TW202208988A - Method of manufacturing structure, and structure - Google Patents
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/091—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers characterised by antireflection means or light filtering or absorbing means, e.g. anti-halation, contrast enhancement
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/095—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having more than one photosensitive layer
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/18—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using precipitation techniques to apply the conductive material
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Abstract
Description
本揭示係關於一種結構體的製造方法及結構體。The present disclosure relates to a method for manufacturing a structure and a structure.
諸如金屬細線之類的導電性圖案被用於各種用途中。作為導電性圖案之用途,可舉出例如觸控面板的觸控感測器、天線、指紋認證部、可折疊裝置及透明FPC(Flexible printed circuits:撓性印刷電路)。例如,在製造半導體封裝、印刷配線基板以及中介層的再配線層時,在基板上形成微細的導電性圖案。作為基材,例如使用薄膜、薄片、金屬基板、陶瓷基板或玻璃。Conductive patterns such as thin metal wires are used in various applications. Examples of the use of the conductive pattern include a touch sensor of a touch panel, an antenna, a fingerprint authentication unit, a foldable device, and a transparent FPC (Flexible printed circuit). For example, when manufacturing a semiconductor package, a printed wiring board, and a rewiring layer of an interposer, a fine conductive pattern is formed on the board. As the base material, for example, a film, a sheet, a metal substrate, a ceramic substrate, or glass is used.
作為一般的導電性圖案的形成方法,例如已知減成法和半加成法(例如,專利文獻1和專利文獻2)。在減成法中,例如,在用光阻圖案保護基板上之導電層之後,藉由蝕刻去除未被光阻圖案保護之導電層,藉此能夠形成導電性圖案。另一方面,在半加成法中,例如在基材上設置稱為晶種(seed)層之無電鍍銅鍍層之後,在無電鍍銅鍍層上還設置光阻圖案。接著,在沒有設置光阻圖案之無電鍍銅鍍層上藉由鍍覆形成導電性圖案之後,去除不需要的光阻圖案和無電鍍銅鍍層(晶種層)。As a method for forming a general conductive pattern, for example, a subtractive method and a semi-additive method are known (for example, Patent Document 1 and Patent Document 2). In the subtractive method, for example, after protecting the conductive layer on the substrate with the photoresist pattern, the conductive layer not protected by the photoresist pattern is removed by etching, whereby the conductive pattern can be formed. On the other hand, in the semi-additive method, for example, after an electroless copper plating layer called a seed layer is provided on a substrate, a photoresist pattern is further provided on the electroless copper plating layer. Next, after forming a conductive pattern by plating on the electroless copper plating layer on which the photoresist pattern is not provided, the unnecessary photoresist pattern and the electroless copper plating layer (seed layer) are removed.
[專利文獻1]日本特開2015-225650號公報 [專利文獻2]日本特開2015-065376號公報[Patent Document 1] Japanese Patent Laid-Open No. 2015-225650 [Patent Document 2] Japanese Patent Laid-Open No. 2015-065376
例如,為了減小導電性圖案之電阻,有時會形成厚的導電性圖案。然而,在減成法中,由於在配置有導電層之基材的面內方向上亦各向同性地進行蝕刻之現象(例如,稱為“側蝕”。),由光阻圖案保護之導電層亦可能會被藥液浸蝕。由於側蝕的發生會影響藉由蝕刻形成之導電性圖案之形態(例如形狀和尺寸),因此有時難以形成例如矩形導電性圖案。在半加成法中,由於晶種層與光阻圖案之間的密接性,存在導電性圖案之形成變得不穩定之問題。又,由於在去除不必要的晶種層時可能會去除一部分導電性圖案,因此半加成法中亦存在與減成法相同之問題。For example, in order to reduce the resistance of the conductive pattern, a thick conductive pattern is sometimes formed. However, in the subtractive method, due to a phenomenon (for example, called "side etching") that is etched isotropically in the in-plane direction of the substrate on which the conductive layer is disposed, the conductive layer protected by the photoresist pattern Layers may also be etched by chemical liquids. Since the occurrence of side etching affects the morphology (eg, shape and size) of the conductive pattern formed by etching, it is sometimes difficult to form, for example, a rectangular conductive pattern. In the semi-additive method, there is a problem that the formation of the conductive pattern becomes unstable due to the adhesion between the seed layer and the photoresist pattern. In addition, the semi-additive method also has the same problem as the subtractive method since a part of the conductive pattern may be removed when the unnecessary seed layer is removed.
本揭示係鑑於上述情況而完成者。 本揭示的一實施形態要解決之課題在於提供一種具有降低形態異常的產生(因裂紋、剝離、缺陷或側蝕而引起之錐形形狀的產生或因蝕刻的變化而引起之尺寸的變動。以下相同。)之圖案之結構體的製造方法。 又,本揭示的另一實施形態要解決之課題在於提供一種具有降低形態異常的產生之圖案之結構體。The present disclosure has been made in view of the above-mentioned circumstances. The problem to be solved by one embodiment of the present disclosure is to provide a method that reduces the occurrence of morphological abnormalities (the occurrence of tapered shapes due to cracks, peeling, defects, or side etching, or the variation in dimensions due to changes in etching. The following The same.) The manufacturing method of the structure of the pattern. Moreover, the problem to be solved by another embodiment of this disclosure is to provide a structure which has a pattern which reduces the generation|occurence|production of a morphological abnormality.
用於解決上述課題之手段中,包括以下態樣。 <1>一種結構體的製造方法,前述製造方法包括:準備積層體之步驟,該積層體具有:透明基材、配置於上述透明基材上之遮光性圖案1、以及負型感光性樹脂層N,其配置於上述透明基材和上述遮光性圖案1上並且與上述透明基材接觸;從上述透明基材的與設置有上述遮光性圖案1之面的相反一側之面向上述負型感光性樹脂層N的一部分照射光之步驟;藉由顯影被照射光之上述負型感光性樹脂層N,在上述透明基材上形成樹脂圖案2之步驟;以及在由上述遮光性圖案1及上述樹脂圖案2劃定之區域形成圖案3之步驟,所獲得之結構體具有上述樹脂圖案2作為永久膜。 <2>如<1>所述之結構體的製造方法,其中 上述遮光性圖案1包含金屬。 <3>如<1>或<2>所述之結構體的製造方法,其中 上述圖案3具有導電性。 <4>如<1>至<3>之任一項所述之結構體的製造方法,其中 上述圖案3為藉由鍍覆法形成之圖案。 <5>如<1>至<4>之任一項所述之結構體的製造方法,其中 上述遮光性圖案1及上述圖案3包含相同種類的材料。 <6>如<1>至<5>之任一項所述之結構體的製造方法,其中 上述負型感光性樹脂層N包含鹼可溶性高分子、乙烯性不飽和化合物及光聚合起始劑。 <7>如<6>所述之結構體的製造方法,其中 上述乙烯性不飽和化合物包含3官能以上的乙烯性不飽和化合物。 <8>如<6>或<7>所述之結構體的製造方法,其中 上述乙烯性不飽和化合物包含具有二環戊基結構或二環戊烯基結構之二(甲基)丙烯酸酯化合物。 <9>如<1>至<5>之任一項所述之結構體的製造方法,其中 上述負型感光性樹脂層N包含多官能環氧樹脂、含羥基之化合物及光陽離子聚合起始劑。 <10>如<1>至<9>之任一項所述之結構體的製造方法,其中 上述負型感光性樹脂層N包含金屬氧化抑制劑。 <11>如<1>至<10>之任一項所述之結構體的製造方法,其還包括: 在透明基材的其中一個表面形成遮光性層之步驟; 在遮光性層上形成光阻劑層之步驟; 對上述光阻劑層進行曝光及顯影來形成光阻圖案之步驟;及 蝕刻上述遮光性層來形成上述遮光性圖案1之步驟。 <12>如<1>至<11>之任一項所述之結構體的製造方法,其中 上述圖案3的平均厚度比上述遮光性圖案1的平均厚度厚。 <13>如<1>至<12>之任一項所述之結構體的製造方法,其中 上述透明基材為透明薄膜基材。 <14>如<1>至<13>之任一項所述之結構體的製造方法,其還包括對上述樹脂圖案2進行後曝光及後加熱中的至少一個之步驟。 <15>如<1>至<14>之任一項所述之結構體的製造方法,其中 上述負型感光性樹脂層N為藉由感光性轉印材料形成之層。 <16>如<1>至<15>之任一項所述之結構體的製造方法,其中 所獲得之結構體為選自包括觸控感測器、電磁波遮蔽材、天線、配線基板、導電性加熱元件及視場角控制薄膜之群組中之1種結構體。 <17>一種結構體,其具有: 透明基材;遮光性圖案1,配置於上述透明基材上;樹脂圖案2,在上述透明基材上與上述遮光性圖案1相鄰而配置並且與上述透明基材接觸;及圖案3,形成於由上述遮光性圖案1及上述樹脂圖案2劃定之區域,上述遮光性圖案1的平均厚度為2μm以下,上述樹脂圖案2的平均厚度超過2μm,上述圖案3的平均厚度比上述遮光性圖案1的平均厚度厚,上述結構體具有上述樹脂圖案2作為永久膜。 [發明效果]The means for solving the above-mentioned problems include the following aspects. <1> A method for producing a structure comprising the step of preparing a layered body having a transparent substrate, a light-shielding pattern 1 disposed on the transparent substrate, and a negative photosensitive resin layer N, which is disposed on the transparent base material and the light-shielding pattern 1 and in contact with the transparent base material; the negative-type photosensitive surface is from the opposite side of the transparent base material to the surface on which the light-shielding pattern 1 is provided. A step of irradiating a part of the photosensitive resin layer N with light; a step of forming a resin pattern 2 on the transparent substrate by developing the negative photosensitive resin layer N irradiated with light; In the step of forming the pattern 3 in the area defined by the resin pattern 2, the obtained structure has the above-mentioned resin pattern 2 as a permanent film. <2> The method for producing a structure according to <1>, wherein The light-shielding pattern 1 described above contains metal. <3> The method for producing a structure according to <1> or <2>, wherein The above-mentioned pattern 3 has conductivity. <4> The method for producing the structure according to any one of <1> to <3>, wherein The above-mentioned pattern 3 is a pattern formed by a plating method. <5> The method for producing the structure according to any one of <1> to <4>, wherein The said light-shielding pattern 1 and the said pattern 3 contain the same kind of material. <6> The method for producing the structure according to any one of <1> to <5>, wherein The said negative photosensitive resin layer N contains an alkali-soluble polymer, an ethylenically unsaturated compound, and a photoinitiator. <7> The method for producing a structure according to <6>, wherein The said ethylenically unsaturated compound contains a trifunctional or more than trifunctional ethylenically unsaturated compound. <8> The method for producing a structure according to <6> or <7>, wherein The said ethylenically unsaturated compound contains the di(meth)acrylate compound which has a dicyclopentyl structure or a dicyclopentenyl structure. <9> The method for producing the structure according to any one of <1> to <5>, wherein The above-mentioned negative photosensitive resin layer N contains a polyfunctional epoxy resin, a hydroxyl group-containing compound, and a photocationic polymerization initiator. <10> The method for producing the structure according to any one of <1> to <9>, wherein The said negative photosensitive resin layer N contains a metal oxidation inhibitor. <11> The manufacturing method of the structure according to any one of <1> to <10>, further comprising: The step of forming a light-shielding layer on one of the surfaces of the transparent substrate; the step of forming a photoresist layer on the light-shielding layer; the steps of exposing and developing the above-mentioned photoresist layer to form a photoresist pattern; and A step of forming the above-mentioned light-shielding pattern 1 by etching the above-mentioned light-shielding layer. <12> The method for producing the structure according to any one of <1> to <11>, wherein The average thickness of the above-mentioned pattern 3 is thicker than the average thickness of the above-mentioned light-shielding pattern 1 . <13> The method for producing the structure according to any one of <1> to <12>, wherein The above-mentioned transparent substrate is a transparent film substrate. <14> The method for producing a structure according to any one of <1> to <13>, further comprising a step of performing at least one of post-exposure and post-heating on the resin pattern 2 described above. <15> The method for producing the structure according to any one of <1> to <14>, wherein The said negative photosensitive resin layer N is a layer formed with a photosensitive transfer material. <16> The method for producing the structure according to any one of <1> to <15>, wherein The obtained structure is one structure selected from the group consisting of a touch sensor, an electromagnetic wave shielding material, an antenna, a wiring substrate, a conductive heating element, and a viewing angle control film. <17> A structure having: A transparent base material; a light-shielding pattern 1 disposed on the above-mentioned transparent base material; a resin pattern 2 disposed adjacent to the above-mentioned light-shielding pattern 1 on the above-mentioned transparent base material and in contact with the above-mentioned transparent base material; and a pattern 3, formed In the region defined by the light-shielding pattern 1 and the resin pattern 2, the average thickness of the light-shielding pattern 1 is 2 μm or less, the average thickness of the resin pattern 2 exceeds 2 μm, and the average thickness of the pattern 3 is larger than that of the light-shielding pattern. The average thickness of 1 is thick, and the above-mentioned structure has the above-mentioned resin pattern 2 as a permanent film. [Inventive effect]
依據本揭示的一實施形態,能夠提供一種具有降低形態異常的產生之圖案之結構體的製造方法。 又,依據本揭示的另一實施形態,能夠提供一種具有降低形態異常的產生之圖案之結構體。According to one embodiment of the present disclosure, it is possible to provide a method for manufacturing a structure having a pattern that reduces the occurrence of morphological abnormalities. Furthermore, according to another embodiment of the present disclosure, it is possible to provide a structure having a pattern that reduces the occurrence of morphological abnormalities.
以下,對本揭示的內容進行說明。另外,一邊參閱附圖一邊進行說明,但是有時省略符號。 又,在本說明書中,使用“~”表示之數值範圍係指將“~”前後所記載之數值作為下限值及上限值而包含之範圍。 又,在本說明書中,“(甲基)丙烯酸”表示丙烯酸及甲基丙烯酸該兩者或任一者,“(甲基)丙烯酸酯”係指丙烯酸酯及甲基丙烯酸酯該兩者或任一者。 另外,在本說明書中,當組成物中存在複數種與各成分相對應之物質時,除非另有說明,否則組成物中的各成分的量係指存在於組成物中之該複數種物質的總量。 在本說明書中,術語“步驟”不僅包含獨立的步驟,即使在無法與其他步驟明確區別之情況下,只要能夠達成步驟的預期之目的,則亦包含於本術語中。 關於本說明書中的基團(原子團)的標記,未記述經取代及未經取代之標記係同時包含不具有取代基者和具有取代基者。例如,“烷基”不僅包含不具有取代基之烷基(未經取代烷基),還包含具有取代基之烷基(取代烷基)。 在本說明書中“曝光”只要無特別限定,則除了利用光之曝光以外,還包含利用電子束、離子束等粒子束之描繪。又,作為使用於曝光之光,通常可舉出水銀燈的明線光譜、準分子雷射為代表之遠紫外線、極紫外線(EUV光)、X射線、電子束等活性光線(活性能量射線)。 又,本說明書中的化學結構式亦有時記載為省略了氫原子之簡化結構式。 在本揭示中,“質量%”和“重量%”係同義,“質量份”和“重量份”係同義。 又,在本揭示中,2個以上之較佳態樣之組合係更佳態樣。 又,只要無特別說明,本揭示中的樹脂的重量平均分子量(Mw)及數量平均分子量(Mn)係藉由使用TSKgel GMHxL、TSKgel G4000HxL、TSKgel G2000HxL(均為TOSOH Corporation製的產品名)的管柱之凝膠滲透層析法(GPC)分析裝置並且藉由溶劑THF(四氫呋喃)、差示折射計來進行檢測,作為標準物質使用聚苯乙烯來進行換算之分子量。 在本揭示中,“鹼可溶性”係指在22℃的液溫下碳酸鈉在水溶液(100g、碳酸鈉的濃度:1質量%)中之溶解度為0.1g以上之性質。 在本揭示中,“導電”係指電流容易流動之性質。所要求之電流的易流動性不受限制,只要在目的和用途中所需之程度即可。當由體積電阻率表示導電性時,體積電阻率小於1×106 Ωcm為較佳,小於1×104 Ωcm為更佳。 在本揭示中,“光”係指包括紫外線、可見光線及紅外線之電磁波。光為波長在200nm~1,500nm範圍內之光為較佳,波長在250nm~450nm範圍內之光為更佳,波長在300nm~410nm範圍內之光為特佳。 在本揭示中,“固體成分”係指從對象物的總成分中去除溶劑而得之成分。Hereinafter, the content of this disclosure will be described. In addition, although it demonstrates referring drawings, a code|symbol may be abbreviate|omitted. In addition, in this specification, the numerical range represented using "-" means the range which includes the numerical value described before and after "-" as a lower limit and an upper limit. In addition, in this specification, "(meth)acrylic acid" means both or either of acrylic acid and methacrylic acid, and "(meth)acrylate" means both or any of acrylate and methacrylate one. In addition, in this specification, when a plurality of substances corresponding to each component are present in the composition, unless otherwise specified, the amount of each component in the composition refers to the amount of the plurality of substances present in the composition. total. In this specification, the term "step" not only includes independent steps, but also includes in this term as long as the intended purpose of the step can be achieved even if it cannot be clearly distinguished from other steps. Regarding the labels of groups (atomic groups) in the present specification, labels that are not substituted and unsubstituted include both those having no substituent and those having a substituent. For example, "alkyl" includes not only unsubstituted alkyl groups (unsubstituted alkyl groups), but also substituted alkyl groups (substituted alkyl groups). As long as "exposure" in this specification is not specifically limited, in addition to exposure by light, drawing by particle beams, such as an electron beam and an ion beam, is included. Moreover, as the light used for exposure, the bright-line spectrum of a mercury lamp, and active rays (active energy rays) such as extreme ultraviolet rays typified by excimer lasers, extreme ultraviolet rays (EUV light), X-rays, and electron beams are usually mentioned. In addition, the chemical structural formula in this specification may be described as a simplified structural formula in which a hydrogen atom is omitted. In the present disclosure, "% by mass" and "% by weight" are synonymous, and "parts by mass" and "parts by weight" are synonymous. In addition, in the present disclosure, a combination of two or more preferred aspects is a more preferred aspect. In addition, unless otherwise specified, the weight-average molecular weight (Mw) and number-average molecular weight (Mn) of the resin in the present disclosure are obtained by using a tube using TSKgel GMHxL, TSKgel G4000HxL, and TSKgel G2000HxL (all are product names manufactured by TOSOH Corporation). A column-based gel permeation chromatography (GPC) analyzer was used for detection by solvent THF (tetrahydrofuran) and a differential refractometer, and polystyrene was used as a standard substance to calculate the molecular weight in conversion. In the present disclosure, "alkali-solubility" refers to the property that the solubility of sodium carbonate in an aqueous solution (100 g, concentration of sodium carbonate: 1 mass %) is 0.1 g or more at a liquid temperature of 22°C. In the present disclosure, "conductive" refers to the property of current flow easily. The ease of flow of the required current is not limited as long as it is required in the purpose and use. When the electrical conductivity is represented by the volume resistivity, the volume resistivity is preferably less than 1×10 6 Ωcm, and more preferably less than 1×10 4 Ωcm. In this disclosure, "light" refers to electromagnetic waves including ultraviolet, visible, and infrared. The light is preferably light with a wavelength in the range of 200 nm to 1,500 nm, preferably in the range of 250 nm to 450 nm, and particularly preferably in the range of 300 nm to 410 nm. In the present disclosure, the "solid content" refers to a component obtained by removing the solvent from the total content of the object.
(結構體的製造方法) 本揭示之結構體的製造方法包括:準備積層體之步驟(以下,亦有時稱為“準備步驟”),該積層體具有:透明基材、配置於上述透明基材上之遮光性圖案1、以及負型感光性樹脂層N,其配置於上述透明基材和上述遮光性圖案上並且與上述透明基材接觸;從上述透明基材的與設置有上述遮光性圖案1之面的相反的一側之面向上述負型感光性樹脂層N的一部分照射光之步驟(以下,亦有時稱為“曝光步驟”);藉由顯影被照射光之上述負型感光性樹脂層N,在上述透明基材上形成樹脂圖案2之步驟(以下,亦有時稱為“顯影步驟”);以及在由上述遮光性圖案1及上述樹脂圖案2劃定之區域形成圖案3之步驟(以下,亦有時稱為“圖案3的形成步驟”),所獲得之結構體具有上述樹脂圖案2作為永久膜。(Manufacturing method of structure) The manufacturing method of the structure of the present disclosure includes a step of preparing a layered body (hereinafter, sometimes referred to as a "preparation step") having a transparent substrate and a light-shielding pattern 1 arranged on the transparent substrate , and a negative photosensitive resin layer N, which is disposed on the transparent base material and the light-shielding pattern and is in contact with the transparent base material; A step of irradiating a part of the negative photosensitive resin layer N on one side with light (hereinafter, also sometimes referred to as an "exposure step"); by developing the negative photosensitive resin layer N irradiated with light, in the above The step of forming the resin pattern 2 on the transparent substrate (hereinafter, also sometimes referred to as the "development step"); and the step of forming the pattern 3 in the area delimited by the above-mentioned light-shielding pattern 1 and the above-mentioned resin pattern 2 (hereinafter, also referred to as the "development step") Sometimes referred to as "the step of forming pattern 3"), the obtained structure has the above-mentioned resin pattern 2 as a permanent film.
推測本揭示之結構體的製造方法發揮上述效果之原因如下。
如上所述,本發明人發現了有時在習知之結構體的製造方法(例如、減法及半加法)中圖案的形狀及尺寸的控制性不充分。
另一方面,在本揭示之結構體的製造方法中,藉由包括上述各步驟,例如能夠降低伴隨側蝕或去除晶種層之圖案的形態異常的產生。
在此,參閱圖1的(a)~(d)對本揭示之結構體的製造方法進行說明。
圖1的(a)~(d)係表示本揭示之結構體的製造方法的一例之概略剖面圖。圖1的(a)表示準備步驟之一例。圖1的(b)表示曝光步驟之一例。圖1的(c)表示顯影步驟之一例。圖1的(d)表示圖案3的形成步驟的一例。
圖1的(a)所示之積層體100具有透明基材10、遮光性圖案20(遮光性圖案1)及負型感光性樹脂層30(負型感光性樹脂層N)。如圖1的(b)所示,將光照射到透明基材10的與遮光性圖案20相對向之面的相反一側之面(亦即,被曝光面10a)。由於通過遮光性圖案20之光的比例小,因此入射於透明基材10的被曝光面10a之光經由透明基材10而通過負型感光性樹脂層30的曝光部30a。其結果,負型感光性樹脂層30的曝光部30a被選擇性地曝光。如圖1的(c)所示,藉由使負型感光性樹脂層30顯影,去除除了負型感光性樹脂層30的曝光部30a以外的部分,並在由透明基材10和遮光性圖案20劃定之區域(亦即,溝槽)形成樹脂圖案40(樹脂圖案2)。如圖1的(d)所示,在遮光性圖案20上形成圖案50(圖案3)。在圖1的(d)中,圖案50形成於由如同鑄模起作用之遮光性圖案20和樹脂圖案40劃定之區域(亦即,溝槽)。經由如上所述之步驟,能夠容易地形成圖案50。
因此,依據本揭示之結構體的製造方法,可以形成減少了形態異常的發生之圖案(較佳為導電性圖案)。The reason why the manufacturing method of the structure of the present disclosure exhibits the above-mentioned effects is presumed to be as follows.
As described above, the present inventors have found that the controllability of the shape and size of the pattern is sometimes insufficient in the conventional method for producing a structure (eg, subtractive and semi-additive).
On the other hand, in the manufacturing method of the structure of the present disclosure, by including the above-mentioned steps, for example, it is possible to reduce the occurrence of morphological abnormalities of the pattern accompanying side etching or removal of the seed layer.
Here, the manufacturing method of the structure of this invention is demonstrated with reference to (a)-(d) of FIG.
(a)-(d) of FIG. 1 is a schematic cross-sectional view which shows an example of the manufacturing method of the structure of this disclosure. (a) of FIG. 1 shows an example of a preparation procedure. (b) of FIG. 1 shows an example of an exposure step. (c) of FIG. 1 shows an example of the development step. (d) of FIG. 1 shows an example of the formation process of the pattern 3 .
The
本揭示之結構體的製造方法中,所獲得之結構體具有上述樹脂圖案2作為永久膜。 在本揭示中,“永久膜”係指,具有上述結構體之物品(產品、亦包括上述結構體本身為物品之情況。)完成後亦殘留之膜(層)。作為永久膜,具體而言,例如可舉出絕緣膜、保護膜、間隔物等。 藉由本揭示之結構體的製造方法所獲得之結構體例如選自包括觸控感測器、電磁波遮蔽材、天線、配線基板、導電性加熱元件及視場角控制薄膜之群組中之1種結構體為較佳。In the manufacturing method of the structure of this disclosure, the obtained structure has the resin pattern 2 mentioned above as a permanent film. In the present disclosure, a "permanent film" refers to a film (layer) that remains after an article having the above-mentioned structure (a product, including the case where the above-mentioned structure itself is an article.) is completed. As a permanent film, an insulating film, a protective film, a spacer, etc. are mentioned specifically, for example. The structure obtained by the manufacturing method of the structure of the present disclosure is, for example, one selected from the group consisting of a touch sensor, an electromagnetic wave shielding material, an antenna, a wiring substrate, a conductive heating element, and a viewing angle control film Structure is preferred.
<準備步驟> 本揭示之積層體之製造方法包括準備積層體之步驟(準備步驟),前述積層體具有:透明基材;遮光性圖案1,配置於上述透明基材上;及負型感光性樹脂層N,配置於上述透明基材及上述遮光性圖案1上並且與上述透明基材接觸。 在本揭示中,“準備”係指使對象物成為能夠使用之狀態。積層體亦可以為預先所製造之積層體。積層體亦可以為在準備步驟中所製造之積層體。亦即,準備步驟亦可以包括製造積層體之步驟。<Preparation steps> The method for producing a layered product of the present disclosure includes a step (preparation step) of preparing a layered body, the layered body having: a transparent substrate; a light-shielding pattern 1 disposed on the transparent substrate; and a negative photosensitive resin layer N, It is arrange|positioned on the said transparent base material and the said light-shielding pattern 1, and is in contact with the said transparent base material. In the present disclosure, "preparation" refers to bringing an object into a usable state. The laminated body may be a pre-manufactured laminated body. The layered body may be the layered body produced in the preparation step. That is, the step of preparing may also include the step of manufacturing the layered body.
[透明基材] 積層體具有透明基材。在本揭示中,“透明”係指上述曝光步驟中的曝光波長的透過率為50%以上。在“透明”這一術語中規定之曝光波長的透過率為80%以上為較佳,90%為更佳,95%為特佳。在本揭示中,“曝光波長的透過率”係指在曝光步驟中到達對象物(例如,透明基材)之光中所包括之波長的透過率。例如,當在曝光步驟中使用包括波長為365nm之光源時,“曝光波長的透過率”係指波長為365nm之透過率。在本揭示中,“透過率”係指當光入射於與測量對象物的主面垂直之方向(亦即,厚度方向)時之、通過測量對象物出射之出射光的強度與入射光的強度之比率。使用Otsuka Electronics Co.,Ltd.製造MCPD Series測量透過率。 又,透明基材在波長為400nm~700nm下的光透過率為80%以上為較佳。[Transparent substrate] The laminated body has a transparent base material. In the present disclosure, "transparent" means that the transmittance at the exposure wavelength in the above-mentioned exposure step is 50% or more. The transmittance at the exposure wavelength specified in the term "transparent" is preferably 80% or more, more preferably 90%, and particularly preferably 95%. In the present disclosure, the "transmittance of the exposure wavelength" refers to the transmittance of the wavelength included in the light reaching the object (eg, a transparent substrate) in the exposure step. For example, when a light source including a wavelength of 365 nm is used in the exposure step, the "transmittance at the exposure wavelength" refers to the transmittance at the wavelength of 365 nm. In the present disclosure, "transmittance" refers to the intensity of outgoing light and the intensity of incident light that pass through the measurement object when light is incident in a direction perpendicular to the main surface of the measurement object (that is, the thickness direction). ratio. The transmittance was measured using MCPD Series manufactured by Otsuka Electronics Co., Ltd.. In addition, it is preferable that the light transmittance of the transparent base material at a wavelength of 400 nm to 700 nm is 80% or more.
透明基材之形狀沒有限制。作為透明基材,例如,較佳地使用薄膜狀或板狀之透明基材。其中,透明基材為透明薄膜基材為較佳。The shape of the transparent substrate is not limited. As the transparent substrate, for example, a film-like or plate-like transparent substrate is preferably used. Among them, the transparent substrate is preferably a transparent film substrate.
作為透明基材,例如可舉出樹脂基板(例如,樹脂薄膜)和玻璃基板。樹脂基板係透過可見光之樹脂基板為較佳。作為透過可見光之樹脂基板的較佳成分,例如可舉出聚醯胺系樹脂、聚對苯二甲酸乙二酯系樹脂、聚萘二甲酸乙二酯系樹脂、環烯烴系樹脂、聚醯亞胺系樹脂及聚碳酸酯系樹脂。作為透過可見光之樹脂基板的更佳成分,例如可舉出聚醯胺、聚對苯二甲酸乙二酯(PET)、環烯烴聚合物(COP)、聚萘二甲酸乙二酯(PEN)、聚醯亞胺及聚碳酸酯。透明基材為聚醯胺薄膜、聚對苯二甲酸乙二酯薄膜、環烯烴聚合物(COP)、聚萘二甲酸乙二酯薄膜、聚醯亞胺薄膜或者聚碳酸酯薄膜為較佳,聚對苯二甲酸乙二酯薄膜為更佳。As a transparent base material, a resin substrate (for example, a resin film) and a glass substrate are mentioned, for example. The resin substrate is preferably a resin substrate that transmits visible light. As a preferable component of the resin substrate which transmits visible light, for example, polyamide-based resin, polyethylene terephthalate-based resin, polyethylene naphthalate-based resin, cycloolefin-based resin, polyethylene terephthalate-based resin, Amine resins and polycarbonate resins. As more preferable components of the resin substrate that transmits visible light, for example, polyamide, polyethylene terephthalate (PET), cycloolefin polymer (COP), polyethylene naphthalate (PEN), Polyimide and polycarbonate. The transparent substrate is preferably polyamide film, polyethylene terephthalate film, cyclic olefin polymer (COP), polyethylene naphthalate film, polyimide film or polycarbonate film. Polyethylene terephthalate film is more preferred.
作為透明基材,例如亦可舉出紙酚、紙環氧樹脂、玻璃複合物、玻璃環氧樹脂、聚四氟乙烯、以及複合了硬質材料和軟質材料而得之剛性撓性材料。透明基材亦可以為多孔質之透明基材。透明基材亦可以包含填充材料和添加劑。Examples of the transparent base material include paper phenol, paper epoxy resin, glass composite, glass epoxy resin, polytetrafluoroethylene, and a rigid flexible material obtained by compounding a hard material and a soft material. The transparent substrate may also be a porous transparent substrate. The transparent substrate may also contain filler materials and additives.
透明基材的表面例如可以藉由鹼處理或能量射線照射來改質。The surface of the transparent substrate can be modified, for example, by alkali treatment or energy ray irradiation.
透明基材的結構可以為單層結構或多層結構。透明基材例如亦可以包括功能層。作為功能層,例如可舉出接著層、硬塗層及折射率調整層。The structure of the transparent substrate may be a single-layer structure or a multi-layer structure. The transparent substrate, for example, may also include a functional layer. As a functional layer, an adhesive layer, a hard-coat layer, and a refractive index adjustment layer are mentioned, for example.
透明基材的厚度沒有限制。透明基材的厚度在10μm~200μm的範圍內為較佳,在20μm~120μm的範圍內為更佳,在20μm~100μm的範圍內為特佳。藉由以下方法測量透明基材的厚度。使用掃描型電子顯微鏡(SEM)觀察與透明基材的主面垂直之方向(亦即,厚度方向)之截面。依據所得之觀察圖像,在10個點處測量透明基材的厚度。藉由對測量值進行算術平均而求得透明基材的平均厚度。The thickness of the transparent substrate is not limited. The thickness of the transparent base material is preferably in the range of 10 μm to 200 μm, more preferably in the range of 20 μm to 120 μm, and particularly preferably in the range of 20 μm to 100 μm. The thickness of the transparent substrate was measured by the following method. The cross section in the direction perpendicular to the main surface of the transparent substrate (that is, the thickness direction) was observed using a scanning electron microscope (SEM). Based on the obtained observation image, the thickness of the transparent substrate was measured at 10 points. The average thickness of the transparent substrate was obtained by arithmetically averaging the measured values.
透明基材的總透光率高為較佳。透明基材的總透光率為50%以上為較佳,80%以上為更佳,90%以上為進一步較佳,95%以上為特佳。透明基材的總透光率之上限沒有限制。透明基材的總透光率在100%以下之範圍內確定即可。藉由JIS K 7361-1(1997)中規定之方法測量總透光率。The total light transmittance of the transparent substrate is preferably high. The total light transmittance of the transparent substrate is preferably more than 50%, more preferably more than 80%, more preferably more than 90%, and particularly preferably more than 95%. The upper limit of the total light transmittance of the transparent substrate is not limited. The total light transmittance of the transparent substrate may be determined within the range of 100% or less. The total light transmittance was measured by the method specified in JIS K 7361-1 (1997).
[遮光性圖案] 積層體在透明基材上具有遮光性圖案1。例如,如圖1的(b)所示,藉由積層體具有遮光性圖案1,能夠在曝光步驟中選擇性地曝光負型感光性樹脂層的一部分。在本揭示中,“遮光”係指曝光波長的透過率小於50%。在“遮光”這一術語中規定之曝光波長的透過率小於30%為較佳,小於10%為更佳,小於1%為特佳。 又,遮光性圖案1在波長400nm~700nm下的光透過率小於30%為較佳。[shading pattern] The laminated body has the light-shielding pattern 1 on the transparent base material. For example, as shown in FIG.1(b), when a laminated body has the light-shielding pattern 1, a part of a negative photosensitive resin layer can be selectively exposed in an exposure process. In the present disclosure, "shading" means that the transmittance at the exposure wavelength is less than 50%. The transmittance at the exposure wavelength specified in the term "shading" is preferably less than 30%, more preferably less than 10%, and particularly preferably less than 1%. In addition, it is preferable that the light transmittance of the light-shielding pattern 1 at a wavelength of 400 nm to 700 nm is less than 30%.
遮光性圖案1具有導電性為較佳。具有導電性之遮光性圖案1例如能夠在後述之圖案3的形成步驟中進行鍍覆時作為電導體(例如,晶種層)發揮作用。晶種層例如能夠在電鍍中作為陰極發揮作用。 其中,遮光性圖案1包含金屬為較佳。It is preferable that the light-shielding pattern 1 has conductivity. The light-shielding pattern 1 having conductivity can function as an electric conductor (for example, a seed layer) when plating is performed in, for example, a formation step of the pattern 3 described later. The seed layer can, for example, function as a cathode in electroplating. Among them, it is preferable that the light-shielding pattern 1 contains metal.
作為遮光性圖案1的成分,例如可舉出金屬。作為金屬,例如可舉出Nb(鈮)、Al(鋁)、Ni(鎳)、Zn(鋅)、Mo(鉬)、Ta(鉭)、Ti(鈦)、V(釩)、Cr(鉻)、Fe(鐵)、Co(鈷)、W(鎢)、Cu(銅)、Sn(錫)及Mn(錳)。從導電性的觀點考慮,遮光性圖案1包含金屬為較佳,包含選自包括Nb、Al、Ni、Zn、Mo、Ta、Ti、V、Cr、Fe、Co、W、Cu、Sn及Mn之群組中之至少一種金屬為更佳,包含Cu為特佳。從電阻小且價廉之觀點考慮,Cu為較佳。遮光性圖案1可以單獨包含1種金屬,亦可以包含2種以上金屬。遮光性圖案1中所包含之金屬可以為單體金屬或合金。遮光性圖案1包含Cu或Cu合金為較佳。當遮光性圖案1包含金屬時,遮光性圖案中所包含之金屬元素可以與後述之導電性圖案中所包含之金屬元素相同,亦可以不同。遮光性圖案1包含與導電性圖案中所包含之金屬元素相同之金屬元素為較佳。As a component of the light-shielding pattern 1, a metal is mentioned, for example. Examples of metals include Nb (niobium), Al (aluminum), Ni (nickel), Zn (zinc), Mo (molybdenum), Ta (tantalum), Ti (titanium), V (vanadium), Cr (chromium). ), Fe (iron), Co (cobalt), W (tungsten), Cu (copper), Sn (tin) and Mn (manganese). From the viewpoint of electrical conductivity, it is preferable that the light-shielding pattern 1 contains a metal selected from the group consisting of Nb, Al, Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn At least one metal in the group is more preferably, including Cu is particularly preferred. From the viewpoint of low resistance and low cost, Cu is preferable. The light-shielding pattern 1 may contain one type of metal alone, or may contain two or more types of metals. The metal contained in the light-shielding pattern 1 may be a single metal or an alloy. It is preferable that the light-shielding pattern 1 contains Cu or a Cu alloy. When the light-shielding pattern 1 contains metal, the metal element contained in the light-shielding pattern may be the same as or different from the metal element contained in the conductive pattern described later. It is preferable that the light-shielding pattern 1 contains the same metal element as the metal element contained in the conductive pattern.
遮光性圖案1亦可以包含除了金屬元素以外的元素。作為除了金屬元素以外的元素,例如可舉出C(碳)、P(磷)及B(硼)。除了金屬元素以外的元素可以與金屬元素形成合金。The light-shielding pattern 1 may contain elements other than metal elements. As an element other than a metal element, C (carbon), P (phosphorus), and B (boron) are mentioned, for example. Elements other than metallic elements may form alloys with metallic elements.
遮光性圖案1的形狀沒有限制。遮光性圖案1的形狀例如依據目標之導電性圖案的形狀來確定即可。The shape of the light-shielding pattern 1 is not limited. The shape of the light-shielding pattern 1 may be determined according to, for example, the shape of the target conductive pattern.
遮光性圖案1的結構可以為單層結構或多層結構。具有多層結構之遮光性圖案1的各層的成分可以相同,亦可以不同。The structure of the light-shielding pattern 1 may be a single-layer structure or a multi-layer structure. The composition of each layer of the light-shielding pattern 1 having a multilayer structure may be the same or different.
遮光性圖案1的厚度沒有限制。遮光性圖案1的平均厚度為3μm以下為較佳,2μm以下為更佳,1μm以下為進一步較佳,0.5μm以下為特佳。藉由遮光性圖案1的平均厚度為3μm以下,能夠提高遮光性圖案之成形性。其結果,能夠更加減少導電性圖案之形態異常的發生。遮光性圖案1的平均厚度為0.05μm以上為較佳,0.1μm以上為更佳,0.3μm以上為特佳。藉由遮光性圖案1的平均厚度為0.05μm以上,能夠降低曝光波長之透過率。又,當將遮光性圖案1用作晶種層時,能夠提高導電性圖案之生產性。藉由依照上述透明基材的平均厚度之測量方法之方法來測量遮光性圖案1的平均厚度。The thickness of the light-shielding pattern 1 is not limited. The average thickness of the light-shielding pattern 1 is preferably 3 μm or less, more preferably 2 μm or less, further preferably 1 μm or less, and particularly preferably 0.5 μm or less. Since the average thickness of the light-shielding pattern 1 is 3 μm or less, the formability of the light-shielding pattern can be improved. As a result, the occurrence of morphological abnormalities in the conductive pattern can be further reduced. The average thickness of the light-shielding pattern 1 is preferably 0.05 μm or more, more preferably 0.1 μm or more, and particularly preferably 0.3 μm or more. Since the average thickness of the light-shielding pattern 1 is 0.05 μm or more, the transmittance at the exposure wavelength can be reduced. In addition, when the light-shielding pattern 1 is used as a seed layer, the productivity of the conductive pattern can be improved. The average thickness of the light-shielding pattern 1 is measured by a method in accordance with the above-mentioned measuring method of the average thickness of the transparent substrate.
遮光性圖案1的寬度沒有限制。另外,遮光性圖案1的寬度為在透明基材的面方向上相對於遮光性圖案1的長邊方向垂直的方向上的遮光性圖案1的長度。例如,遮光性圖案1為線與空間圖案,則遮光性圖案1的寬度為線圖案的短邊方向的長度。又,例如,遮光性圖案1的透明基材的面方向的截面形狀為圓形或橢圓形狀,則遮光性圖案1的寬度為上述圓形或橢圓形狀中的最小直徑。 遮光性圖案1的寬度例如依據在圖案3的形成步驟中形成之導電性圖案的寬度來確定即可。遮光性圖案1的平均寬度為50μm以下為較佳,10μm以下為更佳,5μm以下為進一步較佳,2μm以下為特佳。遮光性圖案1的平均寬度為0.1μm以上為較佳,0.5μm以上為更佳。遮光性圖案1的平均寬度係在五個點處測得之遮光性圖案的寬度之算術平均值。The width of the light-shielding pattern 1 is not limited. In addition, the width of the light-shielding pattern 1 is the length of the light-shielding pattern 1 in the direction perpendicular to the longitudinal direction of the light-shielding pattern 1 in the surface direction of the transparent substrate. For example, if the light-shielding pattern 1 is a line-and-space pattern, the width of the light-shielding pattern 1 is the length in the short-side direction of the line pattern. Moreover, for example, if the cross-sectional shape of the transparent base material of the light-shielding pattern 1 in the plane direction is a circle or an ellipse, the width of the light-shielding pattern 1 is the smallest diameter of the circle or ellipse. The width of the light-shielding pattern 1 may be determined according to, for example, the width of the conductive pattern formed in the step of forming the pattern 3 . The average width of the light-shielding pattern 1 is preferably 50 μm or less, more preferably 10 μm or less, further preferably 5 μm or less, and particularly preferably 2 μm or less. The average width of the light-shielding pattern 1 is preferably 0.1 μm or more, and more preferably 0.5 μm or more. The average width of the light-shielding pattern 1 is the arithmetic mean of the widths of the light-shielding patterns measured at five points.
遮光性圖案1亦可以直接或經由其他層與透明基材接觸。作為其他層,例如可舉出黏合層。例如,積層體亦可以在透明基材與遮光性圖案1之間具有黏合層。黏合層的成分沒有限制。黏合層的成分例如依據透明基材與遮光性圖案1之間的黏合力,以及藉由本揭示之結構體的製造方法得到之導電性圖案的使用環境(例如,濕度和溫度)中之穩定性確定即可。黏合層包含選自Ni、Zn、Mo、Ta、Ti、V、Cr、Fe、Co、W、Cu、Sn及Mn中之至少一種為較佳。黏合層還可以包含選自包括C(碳原子)、O(氧原子)、H(氫原子)及N(氮原子)之群組中之至少一種。黏合層亦可以為黑化層。黑化層能夠抑制在曝光步驟中由遮光性圖案引起之光反射。當黏合層作為黑化層發揮作用時,黏合層包含例如Ni-Cu合金為較佳。作為黑化層發揮作用之黏合層還可以包含選自包括C、O、H及N之群組中之至少一種。黏合層的厚度沒有限制。黏合層的平均厚度為3nm~50nm為較佳,3nm~35nm為更佳,3nm~33nm為特佳。The light-shielding pattern 1 may also be in contact with the transparent substrate directly or through other layers. As another layer, an adhesive layer is mentioned, for example. For example, the laminated body may have an adhesive layer between the transparent base material and the light-shielding pattern 1 . The composition of the adhesive layer is not limited. The composition of the adhesive layer is determined according to, for example, the adhesive force between the transparent substrate and the light-shielding pattern 1, and the stability in the use environment (eg, humidity and temperature) of the conductive pattern obtained by the manufacturing method of the structure of the present disclosure. That's it. Preferably, the adhesive layer contains at least one selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn and Mn. The adhesive layer may further include at least one selected from the group consisting of C (carbon atom), O (oxygen atom), H (hydrogen atom), and N (nitrogen atom). The adhesive layer can also be a blackened layer. The blackened layer can suppress light reflection caused by the light-shielding pattern in the exposure step. When the adhesive layer functions as a blackening layer, it is preferable that the adhesive layer contains, for example, Ni-Cu alloy. The adhesive layer functioning as the blackening layer may further include at least one selected from the group consisting of C, O, H, and N. The thickness of the adhesive layer is not limited. The average thickness of the adhesive layer is preferably 3 nm to 50 nm, more preferably 3 nm to 35 nm, and particularly preferably 3 nm to 33 nm.
[負型感光性樹脂層N] 積層體具有負型感光性樹脂層N,其配置於透明基材和遮光性圖案1上並且與透明基材接觸。負型感光性樹脂層N亦可以直接或經由其他層與遮光性圖案1接觸。負型感光性樹脂層N與遮光性圖案1接觸為較佳。作為負型感光性樹脂層N,能夠使用公知的負型感光性樹脂層。[Negative photosensitive resin layer N] The layered body has a negative photosensitive resin layer N which is arranged on the transparent base material and the light-shielding pattern 1 and is in contact with the transparent base material. The negative photosensitive resin layer N may be in contact with the light-shielding pattern 1 directly or via another layer. It is preferable that the negative photosensitive resin layer N is in contact with the light-shielding pattern 1 . As the negative photosensitive resin layer N, a known negative photosensitive resin layer can be used.
在某一實施形態中,負型感光性樹脂層N包含後述之聚合物A、後述之聚合性化合物B及光聚合起始劑為較佳。相對於上述負型感光性樹脂層N的總質量,負型感光性樹脂層N包含10質量%〜90質量%之聚合物A、5質量%〜70質量%之聚合性化合物B以及0.01質量%〜20質量%之光聚合起始劑為較佳。在某一實施形態中,負型感光性樹脂層N包含鹼可溶性高分子、乙烯性不飽和化合物及光聚合起始劑為較佳。In one embodiment, the negative photosensitive resin layer N preferably contains the polymer A described later, the polymerizable compound B described later, and a photopolymerization initiator. The negative photosensitive resin layer N contains 10 to 90 mass % of the polymer A, 5 to 70 mass % of the polymerizable compound B, and 0.01 mass % with respect to the total mass of the negative photosensitive resin layer N. ~20% by mass of photopolymerization initiator is preferred. In one embodiment, the negative photosensitive resin layer N preferably contains an alkali-soluble polymer, an ethylenically unsaturated compound, and a photopolymerization initiator.
又,從硬化性及顯影性的觀點考慮,負型感光性樹脂層N包含鹼可溶性高分子、乙烯性不飽和化合物及光酸產生劑為較佳。 另外,從作為所獲得之樹脂圖案2的永久膜的強度及耐久性的觀點考慮,負型感光性樹脂層N包含多官能環氧樹脂、含羥基之化合物及陽離子聚合起始劑為較佳。 以下,對負型感光性樹脂層N具體地進行說明。Moreover, from the viewpoint of curability and developability, it is preferable that the negative photosensitive resin layer N contains an alkali-soluble polymer, an ethylenically unsaturated compound, and a photoacid generator. Moreover, it is preferable that the negative photosensitive resin layer N contains a polyfunctional epoxy resin, a hydroxyl-containing compound, and a cationic polymerization initiator from a viewpoint of the intensity|strength and durability as a permanent film of the resin pattern 2 obtained. Hereinafter, the negative photosensitive resin layer N will be specifically described.
-鹼可溶性高分子- 負型感光性樹脂層N包含鹼可溶性高分子為較佳。 另外,在本揭示中,“鹼可溶性”係指22℃下碳酸鈉在1質量%水溶液100g中的溶解度為0.1g以上。 從顯影性的觀點考慮,鹼可溶性高分子例如為酸值60mgKOH/g以上為較佳。 又,從藉由加熱與交聯成分進行熱交聯而容易形成牢固的膜之觀點考慮,鹼可溶性高分子例如為具有酸值60mgKOH/g以上的羧基之樹脂(所謂之含羧基之樹脂)為進一步較佳,具有酸值60mgKOH/g以上的羧基之丙烯酸樹脂(所謂之含羧基之丙烯酸樹脂)為特佳。 另外,在本揭示中,丙烯酸樹脂係指具有源自(甲基)丙烯酸化合物之構成單元之樹脂,上述構成單元的含量相對於樹脂的總質量為30質量%以上為較佳,50質量%以上為更佳。 若鹼可溶性高分子為具有羧基之樹脂,則例如藉由添加嵌段異氰酸酯化合物等熱交聯性化合物進行熱交聯,能夠提高三維交聯密度。又,若具有羧基之樹脂的羧基被無水化而進行疏水化,則能夠改善濕熱耐性。-Alkali-soluble polymer- It is preferable that the negative photosensitive resin layer N contains an alkali-soluble polymer. In addition, in this disclosure, "alkali solubility" means that the solubility of sodium carbonate in 100 g of a 1 mass % aqueous solution at 22° C. is 0.1 g or more. From the viewpoint of developability, the alkali-soluble polymer is preferably, for example, an acid value of 60 mgKOH/g or more. In addition, from the viewpoint of easily forming a strong film by thermally crosslinking the crosslinking component by heating, the alkali-soluble polymer is, for example, a resin having a carboxyl group having an acid value of 60 mgKOH/g or more (so-called carboxyl group-containing resin) is: More preferably, an acrylic resin having a carboxyl group with an acid value of 60 mgKOH/g or more (so-called carboxyl group-containing acrylic resin) is particularly preferred. In addition, in the present disclosure, the acrylic resin refers to a resin having a structural unit derived from a (meth)acrylic compound, and the content of the structural unit is preferably 30% by mass or more, preferably 50% by mass or more, based on the total mass of the resin. for better. If the alkali-soluble polymer is a resin having a carboxyl group, the three-dimensional crosslinking density can be increased by thermally crosslinking by adding a thermally crosslinkable compound such as a block isocyanate compound, for example. Moreover, when the carboxyl group of the resin which has a carboxyl group is anhydrous and hydrophobized, the wet heat resistance can be improved.
作為酸值60mgKOH/g以上的含羧基之丙烯酸樹脂,只要滿足上述酸值的條件則並無特別限制,能夠從公知的丙烯酸樹脂適當選擇而使用。 例如能夠較佳地使用日本特開2011-95716號公報的0025段中所記載之聚合物中的酸值60mgKOH/g以上的含羧基的丙烯酸樹脂、日本特開2010-237589號公報的0033~0052段中所記載之聚合物中的酸值60mgKOH/g以上的含羧基的丙烯酸樹脂等。The carboxyl group-containing acrylic resin having an acid value of 60 mgKOH/g or more is not particularly limited as long as the conditions for the acid value are satisfied, and can be appropriately selected from known acrylic resins and used. For example, a carboxyl group-containing acrylic resin having an acid value of 60 mgKOH/g or more in the polymer described in paragraph 0025 of JP 2011-95716 A and 0033 to 0052 of JP 2010-237589 A can be preferably used Carboxyl group-containing acrylic resins and the like having an acid value of 60 mgKOH/g or more in the polymer described in the paragraph.
從顯影殘渣抑制性、所獲得之硬化膜的透濕度及所獲得之未硬化膜的黏著性的觀點考慮,鹼可溶性高分子為丙烯酸樹脂或苯乙烯-丙烯酸共聚物為較佳,苯乙烯-丙烯酸共聚物為更佳。 另外,本揭示中,苯乙烯-丙烯酸共聚物係指具有源自苯乙烯化合物之構成單元及源自(甲基)丙烯酸化合物之構成單元之樹脂,上述源自苯乙烯化合物之構成單元、上述源自(甲基)丙烯酸化合物之構成單元的總含量相對於上述共聚物的總質量為30質量%以上為較佳,50質量%以上為更佳。 又,源自苯乙烯化合物之構成單元的含量相對於上述共聚物的總質量為1質量%以上為較佳,5質量%以上為更佳,5質量%以上且80質量%以下為特佳。 又,上述源自(甲基)丙烯酸化合物之構成單元的含量相對於上述共聚物的總質量為5質量%以上為較佳,10質量%以上為更佳,20質量%以上且95質量%以下為特佳。 另外,作為上述(甲基)丙烯酸化合物,可舉出(甲基)丙烯酸酯化合物、(甲基)丙烯酸、(甲基)丙烯醯胺化合物、(甲基)丙烯腈等。其中,選自包括(甲基)丙烯酸酯化合物及(甲基)丙烯酸之群組中之至少一種化合物為較佳。The alkali-soluble polymer is preferably an acrylic resin or a styrene-acrylic copolymer, and styrene-acrylic acid is preferred from the viewpoints of the development residue inhibiting property, the moisture permeability of the obtained cured film, and the adhesiveness of the obtained uncured film. Copolymers are more preferred. In addition, in the present disclosure, the styrene-acrylic copolymer refers to a resin having a structural unit derived from a styrene compound and a structural unit derived from a (meth)acrylic compound, the above-mentioned structural unit derived from a styrene compound, the above-mentioned source The total content of the constituent units from the (meth)acrylic compound is preferably 30% by mass or more, more preferably 50% by mass or more, with respect to the total mass of the copolymer. Further, the content of the structural unit derived from the styrene compound is preferably 1 mass % or more, more preferably 5 mass % or more, and particularly preferably 5 mass % or more and 80 mass % or less, based on the total mass of the copolymer. Moreover, the content of the structural unit derived from the (meth)acrylic compound is preferably 5 mass % or more, more preferably 10 mass % or more, and 20 mass % or more and 95 mass % or less with respect to the total mass of the copolymer. Excellent. Moreover, as said (meth)acrylic compound, (meth)acrylate compound, (meth)acrylic acid, (meth)acrylamide compound, (meth)acrylonitrile etc. are mentioned. Among them, at least one compound selected from the group consisting of (meth)acrylate compounds and (meth)acrylic acid is preferable.
<<聚合物A>> 負型感光性樹脂層N包含聚合物A為較佳。聚合物A為鹼可溶性高分子為較佳。鹼可溶性高分子包含容易溶解於鹼性物質中之高分子。另外,在本揭示中,“鹼可溶性”係指22℃下碳酸鈉在1質量%水溶液100g中的溶解度為0.1g以上。<<Polymer A>> It is preferable that the negative photosensitive resin layer N contains the polymer A. The polymer A is preferably an alkali-soluble polymer. The alkali-soluble polymer includes a polymer that is easily dissolved in an alkaline substance. In addition, in this disclosure, "alkali solubility" means that the solubility of sodium carbonate in 100 g of a 1 mass % aqueous solution at 22° C. is 0.1 g or more.
從藉由抑制由顯影液引起之負型感光性樹脂層N的膨潤而解析度更優異之觀點考慮,聚合物A的酸值為220mgKOH/g以下為較佳,小於200mgKOH/g為更佳,小於190mgKOH/g為特佳。酸值的下限沒有限制。從顯影性更優異之觀點考慮,聚合物A的酸值為60mgKOH/g以上為較佳,120mgKOH/g以上為更佳,150mgKOH/g以上為進一步較佳,170mgKOH/g以上為特佳。聚合物A的酸值例如能夠藉由構成聚合物A之構成單元的種類和含有酸基之構成單元的含量來調整。The acid value of the polymer A is preferably 220 mgKOH/g or less, more preferably less than 200 mgKOH/g, from the viewpoint of better resolution by suppressing swelling of the negative photosensitive resin layer N by the developer. Less than 190 mgKOH/g is particularly preferred. The lower limit of the acid value is not limited. From the viewpoint of more excellent developability, the acid value of the polymer A is preferably 60 mgKOH/g or more, more preferably 120 mgKOH/g or more, further more preferably 150 mgKOH/g or more, and particularly preferably 170 mgKOH/g or more. The acid value of the polymer A can be adjusted, for example, by the kind of the structural unit which comprises the polymer A, and the content of the structural unit containing an acid group.
在本揭示中,酸值係中和1g試樣所需之氫氧化鉀的質量(mg)。在本揭示中,酸值的單位記載為mgKOH/g。酸值例如能夠依據化合物中之酸基的平均含量來計算。In the present disclosure, the acid value is the mass (mg) of potassium hydroxide required to neutralize 1 g of the sample. In the present disclosure, the unit of the acid value is described as mgKOH/g. The acid value can be calculated, for example, based on the average content of acid groups in the compound.
聚合物A的重量平均分子量(Mw)為5,000〜500,000為較佳。從提高解析度和顯影性之觀點考慮,將重量平均分子量設為500,000以下為較佳。聚合物A的重量平均分子量為100,000以下為更佳,60,000以下為進一步較佳,50,000以下為特佳。另一方面,從控制顯影凝集物的性狀之觀點考慮,將重量平均分子量設為5,000以上為較佳。聚合物A的重量平均分子量為10,000以上為更佳,20,000以上為進一步較佳,30,000以上為特佳。The weight average molecular weight (Mw) of the polymer A is preferably 5,000 to 500,000. From the viewpoint of improving resolution and developability, the weight average molecular weight is preferably 500,000 or less. The weight average molecular weight of the polymer A is more preferably 100,000 or less, more preferably 60,000 or less, and particularly preferably 50,000 or less. On the other hand, from the viewpoint of controlling the properties of the developed aggregates, the weight average molecular weight is preferably 5,000 or more. The weight average molecular weight of the polymer A is more preferably 10,000 or more, more preferably 20,000 or more, and particularly preferably 30,000 or more.
聚合物A的分散度為1.0〜6.0為較佳,1.0〜5.0為更佳,1.0〜4.0為進一步較佳,1.0〜3.0為特佳。在本揭示中,分散度係重量平均分子量與數量平均分子量之比(重量平均分子量/數量平均分子量)。The degree of dispersion of the polymer A is preferably 1.0 to 6.0, more preferably 1.0 to 5.0, further preferably 1.0 to 4.0, and particularly preferably 1.0 to 3.0. In the present disclosure, the degree of dispersion is the ratio of the weight average molecular weight to the number average molecular weight (weight average molecular weight/number average molecular weight).
從抑制在曝光時的焦點位置偏離時的線寬變粗及解析度的惡化之觀點考慮,聚合物A具有含芳香族烴基之構成單元為較佳,具有源自含芳香族烴基之單體之構成單元為更佳。From the viewpoint of suppressing the increase of line width and the deterioration of resolution when the focal position is shifted during exposure, it is preferable that the polymer A has an aromatic hydrocarbon group-containing structural unit, and the polymer A preferably has a structural unit derived from an aromatic hydrocarbon group-containing monomer. The constituent unit is better.
作為芳香族烴基,例如可舉出經取代或未經取代之苯基和經取代或未經取代之芳烷基。As an aromatic hydrocarbon group, a substituted or unsubstituted phenyl group and a substituted or unsubstituted aralkyl group are mentioned, for example.
相對於聚合物A的總質量,聚合物A中之源自含芳族族烴基之單體之結構單元的含有比例為20質量%以上為較佳,30質量%以上為更佳,40質量%以上為進一步較佳,45質量%以上為特佳,50質量%以上為最佳。源自含芳香族烴基之單體之構成單元的含有比例之上限沒有限定。相對於聚合物A的總質量,聚合物A中之源自含芳族烴基之單體之構成單元的含量比例為95質量%以下為較佳,85質量%以下為更佳。另外,當負型感光性樹脂層包含複數種聚合物A時,源自含芳香族烴基之單體之構成單元的含有比例作為重量平均值而求出。With respect to the total mass of the polymer A, the content ratio of the structural unit derived from the aromatic hydrocarbon group-containing monomer in the polymer A is preferably 20 mass % or more, more preferably 30 mass % or more, and 40 mass % The above is more preferable, 45 mass % or more is particularly preferable, and 50 mass % or more is most preferable. The upper limit of the content ratio of the constituent unit derived from the aromatic hydrocarbon group-containing monomer is not limited. The content ratio of the constituent unit derived from the aromatic hydrocarbon group-containing monomer in the polymer A is preferably 95% by mass or less, more preferably 85% by mass or less, relative to the total mass of the polymer A. In addition, when the negative photosensitive resin layer contains a plurality of types of polymers A, the content ratio of the structural unit derived from the aromatic hydrocarbon group-containing monomer is determined as a weight average value.
作為含芳香族烴基之單體,例如可舉出具有芳烷基之單體、苯乙烯及可聚合之苯乙烯衍生物(例如,甲基苯乙烯、乙烯基甲苯、三級丁氧基苯乙烯、乙醯氧基苯乙烯、4-乙烯基苯甲酸、苯乙烯二聚體及苯乙烯三聚體)。含芳香族烴基之單體為具有芳烷基之單體或苯乙烯為較佳。Examples of the aromatic hydrocarbon group-containing monomer include monomers having an aralkyl group, styrene, and polymerizable styrene derivatives (for example, methylstyrene, vinyltoluene, tertiary butoxystyrene) , acetyloxystyrene, 4-vinylbenzoic acid, styrene dimer and styrene trimer). The aromatic hydrocarbon group-containing monomer is preferably a monomer having an aralkyl group or styrene.
作為芳烷基,可舉出經取代或未經取代之苯基烷基(苄基除外)及經取代或未經取代之苄基,經取代或未經取代之苄基為較佳。Examples of the aralkyl group include substituted or unsubstituted phenylalkyl groups (excluding benzyl groups) and substituted or unsubstituted benzyl groups, and substituted or unsubstituted benzyl groups are preferred.
作為具有苯基烷基之單體,例如可舉出(甲基)丙烯酸苯基乙酯。As a monomer which has a phenylalkyl group, phenylethyl (meth)acrylate is mentioned, for example.
作為具有苄基之單體,可舉出具有苄基之(甲基)丙烯酸酯(例如,(甲基)丙烯酸苄酯和(甲基)丙烯酸氯苄酯)、具有苄基之乙烯基單體(例如,乙烯基苄基氯和乙烯基苯甲醇)。具有苄基之單體為(甲基)丙烯酸苄酯為較佳。Examples of the monomer having a benzyl group include (meth)acrylates having a benzyl group (for example, benzyl (meth)acrylate and benzyl chloride (meth)acrylate), and vinyl monomers having a benzyl group. (eg vinylbenzyl chloride and vinylbenzyl alcohol). The monomer having a benzyl group is preferably benzyl (meth)acrylate.
在某一實施形態中,當聚合物A中之源自含芳香族烴基之單體之構成單元係源自(甲基)丙烯酸苄酯之構成單元時,相對於聚合物A的總質量,聚合物A中之源自(甲基)丙烯酸苄酯單體之構成單元的含有比例為50質量%〜95質量%為較佳,60質量%〜90質量%為更佳,70質量%〜90質量%為進一步較佳,75〜90質量%為特佳。In one embodiment, when the constituent unit derived from the aromatic hydrocarbon group-containing monomer in the polymer A is a constituent unit derived from benzyl (meth)acrylate, the polymer A is polymerized with respect to the total mass of the polymer A. The content ratio of the constituent units derived from the benzyl (meth)acrylate monomer in the product A is preferably 50% by mass to 95% by mass, more preferably 60% by mass to 90% by mass, and 70% by mass to 90% by mass % is further preferred, and 75 to 90% by mass is particularly preferred.
在某一實施形態中,當聚合物A中之源自含芳香族烴基之單體之構成單元係源自苯乙烯之構成單元時,相對於聚合物A的總質量,聚合物A中之源自苯乙烯之構成單元的含有比例為20質量%〜55質量%為較佳,25〜45質量%為更佳,30質量%〜40質量%為進一步較佳,30〜35質量%為特佳。In one embodiment, when the constituent units in polymer A derived from the aromatic hydrocarbon group-containing monomer are constituent units derived from styrene, relative to the total mass of polymer A, the source in polymer A is The content ratio of the constituent units from styrene is preferably 20% by mass to 55% by mass, more preferably 25% by mass to 45% by mass, further preferably 30% by mass to 40% by mass, and particularly preferably 30% by mass to 35% by mass .
在某一實施形態中,具有源自含芳香族烴基之單體之構成單元之聚合物A為共聚物為較佳,該共聚物藉由將含芳香族烴基之單體、與選自包括後述之第一單體和後述之第二單體之群組中之至少一種進行聚合而得到。上述共聚物具有:源自含芳香族烴基之單體之構成單元;以及選自包括源自第一單體之構成單元和源自第二單體之構成單元之群組中之至少一種。In one embodiment, it is preferable that the polymer A having a structural unit derived from an aromatic hydrocarbon group-containing monomer is a copolymer obtained by combining an aromatic hydrocarbon group-containing monomer with a monomer selected from a group including those described below. obtained by polymerizing at least one of the group of the first monomer and the second monomer described later. The above-mentioned copolymer has: a constitutional unit derived from an aromatic hydrocarbon group-containing monomer; and at least one selected from the group consisting of a constitutional unit derived from a first monomer and a constitutional unit derived from a second monomer.
聚合物A亦可以係不具有源自含芳香族烴基之單體之構成單元之聚合物。不具有源自含芳香族烴基之單體之構成單元之聚合物A為藉由將後述之第一單體(含芳香族烴基之單體除外)中之至少一種進行聚合而得之聚合物為較佳,藉由將後述之第一單體(含芳香族烴基之單體除外)中之至少一種和後述之第二單體(具有芳香族烴基單體除外)中之至少一種進行聚合而得之共聚物為更佳。The polymer A may be a polymer which does not have a structural unit derived from an aromatic hydrocarbon group-containing monomer. The polymer A that does not have a structural unit derived from an aromatic hydrocarbon group-containing monomer is a polymer obtained by polymerizing at least one of the first monomers (excluding the aromatic hydrocarbon group-containing monomer) described later. Preferably, it is obtained by polymerizing at least one of the first monomers described later (excluding monomers containing aromatic hydrocarbon groups) and at least one of the second monomers described later (excluding monomers having aromatic hydrocarbon groups). The copolymer is better.
在某一實施形態中,聚合物A為藉由將後述之第一單體中之至少一種進行聚合而得之聚合物為較佳,藉由將後述之第一單體中之至少一種和後述之第二單體中之至少一種進行聚合而得之共聚物為更佳。上述共聚物具有源自第一單體之構成單元和源自第二單體之構成單元。In one embodiment, the polymer A is preferably a polymer obtained by polymerizing at least one of the first monomers described later, and by combining at least one of the first monomers described later with at least one of the first monomers described later A copolymer obtained by polymerizing at least one of the second monomers is more preferred. The above-mentioned copolymer has a constitutional unit derived from the first monomer and a constitutional unit derived from the second monomer.
第一單體為在分子中具有羧基和聚合性不飽和基之單體。第一單體亦可以為在分子中不含芳香族烴基之單體。作為第一單體,例如可舉出(甲基)丙烯酸、反丁烯二酸、桂皮酸、巴豆酸、伊康酸、4-乙烯基苯甲酸、順丁烯二酸酐及順丁烯二酸半酯。第一單體為(甲基)丙烯酸為較佳。The first monomer is a monomer having a carboxyl group and a polymerizable unsaturated group in the molecule. The first monomer may also be a monomer that does not contain an aromatic hydrocarbon group in the molecule. Examples of the first monomer include (meth)acrylic acid, fumaric acid, cinnamic acid, crotonic acid, itaconic acid, 4-vinylbenzoic acid, maleic anhydride, and maleic acid half ester. Preferably, the first monomer is (meth)acrylic acid.
相對於聚合物A的總質量,聚合物A中之源自第一單體之構成單元的含有比例為5質量%〜50質量%為較佳,10質量%〜40質量%為更佳,15質量%〜30質量%為特佳。Relative to the total mass of the polymer A, the content ratio of the constituent units derived from the first monomer in the polymer A is preferably 5% by mass to 50% by mass, more preferably 10% by mass to 40% by mass, and 15% by mass to 40% by mass. Mass % to 30 mass % are particularly preferred.
第二單體為非酸性並且在分子中具有至少一個聚合性不飽和基之單體。第二單體亦可以為在分子中不含芳香族烴基之單體。作為第二單體,例如可舉出(甲基)丙烯酸酯化合物、乙烯醇酯化合物及(甲基)丙烯腈。在本揭示中,“(甲基)丙烯腈”包含丙烯腈、甲基丙烯腈或者丙烯腈和甲基丙烯腈兩者。The second monomer is a monomer that is non-acidic and has at least one polymerizable unsaturated group in the molecule. The second monomer may also be a monomer that does not contain an aromatic hydrocarbon group in the molecule. As a 2nd monomer, a (meth)acrylate compound, a vinyl alcohol ester compound, and (meth)acrylonitrile are mentioned, for example. In the present disclosure, "(meth)acrylonitrile" includes acrylonitrile, methacrylonitrile, or both acrylonitrile and methacrylonitrile.
作為(甲基)丙烯酸酯化合物,例如可舉出(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸環己酯及(甲基)丙烯酸2-乙基己酯。 作為(甲基)丙烯酸酯化合物,可舉出具有脂環式烷基、直鏈狀烷基、支鏈狀烷基者。Examples of the (meth)acrylate compound include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, and (meth)acrylate. ) n-butyl acrylate, isobutyl (meth)acrylate, tertiary butyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, (meth)acrylate ) cyclohexyl acrylate and 2-ethylhexyl (meth)acrylate. As a (meth)acrylate compound, what has an alicyclic alkyl group, a linear alkyl group, and a branched alkyl group is mentioned.
作為乙烯醇酯化合物,例如可舉出乙酸乙烯酯。As a vinyl alcohol ester compound, vinyl acetate is mentioned, for example.
第二單體為選自包括(甲基)丙烯酸甲酯、(甲基)丙烯酸2-乙基己酯及(甲基)丙烯酸正丁酯之群組中之至少一種為較佳,(甲基)丙烯酸甲酯為更佳。The second monomer is preferably at least one selected from the group consisting of methyl (meth)acrylate, 2-ethylhexyl (meth)acrylate and n-butyl (meth)acrylate, (methyl) ) methyl acrylate is better.
相對於聚合物A的總質量,聚合物A中之源自第二單體之構成單元的含有比例為5質量%~60質量%為較佳,15質量%~50質量%為更佳,20質量%〜45質量%為特佳。Relative to the total mass of the polymer A, the content ratio of the constituent units derived from the second monomer in the polymer A is preferably 5% by mass to 60% by mass, more preferably 15% by mass to 50% by mass, and 20% by mass. Mass % to 45 mass % are particularly preferred.
從抑制在曝光期間焦點位置偏離時之線寬變粗和解析度降低之觀點考慮,聚合物A為包含選自包括源自具有芳烷基之單體之構成單元和源自苯乙烯之構成單元之群組中之至少一種為較佳。例如,聚合物A為選自包括包含源自甲基丙烯酸之構成單元、源自甲基丙烯酸苄酯之構成單元、源自苯乙烯之構成單元之共聚物,以及包含源自甲基丙烯酸之構成單元、源自甲基丙烯酸甲酯之構成單元、源自甲基丙烯酸苄酯之構成單元、源自苯乙烯之構成單元之共聚物之群組中之至少一種為較佳。From the viewpoint of suppressing the thickening of the line width and the reduction in resolution when the focus position is deviated during exposure, the polymer A is composed of a constituent unit selected from the group consisting of a constituent unit derived from a monomer having an aralkyl group and a constituent unit derived from styrene At least one of the group is preferred. For example, the polymer A is selected from a copolymer including a constituent unit derived from methacrylic acid, a constituent unit derived from benzyl methacrylate, a constituent unit derived from styrene, and a constituent including a constituent unit derived from methacrylic acid At least one of the unit, a structural unit derived from methyl methacrylate, a structural unit derived from benzyl methacrylate, and a copolymer derived from a structural unit derived from styrene is preferred.
在某一實施形態中,聚合物A為包含25質量%~60質量%之源自含芳香族烴基之單體之構成單元、20質量%~55質量%之源自第一單體之構成單元、以及20質量%~55質量%之源自第二單體之構成單元之聚合物為較佳。聚合物A為包含25質量%~40質量%之源自含芳香族烴基之單體之構成單元、20質量%~35質量%之源自第一單體之構成單元、以及30質量%~45質量%之源自第二單體之構成單元之聚合物為更佳。In one embodiment, the polymer A contains 25% by mass to 60% by mass of a structural unit derived from an aromatic hydrocarbon group-containing monomer, and 20% by mass to 55% by mass of a structural unit derived from a first monomer , and 20 mass % - 55 mass % of polymers derived from structural units derived from the second monomer are preferred. The polymer A contains 25% by mass to 40% by mass of constitutional units derived from an aromatic hydrocarbon group-containing monomer, 20% by mass to 35% by mass of constitutional units derived from the first monomer, and 30% by mass to 45% by mass of constitutional units derived from the first monomer. The polymer of the constituent unit derived from the second monomer in % by mass is more preferable.
在某一實施形態中,聚合物A為包含70質量%~90質量%之源自含芳香族烴基之單體之構成單元、以及10質量%~25質量%之源自第一單體之構成單元之聚合物為較佳。In one embodiment, the polymer A is a structure including 70% by mass to 90% by mass of a structural unit derived from an aromatic hydrocarbon group-containing monomer, and 10% by mass to 25% by mass of a structure derived from a first monomer Polymers of units are preferred.
聚合物A的玻璃轉移溫度(Tg)為30℃~135℃為較佳。在負型感光性樹脂層中,藉由聚合物A的Tg為135℃以下,能夠抑制在曝光期間焦點位置偏離時之線寬變粗和解析度降低。從上述觀點考慮,聚合物A的Tg為130℃以下為更佳,120℃以下為進一步較佳,110℃以下為特佳。又,從提高耐邊緣熔絲電阻性之觀點考慮,聚合物A的Tg為30℃以上為較佳。從上述觀點考慮,聚合物A的Tg為40℃以上為更佳,50℃以上為進一步較佳,60℃以上為特佳,70℃以上為最佳。The glass transition temperature (Tg) of the polymer A is preferably 30°C to 135°C. In the negative-type photosensitive resin layer, since the Tg of the polymer A is 135° C. or lower, the line width increases and the resolution decreases when the focus position is shifted during exposure can be suppressed. From the above viewpoints, the Tg of the polymer A is more preferably 130°C or lower, further preferably 120°C or lower, and particularly preferably 110°C or lower. In addition, from the viewpoint of improving the edge fuse resistance, the Tg of the polymer A is preferably 30° C. or higher. From the above viewpoints, the Tg of the polymer A is more preferably 40°C or higher, more preferably 50°C or higher, particularly preferably 60°C or higher, and most preferably 70°C or higher.
聚合物A亦可以為市售品或合成品。聚合物A的合成例如藉由將自由基聚合起始劑(例如,過氧化苯甲醯或偶氮異丁腈)適量地添加到用溶劑(例如,丙酮、甲基乙基酮或異丙醇)稀釋了至少一種上述單體而得之溶液中,接著加熱並攪拌來進行為較佳。又,有時將混合物的一部分一邊滴入反應液中一邊進行合成。反應完成後,有時還會添加溶劑以調整為所希望的濃度。作為合成手段,除了溶液聚合以外,還可以使用塊狀聚合、懸濁聚合或乳化聚合。The polymer A may be a commercial product or a synthetic product. Synthesis of polymer A, for example, by adding an appropriate amount of a radical polymerization initiator (eg, benzyl peroxide or azoisobutyronitrile) to a solvent (eg, acetone, methyl ethyl ketone, or isopropanol) ) in a solution obtained by diluting at least one of the above-mentioned monomers, followed by heating and stirring. Moreover, it may synthesize|combine while dripping a part of a mixture into a reaction liquid. After completion of the reaction, a solvent may be added to adjust to a desired concentration. As the synthesis means, in addition to solution polymerization, bulk polymerization, suspension polymerization, or emulsion polymerization may be used.
負型感光性樹脂層N可以單獨包含1種鹼可溶性高分子或亦可以包含2種以上鹼可溶性高分子。The negative photosensitive resin layer N may contain one type of alkali-soluble polymer alone, or may contain two or more types of alkali-soluble polymers.
鹼可溶性高分子的含有比例相對於負型感光性樹脂層N的總質量為10質量%~90質量%為較佳,30質量%~70質量%為更佳,40質量%~60質量%為特佳。從控制顯影時間之觀點考慮,將相對於負型感光性樹脂層N之鹼可溶性高分子的含有比例設為90質量%以下為較佳。另一方面,從提高耐邊緣熔絲電阻性之觀點考慮,將相對於負型感光性樹脂層N之鹼可溶性高分子的含有比例設為10質量%以上為較佳。The content of the alkali-soluble polymer is preferably 10% by mass to 90% by mass, more preferably 30% by mass to 70% by mass, and 40% by mass to 60% by mass relative to the total mass of the negative photosensitive resin layer N. Excellent. From the viewpoint of controlling the development time, the content ratio of the alkali-soluble polymer with respect to the negative photosensitive resin layer N is preferably 90% by mass or less. On the other hand, from the viewpoint of improving the edge fuse resistance, the content ratio of the alkali-soluble polymer to the negative photosensitive resin layer N is preferably 10 mass % or more.
當負型感光性樹脂層N包含2種以上鹼可溶性高分子之情況下,負型感光性樹脂層N包含具有源自含芳香族烴基之單體之構成單元之2種以上的鹼可溶性高分子或包含具有源自含芳香族烴基之單體之構成單元之鹼可溶性高分子、不具有源自含芳香族烴基之單體之構成單元之鹼可溶性高分子為較佳。在後者之情況下,具有源自含芳香族烴基之單體之構成單元之鹼可溶性高分子的含有比例,相對於鹼可溶性高分子的總質量為50質量%以上為較佳,70質量%以上為更佳,80質量%以上為進一步較佳,90質量%以上為特佳。When the negative-type photosensitive resin layer N contains two or more alkali-soluble polymers, the negative-type photosensitive resin layer N contains two or more alkali-soluble polymers having structural units derived from an aromatic hydrocarbon group-containing monomer. Or it is preferable to include an alkali-soluble polymer having a structural unit derived from an aromatic hydrocarbon group-containing monomer and an alkali-soluble polymer having no structural unit derived from an aromatic hydrocarbon group-containing monomer. In the latter case, the content ratio of the alkali-soluble polymer having a structural unit derived from the aromatic hydrocarbon group-containing monomer is preferably 50% by mass or more, preferably 70% by mass or more, with respect to the total mass of the alkali-soluble polymer More preferably, 80 mass % or more is further preferable, and 90 mass % or more is particularly preferable.
-聚合性化合物- 負型感光性樹脂層N包含聚合性化合物為較佳。 在本揭示中,“聚合性化合物”係指具有參與聚合反應之鍵或聚合性基,並在後述之聚合起始劑之作用下進行聚合之化合物。 又,本揭示中的聚合性化合物為與上述鹼可溶性高分子不同之化合物,分子量小於5,000為較佳。 作為聚合性化合物,乙烯性不飽和化合物為較佳。 從所獲得之硬化膜的強度、基板密合性、顯影殘渣抑制性及防鏽性的觀點考慮,作為上述乙烯性不飽和化合物,包含具有酸基之乙烯性不飽和化合物為較佳,包含由後述之式(M)表示之化合物及具有酸基之乙烯性不飽和化合物為更佳。-Polymerizable compound- It is preferable that the negative photosensitive resin layer N contains a polymerizable compound. In the present disclosure, the "polymerizable compound" refers to a compound that has a bond or a polymerizable group participating in a polymerization reaction and is polymerized under the action of a polymerization initiator described later. In addition, the polymerizable compound in the present disclosure is a compound different from the above-mentioned alkali-soluble polymer, and the molecular weight is preferably less than 5,000. As the polymerizable compound, an ethylenically unsaturated compound is preferable. From the viewpoints of the strength of the obtained cured film, substrate adhesion, development residue inhibiting property, and rust resistance, as the ethylenically unsaturated compound, it is preferable to include an ethylenically unsaturated compound having an acid group, including The compound represented by the formula (M) described later and the ethylenically unsaturated compound having an acid group are more preferable.
從顯影殘渣抑制性、防鏽性、所獲得之硬化膜的彎曲耐性的觀點考慮,上述乙烯性不飽和化合物包含由下述式(M)表示之化合物(亦簡稱為“化合物M”。)為較佳。 Q2 -R1 -Q1 式(M) 式(M)中,Q1 及Q2 分別獨立地表示(甲基)丙烯醯氧基,R1 表示具有鏈狀結構之二價的連接基。The above-mentioned ethylenically unsaturated compound includes a compound represented by the following formula (M) (also simply referred to as "compound M") from the viewpoints of development residue inhibition, rust prevention, and bending resistance of the obtained cured film. better. Q 2 -R 1 -Q 1 formula (M) In formula (M), Q 1 and Q 2 each independently represent a (meth)acryloyloxy group, and R 1 represents a divalent linking group having a chain structure.
從合成容易性的觀點考慮,式(M)中的Q1 及Q2 與Q1 及Q2 為相同的基團為較佳。 又,從反應性的觀點考慮,式(M)中的Q1 及Q2 為丙烯醯氧基為較佳。 從所獲得之硬化膜的彎曲耐性的觀點考慮,式(M)中的R1 為伸烷基、伸烷基氧伸烷基(-L1 -O-L1 -)或聚伸烷基氧伸烷基(-(L1 -O)p -L1 -)為較佳,碳數2~20的烴基或聚伸烷基氧伸烷基為更佳,碳數4~20的伸烷基為進一步較佳,碳數6~18的直鏈伸烷基為特佳。上述烴基在至少一部分具有鏈狀結構即可,作為除了上述鏈狀結構以外的部分並無特別限制,例如可以為支鏈狀、環狀或碳數1~5的直鏈狀伸烷基、伸芳基、醚鍵及該等組合中的任一種,從所獲得之硬化膜的彎曲耐性的觀點考慮,伸烷基或組合2個以上的伸烷基和1個以上的伸芳基而成的基團為較佳,伸烷基為更佳,直鏈伸烷基為特佳。 另外,上述L1 分別獨立地表示伸烷基,伸乙基、伸丙基或伸丁基為較佳,伸乙基或1,2-伸丙基為更佳。p表示2以上的整數,2~10的整數為較佳。From the viewpoint of ease of synthesis, Q 1 and Q 2 in the formula (M) are preferably the same groups as Q 1 and Q 2 . In addition, from the viewpoint of reactivity, Q 1 and Q 2 in the formula (M) are preferably acryloxy groups. From the viewpoint of the bending resistance of the cured film obtained, R 1 in the formula (M) is an alkylene group, an alkylene oxyalkylene group (-L 1 -OL 1 -), or a polyalkylene oxyalkylene group group (-(L 1 -O) p -L 1 -) is preferred, hydrocarbon group or polyalkylene oxyalkylene having 2 to 20 carbon atoms is more preferred, and alkylene having 4 to 20 carbon atoms is further Preferably, a straight-chain alkyl group having 6 to 18 carbon atoms is particularly preferred. The above-mentioned hydrocarbon group may have a chain structure in at least a part, and the part other than the above-mentioned chain structure is not particularly limited. Aryl group, ether bond and any of these combinations, from the viewpoint of bending resistance of the cured film obtained, an alkylene group or a combination of two or more alkylene groups and one or more arylidene groups. The group is preferred, the alkylene group is more preferred, and the straight-chain alkylene group is particularly preferred. In addition, each of the above-mentioned L 1 independently represents an alkylene group, preferably an ethylidene group, a propylidene group or a butylene group, and more preferably an ethylidene group or a 1,2-propylidene group. p represents an integer of 2 or more, and an integer of 2 to 10 is preferable.
又,從所獲得之硬化膜的透濕度及耐彎曲性的觀點考慮,化合物M中的連接Q1 與Q2 之間之最短的連接鏈的原子數為3個~50個為較佳,4個~40個為更佳,6個~20個為進一步較佳,8個~12個為特佳。 本揭示中,“連接Q1 與Q2 之間之最短的連接鏈的原子數”為從與Q1 連接之R1 中的原子連接到與Q2 連接之R1 中的原子之最短的原子數。In addition, from the viewpoint of the moisture permeability and bending resistance of the cured film obtained, the number of atoms of the shortest link chain between Q 1 and Q 2 in the compound M is preferably 3 to 50, and 4 1 to 40 are more preferred, 6 to 20 are further preferred, and 8 to 12 are particularly preferred. In the present disclosure, "the number of atoms in the shortest linking chain between Q1 and Q2 " is the shortest atom from the atom in R1 linked to Q1 to the atom in R1 linked to Q2 number.
作為化合物M的具體例,可舉出1,3-丁二醇二(甲基)丙烯酸酯、四伸甲基二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,7-庚二醇二(甲基)丙烯酸酯、1,8-辛二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二(甲基)丙烯酸酯、1,4-環己二醇二(甲基)丙烯酸酯、三環癸二甲醇二(甲基)丙烯酸酯、氫化雙酚A的二(甲基)丙烯酸酯、氫化雙酚F的二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、聚(乙二醇/丙二醇)二(甲基)丙烯酸酯、聚丁二醇二(甲基)丙烯酸酯。上述酯單體亦能夠用作混合物。 上述化合物之中,從所獲得之硬化膜的彎曲耐性的觀點考慮,選自包括1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二(甲基)丙烯酸酯及新戊二醇二(甲基)丙烯酸酯之群組中之至少一種化合物為較佳,選自包括1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯及1,10-癸二醇二(甲基)丙烯酸酯之群組中之至少一種化合物為更佳,選自包括1,9-壬二醇二(甲基)丙烯酸酯及1,10-癸二醇二(甲基)丙烯酸酯之群組中之至少一種化合物為特佳。Specific examples of compound M include 1,3-butanediol di(meth)acrylate, tetradene glycol di(meth)acrylate, and neopentyl glycol di(meth)acrylate. , 1,6-hexanediol di(meth)acrylate, 1,7-heptanediol di(meth)acrylate, 1,8-octanediol di(meth)acrylate, 1,9- Nonanediol di(meth)acrylate, 1,10-decanediol di(meth)acrylate, 1,4-cyclohexanediol di(meth)acrylate, tricyclodecanedimethanol di(meth)acrylate base) acrylate, hydrogenated bisphenol A di(meth)acrylate, hydrogenated bisphenol F di(meth)acrylate, polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate Acrylates, poly(ethylene glycol/propylene glycol) di(meth)acrylates, polybutylene glycol di(meth)acrylates. The above-mentioned ester monomers can also be used as mixtures. Among the above-mentioned compounds, from the viewpoint of bending resistance of the obtained cured film, those selected from the group consisting of 1,6-hexanediol di(meth)acrylate and 1,9-nonanediol di(meth)acrylate At least one compound selected from the group consisting of 1,10-decanediol di(meth)acrylate and neopentyl glycol di(meth)acrylate is preferably selected from the group consisting of 1,6-hexanediol di(meth)acrylate At least one compound selected from the group of (meth)acrylate, 1,9-nonanediol di(meth)acrylate and 1,10-decanediol di(meth)acrylate is more preferably selected from At least one compound from the group comprising 1,9-nonanediol di(meth)acrylate and 1,10-decanediol di(meth)acrylate is particularly preferred.
化合物M可以使用單獨1種,亦能夠併用2種以上。 從所獲得之硬化膜的透濕度及耐彎曲性的觀點考慮,化合物M的含量相對於負型感光性樹脂層N的乙烯性不飽和化合物的總質量為10質量%~90質量%為較佳,15質量%~70質量%為更佳,20質量%~50質量%為進一步較佳,25質量%~35質量%為特佳。 另外,本揭示中的乙烯性不飽和化合物係指(重量平均)分子量為10,000以下的具有乙烯性不飽和基之化合物。 又,從所獲得之硬化膜的透濕度及耐彎曲性的觀點考慮,化合物M的含量相對於負型感光性樹脂層N的總質量為1質量%~30質量%為較佳,3質量%~25質量%為更佳,5質量%~20質量%為進一步較佳,6質量%~14.5質量%為特佳。Compound M may be used alone or in combination of two or more. From the viewpoints of the moisture permeability and bending resistance of the cured film obtained, the content of the compound M is preferably 10% by mass to 90% by mass relative to the total mass of the ethylenically unsaturated compounds in the negative photosensitive resin layer N , 15% by mass to 70% by mass is more preferable, 20% by mass to 50% by mass is further preferable, and 25% by mass to 35% by mass is particularly preferable. In addition, the ethylenically unsaturated compound in this disclosure refers to a compound having an ethylenically unsaturated group with a (weight average) molecular weight of 10,000 or less. Moreover, from the viewpoint of the moisture permeability and bending resistance of the cured film obtained, the content of the compound M is preferably 1% by mass to 30% by mass relative to the total mass of the negative photosensitive resin layer N, and is preferably 3% by mass. -25 mass % is more preferable, 5 mass % - 20 mass % are more preferable, and 6 mass % - 14.5 mass % are especially preferable.
又,作為乙烯性不飽和化合物,包含2官能以上的乙烯性不飽和化合物為較佳。 本揭示中,“2官能以上的乙烯性不飽和化合物”係指在一個分子中具有2個以上乙烯性不飽和基之化合物。 作為乙烯性不飽和化合物中的乙烯性不飽和基,(甲基)丙烯醯基為較佳。 作為乙烯性不飽和化合物,(甲基)丙烯酸酯化合物為較佳。Moreover, as an ethylenically unsaturated compound, it is preferable to contain the ethylenically unsaturated compound of bifunctional or more. In the present disclosure, the "difunctional or more ethylenically unsaturated compound" refers to a compound having two or more ethylenically unsaturated groups in one molecule. As the ethylenically unsaturated group in the ethylenically unsaturated compound, a (meth)acryloyl group is preferable. As an ethylenically unsaturated compound, a (meth)acrylate compound is preferable.
作為乙烯性不飽和化合物,例如從硬化後的硬化膜的強度的觀點考慮,包含2官能的乙烯性不飽和化合物(較佳為2官能的(甲基)丙烯酸酯化合物)及3官能以上的乙烯性不飽和化合物(較佳為3官能以上的(甲基)丙烯酸酯化合物)為特佳。As an ethylenically unsaturated compound, from a viewpoint of the intensity|strength of the cured film after curing, for example, a bifunctional ethylenically unsaturated compound (preferably a bifunctional (meth)acrylate compound) and a trifunctional or more ethylene are contained A sexually unsaturated compound (preferably a tri- or higher functional (meth)acrylate compound) is particularly preferred.
<<聚合性化合物B>> 負型感光性樹脂層N為包含聚合性化合物B為較佳。另外,聚合性化合物B係與上述聚合物A不同之化合物。 作為聚合性化合物B中參與聚合反應之鍵,例如可較佳地舉出乙烯性不飽和鍵。<<Polymerizable Compound B>> It is preferable that the negative photosensitive resin layer N contains the polymerizable compound B. In addition, the polymerizable compound B is a compound different from the above-mentioned polymer A. As a bond which participates in a polymerization reaction in the polymerizable compound B, an ethylenically unsaturated bond is mentioned preferably, for example.
聚合性化合物B中之聚合性基只要係參與聚合反應之基團,則沒有限制。作為聚合性化合物B中之聚合性基,例如可舉出包含乙烯性不飽和鍵之基團(例如,乙烯基、丙烯醯基、甲基丙烯醯基、苯乙烯基和順丁烯二醯亞胺基)及陽離子性聚合性基(例如,環氧基和氧環丁烷基)。聚合性基為包含乙烯性不飽和鍵之基團(以下,有時稱為“乙烯性不飽和基”)為較佳,丙烯醯基或甲基丙烯醯基為更佳。The polymerizable group in the polymerizable compound B is not limited as long as it is a group that participates in the polymerization reaction. Examples of the polymerizable group in the polymerizable compound B include groups containing an ethylenically unsaturated bond (for example, vinyl, acrylyl, methacryloyl, styryl, and maleidylidene) amine groups) and cationically polymerizable groups (eg, epoxy groups and oxetanyl groups). The polymerizable group is preferably a group containing an ethylenically unsaturated bond (hereinafter, sometimes referred to as an "ethylenically unsaturated group"), and more preferably an acrylyl group or a methacrylyl group.
從負型感光性樹脂層N的感光性更優異之方面考慮,聚合性化合物B為具有乙烯性不飽和鍵之化合物為較佳,在一個分子中具有一個以上乙烯性不飽和基之化合物(亦即,乙烯性不飽和化合物)為更佳,在一個分子中具有2個以上乙烯性不飽和基之化合物(亦即,多官能乙烯性不飽和化合物)為特佳。又,從解析度和剝離性更優異之方面考慮,一個分子的乙烯性不飽和化合物中所包含之乙烯性不飽和基的數量為6以下為較佳,3以下為更佳,2以下為特佳。 又,從硬化性以及作為所獲得之樹脂圖案2的永久膜的強度及耐久性的觀點考慮,聚合性化合物B包含3官能以上的乙烯性不飽和化合物為較佳,包含5官能以上的乙烯性不飽和化合物為更佳。From the viewpoint of better photosensitivity of the negative photosensitive resin layer N, the polymerizable compound B is preferably a compound having an ethylenically unsaturated bond, and a compound having one or more ethylenically unsaturated groups in one molecule (also That is, an ethylenically unsaturated compound) is more preferable, and a compound having two or more ethylenically unsaturated groups in one molecule (that is, a polyfunctional ethylenically unsaturated compound) is especially preferable. Further, from the viewpoint of better resolution and peelability, the number of ethylenically unsaturated groups contained in one molecule of the ethylenically unsaturated compound is preferably 6 or less, more preferably 3 or less, and particularly 2 or less good. In addition, from the viewpoints of curability and strength and durability as a permanent film of the resin pattern 2 obtained, the polymerizable compound B preferably contains a trifunctional or more ethylenically unsaturated compound, and contains a pentafunctional or more ethylenic unsaturated compound. Unsaturated compounds are more preferred.
乙烯性不飽和化合物為在一個分子中具有一個以上(甲基)丙烯醯基之(甲基)丙烯酸酯化合物為較佳。The ethylenically unsaturated compound is preferably a (meth)acrylate compound having one or more (meth)acryloyl groups in one molecule.
從負型感光性樹脂層N中之感光性、解析度和剝離性之平衡更優異之觀點考慮,聚合性化合物B包含選自包括在一個分子中具有2個乙烯性不飽和基之化合物(亦即,2官能乙烯性不飽和化合物)和在一個分子中具有3個乙烯性不飽和基之化合物(亦即,3官能乙烯性不飽和化合物)之群組中之至少一種為較佳,包含在一個分子中具有2個乙烯性不飽和基之化合物為更佳。From the viewpoint of more excellent balance of photosensitivity, resolution, and releasability in the negative photosensitive resin layer N, the polymerizable compound B contains a compound selected from the group consisting of compounds having two ethylenically unsaturated groups in one molecule (also That is, at least one of the group of a 2-functional ethylenically unsaturated compound) and a compound having three ethylenically unsaturated groups in one molecule (that is, a 3-functional ethylenically unsaturated compound) is preferably included in the A compound having two ethylenically unsaturated groups in one molecule is more preferable.
又,從硬化後的強度及尺寸穩定性的觀點考慮,聚合性化合物B包含具有脂肪族環式骨架之乙烯性不飽和化合物為較佳,包含具有脂肪族環式骨架之二(甲基)丙烯酸酯化合物為更佳,包含具有二環戊基結構或二環戊烯基結構之二(甲基)丙烯酸酯化合物為特佳。 另外,從硬化後的強度及尺寸穩定性的觀點考慮,聚合性化合物B包含具有二環戊基結構或二環戊烯基結構之乙烯性不飽和化合物為較佳。In addition, from the viewpoint of strength and dimensional stability after curing, it is preferable that the polymerizable compound B contains an ethylenically unsaturated compound having an alicyclic skeleton, and includes di(meth)acrylic acid having an aliphatic cyclic skeleton. The ester compound is more preferable, and it is especially preferable to contain a di(meth)acrylate compound having a dicyclopentyl structure or a dicyclopentenyl structure. In addition, from the viewpoint of strength and dimensional stability after curing, it is preferable that the polymerizable compound B contains an ethylenically unsaturated compound having a dicyclopentyl structure or a dicyclopentenyl structure.
從負型感光性樹脂層N的剝離性優異之觀點考慮,在負型感光性樹脂層N中,2官能乙烯性不飽和化合物的含量與聚合性化合物B的含量之比例為40質量%以上為較佳,60質量%以上為更佳,超過70質量%為特佳。2官能乙烯性不飽和化合物的含量與聚合性化合物B的含量之比例的上限沒有限制,亦可以為100質量%。亦即,負型感光性樹脂層N中所包含之所有聚合性化合物B亦可以為2官能乙烯性不飽和化合物。From the viewpoint of excellent releasability of the negative-type photosensitive resin layer N, the ratio of the content of the bifunctional ethylenically unsaturated compound to the content of the polymerizable compound B in the negative-type photosensitive resin layer N is 40 mass % or more: Preferably, more than 60 mass % is more preferable, and more than 70 mass % is especially preferable. The upper limit of the ratio of the content of the bifunctional ethylenically unsaturated compound to the content of the polymerizable compound B is not limited, and may be 100% by mass. That is, all the polymerizable compounds B contained in the negative photosensitive resin layer N may be bifunctional ethylenically unsaturated compounds.
-聚合性化合物B1- 本揭示之負型感光性樹脂層N包含在一個分子中具有一個以上芳香環和2個乙烯性不飽和基之聚合性化合物B1為較佳。聚合性化合物B1為在上述聚合性化合物B中之在一個分子中具有一個以上芳香環之2官能乙烯性不飽和化合物。-Polymerizable compound B1- It is preferable that the negative photosensitive resin layer N of this disclosure contains the polymerizable compound B1 which has one or more aromatic rings and two ethylenically unsaturated groups in one molecule. The polymerizable compound B1 is a bifunctional ethylenically unsaturated compound having one or more aromatic rings in one molecule among the polymerizable compounds B described above.
從解析度更優異之觀點考慮,在負型感光性樹脂層中,聚合性化合物B1的含量與聚合性化合物B的含量之比例為40質量%以上為較佳,50質量%以上為更佳,55質量%以上為進一步較佳,60質量%以上為特佳。聚合性化合物B1的含量與聚合性化合物B的含量之比例的上限沒有限制。從剝離性方面考慮,聚合性化合物B1的含量與聚合性化合物B的含量之比例為99質量%以下為較佳,95質量%以下為更佳,90質量%以下為進一步較佳,85質量%以下為特佳。From the viewpoint of better resolution, in the negative photosensitive resin layer, the ratio of the content of the polymerizable compound B1 to the content of the polymerizable compound B is preferably 40% by mass or more, more preferably 50% by mass or more, 55 mass % or more is more preferable, and 60 mass % or more is especially preferable. The upper limit of the ratio of the content of the polymerizable compound B1 to the content of the polymerizable compound B is not limited. From the viewpoint of releasability, the ratio of the content of the polymerizable compound B1 to the content of the polymerizable compound B is preferably 99% by mass or less, more preferably 95% by mass or less, more preferably 90% by mass or less, and 85% by mass The following are excellent.
作為聚合性化合物B1中之芳香環,例如可舉出芳香族烴環(例如苯環、萘環和蒽環)、芳香族雜環(例如噻吩環、呋喃環、吡咯環、咪唑環、三唑環和吡啶環)及該等之縮合環。芳香環為芳香族烴環為較佳,苯環為更佳。另外,芳香環亦可以具有取代基。Examples of the aromatic ring in the polymerizable compound B1 include aromatic hydrocarbon rings (eg, benzene ring, naphthalene ring, and anthracene ring), aromatic heterocycles (eg, thiophene ring, furan ring, pyrrole ring, imidazole ring, triazole ring) ring and pyridine ring) and condensed rings of these. The aromatic ring is preferably an aromatic hydrocarbon ring, more preferably a benzene ring. In addition, the aromatic ring may have a substituent.
從藉由抑制由顯影液引起之負型感光性樹脂層N之膨潤來提高解析度之方面考慮,聚合性化合物B1具有雙酚結構為較佳。作為雙酚結構,例如可舉出源自雙酚A(亦即,2,2-雙(4-羥基苯基)丙烷)之雙酚A結構,源自雙酚F(亦即,2,2-雙(4-羥基苯基)甲烷)之雙酚F結構,以及源自雙酚B(亦即,2,2-雙(4-羥基苯基)丁烷)之雙酚B結構。雙酚結構為雙酚A結構為較佳。It is preferable that the polymerizable compound B1 has a bisphenol structure from the viewpoint of improving the resolution by suppressing the swelling of the negative photosensitive resin layer N by the developer. Examples of the bisphenol structure include a bisphenol A structure derived from bisphenol A (that is, 2,2-bis(4-hydroxyphenyl)propane), a structure derived from bisphenol F (that is, 2,2 - The bisphenol F structure of bis(4-hydroxyphenyl)methane) and the bisphenol B structure derived from bisphenol B (ie, 2,2-bis(4-hydroxyphenyl)butane). Preferably, the bisphenol structure is a bisphenol A structure.
作為具有雙酚結構之聚合性化合物B1,例如可舉出具有雙酚結構以及與上述雙酚結構的兩端鍵結之2個聚合性基(較佳為(甲基)丙烯醯基)之化合物。各聚合性基亦可以與雙酚結構直接鍵結。各聚合性基亦可以經由一個以上伸烷氧基而與雙酚結構鍵結。加成於雙酚結構的兩端之伸烷氧基為乙烯氧基或伸丙氧基為較佳,乙烯氧基為更佳。加成於雙酚結構中之伸烷氧基的加成數沒有限制,但每個分子為4個~16個為較佳,6個~14個為更佳。Examples of the polymerizable compound B1 having a bisphenol structure include a compound having a bisphenol structure and two polymerizable groups (preferably (meth)acryloyl groups) bonded to both ends of the bisphenol structure. . Each polymerizable group may be directly bonded to the bisphenol structure. Each polymerizable group may be bonded to the bisphenol structure via one or more alkaneoxy groups. Preferably, the alkeneoxy groups added to both ends of the bisphenol structure are vinyloxy groups or propoxy groups, and more preferably vinyloxy groups. The number of alkaneoxy groups added to the bisphenol structure is not limited, but each molecule is preferably 4 to 16, more preferably 6 to 14.
在日本特開2016-224162號公報之0072段~0080段中記載了具有雙酚結構之聚合性化合物B1。上述公報的內容藉由參閱引用於本說明書中。The polymerizable compound B1 having a bisphenol structure is described in paragraphs 0072 to 0080 of Japanese Patent Laid-Open No. 2016-224162. The contents of the above-mentioned publications are incorporated herein by reference.
聚合性化合物B1為具有雙酚A結構之2官能乙烯性不飽和化合物為較佳,2,2-雙(4-(((甲基)丙烯醯氧基聚烷氧基)苯基)丙烷為更佳。The polymerizable compound B1 is preferably a bifunctional ethylenically unsaturated compound having a bisphenol A structure, and 2,2-bis(4-(((meth)acryloyloxypolyalkoxy)phenyl)propane is better.
作為2,2-雙(4-((甲基)丙烯醯氧基聚烷氧基)苯基)丙烷,例如可舉出2,2-雙(4-(甲基丙烯醯氧基二乙氧基)苯基)丙烷(FA-324M,Hitachi Chemical Co.,Ltd.)、2,2-雙(4-(甲基丙烯醯氧基乙氧基丙氧基)苯基)丙烷、2,2-雙(4-(甲基丙烯醯氧基五乙氧基)苯基)丙烷(BPE-500,Shin-Nakamura Chemical Co., Ltd.)、2,2-雙(4-(甲基丙烯醯氧基十二乙氧基四丙氧基)苯基)丙烷(FA-3200MY,Hitachi Chemical Co.,Ltd.)、2,2-雙(4-(甲基丙烯醯氧基十五乙氧基)苯基)丙烷(BPE-1300,Shin-Nakamura Chemical Co., Ltd.)、2,2-雙(4-(甲基丙烯醯氧基二乙氧基)苯基)丙烷(BPE-200,Shin-Nakamura Chemical Co., Ltd.)及乙氧基化(10)雙酚A二丙烯酸酯(NK ESTER A-BPE-10,Shin-Nakamura Chemical Co., Ltd.)。Examples of 2,2-bis(4-((meth)acryloyloxypolyalkoxy)phenyl)propane include 2,2-bis(4-(methacryloyloxydiethoxy) base)phenyl)propane (FA-324M, Hitachi Chemical Co., Ltd.), 2,2-bis(4-(methacryloyloxyethoxypropoxy)phenyl)propane, 2,2 -Bis(4-(methacryloyloxypentaethoxy)phenyl)propane (BPE-500, Shin-Nakamura Chemical Co., Ltd.), 2,2-bis(4-(methacryloyl) oxydodecaethoxytetrapropoxy)phenyl)propane (FA-3200MY, Hitachi Chemical Co., Ltd.), 2,2-bis(4-(methacryloyloxypentaethoxy) ) phenyl) propane (BPE-1300, Shin-Nakamura Chemical Co., Ltd.), 2,2-bis(4-(methacryloyloxydiethoxy)phenyl)propane (BPE-200, Shin-Nakamura Chemical Co., Ltd.) and ethoxylated (10) bisphenol A diacrylate (NK ESTER A-BPE-10, Shin-Nakamura Chemical Co., Ltd.).
作為聚合性化合物B1,例如亦可舉出由下述通式(I)表示之化合物。As a polymerizable compound B1, the compound represented by following general formula (I) is also mentioned, for example.
[化學式1] [Chemical formula 1]
通式(I)中,R1 和R2 分別獨立地表示氫原子或甲基,A表示C2 H4 ,B表示C3 H6 ,n1 和n3 分別獨立地為1~39之整數,n1 +n3 為2~40之整數,n2 和n4 分別獨立地為0~29之整數,n2 +n4 為0~30之整數,-(A-O)-和-(B-O)-之重複單元的排列可以係隨機或封端者。在封端之情況下,-(A-O)和-(B-O)-中之任一個均可以在雙苯基側。n2 +n4 為0~10之整數為較佳,0~4之整數為更佳,0~2之整數為進一步較佳,0為特佳。n1 +n2 +n3 +n4 為2~20之整數為較佳,2~16之整數為更佳,4~12之整數為特佳。In the general formula (I), R 1 and R 2 each independently represent a hydrogen atom or a methyl group, A represents C 2 H 4 , B represents C 3 H 6 , and n 1 and n 3 each independently represent an integer from 1 to 39. , n 1 +n 3 is an integer from 2 to 40, n 2 and n 4 are independently an integer from 0 to 29, n 2 +n 4 is an integer from 0 to 30, -(AO)- and -(BO) - The arrangement of the repeating units may be random or capped. In the case of capping, either -(AO) and -(BO)- may be on the biphenyl side. n 2 +n 4 is preferably an integer of 0 to 10, more preferably an integer of 0 to 4, further preferably an integer of 0 to 2, and particularly preferably 0. n 1 +n 2 +n 3 +n 4 is preferably an integer of 2 to 20, more preferably an integer of 2 to 16, and particularly preferably an integer of 4 to 12.
負型感光性樹脂層N可以單獨包含1種聚合性化合物B1,亦可以包含2種以上聚合性化合物B1。The negative photosensitive resin layer N may contain one type of polymerizable compound B1 alone, or may contain two or more types of polymerizable compounds B1.
從解析度更優異之觀點考慮,相對於負型感光性樹脂層N的總質量,負型感光性樹脂層N中之聚合性化合物B1的含有比例為10質量%以上為較佳,20質量%以上為更佳。聚合性化合物B1的含有比例之上限沒有限制。從轉印性和耐邊緣熔絲電阻性之觀點考慮,相對於負型感光性樹脂層N的總質量,負型感光性樹脂層N中之聚合性化合物B1的含有比例為70質量%以下為較佳,60質量%以下為更佳。From the viewpoint of better resolution, the content ratio of the polymerizable compound B1 in the negative photosensitive resin layer N is preferably 10% by mass or more, preferably 20% by mass, relative to the total mass of the negative photosensitive resin layer N. The above is better. The upper limit of the content ratio of the polymerizable compound B1 is not limited. From the viewpoints of transferability and edge fuse resistance, the content ratio of the polymerizable compound B1 in the negative photosensitive resin layer N with respect to the total mass of the negative photosensitive resin layer N is 70% by mass or less: Preferably, 60 mass % or less is more preferable.
負型感光性樹脂層N亦可以包含聚合性化合物B1及除了聚合性化合物B1以外的聚合性化合物B。作為除了聚合性化合物B1以外的聚合性化合物B,例如可舉出單官能乙烯性不飽和化合物(亦即,在一個分子中具有1個乙烯性不飽和基之化合物)、不具有芳香環之2官能乙烯性不飽和化合物(亦即,在一個分子中不具有芳香環且具有2個乙烯性不飽和基之化合物),以及3官能以上的乙烯性不飽和化合物(亦即,在一個分子中具有3個以上的乙烯性不飽和基之化合物)。The negative photosensitive resin layer N may contain the polymerizable compound B1 and the polymerizable compound B other than the polymerizable compound B1. Examples of the polymerizable compound B other than the polymerizable compound B1 include monofunctional ethylenically unsaturated compounds (that is, compounds having one ethylenically unsaturated group in one molecule), 2 compounds that do not have an aromatic ring Functional ethylenically unsaturated compounds (that is, compounds having no aromatic ring in one molecule and 2 ethylenically unsaturated groups), and ethylenically unsaturated compounds of three or more functionalities (that is, having in one molecule 3 or more ethylenically unsaturated groups).
作為單官能乙烯性不飽和化合物,例如可舉出(甲基)丙烯酸乙酯、(甲基)丙烯酸乙基己酯、琥珀酸2-(甲基)丙烯醯氧基乙酯、聚乙二醇單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯及(甲基)丙烯酸苯氧基乙酯。Examples of the monofunctional ethylenically unsaturated compound include ethyl (meth)acrylate, ethylhexyl (meth)acrylate, 2-(meth)acryloyloxyethyl succinate, and polyethylene glycol. Mono(meth)acrylate, polypropylene glycol mono(meth)acrylate and phenoxyethyl (meth)acrylate.
作為不具有芳香環之2官能乙烯性不飽和化合物,例如可舉出伸烷基二醇二(甲基)丙烯酸酯、聚伸烷基二醇二(甲基)丙烯酸酯、胺基甲酸酯二(甲基)丙烯酸酯及三羥甲基丙烷二丙烯酸酯。Examples of bifunctional ethylenically unsaturated compounds not having an aromatic ring include alkylene glycol di(meth)acrylate, polyalkylene glycol di(meth)acrylate, and urethane. Di(meth)acrylate and trimethylolpropane diacrylate.
作為伸烷基二醇二(甲基)丙烯酸酯,例如可舉出三環癸二甲醇二丙烯酸酯(A-DCP,Shin-Nakamura Chemical Co., Ltd.)、三環癸二甲醇二甲基丙烯酸酯(DCP,Shin-Nakamura Chemical Co., Ltd.)、1,9-壬二醇二丙烯酸酯(A-NOD-N,Shin-Nakamura Chemical Co., Ltd.)、1,6-己二醇二丙烯酸酯(A-HD-N,Shin-Nakamura Chemical Co., Ltd.)、乙二醇二甲基丙烯酸酯、1,10-癸二醇二丙烯酸酯及新戊二醇二(甲基)丙烯酸酯。Examples of alkylene glycol di(meth)acrylates include tricyclodecanedimethanol diacrylate (A-DCP, Shin-Nakamura Chemical Co., Ltd.), tricyclodecanedimethanol dimethyl ester Acrylate (DCP, Shin-Nakamura Chemical Co., Ltd.), 1,9-nonanediol diacrylate (A-NOD-N, Shin-Nakamura Chemical Co., Ltd.), 1,6-hexanediol Alcohol diacrylate (A-HD-N, Shin-Nakamura Chemical Co., Ltd.), ethylene glycol dimethacrylate, 1,10-decanediol diacrylate and neopentyl glycol di(methyl) )Acrylate.
作為聚伸烷基二醇二(甲基)丙烯酸酯,例如可舉出聚乙二醇二(甲基)丙烯酸酯、二丙二醇二丙烯酸酯、三丙二醇二丙烯酸酯及聚丙二醇二(甲基)丙烯酸酯。Examples of polyalkylene glycol di(meth)acrylates include polyethylene glycol di(meth)acrylates, dipropylene glycol diacrylates, tripropylene glycol diacrylates, and polypropylene glycol di(meth)acrylates. Acrylate.
作為胺基甲酸酯二(甲基)丙烯酸酯,例如可舉出環氧丙烷改質之胺基甲酸酯二(甲基)丙烯酸酯,以及環氧乙烷和環氧丙烷改質之胺基甲酸酯二(甲基)丙烯酸酯。作為市售品,例如可舉出8UX-015A(Taisei Fine Chemical Co., Ltd.)、UA-32P(Shin-Nakamura Chemical Co., Ltd.)及UA-1100H(Shin-Nakamura Chemical Co., Ltd.)。Examples of urethane di(meth)acrylates include urethane di(meth)acrylates modified with propylene oxide, and amines modified with ethylene oxide and propylene oxide. Carbamate di(meth)acrylate. Examples of commercially available products include 8UX-015A (Taisei Fine Chemical Co., Ltd.), UA-32P (Shin-Nakamura Chemical Co., Ltd.), and UA-1100H (Shin-Nakamura Chemical Co., Ltd.) .) .
作為3官能以上的乙烯性不飽和化合物,例如可舉出二新戊四醇(三/四/五/六)(甲基)丙烯酸酯、新戊四醇(三/四)(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、二三羥甲基丙烷四(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、異三聚氰酸三(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯及該等之環氧烷改質物。在本揭示中,“(三/四/五/六)(甲基)丙烯酸酯”係包括三(甲基)丙烯酸酯、四(甲基)丙烯酸酯、五(甲基)丙烯酸酯及六(甲基)丙烯酸酯之概念。在本揭示中,“(三/四)(甲基)丙烯酸酯”係包括三(甲基)丙烯酸酯和四(甲基)丙烯酸酯之概念。Examples of the trifunctional or higher-functional ethylenically unsaturated compound include dipeotaerythritol (tri/tetra/penta/hexa) (meth)acrylate, neotaerythritol (tri/tetra) (meth)acrylic acid ester, trimethylolpropane tri(meth)acrylate, ditrimethylolpropane tetra(meth)acrylate, trimethylolethane tri(meth)acrylate, isocyanuric acid tris(meth)acrylate Meth)acrylates, glycerol tri(meth)acrylates and their alkylene oxide modifications. In the present disclosure, "(tri/tetra/penta/hexa)(meth)acrylate" includes tri(meth)acrylate, tetra(meth)acrylate, penta(meth)acrylate and hexa(meth)acrylate The concept of meth)acrylate. In the present disclosure, "(tri/tetra)(meth)acrylate" is a concept including tri(meth)acrylate and tetra(meth)acrylate.
作為3官能以上的乙烯性不飽和化合物的環氧烷改質物,可例舉己內酯改質(甲基)丙烯酸酯化合物(例如,Nippon Kayaku Co., Ltd.製造KAYARAD(登錄商標)DPCA-20和Shin-Nakamura Chemical Co., Ltd.製造A-9300-1CL)、環氧烷改質(甲基)丙烯酸酯化合物(例如,Nippon Kayaku Co., Ltd.製造KAYARAD RP-1040,Shin-Nakamura Chemical Co., Ltd.製造ATM-35E,Shin-Nakamura Chemical Co., Ltd.製造A-9300和DAICEL-ALLNEX LTD.製造EBECRYL(登錄商標) 135)、乙氧基化甘油三丙烯酸酯(例如,Shin-Nakamura Chemical Co., Ltd.製造A-GLY-9E)、ARONIX(登錄商標)TO-2349(TOAGOSEI CO., LTD.)、ARONIX M-520(TOAGOSEI CO., LTD.)及ARONIX M-510(TOAGOSEI CO., LTD.)。As an alkylene oxide modified product of a trifunctional or more than trifunctional ethylenically unsaturated compound, a caprolactone modified (meth)acrylate compound (for example, KAYARAD (registered trademark) DPCA- manufactured by Nippon Kayaku Co., Ltd. 20 and Shin-Nakamura Chemical Co., Ltd. A-9300-1CL), alkylene oxide modified (meth)acrylate compound (for example, Nippon Kayaku Co., Ltd. KAYARAD RP-1040, Shin-Nakamura Chemical Co., Ltd. manufactures ATM-35E, Shin-Nakamura Chemical Co., Ltd. manufactures A-9300, and DAICEL-ALLNEX LTD. manufactures EBECRYL (registered trademark) 135), ethoxylated glycerol triacrylate (for example, Shin-Nakamura Chemical Co., Ltd. manufactures A-GLY-9E), ARONIX (registered trademark) TO-2349 (TOAGOSEI CO., LTD.), ARONIX M-520 (TOAGOSEI CO., LTD.) and ARONIX M- 510 (TOAGOSEI CO., LTD.).
作為除了聚合性化合物B1以外的聚合性化合物B,亦可舉出具有在日本特開2004-239942號公報的0025段~0030段中記載之酸基之聚合性化合物。As the polymerizable compound B other than the polymerizable compound B1, a polymerizable compound having an acid group described in paragraphs 0025 to 0030 of Japanese Patent Laid-Open No. 2004-239942 can also be mentioned.
在某一實施形態中,負型感光性樹脂層N為包含聚合性化合物B1和3官能以上的乙烯性不飽和化合物為較佳,包含聚合性化合物B1和2種以上3官能以上的乙烯性不飽和化合物為更較佳。在上述實施形態中,聚合性化合物B1與3官能以上的乙烯性不飽和化合物之質量比([聚合性化合物B1的總質量]:[3官能以上的乙烯性不飽和化合物的總重量]為1:1~5:1為較佳,1.2:1~4:1為更佳,1.5:1~3:1為特佳。In one embodiment, the negative photosensitive resin layer N preferably contains the polymerizable compound B1 and a trifunctional or more ethylenically unsaturated compound, and contains the polymerizable compound B1 and two or more trifunctional or more ethylenically unsaturated compounds. Saturated compounds are more preferred. In the above-mentioned embodiment, the mass ratio of the polymerizable compound B1 to the trifunctional or higher functional ethylenically unsaturated compound ([total mass of the polymerizable compound B1]: [total weight of the trifunctional or higher functional ethylenically unsaturated compound] is 1 : 1 to 5: 1 is better, 1.2: 1 to 4: 1 is better, and 1.5: 1 to 3: 1 is particularly good.
聚合性化合物B的重量平均分子量(Mw)為200~3,000為較佳,280~2,200為更佳,300~2,200為特佳。The weight average molecular weight (Mw) of the polymerizable compound B is preferably 200 to 3,000, more preferably 280 to 2,200, and particularly preferably 300 to 2,200.
負型感光性樹脂層N可以單獨包含1種聚合性化合物B,亦可以包含2種以上聚合性化合物B。The negative photosensitive resin layer N may contain one type of polymerizable compound B alone, or two or more types of polymerizable compounds B may be contained.
相對於負型感光性樹脂層N的總質量,負型感光性樹脂層N中之聚合性化合物B的含有比例為10質量%〜70質量%為較佳,20質量%〜60質量%為更佳,20質量%〜50質量%為特佳。With respect to the total mass of the negative photosensitive resin layer N, the content ratio of the polymerizable compound B in the negative photosensitive resin layer N is preferably 10% by mass to 70% by mass, more preferably 20% by mass to 60% by mass Preferably, 20% by mass to 50% by mass is particularly preferred.
-多官能環氧樹脂- 從作為所獲得之圖案2的永久膜的強度及耐久性的觀點考慮,負型感光性樹脂層N包含多官能環氧樹脂為較佳,包含多官能環氧樹脂、含羥基之化合物及光陽離子聚合起始劑為更佳。 作為多官能環氧樹脂,例如可舉出在一個分子中至少具有2個氧矽烷基之環氧化合物、在一個分子中至少包含2個在β位上具有烷基之環氧基之環氧化合物等。-Multifunctional epoxy resin- From the viewpoint of strength and durability as a permanent film of the pattern 2 obtained, it is preferable that the negative photosensitive resin layer N contains a polyfunctional epoxy resin, including a polyfunctional epoxy resin, a hydroxyl group-containing compound, and a photocation. A polymerization initiator is more preferable. Examples of polyfunctional epoxy resins include epoxy compounds having at least two oxysilyl groups in one molecule, and epoxy compounds having at least two epoxy groups having an alkyl group at the β-position in one molecule. Wait.
作為在上述一個分子中至少具有2個氧矽烷基之環氧化合物,例如可舉出雙酚F型環氧樹脂(Epotohto YDF-170、TOHTO Chemical Industry Co.,Ltd.製造)、聯二甲酚型或雙酚型環氧樹脂(「YX4000、Japan Epoxy Resins Co.,Ltd.製造”等)或該等之混合物、具有異氰酸骨架等之雜環式環氧樹脂(“TEPIC、Nissan Chemical Industries,LTD.製造”、“Araldite PT810、Huntsman International LLC.製造”等)、雙酚A型環氧樹脂、酚醛清漆型環氧樹脂、雙酚F型環氧樹脂、氫化雙酚A型環氧樹脂、雙酚S型環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、鹵化環氧樹脂(例如低溴化環氧樹脂、高鹵化環氧樹脂、溴化苯酚酚醛清漆型環氧樹脂等)、含烯丙基之雙酚A型環氧樹脂、三酚甲烷型環氧樹脂、二苯基二甲醇型環氧樹脂、苯酚聯伸苯基型環氧樹脂、二環戊二烯型環氧樹脂(“HP-7200、HP-7200H;DIC CORPORATION製造”等)、環氧丙基胺型環氧樹脂(二胺基二苯基甲烷型環氧樹脂、二環氧丙基苯胺、三環氧丙基胺基苯酚等)、環氧丙酯型環氧樹脂(鄰苯二甲酸二環氧丙酯、己二酸二環氧丙酯、六氫鄰苯二甲酸二環氧丙酯、二聚物酸二環氧丙酯等)乙內醯脲型環氧樹脂、脂環式環氧樹脂(3,4-環氧環己基甲基-3’,4’-環氧環己烷羧酸酯、雙(3,4-環氧環己基甲基)己二酸酯、二環戊二烯二環氧化物、“GT-300、GT-400、ZEHPE3150;Daicel Corporation製造”等、)、醯亞胺型脂環式環氧樹脂、三羥基苯基甲烷型環氧樹脂、雙酚A酚醛清漆型環氧樹脂、四酚基乙烷(tetraphenylol ethane)型環氧樹脂、環氧丙基鄰苯二甲酸樹脂、四環氧丙基二甲苯甲醯基乙烷樹脂、含萘基之環氧樹脂(萘酚芳烷基(biphenyl aralkyl)型環氧樹脂、萘酚酚醛清漆型環氧樹脂、4官能萘型環氧樹脂、作為市售品,“ESN-190,ESN-360; NIPPON STEEL & SUMIKIN CHEMICAL Co.,Ltd.製造”、“HP-4032,EXA-4750,EXA-4700;DIC CORPORATION製造”等)、藉由苯酚化合物與二乙烯基苯或二環戊二烯等二烯烴化合物的加成反應獲得之多酚化合物與表氯醇的反應物、將4-乙烯基環己烯-1-氧化物的開環聚合物用過乙酸等進行環氧化者、雙酚A型環氧樹脂、8官能雙酚A酚醛清漆型環氧樹脂(例如Resolution Performance Products LLC製造 EPON SU-8)、藉由雙酚F型環氧樹脂的醇性羥基與表氯醇的反應獲得之環氧樹脂(例如Nippon Kayaku Co.,Ltd.製造 NER-7604)、藉由雙酚A型環氧樹脂的醇性羥基與表氯醇的反應獲得之環氧樹脂(例如Nippon Kayaku Co.,Ltd.製造 NER-1302)、鄰甲酚酚醛清漆型環氧樹脂(例如Nippon Kayaku Co.,Ltd.製造 EOCN4400)、使由二(甲氧基甲基苯基)與苯酚進行反應而獲得之樹脂的酚性羥基與表氯醇進行反應而獲得之聯苯苯酚酚醛清漆型環氧樹脂(例如Nippon Kayaku Co.,Ltd.製造 NC-3000H)、具有環狀含磷結構之環氧樹脂、α-甲基二苯乙烯型液晶環氧樹脂、二苯甲醯氧基苯型液晶環氧樹脂、偶氮苯基型液晶環氧樹脂、甲亞胺苯基型液晶環氧樹脂、雙萘基型液晶環氧樹脂、𠯤型環氧樹脂、環氧丙基甲基丙烯酸酯共聚合系環氧樹脂(“CP-50S,CP-50M;Nippon Oil & Fats GmbH製造”等)、環己基順丁烯二醯亞胺與環氧丙基甲基丙烯酸酯的共聚合環氧樹脂、雙(環氧丙氧基苯基)茀型環氧樹脂、雙(環氧丙氧基苯基)金剛烷型環氧樹脂等。該等可以單獨使用1種,亦可以併用2種以上。Examples of the epoxy compound having at least two oxysilyl groups in the above-mentioned one molecule include bisphenol F-type epoxy resin (Epotohto YDF-170, manufactured by TOHTO Chemical Industry Co., Ltd.), bixylenol type or bisphenol type epoxy resin (“YX4000, manufactured by Japan Epoxy Resins Co., Ltd.”, etc.) or mixtures of these, heterocyclic epoxy resins with isocyanate skeleton, etc. (“TEPIC, Nissan Chemical Industries , LTD.”, “Araldite PT810, manufactured by Huntsman International LLC.”, etc.), bisphenol A type epoxy resin, novolak type epoxy resin, bisphenol F type epoxy resin, hydrogenated bisphenol A type epoxy resin , bisphenol S type epoxy resin, phenol novolak type epoxy resin, cresol novolak type epoxy resin, halogenated epoxy resin (such as low brominated epoxy resin, high halogenated epoxy resin, brominated phenol novolac type epoxy resin type epoxy resin, etc.), allyl-containing bisphenol A type epoxy resin, trisphenol methane type epoxy resin, diphenyl dimethanol type epoxy resin, phenol co-extended phenyl type epoxy resin, bicyclic epoxy resin Pentadiene-type epoxy resins (“HP-7200, HP-7200H; manufactured by DIC CORPORATION,” etc.), glycidylamine-type epoxy resins (diaminodiphenylmethane-type epoxy resins, diglycidyl aniline, triglycidylaminophenol, etc.), glycidyl ester type epoxy resin (diglycidyl phthalate, diglycidyl adipate, hexahydrophthalate bicyclic Oxypropyl ester, dimer acid diglycidyl ester, etc.) hydantoin type epoxy resin, alicyclic epoxy resin (3,4-epoxycyclohexylmethyl-3',4'-epoxy Cyclohexanecarboxylate, bis(3,4-epoxycyclohexylmethyl) adipate, dicyclopentadiene diepoxide, "GT-300, GT-400, ZEHPE3150; manufactured by Daicel Corporation" etc.,), imide type alicyclic epoxy resin, trihydroxyphenylmethane type epoxy resin, bisphenol A novolak type epoxy resin, tetraphenylol ethane type epoxy resin, cyclic epoxy resin Oxypropyl phthalic acid resin, tetraglycidyl xylene glycol ethane resin, epoxy resin containing naphthyl group (biphenyl aralkyl type epoxy resin, naphthol novolac type) Epoxy resin, tetrafunctional naphthalene type epoxy resin, commercially available, "ESN-190, ESN-360; manufactured by NIPPON STEEL & SUMIKIN CHEMICAL Co., Ltd.", "HP-4032, EXA-4750, EXA- 4700; manufactured by DIC CORPORATION, etc.), by phenol compounds and diolefin compounds such as divinylbenzene or dicyclopentadiene The reaction product of the polyphenol compound and epichlorohydrin obtained by the addition reaction of Resin, 8-functional bisphenol A novolak type epoxy resin (eg EPON SU-8 manufactured by Resolution Performance Products LLC), epoxy resin obtained by reaction of alcoholic hydroxyl group of bisphenol F type epoxy resin with epichlorohydrin (eg NER-7604 manufactured by Nippon Kayaku Co., Ltd.), epoxy resin obtained by the reaction of the alcoholic hydroxyl group of bisphenol A epoxy resin with epichlorohydrin (eg NER manufactured by Nippon Kayaku Co., Ltd.) -1302), o-cresol novolak-type epoxy resins (for example, EOCN4400 manufactured by Nippon Kayaku Co., Ltd.), phenolic hydroxyl groups of resins obtained by reacting bis(methoxymethylphenyl) with phenol Biphenylphenol novolak type epoxy resin obtained by reacting with epichlorohydrin (such as NC-3000H manufactured by Nippon Kayaku Co., Ltd.), epoxy resin with cyclic phosphorus-containing structure, α-methyldiphenyl Vinyl type liquid crystal epoxy resin, dibenzoyloxybenzene type liquid crystal epoxy resin, azophenyl type liquid crystal epoxy resin, azidophenyl type liquid crystal epoxy resin, double naphthyl type liquid crystal epoxy resin, 𠯤 type epoxy resin, glycidyl methacrylate copolymer epoxy resin ("CP-50S, CP-50M; manufactured by Nippon Oil & Fats GmbH", etc.), cyclohexylmaleimide and Copolymerized epoxy resin of glycidyl methacrylate, bis (glycidoxy phenyl) phenylene epoxy resin, bis (glycidoxy phenyl) adamantane epoxy resin, etc. These may be used individually by 1 type, and may use 2 or more types together.
又,除了在一個分子中至少具有2個氧矽烷基之上述環氧化合物以外,能夠使用在一個分子中至少包含2個在β位上具有烷基之環氧基之環氧化合物,包含β位被烷基取代之環氧基(更具體而言,β-烷基取代環氧丙基等)之化合物為特佳。 至少包含在上述β位上具有烷基之環氧基之環氧化合物中,在一個分子中所包含之2個以上的環氧基的全部可以為β-烷基取代環氧丙基,亦可以為至少1個環氧基為β-烷基取代環氧丙基。In addition to the above-mentioned epoxy compounds having at least two oxysilyl groups in one molecule, epoxy compounds containing at least two epoxy groups having an alkyl group at the β-position in one molecule can be used, including those at the β-position. Compounds of epoxy groups substituted with alkyl groups (more specifically, β-alkyl substituted glycidyl groups, etc.) are particularly preferred. In the epoxy compound containing at least an epoxy group having an alkyl group at the β-position, all of the two or more epoxy groups contained in one molecule may be a β-alkyl-substituted glycidyl group, or may be where at least one epoxy group is a β-alkyl substituted glycidyl group.
作為上述氧環丁烷化合物,例如可舉出在一個分子內至少具有2個氧環丁烷基之氧環丁烷化合物。 具體而言,例如可舉出雙[(3-甲基-3-氧環丁烷基甲氧基)甲基]醚、雙[(3-乙基-3-氧環丁烷基甲氧基)甲基]醚、1,4-雙[(3-甲基-3-氧環丁烷基甲氧基)甲基]苯、1,4-雙[(3-乙基-3-氧環丁烷基甲氧基)甲基]苯、(3-甲基-3-氧環丁烷基)丙烯酸甲酯、(3-乙基-3-氧環丁烷基)丙烯酸甲酯、(3-甲基-3-氧環丁烷基)甲基丙烯酸甲酯、(3-乙基-3-氧環丁烷基)甲基丙烯酸甲酯或該等寡聚物或者除了共聚物等多官能氧環丁烷類以外具有氧環丁烷基之化合物與具有酚醛清漆樹脂、聚(對羥基苯乙烯)、卡多型雙酚類、杯芳烴類、間苯二酚杯芳烴類、倍半矽氧烷等具有羥基之樹脂等的醚化合物,此外,亦可舉出具有氧環丁烷環之不飽和單體與(甲基)丙烯酸烷基酯的共聚物等。As said oxetane compound, the oxetane compound which has at least two oxetane groups in one molecule is mentioned, for example. Specifically, for example, bis[(3-methyl-3-oxetanylmethoxy)methyl]ether, bis[(3-ethyl-3-oxetanylmethoxy) ) methyl] ether, 1,4-bis[(3-methyl-3-oxetanylmethoxy)methyl]benzene, 1,4-bis[(3-ethyl-3-oxo) Butylmethoxy)methyl]benzene, methyl (3-methyl-3-oxetanyl)acrylate, methyl (3-ethyl-3-oxetanyl)acrylate, (3 - methyl-3-oxetanyl) methyl methacrylate, (3-ethyl-3-oxetanyl) methyl methacrylate or such oligomers or polyfunctional except copolymers Compounds with oxetane groups other than oxetanes and novolak resins, poly(p-hydroxystyrene), cardo-type bisphenols, calixarenes, resorcinol calixarene, sesquisilicon Ether compounds such as resins having hydroxyl groups such as oxanes, and copolymers of unsaturated monomers having oxetane rings and alkyl (meth)acrylates, etc. can also be used.
作為環氧樹脂,若在一個分子中具有2個以上環氧基之環氧樹脂,則亦能夠使用任何環氧樹脂,但是如獲得充分的硬化速度那樣,環氧樹脂的環氧當量為100g/當量~500g/當量為較佳,100g/當量~300g/當量為更佳。另外,在此所指之環氧當量係指藉由依據JIS K-7236之方法進行測量之值。 又,作為環氧樹脂的種類,能夠使用環氧丙醚型、環氧丙酯型、環氧丙基胺型、脂環型等,但是從液保存穩定性良好考慮,環氧丙醚型、環氧丙酯型為較佳,環氧丙醚型為最佳。 又,從顯影性的方面考慮,環氧樹脂在常溫(25℃)下為液狀為較佳,25℃下的黏度為5,000mPa・s以下為更佳,1,000mPa・s以下為更佳。該等環氧樹脂能夠單獨使用或者混合使用2種以上。 作為如上述的環氧樹脂的具體例,可舉出作為環氧丙醚型的山梨糖醇聚環氧丙醚、聚甘油聚環氧丙醚、新戊四醇聚環氧丙醚、二甘油聚環氧丙醚、甘油聚環氧丙醚、三羥甲基丙烷聚環氧丙醚、間苯二酚三𠯤二環氧丙醚、新戊二醇二環氧丙醚、1,4-丁二醇二環氧丙醚、1,6-己二醇二環氧丙醚、乙二醇二環氧丙醚、聚乙二醇二環氧丙醚、丙二醇二環氧丙醚及聚丙二醇二環氧丙醚,又,可舉出作為環氧丙酯型的鄰苯二甲酸二環氧丙酯、四氫鄰苯二甲酸二環氧丙酯及六氫鄰苯二甲酸二環氧丙酯。As the epoxy resin, any epoxy resin can be used as long as it has two or more epoxy groups in one molecule, but the epoxy equivalent of the epoxy resin is 100 g/g in order to obtain a sufficient curing rate. The equivalent to 500 g/equivalent is preferable, and the more preferable is 100 g/equivalent to 300 g/equivalent. In addition, the epoxy equivalent mentioned here means the value measured by the method based on JIS K-7236. In addition, as the type of epoxy resin, glycidyl ether type, glycidyl ester type, glycidylamine type, alicyclic type, etc. can be used, but from the viewpoint of good liquid storage stability, glycidyl ether type, The glycidyl ester type is preferred, and the glycidyl ether type is the most preferred. Furthermore, from the viewpoint of developability, the epoxy resin is preferably liquid at room temperature (25°C), and the viscosity at 25°C is more preferably 5,000 mPa·s or less, more preferably 1,000 mPa·s or less. These epoxy resins can be used alone or in combination of two or more. Specific examples of the above epoxy resins include glycidyl ether type sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, neotaerythritol polyglycidyl ether, and diglycerin. Polyglycidyl ether, glycerin polyglycidyl ether, trimethylolpropane polyglycidyl ether, resorcinol triglycidyl ether, neopentyl glycol diglycidyl ether, 1,4- Butylene Glycol Diglycidyl Ether, 1,6-Hexanediol Diglycidyl Ether, Ethylene Glycol Diglycidyl Ether, Polyethylene Glycol Diglycidyl Ether, Propylene Glycol Diglycidyl Ether and Polypropylene Glycol Diglycidyl ether, and, as glycidyl ester type, diglycidyl phthalate, diglycidyl tetrahydrophthalate, and diglycidyl hexahydrophthalate are exemplified. ester.
負型感光性樹脂層N可以單獨包含1種多官能環氧樹脂或亦可以包含2種以上的多官能環氧樹脂。 負型感光性樹脂層N中的多官能環氧樹脂的含有比例相對於負型感光性樹脂層N的總質量為10質量%~90質量%為較佳,20質量%~70質量%為更佳。The negative photosensitive resin layer N may contain one type of polyfunctional epoxy resin alone, or may contain two or more types of polyfunctional epoxy resins. The content ratio of the polyfunctional epoxy resin in the negative photosensitive resin layer N is preferably 10% by mass to 90% by mass, more preferably 20% by mass to 70% by mass with respect to the total mass of the negative photosensitive resin layer N. good.
-含羥基之化合物- 從作為所獲得之圖案2的永久膜的強度及耐久性的觀點考慮,負型感光性樹脂層N包含含羥基之化合物為較佳。 含羥基之化合物能夠適當使用多元醇化合物或苯酚系化合物。 多元醇化合物包含在酸觸媒的影響下與環氧樹脂中的環氧基進行反應之羥基,並且作為反應性稀釋劑而發揮作用。尤其包含聚己內酯多元醇為較佳。藉由包含聚己內酯多元醇,塗佈樹脂組成物之後,依據需要乾燥溶劑分而獲得之乾燥塗膜會軟化,因此能夠避免在製造積層體時的應力引發,降低收縮,從而能夠防止作為永久膜之樹脂圖案2的龜裂。-hydroxyl-containing compounds- From the viewpoint of the strength and durability of the permanent film of the obtained pattern 2, it is preferable that the negative photosensitive resin layer N contains a hydroxyl group-containing compound. As the hydroxyl group-containing compound, a polyol compound or a phenol-based compound can be appropriately used. The polyol compound contains a hydroxyl group that reacts with epoxy groups in the epoxy resin under the influence of an acid catalyst, and functions as a reactive diluent. In particular, it is preferable to contain polycaprolactone polyol. By containing polycaprolactone polyol, after coating the resin composition, the dry coating film obtained by drying the solvent content as needed will soften, so that stress during the production of the laminate can be avoided, shrinkage can be reduced, and the Cracks of the resin pattern 2 of the permanent film.
作為多元醇化合物,能夠使用市售的聚酯多元醇。作為具體例,可舉出分子量為530且OH值(亦稱為“羥基值”。)為210mgKOH/g之“PLACCEL 205”、分子量為1,000且OH值為110mgKOH/g之“PLACCEL 210”、分子量為2,000且OH值為56mgKOH/g之“PLACCEL 220”(均為產品名、Daicel Corporation製造)或分子量為550且OH值為204mgKOH/g之“Capa2054”、分子量為1,000且OH值為112mgKOH/g之“Capa2100”、分子量2,000且OH值為56mgKOH/g之“Capa2200”(均為產品名、Perstorp公司製造)。 又,作為苯酚系化合物,例如可舉出苯酚酚醛清漆樹脂、甲酚酚醛清漆樹脂、多官能雙酚A酚醛清漆樹脂、聯苯苯酚酚醛清漆樹脂、具有三羥基苯基甲烷骨架之酚樹脂、具有萜烯二苯酚骨架之酚樹脂、將雙酚A或雙酚F等各種苯酚作為原料之酚樹脂等。 含羥基之化合物的較佳之含羥基之化合物的羥基值為90mgKOH/g~300mgKOH/g為較佳,100mgKOH/g~250mgKOH/g為更佳。含該羥基之化合物可以單獨使用或亦可以併用2種以上。As the polyol compound, commercially available polyester polyols can be used. Specific examples include "PLACCEL 205" having a molecular weight of 530 and an OH value (also referred to as "hydroxyl value") of 210 mgKOH/g, "PLACCEL 210" having a molecular weight of 1,000 and an OH value of 110 mgKOH/g, and molecular weight "PLACCEL 220" (both product names, manufactured by Daicel Corporation) with 2,000 and OH value of 56 mgKOH/g or "Capa2054" with molecular weight of 550 and OH value of 204 mgKOH/g, molecular weight of 1,000 and OH value of 112 mgKOH/g "Capa2100", "Capa2200" with a molecular weight of 2,000 and an OH value of 56 mgKOH/g (all are product names, manufactured by Perstorp). Moreover, as a phenol type compound, for example, a phenol novolak resin, a cresol novolak resin, a polyfunctional bisphenol A novolak resin, a biphenol novolak resin, a phenol resin having a trihydroxyphenylmethane skeleton, a Phenol resins having a terpene diphenol skeleton, phenol resins using various phenols such as bisphenol A and bisphenol F as raw materials, and the like. The preferred hydroxyl value of the hydroxyl group-containing compound is preferably 90 mgKOH/g to 300 mgKOH/g, more preferably 100 mgKOH/g to 250 mgKOH/g. The hydroxyl group-containing compound may be used alone or in combination of two or more.
負型感光性樹脂層N可以包含單獨1種含羥基之化合物或亦可以包含2種以上的含羥基之化合物。 負型感光性樹脂層N中的含羥基之化合物的含有比例相對於負型感光性樹脂層N的總質量為1質量%~35質量%為較佳,5質量%~25質%為更佳。The negative photosensitive resin layer N may contain a single hydroxyl group-containing compound, or may contain two or more hydroxyl group-containing compounds. The content ratio of the hydroxyl group-containing compound in the negative photosensitive resin layer N is preferably 1% by mass to 35% by mass, more preferably 5% by mass to 25% by mass relative to the total mass of the negative photosensitive resin layer N .
-光聚合起始劑- 負型感光性樹脂層N包含光聚合起始劑為較佳。光聚合起始劑為接收光化射線(例如,紫外線,可見光線及X射線)而起始聚合性化合物(例如,聚合性化合物B)的聚合之化合物。-Photopolymerization initiator- It is preferable that the negative photosensitive resin layer N contains a photopolymerization initiator. The photopolymerization initiator is a compound that receives actinic rays (eg, ultraviolet rays, visible rays, and X rays) to initiate polymerization of a polymerizable compound (eg, polymerizable compound B).
作為聚合起始劑沒有限制,能夠使用公知的光聚合起始劑。作為光聚合起始劑,例如可舉出光自由基聚合起始劑和光陽離子聚合起始劑,從硬化性的觀點考慮,光自由基聚合起始劑為較佳。 又,從作為所獲得之樹脂圖案2的永久膜的強度及耐久性的觀點考慮,負型感光性樹脂層N包含光陽離子聚合起始劑為較佳。The polymerization initiator is not limited, and known photopolymerization initiators can be used. As a photopolymerization initiator, a photoradical polymerization initiator and a photocationic polymerization initiator are mentioned, for example, From the viewpoint of curability, a photoradical polymerization initiator is preferable. Moreover, it is preferable that the negative photosensitive resin layer N contains a photocationic polymerization initiator from a viewpoint of the intensity|strength and durability as a permanent film of the resin pattern 2 obtained.
作為光自由基聚合起始劑,例如可舉出具有肟酯結構之光聚合起始劑、具有α-胺基烷基苯酮結構之光聚合起始劑,具有α-羥烷基苯酮結構之光聚合起始劑、具有醯基氧化膦結構之光聚合起始劑以及具有N-苯基甘胺酸結構之光聚合起始劑。Examples of the photoradical polymerization initiator include photopolymerization initiators having an oxime ester structure, photopolymerization initiators having an α-aminoalkylphenone structure, and photopolymerization initiators having an α-hydroxyalkylphenone structure. The photopolymerization initiator, the photopolymerization initiator with the acyl phosphine oxide structure, and the photopolymerization initiator with the N-phenylglycine structure.
從感光性、曝光部之可見性,未曝光部之可見性及解析度之觀點考慮,負型感光性樹脂層N作為光自由基聚合起始劑包含選自包括2,4,5-三芳基咪唑二聚體和2,4,5-三芳基咪唑二聚體的衍生物之群組中之至少一種為較佳。另外,2,4,5-三芳基咪唑二聚體及其衍生物中之2個2,4,5-三芳基咪唑結構可以相同,亦可以不同。From the viewpoint of photosensitivity, visibility of exposed parts, visibility and resolution of unexposed parts, the negative photosensitive resin layer N as a photo-radical polymerization initiator contains a group selected from the group consisting of 2,4,5-triaryl groups At least one of the group of derivatives of imidazole dimers and 2,4,5-triarylimidazole dimers is preferred. In addition, the two 2,4,5-triarylimidazole structures in the 2,4,5-triarylimidazole dimer and its derivatives may be the same or different.
作為2,4,5-三芳基咪唑二聚體的衍生物,例如可舉出2-(鄰氯苯基)-4,5-二苯基咪唑二聚體、2-(鄰氯苯基)-4,5-二(甲氧基苯基)咪唑二聚體、2-(鄰氟苯基)-4,5-二苯基咪唑二聚體、2-(鄰甲氧基苯基)-4,5-二苯基咪唑二聚體及2-(對甲氧基苯基)-4,5-二苯基咪唑二聚體。Examples of derivatives of 2,4,5-triarylimidazole dimer include 2-(o-chlorophenyl)-4,5-diphenylimidazole dimer, 2-(o-chlorophenyl) -4,5-bis(methoxyphenyl)imidazole dimer, 2-(o-fluorophenyl)-4,5-diphenylimidazole dimer, 2-(o-methoxyphenyl)- 4,5-diphenylimidazole dimer and 2-(p-methoxyphenyl)-4,5-diphenylimidazole dimer.
作為光自由基聚合起始劑,例如亦可舉出在日本特開2011-95716號公報的0031段~0042段及日本特開2015-14783號公報的0064段~0081段中記載之聚合起始劑。As the photo-radical polymerization initiator, for example, the polymerization initiators described in paragraphs 0031 to 0042 of JP-A-2011-95716 and paragraphs 0064-0081 of JP-A-2015-14783 can also be mentioned. agent.
作為光自由基聚合起始劑,例如可舉出二甲基胺基苯甲酸乙酯(DBE、CAS No.10287-53-3)、安息香甲基醚、茴香醚(p,p’-二甲氧基苄基)及二苯甲酮。Examples of photo-radical polymerization initiators include dimethylaminobenzoic acid ethyl ester (DBE, CAS No. 10287-53-3), benzoin methyl ether, and anisole (p,p'-dimethyl ether). oxybenzyl) and benzophenone.
作為光自由基聚合起始劑的市售品,例如可舉出TAZ-110(Midori Kagaku Co., Ltd.)、TAZ-111(Midori Kagaku Co., Ltd.)、1-[4-(苯硫基)]苯基-1,2-辛二酮-2-(鄰苯甲醯肟)(商品名:IRGACURE(登錄商標) OXE-01,BASF公司)、1-[9-乙基-6-(2-甲基苯甲醯)-9H-咔唑-3-基]乙二酮-1-(鄰乙醯肟)(商品名:IRGACURE OXE-02,BASF公司)、IRGACURE OXE-03(BASF公司)、IRGACURE OXE-04(BASF公司)、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎啉基)苯基]-1-丁酮(商品名:Omnirad 379EG,IGM Resins B.V.公司)、2-甲基-1-(4-甲基硫基苯基)-2-嗎啉代丙烷-1-酮(商品名:Omnirad 907,IGM Resins B.V.公司)、2-羥基-1-{4-[4-(2-羥基-2-甲基丙腈)苄基]苯基}-2-甲基丙烷-1-酮(商品名:Omnirad 127,IGM Resins B.V.公司)、2-苄基-2-二甲基胺基-1-(4-嗎啉代苯基)丁酮-1(商品名:Omnirad 369,IGM Resins B.V.公司)、2-羥基-2-甲基-1-苯基丙烷-1-酮(商品名:Omnirad 1173,IGM Resins B.V.公司)、1-羥基環己基苯基酮(商品名:Omnirad 184,IGM Resins B.V.公司)、2,2-二甲氧基-1,2-二苯基乙烷-1-酮(商品名:Omnirad 651,IGM Resins B.V.公司)、2,4,6-三甲基苯甲醯-二苯基氧化膦(商品名:Omnirad TPO H,IGM Resins B.V.公司)、雙(2,4,6-三甲基苯甲醯)苯基氧化膦(商品名:Omnirad 819,IGM Resins B.V.公司)、肟酯系光聚合起始劑(商品名:Lunar 6,DKSH Japan K.K.)、2,2’-雙(2-氯苯基)-4,4’,5,5’-四苯基-1,2’-聯咪唑(亦稱為2-(2-氯苯基)-4,5-二苯基咪唑二聚體,商品名:B-CIM,Hampford公司)以及2-(鄰氯苯基)-4,5-二苯基咪唑二聚體(商品名:BCTB,Tokyo Chemical Industry Co., Ltd.)。Commercially available products of the photo-radical polymerization initiator include, for example, TAZ-110 (Midori Kagaku Co., Ltd.), TAZ-111 (Midori Kagaku Co., Ltd.), 1-[4-(benzene) thio)]phenyl-1,2-octanedione-2-(o-benzoyloxime) (trade name: IRGACURE (registered trademark) OXE-01, BASF Corporation), 1-[9-ethyl-6 -(2-Methylbenzyl)-9H-carbazol-3-yl]ethanedione-1-(o-acetoxime) (trade name: IRGACURE OXE-02, BASF Corporation), IRGACURE OXE-03 ( BASF Corporation), IRGACURE OXE-04 (BASF Corporation), 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholinyl) Phenyl]-1-butanone (trade name: Omnirad 379EG, IGM Resins B.V.), 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one ( Trade name: Omnirad 907, IGM Resins B.V. Company), 2-hydroxy-1-{4-[4-(2-hydroxy-2-methylpropionitrile)benzyl]phenyl}-2-methylpropane-1 - Ketone (trade name: Omnirad 127, IGM Resins B.V. Company), 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)butanone-1 (trade name: Omnirad 369, IGM Resins B.V.), 2-hydroxy-2-methyl-1-phenylpropan-1-one (trade name: Omnirad 1173, IGM Resins B.V.), 1-hydroxycyclohexyl phenyl ketone (trade name: Omnirad 184, IGM Resins B.V. Company), 2,2-dimethoxy-1,2-diphenylethan-1-one (trade name: Omnirad 651, IGM Resins B.V. Company), 2,4,6-triphenylene Methylbenzyl-diphenylphosphine oxide (trade name: Omnirad TPO H, IGM Resins B.V.), bis(2,4,6-trimethylbenzyl)phenylphosphine oxide (trade name: Omnirad 819) , IGM Resins B.V. Company), oxime ester photopolymerization initiator (trade name: Lunar 6, DKSH Japan K.K.), 2,2'-bis(2-chlorophenyl)-4,4',5,5' - Tetraphenyl-1,2'-biimidazole (also known as 2-(2-chlorophenyl)-4,5-diphenylimidazole dimer, trade name: B-CIM, Hampford Corporation) and 2 -(o-Chlorophenyl)-4,5-diphenylimidazole dimer (trade name: BCTB, Tokyo C chemical Industry Co., Ltd.).
其中,作為光自由基聚合起始劑,包含選自包括2,4,5-三芳基咪唑二聚物及2,4,5-三芳基咪唑二聚物的衍生物之群組中之至少一種為較佳。Wherein, as a photo-radical polymerization initiator, at least one selected from the group consisting of 2,4,5-triarylimidazole dimer and derivatives of 2,4,5-triarylimidazole dimer is included is better.
光陽離子聚合起始劑(亦即,光酸產生劑)為受到紫外線、遠紫外線、KrF或ArF等準分子雷射、X射線、電子束等放射線的照射而產生陽離子並且其陽離子能夠成為聚合起始劑之化合物。 作為光陽離子聚合起始劑,對波長為300nm以上、較佳為對300〜450nm之光化射線敏感並產生酸之化合物為較佳。但是,光陽離子聚合起始劑的化學結構沒有限制。又,對於對波長為300nm以上的光化射線不直接敏感之光陽離子聚合起始劑,只要係藉由與增感劑併用而對波長為300nm以上的光化射線敏感並產生酸之化合物,則能夠與增感劑組合而較佳地使用。The photocationic polymerization initiator (that is, the photoacid generator) is irradiated by ultraviolet rays, extreme ultraviolet rays, excimer lasers such as KrF or ArF, X-rays, electron beams, etc. to generate cations, and the cations can become polymerization initiators. starter compound. As the photocationic polymerization initiator, a compound that is sensitive to actinic rays with a wavelength of 300 nm or more, preferably 300 to 450 nm, and generates an acid is preferable. However, the chemical structure of the photocationic polymerization initiator is not limited. In addition, as long as the photocationic polymerization initiator that is not directly sensitive to actinic rays with a wavelength of 300 nm or more is a compound that is sensitive to actinic rays with a wavelength of 300 nm or more and generates an acid by being used in combination with a sensitizer, the It can be preferably used in combination with a sensitizer.
作為光陽離子聚合起始劑,能夠舉出芳香族碘錯鹽或芳香族鋶錯鹽。 作為芳香族碘錯鹽的具體例,可舉出二苯基碘四(五氟苯基)硼酸鹽、二苯基碘六氟磷酸鹽、二苯基碘六氟銻酸鹽、二(4-壬基苯基)碘六氟磷酸鹽、甲苯基異丙苯基(cumyl)碘四(五氟苯基)硼酸鹽(Solvay, Ltd.製造、產品名 Roadsil PI2074)、二(4-三級丁基)碘三(三氟甲烷磺醯基)甲烷化物(BASF公司製造、產品名 CGI BBI-C1)等。又,作為芳香族鋶錯鹽的具體例,可較佳地使用4-噻吩基二苯基鋶鹽六氟銻酸鹽(San-Apro Ltd.製造、產品名 CPI-101A)、噻吩基二苯基鋶鹽三(五氟乙基)三氟磷酸鹽(San-Apro Ltd.製造、產品名 CPI-210S)、4-{4-(2-氯苯甲醯)苯硫基}苯基雙(4-氟苯基)鋶六氟銻酸鹽(ADEKA Corporation製造、產品名 SP-172)、含有4-噻吩基二苯基鋶鹽六氟銻酸鹽之芳香族鋶鹽六氟銻酸鹽的混合物(ACETO Corporate USA製造、產品名 CPI-6976)及三苯基鋶三(三氟甲烷磺醯基)甲烷化物(BASF公司製造、產品名 CGI TPS-C1)、三[4-(4-乙醯基苯基)磺醯基苯基]鋶三(三氟甲基磺醯基)甲基化物(BASF公司製造、產品名 GSID 26-1)、三[4-(4-乙醯基苯基)磺醯基苯基]鋶四(2,3,4,5,6-五氟苯基)硼酸鹽(BASF公司製造、產品名 IRGACURE PAG290)等。As a photocationic polymerization initiator, an aromatic iodonium zirconium salt or an aromatic zirconium zirconium salt can be mentioned. Specific examples of the aromatic iodonium salts include diphenyliodide tetrakis(pentafluorophenyl)borate, diphenyliodide hexafluorophosphate, diphenyliodide hexafluoroantimonate, bis(4- Nonylphenyl) iodine hexafluorophosphate, cumyl iodide tetrakis (pentafluorophenyl) borate (manufactured by Solvay, Ltd., product name Roadsil PI2074), bis(4-tertiary butane) base) iodine tris(trifluoromethanesulfonyl)methanide (manufactured by BASF, product name CGI BBI-C1) and the like. In addition, as a specific example of the aromatic zirconium salt, 4-thienyl diphenyl perylene salt hexafluoroantimonate (manufactured by San-Apro Ltd., product name CPI-101A), thienyl diphenyl hexafluoroantimonate can be preferably used Tris(pentafluoroethyl)trifluorophosphate (manufactured by San-Apro Ltd., product name CPI-210S), 4-{4-(2-chlorobenzyl)phenylthio}phenylbis( 4-Fluorophenyl) perylene hexafluoroantimonate (manufactured by ADEKA Corporation, product name SP-172), aromatic perylene salt hexafluoroantimonate containing 4-thienyldiphenyl perylene salt hexafluoroantimonate Mixture (manufactured by ACETO Corporate USA, product name CPI-6976) and triphenyl perylene tris(trifluoromethanesulfonyl) methane compound (manufactured by BASF Corporation, product name CGI TPS-C1), tris[4-(4-ethyl) Acylphenyl)sulfonylphenyl]perylium tris(trifluoromethylsulfonyl) methide (manufactured by BASF, product name GSID 26-1), tris[4-(4-acetylphenylphenyl) ) Sulfonylphenyl] peritetrakis (2,3,4,5,6-pentafluorophenyl) borate (manufactured by BASF, product name IRGACURE PAG290) and the like.
以上的光陽離子聚合起始劑中,從垂直矩形加工性及熱穩定性的觀點考慮,芳香族鋶錯鹽為較佳,4-{4-(2-氯苯甲醯)苯硫基}苯基雙(4-氟苯基)鋶六氟銻酸鹽、含有4-噻吩基二苯基鋶鹽六氟銻酸鹽之芳香族鋶鹽六氟銻酸鹽的混合物或三[4-(4-乙醯基苯基)磺醯基苯基]鋶四(2,3,4,5,6-五氟苯基)硼酸鹽為特佳。Among the above photocationic polymerization initiators, from the viewpoints of vertical rectangular processability and thermal stability, aromatic zirconium salts are preferred, and 4-{4-(2-chlorobenzyl)phenylthio}benzene bis(4-fluorophenyl) perylene hexafluoroantimonate, mixtures of aromatic perylene hexafluoroantimonates containing 4-thienyldiphenyl perylene hexafluoroantimonate, or tris[4-(4 -Acetylphenyl)sulfonylphenyl]perylium tetrakis(2,3,4,5,6-pentafluorophenyl)borate is particularly preferred.
又,光陽離子聚合起始劑為產生pKa為4以下之酸之光陽離子聚合起始劑為較佳,產生pKa為3以下之酸之光陽離子聚合起始劑為更佳,產生pKa為2以下之酸之光陽離子聚合起始劑為特佳。pKa的下限沒有限制。由光陽離子聚合起始劑產生之酸的pKa例如為-10.0以上為較佳。In addition, the photocationic polymerization initiator is preferably a photocationic polymerization initiator that generates an acid with a pKa of 4 or less, more preferably a photocationic polymerization initiator that generates an acid with a pKa of 3 or less, and a photocationic polymerization initiator that generates a pKa of 2 or less The acid photocationic polymerization initiator is particularly preferred. There is no limit to the lower limit of pKa. The pKa of the acid generated from the photocationic polymerization initiator is preferably -10.0 or more, for example.
作為光陽離子聚合起始劑,可舉出離子性光陽離子聚合起始劑和非離子性光陽離子聚合起始劑。As a photocationic polymerization initiator, an ionic photocationic polymerization initiator and a nonionic photocationic polymerization initiator are mentioned.
作為離子性光陽離子聚合起始劑,例如可舉出鎓鹽化合物(例如,二芳基錪鹽化合物和三芳基鋶鹽化合物)及四級銨鹽化合物。As an ionic photocationic polymerization initiator, an onium salt compound (for example, a diaryl iodonium salt compound and a triaryl perionium salt compound) and a quaternary ammonium salt compound are mentioned, for example.
作為離子性光陽離子聚合起始劑,亦可舉出在日本特開2014-85643號公報的0114段~0133段中記載之離子性光陽離子聚合起始劑。As the ionic photocationic polymerization initiator, the ionic photocationic polymerization initiators described in paragraphs 0114 to 0133 of JP-A No. 2014-85643 can also be mentioned.
作為非離子性光陽離子聚合起始劑,例如可舉出三氯甲基均三𠯤化合物、重氮甲烷化合物、醯亞胺磺酸鹽化合物及肟磺酸鹽化合物。作為三氯甲基均三𠯤化合物、重氮甲烷化合物及醯亞胺磺酸鹽化合物,例如可舉出在日本特開2011-221494號公報的0083段~0088段中記載之化合物。又,作為肟磺酸鹽化合物,例如可舉出在國際公開第2018/179640號的0084段~0088段中記載之化合物。As a nonionic photocationic polymerization initiator, a trichloromethyl mesityl compound, a diazomethane compound, an imine sulfonate compound, and an oxime sulfonate compound are mentioned, for example. Examples of the trichloromethyl mesitine compound, the diazomethane compound, and the imide sulfonate compound include the compounds described in paragraphs 0083 to 0088 of JP-A No. 2011-221494. Moreover, as an oxime sulfonate compound, the compound described in the paragraph 0084 - 0088 of International Publication No. WO 2018/179640 can be mentioned, for example.
負型感光性樹脂層N可以單獨包含1種光聚合起始劑,亦可以包含2種以上的光聚合起始劑。The negative photosensitive resin layer N may contain one type of photopolymerization initiator alone, or may contain two or more types of photopolymerization initiators.
相對於負型感光性樹脂層N的總質量,負型感光性樹脂層N中之光聚合起始劑的含有比例為0.01質量%以上為較佳,0.1質量%以上為更佳,1.0質量%以上為特佳。光聚合起始劑的含有比例的上限沒有限制。相對於負型感光性樹脂層N的總質量,光聚合起始劑的含有比例為10質量%以下為較佳,5質量%以下為更佳。With respect to the total mass of the negative photosensitive resin layer N, the content ratio of the photopolymerization initiator in the negative photosensitive resin layer N is preferably 0.01 mass % or more, more preferably 0.1 mass % or more, and 1.0 mass % The above are excellent. The upper limit of the content ratio of the photopolymerization initiator is not limited. With respect to the total mass of the negative photosensitive resin layer N, the content ratio of the photopolymerization initiator is preferably 10% by mass or less, and more preferably 5% by mass or less.
-金屬氧化抑制劑- 負型感光性樹脂層N包含金屬氧化抑制劑為較佳。 作為金屬氧化抑制劑,在分子內具有包含氮原子之芳香環之化合物為較佳。 又,作為金屬氧化抑制劑,包含上述氮原子之芳香環為選自包括咪唑環、三唑環、四唑環、噻二唑環及該等與其他芳香環的縮合環之群組中之至少一種環為較佳,包含上述氮原子之芳香環為咪唑環或咪唑環與其他芳香環的縮合環為更佳。 作為上述其他芳香環,可以為單環亦可以為雜環,但是單環為較佳,苯環或萘環為更佳,苯環為進一步較佳。 作為較佳之金屬氧化抑制劑,可較佳地例示咪唑、苯并咪唑、四唑、巰基噻二唑及苯并三唑,咪唑、苯并咪唑及苯并三唑為更佳。作為金屬氧化抑制劑,可以使用市售品,例如亦能夠較佳地使用包含苯并三唑之JOHOKU CHEMICAL CO.,LTD、BT120等。-Metal oxidation inhibitor- It is preferable that the negative photosensitive resin layer N contains a metal oxidation inhibitor. As a metal oxidation inhibitor, the compound which has an aromatic ring containing a nitrogen atom in a molecule|numerator is preferable. Furthermore, as the metal oxidation inhibitor, the aromatic ring containing the above-mentioned nitrogen atom is at least one selected from the group consisting of an imidazole ring, a triazole ring, a tetrazole ring, a thiadiazole ring, and these condensed rings with other aromatic rings One ring is preferred, and the aromatic ring containing the above nitrogen atom is an imidazole ring or a condensed ring of an imidazole ring and other aromatic rings, more preferably. The above-mentioned other aromatic ring may be a monocyclic ring or a heterocyclic ring, but a monocyclic ring is preferable, a benzene ring or a naphthalene ring is more preferable, and a benzene ring is even more preferable. As preferred metal oxidation inhibitors, imidazole, benzimidazole, tetrazole, mercaptothiadiazole and benzotriazole can be preferably exemplified, and imidazole, benzimidazole and benzotriazole are more preferred. As a metal oxidation inhibitor, a commercial item can be used, For example, JOHOKU CHEMICAL CO., LTD, BT120 etc. containing a benzotriazole can also be used suitably.
又,作為金屬氧化抑制劑,可較佳地舉出苯并三唑化合物或羧基苯并三唑化合物。 作為苯并三唑化合物,例如可舉出1,2,3-苯并三唑、1-氯-1,2,3-苯并三唑、雙(N-2-乙基己基)胺基亞甲基-1,2,3-苯并三唑、雙(N-2-乙基己基)胺基亞甲基-1,2,3-甲苯基三唑及雙(N-2-羥基乙基)胺基亞甲基-1,2,3-苯并三唑。 作為羧基苯并三唑化合物,例如可舉出4-羧基-1,2,3-苯并三唑、5-羧基-1,2,3-苯并三唑、N-(N,N-二-2-乙基己基)胺基亞甲基羧基苯并三唑、N-(N,N-二-2-羥基乙基)胺基亞甲基羧基苯并三唑及N-(N,N-二-2-乙基己基)胺基乙烯羧基苯并三唑。作為羧基苯并三唑化合物的市售品,例如可舉出CBT-1(JOHOKU CHEMICAL CO.,LTD)。Moreover, as a metal oxidation inhibitor, a benzotriazole compound or a carboxybenzotriazole compound is mentioned preferably. Examples of the benzotriazole compound include 1,2,3-benzotriazole, 1-chloro-1,2,3-benzotriazole, bis(N-2-ethylhexyl)aminoidene Methyl-1,2,3-benzotriazole, bis(N-2-ethylhexyl)aminomethylene-1,2,3-tolyltriazole and bis(N-2-hydroxyethyl) ) aminomethylene-1,2,3-benzotriazole. Examples of the carboxybenzotriazole compound include 4-carboxy-1,2,3-benzotriazole, 5-carboxy-1,2,3-benzotriazole, N-(N,N-di -2-Ethylhexyl)aminomethylenecarboxybenzotriazole, N-(N,N-di-2-hydroxyethyl)aminomethylenecarboxybenzotriazole and N-(N,N - Di-2-ethylhexyl)aminovinylcarboxybenzotriazole. As a commercial item of a carboxybenzotriazole compound, CBT-1 (JOHOKU CHEMICAL CO., LTD) is mentioned, for example.
負型感光性樹脂層N可以單獨包含1種金屬氧化抑制劑或亦可以包含2種以上的金屬氧化抑制劑。 又,金屬氧化抑制劑的含量相對於負型感光性樹脂層N的總質量為0.1質量%~20質量%為較佳,0.5質量%~10質量%為更佳,1質量%~5質量%為進一步較佳。The negative photosensitive resin layer N may contain one metal oxidation inhibitor alone, or may contain two or more metal oxidation inhibitors. Moreover, the content of the metal oxidation inhibitor is preferably 0.1 to 20 mass %, more preferably 0.5 to 10 mass %, and 1 to 5 mass % with respect to the total mass of the negative photosensitive resin layer N. for further better.
-任意成分- 負型感光性樹脂層N亦可以包含除了上述成分以外的成分(以下,有時稱為“任意成分”)。作為任意成分,例如可舉出色素、界面活性劑及除了上述成分以外的添加劑。-Any ingredient- The negative photosensitive resin layer N may contain components other than the above-mentioned components (hereinafter, sometimes referred to as "arbitrary components"). Examples of optional components include dyes, surfactants, and additives other than the above-mentioned components.
<<色素>> 從曝光部之可見性、未曝光部之可見性、顯影後之圖案可見性及解析度之觀點考慮,負型感光性樹脂層N包含顯色時的波長範圍400nm~780nm內的最大吸收波長為450nm以上且最大吸收波長藉由酸、鹼或自由基發生變化之色素(以下,有時稱為“色素NC”)為較佳。儘管詳細的機制尚不明確,但是藉由負型感光性樹脂層N包含色素NC,改善了與負型感光性樹脂層N相鄰之層的密接性,並且解析度更優異。<<Pigment>> From the viewpoints of visibility of exposed parts, visibility of unexposed parts, pattern visibility after development, and resolution, the negative photosensitive resin layer N has a maximum absorption wavelength in the wavelength range of 400 nm to 780 nm during color development: A dye (hereinafter, sometimes referred to as "dye NC") whose maximum absorption wavelength is changed by an acid, a base, or a radical of 450 nm or more is preferable. Although the detailed mechanism is not clear, by including the dye NC in the negative photosensitive resin layer N, the adhesiveness of the layer adjacent to the negative photosensitive resin layer N is improved, and the resolution is more excellent.
在本揭示中,關於色素而使用之術語“極大吸收波長藉由酸、鹼或自由基發生變化”亦可以表示處於顯色狀態之色素藉由酸、鹼或自由基而消色之態樣、處於消色之色素藉由酸、鹼或自由基而顯色之態樣、以及處於顯色狀態之色素變為其他色相的顯色狀態之態樣中之任一態樣。In the present disclosure, the term "the maximum absorption wavelength is changed by acid, alkali or free radical" used with respect to the pigment can also refer to the state in which the pigment in the color developing state is decolorized by acid, alkali or free radical, Any of the form in which the pigment in the decolorized state is developed by acid, alkali or free radical, and the form in which the pigment in the color developed state changes to the color developed state of another hue.
具體而言,色素NC可以為藉由曝光從消色狀態變化而顯色之化合物,亦可以為藉由曝光從顯色狀態變化而消色之化合物。在上述態樣中,色素NC亦可以為藉由因曝光產生之酸、鹼或自由基的作用而使得顯色或消色狀態變化之色素。又,色素NC亦可以為藉由因曝光產生之酸、鹼或自由基而使得負型感光性樹脂層N內的狀態(例如pH)變化,從而使得顯色或消色狀態變化之色素。另一方面,色素NC亦可以為不經過曝光而直接受到酸、鹼或自由基作為刺激,從而使得顯色或消色狀態變化之色素。Specifically, the coloring matter NC may be a compound that changes color from a decolorized state by exposure to light, or a compound that changes color from a color-developed state to light exposure and decolorizes. In the above-mentioned aspect, the dye NC may be a dye whose color development or decolorization state is changed by the action of acid, alkali or radical generated by exposure. In addition, the coloring matter NC may be a coloring matter that changes the state (eg, pH) in the negative photosensitive resin layer N by acid, alkali, or radical generated by exposure, thereby changing the color development or decolorization state. On the other hand, the pigment NC can also be directly stimulated by acid, alkali or free radical without exposure, thereby changing the color development or decolorization state.
從曝光部之可見性,未暴光部之可見性及解析度之觀點考慮,色素NC為最大吸收波長藉由酸或自由基發生變化之色素為較佳,最大吸收波長藉由自由基發生變化之色素為更佳。From the viewpoints of the visibility of the exposed part and the visibility and resolution of the unexposed part, it is preferable that the dye NC is a dye whose maximum absorption wavelength is changed by acid or radicals, and the maximum absorption wavelength is changed by radicals. Pigment is better.
從曝光部之可見性、未曝光部之可見性及解析度之觀點考慮,負型感光性樹脂層N作為色素NC包含最大吸收波長藉由自由基發生變化之色素和光自由基聚合起始劑兩者為較佳。From the viewpoint of the visibility of the exposed part, the visibility of the unexposed part, and the resolution, the negative photosensitive resin layer N contains, as the dye NC, both a dye whose maximum absorption wavelength is changed by a radical, and a photo-radical polymerization initiator. is better.
從曝光部之可見性、未曝光部之可見性之觀點考慮,色素NC為藉由酸、鹼或自由基顯色之色素為較佳。From the viewpoint of the visibility of the exposed part and the visibility of the unexposed part, it is preferable that the coloring matter NC is a coloring matter developed by an acid, a base, or a radical.
作為色素NC的顯色機構之一例,可舉出藉由曝光包含光自由基聚合起始劑、光陽離子聚合起始劑(亦即,光酸產生劑)或光鹼產生劑之負型感光性樹脂層N,由光自由基聚合起始劑、光陽離子聚合起始劑或光鹼產生劑產生之自由基、酸或鹼使自由基反應性色素、酸反應性色素或鹼反應性色素(例如無色色素)顯色之態樣。As an example of the color-developing mechanism of the dye NC, a negative-type photosensitivity including a photoradical polymerization initiator, a photocationic polymerization initiator (that is, a photoacid generator), or a photobase generator by exposure to light is exemplified The resin layer N is a radical-reactive dye, an acid-reactive dye, or a base-reactive dye (eg Colorless pigments) the state of color development.
從曝光部之可見性及未曝光部之可見性之觀點考慮,在色素NC中,顯色時的波長範圍400nm~780nm內的極大吸收波長為550nm以上為較佳,550nm~700nm為更佳,550~650nm為特佳。From the viewpoint of the visibility of the exposed part and the visibility of the unexposed part, in the dye NC, the maximum absorption wavelength in the wavelength range of 400 nm to 780 nm during color development is preferably 550 nm or more, more preferably 550 nm to 700 nm, 550 to 650 nm is particularly preferred.
又,色素NC亦可以具有1個或2個以上的顯色時的波長範圍400nm~780nm內的極大吸收波長。當色素NC具有2個以上的顯色時的波長範圍400nm~780nm內的極大吸收波長時,2個以上的極大吸收波長中吸光度最高的極大吸收波長為450nm以上即可。In addition, the dye NC may have one or two or more maximum absorption wavelengths within the wavelength range of 400 nm to 780 nm at the time of color development. When the dye NC has two or more absorption maximum wavelengths within the wavelength range of 400 nm to 780 nm during color development, the maximum absorption wavelength with the highest absorbance among the two or more maximum absorption wavelengths may be 450 nm or more.
對於色素NC的極大吸收波長,在大氣氛圍下,使用分光光度計(UV3100,SHIMADZU CORPORATION)在400nm~780nm之範圍內測量包含色素NC之溶液(液溫25℃)的透過光譜,然後藉由檢測光強度成為極小之波長(極大吸收波長)來進行測量。For the maximum absorption wavelength of dye NC, in the atmosphere, use a spectrophotometer (UV3100, SHIMADZU CORPORATION) to measure the transmission spectrum of the solution containing dye NC (liquid temperature 25°C) in the range of 400nm to 780nm, and then detect by The light intensity becomes the minimum wavelength (maximum absorption wavelength) for measurement.
作為藉由曝光而顯色或消色之色素,例如可舉出無色化合物。作為藉由曝光而消色之色素,例如可舉出無色化合物、二芳基甲烷系色素、 㗁𠯤(oxazine)系色素、𠮿口星(xanthene)系色素、亞胺基萘醌系色素、偶氮次甲基系色素及蒽醌系色素。從曝光部之可見性及未曝光部之可見性之觀點考慮,色素NC為無色化合物為較佳。As a pigment|dye which develops or removes color by exposure, a colorless compound is mentioned, for example. Examples of dyes decolorized by exposure include leuco compounds, diarylmethane-based dyes, oxazine-based dyes, xanthene-based dyes, imino naphthoquinone-based dyes, Nitromethine-based dyes and anthraquinone-based dyes. From the viewpoint of the visibility of the exposed part and the visibility of the unexposed part, it is preferable that the dye NC is a colorless compound.
作為無色化合物,例如可舉出具有三芳基甲烷骨架之無色化合物(三芳基甲烷系色素)、具有螺旋哌喃骨架之無色化合物(螺旋哌喃系色素)、具有熒烷骨架之無色化合物(熒烷系色素)、具有二芳基甲烷骨架之無色化合物(二芳基甲烷系色素)、具有羅丹明內醯胺骨架之無色化合物(羅丹明內醯胺系色素)、具有吲哚基酞內酯骨架之無色化合物(吲哚基酞內酯系色素)以及具有隱色金胺骨架之無色化合物(隱色金胺系色素)。無色化合物為三芳基甲烷系色素或熒烷系色素為較佳,具有三苯基甲烷骨架之無色化合物(三苯基甲烷系色素)或熒烷系色素為更佳。Examples of the colorless compound include a colorless compound having a triarylmethane skeleton (triarylmethane-based dye), a colorless compound having a spiropyran skeleton (spiropyran-based dye), and a colorless compound having a fluoran skeleton (fluoran colorless compounds with a diarylmethane skeleton (diarylmethane-based dyes), colorless compounds with a rhodamine lactamide skeleton (rhodamine lactamide-based dyes), and an indolylphthalide skeleton The colorless compound (indolylphthalide-based pigment) and the colorless compound with leuco-auramine skeleton (leuco-auramine-based pigment). The colorless compound is preferably a triarylmethane-based dye or a fluoran-based dye, and more preferably a colorless compound (triphenylmethane-based dye) or a fluoran-based dye having a triphenylmethane skeleton.
從曝光部之可見性及未曝光部之可見性之觀點考慮,無色化合物較佳具有內酯環、sultines環或磺內酯環。藉由將無色化合物中所包含之內酯環、sultines環或磺內酯環與由光自由基聚合起始劑產生之自由基,或者由光陽離子聚合起始劑產生之酸進行反應,能夠使無色化合物變成閉環狀態並消色,或者使無色化合物變成開環狀態並顯色。無色化合物為具有內酯環、sultines環或磺內酯環並且藉由自由基或者酸使得內酯環、sultines環或磺內酯環開環並顯色之化合物為較佳,具有內酯環並且藉由自由基或者酸使得內酯環開環並顯色之化合物為更佳。The colorless compound preferably has a lactone ring, a sultines ring, or a sultone ring from the viewpoint of visibility of an exposed portion and visibility of an unexposed portion. By reacting a lactone ring, a sultines ring or a sultone ring contained in a colorless compound with a radical generated by a photoradical polymerization initiator, or an acid generated by a photocationic polymerization initiator, the The colorless compound becomes a ring-closed state and becomes decolorized, or the colorless compound becomes a ring-opened state and develops color. The colorless compound is preferably a compound having a lactone ring, a sultines ring or a sultone ring and the lactone ring, the sultines ring or the sultone ring is opened and colored by a free radical or an acid. Compounds in which the lactone ring is opened by free radicals or acids to develop color are more preferred.
作為無色化合物的具體例,可舉出p,p',p''--六甲基三胺基三苯基甲烷(無色結晶紫)、Pergascript Blue SRB(Ciba-Geigy公司)、結晶紫內酯、孔雀石綠內酯、苯甲醯無色亞甲基藍、2-(N-苯基-N-甲基胺基)-6-(N-對甲苯基-N-乙基)胺基熒烷、2-苯胺基-3-甲基-6-(N-乙基-對甲苯基)熒烷、3,6-二甲氧基熒烷、3-(N,N-二乙基胺基)-5-甲基-7-(N,N-二苄基胺基)熒烷、3-(N-環己基-N-甲基胺基)-6-甲基-7-苯胺基熒烷、3-(N,N-二乙基胺基)-6-甲基-7-苯胺基熒烷、3-(N,N-二乙基胺基)-6-甲基-7-二甲代苯胺熒烷、3-(N,N-二乙基胺基)-6-甲基-7-氯熒烷、3-(N,N-二乙基胺基)-6-甲氧基-7-胺基熒烷、3-(N,N-二乙基胺基)-7-(4-氯苯胺基)熒烷、3-(N,N-二乙基胺基)-7-氯熒烷、3-(N,N-二乙基胺基)-7-苄基胺基熒烷、3-(N,N-二乙基胺基)-7,8-苯并氟烷、3-(N,N-二丁基胺基)-6-甲基-7-苯胺基熒烷、3-(N,N-二丁基胺基)-6-甲基-7-二甲代苯胺熒烷、3-哌啶子基-6-甲基-7-苯胺基熒烷、3-吡咯烷基-6-甲基-7-苯胺基熒烷、3,3-雙(1-乙基-2-甲基吲哚-3-基)苯酞、3,3-雙(1-n-丁基-2-甲基吲哚-3-基)苯酞、3,3-雙(對二甲基胺基苯基)-6-二甲基胺基苯酞、3-(4-二乙基胺基-2-乙氧基苯基)-3-(1-乙基-2-甲基吲哚-3-基)-4-氮雜酞、3-(4-二乙基胺基苯基)-3-(1-乙基-2-甲基吲哚-3-基)苯酞以及3’,6’-雙(二苯基胺基)螺異苯并呋喃-1(3H),9’-[9H]𠮿口星-3-酮。Specific examples of the colorless compound include p,p',p''--hexamethyltriaminotriphenylmethane (colorless crystal violet), Pergascript Blue SRB (Ciba-Geigy), crystal violet lactone , Malachite green lactone, benzalkonium colorless methylene blue, 2-(N-phenyl-N-methylamino)-6-(N-p-tolyl-N-ethyl)aminofluoran, 2- Anilino-3-methyl-6-(N-ethyl-p-tolyl)fluoran, 3,6-dimethoxyfluoran, 3-(N,N-diethylamino)-5- Methyl-7-(N,N-dibenzylamino)fluoran, 3-(N-cyclohexyl-N-methylamino)-6-methyl-7-anilinofluoran, 3-( N,N-Diethylamino)-6-methyl-7-anilinofluoran, 3-(N,N-diethylamino)-6-methyl-7-xylaminofluoran , 3-(N,N-diethylamino)-6-methyl-7-chlorofluoran, 3-(N,N-diethylamino)-6-methoxy-7-amino Fluoran, 3-(N,N-diethylamino)-7-(4-chloroanilino)fluoran, 3-(N,N-diethylamino)-7-chlorofluoran, 3 -(N,N-Diethylamino)-7-benzylaminofluoran, 3-(N,N-diethylamino)-7,8-benzofluoroalkane, 3-(N, N-dibutylamino)-6-methyl-7-anilinofluoran, 3-(N,N-dibutylamino)-6-methyl-7-dimethylanilinofluoran, 3 -Piperidino-6-methyl-7-anilinofluoran, 3-pyrrolidinyl-6-methyl-7-anilinofluoran, 3,3-bis(1-ethyl-2-methyl) Indol-3-yl)phthalide, 3,3-bis(1-n-butyl-2-methylindol-3-yl)phthalide, 3,3-bis(p-dimethylamino) Phenyl)-6-dimethylaminophthalide, 3-(4-diethylamino-2-ethoxyphenyl)-3-(1-ethyl-2-methylindole-3 -yl)-4-azaphthalide, 3-(4-diethylaminophenyl)-3-(1-ethyl-2-methylindol-3-yl)phthalide and 3',6 '-Bis(diphenylamino)spiroisobenzofuran-1(3H), 9'-[9H]𠮿kouxing-3-one.
作為色素NC,亦可以例舉例如染料。作為染料的具體例,可舉出亮綠、乙基紫、甲基綠、結晶紫、鹼性品紅、甲基紫2B、Kinaldine紅、孟加拉紅、間胺黃、帝汶磺酞、二甲酚藍、甲基橙、對甲基紅、剛果紅、苯并嘌呤4B、α-萘基紅、尼羅藍2B、尼羅藍A、甲基紫、孔雀石綠、Parafusin、維多利亞純藍-萘磺酸鹽、維多利亞純藍BOH(Hodogaya Chemical Co., Ltd.)、油藍#603(ORIENT CHEMICAL INDUSTRIES CO., LTD.)、油粉紅#312(ORIENT CHEMICAL INDUSTRIES CO., LTD.)、油紅5B(ORIENT CHEMICAL INDUSTRIES CO., LTD.)、油猩紅#308(ORIENT CHEMICAL INDUSTRIES CO., LTD.)、油紅OG(ORIENT CHEMICAL INDUSTRIES CO., LTD.)、油紅RR(ORIENT CHEMICAL INDUSTRIES CO., LTD.)、油綠#502(ORIENT CHEMICAL INDUSTRIES CO., LTD.)、Spiron Red BEH Special(Hodogaya Chemical Co., Ltd.)、間甲酚紫、甲酚紅、羅丹明B、羅丹明6G、磺基羅丹明B、金胺、4-對二乙基胺基苯基亞胺基萘醌、2-羧基苯胺基-4-對二乙基胺基苯基亞胺基萘醌、2-羧基硬脂基胺基-4-對N,N-雙(羥基乙基)胺基-苯基亞胺基萘醌、1-苯基-3-甲基-4-對二乙基胺基苯基亞胺基-5-吡唑啉酮以及1-β-萘基-4-對二乙基胺基苯基亞胺基-5-吡唑啉酮。As the dye NC, for example, a dye can also be mentioned. Specific examples of the dyes include brilliant green, ethyl violet, methyl green, crystal violet, basic fuchsin, methyl violet 2B, Kinaldine red, Bengal red, metaamine yellow, Timor sulfophthalein, dimethyl phthalate Phenol Blue, Methyl Orange, p-Methyl Red, Congo Red, Benzopurine 4B, Alpha-Naphthyl Red, Nile Blue 2B, Nile Blue A, Methyl Violet, Malachite Green, Parafusin, Victoria Pure Blue- Naphthalene Sulfonate, Victoria Pure Blue BOH (Hodogaya Chemical Co., Ltd.), Oil Blue #603 (ORIENT CHEMICAL INDUSTRIES CO., LTD.), Oil Pink #312 (ORIENT CHEMICAL INDUSTRIES CO., LTD.), Oil Red 5B (ORIENT CHEMICAL INDUSTRIES CO., LTD.), Oil Scarlet #308 (ORIENT CHEMICAL INDUSTRIES CO., LTD.), Oil Red OG (ORIENT CHEMICAL INDUSTRIES CO., LTD.), Oil Red RR (ORIENT CHEMICAL INDUSTRIES CO., LTD.) ., LTD.), Oil Green #502 (ORIENT CHEMICAL INDUSTRIES CO., LTD.), Spiron Red BEH Special (Hodogaya Chemical Co., Ltd.), m-Cresol Violet, Cresyl Red, Rhodamine B, Rhodamine 6G , sulforhodamine B, auramine, 4-p-diethylaminophenylimino-naphthoquinone, 2-carboxyanilino-4-p-diethylaminophenylimino-naphthoquinone, 2- Carboxystearylamino-4-p-N,N-bis(hydroxyethyl)amino-phenylimino-naphthoquinone, 1-phenyl-3-methyl-4-p-diethylaminobenzene and 1-β-naphthyl-4-p-diethylaminophenylimino-5-pyrazolone.
從曝光部之可見性、未曝光部之可見性、顯影後的圖案可見性及解析度之觀點考慮,色素NC為最大吸收波長藉由自由基發生變化之色素為較佳,藉由自由基顯色之色素為更佳。From the viewpoints of the visibility of the exposed part, the visibility of the unexposed part, the visibility of the pattern after development, and the resolution, it is preferable that the dye NC is a dye whose maximum absorption wavelength is changed by radicals. Color pigments are better.
色素NC為無色結晶紫、結晶紫內酯、亮綠或維多利亞純藍-萘磺酸鹽為較佳。The pigment NC is preferably colorless crystal violet, crystal violet lactone, bright green or Victoria pure blue-naphthalene sulfonate.
負型感光性樹脂層N可以單獨包含1種色素,亦可以包含2種以上色素。The negative photosensitive resin layer N may contain one type of dye alone, or may contain two or more types of dye.
從曝光部之可見性、未曝光部之可見性、顯影後的圖案可見性及解析度之觀點考慮,相對於負型感光性樹脂層N的總質量,色素的含有比例為0.1質量%以上為較佳,0.1質量%〜10質量%為更佳,0.1質量%〜5質量%為進一步較佳,0.1質量%〜1質量%為特佳。From the viewpoint of the visibility of the exposed portion, the visibility of the unexposed portion, the visibility of the pattern after development, and the resolution, the content ratio of the dye with respect to the total mass of the negative photosensitive resin layer N is 0.1 mass % or more: Preferably, 0.1% by mass to 10% by mass is more preferable, 0.1% by mass to 5% by mass is further preferable, and 0.1% by mass to 1% by mass is particularly preferable.
色素NC的含有比例係指負型感光性樹脂層N中所包含之所有色素NC成為發色狀態時的色素的含有比例。以下,以藉由自由基顯色之色素為例來說明色素NC的含有比例之定量方法。藉由將色素(0.001g)和色素(0.01g)分別溶解於甲基乙基酮(100mL)中來製備2種溶液。將IRGACURE OXE-01(BASF公司)作為光自由基聚合起始劑添加到所得之各溶液中,然後藉由365nm之光的照射而使其產生自由基,並使所有色素成為顯色狀態。接著,在大氣氛圍下,使用分光光度計(UV3100,SHIMADZU CORPORATION)測量液溫為25℃之各溶液的吸光度並製作校準曲線。接著,代替色素將負型感光性樹脂層N(3g)溶解於甲基乙基酮中,除此以外,藉由與上述相同之方法,測量使所有色素顯色之溶液的吸光度。依據所得之包含負型感光性樹脂層N之溶液的吸光度,基於校準曲線計算出負型感光性樹脂層N中所包含之色素的含量。The content ratio of the dye NC refers to the content ratio of the dye when all the dyes NC contained in the negative photosensitive resin layer N are in a color-developing state. Hereinafter, a method for quantifying the content ratio of the dye NC will be described by taking a dye developed by radicals as an example. Two solutions were prepared by dissolving the dye (0.001 g) and the dye (0.01 g) in methyl ethyl ketone (100 mL), respectively. IRGACURE OXE-01 (BASF) was added to each of the obtained solutions as a photo-radical polymerization initiator, and then irradiated with light of 365 nm to generate radicals, and all dyes were brought into a colored state. Next, the absorbance of each solution at a liquid temperature of 25° C. was measured using a spectrophotometer (UV3100, SHIMADZU CORPORATION) under the atmosphere, and a calibration curve was prepared. Next, except that the negative photosensitive resin layer N (3 g) was dissolved in methyl ethyl ketone instead of the dye, the absorbance of the solution in which all the dyes were developed was measured by the same method as above. According to the absorbance of the obtained solution containing the negative photosensitive resin layer N, the content of the dye contained in the negative photosensitive resin layer N was calculated based on a calibration curve.
<<界面活性劑>> 從厚度均勻性之觀點考慮,負型感光性樹脂層N包含界面活性劑為較佳。作為界面活性劑,例如可舉出陰離子性界面活性劑,陽離子性界面活性劑,非離子性(Nonion)界面活性劑及兩性界面活性劑,非離子性界面活性劑為較佳。<<Surfactant>> From the viewpoint of thickness uniformity, it is preferable that the negative photosensitive resin layer N contains a surfactant. As a surfactant, an anionic surfactant, a cationic surfactant, a nonionic (Nonion) surfactant, and an amphoteric surfactant are mentioned, for example, a nonionic surfactant is preferable.
作為非離子性界面活性劑,例如可舉出聚氧乙烯高級烷基醚化合物、聚氧乙烯高級烷基苯基醚化合物、聚氧乙二醇的高級脂肪酸二酯化合物、聚矽氧系非離子性界面活性劑及氟系非離子性界面活性劑。Examples of nonionic surfactants include polyoxyethylene higher alkyl ether compounds, polyoxyethylene higher alkyl phenyl ether compounds, higher fatty acid diester compounds of polyoxyethylene glycol, and polysiloxane-based nonionic surfactants and fluorine-based nonionic surfactants.
從解析度更優異之觀點考慮,負型感光性樹脂層N包含氟系非離子性界面活性劑為較佳。認為其原因在於:由於負型感光性樹脂層N包含氟系非離子性界面活性劑,藉此抑制蝕刻液滲透到負型感光性樹脂層N中從而減少側蝕。作為氟系非離子性界面活性劑的市售品,例如可舉出MEGAFACE(註冊商標)F-551、F-552(DIC CORPORATION)及MEGAFACE F-554(DIC CORPORATION)。From the viewpoint of more excellent resolution, it is preferable that the negative photosensitive resin layer N contains a fluorine-based nonionic surfactant. The reason for this is considered to be because the negative photosensitive resin layer N contains a fluorine-based nonionic surfactant, thereby suppressing the penetration of the etching solution into the negative photosensitive resin layer N, thereby reducing side etching. As a commercial item of a fluorine-type nonionic surfactant, MEGAFACE (registered trademark) F-551, F-552 (DIC CORPORATION), and MEGAFACE F-554 (DIC CORPORATION) are mentioned, for example.
作為界面活性劑,例如亦可舉出在國際公開第2018/179640號的0120段~0125段中記載之界面活性劑、專利第4502784號公報的0017段中記載之界面活性劑以及日本特開2009-237362號公報的0060段~0071段中記載之界面活性劑。As the surfactant, for example, the surfactant described in paragraphs 0120 to 0125 of International Publication No. 2018/179640, the surfactant described in paragraph 0017 of Patent No. 4502784, and Japanese Patent Laid-Open No. 2009 can also be mentioned. - Surfactant described in paragraphs 0060 to 0071 of Gazette No. 237362.
負型感光性樹脂層N可以單獨包含1種界面活性劑,亦可以包含2種以上的界面活性劑。The negative photosensitive resin layer N may contain one type of surfactant alone, or may contain two or more types of surfactants.
相對於負型感光性樹脂層N的總質量,界面活性劑的含有比例為0.001質量%〜10質量%為較佳,0.01質量%〜3質量%為更佳。With respect to the total mass of the negative photosensitive resin layer N, the content of the surfactant is preferably 0.001% by mass to 10% by mass, more preferably 0.01% by mass to 3% by mass.
<<添加劑>> 作為添加劑,例如可舉出自由基聚合抑制劑、增感劑、塑化劑、雜環狀化合物、除了上述之以外的樹脂及溶劑。 負型感光性樹脂層N可以單獨包含1種添加劑,亦可以包含2種以上的添加劑。<<Additive>> Examples of additives include radical polymerization inhibitors, sensitizers, plasticizers, heterocyclic compounds, resins other than the above, and solvents. The negative photosensitive resin layer N may contain one kind of additive alone, or may contain two or more kinds of additives.
負型感光性樹脂層N亦可以包含自由基聚合抑制劑。作為自由基聚合抑制劑,例如可舉出在專利第4502784號公報的0018段中記載之熱聚合抑制劑。自由基聚合抑制劑為啡噻𠯤、啡㗁𠯤或4-甲氧苯酚為較佳。作為除了上述以外的自由基聚合抑制劑,例如可舉出萘胺,氯化亞銅,亞硝基苯基羥胺鋁鹽及二苯基亞硝基胺。為了不損害負型感光性樹脂層N的靈敏度,使用亞硝基苯基羥胺鋁鹽作為自由基聚合抑制劑為較佳。The negative photosensitive resin layer N may contain a radical polymerization inhibitor. Examples of the radical polymerization inhibitor include the thermal polymerization inhibitor described in paragraph 0018 of Patent No. 4502784. Preferably, the free-radical polymerization inhibitor is phenothiazine, phenothiae, or 4-methoxyphenol. Examples of radical polymerization inhibitors other than the above include naphthylamine, cuprous chloride, nitrosophenylhydroxylamine aluminum salt, and diphenylnitrosoamine. In order not to impair the sensitivity of the negative photosensitive resin layer N, it is preferable to use an aluminum nitrosophenyl hydroxylamine salt as a radical polymerization inhibitor.
相對於負型感光性樹脂層N的總質量,自由基聚合抑制劑、苯并三唑化合物及羧基苯并三唑化合物的總含量之比例為0.01質量%~3質量%為較佳,0.05質量%~1質量%為更佳。從對負型感光性樹脂層N賦予保存穩定性之觀點考慮,將上述各成分的總含量之比例設為0.01質量%以上為較佳。另一方面,從保持靈敏度並抑制染料的脫色之觀點考慮,上述各成分的總含量的比例為3質量%以下為較佳。The ratio of the total content of the radical polymerization inhibitor, the benzotriazole compound and the carboxybenzotriazole compound relative to the total mass of the negative photosensitive resin layer N is preferably 0.01% by mass to 3% by mass, preferably 0.05% by mass % - 1 mass % is more preferable. From the viewpoint of imparting storage stability to the negative photosensitive resin layer N, it is preferable to set the ratio of the total content of each of the above components to 0.01 mass % or more. On the other hand, from the viewpoint of maintaining the sensitivity and suppressing the discoloration of the dye, the ratio of the total content of each of the above components is preferably 3 mass % or less.
負型感光性樹脂層N亦可以包含增感劑。作為增感劑,並沒有限制,能夠使用公知的增感劑。又,作為增感劑,亦可以使用染料和顏料。作為增感劑,例如可舉出二烷基胺基二苯甲酮化合物、吡唑啉化合物、蒽化合物、香豆素化合物、氧雜蒽酮化合物、硫基氧雜蒽酮化合物、吖啶酮化合物、㗁唑化合物、苯并㗁唑化合物、噻唑化合物、苯并噻唑化合物、三唑化合物(例如,1,2,4-三唑)、芪化合物、三𠯤化合物、噻吩化合物、萘二甲醯亞胺化合物、三芳基胺化合物及胺基吖啶化合物。The negative photosensitive resin layer N may contain a sensitizer. There is no restriction|limiting as a sensitizer, A well-known sensitizer can be used. Moreover, dyes and pigments can also be used as a sensitizer. Examples of sensitizers include dialkylaminobenzophenone compounds, pyrazoline compounds, anthracene compounds, coumarin compounds, xanthone compounds, thioxanthone compounds, and acridone. Compounds, oxazole compounds, benzoxazole compounds, thiazole compounds, benzothiazole compounds, triazole compounds (for example, 1,2,4-triazole), stilbene compounds, triazole compounds, thiophene compounds, naphthalene dicarboxylate Imine compounds, triarylamine compounds and aminoacridine compounds.
負型感光性樹脂層N可以僅包含1種增感劑,亦可以包含2種以上的增感劑。The negative photosensitive resin layer N may contain only one type of sensitizer, or may contain two or more types of sensitizers.
當負型感光性樹脂層N包含增感劑時,增感劑的含有比例可以依據目的而適當選擇,但從提高對光源之靈敏度以及藉由聚合速度和鏈轉移的平衡來提高硬化速度之觀點考慮,相對於負型感光性樹脂層N的總質量,增感劑的含有比例為0.01質量%〜5質量%為較佳,0.05質量%〜1質量%為更佳。When the negative photosensitive resin layer N contains a sensitizer, the content ratio of the sensitizer can be appropriately selected according to the purpose, but from the viewpoints of improving the sensitivity to a light source and improving the curing speed by balancing the polymerization speed and chain transfer Considering, with respect to the total mass of the negative photosensitive resin layer N, the content ratio of the sensitizer is preferably 0.01% by mass to 5% by mass, and more preferably 0.05% by mass to 1% by mass.
負型感光性樹脂層N亦可以包含選自包括塑化劑及雜環狀化合物之群組中之至少一種。作為可塑劑和雜環狀化合物,例如可舉出在國際公開第2018/179640號的0097段~0103段、及0111段~0118段中記載之化合物。The negative photosensitive resin layer N may also contain at least one selected from the group consisting of a plasticizer and a heterocyclic compound. Examples of plasticizers and heterocyclic compounds include compounds described in paragraphs 0097 to 0103 and paragraphs 0111 to 0118 of International Publication No. 2018/179640.
負型感光性樹脂層N亦可以包含除了上述之以外的樹脂。 作為除了上述之以外的樹脂,可舉出丙烯酸樹脂、苯乙烯-丙烯酸共聚物(但是,限於苯乙烯含有率為40質量%以下之共聚物。)、聚胺基甲酸酯樹脂、聚乙烯醇、聚乙烯醇縮甲醛、聚醯胺樹脂、聚酯樹脂、環氧樹脂、聚縮醛樹脂、聚羥基苯乙烯樹脂、聚醯亞胺樹脂、聚苯并㗁唑樹脂、聚矽氧烷樹脂、聚乙烯亞胺、聚烯丙基胺及聚伸烷基二醇。The negative photosensitive resin layer N may contain resins other than those described above. Examples of resins other than the above include acrylic resins, styrene-acrylic copolymers (however, the styrene content is limited to copolymers with a styrene content of 40% by mass or less.), polyurethane resins, and polyvinyl alcohol , polyvinyl formal, polyamide resin, polyester resin, epoxy resin, polyacetal resin, polyhydroxystyrene resin, polyimide resin, polybenzoxazole resin, polysiloxane resin, Polyethyleneimine, polyallylamine and polyalkylene glycol.
負型感光性樹脂層N亦可以包含溶劑。當藉由包含溶劑之感光性樹脂組成物形成負型感光性樹脂層N時,溶劑有時會殘留在負型感光性樹脂層N中。對於溶劑將進行後述。The negative photosensitive resin layer N may contain a solvent. When the negative photosensitive resin layer N is formed from the photosensitive resin composition containing a solvent, the solvent may remain in the negative photosensitive resin layer N in some cases. The solvent will be described later.
負型感光性樹脂層N作為添加劑,亦可以包含例如選自包括金屬氧化物粒子、抗氧化劑、分散劑、酸增殖劑、顯影促進劑、導電性纖維、熱自由基聚合起始劑、熱酸產生劑、紫外線吸收劑、增黏劑、交聯劑、有機沉澱抑制劑及無機沉澱抑制劑之群組中之至少一種。添加劑例如記載於日本特開2014-85643號公報的0165段~0184段中。上述公報的內容藉由參閱引用於本說明書中。As an additive, the negative photosensitive resin layer N may also contain, for example, a metal oxide particle, an antioxidant, a dispersant, an acid proliferator, a development accelerator, a conductive fiber, a thermal radical polymerization initiator, a thermal acid At least one of a generator, a UV absorber, a tackifier, a crosslinking agent, an organic precipitation inhibitor, and an inorganic precipitation inhibitor. Additives are described in, for example, paragraphs 0165 to 0184 of JP-A-2014-85643. The contents of the above-mentioned publications are incorporated herein by reference.
-雜質等- 負型感光性樹脂層N亦可以包含既定量的雜質。作為雜質的具體例,可舉出鈉、鉀、鎂、鈣、鐵、錳、銅、鋁、鈦、鉻、鈷、鎳、鋅、錫、鹵素及該等之離子。上述之中,鹵化物離子、鈉離子及鉀離子容易作為雜質混入,因此設成下述含量為較佳。-Impurities, etc.- The negative photosensitive resin layer N may contain a predetermined amount of impurities. Specific examples of impurities include sodium, potassium, magnesium, calcium, iron, manganese, copper, aluminum, titanium, chromium, cobalt, nickel, zinc, tin, halogen, and ions thereof. Among the above, halide ions, sodium ions, and potassium ions are easily mixed as impurities, so the following contents are preferable.
以質量基準計,負型感光性樹脂層N中之雜質含量為80ppm以下為較佳,10ppm以下為更佳,2ppm以下為進一步較佳。以質量基準計,負型感光性樹脂層N中之雜質含量可以為1ppb以上或0.1ppm以上。The impurity content in the negative photosensitive resin layer N is preferably 80 ppm or less, more preferably 10 ppm or less, and even more preferably 2 ppm or less, on a mass basis. The impurity content in the negative photosensitive resin layer N may be 1 ppb or more or 0.1 ppm or more on a mass basis.
作為將雜質設定在上述範圍內之方法,可舉出選擇雜質含量少的原料作為負型感光性樹脂層N的原料之方法、在形成負型感光性樹脂層N時防止雜質混入之方法、以及清洗製造設備以去除雜質之方法。藉由這種方法,能夠將雜質的量設定在上述範圍內。As a method of setting the impurity within the above range, a method of selecting a raw material with a small impurity content as a raw material of the negative photosensitive resin layer N, a method of preventing contamination of impurities when forming the negative photosensitive resin layer N, and A method of cleaning manufacturing equipment to remove impurities. By this method, the amount of impurities can be set within the above-mentioned range.
雜質可以藉由公知的方法進行定量,例如ICP(Inductively Coupled Plasma:感應耦合電漿)發光分光分析法、原子吸收分光法或離子色譜法。Impurities can be quantified by known methods, such as ICP (Inductively Coupled Plasma) emission spectrometry, atomic absorption spectrometry, or ion chromatography.
負型感光性樹脂層N中之苯、甲醛、三氯乙烯、1,3-丁二烯、四氯化碳、氯仿、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺及己烷的含量較低為較佳。作為負型感光性樹脂層N中之上述化合物的含量,以質量基準計,100ppm以下為較佳,20ppm以下為更佳,4ppm以下為進一步較佳。以質量基準計,負型感光性樹脂層N中之上述化合物的含量可以為10ppb以上或100ppb以上。能夠藉由與上述金屬雜質相同之方法抑制上述化合物的含量。又,能夠藉由公知的測量法進行定量。Benzene, formaldehyde, trichloroethylene, 1,3-butadiene, carbon tetrachloride, chloroform, N,N-dimethylformamide, N,N-dimethylformamide in the negative photosensitive resin layer N The content of acetamide and hexane is preferably lower. As content of the said compound in a negative photosensitive resin layer N, 100 ppm or less is preferable on a mass basis, 20 ppm or less is more preferable, and 4 ppm or less is further more preferable. The content of the above-mentioned compound in the negative photosensitive resin layer N may be 10 ppb or more or 100 ppb or more on a mass basis. The content of the above-mentioned compound can be suppressed by the same method as the above-mentioned metal impurity. Moreover, it can quantify by a well-known measurement method.
從提高可靠性和積層性之觀點考慮,負型感光性樹脂層N中之水的含量為0.01質量%~1.0質量%為較佳,0.05質量%~0.5質量%為更佳。The content of water in the negative photosensitive resin layer N is preferably 0.01 to 1.0% by mass, more preferably 0.05 to 0.5% by mass, from the viewpoint of improving reliability and lamination.
-厚度- 負型感光性樹脂層N的厚度例如依據在後述之顯影步驟中形成之樹脂圖案2的厚度來確定即可。負型感光性樹脂層N的厚度例如在1μm~100μm之範圍內確定即可。-thickness- The thickness of the negative photosensitive resin layer N may be determined according to, for example, the thickness of the resin pattern 2 formed in the development step described later. The thickness of the negative photosensitive resin layer N may be determined, for example, within the range of 1 μm to 100 μm.
-透過率- 在負型感光性樹脂層N中,從密接性更優異之觀點考慮,波長為365nm之光的透過率為10%以上為較佳,30%以上為更佳,50%以上為特佳。透過率的上限沒有限制。在負型感光性樹脂層N中,波長為365nm之光的透過率為99.9%以下為較佳。-Transmittance- In the negative photosensitive resin layer N, the transmittance of light having a wavelength of 365 nm is preferably 10% or more, more preferably 30% or more, and particularly preferably 50% or more, from the viewpoint of more excellent adhesion. The upper limit of transmittance is not limited. In the negative photosensitive resin layer N, the transmittance of light having a wavelength of 365 nm is preferably 99.9% or less.
準備步驟包括:準備積層前驅物之步驟,該積層前驅物具有上述透明基材和在上述透明基材上之遮光性圖案1;以及在上述透明基材和上述遮光性圖案1上形成上述負型感光性樹脂層N之步驟為較佳。在形成上述負型感光性樹脂層N之步驟中,使用感光性轉印材料(亦稱為“乾膜”。)來形成上述負型感光性樹脂層N為較佳。 亦即,上述負型感光性樹脂層N為藉由感光性轉印材料形成之層為較佳。The preparation step includes: the step of preparing a layered precursor having the above-mentioned transparent substrate and the light-shielding pattern 1 on the above-mentioned transparent substrate; and forming the above-mentioned negative type on the above-mentioned transparent substrate and the above-mentioned light-shielding pattern 1 The step of the photosensitive resin layer N is preferable. In the step of forming the above-mentioned negative-type photosensitive resin layer N, it is preferable to form the above-mentioned negative-type photosensitive resin layer N using a photosensitive transfer material (also referred to as a "dry film"). That is, it is preferable that the said negative photosensitive resin layer N is a layer formed with a photosensitive transfer material.
準備步驟包括:準備透明基材之步驟;在上述透明基材上形成遮光性圖案1之步驟;以及在上述透明基材和上述遮光性圖案1上形成負型感光性樹脂層N之步驟為較佳。形成上述遮光性圖案1之步驟包括如下步驟為較佳:在上述透明基材上形成遮光性層之步驟;在上述遮光性層上形成感光性樹脂層之步驟;藉由對上述感光性樹脂層進行曝光及顯影來形成光阻圖案之步驟;以及去除未被上述光阻圖案覆蓋之上述遮光性層之步驟。在形成上述負型感光性樹脂層N之步驟中,使用感光性轉印材料形成上述負型感光性樹脂層N為較佳。The preparation steps include: a step of preparing a transparent substrate; a step of forming a light-shielding pattern 1 on the above-mentioned transparent substrate; and a step of forming a negative photosensitive resin layer N on the above-mentioned transparent substrate and the above-mentioned light-shielding pattern 1. good. Preferably, the step of forming the light-shielding pattern 1 includes the following steps: forming a light-shielding layer on the transparent substrate; forming a photosensitive resin layer on the light-shielding layer; The step of forming a photoresist pattern by exposing and developing; and the step of removing the above-mentioned light-shielding layer not covered by the above-mentioned photoresist pattern. In the step of forming the negative-type photosensitive resin layer N, it is preferable to form the negative-type photosensitive resin layer N using a photosensitive transfer material.
準備步驟例如可舉出包括如下步驟之態樣:準備透明基材之步驟;在上述透明基材上形成遮光性圖案1之步驟;以及在上述透明基材和上述遮光性圖案1上形成負型感光性樹脂層N之步驟。The preparation step includes, for example: a step of preparing a transparent substrate; a step of forming a light-shielding pattern 1 on the transparent substrate; and forming a negative type on the transparent substrate and the light-shielding pattern 1 The step of the photosensitive resin layer N.
又,準備步驟例如可舉出包括如下步驟之態樣:準備具有透明基材和在上述透明基材上之遮光性層之積層前驅物之步驟;從上述遮光性層形成遮光性圖案1之步驟;以及在上述透明基材和上述遮光性圖案1上形成負型感光性樹脂層N之步驟。遮光性層係成為遮光性圖案1的材料之層。作為具有透明基材和遮光性層之積層前驅物之製造方法,例如可舉出在透明基材上形成遮光性層之方法。In addition, the preparation step includes, for example: a step of preparing a laminate precursor having a transparent base material and a light-shielding layer on the transparent base material; a step of forming the light-shielding pattern 1 from the light-shielding layer ; and the step of forming a negative photosensitive resin layer N on the above-mentioned transparent substrate and the above-mentioned light-shielding pattern 1 . The light-shielding layer is a layer that becomes the material of the light-shielding pattern 1 . As a manufacturing method of the laminated precursor which has a transparent base material and a light-shielding layer, the method of forming a light-shielding layer on a transparent base material is mentioned, for example.
另外,準備步驟例如可舉出包括如下步驟之態樣:在透明基材的其中一個表面形成遮光性層之步驟;在遮光性層上形成光阻劑層之步驟;對上述光阻劑層進行曝光及顯影來形成光阻圖案之步驟;及蝕刻上述遮光性層來形成上述遮光性圖案1之步驟。作為光阻劑層的形成方法並無特別限制,能夠使用公知的光阻劑組成物及感光性轉印材料。In addition, the preparation step includes, for example, a step of forming a light-shielding layer on one surface of a transparent substrate; a step of forming a photoresist layer on the light-shielding layer; A step of forming a photoresist pattern by exposure and development; and a step of etching the above-mentioned light-shielding layer to form the above-mentioned light-shielding pattern 1 . There is no restriction|limiting in particular as a formation method of a photoresist layer, A well-known photoresist composition and a photosensitive transfer material can be used.
-遮光性圖案1的形成方法- 以下,對遮光性圖案1的形成方法進行說明。 作為遮光性圖案1的形成方法,例如可舉出在透明基材上形成遮光性層,接著將上述遮光性層加工成圖案狀之方法。-Method for forming light-shielding pattern 1- Hereinafter, the formation method of the light-shielding pattern 1 is demonstrated. As a formation method of the light-shielding pattern 1, the method of forming a light-shielding layer on a transparent base material, and processing the said light-shielding layer into a pattern shape is mentioned, for example.
作為形成遮光性層之方法,例如可舉出濺鍍和鍍覆。在濺鍍中,例如,能夠在透明基材上形成含有Cu、Ti或Ni之層(遮光性層)。在上述金屬中,電阻低且廉價之Cu為較佳。藉由濺鍍形成之層(遮光性層)的成分亦可以為Ni、Al、Nb、W、Ni-P或Ni-B。作為鍍覆,例如可舉出無電鍍鍍覆。作為無電鍍鍍覆之方法,能夠使用公知的方法。例如,在無電鍍銅鍍中,能夠藉由銅離子與還原劑的反應將銅析出於透明基材上。在無電鍍鍍覆中使用之觸媒為鈀-錫混合觸媒為較佳。混合觸媒的一次粒徑為10nm以下為較佳。使用於無電鍍鍍覆之鍍液包含次磷酸作為還原劑為較佳。作為鍍覆,例如亦可舉出在下述“圖案3的形成步驟”的項中說明之電鍍。遮光性層的結構可以為單層結構或多層結構。藉由形成具有多層結構之遮光性層,能夠形成具有多層結構之導電性圖案。作為具有多層結構之遮光性層中所包含之各層的形成方法,例如可舉出無電鍍鍍覆、濺鍍、蒸鍍及耦合劑塗佈。As a method of forming a light-shielding layer, sputtering and plating are mentioned, for example. In sputtering, for example, a layer (light-shielding layer) containing Cu, Ti, or Ni can be formed on a transparent substrate. Among the above metals, Cu, which has a low resistance and is inexpensive, is preferable. The composition of the layer (light-shielding layer) formed by sputtering may be Ni, Al, Nb, W, Ni-P, or Ni-B. As plating, for example, electroless plating is mentioned. As a method of electroless plating, a known method can be used. For example, in electroless copper plating, copper can be deposited on a transparent substrate by the reaction of copper ions and a reducing agent. Preferably, the catalyst used in electroless plating is a palladium-tin mixed catalyst. The primary particle size of the mixed catalyst is preferably 10 nm or less. It is preferable that the bath for electroless plating contains hypophosphorous acid as a reducing agent. As a plating, the electroplating demonstrated in the item of the following "the formation process of the pattern 3" is also mentioned, for example. The structure of the light-shielding layer may be a single-layer structure or a multilayer structure. By forming a light-shielding layer having a multilayer structure, a conductive pattern having a multilayer structure can be formed. As a formation method of each layer contained in the light-shielding layer which has a multilayer structure, electroless plating, sputtering, vapor deposition, and coupling agent coating are mentioned, for example.
作為將遮光性層加工成圖案狀之方法,例如可舉出光微影。作為光微影,能夠使用公知的光微影。例如,在遮光性層上形成感光性樹脂層,接著,藉由對感光性樹脂層進行曝光及顯影來形成光阻圖案,然後去除未被上述光阻圖案覆蓋之上述遮光性層,藉此,能夠形成遮光性圖案。As a method of processing a light-shielding layer into a pattern shape, photolithography is mentioned, for example. As the photolithography, a known photolithography can be used. For example, a photosensitive resin layer is formed on the light-shielding layer, then a photoresist pattern is formed by exposing and developing the photosensitive resin layer, and then the light-shielding layer not covered by the photoresist pattern is removed, thereby, A light-shielding pattern can be formed.
形成於遮光性層上之感光性樹脂層的種類沒有限制。感光樹脂層可以係正型感光樹脂層或負型感光樹脂層。作為負型感光性樹脂層,例如可舉出在上述“負型感光性樹脂層N”部分說明之負型感光性樹脂層。作為形成感光性樹脂層之方法,例如可舉出使用感光性樹脂組成物之方法和使用感光性轉印材料之方法。作為使用感光性樹脂組成物之方法,例如可舉出在感光性層上塗佈感光性樹脂組成物,接著對感光性樹脂組成物進行乾燥之方法。感光性樹脂組成物為包含感光性樹脂層的材料之組成物。作為使用感光性轉印材料之方法,例如可舉出藉由貼合具有感光性樹脂層之感光性轉印材料與遮光性層,從而在遮光性層上配置感光性樹脂層之方法。對於形成負型感光性樹脂層之方法,能夠參閱下述“負型感光性樹脂層N的形成方法”部分。The type of the photosensitive resin layer formed on the light-shielding layer is not limited. The photosensitive resin layer may be a positive type photosensitive resin layer or a negative type photosensitive resin layer. As a negative photosensitive resin layer, the negative photosensitive resin layer demonstrated in the said "negative photosensitive resin layer N" part is mentioned, for example. As a method of forming a photosensitive resin layer, the method of using a photosensitive resin composition, and the method of using a photosensitive transfer material are mentioned, for example. As a method of using a photosensitive resin composition, the method of apply|coating a photosensitive resin composition on a photosensitive layer, and drying the photosensitive resin composition, for example is mentioned. The photosensitive resin composition is a composition containing the material of the photosensitive resin layer. As a method of using a photosensitive transfer material, the method of disposing a photosensitive resin layer on a light-shielding layer is mentioned, for example by bonding the photosensitive transfer material which has a photosensitive resin layer, and a light-shielding layer. For the method of forming the negative-type photosensitive resin layer, the following "Method for forming the negative-type photosensitive resin layer N" can be referred to.
感光性樹脂層之曝光方法只要係能夠在感光性樹脂層中形成曝光部和未曝光部之方法,則沒有限制。作為曝光方法,能夠使用公知的方法。曝光之感光性樹脂層的區域依據目標遮光性圖案的形狀來確定即可。對於曝光條件,能夠參閱下述“曝光步驟”部分。The exposure method of the photosensitive resin layer will not be limited as long as it is a method which can form an exposed part and an unexposed part in a photosensitive resin layer. As an exposure method, a well-known method can be used. The area of the photosensitive resin layer to be exposed may be determined according to the shape of the target light-shielding pattern. For exposure conditions, refer to the "Exposure Procedure" section below.
感光性樹脂層之顯影方法只要係能夠藉由去除感光性樹脂層的曝光部或未曝光部而將感光性樹脂層加工成圖案狀之方法,則沒有限制。在負型感光性樹脂層之顯影中,負型感光性樹脂層的未曝光部被去除。在正型感光性樹脂層之顯影中,正型感光性樹脂層的曝光部被去除。作為顯影方法,能夠使用公知的方法。對於顯影條件,能夠參閱下述“顯影步驟”部分。The developing method of the photosensitive resin layer is not limited as long as it is a method which can process the photosensitive resin layer into a pattern by removing the exposed part or the unexposed part of the photosensitive resin layer. In the development of the negative photosensitive resin layer, the unexposed portion of the negative photosensitive resin layer is removed. In the development of the positive-type photosensitive resin layer, the exposed portion of the positive-type photosensitive resin layer is removed. As a development method, a well-known method can be used. For development conditions, the section "Development Steps" can be referred to below.
作為去除未被光阻圖案覆蓋之遮光性層(亦即,曝光之遮光性層)之方法,能夠使用公知的方法。例如,當遮光性層包含金屬時,能夠藉由蝕刻來去除未被光阻圖案覆蓋之遮光性層。作為蝕刻,例如可舉出濕式蝕刻和乾式蝕刻。蝕刻為濕式蝕刻為較佳。濕式蝕刻係使用稱為蝕刻液之藥品之蝕刻。作為蝕刻液,例如可舉出硫酸-過氧化氫水溶液。硫酸-過氧化氫水溶液的組成沒有限制。作為硫酸-過氧化氫水溶液,例如可舉出硫酸的濃度為1體積%~10體積%且過氧化氫的濃度為1體積%~10體積%之硫酸-過氧化氫水溶液。硫酸-過氧化氫水溶液的溫度能夠設定在例如20℃~35℃之範圍內。硫酸-過氧化氫水溶液中的浸漬時間能夠設定在例如1分鐘~10分鐘之範圍內。當遮光性層包含銅時,能夠使用硫酸-過氧化氫水溶液直至溶解於硫酸-過氧化氫水溶液中之銅的濃度達到例如50g/L。作為蝕刻液,例如亦可舉出氯化銅溶液。氯化銅溶液的組成沒有限制。作為氯化銅溶液,例如,能夠較佳地使用含有20質量%~35質量%之氯化銅和1質量%~7質量%之氯之溶液。但是,蝕刻條件並非限於上述條件者。例如,蝕刻液的溫度和在蝕刻液中的浸漬時間依據遮光性層的組成、遮光性層的厚度和蝕刻液的種類來確定即可。As a method of removing the light-shielding layer not covered by the photoresist pattern (that is, the light-shielding layer exposed to light), a known method can be used. For example, when the light-shielding layer includes metal, the light-shielding layer not covered by the photoresist pattern can be removed by etching. As etching, wet etching and dry etching are mentioned, for example. The etching is preferably wet etching. Wet etching is etching using a chemical called an etching solution. As an etching liquid, a sulfuric acid-hydrogen peroxide aqueous solution is mentioned, for example. The composition of the sulfuric acid-hydrogen peroxide aqueous solution is not limited. As a sulfuric acid-hydrogen peroxide aqueous solution, the sulfuric acid-hydrogen peroxide aqueous solution whose density|concentration of sulfuric acid is 1-10 volume% and the density|concentration of hydrogen peroxide is 1-10 volume% is mentioned, for example. The temperature of the sulfuric acid-hydrogen peroxide aqueous solution can be set, for example, in the range of 20°C to 35°C. The immersion time in the sulfuric acid-hydrogen peroxide aqueous solution can be set in the range of 1 minute - 10 minutes, for example. When the light-shielding layer contains copper, the sulfuric acid-hydrogen peroxide aqueous solution can be used until the concentration of copper dissolved in the sulfuric acid-hydrogen peroxide aqueous solution reaches, for example, 50 g/L. As an etching liquid, a cupric chloride solution can also be mentioned, for example. The composition of the cupric chloride solution is not limited. As the cupric chloride solution, for example, a solution containing 20 to 35 mass % of cupric chloride and 1 to 7 mass % of chlorine can be preferably used. However, the etching conditions are not limited to those described above. For example, the temperature of the etching solution and the immersion time in the etching solution may be determined according to the composition of the light-shielding layer, the thickness of the light-shielding layer, and the type of the etching solution.
積層體亦可以在透明基材與遮光性圖案1之間具有黏合層。黏合層的形成例如在形成遮光性圖案1之前在透明基材上形成黏合層即可。作為黏合層的形成方法,例如可舉出無電鍍鍍覆、濺鍍及蒸鍍。作為黏合層的形成方法,亦可舉出包括分散有金屬粒之金屬粒分散液之塗佈、乾燥及燒結之方法。The laminated body may have an adhesive layer between the transparent base material and the light-shielding pattern 1 . For the formation of the adhesive layer, for example, the adhesive layer may be formed on the transparent substrate before the light-shielding pattern 1 is formed. As a formation method of an adhesive layer, electroless plating, sputtering, and vapor deposition are mentioned, for example. As a formation method of an adhesive layer, the method of coating, drying, and baking of the metal particle dispersion liquid in which the metal particle is dispersed can also be mentioned.
在積層體之製造方法中,亦可以在形成黏合層和遮光性圖案之前,依需要藉由去污處理使透明基材的表面粗糙化。作為去污處理液(氧化性粗化液),例如可舉出鉻/硫酸粗化液、鹼過錳酸粗化液(例如,過錳酸鈉粗化液)及氟化鈉/鉻/硫酸粗化液。In the manufacturing method of the laminated body, the surface of the transparent substrate may be roughened by decontamination treatment as needed before forming the adhesive layer and the light-shielding pattern. Examples of the decontamination treatment liquid (oxidative roughening liquid) include chromium/sulfuric acid roughening liquid, alkali permanganic acid roughening liquid (for example, sodium permanganate roughing liquid), and sodium fluoride/chromium/sulfuric acid Coarse liquid.
-負型感光性樹脂層N的形成方法- 以下,對負型感光性樹脂層N的形成方法進行說明。作為感光性樹脂層N的形成方法,例如可舉出使用感光性樹脂組成物之方法和使用感光性轉印材料之方法。-The formation method of the negative photosensitive resin layer N- Hereinafter, the formation method of the negative photosensitive resin layer N is demonstrated. As a formation method of the photosensitive resin layer N, the method of using the photosensitive resin composition, and the method of using the photosensitive transfer material are mentioned, for example.
-感光性樹脂組成物- 作為使用感光性樹脂組成物之方法,例如可舉出在透明基材和遮光性圖案上塗佈感光性樹脂組成物,接著對感光性樹脂組成物進行乾燥之方法。-Photosensitive resin composition- As a method of using a photosensitive resin composition, the method of apply|coating a photosensitive resin composition on a transparent base material and a light-shielding pattern, and drying the photosensitive resin composition, is mentioned, for example.
感光性樹脂組成物的成分依據目標負型感光性樹脂層N的成分來確定即可。作為感光性樹脂組成物的較佳成分,例如可舉出在上述“負型感光性樹脂層N”部分說明之成分。作為感光性樹脂組成物,例如可舉出包含聚合物A、聚合性化合物B及光聚合起始劑之組成物。為了調節感光性樹脂組成物的黏度以容易形成感光性樹脂層,感光性樹脂組成物含有溶劑為較佳。The components of the photosensitive resin composition may be determined according to the components of the target negative photosensitive resin layer N. As a preferable component of a photosensitive resin composition, the component demonstrated in the said "negative photosensitive resin layer N" is mentioned, for example. As a photosensitive resin composition, the composition containing a polymer A, a polymerizable compound B, and a photoinitiator is mentioned, for example. In order to adjust the viscosity of the photosensitive resin composition and form a photosensitive resin layer easily, it is preferable that the photosensitive resin composition contains a solvent.
作為溶劑,只要係能夠溶解或分散感光性樹脂組成物的成分(例如,聚合物A、聚合性化合物B及聚合起始劑)之溶劑,則沒有限制,能夠使用公知的溶劑。作為溶劑,例如可舉出伸烷基二醇醚溶劑、伸烷基二醇醚乙酸酯溶劑、醇溶劑(例如,甲醇及乙醇)、酮溶劑(例如,丙酮及甲基乙基酮)、芳香族烴溶劑(例如,甲苯)、非質子性極性溶劑(例如,N,N-二甲基甲醯胺)、環狀醚溶劑(例如,四氫呋喃)、酯溶劑、醯胺溶劑及內酯溶劑。The solvent is not limited as long as it can dissolve or disperse the components of the photosensitive resin composition (eg, polymer A, polymerizable compound B, and polymerization initiator), and known solvents can be used. Examples of the solvent include alkylene glycol ether solvents, alkylene glycol ether acetate solvents, alcohol solvents (for example, methanol and ethanol), ketone solvents (for example, acetone and methyl ethyl ketone), Aromatic hydrocarbon solvents (eg, toluene), aprotic polar solvents (eg, N,N-dimethylformamide), cyclic ether solvents (eg, tetrahydrofuran), ester solvents, amide solvents, and lactone solvents .
感光性樹脂組成物包含選自包括伸烷基二醇醚溶劑和伸烷基二醇醚乙酸酯溶劑之群組中之至少一種為較佳。感光性樹脂組成物包含選自包括伸烷基二醇醚溶劑和伸烷基二醇醚乙酸酯溶劑之群組中之至少一種和選自包括酮溶劑和環狀醚溶劑之群組中之至少一種為更佳。感光性樹脂組成物包含選自包括伸烷基二醇醚溶劑和伸烷基二醇醚乙酸酯溶劑之群組中之至少一種、酮溶劑以及環狀醚溶劑為特佳。Preferably, the photosensitive resin composition contains at least one selected from the group consisting of an alkylene glycol ether solvent and an alkylene glycol ether acetate solvent. The photosensitive resin composition contains at least one selected from the group consisting of an alkylene glycol ether solvent and an alkylene glycol ether acetate solvent and at least one selected from the group consisting of a ketone solvent and a cyclic ether solvent One is better. The photosensitive resin composition contains at least one selected from the group consisting of alkylene glycol ether solvents and alkylene glycol ether acetate solvents, ketone solvents and cyclic ether solvents are particularly preferred.
作為伸烷基二醇醚溶劑,例如可舉出乙二醇單烷基醚、乙二醇二烷基醚、丙二醇單烷基醚、丙二醇二烷基醚、二乙二醇二烷基醚、二丙二醇單烷基醚及二丙二醇二烷基醚。Examples of the alkylene glycol ether solvent include ethylene glycol monoalkyl ether, ethylene glycol dialkyl ether, propylene glycol monoalkyl ether, propylene glycol dialkyl ether, diethylene glycol dialkyl ether, Dipropylene glycol monoalkyl ether and dipropylene glycol dialkyl ether.
作為伸烷基二醇醚乙酸酯溶劑,例如可舉出乙二醇單烷基醚乙酸酯、丙二醇單烷基醚乙酸酯、二乙二醇單烷基醚乙酸酯及二丙二醇單烷基醚乙酸酯。Examples of the alkylene glycol ether acetate solvent include ethylene glycol monoalkyl ether acetate, propylene glycol monoalkyl ether acetate, diethylene glycol monoalkyl ether acetate, and dipropylene glycol. Monoalkyl ether acetate.
作為溶劑,亦可使用在國際公開第2018/179640號的0092段~0094段中記載之溶劑,以及在日本特開2018-177889號公報的0014段中記載之溶劑。該等之內容藉由參閱引用於本說明書中。As the solvent, the solvent described in the paragraphs 0092 to 0094 of International Publication No. WO 2018/179640, and the solvent described in the paragraph 0014 of JP 2018-177889 A can also be used. The contents of these are incorporated herein by reference.
感光性樹脂組成物可以單獨包含1種溶劑,亦可以包含2種以上溶劑。The photosensitive resin composition may contain one type of solvent alone, or may contain two or more types of solvents.
相對於感光性樹脂組成物中的全部固體成分100質量份,感光性樹脂組成物中之溶劑的含有比例為50質量份〜1,900質量份為較佳,100質量份〜900質量份為更佳。The content ratio of the solvent in the photosensitive resin composition is preferably 50 parts by mass to 1,900 parts by mass, more preferably 100 parts by mass to 900 parts by mass, relative to 100 parts by mass of the total solid content in the photosensitive resin composition.
感光性樹脂組成物之製備方法沒有限制。作為感光性樹脂組成物之製備方法,例如可舉出藉由預先製備將各成分溶解於溶劑中而得之溶液,並將所得之各溶液以既定比例進行混合而製備感光性樹脂組成物之方法。對於感光性樹脂組成物,在形成負型感光性樹脂層之前,使用孔徑為0.2μm~30μm之過濾器進行過濾為較佳。The preparation method of the photosensitive resin composition is not limited. As a method for preparing the photosensitive resin composition, for example, a method for preparing a photosensitive resin composition by preparing a solution obtained by dissolving each component in a solvent in advance, and mixing each of the obtained solutions in a predetermined ratio is exemplified. . The photosensitive resin composition is preferably filtered using a filter having a pore diameter of 0.2 μm to 30 μm before forming the negative photosensitive resin layer.
作為感光性樹脂組成物之塗佈方法沒有限制,能夠使用公知的方法。作為塗佈方法,例如可舉出狹縫塗佈、旋塗、簾式塗佈及噴墨塗佈。There is no restriction|limiting as a coating method of the photosensitive resin composition, A well-known method can be used. As a coating method, slot coating, spin coating, curtain coating, and inkjet coating are mentioned, for example.
-感光性轉印材料- 作為使用感光性轉印材料之方法,例如可舉出藉由貼合具有負型感光性樹脂層N之感光性轉印材料與具有遮光性圖案之透明基材,在透明基材和遮光性圖案上配置負型感光性樹脂層N之方法。在貼合具有負型感光性樹脂層N之感光性轉印材料與具有遮光性圖案之透明基材之方法中,將上述感光性轉印材料與上述透明基材疊加並使用輥等手段進行加壓和加熱為較佳。貼合中能夠使用層壓機、真空層壓機、以及能夠更加提高生產性之自動切割層壓機。以下,對感光性轉印材料的構成要素進行說明。-Photosensitive transfer material- As a method of using a photosensitive transfer material, for example, by laminating a photosensitive transfer material having a negative photosensitive resin layer N and a transparent base material having a light-shielding pattern, the transparent base material and the light-shielding pattern are attached to the transparent base material and the light-shielding pattern. A method of disposing the negative photosensitive resin layer N thereon. In the method of laminating the photosensitive transfer material having the negative photosensitive resin layer N and the transparent substrate having a light-shielding pattern, the photosensitive transfer material and the transparent substrate are superimposed and applied by means of a roller or the like. Pressure and heating are preferred. For lamination, a laminator, a vacuum laminator, and an automatic cutting laminator that can further improve productivity can be used. Hereinafter, the constituent elements of the photosensitive transfer material will be described.
--感光性樹脂層-- 感光性轉印材料具有負型感光性樹脂層N。對於負型感光性樹脂層N,如上述“負型感光性樹脂層N”部分所述。--Photosensitive resin layer-- The photosensitive transfer material has a negative photosensitive resin layer N. The negative-type photosensitive resin layer N is as described in the section of the above-mentioned "negative-type photosensitive resin layer N".
--臨時支撐體-- 感光性轉印材料具有臨時支撐體為較佳。臨時支撐體係能夠從感光性轉印材料剝離之支撐體。臨時支撐體至少能夠支撐負型感光性樹脂層N。臨時支撐體亦可以在曝光步驟之前剝離。在曝光步驟中,亦可以在不剝離臨時支撐體而照射光之後剝離臨時支撐體。在曝光步驟中,藉由不剝離臨時支撐體而照射光,能夠避免曝光環境中的灰塵和污垢之影響。--Temporary support-- It is preferable that the photosensitive transfer material has a temporary support. The temporary support system is a support that can be peeled off from the photosensitive transfer material. The temporary support can support the negative photosensitive resin layer N at least. The temporary support can also be peeled off before the exposure step. In the exposure step, the temporary support may be peeled off after irradiating light without peeling off the temporary support. In the exposure step, by irradiating light without peeling off the temporary support, the influence of dust and dirt in the exposure environment can be avoided.
作為臨時支撐體,能夠使用具有光透過性之臨時支撐體。在本揭示中,“具有光透過性”係指在圖案曝光中使用之波長的光透過率為50%以上。從提高負型感光性樹脂層N的曝光靈敏度之觀點考慮,在臨時支撐體中,在圖案曝光中使用之波長(較佳波長為365nm)的光透過率為60%以上為較佳,70%以上為更佳。As a temporary support body, the temporary support body which has light transmittance can be used. In the present disclosure, "having light transmittance" means that the light transmittance of the wavelength used in pattern exposure is 50% or more. From the viewpoint of improving the exposure sensitivity of the negative photosensitive resin layer N, in the temporary support, the light transmittance of the wavelength (preferably 365 nm) used for pattern exposure is preferably 60% or more, preferably 70% The above is better.
作為臨時支撐體,例如可舉出玻璃基板、樹脂薄膜和紙。從強度、可撓性及光透過性之觀點考慮,臨時支撐體為樹脂薄膜為較佳。As a temporary support, a glass substrate, a resin film, and paper are mentioned, for example. From the viewpoints of strength, flexibility, and light transmittance, it is preferable that the temporary support is a resin film.
作為樹脂薄膜,例如可舉出聚對苯二甲酸乙二酯薄膜(亦即,PET薄膜)、三乙酸纖維素薄膜、聚苯乙烯薄膜及聚碳酸酯薄膜。樹脂薄膜為PET薄膜為較佳,雙軸延伸PET薄膜為更佳。As a resin film, a polyethylene terephthalate film (that is, a PET film), a cellulose triacetate film, a polystyrene film, and a polycarbonate film are mentioned, for example. The resin film is preferably a PET film, and more preferably a biaxially stretched PET film.
臨時支撐體的厚度沒有限制。臨時支撐體的平均厚度例如依據作為臨時支撐體之強度、光透過性、材質及貼合感光性轉印材料與透明基材時要求之可撓性來確定即可。臨時支撐體的平均厚度為5μm~100μm為較佳。另外,從處理容易性及通用性之觀點考慮,臨時支撐體的平均厚度為5μm~50μm為較佳,5μm~20μm為更佳,10μm~20μm為進一步較佳,10μm~16μm為特佳。The thickness of the temporary support is not limited. The average thickness of the temporary support may be determined according to, for example, the strength, light transmittance, material, and flexibility required for laminating the photosensitive transfer material and the transparent substrate as the temporary support. The average thickness of the temporary support is preferably 5 μm to 100 μm. In addition, from the viewpoints of ease of handling and versatility, the average thickness of the temporary support is preferably 5 μm to 50 μm, more preferably 5 μm to 20 μm, further preferably 10 μm to 20 μm, and particularly preferably 10 μm to 16 μm.
臨時支撐體之配置有負型感光性樹脂層N之一側的面的算術平均粗糙度Ra為0.1μm以下為較佳,0.05μm以下為更佳,0.02μm以下為特佳。算術平均粗糙度Ra的下限沒有限制。臨時支撐體之配置有負型感光性樹脂層N之一側的面的算術平均粗糙度Ra在例如0μm以上的範圍內確定即可。The arithmetic mean roughness Ra of the surface on the side where the negative photosensitive resin layer N of the temporary support is arranged is preferably 0.1 μm or less, more preferably 0.05 μm or less, and particularly preferably 0.02 μm or less. The lower limit of the arithmetic mean roughness Ra is not limited. The arithmetic mean roughness Ra of the surface on the side where the negative photosensitive resin layer N of the temporary support is arranged may be determined, for example, within a range of 0 μm or more.
算術平均粗糙度Ra藉由以下方法進行測量。使用三維光學輪廓儀(New View7300,由Zygo公司製造)在以下條件下得到測量對象物的表面輪廓。作為測量和解析軟體,使用MetroPro ver8.3.2之Microscope Application。接著,使用上述軟體顯示Surface Map畫面,在Surface Map畫面中得到直方圖資料。由所得之直方圖資料得到測量對象物的表面之算術平均粗糙度Ra。另外,當測量對象物的表面與其他層的表面接觸時,測量藉由將測量對象物從其他層剝離而露出之測量對象物的表面的算術平均粗糙度Ra即可。The arithmetic mean roughness Ra is measured by the following method. The surface profile of the object to be measured was obtained under the following conditions using a three-dimensional optical profiler (New View7300, manufactured by Zygo Corporation). As measurement and analysis software, Microscope Application of MetroPro ver8.3.2 was used. Next, use the above software to display the Surface Map screen, and obtain the histogram data on the Surface Map screen. From the obtained histogram data, the arithmetic mean roughness Ra of the surface of the measurement object is obtained. In addition, when the surface of the object to be measured is in contact with the surface of the other layer, the arithmetic mean roughness Ra of the surface of the object to be measured exposed by peeling the object to be measured from the other layer may be measured.
臨時支撐體(特別是樹脂薄膜)例如沒有變形(例如,細紋)、損傷和缺陷為較佳。從臨時支撐體的透明性之觀點考慮,臨時支撐體中所包含之微粒、異物、缺陷及析出物的數量較少為較佳。在臨時支撐體中,直徑為1μm以上的微粒、異物及缺陷的數量為50個/10mm2 以下為較佳,10個/10mm2 以下為更佳,3個/10mm2 以下為進一步較佳,0個/10mm2 為特佳。It is preferable that the temporary support (especially the resin film) is free from deformation (eg, fine lines), damage and defects, for example. From the viewpoint of the transparency of the temporary support, it is preferable that the number of particles, foreign substances, defects, and precipitates contained in the temporary support be small. In the temporary support body, the number of particles, foreign objects and defects with a diameter of 1 μm or more is preferably 50 pieces/10mm 2 or less, more preferably 10 pieces/10mm 2 or less, and still more preferably 3 pieces/10mm 2 or less, 0/10mm 2 is particularly good.
關於臨時支撐體之較佳態樣,例如,在日本特開2014-85643號公報的0017段~0018段、日本特開2016-27363號公報的0019段~0026段、國際公開第2012/081680號的0041段~0057段、國際公開第2018/179370號的0029段~0040段以及日本特開2019-101405號公報的0012段~0032段中有記載。該等之公報的內容藉由參閱引用於本說明書中。Preferred embodiments of the temporary support are described in, for example, paragraphs 0017 to 0018 of JP 2014-85643 A, paragraphs 0019 to 0026 of JP 2016-27363 A, and International Publication No. 2012/081680 It is described in paragraphs 0041 to 0057 of WO 2018/179370, paragraphs 0029 to 0040 of International Publication No. 2018/179370, and paragraphs 0012 to 0032 of Japanese Patent Application Laid-Open No. 2019-101405. The contents of these publications are incorporated into this specification by reference.
--覆蓋膜-- 感光性轉印材料亦可以具有覆蓋膜(亦稱為保護膜)。依據覆蓋膜,能夠保護與覆蓋膜接觸之層(例如,負型感光性樹脂層N)的表面。感光性轉印材料依序包含臨時支撐體、負型感光性樹脂層N及覆蓋膜為較佳。感光性轉印材料具有覆蓋膜為較佳,該覆蓋膜與負型感光性樹脂層N之配置有臨時支撐體之一側相反一側的面接觸。--cover film-- The photosensitive transfer material may have a cover film (also called a protective film). According to the coverlay film, the surface of the layer in contact with the coverlay film (for example, the negative photosensitive resin layer N) can be protected. It is preferable that the photosensitive transfer material contains a temporary support body, a negative photosensitive resin layer N, and a coverlay film in this order. It is preferable that the photosensitive transfer material has a cover film, and this cover film is in contact with the surface on the opposite side of the side where the temporary support of the negative photosensitive resin layer N is arranged.
作為覆蓋膜,例如可舉出樹脂薄膜和紙。從強度和可撓性之觀點考慮,覆蓋膜為樹脂薄膜為較佳。As a coverlay film, a resin film and paper are mentioned, for example. From the viewpoint of strength and flexibility, the cover film is preferably a resin film.
作為樹脂薄膜,例如可舉出聚乙烯薄膜、聚丙烯薄膜、聚對苯二甲酸乙二酯薄膜、三乙酸纖維素薄膜、聚苯乙烯薄膜及聚碳酸酯薄膜。樹脂薄膜為聚乙烯薄膜、聚丙烯薄膜或聚對苯二甲酸乙二酯薄膜為較佳。As a resin film, a polyethylene film, a polypropylene film, a polyethylene terephthalate film, a cellulose triacetate film, a polystyrene film, and a polycarbonate film are mentioned, for example. The resin film is preferably polyethylene film, polypropylene film or polyethylene terephthalate film.
覆蓋膜的厚度沒有限制。覆蓋膜的平均厚度為5μm~100μm為較佳,10μm~50μm為更佳,10μm~20μm為特佳。The thickness of the cover film is not limited. The average thickness of the cover film is preferably 5 μm to 100 μm, more preferably 10 μm to 50 μm, and particularly preferably 10 μm to 20 μm.
從解析度更優異之方面考慮,覆蓋膜之配置有負型感光性樹脂層N之一側的面的算術平均粗糙度Ra為0.3μm以下為較佳,0.1μm以下為更佳,0.05μm以下為特佳。藉由覆蓋膜之配置有負型感光性樹脂層N之一側的面的算術平均粗糙度在上述範圍內,負型感光性樹脂層及所形成之樹脂圖案的厚度的均勻性得到提高。算術平均粗糙度Ra的下限沒有限制。覆蓋膜之配置有負型感光性樹脂層N之一側的面的算術平均粗糙度Ra為0.001μm以上為較佳。覆蓋膜之配置有負型感光性樹脂層N之一側的面的算術平均粗糙度Ra藉由遵循在上述“臨時支撐體”部分說明之算術平均粗糙度Ra之測量方法之方法來測量。From the viewpoint of better resolution, the arithmetic mean roughness Ra of the surface on the side where the negative photosensitive resin layer N of the cover film is arranged is preferably 0.3 μm or less, more preferably 0.1 μm or less, and 0.05 μm or less. Excellent. When the arithmetic mean roughness of the surface on the side where the negative-type photosensitive resin layer N of the cover film is arranged is within the above-mentioned range, the uniformity of the thickness of the negative-type photosensitive resin layer and the formed resin pattern is improved. The lower limit of the arithmetic mean roughness Ra is not limited. It is preferable that the arithmetic mean roughness Ra of the surface on the side where the negative photosensitive resin layer N of the coverlay film is arrange|positioned is 0.001 micrometer or more. The arithmetic mean roughness Ra of the surface on the side where the negative photosensitive resin layer N is disposed of the cover film is measured by a method that follows the method for measuring the arithmetic mean roughness Ra described in the above-mentioned "Temporary Support" section.
--熱塑性樹脂層-- 本揭示之感光性轉印材料亦可以具有熱塑性樹脂層N。感光性轉印材料在臨時支撐體與負型感光性樹脂層N之間具有熱塑性樹脂層為較佳。這是因為感光性轉印材料藉由在臨時支撐體與負型感光性樹脂層N之間具有熱塑性樹脂層,對被接著物之追隨性得到提高,而抑制了在被接著物與感光性轉印材料之間的氣泡之混入,結果,層間黏合性得到提高。--Thermoplastic resin layer-- The photosensitive transfer material of the present disclosure may also have a thermoplastic resin layer N. As shown in FIG. It is preferable that the photosensitive transfer material has a thermoplastic resin layer between the temporary support body and the negative photosensitive resin layer N. This is because the photosensitive transfer material has a thermoplastic resin layer between the temporary support and the negative-type photosensitive resin layer N, so that the followability to the adherend is improved, and the transfer between the adherend and the photosensitive resin is suppressed. Incorporation of air bubbles between the printing materials, as a result, the interlayer adhesion is improved.
熱塑性樹脂層包含鹼可溶性樹脂作為熱塑性樹脂為較佳。It is preferable that the thermoplastic resin layer contains an alkali-soluble resin as the thermoplastic resin.
作為鹼可溶性樹脂,例如可舉出丙烯酸樹脂、聚苯乙烯樹脂、苯乙烯-丙烯酸共聚物、聚胺基甲酸酯樹脂、聚乙烯醇、聚乙烯醇縮甲醛、聚醯胺樹脂、聚酯樹脂、聚醯胺樹脂、環氧樹脂、聚縮醛樹脂、聚羥基苯乙烯樹脂、聚苯并㗁唑樹脂、聚矽氧烷樹脂、聚乙烯亞胺、聚烯丙基胺及聚伸烷基二醇。Examples of alkali-soluble resins include acrylic resins, polystyrene resins, styrene-acrylic copolymers, polyurethane resins, polyvinyl alcohol, polyvinyl formal, polyamide resins, and polyester resins. , polyamide resin, epoxy resin, polyacetal resin, polyhydroxystyrene resin, polybenzoxazole resin, polysiloxane resin, polyethyleneimine, polyallylamine and polyalkylene dialkylene alcohol.
從顯影性以及與相鄰於熱塑性樹脂層之層之間的黏合性之觀點考慮,鹼可溶性樹脂為丙烯酸樹脂為較佳。在此,“丙烯酸樹脂”係指具有選自包括源自(甲基)丙烯酸之構成單元、源自(甲基)丙烯酸酯之構成單元及源自(甲基)丙烯酸醯胺之構成單元之群組中之至少一種之樹脂。From the viewpoint of developability and adhesiveness with a layer adjacent to the thermoplastic resin layer, it is preferable that the alkali-soluble resin is an acrylic resin. Here, the "acrylic resin" means a group selected from the group consisting of a constitutional unit derived from (meth)acrylic acid, a constitutional unit derived from (meth)acrylate, and a constitutional unit derived from (meth)acrylate amide At least one resin of the group.
在丙烯酸樹脂中,相對於丙烯酸樹脂的總質量,源自(甲基)丙烯酸之構成單元、源自(甲基)丙烯酸酯之構成單元及源自(甲基)丙烯酸醯胺之構成單元的總含量之比例為50質量%以上為較佳。在丙烯酸樹脂中,相對於丙烯酸樹脂的總質量,源自(甲基)丙烯酸之構成單元及源自(甲基)丙烯酸酯之構成單元的總含量之比例為30質量%~100質量%為較佳,50質量%~100質量%為更佳。In the acrylic resin, with respect to the total mass of the acrylic resin, the total of the constitutional unit derived from (meth)acrylic acid, the constitutional unit derived from (meth)acrylate, and the constitutional unit derived from (meth)acrylic acid amide The content ratio is preferably 50% by mass or more. In the acrylic resin, with respect to the total mass of the acrylic resin, the ratio of the total content of the structural units derived from (meth)acrylic acid and the structural units derived from (meth)acrylates is 30% by mass to 100% by mass. Preferably, 50 mass % - 100 mass % are more preferable.
又,鹼可溶性樹脂為具有酸基之聚合物為較佳。作為酸基,例如可舉出羧基、磺基、磷酸基及膦酸基,羧基為較佳。Moreover, it is preferable that the alkali-soluble resin is a polymer having an acid group. As an acid group, a carboxyl group, a sulfo group, a phosphoric acid group, and a phosphonic acid group are mentioned, for example, a carboxyl group is preferable.
從顯影性之觀點考慮,鹼可溶性樹脂的酸值為60mgKOH/g以上的鹼可溶性樹脂為較佳,酸值為60mgKOH/g以上的含羧基之丙烯酸樹脂為更佳。酸值的上限沒有限制。鹼可溶性樹脂的酸值為200mgKOH/g以下為較佳,150mgKOH/g以下為更佳。From the viewpoint of developability, an alkali-soluble resin having an acid value of 60 mgKOH/g or more is preferable, and a carboxyl group-containing acrylic resin having an acid value of 60 mgKOH/g or more is more preferable. The upper limit of the acid value is not limited. The acid value of the alkali-soluble resin is preferably 200 mgKOH/g or less, and more preferably 150 mgKOH/g or less.
作為酸值為60mgKOH/g以上的含羧基之丙烯酸樹脂,沒有限制,能夠適當地選擇使用公知的樹脂。作為酸值為60mgKOH/g以上的含羧基之丙烯酸樹脂,例如可舉出在日本特開2011-95716號公報的0025段中記載之聚合物中酸值為60mgKOH/g以上的含羧基之丙烯酸樹脂、日本特開2010-237589號公報的0033段~0052段中記載之聚合物中酸值為60mgKOH/g以上的含羧基之丙烯酸樹脂、及日本特開2016-224162號公報的0053段~0068段中記載之黏合劑聚合物中酸值為60mgKOH/g以上的含羧基之丙烯酸樹脂。The carboxyl group-containing acrylic resin having an acid value of 60 mgKOH/g or more is not limited, and known resins can be appropriately selected and used. Examples of carboxyl group-containing acrylic resins having an acid value of 60 mgKOH/g or more include carboxyl group-containing acrylic resins having an acid value of 60 mgKOH/g or more among polymers described in paragraph 0025 of JP-A No. 2011-95716, for example. , Carboxyl group-containing acrylic resins with an acid value of 60 mgKOH/g or more in the polymers described in paragraphs 0033 to 0052 of Japanese Patent Laid-Open No. 2010-237589, and paragraphs 0053 to 0068 of Japanese Patent Laid-Open No. 2016-224162 A carboxyl group-containing acrylic resin with an acid value of 60 mgKOH/g or more in the binder polymer described in .
相對於含羧基之丙烯酸樹脂的總質量,含羧基之丙烯酸樹脂中具有羧基之構成單元的含有比例為5質量%~50質量%為較佳,10質量%~40質量%為更佳,12質量%~30質量%為特佳。Relative to the total mass of the carboxyl group-containing acrylic resin, the content ratio of the structural unit having a carboxyl group in the carboxyl group-containing acrylic resin is preferably 5% by mass to 50% by mass, more preferably 10% by mass to 40% by mass, and 12% by mass. % to 30% by mass is particularly preferred.
從顯影性以及與相鄰於熱塑性樹脂層之層之間的黏合性之觀點考慮,鹼可溶性樹脂特佳為具有源自(甲基)丙烯酸之構成單元之丙烯酸樹脂。The alkali-soluble resin is particularly preferably an acrylic resin having a structural unit derived from (meth)acrylic acid from the viewpoints of developability and adhesiveness with a layer adjacent to the thermoplastic resin layer.
鹼可溶性樹脂亦可以具有反應性基。反應性基為例如能夠加成聚合之基團即可。作為反應性基,例如可舉出乙烯性不飽和基、縮聚性基(例如,羥基及羧基)及複加成反應性基(例如,環氧基和(封端)異氰酸酯基)。Alkali-soluble resins may also have reactive groups. The reactive group may be, for example, a group capable of addition polymerization. As a reactive group, an ethylenically unsaturated group, a polycondensation-polymerizable group (for example, a hydroxyl group and a carboxyl group), and a complex addition reactive group (for example, an epoxy group and a (blocked) isocyanate group) are mentioned, for example.
鹼可溶性樹脂的重量平均分子量(Mw)為1,000以上為較佳,1万~10万為更佳,2万~5万為特佳。The weight average molecular weight (Mw) of the alkali-soluble resin is preferably 1,000 or more, more preferably 10,000 to 100,000, and particularly preferably 20,000 to 50,000.
熱塑性樹脂層可以單獨包含1種鹼可溶性樹脂,亦可以包含2種以上鹼可溶性樹脂。The thermoplastic resin layer may contain one type of alkali-soluble resin alone, or may contain two or more types of alkali-soluble resin.
從顯影性以及與相鄰於熱塑性樹脂層之層之間的黏合性之觀點考慮,相對於熱塑性樹脂層的總質量,鹼可溶性樹脂的含有比例為10質量%~99質量%為較佳,20質量%~90質量%為更佳,40質量%~80質量%為進一步較佳,50質量%~70質量%為特佳。From the viewpoint of developability and adhesiveness with the layer adjacent to the thermoplastic resin layer, the content of the alkali-soluble resin is preferably 10% by mass to 99% by mass relative to the total mass of the thermoplastic resin layer, and 20% by mass is preferred. The content is more preferably from 90% by mass to 90% by mass, more preferably from 40% by mass to 80% by mass, and particularly preferably from 50% by mass to 70% by mass.
熱塑性樹脂層包含顯色時的波長範圍400nm~780nm內的最大吸收波長為450nm以上且最大吸收波長藉由酸、鹼或自由基發生變化之色素(以下,有時稱為“色素B”)為較佳。色素B之較佳態樣將在後面進行敘述,除此以外,與上述色素NC之較佳態樣相同。The thermoplastic resin layer contains a dye whose maximum absorption wavelength in the wavelength range of 400 nm to 780 nm during color development is 450 nm or more and whose maximum absorption wavelength is changed by acid, alkali, or radical (hereinafter, sometimes referred to as "dye B"): better. The preferred aspect of the dye B will be described later, and other than that, it is the same as the preferred aspect of the above-mentioned dye NC.
從曝光部之可見性、未曝光部之可見性及解析度之觀點考慮,色素B為最大吸收波長藉由酸或自由基發生變化之色素為較佳,最大吸收波長藉由酸發生變化之色素為更佳。From the viewpoints of the visibility of the exposed part, the visibility of the unexposed part, and the resolution, it is preferable that the dye B is a dye whose maximum absorption wavelength is changed by an acid or a radical, and a dye whose maximum absorption wavelength is changed by an acid for better.
從曝光部之可見性、未曝光部之可見性及解析度之觀點考慮,熱塑性樹脂層包含作為色素B之最大吸收波長藉由酸發生變化之色素以及後述之藉由光產生酸之化合物為較佳。From the viewpoints of the visibility of the exposed portion, the visibility of the unexposed portion, and the resolution, it is preferable that the thermoplastic resin layer contains a dye whose maximum absorption wavelength of the dye B is changed by an acid, and a compound that generates an acid by light, which will be described later. good.
熱塑性樹脂層可以單獨包含1種色素B,亦可以包含2種以上色素B。The thermoplastic resin layer may contain one type of pigment B alone, or two or more types of pigment B may be contained.
從曝光部之可見性、未曝光部之可見性之觀點考慮,相對於熱塑性樹脂層的總質量,色素B的含有比例為0.2質量%以上為較佳,0.2質量%~6質量%為更佳,0.2質量%~5質量%為進一步較佳,0.25質量%~3.0質量%為特佳。From the viewpoint of the visibility of the exposed part and the visibility of the unexposed part, the content ratio of the dye B is preferably 0.2 mass % or more, more preferably 0.2 mass % to 6 mass %, with respect to the total mass of the thermoplastic resin layer. , 0.2% by mass to 5% by mass is more preferable, and 0.25% by mass to 3.0% by mass is particularly preferable.
在此,色素B的含有比例係指使熱塑性樹脂層中所包含之所有色素B成為顯色狀態時之色素的含有比例。以下,作為藉由自由基顯色之色素的一例,對色素B的含有比例之定量方法進行說明。藉由將色素(0.001g)和色素(0.01g)分別溶解於甲基乙基酮(100mL)中來製備2種溶液。將IRGACURE OXE-01(BASF公司)作為光自由基聚合起始劑添加到所得之各溶液中,然後藉由365nm之光的照射而使其產生自由基,並使所有色素成為顯色狀態。接著,在大氣氛圍下,使用分光光度計(UV3100,SHIMADZU CORPORATION)測量液溫為25℃之各溶液的吸光度並製作校準曲線。接著,代替色素將熱塑性樹脂層(0.1g)溶解於甲基乙基酮中,除此以外,藉由與上述相同之方法測量使色素全部顯色之溶液的吸光度。依據含有所得之熱塑性樹脂層之溶液的吸光度,基於校準曲線計算出熱塑性樹脂層中所包含之色素的量。Here, the content ratio of the dye B refers to the content ratio of the dye when all the dyes B contained in the thermoplastic resin layer are in a colored state. Hereinafter, a method for quantifying the content ratio of the dye B will be described as an example of the dye developed by radicals. Two solutions were prepared by dissolving the dye (0.001 g) and the dye (0.01 g) in methyl ethyl ketone (100 mL), respectively. IRGACURE OXE-01 (BASF) was added to each of the obtained solutions as a photo-radical polymerization initiator, and then irradiated with light of 365 nm to generate radicals, and all dyes were brought into a colored state. Next, the absorbance of each solution at a liquid temperature of 25° C. was measured using a spectrophotometer (UV3100, SHIMADZU CORPORATION) under the atmosphere, and a calibration curve was prepared. Next, except that the thermoplastic resin layer (0.1 g) was dissolved in methyl ethyl ketone instead of the dye, the absorbance of the solution in which all the dyes were developed was measured by the same method as above. From the absorbance of the solution containing the obtained thermoplastic resin layer, the amount of the pigment contained in the thermoplastic resin layer was calculated based on the calibration curve.
熱塑性樹脂層亦可以包含藉由光產生酸、鹼或自由基之化合物(以下,有時稱為“化合物C”)。化合物C為藉由接收光化射線(例如,紫外線及可見光線)產生酸、鹼或自由基之化合物為較佳。作為化合物C,可舉出公知的光酸產生劑、光鹼產生劑及光自由基聚合起始劑(光自由基產生劑)。化合物C為光酸產生劑為較佳。The thermoplastic resin layer may contain a compound (hereinafter, sometimes referred to as "compound C") that generates an acid, a base, or a radical by light. Compound C is preferably a compound that generates acid, base or radical by receiving actinic rays (eg, ultraviolet rays and visible rays). As compound C, a well-known photoacid generator, a photobase generator, and a photoradical polymerization initiator (photoradical generator) are mentioned. Compound C is preferably a photoacid generator.
從解析度之觀點考慮,熱塑性樹脂層包含光酸產生劑為較佳。作為光酸產生劑,可舉出亦可以包含於上述負型感光性樹脂層中之光陽離子聚合起始劑,除了後述之點以外,較佳態樣亦相同。From the viewpoint of resolution, it is preferable that the thermoplastic resin layer contains a photoacid generator. As a photoacid generator, the photocationic polymerization initiator which can also be contained in the said negative photosensitive resin layer is mentioned, and the preferable aspect is the same except for the point mentioned later.
從靈敏度及解析度之觀點考慮,光酸產生劑包含選自包括鎓鹽化合物及肟磺酸鹽化合物之群組中之至少一種為較佳,從靈敏度、解析度及黏合性之觀點考慮,包含肟磺酸鹽化合物為更佳。From the viewpoints of sensitivity and resolution, it is preferable that the photoacid generator contains at least one selected from the group consisting of onium salt compounds and oxime sulfonate compounds, and from the viewpoints of sensitivity, resolution and adhesion, it is preferable to include Oxime sulfonate compounds are more preferred.
又,光酸產生劑係具有以下結構之光酸產生劑亦較佳。Moreover, it is also preferable that the photoacid generator is a photoacid generator having the following structure.
[化學式2] [Chemical formula 2]
熱塑性樹脂層亦可以包含光鹼產生劑。作為光鹼產生劑,例如可舉出2-硝基苄基環己基胺基甲酸酯、三苯基甲醇、鄰胺基甲醯基羥醯胺、鄰胺基甲醯基肟、[[(2,6-二硝基苄基)氧]羰基]環己基胺、雙[[(2-硝基苄基)氧]羰基]己基1,6-二胺、4-(甲基硫基苯甲醯)-1-甲基-1-嗎啉基乙烷、(4-嗎啉基苯甲醯)-1-苄基-1-二甲基胺基丙烷、N-(2-硝基苄基氧羰基)吡咯啶、六胺合鈷(III)三(三苯基甲基硼酸酯)、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮、2,6-二甲基-3,5-二乙醯-4-(2-硝基苯基)-1,4-二氫吡啶及2,6-二甲基-3,5-二乙醯-4-(2,4-二硝基苯基)-1,4-二氫吡啶。The thermoplastic resin layer may also contain a photobase generator. As the photobase generator, for example, 2-nitrobenzylcyclohexylcarbamate, triphenylmethanol, o-aminocarbamoyl hydroxyamide, o-aminocarbamoyl oxime, [[( 2,6-Dinitrobenzyl)oxy]carbonyl]cyclohexylamine, bis[[(2-nitrobenzyl)oxy]carbonyl]hexyl 1,6-diamine, 4-(methylthiobenzyl) (4-morpholinobenzyl)-1-benzyl-1-dimethylaminopropane, N-(2-nitrobenzyl) oxycarbonyl)pyrrolidine, hexamine cobalt(III) tris(triphenylmethylborate), 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)- Butanone, 2,6-dimethyl-3,5-diacetyl-4-(2-nitrophenyl)-1,4-dihydropyridine and 2,6-dimethyl-3,5- Diacetyl-4-(2,4-dinitrophenyl)-1,4-dihydropyridine.
熱塑性樹脂層亦可以包含光自由基聚合起始劑。作為光自由基聚合起始劑,例如可舉出亦可以包含於上述負型感光性樹脂層中之光自由基聚合起始劑,較佳態樣亦相同。The thermoplastic resin layer may also contain a photoradical polymerization initiator. As a photoradical polymerization initiator, the photoradical polymerization initiator which can also be contained in the said negative photosensitive resin layer is mentioned, for example, and a preferable aspect is also the same.
熱塑性樹脂層可以單獨包含1種化合物C,亦可以包含2種以上化合物C。The thermoplastic resin layer may contain one compound C alone, or may contain two or more compounds C.
從曝光部之可見性、未曝光部之可見性及解析度之觀點考慮,相對於熱塑性樹脂層的總質量,化合物C的含有比例為0.1質量%~10質量%為較佳,0.5質量%~5質量%為更佳。From the viewpoint of the visibility of the exposed portion, the visibility of the unexposed portion, and the resolution, the content of the compound C is preferably 0.1% by mass to 10% by mass, and preferably 0.5% by mass to 0.5% by mass relative to the total mass of the thermoplastic resin layer. 5 mass % is more preferable.
從解析度、與相鄰於熱塑性樹脂層之層之間的黏合性及顯影性之觀點考慮,熱塑性樹脂層包含可塑劑為較佳。From the viewpoints of resolution, adhesion to layers adjacent to the thermoplastic resin layer, and developability, it is preferable that the thermoplastic resin layer contains a plasticizer.
可塑劑的分子量(對於低聚物或聚合物的分子量稱為重量平均分子量(Mw)。以下,在本段中相同。)小於鹼可溶性樹脂的分子量為較佳。可塑劑的分子量為200~2,000為較佳。The molecular weight of the plasticizer (the molecular weight of the oligomer or polymer is referred to as the weight-average molecular weight (Mw). Hereinafter, the same applies in this paragraph.) is preferably smaller than that of the alkali-soluble resin. The molecular weight of the plasticizer is preferably 200 to 2,000.
可塑劑只要係與鹼可溶性樹脂相溶而表現出可塑性之化合物,則沒有限制。從賦予可塑性之觀點考慮,可塑劑為在分子中具有伸烷氧基之化合物為較佳,聚伸烷基二醇化合物為更佳。可塑劑中所包含之伸烷氧基具有聚乙烯氧基結構或聚伸丙氧基結構為較佳。The plasticizer is not limited as long as it is a compound that is compatible with the alkali-soluble resin and exhibits plasticity. From the viewpoint of imparting plasticity, the plasticizer is preferably a compound having an alkyleneoxy group in the molecule, and more preferably a polyalkylene glycol compound. It is preferable that the alkyleneoxy group contained in the plasticizer has a polyvinyloxy structure or a polypropyleneoxy structure.
從解析度及保存穩定性之觀點考慮,可塑劑包含(甲基)丙烯酸酯化合物為較佳。從相溶性、解析度及與相鄰於熱塑性樹脂層之層之間的黏合性之觀點考慮,鹼可溶性樹脂為丙烯酸樹脂且可塑劑包含(甲基)丙烯酸酯化合物為更佳。From the viewpoint of resolution and storage stability, it is preferable that the plasticizer contains a (meth)acrylate compound. From the viewpoints of compatibility, resolution, and adhesion with a layer adjacent to the thermoplastic resin layer, it is more preferable that the alkali-soluble resin is an acrylic resin and the plasticizer contains a (meth)acrylate compound.
作為被用作可塑劑之(甲基)丙烯酸酯化合物,例如可舉出上述“聚合性化合物B”部分中記載之(甲基)丙烯酸酯化合物。在感光性轉印材料中,當熱塑性樹脂層與負型感光性樹脂層直接接觸而配置時,熱塑性樹脂層及負型感光性樹脂層分別包含相同之(甲基)丙烯酸酯化合物為較佳。這是因為藉由熱塑性樹脂層及負型感光性樹脂層N分別包含相同之(甲基)丙烯酸酯化合物,層間的成分擴散得到抑制,保存穩定性得到提高。As a (meth)acrylate compound used as a plasticizer, the (meth)acrylate compound described in the said "polymerizable compound B" is mentioned, for example. In the photosensitive transfer material, when the thermoplastic resin layer and the negative photosensitive resin layer are arranged in direct contact with each other, it is preferable that the thermoplastic resin layer and the negative photosensitive resin layer each contain the same (meth)acrylate compound. This is because the thermoplastic resin layer and the negative photosensitive resin layer N contain the same (meth)acrylate compound, respectively, so that the diffusion of components between layers is suppressed, and the storage stability is improved.
當熱塑性樹脂層包含(甲基)丙烯酸酯化合物作為可塑劑時,從與相鄰於熱塑性樹脂層之層之間的黏合性之觀點考慮,(甲基)丙烯酸酯化合物即使在曝光後的曝光部亦不聚合為較佳。When the thermoplastic resin layer contains a (meth)acrylate compound as a plasticizer, from the viewpoint of adhesiveness with a layer adjacent to the thermoplastic resin layer, the (meth)acrylate compound is even in the exposed portion after exposure. It is also preferred not to aggregate.
在某一實施形態中,從解析度、與相鄰於熱塑性樹脂層之層之間的黏合性及顯影性之觀點考慮,被用作可塑劑之(甲基)丙烯酸酯化合物在一個分子中具有2個以上(甲基)丙烯醯基之(甲基)丙烯酸酯化合物為較佳。In one embodiment, the (meth)acrylate compound used as a plasticizer has, in one molecule, from the viewpoints of resolution, adhesion to a layer adjacent to the thermoplastic resin layer, and developability A (meth)acrylate compound having two or more (meth)acryloyl groups is preferred.
在某一實施形態中,被用作可塑劑之(甲基)丙烯酸酯化合物為具有酸基之(甲基)丙烯酸酯化合物或者胺基甲酸酯(甲基)丙烯酸酯化合物為較佳。In one embodiment, the (meth)acrylate compound used as a plasticizer is preferably a (meth)acrylate compound or a urethane (meth)acrylate compound having an acid group.
熱塑性樹脂層可以單獨包含1種可塑劑,亦可以包含2種以上可塑劑。The thermoplastic resin layer may contain one type of plasticizer alone or two or more types of plasticizers.
從解析度、與相鄰於熱塑性樹脂層之層之間的黏合性及顯影性之觀點考慮,相對於熱塑性樹脂層的總質量,可塑劑的含有比例為1質量%~70質量%為較佳,10質量%~60質量%為更佳,20質量%~50質量%為特佳。From the viewpoints of resolution, adhesion to layers adjacent to the thermoplastic resin layer, and developability, the content of the plasticizer is preferably 1% by mass to 70% by mass relative to the total mass of the thermoplastic resin layer. , 10% by mass to 60% by mass is more preferable, and 20% by mass to 50% by mass is particularly preferable.
從厚度的均勻性之觀點考慮,熱塑性樹脂層包含界面活性劑為較佳。作為界面活性劑,例如可舉出亦可以包含於上述負型感光性樹脂層N中之界面活性劑,較佳態樣亦相同。From the viewpoint of the uniformity of thickness, it is preferable that the thermoplastic resin layer contains a surfactant. As a surfactant, the surfactant which can also be contained in the said negative photosensitive resin layer N is mentioned, for example, and a preferable aspect is also the same.
熱塑性樹脂層可以單獨包含1種界面活性劑,亦可以包含2種以上界面活性劑。The thermoplastic resin layer may contain one type of surfactant alone, or may contain two or more types of surfactants.
相對於熱塑性樹脂層的總質量,界面活性劑的含有比例為0.001質量%~10質量%為較佳,0.01質量%~3質量%為更佳。The content ratio of the surfactant is preferably 0.001% by mass to 10% by mass, more preferably 0.01% by mass to 3% by mass, with respect to the total mass of the thermoplastic resin layer.
熱塑性樹脂層亦可以包含增感劑。作為增感劑,例如可舉出亦可以包含於上述負型感光性樹脂層中之增感劑。The thermoplastic resin layer may also contain a sensitizer. As a sensitizer, the sensitizer which can also be contained in the said negative photosensitive resin layer is mentioned, for example.
熱塑性樹脂層可以單獨包含1種增感劑,亦可以包含2種以上增感劑。The thermoplastic resin layer may contain one type of sensitizer alone, or may contain two or more types of sensitizers.
從提高對光源之靈敏度、曝光部之可見性及未曝光部之可見性之觀點考慮,相對於熱塑性樹脂層的總質量,增感劑的含有比例為0.01質量%~5質量%為較佳,0.05質量%~1質量%為更佳。From the viewpoint of improving the sensitivity to the light source, the visibility of the exposed portion, and the visibility of the unexposed portion, the content of the sensitizer is preferably 0.01% by mass to 5% by mass relative to the total mass of the thermoplastic resin layer. 0.05 mass % - 1 mass % are more preferable.
除了上述成分以外,熱塑性樹脂層亦可以依據需要而包含公知的添加劑。In addition to the above-mentioned components, the thermoplastic resin layer may contain known additives as necessary.
又,關於熱塑性樹脂層,記載於日本特開2014-85643號公報的0189段~0193段中。上述公報的內容藉由參閱引用於本說明書中。In addition, the thermoplastic resin layer is described in paragraphs 0189 to 0193 of Japanese Patent Laid-Open No. 2014-85643. The contents of the above-mentioned publications are incorporated herein by reference.
熱塑性樹脂層的厚度沒有限制。從與相鄰於熱塑性樹脂層之層之間的黏合性之觀點考慮,熱塑性樹脂層的平均厚度為1μm以上為較佳,2μm以上為更佳。熱塑性樹脂層的平均厚度的上限沒有限制。從顯影性及解析度之觀點考慮,熱塑性樹脂層的平均厚度為20μm以下為較佳,10μm以下為更佳,5μm以下為特佳。The thickness of the thermoplastic resin layer is not limited. From the viewpoint of the adhesiveness with the layer adjacent to the thermoplastic resin layer, the average thickness of the thermoplastic resin layer is preferably 1 μm or more, more preferably 2 μm or more. The upper limit of the average thickness of the thermoplastic resin layer is not limited. From the viewpoint of developability and resolution, the average thickness of the thermoplastic resin layer is preferably 20 μm or less, more preferably 10 μm or less, and particularly preferably 5 μm or less.
熱塑性樹脂層的形成方法只要係能夠形成包含上述成分之層之方法,則沒有限制。作為熱塑性樹脂層的形成方法,例如可舉出在臨時支撐體的表面塗佈熱塑性樹脂組成物,並對熱塑性樹脂組成物的塗膜進行乾燥之方法。The method for forming the thermoplastic resin layer is not limited as long as it can form a layer containing the above-mentioned components. As a formation method of a thermoplastic resin layer, the method of apply|coating a thermoplastic resin composition to the surface of a temporary support body, and drying the coating film of a thermoplastic resin composition, for example is mentioned.
作為熱塑性樹脂組成物,例如可舉出包含上述成分之組成物。熱塑性樹脂組成物會調節熱塑性樹脂組成物的黏度,並容易形成熱塑性樹脂層,因此包含溶劑為較佳。As a thermoplastic resin composition, the composition containing the above-mentioned components is mentioned, for example. The thermoplastic resin composition can adjust the viscosity of the thermoplastic resin composition and easily form a thermoplastic resin layer, so it is preferable to contain a solvent.
作為熱塑性樹脂組成物中所包含之溶劑,只要係能夠溶解或者分散熱塑性樹脂層中所包含之成分之溶劑,則沒有限制。作為溶劑,可舉出亦可以包含上述感光性樹脂組成物之溶劑,較佳態樣亦相同。The solvent contained in the thermoplastic resin composition is not limited as long as it can dissolve or disperse the components contained in the thermoplastic resin layer. As a solvent, the solvent which can also contain the said photosensitive resin composition is mentioned, and the preferable aspect is also the same.
作為熱塑性樹脂組成物可以單獨包含1種溶劑,亦可以包含2種以上溶劑。As a thermoplastic resin composition, 1 type of solvent may be contained independently, and 2 or more types of solvents may be contained.
相對於熱塑性樹脂組成物中的全部固體成分100質量份,熱塑性樹脂組成物中之溶劑的含有比例為50質量份~1,900質量份為較佳,100質量份~900質量份為更佳。The content ratio of the solvent in the thermoplastic resin composition is preferably 50 parts by mass to 1,900 parts by mass, more preferably 100 parts by mass to 900 parts by mass, relative to 100 parts by mass of the total solid content in the thermoplastic resin composition.
熱塑性樹脂組成物之製備及熱塑性樹脂層之形成依照上述感光性樹脂組成物之製備方法及負型感光性樹脂層N的形成方法進行即可。例如,預先製備將熱塑性樹脂層中所包含之各成分溶解於溶劑中而得之溶液,並將所得之各溶液以既定比例進行混合,從而製備了熱塑性樹脂組成物之後,將所得之熱塑性樹脂組成物塗佈於臨時支撐體的表面,藉由對熱塑性樹脂組成物的塗膜進行乾燥,能夠形成熱塑性樹脂層。又,亦可以在覆蓋膜上形成負型感光性樹脂層N之後,在負型感光性樹脂層N的表面形成熱塑性樹脂層。The preparation of the thermoplastic resin composition and the formation of the thermoplastic resin layer may be carried out in accordance with the preparation method of the photosensitive resin composition and the formation method of the negative photosensitive resin layer N described above. For example, a solution obtained by dissolving each component contained in the thermoplastic resin layer in a solvent is prepared in advance, and each of the obtained solutions is mixed in a predetermined ratio to prepare a thermoplastic resin composition, and then the obtained thermoplastic resin composition The thermoplastic resin layer can be formed by coating the thermoplastic resin composition on the surface of the temporary support and drying the coating film of the thermoplastic resin composition. Moreover, after forming the negative photosensitive resin layer N on the coverlay film, you may form a thermoplastic resin layer on the surface of the negative photosensitive resin layer N.
--中間層-- 感光性轉印材料在熱塑性樹脂層與負型感光性樹脂層N之間具有中間層為較佳。依據中間層,能夠抑制形成複數個層時以及保存複數個層時之成分混合。--middle layer-- It is preferable that the photosensitive transfer material has an intermediate layer between the thermoplastic resin layer and the negative photosensitive resin layer N. According to the intermediate layer, it is possible to suppress the mixing of components when forming a plurality of layers and when storing a plurality of layers.
從顯影性以及抑制塗佈複數個層時和塗佈後保存複數個層時之成分混合之觀點考慮,中間層為水溶性層為較佳。在本揭示中,“水溶性”係指在液溫為22℃且pH為7.0之100g水中的溶解度為0.1g以上。It is preferable that the intermediate layer is a water-soluble layer from the viewpoints of developability and suppression of the mixing of components when coating a plurality of layers and when storing a plurality of layers after coating. In the present disclosure, "water-solubility" means that the solubility in 100 g of water at a liquid temperature of 22° C. and a pH of 7.0 is 0.1 g or more.
作為中間層,例如可舉出在日本特開平5-72724號公報中記載為“分離層”之具有氧阻斷功能之氧阻斷層。由於中間層係氧阻斷層,從而提高曝光時的靈敏度,降低曝光機的時間負荷,結果,生產性得到提高。用作中間層之氧阻斷層從公知的層中適當選擇即可。用作中間層之氧阻斷層為顯示出低的透氧性並且分散或溶解於水或鹼水溶液(在22℃下之碳酸鈉的1質量%水溶液)中之氧阻斷層為較佳。As the intermediate layer, for example, an oxygen blocking layer having an oxygen blocking function described as a "separation layer" in Japanese Patent Application Laid-Open No. 5-72724 can be mentioned. Since the intermediate layer is an oxygen blocking layer, the sensitivity at the time of exposure is improved, the time load of the exposure machine is reduced, and as a result, the productivity is improved. The oxygen blocking layer used as the intermediate layer may be appropriately selected from known layers. The oxygen blocking layer used as the intermediate layer is preferably an oxygen blocking layer which exhibits low oxygen permeability and is dispersed or dissolved in water or an aqueous alkali solution (1 mass % aqueous solution of sodium carbonate at 22°C).
中間層包含樹脂為較佳。作為中間層中所包含之樹脂,例如可舉出聚乙烯醇系樹脂、聚乙烯基吡咯啶酮系樹脂、纖維素系樹脂、丙烯酸醯胺系樹脂、聚環氧乙烷系樹脂、明膠、乙烯基醚系樹脂、聚醯胺樹脂及該等之共聚物。中間層中所包含之樹脂為水溶性樹脂為較佳。It is preferable that the intermediate layer contains resin. Examples of resins contained in the intermediate layer include polyvinyl alcohol-based resins, polyvinylpyrrolidone-based resins, cellulose-based resins, acrylic acid amide-based resins, polyethylene oxide-based resins, gelatin, vinyl Base ether resins, polyamide resins and their copolymers. The resin contained in the intermediate layer is preferably a water-soluble resin.
從抑制複數個層間之成分混合之觀點考慮,中間層中所包含之樹脂為與負型感光性樹脂層N中所包含之聚合物A及熱塑性樹脂層中所包含之熱塑性樹脂(鹼可溶性樹脂)中的任一者均不同之樹脂為較佳。From the viewpoint of suppressing the mixing of components between a plurality of layers, the resin contained in the intermediate layer is the polymer A contained in the negative photosensitive resin layer N and the thermoplastic resin (alkali-soluble resin) contained in the thermoplastic resin layer. Resin which is different in any of them is preferable.
從氧阻斷性以及抑制塗佈複數個層時和塗佈後保存複數個層時之成分混合之觀點考慮,中間層包含聚乙烯醇為較佳,包含聚乙烯醇及聚乙烯基吡咯啶酮為更佳。The intermediate layer preferably contains polyvinyl alcohol, including polyvinyl alcohol and polyvinylpyrrolidone, from the viewpoints of oxygen barrier properties and suppression of component mixing when applying multiple layers and when storing multiple layers after application. for better.
中間層可以單獨包含1種樹脂,亦可以包含2種以上樹脂。The intermediate layer may contain one type of resin alone, or may contain two or more types of resins.
從氧阻斷性以及抑制塗佈複數個層時和塗佈後保存複數個層時之成分混合之觀點考慮,相對於中間層的總質量,中間層中之樹脂的含有比例為50質量%~100質量%為較佳,70質量%~100質量%為更佳,80質量%~100質量%為進一步較佳,90質量%~100質量%為特佳。From the viewpoints of oxygen barrier properties and suppression of component mixing when applying multiple layers and when storing multiple layers after application, the content ratio of the resin in the intermediate layer is 50% by mass to 50% by mass relative to the total mass of the intermediate layer. 100 mass % is preferable, 70 mass % to 100 mass % are more preferable, 80 mass % to 100 mass % are further preferable, and 90 mass % to 100 mass % are particularly preferable.
又,中間層亦可以依據需要而包含添加劑。作為添加劑,例如可舉出界面活性劑。Moreover, the intermediate layer may contain an additive as needed. As an additive, a surfactant is mentioned, for example.
中間層的厚度沒有限制。中間層的平均厚度為0.1μm~5μm為較佳,0.5μm~3μm為更佳。藉由中間層的厚度在上述範圍內,無需降低氧阻斷性而能夠抑制在形成複數個層時及保存複數個層時之成分混合,又,能夠抑制顯影時去除中間層之時間的增加。The thickness of the intermediate layer is not limited. The average thickness of the intermediate layer is preferably 0.1 μm to 5 μm, more preferably 0.5 μm to 3 μm. When the thickness of the intermediate layer is within the above-mentioned range, it is possible to suppress the mixing of components during formation and storage of a plurality of layers without reducing oxygen barrier properties, and to suppress an increase in the time required to remove the intermediate layer during development.
中間層的形成方法只要係能夠形成包含上述成分之層之方法,則沒有限制。作為中間層的形成方法,例如可舉出在熱塑性樹脂層或負型感光性樹脂層N的表面塗佈中間層用組成物,然後對中間層用組成物的塗膜進行乾燥之方法。The method for forming the intermediate layer is not limited as long as it can form a layer containing the above-mentioned components. As a formation method of an intermediate layer, the method of apply|coating the composition for intermediate layers to the surface of a thermoplastic resin layer or a negative photosensitive resin layer N, and drying the coating film of the composition for intermediate layers, is mentioned, for example.
作為中間層用組成物,例如可舉出樹脂及包含任意添加劑之組成物。中間層用組成物調節中間層用組成物的黏度,並且容易形成中間層,因此包含溶劑為較佳。作為溶劑,只要係能夠溶解或分散樹脂之溶劑,則沒有限制。溶劑為選自包括水及水混和性有機溶劑之群組中之至少一種為較佳,水或水與水混和性有機溶劑之混合溶劑為更佳。 作為水混和性有機溶劑,例如可舉出碳數為1~3之醇、丙酮、乙二醇及甘油。水混和性有機溶劑為碳數為1~3之醇為較佳,甲醇或乙醇為更佳。Examples of the composition for the intermediate layer include resins and compositions containing optional additives. The composition for an intermediate layer adjusts the viscosity of the composition for an intermediate layer, and since it is easy to form an intermediate layer, it is preferable to contain a solvent. The solvent is not limited as long as it can dissolve or disperse the resin. Preferably, the solvent is at least one selected from the group consisting of water and a water-miscible organic solvent, and more preferably, water or a mixed solvent of water and a water-miscible organic solvent. Examples of the water-miscible organic solvent include alcohols having 1 to 3 carbon atoms, acetone, ethylene glycol, and glycerin. The water-miscible organic solvent is preferably an alcohol having 1 to 3 carbon atoms, more preferably methanol or ethanol.
又,感光性轉印材料還可以具有折射率調節層等其他層。 作為折射率調節層並無特別限制,能夠使用公知的折射率調節層。 從配線視覺辨認抑制性的觀點考慮,折射率調節層的折射率高於感光性層的折射率為較佳。 折射率調節層的折射率為1.50以上為較佳,1.55以上為更佳,1.60以上為進一步較佳,1.70以上為特佳。 折射率調節層的折射率的上限並無特別限制,2.10以下為較佳,1.85以下為更佳,1.78以下為進一步較佳,1.74以下為特佳。 作為折射率調節層的厚度,並無特別限制。 折射率調節層的厚度為50nm以上且500nm以下為較佳,55nm以上且110nm以下為更佳,60nm以上且100nm以下為進一步較佳。 控制折射率調節層的折射率之方法並無特別限制,例如可舉出單獨使用既定折射率的樹脂之方法、使用樹脂及金屬氧化物粒子或金屬粒子之方法、使用金屬鹽與樹脂的複合體之方法等。 作為金屬氧化物粒子的種類,並無特別限制,能夠使用公知的金屬氧化物粒子。 作為金屬氧化物粒子,具體而言,選自包括氧化鋯粒子(ZrO2 粒子)、Nb2 O5 粒子、氧化鈦粒子(TiO2 粒子)及二氧化矽粒子(SiO2 粒子)之群組中之至少一種為較佳。 該等之中,作為金屬氧化物粒子,例如從容易將第二樹脂層的折射率調節為1.6以上之觀點考慮,選自包括氧化鋯粒子及氧化鈦粒子之群組中之至少一種為更佳。Moreover, the photosensitive transfer material may have other layers, such as a refractive index adjustment layer. It does not specifically limit as a refractive index adjustment layer, A well-known refractive index adjustment layer can be used. The refractive index of the refractive index adjustment layer is preferably higher than the refractive index of the photosensitive layer from the viewpoint of suppressing the visibility of wiring. The refractive index of the refractive index adjustment layer is preferably 1.50 or more, more preferably 1.55 or more, further preferably 1.60 or more, and particularly preferably 1.70 or more. The upper limit of the refractive index of the refractive index adjustment layer is not particularly limited, but is preferably 2.10 or less, more preferably 1.85 or less, further preferably 1.78 or less, and particularly preferably 1.74 or less. The thickness of the refractive index adjustment layer is not particularly limited. The thickness of the refractive index adjustment layer is preferably 50 nm or more and 500 nm or less, more preferably 55 nm or more and 110 nm or less, and even more preferably 60 nm or more and 100 nm or less. The method of controlling the refractive index of the refractive index adjustment layer is not particularly limited, and examples thereof include a method of using a resin with a predetermined refractive index alone, a method of using a resin and metal oxide particles or metal particles, and a composite of a metal salt and a resin. method etc. The type of metal oxide particles is not particularly limited, and known metal oxide particles can be used. The metal oxide particles are specifically selected from the group consisting of zirconia particles (ZrO 2 particles), Nb 2 O 5 particles, titanium oxide particles (TiO 2 particles) and silicon dioxide particles (SiO 2 particles) At least one of them is preferred. Among these, as the metal oxide particles, at least one selected from the group consisting of zirconium oxide particles and titanium oxide particles is more preferable from the viewpoint of, for example, that it is easy to adjust the refractive index of the second resin layer to 1.6 or more. .
--平均厚度-- 感光性轉印材料的平均厚度為5μm~55μm為較佳,10μm~50μm為更佳,20μm~40μm為特佳。藉由依照上述透明基材的平均厚度的測量方法之方法來測量感光性轉印材料的平均厚度。--The average thickness-- The average thickness of the photosensitive transfer material is preferably 5 μm to 55 μm, more preferably 10 μm to 50 μm, and particularly preferably 20 μm to 40 μm. The average thickness of the photosensitive transfer material is measured by a method in accordance with the above-mentioned measuring method of the average thickness of the transparent substrate.
--形狀-- 感光性轉印材料的形狀沒有限制。從通用性及搬運性之觀點考慮,感光性轉印材料的形狀為輥狀為較佳。藉由捲繞感光性轉印材料,能夠使感光性轉印材料的形狀成為輥狀。--shape-- The shape of the photosensitive transfer material is not limited. From the viewpoints of versatility and transportability, the shape of the photosensitive transfer material is preferably a roll shape. By winding up the photosensitive transfer material, the shape of the photosensitive transfer material can be made into a roll shape.
-感光性轉印材料之製造方法-- 感光性轉印材料之製造方法沒有限制。作為感光性轉印材料之製造方法,例如可舉出包含如下步驟之方法:在臨時支撐體上藉由塗佈感光性樹脂組成物而形成負型感光性樹脂層N之步驟;以及在上述負型感光性樹脂層N上配置覆蓋膜之步驟。在上述方法中,亦可以依據需要而對塗佈於臨時支撐體上之感光性樹脂組成物進行乾燥。作為乾燥方法,沒有限制,能夠使用公知的乾燥方法。作為在負型感光性樹脂層N上配置覆蓋膜之方法,例如可舉出在負型感光性樹脂層N壓接覆蓋膜之方法。-Manufacturing method of photosensitive transfer material-- The manufacturing method of the photosensitive transfer material is not limited. As a manufacturing method of the photosensitive transfer material, for example, a method including the steps of forming a negative photosensitive resin layer N by applying a photosensitive resin composition on a temporary support body; The step of disposing a cover film on the type photosensitive resin layer N. In the above-mentioned method, the photosensitive resin composition applied on the temporary support may be dried as necessary. There is no restriction|limiting as a drying method, A well-known drying method can be used. As a method of disposing a coverlay on the negative-type photosensitive resin layer N, for example, the method of crimping the coverlay to the negative-type photosensitive resin layer N is exemplified.
<曝光步驟>
本揭示之結構體的製造方法包括從上述透明基材的與設置有上述遮光性圖案1之面相反的一側的面向上述負型感光性樹脂層N的一部分照射光之步驟(曝光步驟)。
在曝光步驟中,從透明基材的與設置有遮光性圖案1之面相反的一側的面照射光。本揭示中,“透明基材的設置有遮光性圖案1之面”係指透明基材的表面中具有遮光性圖案1之一側的面。例如,在圖1的(b)中,“透明基材的設置有遮光性圖案之面”係指與遮光性圖案20接觸之透明基材10的表面,亦即面向與被曝光面10a相反一側之面。例如,如圖1的(b)所示,若向透明基材的與遮光性圖案相對向之面相反的一側的面照射光,則藉由遮光性圖案到達負型感光性樹脂層N之光的一部分被遮擋,藉此能夠選擇性地曝光負型感光性樹脂層N的一部分。負型感光性樹脂層N的曝光部在顯影液中之溶解性降低。又,與將光從負型感光性樹脂層N朝向透明基材之方向照射之情況相比,藉由將光照射到透明基材的與遮光性圖案相對向之面的相反的一側之面,能夠促進位於透明基材附近之負型感光性樹脂層N的硬化。其結果,在後述之顯影步驟中,能夠提高樹脂圖案的解析度。又,能夠形成具有高度線性之側壁之樹脂圖案。<Exposure step>
The manufacturing method of the structure of this disclosure includes the step (exposure step) of irradiating light from a part facing the negative photosensitive resin layer N on the side opposite to the surface on which the light shielding pattern 1 of the transparent substrate is provided.
In the exposure step, light is irradiated from the surface of the transparent base material on the opposite side to the surface on which the light-shielding pattern 1 is provided. In the present disclosure, "the surface of the transparent substrate on which the light-shielding pattern 1 is provided" refers to the surface on the side of the transparent substrate having the light-shielding pattern 1 . For example, in FIG. 1( b ), “the surface of the transparent substrate on which the light-shielding pattern is provided” refers to the surface of the
在曝光步驟中使用之光源只要係照射能夠對負型感光性樹脂層N進行曝光之波長的光(例如,365nm或405nm)之光源即可。作為具體的光源,例如可舉出超高壓水銀燈、高壓水銀燈、金屬鹵化物燈及LED(Light Emitting Diode:發光二極體)。The light source used in the exposure step should just be a light source that irradiates light of a wavelength capable of exposing the negative photosensitive resin layer N (for example, 365 nm or 405 nm). As a specific light source, an ultra-high pressure mercury lamp, a high pressure mercury lamp, a metal halide lamp, and LED (Light Emitting Diode: Light Emitting Diode) are mentioned, for example.
在曝光步驟中照射之光包括屬於200nm~1,500nm的波長範圍內之波長為較佳,包括屬於250nm~450nm的波長範圍內之波長為更佳,包括屬於300nm~410nm的波長範圍內之波長為更佳,包括365nm的波長為更佳。Preferably, the light irradiated in the exposure step includes wavelengths within the wavelength range of 200 nm to 1,500 nm, and more preferably includes wavelengths within the wavelength range of 250 nm to 450 nm, including wavelengths within the wavelength range of 300 nm to 410 nm. More preferably, a wavelength including 365 nm is even more preferred.
曝光量為5mJ/cm2 ~200mJ/cm2 為較佳,10mJ/cm2 ~100mJ/cm2 為更佳。The exposure amount is preferably 5mJ/cm 2 -200mJ/cm 2 , more preferably 10mJ/cm 2 -100mJ/cm 2 .
由於能夠藉由遮光性圖案選擇性地對負型感光性樹脂層N的一部分進行曝光,因此亦可以向透明基材的設置有遮光性圖案1之面的相反一側的面的所有區域照射光。Since a part of the negative photosensitive resin layer N can be selectively exposed by the light-shielding pattern, light can also be irradiated to all regions of the surface on the opposite side of the surface on which the light-shielding pattern 1 of the transparent substrate is provided. .
<顯影步驟> 本揭示之結構體的製造方法包括藉由顯影被照射光之上述負型感光性樹脂層N而在上述透明基材上形成樹脂圖案2之步驟(顯影步驟)。 在顯影步驟中,藉由顯影負型感光性樹脂層N,在由透明基材和遮光性圖案劃定之區域形成樹脂圖案2。例如,如圖1的(c)所示,在顯影步驟中,藉由去除負型感光性樹脂層N的未曝光部,從而形成具有與負型感光性樹脂層N的曝光部的形狀對應之形狀之樹脂圖案。<Development step> The manufacturing method of the structure of this disclosure includes the step (development step) of forming the resin pattern 2 on the above-mentioned transparent base material by developing the above-mentioned negative photosensitive resin layer N irradiated with light. In the developing step, by developing the negative photosensitive resin layer N, the resin pattern 2 is formed in the region defined by the transparent base material and the light-shielding pattern. For example, as shown in FIG. 1( c ), in the developing step, by removing the unexposed portion of the negative photosensitive resin layer N, a shape having a shape corresponding to the shape of the exposed portion of the negative photosensitive resin layer N is formed. Resin pattern of shapes.
作為顯影方法,能夠使用公知的方法。負型感光性樹脂層N的顯影例如能夠使用顯影液來進行。顯影液的種類只要能夠去除負型感光性樹脂層N的未曝光部則沒有限制。作為顯影液,能夠使用公知的顯影液(例如,日本特開平5-72724號公報中記載之顯影液)。As a development method, a well-known method can be used. The development of the negative photosensitive resin layer N can be performed, for example, using a developer. The kind of developer is not limited as long as the unexposed part of the negative photosensitive resin layer N can be removed. As a developer, a well-known developer (for example, the developer described in Unexamined-Japanese-Patent No. 5-72724) can be used.
顯影液為以0.05mol/L~5mol/L之濃度含有pKa為7~13之化合物之鹼水溶液系顯影液為較佳。顯影液亦可以包含水溶性有機溶劑和/或界面活性劑。作為顯影液,在國際公開第2015/093271號的0194段中記載之顯影液亦較佳。The developing solution is preferably an aqueous alkaline solution containing a compound having a pKa of 7 to 13 at a concentration of 0.05 mol/L to 5 mol/L. The developer may also contain a water-soluble organic solvent and/or a surfactant. As a developer, the developer described in the paragraph 0194 of International Publication No. 2015/093271 is also preferable.
顯影方式並沒有特別限制,可以為旋覆浸沒顯影、噴淋顯影、噴淋和旋轉顯影以及浸漬顯影中的任一種。噴淋顯影係指藉由噴淋將顯影液噴到曝光後之感光性樹脂層,從而去除曝光部或未曝光部之顯影處理。The development method is not particularly limited, and may be any of spin-on immersion development, shower development, shower and spin development, and immersion development. The spray development refers to a development process in which the exposed part or the unexposed part is removed by spraying the developer to the exposed photosensitive resin layer by spraying.
在顯影步驟之後,藉由噴淋噴上清洗劑,並且一邊用刷子擦拭一邊去除顯影殘渣為較佳。After the developing step, it is preferable to spray the cleaning agent by a shower, and to remove the developing residue while wiping with a brush.
顯影液的液溫沒有限制。顯影液的液溫20℃~40℃為較佳。The liquid temperature of the developer is not limited. The liquid temperature of the developing solution is preferably 20°C to 40°C.
樹脂圖案2的平均厚度大於遮光性圖案1的平均厚度為較佳。藉由樹脂圖案2的平均厚度大於遮光性圖案的平均厚度,能夠形成厚的遮光性圖案1。樹脂圖案2的平均厚度與遮光性圖案1的平均厚度之比([樹脂圖案2的平均厚度]/[遮光性圖案1的平均厚度])為1.1以上為較佳,1.5以上為更佳,3以上為特佳。樹脂圖案2的平均厚度與遮光性圖案1的平均厚度之比亦可以為4、5或10。藉由依照上述透明基材的平均厚度之測量方法之方法來測量樹脂圖案2的平均厚度。The average thickness of the resin pattern 2 is preferably larger than the average thickness of the light-shielding pattern 1 . Since the average thickness of the resin pattern 2 is larger than the average thickness of the light-shielding pattern, the thick light-shielding pattern 1 can be formed. The ratio of the average thickness of the resin pattern 2 to the average thickness of the light-shielding pattern 1 ([the average thickness of the resin pattern 2]/[the average thickness of the light-shielding pattern 1]) is preferably 1.1 or more, more preferably 1.5 or more, and 3 The above are excellent. The ratio of the average thickness of the resin pattern 2 to the average thickness of the light-shielding pattern 1 may be 4, 5, or 10. The average thickness of the resin pattern 2 is measured by a method in accordance with the above-mentioned measuring method of the average thickness of the transparent substrate.
樹脂圖案2的平均厚度為1μm以上為較佳,2μm以上為更佳,超過2μm為特佳。另外,樹脂圖案的平均厚度為3μm以上為較佳,5μm以上為更佳,10μm以上為特佳。樹脂圖案2的厚度的上限沒有限制。樹脂圖案的平均厚度例如在100μm以下的範圍內確定即可。The average thickness of the resin pattern 2 is preferably 1 μm or more, more preferably 2 μm or more, and particularly preferably more than 2 μm. In addition, the average thickness of the resin pattern is preferably 3 μm or more, more preferably 5 μm or more, and particularly preferably 10 μm or more. The upper limit of the thickness of the resin pattern 2 is not limited. The average thickness of the resin pattern may be determined, for example, within a range of 100 μm or less.
樹脂圖案2的平均寬度為50μm以下為較佳,5μm以下為更佳。樹脂圖案2的平均寬度為0.3μm以上為較佳,0.5μm以上為更佳。藉由依照遮光性圖案1的平均寬度的測量方法之方法來測量樹脂圖案2的平均寬度。The average width of the resin pattern 2 is preferably 50 μm or less, and more preferably 5 μm or less. The average width of the resin pattern 2 is preferably 0.3 μm or more, and more preferably 0.5 μm or more. The average width of the resin pattern 2 is measured by a method according to the method of measuring the average width of the light-shielding pattern 1 .
<圖案3的形成步驟> 本揭示之結構體的製造方法包括在藉由上述遮光性圖案1及上述樹脂圖案2劃定之區域形成圖案3之步驟(圖案3的形成步驟)。 在圖案3的形成步驟中,在遮光性圖案1上形成圖案3。例如,如圖1的(d)所示,在圖案3的形成步驟中,在由遮光性圖案1及樹脂圖案2劃定之區域形成圖案3。 從更發揮本揭示中的效果之觀點考慮,圖案3具有導電性為較佳。 又,從圖案形成性及所獲得之圖案3的尺寸穩定性的觀點考慮,上述圖案3的平均厚度比上述遮光性圖案1的平均厚度厚為較佳。<Formation step of pattern 3> The manufacturing method of the structure of this disclosure includes the step of forming the pattern 3 in the region defined by the light-shielding pattern 1 and the resin pattern 2 described above (the forming step of the pattern 3 ). In the step of forming the pattern 3 , the pattern 3 is formed on the light-shielding pattern 1 . For example, as shown in FIG.1(d), in the formation process of the pattern 3, the pattern 3 is formed in the area|region defined by the light-shielding pattern 1 and the resin pattern 2. From the viewpoint of further exerting the effects of the present disclosure, it is preferable that the pattern 3 has conductivity. Moreover, it is preferable that the average thickness of the said pattern 3 is thicker than the average thickness of the said light-shielding pattern 1 from a viewpoint of pattern formability and the dimensional stability of the obtained pattern 3.
作為形成圖案3之方法,能夠使用公知的方法。作為具有導電性之圖案3的材料,能夠利用適於用途之具有導電性之材料。具有導電性之圖案3的材料包含Cu或Cu的合金為較佳。Cu合金為Cu與選自包括Ni、Mo、Ta、Ti、V、Cr、Fe、Mn、Co及W之群組中之至少一種之合金為較佳。使用上述之材料形成之圖案3包含上述之金屬元素。圖案3的形成步驟中所獲得之圖案3可以為由Cu構成之導電性圖案。 又,從圖案形成性及所獲得之圖案3的尺寸穩定性的觀點考慮,上述遮光性圖案1及上述圖案3包含相同種類的材料為較佳。例如,包含相同金屬元素為更佳,包含相同金屬或相同金屬元素之合金為特佳。As a method of forming the pattern 3, a known method can be used. As the material of the conductive pattern 3, a conductive material suitable for the application can be used. Preferably, the material of the conductive pattern 3 contains Cu or an alloy of Cu. The Cu alloy is preferably an alloy of Cu and at least one selected from the group consisting of Ni, Mo, Ta, Ti, V, Cr, Fe, Mn, Co, and W. The pattern 3 formed using the above-mentioned material contains the above-mentioned metal element. The pattern 3 obtained in the forming step of the pattern 3 may be a conductive pattern composed of Cu. Moreover, it is preferable that the said light-shielding pattern 1 and the said pattern 3 contain the same kind of material from a viewpoint of pattern formability and the dimensional stability of the obtained pattern 3. For example, it is more preferable to contain the same metal element, and it is particularly preferable to contain the same metal or an alloy of the same metal element.
作為在遮光性圖案1上形成圖案3之方法,能夠使用公知的方法。圖案3為藉由鍍覆法形成之圖案為較佳。作為鍍覆,能夠利用公知的鍍覆。作為鍍覆,例如可舉出電鍍和無電鍍鍍覆。鍍覆為電鍍為較佳,電銅電鍍為更佳。As a method of forming the pattern 3 on the light-shielding pattern 1, a well-known method can be used. The pattern 3 is preferably a pattern formed by a plating method. As the plating, known plating can be used. As plating, for example, electroplating and electroless plating are mentioned. The plating is preferably electroplating, more preferably copper electroplating.
在電鍍中,例如,將能夠作為晶種層發揮作用之遮光性圖案1用作陰極,並藉由在遮光性圖案上堆疊金屬,能夠在遮光性圖案1上形成具有導電性之圖案3。In electroplating, for example, a light-shielding pattern 1 that can function as a seed layer is used as a cathode, and a conductive pattern 3 can be formed on the light-shielding pattern 1 by stacking metal on the light-shielding pattern 1 .
作為在電鍍中使用之鍍液的成分,例如可舉出水溶性銅鹽。作為水溶性銅鹽,能夠使用通常使用之水溶性銅鹽作為鍍液的成分。作為水溶性銅鹽,例如選自包括無機銅鹽、烷磺酸銅鹽、烷醇磺酸銅鹽及有機酸銅鹽之群組中之至少一種為較佳。作為無機銅鹽,例如可舉出硫酸銅、氧化銅、氯化銅及碳酸銅。作為烷磺酸銅鹽,例如可舉出甲磺酸銅及丙磺酸銅。作為烷醇磺酸銅鹽,例如可舉出羥乙基磺酸銅及丙醇磺酸銅。作為有機酸銅鹽,例如可舉出乙酸銅、檸檬酸銅及酒石酸銅。As a component of the plating solution used for electroplating, a water-soluble copper salt is mentioned, for example. As the water-soluble copper salt, a commonly used water-soluble copper salt can be used as a component of the plating solution. As the water-soluble copper salt, for example, at least one selected from the group consisting of inorganic copper salts, alkanesulfonic acid copper salts, alkanolsulfonic acid copper salts and organic acid copper salts is preferred. As an inorganic copper salt, copper sulfate, copper oxide, copper chloride, and copper carbonate are mentioned, for example. Examples of copper alkanesulfonates include copper methanesulfonate and copper propanesulfonate. Examples of copper alkanolsulfonates include copper isethionate and copper propanolsulfonate. As an organic acid copper salt, copper acetate, copper citrate, and copper tartrate are mentioned, for example.
鍍液亦可以含有硫酸。藉由鍍液含有硫酸,能夠調整鍍液的pH和硫酸離子濃度。The plating solution may also contain sulfuric acid. By containing sulfuric acid in the plating solution, the pH and sulfuric acid ion concentration of the plating solution can be adjusted.
電鍍方法和條件沒有限制。例如,藉由將顯影步驟後之透明基材供給到添加有鍍液之鍍槽中,能夠在遮光性圖案1上形成具有導電性之圖案3。在電鍍中,例如能夠藉由控制電流密度及透明基材的傳送速度來形成具有導電性之圖案3。The plating method and conditions are not limited. For example, the pattern 3 having conductivity can be formed on the light-shielding pattern 1 by supplying the transparent base material after the development step to a plating bath to which a plating solution is added. In electroplating, for example, the conductive pattern 3 can be formed by controlling the current density and the conveying speed of the transparent substrate.
在電鍍中使用之鍍液的溫度通常為70℃以下,10℃~40℃為較佳。電鍍中之電流密度通常為0.1A/dm2 ~100A/dm2 ,0.5A/dm2 ~20A/dm2 為較佳。藉由增加電流密度,能夠提高導電性圖案之生產性。藉由降低電流密度,能夠提高導電性圖案的厚度之均勻性。The temperature of the bath used in electroplating is usually 70°C or lower, preferably 10°C to 40°C. The current density in electroplating is usually 0.1A/dm 2 -100A/dm 2 , preferably 0.5A/dm 2 -20A/dm 2 . By increasing the current density, the productivity of the conductive pattern can be improved. By reducing the current density, the uniformity of the thickness of the conductive pattern can be improved.
基於鍍覆之具有導電性之圖案3的形成方法中,可以連續鍍覆複數種金屬。例如,在由銅之類的金屬形成之性圖案3中,有時由於反射引起之可見性或美觀性的下降會成為問題。作為降低圖案3的表面的反射率之方法,例如可舉出氧化處理、硫化處理、氮化處理、氯化處理、黑化層被膜形成及黑色鍍覆。例如,藉由在銅鍍後進行鉻鍍,能夠在圖案3的表面形成包含黑色材料之層。降低圖案3的表面的反射率之方法為氧化處理或硫化處理為較佳。從能夠得到更優異之防眩效果進而廢液處理的簡易性和環境安全性的方面考慮,氧化處理亦較佳。In the method of forming the conductive pattern 3 by plating, a plurality of metals can be continuously plated. For example, in the sexual pattern 3 formed of a metal such as copper, a reduction in visibility or aesthetics due to reflection may become a problem. As a method of reducing the reflectance of the surface of the pattern 3, for example, oxidation treatment, sulfurization treatment, nitridation treatment, chlorination treatment, blackening layer coating formation, and black plating are mentioned. For example, by performing chrome plating after copper plating, a layer containing a black material can be formed on the surface of the pattern 3 . The method for reducing the reflectance of the surface of the pattern 3 is preferably oxidation treatment or vulcanization treatment. Oxidation treatment is also preferred from the viewpoints that a more excellent anti-glare effect can be obtained, and the easiness and environmental safety of waste liquid treatment can be obtained.
在形成圖案3之後,亦可以進行後烘烤步驟。在後烘烤步驟中,藉由完全熱硬化未反應之熱硬化成分,能夠提高絕緣可靠性、硬化特性或鍍覆密接性。加熱溫度為80℃~240℃為較佳。加熱時間為5分鐘~120分鐘為較佳。After the pattern 3 is formed, a post-baking step may also be performed. In the post-baking step, by completely thermosetting the unreacted thermosetting components, it is possible to improve insulation reliability, hardening properties, or plating adhesion. The heating temperature is preferably 80°C to 240°C. The heating time is preferably 5 minutes to 120 minutes.
在形成圖案3之後,亦可以藉由樹脂層來保護圖案3的表面。例如,在形成圖案3之後,藉由在導電性圖案上形成樹脂層,能夠保護圖案3的表面。作為樹脂層的成分,例如可舉出丙烯酸樹脂、聚酯樹脂、聚乙烯基縮醛樹脂層、聚醯亞胺樹脂及環氧樹脂。作為樹脂層的形成方法,例如可舉出塗佈及熱壓接。After the pattern 3 is formed, the surface of the pattern 3 can also be protected by a resin layer. For example, after the pattern 3 is formed, the surface of the pattern 3 can be protected by forming a resin layer on the conductive pattern. As a component of a resin layer, an acrylic resin, a polyester resin, a polyvinyl acetal resin layer, a polyimide resin, and an epoxy resin are mentioned, for example. As a formation method of a resin layer, application|coating and thermocompression bonding are mentioned, for example.
圖案3的結構可以為單層結構或多層結構。具有多層結構之圖案3的各層的成分可以相同,亦可以不同。The structure of the pattern 3 may be a single-layer structure or a multi-layer structure. The composition of each layer of the pattern 3 having a multi-layer structure may be the same or different.
圖案3的厚度並無限制。圖案3的厚度例如依據用途確定即可。當將圖案3用作配線之情況下,圖案3的平均厚度例如依據供給於配線之電流的大小及配線寬來確定即可。從導電性的觀點考慮,圖案3的平均厚度為0.5μm以上為較佳,1μm以上為更佳,2μm以上為特佳。另外,圖案3的平均厚度為3μm以上為較佳,5μm以上為更佳,10μm以上為特佳。藉由依照上述透明基材的平均厚度的測量方法之方法來測量圖案3的平均厚度。The thickness of the pattern 3 is not limited. The thickness of the pattern 3 may be determined, for example, depending on the application. When the pattern 3 is used as a wiring, the average thickness of the pattern 3 may be determined according to, for example, the magnitude of the current supplied to the wiring and the wiring width. From the viewpoint of electrical conductivity, the average thickness of the pattern 3 is preferably 0.5 μm or more, more preferably 1 μm or more, and particularly preferably 2 μm or more. In addition, the average thickness of the pattern 3 is preferably 3 μm or more, more preferably 5 μm or more, and particularly preferably 10 μm or more. The average thickness of the pattern 3 is measured by a method in accordance with the above-mentioned measuring method of the average thickness of the transparent substrate.
圖案3的寬度細為較佳。具體而言,圖案3的平均寬度為50μm以下為較佳,10μm以下為更佳,5μm以下為進一步較佳,2μm以下為特佳。藉由圖案3的平均寬度為5μm以下,能夠降低例如在觸控面板之類的對可見性敏感之裝置中的圖案3的可見性。從導電性的觀點考慮,圖案3的平均寬度為0.1μm以上為較佳,0.5μm以上為更佳,0.8μm以上為特佳。藉由依照上述遮光性圖案1的平均寬度的測量方法之方法來測量圖案3的平均寬度。The width of the pattern 3 is preferably thin. Specifically, the average width of the pattern 3 is preferably 50 μm or less, more preferably 10 μm or less, further preferably 5 μm or less, and particularly preferably 2 μm or less. By setting the average width of the pattern 3 to be 5 μm or less, the visibility of the pattern 3 in a device sensitive to visibility, such as a touch panel, can be reduced. From the viewpoint of electrical conductivity, the average width of the pattern 3 is preferably 0.1 μm or more, more preferably 0.5 μm or more, and particularly preferably 0.8 μm or more. The average width of the pattern 3 is measured by a method in accordance with the method for measuring the average width of the light-shielding pattern 1 described above.
具有導電性之圖案3的表面電阻值小於0.2Ω/□為較佳,小於0.15Ω/□為更佳。具有導電性之圖案3的表面電阻值藉由四探針法進行測量。當圖案尺寸微細且難以測量之情況下,可以測量相同組成及厚度的導電層的表面電阻值。The surface resistance value of the conductive pattern 3 is preferably less than 0.2Ω/□, more preferably less than 0.15Ω/□. The surface resistance value of the conductive pattern 3 was measured by the four-point probe method. When the pattern size is fine and difficult to measure, the surface resistance value of the conductive layer of the same composition and thickness can be measured.
在圖案3的形成步驟中,有時會無法明確地觀察到圖案3與遮光性圖案1之間的界面。例如,當將遮光性圖案1用作晶種層並藉由鍍覆形成圖案3之情況下,有時會無法明確地觀察到遮光性圖案1與圖案3之間的界面。但是,無法明確地觀察到圖案3與遮光性圖案1之間的界面並不妨礙本揭示之目的。In the step of forming the pattern 3 , the interface between the pattern 3 and the light-shielding pattern 1 may not be clearly observed. For example, when the light-shielding pattern 1 is used as a seed layer and the pattern 3 is formed by plating, the interface between the light-shielding pattern 1 and the pattern 3 may not be clearly observed. However, the inability to clearly observe the interface between the pattern 3 and the light-shielding pattern 1 does not hinder the purpose of the present disclosure.
<後曝光步驟及後加熱步驟> 從提高作為永久膜之樹脂圖案2的強度及耐久性之觀點考慮,本揭示之結構體的製造方法還包括對上述樹脂圖案2進行後曝光及後加熱中的至少一種之步驟為較佳。 本揭示之結構體的製造方法包括在上述顯影步驟之後對上述樹脂圖案2進行後曝光之步驟(亦稱為“後曝光步驟”。)為較佳,包括在上述圖案3的形成步驟之後對上述樹脂圖案2進行後曝光之步驟為更佳。 又,本揭示之結構體的製造方法可以依據需要還包括加熱(後加熱)上述樹脂圖案2之步驟(亦稱為“後加熱步驟”。)。 上述樹脂圖案2為負型感光性樹脂層N的曝光部,因此藉由進行上述後曝光或上述後加熱,藉由所殘留之聚合起始劑及聚合性化合物等進而進行聚合反應等,從而提高樹脂圖案2的強度及耐熱性、耐光性、耐濕性等耐久性。<Post-exposure step and post-heating step> From the viewpoint of improving the strength and durability of the resin pattern 2 as a permanent film, it is preferable that the manufacturing method of the structure of the present disclosure further includes at least one of post-exposure and post-heating on the resin pattern 2 described above. The manufacturing method of the structure of the present disclosure preferably includes a post-exposure step (also referred to as a "post-exposure step") of the resin pattern 2 after the development step, and preferably includes the step of forming the pattern 3 after the above-mentioned pattern 3. More preferably, the resin pattern 2 is subjected to a post-exposure step. Moreover, the manufacturing method of the structure of the present disclosure may further include a step of heating (post-heating) the above-mentioned resin pattern 2 (also referred to as a "post-heating step") as needed. Since the resin pattern 2 is an exposure portion of the negative photosensitive resin layer N, by performing the above-mentioned post-exposure or the above-mentioned post-heating, the residual polymerization initiator, polymerizable compound, etc. are further subjected to a polymerization reaction, etc., thereby improving the The strength of the resin pattern 2 and durability such as heat resistance, light resistance, and moisture resistance.
作為後曝光步驟中的曝光中所使用之光源,並無特別限制,能夠使用公知的曝光用光源。從去除性的觀點考慮,使用包括與上述樹脂圖案形成步驟相同的波長的光之光源為較佳。There is no restriction|limiting in particular as a light source used for exposure in a post-exposure process, A well-known light source for exposure can be used. From the viewpoint of removability, it is preferable to use a light source containing light of the same wavelength as that in the above-described resin pattern forming step.
作為後曝光步驟中的曝光量,從去除性的觀點考慮,5mJ/cm2 ~5,000mJ/cm2 為較佳,10mJ/cm2 ~3,000mJ/cm2 為更佳,100mJ/cm2 ~1,500mJ/cm2 為特佳。The exposure amount in the post-exposure step is preferably 5 mJ/cm 2 to 5,000 mJ/cm 2 from the viewpoint of removability, more preferably 10 mJ/cm 2 to 3,000 mJ/cm 2 , and 100 mJ/cm 2 to 1,500 mJ/cm 2 is particularly preferred.
從去除性的觀點考慮,作為後曝光步驟中的曝光量為上述樹脂圖案形成步驟中的曝光量以上為較佳,多於上述樹脂圖案形成步驟中的曝光量為更佳。From the viewpoint of removability, the exposure amount in the post-exposure step is preferably equal to or more than the exposure amount in the resin pattern forming step, and more preferably more than the exposure amount in the resin pattern forming step.
本揭示之結構體的製造方法亦可以包括複數次後加熱步驟。 後加熱步驟中的加熱溫度及加熱時間並無特別限制,能夠適當選擇。 後加熱之方法並無特別限制,能夠使用公知的方法,例如可以藉由設置於曝光裝置及顯影裝置之機構進行,亦可以使用加熱板等來進行。The manufacturing method of the structure of the present disclosure may also include a plurality of post-heating steps. The heating temperature and heating time in the post-heating step are not particularly limited, and can be appropriately selected. The method of post-heating is not specifically limited, A well-known method can be used, For example, it can be performed by the mechanism provided in an exposure apparatus and a developing apparatus, and a hotplate etc. can also be used.
<其他步驟> 本揭示的結構體的製造方法可以包括除了上述以外的任意步驟(其他步驟)。作為其他步驟並無特別限制,可舉出公知的步驟。 又,作為本揭示中的樹脂圖案形成步驟及其他步驟的例,在本揭示中亦能夠較佳地使用日本特開2006-23696號公報的0035段~0051段中所記載之方法。 又,本揭示之結構體的製造方法亦可以包括研磨所獲得之圖案之步驟及清洗所獲得之圖案之步驟等。 另外,本揭示之結構體的製造方法亦可以包括設置依據後述之各用途之構件之步驟等。<Other steps> The manufacturing method of the structure of the present disclosure may include any steps (other steps) other than those described above. There is no restriction|limiting in particular as another process, A well-known process is mentioned. In addition, as an example of the resin pattern forming step and other steps in the present disclosure, the method described in paragraphs 0035 to 0051 of JP-A 2006-23696 can also be preferably used in the present disclosure. In addition, the manufacturing method of the structure of the present disclosure may also include a step of grinding the obtained pattern, a step of cleaning the obtained pattern, and the like. In addition, the manufacturing method of the structure of the present disclosure may also include a step of arranging members according to various uses described later, and the like.
<<用途>> 藉由本揭示之結構體的製造方法獲得之結構體能夠適用於各種用途。作為藉由本揭示之結構體的製造方法獲得之結構體的用途,例如可舉出觸控感測器、電磁波遮蔽材、天線、配線基板及導電性加熱元件。上述之用途中,藉由本揭示之結構體的製造方法獲得之結構體例如能夠作為導體發揮作用。又,上述之用途中,藉由本揭示之結構體的製造方法獲得之結構體能夠依據所形成之圖案(樹脂圖案2及圖案3等)的特性顯現各種功能。<<Use>> The structure obtained by the manufacturing method of the structure of the present disclosure can be applied to various uses. As applications of the structure obtained by the manufacturing method of the structure of this disclosure, a touch sensor, an electromagnetic wave shielding material, an antenna, a wiring board, and a conductive heating element are mentioned, for example. Among the above-mentioned uses, the structure obtained by the manufacturing method of the structure of the present disclosure can function as a conductor, for example. In addition, among the above-mentioned uses, the structure obtained by the manufacturing method of the structure of the present disclosure can express various functions according to the characteristics of the pattern (resin pattern 2 and pattern 3, etc.) to be formed.
<觸控感測器> 本揭示之觸控感測器具有藉由本揭示之結構體的製造方法獲得之結構體。本揭示之觸控感測器中,上述結構體所具有之導電性圖案(例如遮光性圖案1及具有導電性之圖案3等,以下相同)例如能夠用作透明電極或邊框配線。本揭示之觸控感測器的構成要素除了包含藉由本揭示之結構體的製造方法獲得之結構體以外,並無限制。作為除了上述結構體以外的構成要素,能夠利用公知的觸控感測器中所包含之構成要素。對於觸控感測器,例如,在專利第6486341號公報及日本特開2016-155978號公報中進行了記載。上述公報藉由參閱引用於本說明書中。本揭示之觸控感測器之製造方法為製造具有藉由本揭示之結構體的製造方法獲得之結構體之觸控感測器之方法,則並無限制。<Touch sensor> The touch sensor of the present disclosure has a structure obtained by the manufacturing method of the structure of the present disclosure. In the touch sensor of the present disclosure, the conductive patterns (eg, the light-shielding pattern 1 and the conductive pattern 3 , the same below) of the structures can be used as transparent electrodes or frame wirings, for example. The constituent elements of the touch sensor of the present disclosure are not limited except for the structure obtained by the manufacturing method of the structure of the present disclosure. As components other than the above-described structures, components included in a known touch sensor can be used. The touch sensor is described in, for example, Patent No. 6486341 and Japanese Patent Laid-Open No. 2016-155978. The above-mentioned publications are incorporated herein by reference. The manufacturing method of the touch sensor of the present disclosure is a method of manufacturing the touch sensor having the structure obtained by the manufacturing method of the structure of the present disclosure, and is not limited.
<電磁波遮蔽材> 本揭示之電磁波遮蔽材具有藉由本揭示之結構體的製造方法獲得之結構體。本揭示之電磁波遮蔽材中,上述結構體所具有之圖案例如能夠用作電磁波遮蔽材體。本揭示之電磁波遮蔽材的構成要素除了包含藉由本揭示之結構體的製造方法獲得之結構體以外,並無限制。作為除了上述結構體以外的構成要素,能夠使用公知的電磁波遮蔽材中所包含之構成要素。關於電磁波遮蔽材,例如記載於在專利第6486382號公報及日本特開2012-163951號公報中。上述公報藉由參閱引用於本說明書中。本揭示之電磁波遮蔽材之製造方法為製造具有藉由本揭示之結構體的製造方法獲得之結構體之電磁波遮蔽材之方法,則並無限制。<Electromagnetic wave shielding material> The electromagnetic wave shielding material of this disclosure has a structure obtained by the manufacturing method of the structure of this disclosure. In the electromagnetic wave shielding material of the present disclosure, the pattern of the above-mentioned structure can be used as an electromagnetic wave shielding material, for example. The constituent elements of the electromagnetic wave shielding material of the present disclosure are not limited except that the structure obtained by the manufacturing method of the structure of the present disclosure is included. As components other than the above-mentioned structures, components included in known electromagnetic wave shielding materials can be used. The electromagnetic wave shielding material is described in, for example, Patent No. 6486382 and Japanese Patent Laid-Open No. 2012-163951. The above-mentioned publications are incorporated herein by reference. The manufacturing method of the electromagnetic wave shielding material of this disclosure is a method of manufacturing the electromagnetic wave shielding material which has the structure obtained by the manufacturing method of the structure of this disclosure, and is not limited.
<天線> 本揭示之天線為具有藉由本揭示之結構體的製造方法獲得之結構體之天線。本揭示之天線中,上述結構體所具有之圖案例如能夠用作收發部、或傳送線路部。本揭示之天線的構成要素除了包含藉由本揭示之結構體的製造方法獲得之結構體以外,並無限制。作為除了上述結構體以外的構成要素,能夠使用公知的天線中所包含之構成要素。關於天線,例如記載於在日本特開2016-219999號公報中。上述公報藉由參閱引用於本說明書中。本揭示之天線之製造方法為製造具有藉由本揭示之結構體的製造方法獲得之結構體之天線之方法,則並無限制。<Antenna> The antenna of the present disclosure is an antenna having the structure obtained by the manufacturing method of the structure of the present disclosure. In the antenna of the present disclosure, the pattern of the above-mentioned structure can be used as, for example, a transceiver portion or a transmission line portion. The constituent elements of the antenna of the present disclosure are not limited except that the structure obtained by the manufacturing method of the structure of the present disclosure is included. As components other than the above-described structures, components included in known antennas can be used. The antenna is described in, for example, Japanese Patent Application Laid-Open No. 2016-219999. The above-mentioned publications are incorporated herein by reference. The method of manufacturing the antenna of the present disclosure is a method of manufacturing the antenna having the structure obtained by the method of manufacturing the structure of the present disclosure, and is not limited.
<配線基板> 本揭示之配線基板具有藉由本揭示之結構體的製造方法獲得之結構體。在本揭示之配線基板中,上述結構體所具有之導電性圖案例如能夠用作印刷配線板的配線。本揭示之配線基板的構成要素除了包含藉由本揭示之結構體的製造方法獲得之結構體以外,並無限制。作為除了上述結構體以外的構成要素,能夠使用公知的配線基板中所包含之構成要素。關於配線基板,例如記載於在專利第5774686號公報及日本特開2017-204538號公報中。上述公報藉由參閱引用於本說明書中。本揭示之配線基板之製造方法為製造具有藉由本揭示之結構體的製造方法獲得之結構體之配線基板之方法,則並無限制。<Wiring board> The wiring board of the present disclosure has a structure obtained by the manufacturing method of the structure of the present disclosure. In the wiring board of the present disclosure, the conductive pattern of the above-mentioned structure can be used, for example, as a wiring of a printed wiring board. The constituent elements of the wiring board of the present disclosure are not limited except that the structure obtained by the manufacturing method of the structure of the present disclosure is included. As components other than the above-mentioned structures, components included in a known wiring board can be used. The wiring board is described in, for example, Patent No. 5774686 and Japanese Patent Laid-Open No. 2017-204538. The above-mentioned publications are incorporated herein by reference. The manufacturing method of the wiring board of the present disclosure is a method of manufacturing a wiring board having the structure obtained by the manufacturing method of the structure of the present disclosure, and is not limited.
<導電性加熱元件> 本揭示之導電性加熱元件具有藉由本揭示之結構體的製造方法獲得之結構體。在本揭示之導電性加熱元件中,上述結構體所具有之導電性圖案例如能夠用作發熱體。本揭示之導電性加熱元件的構成要素除了包含藉由本揭示之結構體的製造方法獲得之結構體以外,並無限制。作為除了上述結構體以外的構成要素,能夠使用公知的導電性加熱元件中所包含之構成要素。關於導電性加熱元件,例如記載於在日本特開專利第6486382號公報中。上述公報藉由參閱引用於本說明書中。本揭示之導電性加熱元件之製造方法為製造具有藉由本揭示之結構體的製造方法獲得之結構體之導電性加熱元件之方法,則並無限制。<Conductive heating element> The conductive heating element of the present disclosure has a structure obtained by the manufacturing method of the structure of the present disclosure. In the conductive heating element of the present disclosure, the conductive pattern possessed by the above-mentioned structure can be used, for example, as a heating element. The constituent elements of the conductive heating element of the present disclosure are not limited except that the structure obtained by the manufacturing method of the structure of the present disclosure is included. As components other than the above-mentioned structure, components included in a known conductive heating element can be used. The conductive heating element is described in, for example, Japanese Laid-Open Patent Publication No. 6486382 . The above-mentioned publications are incorporated herein by reference. The method of manufacturing the conductive heating element of the present disclosure is a method of manufacturing the conductive heating element having the structure obtained by the method of manufacturing the structure of the present disclosure, and is not limited.
(結構體) 本揭示之結構體具有:透明基材;遮光性圖案1,配置於上述透明基材上;樹脂圖案2,在上述透明基材上與上述遮光性圖案1相鄰而配置並且與上述透明基材接觸;及圖案3,形成於由上述遮光性圖案1及上述樹脂圖案2劃定之區域,上述遮光性圖案1的平均厚度為2μm以下,上述樹脂圖案2的平均厚度超過2μm,上述圖案3的平均厚度比上述遮光性圖案1的平均厚度厚,上述結構體具有上述樹脂圖案2作為永久膜。依據上述態樣,提供一種具有減少了形態異常的發生之導電性圖案之結構體。 又,本揭示之結構體為藉由本揭示之結構體的製造方法製造之結構體為較佳。(struct) The structure of the present disclosure includes: a transparent substrate; a light-shielding pattern 1 disposed on the transparent substrate; a resin pattern 2 disposed adjacent to the light-shielding pattern 1 on the transparent substrate and adjacent to the transparent substrate contact; and pattern 3, formed in the area delimited by the above-mentioned light-shielding pattern 1 and the above-mentioned resin pattern 2, the average thickness of the above-mentioned light-shielding pattern 1 is 2 μm or less, the average thickness of the above-mentioned resin pattern 2 exceeds 2 μm, and the average thickness of the above-mentioned pattern 3 The average thickness is thicker than the average thickness of the said light-shielding pattern 1, and the said structure has the said resin pattern 2 as a permanent film. According to the above aspect, there is provided a structure having a conductive pattern that reduces the occurrence of morphological abnormalities. Moreover, it is preferable that the structure of this disclosure is manufactured by the manufacturing method of the structure of this disclosure.
本揭示之結構體中的透明基材、遮光性圖案1、樹脂圖案2及圖案3中的較佳之態樣除了上述以外,與上述之本揭示之結構體的製造方法中的透明基材、遮光性圖案1、樹脂圖案2及圖案3中的較佳之態樣相同。In addition to the above-mentioned preferred aspects of the transparent substrate, the light-shielding pattern 1, the resin pattern 2, and the pattern 3 in the structure of the present disclosure, the transparent substrate and the light-shielding method in the manufacturing method of the structure of the present disclosure described above The preferred aspect of the sexual pattern 1, the resin pattern 2 and the pattern 3 is the same.
參閱圖2對本揭示之結構體A進行說明。圖2係表示本揭示之結構體的一例之概略剖面圖。圖2所示之結構體200具有透明基材11、圖案21(遮光性圖案1)、樹脂圖案41(樹脂圖案2)及圖案51(圖案3)。遮光性圖案21配置於透明基材11上。遮光性圖案21與透明基材11接觸。但是,遮光性圖案21亦可以隔著其他層(未圖示)與透明基材11接觸。樹脂圖案41在透明基材11上與遮光性圖案21相鄰配置並且與透明基材11接觸。又,圖案51配置於遮光性圖案21上並且配置於樹脂圖案41之間。
[實施例]Referring to FIG. 2 , the structure A of the present disclosure will be described. FIG. 2 is a schematic cross-sectional view showing an example of the structure of the present disclosure. The
以下,藉由實施例對本揭示詳細地進行說明。但是,本揭示並非限於以下實施例者。Hereinafter, the present disclosure will be described in detail by way of examples. However, the present disclosure is not limited to the following examples.
<丙烯酸四氫呋喃-2-基酯(ATHF)的合成> 向三口燒瓶加入丙烯酸(72.1g、1.0mol)、己烷(72.1g),在20℃下進行了冷卻。滴加樟腦磺酸(7.0mg、0.03mmol)、2-二氫呋喃(77.9g、1.0mol)之後,在20℃±2℃下攪拌1.5小時之後,將其升溫至35℃並攪拌了2小時。在吸濾瓶上依序鋪展KYOWARD200(過濾材料、氫氧化鋁粉末、Kyowa Chemical Industry Co.,Ltd.製)、KYOWARD1000(過濾材料、水滑石系粉末、Kyowa Chemical Industry Co.,Ltd.製)之後,過濾反應液,藉此得到了過濾液。向所得到之過濾液加入氫醌單甲醚(MEHQ、1.2mg)之後,在40℃下進行減壓濃縮,藉此作為無色油狀物得到了140.8g的丙烯酸四氫呋喃-2-基酯(ATHF)(產率99.0%)。<Synthesis of tetrahydrofuran-2-yl acrylate (ATHF)> Acrylic acid (72.1 g, 1.0 mol) and hexane (72.1 g) were added to the three-necked flask, and cooled at 20°C. After adding dropwise camphorsulfonic acid (7.0 mg, 0.03 mmol) and 2-dihydrofuran (77.9 g, 1.0 mol), the mixture was stirred at 20°C ± 2°C for 1.5 hours, then the temperature was raised to 35°C and stirred for 2 hours . After spreading KYOWARD200 (filter material, aluminum hydroxide powder, manufactured by Kyowa Chemical Industry Co., Ltd.) and KYOWARD1000 (filter material, hydrotalcite-based powder, manufactured by Kyowa Chemical Industry Co., Ltd.) on the suction filter bottle in this order , and the reaction solution was filtered to obtain a filtrate. After adding hydroquinone monomethyl ether (MEHQ, 1.2 mg) to the obtained filtrate, it was concentrated under reduced pressure at 40°C to obtain 140.8 g of tetrahydrofuran-2-yl acrylate (ATHF) as a colorless oily substance. ) (99.0% yield).
<聚合物A-1之合成> 向三口燒瓶加入PGMEA(75.0g),在氮氣環境下將其升溫至90℃。向維持在90℃±2℃之三口燒瓶溶液中經2小時滴加了包含ATHF(40.0g)、AA(2.0g)、EA(20.0g)、MMA(22.0g)、CHA(16.0g)、V-601(4.0g)及PGMEA(75.0g)之溶液。結束滴加之後,在90℃±2℃下攪拌2小時,藉此得到了聚合物A-1(固體成分濃度40.0質量%)。將聚合物A-1中的各構成單元的含量示於表1中。聚合物A-1的酸值為15.6mgKOH/g。 另外,上述簡稱分別表示以下化合物。 “AA”:丙烯酸(Tokyo Chemical Industry Co.,Ltd.製造) “CHA”:丙烯酸環己酯(Tokyo Chemical Industry Co.,Ltd.製造) “EA”:丙烯酸乙酯(Tokyo Chemical Industry Co.,Ltd.製造) “MMA”:甲基丙烯酸甲酯(Tokyo Chemical Industry Co.,Ltd.製造) “PGMEA”:丙二醇單甲醚乙酸酯(SHOWA DENKO K.K.製造) “V-601”:2,2’-偶氮雙(2-甲基丙酸)二甲酯(FUJIFILM Wako Pure Chemical Corporation製造)<Synthesis of polymer A-1> PGMEA (75.0 g) was added to the three-necked flask, and the temperature was raised to 90° C. under a nitrogen atmosphere. A solution containing ATHF (40.0g), AA (2.0g), EA (20.0g), MMA (22.0g), CHA (16.0g), A solution of V-601 (4.0 g) and PGMEA (75.0 g). After completion of the dropwise addition, the polymer A-1 (solid content concentration 40.0 mass %) was obtained by stirring at 90° C.±2° C. for 2 hours. The content of each structural unit in the polymer A-1 is shown in Table 1. The acid value of the polymer A-1 was 15.6 mgKOH/g. In addition, the above-mentioned abbreviations represent the following compounds, respectively. "AA": Acrylic acid (manufactured by Tokyo Chemical Industry Co., Ltd.) "CHA": cyclohexyl acrylate (manufactured by Tokyo Chemical Industry Co., Ltd.) "EA": Ethyl acrylate (manufactured by Tokyo Chemical Industry Co., Ltd.) "MMA": methyl methacrylate (manufactured by Tokyo Chemical Industry Co., Ltd.) "PGMEA": Propylene glycol monomethyl ether acetate (manufactured by SHOWA DENKO K.K.) "V-601": 2,2'-azobis(2-methylpropionic acid) dimethyl ester (manufactured by FUJIFILM Wako Pure Chemical Corporation)
<聚合物A-2之合成> 依據下述內容變更了單體的使用量,除此以外,藉由與聚合物A-1相同之方法得到了含有聚合物A-2之溶液(固體成分濃度:40.0質量%)。聚合物A-2的重量平均分子量為60,000。 (1)苯乙烯:52.0g (2)甲基丙烯酸:29.0g (3)甲基丙烯酸甲酯:19.0g<Synthesis of polymer A-2> The solution (solid content concentration: 40.0 mass %) containing polymer A-2 was obtained by the same method as polymer A-1 except having changed the usage-amount of a monomer according to the following. The weight average molecular weight of polymer A-2 was 60,000. (1) Styrene: 52.0g (2) Methacrylic acid: 29.0g (3) Methyl methacrylate: 19.0g
<聚合物A-3之合成> 將在聚合物A-1之合成中使用之單體(苯乙烯、甲基丙烯酸及甲基丙烯酸甲酯)變更為下述單體,除此以外,藉由與聚合物A-1相同之方法得到了含有聚合物A-3之溶液(固體成分濃度:40.0質量%)。聚合物A-3的重量平均分子量為40,000。 (1)甲基丙烯酸苄酯:81.0g (2)甲基丙烯酸:19.0g<Synthesis of polymer A-3> The monomers (styrene, methacrylic acid and methyl methacrylate) used in the synthesis of polymer A-1 were changed to the following monomers, except that the same method as polymer A-1 was carried out. A solution (solid content concentration: 40.0 mass %) containing the polymer A-3 was obtained. The weight average molecular weight of polymer A-3 was 40,000. (1) Benzyl methacrylate: 81.0g (2) Methacrylic acid: 19.0g
<負型感光性樹脂組成物之製備> 在混合依據表1中的記載選擇之成分之後,藉由添加甲基乙基酮來製備了負型感光性樹脂組成物NR1~NR6(固體成分濃度:25質量%)。<Preparation of negative photosensitive resin composition> After mixing the components selected according to the description in Table 1, the negative photosensitive resin compositions NR1 to NR6 (solid content concentration: 25 mass %) were prepared by adding methyl ethyl ketone.
[表1]
另外,表1中的各成分欄的數值的單位為質量份。 又,以下示出表1中所記載之簡稱的詳細內容。 BPE-500:乙氧基化雙酚A二甲基丙烯酸酯(添加環氧乙烷10莫耳)、Shin-Nakamura Chemical Co.,Ltd.製造 BPE-200:乙氧基化雙酚A二甲基丙烯酸酯(添加環氧乙烷4莫耳)、Shin-Nakamura Chemical Co.,Ltd.製造 M-270:聚丙二醇二丙烯酸酯、TOAGOSEI CO.,LTD.製造 A-TMPT:三羥甲基丙烷三丙烯酸酯、Shin-Nakamura Chemical Co.,Ltd.製造 SR-454:乙氧基化三羥甲基丙烷三丙烯酸酯(添加環氧乙烷3莫耳)、ARKEMA公司製造 SR-502:乙氧基化三羥甲基丙烷三丙烯酸酯(添加環氧乙烷9莫耳)、ARKEMA公司製造 A-9300-CL1:ε-己內酯改質三聚異氰酸三-(2-丙烯醯氧基乙酯)、Shin-Nakamura Chemical Co.,Ltd.製造 B-CIM:光自由基產生劑(光聚合起始劑)、Hampford公司製造、2-(2-氯苯基)-4,5-二苯基咪唑二聚物 SB-PI 701:增感劑、4,4’-雙(二乙基胺基)二苯甲酮、SANYO TRADING CO., LTD.製造 CBT-1:防鏽劑、羧基苯并三唑、JOHOKU CHEMICAL CO.,LTD製造 TDP-G:聚合抑制劑、啡噻𠯤、Kawaguchi Chemical Industry Co., LTD.製造 Irganox245:聚合抑制劑、受阻苯酚系化合物、BASF公司製造 F-552:氟系界面活性劑、MEGAFACE F552、DIC CORPORATION製造In addition, the unit of the numerical value of each component column in Table 1 is a mass part. In addition, the details of the abbreviations described in Table 1 are shown below. BPE-500: Ethoxylated bisphenol A dimethacrylate (10 moles of ethylene oxide added), manufactured by Shin-Nakamura Chemical Co., Ltd. BPE-200: Ethoxylated bisphenol A dimethacrylate (4 moles of ethylene oxide added), manufactured by Shin-Nakamura Chemical Co., Ltd. M-270: Polypropylene glycol diacrylate, manufactured by TOAGOSEI CO., LTD. A-TMPT: Trimethylolpropane triacrylate, manufactured by Shin-Nakamura Chemical Co., Ltd. SR-454: Ethoxylated trimethylolpropane triacrylate (addition of 3 moles of ethylene oxide), manufactured by ARKEMA SR-502: Ethoxylated trimethylolpropane triacrylate (with 9 moles of ethylene oxide added), manufactured by ARKEMA A-9300-CL1: ε-caprolactone-modified tris-(2-propenyloxyethyl) isocyanate, manufactured by Shin-Nakamura Chemical Co., Ltd. B-CIM: Photoradical generator (photopolymerization initiator), manufactured by Hampford Corporation, 2-(2-chlorophenyl)-4,5-diphenylimidazole dimer SB-PI 701: Sensitizer, 4,4'-bis(diethylamino)benzophenone, manufactured by SANYO TRADING CO., LTD. CBT-1: Rust inhibitor, carboxybenzotriazole, manufactured by JOHOKU CHEMICAL CO.,LTD TDP-G: Polymerization inhibitor, phenothia, manufactured by Kawaguchi Chemical Industry Co., LTD. Irganox245: Polymerization inhibitor, hindered phenolic compound, manufactured by BASF Corporation F-552: Fluorine-based surfactant, MEGAFACE F552, manufactured by DIC CORPORATION
<正型感光性樹脂組成物PR1的製備> 藉由混合按照下述表2所示之組成稱量之聚合物A-1、光酸產生劑B-1、界面活性劑C-1及鹼性化合物D-1和PGMEA,獲得了固體成分濃度10質量%的混合物。使用孔徑0.2μm的聚四氟乙烯製過濾器過濾上述混合物,藉此獲得了正型感光性樹脂組成物PR1。<Preparation of positive photosensitive resin composition PR1> The solid content concentration was obtained by mixing polymer A-1, photoacid generator B-1, surfactant C-1, basic compound D-1, and PGMEA weighed according to the composition shown in Table 2 below. 10 mass % mixture. The positive photosensitive resin composition PR1 was obtained by filtering the above-mentioned mixture using a filter made of polytetrafluoroethylene having a pore diameter of 0.2 μm.
[表2]
另外,表2中的各成分欄的數值的單位為質量份。 又,以下示出除了表2中所記載之上述以外的各成分的詳細內容。In addition, the unit of the numerical value of each component column in Table 2 is a mass part. In addition, the details of each component other than the above described in Table 2 are shown below.
光酸產生劑B-1為具有下述結構之化合物(日本特開2013-47765號公報的0227段中所記載之化合物、按照0227段中所記載之方法進行了合成。)。The photoacid generator B-1 is a compound having the following structure (the compound described in paragraph 0227 of JP-A No. 2013-47765 was synthesized according to the method described in paragraph 0227).
[化學式3] [Chemical formula 3]
界面活性劑C-1為具有下述結構之化合物。Surfactant C-1 is a compound having the following structure.
[化學式4] [Chemical formula 4]
鹼性化合物D-1為具有下述結構之化合物。The basic compound D-1 is a compound having the following structure.
[化學式5] [Chemical formula 5]
<負型感光性樹脂組成物N1~N8的製備> 按照表3或表4的記載混合選擇之成分之後,加入1-甲氧基-2-丙基乙酸酯與甲基乙基酮的1:1(質量比)混合溶劑,藉此製備了負型感光性樹脂組成物N1~N8(固體成分濃度:29質量%)。<Preparation of negative photosensitive resin compositions N1 to N8> After mixing the selected components as described in Table 3 or Table 4, a 1:1 (mass ratio) mixed solvent of 1-methoxy-2-propyl acetate and methyl ethyl ketone was added to prepare a negative Type photosensitive resin compositions N1-N8 (solid content concentration: 29 mass %).
[表3]
[表4]
另外,表3及表4中的各成分的含量的數值的單位為質量份。 又,以下示出表3中所記載之各成分的詳細內容。 -乙烯性不飽和化合物- M-1:A-NOD-N(1,9-壬二醇二丙烯酸酯、Shin-Nakamura Chemical Co.,Ltd.製造) M-2:二新戊四醇六丙烯酸酯(A-DPH、Shin-Nakamura Chemical Co.,Ltd.製造) M-3:A-DCP(三環癸二甲醇二丙烯酸酯、Shin-Nakamura Chemical Co.,Ltd.製造) M-4:ARONIX TO-2349(具有羧酸基之多官能乙烯性不飽和化合物、TOAGOSEI CO.,LTD.製造) M-5:胺基甲酸酯丙烯酸酯8UX-015A(TAISEI FINE CHEMICAL CO,.LTD. 製造)In addition, the unit of the numerical value of the content of each component in Table 3 and Table 4 is a mass part. In addition, the details of each component described in Table 3 are shown below. -ethylenically unsaturated compounds- M-1: A-NOD-N (1,9-nonanediol diacrylate, manufactured by Shin-Nakamura Chemical Co., Ltd.) M-2: Dipionaerythritol hexaacrylate (A-DPH, manufactured by Shin-Nakamura Chemical Co., Ltd.) M-3: A-DCP (tricyclodecanedimethanol diacrylate, manufactured by Shin-Nakamura Chemical Co., Ltd.) M-4: ARONIX TO-2349 (polyfunctional ethylenically unsaturated compound having a carboxylic acid group, manufactured by TOAGOSEI CO., LTD.) M-5: Urethane acrylate 8UX-015A (manufactured by TAISEI FINE CHEMICAL CO,.LTD.)
-鹼可溶性高分子- P-1:對下述所示之樹脂、源自苯乙烯之構成單元(St)/源自甲基丙烯酸二環戊酯之構成單元(DCPMA)/源自甲基丙烯酸之構成單元(MAA)/將甲基丙烯酸環氧丙酯添加到源自甲基丙烯酸之構成單元而得之構成單元(GMA-MAA)=41.0/15.2/23.9/19.9(mol%)、Mw=17,000)-Alkali-soluble polymer- P-1: For the resin shown below, a structural unit derived from styrene (St) / a structural unit derived from dicyclopentyl methacrylate (DCPMA) / a structural unit derived from methacrylic acid (MAA) / The structural unit obtained by adding glycidyl methacrylate to the structural unit derived from methacrylic acid (GMA-MAA) = 41.0/15.2/23.9/19.9 (mol%), Mw = 17,000)
-光聚合起始劑- D-1:1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]乙酮-1-(O-乙醯基肟)(Irgacure OXE-02、BASF公司製造) D-2:2-甲基-1-(4-甲硫基苯基)-2-口末啉基丙烷-1-酮(Irgacure 907、BASF公司製造) D-3:B-CIM(光自由基產生劑(光聚合起始劑)、Hampford公司製造、2-(2-氯苯基)-4,5-二苯基咪唑二聚物):0.89質量份-Photopolymerization initiator- D-1: 1-[9-Ethyl-6-(2-methylbenzyl)-9H-carbazol-3-yl]ethanone-1-(O-acetyloxime) (Irgacure OXE -02, made by BASF company) D-2: 2-methyl-1-(4-methylthiophenyl)-2-merolinopropan-1-one (Irgacure 907, manufactured by BASF Corporation) D-3: B-CIM (photoradical generator (photopolymerization initiator), manufactured by Hampford Corporation, 2-(2-chlorophenyl)-4,5-diphenylimidazole dimer): 0.89 mass share
-熱交聯性化合物- E-1:Duranate WT32-B75P(嵌段異氰酸酯化合物、Asahi Kasei Chemicals Co.,Ltd.製造):12.50份-Thermal crosslinkable compound- E-1: Duranate WT32-B75P (blocked isocyanate compound, manufactured by Asahi Kasei Chemicals Co., Ltd.): 12.50 parts
-其他成分- AD-1:供氫性化合物(N-苯基甘胺酸、JUNSEI CHEMICAL CO.,LTD.製造) AD-2:苯乙烯/順丁烯二酸酐=4:1(莫耳比)的共聚物(AD-2、SMA EF-40、酸酐值1.94mmol/g、重量平均分子量10,500、Cray Valley公司製造) AD-3:氟系界面活性劑(MEGAFACE F551A、DIC CORPORATION製造) AD-4:增感劑(4,4’-雙(二乙基胺基)二苯甲酮、SB-PI 701、SANYO TRADING CO., LTD.製造) AD-5:色素(無色結晶紫、YAMADA CHEMICAL CO.,LTD.製造) AD-6:聚合抑制劑(啡噻𠯤、Kawaguchi Chemical Industry Co., LTD.製造TDP-G) AD-7:防鏽劑(羧基苯并三唑、JOHOKU CHEMICAL CO.,LTD製造CBT-1) AD-8:氟系界面活性劑(MEGAFACE F552、DIC CORPORATION製造)-Other ingredients- AD-1: Hydrogen-donating compound (N-phenylglycine, manufactured by JUNSEI CHEMICAL CO., LTD.) AD-2: Copolymer of styrene/maleic anhydride=4:1 (molar ratio) (AD-2, SMA EF-40, acid anhydride value 1.94 mmol/g, weight average molecular weight 10,500, manufactured by Cray Valley Corporation ) AD-3: Fluorine-based surfactant (MEGAFACE F551A, manufactured by DIC CORPORATION) AD-4: Sensitizer (4,4'-bis(diethylamino)benzophenone, SB-PI 701, manufactured by SANYO TRADING CO., LTD.) AD-5: Pigment (colorless crystal violet, manufactured by YAMADA CHEMICAL CO., LTD.) AD-6: Polymerization inhibitor (TDP-G manufactured by Kawaguchi Chemical Industry Co., LTD., Kawaguchi Chemical Industry Co., LTD.) AD-7: Rust inhibitor (Carboxybenzotriazole, CBT-1 manufactured by JOHOKU CHEMICAL CO., LTD) AD-8: Fluorine-based surfactant (MEGAFACE F552, manufactured by DIC CORPORATION)
(實施例1) <感光性轉印材料(乾膜)1的製作> 作為臨時支撐體,準備了PET薄膜(TORAY INDUSTRIES, INC.製lumirror16KS40、厚度:16μm:算術平均粗糙度Ra:0.02μm)。使用狹縫狀噴嘴將負型感光性樹脂組成物NR1塗佈在臨時支撐體的表面上,以使其塗佈寬度為1.0m,且乾燥後的厚度成為表5中記載之值。將所形成之負型感光性樹脂組成物NR1的塗膜在90℃下乾燥100秒,從而形成了光阻層。在所形成之光阻層的表面上壓接作為覆蓋膜之聚乙烯薄膜(TAMAPOLY CO., LTD.,GF-818,厚度:19μm),藉此製作了感光性轉印材料1。藉由捲繞所得之感光性轉印材料1,製作了輥形態之感光性轉印材料1。(Example 1) <Preparation of Photosensitive Transfer Material (Dry Film) 1> As a temporary support, a PET film (lumirror 16KS40 manufactured by TORAY INDUSTRIES, INC., thickness: 16 μm: arithmetic mean roughness Ra: 0.02 μm) was prepared. The negative photosensitive resin composition NR1 was coated on the surface of the temporary support using a slit nozzle so that the coating width was 1.0 m, and the thickness after drying was the value described in Table 5. The formed coating film of the negative photosensitive resin composition NR1 was dried at 90° C. for 100 seconds to form a photoresist layer. A photosensitive transfer material 1 was produced by crimping a polyethylene film (TAMAPOLY CO., LTD., GF-818, thickness: 19 μm) as a cover film on the surface of the formed photoresist layer. By winding the obtained photosensitive transfer material 1, the photosensitive transfer material 1 of the roll form was produced.
<遮光性圖案1(銅圖案)的形成> 在厚度為100μm之聚對苯二甲酸乙二酯(PET)薄膜上,藉由濺鍍形成了厚度為0.05μm之銅層,從而製作了附銅層之PET薄膜。從感光性轉印材料1上剝離覆蓋膜之後,將感光性轉印材料1貼合到附銅層之PET薄膜上。在輥溫度為100℃、線壓為1.0MPa、線速度為1.0m/分鐘之條件下進行了貼合步驟。接著,使用高壓水銀燈曝光機(Japan Science Engineering Co., Ltd.製造MAP-1200L,主波長:365nm)隔著光罩照射光,從而使光阻層曝光。剝離臨時支撐體後,使用液溫為25℃之碳酸鈉水溶液對光阻層進行噴淋顯影30秒鐘,從而形成了樹脂圖案(線/空間=5.5μm/4.5μm)。使用蝕刻液(KANTO CHEMICAL CO.,INC.製造Cu-02)對未被樹脂圖案覆蓋之銅層進行了蝕刻。使用剝離液(10質量%之氫氧化鈉水溶液)去除殘留之樹脂圖案。藉由以上順序,製作了附銅圖案(線/空間=5μm/5μm)之PET薄膜。銅圖案作為遮光性圖案1發揮作用。將遮光性圖案1的平均厚度示於表5中。<Formation of the light-shielding pattern 1 (copper pattern)> On a polyethylene terephthalate (PET) film with a thickness of 100 μm, a copper layer with a thickness of 0.05 μm was formed by sputtering, thereby producing a PET film with a copper layer. After peeling off the cover film from the photosensitive transfer material 1, the photosensitive transfer material 1 is attached to the PET film with the copper layer. The bonding step was performed under the conditions of a roll temperature of 100° C., a linear pressure of 1.0 MPa, and a linear speed of 1.0 m/min. Next, the photoresist layer was exposed to light by irradiating light through a mask using a high pressure mercury lamp exposure machine (MAP-1200L manufactured by Japan Science Engineering Co., Ltd., dominant wavelength: 365 nm). After peeling off the temporary support, the photoresist layer was subjected to spray development for 30 seconds using an aqueous sodium carbonate solution with a liquid temperature of 25° C., thereby forming a resin pattern (line/space=5.5 μm/4.5 μm). The copper layer not covered with the resin pattern was etched using an etching solution (Cu-02 manufactured by KANTO CHEMICAL CO., INC.). Residual resin patterns were removed using a peeling solution (10 mass % sodium hydroxide aqueous solution). Through the above procedure, a PET film with a copper pattern (line/space=5 μm/5 μm) was produced. The copper pattern functions as the light-shielding pattern 1 . The average thickness of the light-shielding pattern 1 is shown in Table 5.
<感光性轉印材料2的製作> 作為臨時支撐體,準備了PET薄膜(TORAY INDUSTRIES, INC.製lumirror16KS40、厚度:16μm:算術平均粗糙度Ra:0.02μm)。使用狹縫狀噴嘴將負型感光性樹脂組成物N1塗佈在臨時支撐體的表面上,以使其塗佈寬度為1.0m,且乾燥後的厚度成為表5中記載之值。在90℃下經100秒鐘乾燥了所形成之負型感光性樹脂組成物N1的塗膜。<Preparation of photosensitive transfer material 2> As a temporary support, a PET film (lumirror 16KS40 manufactured by TORAY INDUSTRIES, INC., thickness: 16 μm: arithmetic mean roughness Ra: 0.02 μm) was prepared. The negative photosensitive resin composition N1 was coated on the surface of the temporary support using a slit nozzle so that the coating width was 1.0 m, and the thickness after drying was the value described in Table 5. The formed coating film of the negative photosensitive resin composition N1 was dried at 90° C. for 100 seconds.
之後,藉由壓接作為覆蓋膜之聚乙烯薄膜(TAMAPOLY CO., LTD.,GF-818,厚度:19μm)來製作了感光性轉印材料2。藉由捲繞所得之感光性轉印材料2,製作了輥形態之感光性轉印材料2。Then, the photosensitive transfer material 2 was produced by press-bonding a polyethylene film (TAMAPOLY CO., LTD., GF-818, thickness: 19 μm) as a cover film. By winding the obtained photosensitive transfer material 2, the photosensitive transfer material 2 of the roll form was produced.
<圖案3(銅圖案)的形成> 從感光性轉印材料2上剝離覆蓋膜之後,貼合了附銅圖案之PET薄膜及感光性轉印材料2。在輥溫度為100℃、線壓為1.0MPa、線速度為1.0m/分鐘之條件下進行了貼合步驟。所得之積層體依序具有PET薄膜、銅圖案(遮光性圖案1)、負型感光性樹脂層N及臨時支撐體。使用高壓水銀燈曝光機(Japan Science Engineering Co., Ltd.製造MAP-1200L,主波長:365nm)向PET薄膜的與銅圖案(遮光性圖案1)相對向之面的相反的一側之面照射了光。曝光量設為70mJ/cm2 。剝離臨時支撐體後,使用液溫為25℃之碳酸鈉水溶液對負型感光性樹脂層N進行30秒的噴淋顯影,從而形成了樹脂圖案2。銅圖案(遮光性圖案1)的空間部分(亦即,溝槽)被樹脂圖案2填充。將樹脂圖案2的平均厚度示於表2中。藉由電銅電鍍將銅析出於未被樹脂圖案2覆蓋之銅圖案(遮光性圖案1)上,從而形成了具有導電性之圖案3。電銅電鍍中之電流密度為1.8ASD。電銅電鍍中之處理時間為6分鐘。將電銅電鍍後的PET薄膜在130℃下加熱30分鐘。藉由以上順序,製作了具有銅圖案(線(L)/空間(S)=5μm/5μm)之結構體。將藉由電銅電鍍析出之銅圖案(具有導電性之圖案3)的平均厚度示於表5中。<Formation of pattern 3 (copper pattern)> After peeling off the cover film from the photosensitive transfer material 2, the PET film with a copper pattern and the photosensitive transfer material 2 were bonded together. The bonding step was performed under the conditions of a roll temperature of 100° C., a linear pressure of 1.0 MPa, and a linear speed of 1.0 m/min. The obtained laminated body has a PET film, a copper pattern (light-shielding pattern 1), a negative photosensitive resin layer N, and a temporary support in this order. The surface of the PET film opposite to the surface facing the copper pattern (light-shielding pattern 1) was irradiated using a high-pressure mercury lamp exposure machine (MAP-1200L manufactured by Japan Science Engineering Co., Ltd., dominant wavelength: 365 nm). Light. The exposure amount was set to 70 mJ/cm 2 . After peeling off the temporary support, the negative photosensitive resin layer N was subjected to shower development for 30 seconds using an aqueous sodium carbonate solution having a liquid temperature of 25° C., thereby forming the resin pattern 2 . The space portion (ie, the groove) of the copper pattern (light-shielding pattern 1 ) is filled with the resin pattern 2 . The average thickness of the resin pattern 2 is shown in Table 2. The conductive pattern 3 is formed by depositing copper on the copper pattern (light-shielding pattern 1 ) not covered with the resin pattern 2 by electro-copper electroplating. The current density in the copper electroplating was 1.8 ASD. The treatment time in the copper electroplating was 6 minutes. The PET film after electroplating was heated at 130°C for 30 minutes. Through the above procedure, a structure having a copper pattern (line (L)/space (S)=5 μm/5 μm) was produced. Table 5 shows the average thickness of the copper pattern (pattern 3 having conductivity) deposited by electro-copper plating.
(實施例2~13) 按照表5的記載適當變更了基材的種類及厚度、遮光性圖案1的厚度(平均厚度)、形成遮光性圖案1之感光性樹脂組成物的種類、感光性樹脂組成物的乾燥塗佈厚度(抗蝕劑層的厚度)、遮光性圖案1的形狀、形成感光性圖案1時之曝光方法(包括有無臨時支撐體的剝離)、負型感光性樹脂層N的形成方法及所使用之負型感光性組成物、其他層的種類、圖案3的厚度(平均厚度)以及硬化處理的有無,除此以外,藉由與實施例1相同的順序製作了具有銅圖案之結構體。藉由延長處理時間,能夠增加藉由電銅電鍍析出之銅的平均厚度。(Examples 2 to 13) The type and thickness of the base material, the thickness (average thickness) of the light-shielding pattern 1, the type of the photosensitive resin composition forming the light-shielding pattern 1, and the dry coating thickness of the photosensitive resin composition were appropriately changed as described in Table 5. (Thickness of the resist layer), the shape of the light-shielding pattern 1, the exposure method at the time of forming the photosensitive pattern 1 (including the presence or absence of peeling of the temporary support), the formation method of the negative photosensitive resin layer N, and the negative photosensitive resin layer N used. A structure having a copper pattern was produced by the same procedure as in Example 1, except for the type of photosensitive composition, the type of other layers, the thickness (average thickness) of the pattern 3, and the presence or absence of curing treatment. By prolonging the treatment time, the average thickness of copper deposited by electroplating can be increased.
另外,實施例2中,作為所使用之基材,使用厚度100μm的聚醯亞胺(PI)薄膜,另外,在形成圖案3之後,使用高壓水銀燈曝光機(Japan Science Engineering Co.,Ltd.製造MAP-1200L、主波長:365nm),照射1,000mJ/cm2 的曝光量的光進行了後曝光。In addition, in Example 2, a polyimide (PI) film having a thickness of 100 μm was used as the substrate used, and after patterning 3, a high-pressure mercury lamp exposure machine (manufactured by Japan Science Engineering Co., Ltd. was used) MAP-1200L, dominant wavelength: 365 nm), post-exposure was performed by irradiating light with an exposure amount of 1,000 mJ/cm 2 .
實施例3中,作為所使用之基材,在厚度100μm的聚環烯烴(COP)薄膜上藉由濺鍍法形成了厚度0.1μm的氧化銦錫(ITO)膜之基材(COP/ITO)上,藉由濺鍍法形成厚度0.03μm的銅層,藉此準備了附銅層之基材。 又,在實施例3中,代替負型感光性樹脂組成物N1,在以下的負型感光性樹脂組成物N1上形成了積層有高折射率層之N10。 作為臨時支撐體,準備了PET薄膜(TORAY INDUSTRIES, INC.製lumirror16KS40、厚度:16μm:算術平均粗糙度Ra:0.02μm)。使用狹縫狀噴嘴將負型感光性樹脂組成物N1塗佈在臨時支撐體的表面上,以使其塗佈寬度為1.0m,且乾燥後的厚度成為3μm。將所形成之負型感光性樹脂組成物N1的塗膜在90℃下乾燥100秒鐘,從而形成了負型感光性樹脂層N。 接著,使用狹縫狀噴嘴將由下述配方201構成之外塗層用塗佈液(組成物N9)調節塗佈於上述負型感光性樹脂層N上,以使乾燥後的厚度成為0.2μm的厚度,利用具有40℃至95℃的溫度梯度之熱風對流式乾燥機進行乾燥而去除溶劑,形成了直接與感光性層接觸而配置之外塗層(OC層)。外塗層的折射率在25℃下、波長550nm下為1.68。 在此,使用具有酸基之樹脂及氨水溶液來製備配方201,具有酸基之樹脂被氨水溶液中和,製備了包含具有酸基之樹脂的銨鹽之水系樹脂組成物亦即外塗層用塗佈液。In Example 3, as the base material used, a base material (COP/ITO) in which an indium tin oxide (ITO) film with a thickness of 0.1 μm was formed on a polycycloolefin (COP) film with a thickness of 100 μm by sputtering method On the above, a copper layer with a thickness of 0.03 μm was formed by sputtering, thereby preparing a base material with a copper layer. Moreover, in Example 3, instead of the negative photosensitive resin composition N1, N10 in which a high refractive index layer was laminated|stacked was formed on the following negative photosensitive resin composition N1. As a temporary support, a PET film (lumirror 16KS40 manufactured by TORAY INDUSTRIES, INC., thickness: 16 μm: arithmetic mean roughness Ra: 0.02 μm) was prepared. The negative photosensitive resin composition N1 was applied on the surface of the temporary support using a slit nozzle so that the application width was 1.0 m and the thickness after drying was 3 μm. The negative photosensitive resin layer N was formed by drying the coating film of the formed negative photosensitive resin composition N1 at 90° C. for 100 seconds. Next, a coating liquid for an overcoat layer (composition N9) composed of the following formulation 201 was adjusted and applied on the negative photosensitive resin layer N using a slit nozzle so that the thickness after drying was 0.2 μm. Thickness, the solvent was removed by drying with a hot air convection dryer with a temperature gradient of 40°C to 95°C, and an overcoat layer (OC layer) was formed in direct contact with the photosensitive layer. The refractive index of the overcoat was 1.68 at a wavelength of 550 nm at 25°C. Here, formulation 201 is prepared by using a resin having an acid group and an aqueous ammonia solution, and the resin having an acid group is neutralized by an aqueous ammonia solution to prepare an aqueous resin composition containing an ammonium salt of the resin having an acid group, that is, for an outer coating coating liquid.
-外塗層用塗佈液:配方201(水系樹脂組成物)- ・丙烯酸樹脂(ZB-015M、FUJIFILM Wako Pure Chemical Corporation製造、甲基丙烯酸/甲基丙烯酸烯丙酯的共聚樹脂、重量平均分子量2.5萬、組成比(莫耳比)=20/80、固體成分5.00%、氨水溶液):4.92份 ・具有羧酸基之多官能乙烯性不飽和化合物(ARONIX TO-2349、TOAGOSEI CO.,LTD.製造):0.04份 ・ZrO2 粒子(NanoUse OZ-S30M、固體成分30.5%、甲醇69.5%、折射率為2.2、平均粒徑:約12nm、Nissan Chemical Industries,LTD.製造):4.34份 ・防鏽劑(苯并三唑衍生物、BT-LX、JOHOKU CHEMICAL CO.,LTD製造):0.03份 ・界面活性劑(氟系界面活性劑、MEGAFACE F444、DIC CORPORATION製造):0.01份 ・蒸餾水:24.83份 ・甲醇:65.83份- Coating liquid for overcoat layer: Formulation 201 (water-based resin composition) - - Acrylic resin (ZB-015M, manufactured by FUJIFILM Wako Pure Chemical Corporation, methacrylic acid/allyl methacrylate copolymer resin, weight average molecular weight 25,000, composition ratio (molar ratio) = 20/80, solid content 5.00%, ammonia solution): 4.92 parts ・Multifunctional ethylenically unsaturated compound with carboxylic acid group (ARONIX TO-2349, TOAGOSEI CO.,LTD Manufactured): 0.04 parts ・ZrO 2 particles (NanoUse OZ-S30M, solid content 30.5%, methanol 69.5%, refractive index 2.2, average particle size: about 12 nm, manufactured by Nissan Chemical Industries, LTD.): 4.34 parts Rust agent (benzotriazole derivative, BT-LX, manufactured by JOHOKU CHEMICAL CO., LTD): 0.03 part ・Surfactant (fluorine-based surfactant, MEGAFACE F444, manufactured by DIC CORPORATION): 0.01 part ・Distilled water: 24.83 Parts・Methanol: 65.83 parts
藉由在所形成之外塗層的表面壓接作為覆蓋膜之聚乙烯薄膜(TAMAPOLY CO., LTD.製造、GF-818、厚度:19μm),製作了感光性轉印材料2。藉由捲繞所得之感光性轉印材料2,製作了輥形態之感光性轉印材料2。A photosensitive transfer material 2 was produced by press-bonding a polyethylene film (manufactured by TAMAPOLY CO., LTD., GF-818, thickness: 19 μm) as a cover film to the surface of the formed overcoat layer. By winding the obtained photosensitive transfer material 2, the photosensitive transfer material 2 of the roll form was produced.
又,實施例4中,使用直接描繪式曝光裝置(Via Mechanics, Ltd.製造、DE-1DH、主波長405nm),藉由直接描繪式曝光(DI曝光)方法進行了曝光。 另外,實施例7中,用膠帶將層壓感光轉印材料而成之基材固定於4英吋矽晶圓上之後,使用Nikon Corporation製造i射線步進機(NSR-2009i9C)進行縮小投影曝光,進而形成圖案3之後,在145℃下進行了20分鐘加熱。 又,實施例9及10中,未使用感光性轉印材料1,塗佈表5中所記載之正型感光性樹脂組成物PR1,在90℃下經100秒鐘進行乾燥,形成了表5中所記載之厚度的抗蝕劑層。 另外,實施例8及11中,未使用感光性轉印材料2,塗佈表5中所記載之負型感光性樹脂組成物,在90℃下經過100秒鐘進行乾燥,形成了表5中所記載之厚度的負型感光性樹脂層N。Moreover, in Example 4, exposure was performed by the direct drawing exposure (DI exposure) method using the direct drawing exposure apparatus (Via Mechanics, Ltd. make, DE-1DH, main wavelength 405nm). In addition, in Example 7, after the substrate formed by laminating the photosensitive transfer material was fixed on a 4-inch silicon wafer with an adhesive tape, reduction projection exposure was performed using an i-ray stepper (NSR-2009i9C) manufactured by Nikon Corporation. , and further, after forming pattern 3, heating was performed at 145° C. for 20 minutes. In addition, in Examples 9 and 10, the positive photosensitive resin composition PR1 described in Table 5 was applied without using the photosensitive transfer material 1, and dried at 90° C. for 100 seconds to form Table 5. A resist layer of the thickness described in . In addition, in Examples 8 and 11, without using the photosensitive transfer material 2, the negative photosensitive resin composition described in Table 5 was applied and dried at 90° C. for 100 seconds to form the composition shown in Table 5. The negative photosensitive resin layer N of the described thickness.
實施例12中,如下述形成了遮光性圖案1。 準備了PET薄膜(TOYOBO CO.,LTD. 製造COSMOSHINEA4300、厚度:75μm)。準備了將單色噴墨打印機PX-K100(Seiko Epson Corporation製造)的油墨芯中的油墨替換成銀奈米油墨(C-INK公司製造DryCure Ag-J)之打印機。對該打印機進行經由打印驅動器之印刷操作,藉此在形成配線圖案之後,在60℃下加熱了2分鐘。製作了附銀配線圖案(線/空間=50μm/50μm)之PET薄膜。 又,在形成樹脂圖案2之後,如下述形成了銅圖案3。 按照安裝說明書中所記載之順序,將無電鍍銅鍍液(OKUNO CHEMICAL INDUSTRIES CO.,LTD.製造ARG銅)製成Cu電鍍浴之後,加入到45℃的恆溫槽調節了溫度。在電鍍浴中浸漬基板,藉由無電解電鍍形成了銅圖案。In Example 12, the light-shielding pattern 1 was formed as follows. A PET film (COSMOSHINEA4300 manufactured by TOYOBO CO., LTD., thickness: 75 μm) was prepared. A printer in which the ink in the ink core of the monochrome ink jet printer PX-K100 (manufactured by Seiko Epson Corporation) was replaced with silver nano ink (DryCure Ag-J manufactured by C-INK Corporation) was prepared. This printer was subjected to a printing operation via a print driver, whereby after the wiring pattern was formed, it was heated at 60° C. for 2 minutes. A PET film with a silver wiring pattern (line/space = 50 μm/50 μm) was produced. Moreover, after the resin pattern 2 was formed, the copper pattern 3 was formed as follows. The electroless copper plating solution (ARG copper manufactured by OKUNO CHEMICAL INDUSTRIES CO., LTD.) was made into a Cu electroplating bath according to the procedure described in the installation manual, and the temperature was adjusted by adding it to a 45°C thermostat. The substrate was dipped in a plating bath, and a copper pattern was formed by electroless plating.
實施例13中,如下述形成了遮光性圖案1。 在厚度為100μm的聚醯亞胺(PI)薄膜上,從感光性轉印材料1剝離覆蓋膜之後,在附銅層之PET薄膜上貼合感光性轉印材料1。在輥溫度為100℃、線壓為1.0MPa、線速度為1.0m/分鐘之條件下進行了上述貼合。接著,使用無遮罩之描繪裝置(Heidelberger Druckmaschinen AG製造DWL66+、主波長:405nm)照射光,曝光了抗蝕劑層。剝離臨時支撐體後,使用液溫為25℃之碳酸鈉水溶液對光阻層進行噴淋顯影30秒鐘,從而形成了樹脂圖案(線/空間=15μm/15μm)。接著,藉由濺射在光阻圖案之間及光阻圖案上形成銅層之後,使用剝離液(10質量%三乙胺水溶液)去除了樹脂圖案及樹脂圖案上的銅層。藉由以上順序,製作了附銅圖案(線/空間=15μm/15μm)之PI薄膜。銅圖案作為遮光性圖案1發揮作用。 又,樹脂圖案2的顯影中,作為顯影液,使用了2.38質量%氫氧化四甲銨(TMAH)水溶液,除此以外,以與實施例1相同的方式進行了其他操作。In Example 13, the light-shielding pattern 1 was formed as follows. After peeling the cover film from the photosensitive transfer material 1 on a polyimide (PI) film with a thickness of 100 μm, the photosensitive transfer material 1 was attached to the PET film with a copper layer. The above-mentioned bonding was performed under the conditions of a roll temperature of 100° C., a linear pressure of 1.0 MPa, and a linear speed of 1.0 m/min. Next, the resist layer was exposed to light using a maskless drawing device (DWL66+ manufactured by Heidelberger Druckmaschinen AG, dominant wavelength: 405 nm). After peeling off the temporary support, the photoresist layer was subjected to spray development for 30 seconds using an aqueous sodium carbonate solution with a liquid temperature of 25° C., thereby forming a resin pattern (line/space=15 μm/15 μm). Next, after forming a copper layer between the photoresist patterns and on the photoresist pattern by sputtering, the resin pattern and the copper layer on the resin pattern were removed using a stripping solution (10 mass % triethylamine aqueous solution). Through the above procedure, a PI film with a copper pattern (line/space=15 μm/15 μm) was produced. The copper pattern functions as the light-shielding pattern 1 . Moreover, in the image development of the resin pattern 2, it carried out similarly to Example 1 except having used 2.38 mass % of tetramethylammonium hydroxide (TMAH) aqueous solution as a developing solution.
(比較例1) 在“圖案3(銅圖案)的形成”部分中說明之步驟中變更了光照射方法,除此以外,藉由與實施例1相同的順序來嘗試製作了具有銅圖案之結構體。具體而言,在依序具有PET薄膜、銅圖案(遮光性圖案)、負型感光性樹脂層N及臨時支撐體之積層體中,使光罩與臨時支撐體的與配置有負型感光性樹脂層N之面相反一側的面接觸之後,隔著光罩向負型感光性樹脂層N照射了光。然而,在照射光之步驟中,觀察到被認為是由PET薄膜的收縮引起之銅圖案(遮光性圖案)的錯位,因此難以將光罩開口部的位置與銅圖案(遮光性圖案)的空間對準。結果,無法在銅圖案(遮光性圖案)的空間部形成樹脂圖案。(Comparative Example 1) Except that the light irradiation method was changed in the procedure demonstrated in the section "pattern 3 (copper pattern)", the same procedure as in Example 1 was performed to try to produce a structure having a copper pattern. Specifically, in a laminate having a PET film, a copper pattern (light-shielding pattern), a negative-type photosensitive resin layer N, and a temporary support in this order, the negative-type photosensitivity is arranged in the sum of the mask and the temporary support. After the surfaces on the opposite side of the surface of the resin layer N were in contact, the negative photosensitive resin layer N was irradiated with light through a photomask. However, in the step of irradiating light, displacement of the copper pattern (light-shielding pattern) thought to be caused by shrinkage of the PET film was observed, so it was difficult to align the position of the mask opening with the space of the copper pattern (light-shielding pattern). alignment. As a result, the resin pattern cannot be formed in the space portion of the copper pattern (light-shielding pattern).
<評價> [圖案的形成性] 使用光學顯微鏡觀察具有所獲得之圖案3之結構體的任意100個視場。將各視場之範圍設為200μm×200μm。基於在圖案3中觀察到異常部之視場的數量,依據以下標準評價了導電性圖案的成形性。異常部係指在圖案3中觀察到開裂、剝離、碎裂等形態異常之部分。將評價結果示於表5中。 A:觀察到異常部之視場數小於20。 B:觀察到異常部之視場數為20以上。<Evaluation> [pattern formability] Any 100 fields of view of the structure having the obtained pattern 3 were observed using an optical microscope. The range of each field of view was set to 200 μm×200 μm. Based on the number of fields of view in which abnormal portions were observed in pattern 3, the formability of the conductive pattern was evaluated according to the following criteria. The abnormal part refers to the part where abnormal morphology such as cracking, peeling, and chipping is observed in pattern 3 . The evaluation results are shown in Table 5. A: The number of visual fields where abnormal parts were observed was less than 20. B: The number of fields in which abnormal parts were observed was 20 or more.
[表5]
另外,表5的實施例3所使用之負型感光性組成物欄中的N9表示外塗塗佈液(組成物N9)。 由表5中所記載之結果可知,實施例1~實施例13的結構體的製造方法與比較例1的結構體的製造方法相比,能夠形成降低形態異常的產生之圖案。In addition, N9 in the column of the negative photosensitive composition used in Example 3 of Table 5 represents an overcoat coating liquid (composition N9). From the results described in Table 5, it was found that the methods for producing the structures of Examples 1 to 13 were able to form patterns that reduced the occurrence of morphological abnormalities as compared with the method for producing the structures of Comparative Example 1.
2020年4月30日申請之日本專利申請2020-080716的揭示之全部內容藉由參閱引用於本說明書中。 本說明書中記載之所有文獻、專利申請和技術標準的程度與具體地且個別地記載有藉由參閱引用於各個文件、專利申請和技術標準之情況的程度相同地,藉由參閱引用於本說明書中。The entire contents of the disclosure of Japanese Patent Application No. 2020-080716 filed on April 30, 2020 are incorporated herein by reference. All documents, patent applications and technical standards described in this specification are to the same extent as the case where each document, patent application and technical standard are specifically and individually described, and are cited in this specification by reference to the same extent middle.
10,11:透明基材
10a:被曝光面
20,21:遮光性圖案(遮光性圖案1)
30:負型感光性樹脂層(負型感光性樹脂層N)
30a:曝光部
40,41:樹脂圖案(樹脂圖案2)
50,51:圖案(圖案3)
100:積層體
200:結構體10,11:
圖1的(a)~(d)係表示本揭示之結構體的製造方法的一例之概略剖面圖。 圖2係表示本揭示之結構體的一例之概略剖面圖。(a)-(d) of FIG. 1 is a schematic cross-sectional view which shows an example of the manufacturing method of the structure of this disclosure. FIG. 2 is a schematic cross-sectional view showing an example of the structure of the present disclosure.
10:透明基材10: Transparent substrate
10a:被曝光面10a: exposed surface
20:遮光性圖案(遮光性圖案1)20: Light-shielding pattern (light-shielding pattern 1)
30:負型感光性樹脂層(負型感光性樹脂層N)30: Negative photosensitive resin layer (negative photosensitive resin layer N)
30a:曝光部30a: Exposure Department
40:樹脂圖案(樹脂圖案2)40: Resin pattern (resin pattern 2)
50:圖案(圖案3)50: Pattern (Pattern 3)
100:積層體100: Laminate
Claims (17)
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KR (1) | KR20220162158A (en) |
CN (1) | CN115486211A (en) |
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TWI837820B (en) * | 2022-07-12 | 2024-04-01 | 群創光電股份有限公司 | Electronic device and method for manufacturing electronic device |
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CN116741626A (en) * | 2022-03-04 | 2023-09-12 | 长鑫存储技术有限公司 | Preparation method of semiconductor structure and semiconductor structure |
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JPH0731399B2 (en) * | 1984-12-21 | 1995-04-10 | 三菱化学株式会社 | Photopolymerizable composition |
JPH05183259A (en) * | 1991-12-27 | 1993-07-23 | Ibiden Co Ltd | Manufacture of high density printed wiring board |
JP2000265087A (en) * | 1999-03-11 | 2000-09-26 | Mikuni Color Ltd | Method for forming metal pattern |
JP2002076575A (en) * | 2000-08-29 | 2002-03-15 | Toppan Printing Co Ltd | Method of manufacturing substrate for semiconductor device |
JP2010267652A (en) * | 2009-05-12 | 2010-11-25 | Hitachi Cable Ltd | Printed wiring board and method for manufacturing the same |
JP5793849B2 (en) * | 2010-11-02 | 2015-10-14 | 大日本印刷株式会社 | Suspension substrate, suspension, suspension with head, hard disk drive, and method for manufacturing suspension substrate |
JPWO2014024804A1 (en) * | 2012-08-06 | 2016-07-25 | 日立化成株式会社 | Photosensitive resin composition for permanent mask resist, photosensitive element, method for forming resist pattern, and method for producing printed wiring board |
JP2014193961A (en) * | 2013-03-28 | 2014-10-09 | Hitachi Chemical Co Ltd | Method of producing resist film, electric wiring board, optical waveguide and photoelectricity composite board |
EP3035122B1 (en) * | 2014-12-16 | 2019-03-20 | ATOTECH Deutschland GmbH | Method for fine line manufacturing |
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WO2021221025A1 (en) | 2021-11-04 |
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