TW202219404A - Gasket control method, system, and program - Google Patents
Gasket control method, system, and program Download PDFInfo
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- TW202219404A TW202219404A TW110124798A TW110124798A TW202219404A TW 202219404 A TW202219404 A TW 202219404A TW 110124798 A TW110124798 A TW 110124798A TW 110124798 A TW110124798 A TW 110124798A TW 202219404 A TW202219404 A TW 202219404A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
- F16J15/10—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
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Abstract
Description
本揭示是有關於一種用於例如配管系統的緊固等的墊片的管理技術。The present disclosure relates to a management technique for gaskets used for, for example, fastening of piping systems.
在墊片的鎖緊中,傳統上是使用藉由螺栓而施加於凸緣的鎖緊扭矩或螺栓軸力值。鎖緊扭矩或螺栓軸力值是有關於鎖緊凸緣間的螺栓的鎖緊之資訊。In the locking of the gasket, the locking torque or the bolt axial force value applied to the flange by the bolt is conventionally used. The tightening torque or bolt axial force value is information about the tightening of the bolt between the locking flanges.
有關於此墊片的鎖緊,已知有一種系統,為了掌握鎖緊扭矩,會利用與墊片或內部流體的種類相對應的鎖緊面壓、複數個鎖緊力、及有關於螺栓的資訊等(例如專利文獻1)。有關於螺栓的鎖緊,已知有將產生在螺栓的應變資料化,而使螺栓的鎖緊狀態可視覺辨識化的作法(例如專利文獻2)。又,已知有一種技術,是藉由埋設於墊片內部的片狀壓力感測器,來測定因緊固而施加於墊片的一部分的力(例如專利文獻3)。 先前技術文獻 專利文獻 There is a known system for locking this gasket, and in order to grasp the locking torque, the locking surface pressure corresponding to the type of the gasket or the internal fluid, a plurality of locking forces, and bolts are used. information, etc. (for example, Patent Document 1). Regarding the tightening of the bolts, there is known a method of documenting the strain generated in the bolts to visually recognize the tightening state of the bolts (for example, Patent Document 2). In addition, there is known a technique for measuring the force applied to a part of the gasket by tightening with a sheet-like pressure sensor embedded in the gasket (for example, Patent Document 3). prior art literature Patent Literature
專利文獻1:日本特開2014-225219號公報 專利文獻2:日本特開2015-141345號公報 專利文獻3:日本特許第4699935號公報 Patent Document 1: Japanese Patent Application Laid-Open No. 2014-225219 Patent Document 2: Japanese Patent Laid-Open No. 2015-141345 Patent Document 3: Japanese Patent No. 4699935
發明欲解決之課題The problem to be solved by the invention
然而,在墊片的鎖緊管理中使用螺栓的鎖緊扭矩或軸力值的理由有:螺栓是鎖緊凸緣間的組件、只要計測螺栓應變,即可以容易地掌握從螺栓施加於墊片的鎖緊力等。However, the reason why the bolt tightening torque or the axial force value is used for the tightening management of the gasket is that the bolt is a component between the locking flanges, and it is possible to easily grasp the force applied to the gasket from the bolt by measuring the strain of the bolt. locking force, etc.
然而,對螺栓、凸緣、及墊片的關係仔細研究的結果,螺栓的鎖緊力是作用於凸緣,對於墊片只不過是以凸緣為媒介來間接地作用。亦即,凸緣會承受螺栓的鎖緊所造成的荷重,此荷重只不過是透過凸緣來作用於墊片。使螺栓作用的扭矩值或軸力值是作用於凸緣的一部分的荷重,並不是表示作用於墊片的面壓之荷重。However, as a result of careful study of the relationship between bolts, flanges, and gaskets, the locking force of the bolts acts on the flanges, while the gaskets only act indirectly through the flanges. That is, the flange will bear the load caused by the locking of the bolt, and this load is only applied to the gasket through the flange. The torque value or the axial force value acting on the bolt is the load acting on a part of the flange, and does not represent the load acting on the surface pressure of the gasket.
因此,在墊片的鎖緊管理中有如下的課題。Therefore, there are the following problems in the locking management of the gasket.
a)從螺栓取得的扭矩值或軸力值是有關於螺栓的資訊,稱不上是測定墊片所承受的面壓。a) The torque value or axial force value obtained from the bolt is the information about the bolt, and cannot be called the measurement of the surface pressure of the gasket.
b)由墊片從凸緣承受的面壓來看,螺栓的扭矩值或軸力值不過只是間接的資訊,且不過只是面壓的參考。b) Judging from the surface pressure of the gasket from the flange, the torque value or axial force value of the bolt is only indirect information, and it is only a reference for the surface pressure.
c)螺栓的扭矩值或軸力值會受到螺栓或凸緣的鎖緊狀態的影響,而無法忽視此變動傾向。c) The torque value or the axial force value of the bolt is affected by the locking state of the bolt or flange, and this tendency cannot be ignored.
藉由扭矩扳手或螺栓軸力計所測定的扭矩值或軸力值,來推定墊片的面壓之情況下,當受到螺栓或凸緣的鎖緊狀態的影響時,對墊片賦與的面壓(=推定面壓)、與實際上墊片受到的面壓(=實際面壓)的關係會變成: 推定面壓≠實際面壓。 即使提升扭矩值或軸力值的測定精確度,推定面壓與墊片的實際面壓仍然不會一致。無法掌握墊片承受的面壓。 When estimating the surface pressure of the gasket by the torque value or axial force value measured by the torque wrench or the bolt axial force meter, when it is affected by the locking state of the bolt or flange, the value given to the gasket is given. The relationship between the surface pressure (= estimated surface pressure) and the actual surface pressure (= actual surface pressure) received by the gasket becomes: Estimated surface pressure ≠ actual surface pressure. Even if the measurement accuracy of the torque value or axial force value is improved, the estimated surface pressure and the actual surface pressure of the gasket still do not match. Unable to grasp the surface pressure on the gasket.
針對這樣的課題,發明人得到了以下知識見解:墊片的形狀變化是取決於從凸緣間承受的荷重,觀測其形狀變化在墊片的鎖緊管理上是有益的。在專利文獻1~3中並沒有這樣的課題之揭示或提示。並且,專利文獻1~3所揭示的構成並無法解決這樣的課題。In view of such a subject, the inventors have obtained the knowledge that the shape change of the gasket depends on the load received from between the flanges, and observing the shape change is useful in the locking management of the gasket.
於是,本揭示之目的在於:依據上述課題及上述知識見解,觀測在凸緣間承受荷重的墊片的形狀變化,並且將該觀測結果使用於墊片的鎖緊之管理中。 用以解決課題之手段 Then, the objective of this disclosure is to observe the shape change of the gasket which receives a load between flanges based on the said subject and the said knowledge knowledge, and to use this observation result in the management of the lock|rock of a gasket. means of solving problems
為了達成上述目的,根據本揭示的墊片之管理方法的一個層面,包含下述步驟:對拘束於凸緣間的墊片賦與荷重之步驟;及觀測因前述荷重而在前述墊片產生的形狀變化之步驟,並且依據前述形狀變化來管理前述墊片的鎖緊。In order to achieve the above-mentioned object, one aspect of the management method of the gasket according to the present disclosure includes the following steps: a step of applying a load to the gasket constrained between the flanges; The step of changing the shape, and managing the locking of the gasket according to the shape change.
在此管理方法中,前述形狀變化包含:前述墊片之至少前述凸緣間的間隔方向的變化、或與前述間隔方向交叉的方向的變化之任一者或雙方。In this management method, the shape change includes any one or both of a change in the spacing direction between at least the flanges of the gasket, or a change in a direction intersecting with the spacing direction.
為了達成上述目的,根據本揭示的管理系統的一個層面,包含:計測組件,計測拘束於凸緣間而承受荷重的墊片的形狀變化;管理伺服器,依據前述形狀變化來生成管理前述凸緣間的鎖緊之管理資訊;及資訊提示部,提示前述管理資訊。In order to achieve the above-mentioned object, according to one aspect of the management system of the present disclosure, it includes: a measuring unit for measuring the shape change of the gasket bound between the flanges and receiving a load; and a management server for generating and managing the flange according to the shape change and the information prompting department, which prompts the aforementioned management information.
為了達成上述目的,根據本揭示的記錄有程式之媒體的一個層面,記錄有用於以電腦來實現以下功能的程式:取得表示形狀變化之形狀資訊的功能,前述形狀變化是墊片拘束於凸緣間而從該凸緣間承受荷重,因該荷重而在前述墊片產生的形狀變化;及依據前述形狀變化,生成管理前述墊片的鎖緊之管理資訊的功能。 發明效果 In order to achieve the above-mentioned object, according to one aspect of the program-recorded medium of the present disclosure, a program for realizing the following function in a computer is recorded: a function of acquiring shape information indicating a shape change caused by the gasket being bound to the flange A load is received from between the flanges from time to time, and the shape of the gasket is changed due to the load; and the function of generating management information for managing the locking of the gasket according to the shape change. Invention effect
根據本發明,可以得到如下的任一個效果。According to the present invention, any of the following effects can be obtained.
(1)在凸緣間產生的墊片的形狀變化表示墊片從凸緣間承受的荷重、墊片的鎖緊狀態,只要觀測墊片的形狀變化即可以管理墊片的鎖緊。(1) The change in the shape of the gasket between the flanges indicates the load received by the gasket between the flanges and the locking state of the gasket, and the locking of the gasket can be managed by observing the shape change of the gasket.
(2)在凸緣間產生的墊片的形狀變化是表示位於凸緣間的墊片的鎖緊狀態或凸緣間的密閉性,若從墊片本身直接觀測此形狀變化,則可以容易地評估鎖緊狀態或凸緣間的密閉性。(2) The change in the shape of the gasket between the flanges indicates the locking state of the gasket between the flanges or the tightness between the flanges. If the shape change is directly observed from the gasket itself, it is easy to Evaluate the locking state or tightness between flanges.
(3)和以往之藉由螺栓的扭矩值或軸力值的管理相較之下,可以在不取決於從業人員的技能的情形下,提升墊片的鎖緊管理精確度。(3) Compared with the conventional management of the torque value or axial force value of the bolt, the locking management accuracy of the gasket can be improved without depending on the skill of the practitioner.
並且,本發明的其他目的、特徵、及優點,藉由參照附加圖式及各實施形態,應可變得更加明確。In addition, other objects, features, and advantages of the present invention should become more apparent by referring to the attached drawings and the respective embodiments.
用以實施發明之形態Form for carrying out the invention
[第1實施形態]
圖1是顯示第1實施形態之凸緣緊固部2。圖1所示的構成只是一例,本揭示並不是限定於這樣的構成之發明。在圖1中作為一例,以凸緣緊固部2的中心來記載X軸、Y軸、及Z軸。
此凸緣緊固部2是在Z軸方向上配置管路4-1、管路4-2。在管路4-1上形成有凸緣6-1來作為與管路4-2的緊固組件。在管路4-2上形成有凸緣6-2來作為與管路4-1的緊固組件。
[1st Embodiment]
FIG. 1 shows the
在凸緣6-1、6-2間配置有墊片8。凸緣6-1、6-2是以預定的角度間隔(例如45度)使複數個螺栓10貫穿,而藉由各螺栓10與螺帽12來緊固。
墊片8是凸緣6-1、6-2間的密封構件,例如為摻混了PTFE(Polytetrafluoroethylene,聚四氟乙烯)與填充材的片狀墊片。此墊片8亦可為使用PTFE以外的樹脂或橡膠的墊片。又,墊片8亦可為金屬材料所構成墊片、或組合金屬材料與陶瓷、耐熱性的纖維材、其他材料等而成的墊片。此外,墊片8包含:螺旋狀的墊片80(圖5)、或在平板狀的墊片的表面上貼附有PTFE或石墨等之片體的墊片、在墊片表面形成有溝或在外緣部分具備護緣部的梳齒墊片等。
A
在此墊片8上,在內周側設定有拘束部8-1、在外周側設定有非拘束部8-2。拘束部8-1是被夾在凸緣6-1、6-2之間而受拘束,且是與凸緣6-1、6-2的接觸部,是從凸緣6-1、6-2承受荷重F的區域。此荷重F是各螺栓10與螺帽12所造成的鎖緊荷重。In this
非拘束部8-2是與拘束部8-1為一體,並且不受到凸緣6-1、6-2的拘束,而為墊片8的周緣側的區域。亦即,非拘束部8-2與凸緣6-1、6-2為非接觸,且不受凸緣6-1、6-2所拘束,而是不從凸緣6-1、6-2承受荷重F的區域。The non-restricting portion 8 - 2 is integrated with the restricting portion 8 - 1 and is not restricted by the flanges 6 - 1 and 6 - 2 , but is an area on the peripheral side of the
並且,在非拘束部8-2上設定有複數個形狀觀測部14-1、14-2、14-3、14-4。各形狀觀測部14-1、14-2、14-3、14-4是用於觀測形狀變化的區域,前述形狀變化是因拘束部8-1承受荷重F而出現在非拘束部8-2的形狀變化。在此第1實施形態中,設想X軸及Y軸所形成的觀測面,在以90度間隔設定的角度位置上配置有任意寬度的形狀觀測部14-1、14-2、14-3、14-4。In addition, a plurality of shape observation parts 14-1, 14-2, 14-3, and 14-4 are set in the unconstrained part 8-2. Each of the shape observation parts 14-1, 14-2, 14-3, and 14-4 is an area for observing the shape change that occurs in the non-restricting part 8-2 when the restricting part 8-1 receives the load F shape changes. In this first embodiment, the observation plane formed by the X axis and the Y axis is assumed, and shape observation parts 14-1, 14-2, 14-3, 14-4.
<圖1的II-II線切斷端面>
圖2是顯示圖1的II-II線部的切斷端面。拘束部8-1是被夾在凸緣6-1、6-2的各墊片座16之間而受到拘束。相對於此,非拘束部8-2是突出於凸緣6-1、6-2間的間隙18。墊片8的端部為自由端,且構成懸臂樑,前述自由端在拘束部8-1承受荷重F時,相對於此荷重的應變會在非拘束部8-2表現為形狀變化。
<Cut end face on line II-II in Fig. 1>
FIG. 2 is a cut end surface showing a line portion II-II in FIG. 1 . The restraint portion 8-1 is sandwiched between the
<出現在非拘束部8-2的形狀變化的觀測>
當為了將凸緣6-1、6-2間緊固,而將螺栓10及螺帽12鎖緊後,墊片8的拘束部8-1會從凸緣6-1、6-2間承受荷重F。
<Observation of the shape change appearing in the non-restrained portion 8-2>
After the
在承受了此荷重F的墊片8上,在拘束部8-1上會產生應變,此應變會使非拘束部8-2產生形狀變化。此形狀變化是因應於荷重F的變化量。In the
此形狀變化是根據荷重F的大小或作用方向而變化。在此形狀變化中包含凸緣6-1、6-2的間隔方向(Z軸方向)、相對於此間隔方向交叉的方向(X軸方向、Y軸方向)的變化。在第1實施形態的墊片8的形狀變化中,包含墊片8的厚度方向、徑方向、或圓周方向的變化。This shape change is based on the magnitude or direction of action of the load F. This shape change includes changes in the spacing direction (Z-axis direction) of the flanges 6-1 and 6-2 and the direction (X-axis direction, Y-axis direction) intersecting with the spacing direction. Changes in the shape of the
<墊片8的管理步驟>
墊片8的管理步驟是本揭示的管理方法的一例。在此管理步驟中,包含有拘束部8-1及非拘束部8-2的生成步驟S1、荷重F的賦與步驟S2、形狀資訊的取得步驟S3、形狀資訊等的提示步驟S4。附加於各步驟的S1~S4為各步驟的順序,引用的用語也只是為了方便而使用。
<Management procedure of
拘束部8-1及非拘束部8-2的生成步驟S1:當將墊片8設置於凸緣6-1、6-2間後,與凸緣6-1、6-2接觸的墊片8的部分即成為拘束部8-1,而未與凸緣6-1、6-2接觸的墊片8的部分即成為非拘束部8-2。亦即,墊片8的拘束部8-1及非拘束部8-2是藉由設置在凸緣6-1、6-2間而生成。Step S1 of generating the restraining portion 8-1 and the non-restraining portion 8-2: after the
荷重F的賦與步驟S2:墊片8是藉由凸緣6-1、6-2的鎖緊,來對凸緣6-1、6-2所拘束的拘束部8-1賦與荷重F。對應於此荷重F,會藉由拘束部8-1的應變而在非拘束部8-2上產生形狀變化。Step S2 of applying the load F: the
形狀資訊的取得步驟S3:管理伺服器24(圖3)是取得包含出現在非拘束部8-2的形狀變化的形狀資訊。Step S3 of obtaining shape information: The management server 24 ( FIG. 3 ) obtains shape information including the shape change that occurs in the non-restricted portion 8 - 2 .
形狀資訊等的提示步驟S4:管理伺服器24是生成包含形狀資訊的提示資訊,並且藉由資訊提示部26(圖3)來提示。
此外,亦可對形狀資訊的取得步驟S3所取得的形狀資訊施行N次微分(多階段微分),來進行使形狀資訊的變化點明顯化的處理。若在提示步驟S4中將此處理結果反映至提示資訊,則可以使形狀資訊的變化點明確化。
Presentation of shape information, etc. Step S4: The
<墊片管理系統20 >
圖3是顯示第1實施形態之墊片管理系統20。此墊片管理系統20是用於藉由資訊處理來執行前文提到的管理步驟之系統。圖3所示的構成只是一例,本揭示並不是限定於這樣的構成之發明。在圖3中,和圖2相同的部分是附上相同的符號。
此墊片管理系統20具備應變感測器22、管理伺服器24、及資訊提示部26。
<
應變感測器22是從設定於非拘束部8-2的形狀觀測部14計測形狀變化的計測組件之一例,並且輸出表示產生在形狀觀測部14的形狀變化的變化量之檢測訊號。在此應變感測器22中,亦可使用雷射位移計、相機等,來作為檢測形狀變化而轉換成電氣訊號的機器。The
雷射位移計是將雷射光照射於形狀觀測部14,藉由反射光來檢測形狀觀測部14的形狀變化,而觀測變化量。相機是拍攝形狀觀測部14,管理伺服器24是以像素數來檢測應變感測器22所檢測到的形狀變化,並且取得相當於應變的形狀的變化資訊。The laser displacement meter irradiates the
管理伺服器24是由具備通訊功能的電腦所構成。此管理伺服器24具備處理器28、儲存部30、輸入輸出(I/O)部32、通訊部34。處理器28是執行儲存部30中的OS(Operating System,作業系統)或管理程式,來進行用於墊片管理的資訊處理。在儲存部30中包含保存OS或管理程式的儲存媒體。在此儲存部30中保存有墊片管理資料庫(DB)36(圖4)。通訊部34是藉由處理器28的控制,而與未圖示的管理終端連結來進行資訊的輸入或提示。管理終端也可活用在形狀資訊的取得、墊片管理DB36的寫入或讀取等。The
又,資訊提示部26是藉由管理伺服器24的控制,來提示包含荷重資訊或判定資訊的管理資訊,前述荷重資訊或判定資訊是已和表示形狀變化的變化資訊建立關聯的資訊。The
<管理伺服器24的資訊處理>
在管理伺服器24的資訊處理中包含:
a)應變感測器22的檢測輸出的匯入處理
b)包含非拘束部8-2的形狀變化之墊片8的形狀資訊的取得
c)資訊提示部26所進行之資訊的提示
等之處理。
<Information processing of the
<墊片管理DB36 >
圖4是顯示墊片管理DB36的一例。在此墊片管理DB36中保存有墊片管理檔案38。
在此墊片管理檔案38中,作為墊片的管理資訊的一例,設定有墊片資訊部40、形狀檢測資訊部41、時間資訊部42、荷重資訊部44、應變感測器資訊部46、檢測資訊部48、履歷資訊部50。
<Gasket management DB36>
FIG. 4 shows an example of the pad management DB 36 . The
在墊片資訊部40中,除了墊片8的識別資訊之外,還保存有用於特定墊片8的規格資訊。In the
在形狀檢測資訊部41中保存有關於形狀觀測部14-1、14-2、14-3、14-4的資訊,例如實施例1(圖6)、實施例2(圖8)、實施例3(圖10)等之形態,保存有配置位置等之形狀觀測部資訊。The shape
在時間資訊部42中保存有觀測日期時間等時間資訊。The
在荷重資訊部44中保存有藉由螺栓10的鎖緊而施加於凸緣6-1、6-2間的荷重F、其負荷條件等之荷重資訊。The
在應變感測器資訊部46中保存有觀測形狀變化的感測器的種類等。The strain
在檢測資訊部48中保存有應變感測器22從形狀觀測部14-1、14-2、14-3、14-4取得的檢測值。The
在履歷資訊部50中保存有形狀變化或荷重等之觀測或資訊提示等的履歷資訊。The
<第1實施形態的效果> 根據此第1實施形態,可以得到如下的任一個效果。 <Effects of the first embodiment> According to this first embodiment, any of the following effects can be obtained.
(1)墊片8的形狀變化是因墊片8從凸緣6-1、6-2間承受的荷重而產生,且表示墊片8的鎖緊狀態。於是,藉由墊片8的形狀觀測部14來觀測其形狀變化,藉此即可以掌握墊片8的鎖緊狀態,來管理鎖緊狀態。(1) The shape change of the
(2)墊片8的形狀變化是表示位於凸緣6-1、6-2間的墊片8所形成之凸緣6-1、6-2間的密閉性,若從墊片本身直接觀測此形狀變化,即可以容易地評估凸緣6-1、6-2間的密閉性。(2) The change in the shape of the
(3)和以往之藉由螺栓的扭矩值或軸力值的管理相較之下,可以在不取決於從業人員的技能的情形下,提升墊片8的鎖緊管理精確度。(3) Compared with the conventional management by the torque value or the axial force value of the bolt, the locking management accuracy of the
[第2實施形態]
第2實施形態之墊片8的管理方法是在第1實施形態的管理方法中,更包含以反曲點(inflection point)資訊所進行之推測步驟S5。
在以反曲點資訊所進行之推定步驟S5中,形狀資訊包含特定的荷重F所造成的形狀變化的反曲點資訊,管理伺服器24可以從該反曲點來計算應賦與於墊片8的荷重F。
[Second Embodiment]
The management method of the
反曲點是表示墊片8之例如圓周方向的形狀變化大幅變化的狀態,包含極小點。極小點是形狀變化的變化方向改變的點,例如是從壓縮狀態往伸長(拉伸)狀態、或是從伸長(拉伸)狀態往壓縮狀態的轉移點。The inflection point is a state in which the shape change in the circumferential direction of the
<第2實施形態的效果> 根據第2實施形態,可以得到如下的任一個效果。 <Effects of the second embodiment> According to the second embodiment, any of the following effects can be obtained.
(1)可以從形狀資訊取得反曲點資訊來作為形狀變化的特異資訊。(1) The inflection point information can be obtained from the shape information as the specific information of the shape change.
(2) 將此反曲點資訊和應附加於墊片8的荷重F建立對應,藉此從形狀資訊來確認反曲點資訊,而可以實現對墊片8的荷重的最佳化。(2) This inflection point information is associated with the load F to be added to the
(3)可以容易地進行對墊片8的荷重設定或荷重調整。(3) The load setting or the load adjustment of the
[第3實施形態]
圖5是顯示第3實施形態之墊片管理系統20。
圖5所示的構成只是一例,本揭示的技術並不限定於這樣的構成。
[third embodiment]
FIG. 5 shows the
此墊片管理系統20是配置在凸緣6-1、6-2間,作為因從凸緣6-1、6-2承受的荷重F而產生形狀變化的觀測對象,是使用螺旋狀的墊片80。例如如圖5所示,此墊片80是在同軸上配置有直徑不同的複數個構件的積層體,且具備外圈801、墊片本體802、內圈803。This
外圈801、內圈803是使用例如不鏽鋼、碳鋼、或鈦等金屬材料,且形成為預定厚度的圓環或與其接近的形狀。The
墊片本體802是在外圈801的內壁面與內圈803的外壁之間,將例如金屬材料所形成之薄板狀的構件、以及石墨或氟樹脂等緩衝材(填料)的積層體捲繞成螺旋狀而構成。構成墊片本體802的積層體是形成為例如剖面為「V」形狀或與其接近的波形。此積層體是例如藉由點焊將端面固定連接於外圈801、內圈803。The
在墊片80上,例如在凸緣緊固部2上,僅內圈803或內圈803與墊片本體802的一部分或全部、外圈801的一部分成為與墊片座16(圖2)抵接來承受荷重F的拘束部8-1即可。亦即,墊片80是外圈801的一部分或全部成為非拘束部8-2。墊片80是因應於來自凸緣6-1、6-2的荷重F,使墊片本體802變形,並且受到此變形而在外圈801產生應變。In the
在此墊片管理系統20中,例如在非拘束部8-2即外圈801的一部分上設定形狀觀測部14,並且藉由應變感測器22來計測在此外圈801產生的應變等的形狀變化。並且,墊片管理系統20是利用形狀變化的變化量,來掌握附加於墊片80的荷重F或墊片的鎖緊狀態。針對墊片80的鎖緊狀態的管理處理,只要進行與上述實施形態同樣的處理即可。In this
<第3實施形態的效果> 根據第3實施形態,可以得到如下的任一個效果。 <Effects of the third embodiment> According to the third embodiment, any of the following effects can be obtained.
(1)可得到與第1實施形態及第2實施形態同樣的效果。(1) The same effects as those of the first embodiment and the second embodiment can be obtained.
(2)即使在使用螺旋狀的墊片80的情況下,也可以藉由計測凸緣6-1、6-2的非拘束部8-2的形狀變化,來掌握鎖緊狀態。
[實施例]
(2) Even when the
<實施例1>
圖6之A是顯示實施例1之墊片8。在此實施例1中,拘束部8-1及非拘束部8-2是以相同的寬度或幾乎相同的寬度而設定為同心圓狀。拘束部8-1是在墊片8上的相同平面,亦可為自動地決定成抵接部分的區域,只要將非拘束部8-2設為偏離墊片座16的區域即可,前述抵接部分是與前文提到的凸緣6-1、6-2的墊片座16的抵接部分。
<Example 1>
A of FIG. 6 shows the
圖6之B是顯示配置有複數個形狀觀測部14-1、14-2、14-3、14-4的墊片8。各形狀觀測部14-1、14-2、14-3、14-4是以中心角度90度的角度間隔而配置於非拘束部8-2。θ是顯示設定形狀觀測部14-1、14-2、14-3、14-4的角度範圍。雖然各形狀觀測部14-1、14-2、14-3、14-4的配置位置可設定在不和螺栓10的配置位置重疊的位置,但是並不限定於此。FIG. 6B shows the
圖7是在橫軸上標示荷重[kN],且在縱軸上標示應變(形狀變化),並且將角度=0(deg)、45(deg)、90(deg)作為參數,而顯示以應變感測器22計測在實施例1之墊片8出現的形狀變化的計測值。Fig. 7 shows the load [kN] on the horizontal axis, and the strain (shape change) on the vertical axis, and the angle = 0 (deg), 45 (deg), 90 (deg) is used as a parameter, and the strain is displayed. The
m1是顯示0(deg)方向(=墊片8的圓周方向)的墊片8的變形,m2是顯示45(deg)方向的墊片8的變形,m3是顯示90(deg)方向(=墊片8的厚度方向)的變形。m1 is the deformation of the
當像這樣使拘束部8-1從凸緣6-1、6-2承受荷重F時,在非拘束部8-2上會產生因應於荷重F的形狀變化。
在此形狀變化中產生反曲點,可以從施加於墊片8的荷重F與形狀變化的反曲點的關係,來特定出最佳的荷重F,而可以利用於初始緊固完成的判斷資訊。
When the restraint portion 8-1 receives the load F from the flanges 6-1 and 6-2 in this way, a shape change according to the load F occurs in the non-restraint portion 8-2.
An inflection point is generated in this shape change, and the optimal load F can be specified from the relationship between the load F applied to the
<實施例2>
圖8之A是顯示實施例2之墊片8。在此實施例2中,和實施例1同樣地,拘束部8-1及非拘束部8-2是以相同的寬度或幾乎相同的寬度而設定成同心圓狀。
<Example 2>
A of FIG. 8 shows the
在非拘束部8-2中,在各形狀觀測部14-1、14-2、14-3、14-4上形成有外切口54。此外切口54是形成於墊片8的非拘束部8-2的最外緣部,且是在一部分具有非封閉部的缺口形狀。In the unrestricted portion 8-2, an
在實施例2中,在墊片8上形成有複數個外切口54,各外切口54是以中心角度90度的角度間隔而配置於非拘束部8-2。In Example 2, a plurality of
例如如圖8之B所示,此外切口54是從墊片8的周圍面朝向中心方向切入一定的長度L1之一定寬度W1的溝,並且貫穿於墊片8的上下表面。亦即,外切口54是在墊片8的內側具有垂直面部56,且具有以一定寬度W1相向的平行面部58、60。For example, as shown in B of FIG. That is, the
當從凸緣6-1、6-2對具備像這樣的外切口54的墊片8的拘束部8-1施加荷重F時,便會如圖8之C所示,因應於荷重F,垂直面部56會如箭頭a所示地擴大並且往周緣方向位移。又,各平行面部58、60是如箭頭b、c所示地在周緣方向上展開。此時,墊片8的緣面是如箭頭d所示地往外側延伸。When a load F is applied from the flanges 6-1 and 6-2 to the restraint portion 8-1 of the
像這樣的形狀變化可以藉由應變感測器22來容易地檢測。另外,亦可在外切口54的空間部分中設置金屬或樹脂等感測器構件,而從此感測器構件取得外切口54的形狀變化。Shape changes like this can be easily detected by the
圖9是在橫軸上標示荷重[kN],且在縱軸上標示外切口54的開口寬度(形狀變化)[mm],並且顯示出現在實施例2之墊片8的形狀變化與荷重的關係。同樣地,表1是顯示外切口54的開口寬度W2與荷重F的關係。9 shows the load [kN] on the horizontal axis, and the opening width (shape change) [mm] of the
[表1]
當拘束部8-1從凸緣6-1、6-2承受荷重F,使拘束部8-1的荷重F增加時,表示相對於該荷重F的形狀變化之外切口54的開口寬度W2就會增大。在此形狀變化中會產生反曲點。從而,在使用實施例2的情況下,只要將形狀觀測部14-1、14-2、14-3、14-4出現的形狀變化的反曲點設為標的,即可以特定出形狀變化與荷重F的關係。When the restraint portion 8-1 receives the load F from the flanges 6-1 and 6-2, and the load F of the restraint portion 8-1 is increased, the opening width W2 of the
<實施例3>
圖10之A是顯示實施例3之墊片8。在此實施例3中,和實施例1、2同樣地,拘束部8-1及非拘束部8-2是以相同的寬度或幾乎相同的寬度而設定成同心圓狀。
<Example 3>
A of FIG. 10 shows the
在非拘束部8-2中,在各形狀觀測部14-1、14-2、14-3、14-4上形成有內切口62。此內切口62是形成於墊片8的非拘束部8-2內的貫穿口部。In the unrestricted portion 8-2, the
雖然各內切口62是以中心角度90度的角度間隔而配置於非拘束部8-2,但是並不限定於此。Although each
如圖10之B所示,此內切口62是與墊片8的周緣部為同心圓狀且為一定寬度W的圓弧狀的溝部,並且是貫穿於墊片8的上下表面。亦即,內切口62是在墊片8的內側具有垂直面部64、66、且具有以一定的長度L2及寬度W3相向的同心圓狀的圓弧部68、70。As shown in FIG. 10B , the
當從凸緣6-1、6-2對具備像這樣的內切口62的墊片8的拘束部8-1施加荷重F時,便會如圖10之C所示,因應於荷重F,如箭頭e、f所示,各圓弧部68、70的距離會縮小,墊片8的緣面是如箭頭g所示地往外側延伸。像這樣的形狀變化可以藉由應變感測器22來容易地檢測。When a load F is applied from the flanges 6-1 and 6-2 to the restraint portion 8-1 of the
另外,亦可在內切口62的空間部分中設置金屬或樹脂等感測器構件,而從此感測器構件取得內切口62的形狀變化。In addition, a sensor member such as metal or resin may be provided in the space portion of the
圖11是在橫軸上標示荷重[kN],且在縱軸上標示內切口62的應變(形狀變化),並且顯示出現在實施例3之墊片8的形狀變化與荷重的關係。11 shows the load [kN] on the horizontal axis and the strain (shape change) of the
當拘束部8-1從凸緣6-1、6-2承受荷重F,對於拘束部8-1的荷重F增加時,表示該荷重F的變化之內切口62的形狀會變化。在此形狀變化中會產生包含於反曲點的極小點,在此實施例3中,也可以將這樣的極小點作成標的,來特定出形狀變化與荷重F的關係。此極小點是如前文提到地為出現在墊片8的非拘束部8-2的形狀變化的變化方向改變的點,亦即,內切口62從壓縮狀態往伸長(拉伸)狀態、或是從伸長(拉伸)狀態往壓縮狀態的轉移點。When the restraint portion 8-1 receives the load F from the flanges 6-1 and 6-2, and the load F on the restraint portion 8-1 increases, the shape of the
從而,根據實施例3,在荷重F與形狀變化的關係中,雖然會因圓周方向的形狀變化而使極小點顯著地出現,但是也會有極小點=反曲點的情況。又,也會有因圓周方向的形狀變化,而並非產生極小點,亦即產生圓周方向的形狀變化大幅地變化的反曲點之情況。Therefore, according to Example 3, in the relationship between the load F and the shape change, although the minimum point appears conspicuously due to the shape change in the circumferential direction, there may be a case where the minimum point=inflection point. In addition, there may be cases in which the shape change in the circumferential direction does not generate a minimum point, that is, an inflection point where the shape change in the circumferential direction greatly changes.
<形狀資訊的反曲點的檢測及鎖緊基準> 如實施例1、實施例2、實施例3所示,可以在對應於特定的荷重F的形狀資訊中生成反曲點。藉此,即可以在凸緣6-1、6-2的鎖緊時,從形狀資訊的反曲點來推測特定的荷重F,並且可以設為鎖緊完成的判斷基準。 <Detection of Inflection Point of Shape Information and Clamping Criteria> As shown in Example 1, Example 2, and Example 3, inflection points can be generated in the shape information corresponding to a specific load F. In this way, when the flanges 6-1 and 6-2 are locked, the specific load F can be estimated from the inflection point of the shape information, and this can be used as a criterion for determining the completion of the locking.
<實施例1、2、3的比較><Comparison of Examples 1, 2, and 3>
[表2]
表2是針對實施例1(=外切口54及內切口62:無)、實施例2(=外切口54)、實施例3(=內切口62),顯示形狀、其形狀變化、反曲點。Table 2 shows the shapes, their shape changes, and inflection points for Example 1 (=
實施例1並未加工有外切口54及內切口62。
實施例2形成有寬度W1=1mm、長度L1=3mm的外切口54。
實施例3-1是針對內切口62而設定為寬度W3=1mm、長度L2=30mm。
實施例3-2是設定為寬度W3=2mm、長度L2=30mm。
實施例3-3是設定為寬度W3=1mm、長度L2=50mm。
In Example 1, the
在實施例1中,可從圓周方向的形狀變化來得到反曲點荷重=140kN,而未得到極小點荷重。 在實施例2中,可從圓周方向的形狀變化來得到反曲點荷重=125kN,而未得到極小點荷重。 在實施例3-1中,可從圓周方向的形狀變化來得到反曲點荷重=135kN,而得到極小點荷重=135kN。 在實施例3-2中,可從圓周方向的形狀變化來得到反曲點荷重=115kN,而得到極小點荷重=115kN。 在實施例3-3中,可從圓周方向的形狀變化來得到反曲點荷重=120kN,而得到極小點荷重=120kN。 In Example 1, the inflection point load=140 kN was obtained from the shape change in the circumferential direction, but the minimum point load was not obtained. In Example 2, the inflection point load=125 kN was obtained from the shape change in the circumferential direction, but the minimum point load was not obtained. In Example 3-1, the inflection point load=135kN can be obtained from the shape change in the circumferential direction, and the minimum point load=135kN can be obtained. In Example 3-2, the inflection point load=115kN can be obtained from the shape change in the circumferential direction, and the minimum point load=115kN can be obtained. In Example 3-3, the inflection point load=120kN can be obtained from the shape change in the circumferential direction, and the minimum point load=120kN can be obtained.
<實施例1、2、3的效果>
如從像這樣的實施例1、2、3可清楚得知,在外切口54中是從側面來測定切口形狀的開口寬度W2,藉此即可以推定出適當的荷重F。在將外切口54使用於形狀檢測的情況下,可以預先按施加於墊片8的荷重F來計測外切口54的開口寬度W2,並且比較該開口寬度W2與實測值來推定出荷重F。此推定是按每個荷重F而將外切口54的開口寬度W2資料庫化,在與形狀變化的實測值的對比中,可以容易地且正確地計算出荷重F。
<Effects of Examples 1, 2, and 3>
As is clear from Examples 1, 2, and 3 as described above, in the
在內切口62中,是在凸緣6-1、6-2承受荷重F,而藉由貫穿孔狀的內切口62的內壁面封閉(接觸),來得到顯著的變化。In the
在像這樣的形狀變化的監視或計測中,與扭矩管理或螺栓軸力的測定不同,是計測非拘束部8-2的形狀變化(實施例1)、外切口54的形狀變化(實施例2)、內切口62的形狀變化(實施例3),而可以從墊片8取得表示荷重F的變化。因此,可以在不受到螺栓10或凸緣6-1、6-2的影響的情形下,由墊片8的形狀變化來推定施加於凸緣6-1、6-2的荷重F。In the monitoring and measurement of such shape change, the shape change of the non-restraining portion 8-2 (Example 1) and the shape change of the outer cutout 54 (Example 2) are measured, unlike torque management and measurement of the bolt axial force. ), the shape of the
針對外切口54或內切口62的加工形狀,已確認到墊片8也可以對應於各種口徑或厚度。Regarding the processing shape of the
<實施例4>
圖12是顯示實施例4之墊片80的構成例。在此實施例4中,例如在螺旋狀的墊片80當中,至少是由外圈801來構成非拘束部8-2。在此實施例4中,是將形狀變化Qa、Qb或形狀變化R設為計測對象,前述形狀變化Qa、Qb是在墊片80的外圈801的外緣側或內緣側於圓周方向上伸縮的形狀變化,前述形狀變化R是在墊片80的徑方向上伸縮的形狀變化。
<Example 4>
FIG. 12 shows a configuration example of the
<圓周方向的形狀變化Qa、Qb的計測>
圖13之A是在橫軸上標示荷重[kN],且在縱軸上標示圓周方向的應變(形狀變化),並且顯示以應變感測器22計測出現在外圈801的外緣的形狀變化Qa與出現在內緣的形狀變化Qb的計測值。
<Measurement of shape changes Qa and Qb in the circumferential direction>
A of FIG. 13 shows the load [kN] on the horizontal axis and the strain (shape change) in the circumferential direction on the vertical axis, and shows the shape change Qa occurring at the outer edge of the
在外圈801上,內緣側的應變是比外緣側的應變更大的值。亦即,由於外圈801是內緣側大幅地形狀變化,因此容易檢測出荷重F所造成之墊片80、或墊片本體802的變化之行為。In the
<圓周方向的形狀變化Qb與徑方向的形狀變化R的計測>
圖13之B是在橫軸上標示荷重[kN],且在縱軸上標示應變(形狀變化),並且顯示以應變感測器22計測出現在外圈801的內緣之圓周方向的形狀變化Qb與出現在徑方向的形狀變化R的計測值。
<Measurement of the shape change Qb in the circumferential direction and the shape change R in the radial direction>
13B shows the load [kN] on the horizontal axis and the strain (shape change) on the vertical axis, and shows the shape change Qb occurring in the circumferential direction of the inner edge of the
由此計測結果,在圓周方向的形狀變化Qb中,由於隨著墊片面壓增加計測值會往正的方向增加,因此可以掌握到拉伸方向的力正在作用之情形。又,在徑向的形狀變化R中,由於隨著墊片面壓的增加計測值會往負的方向變大,因此可以掌握到成為壓縮狀態之情形。From the measurement results, in the shape change Qb in the circumferential direction, since the measured value increases in the positive direction as the gasket surface pressure increases, it can be grasped that the force in the tensile direction is acting. In addition, in the radial shape change R, since the measured value increases in the negative direction as the gasket surface pressure increases, it can be grasped that it is in a compressed state.
<實施例5>
圖14之A是顯示實施例5之墊片80的構成例。在此實施例5中,例如至少是由外圈801來構成非拘束部8-2。在此實施例5中,是在墊片80的外圈801的一部分上沿著外周而形成有預定長度的內切口82。此內切口82是形成於墊片8的非拘束部8-2內的貫穿口部。此內切口82是形成在例如和外圈801的外緣部相距5[mm]之預定距離t的位置。在此實施例5中,例如在沿著內切口82的形成位置之外緣部分上,設置有形狀觀測部14。
<Example 5>
A of FIG. 14 shows a configuration example of the
例如如圖14之B所示,此外圈801在來自凸緣6-1、6-2的荷重F附加於墊片本體802之前,內切口82a是以預定的寬度例如0.1[mm]而開口。並且,當荷重F通過墊片本體802而作用時,外圈801是如例如圖14之C所示,使開口部分的一部分或全部變形,而成為封閉的內切口82b。在實施例5中,是計測荷重F所造成的墊片面壓與內切口82b的狀態時之外圈801的形狀變化Qc。For example, as shown in FIG. 14B , before the load F from the flanges 6-1 and 6-2 is applied to the
圖15是在橫軸上標示荷重[kN],且在縱軸上標示應變(形狀變化),並且顯示以應變感測器22計測形狀變化Qc的計測值,前述形狀變化Qc是出現在與外圈801的內切口82b的形成位置對應的外緣之圓周方向的形狀變化。FIG. 15 shows the load [kN] on the horizontal axis and the strain (shape change) on the vertical axis, and shows the measured value of the shape change Qc measured by the
在此計測結果中,在墊片之荷重增加的情況下,例如從開始加重到預定的值為止,應變不會有大的變化,之後當荷重超過預定的值時,在應變感測器中會計測到負的值。這是產生例如顯示壓縮的情形的形狀變化,前述壓縮是外圈801的外緣部在圓周方向上壓縮。並且,圓周方向的應變是在例如荷重為220kN附近出現極小點後,往正方向使值增加下去。In this measurement result, when the load of the gasket increases, for example, the strain does not change greatly from the beginning to a predetermined value, and then when the load exceeds the predetermined value, the strain sensor will A negative value was measured. This is a change in shape that produces, for example, a case of showing compression in which the outer edge portion of the
<實施例4、5的效果> 根據實施例4、5,可以期待如以下的效果。 <Effects of Examples 4 and 5> According to Examples 4 and 5, the following effects can be expected.
(1)計測夾在凸緣6-1、6-2間的螺旋狀的墊片80的外圈801的形狀變化,藉此即可以掌握荷重F所造成之墊片80的面壓。(1) By measuring the shape change of the
(2)在螺旋狀的墊片80中,根據形成為捲繞狀的墊片本體802的形狀特徵,因應於外圈801的計測位置而應變的狀態會有不同點,而可以詳細地掌握墊片的狀態及荷重的狀態。(2) In the
(3)由於螺旋狀的墊片80,墊片本體802與外圈801為不同的構件,因此和以單一構件所構成的片體墊片相較之下,雖然相對於來自凸緣6-1、6-2的荷重F,在非拘束部8-2上產生的應變的形成傾向不同,但是可以從墊片80的形狀變化來推定從凸緣6-1、6-2施加的荷重F。(3) Due to the
(4)形成於螺旋狀的墊片80的內切口82是因來自凸緣6-1、6-2的荷重F而使開口部封閉,藉此在外圈801上產生的應變可得到顯著的變化。(4) The
(5)在使用了螺旋狀的墊片80的凸緣緊固部2中,在形狀變化的監視或計測中,和扭矩管理或螺栓軸力的測定不同,可以藉由計測在外圈801產生的形狀變化Qa、Qb、R(實施例4)、內切口82的形狀變化(實施例5),而從墊片8取得表示荷重F的變化。因此,可以在不受到螺栓10或凸緣6-1、6-2的影響的情形下,由墊片80的形狀變化來推定施加於凸緣6-1、6-2的荷重F。(5) In the monitoring or measurement of the shape change in the
[其他的實施形態]
(1)針對外切口54,雖然在實施例2中是例示垂直面部56及平行面部58、60,但這些只是一例。外切口54亦可為不具有垂直面部56的形狀、或是將平行面部58、60設為非平行之例如V字形狀。
[other embodiments]
(1) Regarding the
(2)針對內切口62,雖然在實施例3中是例示同心圓狀的圓弧部68、70,但這些只是一例。內切口62亦可為圓弧部68、70並非一定寬度的形狀,亦可設為平行面或非平行面來取代圓弧狀。(2) Regarding the
(3)在墊片8的管理步驟當中於形狀資訊等的提示步驟(S4)中,亦可在管理伺服器24中,藉由對已取得的形狀資訊進行多階段微分等之處理來生成提示資訊,亦可在資訊提示部26(圖3)中提示明示變化點的顯示部。(3) In the step of presenting shape information and the like ( S4 ) in the management step of the
如以上所說明,針對本揭示的最佳實施形態等進行了說明。本揭示並不是限定於上述記載的揭示。在本發明所屬技術領域中具有通常知識者中,可依據申請專利範圍所記載、或用於實施發明之形態所揭示之發明的主旨,來進行各種變形或變更。這樣的變形或變更當然也包含在本揭示的範圍內。 產業上之可利用性 As described above, the preferred embodiments and the like of the present disclosure have been described. The present disclosure is not limited to the disclosure described above. Those with ordinary knowledge in the technical field to which the present invention pertains can make various modifications or changes in accordance with the gist of the invention described in the scope of the claims or disclosed in the form for carrying out the invention. Of course, such deformations and changes are also included in the scope of the present disclosure. industrial availability
根據本揭示的墊片之管理方法、系統及記錄有程式之媒體,在不計測將凸緣間緊固的螺栓的軸力或扭矩值的情形下,觀測因從凸緣承受的荷重所造成的墊片的形狀變化,而在不受到螺栓或凸緣的鎖緊狀態的影響之情形下,可以從形狀資訊來計算對墊片的荷重,而可以活用在墊片更換等之管理資訊等,本揭示是有益的。According to the gasket management method, system, and program-recorded medium of the present disclosure, without measuring the axial force or torque value of the bolts that fasten between the flanges, the damage caused by the load received from the flanges is observed. The shape of the gasket changes, and the load on the gasket can be calculated from the shape information without being affected by the locking state of the bolt or flange, and can be used for management information such as gasket replacement. Revealing is helpful.
2:凸緣緊固部 4-1,4-2:管路 6-1,6-2:凸緣 8,80:墊片 8-1:拘束部 8-2:非拘束部 10:螺栓 12:螺帽 14,14-1,14-2,14-3,14-4:形狀觀測部 16:墊片座 18:間隙 20:墊片管理系統 22:應變感測器 24:管理伺服器 26:資訊提示部 28:處理器 30:儲存部 32:輸入輸出(I/O)部 34:通訊部 36:墊片管理資料庫(DB) 38:墊片管理檔案 40:墊片資訊部 41:形狀檢測資訊部 42:時間資訊部 44:荷重資訊部 46:應變感測器資訊部 48:檢測資訊部 50:履歷資訊部 54:外切口 56:垂直面部 58,60:平行面部 62,82,82a,82b:內切口 64,66:垂直面部 68,70:圓弧部 801:外圈 802:墊片本體 803:內圈 a,b,c,d,e,f,g:箭頭 F:荷重 II-II:線 L1,L2:長度 m1,m2,m3:變形 Qa,Qb,Qc,R:形狀變化 W1,W2,W3:寬度 X:X軸 Y:Y軸 Z:Z軸 2: Flange fastening part 4-1, 4-2: Pipeline 6-1, 6-2: Flange 8,80: Gasket 8-1: Restraint Department 8-2: Unrestrained Section 10: Bolts 12: Nut 14, 14-1, 14-2, 14-3, 14-4: Shape Observation Department 16: Gasket seat 18: Gap 20: Gasket Management System 22: Strain sensor 24: Manage Servers 26: Information Reminder Department 28: Processor 30: Storage Department 32: Input and output (I/O) part 34: Communications Department 36: Gasket Management Database (DB) 38: Gasket Management File 40: Gasket Information Department 41: Shape Detection Information Department 42: Time Information Department 44: Load Information Department 46: Strain Sensor Information Department 48: Inspection and Information Department 50: Resume Information Department 54: External incision 56: Vertical Face 58,60: Parallel face 62, 82, 82a, 82b: Internal incision 64,66: Vertical face 68,70: Arc part 801: Outer ring 802: Gasket body 803: inner ring a,b,c,d,e,f,g: arrows F: load II-II: Line L1, L2: length m1,m2,m3: deformation Qa, Qb, Qc, R: shape change W1,W2,W3: width X: X axis Y: Y axis Z: Z axis
圖1是顯示第1實施形態之凸緣緊固部的圖。 圖2是顯示圖1的II-II線部的切斷端面的圖。 圖3是顯示第1實施形態之墊片管理系統的圖。 圖4是顯示墊片管理資料庫的圖。 圖5是顯示第3實施形態之墊片管理系統的圖。 圖6之A是顯示實施例1之墊片的圖,B是顯示相對於墊片的形狀觀測部的一例的圖。 圖7是顯示實施例1之墊片中相對於荷重的形狀變化的圖。 圖8之A是顯示實施例2之墊片的圖,B是顯示墊片的外切口的立體圖,C是顯示在外切口上出現的形狀變化的圖。 圖9是顯示實施例2之外切口中相對於荷重的形狀變化的圖。 圖10之A是顯示實施例3之墊片的圖,B是用於說明內切口的立體圖,C是顯示在內切口上出現的形狀變化的圖。 圖11是顯示實施例3之墊片中相對於荷重的形狀變化的圖。 圖12是顯示實施例4之墊片的形狀觀測的一例的圖。 圖13是實施例4之形狀觀測例,A是顯示外徑側與內徑側的形狀變化的圖,B是顯示圓周方向與徑方向的形狀變化的圖。 圖14之A是顯示實施例5之墊片的形狀的圖,B是顯示荷重附加前的狀態例的圖,C是顯示已附加預定值的荷重的情況的狀態例的圖。 圖15是顯示實施例5之形狀觀測例的圖。 FIG. 1 is a view showing a flange fastening portion of the first embodiment. FIG. 2 is a view showing a cut end face of a portion along the line II-II in FIG. 1 . Fig. 3 is a diagram showing a gasket management system according to the first embodiment. FIG. 4 is a diagram showing a shim management database. Fig. 5 is a diagram showing a gasket management system according to a third embodiment. FIG. 6A is a diagram showing the gasket of Example 1, and B is a diagram showing an example of a shape observation portion with respect to the gasket. FIG. 7 is a diagram showing a change in shape with respect to a load in the gasket of Example 1. FIG. FIG. 8A is a view showing the gasket of Example 2, B is a perspective view showing an outer cutout of the spacer, and C is a view showing a shape change that occurs in the outer cutout. FIG. 9 is a diagram showing the shape change with respect to the load in the incision other than Example 2. FIG. FIG. 10A is a view showing the gasket of Example 3, B is a perspective view for explaining an inner cut, and C is a view showing a shape change that occurs in the inner cut. FIG. 11 is a diagram showing a shape change with respect to a load in the gasket of Example 3. FIG. FIG. 12 is a view showing an example of the shape observation of the gasket of Example 4. FIG. 13 is a shape observation example of Example 4, A is a diagram showing the shape change on the outer diameter side and the inner diameter side, and B is a diagram showing the shape change in the circumferential direction and the radial direction. 14A is a diagram showing the shape of the gasket of Example 5, B is a diagram showing an example of a state before applying a load, and C is a diagram showing an example of a state when a load of a predetermined value is applied. FIG. 15 is a diagram showing an example of shape observation in Example 5. FIG.
4-1,4-2:管路 4-1, 4-2: Pipeline
6-1,6-2:凸緣 6-1, 6-2: Flange
8:墊片 8: Gasket
8-1:拘束部 8-1: Restraint Department
8-2:非拘束部 8-2: Unrestrained Section
14-2:形狀觀測部 14-2: Shape Observation Department
16:墊片座 16: Gasket seat
18:間隙 18: Gap
F:荷重 F: load
X:X軸 X: X axis
Y:Y軸 Y: Y axis
Z:Z軸 Z: Z axis
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KR (1) | KR20230037495A (en) |
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JP2013040647A (en) * | 2011-08-15 | 2013-02-28 | Hitachi-Ge Nuclear Energy Ltd | Gasket interference measuring method of flange |
JP2014225219A (en) | 2013-11-07 | 2014-12-04 | ニチアス株式会社 | Gasket fastening calculation system, method for controlling gasket fastening calculation system, and program |
JP2015141345A (en) | 2014-01-29 | 2015-08-03 | 日本バルカー工業株式会社 | Flange fastening training system |
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