TW202210171A - light irradiation device - Google Patents
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- TW202210171A TW202210171A TW110126325A TW110126325A TW202210171A TW 202210171 A TW202210171 A TW 202210171A TW 110126325 A TW110126325 A TW 110126325A TW 110126325 A TW110126325 A TW 110126325A TW 202210171 A TW202210171 A TW 202210171A
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- 239000006059 cover glass Substances 0.000 claims abstract description 46
- 239000000758 substrate Substances 0.000 claims abstract description 32
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 13
- 230000001678 irradiating effect Effects 0.000 claims abstract description 9
- 230000003287 optical effect Effects 0.000 claims description 3
- 238000001816 cooling Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 10
- 239000000976 ink Substances 0.000 description 10
- 230000007423 decrease Effects 0.000 description 7
- 230000001186 cumulative effect Effects 0.000 description 6
- 238000004088 simulation Methods 0.000 description 6
- 125000001475 halogen functional group Chemical group 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
- B41J11/00218—Constructional details of the irradiation means, e.g. radiation source attached to reciprocating print head assembly or shutter means provided on the radiation source
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
- B41J11/00214—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using UV radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
Abstract
Description
本發明涉及一種對於在一方向上被搬送的照射對象物照射光之光照射裝置。The present invention relates to a light irradiation device for irradiating light to an irradiation object conveyed in one direction.
以往,習知有通過使用由紫外光的照射而硬化的UV油墨來進行印刷的印刷裝置。如此之印刷裝置,係從噴頭的噴嘴向介質噴出油墨後,對於在介質上形成的墨點照射紫外光。通過紫外光的照射,使墨點硬化且定影於介質,藉此,即使相對於難以吸收液體的介質來說,也能夠進行較好的印刷。Conventionally, there is known a printing apparatus that performs printing by using UV ink hardened by irradiation of ultraviolet light. In such a printing apparatus, after the ink is ejected from the nozzle of the head to the medium, the ink dots formed on the medium are irradiated with ultraviolet light. By irradiating with ultraviolet light, the ink dots are hardened and fixed to the medium, whereby better printing can be performed even on a medium that is difficult to absorb liquid.
在用於如此之印刷裝置的紫外光照射裝置中,近年來,根據消費電力的削減、長壽命化、裝置尺寸的小型化的需求,取代現有的放電燈,目前已實際提供一種將LED(Light Emitting Diode)元件作為光源利用者來運用(例如,專利文獻1)。 [先前技術文獻]In the ultraviolet light irradiation device used in such a printing device, in recent years, according to the demand for reduction in power consumption, long life, and miniaturization of the device size, instead of the conventional discharge lamp, an LED (Light Emitting Diode) element is used as a light source user (for example, Patent Document 1). [Prior Art Literature]
[專利文獻1]日本特許5482537號說明書[Patent Document 1] Specification of Japanese Patent No. 5482537
專利文獻1記載的紫外光照射裝置,係採用具備光源單元及一對之反射部件,且利用一對之反射部件對紫外光光源所發出的紫外光進行導光射出而使紫外光具有指向性的構成;該光源單元具有沿著與照射對象物的搬送方向直交之方向排列之複數之紫外光光源(紫外線LED);一對之反射部件係配置在光源單元與照射對象物之間,且其係以將光源單元從搬送方向的上游側及下游側包夾的方式配置。The ultraviolet light irradiation device described in
然而,若採用如專利文獻1的構成,由於反射部件具有所定的反射率,紫外光每次受反射部件反射時,紫外光的光量(強度)都會降低,為了在照射對象物上得到所定的光量(亦即,使UV油墨確實硬化的光量),須補充光量降低的部分,導致必須增加紫外光LED的數量。並且,其結果,會導致產生裝置的成本上升、尺寸增加、消費電力的上升等問題。因此,目前需求一種在不增加LED數量的情況,能夠効率良好地照射的光照射裝置。However, according to the configuration as in
本發明鑑於上述問題,目的在於提供一種可賦予出射光指向性且効率良好地照射的光照射裝置。 [技術手段]In view of the above-mentioned problems, the present invention aims to provide a light irradiation device capable of imparting directivity to outgoing light and irradiating efficiently. [technical means]
為了達成上述目的,本發明之光照射裝置,係對於沿著第一方向可相對移動之照射對象物照射光,其具備:基板,由第一方向及與第一方向直交之第二方向所規定;複數之發光元件,在基板上沿著第二方向有n個且n為2以上之整數,沿著第一方向排有m列且m為2以上之整數,並配置為使光軸的朝向在與第一方向及第二方向直交之第三方向對齊;覆蓋玻璃,可使複數之發光元件所射出的光透過;支撐部,具有使透過覆蓋玻璃的光穿過的開口部,且係用以支撐覆蓋玻璃;以及一對之第一反射鏡,以使複數之發光元件的光路徑在第一方向被包夾的方式配置在基板與覆蓋玻璃之間,對於光進行導光;從第二方向觀察時,將位於最接近第一方向上游側之第1列的發光元件至位於最接近第一方向下游側之第m列的發光元件的距離設為a,一對之第一反射鏡的間隔設為b,一對之第一反射鏡之第三方向的高設為h,從基板至支撐部的距離設為d,開口部之第一方向的寬設為w時,滿足下式(1)及(2); h≦(a+b)/2√3 ・・・(1); w≧d・2√3-a ・・・(2)。In order to achieve the above-mentioned object, the light irradiation device of the present invention irradiates light to the irradiation object that is relatively movable along the first direction, and includes: a substrate defined by the first direction and a second direction orthogonal to the first direction A plurality of light-emitting elements are arranged along the second direction on the substrate, and n is an integer of 2 or more, and m rows are arranged along the first direction, and m is an integer of 2 or more, and are arranged so that the orientation of the optical axis Aligned in the third direction perpendicular to the first direction and the second direction; the cover glass allows the light emitted by the plurality of light-emitting elements to pass therethrough; the support part has an opening for passing the light passing through the cover glass, and is used for supporting the cover glass; and a pair of first reflectors, arranged between the substrate and the cover glass in such a way that the light paths of the plurality of light-emitting elements are sandwiched in the first direction, to guide light; from the second When viewed from one direction, the distance from the light-emitting element located in the 1st column closest to the upstream side in the first direction to the light-emitting element located in the m-th column closest to the downstream side in the first direction is set as a, and a pair of the first reflector When the interval is set as b, the height in the third direction of the pair of first mirrors is set as h, the distance from the substrate to the support portion is set as d, and the width of the opening in the first direction is set as w, the following formula ( 1) and (2); h≦(a+b)/2√3 ・・・(1); w≧d・2√3-a ・・・(2).
藉由如此之構成,能夠使強度強,且發散角為60°以下的光線(紫外光)係經第一反射面108a、109a進行1次反射或不進行反射而達到照射對象物P上,故幾乎不會因第一反射面108a、109a的反射而發生影響(亦即,光量的減少)。從而,藉由第一反射面108a、109a可賦予出射光指向性且効率良好地照射。With such a configuration, the light rays (ultraviolet light) having a strong intensity and a divergence angle of 60° or less can reach the irradiation object P after being reflected once or not reflected by the first
此外,可具備第二反射鏡,該第二反射鏡係從位於第一方向上游側之第一反射鏡的尖端部,以與覆蓋玻璃對向的方式,向第一方向上游側延伸,將照射對象物所反射的光向照射對象物反射。再者,此時較佳係,第二反射鏡與位於第一方向上游側之第一反射鏡一體成形。In addition, a second reflector may be provided that extends from the tip portion of the first reflector located on the upstream side in the first direction to the upstream side in the first direction so as to face the cover glass, and transmits the radiation to the upstream side in the first direction. The light reflected by the object is reflected toward the irradiated object. Furthermore, in this case, preferably, the second reflector is integrally formed with the first reflector located on the upstream side in the first direction.
此外,可具備第三反射鏡,第三反射鏡係從位於第一方向下游側之第一反射鏡的尖端部,以與覆蓋玻璃對向的方式,向第一方向下游側延伸,將照射對象物所反射的光向朝照射對象物反射。再者,此時,較佳係第三反射鏡與位於第一方向下游側之第一反射鏡一體成形。In addition, a third reflector may be provided, and the third reflector may extend from the tip portion of the first reflector located on the downstream side in the first direction toward the downstream side in the first direction so as to face the cover glass, so as to irradiate the object. The light reflected by the object is reflected toward the irradiated object. Furthermore, at this time, preferably, the third reflector is integrally formed with the first reflector located on the downstream side in the first direction.
此外,較佳係具有殼體,該殼體容納基板、複數之發光元件、及一對之第一反射鏡,且支撐部及覆蓋玻璃構成殼體的一部分。In addition, it is preferable to have a case that accommodates the substrate, a plurality of light-emitting elements, and a pair of first reflectors, and the support portion and the cover glass constitute a part of the case.
此外,光較佳係紫外線波長區域的光。再者,此時,可為照射對象物的形狀呈片狀,紫外線波長區域的光可使塗布在照射對象物的表面上的油墨硬化的構成。 [發明効果]Further, the light is preferably light in the ultraviolet wavelength region. In this case, the object to be irradiated may have a sheet-like shape, and the light in the ultraviolet wavelength region may harden the ink applied on the surface of the object to be irradiated. [Inventive effect]
如上述,依據本發明,能夠實現一種可賦予出射光指向性,且効率良好地照射之光照射裝置。As described above, according to the present invention, it is possible to realize a light irradiation device capable of imparting directivity to outgoing light and irradiating efficiently.
下述,參照圖式對本發明的實施例加以詳細說明。再者,對圖中同一或者相當的部分賦予同一符號,並不再重複說明。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In addition, the same code|symbol is attached|subjected to the same or equivalent part in a figure, and description is not repeated.
(第一實施例)
圖1及圖2係表示本發明之第一實施例之光照射裝置1的構成之圖,圖1(a)為斜視圖,圖1(b)為正面圖。此外,圖2為圖1(b)之A-A線剖面圖。如圖1及圖2所示,本實施例之光照射裝置1係組設至印刷裝置等,使紫外線硬化型油墨或紫外線硬化樹脂硬化的光源裝置,配置於在一方向被搬送的照射對象物P(例如,片狀之記錄媒體等)的上方,對於照射對象物P射出線狀的紫外光。又,為了方便說明,圖1(a)中僅表示光照射裝置1,惟在實際的印刷裝置等中,賦予不同顏色油墨的複數之記錄頭會排列在照射對象物P的搬送方向,且在各記錄頭之下游側的狹小空間配置有光照射裝置1。此外,本說明書中,係將照射對象物P的搬送方向定義為X軸方向(第一方向),後述之LED(Light Emitting Diode)元件217之配列方向定義為Y軸方向(第二方向),LED元件217射出紫外光之方向定義為Z軸方向(第三方向)來進行說明。此外,一般而言,紫外光係意旨波長400nm以下的光,惟本說明書中,紫外光係意旨可使塗布在照射對象物P上之紫外線硬化型油墨硬化的波長(例如,波長250~420nm)的光。(first embodiment)
1 and 2 are diagrams showing the structure of a
如圖1及圖2所示,本實施例之光照射裝置1具備容納光源單元200、冷卻扇300、光源單元200及冷卻扇300之殼體100等。As shown in FIGS. 1 and 2 , the
殼體100係Y軸方向為長邊的箱形外殼,在前面(Z軸方向正側的面)具備可射出紫外光的玻璃製之覆蓋玻璃105。此外,光源單元200與覆蓋玻璃105之間,在X軸方向間隔地配置有一對之反射鏡單元108、109(圖2),覆蓋玻璃105的前面,覆蓋玻璃105的邊緣部配置有從Z軸正方向側支撐的支撐板107(支撐部)(圖1(b)、圖2)。支撐板107在中央部具有矩形狀的開口107a(開口部),從而使透過覆蓋玻璃105的紫外光穿過開口107a而照射在照射對象物P上。藉此,本實施例中,以覆蓋玻璃105與支撐板107被覆殼體100的正面之方式配置,覆蓋玻璃105與支撐板107構成殼體100的一部分。The
此外,殼體100的左側面(X軸方向負側的面)形成有將殼體100內之空氣進行排氣的排氣口101,殼體100的背面(Z軸方向負側的面)形成有將空氣供給至殼體100內的4個吸氣口103,對應各吸氣口103而配置冷卻扇300(圖1(a)、圖2)。光照射裝置1與未於圖中表示的電源裝置電性連接,從而使電源裝置得到的電力供給至內部的光源單元200、冷卻扇300等。In addition, an
圖3係說明本實施例之光源單元200的構成之圖,圖3(a)為正面圖(從Z軸方向正側觀察之圖),圖3(b)為側面圖(從X軸方向負側觀察之圖)。如圖3所示,光源單元200具備在Y軸方向排列配置的4個LED模組210、及散熱片220,自LED模組210射出的紫外光會因一對之反射鏡單元108、109而導光,透過殼體100的前面之覆蓋玻璃105、開口107a而照射在照射對象物P上(參照圖2的虛線箭頭)。FIG. 3 is a diagram illustrating the structure of the
LED模組210具備由X軸方向及Y軸方向所規定的矩形板狀之基板215、及具有相同特性的複數之LED元件217,且固定於散熱片220之基板222的端面(Z軸方向正側之端面)上。The
各LED模組210之基板215係由熱導率高的材料(例如,氮化鋁)所形成之矩形狀排線基板,如圖3(a)所示,其表面以COB(Chip On Board)貼裝5列(X軸方向)×20個(Y軸方向)的LED元件217。此外,本實施例中,就LED元件217而言,係在基板215的X軸方向略為中央部的LED搭載區域S(圖3(a)中虛線所圍成的區域)內,以在X軸方向及Y軸方向分離一定的間隔(例如,2mm)之方式配置。又,如圖3(b)所示,本說明書中,為了方便說明,配置在各列的LED元件217,沿著X軸方向依序稱作LED元件217a、217b、217c、217d、217e。The
基板215上形成有將供給各LED元件217電力的陽極圖形(圖未表示)及陰極圖形(圖未表示),各LED元件217各別焊接於陽極圖形及陰極圖形且電性連接。此外,基板215藉由圖未表示的排線電纜而與圖未表示的驅動電路電性連接,由驅動電路供給的驅動電流可介隔陽極圖形及陰極圖形而供給至各LED元件217。當驅動電流被供給至各LED元件217,各LED元件217會射出因應驅動電流的光量之紫外光(例如,波長385nm),自LED模組210射出與Y軸方向平行的線狀之紫外光。如圖3(a)所示,本實施例的構成為4個LED模組210在Y軸方向排列,且來自各LED模組210的線狀之紫外光在Y軸方向連續。又,本實施例之各LED元件217係以可射出略相同的光量之紫外光的方式來調整供給至各LED元件217之驅動電流,從4個LED模組210射出的線狀之紫外光,在X軸方向及Y軸方向具有略均勻的光量分布。An anode pattern (not shown) and a cathode pattern (not shown) for supplying power to each
散熱片220係配置為密接於LED模組210的基板215之裏面,將各LED模組210所產生的熱進行放熱,亦稱風冷散熱片。散熱片220由鋁或銅等之熱導性良好的材料所成,具備:在Y軸方向延伸之薄板狀的基板222、以及形成在與基板215對接的面為相對側的面之複數之放熱翅片225。各放熱翅片225的形狀呈平行於X-Z平面的薄板狀,且在Y軸方向以所定的間隔設置。又,本實施例中,係藉由冷卻扇300產生的冷卻風來使複數之放熱翅片225相同地冷卻。The
驅動電流在各LED元件217流動,自各LED元件217射出紫外光時,會因LED元件217的自發熱導致溫度上升,產生在各LED元件217的熱介隔基板215及基板222會快速傳導至放熱翅片225,再從各放熱翅片225向周圍的空氣中放熱。並且,因放熱翅片225而被加熱的空氣,會因冷卻扇300產生的冷却風而通過排氣口101快速排氣。藉此,本實施例中,藉由散熱片220及冷卻扇300使各LED模組210相同地冷却,可抑制LED元件217之溫度上升所產生的發光効率的降低。The driving current flows in each
再者,如上述,本實施例中,光源單元200與覆蓋玻璃105之間,配置有在X軸方向分離的一對之反射鏡單元108、109(圖2),覆蓋玻璃105的前面配置有從Z軸正方向側支撐覆蓋玻璃105之邊緣部的支撐板107(支撐部)(圖1(b)、圖2)。Furthermore, as described above, in this embodiment, between the
如圖2所示,一對之反射鏡單元108、109係以從X軸方向將自LED元件217射出的各紫外光之光路徑包夾的方式向Y軸方向延伸之金屬製之板狀部件。就各反射鏡單元108、109而言,從Y軸方向觀察時,係以從覆蓋玻璃105略垂直站立的方式向Z軸方向延伸,對稱配置為將自LED元件217射出的各紫外光之光路徑包夾。此外,各反射鏡單元108、109係具備以將自LED元件217射出的各紫外光之光路徑包夾的方式而對向的第一反射面108a、109a。As shown in FIG. 2 , a pair of
自LED元件217射出的紫外光,一般而言,已知會以所定的發散角發散,角度分量越大的紫外光強度會越弱,本實施例中,由於係以將自LED元件217射出的各紫外光之光路徑包挟之方式配置第一反射面108a、109a,故包含強度弱且角度分量大的紫外光,皆可藉由第一反射面108a、109a而導光,再透過覆蓋玻璃105並射出。
然而,採用如此之構成時(亦即,藉由第一反射面108a、109a而導光的構成),由於第一反射面108a、109a具有所定之反射率(例如,90%),紫外光每受到第一反射面108a、109a反射時光量都會減少,就結果而言,會產生照射至照射對象物P上的光量減少的問題。
此處,本實施例為了解決相關問題,有效地獲得自LED元件217射出的紫外光,係採用以第一反射面108a、109a將自LED元件217射出的紫外光之光線中角度分量小的光線(例如,發散角≦60°之光線)進行1次反射或不反射並射出,以第一反射面108a、109a對於角度分量大之光線(例如,發散角>60°之光線)進行1次以上反射並射出的構成(詳細如後述)。Generally speaking, the ultraviolet light emitted from the
以下,詳細說明一對之反射鏡單元108、109的第一反射面108a、109a之機能。
圖4係說明LED模組210、反射鏡單元108、109、覆蓋玻璃105、及支撐板107的配置、以及該等與自各LED元件217射出之光線間的關係之模式圖。圖4(a)為表示與發散角小之(例如,發散角≦60°)紫外光的光線間的關係之圖,圖4(b)為表示與發散角大之(例如,發散角>60°)紫外光的光線間之關係之圖。圖4(a)中,L60a為自LED元件217a射出之發散角60°之光線,L60c為自LED元件217c射出之發散角60°°之光線,L60e為自LED元件217e射出之發散角60°之光線,L0a為自LED元件217a射出之發散角0°之光線。此外,圖4(b)中,L65a為自LED元件217a射出之發散角65°之光線,L80e為自LED元件217e射出之發散角80°之光線。又,圖4(a)、圖4(b)中,為了方便說明而省略自LED元件217b、217d射出之紫外光之光線,惟實際上自LED元件217b、217d亦有與LED元件217a、217c、217e相同的光線射出。此外,圖4(a)、圖4(b)中,為了方便說明,各LED元件217的形狀係以矩形狀表示,惟實際上各LED元件217在Z軸方向非常薄,各LED元件217的發光點,實質上是位於基板215的表面。Hereinafter, the function of the first reflecting
如圖4(a)所示,本實施例的構成為,從Y軸方向觀察時,將LED搭載區域S之X軸方向的寬(亦即,位於最接近X軸方向上游側(X軸方向負側)之第1列的LED元件217a至位於最接近X軸方向下游側(X軸方向正側)之第5列的LED元件217e的距離)設為a,第一反射面108a、109a的間隔設為b,第一反射面108a、109a之Z軸方向的高設為h,基板215至支撐板107的距離設為d,支撐板107之X軸方向的間隔(亦即,開口107a之X軸方向的寬)設為w時,滿足下式(1)及(2)。
h≦(a+b)/2√3 ・・・(1)
w≧d・2√3-a ・・・(2)As shown in FIG. 4( a ), the present embodiment is configured such that, when viewed from the Y-axis direction, the width of the LED mounting region S in the X-axis direction (that is, the width of the LED mounting region S in the X-axis direction, that is, the position closest to the upstream side in the X-axis direction (the X-axis direction) The distance from the
具體而言,自LED元件217a射出之紫外光的光線中,發散角60°之光線L60a會由第一反射面108a而被反射1次且透過覆蓋玻璃105並射出,同時,不入射至第一反射面109a(亦即,避開第一反射面109a之尖端)且透過覆蓋玻璃105並射出(圖4(a))。
此外,自LED元件217c射出之紫外光的光線中,發散角60°之光線L60c會由第一反射面108a、109a而被反射1次且透過覆蓋玻璃105並射出。
此外,LED元件217e射出之紫外光的光線中,發散角60°之光線L60e會由第一反射面109a而被反射1次且透過覆蓋玻璃105並射出,同時,不入射至第一反射面108a(亦即,避開第一反射面108a之尖端)且覆蓋玻璃105並射出。
因此,各LED元件217射出之紫外光的光線中,發散角比60°小的光線亦相同,會由第一反射面108a、109a進行反射1次或不反射且透過覆蓋玻璃105並射出。又,發散角60°以下的光線(光線L60a、L60c、L60e、L0a)透過覆蓋玻璃105後,會穿過開口107a(亦即,不會因支撐板107發生光暈)而到達照射對象物P上。Specifically, among the ultraviolet light rays emitted from the
另一方面,LED元件217射出之紫外光的光線中,發散角比60°大的光線(亦即,發散角65°的光線L65a、發散角80°的光線L80e),會由第一反射面108a、109a進行至少1次以上的反射,且透過覆蓋玻璃105並射出(圖4(b))。又,發散角比60°大的一部分的光線(例如,光線L65a)透過覆蓋玻璃105後,會穿過開口107a(亦即,不會因支撐板107發生光暈)而到達照射對象物P上,其他光線(例如,光線L80e)則不會穿過開口107a(亦即,會因支撐板107發生光暈),而是受到支撐板107等部件進行隨機反射後到達照射對象物P上。On the other hand, among the light rays of the ultraviolet light emitted by the
此處,針對LED元件217、第一反射面108a、109a、支撐板107的位置關係進行討論,從LED元件217a之中心軸(發光點)至第一反射面109a的X軸方向的距離,基於與光線L60a的關係可表示為√3h,LED元件217e的中心軸(發光點)至第一反射面108a的X軸方向的距離,基於與光線L60e的關係可表示為√3h,從而,第一反射面108a、109a之間隔b可表示為:
b≧√3h+√3h-a
將其換算得到上述式(1)。
此外,從LED元件217a之中心軸(發光點)至支撐板107之一側端(X軸方向正側的端部)的X軸方向的距離,基於與光線L60a的關係可表示為√3d,相同地,從LED元件217e之中心軸(發光點)至支撐板107之另一側端(X軸方向負側的端部)的X軸方向的距離,基於與光線L60e的關係可表示為√3d,支撐板107的X軸方向之間隔w可表示為:
w≧√3d+√3d-a
將其換算得到上述式(2)。Here, the positional relationship between the
如此地,本實施例中,因強度強、發散角為60°以下的光線(紫外光)係由第一反射面108a、109a進行反射1次或不反射而到達照射對象物P上,故可抑制因第一反射面108a、109a的反射而產生的影響(亦即,光量的減少)。又,發散角比60°大的光線(紫外光)係由第一反射面108a、109a進行至少1次以上的反射,惟發散角比60°大的光線(紫外光)的強度較弱,故對於照射至照射對象物P上的全光量的影響較輕微(亦即,光量減少的影響較小)。In this way, in the present embodiment, since the light (ultraviolet light) with strong intensity and a divergence angle of 60° or less is reflected once or not reflected by the first reflecting
圖5係說明本實施例之光照射裝置1之作用効果的模擬結果圖,橫軸為支撐板107之X軸方向之間隔(亦即,開口107a之X軸方向的寬)w(mm)。此外,縱軸為自光照射裝置1照射之紫外光的累計光量,係將w為100(mm)時的累計光量設為1的相對值。
就模擬條件而言,將LED搭載區域S之X軸方向的寬(亦即,位於最接近X軸方向上游側(X軸方向負側)之第1列之LED元件217a至位於最接近X軸方向下游側(X軸方向正側)之第5列之LED元件217e的距離)a設為10(mm),第一反射面108a、109a的間隔b設為15(mm),第一反射面108a、109a之Z軸方向的高h設為5(mm),從基板215至支撐板107的距離d設為8(mm),換算w(mm)而求得累計光量。
其結果,可知w約為17(mm)時,累計光量約為0.9,w為30(mm)以上時,累計光量不會降低(亦即,自光照射裝置1照射之紫外光不會因支撐板107發生光暈地到達至照射對象物P上)。5 is a simulation result diagram illustrating the effect of the
此處,將上述模擬條件代入上述式(1),如下述會滿足式(1)。 h≦(a+b)/2√3 ・・・(1) 5(mm)≦(10(mm)+15(mm))/2√3 5(mm)≦7.2(mm)Here, when the above-mentioned simulation conditions are substituted into the above-mentioned formula (1), the formula (1) is satisfied as follows. h≦(a+b)/2√3 ・・・(1) 5(mm)≦(10(mm)+15(mm))/2√3 5(mm)≦7.2(mm)
此外,將模擬條件代入上述式(2),如下述。 w≧d・2√3-a ・・・(2) w≧8(mm)×2√3-10(mm) w≧17.8(mm)In addition, the simulation conditions are substituted into the above-mentioned formula (2), as follows. w≧d・2√3-a ・・・(2) w≧8(mm)×2√3-10(mm) w≧17.8(mm)
亦即,上述式(1)、(2)的條件與上述模擬結果略相同,可知滿足上述式(1)、(2)時,自光照射裝置1照射之紫外光的累計光量幾乎不會降低(亦即,累計光量為0.9以上)。That is, the conditions of the above equations (1) and (2) are almost the same as the above simulation results, and it can be seen that when the above equations (1) and (2) are satisfied, the cumulative light intensity of the ultraviolet light irradiated from the
以上為本實施例的說明,惟本發明並不局限於上述構造,在本發明的技術思想範圍內可進行各種變形。The above is a description of the embodiment, but the present invention is not limited to the above-mentioned structure, and various modifications can be made within the scope of the technical idea of the present invention.
例如,本實施例之LED模組210中,係以LED元件217為5列(X軸方向)×20個(Y軸方向)的態様排列,惟並未受限於如此之構成,LED元件217只要沿著Y軸方向有n個(n為2以上的整數),沿著X軸方向有m列(m為2以上的整數)排列即可。For example, in the
此外,本實施例之第一反射面108a、109a係從覆蓋玻璃105以略垂直站立的方式向Z軸方向延伸,並以將自LED元件217射出之各紫外光的光路徑包夾之方式對稱配置,第一反射面108a、109a並非必須在Z軸方向平行,例如,第一反射面108a、109a可相對於Z軸方向呈八字形而展開配置。In addition, the first reflecting
此外,本實施例係基於LED元件217、第一反射面108a、109a、支撐板107之位置關係滿足式(1)、(2)來進行說明,惟並非必須限定如此之構成,例如,亦可為滿足下式(3)、(4)之構成。
h≦(a+b)/2√2 ・・・(3)
w≧d・2√2-a ・・・(4)In addition, the present embodiment is described based on the positional relationship between the
(第二實施例)
圖6係說明本發明之第二實施例之光照射裝置1A之構成之圖。如圖6所示,本實施例之光照射裝置1A,在一對之反射鏡單元108、109之X-Z剖面為L字狀,且具備以從反射鏡單元108之第一反射面108a的尖端部與覆蓋玻璃105對向之方式向X軸方向負側延伸的第二反射鏡108b、以及反射鏡單元109之第一反射面109a的尖端部與覆蓋玻璃105對向之向X軸方向正側延伸的第三反射鏡109b的觀點,係不同於第一實施例之光照射裝置1。(Second Embodiment)
FIG. 6 is a diagram illustrating the configuration of a
如圖6所示,第二反射鏡108b與第三反射鏡109b的構成,係將自LED元件217(圖6中之LED元件217c)射出並由照射對象物P反射的紫外光向照射對象物P再次反射(參照圖6之虛線箭頭)。
藉此,依據本實施例之構成,未運用於將照射對象物P上之紫外線硬化型油墨之硬化的紫外光(亦即,由照射對象物P反射的紫外光)會再次照射至照射對象物P,從而可更提高紫外光的利用効率。As shown in FIG. 6 , the
又,圖6中,只例示由第二反射鏡108b及第三反射鏡109b僅進行1次反射的光線,惟可依據紫外光的角度分量而進行複數次反射。此外,為了能夠進行複數次反射,第二反射鏡108b與第三反射鏡109b之X軸方向的寬係盡可能越寬廣較佳,此時,只需使覆蓋玻璃105之X軸方向的寬更寬廣,同時使支撐板107之X軸方向的間隔(亦即,開口107a之X軸方向的寬)更寬廣即可。6, only the second reflecting
此外,就第二反射鏡108b與第三反射鏡109b而言,並不須同時設置兩者,亦可僅設置任一者。In addition, the second reflecting
此外,本實施例之反射鏡單元108、109在X-Z剖面呈L字狀,第一反射面108a與第二反射鏡108b一體成形,第一反射面109a與第三反射鏡109b一體成形,惟並未受限於如此之構成。第一反射面108a與第二反射鏡108b,第一反射面109a與第三反射鏡109b亦可各別為不同個體。In addition, the
再者,應當認為此次公開的實施例的所有點均為舉例,並非限定。本發明的範圍並非上述說明,而是由申請專利範圍所示,旨在包含與申請專利範圍等同含義以及範圍內的全部變更。In addition, it should be understood that all points of the embodiments disclosed this time are examples and not limitations. The scope of the present invention is shown not by the above description but by the scope of claims, and is intended to include the meaning equivalent to the scope of claims and all modifications within the scope.
1:光照射裝置
1A:光照射裝置
100:殼體
101:排氣口
103:吸氣口
105:覆蓋玻璃
107:支撐板
107a:開口
108:反射鏡單元
108a:第一反射面
108b:第二反射鏡
109:反射鏡單元
109a:第一反射面
109b:第三反射鏡
200:光源單元
210:LED模組
215:基板
217:LED元件
217a、217b、217 c、217d、217e:LED元件
220:散熱片
222:基板
225:放熱翅片
300:冷卻扇
P:照射對象物
L0a、L60a、L60c、L60e、L65e、L80e:光線1:
[圖1]為說明本發明之第一實施例之光照射裝置的構成之外觀立體圖。 [圖2]為圖1(b)之A-A線剖面圖。 [圖3]為說明本發明之第一實施例之光照射裝置所具備的光源單元的構成之示意圖。 [圖4]為說明本發明之第一實施例之光照射裝置的構成之模式圖。 [圖5]為說明本發明之第一實施例之光照射裝置的作用効果之模擬結果圖。 [圖6]為說明本發明之第一實施例之光照射裝置的構成之模式圖。1 is an external perspective view illustrating the configuration of a light irradiation device according to a first embodiment of the present invention. [Fig. 2] is a cross-sectional view taken along the line A-A in Fig. 1(b). 3 is a schematic diagram illustrating a configuration of a light source unit included in the light irradiation device according to the first embodiment of the present invention. 4 is a schematic diagram illustrating the configuration of the light irradiation device according to the first embodiment of the present invention. FIG. 5 is a simulation result diagram illustrating the effect of the light irradiation device according to the first embodiment of the present invention. 6 is a schematic diagram illustrating the configuration of the light irradiation device according to the first embodiment of the present invention.
1:光照射裝置 1: Light irradiation device
105:覆蓋玻璃 105: Cover glass
107:支撐板 107: Support plate
107a:開口 107a: Opening
108:反射鏡單元 108: Mirror unit
108a:第一反射面 108a: first reflecting surface
109:反射鏡單元 109: Mirror unit
109a:第一反射面 109a: first reflecting surface
215:基板 215: Substrate
217a、217b、217c、217d、217e:LED元件 217a, 217b, 217c, 217d, 217e: LED elements
P:照射對象物 P: Object to be irradiated
L0a、L60a、L60c、L60e、L65e、L80e:光線 L0a, L60a, L60c, L60e, L65e, L80e: Light
Claims (8)
Applications Claiming Priority (2)
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JP2020-125906 | 2020-07-23 | ||
JP2020125906A JP2022021973A (en) | 2020-07-23 | 2020-07-23 | Light irradiation device |
Publications (1)
Publication Number | Publication Date |
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TW202210171A true TW202210171A (en) | 2022-03-16 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW110126325A TW202210171A (en) | 2020-07-23 | 2021-07-16 | light irradiation device |
Country Status (5)
Country | Link |
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EP (1) | EP4186700A1 (en) |
JP (1) | JP2022021973A (en) |
CN (1) | CN115884879A (en) |
TW (1) | TW202210171A (en) |
WO (1) | WO2022019282A1 (en) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009154436A (en) * | 2007-12-27 | 2009-07-16 | Mimaki Engineering Co Ltd | Inkjet printer |
US8287116B2 (en) * | 2008-02-14 | 2012-10-16 | Hewlett-Packard Development Company, L.P. | Printing apparatus and method |
JP5482537B2 (en) | 2010-07-23 | 2014-05-07 | Nkワークス株式会社 | UV irradiation equipment |
JP6179640B1 (en) * | 2016-06-21 | 2017-08-16 | 富士ゼロックス株式会社 | Irradiation device, image forming device |
JP6560654B2 (en) * | 2016-11-04 | 2019-08-14 | Hoya Candeo Optronics株式会社 | Mirror unit and light irradiation device provided with the same |
JP7196488B2 (en) * | 2018-09-19 | 2022-12-27 | 富士フイルムビジネスイノベーション株式会社 | Irradiation device and image forming device |
JP2020066203A (en) * | 2018-10-26 | 2020-04-30 | セイコーエプソン株式会社 | Recording device |
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2020
- 2020-07-23 JP JP2020125906A patent/JP2022021973A/en active Pending
-
2021
- 2021-07-16 TW TW110126325A patent/TW202210171A/en unknown
- 2021-07-19 WO PCT/JP2021/027040 patent/WO2022019282A1/en active Application Filing
- 2021-07-19 EP EP21846386.7A patent/EP4186700A1/en active Pending
- 2021-07-19 CN CN202180044049.5A patent/CN115884879A/en active Pending
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CN115884879A (en) | 2023-03-31 |
JP2022021973A (en) | 2022-02-03 |
WO2022019282A1 (en) | 2022-01-27 |
EP4186700A1 (en) | 2023-05-31 |
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