TW202222957A - Thermoplastic resin composition - Google Patents

Thermoplastic resin composition Download PDF

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TW202222957A
TW202222957A TW110127505A TW110127505A TW202222957A TW 202222957 A TW202222957 A TW 202222957A TW 110127505 A TW110127505 A TW 110127505A TW 110127505 A TW110127505 A TW 110127505A TW 202222957 A TW202222957 A TW 202222957A
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polystyrene
carbon atoms
polyolefin
resin composition
thermoplastic resin
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TW110127505A
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朴志賢
林秀姬
李賢模
金潤坤
劉承政
史錫必
李琪樹
申恩知
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南韓商Lg化學股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L53/00Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers

Abstract

The present invention relates to a thermoplastic resin composition including a polyolefin-polystyrene-based multi-block copolymer having a structure in which a polystyrene chain is attached to both ends of a polypropylene and polyolefin chain, and the thermoplastic resin composition according to the present invention has significantly improved low-temperature and room temperature impact strength properties as well as high fluidity properties, and thus, may exhibit excellent molding processability.

Description

熱塑性樹脂組成物Thermoplastic resin composition

本案主張2020年7月30日於韓國智慧財產局(Korean Intellectual Property Office)提出申請之韓國專利申請案10-2020-0095282號的權益,其揭示內容係整體以引用方式併入本文中。This case claims the rights of Korean Patent Application No. 10-2020-0095282 filed with the Korean Intellectual Property Office on July 30, 2020, the disclosure of which is incorporated herein by reference in its entirety.

本發明係關於包含具有其中聚苯乙烯鏈係附接至聚丙烯及聚烯烴鏈的兩端之結構的以聚烯烴-聚苯乙烯為主之多嵌段共聚物(polyolefin-polystyrene-based multi-block copolymer)的熱塑性樹脂組成物。The present invention relates to polyolefin-polystyrene-based multi-block copolymers comprising a structure in which polystyrene chains are attached to both ends of polypropylene and polyolefin chains block copolymer) thermoplastic resin composition.

聚丙烯具有優異的剛性(rigidity)及模製加工性(molding processability),因而廣泛用作汽車內部及外部零件之材料,但不利的是衝擊強度(impact strength)弱。因此,一般而言,作為汽車內部及外部零件用之組成物,已使用包含作為主要組分之聚丙烯(PP)以及耐衝擊強化材料(impact resistant reinforcing material)和無機填料之以聚丙烯為主之樹脂組成物。Polypropylene has excellent rigidity and molding processability, and thus is widely used as a material for interior and exterior parts of automobiles, but disadvantageously is weak in impact strength. Therefore, in general, as a composition for automobile interior and exterior parts, polypropylene-based materials containing polypropylene (PP) as a main component and impact resistant reinforcing materials and inorganic fillers have been used resin composition.

通常,作為汽車內部及外部材料(特別是用於保險槓外罩(bumper cover))之材料,主要使用乙烯丙烯橡膠(EPR)或乙烯丙烯二烯橡膠(ethylene propylene diene rubber)(EPDM)作為大部分以聚丙烯為主之樹脂組成物中的耐衝擊強化材料。由於引入藉由茂金屬觸媒(metallocene catalyst)所合成之乙烯-α-烯烴共聚物(ethylene-α-olefin copolymer),已使用乙烯-α-烯烴共聚物作為耐衝擊強化材料。使用乙烯-α-烯烴共聚物之以聚丙烯為主之樹脂組成物具有衝擊強度、彈性模數(modulus of elasticity)、撓曲剛性(flexural rigidity)等之平衡的物理性質,具有良好模製性(moldability),且亦廉價。然而,使用乙烯-α-烯烴共聚物之以聚丙烯為主之樹脂組成物依各種使用環境而在確保耐衝擊性方面有所限制。Generally, as a material for automobile interior and exterior materials (especially for bumper covers), ethylene propylene rubber (EPR) or ethylene propylene diene rubber (EPDM) is mainly used as most Impact-resistant reinforcement material in resin compositions mainly composed of polypropylene. Due to the introduction of ethylene-α-olefin copolymers synthesized by metallocene catalysts, ethylene-α-olefin copolymers have been used as impact-resistant reinforcing materials. Polypropylene-based resin composition using ethylene-α-olefin copolymer has balanced physical properties such as impact strength, modulus of elasticity, flexural rigidity, etc., and has good moldability (moldability), and also cheap. However, the polypropylene-based resin composition using the ethylene-α-olefin copolymer has limitations in securing impact resistance depending on various usage environments.

此外,為以苯乙烯為主之熱塑性彈性體(thermoplastic elastic body)的苯乙烯-乙烯-丁烯-苯乙烯(SEBS)亦已用於以聚丙烯為主之樹脂組成物,但缺點在於SEBS昂貴且使聚丙烯之流動性明顯劣化。In addition, styrene-ethylene-butylene-styrene (SEBS), which is a styrene-based thermoplastic elastomer (thermoplastic elastic body), has also been used in polypropylene-based resin compositions, but the disadvantage is that SEBS is expensive And the fluidity of polypropylene is significantly deteriorated.

因此,仍需要研發維持聚丙烯之高流動性質且亦具有優異的耐衝擊性之熱塑性樹脂組成物。Therefore, there is still a need to develop a thermoplastic resin composition that maintains the high flow properties of polypropylene and also has excellent impact resistance.

先前技術文件prior technical documents

[專利文件][patent document]

(專利文件1)韓國專利早期公開案10-1657925號。 (Patent Document 1) Korean Patent Early Publication No. 10-1657925.

技術問題technical problem

本發明之一態樣提供具有高流動性質但能展現優異的機械強度以及顯著改善之衝擊強度性質的熱塑性樹脂組成物。 技術方案 One aspect of the present invention provides a thermoplastic resin composition having high flow properties but exhibiting excellent mechanical strength and significantly improved impact strength properties. Technical solutions

根據本發明之一態樣,提供包含以下之熱塑性樹脂組成物:(1)聚丙烯,及(2)以聚烯烴-聚苯乙烯為主之多嵌段共聚物,其滿足由凝膠滲透層析術(Gel Permeation Chromatography)(GPC)測量之以下條件(a)至(c)以及於 13C NMR(500 MHz,四氯乙烷-d2(tetrachloroethane-d2),標準材料(standard material)TMS)譜之以下條件(d)。 According to one aspect of the present invention, there is provided a thermoplastic resin composition comprising: (1) polypropylene, and (2) a polyolefin-polystyrene-based multi-block copolymer, which satisfies the requirements of a gel permeable layer The following conditions (a) to (c) measured by Gel Permeation Chromatography (GPC) and at 13 C NMR (500 MHz, tetrachloroethane-d2 (tetrachloroethane-d2), standard material (TMS)) Spectrum of the following condition (d).

(a)重量平均分子量為50,000至300,000 g/ mol,(a) a weight average molecular weight of 50,000 to 300,000 g/mol,

(b)分子量分布(molecular weight distribution)為1.5至3.0,(b) a molecular weight distribution of 1.5 to 3.0,

(c)就凝膠滲透層析術測量結果,從具有logMw作為x軸以及dw/dlogMw作為y軸之圖所建之高斯函數(Gaussian function)係由以下方程式1表示,其中,於以下方程式1中,各常數值滿足-0.05<A<0.06、4.6<B<5.5、0.9<C<1.1、以及0.5<D<0.9,以及(c) For GPC measurement results, a Gaussian function constructed from a graph with logMw as the x-axis and dw/dlogMw as the y-axis is represented by the following equation 1, where in the following equation 1 , each constant value satisfies -0.05<A<0.06, 4.6<B<5.5, 0.9<C<1.1, and 0.5<D<0.9, and

(d)以聚烯烴-聚苯乙烯為主之多嵌段共聚物中所包含之聚烯烴嵌段(polyolefin block)係包含一或更多分枝點(branching point),其中,分枝點之碳原子展現36至40 ppm之峰值(peak),而從該分枝點分枝之分枝鏈(branched chain)的末端碳原子展現13至15 ppm之峰值。(d) The polyolefin block (polyolefin block) contained in the polyolefin-polystyrene-based multi-block copolymer comprises one or more branching points, wherein the The carbon atoms exhibited a peak of 36 to 40 ppm, while the terminal carbon atoms of the branched chains branched from the branch point exhibited a peak of 13 to 15 ppm.

[方程式1]

Figure 02_image001
[Equation 1]
Figure 02_image001

(於以上方程式1中,Mw表示以聚烯烴-聚苯乙烯為主之多嵌段共聚物之重量平均分子量(weight average molecular weight)。) 有利效果 (In Equation 1 above, Mw represents the weight average molecular weight of the polyolefin-polystyrene-based multi-block copolymer.) Advantageous Effects

根據本發明之熱塑性樹脂組成物具有顯著改良之衝擊強度性質以及高流動性質,因而可展現優異的模製加工性。 The thermoplastic resin composition according to the present invention has significantly improved impact strength properties and high flow properties, and thus can exhibit excellent molding processability.

下文將更詳細說明本發明以助瞭解本發明。Hereinafter, the present invention will be described in more detail to facilitate understanding of the present invention.

將瞭解本發明之說明及申請專利範圍所使用之文字或術語不應解釋為受限於具有常用字典中所界定的意義。進一步瞭解,基於發明人可適當界定文字或術語之意義以最佳地解釋本發明的原則,該等文字或術語應解釋為具有與其在相關技術內容中的意義及本發明之技術概念一致之意義。It is to be understood that words or terms used in the description of the invention and the scope of the claims should not be construed as limited to having the meanings defined in common dictionaries. Further understand that, based on the principle that the inventor can properly define the meaning of words or terms to best explain the present invention, these words or terms should be interpreted as having meanings consistent with their meanings in the relevant technical content and the technical concept of the present invention .

本文所使用之術語「組成物(composition)」不只包含由對應組成物之材料所形成的反應產物及分解產物,亦包含包括對應組成物之材料的混合物。As used herein, the term "composition" includes not only reaction products and decomposition products formed from the materials of the corresponding composition, but also mixtures including the materials of the corresponding composition.

本文所使用之術語「聚合物(polymer)」係指藉由聚合(polymerizing)單體(monomer)(不論其為相同或不同種類)所製備之聚合物化合物。因此,通用術語「聚合物」涵蓋通常用以指由僅一種單體所製備之聚合物的術語「同元聚合物(homopolymer)」以及以下所定義之術語「互聚物」。As used herein, the term "polymer" refers to a polymeric compound prepared by polymerizing monomers, whether of the same or different species. Thus, the generic term "polymer" encompasses the term "homopolymer", which is commonly used to refer to polymers prepared from only one monomer, as well as the term "interpolymer" as defined below.

本文所使用之術語「互聚物(interpolymer)」係指藉由聚合至少兩種不同種類之單體所製備之聚合物。因此,通用術語「互聚物」涵蓋通常用以指由兩種不同種類之單體所製備之聚合物的術語「共聚物(copolymer)」以及由二或更多種不同種類之單體所製備之術語「聚合物」。As used herein, the term "interpolymer" refers to a polymer prepared by polymerizing at least two different kinds of monomers. Thus, the generic term "interpolymer" encompasses the term "copolymer", which is generally used to refer to polymers prepared from two different kinds of monomers, as well as those prepared from two or more different kinds of monomers. the term "polymer".

下文茲詳細說明本發明。Hereinafter, the present invention will be described in detail.

根據本發明之熱塑性樹脂組成物包含(1)聚丙烯(polypropylene),以及(2)以聚烯烴-聚苯乙烯為主之多嵌段共聚物(polyolefin-polystyrene-based multi-block copolymer),其滿足由凝膠滲透層析術(GPC)測量之以下條件(a)至(c)以及於 13C NMR (500 MHz,四氯乙烷-d2,標準材料TMS)譜之以下條件(d)。 The thermoplastic resin composition according to the present invention comprises (1) polypropylene, and (2) a polyolefin-polystyrene-based multi-block copolymer, which is a polyolefin-polystyrene-based multi-block copolymer. The following conditions (a) to (c) as measured by gel permeation chromatography (GPC) and the following condition (d) at13C NMR (500 MHz, tetrachloroethane-d2, standard material TMS) spectrum were satisfied.

(a)重量平均分子量為50,000至300,000 g/mol,(a) a weight average molecular weight of 50,000 to 300,000 g/mol,

(b)分子量分布為1.5至3.0,(b) a molecular weight distribution of 1.5 to 3.0,

(c)就凝膠滲透層析術測量結果,從具有logMw作為x軸以及dw/dlogMw作為y軸之圖所建之高斯函數(Gaussian function)係由以下方程式1表示,其中,於以下方程式1中,各常數值滿足-0.05<A<0.06、4.6<B<5.5、0.9<C<1.1、以及0.5<D<0.9,以及(c) For GPC measurement results, a Gaussian function constructed from a graph with logMw as the x-axis and dw/dlogMw as the y-axis is represented by the following equation 1, where in the following equation 1 , each constant value satisfies -0.05<A<0.06, 4.6<B<5.5, 0.9<C<1.1, and 0.5<D<0.9, and

(d)以聚烯烴-聚苯乙烯為主之多嵌段共聚物中所包含之聚烯烴嵌段(polyolefin block)係包含一或更多分枝點(branching point),其中,分枝點之碳原子展現36至40 ppm之峰值(peak),而從該分枝點分枝之分枝鏈(branched chain)的末端碳原子(terminal carbon atom)展現13至15 ppm之峰值。(d) The polyolefin block (polyolefin block) contained in the polyolefin-polystyrene-based multi-block copolymer comprises one or more branching points, wherein the Carbon atoms exhibit a peak of 36 to 40 ppm, while terminal carbon atoms of branched chains branched from this branch point exhibit a peak of 13 to 15 ppm.

[方程式1]

Figure 02_image003
[Equation 1]
Figure 02_image003

(於以上方程式1中,Mw表示以聚烯烴-聚苯乙烯為主之多嵌段共聚物之重量平均分子量。)(In Equation 1 above, Mw represents the weight average molecular weight of the polyolefin-polystyrene-based multi-block copolymer.)

下文茲詳細描述各構成組分。Hereinafter, each constituent component will be described in detail.

(1)聚丙烯(1) Polypropylene

於根據本發明之一實施態樣之熱塑性樹脂組成物中,聚丙烯具體而言可為聚丙烯同元聚合物,或丙烯與α-烯烴單體(alpha-olefin monomer)之共聚物,其中,共聚物可為交替(alternating)共聚物或隨機(random)共聚物、或嵌段(block)共聚物。In the thermoplastic resin composition according to an embodiment of the present invention, the polypropylene may specifically be a polypropylene homopolymer, or a copolymer of propylene and an alpha-olefin monomer, wherein, The copolymers can be alternating or random copolymers, or block copolymers.

以α-烯烴為主之單體具體而言可為具有2至12個碳原子、或2至8個碳原子之脂族烯烴(aliphatic olefin)。更具體而言,其實例可為乙烯、丙烯、1-丁烯、1-戊烯、3-甲基-1-丁烯、1-己烯、4-甲基-1-戊烯、3-甲基-1-戊烯、1-庚烯、1-辛烯、1-癸烯、1-十一烯(1-undecene)、1-十二烯(1-dodecene)、1-十四烯(1-tetradecene)、1-十六烯(1-hexadecene)、1-二十烯(1-eicosene)、4,4-二甲基-1-戊烯、4,4-二乙基-1-己烯、或3,4-二甲基-1-己烯等,可使用其任一者或其二或更多者之混合物。Specifically, the α-olefin-based monomer may be an aliphatic olefin having 2 to 12 carbon atoms, or 2 to 8 carbon atoms. More specifically, examples thereof may be ethylene, propylene, 1-butene, 1-pentene, 3-methyl-1-butene, 1-hexene, 4-methyl-1-pentene, 3- Methyl-1-pentene, 1-heptene, 1-octene, 1-decene, 1-undecene, 1-dodecene, 1-tetradecene (1-tetradecene), 1-hexadecene, 1-eicosene, 4,4-dimethyl-1-pentene, 4,4-diethyl-1 -hexene, or 3,4-dimethyl-1-hexene, etc., any one of them or a mixture of two or more of them can be used.

更具體而言,聚丙烯可為選自由下列所組成之群組中之任一者或二或更多者之混合物:聚丙烯共聚物、丙烯-α-烯烴共聚物、及丙烯-乙烯-α-烯烴共聚物(propylene-ethylene-alpha-olefin copolymer),其中,共聚物可為隨機共聚物或嵌段共聚物。More specifically, the polypropylene can be any one or a mixture of two or more selected from the group consisting of: polypropylene copolymers, propylene-alpha-olefin copolymers, and propylene-ethylene-alpha - propylene-ethylene-alpha-olefin copolymer, wherein the copolymer can be a random copolymer or a block copolymer.

此外,聚丙烯可具有於230℃及2.16 kg負荷(load)測量為0.5 g/10 min至100 g/10 min之熔融指數(melt index)(MI)。具體而言,熔融指數(MI)可為1 g/10 min至90 g/10 min。聚丙烯之熔融指數在上述範圍之外時,在熱塑性樹脂組成物之射出模製(injection molding)期間可能會發生問題。Additionally, the polypropylene may have a melt index (MI) of 0.5 g/10 min to 100 g/10 min measured at 230°C and a 2.16 kg load. Specifically, the melt index (MI) can be from 1 g/10 min to 90 g/10 min. When the melt index of polypropylene is outside the above range, problems may occur during injection molding of the thermoplastic resin composition.

具體而言,於根據本發明之一實施態樣之熱塑性樹脂組成物中,聚丙烯可為具有於230℃及2.16 kg負荷測量為0.5 g/10 min至100 g/10 min、特別是1 g/10 min至90 g/10 min之熔融指數(MI)的耐衝擊共聚物(impact copolymer),或者更具體而言,可為聚丙烯-乙烯耐衝擊共聚物。包含在上述含量範圍內之具有上述物理性質的耐衝擊共聚物作為聚丙烯時,衝擊強度性質可改善,特別是,室溫強度性質可改善。Specifically, in the thermoplastic resin composition according to an embodiment of the present invention, the polypropylene may have a measurement of 0.5 g/10 min to 100 g/10 min, especially 1 g at 230° C. and a load of 2.16 kg The impact copolymer having a melt index (MI) from 10 min to 90 g/10 min, or, more specifically, may be a polypropylene-ethylene impact copolymer. When the impact-resistant copolymer having the above-mentioned physical properties is contained within the above-mentioned content range as polypropylene, the impact-strength property can be improved, especially, the room-temperature strength property can be improved.

耐衝擊共聚物(impact copolymer)之含量,以熱塑性樹脂組成物之總重為基準計,可為10 wt%至90 wt%,特別是20 wt%至80 wt%,更特別是40 wt%至60 wt%。The content of impact copolymer (impact copolymer), based on the total weight of the thermoplastic resin composition, may be 10 wt% to 90 wt%, particularly 20 wt% to 80 wt%, more particularly 40 wt% to 40 wt% 60 wt%.

耐衝擊共聚物可使用典型聚合物製備反應製備以滿足上述物理性質要求,或可商業購得以及使用之。其具體實例可包含SEETEC™ M1600(LG Chem之產品)等。Impact copolymers may be prepared using typical polymer preparation reactions to meet the above physical property requirements, or may be commercially available and used. Specific examples thereof may include SEETEC™ M1600 (a product of LG Chem) and the like.

此外,於根據本發明之一實施態樣之熱塑性樹脂組成物中,聚丙烯具體而言可為具有DSC熔點在120至160℃之範圍以及熔體流動速率(MFR)在5 g/10 min至120 g/10 min之範圍(根據ASTM-D 1238在230℃及2.16 kg負荷之條件下測量)的一或更多種隨機丙烯共聚物(random propylene copolymer)。In addition, in the thermoplastic resin composition according to an embodiment of the present invention, the polypropylene may specifically have a DSC melting point in the range of 120 to 160° C. and a melt flow rate (MFR) of 5 g/10 min to 5 g/10 min. One or more random propylene copolymers in the range of 120 g/10 min (measured according to ASTM-D 1238 at 230° C. and a load of 2.16 kg).

包含上述含量範圍內之具有上述物理性質的聚丙烯時,熱塑性樹脂組成物之機械強度諸如硬度可改善。When the polypropylene having the above-mentioned physical properties is contained within the above-mentioned content range, the mechanical strength such as hardness of the thermoplastic resin composition can be improved.

隨機丙烯共聚物之含量,以熱塑性樹脂組成物之總重為基準計,可為10 wt%至90 wt%,特別是20 wt%至80 wt%,更特別是40 wt%至60 wt%。The content of the random propylene copolymer may be 10 wt% to 90 wt%, particularly 20 wt% to 80 wt%, more particularly 40 wt% to 60 wt%, based on the total weight of the thermoplastic resin composition.

隨機丙烯共聚物可使用典型聚合物製備反應製備以滿足上述物理性質要求,或可商業購得以及使用之。其具體實例可包含Braskem America Inc.之Braskem™ PP R7021-50RNA、Formosa Plastics Corporation of USA之Formolene™ 7320A等。Random propylene copolymers may be prepared using typical polymer preparation reactions to meet the above physical property requirements, or may be commercially available and used. Specific examples thereof may include Braskem™ PP R7021-50RNA of Braskem America Inc., Formolene™ 7320A of Formosa Plastics Corporation of USA, and the like.

(2)以聚烯烴-聚苯乙烯為主之多嵌段共聚物(2) Multi-block copolymers based on polyolefin-polystyrene

根據本發明之熱塑性樹脂組成物中,以聚烯烴-聚苯乙烯為主之多嵌段共聚物的特徵在於滿足由凝膠滲透層析術(GPC)測量之以下條件(a)至(c)以及於 13C NMR (500 MHz,四氯乙烷-d2,標準材料TMS)譜之以下條件(d)。 In the thermoplastic resin composition according to the present invention, the polyolefin-polystyrene-based multi-block copolymer is characterized by satisfying the following conditions (a) to (c) as measured by gel permeation chromatography (GPC) And the following condition (d) in 13 C NMR (500 MHz, tetrachloroethane-d2, standard material TMS) spectrum.

(a)重量平均分子量為50,000至300,000 g/mol,(a) a weight average molecular weight of 50,000 to 300,000 g/mol,

(b)分子量分布為1.5至3.0,(b) a molecular weight distribution of 1.5 to 3.0,

(c)就凝膠滲透層析術測量結果,從具有logMw作為x軸以及dw/dlogMw作為y軸之圖所建之高斯函數係由以下方程式1表示,其中,於以下方程式1中,各常數值滿足-0.05<A<0.06、4.6<B<5.5、0.9<C<1.1、以及0.5<D<0.9,以及(c) For GPC measurement results, a Gaussian function constructed from a graph with logMw as the x-axis and dw/dlogMw as the y-axis is represented by Equation 1 below, where in Equation 1 below, each constant The numerical values satisfy -0.05<A<0.06, 4.6<B<5.5, 0.9<C<1.1, and 0.5<D<0.9, and

(d)以聚烯烴-聚苯乙烯為主之多嵌段共聚物中所包含之聚烯烴嵌段係包含一或更多分枝點,其中,分枝點之碳原子展現36至40 ppm之峰值,而從該分枝點分枝之分枝鏈的末端碳原子展現13至15 ppm之峰值。(d) The polyolefin block contained in the polyolefin-polystyrene-based multi-block copolymer contains one or more branch points, wherein the carbon atoms of the branch points exhibit a ratio of 36 to 40 ppm. peak, while the terminal carbon atoms of the branched chain branched from this branch point exhibited a peak of 13 to 15 ppm.

[方程式1]

Figure 02_image005
[Equation 1]
Figure 02_image005

(於以上方程式1中,Mw表示聚烯烴-聚苯乙烯多嵌段共聚物之重量平均分子量。)(In Equation 1 above, Mw represents the weight average molecular weight of the polyolefin-polystyrene multiblock copolymer.)

本發明之熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物係藉由使用於下文闡述之具有新穎結構之特定過渡金屬化合物作為觸媒所製備,以及具有滿足方程式1之重量平均分子量(其為決定共聚物之物理性質的一重要因子),因而具有實現優異的拉伸性質(tensile property)(例如抗張強度(tensile strength)、伸長率(elongation)、模數(modulus)等)之重量平均分子量及特定分布之分子量分布值。The polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention is prepared by using a specific transition metal compound with a novel structure described below as a catalyst, and has Satisfies the weight average molecular weight of Equation 1, which is an important factor in determining the physical properties of the copolymer, and thus has the ability to achieve excellent tensile properties (such as tensile strength, elongation, The weight-average molecular weight of the modulus (modulus, etc.) and the molecular weight distribution value of a specific distribution.

關於(a)條件,以聚烯烴-聚苯乙烯為主之多嵌段共聚物之重量平均分子量可為50,000至300,000 g/mol,特別是60,000至250,000 g/mol、或70,000至220,000 g/mol、或70,000至200,000 g/mol。Regarding the condition (a), the polyolefin-polystyrene-based multi-block copolymer may have a weight average molecular weight of 50,000 to 300,000 g/mol, particularly 60,000 to 250,000 g/mol, or 70,000 to 220,000 g/mol , or 70,000 to 200,000 g/mol.

關於(b)條件,以聚烯烴-聚苯乙烯為主之多嵌段共聚物之分子量分布可為1.5至3.0,特別是1.6至2.3、或1.6至2.2。Regarding the condition (b), the molecular weight distribution of the polyolefin-polystyrene-based multi-block copolymer may be 1.5 to 3.0, particularly 1.6 to 2.3, or 1.6 to 2.2.

重量平均分子量及數量平均分子量為藉由凝膠滲透層析術(GPC)分析之聚苯乙烯換算分子量(polystyrene conversion molecular weight),以及分子量分布係由(重量平均分子量)/(數量平均分子量)之比率計算。The weight average molecular weight and the number average molecular weight are the polystyrene conversion molecular weight analyzed by gel permeation chromatography (GPC), and the molecular weight distribution is determined by (weight average molecular weight)/(number average molecular weight) Ratio calculation.

如後文所述,(c)條件之方程式1表示高斯分布(Gaussian distribution),且其中所包含之B至D常數係用作為表示共聚物之重量平均分子量及分子量分布的常數值。本發明之熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物滿足A至D之數值範圍,同時滿足(a)及(b)條件之重量平均分子量及分子量分布值。As described later, Equation 1 of the condition (c) represents a Gaussian distribution, and the constants B to D contained therein are used as constant values representing the weight average molecular weight and molecular weight distribution of the copolymer. The polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention satisfies the numerical ranges from A to D, and simultaneously satisfies the weight average molecular weight and molecular weight of the conditions (a) and (b). distribution value.

關於(c)條件,就凝膠滲透層析術測量結果,以下方程式1係衍生自具有logMw作為x軸以及dw/dlogMw作為y軸之圖所建之高斯函數時,方程式1中所包含之各常數值滿足-0.05<A<0.06、4.6<B<5.5、0.9<C<1.1、及0.5<D<0.9。具體而言,A常數可大於-0.05、大於-0.04、小於0.060、或小於0.040,B常數可大於4.6、小於5.5、或小於5.2,C常數可大於0.90、大於0.91、小於1.1、或小於1.09,以及D常數可大於0.5、大於0.6、小於0.9、或小於0.8。Regarding the condition (c), the following Equation 1 is derived from a Gaussian function constructed from a graph with logMw as the x-axis and dw/dlogMw as the y-axis for GPC measurements, each of the equations contained in Equation 1 The constant values satisfy −0.05<A<0.06, 4.6<B<5.5, 0.9<C<1.1, and 0.5<D<0.9. Specifically, the A constant may be greater than -0.05, greater than -0.04, less than 0.060, or less than 0.040, the B constant may be greater than 4.6, less than 5.5, or less than 5.2, and the C constant may be greater than 0.90, greater than 0.91, less than 1.1, or less than 1.09 , and the D constant can be greater than 0.5, greater than 0.6, less than 0.9, or less than 0.8.

以上方程式1表示微分分子量分布曲線(differential molecular weight distribution curve),其中水平軸為「(log(Mw))」,其為藉由以凝膠滲透層析術測量(以聚苯乙烯作為換算標準(conversion standard))(如前文所述)所獲得的重量平均分子量(Mw)之對數值(logarithmic value),以及,垂直軸為「dw/dlog(Mw)」,其為藉由以重量平均分子量之對數值(log(Mw))微分(differentiating)濃度分率(concentration fraction)(w)所獲得之值,其可視為表示具有對應分子量之聚合物的重量分率(weight fraction)(根據重量平均分子量之對數值)。The above equation 1 represents the differential molecular weight distribution curve, wherein the horizontal axis is "(log(Mw))", which is measured by gel permeation chromatography (using polystyrene as a conversion standard ( The logarithmic value of the weight-average molecular weight (Mw) obtained by conversion standard)) (as described above), and the vertical axis is "dw/dlog(Mw)", which is obtained by calculating the weight-average molecular weight The value obtained by differentiating the concentration fraction (w) logarithmically (log(Mw)), which can be regarded as representing the weight fraction (in terms of the weight average molecular weight) of the polymer having the corresponding molecular weight logarithm value).

即,於本發明中,從其中x軸為logMw以及y軸為dw/dlogMw之圖所建之高斯函數係由以下方程式1表示,計算A至D常數之值時,新發現其各者落於特定範圍。That is, in the present invention, the Gaussian function constructed from the graph in which the x-axis is logMw and the y-axis is dw/dlogMw is represented by the following equation 1, and when the values of the constants A to D are calculated, it is newly found that each of them falls in specific range.

於以上方程式1中,A至D常數為表示以高斯分布(Gaussian distribution)表示之曲線的常數,以及顯示分布曲線之高度、最大峰半值之寬度(width of a maximum peak half value)、以最大峰指示之中央位置(center position indicated by a maximum peak)等。更具體而言,高斯分布中所包含之A常數表示y-截距(y-intercept),以及C常數表示圖面積(graph area)之算術平均。此外B及D常數表示對應於重量平均分子量及分子量分布之共聚物的物理性質。In Equation 1 above, the A to D constants are constants representing a curve represented by a Gaussian distribution, and the height of the display distribution curve, the width of a maximum peak half value, and the maximum The central position indicated by a peak (center position indicated by a maximum peak), etc. More specifically, the A constant included in the Gaussian distribution represents the y-intercept, and the C constant represents the arithmetic mean of the graph area. In addition, the B and D constants represent the physical properties of the copolymer corresponding to the weight average molecular weight and molecular weight distribution.

關於(d)條件,以聚烯烴-聚苯乙烯為主之多嵌段共聚物中所包含之聚烯烴嵌段係包含一或更多分枝點,其中,分枝點之碳原子展現36至40 ppm之峰值,而從該分枝點分枝之分枝鏈的末端碳原子展現13至15 ppm之峰值。Regarding the condition (d), the polyolefin block contained in the polyolefin-polystyrene-based multi-block copolymer contains one or more branch points, wherein the carbon atoms of the branch points exhibit 36 to A peak of 40 ppm, while the terminal carbon atoms of the branch chain branched from this branch point exhibited a peak of 13 to 15 ppm.

具體而言,分枝點之碳原子可展現36.0 ppm或更高、37.0 ppm或更高、或37.5 ppm或更高之峰值,或可為40.0 ppm或更低、39.0 ppm或更低、或38.5 ppm或更低。此外,從分枝點分枝之分枝鏈的末端碳原子可展現13.0 ppm或更高、或13.5 ppm或更高之峰值,或可為15.0 ppm或更低、或14.5 ppm或更低。Specifically, the carbon atoms of the branch point may exhibit peaks of 36.0 ppm or higher, 37.0 ppm or higher, or 37.5 ppm or higher, or may be 40.0 ppm or lower, 39.0 ppm or lower, or 38.5 ppm ppm or lower. Furthermore, the terminal carbon atoms of the branched chain branched from the branch point may exhibit a peak of 13.0 ppm or more, or 13.5 ppm or more, or may be 15.0 ppm or less, or 14.5 ppm or less.

如上述,本發明之熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物於聚烯烴嵌段中具有長分枝鏈,其可由從分枝點分枝之分枝鏈的末端碳原子之 13C NMR中的獨特峰區識別。透過上述特徵,本發明之熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物,相較於典型共聚物,展現優異的物理性質,諸如高衝擊強度。 As described above, the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention has a long branched chain in the polyolefin block, which can be branched from the branch point. Distinctive peak region identification in 13C NMR of terminal carbon atoms of branched chains. Through the above characteristics, the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention exhibits excellent physical properties, such as high impact strength, compared to typical copolymers.

以聚烯烴-聚苯乙烯為主之多嵌段共聚物可為選自由下列所組成之群組中之一或多者:聚苯乙烯-聚(乙烯-共-丙烯)-聚苯乙烯嵌段共聚物、聚苯乙烯-聚(乙烯-共-1-丁烯)-聚苯乙烯嵌段共聚物、聚苯乙烯-聚(乙烯-共-1-戊烯)-聚苯乙烯嵌段共聚物、聚苯乙烯-聚(乙烯-共-1-己烯)-聚苯乙烯嵌段共聚物、聚苯乙烯-聚(乙烯-共-1-庚烯)-聚苯乙烯嵌段共聚物、及聚苯乙烯-聚(乙烯-共-1-辛烯)-聚苯乙烯嵌段共聚物。The polyolefin-polystyrene-based multiblock copolymer may be one or more selected from the group consisting of: polystyrene-poly(ethylene-co-propylene)-polystyrene blocks Copolymer, polystyrene-poly(ethylene-co-1-butene)-polystyrene block copolymer, polystyrene-poly(ethylene-co-1-pentene)-polystyrene block copolymer , polystyrene-poly(ethylene-co-1-hexene)-polystyrene block copolymer, polystyrene-poly(ethylene-co-1-heptene)-polystyrene block copolymer, and Polystyrene-poly(ethylene-co-1-octene)-polystyrene block copolymer.

此外,本發明之熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物滿足(a)至(d)條件,因而,可具有以下拉伸性質。In addition, the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention satisfies the conditions (a) to (d), and thus, can have the following tensile properties.

具體而言,以聚烯烴-聚苯乙烯為主之多嵌段共聚物可具有10至100 MPa、特別是10至50 MPa、更特別是20至40 MPa之抗張強度(tensile strength),其中,抗張強度表示拉伸且斷裂(對橫斷面積(cross-sectional area)均勻施加負荷(load))時之最大張應力(maximum tensile stress)。Specifically, the polyolefin-polystyrene-based multi-block copolymer may have a tensile strength of 10 to 100 MPa, particularly 10 to 50 MPa, more particularly 20 to 40 MPa, wherein , Tensile strength represents the maximum tensile stress at tensile and fracture (uniform load applied to the cross-sectional area).

以聚烯烴-聚苯乙烯為主之多嵌段共聚物可具有500至3,000%、600至2,800%、或800至2,500%之斷裂伸長率(elongation at break),其中,斷裂伸長率表示為因張力(tension)導致於張力方向變形(deformation)時增加之長度(increased length)對原始長度(original length)的百分比。The polyolefin-polystyrene-based multi-block copolymer may have an elongation at break of 500 to 3,000%, 600 to 2,800%, or 800 to 2,500%, wherein the elongation at break is expressed as Tension results in increased length as a percentage of original length when deformed in the direction of tension.

以聚烯烴-聚苯乙烯為主之多嵌段共聚物具有2.1至10.0 MPa之300%模數(300% modulus),其中,300%模數係以產生300%伸長率時的每單位面積之平均力(average force)(為張應力)表示。Polyolefin-polystyrene-based multi-block copolymers have a 300% modulus of 2.1 to 10.0 MPa, where the 300% modulus is defined as the amount per unit area that yields 300% elongation. Average force (as tensile stress) is expressed.

拉伸性質諸如抗張強度、斷裂伸長率、300%模數等可藉由ASTM D412之標準測量方法測量。Tensile properties such as tensile strength, elongation at break, 300% modulus, etc. can be measured by the standard measurement method of ASTM D412.

如上述,本發明之熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物滿足上述範圍之抗張強度、斷裂伸長率、及300%模數,以及展現相較於典型共聚物優異的物理性質。此外,藉由使用本發明所提供之製造方法調整聚烯烴嵌段之長度及含量,可製備根據所欲用途實現特定性質的共聚物。As described above, the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention satisfies the tensile strength, elongation at break, and 300% modulus in the above-mentioned ranges, and exhibits phase Excellent physical properties compared to typical copolymers. Furthermore, by adjusting the length and content of the polyolefin blocks using the manufacturing method provided by the present invention, copolymers that achieve specific properties according to the intended use can be prepared.

此外,本發明之熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物的聚烯烴嵌段可包含一或更多種以下式a表示之重複單元。In addition, the polyolefin block of the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention may contain one or more repeating units represented by the following formula a.

[式a]

Figure 02_image007
[Formula a]
Figure 02_image007

於上式a中,In the above formula a,

R 1可為氫、具有1至20個碳原子之烷基、經矽基(silyl)取代之具有1至20個碳原子之烷基、具有7至20個碳原子之芳基烷基、或經矽基取代之具有7至20個碳原子之芳基烷基,以及 R 1 can be hydrogen, alkyl having 1 to 20 carbon atoms, silyl substituted alkyl having 1 to 20 carbon atoms, arylalkyl having 7 to 20 carbon atoms, or Silyl-substituted arylalkyl groups of 7 to 20 carbon atoms, and

n可為1至10,000之整數。n can be an integer from 1 to 10,000.

或者,根據本發明之一實施態樣,R 1可為氫、或具有3至20個碳原子之烷基。 Alternatively, according to one embodiment of the present invention, R 1 can be hydrogen, or an alkyl group having 3 to 20 carbon atoms.

或者,根據本發明之一實施態樣,R 1可為氫、或具有3至12個碳原子之烷基。具體而言,R 1可為氫、或具有4至12個碳原子之烷基。 Alternatively, according to one embodiment of the present invention, R 1 may be hydrogen, or an alkyl group having 3 to 12 carbon atoms. Specifically, R 1 can be hydrogen, or an alkyl group having 4 to 12 carbon atoms.

或者,n可為10至10,000之整數。具體而言,n可為500至7,000之整數。Alternatively, n may be an integer from 10 to 10,000. Specifically, n may be an integer from 500 to 7,000.

並且,於本發明之說明書中所示的式中,「*」為重複單元之末端位置(terminal site)以及表示連接位置(connection site)。In addition, in the formula shown in the specification of the present invention, "*" represents the terminal site of the repeating unit and represents the connection site.

聚烯烴嵌段包含二或更多種以上式a表示之重複單元時,聚烯烴嵌段可包含以下式b表示之重複單元。When the polyolefin block contains two or more repeating units represented by the above formula a, the polyolefin block may contain repeating units represented by the following formula b.

[式b]

Figure 02_image009
[Formula b]
Figure 02_image009

於上式b中,In the above formula b,

R 1’及R 1”各自獨立地為氫、具有1至20個碳原子之烷基、經矽基取代之具有1至20個碳原子之烷基、具有7至20個碳原子之芳基烷基、或經矽基取代之具有7至20個碳原子之芳基烷基,其中,R1’及R 1”彼此不同, R 1 ′ and R 1 ″ are each independently hydrogen, an alkyl group having 1 to 20 carbon atoms, a silyl-substituted alkyl group having 1 to 20 carbon atoms, an aryl group having 7 to 20 carbon atoms Alkyl, or silyl-substituted arylalkyl having 7 to 20 carbon atoms, wherein R1 ' and R1" are different from each other,

0<p<1,以及0 < p < 1, and

n’可為1至10,000之整數。n' may be an integer from 1 to 10,000.

或者,根據本發明之一實施態樣,R1’及R 1”可各自獨立地為氫、或具有3至20個碳原子之烷基,具體而言,可各自獨立地為氫、或具有3至12個碳原子之烷基,更具體而言,可各自獨立地為氫、或具有4至12個碳原子之烷基。 Or, according to an embodiment of the present invention, R1 ' and R1" can each independently be hydrogen, or an alkyl group having 3 to 20 carbon atoms, specifically, can each independently be hydrogen, or have 3 The alkyl groups of up to 12 carbon atoms, more specifically, may each independently be hydrogen, or an alkyl group having 4 to 12 carbon atoms.

或者,n’具體而言可為10至10,000之整數,更具體而言,可為500至7,000之整數。Alternatively, n' may specifically be an integer of 10 to 10,000, and more specifically, may be an integer of 500 to 7,000.

根據本發明之一實施態樣,於以上式b中,R 1’或R 1”中任一者可為氫,而另一者可為上述取代基當中非氫的取代基。 According to an embodiment of the present invention, in the above formula b, either one of R 1 ′ or R 1 ″ can be hydrogen, and the other can be a non-hydrogen substituent among the above substituents.

即,聚烯烴嵌段包含二或更多種以上式a表示之重複單元時,其中R 1為氫的結構和其中R 1為非氫的具有1至20個碳原子之烷基、經矽基取代之具有1至20個碳原子之烷基、具有7至20個碳原子之芳基烷基、或經矽基取代之具有7至20個碳原子之芳基烷基的結構可隨機連接。具體而言,其中R 1為氫的結構和其中R 1為非氫的具有3至20個碳原子之烷基的結構可隨機連接。 That is, when the polyolefin block contains two or more repeating units represented by the above formula a, the structure in which R 1 is hydrogen and the structure in which R 1 is a non-hydrogen alkyl group having 1 to 20 carbon atoms, a silyl group The structure of a substituted alkyl group having 1 to 20 carbon atoms, an arylalkyl group having 7 to 20 carbon atoms, or a silyl group substituted arylalkyl group having 7 to 20 carbon atoms may be randomly attached. Specifically, structures in which R 1 is hydrogen and structures in which R 1 is non-hydrogen alkyl groups having 3 to 20 carbon atoms can be randomly attached.

或者,更具體而言,聚烯烴嵌段可具有彼此隨機連接之其中R 1為氫的結構和其中R 1為具有3至12個碳原子之烷基的結構。又更具體而言,聚烯烴嵌段可具有彼此隨機連接之其中R 1為氫的結構和其中R 1為具有4至12個碳原子之烷基的結構。 Alternatively, more specifically, the polyolefin blocks may have a structure in which R 1 is hydrogen and a structure in which R 1 is an alkyl group having 3 to 12 carbon atoms randomly attached to each other. Still more specifically, the polyolefin blocks may have a structure in which R 1 is hydrogen and a structure in which R 1 is an alkyl group having 4 to 12 carbon atoms randomly attached to each other.

聚烯烴嵌段包含二或更多種以上式a表示之重複單元時,聚烯烴嵌段可以30:90至70:10之重量比、特別是40:60至60:40之重量比、以及更特別是45:75至55:25之重量比包含其中上式a中之R 1為氫的結構以及其中R 1具有非氫之取代基的結構。 When the polyolefin block contains two or more repeating units represented by the above formula a, the polyolefin block may be in a weight ratio of 30:90 to 70:10, particularly 40:60 to 60:40, and more. In particular, the weight ratio of 45:75 to 55:25 includes a structure in which R 1 in the above formula a is hydrogen and a structure in which R 1 has a substituent other than hydrogen.

聚烯烴嵌段包含上述範圍之其中上式a中之R 1為氫的結構以及其中R 1具有非氫之取代基的結構時,所製備之嵌段共聚物在結構內包含適當程度的分枝(branch),因而,具有高的300%模數值以及高的斷裂伸長率值,從而展現優異的彈性性質,以及亦展現高分子量與廣分子量分布,因而,可具有優異的加工性。 When the polyolefin block includes a structure in which R 1 in the above formula a is hydrogen and a structure in which R 1 has a substituent other than hydrogen within the above range, the prepared block copolymer contains an appropriate degree of branching within the structure (branch), thus, having a high 300% modulus value and a high elongation at break value, thereby exhibiting excellent elastic properties, and also exhibiting high molecular weight and broad molecular weight distribution, and thus, may have excellent processability.

此外,本發明之熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物的第一聚苯乙烯嵌段可包含一或更多種以下式c表示之重複單元。In addition, the first polystyrene block of the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention may contain one or more repeating units represented by the following formula c .

[式c]

Figure 02_image011
[Formula c]
Figure 02_image011

於上式c中,In the above formula c,

R 2為具有6至20個碳原子之芳基、或經鹵素取代之具有6至20個碳原子之芳基、具有1至12個碳原子之烷基、具有3至12個碳原子之環烷基、具有1至8個碳原子之烷氧基、或具有6至12個碳原子之芳基,以及 R 2 is an aryl group having 6 to 20 carbon atoms, or a halogen-substituted aryl group having 6 to 20 carbon atoms, an alkyl group having 1 to 12 carbon atoms, a ring having 3 to 12 carbon atoms an alkyl group, an alkoxy group having 1 to 8 carbon atoms, or an aryl group having 6 to 12 carbon atoms, and

l為10至1,000之整數。l is an integer from 10 to 1,000.

R 2可為苯基、或經鹵素取代或未經取代之苯基、具有1至8個碳原子之烷基、具有3至12個碳原子之環烷基、具有1至8個碳原子之烷氧基、或具有6至12個碳原子之芳基。或者,R 2可為苯基。 R 2 can be phenyl, or halogen-substituted or unsubstituted phenyl, alkyl having 1 to 8 carbon atoms, cycloalkyl having 3 to 12 carbon atoms, phenyl having 1 to 8 carbon atoms Alkoxy, or aryl having 6 to 12 carbon atoms. Alternatively, R2 can be phenyl.

l為10至1,000之整數,具體而言可為50至700之整數。l在上述範圍時,藉由本發明之製造方法所製造的聚烯烴-聚苯乙烯嵌段共聚物之黏度可於適當水準。l is an integer of 10 to 1,000, specifically, an integer of 50 to 700. l In the above range, the viscosity of the polyolefin-polystyrene block copolymer produced by the production method of the present invention can be at an appropriate level.

特別是,於本發明之熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物中,包含以上式a表示之重複單元的聚烯烴嵌段以及包含以上式c表示之重複單元的第一聚苯乙烯嵌段可彼此鍵結以形成以下式d表示之複合嵌段。In particular, in the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention, the polyolefin block containing the repeating unit represented by the above formula a and the polyolefin block containing the above formula c The first polystyrene blocks of the repeating units represented may be bonded to each other to form a complex block represented by the following formula d.

[式d]

Figure 02_image013
[Formula d]
Figure 02_image013

於上式d中,In the above formula d,

R 1可為氫、具有1至20個碳原子之烷基、經矽基取代之具有1至20個碳原子之烷基、具有7至20個碳原子之芳基烷基、或經矽基取代之具有7至20個碳原子之芳基烷基,以及 R 1 can be hydrogen, alkyl having 1 to 20 carbon atoms, alkyl substituted with silyl having 1 to 20 carbon atoms, arylalkyl having 7 to 20 carbon atoms, or silyl substituted substituted arylalkyl having 7 to 20 carbon atoms, and

R 2為具有6至20個碳原子之芳基、或經鹵素取代之具有6至20個碳原子之芳基、具有1至12個碳原子之烷基、具有3至12個碳原子之環烷基、具有1至8個碳原子之烷氧基、或具有6至12個碳原子之芳基, R 2 is an aryl group having 6 to 20 carbon atoms, or a halogen-substituted aryl group having 6 to 20 carbon atoms, an alkyl group having 1 to 12 carbon atoms, a ring having 3 to 12 carbon atoms alkyl, alkoxy having 1 to 8 carbon atoms, or aryl having 6 to 12 carbon atoms,

l為10至1,000之整數,以及l is an integer from 10 to 1,000, and

n為1至10,000之整數。n is an integer from 1 to 10,000.

或者,於上式d中,R 1、R 2、l及n分別如同式a及式c中所定義。 Alternatively, in formula d above, R 1 , R 2 , 1 and n are as defined in formula a and formula c, respectively.

或者,聚烯烴嵌段包含以上式a表示之重複單元時,藉由偶合包含以上式c表示之重複單元的第一聚苯乙烯嵌段所形成之複合嵌段可以下式e表示。Alternatively, when the polyolefin block comprises the repeating unit represented by the above formula a, the complex block formed by coupling the first polystyrene block comprising the repeating unit represented by the above formula c can be represented by the following formula e.

[式e]

Figure 02_image015
[Formula e]
Figure 02_image015

於上式e中,R 1’、R 1”、R 2、p、l及n’分別如同式a或c中所定義。 In the above formula e, R 1 ′, R 1 ″, R 2 , p, l and n′ are as defined in formula a or c, respectively.

此外,於本發明之一實例中,製備以聚烯烴-聚苯乙烯為主之多嵌段共聚物時,以苯乙烯為主之單體可形成聚烯烴嵌段,以及以苯乙烯為主之單體可同時偶合至有機鋅化合物(organozinc compound)以及聚合以形成獨立的以苯乙烯為主之聚合物嵌段。於本揭露內容中,獨立的以苯乙烯為主之聚合物嵌段係表示為第二聚苯乙烯嵌段。第二聚苯乙烯嵌段可包含以下式f表示之重複單元。In addition, in one embodiment of the present invention, when preparing a polyolefin-polystyrene-based multi-block copolymer, a styrene-based monomer can form a polyolefin block, and a styrene-based monomer can form a polyolefin block. Monomers can be simultaneously coupled to organozinc compounds and polymerized to form individual styrene-based polymer blocks. In this disclosure, the independent styrene-based polymer block is referred to as the second polystyrene block. The second polystyrene block may include repeating units represented by the following formula f.

[式f]

Figure 02_image017
[Formula f]
Figure 02_image017

於上式f中,In the above formula f,

R 3為具有6至20個碳原子之芳基、或經鹵素取代之具有6至20個碳原子之芳基、具有1至12個碳原子之烷基、具有3至12個碳原子之環烷基、具有1至8個碳原子之烷氧基、或具有6至12個碳原子之芳基,以及 R 3 is an aryl group having 6 to 20 carbon atoms, or a halogen-substituted aryl group having 6 to 20 carbon atoms, an alkyl group having 1 to 12 carbon atoms, a ring having 3 to 12 carbon atoms an alkyl group, an alkoxy group having 1 to 8 carbon atoms, or an aryl group having 6 to 12 carbon atoms, and

m為10至1,000之整數。m is an integer from 10 to 1,000.

或者,根據本發明之一實施態樣,R 3可為苯基、或經鹵素取代或未經取代之苯基、具有1至8個碳原子之烷基、具有3至12個碳原子之環烷基、具有1至8個碳原子之烷氧基、或具有6至12個碳原子之芳基。或者,R 3可為苯基。 Alternatively, according to one embodiment of the present invention, R 3 can be phenyl, or halogen-substituted or unsubstituted phenyl, alkyl having 1 to 8 carbon atoms, ring having 3 to 12 carbon atoms An alkyl group, an alkoxy group having 1 to 8 carbon atoms, or an aryl group having 6 to 12 carbon atoms. Alternatively, R3 can be phenyl.

m為10至1,000之整數,具體而言可為50至700之整數。m is an integer of 10 to 1,000, specifically, an integer of 50 to 700.

即,本發明之熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物可包含包括以上式c表示之重複單元的第一聚苯乙烯嵌段、及以上式f表示之第二聚苯乙烯嵌段。That is, the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention may include the first polystyrene block including the repeating unit represented by the above formula c, and the above formula The second polystyrene block represented by f.

因此,嵌段共聚物組成物可包含三嵌段共聚物,該三嵌段共聚物包括包含一或更多種以下式a表示之重複單元的聚烯烴嵌段、包含以下式c表示之重複單元的第一聚苯乙烯嵌段、以及包含以下式f表示之重複單元的第二聚苯乙烯嵌段。Accordingly, the block copolymer composition may comprise a triblock copolymer comprising a polyolefin block comprising one or more repeating units represented by the following formula a, comprising a repeating unit represented by the following formula c and a second polystyrene block comprising repeating units represented by the following formula f.

[式a]

Figure 02_image019
[Formula a]
Figure 02_image019

[式c]

Figure 02_image021
[Formula c]
Figure 02_image021

[式f]

Figure 02_image023
[Formula f]
Figure 02_image023

於上述式中,In the above formula,

R 1為氫、具有1至20個碳原子之烷基、經矽基取代之具有1至20個碳原子之烷基、具有7至20個碳原子之芳基烷基、或經矽基取代之具有7至20個碳原子之芳基烷基, R 1 is hydrogen, alkyl having 1 to 20 carbon atoms, silyl substituted alkyl having 1 to 20 carbon atoms, arylalkyl having 7 to 20 carbon atoms, or silyl substituted an arylalkyl group having 7 to 20 carbon atoms,

R 2及R 3各自獨立地為具有6至20個碳原子之芳基、或經鹵素取代之具有6至20個碳原子之芳基、具有1至12個碳原子之烷基、具有3至12個碳原子之環烷基、具有1至8個碳原子之烷氧基、或具有6至12個碳原子之芳基, R 2 and R 3 are each independently an aryl group having 6 to 20 carbon atoms, or a halogen-substituted aryl group having 6 to 20 carbon atoms, an alkyl group having 1 to 12 carbon atoms, an aryl group having 3 to 20 carbon atoms A cycloalkyl group of 12 carbon atoms, an alkoxy group of 1 to 8 carbon atoms, or an aryl group of 6 to 12 carbon atoms,

n為10至10,000之整數,以及n is an integer from 10 to 10,000, and

l及m各自獨立地為10至1,000之整數。l and m are each independently an integer from 10 to 1,000.

或者,於上述式中,R 1、R 2、R 3、n、l及m分別如同式a、c、及f中所定義。 Alternatively, in the above formula, R 1 , R 2 , R 3 , n, 1, and m are as defined in formulas a, c, and f, respectively.

以聚烯烴-聚苯乙烯為主之多嵌段共聚物的製備方法Preparation method of multi-block copolymer based on polyolefin-polystyrene

製備以聚烯烴-聚苯乙烯為主之多嵌段共聚物的方法之特徵係包含(S1)藉由在包含以下式1表示之過渡金屬化合物的觸媒組成物存在下使用有機鋅化合物作為鏈轉移劑聚合以烯烴為主之單體(olefin-based monomer)以形成聚烯烴嵌段,以及(S2)藉由在包含矽原子之烷基鋰化合物(alkyl lithium compound)及三胺化合物(triamine compound)存在下之聚烯烴嵌段及以苯乙烯為主之單體(styrene-based monomer)的陰離子聚合(anionic polymerization)以形成聚苯乙烯嵌段(polystyrene block)。The method for producing a polyolefin-polystyrene-based multi-block copolymer is characterized by comprising (S1) by using an organozinc compound as a chain in the presence of a catalyst composition comprising a transition metal compound represented by the following formula 1 The transfer agent polymerizes an olefin-based monomer to form a polyolefin block, and (S2) by adding a silicon atom-containing alkyl lithium compound and a triamine compound ) in the presence of a polyolefin block and an anionic polymerization of a styrene-based monomer to form a polystyrene block.

製備以聚烯烴-聚苯乙烯為主之多嵌段共聚物的方法可藉由使用以式1表示之過渡金屬化合物(其係有效率地用於以烯烴為主之單體的聚合)作為觸媒以形成聚烯烴鏈、然後連續進行苯乙烯陰離子聚合、從而形成如後文所述之聚烯烴-聚苯乙烯嵌段,而形成展現特定tanδ峰(tanδ peak)之高度及tanδ峰之半寬的以聚烯烴-聚苯乙烯為主之多嵌段共聚物。The method for preparing the polyolefin-polystyrene-based multi-block copolymer can be achieved by using a transition metal compound represented by formula 1, which is efficiently used for the polymerization of olefin-based monomers, as a catalyst. media to form polyolefin chains, followed by continuous anionic polymerization of styrene to form polyolefin-polystyrene blocks as described hereinafter, to form tan delta peaks exhibiting specific heights of tan delta peaks and half widths of tan delta peaks Multi-block copolymer based on polyolefin-polystyrene.

步驟(S1)Step (S1)

步驟(S1)為藉由在包含以下式1表示之過渡金屬化合物的觸媒組成物存在下使用有機鋅化合物作為鏈轉移劑(chain transfer agent)聚合(polymerizing)以烯烴為主之單體以形成聚烯烴嵌段的步驟。Step (S1) is to polymerize an olefin-based monomer by using an organozinc compound as a chain transfer agent in the presence of a catalyst composition comprising a transition metal compound represented by the following formula 1 to form The step of polyolefin block.

[式1]

Figure 02_image025
[Formula 1]
Figure 02_image025

於上式1中,In the above formula 1,

R 1至R 11各自獨立地為氫、具有1至20個碳原子之烷基、具有2至20個碳原子之烯基、具有2至20個碳原子之炔基、具有3至20個碳原子之環烷基、具有6至20個碳原子之芳基、具有7至20個碳原子之芳基烷氧基、具有1至20個碳原子之烷氧基、具有7至20個碳原子之烷基芳基、具有1至20個碳原子之烷基矽基(alkylsilyl group)、或具有7至20個碳原子之芳基烷基, R 1 to R 11 are each independently hydrogen, an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an alkynyl group having 2 to 20 carbon atoms, an alkyl group having 3 to 20 carbon atoms Cycloalkyl of atoms, aryl group of 6 to 20 carbon atoms, arylalkoxy of 7 to 20 carbon atoms, alkoxy of 1 to 20 carbon atoms, 7 to 20 carbon atoms an alkylaryl group, an alkylsilyl group having 1 to 20 carbon atoms, or an arylalkyl group having 7 to 20 carbon atoms,

彼此相鄰之R 1至R 11中之二或更多者可彼此連接以形成具有3至20個碳原子之脂族環或具有6至20個碳原子之芳族環,以及 Two or more of R 1 to R 11 adjacent to each other may be connected to each other to form an aliphatic ring having 3 to 20 carbon atoms or an aromatic ring having 6 to 20 carbon atoms, and

X 1及X 2各自獨立地為氫、鹵素、羥基、胺基、硫基(thio group)、矽基、氰基、硝基、具有1至20個碳原子之烷基、具有2至20個碳原子之烯基、具有2至20個碳原子之炔基、具有3至20個碳原子之環烷基、具有6至20個碳原子之芳基、具有7至20個碳原子之烷基芳基、具有7至20個碳原子之芳基烷基、具有5至20個碳原子之雜芳基(heteroaryl group)、具有1至20個碳原子之烷氧基、具有6至20個碳原子之芳氧基(aryloxy group)、具有1至20個碳原子之烷基胺基(alkylamino group)、具有6至20個碳原子之芳基胺基(arylamino group)、具有1至20個碳原子之烷硫基(alkylthio group)、具有6至20個碳原子之芳硫基(arylthio group)、具有1至20個碳原子之烷基矽基、或具有6至20個碳原子之芳基矽基。 X 1 and X 2 are each independently hydrogen, halogen, hydroxyl, amine group, thio group, silicon group, cyano group, nitro group, alkyl group having 1 to 20 carbon atoms, having 2 to 20 carbon atoms Alkenyl group of carbon atoms, alkynyl group of 2 to 20 carbon atoms, cycloalkyl group of 3 to 20 carbon atoms, aryl group of 6 to 20 carbon atoms, alkyl group of 7 to 20 carbon atoms Aryl, arylalkyl groups having 7 to 20 carbon atoms, heteroaryl groups having 5 to 20 carbon atoms, alkoxy groups having 1 to 20 carbon atoms, 6 to 20 carbon atoms Aryloxy group of atoms, alkylamino group with 1 to 20 carbon atoms, arylamino group with 6 to 20 carbon atoms, arylamino group with 1 to 20 carbon atoms alkylthio group of atoms, arylthio group with 6 to 20 carbon atoms, alkylsilyl group with 1 to 20 carbon atoms, or aryl group with 6 to 20 carbon atoms Silicon based.

聚合反應係於相對於觸媒為過量之鏈轉移劑(例如(Et) 2Zn)存在下進行時,烯烴聚合物鏈造成鋅(Zn)與鉿(Hf)之間的迅速轉烷化(transalkylation)以從二烷基鋅(dialkylzinc)均勻生長(grow),從而實現活性聚合(living polymerization),其係稱為配位鏈轉移聚合(coordinated chain transfer polymerization,CCTP)。通常使用之茂金屬觸媒(Metallocene catalyst)無法透過β消除(β-elimination)程序接受活性聚合,且少數已知適用於CCTP之觸媒僅容許乙烯與α-烯烴(alpha-olefin)之單一聚合(single polymerization),因此極難透過CCTP進行乙烯與α-烯烴之聚合。因此,極難使用常見過渡金屬化合物作為觸媒而透過CCTP進行活性聚合以及製備嵌段共聚物。 When the polymerization reaction is carried out in the presence of an excess of chain transfer agent (eg (Et) 2 Zn) relative to the catalyst, the olefin polymer chain causes rapid transalkylation between zinc (Zn) and hafnium (Hf). ) to uniformly grow from dialkylzinc to achieve living polymerization, which is called coordinated chain transfer polymerization (CCTP). Commonly used metallocene catalysts cannot accept living polymerization through β-elimination procedures, and a few known catalysts suitable for CCTP only allow single polymerization of ethylene and alpha-olefin. (single polymerization), so it is extremely difficult to carry out the polymerization of ethylene and α-olefin through CCTP. Therefore, it is extremely difficult to carry out living polymerization via CCTP and prepare block copolymers using common transition metal compounds as catalysts.

另一方面,以上式1表示之鉿化合物為[N 醯胺基,N,C 芳基]HfMe 2型複合物([N amido,N,C aryl]HfMe 2-type composite),其包含1,2,3,4-四氫-1,10-啡啉骨架(1,2,3,4-tetrahydro-1,10-phenanthroline skeleton)及Hf-C(芳基)鍵(Hf-C(aryl)bond),其於乙烯與α-烯烴之聚合中展現優異的α-烯烴併入能力(alpha-olefin incorporation capacity)。特別是,烯烴聚合物之分子量或α-烯烴之含量視鏈轉移劑之含量而變,其表示化合物成功地用於CCTP以及β去除反應(β-removal reaction)鮮少發生而可忽略。即,可透過CCTP使用以上式1表示之鉿化合物使乙烯與以α-烯烴為主之單體的聚合以活性聚合進行,以及可成功地製備具有各種嵌段組成之嵌段共聚物。 On the other hand, the hafnium compound represented by the above formula 1 is a [N amido , N,C aryl ]HfMe 2 -type composite ([N amido , N,C aryl] HfMe 2 -type composite), which includes 1, 2,3,4-tetrahydro-1,10-phenanthroline skeleton (1,2,3,4-tetrahydro-1,10-phenanthroline skeleton) and Hf-C(aryl) bond (Hf-C(aryl) bond), which exhibits excellent alpha-olefin incorporation capacity in the polymerization of ethylene and alpha-olefins. In particular, the molecular weight of the olefin polymer or the content of α-olefin varies depending on the content of the chain transfer agent, which indicates that the compound is successfully used for CCTP and that the β-removal reaction is infrequent and negligible. That is, using the hafnium compound represented by the above formula 1, the polymerization of ethylene and the α-olefin-based monomer can be carried out by living polymerization through CCTP, and block copolymers having various block compositions can be successfully prepared.

此外,可將使用鉿化合物之CCTP轉換以及進行成陰離子苯乙烯聚合反應(anionic styrene polymerization reaction)以合成聚烯烴-聚苯乙烯嵌段共聚物。如上述,鉿化合物可用作製備烯烴聚合物之觸媒,其係可以上式1表示之鉿化合物的新穎結構達成之獨特特徵。In addition, CCTP using a hafnium compound can be converted and subjected to an anionic styrene polymerization reaction to synthesize a polyolefin-polystyrene block copolymer. As mentioned above, the hafnium compound can be used as a catalyst for the preparation of olefin polymers, which is a unique feature that can be achieved by the novel structure of the hafnium compound represented by the above formula 1.

具體而言,於上式1中,R 1至R 11可各自獨立地為氫、具有1至20個碳原子之烷基、具有3至20個碳原子之環烷基、或具有6至20個碳原子之芳基。較佳的,R 1至R 10可為氫,且同時,R 11可為氫、具有1至20個碳原子之烷基、或具有6至20個碳原子之芳基。更佳的,R 1至R 10可為氫,且同時,R 11可為氫、或具有1至20個碳原子之烷基。 Specifically, in Formula 1 above, R 1 to R 11 may each independently be hydrogen, an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, or a cycloalkyl group having 6 to 20 carbon atoms. an aryl group of carbon atoms. Preferably, R 1 to R 10 may be hydrogen, and meanwhile, R 11 may be hydrogen, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms. More preferably, R 1 to R 10 may be hydrogen, and at the same time, R 11 may be hydrogen, or an alkyl group having 1 to 20 carbon atoms.

或者,於上式1中,R 1至R 11可各自獨立地為氫、具有1至20個碳原子之烷基、或具有6至20個碳原子之芳基。此時,R 3及R 4可彼此連接以形成具有5至20個碳原子之芳族環,諸如苯環。較佳的,R 3及R 4可彼此連接以形成苯環,且同時,R 11可為具有1至20個碳原子之烷基、或具有6至20個碳原子之芳基。 Alternatively, in Formula 1 above, R 1 to R 11 may each independently be hydrogen, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms. At this time, R 3 and R 4 may be connected to each other to form an aromatic ring having 5 to 20 carbon atoms, such as a benzene ring. Preferably, R 3 and R 4 may be connected to each other to form a benzene ring, and at the same time, R 11 may be an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms.

或者,於上式1中,R 1、R 2、及R 5至R 10可為氫,R 3、R 4、及R 11可各自獨立地為氫、或具有1至20個碳原子之烷基,其中,R 3及R 4可彼此連接以形成具有5至20個碳原子之芳族環,例如苯環。 Alternatively, in the above formula 1, R 1 , R 2 , and R 5 to R 10 may be hydrogen, and R 3 , R 4 , and R 11 may each independently be hydrogen, or an alkane having 1 to 20 carbon atoms group, wherein R 3 and R 4 can be attached to each other to form an aromatic ring having 5 to 20 carbon atoms, such as a benzene ring.

並且,X 1及X 2可各自獨立地為氫、具有1至20個碳原子之烷基、具有3至20個碳原子之環烷基、或具有6至20個碳原子之芳基,以及較佳的,可各自獨立地為具有1至20個碳原子之烷基,其中X 1及X 2可彼此相同。 And, X 1 and X 2 may each independently be hydrogen, an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms, and Preferably, each independently may be an alkyl group having 1 to 20 carbon atoms, wherein X 1 and X 2 may be the same as each other.

本發明中,術語「烷基(alkyl)」意指直鏈或支鏈之烴部分(hydrocarbon moiety)。In the present invention, the term "alkyl" means a straight or branched chain hydrocarbon moiety.

本發明中,術語「烯基(alkenyl)」意指直鏈或支鏈之烯基。In the present invention, the term "alkenyl" means a straight-chain or branched-chain alkenyl group.

本發明中,「芳基(aryl)」較佳具有6至20個碳原子,具體而言可為苯基、萘基、蒽基(anthracenyl)、吡啶基、二甲基苯胺基(dimethylanilinyl)、甲氧苯基(anisolyl)等,但不限於此。In the present invention, "aryl" preferably has 6 to 20 carbon atoms, specifically phenyl, naphthyl, anthracenyl, pyridyl, dimethylanilinyl, Anisolyl, etc., but not limited thereto.

本發明中,「烷基芳基(alkylaryl)」意指經上述烷基取代之芳基。In the present invention, "alkylaryl" means an aryl group substituted with the above-mentioned alkyl group.

本發明中,「芳基烷基(arylalkyl)」意指經上述芳基取代之烷基。In the present invention, "arylalkyl" means an alkyl group substituted with the above-mentioned aryl group.

本說明書中,「烷基矽基(alkylsilyl)」可為經具有1至20個碳原子之烷基取代的矽基,例如三甲基矽基(trimethylsilyl)或三乙基矽基(triethylsilyl)。In this specification, "alkylsilyl" may be a silicon group substituted with an alkyl group having 1 to 20 carbon atoms, such as trimethylsilyl or triethylsilyl.

本發明中,「烷基胺基(alkylamino)」意指經上述烷基取代之胺基,例如,二甲基胺基(dimethylamino group)、二乙基胺基(diethylamino group)等,但不限於此。In the present invention, "alkylamino" refers to an amino group substituted with the above-mentioned alkyl group, such as dimethylamino group, diethylamino group, etc., but not limited to this.

本發明中,除非另外陳述,否則「烴基(hydrocarbyl)」意指具有1至20個碳原子之單價烴基(monovalent hydrocarbon group)且僅由碳和氫組成,諸如烷基、芳基、烯基、炔基、環烷基、烷基芳基或芳基烷基,無論其結構為何。In the present invention, unless stated otherwise, "hydrocarbyl" means a monovalent hydrocarbon group having 1 to 20 carbon atoms and consisting only of carbon and hydrogen, such as alkyl, aryl, alkenyl, Alkynyl, cycloalkyl, alkylaryl, or arylalkyl, regardless of structure.

更具體而言,以上式1表示之鉿化合物可為以下式1a或1b表示之鉿化合物。More specifically, the hafnium compound represented by the above formula 1 may be a hafnium compound represented by the following formula 1a or 1b.

[式1a]

Figure 02_image027
[Formula 1a]
Figure 02_image027

[式1b]

Figure 02_image029
[Formula 1b]
Figure 02_image029

於上式1a及式1b中,In the above formulas 1a and 1b,

R 11為氫、具有1至20個碳原子之烷基、具有2至20個碳原子之烯基、具有2至20個碳原子之炔基、具有3至20個碳原子之環烷基、具有6至20個碳原子之芳基、具有7至20個碳原子之芳基烷氧基、具有1至20個碳原子之烷氧基、具有7至20個碳原子之烷基芳基、具有1至20個碳原子之烷基矽基、或具有7至20個碳原子之芳基烷基,以及 R 11 is hydrogen, alkyl having 1 to 20 carbon atoms, alkenyl having 2 to 20 carbon atoms, alkynyl having 2 to 20 carbon atoms, cycloalkyl having 3 to 20 carbon atoms, aryl groups having 6 to 20 carbon atoms, arylalkoxy groups having 7 to 20 carbon atoms, alkoxy groups having 1 to 20 carbon atoms, alkylaryl groups having 7 to 20 carbon atoms, an alkylsilyl group having 1 to 20 carbon atoms, or an arylalkyl group having 7 to 20 carbon atoms, and

X 1及X 2各自獨立地為氫、鹵素、羥基、胺基、硫基、矽基、氰基、硝基、具有1至20個碳原子之烷基、具有2至20個碳原子之烯基、具有2至20個碳原子之炔基、具有3至20個碳原子之環烷基、具有6至20個碳原子之芳基、具有7至20個碳原子之烷基芳基、具有7至20個碳原子之芳基烷基、具有5至20個碳原子之雜芳基、具有1至20個碳原子之烷氧基、具有6至20個碳原子之芳氧基、具有1至20個碳原子之烷基胺基、具有6至20個碳原子之芳基胺基、具有1至20個碳原子之烷硫基、具有6至20個碳原子之芳硫基、具有1至20個碳原子之烷基矽基、或具有6至20個碳原子之芳基矽基。 X 1 and X 2 are each independently hydrogen, halogen, hydroxyl, amine, thio, silyl, cyano, nitro, alkyl having 1 to 20 carbon atoms, alkene having 2 to 20 carbon atoms radicals, alkynyl groups having 2 to 20 carbon atoms, cycloalkyl groups having 3 to 20 carbon atoms, aryl groups having 6 to 20 carbon atoms, alkylaryl groups having 7 to 20 carbon atoms, Arylalkyl groups of 7 to 20 carbon atoms, heteroaryl groups of 5 to 20 carbon atoms, alkoxy groups of 1 to 20 carbon atoms, aryloxy groups of 6 to 20 carbon atoms, 1 Alkylamino groups with to 20 carbon atoms, arylamine groups with 6 to 20 carbon atoms, alkylthio groups with 1 to 20 carbon atoms, arylthio groups with 6 to 20 carbon atoms, 1 to 20 carbon atoms Alkylsilyl groups of to 20 carbon atoms, or arylsilyl groups of 6 to 20 carbon atoms.

鉿化合物可以式1-1至式1-5當中任一者表示,但不限於此。對應於式1之任何鉿化合物均包含在本發明內。The hafnium compound may be represented by any one of Formula 1-1 to Formula 1-5, but is not limited thereto. Any hafnium compound corresponding to Formula 1 is included in the present invention.

[式1-1]

Figure 02_image031
[Formula 1-1]
Figure 02_image031

[式1-2]

Figure 02_image033
[Formula 1-2]
Figure 02_image033

[式1-3]

Figure 02_image035
[Formula 1-3]
Figure 02_image035

[式1-4]

Figure 02_image037
[Formula 1-4]
Figure 02_image037

[式1-5]

Figure 02_image039
[Formula 1-5]
Figure 02_image039

本發明之鉿化合物可藉由包含使以下式2表示之化合物與以下式3表示之化合物反應的步驟而製備。The hafnium compound of the present invention can be prepared by including a step of reacting a compound represented by the following formula 2 with a compound represented by the following formula 3.

[式2]

Figure 02_image041
[Formula 2]
Figure 02_image041

[式3]

Figure 02_image043
[Formula 3]
Figure 02_image043

於上述式中,In the above formula,

R 1至R 11、及X 1及X 2之定義係如同前文所述。 The definitions of R 1 to R 11 , and X 1 and X 2 are as described above.

並且,製備以上式1表示之鉿化合物時,視最終製備之鉿化合物的結構而定,可如下不同地進行製備配位基化合物(ligand compound)之步驟。In addition, when preparing the hafnium compound represented by the above formula 1, depending on the structure of the finally prepared hafnium compound, the steps of preparing a ligand compound may be performed differently as follows.

例如,如下所示,R 3及R 4未彼此形成環以及R 11係為配位基化合物中之氫原子時,配位基化合物可藉由在釕觸媒下之氫化(hydrogenation)而製備然後與為鉿前驅物(hafnium precursor)之以式3表示之化合物反應以製備鉿化合物。 For example, as shown below, when R 3 and R 4 do not form a ring with each other and R 11 is a hydrogen atom in the ligand compound, the ligand compound can be prepared by hydrogenation under a ruthenium catalyst and then A hafnium compound is prepared by reacting with a compound represented by formula 3, which is a hafnium precursor.

[反應式1]

Figure 02_image045
[Reaction 1]
Figure 02_image045

或者,如以下反應式2所示,R 3及R 4未彼此形成環以及R 11係配位基化合物結構中不為氫原子之取代基時,使用有機鋰化合物(rganolithium compound)先引入R 11然後在釕觸媒下氫化以製備配位基化合物。 Alternatively, as shown in the following reaction formula 2, when R 3 and R 4 do not form a ring with each other and R 11 is a substituent that is not a hydrogen atom in the structure of the ligand compound, an organolithium compound (rganolithium compound) is used to first introduce R 11 It is then hydrogenated under a ruthenium catalyst to prepare a ligand compound.

[反應式2]

Figure 02_image047
[Reaction 2]
Figure 02_image047

或者,如下所示,R 3及R 4彼此連接且形成具有5至20個碳原子之芳族環以及R 11為配位基化合物結構中不為氫原子之取代基時,可使用有機鋰化合物先引入R 11,然後,為防止諸如萘基之芳族環的氫化,於Pd/C觸媒下氫化以製備配位基化合物。 Alternatively, as shown below, when R 3 and R 4 are connected to each other and form an aromatic ring having 5 to 20 carbon atoms and R 11 is a substituent other than a hydrogen atom in the structure of the ligand compound, an organolithium compound can be used R 11 is introduced first, and then, in order to prevent hydrogenation of aromatic rings such as naphthyl, hydrogenation is carried out under a Pd/C catalyst to prepare a ligand compound.

[反應式3]

Figure 02_image049
[Reaction 3]
Figure 02_image049

即,鉿化合物可藉由透過在適用試劑及反應條件之下烷化(alkylation)及氫化其為配位基化合物之前驅物的化合物以製備配位基化合物、然後於其中引入鉿而製備。烷化試劑(alkylation reagent)之具體類型、反應溫度及壓力等可由熟習本領域之人士考量最終化合物之結構及實驗條件而適當地改變。That is, hafnium compounds can be prepared by alkylation and hydrogenation of compounds that are precursors of ligand compounds under suitable reagents and reaction conditions to prepare ligand compounds, and then introducing hafnium therein. The specific type of alkylation reagent, reaction temperature and pressure can be appropriately changed by those skilled in the art considering the structure of the final compound and experimental conditions.

本發明中,有機鋅化合物為用作在聚合反應中之製備期間引發鏈轉移以使能製備共聚物的鏈轉移劑之材料,具體而言可為以下式4表示之化合物。In the present invention, the organozinc compound is a material used as a chain transfer agent that initiates chain transfer during preparation in a polymerization reaction to enable preparation of a copolymer, and specifically may be a compound represented by the following formula 4.

[式4]

Figure 02_image051
[Formula 4]
Figure 02_image051

於上式4中,In the above formula 4,

A為具有1至20個碳原子之伸烷基(alkylene)、具有6至20個碳原子之伸芳基(arylene)、或經鹵素取代之具有6至20個碳原子之伸芳基、具有1至12個碳原子之烷基、具有3至12個碳原子之環烷基、具有1至8個碳原子之烷氧基、或具有6至12個碳原子之芳基,以及A is an alkylene having 1 to 20 carbon atoms, an arylene having 6 to 20 carbon atoms, or an arylene substituted with halogen having 6 to 20 carbon atoms, having an alkyl group of 1 to 12 carbon atoms, a cycloalkyl group of 3 to 12 carbon atoms, an alkoxy group of 1 to 8 carbon atoms, or an aryl group of 6 to 12 carbon atoms, and

B為經具有2至12個碳原子之烯基取代之具有6至12個碳原子之伸芳基。B is an aryl group having 6 to 12 carbon atoms substituted with an alkenyl group having 2 to 12 carbon atoms.

或者,A可為具有1至20個碳原子之伸烷基、具有6至12個碳原子之伸芳基、或經鹵素取代之具有6至20個碳原子之伸芳基、具有1至12個碳原子之烷基、具有3至12個碳原子之環烷基、具有1至8個碳原子之烷氧基、或具有6至12個碳原子之芳基,以及Alternatively, A may be an alkylene group having 1 to 20 carbon atoms, an aryl group having 6 to 12 carbon atoms, or a halogen substituted aryl group having 6 to 20 carbon atoms, 1 to 12 carbon atoms an alkyl group of 1 to 12 carbon atoms, a cycloalkyl group of 3 to 12 carbon atoms, an alkoxy group of 1 to 8 carbon atoms, or an aryl group of 6 to 12 carbon atoms, and

B可為經具有2至8個碳原子之烯基取代之具有6至12個碳原子之伸芳基。B may be an aryl group having 6 to 12 carbon atoms substituted with an alkenyl group having 2 to 8 carbon atoms.

式4可具有其中式之兩端均為雙鍵的結構。例如,B為經烯基取代之伸芳基時,伸芳基係連接至A且於伸芳基中取代之烯基的雙鍵可位於式4之最外部分。Formula 4 may have a structure in which both ends of the formula are double bonds. For example, when B is an alkenyl-substituted aryl group, the aryl group is attached to A and the double bond of the alkenyl group substituted in the aryl group can be located in the outermost portion of Formula 4.

有機鋅化合物係於觸媒組成物存在下與一或多種以烯烴為主之單體反應時,以烯烴為主之單體可插入有機鋅化合物之鋅(Zn)與有機基團(A)之間以達成聚合。When the organozinc compound reacts with one or more olefin-based monomers in the presence of the catalyst composition, the olefin-based monomer can be inserted between the zinc (Zn) of the organo-zinc compound and the organic group (A). to achieve aggregation.

有機鋅化合物可以1至200當量(equivalent)之量(以1當量之上式1之過渡金屬化合物為基準計)、特別是以10至100當量之量(以1當量之上式1之過渡金屬化合物為基準計)混合。The organozinc compound may be in an amount of 1 to 200 equivalents (based on 1 equivalent of the transition metal compound of formula 1 above), especially in an amount of 10 to 100 equivalents (based on 1 equivalent of the transition metal of formula 1 above) compound as a reference) and mixed.

有機鋅化合物不含諸如THF及大量鎂鹽之雜質,因而,可以高純度提供,因此,可用作鏈轉移劑,以及有利於烯烴聚合。The organozinc compound does not contain impurities such as THF and a large amount of magnesium salts, and thus, can be supplied in high purity, and thus, can be used as a chain transfer agent, as well as facilitate the polymerization of olefins.

觸媒組成物可進一步包含輔觸媒化合物(co-catalyst compound)。此時,輔觸媒化合物係用以活化以式1表示之過渡金屬化合物,可使用本領域中已知者作為輔觸媒。例如,可使用選自下式5至7之一或多者作為輔觸媒。The catalyst composition may further include a co-catalyst compound. At this time, the co-catalyst compound is used to activate the transition metal compound represented by Formula 1, and one known in the art can be used as the co-catalyst. For example, one or more selected from the following formulae 5 to 7 may be used as a cocatalyst.

[式5]

Figure 02_image053
[Formula 5]
Figure 02_image053

[式6]

Figure 02_image055
[Formula 6]
Figure 02_image055

[式7]

Figure 02_image057
[Formula 7]
Figure 02_image057

於上述式中,In the above formula,

R a各自獨立地為鹵基(halogen radical)、具有1至20個碳原子烴基、或經鹵素取代之具有1至20個碳原子之烴基, R a is each independently a halogen radical, a hydrocarbon group having 1 to 20 carbon atoms, or a halogen-substituted hydrocarbon group having 1 to 20 carbon atoms,

m為大於或等於2之整數,m is an integer greater than or equal to 2,

D為鋁或硼,D is aluminum or boron,

L為中性(neutral)或陽離子(cationic)路易斯酸(Lewis acid),L is a neutral or cationic Lewis acid,

Z為13族元素,Z is a group 13 element,

A各自獨立地為其中一或更多個氫原子可經取代基取代的具有6至20個碳原子之芳基、或具有1至20個碳原子之烷基,以及A is each independently an aryl group having 6 to 20 carbon atoms in which one or more hydrogen atoms may be substituted with a substituent, or an alkyl group having 1 to 20 carbon atoms, and

A之取代基為鹵素、具有1至20個碳原子之烴基、具有1至20個碳原子之烷氧基、或具有6至20個碳原子之芳氧基。The substituent of A is halogen, hydrocarbon group having 1 to 20 carbon atoms, alkoxy group having 1 to 20 carbon atoms, or aryloxy group having 6 to 20 carbon atoms.

以上式5表示之化合物無特別限制,只要其為烷基鋁氧烷(alkylaluminoxane)即可。其較佳實例包含甲基鋁氧烷(methylaluminoxane)、乙基鋁氧烷(ethylaluminoxane)、異丁基鋁氧烷(isobutylaluminoxane)、丁基鋁氧烷(butylaluminoxane)等,特佳化合物為甲基鋁氧烷。The compound represented by the above formula 5 is not particularly limited as long as it is an alkylaluminoxane. Preferred examples thereof include methylaluminoxane, ethylaluminoxane, isobutylaluminoxane, butylaluminoxane, etc. A particularly preferred compound is methylaluminum oxane.

以上式6表示之化合物無特別限制,但其較佳實例包含三甲基鋁(trimethylaluminum)、三乙基鋁、三異丁基鋁、三丙基鋁、三丁基鋁、二甲基氯鋁(dimethylchloroaluminum)、三異丙基鋁、三-二級丁基鋁(tri-s-butylaluminum)、三環戊基鋁、三戊基鋁、三異戊基鋁、三己基鋁、三辛基鋁、乙基二甲基鋁、甲基二乙基鋁、三苯基鋁、三對甲苯基鋁(tri-p-tolylaluminum)、甲氧化二甲基鋁(dimethylaluminum methoxide)、乙氧化二甲基鋁(dimethylaluminum ethoxide)、三甲基硼(trimethylboron)、三乙基硼、三異丁基硼、三丙基硼、三丁基硼等。特佳化合物係選自三甲基鋁、三乙基鋁、及三異丁基鋁。The compound represented by the above formula 6 is not particularly limited, but preferable examples thereof include trimethylaluminum, triethylaluminum, triisobutylaluminum, tripropylaluminum, tributylaluminum, dimethylaluminum chloride (dimethylchloroaluminum), triisopropylaluminum, tri-s-butylaluminum (tri-s-butylaluminum), tricyclopentylaluminum, triamylaluminum, triisoamylaluminum, trihexylaluminum, trioctylaluminum , ethyldimethylaluminum, methyldiethylaluminum, triphenylaluminum, tri-p-tolylaluminum, dimethylaluminum methoxide, dimethylaluminum ethoxide (dimethylaluminum ethoxide), trimethylboron, triethylboron, triisobutylboron, tripropylboron, tributylboron, etc. Particularly preferred compounds are selected from the group consisting of trimethylaluminum, triethylaluminum, and triisobutylaluminum.

以上式7表示之化合物的實例包含,Z為硼時,例如肆(五氟苯基)硼酸雙十八基甲基銨(dioctadecylmethylammonium tetrakis(pentafluorophenyl) borate)[(C 18H 37) 2N(H)Me] +[B(C 6F 5) 4] -、肆(苯基)硼酸雙十八基甲基銨(dioctadecylmethylammonium tetrakis (phenyl)borate)、肆[3,5-雙(三氟甲基)苯基]硼酸雙十八基甲基銨(dioctadecylmethylammonium tetrakis[3,5-bis (trifluoromethyl)phenyl]borate)肆(苯基)硼酸鹽(tetrakis (phenyl)borate)、四苯基硼酸三乙基銨(triethylammonium tetraphenylborate)、四苯基硼酸三丁基銨(tributylammonium tetraphenylborate)、四苯基硼酸三甲基銨(trimethylammonium tetraphenylborate)、四苯基硼酸三丙基銨(tripropylammonium tetraphenylborate)、四(對-甲苯基)硼酸三甲基銨(trimethylammonium tetra(p-tolyl)borate)、四(鄰,對-二甲基苯基)硼酸三甲基銨(trimethylammonium tetra(o,p-dimethylphenyl)borate)、四(對-三氟甲基苯基)硼酸三丁基銨(tributylammonium tetra(p-trifluoromethylphenyl)borate)、四(對-三氟甲基苯基)硼酸三甲基銨(trimethylammonium tetra(p-trifluoromethylphenyl) borate)、四(五氟苯基)硼酸三丁基銨(tributylammonium tetrapentafluorophenylborate)、四戊基硼酸N,N-二乙基苯銨(N,N-diethylanilidium tetrapetylborate)、四苯基硼酸N,N-二乙基苯銨(N,N-diethylanilidium tetraphenylborate)、四(五氟苯基)硼酸N,N-二乙基苯銨(N,N-diethylanilidium tetrapentafluorophenylborate)、四(五氟苯基)硼酸二乙基銨(diethylammonium tetrapentafluorophenylborate)、四苯基硼酸三苯基鏻(triphenylphosphonium tetraphenylborate)、四苯基硼酸三甲基鏻(trimethylphosphonium tetraphenylborate)、四苯基硼酸三甲基銨(trimethylammonium tetraphenylborate)、四苯基硼酸三丙基銨(tripropylammonium tetraphenylborate)、四(對-甲苯基)硼酸三甲基銨(trimethylammonium tetra(p-tolyl)borate)、四(對-甲苯基)硼酸三丙基銨(tripropylammonium tetra(p-tolyl)borate)、四(鄰,對-二甲基苯基)硼酸三乙基銨(triethylammonium tetra(o,p-dimethylphenyl)borate)、四(鄰,對-二甲基苯基)硼酸三甲基銨(trimethylammonium tetra(o,p-dimethylphenyl)borate)、四(對-三氟甲基苯基)硼酸三丁基銨(tributylammonium tetra(p-trifluoromethylphenyl)borate)、四(對-三氟甲基苯基)硼酸三甲基銨(trimethylammonium tetra(p-trifluoromethylphenyl)borate)、四(五氟苯基)硼酸三丁基銨(tributylammonium tetrapentafluorophenylborate)、四苯基硼酸N,N-二乙基苯銨(N,N-diethylanilinium tetraphenylborate)、四(五氟苯基)硼酸N,N-二乙基苯銨(N,N-diethylanilinium tetrapentafluorophenylborate)、四(五氟苯基)硼酸二乙基銨(diethylammonium tetrapentafluorophenylborate)、四苯基硼酸三苯基鏻(triphenylphosphonium tetraphenylborate)、四(對-三氟甲基苯基)硼酸三苯基碳鎓(triphenylcarbonium tetra(p-trifluoromethylphenyl)borate)、四(五氟苯基)硼酸三苯基碳鎓(triphenylcarbonium tetrapentafluorophenylborate)、或其組合;以及Z為鋁時,例如,三乙基銨四苯基鋁(triethylammonium tetraphenylaluminum)、三丁基銨四苯基鋁(tributylammonium tetraphenylaluminum)、三甲基銨四苯基鋁(trimethylammonium tetraphenylaluminum)、三丙基銨四苯基鋁(tripropylammonium tetraphenylaluminum)、三甲基銨四(對-甲苯基)鋁(trimethylammonium tetra(p-tolyl)aluminum)、三丙基銨四(對-甲苯基)鋁(tripropylammonium tetra(p-tolyl)aluminum)、三乙基銨四(鄰,對-二甲基苯基)鋁(triethylammonium tetra(o,p-dimethylphenyl)aluminum)、三丁基銨四(對-三氟甲基苯基)鋁(tributylammonium tetra(p-trifluoromethylphenyl) aluminum)、三甲基銨四(對-三氟甲基苯基)鋁(trimethylammonium tetra(p-trifluoromethylphenyl)aluminum) 、三丁基銨四(五氟苯基)鋁(tributylammonium tetrapentafluorophenylaluminum)、N,N-二乙基苯銨四苯基鋁(N ,N-diethylanilinium tetraphenylaluminum)、N,N-二乙基苯銨四苯基鋁(N,N-diethylanilinium tetraphenylaluminum)、N,N-二乙基苯銨四(五氟苯基)鋁(N,N-diethylanilinium tetrapentafluorophenylaluminum)、二乙基銨四(五四苯基)鋁(diethylammonium, tetrapentatentraphenylaluminum)、三苯基鏻四苯基鋁(triphenylphosphonium tetraphenylaluminum)、三甲基鏻四苯基鋁(trimethylphosphonium tetraphenylaluminum)、三乙基銨四苯基鋁(triethylammonium tetraphenylaluminum)、三丁基銨四苯基鋁(tributylammonium tetraphenylaluminum)、或其組合,但不限於此。 Examples of the compound represented by the above formula 7 include, when Z is boron, for example, dioctadecylmethylammonium tetrakis(pentafluorophenyl) borate [(C 18 H 37 ) 2 N(H) )Me] + [B(C 6 F 5 ) 4 ] - , dioctadecylmethylammonium tetrakis (phenyl)borate, tetra[3,5-bis(trifluoromethyl) ) phenyl] borate dioctadecylmethylammonium Ammonium (triethylammonium tetraphenylborate), tributylammonium tetraphenylborate (tributylammonium tetraphenylborate), trimethylammonium tetraphenylborate (trimethylammonium tetraphenylborate), tripropylammonium tetraphenylborate (tripropylammonium tetraphenylborate), tetrakis (p-toluene) base) trimethylammonium borate (trimethylammonium tetra(p-tolyl) borate), tetrakis (o, p-dimethylphenyl) borate trimethylammonium (trimethylammonium tetra(o, p-dimethylphenyl) borate), tetra ( tributylammonium tetra(p-trifluoromethylphenyl) borate, trimethylammonium tetra(p-trifluoromethylphenyl) borate ), tributylammonium tetrapentafluorophenylborate, N,N-diethylanilinium tetrapentylborate (N,N-diethylanilidium tetrapetylborate), N,N-diethylanilinium tetraphenylborate N,N-diethylanilidium tetraphenylborate, N,N-diethylanilinium tetrakis (pentafluorophenyl) borate (N,N-d iethylanilidium tetrapentafluorophenylborate, diethylammonium tetrapentafluorophenylborate, triphenylphosphonium tetraphenylborate, trimethylphosphonium tetraphenylborate, tetraphenyl trimethylammonium tetraphenylborate, tripropylammonium tetraphenylborate, trimethylammonium tetra(p-tolyl) borate, tetra(p-tolyl) borate tripropylammonium tetra(p-tolyl)borate, triethylammonium tetra(o,p-dimethylphenyl)borate, tetrakis(o,p-dimethylphenyl)borate (o, p-dimethylphenyl) borate trimethylammonium (trimethylammonium tetra(o, p-dimethylphenyl) borate), tetra (p-trifluoromethylphenyl) borate tributylammonium (tributylammonium tetra (p -trifluoromethylphenyl)borate), trimethylammonium tetra(p-trifluoromethylphenyl)borate, tributylammonium tetrapentafluorophenylborate, N,N-diethylanilinium tetraphenylborate (N,N-diethylanilinium tetraphenylborate), N,N-diethylanilinium tetrakis(pentafluorophenyl)borate diethylammonium tetrapentafluorophenylborate, triphenylphosphonium tetraphenylborate, tetrakis(p-trifluoromethyl) triphenylcarbonium tetra(p-trifluoromethylphenyl) borate, triphenylcarbonium tetrapentafluorophenylborate, or combinations thereof; and when Z is aluminum, for example, triethylammonium tetraphenylaluminum, tributylammonium tetraphenylaluminum, trimethylammonium tetraphenylaluminum, tripropylammonium tetraphenylaluminum ), trimethylammonium tetra(p-tolyl)aluminum, tripropylammonium tetra(p-tolyl)aluminum, triethylammonium tetra(p-tolyl)aluminum triethylammonium tetra(o,p-dimethylphenyl)aluminum, tributylammonium tetra(p-trifluoromethylphenyl)aluminum trifluoromethylphenyl) aluminum), trimethylammonium tetra(p-trifluoromethylphenyl) aluminum), tributylammonium tetra (pentafluorophenyl) aluminum (tributylammonium tetrapentafluorophenylaluminum), N ,N-diethylanilinium tetraphenylaluminum (N,N-diethylanilinium tetraphenylaluminum), N,N-diethylanilinium tetraphenylaluminum (N,N-diethylanilinium tetraphenylaluminum), N,N-diethyl N,N-diethylanilinium tetrapentafluorophenylaluminum, diethylammonium, tetrapentatentraphenylaluminum, triphenylphos phonium tetraphenylaluminum), trimethylphosphonium tetraphenylaluminum, triethylammonium tetraphenylaluminum, tributylammonium tetraphenylaluminum, or combinations thereof, but not limited to this.

特別是,本發明中所使用之輔觸媒可為以上式7表示之化合物,具體而言可為肆(五氟苯基)硼酸雙十八基甲基銨(dioctadecylmethylammonium tetrakis (pentafluorophenyl)borate)。In particular, the cocatalyst used in the present invention can be the compound represented by the above formula 7, specifically, dioctadecylmethylammonium tetrakis (pentafluorophenyl)borate.

此外,本發明中所使用之輔觸媒可於無水(anhydrous)烴溶劑(hydrocarbon solvent)中製備。例如,烴溶劑可為選自由下列所組成之群組中之一或多者:丁烷、戊烷、新戊烷、己烷、環己烷、甲基環己烷、庚烷、辛烷、苯、甲苯、二甲苯、及乙苯,但不限於此。本領域中可用的任何烴溶劑可以無水形式使用。In addition, the cocatalyst used in the present invention can be prepared in an anhydrous hydrocarbon solvent. For example, the hydrocarbon solvent may be one or more selected from the group consisting of butane, pentane, neopentane, hexane, cyclohexane, methylcyclohexane, heptane, octane, Benzene, toluene, xylene, and ethylbenzene, but not limited thereto. Any hydrocarbon solvent available in the art can be used in anhydrous form.

本發明中,於無水烴溶劑中製備輔觸媒時,於 1H NMR譜中,在1.75 ppm至1.90 ppm之範圍以及在1.90 ppm至2.00 ppm之範圍各出現至少一個峰(peak)。此表示附接至與L中所含之氮、硫、或磷相鄰的α-碳(α-carbon)之質子顯示不同的峰。例如,以式1表示之化合物為[(C 18H 37) 2N(H)Me] +[B(C 6F 5) 4] -時,於其 1H NMR譜中,NC H 2中存在的兩個質子可各顯示不同信號(signal)。 In the present invention, when the cocatalyst is prepared in an anhydrous hydrocarbon solvent, at least one peak appears in each of the range of 1.75 ppm to 1.90 ppm and the range of 1.90 ppm to 2.00 ppm in the 1 H NMR spectrum. This indicates that protons attached to the α-carbon adjacent to nitrogen, sulfur, or phosphorus contained in L show different peaks. For example, when the compound represented by the formula 1 is [(C 18 H 37 ) 2 N(H)Me] + [B(C 6 F 5 ) 4 ] - , in its 1 H NMR spectrum, it exists in NCH 2 The two protons of can each show a different signal.

此外,以式1表示之鉿化合物及輔觸媒亦可以受載於載體(carrier)上之形式使用。載體可為矽石(silica)或氧化鋁(alumina),但不限於此。In addition, the hafnium compound represented by Formula 1 and the cocatalyst can also be used in the form of being supported on a carrier. The carrier may be silica or alumina, but is not limited thereto.

於步驟(S1)中引入作為反應材料之烯烴單體可為乙烯、丙烯、1-丁烯、1-戊烯、4-甲基-1-戊烯、1-己烯、1-庚烯、1-辛烯、1-癸烯、1-十一烯、1-十二烯、1-十四烯、1-十六烯、及1-二十烯、或其混合物所形成之單體等。烯烴單體可單獨使用或二或更多者併用。The olefin monomer introduced as the reaction material in step (S1) can be ethylene, propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, Monomers formed from 1-octene, 1-decene, 1-undecene, 1-dodecene, 1-tetradecene, 1-hexadecene, and 1-eicosene, or their mixtures, etc. . The olefin monomers may be used alone or in combination of two or more.

步驟(S1)可例如以均勻溶液狀態進行。此時,作為溶劑,可使用烴溶劑或烯烴單體本身作為介質。烴溶劑可為具有4至20個碳原子之脂族烴溶劑,具體而言為異丁烷、己烷、環己烷、甲基環己烷等。溶劑可單獨使用或二或更多者併用。Step (S1) can be performed, for example, in a homogeneous solution state. At this time, as the solvent, a hydrocarbon solvent or an olefin monomer itself can be used as a medium. The hydrocarbon solvent may be an aliphatic hydrocarbon solvent having 4 to 20 carbon atoms, specifically isobutane, hexane, cyclohexane, methylcyclohexane, and the like. The solvent may be used alone or in combination of two or more.

步驟(S1)之聚合溫度可視反應材料、反應條件等而變化,但具體而言可為70至170℃,具體而言,80至150℃、或90至120℃。於上述範圍內,聚合物之溶解度可提高以及觸媒可為熱安定的(thermally stabilized)。The polymerization temperature of the step (S1) may vary depending on the reaction material, reaction conditions, etc., but may be 70 to 170°C, specifically, 80 to 150°C, or 90 to 120°C. Within the above ranges, the solubility of the polymer can be enhanced and the catalyst can be thermally stabilized.

步驟(S1)之聚合可以分批(batch)、半連續(semi-continuous)、或連續(continuous)方式進行,且亦可以具有不同反應條件之二或更多步驟進行。The polymerization of step (S1) can be carried out in batch, semi-continuous, or continuous mode, and can also be carried out in two or more steps with different reaction conditions.

藉由上述步驟(S1)所製備之化合物可用作為用於藉由後文所述之步驟(S2)的陰離子聚合反應以製備本發明之以聚烯烴-聚苯乙烯為主之多嵌段共聚物的前驅物(precursor)。The compound prepared by the above-mentioned step (S1) can be used as the polyolefin-polystyrene-based multi-block copolymer of the present invention for the anionic polymerization by the step (S2) described later. the precursor (precursor).

步驟(S2)Step (S2)

步驟(S2)為接續步驟(S1)進行且藉由在包含矽原子之烷基鋰化合物及三胺化合物存在下之聚烯烴嵌段及以苯乙烯為主之單體的陰離子聚合而形成聚苯乙烯嵌段以製備以聚烯烴-聚苯乙烯為主之多嵌段共聚物的步驟。Step (S2) is carried out following step (S1) and forms polyphenylene by anionic polymerization of a polyolefin block and a styrene-based monomer in the presence of a silicon atom-containing alkyllithium compound and a triamine compound The step of preparing polyolefin-polystyrene-based multi-block copolymer by ethylene block.

於步驟(S2)中,以苯乙烯為主之單體可連續插入藉由上述步驟(S1)所形成之化合物中所包含的(聚烯烴基) 2Zn((polyolefinyl) 2Zn)之鋅-碳鍵(zinc-carbon bond)之間,且同時,存在於藉由步驟(S1)所形成之化合物的末端之苯乙烯基團可參與作為與待連接至聚苯乙烯鏈之以苯乙烯為主之單體的共聚位置(copolymerization site)。此外,透過上述程序製備之多嵌段共聚物可易於藉由使用水、氧或有機酸之端基的反應(reaction of an end group)而抑止(quench),透過彼使得多嵌段共聚物轉成工業可用之以聚烯烴-聚苯乙烯為主之多嵌段共聚物。 In the step (S2), the styrene - based monomer can be continuously inserted into the zinc- Between the zinc-carbon bonds, and at the same time, the styrene group present at the end of the compound formed by step (S1) can participate as a styrene-based group to be attached to the polystyrene chain The copolymerization site of the monomers. In addition, the multi-block copolymers prepared by the above procedure can be easily quenched by the reaction of an end group using water, oxygen or organic acids, by which the multi-block copolymers are transformed Industrially available multi-block copolymers based on polyolefin-polystyrene.

以苯乙烯為主之單體(styrene-based monomer)可為具有6至20個碳原子之以苯乙烯為主之單體。更具體而言,以苯乙烯為主之單體可為包含經具有6至20個碳原子之芳基取代之乙烯、經苯基取代之乙烯等之以苯乙烯為主之單體,例如苯乙烯(styrene)。The styrene-based monomer may be a styrene-based monomer having 6 to 20 carbon atoms. More specifically, the styrene-based monomer may be a styrene-based monomer including ethylene substituted with an aryl group having 6 to 20 carbon atoms, ethylene substituted with a phenyl group, and the like, such as benzene. Ethylene (styrene).

包含矽原子之烷基鋰化合物可為以下式8表示之化合物。The alkyllithium compound containing a silicon atom may be a compound represented by the following formula 8.

[式8]

Figure 02_image059
[Formula 8]
Figure 02_image059

包含矽原子之烷基鋰化合物為廣泛用作陰離子聚合之引發劑(initiator)的材料,以及容易用於本發明。Alkyllithium compounds containing silicon atoms are materials widely used as initiators for anionic polymerization, and are easily used in the present invention.

三胺化合物(triamine compound)可為以下式9表示之化合物。The triamine compound may be a compound represented by Formula 9 below.

[式9]

Figure 02_image061
[Formula 9]
Figure 02_image061

三胺化合物為用於改善烷基鋰化合物作為鹼(base)或作為親核劑(nucleophile)之反應性(藉由與鋰良好地配位(coordinating))的化合物,以及係容易取得且不昂貴。Triamine compounds are compounds used to improve the reactivity of alkyllithium compounds as bases or as nucleophiles (by coordinating well with lithium), and are readily available and inexpensive .

本發明新使用式8及9之化合物(例如Me 3SiCH 2Li·(PMDETA))作為步驟(S2)之引發劑,因而,可抑制聚苯乙烯同元聚合物、聚烯烴同元聚合物、及聚烯烴-聚苯乙烯二嵌段共聚物之生成量,以及最大化為本發明目標之以聚烯烴-聚苯乙烯為主之多嵌段共聚物的生成。 The present invention newly uses the compounds of formula 8 and 9 (eg Me 3 SiCH 2 Li·(PMDETA)) as the initiator of step (S2), thus, it can inhibit polystyrene homopolymer, polyolefin homopolymer, and the production of polyolefin-polystyrene diblock copolymers, and maximizing the production of polyolefin-polystyrene-based multi-block copolymers, which is the goal of the present invention.

包含矽原子且以式8表示之烷基鋰化合物以及以式9表示之三胺化合物可混合且引入脂族烴溶劑,或包含矽原子且以式8表示之烷基鋰化合物以及以式9表示之三胺化合物可依序引入。The alkyllithium compound containing a silicon atom and represented by Formula 8 and the triamine compound represented by Formula 9 may be mixed and introduced into an aliphatic hydrocarbon solvent, or the alkyllithium compound containing a silicon atom and represented by Formula 8 and represented by Formula 9 The triamine compounds can be introduced sequentially.

步驟(S2)之陰離子聚合溫度可視反應材料、反應條件等而變化,但具體而言可為40至170℃,更具體而言,60至150℃、或90至100℃。The anionic polymerization temperature of step (S2) may vary depending on reaction materials, reaction conditions, etc., but may be specifically 40 to 170°C, more specifically, 60 to 150°C, or 90 to 100°C.

步驟(S2)之陰離子聚合可以分批、半連續、或連續方式進行,且亦可以具有不同反應條件之二或更多步驟進行。The anionic polymerization of step (S2) can be carried out in a batch, semi-continuous, or continuous manner, and can also be carried out in two or more steps with different reaction conditions.

步驟(S2)之陰離子聚合時間可視反應材料、反應條件等而變化,但具體而言可為0.5至10小時、1至8小時、2至7小時、或4至6小時。在上述範圍內時,有利於使全部引入的以苯乙烯為主之單體轉化成多嵌段共聚物。The anionic polymerization time of the step (S2) may vary depending on the reaction material, reaction conditions, etc., but specifically may be 0.5 to 10 hours, 1 to 8 hours, 2 to 7 hours, or 4 to 6 hours. Within the above range, it is advantageous to convert all the styrene-based monomers introduced into the multi-block copolymer.

如上述,於本發明之製備方法中,聚烯烴鏈係透過使用以上式4表示之上述有機鋅化合物的烯烴聚合而生長,然後連續進行苯乙烯陰離子聚合以製備以聚烯烴-聚苯乙烯為主之多嵌段共聚物,透過彼,可有效率製備相較於先前技術具有經改良之物理性質的以聚烯烴-聚苯乙烯為主之多嵌段共聚物,因而可容易在工業中使用。As described above, in the production method of the present invention, the polyolefin chain is grown by olefin polymerization using the above-mentioned organozinc compound represented by the above formula 4, and then anionic polymerization of styrene is continuously carried out to prepare polyolefin-polystyrene-based The multi-block copolymer, through which, can efficiently prepare a polyolefin-polystyrene-based multi-block copolymer with improved physical properties compared to the prior art, and thus can be easily used in industry.

根據本發明之一實例的製備以聚烯烴-聚苯乙烯為主之多嵌段共聚物的方法係與其中苯乙烯和二烯係接受陰離子聚合然後接受兩步驟氫化程序之製備以聚烯烴-聚苯乙烯為主之多嵌段共聚物的典型方法不同,且特徵在於以聚烯烴-聚苯乙烯為主之多嵌段共聚物的製備並無對共聚物主鏈中之雙鍵的氫化反應。因此,本發明之熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物的特徵在於以聚烯烴-聚苯乙烯為主之多嵌段共聚物不包含未經飽和且存在於主鏈之雙鍵的氫化程序期間之不飽和鍵(unsaturated bond)。The method of preparing a polyolefin-polystyrene based multiblock copolymer according to one embodiment of the present invention is the same as the preparation in which styrene and diene are subjected to anionic polymerization followed by a two-step hydrogenation procedure to prepare polyolefin-polyethylene The typical process for styrene-based multi-block copolymers differs and is characterized by the preparation of polyolefin-polystyrene-based multi-block copolymers without hydrogenation of the double bonds in the copolymer backbone. Therefore, the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition of the present invention is characterized in that the polyolefin-polystyrene-based multi-block copolymer does not contain untreated An unsaturated bond that is saturated and is present during the hydrogenation procedure of the double bond of the main chain.

並且,為了滿足用途及相應地所需之物理性質,具有上述組成之根據本發明之一實施態樣的熱塑性樹脂組成物可包含適當含量之各組分。例如,於本發明中,熱塑性樹脂組成物可包含重量比為10:90至90:10、特別是重量比為20:80至80:20、更特別是重量比為40:60至60:40的(1)聚丙烯及(2)以聚烯烴-聚苯乙烯為主之多嵌段共聚物。根據本發明之熱塑性樹脂組成物包含上述重量比之聚丙烯及以聚烯烴-聚苯乙烯為主之多嵌段共聚物,因而可展現經改良之低溫及室溫衝擊強度性質以及高流動性質。熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物的含量太少時,衝擊強度會劣化,而以聚烯烴-聚苯乙烯為主之多嵌段共聚物的含量過多時,熱塑性樹脂組成物之流動性會劣化。混合比可考量聚丙烯及以聚烯烴-聚苯乙烯為主之多嵌段共聚物的物理性質之重要性而予以控制。Also, the thermoplastic resin composition according to an embodiment of the present invention having the above-mentioned composition may contain each component in an appropriate content in order to satisfy the application and correspondingly required physical properties. For example, in the present invention, the thermoplastic resin composition may comprise a weight ratio of 10:90 to 90:10, particularly a weight ratio of 20:80 to 80:20, more particularly a weight ratio of 40:60 to 60:40 (1) polypropylene and (2) polyolefin-polystyrene-based multi-block copolymers. The thermoplastic resin composition according to the present invention includes polypropylene and a polyolefin-polystyrene-based multi-block copolymer in the above weight ratio, and thus can exhibit improved low temperature and room temperature impact strength properties and high flow properties. When the content of the polyolefin-polystyrene-based multi-block copolymer contained in the thermoplastic resin composition is too small, the impact strength will deteriorate, and the polyolefin-polystyrene-based multi-block copolymer When the content is too large, the fluidity of the thermoplastic resin composition will deteriorate. The mixing ratio can be controlled in consideration of the importance of the physical properties of the polypropylene and the polyolefin-polystyrene-based multi-block copolymer.

根據本發明之熱塑性樹脂組成物包含滿足條件(a)至(d)之以聚烯烴-聚苯乙烯為主之多嵌段共聚物,因而,即使包含相對少量之以聚烯烴-聚苯乙烯為主之多嵌段共聚物時亦可展現優異的低溫及室溫衝擊強度。The thermoplastic resin composition according to the present invention contains a polyolefin-polystyrene-based multi-block copolymer satisfying the conditions (a) to (d), and thus, even if a relatively small amount of polyolefin-polystyrene-based multi-block copolymer is contained The main multi-block copolymer also exhibits excellent low temperature and room temperature impact strength.

根據本發明之一實施態樣的熱塑性樹脂組成物可選擇性進一步包含無機填料(inorganic filler)以及聚丙烯和以聚烯烴-聚苯乙烯為主之多嵌段共聚物以改善熱塑性樹脂組成物之機械性質。The thermoplastic resin composition according to an embodiment of the present invention may optionally further include inorganic fillers, polypropylene and polyolefin-polystyrene-based multi-block copolymers to improve the performance of the thermoplastic resin composition. mechanical properties.

無機填料可為粉末型填料、薄片(flake)型填料、纖維填料(fibrous filler)、或中空球(balloon)型填料,以及可使用其任一者或其二或更多者之混合物。具體而言,粉末型填料可為天然矽酸或矽酸鹽,諸如細粉末(fine powder)滑石、高嶺石(kaolinite)、經煅燒黏土(calcined clay)、或絹雲母(sericite);碳酸鹽,諸如沉澱(precipitated)之碳酸鈣、重質(heavy)碳酸鈣或碳酸鎂;氫氧化物,諸如氫氧化鋁或氫氧化鎂;氧化物,諸如氧化鋅、氧化鎂、或氧化鈦;合成矽酸或矽酸鹽,諸如水合矽酸鈣(hydrous calcium silicate)、水合矽酸鋁(hydrous aluminum silicate)、水合矽酸(hydrous silicic acid)或矽酸酐(silicic anhydride)、及碳化矽(silicon carbide)等。此外,薄片型填料可為雲母(mica)等。纖維填料可為鹼式硫酸鎂晶鬚(basic sulfuric acid magnesium whisker)、鈦酸鈣晶鬚(calcium titanate whisker)、硼酸鋁晶鬚(boric acid aluminum whisker)、海泡石(sepiolite)、經處理之礦物纖維(processed mineral fiber)(PMF)、鈦酸鉀等。此外,中空球型填料可為玻璃中空球(glass balloon)等。上述當中,無機填料可為滑石(talc)。The inorganic filler may be a powder type filler, a flake type filler, a fibrous filler, or a balloon type filler, and any one or a mixture of two or more thereof may be used. Specifically, the powder-type filler may be a natural silicic acid or a silicate, such as fine powder talc, kaolinite, calcined clay, or sericite; carbonates, such as precipitated calcium carbonate, heavy calcium carbonate or magnesium carbonate; hydroxides such as aluminium hydroxide or magnesium hydroxide; oxides such as zinc oxide, magnesium oxide, or titanium oxide; synthetic silicic acid Or silicates, such as hydrous calcium silicate, hydrous aluminum silicate, hydrous silicic acid or silicic anhydride, and silicon carbide, etc. . In addition, the flake-type filler may be mica or the like. The fiber filler can be basic sulfuric acid magnesium whisker, calcium titanate whisker, boric acid aluminum whisker, sepiolite, treated Mineral fiber (processed mineral fiber) (PMF), potassium titanate, etc. In addition, the hollow spherical filler may be a glass balloon or the like. Among the above, the inorganic filler may be talc.

此外,無機填料可經表面處理以改善熱塑性樹脂組成物之強度性質及模製加工性 。In addition, the inorganic filler can be surface-treated to improve the strength properties and molding processability of the thermoplastic resin composition.

具體而言,無機填料可經物理性表面處理或使用表面處理劑諸如矽烷偶合劑(silane coupling agent)、高碳脂肪酸(higher fatty acid)、脂肪酸金屬鹽、不飽和有機酸、有機鈦酸鹽、樹脂酸(resin acid)、或聚乙二醇之化學性表面處理。Specifically, the inorganic fillers may be physically surface-treated or using surface-treating agents such as silane coupling agents, higher fatty acids, fatty acid metal salts, unsaturated organic acids, organic titanates, Chemical surface treatment of resin acid or polyethylene glycol.

此外,無機填料之平均粒徑(D 50)可為1 μm至20 μm、特別是3 μm至15 μm、更更特別是5 μm至10 μm。無機填料之平均粒徑太小時,當與聚丙烯及以聚烯烴-聚苯乙烯為主之多嵌段共聚物混合時,因無機填料粒子之間的聚集(aggregation)而難以獲致均勻分散,因此,改善熱塑性樹脂組成物之機械性質的效果會不顯著。此外,無機填料之平均粒徑過大時,存在因無機填料本身的分散性劣化而導致物理性質劣化的風險。 Furthermore, the average particle size (D 50 ) of the inorganic filler may be 1 μm to 20 μm, particularly 3 μm to 15 μm, more particularly 5 μm to 10 μm. When the average particle size of the inorganic filler is too small, when it is mixed with polypropylene and polyolefin-polystyrene-based multi-block copolymers, it is difficult to obtain uniform dispersion due to the aggregation between the inorganic filler particles. , the effect of improving the mechanical properties of the thermoplastic resin composition will be insignificant. Furthermore, when the average particle diameter of the inorganic filler is too large, there is a risk of deterioration of physical properties due to deterioration of the dispersibility of the inorganic filler itself.

本發明中,無機填料之平均粒徑(D 50)可定義為50%粒徑分布之粒徑。本發明中,無機填料之平均粒徑(D 50)可例如藉由使用掃描式電子顯微鏡(scanning electron microscope)(SEM)或場發射掃描式電子顯微術(field emission scanning electron microscopy)(FE-SEM)之電子顯微術(electron microscopy)、或藉由雷射繞射法(laser diffraction method)測量。具體而言,使用雷射繞射法測量時,可將無機填料粒子分散於分散介質中,然後引入市售雷射繞射粒度測量裝置(例如Microtrac MT 3000)以於該測量裝置中測量50%粒度分布(particle size distribution)的平均粒徑(D 50)。 In the present invention, the average particle size (D 50 ) of the inorganic filler can be defined as the particle size of the 50% particle size distribution. In the present invention, the average particle size (D 50 ) of the inorganic filler can be determined, for example, by using a scanning electron microscope (SEM) or a field emission scanning electron microscope (FE- SEM), or measured by laser diffraction method. Specifically, when measuring using the laser diffraction method, inorganic filler particles can be dispersed in a dispersion medium, and then introduced into a commercially available laser diffraction particle size measuring device (eg Microtrac MT 3000) to measure 50% in the measuring device The mean particle size (D 50 ) of the particle size distribution.

上述無機填料之含量以100重量份之熱塑性樹脂組成物為基準計可為0.1重量份至40重量份。熱塑性樹脂組成物中之無機填料的含量(以100重量份之熱塑性樹脂組成物為基準計)少於0.1重量份時,因含無機填料的改良效果會不顯著;而大於40重量份時,熱塑性樹脂組成物之加工性會劣化。更具體而言,無機填料之含量以熱塑性樹脂組成物之總重為基準計可為0.1 wt%至20 wt%。The content of the above-mentioned inorganic fillers may be 0.1 parts by weight to 40 parts by weight based on 100 parts by weight of the thermoplastic resin composition. When the content of the inorganic filler in the thermoplastic resin composition (based on 100 parts by weight of the thermoplastic resin composition) is less than 0.1 part by weight, the improvement effect due to the inclusion of inorganic fillers will not be significant; and when it is greater than 40 parts by weight, the thermoplastic resin The workability of the resin composition deteriorates. More specifically, the content of the inorganic filler may be 0.1 wt % to 20 wt % based on the total weight of the thermoplastic resin composition.

滿足上述組成及含量條件之根據本發明之一實施態樣的熱塑性樹脂組成物的製備係可藉由將聚丙烯及選擇性地(selectively)無機填料添加至以聚烯烴-聚苯乙烯為主之多嵌段共聚物、然後進行熱處理。此時,聚丙烯之類型及含量係如同上文所述。The thermoplastic resin composition according to one embodiment of the present invention that satisfies the above composition and content conditions can be prepared by adding polypropylene and selectively inorganic fillers to polyolefin-polystyrene-based compositions. The multiblock copolymer is then heat treated. At this time, the type and content of polypropylene are as described above.

混合程序可根據典型方法進行。具體而言,混合可使用超混合機(super mixer)或螺條混合機(ribbon mixer)進行。The mixing procedure can be carried out according to typical methods. Specifically, mixing can be performed using a super mixer or a ribbon mixer.

此外,根據混合程序需要,可進一步包含添加劑諸如抗氧化劑、熱安定劑、UV安定劑、抗靜電劑等,以及為改善塗布性(paintability),可選擇性進一步使用在適當含量範圍內之具有少量黏著樹脂(adhesive resin)或極性基團(polar group)的添加劑。In addition, according to the needs of the mixing process, additives such as antioxidants, heat stabilizers, UV stabilizers, antistatic agents, etc. may be further included, and in order to improve paintability (paintability), optionally further used in an appropriate content range with a small amount Additives for adhesive resins or polar groups.

此外,熱處理程序可在高於聚丙烯之熔點以及210℃或更低之溫度進行。熱處理程序可使用各種摻合處理裝置進行,諸如雙螺桿擠出機(twin-screw extruder)、單螺桿擠出機(single-screw extruder)、輥磨機(roll-mill)、捏合機(kneader)、或班布里混合機(banbury mixer)。Additionally, the heat treatment procedure can be performed at temperatures above the melting point of polypropylene and at 210°C or lower. The heat treatment procedure can be carried out using various blending processing devices such as twin-screw extruder, single-screw extruder, roll-mill, kneader , or Banbury mixer.

根據上述製備方法所製備之根據本發明之一實施態樣的熱塑性樹脂組成物可展現優異的低溫衝擊強度(low-temperature impact strength)性質以及高流動性質,此外,可展現優異的室溫衝擊強度(room temperature impact strength)性質。The thermoplastic resin composition according to an embodiment of the present invention prepared according to the above preparation method can exhibit excellent low-temperature impact strength properties and high flow properties, and in addition, can exhibit excellent room temperature impact strength (room temperature impact strength) properties.

具體而言,熱塑性樹脂組成物可滿足以下(A)至(C)之物理性質。Specifically, the thermoplastic resin composition can satisfy the following physical properties (A) to (C).

(A)室溫衝擊強度為3至100 kgf·m/m(A) Room temperature impact strength of 3 to 100 kgf m/m

(B)低溫(-40℃)衝擊強度為2至120 kgf·m/m(B) Low temperature (-40°C) impact strength of 2 to 120 kgf m/m

(C)熔體流動速率(MFR,230℃及2.16 kg)為0.5至200 g/10 min(C) Melt flow rate (MFR, 230°C and 2.16 kg) of 0.5 to 200 g/10 min

(A)室溫衝擊強度,藉由ASTM D256方法測量,可為3至100 kgf·m/m、特別是20至100 kgf·m/m、更特別是30至90 kgf·m/m。(A) Room temperature impact strength, measured by the ASTM D256 method, may be 3 to 100 kgf·m/m, particularly 20 to 100 kgf·m/m, more particularly 30 to 90 kgf·m/m.

(B)低溫衝擊強度,藉由ASTM D256方法於低溫(-40℃)測量,可為2至120 kgf·m/m、特別是10至110 kgf·m/m、更特別是22至80 kgf·m/m。(B) Low temperature impact strength, measured by ASTM D256 method at low temperature (-40°C), may be 2 to 120 kgf·m/m, particularly 10 to 110 kgf·m/m, more particularly 22 to 80 kgf m/m.

(C)熔體流動速率(MFR),根據ASTM-D 1238在230℃及2.16 kg負荷(load)之條件下測量,可為0.5至200 g/10 min、特別是3至100 g/10 min、更特別是7至50 g/10 min。(C) Melt flow rate (MFR), measured according to ASTM-D 1238 at 230°C and 2.16 kg load, may be 0.5 to 200 g/10 min, especially 3 to 100 g/10 min , more particularly 7 to 50 g/10 min.

根據本發明之一實施態樣的熱塑性樹脂組成物可用於包裝、營建、家用產品等之各種領域及應用的中空模製(hollow molding)、擠出模製(extrusion molding)、或射出模製(injection molding),諸如汽車、電線、玩具、紡織品或醫療產品之材料。特別是,熱塑性樹脂組成物具有優異的低溫以及室溫之韌性及衝擊強度,以及亦具有優異的物理性質諸如耐熱性及剛性,因而可用於汽車內部及外部零件。The thermoplastic resin composition according to an embodiment of the present invention can be used for hollow molding, extrusion molding, or injection molding in various fields and applications such as packaging, construction, and household products. injection molding), materials such as automobiles, wires, toys, textiles or medical products. In particular, the thermoplastic resin composition has excellent low temperature and room temperature toughness and impact strength, and also has excellent physical properties such as heat resistance and rigidity, and thus can be used for automobile interior and exterior parts.

根據本發明另一實施態樣,提供使用滿足上述物理性質要求之熱塑性樹脂組成物所製造的模製體及汽車零件。According to another embodiment of the present invention, there are provided molded bodies and automobile parts produced by using the thermoplastic resin composition satisfying the above-mentioned physical property requirements.

模製體具體而言可為吹塑模製體(blow molding molded body)、充氣模製體(inflation molded body)、鑄造(cast)模製體、擠出積層物(extrusion laminate)模製體、擠出模製體、發泡模製體(foam molded body)、射出(injection)模製體、薄片(sheet)、膜、纖維、單絲(monofilament)、不織布(non-woven fabric)等。The molded body may specifically be a blow molding molded body, an inflation molded body, a cast molded body, an extrusion laminate molded body, Extrusion molded body, foam molded body, injection molded body, sheet, film, fiber, monofilament, non-woven fabric, and the like.

此外,汽車零件可為用於汽車之內外零件等。In addition, the automobile parts may be used for interior and exterior parts of automobiles, and the like.

實施例Example

下文茲參考實施例詳細描述本發明。然而,以下實例僅供本發明之說明且無意限制本發明之範圍。Hereinafter, the present invention will be described in detail with reference to Examples. However, the following examples are merely illustrative of the present invention and are not intended to limit the scope of the present invention.

< 過渡金屬化合物之製備Preparation of transition metal compounds >

製備例Preparation example 11

(i)配位基化合物之製備(i) Preparation of ligand compounds

將異丙基鋰(isopropyllithium)(0.45 mL,0.36 mmol,於戊烷中0.79 M)緩慢加至-10℃之於甲苯(8 mL)中之2-萘基-1,10-啡啉(2-naphthyl-1,10-phenanthroline) (0.789 g,2.58 mmol)。於室溫進行攪拌3小時之後,添加經除氣(degassed)之H 2O(3 mL)。在N 2下藉由注射器(syringe)去除水層(aqueous layer)。溶劑係使用真空管線(vacuum line)去除,以及將殘餘物溶於經除氣之乙醇(15 mL)及THF(5 mL)。在N 2下將溶液移至包含Pd/C(0.242 mmol,10 mol %)之彈式反應器(bomb reactor)。裝填H 2氣體至5巴(bar)之後,於室溫攪拌混合物12小時。釋放H 2氣體且以矽藻土(celite)過濾觸媒殘餘物並予以去除。去除溶劑,以及殘餘物係藉由矽膠管柱層析術(silica gel column chromatography)(使用乙酸乙酯/己烷(1/3,v/v))純化。獲得淺黃色黏性固體(0.085 g,73%)。 1H NMR及 13C NMR譜係顯示於圖1。 Isopropyllithium (0.45 mL, 0.36 mmol, 0.79 M in pentane) was slowly added to 2-naphthyl-1,10-phenanthroline (2-naphthyl-1,10-phenanthroline (2) in toluene (8 mL) at -10°C). -naphthyl-1,10-phenanthroline) (0.789 g, 2.58 mmol). After stirring at room temperature for 3 hours, degassed H2O (3 mL) was added. The aqueous layer was removed by syringe under N2 . The solvent was removed using a vacuum line and the residue was dissolved in degassed ethanol (15 mL) and THF (5 mL). The solution was transferred to a bomb reactor containing Pd/C (0.242 mmol, 10 mol %) under N2 . After charging H2 gas to 5 bar, the mixture was stirred at room temperature for 12 hours. H2 gas was released and the catalyst residue was filtered over celite and removed. The solvent was removed and the residue was purified by silica gel column chromatography using ethyl acetate/hexane (1/3, v/v). Obtained as a pale yellow sticky solid (0.085 g, 73%). 1 H NMR and 13 C NMR spectra are shown in FIG. 1 .

- 1H NMR(C 6D 6):δ 8.58(d, J=7.8 Hz, H), 7.75(d, J=9.0 Hz, H), 7.70(d, J=9.6 Hz, H), 7.66(d, J=7.2 Hz, H), 7.63(d, J=6.6 Hz, H), 7.32(m, 4H), 7.18(d, J=8.4 Hz, H), 6.99(d, J=7.8 Hz, H), 6.39(s, H, NH), 2.93(m, H), 2.79(m, H), 2.70(dt, J=4.8 Hz, H), 1.70(m, H), 1.63(m, H), 1.47(m, H), 0.81(d, J=7.2 Hz, 3H, CH(CH 3) 2), 0.76(d, J=7.2 Hz, 3H, CH(CH 3) 2) ppm。 - 1 H NMR (C 6 D 6 ): δ 8.58(d, J =7.8 Hz, H), 7.75(d, J =9.0 Hz, H), 7.70(d, J =9.6 Hz, H), 7.66( d, J =7.2 Hz, H), 7.63(d, J =6.6 Hz, H), 7.32(m, 4H), 7.18(d, J =8.4 Hz, H), 6.99(d, J =7.8 Hz, H), 6.39(s, H, NH), 2.93(m, H), 2.79(m, H), 2.70(dt, J =4.8 Hz, H), 1.70(m, H), 1.63(m, H) ), 1.47(m, H), 0.81(d, J =7.2 Hz, 3H, CH(CH 3 ) 2 ), 0.76(d, J =7.2 Hz, 3H, CH(CH 3 ) 2 ) ppm.

- 13C{ 1H} NMR(C 6D 6):δ 18.34, 18.77, 24.43, 26.78, 32.52, 56.73, 112.78, 116.67, 122.62, 125.59, 126.10, 126.51, 126.61, 126.86, 128.14, 128.69, 129.03, 129.28, 132.20, 134.71, 136.41, 137.64, 139.79, 141.75, 155.92 ppm。 -13 C { 1 H} nmr (C 6 D 6 ): Δ 18.34, 18.77, 24.43, 26.78, 32.52, 56.73, 112.78, 116.67, 122.62, 126.10, 126.61, 126.86, 128.69, 129.03, 129.03, 129.03 129.28, 132.20, 134.71, 136.41, 137.64, 139.79, 141.75, 155.92 ppm.

- m/z計算值(calcd)([M +] C 25H 24N 2) 352.4800。實驗值(Found):352.1942。 - m/z calculated (calcd) ([M + ]C 25 H 24 N 2 ) 352.4800. Experimental value (Found): 352.1942.

(ii)過渡金屬化合物之製備(ii) Preparation of transition metal compounds

[式1-3]

Figure 02_image063
[Formula 1-3]
Figure 02_image063

將MeMgBr(1.24 mL,於二乙醚(diethyl ether)中3.11 M)逐滴添加至-78℃之HfCl 4於甲苯(8 mL)的經攪拌懸浮液(0.300 g,0.938 mmol)。在-40℃與-35℃之範圍的溫度進行攪拌1小時之後,使溶液再次冷卻至-78℃。逐滴添加配位基化合物(0.366 g,1.00 mmol)於甲苯(4 mL)中之溶液(0.24 g,0.94 mmol)。所得溶液係於在-40℃與  -35℃之範圍的受控制溫度攪拌2小時,然後於室溫攪拌一夜。使用真空管線去除溶劑,以及以甲苯(50 mL)萃取殘餘物。藉由在己烷中進行粉碎(pulverization)而獲得深棕色粉末(0.226 g,47%)。 1H NMR及 13C NMR譜係顯示於圖2。 MeMgBr (1.24 mL, 3.11 M in diethyl ether) was added dropwise to a stirred suspension (0.300 g, 0.938 mmol) of HfCl4 in toluene ( 8 mL) at -78 °C. After stirring for 1 hour at a temperature in the range of -40°C and -35°C, the solution was cooled again to -78°C. A solution of the ligand compound (0.366 g, 1.00 mmol) in toluene (4 mL) (0.24 g, 0.94 mmol) was added dropwise. The resulting solution was stirred at a controlled temperature ranging from -40°C to -35°C for 2 hours and then at room temperature overnight. The solvent was removed using a vacuum line and the residue was extracted with toluene (50 mL). A dark brown powder (0.226 g, 47%) was obtained by pulverization in hexane. 1 H NMR and 13 C NMR spectra are shown in FIG. 2 .

- 1H NMR(C 6D 6):δ 8.66(d, J=7.8 Hz, H), 8.50(d, J=7.8 Hz, H), 7.92(d, J=9.0 Hz, H), 7.83(d, J=7.2 Hz, H), 7.76(d, J=8.4 Hz, H), 7.62(d, J=7.8 Hz, H), 7.40(td, J=7.2 Hz, H), 7.32(m, H), 7.14(d, J=7.8 Hz, H), 6.77(d, J=7.2 Hz, H), 4.02(m, H), 2.80(m, H), 2.62(dt, J=6.0 Hz, H), 2.55(m, H), 1.88(m, H), 1.72(m, H), 1.09 and 1.04(d, J=6.6 Hz, 6H, CH(CH 3) 2), 0.82(s, 3H, HfCH 3), 0.81(s, 3H, HfCH 3) ppm。 - 1 H NMR (C 6 D 6 ): δ 8.66(d, J =7.8 Hz, H), 8.50(d, J =7.8 Hz, H), 7.92(d, J =9.0 Hz, H), 7.83( d, J =7.2 Hz, H), 7.76(d, J =8.4 Hz, H), 7.62(d, J =7.8 Hz, H), 7.40(td, J =7.2 Hz, H), 7.32(m, H), 7.14(d, J =7.8 Hz, H), 6.77(d, J =7.2 Hz, H), 4.02(m, H), 2.80(m, H), 2.62(dt, J =6.0 Hz, H), 2.55(m, H), 1.88(m, H), 1.72(m, H), 1.09 and 1.04(d, J =6.6 Hz, 6H, CH(CH 3 ) 2 ), 0.82(s, 3H , HfCH 3 ), 0.81(s, 3H, HfCH 3 ) ppm.

- 13C{ 1H} NMR(C 6D 6):δ 18.55, 21.28, 23.07, 25.44, 32.58, 60.98, 63.06, 66.88, 112.37, 119.64, 120.21, 124.55, 125.48, 126.81, 126.97, 129.31, 129.97, 130.26, 131.25, 133.82, 135.51, 140.97, 141.44, 143.94, 150.14, 164.58, 209.13 ppm。 -13 C { 1 H} nmr (C 6 D 6 ): Δ 18.55, 21.28, 23.07, 25.44, 32.58, 60.98, 63.06, 66.88, 112.37, 119.64, 124.55, 125.48, 126.97, 129.97, 129.97, 129.97 130.26, 131.25, 133.82, 135.51, 140.97, 141.44, 143.94, 150.14, 164.58, 209.13 ppm.

- 分析計算值(Anal. Calcd.)(C 27H 28HfN 2): C, 58.01; H, 5.05; N, 5.01%。 - Anal. Calcd. (C 27 H 28 HfN 2 ): C, 58.01; H, 5.05; N, 5.01%.

- 實驗值(Found):C, 57.91; H, 5.01; N, 5.11%。- Found: C, 57.91; H, 5.01; N, 5.11%.

< 輔觸媒之製備Preparation of cocatalyst >

使過量K +[B(C 6F 5) 4] -(0.633 g,0.881 mmol,假設為純的)與[(C 18H 37) 2N(H)Me] +[Cl] -(0.404 g,0.705 mmol)於甲苯(無水,10 mL)中之溶液於套手工作箱(glove box)中於室溫反應1小時。以矽藻土過濾後,使用真空管線去除溶劑。使殘餘物溶於甲基環己烷(4 mL)中,然後再次以矽藻土過濾。去除溶劑以產生黃色油狀化合物,其無進一步純化即使用(0.797 g,93%)。 Combine excess K + [B(C 6 F 5 ) 4 ] - (0.633 g, 0.881 mmol, assumed pure) with [(C 18 H 37 ) 2 N(H)Me] + [Cl] - (0.404 g , 0.705 mmol) in toluene (anhydrous, 10 mL) was reacted in a glove box for 1 hour at room temperature. After filtration through celite, the solvent was removed using a vacuum line. The residue was dissolved in methylcyclohexane (4 mL) and filtered again through celite. The solvent was removed to give a yellow oily compound which was used without further purification (0.797 g, 93%).

- 1H NMR(C 6D 6):δ 3.15(br, H, NH), 1.97(m, 2H, NCH 2), 1.80(m, H, NCH 2), 1.51(d, J=6.0 Hz, 3H, NCH 3), 1.45-1.29(m, 48H), 1.26(quintet, J=7.2 Hz, 4H), 1.13(quintet, J=7.2 Hz, 4H), 0.94(t, J=7.8 Hz, 6H), 0.88(quintet, J=7.8 Hz, 4H), 0.81(m, 4H) ppm。 - 1 H NMR (C 6 D 6 ): δ 3.15 (br, H, NH), 1.97 (m, 2H, NCH 2 ), 1.80 (m, H, NCH 2 ), 1.51 (d, J =6.0 Hz, 3H, NCH 3 ), 1.45-1.29(m, 48H), 1.26(quintet, J =7.2 Hz, 4H), 1.13(quintet, J =7.2 Hz, 4H), 0.94(t, J =7.8 Hz, 6H) , 0.88(quintet, J =7.8 Hz, 4H), 0.81(m, 4H) ppm.

- 19F NMR(C 6D 6):δ -132.09, -161.75, -165.98。 - 19 F NMR (C 6 D 6 ): δ -132.09, -161.75, -165.98.

< 有機鋅化合物之製備Preparation of Organozinc Compounds >

Figure 02_image065
Figure 02_image065

在攪拌下將硼烷二甲硫(Borane dimethyl sulfide)(1.6 mL,3.2 mmol)緩慢引入三乙基硼烷(0.6 g),然後反應90分鐘。將混合物緩慢引入溶於冷卻至-20℃之無水二乙醚(anhydrous diethylether)中之二乙烯苯(divinylbenzene)(3.8 g),然後攪拌一夜。以真空泵(vacuum pump)去除溶劑,然後添加二乙基鋅(diethylzinc)(0.8 g)。反應於0℃進行5小時,同時透過在減壓下蒸餾(distillation under reduced pressure)去除所產生之三乙基硼烷(triethylborane)。於40℃,藉由在減壓下蒸餾去除過量二乙烯苯及二乙基鋅。添加甲基環己烷(150 mL)以再次溶解產物,然後使用矽藻土過濾產生為副產物之固態化合物並予以去除,以製備以上式表示之有機鋅化合物。Borane dimethyl sulfide (1.6 mL, 3.2 mmol) was slowly introduced into triethylborane (0.6 g) with stirring, and then reacted for 90 minutes. The mixture was slowly introduced into divinylbenzene (3.8 g) dissolved in anhydrous diethylether cooled to -20°C, followed by stirring overnight. The solvent was removed with a vacuum pump, then diethylzinc (0.8 g) was added. The reaction was carried out at 0°C for 5 hours while the produced triethylborane was removed by distillation under reduced pressure. Excess divinylbenzene and diethylzinc were removed by distillation under reduced pressure at 40°C. Methylcyclohexane (150 mL) was added to dissolve the product again, and then the solid compound produced as a by-product was filtered and removed using celite to prepare the organozinc compound represented by the above formula.

< 以聚烯烴polyolefin -- 聚苯乙烯為主之多嵌段共聚物之製備Preparation of polystyrene-based multi-block copolymers >

實施製備例Implementation preparation 11

Parr反應器(Parr reactor)(1加侖)係於120℃真空乾燥2小時。將Oc 3Al (三辛基鋁,1466.4 mg,1,000 μmol-Al)於甲基環己烷(1,200 g)之溶液添加至反應器。混合物係使用加熱套(heating jacket)於120℃攪拌1小時,然後使用套管(cannula)移除溶液。 The Parr reactor (1 gallon) was vacuum dried at 120°C for 2 hours. A solution of Oc3Al (trioctylaluminum, 1466.4 mg, 1,000 μmol - Al) in methylcyclohexane (1,200 g) was added to the reactor. The mixture was stirred at 120°C for 1 hour using a heating jacket and then the solution was removed using a cannula.

反應器係填充包含Oc 3Al(1466.4 mg,1,000 μmol-Al/於己烷中25 wt%)之甲基環己烷(1,200 g)作為清除劑(scavenger),以及填充1-己烯(560 g)作為烯烴單體(olefin monomer),以及將溫度設為90℃。填充有機鋅化合物(3,100 μmol)於甲基環己烷(3.85 g)中之溶液作為鏈轉移劑,然後注入包含經[(C 18H 37) 2N(H)Me] +[B(C 6F 5) 4] -(12.0 μmol)活化之製備例1之過渡金屬化合物(12.0 μmol-Hf)於甲基環己烷中的甲基環己烷溶液(1.68 g)。聚合係進行40分鐘,且同時藉由開啟乙烯儲槽(tank)之閥(valve)使反應器中之壓力維持於25巴(bar)。溫度係調整於90至120℃之範圍內,以及排出剩餘乙烯氣體。 The reactor was filled with methylcyclohexane (1,200 g) containing Oc3Al (1466.4 mg, 1,000 μmol - Al/25 wt% in hexane) as a scavenger, and 1-hexene (560 g) g) As an olefin monomer, and the temperature was set to 90°C. A solution of the organozinc compound (3,100 μmol) in methylcyclohexane (3.85 g) was filled as a chain transfer agent, and then injected with a solution containing [(C 18 H 37 ) 2 N(H)Me] + [B(C 6 ] A methylcyclohexane solution (1.68 g) of the transition metal compound of Preparation 1 (12.0 μmol-Hf) activated by F5 ) 4 ] - (12.0 μmol) in methylcyclohexane. The polymerization was carried out for 40 minutes while maintaining the pressure in the reactor at 25 bar by opening the valve of the ethylene tank. The temperature was adjusted in the range of 90 to 120°C, and the residual ethylene gas was vented.

溫度達到90℃時,添加藉由混合於甲基環己烷(3.85 g)中之Me 3SiCH 2Li (244.8 mg,2.6 mmol) PMDETA (495.1 mg,2.86 mmol)所製備之Me 3SiCH 2Li·(PMDETA)溶液。於攪拌期間使溫度維持於90℃達30分鐘,然後注入苯乙烯(104.0 g)。使用加熱套使溫度係調整於90至100℃之範圍。 When the temperature reached 90°C, Me3SiCH2Li prepared by mixing Me3SiCH2Li (244.8 mg , 2.6 mmol) PMDETA ( 495.1 mg , 2.86 mmol) in methylcyclohexane (3.85 g) was added • (PMDETA) solution. The temperature was maintained at 90°C for 30 minutes during stirring, then styrene (104.0 g) was injected. Use a heating mantle to adjust the temperature in the range of 90 to 100°C.

由等分試樣(aliquot)之 1H NMR分析,確認苯乙烯完全轉化。於苯乙烯完全轉化之後,連續注入2-乙基己酸(2-ethylhexanoic acid)及乙醇。所獲得之聚合物團(polymer mass)(300 g)係於真空烘箱(vacuum oven)中於80℃乾燥一夜以製備以聚烯烴-聚苯乙烯為主之多嵌段共聚物。 Complete conversion of styrene was confirmed by1H NMR analysis of an aliquot. After complete conversion of styrene, 2-ethylhexanoic acid and ethanol were injected continuously. The obtained polymer mass (300 g) was dried in a vacuum oven at 80° C. overnight to prepare a polyolefin-polystyrene-based multi-block copolymer.

實施製備例Implementation preparation 22

以與實施製備例1中相同之方式製備以聚烯烴-聚苯乙烯為主之多嵌段共聚物,但所使用之有機鋅化合物的量以及苯乙烯的量不同,如下表1所示。A polyolefin-polystyrene-based multi-block copolymer was prepared in the same manner as in Preparation Example 1, except that the amount of the organozinc compound and the amount of styrene used were different, as shown in Table 1 below.

實施製備例Implementation preparation 33 and 44

以聚烯烴-聚苯乙烯為主之多嵌段共聚物各藉由重複如實施製備例1之相同方法製備。The polyolefin-polystyrene-based multi-block copolymers were each prepared by repeating the same method as in Preparation Example 1.

比較製備例Comparative preparation example 11

使用Kraton Company之G1651作為商業購得之SEBS。G1651 from Kraton Company was used as a commercially available SEBS.

比較製備例Comparative preparation example 22

使用以下式表示之化合物作為過渡金屬化合物,藉由以下方法製備以聚烯烴-聚苯乙烯為主之多嵌段共聚物。Using a compound represented by the following formula as a transition metal compound, a polyolefin-polystyrene-based multi-block copolymer was prepared by the following method.

[比較式1]

Figure 02_image067
[Comparison 1]
Figure 02_image067

將溶於甲基環己烷(17 g)之三甲基鋁(trimethylaluminum)(14.4 mg,200 umol-Al)溶液注入高壓反應器。於100℃清除(purge)高壓反應器中之觸媒毒(catalyst poison)1小時,以及使用套管移除溶液。A solution of trimethylaluminum (14.4 mg, 200 umol-Al) dissolved in methylcyclohexane (17 g) was injected into the high pressure reactor. The high pressure reactor was purged of catalyst poison for 1 hour at 100°C and the solution was removed using a cannula.

將有機鋅化合物(49.1 mg,150 μmol)溶於甲基環己烷(40 g)且引入高壓反應器,以及使溫度升高至80℃。藉由在苯中攪拌過渡金屬化合物及(C 18H 37) N(Me)H +[B(C 6F 5) 4] -(4.0 μmol)達2小時所獲得之溶液係以藉由將三辛基鋁(50 μmol,18.3 mg)溶於甲基環己烷(15 g)所獲得之溶液(1.0 g)稀釋。將觸媒溶液注入高壓反應器之後,立刻以20巴(bar)之壓力(丙烯10巴(bar))於其中注入乙烯-丙烯混合氣體。溫度係調整於95至115℃之範圍。因單體消耗之故,壓力逐漸降低,以及於45℃進行聚合程序60分鐘,然後排出剩餘氣體。 The organozinc compound (49.1 mg, 150 μmol) was dissolved in methylcyclohexane (40 g) and introduced into the high pressure reactor, and the temperature was raised to 80°C. The solution obtained by stirring the transition metal compound and (C 18 H 37 )N(Me)H + [B(C 6 F 5 ) 4 ] - (4.0 μmol) in benzene for 2 hours was obtained by mixing the three A solution (1.0 g) obtained by dissolving octylaluminum (50 μmol, 18.3 mg) in methylcyclohexane (15 g) was diluted. Immediately after the catalyst solution was injected into the high pressure reactor, ethylene-propylene mixed gas was injected therein at a pressure of 20 bar (10 bar for propylene). The temperature is adjusted in the range of 95 to 115°C. Due to monomer consumption, the pressure was gradually reduced and the polymerization procedure was carried out at 45°C for 60 minutes, after which the remaining gas was vented.

使Me 3SiCH 2Li(150 μmol,14.1 mg)及PMDETA(150 μmol,26 mg)與甲基環己烷(1.0 g)混合然後注入反應器,然後攪拌30分鐘。攪拌溫度維持於90℃至100℃。將苯乙烯(7.8 g)注入高壓反應器,然後在溫度維持於90℃至100℃時反應5小時以使苯乙烯單體完全轉化。苯乙烯單體完全轉化之後,連續注入乙酸及乙醇。獲得聚合物,然後於180℃之真空烘箱中乾燥一夜。 Me3SiCH2Li (150 μmol, 14.1 mg ) and PMDETA (150 μmol, 26 mg) were mixed with methylcyclohexane (1.0 g) and injected into the reactor, followed by stirring for 30 minutes. The stirring temperature was maintained at 90°C to 100°C. Styrene (7.8 g) was injected into the high pressure reactor and then reacted for 5 hours while the temperature was maintained at 90°C to 100°C for complete conversion of styrene monomer. After complete conversion of the styrene monomer, acetic acid and ethanol were continuously injected. The polymer was obtained and then dried in a vacuum oven at 180°C overnight.

Figure 02_image069
Figure 02_image069

實驗例Experimental example 11

對於實施製備例1至3及比較製備例1之以聚烯烴-聚苯乙烯為主之多嵌段共聚物,共聚物各者之物理性質係根據以下條件及方法測量,以及結果示於下表2。For the polyolefin-polystyrene-based multi-block copolymers of Example Preparations 1 to 3 and Comparative Preparation Example 1, the physical properties of each of the copolymers were measured according to the following conditions and methods, and the results are shown in the following table 2.

(1)乙烯、α-烯烴、及苯乙烯之含量的測量(1) Measurement of ethylene, α-olefin, and styrene content

測量係透過核磁共振(NMR)進行。使用Bruker 600MHz AVANCE III HD NMR裝置, 1H NMR係在ns=16、d1=3s、溶劑=TCE-d2、及373K之條件下測量,然後將TCE-d2溶劑峰校準至6.0 ppm。確認1-丙烯之CH 3係於1 ppm以及確認藉由1-己烯之丁基分枝(butyl branch)的CH 3相關峰(CH 3-related peak)(三重峰(triplet))接近0.96 ppm以計算含量。此外,使用接近6.5至7.5 ppm之芳族峰(aromatic peak)計算苯乙烯之含量。 The measurements are carried out by means of nuclear magnetic resonance (NMR). Using a Bruker 600MHz AVANCE III HD NMR apparatus, 1H NMR was measured under conditions of ns=16, d1=3s, solvent=TCE-d2, and 373K, then the TCE-d2 solvent peak was calibrated to 6.0 ppm. The CH3 of 1-propene was confirmed to be at 1 ppm and the CH3 - related peak (triplet) by the butyl branch of 1-hexene was confirmed to be close to 0.96 ppm to calculate the content. In addition, the styrene content was calculated using an aromatic peak near 6.5 to 7.5 ppm.

(2)重量平均分子量(Mw,g/mol)及多分散性指數(PDI)(2) Weight average molecular weight (Mw, g/mol) and polydispersity index (PDI)

重量平均分子量(Mw,g/mol)及數量平均分子量(Mn,g/mol)分別係藉由凝膠滲透層析術(GPC)測量,以及將重量平均分子量除以數量平均分子量以計算多分散性指數(polydispersity index)(PDI)。The weight average molecular weight (Mw, g/mol) and the number average molecular weight (Mn, g/mol) were measured by gel permeation chromatography (GPC), respectively, and the polydispersity was calculated by dividing the weight average molecular weight by the number average molecular weight Polydispersity Index (PDI).

- 管柱:PL Olexis- String: PL Olexis

- 溶劑:TCB(三氯苯(trichlorobenzene))- Solvent: TCB (trichlorobenzene)

- 流動速率(Flow rate):1.0 ml/min- Flow rate: 1.0 ml/min

- 樣本濃度:1.0 mg/ml- Sample concentration: 1.0 mg/ml

- 注入量(Injection amount):200 μl- Injection amount: 200 μl

- 管柱溫度(Column temperature):160 ℃- Column temperature: 160 ℃

- 偵測器:Agilent高溫RI偵測器(Agilent High Temperature RI detector)- Detector: Agilent High Temperature RI detector

- 標準品(Standard):聚苯乙烯- Standard: Polystyrene

- 藉由通用校準(Universal calibration)使用Mark-Houwink方程式(K=40.8×10 -5,α=0.7057)計算分子量 - Molecular weight calculation by Universal calibration using Mark-Houwink equation (K=40.8×10 -5 , α=0.7057)

(3)方程式1中之常數A至D的計算(3) Calculation of constants A to D in Equation 1

為計算常數A至D之值,使用Origin非線性曲線擬合(Origin’s Nonlinear Curve Fit)以高斯函數擬合GPC測量資料。To calculate the values of the constants A to D, Origin's Nonlinear Curve Fit was used to fit the GPC measurements with a Gaussian function.

此外,圖3圖示藉由方程式1顯示實施製備例1中所獲得之以聚烯烴-聚苯乙烯為主之多嵌段共聚物的圖。In addition, FIG. 3 shows a graph showing the polyolefin-polystyrene-based multi-block copolymer obtained in Preparation Example 1 by means of Equation 1.

Figure 02_image071
Figure 02_image071

實驗例Experimental example 22

對於實施製備例1至3及比較製備例1之以聚烯烴-聚苯乙烯為主之多嵌段共聚物,分枝點碳原子及從分枝點分枝之分枝鏈的末端碳原子的峰值(peak value)係彙總及描述於下表3。For the polyolefin-polystyrene-based multi-block copolymers of Preparation Examples 1 to 3 and Comparative Preparation Example 1, the carbon atoms at the branch point and the terminal carbon atoms of the branch chain branched from the branch point The peak values are summarized and described in Table 3 below.

具體而言,使用Bruker AVANCEIII 500 MHz NMR作為裝置,以及將約50 mg之樣本添加於作為溶劑之1.2 ml之TCE-d2(四氯乙烷-d2),以及於加熱組(heating block)中於100℃加熱1小時,期間進行振盪(vortexting)2至3次。確認樣本均勻熔融,然後移至MNR管(MNR tube)以測量100℃之 13C NMR譜。 Specifically, a Bruker AVANCEIII 500 MHz NMR was used as the device, and about 50 mg of the sample was added to 1.2 ml of TCE-d2 (tetrachloroethane-d2) as a solvent, and in a heating block at Heating at 100°C for 1 hour with vortexting 2 to 3 times. The sample was confirmed to be homogeneously melted, and then moved to an MNR tube to measure the 13 C NMR spectrum at 100°C.

Figure 02_image073
Figure 02_image073

實驗例Experimental example 33

(1)拉伸性質(Tensile properties)(1) Tensile properties

根據ASTM D412拉伸試驗方法(tensile test method)製備各試樣(test piece),以及測量其抗張強度(tensile strength)、伸長率(elongation)、及300%模數(300% modulus)。Each test piece was prepared according to the ASTM D412 tensile test method, and its tensile strength, elongation, and 300% modulus were measured.

Figure 02_image075
Figure 02_image075

如表4所示,確認實施製備例1之嵌段共聚物,相較於未滿足所有上述條件之比較製備例1的共聚物,展現抗張強度、伸長率、及300%模數之拉伸性質均在預定水準之優異性質。As shown in Table 4, it was confirmed that the block copolymer of Preparative Example 1 exhibited tensile strength, elongation, and tensile strength of 300% modulus compared to the copolymer of Comparative Preparative Example 1 which did not satisfy all of the above conditions The properties are all excellent properties at a predetermined level.

實施例Example 1 -1 - 熱塑性樹脂組成物之製備Preparation of thermoplastic resin composition

於50重量份之上述實施製備例1中所製備的以聚烯烴-聚苯乙烯為主之多嵌段共聚物添加50重量份之具有熔融指數(melt index)(230℃,2.16kg)為30 g/10 min之高度結晶的耐衝擊共聚物聚丙烯(highly crystalline impact copolymer polypropylene)(CB5230,Korea Petrochemical Ind. Co., LTD之產品),以及使用反應器於二甲苯中進行溶液摻合以製備熱塑性樹脂組成物化合物。此時,溫度為200℃至230℃,葉輪(impeller)轉速(rotation speed)為400 rpm,以及摻合時間(blending time)為4小時。摻合完成之後,收回化合物然後於100℃真空烘箱中乾燥一夜。To 50 parts by weight of the polyolefin-polystyrene-based multi-block copolymer prepared in Preparation Example 1, 50 parts by weight of a melt index (230° C., 2.16 kg) with a melt index of 30 was added. Highly crystalline impact copolymer polypropylene (CB5230, product of Korea Petrochemical Ind. Co., LTD) of g/10 min, and solution blending in xylene using a reactor to prepare Thermoplastic resin composition compound. At this time, the temperature was 200°C to 230°C, the rotation speed of the impeller was 400 rpm, and the blending time was 4 hours. After blending was complete, the compound was withdrawn and dried in a vacuum oven at 100°C overnight.

實施例Example 22 to 4 -4 - 熱塑性樹脂組成物之製備Preparation of thermoplastic resin composition

以與實施例1相同方式製備熱塑性樹脂組成物化合物,但使用實施製備例2至4各者中所製備的以聚烯烴-聚苯乙烯為主之多嵌段共聚物代替實施製備例1中所製備的以聚烯烴-聚苯乙烯為主之多嵌段共聚物。A thermoplastic resin composition compound was prepared in the same manner as in Example 1, except that the polyolefin-polystyrene-based multi-block copolymer prepared in each of Preparation Examples 2 to 4 was used instead of that in Example 1. The prepared polyolefin-polystyrene-based multi-block copolymer.

比較例Comparative example 11 and 2 -2 - 熱塑性樹脂組成物之製備Preparation of thermoplastic resin composition

以與實施例1相同方式製備熱塑性樹脂組成物化合物,但使用比較製備例1及2各者中所製備的以聚烯烴-聚苯乙烯為主之多嵌段共聚物代替實施製備例1中所製備的以聚烯烴-聚苯乙烯為主之多嵌段共聚物。A thermoplastic resin composition compound was prepared in the same manner as in Example 1, except that the polyolefin-polystyrene-based multi-block copolymer prepared in each of Comparative Preparation Examples 1 and 2 was used in place of that in Example Preparation 1. The prepared polyolefin-polystyrene-based multi-block copolymer.

實驗例Experimental example 44

1)低溫衝擊強度1) Low temperature impact strength

根據ASTM D256進行,於藉由使標的物置於低溫(-40℃)達6小時或更久以進行老化(aging)之後測量低溫衝擊強度。Low temperature impact strength is measured after aging by subjecting the subject to low temperature (-40°C) for 6 hours or more, performed according to ASTM D256.

2)熔體流動速率(MFR)2) Melt Flow Rate (MFR)

測量係根據ASTM-D 1238於230℃及2.16 kg負荷之條件下進行。Measurements were carried out according to ASTM-D 1238 at 230°C and a load of 2.16 kg.

Figure 02_image077
Figure 02_image077

如上表5可看出,確認分別包含實施製備例1至4之以聚烯烴-聚苯乙烯為主之多嵌段共聚物的實施例1至4之熱塑性樹脂組成物具有優異的低溫衝擊強度及熔體流動速率,因而,相較於比較例1及2之熱塑性樹脂組成物,具有顯著優異的整體物理性質。As can be seen from Table 5 above, it was confirmed that the thermoplastic resin compositions of Examples 1 to 4 respectively comprising the polyolefin-polystyrene-based multi-block copolymers of Preparation Examples 1 to 4 had excellent low temperature impact strength and The melt flow rate, therefore, has significantly superior overall physical properties compared to the thermoplastic resin compositions of Comparative Examples 1 and 2.

[圖1]顯示根據本發明之一實施態樣的熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物的製備中所使用之配位基化合物(ligand compound)的 1H NMR及 13C NMR譜; Fig. 1 shows a ligand compound used in the preparation of a polyolefin-polystyrene-based multi-block copolymer contained in a thermoplastic resin composition according to an embodiment of the present invention ) of 1 H NMR and 13 C NMR spectra;

[圖2]顯示根據本發明之一實施態樣的熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物的製備中所使用之過渡金屬化合物(transition metal compound)的 1H NMR及 13C NMR譜;以及 Fig. 2 shows a transition metal compound used in the preparation of a polyolefin-polystyrene-based multi-block copolymer contained in a thermoplastic resin composition according to an embodiment of the present invention ) of 1 H NMR and 13 C NMR spectra; and

[圖3]為藉由方程式1顯示根據本發明之一實施態樣的熱塑性樹脂組成物中所包含之以聚烯烴-聚苯乙烯為主之多嵌段共聚物的圖。 [ Fig. 3] Fig. 3 is a diagram showing a polyolefin-polystyrene-based multi-block copolymer contained in a thermoplastic resin composition according to an embodiment of the present invention by Equation 1. [Fig.

Claims (9)

一種熱塑性樹脂組成物,其包含: (1)聚丙烯;以及 (2)以聚烯烴-聚苯乙烯為主之多嵌段共聚物,其滿足由凝膠滲透層析術(GPC)測量之以下條件(a)至(c)以及於 13C NMR (500 MHz,四氯乙烷-d2,標準材料TMS)譜之以下條件(d): (a)重量平均分子量為50,000至300,000 g/mol, (b)分子量分布為1.5至3.0, (c)就凝膠滲透層析術測量結果,從具有logMw作為x軸以及dw/dlogMw作為y軸之圖所建之高斯函數(Gaussian function)係由以下方程式1表示,其中,於以下方程式1中,各常數值滿足-0.05<A<0.06、4.6<B<5.5、0.9<C<1.1、以及0.5<D<0.9,以及 (d)該以聚烯烴-聚苯乙烯為主之多嵌段共聚物中所包含之聚烯烴嵌段(polyolefin block)係包含一或更多分枝點(branching point),其中,分枝點之碳原子展現36至40 ppm之峰值(peak),而從該分枝點分枝之分枝鏈的末端碳原子展現13至15 ppm之峰值, [方程式1]
Figure 03_image001
其中,於以上方程式1中,Mw表示以聚烯烴-聚苯乙烯為主之多嵌段共聚物之重量平均分子量。
A thermoplastic resin composition comprising: (1) polypropylene; and (2) a polyolefin-polystyrene-based multi-block copolymer that satisfies the following measured by gel permeation chromatography (GPC) Conditions (a) to (c) and the following conditions (d) in13C NMR (500 MHz, tetrachloroethane-d2, standard material TMS) spectrum: (a) a weight average molecular weight of 50,000 to 300,000 g/mol, (b) The molecular weight distribution is 1.5 to 3.0, (c) For GPC measurements, the Gaussian function constructed from the graph with logMw as the x-axis and dw/dlogMw as the y-axis is given by the following Equation 1 represents where, in the following Equation 1, each constant value satisfies -0.05<A<0.06, 4.6<B<5.5, 0.9<C<1.1, and 0.5<D<0.9, and (d) the polyolefin - the polyolefin block contained in the polystyrene-based multi-block copolymer contains one or more branching points, wherein the carbon atoms of the branching points exhibit 36 to 40 ppm peak, while the terminal carbon atoms of the branch chain branched from this branch point exhibit a peak of 13 to 15 ppm, [Equation 1]
Figure 03_image001
Wherein, in the above equation 1, Mw represents the weight average molecular weight of the polyolefin-polystyrene-based multi-block copolymer.
如請求項1之熱塑性樹脂組成物,其中,以上方程式1之各常數值滿足-0.04<A<0.040、4.6<B<5.2、0.91<C<1.09、以及0.6<D<0.9。The thermoplastic resin composition of claim 1, wherein the constant values of the above equation 1 satisfy -0.04<A<0.040, 4.6<B<5.2, 0.91<C<1.09, and 0.6<D<0.9. 如請求項1之熱塑性樹脂組成物,其中,重量平均分子量為60,000 g/mol至250,000 g/mol。The thermoplastic resin composition of claim 1, wherein the weight average molecular weight is 60,000 g/mol to 250,000 g/mol. 如請求項1之熱塑性樹脂組成物,其中,分子量分布為1.6至2.3。The thermoplastic resin composition of claim 1, wherein the molecular weight distribution is 1.6 to 2.3. 如請求項1之熱塑性樹脂組成物,其中,該以聚烯烴-聚苯乙烯為主之多嵌段共聚物為選自由下列所組成之群組中之一或多者:聚苯乙烯-聚(乙烯-共-丙烯)-聚苯乙烯嵌段共聚物(polystyrene-poly(ethylene-co-propylene)-polystyrene block copolymer)、聚苯乙烯-聚(乙烯-共-1-丁烯)-聚苯乙烯嵌段共聚物、聚苯乙烯-聚(乙烯-共-1-戊烯)-聚苯乙烯嵌段共聚物、聚苯乙烯-聚(乙烯-共-1-己烯)-聚苯乙烯嵌段共聚物、聚苯乙烯-聚(乙烯-共-1-庚烯)-聚苯乙烯嵌段共聚物、及聚苯乙烯-聚(乙烯-共-1-辛烯)-聚苯乙烯嵌段共聚物。The thermoplastic resin composition of claim 1, wherein the polyolefin-polystyrene-based multi-block copolymer is one or more selected from the group consisting of polystyrene-poly( Ethylene-co-propylene)-polystyrene block copolymer (polystyrene-poly(ethylene-co-propylene)-polystyrene block copolymer), polystyrene-poly(ethylene-co-1-butene)-polystyrene Block copolymer, polystyrene-poly(ethylene-co-1-pentene)-polystyrene block copolymer, polystyrene-poly(ethylene-co-1-hexene)-polystyrene block Copolymers, polystyrene-poly(ethylene-co-1-heptene)-polystyrene block copolymers, and polystyrene-poly(ethylene-co-1-octene)-polystyrene block copolymers thing. 如請求項1之熱塑性樹脂組成物,其中,該以聚烯烴-聚苯乙烯為主之多嵌段共聚物包含10 wt%至30 wt%之量的以聚苯乙烯為主之嵌段。The thermoplastic resin composition of claim 1, wherein the polyolefin-polystyrene-based multi-block copolymer comprises a polystyrene-based block in an amount of 10 wt% to 30 wt%. 如請求項1之熱塑性樹脂組成物,其中,該以聚烯烴-聚苯乙烯為主之多嵌段共聚物的製備並無對共聚物主鏈中之雙鍵的氫化反應。The thermoplastic resin composition of claim 1, wherein the polyolefin-polystyrene-based multi-block copolymer is prepared without hydrogenation of double bonds in the main chain of the copolymer. 如請求項1之熱塑性樹脂組成物,其中,該(1)聚丙烯及該(2)以聚烯烴-聚苯乙烯為主之多嵌段共聚物的重量比為10:90至90:10。The thermoplastic resin composition of claim 1, wherein the weight ratio of the (1) polypropylene and the (2) polyolefin-polystyrene-based multi-block copolymer is 10:90 to 90:10. 如請求項1之熱塑性樹脂組成物,其中,該熱塑性樹脂組成物為滿足下列(A)至(C)之物理性質的熱塑性樹脂組成物: (A)室溫衝擊強度為3至100 kgf·m/m (B)低溫(-40℃)衝擊強度為2至120 kgf·m/m,以及 (C)熔體流動速率(melt flow rate)(MFR,230℃及2.16 kg)為0.5至200 g/10 min。 The thermoplastic resin composition of claim 1, wherein the thermoplastic resin composition is a thermoplastic resin composition satisfying the following physical properties (A) to (C): (A) Room temperature impact strength of 3 to 100 kgf m/m (B) low temperature (-40°C) impact strength of 2 to 120 kgf m/m, and (C) The melt flow rate (MFR, 230°C and 2.16 kg) was 0.5 to 200 g/10 min.
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