式1所示化合物是[(C 18H 37) 2N(H)Me] +[B(C 6F 5) 4] -時,在其 1H NMR光譜中,存在於NC H 2中的兩個質子各自出現不同的訊號。 In the present invention, when the cocatalyst is prepared in an anhydrous hydrocarbon solvent, at least one peak appears in each of the range of 1.75 ppm to 1.90 ppm or the range of 1.90 ppm to 2.00 ppm in 1 H NMR. This indicates that the proton attached to the α-carbon adjacent to nitrogen, sulfur, or phosphorus contained in L exhibits different peaks. For example, when the compound represented by formula 1 is [(C 18 H 37 ) 2 N(H)Me] + [B(C 6 F 5 ) 4 ] - , in its 1 H NMR spectrum, it exists in N CH 2 Each of the two protons has a different signal.
此外,藉式1表示的該鉿化合物和該輔助觸媒亦可以載於載體上的形式使用。該載體可為氧化矽或氧化鋁,但不限於此。In addition, the hafnium compound and the cocatalyst represented by Formula 1 can also be used in the form of being carried on a carrier. The support can be silicon oxide or aluminum oxide, but is not limited thereto.
在步驟(S1)中引入作為反應物的烯烴單體可為乙烯、丙烯、1-丁烯、1-戊烯、4-甲基-1-戊烯、1-己烯、1-庚烯、1-辛烯、1-癸烯、1-十一烯、1-十二烯、1-十四烯、1-十六烯、1-二十烯、或彼等之混合物形成的單體等。該烯烴單體可以單獨使用,或其中的二或多者併用。The olefin monomer introduced as a reactant in step (S1) may be ethylene, propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, Monomers formed from 1-octene, 1-decene, 1-undecene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-eicosene, or mixtures thereof, etc. . The olefin monomers may be used alone, or two or more of them may be used in combination.
步驟(S1)可以,例如,均勻溶液狀態進行。此時,作為溶劑,烴溶劑或烯烴單體本身可被用作介質。該烴溶劑可為具4至20個碳原子的脂族烴溶劑,具體為異丁烷、己烷、環己烷、甲基環己烷等。該溶劑可以單獨使用,或其中的二或多者併用。Step (S1) can be performed, for example, in a homogeneous solution state. At this time, as the solvent, a hydrocarbon solvent or an olefin monomer itself may be used as a medium. The hydrocarbon solvent may be an aliphatic hydrocarbon solvent having 4 to 20 carbon atoms, specifically isobutane, hexane, cyclohexane, methylcyclohexane, and the like. The solvent may be used alone, or two or more of them may be used in combination.
步驟(S1)的聚合溫度可視反應物、反應條件等而改變,但可具體為70至170℃,具體為80至150℃、或90至120℃。在以上範圍內,聚合物的溶解度可提高且觸媒可被熱安定化。The polymerization temperature of step (S1) may vary depending on reactants, reaction conditions, etc., but may be specifically 70 to 170°C, specifically 80 to 150°C, or 90 to 120°C. Within the above range, the solubility of the polymer can be increased and the catalyst can be thermally stabilized.
步驟(S1)的聚合反應可以批次、半連續、或連續方式進行,且亦可以二或更多個具有不同反應條件的步驟進行。The polymerization reaction of step (S1) can be carried out in a batch, semi-continuous, or continuous manner, and can also be carried out in two or more steps with different reaction conditions.
藉上述步驟(S1)製得的化合物可作為藉下文描述之步驟(S2)之陰離子聚合反應製備本發明之聚烯烴-聚苯乙烯系多嵌段共聚物的先質。The compound prepared by the above-mentioned step (S1) can be used as a precursor for preparing the polyolefin-polystyrene-based multi-block copolymer of the present invention by the anionic polymerization of the step (S2) described below.
步驟(S2)Step (S2)
步驟(S2)係接續步驟(S1)進行且在包括矽原子的烷基鋰化合物和三胺化合物存在下,藉該聚烯烴嵌段和苯乙烯系單體之陰離子聚合反應形成聚苯乙烯嵌段以製備聚烯烴-聚苯乙烯系多嵌段共聚物的步驟。The step (S2) is carried out following the step (S1) and in the presence of the alkyl lithium compound including the silicon atom and the triamine compound, the polystyrene block is formed by anionic polymerization of the polyolefin block and the styrene-based monomer To prepare the steps of polyolefin-polystyrene-based multi-block copolymer.
步驟(S2)中,苯乙烯系單體可連續插至藉上述步驟(S1)形成的化合物所含括的(聚烯烴基) 2Zn的鋅-碳鍵之間,且同時,存在於藉步驟(S1)形成的化合物之端點的苯乙烯基可參與作為與待連接至聚苯乙烯鏈之該苯乙烯系單體的共聚點。此外,經由以上程序製得的多嵌段共聚物可以藉終端基團與水、氧、或有機酸的反應而輕易地被中斷,藉此,該多嵌段共聚物轉化成工業上有用的聚烯烴-聚苯乙烯系多嵌段共聚物。 In the step (S2), the styrene-based monomer can be continuously inserted between the zinc-carbon bonds of the (polyolefin group) 2 Zn contained in the compound formed by the above-mentioned step (S1), and at the same time, exist in the step (S1). The styryl group at the terminal of the compound formed by (S1) may participate as a copolymerization point with the styrenic monomer to be attached to the polystyrene chain. Furthermore, the multi-block copolymers prepared via the above procedure can be easily interrupted by the reaction of terminal groups with water, oxygen, or organic acids, whereby the multi-block copolymers are converted into industrially useful polymers Olefin-polystyrene based multiblock copolymers.
該苯乙烯系單體可為具6至20個碳原子的苯乙烯系單體。更具體言之,該苯乙烯系單體可為包括經具6至20個碳原子的芳基取代的乙烯、經苯基取代的乙烯等之苯乙烯系單體,例如,苯乙烯。The styrenic monomer may be a styrenic monomer having 6 to 20 carbon atoms. More specifically, the styrene-based monomer may be a styrene-based monomer including ethylene substituted with an aryl group having 6 to 20 carbon atoms, ethylene substituted with a phenyl group, and the like, for example, styrene.
該包括矽原子的烷基鋰化合物可為藉以下式8表示的化合物。The alkyllithium compound including a silicon atom may be a compound represented by the following formula 8.
[式8] (CH 3) 3Si(CH 2)Li [Formula 8] (CH 3 ) 3 Si(CH 2 )Li
包括該矽原子的該烷基鋰化合物係廣泛用作為陰離子聚合反應引發劑的材料,且易用於本發明。The alkyllithium compound including the silicon atom is widely used as a material for an anionic polymerization initiator, and is easily used in the present invention.
該三胺化合物可為藉以下式9表示的化合物。The triamine compound may be a compound represented by the following formula 9.
[式9] [Formula 9]
該三胺化合物是一種作為鹼或藉由與鋰的良好配位而作為該烷基鋰化合物的親核物之用於改良反應性的化合物,其易取得且不昂貴。The triamine compound is a compound for improving reactivity as a base or as a nucleophile of the alkyllithium compound by good coordination with lithium, which is readily available and inexpensive.
本發明嶄新地使用式8和9化合物(如,Me 3SiCH 2Li·(PMDETA))作為步驟(S2)的引發劑,並因此,可抑制聚苯乙烯均聚物、聚烯烴均聚物、和聚烯烴-聚苯乙烯二嵌段共聚物的生成量,及使得聚烯烴-聚苯乙烯系多嵌段共聚物(其為本發明的標的)的生成最大化。 The present invention novelly uses compounds of formula 8 and 9 (eg, Me 3 SiCH 2 Li·(PMDETA)) as an initiator in step (S2), and thus, can inhibit polystyrene homopolymer, polyolefin homopolymer, and the production of polyolefin-polystyrene diblock copolymers, and maximizing the production of polyolefin-polystyrene-based multiblock copolymers, which are the subject of the present invention.
包括矽原子並藉式8表示的該烷基鋰化合物和藉式9表示的該三胺化合物可經混合和引至脂族烴溶劑,或者包括矽原子並藉式8表示的該烷基鋰化合物和藉式9表示的該三胺化合物可以依次引入。The alkyllithium compound including a silicon atom and represented by the formula 8 and the triamine compound represented by the formula 9 may be mixed and introduced into an aliphatic hydrocarbon solvent, or the alkyllithium compound including a silicon atom and represented by the formula 8 and the triamine compound represented by Formula 9 can be introduced sequentially.
步驟(S2)的該陰離子聚合反應溫度可以取決於反應物、反應條件等而改變,但可具體為40至170℃,更具體為60至150℃、或90至100℃。The anionic polymerization reaction temperature of step (S2) may vary depending on reactants, reaction conditions, etc., but may be specifically 40 to 170°C, more specifically 60 to 150°C, or 90 to 100°C.
步驟(S2)的該陰離子聚合反應可以批次、半連續、或連續方式進行,且亦可以具有不同反應條件的二或更多個步驟進行。The anionic polymerization reaction of step (S2) can be carried out in a batch, semi-continuous, or continuous manner, and can also be carried out in two or more steps with different reaction conditions.
步驟(S2)的該陰離子聚合反應時間可以取決於反應物、反應條件等而改變,但可具體為0.5至10小時、1至8小時、2至7小時、或4至6小時。在以上範圍內,有利於將引入的苯乙烯系單體全數轉化成多嵌段共聚物。The anionic polymerization reaction time of step (S2) may vary depending on reactants, reaction conditions, etc., but may be specifically 0.5 to 10 hours, 1 to 8 hours, 2 to 7 hours, or 4 to 6 hours. Within the above range, it is favorable to convert all the introduced styrene-based monomers into multi-block copolymers.
如前述者,本發明之製法中,使用上述藉式4表示的有機鋅化合物,經由烯烴聚合反應,聚烯烴鏈成長,及然後連續進行苯乙烯陰離子聚合反應以製備聚烯烴-聚苯乙烯系多嵌段共聚物,藉此能夠有效率地製備物理性質相較於先前技藝獲改良的聚烯烴-聚苯乙烯系多嵌段共聚物,並因此,可易用於工業。As mentioned above, in the production method of the present invention, the organic zinc compound represented by the above-mentioned
根據本發明之實例之製備聚烯烴-聚苯乙烯系多嵌段共聚物之方法不同於製備聚烯烴-聚苯乙烯系多嵌段共聚物的典型方法,其中,苯乙烯和二烯進行陰離子聚合反應,然後進行二步驟氫化程序,且其特徵在於,以在共聚物主鏈中的雙鍵未進行氫化反應的方式製得聚烯烴-聚苯乙烯系多嵌段共聚物。據此,本發明之熱塑性樹脂組成物中所含括的聚烯烴-聚苯乙烯系多嵌段共聚物之特徵在於該聚烯烴-聚苯乙烯系多嵌段共聚物不含有未飽和且在用於主鏈的雙鍵之氫化程序期間內存在之不飽和鍵。The method of preparing the polyolefin-polystyrene-based multiblock copolymer according to the example of the present invention is different from the typical method of preparing the polyolefin-polystyrene-based multiblock copolymer, in which styrene and diene are anionically polymerized The reaction is followed by a two-step hydrogenation procedure, and is characterized in that the polyolefin-polystyrene-based multi-block copolymer is prepared in such a manner that the double bonds in the main chain of the copolymer are not hydrogenated. Accordingly, the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention is characterized in that the polyolefin-polystyrene-based multi-block copolymer does not contain unsaturation and is used in Unsaturated bonds present during the hydrogenation procedure of the double bonds of the main chain.
同時,為了要符合據此要求的用途和物理性質,根據本發明之實施例之具有上述組成的熱塑性樹脂組成物可包括適當含量的各組份。例如,本發明中,該熱塑性樹脂組成物所包括的該(1)聚丙烯和該(2)聚烯烴-聚苯乙烯系多嵌段共聚物之重量比可為10:90至90:10,具體的重量比為20:80至80:20,更具體言之,重量比為40:60至60:40。Meanwhile, the thermoplastic resin composition having the above-mentioned composition according to an embodiment of the present invention may include appropriate contents of each component in order to meet the use and physical properties required thereby. For example, in the present invention, the weight ratio of the (1) polypropylene and the (2) polyolefin-polystyrene-based multi-block copolymer included in the thermoplastic resin composition may be 10:90 to 90:10, The specific weight ratio is 20:80 to 80:20, and more specifically, the weight ratio is 40:60 to 60:40.
該熱塑性樹脂組成物中所含括之該聚烯烴-聚苯乙烯系多嵌段共聚物的含量過小時,耐衝擊強度可為劣化,而當該聚烯烴-聚苯乙烯系多嵌段共聚物的含量過量時,該熱塑性樹脂組成物的流動性可為劣化。可以考慮該聚丙烯和該聚烯烴-聚苯乙烯系多嵌段共聚物的物理性質的重要性而控制該混合比。When the content of the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition is too small, the impact strength may be deteriorated, and when the polyolefin-polystyrene-based multi-block copolymer is contained When the content of the thermoplastic resin composition is excessive, the fluidity of the thermoplastic resin composition may be deteriorated. The mixing ratio may be controlled in consideration of the importance of the physical properties of the polypropylene and the polyolefin-polystyrene-based multi-block copolymer.
根據本發明之實施例之熱塑性樹脂組成物可以選擇性地另包括無機填料與該聚丙烯和該聚烯烴-聚苯乙烯系多嵌段共聚物以改良該熱塑性樹脂組成物的機械性質。The thermoplastic resin composition according to the embodiment of the present invention may optionally further include inorganic fillers and the polypropylene and the polyolefin-polystyrene-based multi-block copolymer to improve the mechanical properties of the thermoplastic resin composition.
該無機填料可為粉末型填料、薄片型填料、纖維填料、或氣球型填料,且可以使用其中的任一者或其中的二或更多者之混合物。具體言之,該粉末型填料可為天然矽酸或矽酸鹽(如,滑石細粉、高嶺土、煅燒黏土、或絹雲母)、碳酸鹽(如,沉澱的碳酸鈣、重質碳酸鈣或碳酸鎂)、氫氧化物(如、氫氧化鋁或氫氧化鎂)、氧化物(如,氧化鋅、氧化鎂、或氧化鈦)、人造矽酸或矽酸鹽(如,含水矽酸鈣、含水矽酸鋁、含水矽酸或矽酸酐)、和碳化矽等。此外,該薄片型填料可為雲母等。該纖維填料可為鹼價硫酸鎂鬚、鈦酸鈣鬚、硼酸鋁鬚、海泡石、經加工的礦物纖維(PMF)、鈦酸鉀之類。此外,該氣球型填料、可為玻璃氣球等。以上者中,該無機填料可為滑石。The inorganic filler may be a powder-type filler, a flake-type filler, a fibrous filler, or a balloon-type filler, and any one of them or a mixture of two or more thereof may be used. Specifically, the powdered filler may be natural silicic acid or silicates (eg, talc fines, kaolin, calcined clay, or sericite), carbonates (eg, precipitated calcium carbonate, ground calcium carbonate, or carbonic acid) magnesium), hydroxides (eg, aluminum hydroxide or magnesium hydroxide), oxides (eg, zinc oxide, magnesium oxide, or titanium oxide), artificial silicic acid or silicates (eg, hydrated calcium silicate, hydrated aluminum silicate, hydrous silicic acid or silicic anhydride), and silicon carbide. In addition, the flake-type filler may be mica or the like. The fibrous filler can be alkali magnesium sulfate whisker, calcium titanate whisker, aluminum borate whisker, sepiolite, processed mineral fiber (PMF), potassium titanate and the like. In addition, the balloon-type filler may be a glass balloon or the like. In the above, the inorganic filler may be talc.
此外,該無機填料可經表面處理以改良該熱塑性樹脂組成物的強度性質和模塑加工性。In addition, the inorganic filler may be surface-treated to improve the strength properties and moldability of the thermoplastic resin composition.
具體言之,該無機填料可以經由使用表面處理劑(如,矽烷偶合劑、高碳脂肪酸、脂肪酸金屬鹽、不飽和有機酸、有機鈦酸鹽、樹脂酸、或聚乙二醇)進行物理性或化學性表面處理。Specifically, the inorganic filler can be physically modified by using a surface treatment agent (eg, silane coupling agent, high-carbon fatty acid, fatty acid metal salt, unsaturated organic acid, organic titanate, resin acid, or polyethylene glycol). or chemical surface treatment.
此外,該無機填料的平均粒徑(D 50)可為1μm至20μm,具體為3μm至15μm,更具體為5μm至10μm。該無機填料的平均粒徑過小時,與聚丙烯和聚烯烴-聚苯乙烯系多嵌段共聚物混合時,會因為無機填料粒之間的聚集而難達到均勻分散,結果為改良該熱塑性樹脂組成物之機械性質的效果會不顯著。此外,該無機填料的平均粒徑過大時,因為該無機填料本身的分散性劣化而有物理性質劣化之虞。 In addition, the average particle diameter (D 50 ) of the inorganic filler may be 1 μm to 20 μm, specifically 3 μm to 15 μm, and more specifically 5 μm to 10 μm. When the average particle size of the inorganic filler is too small, when it is mixed with polypropylene and polyolefin-polystyrene-based multi-block copolymer, it will be difficult to achieve uniform dispersion due to the aggregation of inorganic filler particles. As a result, the thermoplastic resin is improved. The effect of the mechanical properties of the composition will be insignificant. In addition, when the average particle diameter of the inorganic filler is too large, the dispersibility of the inorganic filler itself may be deteriorated, and the physical properties may be deteriorated.
本發明中,該無機填料的平均粒徑(D 50)可定義為在粒徑分佈之50%處的粒徑。本發明中,該無機填料的平均粒徑(D 50)可藉由,例如,使用掃描式電子顯微鏡(SEM)或場發射掃描式電子顯微鏡(FE-SEM)藉電子顯微鏡測得,或藉雷射繞射法測得。具體言之,藉雷射繞射法測量時,無機填料可分散於分散介質中,然後引至市售雷射繞射粒子尺寸測量裝置(如,Microtrac MT 3000)中,以在測量裝置中測量粒子尺寸分佈之50%處的平均粒徑(D 50)。 In the present invention, the average particle size (D 50 ) of the inorganic filler can be defined as the particle size at 50% of the particle size distribution. In the present invention, the average particle size (D 50 ) of the inorganic filler can be measured by, for example, a scanning electron microscope (SEM) or a field emission scanning electron microscope (FE-SEM) by electron microscopy, or measured by diffraction. Specifically, when measured by laser diffraction, the inorganic filler can be dispersed in a dispersion medium and then introduced into a commercially available laser diffraction particle size measurement device (eg, Microtrac MT 3000) for measurement in the measurement device The mean particle size at 50% of the particle size distribution ( D50 ).
以100重量份的該熱塑性樹脂組成物計,上述無機填料的含量可為0.1重量份至40重量份。以100重量份的該熱塑性樹脂組成物計,該無機填料在該熱塑性樹脂組成物中的含量低於0.1重量份時,根據含括該無機填料的改良效果不顯著,而超過40重量份時,該熱塑性樹脂組成物的加工性會劣化。更具體言之,以該熱塑性樹脂組成物總重計,該無機填料的含量可為0.1重量%至20重量%。Based on 100 parts by weight of the thermoplastic resin composition, the content of the above-mentioned inorganic filler may be 0.1 parts by weight to 40 parts by weight. Based on 100 parts by weight of the thermoplastic resin composition, when the content of the inorganic filler in the thermoplastic resin composition is less than 0.1 part by weight, the improvement effect of including the inorganic filler is not significant, and when it exceeds 40 parts by weight, The workability of the thermoplastic resin composition deteriorates. More specifically, based on the total weight of the thermoplastic resin composition, the content of the inorganic filler may be 0.1 wt % to 20 wt %.
根據本發明之實施例之符合上述組成和含量條件之熱塑性樹脂組成物可藉由將聚丙烯和選擇性的無機填料加至聚烯烴-聚苯乙烯系多嵌段共聚物中,然後進行熱處理而製得。此處,該聚丙烯的類型和含量與前述者相同。The thermoplastic resin compositions according to the embodiments of the present invention meeting the above composition and content conditions can be prepared by adding polypropylene and optional inorganic fillers to polyolefin-polystyrene-based multi-block copolymers, followed by heat treatment. be made of. Here, the type and content of the polypropylene are the same as the aforementioned.
該混合程序可根據典型方法進行。具體言之,該混合可以使用高速混合機或螺條混合機進行。This mixing procedure can be carried out according to typical methods. Specifically, the mixing can be performed using a high-speed mixer or a ribbon mixer.
此外,如該混合程序所須,可以另包括添加劑(如,抗氧化劑、熱安定劑、UV安定劑、抗靜電劑等),且為改良塗佈性,可以在適當的含量範圍內選擇性地另外使用具有小量黏著樹脂或極性基團的添加劑。In addition, as required by the mixing procedure, additives (eg, antioxidants, heat stabilizers, UV stabilizers, antistatic agents, etc.) may be additionally included, and in order to improve coatability, they may be selectively included in an appropriate content range In addition, additives with small amounts of adhesive resins or polar groups are used.
此外,可於高於聚丙烯之熔點和210℃或更低的溫度進行該熱處理程序。該熱處理程序可使用各種彎曲加工裝置(如,雙股螺旋擠出機、單股螺旋擠出機、滾磨機、捏和機、或班伯里(banbury)混合機)進行。Furthermore, the heat treatment procedure can be carried out at temperatures above the melting point of polypropylene and 210°C or lower. This heat treatment procedure can be carried out using various bending equipment (eg, twin screw extruders, single screw extruders, tumbling mills, kneaders, or banbury mixers).
根據上述製法製得之根據本發明之實施例之熱塑性樹脂組成物可具有優異的拉長率和抗拉強度和展現高的流動性。The thermoplastic resin compositions according to the examples of the present invention produced according to the above-described production method can have excellent elongation and tensile strength and exhibit high fluidity.
具體言之,該熱塑性樹脂組成物可符合以下(A)至(E)的物理性質。Specifically, the thermoplastic resin composition may meet the following physical properties (A) to (E).
(A) 10至35MPa的抗拉強度,(A) Tensile strength from 10 to 35MPa,
(B) 20至1500%的拉長率,(B) 20 to 1500% elongation,
(C) 5至25 MPa的屈服強度,(C) Yield strength from 5 to 25 MPa,
(D) 0.5至200 g/10 min的熔流率(MFR,230℃和2.16 kg),和(D) Melt flow rate (MFR, 230°C and 2.16 kg) from 0.5 to 200 g/10 min, and
(E) 2至100 g/10 min的熔流率(MFR,190℃和2.16 kg)。(E) Melt flow rate (MFR, 190 °C and 2.16 kg) from 2 to 100 g/10 min.
(A) 抗拉強度可為10至35MPa,具體為15至30MPa,更具體為17至30MPa。(A) The tensile strength may be 10 to 35 MPa, specifically 15 to 30 MPa, more specifically 17 to 30 MPa.
(B) 拉長率可為20至1500%,具體為30至1400%,更具體為50%至1300%。(B) The elongation may be 20 to 1500%, specifically 30 to 1400%, more specifically 50 to 1300%.
(C) 屈服強度可為5至25MPa,具體為7至22MPa,更具體為9至20MPa。(C) The yield strength may be 5 to 25 MPa, specifically 7 to 22 MPa, more specifically 9 to 20 MPa.
抗拉強度、拉長率、和屈服強度可以根據 ASTM D638 (50 mm/min)測量,且分別代表破裂時的抗拉強度、破裂時的拉長率、和屈服點的強度。Tensile strength, elongation, and yield strength can be measured according to ASTM D638 (50 mm/min) and represent tensile strength at rupture, elongation at rupture, and strength at yield point, respectively.
(D) 熔流率(MFR,230℃和2.16 kg)可為0.5至200 g/10 min,具體為3至150 g/10 min,且更具體為7至130 g/10 min。(D) The melt flow rate (MFR, 230°C and 2.16 kg) may be 0.5 to 200 g/10 min, specifically 3 to 150 g/10 min, and more specifically 7 to 130 g/10 min.
(E) 熔流率(MFR,190℃和2.16 kg)可為可為2至100 g/10 min,具體為2至80 g/10 min,且更具體為2至50 g/10 min。(E) The melt flow rate (MFR, 190°C and 2.16 kg) may be 2 to 100 g/10 min, specifically 2 to 80 g/10 min, and more specifically 2 to 50 g/10 min.
該熔流率係根據ASTM-D 1238,分別在230℃和2.16 kg載重及190℃和2.16 kg載重條件下測得。The melt flow rate was measured according to ASTM-D 1238 at 230°C and 2.16 kg load and 190°C and 2.16 kg load, respectively.
根據本發明之實施例之熱塑性樹脂組成物可用於各種領域和用於包裝、建築、家用品等(如,用於汽車、電線、玩具、織物、或藥品的材料)之應用的中空模塑、擠出模塑、或射出模塑。特別地,該熱塑性樹脂組成物具有優異之於低溫和室溫的韌性和耐衝擊強度,且亦具有優異的物理性質,如,耐熱性和剛性,並因此,可用於汽車的內部和外部零件。Thermoplastic resin compositions according to embodiments of the present invention can be used for slush molding in various fields and applications for packaging, construction, household goods, etc. (eg, materials for automobiles, wires, toys, fabrics, or medicines). Extrusion molding, or injection molding. In particular, the thermoplastic resin composition has excellent toughness and impact strength at low temperature and room temperature, and also has excellent physical properties such as heat resistance and rigidity, and thus, can be used for interior and exterior parts of automobiles.
根據本發明的另一實施例,提出藉由使用符合上述物理性質要求的熱塑性組成物製造之模塑物和汽車零件。According to another embodiment of the present invention, mouldings and automotive parts produced by using thermoplastic compositions meeting the above-mentioned physical property requirements are proposed.
該模塑物可具體為吹塑模塑物、充氣模塑物、澆鑄模塑物、擠出積層模塑物、擠出模塑物、發泡模塑物、射出模塑物、片、膜、纖維、單絲、非梭織物之類。The mouldings can be in particular blow mouldings, inflatable mouldings, cast mouldings, extrusion laminate mouldings, extrusion mouldings, foam mouldings, injection mouldings, sheets, films , fibers, monofilaments, non-woven fabrics, etc.
此外,該汽車零件可為用於汽車的內部·外部零件等。In addition, the automobile parts may be interior/exterior parts for automobiles, and the like.
實例example
下文中,將參照實例詳細描述本發明。但是,以下實例僅用於說明本發明且不欲限制本發明之範圍。Hereinafter, the present invention will be described in detail with reference to examples. However, the following examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
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製備例Preparation example 11
(i) 配位基化合物之製備(i) Preparation of ligand compounds
於-10℃,異丙基鋰(0.45 mL,0.36 mmol,0.79 M 在戊烷中)緩慢地加至在甲苯(8 mL)中的2-萘基-1,10-啡啉(0.789 g,2.58 mmol)中。於室溫攪拌3小時之後,添加脫氣的H 2O(3 mL)。在N 2下藉針筒移除含水層。使用真空管線移除溶劑,殘渣溶於脫氣的乙醇(15 mL)和THF (5 mL)中。在N 2下,該溶液轉移至含有Pd/C (0.242 mmol,10 mol %)的彈式反應器。H 2氣體充至5巴之後,該混合物於室溫攪拌12小時。釋出該H 2氣體且觸媒殘渣在矽藻土(celite)上過濾並移除。移除溶劑,殘渣藉矽膠管柱層析術使用乙酸乙酯/己烷(1/3,體積/體積)純化。得到淡黃色黏稠固體(0.085 g,73%)。 1H NMR和 13C NMR光譜示於圖1。 Isopropyllithium (0.45 mL, 0.36 mmol, 0.79 M in pentane) was slowly added to 2-naphthyl-1,10-phenanthroline (0.789 g, 2.58 mmol). After stirring at room temperature for 3 hours, degassed H2O (3 mL) was added. The aquifer was removed by syringe under N2 . The solvent was removed using a vacuum line and the residue was dissolved in degassed ethanol (15 mL) and THF (5 mL). Under N2 , the solution was transferred to a bomb reactor containing Pd/C (0.242 mmol, 10 mol %). After charging H2 gas to 5 bar, the mixture was stirred at room temperature for 12 hours. The H2 gas was released and the catalyst residue was filtered on celite and removed. The solvent was removed and the residue was purified by silica gel column chromatography using ethyl acetate/hexane (1/3, v/v). A pale yellow viscous solid was obtained (0.085 g, 73%). 1 H NMR and 13 C NMR spectra are shown in FIG. 1 .
- 1H NMR(C 6D 6): δ 8.58(d, J= 7.8 Hz, H), 7.75(d, J= 9.0 Hz, H), 7.70(d, J= 9.6 Hz, H), 7.66(d, J= 7.2 Hz, H), 7.63(d, J= 6.6 Hz, H), 7.32(m, 4H), 7.18(d, J= 8.4 Hz, H), 6.99(d, J= 7.8 Hz, H), 6.39(s, H, NH), 2.93(m, H), 2.79(m, H), 2.70(dt, J= 4.8 Hz, H), 1.70(m, H), 1.63(m, H), 1.47(m, H), 0.81(d, J= 7.2 Hz, 3H, CH(CH 3) 2), 0.76(d, J= 7.2 Hz, 3H, CH(CH 3) 2) ppm。 - 1 H NMR (C 6 D 6 ): δ 8.58(d, J = 7.8 Hz, H), 7.75(d, J = 9.0 Hz, H), 7.70(d, J = 9.6 Hz, H), 7.66( d, J = 7.2 Hz, H), 7.63(d, J = 6.6 Hz, H), 7.32(m, 4H), 7.18(d, J = 8.4 Hz, H), 6.99(d, J = 7.8 Hz, H), 6.39(s, H, NH), 2.93(m, H), 2.79(m, H), 2.70(dt, J = 4.8 Hz, H), 1.70(m, H), 1.63(m, H) ), 1.47(m, H), 0.81(d, J = 7.2 Hz, 3H, CH(CH 3 ) 2 ), 0.76(d, J = 7.2 Hz, 3H, CH(CH 3 ) 2 ) ppm.
- 13C{ 1H} NMR(C 6D 6): δ 18.34, 18.77, 24.43, 26.78, 32.52, 56.73, 112.78, 116.67, 122.62, 125.59, 126.10, 126.51, 126.61, 126.86, 128.14, 128.69, 129.03, 129.28, 132.20, 134.71, 136.41, 137.64, 139.79, 141.75, 155.92 ppm。 -13 C { 1 H} nmr (C 6 D 6 ): Δ 18.34, 18.77, 24.43, 26.78, 32.52, 56.73, 112.78, 116.67, 122.62, 125.59, 126.51, 126.614, 128.14, 129.03, 129.03, 129.03 129.28, 132.20, 134.71, 136.41, 137.64, 139.79, 141.75, 155.92 ppm.
- m/z 計算([M +] C 25H 24N 2) 352.4800。實驗值:352.1942。 - m/z calculated for ([M + ]C 25 H 24 N 2 ) 352.4800. Experimental value: 352.1942.
(ii) 過渡金屬化合物之製備(ii) Preparation of transition metal compounds
[式1-3] [Formula 1-3]
於-78℃,MeMgBr (1.24 mL,3.11 M在二乙醚中)逐滴加至HfCl 4在甲苯(8 mL)中之經攪拌的懸浮液(0.300 g,0.938 mmol)中。在-40℃和-35℃的溫度範圍內攪拌1小時之後,該溶液再度冷卻至-78℃。逐滴添加配位基化合物(0.366 g,1.00 mmol)在甲苯(4 mL)中之溶液(0.24 g,0.94 mmol)。所得溶液在-40℃和-35℃之經控制的溫度範圍內攪拌2小時,然後於室溫攪拌隔夜。使用真空管線移除該溶劑,且殘渣以甲苯(50 mL)萃取。藉由在己烷中粉碎而得到深棕色粉末(0.226 g,47%)。 1H NMR和 13C NMR光譜示於圖2。 MeMgBr (1.24 mL, 3.11 M in diethyl ether) was added dropwise to a stirred suspension (0.300 g, 0.938 mmol) of HfCl4 in toluene ( 8 mL) at -78 °C. After stirring for 1 hour in the temperature range -40°C and -35°C, the solution was cooled again to -78°C. A solution of the ligand compound (0.366 g, 1.00 mmol) in toluene (4 mL) (0.24 g, 0.94 mmol) was added dropwise. The resulting solution was stirred at a controlled temperature range between -40°C and -35°C for 2 hours and then at room temperature overnight. The solvent was removed using a vacuum line, and the residue was extracted with toluene (50 mL). A dark brown powder (0.226 g, 47%) was obtained by pulverization in hexane. 1 H NMR and 13 C NMR spectra are shown in FIG. 2 .
- 1H NMR(C 6D 6): δ 8.66(d, J= 7.8 Hz, H), 8.50(d, J= 7.8 Hz, H), 7.92(d, J= 9.0 Hz, H), 7.83(d, J= 7.2 Hz, H), 7.76(d, J= 8.4 Hz, H), 7.62(d, J= 7.8 Hz, H), 7.40(td, J= 7.2 Hz, H), 7.32(m, H), 7.14(d, J= 7.8 Hz, H), 6.77(d, J= 7.2 Hz, H), 4.02(m, H), 2.80(m, H), 2.62(dt, J= 6.0 Hz, H), 2.55(m, H), 1.88(m, H), 1.72(m, H), 1.09和1.04(d, J= 6.6 Hz, 6H, CH(CH 3) 2), 0.82(s, 3H, HfCH 3), 0.81(s, 3H, HfCH 3) ppm。 - 1 H NMR (C 6 D 6 ): δ 8.66(d, J = 7.8 Hz, H), 8.50(d, J = 7.8 Hz, H), 7.92(d, J = 9.0 Hz, H), 7.83( d, J = 7.2 Hz, H), 7.76(d, J = 8.4 Hz, H), 7.62(d, J = 7.8 Hz, H), 7.40(td, J = 7.2 Hz, H), 7.32(m, H), 7.14(d, J = 7.8 Hz, H), 6.77(d, J = 7.2 Hz, H), 4.02(m, H), 2.80(m, H), 2.62(dt, J = 6.0 Hz, H), 2.55(m, H), 1.88(m, H), 1.72(m, H), 1.09 and 1.04(d, J = 6.6 Hz, 6H, CH(CH 3 ) 2 ), 0.82(s, 3H , HfCH 3 ), 0.81(s, 3H, HfCH 3 ) ppm.
- 13C{ 1H} NMR(C 6D 6): δ 18.55, 21.28, 23.07, 25.44, 32.58, 60.98, 63.06, 66.88, 112.37, 119.64, 120.21, 124.55, 125.48, 126.81, 126.97, 129.31, 129.97, 130.26, 131.25, 133.82, 135.51, 140.97, 141.44, 143.94, 150.14, 164.58, 209.13 ppm。 -13 C { 1 H} nmr (C 6 D 6 ): Δ 18.55, 21.28, 23.07, 25.44, 32.58, 60.98, 63.06, 66.88, 112.37, 119.64, 124.55, 125.48, 126.97, 129.97, 129.97 130.26, 131.25, 133.82, 135.51, 140.97, 141.44, 143.94, 150.14, 164.58, 209.13 ppm.
-分析計算(C 27H 28HfN 2): C, 58.01; H, 5.05; N, 5.01%。 -Analytical calculation (C 27 H 28 HfN 2 ): C, 58.01; H, 5.05; N, 5.01%.
-實驗值:C, 57.91; H, 5.01; N, 5.11%。- Experimental values: C, 57.91; H, 5.01; N, 5.11%.
<< 輔助觸媒之製備Preparation of auxiliary catalyst >>
在手套箱中,過量的K +[B(C 6F 5) 4] -(0.633 g,0.881 mmol,視為純淨)與[(C 18H 37) 2N(H)Me] +[Cl] -(0.404 g,0.705 mmol) 在甲苯(無水,10 mL)中的溶液於室溫反應1小時。在矽藻土上過濾之後,使用真空管線移除溶劑。殘渣溶於甲基環己烷(4 mL)中及之後再度在矽藻土上過濾。移除溶劑以製得黃色油化合物,其未經進一步純化地使用(0.797 g,93%)。 In the glove box, excess K + [B(C 6 F 5 ) 4 ] - (0.633 g, 0.881 mmol, considered pure) was combined with [(C 18 H 37 ) 2 N(H)Me] + [Cl] - (0.404 g, 0.705 mmol) in toluene (anhydrous, 10 mL) was reacted for 1 hour at room temperature. After filtration on celite, the solvent was removed using a vacuum line. The residue was dissolved in methylcyclohexane (4 mL) and filtered again on celite. The solvent was removed to give a yellow oil compound which was used without further purification (0.797 g, 93%).
- 1H NMR(C 6D 6): δ 3.15(br, H, NH), 1.97(m, 2H, NCH 2), 1.80(m, H, NCH 2), 1.51(d, J= 6.0 Hz, 3H, NCH 3), 1.45-1.29(m, 48H), 1.26(quintet, J= 7.2 Hz, 4H), 1.13(quintet, J= 7.2 Hz, 4H), 0.94(t, J= 7.8 Hz, 6H), 0.88(quintet, J= 7.8 Hz, 4H), 0.81(m, 4H) ppm。 - 1 H NMR (C 6 D 6 ): δ 3.15(br, H, NH), 1.97(m, 2H, NCH 2 ), 1.80(m, H, NCH 2 ), 1.51(d, J = 6.0 Hz, 3H, NCH 3 ), 1.45-1.29(m, 48H), 1.26(quintet, J = 7.2 Hz, 4H), 1.13(quintet, J = 7.2 Hz, 4H), 0.94(t, J = 7.8 Hz, 6H) , 0.88(quintet, J = 7.8 Hz, 4H), 0.81(m, 4H) ppm.
- 19F NMR(C 6D 6): δ -132.09, -161.75, -165.98。 - 19 F NMR (C 6 D 6 ): δ -132.09, -161.75, -165.98.
<< 有機鋅化合物之製備Preparation of Organozinc Compounds >>
硼烷二甲硫(1.6 mL,3.2 mmol)緩慢引至攪拌中三乙基硼烷(0.6 g)中及於之後反應90分鐘。該混合物緩慢引至冷卻至-20℃之溶於無水二乙醚(10 mL)的二乙烯基苯(3.8 g)中並接著攪拌隔夜。以真空幫浦移除溶劑及接著添加二乙基鋅(0.8 g)。該反應於0℃進行5小時,同時經由在減低壓力下蒸餾而移除所生成之三乙基硼烷。於40℃,藉由在減低壓力下蒸餾,移除過量的二乙烯苯和二乙基鋅。添加甲基環己烷(150 mL)以再度溶解該產物,及接著使用矽藻土過濾所製得的固態化合物(副產物)並移除以製得藉以上式表示的有機鋅化合物。Borane dimethyl sulfide (1.6 mL, 3.2 mmol) was slowly introduced into the stirring triethylborane (0.6 g) and reacted for 90 minutes thereafter. The mixture was slowly introduced into divinylbenzene (3.8 g) dissolved in dry diethyl ether (10 mL) cooled to -20°C and then stirred overnight. The solvent was removed with a vacuum pump and then diethylzinc (0.8 g) was added. The reaction was carried out at 0°C for 5 hours while the triethylborane formed was removed by distillation under reduced pressure. Excess divinylbenzene and diethylzinc were removed by distillation at reduced pressure at 40°C. Methylcyclohexane (150 mL) was added to redissolve the product, and then the obtained solid compound (by-product) was filtered using diatomaceous earth and removed to obtain the organozinc compound represented by the above formula.
<< 聚烯烴Polyolefin -- 聚苯乙烯系多嵌段共聚物之製備Preparation of polystyrene-based multiblock copolymers >>
實施的製備例1Executed Preparation Example 1
Parr反應器(1加侖)於120℃真空乾燥2小時。Oc 3Al (三辛基鋁,1466.4 mg,1,000 μmol-Al)在甲基環己烷(1,200 g)中之溶液加至該反應器。該混合物使用加熱護套於120℃攪拌1小時,然後使用套管移除該溶液。 The Parr reactor (1 gallon) was vacuum dried at 120°C for 2 hours. A solution of Oc3Al (trioctylaluminum, 1466.4 mg, 1,000 μmol - Al) in methylcyclohexane (1,200 g) was added to the reactor. The mixture was stirred at 120°C for 1 hour using a heating jacket, then the solution was removed using a cannula.
該反應器充填含有Oc 3Al (715.6 mg,488 μmol-Al/25重量%在己烷中)的甲基環己烷(600 g)作為清除劑,並充填1-己烯(280 g)作為烯烴單體,且溫度設定為90℃。充填該有機鋅化合物(3,000 μmol)在甲基環己烷(3.85g)中之溶液作為鏈轉移劑,然後,注入含有經[(C 18H 37) 2N(H)Me] +[B(C 6F 5) 4] -(9.0 μmol)活化之製備例1的過渡金屬化合物(9.0 μmol-Hf)在甲基環己烷中之甲基環己烷溶液(1.68 g)。聚合反應進行40分鐘,同時藉由開啟乙烯槽的閥而使得反應器中的壓力維持於25巴。將該溫度調整於90至120℃的範圍內,排放剩餘的乙烯氣體。 The reactor was filled with methylcyclohexane (600 g) containing Oc3Al (715.6 mg, 488 μmol - Al/25 wt% in hexane) as scavenger and 1-hexene (280 g) as scavenger Olefin monomer and temperature set to 90°C. A solution of the organozinc compound (3,000 μmol) in methylcyclohexane (3.85 g) was charged as a chain transfer agent, and then injected with a solution containing a mixture of [(C 18 H 37 ) 2 N(H)Me] + [B( A methylcyclohexane solution (1.68 g) of the transition metal compound of Preparation 1 (9.0 μmol-Hf) activated with C6F5 )4 ] - (9.0 μmol) in methylcyclohexane. The polymerization was carried out for 40 minutes while maintaining the pressure in the reactor at 25 bar by opening the valve of the ethylene tank. The temperature was adjusted in the range of 90 to 120°C, and the remaining ethylene gas was discharged.
溫度達90℃時,添加藉由使得Me 3SiCH 2Li (244.8 mg,2.6 mmol)和PMDETA (495.1 mg,2.86 mmol)在甲基環己烷(3.85 g)中混合而製得的Me 3SiCH 2Li·(PMDETA)溶液。攪拌期間內,該溫度維持於90℃30分鐘,然後注入苯乙烯(88.0 g)。使用加熱護套將該溫度調整於90至100℃的範圍內。 When the temperature reached 90°C, Me3SiCH2 Li (244.8 mg, 2.6 mmol) and PMDETA ( 495.1 mg , 2.86 mmol) in methylcyclohexane (3.85 g) were added. 2 Li·(PMDETA) solution. During stirring, the temperature was maintained at 90°C for 30 minutes before styrene (88.0 g) was injected. The temperature was adjusted in the range of 90 to 100°C using a heating jacket.
由一等分試樣的 1H NMR分析,確認苯乙烯完全轉化。苯乙烯完全轉化之後,連續注入2-乙基己酸和乙醇。所得聚合物物質(300 g)在真空烘箱中於80℃乾燥隔夜。 Complete conversion of the styrene was confirmed by1H NMR analysis of an aliquot. After complete conversion of styrene, 2-ethylhexanoic acid and ethanol were injected continuously. The resulting polymer mass (300 g) was dried in a vacuum oven at 80°C overnight.
實施的製備例Executed preparation example 22
以與實施的製備例1中相同的方式,但使用含有MMAO-3A (1,000 μmol-Al/在己烷中)的甲基環己烷(1,200 g)作為清除劑,和1-己烯(560 g)作為烯烴單體,在甲基環己烷(3.85 g)中的有機鋅化合物(3,100 μmol)作為鏈轉移劑,含有經[(C 18H 37) 2N(H)Me] +[B(C 6F 5) 4] -(12.0 μmol)活化之製備例1的過渡金屬化合物(12.0 μmol-Hf)在甲基環己烷中之甲基環己烷溶液(3.6 g)、和苯乙烯(104.0 g)以不同的量用於反應器及開啟該乙烯槽的閥以使得該反應器中的壓力為20巴,所得到的聚合物物質(360 g)在真空烘箱中於80℃乾燥隔夜。 In the same manner as in Preparation 1 carried out, but using methylcyclohexane (1,200 g) containing MMAO-3A (1,000 μmol-Al/in hexane) as a scavenger, and 1-hexene (560 g) g) As an olefin monomer, an organozinc compound (3,100 μmol) in methylcyclohexane (3.85 g) as a chain transfer agent, containing via [(C 18 H 37 ) 2 N(H)Me] + [B (C 6 F 5 ) 4 ] - (12.0 μmol) activated transition metal compound (12.0 μmol-Hf) in methylcyclohexane solution of transition metal compound (12.0 μmol-Hf) in methylcyclohexane (3.6 g), and styrene (104.0 g) was used in the reactor in various amounts and the ethylene tank was valved so that the pressure in the reactor was 20 bar, the resulting polymer mass (360 g) was dried in a vacuum oven at 80°C overnight .
比較的製備例Comparative preparation example 11
使用市面上購得的SEBS,Kraton Company 的G1651。Commercially available SEBS, G1651 from Kraton Company was used.
比較的製備例2 Comparative Preparation Example 2
使用市面上購得的SEBS,Kraton Company 的G1650。Commercially available SEBS, G1650 from Kraton Company was used.
[表1] [Table 1]
實驗例Experimental example 11
用於實施的製備例之聚烯烴-聚苯乙烯系多嵌段共聚物,根據以下條件和方法測量該共聚物各者的物理性質,且其結果示於以下的表2。The polyolefin-polystyrene-based multi-block copolymers of the preparation examples used for implementation were measured for the physical properties of each of the copolymers according to the following conditions and methods, and the results are shown in Table 2 below.
(1) 乙烯、α-烯烴、和苯乙烯的含量之測量(1) Measurement of ethylene, α-olefin, and styrene content
經由核磁共振儀(NMR)進行該測量。使用Bruker 600MHz AVANCE III HD NMR裝置,在ns=16,d1=3s,溶劑=TCE-d2,和373K條件下測量 1H NMR,然後將TCE-d2溶劑峰校正為6.0 ppm。確認1-丙烯的CH 3於1 ppm且確認被1-己烯的丁基支鏈之CH 3-相關的峰(三重)接近0.96ppm以計算含量。此外,使用接近6.5至7.5 ppm的芳族峰計算苯乙烯含量。 This measurement is performed via a nuclear magnetic resonance apparatus (NMR). 1H NMR was measured using a Bruker 600MHz AVANCE III HD NMR apparatus at ns=16, d1=3s, solvent=TCE-d2, and 373K, and the TCE-d2 solvent peak was corrected to 6.0 ppm. The CH3 of 1-propene was confirmed to be at 1 ppm and the peak (triplet) associated with CH3 of the butyl branch of 1-hexene was confirmed to be close to 0.96 ppm to calculate the content. In addition, the styrene content was calculated using the aromatic peak near 6.5 to 7.5 ppm.
(2) 重量平均分子量(Mw,g/mol)和多分散指數(PDI)(2) Weight average molecular weight (Mw, g/mol) and polydispersity index (PDI)
重量平均分子量(Mw,g/mol)和數量平均分子量(Mn,g/mol)係分別藉滲透層析術(GPC)測量,且以該重量平均分子量除以該數量平均分子量以計算多分散指數(PDI)。The weight-average molecular weight (Mw, g/mol) and the number-average molecular weight (Mn, g/mol) were measured by permeation chromatography (GPC), respectively, and the polydispersity index was calculated by dividing the weight-average molecular weight by the number-average molecular weight (PDI).
- 管柱:PL Olexis- String: PL Olexis
- 溶劑:TCB(三氯苯)- Solvent: TCB (Trichlorobenzene)
- 流率:1.0 ml/min- Flow rate: 1.0 ml/min
- 樣品濃度:1.0 mg/ml- Sample concentration: 1.0 mg/ml
- 注射量:200 ㎕- Injection volume: 200 ㎕
- 管柱溫度:160℃- Column temperature: 160°C
- 偵測器:Agilent高溫RI偵測器- Detector: Agilent High Temperature RI Detector
- 標準品:聚苯乙烯- Standard: Polystyrene
- 使用Mark-Houwink等式(K = 40.8 × 10 -5, α = 0.7057)藉Universal校正計算分子量 - Calculate molecular weight with Universal correction using the Mark-Houwink equation (K = 40.8 × 10 -5 , α = 0.7057)
(3) 複合黏度(3) Compound viscosity
複合黏度係使用 TA Instruments 的 Advanced Rheometric Expansion System Specification 測量。使用直徑25.0mm的平行板,於160℃使得樣品具有2.0mm的間距。該測量係以動態應變頻率掃描模式(dynamic strain frequency sweep mode),使用5%的應變和0.05 rad/s至500 rad/s的頻率,一組10點共測量41個點的方式測得。Complex viscosity was measured using TA Instruments' Advanced Rheometric Expansion System Specification. Using parallel plates with a diameter of 25.0 mm, the samples had a spacing of 2.0 mm at 160°C. The measurements were made in dynamic strain frequency sweep mode, using 5% strain and frequencies from 0.05 rad/s to 500 rad/s, in a set of 10 points measuring 41 points.
於0.5 rad/s和125 rad/s的頻率之複合黏度示於以下的表2。The composite viscosity at frequencies of 0.5 rad/s and 125 rad/s is shown in Table 2 below.
[表2] [Table 2]
實例example 1 -1 - 熱塑性樹脂組成物之製備Preparation of thermoplastic resin composition
在20重量份之以上實施的製備例1中製得的聚烯烴-聚苯乙烯系多嵌段共聚物中添加80重量份之熔流指數(230℃, 2.16kg)為30 g/10 min的高晶度耐衝擊共聚物聚丙烯(CB5230,Korea Petrochemical Ind. Co., LTD的產品),然後使用反應器在二甲苯中進行溶液摻合以製得熱塑性樹脂組成物化合物。此時,溫度為200℃至230℃,葉輪轉速為400rpm,摻合時間為4小時。摻合結束之後,回收該化合物及接著在100℃真空烘箱中乾燥隔夜。To 20 parts by weight of the polyolefin-polystyrene-based multi-block copolymer prepared in Preparation Example 1 carried out above, 80 parts by weight of a melt flow index (230° C., 2.16 kg) of 30 g/10 min was added. High crystallinity impact copolymer polypropylene (CB5230, product of Korea Petrochemical Ind. Co., LTD) was then solution blended in xylene using a reactor to obtain a thermoplastic resin composition compound. At this time, the temperature was 200°C to 230°C, the rotational speed of the impeller was 400 rpm, and the blending time was 4 hours. After blending was complete, the compound was recovered and then dried in a 100°C vacuum oven overnight.
實例example 2 -2 - 熱塑性樹脂組成物之製備Preparation of thermoplastic resin composition
以與實例1相同的方式製得熱塑性樹脂組成物化合物,但實施的製備例1中製得的聚烯烴-聚苯乙烯系多嵌段共聚物的含量和高晶度耐衝擊聚丙烯的含量分別改為50重量份和50重量份。A thermoplastic resin composition compound was prepared in the same manner as in Example 1, except that the content of the polyolefin-polystyrene-based multi-block copolymer prepared in Preparation Example 1 and the content of the high-crystallinity impact-resistant polypropylene were carried out respectively. Change to 50 parts by weight and 50 parts by weight.
實例example 3 -3 - 熱塑性樹脂組成物之製備Preparation of thermoplastic resin composition
以與實例1相同的方式製得熱塑性樹脂組成物化合物,但使用實施的製備例2中製得的聚烯烴-聚苯乙烯系多嵌段共聚物代替實施的製備例1中製得的聚烯烴-聚苯乙烯系多嵌段共聚物。A thermoplastic resin composition compound was prepared in the same manner as in Example 1, except that the polyolefin-polystyrene-based multi-block copolymer prepared in Preparative Example 2 was used in place of the polyolefin prepared in Preparative Example 1. - Polystyrene-based multiblock copolymers.
實例example 4 -4 - 熱塑性樹脂組成物之製備Preparation of thermoplastic resin composition
以與實例1相同的方式製得熱塑性樹脂組成物化合物,但使用實施的製備例2中製得的聚烯烴-聚苯乙烯系多嵌段共聚物代替實施的製備例1中製得的聚烯烴-聚苯乙烯系多嵌段共聚物。A thermoplastic resin composition compound was prepared in the same manner as in Example 1, except that the polyolefin-polystyrene-based multi-block copolymer prepared in Preparative Example 2 was used in place of the polyolefin prepared in Preparative Example 1. - Polystyrene-based multiblock copolymers.
比較例Comparative example 1 -1 - 熱塑性樹脂組成物之製備Preparation of thermoplastic resin composition
以與實例1相同的方式製得熱塑性樹脂組成物化合物,但使用比較的製備例1中製得的聚烯烴-聚苯乙烯系多嵌段共聚物代替實施的製備例1中製得的聚烯烴-聚苯乙烯系多嵌段共聚物。A thermoplastic resin composition compound was prepared in the same manner as in Example 1, except that the polyolefin-polystyrene-based multiblock copolymer prepared in Comparative Preparation Example 1 was used in place of the polyolefin prepared in Practical Preparation Example 1 - Polystyrene-based multiblock copolymers.
比較例Comparative example 2 -2 - 熱塑性樹脂組成物之製備Preparation of thermoplastic resin composition
以與實例2相同的方式製得熱塑性樹脂組成物化合物,但使用比較的製備例1中製得的聚烯烴-聚苯乙烯系多嵌段共聚物代替實施的製備例1中製得的聚烯烴-聚苯乙烯系多嵌段共聚物。A thermoplastic resin composition compound was prepared in the same manner as in Example 2, except that the polyolefin-polystyrene-based multi-block copolymer prepared in Comparative Preparation Example 1 was used in place of the polyolefin prepared in Practical Preparation Example 1 - Polystyrene-based multiblock copolymers.
比較例Comparative example 3 -3 - 熱塑性樹脂組成物之製備Preparation of thermoplastic resin composition
以與實例1相同的方式製得熱塑性樹脂組成物化合物,但使用比較的製備例2中製得的聚烯烴-聚苯乙烯系多嵌段共聚物代替實施的製備例1中製得的聚烯烴-聚苯乙烯系多嵌段共聚物。A thermoplastic resin composition compound was prepared in the same manner as in Example 1, except that the polyolefin-polystyrene-based multi-block copolymer prepared in Comparative Preparation Example 2 was used in place of the polyolefin prepared in Practical Preparation Example 1 - Polystyrene-based multiblock copolymers.
比較例Comparative example 4 -4 - 熱塑性樹脂組成物之製備Preparation of thermoplastic resin composition
以與實例2相同的方式製得熱塑性樹脂組成物化合物,但使用比較的製備例2中製得的聚烯烴-聚苯乙烯系多嵌段共聚物代替實施的製備例1中製得的聚烯烴-聚苯乙烯系多嵌段共聚物。A thermoplastic resin composition compound was prepared in the same manner as in Example 2, except that the polyolefin-polystyrene-based multi-block copolymer prepared in Comparative Preparation Example 2 was used in place of the polyolefin prepared in Implementation Example 1 - Polystyrene-based multiblock copolymers.
實驗例Experimental example 22
1) 抗拉強度、拉長率、和複合黏度1) Tensile strength, elongation, and compound viscosity
實例1至4和比較例1至4之熱塑性樹脂組成物化合物各別擠出和製成粒狀,然後根據ASTM D638 (50 mm/min)測定破裂時的抗拉強度、破裂時的拉長率、和破裂時的屈服強度。The thermoplastic resin composition compounds of Examples 1 to 4 and Comparative Examples 1 to 4 were extruded and pelletized, respectively, and then the tensile strength at break and the elongation at break were measured according to ASTM D638 (50 mm/min). , and the yield strength at rupture.
2) 熔流率(MFR)2) Melt Flow Rate (MFR)
熔流率係根據ASTM-D 1238在230℃和2.16 kg載重及190℃和2.16 kg載重的條件下測得。Melt flow rate was measured according to ASTM-D 1238 at 230°C and 2.16 kg load and 190°C and 2.16 kg load.
[表3] [table 3]
*實例3的MFR(230℃, 2.16 kg)過高而無法測量。*The MFR (230°C, 2.16 kg) of Example 3 is too high to measure.
如以上的表5中所見,除了聚丙烯以外亦包括實施的製備例1的聚烯烴-聚苯乙烯系多嵌段共聚物或實施的製備例2的聚烯烴-聚苯乙烯系多嵌聚苯乙烯系多嵌段共聚物之熱塑性樹脂組成物維持優異的抗拉強度、拉長率、和屈服強度並展現改良的流動性,並因此,有利於射出和雙重射出且展現適合用於汽車內部材料和其他用途之優異的機械物理性質。包括實施的製備例2的聚烯烴-聚苯乙烯系多嵌段共聚物之實例3的熱塑性樹脂組成物於230℃和2.16 kg具有於實驗時無法測得之極高的MFR值,但在190℃和2.16 kg展現優異的MFR值。據此,曾分析實例3之熱塑性樹脂組成物在施用真實射出時,可藉由適當地降低射出溫度而展現優異的射出性質。As can be seen in Table 5 above, the polyolefin-polystyrene-based multi-block copolymer of Preparative Example 1 performed or the polyolefin-polystyrene-based multi-block polyphenylene of Preparative Example 2 performed is also included in addition to polypropylene The thermoplastic resin composition of the ethylene-based multi-block copolymer maintains excellent tensile strength, elongation, and yield strength and exhibits improved fluidity, and thus, is advantageous for injection and double injection and exhibits suitability for use in automotive interior materials and other excellent mechanical and physical properties. The thermoplastic resin composition of Example 3, including the polyolefin-polystyrene-based multi-block copolymer of Preparation Example 2, had an extremely high MFR value at 230° C. and 2.16 kg, which could not be measured in experiments, but at 190 °C and 2.16 kg exhibit excellent MFR values. Accordingly, it has been analyzed that the thermoplastic resin composition of Example 3 can exhibit excellent injection properties by appropriately lowering the injection temperature when applying real injection.
此外,熱塑性樹脂組成物彼此比較時,實施的製備例1的聚苯乙烯系多嵌段共聚物與比較的製備例1的SEBS或比較的製備例2的SEBS以相同的含量使用時,確認實例1的熱塑性樹脂組成物明顯優於比較的製備例1和3的熱塑性樹脂組成物,而實例2的熱塑性樹脂組成物在抗拉強度和屈服強度及熔流率方面明顯優於比較例2和4的熱塑性樹脂組成物。In addition, when the thermoplastic resin compositions were compared with each other, when the polystyrene-based multi-block copolymer of the implemented preparation example 1 was used in the same content as the SEBS of the comparative preparation example 1 or the SEBS of the comparative preparation example 2, an example was confirmed. The thermoplastic resin composition of 1 was significantly better than the thermoplastic resin compositions of Comparative Preparation Examples 1 and 3, while the thermoplastic resin composition of Example 2 was significantly better than Comparative Examples 2 and 4 in terms of tensile strength and yield strength and melt flow rate thermoplastic resin composition.
[圖1]出示製備根據本發明之實施例之熱塑性樹脂組成物中所含括的聚烯烴-聚苯乙烯系多嵌段共聚物之製備中所使用的配位基化合物的 1H NMR和 13C NMR光譜;和 [Fig. 1] 1 H NMR and 13 showing the ligand compound used in the preparation of the polyolefin-polystyrene-based multi-block copolymer included in the thermoplastic resin composition according to the example of the present invention. C NMR spectrum; and
[圖2]出示製備根據本發明之實施例之熱塑性樹脂組成物中所含括的聚烯烴-聚苯乙烯系多嵌段共聚物之製備中所使用的過渡金屬化合物的 1H NMR和 13C NMR光譜。 [ Fig. 2 ] Shows 1 H NMR and 13 C of the transition metal compound used in the preparation of the polyolefin-polystyrene-based multi-block copolymer included in the thermoplastic resin composition according to the example of the present invention NMR spectroscopy.
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