TW202212056A - Polishing device, treatment system, and polishing method - Google Patents
Polishing device, treatment system, and polishing method Download PDFInfo
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- TW202212056A TW202212056A TW110118781A TW110118781A TW202212056A TW 202212056 A TW202212056 A TW 202212056A TW 110118781 A TW110118781 A TW 110118781A TW 110118781 A TW110118781 A TW 110118781A TW 202212056 A TW202212056 A TW 202212056A
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- 238000000034 method Methods 0.000 title claims description 48
- 239000000758 substrate Substances 0.000 claims abstract description 286
- 230000007246 mechanism Effects 0.000 claims abstract description 193
- 238000000227 grinding Methods 0.000 claims description 105
- 238000003825 pressing Methods 0.000 claims description 63
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- 238000004140 cleaning Methods 0.000 claims description 18
- 238000001035 drying Methods 0.000 claims description 12
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- 238000007517 polishing process Methods 0.000 description 12
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- 230000008569 process Effects 0.000 description 9
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/005—Control means for lapping machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/27—Work carriers
- B24B37/30—Work carriers for single side lapping of plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
- B24B41/047—Grinding heads for working on plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67092—Apparatus for mechanical treatment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Computer Hardware Design (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
Description
本發明係關於一種研磨裝置、處理系統、及研磨方法。本申請案依據2020年5月27日申請之日本專利申請編號第2020-092211號主張優先權。包含日本專利申請編號第2020-092211號之說明書、申請專利範圍、圖式及摘要的全部揭示內容,以參照之方式全部援用於本申請案。The present invention relates to a grinding device, a processing system, and a grinding method. This application claims priority based on Japanese Patent Application No. 2020-092211 filed on May 27, 2020. The entire disclosure including the specification, scope of application, drawings, and abstract of Japanese Patent Application No. 2020-092211 is incorporated herein by reference in its entirety.
半導體加工工序中使用之一種基板研磨裝置存在CMP(Chemical Mechanical Polishing,化學機械研磨)裝置。CMP裝置依基板之被研磨面所朝向的方向而大致上區分為「面朝上式(基板之被研磨面朝上的方式)」與「面朝下式(基板之被研磨面朝下的方式)」。One of the substrate polishing apparatuses used in the semiconductor processing process is a CMP (Chemical Mechanical Polishing, chemical mechanical polishing) apparatus. CMP apparatuses are roughly classified into "face-up type (the method in which the substrate's polished surface faces up)" and "face-down type (the method in which the substrate's polished surface faces down)" according to the direction in which the polished surface of the substrate faces. )".
專利文獻1中揭示有面朝上式之CMP裝置。該CMP裝置可進行背面基準研磨。亦即,該CMP裝置係以基部支撐矩形基板之被研磨面的相反側(背面),並藉由直徑比基板小之複數個研磨頭將基板按壓於基部,而且進行研磨,使整個基板達到一定厚度。 [先前技術文獻] [專利文獻] Patent Document 1 discloses a face-up type CMP apparatus. The CMP apparatus can perform backside reference grinding. That is, in this CMP apparatus, the base portion supports the opposite side (back surface) of the surface to be polished of the rectangular substrate, and the substrate is pressed against the base portion by a plurality of polishing heads with a diameter smaller than that of the substrate, and polishing is performed so that the entire substrate reaches a certain level. thickness. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本特表2009-502721號公報[Patent Document 1] Japanese Patent Publication No. 2009-502721
(發明所欲解決之問題)(The problem that the invention intends to solve)
過去面朝上式之CMP裝置如上述,係採用背面基準研磨,而不適合表面基準研磨。As mentioned above, the face-up type CMP apparatus in the past used backside reference polishing, and was not suitable for surface reference polishing.
亦即,所謂表面基準研磨,係將研磨頭作為研磨基準,從基板之被研磨面的相反側(背面)將基板向研磨頭按壓,而且在整個基板之各處除去一定厚度的方式。為了使用過去面朝上式之CMP裝置進行表面基準研磨,例如考慮藉由氣囊等推壓基板之背面。但是,此時因為研磨頭之直徑比基板小,所以基板之研磨頭存在的區域亦被氣囊推壓,藉此可能造成基板破損。因此,過去面朝上式之CMP裝置因應表面基準研磨之需要有困難。That is, the so-called surface reference polishing is a method in which the polishing head is used as the polishing reference, and the substrate is pressed against the polishing head from the opposite side (back surface) of the polished surface of the substrate, and a certain thickness is removed everywhere on the entire substrate. In order to perform surface reference polishing using a conventional face-up type CMP apparatus, for example, it is considered to press the back surface of the substrate with a gas bag or the like. However, at this time, since the diameter of the polishing head is smaller than that of the substrate, the area where the polishing head of the substrate exists is also pressed by the air bag, which may cause damage to the substrate. Therefore, it is difficult for the face-up type CMP apparatus to meet the requirement of surface benchmark grinding in the past.
因此,本申請案之一個目的為實現適合表面基準研磨之研磨裝置、處理系統、及研磨方法。 (解決問題之手段) Therefore, an object of the present application is to realize a polishing apparatus, a processing system, and a polishing method suitable for surface benchmark polishing. (means to solve the problem)
本申請案一個實施形態揭示一種研磨裝置,係包含:複數個基板保持機構,其係沿著基板之第一方向而配置;複數個研磨頭,其係沿著與前述第一方向交叉之第二方向而配置;載台,其係與前述複數個研磨頭相對,並在前述第二方向延伸;及驅動機構,其係用於使前述複數個研磨頭與前述載台在前述第一方向移動。An embodiment of the present application discloses a polishing apparatus, which includes: a plurality of substrate holding mechanisms, which are arranged along a first direction of the substrate; and a plurality of polishing heads, which are arranged along a second direction crossing the first direction. The stage is opposite to the plurality of grinding heads and extends in the second direction; and a drive mechanism is used to move the plurality of grinding heads and the stage in the first direction.
以下,參照圖式說明本發明一種實施形態。不過,使用之圖式係模式圖。因此,圖示之零件的大小、位置及形狀等會與實際裝置之大小、位置及形狀等不同。Hereinafter, an embodiment of the present invention will be described with reference to the drawings. However, the schema used is a schema diagram. Therefore, the size, position and shape of the parts shown in the illustration may be different from the size, position and shape of the actual device.
首先,使用圖1說明本發明之實施形態的研磨裝置之概要。圖1係模式顯示本發明之實施形態的研磨裝置之構成圖。本實施形態之研磨裝置假設為面朝上式之化學機械研磨裝置(以下記載為CMP裝置),不過亦可係不使用含研磨粒之研磨液的機械研磨裝置。此處所謂面朝上式之研磨裝置,係在將基板之研磨對象面(被研磨面)朝向上方的狀態下而研磨之裝置。First, the outline of the grinding|polishing apparatus of embodiment of this invention is demonstrated using FIG. 1. FIG. FIG. 1 is a schematic diagram showing a configuration of a polishing apparatus according to an embodiment of the present invention. The polishing apparatus of the present embodiment is assumed to be a face-up type chemical mechanical polishing apparatus (hereinafter referred to as a CMP apparatus), but it may be a mechanical polishing apparatus that does not use a polishing liquid containing abrasive particles. The so-called face-up type polishing apparatus here is an apparatus that polishes the substrate with the surface to be polished (surface to be polished) of the substrate facing upward.
如圖1所示,研磨裝置100包含:基板保持機構200、研磨頭201、及載台202。基板保持機構200係用於固定基板300避免在研磨中活動的構件。研磨頭201係設置於基板300之上方,而用於研磨基板300之構件。載台202係以與研磨頭201一起夾著基板300之方式設置於基板300的下方,用於使基板300接觸研磨頭201的構件。As shown in FIG. 1 , the
基板保持機構200搭載研磨對象之基板300並加以支撐。基板保持機構200包含吸附構件301,因而藉由吸附基板300,於研磨中保持基板300而不致活動。吸附構件301假設為真空吸附之墊等,不過亦可藉由其他機構來保持基板300。吸附構件301經反覆使用,其性能降低時亦可適當更換。The
由於基板保持機構200保持基板300之部位受到載台202的干擾,而無法藉由研磨頭201來研磨。雖然可以在基板300中設置不需要研磨之區域作為處理區來保持該處,不過,當基板需要全面研磨時,可能造成基板保持機構200與研磨頭201或載台202干擾。Since the part where the
因此,亦可分割基板保持機構200,並劃分分別保持之基板300的區域。藉此,關於研磨頭201及載台202研磨之部位,僅在使基板保持機構200退開,並從研磨頭201及載台202離開之部位可保持基板。具體而言,本實施形態之研磨裝置100包含沿著矩形之基板300的長度方向隔以間隔而配置之複數個基板保持機構200。Therefore, it is also possible to divide the
研磨完成後,為了更換基板300,基板保持機構200可裝卸基板300,且吸附構件301可解除基板300之吸附。After the polishing is completed, in order to replace the
研磨頭201係以經由旋轉軸203,並藉由旋轉機構204而旋轉之方式構成。旋轉機構204可以任意轉數驅動研磨頭201。此外,在研磨頭201之下面安裝研磨工具302。研磨工具302假設為使用於機械研磨之磨石、或是使用於CMP裝置之研磨墊,不過亦可係其他工具。研磨工具302隨著研磨頭201之旋轉而旋轉,並藉由與基板表面反覆滑動來研磨基板300。研磨工具302係消耗品,反覆使用而磨損時適當更換。此外,研磨工具302有許多種類,可依研磨對象及目的來選擇適切者。The grinding
研磨頭201包含藥液供給孔205,在研磨中從此處供給藥液。藥液供給孔205連接於藥液供給裝置206。藥液供給裝置206維持藥液之品質,並將藥液壓送至藥液供給孔205。藥液供給裝置206亦可內建於研磨裝置100,亦可作為另外裝置而設置於外部。CMP的情況下,藥液亦可係包含研磨粒之研磨液。機械研磨情況下,藥液亦可係水或純水。The
研磨中,研磨頭201藉由旋轉而使研磨工具302對基板300滑動。此時,因為基板300不活動,所以在研磨頭201之靠近中心研磨工具302與基板300之相對速度變小,幾乎不被研磨。因此,研磨頭201藉由沿著基板300而水平方向移動可研磨整個基板。此時,載台202追隨研磨頭201始終來到研磨頭201之正下方。During polishing, the
研磨頭201之直徑比基板300小時,在研磨整個基板時應該會花費時間。因此,研磨裝置100基於縮短研磨時間之目的亦可包含複數個研磨頭201,並將此等並列來研磨基板300。此時,研磨裝置100亦可包含複數個載台202。The diameter of the
研磨頭201具備用於吸收基板300之厚度及研磨工具302之厚度差異的上下移動機構207。研磨裝置100在開始研磨前,使研磨頭201下降,檢測研磨工具302與基板300之接觸。上下移動機構207使用馬達時,使研磨頭201下降,當驅動電流超過一定值時,可判定為研磨工具302已經與基板300接觸。藉此,即使研磨對象之基板300的厚度變更,或是研磨工具302磨損而變薄等狀況下,仍可在適切的高度配置研磨頭201。The polishing
載台202承受基板300接觸於研磨頭201之力的反作用力。載台202之形態亦可係依研磨裝置之目的而具有高度面精度與剛性的平台,亦可如氣囊形成沿著基板之形狀而變化的構造。The
此外,在研磨中,載台202追隨研磨頭201而移動。換言之,因為載台202是在與基板300接觸的狀態下移動,所以基板300始終與載台202之上面滑動。因而,載台202之上面應該摩擦阻力小,且耐磨損性高。無法以此種材料製造載台202時,亦可將具有此等特性之保護板303貼合於載台202的上面,待其老化才換貼來運用。In addition, during polishing, the
研磨裝置100包含以研磨頭201與載台202夾著基板300,用於使研磨工具302接觸於基板300之加壓機構208。加壓機構208亦可在基板上方之研磨頭側,亦可在基板下方之載台側。進行表面基準研磨情況下,係將加壓機構208設於載台側,進行背面基準研磨情況下,係將加壓機構208設於研磨頭側。研磨頭201之上下移動機構207亦可兼加壓機構208,載台202之形態係氣囊狀時,由於可藉由空氣壓來推壓基板300,因此載台202亦可兼加壓機構208。The polishing
藉由控制加壓機構208之按壓力、使研磨頭201旋轉之旋轉機構204的轉數、及研磨頭201沿著基板300而水平驅動之速度,可控制研磨率(每單位時間之研磨量)。此等控制係藉由控制部209來達成。The polishing rate (the amount of polishing per unit time) can be controlled by controlling the pressing force of the
圖2係模式顯示研磨基板外周時之研磨頭201的狀態圖。研磨基板外周時,如圖2所示,研磨頭201對基板300傾斜,可能會將基板端部研磨過度。此外,載台202採用氣囊形狀時,膨脹之氣囊可能會接觸研磨頭201而造成損傷。FIG. 2 is a schematic diagram showing the state of the polishing
因此,研磨裝置100亦可具備如圖3所示之遮罩210。圖3係模式顯示研磨基板外周時之研磨頭201的狀態圖。遮罩210在其功能上,若並非與基板300相同厚度時不妥當,所以需要依基板300之厚度將遮罩210更換成適切的厚度者。此外,由於遮罩210即使在研磨中磨損變薄而喪失其功能,因此遮罩210需要以耐磨損性高之材料製作,或是以此種材質塗布表面。Therefore, the polishing
不具備遮罩210時,如圖2所示,研磨工具302之一部分按壓於基板300。此時,當整個研磨工具302接觸基板300時,以及以同等之力按壓基板300時,按壓力集中於接觸部位造成研磨率極端上升。為了避免此種情況,當不具備遮罩210時,控制部209亦可依研磨工具302接觸於基板300之面積來控制加壓機構208的按壓力。When the
其次,說明包含研磨裝置之處理系統。圖4係模式顯示包含研磨裝置之處理系統1000的構成圖。連續地進行研磨時,研磨工具302會老化而研磨率逐漸降低。為了避免此種情況,如圖4所示,研磨裝置100亦可具備用於修整研磨工具302之工具修整(Dressing)構件211。一般而言,修整工具時係使用鑽石或陶瓷系的磨石,不過,亦可藉由其他機構來進行研磨工具302的修整。Next, the processing system including the polishing apparatus will be described. FIG. 4 is a schematic diagram showing the configuration of a
此外,研磨裝置100具備複數個研磨頭201時,亦可交互使用單一之工具修整構件211,不過,因為在使用工具修整單元中不進行研磨,而造成處理量降低,所以亦可具備與研磨頭201等數的工具修整構件211。In addition, when the grinding
使用工具修整構件211之時間,亦可在結束研磨並更換基板300的期間來實施,不過,在以直徑小之墊研磨大型基板的構成上,短時間無法使用研磨工具302時,亦可在研磨基板之期間,適當地使用工具修整構件211來實施研磨工具302的修整。The time to use the
研磨裝置100亦可具備量測研磨量之感測器212。亦可是使用感測器212在研磨前後量測、比較基板表面之膜厚,來量測研磨量的方式,或是判斷基板上是否殘留覆膜,或是是否已除去全部覆膜而完成研磨的方式。The polishing
控制部209亦可以依據藉由感測器212取得之膜厚資料,控制旋轉機構之轉數、加壓機構之按壓力、及研磨頭之水平移動速度,調整成任意之研磨率,而可在整個基板上均勻地研磨之方式進行控制。The
結束研磨之基板300需要迅速沖洗藥液。因此,處理系統1000包含用於清洗藉由研磨裝置100所研磨之基板的清洗裝置213。清洗裝置213為了清洗基板可使用藥液、純水、或純水與氣體之混合流體。基板之清洗亦可與研磨同時進行,不過亦可具有獨立之單元,於研磨完成後將基板300搬送至那邊,在該處進行清洗。此時,處理系統包含用於在研磨裝置100與清洗裝置213之間搬送基板300的搬送裝置214。The
因為使水沾濕的基板300自然乾燥時,在基板上會殘留水痕(乾燥痕),所以處理系統1000包含用於乾燥藉由清洗裝置213清洗過之基板300的乾燥裝置215。水痕是殘留於基板上之水分中的物質藉由水之表面張力集中於水滴外周部而產生。乾燥裝置215係以高壓氣體吹走各水滴,或是以表面張力小之溶劑替換基板上的水分使其揮發,而使基板300乾燥者。搬送裝置214可在研磨裝置100、清洗裝置213、及乾燥裝置215之間搬送基板300。
<第一種實施形態:使用氣囊方式之表面基準研磨>
The
以下,說明研磨裝置100之更具體的構成。第一種實施形態係上述之加壓機構208使用氣囊方式的研磨裝置100。圖5、圖6係顯示研磨裝置之整體構成的立體圖。如上述,研磨裝置100包含複數個基板保持機構200。基板保持機構200沿著矩形之基板300的長邊,並沿著水平延伸之第一方向隔以間隔而配置。本實施形態之複數個基板保持機構200的構成分別包含:在上下方向延伸之棒狀的基座200a;及從基座200a之上端向上方向延伸的支撐構件200b。支撐構件200b可在上下方向移動。基板保持機構200沿著第一方向隔以間隔而配置複數個,並且亦在沿著基板300之短邊的第二方向隔以間隔而矩陣狀配置。第二方向係與第一方向交叉而水平延伸的方向,且本實施形態係與第一方向及鉛直方向(上下方向)正交的方向。以下說明時,將第一方向稱為「X方向」,將第二方向稱為「Y方向」,並將鉛直方向稱為「Z方向」。Hereinafter, a more specific configuration of the
研磨基板300時,如圖5所示,藉由手臂400搬送基板300。手臂400包含:相互隔以間隔而在X方向延伸的複數個棒狀構件401;及連結複數個棒狀構件401之一方端部的連結構件402;在複數個棒狀構件401上裝載基板300而搬送。將基板300搬入研磨裝置100時,支撐構件200b下降,搭載於手臂400之基板300在比支撐構件200b之上端高的位置,沿著X方向搬送至複數個基板保持機構200上。如圖6所示,將基板300搬送至複數個基板保持機構200上之指定位置時,藉由使支撐構件200b上升,基板保持機構200接收基板300。藉此,可將基板300設置於複數個基板保持機構200。基板保持機構200以接收之基板300與遮罩210相同高度的方式調整支撐構件200b在Z方向的位置。如上述,基板保持機構200藉由使用吸附構件301吸附基板300,可在研磨中保持基板300而不致活動。基板保持機構200接收了基板300後,手臂400沿著X方向退開。When polishing the
另外,本實施形態係顯示矩陣狀配置包含棒狀之基座200a與支撐構件200b的基板保持機構200之例,不過基板保持機構200之構成不限定於此。圖7係顯示基板保持機構之修改例的圖。如圖7所示,基板保持機構200可包含在第一方向(X方向)隔以間隔而配置之複數個支撐構件200c而構成。支撐構件200c分別係沿著Y方向而延伸的板狀構件,且在其上端形成用於避免與手臂400之棒狀構件401及以下說明之軌道基座601、軌道構件602干擾的缺口200d。支撐構件200c分別可在Z方向移動。In addition, the present embodiment shows an example in which the
如上述,研磨裝置100包含用於研磨基板300之複數個研磨頭201。如圖5所示,複數個研磨頭201沿著Y方向配置。研磨裝置100包含用於使複數個研磨頭201沿著第一方向(X方向)移動之第一驅動機構500。第一驅動機構500包含:沿著X方向延伸,夾著複數個研磨頭201而設置成一對的軌道基座501;及配置於軌道基座501之上面,並沿著X方向延伸的一對軌道構件502。第一驅動機構500包含:可沿著軌道構件502而移動之一對支撐台503;及渡過一對支撐台503在Y方向延伸,而被支撐台503支撐之梁構件504。複數個研磨頭201懸掛於梁構件504而保持。圖8係顯示複數個研磨頭201在第一方向(X方向)移動之圖。圖8中,將設有工具修整構件211之側作為X方向的上游側時,第一驅動機構500藉由齒輪齒條、電動汽缸、致動器等習知之機構,而使支撐台503沿著軌道構件502移動至X方向的下游側,可使複數個研磨頭201在X方向移動。As described above, the polishing
此外,研磨裝置100包含使複數個研磨頭201在第二方向(Y方向)移動之第四驅動機構550。圖9係模式顯示第四驅動機構550之圖。如圖9所示,第四驅動機構550之構成例如可包含:設於梁構件504之下面,並沿著Y方向而延伸的軌道構件551;及可沿著軌道構件551而移動之支撐台552。複數個研磨頭201懸掛於支撐台552而保持。第四驅動機構550藉由齒輪齒條、電動汽缸、致動器等習知之機構,而使支撐台552沿著Y方向移動,可使複數個研磨頭201在Y方向移動。In addition, the polishing
此外,如上述,研磨裝置100包含遮罩210。遮罩210係具有與基板300相同厚度之框形狀的板狀構件,且如圖6, 8所示,係包圍基板300之4邊周圍而配置。遮罩210與研磨時基板300在Z方向之配置位置相同高度,並固定於一對軌道基座501。藉由設置遮罩210,如上述,可抑制在基板300之周緣部,研磨頭201之按壓力集中造成研磨率極端上升。Furthermore, as described above, the polishing
圖10係模式顯示載台之構成圖。如圖10所示,研磨裝置100包含在第二方向(Y方向)延伸之載台202。圖10中省略研磨頭201之圖示,而載台202係夾著基板300而與複數個研磨頭201相對配置。載台202包含用於對複數個研磨頭201加壓基板300的加壓機構208。Fig. 10 is a diagram showing the structure of a mode display stage. As shown in FIG. 10 , the polishing
圖11係模式顯示加壓機構208之構成的立體圖。圖12係模式顯示加壓機構208及引導構件290之構成的剖面圖。如圖10至圖12所示,加壓機構208包含:沿著Y方向而延伸之基台222;配置於基台222上之複數個袋狀構件224;及用於對複數個袋狀構件224供給流體之流體供給構件226。複數個袋狀構件224對應於複數個研磨頭201的數量而設,並沿著Y方向排列。FIG. 11 is a perspective view schematically showing the structure of the
袋狀構件224例如係氣囊,流體供給構件226係以在氣囊中供給空氣之方式構成。藉由從流體供給構件226供給流體至袋狀構件224而袋狀構件224膨脹,可將基板300推壓於複數個研磨頭201。亦即,本實施形態之研磨裝置100係將研磨頭201作為研磨基準,藉由袋狀構件224從基板300之被研磨面的相反側(背面)將基板300向研磨頭201按壓,可進行即使整個基板之各處皆可除去一定厚度的表面基準研磨。The bag-shaped
袋狀構件224與基板300接觸之面應該摩擦阻力小,且耐磨損性高。無法以此種材料製造袋狀構件224時,亦可將具有此等特性之保護板228(例如PTFE(聚四氟乙烯)板)貼合於袋狀構件224的上面,待其老化時才換貼來進行運用。此外,亦可在袋狀構件224之上面例如實施PTFE塗布。本實施形態之袋狀構件224例如可將矽膠等材料形成環狀(甜甜圈狀)來製作。藉由將袋狀構件224形成環狀,而在袋狀構件224之中央形成孔224a。加壓機構208包含用於經由孔224a將流體(例如純水或包含介面活性劑等之藥液)供給至袋狀構件224與基板300之間的流體供給構件227。藉由從流體供給構件227供給流體,可減少袋狀構件224與基板300間之摩擦阻力,並且可抑制因兩者滑動而發熱。The surface of the bag-shaped
如圖12所示,研磨裝置100包含配置於載台202之第一方向(X方向)的兩端部之引導構件290。引導構件290具有:配置於與載台202之上面同等高度之第一端部290a;配置於比載台202之上面低的位置之第二端部290b;及設於第一端部290a與第二端部290b之間的傾斜290c。引導構件290係從研磨頭201及載台202夾著遮罩210之狀態移動至夾著基板300之狀態時,用於防止基板300及載台202破損之構件。As shown in FIG. 12 , the polishing
圖13係模式顯示從研磨頭201及載台202夾著遮罩210之狀態移動至夾著基板300之狀態時,引導構件290的角色之圖。圖13中,如虛線所示,基板300之端部300a會因本身重量而下垂。此時,不具引導構件290之載台202從遮罩210之下部移動至基板300的下部時,載台202與基板300之下垂的端部300a干擾,可能造成基板300破損。此外,載台202與基板300下垂之端部300a干擾時,也可能造成載台202破損。例如,載台202包含袋狀構件224時,當基板300下垂之部分300a按壓於袋狀構件224的側面時,可能造成袋狀構件224破損。另外,引導構件290在載台202從遮罩210之下部移動至基板300的下部時,藉由第二端部290b及傾斜290c將基板300下垂之端部300a抬起,可導入研磨頭201與載台202之間。藉此,可防止基板300破損。圖14係顯示引導構件290之修改例的圖。如圖14所示,引導構件290'亦可包含隨著從載台202遠離而上面的高度降低之複數個滑輪291a、291c、291b而構成。在滑輪291a之上面的第一端部290a'與滑輪291b之上面的第二端部290b'之間形成連結滑輪291a、291c、291b之上面的虛擬傾斜290c'。藉此,引導構件290'於載台202從遮罩210之下部移動至基板300的下部時,藉由第二端部290b'及傾斜290c'抬起基板300下垂的端部300a,可導入研磨頭201與載台202之間。13 is a diagram schematically showing the role of the
如圖10所示,研磨裝置100包含用於使載台202在第一方向(X方向)移動之第二驅動機構600。第二驅動機構600包含:沿著X方向延伸,相互隔以間隔而配置之3支軌道基座601;及配置於3支軌道基座601之各個上面,並沿著X方向而延伸的軌道構件602。第二驅動機構600包含渡過3支軌道基座601在Y方向延伸,被軌道基座601支撐,可沿著軌道構件602而移動之梁構件604。載台202保持於梁構件604上。圖15係顯示載台202在第一方向(X方向)移動之圖。如圖15所示,第二驅動機構600藉由齒輪齒條、電動汽缸、致動器等習知機構使梁構件604沿著軌道構件602向X方向的下游側移動,可使載台202在X方向移動。上述之第一驅動機構500與第二驅動機構600可使複數個研磨頭201與載台202同步在X方向移動。此外,本實施形態係將第一驅動機構500與第二驅動機構600作為不同構件來說明,不過,此等亦可係使複數個研磨頭201與載台202同步在X方向移動之一體的構件。此時,研磨裝置100亦可包含可機械性連結或分開複數個研磨頭201與載台202的連結機構。一體化之驅動機構在進行基板300之研磨時,係藉由連結機構連結複數個研磨頭201與載台202,使用第一驅動機構500中之齒輪齒條、電動汽缸、致動器等習知機構,藉由使支撐台503在X方向移動,可使複數個研磨頭201與載台202同步在X方向移動。另外,一體化之驅動機構在進行研磨工具302之修整時,藉由分開兩者,並使用第一驅動機構500中之齒輪齒條、電動汽缸、致動器等習知機構使支撐台503在X方向移動,可僅使複數個研磨頭201移動至工具修整構件211。As shown in FIG. 10 , the polishing
此外,研磨裝置100包含使載台202在第二方向(Y方向)移動之第五驅動機構650。如圖15所示,第五驅動機構650可包含:設於梁構件604之上面,並沿著Y方向而延伸的軌道構件651;及可沿著軌道構件651而移動之支撐台652而構成。載台202保持於支撐台652上。第五驅動機構650藉由齒輪齒條、電動汽缸、致動器等習知機構使支撐台652沿著Y方向而移動,可使載台202在Y方向移動。上述之第四驅動機構550與第五驅動機構650可使複數個研磨頭201與載台202同步在Y方向移動。此外,本實施形態係將第四驅動機構550與第五驅動機構650作為不同構件來說明,不過,此等亦可係藉由使複數個研磨頭201與載台202同步在Y方向移動的一體構件。此時,一體化之驅動機構在進行基板300之研磨時,可藉由上述連結機構連結複數個研磨頭201與載台202,例如使用第四驅動機構550中之齒輪齒條、電動汽缸、致動器等習知機構,藉由使支撐台552在Y方向移動,可使複數個研磨頭201與載台202同步在Y方向移動。亦可使用第五驅動機構650中之齒輪齒條、電動汽缸、致動器等習知機構,藉由使支撐台652在Y方向移動,而使複數個研磨頭201與載台202同步在Y方向移動。In addition, the polishing
如圖10, 15所示,研磨裝置100包含用於依載台202在第一方向(X方向)之移動而使複數個基板保持機構200在上下方向(Z方向)移動的第三驅動機構280。複數個基板保持機構200係用於保持基板300之構件,不過在載台202存在之區域與載台202干擾。因此,第三驅動機構280可使在與載台202干擾之區域的基板保持機構200之支撐構件200b退開到下方向。As shown in FIGS. 10 and 15 , the polishing
具體而言,圖10所示之狀態係排列在被虛線包圍之區域A內的Y方向之複數個基板保持機構200的支撐構件200b退開到下方向。另外,載台202移動至X方向下游側之圖15所示的狀態,係在比區域A於X方向下游側,排列於被虛線包圍之區域B內的Y方向之複數個基板保持機構200的支撐構件200b退開到下方向,另外,區域A之複數個基板保持機構200的支撐構件200b在上方向延伸而支撐基板300。另外,第三驅動機構280可藉由電動汽缸、致動器等習知機構使支撐構件200b在Z方向移動。Specifically, in the state shown in FIG. 10 , the supporting
其次,說明研磨裝置100之研磨處理流程。研磨裝置100如圖6所示地在X方向之上游側的遮罩210上配置複數個研磨頭201,在其遮罩210下配置有載台202之狀態下,藉由加壓機構208進行加壓而且使複數個研磨頭201在旋轉軸203周圍旋轉。繼續,研磨裝置100如圖8所示地使複數個研磨頭201及載台202向X方向的下游側移動,而且進行基板300的表面基準研磨。圖16至圖18係用於說明研磨裝置100之研磨處理的流程圖。如圖16所示,複數個研磨頭201與載台202移動至夾著下游側之遮罩210後,研磨裝置100停止加壓機構208之加壓,並且如圖17所示地使複數個研磨頭201與載台202在Y方向移動。繼續,研磨裝置100再度開始加壓機構208之加壓,並且如圖18所示地使複數個研磨頭201及載台202移動至X方向的上游側。研磨裝置100於複數個研磨頭201與載台202移動至夾著上游側之遮罩210後,停止加壓機構208之加壓,並且錯開複數個研磨頭201與載台202在Y方向的位置,反覆進行如上述在X方向的掃描。Next, the polishing process flow of the
圖19係顯示複數個研磨頭201與載台202之掃描例圖。如圖19(a)所示,研磨裝置100可在2個行程間改變Y方向的位置,而且使複數個研磨頭201與載台202在X方向往返移動。此外,如圖19(b)所示,研磨裝置100亦可在4個行程間改變Y方向之位置,而且使複數個研磨頭201與載台202在X方向往返移動。此外,如圖19(c)所示,研磨裝置100亦可在8個行程間改變Y方向之位置,而且使複數個研磨頭201與載台202在X方向往返移動。研磨裝置100如圖19所示,藉由增加往返行程數,改變研磨頭201在Y方向位置的距離(步進距離)變小,因此可均勻地研磨基板300。另外,圖19係例示行程數為2、4、8的情況,不過行程數不拘。行程數係偶數時,可將研磨頭201及載台202在X方向的移動全部利用於研磨,不過即使是奇數亦無妨。行程數為奇數時,在開始研磨前或是研磨結束後,需要在研磨頭201不與基板300接觸的狀態下,使研磨頭201與載台202在X方向移動。FIG. 19 is a diagram showing an example of scanning of a plurality of grinding
此時,若研磨頭201在X方向之移動速度係低速時,基板300的研磨量變大,若高速時,基板300的研磨量變小。亦即,研磨頭201在X方向之移動速度與基板300的研磨量成反比。因此,基板300研磨中,研磨頭201在X方向之移動速度變動時,基板300之研磨量依部位而變,結果會產生研磨不均勻,因此不適宜。另外,研磨裝置100在基板300之長度方向的範圍內之等速區域α中,以一定速度使複數個研磨頭201及載台202在X方向移動。另外,研磨裝置100在基板300之長度方向的範圍外之加減速區域β,使複數個研磨頭201及載台202在X方向之移動減速而停止,並且在Y方向錯開位置後,可使在X方向之移動開始加速。因此,研磨裝置100在基板300之長度方向的範圍內,換言之在基板300之研磨中,藉由使複數個研磨頭201及載台202以一定速度移動,可均勻地研磨基板300。At this time, when the moving speed of the polishing
圖20, 21係用於說明研磨裝置100之研磨處理後的流程圖。基板300之研磨處理結束時,或是,在基板300研磨中無法使用研磨工具302情況下,如圖20所示,研磨裝置100使複數個研磨頭201移動至X方向的最上游,並使用工具修整構件211進行研磨工具302的修整處理(Dressing)。在進行研磨工具302之修整處理中,研磨裝置100進行基板300之搬出處理。亦即,研磨裝置100將手臂400插入基板300之下方,藉由使基板保持機構200之支撐構件200b或200c下降,使基板300搭乘於手臂400,如圖21所示,藉由使手臂400退開到X方向的下游側而搬出基板300。20 and 21 are flowcharts for explaining the grinding process of the
第一種實施形態之研磨裝置100適合表面基準研磨。亦即,如本實施形態,使用直徑小之研磨頭201以面朝上式研磨大型的基板300時,過去通常係進行背面基準研磨。為了進行表面基準研磨係在基板300之背面設置氣囊等加壓機構,不過,加壓整個基板300時,會加壓至研磨頭不存在的區域,而可能損壞基板300。另外,第一種實施形態之研磨裝置100係以對應於複數個研磨頭201之大小的大小之載台202與複數個研磨頭201同步在X方向移動的方式構成,由於僅研磨頭201存在之區域可推壓基板300,因此即使是大型的基板300仍可適當地進行表面基準研磨。
<第二種實施形態:使用靜壓方式之表面基準研磨>
The polishing
其次,說明第二種實施形態之研磨裝置100的構成。第二種實施形態係上述之加壓機構208為使用靜壓方式的研磨裝置100。第二種實施形態除了加壓機構208的構成不同之外,與第一種實施形態相同。省略與第一種實施形態重複之構成的說明。Next, the structure of the grinding|polishing
圖22係模式顯示加壓機構208及引導構件290之構成的剖面圖。如圖22所示,加壓機構208包含:與第一種實施形態同樣地沿著Y方向而延伸之基台222;及配置於基台222上之加壓構件225。加壓構件225沿著Y方向延伸,並對應於複數個研磨頭201存在之區域而設。加壓構件225在與基板300之相對面225a形成複數個孔225b。加壓機構208包含用於供給流體至連通於加壓構件225之複數個孔225b的流路之流體供給構件226。FIG. 22 is a cross-sectional view schematically showing the configuration of the
流體供給構件226係以對加壓構件225例如供給空氣等流體之方式構成。藉由從流體供給構件226供給流體至加壓構件225,而從複數個孔225b噴出流體,可將基板300推壓至複數個研磨頭201。亦即,本實施形態之研磨裝置100將研磨頭201作為研磨基準,從基板300之被研磨面的相反側(背面)藉由加壓構件225將基板300按壓至研磨頭201,而且進行整個基板之各處皆除去一定厚度之表面基準研磨。另外,加壓構件225不限於圖22所示之構造,亦可包含形成了多數細孔之多孔質體而構成。此時,從流體供給構件226供給至多孔質體之流體從多孔質體之與基板300相對面噴出,而將基板300推壓至複數個研磨頭201。藉由在多孔質體之側面設置遮蔽流體之遮蔽構件,亦可僅從多孔質體之與基板300相對面噴出流體。The
採用第二種實施形態之研磨裝置100時,與第一種實施形態同樣地適合表面基準研磨。
<第三種實施形態:使用平台之背面基準研磨>
When the
其次,說明第三種實施形態之研磨裝置100的構成。第三種實施形態之研磨裝置100係以取代上述加壓機構208而使用平台,且上下移動機構207加壓基板300之方式構成。第三種實施形態除了取代加壓機構208而使用平台,且上下移動機構207加壓基板300之外,與第一種實施形態同樣。與第一種實施形態重複之構成的說明省略。Next, the structure of the grinding|polishing
圖23係模式顯示平台229及引導構件290之構成的立體圖。如圖23所示,載台202包含:與第一種實施形態同樣地沿著Y方向而延伸之基台222;及設於基台222上之平台229。平台229具有用於支撐藉由複數個研磨頭201而加壓之基板300的平面229a。平台229之與基板300接觸的平面229a應該摩擦阻力小,且耐磨損性高。無法以此種材料製造平台229時,亦可將具有此等特性之保護板(例如PTFE板)貼合於平台229的上面,待老化後才換貼來進行運用。此外,亦可在平台229之上面例如實施PTFE塗布。FIG. 23 is a perspective view schematically showing the configuration of the
圖24係模式顯示平台之構成的立體圖。如圖24所示,在本實施形態之平台229的平面229a上沿著Y方向形成複數個孔229b。研磨裝置100包含用於經由孔229b而在平台229與基板300之間供給流體(例如純水)的流體供給構件227。藉由從流體供給構件227供給流體可減少平台229與基板300之間的摩擦阻力,並且可抑制因兩者滑動而發熱。另外,本實施形態係顯示在平台229之平面229a的X方向中央,沿著Y方向形成複數個孔229b之例,不過不限於此,圖25係模式顯示平台之修改例的構成立體圖。如圖25所示,亦可在平台229之平面229a的X方向兩端部,沿著Y方向形成複數個孔229c、229d。藉此,當載台202在X方向移動時,由於可始終從進行方向之前方孔(複數個孔229c或複數個孔229d)供給流體,因此可進行整個平台229之潤滑。例如,研磨裝置100可包含可以從複數個孔229c及複數個孔229d之任何一方供給流體的方式而切換之切換機構(例如切換閥)。研磨裝置100藉由使用切換機構僅從載台202之進行方向的前方複數個孔供給流體,可抑制流體之使用量,並且進行整個平台229之潤滑。Fig. 24 is a perspective view schematically showing the structure of the platform. As shown in FIG. 24, a plurality of
採用第三種實施形態之研磨裝置100時,適合使用廉價且小型的平台229進行背面基準研磨。亦即,如本實施形態使用直徑小之研磨頭201並以面朝上式研磨大型的基板300時,過去背面基準研磨時,通常係使用支撐整個基板300之大型平台。為了精確執行背面基準研磨需要具有面精度高之平面的平台,不過,因為具有面精度高之平面的大型平台昂貴,所以研磨裝置之成本上漲。而第三種實施形態之研磨裝置100係以載台202與複數個研磨頭201同步在第一方向移動的方式構成。因此,由於只要平台是對應於複數個研磨頭201之大小的大小即可,因此即使研磨大型基板300時,仍可使用廉價且小型之平台229來進行背面基準研磨。When the
如以上,採用第一種實施形態至第三種實施形態時,在面朝上式之研磨裝置中,可適當地進行表面基準研磨,並且可對應於背面基準研磨。亦即,進行表面基準研磨情況下,只須採用第一種實施形態或第二種實施形態所說明的載台202即可,進行背面基準研磨情況下,只須採用第三種實施形態所說明之載台202即可。因此,即使是1台研磨裝置100,藉由更換載台202亦可對應於表面基準研磨或是背面基準研磨。
<研磨方法>
As described above, when the first to third embodiments are employed, in the face-up type polishing apparatus, the surface reference polishing can be appropriately performed, and the back reference polishing can be performed. That is, in the case of surface reference grinding, only the
其次,說明使用上述任何一種實施形態之研磨裝置100進行的研磨方法。圖26係顯示本實施形態之研磨方法的流程圖。如圖26所示,本實施形態之研磨方法,首先,使用手臂400進行基板300之搬入處理(搬入步驟102)。搬入步驟102如上述,係在支撐構件200b下降之狀態下,將搭載於手臂400之基板300在比支撐構件200b之上端高的位置,沿著X方向搬送至複數個基板保持機構200上。Next, a polishing method using the
將基板300搬送至複數個基板保持機構200上之指定位置後,研磨方法使用複數個基板保持機構200進行基板300的設置處理(設置步驟104)。設置步驟104如上述,係藉由使支撐構件200b上升,基板保持機構200接收基板300,藉此,將基板300設置於複數個基板保持機構200。基板保持機構200接收基板300後,手臂400沿著X方向退開。After the
繼續,研磨方法使用第一驅動機構500及第二驅動機構600,使複數個研磨頭201與載台202移動至在X方向之上游側的遮罩210之端部的開始研磨位置(移動步驟105)。繼續,研磨方法使用旋轉機構204使複數個研磨頭201旋轉,並且從研磨頭201之藥液供給孔205供給藥液(研磨液、水或純水)而開始研磨(研磨步驟106)。繼續,研磨方法藉由複數個研磨頭201與載台202夾著遮罩210並開始加壓(加壓步驟108)。加壓步驟108如第一及第二種實施形態,載台202含有加壓機構208情況下,係從載台202側將遮罩210推壓至研磨頭201側。另外,加壓步驟108如第三種實施形態,載台202含有平台229情況下,係從研磨頭201側將遮罩210推壓至載台202側。研磨步驟106及加壓步驟108如以下之說明,由於在X方向掃描複數個研磨頭201與載台202中亦繼續進行,因此複數個研磨頭201與載台202夾著基板300時將基板300加壓。Continuing, the grinding method uses the
繼續,研磨方法進行研磨步驟106及加壓步驟108,而且使用第一驅動機構500及第二驅動機構600使複數個研磨頭201與載台202在第一方向(X方向)移動(掃描步驟110)。Continuing, the polishing method performs the polishing
繼續,研磨方法依掃描步驟110中載台202在X方向之移動,而使用第三驅動機構280使複數個基板保持機構200在上下方向(Z方向)移動(上下驅動步驟112)。上下驅動步驟112使載台202接近之基板保持機構200下降,防止與載台202干擾,並且藉由使載台202通過後下降之基板保持機構200上升,並再度支撐基板300來進行。Continuing, the polishing method uses the
繼續,研磨方法判定藉由掃描步驟110,複數個研磨頭201與載台202是否到達相反側之遮罩210(判定步驟113)。研磨方法判定為複數個研磨頭201與載台202尚未到達相反側之遮罩210時(判定步驟113,否(No)),返回掃描步驟110並反覆進行處理。另外,研磨方法判定為複數個研磨頭201與載台202已到達相反側之遮罩210時(判定步驟113,是(Yes)),解除在加壓步驟108之加壓(步驟114),判定基板300之研磨處理是否已結束(判定步驟116)。Continuing, the polishing method determines whether the plurality of polishing
研磨方法在判定為基板300之研磨處理尚未結束情況下(判定步驟116,否),依據前次修整現在使用中之研磨工具302後的研磨時間或X方向的行程次數等,判定是否需要修整研磨工具302(判定步驟117)。研磨方法判定為研磨工具302需要修整情況下(判定步驟117,是),使研磨頭201之旋轉停止(步驟118)。繼續,研磨方法使用第一驅動機構500使複數個研磨頭201移動至工具修整構件211的位置,並使用工具修整構件211進行研磨工具302之修整(修整步驟119)。研磨方法於修整步驟119結束後,返回移動步驟105,並反覆進行處理。另外,研磨方法判定為研磨工具302不需要修整情況下(判定步驟117,否),使用第四驅動機構550而使研磨頭201在第二方向(Y方向)移動(移動步驟120)。移動步驟120如第一及第二種實施形態,載台202包含加壓機構208情況下,使用第五驅動機構650,並與複數個研磨頭201同步亦使載台202在Y方向移動。此外,移動步驟120如第三種實施形態,載台202包含平台229,不過平台229在Y方向之長度與複數個研磨頭201在Y方向的長度同等情況下,係使用第五驅動機構650,並與複數個研磨頭201同步亦使載台202在Y方向移動。另外,移動步驟120如第三種實施形態,載台202包含平台229,平台229在Y方向之長度超過合併複數個研磨頭201在Y方向之長度與在Y方向之移動部分的長度情況下,亦可不使載台202向Y方向移動。研磨方法在移動步驟120後,返回加壓步驟108並反覆進行處理。Polishing method When it is determined that the polishing process of the
研磨方法判定為基板300之研磨處理結束情況下(判定步驟116,是),使研磨頭201之旋轉停止(步驟122)。繼續,研磨方法使用第一驅動機構500,而使複數個研磨頭201移動至工具修整構件211的位置,並使用工具修整構件211進行研磨工具302的修整(修整步驟124)。其次,研磨方法使用手臂400進行基板300之搬出處理(搬出步驟126)。搬出步驟126係藉由將手臂400插入基板300下方,藉由使基板保持機構200之支撐構件200b下降,而使基板300搭乘於手臂400,並使手臂400向X方向之下游側退開來進行。When it is determined by the polishing method that the polishing process of the
以上,係就本發明幾個實施形態作說明,不過上述發明之實施形態係為了容易理解本發明者,而並非限定本發明者。本發明在不脫離其旨趣範圍內可變更、改良,並且本發明中當然包含其等效物。此外,在可解決上述問題之至少一部分的範圍,或效果之至少一部分奏效的範圍內,申請專利範圍及說明書中記載之各構成元件可任意組合或省略。In the above, several embodiments of the present invention have been described, but the embodiments of the present invention described above are intended to facilitate the understanding of the present invention and are not intended to limit the present invention. The present invention can be changed and improved without departing from the scope of the gist, and it is needless to say that the equivalents thereof are included in the present invention. Further, the respective constituent elements described in the scope of the claims and the specification can be arbitrarily combined or omitted as long as at least a part of the above-mentioned problems can be solved or at least a part of the effects can be achieved.
本申請案一個實施形態揭示一種研磨裝置,係包含:複數個基板保持機構,其係沿著基板之第一方向而配置;複數個研磨頭,其係沿著與前述第一方向交叉之第二方向而配置;載台,其係與前述複數個研磨頭相對,並在前述第二方向延伸;及驅動機構,其係用於使前述複數個研磨頭與前述載台在前述第一方向移動。An embodiment of the present application discloses a polishing apparatus, which includes: a plurality of substrate holding mechanisms, which are arranged along a first direction of the substrate; and a plurality of polishing heads, which are arranged along a second direction crossing the first direction. The stage is opposite to the plurality of grinding heads and extends in the second direction; and a drive mechanism is used to move the plurality of grinding heads and the stage in the first direction.
此外,本申請案一個實施形態揭示一種研磨裝置,其中前述驅動機構包含:第一驅動機構,其係用於使前述複數個研磨頭在前述第一方向移動;及第二驅動機構,其係用於使前述載台在前述第一方向移動;前述第一驅動機構與前述第二驅動機構係以使前述複數個研磨頭與前述載台同步在前述第一方向移動之方式構成。In addition, an embodiment of the present application discloses a grinding device, wherein the driving mechanism includes: a first driving mechanism for moving the plurality of grinding heads in the first direction; and a second driving mechanism for For moving the stage in the first direction; the first drive mechanism and the second drive mechanism are configured to move the plurality of grinding heads and the stage in the first direction in synchronization with each other.
此外,本申請案一個實施形態揭示一種研磨裝置,其中進一步包含第三驅動機構,其係用於依前述載台在前述第一方向之移動,而使前述複數個基板保持機構在上下方向移動。In addition, an embodiment of the present application discloses a polishing apparatus further comprising a third driving mechanism for moving the plurality of substrate holding mechanisms in the up-down direction according to the movement of the stage in the first direction.
此外,本申請案一個實施形態揭示一種研磨裝置,其中進一步包含遮罩,其係包圍前述基板之周圍,並具有與前述基板相同的厚度。In addition, an embodiment of the present application discloses a polishing apparatus further comprising a mask, which surrounds the substrate and has the same thickness as the substrate.
此外,本申請案一個實施形態揭示一種研磨裝置,其中進一步包含第四驅動機構,其係用於使前述複數個研磨頭在前述第二方向移動。In addition, an embodiment of the present application discloses a polishing apparatus further comprising a fourth driving mechanism for moving the plurality of polishing heads in the second direction.
此外,本申請案一個實施形態揭示一種研磨裝置,其中進一步包含第五驅動機構,其係用於使前述載台在前述第二方向移動。In addition, an embodiment of the present application discloses a polishing apparatus further comprising a fifth driving mechanism for moving the stage in the second direction.
此外,本申請案一個實施形態揭示一種研磨裝置,其中進一步包含引導構件,其係配置於前述載台之前述第一方向的兩端部,且具有:第一端部,其係配置於與前述載台之上面同等的高度;第二端部,其係配置於比前述載台之上面低的位置;及傾斜,其係設於前述第一端部與前述第二端部之間。In addition, an embodiment of the present application discloses a polishing apparatus, further comprising guide members disposed at both ends of the stage in the first direction, and having: first end portions disposed in the same direction as the first end. The upper surface of the stage has the same height; the second end portion is arranged at a lower position than the upper surface of the stage; and the inclination is provided between the first end portion and the second end portion.
此外,本申請案一個實施形態揭示一種研磨裝置,其中前述載台包含加壓機構,其係用於對前述複數個研磨頭加壓前述基板。In addition, an embodiment of the present application discloses a polishing apparatus, wherein the stage includes a pressing mechanism for pressing the substrate to the plurality of polishing heads.
此外,本申請案一個實施形態揭示一種研磨裝置,其中前述加壓機構包含:基台;袋狀構件,其係配置於前述基台上;及流體供給構件,其係用於將流體供給至前述袋狀構件。In addition, an embodiment of the present application discloses a polishing apparatus, wherein the pressurizing mechanism includes: a base; a bag-shaped member disposed on the base; and a fluid supply member for supplying fluid to the above-mentioned bag-like member.
此外,本申請案一個實施形態揭示一種研磨裝置,其中進一步包含流體供給構件,其係用於將流體供給至前述袋狀構件之與前述基板的接觸面。In addition, an embodiment of the present application discloses a polishing apparatus further comprising a fluid supply member for supplying fluid to the contact surface of the bag-shaped member and the substrate.
此外,本申請案一個實施形態揭示一種研磨裝置,其中前述加壓機構包含:基台;加壓構件,其係配置於前述基台上,並在與前述基板之相對面形成有複數個孔;及流體供給構件,其係用於將流體供給至與前述加壓構件之前述複數個孔連通的流路。In addition, an embodiment of the present application discloses a polishing apparatus, wherein the pressing mechanism includes: a base; a pressing member is disposed on the base, and a plurality of holes are formed on the surface opposite to the substrate; and a fluid supply member for supplying fluid to a flow path communicating with the plurality of holes of the pressurizing member.
此外,本申請案一個實施形態揭示一種研磨裝置,其中前述載台包含平台,其係具有支撐藉由前述複數個研磨頭而加壓之基板的平面。In addition, an embodiment of the present application discloses a polishing apparatus, wherein the stage includes a platform having a flat surface supporting a substrate pressed by the plurality of polishing heads.
此外,本申請案一個實施形態揭示一種研磨裝置,其中進一步包含流體供給構件,其係用於將流體供給至前述平台之前述平面上。In addition, an embodiment of the present application discloses a grinding apparatus, further comprising a fluid supply member for supplying fluid to the aforementioned plane of the aforementioned platform.
此外,本申請案一個實施形態揭示一種處理系統,係包含:上述任何一項之研磨裝置;清洗裝置,其係用於清洗藉由前述研磨裝置研磨後之基板;乾燥裝置,其係用於將藉由前述清洗裝置清洗後之基板加以乾燥;及搬送裝置,其係用於在前述研磨裝置、前述清洗裝置、及前述乾燥裝置間搬送前述基板。In addition, an embodiment of the present application discloses a processing system comprising: any one of the above-mentioned polishing apparatuses; a cleaning apparatus for cleaning a substrate polished by the foregoing polishing apparatus; and a drying apparatus for cleaning The substrate cleaned by the cleaning device is dried; and a transfer device is used to transfer the substrate between the polishing device, the cleaning device, and the drying device.
此外,本申請案一個實施形態揭示一種研磨方法,係包含:設置步驟,其係在沿著第一方向所配置之複數個基板保持機構上設置基板;加壓步驟,其係藉由沿著與前述第一方向交叉之第二方向而配置的複數個研磨頭、以及與前述複數個研磨頭相對而在前述第二方向延伸之載台夾著前述基板進行加壓;研磨步驟,其係使前述複數個研磨頭旋轉;及掃描步驟,其係進行前述加壓步驟及前述研磨步驟,而且使前述複數個研磨頭與前述載台在前述第一方向移動。In addition, an embodiment of the present application discloses a polishing method, which includes: a setting step of setting a substrate on a plurality of substrate holding mechanisms arranged along a first direction; a pressing step by A plurality of polishing heads arranged in a second direction crossing the first direction, and a stage extending in the second direction opposite to the plurality of polishing heads sandwich the substrate to press; the polishing step is to make the A plurality of polishing heads are rotated; and a scanning step is performed, wherein the pressing step and the polishing step are performed, and the plurality of polishing heads and the stage are moved in the first direction.
此外,本申請案一個實施形態揭示一種研磨方法,其中進一步包含上下驅動步驟,其係依前述掃描步驟中前述載台在前述第一方向之移動,而使前述複數個基板保持機構在上下方向移動。In addition, an embodiment of the present application discloses a polishing method, further comprising an up-down driving step, which is based on the movement of the stage in the first direction in the scanning step to move the plurality of substrate holding mechanisms in the up-down direction .
此外,本申請案一個實施形態揭示一種研磨方法,其中前述加壓步驟及前述研磨步驟係在藉由複數個研磨頭與前述載台夾著包圍前述基板之周圍,並具有與前述基板相同厚度之遮罩的狀態下開始。In addition, an embodiment of the present application discloses a polishing method, wherein the pressing step and the polishing step are performed by sandwiching a plurality of polishing heads and the stage around the substrate and having the same thickness as the substrate. Start with a mask.
此外,本申請案一個實施形態揭示一種研磨方法,其中進一步包含移動步驟,其係藉由前述掃描步驟而前述複數個研磨頭與前述載台到達前述遮罩後,解除前述加壓步驟之加壓,並使前述複數個研磨頭在前述第二方向移動。In addition, an embodiment of the present application discloses a polishing method, which further includes a moving step of releasing the pressing in the pressing step after the plurality of polishing heads and the stage reach the mask through the scanning step. , and make the plurality of grinding heads move in the second direction.
100:研磨裝置 200:基板保持機構 200a:基座 200b:支撐構件 200c:支撐構件 201:研磨頭 202:載台 203:旋轉軸 204:旋轉機構 205:藥液供給孔 206:藥液供給裝置 207:上下移動機構 208:加壓機構 209:控制部 210:遮罩 211:工具修整構件 212:感測器 213:清洗裝置 214:搬送裝置 215:乾燥裝置 222:基台 224:袋狀構件 225:加壓構件 225a:相對面 225b:孔 226:流體供給構件 227:流體供給構件 228:保護板 229:平台 229a:平面 229b,229c:孔 280:第三驅動機構 290,290’:引導構件 290a,290a’:第一端部 290b,290b’:第二端部 290c,290c’:傾斜 291a,291c,291b:滑輪 300:基板 300a:端部 301:吸附構件 302:研磨工具 303:保護板 400:手臂 401:棒狀構件 402:連結構件 500:第一驅動機構 501:軌道基座 502:軌道構件 503:支撐台 504:梁構件 550:第四驅動機構 551:軌道構件 552:支撐台 600:第二驅動機構 601:軌道基座 602:軌道構件 604:梁構件 650:第五驅動機構 651:軌道構件 652:支撐台 1000:處理系統 100: Grinding device 200: Substrate holding mechanism 200a: Pedestal 200b: Support member 200c: Support member 201: Grinding head 202: Stage 203: Rotary axis 204: Rotary Mechanism 205: liquid medicine supply hole 206: liquid medicine supply device 207: Up and down moving mechanism 208: Pressurizing mechanism 209: Control Department 210:Mask 211: Tool trimming components 212: Sensor 213: Cleaning device 214: Conveyor 215: Drying device 222: Abutment 224: Bag-like member 225: Compression member 225a: Opposite side 225b: hole 226: Fluid supply member 227: Fluid Supply Components 228: Protection plate 229: Platform 229a: Plane 229b, 229c: holes 280: The third drive mechanism 290, 290': Guide member 290a, 290a': first end 290b, 290b': second end 290c, 290c': inclined 291a, 291c, 291b: Pulleys 300: Substrate 300a: End 301: Adsorption component 302: Grinding Tools 303: Protection plate 400: Arm 401: Rod member 402: Link Component 500: First drive mechanism 501: Orbital base 502: Track Components 503: Support table 504: Beam member 550: Fourth drive mechanism 551: Track Components 552: Support Table 600: Second drive mechanism 601: Orbital base 602: Track Components 604: Beam member 650: Fifth drive mechanism 651: Track Components 652: Support table 1000: Processing System
圖1係模式顯示本發明之實施形態的研磨裝置之構成圖。 圖2係模式顯示研磨基板外周時之研磨頭的狀態圖。 圖3係模式顯示研磨基板外周時之研磨頭的狀態圖。 圖4係模式顯示包含研磨裝置之處理系統的構成圖。 圖5係顯示研磨裝置之整體構成的立體圖。 圖6係顯示研磨裝置之整體構成的立體圖。 圖7係顯示基板保持機構之修改例的圖。 圖8係顯示複數個研磨頭在第一方向(X方向)移動之圖。 圖9係模式顯示第四驅動機構之圖。 圖10係模式顯示載台之構成圖。 圖11係模式顯示加壓機構之構成的立體圖。 圖12係模式顯示加壓機構及引導構件之構成的剖面圖。 圖13係模式顯示研磨頭及載台從夾著遮罩之狀態移動至夾著基板之狀態時引導構件的角色之圖。 圖14係顯示引導構件之修改例的圖。 圖15係顯示載台在第一方向(X方向)移動之圖。 圖16係用於說明研磨裝置之研磨處理的流程圖。 圖17係用於說明研磨裝置之研磨處理的流程圖。 圖18係用於說明研磨裝置之研磨處理的流程圖。 圖19係顯示複數個研磨頭與載台之掃描例圖。 圖20係用於說明研磨裝置之研磨處理的流程圖。 圖21係用於說明研磨裝置之研磨處理的流程圖。 圖22係模式顯示加壓機構及引導構件之構成的剖面圖。 圖23係模式顯示平台及引導構件之構成的立體圖。 圖24係模式顯示平台之構成的立體圖。 圖25係模式顯示平台之修改例的構成立體圖。 圖26係顯示本實施形態之研磨方法的流程圖。 FIG. 1 is a schematic diagram showing a configuration of a polishing apparatus according to an embodiment of the present invention. FIG. 2 is a schematic diagram showing the state of the polishing head when polishing the outer periphery of the substrate. FIG. 3 is a schematic diagram showing the state of the polishing head when polishing the outer periphery of the substrate. FIG. 4 is a schematic diagram showing the configuration of a processing system including a polishing apparatus. FIG. 5 is a perspective view showing the overall configuration of the polishing apparatus. FIG. 6 is a perspective view showing the overall configuration of the polishing apparatus. FIG. 7 is a diagram showing a modification of the substrate holding mechanism. FIG. 8 is a diagram showing a plurality of grinding heads moving in a first direction (X direction). FIG. 9 is a diagram schematically showing the fourth drive mechanism. Fig. 10 is a diagram showing the structure of a mode display stage. FIG. 11 is a perspective view schematically showing the structure of the pressurizing mechanism. FIG. 12 is a cross-sectional view schematically showing the configuration of the pressing mechanism and the guide member. FIG. 13 is a diagram schematically showing the role of the guide member when the polishing head and the stage are moved from the state where the mask is sandwiched to the state where the substrate is sandwiched. FIG. 14 is a diagram showing a modified example of the guide member. FIG. 15 is a diagram showing the movement of the stage in the first direction (X direction). FIG. 16 is a flowchart for explaining the polishing process of the polishing apparatus. FIG. 17 is a flowchart for explaining the polishing process of the polishing apparatus. FIG. 18 is a flowchart for explaining the polishing process of the polishing apparatus. Figure 19 is a diagram showing an example scan of a plurality of grinding heads and stages. FIG. 20 is a flowchart for explaining the polishing process of the polishing apparatus. FIG. 21 is a flowchart for explaining the polishing process of the polishing apparatus. FIG. 22 is a cross-sectional view schematically showing the configuration of the pressing mechanism and the guide member. FIG. 23 is a perspective view schematically showing the structure of the platform and the guide member. Fig. 24 is a perspective view schematically showing the structure of the platform. FIG. 25 is a perspective view showing the configuration of a modification of the schematic display platform. FIG. 26 is a flowchart showing the polishing method of the present embodiment.
100:研磨裝置 100: Grinding device
200:基板保持機構 200: Substrate holding mechanism
200a:基座 200a: Pedestal
200b:支撐構件 200b: Support member
201:研磨頭 201: Grinding head
202:載台 202: Stage
210:遮罩 210:Mask
211:工具修整構件 211: Tool trimming components
300:基板 300: Substrate
302:研磨工具 302: Grinding Tools
400:手臂 400: Arm
401:棒狀構件 401: Rod member
402:連結構件 402: Link Component
500:第一驅動機構 500: First drive mechanism
501:軌道基座 501: Orbital base
502:軌道構件 502: Track Components
503:支撐台 503: Support table
504:梁構件 504: Beam member
550:第四驅動機構 550: Fourth drive mechanism
600:第二驅動機構 600: Second drive mechanism
601:軌道基座 601: Orbital base
602:軌道構件 602: Track Components
604:梁構件 604: Beam member
Claims (18)
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JP2020092211A JP7393301B2 (en) | 2020-05-27 | 2020-05-27 | Polishing equipment, processing systems, and polishing methods |
JP2020-092211 | 2020-05-27 |
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TW202212056A true TW202212056A (en) | 2022-04-01 |
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JP (1) | JP7393301B2 (en) |
KR (1) | KR20230015931A (en) |
CN (1) | CN115666853A (en) |
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JP2023151593A (en) * | 2022-03-31 | 2023-10-16 | 日本発條株式会社 | Polishing device, polishing method, and machine component |
WO2024069972A1 (en) * | 2022-09-30 | 2024-04-04 | Sanoh Industrial Co.,Ltd. | Device for planarizing semiconductor layers and method for manufacturing semiconductor devices |
CN117182689A (en) * | 2023-09-15 | 2023-12-08 | 浙江罗克光电科技股份有限公司 | Polishing and grinding device and method for mobile phone glass screen |
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JP2010064196A (en) | 2008-09-11 | 2010-03-25 | Ebara Corp | Substrate polishing device and substrate polishing method |
JP5344598B2 (en) | 2009-06-11 | 2013-11-20 | レーザーテック株式会社 | Substrate holding device, defect inspection device, and defect correction device |
KR20190079121A (en) * | 2017-12-27 | 2019-07-05 | 주식회사 케이씨텍 | Substrate polishing apparatus and system comprising the same |
KR20200051400A (en) * | 2018-11-05 | 2020-05-13 | 주식회사 케이씨텍 | Substrate polishing system |
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KR20230015931A (en) | 2023-01-31 |
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