TW202217864A - Flame retardant cable including at least one conductor, at least one insulating layer, a shielding layer and a flame-retardant braided layer - Google Patents

Flame retardant cable including at least one conductor, at least one insulating layer, a shielding layer and a flame-retardant braided layer Download PDF

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TW202217864A
TW202217864A TW109136682A TW109136682A TW202217864A TW 202217864 A TW202217864 A TW 202217864A TW 109136682 A TW109136682 A TW 109136682A TW 109136682 A TW109136682 A TW 109136682A TW 202217864 A TW202217864 A TW 202217864A
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flame
conductor
layer
retardant
shielding layer
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TW109136682A
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Chinese (zh)
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吳家鑫
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今晧實業股份有限公司
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Abstract

The present invention relates to a flame retardant cable, which includes at least one conductor; at least one insulating layer, which covers the conductor in an axial direction of the conductor a material of the insulating layer being perfluoroethylene propylene copolymer (FEP); a shielding layer, which covers an outside of the insulating layer in the axial direction of the conductor, a material of the shielding layer being tinned copper; and a flame-retardant braided layer, which covers an outside of the shielding layer in the axial direction of the conductor, a material of the flame-retardant braided layer being polyphenylene sulfide (PPS). By using the heat resistance of the insulating layer, the oxidation resistance of the shielding layer and the flame retardancy of the flame retardant braided layer for covering the conductor, the present invention can be normally operated in a high temperature environment, and the wire also has the effect of high temperature resistance and flame retardancy.

Description

防燃性電纜Flameproof cable

本發明係涉及一種電纜,尤指一種包覆有多層防燃材質之電纜。The present invention relates to a cable, especially a cable covered with multiple layers of fire-resistant materials.

現有技術的線纜,尤指用於USB的線纜,其中有一種如中國發明公開號CN111326282A之超柔性線纜,其包括複數組金屬芯線,各金屬芯線的外圍沿軸向方向延伸有柔性保護層,柔性保護層的材料為超柔橡塑合金彈性體或矽膠,具有製造成本低、良好的柔和性及耐候性。Cables in the prior art, especially cables for USB, there is a super-flexible cable such as Chinese Invention Publication No. CN111326282A, which includes a plurality of metal core wires, and the periphery of each metal core wire extends along the axial direction with flexible protection. The material of the flexible protective layer is super-flexible rubber-plastic alloy elastomer or silicone, which has low manufacturing cost, good softness and weather resistance.

然而,當前述的線纜用於高溫的環境時,因為其材質並無良好的絕熱性,容易導致訊號在傳輸的過程中受到干擾,亦或是線材產生熔融的狀態;因此,現有技術的線纜,其整體構造存在有如前述的問題及缺點,實有待加以改良。However, when the aforementioned cable is used in a high temperature environment, because its material does not have good thermal insulation, it is easy to cause the signal to be disturbed during the transmission process, or the wire may be melted; therefore, the prior art cable The overall structure of the cable has the aforementioned problems and shortcomings, and needs to be improved.

有鑒於現有技術的不足,本發明提供一種防燃性電纜,其藉由於導體外包覆具耐高溫及防燃功效之材質達到防燃之目的。In view of the deficiencies of the prior art, the present invention provides a flame-proof cable, which achieves the purpose of flame-proof by covering the conductor with a material with high temperature resistance and flame-proof effect.

為達上述之發明目的,本發明所採用的技術手段為設計一種防燃性電纜,其包含: 至少一導體; 至少一絕緣層,其沿該導體的軸向方向包覆於該導體,該絕緣層的材質為全氟乙烯丙烯共聚物(FEP); 一遮蔽層,其沿該導體的軸向方向包覆於該絕緣層外,該遮蔽層的材質為鍍錫銅; 一阻燃編織層,其沿該導體的軸向方向包覆於該遮蔽層外,該阻燃編織層的材質為聚苯硫醚(PPS)。 In order to achieve the above-mentioned purpose of the invention, the technical means adopted in the present invention is to design a flame-proof cable, which includes: at least one conductor; at least one insulating layer covering the conductor along the axial direction of the conductor, and the material of the insulating layer is perfluoroethylene propylene copolymer (FEP); a shielding layer covering the insulating layer along the axial direction of the conductor, and the shielding layer is made of tinned copper; A flame-retardant braided layer covers the shielding layer along the axial direction of the conductor, and the material of the flame-retardant braided layer is polyphenylene sulfide (PPS).

進一步而言,所述之防燃性電纜,其中該絕緣層以熱塑性彈性體(TPE)替代該全氟乙烯丙烯共聚物(FEP)。Further, in the flame-retardant cable, the insulating layer is replaced by a thermoplastic elastomer (TPE) for the perfluoroethylene propylene copolymer (FEP).

進一步而言,所述之防燃性電纜,其中該導體為鍍錫銅線。Further, in the flame-retardant cable, the conductor is a tinned copper wire.

本發明的優點在於,藉由絕緣層的耐熱性、遮蔽層的抗氧化性及阻燃編織層的防燃性包覆導體,達到本發明除了在高溫環境下可正常運作外,線材亦具有耐高溫且防燃之功效;且絕緣層可以熱塑性彈性體(TPE)替代全氟乙烯丙烯共聚物(FEP),亦可達到耐高溫及防燃之功效。The advantage of the present invention is that, by virtue of the heat resistance of the insulating layer, the oxidation resistance of the shielding layer, and the flame resistance of the flame retardant braided layer, the conductor can be normally operated in a high temperature environment, and the wire also has resistance to High temperature and flame retardant effect; and the insulating layer can replace perfluoroethylene propylene copolymer (FEP) with thermoplastic elastomer (TPE), and can also achieve high temperature resistance and flame retardant effect.

以下配合圖式以及本發明之較佳實施例,進一步闡述本發明為達成預定發明目的所採取的技術手段。The technical means adopted by the present invention to achieve the predetermined purpose of the invention are further described below with reference to the drawings and preferred embodiments of the present invention.

請參閱圖1所示,本發明第一實施例之防燃性電纜,其包含一導體10、一絕緣層20、一遮蔽層30及一阻燃編織層40。Please refer to FIG. 1 , the flame-retardant cable according to the first embodiment of the present invention includes a conductor 10 , an insulating layer 20 , a shielding layer 30 and a flame-retardant braided layer 40 .

請參閱圖1及圖2所示,導體10為具有傳導訊號功效之金屬線材,在本實施例中材質為鍍錫銅線,但不以此為限,任何具有傳導訊號功效之線材皆可。Please refer to FIG. 1 and FIG. 2 , the conductor 10 is a metal wire with the function of conducting signal, in this embodiment, the material is tinned copper wire, but not limited to this, any wire with the function of conducting signal can be used.

絕緣層20沿導體10的軸向方向包覆於導體10的外環側,絕緣層20的材質為全氟乙烯丙烯共聚物(Fluorinated ethylene propylene, 簡稱FEP),其為具有耐高溫(正常連續使用溫度範圍為-85℃~200℃)、抗拉强度高及耐磨性高等特性的工程塑料,但不以此為限,在其他實施例中可替換為熱塑性彈性體(Thermoplastic elastomer, 簡稱TPE),其同樣具有耐高溫、抗拉强度高及耐磨性高等特性,前述全氟乙烯丙烯共聚物及熱塑性彈性體皆為現有技術之原料,故不詳述。The insulating layer 20 covers the outer ring side of the conductor 10 along the axial direction of the conductor 10. The insulating layer 20 is made of perfluoroethylene propylene copolymer (Fluorinated ethylene propylene, referred to as FEP), which has high temperature resistance (normal continuous use). The temperature range is -85℃~200℃), high tensile strength and high wear resistance of engineering plastics, but not limited to this, in other embodiments can be replaced with thermoplastic elastomer (Thermoplastic elastomer, referred to as TPE) , which also has the characteristics of high temperature resistance, high tensile strength and high wear resistance. The aforementioned perfluoroethylene propylene copolymer and thermoplastic elastomer are the raw materials of the prior art, so they will not be described in detail.

遮蔽層30的材質為鍍錫銅,詳言之,為由鍍錫銅編織而成的網材,遮蔽層30沿導體10的軸向方向包覆於絕緣層20外,鍍錫銅具有良好的抗氧化特性,但不以此為限,遮蔽層亦可為螺旋圈繞材,且材質可替換為鍍銀銅,任何能達到用於防止電磁干擾(Electromagnetic Interference, 簡稱EMI)之功效的材料皆可。The material of the shielding layer 30 is tin-plated copper. In detail, it is a mesh woven from tin-plated copper. The shielding layer 30 covers the insulating layer 20 along the axial direction of the conductor 10. Anti-oxidation properties, but not limited to this, the shielding layer can also be a spiral wound material, and the material can be replaced with silver-plated copper, any material that can achieve the effect of preventing electromagnetic interference (Electromagnetic Interference, referred to as EMI) is all Can.

阻燃編織層40的材質為聚苯硫醚(Polyphenylene sulfide, 簡稱PPS),詳言之,為由聚苯硫醚絲編織而成的網材,阻燃編織層40沿導體10的軸向方向包覆於遮蔽層30外,聚苯硫醚為現有技術具有耐高溫且防燃之原料,故不詳述。The material of the flame-retardant braided layer 40 is polyphenylene sulfide (PPS), in detail, it is a mesh material woven from polyphenylene sulfide wire, and the flame-retardant braided layer 40 is along the axial direction of the conductor 10 . Coated outside the shielding layer 30, polyphenylene sulfide is a high-temperature-resistant and flame-resistant raw material in the prior art, so it will not be described in detail.

本發明整體結構為多層次的線材,參閱圖2的剖面圖可知由內而外依序為導體10、絕緣層20、遮蔽層30及阻燃編織層40的環狀層疊結構,藉由絕緣層20的耐熱性、遮蔽層30的抗氧化性及阻燃編織層40的防燃性包覆導體10,達到本發明除了在高溫環境下可正常運作外,線材亦具有耐高溫且防燃之功效。The overall structure of the present invention is a multi-layered wire. Referring to the cross-sectional view of FIG. 2, it can be seen that from the inside to the outside, it is a ring-shaped laminated structure of a conductor 10, an insulating layer 20, a shielding layer 30 and a flame-retardant braided layer 40. The heat resistance of 20, the oxidation resistance of the shielding layer 30, and the flame resistance of the flame retardant braided layer 40, the coated conductor 10 achieves that the present invention not only can operate normally in a high temperature environment, but also has the effect of high temperature resistance and flame resistance. .

請參閱圖3及圖4所示,為本發明的第二實施例,其中遮蔽層30A及阻燃編織層40A皆與第一實施例相同,主要差異在於具有複數導體10A及複數絕緣層20A,詳言之,即遮蔽層30A內包覆有複數具有絕緣層20A之導體10A,使得本發明構成一多芯線電纜,可應用於如USB2.0規格之線材。Please refer to FIG. 3 and FIG. 4 , which are the second embodiment of the present invention, wherein the shielding layer 30A and the flame-retardant braided layer 40A are the same as the first embodiment, and the main difference is that there are multiple conductors 10A and multiple insulating layers 20A, Specifically, the shielding layer 30A is covered with a plurality of conductors 10A with the insulating layer 20A, so that the present invention constitutes a multi-core cable, which can be applied to wires of USB 2.0 specifications.

以上所述僅是本創作之較佳實施例而已,並非對本創作做任何形式上的限制,雖然本創作已以較佳實施例揭露如上,然而並非用以限定本創作,任何所屬技術領域中具有通常知識者,在不脫離本創作技術方案的範圍內,當可利用上述揭示的技術內容作出些許更動或修飾作為等同變化的等效實施例,但凡是未脫離本創作技術方案的內容,依據本創作的技術實質對以上實施例所做的任何簡單修改、等同變化與修飾,均仍屬於本創作技術方案的範圍內。The above description is only the preferred embodiment of the present creation, and does not limit the present creation in any form. Although the present creation has been disclosed as above with the preferred embodiments, it is not intended to limit the present creation. Those of ordinary knowledge, without departing from the scope of the technical solution of this creation, can make some changes or modifications by using the technical content disclosed above as equivalent embodiments of equivalent changes, provided that any content that does not depart from the technical solution of this creation, according to this The technical essence of the creation Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the creation.

10:導體 10A:導體 20:絕緣層 20A:絕緣層 30:遮蔽層 30A:遮蔽層 40:阻燃編織層 40A:阻燃編織層 10: Conductor 10A: Conductor 20: Insulation layer 20A: Insulation layer 30: masking layer 30A: Shielding layer 40: flame retardant braid 40A: Flame Retardant Braid

圖1係本發明之第一實施例立體外觀圖。 圖2係本發明之第一實施例剖面圖。 圖3係本發明之第二實施例立體外觀圖。 圖4係本發明之第二實施例剖面圖。 FIG. 1 is a three-dimensional external view of a first embodiment of the present invention. FIG. 2 is a cross-sectional view of the first embodiment of the present invention. FIG. 3 is a perspective external view of a second embodiment of the present invention. 4 is a cross-sectional view of a second embodiment of the present invention.

10:導體 10: Conductor

20:絕緣層 20: Insulation layer

30:遮蔽層 30: masking layer

40:阻燃編織層 40: flame retardant braid

Claims (6)

一種防燃性電纜,其包含: 至少一導體; 至少一絕緣層,其沿該導體的軸向方向包覆於該導體,該絕緣層的材質為全氟乙烯丙烯共聚物(FEP); 一遮蔽層,其沿該導體的軸向方向包覆於該絕緣層外,該遮蔽層的材質為鍍錫銅; 一阻燃編織層,其沿該導體的軸向方向包覆於該遮蔽層外,該阻燃編織層的材質為聚苯硫醚(PPS)。 A flameproof cable comprising: at least one conductor; at least one insulating layer covering the conductor along the axial direction of the conductor, and the material of the insulating layer is perfluoroethylene propylene copolymer (FEP); a shielding layer covering the insulating layer along the axial direction of the conductor, and the shielding layer is made of tinned copper; A flame-retardant braided layer covers the shielding layer along the axial direction of the conductor, and the material of the flame-retardant braided layer is polyphenylene sulfide (PPS). 如請求項1所述之防燃性電纜,其中該絕緣層的材質以熱塑性彈性體(TPE)替代該全氟乙烯丙烯共聚物(FEP)。The flame-retardant cable according to claim 1, wherein the material of the insulating layer is a thermoplastic elastomer (TPE) instead of the perfluoroethylene propylene copolymer (FEP). 如請求項1所述之防燃性電纜,其中該遮蔽層的材質以鍍銀銅替代該鍍錫銅。The flame-retardant cable according to claim 1, wherein the material of the shielding layer is silver-plated copper instead of the tin-plated copper. 如請求項1至3中任一項所述之防燃性電纜,其中該導體為鍍錫銅線。The flame-retardant cable according to any one of claims 1 to 3, wherein the conductor is a tinned copper wire. 如請求項4所述之防燃性電纜,其中該遮蔽層為編織網材。The flame-retardant cable according to claim 4, wherein the shielding layer is a braided mesh material. 如請求項4所述之防燃性電纜,其中該遮蔽層為螺旋圈繞材。The flame-retardant cable according to claim 4, wherein the shielding layer is a spiral coil winding material.
TW109136682A 2020-10-22 2020-10-22 Flame retardant cable including at least one conductor, at least one insulating layer, a shielding layer and a flame-retardant braided layer TW202217864A (en)

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TW109136682A TW202217864A (en) 2020-10-22 2020-10-22 Flame retardant cable including at least one conductor, at least one insulating layer, a shielding layer and a flame-retardant braided layer

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