TW202216831A - Adhesive layer forming composition, method of manufacturing and processing of laminate - Google Patents

Adhesive layer forming composition, method of manufacturing and processing of laminate Download PDF

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TW202216831A
TW202216831A TW110138143A TW110138143A TW202216831A TW 202216831 A TW202216831 A TW 202216831A TW 110138143 A TW110138143 A TW 110138143A TW 110138143 A TW110138143 A TW 110138143A TW 202216831 A TW202216831 A TW 202216831A
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adhesive layer
acid
group
composition
support
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内田一幸
吉村和明
滑川崇平
佐藤恵
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日商日鐵化學材料股份有限公司
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • C09J163/10Epoxy resins modified by unsaturated compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B43/00Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
    • B32B43/006Delaminating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/08Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
    • C08F290/14Polymers provided for in subclass C08G
    • C08F290/141Polyesters; Polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/66Polyesters containing oxygen in the form of ether groups
    • C08G63/668Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/676Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/29Laminated material
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/416Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/50Additional features of adhesives in the form of films or foils characterized by process specific features
    • C09J2301/502Additional features of adhesives in the form of films or foils characterized by process specific features process for debonding adherents

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Laminated Bodies (AREA)
  • Adhesive Tapes (AREA)

Abstract

An object of the present invention is to provide a composition for forming an adhesive layer having excellent laser processability, and a method for manufacturing and processing a laminate having an adhesive layer containing the composition for forming the adhesive layer. The composition for forming an adhesive layer of the present invention makes it possible to separate a support and an adherend from the laminated body by irradiating light from the support side in the laminated body provided with the adhesive layer between the support that transmits light and the adherend, wherein the energy value of the lowest excited triplet state (T1) calculated by quantum chemistry calculation of the (A) unsaturated group-containing alkali-soluble resin contained in the above composition is 2.90 eV or less. The method for manufacturing the laminated body of the present invention contains: a step of forming an adhesive layer containing the above-mentioned adhesive layer forming composition on the surface of either one or both of the support and the adherend, and a step of adhering the support and the adherend through the formed adhesive layer. The method for processing the laminated body of the present invention contains: a step of preparing the laminated body and a step of irradiating light to separate the support and the adherend.

Description

接著劑層形成用組成物、積層體的製造方法及處理方法 Composition for forming adhesive layer, method for producing layered product, and method for processing

本發明係關於一種接著劑層形成用組成物、積層體的製造方法及處理方法。 The present invention relates to a composition for forming an adhesive layer, a method for producing a layered product, and a method for processing it.

近年來,隨著數位機器等的高功能化,所搭載之可撓式顯示器、半導體晶片等已薄型化,而難以利用以往的自動搬運來搬運因薄型化而強度降低之可撓式顯示器、半導體晶片等。 In recent years, with the high functionality of digital devices, etc., the flexible displays and semiconductor wafers mounted thereon have become thinner, and it is difficult to transport flexible displays and semiconductors whose strength is reduced due to thinning by conventional automatic transport. wafers etc.

因此,正檢討用以輕易地搬運經薄型化之可撓式顯示器、半導體晶片等的方法。例如,對於在玻璃基板等支撐體上具有透過接著劑層固定有半導體晶圓等被附著體之積層體,從支撐體側朝向接著劑層照射光線,藉此使接著劑層改質或分解以降低接著力,將支撐體與被附著體分離的方法。 Therefore, methods for easily transporting thinned flexible displays, semiconductor chips, and the like are under review. For example, in a laminate having an adherend such as a semiconductor wafer fixed on a support such as a glass substrate through an adhesive layer, the adhesive layer is modified or decomposed by irradiating light toward the adhesive layer from the support side. A method of lowering the adhesive force and separating the support body from the attached body.

例如,專利文獻1中記載了一種電子裝置的製層方法,其包含:將元件配置於形成有樹脂層之基板上的步驟;及藉由對樹脂層進行雷射照射,將配置於基板上之元件從上述基板分離再配置於另一基板上的步 驟。根據專利文獻1,於樹脂層使用玻璃轉移溫度與熱分解溫度的差值為150℃以下的樹脂,藉此可抑制雷射剝蝕時的樹脂軟化,故在將元件從基板分離時,可減少發生從軟化之部分所產生之碎屑。 For example, Patent Document 1 describes a method for producing a layer of an electronic device, which includes: a step of arranging elements on a substrate on which a resin layer is formed; The step of separating the components from the above-mentioned substrate and placing them on another substrate step. According to Patent Document 1, a resin having a difference between the glass transition temperature and the thermal decomposition temperature of 150° C. or less is used for the resin layer, whereby softening of the resin during laser ablation can be suppressed, so that when the element is separated from the substrate, it is possible to reduce the occurrence of Crumbs from softened parts.

又,專利文獻2中記載了一種對象物的處理方法,其包含:形成具有支撐體、暫時固定材料(分離層及接著劑層)及處理對象物之積層體的步驟;將對象物進行加工並移動積層體的步驟;對分離層照射光線的步驟;及將支撐體與對象物分離的步驟。根據專利文獻2,上述分離層吸收光線而分解或改質,進而可將支撐體對象物分離。 In addition, Patent Document 2 describes a method for treating an object, which includes the steps of forming a layered body including a support, a temporary fixing material (a separation layer and an adhesive layer), and the object to be treated; The step of moving the layered body; the step of irradiating the separation layer with light; and the step of separating the support body from the object. According to Patent Document 2, the separation layer absorbs light to be decomposed or reformed, and further, the support object can be separated.

又,專利文獻3中記載了一種方法,該方法係在具有支撐體、被支撐基板、配置於被支撐基板中由支撐體所支撐之側的面上的接著層、及配置於支撐基板與被支撐基板之間的分離層的積層體中,對分離層照射光線,使分離層所包含之聚合物改質,將支撐體從被支撐基板分離。根據專利文獻3,上述分離層經照射光線進行改質而失去接著性,故可輕易地將支撐基板與被支撐基板分離。 In addition, Patent Document 3 describes a method including a support body, a substrate to be supported, an adhesive layer arranged on the surface of the substrate to be supported on the side supported by the support body, and an adhesive layer arranged on the support substrate and the substrate to be supported. In the laminate of the separation layers between the support substrates, the separation layer is irradiated with light to modify the polymer contained in the separation layer, and the support body is separated from the substrate to be supported. According to Patent Document 3, the separation layer is modified by irradiating light to lose its adhesiveness, so that the supporting substrate and the substrate to be supported can be easily separated.

[先前技術文獻] [Prior Art Literature]

[專利文獻] [Patent Literature]

[專利文獻1]國際公開第2016/158264號 [Patent Document 1] International Publication No. 2016/158264

[專利文獻2]國際公開第2017/056662號 [Patent Document 2] International Publication No. 2017/056662

[專利文獻3]日本專利第5580800號公報 [Patent Document 3] Japanese Patent No. 5580800

然而,根據本案發明人等的見解,專利文獻1至3所記載之積層體無法得到期望的雷射加工性。 However, according to the findings of the inventors of the present application, the laminates described in Patent Documents 1 to 3 cannot obtain desired laser processability.

本發明係鑒於此點而完成,其目的在於提供一種雷射加工性優異的接著劑層形成用組成物、具有包含該接著劑層形成用組成物之接著劑層的積層體的製造方法及處理方法。 The present invention has been made in view of this point, and an object of the present invention is to provide a composition for forming an adhesive layer excellent in laser processability, a method for producing a laminate having an adhesive layer including the composition for forming an adhesive layer, and processing method.

本案發明人等為了解決在上述積層體的形成中所使用之接著劑層的課題而進行研究的結果,發現包括含不飽和基之鹼可溶性樹脂的接著劑層形成用組成物適合作為接著劑層,進而完成本發明。 As a result of studies conducted by the present inventors to solve the problems of the adhesive layer used in the formation of the above-mentioned laminate, they found that a composition for forming an adhesive layer comprising an unsaturated group-containing alkali-soluble resin is suitable as an adhesive layer , and then complete the present invention.

本發明之接著劑層形成用組成物,係在使光線穿透之支撐體與被附著體之間具備接著劑層的積層體中,藉由從前述支撐體側照射光線,可將前述支撐體與前述被附著體從前述積層體分離的接著劑層形成用組成物,前述接著劑層形成用組成物包含(A)含不飽和基之鹼可溶性樹脂作為必要成分,前述(A)含不飽和基之鹼可溶性樹脂藉由量子化學計算所算出的最低激發三重態(T1)之能量值為2.90eV以下。 The composition for forming an adhesive layer of the present invention is in a laminate having an adhesive layer between a support through which light penetrates and a to-be-attached body, and the support can be irradiated with light from the support side. The adhesive layer-forming composition separated from the adherend and the layered body, the adhesive layer-forming composition comprising (A) an unsaturated group-containing alkali-soluble resin as an essential component, and the (A) unsaturated group-containing The energy value of the lowest excited triplet state (T1) calculated by quantum chemical calculation of the alkali-soluble resin of the base is 2.90 eV or less.

本發明之積層體的製造方法包含:在支撐體及被附著體之任一者或兩者的表面,使用上述接著劑層形成用組成物形成接著劑層的步驟;及透過前述所形成之接著劑層,使前述支撐體與前述被附著體接著的步驟。 The manufacturing method of the laminated body of the present invention includes the steps of forming an adhesive layer on the surface of either or both of the support and the adherend using the above-mentioned composition for forming an adhesive layer; A step of adhering the support body and the adherend to the agent layer.

本發明之積層體的處理方法包含:準備具有支撐體、接著劑層及被附著體之積層體的步驟;及照射光線而將前述支撐體與前述被附著體分離的步驟;其中,前述支撐體係使波長為10nm以上400nm以下的光穿透,前述積層體中,藉由對前述接著劑層照射光線,可將前述支撐體與前述被附著體分離。 The processing method of the layered body of the present invention includes: a step of preparing a layered body having a support, an adhesive layer and an adherend; and a step of irradiating light to separate the support and the adherend; wherein the support system Light having a wavelength of 10 nm or more and 400 nm or less is allowed to pass therethrough, and in the laminate, the support and the adherend can be separated by irradiating the adhesive layer with light.

根據本發明,可提供一種雷射加工性優異的接著劑層形成用組成物、具有包含該接著劑層形成用組成物之接著劑層的積層體的製造方法及處理方法。 ADVANTAGE OF THE INVENTION According to this invention, the composition for adhesive layer formation excellent in laser workability, the manufacturing method and the processing method of the laminated body which has an adhesive bond layer containing this composition for adhesive layer formation can be provided.

以下,說明本發明之實施型態,但本發明並不限定於以下實施型態。此外,在本發明中,關於各成分的含量,小數點後第一位為0時,有省略小數點以下的記載的情形。 Hereinafter, embodiments of the present invention will be described, but the present invention is not limited to the following embodiments. In addition, in this invention, regarding the content of each component, when the 1st digit after a decimal point is 0, the description below a decimal point may be abbreviate|omitted.

1.接著劑層形成用組成物 1. Composition for forming an adhesive layer

本發明之一實施型態的接著劑層形成用組成物包含(A)含不飽和基之鹼可溶性樹脂作為必要成分。 The composition for forming an adhesive layer according to one embodiment of the present invention contains (A) an unsaturated group-containing alkali-soluble resin as an essential component.

[(A)成分] [(A) Ingredient]

屬於(A)成分的含不飽和基之鹼可溶性樹脂較佳係於1分子中具有聚合性不飽和基及用以呈現鹼可溶性之酸基,更佳為具有聚合性不飽和基與羧基兩者。若為上述樹脂,則可廣泛使用而無特別地限定。在本發明中,(A)成分較佳為下述通式(1)所示的含不飽和基之鹼可溶性樹脂。 The unsaturated group-containing alkali-soluble resin belonging to the component (A) preferably has a polymerizable unsaturated group and an acid group for exhibiting alkali solubility in one molecule, and more preferably has both a polymerizable unsaturated group and a carboxyl group . As long as it is the said resin, it can be widely used without being specifically limited. In the present invention, the component (A) is preferably an unsaturated group-containing alkali-soluble resin represented by the following general formula (1).

Figure 110138143-A0202-12-0004-2
Figure 110138143-A0202-12-0004-2

式(1)中,Ar分別獨立地為碳數6至14之芳香族烴基,鍵結之氫原子的一部分亦可經選自由碳數1至10之烷基、碳數6至10之芳基 或芳烷基、碳數3至10之環烷基或環烷基烷基、碳數1至5之烷氧基及鹵基所構成之群組中的取代基所取代。R1分別獨立地為碳數2至4之伸烷基,l分別獨立地為0至3的數值。G分別獨立地為(甲基)丙烯醯基、下述通式(2)或下述通式(3)所示之取代基,Y為4價之羧酸殘基。Z分別獨立地為氫原子或下述通式(4)所示之取代基,1個以上為下述通式(4)所示之取代基。N係平均值為1至20的數值。 In formula (1), Ar is each independently an aromatic hydrocarbon group having 6 to 14 carbon atoms, and a part of the hydrogen atom to which it is bonded may be selected from an alkyl group having 1 to 10 carbon atoms and an aryl group having 6 to 10 carbon atoms. Or substituted by a substituent in the group consisting of aralkyl, cycloalkyl or cycloalkylalkyl having 3 to 10 carbons, alkoxy having 1 to 5 carbons and halogen. R 1 is each independently an alkylene group having 2 to 4 carbon atoms, and l is each independently a numerical value of 0 to 3. G is each independently a (meth)acryloyl group, a substituent represented by the following general formula (2) or the following general formula (3), and Y is a tetravalent carboxylic acid residue. Z is each independently a hydrogen atom or a substituent represented by the following general formula (4), and one or more of them are a substituent represented by the following general formula (4). The N-series average is a value from 1 to 20.

Figure 110138143-A0202-12-0005-3
Figure 110138143-A0202-12-0005-3

Figure 110138143-A0202-12-0005-4
Figure 110138143-A0202-12-0005-4

式(2)、(3)中,R2為氫原子或甲基,R3為碳數2至10的2價伸烷基或烷基伸芳基,R4為碳數2至20的2價飽和或不飽和的烴基,p為0至10的數值。 In formulas (2) and (3), R 2 is a hydrogen atom or a methyl group, R 3 is a divalent alkylene group or an alkyl aryl group having 2 to 10 carbon atoms, and R 4 is a divalent alkylene group having 2 to 20 carbon atoms Saturated or unsaturated hydrocarbyl, p is a number from 0 to 10.

Figure 110138143-A0202-12-0005-6
Figure 110138143-A0202-12-0005-6

式(4)中,W為2價或3價之羧酸殘基,m為1或2的數值。 In formula (4), W is a divalent or trivalent carboxylic acid residue, and m is a numerical value of 1 or 2.

又,上述通式(1)所示之Y較佳為至少包含1個芳香族烴基。芳香族烴基的例子包含:苯基、聯苯基、二苯甲酮基、萘基、聯苯醚基等。上述芳香族烴基中,較佳為聯苯基、二苯甲酮基或萘基。若上述Y為芳香族烴基,則樹脂(的結構單元)的LUMO(最低未佔用分子軌道)的值變小。藉此,HOMO(最高佔用分子軌道)-LUMO能隙變小,故最低激發三重態(T1)的值亦變小。 Moreover, it is preferable that Y represented by the said general formula (1) contains at least one aromatic hydrocarbon group. Examples of the aromatic hydrocarbon group include a phenyl group, a biphenyl group, a benzophenone group, a naphthyl group, a biphenyl ether group, and the like. Among the above-mentioned aromatic hydrocarbon groups, a biphenyl group, a benzophenone group or a naphthyl group is preferable. When the above-mentioned Y is an aromatic hydrocarbon group, the value of the LUMO (lowest unoccupied molecular orbital) of (the structural unit of) the resin becomes small. Thereby, the HOMO (highest occupied molecular orbital)-LUMO energy gap becomes smaller, so the value of the lowest excited triplet state (T1) also becomes smaller.

接著,詳細地說明上述通式(1)所示之(A)含不飽和基之鹼可溶性樹脂的製造方法。 Next, the method for producing the (A) unsaturated group-containing alkali-soluble resin represented by the general formula (1) will be described in detail.

首先,下述通式(5)所示的1分子內可具有幾個氧伸烷基的具有雙芳基茀骨架之環氧化物(a-1)(以下亦簡稱為「環氧化物(a-1)」),與(甲基)丙烯酸、下述通式(6)或下述通式(7)所示之(甲基)丙烯酸衍生物之任一者或兩者進行反應,得到屬於(甲基)丙烯酸環氧酯的二醇化合物。此外,上述雙芳基茀骨架較佳為雙萘酚茀骨架或雙酚茀骨架。 First, an epoxide (a-1) having a bisaryl phenylene skeleton which may have several oxyalkylene groups in one molecule represented by the following general formula (5) (hereinafter also simply referred to as "epoxide (a-1)" -1)"), react with (meth)acrylic acid, either or both of the (meth)acrylic acid derivatives represented by the following general formula (6) or the following general formula (7) to obtain A diol compound of epoxy (meth)acrylate. In addition, the above-mentioned bisaryl fluoride skeleton is preferably a bis-naphthol fluoride skeleton or a bisphenol fluoride skeleton.

Figure 110138143-A0202-12-0006-5
Figure 110138143-A0202-12-0006-5

式(5)中,Ar分別獨立地為碳數6至14之芳香族烴基,鍵結之氫原子的一部分亦可經碳數1至10之烷基、碳數6至10之芳基或芳烷基、碳數3至10之環烷基或環烷基烷基、碳數1至5之烷氧基或鹵基所取代。R1分別獨立地為碳數2至4之伸烷基,l分別獨立地為0至3的數值。 In formula (5), Ar is each independently an aromatic hydrocarbon group having 6 to 14 carbon atoms, and a part of the bonded hydrogen atoms may also pass through an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, or an aryl group. Alkyl, cycloalkyl or cycloalkylalkyl having 3 to 10 carbons, alkoxy or halogen having 1 to 5 carbons. R 1 is each independently an alkylene group having 2 to 4 carbon atoms, and l is each independently a numerical value of 0 to 3.

Figure 110138143-A0202-12-0007-7
Figure 110138143-A0202-12-0007-7

Figure 110138143-A0202-12-0007-8
Figure 110138143-A0202-12-0007-8

式(6)、(7)中,R2為氫原子或甲基,R3為碳數2至10的2價伸烷基或烷基伸芳基,R4為碳數2至20的2價飽和或不飽和的烴基,p為0至10的數值。 In formulas (6) and (7), R 2 is a hydrogen atom or a methyl group, R 3 is a divalent alkylene group or an alkyl aryl group having 2 to 10 carbon atoms, and R 4 is a divalent alkylene group having 2 to 20 carbon atoms Saturated or unsaturated hydrocarbyl, p is a number from 0 to 10.

上述環氧化物(a-1)與上述(甲基)丙烯酸或(甲基)丙烯酸衍生物的反應可使用習知的方法。例如,日本特開平4-355450號公報中記載了相對於具有2個環氧基之環氧化物1莫耳,使用約2莫耳的(甲基)丙烯酸,藉此得到具有聚合性不飽和基之二醇化合物。在本發明中,上述反應所得之化合物為含有式(8)所示之聚合性不飽和基的二醇(d)(以下亦簡稱為「通式(8)所示之二醇(d)」)。 A known method can be used for the reaction of the said epoxide (a-1) and the said (meth)acrylic acid or (meth)acrylic acid derivative. For example, Japanese Patent Laid-Open No. 4-355450 describes that a polymerizable unsaturated group is obtained by using about 2 moles of (meth)acrylic acid with respect to 1 mole of an epoxide having two epoxy groups. of glycol compounds. In the present invention, the compound obtained by the above reaction is a diol (d) containing a polymerizable unsaturated group represented by the formula (8) (hereinafter also simply referred to as "diol (d) represented by the general formula (8)"). ).

Figure 110138143-A0202-12-0008-9
Figure 110138143-A0202-12-0008-9

(式(8)中,Ar分別獨立地為碳數6至14之芳香族烴基,鍵結之氫原子的一部分亦可經碳數1至10之烷基、碳數6至10之芳基或芳烷基、碳數3至10之環烷基或環烷基烷基、碳數1至5之烷氧基或鹵基所取代;G分別獨立地為(甲基)丙烯醯基、下述通式(2)或下述通式(3)所示之取代基,R1分別獨立地為碳數2至4之伸烷基,l分別獨立地為0至3的數值)。 (In formula (8), Ar is each independently an aromatic hydrocarbon group having 6 to 14 carbon atoms, and a part of the bonded hydrogen atoms may be an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, or substituted by aralkyl, cycloalkyl or cycloalkylalkyl with 3 to 10 carbon atoms, alkoxy with 1 to 5 carbon or halogen group; G is independently (meth)acryloyl, the following In the substituent represented by the general formula (2) or the following general formula (3), R 1 is each independently an alkylene group having 2 to 4 carbon atoms, and l is each independently a numerical value of 0 to 3).

Figure 110138143-A0202-12-0008-10
Figure 110138143-A0202-12-0008-10

Figure 110138143-A0202-12-0008-11
Figure 110138143-A0202-12-0008-11

式(2)、(3)中,R2為氫原子或甲基,R3為碳數2至10的2價之伸烷基或烷基伸芳基,R4為碳數2至20的2價之飽和或不飽和的烴基,p為0至10的數值。 In formulas (2) and (3), R 2 is a hydrogen atom or a methyl group, R 3 is a divalent alkyl group or an alkyl aryl group with 2 to 10 carbon atoms, and R 4 is 2 with 2 to 20 carbon atoms. A saturated or unsaturated hydrocarbon group with a valence, p is a number from 0 to 10.

在通式(8)所示之二醇(d)的合成以及其後續與多羧酸或其酐反應的通式(1)所示之含不飽和基之鹼可溶性樹脂的製造中,通常係在溶劑中因應所需使用觸媒進行反應。 In the synthesis of the diol (d) represented by the general formula (8) and the production of the unsaturated group-containing alkali-soluble resin represented by the general formula (1), which is subsequently reacted with a polycarboxylic acid or its anhydride, the The reaction is carried out in a solvent using a catalyst as required.

溶劑的例子包含:乙基賽路蘇乙酸酯、丁基賽路蘇乙酸酯等賽路蘇系溶劑;二甘二甲醚、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、丙二醇單甲醚乙酸酯等高沸點的醚系或酯系溶劑;環己酮、二異丁酮等酮系溶劑等。此外,使用之溶劑、觸媒等的反應條件並無特別限制,但較佳為例如使用不具有羥基且沸點高於反應溫度的溶劑作為反應溶劑。 Examples of the solvent include: ethyl celuside, butyl celuside and other celusol-based solvents; diglyme, ethyl carbitol acetate, butyl carbitol ethyl High-boiling ether-based or ester-based solvents such as acid esters and propylene glycol monomethyl ether acetate; ketone-based solvents such as cyclohexanone and diisobutyl ketone, etc. In addition, the reaction conditions of the solvent, catalyst, etc. to be used are not particularly limited, but, for example, a solvent having no hydroxyl group and a boiling point higher than the reaction temperature is preferably used as the reaction solvent.

又,在環氧基與羧基或羥基的反應中,較佳為使用觸媒,日本特開平9-325494號公報中記載了溴化四乙基銨、氯化三乙基苯甲基銨等銨鹽;三苯膦、參(2,6-二甲氧苯基)膦等膦類等。 In addition, in the reaction of an epoxy group with a carboxyl group or a hydroxyl group, it is preferable to use a catalyst, and Japanese Patent Laid-Open No. 9-325494 describes ammonium bromide, triethylbenzylammonium chloride, etc. salts; phosphines such as triphenylphosphine, ginseng (2,6-dimethoxyphenyl)phosphine, etc.

接著,使以上述環氧化物(a-1)與上述(甲基)丙烯酸衍生物之反應所得的通式(8)所示之二醇(d)、二羧酸或三羧酸或其酸酐(b)及四羧酸或其酸二酐(c)進行反應,可得到下述通式(1)所示的1分子內具有羧基及聚合性不飽和基之鹼可溶性樹脂。 Next, the diol (d) represented by the general formula (8), the dicarboxylic acid or tricarboxylic acid or its anhydride obtained by the reaction of the above epoxide (a-1) and the above (meth)acrylic acid derivative is made (b) and tetracarboxylic acid or its acid dianhydride (c) are reacted, and the alkali-soluble resin which has a carboxyl group and a polymerizable unsaturated group in 1 molecule represented by following General formula (1) can be obtained.

Figure 110138143-A0202-12-0009-12
Figure 110138143-A0202-12-0009-12

式(1)中,Ar分別獨立地為碳數6至14之芳香族烴基,鍵結之氫原子的一部分亦可經碳數1至10之烷基、碳數6至10之芳基或芳烷基、碳數3至10之環烷基或環烷基烷基、碳數1至5之烷氧基或鹵基所取代。R1分別獨立地為碳數2至4之伸烷基,l分別獨立地為0至3的數值。G分別獨立地為(甲基)丙烯醯基、下述通式(2)或下述通式(3)所示之取代基,Y為4價之羧酸殘基。Z分別獨立地為氫原子或下述通式(4)所示之取代基,1個以上為下述通式(4)所示之取代基。n係平均值為1至20的數值。 In formula (1), Ar is each independently an aromatic hydrocarbon group having 6 to 14 carbon atoms, and a part of the bonded hydrogen atoms may also pass through an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, or an aryl group. Alkyl, cycloalkyl or cycloalkylalkyl having 3 to 10 carbons, alkoxy or halogen having 1 to 5 carbons. R 1 is each independently an alkylene group having 2 to 4 carbon atoms, and l is each independently a numerical value of 0 to 3. G is each independently a (meth)acryloyl group, a substituent represented by the following general formula (2) or the following general formula (3), and Y is a tetravalent carboxylic acid residue. Z is each independently a hydrogen atom or a substituent represented by the following general formula (4), and one or more of them are a substituent represented by the following general formula (4). The n-series average is a numerical value from 1 to 20.

Figure 110138143-A0202-12-0010-13
Figure 110138143-A0202-12-0010-13

Figure 110138143-A0202-12-0010-14
Figure 110138143-A0202-12-0010-14

(式(2)、(3)中,R2為氫原子或甲基,R3為碳數2至10的2價之伸烷基或烷基伸芳基,R4為碳數2至20的2價之飽和或不飽和的烴基,p為0至10的數值)。 (In formulas (2) and (3), R 2 is a hydrogen atom or a methyl group, R 3 is a divalent alkylene group or an alkyl aryl group having 2 to 10 carbon atoms, and R 4 is a carbon number 2 to 20 A divalent saturated or unsaturated hydrocarbon group, p is a value from 0 to 10).

Figure 110138143-A0202-12-0010-15
Figure 110138143-A0202-12-0010-15

式(4)中,W為2價或3價之羧酸殘基,m為1或2。 In formula (4), W is a divalent or trivalent carboxylic acid residue, and m is 1 or 2.

為了合成通式(1)所示的含不飽和基之鹼可溶性樹脂所使用的酸成分,係可與通式(8)所示之二醇(d)分子中的羥基反應的多價酸成分,必須併用二羧酸或三羧酸或該等之酸單酐(b)及四羧酸或其酸二酐(c)。上述酸成分的羧酸殘基亦可為飽和烴基或不飽和烴基之任一者。又,此等羧酸殘基中亦可含有包含-O-、-S-、羰基等雜元素之鍵結。 The acid component used for synthesizing the unsaturated group-containing alkali-soluble resin represented by the general formula (1) is a polyvalent acid component that can react with the hydroxyl group in the molecule of the diol (d) represented by the general formula (8). , it is necessary to use dicarboxylic acid or tricarboxylic acid or these acid monoanhydrides (b) and tetracarboxylic acid or its acid dianhydride (c). The carboxylic acid residue of the said acid component may be either a saturated hydrocarbon group or an unsaturated hydrocarbon group. In addition, these carboxylic acid residues may contain bonds containing hetero elements such as -O-, -S-, and carbonyl groups.

上述二羧酸或三羧酸或該等之酸單酐(b)的例子包含:鏈狀烴二羧酸或三羧酸、脂環式烴二羧酸或三羧酸、芳香族烴二羧酸或三羧酸、或該等之酸單酐等。 Examples of the above-mentioned dicarboxylic acid or tricarboxylic acid or these acid monoanhydrides (b) include: chain hydrocarbon dicarboxylic acid or tricarboxylic acid, alicyclic hydrocarbon dicarboxylic acid or tricarboxylic acid, aromatic hydrocarbon dicarboxylic acid Acids or tricarboxylic acids, or their acid monoanhydrides, etc.

上述鏈狀烴二羧酸或三羧酸之酸單酐的例子:包含琥珀酸、乙醯琥珀酸、馬來酸、己二酸、衣康酸、壬二酸、檸蘋酸(citramalic acid)、丙二酸、戊二酸、檸檬酸、酒石酸、側氧戊二酸、庚二酸、癸二酸、辛二酸、3-氧戊二酸(diglycollic acid)等酸單酐及經導入任意取代基之二羧酸或三羧酸之酸單酐等。 Examples of the acid monoanhydrides of the above-mentioned chain hydrocarbon dicarboxylic acids or tricarboxylic acids include: succinic acid, acetylsuccinic acid, maleic acid, adipic acid, itaconic acid, azelaic acid, citramalic acid , malonic acid, glutaric acid, citric acid, tartaric acid, side oxyglutaric acid, pimelic acid, sebacic acid, suberic acid, 3-oxoglutaric acid (diglycollic acid) and other acid monoanhydrides and any Substituents of dicarboxylic acid or tricarboxylic acid monoanhydride, etc.

又,上述脂環式烴二羧酸或三羧酸之酸單酐的例子包含:環丁烷二甲酸、環戊烷二甲酸、六氫酞酸、四氫酞酸、降莰烷二甲酸等酸單酐及經導入任意取代基之二羧酸或三羧酸之酸單酐等。 Further, examples of the acid monoanhydride of the above-mentioned alicyclic hydrocarbon dicarboxylic acid or tricarboxylic acid include cyclobutanedicarboxylic acid, cyclopentanedicarboxylic acid, hexahydrophthalic acid, tetrahydrophthalic acid, norbornanedicarboxylic acid, and the like Acid monoanhydrides and acid monoanhydrides of dicarboxylic or tricarboxylic acids into which arbitrary substituents are introduced, etc.

又,上述芳香族烴二羧酸或三羧酸之酸單酐的例子包含:苯二甲酸、間苯二甲酸、苯偏三酸、1,8-萘二羧酸、2,3-萘二羧酸等酸單酐及經導入任意取代基之二羧酸或三羧酸之酸單酐。 In addition, examples of the acid monoanhydride of the above-mentioned aromatic hydrocarbon dicarboxylic acid or tricarboxylic acid include phthalic acid, isophthalic acid, trimellitic acid, 1,8-naphthalene dicarboxylic acid, 2,3-naphthalene dicarboxylic acid Acid monoanhydrides such as carboxylic acids and acid monoanhydrides of dicarboxylic acids or tricarboxylic acids into which optional substituents are introduced.

上述二羧酸或三羧酸之酸單酐中,較佳為琥珀酸、衣康酸、四氫酞酸、六氫苯偏三酸、苯二甲酸、苯偏三酸、1,8-萘二羧酸、2,3-萘二羧酸,更佳為四氫酞酸、1,8-萘二羧酸、2,3-萘二羧酸。 Among the acid monoanhydrides of the above-mentioned dicarboxylic acids or tricarboxylic acids, succinic acid, itaconic acid, tetrahydrophthalic acid, hexahydromellitic acid, phthalic acid, trimellitic acid, 1,8-naphthalene are preferred Dicarboxylic acid and 2,3-naphthalenedicarboxylic acid, more preferably tetrahydrophthalic acid, 1,8-naphthalenedicarboxylic acid, and 2,3-naphthalenedicarboxylic acid.

又,二羧酸或三羧酸中,較佳為使用該等之酸單酐。上述二羧酸或三羧酸之酸單酐可僅單獨使用其中1種,亦可併用2種以上。 Moreover, it is preferable to use these acid monoanhydrides among dicarboxylic acids and tricarboxylic acids. As for the acid monoanhydride of the above-mentioned dicarboxylic acid or tricarboxylic acid, only one of them may be used alone, or two or more of them may be used in combination.

又,上述四羧酸或其酸二酐(c)的例子包含:鏈狀烴四羧酸、脂環式烴四羧酸、芳香族烴四羧酸、或該等之酸二酐等。 Moreover, the example of the said tetracarboxylic acid or its acid dianhydride (c) contains a chain hydrocarbon tetracarboxylic acid, an alicyclic hydrocarbon tetracarboxylic acid, an aromatic hydrocarbon tetracarboxylic acid, or these acid dianhydrides, etc..

上述鏈狀烴四羧酸的例子包含:丁烷四甲酸、戊烷四甲酸、己烷四甲酸及經導入脂環式烴基、不飽和烴基等取代基之鏈狀烴四羧酸等。 Examples of the above-mentioned chain hydrocarbon tetracarboxylic acid include butanetetracarboxylic acid, pentanetetracarboxylic acid, hexanetetracarboxylic acid, and chain hydrocarbon tetracarboxylic acid into which substituents such as alicyclic hydrocarbon group and unsaturated hydrocarbon group are introduced.

又,上述脂環式烴四羧酸的例子包含:環丁烷四甲酸、環戊烷四甲酸、環己烷四甲酸、環庚烷四甲酸、降莰烷四甲酸及經導入鏈狀烴基、不飽和烴基等取代基之脂環式四羧酸等。 In addition, examples of the above-mentioned alicyclic hydrocarbon tetracarboxylic acid include cyclobutanetetracarboxylic acid, cyclopentanetetracarboxylic acid, cyclohexanetetracarboxylic acid, cycloheptanetetracarboxylic acid, norbornanetetracarboxylic acid, and a chain hydrocarbon group introduced therein, Alicyclic tetracarboxylic acids of substituents such as unsaturated hydrocarbon groups, etc.

又,芳香族烴四羧酸的例子包含:苯均四酸、二苯甲酮四羧酸、聯苯四羧酸、二苯醚四羧酸、二苯碸四羧酸、萘-1,4,5,8-四羧酸、萘-2,3,6,7-四羧酸等。 In addition, examples of the aromatic hydrocarbon tetracarboxylic acid include pyromellitic acid, benzophenone tetracarboxylic acid, biphenyl tetracarboxylic acid, diphenyl ether tetracarboxylic acid, diphenyl tetracarboxylic acid, and naphthalene-1,4 , 5,8-tetracarboxylic acid, naphthalene-2,3,6,7-tetracarboxylic acid, etc.

又,亦可使用雙苯偏三酸酐芳基酯類。雙苯偏三酸酐芳基酯類係以例如國際公開第2010/074065號中記載之方法所製造的化合物群,結構上為芳香族二醇(萘二醇、聯苯酚、聯三苯二醇等)的2個羥基與2分子的苯偏三酸酐之羧基反應而進行酯鍵形態的酸二酐。以下將此等化合物記載為芳香族二醇之雙苯偏三酸酐酯。 In addition, bismellitic anhydride aryl esters can also be used. Dimellitic anhydride aryl esters are compounds produced by the method described in, for example, International Publication No. 2010/074065, and are structurally aromatic diols (naphthalene diol, biphenol, triphenyl diol, etc.) ) is an acid dianhydride in the form of an ester bond by reacting two hydroxyl groups of the trimellitic acid anhydride with two molecules of the carboxyl group. These compounds are hereinafter described as trimellitic anhydride esters of aromatic diols.

上述四羧酸或其酸二酐之中,較佳為聯苯四羧酸、二苯甲酮四羧酸、二苯醚四羧酸、萘-1,4,5,8-四羧酸、萘-2,3,6,7-四羧酸,更佳為聯苯四羧酸、二苯甲酮四羧酸、萘-1,4,5,8-四羧酸、萘-2,3,6,7-四羧酸。又,上述四羧酸或其酸二酐中,較佳為使用其酸二酐。再者,可較佳地使用萘二醇之雙苯偏三酸酐酯。此外,上述四羧酸或其酸二酐及芳香族二醇之雙苯偏三酸酐酯可僅單獨使用其中1種,亦可併用2種以上。 Among the above-mentioned tetracarboxylic acids or their acid dianhydrides, biphenyl tetracarboxylic acid, benzophenone tetracarboxylic acid, diphenyl ether tetracarboxylic acid, naphthalene-1,4,5,8-tetracarboxylic acid, Naphthalene-2,3,6,7-tetracarboxylic acid, more preferably biphenyltetracarboxylic acid, benzophenonetetracarboxylic acid, naphthalene-1,4,5,8-tetracarboxylic acid, naphthalene-2,3 ,6,7-tetracarboxylic acid. Moreover, among the said tetracarboxylic acid or its acid dianhydride, it is preferable to use its acid dianhydride. Furthermore, the trimellitic anhydride ester of naphthalene glycol can be preferably used. In addition, the above-mentioned tetracarboxylic acid or its acid dianhydride, and the trimellitic acid anhydride ester of an aromatic diol may be used individually by 1 type, and may use 2 or more types together.

通式(8)所示之二醇(d)與酸成分(b)及(c)的反應並無特別限定,可採用習知的方法。例如,日本特開平9-325494號公報中記載了以反應溫度90至140℃使環氧(甲基)丙烯酸酯與四羧酸二酐反應的方法。 The reaction between the diol (d) represented by the general formula (8) and the acid components (b) and (c) is not particularly limited, and a known method can be employed. For example, Japanese Patent Application Laid-Open No. 9-325494 describes a method of reacting epoxy (meth)acrylate and tetracarboxylic dianhydride at a reaction temperature of 90 to 140°C.

此處,較佳係以使化合物的末端為羧基之方式,使環氧(甲基)丙烯酸酯(d)、二羧酸或三羧酸或該等之酸單酐(b)、四羧酸二酐(c)的莫耳比成為(d):(b):(c)=1.0:0.01至1.0:0.2至1.0進行反應。 Here, it is preferable to make epoxy (meth)acrylate (d), dicarboxylic acid or tricarboxylic acid, or these acid monoanhydrides (b), tetracarboxylic acid such that the terminal of the compound is a carboxyl group. The molar ratio of the dianhydride (c) becomes (d):(b):(c)=1.0:0.01 to 1.0:0.2 to 1.0 to react.

例如,使用酸單酐(b)、酸二酐(c)的情況中,較佳係以使酸成分的量[(b)/2+(c)]相對於含聚合性不飽和基之二醇(d)的莫耳比[[(b)/2+(c)]/(d)]為0.5至1.0的方式進行反應。此處,莫耳比為0.5以上的情況中,不會增加未反應的具有聚合性不飽和基之二醇的含量,故可提高鹼可溶性樹脂組成物的經時穩定性。另一方面,莫耳為1.0以下的情況中,通式(2)所示之鹼可溶性樹脂的末端不會變成酸酐,故可抑制未反應酸二酐的含量增加,而可提高鹼可溶性樹脂組成物的經時穩定性。此外,在調整通式(2)所示之鹼可溶性樹脂的酸價、分子量的目的下,(b)、(c)及(d)之各成分的莫耳比可在上述範圍內任意變更。 For example, in the case of using the acid monoanhydride (b) and the acid dianhydride (c), it is preferable to set the amount of the acid component [(b)/2+(c)] with respect to the polymerizable unsaturated group-containing 2 The reaction is carried out so that the molar ratio [[(b)/2+(c)]/(d)] of the alcohol (d) is 0.5 to 1.0. Here, when the molar ratio is 0.5 or more, the content of the unreacted diol having a polymerizable unsaturated group does not increase, so that the temporal stability of the alkali-soluble resin composition can be improved. On the other hand, when the molar is 1.0 or less, the terminal of the alkali-soluble resin represented by the general formula (2) does not become an acid anhydride, so that the content of unreacted acid dianhydride can be suppressed from increasing, and the alkali-soluble resin composition can be improved. The time stability of the material. In addition, for the purpose of adjusting the acid value and molecular weight of the alkali-soluble resin represented by the general formula (2), the molar ratio of each component of (b), (c) and (d) can be arbitrarily changed within the above-mentioned range.

本發明之接著劑層形成用組成物中的上述通式(1)所示之(A)含不飽和基之鹼可溶性樹脂的含量,相對於固形份的總質量較佳為10質量%以上90質量%以下,更佳為30質量%以上80質量%以下。若上述(A)成分的含量相對於固形份的總質量為10質量%以上,則容易吸收所照射之光(例如紫外線)而改質,故可輕易地將支撐體與被附著體分離。又,若為90質量%以下,則硬化後接著劑層的交聯密度不會太高,故在照射光線時容易剝蝕而不易產生殘渣。 The content of the (A) unsaturated group-containing alkali-soluble resin represented by the general formula (1) in the composition for forming an adhesive layer of the present invention is preferably 10% by mass or more and 90% with respect to the total mass of the solid content. The mass % or less is more preferably 30 mass % or more and 80 mass % or less. When the content of the component (A) is 10 mass % or more relative to the total mass of the solid content, it is easy to absorb and modify the irradiated light (eg, ultraviolet rays), so that the support and the adherend can be easily separated. Moreover, if it is 90 mass % or less, since the crosslinking density of the adhesive layer after hardening will not become too high, it will be easy to peel off when it irradiates a light, and it will become difficult to generate|occur|produce a residue.

(A)含不飽和基之鹼可溶性樹脂藉由量子化學計算所計算的最低激發三重態(T1)之能量為2.90eV以下,較佳為2.0eV以上2.90eV以 下。藉由使用最低激發三重態(T1)為2.0eV以上的(A)成分,可降低樹脂的分解反應的活化能,而可促進分解反應。又,藉由使用最低激發三重態(T1)為2.9eV以下的(A)成分,可輕易地利用雷射的能量進行樹脂的分解與分解生成物的氣化,利用產生之氣體的壓力有效率地將接著層剝離。 (A) The energy of the lowest excited triplet state (T1) of the alkali-soluble resin containing unsaturated group calculated by quantum chemical calculation is 2.90eV or less, preferably 2.0eV or more and 2.90eV or less Down. By using the component (A) whose lowest excited triplet state (T1) is 2.0 eV or more, the activation energy of the decomposition reaction of the resin can be lowered, and the decomposition reaction can be accelerated. In addition, by using the component (A) whose lowest excited triplet state (T1) is 2.9 eV or less, the decomposition of the resin and the vaporization of the decomposition products can be easily performed by using the energy of the laser, and the pressure of the generated gas can be used efficiently. The adhesive layer is peeled off.

在本發明中,使用通式(1)所示之(A)含不飽和基之鹼可溶性樹脂時,最低激發三重態(T1)之能量為2.9eV以下的是通式(1)所示之Y至少包含1個芳香族烴基的樹脂。又,為了使Y至少包含1個芳香族烴基,較佳為使用上述芳香族烴四羧酸或其酸二酐。 In the present invention, when the (A) unsaturated group-containing alkali-soluble resin represented by the general formula (1) is used, the energy of the lowest excited triplet state (T1) is 2.9 eV or less, which is represented by the general formula (1). Resin in which Y contains at least one aromatic hydrocarbon group. Moreover, in order to make Y contain at least one aromatic hydrocarbon group, it is preferable to use the above-mentioned aromatic hydrocarbon tetracarboxylic acid or its acid dianhydride.

藉由使用聯苯四羧酸、二苯甲酮四羧酸、萘-1,4,5,8-四羧酸、萘-2,3,6,7-四羧酸等作為上述芳香族烴四羧酸或其酸二酐,上述Y成為包含芳香族烴基之結構。然後,可得到通式(1)所示之(A)含不飽和基之鹼可溶性樹脂的最低激發三重態(T1)之能量為2.9eV以下的樹脂。又,藉由使用萘-1,4,5,8-四羧酸、萘-2,3,6,7-四羧酸等萘化合物作為上述芳香族烴四羧酸或其酸二酐,可得到最低激發三重態(T1)之能量為2.0eV以上2.9eV以下的樹脂。 By using biphenyltetracarboxylic acid, benzophenonetetracarboxylic acid, naphthalene-1,4,5,8-tetracarboxylic acid, naphthalene-2,3,6,7-tetracarboxylic acid, etc. as the above-mentioned aromatic hydrocarbon A tetracarboxylic acid or its acid dianhydride, the said Y becomes a structure containing an aromatic hydrocarbon group. Then, the (A) unsaturated group-containing alkali-soluble resin represented by the general formula (1) can be obtained as a resin in which the energy of the lowest excited triplet state (T1) is 2.9 eV or less. Furthermore, by using a naphthalene compound such as naphthalene-1,4,5,8-tetracarboxylic acid and naphthalene-2,3,6,7-tetracarboxylic acid as the above-mentioned aromatic hydrocarbon tetracarboxylic acid or its acid dianhydride, it is possible to A resin in which the energy of the lowest excited triplet state (T1) is 2.0 eV or more and 2.9 eV or less is obtained.

又,藉由使用上述聯苯四羧酸、二苯甲酮四羧酸作為芳香族烴四羧酸或其酸二酐,並使用1,8-萘二羧酸及2,3-萘二羧酸等萘化合物作為芳香族二羧酸或三羧酸之酸單酐,亦可得到最低激發三重態(T1)之能量為2.0eV以上2.9eV以下的樹脂。 Moreover, by using the above-mentioned biphenyltetracarboxylic acid and benzophenone tetracarboxylic acid as the aromatic hydrocarbon tetracarboxylic acid or its acid dianhydride, and using 1,8-naphthalenedicarboxylic acid and 2,3-naphthalenedicarboxylic acid A naphthalene compound such as an acid can also be used as an acid monoanhydride of an aromatic dicarboxylic acid or a tricarboxylic acid to obtain a resin in which the energy of the lowest excited triplet state (T1) is 2.0 eV or more and 2.9 eV or less.

通式(1)所示之(A)含不飽和基之鹼可溶性樹脂藉由量子化學計算所算出的最低激發三重態(T1)之能量,例如可使用「Gaussian16,RevisionB.01」套裝軟體(Gaussian Inc.)算出。就計算方法而言,相對於(A)成分的構成單元(末端以氫取代)的分子結構(分子坐標),以電荷0及多重性1,利用密度泛函法(DFT),泛函數使用B3LYP,基底函數使用6-31G(d), 實施基態的結構最佳化計算(Gaussian輸入列「#B3LYP/6-31G(d)OPT」)。接著,在經過結構最佳化之分子結構中,使用電荷0及多重性1,利用含時密度函數理論(TDDFT),泛函數使用B3LYP,基底函數使用6-31G(d),算出最低激發三重態能量(T1)(Gaussian輸入列「#B3LYP/6-31G(d)td=(50-50,nstates=4)」)。以此方式可求出(A)成分的最低激發三重態(T1)之能量值。此外,DFT及TDDFT的計算中,亦可使用具有相同功能的計算化學軟體作為替代。 The energy of the lowest excited triplet state (T1) of the (A) unsaturated group-containing alkali-soluble resin represented by the general formula (1) is calculated by quantum chemical calculation. For example, the "Gaussian16, RevisionB.01" package software ( Gaussian Inc.) calculated. In terms of the calculation method, with respect to the molecular structure (molecular coordinates) of the constituent unit (terminal substituted with hydrogen) of the component (A), the density functional method (DFT) is used with a charge of 0 and a multiplicity of 1, and the functional function is used. B3LYP, the basis function uses 6-31G(d), The structure optimization calculation of the ground state is performed (Gaussian input column "#B3LYP/6-31G(d)OPT"). Next, in the structure-optimized molecular structure, using charge 0 and multiplicity 1, using time-dependent density function theory (TDDFT), using B3LYP for the functional function, and using 6-31G(d) for the basis function, the minimum excitation is calculated. Triplet energy (T1) (Gaussian input column "#B3LYP/6-31G(d)td=(50-50, nstates=4)"). In this way, the energy value of the lowest excited triplet state (T1) of the (A) component can be obtained. In addition, in the calculation of DFT and TDDFT, computational chemistry software with the same function can also be used as an alternative.

又,通式(1)所示之(A)含不飽和基之鹼可溶性樹脂的酸價較佳為50mgKOH/g以上200mgKOH/g,更佳為60mgKOH/g以上150mgKOH/g以下。酸價為50mgKOH/g以上時,鹼顯影時不易殘留殘渣,200mgKOH/g以下時,鹼顯影液的滲透不會太快,故可抑制剝離顯影。此外,酸價可使用電位滴定裝置「COM-1600」(平沼產業股份有限公司製)以1/10N-KOH水溶液進行滴定而求得。 Moreover, the acid value of the (A) unsaturated group-containing alkali-soluble resin represented by the general formula (1) is preferably 50 mgKOH/g or more and 200 mgKOH/g, more preferably 60 mgKOH/g or more and 150 mgKOH/g or less. When the acid value is 50 mgKOH/g or more, residues are less likely to remain during alkali development, and when the acid value is 200 mgKOH/g or less, the penetration of the alkali developer will not be too fast, so peeling development can be suppressed. In addition, the acid value can be obtained by titration with a 1/10 N-KOH aqueous solution using a potentiometric titration apparatus "COM-1600" (manufactured by Hiranuma Sangyo Co., Ltd.).

又,通式(1)所示之(A)含不飽和基之鹼可溶性樹脂之利用凝膠滲透層析法(GPC)測量(HLC-8220GPC,Tosoh Corporation製)而得的聚苯乙烯換算之重量平均分子量(Mw),通常較佳為1000以上100000以下,更佳為1500以上30000以下,再佳為2000以上15000以下。重量平均分子量(Mw)為1000以上時,可提升支撐體與被附著體的密合性。又,重量平均分子量(Mw)未達100000時,容易調整適合塗佈的感光性樹脂組成物之溶液黏度,而在支撐體或被附著體的表面之塗佈不會過於耗時。 Moreover, the polystyrene conversion obtained by gel permeation chromatography (GPC) measurement (HLC-8220GPC, manufactured by Tosoh Corporation) of the (A) unsaturated group-containing alkali-soluble resin represented by the general formula (1) The weight average molecular weight (Mw) is usually preferably 1,000 or more and 100,000 or less, more preferably 1,500 or more and 30,000 or less, and even more preferably 2,000 or more and 15,000 or less. When the weight average molecular weight (Mw) is 1000 or more, the adhesion between the support and the adherend can be improved. In addition, when the weight average molecular weight (Mw) is less than 100,000, it is easy to adjust the solution viscosity of the photosensitive resin composition suitable for coating, and the coating on the surface of the support or the adherend does not take too much time.

又,本發明之一實施型態的接著劑層形成用組成物包含:(B)至少具有1個以上之乙烯性不飽和鍵的光聚合性單體;及(C)光聚合起始劑及/或(D)光敏化劑。以下說明各成分。 Furthermore, the composition for forming an adhesive layer according to an embodiment of the present invention comprises: (B) a photopolymerizable monomer having at least one ethylenically unsaturated bond; and (C) a photopolymerization initiator and /or (D) a photosensitizer. Each component will be described below.

[(B)成分] [(B) Ingredient]

(B)至少具有1個以上乙烯性不飽和鍵的光聚合性單體的例子包含:三羥甲基丙烷三(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇四(甲基)丙烯酸酯、山梨糖醇五(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯或二新戊四醇六(甲基)丙烯酸酯、山梨糖醇六(甲基)丙烯酸酯、膦氮烯之環氧烷改質六(甲基)丙烯酸酯、己內酯改質二新戊四醇六(甲基)丙烯酸酯等(甲基)丙烯酸酯類、樹枝狀聚合物型多官能丙烯酸酯等。此等光聚合性單體可僅單獨使用其中1種,亦可併用2種以上。 (B) Examples of the photopolymerizable monomer having at least one or more ethylenically unsaturated bonds include trimethylolpropane tri(meth)acrylate, trimethylolethane tri(meth)acrylate, Neotaerythritol tri(meth)acrylate, neotaerythritol tetra(meth)acrylate, dipeoerythritol tetra(meth)acrylate, sorbitol penta(meth)acrylate, two new Pentaerythritol penta(meth)acrylate or dipivalerythritol hexa(meth)acrylate, sorbitol hexa(meth)acrylate, phosphazene modified with alkylene oxide hexa(meth)acrylic acid Esters, (meth)acrylates such as caprolactone-modified dipovaerythritol hexa(meth)acrylate, dendrimer-type multifunctional acrylates, and the like. Only one of these photopolymerizable monomers may be used alone, or two or more of them may be used in combination.

相對於(A)成分100質量份,(B)成分的含量較佳為5質量份以上200質量份以下。若(B)成分的含量相對於(A)成分100質量份為5質量份以上,則樹脂中所佔之光反應性官能基充分,故可形成充分的交聯結構,因此耐化學性提升。又,若為200質量份以下,則抑制硬化後接著劑層的交聯密度變得過高,故在照射光線時容易剝蝕,不易產生殘渣。 It is preferable that content of (B) component is 5 mass parts or more and 200 mass parts or less with respect to 100 mass parts of (A) components. If the content of the (B) component is 5 parts by mass or more relative to 100 parts by mass of the (A) component, the photoreactive functional groups occupied in the resin are sufficient, and a sufficient cross-linked structure can be formed, thereby improving the chemical resistance. Moreover, when it is 200 mass parts or less, since the crosslinking density of the adhesive layer after hardening is suppressed from becoming too high, it is easy to peel off when it irradiates a light, and it becomes difficult to generate|occur|produce a residue.

[(C)成分] [(C) Ingredient]

(C)光聚合起始劑的例子包含:2-[4-(甲硫基)苯甲醯基]-2-(4-

Figure 110138143-A0202-12-0016-26
啉基)丙烷、2-(鄰氯苯)-4,5-苯基聯咪唑、2-(鄰氯苯)-4,5-二(間甲氧苯基)聯咪唑、2-(鄰氟苯基)-4,5-二苯基聯咪唑、2-(鄰甲氧苯基)-4,5-二苯基聯咪唑、2、4,5-三芳基聯咪唑等聯咪唑系化合物類;2-三氯甲基-5-苯乙烯基-1,3,4-
Figure 110138143-A0202-12-0016-27
二唑、2-三氯甲基-5-(對氰基苯乙烯基)-1,3,4-
Figure 110138143-A0202-12-0016-28
二唑、2-三氯甲基-5-(對甲氧基苯乙烯基)-1,3,4-
Figure 110138143-A0202-12-0016-30
二唑等鹵甲基二唑化合物類;2,4,6-參(三氯甲基)-1,3,5-三嗪、2-甲基-4,6-雙(三氯甲基)-1,3,5-三嗪、2-苯基-4、6-雙(三氯甲基)-1,3,5-三嗪、2-(4-氯苯基)-4,6-雙(三氯甲基)-1,3,5-三嗪、2-(4-甲氧苯基)-4,6-雙(三氯甲基)-1,3,5-三嗪、2-(4-甲氧基萘基)-4,6-雙(三氯甲基)-1,3,5-三嗪、2-(4-甲氧基苯乙烯基)-4,6-雙(三氯甲基)-1,3,5-三嗪、2-(3,4,5- 三甲氧基苯乙烯基)-4,6-雙(三氯甲基)-1,3,5-三嗪、2-(4-甲硫基苯乙烯基)-4,6-雙(三氯甲基)-1,3,5-三嗪等鹵甲基對稱三嗪系化合物類;1,2-辛二酮,1-[4-(苯基硫基)苯基]-,2-(鄰苯甲醯肟)、1-(4-苯基磺醯基苯基)丁烷-1,2-二酮-2-肟-O-苯甲酸酯、1-(4-甲基磺醯基苯基)丁烷-1,2-二酮-2-肟-O-乙酸酯、1-(4-甲基磺醯基苯基)丁烷-1-酮肟-O-乙酸酯等O-醯基肟系化合物類;苄基二甲基縮酮、噻噸酮、2-氯噻噸酮、2,4-二乙基噻噸酮、2-甲基噻噸酮、2-異丙基噻噸酮等硫化合物;2-乙基蒽醌、八甲基蒽醌、1,2-苯並蒽醌(1,2-Benzanthraquinone)、2,3-二苯基蒽醌等蒽醌類、偶氮雙異丁腈、過氧化苯甲醯、過氧化異丙苯等有機過氧化物;2-巰基苯并咪唑、2-巰基苯并
Figure 110138143-A0202-12-0017-31
唑基、2-巰基苯并噻唑等硫醇化合物等。此外,此等光聚合起始劑可僅單獨使用其中1種,亦可併用2種以上。 (C) Examples of photopolymerization initiators include: 2-[4-(methylthio)benzyl]-2-(4-
Figure 110138143-A0202-12-0016-26
Lino) propane, 2-(o-chlorobenzene)-4,5-phenylbiimidazole, 2-(o-chlorobenzene)-4,5-bis(m-methoxyphenyl)biimidazole, 2-(o-fluoro) Phenyl)-4,5-diphenylbiimidazole, 2-(o-methoxyphenyl)-4,5-diphenylbiimidazole, 2,4,5-triarylbiimidazole and other biimidazole compounds ; 2-Trichloromethyl-5-styryl-1,3,4-
Figure 110138143-A0202-12-0016-27
oxadiazole, 2-trichloromethyl-5-(p-cyanostyryl)-1,3,4-
Figure 110138143-A0202-12-0016-28
oxadiazole, 2-trichloromethyl-5-(p-methoxystyryl)-1,3,4-
Figure 110138143-A0202-12-0016-30
Halomethyloxadiazole compounds such as oxadiazole; 2,4,6-para(trichloromethyl)-1,3,5-triazine, 2-methyl-4,6-bis(trichloromethyl) -1,3,5-triazine, 2-phenyl-4, 6-bis(trichloromethyl)-1,3,5-triazine, 2-(4-chlorophenyl)-4,6- Bis(trichloromethyl)-1,3,5-triazine, 2-(4-methoxyphenyl)-4,6-bis(trichloromethyl)-1,3,5-triazine, 2 -(4-Methoxynaphthyl)-4,6-bis(trichloromethyl)-1,3,5-triazine, 2-(4-methoxystyryl)-4,6-bis (Trichloromethyl)-1,3,5-triazine, 2-(3,4,5-trimethoxystyryl)-4,6-bis(trichloromethyl)-1,3,5 - Triazine, 2-(4-methylthiostyryl)-4,6-bis(trichloromethyl)-1,3,5-triazine and other halomethyl symmetric triazine compounds; 1, 2-Octanedione, 1-[4-(Phenylthio)phenyl]-, 2-(o-benzoyl oxime), 1-(4-phenylsulfonylphenyl)butane-1, 2-Diketo-2-oxime-O-benzoate, 1-(4-Methylsulfonylphenyl)butane-1,2-dione-2-oxime-O-acetate, 1 -(4-Methylsulfonylphenyl)butane-1-ketooxime-O-acetate and other O-acyl oxime compounds; benzyl dimethyl ketal, thioxanthone, 2-chloro Sulfur compounds such as thioxanthone, 2,4-diethylthioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone; 2-ethylanthraquinone, octamethylanthraquinone, 1, 2-Benzanthraquinone (1,2-Benzanthraquinone), 2,3-diphenylanthraquinone and other anthraquinones, azobisisobutyronitrile, benzyl peroxide, cumene peroxide and other organic peroxides compounds; 2-mercaptobenzimidazole, 2-mercaptobenzo
Figure 110138143-A0202-12-0017-31
azoles, thiol compounds such as 2-mercaptobenzothiazole, etc. In addition, these photoinitiators may be used individually by 1 type, and may use 2 or more types together.

相對於(A)成分與(B)成分的總量100質量份,(C)成分的含量較佳為0.1質量份以上30質量份以下,更佳為0.3質量份以上20質量份以下。若上述(C)成分的含量為0.1質量份以上,則具有適當的光聚合速度,故可抑制靈敏度降低。又,若為30質量份以下,則抑制靈敏度過高,而不易發生在照射光線進行剝蝕時所產生的燒焦、剝離殘渣等。此外,藉由光微影將接著劑層形成用組成物形成圖案的情況中可含有(C)成分,不形成圖案的情況或以光微影以外的方法形成圖案的情況中可不含(C)成分。 The content of the (C) component is preferably 0.1 to 30 parts by mass, more preferably 0.3 to 20 parts by mass, relative to 100 parts by mass of the total of the (A) component and (B) component. If content of the said (C)component is 0.1 mass part or more, since it has an appropriate photopolymerization rate, it can suppress the fall of sensitivity. Moreover, when it is 30 mass parts or less, the suppression sensitivity becomes too high, and it becomes difficult to generate|occur|produce the scorch, peeling residue, etc. which generate|occur|produce when a light is irradiated and ablation is performed. In addition, when the composition for forming an adhesive layer is patterned by photolithography, the component (C) may be contained, and when the pattern is not formed or when the pattern is formed by a method other than photolithography, the component (C) may not be contained. Element.

[(D)成分] [(D) Ingredient]

(D)光敏化劑的例子包含:三乙醇胺、三異丙醇胺、二苯甲酮、4,4’-雙二甲胺基二苯甲酮(米其勒酮)、4-苯基二苯甲酮、4,4’-二氯二苯甲酮、羥基二苯甲酮、4,4’-二乙基胺基二苯甲酮、苯乙酮、2,2-二乙氧基苯乙酮、對二甲基苯乙酮、對二甲胺基丙醯苯、二氯苯乙酮、三氯苯乙酮、對三級丁基苯乙酮等苯乙酮類、苯偶姻、苯偶姻甲醚、苯偶姻異丙醚、苯偶姻異丁醚 等苯偶姻醚類;2-二甲胺基乙基苯甲酸、4-二甲胺基苯甲酸乙酯、4-二甲胺基苯甲酸(正丁氧基)乙酯、4-二甲胺基苯甲酸異戊酯、4-二甲胺基苯甲酸2-乙基己酯、2,4-二乙基噻噸酮、2,4-二異丙基噻噸酮、4-苯甲醯基-4’-甲基-二苯硫醚、丙烯酸化二苯甲酮、3,3’,4,4’-四(三級丁基過氧基羰基)二苯甲酮、3,3’-二甲基-4-甲氧基二苯甲酮等二苯甲酮系、2-異丙基噻噸酮、2,4-二甲基噻噸酮、2,4-二乙基噻噸酮、2,4-二氯噻噸酮等噻噸酮系;4,4’-雙二乙基胺基二苯甲酮等胺基二苯甲酮系、10-丁基-2-氯吖啶酮、2-乙基蒽醌、9,10-菲醌、樟腦醌等。此外,此等光敏化劑可僅單獨使用其中1種,亦可併用2種以上。 (D) Examples of photosensitizers include: triethanolamine, triisopropanolamine, benzophenone, 4,4'-bis-dimethylaminobenzophenone (Micheler's ketone), 4-phenyldiphenone Benzophenone, 4,4'-Dichlorobenzophenone, Hydroxybenzophenone, 4,4'-Diethylaminobenzophenone, Acetophenone, 2,2-diethoxybenzene Acetophenones such as ethyl ketone, p-dimethylacetophenone, p-dimethylaminopropyl benzene, dichloroacetophenone, trichloroacetophenone, p-tertiary butylacetophenone, benzoin, Benzoin methyl ether, benzoin isopropyl ether, benzoin isobutyl ether Isobenzoin ethers; 2-dimethylaminoethylbenzoic acid, 4-dimethylaminobenzoic acid ethyl ester, 4-dimethylaminobenzoic acid (n-butoxy)ethyl ester, 4-dimethylaminobenzoic acid Isoamyl aminobenzoate, 2-ethylhexyl 4-dimethylaminobenzoate, 2,4-diethylthioxanthone, 2,4-diisopropylthioxanthone, 4-benzyl Acrylo-4'-methyl-diphenyl sulfide, acrylated benzophenone, 3,3',4,4'-tetrakis(tertiary butylperoxycarbonyl)benzophenone, 3,3 '-Dimethyl-4-methoxybenzophenone and other benzophenone series, 2-isopropylthioxanthone, 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone Thioxanthone series such as xanthone and 2,4-dichlorothioxanthone; 4,4'-bisdiethylaminobenzophenone and other aminobenzophenone series, 10-butyl-2-chloro Acridone, 2-ethylanthraquinone, 9,10-phenanthrenequinone, camphorquinone, etc. Moreover, these photosensitizers may be used individually by 1 type, and may use 2 or more types together.

相對於(C)成分的總量100質量份,(D)成分的含量較佳為0.5質量份以上400質量份以下,更佳為1質量份以上300質量份以下。若(D)成分的含量為0.5質量份以上,則可提升光聚合起始劑的靈敏度而加快光聚合的速度。又,若為400質量份以下,則抑制過度地促進反應,而不易發生在照射光線進行剝蝕時所產生的燒焦、剝離殘渣等。 The content of the component (D) is preferably 0.5 part by mass or more and 400 parts by mass or less, more preferably 1 part by mass or more and 300 parts by mass or less, with respect to 100 parts by mass of the total amount of the component (C). When content of (D)component is 0.5 mass part or more, the sensitivity of a photopolymerization initiator can be improved, and the speed|rate of photopolymerization can be accelerated|stimulated. Moreover, if it is 400 mass parts or less, it will suppress that reaction is accelerated|promoted excessively, and it will become difficult to generate|occur|produce the scorch, peeling residue, etc. which generate|occur|produce when a light is irradiated and ablation is performed.

[(E)成分] [(E) Ingredient]

又,本發明之接著劑層形成用組成物亦可包含具有2個以上環氧基的環氧化物作為(E)成分。 Moreover, the composition for adhesive layer formation of this invention may contain the epoxide which has two or more epoxy groups as (E) component.

(E)具有2個以上之環氧基的環氧化物的例子包含:雙酚A型環氧化物、雙酚F型環氧化物、雙酚茀型環氧化物、苯酚酚醛清漆型環氧化物、甲酚酚醛清漆型環氧化物(例如,EPPN-501H:日本化藥股份有限公司製)、苯酚芳烷基型環氧化物、包含萘骨架之苯酚酚醛清漆化合物(例如,NC-7000L:日本化藥股份有限公司製)、聯苯型環氧化物(例如,jERYX4000:三菱化學股份有限公司製)、萘酚芳烷基型環氧化物、參苯酚甲烷型環氧化物、肆苯酚乙烷型環氧化物、多元醇的縮水甘油醚、多羧酸 的縮水甘油酯、甲基丙烯酸與甲基丙烯酸縮水甘油酯的共聚物所代表的包含(甲基)丙烯酸縮水甘油酯作為單元的具有(甲基)丙烯酸基之單體的共聚物、3’,4’-環氧環己基甲基3,4-環氧環己烷羧酸酯(例如,CELLOXIDE 2021P:Daicel股份有限公司製)、丁烷四甲酸四(3,4-環氧環己基甲基)修飾ε-己內酯(例如,EpoleadGT401:Daicel股份有限公司製)、四國化成工業股份有限公司製的HiREM-1所代表的具有環氧環己基之環氧化物、具有雙環戊二烯骨架之多官能環氧化物(例如,HP7200系列:DIC CORPORATION製)、2,2-雙(羥基甲基)-1-丁醇的1,2-環氧-4-(2-環氧乙烷基)環己烷加成物(例如,EHPE3150:Daicel股份有限公司製)、環氧化聚丁二烯(例如,NISSO-PB.JP-100:日本曹達股份有限公司製)、具有聚矽氧骨架之環氧化物等。 (E) Examples of epoxides having two or more epoxy groups include bisphenol A-type epoxides, bisphenol F-type epoxides, bisphenol phenylephrine-type epoxides, and phenol novolac-type epoxides , cresol novolak type epoxies (eg, EPPN-501H: manufactured by Nippon Kayaku Co., Ltd.), phenol aralkyl type epoxies, phenol novolak compounds containing a naphthalene skeleton (eg, NC-7000L: Japan Kayaku Co., Ltd.), biphenyl-type epoxide (for example, jERYX4000: manufactured by Mitsubishi Chemical Co., Ltd.), naphthol aralkyl-type epoxide, samphenolmethane-type epoxide, tetraphenolethane-type Epoxides, glycidyl ethers of polyols, polycarboxylic acids The glycidyl ester, the copolymer of methacrylic acid and glycidyl methacrylate represented by the copolymer containing glycidyl (meth)acrylate as a unit of a monomer having a (meth)acrylic acid group, 3', 4'-Epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate (for example, CELLOXIDE 2021P: manufactured by Daicel Co., Ltd.), butanetetracarboxylic acid tetrakis(3,4-epoxycyclohexylmethyl) ) modified ε-caprolactone (eg, Epolead GT401: manufactured by Daicel Co., Ltd.), epoxide having an epoxycyclohexyl group represented by HiREM-1 manufactured by Shikoku Chemical Co., Ltd., having a dicyclopentadiene skeleton Polyfunctional epoxides (for example, HP7200 series: manufactured by DIC CORPORATION), 1,2-epoxy-4-(2-oxiranyl group of 2,2-bis(hydroxymethyl)-1-butanol ) cyclohexane adduct (eg, EHPE3150: manufactured by Daicel Co., Ltd.), epoxidized polybutadiene (eg, NISSO-PB. JP-100: manufactured by Nippon Soda Co., Ltd.), Epoxide etc.

(E)具有2個以上環氧基的環氧化物之中,較佳為雙酚A型環氧化物、雙酚F型環氧化物、雙酚茀型環氧化物、苯酚酚醛清漆型環氧化物、甲酚酚醛清漆型環氧化物、聯苯型環氧化物,更佳為聯苯型環氧化物。藉由使用聯苯型環氧化物,可兼具用於藉由光照射進行分離所需的光吸收能力與光硬化時感光性樹脂組成物的圖案化能力,並且可提升設計感光性樹脂組成物的自由度。 (E) Among epoxides having two or more epoxy groups, bisphenol A-type epoxides, bisphenol F-type epoxides, bisphenol phenylephrine-type epoxides, and phenol novolac-type epoxies are preferred compound, cresol novolac type epoxide, biphenyl type epoxide, more preferably biphenyl type epoxide. By using the biphenyl type epoxy, the light absorption ability required for separation by light irradiation and the patterning ability of the photosensitive resin composition during photocuring can be combined, and the design of the photosensitive resin composition can be improved. degrees of freedom.

(E)成分之環氧化物的環氧當量較佳為100g/eq以上300g/eq以下,更佳為100g/eq以上250g/eq以下。又,(E)成分之環氧化物的數量平均分子量(Mn)較佳為100至5000。若上述環氧當量為100g/eq以上300g/eq以下,且上述環氧化物的數量平均分子量(Mn)為100至5000,則可成為具有良好耐溶劑性的硬化膜。又,若環氧當量為300g/eq以下,則即使在後續步驟中使用鹼性化學液的情況下亦可維持充分的耐鹼性。此外,此等化合物可僅使用其中1種化合物,亦可併用2種以上。 The epoxy equivalent of the epoxide of the component (E) is preferably 100 g/eq or more and 300 g/eq or less, more preferably 100 g/eq or more and 250 g/eq or less. Moreover, it is preferable that the number average molecular weight (Mn) of the epoxide of (E) component is 100-5000. When the said epoxy equivalent is 100 g/eq or more and 300 g/eq or less, and the number average molecular weight (Mn) of the said epoxide is 100-5000, it can become a cured film which has favorable solvent resistance. In addition, when the epoxy equivalent is 300 g/eq or less, sufficient alkali resistance can be maintained even when an alkaline chemical solution is used in the subsequent step. Moreover, these compounds may use only 1 type of these compounds, and may use 2 or more types together.

相對於固形份的總質量,(E)成分的含量較佳為0質量份以上60質量份以下,更佳為5質量份以上50質量份以下。若(E)成分的含量相對於固形份的總質量為5質量份以上,則可形成充分的交聯結構,故耐化學性提升。又,若為60質量份以下,則抑制硬化後接著劑層的交聯密度變得過高,故在照射光線時容易剝蝕,而不易產生殘渣。此外,藉由與(A)成分或(B)成分的組合,即使(E)成分的含量為0質量份,亦可確保必要的耐化學性等。 The content of the component (E) is preferably 0 parts by mass or more and 60 parts by mass or less, more preferably 5 parts by mass or more and 50 parts by mass or less, with respect to the total mass of the solid content. When content of (E) component is 5 mass parts or more with respect to the total mass of solid content, since a sufficient crosslinked structure can be formed, chemical resistance improves. Moreover, when it is 60 mass parts or less, since the crosslinking density of the adhesive agent layer after hardening is suppressed from becoming too high, it becomes easy to peel off when it irradiates a light, and it becomes difficult to generate|occur|produce a residue. Moreover, by combining with (A) component or (B) component, even if content of (E) component is 0 mass part, required chemical resistance etc. can be ensured.

[(F)成分] [(F) Ingredient]

又,本發明之一實施型態的接著劑層形成用組成物亦可包含溶劑作為(F)成分。 Moreover, the composition for adhesive layer formation of one Embodiment of this invention may contain a solvent as a (F) component.

(F)接著劑層形成用組成物所包含之溶劑的例子包含:甲醇、乙醇、正丙醇、異丙醇、乙二醇、丙二醇、3-甲氧基-1-丁醇、乙二醇單丁醚、3-羥基-2-丁酮、二丙酮醇等醇類;α-或β-萜品醇等萜烯類;丙酮、甲乙酮、環己酮、N-甲基-2-吡咯啶酮等酮類;甲苯、二甲苯、四甲基苯等芳香族烴類;賽路蘇、甲基賽路蘇、乙基賽路蘇、卡必醇、甲基卡必醇、乙基卡必醇、丁基卡必醇、二乙二醇甲基乙基醚、丙二醇單甲醚、丙二醇單乙醚、二丙二醇單甲醚、二丙二醇單乙醚、三乙二醇單甲醚、三乙二醇單乙醚等二醇醚類;乙酸乙酯、乙酸丁酯、乳酸乙酯、乙酸3-甲氧丁酯、乙酸3-甲氧基-3-丁酯、乙酸3-甲氧基-3-甲基-1-丁酯、乙酸賽路蘇、乙酸乙賽路蘇、乙酸丁賽路蘇、卡必醇乙酸酯、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯等酯類等。藉由使用此等溶劑使其溶解、混合,可形成均勻的溶液狀組成物。此等溶劑中,為了得到塗佈性等必要特性,亦可將此等單獨使用或併用2種以上。溶劑的 量根據目標黏度而變化,但較佳為感光性樹脂組成物溶液中的60至90質量%。 (F) Examples of the solvent contained in the adhesive layer-forming composition include methanol, ethanol, n-propanol, isopropanol, ethylene glycol, propylene glycol, 3-methoxy-1-butanol, and ethylene glycol Alcohols such as monobutyl ether, 3-hydroxy-2-butanone, and diacetone alcohol; terpenes such as α- or β-terpineol; acetone, methyl ethyl ketone, cyclohexanone, N-methyl-2-pyrrolidine Ketones such as ketones; Aromatic hydrocarbons such as toluene, xylene, tetramethylbenzene; Selus, methyl Sel, ethyl Sel, carbitol, methyl carbitol, ethyl carbitol Alcohol, butyl carbitol, diethylene glycol methyl ethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, triethylene glycol monomethyl ether, triethylene glycol Glycol ethers such as monoethyl ether; ethyl acetate, butyl acetate, ethyl lactate, 3-methoxybutyl acetate, 3-methoxy-3-butyl acetate, 3-methoxy-3-methyl acetate 1-Butyl-1-Butyl, Cyruxyl Acetate, Ethyl-xeloxetle Acetate, Butyl-1-Butyl Acetate, Carbitol Acetate, Ethyl Carbitol Acetate, Butyl Carbitol Acetate, Propylene Glycol Esters such as monomethyl ether acetate, propylene glycol monoethyl ether acetate, etc. By dissolving and mixing these solvents, a uniform solution composition can be formed. Among these solvents, in order to obtain necessary properties such as coatability, these may be used alone or in combination of two or more. solvent The amount varies depending on the target viscosity, but is preferably 60 to 90% by mass in the photosensitive resin composition solution.

亦可因應所需於本發明之一實施型態的接著劑層形成用組成物中摻合硬化劑、硬化促進劑、熱聚合抑制劑及抗氧化劑、塑化劑、填充劑、調平劑、消泡劑、界面活性劑、偶合劑等添加劑。 A hardener, a hardening accelerator, a thermal polymerization inhibitor, an antioxidant, a plasticizer, a filler, a leveling agent, a Defoamers, surfactants, coupling agents and other additives.

硬化劑的例子包含有助於環氧樹脂硬化的胺系化合物、多羧酸系化合物、酚醛樹脂、胺基樹脂、雙氰胺、路易士酸錯化合物等。硬化促進劑的例子包含有助於促進環氧樹脂硬化的三級胺、四級銨鹽、三級膦、四級鏻鹽、硼酸酯、路易士酸、有機金屬化合物、咪唑類等。熱聚合抑制劑及抗氧化劑的例子包含:對苯二酚、對苯二酚單甲醚、焦五倍子酚、三級丁基兒茶酚、酚噻

Figure 110138143-A0202-12-0021-32
、受阻酚系化合物等。塑化劑的例子包含:鄰苯二甲酸二丁酯、鄰苯二甲酸二辛酯、磷酸三甲苯酯等。填充劑的例子包含:玻璃纖維、二氧化矽、雲母、氧化鋁等。消泡劑或調平劑的例子包含:聚矽氧系、氟系、丙烯酸系化合物。界面活性劑的例子包含:氟系界面活性劑、聚矽氧系界面活性劑等。偶合劑的例子包含:3-(環氧丙氧基)丙基三甲氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、3-異氰酸丙基三乙氧基矽烷、3-脲基丙基三乙氧基矽烷等。 Examples of the hardener include amine-based compounds, polycarboxylic acid-based compounds, phenolic resins, amine-based resins, dicyandiamide, Lewis acid zirconium compounds, etc., which contribute to the hardening of epoxy resins. Examples of hardening accelerators include tertiary amines, quaternary ammonium salts, tertiary phosphines, quaternary phosphonium salts, borate esters, Lewis acids, organometallic compounds, imidazoles, and the like, which help to promote the hardening of epoxy resins. Examples of thermal polymerization inhibitors and antioxidants include: hydroquinone, hydroquinone monomethyl ether, pyrogallicol, tertiary butylcatechol, phenthiophene
Figure 110138143-A0202-12-0021-32
, hindered phenolic compounds, etc. Examples of the plasticizer include: dibutyl phthalate, dioctyl phthalate, tricresyl phosphate, and the like. Examples of fillers include: fiberglass, silica, mica, alumina, and the like. Examples of the defoaming agent or leveling agent include polysiloxane-based, fluorine-based, and acrylic-based compounds. Examples of the surfactant include fluorine-based surfactants, polysiloxane-based surfactants, and the like. Examples of coupling agents include: 3-(glycidoxy)propyltrimethoxysilane, 3-propenyloxypropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, 3- Ureidopropyl triethoxysilane, etc.

本發明之接著劑層形成用組成物可塗佈於必要的部分而使用,亦可經由藉由光微影形成必要圖案的製程而使用。 The composition for forming an adhesive layer of the present invention can be applied to a necessary part and used, or can be used through a process of forming a necessary pattern by photolithography.

2.積層體的製造方法 2. Manufacturing method of laminated body

本發明之一實施型態的積層體的製造方法包含:(1)在支撐體及被附著體之任一者或兩者的表面,形成包含上述接著劑層形成用組成物之接著劑層的步驟;及(2)透過所形成之接著劑層使前述支撐體與前述被附著體接著的步驟。以下說明各步驟。 The method for producing a layered product according to an embodiment of the present invention includes: (1) forming an adhesive layer including the composition for forming an adhesive layer on the surface of either or both of the support and the adherend. step; and (2) the step of adhering the support body and the adherend through the formed adhesive layer. Each step is explained below.

[形成接著劑層的步驟] [Step of Forming Adhesive Layer]

接著劑層的形成步驟係在支撐體及被附著體之任一者或兩者的表面,形成包含上述接著劑層形成用組成物之接著劑層的步驟。 The step of forming an adhesive layer is a step of forming an adhesive layer including the composition for forming an adhesive layer on the surface of either or both of the support and the adherend.

(支撐體) (support body)

支撐體只要可在其表面形成接著劑層,則其種類並無限定。 The type of the support is not limited as long as the adhesive layer can be formed on the surface thereof.

在本發明中,上述支撐體較佳為具有雷射穿透性。尤其是上述支撐體,更佳為使波長為10nm以上400nm以下的光(雷射)穿透,再佳為使波長為100nm以上400nm以下的光(雷射)穿透。具有上述雷射穿透性之支撐體的例子包含:玻璃基板、丙烯酸基板、藍寶石基板、石英基板等。但是,關於玻璃基板、丙烯酸基板,必須使用組成為所用之光的波長係穿透率充分的基板。上述支撐體中,較佳為玻璃基板。 In the present invention, the support body preferably has laser transparency. In particular, it is more preferable that the above-mentioned support transmits light (laser) having a wavelength of 10 nm or more and 400 nm or less, and even more preferably transmits light (laser) having a wavelength of 100 nm or more and 400 nm or less. Examples of the support body having the above-mentioned laser transparency include glass substrates, acrylic substrates, sapphire substrates, quartz substrates, and the like. However, regarding a glass substrate and an acrylic substrate, it is necessary to use a substrate whose composition is sufficient for the wavelength-based transmittance of the light to be used. Among the above-mentioned supports, a glass substrate is preferred.

(被附著體) (attached body)

被附著體的例子包含:半導體晶圓、半導體晶片、發光元件、光學系玻璃晶圓、金屬箔、研磨墊、樹脂塗膜、配線層等。 Examples of the adherend include semiconductor wafers, semiconductor wafers, light-emitting elements, optical glass wafers, metal foils, polishing pads, resin coating films, wiring layers, and the like.

(接著劑層) (adhesive layer)

接著劑層可藉由將接著劑賦予上述支撐體及上述被附著體之任一者或兩者的表面而形成。上述接著劑較佳為包含上述(A)含不飽和基之鹼可溶性樹脂的接著劑層形成用組成物。上述含不飽和基之鹼可溶性樹脂係硬化後的交聯密度低,故照射雷射時容易剝蝕,因此雷射加工性優異。 The adhesive layer can be formed by applying an adhesive to the surface of either or both of the support and the adherend. It is preferable that the said adhesive agent is the composition for adhesive agent layer formation containing the said (A) unsaturated-group containing alkali-soluble resin. The above-mentioned unsaturated group-containing alkali-soluble resin system has a low crosslinking density after curing, so that it is easy to be peeled off when irradiated with a laser, and thus it is excellent in laser processability.

上述接著劑之賦予方法的例子包含習知的溶液浸漬法、旋塗法、噴墨法、噴塗法、使用輥塗機、模塗機、狹塗機或旋塗機的方法等。 Examples of the method of applying the above-mentioned adhesive include conventional solution dipping method, spin coating method, ink jet method, spray method, method using a roll coater, die coater, slit coater, or spin coater, and the like.

以上述賦予方法賦予接著劑後,使溶劑乾燥(預烘烤),藉此形成接著劑層。此外,利用烘箱、加熱板等加熱,藉此進行預烘烤。預烘 烤中的加熱溫度及加熱時間係因應使用之溶劑而適當地選擇,例如以60至110℃的溫度進行1至3分鐘。 After applying the adhesive by the above-mentioned applying method, the solvent is dried (pre-baking) to form an adhesive layer. Further, prebaking is performed by heating with an oven, a hot plate, or the like. pre-bake The heating temperature and heating time in baking are appropriately selected according to the solvent used, for example, the temperature is 60 to 110° C. for 1 to 3 minutes.

接著劑層的厚度可任意地選擇。在本發明中,接著劑層的厚度較佳為0.1μm以上50μm以下,更佳為0.5μm以上30μm以下。若接著劑層的厚度為0.1μm以上,則接著劑層可具有用以將被附著體接著的充分保持力。又,若為50μm以下,則可藉由光或熱硬化而使接著劑層充分地硬化。 The thickness of the adhesive layer can be arbitrarily selected. In the present invention, the thickness of the adhesive layer is preferably 0.1 μm or more and 50 μm or less, and more preferably 0.5 μm or more and 30 μm or less. If the thickness of the adhesive agent layer is 0.1 μm or more, the adhesive agent layer can have sufficient holding power for bonding the adherend. Moreover, if it is 50 micrometers or less, the adhesive layer can be hardened sufficiently by light or heat hardening.

又,本步驟中,將接著劑賦予上述支撐體及上述被附著體之任一者或兩者的表面後,亦可具有用以對於接著劑層實施圖案化的曝光步驟及顯影步驟。藉由對接著劑層實施圖案化,可僅在使被附著體接著的部分形成接著劑層,在將支撐體與被附著體分離的步驟(於以下敘述)中,可抑制被附著體的剝離不良或錯位。 Moreover, in this process, after giving an adhesive agent to the surface of either or both of the said support body and the said to-be-adhered body, you may have an exposure process and a development process for patterning an adhesive agent layer. By patterning the adhesive layer, the adhesive layer can be formed only in the part where the adherend is bonded, and the peeling of the adherend can be suppressed in the step of separating the support and the adherend (described below) bad or misplaced.

用於曝光步驟之光的例子包含:可見光線、紫外線、遠紫外線、電子射線、X射線等。上述光之中,較佳為紫外線(波長250至400nm)。又,顯影步驟中使用適合鹼顯影之顯影液。上述顯影液的例子包含:碳酸鈉、碳酸鉀、氫氧化鉀、二乙醇胺、氫氧化四甲胺等的水溶液。此等顯影液可根據樹脂層的特性而適當地選擇,亦可因應所需添加界面活性劑。顯影溫度較佳為20至35℃,可使用市售的顯影機或超音波清洗機等而精密地形成細微的影像。此外,鹼顯影後通常進行水洗。顯影處理法可適用:沖淋顯影法、噴霧顯影法、浸漬式(dip)顯影法、漿式(覆液)顯影法等。 Examples of the light used in the exposure step include visible rays, ultraviolet rays, extreme ultraviolet rays, electron rays, X-rays, and the like. Among the above-mentioned light, ultraviolet rays (wavelength 250 to 400 nm) are preferable. In addition, a developer suitable for alkali development is used in the development step. Examples of the above-mentioned developer include aqueous solutions of sodium carbonate, potassium carbonate, potassium hydroxide, diethanolamine, tetramethylamine hydroxide, and the like. These developers can be appropriately selected according to the characteristics of the resin layer, and a surfactant can also be added as required. The developing temperature is preferably 20 to 35° C., and a fine image can be precisely formed using a commercially available developing machine, an ultrasonic cleaner, or the like. In addition, water washing is usually performed after alkali development. The development treatment method can be applied to a shower development method, a spray development method, a dip development method, a slurry development method, and the like.

[使支撐體及被附著體接著的步驟] [Steps for adhering the support body and the attached body]

使支撐體及被附著體接著的步驟係透過上述接著劑層使上述支撐體及被附著體接著的步驟。 The step of adhering the support and the adherend is a step of adhering the support and the adherend through the adhesive layer.

使上述支撐體與上述被附著體接著的方法例如有使被附著體(已賦予與接著劑層接觸之面接著劑)與形成於支撐體表面之接著劑層的表面接觸,一邊加熱一邊加壓的方法。又,支撐體與被附著體的接著條件,加壓時的溫度較佳為室溫以上200℃以下,更佳為30℃以上150℃以下。接著時的壓力較佳為0.01MPa以上20MPa以下,更佳為0.03MPa以上15MPa以下。又,亦可因應所需在加壓熱壓接結束後以120℃至250℃的溫度使其熱硬化。藉由以上述條件使支撐體與上述被附著體接著,透過接著劑層將被附著體更牢固地固定於支撐體的表面。 As a method of bonding the support and the adherend, for example, the adherend (a surface adhesive to which the adhesive layer has been applied) is brought into contact with the surface of the adhesive layer formed on the surface of the support, and pressure is applied while heating. Methods. Moreover, as for the bonding conditions of the support body and the adherend, the temperature at the time of pressurization is preferably room temperature or higher and 200°C or lower, more preferably 30°C or higher and 150°C or lower. The pressure at the subsequent time is preferably 0.01 MPa or more and 20 MPa or less, more preferably 0.03 MPa or more and 15 MPa or less. Moreover, you may make it thermosetting at the temperature of 120 degreeC - 250 degreeC after completion|finish of pressurization thermocompression as needed. By bonding the support and the adherend under the above conditions, the adherend is more firmly fixed to the surface of the support through the adhesive layer.

又,上述接著之步驟中,亦可利用光硬化使支撐體及被附著體接著。使接著劑層光硬化之方法的例子有使用高壓汞燈照射光線的方法。又,支撐體與被附著體的接著條件,照射之光的波長較佳為200至500nm。所照射之光的曝光量較佳為25mJ/cm2以上3000mJ/cm2以下,更佳為50mJ/cm2以上2000mJ/cm2以下。 Moreover, in the above-mentioned following step, a support body and a to-be-adhered body may be bonded by photohardening. An example of the method of photohardening the adhesive layer is a method of irradiating light using a high-pressure mercury lamp. Moreover, as for the bonding conditions of a support body and a to-be-adhered body, the wavelength of the light irradiated is preferably 200 to 500 nm. The exposure amount of the irradiated light is preferably 25 mJ/cm 2 or more and 3000 mJ/cm 2 or less, more preferably 50 mJ/cm 2 or more and 2000 mJ/cm 2 or less.

以此方式形成本發明之積層體。 In this way, the laminate of the present invention is formed.

此外,上述積層體可藉由從支撐體側對於接著劑層照射波長為10nm以上400nm以下的雷射(於以下敘述),而將支撐體與被附著體分離。 Moreover, the said laminated body can isolate|separate a support body and a to-be-adhered body by irradiating the laser (described below) with a wavelength of 10 nm or more and 400 nm or less with respect to an adhesive bond layer from a support body side.

3.積層體的處理方法 3. Processing method of laminated body

本發明之一實施型態的積層體的處理方法包含:(1)準備上述積層體的步驟;及(2)對於上述積層體照射光線而將上述支撐體與上述被附著體分離的步驟。以下說明各步驟。 The processing method of the layered body according to one embodiment of the present invention includes: (1) a step of preparing the layered body; and (2) a step of irradiating the layered body with light to separate the support body and the adherend. Each step is explained below.

[準備積層體的步驟] [Procedures for preparing the laminate]

準備積層體的步驟係以上述方式形成積層體或準備已形成之積層體的步驟。 The step of preparing the layered body is a step of forming the layered body or preparing the formed layered body in the above-described manner.

[將支撐體與被附著體分離的步驟] [Step of separating the support body from the attached body]

將支撐體與被附著體分離的步驟係藉由對接著劑層照射光線而將支撐體與被附著體分離的步驟。 The step of separating the support and the adherend is a step of separating the support and the adherend by irradiating the adhesive layer with light.

所照射之光只要可將支撐體與被附著體分離,則無特別限定。在本發明中,上述光線較佳為紫外線,上述紫外線的波長更佳為10nm以上400nm以下,再佳為100nm以上400nm以下。若上述紫外線的波長為10nm以上,則作為接著劑層之成分的聚合物因吸收光線而發生改質,進而使強度及接著力降低,故可輕易地將支撐體與被附著體分離。又,若波長為400nm以下,則加工部的接著劑層會吸收光線,故可抑制產生硬化膜的殘渣。 The light to be irradiated is not particularly limited as long as the support and the adherend can be separated. In the present invention, the light rays are preferably ultraviolet rays, and the wavelength of the ultraviolet rays is more preferably 10 nm or more and 400 nm or less, and even more preferably 100 nm or more and 400 nm or less. When the wavelength of the above-mentioned ultraviolet rays is 10 nm or more, the polymer as a component of the adhesive layer is modified by absorbing light, and the strength and the adhesive force are reduced, so that the support and the adherend can be easily separated. Moreover, since the adhesive layer of a processed part absorbs light as a wavelength is 400 nm or less, generation|occurrence|production of the residue of a cured film can be suppressed.

上述紫外線的光源的例子包含:低壓汞燈、高壓汞燈、超高壓汞燈、金屬鹵素燈、遠紫外線燈雷射。上述光源中,較佳為雷射。 Examples of the above-mentioned ultraviolet light source include a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a metal halide lamp, and a far-ultraviolet lamp laser. Among the above-mentioned light sources, lasers are preferred.

上述雷射的例子包含:固體雷射、液體雷射、氣體雷射。又,上述固體雷射的例子包含半導體激發雷射等。液體雷射的例子包含色素雷射等。氣體雷射的例子包含準分子雷射等。上述雷射中,較佳為半導體激發雷射。 Examples of the above lasers include: solid lasers, liquid lasers, and gas lasers. In addition, examples of the above-mentioned solid-state lasers include semiconductor excitation lasers and the like. Examples of liquid lasers include pigmented lasers and the like. Examples of gas lasers include excimer lasers and the like. Among the above lasers, semiconductor excitation lasers are preferred.

上述半導體激勵雷射的例子包含Nd:YAG雷射、Nd:YLF雷射、Nd:玻璃雷射、Nd:YVO4雷射、Yb:YAG雷射、摻鐿光纖雷射、Er:YAG雷射、Tm:YAG雷射等。準分子雷射的例子包含KrF雷射、XeCl雷射、ArF雷射、F2雷射等。上述雷射中,較佳為Nd:YAG雷射。 Examples of the above semiconductor excitation lasers include Nd: YAG laser, Nd: YLF laser, Nd: glass laser, Nd: YVO4 laser, Yb: YAG laser, Ytterbium-doped fiber laser, Er: YAG laser, Tm: YAG laser, etc. Examples of excimer lasers include KrF lasers, XeCl lasers, ArF lasers, F2 lasers, and the like. Among the above lasers, Nd:YAG lasers are preferred.

又,照射至接著劑層之光的輸出及累積光量因光源等的種類而異,但所照射之光為雷射時,可使用上述輸出為0.1mW以上200W以下者。又,上述累積光量較佳為1mJ/cm2以上50J/cm2以下。若累積光量為 0.1mJ/cm2以上,則不易發生剝蝕時產生的燒焦、剝離殘渣等。若為50J/cm2以下,則可適當地控制剝蝕的速度而進行適當的加工。 In addition, the output and the accumulated light amount of the light irradiated to the adhesive layer vary depending on the type of light source, etc., but when the irradiated light is a laser, the above-mentioned output of 0.1 mW or more and 200 W or less can be used. In addition, the above-mentioned cumulative light amount is preferably 1 mJ/cm 2 or more and 50 J/cm 2 or less. When the accumulated light amount is 0.1 mJ/cm 2 or more, scorch, peeling residue, etc., which are generated during the peeling, are less likely to occur. If it is 50 J/cm 2 or less, the rate of erosion can be appropriately controlled to perform appropriate processing.

對接著劑層照射光線(雷射)的方法較佳為從支撐體側對接著劑層整個表面照射雷射。照射雷射的方法並無特別限定,可用習知的方法進行。 As a method of irradiating the adhesive layer with light (laser), it is preferable to irradiate the entire surface of the adhesive layer with a laser from the support side. The method of irradiating the laser is not particularly limited, and a known method can be used.

上述積層體中,藉由對上述接著劑層照射光線(雷射),可將上述支撐體與上述被附著體分離。 In the said laminated body, by irradiating light (laser) to the said adhesive bond layer, the said support body and the said to-be-adhered body can be isolate|separated.

本發明之一實施型態的積層體的處理方法中,在將支撐體與被附著體分離的步驟之前,亦可包含將所準備之積層體進行加工的步驟。 In the processing method of the laminated body which concerns on one embodiment of this invention, the process of processing the prepared laminated body may be included before the process of separating a support body and a to-be-adhered body.

將上述積層體進行加工的方法包含切割、背面研削等被附著體之薄膜化、感光蝕刻加工、半導體晶片之積層、各種元件之搭載、樹脂密封等。 The method of processing the above-mentioned laminate includes thinning of the adherend such as dicing and back surface grinding, photoetching, lamination of semiconductor wafers, mounting of various elements, resin sealing, and the like.

又,本發明之一實施型態的積層體的處理方法中,亦可包含使經上述加工處理之積層體從一裝置移動至另一裝置的步驟。使上述積層體移動的方法包含機械手臂等。 Moreover, in the processing method of the laminated body which concerns on one Embodiment of this invention, the process of moving the laminated body processed by the said process from one apparatus to another apparatus may be included. A method of moving the above-mentioned laminated body includes a robot arm or the like.

以此方式處理本發明之積層體。 The laminate of the present invention is processed in this way.

[實施例] [Example]

以下根據實施例及比較例具體地說明本發明之實施型態,但本發明並不限定於此等。 Embodiments of the present invention will be specifically described below based on Examples and Comparative Examples, but the present invention is not limited to these.

首先,說明作為(A)成分的含不飽和基之鹼可溶性樹脂的合成例,此等合成例中的樹脂的評估,若無特別說明,係以下述方式進行。 First, the synthesis examples of the unsaturated group-containing alkali-soluble resin as the component (A) will be described. The evaluation of the resins in these synthesis examples was performed as follows unless otherwise specified.

此外,關於各種測定機器,使用相同機種時,從第2處開始省略機器廠商名。又,在實施例中,測定用的附硬化膜之基板的製作所使 用之玻璃基板,係皆實施相同處理而使用。又,關於各成分的含量,小數點下第一位為0時,有省略小數點以下記載之情形。 In addition, when using the same type of measurement equipment, the equipment manufacturer name is omitted from the second point. Moreover, in the Example, the manufacturing method of the board|substrate with a cured film for measurement was used. The glass substrates used are all subjected to the same treatment and used. In addition, regarding the content of each component, when the first digit below the decimal point is 0, the description below the decimal point may be omitted.

[固形份濃度] [Solid content concentration]

將1g的合成例中所得之樹脂溶液含浸於玻璃過濾器[重量:W0(g)]並秤量[W1(g)],從以160℃加熱2小時後的重量[W2(g)],藉由下式而求得。 1 g of the resin solution obtained in the synthesis example was impregnated into a glass filter [weight: W0(g)], weighed [W1(g)], and the weight [W2(g)] after heating at 160° C. for 2 hours was obtained by using obtained by the following formula.

固形份濃度(重量%)=100×(W2-W0)/(W1-W0) Solid content concentration (wt%)=100×(W2-W0)/(W1-W0)

[酸價] [acid value]

使樹脂溶液溶解於二

Figure 110138143-A0202-12-0027-33
烷,使用電位滴定裝置「COM-1600」(平沼產業股份有限公司製)以1/10N-KOH水溶液進行滴定而求得。 Dissolve the resin solution in two
Figure 110138143-A0202-12-0027-33
The alkane was obtained by titration with a 1/10 N-KOH aqueous solution using a potentiometric titration apparatus "COM-1600" (manufactured by Hiranuma Sangyo Co., Ltd.).

[分子量] [Molecular weight]

以凝膠滲透層析儀(GPC)「HLC-8220GPC」(Tosoh Corporation製,溶劑:四氫呋喃,管柱:TSKgelSuper H-2000(2支)+TSKgelSuper H-3000(1支)+TSKgelSuper H-4000(1支)+TSKgelSuper H-5000(1支)(Tosoh Corporation製),溫度:40℃,速度:0.6ml/min)進行測定,以標準聚苯乙烯(Tosoh Corporation製,PS-寡聚物套組)換算值求出重量平均分子量(Mw)。 Gel permeation chromatography (GPC) "HLC-8220GPC" (manufactured by Tosoh Corporation, solvent: tetrahydrofuran, column: TSKgelSuper H-2000 (2 pieces) + TSKgelSuper H-3000 (1 piece) + TSKgelSuper H-4000 ( 1 piece) + TSKgelSuper H-5000 (1 piece) (manufactured by Tosoh Corporation), temperature: 40° C., speed: 0.6 ml/min) for measurement, using standard polystyrene (manufactured by Tosoh Corporation, PS-oligomer set) ) conversion value to obtain the weight average molecular weight (Mw).

合成例所記載之簡稱如下述。 The abbreviations described in the synthesis examples are as follows.

BPFE:雙酚茀型環氧樹脂(通式(1)中Ar為苯環且1為0之環氧樹脂,環氧當量256g/eq) BPFE: Bisphenol-based epoxy resin (the epoxy resin in which Ar is a benzene ring and 1 is 0 in the general formula (1), epoxy equivalent 256g/eq)

BNFE:雙萘酚茀型環氧樹脂(通式(1)中Ar為萘環且1為0之環氧樹脂,環氧當量281g/eq) BNFE: bisnaphthol-type epoxy resin (in general formula (1), Ar is a naphthalene ring and 1 is an epoxy resin, epoxy equivalent 281g/eq)

YD-7011R:雙酚A型環氧樹脂(EPOTOHTOYD-7011R,NIPPON STEEL Chemical & Material Co.,Ltd.製,「EPOTOHTO」為同公司的註冊商標) YD-7011R: Bisphenol A epoxy resin (EPOTOHTOYD-7011R, manufactured by NIPPON STEEL Chemical & Material Co., Ltd., "EPOTOHTO" is a registered trademark of the same company)

YX8000:氫化環氧樹脂(「jER YX8000」,環氧當量205g/eq,三菱化學股份有限公司製,「jER」為同公司的註冊商標) YX8000: Hydrogenated epoxy resin (“jER YX8000”, epoxy equivalent 205 g/eq, manufactured by Mitsubishi Chemical Corporation, “jER” is a registered trademark of the same company)

BPDA:3,3’,4,4’-聯苯四羧酸二酐 BPDA: 3,3',4,4'-biphenyltetracarboxylic dianhydride

BTDA:3,3’,4,4’-二苯甲酮四羧酸二酐 BTDA: 3,3',4,4'-benzophenone tetracarboxylic dianhydride

HPMDA:1,2,4,5-環己烷四甲酸二酐 HPMDA: 1,2,4,5-cyclohexanetetracarboxylic dianhydride

THPA:1,2,3,6-四氫酞酸酐 THPA: 1,2,3,6-tetrahydrophthalic anhydride

TPP:三苯膦 TPP: Triphenylphosphine

AA:丙烯酸 AA: Acrylic

PGMEA:丙二醇單甲醚乙酸酯 PGMEA: Propylene Glycol Monomethyl Ether Acetate

[合成例1] [Synthesis Example 1]

於附有回流冷卻器之250mL四頸燒瓶中,置入BPFE(50.00g、0.10mol)、AA(14.07g、0.20mol)、TPP(0.26g)及PGMEA(40.00g),於100至105℃攪拌12小時,得到反應生成物。之後,置入PGMEA(25.00g),以使固形份成為50質量%的方式進行調整。 Put BPFE (50.00g, 0.10mol), AA (14.07g, 0.20mol), TPP (0.26g) and PGMEA (40.00g) into a 250mL four-necked flask with a reflux cooler, at 100 to 105°C After stirring for 12 hours, a reaction product was obtained. Then, PGMEA (25.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入BPDA(14.37g、0.05mol)及THPA(7.43g、0.05mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-1。所得之樹脂溶液的固形份濃度為57.0質量%,酸價(固形份換算)為96mgKOH/g,利用GPC分析所得之Mw為3600。 Next, BPDA (14.37 g, 0.05 mol) and THPA (7.43 g, 0.05 mol) were placed in the obtained reaction product, and the mixture was stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing alkali-soluble resin (A) -1. The solid content concentration of the obtained resin solution was 57.0 mass %, the acid value (solid content conversion) was 96 mgKOH/g, and the Mw obtained by GPC analysis was 3600.

[合成例2] [Synthesis Example 2]

於附有回流冷卻器之250mL四頸燒瓶中,置入BPFE(50.00g、0.10mol)、AA(14.07g、0.20mol)、TPP(0.26g)及PGMEA(40.00g),於100至105℃攪拌12小時,得到反應生成物。之後,置入PGMEA(25.00g),以使固形份成為50質量%的方式進行調整。 Put BPFE (50.00g, 0.10mol), AA (14.07g, 0.20mol), TPP (0.26g) and PGMEA (40.00g) into a 250mL four-necked flask with a reflux cooler, at 100 to 105°C After stirring for 12 hours, a reaction product was obtained. Then, PGMEA (25.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入BTDA(15.73g、0.05mol)及THPA(7.43g、0.05mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-2。所得之樹脂溶液的固形份濃度為57.4質量%,酸價(固形份換算)為105mgKOH/g,利用GPC分析所得之Mw為3200。 Next, BTDA (15.73 g, 0.05 mol) and THPA (7.43 g, 0.05 mol) were placed in the obtained reaction product, and the mixture was stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing alkali-soluble resin (A) -2. The solid content concentration of the obtained resin solution was 57.4 mass %, the acid value (solid content conversion) was 105 mgKOH/g, and the Mw obtained by GPC analysis was 3200.

[合成例3] [Synthesis Example 3]

於附有回流冷卻器之250mL四頸燒瓶中,置入BPFE(50.00g、0.10mol)、AA(14.07g、0.20mol)、TPP(0.26g)及PGMEA(40.00g),於100至105℃攪拌12小時,得到反應生成物。之後,置入PGMEA(25.00g),以使固形份成為50質量%的方式進行調整。 Put BPFE (50.00g, 0.10mol), AA (14.07g, 0.20mol), TPP (0.26g) and PGMEA (40.00g) into a 250mL four-necked flask with a reflux cooler, at 100 to 105°C After stirring for 12 hours, a reaction product was obtained. Then, PGMEA (25.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入萘-1,4,5,8-四羧酸二酐(13.09g、0.05mol)及THPA(7.43g、0.05mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-3。所得之樹脂溶液的固形份濃度為56.6質量%,酸價(固形份換算)為101mgKOH/g,利用GPC分析所得之Mw為3300。 Next, naphthalene-1,4,5,8-tetracarboxylic dianhydride (13.09 g, 0.05 mol) and THPA (7.43 g, 0.05 mol) were placed in the obtained reaction product, and stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing alkali-soluble resin (A)-3. The solid content concentration of the obtained resin solution was 56.6 mass %, the acid value (solid content conversion) was 101 mgKOH/g, and the Mw obtained by GPC analysis was 3300.

[合成例4] [Synthesis Example 4]

於附有回流冷卻器之250mL四頸燒瓶中,置入BPFE(50.00g、0.10mol)、AA(14.07g、0.20mol)、TPP(0.26g)及PGMEA(40.00g),於100至105℃攪拌12小時,得到反應生成物。之後,置入PGMEA(25.00g),以使固形份成為50質量%的方式進行調整。 Put BPFE (50.00g, 0.10mol), AA (14.07g, 0.20mol), TPP (0.26g) and PGMEA (40.00g) into a 250mL four-necked flask with a reflux cooler, at 100 to 105°C After stirring for 12 hours, a reaction product was obtained. Then, PGMEA (25.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入萘-2,3,6,7-四羧酸二酐(13.09g、0.05mol)及THPA(7.43g、0.05mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-4。所得之樹脂溶液的固形份濃度為56.6質量%,酸價(固形份換算)為99mgKOH/g,利用GPC分析所得之Mw為3400。 Next, naphthalene-2,3,6,7-tetracarboxylic dianhydride (13.09 g, 0.05 mol) and THPA (7.43 g, 0.05 mol) were placed in the obtained reaction product, and stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing alkali-soluble resin (A)-4. The solid content concentration of the obtained resin solution was 56.6 mass %, the acid value (solid content conversion) was 99 mgKOH/g, and the Mw obtained by GPC analysis was 3400.

[合成例5] [Synthesis Example 5]

於附有回流冷卻器之250mL四頸燒瓶中,置入BPFE(50.00g、0.10mol)、AA(14.07g、0.20mol)、TPP(0.26g)及PGMEA(40.00g),於100至105℃攪拌12小時,得到反應生成物。之後,置入PGMEA(25.00g),以使固形份成為50質量%的方式進行調整。 Put BPFE (50.00g, 0.10mol), AA (14.07g, 0.20mol), TPP (0.26g) and PGMEA (40.00g) into a 250mL four-necked flask with a reflux cooler, at 100 to 105°C After stirring for 12 hours, a reaction product was obtained. Then, PGMEA (25.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入BPDA(14.37g、0.05mol)及1,8-萘二羧酸酐(9.68g、0.05mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-5。所得之樹脂溶液的固形份濃度為57.6質量%,酸價(固形份換算)為97mgKOH/g,利用GPC分析所得之Mw為3700。 Next, BPDA (14.37 g, 0.05 mol) and 1,8-naphthalenedicarboxylic anhydride (9.68 g, 0.05 mol) were placed in the obtained reaction product, and the mixture was stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing material. The alkali-soluble resin (A)-5. The solid content concentration of the obtained resin solution was 57.6 mass %, the acid value (solid content conversion) was 97 mgKOH/g, and the Mw obtained by GPC analysis was 3700.

[合成例6] [Synthesis Example 6]

於附有回流冷卻器之250mL四頸燒瓶中,置入BPFE(50.00g、0.10mol)、AA(14.07g、0.20mol)、TPP(0.26g)及PGMEA(40.00g),於100至105℃攪拌12小時,得到反應生成物。之後,置入PGMEA(25.00g),以使固形份成為50質量%的方式進行調整。 Put BPFE (50.00g, 0.10mol), AA (14.07g, 0.20mol), TPP (0.26g) and PGMEA (40.00g) into a 250mL four-necked flask with a reflux cooler, at 100 to 105°C After stirring for 12 hours, a reaction product was obtained. Then, PGMEA (25.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入BPDA(14.37g、0.05mol)及2,3-萘二羧酸酐(9.68g、0.05mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-6。所得之樹脂溶液的固形份濃度為57.6質量%,酸價(固形份換算)為95mgKOH/g,利用GPC分析所得之Mw為3600。 Next, BPDA (14.37 g, 0.05 mol) and 2,3-naphthalene dicarboxylic anhydride (9.68 g, 0.05 mol) were placed in the obtained reaction product, and the mixture was stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing material. The alkali-soluble resin (A)-6. The solid content concentration of the obtained resin solution was 57.6 mass %, the acid value (solid content conversion) was 95 mgKOH/g, and the Mw obtained by GPC analysis was 3600.

[合成例7] [Synthesis Example 7]

於附有回流冷卻器之250mL四頸燒瓶中,置入BPFE(50.00g、0.10mol)、AA(14.07g、0.20mol)、TPP(0.26g)及PGMEA(40.00g),於100 至105℃攪拌12小時,得到反應生成物。之後,置入PGMEA(25.00g),以使固形份成為50質量%的方式進行調整。 In a 250mL four-neck flask with a reflux cooler, put BPFE (50.00g, 0.10mol), AA (14.07g, 0.20mol), TPP (0.26g) and PGMEA (40.00g) at 100 It stirred at 105 degreeC for 12 hours, and obtained the reaction product. Then, PGMEA (25.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入BPDA(10.06g、0.03mol)及THPA(11.89g、0.08mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-7。所得之樹脂溶液的固形份濃度為57.0質量%,酸價(固形份換算)為98mgKOH/g,利用GPC分析所得之Mw為2300。 Next, BPDA (10.06 g, 0.03 mol) and THPA (11.89 g, 0.08 mol) were placed in the obtained reaction product, and the mixture was stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing alkali-soluble resin (A) -7. The solid content concentration of the obtained resin solution was 57.0 mass %, the acid value (solid content conversion) was 98 mgKOH/g, and the Mw obtained by GPC analysis was 2300.

[合成例8] [Synthesis Example 8]

於附有回流冷卻器之250mL四頸燒瓶中,置入BPFE(50.00g、0.10mol)、AA(14.07g、0.20mol)、TPP(0.26g)及PGMEA(40.00g),於100至105℃攪拌12小時,得到反應生成物。之後,置入PGMEA(25.00g),以使固形份成為50質量%的方式進行調整。 Put BPFE (50.00g, 0.10mol), AA (14.07g, 0.20mol), TPP (0.26g) and PGMEA (40.00g) into a 250mL four-necked flask with a reflux cooler, at 100 to 105°C After stirring for 12 hours, a reaction product was obtained. Then, PGMEA (25.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入BPDA(19.25g、0.07mol)及THPA(0.30g、0.002mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-8。所得之樹脂溶液的固形份濃度為56.3質量%,酸價(固形份換算)為97mgKOH/g,利用GPC分析所得之Mw為4700。 Next, BPDA (19.25 g, 0.07 mol) and THPA (0.30 g, 0.002 mol) were placed in the obtained reaction product, and the mixture was stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing alkali-soluble resin (A) -8. The solid content concentration of the obtained resin solution was 56.3 mass %, the acid value (solid content conversion) was 97 mgKOH/g, and the Mw obtained by GPC analysis was 4700.

[合成例9] [Synthesis Example 9]

於附有回流冷卻器之250mL四頸燒瓶中,置入BNFE(50.00g、0.09mol)、AA(12.82g、0.20mol)、TPP(0.23g)及PGMEA(40.00g),於100至105℃攪拌12小時,得到反應生成物。之後,置入PGMEA(25.00g),以使固形份成為50質量%的方式進行調整。 Put BNFE (50.00g, 0.09mol), AA (12.82g, 0.20mol), TPP (0.23g) and PGMEA (40.00g) into a 250mL four-necked flask with a reflux cooler, at 100 to 105°C After stirring for 12 hours, a reaction product was obtained. Then, PGMEA (25.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入BPDA(13.09g、0.04mol)及THPA(6.77g、0.04mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-9。所得之樹脂溶液的固形份濃度為56.1質量%,酸價(固形份換算)為91mgKOH/g,利用GPC分析所得之Mw為3500。 Next, BPDA (13.09 g, 0.04 mol) and THPA (6.77 g, 0.04 mol) were placed in the obtained reaction product, and the mixture was stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing alkali-soluble resin (A) -9. The solid content concentration of the obtained resin solution was 56.1 mass %, the acid value (solid content conversion) was 91 mgKOH/g, and the Mw obtained by GPC analysis was 3500.

[合成例10] [Synthesis Example 10]

於附有回流冷卻器之250mL四頸燒瓶中,置入BNFE(50.00g、0.09mol)、AA(12.82g、0.20mol)、TPP(0.23g)及PGMEA(40.00g),於100至105℃攪拌12小時,得到反應生成物。之後,置入PGMEA(25.00g),以使固形份成為50質量%的方式進行調整。 Put BNFE (50.00g, 0.09mol), AA (12.82g, 0.20mol), TPP (0.23g) and PGMEA (40.00g) into a 250mL four-necked flask with a reflux cooler, at 100 to 105°C After stirring for 12 hours, a reaction product was obtained. Then, PGMEA (25.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入BTDA(14.33g、0.04mol)及THPA(6.77g、0.04mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-10。所得之樹脂溶液的固形份濃度為56.5質量%,酸價(固形份換算)為90mgKOH/g,利用GPC分析所得之Mw為2700。 Next, BTDA (14.33 g, 0.04 mol) and THPA (6.77 g, 0.04 mol) were placed in the obtained reaction product, and the mixture was stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing alkali-soluble resin (A) -10. The solid content concentration of the obtained resin solution was 56.5 mass %, the acid value (solid content conversion) was 90 mgKOH/g, and the Mw obtained by GPC analysis was 2700.

[合成例11] [Synthesis Example 11]

於附有回流冷卻器之250mL四頸燒瓶中,置入BPFE(50.00g、0.10mol)、AA(14.07g、0.20mol)、TPP(0.26g)及PGMEA(40.00g),於100至105℃攪拌12小時,得到反應生成物。之後,置入PGMEA(25.00g),以使固形份成為50質量%的方式進行調整。 Put BPFE (50.00g, 0.10mol), AA (14.07g, 0.20mol), TPP (0.26g) and PGMEA (40.00g) into a 250mL four-necked flask with a reflux cooler, at 100 to 105°C After stirring for 12 hours, a reaction product was obtained. Then, PGMEA (25.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入HPMDA(10.95g、0.05mol)及THPA(7.43g、0.05mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-11。所得之樹脂溶液的固形份濃度為56.0質量%,酸價(固形份換算)為105mgKOH/g,利用GPC分析所得之Mw為4000。 Next, HPMDA (10.95 g, 0.05 mol) and THPA (7.43 g, 0.05 mol) were placed in the obtained reaction product, and the mixture was stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing alkali-soluble resin (A) -11. The solid content concentration of the obtained resin solution was 56.0 mass %, the acid value (solid content conversion) was 105 mgKOH/g, and the Mw obtained by GPC analysis was 4000.

[合成例12] [Synthesis Example 12]

於附有回流冷卻器之250mL四頸燒瓶中,置入YD-7011R(50.00g、0.05mol)、AA(7.59g、0.11mol)、TPP(0.14g)及PGMEA(40.00g),於100至105℃攪拌12小時,得到反應生成物。之後,置入PGMEA(20.00g),以使固形份成為50質量%的方式進行調整。 In a 250mL four-necked flask with a reflux cooler, put YD-7011R (50.00g, 0.05mol), AA (7.59g, 0.11mol), TPP (0.14g) and PGMEA (40.00g) at 100 to The mixture was stirred at 105°C for 12 hours to obtain a reaction product. Then, PGMEA (20.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入BPDA(5.42g、0.02mol)及THPA(6.41g、0.04mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-12。所得之樹脂溶液的固形份濃度為53.7質量%,酸價(固形份換算)為68mgKOH/g,利用GPC分析所得之Mw為7300。 Next, BPDA (5.42 g, 0.02 mol) and THPA (6.41 g, 0.04 mol) were placed in the obtained reaction product, and the mixture was stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing alkali-soluble resin (A) -12. The solid content concentration of the obtained resin solution was 53.7 mass %, the acid value (solid content conversion) was 68 mgKOH/g, and the Mw obtained by GPC analysis was 7300.

[合成例13] [Synthesis Example 13]

於附有回流冷卻器之250mL四頸燒瓶中,置入3’,4’-環氧環己基甲基3’,4’-環氧環己烷羧酸酯(25.00g、0.10mol)、AA(14.28g、0.20mol)、TEAB(0.63g)及PGMEA(40.00g),於100至105℃攪拌20小時,得到反應生成物。之後,置入PGMEA(20.00g),以使固形份成為50質量%的方式進行調整。 In a 250mL four-neck flask with a reflux cooler, put 3',4'-epoxycyclohexylmethyl 3',4'-epoxycyclohexanecarboxylate (25.00g, 0.10mol), AA (14.28 g, 0.20 mol), TEAB (0.63 g) and PGMEA (40.00 g), and stirred at 100 to 105° C. for 20 hours to obtain a reaction product. Then, PGMEA (20.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入BPDA(10.29g、0.03mol)及THPA(11.97g、0.08mol),於120至125℃攪拌8小時。再置入GMA(11.60g、0.08mol),於105至110℃攪拌8小時,得到含不飽和基之鹼可溶性樹脂(A)-13。所得之樹脂溶液的固形份濃度為64.8質量%,酸價(固形份換算)為55mgKOH/g,利用GPC分析所得之Mw為4200。 Next, BPDA (10.29 g, 0.03 mol) and THPA (11.97 g, 0.08 mol) were put into the obtained reaction product, and the mixture was stirred at 120 to 125° C. for 8 hours. GMA (11.60 g, 0.08 mol) was added, and the mixture was stirred at 105 to 110° C. for 8 hours to obtain an unsaturated group-containing alkali-soluble resin (A)-13. The solid content concentration of the obtained resin solution was 64.8 mass %, the acid value (solid content conversion) was 55 mgKOH/g, and the Mw obtained by GPC analysis was 4200.

[合成例14] [Synthesis Example 14]

於附有回流冷卻器之250mL四頸燒瓶中,置入YX8000(50.00g、0.12mol)、AA(17.58g、0.24mol)、TPP(0.32g)及PGMEA(40.00g),於100至105℃攪拌20小時,得到反應生成物。之後,置入PGMEA(20.00g),以使固形份成為50質量%的方式進行調整。 In a 250mL four-neck flask with a reflux cooler, put YX8000 (50.00g, 0.12mol), AA (17.58g, 0.24mol), TPP (0.32g) and PGMEA (40.00g) at 100 to 105°C After stirring for 20 hours, a reaction product was obtained. Then, PGMEA (20.00g) was put in, and it adjusted so that a solid content might become 50 mass %.

接著,於所得之反應生成物中置入HPMDA(13.67g、0.06mol)及THPA(9.28g、0.06mol),於115至120℃攪拌6小時,得到含不飽和基之鹼可溶性樹脂(A)-14。所得之樹脂溶液的固形份濃度為58.3質 量%,酸價(固形份換算)為115mgKOH/g,利用GPC分析所得之Mw為4000。 Next, HPMDA (13.67 g, 0.06 mol) and THPA (9.28 g, 0.06 mol) were placed in the obtained reaction product, and the mixture was stirred at 115 to 120° C. for 6 hours to obtain an unsaturated group-containing alkali-soluble resin (A) -14. The solid concentration of the obtained resin solution was 58.3 mass %, the acid value (solid content conversion) was 115 mgKOH/g, and the Mw obtained by GPC analysis was 4000.

以表1中記載之調配量(單位為質量%)製備實施例1至12、比較例1至4的接著劑層形成用組成物。表1中使用之調配成分如下述。 The adhesive layer forming compositions of Examples 1 to 12 and Comparative Examples 1 to 4 were prepared in the compounding amounts (unit: mass %) described in Table 1. The formulation ingredients used in Table 1 are as follows.

(含不飽和基之鹼可溶性樹脂) (Alkali-soluble resin containing unsaturated group)

(A)-1:合成例1所得之樹脂溶液(固形份濃度57.0質量%) (A)-1: Resin solution obtained in Synthesis Example 1 (solid content concentration 57.0% by mass)

(A)-2:合成例2所得之樹脂溶液(固形份濃度57.4質量%) (A)-2: Resin solution obtained in Synthesis Example 2 (solid content concentration 57.4% by mass)

(A)-3:合成例3所得之樹脂溶液(固形份濃度56.6質量%) (A)-3: Resin solution obtained in Synthesis Example 3 (solid content concentration 56.6% by mass)

(A)-4:合成例4所得之樹脂溶液(固形份濃度56.6質量%) (A)-4: Resin solution obtained in Synthesis Example 4 (solid content concentration 56.6% by mass)

(A)-5:合成例5所得之樹脂溶液(固形份濃度57.6質量%) (A)-5: Resin solution obtained in Synthesis Example 5 (solid content concentration 57.6% by mass)

(A)-6:合成例6所得之樹脂溶液(固形份濃度57.6質量%) (A)-6: Resin solution obtained in Synthesis Example 6 (solid content concentration 57.6 mass %)

(A)-7:合成例7所得之樹脂溶液(固形份濃度57.0質量%) (A)-7: Resin solution obtained in Synthesis Example 7 (solid content concentration 57.0% by mass)

(A)-8:合成例8所得之樹脂溶液(固形份濃度56.3質量%) (A)-8: Resin solution obtained in Synthesis Example 8 (solid content concentration 56.3% by mass)

(A)-9:合成例9所得之樹脂溶液(固形份濃度56.1質量%) (A)-9: Resin solution obtained in Synthesis Example 9 (solid content concentration 56.1% by mass)

(A)-10:合成例10所得之樹脂溶液(固形份濃度56.5質量%) (A)-10: Resin solution obtained in Synthesis Example 10 (solid content concentration 56.5% by mass)

(A)-11:合成例11所得之樹脂溶液(固形份濃度56.0質量%) (A)-11: Resin solution obtained in Synthesis Example 11 (solid content concentration 56.0% by mass)

(A)-12:合成例12所得之樹脂溶液(固形份濃度53.7質量%) (A)-12: Resin solution obtained in Synthesis Example 12 (solid content concentration 53.7% by mass)

(A)-13:合成例13所得之樹脂溶液(固形份濃度64.8質量%) (A)-13: Resin solution obtained in Synthesis Example 13 (solid content concentration 64.8% by mass)

(A)-14:合成例14所得之樹脂溶液(固形份濃度58.3質量%) (A)-14: Resin solution obtained in Synthesis Example 14 (solid content concentration 58.3% by mass)

(光聚合性單體) (photopolymerizable monomer)

(B):二新戊四醇五丙烯酸酯與六丙烯酸酯的混合物(DPHA,日本化藥股份有限公司製) (B): Mixture of dipivalerythritol pentaacrylate and hexaacrylate (DPHA, manufactured by Nippon Kayaku Co., Ltd.)

(光聚合起始劑) (photopolymerization initiator)

(C):2-[4-(甲硫基)苯甲醯基]-2-(4-

Figure 110138143-A0202-12-0035-34
啉基)丙烷(「Omnirad907」IGMResins B.V.公司製,「Omnirad」為同公司的註冊商標) (C): 2-[4-(methylthio)benzyl]-2-(4-
Figure 110138143-A0202-12-0035-34
Lino) propane ("Omnirad907", manufactured by IGMResins BV, "Omnirad" is a registered trademark of the same company)

(光敏化劑) (photosensitizer)

(D):米其勒酮 (D): Michler's ketone

(環氧化物) (epoxide)

(E):聯苯型環氧樹脂(jER YX4000,三菱化學股份有限公司製) (E): Biphenyl type epoxy resin (jER YX4000, manufactured by Mitsubishi Chemical Corporation)

(溶劑) (solvent)

(F):丙二醇單甲醚乙酸酯(PGMEA) (F): Propylene Glycol Monomethyl Ether Acetate (PGMEA)

[表1]

Figure 110138143-A0202-12-0036-16
[Table 1]
Figure 110138143-A0202-12-0036-16

[評估] [Evaluate]

計算(A)含不飽和基之鹼可溶性樹脂的最低激發三重態(T1)之能量,以及使用由實施例1至12、比較例1至4的接著劑層形成用組成物硬化而成之硬化膜進行下列評估。 (A) Calculate the energy of the lowest excited triplet state (T1) of the unsaturated group-containing alkali-soluble resin, and use the hardening obtained by hardening the adhesive layer forming compositions of Examples 1 to 12 and Comparative Examples 1 to 4 The films were evaluated as follows.

[最低激發三重態(T1)之能量的計算方法] [Calculation method of the energy of the lowest excited triplet state (T1)]

含不飽和基之鹼可溶性樹脂((A)-1至11)的最低激發三重態(T1)之能量,係以下述通式(9)所示之(A)成分的構成單元為基準,藉由量子化學計算而求得。為了求出最低激發三重態(T1)之能量使用「Gaussian16,RevisionB.01」套裝軟體(Gaussian Inc.)。具體而言,藉由以下計算方法而得到最低激發三重態能量(T1)。首先,對於通式(9)所示之(A)成分的構成單元(末端以氫取代)的分子結構(分子坐標),以電荷0及多重性1,利用密度泛函法(DFT),泛函數使用B3LYP,基底函數使用6-31G(d),實施基態的結構最佳化計算(Gaussian輸入列「#B3LYP/6-31G(d)OPT」)。接著,在經過結構最佳化之分子結構中,使用電荷0及多重性1,利用含時密度函數理論(TDDFT),泛函數使用B3LYP,基底函數使用6-31G(d),算出最低激發三重態能量(T1)(Gaussian輸入列「#B3LYP/6-31G(d)td=(50-50,nstates=4)」)。此外,DFT及TDDFT的計算中,亦可使用具有相同功能的計算化學軟體作為替代。 The energy of the lowest excited triplet state (T1) of the unsaturated group-containing alkali-soluble resins ((A)-1 to 11) is based on the structural unit of the component (A) represented by the following general formula (9), by means of obtained by quantum chemical calculations. In order to obtain the energy of the lowest excited triplet state (T1), the "Gaussian16, RevisionB.01" software package (Gaussian Inc.) was used. Specifically, the lowest excited triplet energy (T1) was obtained by the following calculation method. First, for the molecular structure (molecular coordinates) of the constituent unit (the terminal is substituted with hydrogen) of the component (A) represented by the general formula (9), with a charge of 0 and a multiplicity of 1, the density functional method (DFT) is used to calculate the general B3LYP is used for the function and 6-31G(d) is used for the basis function, and the structure optimization calculation of the ground state is performed (Gaussian input column "#B3LYP/6-31G(d)OPT"). Next, in the structure-optimized molecular structure, using charge 0 and multiplicity 1, using time-dependent density function theory (TDDFT), using B3LYP for the functional function, and using 6-31G(d) for the basis function, the minimum excitation is calculated. Triplet energy (T1) (Gaussian input column "#B3LYP/6-31G(d)td=(50-50, nstates=4)"). In addition, in the calculation of DFT and TDDFT, computational chemistry software with the same function can also be used as an alternative.

Figure 110138143-A0202-12-0037-17
Figure 110138143-A0202-12-0037-17

又,含不飽和基之鹼可溶性樹脂((A)-12、13、14)的最低激發三重態(T1)之能量,係分別以下述通式(10)、通式(11)及通式(12)所示之(A)成分的構成單元為基準,藉由上述量子化學計算而求得。 In addition, the energy of the lowest excited triplet state (T1) of the unsaturated group-containing alkali-soluble resin ((A)-12, 13, 14) is represented by the following general formula (10), general formula (11) and general formula, respectively The constituent unit of the component (A) shown in (12) is based on the above-mentioned quantum chemical calculation.

Figure 110138143-A0202-12-0038-18
Figure 110138143-A0202-12-0038-18

Figure 110138143-A0202-12-0038-19
Figure 110138143-A0202-12-0038-19

Figure 110138143-A0202-12-0038-20
Figure 110138143-A0202-12-0038-20

(雷射加工性評估用的附硬化膜之基板的製作) (Production of substrate with cured film for evaluation of laser processability)

以使加熱硬化處理後的膜厚成為1.0μm的方式,使用旋塗器,將表1所示之感光性樹脂組成物塗佈於預先以低壓汞燈照射波長254nm的照度1000mJ/cm2之紫外線並清洗表面而成的125mm×125mm之合成石英玻璃 基板(以下稱為「石英玻璃基板」)上,使用加熱板於90℃進行預烘烤1分鐘而製作出乾燥膜。接著,使用熱風乾燥機,於250℃進行正式硬化(後烘烤)30分鐘,得到實施例1至12、比較例1至4的附硬化膜之基板。 Using a spin coater, the photosensitive resin compositions shown in Table 1 were previously irradiated with ultraviolet rays with a wavelength of 254 nm and an illuminance of 1000 mJ/cm 2 so that the film thickness after the heat curing treatment was 1.0 μm. On the synthetic quartz glass substrate (hereinafter referred to as "quartz glass substrate") of 125 mm x 125 mm, the surface of which was cleaned, pre-baked at 90° C. for 1 minute using a hot plate to prepare a dry film. Next, main hardening (post-baking) was performed at 250 degreeC for 30 minutes using a hot-air dryer, and the board|substrates with the cured film of Examples 1-12 and Comparative Examples 1-4 were obtained.

[雷射加工性評估] [Laser Processability Evaluation]

(評估方法) (assessment method)

對於正式硬化(後烘烤)後的硬化膜(塗膜),使用閃光燈激發Nd:YAGQ-SW雷射振盪器「Callisto」(V Technology Co.,Ltd.製),從石英玻璃基板側照射雷射(雷射波長:266nm)。以3至550mJ/cm2的雷射能量進行硬化膜(塗膜)的加工(塗膜去除),並以光學顯微鏡觀察所加工之硬化膜(塗膜)。此外,○以上視為合格。 For the cured film (coating film) after the main curing (post-baking), the Nd:YAGQ-SW laser oscillator "Callisto" (manufactured by V Technology Co., Ltd.) was excited using a flash lamp, and the laser was irradiated from the quartz glass substrate side. radiation (laser wavelength: 266nm). The cured film (coating film) is processed (coating film removal) with a laser energy of 3 to 550 mJ/cm 2 , and the processed cured film (coating film) is observed with an optical microscope. In addition, ○ or more is regarded as a pass.

(評估基準) (assessment benchmark)

○:於20mJ/cm2以下,雷射照射部無塗膜殘渣 ○: Less than 20mJ/ cm2 , no coating residue on the laser-irradiated part

△:於超過20mJ/cm2且50mJ/cm2以下,雷射照射部無塗膜殘渣 △: Over 20 mJ/cm 2 and 50 mJ/cm 2 or less, there is no coating residue on the laser-irradiated part

×:於超過50mJ/cm2,雷射照射部有塗膜殘渣 ×: Over 50 mJ/cm 2 , there is coating residue in the laser-irradiated part

(顯影殘渣評估用的附硬化膜之基板的製作) (Preparation of substrate with cured film for evaluation of development residue)

以加熱硬化處理後的膜厚成為3.0μm的方式,使用旋塗器,將表1所示之接著劑層形成用組成物塗佈於125mm×125mm的玻璃基板「#1737」(康寧公司製)(以下稱為「玻璃基板」)上,使用加熱板於90℃進行預烘烤1分鐘而製作出硬膜(塗膜)。接著,以波長365nm的照度為30mW/cm2的超高壓汞燈照射300mJ/cm2的紫外線,進行感光部分的光硬化反應。 Using a spin coater, the composition for forming an adhesive layer shown in Table 1 was applied to a glass substrate "#1737" (manufactured by Corning Incorporated) of 125 mm x 125 mm so that the film thickness after the heat curing treatment was 3.0 μm. (Hereinafter referred to as a "glass substrate"), a hard film (coating film) was produced by prebaking at 90° C. for 1 minute using a hot plate. Next, ultraviolet rays of 300 mJ/cm 2 were irradiated with an ultra-high pressure mercury lamp having an illuminance of 30 mW/cm 2 at a wavelength of 365 nm to perform a photohardening reaction of the photosensitive portion.

接著,藉由23℃的0.8%TMAH(氫氧化四甲銨)顯影液,以1kgf/cm2的沖淋壓力將已曝光之上述曝光膜進行顯影處理(從開始出現圖案之顯影時間(break time=BT)起算)10秒後,進行5kgf/cm2的噴水清洗,將曝光膜的未曝光部分去除而在玻璃基板上形成徑長30μm的點狀圖案, 使用熱風乾燥機於250℃進行正式硬化(後烘烤)30分鐘,得到實施例1至12、比較例1至4的附硬化膜之基板。 Next, with 0.8% TMAH (tetramethylammonium hydroxide) developer at 23°C, the exposed film was developed with a shower pressure of 1kgf/cm 2 (break time from the beginning of pattern appearance). =BT)) 10 seconds later, 5kgf/cm 2 of water spray cleaning was performed to remove the unexposed part of the exposed film to form a dot pattern with a diameter of 30 μm on the glass substrate, and the main curing was performed at 250°C using a hot air dryer. (Post-baking) for 30 minutes, the substrates with cured films of Examples 1 to 12 and Comparative Examples 1 to 4 were obtained.

[顯影殘渣評估] [Development Residue Evaluation]

(評估方法) (assessment method)

對於所得的附硬化膜之基板的硬化膜(塗膜)的30μm徑長之點狀圖案,使用光學顯微鏡及掃描式電子顯微鏡(SEM),觀察圖案邊緣部分的鋸齒狀情況及基板上源自接著劑層形成用組成物的殘渣。此外,○以上視為合格。 The 30 μm diameter dot pattern of the cured film (coating film) of the obtained cured film-attached substrate was observed using an optical microscope and a scanning electron microscope (SEM). Residues of the composition for forming the agent layer. In addition, ○ or more is regarded as a pass.

(評估基準) (assessment benchmark)

○:在圖案邊緣部及基材上未發現殘渣 ○: No residue was found on the edge of the pattern and the substrate

△:在圖案邊緣部及基材上的一部分發現殘渣 △: Residues were found on the pattern edge and part of the substrate

×:圖案邊緣部及基材上的殘渣明顯 ×: The residue on the edge of the pattern and on the substrate is conspicuous

-:未形成圖案 -: No pattern formed

(耐化學性評估用的附硬化膜之基板的製作) (Production of substrate with cured film for chemical resistance evaluation)

以使加熱硬化處理後的膜厚為3.0μm的方式,使用旋塗器,將表1所示之感光性樹脂組成物塗佈於玻璃基板「#1737」上,使用加熱板於90℃進行預烘烤3分鐘而製作出乾燥膜。接著,以波長365nm的照度為30mW/cm2的超高壓汞燈照射100mJ/cm2的紫外線,進行光硬化反應。之後,使用熱風乾燥機,於230℃進行正式硬化(後烘烤)30分鐘,得到實施例1至12、比較例1至4的附硬化膜之基板。 The photosensitive resin composition shown in Table 1 was applied on the glass substrate "#1737" using a spin coater so that the film thickness after the heat curing treatment was 3.0 μm, and preliminarily performed at 90° C. using a hot plate. A dry film was produced by baking for 3 minutes. Next, ultraviolet rays of 100 mJ/cm 2 were irradiated with an ultra-high pressure mercury lamp having an illuminance of 30 mW/cm 2 at a wavelength of 365 nm to perform a photohardening reaction. Then, using a hot-air dryer, main hardening (post-baking) was performed for 30 minutes at 230 degreeC, and the board|substrates with the cured film of Examples 1-12 and Comparative Examples 1-4 were obtained.

[耐化學性評估] [Chemical Resistance Evaluation]

(評估方法) (assessment method)

將所得的附硬化膜之基板的硬化膜(塗膜)分別浸漬於丙酮、5wt%氫氧化鈉水溶液、5wt%鹽酸30分鐘後,進行清洗/乾燥。之後,將試驗後之硬 化膜(塗膜)的膜厚使用觸針式階差形狀測定裝置「P-17」(KLA-Tencor股份有限公司製)進行測定。此外,△以上視為合格。 The cured film (coating film) of the obtained board|substrate with a cured film was immersed in acetone, 5 wt % sodium hydroxide aqueous solution, and 5 wt % hydrochloric acid for 30 minutes, respectively, and it wash|cleaned and dried. After that, the test will be hard The film thickness of the chemical film (coating film) was measured using a stylus-type level difference shape measuring apparatus "P-17" (manufactured by KLA-Tencor Co., Ltd.). In addition, △ or more was regarded as a pass.

耐化學性評估中的殘膜率係將試驗前的膜厚設為L1,將試驗後的膜厚設為L2,由下式所算出。 The residual film ratio in the chemical resistance evaluation was calculated by the following formula, with the film thickness before the test being L1 and the film thickness after the test being L2.

殘膜率(%)=L2/L1×100 Residual film rate (%)=L2/L1×100

(評估基準) (assessment benchmark)

○:殘膜率為90%以上 ○: The residual film rate is 90% or more

△:殘膜率為80%以上且未達90% △: The residual film rate is more than 80% and less than 90%

×:殘膜率未達80% ×: The residual film rate is less than 80%

上述評估結果顯示於表2。 The above evaluation results are shown in Table 2.

[表2]

Figure 110138143-A0202-12-0042-21
[Table 2]
Figure 110138143-A0202-12-0042-21

可知於接著劑層使用有本發明的具有含不飽和基之鹼可溶性樹脂的接著劑層形成用組成物而成的積層體,係雷射加工性優異。據認為這是因為含不飽和基之鹼可溶性樹脂在硬化後的交聯密度低,故照射雷射則容易剝蝕。 It turned out that the laminated body which used the adhesive layer formation composition which has the alkali-soluble resin containing an unsaturated group of this invention for an adhesive bond layer is excellent in laser processability. It is considered that this is because the alkali-soluble resin containing an unsaturated group has a low crosslinking density after curing, so that it is easily eroded by irradiation with a laser.

又,可知若本發明的通式(1)所示之含不飽和基之鹼可溶性樹脂的Y為芳香族烴基,則可使最低激發三重態(T1)之能量值為2.90eV以下,且雷射加工性優異。據認為這是因為若Y為芳香族烴基則樹脂(的結構單元)的LUMO(最低未佔用分子軌道)的值變小。藉此,HOMO(最高佔用分子軌道)-LUMO能隙變小,故最低激發三重態(T1)的值亦變小。 In addition, it was found that if Y of the unsaturated group-containing alkali-soluble resin represented by the general formula (1) of the present invention is an aromatic hydrocarbon group, the energy value of the lowest excited triplet state (T1) can be made 2.90 eV or less, and the Excellent shot processability. It is considered that this is because when Y is an aromatic hydrocarbon group, the value of the LUMO (lowest unoccupied molecular orbital) of (the structural unit of) the resin becomes small. As a result, the HOMO (highest occupied molecular orbital)-LUMO energy gap becomes smaller, so the value of the lowest excited triplet state (T1) also becomes smaller.

又,可知包含具有2個以上之環氧基的環氧化物作為(E)成分的接著劑層形成用組成物,係耐化學性優異。據認為這是因為藉由包含(E)成分,可形成充分的交聯結構。 Moreover, it turns out that the composition for adhesive layer formation containing the epoxy which has 2 or more epoxy groups as a component (E) is excellent in chemical resistance. It is considered that this is because a sufficient cross-linked structure can be formed by including the (E) component.

[產業上的可利用性] [Industrial Availability]

本發明可提供一種具有可在製造各種製品時使用之接著劑的積層體。尤其是,可提供一種適合於在半導體晶圓等支撐體上暫時接著並加工之步驟中的積層體。 The present invention can provide a laminate having an adhesive that can be used in the manufacture of various products. In particular, it is possible to provide a laminated body suitable for a step of temporarily bonding and processing on a support body such as a semiconductor wafer.

Figure 110138143-A0202-11-0003-1
Figure 110138143-A0202-11-0003-1

Claims (8)

一種接著劑層形成用組成物,係設計成在使光線穿透之支撐體與被附著體之間具備接著劑層的積層體中,藉由從前述支撐體側照射光線,可將前述支撐體與前述被附著體從前述積層體分離者,其中, A composition for forming an adhesive layer, which is designed so that in a laminate having an adhesive layer between a support through which light penetrates and an adherend, the support can be irradiated with light from the support side. Separated from the above-mentioned layered body from the above-mentioned adherend, wherein, 前述接著劑層形成用組成物包含(A)含不飽和基之鹼可溶性樹脂作為必要成分, The aforementioned composition for forming an adhesive layer contains (A) an unsaturated group-containing alkali-soluble resin as an essential component, 前述(A)含不飽和基之鹼可溶性樹脂藉由量子化學計算所算出的最低激發三重態(T1)之能量值為2.90eV以下。 The energy value of the lowest excited triplet state (T1) of the (A) unsaturated group-containing alkali-soluble resin calculated by quantum chemical calculation is 2.90 eV or less. 如請求項1所述之接著劑層形成用組成物,其中,前述(A)含不飽和基之鹼可溶性樹脂係下述通式(1)所示之樹脂, The composition for forming an adhesive layer according to claim 1, wherein the (A) unsaturated group-containing alkali-soluble resin is a resin represented by the following general formula (1),
Figure 110138143-A0202-13-0001-22
Figure 110138143-A0202-13-0001-22
式(1)中,Ar分別獨立地為碳數6至14之芳香族烴基,鍵結之氫原子的一部分亦可經選自由碳數1至10之烷基、碳數6至10之芳基或芳烷基、碳數3至10之環烷基或環烷基烷基、碳數1至5之烷氧基及鹵基所構成之群組中的取代基所取代;R1分別獨立地為碳數2至4之伸烷基,l分別獨立地為0至3的數;G分別獨立地為(甲基)丙烯醯基、下述通式(2)或下述通式(3)所示之取代基,Y為4價之羧酸殘基;Z分別獨立地為氫原子或下述通式(4)所示之取代基,1個以上為下述通式(4)所示之取代基;n係平均值為1至20的數值; In formula (1), Ar is each independently an aromatic hydrocarbon group having 6 to 14 carbon atoms, and a part of the hydrogen atom to which it is bonded may be selected from an alkyl group having 1 to 10 carbon atoms and an aryl group having 6 to 10 carbon atoms. or substituted by a substituent in the group consisting of aralkyl, cycloalkyl or cycloalkylalkyl with 3 to 10 carbons, alkoxy with 1 to 5 carbons and halogen; R 1 are independently is an alkylene group having 2 to 4 carbon atoms, and l is independently a number from 0 to 3; G is independently a (meth)acryloyl group, the following general formula (2) or the following general formula (3) In the substituents shown, Y is a 4-valent carboxylic acid residue; Z is each independently a hydrogen atom or a substituent represented by the following general formula (4), and one or more of them are represented by the following general formula (4) Substituents; n is a numerical value with an average value of 1 to 20;
Figure 110138143-A0202-13-0002-23
Figure 110138143-A0202-13-0002-23
Figure 110138143-A0202-13-0002-24
Figure 110138143-A0202-13-0002-24
式(2)、(3)中,R2為氫原子或甲基,R3為碳數2至10的2價之伸烷基或烷基伸芳基,R4為碳數2至20的2價飽和或不飽和的烴基,p為0至10的數值; In formulas (2) and (3), R 2 is a hydrogen atom or a methyl group, R 3 is a divalent alkyl group or an alkyl aryl group with 2 to 10 carbon atoms, and R 4 is 2 with 2 to 20 carbon atoms. valence saturated or unsaturated hydrocarbon group, p is a value from 0 to 10;
Figure 110138143-A0202-13-0002-25
Figure 110138143-A0202-13-0002-25
式(4)中,W為2價或3價之羧酸殘基,m為1或2的數值。 In formula (4), W is a divalent or trivalent carboxylic acid residue, and m is a numerical value of 1 or 2.
如請求項2所述之接著劑層形成用組成物,其中,前述Y至少包含1個芳香族烴基。 The composition for forming an adhesive layer according to claim 2, wherein the Y contains at least one aromatic hydrocarbon group. 如請求項1至3中任一項所述之接著劑層形成用組成物,係包含:(B)至少具有1個以上乙烯性不飽和鍵的光聚合性單體;及(C)光聚合起始劑及/或(D)光敏化劑。 The composition for forming an adhesive layer according to any one of claims 1 to 3, comprising: (B) a photopolymerizable monomer having at least one ethylenically unsaturated bond; and (C) photopolymerizable Initiator and/or (D) photosensitizer. 如請求項1至4中任一項所述之接著劑層形成用組成物,係包含(E)具有2個以上環氧基的環氧化物。 The composition for forming an adhesive layer according to any one of Claims 1 to 4, which contains (E) an epoxide having two or more epoxy groups. 如請求項1至5中任一項所述之接著劑層形成用組成物,其中,前述(A)含不飽和基之鹼可溶性樹脂的重量平均分子量為1000以上100000以下,酸價為50mgKOH/g以上200mgKOH/g以下。 The composition for forming an adhesive layer according to any one of claims 1 to 5, wherein the (A) unsaturated group-containing alkali-soluble resin has a weight average molecular weight of 1,000 or more and 100,000 or less, and an acid value of 50 mgKOH/ g or more and 200 mgKOH/g or less. 一種積層體的製造方法,包含下列步驟: A method of manufacturing a laminate, comprising the following steps: 在支撐體及被附著體之任一者或兩者的表面,使用請求項1至6中任一項所述之接著劑層形成用組成物形成接著劑層的步驟;及 A step of forming an adhesive layer on the surface of either or both of the support and the adherend using the composition for forming an adhesive layer according to any one of claims 1 to 6; and 透過前述所形成之接著劑層使前述支撐體與前述被附著體接著的步驟。 The step of adhering the support body and the adherend through the formed adhesive layer. 一種積層體的處理方法,包含下列步驟: A method for processing a laminated body, comprising the following steps: 準備具有支撐體、接著劑層及被附著體之積層體的步驟;及 a step of preparing a laminate having a support, an adhesive layer, and an adherend; and 照射光線而將前述支撐體與前述被附著體分離的步驟;其中, The step of irradiating light to separate the support body from the attached body; wherein, 前述支撐體係使波長為10nm以上400nm以下的光穿透, The aforementioned support system allows light with a wavelength of 10 nm to 400 nm to penetrate, 前述積層體係藉由對前述接著劑層照射光線,可將前述支撐體與前述被附著體分離。 In the lamination system, the support body and the adherend can be separated by irradiating the adhesive layer with light.
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