TW202218830A - Adaptable multifunction robotic hands - Google Patents
Adaptable multifunction robotic hands Download PDFInfo
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- TW202218830A TW202218830A TW110132828A TW110132828A TW202218830A TW 202218830 A TW202218830 A TW 202218830A TW 110132828 A TW110132828 A TW 110132828A TW 110132828 A TW110132828 A TW 110132828A TW 202218830 A TW202218830 A TW 202218830A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/0009—Gripping heads and other end effectors comprising multi-articulated fingers, e.g. resembling a human hand
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/008—Manipulators for service tasks
- B25J11/0085—Cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/08—Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/08—Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
- B25J13/081—Touching devices, e.g. pressure-sensitive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/08—Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
- B25J13/081—Touching devices, e.g. pressure-sensitive
- B25J13/082—Grasping-force detectors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/0019—End effectors other than grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/0052—Gripping heads and other end effectors multiple gripper units or multiple end effectors
- B25J15/0061—Gripping heads and other end effectors multiple gripper units or multiple end effectors mounted on a modular gripping structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
- B25J15/0206—Gripping heads and other end effectors servo-actuated comprising articulated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/04—Gripping heads and other end effectors with provision for the remote detachment or exchange of the head or parts thereof
- B25J15/0475—Exchangeable fingers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
- B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/08—Gripping heads and other end effectors having finger members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/08—Gripping heads and other end effectors having finger members
- B25J15/10—Gripping heads and other end effectors having finger members with three or more finger members
- B25J15/103—Gripping heads and other end effectors having finger members with three or more finger members for gripping the object in three contact points
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/02—Sensing devices
- B25J19/021—Optical sensing devices
- B25J19/023—Optical sensing devices including video camera means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1612—Programme controls characterised by the hand, wrist, grip control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1694—Programme controls characterised by use of sensors other than normal servo-feedback from position, speed or acceleration sensors, perception control, multi-sensor controlled systems, sensor fusion
- B25J9/1697—Vision controlled systems
Abstract
Description
本發明關於一種使用一組互連的多功能機械手來處理物件的裝置及方法,其中每一手指單元被設計為能夠處理及執行特定任務的可更換工具。機械手使用具有內建人工智慧的電腦控制系統進行操作,在執行重複任務的過程中使裝置能夠學習及改進。本發明更特別地關於一種操縱多功能機械手的手指單元及手掌,以執行諸如打開容器上蓋或蓋子、剝開隱形眼鏡包裝的頂蓋、拾取及放置眼用鏡片或隱形眼鏡於影像系統的基座上以檢驗及確定鏡片的特性、及根據特性分析結果卸載及分類被檢驗的鏡片等精細任務的系統及方法。以熱或冷的去離子空氣清潔鏡片容器、刷洗物件或其容器、以受控速度配送食鹽水或其他類型的溶液,機械手以額外的選擇方式提供一個通用系統,可用於眼用鏡片製造業的典型的品管流程。The present invention relates to an apparatus and method for handling objects using a set of interconnected multifunctional robots, wherein each finger unit is designed as a replaceable tool capable of handling and performing a specific task. The robotic arm operates using a computer-controlled system with built-in artificial intelligence, allowing the device to learn and improve as it performs repetitive tasks. The present invention more particularly relates to a finger unit and palm for manipulating a multifunctional manipulator to perform basic tasks such as opening container lids or lids, peeling top lids from contact lens packages, picking and placing ophthalmic lenses or contact lenses on imaging systems A system and method for the delicate tasks of inspecting and determining the characteristics of lenses, and unloading and classifying inspected lenses according to the results of characteristic analysis. For cleaning lens receptacles with hot or cold deionized air, brushing objects or their receptacles, dispensing saline or other types of solutions at a controlled rate, the robotic arm provides additional options for a versatile system that can be used in ophthalmic lens manufacturing typical quality control process.
一些自動化任務,尤其是與精細及敏感物件間互動的任務,需以配備末端控制夾具的機械手中的多個手指單元進行協同工作。由於具有靈活的移動度及可用於清潔、拾取及放置物件、液體配送、抓握及旋轉及消毒功用的內建功能,機械手特別適用在不適合採用人力來執行各種任務的環境中進行操作。大多數當前揭露嘗試此類任務的技術,需要多階段的人工檢驗或人為干預,且使用多個機械操縱器來執行具有在過程中引發高度錯誤可能性的任務。先前技術的限制包括在個別平台上安裝的專用操縱器,在其被採用到製造或品管流程之前耗時的重新配置流程。Some automation tasks, especially those that interact with delicate and sensitive objects, require the coordination of multiple finger units in robots equipped with end-controlled grippers. With flexible mobility and built-in capabilities for cleaning, picking and placing objects, liquid dispensing, gripping and rotating, and sanitizing, the robotic arm is ideal for operating in environments where human power is not suitable for performing a variety of tasks. Most currently disclosed techniques for attempting such tasks require multiple stages of human inspection or human intervention, and use multiple mechanical manipulators to perform tasks with a high potential for causing errors in the process. Limitations of the prior art include specialized manipulators installed on individual platforms, time-consuming reconfiguration processes before they are adopted into manufacturing or quality control processes.
當需要與專用於與人互動的裝置或系統進行直接互動時,人形機器人可能是首選,這些設備或系統具有以當地或通用口語進行交流的能力。在不需要音訊指令及理解音訊指示的情況下,人形機器人淪為一種矯枉過正的東西,而且還佔據大量的空間。再者,若不需要將機器人進行物理性移動至多個位置,由於涉及空間限制及安全問題,人形機器人並非首選。Humanoid robots may be the first choice when direct interaction is required with devices or systems dedicated to interacting with humans that have the ability to communicate in local or commonly spoken languages. Without the need for and understanding of audio instructions, humanoid robots are an overkill and take up a lot of space. Furthermore, if there is no need to physically move the robot to multiple locations, a humanoid robot is not the first choice due to space constraints and safety issues.
實施多功能機械手是朝向節省空間及有效率的系統來處理諸如軟性隱形眼鏡或眼科鏡片等物件的一重要步驟。在本發明中的關注是從以非輕巧的夾具對所製造的物件的人工操作,切換到高度輕巧的機械手操作,其中輕巧的程度係根據所要執行的任務的種類進行選擇。特別地,藉由設計兩個具有至少五個手指單元的機械手,在基於人工智慧的智慧影像系統的輔助下來檢驗隱形眼鏡,並隨後根據其特性類別將其分類至預分派的瓶子或容器中,探索用於品管管理期間執行一組任務的手的設計。Implementing a multifunctional manipulator is an important step towards a space-saving and efficient system for handling objects such as soft contact lenses or ophthalmic lenses. The focus in the present invention is to switch from manual manipulation of manufactured objects with non-lightweight grippers to highly lightweight robotic manipulation, where the degree of lightness is selected according to the kind of task to be performed. In particular, by designing two robotic hands with at least five finger units, contact lenses are inspected with the aid of an artificial intelligence-based intelligent imaging system and then sorted into pre-assigned bottles or containers according to their characteristic classes , exploring the design of the hand used to perform a set of tasks during quality management.
在本發明中,提出配合影像系統之一對高度輕巧的多指機械手,其能夠對在泡罩包裝內懸浮在食鹽水溶液中的隱形眼鏡執行卸載的任務,在輕輕剝下覆蓋隱形眼鏡盒或泡罩包裝的箔片,並隨後基於由影像系統所決定的特性將鏡片分類到不同的容器中之後,來進行隱形眼鏡的品質檢驗。在一對機械手中的每一個手指單元,都專用於至少一項單一任務,其包括但不限於使用馬達剝離覆蓋箔片、將隱形眼鏡從鏡片盒卸載到檢驗站、清空及清潔鏡片盒的內容物、配送食鹽水或其他液體(需要時)以及卸載及分類經檢驗的鏡片及安裝在用於鬆開或擰緊容器蓋機械手掌區域的額外工具、用於精確對準物件或工具的微型相機、及放置待檢驗物件的基座。In the present invention, a pair of highly lightweight multi-fingered manipulators with one of the imaging systems is proposed, which can perform the task of unloading the contact lenses suspended in the saline solution in the blister pack, and gently peel off the covering contact lens case. Or blister-packed foil, and then after sorting the lenses into different containers based on the characteristics determined by the imaging system, the quality inspection of the contact lenses is carried out. Each finger unit in a pair of robots is dedicated to at least one single task including, but not limited to, peeling off the cover foil using a motor, unloading contact lenses from the lens case to the inspection station, emptying and cleaning the contents of the lens case objects, distribution of saline or other liquids (when required), and unloading and sorting of inspected lenses and additional tools installed in the area of the robotic palm for loosening or tightening container lids, miniature cameras for precise alignment of objects or tools, and the base on which the object to be inspected is placed.
根據本發明的第一方面,多功能機械手組件包括一連接至手部結構的底座結構,其安裝至少五個手指。這些手指以電性及氣動方式可操作地連接至底座結構及液體配送管,以習知的組合來輔助機械手的可更換性以執行不同的任務。According to a first aspect of the present invention, the multifunctional manipulator assembly includes a base structure attached to the hand structure that mounts at least five fingers. These fingers are electrically and pneumatically operably connected to the base structure and liquid distribution tubes, in known combinations, to aid in the interchangeability of the manipulator to perform different tasks.
本發明另一方面係指一對多功能機械手,其包括結合拇指及食指的手指單元,以抓握諸如隱形眼鏡泡罩包裝的小物件,以使安裝旋轉式馬達的另一機械手能夠將馬達軸接合至泡箔片覆蓋包裝的邊緣,並使用轉動剝離箔片。這些機械手指的每一個係藉由控制系統所控制,該控制系統與影像系統以網路連接,以輔助檢測、定位及移動待影像系統檢驗的物件。影像系統及其相關照明模組及控制系統的細節不做討論,因其超出本發明的範圍。Another aspect of the present invention refers to a pair of multifunctional robotic arms comprising a finger unit that incorporates a thumb and an index finger to grip small items such as contact lens blister packs so that another robotic arm mounted with a rotary motor can move the The motor shaft is engaged to the edge of the blister foil covering the package and the foil is peeled off using a turn. Each of these robotic fingers is controlled by a control system that is networked with the imaging system to assist in detecting, locating, and moving objects to be inspected by the imaging system. The details of the imaging system and its associated lighting modules and control systems are not discussed as it is beyond the scope of the present invention.
本發明另一方面係指多功能機械右手,其包括與抗靜電吸盤適當地整合的手指,以從鏡片盒拾取隱形眼鏡,將隱形眼鏡移動至平台或基座以進行檢驗。另一個機械手指與空氣噴射閥適當地整合,以噴吹出熱或冷空氣或任何其他類型的無毒氣體,其係為了清潔及消毒物件與物件支架的目的。與非靜電刷子適當地整合的另一個手指可輔助清潔,與溶液配送器結合的後續手指可執行配送液體的任務。另一個手指與微型馬達整合,需要時可執行涉及轉動的任務。例如:將馬達軸接合到泡罩箔片以將其從鏡片盒或容器剝離。Another aspect of the invention refers to a multifunctional mechanical right hand that includes fingers appropriately integrated with antistatic chucks to pick up contact lenses from the lens case and move the contact lenses to a platform or base for inspection. Another robotic finger is suitably integrated with the air jet valve to jet hot or cold air or any other type of non-toxic gas for the purpose of cleaning and disinfecting the objects and object holders. Another finger, appropriately integrated with the non-static brush, can assist in cleaning, and a subsequent finger, in combination with the solution dispenser, can perform the task of dispensing the liquid. The other finger is integrated with a tiny motor that performs tasks that involve turning when needed. For example: engaging the motor shaft to the blister foil to peel it from the lens case or container.
本發明另一方面係指一組機械手,其被分派特別任務的每一手指可進行更換。Another aspect of the present invention refers to a set of robotic arms, each of which is assigned a special task to be replaced.
本發明另一方面係指與具有經由編碼器的位置反饋的馬達整合的機械手的至少一個手指,能使手指的一部分旋轉特定角度以達成多方向性。Another aspect of the present invention refers to at least one finger of a manipulator integrated with a motor having position feedback via an encoder, enabling a portion of the finger to rotate a specific angle to achieve multi-direction.
本發明另一方面係指與抗靜電壓力感測器結合的機械手的至少一個手指,能使在流程的不同階段中可安全地處理精細及靜電敏感物件。Another aspect of the present invention refers to at least one finger of a manipulator combined with an anti-static pressure sensor that enables safe handling of delicate and static-sensitive objects at different stages of the process.
本發明另一方面係指具有內建編碼器的機動或氣動X-Y位移機構,安裝在機械手的至少一個手指上,使能夠以位置反饋對物件進行精細定位。Another aspect of the invention refers to a motorized or pneumatic X-Y displacement mechanism with a built-in encoder, mounted on at least one finger of a manipulator, enabling fine positioning of objects with position feedback.
本發明另一方面係指一種機器人裝置,其包括具有內建編碼器的旋轉式馬達,適當地整合至機械手的手掌,及結合抓握操縱器使其能夠鬆開或擰緊容器的螺帽、螺栓、帽蓋及蓋子。Another aspect of the invention refers to a robotic device comprising a rotary motor with a built-in encoder, suitably integrated into the palm of a manipulator, and incorporating a gripping manipulator enabling it to loosen or tighten a container's nut, Bolts, caps and covers.
本發明另一方面係指一對機械手,為了在執行各種任務時避免碰撞的目的,其安裝近接感測器及可適當定位的紅外線(IR)感測器。Another aspect of the invention refers to a pair of manipulators that are equipped with proximity sensors and appropriately positioned infrared (IR) sensors for the purpose of avoiding collisions while performing various tasks.
本發明使得多功能機械手可實施,以操縱具有不同移動程度的物件,並增加個別手指及手易於更換任務的能力,而無需在設置上進行昂貴且耗時的修改來執行精細任務,尤其是當工作場所具有毒性、骯髒、油膩且對靜電敏感。The present invention enables the implementation of multifunctional manipulators to manipulate objects with varying degrees of movement and increases the ability of individual fingers and hands to easily change tasks without expensive and time-consuming modifications in settings to perform delicate tasks, especially When the workplace is toxic, dirty, greasy and sensitive to static electricity.
本發明可被採用在其他製造上的應用,包括手機玻璃瑕疵檢驗、冠狀動脈繞道手術及心血管成形術配件的製造、在手術室中手術期間、倉儲及郵政服務中的分類及分箱。The invention may be employed in other manufacturing applications including cell phone glass defect inspection, manufacture of accessories for coronary bypass surgery and angioplasty, sorting and binning during surgery in the operating room, warehousing and postal services.
本領域技術人員將理解,本發明的其安排係可能的,因此附圖的特殊性不應被理解為取代本發明的前述說明的一般性。Those skilled in the art will appreciate that arrangements of the invention are possible and therefore the particularity of the drawings should not be construed as superseding the generality of the foregoing description of the invention.
在下文中,將參照附圖描述根據本發明示例性具體實施例的多功能機械手、可更換機械手指單元及機器人裝置。需要注意的是,不同附圖中相同或相似的構件及部件使用相同的附圖標記。Hereinafter, a multifunctional manipulator, a replaceable manipulator unit, and a robotic device according to exemplary embodiments of the present invention will be described with reference to the accompanying drawings. It should be noted that the same reference numerals are used for the same or similar components and parts in different drawings.
如圖1所示,根據第一具體實施例的多功能機械手20及40,其每一手包括五個手指單元。微型馬達25被整合至機械右手20的小指單元中,具有可更換的軸30。第二多功能機械手40作為操縱器來定位及放置物件於影像系統18下方,影像系統18包括相機10、光學透鏡12及照明模組15。機械手被設計成透過卡扣式(snap-on)極化連接器42可快速更換,如圖1中的機械左手40所示。雙多功能機械手連同影像系統同步操作,以在不同環境中執行複雜的任務。由於其氣密密封設計,多功能機械手可以被採用在潔淨室、有毒、炎熱或潮濕的工作場所、外科手術室、人形機器人、食品包裝產業、醫藥及玻璃產業等等。As shown in FIG. 1 , each of the
圖1所示的系統及方法係關於在無任何與人互動的情況下從隱形眼鏡盒50剝離泡罩箔片65,其中機械左手40用於抓握物件(例如:隱形眼鏡容器50)及將其放置於影像系統相機10下方。影像系統18檢測泡罩箔片65的邊緣並將該位置傳送到機械右手20,機械右手20移動馬達軸30以接合多功能機械左手40握持的泡罩包裝50的泡罩箔片65。The system and method shown in FIG. 1 is related to peeling the
圖2是一無泡罩箔片覆蓋包裝之空的泡罩殼50。Figure 2 is a blister-free foil covering the
圖3為等角視圖,其中馬達25的馬達軸30已在位置65處與泡罩箔片60的邊緣接合。如先前所述,馬達係適當地整合至多功能機械右手的小指上,在圖1中的影像系統18的輔助下,與泡罩箔片邊緣65準確接合,並在圖3中的軸30通電之前,以順時針方向或剝離方向旋轉,同時沿方向28同步移動多功能機械右手,並在此過程中從泡罩包裝或外殼50的頂面剝離泡罩箔片。FIG. 3 is an isometric view wherein the
圖4示出剝離泡罩箔片的過程已部分完成,隱形眼鏡70露出,馬達25位於泡罩包裝的另一端。在下個步驟(未示出)中,馬達25繼續旋轉軸30直到泡罩箔片60完全從泡罩包裝50分離並隨後被丟棄。Figure 4 shows that the process of peeling off the blister foil is partially complete, with the
圖5及圖5a分別示出根據本發明第一具體實施例的多功能機械右手的背面及正面視角,其包括五個手指氣密密封單元,拇指80、第一或食指單元83、第二或中指單元90、第三或無名指單元95及第四或小指單元20。支撐部98驅動五個手指單元並經由驅動部22互連至外部介面。外部介面可包括人形機械手臂或自動化操縱器等等。在介面處接收到的指令隨後被傳送至支撐部98以操縱諸如馬達、空氣噴射器、刷子、溶液配送器、X&Y位移驅動器、開瓶器的五個手指單元及其各自的特徵,並監控一群併於手指內的感測器以讀取壓力、溫度、位置資料。部22透過與外部控制系統的獨特聯鎖介面,輔助輸送氣壓、電氣及雙向電腦介面,以便與機械右手進行通訊。為了易於更換性、適應性及可擴展性而被適當地設計。5 and 5a respectively show the back and front views of the right hand of the multifunctional mechanical machine according to the first embodiment of the present invention, which includes five finger airtight sealing units, a
在本發明第一具體實施例中的五個手指單元,係被設計為具有諸如觸覺感測器、霍爾效應感測器、壓力感測器及溫度計等特定特徵,以應用於不同的任務。機械手指單元亦採用模組化設計,其具有用於機械、電氣及氣動控制的標準化介面,使機械手能夠針對不同應用被快速地重新配置。The five finger units in the first embodiment of the present invention are designed with specific features such as tactile sensors, Hall effect sensors, pressure sensors and thermometers for different tasks. The robotic finger unit is also modular in design, with standardized interfaces for mechanical, electrical and pneumatic controls, allowing the robotic arm to be quickly reconfigured for different applications.
根據本發明的第一具體實施例並參考圖5a,拇指80設計有橡膠轉接器82,其中其表面粗糙但柔軟以使其能夠抓握物件。機械右手食指單元83除了橡膠夾具84及用於透過在一側的電控閥(未示出)配送溶液的開口86之外,亦在另一側與刷子85(圖5)整合,以輔助清潔及刷洗物件。中指單元90由橡膠夾具87及開口88所組成,透過電控氣動閥(未示出)噴吹出乾淨及去離子空氣,以使物件清潔及乾燥。機械右手無名指單元95與吸盤92整合,適用於從預定位置拾取物件並將其放置在多個位置。小指單元20結合具有可更換軸或工具30及微型馬達25來執行多項任務。旋轉式夾具40整合在機械右手98的手掌區域中,其可用於鬆開或擰緊瓶子上的螺絲、螺帽及瓶蓋或任何其他需要抓握及轉動的任務。According to a first embodiment of the present invention and with reference to Figure 5a, the
圖6是機械右手食指單元83的側視圖。如圖所示,食指單元的尖端結合由可撓性樹脂製成的橡膠墊84、透過管81噴灑精細溶液噴流用於清潔目的的小開口86及用於刷洗物件的刷子85。噴流藉由電腦觸動閥(未顯示)來控制。食指單元83的指尖設計成可圍繞關節82沿軸線A1旋轉,以使刷子85可從其原始位置轉動180度。FIG. 6 is a side view of the mechanical right
圖7是機械右手中指單元90的側視圖。如圖所示,中指單元的尖端結合由可撓性樹脂製成的橡膠墊87及透過氣動管96連接至空氣噴射閥(未示出)的小開口88。空氣噴流可被控制以將去離子的熱或冷空氣輸送至物件,來去除任何靜電,亦在下個流程步驟之前清潔及乾燥物件。FIG. 7 is a side view of the mechanical right
圖8是機械右手無名指單元95的側視圖。當需要將物件移動至另一個位置時,其使用吸盤92來拾取物件。例如:無名指單元95可使用圖8中的吸盤92拾取圖4中的隱形眼鏡70,並將其放置在圖11中的基座44上,在圖11中的機械左手將其自身適當地放置在圖1中的影像系統18下方以用於隱形眼鏡檢驗,隨後將其自身呈現至圖8中的機械右手手指單元95,以從圖11中的基座44拾取隱形眼鏡70並將其放置在諸如容器或托盤的另一位置。經由電腦控制閥(未示出)透過管89,在圖8中的92產生吸入壓力。FIG. 8 is a side view of the mechanical right-hand
在圖9中,機械右手小指單元20的側視圖示出適當地整合至底座的微型馬達25。可更換的轉子或工具頭使其可完成多項任務。In Figure 9, a side view of the mechanical right hand
在本發明的第二具體實施例中,圖5a示出可配置的開瓶器40,其適當地整合至多功能機械右手的手掌區域中,其提供順時針及逆時針方向的旋轉動作,結合動力及扭力控制使瓶蓋可以被鬆開或擰緊。開瓶器40的設計係為迎合不同及多種型式的瓶蓋輪廓。瓶蓋打開方法在圖10中示出,其中瓶子104的瓶蓋105與安裝在機械右手區域98上的圖5a中的旋轉式夾具40接合。此特徵可應用於任何需要轉動並結合夾具以保持及旋轉物件的任務。其他應用包括螺帽或螺栓鬆開或擰緊等。In a second embodiment of the present invention, Figure 5a shows a
在圖11中示出本發明的第三具體實施例。圖11顯示多功能機械左手的配置,其主要用於抓握及定位物件,如圖1中的40所示。手掌與可選的光學相機43相結合,在需要時使其可進行精確對準及追蹤。其亦可以在手掌區域容納基座44(圖11)以保持及呈現在圖5a中的機械右手無名指單元95的圖5a中的吸盤92放置的隱形眼鏡,用於圖1中的影像系統18進行檢驗。品質檢測特徵可包括但不限於瑕疵(諸如撕裂、氣泡及污染)、尺寸量測(諸如直徑、鏡片厚度及反射力檢測)。手指單元41、46、47、48及49尖端處的橡膠墊可包括霍爾效應感測器、生物辨識感測器及特定流程所需的其他任選的感測器。機械右手,機械左手與彼此的能力密切協調工作,增加了在自動化不同流程中非常重要的能力,此非相關技藝可實現的。A third specific embodiment of the present invention is shown in FIG. 11 . FIG. 11 shows the configuration of the left hand of the multifunctional robot, which is mainly used for grasping and positioning objects, as shown at 40 in FIG. 1 . The palm is combined with an optional
在本發明的第四具體實施例中,描述能夠在玻璃檢驗產業中實施的配置。圖11中的機械左手相機43與機械右手在圖1中的影像系統單元18配合,可用於檢驗玻璃物件(例如:手機螢幕或邊框玻璃)的瑕疵及尺寸以確定玻璃是否有瑕疵。In a fourth embodiment of the present invention, a configuration that can be implemented in the glass inspection industry is described. The mechanical left-
在本發明的第五具體實施例中,可在外科配件製造產業中實施一種配置,其中準確度及衛生至為重要且強制性的。配件可包括但不限於心胸器材、精密顯微手術用心臟瓣膜等。製造後,同一組機器人可用於實施品質保證流程,以在發送給客戶之前檢驗所製造的產品。In a fifth embodiment of the present invention, an arrangement can be implemented in the surgical accessory manufacturing industry where accuracy and hygiene are paramount and mandatory. Accessories may include, but are not limited to, cardiothoracic devices, heart valves for precision microsurgery, and the like. After manufacture, the same set of robots can be used to implement a quality assurance process to inspect the manufactured products before sending them to customers.
在本發明的第六具體實施例中,為了分類及裝箱之目的可以實現一種配置,其中機械手適用於根據一套預定規則讀取及解讀諸如信封、盒子及容器的包裝上之印刷資訊。例如。多功能機械手可適用於郵政部門及倉儲業,根據郵遞區號對包裹進行分類及裝箱。In a sixth embodiment of the present invention, an arrangement may be implemented for sorting and boxing purposes in which a robot is adapted to read and interpret printed information on packages such as envelopes, boxes and containers according to a set of predetermined rules. E.g. The multifunctional manipulator can be used in the postal department and the warehousing industry to sort and pack packages according to the zip code.
具有內建人工智慧的多功能機械手,能夠以使用不同配置的機械手替換整個機械手或替換一組特定的機械手指單元,來重新自行配置,無需任何人工干預。此特徵使機械手能夠在需要為新應用進行操作或需要在同一應用中實施修改過的過程時,自行擴展及適應。透過標準化介面(圖5及圖5a中的22及圖11中的42)達成的更換性及互通性功能,使機械手的可重構性變得簡單,能夠在相同或不同的操作條件下快速及簡易地被採用到新流程中,這先前技術中是不可能的。A multifunctional manipulator with built-in artificial intelligence capable of reconfiguring itself without any human intervention by replacing the entire manipulator with a different configured manipulator or by replacing a specific set of robotic finger units. This feature enables the robot to expand and adapt itself as it needs to operate for a new application or to implement a modified process within the same application. The interchangeability and interoperability functions achieved through standardized interfaces (22 in Fig. 5 and Fig. 5a and 42 in Fig. 11) simplify the reconfigurability of the manipulator, enabling rapid operation under the same or different operating conditions and easy adoption into new processes, which was not possible in the prior art.
參考圖12,該方法的流程從100啟動,其中泡罩包裝內的隱形眼鏡將被移除及檢驗。在步驟102中,圖1中的泡罩包裝45在圖1中的影像系統18下方呈現,以識別包裝輪廓並定位圖1中的泡罩箔片65的邊緣。在圖12的步驟104中確定的位置資訊被傳送到步驟106中的電腦系統(未示出),其指示圖1中的機械右手20將圖1中的馬達軸30與圖1中的泡罩箔片65接合。在步驟108完成箔片接合。若未完成,則該流程在步驟106重新開始以重試箔片接合流程。在步驟110中,圖1中的馬達30開始沿順時針方向旋轉,同時將馬達組件移向泡罩的後端,並且在該流程中剝離圖1中的泡罩箔片65直至其與圖1中的泡罩包裝50頂側完全分離。在機械右手的下一個步驟112中,丟棄泡罩箔片,而機械右手移動至下一個步驟114。在步驟114中,影像系統命令機械右手從圖1中的泡罩包裝50中拾取隱形眼鏡並將其放置在圖11中的基座44上,用於圖1中的影像系統18來檢驗鏡片。影像系統基於一套規則對隱形眼鏡進行特性分析,並且在步驟115中傳送結果至機械右手,其隨後從基座拾取隱形眼鏡。在步驟117中排序發生之後,於步驟115中將多個結果整合並在116進行傳送。隱形眼鏡從圖11中的基座44被拾取並基於步驟118中的決定放入不同的容器中至容器120-124中。需要注意的是,容器類別的數量可能因品質保證系統的配置而異。在步驟119中丟棄機械左手中空的泡罩後,該流程在步驟126結束。Referring to Figure 12, the flow of the method starts at 100, where the contact lenses within the blister pack are to be removed and inspected. In
多功能機械手及其相關手指單元的獨特設計使其能夠實現所有可能的動作及移動,包括物件的抓握、保持、清潔、刷洗、計量、拾取及放置、打開及關閉多種類型的容器蓋,使其不僅可被採用在品質檢測流程中,亦可被採用在對精確性、可靠性、一致性及衛生至為重要的製程中。The unique design of the multifunctional manipulator and its associated finger units enables it to realize all possible actions and movements, including grasping, holding, cleaning, brushing, metering, picking and placing, opening and closing of many types of container lids, It can be used not only in quality inspection processes, but also in processes where accuracy, reliability, consistency and hygiene are critical.
以上描述根據本發明具體實施例的多功能機械手,但本發明不限於上述具體實施例,且可包括在不脫離其精神的範圍內適當地做出的各種修改。The multifunctional manipulator according to the specific embodiment of the present invention is described above, but the present invention is not limited to the above-described specific embodiment, and may include various modifications as appropriate within a range not departing from the spirit thereof.
10:相機
12:光學透鏡
15:照明模組
18:影像系統
20:多功能機械手;小指單元
22:驅動部
25:微型馬達
28:方向
30:軸
40:多功能機械手;旋轉夾具/開瓶器
41:手指單元
42:卡扣式極化連接器
43:相機
44:基座
45:泡罩包裝
46~49:手指單元
50:隱形眼鏡盒/泡罩包裝
60:泡罩箔片
65:泡罩箔片(邊緣)
70:隱形眼鏡
80:拇指
81:管
82:橡膠適配器;關節
83:食指單元
84:橡膠夾具;橡膠墊
85:刷子
86:開口
87:橡膠夾具
88:開口
89:管
90:中指單元
92:吸盤
95:無名指單元
96:氣動管
98:支撐部
100:步驟
102:步驟
104:瓶子;步驟
105:瓶蓋
106~119:步驟
120~124:容器
126:步驟
10: Camera
12: Optical lens
15: Lighting module
18: Imaging system
20: Multifunctional manipulator; little finger unit
22: Drive Department
25: Micro Motor
28: Directions
30: Shaft
40: Multifunctional manipulator; Rotary gripper/corkscrew
41: Finger unit
42: Snap-in polarized connector
43: Camera
44: Pedestal
45:
本發明的上述特徵及優點,在參酌以下實施本發明最佳方式的詳細說明並結合附圖,將變得更為明顯,其中: 圖1示出根據第一具體實施例的本發明的配置。 圖2是一典型的空的隱形眼鏡泡罩包裝之等角視圖。 圖3是包含隱形眼鏡的氣密密封泡罩包裝的等角視圖,其中機械右手馬達軸與泡罩箔片的邊緣接合。 圖4是泡罩包裝的等角視圖,其泡罩箔片被剝離以露出隱形眼鏡。 圖5是根據第一具體實施例的多功能機械右手背面的視角。 圖5a是根據第一具體實施例的多功能機械右手正面(顯示手掌)的另一視角。 圖6是根據第一具體實施例的多功能機械右手食指單元的側視圖。 圖7是根據第一具體實施例的多功能機械右手中指單元的側視圖。 圖8是根據第一具體實施例的多功能機械右手無名指單元的側視圖。 圖9是根據第一具體實施例的多功能機械右手小指單元的側視圖。 圖10是根據第二具體實施例的多功能機械右手的視角。 圖11是根據第一具體實施例的多功能機械左手的另一視角。 圖12示出根據第一具體實施例的隱形眼鏡檢驗及特性分析流程的步驟之流程圖。 The above-described features and advantages of the present invention will become more apparent upon consideration of the following detailed description of the best mode for carrying out the invention, in conjunction with the accompanying drawings, wherein: FIG. 1 shows the configuration of the present invention according to the first specific embodiment. Figure 2 is an isometric view of a typical empty contact lens blister package. Figure 3 is an isometric view of a hermetically sealed blister pack containing a contact lens with a mechanical right hand motor shaft engaged with the edge of the blister foil. Figure 4 is an isometric view of a blister pack with the blister foil peeled away to reveal a contact lens. FIG. 5 is a perspective view of the back of the right hand of the multifunctional machine according to the first specific embodiment. Figure 5a is another perspective of the front of the right hand of the multifunctional machine (showing the palm) according to the first specific embodiment. 6 is a side view of the right index finger unit of the multifunctional mechanical machine according to the first specific embodiment. FIG. 7 is a side view of the right middle finger unit of the multifunctional mechanical machine according to the first specific embodiment. 8 is a side view of the right ring finger unit of the multifunctional mechanical right hand according to the first specific embodiment. FIG. 9 is a side view of a multifunctional mechanical right little finger unit according to the first specific embodiment. FIG. 10 is a perspective view of the right hand of the multifunctional machine according to the second specific embodiment. FIG. 11 is another view of the left hand of the multifunctional mechanical robot according to the first specific embodiment. FIG. 12 is a flow chart showing the steps of the contact lens inspection and characterization process according to the first embodiment.
10:相機 10: Camera
18:影像系統 18: Imaging system
12:光學透鏡 12: Optical lens
15:照明模組 15: Lighting module
20:多功能機械手 20: Multifunctional manipulator
25:微型馬達 25: Micro Motor
30:軸 30: Shaft
40:多功能機械手 40: Multifunctional manipulator
42:卡扣式極化連接器 42: Snap-in polarized connector
50:隱形眼鏡盒/泡罩包裝 50: Contact Lens Case/Blister Pack
65:泡罩箔片(邊緣) 65: Blister Foil (Edge)
Claims (15)
Applications Claiming Priority (2)
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SG10202008588S | 2020-09-03 | ||
SG10202008588S | 2020-09-03 |
Publications (1)
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TW202218830A true TW202218830A (en) | 2022-05-16 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW110132828A TW202218830A (en) | 2020-09-03 | 2021-09-03 | Adaptable multifunction robotic hands |
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US (1) | US20220063111A1 (en) |
JP (1) | JP7343917B2 (en) |
KR (1) | KR20220030914A (en) |
CN (1) | CN114131636A (en) |
DE (1) | DE102021209655A1 (en) |
TW (1) | TW202218830A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11534923B1 (en) * | 2019-12-09 | 2022-12-27 | Amazon Technologies, Inc. | Robotic manipulation and frame sensor placement for in-motion object modeling and identification |
KR102553914B1 (en) * | 2023-03-16 | 2023-07-11 | 주식회사 테솔로 | Finger device of robot arm |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4313125B2 (en) * | 2003-09-12 | 2009-08-12 | 本田技研工業株式会社 | Robot hand |
US9616580B2 (en) * | 2012-05-14 | 2017-04-11 | Sarcos Lc | End effector for a robotic arm |
US8936290B1 (en) * | 2012-08-29 | 2015-01-20 | Sandia Corporation | Robotic hand with modular extensions |
JP2014076522A (en) * | 2012-10-11 | 2014-05-01 | Seiko Epson Corp | Robot hand and robot device |
US20140197652A1 (en) * | 2013-01-15 | 2014-07-17 | Precision Machinery Research & Development Center | End effector module |
JP5966956B2 (en) * | 2013-02-05 | 2016-08-10 | トヨタ自動車株式会社 | Robot hand |
JP2016203264A (en) * | 2015-04-15 | 2016-12-08 | 株式会社豊田自動織機 | Robot hand |
CN106625734B (en) * | 2016-09-28 | 2019-04-02 | 东北农业大学 | A kind of drive lacking flexible terminal actuator for imitating birds claw for special-shaped melon and fruit |
WO2019108952A1 (en) * | 2017-12-01 | 2019-06-06 | Bastian Solutions, Llc | End effector |
WO2019175675A2 (en) * | 2019-07-01 | 2019-09-19 | Wasfi Alshdaifat | Dr robot medical artificial intelligence robotic arrangement |
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- 2021-09-02 US US17/465,534 patent/US20220063111A1/en active Pending
- 2021-09-02 JP JP2021143253A patent/JP7343917B2/en active Active
- 2021-09-03 TW TW110132828A patent/TW202218830A/en unknown
- 2021-09-03 CN CN202111032848.9A patent/CN114131636A/en active Pending
- 2021-09-03 KR KR1020210117632A patent/KR20220030914A/en active Search and Examination
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JP7343917B2 (en) | 2023-09-13 |
US20220063111A1 (en) | 2022-03-03 |
JP2022043005A (en) | 2022-03-15 |
KR20220030914A (en) | 2022-03-11 |
DE102021209655A1 (en) | 2022-03-03 |
CN114131636A (en) | 2022-03-04 |
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