TW202206628A - Sputtering target and method for manufacturing same - Google Patents

Sputtering target and method for manufacturing same Download PDF

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TW202206628A
TW202206628A TW110124059A TW110124059A TW202206628A TW 202206628 A TW202206628 A TW 202206628A TW 110124059 A TW110124059 A TW 110124059A TW 110124059 A TW110124059 A TW 110124059A TW 202206628 A TW202206628 A TW 202206628A
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sputtering target
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鈴木雄
大友将平
野澤公義
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日商古屋金屬股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • B22F3/14Both compacting and sintering simultaneously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • B22F3/14Both compacting and sintering simultaneously
    • B22F3/15Hot isostatic pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C14/00Alloys based on titanium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C16/00Alloys based on zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C27/00Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
    • C22C27/02Alloys based on vanadium, niobium, or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C27/00Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
    • C22C27/04Alloys based on tungsten or molybdenum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C27/00Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
    • C22C27/06Alloys based on chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C5/00Alloys based on noble metals
    • C22C5/04Alloys based on a platinum group metal
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering

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  • Mechanical Engineering (AREA)
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  • Metallurgy (AREA)
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  • Manufacturing & Machinery (AREA)
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Abstract

The purpose of the present disclosure is to provide: a sputtering target that enables obtaining of a uniform compositional distribution in the in-plane direction and in the film thickness direction regarding the compositional makeup of a deposited film; and a method for manufacturing the sputtering target. The sputtering target according to the present invention is an alloy formed from a first element which is ruthenium and a second element which is one selected from among boron, aluminum, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, and tungsten. The sputtering target includes dispersed particles each formed from two phases including an inter metal compound phase comprising the two types of elements which are the first element and the second element. The maximum major axis of the dispersed particles is not more than 500 [mu]m.

Description

濺鍍靶材及其製造方法Sputtering target and method for producing the same

本發明係關於一種濺鍍靶材,其適合形成在使用極紫外(Extreme Ultra Violet:以下稱為EUV)光進行EUV微影時所使用之光罩原版即空白光罩之保護膜、或者用以防止異物附著於光罩圖案面之光罩護膜等。The present invention relates to a sputtering target, which is suitable for forming a protective film of a mask blank, ie, a mask blank used in EUV lithography using extreme ultraviolet (Extreme Ultra Violet: hereinafter referred to as EUV) light, or for forming a mask blank. A mask film that prevents foreign matter from adhering to the pattern surface of the mask, etc.

關於半導體器件,業界對構成電子零件IC(integrated circuit,積體電路)晶片之電子線路要求微細化,故正使用EUV微影等技術來形成微細之電路圖案,但製造過程中之數奈米左右之微細灰塵或瑕疵等缺陷會成為動作中之致命缺陷,因此光罩原版即空白光罩中所使用之薄膜之材質亦變得較為重要。Regarding semiconductor devices, the industry requires miniaturization of the electronic circuits constituting the IC (integrated circuit) chips of electronic components, so EUV lithography and other technologies are being used to form fine circuit patterns, but the manufacturing process is about several nanometers. Defects such as fine dust or flaws will become fatal defects in the action, so the material of the film used in the mask original, that is, the blank mask, also becomes more important.

關於面向EUV之被稱為光罩基板或光罩護膜之薄膜,考慮到EUV光之透過或吸收、以及在導熱方面之優勢,而使用向釕添加之合金材料,使用濺鍍法作為薄膜形成方法而形成薄膜。Regarding the EUV-oriented thin film called a mask substrate or a mask film, in consideration of the transmission or absorption of EUV light and the advantages in thermal conductivity, an alloy material added to ruthenium is used to form a thin film by sputtering. method to form a thin film.

作為製造EUV微影用反射型空白光罩時所使用之濺鍍靶材,提出了一種包含釕化合物之濺鍍靶材,該釕化合物含有釕、以及選自鈮、鉬、鋯、鈦、鑭、矽、硼及釔中之至少一種(例如參照專利文獻1)。據專利文獻1中記載,鈮、鉬、鋯、鈦、鑭及矽在化合物中之含有率較佳為3~75原子%之範圍,尤其是基於提高耐藥液性之觀點,較理想為40~75原子%之範圍。又,據專利文獻1中記載,硼及釔為易被氧化之金屬,因此若該等金屬之含有率較多,則在所成膜之釕化合物膜之表面會形成氧化層,而有光學特性(例如EUV光之反射率)劣化之虞,因此硼及釔在化合物中之含有率較佳為3~50原子%之範圍。又,據專利文獻1中記載,雜質中尤其是氧之含量為2000 ppm以下,碳之含量為200 ppm以下,使氧與碳之含量均較少,藉此使成膜時由靶材產生之顆粒減少。As a sputtering target used in the manufacture of a reflective blank mask for EUV lithography, a sputtering target comprising a ruthenium compound is proposed, the ruthenium compound containing ruthenium and a material selected from the group consisting of niobium, molybdenum, zirconium, titanium, lanthanum , at least one of silicon, boron, and yttrium (for example, refer to Patent Document 1). According to Patent Document 1, the content of niobium, molybdenum, zirconium, titanium, lanthanum, and silicon in the compound is preferably in the range of 3 to 75 atomic %, and in particular, from the viewpoint of improving the chemical resistance, it is preferably 40 atomic %. ~75 atomic % range. In addition, according to Patent Document 1, boron and yttrium are metals that are easily oxidized. Therefore, if the content of these metals is high, an oxide layer is formed on the surface of the ruthenium compound film to be formed, which has optical properties. (For example, the reflectance of EUV light) may deteriorate, so the content of boron and yttrium in the compound is preferably in the range of 3 to 50 atomic %. In addition, according to Patent Document 1, among impurities, the content of oxygen, especially, the content of oxygen is 2000 ppm or less, and the content of carbon is 200 ppm or less, so that the content of both oxygen and carbon is reduced, thereby reducing the content of oxygen and carbon generated by the target during film formation. Particle reduction.

專利文獻1:日本專利特開2006-283054號公報Patent Document 1: Japanese Patent Laid-Open No. 2006-283054

[發明所欲解決之問題][Problems to be Solved by Invention]

然而,若在成膜中產生致使膜產生缺陷之顆粒,則該顆粒會附著於膜而造成不良,從而引起膜良率之降低。由於在光罩基板上實施圖案化而設計成半導體之設計圖,因此顆粒附著於膜之問題極為重要。關於光罩護膜,顆粒附著部分之EUV光之透過能力亦降低,因此會對電路之轉印造成影響,而引起良率之降低。成膜中之顆粒之產生因素繁多,由靶材產生顆粒之成因有:因密度不良而形成之空隙部分產生之電弧作用、或者靶材表面之氧化物產生之電弧作用等。However, if particles causing defects in the film are generated during film formation, the particles adhere to the film and cause defects, thereby causing a decrease in film yield. The problem of particle attachment to the film is extremely important due to the patterning on the mask substrate to design the semiconductor design. Regarding the photomask protective film, the transmittance of EUV light in the particle-attached part is also reduced, which will affect the transfer of the circuit, resulting in a decrease in yield. There are many factors for the generation of particles in the film formation. The causes of particles generated by the target include: the arc effect caused by the voids formed by the poor density, or the arc effect generated by the oxide on the surface of the target material.

又,當為光罩基板或光罩護膜時,所成膜之膜厚極薄,且所成膜之膜之範圍相對較廣,因此,膜面內之膜厚之面內均一性及組成之面內均一性變得較為重要。因此,一直以來,濺鍍靶材須提高靶材之密度以及降低含氧量。然而,最近隨著形成微細之電路圖案,引起不良之顆粒亦趨向於更微小化,故不僅猜測上述顆粒之來源,還懷疑添加至釕中之材料本身會於成膜過程中飛散。In addition, when it is a photomask substrate or a photomask protective film, the film thickness of the film formed is extremely thin, and the range of the film formed is relatively wide, so the in-plane uniformity and composition of the film thickness in the film surface In-plane uniformity becomes more important. Therefore, sputtering targets have been required to increase the density of the target and reduce the oxygen content. However, recently, with the formation of fine circuit patterns, the particles causing defects tend to be smaller, so not only the origin of the particles is speculated, but also the material added to the ruthenium itself is suspected to be scattered during the film formation process.

為了降低含氧量或提高密度,一直以來藉由熔解法來製造濺鍍靶材。但是,釕及該等所添加之元素大多是熔點超過1600℃之高熔點材料,並不容易熔解。進而,釕與添加元素會形成各種金屬間化合物(以下稱為IMC),因此在凝固過程中容易發生龜裂,若在熔解凝固後實施加工,則會發生破裂,因此,靶材之成形難度較大。例如,儘管已成功使靶材成形,但在凝固過程中IMC亦會析出、粗大化,在靶材面內方向以及截面方向(亦稱為靶材厚度方向)上組成分佈變差,因此濺鍍時之濺鍍速率根據靶材內之位置而有所不同,所成膜之膜之面內組成分佈及膜厚分佈之均一性變差。為了使組織微細化,一般會對靶材進行熱加工,但IMC會析出、粗大化而產生龜裂或破裂問題,因此無法進行熱加工。In order to reduce the oxygen content or increase the density, sputtering targets have been produced by a melting method. However, most of ruthenium and these added elements are high melting point materials with a melting point exceeding 1600° C. and are not easily melted. Furthermore, ruthenium and additional elements form various intermetallic compounds (hereinafter referred to as IMC), so cracks are likely to occur during the solidification process. If processing is performed after melting and solidification, cracks will occur. Therefore, it is difficult to form the target material. Big. For example, although the target has been successfully formed, IMC will precipitate and coarsen during the solidification process, and the composition distribution in the target in-plane direction and the cross-sectional direction (also called the target thickness direction) will deteriorate, so sputtering The sputtering rate varies depending on the position in the target material, and the uniformity of the in-plane composition distribution and film thickness distribution of the formed film is deteriorated. In order to refine the structure, the target is generally hot-worked, but the IMC is precipitated and coarsened to cause cracks or cracks, so hot-working cannot be performed.

為了使添加元素高度分散於靶材中,亦有燒結法這種方法。添加元素越使用微細之粉末,越容易分散於靶材中,但若為活性非常高之添加元素,則可能引起火災,因此微細粉末之處理較困難。又,即便為穩定之添加元素,粉末越微細,比表面積越大,氧化越容易進行,因此靶材之含氧量變高。因此,不得不使用粒度相對較粗之粉末,但要使其等高度分散,就需要以高能量進行混合處理等。但,為了抑制添加元素之氧化而需要大規模之氛圍控制,或者會導致來自用於混合之介質的雜質混入(污染),因此上述粒度相對較粗之粉末不適合要求高純度之面向EUV之濺鍍靶材。In order to make the additive elements highly dispersed in the target, there is also a method of sintering. The more finely powdered the additive element is, the easier it is to disperse in the target. However, if it is an additive element with a very high activity, it may cause a fire, so it is difficult to handle the fine powder. In addition, even if it is a stable additive element, the finer the powder, the larger the specific surface area, and the easier the oxidation progresses, so the oxygen content of the target material increases. Therefore, a powder having a relatively coarse particle size has to be used, but in order to make it highly dispersed, it is necessary to perform a mixing treatment with high energy or the like. However, large-scale atmosphere control is required in order to suppress the oxidation of the added elements, or it may lead to contamination (contamination) of impurities from the medium used for mixing, so the above-mentioned relatively coarse powder is not suitable for EUV-oriented sputtering which requires high purity target.

因此,本發明之目的在於提供一種濺鍍靶材及其製造方法,該濺鍍靶材係所成膜之膜之組成在膜之面內方向以及膜厚方向上均可獲得均勻之組成分佈。 [解決問題之技術手段]Therefore, an object of the present invention is to provide a sputtering target and a method for producing the same, wherein the composition of the formed film of the sputtering target can obtain a uniform composition distribution both in the in-plane direction of the film and in the film thickness direction. [Technical means to solve problems]

本發明人等為了解決上述問題進行了努力研究,結果發現藉由將濺鍍靶材中之分散粒子之長徑設為特定粒徑,使得所成膜之膜之組成在膜之面內方向以及膜厚方向上均可獲得均勻之組成分佈,從而完成了本發明。即,本發明之濺鍍靶材係包含釕作為第1元素,且包含選自硼、鋁、鈦、鋯、鉿、釩、鈮、鉭、鉻、鉬及鎢中之任一種作為第2元素之合金濺鍍靶材,其特徵在於:上述濺鍍靶材具有包含二相之分散粒子,該二相包含金屬間化合物相,該金屬間化合物相包含上述第1元素與上述第2元素之兩種元素,上述分散粒子之最大長徑為500 μm以下。藉由使粒徑成為特定粒徑,可使粒子高度分散於濺鍍靶材中,因此使用上述靶材進行成膜所得之膜之組成在膜之面內方向以及膜厚方向上均可獲得均勻之組成分佈。The inventors of the present invention have made intensive studies in order to solve the above-mentioned problems, and as a result, they have found that by setting the long diameter of the dispersed particles in the sputtering target to a specific particle diameter, the composition of the formed film can be made in the in-plane direction of the film and A uniform composition distribution can be obtained in the film thickness direction, thereby completing the present invention. That is, the sputtering target material of the present invention contains ruthenium as the first element, and contains any one selected from the group consisting of boron, aluminum, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, and tungsten as the second element The alloy sputtering target is characterized in that: the sputtering target has dispersed particles including two phases, the two phases include an intermetallic compound phase, and the intermetallic compound phase includes two of the first element and the second element. element, and the maximum major diameter of the dispersed particles is 500 μm or less. By making the particle size into a specific particle size, the particles can be highly dispersed in the sputtering target, so that the composition of the film formed by using the above-mentioned target can be uniform in both the in-plane direction of the film and the film thickness direction. composition distribution.

本發明之濺鍍靶材包含以下形態:上述二相為(1)上述金屬間化合物相與上述第1元素之金屬相即金屬釕相之組合、(2)兩種上述金屬間化合物相之組合、或(3)上述金屬間化合物相與上述第2元素之金屬相之組合。The sputtering target of the present invention includes the following forms: the two phases are (1) a combination of the intermetallic compound phase and the metal phase of the first element, that is, a metal ruthenium phase; (2) a combination of the two intermetallic compound phases; Or (3) a combination of the above-mentioned intermetallic compound phase and the above-mentioned metal phase of the second element.

本發明之濺鍍靶材係包含釕作為第1元素,且包含選自硼、鋁、鈦、鋯、鉿、釩、鈮、鉭、鉻、鉬及鎢中之任一種作為第2元素之合金濺鍍靶材,其特徵在於:上述濺鍍靶材具有包含金屬間化合物相之分散粒子,該金屬間化合物相包含上述第1元素與上述第2元素之兩種元素,上述分散粒子之最大長徑為500 μm以下,在(條件1)或(條件2)下,存在至少1處下述部位,該部位係濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度為第一峰之相對積分強度之60%以上, (條件1) 濺鍍面內方向:上述濺鍍靶材為中心O、半徑r之圓板狀靶材,且將測定部位設為下述共計9個部位,即,在以中心O為交點正交之虛擬十字線上,中心O之1個部位、與中心O相距0.45r之合計4個部位、以及與中心O相距0.9r之合計4個部位; (條件2) 濺鍍面內方向:上述濺鍍靶材係縱長為L1且橫長為L2之長方形(其中,包括L1與L2相等之正方形;或者長方形包括將長度J、周長K之圓筒形之側面展開後形成之長方形,於該形態下,L2與長度J對應,L1與周長K對應,且長度J與周長K之間,J>K、J=K或J<K之關係成立),且將測定部位設為下述共計9個部位,即,以重心O為交點正交之虛擬十字線與長方形之邊正交時,重心O之1個部位、在虛擬十字線上之與重心O在縱向上相距0.25L1之合計2個部位、與重心O在橫向上相距0.25L2之合計2個部位、與重心O在縱向上相距0.45L1之合計2個部位、以及與重心O在橫向上相距0.45L2之合計2個部位。 使第二峰之相對積分強度與第一峰之相對積分強度之差變小,使組織之各向異性之程度變低,藉此於成膜時抑制濺鍍速率之差異,而可獲得均勻之膜厚。The sputtering target of the present invention is an alloy containing ruthenium as the first element and any one selected from the group consisting of boron, aluminum, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum and tungsten as the second element The sputtering target is characterized in that: the sputtering target has dispersed particles including an intermetallic compound phase, the intermetallic compound phase includes two elements of the first element and the second element, and the maximum length of the dispersed particles is The diameter is 500 μm or less, and under (Condition 1) or (Condition 2), there is at least one location obtained by X-ray diffraction of the sputtering target in the sputtering in-plane direction The relative integrated intensity of the second peak is more than 60% of the relative integrated intensity of the first peak, (Condition 1) In-plane direction of sputtering: The sputtering target is a disk-shaped target with a center O and a radius r, and the measurement site is set to a total of 9 sites, that is, a virtual cross orthogonal to the center O as an intersection On the line, 1 site at the center O, a total of 4 sites with a distance of 0.45r from the center O, and a total of 4 sites with a distance of 0.9r from the center O; (Condition 2) In-plane direction of sputtering: the above-mentioned sputtering target is a rectangle with a vertical length L1 and a horizontal length L2 (including a square with equal L1 and L2; or a rectangle including a cylindrical side with a length J and a perimeter K The rectangle formed after expansion, in this form, L2 corresponds to length J, L1 corresponds to perimeter K, and between length J and perimeter K, the relationship of J>K, J=K or J<K is established), And the measurement site is set to a total of 9 sites, that is, when the virtual cross line orthogonal to the center of gravity O is perpendicular to the side of the rectangle, one site of the center of gravity O, on the virtual cross line and the center of gravity O are at right angles to each other. A total of 2 locations with a distance of 0.25L1 in the longitudinal direction, a total of 2 locations with a distance of 0.25L2 from the center of gravity O in the transverse direction, a total of 2 locations with a distance of 0.45L1 from the center of gravity O in the longitudinal direction, and a distance from the center of gravity O in the transverse direction by 0.45 A total of 2 parts of L2. The difference between the relative integrated intensity of the second peak and the relative integrated intensity of the first peak is reduced, and the degree of anisotropy of the structure is reduced, thereby suppressing the difference in sputtering rate during film formation, and obtaining a uniform film thickness .

本發明之濺鍍靶材較佳為,在(條件1)或(條件2)下,存在40%以上之下述部位,該部位係濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度為第一峰之相對積分強度之60%以上。藉由大量存在第二峰之相對積分強度與第一峰之相對積分強度之差較小之區域,而使組織之各向異性之程度變低,藉此於成膜時抑制濺鍍速率之差異,而可獲得均勻之膜厚。In the sputtering target of the present invention, under (Condition 1) or (Condition 2), it is preferable that 40% or more of the following portion is present, and this portion is the in-plane direction of the sputtering target by X The relative integrated intensity of the second peak obtained by ray diffraction is more than 60% of the relative integrated intensity of the first peak. By the existence of a large number of regions where the difference between the relative integrated intensity of the second peak and the relative integrated intensity of the first peak is small, the degree of anisotropy of the structure is reduced, thereby suppressing the difference in sputtering rate during film formation, and A uniform film thickness can be obtained.

本發明之濺鍍靶材較佳為,(條件3)或(條件4)下之上述濺鍍靶材於濺鍍面內方向及靶材厚度方向上之組成與基準組成之差均處於±1.5%以內,上述基準組成係依據(條件3)或(條件4)所測得之共計18個部位之組成之平均值。 (條件3) 濺鍍面內方向:上述濺鍍靶材為中心O、半徑r之圓板狀靶材,且將測定部位設為下述共計9個部位,即,在以中心O為交點正交之虛擬十字線上,中心O之1個部位、與中心O相距0.45r之合計4個部位、以及與中心O相距0.9r之合計4個部位。 靶材厚度方向:形成通過虛擬十字線中任一條線之截面,該截面為縱t(即靶材之厚度為t)、橫2r之長方形,且對於測定部位,將下述共計9個部位設為測定地點,即,通過中心O之垂直交叉線上之中心X及上下與中心X相距0.45t之合計3個部位(稱為a地點、X地點、b地點)、在上述截面上自a地點朝向左右側邊間距0.9r之合計2個部位、自X地點朝向左右側邊間距0.9r之合計2個部位、以及自b地點朝向左右側邊間距0.9r之合計2個部位。 (條件4) 濺鍍面內方向:上述濺鍍靶材係縱長為L1且橫長為L2之長方形(其中,包括L1與L2相等之正方形;或者長方形包括將長度J、周長K之圓筒形之側面展開後形成之長方形,於該形態下,L2與長度J對應,L1與周長K對應,且長度J與周長K之間,J>K、J=K或J<K之關係成立),且將測定部位設為下述共計9個部位,即,以重心O為交點正交之虛擬十字線與長方形之邊正交時,重心O之1個部位、在虛擬十字線上與重心O在縱向上相距0.25L1之合計2個部位、與重心O在橫向上相距0.25L2之合計2個部位、與重心O在縱向上相距0.45L1之合計2個部位、以及與重心O在橫向上相距0.45L2之合計2個部位。 靶材厚度方向:形成通過虛擬十字線中與縱L1及橫L2中之任一邊平行之線之截面,於一邊為橫L2之情形時,該截面為縱t(即上述靶材之厚度為t)、橫L2之長方形,且對於測定部位,將下述共計9個部位設為測定地點,即,通過重心O之垂直交叉線上之中心X及上下與中心X相距0.45t之合計3個部位(稱為a地點、X地點、b地點)、在上述截面上自a地點朝向左右側邊間距0.45L2之合計2個部位、自X地點朝向左右側邊間距0.45L2之合計2個部位、以及自b地點朝向左右側邊間距0.45L2之合計2個部位。 藉由抑制靶材之組成偏差,而抑制成膜時之濺鍍速率不同,從而可抑制成膜後之膜之組成偏差及膜厚偏差。又,可抑制因濺鍍速率之不同而產生之微小突起所引起之顆粒混入。In the sputtering target of the present invention, the difference between the composition of the sputtering target in (condition 3) or (condition 4) in the sputtering in-plane direction and in the thickness direction of the target and the reference composition is preferably ±1.5 Within %, the above reference composition is the average value of the composition of a total of 18 parts measured according to (Condition 3) or (Condition 4). (Condition 3) In-plane direction of sputtering: The sputtering target is a disk-shaped target with a center O and a radius r, and the measurement site is set to a total of 9 sites, that is, a virtual cross orthogonal to the center O as an intersection On the line, one site at the center O, a total of 4 sites at a distance of 0.45r from the center O, and a total of 4 sites at a distance of 0.9r from the center O. The thickness direction of the target material: form a cross-section passing through any line in the virtual cross line, and the cross-section is a rectangle with a vertical t (that is, the thickness of the target is t) and a horizontal 2r, and for the measurement site, the following 9 sites in total are set. It is the measurement point, that is, the center X on the vertical intersecting line passing through the center O and the total of 3 points (called a point, X point, and b point) that are 0.45t away from the center X in the upper and lower sides. A total of 2 locations with a left and right side distance of 0.9r, a total of 2 locations from the X point to a left and right side distance of 0.9r, and a total of 2 locations from the b point to a left and right side distance of 0.9r. (Condition 4) In-plane direction of sputtering: the above-mentioned sputtering target is a rectangle with a vertical length L1 and a horizontal length L2 (including a square with equal L1 and L2; or a rectangle including a cylindrical side with a length J and a perimeter K The rectangle formed after expansion, in this form, L2 corresponds to length J, L1 corresponds to perimeter K, and between length J and perimeter K, the relationship of J>K, J=K or J<K is established), And the measurement site is set to a total of 9 sites, that is, when a virtual cross line orthogonal to the center of gravity O is perpendicular to the side of the rectangle, one site of the center of gravity O is on the virtual cross line and the center of gravity O is in the vertical direction. A total of 2 locations with a distance of 0.25L1 from the center of gravity O, a total of 2 locations with a distance of 0.25L2 from the center of gravity O in the horizontal direction, a total of 2 locations with a distance of 0.45L1 from the center of gravity O in the vertical direction, and a distance from the center of gravity O in the horizontal direction by 0.45L2 2 parts in total. The thickness direction of the target material: form a cross-section through a line parallel to any one of the vertical L1 and the horizontal L2 in the virtual cross line. When one side is the horizontal L2, the cross-section is the vertical t (that is, the thickness of the above-mentioned target material is t ), a rectangle of horizontal L2, and for the measurement site, a total of 9 sites are set as the measurement site, that is, a total of 3 sites ( Referred to as point a, point X, point b), on the above-mentioned cross-section from point a toward the left and right sides with a distance of 0.45L2 in total, 2 points in total with a distance of 0.45L2 from the X point to the left and right sides, and from b The location is oriented to a total of 2 parts with a distance of 0.45L2 between the left and right sides. By suppressing the variation in the composition of the target material and suppressing the difference in the sputtering rate during film formation, the variation in the composition and thickness of the film after film formation can be suppressed. In addition, it is possible to suppress the contamination of particles caused by minute protrusions generated by differences in sputtering rates.

本發明之濺鍍靶材較佳為上述第一峰之微晶尺寸為400 Å以下。藉由使微晶尺寸變小,可形成均質之薄膜。In the sputtering target of the present invention, the crystallite size of the first peak is preferably 400 Å or less. By reducing the crystallite size, a homogeneous thin film can be formed.

本發明之濺鍍靶材較佳為上述第2元素之含有率為3~70原子%。關於所成膜之膜之組成,在耐腐蝕性提高之同時可確保對於EUV所要滿足之反射率。In the sputtering target of the present invention, the content of the second element is preferably 3 to 70 atomic %. Regarding the composition of the film to be formed, the reflectance required for EUV can be secured while the corrosion resistance is improved.

本發明之濺鍍靶材較佳為氧含量為500 ppm以下。藉由抑制氧與第2元素鍵結而在濺鍍靶材內形成第2元素之氧化物,可抑制第2元素之氧化物所造成之異常放電,藉此可抑制顆粒之產生。The sputtering target of the present invention preferably has an oxygen content of 500 ppm or less. By suppressing the bond between oxygen and the second element to form the oxide of the second element in the sputtering target, abnormal discharge caused by the oxide of the second element can be suppressed, thereby suppressing the generation of particles.

本發明之濺鍍靶材較佳為碳含量為200 ppm以下。藉由抑制碳與第2元素鍵結而在濺鍍靶材內形成第2元素之碳化物,可抑制第2元素之碳化物所造成之異常放電,藉此可抑制顆粒之產生。The sputtering target of the present invention preferably has a carbon content of 200 ppm or less. By suppressing the bonding of carbon and the second element to form carbides of the second element in the sputtering target, abnormal discharge caused by the carbides of the second element can be suppressed, thereby suppressing the generation of particles.

本發明之濺鍍靶材之製造方法之特徵在於包括:準備步驟,其係準備上述第1元素與上述第2元素為特定元素比之原料;霧化步驟,其係於1×10-2 Pa以下之真空氛圍、含有0~4 vol%以下之氫氣之氮氣氛圍或者含有0~4 vol%以下之氫氣之惰性氣體氛圍下,使用上述原料藉由霧化法而獲得合金粉末;及燒結步驟,其係使用熱壓法(HP)、放電電漿燒結法(SPS)或熱均壓燒結法(HIP),於50 Pa以下之真空氛圍、含有0~4 vol%以下之氫氣之氮氣氛圍或者含有0~4 vol%以下之氫氣之惰性氣體氛圍下使上述合金粉末燒結而獲得燒結體;且藉由上述霧化法所獲得之合金粉末之最大長徑為500 μm以下。可抑制添加元素之氧化或碳化並且使該等分散於濺鍍靶材中,因此關於使用上述靶材進行成膜所得之膜之組成,可抑制顆粒之混入並且在膜之面內方向以及膜厚方向上均可獲得均勻之組成分佈。The method for producing a sputtering target of the present invention is characterized by comprising: a preparation step of preparing a raw material in which the first element and the second element are in a specific element ratio; an atomization step of 1×10 -2 Pa In the following vacuum atmosphere, a nitrogen atmosphere containing 0-4 vol% or less of hydrogen, or an inert gas atmosphere containing 0-4 vol% or less of hydrogen, the above-mentioned raw materials are used to obtain alloy powder by atomization; and the sintering step, It uses hot pressing method (HP), spark plasma sintering method (SPS) or hot isostatic pressing sintering method (HIP), in a vacuum atmosphere of 50 Pa or less, a nitrogen atmosphere containing 0-4 vol% or less of hydrogen, or a The sintered body is obtained by sintering the above-mentioned alloy powder in an inert gas atmosphere of 0-4 vol% or less of hydrogen; and the maximum long diameter of the alloy powder obtained by the above-mentioned atomization method is 500 μm or less. Oxidation or carbonization of the additive elements can be suppressed and dispersed in the sputtering target, so the composition of the film formed by using the above-mentioned target can suppress the mixing of particles, and the in-plane direction and film thickness of the film can be suppressed. A uniform composition distribution can be obtained in all directions.

本發明之濺鍍靶材之製造方法較佳為,在上述霧化步驟與上述燒結步驟之間進而包括:分級步驟,其係自藉由上述霧化法所獲得之上述合金粉末中去除最大長徑超過500 μm之粒子。於獲得燒結體之步驟中,可形成密度較高之濺鍍靶材,因此使用上述靶材進行成膜所得之膜之組成在膜之面內方向以及膜厚方向上均可獲得均勻之組成分佈。 [發明之效果]Preferably, the method for producing a sputtering target of the present invention further includes, between the atomization step and the sintering step, a classification step for removing the maximum length of the alloy powder obtained by the atomization method. Particles over 500 μm in diameter. In the step of obtaining the sintered body, a sputtering target with a high density can be formed, so the composition of the film obtained by using the above-mentioned target for film formation can be uniform in the in-plane direction and the film thickness direction of the film. . [Effect of invention]

本發明可提供一種濺鍍靶材及其製造方法,該濺鍍靶材係所成膜之膜之組成在膜之面內方向以及膜厚方向上均可獲得均勻之組成分佈。The present invention can provide a sputtering target material and a method for producing the same. The composition of the film formed by the sputtering target material can obtain uniform composition distribution in the in-plane direction and the film thickness direction of the film.

以下,示出本發明之實施方式來對本發明進行詳細說明,但本發明並不限定於該等記載內容進行解釋。只要發揮本發明之效果,便可對實施方式進行各種變化。Hereinafter, the present invention will be described in detail by showing the embodiments of the present invention, but the present invention is not limited to these descriptions and is not construed. Various changes can be made to the embodiment as long as the effects of the present invention are exhibited.

本實施方式之濺鍍靶材係包含釕作為第1元素,且包含選自硼、鋁、鈦、鋯、鉿、釩、鈮、鉭、鉻、鉬及鎢中之任一種作為第2元素之合金濺鍍靶材,且濺鍍靶材具有包含二相之分散粒子,該二相包含金屬間化合物相,該金屬間化合物相包含上述第1元素與上述第2元素之兩種元素;分散粒子之最大長徑為500 μm以下。關於濺鍍靶材中所存在之分散粒子,例如於濺鍍靶材為燒結體時,該分散粒子相當於燒結體之構成粒子。分散粒子具有複數個晶粒。The sputtering target material of this embodiment contains ruthenium as the first element, and contains any one selected from the group consisting of boron, aluminum, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, and tungsten as the second element. Alloy sputtering target, and the sputtering target has dispersed particles including two phases, the two phases include an intermetallic compound phase, and the intermetallic compound phase includes two elements of the above-mentioned first element and the above-mentioned second element; Dispersed particles The maximum long diameter is 500 μm or less. Regarding the dispersed particles present in the sputtering target, for example, when the sputtering target is a sintered body, the dispersed particles correspond to the constituent particles of the sintered body. The dispersed particles have a plurality of crystal grains.

分散粒子之最大長徑為500 μm以下,較佳為250 μm以下,更佳為200 μm以下,進而更佳為150 μm以下。若分散粒子之最大長徑大於500 μm,則在濺鍍靶材中分散粒子發生偏倚,根據濺鍍靶材之部位之不同而產生組成偏差。若使用產生了組成偏差之濺鍍靶材來進行成膜,則在膜之面內方向以及膜厚方向上亦產生組成偏差,因此較佳為使分散粒子之最大長徑為500 μm以下。此處,使最大長徑為500 μm以下意指不含長徑超過500 μm之粒子。再者,最大長徑之判定係以如下方式進行,即,在1200 μm×1500 μm之範圍內,根據SEM(scanning electron microscope,掃描式電子顯微鏡)影像解析,基於影像之尺度來測定最大分散粒子之一端至另一端之距離。The maximum major diameter of the dispersed particles is 500 μm or less, preferably 250 μm or less, more preferably 200 μm or less, and still more preferably 150 μm or less. If the maximum long diameter of the dispersed particles is larger than 500 μm, the dispersed particles will be biased in the sputtering target, and the composition will vary depending on the position of the sputtering target. When a film is formed using a sputtering target having a compositional variation, compositional variation also occurs in the in-plane direction and the film thickness direction of the film, so it is preferable that the maximum long diameter of the dispersed particles is 500 μm or less. Here, setting the maximum major diameter to 500 μm or less means that particles having a major diameter exceeding 500 μm are not contained. Furthermore, the determination of the maximum long diameter is carried out in the following manner, that is, in the range of 1200 μm×1500 μm, according to the image analysis of SEM (scanning electron microscope, scanning electron microscope), the largest dispersed particle is measured based on the scale of the image. The distance from one end to the other.

本實施方式之濺鍍靶材包含以下形態:二相為(1)金屬間化合物相與第1元素之金屬相即金屬釕相之組合、(2)兩種金屬間化合物相之組合、或(3)金屬間化合物相與第2元素之金屬相之組合。於本實施方式中,相之數量係以X射線繞射所鑑定之相進行判斷。又,形成於晶界之金屬間化合物排除在二相之對象之外。分散粒子具有與二相對應之兩種晶粒。The sputtering target of this embodiment includes the following forms: the two phases are (1) a combination of an intermetallic compound phase and a metal phase of the first element, that is, a metallic ruthenium phase, (2) a combination of two intermetallic compound phases, or (3) ) The combination of the intermetallic compound phase and the metal phase of the second element. In this embodiment, the number of phases is determined by the phases identified by X-ray diffraction. In addition, the intermetallic compound formed in the grain boundary is excluded from the object of the two phases. The dispersed particles have two kinds of grains corresponding to two.

晶界包含:分散粒子與該分散粒子所鄰接之分散粒子之交界、及晶粒與該晶粒所鄰接之晶粒之交界。The grain boundary includes: the boundary between the dispersed particle and the dispersed particle adjacent to the dispersed particle, and the boundary between the crystal grain and the crystal grain adjacent to the crystal grain.

例舉金屬間化合物之種類為Ru2 AE、RuAE及RuAE2 此三種之情況,對「二相為(1)金屬間化合物相與第1元素之金屬相即金屬釕相之組合」、「二相為(2)兩種金屬間化合物相之組合」、及「二相為(3)金屬間化合物相與第2元素之金屬相之組合」進行說明。於該情形時,所出現之相之形態有:僅金屬釕相之形態(其中,包含第2元素固溶於釕而成之固溶體);Ru相(其中,包含第2元素固溶於釕而成之固溶體)與Ru2 AE相、RuAE相及RuAE2 相中任一相之形態;僅Ru2 AE相之形態;Ru2 AE相與RuAE相之形態;Ru2 AE相與RuAE2 相之形態;僅RuAE相之形態;RuAE相與RuAE2 相之形態;僅RuAE2 相之形態;RuAE2 相、RuAE相及Ru2 AE相中之任一相與AE相(其中,包含釕固溶於第2元素而成之固溶體)之形態;以及僅第2元素之金屬相之形態(其中,包含釕固溶於第2元素而成之固溶體)。其中,所謂「二相為(1)金屬間化合物相與第1元素之金屬相即金屬釕相之組合」係指Ru相與Ru2 AE相、RuAE相、RuAE2 相中之任一相之形態。又,所謂「二相為(2)兩種金屬間化合物相之組合」係指Ru2 AE相與RuAE相之形態、Ru2 AE相與RuAE2 相之形態或RuAE相與RuAE2 相之形態。進而,所謂「二相為(3)金屬間化合物相與第2元素之金屬相之組合」係指RuAE2 相、RuAE相、Ru2 AE相中任一相與AE相之形態。於金屬間化合物之種類為兩種或四種以上之情形時,同樣可依據相同之想法來進行情況分類。For example, in the case where the types of intermetallic compounds are Ru 2 AE, RuAE and RuAE 2 , for "the two phases are (1) the combination of the intermetallic compound phase and the metal phase of the first element, that is, the metal ruthenium phase", "two phases" (2) Combination of two intermetallic compound phases" and "The two phases are (3) Combination of an intermetallic compound phase and a metal phase of the second element" will be described. In this case, the forms of the phases that appear are: a form of only metal ruthenium phase (which contains a solid solution in which the second element is dissolved in ruthenium); a Ru phase (which contains the second element in a solid solution in ruthenium). The form of Ru 2 AE phase, Ru AE phase and Ru AE 2 phase; the form of Ru 2 AE phase only; the form of Ru 2 AE phase and RuAE phase; the form of Ru 2 AE phase and Ru AE phase The form of RuAE 2 phase; the form of RuAE phase only; the form of RuAE phase and RuAE 2 phase; the form of RuAE 2 phase only; any one of RuAE 2 phase, RuAE phase and Ru 2 AE phase and AE phase (wherein, A form containing ruthenium in a solid solution of the second element); and a form of a metal phase containing only the second element (including a solid solution in which ruthenium is dissolved in the second element). Here, "two phases are (1) a combination of an intermetallic compound phase and a metal phase of the first element, that is, a metallic ruthenium phase" refers to the form of a Ru phase and any one of the Ru 2 AE phase, the RuAE phase, and the RuAE 2 phase. . In addition, "two phases are (2) a combination of two intermetallic compound phases" means the form of Ru 2 AE phase and RuAE phase, the form of Ru 2 AE phase and RuAE 2 phase, or the form of RuAE phase and RuAE 2 phase . Furthermore, "the two phases are (3) the combination of the intermetallic compound phase and the metal phase of the second element" refers to the form of any one of the RuAE 2 phase, the RuAE phase, and the Ru 2 AE phase and the AE phase. When the types of intermetallic compounds are two or four or more cases, the cases can also be classified according to the same idea.

出現二相之原因在於分散粒子中之組成不同之兩種晶粒。例舉金屬間化合物之種類為Ru2 AE、RuAE及RuAE2 此三種之情況進行說明。於「二相為(1)金屬間化合物相與第1元素之金屬相即金屬釕相之組合」時,分散粒子內存在Ru相之晶粒與Ru2 AE相、RuAE相及RuAE2 相中任一相之晶粒。又,所謂「二相為(2)兩種金屬間化合物相之組合」係指以下形態:分散粒子內存在Ru2 AE相之晶粒與RuAE相之晶粒之形態;分散粒子內存在Ru2 AE相之晶粒與RuAE2 相之晶粒之形態;或者分散粒子內存在RuAE相之晶粒與RuAE2 相之晶粒之形態。進而,所謂「二相為(3)金屬間化合物相與第2元素之金屬相之組合」係指分散粒子內存在RuAE2 相、RuAE相及Ru2 AE相中之任一相之晶粒與AE相之晶粒之形態。於金屬間化合物之種類為兩種或四種以上之情形時,同樣可依據相同之想法進行情況分類。The reason for the appearance of two phases is the two kinds of crystallites with different compositions in the dispersed particles. The case where the types of the intermetallic compounds are Ru 2 AE, RuAE, and RuAE 2 is exemplified for description. When "the two phases are (1) the combination of the intermetallic compound phase and the metal phase of the first element, that is, the metal ruthenium phase", any of the Ru phase crystal grains and the Ru 2 AE phase, the RuAE phase and the RuAE 2 phase exist in the dispersed particles. A phase grain. In addition, "two phases are (2) a combination of two intermetallic compound phases" refers to the following forms: the crystal grains of Ru 2 AE phase and the crystal grains of RuAE phase exist in the dispersed particles; Ru 2 exists in the dispersed particles. The grains of the AE phase and the grains of the RuAE 2 phase; or the grains of the RuAE phase and the grains of the RuAE 2 phase in the dispersed particles. Further, "the two phases are (3) the combination of the intermetallic compound phase and the metal phase of the second element" means that the crystal grains of any one of the RuAE 2 phase, the RuAE phase and the Ru 2 AE phase exist in the dispersed particles and the The shape of the grains of the AE phase. When the types of intermetallic compounds are two or four or more cases, the cases can also be classified according to the same idea.

本實施方式之濺鍍靶材係包含釕作為第1元素,且包含選自硼、鋁、鈦、鋯、鉿、釩、鈮、鉭、鉻、鉬及鎢中之任一種作為第2元素之合金濺鍍靶材,且濺鍍靶材具有包含金屬間化合物相之分散粒子,該金屬間化合物相包含上述第1元素與上述第2元素之兩種元素;分散粒子之最大長徑為500 μm以下,在(條件1)或(條件2)下存在至少1處下述部位,該部位係濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度為第一峰之相對積分強度之60%以上。所謂第一峰,係指於X射線繞射光譜中以CuKα射線在2θ=20~90°之範圍內出現之源自第1元素與第2元素之合金之峰中高度最高之峰。所謂第二峰,係指於X射線繞射光譜中以CuKα射線在2θ=20~90°之範圍內出現之源自第1元素與第2元素之合金之峰中高度第二高之峰。 (條件1) 濺鍍面內方向:上述濺鍍靶材為中心O、半徑r之圓板狀靶材,且將測定部位設為下述共計9個部位,即,在以中心O為交點正交之虛擬十字線上,中心O之1個部位、與中心O相距0.45r之合計4個部位、以及與中心O相距0.9r之合計4個部位。 (條件2) 濺鍍面內方向:上述濺鍍靶材係縱長為L1且橫長為L2之長方形(其中,包括L1與L2相等之正方形;或者長方形包括將長度J、周長K之圓筒形側面展開後形成之長方形,於該形態下,L2與長度J對應,L1與周長K對應,且長度J與周長K之間,J>K、J=K或J<K之關係成立),且將測定部位設為下述共計9個部位,即,以重心O為交點正交之虛擬十字線與長方形之邊正交時,重心O之1個部位、在虛擬十字線上與重心O在縱向上相距0.25L1之合計2個部位、與重心O在橫向上相距0.25L2之合計2個部位、與重心O在縱向上相距0.45L1之合計2個部位、以及與重心O在橫向上相距0.45L2之合計2個部位。The sputtering target material of this embodiment contains ruthenium as the first element, and contains any one selected from the group consisting of boron, aluminum, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, and tungsten as the second element. Alloy sputtering target, and the sputtering target has dispersed particles containing an intermetallic compound phase, the intermetallic compound phase contains two elements of the above-mentioned first element and the above-mentioned second element; the maximum long diameter of the dispersed particles is 500 μm Hereinafter, under (Condition 1) or (Condition 2), there is at least one location which is the relative integral of the second peak obtained by X-ray diffraction of the sputtering target in the sputtering in-plane direction The intensity is more than 60% of the relative integrated intensity of the first peak. The first peak refers to the peak with the highest height among the peaks derived from the alloy of the first element and the second element which appear as CuKα rays in the range of 2θ=20 to 90° in the X-ray diffraction spectrum. The second peak refers to the peak with the second highest height among the peaks derived from the alloy of the first element and the second element which appear as CuKα rays in the range of 2θ=20 to 90° in the X-ray diffraction spectrum. (Condition 1) In-plane direction of sputtering: The sputtering target is a disk-shaped target with a center O and a radius r, and the measurement site is set to a total of 9 sites, that is, a virtual cross orthogonal to the center O as an intersection On the line, one site at the center O, a total of 4 sites at a distance of 0.45r from the center O, and a total of 4 sites at a distance of 0.9r from the center O. (Condition 2) In-plane direction of sputtering: the above-mentioned sputtering target is a rectangle with a vertical length L1 and a horizontal length L2 (including a square with equal L1 and L2; or a rectangle including a cylindrical side with a length J and a perimeter K developed The rectangle formed later, in this form, L2 corresponds to length J, L1 corresponds to perimeter K, and between length J and perimeter K, the relationship of J>K, J=K or J<K is established), and The measurement site is set to a total of 9 sites, that is, when a virtual cross line orthogonal to the center of gravity O is perpendicular to the sides of the rectangle, one site of the center of gravity O, on the virtual cross line, and the center of gravity O are in the longitudinal direction. A total of 2 locations with a distance of 0.25L1, a total of 2 locations with a distance of 0.25L2 from the center of gravity O in the horizontal direction, a total of 2 locations with a distance of 0.45L1 from the center of gravity O in the vertical direction, and a distance from the center of gravity O in the horizontal direction by 0.45L2 2 parts in total.

於X射線繞射中,在(條件1)或(條件2)下,9個部位之測定範圍分別較佳為10 mm×10 mm。關於判定濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度為第一峰之相對積分強度之60%以上,係按如下方式進行:基於藉由X射線繞射所獲得之曲線圖,篩選第一峰與第二峰,使用X射線繞射之波形解析軟體,算出第一峰之相對積分強度與第二峰之相對積分強度,判定第二峰之相對積分強度是否為第一峰之相對積分強度之60%以上。In X-ray diffraction, under (Condition 1) or (Condition 2), the measurement range of the nine parts is preferably 10 mm×10 mm, respectively. Regarding the determination that the relative integrated intensity of the second peak obtained by X-ray diffraction of the sputtering target in the sputtering in-plane direction is 60% or more of the relative integrated intensity of the first peak, it is carried out as follows: From the graph obtained by X-ray diffraction, screen the first peak and the second peak, and use the X-ray diffraction waveform analysis software to calculate the relative integrated intensity of the first peak and the relative integrated intensity of the second peak, and determine the relative integral of the second peak. Whether the intensity is more than 60% of the relative integrated intensity of the first peak.

濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度為第一峰之相對積分強度之60%以上,較佳為65%以上,更佳為70%以上。若在(條件1)或(條件2)下,X射線繞射下之第二峰之相對積分強度小於第一峰之相對積分強度之60%,則所成膜之膜厚會產生不均,因此較佳為使X射線繞射下之第二峰之相對積分強度成為第一峰之相對積分強度之60%以上。The relative integrated intensity of the second peak obtained by X-ray diffraction of the sputtering target in the sputtering surface direction is 60% or more, preferably 65% or more, more preferably 70% of the relative integrated intensity of the first peak. %above. Under (Condition 1) or (Condition 2), if the relative integrated intensity of the second peak under X-ray diffraction is less than 60% of the relative integrated intensity of the first peak, the film thickness of the formed film will be uneven, so it is relatively It is preferable that the relative integrated intensity of the second peak under X-ray diffraction be 60% or more of the relative integrated intensity of the first peak.

本實施方式之濺鍍靶材較佳為,在(條件1)或(條件2)下,存在40%以上之下述部位,該部位係濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度為第一峰之相對積分強度之60%以上;更佳為存在50%以上之該部位。藉由大量存在第二峰之相對積分強度與第一峰之相對積分強度之差較小之區域,而使組織之各向異性之程度變低,藉此於成膜時抑制濺鍍速率之差異,而可獲得均勻之膜厚。在(條件1)或(條件2)下,所謂「存在40%以上之下述部位,該部位係濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度為第一峰之相對積分強度之60%以上」係指如下情況:在(條件1)或(條件2)下,測定部位分別有9處時,分為「濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度為第一峰之相對積分強度之60%以上的部位」與「濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度未達第一峰之相對積分強度之60%的部位」,只要9個部位中存在4處以上之「濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度為第一峰之相對積分強度之60%以上之部位」,便滿足「存在40%以上之下述部位,該部位係濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度為第一峰之相對積分強度之60%以上」。In the sputtering target of the present embodiment, under (Condition 1) or (Condition 2), 40% or more of the following portion is preferably present, and this portion is the passage of the sputtering target in the in-plane direction of the sputtering surface. The relative integrated intensity of the second peak obtained by X-ray diffraction is more than 60% of the relative integrated intensity of the first peak; more preferably, there is more than 50% of the part. By the existence of a large number of regions where the difference between the relative integrated intensity of the second peak and the relative integrated intensity of the first peak is small, the degree of anisotropy of the structure is reduced, thereby suppressing the difference in sputtering rate during film formation, and A uniform film thickness can be obtained. Under (Condition 1) or (Condition 2), "there is 40% or more of the following portion, which is the second peak obtained by X-ray diffraction of the sputtering target in the sputtering surface direction. The relative integrated intensity is 60% or more of the relative integrated intensity of the first peak" means the following cases: under (Condition 1) or (Condition 2), when there are 9 measurement locations, respectively, it is classified into "sputtering target material and sputtering In the in-plane direction, the relative integrated intensity of the second peak obtained by X-ray diffraction is 60% or more of the relative integrated intensity of the first peak. The part where the relative integrated intensity of the second peak obtained by X-ray diffraction does not reach 60% of the relative integrated intensity of the first peak", as long as there are 4 or more out of 9 parts "the sputtering target is in the in-plane direction of the sputtering surface" The part where the relative integrated intensity of the second peak obtained by X-ray diffraction is more than 60% of the relative integrated intensity of the first peak”, which satisfies “there is more than 40% of the following parts, and this part is a sputtering target. The relative integrated intensity of the second peak obtained by X-ray diffraction in the sputtering in-plane direction is 60% or more of the relative integrated intensity of the first peak."

本實施方式之濺鍍靶材較佳為,(條件3)或(條件4)下之濺鍍靶材於濺鍍面內方向及靶材厚度方向上之組成與基準組成之差均處於±1.5%以內,基準組成係依據(條件3)或(條件4)所測得之共計18個部位之組成之平均值。 (條件3) 濺鍍面內方向:上述濺鍍靶材為中心O、半徑r之圓板狀靶材,且將測定部位設為下述共計9個部位,即,在以中心O為交點正交之虛擬十字線上,中心O之1個部位、與中心O相距0.45r之合計4個部位、以及與中心O相距0.9r之合計4個部位。 靶材厚度方向:形成通過虛擬十字線中任一條線之截面,該截面為縱t(即靶材之厚度為t)、橫2r之長方形,且對於測定部位,將下述共計9個部位設為測定地點,即,通過中心O之垂直交叉線上之中心X及上下與中心X相距0.45t之合計3個部位(稱為a地點、X地點、b地點)、在上述截面上自a地點朝向左右側邊間距0.9r之合計2個部位、自X地點朝向左右側邊間距0.9r之合計2個部位、以及自b地點朝向左右側邊間距0.9r之合計2個部位。 (條件4) 濺鍍面內方向:上述濺鍍靶材係縱長為L1且橫長為L2之長方形(其中,包括L1與L2相等之正方形;或者長方形包括將長度J、周長K之圓筒形側面展開後形成之長方形,於該形態下,L2與長度J對應,L1與周長K對應,且長度J與周長K之間,J>K、J=K或J<K之關係成立),且將測定部位設為下述共計9個部位,即,以重心O為交點正交之虛擬十字線與長方形之邊正交時,重心O之1個部位、在虛擬十字線上與重心O在縱向上相距0.25L1之合計2個部位、與重心O在橫向上相距0.25L2之合計2個部位、與重心O在縱向上相距0.45L1之合計2個部位、以及與重心O在橫向上相距0.45L2之合計2個部位。 靶材厚度方向:形成通過虛擬十字線中與縱L1及橫L2中之任一邊平行之線之截面,於一邊為橫L2之情形時,該截面為縱t(即上述靶材之厚度為t)、橫L2之長方形,且對於測定部位,將下述共計9個部位設為測定地點,即,通過重心O之垂直交叉線上之中心X及上下與中心X相距0.45t之合計3個部位(稱為a地點、X地點、b地點)、在上述截面上自a地點朝向左右側邊間距0.45L2之合計2個部位、自X地點朝向左右側邊間距0.45L2之合計2個部位、以及自b地點朝向左右側邊間距0.45L2之合計2個部位。In the sputtering target of the present embodiment, the difference between the composition of the sputtering target in (condition 3) or (condition 4) in the sputtering in-plane direction and in the thickness direction of the target and the reference composition is preferably ±1.5 Within %, the reference composition is the average value of the composition of a total of 18 parts measured according to (Condition 3) or (Condition 4). (Condition 3) In-plane direction of sputtering: The sputtering target is a disk-shaped target with a center O and a radius r, and the measurement site is set to a total of 9 sites, that is, a virtual cross orthogonal to the center O as an intersection On the line, one site at the center O, a total of 4 sites at a distance of 0.45r from the center O, and a total of 4 sites at a distance of 0.9r from the center O. The thickness direction of the target material: form a cross-section passing through any line in the virtual cross line, and the cross-section is a rectangle with a vertical t (that is, the thickness of the target is t) and a horizontal 2r, and for the measurement site, the following 9 sites in total are set. It is the measurement point, that is, the center X on the vertical intersecting line passing through the center O and the total of 3 points (called a point, X point, and b point) that are 0.45t away from the center X in the upper and lower sides. A total of 2 locations with a left and right side distance of 0.9r, a total of 2 locations from the X point to a left and right side distance of 0.9r, and a total of 2 locations from the b point to a left and right side distance of 0.9r. (Condition 4) In-plane direction of sputtering: the above-mentioned sputtering target is a rectangle with a vertical length L1 and a horizontal length L2 (including a square with equal L1 and L2; or a rectangle including a cylindrical side with a length J and a perimeter K developed The rectangle formed later, in this form, L2 corresponds to length J, L1 corresponds to perimeter K, and between length J and perimeter K, the relationship of J>K, J=K or J<K is established), and The measurement site is set to a total of 9 sites, that is, when a virtual cross line orthogonal to the center of gravity O is perpendicular to the sides of the rectangle, one site of the center of gravity O, on the virtual cross line, and the center of gravity O are in the longitudinal direction. A total of 2 locations with a distance of 0.25L1, a total of 2 locations with a distance of 0.25L2 from the center of gravity O in the horizontal direction, a total of 2 locations with a distance of 0.45L1 from the center of gravity O in the vertical direction, and a distance from the center of gravity O in the horizontal direction by 0.45L2 2 parts in total. The thickness direction of the target material: form a cross-section through a line parallel to any one of the vertical L1 and the horizontal L2 in the virtual cross line. When one side is the horizontal L2, the cross-section is the vertical t (that is, the thickness of the above-mentioned target material is t ), a rectangle of horizontal L2, and for the measurement site, a total of 9 sites are set as the measurement site, that is, a total of 3 sites ( Referred to as point a, point X, point b), on the above-mentioned cross-section from point a toward the left and right sides with a distance of 0.45L2 in total, 2 points in total with a distance of 0.45L2 from the X point to the left and right sides, and from b The location is oriented to a total of 2 parts with a distance of 0.45L2 between the left and right sides.

本實施方式之濺鍍靶材較佳為,(條件3)或(條件4)下之上述濺鍍靶材於濺鍍面內方向及靶材厚度方向上之組成與基準組成之差均處於±1.5%以內,更佳為±1.25%以內,進而更佳為±1%以內。基準組成係依據(條件3)或(條件4)所測得之共計18個部位之組成之平均值。若與基準組成之差大於±1.5%,則組成偏差會根據濺鍍靶材之部位之不同而變大,因此若使用產生了組成偏差之濺鍍靶材進行成膜,則在膜之面內方向以及膜厚方向上亦產生組成偏差,因此較佳為使濺鍍靶材於濺鍍面內方向及靶材厚度方向上之組成與基準組成之差均成為±1.5%以內。In the sputtering target of the present embodiment, the difference between the composition of the sputtering target in (condition 3) or (condition 4) in the sputtering in-plane direction and in the thickness direction of the target and the reference composition is preferably within ± Within 1.5%, more preferably within ±1.25%, and still more preferably within ±1%. The reference composition is the average value of the composition of a total of 18 parts measured according to (condition 3) or (condition 4). If the difference from the standard composition is more than ±1.5%, the compositional deviation will increase depending on the position of the sputtering target. Therefore, when a film is formed using a sputtering target having a compositional deviation, the surface of the film will be Since the composition varies in the direction and the film thickness direction, it is preferable that the difference between the composition of the sputtering target in the sputtering in-plane direction and the thickness direction of the target and the reference composition is within ±1.5%.

關於組成,在(條件3)或(條件4)下,9個部位之測定範圍分別較佳為700 μm×900 μm。Regarding the composition, in (Condition 3) or (Condition 4), the measurement range of the nine sites is preferably 700 μm×900 μm, respectively.

圖1係表示圓板狀靶材於濺鍍面內方向上之測定部位(以下,亦簡稱為測定部位)之概略圖,參照圖1對(條件1)及(條件3)之濺鍍靶材於濺鍍面內方向上之測定部位進行說明。於圓板狀靶材之情形時,半徑較佳為25~225 mm,更佳為50~200 mm。靶材之厚度較佳為3~30 mm,更佳為5~26 mm。於本實施方式中,可期待對於大型靶材有更佳之效果。FIG. 1 is a schematic diagram showing a measurement site (hereinafter, also simply referred to as a measurement site) of a disk-shaped target in the in-plane direction of sputtering. Referring to FIG. 1 , the sputtering targets of (Condition 1) and (Condition 3) The measurement site in the sputtering in-plane direction will be described. In the case of a disk-shaped target, the radius is preferably 25-225 mm, more preferably 50-200 mm. The thickness of the target material is preferably 3-30 mm, more preferably 5-26 mm. In this embodiment, a better effect can be expected for a large target.

圖1中,濺鍍靶材200係中心O、半徑r之圓板狀靶材。測定部位設為下述共計9個部位,即,在以中心O為交點正交之虛擬十字線(L)上,中心O之1個部位(S1)、與中心O相距0.45r之合計4個部位(S3、S5、S6及S8)、以及與中心O相距0.9r之合計4個部位(S2、S4、S7及S9)。In FIG. 1, the sputtering target 200 is a disk-shaped target with a center O and a radius r. The measurement sites are set to a total of 9 sites, that is, one site (S1) of the center O, and a total of 4 sites that are 0.45r away from the center O on the virtual cross line (L) orthogonal to the center O as the intersection point. Parts (S3, S5, S6 and S8), and a total of four parts (S2, S4, S7 and S9) at a distance of 0.9r from the center O.

圖2係表示圖1之B-B截面所示之圓板狀靶材於靶材厚度方向上之測定部位的概略圖,參照圖2,對(條件3)之濺鍍靶材於靶材厚度方向上之測定部位進行說明。FIG. 2 is a schematic view showing the measurement position of the disk-shaped target in the target thickness direction shown in the BB cross section of FIG. 1 . Referring to FIG. 2 , the sputtering target of (Condition 3) is in the target thickness direction. The measurement site will be described.

圖2中,圖1之B-B截面係縱t(即靶材之厚度為t)、橫2r之長方形。並且,對於測定部位,將下述共計9個部位設為測定地點,即,通過圖1中所示之中心O之垂直交叉線上之中心X(C1)及上下與中心X相距0.45t之合計3個部位(稱為a地點(C4)、X地點(C1)、b地點(C5))、在上述截面上自a地點朝向左右側邊間距0.9r之合計2個部位(C6、C7)、自X地點朝向左右側邊間距0.9r之合計2個部位(C2、C3)、以及自b地點朝向左右側邊間距0.9r之合計2個部位(C8、C9)。In FIG. 2, the section B-B in FIG. 1 is a rectangle with a vertical t (that is, the thickness of the target is t) and a horizontal 2r. In addition, as for the measurement site, a total of 9 sites, that is, the center X (C1) on the vertical intersecting line passing through the center O shown in FIG. (called a point (C4), X point (C1), b point (C5)), a total of 2 points (C6, C7) with a distance of 0.9r from point a to the left and right sides on the above cross section (C6, C7), A total of 2 sites (C2, C3) with a left and right side spacing of 0.9r from the point X, and a total of 2 sites (C8, C9) with a left and right side spacing of 0.9r from the b point.

圖3係表示正方形之板狀靶材於濺鍍面內方向上之測定部位之概略圖,參照圖3,對(條件2)及(條件4)之濺鍍靶材於濺鍍面內方向上之測定部位進行說明。於長方形或正方形靶材之情形時,縱長及橫長較佳為50~450 mm,更佳為100~400 mm。靶材之厚度較佳為3~30 mm,更佳為5~26 mm。於本實施方式中,可期待對於大型靶材有更佳之效果。FIG. 3 is a schematic view showing the measurement position of the square plate-shaped target in the sputtering in-plane direction. Referring to FIG. 3 , the sputtering targets of (Condition 2) and (Condition 4) are in the sputtering in-plane direction. The measurement site will be described. In the case of a rectangular or square target, the vertical and horizontal lengths are preferably 50 to 450 mm, more preferably 100 to 400 mm. The thickness of the target material is preferably 3-30 mm, more preferably 5-26 mm. In this embodiment, a better effect can be expected for a large target.

濺鍍靶材300係縱長為L1且橫長為L2之長方形(其中,包括L1與L2相等之正方形)之靶材,於圖3中示出了濺鍍靶材300為L1=L2之形態。測定部位設為下述共計9個部位,即,以重心O為交點正交之虛擬十字線(Q)與長方形(或正方形)之邊正交時,重心O之1個部位(P1)、在虛擬十字線上與重心O在縱向上相距0.25L1之合計2個部位(P6、P8)、與重心O在橫向上相距0.25L2之合計2個部位(P3、P5)、與重心O在縱向上相距0.45L1之合計2個部位(P7、P9)、以及與重心O在橫向上相距0.45L2之合計2個部位(P2、P4)。再者,於濺鍍靶材為長方形之情形時,不論邊長如何,可適當選擇L1、L2。The sputtering target 300 is a rectangular target with a vertical length L1 and a horizontal length L2 (including a square where L1 and L2 are equal). In FIG. 3 , the sputtering target 300 is shown in the form of L1=L2 . The measurement site is set to a total of 9 sites, that is, when the virtual cross (Q) orthogonal to the center of gravity O is perpendicular to the side of the rectangle (or square), one site (P1) of the center of gravity O, on the The virtual reticle and the center of gravity O are 0.25L1 apart in the vertical direction (P6, P8), and the total 2 parts (P3, P5) are 0.25L2 away from the center of gravity O in the horizontal direction, and the center of gravity O is vertically separated A total of 2 sites (P7, P9) of 0.45L1, and a total of 2 sites (P2, P4) separated from the center of gravity O by 0.45L2 in the lateral direction. Furthermore, when the sputtering target is a rectangle, L1 and L2 can be appropriately selected regardless of the side length.

圖4係表示圖3之C-C截面所示之正方形之板狀靶材於靶材厚度方向上之測定部位的概略圖,參照圖4,對(條件4)之濺鍍靶材於靶材厚度方向上之測定部位進行說明。FIG. 4 is a schematic diagram showing the measurement position of the square plate-shaped target in the target thickness direction shown in the CC cross section of FIG. 3 . Referring to FIG. 4 , the sputtering target of (Condition 4) is in the target thickness direction. The measurement site above will be described.

圖4中,圖3之C-C截面形成了通過與橫邊平行之線之截面,該截面為縱t(即上述靶材之厚度為t)、橫L2之長方形,且對於測定部位,將下述共計9個部位設為測定地點,即,通過重心O之垂直交叉線上之中心X及上下與中心X相距0.45t之合計3個部位(稱為a地點(D4)、X地點(D1)、b地點(D5))、在上述截面上自a地點朝向左右側邊間距0.45L2之合計2個部位(D6、D7)、自X地點朝向左右側邊間距0.45L2之合計2個部位(D2、D3)、以及自b地點朝向左右側邊間距0.45L2之合計2個部位(D8、D9)。In FIG. 4, the CC cross section of FIG. 3 is a cross section passing through a line parallel to the horizontal side, and the cross section is a rectangle with a vertical t (that is, the thickness of the target material is t) and a horizontal L2, and for the measurement site, the following A total of 9 points are set as measurement points, that is, a total of 3 points (called a point (D4), X point (D1), b Point (D5)), on the above cross-section from point a to the left and right sides with a distance of 0.45L2 in total (D6, D7), from the X point to a total of 2 points with a left and right side distance of 0.45L2 (D2, D3 ), and a total of 2 parts (D8, D9) with a distance of 0.45L2 from the point b to the left and right sides.

(圓筒形狀之濺鍍靶材) 圖5係用以對圓筒形狀靶材之測定部位進行說明之概念圖。於濺鍍靶材為圓筒形狀之情形時,圓筒之側面為濺鍍面,展開圖成為長方形(包括正方形),因此關於(條件2)或(條件4),可認為與圖3及圖4之情況相同。若為長方形,則包含將長度J、周長K之圓筒形側面展開而成之長方形,於該形態下,L2與長度J對應,L1與周長K對應,且長度J與周長K之間,J>K、J=K或J<K之關係成立。圖5中,在濺鍍靶材400為高度(長度)J、主體之周長K之圓筒形狀時,考慮E-E截面、及該截面成為兩端之D-D展開面。首先,關於靶材厚度方向上之測定部位,在E-E截面中認為與圖4相同。即,認為圓筒材之高度J與圖4之L2對應,圓筒材之厚度與圖4之厚度t對應而設定測定部位。又,關於濺鍍面內方向上之測定部位,在D-D展開面中認為與圖3相同。即,認為圓筒材之高度J與圖3之L2對應,圓筒材之主體之周長K與圖3之L1對應而設定測定部位。若為圓筒形狀靶材,則圓筒之體周之長度較佳為100~350 mm,更佳為150~300 mm。圓筒之長度較佳為300~3000 mm,更佳為500~2000 mm。靶材之厚度較佳為3~30 mm,更佳為5~26 mm。於本實施方式中,可期待對於大型靶材有更佳之效果。(Cylinder-shaped sputtering target) FIG. 5 is a conceptual diagram for explaining the measurement site of the cylindrical target. When the sputtering target is in the shape of a cylinder, the side surface of the cylinder is the sputtering surface, and the developed view is a rectangle (including a square), so about (Condition 2) or (Condition 4), it can be considered that it is the same as FIG. 3 and FIG. 3 . 4 is the same. If it is a rectangle, it includes a rectangle formed by unfolding the cylindrical sides of length J and perimeter K. In this form, L2 corresponds to length J, L1 corresponds to perimeter K, and the difference between length J and perimeter K is , the relationship of J>K, J=K or J<K is established. In FIG. 5 , when the sputtering target 400 has a cylindrical shape with a height (length) J and a perimeter K of the main body, the E-E cross section and the D-D development plane at both ends are considered. First, the measurement site in the thickness direction of the target material is considered to be the same as in FIG. 4 in the E-E cross section. That is, it is considered that the height J of the cylindrical material corresponds to L2 in FIG. 4 , and the thickness of the cylindrical material corresponds to the thickness t in FIG. 4 , and the measurement site is set. In addition, regarding the measurement site|part in the sputtering in-plane direction, it is considered that it is the same as that of FIG. 3 in the D-D development plane. That is, it is assumed that the height J of the cylindrical material corresponds to L2 in FIG. 3 , and the circumference K of the main body of the cylindrical material corresponds to L1 in FIG. 3 , and the measurement site is set. In the case of a cylindrical target, the length of the circumference of the cylinder is preferably 100 to 350 mm, more preferably 150 to 300 mm. The length of the cylinder is preferably 300-3000 mm, more preferably 500-2000 mm. The thickness of the target material is preferably 3-30 mm, more preferably 5-26 mm. In this embodiment, a better effect can be expected for a large target.

本實施方式之濺鍍靶材較佳為第一峰之微晶尺寸為400 Å以下,更佳為350 Å以下,進而較佳為300 Å以下。若第一峰之微晶尺寸大於400 Å,則微晶之配向發生偏倚,因此濺鍍速率會根據部位之不同而產生差異,而產生膜厚之差,因此較佳為使第一峰之微晶尺寸成為400 Å以下。微晶尺寸之測定方法係使用X射線繞射之波形解析軟體而測定微晶尺寸。In the sputtering target of the present embodiment, the crystallite size of the first peak is preferably 400 Å or less, more preferably 350 Å or less, and still more preferably 300 Å or less. If the crystallite size of the first peak is larger than 400 Å, the alignment of crystallites will be biased, so the sputtering rate will vary according to different parts, resulting in a difference in film thickness. Therefore, it is better to make the crystallite size of the first peak. become below 400 Å. The measurement method of the crystallite size is to measure the crystallite size using the waveform analysis software of X-ray diffraction.

本實施方式之濺鍍靶材較佳為第2元素之含有率為3~70原子%,更佳為5~65原子%,進而較佳為10~60原子%。若含有率小於3原子%,則於使用靶材而形成薄膜時膜之反射率無法獲得提高,若含有率多於70原子%,則釕較少,因此導致耐化學品性降低,即便使用靶材進行成膜亦難以使用膜,因此較佳為使含有率成為3~70原子%。In the sputtering target of the present embodiment, the content of the second element is preferably 3 to 70 atomic %, more preferably 5 to 65 atomic %, and still more preferably 10 to 60 atomic %. If the content is less than 3 atomic %, the reflectance of the film cannot be improved when a target is used to form a thin film, and if the content is more than 70 atomic %, there will be less ruthenium, which leads to a decrease in chemical resistance, even if the target is used Since it is difficult to use a film even if the material is formed into a film, the content is preferably 3 to 70 atomic %.

硼之含有率較佳為25~65原子%,更佳為30~60原子%。鋁之含有率較佳為20~60原子%,更佳為30~55原子%。鈦之含有率較佳為10~65原子%,更佳為25~50原子%。鋯之含有率較佳為15~65原子%,更佳為20~50原子%。鉿之含有率較佳為15~65原子%,更佳為20~50原子%。釩之含有率較佳為35~65原子%,更佳為40~60原子%。鈮之含有率較佳為15~60原子%,更佳為20~50原子%。鉭之含有率較佳為10~65原子%,更佳為25~40原子%。鉻之含有率較佳為30~65原子%,更佳為40~60原子%。鉬之含有率較佳為25~65原子%,更佳為30~60原子%。鎢之含有率較佳為10~65原子%,更佳為15~60原子%。The content of boron is preferably 25 to 65 atomic %, more preferably 30 to 60 atomic %. The content of aluminum is preferably 20 to 60 atomic %, more preferably 30 to 55 atomic %. The content of titanium is preferably 10 to 65 atomic %, more preferably 25 to 50 atomic %. The content of zirconium is preferably 15 to 65 atomic %, more preferably 20 to 50 atomic %. The content of hafnium is preferably 15 to 65 atomic %, more preferably 20 to 50 atomic %. The content of vanadium is preferably 35 to 65 atomic %, more preferably 40 to 60 atomic %. The content of niobium is preferably 15 to 60 atomic %, more preferably 20 to 50 atomic %. The content of tantalum is preferably 10 to 65 atomic %, more preferably 25 to 40 atomic %. The content of chromium is preferably 30 to 65 atomic %, more preferably 40 to 60 atomic %. The molybdenum content is preferably 25 to 65 atomic %, more preferably 30 to 60 atomic %. The content of tungsten is preferably 10 to 65 atomic %, more preferably 15 to 60 atomic %.

本實施方式之濺鍍靶材較佳為氧含量為500 ppm以下,更佳為400 ppm以下,進而更佳為300 ppm以下。若氧含量多於500 ppm,則氧與靶材內之添加成分鍵結而形成氧化物,於使用靶材而形成薄膜時顆粒混入至膜中,或者濺鍍速率根據部位不同而不同,從而產生膜厚不均,因此較佳為使氧成為500 ppm以下。The sputtering target of the present embodiment preferably has an oxygen content of 500 ppm or less, more preferably 400 ppm or less, and still more preferably 300 ppm or less. If the oxygen content is more than 500 ppm, oxygen bonds with the added components in the target to form oxides, particles are mixed into the film when the target is used to form a thin film, or the sputtering rate varies depending on the location, resulting in Since the film thickness is uneven, the oxygen content is preferably 500 ppm or less.

本實施方式之濺鍍靶材較佳為碳含量為200 ppm以下,更佳為150 ppm以下,進而更佳為100 ppm以下。若碳含量多於200 ppm,則碳與靶材內之添加成分鍵結而形成碳化物,於使用靶材而形成薄膜時顆粒混入至膜中,或者濺鍍速率根據部位不同而不同,從而產生膜厚不均,因此較佳為使碳成為200 ppm以下。The sputtering target of the present embodiment preferably has a carbon content of 200 ppm or less, more preferably 150 ppm or less, and still more preferably 100 ppm or less. If the carbon content is more than 200 ppm, the carbon bonds with the added components in the target to form carbides, particles are mixed into the film when the target is used to form a thin film, or the sputtering rate varies depending on the location, resulting in Since the film thickness is uneven, it is preferable to make carbon 200 ppm or less.

本實施方式之濺鍍靶材之填充率較佳為80%以上,更佳為95%以上,進而更佳為98%以上。藉由使填充率變高,可製成空隙較少之濺鍍靶材,於使用該濺鍍靶材進行成膜時,可抑制顆粒之混入,並且濺鍍速率根據部位不同而不同之情況較少,因此可形成膜厚偏差及組成偏差較小之薄膜。於本實施方式中,藉由將分散粒子之最大長徑設為500 μm以下,可製成此種高填充率之濺鍍靶材。The filling rate of the sputtering target of the present embodiment is preferably 80% or more, more preferably 95% or more, and still more preferably 98% or more. By increasing the filling rate, a sputtering target with fewer voids can be produced. When the sputtering target is used for film formation, the mixing of particles can be suppressed, and the sputtering rate varies depending on the location. Therefore, it is possible to form a thin film with less variation in film thickness and composition. In the present embodiment, by setting the maximum major axis of the dispersed particles to be 500 μm or less, a sputtering target with such a high filling rate can be obtained.

對本實施方式之濺鍍靶材之製造方法進行說明。本實施方式之濺鍍靶材之製造方法係包含釕作為第1元素,且包含選自硼、鋁、鈦、鋯、鉿、釩、鈮、鉭、鉻、鉬及鎢中之任一種作為第2元素的合金濺鍍靶材之製造方法,且包括:準備步驟(第1步驟),其係準備第1元素與第2元素為特定元素比之原料;霧化步驟(第2步驟),其係於1×10-2 Pa以下之真空氛圍、含有0~4 vol%以下之氫氣之氮氣氛圍或者含有0~4 vol%以下之氫氣之惰性氣體氛圍下,使用上述原料藉由霧化法而獲得合金粉末;及燒結步驟(第3步驟),其係使用熱壓法(HP)、放電電漿燒結法(SPS)或熱均壓燒結法(HIP),使合金粉末於50 Pa以下之真空氛圍、含有0~4 vol%以下之氫氣之氮氣氛圍或者含有0~4 vol%以下之氫氣之惰性氣體氛圍燒結而獲得燒結體;藉由霧化法所獲得之合金粉末之最大長徑為500 μm以下。The manufacturing method of the sputtering target of this embodiment is demonstrated. The manufacturing method of the sputtering target of the present embodiment includes ruthenium as the first element and any one selected from the group consisting of boron, aluminum, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, and tungsten as the first element. A method for manufacturing a 2-element alloy sputtering target, comprising: a preparation step (first step) of preparing a raw material in which the first element and the second element are in a specific element ratio; an atomization step (second step) of In a vacuum atmosphere below 1×10 -2 Pa, a nitrogen atmosphere containing 0-4 vol% or less hydrogen, or an inert gas atmosphere containing 0-4 vol% or less hydrogen, the above-mentioned raw materials are used by atomization. Obtaining alloy powder; and a sintering step (the third step), which is to use hot pressing (HP), spark plasma sintering (SPS) or hot isostatic pressing (HIP) to make the alloy powder in a vacuum below 50 Pa The sintered body is obtained by sintering in an atmosphere, a nitrogen atmosphere containing 0 to 4 vol% or less of hydrogen, or an inert gas atmosphere containing 0 to 4 vol% or less of hydrogen; the maximum long diameter of the alloy powder obtained by the atomization method is 500 μm or less.

[第1步驟(準備步驟)] 該步驟係製作在第2步驟中製造第1元素與第2元素之合金粉末時所使用之原料(以下亦簡稱為「原料」)之步驟。原料為釕-硼之合金原料、釕-鋁之合金原料、釕-鈦之合金原料、釕-鋯之合金原料、釕-鉿之合金原料、釕-釩之合金原料、釕-鈮之合金原料、釕-鉭之合金原料、釕-鉻之合金原料、釕-鉬之合金原料、或釕-鎢之合金原料。關於第1步驟中所製作之用以製造粉末之原料,可例示以下形態:(1A)分別準備合金靶材之構成元素之單金屬作為起始原材料,將其加以混合而作為原料之形態;(2A)準備組成與合金靶材相同之合金作為起始原材料,將其作為原料之形態;或者(3A)準備構成元素與合金靶材相同或缺少一部分且組成比與所需組成比存在偏差之合金、及為了調整成所需組成而調配之單金屬作為起始原材料,將其等加以混合而作為原料之形態。作為起始原材料,將釕與硼、釕與鋁、釕與鈦、釕與鋯、釕與鉿、釕與釩、釕與鈮、釕與鉭、釕與鉻、釕與鉬、或釕與鎢中之任一組投入至熔解裝置中進行熔解而製作原料。為了在熔解後不使雜質大量地混入至原料中,較佳為熔解裝置所使用之裝置或容器之材質亦使用雜質較少者。作為熔解法,可選擇能夠應對以下之熔解溫度之方法。作為熔解溫度,在1400~2400℃下對釕-硼之合金原料進行加熱,在1600~2400℃下對釕-鋁之合金原料進行加熱,在1700~2400℃下對釕-鈦之合金原料進行加熱,在1700~2400℃下對釕-鋯之合金原料進行加熱,在2000~2500℃下對釕-鉿之合金原料進行加熱,在1700~2400℃下對釕-釩之合金原料進行加熱,在1600~2400℃下對釕-鈮之合金原料進行加熱,在1900~2800℃下對釕-鉭之合金原料進行加熱,在1600~2400℃下對釕-鉻之合金原料進行加熱,在1900~2400℃下對釕-鉬之合金原料進行加熱,或者在2200~2900℃下對釕-鎢之合金原料進行加熱。作為熔解裝置內之氛圍,可設為真空度為1×10-2 Pa以下之真空氛圍、含有0~4 vol%以下之氫氣之氮氣氛圍或者含有0~4 vol%以下之氫氣之惰性氣體氛圍等。[First Step (Preparation Step)] This step is a step of preparing a raw material (hereinafter also simply referred to as a "raw material") used for producing the alloy powder of the first element and the second element in the second step. The raw materials are ruthenium-boron alloy raw materials, ruthenium-aluminum alloy raw materials, ruthenium-titanium alloy raw materials, ruthenium-zirconium alloy raw materials, ruthenium-hafnium alloy raw materials, ruthenium-vanadium alloy raw materials, ruthenium-niobium alloy raw materials , ruthenium-tantalum alloy raw materials, ruthenium-chromium alloy raw materials, ruthenium-molybdenum alloy raw materials, or ruthenium-tungsten alloy raw materials. As for the raw material for producing the powder produced in the first step, the following forms can be exemplified: (1A) A form in which a single metal constituting an alloy target is prepared separately as a starting material, and mixed to form a raw material; ( 2A) Prepare an alloy whose composition is the same as that of the alloy target as the starting material, and use it as the form of the raw material; or (3A) Prepare an alloy whose constituent elements are the same as or lack a part of the alloy target and whose composition ratio deviates from the desired composition ratio , and a single metal prepared in order to adjust to a desired composition as a starting material, and these are mixed and used as a form of a raw material. As starting materials, ruthenium and boron, ruthenium and aluminum, ruthenium and titanium, ruthenium and zirconium, ruthenium and hafnium, ruthenium and vanadium, ruthenium and niobium, ruthenium and tantalum, ruthenium and chromium, ruthenium and molybdenum, or ruthenium and tungsten Any one of the groups was put into a melting device and melted to produce a raw material. In order to prevent a large amount of impurities from being mixed into the raw material after melting, it is preferable that the material of the device or container used in the melting device also use a material with less impurities. As the melting method, a method that can cope with the following melting temperature can be selected. As the melting temperature, the ruthenium-boron alloy raw material is heated at 1400-2400°C, the ruthenium-aluminum alloy raw material is heated at 1600-2400°C, and the ruthenium-titanium alloy raw material is heated at 1700-2400°C. Heating, heating the ruthenium-zirconium alloy raw material at 1700-2400 ℃, heating the ruthenium-hafnium alloy raw material at 2000-2500 ℃, heating the ruthenium-vanadium alloy raw material at 1700-2400 ℃, The ruthenium-niobium alloy raw material is heated at 1600-2400 ℃, the ruthenium-tantalum alloy raw material is heated at 1900-2800 ℃, and the ruthenium-chromium alloy raw material is heated at 1600-2400 ℃. The ruthenium-molybdenum alloy raw material is heated at ~2400°C, or the ruthenium-tungsten alloy raw material is heated at 2200~2900°C. As the atmosphere in the melting device, a vacuum atmosphere with a degree of vacuum of 1×10 -2 Pa or less, a nitrogen atmosphere containing 0 to 4 vol% or less of hydrogen gas, or an inert gas atmosphere containing 0 to 4 vol% or less of hydrogen gas can be used Wait.

關於合金粉末之原料之形態,除了上述(1A)(2A)(3A)中所記載之三種原料形態以外,亦可為合金粒或合金塊,或者亦可為粉末、粒及塊之組合。粉末、粒及塊表現了粒徑之不同,但不論為哪一種,只要可在第2步驟之粉末製造裝置中使用,粒徑便無特別限制。具體而言,會於第2步驟之粉末製造裝置內使原料熔解,因此只要為能夠供給至粉末製造裝置之原料大小,便無特別限制。Regarding the form of the raw material of the alloy powder, in addition to the three raw material forms described in (1A) (2A) and (3A) above, alloy grains or alloy ingots may be used, or a combination of powder, grains and ingots may be used. The powder, granules, and lumps have different particle sizes, but the particle size is not particularly limited as long as it can be used in the powder manufacturing apparatus of the second step. Specifically, since the raw material is melted in the powder manufacturing apparatus of the second step, there is no particular limitation as long as the size of the raw material can be supplied to the powder manufacturing apparatus.

[第2步驟(霧化步驟)] 該步驟係製造第1元素與第2元素之合金粉末之步驟。第1元素與第2元素之合金粉末係釕-硼之合金粉末、釕-鋁之合金粉末、釕-鈦之合金粉末、釕-鋯之合金粉末、釕-鉿之合金粉末、釕-釩之合金粉末、釕-鈮之合金粉末、釕-鉭之合金粉末、釕-鉻之合金粉末、釕-鉬之合金粉末、或釕-鎢之合金粉末。將第1步驟中所製造之原料投入至粉末製造裝置中進行熔解而製成熔液後,向熔液吹送氣體,使熔液飛散並進行急冷凝固而製作粉末。為了在熔解後不使雜質大量地混入至第1元素與第2元素之合金粉末中,較佳為粉末製造裝置所使用之裝置或容器之材質亦使用雜質較少者。作為熔解法,可選擇能夠應對以下之熔解溫度之方法。作為熔解溫度,在1400~2400℃下對釕-硼之合金原料進行加熱,在1600~2400℃下對釕-鋁之合金原料進行加熱,在1700~2400℃對釕-鈦之合金原料進行加熱,在1700~2400℃下對釕-鋯之合金原料進行加熱,在2000~2500℃下對釕-鉿之合金原料進行加熱,在1700~2400℃下對釕-釩之合金原料進行加熱,在1600~2400℃下對釕-鈮之合金原料進行加熱,在1900~2800℃下對釕-鉭之合金原料進行加熱,在1600~2400℃下對釕-鉻之合金原料進行加熱,在1900~2400℃下對釕-鉬之合金原料進行加熱,或者在2200~2900℃下對釕-鎢之合金原料進行加熱。作為粉末製造裝置內之氛圍,可於真空度為1×10-2 Pa以下之真空氛圍、含有0~4 vol%以下之氫氣之氮氣氛圍或者含有0~4 vol%以下之氫氣之惰性氣體氛圍等下進行。作為吹送時之熔液之溫度,較佳為在「根據第1元素與第2元素之合金之種類為各自之熔點+100℃以上」下進行,更佳為在「根據第1元素與第2元素之合金之種類為各自之熔點+150~250℃」下進行。其原因在於,若溫度過高,則無法充分地進行造粒中之冷卻,而難以成為粉末,生產之效率欠佳。又,若溫度過低,則容易產生以下問題,即噴射時容易發生噴嘴堵塞。吹送時之氣體使用氮氣、氬氣等,但並不限於此。於合金粉末之情形時,相當於海島結構之島之析出粒徑有時會變小,在合金粉體之階段已可獲得該狀態,即便在燒結後或形成靶材時亦可維持該狀態,因此藉由經由本步驟來製作合金粉末,可抑制藉由熔解法而製作濺鍍靶材時所產生之包含大量添加物之相之產生,於使用經由本步驟所製作之合金粉末而製作濺鍍靶材後進行成膜時,可抑制與其他部位之濺鍍速率之差。經急冷之粉末成為第1步驟中所準備之原料中之第1元素與第2元素之元素比。此時,藉由霧化法所獲得之粉末之最大長徑為500 μm以下,較佳為400 μm以下,更佳為300 μm以下。若粉末之最大長徑大於500 μm,則即便進行第3步驟之燒結,密度亦不夠充分,於使用靶材來形成薄膜時,會混入顆粒,膜厚產生不均,因此較佳為使粉末之最大長徑成為500 μm以下。此處,使最大長徑成為500 μm以下意指不包含長徑超過500 μm之粒子。[Second Step (Atomization Step)] This step is a step of producing an alloy powder of the first element and the second element. The alloy powders of the first element and the second element are ruthenium-boron alloy powder, ruthenium-aluminum alloy powder, ruthenium-titanium alloy powder, ruthenium-zirconium alloy powder, ruthenium-hafnium alloy powder, ruthenium-vanadium alloy powder Alloy powder, ruthenium-niobium alloy powder, ruthenium-tantalum alloy powder, ruthenium-chromium alloy powder, ruthenium-molybdenum alloy powder, or ruthenium-tungsten alloy powder. After the raw material produced in the first step is put into a powder production apparatus and melted to form a melt, a gas is blown into the melt to disperse the melt, and the powder is quenched and solidified to produce a powder. In order to prevent a large amount of impurities from being mixed into the alloy powder of the first element and the second element after melting, it is preferable to use the material of the device or container used in the powder manufacturing apparatus with less impurities. As the melting method, a method that can cope with the following melting temperature can be selected. As the melting temperature, the ruthenium-boron alloy raw material is heated at 1400-2400°C, the ruthenium-aluminum alloy raw material is heated at 1600-2400°C, and the ruthenium-titanium alloy raw material is heated at 1700-2400°C , heating the ruthenium-zirconium alloy raw material at 1700-2400 ℃, heating the ruthenium-hafnium alloy raw material at 2000-2500 ℃, heating the ruthenium-vanadium alloy raw material at 1700-2400 ℃, Heating ruthenium-niobium alloy raw material at 1600~2400℃, heating ruthenium-tantalum alloy raw material at 1900~2800℃, heating ruthenium-chromium alloy raw material at 1600~2400℃, heating at 1900~2800℃ The ruthenium-molybdenum alloy raw material is heated at 2400°C, or the ruthenium-tungsten alloy raw material is heated at 2200-2900°C. As the atmosphere in the powder manufacturing apparatus, a vacuum atmosphere with a degree of vacuum of 1×10 -2 Pa or less, a nitrogen atmosphere containing 0 to 4 vol% or less of hydrogen gas, or an inert gas atmosphere containing 0 to 4 vol% or less of hydrogen gas can be used. Wait a minute. The temperature of the molten metal at the time of blowing is preferably "the melting point of each of the alloys of the first element and the second element + 100°C or more", more preferably "depending on the first element and the second element". The type of the alloy is the respective melting point + 150 ~ 250 ℃". The reason for this is that when the temperature is too high, cooling during granulation cannot be performed sufficiently, and it becomes difficult to form powder, resulting in poor production efficiency. In addition, when the temperature is too low, the problem that nozzle clogging is likely to occur at the time of injection is likely to occur. Although nitrogen gas, argon gas, etc. are used for the gas at the time of blowing, it is not limited to this. In the case of alloy powder, the precipitation particle size of islands equivalent to sea-island structure sometimes becomes smaller. This state can be obtained at the stage of alloy powder, and this state can be maintained even after sintering or when forming a target. Therefore, by producing the alloy powder through this step, it is possible to suppress the generation of a phase containing a large amount of additives, which is produced when the sputtering target is produced by the melting method. When the film is formed after the target, the difference in sputtering rate with other parts can be suppressed. The quenched powder becomes the element ratio of the first element and the second element in the raw material prepared in the first step. In this case, the maximum major axis of the powder obtained by the atomization method is 500 μm or less, preferably 400 μm or less, and more preferably 300 μm or less. If the maximum length diameter of the powder is larger than 500 μm, the density will not be sufficient even if the sintering in the third step is carried out. When a target is used to form a thin film, particles will be mixed in and the film thickness will be uneven. Therefore, it is preferable to make the powder The maximum major diameter is 500 μm or less. Here, setting the maximum major axis to 500 μm or less means that particles with a major axis exceeding 500 μm are not included.

本實施方式之濺鍍靶材之製造方法較佳為,在霧化步驟與燒結步驟之間進而包括:分級步驟,其係自藉由霧化法所獲得之合金粉末中去除最大長徑超過500 μm之粒子。藉由進行分級來調整粒徑,可在獲得燒結體之步驟中形成密度更高之濺鍍靶材,因此使用上述靶材進行成膜所得之膜之組成在膜之面內方向以及膜厚方向上均可獲得均勻之組成分佈。Preferably, the manufacturing method of the sputtering target of the present embodiment further includes, between the atomization step and the sintering step: a classification step, which removes the maximum long diameter exceeding 500 from the alloy powder obtained by the atomization method. μm particles. By adjusting the particle size by classification, a sputtering target with a higher density can be formed in the step of obtaining the sintered body. Therefore, the composition of the film obtained by forming the film using the above target material is in the in-plane direction and the film thickness direction of the film. A uniform composition distribution can be obtained.

[第3步驟(燒結步驟)] 該步驟係由第2步驟中所獲得之粉末來獲得成為靶材之燒結體之步驟。作為燒結法,可藉由熱壓法(HP)、放電電漿燒結法(SPS)、或熱均壓燒結法(HIP)進行燒結。使用第2步驟中所獲得之第1元素與第2元素之合金粉末或者經分級步驟進行了分級之合金粉末來進行燒結。較佳為將上述所示之任一種粉末裝入至模具,以10~30 MPa之預加壓利用模具及衝頭等對粉末進行密封後進行燒結。此時,較佳為將燒結溫度設為1100~2000℃,加壓壓力較佳為設為40~196 MPa。燒結溫度更佳為如下所述:若為釕-硼之合金粉末則為1150~1300℃,若為釕-鋁之合金粉末則為1150~1500℃,若為釕-鈦之合金粉末則為1150~1600℃,若為釕-鋯之合金粉末則為1150~1300℃,若為釕-鉿之合金粉末則為1250~1400℃,若為釕-釩之合金粉末則為1250~1400℃,若為釕-鈮之合金粉末則為1150~1400℃,若為釕-鉭之合金粉末則為1400~1800℃,若為釕-鉻之合金粉末則為1100~1250℃,若為釕-鉬之合金粉末則為1400~1800℃,或者若為釕-鎢之合金粉末則為1500~2000℃。作為燒結裝置內之氛圍,可於真空度為50 Pa以下之真空氛圍、含有4 vol%以下之氫氣之氮氣氛圍或者含有4 vol%以下之氫氣之惰性氣體氛圍等下進行。氫氣較佳為包含0.1 vol%以上。[Step 3 (Sintering Step)] This step is a step of obtaining a sintered body to be a target from the powder obtained in the second step. As a sintering method, sintering can be performed by a hot pressing method (HP), a spark plasma sintering method (SPS), or a hot isostatic pressing method (HIP). Sintering is performed using the alloy powder of the first element and the second element obtained in the second step or the alloy powder classified by the classification step. Preferably, any one of the powders shown above is put into a mold, and the powder is sealed with a mold, a punch, etc. under a pre-pressure of 10 to 30 MPa, and then sintered. In this case, the sintering temperature is preferably 1100 to 2000° C., and the pressing pressure is preferably 40 to 196 MPa. The sintering temperature is more preferably as follows: 1150-1300°C for ruthenium-boron alloy powder, 1150-1500°C for ruthenium-aluminum alloy powder, and 1150°C for ruthenium-titanium alloy powder ~1600℃, 1150~1300℃ for ruthenium-zirconium alloy powder, 1250~1400℃ for ruthenium-hafnium alloy powder, 1250~1400℃ for ruthenium-vanadium alloy powder, if The temperature of ruthenium-niobium alloy powder is 1150~1400℃, the alloy powder of ruthenium-tantalum is 1400~1800℃, the alloy powder of ruthenium-chromium is 1100~1250℃, the alloy powder of ruthenium-molybdenum is 1100~1250℃ The temperature of the alloy powder is 1400 to 1800°C, or the temperature of the alloy powder of ruthenium-tungsten is 1500 to 2000°C. As the atmosphere in the sintering apparatus, it can be carried out in a vacuum atmosphere with a vacuum degree of 50 Pa or less, a nitrogen atmosphere containing 4 vol% or less of hydrogen, or an inert gas atmosphere containing 4 vol% or less of hydrogen. The hydrogen gas is preferably contained in an amount of 0.1 vol% or more.

藉由至少經由第1步驟至第3步驟,可抑制濺鍍靶材之面內方向及靶材之厚度方向上之組成偏差,可製作在形成薄膜時會產生影響之雜質之含量較少之濺鍍靶材。By going through at least the first step to the third step, the compositional variation in the in-plane direction of the sputtering target and the thickness direction of the target can be suppressed, and a sputtering can be produced with a small content of impurities that affect the formation of a thin film. Plated target.

於本實施方式中,作為(條件3)或(條件4)下之組成分析之方法,有能量色散型X射線光譜法(EDS)、高頻感應耦合電漿發射光譜分析法(ICP)或螢光X射線分析法(XRF)等,但較佳為基於EDS之組成分析。實施例 In the present embodiment, as the method of composition analysis under (Condition 3) or (Condition 4), there are energy dispersive X-ray spectroscopy (EDS), high frequency inductively coupled plasma emission spectrometry (ICP) or fluorescence spectroscopy. Optical X-ray analysis (XRF), etc., but preferably composition analysis based on EDS. Example

以下,示出實施例來更詳細地說明本發明,但本發明並不限定於實施例進行解釋。Hereinafter, although an Example is shown and this invention is demonstrated in detail, this invention is not limited to an Example, and should be interpreted.

(實施例1) 將純度3N5up之Ru原料與純度3N之Nb原料投入至粉末製造裝置中,繼而將粉末製造裝置內調整為5×10-3 Pa以下之真空氛圍,在1900℃之熔解溫度下使Ru原料與Nb原料熔解而製成熔液,繼而將氬氣吹送至熔液,使熔液飛散並進行急冷凝固而製作最大長徑為500 μm以下之Ru-20原子%Nb粉末(於該情形時,Ru為80原子%Ru,但省略了Ru之原子百分率之記載,以下亦同樣如此)。此處,最大長徑為500 μm以下之Ru-20原子%Nb粉末係藉由分級而進行了調整。然後,將Ru-20原子%Nb粉末填充至放電電漿燒結(以下亦稱為SPS燒結)用之碳模具中。繼而,以30 MPa之預加壓利用模具及衝頭等對合金粉末進行密封,將填充有合金粉末之模具設置於SPS裝置(型號:SPS-825;SPS SYNTEX公司製造)。並且,作為燒結條件,在燒結溫度為1250℃、加壓壓力為55 MPa、燒結裝置內之氛圍為20 Pa以下之真空氛圍之條件下實施燒結。使用研磨加工機、車床等對Ru-20原子%Nb燒結體進行加工,製作實施例1之Φ50.8 mm×5 mmt之Ru-20原子%Nb靶材。(Example 1) The Ru raw material with a purity of 3N5up and a Nb raw material with a purity of 3N were put into the powder manufacturing apparatus, and then the inside of the powder manufacturing apparatus was adjusted to a vacuum atmosphere of 5×10 -3 Pa or less, and the melting temperature was 1900°C. The Ru raw material and the Nb raw material are melted to obtain a molten liquid, and then argon gas is blown into the molten liquid, and the molten liquid is scattered and quenched and solidified to prepare Ru-20 atomic % Nb powder with a maximum long diameter of 500 μm or less (in this In this case, Ru is 80 atomic % Ru, but the description of the atomic percentage of Ru is omitted, and the same applies hereinafter). Here, the Ru-20 atomic % Nb powder having a maximum major diameter of 500 μm or less was adjusted by classification. Then, the Ru-20 atomic % Nb powder was filled into a carbon mold for spark plasma sintering (hereinafter also referred to as SPS sintering). Next, the alloy powder was sealed with a die, a punch, etc. under a pre-pressurization of 30 MPa, and the die filled with the alloy powder was set in an SPS apparatus (model: SPS-825; manufactured by SPS SYNTEX). In addition, as sintering conditions, sintering was performed under the conditions of a sintering temperature of 1250° C., a pressing pressure of 55 MPa, and an atmosphere in the sintering apparatus of a vacuum atmosphere of 20 Pa or less. The Ru-20 atomic % Nb sintered body was processed using a grinding machine, a lathe, or the like to prepare a Ru-20 atomic % Nb target of Φ50.8 mm×5 mmt of Example 1.

(比較例1) 於實施例1中,將氬氣吹送至熔液,使熔液飛散並進行急冷凝固而製作最大長徑為500 μm以下之Ru-20原子%Nb粉末,代替上述情況,將氬氣吹送至熔液,使熔液飛散並進行急冷凝固而製作最大長徑大於500 μm之Ru-20原子%Nb粉末,除此以外,藉由與實施例1相同之方式獲得Ru-20原子%Nb燒結體。此處,最大長徑大於500 μm之Ru-20原子%Nb粉末係藉由分級方式而進行了調整。欲使用研磨加工機對Ru-20原子%Nb燒結體進行加工,但在研磨加工中,板之外周產生缺漏,以缺漏為起點而使板發生龜裂,從而未能製作濺鍍靶材。(Comparative Example 1) In Example 1, argon gas was blown into the melt, the melt was scattered and quenched and solidified to produce Ru-20 atomic % Nb powder with a maximum major diameter of 500 μm or less. Instead of the above, argon gas was blown into the melt. A Ru-20 at % Nb sintered body was obtained in the same manner as in Example 1, except that the melt was scattered and quenched and solidified to produce Ru-20 at % Nb powder with a maximum major diameter greater than 500 μm. Here, the Ru-20 atomic % Nb powder whose maximum major diameter is larger than 500 μm is adjusted by classification. The Ru-20 at % Nb sintered body was tried to be processed using a polishing machine, but during the polishing process, a chipping occurred in the outer periphery of the plate, and the plate was cracked starting from the chipping, so that a sputtering target could not be produced.

(比較例2) 使用粒徑100 μm以下且純度3N5up之純Ru粉末、與粒徑100 μm以下且純度3N5up之Nb粉末,以成為Ru-20原子%Nb之方式調整各粉末之量後進行混合。然後,藉由與實施例相同之方式製作Ru-20原子%Nb燒結體。使用研磨加工機、車床等對燒結後之Ru-20原子%Nb燒結體進行加工,製作比較例2之Φ50.8 mm×5 mmt之Ru-20原子%Nb靶材。(Comparative Example 2) Using pure Ru powder with a particle size of 100 μm or less and a purity of 3N5up, and Nb powder with a particle size of 100 μm or less and a purity of 3N5up, the amount of each powder was adjusted so as to be Ru-20 atomic % Nb, and then mixed. Then, a Ru-20 atomic % Nb sintered body was produced in the same manner as in the Example. The Ru-20 atomic % Nb sintered body after sintering was processed using a grinding machine, a lathe, etc., to prepare a Ru-20 atomic % Nb target of Φ50.8 mm×5 mmt of Comparative Example 2.

(比較例3) 將純度3N5up之Ru原料與純度3N之Nb原料以成為Ru-20原子%Nb之方式進行稱量,在電弧熔煉裝置(ULVAC公司製造 AME-300型)中使之熔解而獲得60 mm見方×6 mm左右之經熔解之板。繼而嘗試著對該板進行機械加工而製作Φ50.8 mm×5 mmt之濺鍍靶材,但於研磨加工中,板之外周產生缺漏,於線放電加工之切割加工中,板發生龜裂,從而未能製作濺鍍靶材。(Comparative Example 3) The Ru raw material with a purity of 3N5up and a Nb raw material with a purity of 3N were weighed so as to be Ru-20 atomic % Nb, and were melted in an arc melting apparatus (AME-300 manufactured by ULVAC) to obtain a 60 mm square × 6 The melted plate of about mm. Then I tried to machine the plate to make a sputtering target of Φ50.8 mm×5 mmt. However, during the grinding process, the outer periphery of the plate was missing, and during the cutting process of the wire discharge machining, the plate was cracked. Consequently, a sputtering target could not be produced.

(SEM觀察下之分散粒子之最大長徑) 對於實施例1、比較例1及比較例2之靶材,使用電子顯微鏡(型號JSM-6010:JEOL公司製造)來測定1200 μm×1500 μm之SEM影像內之直接觀察下之分散粒子之長徑。將測定結果示於表1。觀察結果為,實施例1之分散粒子之最大長徑為250 μm,確認到濺鍍靶材中分散有分散粒子。另一方面,比較例1之分散粒子之最大長徑為984 μm。比較例2之分散粒子之最大長徑為80 μm。(Maximum long diameter of dispersed particles under SEM observation) For the targets of Example 1, Comparative Example 1 and Comparative Example 2, an electron microscope (model JSM-6010: manufactured by JEOL Corporation) was used to measure the long diameter of the dispersed particles under direct observation in the SEM image of 1200 μm×1500 μm . The measurement results are shown in Table 1. As a result of observation, the maximum major axis of the dispersed particles in Example 1 was 250 μm, and it was confirmed that the dispersed particles were dispersed in the sputtering target. On the other hand, the maximum major axis of the dispersed particles of Comparative Example 1 was 984 μm. The maximum major diameter of the dispersed particles of Comparative Example 2 was 80 μm.

[表1]    分散粒子之最大長徑[μm] 實施例1 250 比較例1 984 比較例2 80 [Table 1] Maximum diameter of dispersed particles [μm] Example 1 250 Comparative Example 1 984 Comparative Example 2 80

(藉由EDS進行之含有率調查) 對於實施例1及比較例2之靶材,藉由能量色散型X射線光譜法(EDS)對圖1之S1~S9之Nb之含有率及圖2之C1~C9之Nb之含有率進行組成分析。測定範圍設為700 μm×900 μm。將測定結果示於表2~表5。根據表2,實施例1中之S1~S9之Nb之含有率之平均值為19.95%,S1~S9各點之Nb之含有率與S1~S9之Nb之含有率之平均值之差,在實施例1中最大為0.41,最小為0.03。根據表2,實施例1中之C1~C9之Nb之含有率之平均值為20.04%,C1~C9各點之Nb之含有率與C1~C9之Nb之含有率之平均值之差,在實施例1中最大為0.52,最小為0.03。實施例1之靶材在濺鍍面內方向及靶材厚度方向之任一方向上,均為因位置之不同而產生之組成偏差較小。又,根據表3,實施例1中之S1~S9及C1~C9之Nb之含有率之平均值為19.99%,S1~S9及C1~C9各點之Nb之含有率與S1~S9及C1~C9之Nb之含有率之平均值之差,在實施例1中最大為0.47,最小為0.00。實施例1之靶材之各點之組成偏差較小,即,靶材之面內方向及厚度方向上之因位置之不同而產生之組成偏差較小。另一方面,根據表4,比較例2中之S1~S9之Nb之含有率之平均值為20.00%,S1~S9各點之Nb之含有率與S1~S9之Nb之含有率之平均值之差,在比較例2中最大為0.98,最小為0.25。根據表4,比較例2中之C1~C9之Nb之含有率之平均值為20.24%,C1~C9各點之Nb之含有率與C1~C9之Nb之含有率之平均值之差,在比較例2中最大為1.03,最小為0.06。比較例2之靶材在濺鍍面內方向及靶材厚度方向之任一方向上,均為因位置之不同而產生之組成偏差較小。又,根據表5,比較例2中之S1~S9及C1~C9Nb之含有率之平均值為20.12%,S1~S9及C1~C9各點之Nb之含有率與S1~S9及C1~C9之Nb之含有率之平均值之差,在比較例2中最大為1.10,最小為0.18。比較例2之靶材之各點之組成偏差較小,即,靶材之面內方向及厚度方向上之因位置之不同而產生之組成偏差較小。(Concentration survey by EDS) For the targets of Example 1 and Comparative Example 2, the Nb content of S1 to S9 in FIG. 1 and the Nb content of C1 to C9 in FIG. 2 were determined by energy dispersive X-ray spectroscopy (EDS). analyze. The measurement range was set to 700 μm×900 μm. The measurement results are shown in Tables 2 to 5. According to Table 2, the average value of the Nb content of S1 to S9 in Example 1 is 19.95%, and the difference between the Nb content of S1 to S9 and the average of the Nb content of S1 to S9 is in the In Example 1, the maximum value was 0.41, and the minimum value was 0.03. According to Table 2, the average value of the Nb content of C1 to C9 in Example 1 was 20.04%, and the difference between the Nb content of C1 to C9 and the average of the Nb content of C1 to C9 was 20.04%. In Example 1, the maximum value is 0.52, and the minimum value is 0.03. For the target of Example 1, in any direction of the sputtering in-plane direction and the thickness direction of the target, the compositional deviation caused by the difference in position was small. In addition, according to Table 3, the average value of the Nb content of S1 to S9 and C1 to C9 in Example 1 is 19.99%, and the Nb content of S1 to S9 and C1 to C9 is the same as that of S1 to S9 and C1. In Example 1, the difference between the average values of the Nb content of -C9 was 0.47 at the maximum and 0.00 at the minimum. The compositional deviation of each point of the target of Example 1 is small, that is, the compositional deviation caused by the difference in position in the in-plane direction and the thickness direction of the target is small. On the other hand, according to Table 4, the average value of the Nb content of S1 to S9 in Comparative Example 2 is 20.00%, and the average of the Nb content of S1 to S9 and the average of the Nb content of S1 to S9 The difference was 0.98 at maximum and 0.25 at minimum in Comparative Example 2. According to Table 4, the average value of the Nb content of C1 to C9 in Comparative Example 2 was 20.24%, and the difference between the Nb content of C1 to C9 and the average of the Nb content of C1 to C9 was 20.24%. In Comparative Example 2, the maximum value was 1.03, and the minimum value was 0.06. In the target of Comparative Example 2, the compositional deviation due to the difference in position was small in any direction of the sputtering in-plane direction and the thickness direction of the target. In addition, according to Table 5, the average value of the Nb content of S1 to S9 and C1 to C9 in Comparative Example 2 was 20.12%, and the Nb content of S1 to S9 and C1 to C9 at each point was the same as that of S1 to S9 and C1 to C9. The difference between the average values of the Nb contents was 1.10 at the maximum and 0.18 at the minimum in Comparative Example 2. In the target of Comparative Example 2, the compositional deviation of each point is small, that is, the compositional deviation due to the difference in position in the in-plane direction and the thickness direction of the target is small.

[表2] 濺鍍面內方向 測定點 S1 S2 S3 S4 S5 S6 S7 S8 S9 S1~S9之平均值:19.95   測定值 19.80 19.62 20.20 20.30 20.30 19.54 19.92 20.04 19.86   S1~S9與平均之差 -0.15 0.33 -0.25 -0.35 -0.35 0.41 0.03 -0.09 0.09   靶材厚度方向 測定點 C1 C2 C3 C4 C5 C6 C7 C8 C9 C1~C9平均值:20.04   測定值 19.99 19.66 19.89 20.35 20.08 20.41 19.52 20.07 20.34   C1~C9與平均之差 0.05 0.38 0.15 -0.31 -0.04 -0.37 0.52 -0.03 -0.30   單位:原子百分率(at.%) [Table 2] In-plane direction of sputtering measuring point S1 S2 S3 S4 S5 S6 S7 S8 S9 Average of S1~S9: 19.95 measured value 19.80 19.62 20.20 20.30 20.30 19.54 19.92 20.04 19.86 Difference between S1~S9 and the average -0.15 0.33 -0.25 -0.35 -0.35 0.41 0.03 -0.09 0.09 Target thickness direction measuring point C1 C2 C3 C4 C5 C6 C7 C8 C9 Average value of C1~C9: 20.04 measured value 19.99 19.66 19.89 20.35 20.08 20.41 19.52 20.07 20.34 Difference between C1~C9 and average 0.05 0.38 0.15 -0.31 -0.04 -0.37 0.52 -0.03 -0.30 Unit: atomic percent (at.%)

[表3] 濺鍍面內方向 S1~S9及C1~C9之18個點之平均值:19.99 測定點 S1 S2 S3 S4 S5 S6 S7 S8 S9 測定值 19.80 19.62 20.20 20.30 20.30 19.54 19.92 20.04 19.86 與平均之差 0.19 0.37 -0.21 -0.31 -0.31 0.45 0.07 -0.05 0.13 靶材厚度方向 測定點 C1 C2 C3 C4 C5 C6 C7 C8 C9 測定值 19.99 19.66 19.89 20.35 20.08 20.41 19.52 20.07 20.34 與平均之差 0.00 0.33 0.10 -0.36 -0.09 -0.42 0.47 -0.08 -0.35 單位:原子百分率(at.%) [table 3] In-plane direction of sputtering Average of 18 points of S1~S9 and C1~C9: 19.99 measuring point S1 S2 S3 S4 S5 S6 S7 S8 S9 measured value 19.80 19.62 20.20 20.30 20.30 19.54 19.92 20.04 19.86 difference from average 0.19 0.37 -0.21 -0.31 -0.31 0.45 0.07 -0.05 0.13 Target thickness direction measuring point C1 C2 C3 C4 C5 C6 C7 C8 C9 measured value 19.99 19.66 19.89 20.35 20.08 20.41 19.52 20.07 20.34 difference from average 0.00 0.33 0.10 -0.36 -0.09 -0.42 0.47 -0.08 -0.35 Unit: atomic percent (at.%)

[表4] 濺鍍面內方向 測定點 S1 S2 S3 S4 S5 S6 S7 S8 S9 S1~S9之平均值:20.00 測定值 19.27 19.38 20.84 20.76 19.02 19.75 20.68 20.82 19.47 S1~S9與平均之差 0.73 0.62 -0.84 -0.76 0.98 0.25 -0.68 -0.82 0.53 靶材厚度方向 測定點 C1 C2 C3 C4 C5 C6 C7 C8 C9 C1~C9平均值:20.24 測定值 20.44 20.38 19.58 20.82 19.85 20.59 20.99 19.21 20.30 C1~C9與平均之差 -0.20 -0.14 0.66 -0.58 0.39 -0.35 -0.75 1.03 -0.06 單位:原子百分率(at.%) [Table 4] In-plane direction of sputtering measuring point S1 S2 S3 S4 S5 S6 S7 S8 S9 Average of S1~S9: 20.00 measured value 19.27 19.38 20.84 20.76 19.02 19.75 20.68 20.82 19.47 Difference between S1~S9 and the average 0.73 0.62 -0.84 -0.76 0.98 0.25 -0.68 -0.82 0.53 Target thickness direction measuring point C1 C2 C3 C4 C5 C6 C7 C8 C9 Average value of C1~C9: 20.24 measured value 20.44 20.38 19.58 20.82 19.85 20.59 20.99 19.21 20.30 Difference between C1~C9 and average -0.20 -0.14 0.66 -0.58 0.39 -0.35 -0.75 1.03 -0.06 Unit: atomic percent (at.%)

[表5] 濺鍍面內方向 S1~S9及C1~C9之18個點之平均值:20.12 測定點 S1 S2 S3 S4 S5 S6 S7 S8 S9 測定值 19.27 19.38 20.84 20.76 19.02 19.75 20.68 20.82 19.47 與平均之差 0.85 0.74 -0.72 -0.64 1.10 0.37 -0.56 -0.70 0.65 靶材厚度方向 測定點 C1 C2 C3 C4 C5 C6 C7 C8 C9 測定值 20.44 20.38 19.58 20.82 19.85 20.59 20.99 19.21 20.30 與平均之差 -0.32 -0.26 0.54 -0.70 0.27 -0.47 -0.87 0.91 -0.18 單位:原子百分率(at.%) [table 5] In-plane direction of sputtering Average of 18 points of S1~S9 and C1~C9: 20.12 measuring point S1 S2 S3 S4 S5 S6 S7 S8 S9 measured value 19.27 19.38 20.84 20.76 19.02 19.75 20.68 20.82 19.47 difference from average 0.85 0.74 -0.72 -0.64 1.10 0.37 -0.56 -0.70 0.65 Target thickness direction measuring point C1 C2 C3 C4 C5 C6 C7 C8 C9 measured value 20.44 20.38 19.58 20.82 19.85 20.59 20.99 19.21 20.30 difference from average -0.32 -0.26 0.54 -0.70 0.27 -0.47 -0.87 0.91 -0.18 Unit: atomic percent (at.%)

(藉由XRD(X ray diffraction,X射線繞射測定)所獲得之峰強度) 對於實施例1、比較例2之靶材,在(條件1)之S1~S9之部位進行X射線繞射。以CuKα射線在2θ=20~90°之範圍內對源自Ru-20原子%Nb合金之第一峰之相對積分強度與第二峰之相對積分強度進行比較,算出第二峰之相對積分強度/第一峰之相對積分強度之比率。將計算結果示於表6。自表6之結果確認到,於實施例1中,第二峰相對積分強度相對於第一峰之相對積分強度之比率較高,為81.8%~84.9%,因此在(條件1)之S1~S9之所有部位,第二峰之相對積分強度為第一峰之相對積分強度之60%以上,實施例1之濺鍍靶材為各向異性程度較低者。關於使用該靶材進行成膜所得之膜之組成,在膜之面內方向以及膜厚方向上均可獲得均勻之組成分佈。另一方面確認到,於比較例2中,第二峰之相對積分強度相對於第一峰之相對積分強度之比率較低,為38.4%~52.6%,因此在(條件1)之S1~S9之所有部位,第二峰之相對積分強度低於第一峰之相對積分強度之60%,比較例2之濺鍍靶材為(101)方向之配向較強,各向異性程度較高者。於使用該靶材而形成薄膜時,濺鍍速率根據部位之不同而不同,從而產生膜厚不均。(peak intensity obtained by XRD (X ray diffraction, X-ray diffraction measurement)) With respect to the targets of Example 1 and Comparative Example 2, X-ray diffraction was performed at positions S1 to S9 of (Condition 1). The relative integrated intensity of the first peak derived from the Ru-20at% Nb alloy and the relative integrated intensity of the second peak were compared with CuKα rays in the range of 2θ=20 to 90°, and the relative integrated intensity of the second peak/first peak was calculated. The ratio of the relative integrated intensities of the peaks. The calculation results are shown in Table 6. From the results in Table 6, it was confirmed that in Example 1, the ratio of the relative integrated intensity of the second peak to the relative integrated intensity of the first peak was as high as 81.8% to 84.9%. Therefore, in (Condition 1) S1 to S9 In all parts, the relative integrated intensity of the second peak is more than 60% of the relative integrated intensity of the first peak, and the sputtering target of Example 1 has a lower degree of anisotropy. Regarding the composition of the film formed by using this target, a uniform composition distribution can be obtained both in the in-plane direction of the film and in the film thickness direction. On the other hand, in Comparative Example 2, it was confirmed that the ratio of the relative integrated intensity of the second peak to the relative integrated intensity of the first peak was as low as 38.4% to 52.6%. Therefore, in (Condition 1) all of S1 to S9 The relative integrated intensity of the second peak is lower than 60% of the relative integrated intensity of the first peak. The sputtering target of Comparative Example 2 has a stronger orientation in the (101) direction and a higher degree of anisotropy. When a thin film is formed using this target material, the sputtering rate differs depending on the location, resulting in uneven film thickness.

[表6] 實施例1 測定點 S1 S2 S3 S4 S5 S6 S7 S8 S9 第2峰/第1峰之比率 84.6 82.9 82.3 84.3 81.8 84.9 82.2 84.2 82.6 比較例2 測定點 S1 S2 S3 S4 S5 S6 S7 S8 S9 第2峰/第1峰之比率 39.8 45.1 47.1 52.6 48.2 41.6 38.4 41.6 47.1 單位:[%] [Table 6] Example 1 measuring point S1 S2 S3 S4 S5 S6 S7 S8 S9 2nd peak/1st peak ratio 84.6 82.9 82.3 84.3 81.8 84.9 82.2 84.2 82.6 Comparative Example 2 measuring point S1 S2 S3 S4 S5 S6 S7 S8 S9 2nd peak/1st peak ratio 39.8 45.1 47.1 52.6 48.2 41.6 38.4 41.6 47.1 unit:[%]

(氧與碳之含量) 對於實施例1及比較例2之靶材,使用質量分析裝置(型號:Element GD;賽默飛世爾科技公司製造)來測定氧與碳之含量。將測定結果示於表7。實施例1之氧含量為43 ppm,碳含量為9 ppm,氧及碳之含量較少。因此,可抑制添加元素之氧化及碳化並且使該等分散於濺鍍靶材中,關於使用該靶材進行成膜所得之膜之組成,在膜之面內方向以及膜厚方向上均成功獲得均勻之組成分佈。又,可減少顆粒之混入,可抑制膜厚之不均。另一方面,比較例2之氧含量為695 ppm,碳含量為13 ppm,氧之含量較多。因此,若在成膜時進行靶材之加熱等,則發生氧與靶材內之添加成分鍵結而形成氧化物之情況,因此於使用靶材而形成薄膜時,濺鍍速率根據部位之不同而不同,從而產生膜厚不均。(oxygen and carbon content) For the targets of Example 1 and Comparative Example 2, the contents of oxygen and carbon were measured using a mass spectrometer (model: Element GD; manufactured by Thermo Fisher Scientific). The measurement results are shown in Table 7. The oxygen content of Example 1 is 43 ppm, the carbon content is 9 ppm, and the content of oxygen and carbon is small. Therefore, the oxidation and carbonization of the additive elements can be suppressed and dispersed in the sputtering target, and the composition of the film formed by using the target can be successfully obtained in both the in-plane direction and the film thickness direction of the film. Uniform composition distribution. In addition, the mixing of particles can be reduced, and the unevenness of the film thickness can be suppressed. On the other hand, in Comparative Example 2, the oxygen content was 695 ppm, the carbon content was 13 ppm, and the oxygen content was large. Therefore, if the target is heated during film formation, oxygen may bond with the additive components in the target to form oxides. Therefore, when the target is used to form a thin film, the sputtering rate varies depending on the site. different, resulting in uneven film thickness.

[表7]    氧含量[ppm] 碳含量[ppm] 實施例1 43 9 比較例2 695 13 [Table 7] Oxygen content [ppm] Carbon content [ppm] Example 1 43 9 Comparative Example 2 695 13

(填充率) 對於實施例1、比較例1及比較例2之靶材之填充率,使用阿基米德法進行計算。將計算結果示於表8。作為計算方法,將(藉由阿基米德法所測得之燒結體之實測密度)除以(燒結體之理論密度)後再乘以100以換算成百分比,將所得之值作為填充率。實施例1之填充率為99.7%,獲得填充率較高且空隙較少之濺鍍靶材。相對於此,比較例1之填充率為75.2%,獲得填充率較低且空隙較多之濺鍍靶材。比較例2之填充率為99.9%,獲得填充率較高且空隙較少之濺鍍靶材。(fill rate) The filling rate of the targets of Example 1, Comparative Example 1 and Comparative Example 2 was calculated using the Archimedes method. The calculation results are shown in Table 8. As a calculation method, (the measured density of the sintered body measured by the Archimedes method) was divided by the (theoretical density of the sintered body), and then multiplied by 100 to convert into a percentage, and the obtained value was used as the filling rate. The filling rate of Example 1 was 99.7%, and a sputtering target with a higher filling rate and less voids was obtained. On the other hand, the filling rate of Comparative Example 1 was 75.2%, and a sputtering target with a low filling rate and many voids was obtained. The filling rate of Comparative Example 2 was 99.9%, and a sputtering target with a higher filling rate and less voids was obtained.

[表8]    填充率[%] 實施例1 99.7 比較例1 75.2 比較例2 99.9 [Table 8] Fill rate [%] Example 1 99.7 Comparative Example 1 75.2 Comparative Example 2 99.9

根據實施例1與比較例1~比較例3之結果,實施例1之值滿足分散粒子之最大長徑、組成偏差、第二峰相對積分強度相對於第一峰之相對積分強度之比率、氧含量、碳含量以及填充率之全部。因此,成功形成Nb濃度不均較小之目標薄膜。又,在可抑制顆粒之混入之同時,濺鍍速率根據部位之不同而不同之情況較少,因此成功形成膜厚偏差及組成偏差較小之薄膜。可抑制添加元素之氧化或碳化並且可使該等分散於濺鍍靶材中,因此於使用該靶材進行成膜時可抑制顆粒混入至膜中。又,關於使用該靶材進行成膜所得之膜之組成,在膜之面內方向以及膜厚方向上均可獲得均勻之組成分佈。又,關於使用該靶材進行成膜所得之膜,成功獲得均勻之膜厚。另一方面,比較例1中,分散粒子之長徑較大,填充率較低,因此於研磨加工時發生破裂而未能製作。又,比較例2中,第二峰之相對積分強度相對於第一峰之相對積分強度之比率較少,且氧含量較多,因此於使用濺鍍靶材進行成膜時,膜厚會產生不均。比較例3中,由於熔解釕過硬,故而在研磨加工或切割加工時發生破裂而未能製作。According to the results of Example 1 and Comparative Examples 1 to 3, the values of Example 1 satisfy the maximum long diameter of the dispersed particles, the composition deviation, the ratio of the relative integrated intensity of the second peak to the relative integrated intensity of the first peak, and the oxygen content. , carbon content and all of the filling rate. Therefore, the target thin film with less uneven Nb concentration was successfully formed. In addition, the contamination of particles can be suppressed, and the sputtering rate is less likely to vary depending on the site, so that a thin film with small variations in film thickness and composition can be successfully formed. Oxidation or carbonization of the additive elements can be suppressed and these can be dispersed in the sputtering target, so that when the target is used for film formation, the incorporation of particles into the film can be suppressed. In addition, regarding the composition of the film formed by using the target, a uniform composition distribution can be obtained in both the in-plane direction and the film thickness direction of the film. In addition, about the film formed by using this target, a uniform film thickness was successfully obtained. On the other hand, in Comparative Example 1, the long diameter of the dispersed particles was large, and the filling rate was low, so cracks occurred at the time of polishing, and production was not possible. In addition, in Comparative Example 2, the ratio of the relative integrated intensity of the second peak to the relative integrated intensity of the first peak was small, and the oxygen content was high, so when the sputtering target was used for film formation, the film thickness was uneven. . In Comparative Example 3, since the molten ruthenium was too hard, cracks occurred at the time of grinding or dicing, and it was not produced.

200,300,400:濺鍍靶材 C1~C9:靶材厚度方向上之測定部位 D1~D9:靶材厚度方向上之測定部位 J:長度 K:周長 L:虛擬十字線 L1:縱長 L2:橫長 O:中心、重心 P1~P9:濺鍍面內方向上之測定部位 Q:虛擬十字線 r:半徑 S1~S9:濺鍍面內方向上之測定部位 X:中心200,300,400: Sputtering targets C1~C9: Measurement positions in the thickness direction of the target D1~D9: Measurement part in the thickness direction of the target J: length K: perimeter L: virtual crosshair L1: Longitudinal L2: horizontal length O: center, center of gravity P1~P9: Measurement positions in the in-plane direction of sputtering Q: Virtual crosshair r: radius S1~S9: Measurement positions in the in-plane direction of sputtering X: Center

圖1係表示圓板狀靶材於濺鍍面內方向上之測定部位之概略圖。 圖2係表示B-B截面所示之圓板狀靶材於靶材厚度方向上之測定部位的概略圖。 圖3係表示正方形板狀靶材於濺鍍面內方向上之測定部位之概略圖。 圖4係表示C-C截面所示之正方形板狀靶材於靶材厚度方向上之測定部位的概略圖。 圖5係用以對圓筒形狀靶材之測定部位進行說明之概念圖。FIG. 1 is a schematic view showing the measurement site of the disk-shaped target in the sputtering in-plane direction. FIG. 2 is a schematic view showing the measurement site of the disk-shaped target shown in the cross section B-B in the target thickness direction. FIG. 3 is a schematic view showing a measurement site of a square plate-shaped target in the sputtering in-plane direction. FIG. 4 is a schematic view showing the measurement site of the square plate-shaped target shown in the C-C cross section in the target thickness direction. FIG. 5 is a conceptual diagram for explaining the measurement site of the cylindrical target.

200:濺鍍靶材 200: Sputtering target

L:虛擬十字線 L: virtual crosshair

O:中心 O: Center

r:半徑 r: radius

S1~S9:濺鍍面內方向上之測定部位 S1~S9: Measurement positions in the in-plane direction of sputtering

Claims (11)

一種濺鍍靶材,其係包含釕作為第1元素,且包含選自硼、鋁、鈦、鋯、鉿、釩、鈮、鉭、鉻、鉬及鎢中之任一種作為第2元素之合金濺鍍靶材,其特徵在於: 上述濺鍍靶材具有包含二相之分散粒子,該二相包含金屬間化合物相,該金屬間化合物相包含上述第1元素與上述第2元素之兩種元素; 上述分散粒子之最大長徑為500 μm以下。A sputtering target, which is an alloy containing ruthenium as the first element and any one selected from boron, aluminum, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum and tungsten as the second element The sputtering target is characterized in that: The sputtering target has dispersed particles including two phases, the two phases include an intermetallic compound phase, and the intermetallic compound phase includes two elements of the first element and the second element; The maximum major diameter of the dispersed particles is 500 μm or less. 如請求項1之濺鍍靶材,其中上述二相為(1)上述金屬間化合物相與上述第1元素之金屬相即金屬釕相之組合、(2)兩種上述金屬間化合物相之組合、或(3)上述金屬間化合物相與上述第2元素之金屬相之組合。The sputtering target according to claim 1, wherein the two phases are (1) a combination of the above-mentioned intermetallic compound phase and the metal phase of the first element, that is, a metal ruthenium phase, (2) a combination of two of the above-mentioned intermetallic compound phases, Or (3) a combination of the above-mentioned intermetallic compound phase and the above-mentioned metal phase of the second element. 一種濺鍍靶材,其係包含釕作為第1元素,且包含選自硼、鋁、鈦、鋯、鉿、釩、鈮、鉭、鉻、鉬及鎢中之任一種作為第2元素之合金濺鍍靶材,其特徵在於: 上述濺鍍靶材具有包含金屬間化合物相之分散粒子,該金屬間化合物相包含上述第1元素與上述第2元素之兩種元素; 上述分散粒子之最大長徑為500 μm以下, 在(條件1)或(條件2)下,存在至少1處下述部位,該部位係濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度為第一峰之相對積分強度之60%以上, (條件1) 濺鍍面內方向:上述濺鍍靶材為中心O、半徑r之圓板狀靶材,且將測定部位設為下述共計9個部位,即,在以中心O為交點正交之虛擬十字線上,中心O之1個部位、與中心O相距0.45r之合計4個部位、以及與中心O相距0.9r之合計4個部位; (條件2) 濺鍍面內方向:上述濺鍍靶材係縱長為L1且橫長為L2之長方形(其中,包括L1與L2相等之正方形;或者長方形包括將長度J、周長K之圓筒形側面展開後形成之長方形,於該形態下,L2與長度J對應,L1與周長K對應,且長度J與周長K之間,J>K、J=K或J<K之關係成立),且將測定部位設為下述共計9個部位,即,以重心O為交點正交之虛擬十字線與長方形之邊正交時,重心O之1個部位、在虛擬十字線上之與重心O在縱向上相距0.25L1之合計2個部位、與重心O在橫向上相距0.25L2之合計2個部位、與重心O在縱向上相距0.45L1之合計2個部位、以及與重心O在橫向上相距0.45L2之合計2個部位。A sputtering target, which is an alloy containing ruthenium as the first element and any one selected from boron, aluminum, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum and tungsten as the second element The sputtering target is characterized in that: The sputtering target has dispersed particles including an intermetallic compound phase, and the intermetallic compound phase includes two elements of the first element and the second element; The maximum long diameter of the above-mentioned dispersed particles is 500 μm or less, Under (Condition 1) or (Condition 2), there is at least one location which is the relative integrated intensity of the second peak obtained by X-ray diffraction of the sputtering target in the sputtering in-plane direction is more than 60% of the relative integrated intensity of the first peak, (Condition 1) In-plane direction of sputtering: The sputtering target is a disk-shaped target with a center O and a radius r, and the measurement site is set to a total of 9 sites, that is, a virtual cross orthogonal to the center O as an intersection On the line, 1 site at the center O, a total of 4 sites with a distance of 0.45r from the center O, and a total of 4 sites with a distance of 0.9r from the center O; (Condition 2) In-plane direction of sputtering: the above-mentioned sputtering target is a rectangle with a vertical length L1 and a horizontal length L2 (including a square with equal L1 and L2; or a rectangle including a cylindrical side with a length J and a perimeter K developed The rectangle formed later, in this form, L2 corresponds to length J, L1 corresponds to perimeter K, and between length J and perimeter K, the relationship of J>K, J=K or J<K is established), and The measurement site is set to a total of 9 sites, that is, when the virtual cross line orthogonal to the center of gravity O is perpendicular to the side of the rectangle, one site of the center of gravity O, the center of gravity O is in the vertical direction of the virtual cross line A total of 2 locations with a distance of 0.25L1 from the center of gravity O, a total of 2 locations with a distance of 0.25L2 from the center of gravity O in the horizontal direction, a total of 2 locations with a distance of 0.45L1 from the center of gravity O in the vertical direction, and a distance from the center of gravity O in the horizontal direction by 0.45L2 2 parts in total. 如請求項3之濺鍍靶材,其中在(條件1)或(條件2)下,存在40%以上之下述部位,該部位係濺鍍靶材於濺鍍面內方向上之藉由X射線繞射所獲得之第二峰之相對積分強度為第一峰之相對積分強度之60%以上。The sputtering target of claim 3, wherein under (Condition 1) or (Condition 2), there are 40% or more of the following portion, which is the sputtering target in the sputtering in-plane direction by X The relative integrated intensity of the second peak obtained by ray diffraction is more than 60% of the relative integrated intensity of the first peak. 如請求項3或4之濺鍍靶材,其中(條件3)或(條件4)下之上述濺鍍靶材於濺鍍面內方向及靶材厚度方向上之組成與基準組成之差均處於±1.5%以內,上述基準組成係依據(條件3)或(條件4)所測得之共計18個部位之組成之平均值, (條件3) 濺鍍面內方向:上述濺鍍靶材為中心O、半徑r之圓板狀靶材,且將測定部位設為下述共計9個部位,即,在以中心O為交點正交之虛擬十字線上,中心O之1個部位、與中心O相距0.45r之合計4個部位、以及與中心O相距0.9r之合計4個部位; 靶材厚度方向:形成通過虛擬十字線中任一條線之截面,該截面為縱t(即靶材之厚度為t)、橫2r之長方形,且對於測定部位,將下述共計9個部位設為測定地點,即,通過中心O之垂直交叉線上之中心X及上下與中心X相距0.45t之合計3個部位(稱為a地點、X地點、b地點)、在上述截面上自a地點朝向左右側邊間距0.9r之合計2個部位、自X地點朝向左右側邊間距0.9r之合計2個部位、以及自b地點朝向左右側邊間距0.9r之合計2個部位; (條件4) 濺鍍面內方向:上述濺鍍靶材係縱長為L1且橫長為L2之長方形(其中,包括L1與L2相等之正方形;或者長方形包括將長度J、周長K之圓筒形側面展開後形成之長方形,於該形態下,L2與長度J對應,L1與周長K對應,且長度J與周長K之間,J>K、J=K或J<K之關係成立),且將測定部位設為下述共計9個部位,即,以重心O為交點正交之虛擬十字線與長方形之邊正交時,重心O之1個部位、在虛擬十字線上與重心O在縱向上相距0.25L1之合計2個部位、與重心O在橫向上相距0.25L2之合計2個部位、與重心O在縱向上相距0.45L1之合計2個部位、以及與重心O在橫向上相距0.45L2之合計2個部位; 靶材厚度方向:形成通過虛擬十字線中與縱L1及橫L2中之任一邊平行之線之截面,於一邊為橫L2之情形時,該截面為縱t(即上述靶材之厚度為t)、橫L2之長方形,且對於測定部位,將下述共計9個部位設為測定地點,即,通過重心O之垂直交叉線上之中心X及上下與中心X相距0.45t之合計3個部位(稱為a地點、X地點、b地點)、在上述截面上自a地點朝向左右側邊間距0.45L2之合計2個部位、自X地點朝向左右側邊間距0.45L2之合計2個部位、以及自b地點朝向左右側邊間距0.45L2之合計2個部位。The sputtering target according to claim 3 or 4, wherein the difference between the composition of the above-mentioned sputtering target under (Condition 3) or (Condition 4) in the sputtering in-plane direction and in the thickness direction of the target and the reference composition is within Within ±1.5%, the above reference composition is the average value of the composition of a total of 18 parts measured according to (Condition 3) or (Condition 4), (Condition 3) In-plane direction of sputtering: The sputtering target is a disk-shaped target with a center O and a radius r, and the measurement site is set to a total of 9 sites, that is, a virtual cross orthogonal to the center O as an intersection On the line, 1 site at the center O, a total of 4 sites with a distance of 0.45r from the center O, and a total of 4 sites with a distance of 0.9r from the center O; The thickness direction of the target material: form a cross-section passing through any line in the virtual cross line, and the cross-section is a rectangle with a vertical t (that is, the thickness of the target is t) and a horizontal 2r, and for the measurement site, the following 9 sites in total are set. It is the measurement point, that is, the center X on the vertical intersecting line passing through the center O and the total of 3 points (called a point, X point, and b point) that are 0.45t away from the center X in the upper and lower sides. A total of 2 parts with a left and right side spacing of 0.9r, a total of 2 parts from the X point to the left and right side spacing of 0.9r, and a total of 2 parts from the b point to the left and right side spacing of 0.9r; (Condition 4) In-plane direction of sputtering: the above-mentioned sputtering target is a rectangle with a vertical length L1 and a horizontal length L2 (including a square with equal L1 and L2; or a rectangle including a cylindrical side with a length J and a perimeter K developed The rectangle formed later, in this form, L2 corresponds to length J, L1 corresponds to perimeter K, and between length J and perimeter K, the relationship of J>K, J=K or J<K is established), and The measurement site is set to a total of 9 sites, that is, when a virtual cross line orthogonal to the center of gravity O is perpendicular to the sides of the rectangle, one site of the center of gravity O, on the virtual cross line, and the center of gravity O are in the longitudinal direction. A total of 2 locations with a distance of 0.25L1, a total of 2 locations with a distance of 0.25L2 from the center of gravity O in the horizontal direction, a total of 2 locations with a distance of 0.45L1 from the center of gravity O in the vertical direction, and a distance from the center of gravity O in the horizontal direction by 0.45L2 2 parts in total; The thickness direction of the target material: form a cross-section through a line parallel to any one of the vertical L1 and the horizontal L2 in the virtual cross line. When one side is the horizontal L2, the cross-section is the vertical t (that is, the thickness of the above-mentioned target material is t ), a rectangle of horizontal L2, and for the measurement site, a total of 9 sites are set as the measurement site, that is, a total of 3 sites ( Referred to as point a, point X, point b), on the above-mentioned cross-section from point a toward the left and right sides with a distance of 0.45L2 in total, 2 points in total with a distance of 0.45L2 from the X point to the left and right sides, and from b The location is oriented to a total of 2 parts with a distance of 0.45L2 between the left and right sides. 如請求項4或5之濺鍍靶材,其中上述第一峰之微晶尺寸為400 Å以下。The sputtering target according to claim 4 or 5, wherein the crystallite size of the first peak is below 400 Å. 如請求項1至6中任一項之濺鍍靶材,其中上述第2元素之含有率為3~70原子%。The sputtering target according to any one of claims 1 to 6, wherein the content of the second element is 3 to 70 atomic %. 如請求項1至7中任一項之濺鍍靶材,其氧含量為500 ppm以下。The sputtering target according to any one of claims 1 to 7, wherein the oxygen content is below 500 ppm. 如請求項1至8中任一項之濺鍍靶材,其碳含量為200 ppm以下。The sputtering target according to any one of claims 1 to 8, wherein the carbon content is below 200 ppm. 一種濺鍍靶材之製造方法,其係包含釕作為第1元素,且包含選自硼、鋁、鈦、鋯、鉿、釩、鈮、鉭、鉻、鉬及鎢中之任一種作為第2元素之合金濺鍍靶材之製造方法,其特徵在於包括: 準備步驟,其係準備上述第1元素與上述第2元素為特定元素比之原料; 霧化步驟,其係於1×10-2 Pa以下之真空氛圍、含有0~4 vol%以下之氫氣之氮氣氛圍或者含有0~4 vol%以下之氫氣之惰性氣體氛圍下,使用上述原料藉由霧化法而獲得合金粉末;及 燒結步驟,其係使用熱壓法、放電電漿燒結法(SPS)或熱均壓燒結法(HIP),於50 Pa以下之真空氛圍、含有0~4 vol%以下之氫氣之氮氣氛圍或者含有0~4 vol%以下之氫氣之惰性氣體氛圍下使上述合金粉末燒結而獲得燒結體; 藉由上述霧化法所獲得之合金粉末之最大長徑為500 μm以下。A method for producing a sputtering target, comprising ruthenium as the first element and any one selected from boron, aluminum, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum and tungsten as the second element A method for producing an alloy sputtering target of elements, characterized by comprising: a preparation step of preparing a raw material in which the first element and the second element are in a specific element ratio; an atomization step of 1×10 -2 In a vacuum atmosphere below Pa, a nitrogen atmosphere containing 0-4 vol% or less hydrogen, or an inert gas atmosphere containing 0-4 vol% or less hydrogen, the above-mentioned raw materials are used to obtain alloy powder by atomization; and sintering step , which uses the hot pressing method, spark plasma sintering method (SPS) or hot isostatic pressing sintering method (HIP), in a vacuum atmosphere below 50 Pa, a nitrogen atmosphere containing 0-4 vol% or less of hydrogen, or a 0- The sintered body is obtained by sintering the above-mentioned alloy powder in an inert gas atmosphere of hydrogen of 4 vol% or less; the maximum long diameter of the alloy powder obtained by the above-mentioned atomization method is 500 μm or less. 如請求項10之濺鍍靶材之製造方法,其中在上述霧化步驟與上述燒結步驟之間進而包括: 分級步驟,其係自藉由上述霧化法所獲得之上述合金粉末中去除最大長徑超過500 μm之粒子。The method for manufacturing a sputtering target according to claim 10, further comprising: between the atomizing step and the sintering step: The classification step is to remove particles with a maximum major diameter exceeding 500 μm from the above-mentioned alloy powder obtained by the above-mentioned atomization method.
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